WO2024051325A1 - 一种换电连接器 - Google Patents

一种换电连接器 Download PDF

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Publication number
WO2024051325A1
WO2024051325A1 PCT/CN2023/104933 CN2023104933W WO2024051325A1 WO 2024051325 A1 WO2024051325 A1 WO 2024051325A1 CN 2023104933 W CN2023104933 W CN 2023104933W WO 2024051325 A1 WO2024051325 A1 WO 2024051325A1
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WO
WIPO (PCT)
Prior art keywords
male
female
guide
male end
terminal
Prior art date
Application number
PCT/CN2023/104933
Other languages
English (en)
French (fr)
Inventor
谢学健
朱立德
Original Assignee
蔚来电池科技(安徽)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 蔚来电池科技(安徽)有限公司 filed Critical 蔚来电池科技(安徽)有限公司
Publication of WO2024051325A1 publication Critical patent/WO2024051325A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/10Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by the energy transfer between the charging station and the vehicle
    • B60L53/14Conductive energy transfer
    • B60L53/16Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/627Snap or like fastening
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/631Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/66Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure with pins, blades or analogous contacts and secured to apparatus or structure, e.g. to a wall
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/76Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure with sockets, clips or analogous contacts and secured to apparatus or structure, e.g. to a wall
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • the present application relates to the field of battery technology, and in particular to a battery replacement connector.
  • the power replacement connector realizes the electrical connection between the power battery and the car. Specifically, the plug at the battery pack end of the battery replacement connector is plugged into the socket at the body end of the electric vehicle, and the plug terminal and the socket terminal are plugged together to achieve electrical connection.
  • the plug at the battery pack end needs to be strictly aligned with the socket at the vehicle body end in order to achieve smooth insertion.
  • a guide structure is often needed to guide the plug to the socket.
  • the guide structure and the plug-in structure of the existing power exchange connector are separate and independent, resulting in the guide structure and the plug-in structure occupying a large volume and weight. .
  • the purpose of this application is to provide a power exchange connector that integrates the guide structure and the mating structure to reduce the size and weight of the power exchange connector body and improve the centering and insertion of electric vehicles during the power exchange process. efficiency.
  • An electrical exchange connector proposed according to this application includes a female end and a male end.
  • the female end and the male end can be connected and matched after being centered.
  • the female end includes a guide moving block, and the male end includes a Guide fixed block.
  • the guide movable block can contact the guide fixed block at an angle to connect the female end to the male end.
  • the female end is guided to be centered with the male end.
  • the female end is aligned with the male end.
  • the guide fixed block is arranged vertically and the guide moving block is inclined relative to the guide fixed block, or the guide moving block is arranged vertically and the guide fixed block is arranged relative to the guide fixed block.
  • Moving block tilt setting is arranged vertically and the guide moving block is inclined relative to the guide fixed block, or the guide moving block is arranged vertically and the guide fixed block is arranged relative to the guide fixed block.
  • the male end also includes a male end sealing ring and a male end shell.
  • the male end sealing ring is set on the male end shell.
  • the female end also includes a female end shell. In the guide When the moving block is in angular contact with the guide fixed block to guide the female end to be centered with the male end, at least a part of the female end shell is in contact with the The male seals do not make contact.
  • the guide fixing block is disposed on the top of the male end housing.
  • the guide moving block is in contact with the inner surface of the female housing.
  • the top and bottom of the guide moving block are respectively in contact with the outer surface of the male end housing.
  • the inner surface of the female end shell contacts the outer surface of the male end shell and the outer surface of the guide fixing block respectively. catch.
  • the bottom of the female end shell abuts the male end sealing ring, and the inner surface of the female end shell is also in contact with the male end sealing ring.
  • the male end sealing ring is in contact.
  • the male end further includes a male terminal and a male low-voltage terminal
  • the female end further includes a female terminal and a female low-voltage terminal
  • the male terminal and the male low-voltage terminal can respectively Plug-fit with the female terminal and the female low-voltage terminal.
  • This application reduces the size and weight of the power swap connector body by combining the guide moving block and the guide fixed block onto the female end and the male end body respectively, which can effectively improve the centering insertion of electric vehicles during the power swap process. combined efficiency.
  • the inclined inner surface of the guide moving block arranged at an angle is contacted and matched with the top of the guide fixed block arranged vertically at an angle to align the guide female end and the male end, and the guide fixed block and the guide moving block can be adjusted as needed.
  • the matching size of the block is used to design different floating guide sizes.
  • This application makes the guide moving block and the guide fixed block contact at an angle to guide the female end to the center of the male end.
  • the female end shell does not contact the male end sealing ring, which can effectively prevent the guide female end from being in contact with the male end.
  • the female end and the male end sealing ring contact in advance, thereby preventing the male end sealing ring from being damaged.
  • Figure 1 is a schematic diagram of the assembly structure of a power exchange connector according to an embodiment of the present application
  • Figure 2 is a schematic diagram of the exploded structure of a power exchange connector according to an embodiment of the present application
  • Figure 3 is a schematic cross-sectional structural diagram of a power exchange connector according to an embodiment of the present application, in which the female end and the male end are misaligned;
  • Figure 4 is another schematic cross-sectional structural diagram of a power exchange connector according to an embodiment of the present application, in which the female end and the male end are opposite to each other. middle;
  • Figure 5 is a schematic diagram of the cooperation between the guide moving block and the guide fixed block when the female end and the male end of the power exchange connector according to an embodiment of the present application are aligned;
  • Figure 6 is another schematic cross-sectional structural diagram of a power exchange connector according to an embodiment of the present application, in which the female end and the male end are plug-fitted.
  • orientation or positional relationship indicated by the terms “inside”, “outer”, “upper”, “lower”, “horizontal”, etc. is based on the orientation or positional relationship shown in the drawings. , or the orientation or positional relationship in which the product of this application is usually placed when used, is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or component referred to must have a specific orientation or be constructed in a specific orientation. and operation, and therefore cannot be construed as a limitation on this application.
  • the terms “first”, “second”, “third”, etc. are only used to distinguish descriptions and shall not be understood as indicating or implying relative importance.
  • the terms "setting” and “connection” should be understood in a broad sense.
  • it can be a fixed connection or a detachable connection, or Integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
  • the specific meanings of the above terms in this application can be understood on a case-by-case basis.
  • the present application provides a power exchange connector, including a female end 10 and a male end 20.
  • the female end 10 and the male end 20 can be connected and matched after being centered, wherein "pair” “Middle” indicates that the female terminal 11 and the female low-voltage terminal 14 are directly opposite to the male terminal 21 and the male low-voltage terminal 24 respectively, so that the female terminal 10 and the male terminal 20 can be mated through plugging.
  • the receptacle 10 includes a receptacle terminal 11, a guide moving block 12, a receptacle housing 13 and a receptacle low-voltage terminal 14.
  • the receptacle end The terminal 11, the guide moving block 12 and the receptacle low-voltage terminal 14 are all arranged inside the receptacle housing 13.
  • the receptacle housing 13 includes a protruding portion 131, a sloped portion 132 and a first vertical portion 133.
  • the protruding portion 131 is disposed on Above the inclined portion 132, the inclined portion 132 is provided above the first vertical portion 133.
  • the first end of the inclined portion 132 is connected to the bottom of the protruding portion 131, and the second end of the inclined portion 132 is connected to the first vertical portion.
  • the raised portion 131, the inclined portion 132 and the first vertical portion 133 are integrally formed.
  • the interior of the protruding part 131 is hollow.
  • the receptacle terminal 11 and the receptacle low-voltage terminal 14 are both cylindrical and are arranged inside the protruding part 131. This application includes two receptacle terminals 11 and at least two receptacle low-voltage terminals.
  • the diameter of the terminal 14 and the receptacle terminal 11 is larger than the diameter of the receptacle low-voltage terminal 14.
  • the receptacle terminal 11 is arranged on both sides of the receptacle low-voltage terminal 14.
  • the receptacle terminal 11 and the receptacle low-voltage terminal 14 can be connected with the male terminal 21 respectively.
  • the male low-voltage terminal 24 is connected and matched.
  • the first vertical part 133 is arranged vertically.
  • the inclined part 132 and the guide movable block 12 are both inclined (the angle does not include 90 degrees) relative to the first vertical part 133.
  • the guide movable part 12 is parallel to and close to the inclined part 132. Conforming to the inner surface of the inclined portion 132 , the top of the guide movable block 12 is in contact with the bottom of the protruding portion 131 , and the bottom of the guide movable block 12 is in contact with the top of the first vertical portion 133 .
  • the guide moving block 12 can cooperate with the guide fixed block 22 to guide the insertion fit between the female end 10 and the male end 20 . After the female end 10 and the male end 20 are inserted into each other, the bottom and inner surface of the first vertical part 133 can It is in contact with the male end sealing ring 25.
  • the public end 20 includes a public terminal 21, a guide fixing block 22, a public housing 23, a public low-voltage terminal 24 and a public sealing ring 25.
  • the public terminal 21 and the public low-voltage terminal 24 are both arranged on the public housing 23.
  • the guide fixing block 22 is arranged vertically on the top of the male end housing 23, and the male end sealing ring 25 is set on the male end housing 23.
  • the public terminal 21 and the public low-voltage terminal 24 are both columnar, and the numbers of the public terminal 21 and the public low-voltage terminal 24 correspond to the female terminal 11 and the female low-voltage terminal 14 respectively.
  • the diameter of the male terminal 21 is larger than the diameter of the male low-voltage terminal 24.
  • the male terminal 21 is arranged on both sides of the male low-voltage terminal 24.
  • the female terminal 11 and the female low-voltage terminal 14 can be connected with the male terminal 21 and the male terminal respectively. Low voltage terminal 24 plug-fit.
  • the male end housing 23 includes a second vertical part 231, a first horizontal part 232, a third vertical part 233 and a second horizontal part 234.
  • the second vertical part 231 is arranged vertically and its bottom is in contact with the first horizontal part 232.
  • the first end is connected, the first horizontal part 232 is arranged horizontally and the top of the third vertical part 233 is connected to the second end of the first horizontal part 232.
  • the third vertical part 233 is arranged vertically and its bottom is connected to the second end.
  • the horizontal parts 234 are connected, the guide fixing block 22 is disposed on the top of the second vertical part 231 , and the outer surface of the guide fixing block 22 is flush with the outer surface of the second vertical part 231 .
  • the inclined inner surface of the inclined guide moving block 12 can form an angle with the top of the vertically arranged guide fixed block 22 (not including 90 degrees) contact, the inclined inner surface of the guide moving block 12 is squeezed by the guide fixed block 22, so that the female end 10 moves obliquely, when the female end 10 is guided to the first vertical part 133
  • the bottom is flush with the first horizontal part 232, the top of the guide moving block 12 and the top of the guide fixed block 22 are about to separate, the female terminal 11 and the male terminal 21 can be plugged together, and the female low-voltage terminal 14 and the male terminal
  • the low-voltage terminal 24 can be plugged and matched to quickly realize centering and plugging of the female end 10 and the male end 20 , as shown in Figure 4 .
  • This application reduces the size and weight of the power exchange connector body by combining the guide moving block 12 and the guide fixed block 22 to the female end 10 and the male end 20 respectively, which can effectively improve the efficiency of the electric vehicle during the power exchange process. Centering and mating efficiency.
  • this application uses the inclined inner surface of the inclined guide moving block 12 to contact and cooperate with the top of the vertically arranged guide fixed block 22 to align the guide female end 10 and the male end 20, and the guide fixation can be adjusted as needed.
  • the matching dimensions of the block 22 and the guide moving block 12 are used to design different floating guide dimensions L, as shown in Figure 5.
  • the top and bottom of the guide moving block 12 are respectively connected with the second vertical part 231
  • the outer surface of the first horizontal part 232 is in contact
  • the inner surface of the raised part 131 is in contact with the outer surface of the second vertical part 231 and the outer surface of the guide fixed block 22, and the male end sealing ring 25 is in contact with the third vertical part 232.
  • the bottom part 233 and the second horizontal part 234 are in contact, the bottom of the first vertical part 133 is in contact with the male end sealing ring 25, and the inner surface of the first vertical part 133 is in contact with the male end sealing ring 25 and the third vertical part 233. catch.
  • the female end shell 13 does not come into contact with the male end sealing ring 25, which can effectively This prevents early contact between the female end 10 and the male end sealing ring 25 during the centering process of the guide female end 10 and the male end 20 , thereby preventing damage to the male end sealing ring 25 .

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

本申请涉及一种换电连接器,包括母端以及公端,母端与公端能够在对中后连接配合,母端包括导向动块,公端包括导向固定块,在母端与公端未对中且母端向公端连接的过程中,导向动块能够与导向固定块成角度接触,以将母端导向至与公端对中。本申请能够缩小换电连接器本体的尺寸并减轻重量,提高电动车在换电过程的对中插合效率。

Description

一种换电连接器 技术领域
本申请涉及电池技术领域,特别是涉及一种换电连接器。
背景技术
在换电时,随着新的动力电池被安装到汽车上,换电连接器实现了动力电池与汽车的电连接。具体地,换电连接器在电池包端的插头插合到在电动汽车的车身端的插座,插头端子和插座端子插合实现电连接。
现有技术的换电连接器,需要将电池包端的插头严格对准车身端的插座,才能顺利实现插合。为便于快速实现插合,常常需要导向结构将插头导向至插座,但现有换电连接器的导向结构和对插结构为分开独立,导致导向结构和对插结构整体占用较大的体积和重量。
发明内容
本申请的目的在于提供一种换电连接器,以通过将导向结构与对插结构集成在一起,缩小换电连接器本体的尺寸并减轻重量,提高电动车在换电过程的对中插合效率。
本申请的目的是采用以下的技术方案来实现的。依据本申请提出的一种换电连接器,包括母端以及公端,所述母端与所述公端能够在对中后连接配合,所述母端包括导向动块,所述公端包括导向固定块,在所述母端与所述公端未对中且所述母端向所述公端连接的过程中,所述导向动块能够与所述导向固定块成角度接触,以将所述母端导向至与所述公端对中。
在一些实施方式中,当所述导向动块的顶部与所述导向固定块的顶部即将分离时,所述母端与所述公端对中。
在一些实施方式中,所述导向固定块竖直设置且所述导向动块相对于所述导向固定块倾斜设置,或所述导向动块竖直设置且所述导向固定块相对于所述导向动块倾斜设置。
在一些实施方式中,所述公端还包括公端密封圈以及公端外壳,所述公端密封圈套置在所述公端外壳上,所述母端还包括母端外壳,在所述导向动块与所述导向固定块成角度接触,以将所述母端导向至与所述公端对中的过程中,所述母端外壳的至少一部分与所述 公端密封圈不接触。
在一些实施方式中,所述导向固定块设置于所述公端外壳的顶部。
在一些实施方式中,所述导向动块与所述母端外壳的内表面贴合。
在一些实施方式中,在所述母端与所述公端对中并连接后,所述导向动块的顶部以及底部分别与所述公端外壳的外表面抵接。
在一些实施方式中,在所述母端与所述公端对中并连接后,所述母端外壳的内表面分别与所述公端外壳的外表面以及所述导向固定块的外表面抵接。
在一些实施方式中,在所述母端与所述公端对中并连接后,所述母端外壳的底部与所述公端密封圈抵接,且所述母端外壳的内表面还与所述公端密封圈抵接。
在一些实施方式中,所述公端还包括公端端子以及公端低压端子,所述母端还包括母端端子以及母端低压端子,所述公端端子以及所述公端低压端子能够分别与所述母端端子以及所述母端低压端子插接配合。
本申请的有益效果至少包括:
1、本申请通过将导向动块以及导向固定块分别组合到母端和公端本体上,缩小了换电连接器本体的尺寸并减轻重量,可以有效提高电动车在换电过程的对中插合效率。
2、本申请通过采用倾斜设置的导向动块的倾斜内表面与竖直设置的导向固定块的顶部成角度接触配合以导向母端与公端对中,能够根据需要调节导向固定块与导向动块的配合尺寸,从而设计不同的浮动导向尺寸。
3、本申请通过使得在导向动块与导向固定块成角度接触,以将母端导向至与公端对中的过程中,母端外壳不与公端密封圈接触,可以有效防止在导向母端与公端对中过程中,母端与公端密封圈的提前接触,从而防止公端密封圈的破损。
上述说明仅是本申请技术方案的概述,为了能更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为让本申请的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。
附图说明
图1为本申请一个实施例的换电连接器的装配结构示意图;
图2为本申请一个实施例的换电连接器的分解结构示意图;
图3为本申请一个实施例的换电连接器的截面结构示意图,其中,母端与公端不对中;
图4为本申请一个实施例的换电连接器的另一截面结构示意图,其中,母端与公端对 中;
图5为本申请一个实施例的换电连接器在母端与公端对中时的导向动块与导向固定块配合的示意图;
图6为本申请一个实施例的换电连接器的再一截面结构示意图,其中,母端与公端插接配合。
具体实施方式
为更进一步阐述本申请的技术手段,以下结合附图及较佳实施例,对依据本申请提出的一种换电连接器的具体实施方式详细说明。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”以及其任何变形,意图在于覆盖不排他的包含。
在本申请的描述中,需要说明的是,术语“内”、“外”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
如图1、图2以及图3所示,本申请提供一种换电连接器,包括母端10以及公端20,母端10与公端20能够在对中后连接配合,其中,“对中”表示母端端子11以及母端低压端子14分别与公端端子21以及公端低压端子24正对以能够通过插接实现母端10与公端20的配合。
母端10包括母端端子11、导向动块12、母端外壳13以及母端低压端子14,母端端 子11、导向动块12以及母端低压端子14均设置于母端外壳13的内部,母端外壳13包括凸起部131、斜面部132以及第一竖直部133,凸起部131设置于斜面部132的上方,斜面部132设置于第一竖直部133的上方,斜面部132的第一端部连接凸起部131的底部,斜面部132的第二端部连接第一竖直部133的顶部,凸起部131、斜面部132以及第一竖直部133一体成型。凸起部131的内部中空,母端端子11以及母端低压端子14均呈筒状,且均设置于凸起部131的内部,本申请包括两个母端端子11以及至少两个母端低压端子14,母端端子11的直径大于母端低压端子14的直径,母端端子11设置于母端低压端子14的两侧,母端端子11以及母端低压端子14分别能够与公端端子21以及公端低压端子24连接配合。
第一竖直部133竖直设置,斜面部132以及导向动块12相对于第一竖直部133均倾斜(所成角度不包括90度)设置,导向动块12与斜面部132平行且贴合于斜面部132的内表面,导向动块12的顶部与凸起部131的底部接触,导向动块12的底部与第一竖直部133的顶部接触。导向动块12能够与导向固定块22配合以导向母端10与公端20的插接配合,在母端10与公端20插接配合后,第一竖直部133的底部以及内表面能够与公端密封圈25抵接。
公端20包括公端端子21、导向固定块22、公端外壳23、公端低压端子24以及公端密封圈25,其中,公端端子21以及公端低压端子24均设置于公端外壳23的内部,导向固定块22竖直设置于公端外壳23的顶部,公端密封圈25套置在公端外壳23上。公端端子21以及公端低压端子24均呈柱状,且公端端子21以及公端低压端子24的数量分别与母端端子11以及母端低压端子14对应。公端端子21的直径大于公端低压端子24的直径,公端端子21设置于公端低压端子24的两侧,母端端子11以及母端低压端子14分别能够与公端端子21以及公端低压端子24插接配合。
公端外壳23包括第二竖直部231、第一水平部232、第三竖直部233以及第二水平部234,第二竖直部231竖直设置且其底部与第一水平部232的第一端部连接,第一水平部232水平设置且第三竖直部233的顶部与第一水平部232的第二端部连接,第三竖直部233竖直设置且其底部与第二水平部234连接,导向固定块22设置于第二竖直部231的顶部,且导向固定块22的外表面与第二竖直部231的外表面齐平。在母端10与公端20未对中且母端10向公端20插合的过程中,倾斜设置的导向动块12的倾斜内表面能够与竖直设置的导向固定块22的顶部成角度(不包括90度)接触,导向动块12的倾斜内表面受到导向固定块22挤压,以使得母端10倾斜移动,当母端10被导向移动至第一竖直部133 的底部与第一水平部232齐平时,导向动块12的顶部与导向固定块22的顶部即将分离,母端端子11与公端端子21能够插接配合,且母端低压端子14与公端低压端子24能够插接配合,从而快速实现母端10与公端20的对中和插接,如图4所示。
本申请通过将导向动块12以及导向固定块22分别组合到母端10和公端20本体上,缩小了换电连接器本体的尺寸并减轻重量,可以有效的提高电动车在换电过程的对中插合效率。此外,本申请通过采用倾斜设置的导向动块12的倾斜内表面与竖直设置的导向固定块22的顶部成角度接触配合以导向母端10与公端20对中,能够根据需要调节导向固定块22与导向动块12的配合尺寸,从而设计不同的浮动导向尺寸L,如图5所示。
如图6所示,在母端端子11以及母端低压端子14分别与公端端子21以及公端低压端子24插接配合后,导向动块12的顶部以及底部分别与第二竖直部231以及第一水平部232的外表面抵接,凸起部131的内表面与第二竖直部231的外表面以及导向固定块22的外表面抵接,公端密封圈25与第三竖直部233以及第二水平部234接触,第一竖直部133的底部与公端密封圈25抵接,第一竖直部133的内表面与公端密封圈25以及第三竖直部233抵接。
本申请通过使得在导向动块12与导向固定块22成角度接触,以将母端10导向至与公端20对中的过程中,母端外壳13不与公端密封圈25接触,可以有效防止在导向母端10与公端20对中过程中,母端10与公端密封圈25的提前接触,从而防止公端密封圈25的破损。
提供所公开的方面的以上描述以使本领域的任何技术人员能够实施本申请。对这些方面的各种修改对于本领域技术人员而言是显而易见的,并且在此定义的一般原理可以应用于其他方面而不脱离本申请的范围。因此,本申请不意图被限制到在此示出的方面,而是按照与在此公开的原理和新颖的特征一致的最宽范围。

Claims (10)

  1. 一种换电连接器,包括母端以及公端,所述母端与所述公端能够在对中后连接配合,所述母端包括导向动块,所述公端包括导向固定块,在所述母端与所述公端未对中且所述母端向所述公端连接的过程中,所述导向动块能够与所述导向固定块成角度接触,以将所述母端导向至与所述公端对中。
  2. 根据权利要求1所述的换电连接器,其中,当所述导向动块的顶部与所述导向固定块的顶部即将分离时,所述母端与所述公端对中。
  3. 根据权利要求1所述的换电连接器,其中,所述导向固定块竖直设置且所述导向动块相对于所述导向固定块倾斜设置,或所述导向动块竖直设置且所述导向固定块相对于所述导向动块倾斜设置。
  4. 根据权利要求1所述的换电连接器,其中,所述公端还包括公端密封圈以及公端外壳,所述公端密封圈套置在所述公端外壳上,所述母端还包括母端外壳,在所述导向动块与所述导向固定块成角度接触,以将所述母端导向至与所述公端对中的过程中,所述母端外壳至少一部分与所述公端密封圈不接触。
  5. 根据权利要求4所述的换电连接器,其中,所述导向固定块设置于所述公端外壳的顶部。
  6. 根据权利要求4所述的换电连接器,其中,所述导向动块与所述母端外壳的内表面贴合。
  7. 根据权利要求4所述的换电连接器,其中,在所述母端与所述公端对中并连接后,所述导向动块的顶部以及底部分别与所述公端外壳的外表面抵接。
  8. 根据权利要求4所述的换电连接器,其中,在所述母端与所述公端对中并连接后,所述母端外壳的内表面分别与所述公端外壳的外表面以及所述导向固定块的外表面抵接。
  9. 根据权利要求4所述的换电连接器,其中,在所述母端与所述公端对中并连接后,所述母端外壳的底部与所述公端密封圈抵接,且所述母端外壳的内表面还与所述公端密封圈抵接。
  10. 根据权利要求1所述的换电连接器,其中,所述公端还包括公端端子以及公端低压端子,所述母端还包括母端端子以及母端低压端子,所述公端端子以及所述公端低压端子能够分别与所述母端端子以及所述母端低压端子插接配合。
PCT/CN2023/104933 2022-09-08 2023-06-30 一种换电连接器 WO2024051325A1 (zh)

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