WO2023115817A1 - Composite current collector, manufacturing method therefor, electrode sheet thereof, and battery - Google Patents

Composite current collector, manufacturing method therefor, electrode sheet thereof, and battery Download PDF

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WO2023115817A1
WO2023115817A1 PCT/CN2022/095463 CN2022095463W WO2023115817A1 WO 2023115817 A1 WO2023115817 A1 WO 2023115817A1 CN 2022095463 W CN2022095463 W CN 2022095463W WO 2023115817 A1 WO2023115817 A1 WO 2023115817A1
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current collector
insulating layer
composite current
layer
conductive layer
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PCT/CN2022/095463
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French (fr)
Chinese (zh)
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庄志
刘洋
蔡裕宏
郭桂略
虞少波
李恒
程跃
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上海恩捷新材料科技有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Cell Electrode Carriers And Collectors (AREA)

Abstract

The present invention relates to the field of batteries. Specifically disclosed is a composite current collector, comprising an insulating layer and a conductive layer, wherein the insulating layer is used for bearing the conductive layer; the conductive layer is used for bearing an electrode active material, and the conductive layer is located on at least one surface of the insulating layer; and the surface of the insulating layer is rough and comprises burrs. According to the composite current collector manufactured in a reactive ion etching (RIE) mode, laser drilling is not needed, so that the cost can be reduced, the reliability is improved, and the service life is prolonged; moreover, in a temperature rise stage caused by overshoot and short circuit, the composite current collector causes the insulating layer to be fused or expanded, and the conductive layer becomes discontinuous, so that the resistance is rapidly increased, the current is rapidly reduced, and the generation of joule heat is inhibited, thereby being capable of effectively reducing the local temperature bulge caused by the short circuit in a battery, and reducing the risks of ignition and explosion of a lithium ion battery.

Description

复合集流体及其制备方法、其极片和电池Composite current collector and its preparation method, its pole piece and battery
交叉引用cross reference
本申请要求2021年12月22日提交的申请号为2021115834792的中国专利申请的优先权。上述申请的内容以引用方式被包含于此。This application claims the priority of Chinese patent application number 2021115834792 filed on December 22, 2021. The content of the above application is incorporated herein by reference.
技术领域technical field
本发明涉及电池领域,具体涉及一种复合集流体及其制备方法、其极片和电池。The invention relates to the field of batteries, in particular to a composite current collector, a preparation method thereof, a pole piece thereof and a battery.
背景技术Background technique
锂离子电池具有能量密度大、输出功率高、循环寿命长等优点而被广泛应用于电动汽车以及消费电子类产品中。然而,近年来,因锂离子电池着火或者爆炸而引发的安全事故层出不穷,严重危害了人们的正常生活。因此,锂离子电池的安全问题引起了科研工作者的广泛重视。Lithium-ion batteries have the advantages of high energy density, high output power, and long cycle life, and are widely used in electric vehicles and consumer electronics products. However, in recent years, safety accidents caused by fire or explosion of lithium-ion batteries have emerged one after another, seriously endangering people's normal life. Therefore, the safety issue of lithium-ion batteries has attracted extensive attention of scientific researchers.
许多实验结果表明,电池内短路所引起的局部温度暴增是锂离子电池着火以及爆炸的元凶。为了避免电池内部发生内短路,科研工作者尝试了众多解决方案,其中,改善集流体的结构设计被认为是一种很有效的方案。Many experimental results have shown that the local temperature surge caused by the short circuit in the battery is the culprit of the fire and explosion of the lithium-ion battery. In order to avoid the internal short circuit inside the battery, researchers have tried many solutions, among which improving the structure design of the current collector is considered to be a very effective solution.
目前已有报道在PPTC(聚合物基正温度系数材料)材料层承载金属层,金属层用于承载电极活性材料层,且金属层位于至少一个表面上的新型集流体结构。此种结构的新型集流体,可以有效降低电池内短路所引起的局部温度暴增,降低锂离子电池着火以及爆炸方面的风险。然而,由于此种新型集流体的导电层和绝缘层分别是金属和高分子聚合物,在加工过程中,导电层容易从绝缘层上脱落,从而影响了该集流体的可靠性以及使用寿命。虽然可以通过在绝缘层的的厚度方向上使用激光打孔来提高剥离强度,但是,激光打孔将会造成两个不利影响。其一,激光打孔会大大增加制造成本,所以对 于此种新型集流体的推广使用是不利的;其二,激光打孔还会破坏高分子绝缘层的连续性以及增加其脆性,使此种新型集流体的拉伸强度和加工性降低。除此之外,也有人通过在聚合物薄膜表面先沉积一层Ni,Ti,Ta等金属,以期增加聚合物薄膜与导电层之间的结合力。但是由于贵金属价格昂贵,此种做法也会大幅增加制造成本,不适合于应用到真正的生产中。Currently, a new current collector structure has been reported in which a metal layer is carried on a PPTC (polymer-based positive temperature coefficient material) material layer, the metal layer is used to carry an electrode active material layer, and the metal layer is located on at least one surface. The new current collector with this structure can effectively reduce the local temperature surge caused by the short circuit in the battery, and reduce the risk of fire and explosion of the lithium-ion battery. However, since the conductive layer and the insulating layer of this new type of current collector are respectively metal and polymer, the conductive layer is easy to fall off from the insulating layer during processing, thereby affecting the reliability and service life of the current collector. Although the peel strength can be improved by using laser drilling in the thickness direction of the insulating layer, laser drilling will cause two adverse effects. First, laser drilling will greatly increase the manufacturing cost, so it is unfavorable for the promotion and use of this new type of current collector; second, laser drilling will also destroy the continuity of the polymer insulating layer and increase its brittleness, making this type of current collector The tensile strength and processability of the novel current collector are reduced. In addition, some people deposit a layer of Ni, Ti, Ta and other metals on the surface of the polymer film in order to increase the bonding force between the polymer film and the conductive layer. However, due to the high price of precious metals, this method will also greatly increase the manufacturing cost and is not suitable for application in real production.
因此,有必要提供一种低成本、高剥离强度的集流体。Therefore, it is necessary to provide a current collector with low cost and high peel strength.
发明内容Contents of the invention
为达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, technical solution of the present invention is achieved in that way:
本发明目的在于提供一种复合集流体,包括绝缘层和导电层,所述绝缘层用于承载所述导电层;所述导电层用于承载电极活性材料,且所述导电层位于所述绝缘层的至少一个表面上;所述绝缘层的表面是粗糙的,且含有毛刺。The object of the present invention is to provide a composite current collector, comprising an insulating layer and a conductive layer, the insulating layer is used to carry the conductive layer; the conductive layer is used to carry electrode active materials, and the conductive layer is located on the insulating layer. on at least one surface of the insulating layer; the surface of the insulating layer is rough and contains burrs.
进一步的,所述绝缘层的材料选自聚酰胺(Polyamide,简称PA)、聚对苯二甲酸酯(Polyethylene terephthalate,简称PET)、聚酰亚胺(Polyimide,简称PI)、聚乙烯(Polyethylene,简称PE)、聚丙烯(Polypropylene,简称PP)、聚苯乙烯(Polystyrene,简称PS)、聚氯乙烯(Polyvinyl chloride,简称PVC)、丙烯腈-丁二烯-苯乙烯共聚物(Acrylonitrile butadiene styrene copolymers,简称ABS)、聚对苯二甲酸丁二醇酯(Polybutylene terephthalat,简称PBT)、聚对苯二甲酰对苯二胺(Poly-p-phenylene terephthamide,简称PPA)、环氧树脂(epoxy resin)、聚甲醛(Polyformaldehyde,简称POM)、酚醛树脂(Phenol-formaldehyde resin)、聚丙乙烯(简称PPE)、聚四氟乙烯(Polytetrafluoroethylene,简称PTFE)、硅橡胶(Silicone rubber)、聚偏氟乙烯(Polyvinylidenefluoride,简称PVDF)、聚碳酸酯(Polycarbonate,简称PC)中的至少一种。Further, the material of the insulating layer is selected from polyamide (Polyamide, referred to as PA), polyethylene terephthalate (Polyethylene terephthalate, referred to as PET), polyimide (Polyimide, referred to as PI), polyethylene (Polyethylene , referred to as PE), polypropylene (Polypropylene, referred to as PP), polystyrene (Polystyrene, referred to as PS), polyvinyl chloride (Polyvinyl chloride, referred to as PVC), acrylonitrile - butadiene - styrene copolymer (Acrylonitrile butadiene styrene copolymer) copolymers, referred to as ABS), polybutylene terephthalate (Polybutylene terephthalat, referred to as PBT), poly-p-phenylene terephthalamide (Poly-p-phenylene terephthalamide, referred to as PPA), epoxy resin (epoxy resin), polyformaldehyde (Polyformaldehyde, referred to as POM), phenolic resin (Phenol-formaldehyde resin), polypropylene (referred to as PPE), polytetrafluoroethylene (Polytetrafluoroethylene, referred to as PTFE), silicone rubber (Silicone rubber), polyvinylidene fluoride (Polyvinylidenefluoride, referred to as PVDF), polycarbonate (Polycarbonate, referred to as PC) at least one.
进一步的,所述导电层的材料选自选自金属导电材料、碳基导电材料中的至少一种;所述金属导电材料优选铝、铜、镍、钛、银、镍铜合金、铝锆 合金中的至少一种,所述碳基导电材料优选石墨、乙炔黑、石墨烯、碳纳米管中的至少一种。Further, the material of the conductive layer is selected from at least one of metal conductive materials and carbon-based conductive materials; the metal conductive materials are preferably aluminum, copper, nickel, titanium, silver, nickel-copper alloy, aluminum-zirconium alloy At least one of the carbon-based conductive materials is preferably at least one of graphite, acetylene black, graphene, and carbon nanotubes.
进一步地,所述绝缘层的厚度为1~20μm,可优选为2~10μm、2~6μm、3~5μm、4~5μm。Further, the thickness of the insulating layer is 1-20 μm, preferably 2-10 μm, 2-6 μm, 3-5 μm, 4-5 μm.
进一步地,所述导电层的厚度为0.05~10μm,可优选为0.1~5μm、0.25~2μm、0.5~1.5μm、1~2μm。Further, the thickness of the conductive layer is 0.05-10 μm, preferably 0.1-5 μm, 0.25-2 μm, 0.5-1.5 μm, 1-2 μm.
进一步的,所述毛刺的尺寸范围在25~2000nm之间,可优选为25~500nm、30~150nm、30~130nm、30~100nm、30~80nm、30~60nm、30~50nm、30~40nm。Further, the size range of the burr is between 25-2000nm, preferably 25-500nm, 30-150nm, 30-130nm, 30-100nm, 30-80nm, 30-60nm, 30-50nm, 30-40nm .
这里,当毛刺的尺寸大于2000nm,就可能超过导电层的厚度了,就没有意义了,太大就不能起到锚定的作用了。当毛刺的尺寸过小,小于25nm,也很难起到锚定的作用。Here, when the size of the burr is greater than 2000nm, it may exceed the thickness of the conductive layer, which is meaningless, and if it is too large, it cannot play the role of anchoring. When the size of the burr is too small, less than 25nm, it is difficult to play an anchoring role.
进一步的,所述毛刺的结构为远离绝缘层表面的一端比与绝缘层表面接触的一端粗,且其是弯折的。Further, the structure of the burr is that the end away from the surface of the insulating layer is thicker than the end contacting the surface of the insulating layer, and it is bent.
进一步的,所述复合集流体的剥离强度为180N/m以上,可优选为220N/m以上、225N/m以上、250N/m以上、275N/m以上、330N/m以上、350N/m以上、370N/m以上、450N/m以上、550N/m以上、720N/m以上、810N/m以上、880N/m以上、990N/m以上。Further, the peel strength of the composite current collector is above 180N/m, preferably above 220N/m, above 225N/m, above 250N/m, above 275N/m, above 330N/m, above 350N/m, Above 370N/m, above 450N/m, above 550N/m, above 720N/m, above 810N/m, above 880N/m, above 990N/m.
进一步的,所述导电层位于所述绝缘层的两个表面上。Further, the conductive layer is located on both surfaces of the insulating layer.
本发明另一目的在于提供一种复合集流体,包括绝缘层、导电层和电镀层,所述绝缘层用于承载所述导电层;所述导电层位于所述绝缘层的至少一个表面上;所述电镀层用于承载电极活性材料,且所述电镀层位于所述导电层远离绝缘层的另一侧上和/或所述绝缘层远离导电层的另一侧上;所述绝缘层的表面是粗糙的,且含有毛刺。Another object of the present invention is to provide a composite current collector, comprising an insulating layer, a conductive layer and an electroplating layer, the insulating layer is used to carry the conductive layer; the conductive layer is located on at least one surface of the insulating layer; The electroplating layer is used to carry electrode active materials, and the electroplating layer is located on the other side of the conductive layer away from the insulating layer and/or the insulating layer is away from the other side of the conductive layer; the insulating layer The surface is rough and contains burrs.
进一步的,所述导电层或电镀层的材料选自铝、铜、镍、钛、银、镍铜合金、铝锆合金中的至少一种。Further, the material of the conductive layer or the electroplating layer is selected from at least one of aluminum, copper, nickel, titanium, silver, nickel-copper alloy, and aluminum-zirconium alloy.
进一步的,所述绝缘层的材料选自聚酰胺、聚对苯二甲酸酯、聚酰亚胺、 聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、丙烯腈-丁二烯-苯乙烯共聚物、聚对苯二甲酸丁二醇酯、聚对苯二甲酰对苯二胺、环氧树脂、聚甲醛、酚醛树脂、聚丙乙烯、聚四氟乙烯、硅橡胶、聚偏氟乙烯、聚碳酸酯中的至少一种。Further, the material of the insulating layer is selected from polyamide, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, acrylonitrile-butadiene-styrene Copolymer, polybutylene terephthalate, polyparaphenylene terephthalamide, epoxy resin, polyoxymethylene, phenolic resin, polypropylene, polytetrafluoroethylene, silicone rubber, polyvinylidene fluoride, at least one of polycarbonates.
进一步的,所述电镀层的厚度为0.25~2μm,可优选为0.5~1.5μm、0.75~1μm。Further, the thickness of the electroplating layer is 0.25-2 μm, preferably 0.5-1.5 μm, 0.75-1 μm.
进一步地,所述绝缘层的厚度为1~20μm,可优选为2~10μm、2~6μm、3~5μm、4~5μm。Further, the thickness of the insulating layer is 1-20 μm, preferably 2-10 μm, 2-6 μm, 3-5 μm, 4-5 μm.
进一步地,所述导电层的厚度为0.05~10μm,可优选为0.1~5μm、0.25~2μm、0.5~1.5μm、1~2μm。Further, the thickness of the conductive layer is 0.05-10 μm, preferably 0.1-5 μm, 0.25-2 μm, 0.5-1.5 μm, 1-2 μm.
进一步的,所述毛刺的尺寸范围在25~2000nm之间,可优选为25~500nm、30~150nm、30~130nm、30~100nm、30~80nm、30~60nm、30~50nm、30~40nm。Further, the size range of the burr is between 25-2000nm, preferably 25-500nm, 30-150nm, 30-130nm, 30-100nm, 30-80nm, 30-60nm, 30-50nm, 30-40nm .
进一步的,所述毛刺的结构为远离绝缘层表面的一端比与绝缘层表面接触的一端粗,且其是弯折的。Further, the structure of the burr is that the end away from the surface of the insulating layer is thicker than the end contacting the surface of the insulating layer, and it is bent.
进一步的,所述复合集流体的剥离强度为180N/m以上,可优选为220N/m以上、225N/m以上、250N/m以上、275N/m以上、330N/m以上、350N/m以上、370N/m以上、450N/m以上、550N/m以上、720N/m以上、810N/m以上、880N/m以上、990N/m以上。Further, the peel strength of the composite current collector is above 180N/m, preferably above 220N/m, above 225N/m, above 250N/m, above 275N/m, above 330N/m, above 350N/m, Above 370N/m, above 450N/m, above 550N/m, above 720N/m, above 810N/m, above 880N/m, above 990N/m.
本发明另一目的在于提供一种复合集流体的制备方法,包括如下步骤:Another object of the present invention is to provide a method for preparing a composite current collector, comprising the following steps:
(1)通过反应离子刻蚀法,在绝缘层的表面上形成毛刺状微结构;(1) Forming a burr-like microstructure on the surface of the insulating layer by reactive ion etching;
(2)在长有毛刺的绝缘层的至少一个表面上通过气相沉积法或化学镀等方法形成导电层。(2) A conductive layer is formed on at least one surface of the insulating layer with burrs by vapor deposition or electroless plating.
进一步的,步骤(2)中的气相沉积法为物理气相沉积法或化学气相沉积法;所述物理气相沉积法为真空蒸镀法、热蒸发法、电子束蒸发法、溅射法中的至少一种。Further, the vapor deposition method in step (2) is a physical vapor deposition method or a chemical vapor deposition method; the physical vapor deposition method is at least one of vacuum evaporation, thermal evaporation, electron beam evaporation, and sputtering A sort of.
更进一步地,所述溅射法为磁控溅射法。Furthermore, the sputtering method is a magnetron sputtering method.
进一步的,所述反应离子刻蚀时的功率控制在10~200W之间,可优选为10~100W、10~50W。Further, the power during the reactive ion etching is controlled between 10-200W, preferably 10-100W, 10-50W.
进一步的,所述反应离子刻蚀时的反应时间控制在10~120s之间,可优选为30~120s、30~90s、10~60s、10~50s、10~30s。Further, the reaction time during the reactive ion etching is controlled between 10-120s, preferably 30-120s, 30-90s, 10-60s, 10-50s, 10-30s.
进一步的,所述反应离子刻蚀时的反应离子的种类为氧、氦、氩、氪、氨、一氧化二氮、二氧化碳、四氟化碳中的一种或两种以上的气体混合物。Further, the type of reactive ions in reactive ion etching is one or a gas mixture of two or more of oxygen, helium, argon, krypton, ammonia, nitrous oxide, carbon dioxide, and carbon tetrafluoride.
本发明另一目的在于提供一种复合集流体的制备方法,包括如下步骤:Another object of the present invention is to provide a method for preparing a composite current collector, comprising the following steps:
(1)通过反应离子刻蚀法,在绝缘层的表面上形成毛刺状微结构;(1) Forming a burr-like microstructure on the surface of the insulating layer by reactive ion etching;
(2)在长有毛刺的绝缘层的至少一个表面上通过气相沉积法或化学镀等方法形成导电层;(2) forming a conductive layer on at least one surface of the insulating layer with burrs by vapor deposition or electroless plating;
(3)在所述导电层远离绝缘层的另一侧上和/或所述绝缘层远离导电层的另一侧上进行电镀形成电镀层。(3) Perform electroplating on the other side of the conductive layer away from the insulating layer and/or on the other side of the insulating layer away from the conductive layer to form an electroplating layer.
本发明另一目的在于提供一种极片,包括上述任一种复合集流体和形成于该复合集流体表面的电极活性材料层。Another object of the present invention is to provide a pole piece, comprising any of the above composite current collectors and an electrode active material layer formed on the surface of the composite current collector.
本发明再一目的在于提供一种电池,包括正极极片、隔膜和负极极片,所述正极极片和/或负极极片为上述目的所提供的极片。Another object of the present invention is to provide a battery, including a positive pole piece, a separator and a negative pole piece, and the positive pole piece and/or the negative pole piece are the pole pieces provided for the above purpose.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明制备的复合集流体,在过冲以及短路引起的温度升高阶段,将导致绝缘层熔断或者鼓胀,导电层变得不连续,所以电阻迅速增大,电流迅速降低,抑制了焦耳热的产生,从而可以有效降低电池内短路所引起的局部温度暴增,降低锂离子电池着火以及爆炸方面的风险;(1) The composite current collector prepared by the present invention will cause the insulating layer to fuse or bulge during the temperature rise stage caused by overshoot and short circuit, and the conductive layer will become discontinuous, so the resistance increases rapidly and the current decreases rapidly, which suppresses the The generation of Joule heat can effectively reduce the local temperature surge caused by the short circuit in the battery, and reduce the risk of fire and explosion of lithium-ion batteries;
(2)本发明制备的复合集流体,可以使导电层(即金属层)厚度大幅降低,降低了金属层产生毛刺的几率,从而降低了短路风险;(2) The composite current collector prepared by the present invention can greatly reduce the thickness of the conductive layer (that is, the metal layer), reduce the probability of burrs on the metal layer, and thereby reduce the risk of short circuit;
(3)本发明制备的复合集流体重量轻,将提高电池的重量能量密度(集流体重量减轻了128.57%,按照PET-1.40g/cm3;Cu-8.96g/cm3计算);(3) The composite current collector prepared by the present invention is light in weight, which will increase the gravimetric energy density of the battery (the weight of the current collector is reduced by 128.57%, calculated according to PET-1.40g/cm3; Cu-8.96g/cm3);
(4)本发明通过反应离子刻蚀(RIE)的方式,提高绝缘层表面的粗糙度,导电层沉积后,其与绝缘层之间的剥离强度将大大提高,且无需激光打 孔,可以降低成本,本发明复合集流体的可靠性将提高,使用寿命将延长。(4) The present invention improves the roughness of the surface of the insulating layer by means of reactive ion etching (RIE). After the conductive layer is deposited, the peeling strength between it and the insulating layer will be greatly improved, and laser drilling is not required, which can reduce the cost, the reliability of the composite current collector of the present invention will be improved, and the service life will be extended.
附图说明Description of drawings
图1为本发明具体实施中的一种复合集流体的结构示意图;Fig. 1 is the structural representation of a kind of composite current collector in the embodiment of the present invention;
图2为本发明具体实施中的另一种复合集流体的结构示意图;Figure 2 is a schematic structural view of another composite current collector in the specific implementation of the present invention;
图3为本发明具体实施中的又一种复合集流体的结构示意图;Fig. 3 is a structural schematic diagram of another composite current collector in the specific implementation of the present invention;
图4为聚对苯二甲酸乙二醇酯膜的SEM图;Fig. 4 is the SEM figure of polyethylene terephthalate film;
图5为经过反应离子刻蚀处理后的聚对苯二甲酸乙二醇酯膜的SEM图;Fig. 5 is the SEM picture of the polyethylene terephthalate film after reactive ion etching treatment;
元件标号说明Component designation description
1、绝缘层1. Insulation layer
2、导电层2. Conductive layer
3、毛刺微结构3. Burr microstructure
4、电镀层4. Plating layer
具体实施方式Detailed ways
以下对本发明的具体实施方式结合附图进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。本发明具体实施方式提供一种复合集流体的制备方法,包括如下步骤:The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention. The specific embodiment of the present invention provides a method for preparing a composite current collector, comprising the following steps:
S1、毛刺状微结构3表面的绝缘层1的形成S1, the formation of the insulating layer 1 on the surface of the burr-like microstructure 3
将绝缘层1(即聚合物薄膜)放入反应离子刻蚀设备的腔体内,通过控制设备的功率,反应时间,以及调变反应离子的种类,如使用氩气,氧气,氮气等,在聚合物薄膜1的表面上形成毛刺状微结构3(如图1),此种微结构3的尺寸在25~2000nm之间。毛刺3在聚合物表面1分布均匀或不均匀,增加了聚合物薄膜1表面的粗糙度并起到了铆钉的作用,导电层2在沉积到聚合物薄膜1上后,毛刺3将起到固定导电层2的作用。因此,导电层2与绝缘层1之间的剥离强度将大大提高。Put the insulating layer 1 (that is, the polymer film) into the cavity of the reactive ion etching equipment, by controlling the power of the equipment, the reaction time, and the type of the reactive ion, such as using argon, oxygen, nitrogen, etc., during the polymerization A burr-like microstructure 3 (as shown in FIG. 1 ) is formed on the surface of the thin film 1 of the object, and the size of the microstructure 3 is between 25nm and 2000nm. The burrs 3 are evenly or unevenly distributed on the polymer surface 1, which increases the surface roughness of the polymer film 1 and acts as a rivet. After the conductive layer 2 is deposited on the polymer film 1, the burrs 3 will fix the conductive layer 2 The role of layer 2. Therefore, the peel strength between the conductive layer 2 and the insulating layer 1 will be greatly improved.
这里,反应离子刻蚀设备的功率控制在10~200W之间。Here, the power of the reactive ion etching equipment is controlled between 10-200W.
这里,反应离子刻蚀设备的反应时间控制在30~120s之间。Here, the response time of the reactive ion etching equipment is controlled between 30 and 120 s.
这里,反应离子的气体种类为氧、氦、氩、氪、氨、一氧化二氮、二氧化 碳、四氟化碳中的一种或两种以上的气体混合物。Here, the gas species of the reactive ions is one or a gas mixture of two or more of oxygen, helium, argon, krypton, ammonia, nitrous oxide, carbon dioxide, and carbon tetrafluoride.
如图4,原始聚对苯二甲酸乙二醇酯膜1表面平整(a-b),根据机械粘结理论,导电层2在沉积到聚对苯二甲酸乙二醇酯膜1表面后,由于导电层2不能嵌入到聚对苯二甲酸乙二醇酯膜1的内部,所以导电层2与聚对苯二甲酸乙二醇酯膜1之间的结合力较弱,剥离强度较低。As shown in Figure 4, the surface of the original polyethylene terephthalate film 1 is flat (a-b). According to the mechanical bonding theory, after the conductive layer 2 is deposited on the surface of the polyethylene terephthalate film 1, due to the conductive Layer 2 cannot be embedded into the polyethylene terephthalate film 1, so the bonding force between the conductive layer 2 and the polyethylene terephthalate film 1 is weak, and the peel strength is low.
如图5,经过反应离子刻蚀后的聚对苯二甲酸乙二醇酯膜1表面粗糙(c-d),且清晰可见毛刺均匀的分布在聚对苯二甲酸乙二醇酯膜1的表面上,毛刺3尖端比低端粗,且是弯折的,形似倒钩,所以可以起到铆钉的作用(类似于苍耳子表面的毛刺作用)。根据机械粘结理论,由于导电层2可以嵌入到聚对苯二甲酸乙二醇酯膜1的内部,所以聚对苯二甲酸乙二醇酯膜1与导电层2之间的结合力大大提高,整个新型复合集流体的剥离强度也随之提高。As shown in Figure 5, the surface of the polyethylene terephthalate film 1 after reactive ion etching is rough (c-d), and it is clearly visible that the burrs are evenly distributed on the surface of the polyethylene terephthalate film 1 , The tip of the burr 3 is thicker than the lower end, and is bent, like a barb, so it can play the role of a rivet (similar to the burr on the surface of cocklebur). According to the mechanical bonding theory, since the conductive layer 2 can be embedded inside the polyethylene terephthalate film 1, the bonding force between the polyethylene terephthalate film 1 and the conductive layer 2 is greatly improved , the peel strength of the whole new composite current collector is also increased.
S2、复合集流体的形成S2. Formation of composite current collector
如图1,在长有毛刺3的绝缘层1的两个表面上通过气相沉积法形成导电层2;如图3,在导电层2上进行电镀形成电镀层4;如图4,在导电层2远离绝缘层1的另一侧上和绝缘层1远离导电层2的另一侧上进行电镀形成电镀层4。As shown in Figure 1, a conductive layer 2 is formed by vapor deposition on the two surfaces of the insulating layer 1 with burrs 3; as shown in Figure 3, electroplating is performed on the conductive layer 2 to form an electroplated layer 4; 2 Perform electroplating on the other side away from the insulating layer 1 and on the other side of the insulating layer 1 away from the conductive layer 2 to form an electroplating layer 4 .
这里,气相沉积法为物理气相沉积法或化学气相沉积法;Here, the vapor deposition method is a physical vapor deposition method or a chemical vapor deposition method;
优选物理气相沉积法,再优选真空蒸镀法、热蒸发法、电子束蒸发法、溅射法中的至少一种,最优选磁控溅射法。Physical vapor deposition is preferred, and at least one of vacuum evaporation, thermal evaporation, electron beam evaporation, and sputtering is preferred, and magnetron sputtering is most preferred.
这里,所述电镀为化学镀、离子镀中的至少一种。Here, the electroplating is at least one of electroless plating and ion plating.
本发明具体实施方式提供一种复合集流体,包括绝缘层和导电层,所述绝缘层用于承载所述导电层;所述导电层用于承载电极活性材料,且所述导电层位于所述绝缘层的至少一个表面上;所述绝缘层的表面是粗糙的,且含有毛刺。The specific embodiment of the present invention provides a composite current collector, including an insulating layer and a conductive layer, the insulating layer is used to carry the conductive layer; the conductive layer is used to carry electrode active materials, and the conductive layer is located on the On at least one surface of the insulating layer; the surface of the insulating layer is rough and contains burrs.
进一步的,所述绝缘层的材料选自聚酰胺(Polyamide,简称PA)、聚对苯二甲酸酯(Polyethylene terephthalate,简称PET)、聚酰亚胺(Polyimide,简称PI)、聚乙烯(Polyethylene,简称PE)、聚丙烯(Polypropylene,简称PP)、 聚苯乙烯(Polystyrene,简称PS)、聚氯乙烯(Polyvinyl chloride,简称PVC)、丙烯腈-丁二烯-苯乙烯共聚物(Acrylonitrile butadiene styrene copolymers,简称ABS)、聚对苯二甲酸丁二醇酯(Polybutylene terephthalat,简称PBT)、聚对苯二甲酰对苯二胺(Poly-p-phenylene terephthamide,简称PPA)、环氧树脂(epoxy resin)、聚甲醛(Polyformaldehyde,简称POM)、酚醛树脂(Phenol-formaldehyde resin)、聚丙乙烯(简称PPE)、聚四氟乙烯(Polytetrafluoroethylene,简称PTFE)、硅橡胶(Silicone rubber)、聚偏氟乙烯(Polyvinylidenefluoride,简称PVDF)、聚碳酸酯(Polycarbonate,简称PC)中的至少一种。Further, the material of the insulating layer is selected from polyamide (Polyamide, referred to as PA), polyethylene terephthalate (Polyethylene terephthalate, referred to as PET), polyimide (Polyimide, referred to as PI), polyethylene (Polyethylene , referred to as PE), polypropylene (Polypropylene, referred to as PP), polystyrene (Polystyrene, referred to as PS), polyvinyl chloride (Polyvinyl chloride, referred to as PVC), acrylonitrile - butadiene - styrene copolymer (Acrylonitrile butadiene styrene copolymer) copolymers, referred to as ABS), polybutylene terephthalate (Polybutylene terephthalat, referred to as PBT), poly-p-phenylene terephthalamide (Poly-p-phenylene terephthalamide, referred to as PPA), epoxy resin (epoxy resin), polyformaldehyde (Polyformaldehyde, referred to as POM), phenolic resin (Phenol-formaldehyde resin), polypropylene (referred to as PPE), polytetrafluoroethylene (Polytetrafluoroethylene, referred to as PTFE), silicone rubber (Silicone rubber), polyvinylidene fluoride (Polyvinylidenefluoride, referred to as PVDF), polycarbonate (Polycarbonate, referred to as PC) at least one.
进一步的,所述导电层的材料选自选自金属导电材料、碳基导电材料中的至少一种;所述金属导电材料优选铝、铜、镍、钛、银、镍铜合金、铝锆合金中的至少一种,所述碳基导电材料优选石墨、乙炔黑、石墨烯、碳纳米管中的至少一种。Further, the material of the conductive layer is selected from at least one of metal conductive materials and carbon-based conductive materials; the metal conductive materials are preferably aluminum, copper, nickel, titanium, silver, nickel-copper alloy, aluminum-zirconium alloy At least one of the carbon-based conductive materials is preferably at least one of graphite, acetylene black, graphene, and carbon nanotubes.
进一步地,所述绝缘层的厚度为1~20μm,可优选为2~10μm、2~6μm、3~5μm、4~5μm。Further, the thickness of the insulating layer is 1-20 μm, preferably 2-10 μm, 2-6 μm, 3-5 μm, 4-5 μm.
进一步地,所述导电层的厚度为0.05~10μm,可优选为0.1~5μm、0.25~2μm、0.5~1.5μm、1~2μm。Further, the thickness of the conductive layer is 0.05-10 μm, preferably 0.1-5 μm, 0.25-2 μm, 0.5-1.5 μm, 1-2 μm.
进一步的,所述毛刺的尺寸范围在25~2000nm之间,可优选为25~500nm、30~150nm、30~130nm、30~100nm、30~80nm、30~60nm、30~50nm、30~40nm。Further, the size range of the burr is between 25-2000nm, preferably 25-500nm, 30-150nm, 30-130nm, 30-100nm, 30-80nm, 30-60nm, 30-50nm, 30-40nm .
这里,当毛刺的尺寸大于2000nm,就可能超过导电层的厚度了,就没有意义了,太大就不能起到锚定的作用了。当毛刺的尺寸过小,小于25nm,也很难起到锚定的作用。Here, when the size of the burr is greater than 2000nm, it may exceed the thickness of the conductive layer, which is meaningless, and if it is too large, it cannot play the role of anchoring. When the size of the burr is too small, less than 25nm, it is difficult to play an anchoring role.
进一步的,所述毛刺的结构为远离绝缘层表面的一端比与绝缘层表面接触的一端粗,且其是弯折的。Further, the structure of the burr is that the end away from the surface of the insulating layer is thicker than the end contacting the surface of the insulating layer, and it is bent.
进一步的,所述复合集流体的剥离强度为180N/m以上,可优选为220N/m 以上、225N/m以上、250N/m以上、275N/m以上、330N/m以上、350N/m以上、370N/m以上、450N/m以上、550N/m以上、720N/m以上、810N/m以上、880N/m以上、990N/m以上。Further, the peel strength of the composite current collector is above 180N/m, preferably above 220N/m, above 225N/m, above 250N/m, above 275N/m, above 330N/m, above 350N/m, Above 370N/m, above 450N/m, above 550N/m, above 720N/m, above 810N/m, above 880N/m, above 990N/m.
进一步的,所述导电层位于所述绝缘层的两个表面上。Further, the conductive layer is located on both surfaces of the insulating layer.
本发明具体实施方式提供一种复合集流体,包括绝缘层、导电层和电镀层,所述绝缘层用于承载所述导电层;所述导电层位于所述绝缘层的至少一个表面上;所述电镀层用于承载电极活性材料,且所述电镀层位于所述导电层远离绝缘层的另一侧上和/或所述绝缘层远离导电层的另一侧上;所述绝缘层的表面是粗糙的,且含有毛刺。The specific embodiment of the present invention provides a composite current collector, including an insulating layer, a conductive layer and an electroplating layer, the insulating layer is used to carry the conductive layer; the conductive layer is located on at least one surface of the insulating layer; the The electroplating layer is used to carry electrode active materials, and the electroplating layer is located on the other side of the conductive layer away from the insulating layer and/or on the other side of the insulating layer away from the conductive layer; the surface of the insulating layer is rough and contains burrs.
进一步的,所述导电层或电镀层的材料选自铝、铜、镍、钛、银、镍铜合金、铝锆合金中的至少一种。Further, the material of the conductive layer or the electroplating layer is selected from at least one of aluminum, copper, nickel, titanium, silver, nickel-copper alloy, and aluminum-zirconium alloy.
进一步的,所述绝缘层的材料选自聚酰胺、聚对苯二甲酸酯、聚酰亚胺、聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、丙烯腈-丁二烯-苯乙烯共聚物、聚对苯二甲酸丁二醇酯、聚对苯二甲酰对苯二胺、环氧树脂、聚甲醛、酚醛树脂、聚丙乙烯、聚四氟乙烯、硅橡胶、聚偏氟乙烯、聚碳酸酯中的至少一种。Further, the material of the insulating layer is selected from polyamide, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, polyvinyl chloride, acrylonitrile-butadiene-styrene Copolymer, polybutylene terephthalate, polyparaphenylene terephthalamide, epoxy resin, polyoxymethylene, phenolic resin, polypropylene, polytetrafluoroethylene, silicone rubber, polyvinylidene fluoride, at least one of polycarbonates.
进一步的,所述电镀层的厚度为0.25~2μm,可优选为0.5~1.5μm、0.75~1μm。Further, the thickness of the electroplating layer is 0.25-2 μm, preferably 0.5-1.5 μm, 0.75-1 μm.
进一步地,所述绝缘层的厚度为1~20μm,可优选为2~10μm、2~6μm、3~5μm、4~5μm。Further, the thickness of the insulating layer is 1-20 μm, preferably 2-10 μm, 2-6 μm, 3-5 μm, 4-5 μm.
进一步地,所述导电层的厚度为0.05~10μm,可优选为0.1~5μm、0.25~2μm、0.5~1.5μm、1~2μm。Further, the thickness of the conductive layer is 0.05-10 μm, preferably 0.1-5 μm, 0.25-2 μm, 0.5-1.5 μm, 1-2 μm.
进一步的,所述毛刺的尺寸范围在25~2000nm之间,可优选为25~500nm、30~150nm、30~130nm、30~100nm、30~80nm、30~60nm、30~50nm、30~40nm。Further, the size range of the burr is between 25-2000nm, preferably 25-500nm, 30-150nm, 30-130nm, 30-100nm, 30-80nm, 30-60nm, 30-50nm, 30-40nm .
进一步的,所述毛刺的结构为远离绝缘层表面的一端比与绝缘层表面接触的一端粗,且其是弯折的。Further, the structure of the burr is that the end away from the surface of the insulating layer is thicker than the end contacting the surface of the insulating layer, and it is bent.
进一步的,所述复合集流体的剥离强度为180N/m以上,可优选为220N/m以上、225N/m以上、250N/m以上、275N/m以上、330N/m以上、350N/m以上、370N/m以上、450N/m以上、550N/m以上、720N/m以上、810N/m以上、880N/m以上、990N/m以上。Further, the peel strength of the composite current collector is above 180N/m, preferably above 220N/m, above 225N/m, above 250N/m, above 275N/m, above 330N/m, above 350N/m, Above 370N/m, above 450N/m, above 550N/m, above 720N/m, above 810N/m, above 880N/m, above 990N/m.
以下将通过具体实施例对本发明进行详细描述。The present invention will be described in detail through specific examples below.
在以下实施例和对比例中,相关数据按照如下方法测定:In the following examples and comparative examples, relevant data are determined according to the following methods:
(1)SEM(1) SEM
将反应离子刻蚀的样品,在经过喷金处理后开始测试其表面形貌。喷金是为了提高图片的清晰度,喷金颗粒很小,不会影响毛刺的形貌。使用场发射扫描电子显微镜(FE-SEM)进行拍摄,在低电压的条件下进行拍摄,以免灼烧破坏毛刺形貌。The surface morphology of the reactive ion etched samples was tested after gold spraying treatment. The purpose of spraying gold is to improve the clarity of the picture. The sprayed gold particles are very small and will not affect the shape of the burrs. The field emission scanning electron microscope (FE-SEM) was used for shooting, and the shooting was carried out under the condition of low voltage to avoid burning and destroying the burr morphology.
(2)剥离强度(2) Peel strength
a.将50mm*19mm(长*宽)的3M双面胶带贴于钢板的上端。a. Paste 50mm*19mm (length*width) 3M double-sided tape on the upper end of the steel plate.
b.将待测隔膜的涂布面贴于胶带上,隔膜应平行于钢板。b. Paste the coated surface of the diaphragm to be tested on the tape, and the diaphragm should be parallel to the steel plate.
c.将钢板的下端固定在下夹具上,将未贴胶带一端的待测隔膜夹于上夹具中。c. Fix the lower end of the steel plate on the lower fixture, and clamp the diaphragm to be tested at the end without tape in the upper fixture.
d.按规定试验条件,按照拉伸试验机操作规定开动试验机,进行试验。d. According to the specified test conditions, start the testing machine according to the operating regulations of the tensile testing machine, and conduct the test.
e.试样剥离后,读取最大剥离强度。e. After the sample is peeled off, read the maximum peel strength.
f.按以上步骤测试所有待测样品。f. Test all samples to be tested according to the above steps.
(3)毛刺尺寸(3) Burr size
干涉显微镜法:利用光波干涉原理,将被测表面的形状误差以干涉条纹图形显示出来,并利用放大倍数高的显微镜将这些干涉条纹的微观部分放大后进行测量,这种方法适用于测量范围在0.025~0.8μm。Interference microscopy method: Using the principle of light wave interference, the shape error of the measured surface is displayed as an interference fringe pattern, and the microscopic part of these interference fringes is magnified by a microscope with a high magnification for measurement. This method is suitable for measurement ranges in 0.025~0.8μm.
(4)厚度(4) Thickness
采用测厚仪,打开主电源,按测试要求设定好修正系数;将样品放置测试台上,下压探针,使其与样品接触良好,读取厚度结果。Use the thickness gauge, turn on the main power, set the correction coefficient according to the test requirements; place the sample on the test platform, press down the probe to make it in good contact with the sample, and read the thickness result.
(5)方块电阻(5) Square resistance
打开主电源,按测试要求设定好修正系数;选择测量类别后,切换仪器到测量模式;将样品放置测试台上,下压探针,使其与样品接触良好,读取测试结果。Turn on the main power supply, set the correction coefficient according to the test requirements; after selecting the measurement category, switch the instrument to the measurement mode; place the sample on the test bench, press the probe down to make it in good contact with the sample, and read the test result.
实施例1Example 1
将厚度4μm的聚对苯二甲酸乙二醇酯膜1放入反应离子刻蚀设备的腔体内,通过设置设备的功率为10W、反应时间为30s,以及反应离子的种类为氩气,在聚对苯二甲酸乙二醇酯膜1的表面上形成30nm的毛刺状微结构3,再在其一个表面化学镀上1μm厚的铜层2,该表面与铜层2间的剥离强度如表1。Put the polyethylene terephthalate film 1 with a thickness of 4 μm into the cavity of the reactive ion etching equipment, set the power of the equipment to 10W, the reaction time to 30s, and the type of the reactive ion to be argon, and the A burr-like microstructure 3 of 30 nm is formed on the surface of the ethylene terephthalate film 1, and a 1 μm thick copper layer 2 is chemically plated on one surface thereof, and the peel strength between the surface and the copper layer 2 is shown in Table 1 .
实施例2Example 2
将实施例1中设备的功率调整为50W,其余不变,在聚对苯二甲酸乙二醇酯膜1的表面上形成40nm的毛刺状微结构3,再在其一个表面化学镀上1μm厚的铜层2,测试该表面与铜层2间的剥离强度如表1。The power of the equipment in Example 1 is adjusted to 50W, and all the other remain unchanged. On the surface of the polyethylene terephthalate film 1, a burr-like microstructure 3 of 40nm is formed, and then a 1 μm thick microstructure is electrolessly plated on one of its surfaces. The copper layer 2, test the peel strength between the surface and the copper layer 2 as shown in Table 1.
实施例3Example 3
将实施例1中设备的功率调整为100W,其余不变,在聚对苯二甲酸乙二醇酯膜1的表面上形成60nm的毛刺状微结构3,再在其一个表面化学镀上1μm厚的铜层2,测试该表面与铜层2间的剥离强度如表1。The power of equipment in embodiment 1 is adjusted to 100W, all the other remain unchanged, form the burr shape microstructure 3 of 60nm on the surface of polyethylene terephthalate film 1, go up 1 μ m thick on one surface chemical plating again The copper layer 2, test the peel strength between the surface and the copper layer 2 as shown in Table 1.
实施例4Example 4
将实施例1中设备的功率调整为200W,其余不变,在聚对苯二甲酸乙二醇酯膜1的表面上形成80nm的毛刺状微结构3,再在其一个表面化学镀上1μm厚的铜层2,测试该表面与铜层2间的剥离强度如表1。The power of the equipment in Example 1 is adjusted to 200W, and all the other remain unchanged. On the surface of the polyethylene terephthalate film 1, a burr-like microstructure 3 of 80nm is formed, and then one of its surfaces is chemically plated with a thickness of 1 μm. The copper layer 2, test the peel strength between the surface and the copper layer 2 as shown in Table 1.
实施例5Example 5
将厚度4μm的聚对苯二甲酸乙二醇酯膜1放入反应离子刻蚀设备的腔体内,通过设置设备的功率为100W、反应时间为30s,以及反应离子的种类为氧气,在聚对苯二甲酸乙二醇酯膜1的表面上形成50nm的毛刺状微结构3,再在其一个表面溅射上1μm厚的铜层2,测试该表面与铜层2间的剥离强度如表1。Put the polyethylene terephthalate film 1 with a thickness of 4 μm into the cavity of the reactive ion etching equipment, set the power of the equipment to 100W, the reaction time to 30s, and the type of the reactive ion to be oxygen, and the polyethylene terephthalate film A 50nm burr-like microstructure 3 is formed on the surface of the ethylene glycol phthalate film 1, and a 1 μm thick copper layer 2 is sputtered on one surface thereof, and the peel strength between the surface and the copper layer 2 is tested as shown in Table 1 .
实施例6Example 6
将实施例5中反应时间调整为60s,其余不变,在聚对苯二甲酸乙二醇酯膜1的表面上形成80nm的毛刺状微结构3,再在其一个表面溅射上1μm厚的铜层2,测试该表面与铜层2间的剥离强度如表1。The reaction time in embodiment 5 is adjusted to 60s, all the other remain unchanged, form the burr-like microstructure 3 of 80nm on the surface of polyethylene terephthalate film 1, sputter on its one surface again thick 1 μm Copper layer 2, test the peel strength between the surface and copper layer 2 as shown in Table 1.
实施例7Example 7
将实施例5中反应时间调整为90s,其余不变,在聚对苯二甲酸乙二醇酯膜1的表面上形成100nm的毛刺状微结构3,再在其一个表面溅射上1μm厚的铜层2,测试该表面与铜层2间的剥离强度如表1。The reaction time in embodiment 5 is adjusted to 90s, all the other remain unchanged, on the surface of polyethylene terephthalate film 1, form the burr-like microstructure 3 of 100nm, sputter on one surface of it again thick 1 μm Copper layer 2, test the peel strength between the surface and copper layer 2 as shown in Table 1.
实施例8Example 8
将实施例5中反应时间调整为120s,其余不变,在聚对苯二甲酸乙二醇酯膜1的表面上形成130nm的毛刺状微结构3,再在其一个表面溅射上1μm厚的铜层2,测试该表面与铜层2间的剥离强度及方块电阻如表1。The reaction time in embodiment 5 is adjusted to 120s, all the other remain unchanged, form the burr-like microstructure 3 of 130nm on the surface of polyethylene terephthalate film 1, sputter on its one surface again thick 1 μm Copper layer 2, test the peel strength and sheet resistance between the surface and copper layer 2 as shown in Table 1.
实施例9Example 9
在实施例8中远离铜层2中与聚对苯二甲酸乙二醇酯膜溅射相接触的一侧的另一表面电镀上0.75μm厚的铜层4,测试其方块电阻如表1。In Example 8, a copper layer 4 with a thickness of 0.75 μm was electroplated on the other surface away from the side of the copper layer 2 that is in contact with the sputtering of the polyethylene terephthalate film, and its sheet resistance was tested as shown in Table 1.
实施例10Example 10
在实施例8中远离铜层2中与聚对苯二甲酸乙二醇酯膜溅射相接触的一侧的另一表面电镀上1μm厚的铜层4,测试其方块电阻如表1。In Example 8, a copper layer 4 with a thickness of 1 μm was electroplated on the other surface away from the side of the copper layer 2 that is in contact with the sputtering of the polyethylene terephthalate film, and its sheet resistance was tested as shown in Table 1.
实施例11Example 11
将实施例5中反应时间调整为150s,其余不变,在聚对苯二甲酸乙二醇酯膜1的表面上形成150nm的毛刺状微结构3,再在其一个表面溅射上1μm厚的铜层2,测试该表面与铜层2间的剥离强度如表1。The reaction time in embodiment 5 is adjusted to 150s, all the other remain unchanged, form the burr-like microstructure 3 of 150nm on the surface of polyethylene terephthalate film 1, sputter on one surface of it again thick 1 μm Copper layer 2, test the peel strength between the surface and copper layer 2 as shown in Table 1.
实施例12Example 12
将厚度4μm的聚对苯二甲酸乙二醇酯膜1放入反应离子刻蚀设备的腔体内,通过设置设备的功率为100W、反应时间为120s,以及反应离子的种类为氧气,在聚对苯二甲酸乙二醇酯膜1的表面上形成130nm的毛刺状微结构3,再在其一个表面真空蒸镀上2μm厚的铝层2,测试该表面与铝层2 间的剥离强度如表1。Put the polyethylene terephthalate film 1 with a thickness of 4 μm into the cavity of the reactive ion etching equipment, set the power of the equipment to 100W, the reaction time to 120s, and the type of the reactive ion to be oxygen, and the polyethylene terephthalate film A 130nm burr-like microstructure 3 is formed on the surface of the ethylene glycol phthalate film 1, and then a 2 μm thick aluminum layer 2 is vacuum-deposited on one of its surfaces, and the peel strength between the surface and the aluminum layer 2 is tested as shown in the table 1.
实施例13Example 13
将厚度4μm的聚乙烯薄膜1放入反应离子刻蚀设备的腔体内,通过设置设备的功率为100W、反应时间为30s,以及反应离子的种类为氧气,在聚乙烯薄膜1的表面上形成50nm的毛刺状微结构3,再在其一个表面溅射上1μm厚的铜层2,测试该表面与铜层2间的剥离强度如表1。Put the polyethylene film 1 with a thickness of 4 μm into the cavity of the reactive ion etching equipment, set the power of the equipment to 100W, the reaction time to 30s, and the type of the reactive ion to be oxygen to form a 50nm layer on the surface of the polyethylene film 1. The burr-like microstructure 3 was sputtered on one surface of the copper layer 2 with a thickness of 1 μm, and the peel strength between the surface and the copper layer 2 was tested as shown in Table 1.
对比例1Comparative example 1
在厚度4μm的聚对苯二甲酸乙二醇酯膜1的一个表面溅射上1μm厚的的铜层2,测试该表面与铜层2间的剥离强度如表1。A copper layer 2 with a thickness of 1 μm was sputtered on a surface of a polyethylene terephthalate film 1 with a thickness of 4 μm, and the peel strength between the surface and the copper layer 2 was tested as shown in Table 1.
对比例2Comparative example 2
在厚度4μm的聚对苯二甲酸乙二醇酯膜1的一个表面真空蒸镀上2μm厚的的铝层2,测试该表面与铝层2间的剥离强度如表1。A 2 μm thick aluminum layer 2 was vacuum-evaporated on a surface of a polyethylene terephthalate film 1 with a thickness of 4 μm, and the peel strength between the surface and the aluminum layer 2 was tested as shown in Table 1.
表1 实施例1~12与对比例1~2测试参数及性能对照表Table 1 Test parameters and performance comparison table of Examples 1-12 and Comparative Examples 1-2
Figure PCTCN2022095463-appb-000001
Figure PCTCN2022095463-appb-000001
Figure PCTCN2022095463-appb-000002
Figure PCTCN2022095463-appb-000002
以上涉及到公知常识的内容不作详细描述,本领域的技术人员能够理解。本文中所提到的毛刺状微结构的尺寸为众多毛刺尺寸的平均值。The above content related to common knowledge will not be described in detail, and those skilled in the art can understand it. The size of the burr-like microstructure mentioned in this article is the average value of many burr sizes.
以上所述仅为本发明的一些具体实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。The above descriptions are only some specific embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.

Claims (20)

  1. 一种复合集流体,其特征在于:包括绝缘层和导电层,所述绝缘层用于承载所述导电层;所述导电层用于承载电极活性材料,且所述导电层位于所述绝缘层的至少一个表面上;所述绝缘层的表面是粗糙的,且含有毛刺。A composite current collector, characterized in that: it includes an insulating layer and a conductive layer, the insulating layer is used to carry the conductive layer; the conductive layer is used to carry electrode active materials, and the conductive layer is located on the insulating layer on at least one surface of the insulating layer; the surface of the insulating layer is rough and contains burrs.
  2. 根据权利要求1所述的复合集流体,其特征在于:所述绝缘层的材料选自聚酰胺、聚对苯二甲酸酯、聚酰亚胺、聚乙烯、聚丙烯、聚苯乙烯、聚氯乙烯、丙烯腈-丁二烯-苯乙烯共聚物、聚对苯二甲酸丁二醇酯、聚对苯二甲酰对苯二胺、环氧树脂、聚甲醛、酚醛树脂、聚丙乙烯、聚四氟乙烯、硅橡胶、聚偏氟乙烯、聚碳酸酯中的至少一种。The composite current collector according to claim 1, characterized in that: the material of the insulating layer is selected from polyamide, polyethylene terephthalate, polyimide, polyethylene, polypropylene, polystyrene, poly Vinyl chloride, acrylonitrile-butadiene-styrene copolymer, polybutylene terephthalate, poly-p-phenylene terephthalamide, epoxy resin, polyoxymethylene, phenolic resin, polypropylene, poly At least one of tetrafluoroethylene, silicone rubber, polyvinylidene fluoride, and polycarbonate.
  3. 根据权利要求1所述的复合集流体,其特征在于:所述导电层的材料选自金属导电材料、碳基导电材料中的至少一种。The composite current collector according to claim 1, characterized in that: the material of the conductive layer is selected from at least one of metal conductive materials and carbon-based conductive materials.
  4. 根据权利要求1所述的复合集流体,其特征在于:所述毛刺的尺寸范围在25~500nm之间。The composite current collector according to claim 1, characterized in that: the size range of the burrs is between 25-500 nm.
  5. 根据权利要求1所述的复合集流体,其特征在于:所述毛刺的结构为远离绝缘层表面的一端比与绝缘层表面接触的一端粗,且其是弯折的。The composite current collector according to claim 1, characterized in that: the structure of the burr is that the end away from the surface of the insulating layer is thicker than the end contacting the surface of the insulating layer, and the burrs are bent.
  6. 根据权利要求1所述的复合集流体,其特征在于:所述复合集流体的剥离强度为180N/m以上。The composite current collector according to claim 1, wherein the peel strength of the composite current collector is above 180 N/m.
  7. 根据权利要求3所述的复合集流体,其特征在于:所述金属导电材料选自铝、铜、镍、钛、银、镍铜合金、铝锆合金中的至少一种。The composite current collector according to claim 3, wherein the metal conductive material is selected from at least one of aluminum, copper, nickel, titanium, silver, nickel-copper alloy, and aluminum-zirconium alloy.
  8. 根据权利要求4所述的复合集流体,其特征在于:所述毛刺的尺寸范围在30~130nm之间。The composite current collector according to claim 4, characterized in that: the size range of the burr is between 30nm and 130nm.
  9. 根据权利要求6所述的复合集流体,其特征在于:所述复合集流体的剥离强度为450N/m以上。The composite current collector according to claim 6, characterized in that the peel strength of the composite current collector is above 450 N/m.
  10. 一种复合集流体,其特征在于:包括绝缘层、导电层和电镀层,所述绝缘层用于承载所述导电层;所述导电层位于所述绝缘层的至少一个表面上; 所述电镀层用于承载电极活性材料,且所述电镀层位于所述导电层远离绝缘层的另一侧上和/或所述绝缘层远离导电层的另一侧上;所述绝缘层的表面是粗糙的,且含有毛刺。A composite current collector, characterized in that: comprising an insulating layer, a conductive layer and an electroplating layer, the insulating layer is used to carry the conductive layer; the conductive layer is located on at least one surface of the insulating layer; the electroplating layer is used to carry the electrode active material, and the electroplating layer is located on the other side of the conductive layer away from the insulating layer and/or on the other side of the insulating layer away from the conductive layer; the surface of the insulating layer is rough and contain burrs.
  11. 根据权利要求10所述的复合集流体,其特征在于:所述导电层或电镀层的材料选自铝、铜、镍、钛、银、镍铜合金、铝锆合金中的至少一种。The composite current collector according to claim 10, characterized in that: the material of the conductive layer or the electroplating layer is selected from at least one of aluminum, copper, nickel, titanium, silver, nickel-copper alloy, and aluminum-zirconium alloy.
  12. 一种复合集流体的制备方法,其特征在于,包括如下步骤:A method for preparing a composite current collector, comprising the steps of:
    (1)通过反应离子刻蚀法,在绝缘层的表面上形成毛刺状微结构;(1) Forming a burr-like microstructure on the surface of the insulating layer by reactive ion etching;
    (2)在长有毛刺的绝缘层的至少一个表面上通过气相沉积或化学镀法形成导电层。(2) A conductive layer is formed on at least one surface of the burr-grown insulating layer by vapor deposition or electroless plating.
  13. 根据权利要求12所述的复合集流体的制备方法,其特征在于:步骤(2)中的气相沉积法为物理气相沉积法或化学气相沉积法;所述物理气相沉积法为真空蒸镀法、热蒸发法、电子束蒸发法、溅射法中的至少一种。The preparation method of the composite current collector according to claim 12, characterized in that: the vapor deposition method in step (2) is a physical vapor deposition method or a chemical vapor deposition method; the physical vapor deposition method is a vacuum evaporation method, At least one of thermal evaporation, electron beam evaporation, and sputtering.
  14. 根据权利要求12所述的复合集流体的制备方法,其特征在于:所述反应离子刻蚀时的功率控制在10~200W之间。The method for preparing a composite current collector according to claim 12, characterized in that: the power during the reactive ion etching is controlled between 10-200W.
  15. 根据权利要求12所述的复合集流体的制备方法,其特征在于:所述反应离子刻蚀时的反应时间控制在10~120s之间。The preparation method of the composite current collector according to claim 12, characterized in that: the reaction time during the reactive ion etching is controlled between 10-120s.
  16. 根据权利要求12所述的复合集流体的制备方法,其特征在于:所述反应离子刻蚀时的反应离子的种类为氧、氦、氩、氪、氨、一氧化二氮、二氧化碳、四氟化碳中的一种或两种以上的气体混合物。The preparation method of the composite current collector according to claim 12, characterized in that: the type of the reactive ion during the reactive ion etching is oxygen, helium, argon, krypton, ammonia, nitrous oxide, carbon dioxide, tetrafluoro One or more gas mixtures of carbon dioxide.
  17. 一种复合集流体的制备方法,其特征在于,包括如下步骤:A method for preparing a composite current collector, comprising the steps of:
    (1)通过反应离子刻蚀法,在绝缘层的表面上形成毛刺状微结构;(1) Forming a burr-like microstructure on the surface of the insulating layer by reactive ion etching;
    (2)在长有毛刺的绝缘层的至少一个表面上通过气相沉积或化学镀法形成导电层;(2) forming a conductive layer on at least one surface of the insulating layer with burrs by vapor deposition or electroless plating;
    (3)在所述导电层远离绝缘层的另一侧上和/或所述绝缘层远离导电层的另一侧上进行电镀形成电镀层。(3) Perform electroplating on the other side of the conductive layer away from the insulating layer and/or on the other side of the insulating layer away from the conductive layer to form an electroplating layer.
  18. 根据权利要求17所述的复合集流体的制备方法,其特征在于:所述电镀为化学镀、离子镀中的至少一种。The method for preparing a composite current collector according to claim 17, wherein the electroplating is at least one of electroless plating and ion plating.
  19. 一种极片,其特征在于:包括权利要求1~11中任一权利要求所述的复合集流体和形成于所述复合集流体表面的电极活性材料层。A pole piece, characterized in that it comprises the composite current collector according to any one of claims 1 to 11 and an electrode active material layer formed on the surface of the composite current collector.
  20. 一种电池,包括正极极片、隔膜和负极极片,其特征在于:所述正极极片和/或负极极片为权利要求19中所述的极片。A battery, comprising a positive pole piece, a separator and a negative pole piece, characterized in that: the positive pole piece and/or the negative pole piece are the pole pieces described in claim 19.
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CN217822872U (en) * 2022-05-16 2022-11-15 宁德时代新能源科技股份有限公司 Current collector, pole piece, battery monomer, battery and power utilization device

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