WO2024045538A1 - Re-charging feeding system for single crystal furnace - Google Patents

Re-charging feeding system for single crystal furnace Download PDF

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Publication number
WO2024045538A1
WO2024045538A1 PCT/CN2023/079692 CN2023079692W WO2024045538A1 WO 2024045538 A1 WO2024045538 A1 WO 2024045538A1 CN 2023079692 W CN2023079692 W CN 2023079692W WO 2024045538 A1 WO2024045538 A1 WO 2024045538A1
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WO
WIPO (PCT)
Prior art keywords
blade
single crystal
feeding system
tank
equal
Prior art date
Application number
PCT/CN2023/079692
Other languages
French (fr)
Chinese (zh)
Inventor
曹建伟
傅林坚
朱亮
叶钢飞
倪军夫
李玉刚
Original Assignee
浙江求是半导体设备有限公司
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Application filed by 浙江求是半导体设备有限公司 filed Critical 浙江求是半导体设备有限公司
Publication of WO2024045538A1 publication Critical patent/WO2024045538A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B35/00Apparatus not otherwise provided for, specially adapted for the growth, production or after-treatment of single crystals or of a homogeneous polycrystalline material with defined structure
    • C30B35/005Transport systems
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • C30B29/06Silicon

Definitions

  • the invention relates to the technical field of single crystal silicon manufacturing, and in particular to a single crystal furnace re-throwing and feeding system.
  • Vibrating feeding is not conducive to the transportation of granular silicon.
  • the feeding speed of small-sized silicon material is much lower than that of large-sized silicon material.
  • large-sized silicon material enters the single crystal furnace, it hits the silicon liquid, causing the silicon liquid to splash, resulting in This reduces the loss of silicon material and damage to the internal components of the single crystal furnace.
  • the purpose of the present invention is to provide a single crystal furnace re-thrown feeding system that can solve the problem of silicon liquid splashing during the feeding process.
  • a single crystal furnace re-dropping and feeding system includes: a hopper; a loading mechanism, which is at least partially connected to the hopper; a unloading mechanism, which is at least partially disposed between the hopper and the unloading mechanism; and a driving component , used to drive the loading mechanism and the unloading mechanism; when the feeding system transports materials, the loading mechanism is at least partially connected with the unloading mechanism; the loading mechanism includes: a first trough; a first screw shaft, a first screw The shaft is at least partially disposed in the first trough; the unloading structure includes: a second trough; a second screw shaft, and the second screw shaft is at least partially disposed in the second trough; when the feeding system transports materials, the third One tank body is connected to the second tank body, and the driving assembly drives the first screw shaft and the second screw shaft so that the material is transported to the single crystal furnace through the first screw shaft and the second screw shaft; a third screw shaft is provided on the first screw shaft.
  • a blade
  • the difference between the maximum diameter of the first blade and the minimum diameter of the first blade is greater than or equal to 7 mm and less than or equal to 13 mm
  • the difference between the maximum diameter of the second blade and the minimum diameter of the second blade is greater than or equal to 7 mm and less than or equal to 13 mm.
  • the difference between the maximum diameter of the first blade and the minimum diameter of the first blade is greater than or equal to 9 mm and less than is equal to 11 mm
  • the difference between the maximum diameter of the second blade and the minimum diameter of the second blade is greater than or equal to 9 mm and less than or equal to 11 mm.
  • a first conveying channel is formed between the first blade and the inner wall of the first tank body
  • a second conveying channel is formed between the second blade and the inner wall of the second tank body.
  • the first conveying channel and the second conveying channel Both are used to transport materials with a particle size smaller than or equal to the first particle size.
  • the first screw shaft and the second screw shaft are both used to transport materials with a particle size smaller than or equal to the second particle size, wherein the first particle size is smaller than the second particle size.
  • the ratio of the length of the first tank body to the length of the second tank body is greater than or equal to 0.5 and less than or equal to 1.5.
  • the unloading mechanism includes a first state and a second state relative to the loading mechanism.
  • the first trough body and the second trough body are connected, and the second trough body is in the third state.
  • first trough body is provided with a third trough body extending along the up and down direction of the feeding system, and the third trough body and the first trough body are integrally formed or fixedly connected.
  • the distance between the first trough body and the second trough body is a first length
  • the length of the third trough body along the up and down direction is a second length
  • the first length is greater than or equal to the second length.
  • the third tank body is configured as a telescopic structure. When the second tank body is in the first position, the third tank body is in the first mode. When the second tank body is in the second position, the third tank body is in the third mode. Two modes.
  • the unloading mechanism and the driving assembly are connected through a flexible connecting shaft; when the lowering mechanism is in the first state relative to the loading mechanism, the connecting shaft is in a normal state; when the lowering mechanism is in the second state relative to the loading mechanism, the connecting shaft The shaft is bent.
  • the first blade forms a first blocking mechanism that hinders the movement of the material; if the material is transported from the first tank to the second tank , the second blade forms a second blocking mechanism that hinders the movement of the material.
  • the feeding system includes a hopper, a loading mechanism, an unloading mechanism and a driving assembly.
  • the loading mechanism includes a first trough and a first screw shaft
  • the unloading mechanism includes The second trough body and the second screw shaft
  • the first screw shaft is provided with a first blade whose diameter gradually decreases along the material transportation direction
  • the second screw shaft is provided with a second blade whose diameter gradually decreases along the material transportation direction.
  • the remaining part of the material is then transported to the single crystal furnace and dropped into the single crystal furnace with a particle size smaller than On the part of materials equal to the first particle size, the impact is slowed down.
  • the production cost is reduced and the service life of the single crystal furnace is extended.
  • Figure 1 is a schematic diagram of the internal structure of the feeding system in the embodiment of the present invention.
  • FIG. 2 is a schematic diagram of the overall structure of the feeding system in the embodiment of the present invention.
  • FIG. 3 is a schematic cross-sectional structural diagram of the feeding system in the embodiment of the present invention.
  • Figure 4 is a partially enlarged schematic diagram of the loading mechanism of the feeding system in the embodiment of the present invention.
  • Figure 5 is a partially enlarged schematic diagram of the unloading mechanism of the feeding system in the embodiment of the present invention.
  • Figure 6 is a partially enlarged schematic diagram of the left side of the unloading mechanism of the feeding system in the embodiment of the present invention.
  • Figure 7 is a schematic structural diagram of the first transmission part in the embodiment of the present invention.
  • Figure 8 is a partially enlarged schematic diagram of the feeding system in the embodiment of the present invention.
  • first and second are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • FIGS 1 and 2 illustrate a single crystal furnace re-injector feeding system 100 provided by an embodiment of the present application.
  • the feeding system 100 is installed inside the re-injector furnace body.
  • the feeding system 100 includes: a hopper 11 , a loading mechanism 12 , a unloading mechanism 13 and a driving assembly 14 .
  • the hopper 11 is at least partially disposed above the loading mechanism 12
  • the unloading mechanism 13 is at least partially disposed below the loading mechanism 12 . That is, the loading mechanism 12 is at least partially disposed between the hopper 11 and the unloading mechanism 13 .
  • Hopper 11 is used to place materials.
  • the feeding mechanism 12 is at least partially connected to the hopper 11 , and the positions of the feeding mechanism 12 and the hopper 11 are relatively fixed. When the feeding system 100 transports materials, the loading mechanism 12 is at least partially connected to the unloading mechanism 13 .
  • the driving assembly 14 is arranged outside the re-injector furnace body and is used to drive the loading mechanism 12 and the unloading mechanism 13 .
  • the driving assembly 14 drives the loading mechanism 12 to transport the materials from the loading mechanism 12 to the unloading mechanism 13.
  • the driving assembly 14 drives the lowering mechanism 13.
  • the feeding mechanism 13 transports the materials from the unloading mechanism 13 to the single crystal furnace.
  • the feeding mechanism 12 includes: a first trough 121 and a first screw shaft 122 , and the first screw shaft 122 is at least partially disposed in the first trough 121 .
  • the unloading mechanism 13 includes: a second trough body 131 and a second screw shaft 132. The second screw shaft 132 is at least partially disposed in the second trough body 131.
  • the first screw shaft 122 is rotatably connected to the first groove body 121
  • the second screw shaft 132 is rotatably connected to the second groove body 131
  • the driving assembly 14 can control the first screw shaft 122 and the second screw shaft 132
  • the rotation is beneficial to material transportation and limits the range of movement of the first screw shaft 122, thereby improving the structural stability of the feeding system 100.
  • the first screw shaft 122 can be rotatably connected to the first groove body 121 through a bearing
  • the second screw shaft 132 can be rotatably connected to the second groove body 131 through a bearing.
  • the first trough 121 is connected to the second trough 131 , and the driving assembly 14 drives the first screw shaft 122 and the second screw shaft 132 so that the material passes through the first screw shaft 122 and the second screw shaft 132 .
  • the spiral shaft 132 is transported to the single crystal furnace.
  • the driving assembly 14 drives the first screw shaft 122 to transport the material from the first trough 121 to the second trough 131.
  • the driving assembly 14 drives the second screw shaft 132 to transport the material to the second trough 131.
  • the materials in 131 are transported to the single crystal furnace.
  • the driving assembly 14 drives the first screw shaft 122 and the second screw shaft 132, and the material is driven forward by the first screw shaft 122 and the second screw shaft 132.
  • the material can be transported forward by controlling the first screw shaft 122 and the second screw shaft.
  • the rotation speed of the shaft 132 is used to control the material conveying speed. Compared with the traditional vibration feeding, it is more conducive to controlling the material conveying speed and can better meet the use needs.
  • a cover is provided at the connection between the hopper 11 and the loading mechanism 12 , and the cover covers the connection between the hopper 11 and the loading mechanism 12 .
  • the cover can compensate for the installation error when the hopper 11 and the loading mechanism 12 are connected.
  • the cover covering the connection between the hopper 11 and the loading mechanism 12 can prevent the material from leaking when transported from the hopper 11 to the loading mechanism 12, avoid contamination of the material, and improve the crystallization quality of the single crystal furnace.
  • the cover may be a silicone sleeve.
  • the inner wall of the hopper 11 , the inner wall of the first tank body 121 and the inner wall of the second tank body 131 are coated with polyurethane.
  • materials can be prevented from being contaminated during the transportation process of the feeding system 100, thereby improving the crystallization quality of the single crystal furnace.
  • a first blade 123 is provided on the first screw shaft 122, and a second blade 133 is provided on the second screw shaft 132.
  • the first blade 123 The diameter of the first blade 123 and the diameter of the second blade 133 decreases sequentially along the transportation direction of the material, and/or the diameter of the second blade 133 decreases sequentially along the transportation direction of the material, that is, at least one of the diameter of the first blade 123 and the diameter of the second blade 133 decreases along the transportation direction of the material.
  • the transportation direction decreases sequentially; and the difference between the maximum diameter R1 of the first blade 123 and the minimum diameter R2 of the first blade 123 is greater than or equal to 7 mm and less than or equal to 13 mm, and/or the maximum diameter R3 of the second blade 133 is less than or equal to 13 mm.
  • the difference between the minimum diameter R4 of 133 is greater than or equal to 7mm and less than or equal to 13mm.
  • the transportation direction of the material refers to the transportation direction in which the material enters the first tank 121 from the hopper 11, is transported to the second tank 131 through the first tank 121, and is transported to the single crystal furnace through the second tank 131. In this embodiment, the transportation direction of materials is from back to front.
  • part of the materials with a particle size smaller than or equal to the first particle size can pass through the area formed between the first blade 123 and the inner wall of the first tank 121. Transported to the second tank body 131; part of the material with a particle size smaller than or equal to the second particle size can be transported to the second tank body 131 with the movement of the first blade 123.
  • part of the material with a particle size smaller than or equal to the first particle size will be preferentially transported to the second trough 131. Therefore, when the materials are just transported to the second tank 131, most of them are materials with a particle size smaller than or equal to the first particle size.
  • the particle diameter is the maximum width distance value of the material, and the first particle diameter is smaller than the second particle diameter.
  • part of the materials with a particle size smaller than or equal to the first particle size can be transported to the second tank through the area formed between the second blade 133 and the inner wall of the second tank 131.
  • part of the materials with a particle size smaller than or equal to the second particle size can be transported to the single crystal furnace with the movement of the second blade 133 .
  • part of the materials with a particle size smaller than or equal to the first particle size will be preferentially transported to the single crystal furnace.
  • part of the material with a particle size smaller than or equal to the first particle size is preferentially transported to the single crystal furnace and spread on the surface of the silicon liquid.
  • the remaining part of the material is then transported to the single crystal furnace and dropped into the single crystal furnace with a particle size smaller than or equal to the first particle size.
  • the impact is slowed down. This solves the problem of silicon liquid splashing when large particle size materials are put into the single crystal furnace, avoids material loss caused by silicon liquid splashing and damage to the single crystal furnace, reduces production costs, and prolongs the use of the single crystal furnace. life.
  • the difference between the maximum diameter R1 of the first blade 123 and the minimum diameter R2 of the first blade 123 is greater than or equal to 9 mm and less than or equal to 11 mm
  • the difference between the maximum diameter R3 of the second blade 133 and the minimum diameter R4 of the second blade 133 is The value is greater than or equal to 9mm and less than or equal to 11mm.
  • the difference between the maximum diameter R1 of the first blade 123 and the minimum diameter R2 of the first blade 123 is 10 mm
  • the maximum diameter R3 of the second blade 133 and the maximum diameter R3 of the second blade 133 are 10 mm.
  • the difference for small diameter R4 is 10mm.
  • the diameter change of the first blade 123 is small, and the diameter change of the second blade 133 is also small, so that the inner wall of the first groove body 121 and the first blade 123 and the inner wall of the second groove body 131 are
  • the material is not easily blocked between the second blade 133 and the second blade 133 , the material transportation efficiency is high, and the effect of preventing silicon liquid from splashing when the material is transported to the single crystal furnace is better.
  • both the first blade 123 and the second blade 133 transition in the shape of an Archimedean spiral, and both the first blade 123 and the second blade 133 gradually reduce in diameter.
  • the diameter of the first blade 123 and the second blade 133 decreases more smoothly, making it less likely to block materials.
  • first spiral shaft 122, the second spiral shaft 132, the first blade 123 and the second blade 133 may be made of non-metallic materials such as molybdenum, quartz, tungsten or silicon nitride.
  • materials can be prevented from being contaminated during the transportation process of the feeding system 100, thereby improving the crystallization quality of the single crystal furnace.
  • the first blade 123 forms a first blocking mechanism that hinders the movement of the material, that is, the material moves in a certain manner. After the speed enters the first tank body 121, it will be blocked and decelerated by the first blocking mechanism formed by the first blade 123; if the material is transported from the first tank body 121 to the second tank body 131, the second blade 133 forms a third blocking mechanism that hinders the movement of the material.
  • the second blocking mechanism means that after the material enters the second tank 131 at a certain speed, it will be blocked and decelerated by the second blocking mechanism formed by the second blade 133 .
  • the material conveying speed is lower than the conventional feeding speed in the prior art, which can effectively solve the problem of silicone liquid splashing caused by the material impacting the liquid level due to the conventional feeding in the prior art. , avoiding material loss caused by silicon liquid splashing and damage to the single crystal furnace, reducing production costs and extending the service life of the single crystal furnace.
  • the ratio of the length L1 of the first tank body 121 to the length L2 of the second tank body 131 is greater than or equal to 0.5 and less than or equal to 1.5. Further, the ratio of the length L1 of the first groove body 121 to the length L2 of the second groove body 131 is greater than or equal to 0.7 and less than or equal to 1.3. Furthermore, the ratio of the length L1 of the first groove body 121 to the length L2 of the second groove body 131 is greater than or equal to 0.9 and less than or equal to 1.1.
  • the lengths of the first tank body 121 and the second tank body 131 are set more reasonably, which can better transport materials into the single crystal furnace and at the same time make the structure of the feeding system 100 more compact and improve the efficiency of the feeding system 100 Space utilization.
  • the lowering mechanism 13 in the feeding system 100 includes a first state and a second state relative to the loading mechanism 12.
  • the first trough body 121 is connected to the second tank body 131, and the second tank body 131 is in the first position.
  • the feeding system 100 is in working condition, and the materials can be transported to the single crystal furnace; the lowering mechanism 13 is in the second position relative to the loading mechanism 12.
  • the first trough body 121 and the second trough body 131 are not connected, and the second trough body 131 is in the second position.
  • the feeding system 100 is in a non-working state, and the material transportation stops.
  • the first position refers to the position of the second tank 131 when the feeding system 100 is working
  • the second position refers to the feeding system. The position of the second tank body 131 when 100 is not working.
  • the unloading mechanism 13 is in the first state relative to the loading mechanism 12, the second tank 131 is in the first position, the first tank 121 and the second tank 131 are connected, and the second tank 131 Part of it extends into the single crystal furnace to transport materials.
  • the feeding system 100 is in working condition.
  • the unloading mechanism 13 is in the second state relative to the loading mechanism 12, the second tank body 131 is in the second position, the first tank body 121 and the second tank body 131 are not connected, and the second tank body 131 extends into the single crystal furnace. The part is retracted, and the feeding system 100 does not work at this time.
  • the feeding system 100 also includes a moving mechanism.
  • the second trough body 131 is fixedly connected to the moving mechanism.
  • the moving mechanism is used to assist the movement of the second trough body 131 between the first position and the second position.
  • the moving mechanism includes a vehicle body, pulleys, and tracks.
  • the car body is fixedly connected to the second trough body 131 and is arranged below the second trough body 131. The car body can move on the track through pulleys.
  • the second trough body 131 can move between the first position and the second position more conveniently for easy operation, and the movement range of the second trough body 131 is limited on the track, so that the second trough body 131 It is not easy to be dislocated during movement, which improves the structural stability of the feeding system 100 .
  • a quartz tube may be provided inside the second trough 131 .
  • the quartz tube is coaxially arranged with the second spiral shaft 132 , and the second trough 131 is arranged around the quartz tube.
  • the length of the quartz tube is equal to the length of the second trough 131 .
  • the length of the two tanks 131 is the same.
  • the quartz tube and the second tank 131 are insulated by a high temperature resistant foam silicone pad.
  • the quartz tube opens at the connection between the second tank 131 and the first tank 121 for transporting materials. .
  • the quartz tube when the second tank body 131 is in the first position, the quartz tube extends into the single crystal furnace. Due to the high temperature resistance of the quartz tube, the quartz tube is not easily damaged and the feeding system 100 has a long service life.
  • the first trough 121 is provided with a third trough extending along the up and down direction of the feeding system 100 , and the third trough and the first trough 121 are integrally formed or fixed. connect.
  • the faster part of the material can be blocked by the third tank and then smoothly enter the second tank 131, preventing the materials from leaking or being contaminated during the transportation process. , reduce unnecessary material loss and reduce production costs.
  • the distance between the first trough body 121 and the second trough body 131 is a first length
  • the length of the third trough body along the up and down direction is a second length.
  • the first length is greater than or equal to the second length.
  • the third tank body can better prevent material leakage without affecting the normal operation of the second tank body 131 .
  • the third trough body is configured as a telescopic structure, and when the second trough body 131 is in the first position, the third trough body is in the first mode. That is, when the lowering mechanism 13 is in the first state relative to the loading mechanism 12 and the feeding system 100 starts to work, the third trough is extended. At this time, the third trough can be located on the upper side of the second trough 131. The body can also be at least partially are located in the second tank 131. When the second groove body 131 is in the second position, the third groove body is in the second mode. That is, when the lowering mechanism 13 is in the second state relative to the loading mechanism 12 and the feeding system 100 stops working, the third tank body is shortened.
  • the third tank can be extended or shortened according to the working status of the feeding system 100.
  • the third tank is in the first mode to prevent material leakage and reduce production costs; the feeding system 100 stops.
  • the third tank body is in the second mode, reducing the volume and improving the space utilization of the feeding system 100 .
  • a vertically downward PTFE elbow may be provided below the third tank body, and the PTFE elbow is integrally formed or fixedly connected to the third tank body.
  • the PTFE elbow is resistant to chemical corrosion, so the service life of the third tank can be extended through this implementation method.
  • the driving assembly 14 in the feeding system 100 includes a first driving part 141 and a second driving part 142 .
  • the first driving part 141 is coaxially arranged with the first screw shaft 122 of the loading mechanism 12 .
  • the first driving part 141 is used to drive the loading mechanism 12 .
  • the second driving part 142 is connected to the second screw shaft 132 of the unloading mechanism 13 . Coaxially arranged, the second driving part 142 is used to drive the unloading mechanism 13 .
  • the feeding system 100 can adjust the conveying speed of materials in the loading mechanism 12 and the unloading mechanism 13 by respectively controlling the operating speeds of the first driving part 141 and the second driving part 142 to adapt to different material conveying needs. .
  • first driving part 141 and the first screw shaft 122 of the loading mechanism 12 can also be arranged on different axes.
  • the first driving part 141 transmits the driving force to the loading mechanism 12 through other transmission structures;
  • the second driving part 142 The second screw shaft 132 of the unloading mechanism 13 may also be disposed coaxially, and the second driving part 142 transmits the driving force to the unloading mechanism 13 through other transmission structures, which is not limited in this application.
  • the first driving part 141 includes a first motor 1411 and a first reducer 1412.
  • the first motor 1411 and the first reducer 1412 are connected through a coupling; the second driving part 142
  • the structure is basically the same as that of the first driving part 141 .
  • the driving assembly 14 can provide a larger output torque to improve the conveying capacity of the feeding system 100, and the running speed of the reduction motor is low, so that the material is conveyed at a low speed, which can effectively prevent the material from being over-speeded. Rapid leakage or silicon liquid splash due to impact on the silicon liquid surface at too fast speed reduces production costs and improves equipment production efficiency.
  • the feeding system 100 also includes a transmission assembly 15 , which is used to transmit the driving force output by the driving assembly 14 to the loading mechanism 12 and the unloading mechanism 13 .
  • the transmission assembly 15 includes a first transmission part 151 and a second transmission part 152 .
  • One end of the first transmission part 151 is connected to the first driving part 141
  • the other end of the first transmission part 151 is connected to the first screw shaft 122 , so that the driving force output by the first driving part 141 passes through the first transmission part 151 Passed to the loading mechanism 12.
  • the first transmission part 151 includes a first magnetic fluid and a first coupling.
  • the first magnetic fluid device Placed outside the re-injector furnace body the outside of the first magnetic fluid is connected to the first driving part 141, the inside of the first magnetic fluid is connected to one end of the first coupling, and the other end of the first coupling is connected to the upper
  • the first screw shaft 122 in the feeding mechanism 12 is connected.
  • the second transmission part 152 includes a second magnetic fluid, a second coupling, a flexible connecting shaft 1521 and a third coupling.
  • the second magnetic fluid is arranged outside the re-injector furnace body, the outside of the second magnetic fluid is connected to the second driving part 142, the inside of the second magnetic fluid is connected to one end of the second coupling, and the second coupling
  • the other end of the device is connected to one end of the flexible connecting shaft 1521, the other end of the connecting shaft 1521 is connected to one end of the third coupling, and the other end of the third coupling is connected to the second screw shaft 132.
  • the driving assembly 14 can be arranged outside the re-injector furnace body, and the driving force is transmitted into the re-injector furnace body through the transmission assembly 15. That is, this implementation can convert the driving force output by the driving assembly 14 from the normal pressure
  • the environment is transferred to the vacuum environment in the furnace body of the re-injector, thus solving the problem of indirect contact between the driving component 14 and the material. It not only avoids the risk of short circuit of high-voltage electrical components in the vacuum environment, but also ensures that the driving force is not directly connected to the furnace body during the transmission process. Air tightness causes damage.
  • the unloading mechanism 13 and the second driving part 142 are connected through a second transmission part 152.
  • the second transmission part 152 includes a second magnetic fluid, a second coupling, and a flexible connection. Shaft 1521 and the third coupling.
  • the feeding system 100 controls the working state of the unloading mechanism 13 through the connecting shaft 1521.
  • the second driving part 142 When the second driving part 142 is started when the unloading mechanism 13 is in the second state, the second driving part 142 will give an overload alarm. , avoiding losses caused by misoperation and improving the safety performance of the feeding system 100 .
  • a first conveying channel is formed between the first blade 123 and the inner wall of the first groove body 121
  • a second conveying channel is formed between the second blade 133 and the inner wall of the second groove body 131.
  • the conveying channel and the second conveying channel are both used to transport materials with a particle size less than or equal to the first particle size
  • the first screw shaft 122 and the second screw shaft 132 are both used to transport materials with a particle size less than or equal to the second particle size, wherein, The first particle size is smaller than the second particle size.
  • part of the materials with a particle size smaller than or equal to the first particle size can be transported through the area formed between the first blade 123 and the inner wall of the first tank 121. to the second tank body 131; part of the material with a particle size smaller than or equal to the second particle size can be transported to the second tank body 131 with the movement of the first blade 123.
  • part of the material with a particle size smaller than or equal to the first particle size will be preferentially transported to the second trough 131. Therefore, when the materials are just transported to the second tank 131, most of them are materials with a particle size smaller than or equal to the first particle size.
  • the particle diameter is the maximum width distance value of the material, and the first particle diameter is smaller than the second particle diameter.
  • part of the material with a particle size smaller than or equal to the first particle size can be transported to the single unit through the area formed between the second blade 133 and the inner wall of the second tank body 131.
  • part of the materials with a particle size smaller than or equal to the second particle size can be transported to the single crystal furnace along with the movement of the second blade 133 .
  • part of the materials with a particle size smaller than or equal to the first particle size will be preferentially transported to the single crystal furnace.
  • part of the material with a particle size smaller than or equal to the first particle size is preferentially transported to the single crystal furnace and spread on the surface of the silicon liquid.
  • the remaining part of the material is then transported to the single crystal furnace and dropped into the single crystal furnace with a particle size smaller than or equal to the first particle size.
  • the impact is slowed down. This solves the problem of silicon liquid splashing when large particle size materials are put into the single crystal furnace, avoids material loss caused by silicon liquid splashing and damage to the single crystal furnace, reduces production costs, and prolongs the use of the single crystal furnace. life.
  • the diameter of the first blade 123 remains unchanged, the diameter of the second blade 133 remains unchanged, the inner diameter of the first groove body 121 gradually increases, and the diameter of the second blade 133 remains unchanged.
  • the inner diameter of the tank 131 gradually increases, a first conveying channel is formed between the first blade 123 and the inner wall of the first tank 121, and a second conveying channel is formed between the second blade 133 and the inner wall of the second tank 131.
  • the first blade 123 forms a first blocking mechanism that hinders the movement of the material, that is, the material moves in a certain manner.
  • the speed enters the first tank body 121, it will be blocked and decelerated by the first blocking mechanism formed by the first blade 123;
  • the second blade 133 forms a third blocking mechanism that hinders the movement of the material.
  • Second blocking mechanism after the material enters the second tank body 131 at a certain speed, it will be blocked and decelerated by the second blocking mechanism formed by the second blade 133.
  • the material conveying speed is lower than the conventional feeding speed in the prior art, which can effectively solve the problem of silicone liquid splashing caused by the material impacting the liquid level due to the conventional feeding in the prior art. , avoiding material loss caused by silicon liquid splashing and damage to the single crystal furnace, reducing production costs and extending the service life of the single crystal furnace.
  • the feeding system 100 includes a hopper 11, a loading mechanism 12, an unloading mechanism 13 and a driving assembly 14, where the loading mechanism 12 includes a first slot. body 121 and a first screw shaft 122.
  • the unloading mechanism 13 includes a second trough body 131 and a second screw shaft 132.
  • the first screw shaft 122 is provided with a first blade 123 whose diameter gradually decreases along the material transportation direction.
  • the spiral shaft 132 is provided with a second blade 133 whose diameter gradually decreases along the material transportation direction.
  • part of the material with a particle size smaller than or equal to the first particle size is preferentially transported to the single crystal furnace and spread on the surface of the silicon liquid.
  • the remaining part of the material is then transported to the single crystal furnace and dropped into the single crystal furnace with a particle size smaller than On the part of materials equal to the first particle size, the impact is slowed down.

Abstract

Disclosed in the present invention is a re-charging feeding system for a single crystal furnace. The system comprises a hopper, a feeding mechanism, a discharging mechanism and a driving assembly. The feeding mechanism comprises a first channel body and a first screw shaft, and the discharging mechanism comprises a second channel body and a second screw shaft. First blades of which the diameters gradually decrease in the material transportation direction are arranged on the first screw shaft, and second blades of which the diameters gradually decrease in the material transportation direction are arranged on the second screw shaft. During a material transportation process, a portion of materials, of which the grain size is smaller than or equal to a first grain size, is preferentially fed into the single crystal furnace and is levelled on the surface of a silicon liquid, and the remaining materials are subsequently fed into the single crystal furnace and drop on the portion of materials of which the grain size is smaller than or equal to the first grain size, so as to relieve impact. Therefore, the problem of silicon liquid splashing caused when materials having large grain sizes are fed into single crystal furnaces is solved, and material loss and damage to single crystal furnaces, which are caused by the silicon liquid splashing, are avoided, thereby reducing production costs, and prolonging the service life of single crystal furnaces.

Description

一种单晶炉复投送料系统A kind of single crystal furnace re-throwing and feeding system 技术领域Technical field
本发明涉及单晶硅制造技术领域,尤其是涉及一种单晶炉复投送料系统。The invention relates to the technical field of single crystal silicon manufacturing, and in particular to a single crystal furnace re-throwing and feeding system.
背景技术Background technique
当前的单晶炉复投送料系统分三种。一种是采用石英管容器通过单晶炉副炉室从上往下复投;第二种是在单晶炉炉盖处设置石英管通道对着坩埚内壁边缘复投;第三种是在主炉室的复投孔位置伸入石英料管在坩埚上沿复投硅料。There are currently three types of single crystal furnace re-injection and feeding systems. One is to use a quartz tube container to be re-thrown from top to bottom through the auxiliary furnace chamber of the single crystal furnace; the second is to set a quartz tube channel at the cover of the single crystal furnace to face the edge of the inner wall of the crucible; the third is to re-throw it in the main furnace. The position of the re-throwing hole in the furnace chamber extends into the quartz material tube and re-throws the silicon material along the upper edge of the crucible.
现有的单晶炉复投送料系统大多采用固定的或活动的直线振动送料器或回旋振动送料器将硅料通过石英料管振入单晶炉坩埚内。Most of the existing single crystal furnace multiplex feeding systems use fixed or movable linear vibration feeders or gyroscopic vibration feeders to vibrate silicon materials into the single crystal furnace crucible through quartz tubes.
振动送料不利于颗粒硅的输送,小粒径的硅料送料速度远低于大粒径硅料的送料速度,大粒径硅料在进入单晶炉时撞击硅液,造成硅液飞溅,导致了硅料的损失以及对单晶炉内部元器件的损害。Vibrating feeding is not conducive to the transportation of granular silicon. The feeding speed of small-sized silicon material is much lower than that of large-sized silicon material. When large-sized silicon material enters the single crystal furnace, it hits the silicon liquid, causing the silicon liquid to splash, resulting in This reduces the loss of silicon material and damage to the internal components of the single crystal furnace.
因此,急需研发一种可解决送料过程中硅液飞溅问题的单晶炉复投送料系统。Therefore, there is an urgent need to develop a single crystal furnace re-dosing and feeding system that can solve the problem of silicon liquid splashing during the feeding process.
发明内容Contents of the invention
为了解决现有技术的不足,本发明的目的在于提供一种可以解决送料过程中硅液飞溅问题的单晶炉复投送料系统。In order to solve the shortcomings of the existing technology, the purpose of the present invention is to provide a single crystal furnace re-thrown feeding system that can solve the problem of silicon liquid splashing during the feeding process.
为了实现上述目的,本发明采用如下的技术方案:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种单晶炉复投送料系统,送料系统包括:料斗;上料机构,上料机构至少部分和料斗连通;下料机构,上料机构至少部分设置在料斗和下料机构之间;驱动组件,用于驱动上料机构和下料机构;在送料系统输送物料的情况下,上料机构至少部分和下料机构连通;上料机构包括:第一槽体;第一螺旋轴,第一螺旋轴至少部分设置在第一槽体中;下料结构包括:第二槽体;第二螺旋轴,第二螺旋轴至少部分设置在第二槽体中;在送料系统输送物料的情况下,第一槽体连通第二槽体,驱动组件驱动第一螺旋轴和第二螺旋轴,以使物料通过第一螺旋轴和第二螺旋轴输送至单晶炉中;第一螺旋轴上设置有第一叶片,第二螺旋轴上设置有第二叶片,第一叶片的直径和第二叶片的直径中至少之一沿物料的运输方向依次减小。A single crystal furnace re-dropping and feeding system. The feeding system includes: a hopper; a loading mechanism, which is at least partially connected to the hopper; a unloading mechanism, which is at least partially disposed between the hopper and the unloading mechanism; and a driving component , used to drive the loading mechanism and the unloading mechanism; when the feeding system transports materials, the loading mechanism is at least partially connected with the unloading mechanism; the loading mechanism includes: a first trough; a first screw shaft, a first screw The shaft is at least partially disposed in the first trough; the unloading structure includes: a second trough; a second screw shaft, and the second screw shaft is at least partially disposed in the second trough; when the feeding system transports materials, the third One tank body is connected to the second tank body, and the driving assembly drives the first screw shaft and the second screw shaft so that the material is transported to the single crystal furnace through the first screw shaft and the second screw shaft; a third screw shaft is provided on the first screw shaft. A blade, a second blade is provided on the second screw shaft, at least one of the diameter of the first blade and the diameter of the second blade gradually decreases along the transportation direction of the material.
进一步地,第一叶片的最大直径和第一叶片的最小直径的差值大于等于7mm且小于等于13mm,第二叶片的最大直径和第二叶片的最小直径的差值大于等于7mm且小于等于13mm。Further, the difference between the maximum diameter of the first blade and the minimum diameter of the first blade is greater than or equal to 7 mm and less than or equal to 13 mm, and the difference between the maximum diameter of the second blade and the minimum diameter of the second blade is greater than or equal to 7 mm and less than or equal to 13 mm. .
进一步地,第一叶片的最大直径和第一叶片的最小直径的差值大于等于9mm且小于 等于11mm,第二叶片的最大直径和第二叶片的最小直径的差值大于等于9mm且小于等于11mm。Further, the difference between the maximum diameter of the first blade and the minimum diameter of the first blade is greater than or equal to 9 mm and less than is equal to 11 mm, and the difference between the maximum diameter of the second blade and the minimum diameter of the second blade is greater than or equal to 9 mm and less than or equal to 11 mm.
进一步地,第一叶片和第一槽体的内壁之间形成有第一输送通道,第二叶片和第二槽体的内壁之间形成有第二输送通道,第一输送通道和第二输送通道均用于输送粒径小于等于第一粒径的物料,第一螺旋轴和第二螺旋轴均用于输送粒径小于等于第二粒径的物料,其中,第一粒径小于第二粒径。Further, a first conveying channel is formed between the first blade and the inner wall of the first tank body, and a second conveying channel is formed between the second blade and the inner wall of the second tank body. The first conveying channel and the second conveying channel Both are used to transport materials with a particle size smaller than or equal to the first particle size. The first screw shaft and the second screw shaft are both used to transport materials with a particle size smaller than or equal to the second particle size, wherein the first particle size is smaller than the second particle size. .
进一步地,沿物料的运输方向,第一槽体的长度和第二槽体长度的比值大于等于0.5且小于等于1.5。Further, along the transportation direction of the material, the ratio of the length of the first tank body to the length of the second tank body is greater than or equal to 0.5 and less than or equal to 1.5.
进一步地,下料机构相对上料机构包括第一状态和第二状态,当下料机构相对上料机构处于第一状态时,第一槽体和第二槽体连通,且第二槽体处于第一位置;当下料机构相对上料机构处于第二状态时,第一槽体和第二槽体不连通,且第二槽体处于第二位置。Further, the unloading mechanism includes a first state and a second state relative to the loading mechanism. When the unloading mechanism is in the first state relative to the loading mechanism, the first trough body and the second trough body are connected, and the second trough body is in the third state. One position; when the unloading mechanism is in the second state relative to the loading mechanism, the first tank body and the second tank body are not connected, and the second tank body is in the second position.
进一步地,第一槽体设置有沿送料系统的上下方向延伸的第三槽体,第三槽体和第一槽体一体成型或固定连接。Further, the first trough body is provided with a third trough body extending along the up and down direction of the feeding system, and the third trough body and the first trough body are integrally formed or fixedly connected.
进一步地,沿送料系统的上下方向,第一槽体和第二槽体之间的距离为第一长度,第三槽体沿上下方向的长度为第二长度,第一长度大于等于第二长度;或,第三槽体设置为可伸缩结构,当第二槽体处于第一位置时,第三槽体处于第一模式,当第二槽体处于第二位置时,第三槽体处于第二模式。Further, along the up and down direction of the feeding system, the distance between the first trough body and the second trough body is a first length, the length of the third trough body along the up and down direction is a second length, and the first length is greater than or equal to the second length. ; Or, the third tank body is configured as a telescopic structure. When the second tank body is in the first position, the third tank body is in the first mode. When the second tank body is in the second position, the third tank body is in the third mode. Two modes.
进一步地,下料机构和驱动组件通过可弯曲的连接轴连接;当下料机构相对上料机构处于第一状态时,连接轴处于正常状态;当下料机构相对上料机构处于第二状态时,连接轴处于弯曲状态。Further, the unloading mechanism and the driving assembly are connected through a flexible connecting shaft; when the lowering mechanism is in the first state relative to the loading mechanism, the connecting shaft is in a normal state; when the lowering mechanism is in the second state relative to the loading mechanism, the connecting shaft The shaft is bent.
进一步地,在送料系统输送物料的情况下,若物料从料斗输送至第一槽体,第一叶片形成有阻碍物料运动的第一阻挡机构;若物料从第一槽体输送至第二槽体,第二叶片形成有阻碍物料运动的第二阻挡机构。Further, when the material is transported by the feeding system, if the material is transported from the hopper to the first tank, the first blade forms a first blocking mechanism that hinders the movement of the material; if the material is transported from the first tank to the second tank , the second blade forms a second blocking mechanism that hinders the movement of the material.
本申请提供了一种单晶炉复投送料系统,该送料系统包括料斗、上料机构、下料机构和驱动组件,其中上料机构包括第一槽体和第一螺旋轴,下料机构包括第二槽体和第二螺旋轴,第一螺旋轴上设置有沿物料运输方向直径逐渐减小的第一叶片,第二螺旋轴上设置有沿物料运输方向直径逐渐减小的第二叶片。在物料运输过程中粒径小于等于第一粒径的部分物料被优先输送至单晶炉中,摊铺在硅液表面,剩余的部分物料随后输送至单晶炉中,掉落在粒径小于等于第一粒径的部分物料上,减缓了冲击。从而解决了大粒径物料投入单晶炉时造成的硅液飞溅的问题,避免了硅液飞溅造成的物料损失以及对单晶炉造成的损害,使得生 产成本降低,并延长了单晶炉使用寿命。This application provides a single crystal furnace re-injection and feeding system. The feeding system includes a hopper, a loading mechanism, an unloading mechanism and a driving assembly. The loading mechanism includes a first trough and a first screw shaft, and the unloading mechanism includes The second trough body and the second screw shaft, the first screw shaft is provided with a first blade whose diameter gradually decreases along the material transportation direction, and the second screw shaft is provided with a second blade whose diameter gradually decreases along the material transportation direction. During the material transportation process, part of the material with a particle size smaller than or equal to the first particle size is preferentially transported to the single crystal furnace and spread on the surface of the silicon liquid. The remaining part of the material is then transported to the single crystal furnace and dropped into the single crystal furnace with a particle size smaller than On the part of materials equal to the first particle size, the impact is slowed down. This solves the problem of silicon liquid splashing when large particle size materials are put into the single crystal furnace, avoids material loss caused by silicon liquid splashing and damages to the single crystal furnace, making the production process more efficient. The production cost is reduced and the service life of the single crystal furnace is extended.
附图说明Description of drawings
图1为本发明实施例中送料系统的内部结构示意图;Figure 1 is a schematic diagram of the internal structure of the feeding system in the embodiment of the present invention;
图2为本发明实施例中送料系统的整体结构示意图;Figure 2 is a schematic diagram of the overall structure of the feeding system in the embodiment of the present invention;
图3为本发明实施例中送料系统的剖面结构示意图;Figure 3 is a schematic cross-sectional structural diagram of the feeding system in the embodiment of the present invention;
图4为本发明实施例中送料系统的上料机构局部放大示意图;Figure 4 is a partially enlarged schematic diagram of the loading mechanism of the feeding system in the embodiment of the present invention;
图5为本发明实施例中送料系统的下料机构局部放大示意图;Figure 5 is a partially enlarged schematic diagram of the unloading mechanism of the feeding system in the embodiment of the present invention;
图6为本发明实施例中送料系统的下料机构左侧局部放大示意图;Figure 6 is a partially enlarged schematic diagram of the left side of the unloading mechanism of the feeding system in the embodiment of the present invention;
图7为本发明实施例中第一传动部的结构示意图;Figure 7 is a schematic structural diagram of the first transmission part in the embodiment of the present invention;
图8为本发明实施例中送料系统的局部放大示意图。Figure 8 is a partially enlarged schematic diagram of the feeding system in the embodiment of the present invention.
具体实施方式Detailed ways
以下将结合附图所示的具体实施方式对本发明进行详细描述,但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to the specific embodiments shown in the drawings. However, these embodiments do not limit the invention. Those of ordinary skill in the art may make structural, method, or functional changes based on these embodiments. are included in the protection scope of the present invention.
需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it can be directly connected to the other element or there may also be intervening elements present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。In the description of the present invention, it should be understood that the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the invention belongs. The terminology used herein in the description of the invention is for the purpose of describing specific embodiments only and is not intended to limit the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
为了清楚地说明本申请的技术方案,定义了如图1所示的前侧、后侧、左侧、右侧、上侧、下侧。In order to clearly illustrate the technical solution of the present application, the front side, back side, left side, right side, upper side and lower side as shown in Figure 1 are defined.
请参考图1和图2,其示出了本申请一个实施例提供的一种单晶炉复投送料系统100,送料系统100安装在复投器炉体的内部。送料系统100包括:料斗11、上料机构12、下料机构13和驱动组件14。 Please refer to Figures 1 and 2, which illustrate a single crystal furnace re-injector feeding system 100 provided by an embodiment of the present application. The feeding system 100 is installed inside the re-injector furnace body. The feeding system 100 includes: a hopper 11 , a loading mechanism 12 , a unloading mechanism 13 and a driving assembly 14 .
其中,料斗11至少部分设置在上料机构12的上方,下料机构13至少部分设置在上料机构12的下方,即上料机构12至少部分设置在料斗11和下料机构13之间。料斗11用于放置物料。上料机构12至少部分与料斗11连通,且上料机构12与料斗11位置相对固定。在送料系统100输送物料的情况下,上料机构12至少部分和下料机构13连通。驱动组件14设置在复投器炉体的外部,用于驱动上料机构12和下料机构13。在送料系统100输送物料时,物料从料斗11中因自身重力进入上料机构12中,驱动组件14驱动上料机构12将物料从上料机构12输送至下料机构13,驱动组件14驱动下料机构13将物料从下料机构13输送至单晶炉中。The hopper 11 is at least partially disposed above the loading mechanism 12 , and the unloading mechanism 13 is at least partially disposed below the loading mechanism 12 . That is, the loading mechanism 12 is at least partially disposed between the hopper 11 and the unloading mechanism 13 . Hopper 11 is used to place materials. The feeding mechanism 12 is at least partially connected to the hopper 11 , and the positions of the feeding mechanism 12 and the hopper 11 are relatively fixed. When the feeding system 100 transports materials, the loading mechanism 12 is at least partially connected to the unloading mechanism 13 . The driving assembly 14 is arranged outside the re-injector furnace body and is used to drive the loading mechanism 12 and the unloading mechanism 13 . When the feeding system 100 transports materials, the materials enter the loading mechanism 12 from the hopper 11 due to its own gravity. The driving assembly 14 drives the loading mechanism 12 to transport the materials from the loading mechanism 12 to the unloading mechanism 13. The driving assembly 14 drives the lowering mechanism 13. The feeding mechanism 13 transports the materials from the unloading mechanism 13 to the single crystal furnace.
其中,上料机构12包括:第一槽体121和第一螺旋轴122,第一螺旋轴122至少部分设置在第一槽体121中。下料机构13包括:第二槽体131和第二螺旋轴132,第二螺旋轴132至少部分设置在第二槽体131中。The feeding mechanism 12 includes: a first trough 121 and a first screw shaft 122 , and the first screw shaft 122 is at least partially disposed in the first trough 121 . The unloading mechanism 13 includes: a second trough body 131 and a second screw shaft 132. The second screw shaft 132 is at least partially disposed in the second trough body 131.
可选地,第一螺旋轴122转动连接至第一槽体121,第二螺旋轴132转动连接至第二槽体131,从而使驱动组件14可以控制第一螺旋轴122和第二螺旋轴132转动,有利于物料输送,且限制了第一螺旋轴122的活动范围,提高送料系统100的结构稳定性。具体地,第一螺旋轴122可以通过轴承转动连接至第一槽体121,第二螺旋轴132可以通过轴承转动连接至第二槽体131。Optionally, the first screw shaft 122 is rotatably connected to the first groove body 121 , and the second screw shaft 132 is rotatably connected to the second groove body 131 , so that the driving assembly 14 can control the first screw shaft 122 and the second screw shaft 132 The rotation is beneficial to material transportation and limits the range of movement of the first screw shaft 122, thereby improving the structural stability of the feeding system 100. Specifically, the first screw shaft 122 can be rotatably connected to the first groove body 121 through a bearing, and the second screw shaft 132 can be rotatably connected to the second groove body 131 through a bearing.
在送料系统100输送物料的情况下,第一槽体121连通第二槽体131,驱动组件14驱动第一螺旋轴122和第二螺旋轴132,以使物料通过第一螺旋轴122和第二螺旋轴132输送至单晶炉中。具体地,驱动组件14驱动第一螺旋轴122,从而使物料从第一槽体121中输送至第二槽体131中,同时,驱动组件14驱动第二螺旋轴132,从而使第二槽体131中的物料输送至单晶炉中。通过上述设置,驱动组件14驱动第一螺旋轴122和第二螺旋轴132,物料被第一螺旋轴122和第二螺旋轴132带动向前运输,可以通过控制第一螺旋轴122和第二螺旋轴132转动速度来控制物料的输送速度,相比于传统的振动送料更加有利于控制物料输送速度,更能满足使用需求。When the feeding system 100 transports materials, the first trough 121 is connected to the second trough 131 , and the driving assembly 14 drives the first screw shaft 122 and the second screw shaft 132 so that the material passes through the first screw shaft 122 and the second screw shaft 132 . The spiral shaft 132 is transported to the single crystal furnace. Specifically, the driving assembly 14 drives the first screw shaft 122 to transport the material from the first trough 121 to the second trough 131. At the same time, the driving assembly 14 drives the second screw shaft 132 to transport the material to the second trough 131. The materials in 131 are transported to the single crystal furnace. Through the above arrangement, the driving assembly 14 drives the first screw shaft 122 and the second screw shaft 132, and the material is driven forward by the first screw shaft 122 and the second screw shaft 132. The material can be transported forward by controlling the first screw shaft 122 and the second screw shaft. The rotation speed of the shaft 132 is used to control the material conveying speed. Compared with the traditional vibration feeding, it is more conducive to controlling the material conveying speed and can better meet the use needs.
作为一种可选的实现方式,料斗11与上料机构12的连接处设置有覆盖件,覆盖件包覆料斗11与上料机构12的连接处。该实现方式下,覆盖件可以补偿料斗11与上料机构12对接时的安装误差。此外,覆盖件包覆料斗11与上料机构12的连接处可以防止物料在从料斗11输送到上料机构12时外泄,避免物料被污染,提高单晶炉的成晶品质。在本实施例中,覆盖件可以为硅胶套筒。As an optional implementation manner, a cover is provided at the connection between the hopper 11 and the loading mechanism 12 , and the cover covers the connection between the hopper 11 and the loading mechanism 12 . In this implementation mode, the cover can compensate for the installation error when the hopper 11 and the loading mechanism 12 are connected. In addition, the cover covering the connection between the hopper 11 and the loading mechanism 12 can prevent the material from leaking when transported from the hopper 11 to the loading mechanism 12, avoid contamination of the material, and improve the crystallization quality of the single crystal furnace. In this embodiment, the cover may be a silicone sleeve.
可选地,在本实施例中,料斗11的内壁、第一槽体121的内壁以及第二槽体131的 内壁均涂敷聚氨酯。该实现方式下,物料在送料系统100的输送过程中可以避免被污染,提高单晶炉成晶品质。Optionally, in this embodiment, the inner wall of the hopper 11 , the inner wall of the first tank body 121 and the inner wall of the second tank body 131 The inner walls are coated with polyurethane. In this implementation mode, materials can be prevented from being contaminated during the transportation process of the feeding system 100, thereby improving the crystallization quality of the single crystal furnace.
请参考图3、图4、图5和图6,作为一种实现方式,第一螺旋轴122上设置有第一叶片123,第二螺旋轴132上设置有第二叶片133,第一叶片123的直径沿物料的运输方向依次减小,和/或第二叶片133的直径沿物料的运输方向依次减小,即第一叶片123的直径和第二叶片133的直径中至少之一沿物料的运输方向依次减小;且第一叶片123的最大直径R1和第一叶片123的最小直径R2的差值大于等于7mm且小于等于13mm,和/或第二叶片133的最大直径R3和第二叶片133的最小直径R4的差值大于等于7mm且小于等于13mm。其中,物料的运输方向指物料从料斗11进入第一槽体121,物料通过第一槽体121运输至第二槽体131,物料通过第二槽体131运输至单晶炉中的运输方向。在本实施例中,物料的运输方向为从后往前。Please refer to Figures 3, 4, 5 and 6. As an implementation manner, a first blade 123 is provided on the first screw shaft 122, and a second blade 133 is provided on the second screw shaft 132. The first blade 123 The diameter of the first blade 123 and the diameter of the second blade 133 decreases sequentially along the transportation direction of the material, and/or the diameter of the second blade 133 decreases sequentially along the transportation direction of the material, that is, at least one of the diameter of the first blade 123 and the diameter of the second blade 133 decreases along the transportation direction of the material. The transportation direction decreases sequentially; and the difference between the maximum diameter R1 of the first blade 123 and the minimum diameter R2 of the first blade 123 is greater than or equal to 7 mm and less than or equal to 13 mm, and/or the maximum diameter R3 of the second blade 133 is less than or equal to 13 mm. The difference between the minimum diameter R4 of 133 is greater than or equal to 7mm and less than or equal to 13mm. The transportation direction of the material refers to the transportation direction in which the material enters the first tank 121 from the hopper 11, is transported to the second tank 131 through the first tank 121, and is transported to the single crystal furnace through the second tank 131. In this embodiment, the transportation direction of materials is from back to front.
该实现方式下,物料在第一槽体121内的输送过程中,物料中粒径小于等于第一粒径的部分物料可以通过第一叶片123与第一槽体121的内壁之间形成的区域输送至第二槽体131;物料中粒径小于等于第二粒径的部分物料可以随第一叶片123的运动输送至第二槽体131。物料在经过第一槽体121时,粒径小于等于第一粒径的部分物料会被优先输送至第二槽体131。因此物料在刚被输送至第二槽体131时,大部分为粒径小于等于第一粒径的物料。In this implementation, during the transportation of materials in the first tank 121, part of the materials with a particle size smaller than or equal to the first particle size can pass through the area formed between the first blade 123 and the inner wall of the first tank 121. Transported to the second tank body 131; part of the material with a particle size smaller than or equal to the second particle size can be transported to the second tank body 131 with the movement of the first blade 123. When the materials pass through the first trough 121, part of the material with a particle size smaller than or equal to the first particle size will be preferentially transported to the second trough 131. Therefore, when the materials are just transported to the second tank 131, most of them are materials with a particle size smaller than or equal to the first particle size.
需要说明的是,粒径为物料的最大宽度距离值,且第一粒径小于第二粒径。It should be noted that the particle diameter is the maximum width distance value of the material, and the first particle diameter is smaller than the second particle diameter.
同理,物料在第二槽体131内的输送过程中,物料中粒径小于等于第一粒径的部分物料可以通过第二叶片133与第二槽体131的内壁之间形成的区域输送至单晶炉中;物料中粒径小于等于第二粒径的部分物料可以随第二叶片133的运动输送至单晶炉中。物料在经过第二槽体131时,粒径小于等于第一粒径的部分物料会被优先输送至单晶炉中。Similarly, during the transportation of materials in the second tank 131, part of the materials with a particle size smaller than or equal to the first particle size can be transported to the second tank through the area formed between the second blade 133 and the inner wall of the second tank 131. In the single crystal furnace, part of the materials with a particle size smaller than or equal to the second particle size can be transported to the single crystal furnace with the movement of the second blade 133 . When the materials pass through the second tank 131, part of the materials with a particle size smaller than or equal to the first particle size will be preferentially transported to the single crystal furnace.
因此,粒径小于等于第一粒径的部分物料被优先输送至单晶炉中,摊铺在硅液表面,剩余的部分物料随后输送至单晶炉中,掉落在粒径小于等于第一粒径的部分物料上,减缓了冲击。从而解决了大粒径物料投入单晶炉时造成的硅液飞溅的问题,避免了硅液飞溅造成的物料损失以及对单晶炉造成的损害,使得生产成本降低,并延长了单晶炉使用寿命。Therefore, part of the material with a particle size smaller than or equal to the first particle size is preferentially transported to the single crystal furnace and spread on the surface of the silicon liquid. The remaining part of the material is then transported to the single crystal furnace and dropped into the single crystal furnace with a particle size smaller than or equal to the first particle size. On materials with a certain particle size, the impact is slowed down. This solves the problem of silicon liquid splashing when large particle size materials are put into the single crystal furnace, avoids material loss caused by silicon liquid splashing and damage to the single crystal furnace, reduces production costs, and prolongs the use of the single crystal furnace. life.
优选地,第一叶片123的最大直径R1和第一叶片123的最小直径R2的差值大于等于9mm且小于等于11mm,第二叶片133的最大直径R3和第二叶片133的最小直径R4的差值大于等于9mm且小于等于11mm。在本实施例中,第一叶片123的最大直径R1和第一叶片123的最小直径R2的差值为10mm,第二叶片133的最大直径R3和第二叶片133的最 小直径R4的差值为10mm。该实现方式下,第一叶片123的直径变化较小,第二叶片133的直径变化也较小,从而使第一槽体121的内壁和第一叶片123之间、第二槽体131的内壁和第二叶片133之间不易堵塞物料,物料的输送效率较高且物料在输送至单晶炉的过程中防止硅液飞溅的效果较好。Preferably, the difference between the maximum diameter R1 of the first blade 123 and the minimum diameter R2 of the first blade 123 is greater than or equal to 9 mm and less than or equal to 11 mm, and the difference between the maximum diameter R3 of the second blade 133 and the minimum diameter R4 of the second blade 133 is The value is greater than or equal to 9mm and less than or equal to 11mm. In this embodiment, the difference between the maximum diameter R1 of the first blade 123 and the minimum diameter R2 of the first blade 123 is 10 mm, and the maximum diameter R3 of the second blade 133 and the maximum diameter R3 of the second blade 133 are 10 mm. The difference for small diameter R4 is 10mm. In this implementation, the diameter change of the first blade 123 is small, and the diameter change of the second blade 133 is also small, so that the inner wall of the first groove body 121 and the first blade 123 and the inner wall of the second groove body 131 are The material is not easily blocked between the second blade 133 and the second blade 133 , the material transportation efficiency is high, and the effect of preventing silicon liquid from splashing when the material is transported to the single crystal furnace is better.
可选地,沿物料运输的方向,第一叶片123和第二叶片133均按阿基米德螺旋线形状过渡,且第一叶片123和第二叶片133均逐渐减小直径。该实现方式下,第一叶片123和第二叶片133直径减小更加平滑,不易堵塞物料。Optionally, along the direction of material transportation, both the first blade 123 and the second blade 133 transition in the shape of an Archimedean spiral, and both the first blade 123 and the second blade 133 gradually reduce in diameter. In this implementation mode, the diameter of the first blade 123 and the second blade 133 decreases more smoothly, making it less likely to block materials.
可选地,第一螺旋轴122、第二螺旋轴132、第一叶片123以及第二叶片133可采用钼、石英、钨或氮化硅等非金属材料制成。该实现方式下,物料在送料系统100的输送过程中可以避免被污染,提高单晶炉成晶品质。Alternatively, the first spiral shaft 122, the second spiral shaft 132, the first blade 123 and the second blade 133 may be made of non-metallic materials such as molybdenum, quartz, tungsten or silicon nitride. In this implementation mode, materials can be prevented from being contaminated during the transportation process of the feeding system 100, thereby improving the crystallization quality of the single crystal furnace.
作为一种可选的实现方式,送料系统100输送物料的情况下,若物料从料斗11输送至第一槽体121,第一叶片123形成有阻碍物料运动的第一阻挡机构,即物料以一定速度进入第一槽体121后会被第一叶片123形成的第一阻挡机构阻挡减速;若物料从第一槽体121输送至第二槽体131,第二叶片133形成有阻碍物料运动的第二阻挡机构,即物料以一定速度进入第二槽体131后会被第二叶片133形成的第二阻挡机构阻挡减速。该实现方式下,物料的输送速度相较于现有技术中常规送料速度来说较低,可以有效解决现有技术中常规送料因较高的送料速度导致物料冲击液面造成的硅液飞溅问题,避免了硅液飞溅造成的物料损失以及对单晶炉造成的损害,使得生产成本降低,并延长了单晶炉使用寿命。As an optional implementation, when the material is transported by the feeding system 100, if the material is transported from the hopper 11 to the first trough 121, the first blade 123 forms a first blocking mechanism that hinders the movement of the material, that is, the material moves in a certain manner. After the speed enters the first tank body 121, it will be blocked and decelerated by the first blocking mechanism formed by the first blade 123; if the material is transported from the first tank body 121 to the second tank body 131, the second blade 133 forms a third blocking mechanism that hinders the movement of the material. The second blocking mechanism means that after the material enters the second tank 131 at a certain speed, it will be blocked and decelerated by the second blocking mechanism formed by the second blade 133 . In this implementation mode, the material conveying speed is lower than the conventional feeding speed in the prior art, which can effectively solve the problem of silicone liquid splashing caused by the material impacting the liquid level due to the conventional feeding in the prior art. , avoiding material loss caused by silicon liquid splashing and damage to the single crystal furnace, reducing production costs and extending the service life of the single crystal furnace.
可选地,沿物料的运输方向,第一槽体121的长度L1和第二槽体131长度L2的比值大于等于0.5且小于等于1.5。进一步地,第一槽体121的长度L1和第二槽体131长度L2的比值大于等于0.7且小于等于1.3。更进一步地,第一槽体121的长度L1和第二槽体131长度L2的比值大于等于0.9且小于等于1.1。该实现方式下,第一槽体121和第二槽体131长度设置更加合理,能在较好地输送物料至单晶炉内的同时,使送料系统100的结构更加紧凑,提高送料系统100的空间利用率。Optionally, along the material transportation direction, the ratio of the length L1 of the first tank body 121 to the length L2 of the second tank body 131 is greater than or equal to 0.5 and less than or equal to 1.5. Further, the ratio of the length L1 of the first groove body 121 to the length L2 of the second groove body 131 is greater than or equal to 0.7 and less than or equal to 1.3. Furthermore, the ratio of the length L1 of the first groove body 121 to the length L2 of the second groove body 131 is greater than or equal to 0.9 and less than or equal to 1.1. In this implementation mode, the lengths of the first tank body 121 and the second tank body 131 are set more reasonably, which can better transport materials into the single crystal furnace and at the same time make the structure of the feeding system 100 more compact and improve the efficiency of the feeding system 100 Space utilization.
作为一种可选的实现方式,送料系统100中下料机构13相对上料机构12包括第一状态和第二状态,当下料机构13相对上料机构12处于第一状态时,第一槽体121和第二槽体131连通,且第二槽体131处于第一位置,此时送料系统100处于工作状态,物料可以输送至单晶炉中;当下料机构13相对上料机构12处于第二状态时,第一槽体121和第二槽体131不连通,且第二槽体131处于第二位置,此时送料系统100处于非工作状态,物料停止输送。其中,第一位置指送料系统100工作时第二槽体131所处位置,第二位置指送料系统 100不工作时第二槽体131所处位置。As an optional implementation manner, the lowering mechanism 13 in the feeding system 100 includes a first state and a second state relative to the loading mechanism 12. When the lowering mechanism 13 is in the first state relative to the loading mechanism 12, the first trough body 121 is connected to the second tank body 131, and the second tank body 131 is in the first position. At this time, the feeding system 100 is in working condition, and the materials can be transported to the single crystal furnace; the lowering mechanism 13 is in the second position relative to the loading mechanism 12. In the state, the first trough body 121 and the second trough body 131 are not connected, and the second trough body 131 is in the second position. At this time, the feeding system 100 is in a non-working state, and the material transportation stops. Among them, the first position refers to the position of the second tank 131 when the feeding system 100 is working, and the second position refers to the feeding system. The position of the second tank body 131 when 100 is not working.
如图3所示,此时下料机构13相对上料机构12处于第一状态,第二槽体131处于第一位置,第一槽体121和第二槽体131连通,且第二槽体131部分伸入单晶炉中以便输送物料,此时送料系统100处于工作状态。当下料机构13相对上料机构12处于第二状态时,第二槽体131处于第二位置,第一槽体121和第二槽体131不连通,第二槽体131伸入单晶炉中的部分缩回,此时送料系统100不工作。As shown in Figure 3, at this time, the unloading mechanism 13 is in the first state relative to the loading mechanism 12, the second tank 131 is in the first position, the first tank 121 and the second tank 131 are connected, and the second tank 131 Part of it extends into the single crystal furnace to transport materials. At this time, the feeding system 100 is in working condition. When the unloading mechanism 13 is in the second state relative to the loading mechanism 12, the second tank body 131 is in the second position, the first tank body 121 and the second tank body 131 are not connected, and the second tank body 131 extends into the single crystal furnace. The part is retracted, and the feeding system 100 does not work at this time.
具体地,送料系统100还包括移动机构,第二槽体131和移动机构固定连接,移动机构用于辅助第二槽体131在第一位置和第二位置之间的移动。在本实施例中,移动机构包括车体、滑轮、轨道。车体与第二槽体131固定连接,且设置在第二槽体131下方,车体通过滑轮能够在轨道上移动。通过上述设置,使第二槽体131能够较为方便地在第一位置与第二位置之间移动,便于操作,且第二槽体131的运动范围被限定在轨道上,使第二槽体131在移动时不易错位,提高了送料系统100的结构稳定性。Specifically, the feeding system 100 also includes a moving mechanism. The second trough body 131 is fixedly connected to the moving mechanism. The moving mechanism is used to assist the movement of the second trough body 131 between the first position and the second position. In this embodiment, the moving mechanism includes a vehicle body, pulleys, and tracks. The car body is fixedly connected to the second trough body 131 and is arranged below the second trough body 131. The car body can move on the track through pulleys. Through the above arrangement, the second trough body 131 can move between the first position and the second position more conveniently for easy operation, and the movement range of the second trough body 131 is limited on the track, so that the second trough body 131 It is not easy to be dislocated during movement, which improves the structural stability of the feeding system 100 .
作为一种可选的实现方式,第二槽体131的内部可设置有石英管,石英管与第二螺旋轴132同轴设置,且第二槽体131围绕石英管设置,石英管长度与第二槽体131长度相同,石英管与第二槽体131之间采用耐高温的发泡硅胶垫隔绝,石英管在第二槽体131与第一槽体121的连接处开口,用于输送物料。该实现方式下,当第二槽体131处于第一位置时,石英管伸入单晶炉内,由石英管耐高温的特性,石英管不易损坏,送料系统100使用寿命较长。As an optional implementation manner, a quartz tube may be provided inside the second trough 131 . The quartz tube is coaxially arranged with the second spiral shaft 132 , and the second trough 131 is arranged around the quartz tube. The length of the quartz tube is equal to the length of the second trough 131 . The length of the two tanks 131 is the same. The quartz tube and the second tank 131 are insulated by a high temperature resistant foam silicone pad. The quartz tube opens at the connection between the second tank 131 and the first tank 121 for transporting materials. . In this implementation mode, when the second tank body 131 is in the first position, the quartz tube extends into the single crystal furnace. Due to the high temperature resistance of the quartz tube, the quartz tube is not easily damaged and the feeding system 100 has a long service life.
如图3所示,作为一种可选的实现方式,第一槽体121设置有沿送料系统100的上下方向延伸的第三槽体,第三槽体和第一槽体121一体成型或固定连接。该实现方式下,物料在通过第一槽体121后,速度较快的部分物料可以被第三槽体阻挡进而顺利进入第二槽体131,防止物料在输送过程中造成物料外泄或被污染,减少不必要的物料损失,降低生产成本。As shown in FIG. 3 , as an optional implementation manner, the first trough 121 is provided with a third trough extending along the up and down direction of the feeding system 100 , and the third trough and the first trough 121 are integrally formed or fixed. connect. In this implementation, after the materials pass through the first tank 121, the faster part of the material can be blocked by the third tank and then smoothly enter the second tank 131, preventing the materials from leaking or being contaminated during the transportation process. , reduce unnecessary material loss and reduce production costs.
作为一种可选的实现方式,沿送料系统100的上下方向,第一槽体121和第二槽体131之间的距离为第一长度,第三槽体沿上下方向的长度为第二长度,第一长度大于等于第二长度。该实现方式下,可以使第三槽体在不影响第二槽体131正常工作的情况下更好地防止物料外泄。As an optional implementation, along the up and down direction of the feeding system 100, the distance between the first trough body 121 and the second trough body 131 is a first length, and the length of the third trough body along the up and down direction is a second length. , the first length is greater than or equal to the second length. In this implementation, the third tank body can better prevent material leakage without affecting the normal operation of the second tank body 131 .
可选地,第三槽体设置为可伸缩结构,当第二槽体131处于第一位置时,第三槽体处于第一模式。即当下料机构13相对上料机构12处于第一状态,送料系统100开始工作时,第三槽体伸长,此时,第三槽体可以处于第二槽体131的上侧,第三槽体也可以至少部 分处于第二槽体131中。当第二槽体131处于第二位置时,第三槽体处于第二模式。即当下料机构13相对上料机构12处于第二状态,送料系统100停止工作时,第三槽体缩短。该实现方式下,第三槽体可以根据送料系统100的工作状态伸长或者缩短,送料系统100开始工作时第三槽体处于第一模式,防止物料外泄,降低生产成本;送料系统100停止工作时第三槽体处于第二模式,减小体积,提高送料系统100的空间利用率。Optionally, the third trough body is configured as a telescopic structure, and when the second trough body 131 is in the first position, the third trough body is in the first mode. That is, when the lowering mechanism 13 is in the first state relative to the loading mechanism 12 and the feeding system 100 starts to work, the third trough is extended. At this time, the third trough can be located on the upper side of the second trough 131. The body can also be at least partially are located in the second tank 131. When the second groove body 131 is in the second position, the third groove body is in the second mode. That is, when the lowering mechanism 13 is in the second state relative to the loading mechanism 12 and the feeding system 100 stops working, the third tank body is shortened. In this implementation, the third tank can be extended or shortened according to the working status of the feeding system 100. When the feeding system 100 starts to work, the third tank is in the first mode to prevent material leakage and reduce production costs; the feeding system 100 stops. During operation, the third tank body is in the second mode, reducing the volume and improving the space utilization of the feeding system 100 .
可选地,第三槽体下方可设置有垂直向下的聚四氟弯头,聚四氟弯头与第三槽体一体成型或固定连接。聚四氟弯头具有耐化学腐蚀的特性,因此,通过该实现方式可以延长第三槽体使用寿命。Optionally, a vertically downward PTFE elbow may be provided below the third tank body, and the PTFE elbow is integrally formed or fixedly connected to the third tank body. The PTFE elbow is resistant to chemical corrosion, so the service life of the third tank can be extended through this implementation method.
作为一种可选的实现方式,送料系统100中的驱动组件14包括第一驱动部141和第二驱动部142。其中第一驱动部141与上料机构12的第一螺旋轴122同轴设置,第一驱动部141用于驱动上料机构12,第二驱动部142与下料机构13的第二螺旋轴132同轴设置,第二驱动部142用于驱动下料机构13。该实现方式下,送料系统100可以通过分别控制第一驱动部141和第二驱动部142的运行速度来调节上料机构12和下料机构13中物料的输送速度,以适应不同的物料输送需求。可以理解的,第一驱动部141与上料机构12的第一螺旋轴122也可以不同轴设置,第一驱动部141通过其他传动结构将驱动力传递至上料机构12;第二驱动部142与下料机构13的第二螺旋轴132也可以不同轴设置,第二驱动部142通过其他传动结构将驱动力传递至下料机构13,本申请对此不作限制。As an optional implementation, the driving assembly 14 in the feeding system 100 includes a first driving part 141 and a second driving part 142 . The first driving part 141 is coaxially arranged with the first screw shaft 122 of the loading mechanism 12 . The first driving part 141 is used to drive the loading mechanism 12 . The second driving part 142 is connected to the second screw shaft 132 of the unloading mechanism 13 . Coaxially arranged, the second driving part 142 is used to drive the unloading mechanism 13 . In this implementation, the feeding system 100 can adjust the conveying speed of materials in the loading mechanism 12 and the unloading mechanism 13 by respectively controlling the operating speeds of the first driving part 141 and the second driving part 142 to adapt to different material conveying needs. . It can be understood that the first driving part 141 and the first screw shaft 122 of the loading mechanism 12 can also be arranged on different axes. The first driving part 141 transmits the driving force to the loading mechanism 12 through other transmission structures; the second driving part 142 The second screw shaft 132 of the unloading mechanism 13 may also be disposed coaxially, and the second driving part 142 transmits the driving force to the unloading mechanism 13 through other transmission structures, which is not limited in this application.
请参考图7,在本实施例中,第一驱动部141包括第一电机1411和第一减速机1412,第一电机1411和第一减速机1412通过联轴器连接;第二驱动部142的结构与第一驱动部141基本一致。该实现方式下,驱动组件14可以提供较大的输出扭矩,提高送料系统100的输送能力,且减速电机的运行速度较低,使物料在输送时的速度较低,可以有效防止物料因速度过快造成的外泄或者因速度过快撞击硅液表面造成硅液飞溅,降低了生产成本,提高了设备生产效率。Please refer to Figure 7. In this embodiment, the first driving part 141 includes a first motor 1411 and a first reducer 1412. The first motor 1411 and the first reducer 1412 are connected through a coupling; the second driving part 142 The structure is basically the same as that of the first driving part 141 . In this implementation mode, the driving assembly 14 can provide a larger output torque to improve the conveying capacity of the feeding system 100, and the running speed of the reduction motor is low, so that the material is conveyed at a low speed, which can effectively prevent the material from being over-speeded. Rapid leakage or silicon liquid splash due to impact on the silicon liquid surface at too fast speed reduces production costs and improves equipment production efficiency.
可选地,送料系统100还包括传动组件15,传动组件15用于将驱动组件14输出的驱动力传递至上料机构12和下料机构13。传动组件15包括第一传动部151和第二传动部152。其中,第一传动部151的一端与第一驱动部141连接,第一传动部151的另一端与第一螺旋轴122连接,从而使第一驱动部141输出的驱动力通过第一传动部151传递至上料机构12。第二传动部152的一端与第二驱动部142连接,第二传动部152的另一端与第二螺旋轴132连接,从而使第二驱动部142输出的驱动力通过第二传动部152传递至下料机构13。具体地,在本实施例中,第一传动部151包括第一磁流体和第一联轴器。第一磁流体设 置在复投器炉体的外部,第一磁流体的外部与第一驱动部141连接,第一磁流体的内部与第一联轴器的一端连接,第一联轴器的另一端与上料机构12中的第一螺旋轴122连接。第二传动部152包括第二磁流体、第二联轴器、可弯曲的连接轴1521以及第三联轴器。其中,第二磁流体设置在复投器炉体的外部,第二磁流体的外部与第二驱动部142连接,第二磁流体的内部与第二联轴器的一端连接,第二联轴器的另一端与该可弯曲的连接轴1521的一端连接,连接轴1521的另一端与第三联轴器的一端连接,第三联轴器的另一端与第二螺旋轴132连接。Optionally, the feeding system 100 also includes a transmission assembly 15 , which is used to transmit the driving force output by the driving assembly 14 to the loading mechanism 12 and the unloading mechanism 13 . The transmission assembly 15 includes a first transmission part 151 and a second transmission part 152 . One end of the first transmission part 151 is connected to the first driving part 141 , and the other end of the first transmission part 151 is connected to the first screw shaft 122 , so that the driving force output by the first driving part 141 passes through the first transmission part 151 Passed to the loading mechanism 12. One end of the second transmission part 152 is connected to the second driving part 142 , and the other end of the second transmission part 152 is connected to the second screw shaft 132 , so that the driving force output by the second driving part 142 is transmitted to Unloading mechanism 13. Specifically, in this embodiment, the first transmission part 151 includes a first magnetic fluid and a first coupling. The first magnetic fluid device Placed outside the re-injector furnace body, the outside of the first magnetic fluid is connected to the first driving part 141, the inside of the first magnetic fluid is connected to one end of the first coupling, and the other end of the first coupling is connected to the upper The first screw shaft 122 in the feeding mechanism 12 is connected. The second transmission part 152 includes a second magnetic fluid, a second coupling, a flexible connecting shaft 1521 and a third coupling. Wherein, the second magnetic fluid is arranged outside the re-injector furnace body, the outside of the second magnetic fluid is connected to the second driving part 142, the inside of the second magnetic fluid is connected to one end of the second coupling, and the second coupling The other end of the device is connected to one end of the flexible connecting shaft 1521, the other end of the connecting shaft 1521 is connected to one end of the third coupling, and the other end of the third coupling is connected to the second screw shaft 132.
该实现方式下,驱动组件14可以设置在复投器炉体的外部,通过传动组件15将驱动力传递进复投器炉体内,即该实现方式可以将驱动组件14输出的驱动力从常压环境传递至复投器炉体内的真空环境,从而解决了驱动组件14与物料间接接触的问题,不仅避免了真空环境下高压电气元器件的短路风险,也能保证驱动力传递过程中不对炉体气密性造成破坏。In this implementation, the driving assembly 14 can be arranged outside the re-injector furnace body, and the driving force is transmitted into the re-injector furnace body through the transmission assembly 15. That is, this implementation can convert the driving force output by the driving assembly 14 from the normal pressure The environment is transferred to the vacuum environment in the furnace body of the re-injector, thus solving the problem of indirect contact between the driving component 14 and the material. It not only avoids the risk of short circuit of high-voltage electrical components in the vacuum environment, but also ensures that the driving force is not directly connected to the furnace body during the transmission process. Air tightness causes damage.
请参考图8,在本实施例中,下料机构13和第二驱动部142通过第二传动部152连接,第二传动部152包括第二磁流体、第二联轴器、可弯曲的连接轴1521以及第三联轴器。当下料机构13相对上料机构12处于第一状态时,连接轴1521处于正常状态,此时送料系统100可正常工作;当下料机构13相对上料机构12处于第二状态时,连接轴1521处于弯曲状态,此时连接轴1521无法正常工作,若第二驱动部142意外启动,则第二驱动部142会过载报警。该实现方式下,送料系统100通过连接轴1521实现了对下料机构13的工作状态的控制,第二驱动部142在下料机构13处于第二状态下启动时,第二驱动部142会过载报警,避免了误操作造成的损失,提高了送料系统100的安全性能。Please refer to Figure 8. In this embodiment, the unloading mechanism 13 and the second driving part 142 are connected through a second transmission part 152. The second transmission part 152 includes a second magnetic fluid, a second coupling, and a flexible connection. Shaft 1521 and the third coupling. When the lowering mechanism 13 is in the first state relative to the loading mechanism 12, the connecting shaft 1521 is in a normal state, and the feeding system 100 can work normally; when the lowering mechanism 13 is in the second state relative to the loading mechanism 12, the connecting shaft 1521 is in a normal state. In the bent state, the connecting shaft 1521 cannot work normally. If the second driving part 142 is accidentally started, the second driving part 142 will give an overload alarm. In this implementation, the feeding system 100 controls the working state of the unloading mechanism 13 through the connecting shaft 1521. When the second driving part 142 is started when the unloading mechanism 13 is in the second state, the second driving part 142 will give an overload alarm. , avoiding losses caused by misoperation and improving the safety performance of the feeding system 100 .
作为一种实现方式,第一叶片123和第一槽体121的内壁之间形成有第一输送通道,第二叶片133和第二槽体131的内壁之间形成有第二输送通道,第一输送通道和第二输送通道均用于输送粒径小于等于第一粒径的物料,第一螺旋轴122和第二螺旋轴132均用于输送粒径小于等于第二粒径的物料,其中,第一粒径小于第二粒径。As an implementation manner, a first conveying channel is formed between the first blade 123 and the inner wall of the first groove body 121, and a second conveying channel is formed between the second blade 133 and the inner wall of the second groove body 131. The conveying channel and the second conveying channel are both used to transport materials with a particle size less than or equal to the first particle size, and the first screw shaft 122 and the second screw shaft 132 are both used to transport materials with a particle size less than or equal to the second particle size, wherein, The first particle size is smaller than the second particle size.
该实现方式下,物料在第一槽体121内的输送过程中,物料中粒径小于等于第一粒径的部分物料可以通过第一叶片123与第一槽体121内壁之间形成的区域输送至第二槽体131;物料中粒径小于等于第二粒径的部分物料可以随第一叶片123的运动输送至第二槽体131。物料在经过第一槽体121时,粒径小于等于第一粒径的部分物料会被优先输送至第二槽体131。因此物料在刚被输送至第二槽体131时,大部分为粒径小于等于第一粒径的物料。 In this implementation, during the transportation of materials in the first tank 121, part of the materials with a particle size smaller than or equal to the first particle size can be transported through the area formed between the first blade 123 and the inner wall of the first tank 121. to the second tank body 131; part of the material with a particle size smaller than or equal to the second particle size can be transported to the second tank body 131 with the movement of the first blade 123. When the materials pass through the first trough 121, part of the material with a particle size smaller than or equal to the first particle size will be preferentially transported to the second trough 131. Therefore, when the materials are just transported to the second tank 131, most of them are materials with a particle size smaller than or equal to the first particle size.
需要说明的是,粒径为物料的最大宽度距离值,且第一粒径小于第二粒径。It should be noted that the particle diameter is the maximum width distance value of the material, and the first particle diameter is smaller than the second particle diameter.
同理,物料在第二槽体131内的输送过程中,物料中粒径小于等于第一粒径的部分物料可以通过第二叶片133与第二槽体131内壁之间形成的区域输送至单晶炉中;物料中粒径小于等于第二粒径的部分物料可以随第二叶片133的运动输送至单晶炉中。物料在经过第二槽体131时,粒径小于等于第一粒径的部分物料会被优先输送至单晶炉中。Similarly, during the transportation of materials in the second tank body 131, part of the material with a particle size smaller than or equal to the first particle size can be transported to the single unit through the area formed between the second blade 133 and the inner wall of the second tank body 131. In the crystal furnace, part of the materials with a particle size smaller than or equal to the second particle size can be transported to the single crystal furnace along with the movement of the second blade 133 . When the materials pass through the second tank 131, part of the materials with a particle size smaller than or equal to the first particle size will be preferentially transported to the single crystal furnace.
因此,粒径小于等于第一粒径的部分物料被优先输送至单晶炉中,摊铺在硅液表面,剩余的部分物料随后输送至单晶炉中,掉落在粒径小于等于第一粒径的部分物料上,减缓了冲击。从而解决了大粒径物料投入单晶炉时造成的硅液飞溅的问题,避免了硅液飞溅造成的物料损失以及对单晶炉造成的损害,使得生产成本降低,并延长了单晶炉使用寿命。Therefore, part of the material with a particle size smaller than or equal to the first particle size is preferentially transported to the single crystal furnace and spread on the surface of the silicon liquid. The remaining part of the material is then transported to the single crystal furnace and dropped into the single crystal furnace with a particle size smaller than or equal to the first particle size. On materials with a certain particle size, the impact is slowed down. This solves the problem of silicon liquid splashing when large particle size materials are put into the single crystal furnace, avoids material loss caused by silicon liquid splashing and damage to the single crystal furnace, reduces production costs, and prolongs the use of the single crystal furnace. life.
可以理解的,作为一种可选地实现方式,沿物料的运输方向,第一叶片123的直径不变,第二叶片133的直径不变,第一槽体121的内径逐渐增大,第二槽体131的内径逐渐增大,第一叶片123和第一槽体121的内壁之间形成有第一输送通道,第二叶片133和第二槽体131的内壁之间形成有第二输送通道。It can be understood that, as an optional implementation method, along the transportation direction of the material, the diameter of the first blade 123 remains unchanged, the diameter of the second blade 133 remains unchanged, the inner diameter of the first groove body 121 gradually increases, and the diameter of the second blade 133 remains unchanged. The inner diameter of the tank 131 gradually increases, a first conveying channel is formed between the first blade 123 and the inner wall of the first tank 121, and a second conveying channel is formed between the second blade 133 and the inner wall of the second tank 131. .
作为一种可选的实现方式,送料系统100输送物料的情况下,若物料从料斗11输送至第一槽体121,第一叶片123形成有阻碍物料运动的第一阻挡机构,即物料以一定速度进入第一槽体121后会被第一叶片123形成的第一阻挡机构阻挡减速;若物料从第一槽体121输送至第二槽体131,第二叶片133形成有阻碍物料运动的第二阻挡机构,物料以一定速度进入第二槽体131后会被第二叶片133形成的第二阻挡机构阻挡减速。该实现方式下,物料的输送速度相较于现有技术中常规送料速度来说较低,可以有效解决现有技术中常规送料因较高的送料速度导致物料冲击液面造成的硅液飞溅问题,避免了硅液飞溅造成的物料损失以及对单晶炉造成的损害,使得生产成本降低,并延长了单晶炉使用寿命。As an optional implementation, when the material is transported by the feeding system 100, if the material is transported from the hopper 11 to the first trough 121, the first blade 123 forms a first blocking mechanism that hinders the movement of the material, that is, the material moves in a certain manner. After the speed enters the first tank body 121, it will be blocked and decelerated by the first blocking mechanism formed by the first blade 123; if the material is transported from the first tank body 121 to the second tank body 131, the second blade 133 forms a third blocking mechanism that hinders the movement of the material. Second blocking mechanism: after the material enters the second tank body 131 at a certain speed, it will be blocked and decelerated by the second blocking mechanism formed by the second blade 133. In this implementation mode, the material conveying speed is lower than the conventional feeding speed in the prior art, which can effectively solve the problem of silicone liquid splashing caused by the material impacting the liquid level due to the conventional feeding in the prior art. , avoiding material loss caused by silicon liquid splashing and damage to the single crystal furnace, reducing production costs and extending the service life of the single crystal furnace.
综上所述,本申请提供了一种单晶炉复投送料系统100,送料系统100包括料斗11、上料机构12、下料机构13和驱动组件14,其中上料机构12包括第一槽体121和第一螺旋轴122,下料机构13包括第二槽体131和第二螺旋轴132,第一螺旋轴122上设置有沿物料运输方向直径逐渐减小的第一叶片123,第二螺旋轴132上设置有沿物料运输方向直径逐渐减小的第二叶片133。在物料运输过程中粒径小于等于第一粒径的部分物料被优先输送至单晶炉中,摊铺在硅液表面,剩余的部分物料随后输送至单晶炉中,掉落在粒径小于等于第一粒径的部分物料上,减缓了冲击。从而解决了大粒径物料投入单晶炉时造成的硅液飞溅的问题,避免了硅液飞溅造成的物料损失以及对单晶炉造成的损害,使得生产成本降低,并延长了单晶炉使用寿命。 To sum up, this application provides a single crystal furnace re-injection and feeding system 100. The feeding system 100 includes a hopper 11, a loading mechanism 12, an unloading mechanism 13 and a driving assembly 14, where the loading mechanism 12 includes a first slot. body 121 and a first screw shaft 122. The unloading mechanism 13 includes a second trough body 131 and a second screw shaft 132. The first screw shaft 122 is provided with a first blade 123 whose diameter gradually decreases along the material transportation direction. The spiral shaft 132 is provided with a second blade 133 whose diameter gradually decreases along the material transportation direction. During the material transportation process, part of the material with a particle size smaller than or equal to the first particle size is preferentially transported to the single crystal furnace and spread on the surface of the silicon liquid. The remaining part of the material is then transported to the single crystal furnace and dropped into the single crystal furnace with a particle size smaller than On the part of materials equal to the first particle size, the impact is slowed down. This solves the problem of silicon liquid splashing when large particle size materials are put into the single crystal furnace, avoids material loss caused by silicon liquid splashing and damage to the single crystal furnace, reduces production costs, and prolongs the use of the single crystal furnace. life.
以上所揭露的仅为本发明的较佳实施例而已,然其并非用以限定本发明之权利范围,本领域普通技术人员可以理解:在不脱离本发明及所附的权利要求的精神和范围内,改变、修饰、替代、组合、简化,均应为等效的置换方式,仍属于发明所涵盖的范围。 What is disclosed above is only the preferred embodiment of the present invention, but it is not used to limit the scope of the present invention. Those of ordinary skill in the art can understand that: without departing from the spirit and scope of the present invention and the appended claims, Within the scope of the invention, changes, modifications, substitutions, combinations, and simplifications should all be equivalent substitutions and still fall within the scope of the invention.

Claims (10)

  1. 一种单晶炉复投送料系统,所述送料系统包括:A single crystal furnace re-thrown feeding system, the feeding system includes:
    料斗;hopper;
    上料机构,所述上料机构至少部分和所述料斗连通;A feeding mechanism, which is at least partially connected to the hopper;
    下料机构,所述上料机构至少部分设置在所述料斗和所述下料机构之间;A unloading mechanism, the loading mechanism is at least partially disposed between the hopper and the unloading mechanism;
    驱动组件,用于驱动所述上料机构和所述下料机构;A driving assembly used to drive the loading mechanism and the unloading mechanism;
    在所述送料系统输送物料的情况下,所述上料机构至少部分和所述下料机构连通;When the feeding system transports materials, the loading mechanism is at least partially connected to the unloading mechanism;
    其中,in,
    所述上料机构包括:The loading mechanism includes:
    第一槽体;The first tank body;
    第一螺旋轴,所述第一螺旋轴至少部分设置在所述第一槽体中;a first screw shaft, the first screw shaft is at least partially disposed in the first tank;
    所述下料结构包括:The blanking structure includes:
    第二槽体;second tank body;
    第二螺旋轴,所述第二螺旋轴至少部分设置在所述第二槽体中;a second screw shaft, the second screw shaft is at least partially disposed in the second tank;
    在所述送料系统输送所述物料的情况下,所述第一槽体连通所述第二槽体,所述驱动组件驱动所述第一螺旋轴和所述第二螺旋轴,以使所述物料通过所述第一螺旋轴和所述第二螺旋轴输送至所述单晶炉中;When the material is transported by the feeding system, the first trough is connected to the second trough, and the driving assembly drives the first screw shaft and the second screw shaft so that the Materials are transported to the single crystal furnace through the first screw shaft and the second screw shaft;
    所述第一螺旋轴上设置有第一叶片,所述第二螺旋轴上设置有第二叶片,所述第一叶片的直径和所述第二叶片的直径中至少之一沿所述物料的运输方向依次减小。A first blade is provided on the first screw shaft, and a second blade is provided on the second screw shaft. At least one of the diameter of the first blade and the diameter of the second blade is along the direction of the material. The direction of transport decreases in sequence.
  2. 根据权利要求1所述的一种单晶炉复投送料系统,其中,所述第一叶片的最大直径和所述第一叶片的最小直径的差值大于等于7mm且小于等于13mm,所述第二叶片的最大直径和所述第二叶片的最小直径的差值大于等于7mm且小于等于13mm。A single crystal furnace re-dropping and feeding system according to claim 1, wherein the difference between the maximum diameter of the first blade and the minimum diameter of the first blade is greater than or equal to 7 mm and less than or equal to 13 mm, and the difference between the maximum diameter of the first blade and the minimum diameter of the first blade is greater than or equal to 7 mm and less than or equal to 13 mm. The difference between the maximum diameter of the two blades and the minimum diameter of the second blade is greater than or equal to 7 mm and less than or equal to 13 mm.
  3. 根据权利要求1或2所述的一种单晶炉复投送料系统,其中,所述第一叶片的最大直径和所述第一叶片的最小直径的差值大于等于9mm且小于等于11mm,所述第二叶片的最大直径和所述第二叶片的最小直径的差值大于等于9mm且小于等于11mm。A single crystal furnace re-dropping and feeding system according to claim 1 or 2, wherein the difference between the maximum diameter of the first blade and the minimum diameter of the first blade is greater than or equal to 9 mm and less than or equal to 11 mm, so The difference between the maximum diameter of the second blade and the minimum diameter of the second blade is greater than or equal to 9 mm and less than or equal to 11 mm.
  4. 根据权利要求1所述的一种单晶炉复投送料系统,其中,所述第一叶片和所述第一槽体的内壁之间形成有第一输送通道,所述第二叶片和所述第二槽体的内壁之间形成有第二输送通道,所述第一输送通道和所述第二输送通道均用于输送粒径小于等于第一粒径的所述物料,所述第一螺旋轴和所述第二螺旋轴均用于输送粒径小于等于第二粒径的所述物料,其中,所述第一粒径小于所述第二粒径。A single crystal furnace re-dropping and feeding system according to claim 1, wherein a first conveying channel is formed between the first blade and the inner wall of the first tank, and the second blade and the A second conveying channel is formed between the inner walls of the second tank body. The first conveying channel and the second conveying channel are both used to convey the material with a particle size smaller than or equal to the first particle size. The first spiral Both the shaft and the second screw shaft are used to transport the material with a particle size smaller than or equal to the second particle size, wherein the first particle size is smaller than the second particle size.
  5. 根据权利要求1或2或4所述的一种单晶炉复投送料系统,其中,沿所述物料的运输方 向,所述第一槽体的长度和所述第二槽体长度的比值大于等于0.5且小于等于1.5。A single crystal furnace re-dropping and feeding system according to claim 1 or 2 or 4, wherein along the transportation direction of the material direction, the ratio of the length of the first groove body to the length of the second groove body is greater than or equal to 0.5 and less than or equal to 1.5.
  6. 根据权利要求1或2或4所述的一种单晶炉复投送料系统,其中,所述下料机构相对所述上料机构包括第一状态和第二状态,当所述下料机构相对所述上料机构处于所述第一状态时,所述第一槽体和所述第二槽体连通,且所述第二槽体处于第一位置;当所述下料机构相对所述上料机构处于所述第二状态时,所述第一槽体和所述第二槽体不连通,且所述第二槽体处于第二位置。A single crystal furnace re-dropping and feeding system according to claim 1, 2 or 4, wherein the unloading mechanism includes a first state and a second state relative to the loading mechanism. When the unloading mechanism faces the When the loading mechanism is in the first state, the first tank and the second tank are connected, and the second tank is in the first position; when the unloading mechanism is relative to the upper When the material mechanism is in the second state, the first tank body and the second tank body are not connected, and the second tank body is in the second position.
  7. 根据权利要求6所述的一种单晶炉复投送料系统,其中,所述第一槽体设置有沿所述送料系统的上下方向延伸的第三槽体,所述第三槽体和所述第一槽体一体成型或固定连接。A single crystal furnace re-dropping and feeding system according to claim 6, wherein the first tank is provided with a third tank extending along the up and down direction of the feeding system, and the third tank and the The first tank body is integrally formed or fixedly connected.
  8. 根据权利要求7所述的一种单晶炉复投送料系统,其中,沿所述送料系统的上下方向,所述第一槽体和所述第二槽体之间的距离为第一长度,所述第三槽体沿所述上下方向的长度为第二长度,所述第一长度大于等于所述第二长度;或,所述第三槽体设置为可伸缩结构,当所述第二槽体处于所述第一位置时,所述第三槽体处于第一模式,当所述第二槽体处于所述第二位置时,所述第三槽体处于第二模式。A single crystal furnace re-dropping and feeding system according to claim 7, wherein the distance between the first tank body and the second tank body along the up and down direction of the feeding system is a first length, The length of the third trough along the up-down direction is a second length, and the first length is greater than or equal to the second length; or, the third trough is configured as a telescopic structure, and when the second When the tank is in the first position, the third tank is in the first mode, and when the second tank is in the second position, the third tank is in the second mode.
  9. 根据权利要求6所述的一种单晶炉复投送料系统,其中,所述下料机构和所述驱动组件通过可弯曲的连接轴连接;当所述下料机构相对所述上料机构处于所述第一状态时,所述连接轴处于正常状态;当所述下料机构相对所述上料机构处于所述第二状态时,所述连接轴处于弯曲状态。A single crystal furnace re-dropping and feeding system according to claim 6, wherein the unloading mechanism and the driving assembly are connected through a flexible connecting shaft; when the unloading mechanism is in a position relative to the loading mechanism, In the first state, the connecting shaft is in a normal state; when the unloading mechanism is in the second state relative to the loading mechanism, the connecting shaft is in a bent state.
  10. 根据权利要求1或2或4所述的一种单晶炉复投送料系统,其中,在所述送料系统输送所述物料的情况下,若所述物料从所述料斗输送至所述第一槽体,所述第一叶片形成有阻碍所述物料运动的第一阻挡机构;若所述物料从所述第一槽体输送至所述第二槽体,所述第二叶片形成有阻碍所述物料运动的第二阻挡机构。 A single crystal furnace re-dropping and feeding system according to claim 1 or 2 or 4, wherein when the feeding system transports the material, if the material is transported from the hopper to the first In the tank body, the first blade is formed with a first blocking mechanism that hinders the movement of the material; if the material is transported from the first tank body to the second tank body, the second blade is formed with a first blocking mechanism that hinders the movement of the material. The second blocking mechanism for material movement.
PCT/CN2023/079692 2022-09-01 2023-03-03 Re-charging feeding system for single crystal furnace WO2024045538A1 (en)

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