WO2024106176A1 - Balloon for balloon-catheter, balloon catheter equipped with same, and method for manufacturing balloon catheter - Google Patents

Balloon for balloon-catheter, balloon catheter equipped with same, and method for manufacturing balloon catheter Download PDF

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Publication number
WO2024106176A1
WO2024106176A1 PCT/JP2023/038878 JP2023038878W WO2024106176A1 WO 2024106176 A1 WO2024106176 A1 WO 2024106176A1 JP 2023038878 W JP2023038878 W JP 2023038878W WO 2024106176 A1 WO2024106176 A1 WO 2024106176A1
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WIPO (PCT)
Prior art keywords
balloon
inner layer
distal
proximal
exposed
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PCT/JP2023/038878
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French (fr)
Japanese (ja)
Inventor
真弘 小嶋
崇亘 ▲濱▼淵
良紀 中野
昌人 杖田
Original Assignee
株式会社カネカ
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Publication of WO2024106176A1 publication Critical patent/WO2024106176A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M25/00Catheters; Hollow probes
    • A61M25/10Balloon catheters

Definitions

  • the present invention relates to a balloon for a balloon catheter, a balloon catheter including the same, and a method for manufacturing a balloon catheter.
  • angioplasty which uses a balloon catheter to expand the narrowed area.
  • Angioplasty is a minimally invasive therapy that does not require open chest surgery like bypass surgery, and is widely performed.
  • ISR In-Stent-Restenosis
  • the neointima is soft and has a slippery surface, so with a typical balloon catheter, the position of the balloon can shift from the lesion when it is expanded, causing damage to the blood vessel.
  • Patent Document 1 discloses a balloon catheter that uses an amorphous polymer for the protrusions, making the rigidity of the protrusions greater than that of the balloon wall, thereby improving the efficiency of incision by the protrusions.
  • the present invention aims to provide a balloon for a balloon catheter that is less likely to damage the inner wall of a lumen when the balloon is inserted into a lumen such as a blood vessel, and that can improve the ease of insertion into the lumen and the efficiency of incising a stenotic part, as well as a balloon catheter including the same, and a method for manufacturing the balloon catheter.
  • a balloon for a balloon catheter having a longitudinal axis, a radial direction, and a circumferential direction, and having an outer layer and an inner layer made of a material having a Shore D hardness lower than that of the outer layer, the balloon having a straight tube portion, a proximal tapered portion located proximal to the straight tube portion, a proximal sleeve portion located proximal to the proximal tapered portion, a distal tapered portion located distal to the straight tube portion, and a distal sleeve portion located distal to the distal tapered portion, the balloon having a protruding portion protruding radially outward and extending in the longitudinal axis direction, and satisfying at least one of the following (1) and (2).
  • the protruding portion of the proximal sleeve portion has an exposed inner layer portion where the outer layer is not present, and when viewed from the radial outside, the exposed inner layer portion is sandwiched between the outer layer in the circumferential direction.
  • the protrusion portion of the distal sleeve portion has an exposed inner layer portion where the outer layer is not present, and when viewed from the radially outward side, the exposed inner layer portion is sandwiched between the outer layer in the circumferential direction.
  • the condition (1) is satisfied, and when, in the longitudinal axis direction, the proximal end of the proximal sleeve portion is the 0% position S P0 and the end of the proximal sleeve portion on the proximal taper portion side is the 100% position S P100 , the exposed inner layer portion of the proximal sleeve portion is arranged in at least a part of the section from position S P0 to 75% position S P75 .
  • the distal sleeve portion has a low protrusion region in which the protrusion has a height equal to or less than the height of the protrusion of the straight tube portion.
  • a balloon for a balloon catheter according to any one of [1] to [8], which satisfies at least one of the following (11) and (12):
  • the protruding portion of the proximal taper section has an exposed inner layer portion where the outer layer is not present, and when viewed from the radial outside, the exposed inner layer portion is sandwiched between the outer layer in the circumferential direction.
  • the protruding portion of the distal taper section has an inner layer exposed portion where the outer layer is not present, and when viewed from the radial outside, the inner layer exposed portion is sandwiched between the outer layer in the circumferential direction.
  • (13) The condition (11) is satisfied, and when, in the longitudinal axis direction, the end of the proximal taper portion on the proximal sleeve portion side is defined as the 0% position T P0 and the end of the proximal taper portion on the straight tube portion side is defined as the 100% position T P100 , the exposed inner layer portion of the proximal taper portion is located in at least a part of the section from position T P0 to 75% position T P75 .
  • the condition (12) is satisfied, and when, in the longitudinal axis direction, the end of the distal taper portion on the distal sleeve portion side is defined as a 0% position T D0 and the end of the distal taper portion on the straight tube portion side is defined as a 100% position T D100 , the exposed inner layer portion of the distal taper portion is located in at least a part of the section from position T D0 to 75% position T D75 .
  • the balloon for a balloon catheter according to [10] which satisfies at least one of the following (15) and (16): (15) The above (13) is satisfied, and the inner layer exposed portion of the proximal taper portion is disposed in a section including the position T P0 .
  • the present invention also provides the following: [14] A balloon catheter comprising the balloon for a balloon catheter according to any one of [1] to [13] above.
  • the present invention further provides a method for producing the balloon catheter according to the present invention.
  • a method for producing a balloon catheter as described in [14] above comprising the steps of: preparing a parison having a longitudinal axis, a radial direction, and a circumferential direction, and an inner lumen extending in the longitudinal axis direction; stretching the parison to produce a balloon having the proximal sleeve portion, the proximal tapered portion, the straight tube portion, the distal tapered portion, and the distal sleeve portion, and having the protruding portion; and cutting off an apex side of the protruding portion of the proximal sleeve portion and/or the distal sleeve portion along the longitudinal axis direction to form the exposed inner lumen, wherein the parison has an outer layer and an inner layer made of a material having a Shore D hardness lower than that of the outer layer, and has a protruding region including the protru
  • the above-mentioned balloon for balloon catheter, balloon catheter including the same, and method for manufacturing a balloon catheter can provide a balloon for balloon catheter, which is less likely to damage the inner wall of a lumen when the balloon is inserted into a lumen such as a blood vessel, and which can improve the ease of insertion into the lumen and the efficiency of incising the stenosis, as well as a balloon catheter including the same, and a method for manufacturing a balloon catheter. This makes it possible to efficiently incise the stenosis while improving the safety of treatments and procedures using the balloon catheter.
  • FIG. 1 illustrates a side view of a balloon catheter according to one embodiment of the present invention.
  • 2 shows a cross-sectional view of the balloon catheter shown in FIG. 1 along line II-II.
  • 3 shows a cross-sectional view of the balloon catheter shown in FIG. 1 taken along line III-III.
  • 4 shows an enlarged view of a portion P of FIG. 3.
  • 5 shows a view of FIG. 4 seen from the radial outside.
  • FIG. 2 is a plan view of the balloon of the balloon catheter shown in FIG. 1 as viewed from the protruding portion side. 2 illustrates a longitudinal cross-sectional view of the distal end of the balloon catheter shown in FIG. 1 .
  • FIG. 7 illustrates a plan view showing a modified example of FIG. 6 .
  • FIG. 13A shows a longitudinal cross-sectional view of the distal end of a balloon catheter according to another embodiment of the present invention.
  • FIG. FIG. 2 illustrates a perspective view of a parison prior to stretching according to one embodiment of the present invention.
  • 11 illustrates a cross-sectional view of the parison shown in FIG. 10 taken along the line XI-XI.
  • 11 shows a cross-sectional view perpendicular to the longitudinal axis direction of a parison mold used to manufacture the parison shown in FIG. 10.
  • 12 illustrates a modified example of the cross-sectional view taken along the line XI-XI of FIG.
  • FIG. 14 shows a cross-sectional view perpendicular to the longitudinal axis direction of a parison mold used to manufacture the parison shown in FIG. 13.
  • 1 is a cross-sectional view of a longitudinal axis of a mold according to one embodiment of the present invention.
  • 16 is a cross-sectional view of the mold shown in FIG. 15 taken along the line XVI-XVI.
  • 17 shows a cross-sectional view of the mold shown in FIG. 15 along the line XVII-XVII.
  • 18 illustrates a modified example of the cross-sectional view taken along the line XVII-XVII of FIG. 17.
  • a balloon for balloon catheter is a balloon for balloon catheter having a longitudinal axial direction, a radial direction, and a circumferential direction, an outer layer, and an inner layer made of a material having a lower Shore D hardness than the outer layer, the balloon having a straight tube portion, a proximal tapered portion located proximal to the straight tube portion, a proximal sleeve portion located proximal to the proximal tapered portion, a distal tapered portion located distal to the straight tube portion, and a distal sleeve portion located distal to the distal tapered portion, the balloon having a protruding portion protruding radially outward and extending in the longitudinal axial direction, and satisfying at least one of the following (1) and (2).
  • the protruding portion of the proximal sleeve portion has an exposed inner layer portion where no outer layer is present, and when viewed from the radially outward side, the exposed inner layer portion is sandwiched between the outer layers in the circumferential direction.
  • the protruding portion of the distal sleeve portion has an exposed inner layer portion where no outer layer is present, and when viewed from the radially outward side, the exposed inner layer portion is sandwiched between the outer layers in the circumferential direction.
  • the dilation of the stenosis using a balloon catheter is performed by inserting a balloon provided at the distal end of the balloon catheter into the blood vessel lumen, delivering it to the stenosis, and then expanding the balloon, causing the protrusions provided on the radially outward side of the balloon to bite into the stenosis and cut the stenosis.
  • the protrusions provided at both ends in the longitudinal direction of the balloon come into contact with the blood vessel lumen, which may damage the blood vessel lumen wall.
  • the proximal sleeve portion and/or the distal sleeve portion have an inner layer exposed portion made of a material with a low Shore D hardness, so that damage to the blood vessel lumen wall can be prevented.
  • the surface of the protrusions other than the inner layer exposed portion is formed of an outer layer with a high Shore D hardness, so that the insertion of the blood vessel lumen and the efficiency of cutting the stenosis can be improved. This makes it possible to efficiently cut the stenosis while improving the safety of treatment and procedures using a balloon catheter.
  • the balloon when the balloon is inserted into the stenosis or removed from the body, the balloon is deflated by discharging fluid from the inner cavity, and the wing-shaped portion of the balloon is wrapped around the shaft to reduce the outer diameter of the balloon.
  • the balloon diameter is large at the expansion portion of the balloon, the protrusions provided at the expansion portion of the balloon are covered by the wing-shaped portion, but since the balloon diameter is small at both ends of the balloon and it is difficult to form wing-shaped portions, the protrusions provided at both ends of the balloon may be exposed from the wing-shaped portion.
  • a balloon for a balloon catheter according to an embodiment of the present invention, damage to the blood vessel lumen wall can be prevented because the proximal sleeve portion and/or the distal sleeve portion have an inner layer exposed portion made of a material with a low Shore D hardness.
  • a balloon for a balloon catheter may be simply referred to as a "balloon.”
  • Fig. 1 is a side view of a balloon catheter according to an embodiment of the present invention.
  • Fig. 2 shows a cross-sectional view of the balloon catheter shown in Fig. 1 taken along line II-II, which is a cross-sectional view perpendicular to the longitudinal axis of the straight tube portion.
  • Fig. 3 shows a cross-sectional view of the balloon catheter shown in Fig. 1 taken along line III-III, which is a cross-sectional view perpendicular to the longitudinal axis of the distal sleeve portion.
  • Fig. 4 shows an enlarged view of part P in Fig.
  • FIG. 3 which is an enlarged cross-sectional view perpendicular to the longitudinal axis of a portion including the protruding portion of the distal sleeve portion.
  • Fig. 5 shows a view of the portion shown in Fig. 4 as seen from the radially outer side.
  • Fig. 6 shows a plan view of the balloon of the balloon catheter shown in Fig. 1 as seen from the protruding portion side, and
  • Fig. 7 shows a cross-sectional view of the distal end portion of the balloon catheter shown in Fig. 1 in the longitudinal direction.
  • Fig. 8 shows a plan view showing a modified example of Fig. 6, and Fig.
  • FIG. 9 shows a cross-sectional view of the distal end portion of a balloon catheter according to another embodiment of the present invention in the longitudinal direction. Note that the hatching in Figures 5, 6, and 8 does not represent a cross section, but instead shows the exposed inner layer portion 20A for ease of understanding.
  • the balloon 2 is used in the balloon catheter 1.
  • the balloon 2 is connected to the distal end of the shaft 30, and the balloon 2 can be expanded by introducing fluid through the inner cavity of the shaft 30, and can be deflated by discharging the fluid.
  • the fluid can be introduced or discharged using an indeflator (balloon pressurizer).
  • the fluid may be a pressurized fluid pressurized by a pump or the like.
  • the balloon catheter 1 will be described in detail in the section "2. Balloon Catheter.”
  • the balloon 2 has a longitudinal axis direction x1, a radial direction y1 connecting the centroid of the outer edge of the balloon 2 to a point on the outer edge in a cross section perpendicular to the longitudinal axis direction x1, and a circumferential direction z1 along the outer edge of the balloon 2 in a cross section perpendicular to the longitudinal axis direction x1.
  • the direction toward the user's hand in the longitudinal axis direction x1 is referred to as the proximal side
  • the side opposite the proximal side i.e., the direction toward the subject of treatment
  • the members and parts other than the balloon 2 each have a longitudinal axis direction, a radial direction, and a circumferential direction, which may or may not be the same as the longitudinal axis direction x1, radial direction y1, and circumferential direction z1 of the balloon 2.
  • this specification describes all members and parts as having the same longitudinal axis direction, radial direction, and circumferential direction as the longitudinal axis direction x1, radial direction y1, and circumferential direction z1 of the balloon 2.
  • the balloon 2 has a protrusion 28 that protrudes outward in the radial direction y1 and extends in the longitudinal axis direction x1.
  • the protrusion 28 is a portion that is formed to be thicker than the thickness of the portion of the balloon 2 where the protrusion 28 is not provided.
  • the protrusion 28 can be said to be a portion that protrudes outward in the radial direction y1 from the outer surface of the balloon body 20, which has the thickness of the portion of the balloon 2 where the protrusion 28 is not provided.
  • the thickness of the protruding portion 28 of the balloon 2 is, for example, preferably 1.2 times or more, more preferably 1.5 times or more, even more preferably 1.8 times or more, 2.0 times or more, or 2.5 times or more, the thickness of the portion of the balloon 2 where the protruding portion 28 is not provided.
  • the balloon body 20 defines the basic shape of the balloon 2, and the protrusions 28 are preferably provided on the outer surface of the balloon body 20 in any pattern, such as lines, dots, a mesh, or a spiral.
  • the protrusions 28 provide the balloon 2 with a scoring function, making it possible to expand the balloon 2 by creating cracks in calcified stenotic areas during angioplasty.
  • the protrusions 28 can also contribute to improving the strength of the balloon 2 and preventing overexpansion when pressurized.
  • multiple protrusions 28 may be provided in the circumferential direction z1, or only one protrusion may be provided.
  • the number of protrusions 28 in the circumferential direction z1 may be 1 or more, 2 or more, 3 or more, 4 or more, 6 or more, and may be 20 or less, 15 or less, or 10 or less.
  • the multiple protrusions 28 are provided in the circumferential direction z1, it is preferable that the multiple protrusions 28 are spaced apart in the circumferential direction z1, and it is more preferable that the multiple protrusions 28 are arranged at equal intervals in the circumferential direction z1.
  • the separation distance is preferably longer than the maximum circumferential length of the protrusions 28.
  • the cross-sectional shape of the protrusion 28 in a cross section perpendicular to the longitudinal axis direction x1 may be any shape, such as a triangle, a rectangle, a polygon, a semicircle, a part of a circle, an approximate circle, a sector, a wedge, a convex shape, a spindle shape, or a combination thereof.
  • triangles, rectangles, and polygons include shapes with clearly defined corners and straight sides, as well as so-called rounded polygons with rounded corners and shapes with at least some of the sides curved.
  • the cross-sectional shape of the protrusion 28 may be an irregular shape with irregularities, chips, etc.
  • the protrusion 28 other than the portion where the inner layer exposed portion 20A described below is provided may have an apex 28t, which is the outer end in the radial direction y1. If the protrusion 28 has an apex 28t, the cutting efficiency by the protrusion 28 can be improved.
  • the protrusions 28 are formed in a line or dot shape, it is preferable that the protrusions 28 are arranged so as to extend along the longitudinal axis direction x1. Alternatively, the protrusions 28 may be arranged so as to extend in a spiral shape around the longitudinal axis.
  • the balloon 2 may have an inner protrusion that protrudes inward in the radial direction y1.
  • the inner protrusion preferably extends in the longitudinal axis direction x1.
  • the protrusion 28 and the inner protrusion are preferably located at the same position in the longitudinal direction x1 or the circumferential direction z1 of the balloon 2, and are preferably formed integrally.
  • the protrusion 28, the balloon body 20, and the inner protrusion are formed integrally and thickly, so that the balloon 2 may have the protrusion 28 and the inner protrusion.
  • the balloon 2 has an outer layer 20b and an inner layer 20a made of a material having a lower Shore D hardness than the outer layer 20b.
  • the balloon 2 preferably has a two-layer structure consisting of the inner layer 20a and the outer layer 20b in all parts other than the inner layer exposed part 20A described in detail later.
  • the inner layer 20a and the outer layer 20b are continuously present over the entire 360° of the circumferential direction z1 at any position in the longitudinal axis direction x1 except for the part where the inner layer exposed part 20A is formed.
  • all parts other than the inner layer exposed part 20A in the longitudinal axis direction x1 include the inner layer 20a and the outer layer 20b.
  • the outer surface of the balloon 2 is formed of the outer layer 20b with a high Shore D hardness except for the inner layer exposed part 20A, so that the outer surface of the balloon 2 is less likely to be damaged and its strength can be improved.
  • the outer surface of the protrusion 28 is also formed of the outer layer 20b, which has a high Shore D hardness, which enhances the scoring function of the protrusion 28.
  • the Shore D hardness of the inner layer 20a is preferably 20 or more, 25 or more, 30 or more, 35 or more, or 40 or more, and is preferably 70 or less, 65 or less, 60 or less, or 55 or less.
  • the Shore D hardness of the outer layer 20b is preferably more than 70, 72 or more, 74 or more, or 75 or more, and is preferably 90 or less, 85 or less, or 80 or less. If the Shore D hardness of the inner layer 20a is within the above range, it can contribute to improving the flexibility of the balloon 2. If the Shore D hardness of the outer layer 20b is within the above range, it can contribute to improving the strength of the balloon 2 and the scoring function of the protrusion 28.
  • the Shore D hardness can be measured, for example, using a Type D durometer based on the description of JIS K6253-2:2012.
  • the Shore D hardness of each of the inner layer 20a and the outer layer 20b may be the Shore D hardness of the material before it is molded into the balloon 2.
  • the material of the outer layer 20b is preferably a polyamide resin such as nylon 11 or nylon 12; a polyester resin such as polyethylene terephthalate or polybutylene terephthalate; or a polyurethane resin.
  • the material of the inner layer 20a is preferably a thermoplastic elastomer, which has a low Shore D hardness.
  • a polyamide elastomer such as a polyether block amide copolymer is preferably used.
  • the balloon 2 has a proximal end and a distal end in the longitudinal axis direction x1, and has a straight tube section 23, a proximal taper section 22 located proximal to the straight tube section 23, a proximal sleeve section 21 located proximal to the proximal taper section 22, a distal taper section 24 located distal to the straight tube section 23, and a distal sleeve section 25 located distal to the distal taper section 24.
  • the straight tube section 23 is preferably substantially cylindrical with approximately the same diameter in the longitudinal axis direction x1, but may have different diameters in the longitudinal axis direction x1.
  • the proximal taper section 22 and the distal taper section 24 are preferably formed into a substantially conical or truncated conical shape with a reduced diameter as they move away from the straight tube section 23.
  • the straight tube section 23 has the maximum diameter, so that when the balloon 2 is expanded at a lesion such as a stenosis, the straight tube section 23 can be in sufficient contact with the lesion, making it easier to perform treatment such as expansion of the lesion.
  • proximal taper section 22 and the distal taper section 24 are reduced in diameter, when the balloon 2 is deflated, the outer diameter of the proximal and distal ends of the balloon 2 is reduced, thereby reducing the step between the shaft 30 and the balloon 2, making it easier to insert the balloon 2 into the body cavity.
  • proximal tapered section 22, the straight tube section 23, and the distal tapered section 24 are sections that expand when fluid is introduced into the balloon 2, it is preferable that the proximal sleeve section 21 and the distal sleeve section 25 do not expand. This allows for a configuration in which at least a portion of the proximal sleeve section 21 is fixed to the distal end of the shaft 30, and at least a portion of the distal sleeve section 25 is fixed to the inner shaft 60 described below.
  • the balloon 2 preferably has protrusions 28 in each of the regions of the proximal sleeve section 21, the proximal tapered section 22, the straight tube section 23, the distal tapered section 24, and the distal sleeve section 25.
  • the protrusions 28 provided in the straight tube section 23 can contribute to improving the scoring function
  • the protrusions 28 provided in other sections than the straight tube section 23 can contribute to improving the strength of the balloon 2 and preventing overexpansion when pressurized.
  • the balloon 2 satisfies at least one of the following (1) and (2).
  • the protrusion 28 of the proximal sleeve portion 21 has an inner layer exposed portion 28A where the outer layer 20b is not present, and when viewed from the outside in the radial direction y1, the inner layer exposed portion 28A is sandwiched between the outer layer 20b in the circumferential direction z1.
  • the protrusion 28 of the distal sleeve portion 25 has an inner layer exposed portion 28A where the outer layer 20b is not present, and when viewed from the outside in the radial direction y1, the inner layer exposed portion 28A is sandwiched between the outer layer 20b in the circumferential direction z1.
  • the protrusion 28 provided with the inner layer exposed portion 20A has a portion where the outer layer 20b is not present and the inner layer 20a forms the surface of the protrusion 28.
  • the inner layer exposed portion 20A is sandwiched between the outer layers 20b in the circumferential direction z1. This allows the inner layer 20a to be present at the outer end in the radial direction y1 of the protrusion 28 provided with the inner layer exposed portion 20A.
  • the exposed inner layer portion 20A arranged on the proximal sleeve portion 21 and/or the distal sleeve portion 25 may be arranged continuously in the entire longitudinal axis direction x1, may be arranged in a part of the longitudinal axis direction x1, or multiple exposed inner layer portions 20A may be arranged discontinuously in the longitudinal axis direction x1.
  • 3 to 5 show the exposed inner layer portion 28A of the distal sleeve portion 25, but the exposed inner layer portion 28A may be provided on both the proximal sleeve portion 21 and the distal sleeve portion 25, or on either the proximal sleeve portion 21 or the distal sleeve portion 25.
  • the proximal sleeve portion 21 and the distal sleeve portion 25 form the leading portion.
  • the protrusions 28 provided on the proximal sleeve portion 21 and the distal sleeve portion 25 may come into contact with the blood vessel lumen and damage the blood vessel lumen wall, but the balloon 2 has the exposed inner layer portion 20A with a low Shore D hardness on the proximal sleeve portion 21 and/or the distal sleeve portion 25, and therefore damage to the blood vessel lumen wall can be prevented.
  • the surface of the protrusion 28 other than the inner layer exposed portion 20A and the surface of the balloon 2 in the portion where the protrusion 28 is not provided are formed of the outer layer 20b with a high Shore D hardness, so that the insertion property of the balloon 2 in the blood vessel lumen and the efficiency of cutting the stenosis part can be improved, and the strength of the balloon 2 can be improved and overexpansion can be suppressed.
  • the protrusion 28 when the protrusion 28 is viewed from the outside in the radial direction y1, the inner layer exposed portion 20A is sandwiched between the outer layer 20b, so that even in the proximal sleeve portion 21 and/or the distal sleeve portion 25 where the inner layer exposed portion 20A is provided and the inner layer 20a with a low Shore D hardness is exposed, the protrusion 28 can ensure the rigidity in the longitudinal axis direction x1, which can contribute to improving the insertion property of the balloon 2.
  • the fluid when the balloon 2 is inserted into the stenotic area or removed from the body, the fluid is discharged from the inner cavity of the balloon 2 to cause it to shrink, and the wing-shaped portion of the balloon 2 is wrapped around the shaft 30 to reduce the outer diameter of the balloon 2.
  • the sleeve portion is a portion that does not expand, it is difficult for the wing-shaped portion to form, and therefore the protrusion 28 provided on the sleeve portion may be exposed and not covered by the wing-shaped portion. Even in such a case, damage to the blood vessel lumen wall can be prevented because the balloon 2 has an inner layer exposed portion 20A on the sleeve portion.
  • the exposed inner layer portion 20A can be formed by cutting the apex 28t side of the protrusion 28 along the longitudinal axis direction x1 as shown in FIG. 2.
  • the method for forming the exposed inner layer portion 20A will be described in detail in the section "3. Method for manufacturing a balloon catheter.”
  • the balloon 2 when the inner layer exposed portion 20A is not formed, the balloon 2 includes the inner layer 20a and the outer layer 20b throughout.
  • the balloon 2 preferably has a two-layer structure consisting of the inner layer 20a and the outer layer 20b, and the outer surface of the balloon 2 is preferably formed by the outer layer 20b.
  • the inner layer 20a can be continuously present over the entire 360° of the circumferential direction z1 in a vertical cross section taken at any position in the longitudinal axis direction x1. Therefore, the flexibility of the balloon 2 can be improved by the inner layer 20a, which has a lower Shore D hardness than the outer layer 20b.
  • the outer layer 20b between the inner layer exposed portions 20A in the circumferential direction z1 (parts other than the inner layer exposed portion 20A when there is one inner layer exposed portion 20A in the circumferential direction z1) is continuous in the circumferential direction z1.
  • the balloon 2 can be formed with a two-layer structure by integrally molding the protruding portion 28 and the balloon body portion 20, and it is possible to prevent the protruding portion 28 from falling off the balloon body portion 20.
  • the inner layer 20a and the outer layer 20b in the portion of the balloon 2 where the inner protrusion is not provided and the portion where the inner protrusion is provided are continuous in the circumferential direction z1. This allows the inner protrusion and the balloon main body 20 to be integrally formed, and prevents the inner protrusion from falling off the balloon main body 20.
  • the protruding portion 28 of the straight pipe section 23 does not have an exposed inner layer portion 20A where the outer layer 20b is not present. Since the protruding portion 28 of the straight pipe section 23 is the portion that contributes most to the incision of the narrowed portion, by not having the exposed inner layer portion 20A, the surface of the protruding portion 28 of the straight pipe section 23 can be formed of the outer layer 20b with a high Shore D hardness, thereby improving the efficiency of incising the narrowed portion.
  • the balloon 2 satisfies at least one of the following (3) and (4).
  • (3) The above (1) is satisfied, and when, in the longitudinal axis direction x1, the proximal end of the proximal sleeve portion 21 is the 0% position S P0 and the end of the proximal sleeve portion 21 on the proximal taper portion 22 side is the 100% position S P100 , the exposed inner layer portion 20A of the proximal sleeve portion 21 is arranged in at least a part of the section from position S P0 to 75% position S P75 .
  • FIG. 6 shows an embodiment in which both the proximal sleeve portion 21 and the distal sleeve portion 25 satisfy the above (3) and (4), but it is sufficient for the balloon 2 to satisfy at least one of the above (3) and (4).
  • the inner layer 20a with a low Shore D hardness can be exposed at the protrusion 28 at the leading portion when the balloon 2 advances or retreats within the blood vessel lumen, making it easier to prevent damage to the blood vessel lumen wall.
  • the exposed inner layer portion 20A arranged on the proximal sleeve portion 21 and/or the distal sleeve portion 25 may be arranged continuously in the entire longitudinal axis direction x1 in the above section, may be arranged in a part of the longitudinal axis direction x1, or multiple exposed inner layer portions 20A may be arranged discontinuously in the longitudinal axis direction x1.
  • the exposed inner layer portion 20A of the proximal sleeve portion 21 is disposed in at least a portion of the section from the position S P0 to the 50% position. It is also more preferable that the exposed inner layer portion 20A of the distal sleeve portion 25 is disposed in at least a portion of the section from the position S D0 to the 50% position.
  • the balloon 2 satisfies at least one of the following (5) and (6).
  • (5) The above condition (3) is satisfied, and the exposed inner layer portion 20A of the proximal sleeve portion 21 is disposed in a section including the position S P0 .
  • (6) The above (4) is satisfied, and the exposed inner layer portion 20A of the distal sleeve portion 25 is disposed in a section including the position S- D0 .
  • FIG. 6 shows an embodiment in which both the proximal sleeve portion 21 and the distal sleeve portion 25 satisfy the above (5) and (6), but it is sufficient for the balloon 2 to satisfy at least one of the above (5) and (6).
  • the exposed inner layer portion 20A being disposed in a section including position S P0 of the proximal sleeve portion 21 means that the exposed inner layer portion 20A is disposed at the proximal end (position S P0 ) of the proximal sleeve portion 21.
  • the exposed inner layer portion 20A being disposed in a section including position S D0 of the distal sleeve portion 25 means that the exposed inner layer portion 20A is disposed at the distal end (position S D0 ) of the distal sleeve portion 25. This makes it easier to prevent damage to the blood vessel lumen wall because the inner layer 20a with low Shore D hardness is exposed at the protruding portion 28, which is the foremost portion when the balloon 2 advances or retreats in the blood vessel lumen.
  • the length La of the exposed inner layer portion 20A in the circumferential direction z1 is longer than the length Lb of each of the outer layers 20b on both sides of the exposed inner layer portion 20A in the circumferential direction z1.
  • the length La in the circumferential direction z1 of the exposed inner layer portion 20A may be shorter than the length Lb in the circumferential direction z1 of each of the outer layers 20b on both sides of the exposed inner layer portion 20A.
  • the rigidity can be improved, and the insertability in the longitudinal axis direction x1 can be further improved.
  • the balloon 2 satisfies at least one of the following (7) and (8).
  • (7) The above (1) is satisfied, and the proximal sleeve portion 21 has a low protrusion region 28L in which the protrusion 28 has a height equal to or less than the height of the protrusion 28 of the straight pipe portion 23.
  • (8) The above (2) is satisfied, and the distal sleeve portion 25 has a low protrusion region 28L in which the protrusion 28 has a height equal to or less than the height of the protrusion 28 of the straight pipe portion 23.
  • the height of the protrusion 28 can be defined as the distance from the line segment connecting the base ends of both sides of the protrusion 28 to the outer end of the protrusion 28 in the vertical direction in a cross section perpendicular to the longitudinal axis direction x1.
  • FIG. 7 shows an embodiment in which both the proximal sleeve portion 21 and the distal sleeve portion 25 satisfy the above (7) and (8), but it is sufficient for the balloon 2 to satisfy at least one of the above (7) and (8).
  • the protruding portion 28 of the proximal sleeve portion and/or the distal sleeve portion 25, which is the leading portion when the balloon 2 advances or retreats through the blood vessel lumen, has a low protruding portion region 28L that has a height lower than the height of the protruding portion 28 of the straight tube portion 23, which makes it easier to improve the insertability of the balloon 2.
  • the low protrusion region 28L may be provided continuously in the longitudinal axis direction x1 in the proximal sleeve portion 21 and/or the distal sleeve portion 25, or may be provided discontinuously.
  • the balloon 2 satisfies at least one of the following (9) and (10).
  • FIG. 7 shows an embodiment in which both the proximal sleeve portion 21 and the distal sleeve portion 25 satisfy the above (9) and (10), but it is sufficient for the balloon 2 to satisfy at least one of the above (9) and (10).
  • the protrusion 28 of the proximal sleeve portion and/or the distal sleeve portion 25, which is the leading portion when the balloon 2 advances or retreats through the blood vessel lumen, can be made low in height and soft, making it easier to improve the insertion ability of the balloon 2 while also improving the effect of preventing damage to the blood vessel lumen wall.
  • the balloon 2 satisfies at least one of the following (11) and (12).
  • the protrusion 28 of the proximal taper section 22 has an inner layer exposed portion 20A where the outer layer 20b is not present, and when viewed from the outside in the radial direction y1, the inner layer exposed portion 20A is sandwiched between the outer layer 20b in the circumferential direction z1.
  • the protrusion 28 of the distal taper portion 24 has an inner layer exposed portion 20A where no outer layer 20b is present, and when viewed from the outside in the radial direction y1, the inner layer exposed portion 20A is sandwiched between the outer layer 20b in the circumferential direction z1.
  • the protrusion 28 provided with the inner layer exposed portion 20A has a portion where the outer layer 20b is not present and the inner layer 20a forms the surface of the protrusion 28.
  • the inner layer exposed portion 20A is sandwiched between the outer layers 20b in the circumferential direction z1. This allows the inner layer 20a to be present at the outer end in the radial direction y1 of the tapered protrusion 28 provided with the inner layer exposed portion 20A.
  • the inner layer exposed portion 20A arranged in the tapered portion may be arranged continuously in the entire longitudinal axis direction x1, may be arranged in a part of the longitudinal axis direction x1, or multiple inner layer exposed portions 20A may be arranged discontinuously in the longitudinal axis direction x1.
  • the inner layer exposed portion 20A is provided on both the proximal taper portion 22 and the distal taper portion 24, but the inner layer exposed portion 20A may be provided on both the proximal taper portion 22 and the distal taper portion 24, or on either the proximal taper portion 22 or the distal taper portion 24.
  • the tapered portion has a smaller diameter than the straight tube portion 23 when the balloon 2 is inserted into the stenosis portion or removed from the body, fluid is discharged from the inner cavity of the balloon 2 to contract the balloon 2 and the wing-shaped portion of the balloon 2 is wrapped around the shaft 2.
  • the wing-shaped portion formed is short, and the protruding portion 28 may be exposed from the wing-shaped portion.
  • the protruding portion 28 of the tapered portion since the protruding portion 28 of the tapered portion has the inner layer exposed portion 20A, it is easier to prevent damage to the blood vessel lumen wall.
  • the protruding portion 28 of the tapered portion when the protruding portion 28 of the tapered portion is viewed from the outside in the radial direction y1, the exposed inner layer portion 20A is sandwiched between the outer layer 20b, so that the protruding portion 28 can ensure rigidity in the longitudinal axis direction x1 even in the portion where the exposed inner layer portion 20A is formed, improving the insertability of the balloon 2.
  • the configuration of the protrusion 28, including the exposed inner layer portion 20A in the tapered portion, can be understood by replacing the “sleeve portion” in the description of the sleeve portion above with “tapered portion.”
  • the exposed inner layer portion 20A may be formed in the tapered portion continuously from the sleeve portion, or the exposed inner layer portion 20A of the sleeve portion and the exposed inner layer portion 20A of the tapered portion may be formed discontinuously.
  • the exposed inner layer portion 20A may be formed in the distal tapered portion 24, and in an embodiment where the exposed inner layer portion 20A is formed in the distal sleeve portion 25 and the exposed inner layer portion 20A is not formed in the proximal sleeve portion 21 (an embodiment that satisfies only (2) above), the exposed inner layer portion 20A may be formed in the proximal tapered portion 22.
  • the length in the circumferential direction z1 of the exposed inner layer portion 20A (inner layer 20a) in a cross section perpendicular to the longitudinal axis direction x1 may be constant or may vary depending on the position in the longitudinal axis direction x1.
  • the length in the circumferential direction z1 of the exposed inner layer portion 20A (inner layer 20a) can be constant along the longitudinal axis direction x1.
  • FIG. 6 the length in the circumferential direction z1 of the exposed inner layer portion 20A (inner layer 20a) in a cross section perpendicular to the longitudinal axis direction x1 may be constant or may vary depending on the position in the longitudinal axis direction x1.
  • the length in the circumferential direction z1 of the exposed inner layer portion 20A (inner layer 20a) can be constant along the longitudinal axis direction x1.
  • the length in the circumferential direction z1 of the exposed inner layer portion 20A may vary along the longitudinal axis direction x1, and for example, the length in the circumferential direction z1 of the exposed inner layer portion 20A (inner layer 20a) may gradually decrease from the end of the balloon 2 to the side closer to the straight tube portion 23.
  • the balloon 2 satisfies at least one of the following (13) and (14).
  • (13) The above (11) is satisfied, and in the longitudinal axis direction x1, when the end of the proximal taper portion 22 on the proximal sleeve portion 21 side is defined as the 0% position T P0 and the end of the proximal taper portion 22 on the straight tube portion 23 side is defined as the 100% position T P100 , the exposed inner layer portion 20A of the proximal taper portion 22 is arranged in at least a part of the section from position T P0 to 75% position T P75 .
  • FIG. 8 shows an embodiment in which both the proximal taper portion 22 and the distal taper portion 24 satisfy the above (13) and (14), but it is sufficient for the balloon 2 to satisfy at least one of the above (13) and (14).
  • proximal section from position T P0 to position T P75 of proximal taper section 22 and/or the section from position T D0 to position T D75 of distal taper section 24 are portions that are formed with a smaller diameter than the other portions of the taper section, and are portions where protrusions 28 are more likely to be exposed from the wing-shaped portions when balloon 2 is deflated.
  • the exposed inner layer portion 20A arranged in the proximal taper portion 22 and/or the distal taper portion 24 may be arranged continuously in the entire longitudinal axis direction x1 in the above section, may be arranged in a part of the longitudinal axis direction x1, or multiple exposed inner layer portions 20A may be arranged discontinuously in the longitudinal axis direction x1.
  • the exposed inner layer portion 20A of the proximal tapered portion 22 is disposed in at least a portion of the section from the position S P0 to the 50% position. It is also more preferable that the exposed inner layer portion 20A of the distal tapered portion 24 is disposed in at least a portion of the section from the position S D0 to the 50% position.
  • the balloon 2 satisfies at least one of the following (15) and (16).
  • (15) The above (13) is satisfied, and the exposed inner layer portion 20A of the proximal taper portion 22 is disposed in a section including the position T P0 .
  • (16) The above (14) is satisfied, and the inner layer exposed portion 20A of the distal taper portion 24 is disposed in a section including the position T- D0 .
  • FIG. 8 shows an embodiment in which both the proximal taper portion 22 and the distal taper portion 24 satisfy the above (15) and (16), but it is sufficient for the balloon 2 to satisfy at least one of the above (15) and (16).
  • That the exposed inner layer portion 20A is disposed in a section including position T P0 of the proximal taper portion 22 means that the exposed inner layer portion 20A is disposed at the end (position T P0 ) of the proximal sleeve portion 21 side of the proximal taper portion 22. That the exposed inner layer portion 20A is disposed in a section including position T D0 of the distal taper portion 24 means that the exposed inner layer portion 20A is disposed at the end (position T D0 ) of the distal sleeve portion 25 side of the distal taper portion 22.
  • the inner layer 20a which has a low Shore D hardness, to be exposed in the portion of the taper portion where the protruding portion 28 is most likely to be exposed from the wing-shaped portion, making it easier to improve the effect of preventing damage to the blood vessel lumen wall.
  • the balloon 2 satisfies at least one of the following (17) and (18).
  • (17) The above (11) is satisfied, and the proximal taper section 22 has a low protrusion region 28L in which the protrusion 28 has a height equal to or less than the height of the protrusion 28 of the straight pipe section 23.
  • (18) The above (12) is satisfied, and the distal tapered section 24 has a low protrusion region 28L in which the protrusion 28 has a height equal to or less than the height of the protrusion 28 of the straight pipe section 23.
  • FIG. 9 shows an embodiment in which both the proximal taper portion 22 and the distal taper portion 24 satisfy the above (17) and (18), but it is sufficient for the balloon 2 to satisfy at least one of the above (17) and (18).
  • the protruding portion 28 of the tapered portion which is the next leading portion after the sleeve portion and has a larger outer diameter than the sleeve portion, has a low protruding portion region 28L that has a height lower than the height of the protruding portion 28 of the straight tube portion 23, making it easier to improve the insertability of the balloon 2.
  • the low protrusion region 28L may be provided continuously in the longitudinal axis direction x1 in the proximal taper section 22 and/or the distal taper section 24, or may be provided discontinuously.
  • the balloon 2 satisfies at least one of the following (19) and (20).
  • (19) The above (17) is satisfied, and the inner layer exposed portion 20A is arranged in the low protrusion region 28L of the proximal taper portion 22.
  • (20) The above (18) is satisfied, and the inner layer exposed portion 20A is arranged in the low protrusion region 28L of the distal taper portion 24.
  • FIG. 9 shows an embodiment in which both the proximal taper portion 22 and the distal taper portion 24 satisfy the above (19) and (20), but it is sufficient for the balloon 2 to satisfy at least one of the above (19) and (20).
  • the protrusion 28 of the taper portion which is the next leading portion after the sleeve portion and has a larger outer diameter than the sleeve portion, can be made low in height and soft, making it easier to improve the insertion ability of the balloon 2 while also improving the effect of preventing damage to the blood vessel lumen wall.
  • the balloon catheter 1 according to the embodiment of the present invention includes the above-mentioned balloon for balloon catheter 2. As described in the above section "1. Balloon for balloon catheter", the balloon 2 is connected to the distal end of the shaft 30 as shown in FIG.
  • the balloon catheter 1 shows a so-called rapid exchange type balloon catheter 1 having a guidewire port 50 on the way from the distal side to the proximal side of the shaft 30, and an inner shaft 60 that functions as a guidewire insertion passage from the guidewire port 50 to the distal side of the shaft 30.
  • the balloon catheter 1 preferably has a distal shaft 31 and a proximal shaft 32, and the distal shaft 31 and the proximal shaft 32 may be separate members, and the proximal end of the distal shaft 31 may be connected to the distal end of the proximal shaft 32 to form the shaft 30 that extends from the balloon 2 to the proximal end of the balloon catheter 1.
  • one shaft 30 may extend from the balloon 2 to the proximal end of the balloon catheter 1, and the distal shaft 31 and the proximal shaft 32 may be further composed of multiple tube members.
  • the shaft 30 has a fluid flow path and a guidewire insertion path inside.
  • the shaft 30 can be configured to have a fluid flow path and a guidewire insertion path inside by configuring the inner shaft 60 disposed inside the shaft 30 to function as a guidewire insertion path, and the space between the shaft 30 and the inner shaft 60 to function as a fluid flow path.
  • the inner shaft 60 extends from the distal end of the shaft 30 and penetrates the balloon 2, the distal side of the balloon 2 is connected to the inner shaft 60, and the proximal side of the balloon 2 is connected to the shaft 30.
  • the shaft 30 is preferably made of a resin, a metal, or a combination of a resin and a metal.
  • a resin as the material for the shaft, it becomes easier to impart flexibility and elasticity to the shaft 30.
  • a metal as the material for the shaft 30, the deliverability of the balloon catheter 1 can be improved.
  • resins that make up the shaft 30 include polyamide resins, polyester resins, polyurethane resins, polyolefin resins, fluorine resins, vinyl chloride resins, silicone resins, natural rubber, synthetic rubber, etc. These may be used alone or in combination of two or more.
  • Examples of metals that make up the shaft 30 include stainless steel such as SUS304 and SUS316, platinum, nickel, cobalt, chromium, titanium, tungsten, gold, Ni-Ti alloys, Co-Cr alloys, or combinations thereof.
  • the shaft 30 is made up of a distal shaft 31 and a proximal shaft 32 that are separate members, the distal shaft 31 may be made of a resin, and the proximal shaft 32 may be made of a metal, for example.
  • the shaft 30 may also have a laminated structure made of different materials or the same materials.
  • the balloon 2 and the shaft 30 can be joined by bonding with an adhesive, welding, or by attaching a ring-shaped member to the overlapping portion of the end of the balloon 2 and the shaft 30 and crimping the end. Of these, it is preferable that the balloon 2 and the shaft 30 are joined by welding. By welding the balloon 2 and the shaft 30 together, the bond between the balloon 2 and the shaft 30 is less likely to come apart even if the balloon 2 is repeatedly expanded or contracted, and the strength of the bond can be improved.
  • a tip member 70 is provided at the distal end of the balloon catheter 1.
  • the tip member 70 may be provided at the distal end of the balloon catheter 1 by being connected to the distal end of the balloon 2 as a separate member from the inner shaft 60, or the inner shaft 60 that extends distally beyond the distal end of the balloon 2 may function as the tip member 70.
  • an X-ray opaque marker 80 may be placed at the portion where the balloon 2 is located in the longitudinal axis direction x1 so that the position of the balloon 2 can be confirmed by X-ray fluoroscopy.
  • the X-ray opaque marker 80 is preferably placed at positions corresponding to both ends of the straight tube section 23 of the balloon 2, and may be placed at a position corresponding to the center of the straight tube section 23 in the longitudinal axis direction x1.
  • a hub 5 may be provided on the proximal side of the shaft 30, and the hub 5 is preferably provided with a fluid injection section 6 that is connected to a flow path for fluid to be supplied to the inside of the balloon 2.
  • the shaft 30 and the hub 5 can be joined by, for example, bonding with an adhesive, welding, etc. Among these, it is preferable that the shaft 30 and the hub 5 are joined by adhesion. By bonding the shaft 30 and the hub 5 together, the bond strength between the shaft 30 and the hub 5 can be increased and the durability of the balloon catheter 1 can be improved when the shaft 30 and the hub 5 are made of different materials, for example, when the shaft 30 is made of a highly flexible material and the hub 5 is made of a highly rigid material.
  • the present invention can also be applied to so-called over-the-wire type balloon catheters that have a guidewire passage from the distal side to the proximal side of the shaft.
  • over-the-wire type it is preferable that the inflation lumen and guidewire lumen extend to a hub located on the proximal side, and that the proximal opening of each lumen is provided in a bifurcated hub.
  • the outer wall of the distal shaft 31 and/or the proximal shaft 32 is appropriately coated, and it is more preferable that both the distal shaft 31 and the proximal shaft 32 are coated.
  • the outer wall of the outer shaft is appropriately coated.
  • the coating can be a hydrophilic coating or a hydrophobic coating depending on the purpose, and can be applied by immersing the shaft 30 in a hydrophilic coating agent or a hydrophobic coating agent, applying a hydrophilic coating agent or a hydrophobic coating agent to the outer wall of the shaft 30, or covering the outer wall of the shaft 30 with a hydrophilic coating agent or a hydrophobic coating agent.
  • the coating agent may contain a drug or an additive.
  • Hydrophilic coating agents include hydrophilic polymers such as polyvinyl alcohol, polyethylene glycol, polyacrylamide, polyvinylpyrrolidone, methyl vinyl ether maleic anhydride copolymer, or hydrophilic coating agents made from any combination thereof.
  • Hydrophobic coating agents include polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), perfluoroalkoxyalkane (PFA), silicone oil, hydrophobic urethane resin, carbon coat, diamond coat, diamond-like carbon (DLC) coat, ceramic coat, and substances with low surface free energy terminated with alkyl groups or perfluoroalkyl groups.
  • PTFE polytetrafluoroethylene
  • FEP fluorinated ethylene propylene
  • PFA perfluoroalkoxyalkane
  • silicone oil silicone oil
  • hydrophobic urethane resin carbon coat
  • diamond coat diamond coat
  • DLC diamond-like carbon
  • ceramic coat and substances with low surface free energy terminated with alkyl groups or perfluoroalkyl groups.
  • a method for manufacturing a balloon catheter according to an embodiment of the present invention is a method for manufacturing the balloon catheter, comprising the steps of: preparing a parison having a radial direction, a circumferential direction, and a longitudinal direction, and an inner lumen extending in the longitudinal direction; stretching the parison to manufacture a balloon having a proximal sleeve portion, a proximal tapered portion, a straight tube portion, a distal tapered portion, and a distal sleeve portion, and having a protruding portion; and cutting the top side of the protruding portion of the proximal sleeve portion and/or the distal sleeve portion along the longitudinal direction to form an exposed inner layer portion, wherein the parison has an outer layer and an inner layer made of a material having a Shore D hardness lower than that of the outer layer, and has a protruding region including the protruding portion protruding radially outward and extending in the
  • the parison has an outer layer and an inner layer made of a material having a lower Shore D hardness than the outer layer, and has a protruding region and a non-protruding region, and in a cross section perpendicular to the longitudinal axis, the inner layer has a thin portion in the non-protruding region and a thick portion in the protruding region.
  • the top side of the protruding region of the part corresponding to the proximal sleeve portion and/or the distal sleeve portion of the parison is cut along the longitudinal axis, or the top side of the protruding portion of the proximal sleeve portion and/or the distal sleeve portion after molding into a balloon is cut along the longitudinal axis, thereby forming an exposed inner layer portion in the proximal sleeve portion and/or the distal sleeve portion, and a "2.
  • Balloon catheter can be produced that includes a "1. Balloon for balloon catheter” in which the exposed inner layer portion is sandwiched between the outer layers in the circumferential direction when viewed from the outside in the radial direction.
  • Figure 10 shows a perspective view of a parison before stretching according to an embodiment of the present invention.
  • Figure 11 shows a XI-XI cross-sectional view (without a middle thickness portion) of the parison shown in Figure 10
  • Figure 12 shows a cross-sectional view perpendicular to the longitudinal axis of a parison mold used to manufacture the parison shown in Figure 11.
  • Figure 13 shows a modified example of the XI-XI cross-sectional view (with a middle thickness portion)
  • Figure 14 shows a cross-sectional view perpendicular to the longitudinal axis of a parison mold used to manufacture the parison shown in Figure 13.
  • Figure 15 shows a cross-sectional view in the longitudinal axis direction of a mold used to stretch a parison in a manufacturing method according to an embodiment of the present invention.
  • Figure 16 shows a XVI-XVI cross-sectional view of the mold shown in Figure 15, i.e., a cross-sectional view of the straight tube portion of the mold
  • Figure 17 shows a XVII-XVII cross-sectional view of the mold shown in Figure 15, i.e., a cross-sectional view of the mold sleeve portion.
  • Figure 18 shows a modified example of the XVII-XVII cross section.
  • the parison 200 is made of resin and is a tubular member having an inner cavity 205.
  • the parison 200 has a first end 201 and a second end 202, and extends in a longitudinal axis direction x2 from the first end 201 to the second end 202.
  • the parison 200 has a radial direction y2 and a circumferential direction z2, similar to the balloon 2.
  • the parison 200 has an outer layer 200b and an inner layer 200a made of a material having a lower Shore D hardness than the outer layer 200b.
  • materials constituting the inner layer 200a and the outer layer 200b and their Shore D hardness please refer to the description of the resins constituting the inner layer 20a and the outer layer 20b in the section "1. Balloon for balloon catheter" and the description of their Shore D hardness.
  • the parison 200 has a protruding region R1 including a protruding portion 208 that protrudes outward in the radial direction y2 and extends in the longitudinal direction x2, and a non-protruding region R2 other than the protruding region R1.
  • the protruding portion 208 can be molded into the protruding portion 28 of the balloon 2
  • the non-protruding region R2 can be molded into the balloon body portion 20 other than the protruding portion 28.
  • the parison 200 can be stretched by blow molding the parison 200 or by biaxially stretching it.
  • multiple protrusions 208 may be provided in the circumferential direction z2, or, although not shown, one protrusion 208 may be provided in the circumferential direction z2.
  • the multiple protrusions 208 are spaced apart in the circumferential direction z2, and it is more preferable that they are arranged at equal intervals in the circumferential direction z2.
  • the inner layer 200a has a thin portion 220 in the non-protruding region R2 and a thick portion 210 that is thicker than the thin portion 220 in the protruding region R1. Because the inner layer 200a has a thick portion 210 in the protruding region R1, the top side of the protruding portion 208 can be cut along the longitudinal axis direction x2 in the cutting process described below to form an exposed inner layer portion.
  • Such a parison 200 can be manufactured, for example, by extrusion molding a resin using a parison mold 250 as shown in Fig. 12.
  • the parison mold 250 has a first tubular member 251, a second tubular member 252, and a third tubular member 253, and it is preferable that the first tubular member 251 has a cylindrical shape so as to form the inner cavity 205 of the parison 200, the second tubular member 252 has a tubular shape with a protrusion so as to form the large thickness portion 210 and the small thickness portion 220 of the inner layer 200a, and the third tubular member 253 has a tubular shape with a protrusion so as to form the protrusion 208.
  • the material constituting the parison mold 250 is preferably a metal, and more preferably iron, copper, aluminum, or an alloy of these.
  • an iron alloy may be stainless steel
  • an copper alloy may be brass
  • an aluminum alloy may be duralumin.
  • the parison mold 250 is preferably made of stainless steel.
  • the parison 200 may have a configuration as shown in FIG. 13. That is, in a cross section perpendicular to the longitudinal axis direction x2, the inner layer 200a may have a medium thickness portion 230 in the non-protruding region R2 that is thicker than the small thickness portion 220 and thinner than the large thickness portion 210, and the small thickness portion 220 may be located between the large thickness portion 210 and the medium thickness portion 230 in the circumferential direction z2.
  • the parison 200 as shown in FIG. 13 can be manufactured by extruding resin using a parison mold 250 as shown in FIG. 14.
  • the parison mold 250 shown in FIG. 14 preferably has a cylindrical shape with a protruding portion in the portion forming the protruding region R1 and a low protruding portion having a lower height than the protruding portion in the portion forming the non-protruding region R2 so that the second cylindrical member 252 can form the large thickness portion 210, the small thickness portion 220, and the medium thickness portion 230 of the inner layer 200a.
  • a balloon 2 having a proximal sleeve portion 21, a proximal tapered portion 22, a straight tube portion 23, a distal tapered portion 24, and a distal sleeve portion 25, and a protruding portion 28 is manufactured.
  • a mold 300 as shown in FIG. 15 can be used.
  • the mold 300 has a longitudinal axis direction x3, a radial direction y3, and a circumferential direction z3, and has an inner cavity 305 extending in the longitudinal axis direction x3 and into which the parison 200 is inserted. It is preferable that a portion of the parison 200 in the longitudinal axis direction x2 is placed in the inner cavity 305 of the mold 300.
  • the mold 300 preferably has, in the longitudinal axis direction x3, a mold straight pipe section 300C that forms the straight pipe section of the balloon 2, two mold taper sections 300T arranged on both sides of the mold straight pipe section 300C that form the tapered section of the balloon 2, and two mold sleeve sections 300S arranged on the side farther from the mold straight pipe section 300C than the mold taper sections 300T that form the sleeve section of the balloon 2.
  • the mold straight pipe section 300C forms the straight pipe section 23 of the balloon 2
  • the mold taper sections 300T form the proximal side taper section 22 and the distal side taper section 24
  • the mold sleeve sections 300S form the proximal side sleeve section 21 and the distal side sleeve section 25.
  • the mold 300 may be made of one member or may be made of multiple members. As shown in FIG. 15, multiple mold members may be connected to each other in the longitudinal axis direction x3. For example, the mold straight tube section 300C, the mold taper section 300T, and the mold sleeve section 300S may each be different mold members, and these may be connected to each other in the longitudinal axis direction x3.
  • the mold 300 may also be separable in the radial direction y. This makes it easier to insert the parison 200 into the inner cavity 305 of the mold 300. As shown in FIG. 15, each mold member may be joined by engaging adjacent mold members with each other, or, although not shown, adjacent mold members may be attached with magnets and joined by the attractive force of the magnets.
  • the inner cavity 305 of the mold 300 is preferably formed of a groove portion 310 recessed outward in the radial direction y3 and extending in the longitudinal axis direction x3, and a cylindrical wall portion 320 other than the groove portion 310.
  • a plurality of groove portions 310 may be provided in the circumferential direction z3, or, although not shown, one groove portion 310 may be provided in the circumferential direction z3.
  • the groove portions 310 are preferably spaced apart in the circumferential direction z3, and more preferably arranged at equal intervals in the circumferential direction z3.
  • the groove 310 is preferably provided in the mold straight pipe section 300C, and may be provided in the mold taper section 300T or mold sleeve section 300S.
  • a protrusion 28 can be formed in the straight pipe section 23 of the balloon 2, and the efficiency of cutting the narrowed part by the balloon 2 can be improved.
  • the depth of the groove 310 provided in the mold taper section 300T or mold sleeve section 300S may be shallower than or equal to the depth of the groove 310 provided in the mold straight pipe section 300C, and can be appropriately selected depending on the order of performing the cutting process described below.
  • the material constituting the mold 300 is preferably a metal, and more preferably iron, copper, aluminum, or an alloy of these.
  • an iron alloy may be stainless steel
  • an copper alloy may be brass
  • an aluminum alloy may be duralumin.
  • the parison mold 300 is preferably made of stainless steel.
  • the top side of the protruding portion 28 of the proximal sleeve portion 21 and/or the distal sleeve portion 25 is cut along the longitudinal axis direction x1 to form the exposed inner layer portion 20A.
  • the cutting step may be performed after the parison 200 is stretched to form the balloon 2. At this time, only the outer layer 20b of the protruding portion 28 may be cut, or a part of the inner layer 20a may be cut together with the outer layer 20b of the protruding portion 28.
  • the top side of the protruding portion 208 of the parison 200 corresponding to the proximal sleeve portion 21 and/or the distal sleeve portion 25 may be cut along the longitudinal axis direction x2, and the parison 200 in this state may be stretched to form a balloon 2 in which the top side of the protruding portion 28 of the proximal sleeve portion 21 and/or the distal sleeve portion 25 has been cut off.
  • only the outer layer 200b of the protruding portion 208 may be removed, or a part of the inner layer 200a may be removed together with the outer layer 200b of the protruding portion 208.
  • proximal sleeve portion 21 and/or the distal sleeve portion 25 to have an inner layer exposed portion 20A where the outer layer 20b is not present, and the balloon 2 can be manufactured so that the inner layer exposed portion 20A is sandwiched between the outer layers 20b in the circumferential direction z1 when viewed from the outside in the radial direction y1.
  • the height of the protruding portion 28 of the proximal sleeve portion 21 and/or the distal sleeve portion 25 can be reduced by the cutting process, so that the depth of the groove portion 310 in the mold sleeve portion 300S of the mold 300 when molding the balloon 2 may be equal to the depth of the groove portion of the mold straight tube portion 300C, as shown in FIG. 17.
  • the portion of the protrusion 208 whose height has been reduced by the cutting process is formed in the proximal sleeve portion 21 and/or the distal sleeve portion 25, so that, as shown in FIG. 18, the depth of the groove portion 310 in the mold sleeve portion 300S of the mold 300 when molding the balloon 2 may be shallower than the depth of the groove portion in the mold straight tube portion 300C.
  • the manufacturing method according to an embodiment of the present invention may further include a step of cutting the top side of the protruding portion 28 of the proximal taper portion 22 and/or the distal taper portion 24 along the longitudinal axis direction x1 to form the exposed inner layer portion 20A.
  • this cutting step of the taper portion may be performed after the parison 200 is stretched and formed into the balloon 2, or may be performed at the parison 200 stage.
  • the height of the protruding portion 28 of the proximal tapered portion 22 and/or the distal tapered portion 24 can be reduced by the cutting process, so the depth of the groove portion 310 in the mold taper portion 300T of the mold 300 when molding the balloon 2 may be equal to the depth of the groove portion in the mold straight tube portion 300C.
  • the portion of the protrusion 208 whose height has been reduced by the cutting process is formed in the proximal tapered portion 22 and/or the distal tapered portion 24, so the depth of the groove portion 310 in the mold taper portion 300T of the mold 300 when molding the balloon 2 may be shallower than the depth of the groove portion in the mold straight tube portion 300C.
  • Balloon catheter 2 Balloon for balloon catheter 5: Hub 6: Fluid injection section 20: Balloon body section 20A: Inner layer exposed section 20a: Inner layer 20b: Outer layer 21: Proximal sleeve section 22: Proximal taper section 23: Straight tube section 24: Distal taper section 25: Distal sleeve section 28: Protruding section 28L: Low protruding section region 28t: Apex section 30: Shaft 31: Distal shaft 32: Proximal shaft 50: Guidewire port 60: Inner shaft 70: Tip member 80: Marker 200: Parison 200a: Inner layer of parison 200b: outer layer of parison 201: first end of parison 202: second end of parison 205: inner cavity of parison 208: protruding portion of parison 210: large thickness portion 220: small thickness portion 230: medium thickness portion 250: mold for parison 251: first cylindrical member 252: second cylindrical member 253: third cylindrical member 300: mold 300: mold

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Abstract

Provided is a balloon for a balloon-catheter, which is less likely to damage lumenal walls when the balloon is inserted into the lumen of a blood vessel or other vessel and achieves improvements in lumenal insertability and stenosis incision efficiency. This balloon for a balloon-catheter includes outer layers 20b and an inner layer 20a having a lower Shore D hardness than that of the outer layers 20b, and additionally includes a protruding part 28 protruding outward in the radial direction y1 and extending in the longitudinal axial direction x1. The protruding part 28 in a proximal sleeve section and/or distal sleeve section 25 has an inner layer exposing portion 20A where the outer layer 20b is not present. When viewed from the outside in the radial direction y1, the inner layer exposing portion 20A is located between the outer layers 20b in the circumferential direction z1.

Description

バルーンカテーテル用バルーン及びそれを備えるバルーンカテーテル、並びにバルーンカテーテルの製造方法Balloon for balloon catheter, balloon catheter including same, and method for manufacturing balloon catheter
 本発明は、バルーンカテーテル用バルーン及びそれを備えるバルーンカテーテル、並びにバルーンカテーテルの製造方法に関する。 The present invention relates to a balloon for a balloon catheter, a balloon catheter including the same, and a method for manufacturing a balloon catheter.
 血管内壁に石灰化等により硬化した狭窄部が形成されることにより、狭心症や心筋梗塞等の疾病が引き起こされる。これらの治療の一つとして、バルーンカテーテルを用いて狭窄部を拡張させる血管形成術がある。血管形成術は、バイパス手術のような開胸術を必要としない低侵襲療法であり、広く行われている。 Diseases such as angina and myocardial infarction can occur when narrowed areas harden due to calcification on the inner walls of blood vessels. One treatment for this is angioplasty, which uses a balloon catheter to expand the narrowed area. Angioplasty is a minimally invasive therapy that does not require open chest surgery like bypass surgery, and is widely performed.
 血管形成術において、一般的なバルーンカテーテルでは石灰化等により硬化した狭窄部を拡張させにくいことがある。また、ステントと称される留置拡張器具を狭窄部に留置することによって狭窄部を拡張する方法も用いられているが、例えば、この治療後に血管に新生内膜が過剰に増殖して再び血管の狭窄が発生してしまうISR(In-Stent-Restenosis)病変等が起こる場合もある。ISR病変では新生内膜が柔らかく、また表面が滑りやすいため、一般的なバルーンカテーテルではバルーンの拡張時にバルーンの位置が病変部からずれてしまい血管を傷つけてしまうことがある。 In angioplasty, it can be difficult to use a typical balloon catheter to expand a narrowed area that has hardened due to calcification, etc. One method used is to expand the narrowed area by placing an indwelling expansion device called a stent in the narrowed area, but this can lead to, for example, ISR (In-Stent-Restenosis) lesions, in which excessive neointima grows in the blood vessel after treatment, causing the blood vessel to narrow again. In ISR lesions, the neointima is soft and has a slippery surface, so with a typical balloon catheter, the position of the balloon can shift from the lesion when it is expanded, causing damage to the blood vessel.
 このような石灰化病変やISR病変等の病変であっても狭窄部を拡張できるバルーンカテーテルとして、狭窄部に食い込ませるための突出部やブレード、スコアリングエレメントがバルーンに設けられているバルーンカテーテルが開発されている。例えば、特許文献1には、突出部にアモルファスポリマーを用いることにより、突出部の剛性をバルーン壁よりも大きくして、突出部による切開効率を向上したバルーンカテーテルが開示されている。 Balloon catheters that have protrusions, blades, and scoring elements on the balloon to penetrate the narrowed area have been developed as balloon catheters that can expand the narrowed area even in lesions such as calcified lesions and ISR lesions. For example, Patent Document 1 discloses a balloon catheter that uses an amorphous polymer for the protrusions, making the rigidity of the protrusions greater than that of the balloon wall, thereby improving the efficiency of incision by the protrusions.
米国特許出願公開第2016/0128718号明細書US Patent Application Publication No. 2016/0128718
 しかし、上記従来のバルーンでは、収縮状態のバルーンを血管等の管腔内に挿通させて病変部まで送達したり病変部から抜去させたりする際に、バルーンの前進又は後退において先頭となる部分に設けられた突出部により血管等の管腔内壁を損傷する不具合があった。 However, with the above-mentioned conventional balloons, when the deflated balloon is inserted into the lumen of a blood vessel or the like to be delivered to the affected area or removed from the affected area, a protrusion provided at the leading part of the balloon when it is advanced or retracted can damage the inner wall of the lumen of the blood vessel or the like.
 上記の事情に鑑み本発明は、血管等の管腔内にバルーンを挿通した際に管腔内壁を損傷しにくく、また、管腔内の挿通性や狭窄部の切開効率を向上できるバルーンカテーテル用バルーン及びそれを備えるバルーンカテーテル、並びにバルーンカテーテルの製造方法を提供することを目的とする。 In consideration of the above circumstances, the present invention aims to provide a balloon for a balloon catheter that is less likely to damage the inner wall of a lumen when the balloon is inserted into a lumen such as a blood vessel, and that can improve the ease of insertion into the lumen and the efficiency of incising a stenotic part, as well as a balloon catheter including the same, and a method for manufacturing the balloon catheter.
 上記課題を解決し得た本発明の実施形態に係るバルーンカテーテル用バルーンは、以下の通りである。
 [1]長手軸方向、径方向、及び周方向を有し、外層と、前記外層よりもショアD硬度が低い材料から構成されている内層とを有しているバルーンカテーテル用バルーンであって、直管部と、前記直管部よりも近位側に位置している近位側テーパー部と、前記近位側テーパー部よりも近位側に位置している近位側スリーブ部と、前記直管部よりも遠位側に位置している遠位側テーパー部と、前記遠位側テーパー部よりも遠位側に位置している遠位側スリーブ部と、を有しており、前記径方向の外方に突出し前記長手軸方向に延在している突出部を有しており、下記(1)及び(2)の少なくとも一方を満たしているバルーンカテーテル用バルーン。
 (1)前記近位側スリーブ部の前記突出部は、前記外層が存在していない内層露出部を有しており、前記径方向の外方から見たとき前記周方向において前記内層露出部は前記外層に挟まれている。
 (2)前記遠位側スリーブ部の前記突出部は、前記外層が存在していない内層露出部を有しており、前記径方向の外方から見たとき前記周方向において前記内層露出部は前記外層に挟まれている。
 [2]前記直管部の前記突出部は、前記外層が存在していない内層露出部を有していない[1]に記載のバルーンカテーテル用バルーン。
 [3]下記(3)及び(4)の少なくとも一方を満たしている[1]又は[2]に記載のバルーンカテーテル用バルーン。
 (3)前記(1)を満たしており、前記長手軸方向において、前記近位側スリーブ部の近位端を0%の位置SP0、前記近位側スリーブ部の前記近位側テーパー部側の端を100%の位置SP100としたとき、前記近位側スリーブ部の前記内層露出部は位置SP0から75%の位置SP75までの区間の少なくとも一部に配されている。
 (4)前記(2)を満たしており、前記長手軸方向において、前記遠位側スリーブ部の遠位端を0%の位置SD0、前記遠位側スリーブ部の前記遠位側テーパー部側の端を100%の位置SD100としたとき、前記遠位側スリーブ部の前記内層露出部は位置SD0から75%の位置SD75までの区間の少なくとも一部に配されている。
 [4]下記(5)及び(6)の少なくとも一方を満たしている[3]に記載のバルーンカテーテル用バルーン。
 (5)前記(3)を満たしており、前記近位側スリーブ部の前記内層露出部は前記位置SP0を含む区間に配されている。
 (6)前記(4)を満たしており、前記遠位側スリーブ部の前記内層露出部は前記位置SD0を含む区間に配されている。
 [5]前記長手軸方向に垂直な断面において、前記内層露出部の前記周方向の長さは、前記内層露出部の両側のそれぞれの前記外層の前記周方向の長さよりも長い[1]~[4]のいずれかに記載のバルーンカテーテル用バルーン。
 [6]前記長手軸方向に垂直な断面において、前記内層露出部の前記周方向の長さは、前記内層露出部の両側のそれぞれの前記外層の前記周方向の長さよりも短い[1]~[4]のいずれかに記載のバルーンカテーテル用バルーン。
 [7]下記(7)及び(8)の少なくとも一方を満たしている[1]~[6]のいずれかに記載のバルーンカテーテル用バルーン。
 (7)前記(1)を満たしており、前記近位側スリーブ部は、前記突出部が前記直管部の前記突出部の高さ以下の高さを有する低突出部領域を有している。
 (8)前記(2)を満たしており、前記遠位側スリーブ部は、前記突出部が前記直管部の前記突出部の高さ以下の高さを有する低突出部領域を有している。
 [8]下記(9)及び(10)の少なくとも一方を満たしている[7]に記載のバルーンカテーテル用バルーン。
 (9)前記(7)を満たしており、前記内層露出部は前記近位側スリーブ部の前記低突出部領域に配されている。
 (10)前記(8)を満たしており、前記内層露出部は前記遠位側スリーブ部の前記低突出部領域に配されている。
 [9]下記(11)及び(12)の少なくとも一方を満たしている[1]~[8]のいずれかに記載のバルーンカテーテル用バルーン。
 (11)前記近位側テーパー部の前記突出部は、前記外層が存在していない内層露出部を有しており、前記径方向の外方から見たとき前記周方向において前記内層露出部は前記外層に挾まれている。
 (12)前記遠位側テーパー部の前記突出部は、前記外層が存在していない内層露出部を有しており、前記径方向の外方から見たとき前記周方向において前記内層露出部は前記外層に挟まれている。
 [10]下記(13)及び(14)の少なくとも一方を満たしている[9]に記載のバルーンカテーテル用バルーン。
 (13)前記(11)を満たしており、前記長手軸方向において、前記近位側テーパー部の近位側スリーブ部側の端を0%の位置TP0、前記近位側テーパー部の前記直管部側の端を100%の位置TP100としたとき、前記近位側テーパー部の前記内層露出部は位置TP0から75%の位置TP75までの区間の少なくとも一部に配されている。
 (14)前記(12)を満たしており、前記長手軸方向において、前記遠位側テーパー部の遠位側スリーブ部側の端を0%の位置TD0、前記遠位側テーパー部の前記直管部側の端を100%の位置TD100としたとき、前記遠位側テーパー部の前記内層露出部は位置TD0から75%の位置TD75までの区間の少なくとも一部に配されている。
 [11]下記(15)及び(16)の少なくとも一方を満たしている[10]に記載のバルーンカテーテル用バルーン。
 (15)前記(13)を満たしており、前記近位側テーパー部の前記内層露出部は前記位置TP0を含む区間に配されている。
 (16)前記(14)を満たしており、前記遠位側テーパー部の前記内層露出部は前記位置TD0を含む区間に配されている。
 [12]下記(17)及び(18)の少なくとも一方を満たしている[9]~[11]のいずれかに記載のバルーンカテーテル用バルーン。
 (17)前記(11)を満たしており、前記近位側テーパー部は、前記突出部が前記直管部の前記突出部の高さ以下の高さを有する低突出部領域を有している。
 (18)前記(12)を満たしており、前記遠位側テーパー部は、前記突出部が前記直管部の前記突出部の高さ以下の高さを有する低突出部領域を有している。
 [13]下記(19)及び(20)の少なくとも一方を満たしている[12]に記載のバルーンカテーテル用バルーン。
 (19)前記(17)を満たしており、前記内層露出部は前記近位側テーパー部の前記低突出部領域に配されている。
 (20)前記(18)を満たしており、前記内層露出部は前記遠位側テーパー部の前記低突出部領域に配されている。
A balloon for a balloon catheter according to an embodiment of the present invention that can solve the above problems is as follows.
[1] A balloon for a balloon catheter having a longitudinal axis, a radial direction, and a circumferential direction, and having an outer layer and an inner layer made of a material having a Shore D hardness lower than that of the outer layer, the balloon having a straight tube portion, a proximal tapered portion located proximal to the straight tube portion, a proximal sleeve portion located proximal to the proximal tapered portion, a distal tapered portion located distal to the straight tube portion, and a distal sleeve portion located distal to the distal tapered portion, the balloon having a protruding portion protruding radially outward and extending in the longitudinal axis direction, and satisfying at least one of the following (1) and (2).
(1) The protruding portion of the proximal sleeve portion has an exposed inner layer portion where the outer layer is not present, and when viewed from the radial outside, the exposed inner layer portion is sandwiched between the outer layer in the circumferential direction.
(2) The protrusion portion of the distal sleeve portion has an exposed inner layer portion where the outer layer is not present, and when viewed from the radially outward side, the exposed inner layer portion is sandwiched between the outer layer in the circumferential direction.
[2] The balloon for a balloon catheter according to [1], wherein the protruding portion of the straight tube portion does not have an exposed portion of the inner layer where the outer layer is not present.
[3] A balloon for a balloon catheter according to [1] or [2], which satisfies at least one of the following (3) and (4):
(3) The condition (1) is satisfied, and when, in the longitudinal axis direction, the proximal end of the proximal sleeve portion is the 0% position S P0 and the end of the proximal sleeve portion on the proximal taper portion side is the 100% position S P100 , the exposed inner layer portion of the proximal sleeve portion is arranged in at least a part of the section from position S P0 to 75% position S P75 .
(4) The condition (2) is satisfied, and when, in the longitudinal axis direction, the distal end of the distal sleeve portion is defined as the 0% position S D0 and the end of the distal sleeve portion on the distal taper portion side is defined as the 100% position S D100 , the exposed inner layer portion of the distal sleeve portion is arranged in at least a part of the section from position S D0 to 75% position S D75 .
[4] The balloon for a balloon catheter according to [3], which satisfies at least one of the following (5) and (6):
(5) The above (3) is satisfied, and the exposed portion of the inner layer of the proximal sleeve portion is disposed in a section including the position S P0 .
(6) The above (4) is satisfied, and the exposed portion of the inner layer of the distal sleeve portion is disposed in a section including the position S- D0 .
[5] A balloon for a balloon catheter according to any one of [1] to [4], wherein, in a cross section perpendicular to the longitudinal axis direction, the circumferential length of the exposed inner layer portion is longer than the circumferential length of each of the outer layers on either side of the exposed inner layer portion.
[6] A balloon for a balloon catheter described in any one of [1] to [4], wherein, in a cross section perpendicular to the longitudinal axis direction, the circumferential length of the exposed inner layer portion is shorter than the circumferential length of each of the outer layers on both sides of the exposed inner layer portion.
[7] A balloon for a balloon catheter according to any one of [1] to [6], which satisfies at least one of the following (7) and (8):
(7) The above (1) is satisfied, and the proximal sleeve portion has a low protrusion region in which the protrusion has a height equal to or less than the height of the protrusion of the straight pipe portion.
(8) The above (2) is satisfied, and the distal sleeve portion has a low protrusion region in which the protrusion has a height equal to or less than the height of the protrusion of the straight tube portion.
[8] The balloon for a balloon catheter according to [7], which satisfies at least one of the following (9) and (10):
(9) The above (7) is satisfied, and the exposed inner layer portion is disposed in the low protrusion region of the proximal sleeve portion.
(10) The above (8) is satisfied, and the exposed inner layer portion is disposed in the low protrusion region of the distal sleeve portion.
[9] A balloon for a balloon catheter according to any one of [1] to [8], which satisfies at least one of the following (11) and (12):
(11) The protruding portion of the proximal taper section has an exposed inner layer portion where the outer layer is not present, and when viewed from the radial outside, the exposed inner layer portion is sandwiched between the outer layer in the circumferential direction.
(12) The protruding portion of the distal taper section has an inner layer exposed portion where the outer layer is not present, and when viewed from the radial outside, the inner layer exposed portion is sandwiched between the outer layer in the circumferential direction.
[10] The balloon for a balloon catheter according to [9], which satisfies at least one of the following (13) and (14).
(13) The condition (11) is satisfied, and when, in the longitudinal axis direction, the end of the proximal taper portion on the proximal sleeve portion side is defined as the 0% position T P0 and the end of the proximal taper portion on the straight tube portion side is defined as the 100% position T P100 , the exposed inner layer portion of the proximal taper portion is located in at least a part of the section from position T P0 to 75% position T P75 .
(14) The condition (12) is satisfied, and when, in the longitudinal axis direction, the end of the distal taper portion on the distal sleeve portion side is defined as a 0% position T D0 and the end of the distal taper portion on the straight tube portion side is defined as a 100% position T D100 , the exposed inner layer portion of the distal taper portion is located in at least a part of the section from position T D0 to 75% position T D75 .
[11] The balloon for a balloon catheter according to [10], which satisfies at least one of the following (15) and (16):
(15) The above (13) is satisfied, and the inner layer exposed portion of the proximal taper portion is disposed in a section including the position T P0 .
(16) The above (14) is satisfied, and the exposed inner layer portion of the distal taper portion is disposed in a section including the position T- D0 .
[12] A balloon for a balloon catheter according to any one of [9] to [11], which satisfies at least one of the following (17) and (18):
(17) The above (11) is satisfied, and the proximal taper portion has a low protrusion region in which the protrusion has a height equal to or less than the height of the protrusion of the straight pipe portion.
(18) The above (12) is satisfied, and the distal tapered portion has a low protrusion region in which the protrusion has a height equal to or less than the height of the protrusion of the straight tube portion.
[13] The balloon for a balloon catheter according to [12], which satisfies at least one of the following (19) and (20):
(19) The above (17) is satisfied, and the exposed inner layer portion is disposed in the low protrusion region of the proximal taper portion.
(20) The above (18) is satisfied, and the exposed inner layer portion is disposed in the low protrusion region of the distal taper portion.
 本発明はまた、以下を提供する。
 [14]上記[1]~[13]のいずれかに記載のバルーンカテーテル用バルーンを備えるバルーンカテーテル。
The present invention also provides the following:
[14] A balloon catheter comprising the balloon for a balloon catheter according to any one of [1] to [13] above.
 本発明はさらに、[14]に記載のバルーンカテーテルの製造方法を提供する。本発明の実施形態に係る製造方法は、以下の通りである。
 [15]上記[14]に記載のバルーンカテーテルの製造方法であって、長手軸方向、径方向、及び周方向を有し、前記長手軸方向に延在する内腔を有しているパリソンを準備するステップと、前記パリソンを延伸して、前記近位側スリーブ部、前記近位側テーパー部、前記直管部、前記遠位側テーパー部、前記遠位側スリーブ部を有し、前記突出部を有するバルーンを製造するステップと、前記近位側スリーブ部及び/又は前記遠位側スリーブ部の前記突出部の頂部側を前記長手軸方向に沿って切除して前記内腔露出部を形成するステップと、を有しており、前記パリソンは、外層と、前記外層よりもショアD硬度が低い材料から構成されている内層と、を有しており、前記径方向の外方に突出し前記長手軸方向に延在している突出部を含む突出領域と、前記突出領域以外の非突出領域と、を有しており、前記長手軸方向に垂直な断面において、前記内層は、前記非突出領域において小厚部を有しており前記突出領域において前記小厚部よりも厚い厚みを有している大厚部を有しているバルーンカテーテルの製造方法。
 [16]前記近位側テーパー部及び/又は前記遠位側テーパー部の前記突出部の頂部側を前記長手軸方向に沿って切除して前記内層露出部を形成するステップをさらに有する[15]に記載のバルーンカテーテルの製造方法。
 [17]前記長手軸方向に垂直な断面において、前記内層は、前記小厚部よりも厚い厚みを有し前記大厚部よりも薄い厚みを有する中厚部を前記非突出領域において有しており、前記周方向において前記小厚部は前記大厚部と前記中厚部の間に位置している[15]又は[16]に記載のバルーンカテーテルの製造方法。
The present invention further provides a method for producing the balloon catheter according to the present invention.
[15] A method for producing a balloon catheter as described in [14] above, comprising the steps of: preparing a parison having a longitudinal axis, a radial direction, and a circumferential direction, and an inner lumen extending in the longitudinal axis direction; stretching the parison to produce a balloon having the proximal sleeve portion, the proximal tapered portion, the straight tube portion, the distal tapered portion, and the distal sleeve portion, and having the protruding portion; and cutting off an apex side of the protruding portion of the proximal sleeve portion and/or the distal sleeve portion along the longitudinal axis direction to form the exposed inner lumen, wherein the parison has an outer layer and an inner layer made of a material having a Shore D hardness lower than that of the outer layer, and has a protruding region including the protruding portion protruding radially outward and extending in the longitudinal axis direction, and a non-protruding region other than the protruding region, and in a cross section perpendicular to the longitudinal axis direction, the inner layer has a thin portion in the non-protruding region and a thick portion in the protruding region that is thicker than the thin portion.
[16] The method for manufacturing a balloon catheter described in [15], further comprising a step of cutting off the apex side of the proximal taper portion and/or the distal taper portion along the longitudinal axis direction to form the exposed inner layer portion.
[17] The method for manufacturing a balloon catheter described in [15] or [16], wherein, in a cross section perpendicular to the longitudinal axis direction, the inner layer has a medium thickness portion in the non-protruding region that is thicker than the small thickness portion and thinner than the large thickness portion, and the small thickness portion is located between the large thickness portion and the medium thickness portion in the circumferential direction.
 上記バルーンカテーテル用バルーン及びそれを備えるバルーンカテーテル、並びにバルーンカテーテルの製造方法によれば、血管等の管腔内にバルーンを挿通した際に管腔内壁を損傷しにくく、また、管腔内の挿通性や狭窄部の切開効率を向上できるバルーンカテーテル用バルーン及びそれを備えるバルーンカテーテル、並びにバルーンカテーテルの製造方法を提供することができる。これにより、バルーンカテーテルによる治療や処置の安全性を向上しつつ効率的な狭窄部の切開を行うことが可能になる。 The above-mentioned balloon for balloon catheter, balloon catheter including the same, and method for manufacturing a balloon catheter can provide a balloon for balloon catheter, which is less likely to damage the inner wall of a lumen when the balloon is inserted into a lumen such as a blood vessel, and which can improve the ease of insertion into the lumen and the efficiency of incising the stenosis, as well as a balloon catheter including the same, and a method for manufacturing a balloon catheter. This makes it possible to efficiently incise the stenosis while improving the safety of treatments and procedures using the balloon catheter.
本発明の一実施形態に係るバルーンカテーテルの側面図を表す。1 illustrates a side view of a balloon catheter according to one embodiment of the present invention. 図1に示したバルーンカテーテルのII-II断面図を表す。2 shows a cross-sectional view of the balloon catheter shown in FIG. 1 along line II-II. 図1に示したバルーンカテーテルのIII-III断面図を表す。3 shows a cross-sectional view of the balloon catheter shown in FIG. 1 taken along line III-III. 図3の部分Pの拡大図を表す。4 shows an enlarged view of a portion P of FIG. 3. 図4を径方向の外方から見た図を表す。5 shows a view of FIG. 4 seen from the radial outside. 図1に示したバルーンカテーテルのバルーンを突出部側から見た平面図を表す。FIG. 2 is a plan view of the balloon of the balloon catheter shown in FIG. 1 as viewed from the protruding portion side. 図1に示したバルーンカテーテルの遠位端部の長手軸方向の断面図を表す。2 illustrates a longitudinal cross-sectional view of the distal end of the balloon catheter shown in FIG. 1 . 図6の変形例を示す平面図を表す。FIG. 7 illustrates a plan view showing a modified example of FIG. 6 . 本発明の他の実施形態に係るバルーンカテーテルの遠位端部の長手軸方向の断面図を表す。13A shows a longitudinal cross-sectional view of the distal end of a balloon catheter according to another embodiment of the present invention. FIG. 本発明の一実施形態に係る延伸前のパリソンの斜視図を表す。FIG. 2 illustrates a perspective view of a parison prior to stretching according to one embodiment of the present invention. 図10に示したパリソンのXI-XI断面図を表す。11 illustrates a cross-sectional view of the parison shown in FIG. 10 taken along the line XI-XI. 図10に示したパリソンの製造に用いられるパリソン用金型の長手軸方向に垂直な断面図を表す。11 shows a cross-sectional view perpendicular to the longitudinal axis direction of a parison mold used to manufacture the parison shown in FIG. 10. 図11に示したXI-XI断面図の変形例を表す。12 illustrates a modified example of the cross-sectional view taken along the line XI-XI of FIG. 図13に示したパリソンの製造に用いられるパリソン用金型の長手軸方向に垂直な断面図を表す。14 shows a cross-sectional view perpendicular to the longitudinal axis direction of a parison mold used to manufacture the parison shown in FIG. 13. 本発明の一実施形態に係る金型の長手軸方向の断面図を表す。1 is a cross-sectional view of a longitudinal axis of a mold according to one embodiment of the present invention. 図15に示した金型のXVI-XVI断面図を表す。16 is a cross-sectional view of the mold shown in FIG. 15 taken along the line XVI-XVI. 図15に示した金型のXVII-XVII断面図を表す。17 shows a cross-sectional view of the mold shown in FIG. 15 along the line XVII-XVII. 図17に示したXVII-XVII断面図の変形例を表す。18 illustrates a modified example of the cross-sectional view taken along the line XVII-XVII of FIG. 17.
 以下、実施の形態に基づき本発明を説明するが、本発明はもとより下記実施の形態によって制限を受けるものではなく、前・後記の趣旨に適合し得る範囲で適当に変更を加えて実施することも勿論可能であり、それらはいずれも本発明の技術的範囲に包含される。なお、各図面において、便宜上、ハッチングや部材符号等を省略する場合もあるが、かかる場合、明細書や他の図面を参照するものとする。また、図面における種々部材の寸法は、本発明の特徴の理解に資することを優先しているため、実際の寸法とは異なる場合がある。 The present invention will be described below based on the embodiments, but the present invention is of course not limited to the embodiments below, and can of course be implemented with appropriate modifications within the scope of the intent described above and below, all of which are included in the technical scope of the present invention. In addition, hatching and component symbols may be omitted in each drawing for convenience, but in such cases, reference should be made to the specification or other drawings. Furthermore, the dimensions of various components in the drawings may differ from the actual dimensions, as priority is given to contributing to an understanding of the features of the present invention.
 1.バルーンカテーテル用バルーン
 本発明の実施形態に係るバルーンカテーテル用バルーンは、長手軸方向、径方向、及び周方向を有し、外層と、外層よりもショアD硬度が低い材料から構成されている内層とを有しているバルーンカテーテル用バルーンであって、直管部と、直管部よりも近位側に位置している近位側テーパー部と、近位側テーパー部よりも近位側に位置している近位側スリーブ部と、直管部よりも遠位側に位置している遠位側テーパー部と、遠位側テーパー部よりも遠位側に位置している遠位側スリーブ部と、を有しており、径方向の外方に突出し長手軸方向に延在している突出部を有しており、下記(1)及び(2)の少なくとも一方を満たしている。
 (1)近位側スリーブ部の突出部は、外層が存在していない内層露出部を有しており、径方向の外方から見たとき周方向において内層露出部は外層に挟まれている。
 (2)遠位側スリーブ部の突出部は、外層が存在していない内層露出部を有しており、径方向の外方から見たとき周方向において内層露出部は外層に挟まれている。
1. Balloon for Balloon Catheter A balloon for balloon catheter according to an embodiment of the present invention is a balloon for balloon catheter having a longitudinal axial direction, a radial direction, and a circumferential direction, an outer layer, and an inner layer made of a material having a lower Shore D hardness than the outer layer, the balloon having a straight tube portion, a proximal tapered portion located proximal to the straight tube portion, a proximal sleeve portion located proximal to the proximal tapered portion, a distal tapered portion located distal to the straight tube portion, and a distal sleeve portion located distal to the distal tapered portion, the balloon having a protruding portion protruding radially outward and extending in the longitudinal axial direction, and satisfying at least one of the following (1) and (2).
(1) The protruding portion of the proximal sleeve portion has an exposed inner layer portion where no outer layer is present, and when viewed from the radially outward side, the exposed inner layer portion is sandwiched between the outer layers in the circumferential direction.
(2) The protruding portion of the distal sleeve portion has an exposed inner layer portion where no outer layer is present, and when viewed from the radially outward side, the exposed inner layer portion is sandwiched between the outer layers in the circumferential direction.
 バルーンカテーテルによる狭窄部の拡張は、バルーンカテーテルの遠位端部に設けられたバルーンを血管内腔に挿入して狭窄部まで送達した後バルーンを拡張させ、バルーンの径方向の外方に設けられた突出部を狭窄部に食い込ませることにより狭窄部を切開することで行われる。バルーンが血管内腔を前進又は後退すると、バルーンの長手軸方向の両端に設けられた突出部が血管内腔に接触することにより血管内腔壁が損傷する虞があるところ、上記バルーンカテーテル用バルーンによれば、近位側スリーブ部及び/又は遠位側スリーブ部がショアD硬度の低い材料から構成されている内層露出部を有しているため、血管内腔壁の損傷を防止することができる。また、内層露出部以外の突出部の表面は、ショアD硬度が高い外層で形成されているため、血管内腔の挿通性や狭窄部の切開効率を向上することができる。これにより、バルーンカテーテルによる治療や処置の安全性を向上しつつ効率的な狭窄部の切開を行うことが可能になる。  The dilation of the stenosis using a balloon catheter is performed by inserting a balloon provided at the distal end of the balloon catheter into the blood vessel lumen, delivering it to the stenosis, and then expanding the balloon, causing the protrusions provided on the radially outward side of the balloon to bite into the stenosis and cut the stenosis. When the balloon advances or retreats through the blood vessel lumen, the protrusions provided at both ends in the longitudinal direction of the balloon come into contact with the blood vessel lumen, which may damage the blood vessel lumen wall. However, according to the balloon for balloon catheter, the proximal sleeve portion and/or the distal sleeve portion have an inner layer exposed portion made of a material with a low Shore D hardness, so that damage to the blood vessel lumen wall can be prevented. In addition, the surface of the protrusions other than the inner layer exposed portion is formed of an outer layer with a high Shore D hardness, so that the insertion of the blood vessel lumen and the efficiency of cutting the stenosis can be improved. This makes it possible to efficiently cut the stenosis while improving the safety of treatment and procedures using a balloon catheter.
 本発明の一実施形態において、狭窄部へのバルーンの挿入時や体内からの抜去時には、バルーンの内腔から流体を排出して収縮させ、シャフトにバルーンの羽根形状部を巻き付けることによりバルーンの外径を小さくする。このとき、バルーンの拡張部はバルーン径が大きいため、バルーンの拡張部に設けられた突出部は羽根形状部に覆われるところ、バルーンの両端部はバルーン径が小さく羽根形状部が形成されにくいため、バルーンの両端部に設けられた突出部は羽根形状部から露出する状態になることがある。このような場合であっても、本発明の実施形態に係るバルーンカテーテル用バルーンであれば、近位側スリーブ部及び/又は遠位側スリーブ部がショアD硬度の低い材料から構成されている内層露出部を有しているため、血管内腔壁の損傷を防止することができる。 In one embodiment of the present invention, when the balloon is inserted into the stenosis or removed from the body, the balloon is deflated by discharging fluid from the inner cavity, and the wing-shaped portion of the balloon is wrapped around the shaft to reduce the outer diameter of the balloon. At this time, since the balloon diameter is large at the expansion portion of the balloon, the protrusions provided at the expansion portion of the balloon are covered by the wing-shaped portion, but since the balloon diameter is small at both ends of the balloon and it is difficult to form wing-shaped portions, the protrusions provided at both ends of the balloon may be exposed from the wing-shaped portion. Even in such a case, with a balloon for a balloon catheter according to an embodiment of the present invention, damage to the blood vessel lumen wall can be prevented because the proximal sleeve portion and/or the distal sleeve portion have an inner layer exposed portion made of a material with a low Shore D hardness.
 本明細書において、バルーンカテーテル用バルーンを単に「バルーン」と称することがある。 In this specification, a balloon for a balloon catheter may be simply referred to as a "balloon."
 以下、図1~図9を参照しつつ、本発明の実施形態に係るバルーンカテーテル用バルーンについて説明する。図1は、本発明の一実施形態に係るバルーンカテーテルの側面図である。図2は図1に示したバルーンカテーテルのII-II断面図を表し、直管部の長手軸方向に垂直な断面図を表している。図3は図1に示したバルーンカテーテルのIII-III断面図を表し、遠位側スリーブ部の長手軸方向に垂直な断面図を表している。図4は、図3の部分Pの拡大図を表し、遠位側スリーブ部の突出部を含む部分の長手軸方向に垂直な拡大断面図を表している。図5は、図4に示した部分を径方向の外方側から見た図を表す。図6は図1に示したバルーンカテーテルのバルーンを突出部側から見た平面図を表し、図7は図1に示したバルーンカテーテルの遠位端部の長手軸方向の断面図を表す。図8は図6の変形例を示す平面図を表し、図9は本発明の他の実施形態に係るバルーンカテーテルの遠位端部の長手軸方向の断面図を表す。なお、図5、図6、及び図8のハッチングは断面を表すのではなく、わかりやすさのため内層露出部20Aをハッチングして示している。 Hereinafter, a balloon for a balloon catheter according to an embodiment of the present invention will be described with reference to Figs. 1 to 9. Fig. 1 is a side view of a balloon catheter according to an embodiment of the present invention. Fig. 2 shows a cross-sectional view of the balloon catheter shown in Fig. 1 taken along line II-II, which is a cross-sectional view perpendicular to the longitudinal axis of the straight tube portion. Fig. 3 shows a cross-sectional view of the balloon catheter shown in Fig. 1 taken along line III-III, which is a cross-sectional view perpendicular to the longitudinal axis of the distal sleeve portion. Fig. 4 shows an enlarged view of part P in Fig. 3, which is an enlarged cross-sectional view perpendicular to the longitudinal axis of a portion including the protruding portion of the distal sleeve portion. Fig. 5 shows a view of the portion shown in Fig. 4 as seen from the radially outer side. Fig. 6 shows a plan view of the balloon of the balloon catheter shown in Fig. 1 as seen from the protruding portion side, and Fig. 7 shows a cross-sectional view of the distal end portion of the balloon catheter shown in Fig. 1 in the longitudinal direction. Fig. 8 shows a plan view showing a modified example of Fig. 6, and Fig. 9 shows a cross-sectional view of the distal end portion of a balloon catheter according to another embodiment of the present invention in the longitudinal direction. Note that the hatching in Figures 5, 6, and 8 does not represent a cross section, but instead shows the exposed inner layer portion 20A for ease of understanding.
 図1に示すように、バルーン2はバルーンカテーテル1に用いられる。バルーン2はシャフト30の遠位端部に接続され、シャフト30の内腔を通じて流体を導入することによりバルーン2を拡張させ、流体を排出することでバルーン2を収縮させることができる。バルーン2の拡張と収縮を制御するために、インデフレーター(バルーン用加圧器)を用いて流体を導入又は排出することができる。流体は、ポンプ等により加圧された加圧流体であってもよい。バルーンカテーテル1については、「2.バルーンカテーテル」の項で詳述する。 As shown in FIG. 1, the balloon 2 is used in the balloon catheter 1. The balloon 2 is connected to the distal end of the shaft 30, and the balloon 2 can be expanded by introducing fluid through the inner cavity of the shaft 30, and can be deflated by discharging the fluid. To control the expansion and contraction of the balloon 2, the fluid can be introduced or discharged using an indeflator (balloon pressurizer). The fluid may be a pressurized fluid pressurized by a pump or the like. The balloon catheter 1 will be described in detail in the section "2. Balloon Catheter."
 バルーン2は、長手軸方向x1と、長手軸方向x1に垂直な断面においてバルーン2の外縁の図心と外縁上の点とを結ぶ径方向y1と、長手軸方向x1に垂直な断面においてバルーン2の外縁に沿う周方向z1を有する。本明細書において、長手軸方向x1において使用者の手元側の方向を近位側と称し、近位側とは反対側、即ち処置対象者の方向を遠位側と称する。 The balloon 2 has a longitudinal axis direction x1, a radial direction y1 connecting the centroid of the outer edge of the balloon 2 to a point on the outer edge in a cross section perpendicular to the longitudinal axis direction x1, and a circumferential direction z1 along the outer edge of the balloon 2 in a cross section perpendicular to the longitudinal axis direction x1. In this specification, the direction toward the user's hand in the longitudinal axis direction x1 is referred to as the proximal side, and the side opposite the proximal side, i.e., the direction toward the subject of treatment, is referred to as the distal side.
 バルーン2以外の部材や部分は、それぞれ長手軸方向、径方向、及び周方向を有し、それらはバルーン2の長手軸方向x1、径方向y1、及び周方向z1とは同じである場合もあり異なる場合もあるが、本明細書においては理解のし易さのために全ての部材や部分がバルーン2の長手軸方向x1、径方向y1、及び周方向z1と同じ長手軸方向、径方向、及び周方向を有しているとして説明する。  The members and parts other than the balloon 2 each have a longitudinal axis direction, a radial direction, and a circumferential direction, which may or may not be the same as the longitudinal axis direction x1, radial direction y1, and circumferential direction z1 of the balloon 2. However, for ease of understanding, this specification describes all members and parts as having the same longitudinal axis direction, radial direction, and circumferential direction as the longitudinal axis direction x1, radial direction y1, and circumferential direction z1 of the balloon 2.
 図1~図5に示すように、バルーン2は、径方向y1の外方に突出し長手軸方向x1に延在している突出部28を有している。突出部28は、バルーン2の突出部28が設けられていない部分の厚みよりも厚く形成されている部分である。即ち、図2及び図3に示すように、突出部28は、バルーン2の突出部28が設けられていない部分の厚みを有するバルーン本体部20の外面よりも径方向y1の外方に突出している部分であると言い換えることもできる。 As shown in Figures 1 to 5, the balloon 2 has a protrusion 28 that protrudes outward in the radial direction y1 and extends in the longitudinal axis direction x1. The protrusion 28 is a portion that is formed to be thicker than the thickness of the portion of the balloon 2 where the protrusion 28 is not provided. In other words, as shown in Figures 2 and 3, the protrusion 28 can be said to be a portion that protrudes outward in the radial direction y1 from the outer surface of the balloon body 20, which has the thickness of the portion of the balloon 2 where the protrusion 28 is not provided.
 バルーン2の突出部28における厚みは、例えば、バルーン2の突出部28が設けられていない部分の厚みの1.2倍以上であることが好ましく、1.5倍以上がより好ましく、1.8倍以上、2.0倍以上、2.5倍以上がさらに好ましい。バルーン2の突出部28における厚みの上限は特に限定されず、例えば、バルーン2の突出部28が設けられていない部分の厚みの30倍以下、20倍以下、10倍以下であってもよい。 The thickness of the protruding portion 28 of the balloon 2 is, for example, preferably 1.2 times or more, more preferably 1.5 times or more, even more preferably 1.8 times or more, 2.0 times or more, or 2.5 times or more, the thickness of the portion of the balloon 2 where the protruding portion 28 is not provided. There is no particular upper limit to the thickness of the protruding portion 28 of the balloon 2, and it may be, for example, 30 times or less, 20 times or less, or 10 times or less, the thickness of the portion of the balloon 2 where the protruding portion 28 is not provided.
 バルーン本体部20はバルーン2の基本形状を規定し、突出部28はバルーン本体部20の外側面に線状、点状、網状、らせん状等の任意のパターンで好ましく設けられている。突出部28によりバルーン2はスコアリング機能が付与され、バルーン2は血管形成術において石灰化した狭窄部に亀裂を入れて拡張することが可能になる。また、突出部28は、バルーン2の強度向上や加圧時の過拡張の抑制にも寄与できる。 The balloon body 20 defines the basic shape of the balloon 2, and the protrusions 28 are preferably provided on the outer surface of the balloon body 20 in any pattern, such as lines, dots, a mesh, or a spiral. The protrusions 28 provide the balloon 2 with a scoring function, making it possible to expand the balloon 2 by creating cracks in calcified stenotic areas during angioplasty. The protrusions 28 can also contribute to improving the strength of the balloon 2 and preventing overexpansion when pressurized.
 図2に示すように、突出部28は周方向z1に複数設けられていてもよいし、1つ設けられていてもよい。突出部28の周方向z1における数は、1以上、2以上、3以上、4以上、6以上であってもよく、また、20以下、15以下、10以下であってもよい。突出部28が周方向z1において複数設けられる場合、複数の突出部28は周方向z1に離隔していることが好ましく、周方向z1に等間隔に配されていることがより好ましい。離隔距離は、突出部28の最大周長よりも長いことが好ましい。 As shown in FIG. 2, multiple protrusions 28 may be provided in the circumferential direction z1, or only one protrusion may be provided. The number of protrusions 28 in the circumferential direction z1 may be 1 or more, 2 or more, 3 or more, 4 or more, 6 or more, and may be 20 or less, 15 or less, or 10 or less. When multiple protrusions 28 are provided in the circumferential direction z1, it is preferable that the multiple protrusions 28 are spaced apart in the circumferential direction z1, and it is more preferable that the multiple protrusions 28 are arranged at equal intervals in the circumferential direction z1. The separation distance is preferably longer than the maximum circumferential length of the protrusions 28.
 長手軸方向x1に垂直な断面における突出部28の断面形状は任意であってよく、例えば、三角形、四角形、多角形、半円形、円形の一部、略円形、扇型、楔形、凸字形、紡錘形、及びそれらの組み合わせ等であってもよい。なお、三角形、四角形、及び多角形は、角部の頂点が明確であって辺部が直線であるものの他に、角部が丸みを帯びている所謂角丸多角形や、辺部の少なくとも一部が曲線となっているものも含むものとする。或いは、突出部28の断面形状は、凹凸や欠け等を有した不定形な形状であってもよい。 The cross-sectional shape of the protrusion 28 in a cross section perpendicular to the longitudinal axis direction x1 may be any shape, such as a triangle, a rectangle, a polygon, a semicircle, a part of a circle, an approximate circle, a sector, a wedge, a convex shape, a spindle shape, or a combination thereof. Note that triangles, rectangles, and polygons include shapes with clearly defined corners and straight sides, as well as so-called rounded polygons with rounded corners and shapes with at least some of the sides curved. Alternatively, the cross-sectional shape of the protrusion 28 may be an irregular shape with irregularities, chips, etc.
 後述する内層露出部20Aが設けられている部分以外の突出部28は、径方向y1の外方端である頂部28tを有していてもよい。突出部28が頂部28tを有していれば、突出部28による切開効率を向上できる。 The protrusion 28 other than the portion where the inner layer exposed portion 20A described below is provided may have an apex 28t, which is the outer end in the radial direction y1. If the protrusion 28 has an apex 28t, the cutting efficiency by the protrusion 28 can be improved.
 突出部28が線状又は点状に形成されている場合、突出部28は長手軸方向x1に沿って延在するように配されていることが好ましい。或いは、突出部28は、長手軸周りにらせん状に延在するように配されていてもよい。 When the protrusions 28 are formed in a line or dot shape, it is preferable that the protrusions 28 are arranged so as to extend along the longitudinal axis direction x1. Alternatively, the protrusions 28 may be arranged so as to extend in a spiral shape around the longitudinal axis.
 図示していないが、バルーン2は、径方向y1の内方に突出している内側突出部を有していてもよい。内側突出部は長手軸方向x1に延在していることが好ましい。突出部28と内側突出部は、バルーン2の長手方向x1や周方向z1において同じ位置に配置されていることが好ましく、これらは一体形成されていることが好ましい。突出部28とバルーン本体部20と内側突出部とが一体に厚く形成されていることにより、バルーン2が突出部28と内側突出部とを有していてもよい。 Although not shown, the balloon 2 may have an inner protrusion that protrudes inward in the radial direction y1. The inner protrusion preferably extends in the longitudinal axis direction x1. The protrusion 28 and the inner protrusion are preferably located at the same position in the longitudinal direction x1 or the circumferential direction z1 of the balloon 2, and are preferably formed integrally. The protrusion 28, the balloon body 20, and the inner protrusion are formed integrally and thickly, so that the balloon 2 may have the protrusion 28 and the inner protrusion.
 バルーン2は、外層20bと、外層20bよりもショアD硬度が低い材料から構成されている内層20aとを有している。バルーン2は、後段にて詳述する内層露出部20A以外の部分において、全ての部分で内層20aと外層20bからなる2層構造を有していることが好ましい。詳細には、内層露出部20Aが形成されている部分以外において、長手軸方向x1の任意の位置における周方向z1の360°全体にわたって内層20aと外層20bが連続して存在していることが好ましい。また、長手軸方向x1において内層露出部20Aが形成されている部分においても、内層露出部20A以外の部分全てが内層20aと外層20bを含むことが好ましい。これにより、内層露出部20A以外ではバルーン2の外側面はショアD硬度の高い外層20bで形成されるため、バルーン2の外側面が傷つきにくく強度を向上できる。また、突出部28の外側面もショアD硬度の高い外層20bで形成されるため、突出部28のスコアリング機能を高めることができる。 The balloon 2 has an outer layer 20b and an inner layer 20a made of a material having a lower Shore D hardness than the outer layer 20b. The balloon 2 preferably has a two-layer structure consisting of the inner layer 20a and the outer layer 20b in all parts other than the inner layer exposed part 20A described in detail later. In detail, it is preferable that the inner layer 20a and the outer layer 20b are continuously present over the entire 360° of the circumferential direction z1 at any position in the longitudinal axis direction x1 except for the part where the inner layer exposed part 20A is formed. Also, it is preferable that all parts other than the inner layer exposed part 20A in the longitudinal axis direction x1 include the inner layer 20a and the outer layer 20b. As a result, the outer surface of the balloon 2 is formed of the outer layer 20b with a high Shore D hardness except for the inner layer exposed part 20A, so that the outer surface of the balloon 2 is less likely to be damaged and its strength can be improved. In addition, the outer surface of the protrusion 28 is also formed of the outer layer 20b, which has a high Shore D hardness, which enhances the scoring function of the protrusion 28.
 内層20aのショアD硬度は、20以上、25以上、30以上、35以上、40以上であることが好ましく、また、70以下、65以下、60以下、55以下であることが好ましい。外層20bのショアD硬度は、70超、72以上、74以上、75以上であることが好ましく、また、90以下、85以下、80以下であることが好ましい。内層20aのショアD硬度が上記範囲であれば、バルーン2の柔軟性向上に寄与することができる。外層20bのショアD硬度が上記範囲であれば、バルーン2の強度向上や突出部28のスコアリング機能向上に寄与することができる。 The Shore D hardness of the inner layer 20a is preferably 20 or more, 25 or more, 30 or more, 35 or more, or 40 or more, and is preferably 70 or less, 65 or less, 60 or less, or 55 or less. The Shore D hardness of the outer layer 20b is preferably more than 70, 72 or more, 74 or more, or 75 or more, and is preferably 90 or less, 85 or less, or 80 or less. If the Shore D hardness of the inner layer 20a is within the above range, it can contribute to improving the flexibility of the balloon 2. If the Shore D hardness of the outer layer 20b is within the above range, it can contribute to improving the strength of the balloon 2 and the scoring function of the protrusion 28.
 ショアD硬度は、例えば、JIS K6253-2:2012の記載に基づきタイプDデュロメータを用いて測定することができる。また、内層20aと外層20bの各ショアD硬度は、バルーン2に成形する前の材料の段階のショアD硬度であってもよい。 The Shore D hardness can be measured, for example, using a Type D durometer based on the description of JIS K6253-2:2012. The Shore D hardness of each of the inner layer 20a and the outer layer 20b may be the Shore D hardness of the material before it is molded into the balloon 2.
 外層20bの材料としては、ナイロン11、ナイロン12等のポリアミド樹脂;ポリエチレンテレフタレート、ポリブチレンテレフタレート等のポリエステル樹脂;ポリウレタン樹脂が好適に用いられる。内層20aの材料としては、ショアD硬度が小さい観点から熱可塑性エラストマーを用いることが好ましく、例えば、ポリエーテルブロックアミド共重合体等のポリアミドエラストマーが好適に用いられる。 The material of the outer layer 20b is preferably a polyamide resin such as nylon 11 or nylon 12; a polyester resin such as polyethylene terephthalate or polybutylene terephthalate; or a polyurethane resin. The material of the inner layer 20a is preferably a thermoplastic elastomer, which has a low Shore D hardness. For example, a polyamide elastomer such as a polyether block amide copolymer is preferably used.
 図1に示すように、バルーン2は、長手軸方向x1に近位端と遠位端とを有しており、直管部23と、直管部23よりも近位側に位置している近位側テーパー部22と、近位側テーパー部22よりも近位側に位置している近位側スリーブ部21と、直管部23よりも遠位側に位置している遠位側テーパー部24と、遠位側テーパー部24よりも遠位側に位置している遠位側スリーブ部25とを有している。直管部23は、長手軸方向x1においておよそ同じ径を有している略円柱状であることが好ましいが、長手軸方向x1において異なる径を有していてもよい。近位側テーパー部22及び遠位側テーパー部24は、直管部23から離れるにつれて縮径して略円錐状、円錐台状に形成されていることが好ましい。直管部23が最大径を有することにより、バルーン2を狭窄部等の病変部において拡張させた際に、直管部23が病変部に十分接触して病変部の拡張等の治療を行い易くできる。また、近位側テーパー部22及び遠位側テーパー部24が縮径されていることにより、バルーン2を収縮させた際に、バルーン2の近位端部及び遠位端部の外径を小さくしてシャフト30とバルーン2との段差を小さくすることができるため、バルーン2を体腔内に挿通し易くすることができる。 As shown in FIG. 1, the balloon 2 has a proximal end and a distal end in the longitudinal axis direction x1, and has a straight tube section 23, a proximal taper section 22 located proximal to the straight tube section 23, a proximal sleeve section 21 located proximal to the proximal taper section 22, a distal taper section 24 located distal to the straight tube section 23, and a distal sleeve section 25 located distal to the distal taper section 24. The straight tube section 23 is preferably substantially cylindrical with approximately the same diameter in the longitudinal axis direction x1, but may have different diameters in the longitudinal axis direction x1. The proximal taper section 22 and the distal taper section 24 are preferably formed into a substantially conical or truncated conical shape with a reduced diameter as they move away from the straight tube section 23. The straight tube section 23 has the maximum diameter, so that when the balloon 2 is expanded at a lesion such as a stenosis, the straight tube section 23 can be in sufficient contact with the lesion, making it easier to perform treatment such as expansion of the lesion. In addition, because the proximal taper section 22 and the distal taper section 24 are reduced in diameter, when the balloon 2 is deflated, the outer diameter of the proximal and distal ends of the balloon 2 is reduced, thereby reducing the step between the shaft 30 and the balloon 2, making it easier to insert the balloon 2 into the body cavity.
 近位側テーパー部22、直管部23、及び遠位側テーパー部24がバルーン2に流体を導入した際に拡張する部分であるのに対し、近位側スリーブ部21及び遠位側スリーブ部25は拡張しないことが好ましい。これにより、近位側スリーブ部21の少なくとも一部をシャフト30の遠位端部と固定し、遠位側スリーブ部25の少なくとも一部を後述するインナーシャフト60と固定する構成とすることができる。 While the proximal tapered section 22, the straight tube section 23, and the distal tapered section 24 are sections that expand when fluid is introduced into the balloon 2, it is preferable that the proximal sleeve section 21 and the distal sleeve section 25 do not expand. This allows for a configuration in which at least a portion of the proximal sleeve section 21 is fixed to the distal end of the shaft 30, and at least a portion of the distal sleeve section 25 is fixed to the inner shaft 60 described below.
 バルーン2は、近位側スリーブ部21、近位側テーパー部22、直管部23、遠位側テーパー部24、遠位側スリーブ部25の各領域において、突出部28を有していることが好ましい。これにより、直管部23に設けられた突出部28はスコアリング機能の向上に寄与でき、直管部23以外に設けられた突出部28はバルーン2の強度向上や加圧時の過拡張の抑制に寄与することができる。 The balloon 2 preferably has protrusions 28 in each of the regions of the proximal sleeve section 21, the proximal tapered section 22, the straight tube section 23, the distal tapered section 24, and the distal sleeve section 25. As a result, the protrusions 28 provided in the straight tube section 23 can contribute to improving the scoring function, and the protrusions 28 provided in other sections than the straight tube section 23 can contribute to improving the strength of the balloon 2 and preventing overexpansion when pressurized.
 図3~図5に示すように、バルーン2は、下記(1)及び(2)の少なくとも一方を満たしている。
 (1)近位側スリーブ部21の突出部28は、外層20bが存在していない内層露出部28Aを有しており、径方向y1の外方から見たとき周方向z1において内層露出部28Aは外層20bに挟まれている。
 (2)遠位側スリーブ部25の突出部28は、外層20bが存在していない内層露出部28Aを有しており、径方向y1の外方から見たとき周方向z1において内層露出部28Aは外層20bに挟まれている。
As shown in FIGS. 3 to 5, the balloon 2 satisfies at least one of the following (1) and (2).
(1) The protrusion 28 of the proximal sleeve portion 21 has an inner layer exposed portion 28A where the outer layer 20b is not present, and when viewed from the outside in the radial direction y1, the inner layer exposed portion 28A is sandwiched between the outer layer 20b in the circumferential direction z1.
(2) The protrusion 28 of the distal sleeve portion 25 has an inner layer exposed portion 28A where the outer layer 20b is not present, and when viewed from the outside in the radial direction y1, the inner layer exposed portion 28A is sandwiched between the outer layer 20b in the circumferential direction z1.
 図3及び図4に示すように、内層露出部20Aが設けられた突出部28は、外層20bが存在せず内層20aが突出部28の表面となる部分を有している。図5に示すように、内層露出部20Aが設けられた突出部28を径方向y1の外方から見たとき、周方向z1において内層露出部20Aは外層20bに挟まれている。これにより、内層露出部20Aが設けられた突出部28の径方向y1の外端部には、内層20aが存在することができる。 As shown in Figures 3 and 4, the protrusion 28 provided with the inner layer exposed portion 20A has a portion where the outer layer 20b is not present and the inner layer 20a forms the surface of the protrusion 28. As shown in Figure 5, when the protrusion 28 provided with the inner layer exposed portion 20A is viewed from the outside in the radial direction y1, the inner layer exposed portion 20A is sandwiched between the outer layers 20b in the circumferential direction z1. This allows the inner layer 20a to be present at the outer end in the radial direction y1 of the protrusion 28 provided with the inner layer exposed portion 20A.
 近位側スリーブ部21及び/又は遠位側スリーブ部25に配される内層露出部20Aは、長手軸方向x1の全てに連続して配されていてもよいし、長手軸方向x1の一部に配されていてもよいし、複数の内層露出部20Aが長手軸方向x1に不連続に配されていてもよい。 The exposed inner layer portion 20A arranged on the proximal sleeve portion 21 and/or the distal sleeve portion 25 may be arranged continuously in the entire longitudinal axis direction x1, may be arranged in a part of the longitudinal axis direction x1, or multiple exposed inner layer portions 20A may be arranged discontinuously in the longitudinal axis direction x1.
 図3~図5では、遠位側スリーブ部25の内層露出部28Aを示したが、内層露出部28Aは近位側スリーブ部21と遠位側スリーブ部25の両方に設けられていてもよいし、近位側スリーブ部21と遠位側スリーブ部25のどちらか一方に設けられていてもよい。バルーン2が血管内腔を前進又は後退するとき、近位側スリーブ部21と遠位側スリーブ部25は先頭部分となる。そのため、近位側スリーブ部21と遠位側スリーブ部25に設けられた突出部28が血管内腔に接触することにより血管内腔壁が損傷する虞があるが、バルーン2は近位側スリーブ部21及び/又は遠位側スリーブ部25にショアD硬度の低い内層露出部20Aを有しているため、血管内腔壁の損傷を防止することができる。このように、バルーン2の安全性を高めつつ、内層露出部20A以外の突出部28の表面や突出部28が設けられていない部分のバルーン2の表面はショアD硬度が高い外層20bで形成されているため、バルーン2の血管内腔での挿通性や狭窄部の切開効率を向上でき、バルーン2の強度向上や過拡張の抑制も可能である。さらに、突出部28を径方向y1の外方から見たとき、内層露出部20Aは外層20bに挟まれているため、内層露出部20Aが設けられてショアD硬度の低い内層20aが露出している近位側スリーブ部21及び/又は遠位側スリーブ部25においても、突出部28は長手軸方向x1の剛性を確保できるため、バルーン2の挿通性の向上に寄与できる。 3 to 5 show the exposed inner layer portion 28A of the distal sleeve portion 25, but the exposed inner layer portion 28A may be provided on both the proximal sleeve portion 21 and the distal sleeve portion 25, or on either the proximal sleeve portion 21 or the distal sleeve portion 25. When the balloon 2 advances or retreats through the blood vessel lumen, the proximal sleeve portion 21 and the distal sleeve portion 25 form the leading portion. Therefore, there is a risk that the protrusions 28 provided on the proximal sleeve portion 21 and the distal sleeve portion 25 may come into contact with the blood vessel lumen and damage the blood vessel lumen wall, but the balloon 2 has the exposed inner layer portion 20A with a low Shore D hardness on the proximal sleeve portion 21 and/or the distal sleeve portion 25, and therefore damage to the blood vessel lumen wall can be prevented. In this way, while improving the safety of the balloon 2, the surface of the protrusion 28 other than the inner layer exposed portion 20A and the surface of the balloon 2 in the portion where the protrusion 28 is not provided are formed of the outer layer 20b with a high Shore D hardness, so that the insertion property of the balloon 2 in the blood vessel lumen and the efficiency of cutting the stenosis part can be improved, and the strength of the balloon 2 can be improved and overexpansion can be suppressed. Furthermore, when the protrusion 28 is viewed from the outside in the radial direction y1, the inner layer exposed portion 20A is sandwiched between the outer layer 20b, so that even in the proximal sleeve portion 21 and/or the distal sleeve portion 25 where the inner layer exposed portion 20A is provided and the inner layer 20a with a low Shore D hardness is exposed, the protrusion 28 can ensure the rigidity in the longitudinal axis direction x1, which can contribute to improving the insertion property of the balloon 2.
 また、本発明の一実施形態において、狭窄部へのバルーン2の挿入時や体内からの抜去時には、バルーン2の内腔から流体を排出して収縮させ、シャフト30にバルーン2の羽根形状部を巻きつけることによりバルーン2の外径を小さくする。このとき、スリーブ部は拡張しない部分であることから羽根形状部が形成されにくいため、スリーブ部に設けられた突出部28は羽根形状部に覆われずに露出することがある。このような場合であっても、バルーン2はスリーブ部に内層露出部20Aを有しているため、血管内腔壁の損傷を防止することができる。 In addition, in one embodiment of the present invention, when the balloon 2 is inserted into the stenotic area or removed from the body, the fluid is discharged from the inner cavity of the balloon 2 to cause it to shrink, and the wing-shaped portion of the balloon 2 is wrapped around the shaft 30 to reduce the outer diameter of the balloon 2. At this time, since the sleeve portion is a portion that does not expand, it is difficult for the wing-shaped portion to form, and therefore the protrusion 28 provided on the sleeve portion may be exposed and not covered by the wing-shaped portion. Even in such a case, damage to the blood vessel lumen wall can be prevented because the balloon 2 has an inner layer exposed portion 20A on the sleeve portion.
 内層露出部20Aは、図2に示すような突出部28の頂部28t側を長手軸方向x1に沿って切除することで形成できる。内層露出部20Aを形成する方法については、「3.バルーンカテーテルの製造方法」の項で詳述する。 The exposed inner layer portion 20A can be formed by cutting the apex 28t side of the protrusion 28 along the longitudinal axis direction x1 as shown in FIG. 2. The method for forming the exposed inner layer portion 20A will be described in detail in the section "3. Method for manufacturing a balloon catheter."
 図2に示すように、内層露出部20Aが形成されていない状態においては、バルーン2は全体にわたって内層20aと外層20bを含む。バルーン2は、内層20aと外層20bからなる2層構造を有していることが好ましく、バルーン2の外表面が外層20bにより形成されていることが好ましい。これにより、内層露出部20A以外の部分においては、バルーン2の突出部28が設けられていない部分から突出部28が設けられている部分にわたって内層20aと外層20bが周方向z1の360°全体に連続して存在できる。このため、ショアD硬度の高い外層20bにより、突出部28のスコアリング機能、バルーン2の強度及び挿通性を向上することができる。 As shown in FIG. 2, when the inner layer exposed portion 20A is not formed, the balloon 2 includes the inner layer 20a and the outer layer 20b throughout. The balloon 2 preferably has a two-layer structure consisting of the inner layer 20a and the outer layer 20b, and the outer surface of the balloon 2 is preferably formed by the outer layer 20b. This allows the inner layer 20a and the outer layer 20b to exist continuously over 360° in the circumferential direction z1 in the portions other than the inner layer exposed portion 20A, from the portion of the balloon 2 where the protrusion 28 is not provided to the portion where the protrusion 28 is provided. Therefore, the outer layer 20b, which has a high Shore D hardness, can improve the scoring function of the protrusion 28 and the strength and insertability of the balloon 2.
 図3に示すように内層露出部20Aが形成された場合であっても、内層20aは、長手軸方向x1の任意の位置における垂直な断面において、周方向z1の360°全体にわたって連続して存在することができる。このため、外層20bよりもショアD硬度の低い内層20aによりバルーン2の柔軟性を向上することができる。 Even if the exposed inner layer portion 20A is formed as shown in FIG. 3, the inner layer 20a can be continuously present over the entire 360° of the circumferential direction z1 in a vertical cross section taken at any position in the longitudinal axis direction x1. Therefore, the flexibility of the balloon 2 can be improved by the inner layer 20a, which has a lower Shore D hardness than the outer layer 20b.
 また、図3に示すように、内層露出部20Aが形成されている位置における長手軸方向x1に垂直な断面において、周方向z1における内層露出部20Aと内層露出部20Aの間(内層露出部20Aが周方向z1に1個の場合は内層露出部20A以外の部分)の外層20bは周方向z1に連続していることが好ましい。 Furthermore, as shown in FIG. 3, in a cross section perpendicular to the longitudinal axis direction x1 at the position where the inner layer exposed portion 20A is formed, it is preferable that the outer layer 20b between the inner layer exposed portions 20A in the circumferential direction z1 (parts other than the inner layer exposed portion 20A when there is one inner layer exposed portion 20A in the circumferential direction z1) is continuous in the circumferential direction z1.
 上記構成を有することにより、突出部28とバルーン本体部20とを一体成形することによりバルーン2を2層構造とすることができ、バルーン本体部20からの突出部28の脱落を防止することができる。 With the above configuration, the balloon 2 can be formed with a two-layer structure by integrally molding the protruding portion 28 and the balloon body portion 20, and it is possible to prevent the protruding portion 28 from falling off the balloon body portion 20.
 内側突出部が設けられる場合も、バルーン2の内側突出部が設けられていない部分と内側突出部が設けられている部分の内層20aと外層20bは周方向z1に連続していることが好ましい。これにより、内側突出部とバルーン本体部20とを一体形成することができ、バルーン本体部20からの内側突出部の脱落を防ぐことができる。 Even when an inner protrusion is provided, it is preferable that the inner layer 20a and the outer layer 20b in the portion of the balloon 2 where the inner protrusion is not provided and the portion where the inner protrusion is provided are continuous in the circumferential direction z1. This allows the inner protrusion and the balloon main body 20 to be integrally formed, and prevents the inner protrusion from falling off the balloon main body 20.
 図6~図9に示すように、直管部23の突出部28は、外層20bが存在していない内層露出部20Aを有していないことが好ましい。直管部23の突出部28は狭窄部の切開に最も寄与する部分であることから、直管部23の突出部28が内層露出部20Aを有していないことにより直管部23の突出部28の表面はショアD硬度の高い外層20bで形成することができるため、狭窄部の切開効率を高めることができる。 As shown in Figures 6 to 9, it is preferable that the protruding portion 28 of the straight pipe section 23 does not have an exposed inner layer portion 20A where the outer layer 20b is not present. Since the protruding portion 28 of the straight pipe section 23 is the portion that contributes most to the incision of the narrowed portion, by not having the exposed inner layer portion 20A, the surface of the protruding portion 28 of the straight pipe section 23 can be formed of the outer layer 20b with a high Shore D hardness, thereby improving the efficiency of incising the narrowed portion.
 図6に示すように、バルーン2は、下記(3)及び(4)の少なくとも一方を満たしていることが好ましい。
 (3)上記(1)を満たしており、長手軸方向x1において、近位側スリーブ部21の近位端を0%の位置SP0、近位側スリーブ部21の近位側テーパー部22側の端を100%の位置SP100としたとき、近位側スリーブ部21の内層露出部20Aは位置SP0から75%の位置SP75までの区間の少なくとも一部に配されている。
 (4)上記(2)を満たしており、長手軸方向x1において、遠位側スリーブ部25の遠位端を0%の位置SD0、遠位側スリーブ部25の遠位側テーパー部24側の端を100%の位置SD100としたとき、遠位側スリーブ部25の内層露出部20Aは位置SD0から75%の位置SD75までの区間の少なくとも一部に配されている。
As shown in FIG. 6, it is preferable that the balloon 2 satisfies at least one of the following (3) and (4).
(3) The above (1) is satisfied, and when, in the longitudinal axis direction x1, the proximal end of the proximal sleeve portion 21 is the 0% position S P0 and the end of the proximal sleeve portion 21 on the proximal taper portion 22 side is the 100% position S P100 , the exposed inner layer portion 20A of the proximal sleeve portion 21 is arranged in at least a part of the section from position S P0 to 75% position S P75 .
(4) The above (2) is satisfied, and in the longitudinal axis direction x1, when the distal end of the distal sleeve portion 25 is the 0% position S D0 and the end of the distal sleeve portion 25 on the distal taper portion 24 side is the 100% position S D100 , the exposed inner layer portion 20A of the distal sleeve portion 25 is arranged in at least a part of the section from position S D0 to 75% position S D75 .
 図6には近位側スリーブ部21と遠位側スリーブ部25の両方が上記(3)と(4)を満たしている態様を示したが、バルーン2は上記(3)及び(4)の少なくとも一方を満たしていればよい。 FIG. 6 shows an embodiment in which both the proximal sleeve portion 21 and the distal sleeve portion 25 satisfy the above (3) and (4), but it is sufficient for the balloon 2 to satisfy at least one of the above (3) and (4).
 近位側スリーブ部21の位置SP0から位置SP75までの近位側の区間及び/又は遠位側スリーブ部25の位置SD0から位置SD75までの遠位側の区間の少なくとも一部に内層露出部20Aが配されていることにより、バルーン2が血管内腔で前進又は後退するときに先頭となる部分の突出部28においてショアD硬度の低い内層20aが露出させることができるため、血管内腔壁の損傷をより容易に防止できる。 By arranging the exposed inner layer portion 20A in at least a portion of the proximal section from position S P0 to position S P75 of the proximal sleeve portion 21 and/or the distal section from position S D0 to position S D75 of the distal sleeve portion 25, the inner layer 20a with a low Shore D hardness can be exposed at the protrusion 28 at the leading portion when the balloon 2 advances or retreats within the blood vessel lumen, making it easier to prevent damage to the blood vessel lumen wall.
 近位側スリーブ部21及び/又は遠位側スリーブ部25に配される内層露出部20Aは、上記区間において長手軸方向x1の全てに連続して配されていてもよいし、長手軸方向x1の一部に配されていてもよいし、複数の内層露出部20Aが長手軸方向x1に不連続に配されていてもよい。 The exposed inner layer portion 20A arranged on the proximal sleeve portion 21 and/or the distal sleeve portion 25 may be arranged continuously in the entire longitudinal axis direction x1 in the above section, may be arranged in a part of the longitudinal axis direction x1, or multiple exposed inner layer portions 20A may be arranged discontinuously in the longitudinal axis direction x1.
 近位側スリーブ部21の内層露出部20Aは位置SP0から50%の位置までの区間の少なくとも一部に配されていることがより好ましい。また、遠位側スリーブ部25の内層露出部20Aは位置SD0から50%の位置までの区間の少なくとも一部に配されていることがより好ましい。 It is more preferable that the exposed inner layer portion 20A of the proximal sleeve portion 21 is disposed in at least a portion of the section from the position S P0 to the 50% position. It is also more preferable that the exposed inner layer portion 20A of the distal sleeve portion 25 is disposed in at least a portion of the section from the position S D0 to the 50% position.
 図6に示すように、バルーン2は、下記(5)及び(6)の少なくとも一方を満たしていることが好ましい。
 (5)上記(3)を満たしており、近位側スリーブ部21の内層露出部20Aは位置SP0を含む区間に配されている。
 (6)上記(4)を満たしており、遠位側スリーブ部25の内層露出部20Aは位置SD0を含む区間に配されている。
As shown in FIG. 6, it is preferable that the balloon 2 satisfies at least one of the following (5) and (6).
(5) The above condition (3) is satisfied, and the exposed inner layer portion 20A of the proximal sleeve portion 21 is disposed in a section including the position S P0 .
(6) The above (4) is satisfied, and the exposed inner layer portion 20A of the distal sleeve portion 25 is disposed in a section including the position S- D0 .
 図6には近位側スリーブ部21と遠位側スリーブ部25の両方が上記(5)と(6)を満たしている態様を示したが、バルーン2は上記(5)及び(6)の少なくとも一方を満たしていればよい。 FIG. 6 shows an embodiment in which both the proximal sleeve portion 21 and the distal sleeve portion 25 satisfy the above (5) and (6), but it is sufficient for the balloon 2 to satisfy at least one of the above (5) and (6).
 近位側スリーブ部21の位置SP0を含む区間に内層露出部20Aが配されているとは、近位側スリーブ部21の近位端(位置SP0)に内層露出部20Aが配されていることを意味する。遠位側スリーブ部25の位置SD0を含む区間に内層露出部20Aが配されているとは、遠位側スリーブ部25の遠位端(位置SD0)に内層露出部20Aが配されていることを意味する。これにより、バルーン2が血管内腔で前進又は後退するときに最も先頭となる部分の突出部28においてショアD硬度の低い内層20aが露出しているため、血管内腔壁の損傷をさらに容易に防止できる。 The exposed inner layer portion 20A being disposed in a section including position S P0 of the proximal sleeve portion 21 means that the exposed inner layer portion 20A is disposed at the proximal end (position S P0 ) of the proximal sleeve portion 21. The exposed inner layer portion 20A being disposed in a section including position S D0 of the distal sleeve portion 25 means that the exposed inner layer portion 20A is disposed at the distal end (position S D0 ) of the distal sleeve portion 25. This makes it easier to prevent damage to the blood vessel lumen wall because the inner layer 20a with low Shore D hardness is exposed at the protruding portion 28, which is the foremost portion when the balloon 2 advances or retreats in the blood vessel lumen.
 図4及び図5に示すように、長手軸方向x1に垂直な方向において、内層露出部20Aの周方向z1の長さLaは、内層露出部20Aの両側のそれぞれの外層20bの周方向z1の長さLbよりも長いことが好ましい。内層露出部20A、即ちショアD硬度が外層20bよりも低い内層bが周方向z1により多く存在することにより、血管内腔壁の損傷防止効果をより向上することができる。 As shown in Figures 4 and 5, in a direction perpendicular to the longitudinal axis direction x1, it is preferable that the length La of the exposed inner layer portion 20A in the circumferential direction z1 is longer than the length Lb of each of the outer layers 20b on both sides of the exposed inner layer portion 20A in the circumferential direction z1. By having more exposed inner layer portion 20A, i.e., the inner layer b having a lower Shore D hardness than the outer layer 20b, in the circumferential direction z1, the effect of preventing damage to the blood vessel lumen wall can be further improved.
 図示していないが、長手軸方向x1に垂直な方向において、内層露出部20Aの周方向z1の長さLaは、内層露出部20Aの両側のそれぞれの外層20bの周方向z1の長さLbよりも短くてもよい。内層20aよりもショアD硬度が高い外層20bが周方向z1により多く存在することにより、剛性を向上でき、長手軸方向x1の挿通性をより向上することができる。 Although not shown, in a direction perpendicular to the longitudinal axis direction x1, the length La in the circumferential direction z1 of the exposed inner layer portion 20A may be shorter than the length Lb in the circumferential direction z1 of each of the outer layers 20b on both sides of the exposed inner layer portion 20A. By having more of the outer layer 20b, which has a higher Shore D hardness than the inner layer 20a, in the circumferential direction z1, the rigidity can be improved, and the insertability in the longitudinal axis direction x1 can be further improved.
 図7に示すように、バルーン2は、下記(7)及び(8)の少なくとも一方を満たしていることが好ましい。
 (7)上記(1)を満たしており、近位側スリーブ部21は、突出部28が直管部23の突出部28の高さ以下の高さを有する低突出部領域28Lを有している。
 (8)上記(2)を満たしており、遠位側スリーブ部25は、突出部28が直管部23の突出部28の高さ以下の高さを有する低突出部領域28Lを有している。
As shown in FIG. 7, it is preferable that the balloon 2 satisfies at least one of the following (7) and (8).
(7) The above (1) is satisfied, and the proximal sleeve portion 21 has a low protrusion region 28L in which the protrusion 28 has a height equal to or less than the height of the protrusion 28 of the straight pipe portion 23.
(8) The above (2) is satisfied, and the distal sleeve portion 25 has a low protrusion region 28L in which the protrusion 28 has a height equal to or less than the height of the protrusion 28 of the straight pipe portion 23.
 突出部28の高さは、長手軸方向x1に垂直な断面において、突出部28の両側の基端を結んだ線分から垂直方向に向けての突出部28の外方端までの距離と定義できる。 The height of the protrusion 28 can be defined as the distance from the line segment connecting the base ends of both sides of the protrusion 28 to the outer end of the protrusion 28 in the vertical direction in a cross section perpendicular to the longitudinal axis direction x1.
 図7には近位側スリーブ部21と遠位側スリーブ部25の両方が上記(7)と(8)を満たしている態様を示したが、バルーン2は上記(7)及び(8)の少なくとも一方を満たしていればよい。 FIG. 7 shows an embodiment in which both the proximal sleeve portion 21 and the distal sleeve portion 25 satisfy the above (7) and (8), but it is sufficient for the balloon 2 to satisfy at least one of the above (7) and (8).
 バルーン2が血管内腔を前進又は後退するときに先頭となる近位側スリーブ部及び/又は遠位側スリーブ部25の突出部28が、直管部23の突出部28の高さよりも低い高さを有する低突出部領域28Lを有していることにより、バルーン2の挿通性をより容易に向上できる。 The protruding portion 28 of the proximal sleeve portion and/or the distal sleeve portion 25, which is the leading portion when the balloon 2 advances or retreats through the blood vessel lumen, has a low protruding portion region 28L that has a height lower than the height of the protruding portion 28 of the straight tube portion 23, which makes it easier to improve the insertability of the balloon 2.
 低突出部領域28Lは、近位側スリーブ部21及び/又は遠位側スリーブ部25において長手軸方向x1に連続して設けられていてもよいし、不連続に設けられていてもよい。 The low protrusion region 28L may be provided continuously in the longitudinal axis direction x1 in the proximal sleeve portion 21 and/or the distal sleeve portion 25, or may be provided discontinuously.
 図7に示すように、バルーン2は、下記(9)及び(10)の少なくとも一方を満たしていることが好ましい。
 (9)上記(7)を満たしており、内層露出部20Aは近位側スリーブ部21の低突出部領域28Lに配されている。
 (10)上記(8)を満たしており、内層露出部20Aは遠位側スリーブ部25の低突出部領域28Lに配されている。
As shown in FIG. 7, it is preferable that the balloon 2 satisfies at least one of the following (9) and (10).
(9) The above (7) is satisfied, and the exposed inner layer portion 20A is disposed in the low protrusion region 28L of the proximal sleeve portion 21.
(10) The above (8) is satisfied, and the exposed inner layer portion 20A is disposed in the low protrusion region 28L of the distal sleeve portion 25.
 図7には近位側スリーブ部21と遠位側スリーブ部25の両方が上記(9)と(10)を満たしている態様を示したが、バルーン2は上記(9)及び(10)の少なくとも一方を満たしていればよい。 FIG. 7 shows an embodiment in which both the proximal sleeve portion 21 and the distal sleeve portion 25 satisfy the above (9) and (10), but it is sufficient for the balloon 2 to satisfy at least one of the above (9) and (10).
 近位側スリーブ部21及び/又は遠位側スリーブ部25の低突出部領域28Lに内層露出部20Aが配されていることにより、バルーン2が血管内腔を前進又は後退するときに先頭となる近位側スリーブ部及び/又は遠位側スリーブ部25の突出部28を、高さが低く、且つ、柔らかい構成とできるため、バルーン2の挿通性を向上しつつ血管内腔壁の損傷防止効果を向上することがより容易になる。 By arranging the exposed inner layer portion 20A in the low protrusion region 28L of the proximal sleeve portion 21 and/or the distal sleeve portion 25, the protrusion 28 of the proximal sleeve portion and/or the distal sleeve portion 25, which is the leading portion when the balloon 2 advances or retreats through the blood vessel lumen, can be made low in height and soft, making it easier to improve the insertion ability of the balloon 2 while also improving the effect of preventing damage to the blood vessel lumen wall.
 図8及び図9に示すように、バルーン2は、下記(11)及び(12)の少なくとも一方を満たしていることが好ましい。
 (11)近位側テーパー部22の突出部28は、外層20bが存在していない内層露出部20Aを有しており、径方向y1の外方から見たとき周方向z1において内層露出部20Aは外層20bに挟まれている。
 (12)遠位側テーパー部24の突出部28は、外層20bが存在していない内層露出部20Aを有しており、径方向y1の外方から見たとき周方向z1において内層露出部20Aは外層20bに挟まれている。
As shown in FIGS. 8 and 9, it is preferable that the balloon 2 satisfies at least one of the following (11) and (12).
(11) The protrusion 28 of the proximal taper section 22 has an inner layer exposed portion 20A where the outer layer 20b is not present, and when viewed from the outside in the radial direction y1, the inner layer exposed portion 20A is sandwiched between the outer layer 20b in the circumferential direction z1.
(12) The protrusion 28 of the distal taper portion 24 has an inner layer exposed portion 20A where no outer layer 20b is present, and when viewed from the outside in the radial direction y1, the inner layer exposed portion 20A is sandwiched between the outer layer 20b in the circumferential direction z1.
 図8及び図9に示すように、内層露出部20Aが設けられた突出部28は、外層20bが存在せず内層20aが突出部28の表面となる部分を有している。図8に示すように、内層露出部20Aが設けられたテーパー部の突出部28を径方向y1の外方から見たとき、周方向z1において内層露出部20Aは外層20bに挟まれている。これにより、内層露出部20Aが設けられたテーパー部の突出部28の径方向y1の外端部には内層20aが存在することができる。 As shown in Figures 8 and 9, the protrusion 28 provided with the inner layer exposed portion 20A has a portion where the outer layer 20b is not present and the inner layer 20a forms the surface of the protrusion 28. As shown in Figure 8, when the tapered protrusion 28 provided with the inner layer exposed portion 20A is viewed from the outside in the radial direction y1, the inner layer exposed portion 20A is sandwiched between the outer layers 20b in the circumferential direction z1. This allows the inner layer 20a to be present at the outer end in the radial direction y1 of the tapered protrusion 28 provided with the inner layer exposed portion 20A.
 テーパー部に配される内層露出部20Aは、長手軸方向x1の全てに連続して配されていてもよいし、長手軸方向x1の一部に配されていてもよいし、複数の内層露出部20Aが長手軸方向x1に不連続に配されていてもよい。 The inner layer exposed portion 20A arranged in the tapered portion may be arranged continuously in the entire longitudinal axis direction x1, may be arranged in a part of the longitudinal axis direction x1, or multiple inner layer exposed portions 20A may be arranged discontinuously in the longitudinal axis direction x1.
 図8及び図9では、近位側テーパー部22と遠位側テーパー部24の両方に内層露出部20Aが設けられている態様を示したが、内層露出部20Aは近位側テーパー部22と遠位側テーパー部24の両方に設けられていてもよいし、近位側テーパー部22と遠位側テーパー部24のどちらか一方に設けられていてもよい。テーパー部は直管部23よりも縮径しているため、狭窄部へのバルーン2の挿入時や体内からの抜去時にバルーン2の内腔から流体を排出して収縮させシャフト2にバルーン2の羽根形状部を巻き付けた際に、形成される羽根形状部が短く、羽根形状部から突出部28が露出することがある。このような場合に、テーパー部の突出部28が内層露出部20Aを有していることにより、血管内腔壁の損傷を防止することがより容易になる。また、テーパー部の突出部28を径方向y1の外方から見たとき、内層露出部20Aは外層20bに挟まれているため、内層露出部20Aが形成されている部分においても突出部28は長手軸方向x1の剛性を確保できるため、バルーン2の挿通性を向上できる。 8 and 9 show an embodiment in which the inner layer exposed portion 20A is provided on both the proximal taper portion 22 and the distal taper portion 24, but the inner layer exposed portion 20A may be provided on both the proximal taper portion 22 and the distal taper portion 24, or on either the proximal taper portion 22 or the distal taper portion 24. Since the tapered portion has a smaller diameter than the straight tube portion 23, when the balloon 2 is inserted into the stenosis portion or removed from the body, fluid is discharged from the inner cavity of the balloon 2 to contract the balloon 2 and the wing-shaped portion of the balloon 2 is wrapped around the shaft 2. The wing-shaped portion formed is short, and the protruding portion 28 may be exposed from the wing-shaped portion. In such a case, since the protruding portion 28 of the tapered portion has the inner layer exposed portion 20A, it is easier to prevent damage to the blood vessel lumen wall. In addition, when the protruding portion 28 of the tapered portion is viewed from the outside in the radial direction y1, the exposed inner layer portion 20A is sandwiched between the outer layer 20b, so that the protruding portion 28 can ensure rigidity in the longitudinal axis direction x1 even in the portion where the exposed inner layer portion 20A is formed, improving the insertability of the balloon 2.
 テーパー部における内層露出部20Aを含む突出部28の構成については、上記スリーブ部における説明の「スリーブ部」を「テーパー部」に読み替えることで理解することができる。 The configuration of the protrusion 28, including the exposed inner layer portion 20A in the tapered portion, can be understood by replacing the "sleeve portion" in the description of the sleeve portion above with "tapered portion."
 内層露出部20Aはスリーブ部から連続してテーパー部に形成されていてもよいし、スリーブ部の内層露出部20Aとテーパー部の内層露出部20Aは不連続に形成されていてもよい。或いは、例えば、近位側スリーブ部21に内層露出部20Aが形成され遠位側スリーブ部25には内層露出部20Aが形成されない態様(上記(1)のみを満たす態様)において、遠位側テーパー部24に内層露出部20Aが形成されていてもよく、遠位側スリーブ部25に内層露出部20Aが形成され近位側スリーブ部21には内層露出部20Aが形成されない態様(上記(2)のみを満たす態様)において、近位側テーパー部22に内層露出部20Aが形成されていてもよい。 The exposed inner layer portion 20A may be formed in the tapered portion continuously from the sleeve portion, or the exposed inner layer portion 20A of the sleeve portion and the exposed inner layer portion 20A of the tapered portion may be formed discontinuously. Alternatively, for example, in an embodiment where the exposed inner layer portion 20A is formed in the proximal sleeve portion 21 and the exposed inner layer portion 20A is not formed in the distal sleeve portion 25 (an embodiment that satisfies only (1) above), the exposed inner layer portion 20A may be formed in the distal tapered portion 24, and in an embodiment where the exposed inner layer portion 20A is formed in the distal sleeve portion 25 and the exposed inner layer portion 20A is not formed in the proximal sleeve portion 21 (an embodiment that satisfies only (2) above), the exposed inner layer portion 20A may be formed in the proximal tapered portion 22.
 内層露出部20Aにおいて、長手軸方向x1に垂直な断面における内層露出部20A(内層20a)の周方向z1の長さは、長手軸方向x1の位置により一定であってもよいし変化していてもよい。例えば、図6に示すように、内層露出部20A(内層20a)の周方向z1の長さは、長手軸方向x1に沿って一定とすることができる。或いは、図8に示すように、内層露出部20A(内層20a)の周方向z1の長さは、長手軸方向x1に沿って変化していてもよく、例えば、内層露出部20A(内層20a)の周方向z1の長さは、バルーン2の端部から直管部23に近い側にかけて漸減していてもよい。 In the exposed inner layer portion 20A, the length in the circumferential direction z1 of the exposed inner layer portion 20A (inner layer 20a) in a cross section perpendicular to the longitudinal axis direction x1 may be constant or may vary depending on the position in the longitudinal axis direction x1. For example, as shown in FIG. 6, the length in the circumferential direction z1 of the exposed inner layer portion 20A (inner layer 20a) can be constant along the longitudinal axis direction x1. Alternatively, as shown in FIG. 8, the length in the circumferential direction z1 of the exposed inner layer portion 20A (inner layer 20a) may vary along the longitudinal axis direction x1, and for example, the length in the circumferential direction z1 of the exposed inner layer portion 20A (inner layer 20a) may gradually decrease from the end of the balloon 2 to the side closer to the straight tube portion 23.
 図8に示すように、バルーン2は、下記(13)及び(14)の少なくとも一方を満たしていることが好ましい。
 (13)上記(11)を満たしており、長手軸方向x1において、近位側テーパー部22の近位側スリーブ部21側の端を0%の位置TP0、近位側テーパー部22の直管部23側の端を100%の位置TP100としたとき、近位側テーパー部22の内層露出部20Aは位置TP0から75%の位置TP75までの区間の少なくとも一部に配されている。
 (14)上記(12)を満たしており、長手軸方向x1において、遠位側テーパー部24の遠位側スリーブ部25側の端を0%の位置TD0、遠位側テーパー部24の直管部23側の端を100%の位置TD100としたとき、遠位側テーパー部24の内層露出部20Aは位置TD0から75%の位置TD75までの区間の少なくとも一部に配されている。
As shown in FIG. 8, it is preferable that the balloon 2 satisfies at least one of the following (13) and (14).
(13) The above (11) is satisfied, and in the longitudinal axis direction x1, when the end of the proximal taper portion 22 on the proximal sleeve portion 21 side is defined as the 0% position T P0 and the end of the proximal taper portion 22 on the straight tube portion 23 side is defined as the 100% position T P100 , the exposed inner layer portion 20A of the proximal taper portion 22 is arranged in at least a part of the section from position T P0 to 75% position T P75 .
(14) The above (12) is satisfied, and in the longitudinal axis direction x1, when the end of the distal taper portion 24 on the distal sleeve portion 25 side is the 0% position T D0 and the end of the distal taper portion 24 on the straight tube portion 23 side is the 100% position T D100 , the exposed inner layer portion 20A of the distal taper portion 24 is arranged in at least a part of the section from position T D0 to 75% position T D75 .
 図8には近位側テーパー部22と遠位側テーパー部24の両方が上記(13)と(14)を満たしている態様を示したが、バルーン2は上記(13)及び(14)の少なくとも一方を満たしていればよい。 FIG. 8 shows an embodiment in which both the proximal taper portion 22 and the distal taper portion 24 satisfy the above (13) and (14), but it is sufficient for the balloon 2 to satisfy at least one of the above (13) and (14).
 近位側テーパー部22の位置TP0から位置TP75までの近位側の区間及び/又は遠位側テーパー部24の位置TD0から位置TD75までの区間は、テーパー部の中でもより縮径して形成されている部分であり、バルーン2を収縮させた際に羽根形状部から突出部28が露出しやすくなる部分である。このような部分に内層露出部20Aが配されていることにより、血管内腔壁の損傷防止効果をより向上することができる。 The proximal section from position T P0 to position T P75 of proximal taper section 22 and/or the section from position T D0 to position T D75 of distal taper section 24 are portions that are formed with a smaller diameter than the other portions of the taper section, and are portions where protrusions 28 are more likely to be exposed from the wing-shaped portions when balloon 2 is deflated. By providing exposed inner layer portion 20A in such portions, the effect of preventing damage to the blood vessel lumen wall can be further improved.
 近位側テーパー部22及び/又は遠位側テーパー部24に配される内層露出部20Aは、上記区間において長手軸方向x1の全てに連続して配されていてもよいし、長手軸方向x1の一部に配されていてもよいし、複数の内層露出部20Aが長手軸方向x1に不連続に配されていてもよい。 The exposed inner layer portion 20A arranged in the proximal taper portion 22 and/or the distal taper portion 24 may be arranged continuously in the entire longitudinal axis direction x1 in the above section, may be arranged in a part of the longitudinal axis direction x1, or multiple exposed inner layer portions 20A may be arranged discontinuously in the longitudinal axis direction x1.
 近位側テーパー部22の内層露出部20Aは位置SP0から50%の位置までの区間の少なくとも一部に配されていることがより好ましい。また、遠位側テーパー部24の内層露出部20Aは位置SD0から50%の位置までの区間の少なくとも一部に配されていることがより好ましい。 It is more preferable that the exposed inner layer portion 20A of the proximal tapered portion 22 is disposed in at least a portion of the section from the position S P0 to the 50% position. It is also more preferable that the exposed inner layer portion 20A of the distal tapered portion 24 is disposed in at least a portion of the section from the position S D0 to the 50% position.
 図8に示すように、バルーン2は、下記(15)及び(16)の少なくとも一方を満たしていることが好ましい。
 (15)上記(13)を満たしており、近位側テーパー部22の内層露出部20Aは位置TP0を含む区間に配されている。
 (16)上記(14)を満たしており、遠位側テーパー部24の内層露出部20Aは位置TD0を含む区間に配されている。
As shown in FIG. 8, it is preferable that the balloon 2 satisfies at least one of the following (15) and (16).
(15) The above (13) is satisfied, and the exposed inner layer portion 20A of the proximal taper portion 22 is disposed in a section including the position T P0 .
(16) The above (14) is satisfied, and the inner layer exposed portion 20A of the distal taper portion 24 is disposed in a section including the position T- D0 .
 図8には近位側テーパー部22と遠位側テーパー部24の両方が上記(15)と(16)を満たしている態様を示したが、バルーン2は上記(15)及び(16)の少なくとも一方を満たしていればよい。 FIG. 8 shows an embodiment in which both the proximal taper portion 22 and the distal taper portion 24 satisfy the above (15) and (16), but it is sufficient for the balloon 2 to satisfy at least one of the above (15) and (16).
 近位側テーパー部22の位置TP0を含む区間に内層露出部20Aが配されているとは、近位側テーパー部22の近位側スリーブ部21側の端(位置TP0)に内層露出部20Aが配されていることを意味する。遠位側テーパー部24の位置TD0を含む区間に内層露出部20Aが配されているとは、遠位側テーパー部22の遠位側スリーブ部25側の端(位置TD0)に内層露出部20Aが配されていることを意味する。これにより、テーパー部の中でも突出部28が最も羽根形状部から露出しやすい部分においてショアD硬度の低い内層20aが露出できるため、血管内腔壁の損傷防止効果をより容易に向上できる。 That the exposed inner layer portion 20A is disposed in a section including position T P0 of the proximal taper portion 22 means that the exposed inner layer portion 20A is disposed at the end (position T P0 ) of the proximal sleeve portion 21 side of the proximal taper portion 22. That the exposed inner layer portion 20A is disposed in a section including position T D0 of the distal taper portion 24 means that the exposed inner layer portion 20A is disposed at the end (position T D0 ) of the distal sleeve portion 25 side of the distal taper portion 22. This allows the inner layer 20a, which has a low Shore D hardness, to be exposed in the portion of the taper portion where the protruding portion 28 is most likely to be exposed from the wing-shaped portion, making it easier to improve the effect of preventing damage to the blood vessel lumen wall.
 図9に示すように、バルーン2は、下記(17)及び(18)の少なくとも一方を満たしていることが好ましい。
 (17)上記(11)を満たしており、近位側テーパー部22は、突出部28が直管部23の突出部28の高さ以下の高さを有する低突出部領域28Lを有している。
 (18)上記(12)を満たしており、遠位側テーパー部24は、突出部28が直管部23の突出部28の高さ以下の高さを有する低突出部領域28Lを有している。
As shown in FIG. 9, it is preferable that the balloon 2 satisfies at least one of the following (17) and (18).
(17) The above (11) is satisfied, and the proximal taper section 22 has a low protrusion region 28L in which the protrusion 28 has a height equal to or less than the height of the protrusion 28 of the straight pipe section 23.
(18) The above (12) is satisfied, and the distal tapered section 24 has a low protrusion region 28L in which the protrusion 28 has a height equal to or less than the height of the protrusion 28 of the straight pipe section 23.
 図9には近位側テーパー部22と遠位側テーパー部24の両方が上記(17)と(18)を満たしている態様を示したが、バルーン2は上記(17)及び(18)の少なくとも一方を満たしていればよい。 FIG. 9 shows an embodiment in which both the proximal taper portion 22 and the distal taper portion 24 satisfy the above (17) and (18), but it is sufficient for the balloon 2 to satisfy at least one of the above (17) and (18).
 バルーン2が血管内腔を前進又は後退するときに、スリーブ部に次いで先頭となりスリーブ部よりも外径の大きなテーパー部の突出部28が、直管部23の突出部28の高さよりも低い高さを有する低突出部領域28Lを有していることにより、バルーン2の挿通性をさらに容易に向上できる。 When the balloon 2 advances or retreats within the blood vessel lumen, the protruding portion 28 of the tapered portion, which is the next leading portion after the sleeve portion and has a larger outer diameter than the sleeve portion, has a low protruding portion region 28L that has a height lower than the height of the protruding portion 28 of the straight tube portion 23, making it easier to improve the insertability of the balloon 2.
 低突出部領域28Lは、近位側テーパー部22及び/又は遠位側テーパー部24において長手軸方向x1に連続して設けられていてもよいし、不連続に設けられていてもよい。 The low protrusion region 28L may be provided continuously in the longitudinal axis direction x1 in the proximal taper section 22 and/or the distal taper section 24, or may be provided discontinuously.
 図9に示すように、バルーン2は、下記(19)及び(20)の少なくとも一方を満たしていることが好ましい。
 (19)上記(17)を満たしており、内層露出部20Aは近位側テーパー部22の低突出部領域28Lに配されている。
 (20)上記(18)を満たしており、内層露出部20Aは遠位側テーパー部24の低突出部領域28Lに配されている。
As shown in FIG. 9, it is preferable that the balloon 2 satisfies at least one of the following (19) and (20).
(19) The above (17) is satisfied, and the inner layer exposed portion 20A is arranged in the low protrusion region 28L of the proximal taper portion 22.
(20) The above (18) is satisfied, and the inner layer exposed portion 20A is arranged in the low protrusion region 28L of the distal taper portion 24.
 図9には近位側テーパー部22と遠位側テーパー部24の両方が上記(19)と(20)を満たしている態様を示したが、バルーン2は上記(19)及び(20)の少なくとも一方を満たしていればよい。 FIG. 9 shows an embodiment in which both the proximal taper portion 22 and the distal taper portion 24 satisfy the above (19) and (20), but it is sufficient for the balloon 2 to satisfy at least one of the above (19) and (20).
 近位側テーパー部22及び/又は遠位側テーパー部24の低突出部領域28Lに内層露出部20Aが配されていることにより、バルーン2が血管内腔を前進又は後退するときに、スリーブ部に次いで先頭となりスリーブ部よりも外径の大きなテーパー部の突出部28を、高さが低く、且つ、柔らかい構成とできるため、バルーン2の挿通性を向上しつつ血管内腔壁の損傷防止効果を向上することがさらに容易になる。 By arranging the exposed inner layer portion 20A in the low protrusion region 28L of the proximal taper portion 22 and/or the distal taper portion 24, when the balloon 2 advances or retreats through the blood vessel lumen, the protrusion 28 of the taper portion, which is the next leading portion after the sleeve portion and has a larger outer diameter than the sleeve portion, can be made low in height and soft, making it easier to improve the insertion ability of the balloon 2 while also improving the effect of preventing damage to the blood vessel lumen wall.
 2.バルーンカテーテル
 本発明の実施形態に係るバルーンカテーテル1は、上記バルーンカテーテル用バルーン2を備える。上記「1.バルーンカテーテル用バルーン」の項にも記載したが、図1に示すように、バルーン2はシャフト30の遠位端部に接続されている。
2. Balloon Catheter The balloon catheter 1 according to the embodiment of the present invention includes the above-mentioned balloon for balloon catheter 2. As described in the above section "1. Balloon for balloon catheter", the balloon 2 is connected to the distal end of the shaft 30 as shown in FIG.
 図1には、シャフト30の遠位側から近位側に至る途中にガイドワイヤポート50を有し、ガイドワイヤポート50からシャフト30の遠位側までガイドワイヤ挿通路として機能するインナーシャフト60を有する、所謂ラピッドエクスチェンジ型のバルーンカテーテル1を示している。バルーンカテーテル1は、遠位側シャフト31と近位側シャフト32を有していることが好ましく、遠位側シャフト31と近位側シャフト32は別部材であって、遠位側シャフト31の近位端部が近位側シャフト32の遠位端部に接続されることにより、バルーン2からバルーンカテーテル1の近位端部まで延在するシャフト30が構成されていてもよい。或いは、1つのシャフト30がバルーン2からバルーンカテーテル1の近位端部まで延在していてもよく、遠位側シャフト31や近位側シャフト32がさらに複数のチューブ部材から構成されていてもよい。 1 shows a so-called rapid exchange type balloon catheter 1 having a guidewire port 50 on the way from the distal side to the proximal side of the shaft 30, and an inner shaft 60 that functions as a guidewire insertion passage from the guidewire port 50 to the distal side of the shaft 30. The balloon catheter 1 preferably has a distal shaft 31 and a proximal shaft 32, and the distal shaft 31 and the proximal shaft 32 may be separate members, and the proximal end of the distal shaft 31 may be connected to the distal end of the proximal shaft 32 to form the shaft 30 that extends from the balloon 2 to the proximal end of the balloon catheter 1. Alternatively, one shaft 30 may extend from the balloon 2 to the proximal end of the balloon catheter 1, and the distal shaft 31 and the proximal shaft 32 may be further composed of multiple tube members.
 シャフト30は内部に流体の流路とガイドワイヤ挿通路を有していることが好ましい。シャフト30が内部に流体の流路及びガイドワイヤの挿通路を有する構成とするには、例えば、シャフト30の内側に配置されているインナーシャフト60がガイドワイヤ挿通路として機能し、シャフト30とインナーシャフト60の間の空間が流体の流路として機能する構成とすることが挙げられる。このような構成の場合、インナーシャフト60がシャフト30の遠位端から延出してバルーン2を貫通し、バルーン2の遠位側がインナーシャフト60と接続され、バルーン2の近位側がシャフト30と接続されることが好ましい。 It is preferable that the shaft 30 has a fluid flow path and a guidewire insertion path inside. For example, the shaft 30 can be configured to have a fluid flow path and a guidewire insertion path inside by configuring the inner shaft 60 disposed inside the shaft 30 to function as a guidewire insertion path, and the space between the shaft 30 and the inner shaft 60 to function as a fluid flow path. In such a configuration, it is preferable that the inner shaft 60 extends from the distal end of the shaft 30 and penetrates the balloon 2, the distal side of the balloon 2 is connected to the inner shaft 60, and the proximal side of the balloon 2 is connected to the shaft 30.
 シャフト30は、樹脂、金属、又は樹脂と金属の組み合わせから構成されていることが好ましい。シャフトの構成材料として樹脂を用いることにより、シャフト30に可撓性や弾性を付与し易くなる。また、シャフト30の構成材料として金属を用いることにより、バルーンカテーテル1の送達性を向上できる。シャフト30を構成する樹脂としては、例えば、ポリアミド系樹脂、ポリエステル系樹脂、ポリウレタン系樹脂、ポリオレフィン系樹脂、フッ素系樹脂、塩化ビニル系樹脂、シリコーン系樹脂、天然ゴム、合成ゴム等が挙げられる。これらは1種のみを用いてもよく、2種以上を併用してもよい。シャフト30を構成する金属としては、例えば、SUS304、SUS316等のステンレス鋼、白金、ニッケル、コバルト、クロム、チタン、タングステン、金、Ni-Ti合金、Co-Cr合金、又はこれらの組み合わせが挙げられる。シャフト30が別部材の遠位側シャフト31と近位側シャフト32から構成される場合、例えば、遠位側シャフト31が樹脂から形成され、近位側シャフト32が金属から形成される構成とすることができる。また、シャフト30は、異なる材料又は同じ材料による積層構造を有していてもよい。 The shaft 30 is preferably made of a resin, a metal, or a combination of a resin and a metal. By using a resin as the material for the shaft, it becomes easier to impart flexibility and elasticity to the shaft 30. In addition, by using a metal as the material for the shaft 30, the deliverability of the balloon catheter 1 can be improved. Examples of resins that make up the shaft 30 include polyamide resins, polyester resins, polyurethane resins, polyolefin resins, fluorine resins, vinyl chloride resins, silicone resins, natural rubber, synthetic rubber, etc. These may be used alone or in combination of two or more. Examples of metals that make up the shaft 30 include stainless steel such as SUS304 and SUS316, platinum, nickel, cobalt, chromium, titanium, tungsten, gold, Ni-Ti alloys, Co-Cr alloys, or combinations thereof. When the shaft 30 is made up of a distal shaft 31 and a proximal shaft 32 that are separate members, the distal shaft 31 may be made of a resin, and the proximal shaft 32 may be made of a metal, for example. The shaft 30 may also have a laminated structure made of different materials or the same materials.
 バルーン2とシャフト30との接合は、接着剤による接着、溶着、バルーン2の端部とシャフト30とが重なっている箇所にリング状部材を取り付けてかしめること等が挙げられる。中でも、バルーン2とシャフト30とは、溶着により接合されていることが好ましい。バルーン2とシャフト30とが溶着されていることにより、バルーン2を繰り返し拡張又は収縮させてもバルーン2とシャフト30との接合が解除されにくく接合強度を向上できる。 The balloon 2 and the shaft 30 can be joined by bonding with an adhesive, welding, or by attaching a ring-shaped member to the overlapping portion of the end of the balloon 2 and the shaft 30 and crimping the end. Of these, it is preferable that the balloon 2 and the shaft 30 are joined by welding. By welding the balloon 2 and the shaft 30 together, the bond between the balloon 2 and the shaft 30 is less likely to come apart even if the balloon 2 is repeatedly expanded or contracted, and the strength of the bond can be improved.
 バルーンカテーテル1の遠位端部には、先端部材70が設けられていることが好ましい。先端部材70は、インナーシャフト60とは別部材としてバルーン2の遠位端部に接続されることでバルーンカテーテル1の遠位端部に設けられてもよいし、バルーン2の遠位端よりも遠位側まで延在したインナーシャフト60が先端部材70として機能してもよい。 It is preferable that a tip member 70 is provided at the distal end of the balloon catheter 1. The tip member 70 may be provided at the distal end of the balloon catheter 1 by being connected to the distal end of the balloon 2 as a separate member from the inner shaft 60, or the inner shaft 60 that extends distally beyond the distal end of the balloon 2 may function as the tip member 70.
 バルーン2の内部のインナーシャフト60上には、バルーン2の位置をX線透視化で確認できるように、長手軸方向x1においてバルーン2が位置する部分にX線不透過マーカー80が配置されていてもよい。X線不透過マーカー80は、バルーン2の直管部23の両端に相当する位置に配されることが好ましく、直管部23の長手軸方向x1の中央に相当する位置に配されてもよい。 On the inner shaft 60 inside the balloon 2, an X-ray opaque marker 80 may be placed at the portion where the balloon 2 is located in the longitudinal axis direction x1 so that the position of the balloon 2 can be confirmed by X-ray fluoroscopy. The X-ray opaque marker 80 is preferably placed at positions corresponding to both ends of the straight tube section 23 of the balloon 2, and may be placed at a position corresponding to the center of the straight tube section 23 in the longitudinal axis direction x1.
 シャフト30の近位側にはハブ5が設けられていてもよく、ハブ5にはバルーン2の内部に供給される流体の流路と連通した流体注入部6が設けられていることが好ましい。 A hub 5 may be provided on the proximal side of the shaft 30, and the hub 5 is preferably provided with a fluid injection section 6 that is connected to a flow path for fluid to be supplied to the inside of the balloon 2.
 シャフト30とハブ5との接合は、例えば、接着剤による接着、溶着等が挙げられる。中でも、シャフト30とハブ5とは接着により接合されていることが好ましい。シャフト30とハブ5とが接着されていることにより、例えば、シャフト30は柔軟性の高い材料から構成され、ハブ5は剛性の高い材料から構成されている等、シャフト30を構成する材料とハブ5を構成する材料とが異なっている場合に、シャフト30とハブ5の接合強度を高めてバルーンカテーテル1の耐久性を向上できる。 The shaft 30 and the hub 5 can be joined by, for example, bonding with an adhesive, welding, etc. Among these, it is preferable that the shaft 30 and the hub 5 are joined by adhesion. By bonding the shaft 30 and the hub 5 together, the bond strength between the shaft 30 and the hub 5 can be increased and the durability of the balloon catheter 1 can be improved when the shaft 30 and the hub 5 are made of different materials, for example, when the shaft 30 is made of a highly flexible material and the hub 5 is made of a highly rigid material.
 図示していないが、本発明は、シャフトの遠位側から近位側にわたってガイドワイヤ挿通路を有している、所謂オーバーザワイヤ型のバルーンカテーテルにも適用できる。オーバーザワイヤ型の場合、インフレーションルーメン及びガイドワイヤルーメンが手元側に配置されるハブまで延在しており、各ルーメンの近位側開口が二又構造のハブに設けられていることが好ましい。 Although not shown, the present invention can also be applied to so-called over-the-wire type balloon catheters that have a guidewire passage from the distal side to the proximal side of the shaft. In the case of over-the-wire type, it is preferable that the inflation lumen and guidewire lumen extend to a hub located on the proximal side, and that the proximal opening of each lumen is provided in a bifurcated hub.
 ラピッドエクスチェンジ型のカテーテルの場合、遠位側シャフト31及び/又は近位側シャフト32の外壁に適宜コーティングが施されていることが好ましく、遠位側シャフト31と近位側シャフト32の両方にコーティングが施されていることがより好ましい。オーバーザワイヤ型のカテーテルの場合は、外側シャフトの外壁に適宜コーティングが施されていることが好ましい。 In the case of a rapid exchange type catheter, it is preferable that the outer wall of the distal shaft 31 and/or the proximal shaft 32 is appropriately coated, and it is more preferable that both the distal shaft 31 and the proximal shaft 32 are coated. In the case of an over-the-wire type catheter, it is preferable that the outer wall of the outer shaft is appropriately coated.
 コーティングは、目的に応じて親水性コーティング又は疎水性コーティングとすることができ、シャフト30を親水性コーティング剤又は疎水性コーティング剤に浸漬したり、シャフト30の外壁に親水性コーティング剤又は疎水性コーティング剤を塗布したり、シャフト30の外壁を親水性コーティング剤又は疎水性コーティング剤で被覆したりすることにより施すことができる。コーティング剤は、薬剤や添加剤を含んでいてもよい。 The coating can be a hydrophilic coating or a hydrophobic coating depending on the purpose, and can be applied by immersing the shaft 30 in a hydrophilic coating agent or a hydrophobic coating agent, applying a hydrophilic coating agent or a hydrophobic coating agent to the outer wall of the shaft 30, or covering the outer wall of the shaft 30 with a hydrophilic coating agent or a hydrophobic coating agent. The coating agent may contain a drug or an additive.
 親水性コーティング剤としては、ポリビニルアルコール、ポリエチレングリコール、ポリアクリルアミド、ポリビニルピロリドン、メチルビニルエーテル無水マレイン酸共重合体などの親水性ポリマー、又はそれらの任意の組み合わせで作られた親水性コーティング剤等が挙げられる。 Hydrophilic coating agents include hydrophilic polymers such as polyvinyl alcohol, polyethylene glycol, polyacrylamide, polyvinylpyrrolidone, methyl vinyl ether maleic anhydride copolymer, or hydrophilic coating agents made from any combination thereof.
 疎水性コーティング剤としては、ポリテトラフルオロエチレン(PTFE)、フッ化エチレンプロピレン(FEP)、パーフルオロアルコキシアルカン(PFA)、シリコーンオイル、疎水性ウレタン樹脂、カーボンコート、ダイヤモンドコート、ダイヤモンドライクカーボン(DLC)コート、セラミックコート、アルキル基やパーフルオロアルキル基で終端された表面自由エネルギーが小さい物質等が挙げられる。 Hydrophobic coating agents include polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), perfluoroalkoxyalkane (PFA), silicone oil, hydrophobic urethane resin, carbon coat, diamond coat, diamond-like carbon (DLC) coat, ceramic coat, and substances with low surface free energy terminated with alkyl groups or perfluoroalkyl groups.
 3.バルーンカテーテルの製造方法
 本発明の実施形態に係るバルーンカテーテルの製造方法は、上記バルーンカテーテルの製造方法であって、径方向、周方向、及び長手軸方向を有し、長手軸方向に延在する内腔を有しているパリソンを準備するステップと、パリソンを延伸して、近位側スリーブ部、近位側テーパー部、直管部、遠位側テーパー部、及び遠位側スリーブ部を有し、突出部を有するバルーンを製造するステップと、近位側スリーブ部及び/又は遠位側スリーブ部の突出部の頂部側を長手軸方向に沿って切除して内層露出部を形成するステップと、を有しており、パリソンは、外層と、外層よりもショアD硬度が低い材料から構成されている内層と、を有しており、径方向の外方に突出し長手軸方向に延在している突出部を含む突出領域と、突出領域以外の非突出領域と、を有しており、長手軸方向に垂直な断面において、内層は、非突出領域において小厚部を有しており突出領域において小厚部よりも厚い厚みを有している大厚部を有している方法である。
3. A method for manufacturing a balloon catheter according to an embodiment of the present invention is a method for manufacturing the balloon catheter, comprising the steps of: preparing a parison having a radial direction, a circumferential direction, and a longitudinal direction, and an inner lumen extending in the longitudinal direction; stretching the parison to manufacture a balloon having a proximal sleeve portion, a proximal tapered portion, a straight tube portion, a distal tapered portion, and a distal sleeve portion, and having a protruding portion; and cutting the top side of the protruding portion of the proximal sleeve portion and/or the distal sleeve portion along the longitudinal direction to form an exposed inner layer portion, wherein the parison has an outer layer and an inner layer made of a material having a Shore D hardness lower than that of the outer layer, and has a protruding region including the protruding portion protruding radially outward and extending in the longitudinal direction, and a non-protruding region other than the protruding region, and in a cross section perpendicular to the longitudinal direction, the inner layer has a thin portion in the non-protruding region and a thick portion having a thickness greater than the thin portion in the protruding region.
 本発明の実施形態に係る方法では、パリソンが、外層と外層よりもショアD硬度が低い材料から構成されている内層とを有しており、突出領域と非突出領域とを有しており、長手軸方向に垂直な断面において、内層が非突出領域において小厚部を有しており突出領域において大厚部を有している。このようなパリソンを延伸してバルーンを製造する方法において、パリソンの近位側スリーブ部及び/又は遠位側スリーブ部に相当する部分の突出領域の頂部側を長手軸方向に沿って切除するか、又は、バルーンに成形後の近位側スリーブ部及び/又は遠位側スリーブ部の突出部の頂部側を長手軸方向に沿って切除することにより、近位側スリーブ部及び/又は遠位側スリーブ部に内層露出部を形成し、径方向の外方から見たとき周方向において内層露出部が外層に挟まれている「1.バルーンカテーテル用バルーン」を備える「2.バルーンカテーテル」を製造することができる。 In the method according to the embodiment of the present invention, the parison has an outer layer and an inner layer made of a material having a lower Shore D hardness than the outer layer, and has a protruding region and a non-protruding region, and in a cross section perpendicular to the longitudinal axis, the inner layer has a thin portion in the non-protruding region and a thick portion in the protruding region. In the method for producing a balloon by stretching such a parison, the top side of the protruding region of the part corresponding to the proximal sleeve portion and/or the distal sleeve portion of the parison is cut along the longitudinal axis, or the top side of the protruding portion of the proximal sleeve portion and/or the distal sleeve portion after molding into a balloon is cut along the longitudinal axis, thereby forming an exposed inner layer portion in the proximal sleeve portion and/or the distal sleeve portion, and a "2. Balloon catheter" can be produced that includes a "1. Balloon for balloon catheter" in which the exposed inner layer portion is sandwiched between the outer layers in the circumferential direction when viewed from the outside in the radial direction.
 図10~図18を参照しつつ、本発明の実施形態に係るバルーンカテーテルの製造方法を説明する。図10は、本発明の一実施形態に係る延伸前のパリソンの斜視図を表す。図11は図10に示したパリソンのXI-XI断面図(中厚部のない構成)を表し、図12は図11に示したパリソンの製造に用いられるパリソン用金型の長手軸方向に垂直な断面図を表す。図13はXI-XI断面図の変形例を表し(中厚部のある構成)、図14は図13に示したパリソンの製造に用いられるパリソン用金型の長手軸方向に垂直な断面図を表す。図15は、本発明の実施形態に係る製造方法においてパリソンの延伸に用いられる金型の長手軸方向の断面図を表す。図16は図15に示した金型のXVI-XVI断面図、すなわち金型直管部の断面図を表し、図17は図15に示した金型のXVII-XVII断面図、すなわち金型スリーブ部の断面図を表す。図18は、XVII-XVII断面図の変形例を表す。 With reference to Figures 10 to 18, a method for manufacturing a balloon catheter according to an embodiment of the present invention will be described. Figure 10 shows a perspective view of a parison before stretching according to an embodiment of the present invention. Figure 11 shows a XI-XI cross-sectional view (without a middle thickness portion) of the parison shown in Figure 10, and Figure 12 shows a cross-sectional view perpendicular to the longitudinal axis of a parison mold used to manufacture the parison shown in Figure 11. Figure 13 shows a modified example of the XI-XI cross-sectional view (with a middle thickness portion), and Figure 14 shows a cross-sectional view perpendicular to the longitudinal axis of a parison mold used to manufacture the parison shown in Figure 13. Figure 15 shows a cross-sectional view in the longitudinal axis direction of a mold used to stretch a parison in a manufacturing method according to an embodiment of the present invention. Figure 16 shows a XVI-XVI cross-sectional view of the mold shown in Figure 15, i.e., a cross-sectional view of the straight tube portion of the mold, and Figure 17 shows a XVII-XVII cross-sectional view of the mold shown in Figure 15, i.e., a cross-sectional view of the mold sleeve portion. Figure 18 shows a modified example of the XVII-XVII cross section.
 まず、パリソン200を準備する。図10に示すように、パリソン200は、樹脂から構成されており、内腔205を有する筒状の部材である。パリソン200は、第1端201と第2端202を有しており、第1端201から第2端202に向かう長手軸方向x2に延在している。パリソン200は、バルーン2と同様に径方向y2と周方向z2を有している。 First, prepare the parison 200. As shown in FIG. 10, the parison 200 is made of resin and is a tubular member having an inner cavity 205. The parison 200 has a first end 201 and a second end 202, and extends in a longitudinal axis direction x2 from the first end 201 to the second end 202. The parison 200 has a radial direction y2 and a circumferential direction z2, similar to the balloon 2.
 図11に示すように、パリソン200は、外層200bと、外層200bよりもショアD硬度が低い材料から構成されている内層200aとを有している。内層200a及び外層200bを構成する材料、並びにそれらのショアD硬度については、「1.バルーンカテーテル用バルーン」の項に記載した内層20a及び外層20bを構成する樹脂の説明、並びにそれらのショアD硬度についての記載を参照できる。 As shown in FIG. 11, the parison 200 has an outer layer 200b and an inner layer 200a made of a material having a lower Shore D hardness than the outer layer 200b. For the materials constituting the inner layer 200a and the outer layer 200b and their Shore D hardness, please refer to the description of the resins constituting the inner layer 20a and the outer layer 20b in the section "1. Balloon for balloon catheter" and the description of their Shore D hardness.
 パリソン200は、径方向y2の外方に突出し長手軸方向x2に延在している突出部208を含む突出領域R1と、突出領域R1以外の非突出領域R2とを有している。パリソン200を延伸することにより、突出部208がバルーン2の突出部28に、非突出領域R2の部分が突出部28以外のバルーン本体部20に成形されることができる。パリソン200の延伸は、パリソン200がブロー成形されることにより行われてもよいし、二軸延伸されることにより行われてもよい。 The parison 200 has a protruding region R1 including a protruding portion 208 that protrudes outward in the radial direction y2 and extends in the longitudinal direction x2, and a non-protruding region R2 other than the protruding region R1. By stretching the parison 200, the protruding portion 208 can be molded into the protruding portion 28 of the balloon 2, and the non-protruding region R2 can be molded into the balloon body portion 20 other than the protruding portion 28. The parison 200 can be stretched by blow molding the parison 200 or by biaxially stretching it.
 図11に示すように突出部208は周方向z2に複数設けられていてもよいし、図示していないが突出部208は周方向z2に1つ設けられていてもよい。突出部208が周方向z2に複数設けられている場合は、複数の突出部208は周方向z2に離隔していることが好ましく、周方向z2に等間隔に配されていることがより好ましい。 As shown in FIG. 11, multiple protrusions 208 may be provided in the circumferential direction z2, or, although not shown, one protrusion 208 may be provided in the circumferential direction z2. When multiple protrusions 208 are provided in the circumferential direction z2, it is preferable that the multiple protrusions 208 are spaced apart in the circumferential direction z2, and it is more preferable that they are arranged at equal intervals in the circumferential direction z2.
 図11に示すように、長手軸方向x2に垂直な断面において、内層200aは、非突出領域R2において小厚部220を有しており突出領域R1において小厚部220よりも厚い厚みを有している大厚部210を有している。突出領域R1において内層200aが大厚部210を有していることにより、後述する切除工程において突出部208の頂部側を長手軸方向x2に沿って切除することにより内層露出部を形成することができる。 As shown in FIG. 11, in a cross section perpendicular to the longitudinal axis direction x2, the inner layer 200a has a thin portion 220 in the non-protruding region R2 and a thick portion 210 that is thicker than the thin portion 220 in the protruding region R1. Because the inner layer 200a has a thick portion 210 in the protruding region R1, the top side of the protruding portion 208 can be cut along the longitudinal axis direction x2 in the cutting process described below to form an exposed inner layer portion.
 このようなパリソン200は、例えば、図12に示すようなパリソン用金型250を用いて樹脂を押出成形することにより製造できる。図12に示すように、パリソン用金型250は、第1筒状部材251、第2筒状部材252、及び第3筒状部材253を有しており、第1筒状部材251はパリソン200の内腔205を形成できるように円筒形状を有しており、第2筒状部材252は内層200aの大厚部210と小厚部220を形成できるように突出部を有する筒形状を有しており、第3筒状部材253は突出部208を形成できるように突出部を有する筒形状を有していることが好ましい。これにより、第1筒状部材251の外側面と第2筒状部材252の内側面との間の空間に内層200aを形成する樹脂を導入し、第2筒状部材252の外側面と第3筒状部材253の内側面との間の空間に外層200bを形成する樹脂を導入して押出成形することにより、内腔208、内層200a、及び外層200bを有し、突出領域R1において内層200aが大厚部210を有するパリソン200を製造することができる。 Such a parison 200 can be manufactured, for example, by extrusion molding a resin using a parison mold 250 as shown in Fig. 12. As shown in Fig. 12, the parison mold 250 has a first tubular member 251, a second tubular member 252, and a third tubular member 253, and it is preferable that the first tubular member 251 has a cylindrical shape so as to form the inner cavity 205 of the parison 200, the second tubular member 252 has a tubular shape with a protrusion so as to form the large thickness portion 210 and the small thickness portion 220 of the inner layer 200a, and the third tubular member 253 has a tubular shape with a protrusion so as to form the protrusion 208. This allows the resin that forms the inner layer 200a to be introduced into the space between the outer surface of the first tubular member 251 and the inner surface of the second tubular member 252, and the resin that forms the outer layer 200b to be introduced into the space between the outer surface of the second tubular member 252 and the inner surface of the third tubular member 253, and extrusion molding to produce a parison 200 that has an inner cavity 208, an inner layer 200a, and an outer layer 200b, and in which the inner layer 200a has a large thickness portion 210 in the protruding region R1.
 パリソン用金型250を構成する材料は、金属であることが好ましく、鉄、銅、アルミニウム又はこれらの合金であることがより好ましい。例えば、鉄の合金としてはステンレス鋼等が挙げられ、銅の合金としては真鍮等が挙げられ、アルミニウムの合金としてはジュラルミン等が挙げられる。十分な導電性や強度を有する点や加工のし易さの点から、パリソン用金型250はステンレス鋼で構成されていることが好ましい。 The material constituting the parison mold 250 is preferably a metal, and more preferably iron, copper, aluminum, or an alloy of these. For example, an iron alloy may be stainless steel, an copper alloy may be brass, and an aluminum alloy may be duralumin. In terms of sufficient conductivity and strength, and ease of processing, the parison mold 250 is preferably made of stainless steel.
 或いは、パリソン200は図13に示すような構成を有していてもよい。すなわち、長手軸方向x2に垂直な断面において、内層200aは、小厚部220よりも厚い厚みを有し大厚部210よりも薄い厚みを有する中厚部230を非突出領域R2において有しており、周方向z2において小厚部220は大厚部210と中厚部230の間に位置していてもよい。これにより、パリソン200を延伸した際にバルーン2の突出部28における内層20aの厚みを厚くすることが容易になり、後述する切除工程においてバルーン2に成形した後に突出部28の頂部側を切除して内層露出部20Aを形成することが容易になる。 Alternatively, the parison 200 may have a configuration as shown in FIG. 13. That is, in a cross section perpendicular to the longitudinal axis direction x2, the inner layer 200a may have a medium thickness portion 230 in the non-protruding region R2 that is thicker than the small thickness portion 220 and thinner than the large thickness portion 210, and the small thickness portion 220 may be located between the large thickness portion 210 and the medium thickness portion 230 in the circumferential direction z2. This makes it easier to increase the thickness of the inner layer 20a in the protruding portion 28 of the balloon 2 when the parison 200 is stretched, and makes it easier to form the inner layer exposed portion 20A by cutting the top side of the protruding portion 28 after molding into the balloon 2 in the cutting process described below.
 図13に示すようなパリソン200は、例えば、図14に示すようなパリソン用金型250を用いて樹脂を押出成形することにより製造できる。図14に示すパリソン用金型250は、第2筒状部材252が内層200aの大厚部210、小厚部220、及び中厚部230を形成できるように、突出領域R1を形成する部分に突出部を有し、非突出領域R2を形成する部分に上記突出部よりも低い高さを有する低突出部を有する筒形状を有していることが好ましい。これにより、上記と同様の方法により、内腔208、内層200a、及び外層200bを有し、突出領域R1において内層200aが大厚部210を有し、非突出領域R2において内層200aが小厚部220と中厚部230を有するパリソン200を製造することができる。 The parison 200 as shown in FIG. 13 can be manufactured by extruding resin using a parison mold 250 as shown in FIG. 14. The parison mold 250 shown in FIG. 14 preferably has a cylindrical shape with a protruding portion in the portion forming the protruding region R1 and a low protruding portion having a lower height than the protruding portion in the portion forming the non-protruding region R2 so that the second cylindrical member 252 can form the large thickness portion 210, the small thickness portion 220, and the medium thickness portion 230 of the inner layer 200a. This allows the manufacture of a parison 200 having an inner cavity 208, an inner layer 200a, and an outer layer 200b, in which the inner layer 200a has the large thickness portion 210 in the protruding region R1 and the inner layer 200a has the small thickness portion 220 and the medium thickness portion 230 in the non-protruding region R2, by the same method as described above.
 パリソン200を延伸することにより、近位側スリーブ部21、近位側テーパー部22、直管部23、遠位側テーパー部24、及び遠位側スリーブ部25を有し、突出部28を有するバルーン2を製造する。このとき、図15に示すような金型300を用いることができる。金型300は、長手軸方向x3、径方向y3、及び周方向z3を有し、長手軸方向x3に延在しパリソン200が挿入される内腔305を有している。金型300の内腔305には、パリソン200の長手軸方向x2における一部が配置されることが好ましい。 By stretching the parison 200, a balloon 2 having a proximal sleeve portion 21, a proximal tapered portion 22, a straight tube portion 23, a distal tapered portion 24, and a distal sleeve portion 25, and a protruding portion 28 is manufactured. In this case, a mold 300 as shown in FIG. 15 can be used. The mold 300 has a longitudinal axis direction x3, a radial direction y3, and a circumferential direction z3, and has an inner cavity 305 extending in the longitudinal axis direction x3 and into which the parison 200 is inserted. It is preferable that a portion of the parison 200 in the longitudinal axis direction x2 is placed in the inner cavity 305 of the mold 300.
 金型300は、長手軸方向x3において、バルーン2の直管部を形成する金型直管部300Cと、金型直管部300Cの両側に配されバルーン2のテーパー部を形成する2つの金型テーパー部300Tと、金型テーパー部300Tよりも金型直管部300Cから離れた側に配されバルーン2のスリーブ部を形成する2つの金型スリーブ部300Sを有していることが好ましい。これにより、金型直管部300Cによりバルーン2の直管部23が形成され、金型テーパー部300Tにより近位側テーパー部22及び遠位側テーパー部24が形成され、金型スリーブ部300Sにより近位側スリーブ部21及び遠位側スリーブ部25が形成されることができる。 The mold 300 preferably has, in the longitudinal axis direction x3, a mold straight pipe section 300C that forms the straight pipe section of the balloon 2, two mold taper sections 300T arranged on both sides of the mold straight pipe section 300C that form the tapered section of the balloon 2, and two mold sleeve sections 300S arranged on the side farther from the mold straight pipe section 300C than the mold taper sections 300T that form the sleeve section of the balloon 2. As a result, the mold straight pipe section 300C forms the straight pipe section 23 of the balloon 2, the mold taper sections 300T form the proximal side taper section 22 and the distal side taper section 24, and the mold sleeve sections 300S form the proximal side sleeve section 21 and the distal side sleeve section 25.
 金型300は、1つの部材から構成されていてもよく、複数の部材から構成されていてもよい。図15に示すように、複数の金型部材が長手軸方向x3において互いに接続されることにより構成されていてもよく、例えば、金型直管部300C、金型テーパー部300T、及び金型スリーブ部300Sがそれぞれ異なる金型部材であり、これらが長手軸方向x3において互いに接続されていてもよい。また、金型300は、径方向yに分割可能であってもよい。これにより、金型300の内腔305にパリソン200を挿入しやすくなる。図15に示すように、各金型部材は、隣り合う金型部材どうしを係合することにより接合されてもよいし、図示していないが隣り合う金型部材のそれぞれに磁石を取り付けて磁石の引力により接合されてもよい。 The mold 300 may be made of one member or may be made of multiple members. As shown in FIG. 15, multiple mold members may be connected to each other in the longitudinal axis direction x3. For example, the mold straight tube section 300C, the mold taper section 300T, and the mold sleeve section 300S may each be different mold members, and these may be connected to each other in the longitudinal axis direction x3. The mold 300 may also be separable in the radial direction y. This makes it easier to insert the parison 200 into the inner cavity 305 of the mold 300. As shown in FIG. 15, each mold member may be joined by engaging adjacent mold members with each other, or, although not shown, adjacent mold members may be attached with magnets and joined by the attractive force of the magnets.
 図16に示すように、金型300の内腔305は、径方向y3の外方に凹み長手軸方向x3に延在している溝部310と溝部310以外の円筒壁部320から形成されていることが好ましい。これにより、溝部310にパリソン200の突出部208を入り込ませてバルーン2の突出部28を形成することができる。溝部310は周方向z3に複数設けられていてもよいし、図示していないが溝部310は周方向z3に1つ設けられていてもよい。溝部310が周方向z3に複数設けられている場合は、溝部310は周方向z3に離隔していることが好ましく、周方向z3に等間隔に配されていることがより好ましい。 As shown in FIG. 16, the inner cavity 305 of the mold 300 is preferably formed of a groove portion 310 recessed outward in the radial direction y3 and extending in the longitudinal axis direction x3, and a cylindrical wall portion 320 other than the groove portion 310. This allows the protrusion portion 208 of the parison 200 to enter the groove portion 310 to form the protrusion portion 28 of the balloon 2. A plurality of groove portions 310 may be provided in the circumferential direction z3, or, although not shown, one groove portion 310 may be provided in the circumferential direction z3. When a plurality of groove portions 310 are provided in the circumferential direction z3, the groove portions 310 are preferably spaced apart in the circumferential direction z3, and more preferably arranged at equal intervals in the circumferential direction z3.
 溝部310は、金型直管部300Cに設けられていることが好ましく、金型テーパー部300Tや金型スリーブ部300Sに設けられていてもよい。溝部310が金型直管部300Cに設けられていることにより、バルーン2の直管部23に突出部28を形成することができ、バルーン2による狭窄部の切開効率を高められる。金型テーパー部300Tや金型スリーブ部300Sに設けられる溝部310の深さは、金型直管部300Cに設けられる溝部310の深さよりも浅くてもよいし同等であってもよく、後述する切除工程を行う順序により適宜選択できる。 The groove 310 is preferably provided in the mold straight pipe section 300C, and may be provided in the mold taper section 300T or mold sleeve section 300S. By providing the groove 310 in the mold straight pipe section 300C, a protrusion 28 can be formed in the straight pipe section 23 of the balloon 2, and the efficiency of cutting the narrowed part by the balloon 2 can be improved. The depth of the groove 310 provided in the mold taper section 300T or mold sleeve section 300S may be shallower than or equal to the depth of the groove 310 provided in the mold straight pipe section 300C, and can be appropriately selected depending on the order of performing the cutting process described below.
 金型300を構成する材料は、金属であることが好ましく、鉄、銅、アルミニウム又はこれらの合金であることがより好ましい。例えば、鉄の合金としてはステンレス鋼等が挙げられ、銅の合金としては真鍮等が挙げられ、アルミニウムの合金としてはジュラルミン等が挙げられる。十分な導電性や強度を有する点や加工のし易さの点から、パリソン用金型300はステンレス鋼で構成されていることが好ましい。 The material constituting the mold 300 is preferably a metal, and more preferably iron, copper, aluminum, or an alloy of these. For example, an iron alloy may be stainless steel, an copper alloy may be brass, and an aluminum alloy may be duralumin. In terms of sufficient conductivity and strength, and ease of processing, the parison mold 300 is preferably made of stainless steel.
 切除工程では、近位側スリーブ部21及び/又は遠位側スリーブ部25の突出部28の頂部側を長手軸方向x1に沿って切除することにより内層露出部20Aを形成する。切除工程は、パリソン200を延伸してバルーン2に成形してから実施してもよい。このとき、突出部28の外層20bのみを切除してもよいし、突出部28の外層20bとともに内層20aの一部も切除してもよい。或いは、パリソン200を延伸する前に、パリソン200の近位側スリーブ部21及び/又は遠位側スリーブ部25に相当する部分の突出部208の頂部側を長手軸方向x2に沿って切除し、この状態のパリソン200を延伸することにより近位側スリーブ部21及び/又は遠位側スリーブ部25の突出部28の頂部側が切除されたバルーン2としてもよい。このとき、突出部208の外層200bのみを切除してもよいし、突出部208の外層200bとともに内層200aの一部も切除してもよい。これにより、近位側スリーブ部21及び/又は遠位側スリーブ部25が、外層20bが存在していない内層露出部20Aを有しており、径方向y1の外方から見たとき周方向z1において内層露出部20Aが外層20bに挟まれるようにバルーン2を製造することができる。 In the cutting step, the top side of the protruding portion 28 of the proximal sleeve portion 21 and/or the distal sleeve portion 25 is cut along the longitudinal axis direction x1 to form the exposed inner layer portion 20A. The cutting step may be performed after the parison 200 is stretched to form the balloon 2. At this time, only the outer layer 20b of the protruding portion 28 may be cut, or a part of the inner layer 20a may be cut together with the outer layer 20b of the protruding portion 28. Alternatively, before stretching the parison 200, the top side of the protruding portion 208 of the parison 200 corresponding to the proximal sleeve portion 21 and/or the distal sleeve portion 25 may be cut along the longitudinal axis direction x2, and the parison 200 in this state may be stretched to form a balloon 2 in which the top side of the protruding portion 28 of the proximal sleeve portion 21 and/or the distal sleeve portion 25 has been cut off. At this time, only the outer layer 200b of the protruding portion 208 may be removed, or a part of the inner layer 200a may be removed together with the outer layer 200b of the protruding portion 208. This allows the proximal sleeve portion 21 and/or the distal sleeve portion 25 to have an inner layer exposed portion 20A where the outer layer 20b is not present, and the balloon 2 can be manufactured so that the inner layer exposed portion 20A is sandwiched between the outer layers 20b in the circumferential direction z1 when viewed from the outside in the radial direction y1.
 切除工程をバルーン2に成形してから実施する場合は、切除工程により近位側スリーブ部21及び/又は遠位側スリーブ部25の突出部28の高さを低くできることから、図17に示すように、バルーン2を成形する際の金型300の金型スリーブ部300Sにおける溝部310の深さは金型直管部300Cの溝部の深さと同等であってもよい。 If the cutting process is performed after molding the balloon 2, the height of the protruding portion 28 of the proximal sleeve portion 21 and/or the distal sleeve portion 25 can be reduced by the cutting process, so that the depth of the groove portion 310 in the mold sleeve portion 300S of the mold 300 when molding the balloon 2 may be equal to the depth of the groove portion of the mold straight tube portion 300C, as shown in FIG. 17.
 切除工程をパリソン200の段階で実施する場合は、切除工程により突出部208の高さが低くなった部分を近位側スリーブ部21及び/又は遠位側スリーブ部25に形成するため、図18に示すように、バルーン2を成形する際の金型300の金型スリーブ部300Sにおける溝部310の深さは金型直管部300Cの溝部の深さよりも浅くてもよい。 When the cutting process is performed at the parison 200 stage, the portion of the protrusion 208 whose height has been reduced by the cutting process is formed in the proximal sleeve portion 21 and/or the distal sleeve portion 25, so that, as shown in FIG. 18, the depth of the groove portion 310 in the mold sleeve portion 300S of the mold 300 when molding the balloon 2 may be shallower than the depth of the groove portion in the mold straight tube portion 300C.
 本発明の実施形態に係る製造方法は、近位側テーパー部22及び/又は遠位側テーパー部24の突出部28の頂部側を長手軸方向x1に沿って切除して内層露出部20Aを形成するステップをさらに有していてもよい。このテーパー部の切除工程についても、近位側スリーブ部21及び/又は遠位側スリーブ部25の場合と同様に、パリソン200を延伸してバルーン2に成形してから実施してもよいし、パリソン200の段階で実施してもよい。 The manufacturing method according to an embodiment of the present invention may further include a step of cutting the top side of the protruding portion 28 of the proximal taper portion 22 and/or the distal taper portion 24 along the longitudinal axis direction x1 to form the exposed inner layer portion 20A. As with the proximal sleeve portion 21 and/or the distal sleeve portion 25, this cutting step of the taper portion may be performed after the parison 200 is stretched and formed into the balloon 2, or may be performed at the parison 200 stage.
 テーパー部の切除工程をバルーン2に成形してから実施する場合は、切除工程により近位側テーパー部22及び/又は遠位側テーパー部24の突出部28の高さを低くできることから、バルーン2を成形する際の金型300の金型テーパー部300Tにおける溝部310の深さは金型直管部300Cの溝部の深さと同等であってもよい。 If the tapered portion cutting process is performed after the balloon 2 is molded, the height of the protruding portion 28 of the proximal tapered portion 22 and/or the distal tapered portion 24 can be reduced by the cutting process, so the depth of the groove portion 310 in the mold taper portion 300T of the mold 300 when molding the balloon 2 may be equal to the depth of the groove portion in the mold straight tube portion 300C.
 テーパー部の切除工程をパリソン200の段階で実施する場合は、切除工程により突出部208の高さが低くなった部分を近位側テーパー部22及び/又は遠位側テーパー部24に形成するため、バルーン2を成形する際の金型300の金型テーパー部300Tにおける溝部310の深さは金型直管部300Cの溝部の深さよりも浅くてもよい。 If the tapered portion cutting process is performed at the parison 200 stage, the portion of the protrusion 208 whose height has been reduced by the cutting process is formed in the proximal tapered portion 22 and/or the distal tapered portion 24, so the depth of the groove portion 310 in the mold taper portion 300T of the mold 300 when molding the balloon 2 may be shallower than the depth of the groove portion in the mold straight tube portion 300C.
 本願は、2022年11月16日に出願された日本国特許出願第2022-183539号に基づく優先権の利益を主張するものである。2022年11月16日に出願された日本国特許出願第2022-183539号の明細書の全内容が、本願に参考のため援用される。 This application claims the benefit of priority based on Japanese Patent Application No. 2022-183539, filed on November 16, 2022. The entire contents of the specification of Japanese Patent Application No. 2022-183539, filed on November 16, 2022, are incorporated by reference into this application.
1:バルーンカテーテル
2:バルーンカテーテル用バルーン
5:ハブ
6:流体注入部
20:バルーン本体部
20A:内層露出部
20a:内層
20b:外層
21:近位側スリーブ部
22:近位側テーパー部
23:直管部
24:遠位側テーパー部
25:遠位側スリーブ部
28:突出部
28L:低突出部領域
28t:頂部
30:シャフト
31:遠位側シャフト
32:近位側シャフト
50:ガイドワイヤポート
60:インナーシャフト
70:先端部材
80:マーカー
200:パリソン
200a:パリソンの内層
200b:パリソンの外層
201:パリソンの第1端
202:パリソンの第2端
205:パリソンの内腔
208:パリソンの突出部
210:大厚部
220:小厚部
230:中厚部
250:パリソン用金型
251:第1筒状部材
252:第2筒状部材
253:第3筒状部材
300:金型
300C:金型直管部
300S:金型スリーブ部
300T:金型テーパー部
305:金型の内腔
310:溝部
320:円筒壁部
La:内層露出部の周方向の長さ
Lb:内層露出部の両側のそれぞれの外層の周方向の長さ 
1: Balloon catheter 2: Balloon for balloon catheter 5: Hub 6: Fluid injection section 20: Balloon body section 20A: Inner layer exposed section 20a: Inner layer 20b: Outer layer 21: Proximal sleeve section 22: Proximal taper section 23: Straight tube section 24: Distal taper section 25: Distal sleeve section 28: Protruding section 28L: Low protruding section region 28t: Apex section 30: Shaft 31: Distal shaft 32: Proximal shaft 50: Guidewire port 60: Inner shaft 70: Tip member 80: Marker 200: Parison 200a: Inner layer of parison 200b: outer layer of parison 201: first end of parison 202: second end of parison 205: inner cavity of parison 208: protruding portion of parison 210: large thickness portion 220: small thickness portion 230: medium thickness portion 250: mold for parison 251: first cylindrical member 252: second cylindrical member 253: third cylindrical member 300: mold 300C: mold straight tube portion 300S: mold sleeve portion 300T: mold tapered portion 305: inner cavity of mold 310: groove portion 320: cylindrical wall portion La: circumferential length of exposed portion of inner layer Lb: circumferential length of each outer layer on both sides of exposed portion of inner layer

Claims (17)

  1.  長手軸方向、径方向、及び周方向を有し、外層と、前記外層よりもショアD硬度が低い材料から構成されている内層とを有しているバルーンカテーテル用バルーンであって、
     直管部と、前記直管部よりも近位側に位置している近位側テーパー部と、前記近位側テーパー部よりも近位側に位置している近位側スリーブ部と、前記直管部よりも遠位側に位置している遠位側テーパー部と、前記遠位側テーパー部よりも遠位側に位置している遠位側スリーブ部と、を有しており、
     前記径方向の外方に突出し前記長手軸方向に延在している突出部を有しており、
     下記(1)及び(2)の少なくとも一方を満たしているバルーンカテーテル用バルーン。
     (1)前記近位側スリーブ部の前記突出部は、前記外層が存在していない内層露出部を有しており、前記径方向の外方から見たとき前記周方向において前記内層露出部は前記外層に挟まれている。
     (2)前記遠位側スリーブ部の前記突出部は、前記外層が存在していない内層露出部を有しており、前記径方向の外方から見たとき前記周方向において前記内層露出部は前記外層に挟まれている。
    A balloon for a balloon catheter having a longitudinal axis direction, a radial direction, and a circumferential direction, the balloon having an outer layer and an inner layer made of a material having a Shore D hardness lower than that of the outer layer,
    The endoscopic catheter has a straight pipe section, a proximal tapered section located proximally of the straight pipe section, a proximal sleeve section located proximally of the proximal tapered section, a distal tapered section located distally of the straight pipe section, and a distal sleeve section located distally of the distal tapered section,
    A protrusion protruding outward in the radial direction and extending in the longitudinal axis direction,
    A balloon for a balloon catheter, which satisfies at least one of the following (1) and (2):
    (1) The protruding portion of the proximal sleeve portion has an exposed inner layer portion where the outer layer is not present, and when viewed from the radial outside, the exposed inner layer portion is sandwiched between the outer layer in the circumferential direction.
    (2) The protrusion portion of the distal sleeve portion has an exposed inner layer portion where the outer layer is not present, and when viewed from the radially outward side, the exposed inner layer portion is sandwiched between the outer layer in the circumferential direction.
  2.  前記直管部の前記突出部は、前記外層が存在していない内層露出部を有していない請求項1に記載のバルーンカテーテル用バルーン。 The balloon for a balloon catheter according to claim 1, wherein the protruding portion of the straight tube portion does not have an exposed portion of the inner layer where the outer layer is not present.
  3.  下記(3)及び(4)の少なくとも一方を満たしている請求項1又は2に記載のバルーンカテーテル用バルーン。
     (3)前記(1)を満たしており、前記長手軸方向において、前記近位側スリーブ部の近位端を0%の位置SP0、前記近位側スリーブ部の前記近位側テーパー部側の端を100%の位置SP100としたとき、前記近位側スリーブ部の前記内層露出部は位置SP0から75%の位置SP75までの区間の少なくとも一部に配されている。
     (4)前記(2)を満たしており、前記長手軸方向において、前記遠位側スリーブ部の遠位端を0%の位置SD0、前記遠位側スリーブ部の前記遠位側テーパー部側の端を100%の位置SD100としたとき、前記遠位側スリーブ部の前記内層露出部は位置SD0から75%の位置SD75までの区間の少なくとも一部に配されている。
    3. The balloon for a balloon catheter according to claim 1 or 2, which satisfies at least one of the following (3) and (4):
    (3) The condition (1) is satisfied, and when, in the longitudinal axis direction, the proximal end of the proximal sleeve portion is the 0% position S P0 and the end of the proximal sleeve portion on the proximal taper portion side is the 100% position S P100 , the exposed inner layer portion of the proximal sleeve portion is arranged in at least a part of the section from position S P0 to 75% position S P75 .
    (4) The condition (2) is satisfied, and when, in the longitudinal axis direction, the distal end of the distal sleeve portion is defined as the 0% position S D0 and the end of the distal sleeve portion on the distal taper portion side is defined as the 100% position S D100 , the exposed inner layer portion of the distal sleeve portion is arranged in at least a part of the section from position S D0 to 75% position S D75 .
  4.  下記(5)及び(6)の少なくとも一方を満たしている請求項3に記載のバルーンカテーテル用バルーン。
     (5)前記(3)を満たしており、前記近位側スリーブ部の前記内層露出部は前記位置SP0を含む区間に配されている。
     (6)前記(4)を満たしており、前記遠位側スリーブ部の前記内層露出部は前記位置SD0を含む区間に配されている。
    The balloon for a balloon catheter according to claim 3, which satisfies at least one of the following (5) and (6):
    (5) The above (3) is satisfied, and the exposed portion of the inner layer of the proximal sleeve portion is disposed in a section including the position S P0 .
    (6) The above (4) is satisfied, and the exposed portion of the inner layer of the distal sleeve portion is disposed in a section including the position S- D0 .
  5.  前記長手軸方向に垂直な断面において、前記内層露出部の前記周方向の長さは、前記内層露出部の両側のそれぞれの前記外層の前記周方向の長さよりも長い請求項1又は2に記載のバルーンカテーテル用バルーン。 The balloon for a balloon catheter according to claim 1 or 2, wherein in a cross section perpendicular to the longitudinal axis, the circumferential length of the exposed inner layer portion is longer than the circumferential length of each of the outer layers on both sides of the exposed inner layer portion.
  6.  前記長手軸方向に垂直な断面において、前記内層露出部の前記周方向の長さは、前記内層露出部の両側のそれぞれの前記外層の前記周方向の長さよりも短い請求項1又は2に記載のバルーンカテーテル用バルーン。 The balloon for a balloon catheter according to claim 1 or 2, wherein in a cross section perpendicular to the longitudinal axis, the circumferential length of the exposed inner layer portion is shorter than the circumferential length of each of the outer layers on both sides of the exposed inner layer portion.
  7.  下記(7)及び(8)の少なくとも一方を満たしている請求項1又は2に記載のバルーンカテーテル用バルーン。
     (7)前記(1)を満たしており、前記近位側スリーブ部は、前記突出部が前記直管部の前記突出部の高さ以下の高さを有する低突出部領域を有している。
     (8)前記(2)を満たしており、前記遠位側スリーブ部は、前記突出部が前記直管部の前記突出部の高さ以下の高さを有する低突出部領域を有している。
    3. The balloon for a balloon catheter according to claim 1 or 2, which satisfies at least one of the following (7) and (8):
    (7) The above (1) is satisfied, and the proximal sleeve portion has a low protrusion region in which the protrusion has a height equal to or less than the height of the protrusion of the straight pipe portion.
    (8) The above (2) is satisfied, and the distal sleeve portion has a low protrusion region in which the protrusion has a height equal to or less than the height of the protrusion of the straight tube portion.
  8.  下記(9)及び(10)の少なくとも一方を満たしている請求項7に記載のバルーンカテーテル用バルーン。
     (9)前記(7)を満たしており、前記内層露出部は前記近位側スリーブ部の前記低突出部領域に配されている。
     (10)前記(8)を満たしており、前記内層露出部は前記遠位側スリーブ部の前記低突出部領域に配されている。
    The balloon for a balloon catheter according to claim 7, which satisfies at least one of the following (9) and (10):
    (9) The above (7) is satisfied, and the exposed inner layer portion is disposed in the low protrusion region of the proximal sleeve portion.
    (10) The above (8) is satisfied, and the exposed inner layer portion is disposed in the low protrusion region of the distal sleeve portion.
  9.  下記(11)及び(12)の少なくとも一方を満たしている請求項1又は2に記載のバルーンカテーテル用バルーン。
     (11)前記近位側テーパー部の前記突出部は、前記外層が存在していない内層露出部を有しており、前記径方向の外方から見たとき前記周方向において前記内層露出部は前記外層に挾まれている。
     (12)前記遠位側テーパー部の前記突出部は、前記外層が存在していない内層露出部を有しており、前記径方向の外方から見たとき前記周方向において前記内層露出部は前記外層に挟まれている。
    3. The balloon for a balloon catheter according to claim 1 or 2, which satisfies at least one of the following (11) and (12):
    (11) The protruding portion of the proximal taper section has an inner layer exposed portion where the outer layer is not present, and when viewed from the radial outside, the inner layer exposed portion is sandwiched between the outer layer in the circumferential direction.
    (12) The protruding portion of the distal taper section has an inner layer exposed portion where the outer layer is not present, and when viewed from the radial outside, the inner layer exposed portion is sandwiched between the outer layer in the circumferential direction.
  10.  下記(13)及び(14)の少なくとも一方を満たしている請求項9に記載のバルーンカテーテル用バルーン。
     (13)前記(11)を満たしており、前記長手軸方向において、前記近位側テーパー部の近位側スリーブ部側の端を0%の位置TP0、前記近位側テーパー部の前記直管部側の端を100%の位置TP100としたとき、前記近位側テーパー部の前記内層露出部は位置TP0から75%の位置TP75までの区間の少なくとも一部に配されている。
     (14)前記(12)を満たしており、前記長手軸方向において、前記遠位側テーパー部の遠位側スリーブ部側の端を0%の位置TD0、前記遠位側テーパー部の前記直管部側の端を100%の位置TD100としたとき、前記遠位側テーパー部の前記内層露出部は位置TD0から75%の位置TD75までの区間の少なくとも一部に配されている。
    The balloon for a balloon catheter according to claim 9, which satisfies at least one of the following (13) and (14):
    (13) The condition (11) is satisfied, and when, in the longitudinal axis direction, the end of the proximal taper portion on the proximal sleeve portion side is defined as the 0% position T P0 and the end of the proximal taper portion on the straight tube portion side is defined as the 100% position T P100 , the exposed inner layer portion of the proximal taper portion is located in at least a part of the section from position T P0 to 75% position T P75 .
    (14) The condition (12) is satisfied, and when, in the longitudinal axis direction, the end of the distal taper portion on the distal sleeve portion side is defined as a 0% position T D0 and the end of the distal taper portion on the straight tube portion side is defined as a 100% position T D100 , the exposed inner layer portion of the distal taper portion is located in at least a part of the section from position T D0 to 75% position T D75 .
  11.  下記(15)及び(16)の少なくとも一方を満たしている請求項10に記載のバルーンカテーテル用バルーン。
     (15)前記(13)を満たしており、前記近位側テーパー部の前記内層露出部は前記位置TP0を含む区間に配されている。
     (16)前記(14)を満たしており、前記遠位側テーパー部の前記内層露出部は前記位置TD0を含む区間に配されている。
    The balloon for a balloon catheter according to claim 10, which satisfies at least one of the following (15) and (16):
    (15) The above (13) is satisfied, and the inner layer exposed portion of the proximal taper portion is disposed in a section including the position T P0 .
    (16) The above (14) is satisfied, and the exposed inner layer portion of the distal taper portion is disposed in a section including the position T- D0 .
  12.  下記(17)及び(18)の少なくとも一方を満たしている請求項9に記載のバルーンカテーテル用バルーン。
     (17)前記(11)を満たしており、前記近位側テーパー部は、前記突出部が前記直管部の前記突出部の高さ以下の高さを有する低突出部領域を有している。
     (18)前記(12)を満たしており、前記遠位側テーパー部は、前記突出部が前記直管部の前記突出部の高さ以下の高さを有する低突出部領域を有している。
    The balloon for a balloon catheter according to claim 9, which satisfies at least one of the following (17) and (18).
    (17) The above (11) is satisfied, and the proximal taper portion has a low protrusion region in which the protrusion has a height equal to or less than the height of the protrusion of the straight pipe portion.
    (18) The condition (12) is satisfied, and the distal tapered portion has a low protrusion region in which the protrusion has a height equal to or less than the height of the protrusion of the straight tube portion.
  13.  下記(19)及び(20)の少なくとも一方を満たしている請求項12に記載のバルーンカテーテル用バルーン。
     (19)前記(17)を満たしており、前記内層露出部は前記近位側テーパー部の前記低突出部領域に配されている。
     (20)前記(18)を満たしており、前記内層露出部は前記遠位側テーパー部の前記低突出部領域に配されている。
    The balloon for a balloon catheter according to claim 12, which satisfies at least one of the following (19) and (20):
    (19) The above (17) is satisfied, and the exposed inner layer portion is disposed in the low protrusion region of the proximal taper portion.
    (20) The above (18) is satisfied, and the exposed inner layer portion is disposed in the low protrusion region of the distal taper portion.
  14.  請求項1又は2に記載のバルーンカテーテル用バルーンを備えるバルーンカテーテル。 A balloon catheter comprising the balloon for a balloon catheter according to claim 1 or 2.
  15.  請求項14に記載のバルーンカテーテルの製造方法であって、
     長手軸方向、径方向、及び周方向を有し、前記長手軸方向に延在する内腔を有しているパリソンを準備するステップと、
     前記パリソンを延伸して、前記近位側スリーブ部、前記近位側テーパー部、前記直管部、前記遠位側テーパー部、前記遠位側スリーブ部を有し、前記突出部を有するバルーンを製造するステップと、
     前記近位側スリーブ部及び/又は前記遠位側スリーブ部の前記突出部の頂部側を前記長手軸方向に沿って切除して前記内腔露出部を形成するステップと、を有しており、
     前記パリソンは、
     外層と、前記外層よりもショアD硬度が低い材料から構成されている内層と、を有しており、
     前記径方向の外方に突出し前記長手軸方向に延在している突出部を含む突出領域と、前記突出領域以外の非突出領域と、を有しており、
     前記長手軸方向に垂直な断面において、前記内層は、前記非突出領域において小厚部を有しており前記突出領域において前記小厚部よりも厚い厚みを有している大厚部を有しているバルーンカテーテルの製造方法。
    A method for manufacturing a balloon catheter according to claim 14, comprising the steps of:
    providing a parison having a longitudinal axis, a radial direction, and a circumferential direction, the parison having an internal lumen extending in the longitudinal direction;
    stretching the parison to produce a balloon having the proximal sleeve portion, the proximal tapered portion, the straight portion, the distal tapered portion, the distal sleeve portion, and having the protruding portion;
    and cutting off a top side of the proximal sleeve portion and/or the distal sleeve portion along the longitudinal axis direction to form the lumen exposed portion,
    The parison is
    The golf club has an outer layer and an inner layer made of a material having a Shore D hardness lower than that of the outer layer,
    A protruding region including a protruding portion protruding outward in the radial direction and extending in the longitudinal axis direction, and a non-protruding region other than the protruding region,
    A method for manufacturing a balloon catheter, wherein, in a cross section perpendicular to the longitudinal axis direction, the inner layer has a thin portion in the non-protruding region and a thick portion in the protruding region that is thicker than the thin portion.
  16.  前記近位側テーパー部及び/又は前記遠位側テーパー部の前記突出部の頂部側を前記長手軸方向に沿って切除して前記内層露出部を形成するステップをさらに有する請求項15に記載のバルーンカテーテルの製造方法。 The method for manufacturing a balloon catheter according to claim 15, further comprising the step of cutting the apex side of the protruding portion of the proximal taper portion and/or the distal taper portion along the longitudinal axis direction to form the exposed inner layer portion.
  17.  前記長手軸方向に垂直な断面において、前記内層は、前記小厚部よりも厚い厚みを有し前記大厚部よりも薄い厚みを有する中厚部を前記非突出領域において有しており、前記周方向において前記小厚部は前記大厚部と前記中厚部の間に位置している請求項15に記載のバルーンカテーテルの製造方法。
     
    16. The method for manufacturing a balloon catheter according to claim 15, wherein in a cross section perpendicular to the longitudinal axis direction, the inner layer has a medium thickness portion in the non-protruding region that is thicker than the small thickness portion and thinner than the large thickness portion, and the small thickness portion is located between the large thickness portion and the medium thickness portion in the circumferential direction.
PCT/JP2023/038878 2022-11-16 2023-10-27 Balloon for balloon-catheter, balloon catheter equipped with same, and method for manufacturing balloon catheter WO2024106176A1 (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005517474A (en) * 2002-02-14 2005-06-16 アヴェンテック ヴァスキュラー コーポレイション Balloon catheter and method for providing a longitudinal axial channel in a lesion
US20080300610A1 (en) * 2007-05-31 2008-12-04 Cook Incorporated Device for treating hardened lesions and method of use thereof
WO2017204042A1 (en) * 2016-05-26 2017-11-30 株式会社グッドマン Balloon catheter and method for manufacturing balloon body
JP2021053005A (en) * 2019-09-30 2021-04-08 テルモ株式会社 Balloon catheter, and manufacturing method of balloon
WO2021125103A1 (en) * 2019-12-20 2021-06-24 株式会社カネカ Balloon catheter
WO2022102766A1 (en) * 2020-11-16 2022-05-19 株式会社カネカ Balloon for balloon catheter

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005517474A (en) * 2002-02-14 2005-06-16 アヴェンテック ヴァスキュラー コーポレイション Balloon catheter and method for providing a longitudinal axial channel in a lesion
US20080300610A1 (en) * 2007-05-31 2008-12-04 Cook Incorporated Device for treating hardened lesions and method of use thereof
WO2017204042A1 (en) * 2016-05-26 2017-11-30 株式会社グッドマン Balloon catheter and method for manufacturing balloon body
JP2021053005A (en) * 2019-09-30 2021-04-08 テルモ株式会社 Balloon catheter, and manufacturing method of balloon
WO2021125103A1 (en) * 2019-12-20 2021-06-24 株式会社カネカ Balloon catheter
WO2022102766A1 (en) * 2020-11-16 2022-05-19 株式会社カネカ Balloon for balloon catheter

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