WO2024103718A1 - Liquid-cooling heat dissipation device, heat dissipation system, and electronic device - Google Patents

Liquid-cooling heat dissipation device, heat dissipation system, and electronic device Download PDF

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Publication number
WO2024103718A1
WO2024103718A1 PCT/CN2023/101003 CN2023101003W WO2024103718A1 WO 2024103718 A1 WO2024103718 A1 WO 2024103718A1 CN 2023101003 W CN2023101003 W CN 2023101003W WO 2024103718 A1 WO2024103718 A1 WO 2024103718A1
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WO
WIPO (PCT)
Prior art keywords
liquid
heat dissipation
heat
bottom plate
plate
Prior art date
Application number
PCT/CN2023/101003
Other languages
French (fr)
Chinese (zh)
Inventor
默蓬勃
孙晓光
夏高亮
黄星
刘安涛
Original Assignee
华为技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Publication of WO2024103718A1 publication Critical patent/WO2024103718A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating

Definitions

  • the present application relates to the field of heat dissipation technology, and in particular to a liquid cooling device, a heat dissipation system and an electronic device.
  • the heat dissipation of components is mainly liquid cooling and air cooling.
  • a metal cold plate is usually used in combination with a thermal interface material (TIM) to dissipate heat from the heating device.
  • TIM thermal interface material
  • the TIM material can ensure the fit with the heating device through its own flexibility and reduce thermal resistance.
  • the use of TIM will increase product costs and make assembly complicated.
  • each plug-in and pull-out means wasting a TIM material, which is extremely costly and wastes costs.
  • the present application provides a liquid cooling device, a cooling system and an electronic device to solve the problem in the above-mentioned prior art that the use of TIM materials will lead to complicated product assembly, increase material loss during the plugging and unplugging of heating devices, and cause cost increase.
  • the first aspect of the present application provides a liquid-cooled heat dissipation device, which includes: a cold plate, the cold plate includes a side wall, a top plate and a bottom plate, the side wall, the top plate and the bottom plate constitute a first accommodating cavity, a flow channel is arranged in the first accommodating cavity, and a liquid inlet and a liquid outlet connected to the flow channel are respectively arranged on the side wall; the bottom plate is made of a flexible material, and when the bottom plate contacts with a heat sink, the bottom plate can be deformed according to the shape of the heat sink so that the bottom plate fits with the heat sink and conducts the heat of the heat sink to the cooling liquid flowing in the flow channel.
  • the liquid-cooled heat dissipation device provided in the present application can reliably fit with heat sinks with different heat dissipation surfaces by providing a flexible base plate, without adding additional flexible materials such as TIM materials between the base plate and the heat sink, thereby reducing material loss and saving costs, while effectively improving heat dissipation efficiency.
  • the top plate and/or the side wall are made of flexible material.
  • the flexible material can make the bottom plate, top plate or side wall deform according to the shape of the heat sink when in contact with the heat sink, so that the bottom plate, top plate or side wall can fit the heat sink reliably and effectively transfer heat to the coolant in the cold plate, so that one cold plate can be used to dissipate heat for multiple heat sinks, thereby improving heat dissipation efficiency, reducing space occupation, and facilitating product miniaturization.
  • the bottom plate is a single-layer structure or a multi-layer structure.
  • the bottom plate can be a single-layer structure, so that the bottom plate and the cold plate can be easily processed and manufactured.
  • the bottom plate can also be a multi-layer structure, and the softness of each layer can be different, so as to improve the strength of the bottom plate and avoid tearing.
  • the flexible material is one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone.
  • the bottom plate made of such materials can have good flexibility and lower thermal resistance than air, and can be elastically expanded and deformed by the pressure of the coolant, so that the bottom plate can fit with the heat sink, and there will be no gap between the bottom plate and the heat sink, avoiding the gap between the bottom plate and the heat sink, thereby reducing the thermal resistance, and at the same time maximizing the contact area between the bottom plate and the heat sink, so that the heat of the heat sink can be transferred to the coolant through the bottom plate, thereby improving the heat dissipation effect.
  • the base plate when the base plate is a multi-layer structure, the base plate includes a first layer and a second layer, the hardness of the first layer is greater than the hardness of the second layer, the first layer is used to enhance the structural strength of the base plate, and the second layer is used to ensure the flexibility of the base plate.
  • the first layer and the second layer are made of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone.
  • the first layer and the second layer made of these materials have good flexibility, and the hardness of the first layer and the second layer can be adjusted through corresponding processes to improve the structural strength of the bottom plate.
  • the material of the bottom plate is a single-layer structure or a multi-layer structure, which is a composite material composed of carbon fiber or glass fiber and one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone.
  • the carbon fiber or glass fiber can improve the overall strength of the bottom plate, prevent the bottom plate from being damaged during use, and extend the service life of the bottom plate.
  • the top plate and the bottom plate form the main body of the cold plate, at least part of the side wall forms the inlet and outlet of the cold plate, the flow channel is arranged in the main body, the inlet and the outflow are respectively connected to the two ends of the main body, the liquid inlet is arranged in the inlet, and the liquid outlet is arranged in the outflow; the inner side wall of the inlet and/or the outflow is provided with a guide structure, and the guide structure is used to make the cooling liquid evenly distributed in the flow channel.
  • the coolant entering from the liquid inlet can be dispersed to various positions of the main body through the guidance and diversion of the guide structure, so that the coolant can flow at various positions of the main body, and the heat at various positions can be taken away by the coolant, thereby improving the heat dissipation effect of the cold plate.
  • the outflow part can also be provided with a guide structure, through which the coolant in the main body can be gathered to the liquid outlet to speed up the output of the coolant, reduce the impact of the coolant on the inner wall of the cold plate, and reduce noise.
  • the guide structure includes a plurality of guide plates arranged in parallel and at intervals.
  • each guide plate can realize the diversion of the coolant, so that the coolant entering from the liquid inlet can be distributed between any two adjacent guide plates, so that the coolant entering from the liquid inlet can be quickly distributed to various areas of the main body, so that each part of the main body can play an effective heat dissipation function.
  • the guide structure includes a plurality of guide plates, and the plurality of guide plates in the inlet portion converge from a side close to the main body portion toward a side of the liquid inlet, and/or the plurality of guide plates in the outflow portion converge from a side close to the main body portion toward a side of the liquid outlet.
  • each guide plate is distributed in a radial shape, so that the ends of each guide plate close to the liquid inlet are relatively gathered, so that the coolant entering from the liquid inlet can quickly enter between two adjacent guide plates, and be guided to different areas of the main body through the guide plates, so that all parts of the main body can play an effective heat dissipation function.
  • the coolant that has undergone heat exchange in the main body can also be quickly gathered to the position of the liquid outlet through the guide plate of the outflow part, so that it can quickly flow out from the liquid outlet, thereby improving the heat exchange efficiency.
  • there are multiple flow channels and the multiple flow channels are arranged in an array, and the cross-sectional shape of the flow channels is circular, elliptical, rectangular, square or trapezoidal along a direction perpendicular to the flow of the coolant in the flow channels.
  • the multiple flow channels distributed in an array can be evenly distributed in various positions and regions in the cold plate for heat dissipation, thereby improving the heat dissipation efficiency of the cold plate and achieving uniform heat dissipation at various positions of the heat sink.
  • the flow channel has one, thereby simplifying the structure, facilitating processing and manufacturing, and saving costs.
  • the wall thickness of the base plate is determined by the thermal conductivity of the cold plate material, the surface temperature of the heat sink, the temperature of the coolant, and the heat flux density of the heat sink.
  • the wall thickness of the base plate can be designed according to the above parameters of the base plate, the heat sink, and the coolant, so that the base plate has a more appropriate wall thickness in the corresponding heat dissipation scenario, ensuring that the base plate has a reliable structural strength in the corresponding scenario and can obtain a longer service life.
  • the wall thickness of the bottom plate is 0.1 to 5 mm. Due to the variety of sizes, heat generation, and heat dissipation environments of the heat sink, the bottom plate may have different thicknesses corresponding to different heat sinks to ensure that the bottom plate has better structural strength and service life when dissipating heat from different heat sinks, thereby achieving the versatility of the liquid cooling device.
  • the deformation amount of the bottom plate caused by the pressure of the coolant is determined by the thickness of the cold plate, the equivalent elastic modulus of the bottom plate material, the wall thickness of the bottom plate and the cooling liquid pressure.
  • the cold plate and the heat sink can be matched with a better bottom plate deformation amount in the corresponding heat dissipation scenario, which can avoid the bottom plate from contacting the heat sink before the bottom plate expands and deforms, and can reliably fit the bottom plate with the heat sink after the bottom plate expands.
  • the base plate can cover the surfaces of the multiple heat sinks and fill the gaps, so that the heat sink and the base plate have a larger contact area and the heat dissipation efficiency is improved.
  • the cold plate is integrally formed by injection molding, blow molding, extrusion or ultrasonic welding.
  • the above-mentioned integral molding process can form the bottom plate, top plate, side wall and internal flow channel of the cold plate at one time. This facilitates the manufacture of the cold plate and can ensure the overall structural stability of the cold plate.
  • the liquid-cooled heat dissipation device also includes a regulating mechanism, a first valve, a second valve and a third valve, the regulating mechanism is provided with a second accommodating chamber, and the second accommodating chamber is communicated with the flow channel; the first valve is provided at the liquid inlet, the second valve is provided at the liquid outlet, and the third valve is provided between the cold plate and the regulating mechanism; when the first valve and the second valve are closed and the third valve is opened, the coolant in the cold plate flows into the second accommodating chamber, causing the cold plate to shrink.
  • the first valve and the second valve can be closed and the third valve can be opened, so that the coolant in the cold plate can flow into the cavity of the adjustment mechanism. After the coolant in the cold plate is reduced, it shrinks and deforms, so that a gap is generated between the cold plate and the heat sink, thereby avoiding contact between the heat sink and the cold plate and causing wear when plugging and unplugging the heat sink.
  • the first valve and the second valve are opened, and the third valve is closed, so that the coolant can flow into the cold plate from the liquid inlet and flow out from the liquid outlet to achieve normal coolant circulation.
  • the third valve By closing the third valve, the coolant in the cold plate can be prevented from flowing into the adjustment mechanism, ensuring that the cold plate can maintain an expanded state.
  • the surface shape of the base plate matches the surface shape of the heat sink.
  • the surface shape of the base plate is the shape before expansion, which can better adapt to the heat sink with a flat or irregular surface, and can ensure that the base plate can fit more reliably when it contacts the heat sink after expansion and deformation.
  • a heat dissipation system comprising at least one liquid cooling device provided in the first aspect of the present application, and the heat dissipation system further comprises:
  • a heat exchanger wherein the inlet of the heat exchanger is connected to the liquid outlet of the cold plate, and the outlet of the heat exchanger is connected to the liquid inlet of the cold plate;
  • a first power mechanism wherein one end of the first power mechanism is communicated with the heat exchanger, and the other end of the first power mechanism is communicated with the liquid inlet of the cold plate.
  • the heat exchanger can realize heat exchange of the coolant, so that the temperature of the coolant input into the liquid cooling device is lower, the first power mechanism can provide power for the circulation of the coolant in the entire cooling system, and the controller can control the operation of the first power mechanism. Therefore, the cooling system can realize continuous and efficient heat dissipation of the heat sink, can be applied to the inside or outside of the electronic equipment, and has the versatility of heat dissipation in different scenarios.
  • the heat dissipation system also includes a liquid replenishment container for holding coolant and a second power mechanism, the liquid replenishment port of the liquid replenishment container is connected to the heat exchanger and the liquid-cooled heat dissipation device through the second power mechanism, and the liquid return port of the liquid replenishment container is connected to the adjustment mechanism of the liquid-cooled heat dissipation device.
  • the coolant in the cold plate needs to flow into the volume of the regulating mechanism, and the coolant in the regulating mechanism can be further converged into the refill container through the pipeline.
  • the coolant recovered in the refill container can be added to the circulation loop of the heat dissipation system through the second power mechanism, so that the heat dissipation system can continue to operate normally.
  • the second power mechanism can be a pump, which can pump the coolant in the refill container into the flow path of the heat dissipation system, and the second power mechanism can be started and stopped by controlling the pump.
  • an electronic device which includes the liquid-cooled heat sink and the heat sink provided in the first aspect of the present application or any possible implementation of the first aspect, wherein the cold plate in the liquid-cooled heat sink is used to contact the heat sink.
  • the electronic device including the liquid cooling heat dissipation device has the same technical effects as the liquid cooling heat dissipation device described above, which will not be repeated here.
  • a first gap is set between the multiple heat sinks, and the cold plate is set in the first gap.
  • the flexible bottom plate and top plate can be deformed by the pressure of the coolant and can fit with the heat sinks on both sides, so that heat can be dissipated by multiple heat sinks through one cold plate, thereby improving the heat dissipation efficiency.
  • the electronic device further includes a stopper, a second gap is provided between the stopper and the heat sink, and the cold plate is provided in the second gap.
  • the stopper may be located on the side of the cold plate away from the heat sink to limit the position of the cold plate, thereby ensuring that the cold plate can reliably fit with the heat sink after expansion, and avoiding separation of the cold plate from the heat sink.
  • the electronic device has a plurality of electronic devices, and the cold plate is disposed between two adjacent electronic devices.
  • heat dissipation of the electronic device can be achieved outside the electronic device.
  • FIG1 is a top view of a heat dissipation system provided by the present application.
  • FIG2 is a top view of a liquid cooling device provided by the present application.
  • FIG3 is a top view of a cold plate provided by the present application.
  • FIG4 is a cross-sectional view at A-A in FIG3 provided by the present application.
  • FIG5 is a cross-sectional view of a bottom plate with a single-layer structure provided by the present application.
  • FIG6 is a schematic diagram of a multi-layer structure bottom plate provided by the present application, in which the first layer is located outside the second layer;
  • FIG7 is a schematic diagram of a multi-layer structure bottom plate provided by the present application, in which the first layer is located inside the second layer;
  • FIG8 is a schematic diagram of a base plate provided in the present application in which a reinforcing material is provided;
  • FIG9 is a cross-sectional view of the inflow portion provided by the present application at B-B in FIG3 ;
  • FIG10 is another cross-sectional view of the inflow portion provided by the present application at the B-B position in FIG3 ;
  • FIG11 is another cross-sectional view of the cold plate at position A-A in FIG3 provided by the present application.
  • FIG12 is a cross-sectional view of another cold plate at A-A in FIG3 provided by the present application.
  • FIG13 is a cross-sectional view of another cold plate at A-A in FIG3 provided by the present application.
  • FIG14 is a top view of a heat dissipation system provided by the present application when a cold plate is placed above a heat dissipation body;
  • FIG15 is a cross-sectional view of a cold plate placed above a heat sink at position C-C in FIG14 provided by the present application;
  • FIG16 is a top view of a heat dissipation system provided by the present application when a heat sink is placed above a cold plate;
  • FIG17 is a top view of a heat dissipation system provided by the present application when being applied to heat dissipation of memory;
  • FIG18 is a cross-sectional view at D-D in FIG17 provided by the present application.
  • FIG19 is a schematic diagram of a heat dissipation system provided in the present application when used to dissipate heat from electronic equipment.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance; unless otherwise specified or explained, the term “plurality” refers to two or more; the terms “connected” and “fixed” should be understood in a broad sense, for example, “connected” can be a fixed connection, a detachable connection, an integral connection, or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
  • the heat dissipation of components is mainly liquid cooling and air cooling.
  • the liquid cooling can use a metal cold plate with a thermal interface material (TIM) to dissipate heat from the heating device.
  • TIM thermal interface material
  • the coolant can flow through the metal cold plate, and the coolant and the metal surface can achieve a good heat dissipation effect.
  • the existing metal cold plate is usually a regular rectangular plate.
  • the surface of the metal cold plate is a plane, and the metal cold plate can contact the plane on the heating device to dissipate heat.
  • the hardness of the metal cold plate and the heating device is relatively large, and the plane of the metal cold plate and the plane of the heating device cannot be guaranteed to be completely fitted.
  • the thermal resistance of air is much greater than the thermal resistance of the metal cold plate material and the surface material of the heating device, which is not conducive to heat dissipation.
  • the traditional method is generally to add TIM material between the metal cold plate and the heating device to reduce the thermal resistance.
  • the TIM material itself is relatively soft and can fill the gap between the metal cold plate and the heating device through its own deformation.
  • the thermal resistance of the TIM material is lower than that of the air, thereby achieving the purpose of reducing the thermal resistance.
  • TIM materials will increase the cost of heat dissipation products, and the thickness of TIM materials is relatively small.
  • the heat-generating device is a pluggable device, since the TIM material fits tightly against the heat-generating device, each plugging and unplugging will cause great wear and even damage to the TIM material, rendering the TIM material unusable, thereby increasing the waste of materials and costs.
  • the present application provides a liquid cooling heat dissipation device 10 that can be applied to a heat dissipation system.
  • the liquid cooling heat dissipation device can be arranged inside or outside the electronic device 100.
  • the electronic device 100 can be a mobile phone, a tablet computer, a desktop computer, a laptop computer, a handheld computer, a notebook computer, an ultra-mobile personal computer (UMPC), a netbook, a cellular phone, a personal digital assistant (PDA), an augmented reality (AR) device, a virtual reality (VR) device, an artificial intelligence (AI) device, a wearable device, a vehicle-mounted device, a smart home device and/or a smart city device, a personal computer (PC) server, an edge device, a supercomputer, and other electronic devices that can use liquid cooling to dissipate heat.
  • the embodiments of the present application do not impose any special restrictions on the specific types of the electronic devices.
  • a heat sink is provided in the electronic device.
  • the computer may be provided with heat sinks such as memory, hard disk, inductor, capacitor, motherboard, etc.
  • the liquid cooling heat sink provided in this embodiment may contact these heat sinks to achieve heat dissipation.
  • the heat sink is only a capacitor, the liquid cooling heat sink may be used to dissipate heat from the capacitor.
  • the heat sink is a capacitor and an inductor, the liquid cooling heat sink may contact the capacitor and the inductor at the same time to dissipate heat.
  • the liquid cooling heat dissipation device can be used to dissipate heat for the entire electronic device in addition to dissipating heat for a specified electronic device in the same electronic device.
  • the heat sink can be the electronic device itself in addition to the electronic components in the electronic device.
  • the heat sink is used to dissipate heat for the entire electronic device.
  • the heat sink is a blade server
  • the heat sink is used to dissipate heat for the blade server.
  • the liquid cooling heat sink can be used to dissipate heat for the plurality of blade servers.
  • the heat sink may also be a new energy vehicle battery, etc.
  • FIG1 is a top view of a heat dissipation system provided by the present application.
  • the heat dissipation system includes a heat exchanger 20, a first power mechanism 30, a controller 40, and the liquid-cooled heat dissipation device 10, wherein the heat of the heat dissipation body can be transferred to the coolant in the liquid-cooled heat dissipation device 10, so that the temperature of the heat dissipation body decreases, and the temperature of the coolant in the liquid-cooled heat dissipation device 10 increases.
  • the coolant with increased temperature can enter the heat exchanger 20, and the heat exchanger 20 can reduce the temperature of the coolant again, so that the coolant with a lower temperature enters the next heat dissipation cycle.
  • the first power mechanism 30 can provide power for the flow of the coolant in the liquid-cooled heat dissipation device 10.
  • Figure 2 is a top view of a liquid-cooled heat dissipation device provided by the present application
  • Figure 3 is a top view of a cold plate provided by the present application
  • Figure 4 is a cross-sectional view at A-A in Figure 3 provided by the present application.
  • the liquid-cooled heat dissipation device 10 includes a cold plate 1, and the cold plate 1 includes a side wall 13, a top plate 12 and a bottom plate 11.
  • the side wall 13, the top plate 12 and the bottom plate 11 constitute a first accommodating cavity, and a flow channel 18 is arranged in the first accommodating cavity.
  • the side wall 13 is respectively provided with a liquid inlet 151 and a liquid outlet 161 connected to the flow channel 18, and the liquid inlet 151 can be used to input cooling liquid into the flow channel 18 in the cold plate 1, and the liquid outlet 161 can be used to output the cooling liquid in the flow channel 18 that has undergone heat exchange with the heat sink.
  • the bottom plate 11 is made of a flexible material. When the bottom plate 11 contacts the heat sink, the bottom plate 11 can be deformed according to the shape of the heat sink so that the bottom plate 11 fits the heat sink and conducts the heat of the heat sink to the coolant flowing in the flow channel 18 .
  • the heat sink may have a flat surface or a non-flat surface.
  • the flexible bottom plate 11 can match the surfaces of various shapes on the heat sink through its own deformation, so that the flexible bottom plate 11 is closely attached to the surface of the heat sink, and there is no gap between the flexible bottom plate 11 and the heat sink, so that the heat of the heat sink can be directly transferred to the coolant in the flow channel 18 through the bottom plate 11 to achieve heat dissipation.
  • There is no need to add additional flexible materials such as TIM materials between the flexible bottom plate 11 and the heat sink, so that material loss can be reduced and cost can be saved.
  • the cold plate 1 is provided with a flexible bottom plate 11, when the cold plate 1 is placed above the heat sink, the bottom plate 11 The flexibility of the body can be deformed when supported by the heat sink, so as to achieve reliable fit with the heat sink.
  • the gravity of the coolant can act on the bottom plate 11, so that the deformation of the bottom plate 11 can be increased, further ensuring that the bottom plate 11 is reliably in contact with the heat sink, so that the bottom plate 11 can adapt to the shape of different heat sink surfaces through its own deformation, so that the bottom plate 11 can fit closely with the plane or special-shaped surface of the heat sink, conduct the heat of the heat sink to the coolant flowing in the flow channel, and then achieve the heat dissipation of the heat sink by the heat dissipation device.
  • the cold plate 1 when there are multiple heat sinks, and there is a gap between two adjacent heat sinks, the cold plate 1 can be placed in the gap between the two adjacent heat sinks.
  • the bottom plate 11 When coolant flows into the flow channel 18 of the cold plate 1, the bottom plate 11 can be deformed by the pressure of the coolant, so that the bottom plate 11 can be reliably fitted with the adjacent heat sink to achieve effective heat dissipation.
  • the cold plate 1 can be an integrally formed structure, for example, the cold plate 1 can be integrally formed by an injection molding process, a blow molding process, an extrusion process or an ultrasonic welding process. That is, the bottom plate 11, the top plate 12, the side wall 13 and the internal flow channel 18 of the cold plate 1 can be formed at one time by the above-mentioned integrally formed process, thereby facilitating the manufacture of the cold plate 1 and ensuring the overall structural stability of the cold plate 1.
  • the bottom plate 11, the top plate 12, the side wall 13 and the side wall of the flow channel 18 can all be made of flexible materials. Therefore, when the coolant is passed into the flow channel 18, all parts of the cold plate 1 as a whole can be expanded and deformed by the pressure of the coolant, and all parts of the cold plate 1 can be used to contact the heat sink for heat dissipation. It is possible to use one cold plate 1 to dissipate heat for multiple heat sinks, thereby improving the heat dissipation efficiency, reducing space occupancy, and facilitating product miniaturization.
  • both the bottom plate 11 and the top plate 12 can be made of flexible materials.
  • the side wall 13 can be made of metal material, and the bottom plate 11 and the top plate 12 can be fixed on both sides of the side wall 13 respectively.
  • the side wall 13 made of metal material can ensure the stability of the overall structural shape of the cold plate 1.
  • both the bottom plate 11 and the side wall 13 may be made of flexible materials, so that the bottom plate 11 may be more easily elastically deformed, thereby reducing the restriction of the side wall 13 on the deformation of the bottom plate 11 .
  • the cross-sectional shape of the cold plate 1 can be circular, oval, square, rectangular, trapezoidal, etc.
  • the cross-sectional shape of the cold plate 1 is circular as an example for explanation.
  • FIG5 is a cross-sectional view of a bottom plate provided by the present application as a single-layer structure.
  • the cross section shown in FIG5 is a cross section formed after cutting at A-A in FIG3.
  • the bottom plate 11 can be a single-layer structure, that is, the bottom plate 11 can be directly formed of a single material or composite material to form a flexible layer with a certain wall thickness.
  • the flexible layer can be applied to the cold plate 1 to form the bottom plate 11, thereby facilitating the processing and manufacturing of the bottom plate 11 and the cold plate 1.
  • the flexible material is one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone.
  • the bottom plate 11 made of such materials can have good flexibility and lower thermal resistance than air, and can be elastically expanded and deformed by the pressure of the coolant, so that the bottom plate 11 can fit with the heat sink, and there will be no gap between the bottom plate 11 and the heat sink, avoiding empty filling between the bottom plate 11 and the heat sink, thereby reducing thermal resistance, and at the same time maximizing the contact area between the bottom plate 11 and the heat sink, so that the heat of the heat sink can be transferred to the coolant through the bottom plate 11, thereby improving the heat dissipation effect.
  • the bottom plate 11 may be a multi-layer structure, for example, the bottom plate 11 may include two layers, three layers, four layers or more layers, and the materials of each layer may be the same or different, but the properties of the materials of each layer may be different.
  • the bottom plate 11 may include two layers, both of which are flexible, but the hardness of one layer may be slightly greater than the hardness of the other side, so that the overall strength of the bottom plate 11 can be improved by the layer with greater hardness while ensuring the overall flexibility of the bottom plate 11, thereby avoiding tearing.
  • Figure 6 is a schematic diagram of a first layer of a multi-layer structure base provided by the present application, in which the first layer is located on the outside of the second layer
  • Figure 7 is a schematic diagram of a first layer of a multi-layer structure base provided by the present application, in which the first layer is located on the inside of the second layer.
  • the base plate 11 when the base plate 11 is a multi-layer structure, the base plate 11 includes a first layer 111 and a second layer 112, and the hardness of the first layer 111 and the second layer 112 are different.
  • the hardness of the first layer 111 may be greater than the hardness of the second layer 112.
  • the first layer 111 is used to enhance the structural strength of the base plate 11, and the second layer 112 is used to ensure the flexibility of the base plate 11.
  • the first layer 111 and the second layer 112 may be prepared separately, and then the first layer 111 and the second layer 112 may be laminated and combined into a composite layer of an integral structure.
  • the composite layer is made into a preform, which can be placed in a mold, and compressed air is introduced into the preform to inflate the preform to form a cold plate.
  • the bottom plate 11 as a part of the cold plate can also be directly formed.
  • the first layer 111 and the second layer 112 are both flexible layers, on this basis, the hardness of the first layer 111 can be greater than the hardness of the second layer 112, or less than the hardness of the second layer 112, so that the strength of the bottom plate 11 can be improved by a layer with a larger hardness, and the flexibility of the bottom plate 11 can be ensured by a layer with a smaller hardness.
  • the first layer 111 can be arranged on the outside of the second layer 112, referring to FIG7, or it can be arranged on the inside of the second layer 112, and the "outside" is the outside of the cold plate 1, and the "inside” is the inside of the cold plate 1.
  • the hardness of the outer layer is less than the hardness of the inner layer, so that the structure can be strengthened from the inside of the bottom plate 11, and the bottom plate 11 can maintain a certain shape, and the outer layer of the bottom plate 11 can have better flexibility and can adapt to the surface of the heat sink.
  • the outer layer can directly contact the heat sink.
  • the materials of the first layer 111 and the second layer 112 are respectively one of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone.
  • the material of the first layer 111 can be polyethylene, and the material of the second layer 112 can be polypropylene; or the material of the first layer 111 can be polytetrafluoroethylene, and the material of the second layer 112 can be silicone; or the first layer 111 and the second layer 112 can be made of the same material, and in the process of making the first layer 111 and the second layer 112, the hardness of the first layer 111 or the second layer 112 can be different by controlling the process parameters.
  • the material of the single-layer structure and multi-layer structure of the bottom plate 11 is a composite material composed of carbon fiber or glass fiber and one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone.
  • FIG8 is a schematic diagram of a bottom plate provided by the present application with a reinforcing material.
  • the layer can be composited with one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone, and reinforcing materials 113 such as carbon fiber or glass fiber can be added to the material of the bottom plate 11 at the same time.
  • the reinforcing materials 113 such as carbon fiber or glass fiber can improve the overall strength of the bottom plate 11, prevent the bottom plate 11 from being damaged during use, and extend the service life of the bottom plate 11.
  • FIG. 3 is a top view of a cold plate provided by the present application.
  • the area formed by the top plate 12 and the bottom plate 11 may be referred to as the main body 14 of the cold plate 1, the area in the side wall 13 where the liquid inlet is provided may be referred to as the inflow portion 15, and the area where the liquid outlet is provided may be referred to as the outflow portion 16.
  • the flow channel 18 is provided in the main body 14, the inflow portion 15 and the outflow portion 16 are respectively connected to the two ends of the main body 14, the liquid inlet 151 is provided in the inflow portion 15, and the liquid outlet 161 is provided in the outflow portion 16.
  • the main body 14 can have a large area.
  • the coolant needs to flow in each area of the main body 14 corresponding to the heat sink to take away the heat from each part.
  • the liquid inlet 151 and the liquid outlet 161 need to be connected to a pipeline with a small diameter.
  • the coolant When the coolant enters the main body 14 from the liquid inlet 151 with a small diameter, the coolant is approximately columnar and is not easy to diffuse to the surroundings, which will result in less or even no coolant at a position far from the liquid inlet 151 in the main body 14, which will result in the failure of some positions on the main body 14 far from the liquid inlet 151 to achieve a heat dissipation effect.
  • Figure 9 is a cross-sectional view of the inflow portion provided by the present application at B-B in Figure 3
  • Figure 10 is another cross-sectional view of the inflow portion provided by the present application at B-B in Figure 3.
  • the inner wall 13 of the inflow portion 15 and/or the outflow portion 16 may be provided with a guide structure, and the guide structure is used to evenly distribute the coolant in the flow channel 18.
  • the coolant entering from the liquid inlet 151 can be dispersed to various positions of the main body 14 through the guidance and diversion of the guide structure, so that the coolant can flow at various positions of the main body 14, so that the heat at various positions can be taken away by the coolant, thereby improving the heat dissipation effect of the cold plate 1.
  • the outflow portion 16 may also be provided with a guide structure, through which the coolant in the main body 14 can be gathered to the liquid outlet 161, so as to speed up the output of the coolant, reduce the impact of the coolant on the inner wall of the cold plate 1, and reduce noise.
  • the guide structure may include a plurality of guide plates 17a arranged in parallel and spaced apart.
  • Each guide plate 17a can realize the diversion of the coolant, so that the coolant entering from the liquid inlet 151 can be distributed between any two adjacent guide plates 17a, so that the coolant entering from the liquid inlet 151 can be quickly distributed to various areas of the main body 14, so that each part of the main body 14 can play an effective heat dissipation function.
  • the flow guide structure may include a plurality of flow guide plates 17 b, and a plurality of flow guide plates 17 b in the inflow portion 15 may be provided.
  • the guide plates 17b are gathered from the side close to the main body 14 to the side of the liquid inlet 151, and/or the multiple guide plates 17b of the outflow part 16 are gathered from the side close to the main body 14 to the side of the liquid outlet 161.
  • the guide plates 17b are radially distributed, so that the ends of the guide plates 17b close to the liquid inlet 151 are relatively gathered, so that the coolant entering from the liquid inlet 151 can quickly enter between two adjacent guide plates 17b, and be guided to different areas of the main body 14 through the guide plates 17b, so that all parts of the main body 14 can play an effective heat dissipation function.
  • the coolant that has undergone heat exchange in the main body 14 can also be quickly gathered to the position of the liquid outlet 161 through the guide plates 17b of the outflow part 16, so that it can quickly flow out from the liquid outlet 161, thereby improving the heat exchange efficiency.
  • the guide plate can be integrally formed during the molding process of the side wall 13 .
  • the guide plate can be integrally formed with the side wall 13 through an injection molding process, a blow molding process, an extrusion process, or an ultrasonic welding process.
  • FIG. 11 is another cross-sectional view of the cold plate at A-A in FIG. 3 provided by the present application
  • FIG. 12 is another cross-sectional view of the cold plate at A-A in FIG. 3 provided by the present application
  • FIG. 13 is another cross-sectional view of the cold plate at A-A in FIG. 3 provided by the present application. Referring to FIG. 11 to FIG. 13, when a plurality of flow channels 18 are provided in the cold plate 1, the plurality of flow channels 18 are arranged in an array.
  • the plurality of flow channels 18 may have one row and multiple columns, or may have multiple rows and multiple columns, and the plurality of flow channels 18 distributed in an array may be evenly distributed in various position areas in the cold plate 1 for heat dissipation, thereby improving the heat dissipation efficiency of the cold plate 1 and achieving uniform heat dissipation at various positions of the heat sink.
  • the cross-sectional shape of the flow channel 18 may be, but is not limited to, circular, elliptical, rectangular, square or trapezoidal. Referring to FIG. 11 , the cross-sectional shape of the flow channel 18 is rectangular; referring to FIG. 12 , the cross-sectional shape of the flow channel 18 is runway-shaped; referring to FIG. 13 , the cross-sectional shape of the flow channel 18 is circular.
  • the specific shape may be designed according to the surface condition of the heat sink so that the cold plate 1 can achieve a better heat dissipation effect.
  • the wall thickness of the bottom plate 11 can be determined by the thermal conductivity of the cold plate 1 material, the surface temperature of the heat sink, the temperature of the coolant, and the heat flux density of the heat sink.
  • the bottom plate 11 is made of a flexible material. After frequent expansion or contraction, the strength of the bottom plate 11 will be weakened. If the thickness of the bottom plate 11 is too small, the bottom plate 11 will be broken when the bottom plate 11 expands and deforms; and if the thickness of the bottom plate 11 is too large, it will be unfavorable for the expansion and deformation of the bottom plate 11, and it is difficult to ensure that the bottom plate 11 and the heat sink are reliably fitted.
  • the wall thickness of the bottom plate 11 can be reasonably designed to ensure the normal use of the cold plate 1 and extend its service life.
  • the wall thickness of the bottom plate 11 can be calculated by the following formula:
  • the wall thickness of the base plate 11 can be designed according to the above parameters of the base plate 11, the heat sink and the coolant, so that the base plate 11 can have a more suitable wall thickness in the corresponding heat dissipation scenario, ensuring that the base plate 11 has reliable structural strength in the corresponding scenario and can obtain a longer service life.
  • the wall thickness of the bottom plate 11 can be 0.1 to 5 mm. Due to the variety of sizes, heat generation, heat dissipation environments, etc. of the heat sink, the bottom plate 11 can have different thicknesses corresponding to different heat sinks to ensure that the bottom plate 11 has better structural strength and service life when dissipating heat for different heat sinks.
  • the wall thickness of the bottom plate 11 is 0.1 to 5 mm, so that the bottom plate 11 can be applicable to various heat sinks, thereby realizing the versatility of the liquid cooling heat dissipation device.
  • the bottom plate 11 If the thickness of the bottom plate 11 is too small, for example, less than 0.1 mm, the bottom plate 11 will be cracked when it is expanded by the coolant pressure; if the thickness of the bottom plate 11 is too large, for example, greater than 5 mm, it is not conducive to the expansion and deformation of the bottom plate 11, resulting in the bottom plate 11 not being able to fit the surface of the heat sink, especially for a heat sink with an uneven surface, which is easy to cause a gap between the bottom plate 11 and the heat sink. gap, reducing the heat dissipation effect.
  • the cold plate 1 when integrally formed by an injection molding process, a blow molding process, an extrusion process or an ultrasonic welding process, the bottom plate 11 , the top plate 12 and the side wall 13 may all have the same wall thickness.
  • the deformation amount of the bottom plate 11 caused by the pressure of the coolant is determined by the thickness of the cold plate 1, the equivalent elastic modulus of the bottom plate 11 material, the wall thickness of the bottom plate 11 and the cooling liquid pressure.
  • the above-mentioned “thickness of the cold plate 1" is the thickness when the cold plate 1 is not filled with coolant.
  • the cold plate 1 and the heat sink can be matched with an optimal deformation amount of the base plate 11 in a corresponding heat dissipation scenario, which can avoid contact between the base plate 11 and the heat sink before the base plate 11 expands and deforms, and can reliably fit the base plate 11 with the heat sink after expansion.
  • the cold plate 1 is placed at the center between two adjacent heat sinks.
  • the cold plate 1 has equal gaps with the corresponding heat sinks on both sides along the thickness direction, that is, the gap between the bottom plate 11 and the corresponding heat sink is equal to the gap between the top plate 12 and the corresponding heat sink.
  • ⁇ r is the deformation of the bottom plate 11 caused by the pressure of the coolant
  • D is the thickness of the cold plate 1 before the coolant is filled
  • E is the equivalent elastic modulus of the bottom plate 11 material
  • h is the wall thickness of the bottom plate 11.
  • the deformation amount of the bottom plate 11 caused by the pressure of the coolant can be designed according to the thickness of the cold plate 1 before the coolant is filled, the equivalent elastic modulus of the bottom plate 11 material and the wall thickness of the bottom plate 11, so that the bottom plate 11 can have a more appropriate deformation amount in the corresponding heat dissipation scenario, so that the bottom plate 11 does not contact the heat sink before deformation to avoid wear, and can be reliably fitted with the heat sink after deformation to achieve a better heat dissipation effect.
  • the above formula can reflect the deformation of the bottom plate 11, and of course can also be used for the deformation of the top plate 12. According to the deformation of the bottom plate 11 and the top plate 12, the gap between the cold plate 1 and the heat sink can be determined, which is convenient for the layout of the cold plate 1 and the heat sink to achieve a better heat dissipation effect.
  • the liquid-cooled heat dissipation device also includes a regulating mechanism 2, a first valve 3, a second valve 4 and a third valve 5.
  • a second accommodating chamber is provided in the regulating mechanism 2, and the second accommodating chamber is connected to the flow channel 18.
  • the first valve 3 is provided at the liquid inlet 151
  • the second valve 4 is provided at the liquid outlet 161
  • the third valve 5 is provided between the cold plate 1 and the regulating mechanism 2.
  • the first valve 3 and the second valve 4 are opened, and the third valve 5 is closed, so that the coolant can flow into the cold plate 1 from the liquid inlet 151 and flow out from the liquid outlet 161, thereby realizing normal coolant circulation.
  • the third valve 5 By closing the third valve 5, the coolant in the cold plate 1 can be prevented from flowing into the adjustment mechanism 2, ensuring that the cold plate 1 can maintain an expanded state.
  • the first valve 3 and the second valve 4 can be closed, and the third valve 5 can be opened, so as to prevent the coolant in the heat dissipation system from being input into the cold plate 1.
  • the coolant in the cold plate 1 can flow into the second accommodating chamber of the adjustment mechanism 2, causing the cold plate 1 to shrink and deform, thereby creating a gap between the cold plate 1 and the heat sink, avoiding wear caused by contact between the cold plate 1 and the heat sink during the process of plugging or unplugging the heat sink or disassembling the cold plate 1.
  • the first valve 3, the second valve 4 and the third valve 5 can all be electrically connected to the controller 40 in the heat dissipation system, so that automatic control of each valve can be achieved, which is easy to operate.
  • the surface shape of the bottom plate 11 matches the surface shape of the heat sink.
  • the surface of the base plate 11 has a certain shape, for example, the surface of the base plate 11 can be flat or uneven, and correspondingly, the surface of the heat sink can also have a shape corresponding to the surface of the base plate 11, so that when the base plate 11 expands and deforms and contacts with the heat sink, it can fit more reliably.
  • FIG14 is a top view of a cooling system provided by the present application when a cold plate is placed above a heat sink
  • FIG15 is a cross-sectional view of a cold plate placed above a heat sink at position C-C in FIG14 provided by the present application.
  • a printed circuit board may have various electronic devices 110 as heat sinks, such as an inductor 114, a capacitor 113, a resistor, etc.
  • These electronic devices 110 protrude from the surface of the PCB 112.
  • the side of the cold plate 1 having the bottom plate 11 may be placed on the PCB 112.
  • the bottom plate 11 may be deformed and wrapped around the outer surface of each electronic device 110, so that the bottom plate 11 and the electronic device 110 have a larger contact area, thereby having a better heat dissipation effect.
  • the portion of the bottom plate 11 that is not in contact with the electronic device 110 may be supported on the PCB 112 between the electronic devices 110, thereby also dissipating heat from the PCB 112.
  • the portion of the bottom plate 11 that is not in contact with the electronic device 110 is a portion of the bottom plate 11 located between the electronic devices 110 , or is another portion that is not in contact with the electronic device 110 during operation.
  • the surface shape of the bottom plate 11 before deformation can be a plane, and the flexibility of the bottom plate 11 can be used to cover the surface of the electronic device 110; the surface of the bottom plate 11 can also have a shape corresponding to the shape of the electronic device 110, for example, the bottom plate 11 has a first recessed structure and a second recessed structure matching the inductor 114 and the capacitor 113.
  • the first recessed structure on the bottom plate 11 can fit with the corresponding inductor 114
  • the second recessed structure on the bottom plate 11 can fit with the corresponding capacitor 113.
  • FIG16 is a top view of a heat dissipation system provided by the present application when a heat sink is placed above a cold plate.
  • a PCB 112 mounted with components such as capacitors and inductors may be placed above the cold plate 1.
  • the gravity of the PCB and the electronic device 110 presses on the cold plate 1, so that a reliable fit between the cold plate 1 and the electronic device 110 can be achieved.
  • the heat dissipation system includes the liquid cooling heat dissipation device provided in any embodiment of the present application, the heat dissipation system also includes a heat exchanger 20 and a first power mechanism 30, the inlet of the heat exchanger 20 is connected to the liquid outlet 161 of the cold plate 1, and the outlet of the heat exchanger 20 is connected to the liquid inlet 151 of the cold plate 1.
  • One end of the first power mechanism 30 is connected to the heat exchanger 20, and the other end of the first power mechanism 30 is connected to the liquid inlet 151 of the cold plate 1, and the first power mechanism 30 can be a pump.
  • the heat exchanger 20, the first power mechanism 30, and the liquid cooling heat dissipation device 10 can all be connected by pipelines.
  • the heat dissipation system can be arranged outside the electronic device, and only the liquid cooling device can be arranged inside the electronic device, so that the heat dissipation body inside the electronic device is cooled by the liquid cooling device, thereby avoiding the problem of occupying the internal space of the device and affecting the heat dissipation effect caused by arranging the heat dissipation system as a whole inside the electronic device.
  • the liquid cooling device can also be arranged outside the electronic device to dissipate heat for the entire electronic device.
  • the heat dissipation system may further include a controller 40, which may be electrically connected to the first power mechanism 30 to control the start and stop of the first power mechanism 30.
  • the controller 40 may also control the flow rate of the coolant according to the temperature of the heat dissipation body.
  • the cooling effect may deteriorate due to evaporation of the coolant as the coolant is used for a certain period of time, temperature, and environment.
  • the present application also provides a refilling solution that can replenish the coolant in the flow channel in a timely manner.
  • the heat dissipation system also includes a liquid replenishing container 50 for containing coolant and a second power mechanism 60.
  • the second power mechanism 60 is used to replenish the coolant in the liquid replenishing container 50 to the heat exchanger 20 and the liquid-cooled heat dissipation device.
  • the liquid return port of the liquid replenishing container 50 is connected to the adjustment mechanism 2 of the liquid-cooled heat dissipation device.
  • the coolant in the cold plate 1 needs to flow into the cavity of the regulating mechanism 2, and the coolant in the regulating mechanism 2 can further flow back to the refill container 50 through the pipeline, wherein the controller 40 can control the regulating mechanism 2 to make the coolant therein flow back to the refill container 50.
  • the controller 40 can control the regulating mechanism 2 to make the coolant therein flow back to the refill container 50.
  • the coolant recovered in the refill container 50 can be supplemented to the circulation loop of the heat dissipation system through the second power mechanism 60, so that the heat dissipation system can continue to operate normally.
  • the second power mechanism 60 can be a pump, which can pump the coolant in the refill container 50 into the flow path of the heat dissipation system, and the second power mechanism 60 can be started and stopped by the control of the pump.
  • the embodiment of the present application also provides an electronic device 100, which includes a liquid cooling device 10 and a heat sink provided in the embodiment of the present application.
  • the cold plate 1 in the liquid cooling device 10 is used to contact the heat sink to achieve heat dissipation of the heat sink.
  • the bottom plate 11 may cover the surfaces of the multiple heat sinks and fill the gaps.
  • FIG17 is a top view of a heat dissipation system provided by the present application when used to dissipate heat for memory
  • FIG18 is a cross-sectional view at D-D in FIG17 provided by the present application.
  • there may be multiple heat sinks a first gap is provided between the multiple heat sinks, and the cold plate 1 is provided in the first gap.
  • the cold plate 1 can be provided between adjacent heat sinks to dissipate heat for multiple heat sinks at the same time, thereby improving the heat dissipation efficiency.
  • the heat sink may be a memory 111, and a plurality of memories 111 may be arranged.
  • the cold plate 1 may be disposed between two adjacent memories 111 to dissipate heat for the memories 111.
  • the heat sink may also be an inductor, a capacitor, and the like.
  • the electronic device 100 further includes a stopper, a second gap is provided between the stopper and the heat sink, and the cold plate 1 is provided in the second gap.
  • the heat sink may have one, one side of the cold plate 1 may abut against the heat sink, and the other side may be limited by the stopper to ensure that the cold plate 1 can reliably fit with the heat sink after expansion, and to avoid separation of the cold plate 1 from the heat sink.
  • FIG19 is a schematic diagram of a heat dissipation system provided by the present application when applied to dissipate heat for an electronic device.
  • the heat sink is an electronic device 100.
  • the liquid-cooled heat dissipation device can dissipate heat for the electronic device, that is, the heat on the surface of the electronic device can be heat-exchanged with the heat of the coolant in the liquid-cooled heat dissipation device to achieve heat dissipation and cooling of the electronic device.
  • the cold plate 1 is disposed between two adjacent electronic devices 100.
  • the electronic device 100 is a blade server
  • the plurality of blade servers can be arranged in an array, and a liquid cooling device can be disposed between two adjacent blade servers to achieve heat dissipation for each blade server.
  • the electronic device 100 can also be a new energy vehicle battery, etc.
  • the first valve 3 and the second valve 4 can be closed first, and the third valve 5 can be opened, so that all or part of the coolant in the cold plate 1 can flow into the accommodating chamber in the regulating mechanism 2 (for the convenience of description, it can be called the second accommodating chamber), so that the cold plate 1 can shrink and deform, so that a gap can be generated between the cold plate 1 and the heat sink, and wear caused by the contact between the cold plate 1 and the heat sink can be avoided during the process of plugging or unplugging the heat sink or disassembling the cold plate 1; then the coolant in the regulating mechanism 2 is controlled to flow back to the liquid replenishing container 50 for recycling.
  • the regulating mechanism 2 can be connected to a pump, and the coolant in the regulating mechanism 2 can be extracted by controlling the start and stop of the pump.
  • the first valve and the second valve can be controlled to be opened, and the third valve can be closed, and the first power mechanism 30 can be started to promote the coolant to pass into the cold plate 1 through the liquid inlet.
  • the high-temperature coolant in the cold plate 1 that has undergone heat exchange flows out from the liquid outlet and does not enter the regulating mechanism 2.
  • the high-temperature coolant flowing out of the liquid outlet enters the heat exchanger 20 for cooling.
  • the cooled coolant can enter the cold plate 1 from the liquid inlet again to achieve circulating heat dissipation.
  • the second power mechanism 60 when it is detected that the amount of coolant in the circuit formed by the liquid cooling device 10, the heat exchanger 20, and the first power system 30 is less than a set value, the second power mechanism 60 can be turned on. The second power mechanism 60 can replenish the coolant in the liquid replenishing container 50 into the circuit to ensure normal heat dissipation through the circulation of the coolant.

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Abstract

A liquid-cooling heat dissipation device, a heat dissipation system, and an electronic device, relating to the technical field of heat dissipation. The liquid-cooling heat dissipation device comprises a cold plate; the cold plate comprises side walls, a top plate and a bottom plate; the side walls, the top plate and the bottom plate form a first containing cavity; a flow channel is formed in the first containing cavity; a liquid inlet and a liquid outlet communicated with the flow channel are formed on the side walls respectively; the bottom plate is made of a flexible material; when the bottom plate is in contact with an element to be heat-dissipated, the bottom plate can deform according to the shape of the element to be heat-dissipated, so that the bottom plate fits the element to be heat-dissipated, and conducts heat from the element to be heat-dissipated to a cooling liquid flowing in the flow channel. The flexible bottom plate is provided and can deform according to heat dissipation surfaces of elements to be heat-dissipated having different shapes and heights, thereby ensuring a close fit between the bottom plate and the heat dissipation surfaces of the elements to be heat-dissipated; there is no need to provide additional flexible materials such as TIM materials between the bottom plate and elements to be heat-dissipated, thereby reducing material loss, saving cost, and effectively improving the heat dissipation efficiency.

Description

液冷散热装置、散热系统及电子设备Liquid cooling device, cooling system and electronic equipment
本申请要求于2022年11月15日提交中国国家知识产权局、申请号为202211431039.X、申请名称为“液冷散热装置、散热系统及电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the State Intellectual Property Office of China on November 15, 2022, with application number 202211431039.X and application name “Liquid Cooling Device, Cooling System and Electronic Equipment”, the entire contents of which are incorporated by reference in this application.
技术领域Technical Field
本申请涉及散热技术领域,尤其涉及一种液冷散热装置、散热系统及电子设备。The present application relates to the field of heat dissipation technology, and in particular to a liquid cooling device, a heat dissipation system and an electronic device.
背景技术Background technique
目前,对于元器件散热方面主要为液冷式和风冷式。其中,对于采用液冷式散热而言,通常采用金属冷板配合导热界面材料(Thermal Interface Material,TIM)来对发热器件进行散热,其中,TIM材料可以通过自身的柔性来保证与发热器件的贴合,降低热阻。但是,TIM的使用会增加产品成本,且组装复杂,此外,当发热器件为插拔器件时,在每一次插拔就意味着浪费一个TIM材料,损耗极大,浪费成本。At present, the heat dissipation of components is mainly liquid cooling and air cooling. Among them, for liquid cooling, a metal cold plate is usually used in combination with a thermal interface material (TIM) to dissipate heat from the heating device. The TIM material can ensure the fit with the heating device through its own flexibility and reduce thermal resistance. However, the use of TIM will increase product costs and make assembly complicated. In addition, when the heating device is a plug-in device, each plug-in and pull-out means wasting a TIM material, which is extremely costly and wastes costs.
发明内容Summary of the invention
本申请提供一种液冷散热装置、散热系统及电子设备,以解决上述现有技术中TIM材料的使用会导致产品组装复杂,在发热器件插拔过程中会增加材料损耗,造成成本提升的问题。The present application provides a liquid cooling device, a cooling system and an electronic device to solve the problem in the above-mentioned prior art that the use of TIM materials will lead to complicated product assembly, increase material loss during the plugging and unplugging of heating devices, and cause cost increase.
本申请第一方面提供了一种液冷散热装置,其中,包括:冷板,所述冷板包括侧壁、顶板和底板,所述侧壁、所述顶板和所述底板构成第一容纳腔,所述第一容纳腔内设置有流道,所述侧壁上分别设置有与所述流道连通的进液口和出液口;所述底板为柔性材料构成,当所述底板与散热体接触时,所述底板可根据所述散热体的形状发生形变,以使所述底板与所述散热体贴合,将所述散热体热量传导至所述流道中流通的冷却液。The first aspect of the present application provides a liquid-cooled heat dissipation device, which includes: a cold plate, the cold plate includes a side wall, a top plate and a bottom plate, the side wall, the top plate and the bottom plate constitute a first accommodating cavity, a flow channel is arranged in the first accommodating cavity, and a liquid inlet and a liquid outlet connected to the flow channel are respectively arranged on the side wall; the bottom plate is made of a flexible material, and when the bottom plate contacts with a heat sink, the bottom plate can be deformed according to the shape of the heat sink so that the bottom plate fits with the heat sink and conducts the heat of the heat sink to the cooling liquid flowing in the flow channel.
本申请提供的液冷散热装置,通过设置柔性底板,能够与具有不同的散热表面的散热体可靠贴合,无需在底板与散热体之间添加额外的例如TIM材料等柔性材料,从而可以减少材料损耗,节省成本,同时可以有效提升散热效率。The liquid-cooled heat dissipation device provided in the present application can reliably fit with heat sinks with different heat dissipation surfaces by providing a flexible base plate, without adding additional flexible materials such as TIM materials between the base plate and the heat sink, thereby reducing material loss and saving costs, while effectively improving heat dissipation efficiency.
在一种可能的实现方式中,所述顶板和/或所述侧壁为柔性材料构成。柔性材料可以使底板、顶板或侧壁在与散热体接触时均能够根据散热体的形状发生形变,以使底板、顶板或侧壁能够与散热体可靠贴合,将热量有效传递至冷板内的冷却液,从而可以实现采用一个冷板对多个散热体进行散热,提升了散热效率,减小了空间占用,有利于实现产品小型化。In a possible implementation, the top plate and/or the side wall are made of flexible material. The flexible material can make the bottom plate, top plate or side wall deform according to the shape of the heat sink when in contact with the heat sink, so that the bottom plate, top plate or side wall can fit the heat sink reliably and effectively transfer heat to the coolant in the cold plate, so that one cold plate can be used to dissipate heat for multiple heat sinks, thereby improving heat dissipation efficiency, reducing space occupation, and facilitating product miniaturization.
在一种可能的实现方式中,所述底板为单层结构或多层结构。其中,底板可以为单层结构,从而可以方便底板及冷板的加工制造。底板还可以为多层结构,各个层的柔软度可以不同,从而可以改善底板的强度,避免撕裂。In a possible implementation, the bottom plate is a single-layer structure or a multi-layer structure. The bottom plate can be a single-layer structure, so that the bottom plate and the cold plate can be easily processed and manufactured. The bottom plate can also be a multi-layer structure, and the softness of each layer can be different, so as to improve the strength of the bottom plate and avoid tearing.
在一种可能的实现方式中,当所述底板为单层结构时,所述柔性材料为聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种或多种。这类材料制备的底板可以具有良好的柔性和相对于空气更低的热阻,能够通过冷却液的压力进行弹性的膨胀变形,使底板可以与散热体贴合,在底板和散热体之间不会存在间隙,避免空前填充至底板和散热体之间,从而可以降低热阻,同时可以实现底板与散热体接触面积的最大化,从而可以使散热体的热量通过底板传导至冷却液,提升散热效果。In a possible implementation, when the bottom plate is a single-layer structure, the flexible material is one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone. The bottom plate made of such materials can have good flexibility and lower thermal resistance than air, and can be elastically expanded and deformed by the pressure of the coolant, so that the bottom plate can fit with the heat sink, and there will be no gap between the bottom plate and the heat sink, avoiding the gap between the bottom plate and the heat sink, thereby reducing the thermal resistance, and at the same time maximizing the contact area between the bottom plate and the heat sink, so that the heat of the heat sink can be transferred to the coolant through the bottom plate, thereby improving the heat dissipation effect.
在一种可能的实现方式中,当所述底板为多层结构时,所述底板包括第一层和第二层,所述第一层的硬度大于所述第二层的硬度,所述第一层用于增强所述底板的结构强度,所述第二层用于保证所述底板的柔性。In a possible implementation, when the base plate is a multi-layer structure, the base plate includes a first layer and a second layer, the hardness of the first layer is greater than the hardness of the second layer, the first layer is used to enhance the structural strength of the base plate, and the second layer is used to ensure the flexibility of the base plate.
在一种可能的实现方式中,所述第一层和所述第二层的材料分别为聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种。由这些材料制备的第一层和第二层具有较好的柔性,同时通过相应的工艺可以调整第一层和第二层的硬度,以提升底板的结构强度。在一种可 能的实现方式中,所述底板为单层结构或多层结构的材料为碳纤维或玻璃纤维分别与聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种或多种构成的复合材料。其中,碳纤维或玻璃纤维可以提升底板的整体强度,避免底板在使用中被损坏,延长底板的使用寿命。In a possible implementation, the first layer and the second layer are made of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone. The first layer and the second layer made of these materials have good flexibility, and the hardness of the first layer and the second layer can be adjusted through corresponding processes to improve the structural strength of the bottom plate. In an implementation mode of the invention, the material of the bottom plate is a single-layer structure or a multi-layer structure, which is a composite material composed of carbon fiber or glass fiber and one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone. The carbon fiber or glass fiber can improve the overall strength of the bottom plate, prevent the bottom plate from being damaged during use, and extend the service life of the bottom plate.
在一种可能的实现方式中,所述顶板和所述底板形成所述冷板的主体部,至少部分所述侧壁形成所述冷板的流入部和流出部,所述流道设置于所述主体部内,所述流入部和所述流出部分别连接于所述主体部的两端,所述进液口设置于所述流入部,所述出液口设置于所述流出部;所述流入部和/或所述流出部的内侧壁设置有导流结构,所述导流结构用于使冷却液在所述流道中均匀分布。In a possible implementation, the top plate and the bottom plate form the main body of the cold plate, at least part of the side wall forms the inlet and outlet of the cold plate, the flow channel is arranged in the main body, the inlet and the outflow are respectively connected to the two ends of the main body, the liquid inlet is arranged in the inlet, and the liquid outlet is arranged in the outflow; the inner side wall of the inlet and/or the outflow is provided with a guide structure, and the guide structure is used to make the cooling liquid evenly distributed in the flow channel.
其中,从进液口进入的冷却液可以通过导流结构的引导和分流作用分散至主体部的各个位置,以使主体部的各个位置处均可以具有冷却液的流动,以通过冷却液带走各个位置处的热量,从而提升该冷板的散热效果。而流出部也可以设置有导流结构,通过导流结构可以将主体部内的冷却液汇聚至出液口,以加快冷却液的输出,减小冷却液对冷板内壁的撞击,降低噪声。The coolant entering from the liquid inlet can be dispersed to various positions of the main body through the guidance and diversion of the guide structure, so that the coolant can flow at various positions of the main body, and the heat at various positions can be taken away by the coolant, thereby improving the heat dissipation effect of the cold plate. The outflow part can also be provided with a guide structure, through which the coolant in the main body can be gathered to the liquid outlet to speed up the output of the coolant, reduce the impact of the coolant on the inner wall of the cold plate, and reduce noise.
在一种可能的实现方式中,所述导流结构包括多个平行间隔设置的导流板。In a possible implementation, the guide structure includes a plurality of guide plates arranged in parallel and at intervals.
其中,各个导流板可以实现对冷却液的分流,使从进液口进入的冷却液能够分配到任意相邻两个导流板之间,从而可以使从进液口进入的冷却液快速分布到主体部的各个区域,使主体部的各个部位均能够发挥有效的散热功能。Among them, each guide plate can realize the diversion of the coolant, so that the coolant entering from the liquid inlet can be distributed between any two adjacent guide plates, so that the coolant entering from the liquid inlet can be quickly distributed to various areas of the main body, so that each part of the main body can play an effective heat dissipation function.
在一种可能的实现方式中,所述导流结构包括多个导流板,所述流入部内的多个所述导流板由靠近所述主体部的一侧向所述进液口的一侧收拢,和/或所述流出部的多个所述导流板由靠近所述主体部的一侧向所述出液口的一侧收拢。In one possible implementation, the guide structure includes a plurality of guide plates, and the plurality of guide plates in the inlet portion converge from a side close to the main body portion toward a side of the liquid inlet, and/or the plurality of guide plates in the outflow portion converge from a side close to the main body portion toward a side of the liquid outlet.
其中,各个导流板呈辐射状分布,使各个导流板靠近进液口的一端相对聚拢,从而能够使由进液口进入的冷却液快速地进入相邻两个导流板之间,并通过导流板引导至主体部的不同区域位置,从而主体部的各个部位均能够发挥有效的散热功能。此外,主体部内经过热交换的冷却液也可以通过流出部的导流板快速汇聚至出液口的位置,从而可以快速地从出液口流出,提升换热效率。Among them, each guide plate is distributed in a radial shape, so that the ends of each guide plate close to the liquid inlet are relatively gathered, so that the coolant entering from the liquid inlet can quickly enter between two adjacent guide plates, and be guided to different areas of the main body through the guide plates, so that all parts of the main body can play an effective heat dissipation function. In addition, the coolant that has undergone heat exchange in the main body can also be quickly gathered to the position of the liquid outlet through the guide plate of the outflow part, so that it can quickly flow out from the liquid outlet, thereby improving the heat exchange efficiency.
在一种可能的实现方式中,所述流道具有多个,多个所述流道呈阵列排布,沿垂直于所述流道内冷却液流动的方向,所述流道的截面形状为圆形、椭圆形、长方形、正方形或梯形。In a possible implementation, there are multiple flow channels, and the multiple flow channels are arranged in an array, and the cross-sectional shape of the flow channels is circular, elliptical, rectangular, square or trapezoidal along a direction perpendicular to the flow of the coolant in the flow channels.
其中,呈阵列分布的多个流道可以均匀分布在冷板内用于散热的各个位置区域,从而可以提升冷板的散热效率,实现对散热体各个位置的均匀散热。Among them, the multiple flow channels distributed in an array can be evenly distributed in various positions and regions in the cold plate for heat dissipation, thereby improving the heat dissipation efficiency of the cold plate and achieving uniform heat dissipation at various positions of the heat sink.
在一种可能的实现方式中,所述流道具有一个,从而可以简化结构,便于加工制造,节省成本。In a possible implementation, the flow channel has one, thereby simplifying the structure, facilitating processing and manufacturing, and saving costs.
在一种可能的实现方式中,所述底板的壁厚通过冷板材料的导热系数、散热体表面温度、冷却液温度和散热体的热流密度确定。其中,底板的壁厚可以根据底板、散热体及冷却液的上述参数进行设计,从而可以使底板在相应的散热场景下具有较合适的壁厚,保证底板在相应场景中具有可靠的结构强度,能够获得较长的使用寿命。In a possible implementation, the wall thickness of the base plate is determined by the thermal conductivity of the cold plate material, the surface temperature of the heat sink, the temperature of the coolant, and the heat flux density of the heat sink. The wall thickness of the base plate can be designed according to the above parameters of the base plate, the heat sink, and the coolant, so that the base plate has a more appropriate wall thickness in the corresponding heat dissipation scenario, ensuring that the base plate has a reliable structural strength in the corresponding scenario and can obtain a longer service life.
在一种可能的实现方式中,所述底板的壁厚为0.1~5mm。由于散热体的尺寸、发热量、散热环境等多种多样,对应于不同的散热体,底板可以具有不同的厚度,以保证底板在对不同散热体散热时能够具有较优的结构强度和使用寿命,实现该液冷散热装置的通用性。In a possible implementation, the wall thickness of the bottom plate is 0.1 to 5 mm. Due to the variety of sizes, heat generation, and heat dissipation environments of the heat sink, the bottom plate may have different thicknesses corresponding to different heat sinks to ensure that the bottom plate has better structural strength and service life when dissipating heat from different heat sinks, thereby achieving the versatility of the liquid cooling device.
在一种可能的实现方式中,所述底板受冷却液的压力而产生的变形量通过冷板的厚度、底板材料等效弹性模量、底板的壁厚和冷却液压强确定。从而可以使冷板与散热体之间在相应的散热场景下匹配较优的底板变形量,既能够在底板膨胀变形前避免底板与散热体接触,又能够在底板膨胀后与散热体可靠贴合。In a possible implementation, the deformation amount of the bottom plate caused by the pressure of the coolant is determined by the thickness of the cold plate, the equivalent elastic modulus of the bottom plate material, the wall thickness of the bottom plate and the cooling liquid pressure. Thus, the cold plate and the heat sink can be matched with a better bottom plate deformation amount in the corresponding heat dissipation scenario, which can avoid the bottom plate from contacting the heat sink before the bottom plate expands and deforms, and can reliably fit the bottom plate with the heat sink after the bottom plate expands.
在一种可能的实现方式中,当所述散热体为多个时,多个所述散热体间存在间隙,所述底板可覆盖在多个所述散热体表面,并填充至所述间隙,从而可以使散热体与底板具有较大的接触面积,提升散热效率。In one possible implementation, when there are multiple heat sinks, there are gaps between the multiple heat sinks. The base plate can cover the surfaces of the multiple heat sinks and fill the gaps, so that the heat sink and the base plate have a larger contact area and the heat dissipation efficiency is improved.
在一种可能的实现方式中,所述冷板通过注塑工艺、吹塑工艺、挤出工艺或超声波焊接工艺一体成型。其中,采用上述一体成型工艺可以一次性成型出冷板的底板、顶板、侧壁和内部流道, 从而方便了冷板的制造,且能够保证冷板的整体结构稳定性。In a possible implementation, the cold plate is integrally formed by injection molding, blow molding, extrusion or ultrasonic welding. The above-mentioned integral molding process can form the bottom plate, top plate, side wall and internal flow channel of the cold plate at one time. This facilitates the manufacture of the cold plate and can ensure the overall structural stability of the cold plate.
在一种可能的实现方式中,所述液冷散热装置还包括调节机构、第一阀、第二阀和第三阀,所述调节机构内设置有第二容纳腔,所述第二容纳腔与所述流道连通;所述第一阀设置于所述进液口,所述第二阀设置于所述出液口,所述第三阀设置于所述冷板和所述调节机构之间;当所述第一阀和所述第二阀关闭,且所述第三阀开启时,所述冷板内的冷却液流入至所述第二容纳腔中,使所述冷板收缩。In a possible implementation, the liquid-cooled heat dissipation device also includes a regulating mechanism, a first valve, a second valve and a third valve, the regulating mechanism is provided with a second accommodating chamber, and the second accommodating chamber is communicated with the flow channel; the first valve is provided at the liquid inlet, the second valve is provided at the liquid outlet, and the third valve is provided between the cold plate and the regulating mechanism; when the first valve and the second valve are closed and the third valve is opened, the coolant in the cold plate flows into the second accommodating chamber, causing the cold plate to shrink.
其中,在需要插拔散热体或者拆装冷板时,可以使第一阀和第二阀关闭,第三阀开启,从而可以使冷板内的冷却液流入至调节机构的容腔中,冷板中的冷却液减少后发生收缩变形,使冷板与散热体之间产生间隙,从而可以在插拔散热体时避免散热体与冷板接触而产生磨损。Among them, when it is necessary to plug or unplug the heat sink or disassemble the cold plate, the first valve and the second valve can be closed and the third valve can be opened, so that the coolant in the cold plate can flow into the cavity of the adjustment mechanism. After the coolant in the cold plate is reduced, it shrinks and deforms, so that a gap is generated between the cold plate and the heat sink, thereby avoiding contact between the heat sink and the cold plate and causing wear when plugging and unplugging the heat sink.
在需要使冷板膨胀以与散热体接触进行散热时,第一阀和第二阀开启,第三阀关闭,从而可以使冷却液能够从进液口流入至冷板内,并从出液口流出,实现正常的冷却液循环。而通过使第三阀关闭,可以避免冷板内的冷却液流入至调节机构内,保证冷板能够保持膨胀状态。When the cold plate needs to expand to contact the heat sink for heat dissipation, the first valve and the second valve are opened, and the third valve is closed, so that the coolant can flow into the cold plate from the liquid inlet and flow out from the liquid outlet to achieve normal coolant circulation. By closing the third valve, the coolant in the cold plate can be prevented from flowing into the adjustment mechanism, ensuring that the cold plate can maintain an expanded state.
在一种可能的实现方式中,所述底板的表面形状与散热体的表面形状相匹配,该底板的表面形状为膨胀前的形状,对于具有平面或异形表面的散热体,可以更好地适配,能够保证底板膨胀变形后与散热体接触时能够更可靠地贴合。In one possible implementation, the surface shape of the base plate matches the surface shape of the heat sink. The surface shape of the base plate is the shape before expansion, which can better adapt to the heat sink with a flat or irregular surface, and can ensure that the base plate can fit more reliably when it contacts the heat sink after expansion and deformation.
第二方面,还提供了一种散热系统,其中,包括至少一个本申请第一方面提供的液冷散热装置,所述散热系统还包括:In a second aspect, a heat dissipation system is further provided, comprising at least one liquid cooling device provided in the first aspect of the present application, and the heat dissipation system further comprises:
换热器,所述换热器的入口与所述冷板的出液口连通,所述换热器的出口与所述冷板的进液口连通;a heat exchanger, wherein the inlet of the heat exchanger is connected to the liquid outlet of the cold plate, and the outlet of the heat exchanger is connected to the liquid inlet of the cold plate;
第一动力机构,所述第一动力机构的一端与所述换热器连通,所述第一动力机构的另一端与所述冷板的进液口连通。A first power mechanism, wherein one end of the first power mechanism is communicated with the heat exchanger, and the other end of the first power mechanism is communicated with the liquid inlet of the cold plate.
其中,换热器可以实现对冷却液进行热交换,使输入到液冷散热装置中的冷却液的温度较低,第一动力机构可以为冷却液在整个散热系统中的循环提供动力,控制器则可以控制第一动力机构的运行。由此,该散热系统可以实现对散热体的持续高效散热,能够适用于电子设备的内部或外部,具有在不同场景散热的通用性。The heat exchanger can realize heat exchange of the coolant, so that the temperature of the coolant input into the liquid cooling device is lower, the first power mechanism can provide power for the circulation of the coolant in the entire cooling system, and the controller can control the operation of the first power mechanism. Therefore, the cooling system can realize continuous and efficient heat dissipation of the heat sink, can be applied to the inside or outside of the electronic equipment, and has the versatility of heat dissipation in different scenarios.
在一种可能的实现方式中,所述散热系统还包括用于盛装冷却液的补液容器和第二动力机构,所述补液容器的补液口通过所述第二动力机构与所述换热器和所述液冷散热装置连通,所述补液容器的回液口与所述液冷散热装置的调节机构连通。In one possible implementation, the heat dissipation system also includes a liquid replenishment container for holding coolant and a second power mechanism, the liquid replenishment port of the liquid replenishment container is connected to the heat exchanger and the liquid-cooled heat dissipation device through the second power mechanism, and the liquid return port of the liquid replenishment container is connected to the adjustment mechanism of the liquid-cooled heat dissipation device.
其中,在需要使冷板从膨胀状态切换为收缩状态时,需要使冷板内的冷却液流入至调节机构的容腔中,调节机构中的冷却液可以进一步通过管路汇流至补液容器中,当散热系统的循环回路中的冷却液量不足时,可以通过第二动力机构将补液容器中回收的冷却液补充至散热系统的循环回路中,从而可以实现该散热系统持续正常运行。其中,第二动力机构可以为泵,能够将补液容器中的冷却液泵入至散热系统的流路中,第二动力机构可以通过泵的控制实现启停。When the cold plate needs to be switched from an expanded state to a contracted state, the coolant in the cold plate needs to flow into the volume of the regulating mechanism, and the coolant in the regulating mechanism can be further converged into the refill container through the pipeline. When the amount of coolant in the circulation loop of the heat dissipation system is insufficient, the coolant recovered in the refill container can be added to the circulation loop of the heat dissipation system through the second power mechanism, so that the heat dissipation system can continue to operate normally. The second power mechanism can be a pump, which can pump the coolant in the refill container into the flow path of the heat dissipation system, and the second power mechanism can be started and stopped by controlling the pump.
第三方面,还提供了一种电子设备,其中,包括本申请第一方面或第一方面任一种可能实现方式中所提供的液冷散热装置和散热体,所述液冷散热装置中的冷板用于与所述散热体接触。In a third aspect, an electronic device is also provided, which includes the liquid-cooled heat sink and the heat sink provided in the first aspect of the present application or any possible implementation of the first aspect, wherein the cold plate in the liquid-cooled heat sink is used to contact the heat sink.
其中,包括该液冷散热装置的电子设备具有等同于上文所述的液冷散热装置具有的技术效果,在此不再赘述。Among them, the electronic device including the liquid cooling heat dissipation device has the same technical effects as the liquid cooling heat dissipation device described above, which will not be repeated here.
在一种可能的实现方式中,所述散热体具有多个,多个所述散热体之间设置有第一间隙,所述冷板设置于所述第一间隙内,在冷板中通入冷却液时,柔性的底板和顶板可以受到冷却液的压力发生形变,并能够与两侧散热体贴合,从而可以实现通过一个冷板对多个散热体进行散热,提升散热效率。In one possible implementation, there are multiple heat sinks, a first gap is set between the multiple heat sinks, and the cold plate is set in the first gap. When coolant is passed through the cold plate, the flexible bottom plate and top plate can be deformed by the pressure of the coolant and can fit with the heat sinks on both sides, so that heat can be dissipated by multiple heat sinks through one cold plate, thereby improving the heat dissipation efficiency.
在一种可能的实现方式中,所述电子设备还包括限位件,所述限位件和所述散热体之间设置有第二间隙,所述冷板设置于所述第二间隙内。当采用冷板对一侧的散热体进行散热时,该限位件可以位于冷板背离散热体的一侧,以实现对冷板的限位,以保证冷板膨胀后能够与散热体可靠贴合,避免冷板与散热体分离。In a possible implementation, the electronic device further includes a stopper, a second gap is provided between the stopper and the heat sink, and the cold plate is provided in the second gap. When the cold plate is used to dissipate heat from the heat sink on one side, the stopper may be located on the side of the cold plate away from the heat sink to limit the position of the cold plate, thereby ensuring that the cold plate can reliably fit with the heat sink after expansion, and avoiding separation of the cold plate from the heat sink.
在一种可能的实现方式中,所述电子设备具有多个,所述冷板设置于相邻两个所述电子设备 之间。从而能够实现在电子设备的外部对电子设备进行散热。In a possible implementation, the electronic device has a plurality of electronic devices, and the cold plate is disposed between two adjacent electronic devices. Thus, heat dissipation of the electronic device can be achieved outside the electronic device.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性的,并不能限制本申请。It should be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the present application.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请提供的一种散热系统的俯视图;FIG1 is a top view of a heat dissipation system provided by the present application;
图2为本申请提供的一种液冷散热装置的俯视图;FIG2 is a top view of a liquid cooling device provided by the present application;
图3为本申请提供的一种冷板的俯视图;FIG3 is a top view of a cold plate provided by the present application;
图4为本申请提供的一种图3中在A-A处的截面图;FIG4 is a cross-sectional view at A-A in FIG3 provided by the present application;
图5为本申请提供的一种底板为单层结构的截面图;FIG5 is a cross-sectional view of a bottom plate with a single-layer structure provided by the present application;
图6为本申请提供的多层结构的底板的一种第一层位于第二层外侧的示意图;FIG6 is a schematic diagram of a multi-layer structure bottom plate provided by the present application, in which the first layer is located outside the second layer;
图7为本申请提供的多层结构的底板的一种第一层位于第二层内侧的示意图;FIG7 is a schematic diagram of a multi-layer structure bottom plate provided by the present application, in which the first layer is located inside the second layer;
图8为本申请提供的一种底板中设置有增强材料的示意图;FIG8 is a schematic diagram of a base plate provided in the present application in which a reinforcing material is provided;
图9为本申请提供的流入部在图3中B-B处的一种截面图;FIG9 is a cross-sectional view of the inflow portion provided by the present application at B-B in FIG3 ;
图10为本申请提供的流入部在图3中B-B处的另一种截面图;FIG10 is another cross-sectional view of the inflow portion provided by the present application at the B-B position in FIG3 ;
图11为本申请提供的另一种图3中在A-A处冷板的截面图;FIG11 is another cross-sectional view of the cold plate at position A-A in FIG3 provided by the present application;
图12为本申请提供的又一种图3中在A-A处冷板的截面图;FIG12 is a cross-sectional view of another cold plate at A-A in FIG3 provided by the present application;
图13为本申请提供的再一种图3中在A-A处冷板的截面图;FIG13 is a cross-sectional view of another cold plate at A-A in FIG3 provided by the present application;
图14为本申请提供的一种冷板放置于散热体上方时散热系统的俯视图;FIG14 is a top view of a heat dissipation system provided by the present application when a cold plate is placed above a heat dissipation body;
图15为本申请提供的一种图14中在C-C处冷板放置于散热体上方时的截面图;FIG15 is a cross-sectional view of a cold plate placed above a heat sink at position C-C in FIG14 provided by the present application;
图16为本申请提供的一种散热体放置于冷板上方时散热系统的俯视图;FIG16 is a top view of a heat dissipation system provided by the present application when a heat sink is placed above a cold plate;
图17为本申请提供的一种散热系统应用于对内存散热时的俯视图;FIG17 is a top view of a heat dissipation system provided by the present application when being applied to heat dissipation of memory;
图18为本申请提供的一种图17中在D-D处的截面图;FIG18 is a cross-sectional view at D-D in FIG17 provided by the present application;
图19为本申请提供的一种散热系统应用于对电子设备散热时的示意图。FIG19 is a schematic diagram of a heat dissipation system provided in the present application when used to dissipate heat from electronic equipment.
附图标记:
10-液冷散热装置;    1-冷板;            11-底板;           111-第一层;
112-第二层;         113-增强材料;      12-顶板;           13-侧壁;
14-主体部;          15-流入部;         151-进液口;        16-流出部;
161-出液口;         17a-导流板;        17b-导流板;        18-流道;
2-调节机构;         3-第一阀;          4-第二阀;          5-第三阀;
20-换热器;          30-第一动力机构;   40-控制器;         50-补液容器;
60-第二动力机构;    100-电子设备;      110-电子器件;      111-内存;
112-PCB;            113-电容;          114-电感。
Reference numerals:
10-liquid cooling device; 1-cold plate; 11-bottom plate; 111-first layer;
112- second layer; 113- reinforcing material; 12- top plate; 13- side wall;
14-main body; 15-inflow part; 151-liquid inlet; 16-outflow part;
161-liquid outlet; 17a-guide plate; 17b-guide plate; 18-flow channel;
2-regulating mechanism; 3-first valve; 4-second valve; 5-third valve;
20-heat exchanger; 30-first power mechanism; 40-controller; 50-liquid replenishing container;
60-second power mechanism; 100-electronic device; 110-electronic device; 111-memory;
112-PCB; 113-capacitor; 114-inductor.
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
具体实施方式Detailed ways
为了更好的理解本申请的技术方案,下面结合附图对本申请实施例进行详细描述。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。In order to better understand the technical solution of the present application, the embodiments of the present application are described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present application and are not used to limit the present application.
在本申请的描述中,除非另有明确的规定和限定,术语“第一”、“第二”仅用于描述的目的,而不能理解为指示或暗示相对重要性;除非另有规定或说明,术语“多个”是指两个或两个以上;术语“连接”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接,或电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, unless otherwise clearly specified and limited, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance; unless otherwise specified or explained, the term "plurality" refers to two or more; the terms "connected" and "fixed" should be understood in a broad sense, for example, "connected" can be a fixed connection, a detachable connection, an integral connection, or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
目前,对于元器件散热方面主要为液冷式和风冷式。其中,液冷式可以采用金属冷板配合导热界面材料(Thermal Interface Material,TIM)对发热器件进行散热,金属冷板内可以流通冷却液,冷却液和金属表面可以实现良好的散热效果,但是,现有金属冷板通常为规则的矩形板件, 金属冷板的表面为平面,金属冷板能够与发热器件上的平面接触,以进行散热。但是,金属冷板及发热器件的硬度均较大,金属冷板的平面与发热器件的平面不能保证完全贴合,在平面与平面之间仍会存在较多微小的间隙,这些间隙会填充空气,而空气的热阻远大于金属冷板材料及发热器件表面材料的热阻,不利于散热。为此,传统一般会采用在金属冷板与发热器件之间添加TIM材料来降低热阻,TIM材料本身较柔软,可以通过自身的形变来填充金属冷板与发热器件之间的间隙,TIM材料的热阻低于空气的热阻,从而可以实现降低热阻的目的。At present, the heat dissipation of components is mainly liquid cooling and air cooling. Among them, the liquid cooling can use a metal cold plate with a thermal interface material (TIM) to dissipate heat from the heating device. The coolant can flow through the metal cold plate, and the coolant and the metal surface can achieve a good heat dissipation effect. However, the existing metal cold plate is usually a regular rectangular plate. The surface of the metal cold plate is a plane, and the metal cold plate can contact the plane on the heating device to dissipate heat. However, the hardness of the metal cold plate and the heating device is relatively large, and the plane of the metal cold plate and the plane of the heating device cannot be guaranteed to be completely fitted. There will still be many tiny gaps between the planes, and these gaps will be filled with air. The thermal resistance of air is much greater than the thermal resistance of the metal cold plate material and the surface material of the heating device, which is not conducive to heat dissipation. For this reason, the traditional method is generally to add TIM material between the metal cold plate and the heating device to reduce the thermal resistance. The TIM material itself is relatively soft and can fill the gap between the metal cold plate and the heating device through its own deformation. The thermal resistance of the TIM material is lower than that of the air, thereby achieving the purpose of reducing the thermal resistance.
但是,TIM材料的大量使用,会增加散热产品的成本,且TIM材料厚度较小,当发热器件为可插拔器件时,由于TIM材料与发热器件紧密贴合,在每一次插拔时均会对TIM材料造成极大的磨损,甚至损坏,导致TIM材料不可用,增加了材料和成本的浪费。However, the extensive use of TIM materials will increase the cost of heat dissipation products, and the thickness of TIM materials is relatively small. When the heat-generating device is a pluggable device, since the TIM material fits tightly against the heat-generating device, each plugging and unplugging will cause great wear and even damage to the TIM material, rendering the TIM material unusable, thereby increasing the waste of materials and costs.
本申请提供了一种液冷散热装置10可以应用于散热系统中,该液冷散热装置可以设置在电子设备100内或电子设备100外。该电子设备100可以为手机、平板电脑、桌面型计算机、膝上型计算机、手持计算机、笔记本电脑、超级移动个人计算机(ultra-mobile personal computer,UMPC)、上网本,以及蜂窝电话、个人数字助理(personal digital assistant,PDA)、增强现实(augmented reality,AR)设备、虚拟现实(virtual reality,VR)设备、人工智能(artificial intelligence,AI)设备、可穿戴式设备、车载设备、智能家居设备和/或智慧城市设备、个人电脑(personal computer,PC)服务器、边缘设备、超算计算机等可使用液冷散热方式散热的电子设备,本申请实施例对该电子设备的具体类型不作特殊限制。The present application provides a liquid cooling heat dissipation device 10 that can be applied to a heat dissipation system. The liquid cooling heat dissipation device can be arranged inside or outside the electronic device 100. The electronic device 100 can be a mobile phone, a tablet computer, a desktop computer, a laptop computer, a handheld computer, a notebook computer, an ultra-mobile personal computer (UMPC), a netbook, a cellular phone, a personal digital assistant (PDA), an augmented reality (AR) device, a virtual reality (VR) device, an artificial intelligence (AI) device, a wearable device, a vehicle-mounted device, a smart home device and/or a smart city device, a personal computer (PC) server, an edge device, a supercomputer, and other electronic devices that can use liquid cooling to dissipate heat. The embodiments of the present application do not impose any special restrictions on the specific types of the electronic devices.
其中,在一种实施例中,电子设备内设置有散热体,例如,当电子设备为计算机时,计算机内可以设置有内存、硬盘、电感、电容、主板等散热体,本实施例提供的液冷散热装置可以与这些散热体接触,以实现散热。例如,当散热体仅为电容时,该液冷散热装置可以用于对该电容散热。当散热体为电容和电感时,该液冷散热装置可以同时与电容和电感接触进行散热。In one embodiment, a heat sink is provided in the electronic device. For example, when the electronic device is a computer, the computer may be provided with heat sinks such as memory, hard disk, inductor, capacitor, motherboard, etc. The liquid cooling heat sink provided in this embodiment may contact these heat sinks to achieve heat dissipation. For example, when the heat sink is only a capacitor, the liquid cooling heat sink may be used to dissipate heat from the capacitor. When the heat sink is a capacitor and an inductor, the liquid cooling heat sink may contact the capacitor and the inductor at the same time to dissipate heat.
在另一种实施例中,该液冷散热装置除了可以为同一电子设备中指定电子器件散热外,也可以用于对整个电子设备进行散热。也即,散热体除了可以为电子设备内的电子元器件外,还可以是电子设备本身,此时,散热装置用于对整个电子设备进行散热。例如,当散热体为刀片式服务器时,散热装置用于对该刀片式服务器散热。当散热体为多个刀片式服务器时,液冷散热装置可用于对多个刀片式服务器进行散热。In another embodiment, the liquid cooling heat dissipation device can be used to dissipate heat for the entire electronic device in addition to dissipating heat for a specified electronic device in the same electronic device. That is, the heat sink can be the electronic device itself in addition to the electronic components in the electronic device. In this case, the heat sink is used to dissipate heat for the entire electronic device. For example, when the heat sink is a blade server, the heat sink is used to dissipate heat for the blade server. When the heat sink is a plurality of blade servers, the liquid cooling heat sink can be used to dissipate heat for the plurality of blade servers.
在另一种实施例中,散热体也可以新能源汽车电池等。In another embodiment, the heat sink may also be a new energy vehicle battery, etc.
示例地,图1为本申请提供的一种散热系统的俯视图,参见图1,该散热系统包括换热器20、第一动力机构30、控制器40和该液冷散热装置10,其中,散热体的热量可以传导至液冷散热装置10中的冷却液,使散热体的温度下降,液冷散热装置10中的冷却液温度升高,温度升高的冷却液可以进入换热器20,换热器20可以重新降低冷却液的温度,使具有较低温度的冷却液进入下一次的散热循环。第一动力机构30可以为冷却液在该液冷散热装置10中的流动提供动力。For example, FIG1 is a top view of a heat dissipation system provided by the present application. Referring to FIG1 , the heat dissipation system includes a heat exchanger 20, a first power mechanism 30, a controller 40, and the liquid-cooled heat dissipation device 10, wherein the heat of the heat dissipation body can be transferred to the coolant in the liquid-cooled heat dissipation device 10, so that the temperature of the heat dissipation body decreases, and the temperature of the coolant in the liquid-cooled heat dissipation device 10 increases. The coolant with increased temperature can enter the heat exchanger 20, and the heat exchanger 20 can reduce the temperature of the coolant again, so that the coolant with a lower temperature enters the next heat dissipation cycle. The first power mechanism 30 can provide power for the flow of the coolant in the liquid-cooled heat dissipation device 10.
具体地,图2为本申请提供的一种液冷散热装置的俯视图,图3为本申请提供的一种冷板的俯视图,图4为本申请提供的一种图3中在A-A处的截面图,参见图2至图4,液冷散热装置10包括冷板1,冷板1包括侧壁13、顶板12和底板11,侧壁13、顶板12和底板11构成第一容纳腔,第一容纳腔内设置有流道18,侧壁13上分别设置有与流道18连通的进液口151和出液口161,该进液口151可用于向冷板1内的流道18中输入冷却液,出液口161可用于将流道18中经过与散热体经过热交换的冷却液输出。Specifically, Figure 2 is a top view of a liquid-cooled heat dissipation device provided by the present application, Figure 3 is a top view of a cold plate provided by the present application, and Figure 4 is a cross-sectional view at A-A in Figure 3 provided by the present application. Referring to Figures 2 to 4, the liquid-cooled heat dissipation device 10 includes a cold plate 1, and the cold plate 1 includes a side wall 13, a top plate 12 and a bottom plate 11. The side wall 13, the top plate 12 and the bottom plate 11 constitute a first accommodating cavity, and a flow channel 18 is arranged in the first accommodating cavity. The side wall 13 is respectively provided with a liquid inlet 151 and a liquid outlet 161 connected to the flow channel 18, and the liquid inlet 151 can be used to input cooling liquid into the flow channel 18 in the cold plate 1, and the liquid outlet 161 can be used to output the cooling liquid in the flow channel 18 that has undergone heat exchange with the heat sink.
底板11为柔性材料构成,当底板11与散热体接触时,底板11可根据散热体的形状发生形变,以使底板11与散热体贴合,将散热体热量传导至流道18中流通的冷却液。The bottom plate 11 is made of a flexible material. When the bottom plate 11 contacts the heat sink, the bottom plate 11 can be deformed according to the shape of the heat sink so that the bottom plate 11 fits the heat sink and conducts the heat of the heat sink to the coolant flowing in the flow channel 18 .
其中,该散热体可以具有平整的表面,也可以具有非平整的表面,当冷板1通过柔性材料制成的底板11贴合于散热体时,柔性底板11可以通过自身的变形能够匹配散热体上各种形状的表面,使柔性底板11与散热体的表面紧密贴合,使柔性底板11与散热体之间不存在间隙,从而可以使散热体的热量直接通过底板11传导至流道18内的冷却液,实现散热。该柔性底板11与散热体之间无需添加额外的例如TIM材料等柔性材料,从而可以减少材料损耗,节省成本。The heat sink may have a flat surface or a non-flat surface. When the cold plate 1 is attached to the heat sink through the bottom plate 11 made of a flexible material, the flexible bottom plate 11 can match the surfaces of various shapes on the heat sink through its own deformation, so that the flexible bottom plate 11 is closely attached to the surface of the heat sink, and there is no gap between the flexible bottom plate 11 and the heat sink, so that the heat of the heat sink can be directly transferred to the coolant in the flow channel 18 through the bottom plate 11 to achieve heat dissipation. There is no need to add additional flexible materials such as TIM materials between the flexible bottom plate 11 and the heat sink, so that material loss can be reduced and cost can be saved.
具体地,由于冷板1设置有柔性的底板11,当冷板1放置在散热体的上方时,底板11通过自 身的柔性可以在受到散热体的支撑时发生形变,实现与散热体的可靠贴合。当流道18中通入冷却液时,冷却液的重力可以作用在底板11上,从而可以使底板11的变形量增加,进一步保证了底板11与散热体可靠抵接,使底板11可以通过自身的形变与不同散热体表面的形状适配,使底板11能够与散热体的平面或异形面紧密贴合,将散热体热量传导至流道中流通的冷却液,进而实现散热装置对散热体的散热。Specifically, since the cold plate 1 is provided with a flexible bottom plate 11, when the cold plate 1 is placed above the heat sink, the bottom plate 11 The flexibility of the body can be deformed when supported by the heat sink, so as to achieve reliable fit with the heat sink. When the coolant is passed into the flow channel 18, the gravity of the coolant can act on the bottom plate 11, so that the deformation of the bottom plate 11 can be increased, further ensuring that the bottom plate 11 is reliably in contact with the heat sink, so that the bottom plate 11 can adapt to the shape of different heat sink surfaces through its own deformation, so that the bottom plate 11 can fit closely with the plane or special-shaped surface of the heat sink, conduct the heat of the heat sink to the coolant flowing in the flow channel, and then achieve the heat dissipation of the heat sink by the heat dissipation device.
此外,当散热体有多个时,在相邻两个散热体之间具有间隙的情况下,冷板1可以放置于相邻两个散热体之间的间隙中,当冷板1的流道18中通入冷却液时,底板11可以受到冷却液的压力而产生形变,使底板11能够与邻近的散热体可靠贴合,实现有效散热。In addition, when there are multiple heat sinks, and there is a gap between two adjacent heat sinks, the cold plate 1 can be placed in the gap between the two adjacent heat sinks. When coolant flows into the flow channel 18 of the cold plate 1, the bottom plate 11 can be deformed by the pressure of the coolant, so that the bottom plate 11 can be reliably fitted with the adjacent heat sink to achieve effective heat dissipation.
本实施例中,冷板1可以为一体成型结构,例如,冷板1可以采用注塑工艺、吹塑工艺、挤出工艺或超声波焊接工艺一体成型。也就是说,采用上述一体成型工艺可以一次性成型出冷板1的底板11、顶板12、侧壁13和内部流道18,从而方便了冷板1的制造,且能够保证冷板1的整体结构稳定性。In this embodiment, the cold plate 1 can be an integrally formed structure, for example, the cold plate 1 can be integrally formed by an injection molding process, a blow molding process, an extrusion process or an ultrasonic welding process. That is, the bottom plate 11, the top plate 12, the side wall 13 and the internal flow channel 18 of the cold plate 1 can be formed at one time by the above-mentioned integrally formed process, thereby facilitating the manufacture of the cold plate 1 and ensuring the overall structural stability of the cold plate 1.
在一种实施例中,底板11、顶板12、侧壁13和流道18的侧壁均可以为柔性材料构成,由此,当流道18内通入冷却液时,可以使冷板1整体的各个部位均可以受到冷却液的压力发生膨胀变形,冷板1的各个部位均可以用于与散热体接触进行散热,可以实现采用一个冷板1对多个散热体进行散热,提升了散热效率,减小了空间占用,有利于实现产品小型化。In one embodiment, the bottom plate 11, the top plate 12, the side wall 13 and the side wall of the flow channel 18 can all be made of flexible materials. Therefore, when the coolant is passed into the flow channel 18, all parts of the cold plate 1 as a whole can be expanded and deformed by the pressure of the coolant, and all parts of the cold plate 1 can be used to contact the heat sink for heat dissipation. It is possible to use one cold plate 1 to dissipate heat for multiple heat sinks, thereby improving the heat dissipation efficiency, reducing space occupancy, and facilitating product miniaturization.
在另一种实施例中,底板11和顶板12均可以为柔性材料构成。在该冷板1放置于相邻两个散热体之间时,冷板1的底板11可以与一个散热体接触,冷板1的顶板12可以与另一个散热体接触,从而可以通过一个冷板1同时对两个散热体进行散热,既简化了结构,又提升了散热效率。其中,侧壁13可以采用金属材料,底板11和顶板12可以分别固定于侧壁13的两侧,金属材料的侧壁13可以保证冷板1整体结构形态的稳定。In another embodiment, both the bottom plate 11 and the top plate 12 can be made of flexible materials. When the cold plate 1 is placed between two adjacent heat sinks, the bottom plate 11 of the cold plate 1 can contact one heat sink, and the top plate 12 of the cold plate 1 can contact another heat sink, so that the two heat sinks can be cooled by one cold plate 1 at the same time, which simplifies the structure and improves the heat dissipation efficiency. Among them, the side wall 13 can be made of metal material, and the bottom plate 11 and the top plate 12 can be fixed on both sides of the side wall 13 respectively. The side wall 13 made of metal material can ensure the stability of the overall structural shape of the cold plate 1.
在另一种实施例中,底板11和侧壁13均可以为柔性材料构成,从而可以使底板11更容易发生弹性变形,减小侧壁13对底板11变形量的限制。In another embodiment, both the bottom plate 11 and the side wall 13 may be made of flexible materials, so that the bottom plate 11 may be more easily elastically deformed, thereby reducing the restriction of the side wall 13 on the deformation of the bottom plate 11 .
可选地,冷板1的截面形状可以为圆形、椭圆形、正方形、长方形、梯形等形状,本实施例中,为了便于说明,以冷板1的截面形状为圆形为例进行说明。图5为本申请提供的一种底板为单层结构的截面图,图5所示的截面为图3中在A-A处剖切后形成的截面,参照图5,底板11可以为单层结构,也就是说,底板11可以采用单一的材料或复合材料直接形成具有一定壁厚的柔性层,该柔性层应用到冷板1中后可以形成底板11,从而可以方便底板11及冷板1的加工制造。Optionally, the cross-sectional shape of the cold plate 1 can be circular, oval, square, rectangular, trapezoidal, etc. In this embodiment, for the sake of convenience, the cross-sectional shape of the cold plate 1 is circular as an example for explanation. FIG5 is a cross-sectional view of a bottom plate provided by the present application as a single-layer structure. The cross section shown in FIG5 is a cross section formed after cutting at A-A in FIG3. Referring to FIG5, the bottom plate 11 can be a single-layer structure, that is, the bottom plate 11 can be directly formed of a single material or composite material to form a flexible layer with a certain wall thickness. The flexible layer can be applied to the cold plate 1 to form the bottom plate 11, thereby facilitating the processing and manufacturing of the bottom plate 11 and the cold plate 1.
可选地,当底板11为单层结构时,柔性材料为聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种或多种。这类材料制备的底板11可以具有良好的柔性和相对于空气更低的热阻,能够通过冷却液的压力进行弹性的膨胀变形,使底板11可以与散热体贴合,在底板11和散热体之间不会存在间隙,避免空前填充至底板11和散热体之间,从而可以降低热阻,同时可以实现底板11与散热体接触面积的最大化,从而可以使散热体的热量通过底板11传导至冷却液,提升散热效果。Optionally, when the bottom plate 11 is a single-layer structure, the flexible material is one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone. The bottom plate 11 made of such materials can have good flexibility and lower thermal resistance than air, and can be elastically expanded and deformed by the pressure of the coolant, so that the bottom plate 11 can fit with the heat sink, and there will be no gap between the bottom plate 11 and the heat sink, avoiding empty filling between the bottom plate 11 and the heat sink, thereby reducing thermal resistance, and at the same time maximizing the contact area between the bottom plate 11 and the heat sink, so that the heat of the heat sink can be transferred to the coolant through the bottom plate 11, thereby improving the heat dissipation effect.
在另一种实施例中,底板11可以为多层结构,例如,底板11可以包括两层、三层、四层或更多层,各个层的材料可以相同也可以不同,但各层材料的性能可以不同。例如,底板11可以包括两层,两层均具有柔性,但其中一层的硬度可以略大于另一侧的硬度,从而可以在保证底板11整体柔性的情况下,通过硬度较大的一层能够提升底板11整体的强度,避免撕裂。In another embodiment, the bottom plate 11 may be a multi-layer structure, for example, the bottom plate 11 may include two layers, three layers, four layers or more layers, and the materials of each layer may be the same or different, but the properties of the materials of each layer may be different. For example, the bottom plate 11 may include two layers, both of which are flexible, but the hardness of one layer may be slightly greater than the hardness of the other side, so that the overall strength of the bottom plate 11 can be improved by the layer with greater hardness while ensuring the overall flexibility of the bottom plate 11, thereby avoiding tearing.
可选地,图6为本申请提供的多层结构的底板的一种第一层位于第二层外侧的示意图,图7为本申请提供的多层结构的底板的一种第一层位于第二层内侧的示意图,参见图6和图7,当底板11为多层结构时,底板11包括第一层111和第二层112,第一层111和第二层112的硬度不同,第一层111的硬度可以大于第二层112的硬度,第一层111用于增强底板11的结构强度,第二层112用于保证底板11的柔性。Optionally, Figure 6 is a schematic diagram of a first layer of a multi-layer structure base provided by the present application, in which the first layer is located on the outside of the second layer, and Figure 7 is a schematic diagram of a first layer of a multi-layer structure base provided by the present application, in which the first layer is located on the inside of the second layer. Referring to Figures 6 and 7, when the base plate 11 is a multi-layer structure, the base plate 11 includes a first layer 111 and a second layer 112, and the hardness of the first layer 111 and the second layer 112 are different. The hardness of the first layer 111 may be greater than the hardness of the second layer 112. The first layer 111 is used to enhance the structural strength of the base plate 11, and the second layer 112 is used to ensure the flexibility of the base plate 11.
在制备冷板过程中,可以先分别制备出第一层111和第二层112,再将第一层111和第二层112层压结合为一种整体结构的复合层。在一些实施例中,当冷板通过一体成型的工艺制备时,可 以将上述复合层做成型坯,型坯可以放置于模具中,向型坯中通入压缩空气使型坯吹胀成型冷板,底板11作为冷板的一部分也可以直接成型。In the process of preparing the cold plate, the first layer 111 and the second layer 112 may be prepared separately, and then the first layer 111 and the second layer 112 may be laminated and combined into a composite layer of an integral structure. The composite layer is made into a preform, which can be placed in a mold, and compressed air is introduced into the preform to inflate the preform to form a cold plate. The bottom plate 11 as a part of the cold plate can also be directly formed.
其中,第一层111和第二层112均为柔性层,在此基础上,第一层111的硬度可以大于第二层112的硬度,也可以小于第二层112的硬度,从而可以通过硬度较大的一层提升底板11的强度,通过硬度较小的一层可以保证底板11的柔性。其中,参见图6,第一层111可以设置于第二层112的外侧,参见图7,也可以设置于第二层112的内侧,“外侧”为冷板1的外部,“内侧”为冷板1的内部。在一种优选的实施例中,参见图6,位于外侧一层的硬度小于位于内侧一层的硬度,从而可以从底板11的内侧对结构进行加强,同时可以使底板11保持一定的形态,而底板11的外侧一层可以具有较好的柔性,能够适配于散热体的表面。本实施例中,位于外侧的一层可以直接与散热体接触。Wherein, the first layer 111 and the second layer 112 are both flexible layers, on this basis, the hardness of the first layer 111 can be greater than the hardness of the second layer 112, or less than the hardness of the second layer 112, so that the strength of the bottom plate 11 can be improved by a layer with a larger hardness, and the flexibility of the bottom plate 11 can be ensured by a layer with a smaller hardness. Wherein, referring to FIG6, the first layer 111 can be arranged on the outside of the second layer 112, referring to FIG7, or it can be arranged on the inside of the second layer 112, and the "outside" is the outside of the cold plate 1, and the "inside" is the inside of the cold plate 1. In a preferred embodiment, referring to FIG6, the hardness of the outer layer is less than the hardness of the inner layer, so that the structure can be strengthened from the inside of the bottom plate 11, and the bottom plate 11 can maintain a certain shape, and the outer layer of the bottom plate 11 can have better flexibility and can adapt to the surface of the heat sink. In this embodiment, the outer layer can directly contact the heat sink.
具体地,第一层111和第二层112的材料分别为聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种。例如,第一层111的材料可以为聚乙烯,第二层112的材料可以为聚丙烯;或者第一层111的材料可以为聚四氟乙烯,第二层112的材料可以为有机硅;或者还可以使第一层111和第二层112均采用相同的材料制备,而在第一层111和第二层112的制备过程中,可以通过控制工艺参数,使制备的第一层111或第二层112具有不同的硬度。Specifically, the materials of the first layer 111 and the second layer 112 are respectively one of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone. For example, the material of the first layer 111 can be polyethylene, and the material of the second layer 112 can be polypropylene; or the material of the first layer 111 can be polytetrafluoroethylene, and the material of the second layer 112 can be silicone; or the first layer 111 and the second layer 112 can be made of the same material, and in the process of making the first layer 111 and the second layer 112, the hardness of the first layer 111 or the second layer 112 can be different by controlling the process parameters.
可选地,底板11为单层结构和多层结构的材料为碳纤维或玻璃纤维分别与聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种或多种构成的复合材料。例如,图8为本申请提供的一种底板中设置有增强材料的示意图,参见图8,当底板11只有一层时,该层可以采用聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种或多种复合而成,而在底板11的材料中可以同时添加碳纤维或玻璃纤维等增强材料113,碳纤维或玻璃纤维等增强材料113可以提升底板11的整体强度,避免底板11在使用中被损坏,延长底板11的使用寿命。Optionally, the material of the single-layer structure and multi-layer structure of the bottom plate 11 is a composite material composed of carbon fiber or glass fiber and one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone. For example, FIG8 is a schematic diagram of a bottom plate provided by the present application with a reinforcing material. Referring to FIG8, when the bottom plate 11 has only one layer, the layer can be composited with one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone, and reinforcing materials 113 such as carbon fiber or glass fiber can be added to the material of the bottom plate 11 at the same time. The reinforcing materials 113 such as carbon fiber or glass fiber can improve the overall strength of the bottom plate 11, prevent the bottom plate 11 from being damaged during use, and extend the service life of the bottom plate 11.
下面结合附图3进一步介绍进液口151和出液口161的结构方案,图3为本申请提供的一种冷板的俯视图。The structural scheme of the liquid inlet 151 and the liquid outlet 161 is further described below in conjunction with FIG. 3 . FIG. 3 is a top view of a cold plate provided by the present application.
为了便于描述,可以将顶板12和底板11形成的区域称为冷板1的主体部14,将侧壁13中设置进液口的区域称为流入部15,将设置出液口的区域称为流出部16。可以理解的是,流道18设置于主体部14内,流入部15和流出部16分别连接于主体部14的两端,进液口151设置于流入部15,出液口161设置于流出部16。For ease of description, the area formed by the top plate 12 and the bottom plate 11 may be referred to as the main body 14 of the cold plate 1, the area in the side wall 13 where the liquid inlet is provided may be referred to as the inflow portion 15, and the area where the liquid outlet is provided may be referred to as the outflow portion 16. It is understood that the flow channel 18 is provided in the main body 14, the inflow portion 15 and the outflow portion 16 are respectively connected to the two ends of the main body 14, the liquid inlet 151 is provided in the inflow portion 15, and the liquid outlet 161 is provided in the outflow portion 16.
其中,参见图3,主体部14可以具有较大的面积,为了能够使主体部14上与散热体接触的各个部位均能够具有良好的散热效果,冷却液需要在主体部14的对应于散热体的各个区域流动,以带走各个部位的热量。但进液口151和出液口161需要连接管路,其口径较小,当冷却液从口径较小的进液口151进入主体部14内时,冷却液近似呈柱状,不易向周围扩散,会导致主体部14内距离进液口151较远的位置处冷却液的量较少甚至没有,这就会导致主体部14上远离进液口151的部分位置不能实现散热效果。Among them, referring to FIG3 , the main body 14 can have a large area. In order to enable each part of the main body 14 that contacts the heat sink to have a good heat dissipation effect, the coolant needs to flow in each area of the main body 14 corresponding to the heat sink to take away the heat from each part. However, the liquid inlet 151 and the liquid outlet 161 need to be connected to a pipeline with a small diameter. When the coolant enters the main body 14 from the liquid inlet 151 with a small diameter, the coolant is approximately columnar and is not easy to diffuse to the surroundings, which will result in less or even no coolant at a position far from the liquid inlet 151 in the main body 14, which will result in the failure of some positions on the main body 14 far from the liquid inlet 151 to achieve a heat dissipation effect.
为此,进一步结合图9和图10分别介绍本申请提供的导流板。其中,图9为本申请提供的流入部在图3中B-B处的一种截面图,图10为本申请提供的流入部在图3中B-B处的另一种截面图。To this end, the guide plate provided by the present application is further described in conjunction with Figures 9 and 10. Figure 9 is a cross-sectional view of the inflow portion provided by the present application at B-B in Figure 3, and Figure 10 is another cross-sectional view of the inflow portion provided by the present application at B-B in Figure 3.
参见图9和图10,流入部15和/或流出部16的内侧壁13可以设置有导流结构,导流结构用于使冷却液在流道18中均匀分布。其中,从进液口151进入的冷却液可以通过导流结构的引导和分流作用分散至主体部14的各个位置,以使主体部14的各个位置处均可以具有冷却液的流动,以通过冷却液带走各个位置处的热量,从而提升该冷板1的散热效果。而流出部16也可以设置有导流结构,通过导流结构可以将主体部14内的冷却液汇聚至出液口161,以加快冷却液的输出,减小冷却液对冷板1内壁的撞击,降低噪声。Referring to FIG. 9 and FIG. 10 , the inner wall 13 of the inflow portion 15 and/or the outflow portion 16 may be provided with a guide structure, and the guide structure is used to evenly distribute the coolant in the flow channel 18. The coolant entering from the liquid inlet 151 can be dispersed to various positions of the main body 14 through the guidance and diversion of the guide structure, so that the coolant can flow at various positions of the main body 14, so that the heat at various positions can be taken away by the coolant, thereby improving the heat dissipation effect of the cold plate 1. The outflow portion 16 may also be provided with a guide structure, through which the coolant in the main body 14 can be gathered to the liquid outlet 161, so as to speed up the output of the coolant, reduce the impact of the coolant on the inner wall of the cold plate 1, and reduce noise.
在一种具体地实施例中,参见图9,导流结构可以包括多个平行间隔设置的导流板17a。各个导流板17a可以实现对冷却液的分流,使从进液口151进入的冷却液能够分配到任意相邻两个导流板17a之间,从而可以使从进液口151进入的冷却液快速分布到主体部14的各个区域,使主体部14的各个部位均能够发挥有效的散热功能。In a specific embodiment, referring to Fig. 9, the guide structure may include a plurality of guide plates 17a arranged in parallel and spaced apart. Each guide plate 17a can realize the diversion of the coolant, so that the coolant entering from the liquid inlet 151 can be distributed between any two adjacent guide plates 17a, so that the coolant entering from the liquid inlet 151 can be quickly distributed to various areas of the main body 14, so that each part of the main body 14 can play an effective heat dissipation function.
在另一种具体的实施例中,参见图10,导流结构可以包括多个导流板17b,流入部15内的多 个导流板17b由靠近主体部14的一侧向进液口151的一侧收拢,和/或流出部16的多个导流板17b由靠近主体部14的一侧向出液口161的一侧收拢。本实施例中,各个导流板17b呈辐射状分布,使各个导流板17b靠近进液口151的一端相对聚拢,从而能够使由进液口151进入的冷却液快速地进入相邻两个导流板17b之间,并通过导流板17b引导至主体部14的不同区域位置,从而主体部14的各个部位均能够发挥有效的散热功能。此外,主体部14内经过热交换的冷却液也可以通过流出部16的导流板17b快速汇聚至出液口161的位置,从而可以快速地从出液口161流出,提升换热效率。In another specific embodiment, referring to FIG. 10 , the flow guide structure may include a plurality of flow guide plates 17 b, and a plurality of flow guide plates 17 b in the inflow portion 15 may be provided. The guide plates 17b are gathered from the side close to the main body 14 to the side of the liquid inlet 151, and/or the multiple guide plates 17b of the outflow part 16 are gathered from the side close to the main body 14 to the side of the liquid outlet 161. In this embodiment, the guide plates 17b are radially distributed, so that the ends of the guide plates 17b close to the liquid inlet 151 are relatively gathered, so that the coolant entering from the liquid inlet 151 can quickly enter between two adjacent guide plates 17b, and be guided to different areas of the main body 14 through the guide plates 17b, so that all parts of the main body 14 can play an effective heat dissipation function. In addition, the coolant that has undergone heat exchange in the main body 14 can also be quickly gathered to the position of the liquid outlet 161 through the guide plates 17b of the outflow part 16, so that it can quickly flow out from the liquid outlet 161, thereby improving the heat exchange efficiency.
其中,导流板可以在侧壁13成型过程中一体成型,例如,导流板可以随侧壁13通过注塑工艺、吹塑工艺、挤出工艺或超声波焊接工艺一体成型。The guide plate can be integrally formed during the molding process of the side wall 13 . For example, the guide plate can be integrally formed with the side wall 13 through an injection molding process, a blow molding process, an extrusion process, or an ultrasonic welding process.
接下来,结合图11介绍本申请提供的流道18的结构。Next, the structure of the flow channel 18 provided in the present application is introduced in conjunction with FIG. 11 .
冷板1内的流道18可以具有一个或多个。图11为本申请提供的另一种图3中在A-A处冷板的截面图,图12为本申请提供的又一种图3中在A-A处冷板的截面图,图13为本申请提供的再一种图3中在A-A处冷板的截面图。参见图11至图13,当冷板1内设置多个流道18时,多个流道18呈阵列排布。其中,多个流道18可以具有一行多列,也可以具有多行多列,呈阵列分布的多个流道18可以均匀分布在冷板1内用于散热的各个位置区域,从而可以提升冷板1的散热效率,实现对散热体各个位置的均匀散热。There may be one or more flow channels 18 in the cold plate 1. FIG. 11 is another cross-sectional view of the cold plate at A-A in FIG. 3 provided by the present application, FIG. 12 is another cross-sectional view of the cold plate at A-A in FIG. 3 provided by the present application, and FIG. 13 is another cross-sectional view of the cold plate at A-A in FIG. 3 provided by the present application. Referring to FIG. 11 to FIG. 13, when a plurality of flow channels 18 are provided in the cold plate 1, the plurality of flow channels 18 are arranged in an array. Among them, the plurality of flow channels 18 may have one row and multiple columns, or may have multiple rows and multiple columns, and the plurality of flow channels 18 distributed in an array may be evenly distributed in various position areas in the cold plate 1 for heat dissipation, thereby improving the heat dissipation efficiency of the cold plate 1 and achieving uniform heat dissipation at various positions of the heat sink.
当然,在其它一些实施例中,参见图4,流道18可以仅具有一个,即冷板1内的容纳腔即作为流道18。Of course, in some other embodiments, referring to FIG. 4 , there may be only one flow channel 18 , that is, the accommodating cavity in the cold plate 1 serves as the flow channel 18 .
其中,流道18的截面形状可以为但不限于圆形、椭圆形、长方形、正方形或梯形,参见图11,流道18的截面形状为矩形;参见图12,流道18的截面形状为跑道形;参见图13,流道18的截面形状为圆形。具体地形状可以根据散热体表面情况进行设计,以使冷板1能够发挥较优的散热效果。The cross-sectional shape of the flow channel 18 may be, but is not limited to, circular, elliptical, rectangular, square or trapezoidal. Referring to FIG. 11 , the cross-sectional shape of the flow channel 18 is rectangular; referring to FIG. 12 , the cross-sectional shape of the flow channel 18 is runway-shaped; referring to FIG. 13 , the cross-sectional shape of the flow channel 18 is circular. The specific shape may be designed according to the surface condition of the heat sink so that the cold plate 1 can achieve a better heat dissipation effect.
下面,结合附图进一步介绍底板11的结构。The structure of the bottom plate 11 will be further described below with reference to the accompanying drawings.
底板11的壁厚可以通过冷板1材料的导热系数、散热体表面温度、冷却液温度和散热体的热流密度确定。底板11为柔性材料构成,底板11在频繁地膨胀或收缩后,其强度会受到削弱,如果底板11厚度过小,则在底板11膨胀变形时,会造成底板11撑破;而如果底板11厚度过大,则不利于底板11膨胀变形,难以保证底板11与散热体可靠贴合。因此,本实施例中,通过综合冷板1材料的导热系数、散热体表面温度、冷却液温度和散热体的热流密度,可以合理地设计底板11的壁厚,以保证冷板1的正常使用,延长使用寿命。The wall thickness of the bottom plate 11 can be determined by the thermal conductivity of the cold plate 1 material, the surface temperature of the heat sink, the temperature of the coolant, and the heat flux density of the heat sink. The bottom plate 11 is made of a flexible material. After frequent expansion or contraction, the strength of the bottom plate 11 will be weakened. If the thickness of the bottom plate 11 is too small, the bottom plate 11 will be broken when the bottom plate 11 expands and deforms; and if the thickness of the bottom plate 11 is too large, it will be unfavorable for the expansion and deformation of the bottom plate 11, and it is difficult to ensure that the bottom plate 11 and the heat sink are reliably fitted. Therefore, in this embodiment, by comprehensively considering the thermal conductivity of the cold plate 1 material, the surface temperature of the heat sink, the temperature of the coolant, and the heat flux density of the heat sink, the wall thickness of the bottom plate 11 can be reasonably designed to ensure the normal use of the cold plate 1 and extend its service life.
在一种具体地实施例中,底板11的壁厚可以通过如下公式计算:
In a specific embodiment, the wall thickness of the bottom plate 11 can be calculated by the following formula:
其中,h为底板11的壁厚;k为底板11材料的导热系数;Tc为散热体表面温度;T为冷却液温度;q为散热体的热流密度。Wherein, h is the wall thickness of the bottom plate 11; k is the thermal conductivity of the material of the bottom plate 11; Tc is the surface temperature of the heat sink; T is the temperature of the coolant; and q is the heat flux density of the heat sink.
本实施例中,底板11的壁厚可以根据底板11、散热体及冷却液的上述参数进行设计,从而可以使底板11在相应的散热场景下具有较合适的壁厚,保证底板11在相应场景中具有可靠的结构强度,能够获得较长的使用寿命。In this embodiment, the wall thickness of the base plate 11 can be designed according to the above parameters of the base plate 11, the heat sink and the coolant, so that the base plate 11 can have a more suitable wall thickness in the corresponding heat dissipation scenario, ensuring that the base plate 11 has reliable structural strength in the corresponding scenario and can obtain a longer service life.
可选地,底板11的壁厚可以为0.1~5mm。由于散热体的尺寸、发热量、散热环境等多种多样,对应于不同的散热体,底板11可以具有不同的厚度,以保证底板11在对不同散热体散热时能够具有较优的结构强度和使用寿命。本实施例中,使底板11的壁厚为0.1~5mm,可以使底板11能够适用于各种散热体,从而可以实现该液冷散热装置的通用性。Optionally, the wall thickness of the bottom plate 11 can be 0.1 to 5 mm. Due to the variety of sizes, heat generation, heat dissipation environments, etc. of the heat sink, the bottom plate 11 can have different thicknesses corresponding to different heat sinks to ensure that the bottom plate 11 has better structural strength and service life when dissipating heat for different heat sinks. In this embodiment, the wall thickness of the bottom plate 11 is 0.1 to 5 mm, so that the bottom plate 11 can be applicable to various heat sinks, thereby realizing the versatility of the liquid cooling heat dissipation device.
其中,如果底板11的壁厚过小,例如小于0.1mm,则底板11在受到冷却液压力膨胀时会发生胀裂;而如果底板11的壁厚过大,例如大于5mm,则不利于底板11膨胀变形,导致底板11不能够与散热体的表面贴合,尤其是对具有不平整表面的散热体,易造成底板11与散热体之间出现间 隙,降低散热效果。If the thickness of the bottom plate 11 is too small, for example, less than 0.1 mm, the bottom plate 11 will be cracked when it is expanded by the coolant pressure; if the thickness of the bottom plate 11 is too large, for example, greater than 5 mm, it is not conducive to the expansion and deformation of the bottom plate 11, resulting in the bottom plate 11 not being able to fit the surface of the heat sink, especially for a heat sink with an uneven surface, which is easy to cause a gap between the bottom plate 11 and the heat sink. gap, reducing the heat dissipation effect.
当然,当冷板1通过注塑工艺、吹塑工艺、挤出工艺或超声波焊接工艺一体成型时,底板11、顶板12、侧壁13均可以具有相同的壁厚。Of course, when the cold plate 1 is integrally formed by an injection molding process, a blow molding process, an extrusion process or an ultrasonic welding process, the bottom plate 11 , the top plate 12 and the side wall 13 may all have the same wall thickness.
可选地,沿冷板1的厚度方向,底板11受冷却液的压力而产生的变形量通过冷板1的厚度、底板11材料等效弹性模量、底板11的壁厚和冷却液压强确定。上述“冷板1的厚度”为冷板1内未充入冷却液时的厚度。当冷板1放置于相邻两个散热体之间时,冷板1处于未充入冷却液的瘪的状态,冷板1的厚度小于相邻两个散热体之间的距离,从而可以避免冷板1安装时与散热体之间产生磨损。也就是说,为了避免散热体在插拔过程中,或者在冷板1拆装过程中因冷板1与散热体接触而造成磨损,需要在冷板1未充入冷却液时,使冷板1与散热体之间保持有合适的间隙,且该间隙需要实现冷板1在膨胀时能够与散热体贴合,因此,需要合理设计冷板1与散热体之间的间隙,而该间隙可以通过底板11受冷却液压力时的变形量来体现。本实施例中,综合冷板1的厚度、底板11材料等效弹性模量、底板11的壁厚和冷却液压强,可以使冷板1与散热体之间在相应的散热场景下匹配较优的底板11变形量,既能够在底板11膨胀变形前避免底板11与散热体接触,又能够在底板11膨胀后与散热体可靠贴合。Optionally, along the thickness direction of the cold plate 1, the deformation amount of the bottom plate 11 caused by the pressure of the coolant is determined by the thickness of the cold plate 1, the equivalent elastic modulus of the bottom plate 11 material, the wall thickness of the bottom plate 11 and the cooling liquid pressure. The above-mentioned "thickness of the cold plate 1" is the thickness when the cold plate 1 is not filled with coolant. When the cold plate 1 is placed between two adjacent heat sinks, the cold plate 1 is in a deflated state without being filled with coolant, and the thickness of the cold plate 1 is less than the distance between the two adjacent heat sinks, thereby avoiding the wear between the cold plate 1 and the heat sink when it is installed. In other words, in order to avoid the heat sink from being worn due to the contact between the cold plate 1 and the heat sink during the plug-in process or during the disassembly process of the cold plate 1, it is necessary to maintain a suitable gap between the cold plate 1 and the heat sink when the coolant is not filled in the cold plate 1, and the gap needs to enable the cold plate 1 to fit with the heat sink when it expands. Therefore, it is necessary to reasonably design the gap between the cold plate 1 and the heat sink, and the gap can be reflected by the deformation amount of the bottom plate 1 when it is subjected to the pressure of the coolant. In this embodiment, by comprehensively considering the thickness of the cold plate 1, the equivalent elastic modulus of the base plate 11 material, the wall thickness of the base plate 11 and the cooling hydraulic pressure, the cold plate 1 and the heat sink can be matched with an optimal deformation amount of the base plate 11 in a corresponding heat dissipation scenario, which can avoid contact between the base plate 11 and the heat sink before the base plate 11 expands and deforms, and can reliably fit the base plate 11 with the heat sink after expansion.
在一种实施例中,以冷板1放置于相邻两个散热体之间的中心位置为例。冷板1沿厚度方向上的两侧分别与对应的散热体之间具有相等的间隙,也即底板11与对应散热体之间的间隙和顶板12与对应散热体之间的间隙相等。In one embodiment, the cold plate 1 is placed at the center between two adjacent heat sinks. The cold plate 1 has equal gaps with the corresponding heat sinks on both sides along the thickness direction, that is, the gap between the bottom plate 11 and the corresponding heat sink is equal to the gap between the top plate 12 and the corresponding heat sink.
沿冷板1的厚度方向,底板11受冷却液的压力而产生的变形量通过如下公式计算:
Along the thickness direction of the cold plate 1, the deformation of the bottom plate 11 caused by the pressure of the coolant is calculated by the following formula:
其中,Δr为底板11受冷却液的压力而产生的变形量;D为冷板1在充入冷却液前的厚度;E为底板11材料等效弹性模量;h为底板11的壁厚。Wherein, Δr is the deformation of the bottom plate 11 caused by the pressure of the coolant; D is the thickness of the cold plate 1 before the coolant is filled; E is the equivalent elastic modulus of the bottom plate 11 material; and h is the wall thickness of the bottom plate 11.
本实施例中,底板11受冷却液的压力而产生的变形量可以根据冷板1在充入冷却液前的厚度、底板11材料等效弹性模量和底板11的壁厚进行设计,从而可以使底板11在相应的散热场景下具有较合适的变形量,使底板11在变形前不与散热体接触,避免磨损,而在变形后能够与散热体可靠贴合,实现较优的散热效果。In this embodiment, the deformation amount of the bottom plate 11 caused by the pressure of the coolant can be designed according to the thickness of the cold plate 1 before the coolant is filled, the equivalent elastic modulus of the bottom plate 11 material and the wall thickness of the bottom plate 11, so that the bottom plate 11 can have a more appropriate deformation amount in the corresponding heat dissipation scenario, so that the bottom plate 11 does not contact the heat sink before deformation to avoid wear, and can be reliably fitted with the heat sink after deformation to achieve a better heat dissipation effect.
上述公式可以体现出底板11的变形量,当然也可以用于顶板12的变形量,根据底板11和顶板12的变形量,可以确定冷板1与散热体之间的间隙,便于冷板1和散热体的布局,以达到较佳的散热效果。The above formula can reflect the deformation of the bottom plate 11, and of course can also be used for the deformation of the top plate 12. According to the deformation of the bottom plate 11 and the top plate 12, the gap between the cold plate 1 and the heat sink can be determined, which is convenient for the layout of the cold plate 1 and the heat sink to achieve a better heat dissipation effect.
接下来,结合附图进一步介绍冷板1的工作方式。Next, the working mode of the cold plate 1 is further described with reference to the accompanying drawings.
参见图1和图2,该液冷散热装置还包括调节机构2、第一阀3、第二阀4和第三阀5,调节机构2内设置有第二容纳腔,第二容纳腔与流道18连通,第一阀3设置于进液口151,第二阀4设置于出液口161,第三阀5设置于冷板1和调节机构2之间。Referring to Figures 1 and 2, the liquid-cooled heat dissipation device also includes a regulating mechanism 2, a first valve 3, a second valve 4 and a third valve 5. A second accommodating chamber is provided in the regulating mechanism 2, and the second accommodating chamber is connected to the flow channel 18. The first valve 3 is provided at the liquid inlet 151, the second valve 4 is provided at the liquid outlet 161, and the third valve 5 is provided between the cold plate 1 and the regulating mechanism 2.
在需要使冷板1膨胀以与散热体接触进行散热时,第一阀3和第二阀4开启,第三阀5关闭,从而可以使冷却液能够从进液口151流入至冷板1内,并从出液口161流出,实现正常的冷却液循环。而通过使第三阀5关闭,可以避免冷板1内的冷却液流入至调节机构2内,保证冷板1能够保持膨胀状态。When the cold plate 1 needs to expand to contact with the heat sink for heat dissipation, the first valve 3 and the second valve 4 are opened, and the third valve 5 is closed, so that the coolant can flow into the cold plate 1 from the liquid inlet 151 and flow out from the liquid outlet 161, thereby realizing normal coolant circulation. By closing the third valve 5, the coolant in the cold plate 1 can be prevented from flowing into the adjustment mechanism 2, ensuring that the cold plate 1 can maintain an expanded state.
而当需要插拔散热体,或者拆卸冷板1时,可以关闭第一阀3和第二阀4,开启第三阀5,从而可以避免散热系统中的冷却液输入至冷板1内,同时可以使冷板1内的冷却液流入至调节机构2的第二容纳腔中,使冷板1收缩变形,从而可以使冷板1与散热体之间产生间隙,避免在插拔散热体或拆除冷板1过程中因冷板1与散热体接触而产生磨损。When it is necessary to plug or unplug the heat sink, or disassemble the cold plate 1, the first valve 3 and the second valve 4 can be closed, and the third valve 5 can be opened, so as to prevent the coolant in the heat dissipation system from being input into the cold plate 1. At the same time, the coolant in the cold plate 1 can flow into the second accommodating chamber of the adjustment mechanism 2, causing the cold plate 1 to shrink and deform, thereby creating a gap between the cold plate 1 and the heat sink, avoiding wear caused by contact between the cold plate 1 and the heat sink during the process of plugging or unplugging the heat sink or disassembling the cold plate 1.
其中,第一阀3、第二阀4和第三阀5均可以与散热系统中的控制器40电连接,从而可以实现各个阀的自动控制,便于操作。Among them, the first valve 3, the second valve 4 and the third valve 5 can all be electrically connected to the controller 40 in the heat dissipation system, so that automatic control of each valve can be achieved, which is easy to operate.
可选地,底板11的表面形状与散热体的表面形状相匹配。也就是说,冷板1内在输入冷却液 前,底板11的表面具有一定的形状,例如底板11的表面可以为平面,也可以为凹凸不平的表面,相应地,散热体的表面也可以具有与底板11的表面相应的形状,从而可以在底板11膨胀变形后与散热体接触时能够更可靠地贴合。Optionally, the surface shape of the bottom plate 11 matches the surface shape of the heat sink. Before, the surface of the base plate 11 has a certain shape, for example, the surface of the base plate 11 can be flat or uneven, and correspondingly, the surface of the heat sink can also have a shape corresponding to the surface of the base plate 11, so that when the base plate 11 expands and deforms and contacts with the heat sink, it can fit more reliably.
在一种实施例中,当散热体为多个时,多个散热体间存在间隙,底板11可覆盖在多个散热体表面,底板11可随散热体表面形状发生形变,进而填充至所述间隙。例如,图14为本申请提供的一种冷板放置于散热体上方时散热系统的俯视图,图15为本申请提供的一种图14中在C-C处冷板放置于散热体上方时的截面图,参见图14和图15,印刷电路板(Printed circuit boards,PCB)上可以具有各种不同的作为散热体的电子器件110,如电感114、电容113、电阻等,这些电子器件110凸出于PCB112的表面,当需要对PCB112上的这些电子器件110散热时,可以将冷板1具有底板11的一侧放置在PCB112上,底板11受到各个电子器件110的支撑后可以通过自身的变形包覆在各个电子器件110的外表面,使底板11与电子器件110之间具有较大的接触面积,具有较优的散热效果;而底板11上不与电子器件110接触的部位可以支撑在各个电子器件110间的PCB112上,从而也可以对PCB112进行散热。其中,底板11上不与电子器件110接触的部位为底板11上位于各个电子器件110之间的部位,或者为其它在工作过程中不与电子器件110接触的部位。In one embodiment, when there are multiple heat sinks, there are gaps between the multiple heat sinks, and the bottom plate 11 can cover the surfaces of the multiple heat sinks. The bottom plate 11 can deform along with the shapes of the heat sink surfaces and fill the gaps. For example, FIG14 is a top view of a cooling system provided by the present application when a cold plate is placed above a heat sink, and FIG15 is a cross-sectional view of a cold plate placed above a heat sink at position C-C in FIG14 provided by the present application. Referring to FIG14 and FIG15 , a printed circuit board (PCB) may have various electronic devices 110 as heat sinks, such as an inductor 114, a capacitor 113, a resistor, etc. These electronic devices 110 protrude from the surface of the PCB 112. When it is necessary to dissipate heat from these electronic devices 110 on the PCB 112, the side of the cold plate 1 having the bottom plate 11 may be placed on the PCB 112. After being supported by the electronic devices 110, the bottom plate 11 may be deformed and wrapped around the outer surface of each electronic device 110, so that the bottom plate 11 and the electronic device 110 have a larger contact area, thereby having a better heat dissipation effect. The portion of the bottom plate 11 that is not in contact with the electronic device 110 may be supported on the PCB 112 between the electronic devices 110, thereby also dissipating heat from the PCB 112. The portion of the bottom plate 11 that is not in contact with the electronic device 110 is a portion of the bottom plate 11 located between the electronic devices 110 , or is another portion that is not in contact with the electronic device 110 during operation.
其中,底板11在变形前的表面形状可以为平面,利用底板11的柔性可以包覆在电子器件110的表面;底板11的表面也可以具有与电子器件110的形状相对应的形状,例如底板11上具有与电感114和电容113相匹配的第一凹陷结构和第二凹陷结构,当底板11膨胀时,底板11上的第一凹陷结构可以与对应的电感114相贴合,底板11上的第二凹陷结构可以与对应的电容113相贴合,通过使底板11具有与电子器件110相对应的形状,可以保证底板11与各个电子器件110可靠贴合,提升散热效果。Among them, the surface shape of the bottom plate 11 before deformation can be a plane, and the flexibility of the bottom plate 11 can be used to cover the surface of the electronic device 110; the surface of the bottom plate 11 can also have a shape corresponding to the shape of the electronic device 110, for example, the bottom plate 11 has a first recessed structure and a second recessed structure matching the inductor 114 and the capacitor 113. When the bottom plate 11 expands, the first recessed structure on the bottom plate 11 can fit with the corresponding inductor 114, and the second recessed structure on the bottom plate 11 can fit with the corresponding capacitor 113. By making the bottom plate 11 have a shape corresponding to the electronic device 110, it can be ensured that the bottom plate 11 and each electronic device 110 are reliably fitted, thereby improving the heat dissipation effect.
图16为本申请提供的一种散热体放置于冷板上方时散热系统的俯视图,在其它一些实施例中,参见图16,也可以将安装有电容、电感等元器件的PCB112放置于冷板1的上方,通过PCB及电子器件110的重力压在冷板1上,也可以实现冷板1与电子器件110的可靠贴合。FIG16 is a top view of a heat dissipation system provided by the present application when a heat sink is placed above a cold plate. In some other embodiments, referring to FIG16 , a PCB 112 mounted with components such as capacitors and inductors may be placed above the cold plate 1. The gravity of the PCB and the electronic device 110 presses on the cold plate 1, so that a reliable fit between the cold plate 1 and the electronic device 110 can be achieved.
本申请还提供了一种散热系统,参见图1,该散热系统包括本申请任意实施例提供的液冷散热装置,该散热系统还包括换热器20和第一动力机构30,换热器20的入口与冷板1的出液口161连通,换热器20的出口与冷板1的进液口151连通。第一动力机构30的一端与换热器20连通,第一动力机构30的另一端与冷板1的进液口151连通,该第一动力机构30可以为泵。其中,换热器20、第一动力机构30、液冷散热装置10之间均可以通过管路连接。The present application also provides a heat dissipation system, see FIG1 , the heat dissipation system includes the liquid cooling heat dissipation device provided in any embodiment of the present application, the heat dissipation system also includes a heat exchanger 20 and a first power mechanism 30, the inlet of the heat exchanger 20 is connected to the liquid outlet 161 of the cold plate 1, and the outlet of the heat exchanger 20 is connected to the liquid inlet 151 of the cold plate 1. One end of the first power mechanism 30 is connected to the heat exchanger 20, and the other end of the first power mechanism 30 is connected to the liquid inlet 151 of the cold plate 1, and the first power mechanism 30 can be a pump. Among them, the heat exchanger 20, the first power mechanism 30, and the liquid cooling heat dissipation device 10 can all be connected by pipelines.
该散热系统可以设置于电子设备的外部,仅可以使液冷散热装置设置于电子设备的内部,以通过液冷散热装置对电子设备内部的散热体进行散热,从而可以避免将散热系统整体设置于电子设备内部而造成占用设备内部空间、影响散热效果的问题。当然,液冷散热装置也可以设置于电子设备外,以对整个电子设备进行散热。The heat dissipation system can be arranged outside the electronic device, and only the liquid cooling device can be arranged inside the electronic device, so that the heat dissipation body inside the electronic device is cooled by the liquid cooling device, thereby avoiding the problem of occupying the internal space of the device and affecting the heat dissipation effect caused by arranging the heat dissipation system as a whole inside the electronic device. Of course, the liquid cooling device can also be arranged outside the electronic device to dissipate heat for the entire electronic device.
可选地,该散热系统还可以包括控制器40,控制器40可以与第一动力机构30电连接,用于控制第一动力机构30的启停。控制器40也可以根据散热体的温度控制冷却液的流速。Optionally, the heat dissipation system may further include a controller 40, which may be electrically connected to the first power mechanism 30 to control the start and stop of the first power mechanism 30. The controller 40 may also control the flow rate of the coolant according to the temperature of the heat dissipation body.
作为一种可能的实现方式,冷却液随着使用时长、温度、环境的影响,可能由于液体蒸发导致散热效果变差,本申请还提供一种补液方案,能够及时补充流道中冷却液。As a possible implementation method, the cooling effect may deteriorate due to evaporation of the coolant as the coolant is used for a certain period of time, temperature, and environment. The present application also provides a refilling solution that can replenish the coolant in the flow channel in a timely manner.
参见图1,散热系统还包括用于盛装冷却液的补液容器50和第二动力机构60,第二动力机构60用于将补液容器50中的冷却液补充至换热器20和液冷散热装置,补液容器50的回液口与液冷散热装置的调节机构2连通。Referring to Figure 1, the heat dissipation system also includes a liquid replenishing container 50 for containing coolant and a second power mechanism 60. The second power mechanism 60 is used to replenish the coolant in the liquid replenishing container 50 to the heat exchanger 20 and the liquid-cooled heat dissipation device. The liquid return port of the liquid replenishing container 50 is connected to the adjustment mechanism 2 of the liquid-cooled heat dissipation device.
其中,在需要使冷板1从膨胀状态切换为收缩状态时,需要使冷板1内的冷却液流入至调节机构2的容腔中,调节机构2中的冷却液可以进一步通过管路回流至补液容器50中,其中,可以控制器40控制调节机构2使其中的冷却液回流至补液容器50中。当散热系统的循环回路中的冷却液量不足时,可以通过第二动力机构60将补液容器50中回收的冷却液补充至散热系统的循环回路中,从而可以实现该散热系统持续正常运行。其中,第二动力机构60可以为泵,能够将补液容器50中的冷却液泵入至散热系统的流路中,第二动力机构60可以通过泵的控制实现启停。 When the cold plate 1 needs to be switched from an expanded state to a contracted state, the coolant in the cold plate 1 needs to flow into the cavity of the regulating mechanism 2, and the coolant in the regulating mechanism 2 can further flow back to the refill container 50 through the pipeline, wherein the controller 40 can control the regulating mechanism 2 to make the coolant therein flow back to the refill container 50. When the amount of coolant in the circulation loop of the heat dissipation system is insufficient, the coolant recovered in the refill container 50 can be supplemented to the circulation loop of the heat dissipation system through the second power mechanism 60, so that the heat dissipation system can continue to operate normally. The second power mechanism 60 can be a pump, which can pump the coolant in the refill container 50 into the flow path of the heat dissipation system, and the second power mechanism 60 can be started and stopped by the control of the pump.
本申请实施例还提供了一种电子设备100,该电子设备100包括本申请实施例提供的液冷散热装置10和散热体,该液冷散热装置10中的冷板1用于与散热体接触,以实现对散热体的散热。The embodiment of the present application also provides an electronic device 100, which includes a liquid cooling device 10 and a heat sink provided in the embodiment of the present application. The cold plate 1 in the liquid cooling device 10 is used to contact the heat sink to achieve heat dissipation of the heat sink.
在一种实施例中,参见图14和图15,如前文所述,散热体可以有多个,多个散热体间存在间隙,底板11可覆盖在多个散热体表面,并填充至所述间隙。In one embodiment, referring to FIG. 14 and FIG. 15 , as described above, there may be multiple heat sinks, and there are gaps between the multiple heat sinks. The bottom plate 11 may cover the surfaces of the multiple heat sinks and fill the gaps.
在一另种实施例中,图17为本申请提供的一种散热系统应用于对内存散热时的俯视图,图18为本申请提供的一种图17中在D-D处的截面图,参见图17和图18,散热体可以具有多个,多个散热体之间设置有第一间隙,冷板1设置于第一间隙内。也就是说,冷板1可设置在相邻的散热体之间,用于同时对多个散热体进行散热,从而可以提升散热效率。In another embodiment, FIG17 is a top view of a heat dissipation system provided by the present application when used to dissipate heat for memory, and FIG18 is a cross-sectional view at D-D in FIG17 provided by the present application. Referring to FIG17 and FIG18 , there may be multiple heat sinks, a first gap is provided between the multiple heat sinks, and the cold plate 1 is provided in the first gap. In other words, the cold plate 1 can be provided between adjacent heat sinks to dissipate heat for multiple heat sinks at the same time, thereby improving the heat dissipation efficiency.
示例地,参见图17和图18,该散热体可以为内存111,内存111可以布置有多个,冷板1可以设置于相邻两个内存111之间,以对内存111进行散热。当然,在其它一些实施例中,散热体也可以为电感、电容等。17 and 18, the heat sink may be a memory 111, and a plurality of memories 111 may be arranged. The cold plate 1 may be disposed between two adjacent memories 111 to dissipate heat for the memories 111. Of course, in some other embodiments, the heat sink may also be an inductor, a capacitor, and the like.
在又一种实施例中,电子设备100还包括限位件,限位件和散热体之间设置有第二间隙,冷板1设置于第二间隙内。本实施例中,散热体可以具有一个,冷板1的一侧可以与散热体抵接,另一侧可以通过限位件进行限位,以保证冷板1膨胀后能够与散热体可靠贴合,避免冷板1与散热体分离。In another embodiment, the electronic device 100 further includes a stopper, a second gap is provided between the stopper and the heat sink, and the cold plate 1 is provided in the second gap. In this embodiment, the heat sink may have one, one side of the cold plate 1 may abut against the heat sink, and the other side may be limited by the stopper to ensure that the cold plate 1 can reliably fit with the heat sink after expansion, and to avoid separation of the cold plate 1 from the heat sink.
在一种可能的实现方式中,图19为本申请提供的一种散热系统应用于对电子设备散热时的示意图,参见图19,散热体为电子设备100,此时,液冷散热装置可以为电子设备散热,即电子设备表面的热量可以与该液冷散热装置内的冷却液的热量进行热交换,实现对电子设备的散热降温。In one possible implementation, FIG19 is a schematic diagram of a heat dissipation system provided by the present application when applied to dissipate heat for an electronic device. Referring to FIG19 , the heat sink is an electronic device 100. At this time, the liquid-cooled heat dissipation device can dissipate heat for the electronic device, that is, the heat on the surface of the electronic device can be heat-exchanged with the heat of the coolant in the liquid-cooled heat dissipation device to achieve heat dissipation and cooling of the electronic device.
在另一种可能的实现方式,当散热体为多个电子设备100时,冷板1设置于相邻两个电子设备100之间。如前文说明,当电子设备100为刀片式服务器时,多个刀片式服务器可以阵列排布,在相邻两个刀片式服务器之间均可以设置一个该液冷散热装置,以实现对各个刀片式服务器进行散热。当然,在其它一些实施例中,该电子设备100也可以新能源汽车电池等。In another possible implementation, when the heat sink is a plurality of electronic devices 100, the cold plate 1 is disposed between two adjacent electronic devices 100. As described above, when the electronic device 100 is a blade server, the plurality of blade servers can be arranged in an array, and a liquid cooling device can be disposed between two adjacent blade servers to achieve heat dissipation for each blade server. Of course, in some other embodiments, the electronic device 100 can also be a new energy vehicle battery, etc.
作为一种可能的实现方式,当需要插拔散热体,或者拆卸冷板1时,可以先关闭第一阀3和第二阀4,开启第三阀5,使冷板1内的全部或部分冷却液能够流入至调节机构2内的容纳腔中(为了便于描述,可以称为第二容纳腔),以使冷板1收缩变形,从而可以使冷板1与散热体之间产生间隙,避免在插拔散热体或拆除冷板1过程中因冷板1与散热体接触而产生磨损;然后控制调节机构2中的冷却液回流至补液容器50中,以便回收利用。其中,调节机构2可以与泵连接,通过控制泵的启停可以实现对调节机构2中冷却液的抽出。As a possible implementation, when it is necessary to plug or unplug the heat sink, or disassemble the cold plate 1, the first valve 3 and the second valve 4 can be closed first, and the third valve 5 can be opened, so that all or part of the coolant in the cold plate 1 can flow into the accommodating chamber in the regulating mechanism 2 (for the convenience of description, it can be called the second accommodating chamber), so that the cold plate 1 can shrink and deform, so that a gap can be generated between the cold plate 1 and the heat sink, and wear caused by the contact between the cold plate 1 and the heat sink can be avoided during the process of plugging or unplugging the heat sink or disassembling the cold plate 1; then the coolant in the regulating mechanism 2 is controlled to flow back to the liquid replenishing container 50 for recycling. Among them, the regulating mechanism 2 can be connected to a pump, and the coolant in the regulating mechanism 2 can be extracted by controlling the start and stop of the pump.
当散热体插拔完成后,需要采用冷板1进行散热时,可以控制第一阀和第二阀开启,第三阀关闭,启动第一动力机构30,以促使冷却液通过进液口通入冷板1中,冷板1中经过热交换的高温冷却液从出液口流出,而不会进入调节机构2内,从出液口流出的高温冷却液进入换热器20进行降温,经过降温后的冷却液可以再次从进液口进入冷板1内,实现循环散热。When the heat sink is plugged in and out, and the cold plate 1 needs to be used for heat dissipation, the first valve and the second valve can be controlled to be opened, and the third valve can be closed, and the first power mechanism 30 can be started to promote the coolant to pass into the cold plate 1 through the liquid inlet. The high-temperature coolant in the cold plate 1 that has undergone heat exchange flows out from the liquid outlet and does not enter the regulating mechanism 2. The high-temperature coolant flowing out of the liquid outlet enters the heat exchanger 20 for cooling. The cooled coolant can enter the cold plate 1 from the liquid inlet again to achieve circulating heat dissipation.
作为另一种可能的实现方式,当检测到液冷散热装置10、换热器20、第一动力系统30构成的回路中的冷却液的量少于设定值时,可以开启第二动力机构60,第二动力机构60可以将补液容器50中的冷却液补充至回路中,以保证通过冷却液正常循环散热。As another possible implementation, when it is detected that the amount of coolant in the circuit formed by the liquid cooling device 10, the heat exchanger 20, and the first power system 30 is less than a set value, the second power mechanism 60 can be turned on. The second power mechanism 60 can replenish the coolant in the liquid replenishing container 50 into the circuit to ensure normal heat dissipation through the circulation of the coolant.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。 The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (18)

  1. 一种液冷散热装置,其特征在于,包括:A liquid cooling device, comprising:
    冷板,所述冷板包括侧壁、顶板和底板,所述侧壁、所述顶板和所述底板构成第一容纳腔,所述第一容纳腔内设置有流道,所述侧壁上分别设置有与所述流道连通的进液口和出液口;A cold plate, the cold plate comprising a side wall, a top plate and a bottom plate, the side wall, the top plate and the bottom plate forming a first accommodating cavity, a flow channel being arranged in the first accommodating cavity, and a liquid inlet and a liquid outlet communicating with the flow channel being arranged on the side wall respectively;
    所述底板为柔性材料构成,当所述底板与散热体接触时,所述底板可根据所述散热体的形状发生形变,以使所述底板与所述散热体贴合,将所述散热体热量传导至所述流道中流通的冷却液。The bottom plate is made of a flexible material. When the bottom plate contacts the heat sink, the bottom plate can be deformed according to the shape of the heat sink so that the bottom plate fits the heat sink and conducts the heat of the heat sink to the coolant flowing in the flow channel.
  2. 根据权利要求1所述的液冷散热装置,其特征在于,所述底板为单层结构或多层结构。The liquid cooling heat dissipation device according to claim 1 is characterized in that the base plate is a single-layer structure or a multi-layer structure.
  3. 根据权利要求2所述的液冷散热装置,其特征在于,当所述底板为单层结构时,所述柔性材料为聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种或多种。The liquid cooling device according to claim 2 is characterized in that when the base plate is a single-layer structure, the flexible material is one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone.
  4. 根据权利要求2所述的液冷散热装置,其特征在于,当所述底板为多层结构时,所述底板包括第一层和第二层,所述第一层的硬度大于所述第二层的硬度,所述第一层用于增强所述底板的结构强度,所述第二层用于保证所述底板的柔性。The liquid cooling device according to claim 2 is characterized in that when the base plate is a multi-layer structure, the base plate includes a first layer and a second layer, the hardness of the first layer is greater than the hardness of the second layer, the first layer is used to enhance the structural strength of the base plate, and the second layer is used to ensure the flexibility of the base plate.
  5. 根据权利要求4所述的液冷散热装置,其特征在于,所述第一层和所述第二层的材料分别为聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种。The liquid cooling device according to claim 4 is characterized in that the materials of the first layer and the second layer are respectively one of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone.
  6. 根据权利要求1-5任一项所述的液冷散热装置,其特征在于,所述底板为单层结构或多层结构的材料为碳纤维或玻璃纤维分别与聚乙烯、聚丙烯、聚四氟乙烯、聚氟化乙烯丙烯共聚物或有机硅中的一种或多种构成的复合材料。The liquid cooling device according to any one of claims 1-5 is characterized in that the material of the base plate is a single-layer structure or a multi-layer structure, which is a composite material composed of carbon fiber or glass fiber and one or more of polyethylene, polypropylene, polytetrafluoroethylene, polyfluorinated ethylene propylene copolymer or silicone.
  7. 根据权利要求1-6任一项所述的液冷散热装置,其特征在于,The liquid cooling device according to any one of claims 1 to 6, characterized in that:
    所述进液口的内壁设置有导流结构,所述导流结构用于使冷却液在所述流道中均匀分布。The inner wall of the liquid inlet is provided with a flow guiding structure, and the flow guiding structure is used to make the coolant evenly distributed in the flow channel.
  8. 根据权利要求7所述的液冷散热装置,其特征在于,所述导流结构包括多个平行间隔设置的导流板。The liquid cooling device according to claim 7 is characterized in that the guide structure includes a plurality of guide plates arranged in parallel and at intervals.
  9. 根据权利要求7所述的液冷散热装置,其特征在于,所述导流结构包括多个导流板,所述流入部内的多个所述导流板由靠近所述主体部的一侧向所述进液口的一侧收拢,和/或所述流出部的多个所述导流板由靠近所述主体部的一侧向所述出液口的一侧收拢。The liquid cooling device according to claim 7 is characterized in that the guide structure includes a plurality of guide plates, and the plurality of guide plates in the inlet portion converge from a side close to the main body portion to a side of the liquid inlet, and/or the plurality of guide plates in the outflow portion converge from a side close to the main body portion to a side of the liquid outlet.
  10. 根据权利要求1-9任一项所述的液冷散热装置,其特征在于,所述底板的壁厚通过冷板材料的导热系数、散热体表面温度、冷却液温度和散热体的热流密度确定。The liquid-cooled heat sink according to any one of claims 1 to 9 is characterized in that the wall thickness of the base plate is determined by the thermal conductivity of the cold plate material, the surface temperature of the heat sink, the temperature of the coolant and the heat flux density of the heat sink.
  11. 根据权利要求10所述的液冷散热装置,其特征在于,所述底板的壁厚为0.1~5mm。The liquid cooling device according to claim 10 is characterized in that the wall thickness of the bottom plate is 0.1 to 5 mm.
  12. 根据权利要求1-11任一项所述的液冷散热装置,其特征在于,所述底板受冷却液的压力而产生的变形量通过冷板的厚度、底板材料等效弹性模量、底板的壁厚和冷却液压强确定。The liquid-cooled heat dissipation device according to any one of claims 1-11 is characterized in that the deformation of the base plate caused by the pressure of the coolant is determined by the thickness of the cold plate, the equivalent elastic modulus of the base plate material, the wall thickness of the base plate and the pressure strength of the cooling liquid.
  13. 根据权利要求1-12任一项所述的液冷散热装置,其特征在于,当所述散热体为多个时,多个所述散热体间存在间隙,所述底板可覆盖在多个所述散热体表面,并填充至所述间隙。The liquid cooling device according to any one of claims 1 to 12 is characterized in that when there are multiple heat sinks, there are gaps between the multiple heat sinks, and the base plate can cover the surfaces of the multiple heat sinks and fill the gaps.
  14. 根据权利要求1-13任一项所述的液冷散热装置,其特征在于,所述冷板通过注塑工艺、吹塑工艺、挤出工艺或超声波焊接工艺一体成型。The liquid cooling heat dissipation device according to any one of claims 1-13 is characterized in that the cold plate is integrally formed by an injection molding process, a blow molding process, an extrusion process or an ultrasonic welding process.
  15. 根据权利要求1-14任一项所述的液冷散热装置,其特征在于,所述液冷散热装置还包括调节机构、第一阀、第二阀和第三阀,所述调节机构内设置有第二容纳腔,所述第二容纳腔与所述流道连通;所述第一阀设置于所述进液口,所述第二阀设置于所述出液口,所述第三阀设置于所述冷板和所述调节机构之间;The liquid cooling heat dissipation device according to any one of claims 1 to 14 is characterized in that the liquid cooling heat dissipation device further comprises a regulating mechanism, a first valve, a second valve and a third valve, the regulating mechanism is provided with a second accommodating chamber, and the second accommodating chamber is communicated with the flow channel; the first valve is provided at the liquid inlet, the second valve is provided at the liquid outlet, and the third valve is provided between the cold plate and the regulating mechanism;
    当所述第一阀和所述第二阀关闭,且所述第三阀开启时,所述冷板内的冷却液流入至所述第二容纳腔中,使所述冷板收缩。When the first valve and the second valve are closed and the third valve is opened, the cooling liquid in the cold plate flows into the second accommodating cavity, causing the cold plate to shrink.
  16. 一种散热系统,其特征在于,包括至少一个权利要求1-15任一项所述的液冷散热装置,所述散热系统还包括:A heat dissipation system, characterized in that it comprises at least one liquid cooling heat dissipation device according to any one of claims 1 to 15, and the heat dissipation system further comprises:
    换热器,所述换热器的入口与所述冷板的出液口连通,所述换热器的出口与所述冷板的进液口连通;a heat exchanger, wherein the inlet of the heat exchanger is connected to the liquid outlet of the cold plate, and the outlet of the heat exchanger is connected to the liquid inlet of the cold plate;
    第一动力机构,所述第一动力机构的一端与所述换热器连通,所述第一动力机构的另一端与所述冷板的进液口连通。A first power mechanism, wherein one end of the first power mechanism is communicated with the heat exchanger, and the other end of the first power mechanism is communicated with the liquid inlet of the cold plate.
  17. 根据权利要求16所述的散热系统,其特征在于,所述散热系统还包括用于盛装冷却液的 补液容器和第二动力机构,所述第二动力机构用于将所述补液容器中的冷却液补充至所述换热器和所述液冷散热装置,所述补液容器的回液口与所述液冷散热装置的调节机构连通。The heat dissipation system according to claim 16, characterized in that the heat dissipation system further comprises a A liquid replenishment container and a second power mechanism, wherein the second power mechanism is used to replenish the coolant in the liquid replenishment container to the heat exchanger and the liquid cooling device, and the liquid return port of the liquid replenishment container is connected to the regulating mechanism of the liquid cooling device.
  18. 一种电子设备,其特征在于,包括权利要求1-15任一项所述的液冷散热装置和散热体,所述液冷散热装置中的冷板用于与所述散热体接触。 An electronic device, characterized in that it comprises the liquid-cooling heat dissipation device and the heat dissipation body according to any one of claims 1 to 15, wherein the cold plate in the liquid-cooling heat dissipation device is used to contact the heat dissipation body.
PCT/CN2023/101003 2022-11-15 2023-06-19 Liquid-cooling heat dissipation device, heat dissipation system, and electronic device WO2024103718A1 (en)

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Citations (5)

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KR20130130578A (en) * 2012-05-22 2013-12-02 (주)퓨리셈 Liquid-cooled radiator apparatus
CN209592257U (en) * 2019-01-14 2019-11-05 广东合一新材料研究院有限公司 Cell flexible liquid-cooling heat radiation structure and power supply device
CN113615326A (en) * 2021-06-29 2021-11-05 华为技术有限公司 Heat dissipation device and electronic equipment
CN114678625A (en) * 2022-05-07 2022-06-28 湖北亿纬动力有限公司 Flexible liquid cooling device and battery system
CN115119462A (en) * 2021-03-19 2022-09-27 Oppo广东移动通信有限公司 Heat dissipation assembly, shell assembly and electronic equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130130578A (en) * 2012-05-22 2013-12-02 (주)퓨리셈 Liquid-cooled radiator apparatus
CN209592257U (en) * 2019-01-14 2019-11-05 广东合一新材料研究院有限公司 Cell flexible liquid-cooling heat radiation structure and power supply device
CN115119462A (en) * 2021-03-19 2022-09-27 Oppo广东移动通信有限公司 Heat dissipation assembly, shell assembly and electronic equipment
CN113615326A (en) * 2021-06-29 2021-11-05 华为技术有限公司 Heat dissipation device and electronic equipment
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