WO2024099300A1 - 一种锁扣保持装置和连接器组件 - Google Patents

一种锁扣保持装置和连接器组件 Download PDF

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Publication number
WO2024099300A1
WO2024099300A1 PCT/CN2023/130136 CN2023130136W WO2024099300A1 WO 2024099300 A1 WO2024099300 A1 WO 2024099300A1 CN 2023130136 W CN2023130136 W CN 2023130136W WO 2024099300 A1 WO2024099300 A1 WO 2024099300A1
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WO
WIPO (PCT)
Prior art keywords
lock
retaining device
socket
plug
frame section
Prior art date
Application number
PCT/CN2023/130136
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English (en)
French (fr)
Inventor
王超
Original Assignee
长春捷翼汽车科技股份有限公司
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Publication of WO2024099300A1 publication Critical patent/WO2024099300A1/zh

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639—Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/70—Energy storage systems for electromobility, e.g. batteries

Definitions

  • the present invention relates to the technical field of electrical connectors, and in particular to a locking retaining device and a connector assembly.
  • a locking retaining device (CPA, connector position assurance) is usually used to ensure the reliable insertion of the connector assembly.
  • CPA connector position assurance
  • corresponding gaps, holes, and other clearance structures are generally designed to enable the corresponding elastic structure to deform so that the CPA can switch back and forth between the pre-installed position and the locked position.
  • the CPA structure is generally pre-installed on the connector to facilitate customer operation.
  • the existing CPA is only designed with a yielding structure and an elastic structure that cooperate with each other, and there is no structure designed to guide the installation or removal of the CPA. As a result, it is not easy to smoothly reach the pre-installation position and detach from the connector when installing the CPA.
  • the object of the present invention is to provide a locking retaining device (CPA) and a connector assembly, wherein the locking retaining device realizes smooth installation of the CPA through a two-stage locking structure and a guide surface design, and further realizes effective locking between the plug and the socket.
  • CPA locking retaining device
  • a lock retaining device for ensuring the matching of a plug and a socket, the lock retaining device comprising:
  • a base having a frame portion, two sides of the frame portion extending with connecting portions arranged opposite to each other, the connecting portions being provided with a pair of first lock buckles, the first lock buckles being used to fix the lock buckle holding device and put it in a pre-installed state;
  • the frame portion is also provided with a guide surface for guiding the base to cooperate with either a plug or a socket;
  • An elastic arm connected to the frame portion, wherein a second lock is arranged at the free end of the elastic arm, and the second lock is used to fix the lock retaining device and put it in a locked state after the plug and the socket are plugged into each other.
  • a connector assembly comprising a plug and a socket that are plugged into each other, and A lock retaining device as described in any of the above embodiments is arranged on the plug or the socket, and one of the plug and the socket is provided with two oppositely arranged recesses, and the recesses are engaged with the first lock to put the lock retaining device in a pre-installed state; a protrusion is provided on the other of the plug and the socket, and when the plug and the socket are plugged into each other, the protrusion pushes up the second lock, and after the plug and the socket are plugged into each other, the second lock passes over the protrusion and engages with the protrusion to put the lock retaining device in a locked state.
  • the lock retaining device is provided with a pair of first locks and a second lock located at the free end of the elastic arm, which matches the avoidance structure or protrusion structure on the socket or the plug, so as to realize the pre-installation of the lock retaining device and realize the effective locking of the plug and the socket through the lock retaining device.
  • the frame portion of the latch retaining device is further provided with a guide surface for guiding the base body to cooperate with either the plug or the socket, thereby enabling the latch retaining device to smoothly reach the pre-installed position and be detached from the connector.
  • the frame portion of the lock retaining device is also provided with a gripping section, the outer surface of which is formed with an anti-slip groove, and the gripping section protrudes relative to the assembly surface of the first frame section and the second frame section to form a finger hook portion, thereby facilitating the user's fingers to hook the finger hook portion, so that the lock retaining device can be smoothly disassembled.
  • a preset angle ⁇ is formed between the first cantilever section of the elastic arm and the frame portion, and the preset angle ⁇ is 160°-175°, thereby ensuring the elasticity of the elastic arm and enabling the lock retaining device to be fully engaged in the locking position.
  • FIG1 is a perspective view of a lock retaining device according to a preferred embodiment of the present invention.
  • FIG2 is a side view of the lock retaining device shown in FIG1 ;
  • FIG3 is an exploded perspective view of a socket in a connector assembly according to a preferred embodiment of the present invention.
  • FIG4 is a perspective view of the lock retaining device connected to the socket and in a pre-assembled state
  • FIG5 is a cross-sectional view of the lock retaining device connected to the socket and in a pre-assembled state
  • 6 to 8 illustrate the process of the second lock and the protrusion of the plug cooperating with each other during the process of the lock retaining device changing from the pre-installed state to the locked state;
  • 9 to 11 show the process of releasing the latch retaining device to separate the plug and the socket.
  • a latch retaining device 100 and a connector assembly are disclosed.
  • the lock retaining device 100 of the present invention is used to ensure the matching of the plug 300 and the socket 200.
  • the lock retaining device 100 includes:
  • a base body the base body has a frame portion 101, and connecting portions 102 arranged opposite to each other are extended on both sides of the frame portion 101.
  • the connecting portions 102 are provided with a pair of first lock buckles 103, and the first lock buckles 103 are used to fix the lock holding device 100 and put it in a pre-installed state;
  • the frame portion 101 is also provided with a guide surface 104 for guiding the base body to cooperate with any one of the plug 300 and the socket 200;
  • the elastic arm 105 connected to the frame portion 101 has a second lock 106 at its free end.
  • the second lock 106 is used to fix the lock holding device 100 and put it in a locked state after the plug 300 and the socket 200 are plugged into each other.
  • the lock retaining device 100 in this embodiment is pre-installed on the socket 200, and the socket 200 and the plug 300 are locked after the plug 300 is docked with the socket 200.
  • the lock retaining device can be pre-installed on the plug 300, and the socket and the plug 300 are locked after the socket and the plug 300 are docked.
  • the lock retaining device 100 is provided with a pair of first locks 103 and a second lock 106 located at the free end of the elastic arm 105, which matches the avoidance structure or protrusion structure on the socket 200 or the plug 300, so as to realize the pre-installation of the lock retaining device 100 and realize the effective locking of the plug 300 and the socket 200 achieved by the lock retaining device 100.
  • the frame portion 101 has a first frame section 107 and a second frame section 108 extending along the guiding insertion direction and arranged opposite to each other, and the oppositely arranged connecting portions 102 are respectively located at the rear ends of the first frame section 107 and the second frame section 108 along the guiding insertion direction.
  • the guiding insertion direction is the direction in which the lock retaining device 100 approaches the socket 200 during the process of being installed on the socket 200, and can also be understood as the guiding insertion direction indicated by the arrow in Figure 4. Therefore, the front end of the guiding insertion direction is the end close to the arrow side, and the rear end of the guiding insertion direction is the end away from the arrow side.
  • the connecting portion 102 is in the shape of a plate, and a groove is formed from the outer edge of the connecting portion 102 into the plate to form a buckle arm 109, and the first lock buckle 103 is disposed on the buckle arm 109. Therefore, when the buckle holding device 100 is installed on the socket 200 via the first lock buckle 103, the buckle arm 109 is elastically deformed so that the first lock buckle 103 is matched with the recess 201 on the socket 200.
  • the guide surface 104 is at least a partial assembly surface 110 of the front end of the first frame section 107 and the second frame section 108 along the insertion direction.
  • the latch holding device 100 can be pre-assembled to the socket 200 smoothly through the guide surface 104 .
  • a gripping section 111 is further connected between the rear ends of the first frame section 107 and the second frame section 108 along the insertion guiding direction, and an anti-skid groove 112 is formed on the outer surface of the gripping section 111.
  • an anti-skid groove 112 is formed on the outer surface of the gripping section 111.
  • a boss surface 117 is further extended from the gripping section 111 at a position opposite to the anti-skid groove 112, and the boss surface 117 is used to resist the unlocking button 208 of the socket 200 when the lock retaining device 100 is in a locked state.
  • the anti-slip groove 112 is stepped along the insertion guiding direction.
  • the gripping section 111 protrudes relative to the assembly surface 110 of the first frame section 107 and the second frame section 108 to form a finger hook portion 113.
  • a third frame section 114 is connected between the front ends of the first frame section 107 and the second frame section 108 along the insertion guiding direction, and the elastic arm 105 continues to extend forward from the middle position of the third frame section 114 .
  • the elastic arm 105 includes a first cantilever section 115 extending obliquely in a direction away from the mounting surface 110, and a second cantilever section 116 bent and connected to the first cantilever section 115, and the second lock buckle 106 is provided at the end of the second cantilever section 116, and the second lock buckle 106 protrudes in a direction away from the mounting surface 110. Therefore, after the lock buckle holding device 100 is pre-installed on the socket 200, the second lock buckle 106 can better cooperate with the corresponding structure of the plug 300.
  • a preset angle ⁇ is formed between the first cantilever section 115 and the frame portion 101, and the preset angle ⁇ is 160°-176°.
  • the preset angle ⁇ is 171°.
  • the preset angle ⁇ may be in the range of 171° ⁇ 5°. More preferably, the preset angle ⁇ may be in the range of 171° ⁇ 1°.
  • the preset angle ⁇ may specifically be 160°, 162°, 165°, 166°, 169°, 170°, 172°, 175°, 176°, and the like.
  • a connector assembly disclosed in the present invention comprises a plug 300 and a socket 200 that are plugged into each other, and a lock retaining device 100 as described in any of the above embodiments, which is arranged on the plug 300 or the socket 200.
  • One of the plug 300 and the socket 200 is provided with two oppositely arranged recesses 201, which are engaged with a first lock 103 to put the lock retaining device 100 in a pre-installed state; the other of the plug 300 and the socket 200 is provided with a protrusion 301, and when the plug 300 and the socket 200 are plugged into each other, the protrusion 301 pushes up the second lock 106 ...
  • the second lock buckle 106 passes over the protrusion 301 and engages with the protrusion 301, so that the lock buckle holding device 100 is in a locked state.
  • the connector assembly disclosed in the present invention is a waterproof connector, especially a low-voltage power connector. It can be understood that the above-mentioned locking and retaining device 100 can be applied to both waterproof connectors and non-waterproof connectors.
  • the low-voltage power connector is divided into a plug 300 and a socket 200 at both ends.
  • the CPA is assembled on the socket 200. Therefore, taking the socket 200 as an example, as shown in FIG3 , the socket 200 includes a sheath, a terminal secondary locking mechanism 202, a large wire diameter terminal 204, a small wire diameter terminal 205, a waterproof ring 203, a large waterproof plug 207, and a small waterproof plug 206.
  • the sheath is a plastic shell that is made by injection molding.
  • As the connector body it is a non-metallic part that protects and fixes the terminals and insulates them from the outside world.
  • Shrapnel is designed at the 5 holes corresponding to the sheath. This design plays a one-time locking role after the terminal is installed in the sheath to prevent the terminal from being withdrawn.
  • the terminal secondary locking mechanism 202 is an injection molding process and is a terminal secondary locking mechanism, the main purpose of which is to strengthen the primary self-locking of the terminal or to provide a mechanism for a separate terminal locking force.
  • the large-diameter terminal 204 and the small-diameter terminal 205 are metal conductors for realizing electrical connection, which are processed by stamping, and the contact part surface is tinned, and they are combined with the wire by crimping.
  • the waterproof ring 203 i.e., the waterproof silicone ring, is a rubber structural component in the sheath used to prevent liquid from penetrating.
  • the large waterproof plug 207 and the small waterproof plug 206 are crimped and adapted to the large wire diameter terminal 204 and the small wire diameter terminal 205. They are rubber structural parts crimped on the wire insulation to prevent liquid from penetrating from the connector hole.
  • the assembly process of the socket 200 and the CPA is:
  • the two cables are respectively inserted into two waterproof plugs of different sizes, that is, the large diameter cable corresponds to the large waterproof plug 207, and the small diameter cable corresponds to the small waterproof plug 206.
  • Step 2 Crimp the two terminals with different wire diameters to the cables with waterproof plugs.
  • Step 3 The waterproof ring 203 is installed in the sheath.
  • Step 4 The terminal secondary locking mechanism 202 is pre-installed into the sheath.
  • Step 5 Install the crimped large and small diameter terminals with wires into the corresponding holes of the sheath respectively.
  • Step 6 The terminal secondary locking mechanism 202 is installed in the locking position.
  • Step 7 As shown in Figures 4 and 5, first, the CPA is installed into the pre-installed position.
  • the CPA is installed into the sleeve of the socket 200 through the second lock 106 designed with elastic arms 105 and the guide surfaces 104 symmetrical on both sides in the guiding insertion direction.
  • the first lock 103 interferes with the recess 201 of the sleeve, and the entire socket connector with the pre-installed CPA is assembled.
  • the convex surface 117 of the CPA abuts against the unlocking button 208 of the socket 200, so that it cannot be pressed and the plug 300 and the socket connector cannot be unlocked without human operation, thus effectively ensuring stable signal and power transmission.
  • Plug and socket connector separation process As shown in Figures 9 to 11, first, the CPA needs to be pulled from the locking position to the pre-installed position through the finger hook portion 113. Then, the plug 300 can be separated from the socket connector by pressing the unlock button 208 of the socket 200.

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  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

本发明提供了一种锁扣保持装置和连接器组件，锁扣保持装置包括基体，基体具有框架部，所述框架部的两侧延伸有相对设置的连接部，所述连接部设置有成对的第一锁扣，所述第一锁扣用于将所述锁扣保持装置固定并处于预装状态；所述框架部还设置有引导所述基体与插头、插座中任一者配合的引导面；以及与所述框架部连接的弹性臂，所述弹性臂的自由端设置有第二锁扣，所述第二锁扣用于在插头与插座对插后，将所述锁扣保持装置固定并处于锁紧状态。本发明提供的锁扣保持装置，通过两级锁扣结构以及引导面的设计，实现了插头与插座之间有效锁止。

Description

一种锁扣保持装置和连接器组件
相关申请
本申请要求专利申请号为202222955468.9、申请日为2022年11月07日、发明名称为“一种锁扣保持装置和连接器组件”的中国实用新型专利的优先权。
技术领域
本发明涉及电连接器技术领域，尤其涉及一种锁扣保持装置和连接器组件。
背景技术
在汽车连接器行业，通常使用锁扣保持装置(CPA，connector position assurance)来保证连接器组件的可靠插合。在设计时，一般会设计相应的缝隙、孔、洞等让位结构，使相应的弹性结构能够发生形变以使CPA可以在预装位和锁紧位置之间来回切换移动。
CPA结构的设计，一般先预装在连接器上，以方便客户操作。但是现有的CPA只设计了互相配合的让位结构和弹性结构，并没有设计引导CPA安装或拔出的结构，这样，在安装CPA时并不容易顺利到达预装位置以及从连接器上脱离。
发明内容
本发明的目的是提供一种锁扣保持装置(CPA)和连接器组件，所述锁扣保持装置通过两级锁扣结构以及引导面的设计，实现了CPA的顺利安装，进一步实现了插头与插座之间有效锁止。
根据本发明的第一方面，提供了一种锁扣保持装置，用于确保插头和插座的配合，所述锁扣保持装置包括：
基体，所述基体具有框架部，所述框架部的两侧延伸有相对设置的连接部，所述连接部设置有成对的第一锁扣，所述第一锁扣用于将所述锁扣保持装置固定并处于预装状态；所述框架部还设置有引导所述基体与插头、插座中任一者配合的引导面；以及
与所述框架部连接的弹性臂，所述弹性臂的自由端设置有第二锁扣，所述第二锁扣用于在插头与插座对插后，将所述锁扣保持装置固定并处于锁紧状态。
根据本发明的另一方面，提供一种连接器组件，包括相互插接的插头和插座，以及 设置在所述插头或所述插座上的如上述任一实施例所述的锁扣保持装置，所述插头和所述插座中的一者上设有两个相对设置的凹部，所述凹部与所述第一锁扣卡接，以令所述锁扣保持装置处于预装状态；所述插头和所述插座中的另一者上设置有凸起，在所述插头与所述插座相互插接时，所述凸起顶起所述第二锁扣，在所述插头与所述插座相互插接后，所述第二锁扣越过所述凸起并与所述凸起卡合，以令所述锁扣保持装置处于锁紧状态。
根据本发明公开的一种锁扣保持装置和连接器组件，带来的有益效果如下：
(1)锁扣保持装置设置有成对的第一锁扣，以及位于弹性臂自由端的第二锁扣，其与插座或插头上的避让结构或突出结构匹配，可以实现锁扣保持装置的预装，以及，实现通过锁扣保持装置达到的插头以及插座的有效锁止。
(2)锁扣保持装置的框架部还设置有引导基体与插头、插座中任一者配合的引导面，由此，可以使锁扣保持装置顺利到达预装位置以及从连接器上脱离。
(3)锁扣保持装置的框架部还设置有握持段，握持段的外表面形成有防滑槽，且握持段相对于第一框架部段和第二框架部段的装配表面凸伸形成手指勾扣部，由此，有利于使用者的手指勾住该手指勾扣部，使锁扣保持装置顺利拆卸。
(4)弹性臂的第一悬臂段与框架部之间呈预设角度β，所述预设角度β为160°-175°，由此，保证弹性臂的弹性，能够使锁扣保持装置充分卡接在锁紧位置。
附图说明
以下附图仅旨在于对本发明做示意性说明和解释，并不限定本发明的范围。其中：
图1为本发明优选实施例的锁扣保持装置的立体图；
图2为图1所示的锁扣保持装置的侧视图；
图3为本发明优选实施例的连接器组件中插座的立体分解图；
图4为锁扣保持装置与插座连接并处于预装状态的立体图；
图5为锁扣保持装置与插座连接并处于预装状态的截面图；
图6-图8展示了锁扣保持装置从预装状态到锁紧状态的过程中第二锁扣与插头的凸起相互配合的过程；
图9-图11展示了解除锁扣保持装置，使插头和插座分离的过程。
具体实施方式
为了对本发明的技术特征、目的和效果有更加清楚的理解，现对照附图说明本发明的具体实施方式。在本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上。
如图1至图11所示，公开了一种锁扣保持装置100和连接器组件。
如图1所示，本发明的锁扣保持装置100用于确保插头300和插座200的配合，锁扣保持装置100包括：
基体，基体具有框架部101，框架部101的两侧延伸有相对设置的连接部102，连接部102设置有成对的第一锁扣103，第一锁扣103用于将锁扣保持装置100固定并处于预装状态；框架部101还设置有引导基体与插头300、插座200中任一者配合的引导面104；以及
与框架部101连接的弹性臂105，弹性臂105的自由端设置有第二锁扣106，第二锁扣106用于在插头300与插座200对插后，将锁扣保持装置100固定并处于锁紧状态。
需要说明的是，本实施例中的锁扣保持装置100预先安装在插座200上，等待插头300与插座200对接后，再将插座200与插头300锁紧。当然，可以理解，在其他实施例中，锁扣保持装置可以预先安装在插头300上，等待插座与插头300对接后，再将插座与插头300锁紧。
由此，锁扣保持装置100设置有成对的第一锁扣103，以及位于弹性臂105自由端的第二锁扣106，其与插座200或插头300上的避让结构或突出结构匹配，可以实现锁扣保持装置100的预装，以及，实现通过锁扣保持装置100达到的插头300以及插座200的有效锁止。
具体地，如图1和图2所示，框架部101具有沿引导插入方向延伸且相对设置的第一框架部段107和第二框架部段108，相对设置的连接部102分别位于第一框架部段107和第二框架部段108的沿引导插入方向的后端。
需要说明的是，引导插入方向为锁扣保持装置100安装至插座200的过程中向插座200靠近的方向，也可以理解为是图4中箭头所示的引导插入方向。因此，引导插入方向的前端为靠近箭头一侧的端部，引导插入方向的后端为远离箭头一侧的端部。
更具体地，连接部102呈板状，自连接部102的外边缘向板内开设有凹槽以形成扣合臂109，第一锁扣103设置于扣合臂109上。由此，在锁扣保持装置100经由第一锁扣103安装至插座200上时，扣合臂109弹性形变，以使第一锁扣103与插座200上的凹部201配合。
继续参考图1，引导面104为第一框架部段107和第二框架部段108两者的沿引导插入方向的前端的至少部分装配表面110。由此，通过该引导面104可以将锁扣保持装置100顺利地预装到插座200上。
更具体地，如图1和图2所示，第一框架部段107和第二框架部段108的沿引导插入方向的后端之间还连接有握持段111，握持段111的外表面形成有防滑槽112。由此，在将锁扣保持装置100拉出插座200时，操作者的手指接触防滑槽112可以增大摩擦，使拉拽更省力。优选地，握持段111的与防滑槽112相反位置处还延伸有凸台面117，凸台面117用于在锁扣保持装置100处于锁紧状态时抵住插座200的解锁按键208。
优选地，防滑槽112沿引导插入方向呈阶梯状。优选地，如图2所示，握持段111相对于第一框架部段107和第二框架部段108的装配表面110凸伸形成手指勾扣部113。由此，更加方便操作者的手指勾扣住该手指勾扣部113。
返回参考图1，第一框架部段107和第二框架部段108的沿引导插入方向的前端之间还连接有第三框架部段114，弹性臂105从第三框架部段114的中间位置继续向前延伸而出。
具体地，弹性臂105包括朝背离装配表面110的方向倾斜延伸的第一悬臂段115，和弯折连接第一悬臂段115的第二悬臂段116，第二悬臂段116的末端设置所述第二锁扣106，第二锁扣106朝背离装配表面110的方向突出。由此，在将锁扣保持装置100预装到插座200后，第二锁扣106可以更好地与插头300的对应结构配合。
优选地，如图2所示，第一悬臂段115与框架部101之间呈预设角度β，预设角度β为160°-176°。在本实施例中，该预设角度β为171°。优选地，预设角度β可以在171°±5°的范围内。更优选地，预设角度β可以在171°±1°的范围内。预设角度β具体可以为160°、162°、165°、166°、169°、170°、172°、175°、176°等等。
接下来参考图3至图11，详细说明本发明另一方面提供的连接器组件，以及锁扣保持装置100预装、锁紧、拆卸过程。
本发明公开的一种连接器组件，包括相互插接的插头300和插座200，以及设置在插头300或插座200上的如上述任一实施例所述的锁扣保持装置100，插头300和插座200中的一者上设有两个相对设置的凹部201，凹部201与第一锁扣103卡接，以令锁扣保持装置100处于预装状态；插头300和插座200中的另一者上设置有凸起301，在插头300与插座200相互插接时，凸起301顶起第二锁扣106，在插头300与插座200 相互插接后，第二锁扣106越过凸起301并与凸起301卡合，以令锁扣保持装置100处于锁紧状态。
具体地，本发明公开的连接器组件是防水型连接器，尤其是低压电源连接器。可以理解，上述的锁扣保持装置100既可以适用于防水型连接器也可以适用于非防水型连接器。
低压电源连接器分为插头300和插座200两端连接器，本实施例中CPA组装在插座200上。因此，以插座200为例，如图3所示，插座200包括护套、端子二次锁机构202、大线径端子204、小线径端子205、防水圈203、大防水塞207、小防水塞206。
护套是一种塑胶胶壳，采用注塑加工方式。作为连接器本体，保护和固定端子，使之与外界绝缘的非金属件。护套对应5个孔位处设计有弹片，此设计对端子装入护套后起到一次锁作用，防止端子退出。
端子二次锁机构202采用注塑加工方式，是端子二次锁机构，主要目的为加强端子的一次自锁或者提供一种单独端子锁止力的机构。
大线径端子204和小线径端子205是实现电气连接的金属导体，采用冲压加工方式，接触部分表面镀锡，与导线采用压接方式组合。
防水圈203，即防水硅胶圈，护套中用于阻止液体渗入的橡胶结构件。
大防水塞207和小防水塞206，与大线径端子204和小线径端子205压接适配。是压接在电线绝缘皮阻止液体从连接器孔位渗入的橡胶结构件。
插座200和CPA的组装流程为：
第一步、两种电缆剥线后分别穿入两种不同的大小防水塞，即，大线径电缆对应大防水塞207，小线径对应小防水塞206。
第二步：两种不同线径端子与穿好防水塞的电缆分别进行压接。
第三步：防水圈203装入护套中。
第四步：端子二次锁机构202预装入护套中。
第五步：将压接好的带线的大、小线径端子分别装入护套对应孔位中。
第六步：端子二次锁机构202装入锁止位。
第七步：如图4和图5所示，首先CPA装入预装位，CPA由引导插入方向通过带有弹性臂105设计的第二锁扣106以及两侧边对称的引导面104装入插座200的护套中，此时，第一锁扣103与护套的凹部201形成干涉，整个装有预装位CPA的插座连接器组装完成。
CPA装入锁止(锁紧)位的过程：如图6至图8所示，将插头连接器头部经过引导槽插入插座连接器中，CPA的第二锁扣106被插头连接器的护套的凸起301顶开，此时弹性臂105变形向上走，离开插座200的护套凹槽止位面，再次按下CPA，CPA向前走，第二锁扣106钩住插头300的凸起301。因此，插头300与插座200组装到位，CPA最终锁止位组装到位。
CPA的凸台面117抵住插座200的解锁按键208，使其按压不动，非人为操作下无法将插头300与插座连接器解锁。有效保证稳定的信号以及电能传输。
插头与插座连接器分离流程：如图9至图11所示，首先需要将CPA从锁止位，通过手指勾扣部113拉至预装位。然后，通过按压插座200的解锁按键208即可将插头300与插座连接器分离。
根据本发明的锁扣保持装置100和连接器组件，通过两级锁扣结构以及引导面104的设计，实现了插头300与插座200之间有效锁止。
以上所述仅为本发明示意性的具体实施方式，并非用以限定本发明的范围。任何本领域的技术人员，在不脱离本发明的构思和原则的前提下所作的等同变化与修改，均应属于本发明保护的范围。

Claims (11)

  1. 一种锁扣保持装置，用于确保插头和插座的配合，其中，所述锁扣保持装置包括：
    基体，所述基体具有框架部，所述框架部的两侧延伸有相对设置的连接部，所述连接部设置有成对的第一锁扣，所述第一锁扣用于将所述锁扣保持装置固定并处于预装状态；所述框架部还设置有引导所述基体与插头、插座中任一者配合的引导面；以及
    与所述框架部连接的弹性臂，所述弹性臂的自由端设置有第二锁扣，所述第二锁扣用于在插头与插座对插后，将所述锁扣保持装置固定并处于锁紧状态。
  2. 如权利要求1所述的锁扣保持装置，其中，所述框架部具有沿引导插入方向延伸且相对设置的第一框架部段和第二框架部段，相对设置的所述连接部分别位于所述第一框架部段和所述第二框架部段的沿所述引导插入方向的后端。
  3. 如权利要求2所述的锁扣保持装置，其中，所述连接部呈板状，自所述连接部的外边缘向板内开设有凹槽以形成扣合臂，所述第一锁扣设置于所述扣合臂上。
  4. 如权利要求2所述的锁扣保持装置，其中，所述引导面为所述第一框架部段和所述第二框架部段两者的沿所述引导插入方向的前端的至少部分装配表面。
  5. 如权利要求2所述的锁扣保持装置，其中，所述第一框架部段和所述第二框架部段的沿所述引导插入方向的后端之间还连接有握持段，所述握持段的外表面形成有防滑槽。
  6. 如权利要求5所述的锁扣保持装置，其中，所述防滑槽沿所述引导插入方向呈阶梯状。
  7. 如权利要求5所述的锁扣保持装置，其中，所述握持段相对于所述第一框架部段和所述第二框架部段的装配表面凸伸形成手指勾扣部。
  8. 如权利要求4所述的锁扣保持装置，其中，所述第一框架部段和所述第二框架部段的沿所述引导插入方向的前端之间还连接有第三框架部段，所述弹性臂从所述第三框架部段的中间位置继续向前延伸而出。
  9. 如权利要求8所述的锁扣保持装置，其中，所述弹性臂包括朝背离所述装配表面的方向倾斜延伸的第一悬臂段，和弯折连接所述第一悬臂段的第二悬臂段，所述第二悬臂段的末端设置所述第二锁扣，所述第二锁扣朝背离所述装配表面的方向突出。
  10. 如权利要求9所述的锁扣保持装置，其中，所述第一悬臂段与所述框架部之间呈预设角度β，所述预设角度β为160°-176°。
  11. 一种连接器组件，包括相互插接的插头和插座，以及设置在所述插头或所述插 座上的如权利要求1-9任一项所述的锁扣保持装置，其中，
    所述插头和所述插座中的一者上设有两个相对设置的凹部，所述凹部与所述第一锁扣卡接，以令所述锁扣保持装置处于预装状态；
    所述插头和所述插座中的另一者上设置有凸起，在所述插头与所述插座相互插接时，所述凸起顶起所述第二锁扣，在所述插头与所述插座相互插接后，所述第二锁扣越过所述凸起并与所述凸起卡合，以令所述锁扣保持装置处于锁紧状态。
PCT/CN2023/130136 2022-11-07 2023-11-07 一种锁扣保持装置和连接器组件 WO2024099300A1 (zh)

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