WO2024060584A1 - 一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法 - Google Patents

一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法 Download PDF

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Publication number
WO2024060584A1
WO2024060584A1 PCT/CN2023/086600 CN2023086600W WO2024060584A1 WO 2024060584 A1 WO2024060584 A1 WO 2024060584A1 CN 2023086600 W CN2023086600 W CN 2023086600W WO 2024060584 A1 WO2024060584 A1 WO 2024060584A1
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WIPO (PCT)
Prior art keywords
base
seat
tank
plate
support
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PCT/CN2023/086600
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English (en)
French (fr)
Inventor
陈劲松
霍振昊
闫琦昊
葛畅畅
刘伟业
王黄宇
董子宇
Original Assignee
江苏海洋大学
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Application filed by 江苏海洋大学 filed Critical 江苏海洋大学
Priority to US18/257,577 priority Critical patent/US11878479B1/en
Publication of WO2024060584A1 publication Critical patent/WO2024060584A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56Winding and joining, e.g. winding spirally
    • B29C53/58Winding and joining, e.g. winding spirally helically
    • B29C53/60Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
    • B29C53/62Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/80Component parts, details or accessories; Auxiliary operations
    • B29C53/8008Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/06Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
    • F16F15/067Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/56Stoppers or lids for bottles, jars, or the like, e.g. closures

Definitions

  • the invention belongs to the technical field of producing glass fiber reinforced plastic storage tanks, and in particular relates to a film winding mechanism and a winding method used in the production of glass fiber reinforced plastic storage tanks.
  • FRP storage tanks are a type of FRP products. They are mainly a new type of composite material made of glass fiber as a reinforcing agent and resin as a binder, wound by a microcomputer-controlled machine. FRP storage tanks are corrosion-resistant, high-strength, light-weight, and long-life. Due to their flexible design and strong craftsmanship, they can be flexibly designed and used in different industries such as: chemical industry, environmental protection, food, pharmaceuticals, etc. In the industry, it is gradually replacing carbon steel and stainless steel in most market areas.
  • the purpose of the present invention is to solve the above problems and provide a film winding mechanism and a winding method used in the production of fiberglass storage tanks.
  • a film winding mechanism used in the production of fiberglass storage tanks including a base.
  • Two support seats are slidably provided on the base, and the base is provided with two support seats.
  • a matching displacement mechanism the support base is hollow in design, and a sliding plate is slidingly connected to the support base.
  • a plurality of shock-absorbing springs are fixedly connected between the sliding plate and the support base, and a fixed seat is fixedly connected to the sliding plate.
  • the upper end of the fixed base is provided through the support base.
  • Both the fixed bases are rotatably connected with rotating shafts, and one of the fixed bases is provided with a driving mechanism that matches the rotating shaft. Both the rotating shafts are fixedly connected with locks.
  • the locking seat is provided with a locking mechanism
  • the base is provided with a cavity
  • two threaded guide seats are rotatably connected in the cavity
  • the two threaded guide seats are both threadedly connected with threaded supports.
  • rod, and the two threaded support rods are fixedly connected to a dust suction seat
  • a dust suction chamber is provided on the dust suction seat
  • a vacuum cleaner is provided on the base
  • the vacuum cleaner is connected to the dust suction chamber through a suction pipe.
  • a control mechanism that cooperates with the threaded guide seat is provided, and an electric control mechanism that cooperates with the control mechanism is provided between the support base and the fixed base.
  • the displacement mechanism consists of two cylinders, and the two cylinders are fixedly arranged on both sides of the base, and the output ends of the two cylinders are connected to the corresponding support seats. Fixed connection.
  • the driving mechanism is composed of a driving motor and a bevel gear assembly.
  • the driving motor is fixedly installed on one of the fixed bases, and a driving position is provided on the fixed base. cavity, and one end of the rotating shaft on the fixed base extends into the drive cavity and is drivingly connected to the output end of the drive motor through the bevel gear assembly.
  • the locking mechanism is composed of a first electromagnetic plate, two first permanent magnet plates and two backing seats.
  • the locking seat is provided with a control cavity, and the first electromagnetic plate is fixedly arranged in the control cavity, the two first permanent magnet plates are both slidingly arranged in the control cavity, and a plurality of return springs are fixedly connected between the first permanent magnet plate and the control cavity,
  • the upper end of the support seat passes through the locking seat and is fixedly provided with a plurality of suction cups.
  • a vent pipe is fixedly provided on the support seat, and the vent pipe is connected with each suction cup.
  • a normally open solenoid valve is provided on the vent pipe.
  • the regulating mechanism is composed of an regulating chamber, a second electromagnetic plate, a second permanent magnet plate, a toothed rod and a transmission gear.
  • the regulating chamber is opened in the cavity.
  • the second electromagnetic plate is fixedly installed in the adjustment cavity, and the second electromagnetic plate is fixedly connected to the second permanent magnet plate through a plurality of telescopic springs, and the second permanent magnet plate is slidingly connected to the adjustment cavity, so
  • the gear rod is fixedly disposed on the second permanent magnet plate, and one end of the gear rod extends to the adjustment cavity.
  • the transmission gear is fixedly sleeved on the corresponding threaded guide, and the transmission gear meshes with the gear rod.
  • the power control mechanism is composed of a sliding rheostat and a guide block.
  • the sliding rheostat is fixedly installed in the support base, and the guide block is fixedly installed on the fixed base.
  • one end of the guide block away from the fixed seat is fixedly connected to the sliding end of the sliding varistor, and the sliding varistor is electrically connected to the corresponding second electromagnetic plate.
  • damping layers are fixedly provided on both sides of the sliding plate, and the damping layer is in contact with the inner wall of the support seat.
  • the suction pipe is connected to the dust suction chamber through a corrugated telescopic tube.
  • a winding method for a film winding mechanism used in the production of fiberglass storage tanks includes the following steps:
  • the beneficial effect of the present invention is that: through the cooperation of the shock-absorbing spring and the fixed seat, the vibration generated during the winding process can be effectively buffered, and through the locking mechanism, the tank can be Quick locking avoids the cumbersome manual locking. At the same time, the locking position is hidden inside the tank and will not affect the winding of the tank.
  • the plastic film can be effectively treated with the winding of the tank. Clean to avoid impurity particles attached to the plastic film that will affect the winding effect.
  • the power control mechanism is set up to match the amplitude of the vibration of the fixed base and the downward movement of the fixed base due to the weight of the wrapped plastic film on the tank.
  • the amount of current allows the vacuum seat to automatically control the distance between the vacuum seat and the tank, so that the vacuum seat can maintain an appropriate distance to clean the plastic film wrapped around the tank to prevent the vacuum seat from being too far away or touching the plastic film.
  • the vibration generated during the winding process can be effectively buffered.
  • this device facilitates the user to quickly lock the tank to avoid the tediousness and labor loss of manual locking.
  • this device can effectively lock the tank.
  • particles adhered to the plastic film can be cleaned in time, and the vacuum seat can automatically control the distance between the tank and the vacuum seat so that the vacuum seat can better perform vacuuming operations.
  • Figure 1 is a front perspective structural schematic diagram of a film winding mechanism and its winding method used in the production of fiberglass storage tanks provided by the present invention
  • Figure 2 is a structural schematic diagram of the mutual cooperation of the support seat and the fixed seat of a film winding mechanism used in the production of fiberglass reinforced plastic storage tanks and its winding method provided by the present invention
  • Figure 3 is a structural schematic diagram of the cooperation between the driving mechanism and the fixed seat of a film winding mechanism and its winding method used in the production of fiberglass storage tanks provided by the present invention
  • Figure 4 is a schematic front perspective structural view of the locking seat of a film winding mechanism and its winding method used in the production of fiberglass storage tanks provided by the present invention
  • Figure 5 is a schematic diagram of the internal structure of the adjustment chamber of a film winding mechanism used in the production of fiberglass reinforced plastic storage tanks and its winding method provided by the present invention.
  • a film winding mechanism used in the production of fiberglass storage tanks includes a base 29.
  • Two support seats 1 are slidingly provided on the base 29, and a support base 1 is provided on the base 29 to match the two support seats 1.
  • the displacement mechanism 2 is composed of two cylinders 201, and the two cylinders 201 are fixedly installed on both sides of the base 29.
  • the output ends of the two cylinders 201 are respectively fixedly connected to the corresponding support base 1. Through the provided cylinders 201, the movement of the support base 1 can be controlled to facilitate placement or removal of the tank 28;
  • the support base 1 is hollow in design, and a sliding plate 3 is slidably connected to the supporting base 1.
  • a plurality of shock absorbing springs 4 are fixedly connected between the sliding plate 3 and the supporting base 1.
  • a fixed base 5 is fixedly connected to the sliding plate 3, and the fixed base 5
  • the upper end of the support seat 1 is provided through the support seat 1.
  • Damping layers 26 are fixedly provided on both sides of the slide plate 3, and the damping layer 26 is in contact with the inner wall of the support seat 1.
  • the damping layer 26 can be provided by utilizing the damping characteristics of the damping layer 26 to offset
  • the shock-absorbing spring 4 releases the energy generated by the shock;
  • the two fixed bases 5 are both rotatably connected to the rotating shaft 6, and one of the fixed bases 5 is provided with a driving mechanism 7 that matches the rotating shaft 6.
  • the driving mechanism 7 is composed of a driving motor 71 and a bevel gear assembly 72.
  • the driving motor 71 is fixed It is arranged on one of the fixed bases 5.
  • a driving cavity 19 is provided on the fixed base 5, and one end of the rotating shaft 6 on the fixed base 5 extends into the driving cavity 19 and is connected to the output end of the driving motor 71 through a bevel gear assembly 72. , through the transmission cooperation of the provided bevel gear assembly 72, it is convenient for the drive motor 71 to drive the rotating shaft 6 to rotate;
  • the two rotating shafts 6 are fixedly connected with locking seats 8, and the locking seats 8 are provided with a locking mechanism 9.
  • the locking mechanism 9 consists of a first electromagnetic plate 91, two first permanent magnet plates 92 and two resistors.
  • the locking seat 8 is provided with a control cavity 20, and the first electromagnetic plate 91 is fixedly installed in the control cavity 20.
  • the two first permanent magnet plates 92 are both slidingly installed in the control cavity 20, and the first permanent magnet plate 92 is slidably installed in the control cavity 20.
  • a plurality of return springs 21 are fixedly connected between the magnetic plate 92 and the control cavity 20.
  • the upper end of the support seat 93 penetrates the locking seat 8 and is fixedly provided with a plurality of suction cups 22.
  • the setting of the first electromagnetic plate 91 can be adjusted according to the power on and off.
  • the magnetic change of the magnetic plate 92 cooperates with the first permanent magnet plate 92 to control the expansion and contraction of the stop 93.
  • the suction cup 22 is arranged to attract the inner wall of the tank 28 to ensure the stability of the lock;
  • a vent pipe 23 is fixedly provided on the support seat 93, and the vent pipe 23 is connected with each suction cup 22.
  • a normally open solenoid valve 24 is provided on the vent pipe 23. The arrangement of the solenoid valve 24 is convenient for opening and closing the vent pipe 23, thereby controlling each of the suction cups 22.
  • the connection state between the suction cup 22 and the outside world facilitates the later unlocking of the suction state of the suction cup 22;
  • a cavity 10 is provided on the base 29, and two threaded guides 11 are rotatably connected in the cavity 10. Threaded support rods 12 are threadedly connected to the two threaded guides 11, and the two threaded support rods 12 are fixedly connected together.
  • the base 29 is provided with a regulating mechanism 17 matched with the threaded guide seat 11, and the regulating mechanism 17 is composed of a regulating chamber 171, a second electromagnetic plate 172, a second permanent magnetic plate 173, a gear rod 174 and a transmission gear 175.
  • the regulating chamber 171 is opened on one side of the cavity 10, the second electromagnetic plate 172 is fixedly arranged in the regulating chamber 171, and the second electromagnetic plate 172 is fixedly connected to the second permanent magnetic plate 173 through a plurality of telescopic springs 25, the second permanent magnetic plate 173 is slidably connected to the regulating chamber 171, the gear rod 174 is fixedly arranged on the second permanent magnetic plate 173, and one end of the gear rod 174 extends to the regulating chamber 171, and the transmission gear 175 is fixedly sleeved on the corresponding threaded guide seat 11. On the guide seat 11, the transmission gear 175 is meshed with the gear rod 174.
  • the magnetic intensity can be changed according to the current passing through the second electromagnetic plate 172, and the transmission of the gear rod 174 and the transmission gear 175 can be coordinated to control the rotation of the threaded guide seat 11, thereby controlling the threaded support rod 12 to be telescopic;
  • a power control mechanism 18 that cooperates with the control mechanism 17 is provided between the support base 1 and the fixed base 5.
  • the power control mechanism 18 is composed of a sliding rheostat 181 and a guide block 182.
  • the sliding rheostat 181 is fixedly installed in the support base 1, and the guide block 182 182 is fixedly arranged on the fixed base 5, and the end of the guide block 182 away from the fixed base 5 is fixedly connected to the sliding end of the sliding rheostat 181.
  • the sliding rheostat 181 is electrically connected to the corresponding second electromagnetic plate 172. Through the provided guide block 182 , the slide block on the sliding rheostat 181 can be moved in conjunction with the movement of the fixed base 5, thereby automatically changing the resistance value of the sliding rheostat 181 connected to the circuit.
  • the driving motor 71 is started. With the transmission cooperation of the bevel gear assembly 72, the driving motor 71 will control the rotation of the rotating shaft 6. 6 will drive the tank body 28 to rotate, and the plastic film will be wound during the rotation of the tank body 28.
  • the vacuum cleaner 15 will be started, and the vacuum cleaner 15 will pass the vacuum cleaner 15 and the corrugated telescopic tube 27, and cooperate with the vacuum cleaner seat 13 to collect dust.
  • the cavity 14 vacuums and cleans the surface of the plastic film passing through;
  • the second electromagnetic plate 172 will repel the second permanent magnet plate 173, so that The gear rod 174 is displaced, and with the transmission cooperation of the transmission gear 175, the threaded guide 11 can be rotated, and then the vacuum seat 13 will automatically move downwards driven by the threaded support rod 12 to ensure that it is in contact with the tank 28 Spacing, in the same way, when the slider on the sliding rheostat 181 moves up, the vacuum seat 13 will automatically move up.

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
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  • Aviation & Aerospace Engineering (AREA)
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Abstract

本发明属于玻璃钢储罐生产技术领域,尤其是涉及一种生产玻璃钢储罐使用的薄膜缠绕机构,包括底座,所述底座上滑动设置有两个支撑座,且底座上设置有与两个支撑座相配合的位移机构,所述支撑座为中空设计,且支撑座中滑动连接有滑板,所述滑板和支撑座之间固定连接有多个减震弹簧,所述滑板上固定连接有固定座。本发明可以有效缓冲缠绕过程中产生的震动,同时本装置便于使用者快速锁定罐体,以避免人工锁定的繁琐和劳力损耗,另外本装置,在对罐体进行缠绕的过程中,可以及时清理塑胶薄膜粘附的颗粒,且吸尘座可以自动控制与罐体间的间距,以便于吸尘座可以更好的进行吸尘作业。

Description

一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法 技术领域
本发明属于玻璃钢储罐生产技术领域,尤其是涉及一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法。
背景技术
玻璃钢储罐是玻璃钢制品中的一种,其主要是以玻璃纤维为增强剂,树脂为粘合剂通过微电脑控制机器缠绕制造而成的新型复合材料。玻璃钢储罐具有抗腐蚀,高强度,质量轻,寿命长,由于其还具有可设计性灵活,工艺性强的特点,可以灵活的设计出运用在不同行业比如:化工、环保、食品、制药等行业中,正在逐步代替碳钢、不锈钢大部分市场领域。
技术问题
目前玻璃钢储罐在凝固成型时,常常需要将凝固后的罐体缠绕塑胶薄膜,以对罐体塑形,保证罐体使用的平滑,目前在对罐体进行缠绕塑料时,往往需要人工使用卡箍将罐体固定于驱动轴上,以便于控制罐体转动对塑胶薄膜进行缠绕,整个过程较为繁琐,且耗费人力,同时,在缠绕的过程中,不能对塑胶薄膜表面进行有效清洁,若塑胶薄膜表面存在颗粒杂质时,层叠的塑料薄膜间会形成间隙,贴合效果差。
为此,我们提出一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法来解决上述问题。
解决方案
本发明的目的是针对上述问题,提供一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法。
为达到上述目的,本发明采用了下列技术方案:一种生产玻璃钢储罐使用的薄膜缠绕机构,包括底座,所述底座上滑动设置有两个支撑座,且底座上设置有与两个支撑座相配合的位移机构,所述支撑座为中空设计,且支撑座中滑动连接有滑板,所述滑板和支撑座之间固定连接有多个减震弹簧,所述滑板上固定连接有固定座,且固定座的上端贯穿支撑座设置,两个所述固定座上均转动连接有转轴,且其中一个固定座上设置有与转轴相配合的驱动机构,两个所述转轴上均固定连接有锁紧座,且锁紧座上设置有锁紧机构,所述底座上开设有空腔,且空腔中转动连接有两个螺纹导座,两个所述螺纹导座中均螺纹连接有螺纹支撑杆,且两个螺纹支撑杆共同固定连接有吸尘座,所述吸尘座上设置有吸尘腔,所述底座上设置有吸尘器,且吸尘器通过吸管与吸尘腔连通,所述底座上设置有与螺纹导座相配合的调控机构,所述支撑座和固定座之间设置有与调控机构相配合的控电机构。
在上述的一种生产玻璃钢储罐使用的薄膜缠绕机构中,所述位移机构由两个气缸组成,且两个气缸固定设置于底座的两侧,两个气缸的输出端分别与对应的支撑座固定连接。
在上述的一种生产玻璃钢储罐使用的薄膜缠绕机构中,所述驱动机构由驱动电机和锥齿轮组件组成,所述驱动电机固定设置于其中一个固定座上,所述固定座上开设有驱动腔,且固定座上的转轴的一端延伸至驱动腔中并通过锥齿轮组件与驱动电机的输出端传动连接。
在上述的一种生产玻璃钢储罐使用的薄膜缠绕机构中,所述锁紧机构由第一电磁板、两个第一永磁板和两个抵座组成,所述锁紧座上开设有控制腔,且第一电磁板固定设置于控制腔中,两个所述第一永磁板均滑动设置于控制腔中,且第一永磁板与控制腔之间固定连接有多个复位弹簧,所述抵座的上端贯穿锁紧座并固定设置有多个吸盘。
在上述的一种生产玻璃钢储罐使用的薄膜缠绕机构中,所述抵座上固定设置有通气管,且通气管与各个吸盘连通,所述通气管上设置有常开电磁阀。
在上述的一种生产玻璃钢储罐使用的薄膜缠绕机构中,所述调控机构由调节腔、第二电磁板、第二永磁板、齿杆和传动齿轮组成,所述调节腔开设于空腔的一侧,所述第二电磁板固定设置于调节腔中,且第二电磁板通过多个伸缩弹簧与第二永磁板固定连接,所述第二永磁板与调节腔滑动连接,所述齿杆固定设置于第二永磁板上,且齿杆的一端延伸至调节腔中设置,所述传动齿轮固定套接于对应的螺纹导座上,且传动齿轮与齿杆相啮合。
在上述的一种生产玻璃钢储罐使用的薄膜缠绕机构中,所述控电机构由滑动变阻器和导块组成,所述滑动变阻器固定设置于支撑座中,所述导块固定设置于固定座上,且导块远离固定座的一端与滑动变阻器的滑动端固定连接,所述滑动变阻器与对应的第二电磁板电性连接。
在上述的一种生产玻璃钢储罐使用的薄膜缠绕机构中,所述滑板的两侧均固定设置有阻尼层,且阻尼层与支撑座的内壁接触连接。
在上述的一种生产玻璃钢储罐使用的薄膜缠绕机构中,所述吸管通过波纹伸缩管与吸尘腔连通。
一种生产玻璃钢储罐使用的薄膜缠绕机构的缠绕方法,该方法包括以下步骤:
S1、进行缠绕作业时,首先通过两个气缸控制两个支撑座相互滑动靠近,使得两个支撑座上的转轴和锁紧座均插入罐体中,接着,启动各个第一电磁板和常开电磁阀,常开电磁阀通电会自动闭合,闭合通气管,第一电磁阀通电生磁会排斥两侧的第一永磁板,使得两 个底座带动吸盘抵紧罐体的内壁,同时吸盘会与罐体吸合,保证锁定的稳固性;
 S2、待罐体锁定后,将需要缠绕的塑胶薄膜的一侧固定于罐体上,接着,启动驱动电机,在锥齿轮组件的传动配合下,驱动电机会控制转轴转动,转轴会带动罐体转动,罐体转动的过程中会对塑胶薄膜进行缠绕,缠绕的过程中启动吸尘器,吸尘器会通过吸尘器和 波纹伸缩管,配合吸尘座上吸尘腔对经过的塑胶薄膜表面进行吸尘清洁;
 S3、当固定座因震动或者因罐体缠绕塑胶薄膜导致自重增加,使得固定座发生移 动时,会使得滑动变阻器上的滑块同步移动,滑动变阻器下移时,接入第二电磁板中的电阻会变小,此时第二电磁板通入的电流会增大,进而使得第二电磁板的磁性增强,第二电磁板 会排斥第二永磁板,使得齿杆发生位移,在传动齿轮的传动配合下,可以使得螺纹导座发生转动,进而吸尘座会自动下移,以保证与罐体间的间距,同理,当天滑动变阻器上的滑块上移时,吸尘座会自动上移。
与现有的技术相比 ,本发明的有益效果在于:通过设置的减震弹簧和固定座的配 合,可以有效缓冲缠绕过程中产生的振动,且通过设置的锁紧机构,可以对罐体进行快速锁定,避免了人工锁定的繁琐,同时,锁定位置隐藏在罐体内部,不会影响罐体的缠绕,通过设置的吸尘器和吸尘座的配合,可以配合罐体的缠绕对塑胶薄膜进行有效清洁,避免塑胶薄膜上附着杂质颗粒影响缠绕效果,另外设置的控电机构,可以配合固定座因振动产生的幅度,以及罐体因缠绕塑胶薄膜自重导致固定座下移,自动控制调控机构通入的电流大小,进而可以使得吸尘座可以自动控制与罐体间的间距,使得吸尘座可以保持合适间距清理罐体缠绕的塑胶薄膜,以避免吸尘座过远或与塑胶薄膜碰触。
综上所述:通过本发明的设计,可以有效缓冲缠绕过程中产生的震动,同时本装置便于使用者快速锁定罐体,以避免人工锁定的繁琐和劳力损耗,另外本装置,在对罐体进行缠绕的过程中,可以及时清理塑胶薄膜粘附的颗粒,且吸尘座可以自动控制与罐体间的间 距,以便于吸尘座可以更好的进行吸尘作业。
附图说明
图1是本发明提供的一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法的正视透视结构示意图;
 图2是本发明提供的一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法的支撑座和固定座相互配合的结构示意图;
 图3是本发明提供的一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法的驱动机构和固定座相互配合的结构示意图;
图4是本发明提供的一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法的锁紧座的正视透视结构示意图;
 图5是本发明提供的一种生产玻璃钢储罐使用的薄膜缠绕机构及其缠绕方法的调节腔的内部结构示意图。
图中:1支撑座、2位移机构、201气缸、3滑板、4减震弹簧、5固定座、6转轴、7驱动机构、71驱动电机、72锥齿轮组件、8锁紧座、9锁紧机构、91第一电磁板、92第一永磁板、93抵座、10空腔、11螺纹导座、12螺纹支撑杆、13吸尘座、14吸尘腔、15吸尘器、16吸管、17调控机构、171调节腔、172第二电磁板、173第二永磁板、174齿杆、175传动齿轮、18控电机构、181滑 动变阻器、182导块、19驱动腔、20控制腔、21复位弹簧、22吸盘、23通气管、24电磁阀、25伸缩 弹簧、26阻尼层、27波纹伸缩管、28罐体、29底座。
实施方式
 以下实施例仅处于说明性目的,而不是想要限制本发明的范围。
如图1‑5所示,一种生产玻璃钢储罐使用的薄膜缠绕机构,包括底座29,底座29上滑动设置有两个支撑座1,且底座29上设置有与两个支撑座1相配合的位移机构2,位移机构2由两个气缸201组成,且两个气缸201固定设置于底座29的两侧,两个气缸201的输出端分 别与对应的支撑座1固定连接,通过设置的气缸201,可以控制支撑座1移动,以便于安放或拿取罐体28;
 支撑座1为中空设计,且支撑座1中滑动连接有滑板3,滑板3和支撑座1之间固定连接有多个减震弹簧4,滑板3上固定连接有固定座5,且固定座5的上端贯穿支撑座1设置,滑板3的两侧均固定设置有阻尼层26,且阻尼层26与支撑座1的内壁接触连接,阻尼层26的设置,可以利用阻尼层26的阻尼特性,抵消减震弹簧4释能产生的震荡;
两个固定座5上均转动连接有转轴6,且其中一个固定座5上设置有与转轴6相配合的驱动机构7,驱动机构7由驱动电机71和锥齿轮组件72组成,驱动电机71固定设置于其中一个固定座5上,固定座5上开设有驱动腔19,且固定座5上的转轴6的一端延伸至驱动腔19 中并通过锥齿轮组件72与驱动电机71的输出端传动连接,通过设置的锥齿轮组件72的传动配合,便于驱动电机71驱动转轴6转动;
两个转轴6上均固定连接有锁紧座8,且锁紧座8上设置有锁紧机构9,锁紧机构9由第一电磁板91、两个第一永磁板92和两个抵座93组成,锁紧座8上开设有控制腔20,且第一 电磁板91固定设置于控制腔20中,两个第一永磁板92均滑动设置于控制腔20中,且第一永磁板92与控制腔20之间固定连接有多个复位弹簧21,抵座93的上端贯穿锁紧座8并固定设置有多个吸盘22,第一电磁板91的设置,可以根据通断电的磁性变化,配合第一永磁板92, 控制抵座93进行伸缩,吸盘22的设置,可以与罐体28的内壁吸合,保证锁定的稳固性;
抵座93上固定设置有通气管23,且通气管23与各个吸盘22连通,通气管23上设置有常开电磁阀24,电磁阀24的设置,便于启闭通气管23,进而可以控制各个吸盘22与外界的 连通状态,便于后期解锁吸盘22的吸合状态;
底座29上开设有空腔10,且空腔10中转动连接有两个螺纹导座11,两个螺纹导座11中均螺纹连接有螺纹支撑杆12,且两个螺纹支撑杆12共同固定连接有吸尘座13,吸尘座13上设置有吸尘腔14,底座29上设置有吸尘器15,且吸尘器15通过吸管16与吸尘腔14连通, 吸管16通过波纹伸缩管27与吸尘腔14连通,波纹伸缩管27的设置,可以利用自身的伸缩特性,避免吸尘座13的上下移动受到阻碍;
底座29上设置有与螺纹导座11相配合的调控机构17,调控机构17由调节腔171、第 二电磁板172、第二永磁板173、齿杆174和传动齿轮175组成,调节腔171开设于空腔10的一 侧,第二电磁板172固定设置于调节腔171中,且第二电磁板172通过多个伸缩弹簧25与第二 永磁板173固定连接,第二永磁板173与调节腔171滑动连接,齿杆174固定设置于第二永磁 板173上,且齿杆174的一端延伸至调节腔171中设置,传动齿轮175固定套接于对应的螺纹 导座11上,且传动齿轮175与齿杆174相啮合,通过设置的第二电磁板172和第二永磁板173 及伸缩弹簧25的配合,可以根据第二电磁板172通入电流的大小发生的磁性强度改变,配合齿杆174和传动齿轮175的传动,控制螺纹导座11转动,进而控制螺纹支撑杆12进行伸缩;  
  支撑座1和固定座5之间设置有与调控机构17相配合的控电机构18,控电机构18由 滑动变阻器181和导块182组成,滑动变阻器181固定设置于支撑座1中,导块182固定设置于固定座5上,且导块182远离固定座5的一端与滑动变阻器181的滑动端固定连接,滑动变阻 器181与对应的第二电磁板172电性连接,通过设置的导块182,可以使得滑动变阻器181上 的滑块配合固定座5的移动发生移动,进而自动改变滑动变阻器181接入电路中的阻值。  
  现对本发明的操作原理做如下描述:
进行缠绕作业时 ,首先通过两个气缸201控制两个支撑座1相互滑动靠近,使得两 个支撑座1上的转轴6和锁紧座8均插入罐体28中,接着,启动各个第一电磁板91和常开电磁 阀24,常开电磁阀24通电会自动闭合,闭合通气管23,第一电磁阀24通电生磁会排斥两侧的 第一永磁板92,使得两个底座29带动吸盘22抵紧罐体28的内壁,同时吸盘22会与罐体28吸合,保证锁定的稳固性;
 待罐体28锁定后,将需要缠绕的塑胶薄膜的一侧固定于罐体28上,接着,启动驱动电机71,在锥齿轮组件72的传动配合下,驱动电机71会控制转轴6转动,转轴6会带动罐体28转动,罐体28转动的过程中会对塑胶薄膜进行缠绕,缠绕的过程中启动吸尘器15,吸尘器15会通过吸尘器15和波纹伸缩管27,配合吸尘座13上吸尘腔14对经过的塑胶薄膜表面进行吸 尘清洁;
当固定座5因震动或者因罐体28缠绕塑胶薄膜导致自重增加,使得固定座5发生移动时,会使得滑动变阻器181上的滑块同步移动,滑动变阻器181下移时 ,接入第二电磁板 172中的电阻会变小,此时第二电磁板172通入的电流会增大,进而使得第二电磁板172的磁 性增强,第二电磁板172会排斥第二永磁板173,使得齿杆174发生位移,在传动齿轮175的传动配合下,可以使得螺纹导座11发生转动,进而吸尘座13会在螺纹支撑杆12的带动下自动下移,以保证与罐体28间的间距,同理,当天滑动变阻器181上的滑块上移时,吸尘座13会自动上移。
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种生产玻璃钢储罐使用的薄膜缠绕机构,包括底座(29) ,其特征在于,所述底座 (29)上滑动设置有两个支撑座(1),且底座(29)上设置有与两个支撑座(1)相配合的位移机 构(2) ,所述支撑座(1)为中空设计,且支撑座(1)中滑动连接有滑板(3),所述滑板(3)和支撑座(1)之间固定连接有多个减震弹簧(4),所述滑板(3)上固定连接有固定座(5),且固定 座(5)的上端贯穿支撑座(1)设置,两个所述固定座(5)上均转动连接有转轴(6),且其中一 个固定座(5)上设置有与转轴(6)相配合的驱动机构(7),两个所述转轴(6)上均固定连接有锁紧座(8),且锁紧座(8)上设置有锁紧机构(9),所述底座(29)上开设有空腔(10),且空腔 (10)中转动连接有两个螺纹导座(11),两个所述螺纹导座(11)中均螺纹连接有螺纹支撑杆 (12),且两个螺纹支撑杆(12)共同固定连接有吸尘座(13),所述吸尘座(13)上设置有吸尘 腔(14),所述底座(29)上设置有吸尘器(15),且吸尘器(15)通过吸管(16)与吸尘腔(14)连通,所述底座(29)上设置有与螺纹导座(11)相配合的调控机构(17),所述支撑座(1)和固定 座(5)之间设置有与调控机构(17)相配合的控电机构(18)。
  2. .根据权利要求1所述的一种生产玻璃钢储罐使用的薄膜缠绕机构,其特征在于,所述位移机构(2)由两个气缸(201)组成,且两个气缸(201)固定设置于底座(29)的两侧,两个气 缸(201)的输出端分别与对应的支撑座(1)固定连接。
  3. .根据权利要求1所述的一种生产玻璃钢储罐使用的薄膜缠绕机构,其特征在于,所述驱动机构(7)由驱动电机(71)和锥齿轮组件(72)组成,所述驱动电机(71)固定设置于其中一个固定座(5)上,所述固定座(5)上开设有驱动腔(19),且固定座(5)上的转轴(6)的一端 延伸至驱动腔(19)中并通过锥齿轮组件(72)与驱动电机(71)的输出端传动连接。
  4. .根据权利要求1所述的一种生产玻璃钢储罐使用的薄膜缠绕机构,其特征在于,所述锁紧机构(9)由第一电磁板(91) 、两个第一永磁板(92) 和两个抵座(93)组成,所述锁紧座 (8)上开设有控制腔(20) ,且第一电磁板(91)固定设置于控制腔(20)中,两个所述第一永磁板(92)均滑动设置于控制腔(20)中,且第一永磁板(92)与控制腔(20)之间固定连接有多个 复位弹簧(21) ,所述抵座(93)的上端贯穿锁紧座(8)并固定设置有多个吸盘(22)。
  5. .根据权利要求4所述的一种生产玻璃钢储罐使用的薄膜缠绕机构,其特征在于,所述抵座(93)上固定设置有通气管(23) ,且通气管(23)与各个吸盘(22)连通,所述通气管(23)上设置有常开电磁阀(24)。
  6. .根据权利要求1所述的一种生产玻璃钢储罐使用的薄膜缠绕机构,其特征在于,所述调控机构(17)由调节腔(171)、第二电磁板(172)、第二永磁板(173)、齿杆(174)和传动齿轮 (175)组成,所述调节腔(171)开设于空腔(10)的一侧,所述第二电磁板(172)固定设置于调节腔(171)中,且第二电磁板(172)通过多个伸缩弹簧(25)与第二永磁板(173)固定连接,所述第二永磁板(173)与调节腔(171)滑动连接,所述齿杆(174)固定设置于第二永磁板(173) 上,且齿杆(174)的一端延伸至调节腔(171)中设置,所述传动齿轮(175)固定套接于对应的螺纹导座(11)上,且传动齿轮(175)与齿杆(174)相啮合。
  7. .根据权利要求1所述的一种生产玻璃钢储罐使用的薄膜缠绕机构,其特征在于,所述控电机构(18)由滑动变阻器(181)和导块(182)组成,所述滑动变阻器(181)固定设置于支 撑座(1)中,所述导块(182)固定设置于固定座(5)上,且导块(182)远离固定座(5)的一端与滑动变阻器(181)的滑动端固定连接,所述滑动变阻器(181)与对应的第二电磁板(172)电性连接。
  8. .根据权利要求1所述的一种生产玻璃钢储罐使用的薄膜缠绕机构,其特征在于,所述滑板(3)的两侧均固定设置有阻尼层(26),且阻尼层(26)与支撑座(1)的内壁接触连接。
  9. .根据权利要求1所述的一种生产玻璃钢储罐使用的薄膜缠绕机构,其特征在于,所述吸管(16)通过波纹伸缩管(27)与吸尘腔(14)连通。
  10. .根据权利要求1‑9任一项所述的一种生产玻璃钢储罐使用的薄膜缠绕机构的缠绕方法,其特征在于,该方法包括以下步骤:
    S1、进行缠绕作业时,首先通过两个气缸(201)控制两个支撑座(1)相互滑动靠近,使得两个支撑座(1)上的转轴(6) 和锁紧座(8)均插入罐体(28)中,接着,启动各个第一电磁板 (91) 和常开电磁阀(24) ,常开电磁阀 (24)通电会自动闭合,闭合通气管(23) ,第一电磁阀 (24)通电生磁会排斥两侧的第一永磁板(92),使得两个底座(29)带动吸盘(22)抵紧罐体 (28)的内壁,同时吸盘(22)会与罐体(28)吸合,保证锁定的稳固性;
    S2、待罐体(28)锁定后,将需要缠绕的塑胶薄膜的一侧固定于罐体(28)上,接着,启动驱动电机(71) ,在锥齿轮组件(72)的传动配合下,驱动电机(71)会控制转轴(6)转动,转轴 (6)会带动罐体(28)转动,罐体(28)转动的过程中会对塑胶薄膜进行缠绕,缠绕的过程中启动吸尘器(15) ,吸尘器(15)会通过吸尘器(15)和波纹伸缩管(27) ,配合吸尘座(13)上吸尘 腔(14)对经过的塑胶薄膜表面进行吸尘清洁;
    S3、当固定座(5)因震动或者因罐体(28)缠绕塑胶薄膜导致自重增加,使得固定座(5)发生移动时,会使得滑动变阻器(181)上的滑块同步移动,滑动变阻器(181)下移时,接入第 二电磁板(172)中的电阻会变小,此时第二电磁板(172)通入的电流会增大,进而使得第二电磁板(172)的磁性增强,第二电磁板(172)会排斥第二永磁板(173) ,使得齿杆(174)发生 位移,在传动齿轮(175)的传动配合下,可以使得螺纹导座(11)发生转动,进而吸尘座(13)会自动下移,以保证与罐体(28)间的间距,同理,当天滑动变阻器(181)上的滑块上移时,吸尘座(13)会自动上移。
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