WO2024053554A1 - Liquid composition and method for producing laminate using liquid composition - Google Patents

Liquid composition and method for producing laminate using liquid composition Download PDF

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WO2024053554A1
WO2024053554A1 PCT/JP2023/031818 JP2023031818W WO2024053554A1 WO 2024053554 A1 WO2024053554 A1 WO 2024053554A1 JP 2023031818 W JP2023031818 W JP 2023031818W WO 2024053554 A1 WO2024053554 A1 WO 2024053554A1
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group
polymer
liquid composition
meth
particles
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PCT/JP2023/031818
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French (fr)
Japanese (ja)
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陽美 中満
蔵 藤岡
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Agc株式会社
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/12Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08L27/18Homopolymers or copolymers or tetrafluoroethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/02Polyamines

Definitions

  • the present invention relates to a liquid composition containing particles of a tetrafluoroethylene polymer. Specifically, the present invention relates to a nonaqueous liquid composition containing particles of a tetrafluoroethylene polymer, and a method for producing a laminate using the liquid composition.
  • tetrafluoroethylene-based polymers which have a low dielectric constant and a low dielectric loss tangent, have been attracting attention as insulating layers for printed circuit boards of communication devices in order to respond to higher speeds and higher frequencies in communication devices.
  • a material for forming an insulating layer containing such a polymer a liquid composition containing particles of a tetrafluoroethylene polymer and a nonaqueous solvent is known.
  • particles of tetrafluoroethylene polymers generally have low dispersibility in nonaqueous solvents.
  • Patent Documents 1 to 3 disclose methods for improving the dispersibility of tetrafluoroethylene polymer particles in a predetermined particle size, including a fluorine-based additive having a perfluoroalkyl group and a lipophilic group.
  • a fluorine-based additive having a perfluoroalkyl group and a lipophilic group.
  • Non-aqueous liquid compositions of particles of certain tetrafluoroethylene polymers have been proposed.
  • a liquid composition containing a fluorine-based additive as in Patent Document 1 and Patent Document 2 the dispersibility of tetrafluoroethylene polymer particles is improved, but on the other hand, the liquid composition contains a coating film (polymer layer), etc.
  • the liquid composition contains a coating film (polymer layer), etc.
  • problems may occur with initial dispersibility, such as time required for dispersing the particles of the tetrafluoroethylene polymer and difficulty in obtaining a uniform liquid composition depending on the shearing conditions.
  • the present inventors have discovered that a liquid composition containing a tetrafluoroethylene polymer, a specific (meth)acrylate polymer that does not have a fluorine atom, or a specific carboxylic acid ester that does not have a fluorine atom, and a nonaqueous solvent, It was found that it has excellent dispersion stability and is easy to handle.
  • molded articles such as polymer layers formed from such liquid compositions have excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent) based on the tetrafluoroethylene polymer, It was also discovered that the surface thereof is excellent in hydrophilicity, etc., leading to the present invention.
  • the purpose of the present invention is to form a molded product with excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent), as well as excellent hydrophilicity and smoothness of the surface, and a stable dispersion.
  • the present invention provides a liquid composition containing a tetrafluoroethylene polymer that has excellent properties and handleability.
  • Tetrafluoroethylene polymer particles At least one fluorine atom-free compound selected from the following compounds (1) to (3), A liquid composition comprising a non-aqueous solvent.
  • Compound (1) Silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a monovalent hydrocarbon group having 6 to 40 carbon atoms
  • Compound (2) Selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group
  • Compound (3) A carboxylic acid ester having an amine value of 20 to 120 mg/KOH and having a hydroxyl group
  • the liquid composition of [2] which contains no (meth)acrylate polymer.
  • Tetrafluoroethylene polymer particles at least one nitrogen atom-containing group selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group, and a monovalent hydrocarbon group having 6 to 40 carbon atoms.
  • a liquid composition comprising a (meth)acrylate-based polymer that has no fluorine atoms and a non-aqueous solvent.
  • the tetrafluoroethylene polymer is a heat-melting tetrafluoroethylene polymer containing an oxygen-containing polar group.
  • the (meth)acrylate-based polymer has a (meth)acrylate that does not contain a nitrogen atom and at least one nitrogen atom-containing group selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group.
  • a liquid composition comprising particles of a tetrafluoroethylene polymer, a nonaqueous solvent, and a carboxylic acid ester having an amine value of 20 to 120 mg/KOH and having a hydroxyl group.
  • the tetrafluoroethylene polymer is a heat-melting tetrafluoroethylene polymer containing an oxygen-containing polar group.
  • the liquid composition according to [32], wherein the particles of the tetrafluoroethylene polymer have an average particle diameter of 1 ⁇ m or more and less than 10 ⁇ m.
  • the liquid composition of [32] further comprising a silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a monovalent hydrocarbon group having 6 to 40 carbon atoms and no fluorine atom.
  • the liquid composition according to any one of [32] to [44] is placed on the surface of a base material and heated to form a polymer layer containing the tetrafluoroethylene polymer, and the liquid composition is formed of the base material.
  • a method for producing a laminate comprising obtaining a laminate having a base material layer and the polymer layer in this order.
  • a liquid composition with excellent dispersion stability and handling properties can be provided.
  • Such a liquid composition has excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent) based on the tetrafluoroethylene polymer, and has excellent hydrophilicity and smoothness on its surface.
  • molded products such as coating films (polymer layers) can be formed.
  • Average particle diameter (D50) is the volume-based cumulative 50% diameter of particles or fillers determined by laser diffraction/scattering method. That is, the particle size distribution is measured by a laser diffraction/scattering method, a cumulative curve is determined with the total volume of the particle population as 100%, and the particle diameter is the point on the cumulative curve where the cumulative volume becomes 50%.
  • the D50 of particles or fillers is determined by dispersing the particles in water and analyzing the particles using a laser diffraction/scattering method using a laser diffraction/scattering particle size distribution analyzer (LA-920 measuring instrument, manufactured by Horiba, Ltd.) .
  • Average particle diameter (D90) is the volume-based cumulative 90% diameter of particles, which is determined in the same manner as D50.
  • the specific surface area of particles or fillers is a value calculated by measuring particles by gas adsorption (constant volume method) BET multi-point method, and is determined using NOVA4200e (manufactured by Quantachrome Instruments).
  • Melting temperature is the temperature corresponding to the maximum value of the melting peak of the polymer as measured by differential scanning calorimetry (DSC).
  • DSC differential scanning calorimetry
  • Glass transition point (Tg)” is a value measured by analyzing a polymer using a dynamic mechanical analysis (DMA) method.
  • Viscosity is determined by measuring the liquid composition using a B-type viscometer at 25° C.
  • the "surface tension" of a solvent or solution is a value measured by the Wilhelmy method at 25° C. using a surface tension meter.
  • a "unit" in a polymer means an atomic group based on the monomer formed by polymerization of the monomer.
  • the unit may be a unit directly formed by a polymerization reaction, or may be a unit in which a part of said unit is converted into another structure by processing the polymer.
  • a unit based on monomer a will also be simply referred to as a "monomer a unit.”
  • the liquid composition of the present invention (hereinafter also referred to as “the present composition”) comprises particles (hereinafter also referred to as "F particles") of a tetrafluoroethylene polymer (hereinafter also referred to as “F polymer”). , at least one fluorine-free compound selected from the following compounds (1) to (3) (hereinafter also referred to as “non-fluorine compound”), and a non-aqueous solvent.
  • Compound (1) Silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a monovalent hydrocarbon group having 6 to 40 carbon atoms
  • Compound (2) Group consisting of an amino group, an ammonium group, an amide group, and a carbamate group A (meth)acrylate polymer having at least one nitrogen atom-containing group selected from the following and a monovalent hydrocarbon group having 6 to 40 carbon atoms
  • Compound (3) having an amine value of 20 to 120 mg/KOH and having a hydroxy group Carboxylic acid ester
  • the present composition may contain only one type of non-fluorine compound, or may contain two or more types of non-fluorine compounds.
  • This composition has excellent dispersion stability and handling properties, and molded products such as coating films (polymer layers) formed from it have heat resistance, electrical properties (low linear expansion coefficient, low dielectric constant, etc.) based on the F polymer. It has excellent physical properties such as low dielectric loss tangent), and its surface has excellent hydrophilicity and smoothness. The reason why this composition has excellent dispersion stability and handling properties is not necessarily clear, but it is thought to be as follows.
  • the non-fluorine compound contained in the present composition has a balanced affinity for the F polymer and the non-aqueous solvent, and tends to enhance the interaction between the two. As a result, aggregation and sedimentation of F particles in the liquid are suppressed, and liquid physical properties such as dispersion stability and viscosity of the composition are likely to be improved.
  • non-fluorine compounds do not have fluorine atoms, they are thought to improve the physical properties of layers such as hydrophilicity and smoothness of the surface when forming molded products such as coatings and layers. This mechanism of action becomes more pronounced when the non-aqueous solvent constituting the composition is a specific polar solvent or when the composition contains two or more non-fluorine compounds.
  • the F polymer in the present invention is a polymer containing units based on tetrafluoroethylene (hereinafter also referred to as "TFE") (hereinafter also referred to as “TFE units”).
  • the F polymer may be thermofusible or non-thermofusible.
  • thermofusible polymer means a polymer that exists at a temperature at which the melt flow rate is 1 to 1000 g/10 minutes under a load of 49N.
  • the melting temperature of the heat-melting F polymer is preferably 180°C or higher, more preferably 200°C or higher.
  • the melting temperature of the F polymer is preferably 325°C or lower, more preferably 320°C or lower.
  • a molded article such as a coating film (polymer layer) formed from the present composition tends to have excellent heat resistance.
  • the glass transition point of the F polymer is preferably 50°C or higher, more preferably 75°C or higher.
  • the glass transition point of the F polymer is preferably 150°C or lower, more preferably 125°C or lower.
  • the fluorine content of the F polymer is preferably 70% by mass or more, more preferably 72 to 76% by mass.
  • F polymers include polytetrafluoroethylene (PTFE), polymers containing TFE units and units based on ethylene (ETFE), polymers containing TFE units and units based on propylene, TFE units and perfluoro(alkyl vinyl ether) (PAVE) Polymers (PFA) containing units based on (PAVE units), polymers (FEP) containing TFE units and units based on hexafluoropropylene are preferred, PFA and FEP are more preferred, and PFA is even more preferred. These polymers may further contain units based on other comonomers.
  • PTFE include low molecular weight PTFE and modified PTFE.
  • the F polymer preferably has an oxygen-containing polar group, more preferably a hydroxyl group-containing group or a carbonyl group-containing group, and even more preferably a carbonyl group-containing group.
  • the present composition is more likely to exhibit the mechanism of action of the present invention, such as initial dispersibility and dispersion stability, and is likely to be excellent in dispersion stability and handleability.
  • molded products such as coating films (polymer layers) formed from this composition have physical properties such as heat resistance, electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent), and hydrophilic properties of their surfaces. It tends to have excellent smoothness.
  • the hydroxyl group-containing group is preferably a group containing an alcoholic hydroxyl group, more preferably -CF 2 CH 2 OH and -C(CF 3 ) 2 OH.
  • Carbonyl group-containing groups include carboxyl group, alkoxycarbonyl group, amide group, isocyanate group, carbamate group (-OC(O)NH 2 ), acid anhydride residue (-C(O)OC(O)-), imide Residues (-C(O)NHC(O)-, etc.) and carbonate groups (-OC(O)O-) are preferred, and acid anhydride residues are more preferred.
  • the number of oxygen-containing polar groups in the F polymer is preferably 10 to 5,000, more preferably 100 to 3,000 per 1 ⁇ 10 6 carbon atoms in the main chain. Note that the number of oxygen-containing polar groups in the F polymer can be quantified by the composition of the polymer or the method described in International Publication No. 2020/145133.
  • the oxygen-containing polar group may be contained in a unit based on a monomer in the F polymer, or may be contained in a terminal group of the main chain of the F polymer, with the former being preferred.
  • Examples of the latter embodiment include an F polymer having an oxygen-containing polar group as a terminal group derived from a polymerization initiator, a chain transfer agent, etc., and an F polymer obtained by subjecting the F polymer to plasma treatment or ionizing radiation treatment.
  • the F polymer is preferably a polymer having carbonyl group-containing groups, including TFE units and PAVE units, and includes units based on monomers having TFE units, PAVE units and carbonyl group-containing groups, and for the total units: More preferably, the polymer contains 90 to 99 mol%, 0.99 to 9.97 mol%, and 0.01 to 3 mol% of these units in this order. Specific examples of such F polymers include the polymers described in International Publication No. 2018/016644.
  • the monomer having a carbonyl group-containing group is preferably itaconic anhydride, citraconic anhydride, and 5-norbornene-2,3-dicarboxylic anhydride (hereinafter also referred to as "NAH"), and more preferably NAH.
  • the D50 of the F particles is preferably 1 ⁇ m or more and less than 10 ⁇ m.
  • the F particles may be solid particles or non-hollow particles.
  • the F particles may be secondary particles formed from nanometer-order fine particles.
  • the D50 of the F particles is preferably 1.0 ⁇ m or more, more preferably 1.5 ⁇ m or more.
  • D50 of the F particles is preferably 6 ⁇ m or less, more preferably 5 ⁇ m or less.
  • the D90 of the F particles is preferably 8 ⁇ m or less, more preferably 6 ⁇ m or less.
  • the specific surface area of the F particles is preferably 1 to 25 m 2 /g, more preferably 6 to 15 m 2 /g.
  • the specific surface area of the F particles is within the above range, the surfaces of the F particles are more easily wetted, the number of coarse particles is small, and the mechanism of action of the present invention is more likely to be exhibited.
  • the F particles are particles containing F polymer, and are preferably composed of F polymer. More preferably, the F particles are particles of a heat-melting F polymer having an oxygen-containing polar group and having a melting temperature of 200 to 325°C. In this case, the mechanism of action of the present invention is more fully expressed, and aggregation of F particles is also more likely to be suppressed.
  • the F particles may contain a resin or an inorganic compound other than the F polymer, or may form a core-shell structure in which the F polymer is the core and the shell is a resin or inorganic compound other than the F polymer.
  • a core-shell structure may be formed in which the shell is made of a resin other than F polymer or an inorganic compound is made of a core.
  • examples of the resin other than the F polymer include aromatic polyester, polyamideimide, polyimide, and maleimide, and examples of the inorganic compound include silica and boron nitride.
  • One type of F particles may be used, or two or more types may be used.
  • the content of F particles in the present composition is preferably 25% by mass or more, more preferably 30% by mass or more.
  • the content of F particles is preferably 75% by mass or less, more preferably 60% by mass or less.
  • the non-aqueous solvent in the present composition is a compound that is liquid at 25°C under atmospheric pressure, and preferably has a boiling point of 50 to 240°C.
  • One type of non-aqueous solvent may be used, or two or more types may be used. When two types of non-aqueous solvents are used, it is preferable that the two types of non-aqueous solvents are compatible with each other.
  • non-aqueous solvents examples include hydrocarbons, amides, ketones, esters, and ethers.
  • Hydrocarbons include hexane, octane, cyclohexane, ethylcyclohexane, benzene, ethylbenzene, toluene, xylene, cymene, mesitylene.
  • Amides include N-methyl-2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, N,N-dimethylpropanamide, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy- Examples include N,N-dimethylpropanamide, N,N-diethylformamide, hexamethylphosphoric triamide, and 1,3-dimethyl-2-imidazolidinone.
  • ketones include acetone, methyl ethyl ketone, methyl isopropyl ketone, methyl isobutyl ketone, methyl n-pentyl ketone, methyl isopentyl ketone, 2-heptanone, cyclopentanone, cyclohexanone, and cycloheptanone.
  • esters include methyl acetate, ethyl acetate, butyl acetate, methyl lactate, ethyl lactate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethyl ethoxypropionate, ethyl 3-ethoxypropionate, ⁇ -butyrolactone, ⁇ -
  • the ether include diethylene glycol diethyl ether, anisole, ethylbenzyl ether, butylphenyl ether, and diphenyl ether.
  • the non-aqueous solvent is selected from the group consisting of amides, ketones and esters.
  • the content of the nonaqueous solvent in this composition is preferably 30% by mass or more, more preferably 40% by mass or more.
  • the content of the non-aqueous solvent is preferably 70% by mass or less, more preferably 60% by mass or less.
  • the surface tension of the non-aqueous solvent is preferably 20 to 50 mN/m.
  • the surface tension of N-methyl-2-pyrrolidone is 41 mN/m
  • the surface tension of cyclohexanone is 35.2 mN/m. It is thought that when a non-aqueous solvent whose surface tension is within the above range is used, the dispersion stability of the F particles is excellent and the mechanism of action of the present invention is more likely to be expressed.
  • a preferred embodiment of the present composition includes F particles, a silicone-modified (meth)acrylate polymer having a polyorganosiloxane group, a monovalent hydrocarbon group having 6 to 40 carbon atoms, and no fluorine atom
  • Embodiment (1) includes a silicone-modified (meth)acrylate polymer (hereinafter also referred to as "silicone-modified (meth)acrylate polymer") and a non-aqueous solvent.
  • embodiment (1) is an embodiment in which the non-fluorine compound is compound (1).
  • the present composition which is aspect (1) (hereinafter also referred to as “the present composition (1)”), has excellent dispersion stability and handling properties, and is suitable for molded products such as coating films (polymer layers) formed from it. has excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent) based on the F polymer, and also has excellent hydrophilicity and smoothness of its surface.
  • this composition (1) has excellent dispersion stability and handling properties is not necessarily clear, but it is thought to be as follows.
  • the silicone-modified (meth)acrylate polymer contained in the present composition (1) has a high affinity for F particles due to its polyorganosiloxane moiety, and particularly tends to improve the wettability of F particles.
  • this composition due to the presence of monovalent hydrocarbon groups having 6 to 40 carbon atoms, it has an affinity for non-aqueous solvents, and these properties are balanced by the rigid (meth)acrylic chains that make up the polymer chain. It is thought that there are. Therefore, this composition has excellent liquid physical properties such as dispersion stability and handling properties of F particles, and since the silicone-modified (meth)acrylate polymer does not have fluorine atoms, it can be used in molded products such as coatings and layers.
  • the layer it is thought that in forming the layer, the physical properties of the layer such as hydrophilicity and smoothness of the surface are improved. This mechanism of action becomes more pronounced when the non-aqueous solvent constituting the present composition (1) is a specific polar solvent or when the present composition (1) further contains the compound (2). .
  • the monovalent hydrocarbon group having 6 to 40 carbon atoms contained in the silicone-modified (meth)acrylate polymer constituting the present composition (1) includes an alkyl group, an alkenyl group, an alkynyl group, an aryl group, and the following formula (1).
  • Q 1 , Q 2 and Q 3 are each independently an alkyl group or an aryl group, or Q 1 and Q 2 are hydrogen atoms, and Q 3 is an aryl group, Q 1 and Q 2 are each independently a hydrogen atom or an alkyl group and Q 3 is an alkoxy group, or Q 1 is a hydrogen atom or an alkyl group and Q 2 and Q 3 are together to form a linear or branched alkylene group which may have a ring structure.
  • Examples include groups represented by the following. These groups may have a substituent. Note that the alkylene group in formula (1) may contain an unsaturated bond or a hetero atom.
  • Examples of monovalent hydrocarbon groups include cyclohexyl group, t-butylcyclohexyl group, benzyl group, norbornyl group, dicyclopentadienyl group, adamantyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group, tridecyl group. group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nonadecyl group, and icosyl group.
  • the monovalent hydrocarbon group is an alkyl group having 12 to 40 carbon atoms, and dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nonadecyl group, and icosyl group are more preferable.
  • dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nonadecyl group, and icosyl group are more preferable.
  • dodecyl group tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nona
  • the polyorganosiloxane group possessed by the silicone-modified (meth)acrylate polymer constituting the present composition (1) is preferably derived from a (meth)acrylate unit having a polyorganosiloxane group.
  • examples of such (meth)acrylates include (meth)acrylates having polyorganosiloxane groups obtained by reacting 3-(trialkoxysilyl)propyl (meth)acrylate with alkoxysilane or phenoxysilane.
  • silicone-modified (meth)acrylate-based polymers include (meth)acrylate-based polymers having a polysilsesquioxane (dehydrated polycondensate of a hydrolyzate of a silane compound having three hydrolyzable functional groups) structure.
  • examples of such polymers include ladder-type polysilsesquioxane in which a silicon-containing group is introduced at the end of a ladder skeleton, which is described in JP-A No. 2013-155231.
  • the silicone-modified (meth)acrylate polymer preferably further has a hydroxyl group from the viewpoint of further improving the hydrophilicity of the surface of a molded product formed from the present composition.
  • the hydroxyl group may be present in the main chain or in the side chain of the silicone-modified (meth)acrylate polymer.
  • a silicone-modified acrylate polymer having a monovalent hydrocarbon group having 6 to 40 carbon atoms and a polyorganosiloxane group, preferably in a side chain or a graft chain, and further having a hydroxyl group, is preferred from the viewpoint of bulk and hydrophilicity. , is preferable for further inclusion in the present composition.
  • silicone-modified (meth)acrylate polymers such as “SQ100” and “SQ200” (both trade names) manufactured by Tokushiki Co., Ltd. and “Charine” series manufactured by Nissin Chemical Industry Co., Ltd., and the like.
  • This composition (1) may further contain compound (2).
  • compound (2) When compound (2) is further contained, its content is preferably 10% by mass or less, more preferably 5% by mass or less, based on the total mass of the liquid composition. Further, when compound (2) is further contained, the content is preferably 0.01 to 0.15 as a mass ratio to the F particles contained in the present composition. is preferably smaller than the content of the silicone-modified (meth)acrylate polymer (compound (1)).
  • a preferred embodiment of the present composition includes F particles, at least one nitrogen atom-containing group selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group, and a monovalent group having 6 to 40 carbon atoms.
  • Embodiment (2) comprising a (meth)acrylate polymer having a hydrocarbon group and no fluorine atom (hereinafter also referred to as "nitrogen-containing atom group-containing (meth)acrylate polymer”) and a non-aqueous solvent can be mentioned.
  • embodiment (2) is an embodiment in which the non-fluorine compound is compound (2).
  • the present composition which is aspect (2) (hereinafter also referred to as “the present composition (2)”), has excellent dispersion stability and handling properties, and is suitable for molded products such as coating films (polymer layers) formed from it. has excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent) based on the F polymer, and also has excellent hydrophilicity and smoothness of its surface.
  • the present composition (2) has excellent dispersion stability and handling properties is not necessarily clear, but it is thought to be as follows.
  • the nitrogen-containing group-containing (meth)acrylate polymer contained in the present composition (2) not only has a high affinity for the nitrogen-containing group with respect to non-aqueous solvents, but also has rigidity that constitutes the polymer chain.
  • the monovalent hydrocarbon group having 6 to 40 carbon atoms held in the (meth)acrylic chain acts as a steric hindrance, easily suppressing aggregation and sedimentation of F particles, and improving the dispersibility of F particles in this composition. is estimated to be increasing. Therefore, this composition (2) has excellent liquid properties such as dispersion stability and handleability, and since the (meth)acrylate polymer containing nitrogen-containing atom groups does not have fluorine atoms, it is possible to form coating films, layers, etc.
  • the nitrogen-containing atom group-containing (meth)acrylate polymer contained in the present composition (2) is selected from the group consisting of (meth)acrylates that do not contain nitrogen atoms, amino groups, ammonium groups, amide groups, and carbamate groups.
  • it is a copolymer obtained by copolymerizing a (meth)acrylate having at least one nitrogen atom-containing group (hereinafter also referred to as "nitrogen atom-containing (meth)acrylate").
  • the above-mentioned monovalent hydrocarbon group may have a substituent, and the group may contain an unsaturated bond or a heteroatom.
  • Examples of monovalent hydrocarbon groups include alkyl groups having 1 to 40 carbon atoms, alkenyl groups having 2 to 40 carbon atoms, hydroxyalkyl groups having 2 to 4 carbon atoms, and alkylmonoalkylene containing alkyl groups having 1 to 18 carbon atoms.
  • Glycol group alkyl polyalkylene glycol group containing an alkyl group having 1 to 18 carbon atoms, alkenyl monoalkylene glycol group containing an alkenyl group having 2 to 18 carbon atoms, or poly substituted with an alkenyl group having 2 to 18 carbon atoms
  • alkylene glycol groups and alkyl groups having 12 to 40 carbon atoms are preferred.
  • Examples of the compound represented by formula (2) include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, and isobutyl (meth)acrylate.
  • acrylate hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isodecyl (meth)acrylate, lauryl (meth)acrylate, cyclohexyl (meth)acrylate, octadecyl (meth)acrylate, benzyl (meth)acrylate, isobornyl (meth)acrylate ) acrylate, allyl (meth)acrylate, crotyl (meth)acrylate, oleyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, methoxydiethylene glycol Examples include (meth)acrylate, methoxypropylene glycol (meth)acrylate, n-butoxyethylene glycol (meth)acrylate, 2-phenoxyethyl (meth)acrylate, and trioxyethylenenonylphenol
  • R 2 represents a hydrogen atom or a methyl group
  • n represents an integer of 2 to 8
  • a 2 represents an amino group (R 4 ) represented by -N(R 4 )(R 5 )
  • R 5 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms )
  • an ammonium group R 6 , R 7 and R 8 each independently have an alkyl group having 1 to 6 carbon atoms, a hydroxyalkyl group having 2 to 6 carbon atoms, an alkoxyalkyl group having 1 to 4 carbon atoms, a cycloalkyl group, an aralkyl group, or a substituent.
  • X - represents a halide ion or an anionic residue of an acid
  • an amide group represented by -NHC(O)(R 9 ) R 9 is a carbon number of 1 to 10)
  • a carbamate group represented by -NHC(O)-OR 10 R 10 represents an organic group having 1 to 10 carbon atoms
  • alkyl group having 1 to 6 carbon atoms each independently represented by R 4 , R 5 , R 6 , R 7 , and R 8 include methyl group, ethyl group, propyl group, butyl group, heptyl group, and hexyl group. Can be mentioned. These groups may have a substituent.
  • Examples of the hydroxyalkyl group having 2 to 6 carbon atoms each independently represented by R 6 , R 7 and R 8 include hydroxyethyl group, hydroxypropyl group, hydroxybutyl group, hydroxyheptyl group, and hydroxyhexyl group
  • Examples of the alkoxyalkyl group having 1 to 4 carbon atoms include methoxymethyl group, methoxyethyl group, methoxypropyl group, ethoxymethyl group, ethoxyethyl group, and propoxymethyl group
  • examples of the cycloalkyl group include cyclopropyl group.
  • cyclobutyl group examples include benzyl group and ethylphenyl group.
  • aralkyl group examples include benzyl group and ethylphenyl group.
  • the above groups may have a substituent.
  • examples of the organic group having 1 to 10 carbon atoms represented by R 9 and R 10 include the groups exemplified above as the groups represented by R 4 , R 5 , R 6 , R 7 and R 8 .
  • the alkylene group represented by -C n H 2n - may have a hydroxyl group on any carbon atom thereof.
  • Examples of the halide ions represented by X ⁇ include Cl ⁇ , Br ⁇ , I ⁇ , and F ⁇
  • examples of acid anion residues include HSO 4 ⁇ , SO 4 2 ⁇ , NO 3 ⁇ , PO 4 3 - , HPO 4 3- , H 2 PO 4 - , C 6 H 6 SO 3 - , and OH - .
  • Examples of the compound represented by formula (3) include N,N-dimethylaminoethyl (meth)acrylate, N,N-diethylaminoethyl (meth)acrylate, Nt-butylaminoethyl (meth)acrylate, N, N-dimethylaminopropyl (meth)acrylate, N,N-dimethylaminobutyl (meth)acrylate, N-propylaminoethyl (meth)acrylate, N-butylaminoethyl (meth)acrylate; 2-hydroxy-3-(meth)acrylate; ) acryloxypropyltrimethylammonium chloride, 2-hydroxy-3-(meth)acryloxypropyltriethanolammonium chloride, 2-hydroxy-3-(meth)acryloxypropyldimethylbenzyl ammonium chloride, 2-hydroxy-3-(meth)acryloxypropyltrimethylammonium chloride, ) acryloxypropyldimethylphenyl
  • the nitrogen-containing (meth)acrylate polymer contains the above-described nitrogen-free (meth)acrylate, the above-described nitrogen-containing (meth)acrylate, and a terminal (meth)acryloyl group-containing macromonomer. It may also be a polymerized copolymer.
  • macromonomer AA-6 (trade name, polymethyl methacrylate containing a terminal methacryloyl group, number average molecular weight (Mn) 6000), both manufactured by Toagosei Co., Ltd.
  • macromonomer AW-6S (trade name, polyisobutyl containing a terminal methacryloyl group) methacrylate, Mn6000
  • macromonomer AB-6 (trade name, polybutyl acrylate containing a terminal methacryloyl group, Mn6000)
  • macromonomer AS-6 (trade name, polystyrene containing a terminal methacryloyl group, Mn6000).
  • the nitrogen-containing (meth)acrylate polymer contains, for example, 10 to 85 parts by mass of (meth)acrylate that does not contain nitrogen atoms, 10 to 60 parts by mass of nitrogen-containing (meth)acrylate, and optionally
  • a copolymer having a number average molecular weight (Mn) of 4,000 to 100,000 is preferably copolymerized with 5 to 30 parts by mass of a macromonomer containing a terminal (meth)acryloyl group.
  • Mn number average molecular weight
  • molded products such as coating films (polymer layers) formed from the composition tend to have excellent surface hydrophilicity and smoothness.
  • Such copolymers may be random copolymers, block copolymers, or graft copolymers.
  • the nitrogen-containing atom group-containing (meth)acrylate polymer preferably has a hydroxyl group from the viewpoint of further improving the hydrophilicity of the surface of a molded product formed from the present composition.
  • the hydroxyl group may be present in the main chain or side chain of the (meth)acrylate polymer, and may be present at the terminal, in the polymer block, or in the graft chain. good.
  • Examples of the (meth)acrylate polymer having a hydroxyl group include a compound represented by formula (2) in which A 1 is a hydroxyalkyl group or a (mono/poly)alkylene glycol group, or a compound represented by formula (3).
  • Examples include copolymers.
  • the nitrogen-containing atom group-containing (meth)acrylate polymer is a polymer having an amino group or an ammonium group
  • the amine value thereof is preferably 200 mgKOH/g or less, more preferably 150 mgKOH/g or less, and still more preferably 100 mgKOH/g or less. preferable.
  • the amine value is preferably 10 mgKOH/g or more.
  • commercially available products can be used, such as "DOPA-15B”, “DOPA-15BHFS”, “DOPA-17HF”, “DOPA-22”, “DOPA-35” manufactured by Kyoeisha Kagakusha. ” (both are product names).
  • This composition (2) may further contain compound (1).
  • compound (1) When compound (1) is further contained, its content is preferably 10% by mass or less, more preferably 5% by mass or less, based on the total mass of composition (2). Further, when compound (1) is further contained, the content thereof is preferably 0.01 to 0.15 as a mass ratio to the F particles contained in the present composition. Furthermore, it is preferable that the content of compound (1) in the present composition (2) is greater than the content of compound (2).
  • a preferred embodiment of the present composition includes F particles, a nonaqueous solvent, and a carboxylic acid ester having an amine value of 20 to 120 mg/KOH and having a hydroxyl group (hereinafter also referred to as “carboxylic acid ester”).
  • Embodiment (3) includes the following. In other words, embodiment (3) is an embodiment in which the compound having no fluorine atom is compound (3).
  • the present composition of aspect (3) (hereinafter also referred to as "present composition (3)”) has excellent initial dispersibility and dispersion stability, and is excellent in handleability. Molded products such as coating films (polymer layers) formed from the present composition (3) have excellent heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, low dielectric loss tangent), etc. based on the tetrafluoroethylene polymer. It has excellent physical properties, and its surface has excellent hydrophilicity and smoothness.
  • the carboxylic acid ester contained in the present composition (3) has an amine value of 20 to 120 mg/KOH and has a hydroxy group.
  • the amine value of the carboxylic acid ester is preferably 100 mgKOH/g or less.
  • the amine value is preferably 25 mgKOH/g or more.
  • the acid value of the carboxylic acid ester is preferably 5 to 20 mg/KOH, more preferably 5 to 15 mg/KOH.
  • the amine value is a value calculated by potentiometric titration using a 0.1N aqueous hydrochloric acid solution and converted into an equivalent amount of potassium hydroxide.
  • the acid value can be measured by potentiometric titration according to JIS K 0070.
  • the carboxylic acid ester preferably has an ethyleneimine group and an oxyalkylenecarbonyl group, and is preferably a polymer having an ethyleneimine group in its main chain and an oxyalkylenecarbonyl group in its side chain.
  • the oxyalkylene carbonyl group is preferably a group formed by ring opening of a lactone such as ⁇ -caprolactone, ⁇ -valerolactone, ⁇ -valerolactone, 4-methyl- ⁇ -valerolactone, etc.
  • a group formed by ring polymerization is more preferable.
  • Such an oxyalkylene carbonyl group can have a hydroxy group at its terminal by ring opening of the lactone.
  • the carboxylic acid ester contained in the present composition (3) has a hydroxy group, and is thought to contribute to improving the hydrophilicity of the surface of a molded product formed from the present composition.
  • the hydroxyl group may be present in the main chain or side chain of the carboxylic acid ester polymer, and may be present at the terminal or in the polymer chain.
  • a carboxylic acid ester having a hydroxy group can be produced by a known method.
  • Examples include compounds obtained by reacting polyethyleneimine with polyester, which are described in JP-A-54-37082, JP-A-61-174,939, and the like.
  • the carboxylic acid ester is preferably a polymer whose main chain is polyethyleneimine and whose side chain contains at least polycaprolactone.
  • the carboxylic acid ester is a compound obtained by addition polymerizing ⁇ -caprolactone to polyethyleneimine.
  • the carboxylic acid ester is a polymer as described above in which the hydrophobic part, which is the alkylene moiety of each of the polyethyleneimine group and the oxyalkylene carbonyl group, and the hydrophilic part, which is the amino group and the hydroxy group, are arranged in a balanced manner. It is presumed that the interaction between the F particles and the carboxylic acid ester that adsorbs them in a well-balanced manner is likely to occur, and aggregation and sedimentation between the F particles can be suppressed, making it easier to improve the dispersibility of the F particles in the present composition.
  • this composition has improved initial dispersibility and dispersion stability, and also improves layer properties such as surface hydrophilicity and smoothness when forming molded products such as coatings and layers. It will be done. This mechanism of action becomes even more pronounced when the composition (3) further contains the compound (1).
  • the weight average molecular weight (Mw) of the polymer carboxylic acid ester is preferably in the range of 2,000 to 20,000. Further, the molecular weight distribution of such a polymer is preferably 2 or less. When Mw is within the above range, the above-mentioned mechanism of action is more fully expressed and aggregation of F particles is also more likely to be suppressed. Furthermore, molded products such as coating films (polymer layers) formed from the composition tend to have excellent surface hydrophilicity and smoothness.
  • carboxylic acid esters can also be used as such carboxylic acid esters.
  • it can be selected from compounds in the "DISPER” series (manufactured by BYK) such as “DISPERBYK107” and “DISPERBYK108", the “Sols Bars” series (manufactured by Lubrizol), and the “Ajisper” series (manufactured by Ajinomoto Fine Techno).
  • This composition (3) may further contain compound (1).
  • compound (1) When compound (1) is further contained, its content is preferably 10% by mass or less, more preferably 5% by mass or less, based on the total mass of the liquid composition. Further, when compound (1) is further contained, the content thereof is preferably 0.01 to 0.15 as a mass ratio to the F particles contained in composition (3). Further, it is preferable that the content of the silicone-modified (meth)acrylate polymer (compound (1)) in the present composition (3) is greater than the content of the carboxylic acid ester contained in the present composition (3).
  • the content of the non-fluorine compound in the composition is preferably 10% by mass or less based on the total mass of the composition. Further, the content of the non-fluorine compound is preferably 0.01 to 0.15, more preferably 0.03 to 0.12, as a mass ratio to the F particles contained in the present composition.
  • the viscosity of the present composition is preferably 3000 mPa ⁇ s or less, more preferably 2000 mPa ⁇ s or less.
  • the viscosity of this composition part is preferably 10 mPa ⁇ s or more, more preferably 25 mPa ⁇ s or more.
  • the present composition has excellent coating properties and is easy to form into a molded article such as a coating film (polymer layer) having an arbitrary thickness. Further, the present composition having a viscosity within this range tends to exhibit the physical properties of the F polymer to a high degree in a molded article formed from the composition.
  • the thixotropic ratio of the present composition is preferably 1.0 to 2.5. In this case, the present composition has excellent coating properties and homogeneity, and can easily produce denser molded products.
  • the composition may further contain a nonionic surfactant.
  • a nonionic surfactant examples include glycol surfactants, acetylene surfactants, and silicone surfactants different from compound (1).
  • One type of nonionic surfactant may be used, or two or more types may be used.
  • the present composition further contains a nonionic surfactant, the content thereof is preferably in the range of 1 to 15% by mass, and 3 to 10% by mass, based on the F particles in the composition. The range is more preferred.
  • the composition may further contain an inorganic filler.
  • a molded article such as a coating film (polymer layer) formed from the present composition tends to have excellent electrical properties and low linear expansion.
  • the shape of the inorganic filler may be spherical, needle-like (fibrous), or plate-like, and specifically, spherical, scale-like, layered, leaf-like, apricot-like, columnar, cock-comb-like, etc. It may be axial, leaf-like, mica-like, block-like, flat-plate-like, wedge-like, rosette-like, mesh-like, or prismatic.
  • inorganic fillers examples include quartz powder, silica, wollastonite, talc, silicon compounds such as silicon nitride, silicon carbide, and mica; nitrogen compounds such as boron nitride and aluminum nitride; aluminum oxide, zinc oxide, titanium oxide, and cerium oxide. , metal oxides such as beryllium oxide, magnesium oxide, nickel oxide, vanadium oxide, copper oxide, iron oxide, silver oxide; carbon fibers; carbon allotropes such as graphite, graphene, carbon nanotubes; metals such as silver and copper; It will be done.
  • One type of inorganic filler may be used, or two or more types may be used in combination.
  • the D50 of the inorganic filler is preferably 0.1 to 50 ⁇ m.
  • the surface of the inorganic filler may be surface-treated with a silane coupling agent.
  • the content of the inorganic filler in the present composition is preferably 1 to 25% by mass.
  • the composition may further contain other resins different from the F polymer.
  • Such other resin may be contained in the present composition as non-hollow particles, or may be contained dissolved or dispersed in the non-aqueous solvent constituting the present composition.
  • Other resins include polyester resins such as liquid crystalline aromatic polyesters, polyimide resins, polyamideimide resins, epoxy resins, maleimide resins, urethane resins, polyphenylene ether resins, polyphenylene oxide resins, and polyphenylene sulfide resins.
  • aromatic polymers are preferred, and at least one aromatic imide polymer selected from the group consisting of aromatic polyimide, aromatic polyamic acid, aromatic polyamideimide, and precursors of aromatic polyamideimide is more preferred. preferable.
  • the present composition further contains other resins, the content of the other resins relative to the F particles is preferably 1 to 25% by mass.
  • the present composition may further contain a viscosity modifier from the viewpoint of adjusting its viscosity and thixotropic ratio.
  • the present composition further contains an antifoaming agent, a dehydrating agent, a plasticizer, a weathering agent, an antioxidant, a heat stabilizer, a lubricant, an antistatic agent, a whitening agent, a coloring agent, a conductive agent, a mold release agent, and a flame retardant. It may contain additives such as.
  • This composition is obtained by mixing F particles, a non-fluorine compound, a non-aqueous solvent, a nonionic surfactant, an inorganic filler, other resins, additives, and the like.
  • This composition may be obtained by mixing the F particles, the non-fluorine compound, and the non-aqueous solvent all at once, or may be obtained by mixing them separately one after another, or by preparing a masterbatch of these in advance and mixing it with the remaining The ingredients may be mixed. There is no particular restriction on the order of mixing, and the mixing method may be all at once or divided into multiple batches.
  • the present composition can be obtained by dispersing F particles in advance in a part of a non-aqueous solvent, then adding and mixing a non-fluorine compound, and adding the resulting mixture to the remaining non-aqueous solvent. It is preferable from the viewpoint of improving dispersibility.
  • the above-mentioned non-fluorine compound When the above-mentioned non-fluorine compound is further mixed, it may be added as it is or as a solution in the above-mentioned non-aqueous solvent.
  • the mixture may be mixed with the non-aqueous solvent. They may be mixed when added to the solvent.
  • Mixing devices for obtaining the present composition include stirring devices equipped with blades such as Henschel mixer, pressure kneader, Banbury mixer, and planetary mixer, ball mill, attritor, basket mill, sand mill, sand grinder, dyno mill, Grinding equipment equipped with media such as Dispermat, SC mill, spike mill, and agitator mill, microfluidizer, nanomizer, agitzer, ultrasonic homogenizer, resolver, disperser, high-speed impeller, thin-film rotating high-speed mixer, rotation-revolution stirrer and a dispersion device equipped with other mechanisms such as a V-type mixer.
  • blades such as Henschel mixer, pressure kneader, Banbury mixer, and planetary mixer
  • ball mill attritor
  • basket mill sand mill
  • sand grinder dyno mill
  • Grinding equipment equipped with media such as Dispermat, SC mill, spike mill, and agitator mill
  • microfluidizer nanomizer
  • the dielectric constant of a molded article formed from the present composition is preferably 2.4 or less, more preferably 2.2 or less. Moreover, it is preferable that the dielectric constant is more than 1.0.
  • the dielectric loss tangent of the molded product is preferably 0.0022 or less, more preferably 0.0020 or less. Moreover, it is preferable that the dielectric loss tangent is more than 0.0010.
  • the thermal conductivity of the molded product is preferably 1 W/m ⁇ K or more, more preferably 3 W/m ⁇ K or more.
  • this composition is subjected to a molding method such as extrusion into a sheet, a molded article such as a sheet containing the F polymer can be formed.
  • the sheet obtained by extrusion may be further subjected to press molding, calendar molding, etc. and then cast.
  • the sheet is further heated to remove the non-aqueous solvent and sinter the F polymer.
  • the thickness of the sheet formed from the present composition is preferably 1 to 1000 ⁇ m. Suitable ranges of the dielectric constant, dielectric loss tangent, and thermal conductivity of the sheet are the same as the ranges of the dielectric constant, dielectric loss tangent, and thermal conductivity of the molded article, respectively.
  • the thermal conductivity of the sheet means the thermal conductivity in the in-plane direction of the sheet.
  • the coefficient of linear expansion of the sheet is preferably 250 ppm/°C or less, more preferably 220 ppm/°C or less.
  • the lower limit of the linear expansion coefficient of the sheet is 30 ppm/°C.
  • the linear expansion coefficient means a value obtained by measuring the linear expansion coefficient of a test piece in the range of 25° C. or higher and 260° C. or lower according to the measurement method specified in JIS C 6471:1995.
  • a laminate can be formed by laminating such sheets on a base material.
  • the method for manufacturing the laminate include a method of extrusion molding the present composition onto the base material, a method of thermocompression bonding the sheet and the base material, and the like.
  • metal substrates such as metal foils of copper, nickel, aluminum, titanium, alloys thereof, etc.; polyimide, polyamide, polyetheramide, polyphenylene sulfide, polyallyletherketone, polyamideimide, liquid crystalline polyester, tetrafluorocarbon
  • films of heat-resistant resin such as ethylene-based polymer; prepreg substrates (precursor of fiber-reinforced resin substrates); ceramic substrates such as silicon carbide, aluminum nitride, and silicon nitride; and glass substrates.
  • the shape of the base material examples include a planar shape, a curved shape, and an uneven shape. Further, the shape of the base material may be any of foil, plate, film, and fiber. The ten-point average roughness of the surface of the base material is preferably 0.01 to 0.05 ⁇ m. The surface of the base material may be surface-treated with a silane coupling agent or may be plasma-treated.
  • Such silane coupling agents include 3-aminopropyltriethoxysilane, vinyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, -A silane coupling agent having a functional group such as isocyanatepropyltriethoxysilane is preferred.
  • the peel strength between the sheet and the base material is preferably 10 to 100 N/cm.
  • this composition is placed on the surface of a base material and heated to form a polymer layer containing F polymer (hereinafter also referred to as "F layer”), it is possible to form a polymer layer containing F polymer (hereinafter also referred to as "F layer").
  • F layer A laminate having the layers in this order is obtained.
  • the F layer is preferably formed by placing the present composition on the surface of the base material, heating to remove the nonaqueous solvent, and further heating to bake the F polymer. By separating the base material from such a laminate, a sheet containing the F polymer can be obtained.
  • the base material include those similar to those that can be laminated with the sheet described above, and preferred embodiments thereof are also the same.
  • Methods for disposing the composition include a coating method, a droplet discharge method, and a dipping method, with roll coating, knife coating, bar coating, die coating, and spraying being preferred.
  • Heating during removal of the nonaqueous solvent is preferably carried out at 100 to 200° C. for 0.1 to 30 minutes. In this heating, the non-aqueous solvent does not need to be completely removed, but may be removed to the extent that the layer formed by packing the F particles can maintain a self-supporting film. Further, during heating, air may be blown to promote removal of the non-aqueous solvent by air drying.
  • Heating during firing of the F polymer is preferably carried out at a temperature equal to or higher than the melting temperature of the F polymer, more preferably at 360 to 400° C. for 0.1 to 30 minutes.
  • Examples of heating devices for each heating include an oven and a ventilation drying oven.
  • the heat source in the device may be a contact heat source (hot air, hot plate, etc.) or a non-contact heat source (infrared rays, etc.).
  • each heating may be performed under normal pressure or under reduced pressure.
  • the atmosphere in each heating may be an air atmosphere or an inert gas (helium gas, neon gas, argon gas, nitrogen gas, etc.) atmosphere.
  • the F layer is formed through the steps of arranging the composition and heating it. These steps may be performed once or may be repeated two or more times.
  • the present composition may be placed on the surface of the base material and heated to form an F layer, and then the present composition may be placed on the surface of the F layer and heated to form a second F layer. . Further, at the stage where the present composition is placed on the surface of the base material and heated to remove the non-aqueous solvent, the present composition may be further placed on the surface and heated to form the F layer.
  • the composition may be placed on only one surface of the substrate, or on both sides of the substrate.
  • a laminate is obtained that has a base layer and an F layer on one surface of the base layer
  • a laminate is obtained that has a base layer and an F layer on both surfaces of the base layer.
  • a laminate is obtained.
  • the thickness of the F layer varies depending on the use of the laminate, but is preferably in the range of 1 to 1000 ⁇ m.
  • the laminate include a metal foil and a metal clad laminate having an F layer on at least one surface of the metal foil, a polyimide film and a multilayer film having an F layer on both surfaces of the polyimide film.
  • the preferred ranges of the thickness, dielectric constant, dielectric loss tangent, thermal conductivity, coefficient of linear expansion, and peel strength between the F layer and the base material layer of the F layer are the thickness, The preferred ranges are the same as the dielectric constant, dielectric loss tangent, thermal conductivity, coefficient of linear expansion, and peel strength between the sheet and the base material.
  • This composition is useful as a material for imparting insulation, heat resistance, corrosion resistance, chemical resistance, water resistance, impact resistance, and thermal conductivity.
  • the present composition is used in printed wiring boards, thermal interface materials, power module substrates, coils used in power devices such as motors, in-vehicle engines, heat exchangers, vials, syringes, Ampules, medical wires, secondary batteries such as lithium ion batteries, primary batteries such as lithium batteries, radical batteries, solar cells, fuel cells, lithium ion capacitors, hybrid capacitors, capacitors, capacitors (aluminum electrolytic capacitors, tantalum electrolytic capacitors, etc.) ), electrochromic devices, electrochemical switching devices, electrode binders, electrode separators, and electrodes (positive and negative electrodes).
  • composition is also useful as an adhesive for bonding parts together.
  • this composition can be used for adhesion of ceramic parts, adhesion of metal parts, adhesion of electronic parts such as IC chips, resistors, and capacitors on substrates of semiconductor elements and module parts, adhesion of circuit boards and heat sinks, and adhesion of LEDs. Can be used to bond chips to substrates.
  • Molded products such as sheets and laminates formed from the present composition are useful as antenna parts, printed circuit boards, aircraft parts, automobile parts, sports equipment, food industry products, heat dissipation parts, and the like.
  • electric wire coating materials aircraft wires, etc.
  • enameled wire coating materials used in motors of electric vehicles electrical insulation tape, oil drilling insulation tape, oil transportation hoses, hydrogen tanks, printed circuit boards, etc.
  • power MOS FETs power MOS FETs, CPUs, heat dissipation fins, metal heat dissipation plates, blades for wind turbines, wind power generation equipment, aircraft, etc., casings for computers and displays, electronic device materials, interior and exterior of automobiles, processing machines that perform heat treatment under low oxygen conditions. It is useful as a sealing material for vacuum ovens, plasma processing equipment, etc., heat dissipation parts in processing units such as sputtering and various dry etching equipment, and electromagnetic shielding.
  • Molded products such as sheets and laminates formed from the present composition are useful as electronic board materials such as flexible printed wiring boards and rigid printed wiring boards, protective films and heat dissipation boards, particularly as heat dissipation boards for automobiles.
  • the present composition and the method for manufacturing a laminate having a polymer layer formed from the present composition have been described above, the present invention is not limited to the configuration of the embodiments described above.
  • any other composition may be added, or any composition that exhibits the same function may be substituted for the present composition.
  • the method for manufacturing a laminate having a polymer layer formed from the present composition may additionally include any other configuration in the configuration of the above embodiment, or any other configuration that exhibits the same function. It may be replaced with the configuration.
  • F particle 1 Contains 97.9 mol%, 0.1 mol%, and 2.0 mol% of TFE units, NAH units, and PPVE units in this order, and carbonyl group-containing groups per 1 ⁇ 10 6 main chain carbon atoms.
  • a silicone-modified (meth)acrylate polymer having no fluorine atom and having an octadecyl methacrylate unit Polymer 21: having -N(CH 3 ) 3 + Cl - (ammonium group) as a nitrogen atom-containing group, 1 A fluorine-free (meth)acrylate polymer having an octadecyl methacrylate unit whose valent hydrocarbon group is an octadecyl group (amine value: 13)
  • Polymer 22 has -N(CH 3 ) 3 + Cl - (ammonium group) as a nitrogen atom-containing group, has an octadecyl group as a monovalent hydrocarbon group, has an octadecyl methacrylate unit, does not have a fluorine atom ( meth)acrylate polymer (amine value: 120)
  • Carboxylic acid ester 1 Carboxylic acid ester having a hydroxy group, having an ethyleneimine
  • Example 1-1 F particles 1, polymer 11, polymer 21, and NMP were placed in a pot, and zirconia balls were placed in the pot. Thereafter, the pot was rolled at 150 rpm for 1 hour, containing F particles 1 (30 parts by mass), polymer 11 (2.5 parts by mass), polymer 21 (0.5 parts by mass) and NMP (67 parts by mass). Liquid composition 11 (viscosity: 30 mPa ⁇ s) was obtained.
  • Example 1-2 A liquid composition containing F particles 1 (30 parts by mass), polymer 11 (2.5 parts by mass) and NMP (67.5 parts by mass) in the same manner as in Example 1-1 except that polymer 21 was not added. I got 12.
  • Example 1-3 F particles 1 (30 parts by mass), polymer 11 (2.5 parts by mass), polymer 21 (0.5 parts by mass) and Tol were prepared in the same manner as in Example 1-1 except that Tol was used instead of NMP. A liquid composition 13 containing (67 parts by mass) was obtained.
  • Example 1-4 F particles 1 (30 parts by mass), polymer O (2.5 parts by mass) and NMP (67 parts by mass) were prepared in the same manner as in Example 1-1 except that polymer O was used instead of polymer 11 and polymer 21 was not added. .5 parts by mass) was obtained.
  • Example 1-5 F particles 1 (30 parts by mass), polymer E (2.5 parts by mass) and NMP (67 parts by mass) were prepared in the same manner as in Example 1-1 except that polymer E was used instead of polymer 11 and polymer 21 was not added. .5 parts by mass) was obtained.
  • Example 1-6 F particles 1 (30 parts by mass), polymer F (0.5 parts by mass) and NMP (69 parts by mass) were prepared in the same manner as in Example 1-1 except that polymer F was used instead of polymer 11 and polymer 21 was not added. .5 parts by mass) was obtained.
  • 3-1 Evaluation 3-1-1. Dispersibility of Liquid Composition
  • A No aggregation or sedimentation of F particles 1 is observed, and it is well dispersed.
  • B It is viscous and has a tendency to agglomerate, but it is dispersed.
  • C It becomes a slurry, and some gelation is also observed, and it is not dispersed.
  • a laminate was produced using each of the liquid compositions 11 to 13 and 16 that had good dispersibility, and the formed polymer layer was evaluated. Specifically, each liquid composition is applied to one surface of copper foil to form a coating layer using a roll-to-roll process, and then placed in a ventilation drying oven (furnace temperature: 150°C) for 3 minutes. The non-aqueous solvent was removed to form a dry membrane. Next, the base material on which the dry film was formed was passed through a far-infrared furnace (furnace temperature of 300 °C near the entrance and exit of the furnace, furnace temperature of 360 °C near the center) for 5 minutes to melt and bake the F particles 1.
  • a far-infrared furnace furnace temperature of 300 °C near the entrance and exit of the furnace, furnace temperature of 360 °C near the center
  • a laminate having a polymer layer (thickness: 25 ⁇ m) on the surface of copper foil was obtained.
  • the water contact angle of the surface of the obtained polymer layer was measured and evaluated based on the following criteria. [Layer properties] A: Water contact angle is less than 75° B: Water contact angle is 75° to 120° C: Water contact angle is more than 120°
  • Table 1 The above evaluation results are summarized in Table 1.
  • Example 2-1 Production example of liquid composition [Example 2-1] F particles 1, polymer 21, polymer 11, and NMP were placed in a pot, and zirconia balls were placed in the pot. Thereafter, the pot was rolled at 150 rpm for 1 hour to contain F particles 1 (30 parts by mass), polymer 21 (0.5 parts by mass), polymer 11 (2.5 parts by mass) and NMP (67 parts by mass). Liquid composition 21 (viscosity: 30 mPa ⁇ s) was obtained.
  • Example 2-2 A liquid composition containing F particles 1 (30 parts by mass), polymer 21 (0.5 parts by mass) and NMP (69.5 parts by mass) in the same manner as in Example 2-1 except that polymer 11 was not added. I got 22.
  • Example 2-3 F particles 1 (30 parts by mass), polymer 21 (0.5 parts by mass), polymer 11 (2.5 parts by mass) and Tol were prepared in the same manner as in Example 2-1 except that Tol was used instead of NMP.
  • a liquid composition 23 containing (67 parts by mass) was obtained.
  • Example 2-4 F particle 1 (30 parts by mass), polymer 22 (0.5 parts by mass), polymer 11 (2.5 parts by mass) in the same manner as Example 2-1 except that polymer 22 was used instead of polymer 21.
  • a liquid composition 24 containing NMP (67 parts by mass) was obtained.
  • Example 2-5 F particles 1 (30 parts by mass), polymer N1 (0.5 parts by mass) and NMP (69 parts by mass) were prepared in the same manner as in Example 2-1 except that polymer N1 was used instead of polymer 21 and polymer 11 was not added. .5 parts by mass) was obtained.
  • Example 2-6 F particles 1 (30 parts by mass), polymer N2 (0.5 parts by mass) and NMP (69 parts by mass) were prepared in the same manner as in Example 2-1 except that polymer N2 was used instead of polymer 21 and polymer 11 was not added. .5 parts by mass) was obtained.
  • Example 2-7 F particles 1 (30 parts by mass), polymer F (0.5 parts by mass) and NMP (69 parts by mass) were prepared in the same manner as in Example 2-1 except that polymer F was used instead of polymer 21 and polymer 11 was not added. .5 parts by mass) was obtained.
  • Laminates were produced using each of the liquid compositions 21 to 24 and 27, which had good dispersibility, and the formed polymer layers were evaluated. Specifically, each liquid composition is applied to one surface of copper foil to form a coating layer using a roll-to-roll process, and then placed in a ventilation drying oven (furnace temperature: 150°C) for 3 minutes. The non-aqueous solvent was removed to form a dry membrane. Next, the base material on which the dry film was formed was passed through a far-infrared furnace (furnace temperature of 300 °C near the entrance and exit of the furnace, furnace temperature of 360 °C near the center) for 5 minutes to melt and bake the F particles 1.
  • a far-infrared furnace furnace temperature of 300 °C near the entrance and exit of the furnace, furnace temperature of 360 °C near the center
  • a laminate having a polymer layer (thickness: 25 ⁇ m) on the surface of copper foil was obtained.
  • the water contact angle of the surface of the obtained polymer layer was measured and evaluated based on the following criteria. [Layer properties] A: Water contact angle is less than 75° B: Water contact angle is 75° to 120° C: Water contact angle is more than 120°
  • Table 2 The above evaluation results are summarized in Table 2.
  • Example 3-2 A liquid containing F particles 1 (30 parts by mass), carboxylic acid ester 1 (0.5 parts by mass) and NMP (69.5 parts by mass) was prepared in the same manner as in Example 3-1 except that polymer 11 was not added. Composition 32 was obtained.
  • Example 3-3 F particles 1 (30 parts by mass), carboxylic acid ester 1 (0.5 parts by mass), and polymer 1 (2.5 parts by mass) were prepared in the same manner as in Example 3-1 except that Tol was used instead of NMP.
  • a liquid composition 33 containing Tol (67 parts by mass) was obtained.
  • Example 3-4 F particles 1 (30 parts by mass), carboxylic ester 2 (0.5 parts by mass), polymer 11 ( A liquid composition 34 containing NMP (2.5 parts by mass) and NMP (67 parts by mass) was obtained.
  • Example 3-5 F particles 1 (30 parts by mass) and surfactant 1 (0.5 parts by mass) were prepared in the same manner as in Example 3-1 except that surfactant 1 was used instead of carboxylic acid ester 1 and polymer 11. A liquid composition 35 containing NMP (69.5 parts by mass) was obtained.
  • Dispersion Stability of Liquid Compositions Each of the liquid compositions obtained in Examples 3-1 to 3-5 above was allowed to stand for a long period of time, and its dispersion stability was visually observed and evaluated using the following criteria.
  • Dispersion stability A: No agglomeration or sedimentation of F particles 1 is observed, and the particles are well dispersed. B: Agglomeration and sedimentation are observed, but they can be easily redispersed. C: Formed into a slurry, with some gelation observed and not dispersed.
  • Laminates were produced using each of Liquid Compositions 31 to 35, and the formed polymer layers were evaluated. Specifically, each liquid composition is applied to one surface of copper foil to form a coating layer using a roll-to-roll process, and then placed in a ventilation drying oven (furnace temperature: 150°C) for 3 minutes. The non-aqueous solvent was removed to form a dry membrane. Next, the base material on which the dry film was formed was passed through a far-infrared furnace (furnace temperature 300°C near the entrance and exit of the furnace, furnace temperature 360°C near the center) for 5 minutes to melt and bake the F particles 1.
  • a far-infrared furnace furnace temperature 300°C near the entrance and exit of the furnace, furnace temperature 360°C near the center
  • a laminate having a polymer layer (thickness: 25 ⁇ m) on the surface of copper foil was obtained.
  • the water contact angle of the surface of the obtained polymer layer was measured and evaluated based on the following criteria. [Layer properties] A: Water contact angle is less than 75° B: Water contact angle is 75° to 120° C: Water contact angle is more than 120°
  • Table 3 The above evaluation results are summarized in Table 3.
  • the liquid composition of the present invention has excellent initial dispersibility and dispersion stability, and is easy to handle. Further, it is possible to form molded products such as coating films (polymer layers) that exhibit the physical properties of the F polymer to a high degree and have excellent surface hydrophilicity.
  • molded products such as coating films (polymer layers) that exhibit the physical properties of the F polymer to a high degree and have excellent surface hydrophilicity.

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Abstract

Provided is a liquid composition comprising: tetrafluoroethylene polymer particles; at least one compound selected from among compounds (1)-(3) and having no fluorine atom; and a non-aqueous solvent. Compound (1) is a silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a C6-40 monovalent hydrocarbon group. Compound (2) is a (meth)acrylate polymer having a C6-40 monovalent hydrocarbon group and at least one nitrogen atom-containing group selected from the group consisting of amino groups, ammonium groups, amide groups, and carbamate groups. Compound (3) is a carboxylic acid ester having a hydroxy group, with an amine value of 20-120 mg/KOH.

Description

液状組成物、及び液状組成物を用いた積層体の製造方法Liquid composition and method for producing a laminate using the liquid composition
 本発明は、テトラフルオロエチレン系ポリマーの粒子を含む液状組成物に関する。詳細には、本発明はテトラフルオロエチレン系ポリマーの粒子を含む非水系の液状組成物、及び該液状組成物を用いた積層体の製造方法に関する。 The present invention relates to a liquid composition containing particles of a tetrafluoroethylene polymer. Specifically, the present invention relates to a nonaqueous liquid composition containing particles of a tetrafluoroethylene polymer, and a method for producing a laminate using the liquid composition.
 近年、通信機器における高速化、高周波化に対応するため、通信機器のプリント基板の絶縁層として低誘電率かつ低誘電正接であるテトラフルオロエチレン系ポリマーが注目されている。かかるポリマーを含む絶縁層を形成する材料として、テトラフルオロエチレン系ポリマーの粒子と非水系溶媒とを含む液状組成物が知られている。
 しかし、テトラフルオロエチレン系ポリマーの粒子は、非水系溶媒中での分散性が概して低い。非水系溶媒中でのテトラフルオロエチレン系ポリマーの粒子の分散性の改善を目的に、特許文献1~3には、ペルフルオロアルキル基及び親油性基を有するフッ素系添加剤を含む、所定粒径であるテトラフルオロエチレン系ポリマーの粒子の非水系液状組成物が提案されている。
In recent years, tetrafluoroethylene-based polymers, which have a low dielectric constant and a low dielectric loss tangent, have been attracting attention as insulating layers for printed circuit boards of communication devices in order to respond to higher speeds and higher frequencies in communication devices. As a material for forming an insulating layer containing such a polymer, a liquid composition containing particles of a tetrafluoroethylene polymer and a nonaqueous solvent is known.
However, particles of tetrafluoroethylene polymers generally have low dispersibility in nonaqueous solvents. For the purpose of improving the dispersibility of tetrafluoroethylene polymer particles in non-aqueous solvents, Patent Documents 1 to 3 disclose methods for improving the dispersibility of tetrafluoroethylene polymer particles in a predetermined particle size, including a fluorine-based additive having a perfluoroalkyl group and a lipophilic group. Non-aqueous liquid compositions of particles of certain tetrafluoroethylene polymers have been proposed.
国際公開第2016/159102号International Publication No. 2016/159102 特開2022-098371号公報JP2022-098371A 特開2020-186351号公報Japanese Patent Application Publication No. 2020-186351
 特許文献1及び特許文献2のようにフッ素系添加剤を含有させた液状組成物において、テトラフルオロエチレン系ポリマーの粒子の分散性は向上する反面、液状組成物から塗膜(ポリマー層)等の成形品を形成する際にその物性を低下させやすい。具体的には、かかるフッ素系添加剤が成形品に残存し、表面にブリードアウトして、成形品表面の平滑性や親水性(接着性)等を損ないやすい。また、液状組成物を調製する際に、テトラフルオロエチレン系ポリマーの粒子の分散に時間を要したり、せん断条件によっては均一な液状組成物を得にくい等、初期分散性に問題が生じる場合があった。
 本発明者らは、テトラフルオロエチレン系ポリマーとフッ素原子を有さない特定の(メタ)アクリレート系ポリマー又は特定のフッ素原子を有さないカルボン酸エステルと非水系溶媒とを含む液状組成物は、分散安定性に優れ取扱いやすいことを知見した。
 また、かかる液状組成物から形成されるポリマー層等の成形物は、テトラフルオロエチレン系ポリマーに基づく耐熱性、電気特性(低線膨張係数、低誘電率及び低誘電正接)等の物性に優れ、かつその表面の親水性等にも優れることを見出し、本発明に至った。
 本発明の目的は、耐熱性、電気特性(低線膨張係数、低誘電率及び低誘電正接)等の物性に優れ、またその表面の親水性や平滑性に優れる成形物を形成できる、分散安定性及び取扱い性に優れる、テトラフルオロエチレン系ポリマーを含む液状組成物の提供である。
In a liquid composition containing a fluorine-based additive as in Patent Document 1 and Patent Document 2, the dispersibility of tetrafluoroethylene polymer particles is improved, but on the other hand, the liquid composition contains a coating film (polymer layer), etc. When forming a molded product, its physical properties tend to deteriorate. Specifically, such fluorine-based additives remain in the molded product and bleed out onto the surface, which tends to impair the smoothness, hydrophilicity (adhesiveness), etc. of the molded product surface. Additionally, when preparing a liquid composition, problems may occur with initial dispersibility, such as time required for dispersing the particles of the tetrafluoroethylene polymer and difficulty in obtaining a uniform liquid composition depending on the shearing conditions. there were.
The present inventors have discovered that a liquid composition containing a tetrafluoroethylene polymer, a specific (meth)acrylate polymer that does not have a fluorine atom, or a specific carboxylic acid ester that does not have a fluorine atom, and a nonaqueous solvent, It was found that it has excellent dispersion stability and is easy to handle.
In addition, molded articles such as polymer layers formed from such liquid compositions have excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent) based on the tetrafluoroethylene polymer, It was also discovered that the surface thereof is excellent in hydrophilicity, etc., leading to the present invention.
The purpose of the present invention is to form a molded product with excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent), as well as excellent hydrophilicity and smoothness of the surface, and a stable dispersion. The present invention provides a liquid composition containing a tetrafluoroethylene polymer that has excellent properties and handleability.
 本発明は、下記の態様を有する。
[1] テトラフルオロエチレン系ポリマーの粒子と、
 下記化合物(1)~(3)から選ばれる少なくとも1種のフッ素原子を有さない化合物と、
 非水系溶媒とを含む、液状組成物。
 化合物(1) ポリオルガノシロキサン基及び炭素数6~40の1価炭化水素基を有するシリコーン変性(メタ)アクリレート系ポリマー
 化合物(2) アミノ基、アンモニウム基、アミド基及びカルバメート基からなる群から選ばれる少なくとも1種の窒素原子含有基並びに炭素数6~40の1価炭化水素基を有する(メタ)アクリレート系ポリマー
 化合物(3) アミン価が20~120mg/KOHでありヒドロキシ基を有するカルボン酸エステル
[2] テトラフルオロエチレン系ポリマーの粒子と、ポリオルガノシロキサン基及び炭素数6~40の1価炭化水素基を有しフッ素原子を有さないシリコーン変性(メタ)アクリレート系ポリマーと、非水系溶媒とを含む、液状組成物。
[3] 前記テトラフルオロエチレン系ポリマーが、熱溶融性であり、酸素含有極性基を含有するテトラフルオロエチレン系ポリマーである、[2]の液状組成物。
[4] 前記テトラフルオロエチレン系ポリマーの粒子の平均粒子径が1μm以上10μm未満である、[2]の液状組成物。
[5] 前記テトラフルオロエチレン系ポリマーの粒子の含有量が25質量%以上である、[2]の液状組成物。
[6] 前記シリコーン変性(メタ)アクリレート系ポリマーの含有量が10質量%以下である、[2]の液状組成物。
[7] 前記シリコーン変性(メタ)アクリレート系ポリマーの含有量が、前記テトラフルオロエチレン系ポリマーの粒子に対する質量比として0.01~0.15である、[2]の液状組成物。
[8] 前記非水系溶媒が、アミド、ケトン及びエステルから選択される少なくとも1種である、[2]の液状組成物。
[9] 前記非水系溶媒の表面張力が、20~50mN/mである、[1]の液状組成物。
[10] 前記シリコーン変性(メタ)アクリレート系ポリマーが有する1価炭化水素基が、炭素数12~40のアルキル基である、[2]の液状組成物。
[11] 前記シリコーン変性(メタ)アクリレート系ポリマーが、ポリシルセスキオキサン構造を有する(メタ)アクリレート系ポリマーである、[2]に記載の液状組成物。
[12] 前記シリコーン変性(メタ)アクリレート系ポリマーがさらに水酸基を有する、[2]の液状組成物。
[13] 粘度が、3000mPa・s以下である、[2]の液状組成物。
[14] さらに、アミノ基、アンモニウム基、アミド基及びカルバメート基からなる群から選ばれる少なくとも1種の窒素原子含有基並びに炭素数6~40の1価炭化水素基を有しフッ素原子を有さない(メタ)アクリレート系ポリマーを含有する、[2]の液状組成物。
[15] 前記(メタ)アクリレート系ポリマーの含有量が前記シリコーン変性(メタ)アクリレート系ポリマーの含有量より少ない、[14]の液状組成物。
[16] [2]~[15]のいずれかの液状組成物を基材の表面に配置し加熱して、前記テトラフルオロエチレン系ポリマーを含むポリマー層を形成し、前記基材で構成される基材層と前記ポリマー層とをこの順で有する積層体を得る、積層体の製造方法。
[17] テトラフルオロエチレン系ポリマーの粒子と、アミノ基、アンモニウム基、アミド基及びカルバメート基からなる群から選ばれる少なくとも1種の窒素原子含有基並びに炭素数6~40の1価炭化水素基を有しフッ素原子を有さない(メタ)アクリレート系ポリマーと、非水系溶媒とを含む、液状組成物。
[18] 前記テトラフルオロエチレン系ポリマーが、熱溶融性であり、酸素含有極性基を含有するテトラフルオロエチレン系ポリマーである、[17]の液状組成物。
[19] 前記テトラフルオロエチレン系ポリマーの粒子の平均粒子径が1μm以上10μm未満である、[17]の液状組成物。
[20] 前記テトラフルオロエチレン系ポリマーの粒子の含有量が25質量%以上である、[17]の液状組成物。
[21] 前記(メタ)アクリレート系ポリマーの含有量が10質量%以下である、[17]の液状組成物。
[22] 前記(メタ)アクリレート系ポリマーの含有量が、前記テトラフルオロエチレン系ポリマーの粒子に対する質量比として0.01~0.15である、[17]の液状組成物。
[23] 前記非水系溶媒が、アミド、ケトン及びエステルから選択される少なくとも1種の極性溶媒である、[17]の液状組成物。
[24] 前記非水系溶媒の表面張力が、20~50mN/mである、[17]の液状組成物。
[25] 前記(メタ)アクリレート系ポリマーが有する1価炭化水素基が、炭素数12~40のアルキル基である、[17]の液状組成物。
[26] 前記(メタ)アクリレート系ポリマーが、窒素原子を含有しない(メタ)アクリレートと、アミノ基、アンモニウム基、アミド基及びカルバメート基からなる群から選ばれる少なくとも1種の窒素原子含有基を有する(メタ)アクリレートとを共重合したコポリマーである、[17]の液状組成物。
[27] 前記(メタ)アクリレート系ポリマーがさらに水酸基を有する、[17]の液状組成物。
[28] 粘度が、3000mPa・s以下である、[17]の液状組成物。
[29] さらに、ポリオルガノシロキサン基及び炭素数6~40の1価炭化水素基を有しフッ素原子を有さないシリコーン変性(メタ)アクリレート系ポリマーを含有する、[17]の液状組成物。
[30] 前記シリコーン変性(メタ)アクリレート系ポリマーの含有量が前記(メタ)アクリレート系ポリマーの含有量より多い、[29]の液状組成物。
[31] [17]~[30]のいずれかの液状組成物を基材の表面に配置し加熱して、前記テトラフルオロエチレン系ポリマーを含むポリマー層を形成し、前記基材で構成される基材層と前記ポリマー層とをこの順で有する積層体を得る、積層体の製造方法。
[32] テトラフルオロエチレン系ポリマーの粒子と、非水系溶媒と、アミン価が20~120mg/KOHでありヒドロキシ基を有するカルボン酸エステルとを含む、液状組成物。
[33] 前記テトラフルオロエチレン系ポリマーが、熱溶融性であり、酸素含有極性基を含有するテトラフルオロエチレン系ポリマーである、[32]の液状組成物。
[34] 前記テトラフルオロエチレン系ポリマーの粒子の平均粒子径が1μm以上10μm未満である、[32]の液状組成物。
[35] 前記テトラフルオロエチレン系ポリマーの粒子の含有量が25質量%以上である、[32]の液状組成物。
[36] 前記カルボン酸エステルの含有量が10質量%以下である、[32]の液状組成物。
[37] 前記カルボン酸エステルの含有量が、前記テトラフルオロエチレン系ポリマーの粒子に対する質量比として0.01~0.15である、[32]の液状組成物。
[38] 前記非水系溶媒が、アミド、ケトン及びエステルから選択される少なくとも1種である、[32]の液状組成物。
[39] 前記非水系溶媒の表面張力が、20~50mN/mである、[32]の液状組成物。
[40] 前記カルボン酸エステルが、エチレンイミン基及びオキシアルキレンカルボニル基を有する、[32]の液状組成物。
[41] 前記カルボン酸エステルが、前記エチレンイミン基を主鎖に有し、前記オキシアルキレンカルボニル基を側鎖に有するポリマーである、[32]の液状組成物。
[42] 前記カルボン酸エステルが、ポリエチレンイミンにε-カプロラクトンを付加重合させた化合物である、[32]の液状組成物。
[43] 粘度が、3000mPa・s以下である、[32]の液状組成物。
[44] さらに、ポリオルガノシロキサン基及び炭素数6~40の1価炭化水素基を有しフッ素原子を有さないシリコーン変性(メタ)アクリレート系ポリマーを含有する、[32]の液状組成物。
[45] [32]~[44]のいずれかの液状組成物を基材の表面に配置し加熱して、前記テトラフルオロエチレン系ポリマーを含むポリマー層を形成し、前記基材で構成される基材層と前記ポリマー層とをこの順で有する積層体を得る、積層体の製造方法。
The present invention has the following aspects.
[1] Tetrafluoroethylene polymer particles,
At least one fluorine atom-free compound selected from the following compounds (1) to (3),
A liquid composition comprising a non-aqueous solvent.
Compound (1) Silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a monovalent hydrocarbon group having 6 to 40 carbon atoms Compound (2) Selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group A (meth)acrylate polymer having at least one nitrogen atom-containing group and a monovalent hydrocarbon group having 6 to 40 carbon atoms Compound (3) A carboxylic acid ester having an amine value of 20 to 120 mg/KOH and having a hydroxyl group
[2] Tetrafluoroethylene polymer particles, a silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a monovalent hydrocarbon group having 6 to 40 carbon atoms and no fluorine atoms, and a non-aqueous solvent A liquid composition comprising:
[3] The liquid composition of [2], wherein the tetrafluoroethylene polymer is a heat-melting tetrafluoroethylene polymer containing an oxygen-containing polar group.
[4] The liquid composition according to [2], wherein the average particle diameter of the particles of the tetrafluoroethylene polymer is 1 μm or more and less than 10 μm.
[5] The liquid composition according to [2], wherein the content of the particles of the tetrafluoroethylene polymer is 25% by mass or more.
[6] The liquid composition of [2], wherein the content of the silicone-modified (meth)acrylate polymer is 10% by mass or less.
[7] The liquid composition according to [2], wherein the content of the silicone-modified (meth)acrylate polymer is 0.01 to 0.15 as a mass ratio to the particles of the tetrafluoroethylene polymer.
[8] The liquid composition of [2], wherein the nonaqueous solvent is at least one selected from amides, ketones, and esters.
[9] The liquid composition of [1], wherein the non-aqueous solvent has a surface tension of 20 to 50 mN/m.
[10] The liquid composition of [2], wherein the monovalent hydrocarbon group possessed by the silicone-modified (meth)acrylate polymer is an alkyl group having 12 to 40 carbon atoms.
[11] The liquid composition according to [2], wherein the silicone-modified (meth)acrylate polymer is a (meth)acrylate polymer having a polysilsesquioxane structure.
[12] The liquid composition of [2], wherein the silicone-modified (meth)acrylate polymer further has a hydroxyl group.
[13] The liquid composition of [2], which has a viscosity of 3000 mPa·s or less.
[14] Furthermore, it has at least one nitrogen atom-containing group selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group, and a monovalent hydrocarbon group having 6 to 40 carbon atoms, and a fluorine atom. The liquid composition of [2], which contains no (meth)acrylate polymer.
[15] The liquid composition according to [14], wherein the content of the (meth)acrylate polymer is lower than the content of the silicone-modified (meth)acrylate polymer.
[16] The liquid composition according to any one of [2] to [15] is placed on the surface of a base material and heated to form a polymer layer containing the tetrafluoroethylene polymer, and the liquid composition is formed of the base material. A method for producing a laminate, comprising obtaining a laminate having a base material layer and the polymer layer in this order.
[17] Tetrafluoroethylene polymer particles, at least one nitrogen atom-containing group selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group, and a monovalent hydrocarbon group having 6 to 40 carbon atoms. A liquid composition comprising a (meth)acrylate-based polymer that has no fluorine atoms and a non-aqueous solvent.
[18] The liquid composition of [17], wherein the tetrafluoroethylene polymer is a heat-melting tetrafluoroethylene polymer containing an oxygen-containing polar group.
[19] The liquid composition according to [17], wherein the average particle diameter of the particles of the tetrafluoroethylene polymer is 1 μm or more and less than 10 μm.
[20] The liquid composition according to [17], wherein the content of the particles of the tetrafluoroethylene polymer is 25% by mass or more.
[21] The liquid composition according to [17], wherein the content of the (meth)acrylate polymer is 10% by mass or less.
[22] The liquid composition according to [17], wherein the content of the (meth)acrylate polymer is 0.01 to 0.15 as a mass ratio to the particles of the tetrafluoroethylene polymer.
[23] The liquid composition of [17], wherein the nonaqueous solvent is at least one polar solvent selected from amides, ketones, and esters.
[24] The liquid composition of [17], wherein the nonaqueous solvent has a surface tension of 20 to 50 mN/m.
[25] The liquid composition of [17], wherein the monovalent hydrocarbon group of the (meth)acrylate polymer is an alkyl group having 12 to 40 carbon atoms.
[26] The (meth)acrylate-based polymer has a (meth)acrylate that does not contain a nitrogen atom and at least one nitrogen atom-containing group selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group. The liquid composition of [17], which is a copolymer copolymerized with (meth)acrylate.
[27] The liquid composition of [17], wherein the (meth)acrylate polymer further has a hydroxyl group.
[28] The liquid composition of [17], which has a viscosity of 3000 mPa·s or less.
[29] The liquid composition of [17] further comprising a silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a monovalent hydrocarbon group having 6 to 40 carbon atoms and no fluorine atom.
[30] The liquid composition of [29], wherein the content of the silicone-modified (meth)acrylate polymer is greater than the content of the (meth)acrylate polymer.
[31] The liquid composition according to any one of [17] to [30] is placed on the surface of a base material and heated to form a polymer layer containing the tetrafluoroethylene polymer, and the liquid composition is formed of the base material. A method for producing a laminate, comprising obtaining a laminate having a base material layer and the polymer layer in this order.
[32] A liquid composition comprising particles of a tetrafluoroethylene polymer, a nonaqueous solvent, and a carboxylic acid ester having an amine value of 20 to 120 mg/KOH and having a hydroxyl group.
[33] The liquid composition of [32], wherein the tetrafluoroethylene polymer is a heat-melting tetrafluoroethylene polymer containing an oxygen-containing polar group.
[34] The liquid composition according to [32], wherein the particles of the tetrafluoroethylene polymer have an average particle diameter of 1 μm or more and less than 10 μm.
[35] The liquid composition according to [32], wherein the content of the tetrafluoroethylene polymer particles is 25% by mass or more.
[36] The liquid composition according to [32], wherein the content of the carboxylic acid ester is 10% by mass or less.
[37] The liquid composition according to [32], wherein the content of the carboxylic acid ester is 0.01 to 0.15 as a mass ratio to the particles of the tetrafluoroethylene polymer.
[38] The liquid composition of [32], wherein the nonaqueous solvent is at least one selected from amides, ketones, and esters.
[39] The liquid composition of [32], wherein the nonaqueous solvent has a surface tension of 20 to 50 mN/m.
[40] The liquid composition of [32], wherein the carboxylic acid ester has an ethyleneimine group and an oxyalkylene carbonyl group.
[41] The liquid composition of [32], wherein the carboxylic acid ester is a polymer having the ethyleneimine group in the main chain and the oxyalkylene carbonyl group in the side chain.
[42] The liquid composition of [32], wherein the carboxylic acid ester is a compound obtained by addition polymerizing ε-caprolactone to polyethyleneimine.
[43] The liquid composition of [32], which has a viscosity of 3000 mPa·s or less.
[44] The liquid composition of [32] further comprising a silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a monovalent hydrocarbon group having 6 to 40 carbon atoms and no fluorine atom.
[45] The liquid composition according to any one of [32] to [44] is placed on the surface of a base material and heated to form a polymer layer containing the tetrafluoroethylene polymer, and the liquid composition is formed of the base material. A method for producing a laminate, comprising obtaining a laminate having a base material layer and the polymer layer in this order.
 本発明によれば、分散安定性及び取扱い性に優れた液状組成物を提供できる。かかる液状組成物からは、テトラフルオロエチレン系ポリマーに基づく耐熱性、電気特性(低線膨張係数、低誘電率及び低誘電正接)等の物性に優れ、またその表面の親水性や平滑性に優れる、塗膜(ポリマー層)等の成形物を形成できる。 According to the present invention, a liquid composition with excellent dispersion stability and handling properties can be provided. Such a liquid composition has excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent) based on the tetrafluoroethylene polymer, and has excellent hydrophilicity and smoothness on its surface. , molded products such as coating films (polymer layers) can be formed.
 以下の用語は、以下の意味を有する。
 「平均粒子径(D50)」は、レーザー回折・散乱法によって求められる、粒子又はフィラーの体積基準累積50%径である。すなわち、レーザー回折・散乱法によって粒度分布を測定し、粒子の集団の全体積を100%として累積カーブを求め、その累積カーブ上で累積体積が50%となる点の粒子径である。
 粒子又はフィラーのD50は、粒子を水中に分散させ、レーザー回折・散乱式の粒度分布測定装置(堀場製作所社製、LA-920測定器)を用いたレーザー回折・散乱法により分析して求められる。
 「平均粒子径(D90)」は、D50と同様にして求められる、粒子の体積基準累積90%径である。
 粒子又はフィラーの比表面積は、ガス吸着(定容法)BET多点法で粒子を測定し算出される値であり、NOVA4200e(Quantachrome Instruments社製)を使用して求められる。
 「溶融温度」は、示差走査熱量測定(DSC)法で測定したポリマーの融解ピークの最大値に対応する温度である。
 「ガラス転移点(Tg)」は、動的粘弾性測定(DMA)法でポリマーを分析して測定される値である。
 「粘度」は、B型粘度計を用いて、25℃で回転数が30rpmの条件下で液状組成物を測定して求められる。測定を3回繰り返し、3回分の測定値の平均値とする。
 「チキソ比」とは、液状組成物の、回転数が30rpmの条件で測定される粘度ηを、回転数が60rpmの条件で測定される粘度ηで除して算出される値である。それぞれの粘度の測定は、3回繰り返し、3回分の測定値の平均値とする。
 溶媒又は溶液の「表面張力」は、表面張力計を用い、25℃にてウィルヘルミー法で測定した値である。
 ポリマーにおける「単位」とは、モノマーの重合により形成された前記モノマーに基づく原子団を意味する。単位は、重合反応によって直接形成された単位であってもよく、ポリマーを処理することによって前記単位の一部が別の構造に変換された単位であってもよい。以下、モノマーaに基づく単位を、単に「モノマーa単位」とも記す。
The following terms have the following meanings:
"Average particle diameter (D50)" is the volume-based cumulative 50% diameter of particles or fillers determined by laser diffraction/scattering method. That is, the particle size distribution is measured by a laser diffraction/scattering method, a cumulative curve is determined with the total volume of the particle population as 100%, and the particle diameter is the point on the cumulative curve where the cumulative volume becomes 50%.
The D50 of particles or fillers is determined by dispersing the particles in water and analyzing the particles using a laser diffraction/scattering method using a laser diffraction/scattering particle size distribution analyzer (LA-920 measuring instrument, manufactured by Horiba, Ltd.) .
"Average particle diameter (D90)" is the volume-based cumulative 90% diameter of particles, which is determined in the same manner as D50.
The specific surface area of particles or fillers is a value calculated by measuring particles by gas adsorption (constant volume method) BET multi-point method, and is determined using NOVA4200e (manufactured by Quantachrome Instruments).
"Melting temperature" is the temperature corresponding to the maximum value of the melting peak of the polymer as measured by differential scanning calorimetry (DSC).
"Glass transition point (Tg)" is a value measured by analyzing a polymer using a dynamic mechanical analysis (DMA) method.
"Viscosity" is determined by measuring the liquid composition using a B-type viscometer at 25° C. and a rotation speed of 30 rpm. Repeat the measurement three times and use the average value of the three measurements.
"Thixotropic ratio" is a value calculated by dividing the viscosity η 1 of a liquid composition measured at a rotation speed of 30 rpm by the viscosity η 2 measured at a rotation speed of 60 rpm. . Each viscosity measurement was repeated three times, and the average value of the three measurements was taken.
The "surface tension" of a solvent or solution is a value measured by the Wilhelmy method at 25° C. using a surface tension meter.
A "unit" in a polymer means an atomic group based on the monomer formed by polymerization of the monomer. The unit may be a unit directly formed by a polymerization reaction, or may be a unit in which a part of said unit is converted into another structure by processing the polymer. Hereinafter, a unit based on monomer a will also be simply referred to as a "monomer a unit."
 本発明の液状組成物(以下、「本組成物」とも記す。)は、テトラフルオロエチレン系ポリマー(以下、「Fポリマー」とも記す。)の粒子(以下、「F粒子」とも記す。)と、下記化合物(1)~(3)から選ばれる少なくとも1種のフッ素原子を有さない化合物(以下、「非フッ素系化合物」とも記す。)と、非水系溶媒とを含む。
 化合物(1):ポリオルガノシロキサン基及び炭素数6~40の1価炭化水素基を有するシリコーン変性(メタ)アクリレート系ポリマー
 化合物(2):アミノ基、アンモニウム基、アミド基及びカルバメート基からなる群から選ばれる少なくとも1種の窒素原子含有基並びに炭素数6~40の1価炭化水素基を有する(メタ)アクリレート系ポリマー
 化合物(3):アミン価が20~120mg/KOHでありヒドロキシ基を有するカルボン酸エステル
 本組成物は、非フッ素系化合物を1種のみ含んでいてもよく、2種以上含んでいてもよい。
The liquid composition of the present invention (hereinafter also referred to as "the present composition") comprises particles (hereinafter also referred to as "F particles") of a tetrafluoroethylene polymer (hereinafter also referred to as "F polymer"). , at least one fluorine-free compound selected from the following compounds (1) to (3) (hereinafter also referred to as "non-fluorine compound"), and a non-aqueous solvent.
Compound (1): Silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a monovalent hydrocarbon group having 6 to 40 carbon atoms Compound (2): Group consisting of an amino group, an ammonium group, an amide group, and a carbamate group A (meth)acrylate polymer having at least one nitrogen atom-containing group selected from the following and a monovalent hydrocarbon group having 6 to 40 carbon atoms Compound (3): having an amine value of 20 to 120 mg/KOH and having a hydroxy group Carboxylic acid ester The present composition may contain only one type of non-fluorine compound, or may contain two or more types of non-fluorine compounds.
 本組成物は分散安定性及び取扱い性に優れており、それから形成される塗膜(ポリマー層)等の成形物は、Fポリマーに基づく耐熱性、電気特性(低線膨張係数、低誘電率及び低誘電正接)等の物性に優れ、またその表面の親水性や平滑性に優れる。
 本組成物が分散安定性及び取扱い性に優れる理由は必ずしも明確ではないが、以下の様に考えられる。
This composition has excellent dispersion stability and handling properties, and molded products such as coating films (polymer layers) formed from it have heat resistance, electrical properties (low linear expansion coefficient, low dielectric constant, etc.) based on the F polymer. It has excellent physical properties such as low dielectric loss tangent), and its surface has excellent hydrophilicity and smoothness.
The reason why this composition has excellent dispersion stability and handling properties is not necessarily clear, but it is thought to be as follows.
 本組成物が含有する非フッ素系化合物は、Fポリマー及び非水系溶媒のそれぞれに対する親和性がバランスしており、両者の相互作用を高めやすい。その結果、液中におけるF粒子の凝集や沈降が抑制され、本組成物の分散安定性、粘度等の液物性が向上しやすい。また、非フッ素系化合物は、フッ素原子を有さないため、塗膜や層等の成形品を形成において、その表面の親水性や平滑性等の層物性を向上させているとも考えられる。
 かかる作用機構は、本組成物を構成する非水系溶媒が特定の極性溶媒である場合や、本組成物が、2種以上の非フッ素系化合物を含有する場合に、一層顕著となる。
The non-fluorine compound contained in the present composition has a balanced affinity for the F polymer and the non-aqueous solvent, and tends to enhance the interaction between the two. As a result, aggregation and sedimentation of F particles in the liquid are suppressed, and liquid physical properties such as dispersion stability and viscosity of the composition are likely to be improved. In addition, since non-fluorine compounds do not have fluorine atoms, they are thought to improve the physical properties of layers such as hydrophilicity and smoothness of the surface when forming molded products such as coatings and layers.
This mechanism of action becomes more pronounced when the non-aqueous solvent constituting the composition is a specific polar solvent or when the composition contains two or more non-fluorine compounds.
 本発明におけるFポリマーは、テトラフルオロエチレン(以下、「TFE」とも記す。)に基づく単位(以下、「TFE単位」とも記す。)を含むポリマーである。
 Fポリマーは、熱溶融性であってもよく、非熱溶融性であってもよい。ここで、熱溶融性のポリマーとは、荷重49Nの条件下、溶融流れ速度が1~1000g/10分となる温度が存在するポリマーを意味する。
 熱溶融性であるFポリマーの溶融温度は、180℃以上が好ましく、200℃以上がより好ましい。前記Fポリマーの溶融温度は、325℃以下が好ましく、320℃以下がより好ましい。この場合、本組成物から形成される塗膜(ポリマー層)等の成形物が耐熱性に優れやすい。
The F polymer in the present invention is a polymer containing units based on tetrafluoroethylene (hereinafter also referred to as "TFE") (hereinafter also referred to as "TFE units").
The F polymer may be thermofusible or non-thermofusible. Here, the term "thermofusible polymer" means a polymer that exists at a temperature at which the melt flow rate is 1 to 1000 g/10 minutes under a load of 49N.
The melting temperature of the heat-melting F polymer is preferably 180°C or higher, more preferably 200°C or higher. The melting temperature of the F polymer is preferably 325°C or lower, more preferably 320°C or lower. In this case, a molded article such as a coating film (polymer layer) formed from the present composition tends to have excellent heat resistance.
 Fポリマーのガラス転移点は、50℃以上が好ましく、75℃以上がより好ましい。Fポリマーのガラス転移点は、150℃以下が好ましく、125℃以下がより好ましい。
 Fポリマーのフッ素含有量は、70質量%以上が好ましく、72~76質量%がより好ましい。
The glass transition point of the F polymer is preferably 50°C or higher, more preferably 75°C or higher. The glass transition point of the F polymer is preferably 150°C or lower, more preferably 125°C or lower.
The fluorine content of the F polymer is preferably 70% by mass or more, more preferably 72 to 76% by mass.
 Fポリマーは、ポリテトラフルオロエチレン(PTFE)、TFE単位とエチレンに基づく単位とを含むポリマー(ETFE)、TFE単位とプロピレンに基づく単位とを含むポリマー、TFE単位とペルフルオロ(アルキルビニルエーテル)(PAVE)に基づく単位(PAVE単位)とを含むポリマー(PFA)、TFE単位とヘキサフルオロプロピレンに基づく単位とを含むポリマー(FEP)が好ましく、PFA及びFEPがより好ましく、PFAがさらに好ましい。これらのポリマーは、さらに他のコモノマーに基づく単位を含んでいてもよい。
 PTFEとしては、低分子量PTFE、変性PTFEが挙げられる。
 PAVEは、CF=CFOCF、CF=CFOCFCF及びCF=CFOCFCFCF(以下、「PPVE」とも記す。)が好ましく、PPVEがより好ましい。
F polymers include polytetrafluoroethylene (PTFE), polymers containing TFE units and units based on ethylene (ETFE), polymers containing TFE units and units based on propylene, TFE units and perfluoro(alkyl vinyl ether) (PAVE) Polymers (PFA) containing units based on (PAVE units), polymers (FEP) containing TFE units and units based on hexafluoropropylene are preferred, PFA and FEP are more preferred, and PFA is even more preferred. These polymers may further contain units based on other comonomers.
Examples of PTFE include low molecular weight PTFE and modified PTFE.
PAVE is preferably CF 2 =CFOCF 3 , CF 2 =CFOCF 2 CF 3 and CF 2 =CFOCF 2 CF 2 CF 3 (hereinafter also referred to as "PPVE"), and PPVE is more preferred.
 Fポリマーは、酸素含有極性基を有するのが好ましく、水酸基含有基又はカルボニル基含有基を有するのがより好ましく、カルボニル基含有基を有するのがさらに好ましい。この場合、本組成物は、初期分散性及び分散安定性等の本発明の作用機構がより発現されやすく、分散安定性及び取扱い性に優れやすい。また、本組成物から形成される塗膜(ポリマー層)等の成形物が、耐熱性、電気特性(低線膨張係数、低誘電率及び低誘電正接)等の物性や、その表面の親水性や平滑性に優れやすい。
 水酸基含有基は、アルコール性水酸基を含有する基が好ましく、-CFCHOH及び-C(CFOHがより好ましい。
 カルボニル基含有基は、カルボキシル基、アルコキシカルボニル基、アミド基、イソシアネート基、カルバメート基(-OC(O)NH)、酸無水物残基(-C(O)OC(O)-)、イミド残基(-C(O)NHC(O)-等)及びカーボネート基(-OC(O)O-)が好ましく、酸無水物残基がより好ましい。
 Fポリマーが酸素含有極性基を有する場合、Fポリマーにおける酸素含有極性基の数は、主鎖の炭素数1×10個あたり、10~5000個が好ましく、100~3000個がより好ましい。なお、Fポリマーにおける酸素含有極性基の数は、ポリマーの組成又は国際公開第2020/145133号に記載の方法によって定量できる。
The F polymer preferably has an oxygen-containing polar group, more preferably a hydroxyl group-containing group or a carbonyl group-containing group, and even more preferably a carbonyl group-containing group. In this case, the present composition is more likely to exhibit the mechanism of action of the present invention, such as initial dispersibility and dispersion stability, and is likely to be excellent in dispersion stability and handleability. In addition, molded products such as coating films (polymer layers) formed from this composition have physical properties such as heat resistance, electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent), and hydrophilic properties of their surfaces. It tends to have excellent smoothness.
The hydroxyl group-containing group is preferably a group containing an alcoholic hydroxyl group, more preferably -CF 2 CH 2 OH and -C(CF 3 ) 2 OH.
Carbonyl group-containing groups include carboxyl group, alkoxycarbonyl group, amide group, isocyanate group, carbamate group (-OC(O)NH 2 ), acid anhydride residue (-C(O)OC(O)-), imide Residues (-C(O)NHC(O)-, etc.) and carbonate groups (-OC(O)O-) are preferred, and acid anhydride residues are more preferred.
When the F polymer has an oxygen-containing polar group, the number of oxygen-containing polar groups in the F polymer is preferably 10 to 5,000, more preferably 100 to 3,000 per 1×10 6 carbon atoms in the main chain. Note that the number of oxygen-containing polar groups in the F polymer can be quantified by the composition of the polymer or the method described in International Publication No. 2020/145133.
 酸素含有極性基は、Fポリマー中のモノマーに基づく単位に含まれていてもよく、Fポリマーの主鎖の末端基に含まれていてもよく、前者が好ましい。後者の態様としては、重合開始剤、連鎖移動剤等に由来する末端基として酸素含有極性基を有するFポリマー、Fポリマーをプラズマ処理や電離線処理して得られるFポリマーが挙げられる。 The oxygen-containing polar group may be contained in a unit based on a monomer in the F polymer, or may be contained in a terminal group of the main chain of the F polymer, with the former being preferred. Examples of the latter embodiment include an F polymer having an oxygen-containing polar group as a terminal group derived from a polymerization initiator, a chain transfer agent, etc., and an F polymer obtained by subjecting the F polymer to plasma treatment or ionizing radiation treatment.
 Fポリマーは、TFE単位及びPAVE単位を含む、カルボニル基含有基を有するポリマーであるのが好ましく、TFE単位、PAVE単位及びカルボニル基含有基を有するモノマーに基づく単位を含み、全単位に対して、これらの単位をこの順に、90~99モル%、0.99~9.97モル%、0.01~3モル%含むポリマーであるのがさらに好ましい。かかるFポリマーの具体例としては、国際公開第2018/016644号に記載されるポリマーが挙げられる。
 カルボニル基含有基を有するモノマーは、無水イタコン酸、無水シトラコン酸及び5-ノルボルネン-2,3-ジカルボン酸無水物(以下、「NAH」とも記す。)が好ましく、NAHがより好ましい。
The F polymer is preferably a polymer having carbonyl group-containing groups, including TFE units and PAVE units, and includes units based on monomers having TFE units, PAVE units and carbonyl group-containing groups, and for the total units: More preferably, the polymer contains 90 to 99 mol%, 0.99 to 9.97 mol%, and 0.01 to 3 mol% of these units in this order. Specific examples of such F polymers include the polymers described in International Publication No. 2018/016644.
The monomer having a carbonyl group-containing group is preferably itaconic anhydride, citraconic anhydride, and 5-norbornene-2,3-dicarboxylic anhydride (hereinafter also referred to as "NAH"), and more preferably NAH.
 本発明において、F粒子のD50は1μm以上10μm未満であるのが好ましい。F粒子は、中実状の粒子であってもよく、非中空状の粒子であってもよい。F粒子は、nmオーダーの微粒子から形成された二次粒子であってもよい。F粒子のD50は、1.0μm以上が好ましく、1.5μm以上がより好ましい。F粒子のD50は、6μm以下が好ましく、5μm以下がより好ましい。F粒子のD50が上記範囲以下であると、本発明の作用機構がより発現しやすくなり、粗大粒子の数が少ない本組成物が得られやすい。
 また、F粒子のD90は8μm以下が好ましく、6μm以下がより好ましい。
 F粒子の比表面積は、1~25m/gであるのが好ましく、6~15m/gがより好ましい。F粒子の比表面積が上記範囲であると、F粒子表面がより濡れやすく、粗大粒子の数が少なく本発明の作用機構がより発現しやすい。
In the present invention, the D50 of the F particles is preferably 1 μm or more and less than 10 μm. The F particles may be solid particles or non-hollow particles. The F particles may be secondary particles formed from nanometer-order fine particles. The D50 of the F particles is preferably 1.0 μm or more, more preferably 1.5 μm or more. D50 of the F particles is preferably 6 μm or less, more preferably 5 μm or less. When the D50 of the F particles is below the above range, the mechanism of action of the present invention is more likely to be expressed, and the present composition with a small number of coarse particles can be easily obtained.
Furthermore, the D90 of the F particles is preferably 8 μm or less, more preferably 6 μm or less.
The specific surface area of the F particles is preferably 1 to 25 m 2 /g, more preferably 6 to 15 m 2 /g. When the specific surface area of the F particles is within the above range, the surfaces of the F particles are more easily wetted, the number of coarse particles is small, and the mechanism of action of the present invention is more likely to be exhibited.
 F粒子は、Fポリマーを含む粒子であり、Fポリマーからなるのが好ましい。
 F粒子は、溶融温度が200~325℃である、酸素含有極性基を有する熱溶融性Fポリマーの粒子であるのがより好ましい。この場合、本発明の作用機構がより発現されてF粒子の凝集も抑制されやすい。
 F粒子は、Fポリマー以外の樹脂や無機化合物を含んでいてもよく、FポリマーをコアとしFポリマー以外の樹脂又は無機化合物をシェルとするコア-シェル構造を形成していてもよく、FポリマーをシェルとしFポリマー以外の樹脂又は無機化合物をコアとするコア-シェル構造を形成していてもよい。
 ここで、Fポリマー以外の樹脂としては、芳香族ポリエステル、ポリアミドイミド、ポリイミド、マレイミドが挙げられ、無機化合物としては、シリカ、窒化ホウ素が挙げられる。
 F粒子は、1種を用いてもよく、2種以上を用いてもよい。
The F particles are particles containing F polymer, and are preferably composed of F polymer.
More preferably, the F particles are particles of a heat-melting F polymer having an oxygen-containing polar group and having a melting temperature of 200 to 325°C. In this case, the mechanism of action of the present invention is more fully expressed, and aggregation of F particles is also more likely to be suppressed.
The F particles may contain a resin or an inorganic compound other than the F polymer, or may form a core-shell structure in which the F polymer is the core and the shell is a resin or inorganic compound other than the F polymer. A core-shell structure may be formed in which the shell is made of a resin other than F polymer or an inorganic compound is made of a core.
Here, examples of the resin other than the F polymer include aromatic polyester, polyamideimide, polyimide, and maleimide, and examples of the inorganic compound include silica and boron nitride.
One type of F particles may be used, or two or more types may be used.
 本組成物におけるF粒子の含有量は、25質量%以上であるのが好ましく、30質量%以上であるのがより好ましい。F粒子の含有量は、75質量%以下であるのが好ましく、60質量%以下であるのがより好ましい。 The content of F particles in the present composition is preferably 25% by mass or more, more preferably 30% by mass or more. The content of F particles is preferably 75% by mass or less, more preferably 60% by mass or less.
 本組成物における非水系溶媒は、大気圧下、25℃にて液体である化合物であり、沸点が50~240℃である化合物が好ましい。非水系溶媒は1種類を用いてもよく、2種以上を用いてもよい。2種の非水系溶媒を用いる場合、2種の非水系溶媒は、互いに相溶するのが好ましい。 The non-aqueous solvent in the present composition is a compound that is liquid at 25°C under atmospheric pressure, and preferably has a boiling point of 50 to 240°C. One type of non-aqueous solvent may be used, or two or more types may be used. When two types of non-aqueous solvents are used, it is preferable that the two types of non-aqueous solvents are compatible with each other.
 非水系溶媒としては、炭化水素、アミド、ケトン、エステル、エーテル等が挙げられる。炭化水素としては、ヘキサン、オクタン、シクロヘキサン、エチルシクロヘキサン、ベンゼン、エチルベンゼン、トルエン、キシレン、シメン、メシチレンが挙げられる。
 アミドとしては、N-メチル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N,N-ジメチルプロパンアミド、3-メトキシ-N,N-ジメチルプロパンアミド、3-ブトキシ-N,N-ジメチルプロパンアミド、N,N-ジエチルホルムアミド、ヘキサメチルホスホリックトリアミド、1,3-ジメチル-2-イミダゾリジノンが挙げられる。
Examples of non-aqueous solvents include hydrocarbons, amides, ketones, esters, and ethers. Hydrocarbons include hexane, octane, cyclohexane, ethylcyclohexane, benzene, ethylbenzene, toluene, xylene, cymene, mesitylene.
Amides include N-methyl-2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, N,N-dimethylpropanamide, 3-methoxy-N,N-dimethylpropanamide, 3-butoxy- Examples include N,N-dimethylpropanamide, N,N-diethylformamide, hexamethylphosphoric triamide, and 1,3-dimethyl-2-imidazolidinone.
 ケトンとしては、アセトン、メチルエチルケトン、メチルイソプロピルケトン、メチルイソブチルケトン、メチルn-ペンチルケトン、メチルイソペンチルケトン、2-へプタノン、シクロペンタノン、シクロヘキサノン、シクロヘプタノンが挙げられる。
 エステルとしては、酢酸メチル、酢酸エチル、酢酸ブチル、乳酸メチル、乳酸エチル、ピルビン酸メチル、ピルビン酸エチル、メトキシプロピオン酸メチル、エトキシプロピオン酸エチル、3-エトキシプロピオン酸エチル、γ-ブチロラクトン、γ-バレロラクトンが挙げられる。
 エーテルとしては、ジエチレングリコールジエチルエーテル、アニソール、エチルベンジルエーテル、ブチルフェニルエーテル、ジフェニルエーテルが挙げられる。
Examples of ketones include acetone, methyl ethyl ketone, methyl isopropyl ketone, methyl isobutyl ketone, methyl n-pentyl ketone, methyl isopentyl ketone, 2-heptanone, cyclopentanone, cyclohexanone, and cycloheptanone.
Examples of esters include methyl acetate, ethyl acetate, butyl acetate, methyl lactate, ethyl lactate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethyl ethoxypropionate, ethyl 3-ethoxypropionate, γ-butyrolactone, γ- One example is valerolactone.
Examples of the ether include diethylene glycol diethyl ether, anisole, ethylbenzyl ether, butylphenyl ether, and diphenyl ether.
 本組成物においては、非水系溶媒が、アミド、ケトン及びエステルからなる群から選択されるのが好ましい。
 本組成物における非水系溶媒の含有量は、30質量%以上が好ましく、40質量%以上がより好ましい。非水系溶媒の含有量は、70質量%以下が好ましく、60質量%以下がより好ましい。
Preferably, in the present composition, the non-aqueous solvent is selected from the group consisting of amides, ketones and esters.
The content of the nonaqueous solvent in this composition is preferably 30% by mass or more, more preferably 40% by mass or more. The content of the non-aqueous solvent is preferably 70% by mass or less, more preferably 60% by mass or less.
 また、非水系溶媒の表面張力は、20~50mN/mであるのが好ましい。例えばN-メチル-2-ピロリドンの表面張力は41mN/m、シクロヘキサノンの表面張力は35.2mN/mである。非水系溶媒の表面張力が上記範囲内である非水系溶媒を用いると、F粒子の分散安定性に優れ、本発明の作用機構がより発現されやすいと考えられる。 Furthermore, the surface tension of the non-aqueous solvent is preferably 20 to 50 mN/m. For example, the surface tension of N-methyl-2-pyrrolidone is 41 mN/m, and the surface tension of cyclohexanone is 35.2 mN/m. It is thought that when a non-aqueous solvent whose surface tension is within the above range is used, the dispersion stability of the F particles is excellent and the mechanism of action of the present invention is more likely to be expressed.
 本組成物の好適な態様の一例としては、F粒子と、ポリオルガノシロキサン基及び炭素数6~40の1価炭化水素基を有しフッ素原子を有さないシリコーン変性(メタ)アクリレート系ポリマー(以下、「シリコーン変性(メタ)アクリレート系ポリマー」とも記す。)と、非水系溶媒とを含む態様(1)が挙げられる。換言すれば、態様(1)は、非フッ素系化合物が、化合物(1)である態様である。
 態様(1)である本組成物(以下、「本組成物(1)」とも記す。)は分散安定性及び取扱い性に優れており、それから形成される塗膜(ポリマー層)等の成形物は、Fポリマーに基づく耐熱性、電気特性(低線膨張係数、低誘電率及び低誘電正接)等の物性に優れ、またその表面の親水性や平滑性に優れる。
 本組成物(1)が分散安定性及び取扱い性に優れる理由は必ずしも明確ではないが、以下の様に考えられる。
A preferred embodiment of the present composition includes F particles, a silicone-modified (meth)acrylate polymer having a polyorganosiloxane group, a monovalent hydrocarbon group having 6 to 40 carbon atoms, and no fluorine atom ( Embodiment (1) includes a silicone-modified (meth)acrylate polymer (hereinafter also referred to as "silicone-modified (meth)acrylate polymer") and a non-aqueous solvent. In other words, embodiment (1) is an embodiment in which the non-fluorine compound is compound (1).
The present composition, which is aspect (1) (hereinafter also referred to as "the present composition (1)"), has excellent dispersion stability and handling properties, and is suitable for molded products such as coating films (polymer layers) formed from it. has excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent) based on the F polymer, and also has excellent hydrophilicity and smoothness of its surface.
The reason why this composition (1) has excellent dispersion stability and handling properties is not necessarily clear, but it is thought to be as follows.
 本組成物(1)が含有するシリコーン変性(メタ)アクリレート系ポリマーは、そのポリオルガノシロキサン部位によりF粒子に対する親和性が高く、特にF粒子の濡れ性を高めやすい。また、炭素数6~40の1価炭化水素基の存在によって、非水系溶媒に対する親和性も有しており、これらの性質が、ポリマー鎖を構成する剛直な(メタ)アクリル鎖によってバランスしていると考えられる。そのため、本組成物はF粒子の分散安定性や取扱い性等の液物性に優れており、またシリコーン変性(メタ)アクリレート系ポリマーがフッ素原子を有さないため、塗膜や層等の成形品の形成において、その表面の親水性や平滑性等の層物性を向上させていると考えられる。
 かかる作用機構は、本組成物(1)を構成する非水系溶媒が特定の極性溶媒である場合や、本組成物(1)が、化合物(2)をさらに含有する場合に、一層顕著となる。
The silicone-modified (meth)acrylate polymer contained in the present composition (1) has a high affinity for F particles due to its polyorganosiloxane moiety, and particularly tends to improve the wettability of F particles. In addition, due to the presence of monovalent hydrocarbon groups having 6 to 40 carbon atoms, it has an affinity for non-aqueous solvents, and these properties are balanced by the rigid (meth)acrylic chains that make up the polymer chain. It is thought that there are. Therefore, this composition has excellent liquid physical properties such as dispersion stability and handling properties of F particles, and since the silicone-modified (meth)acrylate polymer does not have fluorine atoms, it can be used in molded products such as coatings and layers. It is thought that in forming the layer, the physical properties of the layer such as hydrophilicity and smoothness of the surface are improved.
This mechanism of action becomes more pronounced when the non-aqueous solvent constituting the present composition (1) is a specific polar solvent or when the present composition (1) further contains the compound (2). .
 本組成物(1)を構成するシリコーン変性(メタ)アクリレート系ポリマーが有する炭素数6~40の1価炭化水素基としては、アルキル基、アルケニル基、アルキニル基、アリール基、また下式(1)
   -C(Q)(Q)(Q)   (1)
[式(1)中、Q、Q及びQは、Q、Q及びQがそれぞれ独立にアルキル基又はアリール基であるか、Q及びQが水素原子でありQがアリール基であるか、Q及びQがそれぞれ独立に水素原子又はアルキル基でありQがアルコキシ基であるか、又はQが水素原子又はアルキル基でありQ及びQが一緒になって直鎖状又は分岐状の、環構造を有していてもよいアルキレン基を形成している。]で示される基が挙げられる。これらの基は置換基を有していてもよい。なお、式(1)における前記アルキレン基中には、不飽和結合又はヘテロ原子が含まれていてもよい。
 1価炭化水素基の例として、シクロヘキシル基、t-ブチルシクロヘキシル基、ベンジル基、ノルボルニル基、ジシクロペンタジエニル基、アダマンチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基、イコシル基が挙げられる。
 中でも、1価炭化水素基が炭素数12~40のアルキル基であるのが好ましく、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基、ノナデシル基、イコシル基がより好ましい。
The monovalent hydrocarbon group having 6 to 40 carbon atoms contained in the silicone-modified (meth)acrylate polymer constituting the present composition (1) includes an alkyl group, an alkenyl group, an alkynyl group, an aryl group, and the following formula (1). )
-C(Q 1 )(Q 2 )(Q 3 )(1)
[In formula (1), Q 1 , Q 2 and Q 3 are each independently an alkyl group or an aryl group, or Q 1 and Q 2 are hydrogen atoms, and Q 3 is an aryl group, Q 1 and Q 2 are each independently a hydrogen atom or an alkyl group and Q 3 is an alkoxy group, or Q 1 is a hydrogen atom or an alkyl group and Q 2 and Q 3 are together to form a linear or branched alkylene group which may have a ring structure. ] Examples include groups represented by the following. These groups may have a substituent. Note that the alkylene group in formula (1) may contain an unsaturated bond or a hetero atom.
Examples of monovalent hydrocarbon groups include cyclohexyl group, t-butylcyclohexyl group, benzyl group, norbornyl group, dicyclopentadienyl group, adamantyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group, tridecyl group. group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nonadecyl group, and icosyl group.
Among them, it is preferable that the monovalent hydrocarbon group is an alkyl group having 12 to 40 carbon atoms, and dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group, nonadecyl group, and icosyl group are more preferable. preferable.
 本組成物(1)を構成するシリコーン変性(メタ)アクリレート系ポリマーが有するポリオルガノシロキサン基は、ポリオルガノシロキサン基を有する(メタ)アクリレートの単位に由来するのが好ましい。
 かかる(メタ)アクリレートとしては、3-(トリアルコキシシリル)プロピル(メタ)アクリレートとアルコキシシラン又はフェノキシシランとを反応させて得られるポリオルガノシロキサン基を有する(メタ)アクリレートが挙げられる。
The polyorganosiloxane group possessed by the silicone-modified (meth)acrylate polymer constituting the present composition (1) is preferably derived from a (meth)acrylate unit having a polyorganosiloxane group.
Examples of such (meth)acrylates include (meth)acrylates having polyorganosiloxane groups obtained by reacting 3-(trialkoxysilyl)propyl (meth)acrylate with alkoxysilane or phenoxysilane.
 シリコーン変性(メタ)アクリレート系ポリマーは、ポリシルセスキオキサン(加水分解性官能基を3個有するシラン化合物の加水分解物の脱水重縮合物)構造を有する(メタ)アクリレート系ポリマーも挙げられる。かかるポリマーとしては、例えば特開2013-155231号公報に記載される、ラダー骨格の末端にケイ素含有基を導入した梯子型ポリシルセスキオキサンが挙げられる。 Examples of silicone-modified (meth)acrylate-based polymers include (meth)acrylate-based polymers having a polysilsesquioxane (dehydrated polycondensate of a hydrolyzate of a silane compound having three hydrolyzable functional groups) structure. Examples of such polymers include ladder-type polysilsesquioxane in which a silicon-containing group is introduced at the end of a ladder skeleton, which is described in JP-A No. 2013-155231.
 シリコーン変性(メタ)アクリレート系ポリマーは、本組成物から形成される成形物の表面の親水性をより向上させる観点から、さらに水酸基を有するのが好ましい。水酸基は、シリコーン変性(メタ)アクリレート系ポリマーの主鎖に存在しても側鎖に存在してもよい。
 炭素数6~40の1価炭化水素基、及びポリオルガノシロキサン基を好適には側鎖又はグラフト鎖に有し、さらに水酸基を有するシリコーン変性アクリレート系ポリマーが、その嵩高さ及び親水性の観点から、本組成物にさらに含有させるうえで好ましい。
 シリコーン変性(メタ)アクリレート系ポリマーは市販品を用いることもでき、トクシキ社製の「SQ100」「SQ200」(いずれも商品名)、日信化学工業社製の「シャリーヌ」シリーズ等が挙げられる。
The silicone-modified (meth)acrylate polymer preferably further has a hydroxyl group from the viewpoint of further improving the hydrophilicity of the surface of a molded product formed from the present composition. The hydroxyl group may be present in the main chain or in the side chain of the silicone-modified (meth)acrylate polymer.
A silicone-modified acrylate polymer having a monovalent hydrocarbon group having 6 to 40 carbon atoms and a polyorganosiloxane group, preferably in a side chain or a graft chain, and further having a hydroxyl group, is preferred from the viewpoint of bulk and hydrophilicity. , is preferable for further inclusion in the present composition.
Commercially available silicone-modified (meth)acrylate polymers can be used, such as "SQ100" and "SQ200" (both trade names) manufactured by Tokushiki Co., Ltd. and "Charine" series manufactured by Nissin Chemical Industry Co., Ltd., and the like.
 本組成物(1)はさらに、化合物(2)を含有していてもよい。
 化合物(2)をさらに含有させる場合、その含有量は、液状組成物の全体質量に対して10質量%以下であるのが好ましく、5質量%以下がより好ましい。
 また、化合物(2)をさらに含有させる場合、その含有量は、本組成物が含有するF粒子に対する質量比として0.01~0.15であるのが好ましい
 さらに、化合物(2)の含有量がシリコーン変性(メタ)アクリレート系ポリマー(化合物(1))の含有量より少ないことが好ましい。
This composition (1) may further contain compound (2).
When compound (2) is further contained, its content is preferably 10% by mass or less, more preferably 5% by mass or less, based on the total mass of the liquid composition.
Further, when compound (2) is further contained, the content is preferably 0.01 to 0.15 as a mass ratio to the F particles contained in the present composition. is preferably smaller than the content of the silicone-modified (meth)acrylate polymer (compound (1)).
 本組成物の好適な態様の一例としては、F粒子と、アミノ基、アンモニウム基、アミド基及びカルバメート基からなる群から選ばれる少なくとも1種の窒素原子含有基並びに炭素数6~40の1価炭化水素基を有しフッ素原子を有さない(メタ)アクリレート系ポリマー(以下、「含窒素原子基含有(メタ)アクリレート系ポリマー」とも記す。)と、非水系溶媒とを含む態様(2)が挙げられる。換言すれば、態様(2)は、非フッ素系化合物が、化合物(2)である態様である。
 態様(2)である本組成物(以下、「本組成物(2)」とも記す。)は分散安定性及び取扱い性に優れており、それから形成される塗膜(ポリマー層)等の成形物は、Fポリマーに基づく耐熱性、電気特性(低線膨張係数、低誘電率及び低誘電正接)等の物性に優れ、またその表面の親水性や平滑性に優れる。
 本組成物(2)が分散安定性及び取扱い性に優れる理由は必ずしも明確ではないが、以下の様に考えられる。
A preferred embodiment of the present composition includes F particles, at least one nitrogen atom-containing group selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group, and a monovalent group having 6 to 40 carbon atoms. Embodiment (2) comprising a (meth)acrylate polymer having a hydrocarbon group and no fluorine atom (hereinafter also referred to as "nitrogen-containing atom group-containing (meth)acrylate polymer") and a non-aqueous solvent can be mentioned. In other words, embodiment (2) is an embodiment in which the non-fluorine compound is compound (2).
The present composition, which is aspect (2) (hereinafter also referred to as "the present composition (2)"), has excellent dispersion stability and handling properties, and is suitable for molded products such as coating films (polymer layers) formed from it. has excellent physical properties such as heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, and low dielectric loss tangent) based on the F polymer, and also has excellent hydrophilicity and smoothness of its surface.
The reason why the present composition (2) has excellent dispersion stability and handling properties is not necessarily clear, but it is thought to be as follows.
 本組成物(2)が含有する含窒素原子基含有(メタ)アクリレート系ポリマーは、その窒素原子含有基が非水系溶媒に対して高度な親和性を有するだけでなく、ポリマー鎖を構成する剛直な(メタ)アクリル鎖に保持された炭素数6~40の1価炭化水素基が立体障害となって、F粒子の凝集と沈降を抑制しやすく、本組成物中でのF粒子の分散性を高めていると推定される。そのため、本組成物(2)は分散安定性や取扱い性等の液物性に優れ、また含窒素原子基含有(メタ)アクリレート系ポリマーがフッ素原子を有さないため、塗膜や層等の成形品の形成において、その表面の親水性や平滑性等の層物性を向上させていると考えられる。
 かかる作用機構は、本組成物(2)を構成する非水系溶媒が特定の極性溶媒である場合や、本組成物(2)が、化合物(1)をさらに含有する場合に、一層顕著となる。
The nitrogen-containing group-containing (meth)acrylate polymer contained in the present composition (2) not only has a high affinity for the nitrogen-containing group with respect to non-aqueous solvents, but also has rigidity that constitutes the polymer chain. The monovalent hydrocarbon group having 6 to 40 carbon atoms held in the (meth)acrylic chain acts as a steric hindrance, easily suppressing aggregation and sedimentation of F particles, and improving the dispersibility of F particles in this composition. is estimated to be increasing. Therefore, this composition (2) has excellent liquid properties such as dispersion stability and handleability, and since the (meth)acrylate polymer containing nitrogen-containing atom groups does not have fluorine atoms, it is possible to form coating films, layers, etc. It is thought that this improves the layer properties such as hydrophilicity and smoothness of the surface during the formation of the product.
This mechanism of action becomes even more remarkable when the non-aqueous solvent constituting the present composition (2) is a specific polar solvent or when the present composition (2) further contains the compound (1). .
 本組成物(2)が含有する含窒素原子基含有(メタ)アクリレート系ポリマーは、窒素原子を含有しない(メタ)アクリレートと、アミノ基、アンモニウム基、アミド基及びカルバメート基からなる群から選ばれる少なくとも1種の窒素原子含有基を有する(メタ)アクリレート(以下、「窒素原子含有(メタ)アクリレート」とも記す。)とを共重合したコポリマーであるのが好ましい。 The nitrogen-containing atom group-containing (meth)acrylate polymer contained in the present composition (2) is selected from the group consisting of (meth)acrylates that do not contain nitrogen atoms, amino groups, ammonium groups, amide groups, and carbamate groups. Preferably, it is a copolymer obtained by copolymerizing a (meth)acrylate having at least one nitrogen atom-containing group (hereinafter also referred to as "nitrogen atom-containing (meth)acrylate").
 窒素原子を含有しない(メタ)アクリレートは、下式(2)
 CH=C(R)-CO-O-A  ・・・(2)
(式(2)中、Rは水素原子又はメチル基を表し、Aは1価炭化水素基を表す)で示される化合物の少なくとも1種類であるのが好ましい。
 上記1価炭化水素基は置換基を有していてもよく、基中に不飽和結合又はヘテロ原子が含まれていてもよい。1価炭化水素基としては、炭素数1~40のアルキル基、炭素数2~40のアルケニル基、炭素数2~4のヒドロキシアルキル基、炭素数1~18のアルキル基を含有するアルキルモノアルキレングリコール基、炭素数1~18のアルキル基を含有するアルキルポリアルキレングリコール基、炭素数2~18のアルケニル基を含有するアルケニルモノアルキレングリコール基又は炭素数2~18のアルケニル基で置換されたポリアルキレングリコール基が挙げられ、炭素数12~40のアルキル基であるのが好ましい。
(Meth)acrylate that does not contain a nitrogen atom is expressed by the following formula (2)
CH 2 =C(R 1 )-CO-O-A 1 ...(2)
(In formula (2), R 1 represents a hydrogen atom or a methyl group, and A 1 represents a monovalent hydrocarbon group).
The above-mentioned monovalent hydrocarbon group may have a substituent, and the group may contain an unsaturated bond or a heteroatom. Examples of monovalent hydrocarbon groups include alkyl groups having 1 to 40 carbon atoms, alkenyl groups having 2 to 40 carbon atoms, hydroxyalkyl groups having 2 to 4 carbon atoms, and alkylmonoalkylene containing alkyl groups having 1 to 18 carbon atoms. Glycol group, alkyl polyalkylene glycol group containing an alkyl group having 1 to 18 carbon atoms, alkenyl monoalkylene glycol group containing an alkenyl group having 2 to 18 carbon atoms, or poly substituted with an alkenyl group having 2 to 18 carbon atoms Examples include alkylene glycol groups, and alkyl groups having 12 to 40 carbon atoms are preferred.
 式(2)で示される化合物の例としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、イソデシル(メタ)アクリレート、ラウリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、オクタデシル(メタ)アクリレート、ベンジル(メタ)アクリレート、イソボルニル(メタ)アクリレート、アリル(メタ)アクリレート、クロチル(メタ)アクリレート、オレイル(メタ)アクリレート、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、メトキシジエチレングリコール(メタ)アクリレート、メトキシプロピレングリコール(メタ)アクリレート、n-ブトキシエチレングリコール(メタ)アクリレート、2-フェノキシエチル(メタ)アクリレート、トリオキシエチレンノニルフェノール(メタ)アクリレートが挙げられる。 Examples of the compound represented by formula (2) include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, and isobutyl (meth)acrylate. ) acrylate, hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isodecyl (meth)acrylate, lauryl (meth)acrylate, cyclohexyl (meth)acrylate, octadecyl (meth)acrylate, benzyl (meth)acrylate, isobornyl (meth)acrylate ) acrylate, allyl (meth)acrylate, crotyl (meth)acrylate, oleyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, methoxydiethylene glycol Examples include (meth)acrylate, methoxypropylene glycol (meth)acrylate, n-butoxyethylene glycol (meth)acrylate, 2-phenoxyethyl (meth)acrylate, and trioxyethylenenonylphenol (meth)acrylate.
 前記した窒素原子含有(メタ)アクリレートは、下式(3)
 CH=C(R)-CO-O-C2n-A  ・・・(3)
[式(3)中、Rは水素原子又はメチル基を表し、nは2~8の整数を表し、Aは、-N(R)(R)で示されるアミノ基(R、Rはそれぞれ独立して水素原子若しくは炭素数1~6のアルキル基を表す)、-N(R)(R)(R)・Xで示されるアンモニウム基(R、R、Rはそれぞれ独立して炭素数1~6のアルキル基、炭素数2~6のヒドロキシアルキル基、炭素数1~4のアルコキシアルキル基、シクロアルキル基、アラルキル基又は置換基を有していてもよいフェニル基を表し、Xはハロゲン化物イオン又は酸の陰イオン残基を表す)、-NHC(O)(R)で示されるアミド基(Rは炭素数1~10の有機基を表す)、又は-NHC(O)-OR10で示されるカルバメート基(R10は炭素数1~10の有機基を表す)]で示される化合物の少なくとも1種類であるのが好ましい。
The nitrogen atom-containing (meth)acrylate described above is represented by the following formula (3)
CH 2 =C(R 2 )-CO-O-C n H 2n -A 2 ...(3)
[ In formula (3), R 2 represents a hydrogen atom or a methyl group, n represents an integer of 2 to 8, and A 2 represents an amino group (R 4 ) represented by -N(R 4 )(R 5 ) , R 5 each independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms ) , an ammonium group (R 6 , R 7 and R 8 each independently have an alkyl group having 1 to 6 carbon atoms, a hydroxyalkyl group having 2 to 6 carbon atoms, an alkoxyalkyl group having 1 to 4 carbon atoms, a cycloalkyl group, an aralkyl group, or a substituent. (X - represents a halide ion or an anionic residue of an acid), an amide group represented by -NHC(O)(R 9 ) (R 9 is a carbon number of 1 to 10) ), or a carbamate group represented by -NHC(O)-OR 10 (R 10 represents an organic group having 1 to 10 carbon atoms)]. .
 R、R、R、R、Rがそれぞれ独立して表す炭素数1~6のアルキル基としては、メチル基、エチル基、プロピル基、ブチル基、へプチル基、ヘキシル基が挙げられる。これらの基は置換基を有していてもよい。
 R、R、Rがそれぞれ独立して表す炭素数2~6のヒドロキシアルキル基としては、ヒドロキシエチル基、ヒドロキシプロピル基、ヒドロキシブチル基、ヒドロキシへプチル基、ヒドロキシヘキシル基が挙げられ、炭素数1~4のアルコキシアルキル基としては、例えばメトキシメチル基、メトキシエチル基、メトキシプロピル基、エトキシメチル基、エトキシエチル基、プロポキシメチル基が挙げられ、シクロアルキル基としては、例えばシクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基が挙げられ、アラルキル基としては、例えばベンジル基、エチルフェニル基が挙げられる。
 上記した基は置換基を有していてもよい。
 R、R10が表す炭素数1~10の有機基としては、例えば上記したR、R、R、R、Rが表す基として例示した基が挙げられる。
 -C2n-で表されるアルキレン基は、その任意の炭素原子が水酸基を有していてもよい。
 Xが表すハロゲン化物イオンとしては、Cl、Br、I、Fが挙げられ、酸の陰イオン残基としては、HSO 、SO 2-、NO 、PO 3-、HPO 3-、HPO 、CSO 、OHが挙げられる。
Examples of the alkyl group having 1 to 6 carbon atoms each independently represented by R 4 , R 5 , R 6 , R 7 , and R 8 include methyl group, ethyl group, propyl group, butyl group, heptyl group, and hexyl group. Can be mentioned. These groups may have a substituent.
Examples of the hydroxyalkyl group having 2 to 6 carbon atoms each independently represented by R 6 , R 7 and R 8 include hydroxyethyl group, hydroxypropyl group, hydroxybutyl group, hydroxyheptyl group, and hydroxyhexyl group, Examples of the alkoxyalkyl group having 1 to 4 carbon atoms include methoxymethyl group, methoxyethyl group, methoxypropyl group, ethoxymethyl group, ethoxyethyl group, and propoxymethyl group, and examples of the cycloalkyl group include cyclopropyl group. , cyclobutyl group, cyclopentyl group, and cyclohexyl group, and examples of the aralkyl group include benzyl group and ethylphenyl group.
The above groups may have a substituent.
Examples of the organic group having 1 to 10 carbon atoms represented by R 9 and R 10 include the groups exemplified above as the groups represented by R 4 , R 5 , R 6 , R 7 and R 8 .
The alkylene group represented by -C n H 2n - may have a hydroxyl group on any carbon atom thereof.
Examples of the halide ions represented by X include Cl , Br , I , and F , and examples of acid anion residues include HSO 4 , SO 4 2− , NO 3 , PO 4 3 - , HPO 4 3- , H 2 PO 4 - , C 6 H 6 SO 3 - , and OH - .
 式(3)で示される化合物の例としては、N,N-ジメチルアミノエチル(メタ)アクリレート、N,N-ジエチルアミノエチル(メタ)アクリレート、N-t-ブチルアミノエチル(メタ)アクリレート、N,N-ジメチルアミノプロピル(メタ)アクリレート、N,N-ジメチルアミノブチル(メタ)アクリレート、N-プロピルアミノエチル(メタ)アクリレート、N-ブチルアミノエチル(メタ)アクリレート;2-ヒドロキシ-3-(メタ)アクリルオキシプロピルトリメチルアンモニウムクロリド、2-ヒドロキシ-3-(メタ)アクリルオキシプロピルトリエタノールアンモニウムクロリド、2-ヒドロキシ-3-(メタ)アクリルオキシプロピルジメチルベンジルアンモニウムクロリド、2-ヒドロキシ-3-(メタ)アクリルオキシプロピルジメチルフェニルアンモニウムクロリド、(メタ)アクリルオキシエチルトリメチルアンモニウムクロリド、(メタ)アクリルアミドプロピルトリメチルアンモニウムクロリドが挙げられる。 Examples of the compound represented by formula (3) include N,N-dimethylaminoethyl (meth)acrylate, N,N-diethylaminoethyl (meth)acrylate, Nt-butylaminoethyl (meth)acrylate, N, N-dimethylaminopropyl (meth)acrylate, N,N-dimethylaminobutyl (meth)acrylate, N-propylaminoethyl (meth)acrylate, N-butylaminoethyl (meth)acrylate; 2-hydroxy-3-(meth)acrylate; ) acryloxypropyltrimethylammonium chloride, 2-hydroxy-3-(meth)acryloxypropyltriethanolammonium chloride, 2-hydroxy-3-(meth)acryloxypropyldimethylbenzyl ammonium chloride, 2-hydroxy-3-(meth)acryloxypropyltrimethylammonium chloride, ) acryloxypropyldimethylphenylammonium chloride, (meth)acryloxyethyltrimethylammonium chloride, and (meth)acrylamidopropyltrimethylammonium chloride.
 含窒素原子基含有(メタ)アクリレート系ポリマーは、前記した窒素原子を含有しない(メタ)アクリレートと、前記した窒素原子含有(メタ)アクリレートと、さらに末端(メタ)アクリロイル基含有マクロモノマーとを共重合したコポリマーであってもよい。
 かかる末端(メタ)アクリロイル基含有マクロモノマーは、下式(4)
 CH=C(R)-CO-O-A  ・・・(4)
[式(4)中、Rは水素原子又はメチル基を表し、Aはポリアルキル(メタ)アクリレート基、ポリアルケニル(メタ)アクリレート基、ポリエステル基又はポリスチレン基のいずれかを表す。]で示される化合物の少なくとも1種類であるのが好ましい。
 末端(メタ)アクリロイル基含有マクロモノマーとして市販品を用いることもできる。例えば、いずれも東亜合成社製のマクロモノマーAA-6(商品名、末端メタクリロイル基含有ポリメチルメタクリレート、数平均分子量(Mn)6000)、マクロモノマーAW-6S(商品名、末端メタクリロイル基含有ポリイソブチルメタクリレート、Mn6000)、マクロモノマーAB-6(商品名、末端メタクリロイル基含有ポリブチルアクリレート、Mn6000)、マクロモノマーAS-6(商品名、末端メタクリロイル基含有ポリスチレン、Mn6000)が挙げられる。
The nitrogen-containing (meth)acrylate polymer contains the above-described nitrogen-free (meth)acrylate, the above-described nitrogen-containing (meth)acrylate, and a terminal (meth)acryloyl group-containing macromonomer. It may also be a polymerized copolymer.
This terminal (meth)acryloyl group-containing macromonomer has the following formula (4)
CH 2 =C(R 3 )-CO-O-A 3 ...(4)
[In formula (4), R 3 represents a hydrogen atom or a methyl group, and A 3 represents any one of a polyalkyl (meth)acrylate group, a polyalkenyl (meth)acrylate group, a polyester group, or a polystyrene group. ] It is preferable that it is at least one type of compound represented by the following.
Commercially available products can also be used as the terminal (meth)acryloyl group-containing macromonomer. For example, macromonomer AA-6 (trade name, polymethyl methacrylate containing a terminal methacryloyl group, number average molecular weight (Mn) 6000), both manufactured by Toagosei Co., Ltd., and macromonomer AW-6S (trade name, polyisobutyl containing a terminal methacryloyl group) methacrylate, Mn6000), macromonomer AB-6 (trade name, polybutyl acrylate containing a terminal methacryloyl group, Mn6000), and macromonomer AS-6 (trade name, polystyrene containing a terminal methacryloyl group, Mn6000).
 含窒素原子基含有(メタ)アクリレート系ポリマーは、例えば、窒素原子を含有しない(メタ)アクリレート10~85質量部と、窒素原子含有(メタ)アクリレート10~60質量部と、さらに必要に応じて末端(メタ)アクリロイル基含有マクロモノマー5~30質量部とを共重合した、数平均分子量(Mn)が4000~100000のコポリマーであるのが好ましい。Mnが前記範囲内であると、上述した作用機構がより発現されてF粒子の凝集も抑制されやすい。また、本組成物から形成される塗膜(ポリマー層)等の成形物が、その表面の親水性や平滑性に優れやすい。かかるコポリマーは、ランダム共重合体であっても、ブロック共重合体であっても、グラフト共重合体であってもよい。 The nitrogen-containing (meth)acrylate polymer contains, for example, 10 to 85 parts by mass of (meth)acrylate that does not contain nitrogen atoms, 10 to 60 parts by mass of nitrogen-containing (meth)acrylate, and optionally A copolymer having a number average molecular weight (Mn) of 4,000 to 100,000 is preferably copolymerized with 5 to 30 parts by mass of a macromonomer containing a terminal (meth)acryloyl group. When Mn is within the above range, the above-mentioned mechanism of action is more fully expressed, and aggregation of F particles is also more likely to be suppressed. Furthermore, molded products such as coating films (polymer layers) formed from the composition tend to have excellent surface hydrophilicity and smoothness. Such copolymers may be random copolymers, block copolymers, or graft copolymers.
 含窒素原子基含有(メタ)アクリレート系ポリマーは、本組成物から形成される成形物の表面の親水性をより向上させる観点から、水酸基を有するのが好ましい。水酸基は、(メタ)アクリレート系ポリマーの主鎖に存在しても側鎖に存在してもよく、また末端に存在しても重合体ブロック中に存在してもグラフト鎖中に存在してもよい。水酸基を有する(メタ)アクリレート系ポリマーとしては、例えば式(2)で表される化合物においてAがヒドロキシアルキル基か(モノ/ポリ)アルキレングリコール基である化合物、又は式(3)で表される化合物において、-C2n-で表されるアルキレン基の任意の炭素原子が水酸基を有するか、又はAにおけるR、R、Rのいずれかがヒドロキシアルキル基である化合物を共重合したコポリマーが挙げられる。 The nitrogen-containing atom group-containing (meth)acrylate polymer preferably has a hydroxyl group from the viewpoint of further improving the hydrophilicity of the surface of a molded product formed from the present composition. The hydroxyl group may be present in the main chain or side chain of the (meth)acrylate polymer, and may be present at the terminal, in the polymer block, or in the graft chain. good. Examples of the (meth)acrylate polymer having a hydroxyl group include a compound represented by formula (2) in which A 1 is a hydroxyalkyl group or a (mono/poly)alkylene glycol group, or a compound represented by formula (3). A compound in which any carbon atom of the alkylene group represented by -C n H 2n - has a hydroxyl group, or any one of R 6 , R 7 , and R 8 in A 2 is a hydroxyalkyl group. Examples include copolymers.
 含窒素原子基含有(メタ)アクリレート系ポリマーがアミノ基又はアンモニウム基を有するポリマーである場合、そのアミン価は、200mgKOH/g以下が好ましく、150mgKOH/g以下がより好ましく、100mgKOH/g以下がさらに好ましい。また、そのアミン価は、10mgKOH/g以上が好ましい。
 (メタ)アクリレート系ポリマーとしては市販品を用いることもでき、例えば共栄社化学社の「DOPA-15B」、「DOPA-15BHFS」、[DOPA-17HF」、[DOPA-22」、「「DOPA-35」(いずれも商品名)が挙げられる。
When the nitrogen-containing atom group-containing (meth)acrylate polymer is a polymer having an amino group or an ammonium group, the amine value thereof is preferably 200 mgKOH/g or less, more preferably 150 mgKOH/g or less, and still more preferably 100 mgKOH/g or less. preferable. Moreover, the amine value is preferably 10 mgKOH/g or more.
As the (meth)acrylate polymer, commercially available products can be used, such as "DOPA-15B", "DOPA-15BHFS", "DOPA-17HF", "DOPA-22", "DOPA-35" manufactured by Kyoeisha Kagakusha. ” (both are product names).
 本組成物(2)は、さらに、化合物(1)を含有していてもよい。
 化合物(1)をさらに含有させる場合、その含有量は、本組成物(2)の全体質量に対して10質量%以下であるのが好ましく、5質量%以下がより好ましい。
 また、化合物(1)をさらに含有させる場合、その含有量は、本組成物が含有するF粒子に対する質量比として0.01~0.15であるのが好ましい。
 さらに、本組成物(2)における化合物(1)の含有量が化合物(2)の含有量より多いことが好ましい。
This composition (2) may further contain compound (1).
When compound (1) is further contained, its content is preferably 10% by mass or less, more preferably 5% by mass or less, based on the total mass of composition (2).
Further, when compound (1) is further contained, the content thereof is preferably 0.01 to 0.15 as a mass ratio to the F particles contained in the present composition.
Furthermore, it is preferable that the content of compound (1) in the present composition (2) is greater than the content of compound (2).
 本組成物の好適な態様の一例としては、F粒子と、非水系溶媒と、アミン価が20~120mg/KOHでありヒドロキシ基を有するカルボン酸エステル(以下、「カルボン酸エステル」とも記す。)とを含む態様(3)が挙げられる。換言すれば、態様(3)は、前記フッ素原子を有さない化合物が、化合物(3)である態様である。
 態様(3)である本組成物(以下、「本組成物(3)」とも記す。)は初期分散性及び分散安定性に優れ、取扱い性に優れる。本組成物(3)から形成される塗膜(ポリマー層)等の成形物は、テトラフルオロエチレン系ポリマーに基づく耐熱性、電気特性(低線膨張係数、低誘電率及び低誘電正接)等の物性に優れ、またその表面の親水性や平滑性に優れる。
A preferred embodiment of the present composition includes F particles, a nonaqueous solvent, and a carboxylic acid ester having an amine value of 20 to 120 mg/KOH and having a hydroxyl group (hereinafter also referred to as "carboxylic acid ester"). Embodiment (3) includes the following. In other words, embodiment (3) is an embodiment in which the compound having no fluorine atom is compound (3).
The present composition of aspect (3) (hereinafter also referred to as "present composition (3)") has excellent initial dispersibility and dispersion stability, and is excellent in handleability. Molded products such as coating films (polymer layers) formed from the present composition (3) have excellent heat resistance and electrical properties (low coefficient of linear expansion, low dielectric constant, low dielectric loss tangent), etc. based on the tetrafluoroethylene polymer. It has excellent physical properties, and its surface has excellent hydrophilicity and smoothness.
 本組成物(3)が含有するカルボン酸エステルは、アミン価が20~120mg/KOHであり、ヒドロキシ基を有するカルボン酸エステルである。カルボン酸エステルのアミン価は、100mgKOH/g以下が好ましい。また、アミン価は、25mgKOH/g以上が好ましい。
 また、カルボン酸エステルの酸価は、5~20mg/KOHであるのが好ましく、5~15mg/KOHであるのがより好ましい。
 なお、アミン価は、0.1Nの塩酸水溶液を用いて電位差滴定を行い、水酸化カリウムの当量に換算した値である。酸価は、JIS K 0070に準じて電位差滴定により測定できる。
The carboxylic acid ester contained in the present composition (3) has an amine value of 20 to 120 mg/KOH and has a hydroxy group. The amine value of the carboxylic acid ester is preferably 100 mgKOH/g or less. Moreover, the amine value is preferably 25 mgKOH/g or more.
Further, the acid value of the carboxylic acid ester is preferably 5 to 20 mg/KOH, more preferably 5 to 15 mg/KOH.
The amine value is a value calculated by potentiometric titration using a 0.1N aqueous hydrochloric acid solution and converted into an equivalent amount of potassium hydroxide. The acid value can be measured by potentiometric titration according to JIS K 0070.
 カルボン酸エステルは、エチレンイミン基及びオキシアルキレンカルボニル基を有するのが好ましく、エチレンイミン基を主鎖に有し、オキシアルキレンカルボニル基を側鎖に有するポリマーであるのが好ましい。オキシアルキレンカルボニル基としては、ε-カプロラクトン、γ-バレロラクトン、δ-バレロラクトン、4-メチル-δ-バレロラクトン等のラクトンが開環して形成された基であるのが好ましく、ラクトンが開環重合して形成された基であるのがより好ましい。かかるオキシアルキレンカルボニル基はラクトンの開環により、末端にヒドロキシ基を有することができる。 The carboxylic acid ester preferably has an ethyleneimine group and an oxyalkylenecarbonyl group, and is preferably a polymer having an ethyleneimine group in its main chain and an oxyalkylenecarbonyl group in its side chain. The oxyalkylene carbonyl group is preferably a group formed by ring opening of a lactone such as ε-caprolactone, γ-valerolactone, δ-valerolactone, 4-methyl-δ-valerolactone, etc. A group formed by ring polymerization is more preferable. Such an oxyalkylene carbonyl group can have a hydroxy group at its terminal by ring opening of the lactone.
 本組成物(3)が含有するカルボン酸エステルはヒドロキシ基を有しており、本組成物から形成される成形物の表面の親水性の向上に寄与すると考えられる。ヒドロキシ基は、ポリマーであるカルボン酸エステルの主鎖に存在しても側鎖に存在してもよく、また末端に存在しても重合鎖中に存在してもよい。 The carboxylic acid ester contained in the present composition (3) has a hydroxy group, and is thought to contribute to improving the hydrophilicity of the surface of a molded product formed from the present composition. The hydroxyl group may be present in the main chain or side chain of the carboxylic acid ester polymer, and may be present at the terminal or in the polymer chain.
 ヒドロキシ基を有するカルボン酸エステルは、公知の方法で製造できる。例えば、特開昭54-37082号公報、特開昭61-174939号公報等に記載のポリエチレンイミンとポリエステルを反応させた化合物が挙げられる。
 中でも、カルボン酸エステルとしては、主鎖がポリエチレンイミンであり、側鎖に少なくともポリカプロラクトンを含むポリマーであるのがより好ましい。換言すれば、カルボン酸エステルが、ポリエチレンイミンにε-カプロラクトンを付加重合させた化合物であるのがより好ましい。
 カルボン酸エステルが、ポリエチレンイミン基とオキシアルキレンカルボニル基の各々のアルキレン部位である疎水部と、アミノ基及びヒドロキシ基である親水部とがバランスして配置された上述のようなポリマーであると、F粒子とカルボン酸エステルとがバランスよく吸着する相互作用が生じやすく、F粒子間の凝集や沈降を抑制でき、本組成物中でのF粒子の分散性を高めやすくなると推定される。そのため、本組成物は初期分散性及び分散安定性がより向上し、また塗膜や層等の成形品の形成において、その表面の親水性や平滑性等の層物性を向上させていると考えられる。
 かかる作用機構は、本組成物(3)が、化合物(1)をさらに含有する場合に、一層顕著となる。
A carboxylic acid ester having a hydroxy group can be produced by a known method. Examples include compounds obtained by reacting polyethyleneimine with polyester, which are described in JP-A-54-37082, JP-A-61-174,939, and the like.
Among these, the carboxylic acid ester is preferably a polymer whose main chain is polyethyleneimine and whose side chain contains at least polycaprolactone. In other words, it is more preferable that the carboxylic acid ester is a compound obtained by addition polymerizing ε-caprolactone to polyethyleneimine.
When the carboxylic acid ester is a polymer as described above in which the hydrophobic part, which is the alkylene moiety of each of the polyethyleneimine group and the oxyalkylene carbonyl group, and the hydrophilic part, which is the amino group and the hydroxy group, are arranged in a balanced manner, It is presumed that the interaction between the F particles and the carboxylic acid ester that adsorbs them in a well-balanced manner is likely to occur, and aggregation and sedimentation between the F particles can be suppressed, making it easier to improve the dispersibility of the F particles in the present composition. Therefore, it is believed that this composition has improved initial dispersibility and dispersion stability, and also improves layer properties such as surface hydrophilicity and smoothness when forming molded products such as coatings and layers. It will be done.
This mechanism of action becomes even more pronounced when the composition (3) further contains the compound (1).
 ポリマーであるカルボン酸エステルの重量平均分子量(Mw)は2000~20000の範囲であるのが好ましい。またかかるポリマーの分子量分布は2以下であるのが好ましい。Mwが前記範囲内であると、上述の作用機構がより発現されF粒子の凝集も抑制されやすい。また、本組成物から形成される塗膜(ポリマー層)等の成形物が、その表面の親水性や平滑性に優れやすい。 The weight average molecular weight (Mw) of the polymer carboxylic acid ester is preferably in the range of 2,000 to 20,000. Further, the molecular weight distribution of such a polymer is preferably 2 or less. When Mw is within the above range, the above-mentioned mechanism of action is more fully expressed and aggregation of F particles is also more likely to be suppressed. Furthermore, molded products such as coating films (polymer layers) formed from the composition tend to have excellent surface hydrophilicity and smoothness.
 このようなカルボン酸エステルとして市販品を用いることもできる。例えば「DISPERBYK107」、「DISPERBYK108」等の「DISPER」シリーズ(BYK社製)、「ソルスバーズ」シリーズ(ルーブリゾール社製)、「アジスパー」シリーズ(味の素ファインテクノ社製)等における化合物から選択できる。 Commercially available products can also be used as such carboxylic acid esters. For example, it can be selected from compounds in the "DISPER" series (manufactured by BYK) such as "DISPERBYK107" and "DISPERBYK108", the "Sols Bars" series (manufactured by Lubrizol), and the "Ajisper" series (manufactured by Ajinomoto Fine Techno).
 本組成物(3)は、さらに、化合物(1)を含有していてもよい。
 化合物(1)をさらに含有させる場合、その含有量は、液状組成物の全体質量に対して10質量%以下であるのが好ましく、5質量%以下がより好ましい。
 また、化合物(1)をさらに含有させる場合、その含有量は、本組成物(3)が含有するF粒子に対する質量比として0.01~0.15であるのが好ましい。
 さらに、本組成(3)物におけるシリコーン変性(メタ)アクリレート系ポリマー(化合物(1))の含有量が、本組成物(3)が含有するカルボン酸エステルの含有量より多いことが好ましい。
This composition (3) may further contain compound (1).
When compound (1) is further contained, its content is preferably 10% by mass or less, more preferably 5% by mass or less, based on the total mass of the liquid composition.
Further, when compound (1) is further contained, the content thereof is preferably 0.01 to 0.15 as a mass ratio to the F particles contained in composition (3).
Further, it is preferable that the content of the silicone-modified (meth)acrylate polymer (compound (1)) in the present composition (3) is greater than the content of the carboxylic acid ester contained in the present composition (3).
 本組成物における非フッ素系化合物の含有量は、本組成物の全体質量に対して10質量%以下であるのが好ましい。
 また、非フッ素系化合物の含有量は、本組成物が含有するF粒子に対する質量比として0.01~0.15であるのが好ましく、0.03~0.12がより好ましい。
The content of the non-fluorine compound in the composition is preferably 10% by mass or less based on the total mass of the composition.
Further, the content of the non-fluorine compound is preferably 0.01 to 0.15, more preferably 0.03 to 0.12, as a mass ratio to the F particles contained in the present composition.
 本組成物の粘度は、3000mPa・s以下が好ましく、2000mPa・s以下がより好ましい。本組成部の粘度は、10mPa・s以上が好ましく、25mPa・s以上がより好ましい。この場合、本組成物は塗工性に優れ、任意の厚さを有する塗膜(ポリマー層)等の成形物を形成しやすい。また、かかる範囲の粘度範囲にある本組成物は、それから形成される成形物において、Fポリマーの物性が高度に発現しやすい。
 本組成物のチキソ比は、1.0~2.5が好ましい。この場合、本組成物は、塗工性及び均質性に優れ、より緻密な成形物を生成しやすい。
The viscosity of the present composition is preferably 3000 mPa·s or less, more preferably 2000 mPa·s or less. The viscosity of this composition part is preferably 10 mPa·s or more, more preferably 25 mPa·s or more. In this case, the present composition has excellent coating properties and is easy to form into a molded article such as a coating film (polymer layer) having an arbitrary thickness. Further, the present composition having a viscosity within this range tends to exhibit the physical properties of the F polymer to a high degree in a molded article formed from the composition.
The thixotropic ratio of the present composition is preferably 1.0 to 2.5. In this case, the present composition has excellent coating properties and homogeneity, and can easily produce denser molded products.
 本組成物は、さらにノニオン性界面活性剤を含有していてもよい。この場合、非水系溶媒の表面張力を上記範囲に調整しやすくなる。ノニオン性界面活性剤としては、グリコール系界面活性剤、アセチレン系界面活性剤、又は化合物(1)とは異なるシリコーン系界面活性剤が挙げられる。ノニオン性界面活性剤は、1種を用いてもよく、2種以上を用いてもよい。
 本組成物がノニオン系界面活性剤をさらに含有する場合、その含有量は、本組成物中のF粒子に対して、1~15質量%の範囲であるのが好ましく、3~10質量%の範囲がより好ましい。
The composition may further contain a nonionic surfactant. In this case, it becomes easier to adjust the surface tension of the nonaqueous solvent to the above range. Examples of the nonionic surfactant include glycol surfactants, acetylene surfactants, and silicone surfactants different from compound (1). One type of nonionic surfactant may be used, or two or more types may be used.
When the present composition further contains a nonionic surfactant, the content thereof is preferably in the range of 1 to 15% by mass, and 3 to 10% by mass, based on the F particles in the composition. The range is more preferred.
 本組成物は、無機フィラーをさらに含有していてもよい。この場合、本組成物から形成される塗膜(ポリマー層)等の成形物が、電気特性と低線膨張性とに優れやすい。
 無機フィラーの形状は、球状、針状(繊維状)、板状のいずれであってもよく、具体的には、球状、鱗片状、層状、葉片状、杏仁状、柱状、鶏冠状、等軸状、葉状、雲母状、ブロック状、平板状、楔状、ロゼット状、網目状、角柱状であってもよい。
 無機フィラーとしては、例えば石英粉、シリカ、ウォラストナイト、タルク、窒化ケイ素、炭化ケイ素、雲母等のケイ素化合物;窒化ホウ素、窒化アルミニウム等の窒素化合物;酸化アルミニウム、酸化亜鉛、酸化チタン、酸化セリウム、酸化ベリリウム、酸化マグネシウム、酸化ニッケル、酸化バナジウム、酸化銅、酸化鉄、酸化銀等の金属酸化物;炭素繊維;グラファイト、グラフェン、カーボンナノチューブ等の炭素同素体;銀、銅等の金属;が挙げられる。
 無機フィラーは、1種を用いてもよく、2種以上を併用してもよい。
 無機フィラーのD50は、0.1~50μmが好ましい。
 無機フィラーの表面は、シランカップリング剤で表面処理されていてもよい。
 本組成物が無機フィラーを含む場合、本組成物における無機フィラーの含有量は、1~25質量%が好ましい。
The composition may further contain an inorganic filler. In this case, a molded article such as a coating film (polymer layer) formed from the present composition tends to have excellent electrical properties and low linear expansion.
The shape of the inorganic filler may be spherical, needle-like (fibrous), or plate-like, and specifically, spherical, scale-like, layered, leaf-like, apricot-like, columnar, cock-comb-like, etc. It may be axial, leaf-like, mica-like, block-like, flat-plate-like, wedge-like, rosette-like, mesh-like, or prismatic.
Examples of inorganic fillers include quartz powder, silica, wollastonite, talc, silicon compounds such as silicon nitride, silicon carbide, and mica; nitrogen compounds such as boron nitride and aluminum nitride; aluminum oxide, zinc oxide, titanium oxide, and cerium oxide. , metal oxides such as beryllium oxide, magnesium oxide, nickel oxide, vanadium oxide, copper oxide, iron oxide, silver oxide; carbon fibers; carbon allotropes such as graphite, graphene, carbon nanotubes; metals such as silver and copper; It will be done.
One type of inorganic filler may be used, or two or more types may be used in combination.
The D50 of the inorganic filler is preferably 0.1 to 50 μm.
The surface of the inorganic filler may be surface-treated with a silane coupling agent.
When the present composition contains an inorganic filler, the content of the inorganic filler in the present composition is preferably 1 to 25% by mass.
 本組成物は、Fポリマーとは異なる他の樹脂をさらに含んでいてもよい。かかる他の樹脂は、本組成物に非中空状の粒子として含まれていてもよく、本組成物を構成する非水系溶媒に溶解又は分散して含まれていてもよい。
 他の樹脂としては、液晶性の芳香族ポリエステル等のポリエステル樹脂、ポリイミド樹脂、ポリアミドイミド樹脂、エポキシ樹脂、マレイミド樹脂、ウレタン樹脂、ポリフェニレンエーテル樹脂、ポリフェニレンオキシド樹脂、ポリフェニレンサルファイド樹脂が挙げられる。
 他の樹脂としては、芳香族系ポリマーが好ましく、芳香族ポリイミド、芳香族ポリアミック酸、芳香族ポリアミドイミド及び芳香族ポリアミドイミドの前駆体からなる群から選ばれる少なくとも1種の芳香族イミドポリマーがより好ましい。
 本組成物が他の樹脂をさらに含む場合、F粒子に対する他の樹脂の含有量は、1~25質量%が好ましい。
The composition may further contain other resins different from the F polymer. Such other resin may be contained in the present composition as non-hollow particles, or may be contained dissolved or dispersed in the non-aqueous solvent constituting the present composition.
Other resins include polyester resins such as liquid crystalline aromatic polyesters, polyimide resins, polyamideimide resins, epoxy resins, maleimide resins, urethane resins, polyphenylene ether resins, polyphenylene oxide resins, and polyphenylene sulfide resins.
As the other resin, aromatic polymers are preferred, and at least one aromatic imide polymer selected from the group consisting of aromatic polyimide, aromatic polyamic acid, aromatic polyamideimide, and precursors of aromatic polyamideimide is more preferred. preferable.
When the present composition further contains other resins, the content of the other resins relative to the F particles is preferably 1 to 25% by mass.
 本組成物は、その粘度及びチキソ比を調整する観点から、粘度調節剤をさらに含んでいてもよい。 The present composition may further contain a viscosity modifier from the viewpoint of adjusting its viscosity and thixotropic ratio.
 本組成物は、さらに、消泡剤、脱水剤、可塑剤、耐候剤、酸化防止剤、熱安定剤、滑剤、帯電防止剤、増白剤、着色剤、導電剤、離型剤、難燃剤等の添加剤を含有してもよい。 The present composition further contains an antifoaming agent, a dehydrating agent, a plasticizer, a weathering agent, an antioxidant, a heat stabilizer, a lubricant, an antistatic agent, a whitening agent, a coloring agent, a conductive agent, a mold release agent, and a flame retardant. It may contain additives such as.
 本組成物は、F粒子と非フッ素系化合物と非水系溶媒と、ノニオン性界面活性剤、無機フィラー、他の樹脂、添加剤等を混合することで得られる。
 本組成物は、F粒子と非フッ素系化合物と非水系溶媒を一括で混合して得てもよいし、別々に順次混合してもよいし、これらのマスターバッチを予め作成し、それと残りの成分を混合してもよい。混合の順は特に制限はなく、また混合の方法も一括混合でも複数回に分割して混合してもよい。
This composition is obtained by mixing F particles, a non-fluorine compound, a non-aqueous solvent, a nonionic surfactant, an inorganic filler, other resins, additives, and the like.
This composition may be obtained by mixing the F particles, the non-fluorine compound, and the non-aqueous solvent all at once, or may be obtained by mixing them separately one after another, or by preparing a masterbatch of these in advance and mixing it with the remaining The ingredients may be mixed. There is no particular restriction on the order of mixing, and the mixing method may be all at once or divided into multiple batches.
 例えば、F粒子を非水系溶媒の一部に予め分散し、次いで非フッ素系化合物を添加して混合し、得られた混合物を残余の非水系溶媒に添加して本組成物を得るのが、分散性を向上できる観点から好ましい。
 前記した非フッ素系化合物をさらに混合する場合、そのまま又は上記した非水系溶剤の溶液として添加してもよい。また、前記したノニオン性界面活性剤、無機フィラー、他の樹脂、添加剤等を必要に応じてさらに混合する場合、F粒子と非水系溶媒との混合に際して混合しても、前記混合物を非水系溶媒に添加するに際して混合してもよい。
For example, the present composition can be obtained by dispersing F particles in advance in a part of a non-aqueous solvent, then adding and mixing a non-fluorine compound, and adding the resulting mixture to the remaining non-aqueous solvent. It is preferable from the viewpoint of improving dispersibility.
When the above-mentioned non-fluorine compound is further mixed, it may be added as it is or as a solution in the above-mentioned non-aqueous solvent. In addition, when further mixing the above-mentioned nonionic surfactant, inorganic filler, other resin, additives, etc. as necessary, even if they are mixed at the time of mixing the F particles and the non-aqueous solvent, the mixture may be mixed with the non-aqueous solvent. They may be mixed when added to the solvent.
 本組成物を得るための混合の装置としては、ヘンシェルミキサー、加圧ニーダー、バンバリーミキサー及びプラネタリーミキサー等のブレードを備えた撹拌装置、ボールミル、アトライター、バスケットミル、サンドミル、サンドグラインダー、ダイノーミル、ディスパーマット、SCミル、スパイクミル及びアジテーターミル等のメディアを備えた粉砕装置、マイクロフルイダイザー、ナノマイザー、アルティマイザー、超音波ホモジナイザー、デゾルバー、ディスパー、高速インペラー、薄膜旋回型高速ミキサー、自転公転撹拌機及びV型ミキサー等の他の機構を備えた分散装置が挙げられる。 Mixing devices for obtaining the present composition include stirring devices equipped with blades such as Henschel mixer, pressure kneader, Banbury mixer, and planetary mixer, ball mill, attritor, basket mill, sand mill, sand grinder, dyno mill, Grinding equipment equipped with media such as Dispermat, SC mill, spike mill, and agitator mill, microfluidizer, nanomizer, ultimizer, ultrasonic homogenizer, resolver, disperser, high-speed impeller, thin-film rotating high-speed mixer, rotation-revolution stirrer and a dispersion device equipped with other mechanisms such as a V-type mixer.
 本組成物から形成される成形物の誘電率は2.4以下であるのが好ましく、2.2以下であるのがより好ましい。また、誘電率は1.0超であるのが好ましい。成形物の誘電正接は、0.0022以下であるのが好ましく、0.0020以下であるのがより好ましい。また、誘電正接は、0.0010超であるのが好ましい。成形物の熱伝導率は、1W/m・K以上であるのが好ましく、3W/m・K以上がより好ましい。 The dielectric constant of a molded article formed from the present composition is preferably 2.4 or less, more preferably 2.2 or less. Moreover, it is preferable that the dielectric constant is more than 1.0. The dielectric loss tangent of the molded product is preferably 0.0022 or less, more preferably 0.0020 or less. Moreover, it is preferable that the dielectric loss tangent is more than 0.0010. The thermal conductivity of the molded product is preferably 1 W/m·K or more, more preferably 3 W/m·K or more.
 本組成物を例えばシート状に押出す等の成形方法に供すれば、Fポリマーを含む、シート等の成形物を形成できる。押出して得たシートは、さらにプレス成形、カレンダー成形等をして流延してもよい。シートは、さらに加熱して、非水系溶媒を除去し、Fポリマーを焼成するのが好ましい。 If this composition is subjected to a molding method such as extrusion into a sheet, a molded article such as a sheet containing the F polymer can be formed. The sheet obtained by extrusion may be further subjected to press molding, calendar molding, etc. and then cast. Preferably, the sheet is further heated to remove the non-aqueous solvent and sinter the F polymer.
 本組成物から形成されるシートの厚さは、1~1000μmが好ましい。
 シートの誘電率、誘電正接及び熱伝導率の好適な範囲は、それぞれ、上述した成形物の誘電率、誘電正接及び熱伝導率の範囲と同様である。なお、シートにおける熱伝導率とは、シートの面内方向における熱伝導率を意味する。
 シートの線膨張係数は、250ppm/℃以下が好ましく、220ppm/℃以下がより好ましい。シートの線膨張係数の下限は、30ppm/℃である。なお、線膨張係数は、JIS C 6471:1995に規定される測定方法に従って、25℃以上260℃以下の範囲における、試験片の線膨張係数を測定した値を意味する。
The thickness of the sheet formed from the present composition is preferably 1 to 1000 μm.
Suitable ranges of the dielectric constant, dielectric loss tangent, and thermal conductivity of the sheet are the same as the ranges of the dielectric constant, dielectric loss tangent, and thermal conductivity of the molded article, respectively. Note that the thermal conductivity of the sheet means the thermal conductivity in the in-plane direction of the sheet.
The coefficient of linear expansion of the sheet is preferably 250 ppm/°C or less, more preferably 220 ppm/°C or less. The lower limit of the linear expansion coefficient of the sheet is 30 ppm/°C. Note that the linear expansion coefficient means a value obtained by measuring the linear expansion coefficient of a test piece in the range of 25° C. or higher and 260° C. or lower according to the measurement method specified in JIS C 6471:1995.
 かかるシートを基材に積層すれば積層体を形成できる。積層体の製造方法としては、前記基材上に本組成物を押出成形する方法、シートと前記基材とを熱圧着する方法等が挙げられる。
 基材としては、銅、ニッケル、アルミニウム、チタン、それらの合金等の金属箔等の金属基板;ポリイミド、ポリアミド、ポリエーテルアミド、ポリフェニレンスルフィド、ポリアリルエーテルケトン、ポリアミドイミド、液晶性ポリエステル、テトラフルオロエチレン系ポリマー等の耐熱性樹脂のフィルム;プリプレグ基板(繊維強化樹脂基板の前駆体)、炭化ケイ素、窒化アルミニウム、窒化ケイ素等のセラミックス基板;ガラス基板が挙げられる。
A laminate can be formed by laminating such sheets on a base material. Examples of the method for manufacturing the laminate include a method of extrusion molding the present composition onto the base material, a method of thermocompression bonding the sheet and the base material, and the like.
As a base material, metal substrates such as metal foils of copper, nickel, aluminum, titanium, alloys thereof, etc.; polyimide, polyamide, polyetheramide, polyphenylene sulfide, polyallyletherketone, polyamideimide, liquid crystalline polyester, tetrafluorocarbon Examples include films of heat-resistant resin such as ethylene-based polymer; prepreg substrates (precursor of fiber-reinforced resin substrates); ceramic substrates such as silicon carbide, aluminum nitride, and silicon nitride; and glass substrates.
 基材の形状としては、平面状、曲面状、凹凸状が挙げられる。また、基材の形状は、箔状、板状、膜状、繊維状のいずれであってもよい。
 基材の表面の十点平均粗さは、0.01~0.05μmが好ましい。
 基材の表面は、シランカップリング剤により表面処理されていてもよく、プラズマ処理されていてもよい。かかるシランカップリング剤としては、3-アミノプロピルトリエトキシシラン、ビニルトリメトキシシラン、3-メルカプトプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-イソシアネートプロピルトリエトキシシラン等の官能基を有するシランカップリング剤が好ましい。
 シートと基材との剥離強度は、10~100N/cmが好ましい。
Examples of the shape of the base material include a planar shape, a curved shape, and an uneven shape. Further, the shape of the base material may be any of foil, plate, film, and fiber.
The ten-point average roughness of the surface of the base material is preferably 0.01 to 0.05 μm.
The surface of the base material may be surface-treated with a silane coupling agent or may be plasma-treated. Such silane coupling agents include 3-aminopropyltriethoxysilane, vinyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, -A silane coupling agent having a functional group such as isocyanatepropyltriethoxysilane is preferred.
The peel strength between the sheet and the base material is preferably 10 to 100 N/cm.
 また、本組成物を基材の表面に配置し加熱して、Fポリマーを含むポリマー層(以下、「F層」とも記す。)を形成すれば、基材で構成される基材層とF層とをこの順で有する積層体が得られる。
 F層は、本組成物を基材の表面に配置し、加熱して非水系溶媒を除去し、さらに加熱してFポリマーを焼成して形成するのが好ましい。かかる積層体から基材を分離すれば、Fポリマーを含むシートを得られる。
 基材としては、上述のシートと積層できる基材と同様のものが挙げられ、その好適態様も同様である。
In addition, if this composition is placed on the surface of a base material and heated to form a polymer layer containing F polymer (hereinafter also referred to as "F layer"), it is possible to form a polymer layer containing F polymer (hereinafter also referred to as "F layer"). A laminate having the layers in this order is obtained.
The F layer is preferably formed by placing the present composition on the surface of the base material, heating to remove the nonaqueous solvent, and further heating to bake the F polymer. By separating the base material from such a laminate, a sheet containing the F polymer can be obtained.
Examples of the base material include those similar to those that can be laminated with the sheet described above, and preferred embodiments thereof are also the same.
 本組成物の配置の方法としては、塗布法、液滴吐出法、浸漬法が挙げられ、ロールコート法、ナイフコート法、バーコート法、ダイコート法又はスプレー法が好ましい。
 非水系溶媒の除去に際する加熱は、100~200℃にて、0.1~30分間で行うのが好ましい。この際の加熱において非水系溶媒は、完全に除去する必要はなく、F粒子のパッキングにより形成される層が自立膜を維持できる程度まで除去すればよい。また、加熱に際しては、空気を吹き付け、風乾によって非水系溶媒の除去を促してもよい。
Methods for disposing the composition include a coating method, a droplet discharge method, and a dipping method, with roll coating, knife coating, bar coating, die coating, and spraying being preferred.
Heating during removal of the nonaqueous solvent is preferably carried out at 100 to 200° C. for 0.1 to 30 minutes. In this heating, the non-aqueous solvent does not need to be completely removed, but may be removed to the extent that the layer formed by packing the F particles can maintain a self-supporting film. Further, during heating, air may be blown to promote removal of the non-aqueous solvent by air drying.
 Fポリマーの焼成に際する加熱は、Fポリマーの溶融温度以上の温度にて行うのが好ましく、360~400℃にて、0.1~30分間行うのがより好ましい。
 それぞれの加熱における加熱装置としては、オーブン、通風乾燥炉が挙げられる。装置における熱源は、接触式の熱源(熱風、熱板等)であってもよく、非接触式の熱源(赤外線等)であってもよい。
 また、それぞれの加熱は、常圧下で行ってもよく、減圧下で行ってもよい。
 また、それぞれの加熱における雰囲気は、空気雰囲気、不活性ガス(ヘリウムガス、ネオンガス、アルゴンガス、窒素ガス等)雰囲気のいずれであってもよい。
Heating during firing of the F polymer is preferably carried out at a temperature equal to or higher than the melting temperature of the F polymer, more preferably at 360 to 400° C. for 0.1 to 30 minutes.
Examples of heating devices for each heating include an oven and a ventilation drying oven. The heat source in the device may be a contact heat source (hot air, hot plate, etc.) or a non-contact heat source (infrared rays, etc.).
Moreover, each heating may be performed under normal pressure or under reduced pressure.
Further, the atmosphere in each heating may be an air atmosphere or an inert gas (helium gas, neon gas, argon gas, nitrogen gas, etc.) atmosphere.
 F層は、本組成物の配置、加熱の工程を経て形成される。これら工程は1回ずつ行ってもよく、2回以上繰り返してもよい。例えば、基材の表面に本組成物を配置し加熱してF層を形成し、さらに前記F層の表面に本組成物を配置し加熱して2層目のF層を形成してもよい。また、基材の表面に本組成物を配置し加熱して非水系溶媒を除去した段階で、さらにその表面に本組成物を配置し加熱してF層を形成してもよい。
 本組成物は、基材の一方の表面にのみ配置してもよく、基材の両面に配置してもよい。前者の場合、基材層と、かかる基材層の片方の表面にF層を有する積層体が得られ、後者の場合、基材層と、かかる基材層の両方の表面にF層を有する積層体が得られる。
 F層の厚さは、積層体の用途によっても異なるが、1~1000μmの範囲が好ましい。
The F layer is formed through the steps of arranging the composition and heating it. These steps may be performed once or may be repeated two or more times. For example, the present composition may be placed on the surface of the base material and heated to form an F layer, and then the present composition may be placed on the surface of the F layer and heated to form a second F layer. . Further, at the stage where the present composition is placed on the surface of the base material and heated to remove the non-aqueous solvent, the present composition may be further placed on the surface and heated to form the F layer.
The composition may be placed on only one surface of the substrate, or on both sides of the substrate. In the former case, a laminate is obtained that has a base layer and an F layer on one surface of the base layer, and in the latter case, a laminate is obtained that has a base layer and an F layer on both surfaces of the base layer. A laminate is obtained.
The thickness of the F layer varies depending on the use of the laminate, but is preferably in the range of 1 to 1000 μm.
 積層体の好適な具体例としては、金属箔と、その金属箔の少なくとも一方の表面にF層を有する金属張積層体、ポリイミドフィルムと、そのポリイミドフィルムの両方の表面にF層を有する多層フィルムが挙げられる。
 F層の厚さ、誘電率、誘電正接、熱伝導率、線膨張係数、F層と基材層との剥離強度の好適範囲は、上述の本組成物から形成されるシートにおける、厚さ、誘電率、誘電正接、熱伝導率、線膨張係数、シートと基材との剥離強度の好適範囲と同様である。
Preferred specific examples of the laminate include a metal foil and a metal clad laminate having an F layer on at least one surface of the metal foil, a polyimide film and a multilayer film having an F layer on both surfaces of the polyimide film. can be mentioned.
The preferred ranges of the thickness, dielectric constant, dielectric loss tangent, thermal conductivity, coefficient of linear expansion, and peel strength between the F layer and the base material layer of the F layer are the thickness, The preferred ranges are the same as the dielectric constant, dielectric loss tangent, thermal conductivity, coefficient of linear expansion, and peel strength between the sheet and the base material.
 本組成物は、絶縁性、耐熱性、対腐食性、耐薬品性、耐水性、耐衝撃性、熱伝導性を付与するための材料として有用である。
 本組成物は、具体的には、プリント配線板、熱インターフェース材、パワーモジュール用基板、モーター等の動力装置で使用されるコイル、車載エンジン、熱交換器、バイアル瓶、注射筒(シリンジ)、アンプル、医療用ワイヤー、リチウムイオン電池等の二次電池、リチウム電池等の一次電池、ラジカル電池、太陽電池、燃料電池、リチウムイオンキャパシタ、ハイブリッドキャパシタ、キャパシタ、コンデンサ(アルミニウム電解コンデンサ、タンタル電解コンデンサ等)、エレクトロクロミック素子、電気化学スイッチング素子、電極のバインダー、電極のセパレーター、電極(正極、負極)に使用できる。
 また、本組成物は部品を接着する接着剤としても有用である。具体的には、本組成物は、セラミックス部品の接着、金属部品の接着、半導体素子やモジュール部品の基板におけるICチップや抵抗、コンデンサ等の電子部品の接着、回路基板と放熱板の接着、LEDチップの基板への接着に使用できる。
This composition is useful as a material for imparting insulation, heat resistance, corrosion resistance, chemical resistance, water resistance, impact resistance, and thermal conductivity.
Specifically, the present composition is used in printed wiring boards, thermal interface materials, power module substrates, coils used in power devices such as motors, in-vehicle engines, heat exchangers, vials, syringes, Ampules, medical wires, secondary batteries such as lithium ion batteries, primary batteries such as lithium batteries, radical batteries, solar cells, fuel cells, lithium ion capacitors, hybrid capacitors, capacitors, capacitors (aluminum electrolytic capacitors, tantalum electrolytic capacitors, etc.) ), electrochromic devices, electrochemical switching devices, electrode binders, electrode separators, and electrodes (positive and negative electrodes).
The composition is also useful as an adhesive for bonding parts together. Specifically, this composition can be used for adhesion of ceramic parts, adhesion of metal parts, adhesion of electronic parts such as IC chips, resistors, and capacitors on substrates of semiconductor elements and module parts, adhesion of circuit boards and heat sinks, and adhesion of LEDs. Can be used to bond chips to substrates.
 本組成物から形成されるシート等の成形物、及び積層体は、アンテナ部品、プリント基板、航空機用部品、自動車用部品、スポーツ用具、食品工業用品、放熱部品等として有用である。
 具体的には、電線被覆材(航空機用電線等)、電気自動車等のモーター等に使用されるエナメル線被覆材、電気絶縁性テープ、石油掘削用絶縁テープ、石油輸送ホース、水素タンク、プリント基板用材料、分離膜(精密濾過膜、限外濾過膜、逆浸透膜、イオン交換膜、透析膜、気体分離膜等)、電極バインダー又は電極被覆材(リチウム二次電池用、燃料電池用等)、コピーロール、家具、自動車ダッシュボート、家電製品等のカバー、摺動部材(荷重軸受、ヨー軸受、すべり軸、バルブ、ベアリング、ブッシュ、シール、スラストワッシャ、ウェアリング、ピストン、スライドスイッチ、歯車、カム、ベルトコンベア、食品搬送用ベルト等)、テンションロープ、ウェアパッド、ウェアストリップ、チューブランプ、試験ソケット、ウェハーガイド、遠心ポンプの摩耗部品、薬品及び水供給ポンプ、工具(シャベル、やすり、きり、のこぎり等)、ボイラー、ホッパー、パイプ、オーブン、焼き型、シュート、ラケットのガット、ダイス、便器、コンテナ被覆材、パワーデバイス用実装放熱基板、無線通信デバイスの放熱部材、トランジスタ、サイリスタ、整流器、トランス、パワーMOS FET、CPU、放熱フィン、金属放熱板、風車や風力発電設備や航空機等のブレード、パソコンやディスプレイの筐体、電子デバイス材料、自動車の内外装、低酸素下で加熱処理する加工機や真空オーブン、プラズマ処理装置などのシール材、スパッタや各種ドライエッチング装置等の処理ユニット内の放熱部品、電磁波シールドとして有用である。
Molded products such as sheets and laminates formed from the present composition are useful as antenna parts, printed circuit boards, aircraft parts, automobile parts, sports equipment, food industry products, heat dissipation parts, and the like.
Specifically, electric wire coating materials (aircraft wires, etc.), enameled wire coating materials used in motors of electric vehicles, electrical insulation tape, oil drilling insulation tape, oil transportation hoses, hydrogen tanks, printed circuit boards, etc. materials, separation membranes (precision filtration membranes, ultrafiltration membranes, reverse osmosis membranes, ion exchange membranes, dialysis membranes, gas separation membranes, etc.), electrode binders or electrode coating materials (for lithium secondary batteries, fuel cells, etc.) , copy rolls, furniture, automobile dashboards, covers for home appliances, etc., sliding parts (load bearings, yaw bearings, sliding shafts, valves, bearings, bushes, seals, thrust washers, wear rings, pistons, slide switches, gears, cams, belt conveyors, food conveyor belts, etc.), tension ropes, wear pads, wear strips, tube lamps, test sockets, wafer guides, centrifugal pump wear parts, chemical and water supply pumps, tools (shovels, files, cutters, saws, etc.), boilers, hoppers, pipes, ovens, baking molds, chutes, racket guts, dies, toilet bowls, container coverings, mounted heat dissipation boards for power devices, heat dissipation materials for wireless communication devices, transistors, thyristors, rectifiers, transformers. , power MOS FETs, CPUs, heat dissipation fins, metal heat dissipation plates, blades for wind turbines, wind power generation equipment, aircraft, etc., casings for computers and displays, electronic device materials, interior and exterior of automobiles, processing machines that perform heat treatment under low oxygen conditions. It is useful as a sealing material for vacuum ovens, plasma processing equipment, etc., heat dissipation parts in processing units such as sputtering and various dry etching equipment, and electromagnetic shielding.
 本組成物から形成されるシート等の成形物、及び積層体は、フレキシブルプリント配線基板、リジッドプリント配線基板等の電子基板材料、保護フィルムや放熱基板、特に自動車向けの放熱基板として有用である。 Molded products such as sheets and laminates formed from the present composition are useful as electronic board materials such as flexible printed wiring boards and rigid printed wiring boards, protective films and heat dissipation boards, particularly as heat dissipation boards for automobiles.
 以上、本組成物、及び本組成物から形成されるポリマー層を有する積層体の製造方法について説明したが、本発明は、前述した実施形態の構成に限定されない。例えば、本組成物は、上記実施形態の構成において、他の任意の構成を追加してもよいし、同様の機能を発揮する任意の構成と置換されていてよい。また、本組成物から形成されるポリマー層を有する積層体の製造方法は、上記実施形態の構成において、他の任意の構成を追加で有してもよいし、同様の機能を発揮する任意の構成と置換されていてよい。 Although the present composition and the method for manufacturing a laminate having a polymer layer formed from the present composition have been described above, the present invention is not limited to the configuration of the embodiments described above. For example, in the composition of the above embodiment, any other composition may be added, or any composition that exhibits the same function may be substituted for the present composition. In addition, the method for manufacturing a laminate having a polymer layer formed from the present composition may additionally include any other configuration in the configuration of the above embodiment, or any other configuration that exhibits the same function. It may be replaced with the configuration.
 以下、実施例によって本発明を詳細に説明するが、本発明はこれらに限定されない。
1.各成分の準備
[Fポリマー]
 F粒子1:TFE単位、NAH単位及びPPVE単位を、この順に97.9モル%、0.1モル%、2.0モル%含み、カルボニル基含有基を主鎖炭素数1×10個あたり1000個有するテトラフルオロエチレン系ポリマー(溶融温度:300℃)の粒子(D50:2.0μm、比表面積:7m/g)
[非フッ素系化合物である分散剤]
 ポリマー11:CH=CH(CH)C(O)O(CHSiO(CHから誘導されたラダー状のポリオルガノシロキサン基を有し、1価炭化水素基がオクタデシル基である、オクタデシルメタクリレート単位を有する、フッ素原子を有さないシリコーン変性(メタ)アクリレート系ポリマー
 ポリマー21:窒素原子含有基として-N(CH Cl(アンモニウム基)を有し、1価炭化水素基がオクタデシル基である、オクタデシルメタクリレート単位を有する、フッ素原子を有さない(メタ)アクリレート系ポリマー(アミン価:13)
 ポリマー22:窒素原子含有基として-N(CH Cl(アンモニウム基)を有し、1価炭化水素基がオクタデシル基である、オクタデシルメタクリレート単位を有する、フッ素原子を有さない(メタ)アクリレート系ポリマー(アミン価:120)
 カルボン酸エステル1:エチレンイミン基を主鎖に有し、オキシアルキレンカルボニル基を側鎖に有する、ヒドロキシ基を有するカルボン酸エステル(アミン価:71mgKOH/g)
 カルボン酸エステル2:エチレンイミン基を主鎖に有し、オキシアルキレンカルボニル基を側鎖に有する、ヒドロキシ基を有するカルボン酸エステルを有する、(メタ)アクリレート系ポリマー(アミン価:144mgKOH/g)
[非フッ素系化合物ではない分散剤]
 ポリマーE:CH=CH(CH)C(O)O(CHSiO(CHから誘導されたポリオルガノシロキサン基を有し、1価炭化水素基がメチル基である、メチルメタクリレート単位を有する、フッ素原子を有さないシリコーン変性(メタ)アクリレート系ポリマー
 ポリマーO:ポリオルガノシロキサン基を有さず、1価炭化水素基がオクタデシル基である、オクタデシルメタクリレート単位を有する、フッ素原子を有さない(メタ)アクリレート系ポリマー
 ポリマーF:ペルフルオロアルキル基を有する(メタ)アクリレート単位とアルキル(メタ)アクリレート単位とを有する、フッ素原子を有する(メタ)アクリレート系ポリマー
 ポリマーN1:窒素原子含有基を有さず、1価炭化水素基がオクタデシル基である、オクタデシルメタクリレート単位を有する、フッ素原子を有さない(メタ)アクリレート系ポリマー
 ポリマーN2:窒素原子含有基として-N(CH Cl(アンモニウム基)を有し、1価炭化水素基がメチル基である、メチルメタクリレート単位を有する、フッ素原子を有さない(メタ)アクリレート系ポリマー(アミン価:30)
 界面活性剤1:フッ素系界面活性剤(ネオス社製、商品名「フタージェント610FM」)
[非水系溶媒]
 NMP:N-メチルピロリドン
 Tol:トルエン
EXAMPLES Hereinafter, the present invention will be explained in detail with reference to Examples, but the present invention is not limited thereto.
1. Preparation of each component [F polymer]
F particle 1: Contains 97.9 mol%, 0.1 mol%, and 2.0 mol% of TFE units, NAH units, and PPVE units in this order, and carbonyl group-containing groups per 1 × 10 6 main chain carbon atoms. Particles of tetrafluoroethylene polymer (melting temperature: 300°C) having 1000 particles (D50: 2.0 μm, specific surface area: 7 m 2 /g)
[Dispersant that is a non-fluorine compound]
Polymer 11: has a ladder-like polyorganosiloxane group derived from CH2 =CH( CH3 )C(O)O( CH2 ) 3SiO ( CH3 ) 3 , and the monovalent hydrocarbon group is an octadecyl group. A silicone-modified (meth)acrylate polymer having no fluorine atom and having an octadecyl methacrylate unit Polymer 21: having -N(CH 3 ) 3 + Cl - (ammonium group) as a nitrogen atom-containing group, 1 A fluorine-free (meth)acrylate polymer having an octadecyl methacrylate unit whose valent hydrocarbon group is an octadecyl group (amine value: 13)
Polymer 22: has -N(CH 3 ) 3 + Cl - (ammonium group) as a nitrogen atom-containing group, has an octadecyl group as a monovalent hydrocarbon group, has an octadecyl methacrylate unit, does not have a fluorine atom ( meth)acrylate polymer (amine value: 120)
Carboxylic acid ester 1: Carboxylic acid ester having a hydroxy group, having an ethyleneimine group in the main chain and an oxyalkylene carbonyl group in the side chain (amine value: 71 mgKOH/g)
Carboxylic acid ester 2: (meth)acrylate polymer having an ethyleneimine group in the main chain, an oxyalkylene carbonyl group in the side chain, and a carboxylic acid ester having a hydroxy group (amine value: 144 mgKOH/g)
[Dispersant that is not a non-fluorine compound]
Polymer E: has a polyorganosiloxane group derived from CH2 =CH( CH3 )C(O)O( CH2 ) 3SiO ( CH3 ) 3 , and the monovalent hydrocarbon group is a methyl group, Silicone-modified (meth)acrylate polymer without fluorine atoms, having methyl methacrylate units Polymer O: having octadecyl methacrylate units, having no polyorganosiloxane groups and whose monovalent hydrocarbon group is an octadecyl group, and having fluorine atoms Atom-free (meth)acrylate polymer Polymer F: A (meth)acrylate polymer containing a fluorine atom and having a (meth)acrylate unit having a perfluoroalkyl group and an alkyl (meth)acrylate unit Polymer N1: Nitrogen atom A (meth)acrylate-based polymer having no fluorine atom and having an octadecyl methacrylate unit whose monovalent hydrocarbon group is an octadecyl group Polymer N2: -N(CH 3 ) as a nitrogen atom-containing group 3 + Cl (ammonium group), the monovalent hydrocarbon group is a methyl group, a methyl methacrylate unit, a fluorine-free (meth)acrylate polymer (amine value: 30)
Surfactant 1: Fluorine surfactant (manufactured by Neos, trade name "Ftergent 610FM")
[Non-aqueous solvent]
NMP: N-methylpyrrolidone Tol: toluene
2-1.液状組成物の製造例
[例1-1]
 ポットに、F粒子1とポリマー11とポリマー21とNMPとを投入し、ジルコニアボールを投入した。その後、150rpmにて1時間、ポットを転がして、F粒子1(30質量部)、ポリマー11(2.5質量部)、ポリマー21(0.5質量部)及びNMP(67質量部)を含む液状組成物11(粘度:30mPa・s)を得た。
2-1. Production example of liquid composition [Example 1-1]
F particles 1, polymer 11, polymer 21, and NMP were placed in a pot, and zirconia balls were placed in the pot. Thereafter, the pot was rolled at 150 rpm for 1 hour, containing F particles 1 (30 parts by mass), polymer 11 (2.5 parts by mass), polymer 21 (0.5 parts by mass) and NMP (67 parts by mass). Liquid composition 11 (viscosity: 30 mPa·s) was obtained.
[例1-2]
 ポリマー21を加えなかったこと以外は例1-1と同様にして、F粒子1(30質量部)、ポリマー11(2.5質量部)及びNMP(67.5質量部)を含む液状組成物12を得た。
[例1-3]
 NMPの代わりにTolを用いたこと以外は例1-1と同様にして、F粒子1(30質量部)、ポリマー11(2.5質量部)、ポリマー21(0.5質量部)及びTol(67質量部)を含む液状組成物13を得た。
[例1-4]
 ポリマー11の代わりにポリマーOを用い、ポリマー21を加えなかったこと以外は例1-1と同様にして、F粒子1(30質量部)、ポリマーO(2.5質量部)及びNMP(67.5質量部)を含む液状組成物14を得た。
[Example 1-2]
A liquid composition containing F particles 1 (30 parts by mass), polymer 11 (2.5 parts by mass) and NMP (67.5 parts by mass) in the same manner as in Example 1-1 except that polymer 21 was not added. I got 12.
[Example 1-3]
F particles 1 (30 parts by mass), polymer 11 (2.5 parts by mass), polymer 21 (0.5 parts by mass) and Tol were prepared in the same manner as in Example 1-1 except that Tol was used instead of NMP. A liquid composition 13 containing (67 parts by mass) was obtained.
[Example 1-4]
F particles 1 (30 parts by mass), polymer O (2.5 parts by mass) and NMP (67 parts by mass) were prepared in the same manner as in Example 1-1 except that polymer O was used instead of polymer 11 and polymer 21 was not added. .5 parts by mass) was obtained.
[例1-5]
 ポリマー11の代わりにポリマーEを用い、ポリマー21を加えなかったこと以外は例1-1と同様にして、F粒子1(30質量部)、ポリマーE(2.5質量部)及びNMP(67.5質量部)を含む液状組成物15を得た。
[例1-6]
 ポリマー11の代わりにポリマーFを用い、ポリマー21を加えなかったこと以外は例1-1と同様にして、F粒子1(30質量部)、ポリマーF(0.5質量部)及びNMP(69.5質量部)を含む液状組成物16を得た。
[Example 1-5]
F particles 1 (30 parts by mass), polymer E (2.5 parts by mass) and NMP (67 parts by mass) were prepared in the same manner as in Example 1-1 except that polymer E was used instead of polymer 11 and polymer 21 was not added. .5 parts by mass) was obtained.
[Example 1-6]
F particles 1 (30 parts by mass), polymer F (0.5 parts by mass) and NMP (69 parts by mass) were prepared in the same manner as in Example 1-1 except that polymer F was used instead of polymer 11 and polymer 21 was not added. .5 parts by mass) was obtained.
3-1.評価
3-1-1.液状組成物の分散性
 上記した例1-1~1-6で得られた各液状組成物における分散性を目視で観察し、以下の基準で評価した。
[分散性]
 A:F粒子1の凝集や沈降は見られず、良好に分散している
 B:粘稠かつ凝集傾向になるが分散している
 C:スラリー状となり、一部ゲル化も見られ分散しない
3-1. Evaluation 3-1-1. Dispersibility of Liquid Composition The dispersibility of each of the liquid compositions obtained in Examples 1-1 to 1-6 above was visually observed and evaluated using the following criteria.
[Dispersibility]
A: No aggregation or sedimentation of F particles 1 is observed, and it is well dispersed. B: It is viscous and has a tendency to agglomerate, but it is dispersed. C: It becomes a slurry, and some gelation is also observed, and it is not dispersed.
3-2.積層体の製造及び層物性の評価
 分散性が良好であった液状組成物11~13、16をそれぞれ用いて積層体を製造し、形成されたポリマー層を評価した。具体的には、ロール・ツー・ロールプロセスにより、銅箔の一方の表面に、各液状組成物を塗工して塗工層を形成し、通風乾燥炉(炉温150℃)に3分間で通過させて、非水系溶媒を除去してドライ膜を形成した。次いで、ドライ膜が形成された基材を、遠赤外線炉(炉内入口、出口付近の炉温度300℃、中心付近の炉温度360℃)に5分間で通過させてF粒子1を溶融焼成し、銅箔の表面にポリマー層(厚さ25μm)を有する積層体を得た。
 得られたポリマー層表面の水接触角を測定し、以下の基準で評価した。
[層物性]
 A:水接触角度が75°未満である
 B:水接触角度が75°~120°である
 C:水接触角度が120°超である
以上の評価結果を表1にまとめて示す。
3-2. Production of Laminate and Evaluation of Layer Physical Properties A laminate was produced using each of the liquid compositions 11 to 13 and 16 that had good dispersibility, and the formed polymer layer was evaluated. Specifically, each liquid composition is applied to one surface of copper foil to form a coating layer using a roll-to-roll process, and then placed in a ventilation drying oven (furnace temperature: 150°C) for 3 minutes. The non-aqueous solvent was removed to form a dry membrane. Next, the base material on which the dry film was formed was passed through a far-infrared furnace (furnace temperature of 300 °C near the entrance and exit of the furnace, furnace temperature of 360 °C near the center) for 5 minutes to melt and bake the F particles 1. A laminate having a polymer layer (thickness: 25 μm) on the surface of copper foil was obtained.
The water contact angle of the surface of the obtained polymer layer was measured and evaluated based on the following criteria.
[Layer properties]
A: Water contact angle is less than 75° B: Water contact angle is 75° to 120° C: Water contact angle is more than 120° The above evaluation results are summarized in Table 1.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
2-2.液状組成物の製造例
[例2-1]
 ポットに、F粒子1とポリマー21とポリマー11とNMPとを投入し、ジルコニアボールを投入した。その後、150rpmにて1時間、ポットを転がして、F粒子1(30質量部)、ポリマー21(0.5質量部)、ポリマー11(2.5質量部)及びNMP(67質量部)を含む液状組成物21(粘度:30mPa・s)を得た。
2-2. Production example of liquid composition [Example 2-1]
F particles 1, polymer 21, polymer 11, and NMP were placed in a pot, and zirconia balls were placed in the pot. Thereafter, the pot was rolled at 150 rpm for 1 hour to contain F particles 1 (30 parts by mass), polymer 21 (0.5 parts by mass), polymer 11 (2.5 parts by mass) and NMP (67 parts by mass). Liquid composition 21 (viscosity: 30 mPa·s) was obtained.
[例2-2]
 ポリマー11を加えなかったこと以外は例2-1と同様にして、F粒子1(30質量部)、ポリマー21(0.5質量部)及びNMP(69.5質量部)を含む液状組成物22を得た。
[例2-3]
 NMPの代わりにTolを用いたこと以外は例2-1と同様にして、F粒子1(30質量部)、ポリマー21(0.5質量部)、ポリマー11(2.5質量部)及びTol(67質量部)を含む液状組成物23を得た。
[例2-4]
 ポリマー21の代わりにポリマー22を用いたこと以外は例2-1と同様にして、F粒子1(30質量部)、ポリマー22(0.5質量部)、ポリマー11(2.5質量部)及びNMP(67質量部)を含む液状組成物24を得た。
[Example 2-2]
A liquid composition containing F particles 1 (30 parts by mass), polymer 21 (0.5 parts by mass) and NMP (69.5 parts by mass) in the same manner as in Example 2-1 except that polymer 11 was not added. I got 22.
[Example 2-3]
F particles 1 (30 parts by mass), polymer 21 (0.5 parts by mass), polymer 11 (2.5 parts by mass) and Tol were prepared in the same manner as in Example 2-1 except that Tol was used instead of NMP. A liquid composition 23 containing (67 parts by mass) was obtained.
[Example 2-4]
F particle 1 (30 parts by mass), polymer 22 (0.5 parts by mass), polymer 11 (2.5 parts by mass) in the same manner as Example 2-1 except that polymer 22 was used instead of polymer 21. A liquid composition 24 containing NMP (67 parts by mass) was obtained.
[例2-5]
 ポリマー21の代わりにポリマーN1を用い、ポリマー11を加えなかったこと以外は例2-1と同様にして、F粒子1(30質量部)、ポリマーN1(0.5質量部)及びNMP(69.5質量部)を含む液状組成物25を得た。
[例2-6]
 ポリマー21の代わりにポリマーN2を用い、ポリマー11を加えなかったこと以外は例2-1と同様にして、F粒子1(30質量部)、ポリマーN2(0.5質量部)及びNMP(69.5質量部)を含む液状組成物26を得た。
[例2-7]
 ポリマー21の代わりにポリマーFを用い、ポリマー11を加えなかったこと以外は例2-1と同様にして、F粒子1(30質量部)、ポリマーF(0.5質量部)及びNMP(69.5質量部)を含む液状組成物27を得た。
[Example 2-5]
F particles 1 (30 parts by mass), polymer N1 (0.5 parts by mass) and NMP (69 parts by mass) were prepared in the same manner as in Example 2-1 except that polymer N1 was used instead of polymer 21 and polymer 11 was not added. .5 parts by mass) was obtained.
[Example 2-6]
F particles 1 (30 parts by mass), polymer N2 (0.5 parts by mass) and NMP (69 parts by mass) were prepared in the same manner as in Example 2-1 except that polymer N2 was used instead of polymer 21 and polymer 11 was not added. .5 parts by mass) was obtained.
[Example 2-7]
F particles 1 (30 parts by mass), polymer F (0.5 parts by mass) and NMP (69 parts by mass) were prepared in the same manner as in Example 2-1 except that polymer F was used instead of polymer 21 and polymer 11 was not added. .5 parts by mass) was obtained.
3-2.評価
3-2-1.液状組成物の分散性
 上記した例2-1~2-7で得られた各液状組成物における分散性を目視で観察し、以下の基準で評価した。
[分散性]
 A:F粒子1の凝集や沈降は見られず、良好に分散している
 B:粘稠かつ凝集傾向になるが分散している
 C:スラリー状となり、一部ゲル化も見られ分散しない
3-2. Evaluation 3-2-1. Dispersibility of Liquid Composition The dispersibility of each of the liquid compositions obtained in Examples 2-1 to 2-7 above was visually observed and evaluated using the following criteria.
[Dispersibility]
A: No agglomeration or sedimentation of F particles 1 is observed, and it is well dispersed. B: It is viscous and tends to aggregate, but it is dispersed. C: It becomes a slurry, and some gelation is also observed, and it is not dispersed.
3-2-2.積層体の製造及び層物性の評価
 分散性が良好であった液状組成物21~24、27をそれぞれ用いて積層体を製造し、形成されたポリマー層を評価した。具体的には、ロール・ツー・ロールプロセスにより、銅箔の一方の表面に、各液状組成物を塗工して塗工層を形成し、通風乾燥炉(炉温150℃)に3分間で通過させて、非水系溶媒を除去してドライ膜を形成した。次いで、ドライ膜が形成された基材を、遠赤外線炉(炉内入口、出口付近の炉温度300℃、中心付近の炉温度360℃)に5分間で通過させてF粒子1を溶融焼成し、銅箔の表面にポリマー層(厚さ25μm)を有する積層体を得た。
 得られたポリマー層表面の水接触角を測定し、以下の基準で評価した。
[層物性]
 A:水接触角度が75°未満である
 B:水接触角度が75°~120°である
 C:水接触角度が120°超である
以上の評価結果を表2にまとめて示す。
3-2-2. Production of laminates and evaluation of layer physical properties Laminates were produced using each of the liquid compositions 21 to 24 and 27, which had good dispersibility, and the formed polymer layers were evaluated. Specifically, each liquid composition is applied to one surface of copper foil to form a coating layer using a roll-to-roll process, and then placed in a ventilation drying oven (furnace temperature: 150°C) for 3 minutes. The non-aqueous solvent was removed to form a dry membrane. Next, the base material on which the dry film was formed was passed through a far-infrared furnace (furnace temperature of 300 °C near the entrance and exit of the furnace, furnace temperature of 360 °C near the center) for 5 minutes to melt and bake the F particles 1. A laminate having a polymer layer (thickness: 25 μm) on the surface of copper foil was obtained.
The water contact angle of the surface of the obtained polymer layer was measured and evaluated based on the following criteria.
[Layer properties]
A: Water contact angle is less than 75° B: Water contact angle is 75° to 120° C: Water contact angle is more than 120° The above evaluation results are summarized in Table 2.
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
2-3.液状組成物の製造例
[例3-1]
 ポットに、F粒子1とカルボン酸エステル1とポリマー11とNMPとを投入し、ジルコニアボールを投入した。その後、150rpmにて1時間、ポットを転がして、F粒子1(30質量部)、カルボン酸エステル1(0.5質量部)、ポリマー11(2.5質量部)及びNMP(67質量部)を含む液状組成物31(粘度:30mPa・s)を得た。
2-3. Production example of liquid composition [Example 3-1]
F particles 1, carboxylic acid ester 1, polymer 11, and NMP were placed in a pot, and zirconia balls were placed in the pot. Thereafter, the pot was rolled at 150 rpm for 1 hour, and F particles 1 (30 parts by mass), carboxylic acid ester 1 (0.5 parts by mass), polymer 11 (2.5 parts by mass), and NMP (67 parts by mass) A liquid composition 31 (viscosity: 30 mPa·s) containing the following was obtained.
[例3-2]
 ポリマー11を加えなかったこと以外は例3-1と同様にして、F粒子1(30質量部)、カルボン酸エステル1(0.5質量部)及びNMP(69.5質量部)を含む液状組成物32を得た。
[例3-3]
 NMPの代わりにTolを用いたこと以外は例3-1と同様にして、F粒子1(30質量部)、カルボン酸エステル1(0.5質量部)、ポリマー1(2.5質量部)及びTol(67質量部)を含む液状組成物33を得た。
[Example 3-2]
A liquid containing F particles 1 (30 parts by mass), carboxylic acid ester 1 (0.5 parts by mass) and NMP (69.5 parts by mass) was prepared in the same manner as in Example 3-1 except that polymer 11 was not added. Composition 32 was obtained.
[Example 3-3]
F particles 1 (30 parts by mass), carboxylic acid ester 1 (0.5 parts by mass), and polymer 1 (2.5 parts by mass) were prepared in the same manner as in Example 3-1 except that Tol was used instead of NMP. A liquid composition 33 containing Tol (67 parts by mass) was obtained.
[例3-4]
 カルボン酸エステル1の代わりにカルボン酸エステル2を用いたこと以外は例3-1と同様にして、F粒子1(30質量部)、カルボン酸エステル2(0.5質量部)、ポリマー11(2.5質量部)及びNMP(67質量部)を含む液状組成物34を得た。
[例3-5]
 カルボン酸エステル1とポリマー11との代わりに界面活性剤1を用いたこと以外は例3-1と同様にして、F粒子1(30質量部)、界面活性剤1(0.5質量部)及びNMP(69.5質量部)を含む液状組成物35を得た。
[Example 3-4]
F particles 1 (30 parts by mass), carboxylic ester 2 (0.5 parts by mass), polymer 11 ( A liquid composition 34 containing NMP (2.5 parts by mass) and NMP (67 parts by mass) was obtained.
[Example 3-5]
F particles 1 (30 parts by mass) and surfactant 1 (0.5 parts by mass) were prepared in the same manner as in Example 3-1 except that surfactant 1 was used instead of carboxylic acid ester 1 and polymer 11. A liquid composition 35 containing NMP (69.5 parts by mass) was obtained.
3-3.評価
3-3-1.初期分散性
 上記した例3-1~3-5の各液状組成物に相当する組成比で、回転子を備えたビーカー中に各成分を加えて撹拌した。撹拌開始以降の状態を目視で観察して、以下の基準で初期分散性を評価した。
[初期分散性]
 A:F粒子が速やかに液中に均一分散する
 B:F粒子が速やかに液中分散するが、均一分散には時間を要する
3-3. Evaluation 3-3-1. Initial dispersibility Each component was added to a beaker equipped with a rotor at a composition ratio corresponding to each of the liquid compositions of Examples 3-1 to 3-5 above and stirred. The state after the start of stirring was visually observed, and the initial dispersibility was evaluated based on the following criteria.
[Initial dispersibility]
A: F particles are quickly and uniformly dispersed in the liquid B: F particles are quickly dispersed in the liquid, but uniform dispersion takes time
3-3-2.液状組成物の分散安定性
 上記した例3-1~3-5で得られた各液状組成物を長期間静置し、その分散安定性を目視で観察し、以下の基準で評価した。
[分散安定性]
 A:F粒子1の凝集や沈降は見られず、良好に分散している
 B:凝集や沈降が見られるが、容易に再分散できる
 C:スラリー状となり、一部ゲル化も見られ分散しない
3-3-2. Dispersion Stability of Liquid Compositions Each of the liquid compositions obtained in Examples 3-1 to 3-5 above was allowed to stand for a long period of time, and its dispersion stability was visually observed and evaluated using the following criteria.
[Dispersion stability]
A: No agglomeration or sedimentation of F particles 1 is observed, and the particles are well dispersed. B: Agglomeration and sedimentation are observed, but they can be easily redispersed. C: Formed into a slurry, with some gelation observed and not dispersed.
3-3-3.積層体の製造及び層物性の評価
 液状組成物31~35をそれぞれ用いて積層体を製造し、形成されたポリマー層を評価した。具体的には、ロール・ツー・ロールプロセスにより、銅箔の一方の表面に、各液状組成物を塗工して塗工層を形成し、通風乾燥炉(炉温150℃)に3分間で通過させて、非水系溶媒を除去してドライ膜を形成した。次いで、ドライ膜が形成された基材を、遠赤外線炉(炉内入口、出口付近の炉温度300℃、中心付近の炉温度360℃)に5分間で通過させてF粒子1を溶融焼成し、銅箔の表面にポリマー層(厚さ25μm)を有する積層体を得た。
 得られたポリマー層表面の水接触角を測定し、以下の基準で評価した。
[層物性]
 A:水接触角度が75°未満である
 B:水接触角度が75°~120°である
 C:水接触角度が120°超である
以上の評価結果を表3にまとめて示す。
3-3-3. Production of Laminate and Evaluation of Layer Physical Properties Laminates were produced using each of Liquid Compositions 31 to 35, and the formed polymer layers were evaluated. Specifically, each liquid composition is applied to one surface of copper foil to form a coating layer using a roll-to-roll process, and then placed in a ventilation drying oven (furnace temperature: 150°C) for 3 minutes. The non-aqueous solvent was removed to form a dry membrane. Next, the base material on which the dry film was formed was passed through a far-infrared furnace (furnace temperature 300°C near the entrance and exit of the furnace, furnace temperature 360°C near the center) for 5 minutes to melt and bake the F particles 1. A laminate having a polymer layer (thickness: 25 μm) on the surface of copper foil was obtained.
The water contact angle of the surface of the obtained polymer layer was measured and evaluated based on the following criteria.
[Layer properties]
A: Water contact angle is less than 75° B: Water contact angle is 75° to 120° C: Water contact angle is more than 120° The above evaluation results are summarized in Table 3.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
 本発明の液状組成物は初期の分散性及び分散安定性に優れ、取扱いやすい。また、Fポリマーの物性を高度に発現し、その表面の親水性に優れる、塗膜(ポリマー層)等の成形物を形成できる。
 なお、2022年9月9日に出願された日本特許出願2022-143825号、日本特許出願2022-143826号および2022年11月7日に出願された日本特許出願2022-178270号の明細書、特許請求の範囲および要約書の全内容をここに引用し、本発明の開示として取り入れるものである。
The liquid composition of the present invention has excellent initial dispersibility and dispersion stability, and is easy to handle. Further, it is possible to form molded products such as coating films (polymer layers) that exhibit the physical properties of the F polymer to a high degree and have excellent surface hydrophilicity.
In addition, the specifications and patents of Japanese Patent Application No. 2022-143825, Japanese Patent Application No. 2022-143826, filed on September 9, 2022, and Japanese Patent Application No. 2022-178270, filed on November 7, 2022. The entire contents of the claims and abstract are hereby incorporated by reference as a disclosure of this invention.

Claims (15)

  1.  テトラフルオロエチレン系ポリマーの粒子と、
     下記化合物(1)~(3)から選ばれる少なくとも1種のフッ素原子を有さない化合物と、
     非水系溶媒とを含む、液状組成物。
     化合物(1) ポリオルガノシロキサン基及び炭素数6~40の1価炭化水素基を有するシリコーン変性(メタ)アクリレート系ポリマー
     化合物(2) アミノ基、アンモニウム基、アミド基及びカルバメート基からなる群から選ばれる少なくとも1種の窒素原子含有基並びに炭素数6~40の1価炭化水素基を有する(メタ)アクリレート系ポリマー
     化合物(3) アミン価が20~120mg/KOHでありヒドロキシ基を有するカルボン酸エステル
    Tetrafluoroethylene polymer particles,
    At least one fluorine atom-free compound selected from the following compounds (1) to (3),
    A liquid composition comprising a non-aqueous solvent.
    Compound (1) Silicone-modified (meth)acrylate polymer having a polyorganosiloxane group and a monovalent hydrocarbon group having 6 to 40 carbon atoms Compound (2) Selected from the group consisting of an amino group, an ammonium group, an amide group, and a carbamate group A (meth)acrylate polymer having at least one nitrogen atom-containing group and a monovalent hydrocarbon group having 6 to 40 carbon atoms Compound (3) A carboxylic acid ester having an amine value of 20 to 120 mg/KOH and having a hydroxyl group
  2.  前記少なくとも1種のフッ素原子を有さない化合物が、前記シリコーン変性(メタ)アクリレート系ポリマー(化合物(1))である、請求項1に記載の液状組成物。 The liquid composition according to claim 1, wherein the at least one fluorine atom-free compound is the silicone-modified (meth)acrylate polymer (compound (1)).
  3.  前記テトラフルオロエチレン系ポリマーが、熱溶融性であり、酸素含有極性基を含有するテトラフルオロエチレン系ポリマーである、請求項2に記載の液状組成物。 The liquid composition according to claim 2, wherein the tetrafluoroethylene polymer is a heat-melting tetrafluoroethylene polymer containing an oxygen-containing polar group.
  4.  前記テトラフルオロエチレン系ポリマーの粒子の平均粒子径が1μm以上10μm未満である、請求項2に記載の液状組成物。 The liquid composition according to claim 2, wherein the average particle diameter of the particles of the tetrafluoroethylene polymer is 1 μm or more and less than 10 μm.
  5.  前記テトラフルオロエチレン系ポリマーの粒子の含有量が25質量%以上である、請求項2に記載の液状組成物。 The liquid composition according to claim 2, wherein the content of the particles of the tetrafluoroethylene polymer is 25% by mass or more.
  6.  前記シリコーン変性(メタ)アクリレート系ポリマーの含有量が、前記テトラフルオロエチレン系ポリマーの粒子に対する質量比として0.01~0.15である、請求項2に記載の液状組成物。 The liquid composition according to claim 2, wherein the content of the silicone-modified (meth)acrylate polymer is 0.01 to 0.15 as a mass ratio to the particles of the tetrafluoroethylene polymer.
  7.  前記非水系溶媒が、アミド、ケトン及びエステルから選択される少なくとも1種である、請求項2に記載の液状組成物。 The liquid composition according to claim 2, wherein the nonaqueous solvent is at least one selected from amides, ketones, and esters.
  8.  粘度が、3000mPa・s以下である、請求項2に記載の液状組成物。 The liquid composition according to claim 2, which has a viscosity of 3000 mPa·s or less.
  9.  前記少なくとも1種のフッ素原子を有さない化合物が、前記(メタ)アクリレート系ポリマー(化合物(2))である、請求項1に記載の液状組成物。 The liquid composition according to claim 1, wherein the at least one fluorine atom-free compound is the (meth)acrylate polymer (compound (2)).
  10.  前記(メタ)アクリレート系ポリマーの含有量が、前記テトラフルオロエチレン系ポリマーの粒子に対する質量比として0.01~0.15である、請求項9に記載の液状組成物。 The liquid composition according to claim 9, wherein the content of the (meth)acrylate polymer is 0.01 to 0.15 as a mass ratio to the particles of the tetrafluoroethylene polymer.
  11.  粘度が、3000mPa・s以下である、請求項9に記載の液状組成物。 The liquid composition according to claim 9, which has a viscosity of 3000 mPa·s or less.
  12.  前記少なくとも1種のフッ素原子を有さない化合物が、前記カルボン酸エステル(化合物(3))である、請求項1に記載の液状組成物。 The liquid composition according to claim 1, wherein the at least one fluorine atom-free compound is the carboxylic acid ester (compound (3)).
  13.  前記カルボン酸エステルの含有量が、前記テトラフルオロエチレン系ポリマーの粒子に対する質量比として0.01~0.15である、請求項12に記載の液状組成物。 The liquid composition according to claim 12, wherein the content of the carboxylic acid ester is 0.01 to 0.15 as a mass ratio to the particles of the tetrafluoroethylene polymer.
  14.  粘度が、3000mPa・s以下である、請求項12に記載の液状組成物。 The liquid composition according to claim 12, which has a viscosity of 3000 mPa·s or less.
  15.  請求項1~14のいずれか1項に記載の液状組成物を基材の表面に配置し加熱して、前記テトラフルオロエチレン系ポリマーを含むポリマー層を形成し、前記基材で構成される基材層と前記ポリマー層とをこの順で有する積層体を得る、積層体の製造方法。 The liquid composition according to any one of claims 1 to 14 is placed on the surface of a base material and heated to form a polymer layer containing the tetrafluoroethylene polymer, and the base material made of the base material is A method for manufacturing a laminate, comprising obtaining a laminate having a material layer and the polymer layer in this order.
PCT/JP2023/031818 2022-09-09 2023-08-31 Liquid composition and method for producing laminate using liquid composition WO2024053554A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
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WO2017179589A1 (en) * 2016-04-15 2017-10-19 旭硝子株式会社 Water-repellent composition and process for producing article with moisture-permeable waterproof film
JP2019090039A (en) * 2017-02-03 2019-06-13 ダイキン工業株式会社 Composition and coating
WO2021241547A1 (en) * 2020-05-28 2021-12-02 Agc株式会社 Method for producing dispersion
JP2022152090A (en) * 2021-03-29 2022-10-12 Agc株式会社 Aqueous dispersion, method for producing aqueous dispersion, method for producing laminate, and method for producing impregnated woven fabric

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017179589A1 (en) * 2016-04-15 2017-10-19 旭硝子株式会社 Water-repellent composition and process for producing article with moisture-permeable waterproof film
JP2019090039A (en) * 2017-02-03 2019-06-13 ダイキン工業株式会社 Composition and coating
WO2021241547A1 (en) * 2020-05-28 2021-12-02 Agc株式会社 Method for producing dispersion
JP2022152090A (en) * 2021-03-29 2022-10-12 Agc株式会社 Aqueous dispersion, method for producing aqueous dispersion, method for producing laminate, and method for producing impregnated woven fabric

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