WO2024045945A1 - Solar cell and manufacturing method therefor - Google Patents

Solar cell and manufacturing method therefor Download PDF

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Publication number
WO2024045945A1
WO2024045945A1 PCT/CN2023/108563 CN2023108563W WO2024045945A1 WO 2024045945 A1 WO2024045945 A1 WO 2024045945A1 CN 2023108563 W CN2023108563 W CN 2023108563W WO 2024045945 A1 WO2024045945 A1 WO 2024045945A1
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silicon wafer
amorphous silicon
manufacturing
layer
acid solution
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PCT/CN2023/108563
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French (fr)
Chinese (zh)
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程浩
杨秀清
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通威太阳能(金堂)有限公司
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Publication of WO2024045945A1 publication Critical patent/WO2024045945A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/20Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof such devices or parts thereof comprising amorphous semiconductor materials
    • H01L31/202Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof such devices or parts thereof comprising amorphous semiconductor materials including only elements of Group IV of the Periodic Table
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/308Chemical or electrical treatment, e.g. electrolytic etching using masks
    • H01L21/3081Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their composition, e.g. multilayer masks, materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/308Chemical or electrical treatment, e.g. electrolytic etching using masks
    • H01L21/3083Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
    • H01L21/3085Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane characterised by their behaviour during the process, e.g. soluble masks, redeposited masks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/308Chemical or electrical treatment, e.g. electrolytic etching using masks
    • H01L21/3083Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
    • H01L21/3086Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane characterised by the process involved to create the mask, e.g. lift-off masks, sidewalls, or to modify the mask, e.g. pre-treatment, post-treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
    • H01L31/075Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PIN type, e.g. amorphous silicon PIN solar cells
    • H01L31/076Multiple junction or tandem solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/20Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof such devices or parts thereof comprising amorphous semiconductor materials
    • H01L31/208Particular post-treatment of the devices, e.g. annealing, short-circuit elimination
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present application relates to the technical field of solar cell manufacturing, and in particular to a solar cell and a manufacturing method thereof.
  • the plate PECVD method is usually used to deposit an amorphous silicon film. Specifically, the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer are deposited sequentially on the front side of the N-type silicon wafer. , and then sequentially deposit a second intrinsic amorphous silicon layer and a boron-doped amorphous silicon layer on the back of the N-type silicon wafer.
  • the phosphorus-doped amorphous silicon will be plated around the back side of the N-type silicon wafer.
  • the second intrinsic amorphous silicon layer and the boron-doped amorphous silicon layer are successively deposited on the back of the N-type silicon wafer, the boron-doped amorphous silicon will be incompatible with the phosphorus doping in the surrounding plating area on the back of the silicon wafer.
  • the crystalline silicon contacts to form a PN junction, and the current will conduct forward through the PN junction in the surrounding plating area, and contact with the ITO on the front of the silicon wafer to cause leakage, seriously affecting the battery's electrical performance and yield.
  • the purpose of the embodiments of the present application includes providing a solar cell and a manufacturing method thereof to improve the problem of battery leakage.
  • embodiments of the present application provide a method for manufacturing a solar cell, including the following steps:
  • S2 sequentially deposits the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer on the front side of the silicon wafer;
  • S3 performs an oxidation treatment on the back of the silicon wafer to form a silicon oxide layer on the back of the silicon wafer;
  • S4 uses acid solution to remove the silicon oxide layer on the back of the silicon wafer
  • S5 sequentially deposits a second intrinsic amorphous silicon layer and a boron-doped amorphous silicon layer on the back side of the silicon wafer.
  • the plate PECVD method is usually used to deposit the amorphous silicon film, that is, the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer are deposited sequentially on the front side of the N-type silicon wafer, and then the A second intrinsic amorphous silicon layer and a boron-doped amorphous silicon layer are sequentially deposited on the back of the N-type silicon wafer.
  • the phosphorus-doped amorphous silicon will be plated around the back side of the N-type silicon wafer.
  • the second intrinsic amorphous silicon layer and the boron-doped amorphous silicon layer are successively deposited on the back of the N-type silicon wafer, the boron-doped amorphous silicon will be incompatible with the phosphorus doping in the surrounding plating area on the back of the silicon wafer.
  • the crystalline silicon contacts to form a PN junction, and the current will conduct forward through the PN junction in the surrounding plating area, and contact with the ITO on the front of the silicon wafer to cause leakage, seriously affecting the battery's electrical performance and yield. Therefore, it is necessary to remove the surrounding plating on the back of the silicon wafer to prevent the boron-doped amorphous silicon from contacting the phosphorus-doped amorphous silicon in the surrounding plating area on the back of the silicon wafer to form a PN junction to avoid leakage.
  • alkaline solutions or acid solutions a mixture of hydrofluoric acid and nitric acid
  • the inventor continued to study the cause of this problem and found that if an alkaline solution or an acid solution (a mixture of hydrofluoric acid and nitric acid) is used to etch and remove the amorphous silicon layer plated around the back of the solar cell, the alkaline solution , or acid solution (a mixture of hydrofluoric acid and nitric acid) will destroy the prepared suede on the back, thereby affecting the electrical performance of the battery.
  • an alkaline solution or an acid solution a mixture of hydrofluoric acid and nitric acid
  • the method for removing the bypass plating is to first oxidize the back side of the silicon wafer to form a silicon oxide layer on the back side of the silicon wafer, and then use an acid solution to remove the silicon oxide layer on the back side of the silicon wafer.
  • the manufacturing method in this application can not only remove the winding plating, but also reduce the impact on the texture on the back of the silicon wafer, solve the problem of battery leakage to a certain extent, and obtain battery sheets with good electrical performance and excellent yield.
  • the oxidation treatment includes using ozone water or nitric acid solution to react with the back side of the silicon wafer and the amorphous silicon plated on the back side to generate a silicon oxide layer.
  • the thickness of the silicon oxide layer is 15-60 nm.
  • the concentration of ozone is 20-30 ppb, and the contact reaction takes 40-120 seconds under normal temperature conditions; and the ozone water also includes hydrofluoric acid, and the mixture of hydrofluoric acid and water The volume ratio is 1:150-1:800.
  • the volume of nitric acid and water in the nitric acid solution is 1:20-1:45, and the contact reaction takes 40-120s under normal temperature conditions.
  • a water film is formed on the front side. Covered by the water film, the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer deposited on the front side are protected from damage.
  • the acid solution is a hydrofluoric acid solution.
  • the volume ratio of hydrofluoric acid to water in the hydrofluoric acid solution is 1:15-1:30, and the contact time between the acid solution and the silicon oxide layer is 20-120s.
  • the silicon wafer is transported through a chain cleaning equipment.
  • the present application provides a solar cell prepared by any of the above manufacturing methods.
  • FIG. 1 is a schematic structural diagram of the solar cell provided by this application.
  • Figure 2 is a schematic diagram of the back side plating produced when the front side is deposited in the prior art
  • FIG. 3 is a flow chart of the preparation process of the solar cell provided by this application.
  • 110-silicon wafer 120-first intrinsic amorphous silicon layer; 130-phosphorus doped amorphous silicon layer; 140-first TCO layer; 150-first electrode; 160-second intrinsic amorphous silicon layer Crystalline silicon layer; 170 - boron doped amorphous silicon layer; 180 - second TCO layer; 190 - second electrode; 120' - first intrinsic amorphous silicon layer; 130' - phosphorus doped amorphous silicon layer.
  • FIG 1 is a schematic structural diagram of a solar cell provided by this application. Please refer to Figure 1.
  • the solar cell includes an N-type silicon wafer 110, a first intrinsic amorphous silicon layer 120 located on the front side of the N-type silicon wafer 110, phosphorus-doped amorphous silicon The silicon layer 130, the first TCO layer 140 and the first electrode 150, as well as the second intrinsic amorphous silicon layer 160, the boron doped amorphous silicon layer 170, the second TCO layer 180 and the second Electrode 190.
  • Figure 2 is a schematic diagram of the back side plating produced when the front side is deposited in the prior art.
  • the method of preparing a solar cell is usually as follows: first texturing the two surfaces of the silicon wafer, and then depositing a first intrinsic amorphous silicon layer 120 and phosphorus doping on the front side of the silicon wafer 110.
  • the amorphous silicon layer 130 will be plated around the back side of the silicon wafer 110 to form a first intrinsic amorphous silicon layer 120' and a phosphorus-doped amorphous silicon layer 130'; continue to coat the silicon wafer 110
  • the second intrinsic amorphous silicon layer 160 and the boron-doped amorphous silicon layer 170 are sequentially deposited on the back side.
  • the second intrinsic amorphous silicon layer 160 and the boron-doped amorphous silicon layer 170 It will come into contact with the first intrinsic amorphous silicon layer 120' and the phosphorus-doped amorphous silicon layer 130' that are plated on the back side, forming a PN junction forward conduction, causing leakage and affecting the battery's electrical performance and yield. Therefore, it is necessary to remove the surrounding plating on the back of the silicon wafer to prevent the boron-doped amorphous silicon from contacting the phosphorus-doped amorphous silicon in the surrounding plating area on the back of the silicon wafer to form a PN junction to avoid leakage.
  • the method for removing circumferential plating from TOPCon batteries is to use an alkali solution or an acid solution (a mixture of hydrofluoric acid and nitric acid) to remove the circumferentially plated polysilicon.
  • an alkali solution or an acid solution a mixture of hydrofluoric acid and nitric acid
  • the inventor continued to study the cause of this problem and found that if an alkaline solution or an acid solution (a mixture of hydrofluoric acid and nitric acid) is used to etch and remove the amorphous silicon layer plated around the back of the solar cell, the alkaline solution , or acid solution (a mixture of hydrofluoric acid and nitric acid) will destroy the prepared suede on the back, thereby affecting the electrical performance of the battery.
  • an alkaline solution or an acid solution a mixture of hydrofluoric acid and nitric acid
  • the manufacturing method includes: texturing both surfaces of the silicon wafer 110, sequentially depositing the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 on the front side of the silicon wafer 110, and oxidizing the back side of the silicon wafer. Process to form a silicon oxide layer on the back of the silicon wafer, and use an acid solution to remove the silicon wafer The second intrinsic amorphous silicon layer 160 and the boron doped amorphous silicon layer 170 are sequentially deposited on the back side of the silicon wafer 110.
  • the first intrinsic amorphous silicon layer 120' and the phosphorus-doped amorphous silicon layer 130' plated around the back are oxidized to form a silicon oxide layer.
  • an acid solution to remove the silicon oxide layer It can protect the suede formed on the back. While removing the plating, it can also reduce the impact on the suede on the back of the silicon wafer. It can also solve the problem of battery leakage to a certain extent and obtain a battery with good electrical performance and excellent yield. Cell.
  • FIG. 3 is a flow chart of the manufacturing process of the solar cell provided by this application. Please refer to Figure 3.
  • the manufacturing method of the solar cell provided by this application is introduced in detail below:
  • the silicon wafer can be an N-type silicon wafer or a P-type silicon wafer.
  • the embodiment of the present application provides that the silicon wafer is a single crystal silicon wafer, and an alkali solution (for example: strong alkali, NaOH or KOH) is used for texturing.
  • the silicon wafer is a polycrystalline silicon wafer, and acid liquid (for example: strong acid, nitric acid or/and hydrofluoric acid) is used for texturing.
  • the thickness of the first intrinsic amorphous silicon layer 120 is 5-10 nm
  • the thickness of the phosphorus-doped amorphous silicon layer 130 is 5-10 nm.
  • both the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 are formed by a plasma enhanced chemical vapor deposition method.
  • the method of covering the water film may be: dropping clean water (for example, pure water) on the front side of the silicon wafer 110 , and due to the tension of the water, a water film is covered on the front side of the silicon wafer 110 .
  • the coverage of the water film can prevent the oxidation treatment from causing damage to the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 on the front side of the silicon wafer when the back side of the silicon wafer is subsequently oxidized.
  • ozone water or nitric acid solution to oxidize the back of the silicon wafer to form a 15-60nm silicon oxide layer on the back of the silicon wafer.
  • ozone water or nitric acid solution can be used to react with the backside of the silicon wafer 110 and the first intrinsic amorphous silicon layer 120' and the phosphorus-doped amorphous silicon layer 130' plated around the backside to generate SiO 2 .
  • the thickness of the silicon oxide layer may be 15nm, 20nm, 25nm, 30nm, 35nm, 40nm, 45nm, 50nm, 55nm or 60nm.
  • the thickness of the silicon oxide layer is related to the thickness of the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 formed on the front surface. The thicker the thickness of the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130, the thicker the thickness of the silicon oxide layer; if the thickness of the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 is Thin, the thickness of the silicon oxide layer is also thinner.
  • ozone water is used to contact and react with the back side of the silicon wafer and the amorphous silicon plated on the back side at room temperature for 40-120 seconds to generate SiO 2 , and the concentration of the ozone water is 20-30 ppb.
  • normal temperature refers to the temperature of the workshop where solar cells are produced.
  • the ozone water is neither heated nor refrigerated, and the temperature is not controlled.
  • the contact time of ozone water with the back side of the silicon wafer is 40s, 50s, 60s, 70s, 80s, 90s, 100s, 110s or 120s; the concentration of ozone water is 20ppb, 22ppb, 24ppb, 26ppb, 28ppb or 30ppb . If the concentration of ozone water is higher and the contact time is longer, the thickness of the silicon oxide layer formed is thicker; if the concentration of ozone water is lower and the contact time is shorter, the thickness of the silicon oxide layer formed is thinner.
  • hydrofluoric acid can be added to the ozone water to maintain the stability of the ozone water.
  • the volume ratio of hydrofluoric acid to water is 1:150-1:800.
  • the volume ratio of hydrofluoric acid to water is 1:150, 1:200, 1:250, 1:300, 1:350, 1:400, 1:450, 1:500, 1:550, 1:600, 1:650, 1:700, 1:750 or 1:800.
  • a nitric acid solution is used to contact and react with the back side of the silicon wafer and the amorphous silicon plated on the back side under normal temperature conditions for 40-120 seconds to generate SiO 2 , and the volume ratio of nitric acid to water is 1:20- 1:45.
  • the contact time between ozone water and the back side of the silicon wafer is 40s, 50s, 60s, 70s, 80s, 90s, 100s, 110s or 120s; in the nitric acid solution, the volume ratio of nitric acid to water is 1:20, 1 :25, 1:30, 1:35, 1:40 or 1:45. If the concentration of the nitric acid solution is higher and the contact time is longer, the thickness of the silicon oxide layer formed is thicker; if the concentration of the nitric acid solution is lower and the contact time is shorter, the thickness of the silicon oxide layer formed is thinner.
  • hydrofluoric acid solution to remove the silicon oxide layer formed on the back.
  • a hydrofluoric acid solution to remove the silicon oxide layer produced by the oxidation treatment.
  • the volume ratio of hydrofluoric acid to water is 1:15-1:30, and the contact reaction is carried out under normal temperature conditions for 20-120 seconds.
  • the volume ratio of hydrofluoric acid to water is 1:15, 1:20, 1:25 or 1:30; the contact time between the silicon oxide layer and the hydrofluoric acid solution is 20s, 30s, 40s, 50s, 60s , 70s, 80s, 90s, 100s, 110s or 120s. If the concentration of the hydrofluoric acid solution is higher and the contact is relatively short, the silicon oxide layer can be removed; if the concentration of the hydrofluoric acid solution is lower and the contact is relatively long, the silicon oxide layer can be removed.
  • a chain Cleaning equipment is used to transport silicon wafers.
  • the chain cleaning equipment includes a chain conveying mechanism, a first tank and a second tank.
  • the first tank is filled with ozone water or nitric acid solution
  • the second tank is filled with hydrofluoric acid solution.
  • the chain conveying mechanism includes a support member and a conveyor chain.
  • the support member has a hole.
  • the silicon wafer is arranged on the support member.
  • the liquid can contact the silicon wafer through the hole on the support member.
  • the conveyor chain transmits and the silicon wafer can be placed on the support member.
  • the silicon wafer is transferred to the target location.
  • the silicon wafer in order to oxidize and acid treat a silicon wafer, can be placed on a support with the back side of the silicon wafer facing down.
  • the silicon wafer on the support is located in the first tank body and is in contact with the first tank body.
  • the ozone water or nitric acid solution is exposed to the target time, and then the conveyor chain is started, so that the silicon wafer on the support is located in the second tank and contacted with the hydrofluoric acid solution in the second tank for the target time, and then the conveyor chain is started to transport it out.
  • the transmission speed of the conveyor chain can also be controlled so that the silicon wafer is gradually transported, and during the transmission process, it is in contact with the ozone water or nitric acid solution in the first tank for a target time, and with the hydrofluoric acid solution in the second tank for a target time. .
  • the second intrinsic amorphous silicon layer 160 and the boron-doped amorphous silicon layer 170 are sequentially deposited on the back side of the silicon wafer 110.
  • the thickness of the second intrinsic amorphous silicon layer 160 is 8-12 nm, and the thickness of the boron-doped amorphous silicon layer 170 is 10-15 nm.
  • the second intrinsic amorphous silicon layer 160 and the boron-doped amorphous silicon layer 170 are both formed by a plasma enhanced chemical vapor deposition method.
  • first TCO layer 140 and the second TCO layer 180 deposit the first TCO layer 140 and the second TCO layer 180 on the front and back sides of the silicon wafer respectively.
  • the first electrode 150 and the second electrode 190 are then formed on the front and back sides of the silicon wafer.
  • This embodiment provides a method for manufacturing a solar cell, including the following steps:
  • the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 ⁇ m.
  • the oxidation tank is filled with ozone water.
  • the concentration of ozone and water is maintained at 25 ppb.
  • the volume ratio of HF and water is 1:150.
  • the temperature is maintained at 25°C.
  • the contact time between the back side of the silicon wafer and the ozone water is set to 40 seconds. , oxidize the silicon wafer around the coating surface to form 30nm SiO 2 .
  • the pickling tank is filled with hydrofluoric acid solution.
  • the volume ratio of nitric acid to water is 1:30.
  • the temperature is maintained at 25°C; the back side of the silicon wafer is in contact with the hydrofluoric acid solution.
  • the contact time is set to 20s, and the oxidized SiO 2 is removed by etching.
  • This embodiment provides a method for manufacturing a solar cell, including the following steps:
  • the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 ⁇ m.
  • a nitric acid solution is placed in the oxidation tank.
  • the concentration of nitric acid and water is maintained at 1:30 and the temperature is maintained at 25°C.
  • the contact time between the back side of the silicon wafer and the nitric acid solution is set to 40 seconds to oxidize the plating surface of the silicon wafer. , forming 30nm SiO 2 .
  • the pickling tank is filled with hydrofluoric acid solution.
  • the volume ratio of nitric acid to water is 1:30.
  • the temperature is maintained at 25°C; the back side of the silicon wafer is in contact with the hydrofluoric acid solution.
  • the contact time is set to 20s, and the oxidized SiO 2 is removed by etching.
  • This embodiment provides a method for manufacturing a solar cell, including the following steps:
  • the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 ⁇ m.
  • the oxidation tank is filled with ozone water.
  • the concentration of ozone and water is maintained at 25 ppb.
  • the volume ratio of HF and water is 1:150.
  • the temperature is maintained at 25°C.
  • the contact time between the back side of the silicon wafer and the ozone water is set to 40 seconds. , oxidize the silicon wafer around the coating surface to form 30nm SiO 2 .
  • the pickling tank is filled with hydrofluoric acid solution.
  • the volume ratio of nitric acid to water is 1:30.
  • the temperature is maintained at 25°C; the back side of the silicon wafer is in contact with the hydrofluoric acid solution.
  • the contact time is set to 20s, and the oxidized SiO 2 is removed by etching.
  • This embodiment provides a method for manufacturing a solar cell, including the following steps:
  • the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 ⁇ m.
  • the oxidation tank is filled with ozone water.
  • the concentration of ozone and water is kept at 25 ppb, and the temperature is kept at 25°C.
  • the contact time between the back side of the silicon wafer and the ozone water is set to 40 seconds, and the silicon wafer is oxidized around the plating surface to form 30nm SiO 2 .
  • the pickling tank is filled with hydrofluoric acid solution.
  • the volume ratio of nitric acid to water is 1:30.
  • the temperature is maintained at 25°C; the back side of the silicon wafer is in contact with the hydrofluoric acid solution.
  • the contact time is set to 20s, and the oxidized SiO 2 is removed by etching.
  • This embodiment provides a method for manufacturing a solar cell, including the following steps:
  • the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 ⁇ m.
  • the etching tank is filled with sodium hydroxide solution.
  • the concentration of sodium hydroxide and water is maintained at 1:20, and the temperature is maintained at 60°C.
  • the contact time between the back side of the silicon wafer and the sodium hydroxide solution is set to 20s. Etch 30nm around the plating surface of the silicon wafer.
  • This embodiment provides a method for manufacturing a solar cell, including the following steps:
  • the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is cleaned and textured on both sides to obtain a pyramid texture with a texture height of 3 ⁇ m.
  • the etching tank is filled with a mixture of hydrofluoric acid and nitric acid.
  • the ratio of the mixture of hydrofluoric acid and nitric acid to water is maintained at 1:30, and the temperature is maintained at 10°C; the back side of the silicon wafer is in contact with the hydrofluoric acid
  • the contact time with the nitric acid mixture is set to 20s, and the silicon wafer is etched to a thickness of 30nm around the coating surface.
  • This embodiment provides a method for manufacturing a solar cell, including the following steps:
  • the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 ⁇ m.
  • a second intrinsic amorphous silicon layer with a thickness of 10 nm and a boron-doped amorphous silicon layer with a thickness of 12 nm are deposited in sequence on the back side of the silicon wafer.
  • the performance of the solar cells obtained in Examples 1 to 4 and the solar cells obtained in Comparative Examples 1 to 3 are respectively tested as shown in Table 1; among them, the detection method is: using the BERGER online I-V test system at 25°C, AM 1.5 , test the solar cell's conversion efficiency, open circuit voltage, short circuit current, filling factor, reverse current and other electrical performance parameters under the conditions of 1 standard sun.
  • the solar cell obtained by using the solar cell manufacturing method provided in the embodiment of the present application not only has a high conversion efficiency, but also can significantly improve the reverse current situation.
  • Example 2 From the comparison between Example 1 and Example 2, it can be seen that whether a nitric acid solution is used to oxidize the back-coated amorphous silicon layer, or ozone water is used to oxidize the back-coated amorphous silicon layer, the battery finally obtained
  • the performance is good, especially using ozone water to oxidize the amorphous silicon layer on the back side (Example 1), and then using hydrofluoric acid to remove the side plating, which can not only improve the occurrence of leakage, but also improve the performance of the battery.
  • the conversion efficiency, open circuit voltage and short circuit current are all improved to a certain extent.
  • Example 1 From the comparison between Example 1 and Example 3, it can be seen that there is no water film when using ozone water to oxidize the amorphous silicon layer on the back of the surrounding plating. Although the surrounding plating can also be removed to improve the occurrence of leakage, the battery The performance will be affected to a certain extent.
  • Example 1 Comparing Example 1 and Example 4, it can be seen that if hydrofluoric acid is not added to the ozone water, the stability of the ozone water is poor, which will eventually affect the filling factor of the battery and reduce it.

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Abstract

The present application relates to the technical field of manufacturing of solar cells, and in particular to a solar cell and a manufacturing method therefor. The manufacturing method for the solar cell comprises: texturing two surfaces of a silicon wafer; then sequentially depositing a first intrinsic amorphous silicon layer and a phosphorus-doped amorphous silicon layer on the front surface of the silicon wafer; then oxidizing the back surface of the silicon wafer to form a silicon oxide layer on the back surface of the silicon wafer; then removing the silicon oxide layer on the back surface of the silicon wafer by using an acid solution; and finally, sequentially depositing a second intrinsic amorphous silicon layer and a boron-doped amorphous silicon layer on the back surface of the silicon wafer. According to the manufacturing method, the impact on a suede surface on the back surface of the silicon wafer can be reduced while the winding plating is removed, so that the problem of cell electric leakage is solved to a certain extent, and cells having good electrical performance and excellent yield are obtained.

Description

太阳电池及其制造方法Solar cells and manufacturing methods
本申请要求于2022年08月29日提交中国专利局、申请号为202211042264.4、申请名称为“太阳电池及其制造方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on August 29, 2022, with the application number 202211042264.4 and the application name "Solar Cells and Manufacturing Methods", the entire content of which is incorporated into this application by reference.
技术领域Technical field
本申请涉及太阳能电池的制造技术领域,且特别涉及一种太阳电池及其制造方法。The present application relates to the technical field of solar cell manufacturing, and in particular to a solar cell and a manufacturing method thereof.
背景技术Background technique
在太阳电池实际生产过程中,通常使用板式PECVD法沉积非晶硅膜,具体可以是:先在N型硅片的正面依次沉积第一本征非晶硅层和磷掺杂的非晶硅层,然后在N型硅片的背面依次沉积第二本征非晶硅层和硼掺杂的非晶硅层。In the actual production process of solar cells, the plate PECVD method is usually used to deposit an amorphous silicon film. Specifically, the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer are deposited sequentially on the front side of the N-type silicon wafer. , and then sequentially deposit a second intrinsic amorphous silicon layer and a boron-doped amorphous silicon layer on the back of the N-type silicon wafer.
生产过程中,当在N型硅片的正面依次沉积的第一本征非晶硅层和磷掺杂非晶硅层时,磷掺杂非晶硅会绕镀到N型硅片的背面,当继续在N型硅片的背面依次沉积第二本征非晶硅层和硼掺杂非晶硅层时,硼掺杂非晶硅会与硅片背面的绕镀区域中的磷掺杂非晶硅接触形成PN结,电流会通过绕镀区域PN结正向导通,与硅片正面的ITO接触产生漏电,严重影响电池电性能及良率。During the production process, when the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer are sequentially deposited on the front side of the N-type silicon wafer, the phosphorus-doped amorphous silicon will be plated around the back side of the N-type silicon wafer. When the second intrinsic amorphous silicon layer and the boron-doped amorphous silicon layer are successively deposited on the back of the N-type silicon wafer, the boron-doped amorphous silicon will be incompatible with the phosphorus doping in the surrounding plating area on the back of the silicon wafer. The crystalline silicon contacts to form a PN junction, and the current will conduct forward through the PN junction in the surrounding plating area, and contact with the ITO on the front of the silicon wafer to cause leakage, seriously affecting the battery's electrical performance and yield.
发明内容Contents of the invention
针对现有技术的不足,本申请实施例的目的包括提供一种太阳电池及其制造方法,以改善电池漏电的问题。In view of the shortcomings of the existing technology, the purpose of the embodiments of the present application includes providing a solar cell and a manufacturing method thereof to improve the problem of battery leakage.
第一方面,本申请实施例提供了一种太阳电池的制造方法,包括以下步骤:In a first aspect, embodiments of the present application provide a method for manufacturing a solar cell, including the following steps:
S1对硅片的两个表面进行制绒;S1 textures both surfaces of the silicon wafer;
S2在硅片的正面依次沉积第一本征非晶硅层和磷掺杂的非晶硅层;S2 sequentially deposits the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer on the front side of the silicon wafer;
S3对硅片背面做氧化处理,使硅片的背面形成氧化硅层;S3 performs an oxidation treatment on the back of the silicon wafer to form a silicon oxide layer on the back of the silicon wafer;
S4采用酸溶液去除所述硅片背面的所述氧化硅层; S4 uses acid solution to remove the silicon oxide layer on the back of the silicon wafer;
S5在硅片的背面依次沉积第二本征非晶硅层和硼掺杂的非晶硅层。S5 sequentially deposits a second intrinsic amorphous silicon layer and a boron-doped amorphous silicon layer on the back side of the silicon wafer.
在太阳电池实际生产过程中,通常使用板式PECVD法沉积非晶硅膜,即先在N型硅片的正面依次沉积第一本征非晶硅层和磷掺杂的非晶硅层,然后在N型硅片的背面依次沉积第二本征非晶硅层和硼掺杂的非晶硅层。In the actual production process of solar cells, the plate PECVD method is usually used to deposit the amorphous silicon film, that is, the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer are deposited sequentially on the front side of the N-type silicon wafer, and then the A second intrinsic amorphous silicon layer and a boron-doped amorphous silicon layer are sequentially deposited on the back of the N-type silicon wafer.
生产过程中,当在N型硅片的正面依次沉积的第一本征非晶硅层和磷掺杂非晶硅层时,磷掺杂非晶硅会绕镀到N型硅片的背面,当继续在N型硅片的背面依次沉积第二本征非晶硅层和硼掺杂非晶硅层时,硼掺杂非晶硅会与硅片背面的绕镀区域中的磷掺杂非晶硅接触形成PN结,电流会通过绕镀区域PN结正向导通,与硅片正面的ITO接触产生漏电,严重影响电池电性能及良率。因此,需要去除硅片背面绕镀,以避免硼掺杂非晶硅会与硅片背面的绕镀区域中的磷掺杂非晶硅接触形成PN结,避免产生漏电。During the production process, when the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer are sequentially deposited on the front side of the N-type silicon wafer, the phosphorus-doped amorphous silicon will be plated around the back side of the N-type silicon wafer. When the second intrinsic amorphous silicon layer and the boron-doped amorphous silicon layer are successively deposited on the back of the N-type silicon wafer, the boron-doped amorphous silicon will be incompatible with the phosphorus doping in the surrounding plating area on the back of the silicon wafer. The crystalline silicon contacts to form a PN junction, and the current will conduct forward through the PN junction in the surrounding plating area, and contact with the ITO on the front of the silicon wafer to cause leakage, seriously affecting the battery's electrical performance and yield. Therefore, it is necessary to remove the surrounding plating on the back of the silicon wafer to prevent the boron-doped amorphous silicon from contacting the phosphorus-doped amorphous silicon in the surrounding plating area on the back of the silicon wafer to form a PN junction to avoid leakage.
目前,对于TOPCon电池来说,通常使用碱溶液、或者酸溶液(氢氟酸和硝酸的混合液)对绕镀的多晶硅进行去除。发明人发现,如果直接使用碱溶液或者酸溶液对太阳电池中硅片的背面绕镀的多晶硅进行去除,最终得到的电池的光转化效率较低。发明人对产生该问题的原因进行继续研究发现,若使用碱溶液、或者酸溶液(氢氟酸和硝酸的混合液)对太阳电池背面绕镀的非晶硅层进行刻蚀去除时,碱溶液、或者酸溶液(氢氟酸和硝酸的混合液)均会破坏背面已经制备好的绒面,从而影响电池的电性能。Currently, for TOPCon batteries, alkaline solutions or acid solutions (a mixture of hydrofluoric acid and nitric acid) are usually used to remove the circumferentially plated polysilicon. The inventor found that if an alkali solution or an acid solution is directly used to remove the polysilicon plated around the back of the silicon wafer in the solar cell, the light conversion efficiency of the final cell will be low. The inventor continued to study the cause of this problem and found that if an alkaline solution or an acid solution (a mixture of hydrofluoric acid and nitric acid) is used to etch and remove the amorphous silicon layer plated around the back of the solar cell, the alkaline solution , or acid solution (a mixture of hydrofluoric acid and nitric acid) will destroy the prepared suede on the back, thereby affecting the electrical performance of the battery.
所以,本申请中,去除绕镀的方法是:先对硅片的背面进行氧化处理,使硅片的背面形成氧化硅层,然后采用酸溶液去除所述硅片背面的氧化硅层。本申请中的制造方法,在去除绕镀的同时,还能够减少对硅片背面的绒面的影响,并在一定程度上解决电池漏电的问题,得到电性能佳、良率优的电池片。Therefore, in this application, the method for removing the bypass plating is to first oxidize the back side of the silicon wafer to form a silicon oxide layer on the back side of the silicon wafer, and then use an acid solution to remove the silicon oxide layer on the back side of the silicon wafer. The manufacturing method in this application can not only remove the winding plating, but also reduce the impact on the texture on the back of the silicon wafer, solve the problem of battery leakage to a certain extent, and obtain battery sheets with good electrical performance and excellent yield.
在本申请的部分实施例中,氧化处理包括采用臭氧水或者硝酸溶液,与硅片的背面以及背面上绕镀的非晶硅反应,生成氧化硅层。In some embodiments of the present application, the oxidation treatment includes using ozone water or nitric acid solution to react with the back side of the silicon wafer and the amorphous silicon plated on the back side to generate a silicon oxide layer.
在本申请的部分实施例中,氧化硅层的厚度为15-60nm。In some embodiments of the present application, the thickness of the silicon oxide layer is 15-60 nm.
在本申请的部分实施例中,氧化处理采用臭氧水反应时,臭氧的浓度为20-30ppb,在常温条件下接触反应40-120s;并且臭氧水中还包括氢氟酸,氢氟酸与水的体积比为1:150-1:800。In some embodiments of this application, when the ozone water reaction is used for the oxidation treatment, the concentration of ozone is 20-30 ppb, and the contact reaction takes 40-120 seconds under normal temperature conditions; and the ozone water also includes hydrofluoric acid, and the mixture of hydrofluoric acid and water The volume ratio is 1:150-1:800.
在本申请的部分实施例中,氧化处理采用硝酸溶液反应时,硝酸溶液中硝酸与水的体积 比为1:20-1:45,在常温条件下接触反应40-120s。In some embodiments of the present application, when the nitric acid solution is used for the oxidation treatment, the volume of nitric acid and water in the nitric acid solution The ratio is 1:20-1:45, and the contact reaction takes 40-120s under normal temperature conditions.
在本申请的部分实施例中,在对硅片的背面进行氧化处理之前,在正面形成水膜。通过水膜覆盖,保护正面已沉积的第一本征非晶硅层和磷掺杂的非晶硅层不会被破坏。In some embodiments of the present application, before oxidizing the back side of the silicon wafer, a water film is formed on the front side. Covered by the water film, the first intrinsic amorphous silicon layer and the phosphorus-doped amorphous silicon layer deposited on the front side are protected from damage.
在本申请的部分实施例中,酸溶液为氢氟酸溶液。In some embodiments of the present application, the acid solution is a hydrofluoric acid solution.
在本申请的部分实施例中,氢氟酸溶液中氢氟酸与水体积比为1:15-1:30,酸溶液与氧化硅层的接触时间为20-120s。In some embodiments of the present application, the volume ratio of hydrofluoric acid to water in the hydrofluoric acid solution is 1:15-1:30, and the contact time between the acid solution and the silicon oxide layer is 20-120s.
在本申请的部分实施例中,氧化处理形成氧化硅层,以及去除所述氧化硅层这两个步骤之间,通过链式清洗设备传输硅片。In some embodiments of the present application, between the two steps of forming a silicon oxide layer during the oxidation treatment and removing the silicon oxide layer, the silicon wafer is transported through a chain cleaning equipment.
第二方面,本申请提供一种太阳电池,由以上任一项制造方法制备得到。In a second aspect, the present application provides a solar cell prepared by any of the above manufacturing methods.
附图说明Description of drawings
为了更清楚地说明本申请的技术方案,下面将对本申请中所使用的附图作简单介绍。显而易见地,下面所描述的附图仅仅是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据附图获得其他的附图。In order to explain the technical solution of the present application more clearly, the drawings used in the present application will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on the drawings without exerting creative efforts.
图1为本申请提供的太阳电池的结构示意图;Figure 1 is a schematic structural diagram of the solar cell provided by this application;
图2为现有技术沉积正面时产生的背面绕镀示意图;Figure 2 is a schematic diagram of the back side plating produced when the front side is deposited in the prior art;
图3为本申请提供的太阳电池的制备工艺流程图。Figure 3 is a flow chart of the preparation process of the solar cell provided by this application.
附图说明:110-硅片;120-第一本征非晶硅层;130-磷掺杂非晶硅层;140-第一TCO层;150-第一电极;160-第二本征非晶硅层;170-硼掺杂非晶硅层;180-第二TCO层;190-第二电极;120’-第一本征非晶硅层;130’-磷掺杂非晶硅层。Description of the drawings: 110-silicon wafer; 120-first intrinsic amorphous silicon layer; 130-phosphorus doped amorphous silicon layer; 140-first TCO layer; 150-first electrode; 160-second intrinsic amorphous silicon layer Crystalline silicon layer; 170 - boron doped amorphous silicon layer; 180 - second TCO layer; 190 - second electrode; 120' - first intrinsic amorphous silicon layer; 130' - phosphorus doped amorphous silicon layer.
具体实施方式Detailed ways
为了便于理解本申请,下面将参照相关附图对本申请进行更全面的描述。附图中给出了本申请的较佳实施例。但是,本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present application are shown in the accompanying drawings. However, the application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough understanding of the disclosure of the present application will be provided.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人 员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein are not interchangeable with those of ordinary skill in the technical field of this application. Members generally understand the same meaning. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
图1为本申请提供的太阳电池的结构示意图,请参阅图1,太阳电池包括N型硅片110,位于N型硅片110正面的第一本征非晶硅层120、磷掺杂非晶硅层130、第一TCO层140和第一电极150,以及N型硅片110背面的第二本征非晶硅层160、硼掺杂非晶硅层170、第二TCO层180和第二电极190。Figure 1 is a schematic structural diagram of a solar cell provided by this application. Please refer to Figure 1. The solar cell includes an N-type silicon wafer 110, a first intrinsic amorphous silicon layer 120 located on the front side of the N-type silicon wafer 110, phosphorus-doped amorphous silicon The silicon layer 130, the first TCO layer 140 and the first electrode 150, as well as the second intrinsic amorphous silicon layer 160, the boron doped amorphous silicon layer 170, the second TCO layer 180 and the second Electrode 190.
图2为现有技术沉积正面时产生的背面绕镀示意图。请参阅图1和图2,制备太阳电池的方法通常是:先对硅片的两个表面进行制绒,然后在硅片110的正面沉积依次第一本征非晶硅层120和磷掺杂非晶硅层130,同时,在沉积正面过程中,会绕镀到硅片110的背面形成第一本征非晶硅层120’、磷掺杂非晶硅层130’;继续在硅片110的背面依次沉积第二本征非晶硅层160和硼掺杂非晶硅层170,同时,在沉积背面的过程中,第二本征非晶硅层160和硼掺杂非晶硅层170会与背面绕镀的第一本征非晶硅层120’、磷掺杂非晶硅层130’相接触,形成PN结正向导通,导致漏电,影响电池电性能及良率。因此,需要去除硅片背面绕镀,以避免硼掺杂非晶硅会与硅片背面的绕镀区域中的磷掺杂非晶硅接触形成PN结,避免产生漏电。Figure 2 is a schematic diagram of the back side plating produced when the front side is deposited in the prior art. Referring to Figures 1 and 2, the method of preparing a solar cell is usually as follows: first texturing the two surfaces of the silicon wafer, and then depositing a first intrinsic amorphous silicon layer 120 and phosphorus doping on the front side of the silicon wafer 110. At the same time, during the deposition process of the front side, the amorphous silicon layer 130 will be plated around the back side of the silicon wafer 110 to form a first intrinsic amorphous silicon layer 120' and a phosphorus-doped amorphous silicon layer 130'; continue to coat the silicon wafer 110 The second intrinsic amorphous silicon layer 160 and the boron-doped amorphous silicon layer 170 are sequentially deposited on the back side. At the same time, during the deposition of the back side, the second intrinsic amorphous silicon layer 160 and the boron-doped amorphous silicon layer 170 It will come into contact with the first intrinsic amorphous silicon layer 120' and the phosphorus-doped amorphous silicon layer 130' that are plated on the back side, forming a PN junction forward conduction, causing leakage and affecting the battery's electrical performance and yield. Therefore, it is necessary to remove the surrounding plating on the back of the silicon wafer to prevent the boron-doped amorphous silicon from contacting the phosphorus-doped amorphous silicon in the surrounding plating area on the back of the silicon wafer to form a PN junction to avoid leakage.
目前,TOPCon电池去除绕镀的方法是使用碱溶液、或者酸溶液(氢氟酸和硝酸的混合液)对绕镀的多晶硅进行去除。发明人发现,如果直接使用碱溶液或者酸溶液对太阳电池中硅片的背面绕镀的多晶硅进行去除,最终得到的电池的光转化效率较低。发明人对产生该问题的原因进行继续研究发现,若使用碱溶液、或者酸溶液(氢氟酸和硝酸的混合液)对太阳电池背面绕镀的非晶硅层进行刻蚀去除时,碱溶液、或者酸溶液(氢氟酸和硝酸的混合液)均会破坏背面已经制备好的绒面,从而影响电池的电性能。Currently, the method for removing circumferential plating from TOPCon batteries is to use an alkali solution or an acid solution (a mixture of hydrofluoric acid and nitric acid) to remove the circumferentially plated polysilicon. The inventor found that if an alkali solution or an acid solution is directly used to remove the polysilicon plated around the back of the silicon wafer in the solar cell, the light conversion efficiency of the final cell will be low. The inventor continued to study the cause of this problem and found that if an alkaline solution or an acid solution (a mixture of hydrofluoric acid and nitric acid) is used to etch and remove the amorphous silicon layer plated around the back of the solar cell, the alkaline solution , or acid solution (a mixture of hydrofluoric acid and nitric acid) will destroy the prepared suede on the back, thereby affecting the electrical performance of the battery.
本申请中,对电池片的制备工艺进行改进,以提高电池片的电池性能。其制造方法包括:对硅片110的两个表面进行制绒,在硅片110的正面依次沉积第一本征非晶硅层120和磷掺杂非晶硅层130,对硅片背面做氧化处理,使硅片的背面形成氧化硅层,采用酸溶液去除硅片 110背面的氧化硅层,在硅片110的背面依次沉积第二本征非晶硅层160和硼掺杂非晶硅层170。In this application, the preparation process of the battery sheet is improved to improve the battery performance of the battery sheet. The manufacturing method includes: texturing both surfaces of the silicon wafer 110, sequentially depositing the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 on the front side of the silicon wafer 110, and oxidizing the back side of the silicon wafer. Process to form a silicon oxide layer on the back of the silicon wafer, and use an acid solution to remove the silicon wafer The second intrinsic amorphous silicon layer 160 and the boron doped amorphous silicon layer 170 are sequentially deposited on the back side of the silicon wafer 110.
该方法中,将绕镀在背面的第一本征非晶硅层120’和磷掺杂非晶硅层130’进行氧化处理,形成氧化硅层,在使用酸溶液去除氧化硅层的时候,可以对背面形成的绒面进行保护,在去除绕镀的同时,还能够减少对硅片背面的绒面的影响,并在一定程度上解决电池漏电的问题,得到电性能佳、良率优的电池片。In this method, the first intrinsic amorphous silicon layer 120' and the phosphorus-doped amorphous silicon layer 130' plated around the back are oxidized to form a silicon oxide layer. When using an acid solution to remove the silicon oxide layer, It can protect the suede formed on the back. While removing the plating, it can also reduce the impact on the suede on the back of the silicon wafer. It can also solve the problem of battery leakage to a certain extent and obtain a battery with good electrical performance and excellent yield. Cell.
图3为本申请提供的太阳电池的制备工艺流程图,请参阅图3,下面对本申请提供的太阳电池的制造方法进行详细介绍:Figure 3 is a flow chart of the manufacturing process of the solar cell provided by this application. Please refer to Figure 3. The manufacturing method of the solar cell provided by this application is introduced in detail below:
S110,对硅片110的两个表面进行清洗制绒,制绒以后,形成2-5μm高的金字塔绒面。其中,硅片可以是N型硅片,也可以是P型硅片。可选地,本申请实施例提供硅片为单晶硅片,使用碱液(例如:强碱,NaOH或KOH)进行制绒。在其他实施例中,硅片为多晶硅片,使用酸液(例如:强酸,硝酸或/和氢氟酸)进行制绒。S110: Clean and texture the two surfaces of the silicon wafer 110. After texturing, a pyramid texture with a height of 2-5 μm is formed. Among them, the silicon wafer can be an N-type silicon wafer or a P-type silicon wafer. Optionally, the embodiment of the present application provides that the silicon wafer is a single crystal silicon wafer, and an alkali solution (for example: strong alkali, NaOH or KOH) is used for texturing. In other embodiments, the silicon wafer is a polycrystalline silicon wafer, and acid liquid (for example: strong acid, nitric acid or/and hydrofluoric acid) is used for texturing.
S120,先在硅片110的正面依次形成第一本征非晶硅层120和磷掺杂非晶硅层130。其中,第一本征非晶硅层120的厚度为5-10nm,磷掺杂非晶硅层130的厚度为5-10nm。可选地,第一本征非晶硅层120和磷掺杂非晶硅层130均通过等离子体增强化学气相沉积法形成。S120, first form the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 on the front surface of the silicon wafer 110 in sequence. The thickness of the first intrinsic amorphous silicon layer 120 is 5-10 nm, and the thickness of the phosphorus-doped amorphous silicon layer 130 is 5-10 nm. Optionally, both the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 are formed by a plasma enhanced chemical vapor deposition method.
S130,将硅片110的正面朝上放置,并在正面覆盖一层水膜。可选地,覆盖水膜的方法可以是:将清水(例如:纯净水)滴在硅片110的正面上,由于水的张力,使其在硅片110的正面覆盖一层水膜。S130, place the silicon wafer 110 with the front side facing up, and cover the front side with a water film. Optionally, the method of covering the water film may be: dropping clean water (for example, pure water) on the front side of the silicon wafer 110 , and due to the tension of the water, a water film is covered on the front side of the silicon wafer 110 .
其中,水膜的覆盖,在后续对硅片的背面进行氧化处理的时候,可以避免氧化处理对硅片正面的第一本征非晶硅层120和磷掺杂非晶硅层130造成损伤。Among them, the coverage of the water film can prevent the oxidation treatment from causing damage to the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 on the front side of the silicon wafer when the back side of the silicon wafer is subsequently oxidized.
S140,采用臭氧水或者硝酸溶液对硅片背面做氧化处理,使硅片的背面形成15-60nm的氧化硅层。其中,可以采用臭氧水或硝酸溶液与硅片110的背面以及背面上绕镀的第一本征非晶硅层120’和磷掺杂非晶硅层130’反应,生成SiO2。作为示例性地,氧化硅层的厚度可以为15nm、20nm、25nm、30nm、35nm、40nm、45nm、50nm、55nm或60nm。该氧化硅层的厚度与正面上形成的第一本征非晶硅层120和磷掺杂非晶硅层130的厚度有关,如果第一本 征非晶硅层120和磷掺杂非晶硅层130的厚度越厚,则氧化硅层的厚度也越厚;如果第一本征非晶硅层120和磷掺杂非晶硅层130越薄,则氧化硅层的厚度也越薄。S140, use ozone water or nitric acid solution to oxidize the back of the silicon wafer to form a 15-60nm silicon oxide layer on the back of the silicon wafer. Among them, ozone water or nitric acid solution can be used to react with the backside of the silicon wafer 110 and the first intrinsic amorphous silicon layer 120' and the phosphorus-doped amorphous silicon layer 130' plated around the backside to generate SiO 2 . As an example, the thickness of the silicon oxide layer may be 15nm, 20nm, 25nm, 30nm, 35nm, 40nm, 45nm, 50nm, 55nm or 60nm. The thickness of the silicon oxide layer is related to the thickness of the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 formed on the front surface. The thicker the thickness of the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130, the thicker the thickness of the silicon oxide layer; if the thickness of the first intrinsic amorphous silicon layer 120 and the phosphorus-doped amorphous silicon layer 130 is Thin, the thickness of the silicon oxide layer is also thinner.
在一种实施方式中,采用臭氧水与硅片的背面以及背面上绕镀的非晶硅在常温下接触反应40-120s,生成SiO2,臭氧水的浓度为20-30ppb。其中,常温是指生产太阳能电池的车间温度,既不对臭氧水进行加热,也不对臭氧水进行制冷,温度不进行控制。In one embodiment, ozone water is used to contact and react with the back side of the silicon wafer and the amorphous silicon plated on the back side at room temperature for 40-120 seconds to generate SiO 2 , and the concentration of the ozone water is 20-30 ppb. Among them, normal temperature refers to the temperature of the workshop where solar cells are produced. The ozone water is neither heated nor refrigerated, and the temperature is not controlled.
作为示例性地,臭氧水与硅片的背面接触的时间为40s、50s、60s、70s、80s、90s、100s、110s或120s;臭氧水的浓度为20ppb、22ppb、24ppb、26ppb、28ppb或30ppb。如果臭氧水的浓度越高,接触的时间越长,则形成的氧化硅层的厚度越厚;如果臭氧水的浓度越低,接触的时间越短,则形成的氧化硅层的厚度越薄。As an example, the contact time of ozone water with the back side of the silicon wafer is 40s, 50s, 60s, 70s, 80s, 90s, 100s, 110s or 120s; the concentration of ozone water is 20ppb, 22ppb, 24ppb, 26ppb, 28ppb or 30ppb . If the concentration of ozone water is higher and the contact time is longer, the thickness of the silicon oxide layer formed is thicker; if the concentration of ozone water is lower and the contact time is shorter, the thickness of the silicon oxide layer formed is thinner.
因臭氧水易挥发,所以,可以在臭氧水中加入氢氟酸,以维持臭氧水的稳定。可选地,氢氟酸与水的体积比为1:150-1:800。作为示例性地,氢氟酸与水的体积比为1:150、1:200、1:250、1:300、1:350、1:400、1:450、1:500、1:550、1:600、1:650、1:700、1:750或1:800。Because ozone water is easily volatile, hydrofluoric acid can be added to the ozone water to maintain the stability of the ozone water. Optionally, the volume ratio of hydrofluoric acid to water is 1:150-1:800. As an example, the volume ratio of hydrofluoric acid to water is 1:150, 1:200, 1:250, 1:300, 1:350, 1:400, 1:450, 1:500, 1:550, 1:600, 1:650, 1:700, 1:750 or 1:800.
在另一实施方式中,采用硝酸溶液与硅片的背面以及背面上绕镀的非晶硅,在常温条件下接触反应40-120s,生成SiO2,硝酸与水的体积比为1:20-1:45。In another embodiment, a nitric acid solution is used to contact and react with the back side of the silicon wafer and the amorphous silicon plated on the back side under normal temperature conditions for 40-120 seconds to generate SiO 2 , and the volume ratio of nitric acid to water is 1:20- 1:45.
作为示例性地,臭氧水与硅片的背面接触的时间为40s、50s、60s、70s、80s、90s、100s、110s或120s;硝酸溶液中,硝酸与水的体积比为1:20、1:25、1:30、1:35、1:40或1:45。如果硝酸溶液的浓度越高,接触的时间越长,则形成的氧化硅层的厚度越厚;如果硝酸溶液的浓度越低,接触的时间越短,则形成的氧化硅层的厚度越薄。As an example, the contact time between ozone water and the back side of the silicon wafer is 40s, 50s, 60s, 70s, 80s, 90s, 100s, 110s or 120s; in the nitric acid solution, the volume ratio of nitric acid to water is 1:20, 1 :25, 1:30, 1:35, 1:40 or 1:45. If the concentration of the nitric acid solution is higher and the contact time is longer, the thickness of the silicon oxide layer formed is thicker; if the concentration of the nitric acid solution is lower and the contact time is shorter, the thickness of the silicon oxide layer formed is thinner.
S150,采用氢氟酸溶液对背面形成的氧化硅层进行去除。可选的,采用氢氟酸溶液进行去除氧化处理产生的氧化硅层,氢氟酸与水体积比为1:15-1:30,在常温条件下接触反应20-120s。S150, use hydrofluoric acid solution to remove the silicon oxide layer formed on the back. Optionally, use a hydrofluoric acid solution to remove the silicon oxide layer produced by the oxidation treatment. The volume ratio of hydrofluoric acid to water is 1:15-1:30, and the contact reaction is carried out under normal temperature conditions for 20-120 seconds.
作为示例性地,氢氟酸与水体积比为1:15、1:20、1:25或1:30;氧化硅层与氢氟酸溶液接触的时间为20s、30s、40s、50s、60s、70s、80s、90s、100s、110s或120s。如果氢氟酸溶液的浓度越高,接触的相对较短,就可以实现氧化硅层的去除;如果氢氟酸溶液的浓度越低,接触的相对较长,就可以实现氧化硅层的去除。As an example, the volume ratio of hydrofluoric acid to water is 1:15, 1:20, 1:25 or 1:30; the contact time between the silicon oxide layer and the hydrofluoric acid solution is 20s, 30s, 40s, 50s, 60s , 70s, 80s, 90s, 100s, 110s or 120s. If the concentration of the hydrofluoric acid solution is higher and the contact is relatively short, the silicon oxide layer can be removed; if the concentration of the hydrofluoric acid solution is lower and the contact is relatively long, the silicon oxide layer can be removed.
可选的,氧化处理形成氧化硅层,以及去除所述氧化硅层这两个步骤之间,可以通过链 式清洗设备来进行硅片的传输。可选地,链式清洗设备包括链式输送机构、第一槽体和第二槽体,第一槽体中装放有臭氧水或硝酸溶液,第二槽体中装放有氢氟酸溶液。Optionally, between the two steps of oxidation treatment to form a silicon oxide layer and removal of the silicon oxide layer, a chain Cleaning equipment is used to transport silicon wafers. Optionally, the chain cleaning equipment includes a chain conveying mechanism, a first tank and a second tank. The first tank is filled with ozone water or nitric acid solution, and the second tank is filled with hydrofluoric acid solution. .
可选地,链式输送机构包括支撑件和传送链,支撑件具有孔道,硅片设置在支撑件上,液体可以通过支撑件上的孔道与硅片接触,传送链传送,可以将支撑件上的硅片转移至目标位置。Optionally, the chain conveying mechanism includes a support member and a conveyor chain. The support member has a hole. The silicon wafer is arranged on the support member. The liquid can contact the silicon wafer through the hole on the support member. The conveyor chain transmits and the silicon wafer can be placed on the support member. The silicon wafer is transferred to the target location.
例如:为了对硅片进行氧化和酸处理,可以将硅片设置在支撑件上,使硅片的背面朝下,该支撑件上的硅片位于第一槽体内,并与第一槽体内的臭氧水或硝酸溶液接触目标时间,然后启动传送链,使支撑件上的硅片位于第二槽体内,并与第二槽体内的氢氟酸溶液接触目标时间,然后启动传送链传输出去。也可以控制传送链的传输速度,使硅片逐渐传输,并且在传输的过程中,与第一槽体内的臭氧水或硝酸溶液接触目标时间,与第二槽体内的氢氟酸溶液接触目标时间。For example, in order to oxidize and acid treat a silicon wafer, the silicon wafer can be placed on a support with the back side of the silicon wafer facing down. The silicon wafer on the support is located in the first tank body and is in contact with the first tank body. The ozone water or nitric acid solution is exposed to the target time, and then the conveyor chain is started, so that the silicon wafer on the support is located in the second tank and contacted with the hydrofluoric acid solution in the second tank for the target time, and then the conveyor chain is started to transport it out. The transmission speed of the conveyor chain can also be controlled so that the silicon wafer is gradually transported, and during the transmission process, it is in contact with the ozone water or nitric acid solution in the first tank for a target time, and with the hydrofluoric acid solution in the second tank for a target time. .
S160,最后在硅片110的背面依次沉积第二本征非晶硅层160和硼掺杂非晶硅层170。其中,第二本征非晶硅层160的厚度为8-12nm,硼掺杂非晶硅层170的厚度为10-15nm。可选地,第二本征非晶硅层160和硼掺杂非晶硅层170的制造方法均通过等离子体增强化学气相沉积法形成。S160: Finally, the second intrinsic amorphous silicon layer 160 and the boron-doped amorphous silicon layer 170 are sequentially deposited on the back side of the silicon wafer 110. The thickness of the second intrinsic amorphous silicon layer 160 is 8-12 nm, and the thickness of the boron-doped amorphous silicon layer 170 is 10-15 nm. Optionally, the second intrinsic amorphous silicon layer 160 and the boron-doped amorphous silicon layer 170 are both formed by a plasma enhanced chemical vapor deposition method.
S170,在硅片的正面和背面分别沉积第一TCO层140和第二TCO层180。然后在硅片的正面和背面形成第一电极150和第二电极190。S170, deposit the first TCO layer 140 and the second TCO layer 180 on the front and back sides of the silicon wafer respectively. The first electrode 150 and the second electrode 190 are then formed on the front and back sides of the silicon wafer.
实施例1Example 1
本实施例提供一种太阳电池的制造方法,包括如下步骤:This embodiment provides a method for manufacturing a solar cell, including the following steps:
(1)、采用SHJ清洗工序,对常规的M6尺寸N型硅片(面积27415mm2)进行双面清洗制绒,得到绒面为3μm高的金字塔绒面。(1) Using the SHJ cleaning process, the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 μm.
(2)、将N型硅片的正面朝上放置在板式PECVD设备中,对正面依次沉积厚度为7nm的第一本征非晶硅层和厚度为8nm的磷掺杂的非晶硅层。(2) Place the front side of the N-type silicon wafer face up in the plate PECVD equipment, and deposit a first intrinsic amorphous silicon layer with a thickness of 7 nm and a phosphorus-doped amorphous silicon layer with a thickness of 8 nm on the front side.
(3)、将正面沉积后的硅片放置链式清洗设备中,正面朝上,利用水膜将非晶硅掩膜覆盖防止刻蚀至正面,通过链式传动进入氧化槽内。 (3) Place the front-side deposited silicon wafer in the chain cleaning equipment with the front side facing up. Use a water film to cover the amorphous silicon mask to prevent etching to the front side, and then enter the oxidation tank through chain transmission.
(4)、氧化槽内装放有臭氧水,臭氧与水浓度保持在25ppb,HF与水的体积比为1:150,温度保持在25℃;硅片的背面与臭氧水的接触时间设置为40s,对硅片绕镀面进行氧化,形成30nm的SiO2(4) The oxidation tank is filled with ozone water. The concentration of ozone and water is maintained at 25 ppb. The volume ratio of HF and water is 1:150. The temperature is maintained at 25°C. The contact time between the back side of the silicon wafer and the ozone water is set to 40 seconds. , oxidize the silicon wafer around the coating surface to form 30nm SiO 2 .
(5)、通过链式传送进入酸洗槽内,酸洗槽内装放有氢氟酸溶液,硝酸与水的体积比1:30,温度保持在25℃;硅片的背面与氢氟酸溶液的接触时间设置为20s,腐蚀去除氧化后SiO2(5) Enter the pickling tank through chain transmission. The pickling tank is filled with hydrofluoric acid solution. The volume ratio of nitric acid to water is 1:30. The temperature is maintained at 25°C; the back side of the silicon wafer is in contact with the hydrofluoric acid solution. The contact time is set to 20s, and the oxidized SiO 2 is removed by etching.
(6)、烘干后,将硅片放置在板式PECVD设备中,对硅片的背面依次沉积厚度为10nm的第二本征非晶硅层和厚度为12nm的硼掺杂的非晶硅层。(6) After drying, place the silicon wafer in a plate-type PECVD equipment, and deposit a second intrinsic amorphous silicon layer with a thickness of 10nm and a boron-doped amorphous silicon layer with a thickness of 12nm on the back of the silicon wafer. .
(7)、然后在正面和背面都沉积一层TCO层,再进行丝网印刷。(7) Then deposit a layer of TCO layer on both the front and back, and then perform screen printing.
实施例2Example 2
本实施例提供一种太阳电池的制造方法,包括如下步骤:This embodiment provides a method for manufacturing a solar cell, including the following steps:
(1)、采用SHJ清洗工序,对常规的M6尺寸N型硅片(面积27415mm2)进行双面清洗制绒,得到绒面为3μm高的金字塔绒面。(1) Using the SHJ cleaning process, the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 μm.
(2)、将N型硅片的正面朝上放置在板式PECVD设备中,对正面依次沉积厚度为7nm的第一本征非晶硅层和厚度为8nm的磷掺杂的非晶硅层。(2) Place the front side of the N-type silicon wafer face up in the plate PECVD equipment, and deposit a first intrinsic amorphous silicon layer with a thickness of 7 nm and a phosphorus-doped amorphous silicon layer with a thickness of 8 nm on the front side.
(3)、将正面沉积后的硅片放置链式清洗设备中,正面朝上,利用水膜将非晶硅掩膜覆盖防止刻蚀至正面,通过链式传动进入氧化槽内。(3) Place the front-side deposited silicon wafer in the chain cleaning equipment with the front side facing up. Use a water film to cover the amorphous silicon mask to prevent etching to the front side, and then enter the oxidation tank through chain transmission.
(4)、氧化槽内装放有硝酸溶液,硝酸与水浓度保持为1:30,温度保持在25℃;硅片的背面与硝酸溶液的接触时间设置为40s,对硅片绕镀面进行氧化,形成30nm的SiO2(4) A nitric acid solution is placed in the oxidation tank. The concentration of nitric acid and water is maintained at 1:30 and the temperature is maintained at 25°C. The contact time between the back side of the silicon wafer and the nitric acid solution is set to 40 seconds to oxidize the plating surface of the silicon wafer. , forming 30nm SiO 2 .
(5)、通过链式传送进入酸洗槽内,酸洗槽内装放有氢氟酸溶液,硝酸与水的体积比1:30,温度保持在25℃;硅片的背面与氢氟酸溶液的接触时间设置为20s,腐蚀去除氧化后SiO2(5) Enter the pickling tank through chain transmission. The pickling tank is filled with hydrofluoric acid solution. The volume ratio of nitric acid to water is 1:30. The temperature is maintained at 25°C; the back side of the silicon wafer is in contact with the hydrofluoric acid solution. The contact time is set to 20s, and the oxidized SiO 2 is removed by etching.
(6)、烘干后,将硅片放置在板式PECVD设备中,对硅片的背面依次沉积厚度为10nm的第二本征非晶硅层和厚度为12nm的硼掺杂的非晶硅层。(6) After drying, place the silicon wafer in a plate-type PECVD equipment, and deposit a second intrinsic amorphous silicon layer with a thickness of 10nm and a boron-doped amorphous silicon layer with a thickness of 12nm on the back of the silicon wafer. .
(7)、然后在正面和背面都沉积一层TCO层,再进行丝网印刷。(7) Then deposit a layer of TCO layer on both the front and back, and then perform screen printing.
实施例3Example 3
本实施例提供一种太阳电池的制造方法,包括如下步骤: This embodiment provides a method for manufacturing a solar cell, including the following steps:
(1)、采用SHJ清洗工序,对常规的M6尺寸N型硅片(面积27415mm2)进行双面清洗制绒,得到绒面为3μm高的金字塔绒面。(1) Using the SHJ cleaning process, the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 μm.
(2)、将N型硅片的正面朝上放置在板式PECVD设备中,对正面依次沉积厚度为7nm的第一本征非晶硅层和厚度为8nm的磷掺杂的非晶硅层。(2) Place the front side of the N-type silicon wafer face up in the plate PECVD equipment, and deposit a first intrinsic amorphous silicon layer with a thickness of 7 nm and a phosphorus-doped amorphous silicon layer with a thickness of 8 nm on the front side.
(3)、将正面沉积后的硅片放置链式清洗设备中,正面朝上,通过链式传动进入氧化槽内。(3) Place the front-side deposited silicon wafer into the chain cleaning equipment with the front side facing up, and enter the oxidation tank through chain transmission.
(4)、氧化槽内装放有臭氧水,臭氧与水浓度保持在25ppb,HF与水的体积比为1:150,温度保持在25℃;硅片的背面与臭氧水的接触时间设置为40s,对硅片绕镀面进行氧化,形成30nm的SiO2(4) The oxidation tank is filled with ozone water. The concentration of ozone and water is maintained at 25 ppb. The volume ratio of HF and water is 1:150. The temperature is maintained at 25°C. The contact time between the back side of the silicon wafer and the ozone water is set to 40 seconds. , oxidize the silicon wafer around the coating surface to form 30nm SiO 2 .
(5)、通过链式传送进入酸洗槽内,酸洗槽内装放有氢氟酸溶液,硝酸与水的体积比1:30,温度保持在25℃;硅片的背面与氢氟酸溶液的接触时间设置为20s,腐蚀去除氧化后SiO2(5) Enter the pickling tank through chain transmission. The pickling tank is filled with hydrofluoric acid solution. The volume ratio of nitric acid to water is 1:30. The temperature is maintained at 25°C; the back side of the silicon wafer is in contact with the hydrofluoric acid solution. The contact time is set to 20s, and the oxidized SiO 2 is removed by etching.
(6)、烘干后,将硅片放置在板式PECVD设备中,对硅片的背面依次沉积厚度为10nm的第二本征非晶硅层和厚度为12nm的硼掺杂的非晶硅层。(6) After drying, place the silicon wafer in a plate-type PECVD equipment, and deposit a second intrinsic amorphous silicon layer with a thickness of 10nm and a boron-doped amorphous silicon layer with a thickness of 12nm on the back of the silicon wafer. .
(7)、然后在正面和背面都沉积一层TCO层,再进行丝网印刷。(7) Then deposit a layer of TCO layer on both the front and back, and then perform screen printing.
实施例4Example 4
本实施例提供一种太阳电池的制造方法,包括如下步骤:This embodiment provides a method for manufacturing a solar cell, including the following steps:
(1)、采用SHJ清洗工序,对常规的M6尺寸N型硅片(面积27415mm2)进行双面清洗制绒,得到绒面为3μm高的金字塔绒面。(1) Using the SHJ cleaning process, the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 μm.
(2)、将N型硅片的正面朝上放置在板式PECVD设备中,对正面依次沉积厚度为7nm的第一本征非晶硅层和厚度为8nm的磷掺杂的非晶硅层。(2) Place the front side of the N-type silicon wafer face up in the plate PECVD equipment, and deposit a first intrinsic amorphous silicon layer with a thickness of 7 nm and a phosphorus-doped amorphous silicon layer with a thickness of 8 nm on the front side.
(3)、将正面沉积后的硅片放置链式清洗设备中,正面朝上,利用水膜将非晶硅掩膜覆盖防止刻蚀至正面,通过链式传动进入氧化槽内。(3) Place the front-side deposited silicon wafer in the chain cleaning equipment with the front side facing up. Use a water film to cover the amorphous silicon mask to prevent etching to the front side, and then enter the oxidation tank through chain transmission.
(4)、氧化槽内装放有臭氧水,臭氧与水浓度保持在25ppb,温度保持在25℃;硅片的背面与臭氧水的接触时间设置为40s,对硅片绕镀面进行氧化,形成30nm的SiO2(4) The oxidation tank is filled with ozone water. The concentration of ozone and water is kept at 25 ppb, and the temperature is kept at 25°C. The contact time between the back side of the silicon wafer and the ozone water is set to 40 seconds, and the silicon wafer is oxidized around the plating surface to form 30nm SiO 2 .
(5)、通过链式传送进入酸洗槽内,酸洗槽内装放有氢氟酸溶液,硝酸与水的体积比1:30,温度保持在25℃;硅片的背面与氢氟酸溶液的接触时间设置为20s,腐蚀去除氧化后SiO2(5) Enter the pickling tank through chain transmission. The pickling tank is filled with hydrofluoric acid solution. The volume ratio of nitric acid to water is 1:30. The temperature is maintained at 25°C; the back side of the silicon wafer is in contact with the hydrofluoric acid solution. The contact time is set to 20s, and the oxidized SiO 2 is removed by etching.
(6)、烘干后,将硅片放置在板式PECVD设备中,对硅片的背面依次沉积厚度为10nm的第二本征非晶硅层和厚度为12nm的硼掺杂的非晶硅层。(6) After drying, place the silicon wafer in a plate-type PECVD equipment, and deposit a second intrinsic amorphous silicon layer with a thickness of 10nm and a boron-doped amorphous silicon layer with a thickness of 12nm on the back of the silicon wafer. .
(7)、然后在正面和背面都沉积一层TCO层,再进行丝网印刷。(7) Then deposit a layer of TCO layer on both the front and back, and then perform screen printing.
对比例1Comparative example 1
本实施例提供一种太阳电池的制造方法,包括如下步骤:This embodiment provides a method for manufacturing a solar cell, including the following steps:
(1)、采用SHJ清洗工序,对常规的M6尺寸N型硅片(面积27415mm2)进行双面清洗制绒,得到绒面为3μm高的金字塔绒面。(1) Using the SHJ cleaning process, the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 μm.
(2)、将N型硅片的正面朝上放置在板式PECVD设备中,对正面依次沉积厚度为7nm的第一本征非晶硅层和厚度为8nm的磷掺杂的非晶硅层。(2) Place the front side of the N-type silicon wafer face up in the plate PECVD equipment, and deposit a first intrinsic amorphous silicon layer with a thickness of 7 nm and a phosphorus-doped amorphous silicon layer with a thickness of 8 nm on the front side.
(3)、将正面沉积后的硅片放置链式清洗设备中,正面朝上,利用水膜将非晶硅掩膜覆盖防止刻蚀至正面,通过链式传动进入刻蚀槽内。(3) Place the front-side deposited silicon wafer in the chain cleaning equipment with the front side facing up. Use a water film to cover the amorphous silicon mask to prevent etching to the front side, and then enter the etching tank through chain transmission.
(4)、刻蚀槽内装放有氢氧化钠溶液,氢氧化钠与水的浓度保持为1:20,温度保持在60℃;硅片的背面与氢氧化钠溶液的接触时间设置为20s,对硅片绕镀面进行刻蚀30nm。(4) The etching tank is filled with sodium hydroxide solution. The concentration of sodium hydroxide and water is maintained at 1:20, and the temperature is maintained at 60°C. The contact time between the back side of the silicon wafer and the sodium hydroxide solution is set to 20s. Etch 30nm around the plating surface of the silicon wafer.
(5)、烘干后,将硅片放置在板式PECVD设备中,对硅片的背面依次沉积厚度为10nm的第二本征非晶硅层和厚度为12nm的硼掺杂的非晶硅层。(5) After drying, place the silicon wafer in a plate-type PECVD equipment, and deposit a second intrinsic amorphous silicon layer with a thickness of 10nm and a boron-doped amorphous silicon layer with a thickness of 12nm on the back of the silicon wafer. .
(6)、然后在正面和背面都沉积一层TCO层,再进行丝网印刷。(6) Then deposit a layer of TCO layer on both the front and back, and then perform screen printing.
对比例2Comparative example 2
本实施例提供一种太阳电池的制造方法,包括如下步骤:This embodiment provides a method for manufacturing a solar cell, including the following steps:
(1)、采用SHJ清洗工序,对常规的M6尺寸N型硅片(面积27415mm2)进行双面清洗制绒,得到绒面为3μm高的金字塔绒面。(1) Using the SHJ cleaning process, the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is cleaned and textured on both sides to obtain a pyramid texture with a texture height of 3 μm.
(2)、将N型硅片的正面朝上放置在板式PECVD设备中,对正面依次沉积厚度为7nm的第一本征非晶硅层和厚度为8nm的磷掺杂的非晶硅层。(2) Place the front side of the N-type silicon wafer face up in the plate PECVD equipment, and deposit a first intrinsic amorphous silicon layer with a thickness of 7 nm and a phosphorus-doped amorphous silicon layer with a thickness of 8 nm on the front side.
(3)、将正面沉积后的硅片放置链式清洗设备中,正面朝上,利用水膜将非晶硅掩膜覆盖防止刻蚀至正面,通过链式传动进入刻蚀槽内。 (3) Place the front-side deposited silicon wafer in the chain cleaning equipment with the front side facing up. Use a water film to cover the amorphous silicon mask to prevent etching to the front side, and then enter the etching tank through chain transmission.
(4)、刻蚀槽内装放有氢氟酸和硝酸的混合液,氢氟酸和硝酸混合液与水的比例保持在1:30,温度保持在10℃;硅片的背面与氢氟酸和硝酸混合液的接触时间设置为20s,对硅片绕镀面进行刻蚀30nm。(4) The etching tank is filled with a mixture of hydrofluoric acid and nitric acid. The ratio of the mixture of hydrofluoric acid and nitric acid to water is maintained at 1:30, and the temperature is maintained at 10°C; the back side of the silicon wafer is in contact with the hydrofluoric acid The contact time with the nitric acid mixture is set to 20s, and the silicon wafer is etched to a thickness of 30nm around the coating surface.
(5)、烘干后,将硅片放置在板式PECVD设备中,对硅片的背面依次沉积厚度为10nm的第二本征非晶硅层和厚度为12nm的硼掺杂的非晶硅层。(5) After drying, place the silicon wafer in a plate-type PECVD equipment, and deposit a second intrinsic amorphous silicon layer with a thickness of 10nm and a boron-doped amorphous silicon layer with a thickness of 12nm on the back of the silicon wafer. .
(6)、然后在正面和背面都沉积一层TCO层,再进行丝网印刷。(6) Then deposit a layer of TCO layer on both the front and back, and then perform screen printing.
对比例3Comparative example 3
本实施例提供一种太阳电池的制造方法,包括如下步骤:This embodiment provides a method for manufacturing a solar cell, including the following steps:
(1)、采用SHJ清洗工序,对常规的M6尺寸N型硅片(面积27415mm2)进行双面清洗制绒,得到绒面为3μm高的金字塔绒面。(1) Using the SHJ cleaning process, the conventional M6 size N-type silicon wafer (area 27415mm 2 ) is double-sided cleaned and textured to obtain a pyramid texture with a texture height of 3 μm.
(2)、将N型硅片的正面朝上放置在板式PECVD设备中,对正面依次沉积厚度为7nm的第一本征非晶硅层和厚度为8nm的磷掺杂的非晶硅层。(2) Place the front side of the N-type silicon wafer face up in the plate PECVD equipment, and deposit a first intrinsic amorphous silicon layer with a thickness of 7 nm and a phosphorus-doped amorphous silicon layer with a thickness of 8 nm on the front side.
(3)、然后对硅片的背面依次沉积厚度为10nm的第二本征非晶硅层和厚度为12nm的硼掺杂的非晶硅层。(3) Then, a second intrinsic amorphous silicon layer with a thickness of 10 nm and a boron-doped amorphous silicon layer with a thickness of 12 nm are deposited in sequence on the back side of the silicon wafer.
(4)、然后在正面和背面都沉积一层TCO层,再进行丝网印刷。(4) Then deposit a layer of TCO layer on both the front and back sides, and then perform screen printing.
实验例1Experimental example 1
分别检测实施例1-实施例4得到的太阳电池以及对比例1-对比例3得到的太阳电池的性能如表1;其中,检测方法是:选用BERGER在线I-V测试系统,在25℃、AM 1.5、1个标准太阳的条件下测试太阳电池的转化效率、开路电压、短路电流、填充因子、反向电流等电性能参数。The performance of the solar cells obtained in Examples 1 to 4 and the solar cells obtained in Comparative Examples 1 to 3 are respectively tested as shown in Table 1; among them, the detection method is: using the BERGER online I-V test system at 25°C, AM 1.5 , test the solar cell's conversion efficiency, open circuit voltage, short circuit current, filling factor, reverse current and other electrical performance parameters under the conditions of 1 standard sun.
表1太阳电池的性能

Table 1 Solar cell performance

从表1可以看出,使用本申请实施例提供的太阳电池的制造方法得到的太阳电池,不仅转化效率较高,并且反向电流的情况能够得到明显改善。It can be seen from Table 1 that the solar cell obtained by using the solar cell manufacturing method provided in the embodiment of the present application not only has a high conversion efficiency, but also can significantly improve the reverse current situation.
从实施例1和实施例2对比可知,不管是使用硝酸溶液对背面绕镀的非晶硅层进行氧化处理,还是使用臭氧水对背面绕镀的非晶硅层进行氧化处理,最终得到的电池性能均较佳,特别是使用臭氧水对背面绕镀的非晶硅层进行氧化处理(实施例1),然后使用氢氟酸去绕镀,不仅可以改善漏电情况的发生,还可以使电池的转化效率、开路电压和短路电流均有一定的提高。From the comparison between Example 1 and Example 2, it can be seen that whether a nitric acid solution is used to oxidize the back-coated amorphous silicon layer, or ozone water is used to oxidize the back-coated amorphous silicon layer, the battery finally obtained The performance is good, especially using ozone water to oxidize the amorphous silicon layer on the back side (Example 1), and then using hydrofluoric acid to remove the side plating, which can not only improve the occurrence of leakage, but also improve the performance of the battery. The conversion efficiency, open circuit voltage and short circuit current are all improved to a certain extent.
从实施例1和实施例3对比可知,在使用臭氧水对背面绕镀的非晶硅层进行氧化处理时没有设置水膜,虽然也可以去除绕镀,改善漏电情况的发生,但是,其电池的性能会受到一定的影响。From the comparison between Example 1 and Example 3, it can be seen that there is no water film when using ozone water to oxidize the amorphous silicon layer on the back of the surrounding plating. Although the surrounding plating can also be removed to improve the occurrence of leakage, the battery The performance will be affected to a certain extent.
实施例1和实施例4对比可知,如果臭氧水中不添加氢氟酸,臭氧水的稳定性差,最终会影响电池的填充因子,使其降低。Comparing Example 1 and Example 4, it can be seen that if hydrofluoric acid is not added to the ozone water, the stability of the ozone water is poor, which will eventually affect the filling factor of the battery and reduce it.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined in any way. To simplify the description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, All should be considered to be within the scope of this manual.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。 The above-described embodiments only express several implementation modes of the present application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent application. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all fall within the protection scope of the present application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims (12)

  1. 一种太阳电池的制造方法,其特征在于,包括以下步骤:A method of manufacturing a solar cell, characterized in that it includes the following steps:
    S1对硅片的两个表面进行制绒;S1 textures both surfaces of the silicon wafer;
    S2在所述硅片的正面依次沉积第一本征非晶硅层和磷掺杂的非晶硅层;S2 sequentially deposits a first intrinsic amorphous silicon layer and a phosphorus-doped amorphous silicon layer on the front side of the silicon wafer;
    S3对硅片背面进行氧化处理,使所述硅片的背面形成氧化硅层;S3 performs an oxidation treatment on the back of the silicon wafer to form a silicon oxide layer on the back of the silicon wafer;
    S4采用酸溶液去除所述硅片背面的所述氧化硅层;S4 uses acid solution to remove the silicon oxide layer on the back of the silicon wafer;
    S5在所述硅片的背面依次沉积第二本征非晶硅层和硼掺杂的非晶硅层。S5 sequentially deposits a second intrinsic amorphous silicon layer and a boron-doped amorphous silicon layer on the back side of the silicon wafer.
  2. 根据权利要求1所述的制造方法,其特征在于:所述氧化处理包括:采用臭氧水或硝酸溶液与硅片的背面以及背面上绕镀的非晶硅反应,生成所述氧化硅层。The manufacturing method according to claim 1, wherein the oxidation treatment includes using ozone water or nitric acid solution to react with the back side of the silicon wafer and the amorphous silicon wrapped around the back side to generate the silicon oxide layer.
  3. 根据权利要求1或2所述的制造方法,其特征在于:所述氧化硅层的厚度为15-60nm。The manufacturing method according to claim 1 or 2, characterized in that: the thickness of the silicon oxide layer is 15-60 nm.
  4. 根据权利要求2所述的制造方法,其特征在于:所述臭氧水中臭氧的浓度为20-30ppb;所述反应的条件包括:在常温条件下接触反应40-120s。The manufacturing method according to claim 2, characterized in that: the concentration of ozone in the ozone water is 20-30 ppb; the conditions of the reaction include: contact reaction under normal temperature conditions for 40-120 seconds.
  5. 根据权利要求2所述的制造方法,其特征在于:所述硝酸溶液中硝酸与水的体积比为1:20-1:45;所述反应的条件包括:在常温条件下接触反应40-120s。The manufacturing method according to claim 2, characterized in that: the volume ratio of nitric acid to water in the nitric acid solution is 1:20-1:45; the conditions of the reaction include: contact reaction under normal temperature conditions for 40-120s .
  6. 根据权利要求2至5中任一项所述的制造方法,其特征在于:所述臭氧水中还包括氢氟酸,氢氟酸与水的体积比为1:150-1:800。The manufacturing method according to any one of claims 2 to 5, characterized in that: the ozone water also includes hydrofluoric acid, and the volume ratio of hydrofluoric acid to water is 1:150-1:800.
  7. 根据权利要求2至6中任一项所述的制造方法,其特征在于:所述对硅片的背面进行氧化处理之前,在所述正面上形成水膜。The manufacturing method according to any one of claims 2 to 6, characterized in that before the oxidation treatment is performed on the back side of the silicon wafer, a water film is formed on the front side.
  8. 根据权利要求2至7中任一项所述的制造方法,其特征在于:所述酸溶液为氢氟酸溶液。The manufacturing method according to any one of claims 2 to 7, characterized in that the acid solution is a hydrofluoric acid solution.
  9. 根据权利要求8所述的制造方法,其特征在于:所述氢氟酸溶液中氢氟酸与水体积比为1:15-1:30。The manufacturing method according to claim 8, characterized in that: the volume ratio of hydrofluoric acid to water in the hydrofluoric acid solution is 1:15-1:30.
  10. 根据权利要求8或9所述的制造方法,其特征在于:所述酸溶液与所述氧化硅层的接触时间为20-120s。 The manufacturing method according to claim 8 or 9, characterized in that the contact time between the acid solution and the silicon oxide layer is 20-120 s.
  11. 根据权利要求1至10中任一项所述的制造方法,其特征在于,所述氧化处理形成氧化硅层,以及去除所述氧化硅层这两个步骤之间,通过链式清洗设备传输硅片。The manufacturing method according to any one of claims 1 to 10, characterized in that between the two steps of forming a silicon oxide layer in the oxidation treatment and removing the silicon oxide layer, silicon is transported through a chain cleaning equipment. piece.
  12. 一种太阳电池,其特征在于,由权利要求1至11中任一项所述的制造方法制备得到。 A solar cell, characterized in that it is prepared by the manufacturing method according to any one of claims 1 to 11.
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