WO2024149143A1 - 一种移砖机构及移砖方法 - Google Patents
一种移砖机构及移砖方法 Download PDFInfo
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- WO2024149143A1 WO2024149143A1 PCT/CN2024/070520 CN2024070520W WO2024149143A1 WO 2024149143 A1 WO2024149143 A1 WO 2024149143A1 CN 2024070520 W CN2024070520 W CN 2024070520W WO 2024149143 A1 WO2024149143 A1 WO 2024149143A1
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- brick
- clamping
- driving
- tile
- drive
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Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008859 change Effects 0.000 claims abstract description 4
- 239000011449 brick Substances 0.000 claims description 182
- 230000005540 biological transmission Effects 0.000 claims description 56
- 230000000712 assembly Effects 0.000 claims description 25
- 238000000429 assembly Methods 0.000 claims description 25
- 238000004806 packaging method and process Methods 0.000 claims description 16
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
Definitions
- the invention relates to the technical field of tile packaging equipment, and in particular to a tile moving mechanism and a tile moving method.
- Ceramic tiles are widely used in the construction or decoration industry, and with the development of the real estate industry, the demand for ceramic tiles is gradually increasing. After the ceramic tiles are processed, they need to be packaged to avoid breaking or scratching during transportation and storage.
- a brick stack moving mechanism which includes a gantry 1, a traveling vehicle 2, a brick stack fixture 3 and a driving component 4.
- the traveling vehicle 2 is equipped with a lifting cylinder, and the brick stack fixture 3 is connected to the lifting cylinder.
- the driving component 4 drives the traveling vehicle 2 and the brick stack fixture 3 on the traveling vehicle 2 to move back and forth along the length direction of the gantry 1, wherein the brick stack fixture uses a left-right symmetrical cylinder to drive the clamping plate to clamp the bricks, thereby realizing the automation of moving the brick stack to the corner wrapping station and the paper folding station.
- the scheme uses a driving component 4 to drive the traveling vehicle 2 and the brick stack fixture 3 to move on the gantry 1, which has a high load power; and the brick stack fixture 3 uses a left-right symmetrical cylinder to drive the clamping plate to clamp the bricks, which can only be applied to a limited number of tiles, and the applicable tile specifications are relatively small. If other different types of tile production and packaging are added later, it is also necessary to manually adjust the installation position of the cylinder and the clamping plate for a certain tile specification, and even need to replace the cylinder of other strokes, so as to adjust the spacing between the two clamping plates, which is time-consuming and labor-intensive.
- the main purpose of the present invention is to provide a brick moving mechanism and a brick moving method, aiming to effectively solve the problem that the existing brick stack clamp is applicable to a limited variety of tile specifications.
- the present invention provides a brick moving mechanism, comprising: a brick moving line frame; two independent brick clamping components, a brick clamping station is formed between the two brick clamping components, and the two brick clamping components are movably arranged on the brick moving line frame to adjust the brick clamping distance of the brick clamping station and change the position of the brick clamping station.
- the present invention adjusts the brick clamping distance of the brick clamping station by controlling the distance between two independent brick clamping components, thereby realizing the adjustment of the specifications of the tiles.
- the adjustment range is wide, and it is applicable to many types of tiles.
- the two brick clamping components move synchronously in the same direction, thereby driving the brick stack to move to other positions, thereby realizing the transportation of the brick stack.
- the brick clamping component includes: a brick clamping assembly, which is movably arranged on the brick moving line frame; a driving device, which is arranged on the brick moving line frame and drives the brick clamping assembly to perform reciprocating linear motion along the length direction of the brick moving line frame.
- the brick clamping assembly includes: a support plate, which is slidably connected to the brick moving line frame; a lifting device, which is fixedly connected to the support plate; a clamping plate, which is drivingly connected to the lifting device; a supporting portion is provided at the bottom end of the clamping plate; and the clamping plate performs reciprocating linear motion in the vertical direction under the driving action of the lifting device.
- the driving device has a driving end; the transfer mechanism also includes a plurality of transmission components, which are transmission-connected to the driving end for driving the brick clamping components to move under the driving action of the driving end.
- each of the driving devices has driving ends on opposite sides; and a plurality of groups of transmission components are correspondingly distributed on opposite sides of the driving devices.
- each group of the transmission components includes two flexible transmission members;
- the driving end is actively connected to the two flexible transmission components of one group of the transmission components, and is passively connected to the two flexible transmission components of another group of the transmission components.
- the transmission assembly also includes two driving wheels and two driven wheels; each of the driving ends is drivingly connected to one of the flexible transmission members through the driving wheel to drive the flexible transmission member to move; each of the driving ends is drivenly connected to another flexible transmission member through the driven wheel.
- a bearing is connected between the driven wheel and the driving end.
- the brick moving mechanism also includes a sliding component, which includes: a guide rail, which is arranged on the brick moving line frame and extends along the length direction of the brick moving line frame; at least two sliders, which are slidably connected to the guide rail, and the two sliders are respectively connected to the two brick clamping assemblies.
- a sliding component which includes: a guide rail, which is arranged on the brick moving line frame and extends along the length direction of the brick moving line frame; at least two sliders, which are slidably connected to the guide rail, and the two sliders are respectively connected to the two brick clamping assemblies.
- the present invention also provides a brick moving method, which is applied to the brick moving mechanism as described above, and the brick moving method comprises the following steps:
- Step S1 two driving devices independently drive the corresponding brick clamping assemblies to move to the top of the brick pile, and adjust the brick clamping station to a brick clamping distance corresponding to the specifications of the tiles;
- Step S2 The two lifting devices drive the two clamping plates to descend; the two driving devices independently drive the corresponding brick clamping assemblies to move to the corresponding brick clamping positions respectively to clamp the brick stack;
- Step S3 The two lifting devices synchronously drive the brick stack to rise; the two driving devices independently drive the corresponding brick clamping assemblies to move at the same speed to move the brick stack to the corner wrapping station or just above the packaging station of the tile packaging line;
- Step S4 the two lifting devices drive the two clamps to descend synchronously; the two driving devices individually drive the corresponding brick clamping assemblies away from the brick stack to place the brick stack on the corner wrapping station or the packaging station.
- FIG1 is a schematic structural diagram of an existing brick stack moving mechanism
- FIG2 is a schematic side view of a brick moving mechanism of the present invention.
- FIG. 3 is a schematic top view of the brick moving mechanism of the present invention.
- plural means two or more.
- “And/or” describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B can mean: A exists alone, A and B exist at the same time, and B exists alone. The character “/” generally indicates that the associated objects are in an "or” relationship.
- the present invention provides a brick moving mechanism, including: a brick moving frame 100; two independent brick clamping components, a brick clamping station is formed between the two brick clamping components, and the two brick clamping components are movably arranged on the brick moving frame 100 to adjust the brick clamping distance of the brick clamping station and change the position of the brick clamping station.
- the present invention adjusts the brick clamping distance of the brick clamping station by controlling the distance between two independent brick clamping components, thereby realizing the adjustment of the specifications of the tiles.
- the adjustment range is wide, and it is applicable to many types of tiles.
- the two brick clamping components move synchronously in the same direction, thereby driving the brick stack to move to other positions, thereby realizing the transportation of the brick stack.
- the brick clamping component includes: a brick clamping assembly 210, which is movably arranged on the brick moving line frame 100; a driving device 220, which is arranged on the brick moving line frame 100 and drives the brick clamping assembly 210 to perform reciprocating linear motion along the length direction of the brick moving line frame 100.
- a brick clamping assembly 210 which is movably arranged on the brick moving line frame 100
- a driving device 220 which is arranged on the brick moving line frame 100 and drives the brick clamping assembly 210 to perform reciprocating linear motion along the length direction of the brick moving line frame 100.
- the brick moving clamp formed by the two brick clamping assemblies 210 is much lighter in weight and reduces production costs.
- the power of the driving device 220 can also be reduced.
- the driving device 220 includes a servo motor to accurately control the moving position of the brick clamping assembly 210 .
- the brick clamping assembly 210 includes: a support plate 211, which is slidably connected to the brick moving line frame 100; a lifting device 212, which is fixedly connected to the support plate 211; a clamping plate 213, which is drivingly connected to the lifting device 212; the bottom end of the clamping plate 213 has a supporting portion 214; the clamping plate 213 performs reciprocating linear motion in the vertical direction under the driving action of the lifting device 212.
- the lifting device 212 drives the clamping plate 213 to move down to the corresponding brick clamping height, and then the two clamping plates 213 are respectively driven by the driving action of the driving device 220 to move close to each other until they move to the corresponding clamping position to clamp the brick stack.
- the bottom end of the clamping plate 213 has a supporting portion 214 to support the brick stack, which can reduce the clamping force of the clamping plate 213 and prevent the brick stack from falling during the brick moving process.
- the lifting device 212 may be, but is not limited to, a driving element such as a cylinder or a linear module.
- the driving device 220 has a driving end 221; the transfer mechanism further includes a plurality of transmission components, which are in transmission connection with the driving end 221, and are used to drive the brick clamping assembly 210 to move under the driving action of the driving end 221.
- the present application uses the driving ends 221 of the two driving device 220 bodies as both the active transmission connection end and the driven transmission connection end to save manufacturing costs.
- each of the driving devices 220 has a driving end 221 on opposite sides; a plurality of groups of transmission components are correspondingly distributed on opposite sides of the driving device 220 to reduce the shear force on each driving end 221 when driving the transmission component to move, thereby increasing the service life of the driving end 221.
- the driving device 220 includes a dual-axis output reducer, which is connected to the servo motor to increase the output torque.
- the driving end 221 is a protruding portion on both sides of the dual-axis output reducer. Output shaft.
- each group of the transmission components includes two flexible transmission members 330; each of the driving ends 221 is actively connected to the two flexible transmission members 330 of one group of the transmission components, and is passively connected to the two flexible transmission members 330 of another group of the transmission components, so that when one group of the transmission components is running, the other group of the transmission components can operate normally alone, that is, the driving ends 221 of the two driving devices 220 respectively drive the movements of the two groups of transmission components without affecting each other.
- multiple groups of the transmission components can also be arranged at intervals on the same side of the driving device, so that the driving device only needs one driving end.
- the transmission assembly also includes two driving wheels 310 and two driven wheels 320; each of the driving ends 221 is drivingly connected to one of the flexible transmission components 330 through the driving wheel 310 to drive the flexible transmission component 330 to move; each of the driving ends 221 is drivenly connected to another flexible transmission component 330 through the driven wheel 320, so that when one group of transmission assemblies drives the correspondingly connected driving wheels and driven wheels to operate, the driven wheels do not affect the operation of the other group of transmission assemblies, and the other group of transmission assemblies can operate normally alone, that is, the driving ends 221 of the two driving devices 220 respectively drive the movements of the two groups of transmission assemblies without affecting each other.
- a bearing 321 is connected between the driven wheel 320 and the driving end 221 , so that when one of the rotating shafts drives one of the driven wheels 320 to rotate, the other rotating shaft does not rotate with the rotation of one of the driven wheels 320 due to the separation of the bearing 321 .
- the flexible transmission member 330 includes a belt or a chain.
- the present invention selects a belt or a chain for transmission according to actual needs.
- the flexible transmission member 330 is a belt
- the driving wheel 310 and the driven wheel 320 are both synchronous wheels
- the driving wheel 310 and the driven wheel 320 are both gears.
- the present invention drives the The two brick clamping assemblies 210 increase the force bearing area of the belt/chain and the brick clamping assemblies 210, so as to drive the brick clamping assemblies 210 to move more easily; at the same time, the force on the rotating shaft can be evenly distributed, thereby reducing the shear force on the rotating shaft.
- the brick moving mechanism further includes a sliding component, which includes: a guide rail 410, which is arranged on the brick moving line frame 100 and extends along the length direction of the brick moving line frame 100; at least two sliders 420, which are slidably connected to the guide rail 410, and the two sliders 420 are respectively connected to the two brick clamping assemblies 210.
- the number of the guide rails 410 is two, and the bottom surfaces of the two sides of the support plates 211 of the two brick clamping assemblies 210 are connected with two sliders 420, so that the two sides of the brick clamping assemblies 210 are evenly stressed and more stable and reliable when moving.
- the present invention also provides a tile packaging line, comprising a positioning station, an angle wrapping machine, a paper folding machine and any of the above-mentioned brick moving mechanisms, wherein the positioning station, the angle wrapping machine and the paper folding machine are sequentially arranged below the brick moving line frame 100.
- the position parameters include the positions of the two brick clamping assemblies 210 before and after clamping bricks and before and after placing bricks at the positioning station, the angle wrapping machine, and the paper folding machine.
- the speed parameters include speed parameters when clamping bricks and placing bricks and speed parameters when transporting brick stacks.
- the position parameters and moving speed parameters are combined and output into independent operation modes, so that packaging line employees can select the corresponding operation mode for production and packaging according to the type of tiles.
- the positioning station adopts a centering positioning structure, which is used to position the brick stack for the first time before transporting the brick stack, so as to facilitate the first clamping.
- the centering positioning structure, the angle wrapping machine, and the paper folding machine are all devices and equipment in the prior art, and the present invention will not elaborate on this.
- the present invention also provides a brick moving method, which is applied to the brick moving mechanism and the tile packaging line as described above, and the brick moving method comprises the following steps:
- Step S1 according to the type of tiles, set the corresponding clamping distance and the position of the two clamping assemblies 210 before clamping the tiles, and the position to be moved before and after placing the brick stack; the two driving devices 220 drive the two driving devices 2210 separately.
- the corresponding brick clamping assembly 210 moves to the position directly above the positioning station;
- Step S2 The two lifting devices 212 drive the two clamping plates 213 to descend; the two driving devices 220 drive the corresponding brick clamping assemblies 210 to move to the corresponding brick clamping positions respectively to clamp the brick stack;
- Step S3 The two lifting devices 212 synchronously drive the brick stack to rise; the two driving devices 220 individually drive the corresponding brick clamping assemblies 210 to move at the same speed to move the brick stack to the corner wrapping station or just above the packaging station of the tile packaging line (i.e., the position before the brick stack is placed);
- Step S4 The two lifting devices 212 drive the two clamps 213 to descend synchronously; the two driving devices 220 individually drive the corresponding brick clamping assemblies 210 away from the brick stack until they reach a corresponding position (i.e. the position after the brick stack is placed) to place the brick stack on the corner wrapping station or the packaging station.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
一种移砖机构及移砖方法，包括移砖线架(100)；两个相互独立的夹砖部件，两个所述夹砖部件之间形成有夹砖工位，两个所述夹砖部件可移动地设置在所述移砖线架上(100)，以调节所述夹砖工位的夹砖距离和改变所述夹砖工位的位置。本发明通过控制两个相互独立的夹砖部件之间的距离，来调节夹砖工位的夹砖距离，从而实现对移送瓷砖规格的调节，无需人工调节夹砖距离，且调节范围广，适用瓷砖种类多；在夹紧瓷砖后，两个所述夹砖部件同步沿同一方向运动，从而带动砖垛移动至其它位置，实现砖垛的搬运。
Description
本发明涉及瓷砖包装设备的技术领域，特别涉及一种移砖机构及移砖方法。
瓷砖在建筑或者装饰行业中被广泛应用，且随着房地产行业的发展，瓷砖的需求量也是逐渐增加。瓷砖在加工完成后，需要对其进行包装，以避免运输和储存过程中瓷砖发生破碎或划伤。
如图1所示，现有一种砖垛移动机构，其包括龙门架1、行走车2、砖垛夹具3和驱动部件4，行走车2上安装有升降气缸，砖垛夹具3与升降气缸连接，驱动部件4驱动行走车2以及行走车2上的砖垛夹具3沿龙门架1长度方向往复移动，其中，砖垛夹具采用左右对称的气缸驱动夹板进行夹砖工作，从而实现将砖垛移动至包角工位和折纸工位的自动化工作。但是，该方案采用一个驱动部件4驱动行走车2和砖垛夹具3移动在龙门架1上移动，负担功率高；并且该砖垛夹具3采用左右对称的气缸驱动夹板进行夹砖工作只能适用于限定的几种瓷砖，适用的瓷砖规格种类较少，若后续增加其它不同种类的瓷砖生产包装，还需要人工针对某种瓷砖规格来调节气缸和夹板的安装位置，甚至需要更换其它行程的气缸，从而调节两夹板之间的间隔距离，费时费力。
发明内容
本发明的主要目的是提供一种移砖机构及移砖方法，旨在有效解决现有砖垛夹具适用的瓷砖规格种类较少的问题。
为了达到上述目的，本发明的技术方案有：
本发明提供一种移砖机构，包括：移砖线架；两个相互独立的夹砖部件，两个所述夹砖部件之间形成有夹砖工位，两个所述夹砖部件可移动地设置在所述移砖线架上，以调节所述夹砖工位的夹砖距离和改变所述夹砖工位的位置。
与现有技术相比，本发明通过控制两个相互独立的夹砖部件之间的距离，来调节夹砖工位的夹砖距离，从而实现对瓷砖规格的调节，无需人工调节夹砖距离，且调节范围广，适用瓷砖种类多；在夹紧瓷砖后，两个所述夹砖部件同步沿同一方向运动，从而带动砖垛移动至其它位置，实现砖垛的搬运。
在一种优选实施例中，所述夹砖部件包括：夹砖组件，其可移动地设置在所述移砖线架上；驱动装置，其设置在所述移砖线架上且驱动所述夹砖组件沿所述移砖线架的长度方向作往复直线运动。
在一种优选实施例中，所述夹砖组件包括：支撑板，其与所述移砖线架滑动连接；升降装置，其与所述支撑板固定连接；夹板，其与所述升降装置驱动连接；所述夹板底端具有承托部；所述夹板在所述升降装置的驱动作用下沿竖直方向作往复直线运动。
在一种优选实施例中，所述驱动装置具有驱动端；所述移转机构还包括多组传动组件，多组所述传动组件与所述驱动端传动连接，用于在所述驱动端的驱动作用下带动所述夹砖组件运动。
在一种优选实施例中，每个所述驱动装置的相对两侧均具有驱动端；多组所述传动组件对应分布在所述驱动装置的相对两侧。
在一种优选实施例中，每组所述传动组件包括两条柔性传动构件；每个所
述驱动端与其中一组所述传动组件的两条所述柔性传动构件主动传动连接，且与另外一组所述传动组件的两条所述柔性传动构件从动传动连接。
在一种优选实施例中，所述传动组件还包括两个主动轮和两个从动轮；每个所述驱动端通过所述主动轮与其中一条所述柔性传动构件驱动连接，以驱动所述柔性传动构件移动；每个所述驱动端通过所述从动轮与另外一条所述柔性传动构件从动连接。
在一种优选实施例中，所述从动轮与所述驱动端之间连接有轴承。
在一种优选实施例中，所述移砖机构还包括滑动部件，所述滑动部件包括：导轨，其设置在所述移砖线架上且沿所述移砖线架的长度方向延伸设置；至少两个滑块，其与所述导轨滑动连接，两个所述滑块分别与两个所述夹砖组件连接。
本发明还提供一种移砖方法，其应用于如上所述的移砖机构，该移砖方法包括如下步骤：
步骤S1：两个驱动装置单独驱动与其对应的夹砖组件移动至砖垛的正上方，且将夹砖工位调节成对应瓷砖规格的夹砖距离；
步骤S2：两个升降装置驱动两个夹板下降；两个驱动装置单独驱动与其对应的夹砖组件分别移动到对应的夹砖位置，将砖垛夹紧；
步骤S3：两个升降装置同步带动砖垛上升；两个驱动装置单独驱动与其对应的夹砖组件以相同的速度移动，以将砖垛移动到瓷砖包装线的包角工位或包装工位的正上方；
步骤S4:两个升降装置驱动两个夹板同步下降；两个驱动装置单独驱动与其对应的夹砖组件远离砖垛，以将砖垛放置在包角工位或包装工位上。
为了更好地理解和实施，下图结合附图详细说明本发明。
此处所说明的附图用来提供对本发明的进一步理解，构成本申请的一部分，本发明的示意性实施例及其说明用于解释本发明，并不构成对本发明的不当限定。在附图中：
图1是现有砖垛移动机构的结构示意图；
图2是本发明移砖机构的侧视示意图；
图3是本发明移砖机构的俯视示意图。
附图标记说明：
100—移砖线架、210—夹砖组件、211—支撑板、212—升降装置、213—夹
板、214—承托部、220—驱动装置、221—驱动端、310—主动轮、320—从动轮、321—轴承、330—柔性传动构件、410—导轨、420—滑块。
100—移砖线架、210—夹砖组件、211—支撑板、212—升降装置、213—夹
板、214—承托部、220—驱动装置、221—驱动端、310—主动轮、320—从动轮、321—轴承、330—柔性传动构件、410—导轨、420—滑块。
为了更好地阐述本发明，下面参照附图对本发明作进一步的详细描述。
应当明确，所描述的实施例仅仅是本申请实施例一部分实施例，而不是全部的实施例。基于本申请实施例中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本申请实施例保护的范围。
在本申请实施例使用的术语是仅仅出于描述特定实施例的目的，而非旨在限制本申请实施例。在本申请实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式，除非上下文清楚地表示其他含义。还应当理解，本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。
下面的描述涉及附图时，除非另有表示，不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反，它们仅是如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。在本申请的描述中，需要理解的是，术语“第一”、“第二”、“第三”等仅用于区别类似的对象，而不必用于描述特定的顺序或先后次序，也不能理解为指示或暗示相对重要性。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本申请中的具体含义。
此外，在本申请的描述中，除非另有说明，“多个”是指两个或两个以上。“和/或”，描述关联对象的关联关系，表示可以存在三种关系，例如，A和/或B，可以表示：单独存在A，同时存在A和B，单独存在B这三种情况。字符“/”一般表示前后关联对象是一种“或”的关系。
具体来说，结合图1至图3所示，本发明提供一种移砖机构，包括：移砖线架100；两个相互独立的夹砖部件，两个所述夹砖部件之间形成有夹砖工位，两个所述夹砖部件可移动地设置在所述移砖线架100上，以调节所述夹砖工位的夹砖距离和改变所述夹砖工位的位置。
与现有技术相比，本发明通过控制两个相互独立的夹砖部件之间的距离，来调节夹砖工位的夹砖距离，从而实现对瓷砖规格的调节，无需人工调节夹砖距离，且调节范围广，适用瓷砖种类多；在夹紧瓷砖后，两个所述夹砖部件同步沿同一方向运动，从而带动砖垛移动至其它位置，实现砖垛的搬运。
在本实施例中，所述夹砖部件包括：夹砖组件210，其可移动地设置在所述移砖线架100上；驱动装置220，其设置在所述移砖线架100上且驱动所述夹砖组件210沿所述移砖线架100的长度方向作往复直线运动。两个夹砖组件210配合构成的移砖夹具相较于现有的砖垛夹具，重量大大减轻，减少生产成本的
同时，还可以降低驱动装置220的功率。
进一步地，所述驱动装置220包括伺服电机，以精准控制夹砖组件210的移动位置。
进一步地，所述夹砖组件210包括：支撑板211，其与所述移砖线架100滑动连接；升降装置212，其与所述支撑板211固定连接；夹板213，其与所述升降装置212驱动连接；所述夹板213底端具有承托部214；所述夹板213在所述升降装置212的驱动作用下沿竖直方向作往复直线运动。在本发明中，在夹砖前，所述升降装置212驱动所述夹板213下移至对应的夹砖高度，然后两个夹板213分别在驱动装置220的驱动作用下相互靠近移动，直至移动到对应的夹紧位置，将砖垛夹紧。所述夹板213底端具有承托部214，以对砖垛进行承托，如此可以减少夹板213的夹紧作用力且能够避免砖垛在移砖过程中掉落。
进一步地，所述升降装置212可以但不限于气缸、线性模组等驱动元件。
进一步地，所述驱动装置220具有驱动端221；所述移转机构还包括多组传动组件，多组所述传动组件与所述驱动端221传动连接，用于在所述驱动端221的驱动作用下带动所述夹砖组件210运动。本申请通过采用两个驱动装置220本体的驱动端221同时作为主动传动连接端和从动传动连接端，以节省制造成本。
优选地，每个所述驱动装置220的相对两侧均具有驱动端221；多组所述传动组件对应分布在所述驱动装置220的相对两侧，以减少每个驱动端221驱动传动组件移动时所受到的剪切力，提高驱动端221的使用寿命。所述传动组件的数量为两组。
需要说明的是，所述驱动装置220包括双轴输出减速器，其与所述伺服电机传动连接，以增大输出扭矩，所述驱动端221为双轴输出减速器两侧凸出的
输出轴。
进一步地，每组所述传动组件包括两条柔性传动构件330；每个所述驱动端221与其中一组所述传动组件的两条所述柔性传动构件330主动传动连接，且与另外一组所述传动组件的两条所述柔性传动构件330从动传动连接，以使其中一组传动组件运行时，另一组传动组件能够正常单独运行，即两个所述驱动装置220的驱动端221分别带动两组传动组件的运动互不影响。
需要说明的是，除将所述传动组件设置在所述驱动装置的相对两侧外，多组所述传动组件还可以间隔设置在所述驱动装置的同一侧，如此所述驱动装置只需一个驱动端即可。
进一步地，所述传动组件还包括两个主动轮310和两个从动轮320；每个所述驱动端221通过所述主动轮310与其中一条所述柔性传动构件330驱动连接，以驱动所述柔性传动构件330移动；每个所述驱动端221通过所述从动轮320与另外一条所述柔性传动构件330从动连接，以使其中一组传动组件带动一起对应连接的主动轮和从动轮运行时，从动轮不影响另一组传动组件的运行，另一组传动组件能够单独正常运行，即两个所述驱动装置220的驱动端221分别带动两组传动组件的运动互不影响。
进一步地，所述从动轮320与所述驱动端221之间连接有轴承321，以使其中一个转轴带动其中一个从动轮320转动时，其中另一个所述转轴在所述轴承321的分离下不随其中一个从动轮320的转动而发生转动。
进一步地，所述柔性传动构件330包括皮带或链条。本发明根据实际需求选用皮带或链条进行传动，当所述柔性传动构件330为皮带时，所述主动轮310和所述从动轮320均为同步轮；当所述柔性传动构件330为链条时，所述主动轮310和所述从动轮320均为齿轮。本发明通过双皮带或双链条分别带动所述
两个夹砖组件210，增加皮带/链条与夹砖组件210的受力面积，以更易带动夹砖组件210移动；同时能够使所述转轴受力均匀，减少转轴所受到的剪切力。
在本实施例中，所述移砖机构还包括滑动部件，所述滑动部件包括：导轨410，其设置在所述移砖线架100上且沿所述移砖线架100的长度方向延伸设置；至少两个滑块420，其与所述导轨410滑动连接，两个所述滑块420分别与两个所述夹砖组件210连接。在本发明中，所述导轨410的数量为两个，两个所述夹砖组件210的支撑板211的两侧底面连接有两个滑块420，以使夹砖组件210的两侧受力均匀，移动时更为稳定可靠。
本发明还提供一种瓷砖包装线，包括定位工位、包角机、折纸机以及如上任一所述的移砖机构，所述定位工位、所述包角机以及所述折纸机依次设置在所述移砖线架100的下方。
需要说明的是，针对不同种类的瓷砖包装，工程师对两个所述夹砖组件210预先设定对应的位置参数和移动速度参数，位置参数包括两个所述夹砖组件210分别在定位工位、包角机、折纸机进行夹砖前后和放砖前后所移动的位置，速度参数包括夹砖时和放砖时的速度参数和搬运砖垛的速度参数，结合位置参数和移动速度参数输出成独立的运行模式，以供包装线员工根据瓷砖种类选择对应的运行模式进行生产包装。其中，所述定位工位采用对中定位结构，用于在搬运砖垛前第一次对砖垛进行定位，以便第一次的夹紧，所述对中定位结构、包角机、折纸机均为现有技术的装置和设备，本发明对此不进行赘述。
本发明还提供一种移砖方法，其应用于如上所述的移砖机构及瓷砖包装线，该移砖方法包括如下步骤：
步骤S1：根据瓷砖种类设定对应的夹砖距离和两个所述夹砖组件210在夹砖前的位置、放置砖垛前后所需移动的位置；两个驱动装置220单独驱动与其
对应的夹砖组件210移动至定位工位的正上方；
步骤S2：两个升降装置212驱动两个夹板213下降；两个驱动装置220单独驱动与其对应的夹砖组件210分别移动到对应的夹砖位置，将砖垛夹紧；
步骤S3：两个升降装置212同步带动砖垛上升；两个驱动装置220单独驱动与其对应的夹砖组件210以相同的速度移动，以将砖垛移动到瓷砖包装线的包角工位或包装工位的正上方(即放置砖垛前的位置)；
步骤S4:两个升降装置212驱动两个夹板213同步下降；两个驱动装置220单独驱动与其对应的夹砖组件210远离砖垛，直至到达某一对应位置(即放置砖垛后的位置)，以将砖垛放置在包角工位或包装工位上。
本发明并不局限于上述实施方式，如果对本发明的各种改动或变形不脱离本发明的精神和范围，倘若这些改动和变形属于本发明的权利要求和等同技术范围之内，则本发明也意图包含这些改动和变形。
Claims (10)
- 一种移砖机构，其特征在于，包括：移砖线架；两个相互独立的夹砖部件，两个所述夹砖部件之间形成有夹砖工位，两个所述夹砖部件可移动地设置在所述移砖线架上，以调节所述夹砖工位的夹砖距离和改变所述夹砖工位的位置。
- 根据权利要求1所述的移砖机构，其特征在于，所述夹砖部件包括：夹砖组件，其可移动地设置在所述移砖线架上；驱动装置，其设置在所述移砖线架上且驱动所述夹砖组件沿所述移砖线架的长度方向作往复直线运动。
- 根据权利要求2所述的移砖机构，其特征在于，所述夹砖组件包括：支撑板，其与所述移砖线架滑动连接；升降装置，其与所述支撑板固定连接；夹板，其与所述升降装置驱动连接；所述夹板底端具有承托部；所述夹板在所述升降装置的驱动作用下沿竖直方向作往复直线运动。
- 根据权利要求2所述的移砖机构，其特征在于：所述驱动装置具有驱动端；所述移转机构还包括多组传动组件，多组所述传动组件与所述驱动端传动连接，用于在所述驱动端的驱动作用下带动所述夹砖组件运动。
- 根据权利要求4所述的移砖机构，其特征在于：每个所述驱动装置的相对两侧均具有驱动端；多组所述传动组件对应分布在所述驱动装置的相对两侧。
- 根据权利要求4或5所述的移砖机构，其特征在于：每组所述传动组件包括两条柔性传动构件；每个所述驱动端与其中一组所述传动组件的两条所述柔性传动构件主动传动连接，且与另外一组所述传动组件的两条所述柔性传动构件从动传动连接。
- 根据权利要求6所述的移砖机构，其特征在于：所述传动组件还包括两个主动轮和两个从动轮；每个所述驱动端通过所述主动轮与其中一条所述柔性传动构件驱动连接，以驱动所述柔性传动构件移动；每个所述驱动端通过所述从动轮与另外一条所述柔性传动构件从动连接。
- 根据权利要求7所述的移砖机构，其特征在于：所述从动轮与所述驱动端之间连接有轴承。
- 根据权利要求1所述的移砖机构，其特征在于，所述移砖机构还包括滑动部件，所述滑动部件包括：导轨，其设置在所述移砖线架上且沿所述移砖线架的长度方向延伸设置；至少两个滑块，其与所述导轨滑动连接，两个所述滑块分别与两个所述夹砖组件连接。
- 一种移砖方法，其应用于如权利要求1-9任一所述的移砖机构，该移砖方法包括如下步骤：步骤S1：两个驱动装置单独驱动其所对应的夹砖组件移动至砖垛的正上方，且将夹砖工位调节成对应瓷砖规格的夹砖距离；步骤S2：两个升降装置驱动两个夹板下降；两个驱动装置单独驱动其所对应的夹砖组件分别移动到对应的夹砖位置，将砖垛夹紧；步骤S3：两个升降装置同步带动砖垛上升；两个驱动装置单独驱动其所对应的夹砖组件并作同步移动，以将砖垛移动到瓷砖包装线的包角工位或包装工位的正上方；步骤S4:两个升降装置驱动两个夹板同步下降；两个驱动装置单独驱动其所对应的夹砖组件远离砖垛，以将砖垛放置在包角工位或包装工位上。
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| CN109041808A (zh) * | 2018-08-01 | 2018-12-21 | 芜湖彰鸿工程技术有限公司 | 适于大棚采摘的机器人采摘系统 |
| CN111846353A (zh) * | 2020-09-22 | 2020-10-30 | 佛山市鼎吉包装技术有限公司 | 一种便于规格切换的多规格瓷砖夹握机构 |
| CN214776827U (zh) * | 2021-01-11 | 2021-11-19 | 科达制造股份有限公司 | 一种包装机移砖设备 |
| CN116176922A (zh) * | 2023-01-09 | 2023-05-30 | 科达制造股份有限公司 | 一种移砖机构及移砖方法 |
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