WO2024060565A1 - 一种批量式蒸饭机 - Google Patents
一种批量式蒸饭机 Download PDFInfo
- Publication number
- WO2024060565A1 WO2024060565A1 PCT/CN2023/084947 CN2023084947W WO2024060565A1 WO 2024060565 A1 WO2024060565 A1 WO 2024060565A1 CN 2023084947 W CN2023084947 W CN 2023084947W WO 2024060565 A1 WO2024060565 A1 WO 2024060565A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- bowl
- rice
- dividing
- box
- cover
- Prior art date
Links
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 229
- 235000009566 rice Nutrition 0.000 title claims abstract description 229
- 238000010025 steaming Methods 0.000 title claims abstract description 73
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 228
- 238000005406 washing Methods 0.000 claims abstract description 82
- 238000004806 packaging method and process Methods 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 63
- 238000007789 sealing Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 238000007599 discharging Methods 0.000 abstract 2
- 235000013305 food Nutrition 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 239000008213 purified water Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/04—Cooking-vessels for cooking food in steam; Devices for extracting fruit juice by means of steam ; Vacuum cooking vessels
- A47J27/05—Tier steam-cookers, i.e. with steam-tight joints between cooking-vessels stacked while in use
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J36/00—Parts, details or accessories of cooking-vessels
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/04—Cooking-vessels for cooking food in steam; Devices for extracting fruit juice by means of steam ; Vacuum cooking vessels
- A47J2027/043—Cooking-vessels for cooking food in steam; Devices for extracting fruit juice by means of steam ; Vacuum cooking vessels for cooking food in steam
Definitions
- the invention relates to the technical field of rice steaming equipment, in particular to a batch type rice steaming machine.
- a rice steaming cabinet includes a cabinet with a lower seat fixedly provided at the lower end of the cabinet.
- the lower seat includes Bracket, a water tank is provided in the bracket, an electric box is fixedly installed in front of the water tank, two water level sensors are installed in the water tank, the water level sensor is electrically connected to the electric box, and the water level sensor
- the water level information is transmitted to the electric box, the electric box is provided with a backup power supply, the electric box is provided with a charger, the charger charges the backup power supply, the electric box is provided with a front panel, and the front panel is provided with a
- a potentiometer is used to display the power of the backup power supply.
- the water tank is provided with a visual liquid level meter on the side of the lower seat.
- the water tank is connected to a water inlet pipe.
- the water inlet pipe is provided with an electronically controlled flow valve that controls the water level of the water tank.
- the electronically controlled flow valve is electrically connected to the backup power supply.
- the backup power supply provides 24V DC power to the water level sensor and the electronically controlled flow valve.
- the electric box controls the electronically controlled flow valve.
- the electronically controlled flow valve is based on the water level transmitted by the water level sensor. Information is used to control the water level.
- the cabinet is provided with an external drainage pipe and a circulating water pipe.
- the circulating water pipe is connected with the water tank.
- the external drainage pipe is provided with a drainage switch.
- the purpose of this invention is to solve the problem of existing large-scale rice steaming cabinets that use manual rice washing, transportation, and packaging. According to the requirements of food safety, there are higher requirements for the health of the operators and the hygiene of the operating environment. , which consumes a lot of labor costs and still has food safety issues, provides a batch rice steaming machine that can fully automate rice washing, packaging, and steaming, improve production efficiency, and greatly reduce labor costs.
- a batch rice steaming machine including:
- a rice washing device includes a rice washing box, and the rice washing box is provided with a rice lowering opening;
- a rice steaming device which includes a rice steaming box, a bowl lifting rack that is movable in the rice steaming box, and a bowl inlet and a bowl outlet arranged on the rice steaming box;
- the dispensing device includes a dispensing platform that is movable and disposed outside the bowl inlet, a bowl-driving mechanism that is rotatably disposed on the dispensing platform, a bowl-distributing mechanism that is disposed on the dispensing platform, and a dispensing device.
- Cover mechanism, the bowl-feeding guide groove is provided on the packaging platform, the bowl-feeding mechanism puts the empty bowls into the bowl-feeding guide groove one after another, and the bowl-moving mechanism pushes the empty bowls to pass through the bowl in sequence along the bowl-feeding guide groove. mouth, lid dividing mechanism and bowl inlet and place them on the bowl lifting rack.
- the rice steamer of this solution can fully automatically complete rice washing, packaging and steaming. It has the advantages of novel structure, high degree of intelligence and easy operation.
- the working principle of this solution Place the empty bowl on the bowl dividing mechanism, place the lid on the lid dividing mechanism, put the rice into the rice washing box from the entrance of the rice washing box, and the rice washing is realized in the rice washing box.
- the bowl dividing mechanism drops the bowls into the bowl inlet guide trough one after another.
- the empty bowl is driven by the bowl shifting mechanism along the bowl inlet guide trough and passes through the lower rice mouth.
- the washed rice goes down from the lower rice mouth into the empty bowl.
- the lid dividing mechanism places the lid on top of the empty bowl containing rice.
- the bowl moving mechanism pushes the bowl with the lid on through the bowl inlet into the bowl lift of the rice steaming device. inside the rack.
- the dispensing device is movable and arranged outside the bowl inlet, and the movable dispensing device places the bowls with lids into the bowl lifting rack one after another. It realizes fully automatic without manual packaging. After steaming in the rice steaming box, it becomes a lunch box for one person, which reduces the manual production line process of rice washing, packaging and transportation. It is easy to operate and can be controlled remotely.
- the bowl-dividing mechanism includes a bowl-dividing bracket disposed on the dispensing platform and a spiral bowl-dividing assembly disposed at the lower part of the bowl-dividing bracket, and the empty bowls are stacked vertically in the bowl-dividing bracket.
- the edge of the empty bowl at the bottom is limited on the spiral bowl dividing assembly, and the spiral bowl dividing assembly is rotated so that the empty bowl falls into the bowl guide groove;
- the cap dividing mechanism includes a cap dividing device arranged on the dispensing platform Bracket, and a spiral cover component arranged at the lower part of the cover split bracket.
- the covers are stacked vertically in the cover split bracket.
- the edge of the cover at the bottom is limited on the spiral cover component. Rotate the cover cover component.
- the screw lid assembly allows the lid to fall over the empty bowl containing rice.
- the spiral bowl-dividing assembly includes a plurality of bowl-dividing shafts that are rotated on the dispensing platform, and a bowl-dividing actuator for driving the bowl-dividing shafts to rotate.
- the axes of the bowl-dividing shafts are vertically distributed,
- a first spiral blade is provided on the outer wall of the bowl dividing shaft.
- the plurality of bowl dividing shafts are distributed in a circle according to the empty bowls stacked vertically on the bowl dividing bracket, and are located on the edge of the empty bowl at the lowest end of the bowl dividing bracket. The position is limited on the first spiral blade;
- the spiral capping assembly includes a plurality of capping shafts that are rotated on the packaging platform, and a capping actuator for driving the capping shaft to rotate.
- the axis is distributed vertically, and a second spiral blade is provided on the outer wall of the cover split shaft.
- the plural cover split shafts are circumferentially distributed according to the covers stacked in the vertical direction on the cover split bracket, and are located at the lowest position of the cover split bracket. The edge of the cover at the end is limited on the second spiral blade.
- the rotation frequency of the bowl dividing shaft and the cap dividing shaft is adjusted according to the actual production speed. distributed in a circle
- a belt is provided on the cover of the cover rotating shaft, and the cover actuator drives the cover rotating shaft to rotate in the same direction through the belt transmission, so that the edge of the cover slides along the second spiral blade of the cover rotating shaft and falls into the cover guide groove.
- the bowl-turning assembly includes a rotating rod that is rotatably disposed under the dispensing platform, and a rotating rod that is slidably disposed in the bowl-feeding guide groove through the rotating rod.
- a rotating rod that is rotatably disposed under the dispensing platform
- a rotating rod that is slidably disposed in the bowl-feeding guide groove through the rotating rod.
- Distributed sliding grooves the lower end of the lever assembly passes through the sliding groove and is connected to the rotating rod, a chute is provided at the connection between the rotating rod and the lever, and the lower end of the lever is slidably arranged in the chute.
- the chute is distributed along the length direction of the rotating rod.
- the outer wall of the lower end of the lever is provided with a rotation groove that matches the rotating lever.
- the lever is limited on the rotating lever and the dispensing platform.
- the bowl assembly also includes a rotation motor for rotating the rotating lever.
- the rotating motor rotates the rotating rod, and the rotating rod drives the lever along one end of the sliding groove in the bowl guide groove.
- the lower end of the lever moves along the chute of the rotating rod to prevent the lever and the rotating rod from getting stuck.
- the angle of rotation of the rotating rod is set in advance so that the empty bowl stops below the rice opening.
- the rice steaming device further includes two annular conveyor chains located in the rice steamer box and facing each other, and a conveyor chain actuator for driving the annular conveyor chain, and the bowl lifting frame includes Several bowl lifting platforms are arranged horizontally, and the bowl lifting platforms are located between the oppositely distributed annular conveyor chains. The bowl lifting platforms move up and down or move horizontally along the annular conveyor chains. After any bowl lifting platform is full, turn the annular conveyor chain and place the bowl lifting platform without bowls at the bowl inlet of the rice steamer box.
- the bowl inlet and the bowl outlet are distributed along the horizontal direction, and the bowl inlet is located on a side wall of the rice steaming box facing the dispensing platform.
- the rice steaming box is provided with a bowl inlet.
- the rice steaming box is provided with a bowl inlet door that matches the bowl outlet, and the rice steaming box is provided with a bowl outlet door that matches the bowl outlet.
- racks are provided on both sides of the bowl inlet door, and a gear driven by a driving motor is provided on the rice steaming box.
- the gear cooperates with the rack, and the drive motor drives the bowl inlet door along the vertical axis. Move up and down in a straight direction.
- the rice washing device further comprises a water inlet pipe extending into the rice washing box, a water supply pipe located outside the rice outlet, a sealing cover rotatably arranged at the rice outlet and matched with the rice outlet, and a rice washing rod rotatably arranged in the rice washing box, wherein the rice washing rod is provided with rice washing teeth for washing rice.
- the water supply pipe injects a certain amount of water into the bowl after the rice is discharged from the rice outlet.
- the rice washing device further includes a rice washing trough located at the bottom of the rice washing box, a rice washing screw rotatably disposed in the rice washing trough, and a water filter chamber located below the rice washing trough.
- the rice washing screw Cooperating with the inner wall of the lower rice trough, there are a number of water filter holes on the inner wall of the lower rice trough.
- the water filter holes penetrate the rice washing box and the water filter chamber.
- the water filter chamber drains the rice washing water through the connected drainage pipe. Discharge out of the rice washing box.
- the rice in the lower rice trough is moved to the lower rice outlet through the lower rice trough.
- the rice washing water is filtered out from the water filter chamber. Fall into the empty bowl below the rice mouth Then add clean purified water.
- the dispensing device further includes a frame, a bowl-feeding guide rail provided on the frame, and a driving mechanism that drives the dispensing platform to move along the guide rail, and the dispensing platform moves in any direction along the bowl-feeding guide rail.
- the bowl lifting platform is distributed horizontally.
- the present invention has the following beneficial effects: it realizes the fully automatic completion of rice washing-packing-steaming, has a novel structure, a high degree of intelligence, and is easy to operate. After steaming, the rice steaming box becomes a lunch box for one person, which reduces the number of The production line process of manual rice washing, packaging and transportation is easy to operate and can be controlled remotely.
- Figure 1 is a schematic structural diagram of the present invention.
- Figure 2 is a structural schematic diagram of the rice steaming device and the frame of the present invention.
- Figure 3 is a partial exploded view of the rice steaming device and the frame of the present invention.
- Figure 4 is a structural schematic diagram of the rice washing device and the dispensing device with empty bowls and lids in the present invention.
- Figure 5 is a schematic structural diagram of the rice washing device and the packaging device in the present invention.
- Figure 6 is a perspective view of the rice washing device and the dispensing device of the present invention.
- Figure 7 is a cross-sectional view of the rice washing device and the packaging device in the present invention.
- Figure 8 is another cross-sectional view of the rice washing device and the dispensing device in the present invention.
- Figure 9 is a structural schematic diagram of the bowl-driving mechanism of the present invention.
- Bowl lifting rack 3 sub-assembly platform 4, bowl entry guide 4.1, sliding groove 4.2,
- a batch rice steaming machine includes: a rice washing device, the rice washing device includes a rice washing box 1, and the rice washing box 1 is provided with a lower rice opening 1.1; the rice steaming device , the rice steaming device includes a rice steaming box 2, a bowl lifting rack 3 that is movable in the rice steaming box 2, and a bowl inlet 2.1 and a bowl outlet 2.2 provided on the rice steaming box 2; a dispensing device, which includes Move the dispensing platform 4 located outside the bowl inlet 2.1, rotate the bowl-driving mechanism provided on the dispensing platform 4, the bowl-distributing mechanism and the cap-distributing mechanism provided on the dispensing platform 4.
- the dispensing platform 4 is provided with The bowl feeding guide 4.1, the bowl dividing mechanism puts the empty bowls into the bowl feeding guide 4.1 one after another, and the bowl moving mechanism pushes the empty bowls along the bowl feeding guide 4.1 to pass through the rice lowering mouth 1.1, the lid dividing mechanism and the bowl feeding mouth 2.1 in sequence. Place on bowl lifting rack 3.
- the rice steamer of this solution can fully automatically complete rice washing, packaging and steaming. It has the advantages of novel structure, high degree of intelligence and easy operation.
- the batch-type rice steaming machine in the above embodiment realizes fully automatic without manual packaging.
- After steaming in the rice steaming box 2 there is a lunch box for one person, which reduces the production line process of manual rice washing, packaging and transportation. Easy to operate and can be controlled remotely. It solves the problem of the existing rice steaming cabinets that steam rice in large quantities.
- After steaming, manual packaging is required, and during the operation process, manual rice washing, transportation, and packaging are used. According to food safety requirements, it has a negative impact on the health and safety of the operators.
- the operating environment has high requirements for hygiene, consumes a lot of labor costs and still has food safety issues.
- the bowl dividing mechanism includes a bowl dividing bracket 5 arranged on the dividing platform 4, and a spiral bowl dividing assembly arranged at the lower part of the bowl dividing bracket 5.
- Empty bowls are placed in the bowl dividing
- the bracket 5 is stacked in the vertical direction, and the edge of the empty bowl at the bottom is limited on the spiral bowl dividing assembly.
- the spiral bowl dividing assembly is rotated to make the empty bowl fall into the bowl guide groove 4.1;
- the cap dividing mechanism includes The cover sub-bracket 6 on the platform 4 and the spiral cover sub-assembly arranged at the lower part of the cover sub-bracket 6.
- the covers are stacked vertically in the cover sub-bracket 6, and the edge of the bottom cover is limited on the spiral cover sub-assembly. Turn the screw lid assembly so that the lid falls on the mouth of the empty bowl containing rice.
- the spiral bowl dividing assembly includes a number of bowl dividing shafts 7 that are rotatably arranged on the dividing platform 4, and a bowl dividing actuator for driving the bowl dividing shafts 7 to rotate.
- the axis of the bowl rotating shaft 7 is distributed vertically, and the first spiral blade is provided on the outer wall of the bowl rotating shaft 7.
- the spiral cap-dividing assembly includes a plurality of cap-dividing shafts 8 that are rotatably arranged on the dispensing platform 4, and cap-dividing shafts 8 for driving the rotation of the cap-dividing shafts 8.
- the actuator the axis of the cover rotating shaft 8 is distributed vertically, the outer wall of the cover rotating shaft 8 is provided with a second spiral blade, and several cover rotating shafts 8 are arranged in a circle according to the covers stacked vertically on the cover supporting bracket 6 Distributed, the edge of the cover located at the lowest end of the cover sub-bracket 6 is limited on the second spiral blade.
- the rotation frequency of the bowl-dividing rotating shaft 7 and the cap-dividing rotating shaft 8 is adjusted according to the actual production speed.
- the outer cover of the circumferentially distributed bowl-dividing shaft 7 is equipped with a belt.
- the bowl-dividing actuator drives the bowl-dividing shaft 7 to rotate in the same direction through the belt transmission, so that the edge of the empty bowl slides along the first spiral blade of the bowl-dividing shaft 7 and falls into the bowl guide.
- the cover of the circumferentially distributed cover rotating shaft 8 is provided with a belt, and the cover actuator drives the cover rotating shaft 8 to rotate in the same direction through the belt drive, so that the edges of the cover The edge slides along the second spiral blade of the sub-cap rotating shaft 8 and falls into the cap inlet guide groove.
- the bowl dial assembly includes a rotating rod 9 that is rotated under the dispensing platform 4, and a dial that is slidably installed in the bowl guide groove 4.1 through the rotating rod 9.
- the bottom end of the rod 10 and the bowl-feeding guide groove 4.1 is provided with a sliding groove 4.2 distributed along the bowl-feeding direction.
- the lower end of the lever 10 assembly passes through the sliding groove 4.2 and is connected to the rotating rod 9.
- a chute 9.1 is provided.
- the lower end of the lever 10 is slidably disposed in the chute 9.1.
- the chute 9.1 is distributed along the length direction of the rotating rod 9.
- the outer wall of the lower end of the lever 10 is provided with a rotation groove that matches the rotating lever 9.
- the lever 10 is limited on the rotating lever 9 and the dispensing platform 4.
- the bowl assembly also includes a rotating motor that rotates the rotating lever 9.
- the rotating motor rotates
- the rotating rod 9 drives one end of the lever 10 along the sliding groove 4.2 in the bowl guide 4.1, and the lower end of the lever 10 moves along the slide groove 9.1 of the rotating lever 9 to prevent the lever 10 and the rotating lever 9 from getting stuck.
- the angle of rotation of the rotating rod 9 is set in advance so that the empty bowl stops below the lower rice opening 1.1.
- the rice steaming device further comprises two annular conveyor chains 11 located in the rice steaming box 2 and facing each other, a conveyor chain actuator for driving the annular conveyor chains 11, and the bowl lifting frame 3 comprises a plurality of bowl lifting platforms arranged horizontally, the bowl lifting platforms are located between the annular conveyor chains 11 facing each other, and the bowl lifting platforms are lifted up and down or moved horizontally along the annular conveyor chains 11.
- the annular conveyor chain 11 is rotated to place the bowl lifting platform without bowls at the bowl inlet 2.1 of the rice steaming box 2.
- the bowl inlet 2.1 and the bowl outlet 2.2 are distributed along the horizontal direction.
- the bowl inlet 2.1 is located on the side wall of the rice steaming box 2 facing the dispensing platform 4.
- the rice steaming box 2 is provided with a bowl inlet door 12 that matches the bowl inlet 2.1, and the steamed rice box 2 is provided with a bowl outlet door 13 that matches the bowl outlet 2.2.
- racks 12.1 are provided on both sides of the bowl inlet door 12.
- the rice steaming box 2 is provided with a gear 14 driven by a driving motor.
- the gear 14 cooperates with the rack 12.1, and the drive motor drives the bowl inlet door 12 vertically. The direction moves up and down.
- the rice washing device also includes a water inlet pipe 15 extending into the rice washing box 1, a water adding pipe 16 located outside the lower rice opening 1.1, and a rotary installation at the lower rice opening 1.1. And the sealing cover 17 that cooperates with the lower rice opening 1.1 rotates the rice washing rod 18 provided in the rice washing box 1.
- the rice washing rod 18 is provided with rice washing teeth for washing rice. Add water pipe 16 to the rice outlet 1.1 and then inject a certain amount of water into the bowl.
- the rice washing device further comprises a lower rice trough 19 at the bottom of the rice washing box 1, a lower rice screw 20 rotatably arranged in the lower rice trough 19 and a water filter chamber 21 located below the lower rice trough 19, the lower rice screw 20 cooperates with the inner side wall of the lower rice trough 19, a plurality of water filter holes 19.1 are arranged on the inner side wall of the lower rice trough 19, the water filter holes 19.1 penetrate the rice washing box 1 and the water filter chamber 21, and the water filter chamber 21 discharges the rice washing water out of the rice washing box 1 through the connecting drain pipe 24.
- the rice in the lower rice trough 19 is moved to the lower rice opening 1.1 by the lower rice screw 20, and a plurality of water filter holes 19.1 are arranged on the inner side wall of the lower rice trough 19, and the rice washing water is filtered out from the water filter chamber 21, and the washed rice falls from the lower rice opening 1.1 into an empty bowl located below the lower rice opening 1.1 and then clean purified water is injected.
- the dispensing device also includes a frame 22, a bowl inlet guide rail 23 provided on the frame 22, and a driving mechanism that drives the dispensing platform 4 to move along the guide rail.
- the dispensing platform 4 moves along the bowl inlet guide rail. 23 moving directions are distributed horizontally with any bowl lifting platform.
- the bowl inlet 2.1 is pushed into the bowl lifting frame 3 of the rice steaming device.
- the dispensing device is movable and arranged outside the bowl inlet 2.1, and the movable dispensing device places the bowls with lids into the bowl lifting rack 3 one after another.
Abstract
一种批量式蒸饭机，包括：淘米装置，包括淘米箱（1），淘米箱（1）上设有下米口（1.1）；蒸饭装置，包括蒸饭箱（2）、移动设置在蒸饭箱（2）内的碗升降架（3）以及设置在蒸饭箱（2）上的进碗口（2.1）和出碗口（2.2）；分装装置，包括移动设置在进碗口（2.1）外侧的分装平台（4）、转动设置在分装平台（4）上的拨碗机构、设置在分装平台（4）上的分碗机构和分盖机构，分装平台（4）上设有进碗导槽（4.1），分碗机构将空碗相继放入进碗导槽（4.1）内，拨碗机构推动空碗沿进碗导槽（4.1）依次经过下米口（1.1）、分盖机构和进碗口（2.1）并放置在碗升降架（3）上。该蒸饭机可远程操控自动完成实现淘米-分装-蒸饭，减少人工淘米、分装、搬运的生产线流程，操作方便，其结构新颖、智能化程度高、操作方便。
Description
本发明涉及蒸饭设备技术领域，尤其是涉及一种批量式蒸饭机。
在酒店、学校、企业、便利店等一定规模的公共场所里，需要出售、提供大批量的一人份饭盒。现有市场中，大批量需求生产米饭时，一般将淘好的米放在大型蒸盘中，再将盛有米的盘一层层放入蒸饭柜内，蒸好后再人工将米饭分装在一人量的空碗内盖好盖子，完成打包。全程需要人工淘米、搬运、分装，需要清洗大型蒸盘，存在大量耗费人工成本、生产效率低、对操作人员健康程度要求高、存在食品污染的问题。
例如，中国专利公开号CN106510450A，公开日2017年03月22日，名为“一种蒸饭柜”，包括有柜体，所述柜体下端固定设置有下座，所述的下座包括有支架，所述的支架内设置有水箱，所述水箱前方固定设置有电箱，所述的水箱内设置有两个水位传感器，所述的水位传感器与电箱电连接，所述的水位传感器将水位信息传送给电箱，所述电箱设置有备用电源，所述电箱设置有充电器，所述充电器向备用电源充电，所述电箱设置有前面板，所述前面板设置有用以显示备用电源电量的电位计，所述水箱在下座侧面设置有可视液位计，所述水箱连接有进水管，所述的进水管上设置有控制水箱水位的电控流量阀，所述的电控流量阀与备用电源电连接，由备用电源向水位传感器和电控流量阀提供24V直流电源，所述电箱对电控流量阀进行控制，所述电控流量阀根据水位传感器传送的水位信息进行水位控制，所述柜体设置有外排水管和循环水管，所述循环水管与水箱相连通，所述外排水管上设置有排水开关。
现有专利存在的缺点是：(1)现有的蒸饭柜大批量蒸饭，蒸熟后需要人工进行分装；(2)操作过程中，采用人工淘米、搬运、分装，根据食品安全的要求，对操作人员的健康程度、操作环境卫生程度有较高的要求，耗费大量人工成本且依旧存在食品安全问题。
发明内容
本发明的目的是为了解决现有的蒸饭柜大批量蒸饭，采用人工淘米、搬运、分装，根据食品安全的要求，对操作人员的健康程度、操作环境卫生程度有较高的要求，耗费大量人工成本且依旧存在食品安全的问题，提供一种实现淘米-分装-蒸饭全自动，提高生产效率，极大的减少人工成本的批量式蒸饭机。
为了实现上述目的，本发明采用以下技术方案：
一种批量式蒸饭机，包括：
淘米装置，所述淘米装置包括淘米箱，所述淘米箱上设有下米口；
蒸饭装置，所述蒸饭装置包括蒸饭箱、移动设置在所述蒸饭箱内的碗升降架以及设置在蒸饭箱上的进碗口和出碗口；
分装装置，所述分装装置包括移动设置在所述进碗口外侧的分装平台、转动设置在所述分装平台上的拨碗机构、设置在分装平台上的分碗机构和分盖机构，所述分装平台上设有进碗导槽，所述分碗机构将空碗相继放入进碗导槽内，所述拨碗机构推动空碗沿进碗导槽依次经过下米口、分盖机构和进碗口并放置在碗升降架上。本方案的蒸饭机可实现淘米-分装-蒸饭全自动完成，具有结构新颖、智能化程度高以及操作方便的优点。
本方案的工作原理：将空碗放置在分碗机构上，将盖子放置在分盖机构上，将大米从淘米箱的入口放入淘米箱内，淘米箱内实现淘米。分碗机构将碗相继落入进碗导槽内，空碗通过拨碗机构驱动沿进碗导槽经过下米口，淘好的大米从下米口下到空碗内，盛有大米的碗沿进碗导槽经过分盖机构下方，所述分盖机构将盖子落在装有大米的空碗的上方，拨碗机构将放上盖子的碗通过进碗口推入蒸饭装置的碗升降架内。所述分装装置移动设置在所述进碗口外侧，移动分装装置将盖好盖子的碗相继放入碗升降架内。实现全自动无人工分装，蒸饭箱内蒸好后即是一人份的饭盒，减少了人工淘米、分装、搬运的生产线流程，操作方便，可远程操控。
作为优选，所述分碗机构包括设置在分装平台上的分碗支架、设置在所述分碗支架下部的螺旋分碗组件，所述空碗在分碗支架内沿竖直方向叠放，所述底端的空碗的边缘限位在螺旋分碗组件上，转动所述螺旋分碗组件使得空碗落入进碗导槽内；所述分盖机构包括设置在分装平台上的分盖支架、设置在所述分盖支架下部的螺旋分盖组件，所述盖子在分盖支架内沿竖直方向叠放，所述底端的盖子的边缘限位在螺旋分盖组件上，转动所述螺旋分盖组件使得盖子落在装有米的空碗的上方。
作为优选，所述螺旋分碗组件包括若干转动设置在分装平台上的分碗转轴、用于驱动所述分碗转轴转动的分碗执行机构，所述分碗转轴的轴线呈竖直分布，所述分碗转轴的外侧壁上设有第一螺旋叶片，所述若干分碗转轴根据分碗支架上沿竖直方向叠放的空碗呈圆周分布，位于分碗支架最低端的空碗的边缘限位在第一螺旋叶片上；所述螺旋分盖组件包括若干转动设置在分装平台上的分盖转轴、用于驱动所述分盖转轴转动的分盖执行机构，所述分盖转轴的轴线呈竖直分布，所述分盖转轴的外侧壁上设有第二螺旋叶片，所述若干分盖转轴根据分盖支架上沿竖直方向叠放的盖子呈圆周分布，位于分盖支架最低端的盖子的边缘限位在第二螺旋叶片上。所述分碗转轴和分盖转轴转动频率按照实际生产速度调节。呈圆周分布的
分碗转轴外套设有皮带，分碗执行机构通过皮带传动带动分碗转轴同向转动，使得空碗的边缘沿分碗转轴的第一螺旋叶片滑动落入进碗导槽内；呈圆周分布的分盖转轴外套设有皮带，分盖执行机构通过皮带传动带动分盖转轴同向转动，使得盖子的边缘沿分盖转轴的第二螺旋叶片滑动落入进盖导槽内。
作为优选，所述拨碗组件包括转动设置在分装平台下方的转杆、通过转杆滑动设置在进碗导槽内的拨杆，所述进碗导槽的底端设有沿进碗方向分布的滑动槽，所述拨杆组件下端穿过所述滑动槽与转杆连接，所述转杆上与拨杆的连接处设有滑槽，所述拨杆的下端滑动设置在滑槽内，所述滑槽沿转杆的长度方向分布。所述拨杆下端外侧壁上设有与所述转杆配合的转动槽，所述拨杆限位在转杆和分装平台上，所述拨碗组件还包括转动转杆的转动电机，所述转动电机转动转杆，所述转杆带动拨杆沿进碗导槽内的滑动槽一端，所述拨杆下端沿转杆的滑槽移动，防止拨杆和转杆卡死。所述转杆转动的角度提前设定，使得空碗在下米口下方停顿。
作为优选，所述蒸饭装置还包括两条位于所述蒸饭箱内且正对分布的的环形输送链、用于驱动所述环形输送链传动的输送链执行机构，所述碗升降架包括若干水平设置在碗升降平台，所述碗升降平台位于所述正对分布的环形输送链之间，所述碗升降平台沿所述环形输送链上下升降或水平移动。任一碗升降平台放满后，转动环形输送链，将未放碗的碗升降平台置于蒸饭箱的进碗口处。
作为优选，所述进碗口和出碗口均沿水平方向分布，所述进碗口位于所述蒸饭箱朝向分装平台的一侧壁上，所述蒸饭箱上设有与进碗口配合的进碗门，所述蒸饭箱上设有与出碗口配合的出碗门。
作为优选，所述进碗门两侧设有齿条，所述蒸饭箱上设有通过驱动电机驱动的齿轮，所述齿轮与所述齿条配合，所述驱动电机驱动进碗门沿竖直方向上下移动。
作为优选，所述淘米装置还包括伸入淘米箱内的进水管、位于下米口外侧的加水管、转动设置在下米口处且与下米口配合的密封盖、转动设置在淘米箱内的淘米杆，所述淘米杆上设有用于淘米的淘米齿。所述加水管在下米口下米后在碗内注入一定的水。
作为优选，所述淘米装置还包括位于淘米箱底端的下米槽、转动设置在所述下米槽内的下米螺杆以及位于所述下米槽下方的滤水腔，所述下米螺杆与下米槽内侧壁配合，所述下米槽内侧壁上设有若干滤水孔，所述滤水孔贯通淘米箱和滤水腔，所述滤水腔通过连通排水管将淘米水排出淘米箱外。位于下米槽内的米通过下米螺杆移至下米口处，下米槽内侧壁上设有若干滤水孔，将淘米水从滤水腔滤出，淘好的米从下米口落入位于下米口下方的空碗内
再注入干净的纯净水。
作为优选，所述分装装置还包括机架、设置在机架上的进碗导轨以及驱动所述分装平台沿导轨移动的驱动机构，所述分装平台沿进碗导轨移动方向与任一碗升降平台水平分布。
因此，本发明具有如下有益效果：实现淘米-分装-蒸饭全自动完成，具有结构新颖、智能化程度高以及操作方便，蒸饭箱内蒸好后即是一人份的饭盒，减少了人工淘米、分装、搬运的生产线流程，操作方便，可远程操控。
图1是本发明的一种结构示意图。
图2是本发明中蒸饭装置和机架的一种结构示意图。
图3是本发明中蒸饭装置和机架的局部爆炸图。
图4是本发明中放有空碗和盖子的淘米装置和分装装置的一种结构示意图。
图5是本发明中淘米装置和分装装置的一种结构示意图。
图6是本发明中淘米装置和分装装置的一种透视图。
图7是本发明中淘米装置和分装装置的一种剖视图。
图8是本发明中淘米装置和分装装置的另一种剖视图。
图9是本发明中拨碗机构的一种结构示意图。
如图：
淘米箱1、下米口1.1、
蒸饭箱2、进碗口2.1、出碗口2.2、
碗升降架3、分装平台4、进碗导槽4.1、滑动槽4.2、
分碗支架5、分盖支架6、分碗转轴7、分盖转轴8、
转杆9、滑槽9.1、
拨杆10、环形输送链11、
进碗门12、齿条12.1、
出碗门13、齿轮14、进水管15、加水管16、密封盖17、淘米杆18、
下米槽19、滤水孔19.1、
下米螺杆20、滤水腔21、机架22、进碗导轨23、排水管24。
为使本发明技术方案实施例目的、技术方案和优点更加清楚，下面结合附图与具体实施方式对本发明做进一步的描述。
如图1至9所示的实施例中，一种批量式蒸饭机，包括：淘米装置，淘米装置包括淘米箱1，淘米箱1上设有下米口1.1；蒸饭装置，蒸饭装置包括蒸饭箱2、移动设置在蒸饭箱2内的碗升降架3以及设置在蒸饭箱2上的进碗口2.1和出碗口2.2；分装装置，分装装置包括移动设置在进碗口2.1外侧的分装平台4、转动设置在分装平台4上的拨碗机构、设置在分装平台4上的分碗机构和分盖机构，分装平台4上设有进碗导槽4.1，分碗机构将空碗相继放入进碗导槽4.1内，拨碗机构推动空碗沿进碗导槽4.1依次经过下米口1.1、分盖机构和进碗口2.1并放置在碗升降架3上。本方案的蒸饭机可实现淘米-分装-蒸饭全自动完成，具有结构新颖、智能化程度高以及操作方便的优点。
上述实施例中的一种批量式蒸饭机，实现全自动无人工分装，蒸饭箱2内蒸好后即是一人份的饭盒，减少了人工淘米、分装、搬运的生产线流程，操作方便，可远程操控。解决了现有的蒸饭柜大批量蒸饭，蒸熟后需要人工进行分装，以及操作过程中，采用人工淘米、搬运、分装，根据食品安全的要求，对操作人员的健康程度、操作环境卫生程度有较高的要求，耗费大量人工成本且依旧存在食品安全的问题。
如图1、图4、图5、图6所示，分碗机构包括设置在分装平台4上的分碗支架5、设置在分碗支架5下部的螺旋分碗组件，空碗在分碗支架5内沿竖直方向叠放，底端的空碗的边缘限位在螺旋分碗组件上，转动螺旋分碗组件使得空碗落入进碗导槽4.1内；分盖机构包括设置在分装平台4上的分盖支架6、设置在分盖支架6下部的螺旋分盖组件，盖子在分盖支架6内沿竖直方向叠放，底端的盖子的边缘限位在螺旋分盖组件上，转动螺旋分盖组件使得盖子落在装有米的空碗的碗口处。
如图1、图4、图5、图6所示，螺旋分碗组件包括若干转动设置在分装平台4上的分碗转轴7、用于驱动分碗转轴7转动的分碗执行机构，分碗转轴7的轴线呈竖直分布，分碗转轴7的外侧壁上设有第一螺旋叶片，若干分碗转轴7根据分碗支架5上沿竖直方向叠放的空碗呈圆周分布，位于分碗支架5最低端的空碗的边缘限位在第一螺旋叶片上；螺旋分盖组件包括若干转动设置在分装平台4上的分盖转轴8、用于驱动分盖转轴8转动的分盖执行机构，分盖转轴8的轴线呈竖直分布，分盖转轴8的外侧壁上设有第二螺旋叶片，若干分盖转轴8根据分盖支架6上沿竖直方向叠放的盖子呈圆周分布，位于分盖支架6最低端的盖子的边缘限位在第二螺旋叶片上。分碗转轴7和分盖转轴8转动频率按照实际生产速度调节。呈圆周分布的分碗转轴7外套设有皮带，分碗执行机构通过皮带传动带动分碗转轴7同向转动，使得空碗的边缘沿分碗转轴7的第一螺旋叶片滑动落入进碗导槽4.1内；呈圆周分布的分盖转轴8外套设有皮带，分盖执行机构通过皮带传动带动分盖转轴8同向转动，使得盖子的边
缘沿分盖转轴8的第二螺旋叶片滑动落入进盖导槽内。
如图1、图4、图5、图6、图9所示，拨碗组件包括转动设置在分装平台4下方的转杆9、通过转杆9滑动设置在进碗导槽4.1内的拨杆10，进碗导槽4.1的底端设有沿进碗方向分布的滑动槽4.2，拨杆10组件下端穿过滑动槽4.2与转杆9连接，转杆9上与拨杆10的连接处设有滑槽9.1，拨杆10的下端滑动设置在滑槽9.1内，滑槽9.1沿转杆9的长度方向分布。拨杆10下端外侧壁上设有与转杆9配合的转动槽，拨杆10限位在转杆9和分装平台4上，拨碗组件还包括转动转杆9的转动电机，转动电机转动转杆9，转杆9带动拨杆10沿进碗导槽4.1内的滑动槽4.2一端，拨杆10下端沿转杆9的滑槽9.1移动，防止拨杆10和转杆9卡死。转杆9转动的角度提前设定，使得空碗在下米口1.1下方停顿。
如图2、图3所示，蒸饭装置还包括两条位于蒸饭箱2内且正对分布的的环形输送链11、用于驱动环形输送链11传动的输送链执行机构，碗升降架3包括若干水平设置在碗升降平台，碗升降平台位于正对分布的环形输送链11之间，碗升降平台沿环形输送链11上下升降或水平移动。任一碗升降平台放满后，转动环形输送链11，将未放碗的碗升降平台置于蒸饭箱2的进碗口2.1处。
如图1、图2、图3所示，进碗口2.1和出碗口2.2均沿水平方向分布，进碗口2.1位于蒸饭箱2朝向分装平台4的一侧壁上，蒸饭箱2上设有与进碗口2.1配合的进碗门12，蒸饭箱2上设有与出碗口2.2配合的出碗门13。
如图所示，进碗门12两侧设有齿条12.1，蒸饭箱2上设有通过驱动电机驱动的齿轮14，齿轮14与齿条12.1配合，驱动电机驱动进碗门12沿竖直方向上下移动。
如图5、图6、图7、图8所示，淘米装置还包括伸入淘米箱1内的进水管15、位于下米口1.1外侧的加水管16、转动设置在下米口1.1处且与下米口1.1配合的密封盖17、转动设置在淘米箱1内的淘米杆18，淘米杆18上设有用于淘米的淘米齿。加水管16在下米口1.1下米后在碗内注入一定的水。
如图5、图6、图7、图8所示，淘米装置还包括位于淘米箱1底端的下米槽19、转动设置在下米槽19内的下米螺杆20以及位于下米槽19下方的滤水腔21，下米螺杆20与下米槽19内侧壁配合，下米槽19内侧壁上设有若干滤水孔19.1，滤水孔19.1贯通淘米箱1和滤水腔21，滤水腔21通过连通排水管24将淘米水排出淘米箱1外。位于下米槽19内的米通过下米螺杆20移至下米口1.1处，下米槽19内侧壁上设有若干滤水孔19.1，将淘米水从滤水腔21滤出，淘好的米从下米口1.1落入位于下米口1.1下方的空碗内再注入干净的纯净水。
如图1、图2所示，分装装置还包括机架22、设置在机架22上的进碗导轨23以及驱动分装平台4沿导轨移动的驱动机构，分装平台4沿进碗导轨23移动方向与任一碗升降平台水平分布。
工作原理：将空碗放置在分碗机构上，将盖子放置在分盖机构上，将大米从淘米箱1的入口放入淘米箱1内，淘米箱1内实现淘米。分碗机构将碗相继落入进碗导槽4.1内，空碗通过拨碗机构驱动沿进碗导槽4.1经过下米口1.1，淘好的大米从下米口1.1下到空碗内，加水管16加入水，盛有大米的碗沿进碗导槽4.1经过分盖机构下方，分盖机构将盖子落在装有大米的空碗的碗口处，拨碗机构将放上盖子的碗通过进碗口2.1推入蒸饭装置的碗升降架3内。分装装置移动设置在进碗口2.1外侧，移动分装装置将盖好盖子的碗相继放入碗升降架3内。
以上所述之具体实施例仅为本发明较佳的实施方式，并非以此限定本发明的具体实施范围。凡依照本发明之形状、结构所作的等效变化理应均包含在本发明的保护范围内。
Claims (10)
- 一种批量式蒸饭机，其特征在于，包括：淘米装置，所述淘米装置包括淘米箱，所述淘米箱上设有下米口；蒸饭装置，所述蒸饭装置包括蒸饭箱、移动设置在所述蒸饭箱内的碗升降架以及设置在蒸饭箱上的进碗口和出碗口；分装装置，所述分装装置包括移动设置在所述进碗口外侧的分装平台、转动设置在所述分装平台上的拨碗机构、设置在分装平台上的分碗机构和分盖机构，所述分装平台上设有进碗导槽，所述分碗机构将空碗相继放入进碗导槽内，所述拨碗机构推动空碗沿进碗导槽依次经过下米口、分盖机构和进碗口并放置在碗升降架上。
- 根据权利要求1所述的一种批量式蒸饭机，其特征是，所述分碗机构包括设置在分装平台上的分碗支架、设置在所述分碗支架下部的螺旋分碗组件，所述空碗在分碗支架内沿竖直方向叠放，所述底端的空碗的边缘限位在螺旋分碗组件上，转动所述螺旋分碗组件使得空碗落入进碗导槽内；所述分盖机构包括设置在分装平台上的分盖支架、设置在所述分盖支架下部的螺旋分盖组件，所述盖子在分盖支架内沿竖直方向叠放，所述底端的盖子的边缘限位在螺旋分盖组件上，转动所述螺旋分盖组件使得盖子落在装有米的空碗上方。
- 根据权利要求2所述的一种批量式蒸饭机，其特征是，所述螺旋分碗组件包括若干转动设置在分装平台上的分碗转轴、用于驱动所述分碗转轴转动的分碗执行机构，所述分碗转轴的轴线呈竖直分布，所述分碗转轴的外侧壁上设有第一螺旋叶片，所述若干分碗转轴根据分碗支架上沿竖直方向叠放的空碗呈圆周分布，位于分碗支架最低端的空碗的边缘限位在第一螺旋叶片上；所述螺旋分盖组件包括若干转动设置在分装平台上的分盖转轴、用于驱动所述分盖转轴转动的分盖执行机构，所述分盖转轴的轴线呈竖直分布，所述分盖转轴的外侧壁上设有第二螺旋叶片，所述若干分盖转轴根据分盖支架上沿竖直方向叠放的盖子呈圆周分布，位于分盖支架最低端的盖子的边缘限位在第二螺旋叶片上。
- 根据权利要求1或2或3所述的一种批量式蒸饭机，其特征是，所述拨碗组件包括转动设置在分装平台下方的转杆、通过转杆滑动设置在进碗导槽内的拨杆，所述进碗导槽的底端设有沿进碗方向分布的滑动槽，所述拨杆组件下端穿过所述滑动槽与转杆连接，所述转杆上与拨杆的连接处设有滑槽，所述拨杆的下端滑动设置在滑槽内，所述滑槽沿转杆的长度方向分布。
- 根据权利要求3所述的一种批量式蒸饭机，其特征是，所述蒸饭装置还包括两条位于所述蒸饭箱内且正对分布的的环形输送链、用于驱动所述环形输送链传动的输送链执行机构，所述碗升降架包括若干水平设置在碗升降平台，所述碗升降平台位于所述正对分布的环形输送 链之间，所述碗升降平台沿所述环形输送链上下升降或水平移动。
- 根据权利要求1或2或3或5所述的一种批量式蒸饭机，其特征是，所述进碗口和出碗口均沿水平方向分布，所述进碗口位于所述蒸饭箱朝向分装平台的一侧壁上，所述蒸饭箱上设有与进碗口配合的进碗门，所述蒸饭箱上设有与出碗口配合的出碗门。
- 根据权利要求6所述的一种批量式蒸饭机，其特征是，所述进碗门两侧设有齿条，所述蒸饭箱上设有通过驱动电机驱动的齿轮，所述齿轮与所述齿条配合，所述驱动电机驱动进碗门沿竖直方向上下移动。
- 根据权利要求3所述的一种批量式蒸饭机，其特征是，所述淘米装置还包括伸入淘米箱内的进水管、位于下米口外侧的加水管、转动设置在下米口处且与下米口配合的密封盖、转动设置在淘米箱内的淘米杆，所述淘米杆上设有用于淘米的淘米齿。
- 根据权利要求1或2或3或5或8所述的一种批量式蒸饭机，其特征是，所述淘米装置还包括位于淘米箱底端的下米槽、转动设置在所述下米槽内的下米螺杆以及位于所述下米槽下方的滤水腔，所述下米螺杆与下米槽内侧壁配合，所述下米槽内侧壁上设有若干滤水孔，所述滤水孔贯通淘米箱和滤水腔，所述滤水腔通过连通排水管将淘米水排出淘米箱外。
- 根据权利要求7所述的一种批量式蒸饭机，其特征是，所述分装装置还包括机架、设置在机架上的进碗导轨以及驱动所述分装平台沿导轨移动的驱动机构，所述分装平台沿进碗导轨移动方向与任一碗升降平台水平分布。
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