WO2024050871A1 - 一种一体化灯盘面框、一体化无面框面板灯及其组装方法 - Google Patents

一种一体化灯盘面框、一体化无面框面板灯及其组装方法 Download PDF

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Publication number
WO2024050871A1
WO2024050871A1 PCT/CN2022/120078 CN2022120078W WO2024050871A1 WO 2024050871 A1 WO2024050871 A1 WO 2024050871A1 CN 2022120078 W CN2022120078 W CN 2022120078W WO 2024050871 A1 WO2024050871 A1 WO 2024050871A1
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Prior art keywords
lamp panel
integrated
panel
lamp
frame
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PCT/CN2022/120078
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English (en)
French (fr)
Inventor
胡忠孝
黄少松
黄根固
王伟
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惠州市光界智能照明科技有限公司
黄根固
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Publication of WO2024050871A1 publication Critical patent/WO2024050871A1/zh

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00—Fastening of light sources or lamp holders
    • F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/0015—Fastening arrangements intended to retain light sources
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V15/00—Protecting lighting devices from damage
    • F21V15/01—Housings, e.g. material or assembling of housing parts
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S8/00—Lighting devices intended for fixed installation
    • F21S8/02—Lighting devices intended for fixed installation of recess-mounted type, e.g. downlighters
    • F21S8/026—Lighting devices intended for fixed installation of recess-mounted type, e.g. downlighters intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/16—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
    • F21V17/164—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting the parts being subjected to bending, e.g. snap joints
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00—Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/007—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array enclosed in a casing
    • F21V23/009—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array enclosed in a casing the casing being inside the housing of the lighting device
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00—Globes; Bowls; Cover glasses
    • F21V3/04—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • F21V3/06—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
    • F21V3/062—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material the material being plastics
    • F21V3/0625—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material the material being plastics the material diffusing light, e.g. translucent plastics
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]

Definitions

  • the present invention relates to the technical field of lighting fixtures, and more specifically, to an integrated lamp panel frame, an integrated frameless panel lamp and an assembly method thereof.
  • LED panel lights are becoming more and more popular among users. LED panel lights are widely used in the field of indoor lighting due to their soft, comfortable yet bright light, which can effectively relieve eye fatigue.
  • the general structure of a traditional LED panel light includes a chassis, an LED light source arranged on the chassis, and a face frame and diffusion plate that match the chassis.
  • the chassis and face frame are produced separately.
  • LED light sources usually first arrange multiple light strips in a matrix, and then glue each light strip or install it on the light board using fasteners, and then install it on the chassis through fasteners such as screws, and the surface frame and
  • the diffuser plate use 20-40 screws ranging from 20 to 40 to fix the chassis, surface frame, and diffuser plate.
  • This process requires a screw machine or manual screwing, which is inefficient and requires two screw machines to work at the same time;
  • the diffuser plate since the diffuser plate is assembled in the assembly section, it is easier for dust, foreign matter, etc. to enter the lamp body in the subsequent processes, making it difficult to clean. Therefore, the manufacturing process has many processes and low production efficiency.
  • this The lamps with this kind of structure have poor stability and are easily damaged.
  • the chassis and the face frame are integrated into the design, such as the patent - an integrated panel light, which discloses:
  • the integrated panel light includes
  • the lamp panel has an edge buckle fixedly connected to the peripheral side of the lamp panel.
  • the edge buckle is integrated with the lamp panel.
  • a buckle groove is provided on the upper part of the inner wall of the lamp panel.
  • a diffusion plate is buckled and installed in the buckle groove to realize the diffusion plate. Snap connection.
  • the integrated design of the lamp panel and the face frame is realized, and the installation of the diffusion plate is realized through the designed buckle groove.
  • the buckle groove is required If the width or depth is greater than the thickness of the diffuser plate, it will affect the installation stability of the diffuser plate and the sealing between it and the lamp panel. Therefore, a sealing gasket is bonded and fixed on the edge of the diffuser plate to solve the above problems.
  • a sealing gasket is still used as an accessory to adapt to its installation, which does not completely simplify the installation process of the diffuser plate; in addition, although the surrounding sides of the lamp panel are
  • the fixedly connected edge buckle serves as the installation surface frame, and the buckle protrusion set in the middle of the edge buckle facilitates the installation of panel lights.
  • packaging costs are high and transportation costs are high.
  • the present invention still uses a sealing gasket as an accessory to adapt to its installation. This does not completely simplify the installation process of the diffuser plate.
  • the lamp panel is packaged and transported, , can only be packaged individually and cannot be stacked, resulting in problems such as large transportation volume, high packaging costs, and high transportation costs.
  • An integrated lamp panel frame, an integrated frameless panel lamp, and an assembly method thereof are provided.
  • An integrated lamp panel frame including an integrally formed lamp panel.
  • the base of the lamp panel is tilted with the four side walls of the lamp panel.
  • the inner wall of the side wall of the lamp panel is arranged in a circumferential direction toward the outer wall of the lamp panel.
  • a deformable pressing groove protrudes in a direction to install the diffusion plate, and is bent along the side wall end of the lamp panel toward the chassis of the lamp panel to form a face frame mounting portion.
  • the pressing groove is arranged parallel to the chassis of the lamp panel, and the cross section of the pressing groove is U-shaped.
  • the width of the pressing groove is greater than the thickness of the diffusion plate.
  • the four corners of the face frame mounting portion are provided with slope notches.
  • a mounting groove protrudes outward along the inner wall of the chassis on the chassis of the lamp panel, and a plurality of reinforcing protrusions protrude into the lamp panel on the mounting groove.
  • an annular reinforcing rib protrudes outward along the circumference of the mounting groove on the chassis of the lamp panel.
  • a plurality of the reinforcing protruding structures are distributed in an array on the mounting groove.
  • An integrated frameless panel lamp includes the above-mentioned integrated lamp panel frame, a diffusion plate and an LED light source.
  • the diffusion plate is embedded and installed in the pressing groove of the integrated lamp panel frame.
  • the LED The light source is fixedly installed in the installation groove of the integrated lamp panel frame.
  • the LED light source includes a plurality of strip light panels, the plurality of strip light panels are arranged in parallel, and two adjacent strip light panels are separated by one column or row of reinforcements. Raised structure.
  • it also includes an installation spring buckle, one end of the installation spring buckle is fixedly connected to the face frame mounting part, and the other end of the installation spring buckle is bent horizontally to form a buckle.
  • the driving power box is connected to the LED light source, the driving power box is installed at the face frame mounting part of the integrated lamp panel face frame and is connected with the The integrated lamp panel frame is fixedly connected.
  • An assembly method of an integrated frameless panel light used to assemble the above-mentioned integrated frameless panel light, including the following steps:
  • the mounting buckle is fixedly connected to the face frame mounting portion of the integrated lamp panel face frame.
  • the integrated lamp panel face frame of the present invention realizes the integration of the lamp panel and the face frame through the face frame mounting portion formed by bending along the side wall end of the lamp panel in the direction of the chassis of the lamp panel, thereby saving money.
  • the cost of the face frame is reduced, and because there is no face frame, investment equipment such as screw machines are omitted, which improves assembly efficiency; and the side walls of the lamp panels are set at an angle, so that they can be directly stacked during packaging and transportation, thus making the packaging
  • Minimizing the material volume reduces the transportation volume and reduces transportation and transshipment costs;
  • the diffuser plate is installed through a deformable pressing groove, which simplifies the assembly process and prevents dust and foreign matter from entering the panel light, improving product quality.
  • the integrated frameless panel lamp of the present invention optimizes its assembly process by adopting an integrated lamp panel frame, improves assembly efficiency and product quality, reduces transportation volume, and reduces transportation and transshipment costs.
  • an assembly method of an integrated frameless panel lamp of the present invention to assemble an integrated frameless panel lamp simplifies the assembly process, saves assembly parts, improves assembly efficiency, and improves product quality.
  • Figure 1 is a schematic structural diagram of the integrated lamp panel frame of the present invention.
  • Figure 2 is an enlarged structural schematic diagram of A in the integrated lamp panel frame of the present invention.
  • Figure 3 is a schematic diagram of the elevation angle structure of the integrated lamp panel panel frame of the present invention.
  • Figure 4 is an enlarged structural schematic diagram of B in the integrated lamp panel frame of the present invention.
  • Figure 5 is a schematic structural diagram of the front cross-section of the integrated lamp panel frame of the present invention.
  • Figure 6 is an enlarged structural schematic diagram of C in the integrated lamp panel frame of the present invention.
  • Figure 7 is a schematic front cross-sectional structural view of the integrated lamp panel frame of the present invention after the diffusion plate is installed.
  • Figure 8 is an enlarged structural schematic diagram of D in the diffuser plate mounted on the integrated lamp panel panel frame of the present invention.
  • Figure 9 is a partially enlarged schematic diagram of the integrated lamp panel frame of the present invention after the diffuser plate is installed and pressed together.
  • Figure 10 is a schematic structural diagram of the integrated frameless panel lamp of the present invention.
  • Figure 11 is an exploded view of the integrated frameless panel lamp of the present invention.
  • Figure 12 is a schematic diagram of the LED light source installation of the integrated frameless panel lamp of the present invention.
  • Figure 13 is a schematic structural diagram of the installation spring buckle of the integrated frameless panel lamp of the present invention.
  • Figure 14 is a schematic structural diagram of the front view of the integrated frameless panel lamp of the present invention.
  • Figure 15 is an enlarged structural diagram of E in the integrated frameless panel lamp of the present invention.
  • Figure 16 is an exploded view of the driving power box in the integrated frameless panel lamp of the present invention.
  • Figure 17 is an exploded view of the driving power box in the integrated frameless panel lamp of the present invention.
  • Figure 18 is a schematic structural diagram of the driving power box in the integrated frameless panel lamp of the present invention.
  • Figure 19 is a schematic structural diagram of the driving power box of the integrated frameless panel lamp of the present invention after installation.
  • Figure 20 is an enlarged structural diagram of F in the integrated frameless panel lamp of the present invention.
  • first and second are used, they are only used for descriptive purposes and are mainly used to distinguish different devices, components or components (the specific types and structures may be the same or different), and are not used to The relative importance and quantity of the indicated devices, elements or components are indicated or implied, but should not be construed as indicating or implying the relative importance.
  • This embodiment discloses an integrated lamp panel frame, which not only integrates the lamp panel and the panel frame, but also realizes the installation of the diffusion plate without accessories, simplifying the installation process.
  • This kind of integrated lamp panel frame is shown in Figure 1-4: it includes an integrally formed lamp panel 1.
  • the chassis 11 of the lamp panel 1 and the four side walls 12 of the lamp panel 1 are arranged at an angle.
  • a deformable pressing groove 121 protrudes from the inner wall toward the outer wall of the lamp panel 1 to install the diffusion plate 2. It is bent along the end of the side wall 12 of the lamp panel 1 toward the chassis 11 of the lamp panel 1 to form a face frame installation.
  • the inclination angle between the chassis 11 of the lamp panel 1 and the four side walls 12 of the lamp panel 1 is greater than 90 degrees, that is, the lamp panel 1 has a trapezoidal cross-section.
  • the four side walls 12 are arranged at an angle, so that they can be directly stacked during packaging and transportation, which has the same properties as stacking bowls, thereby minimizing the packaging volume, reducing the transportation volume, and reducing transportation and transshipment costs.
  • the lamp panel and the face frame are integrated, thereby saving money.
  • the four corners of the face frame mounting part 13 are provided with slope notches 131, which further facilitates the packaging and stacking of the lamp panel 1. It also facilitates stretching during the production and processing of the lamp panel 1, preventing it from wrinkles, and ensuring the product quality. Production quality.
  • the diffuser plate 2 is also installed through the deformable pressing groove 121, which simplifies the assembly process, prevents dust and foreign matter from entering the lamp panel 1, and improves product quality.
  • the pressing groove 121 is arranged parallel to the chassis 11 of the lamp panel 1 to realize the horizontal installation of the diffusion plate 2.
  • the width of the pressing groove 121 is greater than the thickness of the diffusion plate 2.
  • the cross section of the pressing groove 121 is U-shaped, which further facilitates the installation of the diffusion plate 2.
  • the installation of the diffusion plate 2 without accessories is realized through the pressing groove 121 provided on the side wall 12 of the lamp panel 1, and the upper and lower inner surfaces of the pressed pressing groove 121 are in contact with the diffusion plate.
  • the upper and lower surfaces of 2 are fitted together, as shown in Figure 9, to achieve seamless assembly, thereby preventing dust and foreign matter from entering the lamp panel 1, which not only improves the assembly efficiency, but also improves the assembly quality.
  • a mounting groove 111 protrudes outward along the inner wall of the chassis 11 on the chassis 11 of the lamp panel 1.
  • the mounting groove 111 protrudes into the lamp panel 1.
  • a plurality of reinforcing protruding structures 112 are distributed in an array on the mounting groove 111.
  • the reinforcing protruding structures 112 can also be distributed evenly or with other regularity on the mounting groove 111.
  • On the chassis 11 of the lamp panel 1 The strength is evenly distributed while achieving beautiful effects.
  • the shapes of the mounting groove 111, the reinforcing protruding structure 112 and the reinforcing ribs 113 can be optimized.
  • the mounting groove 111 can be designed to be circular, elliptical, or square.
  • the sides of the mounting groove 111 can be designed to be wavy, square-wave, or zigzag. etc.; the reinforcing convex structure 112 and the reinforcing convex ribs 113 can also be designed in a circular, oval, or square shape.
  • the specific structure can be adjusted according to the design plan of the lamp panel 1, or it can be other patterns, which are not mentioned here. Explain one by one.
  • This embodiment discloses an integrated frameless panel lamp, as shown in Figures 10-11, including an integrated lamp panel frame described in Embodiment 1, a diffusion plate 2 and an LED light source 3.
  • the diffusion plate 2 is embedded and installed.
  • the LED light source 3 is fixedly installed in the installation groove 111 of the integrated lamp panel frame.
  • the diffusion plate 2 is an acrylic diffusion plate, a PS diffusion plate, a PP diffusion plate or a PC diffusion plate.
  • the material of the heat dissipation plate 2 is not limited here.
  • the LED light source 3 includes a plurality of strip light panels 31, the plurality of strip light panels 31 are arranged in parallel, and two adjacent strip light panels 31 are separated by one column or a row of reinforcements.
  • the spacing between adjacent two shaped light panels 31 is the same, achieving uniform installation, so that the integrated frameless panel light emits uniform light.
  • the integrated face frameless panel light also includes a mounting buckle 4. As shown in Figure 13, one end of the mounting buckle 4 is fixedly connected to the face frame mounting part 13, and the other end of the mounting buckle 4 is fixedly connected to the face frame mounting part 13. One end is bent horizontally to form a hook 41 .
  • the installation spring buckles 4 are arranged in two groups, which are fixedly installed on the opposite sides of the face frame mounting part 13. After the integrated frameless panel light is embedded and installed on the ceiling, the spring buckles 4 are installed.
  • the hook 41 can be buckled on the upper surface of the ceiling, making the installation of the integrated frameless panel light safer and less likely to fall off.
  • the integrated frameless panel lamp also includes a driving power box 5.
  • the driving power box 5 is connected to the LED light source 3.
  • the driving power box 5 is installed at the face frame mounting portion 13 of the integrated lamp panel face frame. Fixedly connected to the integrated lamp panel frame.
  • the driving power box 5 is embedded in the face frame mounting part 13 and is fixedly connected to the chassis 11 of the lamp panel 1 .
  • the integrated frameless panel lamp of this embodiment uses the integrated lamp panel frame described in Embodiment 1 to optimize its assembly process, improve assembly efficiency and product quality, reduce transportation volume, and reduce transportation costs and Transshipment costs.
  • this embodiment further discloses the structure of a driving power box 5 for an integrated frameless panel lamp.
  • the structure of the driving power box 5 is shown in Figures 16-20: it includes a box body 51, a cover body 52 and a power board 53. There is an upper surface on one end of the box body 51 that matches the cover body 52.
  • the cover 52 is installed in the through slot and fixedly connected to the box body 51 .
  • the power board 53 is installed in the box body 51 through a partition 54 .
  • the driving power box 5 is installed at the frame mounting portion 13 of the integrated lamp panel frame and is in contact with the side wall 12 of the integrated lamp panel frame, in view of the side walls of the integrated lamp panel frame, 12 is tilted, so the box body 51 is set in an L shape, its horizontal surface is fixedly connected to the chassis 11 of the integrated lamp panel frame, and its vertical surface is buckled or fixedly connected to the panel mounting part 13 of the integrated lamp panel frame. , with side panels at both ends.
  • the horizontal surface of the box body 51 is connected to the chassis 11 of the integrated lamp panel frame using screws.
  • the vertical surface of the box body 51 is provided with protrusions 514 or buckle grooves on the outside.
  • the surface frame mounting part 13 is The inner side of the outer wall is provided with a limiting groove that matches the protrusion 514 or a buckle that matches the buckling groove to achieve buckling and limiting.
  • the through slot is also L-shaped.
  • the cover 52 is L-shaped.
  • first connecting portions 511 and second connecting portions 512 are respectively provided at opposite ends of the upper surface of the through slot.
  • a third connecting part 521 matching the first connecting part 511 and a fourth connecting part 522 matching the second connecting part 512 are respectively provided at opposite ends of the upper surface of the cover 52.
  • the cover 51 passes through the third connecting part 521.
  • the connecting part 521 and the fourth connecting part 522 are connected to the first connecting part 511 and the second connecting part 512 of the box body 51 .
  • the partition 54 in order to protect the power board 53, the partition 54 is set in a square shape, the power board 53 is provided with screw holes 531, and the box body 51 is provided with studs 515.
  • the power board 53 passes through
  • the matching screw holes 531 are provided with studs 515 for fixed connection on the box body 51.
  • the box body 51 is also provided with a limiting post 516 for limiting the partition 54.
  • This embodiment discloses an assembly method of an integrated frameless panel lamp, which is used to assemble the integrated frameless panel lamp described in Embodiment 2, which is characterized in that it includes the following steps:
  • the LED light source 3 which can be fixed with glue, welding, or screws. Refer to Embodiment 2. Multiple strip light panels 31 are installed and fixed in sequence. In the pressing groove 121 of the integrated lamp panel frame.
  • the assembled driving power box 5 is fixedly installed on the face frame mounting portion 13 .
  • the snap buckle 4 is fixed and installed with screws to complete the assembly of the integrated frameless panel light.
  • the entire assembly process is simple and convenient, saves assembly parts, improves assembly efficiency, and improves product quality.

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Abstract

一种一体化灯盘面框、一体化无面框面板灯及其组装方法，一体化灯盘面框包括一体成型的灯盘（1），灯盘（1）的底盘（11）与灯盘（1）的四侧壁（12）倾斜设置，沿灯盘（1）的侧壁（12）内壁一周向灯盘（12）的外壁方向凸出可形变的压合槽（121），以安装扩散板（2），沿灯盘（1）的侧壁（12）端部一周向灯盘（1）的底盘（11）方向弯折形成面框安装部（13）。一体化灯盘面框，通过设置的沿灯盘（1）的侧壁（12）端部一周向灯盘（1）的底盘（11）方向弯折形成的面框安装部（13），实现将灯盘（1）与面框做成一体化，灯盘（1）的侧壁（12）倾斜设置，使得其在包装运输时，可以直接叠放，进而使得包装材积最小化，缩小了运输材积，降低了运输成本和转运成本；通过设置的可形变的压合槽（12）安装扩散板（2），简化了组装工序的同时，防止灰尘、异物进入面板灯，提升产品品质。

Description

一种一体化灯盘面框、一体化无面框面板灯及其组装方法 技术领域
本发明涉及照明灯具技术领域，更具体地，涉及一种一体化灯盘面框、一体化无面框面板灯及其组装方法。
背景技术
面板灯作为早期格栅灯的替代产品，越来越受用户喜爱，且LED面板灯由于光线柔和、舒适而不失明亮、可有效缓解眼疲劳等优点，而被广泛地应用在室内照明领域。
传统的LED面板灯一般结构包括底盘、设置于底盘上的LED光源以及与底盘配合的面框和扩散板，其底盘与面框为分开生产的。安装时，LED光源一般是先将多个灯条呈矩阵排列，随后将每个灯条打胶或采用固定件安装在灯板上，再通过螺钉等紧固件安装于底盘上，面框以及扩散板安装时，用20-40颗不等的螺丝来固定底盘、面框、扩散板，这个过程需要用螺丝机或者人工来打螺丝，效率低，且需要用两台螺丝机同时作业；在装配的过程中，由于扩散板在组装段完成组装，后面的工序更容易使灰尘、异物等进入灯体内，从而不好清理，故此，其在生产制造过程中工序繁多，生产效率低，而且这种结构的灯具稳固性差，容易损坏。
另外，在包装运输环节时，是需要装纸箱防护，每一个产品要隔开，四周保利龙护角，避免产品表面刮伤，运输体积大，包装成本高，运输成本高。
故此，为了解决上述LED面板灯存在的问题，以简化制造工序和安装过程，将底盘和面框实现一体化设计，如专利-一种一体化面板灯，其公开了：该一体化面板灯包括灯盘，灯盘周侧固定连接有边缘扣边，所述边缘扣边与灯盘为一体而成，灯盘内壁上部设置有扣槽，扣槽内扣合安装有扩散板，实现扩散板的卡合连接。
在该专利中，实现了灯盘和面框的一体化设计的同时，通过设计的扣槽实现了扩散板的安装，然而，由于扩散板比较轻薄，为了实现扩散板的无破损安装，扣槽的宽度或者深度是大于扩散板的厚度的，那么就会影响扩散板安装的稳定性和其与灯盘之间的密封性，故此，在扩散板边缘粘接固定了密封垫以解决上述问题。
故而，在该设计中，扩散板的安装虽然不需要通过螺丝固定，但还是采用了密封垫作为配件以适配其安装，并未彻底简化扩散板的安装过程；另外，虽然将灯盘周侧固定连接的边缘扣边作为安装面框，而边缘扣边中部设置的扣合凸起，方便了面板灯的安装，但是在包装运输时，仅能单体包装，不能叠放，导致运输体积大，包装成本高，运输成本高。
发明内容
本发明为克服现有技术中的扩散板的安装虽然不需要通过螺丝固定，但还是采用了密封垫作为配件以适配其安装，并未彻底简化扩散板的安装过程，灯盘在包装运输时，仅能单体包装，不能叠放，导致运输体积大，包装成本高，运输成本高等问题，提供一种一体化灯盘面框、一体化无面框面板灯及其组装方法。
一种一体化灯盘面框，包括一体成型的灯盘，所述灯盘的底盘与所述灯盘的四侧壁倾斜设置，沿所述灯盘的侧壁内壁一周向所述灯盘的外壁方向凸出可形变的压合槽，以安装扩散板，沿所述灯盘的侧壁端部一周向所述灯盘的底盘方向弯折形成面框安装部。
进一步的，作为优选技术方案，所述压合槽与所述灯盘的底盘平行设置，所述压合槽的截面呈U形状。
进一步的，作为优选技术方案，所述压合槽的宽度大于所述扩散板的厚度。
进一步的，作为优选技术方案，所述面框安装部的四个角设有斜度缺口。
进一步的，作为优选技术方案，在所述灯盘的底盘上沿所述底盘内壁向外凸出有安装凹槽，在所述安装凹槽上向所述灯盘内凸出有多个加强凸起结构，在所述灯盘的底盘上沿所述安装凹槽一周向外凸出有环形加强凸筋。
进一步的，作为优选技术方案，多个所述加强凸起结构呈阵列分布在所述安装凹槽上。
一种一体化无面框面板灯，包括上述的一种一体化灯盘面框、扩散板以及LED光源，所述扩散板嵌入安装在所述一体化灯盘面框的压合槽中，所述LED光源固定安装在所述一体化灯盘面框的安装凹槽中。
进一步的，作为优选技术方案，所述LED光源包括多个条形灯板，多个所述条形灯板平行设置，相邻两所述条形灯板之间间隔一列或一排所述加强凸起结构。
进一步的，作为优选技术方案，还包括安装弹扣，所述安装弹扣的一端与所 述面框安装部固定连接，所述安装弹扣的另一端水平弯折形成扣钩。
进一步的，作为优选技术方案，还包括驱动电源盒，所述驱动电源盒与所述LED光源连接，所述驱动电源盒安装在所述一体化灯盘面框的面框安装部处并与所述一体化灯盘面框固定连接。
一种一体化无面框面板灯的组装方法，用于组装上述的一体化无面框面板灯，包括以下步骤：
将所述LED光源的多个条形灯板依次固定安装在所述灯盘的安装凹槽中；
将所述扩散板安装在所述压合槽，并对所述压合槽进行压合，以使压合后的所述压合槽的上下内表面分别与所述扩散板的上下表面贴合；
将所述驱动电源盒固定安装在所述一体化灯盘面框的面框安装部处；
将所述安装弹扣与所述一体化灯盘面框的面框安装部固定连接。
与现有技术相比，本发明技术方案的有益效果是：
本发明的一体化灯盘面框，通过设置的沿灯盘的侧壁端部一周向灯盘的底盘方向弯折形成的面框安装部，实现将灯盘与面框做成一体化，节约了面框的成本，且因为无面框，则省略掉了螺丝机等投资设备，提升了装配效率；而灯盘的侧壁倾斜设置，使得其在包装运输时，可以直接叠放，进而使得包装材积最小化，缩小了运输材积，降低了运输成本和转运成本；通过设置的可形变的压合槽安装扩散板，简化了组装工序的同时，防止灰尘、异物进入面板灯，提升产品品质。
本发明的一体化无面框面板灯，通过采用了一体化灯盘面框，优化了其组装工序，提高了组装效率和产品质量，缩小了运输材积，降低了运输成本和转运成本。
采用本发明的一种一体化无面框面板灯的组装方法组装一体化无面框面板灯，简化了组装工序，节省了组装配件，提高了组装效率，还提高了产品品质。
附图说明
图1为本发明一体化灯盘面框结构示意图。
图2为本发明一体化灯盘面框中A的放大结构示意图。
图3为本发明一体化灯盘面框仰角结构示意图。
图4为本发明一体化灯盘面框中B的放大结构示意图。
图5为本发明一体化灯盘面框主视剖视结构示意图。
图6为本发明一体化灯盘面框中的C的放大结构示意图。
图7为本发明一体化灯盘面框安装扩散板后的主视剖视结构示意图。
图8为本发明一体化灯盘面框安装扩散板中的D的放大结构示意图。
图9为本实用新型一体化灯盘面框安装扩散板压合后局部放大示意图。
图10为本实用新型一体化无面框面板灯结构示意图。
图11为本实用新型一体化无面框面板灯爆炸图。
图12为本实用新型一体化无面框面板灯的LED光源安装示意图。
图13为本实用新型一体化无面框面板灯的安装弹扣结构示意图。
图14为本实用新型一体化无面框面板灯主视剖视结构示意图。
图15为本实用新型一体化无面框面板灯中E的放大结构示意图。
图16为本实用新型一体化无面框面板灯中的驱动电源盒爆炸图。
图17为本实用新型一体化无面框面板灯中的驱动电源盒爆炸图。
图18为本实用新型一体化无面框面板灯中的驱动电源盒结构示意图。
图19为本实用新型一体化无面框面板灯的驱动电源盒安装后结构示意图。
图20为本实用新型一体化无面框面板灯中F的放大结构示意图。
具体实施方式
下面结合具体实施方式对本发明作进一步的说明。
本发明实施例的附图中相同或相似的标号对应相同或相似的部件；在本发明的描述中，需要理解的是，若有术语“上”、“下”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此附图中描述位置关系的用语仅用于示例性说明，不能理解为对本专利的限制。
此外，若有“第一”、“第二”等术语仅用于描述目的，主要是用于区分不同的装置、元件或组成部分(具体的种类和构造可能相同也可能不同)，并非用于表明或暗示所指示装置、元件或组成部分的相对重要性和数量，而不能理解为指示或者暗示相对重要性。
实施例1
本实施例公开一种一体化灯盘面框，在实现将灯盘和面框一体化的同时，实现了扩散板的无配件安装，简化了安装过程。
该一种一体化灯盘面框如图1-4所示：包括一体成型的灯盘1，灯盘1的底 盘11与灯盘1的四侧壁12倾斜设置，沿灯盘1的侧壁12内壁一周向灯盘1的外壁方向凸出可形变的压合槽121，以安装扩散板2，沿灯盘1的侧壁12端部一周向灯盘1的底盘11方向弯折形成面框安装部13。
在本实施例中，灯盘1的底盘11与灯盘1的四侧壁12之前的倾斜角度大于90度，即，该灯盘1的剖面呈梯形状，该灯盘1通过将底盘11与四侧壁12倾斜设置，从而使得其在包装运输时可以直接叠放，与叠碗性质一样，进而使得包装材积最小化，缩小了运输材积，降低了运输成本和转运成本。
另外，通过设置的沿灯盘1的侧壁12端部一周向灯盘1的底盘11方向弯折形成U形状的面框安装部13，实现将灯盘与面框做成一体化，节约了面框的成本，且因为无面框，则省略掉了螺丝机等投资设备，提升了装配效率。且面框安装部13的四个角设有斜度缺口131，进一步方便了灯盘1的包装叠放的同时，在灯盘1生产加工时，方便拉伸，防止其起皱纹，保证了产品生产质量。
同时，还通过设置的可形变的压合槽121安装扩散板2，简化了组装工序的同时，防止灰尘、异物进入灯盘1中，提升了产品品质。
在本实施例中，如图7-8所示：压合槽121与灯盘1的底盘11平行设置，以实现扩散板2的水平安装，压合槽121的宽度大于扩散板2的厚度，以方便扩散板2的安装，而压合槽121的截面呈U形状，进一步方便扩散板2的安装，且在扩散板2安装后，在进行压合时，能以压合槽121的径向中心线压合，更好地实现压合效果。
在本实施例中，通过在灯盘1的侧壁12设置的该压合槽121实现了扩散板2的无配件安装，还使得压合后的压合槽121的上下内表面实现与扩散板2的上下表面贴合，如图9所示，达到无缝隙装配，进而防止灰尘、异物进入灯盘1中，提高了装配效率的同时，还提高了装配质量。
在本实施例中，为了提高灯盘1的强度，在灯盘1的底盘11上沿底盘11内壁向外凸出有安装凹槽111，在安装凹槽111上向灯盘1内凸出有多个加强凸起结构112，在灯盘1的底盘11上沿安装凹槽111一周向外凸出有环形加强凸筋113。
其中，多个加强凸起结构112呈阵列分布在安装凹槽111上，加强凸起结构112也可以均匀或者有别的规律的分布在安装凹槽111上，在实现灯盘1的底盘11上的强度均匀分布的同时，实现美观效果。
另外，为了优化灯盘1的外观形状，可对安装凹槽111、加强凸起结构112以及加强凸筋113的形状进行优化。
例如，可将安装凹槽111设计为圆形、椭圆形、或者方形状，当安装凹槽111的形状设置为方形时，可将安装凹槽111的边设计为波浪状、方波状或者锯齿状等；而加强凸起结构112和加强凸筋113同样可设计为圆形、椭圆形、或者方形状，具体结构可根据灯盘1的设计方案进行调整，也可以是别的图案，在此不进行一一阐述。
实施例2
本实施例公开一种一体化无面框面板灯，如图10-11所示，包括实施例1所述的一种一体化灯盘面框、扩散板2以及LED光源3，扩散板2嵌入安装在一体化灯盘面框的压合槽121中，LED光源3固定安装在一体化灯盘面框的安装凹槽111中。
在本实施例中，该扩散板2为亚克力扩散板、PS扩散板、PP扩散板或PC扩散板等，在此不对散热板2的材质进行限定。
在本实施例中，如图12所示：LED光源3包括多个条形灯板31，多个条形灯板31平行设置，相邻两条形灯板31之间间隔一列或一排加强凸起结构112。
由于多个加强凸起结构112结构相同，且阵列分布，故此，相邻两条形灯板31之间的间距相同，实现均匀安装，从而使得一体化无面框面板灯发光均匀。
另外，在本实施例中，该一体化无面框面板灯还包括安装弹扣4，如图13所示，安装弹扣4的一端与面框安装部13固定连接，安装弹扣4的另一端水平弯折形成扣钩41。
如图14-15所示：该安装弹扣4设置为两组，分别与面框安装部13的相对两边固定安装，在一体化无面框面板灯嵌入安装在天花板上后，安装弹扣4的扣钩41可卡扣在天花板的上表面，使得一体化无面框面板灯的安装更加安全，不易脱落。
在本实施例中，该一体化无面框面板灯还包括驱动电源盒5，驱动电源盒5与LED光源3连接，驱动电源盒5安装在一体化灯盘面框的面框安装部13处并与一体化灯盘面框固定连接。
具体的，该驱动电源盒5嵌入在该面框安装部13中，并与灯盘1的底盘11固定连接。
本实施例的一体化无面框面板灯，通过采用实施例1所述的一体化灯盘面框，优化了其组装工序，提高了组装效率和产品质量，缩小了运输材积，降低了运输成本和转运成本。
实施例3
本实施例在实施例2的基础上，进一步公开了一种一体化无面框面板灯的驱动电源盒5的结构。
在本实施例中，驱动电源盒5的结构如图16-20所示：包括盒体51、盖体52以及电源板53，在该盒体51的一端上表面设有与盖体52相匹配的通槽，盖体52安装在该通槽中并与盒体51固定连接，电源板53通过一隔板54安装在盒体51中。
在本实施例中，由于驱动电源盒5是安装在一体化灯盘面框的面框安装部13处，且与一体化灯盘面框的侧壁12相贴，鉴于体化灯盘面框的侧壁12倾斜设置，故此，将盒体51设置为L形状，其水平面与一体化灯盘面框的底盘11固定连接，其竖直面与一体化灯盘面框的面框安装部13卡扣或者固定连接，其两端设有侧板。
具体的，盒体51的水平面与一体化灯盘面框的底盘11采用螺丝固定连接，盒体51的竖直面外侧设有凸起514或者扣槽，那么相应的，在面框安装部13的外壁内侧面设有与凸起514相匹配的限位槽或者与扣槽相匹配的扣钩等，以实现卡扣限位。
其中，通槽也呈L状，同样的，盖体52呈L状，沿盒体51的长度方向，在通槽的上表面相对两端分别设有第一连接部511和第二连接部512，在盖体52的上表面相对两端分别设有与第一连接部511相匹配的第三连接部521和与第二连接部512相匹配的第四连接部522，盖体51通过第三连接部521和第四连接部522与盒体51的第一连接部511和第二连接部512连接。
另外，在本实施例中，为了保护电源板53，将隔板54设置为方形状，在电源板53上设有螺孔531，在盒体51上设有螺柱515，该电源板53通过相匹配的螺孔531，在盒体51上设有螺柱515固定连接，同时，在盒体51上还设有对隔板54进行限位的限位柱516，电源板53安装后，其按键依次穿过隔板54和盒体51的通孔513，实现对一体化无面框面板灯进行控制。
实施例4
本实施例公开了一种一体化无面框面板灯的组装方法，用于组装实施例2所述的一体化无面框面板灯，其特征在于，包括以下步骤：
S10.将LED光源3的多个条形灯板31依次固定安装在灯盘1的安装凹槽111中。
在组装一体化无面框面板灯时，先安装LED光源3，可打胶固定，也可焊接固定，还可以采用螺丝固定，参见实施例2，将多个条形灯板31依次安装固定在一体化灯盘面框的压合槽121中。
S20.将扩散板2安装在压合槽121，并对压合槽121进行压合，以使压合后的压合槽121的上下内表面分别与扩散板2的上下表面贴合。
安装好LED光源3后，将扩散板2安装在压合槽121，然后采用相应的模具将压合槽121进行压合，使得压合后的压合槽121的上下内表面分别与扩散板2的上下表面贴合，达到无缝隙装配，进而防止灰尘、异物进入灯盘1中，提高了装配效率的同时，还提高了装配质量。
S30.将驱动电源盒5固定安装在一体化灯盘面框的面框安装部13处。
安装好扩散板2后，将组装好的驱动电源盒5固定安装在面框安装部13处。
S40.将安装弹扣4与一体化灯盘面框的面框安装部13固定连接。
最后在通过螺丝固定安装弹扣4，完成一体化无面框面板灯的组装，整个组装过程简单便捷，且节省了组装配件，提高了组装效率，还提高了产品品质。
显然，本发明的上述实施例仅仅是为清楚地说明本发明所作的举例，而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明权利要求的保护范围之内。

Claims (11)

  1. 一种一体化灯盘面框，其特征在于，包括一体成型的灯盘(1)，所述灯盘(1)的底盘(11)与所述灯盘(1)的四侧壁(12)倾斜设置，沿所述灯盘(1)的侧壁(12)内壁一周向所述灯盘(1)的外壁方向凸出可形变的压合槽(121)，以安装扩散板(2)，沿所述灯盘(1)的侧壁(12)端部一周向所述灯盘(1)的底盘(11)方向弯折形成面框安装部(13)。
  2. 根据权利要求1所述的一种一体化灯盘面框，其特征在于，所述压合槽(121)与所述灯盘的底盘(11)平行设置，所述压合槽(121)的截面呈U形状。
  3. 根据权利要求1所述的一种一体化灯盘面框，其特征在于，所述压合槽(121)的宽度大于所述扩散板(2)的厚度。
  4. 根据权利要求1所述的一种一体化灯盘面框，其特征在于，所述面框安装部(13)的四个角设有斜度缺口(131)。
  5. 根据权利要求1所述的一种一体化灯盘面框，其特征在于，在所述灯盘(1)的底盘(11)上沿所述底盘(11)内壁向外凸出有安装凹槽(111)，在所述安装凹槽(111)上向所述灯盘(1)内凸出有多个加强凸起结构(112)，在所述灯盘(1)的底盘(11)上沿所述安装凹槽(111)一周向外凸出有环形加强凸筋(113)。
  6. 根据权利要求5所述的一种一体化灯盘面框，其特征在于，多个所述加强凸起结构(112)呈阵列分布在所述安装凹槽(111)上。
  7. 一种一体化无面框面板灯，其特征在于，包括权利要求6所述的一种一体化灯盘面框、扩散板(2)以及LED光源(3)，所述扩散板(2)嵌入安装在所述一体化灯盘面框的压合槽(121)中，所述LED光源(3)固定安装在所述一体化灯盘面框的安装凹槽(111)中。
  8. 根据权利要求7所述的一种一体化无面框面板灯，其特征在于，所述LED光源(3)包括多个条形灯板(31)，多个所述条形灯板(31)平行设置，相邻两所述条形灯板(31)之间间隔一列或一排所述加强凸起结构(112)。
  9. 根据权利要求7所述的一种一体化无面框面板灯，其特征在于，还包括安装弹扣(4)，所述安装弹扣(4)的一端与所述面框安装部(13)固定连接，所述安装弹扣(4)的另一端水平弯折形成扣钩(41)。
  10. 根据权利要求7所述的一种一体化无面框面板灯，其特征在于，还包括驱动电源盒(5)，所述驱动电源盒(5)与所述LED光源(3)连接，所述驱动电源盒(5)安装在所述一体化灯盘面框的面框安装部(13)处并与所述一体化灯盘面框固定连接。
  11. 一种一体化无面框面板灯的组装方法，用于组装权利要求10所述的一体化无面框面板灯，其特征在于，包括以下步骤：
    将所述LED光源(3)的多个条形灯板(31)依次固定安装在所述灯盘(1)的安装凹槽(111)中；
    将所述扩散板(2)安装在所述压合槽(121)，并对所述压合槽(121)进行压合，以使压合后的所述压合槽(121)的上下内表面分别与所述扩散板(2)的上下表面贴合；
    将所述驱动电源盒(5)固定安装在所述一体化灯盘面框的面框安装部(13)处；
    将所述安装弹扣(4)与所述一体化灯盘面框的面框安装部(13)固定连接。
PCT/CN2022/120078 2022-09-09 2022-09-21 一种一体化灯盘面框、一体化无面框面板灯及其组装方法 WO2024050871A1 (zh)

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