WO2024051449A1 - Stripping system - Google Patents

Stripping system Download PDF

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Publication number
WO2024051449A1
WO2024051449A1 PCT/CN2023/112946 CN2023112946W WO2024051449A1 WO 2024051449 A1 WO2024051449 A1 WO 2024051449A1 CN 2023112946 W CN2023112946 W CN 2023112946W WO 2024051449 A1 WO2024051449 A1 WO 2024051449A1
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WO
WIPO (PCT)
Prior art keywords
deplating
stripping
workpiece
chromium
component
Prior art date
Application number
PCT/CN2023/112946
Other languages
French (fr)
Chinese (zh)
Inventor
高峰
于成泽
高鹏举
李建华
Original Assignee
启迪未来(天津)国际企业管理合伙企业(有限合伙)
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Application filed by 启迪未来(天津)国际企业管理合伙企业(有限合伙) filed Critical 启迪未来(天津)国际企业管理合伙企业(有限合伙)
Publication of WO2024051449A1 publication Critical patent/WO2024051449A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0035Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
    • B08B7/0042Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/24Gearing between driving motor and belt- or chain-engaging elements

Definitions

  • the invention relates to a deplating system and belongs to the technical field of workpiece cleaning.
  • Zinc-aluminum die-casting is a kind of die-casting part with zinc as the main component.
  • the surface of this part has a very dense surface layer, and the inside is a loose porous structure and an active amphoteric metal. Therefore, only by adopting appropriate pre-treatment methods and electroplating processes can the electroplated layer on the zinc alloy have good adhesion and meet the requirements of qualified products. However, blistering and pitting are very easy to occur after electroplating, especially if the preliminary treatment is incomplete, which is more serious, so chromium removal treatment is required.
  • Electrochromic materials and devices are the most energy-saving, environmentally friendly, ultraviolet, infrared, and thermal conductivity resistant new nanomaterials discovered so far. They are called “black gold” and are the “king of new materials.”
  • the products are mainly used in 3C consumer electronics such as mobile phones, automobile interior and exterior rearview mirrors, sunshade filters, aircraft portholes, smart windows and curtain wall glass, etc. Can effectively prevent glare, ensure safety and prevent Light pollution protects eyes, is green and environmentally friendly, and plays the role of heat insulation and energy saving.
  • the production and application technology of electrochromic materials and devices is the strategic commanding heights of the world's high-tech development, and its industrialization development has attracted worldwide attention.
  • the intelligent anti-glare rearview mirror system is regarded around the world as a spectacular and unique high-end product in the new century.
  • chromium removal methods There are two traditional chromium removal methods: chemical and electrochemical.
  • chemical method is the hydrochloric acid chromium removal method
  • electrochemical method uses sodium hydroxide and sodium carbonate as the electrolyte to perform chromium removal treatment.
  • Stripping is an inevitable part of the electroplating field.
  • the plating solution is composed of sulfuric acid, nitric acid and water. It reacts violently and is easy to cause damage to the human body, especially the eyes. The smell can also cause damage to the nasal mucosa. It is a hazardous operation stipulated by the state, so it has certain risks and Occupational diseases.
  • Electrochemical deplating usually has the following problems: 1. Due to the conductivity of the deplating pool, there are certain safety hazards and the process is complex and has a certain technical content; 2. The process requires a lot of chemicals, high costs, potential dangers, and pollution to the environment; 3. The need for Deplating pools, etc., require a large area and have a harsh working environment; 4. They require heating and cooling, which consumes a lot of energy and require many spare parts; 5. Chemicals are extremely corrosive, and the required containers have safety hazards and are expensive. Requires constant maintenance to avoid corrosion and leakage; 6. Work There are many procedures, a lot of labor is required, the labor intensity is high (parts need to be hung on the hanger manually), and the work efficiency is low; 7.
  • the liquid is composed of sulfuric acid, nitric acid and water. It reacts violently and is easy to cause damage to the human body due to splashing, especially the eyes. The smell can also cause damage to the nasal mucosa. It is a hazardous operation stipulated by the state, so it has certain risks and occupational diseases. .
  • the purpose of the present invention is to provide a deplating system that is energy-saving and environmentally friendly, eliminates secondary pollution, and has no corrosion or wear on parts.
  • the present invention provides a deplating system, which includes: a deplating station configured to perform detection and protection work, including a support frame, a protection component disposed at the extended top of the support frame, and a deplating unit housed therein.
  • a detection component in the protection component a transmission device configured to perform the transmission work of the workpiece, connected to the support frame, and located below the protection component and the detection component; a chromium removal device configured to perform The deplating work of the workpiece is connected to the support frame and located between the protection component and the transfer component.
  • the chroming device at least includes a laser deplating component for performing the deplating work of the workpiece.
  • the secondary deplating device is configured to perform the secondary deplating work of the workpiece. It is arranged at the extended end of the conveyor device and is located below the protective component to cooperate with the cleaning device of the chromium deplating device. The final workpiece is inspected to drive the clean workpiece back to the cleaning position for cleaning or scrapping according to the cleaning situation.
  • the chrome removal device further includes a guide rail assembly connected to the support frame and a pickup assembly slidably connected to the guide rail assembly, and the pickup assembly is misaligned with the laser chrome removal assembly. Disposed on the guide rail assembly, the pickup assembly can pick up the workpiece, and complete the deplating process on the workpiece through the laser chromium removal assembly.
  • the laser chrome removal assembly includes a device connected to the guide rail The laser component and the air knife component on the assembly are arranged in an offset position up and down to protect the laser component through the air knife component.
  • the guide rail assembly includes a guide rail bracket connected to the support frame, a first connecting member and a second connecting member slidingly connected to the guide rail bracket, the first connecting member is For connecting the pickup component, the second connecting member is used for connecting the laser chrome removal component.
  • the protection assembly includes a protective cover buckled on the top of the support frame, and light-shielding members arranged on both sides extending in the length direction of the support frame.
  • the detection component includes a dust removal flue arranged in the protective cover and a monitoring device disposed offset from the dust removal flue.
  • the transmission device includes a load-bearing installation plate connected to the support frame, a plurality of transmission rollers rotatably connected between the load-bearing installation plates, and a transmission roller that can be driven by a plurality of the transmission rollers.
  • the secondary stripping device includes a secondary stripping platform docked with the conveying device and a secondary stripping conveying device provided corresponding to the secondary stripping platform, and the two The secondary stripping conveyor is connected within the protective component.
  • the secondary deplating transfer device includes a transfer assembly provided on the support frame and a suction device slidably connected to the transfer assembly.
  • the suction device is used to clean all cleaned parts.
  • the workpiece is sucked and lifted to detect and identify the cleaning status of the workpiece through the detection component.
  • the chromium stripping device further includes a control device for controlling the stripping station, the conveyor device, the chromium stripping device and the secondary stripping device.
  • the deplating system of the present invention is capable of deplating and removing chromium from electroplated workpieces by arranging a deplating station, a conveyor device, a chromium deplating device and a secondary deplating device, thereby realizing the cleaning of the workpieces.
  • Multi-angle cleaning further, by using low-carbon and environmentally friendly laser as the cleaning source,
  • the frequency of laser cleaning can be adjusted conveniently and quickly, which effectively improves the application scope of the deplating system, realizes localized and precise chromium removal of workpieces, and can adapt to the requirements of light finishing processing of different materials and precision parts, which greatly This greatly reduces the technical requirements for employees; at the same time, by integrating multiple devices into one, the deplating system has simple equipment, a small footprint, and no safety hazards, which is conducive to realizing diversified and modular processing of workpiece deplating. .
  • Figure 1 is a three-dimensional schematic diagram of the deplating system of the present invention.
  • FIG. 2 is a schematic structural diagram of the stripping station in Figure 1.
  • Fig. 3 is a schematic structural diagram of the conveying device in Fig. 1.
  • Figure 4 is a schematic structural diagram of the chromium removal device in Figure 1.
  • Figure 5 is a schematic structural diagram of the secondary stripping device in Figure 1.
  • FIGS. 1 to 5 is a deplating system 100 provided by the present invention.
  • the deplating system 100 is used to perform deplating treatment on the electroplated workpiece to achieve precise chromium deplating of the entire or partial surface of the workpiece. , reduce the deplating cost of workpieces and reduce energy consumption.
  • the stripping system 100 includes a stripping station 1, a conveyor 2, a chromium stripping device 3 and a secondary stripping station.
  • the deplating station 1 is configured to perform detection and protection work, and includes a support frame 11 , a protection component 12 disposed at the extended top of the support frame 11 , and a detection component 13 housed in the protection component 12 .
  • the support frame 11 is made of metal or other hard structural frames spliced together to form a frame structure support device for other components and devices, and the bottom of the support frame 11 is connected with a leveling foot 111 to facilitate the leveling of the support frame 11 Make adjustments.
  • the projection of the support frame 11 on the horizontal plane is arranged in an L shape to facilitate the installation of the chromium stripping device 3 and the secondary stripping device 4 in separate zones, thereby realizing the entire process of chromium stripping of the workpiece.
  • the protection component 12 includes a protective cover 121 buckled on the top of the support frame 11 and light-shielding members 122 provided on both sides extending in the length direction of the support frame 121 .
  • the protective cover 121 is also arranged in an L shape, and in this embodiment, the protective cover 121 is made of an opaque material, such as metal, to remove plating and deplating of the workpiece. Isolate light pollution or working light generated in chromium to prevent damage to human eyes.
  • the light-shielding member 122 is used to further isolate the light pollution or working light generated during the deplating and chromium removal of the workpiece.
  • the light-shielding member 122 extends from the edge of the protective cover 121 along the vertical direction of the support frame 11 It is extended downward to cover the working areas of the chromium stripping device 3 and the secondary stripping device 4.
  • the light-shielding member 122 is light-shielding protective glass.
  • the light-shielding member 122 can also directly cover the entire length of the support frame 11 to further enhance the protection effect of the light-shielding member 122 .
  • the detection component 13 is used to detect the smoke and cleaning effect during the working process of the chromium removal device 3 and the secondary deplating device 4; the detection component 13 includes a dust removal flue 131 arranged in the protective cover 121 and is offset from the dust removal flue 131 monitoring device 132.
  • the dust removal flue 131 is provided on the side bracket of the support frame 121, and has a dust removal port located inside the light-shielding member 122, and the dust removal port is located between the protective cover 121 and the chrome stripping device 3. In the same deplating system 100, it is provided at the same time There are multiple dust removal flues 131 , and the dust removal flues 131 are vacuum dust removal flues 131 connected to a vacuum cleaner device.
  • the protection device 12 also includes a baffle 123 provided at the end and/or tail of the support frame 11 to protect the entry and/or exit locations of the deplating system 100 from the workpiece and prevent structural installations provided at both ends of the support frame 11 from Cause harm to personnel.
  • the monitoring device 132 is used to detect the moving position, cleaning area and cleaning condition of the workpiece in the deplating system 100 .
  • multiple monitoring devices 132 are provided at the same time, and the multiple monitoring devices 132 are arranged at equal intervals along the extension direction of the support frame 11 .
  • the protective cover 121 has A moving component may also be provided for driving the monitoring device 132 to move, so that the workpiece in the deplating system 100 can be tracked and detected in real time through the monitoring device 132 .
  • the monitoring device 132 at least includes a monitoring detection camera and a laser sensor switch to identify the time when the workpiece enters the chromium removal device 3 and mark the chromium layer on the surface of the workpiece, and then remove the chromium on the surface of the workpiece through the chromium removal device 3 Clean, and detect the cleanliness of the workpiece after the chromium removal process to determine whether the workpiece has been cleaned or to undergo secondary cleaning or scrapping.
  • a monitoring detection camera and a laser sensor switch to identify the time when the workpiece enters the chromium removal device 3 and mark the chromium layer on the surface of the workpiece, and then remove the chromium on the surface of the workpiece through the chromium removal device 3 Clean, and detect the cleanliness of the workpiece after the chromium removal process to determine whether the workpiece has been cleaned or to undergo secondary cleaning or scrapping.
  • the transfer device 2 is configured to perform transfer work of workpieces.
  • the transmission device 2 is connected to the support frame 11 and is located below the protection component 12 and the detection component 13 .
  • the conveying device 2 includes a carrying mounting plate 21 , a driving roller 22 , a timing belt 23 and a driving device 24 .
  • the load-bearing mounting plate 21 is connected to the support frame 11 and located below the light-shielding member 122 .
  • the transmission rollers 22 are rotatably connected between the load-bearing mounting plates 21.
  • multiple transmission rollers 22 are provided at the same time, and the plurality of transmission rollers are arranged in parallel and at equal intervals to ensure the stability of the transmission of the transmission rollers 22.
  • the timing belt 23 covers the outer peripheral edge of the transmission roller 22 and can rotate under the driving of the plurality of transmission rollers 22 to drive the workpiece placed on the timing belt 23 to move.
  • the driving device 24 is fixed on the load-bearing mounting plate 21 and includes a reducer 241, a motor 242 drivingly connected to the reducer 241, and a coupling 243 for drivingly connecting the reducer 241 and the motor 242; specifically, the motor 242 passes through a coupling
  • the reducer 243 and the reducer 241 are drivingly connected to the transmission rollers 22 to drive each transmission roller 22 to rotate at the same rotation speed.
  • the reducer 241 is a WPWK series 135 worm gear reducer
  • the motor 242 is a Y112M three-phase asynchronous motor
  • the coupling 243 is a GYS type centered tenon flange coupling.
  • the reducer 241, the motor 242 and the coupling 243 can also be of other types.
  • the reducer 241, the motor 242 and the coupling of the present invention The selection of 243 is only illustrative and should not be limited to this.
  • the chromium removal device 3 is configured to perform the chromium removal work of the workpiece.
  • the chrome removal device 3 is connected to the support frame 11 and is located between the protection component 12 and the transmission component 2. It includes a guide rail component 31 connected to the support frame 11 and a sliding connection.
  • the pickup component 32 on the guide rail component 31 and the laser chrome removal component 33 are provided in cooperation with the pickup component 32 .
  • the guide rail assembly 31 includes a guide rail bracket 311 connected to the inside of the top of the support frame 11, a slide bracket 312 slidingly connected to the inside of the guide rail bracket 311, and a first connecting member 313 and a second connecting member provided on the slide bracket 312. 314 and a position adjustment cylinder 315 for adjusting the relative position between the first connection member 313 and the second connection member 314.
  • the first connecting member 313 is used to connect the pickup assembly 32, including a cylinder connection seat (not numbered) provided on the slide bracket 312, a first cylinder 3131 provided on the cylinder connection seat, and a first connection member 313 for locking the connection pickup assembly. 32 and the locking member (not numbered) of the first cylinder 3131.
  • the first cylinder 3132 can drive the pickup assembly 32 to move up and down to facilitate picking up the workpiece, and adjust the relative position between the workpiece and the laser chromium removal assembly 33 to facilitate the laser chromium removal assembly 33 to remove chromium and clean the workpiece.
  • the second connecting member 314 is used to connect the laser chrome removal assembly 33, and includes a cylinder installation box (not numbered) provided on the slide bracket 312, a second cylinder 3141 provided on the cylinder installation box, and is used to connect the second cylinder 3141 and the installation bracket 3142 of the laser chromium removal assembly 33 to further facilitate the adjustment of the working position of the laser chromium removal assembly 33 and ensure the comprehensiveness and integrity of the workpiece cleaning by the laser chrome removal assembly 33.
  • the position adjustment cylinder 315 is used for locking.
  • the position adjustment cylinder 315 is used for further adjusting the relative position between the first connection member 313 and the second connection member 314 to facilitate the laser chrome removal assembly 33 to remove the workpiece picked up on the pick-up assembly 32. Chrome Cleaner.
  • the guide rail bracket 311 is an SGR20 dual-axis guide rail assembly
  • the slide bracket 312 is an MXW25-300 precision pneumatic slide assembly
  • the first cylinder 3132 is an MGTM63 cylinder with a swing table
  • the second cylinder 3142 is MGPM100M cylinder with guide rod
  • the adjusting cylinder 315 is an MGZF40 times force cylinder.
  • the pickup component 32 is used to pick up the workpieces placed on the conveyor 2.
  • the pickup component 32 is a vacuum pickup component.
  • the pickup component 32 is a ZHP63BMNA longitudinal vacuum extraction type pickup device, and the pickup component 32 is
  • the vacuum suction cup is configured to be swingable, so that the suction position of the vacuum suction cup used by the pick-up assembly 32 to pick up the workpiece is adjustable.
  • the laser chrome removal assembly 33 includes a laser member 331 connected to the second connecting member 314 and an air knife member 332.
  • the laser member 331 is connected to the mounting bracket 3142.
  • the air knife member 332 is arranged below the laser member 331 to perform the laser member 331.
  • the laser component 331 is a PX-2 laser head.
  • the secondary deplating device 4 is configured to perform the secondary deplating work of the workpiece. It is arranged at the extended end of the conveyor 2 and is located below the protection component 12 to cooperate with the chromium deplating device 3 to detect the cleaned workpiece. And according to the cleaning situation, the workpiece is driven back to the position of the chrome stripping device 3 for cleaning again or scrapping or directly discharging.
  • the secondary stripping device 4 includes a secondary stripping platform 41 docked with the conveying device 2 and a secondary stripping conveying device 42 arranged corresponding to the secondary stripping platform 41, and the secondary stripping conveying device 42 is connected to the protection component Within 12.
  • the secondary stripping platform 41 has substantially the same structure as the conveyor 2, and the workpiece can run forward/reversely driven by the secondary stripping platform 41. Therefore, in the following description, the workpiece will be The structure of the secondary stripping platform 41 will not be described in detail.
  • the secondary deplating conveyor 42 includes a conveyor assembly 421 provided on the support frame 11 and a suction device 422 slidably connected to the conveyor assembly 421 .
  • the transmission assembly 421 includes a linear guide rail 4211 provided inside the upper end of the support frame 11, a guide rail assembly 4212 provided corresponding to the linear guide rail 4211, a slide assembly 4213 slidably connected between the linear guide rail 4211 and the guide rail assembly 4212, and a sliding table assembly 4213 connected to the linear guide rail 4211.
  • the cylinder base (not numbered) on the guide rail assembly 4212 and the swing table cylinder 4214 connected to the cylinder base.
  • the suction device 422 is used to suck and lift the cleaned workpiece, so as to detect and identify the cleaning status of the workpiece through the detection component 43 .
  • the straight line Guide rail 4211 is GBX heavy-duty ball screw linear guide assembly
  • guide rail assembly 4212 is MXW25-300 precision pneumatic slide assembly
  • swing table cylinder 4214 is MGTM63 with swing table cylinder
  • suction device 422 is ZHP63BMNA longitudinal vacuum extraction type vacuum suction cup device, and the suction cup part of the vacuum suction cup device can be swing set.
  • the chromium stripping device 100 also includes a control device (not shown) for controlling the stripping station 1, the conveyor 2, the chrome stripping device 3 and the secondary stripping device 4. Since most control devices have a conventional structure, the structure and description of the control device will not be described in the present invention.
  • the control device controls the conveyor 2 to open, and the laser sensor in the monitoring device 132
  • the switch detects that the workpiece enters the chrome stripping device 3 and transmits the information to the position adjustment cylinder 315 to push the first connecting member 313 to drive the pickup device 32 to reach directly above the workpiece.
  • the first cylinder 3132 extends and sucks up the workpiece.
  • the position adjustment cylinder 315 pulls the first connecting member 313 back to the position of the laser chrome removal assembly 33.
  • the detection component 11 detects the position and condition of the workpiece and controls the laser chrome removal assembly 33 to adjust the angle through the control device to ensure that the length direction of the workpiece is consistent with the transmission device.
  • the extending planes of 2 are parallel and located between the protection component 12 and the conveyor 2 .
  • the laser chromium removal component 33 and dust removal flue 131 in the chromium removal device 3 are started, and the second cylinder 3142 drives the laser chromium removal component 33 to lower to a suitable height to start removing the chromium plating in the middle of the workpiece.
  • the second cylinder 3142 drives the laser chromium removal component 33 to retract; the pickup device 31 puts the workpiece back on the conveyor 2 and continues to move forward.
  • the detection component 11 detects the light transmittance of the workpiece/ The reflectivity is detected to check whether the cleaning condition is qualified or not, and the feedback is fed back to the control device, and the material is discharged through the secondary deplating device 4.
  • the deplating system 100 of the present invention can perform deplating and chromium removal cleaning on the electroplated workpiece by setting up the deplating station 1, the conveyor device 2, the chromium deplating device 3 and the secondary deplating device 4, thereby realizing Now the workpiece is cleaned from multiple angles. Furthermore, by using low-carbon and environmentally friendly laser as the cleaning source, the frequency of laser cleaning can be adjusted conveniently and quickly, which effectively improves the application scope of the deplating system and realizes the cleaning of the workpiece.
  • Partial and precise chromium removal can adapt to the requirements of finishing processing of different materials and precision parts, greatly reducing the technical requirements for employees; at the same time, by integrating multiple devices into one, the deplating system 100 is simple to install , small footprint, no safety hazards, and conducive to realizing diversified and modular processing of workpiece deplating.

Abstract

Disclosed in present invention is a stripping system. In the stripping system, a stripping station, a conveying device, a chromium removal device, and a secondary stripping device are provided to perform stripping and chromium removal cleaning on an electroplated workpiece, thereby realizing multi-angle cleaning of the workpiece. Further, a low-carbon and environmentally-friendly laser is used as a cleaning source, so that the laser cleaning frequency and the like can be conveniently and quickly adjusted, the application range of the stripping system is effectively widened, and local and accurate chromium removal of the workpiece is realized, the stripping system can adapt to finishing processing requirements of parts having different materials and precision, and the technical requirements for workers are greatly reduced; moreover, the multiple devices are integrated, so that the stripping system is simplified, occupies a small area, and has no potential safety hazard, and diversified and modular processing of workpiece stripping is facilitated.

Description

退镀系统Stripping system 技术领域Technical field
本发明涉及一种退镀系统,属于工件清洗技术领域。The invention relates to a deplating system and belongs to the technical field of workpiece cleaning.
背景技术Background technique
现在的所有行业中,有些产品必须经过镀铬处理,然而由于前期处理工作的不完善与无法满足工艺要求的镀铬工艺,使许多产品产生缺陷,需要进行整体退铬或局部精确退铬,例如:In all industries today, some products must undergo chromium plating. However, due to imperfect pre-processing work and a chromium plating process that cannot meet process requirements, many products have defects and require overall chromium removal or local precise chromium removal, such as:
卡尺尺身镀铬后产生裂纹的问题,需要进行退铬处理,采用常规的电解退铬工艺时,工件尖端易生成黑膜造成重度腐蚀,需返回车间重新进行机械抛光,在周转过程中难免磕碰划伤,造成产品再次损坏,降低合格率。The problem of cracks after chromium plating on the caliper body requires chromium removal treatment. When using the conventional electrolytic chromium removal process, a black film is easily formed on the tip of the workpiece, causing severe corrosion. It needs to be returned to the workshop for mechanical polishing again. Bumps and scratches are inevitable during the turnover process. Injury will cause the product to be damaged again and reduce the pass rate.
塑料凹印制版行业,基于各种原因造成版磨损后,需重新镀铬、返工重制等。In the plastic gravure printing plate making industry, after the plate is worn due to various reasons, it needs to be re-chromed, reworked, etc.
锌铝压铸件是一种以锌为主要成分的压铸零件,这种零件表面有一层很致密的表层,里面则是疏散的多孔结构,又是活性的两性金属。所以只有采用适当的前处理方法和电镀工艺才能确保锌合金上的电镀层有良好的附着力,达到合格品的要求。但电镀后极易产生起泡和麻点的现象,特别是前期处理不完全的情况下,更为严重,所以需要进行退铬处理。Zinc-aluminum die-casting is a kind of die-casting part with zinc as the main component. The surface of this part has a very dense surface layer, and the inside is a loose porous structure and an active amphoteric metal. Therefore, only by adopting appropriate pre-treatment methods and electroplating processes can the electroplated layer on the zinc alloy have good adhesion and meet the requirements of qualified products. However, blistering and pitting are very easy to occur after electroplating, especially if the preliminary treatment is incomplete, which is more serious, so chromium removal treatment is required.
电致变色材料及器件是目前发现的最节能、最环保、防紫外、红外线、防导热性能最强的一种新型纳米材料,被称为"黑金",是"新材料之王"。产品主要用于手机等3C电子消费类及汽车内外后视镜、遮阳滤光镜,飞机舷窗,智能窗及幕墙玻璃等。能有效起到防炫光保安全、防止 光污染保护眼睛绿色环保、隔热保温节约能源的作用。电致变色材料及器件生产和应用技术作为世界高新技术发展的战略制高点,其产业化发展程度备受全世界关注。智能防眩目后视镜系统,在全世界被视为新世纪令人神往的独特高端产品。Electrochromic materials and devices are the most energy-saving, environmentally friendly, ultraviolet, infrared, and thermal conductivity resistant new nanomaterials discovered so far. They are called "black gold" and are the "king of new materials." The products are mainly used in 3C consumer electronics such as mobile phones, automobile interior and exterior rearview mirrors, sunshade filters, aircraft portholes, smart windows and curtain wall glass, etc. Can effectively prevent glare, ensure safety and prevent Light pollution protects eyes, is green and environmentally friendly, and plays the role of heat insulation and energy saving. The production and application technology of electrochromic materials and devices is the strategic commanding heights of the world's high-tech development, and its industrialization development has attracted worldwide attention. The intelligent anti-glare rearview mirror system is regarded around the world as a fascinating and unique high-end product in the new century.
但是它需要在产品周围镀上镜面效果的铬,然而现在的工艺无法达到精确位置的镀铬。所以就产生了整体镀铬再精确的在中间除铬的工艺。However, it requires mirror-effect chrome plating around the product. However, the current process cannot achieve precise positioning of chrome. Therefore, the process of overall chromium plating and then precise chromium removal in the middle was developed.
传统的铬退除有化学与电化学两种方法,化学法最常用的是盐酸退铬法;电化学法是以氢氧化钠加碳酸钠配置为电解液,进行退铬处理。There are two traditional chromium removal methods: chemical and electrochemical. The most commonly used chemical method is the hydrochloric acid chromium removal method; the electrochemical method uses sodium hydroxide and sodium carbonate as the electrolyte to perform chromium removal treatment.
退镀,是电镀领域中不可避免的一环。其方法有两种:一种是将退镀零件浸泡在退镀溶液中,其原理是利用化学溶解法将电镀层除去。另一种方法是将退镀零件放在退镀溶液中进行电解,其原理是利用电化学法将电镀层除去。Stripping is an inevitable part of the electroplating field. There are two methods: one is to soak the deplated parts in the deplating solution. The principle is to use chemical dissolution to remove the electroplated layer. Another method is to place the deplated parts in the deplating solution for electrolysis. The principle is to use electrochemical methods to remove the electroplated layer.
然而,化学退镀通常存在:1、工艺复杂有一定技术含量;2、工艺过程需要很多化学药剂、成本高加危险、对环境有污染;3、需要有退镀池等,所需面积大,工作环境恶劣;4、需要加热与冷却,能源消耗大,所需备件多;5、化学药剂腐蚀性极高,所需的容器有安全隐患,并且价格高需不断保养避免腐蚀与泄露;6、工序多、所需劳动力多,劳动强度大(需手工把零件挂到挂具上面),工作效率低;7、退铬由于镀层厚度不同,但退镀时间基本相同会腐蚀基体;8、因退镀液由硫酸、硝酸和水配置,反应剧烈,易喷溅的人身体之上造成伤害由其是眼睛,气味同样会造成鼻黏膜受损,属于国家规定的有害作业,所以有一定危险性与职业病。However, chemical deplating usually has the following problems: 1. The process is complex and has a certain technical content; 2. The process requires a lot of chemicals, which is high cost and dangerous, and pollutes the environment; 3. It requires a deplating pool, etc., which requires a large area. The working environment is harsh; 4. Heating and cooling are required, which consumes a lot of energy and requires a lot of spare parts; 5. Chemicals are extremely corrosive and the required containers are safety hazards and are expensive and require constant maintenance to avoid corrosion and leakage; 6. There are many processes, a lot of labor is required, the labor intensity is high (parts need to be hung on the hanger manually), and the work efficiency is low; 7. Due to the different thickness of the plating, but the stripping time is basically the same, the substrate will be corroded; 8. Due to the chromium stripping, the substrate will be corroded. The plating solution is composed of sulfuric acid, nitric acid and water. It reacts violently and is easy to cause damage to the human body, especially the eyes. The smell can also cause damage to the nasal mucosa. It is a hazardous operation stipulated by the state, so it has certain risks and Occupational diseases.
电化学退镀通常存在:1、由于退镀池导电有一定安全隐患并工艺复杂有一定技术含量;2、工艺过程需要很多化学药剂、成本高加潜在危险、对环境有污染;3、需要有退镀池等,所需面积大,工作环境恶劣;4、需要加热与冷却,能源消耗大,所需备件多;5、化学药剂腐蚀性极高,所需的容器有安全隐患,并且价格高需不断保养避免腐蚀与泄露;6、工 序多、所需劳动力多,劳动强度大(需手工把零件挂到挂具上面),工作效率低;7、退铬由于镀层厚度不同,对时间与温度的要求很高;8、因退镀液由硫酸、硝酸和水配置,反应剧烈,易喷溅的人身体之上造成伤害由其是眼睛,气味同样会造成鼻黏膜受损,属于国家规定的有害作业,所以有一定危险性与职业病。Electrochemical deplating usually has the following problems: 1. Due to the conductivity of the deplating pool, there are certain safety hazards and the process is complex and has a certain technical content; 2. The process requires a lot of chemicals, high costs, potential dangers, and pollution to the environment; 3. The need for Deplating pools, etc., require a large area and have a harsh working environment; 4. They require heating and cooling, which consumes a lot of energy and require many spare parts; 5. Chemicals are extremely corrosive, and the required containers have safety hazards and are expensive. Requires constant maintenance to avoid corrosion and leakage; 6. Work There are many procedures, a lot of labor is required, the labor intensity is high (parts need to be hung on the hanger manually), and the work efficiency is low; 7. Due to the different thickness of the plating layer, the time and temperature requirements for chrome stripping are very high; 8. The liquid is composed of sulfuric acid, nitric acid and water. It reacts violently and is easy to cause damage to the human body due to splashing, especially the eyes. The smell can also cause damage to the nasal mucosa. It is a hazardous operation stipulated by the state, so it has certain risks and occupational diseases. .
有鉴于此,确有必要提出一种新的退镀系统,以解决上述问题。In view of this, it is indeed necessary to propose a new deplating system to solve the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种节能环保、杜绝二次污染且对零件无腐蚀与磨损的退镀系统。The purpose of the present invention is to provide a deplating system that is energy-saving and environmentally friendly, eliminates secondary pollution, and has no corrosion or wear on parts.
为实现上述发明目的,本发明提供了一种退镀系统,包括:退镀工位,被配置为执行检测和保护工作,包括支撑框架、设置在支撑框架延伸的顶端的保护组件和收容在所述保护组件内的检测组件;传送装置,被配置为执行工件的传送工作,连接在所述支撑框架上,并位于所述保护组件、所述检测组件的下方;退铬装置,被配置为执行所述工件的退镀工作,连接在所述支撑框架上并位于所述保护组件和所述传送组件之间,所述退铬装置至少包括用于执行所述工件退镀工作的激光退铬组件;二次退镀装置,被配置为执行所述工件的二次退镀工作,设置在所述传送装置延伸的尾端,并位于所述保护组件的下方,以配合所述退铬装置对清洁后的所述工件进行检测,以根据清洁情况带动所述清洁工件返回清洁位进行再次清洁或报废处理。In order to achieve the above-mentioned object of the invention, the present invention provides a deplating system, which includes: a deplating station configured to perform detection and protection work, including a support frame, a protection component disposed at the extended top of the support frame, and a deplating unit housed therein. A detection component in the protection component; a transmission device configured to perform the transmission work of the workpiece, connected to the support frame, and located below the protection component and the detection component; a chromium removal device configured to perform The deplating work of the workpiece is connected to the support frame and located between the protection component and the transfer component. The chroming device at least includes a laser deplating component for performing the deplating work of the workpiece. ; The secondary deplating device is configured to perform the secondary deplating work of the workpiece. It is arranged at the extended end of the conveyor device and is located below the protective component to cooperate with the cleaning device of the chromium deplating device. The final workpiece is inspected to drive the clean workpiece back to the cleaning position for cleaning or scrapping according to the cleaning situation.
作为本发明的进一步改进,所述退铬装置还包括连接在所述支撑框架上的导轨组件和滑动连接在所述导轨组件上的拾取组件,且所述拾取组件与所述激光退铬组件错位设置在所述导轨组件上,所述拾取组件可对所述工件进行拾取,并通过所述激光退铬组件完成对所述工件的退镀处理。As a further improvement of the present invention, the chrome removal device further includes a guide rail assembly connected to the support frame and a pickup assembly slidably connected to the guide rail assembly, and the pickup assembly is misaligned with the laser chrome removal assembly. Disposed on the guide rail assembly, the pickup assembly can pick up the workpiece, and complete the deplating process on the workpiece through the laser chromium removal assembly.
作为本发明的进一步改进,所述激光退铬组件包括连接在所述导轨 组件上的激光构件和风刀构件,所述激光构件和所述风刀构件上下错位设置,以通过所述风刀构件保护所述激光构件。As a further improvement of the present invention, the laser chrome removal assembly includes a device connected to the guide rail The laser component and the air knife component on the assembly are arranged in an offset position up and down to protect the laser component through the air knife component.
作为本发明的进一步改进,所述导轨组件包括连接在所述支撑框架上的导轨支架、滑动连接连接在所述导轨支架上的第一连接构件和第二连接构件,所述第一连接构件用于连接所述拾取组件,所述第二连接构件用于连接所述激光退铬组件。As a further improvement of the present invention, the guide rail assembly includes a guide rail bracket connected to the support frame, a first connecting member and a second connecting member slidingly connected to the guide rail bracket, the first connecting member is For connecting the pickup component, the second connecting member is used for connecting the laser chrome removal component.
作为本发明的进一步改进,所述保护组件包括扣设在所述支撑框架顶部的保护罩、设置在所述支撑框架长度方向延伸两侧的遮光构件。As a further improvement of the present invention, the protection assembly includes a protective cover buckled on the top of the support frame, and light-shielding members arranged on both sides extending in the length direction of the support frame.
作为本发明的进一步改进,所述检测组件包括设置在所述保护罩内的除尘烟道和与所述除尘烟道错位设置的监控装置。As a further improvement of the present invention, the detection component includes a dust removal flue arranged in the protective cover and a monitoring device disposed offset from the dust removal flue.
作为本发明的进一步改进,所述传送装置包括连接在所述支撑框架上的承载安装板、转动连接在所述承载安装板之间的多个传动辊、可被多个所述传动辊驱动的同步皮带以及用于驱动多个所述传动辊转动的驱动装置。As a further improvement of the present invention, the transmission device includes a load-bearing installation plate connected to the support frame, a plurality of transmission rollers rotatably connected between the load-bearing installation plates, and a transmission roller that can be driven by a plurality of the transmission rollers. A synchronous belt and a driving device for driving a plurality of the transmission rollers to rotate.
作为本发明的进一步改进,所述二次退镀装置包括与所述传送装置对接的二次退镀平台和与所述二次退镀平台对应设置的二次退镀传送装置,且所述二次退镀传送装置连接在所述保护组件内。As a further improvement of the present invention, the secondary stripping device includes a secondary stripping platform docked with the conveying device and a secondary stripping conveying device provided corresponding to the secondary stripping platform, and the two The secondary stripping conveyor is connected within the protective component.
作为本发明的进一步改进,所述二次退镀传送装置包括设置在所述支撑框架上的传送组件和滑动连接在所述传送组件上的吸取装置,所述吸取装置用于对清洁后的所述工件进行吸取提升,以通过所述检测组件对所述工件的清洁情况进行检测识别。As a further improvement of the present invention, the secondary deplating transfer device includes a transfer assembly provided on the support frame and a suction device slidably connected to the transfer assembly. The suction device is used to clean all cleaned parts. The workpiece is sucked and lifted to detect and identify the cleaning status of the workpiece through the detection component.
作为本发明的进一步改进,所述退铬装置还包括用于对所述退镀工位、所述传送装置、所述退铬装置以及所述二次退镀装置进行控制的控制装置。。As a further improvement of the present invention, the chromium stripping device further includes a control device for controlling the stripping station, the conveyor device, the chromium stripping device and the secondary stripping device. .
本发明的有益效果是:本发明的退镀系统通过设置退镀工位、传送装置、退铬装置以及二次退镀装置,可对电镀后的工件进行退镀除铬清洗,实现对工件的多角度清洗,进一步的,通过使用低碳环保的激光为清理源, 可方便快捷的对激光清洗的频率等进行调节,有效提升了退镀系统的应用范围,实现了对工件的局部、精确退铬,能适应不同的材质和精度零件的光饰加工要求,极大的地降低了对员工技术的要求;同时,通过将多中装置集成为一体,使得退镀系统设备简单、占地面积小、无安全隐患,有利于实现工件退镀的多元化、模块化处理。The beneficial effects of the present invention are: the deplating system of the present invention is capable of deplating and removing chromium from electroplated workpieces by arranging a deplating station, a conveyor device, a chromium deplating device and a secondary deplating device, thereby realizing the cleaning of the workpieces. Multi-angle cleaning, further, by using low-carbon and environmentally friendly laser as the cleaning source, The frequency of laser cleaning can be adjusted conveniently and quickly, which effectively improves the application scope of the deplating system, realizes localized and precise chromium removal of workpieces, and can adapt to the requirements of light finishing processing of different materials and precision parts, which greatly This greatly reduces the technical requirements for employees; at the same time, by integrating multiple devices into one, the deplating system has simple equipment, a small footprint, and no safety hazards, which is conducive to realizing diversified and modular processing of workpiece deplating. .
附图说明Description of the drawings
图1是本发明退镀系统的立体示意图。Figure 1 is a three-dimensional schematic diagram of the deplating system of the present invention.
图2是图1中退镀工位的结构示意图。Figure 2 is a schematic structural diagram of the stripping station in Figure 1.
图3是图1中传送装置的结构示意图。Fig. 3 is a schematic structural diagram of the conveying device in Fig. 1.
图4是图1中退铬装置的结构示意图。Figure 4 is a schematic structural diagram of the chromium removal device in Figure 1.
图5是图1中二次退镀装置的结构示意图。Figure 5 is a schematic structural diagram of the secondary stripping device in Figure 1.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be described in detail below with reference to the drawings and specific embodiments.
在此,需要说明的是,为了避免因不必要的细节而模糊了本发明,在附图中仅仅示出了与本发明的方案密切相关的结构和/或处理步骤,而省略了与本发明关系不大的其他细节。Here, it should be noted that, in order to avoid obscuring the present invention with unnecessary details, only the structures and/or processing steps closely related to the solution of the present invention are shown in the drawings, and the details related to the present invention are omitted. Other details that are less relevant.
另外,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。Additionally, it should be noted that the terms "comprises," "comprises," or any other variation thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements, but also It also includes other elements not expressly listed or that are inherent to the process, method, article or equipment.
请参阅图1~图5所示,为本发明提供的一种退镀系统100,退镀系统100用于对电镀后的工件进行退镀处理,以实现对工件表面的整体或局部精准退铬,降低工件的退镀成本,减少能源的消耗。Please refer to FIGS. 1 to 5 , which is a deplating system 100 provided by the present invention. The deplating system 100 is used to perform deplating treatment on the electroplated workpiece to achieve precise chromium deplating of the entire or partial surface of the workpiece. , reduce the deplating cost of workpieces and reduce energy consumption.
退镀系统100包括退镀工位1、传送装置2、退铬装置3以及二次退 镀装置4。退镀工位1被配置为执行检测和保护工作,包括支撑框架11、设置在支撑框架11延伸的顶端的保护组件12和收容在保护组件12内的检测组件13。The stripping system 100 includes a stripping station 1, a conveyor 2, a chromium stripping device 3 and a secondary stripping station. Plating device 4. The deplating station 1 is configured to perform detection and protection work, and includes a support frame 11 , a protection component 12 disposed at the extended top of the support frame 11 , and a detection component 13 housed in the protection component 12 .
支撑框架11由金属或其它硬质结构框架拼接获取,以形成用于其它各组件和装置的框架结构支撑装置,且支撑框架11的底部连接有水平足111,以方便对支撑框架11的水平程度进行调整。在本发明的一较佳实施例中,支撑框架11在水平面上的投影呈L型设置,以方便分区安装退铬装置3和二次退镀装置4,实现工件的退铬全流程处理。The support frame 11 is made of metal or other hard structural frames spliced together to form a frame structure support device for other components and devices, and the bottom of the support frame 11 is connected with a leveling foot 111 to facilitate the leveling of the support frame 11 Make adjustments. In a preferred embodiment of the present invention, the projection of the support frame 11 on the horizontal plane is arranged in an L shape to facilitate the installation of the chromium stripping device 3 and the secondary stripping device 4 in separate zones, thereby realizing the entire process of chromium stripping of the workpiece.
保护组件12包括扣设在支撑框架11顶部的保护罩121、设置在支撑框架121长度方向延伸两侧的遮光构件122。在本发明的一较佳实施例中,保护罩121亦呈L型设置,且在本实施例中,保护罩121采用干不透名的材料制成,如金属等,以对工件退镀退铬中产生的光污染或工作光进行隔绝,防止对人眼造成伤害。The protection component 12 includes a protective cover 121 buckled on the top of the support frame 11 and light-shielding members 122 provided on both sides extending in the length direction of the support frame 121 . In a preferred embodiment of the present invention, the protective cover 121 is also arranged in an L shape, and in this embodiment, the protective cover 121 is made of an opaque material, such as metal, to remove plating and deplating of the workpiece. Isolate light pollution or working light generated in chromium to prevent damage to human eyes.
遮光构件122用于对工件退镀退铬中产生的光污染或工作光进行进一步的隔绝,在本发明中,遮光构件122自保护罩121的边缘沿支撑框架11在竖直面上的延伸的方向向下延伸设置,以对退铬装置3和二次退镀装置4的工作区域进行遮盖,在本发明的一较佳实施例中,遮光构件122为遮光防护玻璃,当然在本发明的其他实施例中,遮光构件122还可直接遮盖支撑框架11的整个设置长度,以进一步提升遮光构件122的保护效果。The light-shielding member 122 is used to further isolate the light pollution or working light generated during the deplating and chromium removal of the workpiece. In the present invention, the light-shielding member 122 extends from the edge of the protective cover 121 along the vertical direction of the support frame 11 It is extended downward to cover the working areas of the chromium stripping device 3 and the secondary stripping device 4. In a preferred embodiment of the present invention, the light-shielding member 122 is light-shielding protective glass. Of course, in other embodiments of the present invention, For example, the light-shielding member 122 can also directly cover the entire length of the support frame 11 to further enhance the protection effect of the light-shielding member 122 .
检测组件13用于对退铬装置3和二次退镀装置4工作过程中烟尘及清洁效果进行检测;检测组件13包括设置在保护罩121内的除尘烟道131和与除尘烟道131错位设置的监控装置132。除尘烟道131设置在支撑框架121的侧边支架上,且具有位于遮光构件122内侧的除尘口,且除尘口位于保护罩121和退铬装置3之间,同一退镀系统100中,同时设置有多个除尘烟道131,且除尘烟道131为连接有真空吸尘装置的真空除尘烟道131。 The detection component 13 is used to detect the smoke and cleaning effect during the working process of the chromium removal device 3 and the secondary deplating device 4; the detection component 13 includes a dust removal flue 131 arranged in the protective cover 121 and is offset from the dust removal flue 131 monitoring device 132. The dust removal flue 131 is provided on the side bracket of the support frame 121, and has a dust removal port located inside the light-shielding member 122, and the dust removal port is located between the protective cover 121 and the chrome stripping device 3. In the same deplating system 100, it is provided at the same time There are multiple dust removal flues 131 , and the dust removal flues 131 are vacuum dust removal flues 131 connected to a vacuum cleaner device.
保护装置12还包括设置在支撑框架11的端部和/或尾部的挡板123,以进行退镀系统100进工件和/或出工件位置处的保护,防止设置在支撑框架11两端的结构装对人员造成伤害。The protection device 12 also includes a baffle 123 provided at the end and/or tail of the support frame 11 to protect the entry and/or exit locations of the deplating system 100 from the workpiece and prevent structural installations provided at both ends of the support frame 11 from Cause harm to personnel.
监控装置132用于对工件在退镀系统100内的移动位置、清洁区域以及清洁情况进行检测。在本发明的一较佳实施例中,监控装置132同时设置有多个,多个监控装置132沿支撑框架11的延伸方向等间距设置,当然在本发明的其他实施例中,保护罩121内还可设有用于带动监控装置132移动的移动构件,以通过监控装置132对在退镀系统100中的工件实时跟踪检测。优选的,监控装置132至少包括监控检测摄像头和激光感应开关,以对工件进入的退铬装置3的时间进行识别和工件表面的铬层进行标注,继而通过退铬装置3对工件表面的铬进行清洁,并在退铬过程结束后对工件的清洁情况进行检测,以判定工件完成清洁或进行二次清洁或报废处理。The monitoring device 132 is used to detect the moving position, cleaning area and cleaning condition of the workpiece in the deplating system 100 . In a preferred embodiment of the present invention, multiple monitoring devices 132 are provided at the same time, and the multiple monitoring devices 132 are arranged at equal intervals along the extension direction of the support frame 11 . Of course, in other embodiments of the present invention, the protective cover 121 has A moving component may also be provided for driving the monitoring device 132 to move, so that the workpiece in the deplating system 100 can be tracked and detected in real time through the monitoring device 132 . Preferably, the monitoring device 132 at least includes a monitoring detection camera and a laser sensor switch to identify the time when the workpiece enters the chromium removal device 3 and mark the chromium layer on the surface of the workpiece, and then remove the chromium on the surface of the workpiece through the chromium removal device 3 Clean, and detect the cleanliness of the workpiece after the chromium removal process to determine whether the workpiece has been cleaned or to undergo secondary cleaning or scrapping.
传送装置2被配置为执行工件的传送工作。传送装置2连接在支撑框架11上,并位于保护组件12、检测组件13的下方。传送装置2包括承载安装板21、传动辊22、同步皮带23以及驱动装置24。The transfer device 2 is configured to perform transfer work of workpieces. The transmission device 2 is connected to the support frame 11 and is located below the protection component 12 and the detection component 13 . The conveying device 2 includes a carrying mounting plate 21 , a driving roller 22 , a timing belt 23 and a driving device 24 .
具体的,承载安装板21连接在支撑框架11上,并位于遮光构件122下方。传动辊22转动连接在承载安装板21之间,在本发明中,传动辊22同时设置有多个,且多个传动辊平行且等间距设置,以保证传动辊22传动的稳定性。同步皮带23包覆传动辊22的外周边缘,且可在多个传动辊22的带动下转动继而带动放置在同步皮带23上的工件移动。Specifically, the load-bearing mounting plate 21 is connected to the support frame 11 and located below the light-shielding member 122 . The transmission rollers 22 are rotatably connected between the load-bearing mounting plates 21. In the present invention, multiple transmission rollers 22 are provided at the same time, and the plurality of transmission rollers are arranged in parallel and at equal intervals to ensure the stability of the transmission of the transmission rollers 22. The timing belt 23 covers the outer peripheral edge of the transmission roller 22 and can rotate under the driving of the plurality of transmission rollers 22 to drive the workpiece placed on the timing belt 23 to move.
驱动装置24固定在承载安装板21上,包括减速机241、与减速机241驱动连接的电动机242以及用于传动连接减速机241和电动机242的联轴器243;具体的,电动机242通过联轴器243、减速机241与传动辊22驱动连接,以驱动每个传动辊22以相同的转速转动。The driving device 24 is fixed on the load-bearing mounting plate 21 and includes a reducer 241, a motor 242 drivingly connected to the reducer 241, and a coupling 243 for drivingly connecting the reducer 241 and the motor 242; specifically, the motor 242 passes through a coupling The reducer 243 and the reducer 241 are drivingly connected to the transmission rollers 22 to drive each transmission roller 22 to rotate at the same rotation speed.
在本发明的一较佳实施例中,减速机241为WPWK系列135蜗轮蜗杆减速机、电动机242为Y112M三相异步电动机、联轴器243为GYS 型对中榫凸缘联轴器,当然在本发明的其他实施例中,减速机241、电动机242以及联轴器243还可选用其它类型,本发明的减速机241、电动机242以及联轴器243的选型仅是示例性的,不应以此为限。In a preferred embodiment of the present invention, the reducer 241 is a WPWK series 135 worm gear reducer, the motor 242 is a Y112M three-phase asynchronous motor, and the coupling 243 is a GYS type centered tenon flange coupling. Of course, in other embodiments of the present invention, the reducer 241, the motor 242 and the coupling 243 can also be of other types. The reducer 241, the motor 242 and the coupling of the present invention The selection of 243 is only illustrative and should not be limited to this.
退铬装置3被配置为执行工件的退铬工作,退铬装置3连接在支撑框架11上并位于保护组件12和传送组件2之间,包括连接在支撑框架11上的导轨组件31、滑动连接在导轨组件31上的拾取组件32以及与拾取组件32配合设置激光退铬组件33。The chromium removal device 3 is configured to perform the chromium removal work of the workpiece. The chrome removal device 3 is connected to the support frame 11 and is located between the protection component 12 and the transmission component 2. It includes a guide rail component 31 connected to the support frame 11 and a sliding connection. The pickup component 32 on the guide rail component 31 and the laser chrome removal component 33 are provided in cooperation with the pickup component 32 .
具体的,导轨组件31包括连接在支撑框架11顶部内侧的导轨支架311、滑动连接在导轨支架311内侧的滑台支架312、设置在滑台支架312上的第一连接构件313和第二连接构件314以及用于调节第一连接构件313和第二连接构件314之间的相对位置的位置调节气缸315。Specifically, the guide rail assembly 31 includes a guide rail bracket 311 connected to the inside of the top of the support frame 11, a slide bracket 312 slidingly connected to the inside of the guide rail bracket 311, and a first connecting member 313 and a second connecting member provided on the slide bracket 312. 314 and a position adjustment cylinder 315 for adjusting the relative position between the first connection member 313 and the second connection member 314.
进一步的,第一连接构件313用于连接拾取组件32,包括设置在滑台支架312上的气缸连接座(未标号)、设置在气缸连接座上的第一气缸3131以及用于锁定连接拾取组件32和第一气缸3131的扣锁构件(未标号)。第一气缸3132可带动拾取组件32上下移动,以方便对工件进行拾取,并调整工件和激光退铬组件33之间的相对设置位置,方便激光退铬组件33对工件进行退铬清洁。Further, the first connecting member 313 is used to connect the pickup assembly 32, including a cylinder connection seat (not numbered) provided on the slide bracket 312, a first cylinder 3131 provided on the cylinder connection seat, and a first connection member 313 for locking the connection pickup assembly. 32 and the locking member (not numbered) of the first cylinder 3131. The first cylinder 3132 can drive the pickup assembly 32 to move up and down to facilitate picking up the workpiece, and adjust the relative position between the workpiece and the laser chromium removal assembly 33 to facilitate the laser chromium removal assembly 33 to remove chromium and clean the workpiece.
第二连接构件314用于连接激光退铬组件33,包括设置在滑台支架312上的气缸安装盒(未标号)、设置在气缸安装盒上的第二气缸3141以及用于连接第二气缸3141和激光退铬组件33的安装支架3142,以进一步方便激光退铬组件33的工作位置调整,保证激光退铬组件33对工件清洁的全面性和完整性。位置调节气缸315用于锁定位置调节气缸315用于进一步调整第一连接构件313和第二连接构件314之间的相对位置,以方便激光退铬组件33对拾取在拾取组件32上的工件进行退铬清洁。The second connecting member 314 is used to connect the laser chrome removal assembly 33, and includes a cylinder installation box (not numbered) provided on the slide bracket 312, a second cylinder 3141 provided on the cylinder installation box, and is used to connect the second cylinder 3141 and the installation bracket 3142 of the laser chromium removal assembly 33 to further facilitate the adjustment of the working position of the laser chromium removal assembly 33 and ensure the comprehensiveness and integrity of the workpiece cleaning by the laser chrome removal assembly 33. The position adjustment cylinder 315 is used for locking. The position adjustment cylinder 315 is used for further adjusting the relative position between the first connection member 313 and the second connection member 314 to facilitate the laser chrome removal assembly 33 to remove the workpiece picked up on the pick-up assembly 32. Chrome Cleaner.
在本发明的一较佳实施例中,导轨支架311为SGR20双轴心导轨总成、滑台支架312为MXW25-300精确气动滑台总成、第一气缸3132为MGTM63带摆台气缸;第二气缸3142为MGPM100M带导杆气缸;位 置调节气缸315为MGZF40倍力气缸。In a preferred embodiment of the present invention, the guide rail bracket 311 is an SGR20 dual-axis guide rail assembly, the slide bracket 312 is an MXW25-300 precision pneumatic slide assembly, and the first cylinder 3132 is an MGTM63 cylinder with a swing table; The second cylinder 3142 is MGPM100M cylinder with guide rod; The adjusting cylinder 315 is an MGZF40 times force cylinder.
拾取组件32用于对放置在传送装置2上的工件进行拾取,在本发明中,拾取组件32为真空拾取组件,优选的,拾取组件32为ZHP63BMNA纵向真空引出型拾取装置,且拾取组件32的真空吸盘为可摆动设置,以使得拾取组件32对工件进行拾取的真空吸盘的吸取位置可调。The pickup component 32 is used to pick up the workpieces placed on the conveyor 2. In the present invention, the pickup component 32 is a vacuum pickup component. Preferably, the pickup component 32 is a ZHP63BMNA longitudinal vacuum extraction type pickup device, and the pickup component 32 is The vacuum suction cup is configured to be swingable, so that the suction position of the vacuum suction cup used by the pick-up assembly 32 to pick up the workpiece is adjustable.
激光退铬组件33包括连接在第二连接构件314上的激光构件331和风刀构件332,激光构件331连接在安装支架3142上,风刀构件332设置激光构件331的下方,以对激光构件331进行保护。优选的,激光构件331为PX-2激光头。The laser chrome removal assembly 33 includes a laser member 331 connected to the second connecting member 314 and an air knife member 332. The laser member 331 is connected to the mounting bracket 3142. The air knife member 332 is arranged below the laser member 331 to perform the laser member 331. Protect. Preferably, the laser component 331 is a PX-2 laser head.
二次退镀装置4被配置为执行工件的二次退镀工作,设置在传送装置2延伸的尾端,并位于保护组件12的下方,以配合退铬装置3对清洁后的工件进行检测,并根据清洁情况带动工件返回退铬装置3所在位置进行再次清洁或报废处理或直接出料。The secondary deplating device 4 is configured to perform the secondary deplating work of the workpiece. It is arranged at the extended end of the conveyor 2 and is located below the protection component 12 to cooperate with the chromium deplating device 3 to detect the cleaned workpiece. And according to the cleaning situation, the workpiece is driven back to the position of the chrome stripping device 3 for cleaning again or scrapping or directly discharging.
二次退镀装置4包括与传送装置2对接的二次退镀平台41和与二次退镀平台41对应设置的二次退镀传送装置42,且二次退镀传送装置42连接在保护组件12内。The secondary stripping device 4 includes a secondary stripping platform 41 docked with the conveying device 2 and a secondary stripping conveying device 42 arranged corresponding to the secondary stripping platform 41, and the secondary stripping conveying device 42 is connected to the protection component Within 12.
在本发明的实施例中,二次退镀平台41具有与传送装置2大致相同的结构,且工件在二次退镀平台41的带动下可正向/反向运行,因此在以下说明书部分将不再对二次退镀平台41的结构进行赘述。In the embodiment of the present invention, the secondary stripping platform 41 has substantially the same structure as the conveyor 2, and the workpiece can run forward/reversely driven by the secondary stripping platform 41. Therefore, in the following description, the workpiece will be The structure of the secondary stripping platform 41 will not be described in detail.
二次退镀传送装置42包括设置在支撑框架11上的传送组件421和滑动连接在传送组件421上的吸取装置422。传送组件421包括设置在支撑框架11上端部内侧的直线导轨4211、与直线导轨4211对应设置的导轨总成4212、滑动连接在线导轨4211和导轨总成4212之间的滑台总成4213、连接在导轨总成4212上的气缸座(未标号)以及连接在气缸座上的摆台气缸4214。The secondary deplating conveyor 42 includes a conveyor assembly 421 provided on the support frame 11 and a suction device 422 slidably connected to the conveyor assembly 421 . The transmission assembly 421 includes a linear guide rail 4211 provided inside the upper end of the support frame 11, a guide rail assembly 4212 provided corresponding to the linear guide rail 4211, a slide assembly 4213 slidably connected between the linear guide rail 4211 and the guide rail assembly 4212, and a sliding table assembly 4213 connected to the linear guide rail 4211. The cylinder base (not numbered) on the guide rail assembly 4212 and the swing table cylinder 4214 connected to the cylinder base.
吸取装置422用于对清洁后的工件进行吸取提升,以通过检测组件43对工件的清洁情况进行检测识别。在本发明的一较佳实施例中,直线 导轨4211为GBX重型滚珠丝杠直线导轨总成;导轨总成4212为MXW25-300精确气动滑台总成;摆台气缸4214为MGTM63带摆台气缸;吸取装置422为ZHP63BMNA纵向真空引出型真空吸盘装置,且真空吸盘装置的吸盘部位可摆动设置。The suction device 422 is used to suck and lift the cleaned workpiece, so as to detect and identify the cleaning status of the workpiece through the detection component 43 . In a preferred embodiment of the invention, the straight line Guide rail 4211 is GBX heavy-duty ball screw linear guide assembly; guide rail assembly 4212 is MXW25-300 precision pneumatic slide assembly; swing table cylinder 4214 is MGTM63 with swing table cylinder; suction device 422 is ZHP63BMNA longitudinal vacuum extraction type vacuum suction cup device, and the suction cup part of the vacuum suction cup device can be swing set.
进一步的,退铬装置100还包括用于对退镀工位1、传送装置2、退铬装置3以及二次退镀装置4进行控制的控制装置(未图示)。由于控制装置多为常规结构,因此在本发明中不再对控制装置的结构和说明进行说明。Further, the chromium stripping device 100 also includes a control device (not shown) for controlling the stripping station 1, the conveyor 2, the chrome stripping device 3 and the secondary stripping device 4. Since most control devices have a conventional structure, the structure and description of the control device will not be described in the present invention.
需要说明的是,本发明中提及的各个结构或装置的选型仅是示例性的,不应以此为限。It should be noted that the selection of each structure or device mentioned in the present invention is only exemplary and should not be limited thereto.
在使用本发明的退镀系统100时,将需要进行退镀退铬清洁的工件(如汽车后视镜片)放至传送装置2上,控制装置控制传送装置2开启,监控装置132中的激光感应开关检测到工件进入退铬装置3,并将信息传送至位置调节气缸315推动第一连接构件313带动拾取装置32到达工件正上方,第一气缸3132伸出并将工件吸起。位置调节气缸315拉动第一连接构件313回到激光退铬组件33所在位置,检测组件11检测工件的位置和情况并通过控制装置控制激光退铬组件33调整角度,保证工件的长度方向与传送装置2的延伸平面平行,并位于保护组件12和传送装置2之间。When using the deplating system 100 of the present invention, the workpiece that needs to be deplated and chrome removed (such as a car rearview mirror) is placed on the conveyor 2, the control device controls the conveyor 2 to open, and the laser sensor in the monitoring device 132 The switch detects that the workpiece enters the chrome stripping device 3 and transmits the information to the position adjustment cylinder 315 to push the first connecting member 313 to drive the pickup device 32 to reach directly above the workpiece. The first cylinder 3132 extends and sucks up the workpiece. The position adjustment cylinder 315 pulls the first connecting member 313 back to the position of the laser chrome removal assembly 33. The detection component 11 detects the position and condition of the workpiece and controls the laser chrome removal assembly 33 to adjust the angle through the control device to ensure that the length direction of the workpiece is consistent with the transmission device. The extending planes of 2 are parallel and located between the protection component 12 and the conveyor 2 .
退铬装置3中的激光退铬组件33、除尘烟道131启动,第二气缸3142带动激光退铬组件33降到合适高度,开始去除工件中间的铬镀层。检测组件11检测到工件的镀铬层去除结束后,第二气缸3142带动激光退铬组件33收回;拾取装置31将工件放回传送装置2上继续前行,检测组件11对工件的透光率/反光率进行检测,检测其清洁后的情况合格与否,并反馈回控制装置,通过二次退镀装置4完成出料。The laser chromium removal component 33 and dust removal flue 131 in the chromium removal device 3 are started, and the second cylinder 3142 drives the laser chromium removal component 33 to lower to a suitable height to start removing the chromium plating in the middle of the workpiece. After the detection component 11 detects that the chromium plating layer of the workpiece is removed, the second cylinder 3142 drives the laser chromium removal component 33 to retract; the pickup device 31 puts the workpiece back on the conveyor 2 and continues to move forward. The detection component 11 detects the light transmittance of the workpiece/ The reflectivity is detected to check whether the cleaning condition is qualified or not, and the feedback is fed back to the control device, and the material is discharged through the secondary deplating device 4.
综上所述,本发明的退镀系统100通过设置退镀工位1、传送装置2、退铬装置3以及二次退镀装置4,可对电镀后的工件进行退镀除铬清洗,实 现对工件的多角度清洗,进一步的,通过使用低碳环保的激光为清理源,可方便快捷的对激光清洗的频率等进行调节,有效提升了退镀系统的应用范围,实现了对工件的局部、精确退铬,能适应不同的材质和精度零件的光饰加工要求,极大的地降低了对员工技术的要求;同时,通过将多中装置集成为一体,使得退镀系统100设备简单、占地面积小、无安全隐患,有利于实现工件退镀的多元化、模块化处理。To sum up, the deplating system 100 of the present invention can perform deplating and chromium removal cleaning on the electroplated workpiece by setting up the deplating station 1, the conveyor device 2, the chromium deplating device 3 and the secondary deplating device 4, thereby realizing Now the workpiece is cleaned from multiple angles. Furthermore, by using low-carbon and environmentally friendly laser as the cleaning source, the frequency of laser cleaning can be adjusted conveniently and quickly, which effectively improves the application scope of the deplating system and realizes the cleaning of the workpiece. Partial and precise chromium removal can adapt to the requirements of finishing processing of different materials and precision parts, greatly reducing the technical requirements for employees; at the same time, by integrating multiple devices into one, the deplating system 100 is simple to install , small footprint, no safety hazards, and conducive to realizing diversified and modular processing of workpiece deplating.
以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围。 The above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently substituted. without departing from the spirit and scope of the technical solution of the present invention.

Claims (10)

  1. 一种退镀系统,其特征在于,包括:A deplating system, which is characterized by including:
    退镀工位,被配置为执行检测和保护工作,包括支撑框架、设置在支撑框架延伸的顶端的保护组件和收容在所述保护组件内的检测组件;The deplating station is configured to perform detection and protection work, including a support frame, a protection component provided at the extended top of the support frame, and a detection component contained in the protection component;
    传送装置,被配置为执行工件的传送工作,连接在所述支撑框架上,并位于所述保护组件、所述检测组件的下方;A transfer device, configured to perform the transfer work of workpieces, is connected to the support frame and is located below the protection component and the detection component;
    退铬装置,被配置为执行所述工件的退镀工作,连接在所述支撑框架上并位于所述保护组件和所述传送组件之间,所述退铬装置至少包括用于执行所述工件退镀工作的激光退铬组件;A chromium removal device configured to perform the deplating work of the workpiece, connected to the support frame and located between the protection component and the transfer component, the chrome removal device at least includes a device for performing the deplating of the workpiece Laser chromium removal components for deplating work;
    二次退镀装置,被配置为执行所述工件的二次退镀工作,设置在所述传送装置延伸的尾端,并位于所述保护组件的下方,以配合所述退铬装置对清洁后的所述工件进行检测,以根据清洁情况带动所述清洁工件返回清洁位进行再次清洁或报废处理。The secondary deplating device is configured to perform the secondary deplating work of the workpiece. It is arranged at the extended end of the conveyor device and is located below the protective component to cooperate with the chromium deplating device after cleaning. The workpiece is detected to drive the cleaning workpiece back to the cleaning position for re-cleaning or scrapping according to the cleaning situation.
  2. 根据权利要求1所述的退镀系统,其特征在于:所述退铬装置还包括连接在所述支撑框架上的导轨组件和滑动连接在所述导轨组件上的拾取组件,且所述拾取组件与所述激光退铬组件错位设置在所述导轨组件上,所述拾取组件可对所述工件进行拾取,并通过所述激光退铬组件完成对所述工件的退镀处理。The stripping system according to claim 1, characterized in that: the chromium stripping device further includes a guide rail assembly connected to the support frame and a pick-up assembly slidingly connected to the guide rail assembly, and the pick-up assembly The pickup assembly is disposed on the guide rail assembly in a position offset from the laser chromium removal assembly. The pickup assembly can pick up the workpiece and complete the deplating treatment of the workpiece through the laser chromium removal assembly.
  3. 根据权利要求2所述的退镀系统,其特征在于:所述激光退铬组件包括连接在所述导轨组件上的激光构件和风刀构件,所述激光构件和所述风刀构件上下错位设置,以通过所述风刀构件保护所述激光构件。The deplating system according to claim 2, characterized in that: the laser chromium removal assembly includes a laser component and an air knife component connected to the guide rail assembly, and the laser component and the air knife component are arranged in an up and down position, To protect the laser component by the air knife component.
  4. 根据权利要求2所述的退镀系统,其特征在于:所述导轨组件包括连接在所述支撑框架上的导轨支架、滑动连接连接在所述导轨支架上的第一连接构件和第二连接构件,所述第一连接构件用于连接所述拾取组件,所述第二连接构件用于连接所述激光退铬组件。The deplating system according to claim 2, wherein the guide rail assembly includes a guide rail bracket connected to the support frame, a first connecting member and a second connecting member slidingly connected to the guide rail bracket. , the first connecting member is used to connect the pickup assembly, and the second connecting member is used to connect the laser chrome removal assembly.
  5. 根据权利要求1所述的退镀系统,其特征在于:所述保护组件包括扣设在所述支撑框架顶部的保护罩、设置在所述支撑框架长度方向延伸两侧的遮光 构件。The deplating system according to claim 1, characterized in that: the protection component includes a protective cover buckled on the top of the support frame, and light shields arranged on both sides extending in the length direction of the support frame. member.
  6. 根据权利要求5所述的退镀系统,其特征在于:所述检测组件包括设置在所述保护罩内的除尘烟道和与所述除尘烟道错位设置的监控装置。The deplating system according to claim 5, wherein the detection component includes a dust removal flue arranged in the protective cover and a monitoring device disposed offset from the dust removal flue.
  7. 根据权利要求1所述的退镀系统,其特征在于:所述传送装置包括连接在所述支撑框架上的承载安装板、转动连接在所述承载安装板之间的多个传动辊、可被多个所述传动辊驱动的同步皮带以及用于驱动多个所述传动辊转动的驱动装置。The deplating system according to claim 1, characterized in that the conveying device includes a load-bearing installation plate connected to the support frame, a plurality of transmission rollers rotatably connected between the load-bearing installation plates, and can be A plurality of synchronous belts driven by the transmission rollers and a driving device used to drive the plurality of transmission rollers to rotate.
  8. 根据权利要求1所述的退铬装置,其特征在于:所述二次退镀装置包括与所述传送装置对接的二次退镀平台和与所述二次退镀平台对应设置的二次退镀传送装置,且所述二次退镀传送装置连接在所述保护组件内。The chromium stripping device according to claim 1, characterized in that: the secondary stripping device includes a secondary stripping platform connected to the transmission device and a secondary stripping platform provided corresponding to the secondary stripping platform. A plating transfer device is provided, and the secondary deplating transfer device is connected within the protection component.
  9. 根据权利要求8所述的退铬装置,其特征在于:所述二次退镀传送装置包括设置在所述支撑框架上的传送组件和滑动连接在所述传送组件上的吸取装置,所述吸取装置用于对清洁后的所述工件进行吸取提升,以通过所述检测组件对所述工件的清洁情况进行检测识别。The chromium stripping device according to claim 8, characterized in that: the secondary stripping conveying device includes a conveying assembly provided on the support frame and a suction device slidably connected to the conveying assembly, and the suction device The device is used to suck and lift the cleaned workpiece, so as to detect and identify the cleaning status of the workpiece through the detection component.
  10. 根据权利要求1所述的退铬装置,其特征在于:所述退铬装置还包括用于对所述退镀工位、所述传送装置、所述退铬装置以及所述二次退镀装置进行控制的控制装置。 The chromium stripping device according to claim 1, characterized in that: the chromium stripping device further includes: the stripping station, the conveyor device, the chromium stripping device and the secondary stripping device. Control device for control.
PCT/CN2023/112946 2022-09-05 2023-08-14 Stripping system WO2024051449A1 (en)

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