WO2024093342A1 - Hot-nozzle cooling cylinder and injection mold - Google Patents
Hot-nozzle cooling cylinder and injection mold Download PDFInfo
- Publication number
- WO2024093342A1 WO2024093342A1 PCT/CN2023/106219 CN2023106219W WO2024093342A1 WO 2024093342 A1 WO2024093342 A1 WO 2024093342A1 CN 2023106219 W CN2023106219 W CN 2023106219W WO 2024093342 A1 WO2024093342 A1 WO 2024093342A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cylinder
- cooling
- hot nozzle
- hole
- mounting hole
- Prior art date
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 139
- 238000002347 injection Methods 0.000 title claims abstract description 30
- 239000007924 injection Substances 0.000 title claims abstract description 30
- 239000000498 cooling water Substances 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 82
- 238000009434 installation Methods 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 238000000465 moulding Methods 0.000 description 3
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/74—Heating or cooling of the injection unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
Definitions
- the present application relates to the field of mold technology, and in particular to a hot nozzle cooling cylinder and an injection mold.
- An injection mold is a mold used for plastic injection molding, which usually includes a mold body used to form an injection cavity.
- the mold body includes a movable mold and a fixed mold. After the movable mold and the fixed mold are molded together, an injection cavity is formed inside.
- a hot nozzle is provided on the fixed mold, and molten plastic is injected into the cavity through the hot nozzle.
- some injection molds currently have a cooling cylinder outside the hot nozzle, so that a cooling water channel is formed between the cooling cylinder and the fixed mold plate to avoid the hot nozzle being too high. The cooling cylinder will wear out during use. At present, the cooling cylinder is generally replaced as a whole, which has high maintenance costs.
- the main purpose of the present application is to provide a hot nozzle cooling cylinder, aiming to reduce the production and maintenance costs of the hot nozzle cooling cylinder.
- the hot nozzle cooling cylinder proposed in the present application is used in an injection mold, the injection mold is provided with a cooling water channel and a mounting hole connected to the cooling water channel, the mounting hole is connected to the cavity of the injection mold, the hot nozzle cooling cylinder comprises a cylinder body and an end cover, the cylinder body is provided with an assembly hole, the assembly hole is through-set at both ends, the assembly hole is provided for the installation of the hot nozzle, the cylinder body is installed in the mounting hole, and a cooling cavity is formed between the cylinder body and the hole wall of the mounting hole; the end cover is provided with an installation through hole, the end cover is detachably mounted on one end of the cylinder body, and the installation through hole is connected to the assembly hole.
- a plurality of water retaining portions are provided on the outer periphery of the cylinder, and the plurality of water retaining portions extend along the circumference of the cylinder and are spaced apart on the circumference of the cylinder.
- the water retaining portions are arranged to abut against the hole wall of the mounting hole, so that the portion between any two adjacent water retaining portions on the cylinder forms the cooling cavity with the hole wall of the mounting hole.
- the radial dimension of the end cover is smaller than the radial dimension of the cylinder.
- the end cover is configured to form a guide cavity with the hole wall of the mounting hole, any two adjacent cooling cavities are separated by the water retaining portion, and a plurality of cooling cavities are connected to the guide cavity.
- an end surface of the end cover is formed with an abutment portion and an arc portion, the abutment portion is arranged around the mounting through hole, and the arc portion is connected to the periphery of the abutment portion and is arranged around the abutment portion.
- the portion between any two adjacent water retaining parts on the cylinder has a first step surface and a second step surface, the first step surface is located on the side of the second step surface close to the end cover and passes through the end surface of the cylinder, and the second step surface is protruding compared to the first step surface.
- the end cover has a connecting portion inserted into the assembly port, and a first annular groove is provided on the surface of the connecting portion.
- the first annular groove is arranged around the connecting portion, and the hot nozzle cooling cylinder also includes a first sealing ring, which is installed in the first annular groove to seal the gap between the connecting portion and the cylinder body.
- the assembly hole is provided with an internal thread
- the connecting portion is provided with an external thread matching the internal thread so as to be screwed to the cylinder.
- the cylinder includes a cylinder body and a fixing flange, one end of the cylinder body is detachably connected to the end cover, and the other end of the cylinder body is detachably connected to the fixing flange.
- the present application also proposes an injection mold, which includes a mold body, a hot nozzle and a hot nozzle cooling cylinder, the mold body is provided with a cooling water channel and a mounting hole connected to the cooling water channel, the mounting hole is connected to the cavity of the mold body, the hot nozzle cooling cylinder includes a cylinder body and an end cover, the cylinder body is provided with an assembly hole, the assembly hole is through-set at both ends, the end cover is provided with an installation through hole, the end cover is detachably mounted on one end of the cylinder body, the installation through hole is connected to the assembly hole; the hot nozzle cooling cylinder is installed in the mounting hole, and a cooling cavity is formed between the cylinder body of the hot nozzle cooling cylinder and the hole wall of the mounting hole, and the hot nozzle is installed in the assembly hole of the hot nozzle cooling cylinder.
- the cooling water circuit includes a water inlet and a water outlet formed on the wall of the mounting hole, and the water inlet and the water outlet are arranged on opposite sides of the mounting hole and are both arranged toward the side of the cylinder body of the hot nozzle cooling cylinder.
- the technical solution of the present application connects the barrel and the end cover of the hot nozzle cooling barrel in a detachable manner, so that when the end cover is worn or damaged, only the end cover needs to be replaced, and the whole hot nozzle cooling barrel is not needed, which can reduce the maintenance cost of the injection mold.
- the barrel and the end cover can be formed separately and then assembled and fixed. Compared with the hot nozzle cooling barrel formed in one piece, this can reduce the manufacturing difficulty of the hot nozzle cooling barrel, thereby reducing the production cost of the hot nozzle cooling barrel and improving practicality.
- FIG1 is a schematic structural diagram of an embodiment of a hot nozzle cooling cylinder of the present application.
- FIG. 2 is an exploded view of the hot nozzle cooling cylinder in FIG. 1 .
- FIG3 is a cross-sectional view of a hot nozzle cooling cylinder and a portion of a mold body in an embodiment of an injection mold of the present application.
- FIG4 is a partial cross-sectional view taken along line A-A in FIG3 .
- the present application proposes a hot nozzle cooling cylinder, which is used in an injection mold.
- the injection mold is provided with a cooling water channel and a mounting hole connected to the cooling water channel, and the mounting hole is connected to the cavity of the injection mold.
- the injection mold includes a mold body and a hot nozzle, and the mold body is provided with a cooling water channel and a mounting hole.
- the hot nozzle cooling cylinder 10 includes a cylinder body 11 and an end cover 12.
- the cylinder body 11 is provided with an assembly hole 113.
- the assembly hole 113 is through-set at both ends.
- the assembly hole 113 is provided for the installation of the hot nozzle.
- the cylinder body 11 is installed in the installation hole 23, and a cooling cavity 101 is formed between the cylinder body 11 and the hole wall of the installation hole 23; the end cover 12 is provided with an installation through hole 121.
- the end cover 12 is detachably installed at one end of the cylinder body 11, and the installation through hole 121 is connected to the assembly hole 113.
- the cylinder body 11 of the hot nozzle cooling cylinder 10 is spaced from the hole wall of the mounting hole 23 to form a cooling cavity 101, and the cooling cavity 101 is connected to the cooling water path on the mold body 20, and the hot nozzle is installed in the assembly hole 113 of the hot nozzle cooling cylinder 10, and the hot nozzle is extended from the mounting hole 121 or the plastic in the hot nozzle flows from the mounting hole 121 to the cavity.
- the heat of the hot nozzle can be transferred to the hot nozzle cooling cylinder 10, and when the cooling water flows through the cooling cavity 101, the heat on the hot nozzle cooling cylinder 10 can be taken away, thereby achieving heat dissipation of the hot nozzle.
- the technical solution of the present application makes the barrel 11 and the end cover 12 of the hot nozzle cooling barrel 10 detachably connected, so that when the end cover 12 is worn or damaged, only the end cover 12 needs to be replaced, and the whole hot nozzle cooling barrel 10 is not needed, which can reduce the maintenance cost of the injection mold.
- the barrel 11 and the end cover 12 can be formed separately and then assembled and fixed. Compared with the hot nozzle cooling barrel 10 formed in one piece, this can reduce the manufacturing difficulty of the hot nozzle cooling barrel 10, thereby reducing the production cost of the hot nozzle cooling barrel 10 and improving practicality.
- a plurality of water retaining portions 114 are provided on the outer periphery of the cylinder 11, and the plurality of water retaining portions 114 extend along the circumference of the cylinder 11 and are spaced apart in the circumference of the cylinder 11.
- the water retaining portions 114 are arranged to abut against the hole wall of the mounting hole 23, so that the portion between any two adjacent water retaining portions 114 on the cylinder 11 forms a cooling cavity 101 with the hole wall of the mounting hole 23.
- the plurality of cooling cavities 101 are all connected to the cooling waterway, that is, the water in the cooling waterway can flow through each cooling cavity 101 and then flow out.
- a flow guide cavity 102 is formed between the end cover 12 and the hole wall of the mounting hole 23, and any two adjacent cooling cavities 101 are separated by the water retaining portion 114, and the plurality of cooling cavities 101 are all connected to the flow guide cavity 102.
- the cooling water circuit includes a water inlet 21 and a water outlet 22 formed on the hole wall of the mounting hole 23.
- the water inlet 21 and the water outlet 22 are arranged on opposite sides of the mounting hole 23 and are both arranged toward the side of the cylinder 11, that is, the water inlet 21 is toward one of the cooling chambers 101, and the water outlet 22 is toward the other cooling chamber 101.
- the cooling water in the guide chamber 102 is diverted to each cooling chamber 101.
- the water in the cooling chamber 101 can be discharged from the water outlet 22.
- the cooling water in the remaining cooling chambers (the water inlet 21 corresponds to the cooling chamber 101 and the water outlet 22 corresponds to other cooling chambers 101 outside the cooling chamber 101) can be continuously exchanged with the guide chamber 102, and the cooling water can eventually flow out from the water outlet 22, which can prevent the generation of dead water in the cooling chamber 101, thereby continuously causing heat to the hot nozzle and the hot nozzle cooling cylinder 10.
- heat regulation can be achieved to avoid excessive heat affecting the product molding quality.
- each cooling cavity 101 independent of each other, and the water inlet 21 and the water outlet 22 are arranged on opposite sides of the hot nozzle cooling cylinder 10, and each is arranged toward a cooling cavity 101.
- the cooling water When the cooling water is injected through the water inlet 21, the cooling water first enters the cooling cavity 101 corresponding to the water inlet 21, then flows into the guide cavity 102 from the cooling cavity 101, and finally is diverted from the guide cavity 102 to the remaining cooling cavities 101, and the cooling water after absorbing the heat flows out from the cooling cavity 101 and the water outlet 22 on the other side.
- the water flow path between the water inlet 21 and the water outlet 22 is longer, which increases the retention time of the cooling water at the hot nozzle cooling cylinder 10, allowing the cooling water to have enough time to absorb the heat on the hot nozzle, thereby improving the cooling efficiency.
- this also makes the water temperature of the cooling water entering each cooling cavity 101 from the guide cavity 102 closer, so that the heat dissipation around the hot nozzle cooling cylinder 10 is more uniform, which is conducive to improving the heat dissipation effect.
- a plurality of water retaining portions 114 are evenly spaced and distributed in the circumferential direction of the cylinder 11 , so that the sizes of the cooling cavities 101 are comparable, the heat dissipation effect is uniform, and the molding is also facilitated.
- multiple cooling chambers 101 may be connected in sequence in a chain, and the cooling chamber 101 at the first section is connected to the water inlet 21, and the cooling chamber 101 at the tail end is connected to the water outlet 22, so that the cooling water flows through all cooling chambers 101 in sequence and then flows out from the water outlet 22.
- multiple cooling chambers 101 are connected end to end in sequence, and the two ports of each cooling chamber 101 are staggered, and the water inlet 21 and the water outlet 22 are arranged on opposite sides of the mounting hole 23, so that the cooling water entering from the water inlet 21 flows to the water outlet 22 in two ways.
- annular groove may be provided on the outer circumference of the cylinder 11, and the annular groove and the hole wall of the mounting hole 23 enclose the cooling chamber 101. Or the outer circumference of the cylinder 11 is spaced from the hole wall of the mounting hole 23 to form the cooling chamber 101.
- six water retaining parts 114 are provided on the outer circumference of the cylinder 11, and the six water retaining parts 114 are evenly spaced and distributed in the circumference of the cylinder 11, that is, the number of cooling chambers 101 is six.
- Such an arrangement can make the contact area between the cylinder 11 and the hole wall of the mounting hole 23 large, and the installation stability is high. It can also make the chamber capacity larger, and can accommodate more cooling water, thereby improving the heat dissipation effect.
- the number of water retaining parts 114 can also be 4, or 8, etc.
- the radial dimension of the end cover 12 is smaller than the radial dimension of the cylinder 11, and the end surface of the end cover 12 is formed with an abutment portion 122 and an arc portion 123, the abutment portion 122 is arranged around the mounting hole 121, and the arc portion 123 is connected to the periphery of the abutment portion 122 and arranged around the abutment portion 122.
- the circumference of the end cover 12 and the hole wall of the mounting hole 23 and the arc portion 123 and the hole wall of the mounting hole 23 jointly form a guide cavity 102.
- the guide cavity 102 can also be formed only between the circumference of the end cover 12 and the hole wall of the mounting hole 23, or only between the arc portion 123 and the hole wall of the mounting hole 23.
- the portion between any two adjacent water retaining portions 114 on the cylinder 11 has a first step surface 115 and a second step surface 116.
- the first step surface 115 is located on the side of the second step surface 116 close to the end cover 12 and is arranged to penetrate the end surface of the cylinder 11.
- the second step surface 116 is arranged to protrude compared to the first step surface 115. Specifically, when the hot nozzle cooling cylinder 10 is installed in the mounting hole 23, the distance between the first step surface 115 and the hole wall of the mounting hole 23 is greater than the distance between the second step surface 116 and the hole wall of the mounting hole 23, so that the space at the first step surface 115 is larger than the space at the second step surface 116.
- the water inlet 21 and the water outlet 22 are both arranged toward the second step surface 116.
- the cooling water enters the cooling cavity 101 from the water inlet 21 and flows from the second step surface 116 to the first step surface 115, the water flow can be slowed down, the water pressure can be reduced, and the heat of the hot nozzle cooling cylinder 10 can be better taken away.
- the cooling water flows out of the cooling cavity 101 corresponding to the water outlet 22 , the cooling water flows from the first step surface 115 to the second step surface 116 , and the flow rate toward the water outlet 22 can be increased to quickly flow out of the cooling cavity 101 .
- the end cover 12 has a connection portion 124 inserted into the assembly port, and a first annular groove 125 is provided on the surface of the connection portion 124, and the first annular groove 125 is arranged around the connection portion 124.
- the hot nozzle cooling cylinder 10 also includes a first sealing ring, which is installed in the first annular groove 125 to seal the gap between the connection portion 124 and the cylinder body 11. Such an arrangement can facilitate the disassembly of the end cover 12 while achieving a good sealing effect between the end cover 12 and the connection portion 124, and can effectively prevent the water in the cooling cavity 101 from flowing into the hot nozzle cooling cylinder 10.
- the assembly hole 113 is provided with an internal thread
- the connecting portion 124 is provided with an external thread matching the internal thread to be screwed to the cylinder 11.
- the barrel 11 includes a barrel body 111 and a fixed flange 112, one end of the barrel body 111 is detachably connected to the end cover 12, and the other end is detachably connected to the fixed flange 112. That is, the fixed flange 112, the barrel 11 and the end cover 12 are mutually detachable, so that when one of them is worn or damaged, only the corresponding part needs to be replaced, and the entire hot nozzle cooling barrel 10 is not required, which can reduce the maintenance cost of the injection mold.
- the fixed flange 112, the barrel 11 and the end cover 12 can be formed separately and then assembled and fixed.
- the structure of the fixed flange 112, the barrel 11 and the end cover 12 is relatively simple and easy to form, which can reduce the manufacturing difficulty of the hot nozzle cooling barrel 10, thereby reducing the production cost of the hot nozzle cooling barrel 10 and improving practicality.
- a second annular groove is provided on the side of the fixed flange 112 facing the mold body 20, and the first annular groove 125 is arranged around the cylinder body 111.
- the hot nozzle cooling cylinder 10 also includes a second sealing ring, which is installed in the second annular groove. When the hot nozzle cooling cylinder 10 is installed on the mold body 20, the second sealing ring is used to seal the gap between the fixed flange 112 and the mold body 20.
- the present application also proposes an injection mold, which includes a mold body 20, a hot nozzle and a hot nozzle cooling cylinder 10.
- the specific structure of the hot nozzle cooling cylinder 10 refers to the above embodiment. Since the present injection mold adopts all the technical solutions of all the above embodiments, it at least has all the technical effects brought by the technical solutions of the above embodiments, which will not be repeated here.
- the mold body 20 is provided with a cooling water channel and a mounting hole 23 connected to the cooling water channel.
- the mounting hole 23 is connected to the cavity of the mold body 20.
- the hot nozzle cooling cylinder 10 is installed in the mounting hole 23, and a cooling cavity 101 is formed between the hot nozzle cooling cylinder 10 and the hole wall of the mounting hole 23.
- the hot nozzle is installed in the assembly hole 113 of the hot nozzle cooling cylinder 10.
- the mold body 20 includes a movable mold part and a fixed mold part, which together enclose a cavity.
- the fixed mold part is provided with a mounting hole 23 and a cooling water channel, that is, the hot nozzle and the hot nozzle cooling cylinder 10 are installed in the fixed mold part.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Disclosed in the present application are a hot-nozzle cooling cylinder and an injection mold. The injection mold is provided with a cooling water path and a mounting hole in communication with the cooling water path, the mounting hole being in communication with a cavity of the injection mold. The hot-nozzle cooling cylinder comprises a cylinder body and an end cover, wherein the cylinder body is provided with an assembly hole that is arranged in a penetrating manner on both ends and is configured for mounting a hot nozzle, the cylinder body is mounted in the mounting hole, and a cooling cavity is formed between the cylinder body and a wall of the mounting hole; and the end cover is provided with a mounting via, the end cover is detachably mounted at one end of the cylinder body, and the mounting via is in communication with the assembly hole.
Description
本申请要求于2022年11月3日提交中国专利局、申请号为202211372368.1、发明名称为“热嘴冷却筒和注塑模具”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed with the China Patent Office on November 3, 2022, with application number 202211372368.1 and invention name “Hot nozzle cooling cylinder and injection mold”, the entire contents of which are incorporated by reference in this application.
本申请涉及模具技术领域,特别涉及一种热嘴冷却筒和注塑模具。The present application relates to the field of mold technology, and in particular to a hot nozzle cooling cylinder and an injection mold.
注塑模具是一种塑料注塑成型用的模具,其通常包括用来形成注塑型腔的模具体,模具体包括动模和定模,动模和定模合模后在内部形成注塑的型腔。一般在定模上设有热嘴,通过热嘴向型腔注入熔融状态的塑料,为了避免热嘴和浇口部位局部高温而影响产品成型质量,目前一些注塑模具中,在热嘴外套设冷却筒,使得冷却筒与定模板之间形成冷却水通道,以避免热嘴过高。而冷却筒在使用过程中会发生磨损,目前一般是将冷却筒整体进行更换,维护成本高。An injection mold is a mold used for plastic injection molding, which usually includes a mold body used to form an injection cavity. The mold body includes a movable mold and a fixed mold. After the movable mold and the fixed mold are molded together, an injection cavity is formed inside. Generally, a hot nozzle is provided on the fixed mold, and molten plastic is injected into the cavity through the hot nozzle. In order to avoid local high temperature in the hot nozzle and gate to affect the molding quality of the product, some injection molds currently have a cooling cylinder outside the hot nozzle, so that a cooling water channel is formed between the cooling cylinder and the fixed mold plate to avoid the hot nozzle being too high. The cooling cylinder will wear out during use. At present, the cooling cylinder is generally replaced as a whole, which has high maintenance costs.
本申请的主要目的是提出一种热嘴冷却筒,旨在降低热嘴冷却筒生产和维修成本。The main purpose of the present application is to provide a hot nozzle cooling cylinder, aiming to reduce the production and maintenance costs of the hot nozzle cooling cylinder.
为实现上述目的,本申请提出的热嘴冷却筒,用在注塑模具中,所述注塑模具设有冷却水路和连通所述冷却水路的安装孔,所述安装孔与所述注塑模具的型腔连通,所述热嘴冷却筒包括筒体和端盖,所述筒体设有装配孔,所述装配孔呈两端贯通设置,所述装配孔设置为供热嘴安装,所述筒体安装于所述安装孔内,并与所述安装孔的孔壁之间形成冷却腔;所述端盖设有安装过孔,所述端盖可拆卸地安装于所述筒体的一端,所述安装过孔与所述装配孔连通。To achieve the above-mentioned purpose, the hot nozzle cooling cylinder proposed in the present application is used in an injection mold, the injection mold is provided with a cooling water channel and a mounting hole connected to the cooling water channel, the mounting hole is connected to the cavity of the injection mold, the hot nozzle cooling cylinder comprises a cylinder body and an end cover, the cylinder body is provided with an assembly hole, the assembly hole is through-set at both ends, the assembly hole is provided for the installation of the hot nozzle, the cylinder body is installed in the mounting hole, and a cooling cavity is formed between the cylinder body and the hole wall of the mounting hole; the end cover is provided with an installation through hole, the end cover is detachably mounted on one end of the cylinder body, and the installation through hole is connected to the assembly hole.
可选地,所述筒体外周设有多个挡水部,多个所述挡水部均沿所述筒体的周向延伸,并在所述筒体的周向间隔分布,将所述筒体安装于所述安装孔内时,所述挡水部设置为抵接所述安装孔的孔壁,以使所述筒体上任意相邻两个挡水部之间的部分均与所述安装孔的孔壁之间形成所述冷却腔。Optionally, a plurality of water retaining portions are provided on the outer periphery of the cylinder, and the plurality of water retaining portions extend along the circumference of the cylinder and are spaced apart on the circumference of the cylinder. When the cylinder is installed in the mounting hole, the water retaining portions are arranged to abut against the hole wall of the mounting hole, so that the portion between any two adjacent water retaining portions on the cylinder forms the cooling cavity with the hole wall of the mounting hole.
可选地,所述端盖的径向尺寸小于所述筒体的径向尺寸,将所述筒体安装于所述安装孔内时,所述端盖设置为与所述安装孔的孔壁之间形成导流腔,任意相邻两个所述冷却腔之间均通过所述挡水部隔开,多个所述冷却腔均与所述导流腔连通。Optionally, the radial dimension of the end cover is smaller than the radial dimension of the cylinder. When the cylinder is installed in the mounting hole, the end cover is configured to form a guide cavity with the hole wall of the mounting hole, any two adjacent cooling cavities are separated by the water retaining portion, and a plurality of cooling cavities are connected to the guide cavity.
可选地,所述端盖的端面形成有抵接部和弧形部,所述抵接部环绕所述安装过孔设置,所述弧形部连接于所述抵接部的周缘,并绕环所述抵接部设置。Optionally, an end surface of the end cover is formed with an abutment portion and an arc portion, the abutment portion is arranged around the mounting through hole, and the arc portion is connected to the periphery of the abutment portion and is arranged around the abutment portion.
可选地,所述筒体上任意相邻两个挡水部之间的部分均具有第一阶梯面和第二阶梯面,所述第一阶梯面位于所述第二阶梯面靠近所述端盖的一侧,并贯穿所述筒体的端面设置,所述第二阶梯面相较于所述第一阶梯面凸出设置。Optionally, the portion between any two adjacent water retaining parts on the cylinder has a first step surface and a second step surface, the first step surface is located on the side of the second step surface close to the end cover and passes through the end surface of the cylinder, and the second step surface is protruding compared to the first step surface.
可选地,所述端盖具有装入所述装配口内的连接部,所述连接部表面设有第一环槽,所述第一环槽环绕所述连接部设置,所述热嘴冷却筒还包括第一密封圈,所述第一密封圈安装于所述第一环槽,用以密封所述连接部和所述筒体之间的间隙。Optionally, the end cover has a connecting portion inserted into the assembly port, and a first annular groove is provided on the surface of the connecting portion. The first annular groove is arranged around the connecting portion, and the hot nozzle cooling cylinder also includes a first sealing ring, which is installed in the first annular groove to seal the gap between the connecting portion and the cylinder body.
可选地,所述装配孔内设有内螺纹,所述连接部设有与所述内螺纹配合的外螺纹,以螺接于所述筒体。Optionally, the assembly hole is provided with an internal thread, and the connecting portion is provided with an external thread matching the internal thread so as to be screwed to the cylinder.
可选地,所述筒体包括筒本体和固定法兰,所述筒本体的一端与所述端盖可拆卸连接,另一端与所述固定法兰可拆卸连接。Optionally, the cylinder includes a cylinder body and a fixing flange, one end of the cylinder body is detachably connected to the end cover, and the other end of the cylinder body is detachably connected to the fixing flange.
本申请还提出一种注塑模具,注塑模具包括模具本体、热嘴以及热嘴冷却筒,所述模具本体设有冷却水路和连通所述冷却水路的安装孔,所述安装孔与所述模具本体的型腔连通,所述热嘴冷却筒包括筒体和端盖,所述筒体设有装配孔,所述装配孔呈两端贯通设置,所述端盖设有安装过孔,所述端盖可拆卸地安装于所述筒体的一端,所述安装过孔与所述装配孔连通;所述热嘴冷却筒安装于所述安装孔内,且所述热嘴冷却筒的筒体与所述安装孔的孔壁之间形成冷却腔,所述热嘴安装于所述热嘴冷却筒的装配孔内。The present application also proposes an injection mold, which includes a mold body, a hot nozzle and a hot nozzle cooling cylinder, the mold body is provided with a cooling water channel and a mounting hole connected to the cooling water channel, the mounting hole is connected to the cavity of the mold body, the hot nozzle cooling cylinder includes a cylinder body and an end cover, the cylinder body is provided with an assembly hole, the assembly hole is through-set at both ends, the end cover is provided with an installation through hole, the end cover is detachably mounted on one end of the cylinder body, the installation through hole is connected to the assembly hole; the hot nozzle cooling cylinder is installed in the mounting hole, and a cooling cavity is formed between the cylinder body of the hot nozzle cooling cylinder and the hole wall of the mounting hole, and the hot nozzle is installed in the assembly hole of the hot nozzle cooling cylinder.
可选地,所述冷却水路包括成型于所述安装孔孔壁的进水口和出水口,所述进水口和所述出水口分设于所述安装孔的相对两侧,并均朝向所述热嘴冷却筒的筒体的侧面设置。Optionally, the cooling water circuit includes a water inlet and a water outlet formed on the wall of the mounting hole, and the water inlet and the water outlet are arranged on opposite sides of the mounting hole and are both arranged toward the side of the cylinder body of the hot nozzle cooling cylinder.
本申请技术方案通过将热嘴冷却筒的筒体和端盖可拆卸连接,这样当端盖磨损或损坏后,只需要更换端盖即可,而不需要整体热嘴冷却筒,这样可以降低注塑模具的维护成本。而且可以将筒体和端盖分别成型后,再装配固定,相较于一体成型的热嘴冷却筒,这样可以降低热嘴冷却筒的制造难度,从而可以降低热嘴冷却筒的生产成本,提高实用性。The technical solution of the present application connects the barrel and the end cover of the hot nozzle cooling barrel in a detachable manner, so that when the end cover is worn or damaged, only the end cover needs to be replaced, and the whole hot nozzle cooling barrel is not needed, which can reduce the maintenance cost of the injection mold. In addition, the barrel and the end cover can be formed separately and then assembled and fixed. Compared with the hot nozzle cooling barrel formed in one piece, this can reduce the manufacturing difficulty of the hot nozzle cooling barrel, thereby reducing the production cost of the hot nozzle cooling barrel and improving practicality.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
图1为本申请热嘴冷却筒一实施例的结构示意图。FIG1 is a schematic structural diagram of an embodiment of a hot nozzle cooling cylinder of the present application.
图2为图1中热嘴冷却筒的爆炸图。FIG. 2 is an exploded view of the hot nozzle cooling cylinder in FIG. 1 .
图3为本申请注塑模具一实施例中热嘴冷却筒和部分模具本体的剖视图。FIG3 is a cross-sectional view of a hot nozzle cooling cylinder and a portion of a mold body in an embodiment of an injection mold of the present application.
图4为图3中A-A处的部分剖视图。FIG4 is a partial cross-sectional view taken along line A-A in FIG3 .
附图标号说明:10、热嘴冷却筒;101、冷却腔;102、导流腔;11、筒体;111、筒本体;112、固定法兰;113、装配孔;114、挡水部;115、第一阶梯面;116、第二阶梯面;12、端盖;121、安装过孔;122、抵接部;123、弧形部;124、连接部;125、第一环槽;20、模具本体;21、进水口;22、出水口;23、安装孔。Explanation of the accompanying drawings: 10, hot nozzle cooling cylinder; 101, cooling chamber; 102, guide chamber; 11, cylinder; 111, cylinder body; 112, fixing flange; 113, assembly hole; 114, water retaining part; 115, first step surface; 116, second step surface; 12, end cover; 121, mounting hole; 122, abutting part; 123, arc-shaped part; 124, connecting part; 125, first annular groove; 20, mold body; 21, water inlet; 22, water outlet; 23, mounting hole.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
本申请提出一种热嘴冷却筒,该热嘴冷却筒用在注塑模具中,注塑模具设有冷却水路和连通冷却水路的安装孔,安装孔与注塑模具的型腔连通,具体地,注塑模具包括模具本体和热嘴,模具本体设有冷却水路和安装孔。The present application proposes a hot nozzle cooling cylinder, which is used in an injection mold. The injection mold is provided with a cooling water channel and a mounting hole connected to the cooling water channel, and the mounting hole is connected to the cavity of the injection mold. Specifically, the injection mold includes a mold body and a hot nozzle, and the mold body is provided with a cooling water channel and a mounting hole.
在本申请实施例中,如图1至图4所示,该热嘴冷却筒10包括筒体11和端盖12,筒体11设有装配孔113,装配孔113呈两端贯通设置,装配孔113设置为供热嘴安装,筒体11安装于安装孔23内,并与安装孔23的孔壁之间形成冷却腔101;端盖12设有安装过孔121,端盖12可拆卸地安装于筒体11的一端,安装过孔121与装配孔113连通。In the embodiment of the present application, as shown in Figures 1 to 4, the hot nozzle cooling cylinder 10 includes a cylinder body 11 and an end cover 12. The cylinder body 11 is provided with an assembly hole 113. The assembly hole 113 is through-set at both ends. The assembly hole 113 is provided for the installation of the hot nozzle. The cylinder body 11 is installed in the installation hole 23, and a cooling cavity 101 is formed between the cylinder body 11 and the hole wall of the installation hole 23; the end cover 12 is provided with an installation through hole 121. The end cover 12 is detachably installed at one end of the cylinder body 11, and the installation through hole 121 is connected to the assembly hole 113.
具体地,将热嘴冷却筒10安装于安装孔23时,热嘴冷却筒10的筒体11与安装孔23的孔壁之间间隔,以形成冷却腔101,冷却腔101与模具本体20上的冷却水路连通,而热嘴安装于热嘴冷却筒10的装配孔113内,并使得热嘴从安装过孔121伸出或者热嘴内的塑料从安装过孔121流向型腔。从而在注塑时,热嘴的热量能够传递至热嘴冷却筒10,在冷却水流经冷却腔101时,能将热嘴冷却筒10上的热量带走,从而实现热嘴的散热。Specifically, when the hot nozzle cooling cylinder 10 is installed in the mounting hole 23, the cylinder body 11 of the hot nozzle cooling cylinder 10 is spaced from the hole wall of the mounting hole 23 to form a cooling cavity 101, and the cooling cavity 101 is connected to the cooling water path on the mold body 20, and the hot nozzle is installed in the assembly hole 113 of the hot nozzle cooling cylinder 10, and the hot nozzle is extended from the mounting hole 121 or the plastic in the hot nozzle flows from the mounting hole 121 to the cavity. Therefore, during injection molding, the heat of the hot nozzle can be transferred to the hot nozzle cooling cylinder 10, and when the cooling water flows through the cooling cavity 101, the heat on the hot nozzle cooling cylinder 10 can be taken away, thereby achieving heat dissipation of the hot nozzle.
本申请技术方案通过将热嘴冷却筒10的筒体11和端盖12可拆卸连接,这样当端盖12磨损或损坏后,只需要更换端盖12即可,而不需要整体热嘴冷却筒10,这样可以降低注塑模具的维护成本。而且可以将筒体11和端盖12分别成型后,再装配固定,相较于一体成型的热嘴冷却筒10,这样可以降低热嘴冷却筒10的制造难度,从而可以降低热嘴冷却筒10的生产成本,提高实用性。The technical solution of the present application makes the barrel 11 and the end cover 12 of the hot nozzle cooling barrel 10 detachably connected, so that when the end cover 12 is worn or damaged, only the end cover 12 needs to be replaced, and the whole hot nozzle cooling barrel 10 is not needed, which can reduce the maintenance cost of the injection mold. In addition, the barrel 11 and the end cover 12 can be formed separately and then assembled and fixed. Compared with the hot nozzle cooling barrel 10 formed in one piece, this can reduce the manufacturing difficulty of the hot nozzle cooling barrel 10, thereby reducing the production cost of the hot nozzle cooling barrel 10 and improving practicality.
在一些实施例中,筒体11外周设有多个挡水部114,多个挡水部114均沿筒体11的周向延伸,并在筒体11的周向间隔分布,将筒体11安装于安装孔23内时,挡水部114设置为抵接安装孔23的孔壁,以使筒体11上任意相邻两个挡水部114之间的部分均与安装孔23的孔壁之间形成冷却腔101。具体地,将筒体11安装于安装孔23内形成多个冷却腔101时,多个冷却腔101均与冷却水路连通,即冷却水路的水能够流经各个冷却腔101后流出。且端盖12与安装孔23的孔壁之间形成导流腔102,任意相邻两个冷却腔101之间均通过挡水部114隔开,多个冷却腔101均与导流腔102连通。In some embodiments, a plurality of water retaining portions 114 are provided on the outer periphery of the cylinder 11, and the plurality of water retaining portions 114 extend along the circumference of the cylinder 11 and are spaced apart in the circumference of the cylinder 11. When the cylinder 11 is installed in the mounting hole 23, the water retaining portions 114 are arranged to abut against the hole wall of the mounting hole 23, so that the portion between any two adjacent water retaining portions 114 on the cylinder 11 forms a cooling cavity 101 with the hole wall of the mounting hole 23. Specifically, when the cylinder 11 is installed in the mounting hole 23 to form a plurality of cooling cavities 101, the plurality of cooling cavities 101 are all connected to the cooling waterway, that is, the water in the cooling waterway can flow through each cooling cavity 101 and then flow out. A flow guide cavity 102 is formed between the end cover 12 and the hole wall of the mounting hole 23, and any two adjacent cooling cavities 101 are separated by the water retaining portion 114, and the plurality of cooling cavities 101 are all connected to the flow guide cavity 102.
冷却水路包括成型于安装孔23孔壁的进水口21和出水口22,进水口21和出水口22分设于安装孔23的相对两侧,并均朝向筒体11的侧面设置,即进水口21朝向其中一个冷却腔101,出水口22朝向另一个冷却腔101。这样当冷却水从进水口21进入对应的冷却腔101后,可以从该冷却腔101流向导流腔102,在水压作用下,导流腔102内的冷却水分流到各个冷却腔101内,其中进入与出水口22连通的冷却腔101时,该冷却腔101内的水能够从出水口22排出。随着冷却水的持续注入,在水压作用下,其余冷却腔(进水口21对应冷却腔101和出水口22对应冷却腔101外的其它冷却腔101)内的冷却水能够不断与导流腔102进行交换,且冷却水最终能够从出水口22流出,能够防止冷却腔101内产生死水,从而可以持续导致热嘴和热嘴冷却筒10的热量,通过调节冷却水路的进水量和水流速度,可以实现热量的调控,以避免热量过高而影响产品成型质量。The cooling water circuit includes a water inlet 21 and a water outlet 22 formed on the hole wall of the mounting hole 23. The water inlet 21 and the water outlet 22 are arranged on opposite sides of the mounting hole 23 and are both arranged toward the side of the cylinder 11, that is, the water inlet 21 is toward one of the cooling chambers 101, and the water outlet 22 is toward the other cooling chamber 101. In this way, after the cooling water enters the corresponding cooling chamber 101 from the water inlet 21, it can flow from the cooling chamber 101 to the guide chamber 102. Under the action of water pressure, the cooling water in the guide chamber 102 is diverted to each cooling chamber 101. When entering the cooling chamber 101 connected to the water outlet 22, the water in the cooling chamber 101 can be discharged from the water outlet 22. With the continuous injection of cooling water, under the action of water pressure, the cooling water in the remaining cooling chambers (the water inlet 21 corresponds to the cooling chamber 101 and the water outlet 22 corresponds to other cooling chambers 101 outside the cooling chamber 101) can be continuously exchanged with the guide chamber 102, and the cooling water can eventually flow out from the water outlet 22, which can prevent the generation of dead water in the cooling chamber 101, thereby continuously causing heat to the hot nozzle and the hot nozzle cooling cylinder 10. By adjusting the water inlet and water flow rate of the cooling water circuit, heat regulation can be achieved to avoid excessive heat affecting the product molding quality.
如此设置,使得各个经冷却腔101之间相互独立,将进水口21和出水口22分设于热嘴冷却筒10的相对两侧,并各自朝向一个冷却腔101设置。通过进水口21注入冷却水时,冷却水先进入与进水口21对应的冷却腔101,再由该冷却腔101流入导流腔102,最后由导流腔102分流到其余的冷却腔101内,吸收热量后的冷却水从另一侧的冷却腔101和出水口22流出。这样使得进水口21和出水口22之间的水流路径较长,增加了冷却水在热嘴冷却筒10处的滞留时间,让冷却水有足够的时间吸收热嘴上的热量,提高降温效率。而且这样还使得从导流腔102进入各个冷却腔101的冷却水水温较为接近,从而使得热嘴冷却筒10四周的散热较为均匀,有利于提升散热效果。可选地,多个挡水部114在筒体11的周向均匀间隔分布,以使各个冷却腔101尺寸相当,散热效果均匀,也便于成型。Such arrangement makes each cooling cavity 101 independent of each other, and the water inlet 21 and the water outlet 22 are arranged on opposite sides of the hot nozzle cooling cylinder 10, and each is arranged toward a cooling cavity 101. When the cooling water is injected through the water inlet 21, the cooling water first enters the cooling cavity 101 corresponding to the water inlet 21, then flows into the guide cavity 102 from the cooling cavity 101, and finally is diverted from the guide cavity 102 to the remaining cooling cavities 101, and the cooling water after absorbing the heat flows out from the cooling cavity 101 and the water outlet 22 on the other side. In this way, the water flow path between the water inlet 21 and the water outlet 22 is longer, which increases the retention time of the cooling water at the hot nozzle cooling cylinder 10, allowing the cooling water to have enough time to absorb the heat on the hot nozzle, thereby improving the cooling efficiency. In addition, this also makes the water temperature of the cooling water entering each cooling cavity 101 from the guide cavity 102 closer, so that the heat dissipation around the hot nozzle cooling cylinder 10 is more uniform, which is conducive to improving the heat dissipation effect. Optionally, a plurality of water retaining portions 114 are evenly spaced and distributed in the circumferential direction of the cylinder 11 , so that the sizes of the cooling cavities 101 are comparable, the heat dissipation effect is uniform, and the molding is also facilitated.
当然,在其它实施例中,也可以将多个冷却腔101呈链式依次连接,并将首段的冷却腔101与进水口21连通,将尾端的冷却腔101与出水口22连通,使得冷却水依次流经所有冷却腔101后从出水口22流出。或者,多个冷却腔101首尾依次连通,每个冷却腔101的两个过口错开设置,进水口21和出水口22分设于安装孔23的相对两侧,以使从进水口21进入的冷却水分两路流向出水口22。另外,在其它实施例中,还可以在筒体11的外周面设置环形凹槽,环形凹槽与安装孔23的孔壁之间围合形成冷却腔101。或者筒体11的外周面均与安装孔23的孔壁间隔,以形成冷却腔101。Of course, in other embodiments, multiple cooling chambers 101 may be connected in sequence in a chain, and the cooling chamber 101 at the first section is connected to the water inlet 21, and the cooling chamber 101 at the tail end is connected to the water outlet 22, so that the cooling water flows through all cooling chambers 101 in sequence and then flows out from the water outlet 22. Alternatively, multiple cooling chambers 101 are connected end to end in sequence, and the two ports of each cooling chamber 101 are staggered, and the water inlet 21 and the water outlet 22 are arranged on opposite sides of the mounting hole 23, so that the cooling water entering from the water inlet 21 flows to the water outlet 22 in two ways. In addition, in other embodiments, an annular groove may be provided on the outer circumference of the cylinder 11, and the annular groove and the hole wall of the mounting hole 23 enclose the cooling chamber 101. Or the outer circumference of the cylinder 11 is spaced from the hole wall of the mounting hole 23 to form the cooling chamber 101.
在一些实施例中,筒体11外周设有六个挡水部114,六个挡水部114在筒体11的周向均匀间隔分布,即冷却腔101的数量为六个,如此设置,即可以使得筒体11与安装孔23孔壁的接触面积大,安装稳定性较高,也可以使得腔室容量较大,可以容纳较多冷却水,提升散热效果。且如此对称设置,可以使得进水口21对应的冷却腔101与出水口22对应的冷却腔101之间的距离较远,使得进水口21和出水口22之间的水流路径较长,增加了冷却水在热嘴冷却筒10处的滞留时间。当然,在其它实施例中,挡水部114的数量也可以为4个、或8个等等。In some embodiments, six water retaining parts 114 are provided on the outer circumference of the cylinder 11, and the six water retaining parts 114 are evenly spaced and distributed in the circumference of the cylinder 11, that is, the number of cooling chambers 101 is six. Such an arrangement can make the contact area between the cylinder 11 and the hole wall of the mounting hole 23 large, and the installation stability is high. It can also make the chamber capacity larger, and can accommodate more cooling water, thereby improving the heat dissipation effect. And such a symmetrical arrangement can make the distance between the cooling chamber 101 corresponding to the water inlet 21 and the cooling chamber 101 corresponding to the water outlet 22 longer, so that the water flow path between the water inlet 21 and the water outlet 22 is longer, and the retention time of the cooling water at the hot nozzle cooling cylinder 10 is increased. Of course, in other embodiments, the number of water retaining parts 114 can also be 4, or 8, etc.
在一些实施例中,端盖12的径向尺寸小于筒体11的径向尺寸,端盖12的端面形成有抵接部122和弧形部123,抵接部122环绕安装过孔121设置,弧形部123连接于抵接部122的周缘,并绕环抵接部122设置,将筒体11安装于安装孔23内时,端盖12的周侧与安装孔23的孔壁之间以及弧形部123与安装孔23的孔壁之间共同形成导流腔102。如此设置,使得导流腔102的尺寸较大,能够增大冷却水的水流量,提升换热效果。当然,在其它实施例中,也可以仅通过端盖12的周侧与安装孔23的孔壁之间形成导流腔102或者仅通过弧形部123与安装孔23的孔壁之间共同形成导流腔102。In some embodiments, the radial dimension of the end cover 12 is smaller than the radial dimension of the cylinder 11, and the end surface of the end cover 12 is formed with an abutment portion 122 and an arc portion 123, the abutment portion 122 is arranged around the mounting hole 121, and the arc portion 123 is connected to the periphery of the abutment portion 122 and arranged around the abutment portion 122. When the cylinder 11 is installed in the mounting hole 23, the circumference of the end cover 12 and the hole wall of the mounting hole 23 and the arc portion 123 and the hole wall of the mounting hole 23 jointly form a guide cavity 102. Such a configuration makes the size of the guide cavity 102 larger, which can increase the water flow of the cooling water and improve the heat exchange effect. Of course, in other embodiments, the guide cavity 102 can also be formed only between the circumference of the end cover 12 and the hole wall of the mounting hole 23, or only between the arc portion 123 and the hole wall of the mounting hole 23.
在一些实施例中,筒体11上任意相邻两个挡水部114之间的部分均具有第一阶梯面115和第二阶梯面116,第一阶梯面115位于第二阶梯面116靠近端盖12的一侧,并贯穿筒体11的端面设置,第二阶梯面116相较于第一阶梯面115凸出设置。具体地,在将热嘴冷却筒10安装于安装孔23内时,第一阶梯面115与安装孔23孔壁的距离大于第二阶梯面116到安装孔23孔壁的距离,这样使得第一阶梯面115处的空间大于第二阶梯面116处的空间较大。进水口21和出水口22均朝向第二阶梯面116设置,当冷却水从进水口21进入冷却腔101,并从第二阶梯面116流向第一阶梯面115时,可以使得水流变缓,水压下降,可以更好地带走热嘴冷却筒10的热量。当冷却水从出水口22对应的冷却腔101流出过程中,冷却水从第一阶梯面115流向第二阶梯面116,可以流向出水口22的流速变快,以快速流出冷却腔101。In some embodiments, the portion between any two adjacent water retaining portions 114 on the cylinder 11 has a first step surface 115 and a second step surface 116. The first step surface 115 is located on the side of the second step surface 116 close to the end cover 12 and is arranged to penetrate the end surface of the cylinder 11. The second step surface 116 is arranged to protrude compared to the first step surface 115. Specifically, when the hot nozzle cooling cylinder 10 is installed in the mounting hole 23, the distance between the first step surface 115 and the hole wall of the mounting hole 23 is greater than the distance between the second step surface 116 and the hole wall of the mounting hole 23, so that the space at the first step surface 115 is larger than the space at the second step surface 116. The water inlet 21 and the water outlet 22 are both arranged toward the second step surface 116. When the cooling water enters the cooling cavity 101 from the water inlet 21 and flows from the second step surface 116 to the first step surface 115, the water flow can be slowed down, the water pressure can be reduced, and the heat of the hot nozzle cooling cylinder 10 can be better taken away. When the cooling water flows out of the cooling cavity 101 corresponding to the water outlet 22 , the cooling water flows from the first step surface 115 to the second step surface 116 , and the flow rate toward the water outlet 22 can be increased to quickly flow out of the cooling cavity 101 .
在一些实施例中,端盖12具有装入装配口内的连接部124,连接部124表面设有第一环槽125,第一环槽125环绕连接部124设置,热嘴冷却筒10还包括第一密封圈,第一密封圈安装于第一环槽125,用以密封连接部124和筒体11之间的间隙。如此设置,在便于拆卸端盖12的同时,可以使得端盖12与连接部124之间的密封效果好,能有效防止冷却腔101内的水流入热嘴冷却筒10内。In some embodiments, the end cover 12 has a connection portion 124 inserted into the assembly port, and a first annular groove 125 is provided on the surface of the connection portion 124, and the first annular groove 125 is arranged around the connection portion 124. The hot nozzle cooling cylinder 10 also includes a first sealing ring, which is installed in the first annular groove 125 to seal the gap between the connection portion 124 and the cylinder body 11. Such an arrangement can facilitate the disassembly of the end cover 12 while achieving a good sealing effect between the end cover 12 and the connection portion 124, and can effectively prevent the water in the cooling cavity 101 from flowing into the hot nozzle cooling cylinder 10.
在一些实施例中,装配孔113内设有内螺纹,连接部124设有与内螺纹配合的外螺纹,以螺接于筒体11。如此设置,在使得端盖12安装稳定的同时,还能便于拆装端盖12。In some embodiments, the assembly hole 113 is provided with an internal thread, and the connecting portion 124 is provided with an external thread matching the internal thread to be screwed to the cylinder 11. Such a configuration can facilitate the assembly and disassembly of the end cover 12 while making the installation of the end cover 12 stable.
在一些实施例中,筒体11包括筒本体111和固定法兰112,筒本体111的一端与端盖12可拆卸连接,另一端与固定法兰112可拆卸连接。即固定法兰112、筒体11和端盖12之间相互可拆卸,这样当其中一者磨损或损坏后,只需要更换对应部分即可,而不需要整个热嘴冷却筒10,这样可以降低注塑模具的维护成本。而且可以将固定法兰112、筒体11和端盖12分别成型,再装配固定,相较于一体成型的热嘴冷却筒10,这样使得固定法兰112、筒体11和端盖12的结构相对简单,便于成型,可以降低热嘴冷却筒10的制造难度,从而可以降低热嘴冷却筒10的生产成本,提高实用性。In some embodiments, the barrel 11 includes a barrel body 111 and a fixed flange 112, one end of the barrel body 111 is detachably connected to the end cover 12, and the other end is detachably connected to the fixed flange 112. That is, the fixed flange 112, the barrel 11 and the end cover 12 are mutually detachable, so that when one of them is worn or damaged, only the corresponding part needs to be replaced, and the entire hot nozzle cooling barrel 10 is not required, which can reduce the maintenance cost of the injection mold. In addition, the fixed flange 112, the barrel 11 and the end cover 12 can be formed separately and then assembled and fixed. Compared with the integrally formed hot nozzle cooling barrel 10, the structure of the fixed flange 112, the barrel 11 and the end cover 12 is relatively simple and easy to form, which can reduce the manufacturing difficulty of the hot nozzle cooling barrel 10, thereby reducing the production cost of the hot nozzle cooling barrel 10 and improving practicality.
在一些实施例中,固定法兰112上朝向模具本体20的一侧设有第二环槽,第一环槽125环绕筒本体111设置,热嘴冷却筒10还包括第二密封圈,第二密封圈安装于第二环槽,在将热嘴冷却筒10安装于模具本体20时,第二密封圈用以密封固定法兰112和模具本体20之间的间隙。In some embodiments, a second annular groove is provided on the side of the fixed flange 112 facing the mold body 20, and the first annular groove 125 is arranged around the cylinder body 111. The hot nozzle cooling cylinder 10 also includes a second sealing ring, which is installed in the second annular groove. When the hot nozzle cooling cylinder 10 is installed on the mold body 20, the second sealing ring is used to seal the gap between the fixed flange 112 and the mold body 20.
本申请还提出一种注塑模具,该注塑模具包括模具本体20、热嘴和热嘴冷却筒10,该热嘴冷却筒10的具体结构参照上述实施例,由于本注塑模具采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有技术效果,在此不再一一赘述。其中,模具本体20设有冷却水路和连通冷却水路的安装孔23,安装孔23与模具本体20的型腔连通,热嘴冷却筒10安装于安装孔23内,且热嘴冷却筒10与安装孔23的孔壁之间形成冷却腔101,热嘴安装于热嘴冷却筒10的装配孔113内。The present application also proposes an injection mold, which includes a mold body 20, a hot nozzle and a hot nozzle cooling cylinder 10. The specific structure of the hot nozzle cooling cylinder 10 refers to the above embodiment. Since the present injection mold adopts all the technical solutions of all the above embodiments, it at least has all the technical effects brought by the technical solutions of the above embodiments, which will not be repeated here. Among them, the mold body 20 is provided with a cooling water channel and a mounting hole 23 connected to the cooling water channel. The mounting hole 23 is connected to the cavity of the mold body 20. The hot nozzle cooling cylinder 10 is installed in the mounting hole 23, and a cooling cavity 101 is formed between the hot nozzle cooling cylinder 10 and the hole wall of the mounting hole 23. The hot nozzle is installed in the assembly hole 113 of the hot nozzle cooling cylinder 10.
具体地,模具本体20包括动模部分和定模部分,动模部分和定模部分共同围合形成型腔,定模部分设有安装孔23和冷却水路,即热嘴和热嘴冷却筒10安装于定模部分。Specifically, the mold body 20 includes a movable mold part and a fixed mold part, which together enclose a cavity. The fixed mold part is provided with a mounting hole 23 and a cooling water channel, that is, the hot nozzle and the hot nozzle cooling cylinder 10 are installed in the fixed mold part.
以上所述仅为本申请的优选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。The above description is only a preferred embodiment of the present application, and does not limit the patent scope of the present application. All equivalent structural changes made by using the contents of the present application specification and drawings under the inventive concept of the present application, or directly/indirectly applied in other related technical fields are included in the patent protection scope of the present application.
Claims (10)
- 一种热嘴冷却筒,用在注塑模具中,所述注塑模具设有冷却水路和连通所述冷却水路的安装孔,所述安装孔与所述注塑模具的型腔连通,其中,所述热嘴冷却筒包括筒体和端盖,所述筒体设有装配孔,所述装配孔呈两端贯通设置,所述装配孔设置为供热嘴安装,所述筒体安装于所述安装孔内,并与所述安装孔的孔壁之间形成冷却腔;所述端盖设有安装过孔,所述端盖可拆卸地安装于所述筒体的一端,所述安装过孔与所述装配孔连通。A hot nozzle cooling cylinder is used in an injection mold, wherein the injection mold is provided with a cooling water channel and a mounting hole connected to the cooling water channel, and the mounting hole is connected to the cavity of the injection mold, wherein the hot nozzle cooling cylinder comprises a cylinder body and an end cover, the cylinder body is provided with an assembly hole, the assembly hole is through-set at both ends, the assembly hole is provided for the installation of the hot nozzle, the cylinder body is installed in the mounting hole, and a cooling cavity is formed between the cylinder body and the hole wall of the mounting hole; the end cover is provided with an installation through hole, the end cover is detachably mounted on one end of the cylinder body, and the installation through hole is connected to the assembly hole.
- 如权利要求1所述的热嘴冷却筒,其中,所述筒体外周设有多个挡水部,多个所述挡水部均沿所述筒体的周向延伸,并在所述筒体的周向间隔分布,将所述筒体安装于所述安装孔内时,所述挡水部设置为抵接所述安装孔的孔壁,以使所述筒体上任意相邻两个挡水部之间的部分均与所述安装孔的孔壁之间形成所述冷却腔。The hot nozzle cooling cylinder as described in claim 1, wherein a plurality of water retaining portions are provided on the outer periphery of the cylinder, the plurality of water retaining portions all extend along the circumference of the cylinder and are spaced apart on the circumference of the cylinder, and when the cylinder is installed in the mounting hole, the water retaining portion is arranged to abut against the hole wall of the mounting hole, so that the portion between any two adjacent water retaining portions on the cylinder forms the cooling cavity with the hole wall of the mounting hole.
- 如权利要求2所述的热嘴冷却筒,其中,所述端盖的径向尺寸小于所述筒体的径向尺寸,将所述筒体安装于所述安装孔内时,所述端盖设置为与所述安装孔的孔壁之间形成导流腔,任意相邻两个所述冷却腔之间均通过所述挡水部隔开,多个所述冷却腔均与所述导流腔连通。The hot nozzle cooling cylinder as described in claim 2, wherein the radial dimension of the end cover is smaller than the radial dimension of the cylinder body, and when the cylinder body is installed in the mounting hole, the end cover is configured to form a guide cavity with the hole wall of the mounting hole, and any two adjacent cooling cavities are separated by the water retaining portion, and a plurality of the cooling cavities are connected to the guide cavity.
- 如权利要求3所述的热嘴冷却筒,其中,所述端盖的端面形成有抵接部和弧形部,所述抵接部环绕所述安装过孔设置,所述弧形部连接于所述抵接部的周缘,并绕环所述抵接部设置。The hot nozzle cooling cylinder as described in claim 3, wherein the end surface of the end cover is formed with an abutment portion and an arc portion, the abutment portion is arranged around the mounting through hole, and the arc portion is connected to the periphery of the abutment portion and is arranged around the abutment portion.
- 如权利要求1所述的热嘴冷却筒,其中,所述筒体上任意相邻两个挡水部之间的部分均具有第一阶梯面和第二阶梯面,所述第一阶梯面位于所述第二阶梯面靠近所述端盖的一侧,并贯穿所述筒体的端面设置,所述第二阶梯面相较于所述第一阶梯面凸出设置。The hot nozzle cooling cylinder as described in claim 1, wherein the portion between any two adjacent water retaining portions on the cylinder body has a first step surface and a second step surface, the first step surface is located on the side of the second step surface close to the end cover and is arranged through the end surface of the cylinder body, and the second step surface is arranged to protrude compared to the first step surface.
- 如权利要求1所述的热嘴冷却筒,其中,所述端盖具有装入所述装配口内的连接部,所述连接部表面设有第一环槽,所述第一环槽环绕所述连接部设置,所述热嘴冷却筒还包括第一密封圈,所述第一密封圈安装于所述第一环槽,用以密封所述连接部和所述筒体之间的间隙。The hot nozzle cooling cylinder as described in claim 1, wherein the end cover has a connecting portion inserted into the assembly port, a first annular groove is provided on the surface of the connecting portion, the first annular groove is arranged around the connecting portion, and the hot nozzle cooling cylinder also includes a first sealing ring, which is installed in the first annular groove to seal the gap between the connecting portion and the cylinder body.
- 如权利要求6所述的热嘴冷却筒,其中,所述装配孔内设有内螺纹,所述连接部设有与所述内螺纹配合的外螺纹,以螺接于所述筒体。The hot nozzle cooling cylinder according to claim 6, wherein the assembly hole is provided with an internal thread, and the connecting portion is provided with an external thread matching the internal thread so as to be screwed to the cylinder body.
- 如权利要求1所述的热嘴冷却筒,其中,所述筒体包括筒本体和固定法兰,所述筒本体的一端与所述端盖可拆卸连接,另一端与所述固定法兰可拆卸连接。The hot nozzle cooling cylinder according to claim 1, wherein the cylinder body comprises a cylinder body and a fixing flange, one end of the cylinder body is detachably connected to the end cover, and the other end is detachably connected to the fixing flange.
- 一种注塑模具,其中,包括模具本体、热嘴以及热嘴冷却筒,所述模具本体设有冷却水路和连通所述冷却水路的安装孔,所述安装孔与所述模具本体的型腔连通,所述热嘴冷却筒包括筒体和端盖,所述筒体设有装配孔,所述装配孔呈两端贯通设置,所述端盖设有安装过孔,所述端盖可拆卸地安装于所述筒体的一端,所述安装过孔与所述装配孔连通;所述热嘴冷却筒安装于所述安装孔内,且所述热嘴冷却筒的筒体与所述安装孔的孔壁之间形成冷却腔,所述热嘴安装于所述热嘴冷却筒的装配孔内。An injection mold, comprising a mold body, a hot nozzle and a hot nozzle cooling cylinder, the mold body being provided with a cooling water channel and a mounting hole connected to the cooling water channel, the mounting hole being connected to the cavity of the mold body, the hot nozzle cooling cylinder comprising a cylinder body and an end cover, the cylinder body being provided with an assembly hole, the assembly hole being through-set at both ends, the end cover being provided with an installation through hole, the end cover being detachably mounted on one end of the cylinder body, the installation through hole being connected to the assembly hole; the hot nozzle cooling cylinder being mounted in the mounting hole, and a cooling cavity being formed between the cylinder body of the hot nozzle cooling cylinder and the hole wall of the mounting hole, the hot nozzle being mounted in the assembly hole of the hot nozzle cooling cylinder.
- 如权利要求9所述的注塑模具,其中,所述冷却水路包括成型于所述安装孔孔壁的进水口和出水口,所述进水口和所述出水口分设于所述安装孔的相对两侧,并均朝向所述热嘴冷却筒的筒体的侧面设置。The injection mold as described in claim 9, wherein the cooling water circuit includes a water inlet and a water outlet formed on the wall of the mounting hole, and the water inlet and the water outlet are respectively arranged on opposite sides of the mounting hole and are both arranged toward the side of the barrel of the hot nozzle cooling barrel.
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CN110539451A (en) * | 2019-08-30 | 2019-12-06 | 惠州市鑫裕达科技有限公司 | Wire buckle injection mold |
CN212764630U (en) * | 2020-07-03 | 2021-03-23 | 青岛彻丽热流道系统有限公司 | Split type cooling water jacket |
CN212948952U (en) * | 2020-07-24 | 2021-04-13 | 昆山市康菲热流道系统有限公司 | Hot nozzle sleeve structure convenient to disassemble |
CN111907023A (en) * | 2020-07-31 | 2020-11-10 | 江苏毅昌科技有限公司 | Cooling water channel structure and hot runner injection mold |
CN115570760A (en) * | 2022-11-03 | 2023-01-06 | 艾默斯智能科技(深圳)有限公司 | Hot nozzle cooling cylinder and injection mold |
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