WO2024143448A1 - 絶縁フィルム、銅張積層板、及びミリ波アンテナ - Google Patents

絶縁フィルム、銅張積層板、及びミリ波アンテナ Download PDF

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Publication number
WO2024143448A1
WO2024143448A1 PCT/JP2023/046867 JP2023046867W WO2024143448A1 WO 2024143448 A1 WO2024143448 A1 WO 2024143448A1 JP 2023046867 W JP2023046867 W JP 2023046867W WO 2024143448 A1 WO2024143448 A1 WO 2024143448A1
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WO
WIPO (PCT)
Prior art keywords
insulating film
methyl
butene
group
resin composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2023/046867
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
翼 稲田
裕輔 村田
佑樹 松原
悠 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuraray Co Ltd
Original Assignee
Kuraray Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuraray Co Ltd filed Critical Kuraray Co Ltd
Priority to KR1020257021326A priority Critical patent/KR20250131775A/ko
Priority to CN202380081859.7A priority patent/CN120202245A/zh
Priority to JP2024567914A priority patent/JPWO2024143448A1/ja
Publication of WO2024143448A1 publication Critical patent/WO2024143448A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/085Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • C08K5/105Esters; Ether-esters of monocarboxylic acids with phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/15Heterocyclic compounds having oxygen in the ring
    • C08K5/151Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
    • C08K5/1535Five-membered rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0807Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms
    • C08L23/0815Copolymers of ethene with unsaturated hydrocarbons only containing four or more carbon atoms with aliphatic 1-olefins containing one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/18Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
    • C08L23/20Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/36Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
    • H01Q1/38Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith formed by a conductive layer on an insulating support
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/18Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
    • C08J2323/20Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms

Definitions

  • LRRs long range radars
  • SRRs short range radars
  • a radar is usually composed of an antenna and a housing that encases the antenna.
  • materials used for the antenna and housing are required to have excellent dielectric properties that allow them to be used in the high frequency range, and polyphenylene ether, maleimide triazine resin, etc. have been used.
  • Patent Document 1 discloses a high-frequency dielectric antenna made of a resin composition containing a hydrogenated crystalline cyclic olefin ring-opening polymer having a repeating unit derived from a polycyclic norbornene monomer and a glass filler.
  • Patent Document 2 discloses a double-sided metal-clad dielectric substrate for a planar antenna, which has a dielectric substrate whose entire back surface is a ground conductor and whose front surface is provided with a metal foil for forming a circularly polarized dissipative microstrip element, and in which the dielectric layer contains a homopolymer of 3-methylbutene-1 or a copolymer of 3-methylbutene-1 and an olefin and/or polyene having 2 to 12 carbon atoms.
  • JP 2013-256596 A Japanese Patent Application Laid-Open No. 63-086320
  • Patent Document 1 describes that glass fillers and the like can withstand high temperatures in the reflow process, but further improvement in reflow heat resistance is required.
  • fluororesins such as polytetrafluoroethylene have poor moldability, low productivity, and are expensive.
  • the present invention aims to provide an insulating film that can provide a millimeter-wave antenna having a low dielectric constant and a low dielectric loss tangent, excellent formability, and excellent reflow heat resistance, a copper-clad laminate including the insulating film, and a millimeter-wave antenna including the copper-clad laminate.
  • An insulating film comprising a material containing a 3-methyl-1-butene polymer, the insulating film having a dielectric loss tangent of less than 0.00070 at 10 GHz to 300 GHz.
  • the 3-methyl-1-butene polymer is at least one selected from the group consisting of a 3-methyl-1-butene homopolymer and a copolymer of 3-methyl-1-butene with ethylene or an ⁇ -olefin, and the ⁇ -olefin has 3 to 20 carbon atoms.
  • the alkyl radical scavenger comprises at least one selected from the group consisting of an acrylphenol compound and a benzofuranone compound.
  • a copper-clad laminate comprising the insulating film according to any one of [1] to [7] above.
  • a millimeter wave antenna comprising the copper clad laminate according to [8].
  • a millimeter wave antenna comprising the insulating film according to any one of [1] to [7].
  • the present invention provides an insulating film that has a low dielectric constant and a low dielectric tangent, and is excellent in formability and reflow heat resistance, and can provide a millimeter-wave antenna that has excellent reflow heat resistance, a copper-clad laminate that includes the insulating film, and a millimeter-wave antenna that includes the copper-clad laminate.
  • the insulating film of the present embodiment contains a material containing a 3-methyl-1-butene polymer, and is characterized in that the dielectric loss tangent at 10 GHz to 300 GHz is less than 0.00070. That is, the insulating film of the present embodiment contains a 3-methyl-1-butene polymer.
  • the insulating film has a low relative dielectric constant and a low dielectric loss tangent, and is excellent in moldability and reflow heat resistance. Furthermore, since the material forming the insulating film of this embodiment has excellent heat resistance, it can be formed into any shape.
  • acrylic phenol compound represented by the general formula (I) examples include products sold under the trade names "Sumilizer (registered trademark) GS” and “Sumilizer (registered trademark) GM” manufactured by Sumitomo Chemical Co., Ltd.
  • the insulating film of the present embodiment has a relative dielectric constant at 10 GHz measured by a resonance method of 0.5 to 5.0, preferably 1.5 to 4.0, and more preferably 2.0 to 3.5. In one aspect, the insulating film of the present embodiment has a relative dielectric constant at 100 GHz measured by a frequency change method of 0.5 to 5.0, preferably 1.5 to 4.0, and more preferably 2.0 to 3.5. In one aspect, the insulating film of the present embodiment has a relative dielectric constant at 200 GHz measured by a frequency change method of 0.5 to 5.0, preferably 1.5 to 4.0, and more preferably 2.0 to 3.5.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Materials Engineering (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
PCT/JP2023/046867 2022-12-28 2023-12-27 絶縁フィルム、銅張積層板、及びミリ波アンテナ Ceased WO2024143448A1 (ja)

Priority Applications (3)

Application Number Priority Date Filing Date Title
KR1020257021326A KR20250131775A (ko) 2022-12-28 2023-12-27 절연 필름, 동장 적층판, 및 밀리미터파 안테나
CN202380081859.7A CN120202245A (zh) 2022-12-28 2023-12-27 绝缘膜、覆铜层叠板以及毫米波天线
JP2024567914A JPWO2024143448A1 (https=) 2022-12-28 2023-12-27

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2022212736 2022-12-28
JP2022-212736 2022-12-28

Publications (1)

Publication Number Publication Date
WO2024143448A1 true WO2024143448A1 (ja) 2024-07-04

Family

ID=91717821

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2023/046867 Ceased WO2024143448A1 (ja) 2022-12-28 2023-12-27 絶縁フィルム、銅張積層板、及びミリ波アンテナ

Country Status (5)

Country Link
JP (1) JPWO2024143448A1 (https=)
KR (1) KR20250131775A (https=)
CN (1) CN120202245A (https=)
TW (1) TW202436464A (https=)
WO (1) WO2024143448A1 (https=)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01315905A (ja) * 1988-06-15 1989-12-20 Mitsui Petrochem Ind Ltd 導体腐食の防止された電子・電気部品
US4963891A (en) * 1986-09-30 1990-10-16 Mitsubishi Kasei Corporation Planar antenna
JPH0361011A (ja) * 1989-07-28 1991-03-15 Mitsui Petrochem Ind Ltd 離型フィルム及びその製造方法

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5949196B2 (ja) 2012-06-13 2016-07-06 日本ゼオン株式会社 樹脂組成物及びその成形品

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4963891A (en) * 1986-09-30 1990-10-16 Mitsubishi Kasei Corporation Planar antenna
JPH01315905A (ja) * 1988-06-15 1989-12-20 Mitsui Petrochem Ind Ltd 導体腐食の防止された電子・電気部品
JPH0361011A (ja) * 1989-07-28 1991-03-15 Mitsui Petrochem Ind Ltd 離型フィルム及びその製造方法

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JPWO2024143448A1 (https=) 2024-07-04
CN120202245A (zh) 2025-06-24
KR20250131775A (ko) 2025-09-03
TW202436464A (zh) 2024-09-16

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