WO2024185147A1 - ガスレーザ装置、及び電子デバイスの製造方法 - Google Patents
ガスレーザ装置、及び電子デバイスの製造方法 Download PDFInfo
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- WO2024185147A1 WO2024185147A1 PCT/JP2023/009158 JP2023009158W WO2024185147A1 WO 2024185147 A1 WO2024185147 A1 WO 2024185147A1 JP 2023009158 W JP2023009158 W JP 2023009158W WO 2024185147 A1 WO2024185147 A1 WO 2024185147A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/14—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range characterised by the material used as the active medium
- H01S3/22—Gases
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/02—Constructional details
- H01S3/03—Constructional details of gas laser discharge tubes
- H01S3/036—Means for obtaining or maintaining the desired gas pressure within the tube, e.g. by gettering, replenishing; Means for circulating the gas, e.g. for equalising the pressure within the tube
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/02—Constructional details
- H01S3/03—Constructional details of gas laser discharge tubes
- H01S3/038—Electrodes, e.g. special shape, configuration or composition
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/02—Constructional details
- H01S3/03—Constructional details of gas laser discharge tubes
- H01S3/038—Electrodes, e.g. special shape, configuration or composition
- H01S3/0384—Auxiliary electrodes, e.g. for pre-ionisation or triggering, or particular adaptations therefor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/05—Construction or shape of optical resonators; Accommodation of active medium therein; Shape of active medium
- H01S3/08—Construction or shape of optical resonators or components thereof
- H01S3/08004—Construction or shape of optical resonators or components thereof incorporating a dispersive element, e.g. a prism for wavelength selection
- H01S3/08009—Construction or shape of optical resonators or components thereof incorporating a dispersive element, e.g. a prism for wavelength selection using a diffraction grating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/09—Processes or apparatus for excitation, e.g. pumping
- H01S3/0906—Electrical, electrochemical, or electron-beam pumping of a dye laser
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/09—Processes or apparatus for excitation, e.g. pumping
- H01S3/097—Processes or apparatus for excitation, e.g. pumping by gas discharge of a gas laser
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/09—Processes or apparatus for excitation, e.g. pumping
- H01S3/097—Processes or apparatus for excitation, e.g. pumping by gas discharge of a gas laser
- H01S3/09702—Details of the driver electronics and electric discharge circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/09—Processes or apparatus for excitation, e.g. pumping
- H01S3/097—Processes or apparatus for excitation, e.g. pumping by gas discharge of a gas laser
- H01S3/0971—Processes or apparatus for excitation, e.g. pumping by gas discharge of a gas laser transversely excited
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/10—Controlling the intensity, frequency, phase, polarisation or direction of the emitted radiation, e.g. switching, gating, modulating or demodulating
- H01S3/13—Stabilisation of laser output parameters, e.g. frequency or amplitude
- H01S3/131—Stabilisation of laser output parameters, e.g. frequency or amplitude by controlling the active medium, e.g. by controlling the processes or apparatus for excitation
- H01S3/134—Stabilisation of laser output parameters, e.g. frequency or amplitude by controlling the active medium, e.g. by controlling the processes or apparatus for excitation in gas lasers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/14—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range characterised by the material used as the active medium
- H01S3/22—Gases
- H01S3/223—Gases the active gas being polyatomic, i.e. containing two or more atoms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S3/00—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range
- H01S3/14—Lasers, i.e. devices using stimulated emission of electromagnetic radiation in the infrared, visible or ultraviolet wave range characterised by the material used as the active medium
- H01S3/22—Gases
- H01S3/223—Gases the active gas being polyatomic, i.e. containing two or more atoms
- H01S3/225—Gases the active gas being polyatomic, i.e. containing two or more atoms comprising an excimer or exciplex
Definitions
- This disclosure relates to a gas laser apparatus and a method for manufacturing an electronic device.
- gas laser devices used for exposure include KrF excimer laser devices that output laser light with a wavelength of approximately 248 nm, and ArF excimer laser devices that output laser light with a wavelength of approximately 193 nm.
- the spectral linewidth of the natural oscillation light of KrF excimer laser devices and ArF excimer laser devices is wide, at 350 to 400 pm. Therefore, if a projection lens is made of a material that transmits ultraviolet light, such as KrF and ArF laser light, chromatic aberration may occur. As a result, the resolution may decrease. Therefore, it is necessary to narrow the spectral linewidth of the laser light output from the gas laser device to a level where chromatic aberration can be ignored. For this reason, a line narrowing module (LNM) containing a narrowing element (such as an etalon or grating) may be provided in the laser resonator of the gas laser device to narrow the spectral linewidth.
- LNM line narrowing module
- a narrowing element such as an etalon or grating
- a gas laser device includes a laser chamber filled with laser gas containing fluorine gas, a main electrode disposed inside the laser chamber, a preionization electrode disposed inside the laser chamber, a power supply device that supplies power to the main electrode and the preionization electrode, and a processor that controls the power supply device to execute a first discharge control that discharges the preionization electrode and the main electrode, and a second discharge control that discharges only the preionization electrode without discharging the main electrode.
- a method for manufacturing an electronic device includes generating laser light using a gas laser apparatus including a laser chamber filled with laser gas including fluorine gas, a main electrode disposed inside the laser chamber, a preionization electrode disposed inside the laser chamber, a power supply device that supplies power to the main electrode and the preionization electrode, and a processor that controls the power supply device to execute a first discharge control that discharges the preionization electrode and the main electrode, and a second discharge control that discharges only the preionization electrode without discharging the main electrode, outputting the laser light to an exposure device, and exposing a photosensitive substrate to the laser light in the exposure device to manufacture an electronic device.
- a gas laser apparatus including a laser chamber filled with laser gas including fluorine gas, a main electrode disposed inside the laser chamber, a preionization electrode disposed inside the laser chamber, a power supply device that supplies power to the main electrode and the preionization electrode, and a processor that controls the power supply device to execute a first discharge control that discharges the pre
- FIG. 1 is a side view showing a schematic configuration of a gas laser device according to a comparative example.
- FIG. 2 is a cross-sectional view showing a schematic configuration of a gas laser device according to a comparative example.
- FIG. 3 is a circuit diagram illustrating a schematic configuration of a power supply device according to a comparative example.
- FIG. 4 is a flowchart showing a flow of processing executed by the processor according to the first embodiment.
- FIG. 5 is a circuit diagram showing a schematic configuration of a power supply device according to the second embodiment.
- FIG. 6 is a graph showing the results of a simulation of various voltages applied to the power supply device according to the second embodiment.
- FIG. 7 is a circuit diagram showing a schematic configuration of a power supply device according to the third embodiment.
- FIG. 8 is a graph showing the results of a simulation of various voltages applied to the power supply device according to the third embodiment.
- FIG. 9 is a circuit diagram illustrating a schematic configuration of a power supply device according to the fourth embodiment.
- FIG. 10 is a graph showing the results of a simulation of various voltages applied to the power supply device according to the fourth embodiment.
- FIG. 11 is a circuit diagram illustrating a schematic configuration of a power supply device according to the fifth embodiment.
- FIG. 12 is a diagram illustrating an example of the configuration of an exposure apparatus.
- the comparative example of the present disclosure is a form that the applicant recognizes as being known only by the applicant, and is not a publicly known example that the applicant acknowledges.
- FIG. 1 shows a schematic configuration of the gas laser apparatus 2.
- Figure 2 is a cross-sectional view of the gas laser apparatus 2 shown in Figure 1 as viewed from the Z direction.
- the gas laser apparatus 2 is a discharge excitation type gas laser apparatus that excites a laser gas by discharging, such as an excimer laser apparatus.
- the traveling direction of the pulsed laser light PL output from the gas laser device 2 is the Z direction.
- the discharge direction which will be described later, is the Y direction.
- the direction perpendicular to the Z direction and the Y direction is the X direction.
- the pulsed laser light PL is an example of the "laser light" according to the technology disclosed herein.
- the gas laser device 2 includes a laser chamber 10, a charger 11, a pulse power module (PPM) 12, a pulse energy measurement unit 13, a processor 14, a pressure sensor 17, and a laser resonator.
- the laser resonator is composed of a line narrowing module 15 and an output coupling mirror (OC) 16.
- the charger 11 is an example of a "first power source” according to the technology disclosed herein.
- the PPM 12 is an example of a "power generation circuit” according to the technology disclosed herein.
- the laser chamber 10 is a metal container made of, for example, aluminum metal with a nickel-plated surface. As shown in Figures 1 and 2, inside the laser chamber 10, a main electrode 20, a ground plate 21, wiring 22, a fan 23, a heat exchanger 24, a preionization electrode 19, an electrical insulation guide 28, and a metal damper 29 are provided.
- the preionization electrode 19 includes an outer preionization electrode 19a, a dielectric pipe 19b, and an inner preionization electrode 19c.
- a laser gas containing fluorine is sealed as a laser medium.
- the laser gas contains, for example, rare gases such as argon, krypton, and xenon, buffer gases such as neon and helium, and halogen gases such as fluorine and chlorine.
- the PPM 12 includes a charging capacitor C0 , which will be described later, and is connected to the main electrode 20 via a feedthrough 25.
- the PPM 12 includes a switch SW1 for discharging the main electrode 20.
- the charger 11 is connected to the charging capacitor C0 of the PPM 12.
- the discharge occurring at the main electrode 20 is referred to as a main discharge.
- the switch SW1 is an example of a "first switch" according to the technology of the present disclosure.
- the ground plate 21 is connected to the laser chamber 10 via wiring 22.
- the laser chamber 10 is grounded to the ground. Therefore, the ground plate 21 is grounded to the ground via wiring 22.
- the end of the ground plate 21 in the Z direction is fixed to the laser chamber 10.
- the fan 23 is a cross-flow fan for circulating the laser gas within the laser chamber 10, and is disposed on the opposite side of the discharge space 27 from the ground plate 21.
- a motor 23a that drives and rotates the fan 23 is connected to the laser chamber 10.
- the laser gas blown out from the fan 23 flows into the discharge space 27.
- the flow direction of the laser gas flowing into the discharge space 27 is approximately parallel to the X direction.
- the laser gas flowing out from the discharge space 27 can be sucked into the fan 23 via the heat exchanger 24.
- the heat exchanger 24 exchanges heat between the refrigerant supplied inside the heat exchanger 24 and the laser gas.
- the electrical insulating guide 28 is disposed on the surface of the electrical insulating plate 26 facing the discharge space 27 so as to sandwich the cathode electrode 20a.
- the electrical insulating guide 28 is formed in a shape that guides the flow of the laser gas so that the laser gas from the fan 23 flows efficiently between the cathode electrode 20a and the anode electrode 20b.
- the electrical insulating guide 28 and the electrical insulating plate 26 are formed of ceramics such as alumina ( Al2O3 ) that has low reactivity with fluorine gas.
- the metal damper 29 is disposed on the surface of the ground plate 21 facing the discharge space 27, sandwiching the anode electrode 20b.
- the metal damper 29 is made of, for example, porous nickel metal that has low reactivity with fluorine gas.
- a laser gas supply device 18a and a laser gas exhaust device 18b are connected to the laser chamber 10.
- the laser gas supply device 18a includes a valve and a flow control valve, and is connected to a gas cylinder that contains laser gas.
- the laser gas exhaust device 18b includes a valve and an exhaust pump.
- Windows 10a and 10b are provided at the ends of the laser chamber 10 to emit the light generated within the laser chamber 10 to the outside.
- the laser chamber 10 is arranged so that the optical path of the optical resonator passes through the discharge space 27 and the windows 10a and 10b.
- the line-narrowing module 15 includes a prism 15a and a grating 15b.
- the prism 15a expands the beam width of the light emitted from the laser chamber 10 through the window 10a and transmits it to the grating 15b side.
- Grating 15b is arranged in a Littrow configuration in which the angle of incidence and the angle of diffraction are the same.
- Grating 15b is a wavelength selection element that selectively extracts light near a specific wavelength depending on the diffraction angle. The spectral width of the light returning from grating 15b to laser chamber 10 via prism 15a is narrowed.
- the output coupling mirror 16 transmits a portion of the light emitted from the laser chamber 10 through the window 10b and reflects the other portion back to the laser chamber 10.
- the surface of the output coupling mirror 16 is coated with a partially reflective film.
- the light emitted from the laser chamber 10 travels back and forth between the line narrowing module 15 and the output coupling mirror 16, and is amplified each time it passes through the discharge space 27. A portion of the amplified light is output as pulsed laser light PL via the output coupling mirror 16.
- the pulse energy measuring unit 13 is disposed in the optical path of the pulsed laser light PL outputted via the output coupling mirror 16.
- the pulse energy measuring unit 13 includes a beam splitter 13a, a focusing optical system 13b, and an optical sensor 13c.
- the beam splitter 13a transmits the pulsed laser light PL with high transmittance and reflects a portion of the pulsed laser light PL toward the focusing optical system 13b.
- the focusing optical system 13b focuses the light reflected by the beam splitter 13a on the light receiving surface of the optical sensor 13c.
- the optical sensor 13c measures the pulse energy of the light focused on the light receiving surface and outputs the measurement value to the processor 14.
- the pressure sensor 17 detects the gas pressure in the laser chamber 10 and outputs the detected value to the processor 14.
- the processor 14 determines the gas pressure of the laser gas in the laser chamber 10 based on the detected gas pressure value and the charging voltage Vhv of the charger 11.
- the charger 11 is a high-voltage power supply that supplies a charging voltage Vhv to a charging capacitor C0 included in the PPM 12.
- a switch SW1 of the PPM 12 is controlled by the processor 14. When the switch SW1 changes from off to on, the PPM 12 generates a high-voltage pulse from the electrical energy stored in the charging capacitor C0 and applies it to the main electrode 20.
- the charger 11 and the PPM 12 are included in a power supply device 30 that supplies power to the preionization electrode 19 and the main electrode 20, as will be described in detail later with reference to FIG.
- the processor 14 is a processing device that transmits and receives various signals to and from an exposure apparatus controller 110 provided in the exposure apparatus 100. For example, the target pulse energy Et of the pulsed laser light PL output to the exposure apparatus 100, an oscillation trigger signal, etc. are transmitted from the exposure apparatus controller 110 to the processor 14.
- the processor 14 comprehensively controls the operation of each component of the gas laser device 2 based on various signals sent from the exposure device controller 110, the measured pulse energy value, the detected gas pressure value, etc.
- the processor 14 functions as a controller for the gas laser device 2.
- the processor 14 is a processing device including a storage device in which a control program is stored, and a CPU (Central Processing Unit) that executes the control program.
- the processor 14 is specially configured or programmed to execute various processes included in the present disclosure.
- the storage device is a non-transitory computer-readable storage medium, and includes, for example, a memory that is a primary storage device and a storage that is an auxiliary storage device.
- the storage device may be a semiconductor memory, a hard disk drive (HDD) device, or a solid state drive (SSD) device, or a combination of two or more of these.
- the processor 14 controls the laser gas supply device 18a to supply laser gas into the laser chamber 10, and drives the motor 23a to rotate the fan 23. This causes the laser gas to circulate within the laser chamber 10.
- the processor 14 receives the target pulse energy Et and the oscillation trigger signal transmitted from the exposure device controller 110.
- the oscillation trigger signal is a signal that instructs the gas laser device 2 to output one pulse of pulsed laser light PL.
- the processor 14 sets a charging voltage Vhv corresponding to the target pulse energy Et in the charger 11.
- the processor 14 operates the switch SW1 of the PPM 12 in synchronization with the oscillation trigger signal.
- the discharge space 27 After that, when the voltage between the cathode electrode 20a and the anode electrode 20b reaches the breakdown voltage, a main discharge occurs in the discharge space 27. If the discharge direction of the main discharge is the direction in which electrons flow, the discharge direction is from the cathode electrode 20a to the anode electrode 20b. When the main discharge occurs, the laser gas in the discharge space 27 is excited and emits light.
- the metal damper 29 prevents the acoustic waves generated by the main discharge from being reflected and returning to the discharge space 27.
- the laser gas circulates within the laser chamber 10, causing the discharge products generated in the discharge space 27 to move downstream.
- the light emitted from the laser gas is reflected by the line narrowing module 15 and the output coupling mirror 16 and travels back and forth within the laser resonator, resulting in laser oscillation.
- the light narrowed by the line narrowing module 15 is output from the output coupling mirror 16 as pulsed laser light PL.
- a portion of the pulsed laser light PL output from the output coupling mirror 16 is incident on the pulse energy measuring unit 13.
- the pulse energy measuring unit 13 measures the pulse energy E of the incident pulsed laser light PL and outputs the measurement value to the processor 14.
- the processor 14 calculates the difference ⁇ E between the measured value of the pulse energy E and the target pulse energy Et. Based on the difference ⁇ E, the processor 14 feedback controls the charging voltage Vhv so that the measured value of the pulse energy E becomes the target pulse energy Et.
- the processor 14 controls the laser gas supply device 18a to supply laser gas into the laser chamber 10 until the specified pressure is reached. Also, if the charging voltage Vhv becomes lower than the minimum value of the allowable range, the processor 14 controls the laser gas exhaust device 18a to exhaust the laser gas from the laser chamber 10 until the specified pressure is reached.
- the gas laser device 2 is not necessarily limited to a narrow-band laser device, but may be a laser device that outputs naturally oscillating light.
- a high-reflection mirror may be disposed in place of the narrow-band module 15.
- the gas laser device 2 may be an F2 laser device that uses a laser gas containing fluorine gas and a buffer gas.
- Fig. 3 shows a schematic configuration of a power supply device 30 according to a comparative example.
- the power supply device 30 includes a charger 11, a PPM 12, and a voltage dividing circuit 31.
- the power supply device 30 supplies power to the preionization electrode 19 and the main electrode 20 under the control of the processor 14, thereby discharging the preionization electrode 19 and the main electrode 20.
- the voltage divider circuit 31 and the main electrode 20 are connected in parallel to the output terminal of the PPM 12.
- the preionization electrode 19 is connected to the voltage divider circuit 31.
- the PPM 12 includes the above-mentioned switch SW1 , transformer TC1 , magnetic switches MS1 , MS2 , and MS3 , charging capacitor C0 , and capacitors C1 , C2 , and C3 .
- the charging capacitor C0 is connected to a charger 11.
- the charger 11 is a DC charger.
- the switch SW1 is a semiconductor switching element such as an IGBT (Insulated Gate Bipolar Transistor).
- the switch SW1 is turned on/off based on a control signal from the processor 14.
- the transformer TC1 is an example of a "first transformer" according to the technology of the present disclosure.
- the magnetic switches MS1 , MS2 , and MS3 and the capacitors C1 and C2 constitute a magnetic pulse compression circuit that compresses the pulse width of the current flowing from the transformer TC1 to the capacitor C3 .
- the capacitor C3 is an example of a "peaking capacitor" according to the technology of the present disclosure.
- the switch SW1 is provided between the charging capacitor C0 and the primary side of the transformer TC1 .
- the magnetic switch MS1 is provided between the secondary side of the transformer TC1 and the capacitor C1 .
- the magnetic switch MS2 is provided between the capacitors C1 and C2 .
- the magnetic switch MS3 is provided between the capacitors C2 and C3 .
- the primary and secondary sides of the transformer TC1 are electrically insulated.
- the winding directions of the primary and secondary sides of the transformer TC1 are opposite, i.e. additive polarity. When the winding directions of the primary and secondary sides are the same, it is called depolarization.
- the voltage dividing circuit 31 is configured by connecting inductance L0 , capacitor C11 , and capacitor C12 in series, and prevents insulation breakdown due to application of an excessive voltage to the preionization electrode 19.
- the preionization inner electrode 19c of the preionization electrode 19 is connected to the connection point between the capacitors C11 and C12 .
- the capacitor C12 functions as a preionization capacitor for applying a voltage to the preionization electrode 19.
- a charging voltage Vhv is set by the processor 14. Then, the charger 11 charges the charging capacitor C0 based on the set charging voltage Vhv.
- the transformer TC1 when a current flows on the primary side of the transformer TC1 , electromagnetic induction causes a current to flow in the reverse direction on the secondary side of the transformer TC1 .
- the electromotive force generated by the current flowing on the secondary side of the transformer TC1 closes the magnetic switch MS1 , causing a current to flow from the secondary side of the transformer TC1 to the capacitor C1 , thereby charging the capacitor C1 .
- the magnetic switch MS2 As the capacitor C1 is charged, the magnetic switch MS2 is closed and a current flows from the capacitor C1 to the capacitor C2 , charging the capacitor C2 . At this time, the capacitor C2 is charged with a pulse width shorter than the pulse width of the current used to charge the capacitor C1 .
- the magnetic switch MS3 As the capacitor C2 is charged, the magnetic switch MS3 is closed and a current flows from the capacitor C2 to the capacitor C3 , charging the capacitor C3 . At this time, the capacitor C3 is charged with a pulse width shorter than the pulse width of the current used to charge the capacitor C2 .
- a voltage is applied from the capacitor C3 to the voltage dividing circuit 31.
- the voltage dividing circuit 31 divides the applied voltage.
- the divided voltage is applied from the capacitor C12 to the preionization electrode 19, causing a corona discharge.
- a voltage is applied from the capacitor C3 to the main electrode 20, causing a main discharge.
- a main discharge occurs at the main electrode 20 in conjunction with the generation of a corona discharge at the preionization electrode 19, and this main discharge excites the laser gas to generate pulsed laser light PL.
- the laser gas contains carbon components derived from carbon attached to the inner walls of the laser chamber 10, the O-ring, etc.
- the carbon components contained in the laser gas react with fluorine due to the main discharge to generate carbon fluoride (CF 4 ). It is believed that this carbon fluoride is removed to some extent by decomposition by the pulsed laser light PL generated by the main discharge or by the main discharge, but since the amount generated is greater than the amount removed, the concentration of carbon fluoride in the laser gas increases as the main discharge is repeated. Since carbon fluoride has the property of absorbing the pulsed laser light PL, the pulse energy of the pulsed laser light PL output from the gas laser device 2 decreases as the main discharge is repeated.
- a gas laser apparatus 2 according to a first embodiment of the present disclosure has a similar configuration to the gas laser apparatus 2 according to the comparative example, except for the processing executed by the processor 14.
- the configuration of a power supply device 30 is also the same as that of the comparative example.
- the processor 14 executes a first discharge control for discharging the preionization electrode 19 and the main electrode 20, and a second discharge control for discharging only the preionization electrode 19, by controlling the charging voltage of the charger 11.
- the processor 14 executes the first discharge control and the second discharge control by changing the charging voltage.
- the processor 14 sets the first charging voltage Vhv1 in the charger 11, and performs a process of turning on the switch SW1 after the charging capacitor C0 is charged.
- the first charging voltage Vhv1 is a voltage according to the target pulse energy Et, as in the comparative example, and is a voltage equal to or higher than the breakdown voltage at which breakdown occurs in the discharge space 27.
- the breakdown voltage is 10 kV. That is, the first charging voltage Vhv1 is equal to or higher than 10 kV.
- the processor 14 sets the second charging voltage Vhv2 lower than the first charging voltage Vhv1 in the charger 11, and performs a process of turning on the switch SW1 after the charging capacitor C0 is charged.
- the second charging voltage Vhv2 is a voltage lower than the dielectric breakdown voltage.
- the second charging voltage Vhv2 is in the range of 4 kV or more and 9 kV or less.
- Fig. 4 shows the flow of processing executed by the processor 14 according to the first embodiment.
- step S10 the processor 14 determines whether or not it has received an oscillation trigger signal transmitted from the exposure apparatus controller 110. If the processor 14 determines that it has received an oscillation trigger signal (step S10: YES), it transitions the process to step S11.
- step S11 the processor 14 sets the first charging voltage Vhv1 in the charger 11, and after the charging capacitor C0 is charged, turns on the switch SW1 to discharge the preionization electrode 19 and the main electrode 20. This causes a corona discharge and a main discharge to occur.
- step S11 the processor 14 returns the process to step S10.
- the processor 14 repeatedly executes steps S10 and S11 until the determination in step S10 is negative.
- step S10 determines that an oscillation trigger signal has not been received (step S10: NO)
- the processor 14 transitions the process to step S12 (step S12).
- step S12 the processor 14 determines whether a specified time has passed since the previous oscillation trigger signal was received. If the processor 14 determines that a specified time has passed since the previous oscillation trigger signal was received (step S12: YES), the processor 14 transitions to step S13.
- step S13 the processor 14 sets the second charging voltage Vhv2 in the charger 11, and after the charging capacitor C0 is charged, the switch SW1 is turned on to discharge only the preionization electrode 19 (step S13). As a result, only corona discharge is generated.
- step S12 NO
- the processor 14 executes a first discharge control to discharge the main electrode 20 and the preionization electrode 19 based on instructions from the exposure device 100, and then executes a second discharge control to discharge only the preionization electrode 19 when a specified time has elapsed.
- the processor 14 generates only a corona discharge without generating a main discharge during a period in which the pulsed laser light PL is not output.
- the exposure apparatus 100 when the exposure apparatus 100 is in a paused state for maintenance or the like, the exposure apparatus 100 does not send an oscillation trigger signal to the gas laser device 2, so that only the pre-ionization electrode 19 discharges.
- burst oscillation is an operation in which the gas laser device 2 outputs pulsed laser light PL at a constant frequency in response to an oscillation trigger signal transmitted at a constant frequency from the exposure device 100.
- the burst oscillation stop period is a period in which the gas laser device 2 stops burst oscillation, and is the interval period between two burst oscillation periods.
- the exposure device 100 irradiates the wafer with pulsed laser light PL supplied at a constant frequency from the gas laser device 2 via a reticle.
- the wafer and reticle are replaced in the exposure device 100.
- the concentration of carbon fluoride in the laser gas increases due to repeated occurrence of main discharge, but during the period when the pulsed laser light PL is not output, only corona discharge occurs and UV light is generated. During this period, the carbon fluoride in the laser gas is decomposed by the UV light and corona discharge, thereby reducing the concentration of carbon fluoride in the laser gas. Therefore, according to this embodiment, it is possible to reduce the concentration of carbon fluoride in the laser gas and suppress a reduction in the pulse energy of the pulsed laser light PL output from the gas laser device 2.
- a gas laser apparatus 2 according to a second embodiment of the present disclosure has a similar configuration to the gas laser apparatus 2 according to the first embodiment, except for the processing executed by the processor 14 and the configuration of the power supply device 30.
- the power supply device 30 includes a switch SW2 in addition to the charger 11, the PPM 12, and the voltage dividing circuit 31.
- the switch SW2 is connected between the charging capacitor C0 and the voltage dividing circuit 31. Specifically, the switch SW2 is connected between a connection point P1 between the charger 11 and the charging capacitor C0 , and a connection point P2 between the capacitors C11 and C12 .
- the switch SW2 is an example of a "second switch" according to the technology of the present disclosure.
- the switch SW2 is a semiconductor switching element such as an IGBT, and is turned on/off based on a control signal from the processor 14.
- the processor 14 controls the on/off of a current I flowing from the charging capacitor C0 to the capacitor C12 via the switch SW2 .
- the processor 14 controls the switches SW1 and SW2 to execute a first discharge control for discharging the preionization electrode 19 and the main electrode 20, and a second discharge control for discharging only the preionization electrode 19.
- the charging voltage Vhv set in the charger 11 is a value according to the target pulse energy Et.
- the processor 14 performs a process of setting a charging voltage Vhv in the charger 11 and turning on the switch SW1 while keeping the switch SW2 off after the charging capacitor C0 is charged as the first discharge control.
- the charging voltage Vhv is a voltage equal to or higher than the dielectric breakdown voltage. This causes the preionization electrode 19 and the main electrode 20 to discharge.
- the processor 14 performs a process of setting a charging voltage Vhv in the charger 11, and after the charging capacitor C0 is charged, turning on the switch SW2 while keeping the switch SW1 off, as the second discharge control.
- the switch SW2 is turned on, thereby establishing conduction between the charging capacitor C0 and the capacitor C12 , and a current I flows.
- a voltage is applied from the capacitor C12 to the preionization electrode 19, and only the preionization electrode 19 is discharged.
- step S11 the processor 14 sets the charging voltage Vhv in the charger 11, and after the charging capacitor C0 is charged, turns on the switch SW1 while keeping the switch SW2 off, thereby discharging the preionization electrode 19 and the main electrode 20. This causes a main discharge to occur in conjunction with the corona discharge.
- step S13 the processor 14 sets the charging voltage Vhv in the charger 11, and after the charging capacitor C0 is charged, turns on the switch SW2 while keeping the switch SW1 off, thereby discharging only the preionization electrode 19. As a result, only corona discharge occurs.
- V C0 represents the voltage of the charging capacitor C 0.
- V C12 represents the voltage of the capacitor C 12.
- V SW2 represents the voltage of the control signal applied from the processor 14 to the switch SW 2 .
- the capacitance of the charging capacitor C0 is set to a value sufficiently larger than the capacitance of the capacitor C12 .
- V C12 fluctuates within a range of not more than twice V C0 .
- the concentration of carbon fluoride in the laser gas is reduced by generating only a corona discharge during a period in which the pulsed laser light PL is not output, thereby making it possible to suppress a reduction in the pulse energy of the pulsed laser light PL.
- a gas laser apparatus 2 according to a third embodiment of the present disclosure has a similar configuration to the gas laser apparatus 2 according to the second embodiment, except that the configuration of the power supply device 30 is different.
- the power supply device 30 includes a transformer TC2 and a switch SW2 in addition to a charger 11, a PPM 12, and a voltage dividing circuit 31.
- the transformer TC2 is connected between the charging capacitor C0 and the voltage dividing circuit 31. Specifically, the primary side of the transformer TC2 is connected to the above-mentioned connection point P1, and the secondary side is connected to the above-mentioned connection point P2. In this embodiment, the transformer TC2 has additive polarity.
- the transformer TC2 is an example of the "second transformer" according to the technology of the present disclosure.
- the switch SW2 is connected to the primary side of the transformer TC2 .
- the switch SW2 is a semiconductor switching element such as an IGBT.
- the switch SW2 is turned on/off based on a control signal from the processor 14.
- the processor 14 controls the on/off of a current I1 flowing from the charging capacitor C0 to the primary side of the transformer TC2 via the switch SW2 .
- the switch SW2 is an example of a "second switch" according to the technology of the present disclosure.
- the transformer TC2 since the transformer TC2 has additive polarity, when a current I1 flows on the primary side of the transformer TC2 , a current I2 flows in the reverse direction on the secondary side of the transformer TC2 . Note that the transformer TC2 may have depolarizing polarity.
- the processor 14 controls the switches SW1 and SW2 to execute a first discharge control for discharging the preionization electrode 19 and the main electrode 20, and a second discharge control for discharging only the preionization electrode 19.
- the charging voltage Vhv set in the charger 11 is a value according to the target pulse energy Et.
- step S13 the processor 14 turns on switch SW2 while keeping switch SW1 off, so that current I1 flows through the primary side of transformer TC2 , and current I2 flows through the secondary side in response.
- voltage is applied from capacitor C12 to preionization electrode 19, causing only preionization electrode 19 to discharge, generating only corona discharge.
- Other operations of the gas laser apparatus 2 according to this embodiment are similar to those of the second embodiment.
- V C0 represents the voltage of the charging capacitor C 0.
- V C12 represents the voltage of the capacitor C 12.
- V SW2 represents the voltage of the control signal applied from the processor 14 to the switch SW 2 .
- the capacitance of the charging capacitor C0 is set to a value sufficiently larger than the capacitance of the capacitor C12 .
- the absolute value of V C12 varies within a range of 2 ⁇ N 1 /N 2 times or less of V C0 .
- N 1 /N 2 2.
- the transformer TC2 has additive polarity, so the polarity of V C12 is reversed.
- a gas laser apparatus 2 according to a fourth embodiment of the present disclosure has a configuration similar to that of the gas laser apparatus 2 according to the second embodiment, except for the processing executed by the processor 14 and the configuration of the power supply device 30.
- the power supply device 30 includes a transformer TC2 and a full-bridge circuit 32 in addition to a charger 11, a PPM 12, and a voltage dividing circuit 31.
- the transformer TC2 is provided between the charging capacitor C0 and the voltage dividing circuit 31.
- the full bridge circuit 32 is connected between the charging capacitor C0 and the primary side of the transformer TC2 .
- the primary side of the transformer TC2 is connected to the above-mentioned connection point P1 via the full bridge circuit 32, and the secondary side is connected to the above-mentioned connection point P2.
- the transformer TC2 is depolarized. Note that the transformer TC2 is an example of a "second transformer" according to the technology of the present disclosure.
- the full-bridge circuit 32 is composed of switches SW2 , SW3 , SW4 , and SW5 , and is capable of controlling the on/off and direction of a current flowing through the primary side of the transformer TC2 .
- the switches SW2 , SW3 , SW4 , and SW5 are each a semiconductor switching element such as an IGBT.
- the switches SW2 and SW3 are connected in series between the connection point P1 and ground.
- the switches SW4 and SW5 are connected in series between the connection point P1 and ground.
- One end of the primary side of the transformer TC2 is connected between the switches SW2 and SW3 .
- the other end of the primary side of the transformer TC2 is connected between the switches SW4 and SW5 .
- the switches SW2 and SW5 are turned on/off based on a first control signal from the processor 14.
- the switches SW3 and SW4 are turned on/off based on a second control signal from the processor 14.
- the processor 14 controls the on/off and current direction of the current flowing from the charging capacitor C0 to the primary side of the transformer TC2 via the full bridge circuit 32. Specifically, the processor 14 alternately turns on the switches SW2 , SW5 and the switches SW3 , SW4 . As a result, a positive current I1 and a reverse current I1r alternately flow in the primary side of the transformer TC2 . As a result, a positive current I2 and a reverse current I2r alternately flow in the secondary side of the transformer TC2 , and a positive voltage and a negative voltage are alternately applied to the preionization electrode 19.
- the transformer TC2 since the transformer TC2 has a depolarizing polarity, when a current I1 flows on the primary side of the transformer TC2 , a current I2 flows on the secondary side in the same direction. Also, when a current I1r flows on the primary side of the transformer TC2, a current I2r flows on the secondary side in the same direction. Note that the transformer TC2 may have an additive polarity.
- the processor 14 controls the switch SW1 and the full bridge circuit 32 to execute a first discharge control for discharging the preionization electrode 19 and the main electrode 20, and a second discharge control for discharging only the preionization electrode 19, as in the second embodiment.
- the charging voltage Vhv set in the charger 11 is a value according to the target pulse energy Et.
- step S11 the processor 14 sets the charging voltage Vhv in the charger 11, and after the charging capacitor C0 is charged, turns on the switch SW1 while keeping all of the switches SW2 , SW3 , SW4 , and SW5 of the full bridge circuit 32 off, thereby causing the preionization electrode 19 and the main electrode 20 to discharge.
- step S13 the processor 14 sets the charging voltage Vhv in the charger 11, and after the charging capacitor C0 is charged, turns on one pair of the switches SW2 and SW5 and the switches SW3 and SW4 while keeping the switch SW1 off, thereby causing only the preionization electrode 19 to discharge.
- step S13 every time the processor 14 executes step S13, it turns on one of the pairs of switches SW2 , SW5 and SW3 , SW4 that is different from the pair that was turned on the previous time. That is, the processor 14 alternately turns on the switches SW2 , SW5 and SW3 , SW4 . This causes corona discharges with positive polarity and corona discharges with negative polarity to occur alternately.
- V C0 indicates the voltage of the charging capacitor C 0.
- V C12 indicates the voltage of the capacitor C 12.
- V SW25 indicates the voltage of the first control signal applied from the processor 14 to the switches SW 2 and SW 5.
- V SW34 indicates the voltage of the second control signal applied from the processor 14 to the switches SW 3 and SW 4 .
- the capacitance of the charging capacitor C0 is set to a value sufficiently larger than the capacitance of the capacitor C12 .
- the absolute value of V C12 varies within a range of 2 ⁇ N 1 /N 2 times V C0 or less.
- a gas laser apparatus 2 according to a fifth embodiment of the present disclosure has a configuration similar to that of the gas laser apparatus 2 according to the first embodiment, except for the processing executed by the processor 14 and the configuration of the power supply device 30.
- FIG. 11 shows a schematic configuration of a power supply device 30 according to the fifth embodiment.
- the power supply device 30 includes a charger 11, a PPM 12, and a pulsed power supply 33.
- the voltage divider circuit 31 is not provided, and the preionization electrode 19 is separated from the charger 11 and the PPM 12.
- the pulsed power supply 33 is an example of a "second power supply” according to the technology disclosed herein.
- the PPM 12 supplies power to the main electrode 20, and the pulsed power supply 33 supplies power to the preionization electrode 19.
- the pulse power supply 33 is connected to the preionization electrode 19. Specifically, the pulse power supply 33 is connected between the preionization outer electrode 19a and the preionization inner electrode 19c.
- the pulse power supply 33 is connected to the processor 14, and applies a pulse voltage to the preionization electrode 19 based on a control signal from the processor 14. For example, the pulse voltage is in the range of 3 kV to 8 kV.
- the processor 14 controls the charger 11 and the pulse power supply 33 to execute a first discharge control for discharging the preionization electrode 19 and the main electrode 20, and a second discharge control for discharging only the preionization electrode 19.
- step S11 the processor 14 sets the charging voltage Vhv in the charger 11, and controls the pulse power supply 33 to apply a pulse voltage to the preionization electrode 19 while keeping the switch SW1 off, thereby discharging the preionization electrode 19. Then, after the charging capacitor C0 is charged, the switch SW1 is turned on to discharge the main electrode 20.
- step S13 the processor 14 controls the pulse power supply 33 to apply a pulse voltage to the preionization electrode 19 while keeping the switch SW1 turned off, thereby discharging only the preionization electrode 19.
- a pulse power supply 33 is used that is separate from the charger 11, so a pulse voltage can be applied directly to the preionization electrode 19 without using a capacitor for preionization. This improves the efficiency of corona discharge.
- the processor 14 executes the second discharge control when a specified time has elapsed after executing the first discharge control based on the oscillation trigger signal transmitted from the exposure apparatus 100.
- the processor 14 may execute the second discharge control when it receives a signal from the exposure apparatus 100 indicating that the exposure apparatus 100 is in a paused state.
- the processor 14 may also execute the second discharge control when it receives a signal from the exposure apparatus 100 indicating that it is in a burst oscillation stop period.
- the processor 14 repeatedly executes the second discharge control after a specified time has elapsed unless an oscillation trigger signal is received from the exposure apparatus 100, but the number of times the second discharge control is executed may be limited. Specifically, when executing the second discharge control, the number of times the second discharge control is executed may be limited according to the number of times the first discharge control was executed immediately before. For example, the number of times the second discharge control is executed may be limited within a range of 0.001% to 1% of the number of times the first discharge control was executed immediately before. For example, after the main discharge is executed 100,000 times, only the corona discharge is executed 1 to 1,000 times.
- FIG. 12 shows a schematic configuration example of an exposure apparatus 100.
- the exposure apparatus 100 includes an illumination optical system 104 and a projection optical system 106.
- the illumination optical system 104 illuminates a reticle pattern of a reticle (not shown) arranged on a reticle stage RT with a pulsed laser beam PL incident from, for example, a gas laser device 2.
- the projection optical system 106 reduces and projects the pulsed laser beam PL transmitted through the reticle to form an image on a workpiece (not shown) arranged on a workpiece table WT.
- the workpiece is a photosensitive substrate such as a semiconductor wafer coated with photoresist.
- the exposure apparatus 100 exposes the workpiece to pulsed laser light PL reflecting the reticle pattern by synchronously translating the reticle stage RT and the workpiece table WT. After the reticle pattern is transferred to the semiconductor wafer by the exposure process described above, a semiconductor device can be manufactured through multiple processes.
- a semiconductor device is an example of an "electronic device" in this disclosure.
- the gas laser device 2 can be used for laser processing other than the manufacture of electronic devices, such as drilling.
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Abstract
Description
1.比較例
1.1 ガスレーザ装置
1.1.1 構成
1.1.2 動作
1.2 電力供給装置
1.2.1 構成
1.2.2 動作
1.3 課題
2.第1実施形態
2.1 構成
2.2 動作
2.3 効果
3.第2実施形態
3.1 構成
3.2 動作
3.3 効果
4.第3実施形態
4.1 構成
4.2 動作
4.3 効果
5.第4実施形態
5.1 構成
5.2 動作
5.3 効果
6.第5実施形態
6.1 構成
6.2 動作
6.3 効果
7.変形例
8.電子デバイスの製造方法
まず、本開示の比較例について説明する。本開示の比較例とは、出願人のみによって知られていると出願人が認識している形態であって、出願人が自認している公知例ではない。
1.1.1 構成
図1及び図2を用いて比較例に係るガスレーザ装置2の構成を説明する。図1は、ガスレーザ装置2の構成を概略的に示す。図2は、図1に示されるガスレーザ装置2をZ方向から見た断面図である。ガスレーザ装置2は、レーザガスを放電により励起する放電励起式のガスレーザ装置であり、例えば、エキシマレーザ装置である。
次に、比較例に係るガスレーザ装置2の動作を説明する。まず、プロセッサ14は、レーザチャンバ10内にレーザガスを供給させるようレーザガス供給装置18aを制御し、モータ23aを駆動してファン23を回転させる。これにより、レーザチャンバ10内のレーザガスが循環する。
1.2.1 構成
図3は、比較例に係る電力供給装置30の構成を概略的に示す。電力供給装置30は、充電器11と、PPM12と、分圧回路31と、を含む。電力供給装置30は、プロセッサ14からの制御に基づいて、予備電離電極19と主電極20とに電力を供給することにより、予備電離電極19と主電極20とを放電させる。
次に、電力供給装置30の動作を説明する。まず、充電器11は、プロセッサ14により、充電電圧Vhvが設定される。また、充電器11は、設定された充電電圧Vhvに基づいて充電コンデンサC0を充電する。
比較例に係るガスレーザ装置2では、予備電離電極19でコロナ放電が生じることに連動して主電極20で主放電が生じ、この主放電がレーザガスを励起することによりパルスレーザ光PLが発生する。
2.1 構成
本開示の第1実施形態に係るガスレーザ装置2は、プロセッサ14が実行する処理が異なること以外は、比較例に係るガスレーザ装置2と同様の構成である。また、本実施形態では、電力供給装置30の構成は、比較例と同様である。
次に、第1実施形態に係るガスレーザ装置2の動作を説明する。図4は、第1実施形態に係るプロセッサ14が実行する処理の流れを示す。
本実施形態では、主放電が繰り返し生じることによりレーザガス中のフッ化炭素の濃度が上昇するが、パルスレーザ光PLを出力しない期間にコロナ放電のみが発生してUV光が生成される。この期間にUV光やコロナ放電によってレーザガス中のフッ化炭素が分解されることにより、レーザガス中のフッ化炭素の濃度が低下する。したがって、本実施形態によれば、レーザガス中のフッ化炭素の濃度を低下させて、ガスレーザ装置2から出力されるパルスレーザ光PLのパルスエネルギの低下を抑制することができる。
3.1 構成
本開示の第2実施形態に係るガスレーザ装置2は、プロセッサ14が実行する処理、及び電力供給装置30の構成が異なること以外は、第1実施形態に係るガスレーザ装置2と同様の構成である。
次に、第2実施形態に係るガスレーザ装置2の動作を説明する。本実施形態において、プロセッサ14が実行する処理の流れは、図4に示す処理の流れと同様である。
本実施形態によれば、第1実施形態と同様に、パルスレーザ光PLを出力しない期間にコロナ放電のみを発生させてレーザガス中のフッ化炭素の濃度を低下させるので、パルスレーザ光PLのパルスエネルギの低下を抑制することができる。
4.1 構成
本開示の第3実施形態に係るガスレーザ装置2は、電力供給装置30の構成が異なること以外は、第2実施形態に係るガスレーザ装置2と同様の構成である。
次に、第3実施形態に係るガスレーザ装置2の動作を説明する。本実施形態において、プロセッサ14が実行する処理の流れは、第2実施形態と同様である。
本実施形態によれば、第1実施形態と同様に、パルスレーザ光PLを出力しない期間にコロナ放電のみを発生させてレーザガス中のフッ化炭素の濃度を低下させるので、パルスレーザ光PLのパルスエネルギの低下を抑制することができる。
5.1 構成
本開示の第4実施形態に係るガスレーザ装置2は、プロセッサ14が実行する処理、及び電力供給装置30の構成が異なること以外は、第2実施形態に係るガスレーザ装置2と同様の構成である。
次に、第4実施形態に係るガスレーザ装置2の動作を説明する。本実施形態において、プロセッサ14が実行する処理の流れは、図4に示す処理の流れと同様である。
本実施形態によれば、第1実施形態と同様に、パルスレーザ光PLを出力しない期間にコロナ放電のみを発生させてレーザガス中のフッ化炭素の濃度を低下させるので、パルスレーザ光PLのパルスエネルギの低下を抑制することができる。
6.1 構成
本開示の第5実施形態に係るガスレーザ装置2は、プロセッサ14が実行する処理、及び電力供給装置30の構成が異なること以外は、第1実施形態に係るガスレーザ装置2と同様の構成である。
次に、第5実施形態に係るガスレーザ装置2の動作を説明する。本実施形態において、プロセッサ14が実行する処理の流れは、図4に示す処理の流れと同様である。
本実施形態によれば、第1実施形態と同様に、パルスレーザ光PLを出力しない期間にコロナ放電のみを発生させてレーザガス中のフッ化炭素の濃度を低下させるので、パルスレーザ光PLのパルスエネルギの低下を抑制することができる。
上記各実施形態では、図4に示すように、プロセッサ14は、露光装置100から送信される発振トリガ信号に基づき、第1放電制御を行った後、規定時間が経過した場合に第2放電制御を実行している。これに代えて、プロセッサ14は、露光装置100から露光装置100が休止状態であることを表す信号を受信した場合に、第2放電制御を実行してもよい。また、プロセッサ14は、露光装置100からバースト発振停止期間であることを表す信号を受信した場合に、第2放電制御を実行してもよい。
図12は、露光装置100の構成例を概略的に示す。露光装置100は、照明光学系104と投影光学系106とを含む。照明光学系104は、例えば、ガスレーザ装置2から入射したパルスレーザ光PLによって、レチクルステージRT上に配置された図示しないレチクルのレチクルパターンを照明する。投影光学系106は、レチクルを透過したパルスレーザ光PLを、縮小投影してワークピーステーブルWT上に配置された図示しないワークピースに結像させる。ワークピースはフォトレジストが塗布された半導体ウエハ等の感光基板である。
Claims (16)
- フッ素ガスを含むレーザガスが封入されたレーザチャンバと、
前記レーザチャンバの内部に配置された主電極と、
前記レーザチャンバの内部に配置された予備電離電極と、
前記主電極と前記予備電離電極に電力を供給する電力供給装置と、
前記電力供給装置を制御して、前記予備電離電極と前記主電極とを放電させる第1放電制御と、前記主電極を放電させずに前記予備電離電極のみを放電させる第2放電制御とを実行するプロセッサと、
を備えるガスレーザ装置。 - 請求項1に記載のガスレーザ装置であって、
前記プロセッサは、露光装置からの指示に基づいて前記第1放電制御を実行した後、規定時間が経過した場合に前記第2放電制御を実行する。 - 請求項1に記載のガスレーザ装置であって、
前記プロセッサは、露光装置が休止状態である場合に前記第2放電制御を実行する。 - 請求項1に記載のガスレーザ装置であって、
前記プロセッサは、バースト発振停止期間に前記第2放電制御を実行する。 - 請求項1に記載のガスレーザ装置であって、
前記電力供給装置は、第1電源と、前記第1電源により充電される充電コンデンサを含むパワー発生回路と、を備え、
前記パワー発生回路は、前記主電極及び前記予備電離電極に電力を供給する。 - 請求項5に記載のガスレーザ装置であって、
前記プロセッサは、前記充電コンデンサの充電電圧を変更することにより前記第1放電制御と前記第2放電制御とを実行する。 - 請求項6に記載のガスレーザ装置であって、
前記プロセッサは、前記第1放電制御を実行する場合に、前記第1電源に第1充電電圧を設定し、前記第2放電制御を実行する場合に、前記第1電源に前記第1充電電圧より低い第2充電電圧を設定する。 - 請求項7に記載のガスレーザ装置であって、
前記第1充電電圧は、10kV以上であり、
前記第2充電電圧は、4kV以上9kV以下の範囲内である。 - 請求項5に記載のガスレーザ装置であって、
前記パワー発生回路は、第1トランスと、前記第1トランスの一次側と前記充電コンデンサとの間に設けられた第1スイッチと、前記第1トランスの二次側に設けられた磁気パルス圧縮回路と、前記磁気パルス圧縮回路に接続されたピーキングコンデンサと、を備え、
前記主電極は、前記ピーキングコンデンサに並列に接続されており、
前記予備電離電極は、前記ピーキングコンデンサに分圧回路を介して接続されている。 - 請求項9に記載のガスレーザ装置であって、
前記電力供給装置は、前記充電コンデンサと前記分圧回路との間に接続された第2スイッチをさらに備え、
前記プロセッサは、前記第1スイッチ及び前記第2スイッチを制御することにより前記第1放電制御と前記第2放電制御とを実行する。 - 請求項9に記載のガスレーザ装置であって、
前記電力供給装置は、前記充電コンデンサと前記分圧回路との間に接続された第2トランスと、前記第2トランスの一次側に接続された第2スイッチと、をさらに備え、
前記プロセッサは、前記第1スイッチ及び前記第2スイッチを制御することにより前記第1放電制御と前記第2放電制御とを実行する。 - 請求項9に記載のガスレーザ装置であって、
前記電力供給装置は、前記充電コンデンサと前記分圧回路との間に設けられた第2トランスと、前記充電コンデンサと前記第2トランスの一次側との間に接続されたフルブリッジ回路と、をさらに備え、
前記プロセッサは、前記第1スイッチ及び前記フルブリッジ回路を制御することにより前記第1放電制御と前記第2放電制御とを実行する。 - 請求項1に記載のガスレーザ装置であって、
前記電力供給装置は、第1電源と、前記第1電源により充電される充電コンデンサを含むパワー発生回路と、第2電源と、を備え、
前記パワー発生回路は、前記主電極に電力を供給し、
前記第2電源は、前記予備電離電極に電力を供給する。 - 請求項13に記載のガスレーザ装置であって、
前記第2電源は、前記予備電離電極にパルス電圧を印加する。 - 請求項1に記載のガスレーザ装置であって、
前記プロセッサが前記第2放電制御を実行する回数は、前記第1放電制御を実行した回数の0.001%以上1%以下の範囲内である。 - 電子デバイスの製造方法であって、
フッ素ガスを含むレーザガスが封入されたレーザチャンバと、
前記レーザチャンバの内部に配置された主電極と、
前記レーザチャンバの内部に配置された予備電離電極と、
前記主電極と前記予備電離電極に電力を供給する電力供給装置と、
前記電力供給装置を制御して、前記予備電離電極と前記主電極とを放電させる第1放電制御と、前記主電極を放電させずに前記予備電離電極のみを放電させる第2放電制御とを実行するプロセッサと、
を備えるガスレーザ装置によってレーザ光を生成し、
前記レーザ光を露光装置に出力し、
電子デバイスを製造するために、前記露光装置内で感光基板に前記レーザ光を露光することを含む、
電子デバイスの製造方法。
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| JP2025505049A JPWO2024185147A1 (ja) | 2023-03-09 | 2023-03-09 | |
| CN202380093249.9A CN120642154A (zh) | 2023-03-09 | 2023-03-09 | 气体激光装置以及电子器件的制造方法 |
| PCT/JP2023/009158 WO2024185147A1 (ja) | 2023-03-09 | 2023-03-09 | ガスレーザ装置、及び電子デバイスの製造方法 |
| US19/294,242 US20250364771A1 (en) | 2023-03-09 | 2025-08-07 | Gas laser apparatus and electronic device manufacturing method |
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|---|---|---|---|---|
| US4797888A (en) * | 1986-06-23 | 1989-01-10 | Lambda Physik | Circuit for the preionization and main discharge of a pulsed gas laser |
| JPH0690047A (ja) * | 1992-09-08 | 1994-03-29 | Hitachi Ltd | 放電励起エキシマレーザ発振装置 |
| JPH10150237A (ja) * | 1996-11-19 | 1998-06-02 | Nissin Electric Co Ltd | エキシマレーザ装置 |
| JP2006505960A (ja) * | 2002-07-31 | 2006-02-16 | サイマー インコーポレイテッド | 2室放電ガスレーザ用制御システム |
| US20080285607A1 (en) * | 2007-05-17 | 2008-11-20 | Synrad, Inc. | Laser tube with external adjustable reactace for a gas discharge rf-excited laser |
| JP2014192199A (ja) * | 2013-03-26 | 2014-10-06 | Fanuc Ltd | 放電開始を判定する機能を有するガスレーザ発振器 |
| WO2015186224A1 (ja) * | 2014-06-05 | 2015-12-10 | ギガフォトン株式会社 | レーザチャンバ |
| WO2022123714A1 (ja) * | 2020-12-10 | 2022-06-16 | ギガフォトン株式会社 | ガスレーザ装置及び電子デバイスの製造方法 |
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- 2023-03-09 CN CN202380093249.9A patent/CN120642154A/zh active Pending
- 2023-03-09 JP JP2025505049A patent/JPWO2024185147A1/ja active Pending
- 2023-03-09 WO PCT/JP2023/009158 patent/WO2024185147A1/ja not_active Ceased
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2025
- 2025-08-07 US US19/294,242 patent/US20250364771A1/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4797888A (en) * | 1986-06-23 | 1989-01-10 | Lambda Physik | Circuit for the preionization and main discharge of a pulsed gas laser |
| JPH0690047A (ja) * | 1992-09-08 | 1994-03-29 | Hitachi Ltd | 放電励起エキシマレーザ発振装置 |
| JPH10150237A (ja) * | 1996-11-19 | 1998-06-02 | Nissin Electric Co Ltd | エキシマレーザ装置 |
| JP2006505960A (ja) * | 2002-07-31 | 2006-02-16 | サイマー インコーポレイテッド | 2室放電ガスレーザ用制御システム |
| US20080285607A1 (en) * | 2007-05-17 | 2008-11-20 | Synrad, Inc. | Laser tube with external adjustable reactace for a gas discharge rf-excited laser |
| JP2014192199A (ja) * | 2013-03-26 | 2014-10-06 | Fanuc Ltd | 放電開始を判定する機能を有するガスレーザ発振器 |
| WO2015186224A1 (ja) * | 2014-06-05 | 2015-12-10 | ギガフォトン株式会社 | レーザチャンバ |
| WO2022123714A1 (ja) * | 2020-12-10 | 2022-06-16 | ギガフォトン株式会社 | ガスレーザ装置及び電子デバイスの製造方法 |
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| US20250364771A1 (en) | 2025-11-27 |
| CN120642154A (zh) | 2025-09-12 |
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