WO2024050693A1 - Preparation method for modified polymer film, and modified polymer film and use thereof - Google Patents

Preparation method for modified polymer film, and modified polymer film and use thereof Download PDF

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Publication number
WO2024050693A1
WO2024050693A1 PCT/CN2022/117297 CN2022117297W WO2024050693A1 WO 2024050693 A1 WO2024050693 A1 WO 2024050693A1 CN 2022117297 W CN2022117297 W CN 2022117297W WO 2024050693 A1 WO2024050693 A1 WO 2024050693A1
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Prior art keywords
polymer film
modified polymer
plasma polymerization
film
base film
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PCT/CN2022/117297
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French (fr)
Chinese (zh)
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朱中亚
王帅
夏建中
李学法
张国平
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扬州纳力新材料科技有限公司
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Priority to PCT/CN2022/117297 priority Critical patent/WO2024050693A1/en
Publication of WO2024050693A1 publication Critical patent/WO2024050693A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/02Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials

Definitions

  • the present application relates to the field of battery technology, and in particular to a preparation method of a modified polymer film, a modified polymer film and its use.
  • Metalized polymer films are widely used in electronics, packaging, printing and other fields due to their excellent conductivity, barrier, flexibility and light weight properties.
  • the more common metallized polymer film products currently on the market include composite current collectors, thin film electrodes, packaging aluminized films, printed films, etc.
  • physical vapor deposition technology is usually used to directly deposit metal on the surface of polypropylene, polyethylene, polyester and other polymer films to prepare metallized polymer films.
  • polypropylene, polyethylene, polyester and other polymer films to prepare metallized polymer films.
  • the polymer film and the surface metal layer are not firmly bonded.
  • a method for preparing a modified polymer film, a modified polymer film and uses thereof are provided.
  • a modified polymer film in one aspect of the present application, includes a polymer base film and a surface modification layer.
  • the surface modification layer is formed on the surface by a plasma polymerization method. At least one surface of the polymer base film.
  • the reaction raw materials of the surface modification layer include acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methyl methacrylate, and their derivatives and copolymers. one or more.
  • the material of the polymer-based film includes polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate ester (PBT), polyethylene naphthalate (PEN), polyimide (PI), polypropylene, polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE) , polyphenylene sulfide (PPS), polyphenylene ether (PPO), polystyrene (PS), polyamide, polyimide and one or more of their derivatives.
  • PP polypropylene
  • PE polyethylene
  • PET polyethylene terephthalate
  • PBT polybutylene terephthalate ester
  • PEN polyethylene naphthalate
  • PI polyimide
  • PVC polyvinyl chloride
  • PVDF polyvinylidene fluoride
  • PTFE polytetrafluoroethylene
  • PPS polyphenylene
  • the thickness of the polymer base film is 1 ⁇ m or more.
  • the thickness of the polymer base film is 2-20 ⁇ m.
  • the thickness of the surface modification layer ranges from 5 to 200 nm.
  • the thickness of the surface modification layer is 10-100 nm.
  • the preparation method includes the following steps: performing plasma polymerization modification on the surface of the polymer-based film to at least One surface forms the surface modification layer.
  • a mixed gas consisting of oxygen and argon and reaction raw materials are introduced;
  • the mixed gas bombards the surface of the polymer base film to provide reactive sites, and the reaction raw materials are grafted to the surface of the polymer base film through the reactive sites, thereby forming the reaction active sites.
  • the surface modification layer is
  • a plasma polymerization device is used to perform plasma polymerization modification on the surface of the polymer base film
  • the plasma polymerization device includes a radio frequency power supply, the frequency of the radio frequency power supply is 3 to 30 MHz; the power of the plasma polymerization device is 10 to 50 W.
  • the frequency of the radio frequency power supply is 10-20 MHz.
  • the power of the plasma polymerization device is 20-40W.
  • the reaction time of the plasma polymerization modification is 1 to 60 minutes.
  • the metalized polymer film includes a metal layer and the above-mentioned modified polymer film or the modified polymer film produced by the above-mentioned preparation method.
  • the metal layer is located on On at least one surface modification layer of the modified polymer film;
  • the material of the metal layer includes one or more of copper, copper alloy, aluminum, aluminum alloy, nickel, nickel alloy, titanium and silver.
  • Yet another aspect of the present application provides a composite current collector including the metallized polymer film described above.
  • the composite current collector further includes a protective layer, the protective layer is disposed on the surface of the metal layer;
  • the material of the protective layer includes nickel, chromium, nickel-based alloy, copper-based alloy, copper oxide, aluminum oxide, nickel oxide, chromium oxide, cobalt oxide, graphite, carbon black, acetylene black, Ketjen black, One or more of carbon nanoquantum dots, carbon nanotubes, carbon nanofibers and graphene;
  • the thickness of the protective layer is 10-200nm;
  • the thickness of the metal layer is 300-2000 nm.
  • the thickness of the protective layer is 50-100 nm.
  • the thickness of the metal layer ranges from 500 to 1000 nm.
  • the present application provides an electrode pole piece, which includes the above composite current collector.
  • the present application provides a battery, which includes the above-mentioned electrode pole piece.
  • the present application provides an electronic device, which includes the above-mentioned battery.
  • the above numerical interval is considered to be continuous and includes the minimum value and maximum value of the range, as well as every value between such minimum value and maximum value. Further, when a range refers to an integer, every integer between the minimum value and the maximum value of the range is included. Additionally, when multiple ranges are provided to describe a feature or characteristic, the ranges can be combined. In other words, unless otherwise indicated, all ranges disclosed herein are to be understood to include any and all subranges subsumed therein.
  • the modified polymer film includes a polymer base film and a surface modification layer.
  • the surface modification layer is formed on the polymer base through a plasma polymerization method. at least one surface of the membrane.
  • the surface tension of the polymer film after corona treatment is generally 35-50mN/m.
  • the surface tension of the membrane 25 ⁇ 35mN/m
  • the surface tension of the membrane has limited improvement, and there is still a large gap with the surface tension of the metal layer (more than 100mN/m), resulting in an unsatisfactory combination between the two;
  • the surface tension of the polymer film after corona treatment is unstable. After being stored for a period of time, the surface tension decreases, and finally it is close to the surface tension of the polymer film before treatment, which means there is a problem of unstable storage.
  • This application creatively proposes a modified polymer film from the perspective of surface modification treatment.
  • a surface modification layer is formed on one or both sides of the polymer base film through plasma polymerization.
  • the resulting modification The surface polarity of the polymer film is significantly increased, and the corresponding surface tension is also significantly increased.
  • the surface tension of the modified polymer film is stable for a long time, which can effectively promote the strong bonding between the polymer base film and the metal layer. Therefore, using the modified polymer film as a base film to prepare a metallized polymer film can effectively solve the problem of weak bonding between the modified polymer film and the metal layer.
  • the reaction raw materials of the surface modification layer include one of acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methyl methacrylate, and their derivatives and copolymers. or more.
  • reaction raw materials of the surface modification layer include, but are not limited to, any of acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methyl methacrylate, and their derivatives and copolymers.
  • One, or the reaction raw materials of the surface modification layer include but are not limited to any of acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methyl methacrylate, and their derivatives and copolymers. A mixture of several types in any proportion.
  • the material of the polymer-based film includes polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate ( PBT), polyethylene naphthalate (PEN), polyimide (PI), polypropylene, polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), poly One or more of phenylene sulfide (PPS), polyphenylene ether (PPO), polystyrene (PS), polyamide, polyimide and their derivatives.
  • PP polypropylene
  • PE polyethylene
  • PET polyethylene terephthalate
  • PBT polybutylene terephthalate
  • PEN polyethylene naphthalate
  • PI polyimide
  • PVC polyvinyl chloride
  • PVDF polyvinylidene fluoride
  • PTFE polytetrafluoroethylene
  • PPS phenylene sulfide
  • the materials of the polymer-based film include but are not limited to polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polyimide (PI), polypropylene, polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), Any one of polyphenylene sulfide (PPS), polyphenylene ether (PPO), polystyrene (PS), polyamide, polyimide and their derivatives, or the material of the polymer base film includes But not limited to polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate ( PEN), polyimide (PI), polypropylene, polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF),
  • the thickness of the polymer base film is 1 ⁇ m or more.
  • the thickness of the polymer base film is 1 ⁇ m or greater than 1 ⁇ m, including but not limited to any value between 1 and 20 ⁇ m.
  • the thickness of the polymer base film can be 1 ⁇ m, 2 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m, 10 ⁇ m, 11 ⁇ m, 12 ⁇ m, 13 ⁇ m, 14 ⁇ m, 15 ⁇ m, 16 ⁇ m, 17 ⁇ m, 18 ⁇ m, 19 ⁇ m, 20 ⁇ m.
  • the thickness of the polymer base film can be 2 to 20 ⁇ m.
  • the thickness of the surface modification layer ranges from 5 to 200 nm.
  • the thickness of the surface modification layer can be any value between 5 and 200nm.
  • the thickness of the surface modification layer can be 5nm, 7nm, 10nm, 20nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm, 200nm.
  • the function of the surface modification layer in this application is to improve the surface properties (surface tension) of the polymer base film. Under the premise of uniform modification, increasing the thickness of the surface modification layer will not further improve the surface properties, and it will also increase the number of raw materials. cost. In addition, taking into account the ease of production and operation, the thickness of the surface modification layer can be 10 to 100 nm.
  • the preparation method includes the following steps: performing plasma polymerization modification on the surface of the polymer-based film to form at least one surface thereof. Surface modification layer.
  • a mixed gas composed of oxygen and argon and reaction raw materials are introduced;
  • the mixed gas bombards the surface of the polymer-based film to provide reactive sites, and the reaction raw materials are grafted onto the surface of the polymer-based film through the reactive sites, thereby forming a surface modification layer.
  • the oxygen used in this application is used to generate oxygen plasma and bombard the polymer base film, thereby providing active sites for graft modification reactions.
  • the role of argon gas is to generate argon plasma and bombard the polymer polymerization reaction.
  • the surface of the polymer base film is roughened and the reaction raw materials are grafted onto the surface of the polymer base film through the reaction active sites, thereby forming a surface modification layer.
  • the surface polarity of the modified polymer film prepared by this preparation method is significantly improved, and the corresponding surface tension is also significantly increased.
  • the surface tension of the modified polymer film is stable for a long time, which can effectively promote the interaction between the polymer base film and the metal.
  • the layers are firmly bonded.
  • the plasma polymerization device includes two copper electrodes.
  • the distance between the two copper electrodes is 5 to 20 cm. Depending on the effect, the distance between the two copper electrodes may be 8 to 15 cm.
  • a plasma polymerization device is used to perform plasma polymerization modification on the surface of the polymer base film
  • the plasma polymerization device includes a radio frequency power supply, the frequency of the radio frequency power supply is 3 to 30 MHz; the power of the plasma polymerization device is 10 to 50 W.
  • the frequency of the radio frequency power supply can be any value between 3 and 30 MHz.
  • the frequency of the radio frequency power supply can be 3 MHz, 5 MHz, 8 MHz, 10 MHz, 14 MHz, 18 MHz, 20 MHz, 23 MHz, 26 MHz, and 30 MHz.
  • the frequency of the RF power supply can be 10 to 20MHz.
  • the power of the plasma polymerization device can be any value between 10 and 50W.
  • the power of the plasma polymerization device can be 10W, 15W, 20W, 25W, 30W, 35W, 40W, 45W, and 50W.
  • the power of the plasma polymerization device can be 20 to 40W.
  • the flow ratio of oxygen and argon is (40% to 80%): (60% to 20%).
  • the vacuum pump of the plasma polymerization device of the present application can adjust the reaction pressure by adjusting the gas flow. Specifically: first introduce oxygen and argon, and control the flow of the two to achieve the pressure in the plasma polymerization device. Maintain it at a certain value between 10 and 30 mTorr, then introduce the reaction raw materials, and control the flow rate of the reaction raw materials to maintain the pressure in the plasma polymerization device at a certain value between 30 and 50 mTorr. If the pressure in the plasma polymerization device is too low or too high, the reaction activity will be reduced.
  • the reaction time of plasma polymerization modification is 1 to 60 minutes.
  • the reaction time of plasma polymerization modification can be any value between 1 and 60 minutes.
  • the reaction time of plasma polymerization modification can be 1min, 5min, 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min, 50min, 55min, 60min.
  • parameters such as the reaction time of plasma polymerization modification, the power of the radio frequency power supply of the plasma polymerization device, the reaction raw materials and the material of the polymer base film can be adjusted, thereby effectively improving the The surface tension of the modified polymer film and the adhesion between the modified polymer film and the metal layer.
  • the metalized polymer film includes a metal layer and the above-mentioned modified polymer film or the modified polymer film produced by the above-mentioned preparation method.
  • the metal layer is located on the modified polymer film. on at least one surface modification layer of the material film;
  • the material of the metal layer includes one or more of copper, copper alloy, aluminum, aluminum alloy, nickel, nickel alloy, titanium and silver.
  • the preparation method of the metal layer includes one or more of physical vapor deposition, electroplating, and chemical plating, wherein the physical vapor deposition method includes but is not limited to resistance heating vacuum evaporation, electron beam Heating vacuum evaporation method, laser heating vacuum evaporation method and magnetron sputtering method.
  • Yet another aspect of the present application provides a composite current collector, which includes the metallized polymer film described above.
  • the material of the metal layer of the positive electrode composite current collector can be aluminum or aluminum alloy.
  • the aluminum content in the aluminum alloy can be greater than or equal to 80wt%.
  • the copper content can be greater than 90wt%.
  • the negative electrode The material of the metal layer of the composite current collector may be copper or copper alloy.
  • the copper content in the copper alloy may be greater than or equal to 80 wt%. Further, the copper content may be greater than 90 wt%.
  • the composite current collector further includes a protective layer, which is disposed on the surface of the metal layer;
  • the material of the protective layer includes nickel, chromium, nickel-based alloy, copper-based alloy, copper oxide, aluminum oxide, nickel oxide, chromium oxide, cobalt oxide, graphite, carbon black, acetylene black, Ketjen black, carbon nanoparticles One or more of quantum dots, carbon nanotubes, carbon nanofibers and graphene;
  • the thickness of the protective layer is 10-200nm;
  • the thickness of the metal layer is 300-2000nm.
  • the thickness of the protective layer ranges from 50 to 100 nm.
  • the thickness of the metal layer ranges from 500 to 1000 nm.
  • the protective layer provided in this application is used to prevent the metal layer from being chemically corroded or mechanically damaged.
  • the materials of the protective layer include but are not limited to nickel, chromium, nickel-based alloys, copper-based alloys, copper oxide, aluminum oxide, and nickel oxide.
  • any one of chromium oxide, cobalt oxide, graphite, carbon black, acetylene black, Ketjen black, carbon nanometer quantum dots, carbon nanotubes, carbon nanofibers and graphene, or the material of the protective layer includes but is not limited to nickel , Chromium, nickel-based alloy, copper-based alloy, copper oxide, aluminum oxide, nickel oxide, chromium oxide, cobalt oxide, graphite, carbon black, acetylene black, Ketjen black, carbon nanoquantum dots, carbon nanotubes, carbon nanofibers A mixture obtained by mixing any kind of graphene in any proportion.
  • the thickness of the protective layer can be any value between 10 to 200nm or 50 to 100nm.
  • the thickness of the protective layer can be 10nm, 20nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm, 200nm.
  • the thickness of the metal layer is any value between 300-2000nm or 500-1000nm.
  • the thickness of the metal layer can be 300nm, 350nm, 400nm, 450nm, 500nm, 550nm, 600nm, 650nm, 700nm, 750nm, 800nm, 850nm, 900nm.
  • the composite current collector includes two protective layers.
  • the materials of the two protective layers may be the same or different, and the thicknesses of the two protective layers may be equal or unequal.
  • the protective layer is prepared by a method including, but not limited to, one or more of physical vapor deposition, in-situ forming, and coating.
  • the vapor deposition method can be one or more of the vacuum evaporation method and the magnetron sputtering method
  • the in-situ forming method can be a method of forming a metal oxide passivation layer in situ on the surface of the metal layer
  • the coating method It can be one or more of die coating, blade coating and extrusion coating.
  • the present application provides an electrode pole piece, which includes the above composite current collector.
  • the above-mentioned electrode pole piece may be a positive electrode pole piece or a negative electrode pole piece.
  • the present application provides a battery, which includes the above-mentioned electrode pole piece.
  • the present application provides an electronic device, which includes the above-mentioned battery.
  • the above-mentioned electronic devices may include but are not limited to mobile phones, desktop computers, notebook computers, smart home appliances, electric vehicles, electric bicycles, digital cameras, etc.
  • the selected polymer base film is a commercial 6 ⁇ m biaxially stretched polypropylene (PP) film; the reaction raw material is acrylic acid, and the purity is analytical grade.
  • PP polypropylene
  • the reaction time is 5 minutes. After the reaction is completed, turn off the RF power supply, the first air source, the second air source and the vacuum pump, and wait until the internal After the air pressure reaches atmospheric pressure, take out the PP film, which is the modified polymer film.
  • the above-mentioned modified polymer film is placed in a vacuum evaporation chamber, and the high-purity copper wire (purity greater than 99.99%) in the metal evaporation chamber is melted and evaporated at a high temperature of 1400 to 2000°C.
  • the evaporated metal atoms pass through the vacuum coating chamber
  • the cooling system is deposited on both surfaces of the modified polymer film to form a copper metal layer with a thickness of 1 ⁇ m;
  • the above-mentioned modified polymer film is placed in a vacuum evaporation chamber, and the high-purity aluminum wire (purity greater than 99.99%) in the metal evaporation chamber is melted and evaporated at a high temperature of 1300 to 2000°C.
  • the evaporated metal atoms pass through the vacuum coating chamber
  • the cooling system is deposited on both surfaces of the modified polymer to form an aluminum metal layer with a thickness of 1 ⁇ m;
  • Example 2 It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 10 minutes.
  • Example 2 It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 20 minutes.
  • Example 2 It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 30 minutes.
  • Example 2 It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 50 minutes.
  • Example 2 It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 1 minute.
  • Example 2 It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 60 minutes.
  • Example 3 It is basically the same as Example 3, except that when preparing the modified polymer film, the power of the radio frequency power supply of the plasma polymerization device is 20W.
  • the power of the radio frequency power supply of the plasma polymerization device is 30W.
  • Example 3 It is basically the same as Example 3, except that when preparing the modified polymer film, the power of the radio frequency power supply of the plasma polymerization device is 40W.
  • reaction raw material is allylamine.
  • reaction raw material is acrylonitrile.
  • reaction raw material is methacrylic acid.
  • reaction raw material is n-propylamine.
  • reaction raw material is methyl methacrylate.
  • reaction raw material is ethylenediamine.
  • the polymer base film is a 6 ⁇ m biaxially stretched PET film.
  • Example 9 It is basically the same as Example 9, except that the polymer base film (PP film) is not modified.
  • the surface modification layer is formed by a traditional corona modification method, which specifically includes the following steps: placing a PP film with a thickness of 6 ⁇ m in a roll-to-roll corona treatment device, The corona power is selected to be 10kW, the current is selected to be 6A, and the surface of the PP film is modified at a linear speed of 50m/min.
  • reaction time of plasma polymerization modification is 0.5 min.
  • Example 9 It is basically the same as Example 9, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 62 minutes.
  • the power of the radio frequency power supply of the plasma polymerization device is 5W.
  • the power of the radio frequency power supply of the plasma polymerization device is 60W.
  • GB/T 14216-2008 conduct a surface tension test on the modified polymer film; test the surface tension of the newly prepared modified polymer film, that is, the initial surface tension, and place the prepared modified polymer film for three months, and then test its surface tension.
  • Example 3 Observing Example 3, Examples 8-10 and Comparative Examples 5-6, it was found that the surface tension of the modified polymer films of Examples 9-10 was relatively high, and the modified polymers in the positive electrode composite current collector and the negative electrode composite current collector The bonding force between the film and the metal layer is also relatively high, indicating that when preparing modified polymer films, the power of the radio frequency power supply of the plasma polymerization device has a great impact on the modification effect. The power of the radio frequency power supply of the plasma polymerization device is too high. When the polymerization reaction is too fast, it is easy to cause uneven reaction.

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Abstract

The present application relates to a modified polymer film. The modified polymer film comprises a high-molecular polymer base film and a surface modified layer, wherein the surface modified layer is formed on at least one surface of the high-molecular polymer base film by means of a plasma polymerization method. The reaction raw materials of the surface modified layer comprise one or more of acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methyl methacrylate and derivatives and copolymers thereof.

Description

改性聚合物膜的制备方法、改性聚合物膜及其用途Preparation method of modified polymer membrane, modified polymer membrane and use thereof 技术领域Technical field
本申请涉及电池技术领域,特别是涉及一种改性聚合物膜的制备方法、改性聚合物膜及其用途。The present application relates to the field of battery technology, and in particular to a preparation method of a modified polymer film, a modified polymer film and its use.
背景技术Background technique
金属化聚合物膜由于其优良的导电、阻隔、柔韧及质量轻等性能而被广泛运用于电子、包装、印刷等领域。目前市场上比较常见的金属化聚合物膜产品包括复合集流体、薄膜电极、包装镀铝膜、印刷薄膜等。传统技术中,通常采用物理气相沉积技术直接在聚丙烯、聚乙烯、聚酯类等高分子聚合物膜表面沉积金属以制备金属化聚合物膜。然而,在金属化聚合物膜实际制备过程中存在聚合物膜与表面金属层结合不牢固的问题。Metalized polymer films are widely used in electronics, packaging, printing and other fields due to their excellent conductivity, barrier, flexibility and light weight properties. The more common metallized polymer film products currently on the market include composite current collectors, thin film electrodes, packaging aluminized films, printed films, etc. In traditional technology, physical vapor deposition technology is usually used to directly deposit metal on the surface of polypropylene, polyethylene, polyester and other polymer films to prepare metallized polymer films. However, during the actual preparation process of metallized polymer films, there is a problem that the polymer film and the surface metal layer are not firmly bonded.
发明内容Contents of the invention
根据本申请的各种实施例,提供一种改性聚合物膜的制备方法、改性聚合物膜及其用途。According to various embodiments of the present application, a method for preparing a modified polymer film, a modified polymer film and uses thereof are provided.
本申请的一个方面,提供一种改性聚合物膜,所述改性聚合物膜包括高分子聚合物基膜和表面改性层,所述表面改性层通过等离子体聚合法形成于所述高分子聚合物基膜的至少一个表面。In one aspect of the present application, a modified polymer film is provided. The modified polymer film includes a polymer base film and a surface modification layer. The surface modification layer is formed on the surface by a plasma polymerization method. At least one surface of the polymer base film.
在一些实施方式中,所述表面改性层的反应原料包括丙烯酸、丙烯腈、烯丙胺、乙二胺、正丙胺、甲基丙烯酸、甲基丙烯酸甲酯以及它们的衍生物和共聚物中的一种或多种。In some embodiments, the reaction raw materials of the surface modification layer include acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methyl methacrylate, and their derivatives and copolymers. one or more.
在一些实施方式中,所述高分子聚合物基膜的材料包括聚丙烯(PP)、聚乙烯(PE)、聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丁二醇酯(PBT)、聚萘二甲酸乙二醇酯(PEN)、聚酰亚胺(PI)、聚丙乙烯、聚氯乙烯(PVC)、聚偏氟乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚苯醚(PPO)、聚苯乙烯(PS)、聚酰胺、聚酰亚胺以及它们的衍生物中的一种或多种。In some embodiments, the material of the polymer-based film includes polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate ester (PBT), polyethylene naphthalate (PEN), polyimide (PI), polypropylene, polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE) , polyphenylene sulfide (PPS), polyphenylene ether (PPO), polystyrene (PS), polyamide, polyimide and one or more of their derivatives.
在一些实施方式中,所述高分子聚合物基膜的厚度为1μm以上。In some embodiments, the thickness of the polymer base film is 1 μm or more.
在一些实施方式中,所述高分子聚合物基膜的厚度为2~20μm。In some embodiments, the thickness of the polymer base film is 2-20 μm.
在一些实施方式中,所述表面改性层的厚度为5~200nm。In some embodiments, the thickness of the surface modification layer ranges from 5 to 200 nm.
在一些实施方式中,所述表面改性层的厚度为10~100nm。In some embodiments, the thickness of the surface modification layer is 10-100 nm.
本申请的另一个方面,提供一种上述改性聚合物膜的制备方法,所述制备方法包括以 下步骤:对所述高分子聚合物基膜的表面进行等离子体聚合改性,以在其至少一个表面形成所述表面改性层。Another aspect of the present application provides a method for preparing the above-mentioned modified polymer film. The preparation method includes the following steps: performing plasma polymerization modification on the surface of the polymer-based film to at least One surface forms the surface modification layer.
在一些实施方式中,对所述高分子聚合物基膜的表面进行等离子体聚合改性时,通入氧气和氩气组成的混合气体以及反应原料;In some embodiments, when performing plasma polymerization modification on the surface of the polymer base film, a mixed gas consisting of oxygen and argon and reaction raw materials are introduced;
所述混合气体轰击所述高分子聚合物基膜的表面以提供反应活性位点,所述反应原料通过所述反应活性位点接枝于所述高分子聚合物基膜的表面,从而形成所述表面改性层。The mixed gas bombards the surface of the polymer base film to provide reactive sites, and the reaction raw materials are grafted to the surface of the polymer base film through the reactive sites, thereby forming the reaction active sites. The surface modification layer.
在一些实施方式中,利用等离子体聚合装置对所述高分子聚合物基膜的表面进行等离子体聚合改性;In some embodiments, a plasma polymerization device is used to perform plasma polymerization modification on the surface of the polymer base film;
所述等离子体聚合装置包括射频电源,所述射频电源的频率为3~30MHz;所述等离子体聚合装置的功率为10~50W。The plasma polymerization device includes a radio frequency power supply, the frequency of the radio frequency power supply is 3 to 30 MHz; the power of the plasma polymerization device is 10 to 50 W.
在一些实施方式中,所述射频电源的频率为10~20MHz。In some embodiments, the frequency of the radio frequency power supply is 10-20 MHz.
在一些实施方式中,所述等离子体聚合装置的功率为20~40W。In some embodiments, the power of the plasma polymerization device is 20-40W.
在一些实施方式中,所述等离子体聚合改性的反应时间为1~60min。In some embodiments, the reaction time of the plasma polymerization modification is 1 to 60 minutes.
本申请的再一方面提供一种金属化聚合物膜,所述金属化聚合物膜包括金属层以及上述改性聚合物膜或上述制备方法制得的改性聚合物膜,所述金属层位于所述改性聚合物膜的至少一个表面改性层上;Another aspect of the present application provides a metallized polymer film. The metalized polymer film includes a metal layer and the above-mentioned modified polymer film or the modified polymer film produced by the above-mentioned preparation method. The metal layer is located on On at least one surface modification layer of the modified polymer film;
可选地,所述金属层的材料包括铜、铜合金、铝、铝合金、镍、镍合金、钛和银中的一种或多种。Optionally, the material of the metal layer includes one or more of copper, copper alloy, aluminum, aluminum alloy, nickel, nickel alloy, titanium and silver.
本申请的又一方面提供一种复合集流体,所述复合集流体包括上述金属化聚合物膜。Yet another aspect of the present application provides a composite current collector including the metallized polymer film described above.
在一些实施方式中,所述复合集流体还包括保护层,所述保护层设置于所述金属层的表面;In some embodiments, the composite current collector further includes a protective layer, the protective layer is disposed on the surface of the metal layer;
可选地,所述保护层的材料包括镍、铬、镍基合金、铜基合金、氧化铜、氧化铝、氧化镍、氧化铬、氧化钴、石墨、炭黑、乙炔黑、科琴黑、碳纳米量子点、碳纳米管、碳纳米纤维和石墨烯中的一种或多种;Optionally, the material of the protective layer includes nickel, chromium, nickel-based alloy, copper-based alloy, copper oxide, aluminum oxide, nickel oxide, chromium oxide, cobalt oxide, graphite, carbon black, acetylene black, Ketjen black, One or more of carbon nanoquantum dots, carbon nanotubes, carbon nanofibers and graphene;
可选地,所述保护层的厚度为10~200nm;Optionally, the thickness of the protective layer is 10-200nm;
可选地,所述金属层的厚度为300~2000nm。Optionally, the thickness of the metal layer is 300-2000 nm.
在一些实施方式中,所述保护层的厚度为50~100nm。In some embodiments, the thickness of the protective layer is 50-100 nm.
在一些实施方式中,所述金属层的厚度为500~1000nm。In some embodiments, the thickness of the metal layer ranges from 500 to 1000 nm.
进一步地,本申请提供一种电极极片,所述极片包括上述复合集流体。Further, the present application provides an electrode pole piece, which includes the above composite current collector.
进一步地,本申请提供一种电池,所述电池包括上述电极极片。Further, the present application provides a battery, which includes the above-mentioned electrode pole piece.
更进一步地,本申请提供一种电子装置,所述电子装置包括上述电池。Furthermore, the present application provides an electronic device, which includes the above-mentioned battery.
本申请的一个或多个实施例的细节在下面的描述中提出。本申请的其它特征、目的和优点将从说明书以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the description below. Other features, objects and advantages of the application will become apparent from the description and claims.
具体实施方式Detailed ways
下面将结合具体的实施例,对本申请的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solution of the present application will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“一种或多种”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application. As used herein, the term "one or more" includes any and all combinations of one or more of the associated listed items.
本申请中,涉及到数值区间,如无特别说明,上述数值区间内视为连续,且包括该范围的最小值及最大值,以及这种最小值与最大值之间的每一个值。进一步地,当范围是指整数时,包括该范围的最小值与最大值之间的每一个整数。此外,当提供多个范围描述特征或特性时,可以合并该范围。换言之,除非另有指明,否则本文中所公开之所有范围应理解为包括其中所归入的任何及所有的子范围。In this application, when it comes to numerical intervals, unless otherwise specified, the above numerical interval is considered to be continuous and includes the minimum value and maximum value of the range, as well as every value between such minimum value and maximum value. Further, when a range refers to an integer, every integer between the minimum value and the maximum value of the range is included. Additionally, when multiple ranges are provided to describe a feature or characteristic, the ranges can be combined. In other words, unless otherwise indicated, all ranges disclosed herein are to be understood to include any and all subranges subsumed therein.
本申请一实施方式,提供一种改性聚合物膜,该改性聚合物膜包括高分子聚合物基膜和表面改性层,表面改性层通过等离子体聚合法形成于高分子聚合物基膜的至少一个表面。One embodiment of the present application provides a modified polymer film. The modified polymer film includes a polymer base film and a surface modification layer. The surface modification layer is formed on the polymer base through a plasma polymerization method. at least one surface of the membrane.
传统的金属化聚合物膜存在聚合物膜与表面的金属层结合不牢固的问题,这是由于聚丙烯、聚乙烯、聚酯等聚合物膜自身的极性较弱,导致表面张力较低,低表面张力的聚合物膜与高表面张力的金属层之间的亲合力较差,从而引发二者界面之间的附着力较低,结合不牢固。为了解决这一问题,通常采用聚合物膜表面电晕的方法,以提高聚合物膜的表面张力,从而提升聚合物膜与金属层的结合牢固性。然而此方法存在如下不足:(1)在保证聚合物膜的力学性能不发生明显变化的前提下,电晕处理后的聚合物膜表面张力一般为35~50mN/m,相比处理前聚合物膜的表面张力(25~35mN/m),其提升幅度有限,且仍与金属层的表面张力(大于100mN/m)存在较大的差距,导致二者之间的结合效果不理想;(2)电晕处理后的聚合物膜表面张力不稳定,存放一段时间后,表面张力降低,最后与处理前的聚合物膜表面张力接近,即存在存储不稳定的问题。Traditional metallized polymer films have the problem that the polymer film is not firmly bonded to the metal layer on the surface. This is due to the weak polarity of polymer films such as polypropylene, polyethylene, and polyester, resulting in low surface tension. The affinity between the polymer film with low surface tension and the metal layer with high surface tension is poor, which leads to low adhesion between the two interfaces and weak bonding. In order to solve this problem, the corona method on the surface of the polymer film is usually used to increase the surface tension of the polymer film, thereby improving the bonding strength between the polymer film and the metal layer. However, this method has the following shortcomings: (1) Under the premise of ensuring that the mechanical properties of the polymer film do not change significantly, the surface tension of the polymer film after corona treatment is generally 35-50mN/m. Compared with the polymer before treatment, The surface tension of the membrane (25~35mN/m) has limited improvement, and there is still a large gap with the surface tension of the metal layer (more than 100mN/m), resulting in an unsatisfactory combination between the two; (2 ) The surface tension of the polymer film after corona treatment is unstable. After being stored for a period of time, the surface tension decreases, and finally it is close to the surface tension of the polymer film before treatment, which means there is a problem of unstable storage.
本申请从表面改性处理的角度出发,创造性地提出一种改性聚合物膜,通过等离子聚 合法在高分子聚合物基膜的单面或双面形成表面改性层,所得到的改性聚合物膜表面极性明显提升,对应的表面张力亦明显提升,且该改性聚合物膜表面张力长期稳定,可有效促进高分子聚合物基膜与金属层牢固结合。因此,以该改性聚合物膜作为基材膜制备金属化聚合物膜,可有效解决改性聚合物膜与金属层结合不牢固的问题。This application creatively proposes a modified polymer film from the perspective of surface modification treatment. A surface modification layer is formed on one or both sides of the polymer base film through plasma polymerization. The resulting modification The surface polarity of the polymer film is significantly increased, and the corresponding surface tension is also significantly increased. The surface tension of the modified polymer film is stable for a long time, which can effectively promote the strong bonding between the polymer base film and the metal layer. Therefore, using the modified polymer film as a base film to prepare a metallized polymer film can effectively solve the problem of weak bonding between the modified polymer film and the metal layer.
在一些实施方式中,表面改性层的反应原料包括丙烯酸、丙烯腈、烯丙胺、乙二胺、正丙胺、甲基丙烯酸、甲基丙烯酸甲酯以及它们的衍生物和共聚物中的一种或多种。In some embodiments, the reaction raw materials of the surface modification layer include one of acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methyl methacrylate, and their derivatives and copolymers. or more.
可以理解地,表面改性层的反应原料包括但不限于丙烯酸、丙烯腈、烯丙胺、乙二胺、正丙胺、甲基丙烯酸、甲基丙烯酸甲酯以及它们的衍生物和共聚物中的任意一种,或者表面改性层的反应原料包括但不限于丙烯酸、丙烯腈、烯丙胺、乙二胺、正丙胺、甲基丙烯酸、甲基丙烯酸甲酯以及它们的衍生物和共聚物中的任意几种按照任意比例形成的混合物。It can be understood that the reaction raw materials of the surface modification layer include, but are not limited to, any of acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methyl methacrylate, and their derivatives and copolymers. One, or the reaction raw materials of the surface modification layer include but are not limited to any of acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methyl methacrylate, and their derivatives and copolymers. A mixture of several types in any proportion.
在一些实施方式中,高分子聚合物基膜的材料包括聚丙烯(PP)、聚乙烯(PE)、聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丁二醇酯(PBT)、聚萘二甲酸乙二醇酯(PEN)、聚酰亚胺(PI)、聚丙乙烯、聚氯乙烯(PVC)、聚偏氟乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚苯醚(PPO)、聚苯乙烯(PS)、聚酰胺、聚酰亚胺以及它们的衍生物中的一种或多种。In some embodiments, the material of the polymer-based film includes polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate ( PBT), polyethylene naphthalate (PEN), polyimide (PI), polypropylene, polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), poly One or more of phenylene sulfide (PPS), polyphenylene ether (PPO), polystyrene (PS), polyamide, polyimide and their derivatives.
可以理解地,高分子聚合物基膜的材料包括但不限于聚丙烯(PP)、聚乙烯(PE)、聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丁二醇酯(PBT)、聚萘二甲酸乙二醇酯(PEN)、聚酰亚胺(PI)、聚丙乙烯、聚氯乙烯(PVC)、聚偏氟乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚苯醚(PPO)、聚苯乙烯(PS)、聚酰胺、聚酰亚胺以及它们的衍生物中的任意一种,或者高分子聚合物基膜的材料包括但不限于聚丙烯(PP)、聚乙烯(PE)、聚对苯二甲酸乙二醇酯(PET)、聚对苯二甲酸丁二醇酯(PBT)、聚萘二甲酸乙二醇酯(PEN)、聚酰亚胺(PI)、聚丙乙烯、聚氯乙烯(PVC)、聚偏氟乙烯(PVDF)、聚四氟乙烯(PTFE)、聚苯硫醚(PPS)、聚苯醚(PPO)、聚苯乙烯(PS)、聚酰胺、聚酰亚胺以及它们的衍生物中的多种按照任意比例形成的混合物。It can be understood that the materials of the polymer-based film include but are not limited to polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polyimide (PI), polypropylene, polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), Any one of polyphenylene sulfide (PPS), polyphenylene ether (PPO), polystyrene (PS), polyamide, polyimide and their derivatives, or the material of the polymer base film includes But not limited to polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate ( PEN), polyimide (PI), polypropylene, polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyphenylene ether (PPO) ), polystyrene (PS), polyamide, polyimide and their derivatives in any proportion of the mixture.
在一些实施方式中,高分子聚合物基膜的厚度为1μm以上。In some embodiments, the thickness of the polymer base film is 1 μm or more.
可以理解地,高分子聚合物基膜的厚度为1μm或大于1μm,包括但不限于1~20μm之间的任意值,例如高分子聚合物基膜的厚度可以为1μm、2μm、3μm、4μm、5μm、6μm、7μm、8μm、9μm、10μm、11μm、12μm、13μm、14μm、15μm、16μm、17μm、18μm、19μm、20μm。考虑到用途、生产成本及稳定性,高分子聚合物基膜的厚度可以为2~20μm。It can be understood that the thickness of the polymer base film is 1 μm or greater than 1 μm, including but not limited to any value between 1 and 20 μm. For example, the thickness of the polymer base film can be 1 μm, 2 μm, 3 μm, 4 μm, 5μm, 6μm, 7μm, 8μm, 9μm, 10μm, 11μm, 12μm, 13μm, 14μm, 15μm, 16μm, 17μm, 18μm, 19μm, 20μm. Considering the use, production cost and stability, the thickness of the polymer base film can be 2 to 20 μm.
在一些实施方式中,表面改性层的厚度为5~200nm。In some embodiments, the thickness of the surface modification layer ranges from 5 to 200 nm.
可以理解地,表面改性层的厚度可以为5~200nm之间的任意值,例如表面改性层的厚度可以为5nm、7nm、10nm、20nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm、100nm、110nm、120nm、130nm、140nm、150nm、160nm、170nm、180nm、190nm、200nm。本申请的表面改性层的作用是改善高分子聚合物基膜的表面性质(表面张力),在改性均匀的前提下增加表面改性层厚度并不能进一步提升表面性质,同时还会增加原料成本。此外,兼顾易于生产操作的前提下,表面改性层的厚度可以为10~100nm。It can be understood that the thickness of the surface modification layer can be any value between 5 and 200nm. For example, the thickness of the surface modification layer can be 5nm, 7nm, 10nm, 20nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm, 200nm. The function of the surface modification layer in this application is to improve the surface properties (surface tension) of the polymer base film. Under the premise of uniform modification, increasing the thickness of the surface modification layer will not further improve the surface properties, and it will also increase the number of raw materials. cost. In addition, taking into account the ease of production and operation, the thickness of the surface modification layer can be 10 to 100 nm.
本申请的另一个方面,提供一种上述改性聚合物膜的制备方法,该制备方法包括以下步骤:对高分子聚合物基膜的表面进行等离子体聚合改性,以在其至少一个表面形成表面改性层。Another aspect of the present application provides a method for preparing the above-mentioned modified polymer film. The preparation method includes the following steps: performing plasma polymerization modification on the surface of the polymer-based film to form at least one surface thereof. Surface modification layer.
在一些实施方式中,对高分子聚合物基膜的表面进行等离子体聚合改性时,通入氧气和氩气组成的混合气体以及反应原料;In some embodiments, when performing plasma polymerization modification on the surface of the polymer base film, a mixed gas composed of oxygen and argon and reaction raw materials are introduced;
混合气体轰击高分子聚合物基膜的表面以提供反应活性位点,反应原料通过反应活性位点接枝于高分子聚合物基膜的表面,从而形成表面改性层。The mixed gas bombards the surface of the polymer-based film to provide reactive sites, and the reaction raw materials are grafted onto the surface of the polymer-based film through the reactive sites, thereby forming a surface modification layer.
需要解释的是,本申请的氧气用于在产生氧等离子体,轰击高分子聚合物基膜,从而提供接枝改性反应活性位点,氩气的作用为产生氩等离子体,轰击高分子聚合物基膜以及粗化高分子聚合物基膜表面,反应原料通过反应活性位点接枝于高分子聚合物基膜的表面,从而形成表面改性层。利用该制备方法制得的改性聚合物膜的表面极性明显提升,对应的表面张力亦明显提升,且该改性聚合物膜表面张力长期稳定,可有效促进高分子聚合物基膜与金属层牢固结合。It should be explained that the oxygen used in this application is used to generate oxygen plasma and bombard the polymer base film, thereby providing active sites for graft modification reactions. The role of argon gas is to generate argon plasma and bombard the polymer polymerization reaction. The surface of the polymer base film is roughened and the reaction raw materials are grafted onto the surface of the polymer base film through the reaction active sites, thereby forming a surface modification layer. The surface polarity of the modified polymer film prepared by this preparation method is significantly improved, and the corresponding surface tension is also significantly increased. Moreover, the surface tension of the modified polymer film is stable for a long time, which can effectively promote the interaction between the polymer base film and the metal. The layers are firmly bonded.
在一些实施方式中,等离子体聚合装置包括两个铜电极,可选地,两个铜电极的距离为5~20cm,根据效果,两个铜电极的距离可以为8~15cm。In some embodiments, the plasma polymerization device includes two copper electrodes. Optionally, the distance between the two copper electrodes is 5 to 20 cm. Depending on the effect, the distance between the two copper electrodes may be 8 to 15 cm.
在一些实施方式中,利用等离子体聚合装置对高分子聚合物基膜的表面进行等离子体聚合改性;In some embodiments, a plasma polymerization device is used to perform plasma polymerization modification on the surface of the polymer base film;
等离子体聚合装置包括射频电源,射频电源的频率为3~30MHz;等离子体聚合装置的功率为10~50W。The plasma polymerization device includes a radio frequency power supply, the frequency of the radio frequency power supply is 3 to 30 MHz; the power of the plasma polymerization device is 10 to 50 W.
可以理解地,射频电源的频率可以为3~30MHz之间的任意值,例如射频电源的频率可以为3MHz、5MHz、8MHz、10MHz、14MHz、18MHz、20MHz、23MHz、26MHz、30MHz。根据效果,射频电源的频率可以为10~20MHz。等离子体聚合装置的功率可以为10~50W之间的任意值,例如等离子体聚合装置的功率可以为10W、15W、20W、25W、30W、35W、40W、45W、50W。根据效果,等离子体聚合装置的功率可以为20~40W。等离子体聚合装置的功率过低时,反应速率过低,功率过高时,反应过快,导致形成的表面改性层不均 匀。It can be understood that the frequency of the radio frequency power supply can be any value between 3 and 30 MHz. For example, the frequency of the radio frequency power supply can be 3 MHz, 5 MHz, 8 MHz, 10 MHz, 14 MHz, 18 MHz, 20 MHz, 23 MHz, 26 MHz, and 30 MHz. Depending on the effect, the frequency of the RF power supply can be 10 to 20MHz. The power of the plasma polymerization device can be any value between 10 and 50W. For example, the power of the plasma polymerization device can be 10W, 15W, 20W, 25W, 30W, 35W, 40W, 45W, and 50W. Depending on the effect, the power of the plasma polymerization device can be 20 to 40W. When the power of the plasma polymerization device is too low, the reaction rate is too low. When the power is too high, the reaction is too fast, resulting in uneven surface modification layers.
在一些实施方式中,氧气和氩气的流量比为(40%~80%):(60%~20%)。In some embodiments, the flow ratio of oxygen and argon is (40% to 80%): (60% to 20%).
本申请的等离子体聚合装置的真空泵在正常工作的条件下,能够通过调节气体流量调节反应压力,具体来说:首先引入氧气及氩气,通过控制二者的流量实现等离子体聚合装置内的压力维持在10~30mTorr中的某个值,然后引入反应原料,通过控制反应原料的流量,使等离子体聚合装置内的压力维持在30~50mTorr中的某个值。等离子体聚合装置内的压力过低或过高,反应活性均会降低。Under normal working conditions, the vacuum pump of the plasma polymerization device of the present application can adjust the reaction pressure by adjusting the gas flow. Specifically: first introduce oxygen and argon, and control the flow of the two to achieve the pressure in the plasma polymerization device. Maintain it at a certain value between 10 and 30 mTorr, then introduce the reaction raw materials, and control the flow rate of the reaction raw materials to maintain the pressure in the plasma polymerization device at a certain value between 30 and 50 mTorr. If the pressure in the plasma polymerization device is too low or too high, the reaction activity will be reduced.
在一些实施方式中,等离子体聚合改性的反应时间为1~60min。In some embodiments, the reaction time of plasma polymerization modification is 1 to 60 minutes.
等离子体聚合改性的反应时间可以为1~60min之间的任意值,例如等离子体聚合改性的反应时间可以为1min、5min、10min、15min、20min、25min、30min、35min、40min、45min、50min、55min、60min。The reaction time of plasma polymerization modification can be any value between 1 and 60 minutes. For example, the reaction time of plasma polymerization modification can be 1min, 5min, 10min, 15min, 20min, 25min, 30min, 35min, 40min, 45min, 50min, 55min, 60min.
上述改性聚合物膜的制备方法中,能够通过调节等离子体聚合改性的反应时间、等离子体聚合装置的射频电源的功率、反应原料和高分子聚合物基膜的材料等参数,从而有效提高改性聚合物膜的表面张力以及改性聚合物膜与金属层的粘结力。In the preparation method of the modified polymer film mentioned above, parameters such as the reaction time of plasma polymerization modification, the power of the radio frequency power supply of the plasma polymerization device, the reaction raw materials and the material of the polymer base film can be adjusted, thereby effectively improving the The surface tension of the modified polymer film and the adhesion between the modified polymer film and the metal layer.
本申请的再一方面提供一种金属化聚合物膜,该金属化聚合物膜包括金属层以及上述改性聚合物膜或上述制备方法制得的改性聚合物膜,金属层位于改性聚合物膜的至少一个表面改性层上;Another aspect of the present application provides a metallized polymer film. The metalized polymer film includes a metal layer and the above-mentioned modified polymer film or the modified polymer film produced by the above-mentioned preparation method. The metal layer is located on the modified polymer film. on at least one surface modification layer of the material film;
可选地,金属层的材料包括铜、铜合金、铝、铝合金、镍、镍合金、钛和银中的一种或多种。Optionally, the material of the metal layer includes one or more of copper, copper alloy, aluminum, aluminum alloy, nickel, nickel alloy, titanium and silver.
在一些实施方式中,金属层的制备方法包括物理气相沉积法、电镀法和化学镀法中的一种或多种,其中,物理气相沉积法包括但不限于电阻加热真空蒸镀法、电子束加热真空蒸镀法、激光加热真空蒸镀法和磁控溅射法。In some embodiments, the preparation method of the metal layer includes one or more of physical vapor deposition, electroplating, and chemical plating, wherein the physical vapor deposition method includes but is not limited to resistance heating vacuum evaporation, electron beam Heating vacuum evaporation method, laser heating vacuum evaporation method and magnetron sputtering method.
本申请的又一方面提供一种复合集流体,该复合集流体包括上述金属化聚合物膜。Yet another aspect of the present application provides a composite current collector, which includes the metallized polymer film described above.
考虑到材料的导电性,同时兼顾成本,正极复合集流体的金属层的材料可以为铝或铝合金,铝合金中铝的含量大于等于80wt%,进一步地,铜的含量可以大于90wt%,负极复合集流体的金属层的材料可以为铜或铜合金,铜合金中铜的含量大于等于80wt%,进一步地,铜的含量可以大于90wt%。Considering the conductivity of the material and taking into account the cost, the material of the metal layer of the positive electrode composite current collector can be aluminum or aluminum alloy. The aluminum content in the aluminum alloy can be greater than or equal to 80wt%. Furthermore, the copper content can be greater than 90wt%. The negative electrode The material of the metal layer of the composite current collector may be copper or copper alloy. The copper content in the copper alloy may be greater than or equal to 80 wt%. Further, the copper content may be greater than 90 wt%.
在一些实施方式中,复合集流体还包括保护层,保护层设置于金属层的表面;In some embodiments, the composite current collector further includes a protective layer, which is disposed on the surface of the metal layer;
可选地,保护层的材料包括镍、铬、镍基合金、铜基合金、氧化铜、氧化铝、氧化镍、氧化铬、氧化钴、石墨、炭黑、乙炔黑、科琴黑、碳纳米量子点、碳纳米管、碳纳米纤维和石墨烯中的一种或多种;Optionally, the material of the protective layer includes nickel, chromium, nickel-based alloy, copper-based alloy, copper oxide, aluminum oxide, nickel oxide, chromium oxide, cobalt oxide, graphite, carbon black, acetylene black, Ketjen black, carbon nanoparticles One or more of quantum dots, carbon nanotubes, carbon nanofibers and graphene;
可选地,保护层的厚度为10~200nm;Optionally, the thickness of the protective layer is 10-200nm;
可选地,金属层的厚度为300~2000nm。Optionally, the thickness of the metal layer is 300-2000nm.
在一些实施方式中,保护层的厚度为50~100nm。In some embodiments, the thickness of the protective layer ranges from 50 to 100 nm.
在一些实施方式中,金属层的厚度为500~1000nm。In some embodiments, the thickness of the metal layer ranges from 500 to 1000 nm.
可以理解地,本申请设置的保护层用于防止金属层被化学腐蚀或机械损坏,保护层的材料包括但不限于镍、铬、镍基合金、铜基合金、氧化铜、氧化铝、氧化镍、氧化铬、氧化钴、石墨、炭黑、乙炔黑、科琴黑、碳纳米量子点、碳纳米管、碳纳米纤维和石墨烯中的任意一种,或者保护层的材料包括但不限于镍、铬、镍基合金、铜基合金、氧化铜、氧化铝、氧化镍、氧化铬、氧化钴、石墨、炭黑、乙炔黑、科琴黑、碳纳米量子点、碳纳米管、碳纳米纤维和石墨烯中的任意几种按照任意比例混合得到的混合物。保护层的厚度可以为10~200nm或50~100nm之间的任意值,例如保护层的厚度可以为10nm、20nm、30nm、40nm、50nm、60nm、70nm、80nm、90nm、100nm、110nm、120nm、130nm、140nm、150nm、160nm、170nm、180nm、190nm、200nm。金属层的厚度为300~2000nm或500~1000nm之间的任意值,例如金属层的厚度可以是300nm、350nm、400nm、450nm、500nm、550nm、600nm、650nm、700nm、750nm、800nm、850nm、900nm、950nm、1000nm、1050nm、1100nm、1200nm、1250nm、1300nm、1350nm、1400nm、1450nm、1500nm、1550nm、1600nm、1650nm、1700nm、1750nm、1800nm、1850nm、1900nm、1950nm或2000nm。It can be understood that the protective layer provided in this application is used to prevent the metal layer from being chemically corroded or mechanically damaged. The materials of the protective layer include but are not limited to nickel, chromium, nickel-based alloys, copper-based alloys, copper oxide, aluminum oxide, and nickel oxide. , any one of chromium oxide, cobalt oxide, graphite, carbon black, acetylene black, Ketjen black, carbon nanometer quantum dots, carbon nanotubes, carbon nanofibers and graphene, or the material of the protective layer includes but is not limited to nickel , Chromium, nickel-based alloy, copper-based alloy, copper oxide, aluminum oxide, nickel oxide, chromium oxide, cobalt oxide, graphite, carbon black, acetylene black, Ketjen black, carbon nanoquantum dots, carbon nanotubes, carbon nanofibers A mixture obtained by mixing any kind of graphene in any proportion. The thickness of the protective layer can be any value between 10 to 200nm or 50 to 100nm. For example, the thickness of the protective layer can be 10nm, 20nm, 30nm, 40nm, 50nm, 60nm, 70nm, 80nm, 90nm, 100nm, 110nm, 120nm, 130nm, 140nm, 150nm, 160nm, 170nm, 180nm, 190nm, 200nm. The thickness of the metal layer is any value between 300-2000nm or 500-1000nm. For example, the thickness of the metal layer can be 300nm, 350nm, 400nm, 450nm, 500nm, 550nm, 600nm, 650nm, 700nm, 750nm, 800nm, 850nm, 900nm. , 950nm, 1000nm, 1050nm, 1100nm, 1200nm, 1250nm, 1300nm, 1350nm, 1400nm, 1450nm, 1500nm, 1550nm, 1600nm, 1650nm, 1700nm, 1750nm, 1800nm, 1850 nm, 1900nm, 1950nm or 2000nm.
在一些实施方式中,复合集流体包括两层保护层,这两层保护层的材料可以相同也可以不同,厚度可以相等也可以不等。In some embodiments, the composite current collector includes two protective layers. The materials of the two protective layers may be the same or different, and the thicknesses of the two protective layers may be equal or unequal.
在一些实施方式中,保护层的制备方法包括但不限于物理气相沉积法、原位成型法和涂布法中的一种或多种。其中,气相沉积法可以为真空蒸镀法和磁控溅射法中的一种或多种;原位成型法可以为在金属层表面原位形成金属氧化物钝化层的方法;涂布法可以为模头涂布法、刮刀涂布法和挤压涂布中的一种或多种。In some embodiments, the protective layer is prepared by a method including, but not limited to, one or more of physical vapor deposition, in-situ forming, and coating. Among them, the vapor deposition method can be one or more of the vacuum evaporation method and the magnetron sputtering method; the in-situ forming method can be a method of forming a metal oxide passivation layer in situ on the surface of the metal layer; the coating method It can be one or more of die coating, blade coating and extrusion coating.
进一步地,本申请提供一种电极极片,该电极极片包括上述复合集流体。Further, the present application provides an electrode pole piece, which includes the above composite current collector.
可以理解地,上述电极极片可以是正极极片,也可以是负极极片。It can be understood that the above-mentioned electrode pole piece may be a positive electrode pole piece or a negative electrode pole piece.
进一步地,本申请提供一种电池,该电池包括上述电极极片。Further, the present application provides a battery, which includes the above-mentioned electrode pole piece.
更进一步地,本申请提供一种电子装置,该电子装置包括上述电池。Furthermore, the present application provides an electronic device, which includes the above-mentioned battery.
本申请对上述电子装置不作限定,上述电子装置可以包括但不限于是手机、台式电脑、笔记本电脑、智能家电、电动汽车、电动自行车、数码相机等。This application does not limit the above-mentioned electronic devices. The above-mentioned electronic devices may include but are not limited to mobile phones, desktop computers, notebook computers, smart home appliances, electric vehicles, electric bicycles, digital cameras, etc.
以下结合具体实施例和对比例对本申请做进一步详细的说明。以下具体实施例中未写明的实验参数,优先参考本申请文件中给出的指引,还可以参考本领域的实验手册或本领 域已知的其它实验方法,或者参考厂商推荐的实验条件。可理解,以下实施例所用的仪器和原料较为具体,在其他具体实施例中,可不限于此。The present application will be further described in detail below in conjunction with specific examples and comparative examples. For experimental parameters not specified in the following specific examples, priority is given to the guidelines given in the application documents. You can also refer to experimental manuals in the field or other experimental methods known in the field, or refer to the experimental conditions recommended by the manufacturer. It can be understood that the instruments and raw materials used in the following examples are relatively specific, and in other specific examples, they may not be limited thereto.
实施例1Example 1
材料选型:所选择的高分子聚合物基膜为商业化的6μm双向拉伸聚丙烯(PP)膜;反应原料为丙烯酸,纯度为分析纯。Material selection: The selected polymer base film is a commercial 6 μm biaxially stretched polypropylene (PP) film; the reaction raw material is acrylic acid, and the purity is analytical grade.
1、制备改性聚合物膜1. Preparation of modified polymer membrane
将厚度为6μm的PP膜置于等离子体聚合装置内,铜电极间的距离设定为10cm,射频电源的功率设定为10W,频率设定为15MHz;Place a PP film with a thickness of 6 μm in a plasma polymerization device, set the distance between copper electrodes to 10cm, set the power of the radio frequency power supply to 10W, and set the frequency to 15MHz;
启动真空泵进行抽真空处理,待等离子体聚合装置的内部压力达到10mTorr后,打开第一路气源,通入氧气与氩气,二者的流量比为70%:30%,通过调整二者的流量使等离子体聚合装置内部的压力维持在20mTorr,待压力稳定在20mTorr后,打开第二路气源,通入丙烯酸气体,通过调节丙烯酸气体的流量,使等离子体聚合装置内部的压力维持在40mTorr;Start the vacuum pump for vacuuming. After the internal pressure of the plasma polymerization device reaches 10mTorr, open the first gas source and introduce oxygen and argon. The flow ratio of the two is 70%:30%. By adjusting the The flow rate maintains the pressure inside the plasma polymerization device at 20mTorr. After the pressure stabilizes at 20mTorr, open the second gas source and introduce acrylic acid gas. By adjusting the flow rate of the acrylic acid gas, the pressure inside the plasma polymerization device is maintained at 40mTorr. ;
启动射频电源,待功率及频率稳定后开始计时,即开始等离子体聚合改性,反应时间为5min,反应完成后,关闭射频电源、第一路气源、第二路气源和真空泵,待内部气压达到大气压后,取出PP膜,即为改性聚合物膜。Start the RF power supply, start timing after the power and frequency are stable, and then start plasma polymerization modification. The reaction time is 5 minutes. After the reaction is completed, turn off the RF power supply, the first air source, the second air source and the vacuum pump, and wait until the internal After the air pressure reaches atmospheric pressure, take out the PP film, which is the modified polymer film.
2、制备负极复合集流体2. Preparation of negative electrode composite current collector
2.1制备金属层2.1 Preparation of metal layer
将上述改性聚合物膜置于真空蒸镀的舱体内,以1400~2000℃的高温将金属蒸发室内的高纯铜丝(纯度大于99.99%)熔化蒸发,蒸发后的金属原子经过真空镀膜室内的冷却系统,沉积在改性聚合物膜的两个表面,形成厚度为1μm的铜金属层;The above-mentioned modified polymer film is placed in a vacuum evaporation chamber, and the high-purity copper wire (purity greater than 99.99%) in the metal evaporation chamber is melted and evaporated at a high temperature of 1400 to 2000°C. The evaporated metal atoms pass through the vacuum coating chamber The cooling system is deposited on both surfaces of the modified polymer film to form a copper metal layer with a thickness of 1 μm;
2.2制备保护层2.2 Preparation of protective layer
通过超声分散的方法将1g石墨烯均匀分散到999g氮甲基吡咯烷酮(NMP)溶液中,配制成固含量为0.1wt%的涂布液,通过模头涂布的工艺将涂布液均匀涂覆到金属层的表面,其中涂覆量控制在80μm,然后在100℃下进行干燥,得到负极复合集流体。1g of graphene was evenly dispersed into 999g of nitrogen methylpyrrolidone (NMP) solution by ultrasonic dispersion, and a coating liquid with a solid content of 0.1wt% was prepared. The coating liquid was evenly coated through a die coating process. to the surface of the metal layer, where the coating amount is controlled to 80 μm, and then dried at 100°C to obtain a negative electrode composite current collector.
3、制备正极复合集流体3. Preparation of positive electrode composite current collector
3.1制备金属层3.1 Preparation of metal layer
将上述改性聚合物膜置于真空蒸镀的舱体内,以1300~2000℃的高温将金属蒸发室内的高纯铝丝(纯度大于99.99%)熔化蒸发,蒸发后的金属原子经过真空镀膜室内的冷却系统,沉积在改性聚合物的两个表面,形成厚度为1μm的铝金属层;The above-mentioned modified polymer film is placed in a vacuum evaporation chamber, and the high-purity aluminum wire (purity greater than 99.99%) in the metal evaporation chamber is melted and evaporated at a high temperature of 1300 to 2000°C. The evaporated metal atoms pass through the vacuum coating chamber The cooling system is deposited on both surfaces of the modified polymer to form an aluminum metal layer with a thickness of 1 μm;
3.2制备保护层3.2 Preparation of protective layer
通过超声分散的方法将1g碳纳米管均匀分散到999g氮甲基吡咯烷酮(NMP)溶液中,配制成固含量为0.1wt%的涂布液,通过模头涂布的工艺将涂布液均匀涂覆到金属层的表面,其中涂覆量控制在90μm,然后在100℃下进行干燥,得到正极复合集流体。1g of carbon nanotubes was evenly dispersed into 999g of nitrogen methylpyrrolidone (NMP) solution by ultrasonic dispersion, and a coating liquid with a solid content of 0.1wt% was prepared. The coating liquid was evenly coated through a die coating process. Coated onto the surface of the metal layer, the coating amount is controlled at 90 μm, and then dried at 100°C to obtain a positive electrode composite current collector.
实施例2Example 2
与实施例1基本相同,区别在于:制备改性聚合物膜时,等离子体聚合改性的反应时间为10min。It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 10 minutes.
实施例3Example 3
与实施例1基本相同,区别在于:制备改性聚合物膜时,等离子体聚合改性的反应时间为20min。It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 20 minutes.
实施例4Example 4
与实施例1基本相同,区别在于:制备改性聚合物膜时,等离子体聚合改性的反应时间为30min。It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 30 minutes.
实施例5Example 5
与实施例1基本相同,区别在于:制备改性聚合物膜时,等离子体聚合改性的反应时间为50min。It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 50 minutes.
实施例6Example 6
与实施例1基本相同,区别在于:制备改性聚合物膜时,等离子体聚合改性的反应时间为1min。It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 1 minute.
实施例7Example 7
与实施例1基本相同,区别在于:制备改性聚合物膜时,等离子体聚合改性的反应时间为60min。It is basically the same as Example 1, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 60 minutes.
实施例8Example 8
与实施例3基本相同,区别在于:制备改性聚合物膜时,等离子体聚合装置的射频电源的功率为20W。It is basically the same as Example 3, except that when preparing the modified polymer film, the power of the radio frequency power supply of the plasma polymerization device is 20W.
实施例9Example 9
与实施例3基本相同,区别在于:制备改性聚合物膜时,等离子体聚合装置的射频电源的功率为30W。It is basically the same as Example 3, except that when preparing the modified polymer film, the power of the radio frequency power supply of the plasma polymerization device is 30W.
实施例10Example 10
与实施例3基本相同,区别在于:制备改性聚合物膜时,等离子体聚合装置的射频电源的功率为40W。It is basically the same as Example 3, except that when preparing the modified polymer film, the power of the radio frequency power supply of the plasma polymerization device is 40W.
实施例11Example 11
与实施例9基本相同,区别在于:制备改性聚合物膜时,反应原料为烯丙胺。It is basically the same as Example 9, except that when preparing the modified polymer film, the reaction raw material is allylamine.
实施例12Example 12
与实施例9基本相同,区别在于:制备改性聚合物膜时,反应原料为丙烯腈。It is basically the same as Example 9, except that when preparing the modified polymer membrane, the reaction raw material is acrylonitrile.
实施例13Example 13
与实施例9基本相同,区别在于:制备改性聚合物膜时,反应原料为甲基丙烯酸。It is basically the same as Example 9, except that when preparing the modified polymer film, the reaction raw material is methacrylic acid.
实施例14Example 14
与实施例9基本相同,区别在于:制备改性聚合物膜时,反应原料为为正丙胺。It is basically the same as Example 9, except that when preparing the modified polymer membrane, the reaction raw material is n-propylamine.
实施例15Example 15
与实施例9基本相同,区别在于:制备改性聚合物膜时,反应原料为甲基丙烯酸甲酯。It is basically the same as Example 9, except that when preparing the modified polymer film, the reaction raw material is methyl methacrylate.
实施例16Example 16
与实施例9基本相同,区别在于:制备改性聚合物膜时,反应原料为乙二胺。It is basically the same as Example 9, except that when preparing the modified polymer membrane, the reaction raw material is ethylenediamine.
实施例17Example 17
与实施例9基本相同,区别在于:制备改性聚合物膜时,高分子聚合物基膜为6μm双向拉伸PET膜。It is basically the same as Example 9, except that when preparing the modified polymer film, the polymer base film is a 6 μm biaxially stretched PET film.
对比例1Comparative example 1
与实施例9基本相同,区别在于:高分子聚合物基膜(PP膜)不进行改性。It is basically the same as Example 9, except that the polymer base film (PP film) is not modified.
对比例2Comparative example 2
与实施例9基本相同,区别在于:表面改性层通过传统的电晕改性法形成,该方法具体包括以下步骤:将厚度为6μm的PP膜置于卷对卷的电晕处理装置中,电晕功率选择10kW,电流选择6A,以50m/min的线速度对PP膜的表面进行改性处理。Basically the same as Example 9, the difference is that the surface modification layer is formed by a traditional corona modification method, which specifically includes the following steps: placing a PP film with a thickness of 6 μm in a roll-to-roll corona treatment device, The corona power is selected to be 10kW, the current is selected to be 6A, and the surface of the PP film is modified at a linear speed of 50m/min.
对比例3Comparative example 3
与实施例9基本相同,区别在于:制备改性聚合物膜时,等离子体聚合改性的反应时间为0.5min。It is basically the same as Example 9, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 0.5 min.
对比例4Comparative example 4
与实施例9基本相同,区别在于:制备改性聚合物膜时,等离子体聚合改性的反应时间为62min。It is basically the same as Example 9, except that when preparing the modified polymer membrane, the reaction time of plasma polymerization modification is 62 minutes.
对比例5Comparative example 5
与实施例9基本相同,区别在于:制备改性聚合物膜时,等离子体聚合装置的射频电源的功率为5W。It is basically the same as Example 9, except that when preparing the modified polymer film, the power of the radio frequency power supply of the plasma polymerization device is 5W.
对比例6Comparative example 6
与实施例9基本相同,区别在于:制备改性聚合物膜时,等离子体聚合装置的射频电源的功率为60W。It is basically the same as Example 9, except that when preparing the modified polymer film, the power of the radio frequency power supply of the plasma polymerization device is 60W.
试验例1表面张力和粘结力测试Test Example 1 Surface Tension and Adhesion Test
对实施例1~15和对比例1~6制备的改性聚合物膜进行表面张力测试,对实施例1~15和对比例1~6制备的改性聚合物膜正极复合集流体和负极复合集流体进行粘结力测试,测试结果见表1。测试方法如下:Conduct surface tension tests on the modified polymer films prepared in Examples 1 to 15 and Comparative Examples 1 to 6, and conduct surface tension tests on the modified polymer films prepared in Examples 1 to 15 and Comparative Examples 1 to 6 for positive electrode composite current collectors and negative electrode composites. The current collector was tested for adhesion, and the test results are shown in Table 1. The test method is as follows:
1、表面张力测试1. Surface tension test
参照GB/T 14216-2008,对改性聚合物膜进行表面张力测试;测试刚制备完成的改性聚合物膜的表面张力,即初始表面张力,以及将制备完成的改性聚合物膜放置三个月,再 对其表面张力进行测试。Refer to GB/T 14216-2008, conduct a surface tension test on the modified polymer film; test the surface tension of the newly prepared modified polymer film, that is, the initial surface tension, and place the prepared modified polymer film for three months, and then test its surface tension.
2、粘结力测试2. Adhesion test
在1mm厚的铝箔上粘接一层Permacel P-94双面胶,在双面胶的上方粘接正极/负极复合集流体,在正极复合集流体/负极复合集流体上方覆盖一层乙烯丙烯酸共聚物薄膜(杜邦Nurcel0903,厚度为50μm),然后在1.3×10 5N/m 2、120℃下热压10s,冷却至室温,裁成150mm×15mm的小条,将小条的乙烯丙烯酸共聚物薄膜固定于拉力机的上夹具,其余部分固定在下夹具,固定好后二者以180°的角度、100mm/min的速度进行剥离,测试的剥离力即为改性聚合物膜与金属层的粘结力。 Bond a layer of Permacel P-94 double-sided tape on a 1mm thick aluminum foil, bond the positive electrode/negative electrode composite current collector on top of the double-sided tape, and cover it with a layer of ethylene acrylic acid copolymer on top of the positive electrode composite current collector/negative electrode composite current collector. material film (DuPont Nurcel0903, thickness 50 μm), then hot-pressed at 1.3×10 5 N/m 2 and 120°C for 10 s, cooled to room temperature, cut into small strips of 150 mm×15 mm, and the ethylene acrylic acid copolymer of the small strips The film is fixed on the upper clamp of the tensile machine, and the remaining part is fixed on the lower clamp. After being fixed, the two are peeled off at an angle of 180° and a speed of 100mm/min. The peeling force tested is the adhesion between the modified polymer film and the metal layer. Knot strength.
表1表面张力和粘结力测试结果Table 1 Surface tension and adhesion test results
Figure PCTCN2022117297-appb-000001
Figure PCTCN2022117297-appb-000001
由表1可以看出,与对比例1~2相比,实施例9的改性聚合物膜的表面张力明显提升,且放置三个月后改性聚合物膜的表面张力基本不变,稳定性显著提高,同时实施例8的正极复合集流体和负极复合集流体中改性聚合物膜与金属层的粘结力也明显提升,说明本申请提供的等离子体聚合法在高分子聚合物基膜表面形成表面改性层所制备的改性聚合物 膜,其表面张力和稳定性得到显著提升,并且该改性聚合物膜与表面金属层的粘结力也得到显著提升;It can be seen from Table 1 that compared with Comparative Examples 1 to 2, the surface tension of the modified polymer film of Example 9 is significantly improved, and after being left for three months, the surface tension of the modified polymer film is basically unchanged and stable. The property is significantly improved, and at the same time, the adhesion between the modified polymer film and the metal layer in the positive electrode composite current collector and negative electrode composite current collector of Example 8 is also significantly improved, indicating that the plasma polymerization method provided by the present application can effectively improve the polymer base film. The surface tension and stability of the modified polymer film prepared by forming a surface modification layer on the surface are significantly improved, and the adhesion between the modified polymer film and the surface metal layer is also significantly improved;
观察实施例1~7和对比例3~4例发现,实施例4、实施例5和实施例7的改性聚合物膜的表面张力比较高,正极复合集流体和负极复合集流体中改性聚合物膜与金属层的粘结力也比较高,说明制备改性聚合物膜时,等离子体聚合改性的反应时间较为重要;Observing Examples 1 to 7 and Comparative Examples 3 to 4, it was found that the surface tension of the modified polymer films of Example 4, Example 5 and Example 7 was relatively high, and the modified positive electrode composite current collector and negative electrode composite current collector The bonding force between the polymer film and the metal layer is also relatively high, indicating that the reaction time of plasma polymerization modification is more important when preparing a modified polymer film;
观察实施例3、实施例8~10和对比例5~6发现,实施例9~10的改性聚合物膜的表面张力相对较高,正极复合集流体和负极复合集流体中改性聚合物膜与金属层的粘结力也相对较高,说明制备改性聚合物膜时,等离子体聚合装置的射频电源的功率对改性效果有很大影响,等离子体聚合装置的射频电源的功率过高时,聚合反应过快,容易造成反应不均匀。Observing Example 3, Examples 8-10 and Comparative Examples 5-6, it was found that the surface tension of the modified polymer films of Examples 9-10 was relatively high, and the modified polymers in the positive electrode composite current collector and the negative electrode composite current collector The bonding force between the film and the metal layer is also relatively high, indicating that when preparing modified polymer films, the power of the radio frequency power supply of the plasma polymerization device has a great impact on the modification effect. The power of the radio frequency power supply of the plasma polymerization device is too high. When the polymerization reaction is too fast, it is easy to cause uneven reaction.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, All should be considered to be within the scope of this manual.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-described embodiments only express several implementation modes of the present application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent application. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all fall within the protection scope of the present application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims (15)

  1. 一种改性聚合物膜,其特征在于,包括高分子聚合物基膜和表面改性层,所述表面改性层通过等离子体聚合法形成于所述高分子聚合物基膜的至少一个表面。A modified polymer film, characterized by comprising a polymer base film and a surface modification layer, the surface modification layer being formed on at least one surface of the polymer base film by a plasma polymerization method .
  2. 根据权利要求1所述的改性聚合物膜,其特征在于,所述表面改性层的反应原料包括丙烯酸、丙烯腈、烯丙胺、乙二胺、正丙胺、甲基丙烯酸、甲基丙烯酸甲酯以及它们的衍生物和共聚物中的一种或多种。The modified polymer film according to claim 1, wherein the reaction raw materials of the surface modification layer include acrylic acid, acrylonitrile, allylamine, ethylenediamine, n-propylamine, methacrylic acid, methacrylic acid methyl One or more of esters and their derivatives and copolymers.
  3. 根据权利要求1~2任一项所述的改性聚合物膜,其特征在于,所述高分子聚合物基膜的材料包括聚丙烯、聚乙烯、聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯、聚萘二甲酸乙二醇酯、聚酰亚胺、聚丙乙烯、聚氯乙烯、聚偏氟乙烯、聚四氟乙烯、聚苯硫醚、聚苯醚、聚苯乙烯、聚酰胺、聚酰亚胺以及它们的衍生物中的一种或多种。The modified polymer film according to any one of claims 1 to 2, characterized in that the material of the polymer base film includes polypropylene, polyethylene, polyethylene terephthalate, polyethylene terephthalate, Butylene terephthalate, polyethylene naphthalate, polyimide, polypropylene, polyvinyl chloride, polyvinylidene fluoride, polytetrafluoroethylene, polyphenylene sulfide, polyphenylene ether, poly One or more of styrene, polyamide, polyimide and their derivatives.
  4. 根据权利要求1~3任一项所述的改性聚合物膜,其特征在于,所述高分子聚合物基膜的厚度为1μm以上。The modified polymer film according to any one of claims 1 to 3, wherein the thickness of the polymer base film is 1 μm or more.
  5. 根据权利要求1~4任一项所述的改性聚合物膜,其特征在于,所述表面改性层的厚度为5~200nm。The modified polymer film according to any one of claims 1 to 4, characterized in that the thickness of the surface modification layer is 5 to 200 nm.
  6. 如权利要求1~5任一项所述的改性聚合物膜的制备方法,其特征在于,包括以下步骤:对所述高分子聚合物基膜的表面进行等离子体聚合改性,以在其至少一个表面形成所述表面改性层。The method for preparing a modified polymer film according to any one of claims 1 to 5, characterized in that it includes the following steps: performing plasma polymerization modification on the surface of the polymer-based film to At least one surface forms the surface modification layer.
  7. 根据权利要求6所述的制备方法,其特征在于,对所述高分子聚合物基膜的表面进行等离子体聚合改性时,通入氧气和氩气组成的混合气体以及反应原料;The preparation method according to claim 6, characterized in that when performing plasma polymerization modification on the surface of the polymer base film, a mixed gas composed of oxygen and argon and reaction raw materials are introduced;
    所述混合气体轰击所述高分子聚合物基膜的表面以提供反应活性位点,所述反应原料通过所述反应活性位点接枝于所述高分子聚合物基膜的表面,从而形成所述表面改性层。The mixed gas bombards the surface of the polymer base film to provide reactive sites, and the reaction raw materials are grafted to the surface of the polymer base film through the reactive sites, thereby forming the reaction active sites. The surface modification layer.
  8. 根据权利要求6~7任一项所述的制备方法,其特征在于,利用等离子体聚合装置对所述高分子聚合物基膜的表面进行等离子体聚合改性;The preparation method according to any one of claims 6 to 7, characterized in that a plasma polymerization device is used to perform plasma polymerization modification on the surface of the polymer base film;
    所述等离子体聚合装置包括射频电源,所述射频电源的频率为3~30MHz;所述等离子体聚合装置的功率为10~50W。The plasma polymerization device includes a radio frequency power supply, the frequency of the radio frequency power supply is 3 to 30 MHz; the power of the plasma polymerization device is 10 to 50 W.
  9. 根据权利要求6~8任一项所述的制备方法,其特征在于,所述等离子体聚合改性的反应时间为1~60min。The preparation method according to any one of claims 6 to 8, characterized in that the reaction time of the plasma polymerization modification is 1 to 60 minutes.
  10. 一种金属化聚合物膜,其特征在于,包括金属层以及权利要求1~5任一项所述的改性聚合物膜或权利要求6~9任一项所述的制备方法制得的改性聚合物膜,所述金属层位于所述改性聚合物膜的至少一个表面改性层上;A metallized polymer film, characterized in that it includes a metal layer and the modified polymer film according to any one of claims 1 to 5 or the modified polymer film prepared by the preparation method according to any one of claims 6 to 9. a modified polymer film, the metal layer is located on at least one surface modification layer of the modified polymer film;
    可选地,所述金属层的材料包括铜、铜合金、铝、铝合金、镍、镍合金、钛和银中的一种或多种。Optionally, the material of the metal layer includes one or more of copper, copper alloy, aluminum, aluminum alloy, nickel, nickel alloy, titanium and silver.
  11. 一种复合集流体,其特征在于,包括权利要求10所述的金属化聚合物膜。A composite current collector, characterized by comprising the metallized polymer film according to claim 10.
  12. 根据权利要求11所述的复合集流体,其特征在于,还包括保护层,所述保护层设置于所述金属层的表面;The composite current collector according to claim 11, further comprising a protective layer disposed on the surface of the metal layer;
    可选地,所述保护层的材料包括镍、铬、镍基合金、铜基合金、氧化铜、氧化铝、氧化镍、氧化铬、氧化钴、石墨、炭黑、乙炔黑、科琴黑、碳纳米量子点、碳纳米管、碳纳米纤维和石墨烯中的一种或多种;Optionally, the material of the protective layer includes nickel, chromium, nickel-based alloy, copper-based alloy, copper oxide, aluminum oxide, nickel oxide, chromium oxide, cobalt oxide, graphite, carbon black, acetylene black, Ketjen black, One or more of carbon nanoquantum dots, carbon nanotubes, carbon nanofibers and graphene;
    可选地,所述保护层的厚度为10~200nm;Optionally, the thickness of the protective layer is 10-200nm;
    可选地,所述金属层的厚度为300~2000nm。Optionally, the thickness of the metal layer is 300-2000 nm.
  13. 一种电极极片,其特征在于,包括权利要求11或12所述的复合集流体。An electrode pole piece, characterized in that it includes the composite current collector according to claim 11 or 12.
  14. 一种电池,其特征在于,包括权利要求13所述的电极极片。A battery, characterized in that it includes the electrode pole piece according to claim 13.
  15. 一种电子装置,其特征在于,包括权利要求14所述的电池。An electronic device, characterized by comprising the battery according to claim 14.
PCT/CN2022/117297 2022-09-06 2022-09-06 Preparation method for modified polymer film, and modified polymer film and use thereof WO2024050693A1 (en)

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WO2002004083A2 (en) * 2000-07-07 2002-01-17 Colorado State University Research Foundation Surface modified membranes and methods for producing the same
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US20110003210A1 (en) * 2009-07-03 2011-01-06 Korea Institute Of Industrial Technology Polyolefin Microporous Membrane Surface-Modified By Hydrophilic Polymer, Surface Modification Method Thereof And Lithium-Ion Polymer Battery Including The Same
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