WO2024041413A1 - Environment-friendly road construction equipment for photovoltaic power station, and road structure - Google Patents

Environment-friendly road construction equipment for photovoltaic power station, and road structure Download PDF

Info

Publication number
WO2024041413A1
WO2024041413A1 PCT/CN2023/113034 CN2023113034W WO2024041413A1 WO 2024041413 A1 WO2024041413 A1 WO 2024041413A1 CN 2023113034 W CN2023113034 W CN 2023113034W WO 2024041413 A1 WO2024041413 A1 WO 2024041413A1
Authority
WO
WIPO (PCT)
Prior art keywords
road
gear
stones
paving
trough
Prior art date
Application number
PCT/CN2023/113034
Other languages
French (fr)
Chinese (zh)
Inventor
任金明
马得莲
陈义军
王青峰
周勇武
沈阳
黄豹
范进添
周琪
Original Assignee
浙江华东工程建设管理有限公司
中国电建集团华东勘测设计研究院有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 浙江华东工程建设管理有限公司, 中国电建集团华东勘测设计研究院有限公司 filed Critical 浙江华东工程建设管理有限公司
Publication of WO2024041413A1 publication Critical patent/WO2024041413A1/en

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C9/00Special pavings; Pavings for special parts of roads or airfields
    • E01C9/002Coverings, the surface of which consists partly of prefabricated units and partly of sections made in situ
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • E01C19/4806Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely rollers for consolidating or finishing
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • E01C19/4806Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely rollers for consolidating or finishing
    • E01C19/482Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely rollers for consolidating or finishing the materials being uncoated stone or similar granular materials, e.g. sand
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • E01C19/4806Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely rollers for consolidating or finishing
    • E01C19/4826Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with solely rollers for consolidating or finishing the materials being aggregate mixed with binders
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C3/00Foundations for pavings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the invention belongs to the field of Yonglin road construction, and in particular relates to an environmentally friendly road construction equipment and road structure for a photovoltaic power station.
  • Photovoltaic power stations need to build roads during both the construction and operation periods.
  • the roads in the factory area are generally permanently integrated. During the construction period of the power station, they are used as temporary construction roads and during the operation period, they are used as factory maintenance roads.
  • the conventional structure of the roads in the factory area generally adopts the mud-crushed gravel type, including the base layer and the surface layer from bottom to top.
  • the base layer is paved with lime-stabilized soil, and the surface layer is made of mud-crushed gravel mixture.
  • the mud-stone mixture is mainly composed of gravel and fine-grained soil (or clay) in a certain proportion.
  • the particle size of the gravel and the plasticity index of the fine-grained soil (or clay) are prepared according to the design requirements.
  • the dust covering the photovoltaic panel blocks the transfer of heat to the outside, causing the panel temperature to increase.
  • High which affects the heat transfer form of photovoltaic panels and reduces the efficiency of photovoltaic power generation
  • the main components of crystalline silicon photovoltaic panels are silica and limestone. If the dust on the panel encounters water vapor in the air and becomes moist, it will interact with the The panel's constituent substances create acidic or alkaline reactions that increase maintenance costs. Therefore, the structural design of the roads in the photovoltaic power plant area and the dust generated from the road surface after the roads are put into operation will have a certain impact on the photovoltaic power station panels and power generation.
  • the present invention designs an environmentally friendly road construction equipment and road structure for a photovoltaic power station to solve the above problems.
  • the present invention discloses an environmentally friendly road construction equipment and road structure for photovoltaic power stations, which are implemented using the following technical solutions.
  • An environmentally friendly road construction equipment for a photovoltaic power station which includes road construction vehicle A and road construction vehicle B.
  • Road construction vehicle A independently lays the road base and road cushion in sequence, and road construction vehicle B lays the stones with small edges in the middle.
  • a large distribution state is placed on the cushion in a single layer along the length of the road for manual paving of the road surface layer; after the road surface layer is laid, road repair vehicle A uses the mixture to squeeze the gaps in the surface layer.
  • the road construction vehicle A includes a vehicle body A, a rear wheel, a hydraulic cylinder A, a front wheel, a road rolling mechanism, a hydraulic cylinder B, a paving mechanism, and a squeezing mechanism.
  • the vehicle body A has two front wheels and two rear wheels. The wheels are driven by the corresponding hydraulic cylinder A and can move axially according to the road conditions on both sides of the road so that the vehicle body A can travel smoothly on a flat road; the front end of the vehicle body A slides vertically and is driven by the hydraulic cylinder B to lay the road base in sequence.
  • the paving mechanism is equipped with a squeezing mechanism that automatically fills the joints of the artificially laid road surface;
  • the installation slot A at the rear end of the vehicle body A is installed with a paving mechanism for the front to lay the pavement on the road surface A detachable road compacting mechanism for compacting materials.
  • the road construction vehicle B includes a vehicle body B, a material trough B, a material trough C, a guide tube A, a guide tube B, a conveyor belt, and a motor B.
  • the body of the vehicle body B is divided into a material trough B and a material trough B located in the middle.
  • Two troughs C are distributed on both sides of the trough B; the size of the rocks accommodated in the trough B is smaller than the size of the rocks accommodated in the trough C on both sides; the bottoms of the trough B and the trough C are both equipped with A conveyor belt that is synchronously driven by motor B and delivers stones to the outlet at the end of trough B or trough C; a guide tube A is installed at the outlet at the end of trough B to guide the corresponding stones to the middle of the road.
  • a guide tube B is installed at the outlet at the rear of the trough B to guide the corresponding stones to the edge of the road.
  • a road structure built using environmentally friendly road construction equipment for photovoltaic power stations includes a roadbed, a foundation trench, graded gravel, medium-coarse sand, rocks, and mixed materials.
  • the cross-section excavated on the roadbed is an inverted trapezoidal base.
  • graded gravel is used to lay a base layer of a certain thickness.
  • Medium-coarse sand is used to lay a certain-thickness cushion layer on the graded gravel base layer.
  • Large-sized and regular-shaped single-layer blocks are used on the medium-coarse sand cushion layer. Stones are used to lay the surface layer; mixed materials are used to squeeze joints between the stones.
  • the upper surface of the blocks is higher than the jointed mixture, which makes the surface of the blocks have a certain degree of concavity and convexity, ensuring that vehicles mainly come into contact with the blocks during driving, avoiding direct contact between driving vehicles and the jointed mixture, and effectively controlling road dust. of production.
  • the road roller mechanism includes a road roller, a fixed seat, a buffer block, a spring A, a baffle, a pin, a slider A, a mounting block, a plug, and a bolt.
  • the column of the road roller is There is a charging port on the surface for filling stones inward.
  • the charging port is equipped with an arc-shaped baffle for opening and closing through countersunk bolts; three fixed seats evenly distributed around the inner wall of the roller are A buffer block slides along the central axis of the cylinder and is installed with a number of springs A for resetting the buffer blocks; both ends of the cylinder are equipped with pins that are concentric with the central axis of the cylinder, and sliders A are rotated on the pins, and sliders A are installed along the pins.
  • the shaft slides radially in the chute D of the mounting block; the two mounting blocks are inserted into the mounting slots B on both sides of the mounting slot A in the direction perpendicular to the wheel axis A.
  • Each mounting slot B is matched with a mounting block.
  • the blocking block is sealed inside, and the blocking block is fixed by the bolts on the side wall of the car body A.
  • the paving mechanism includes a paving cylinder, a hydraulic cylinder B, a hopper, a rotating shaft A, a pulley B, a synchronous belt, a pulley A, a gear C, a gear B, a gear A, a motor A, and a gear. D.
  • Gear E sliding sleeve, spring B, worm, fixed shaft, turbine, rotating seat A, rotating shaft B, belt roller, slider C, trapezoidal guide block B, guide rail, trapezoidal guide groove B, which is as wide as the road and
  • the upper end side of the paving tube that moves vertically at the front end of the car body A under the drive of hydraulic cylinder B has a loading port, and a funnel is provided at the loading port; there are a number of edges in the paving tube that rotate on a fixed axis parallel to its width direction.
  • each worm meshes with the rotating worm on the front side wall of the paving barrel.
  • the exposed part of each worm is There are sliding sleeves that slide axially, and each sliding sleeve is threaded with bolts to lock it to the corresponding worm; each sliding sleeve has a spring B that resets it axially, and the gear E installed on the sliding sleeve is
  • the gear D on the rotating shaft A parallel to the fixed axis outside the paving tube is driven and matched;
  • the pulley B installed on the rotating shaft A is connected to the pulley A on the outer wall of the paving tube through a synchronous belt;
  • Gear C meshes with gear B on the outer wall of the paving barrel, and gear B meshes with gear A on the output shaft of motor A on the outer wall of the paving barrel; each swivel base A is rotated with a rotating shaft B perpendicular to the fixed
  • a belt roller is installed on the rotating shaft B; starting from one side of the hopper, the transmission belt installed on the belt roller spirally twists downward around the fixed axis; the other end of the rotating shaft B installed with the belt roller is rotated with a slider C, which slides Block C slides around the fixed axis on the corresponding guide rail in the paving tube.
  • the squeezing mechanism includes a trough A, a discharge pipe, a switch valve, a gear F, a gear G, a gear H, a gear I, a rotating shaft C, a gear J, a gear K, a rotating shaft D, and a rotating seat.
  • the lower end of the trough A installed on the side wall of the paving tube has a number of discharge pipes connected to it evenly distributed along the width direction of the road surface.
  • Each discharge pipe is equipped with The switch valve that switches it on and off; the gear F installed on the input shaft of the switch valve meshes with the gear G installed on the side wall of the discharge pipe, and the rotating shaft C installed on the outside of the discharge pipe is equipped with a gear H on the axis where the gear G is located.
  • the meshing gear I and the two rotating seats B outside the discharge pipe are rotated with a rotating shaft D parallel to the fixed axis and installed with a vortex spring for rotating and resetting the rotating shaft D; the rotating shaft is installed on the gear K of the rotating shaft D and the gear on the rotating shaft C. J meshing; the lever installed on the rotating shaft D cooperates with the limit pendulum block on the rotating base B.
  • the main mineral components of the extrusion mixture are tobermulite, wollastonite, zeolite and calcite minerals.
  • silicate crystals can be formed to produce The cementing strength ensures that the surface layer does not produce loose dust, thus suppressing the generation of dust.
  • the road construction materials are mainly made of local earth and stone materials to achieve an environmentally friendly structure that controls dust.
  • the thickness of the graded gravel base layer is 15cm to 20cm, and the gravel particle size should be continuous graded stone.
  • the surface of the graded gravel should be rough, angular, and the particle shape should be close to the cubic grade.
  • the crushing value of graded gravel should meet the indicators determined by testing with the standard method in the "Highway Engineering Aggregate Test Regulations"; the thickness of the medium-coarse sand cushion should be 5cm, and the thickness should not be too thin to avoid lumps of stones. The surface stones fall directly onto the base layer.
  • the particle size of medium-coarse sand is well-graded 0.15 ⁇ 5mm; the stone size is 15cm ⁇ 20cm; stones with relatively small particle size are used in the middle of the road, and stones with relatively large particle size are used at the edge of the road.
  • the diameter of the stones varies by about 1cm to 2cm.
  • the components of the squeezing mixture are fly ash, cement and sand, and the three are in a weight ratio of 1:3:18:2.
  • the total content of Si02, A1203, and Fe203 in the selected fly ash in the mixture should be greater than 70%, the loss on ignition of the fly ash should not exceed 20%, and the specific surface area should be greater than 2500cm2/s; the cement should be ordinary grade 42.5 Portland cement.
  • the sand must not contain harmful debris, and the mud content should not exceed 5%. Excessive mud content in medium-coarse sand will not only increase the amount of cement used in masonry mortar, but may also increase the shrinkage value of the mortar and reduce its durability. Affect the quality of road masonry.
  • the surface layer in the road structure of the present invention is manually paved with relatively large-sized and relatively regular-shaped stones. Mixed materials are used to squeeze the joints between the stones.
  • the stones on the surface of the surface layer are slightly It is higher than the mixture, so that there is a certain degree of slight unevenness on the surface of the surface layer.
  • the vehicle mainly comes into contact with rocks during driving, avoiding direct contact between the driving vehicle and the mixture, and effectively controlling the generation of road dust.
  • the main mineral components of the surface layer mixture in the road structure of the present invention are tobermulite, wollastonite, zeolite and calcite minerals, etc. After a certain period of chemical reaction, silicate crystals can be formed to produce cementing strength. Ensure that the surface layer does not produce loose dust, thus suppressing the generation of dust.
  • the subgrade trench in the road structure of the present invention is paved with a graded gravel layer, which is in a state of two-way compression and does not transmit tensile stress or tensile strain. It can fully absorb the strain energy released by the cracks in the underlying layer, thereby achieving the effect of inhibiting cracks. ;
  • the isolation effect of graded gravel can make the force of vehicles on the road surface more uniform, and the deformation of the road during operation is limited, which improves the durability of the road.
  • the road structure design of the present invention considers an environmentally friendly structure that controls dust.
  • the road construction materials are mainly local earth and stone materials.
  • the unevenness of the road surface is conducive to the drainage of the road structure.
  • the road structure fully embodies the concepts of environmental protection and green construction.
  • the road structure of the present invention is strong and durable, clean and dust-free, has good skid resistance, is easy to construct and maintain, and can well solve the dust problem caused by driving in the photovoltaic power station, thereby reducing the impact of dust on power generation efficiency; the road
  • the structure has strong adaptability, road construction materials are locally sourced, the cost is relatively low, it does not pollute the environment, and it conforms to the current environmental protection concept. It combines the concepts of "new energy” and "carbon neutrality" and has broad application prospects and is worthy of promotion.
  • road construction vehicle A and road construction vehicle B in the present invention do not require the participation of multiple equipments.
  • the construction process is simple and the efficiency is high.
  • Yonglin small roads with small construction scale the technological process Simple and easy to operate.
  • the invention has simple structure and good use effect.
  • Figure 1 is a schematic cross-sectional view of the road structure.
  • Figure 2 is a schematic diagram of road construction vehicle A.
  • Figure 3 is a schematic cross-sectional view of road construction vehicle A.
  • Figure 4 is a three-section schematic diagram of the cooperation between the road pressure mechanism and the vehicle body of road construction vehicle A.
  • Figure 5 is a schematic cross-sectional view of the rear wheel axial drive and the front wheel axial drive of road construction vehicle A.
  • Figure 6 is a schematic cross-sectional view of the cooperation between the paving mechanism and the vehicle body.
  • Figure 7 is a schematic diagram of the vehicle body from two perspectives.
  • Figure 8 is a schematic diagram of the road pressing mechanism and its cross-section.
  • Figure 9 is a schematic cross-sectional view of the roller.
  • Figure 10 is a schematic diagram of the spreading mechanism and its cross-section.
  • Figure 11 is a schematic cross-sectional view of the drive of the rotating shaft A in the paving mechanism and the distribution of belt rollers in the paving tube.
  • Figure 12 is a schematic cross-sectional view of the cooperation between the rotating shaft A and the belt roller transmission from three views.
  • Figure 13 is a partial schematic diagram of the squeezing mechanism and its cross-section.
  • Figure 14 is a schematic diagram of road construction vehicle B.
  • Figure 15 is a schematic cross-sectional view of road construction vehicle B from two perspectives.
  • FIG. 1 it includes road construction vehicle A7 and road construction vehicle B90.
  • Road construction vehicle A7 alone sequentially lays the road graded gravel 3 base layer and the coarse sand 4 cushion layer in the road.
  • Road construction vehicle B90 is on the road.
  • the medium-coarse sand 4 cushion is laid, place the stones 5 in a single layer along the length of the road in a distributed state with small middle and large edges on the medium-coarse sand 4 cushion for manual laying; the road construction truck A7 will lay the stones 5 on the surface of the road.
  • the mixture 6 is used to squeeze the gaps between the stones 5.
  • the road construction vehicle A7 includes a vehicle body A8, rear wheels 18, hydraulic cylinder A19, front wheel 21, road roller mechanism 22, hydraulic cylinder B47, paving mechanism 42, and squeezing mechanism 74.
  • the two front wheels 21 and the two rear wheels 18 of the vehicle body A8 are driven by corresponding hydraulic cylinders A19 and can move axially according to the road conditions on both sides of the road so that the vehicle body A8 can move on a flat road.
  • the road construction vehicle B90 includes a vehicle body B99, a material trough B91, a material trough C92, a guide tube A93, a guide tube B94, a transmission belt 95, and a motor B98.
  • the vehicle The body B99 is divided into a trough B91 in the middle and two troughs C92 distributed on both sides of the trough B91; the size of the blocks 5 accommodated in the trough B91 is smaller than the blocks accommodated in the troughs C92 on both sides.
  • the size of the stone 5; the bottoms of the trough B91 and the trough C92 are equipped with a conveyor belt 95 that is synchronously driven by the motor B98 and transports the stone 5 to the outlet of the trough B91 or the tail of the trough C92; the outlet of the tail of the trough B91 A guide tube A93 that guides the corresponding stones 5 to the middle position of the road is installed at the material opening, and a guide tube B94 that guides the corresponding stones 5 to the edge of the road is installed at the discharge port at the rear of the material chute B91.
  • the road structure is built using a photovoltaic power station environmentally friendly road construction equipment. It includes roadbed 1, foundation trench 2, graded gravel 3, medium coarse sand 4, block stones 5, and mixture 6 , as shown in Figure 1, the bottom of the foundation trench 2 with an inverted trapezoidal cross-section excavated on the roadbed 1 is laid with a certain thickness of base layer using graded gravel 3, and medium-coarse sand 4 is used on the base layer of graded gravel 3 A certain thickness of cushion is laid, and a single layer of large-sized and regular-shaped stones 5 is used as the surface layer on the medium-coarse sand 4 cushion; a mixture 6 is used between the stones 5 for squeezing.
  • the upper surface of the block stones 5 is higher than the squeezing mixture 6, so that the surface of the block 5 has a certain degree of concavity and convexity, ensuring that the vehicle mainly contacts the blocks 5 during driving, and avoiding direct contact between the driving vehicle and the squeezing mixture 6. contact to effectively control the generation of dust on the road.
  • the road pressure mechanism 22 includes a road pressure barrel 23, a fixed seat 26, a buffer block 30, a spring A33, a baffle 34, a pin 35, a slider A36, an installation block 37, and a blocking block 39.
  • Bolt 41 as shown in Figures 8 and 9, the cylinder surface of the road roller 23 has a charging port 24 for filling stones inward.
  • the charging port 24 is equipped with a switch for opening and closing the stone through a countersunk bolt 41.
  • the arc-shaped baffle 34 is evenly distributed in the circumferential direction on the three fixed seats 26 on the inner wall of the road roller 23.
  • both ends of the cylinder are equipped with pins 35 with concentric axes.
  • the pins 35 are rotated with slide blocks A36, and the slide blocks A36 slide radially along the pins 35 in the chute D38 of the mounting block 37.
  • the two mounting blocks 37 are respectively inserted into the mounting slots B12 on both sides of the mounting slot A11 along the direction perpendicular to the wheel axis A17.
  • Each mounting slot B12 is equipped with a blocking block 39 to block the mounting block 37 therein. , the blocking block 39 is fixed by the bolts 41 on the side wall of the car body A8.
  • the spreading mechanism 42 includes a spreading cylinder 43, a hydraulic cylinder B47, a hopper 48, a rotating shaft A49, a pulley B50, a synchronous belt 51, a pulley A52, a gear C53, and a gear B54.
  • Trapezoidal guide groove B72 as shown in Figures 3, 10, and 11, is as wide as the road and is driven vertically by the hydraulic cylinder B47 to move vertically at the front end of the car body A8.
  • the turbine 65 meshes with a rotating worm 62 on the front side wall of the paving barrel 43.
  • a sliding sleeve 59 slides axially on the exposed part of each worm 62.
  • each sliding sleeve 59 is threaded with a bolt 41 that locks it to the corresponding worm 62;
  • each sliding sleeve 59 has a spring B61 for axial reset, and the gear E58 installed on the sliding sleeve 59 and the paving material
  • the gear D57 on the rotating shaft A49 parallel to the fixed shaft 64 outside the drum 43 is driven and matched;
  • the pulley B50 installed on the rotating shaft A49 is connected to the pulley A52 on the outer wall of the paving drum 43 through the synchronous belt 51; the shaft where the pulley A52 is located
  • the gear C53 on the top meshes with the gear B54 on the outer wall of the paving barrel 43, and the gear B54 meshes with the gear A55 on the output shaft of the motor A56 on the outer wall of the paving barrel 43;
  • each rotating base A66 is rotatably matched
  • the squeezing mechanism 74 includes a trough A75, a discharge pipe 76, a switch valve 77, a gear F78, a gear G79, a gear H80, a gear I81, a rotating shaft C82, a gear J83, a gear K84, and a rotating shaft. D85, swivel seat B86, vortex spring 87, lever 88, limit swing block 89.
  • each discharge pipe 76 is connected to the discharge pipe 76, and each discharge pipe 76 is equipped with a switch valve 77 for opening and closing the switch valve 77; the gear F78 installed on the input shaft of the switch valve 77 meshes with the gear G79 installed on the side wall of the discharge pipe 76,
  • the rotating shaft C82 installed outside the discharge pipe 76 is equipped with a gear I81 that meshes with the gear H80 on the axis where the gear G79 is located.
  • the two rotating seats B86 outside the discharge pipe 76 are rotated with a rotating shaft D85 parallel to the fixed shaft 64.
  • a vortex spring 87 is installed for rotation and reset of the rotating shaft D85; the gear K84 installed on the rotating shaft D85 meshes with the gear J83 on the rotating shaft C82; the lever 88 installed on the rotating shaft D85 cooperates with the limit swing block 89 on the rotating base B86.
  • the main mineral components of the extrusion mixture 6 are tobermulite, wollastonite, zeolite and calcite minerals, etc. After a certain period of chemical reaction, silicate crystals can be formed to produce The cementing strength ensures that the surface layer does not produce loose dust, thus suppressing the generation of dust.
  • the road construction materials are mainly made of local earth and stone materials to achieve an environmentally friendly structure that controls dust.
  • the thickness of the base layer of graded gravel 3 is 15cm to 20cm, and the particle size of the gravel should be continuous graded stone. There should be no impurities such as clay blocks and plants in graded gravel 3, and the content of flat, elongated particles or needle-shaped particles should not exceed 20%; the surface of graded gravel 3 should be rough, angular, and the particle shape is close to a cube.
  • Graded gravel 3 the crushing value of graded gravel 3 should meet the indicators determined by testing with the standard method in the "Highway Engineering Aggregate Test Regulations"; the thickness of the medium-coarse sand 4 cushion is 5cm, and the thickness should not be too Thin to prevent the stone materials on the surface layer of the stone from falling directly on the base layer.
  • the particle size of medium-coarse sand is 0.15 ⁇ 5mm with good gradation; the size of stones is 15cm ⁇ 20cm; stones with relatively small particle size are used in the middle of the road, and stones with relatively large particle size are used at the edge of the road.
  • the diameter difference between the middle and edge stones is about 1cm to 2cm.
  • the components of the extrusion mixture 6 are fly ash, cement and sand, and the three are in a weight ratio of 1:3:18:2.
  • the total content of Si02, A1203, and Fe203 in the fly ash selected in Mix 6 should be greater than 70%, the loss on ignition of the fly ash should not exceed 20%, and the specific surface area should be greater than 2500cm2/s; the cement should be grade 42.5 Ordinary Portland Cement.
  • the sand must not contain harmful debris, and the mud content should not exceed 5%. Excessive mud content in medium-coarse sand 4 will not only increase the amount of cement used in masonry mortar, but may also increase the shrinkage value of the mortar and reduce its durability. , affecting the quality of road masonry.
  • each chute A9 has two sliding rods 16 driven by corresponding hydraulic cylinders A19;
  • the rods 16A are equipped with wheel axles A17, and each wheel axle A17 is equipped with a rear wheel 18;
  • the two front sliding rods 16A are equipped with an axle B20, and each wheel axle B20 is equipped with a front wheel 21.
  • the charging port 24 of the road roller 23 has a support rod 25 that cooperates with the baffle 34 to indirectly enhance the strength of the baffle 34 without causing the baffle 34 to be damaged during the road rolling process.
  • Deformation occurs.
  • the buffer block 30 slides in the chute C27 on the fixed seat 26; a trapezoidal guide block A31 is installed on the buffer block 30, and the trapezoidal guide block A31 slides in the trapezoidal guide groove A28 on the inner wall of the chute C27; the buffer block 30 is installed with a fixed Block 32, the fixed block 32 moves in the movable groove 29 on the inner wall of the chute C27; each movable groove 29 has two springs A33 that reset the corresponding fixed block 32.
  • sliding seat 44 on the side wall of the spreading tube 43.
  • the sliding block B45 on the sliding seat 44 slides vertically in the chute B14 at the front end of the car body A8; the sliding block B45 has two There are two guide blocks A46, and the two guide blocks A46 slide in the two guide grooves A15 on the inner wall of the chute B14 respectively; as shown in Figure 12, there are two symmetrical guide blocks B63 on the worm 62, and the two guide blocks B63 slide respectively.
  • the slide block C69 has a trapezoidal guide block B70, and the trapezoidal guide block B70 slides in the trapezoidal guide groove B72 on the corresponding guide rail 71.
  • gear L96 is installed on the shaft where the bottom transmission belt 95 is located in the trough B91 or trough C92, and the gear L96 and the gear M97 installed on the output shaft of the motor B98.
  • the construction process of the road structure in the present invention includes: measuring and laying out ⁇ excavation of subgrade 1 and foundation trench 2 ⁇ rolling of subgrade 1 and foundation trench 2 ⁇ acceptance of subgrade 1 and foundation trench 2 ⁇ transportation of graded gravel 3 ⁇ graded gravel 3 Paving and rolling ⁇ Base layer acceptance ⁇ Medium coarse sand 4 transportation ⁇ Cushion laying ⁇ Cushion acceptance ⁇ Rump 5 processing ⁇ Rump 5 transportation and placing on the cushion in a single layer with a small size in the middle and large sizes on both sides ⁇ Manual Paving 5 blocks of stone ⁇ filling the extrusion joints between 5 blocks of stone with mixture 6 ⁇ forming the surface layer and sprinkling water for curing ⁇ acceptance of the surface layer.
  • Subgrade 1 foundation trench 2 is excavated by an excavator. Try to excavate the trench at one time. Leave a 5cm protective layer at the bottom of the trench for manual excavation. Excavation of subgrade 1 foundation trench 2 is completed. Afterwards, the road bed can be rolled, using a road roller or the road construction truck A7 of the present invention to roll it to a compaction degree that meets the design requirements.
  • graded gravel 3 base layer construction After the subgrade 1 and foundation trench 2 are accepted, the graded gravel 3 base layer construction will be carried out.
  • the graded gravel 3 material is transported, and the road construction truck A7 in the present invention is used for paving and rolling.
  • the paving thickness is 1.2 to 1.3 times the design thickness.
  • the graded gravel 3 material can also be paved and filled with an excavator. conduct.
  • the medium-coarse sand 4 cushion layer will be constructed.
  • the road construction vehicle B90 of the present invention is used to transport the rubble 5 and assist in the manual construction of the rubble 5 surface layer.
  • the stones required for paving the road are processed in the stone yard.
  • the stones are relatively large in size and relatively regular in shape.
  • the size of the stones is generally 15cm to 20cm.
  • the surface layer of stones is paved manually in sections.
  • the construction is carried out in the order of edge first and then the middle.
  • the height of the stones 5 on the edge of the road should exceed the height of the stones 5 in the middle of the road.
  • the stones 5 on the edge of the road should be relatively smaller in particle size.
  • the material diameters of the stones in the middle and the edges differ by about 1cm to 2cm; the paving stones should be tightly fitted, not loose, and aligned horizontally. , arranged in longitudinal staggered joints; the top surface of a single stone block should be flat, and the top surfaces of adjacent stone blocks should be uniformly controlled at the design elevation of the road surface, and there should be no small sills.
  • the extrusion joint mixture 6 such as fly ash, cement and sand is mixed on site by adding water according to the designed proportion. After mixing evenly, the gaps between the stones 5 are manually filled, and manually tamped with wooden sticks to make the gaps between the stones 5 The squeeze seam is full, and it is strictly forbidden to leave or not embed it.
  • the usage process of road construction vehicle A7 in the present invention is as follows:
  • the road pressure mechanism 22 is installed in the installation groove A11 on the rear side of the vehicle body A8.
  • the springs A33 in the road pressure mechanism 22 are in a compressed state.
  • the buffer block 30 is in the center position of the fixed seat 26 where it is located.
  • the charging port 24 of the road drum 23 is installed with a baffle 34 through bolts 41, and the road roller 23 is not filled with stones.
  • Each switch valve 77 in the squeezing mechanism 74 is in an open state, and the vortex spring 87 in the squeezing mechanism 74 that resets the lever 88 is in a pre-compressed state.
  • the hydraulic rod A of the front wheel 21 and the rear wheel 18 drives the front wheel 21 and the rear wheel 18 to move to a certain extent in the axial direction, so that the front wheel 21 and the rear wheel 18 move forward during use. Stable, ensuring the construction quality of the road rolling mechanism 22, paving mechanism 42 and squeezing mechanism 74 on the road construction truck A7.
  • the vehicle body is started to drive the road roller mechanism 22 to roll and compact the roadbed 1 and the foundation trench 2.
  • the stones in the road roller barrel 23 are pressed along with the rolling force.
  • the rotation of the road roller 23 is carried over by the three fixed seats 26, and the turning of the stones indirectly drives the road roller 23 to hammer the road surface to a certain extent, thereby achieving a better road roller effect.
  • the stone falls from one side of the fixed seat 26 to the buffer block 30 below or one side of the buffer block 30, causing the buffer block 30 to slide to a certain extent on the fixed seat 26, and the movement of the buffer block 30 is effective.
  • the motor A56 drives the gear D57 on the rotating shaft A49 to rotate synchronously through the gear A55, the gear B54, the gear C53, the pulley B50, the synchronous belt 51, and the pulley A52.
  • Each gear D57 passes the corresponding The gear E58 and the sliding sleeve 59 drive the corresponding worm 62 to rotate, and the worm 62 drives the belt roller 68 on the corresponding rotating shaft B67 to swing around the fixed axis 64 through the turbine 65 and the rotating seat A66.
  • the synchronous swing of all the belt rollers 68 around the fixed shaft 64 can adjust the overall tilt angle of the transmission belt 95 on the belt roller 68 around the fixed shaft 64.
  • the graded gravel 3 or medium-coarse sand 4 is transported into the funnel of the paving barrel 43 through the conveying equipment.
  • the graded gravel 3 or medium-coarse sand 4 falls through the paving barrel 43
  • the vehicle body A8 is started to travel.
  • the graded gravel 3 or medium-coarse sand 4 in the paving tube 43 is used to pave the construction road surface with a uniform thickness.
  • the road roller mechanism 22 behind the vehicle body A8 will pave the paving mechanism 42 with the graded gravel 3 or medium-coarse sand 4 on the road surface.
  • the sand 4 is effectively compacted, so that the laying of the graded gravel 3 base layer or the medium-coarse sand 4 cushion layer can be completed more efficiently.
  • the end of the squeezing mechanism 74 enters the lever 88 of the gap between the stones 5 under the action of the corresponding vortex spring 87.
  • the mixed material 6 in the trough A75 quickly falls to the gap between the stones 5 through the open on-off valve 77.
  • the lever 88 whose end interacts with the upper surface of the stone 5 produces a certain amplitude of swing around the rotating axis D85.
  • the lever 88 passes through the rotating axis D85, the gear K84, the gear J83, the rotating axis C82, the gear I81, the gear H80, the gear G79 and the gear F78. Drive the corresponding on-off valve 77 to close exactly, and the mixed flow in the trough A75 will not flow to the surface of the stone 5.
  • the discharge pipe 76 located above the surface of the stone 5 in the squeezing mechanism 74 will not leak material due to the closing of the switch valve 77.
  • the discharge pipe 76 located above the gap of the stones 5 in the seam mechanism 74 leaks material into the gap due to the opening of the switch valve 77, thereby accurately and effectively squeezing the gaps of the stones 5 without wasting the mixture 6 .
  • the use process of the road construction vehicle B90 in the present invention according to the size requirements of the stones 5 on both sides of the surface layer of the construction road stones 5 that are slightly larger than the size of the stones 5 in the middle position, the size is filled into the material trough B91 of the vehicle body B99 The smaller stones 5 are filled into the two troughs C92 of the vehicle body B99 with the larger stones 5 respectively.
  • the motor B98 As the vehicle body B99 travels on the construction road, the motor B98 is started.
  • the motor B98 synchronously drives the trough B91 and the conveyor belt 95 in the two troughs C92 to run synchronously through the gear M97 and the gear L96.
  • the conveyor belts 95 respectively transport the corresponding stones 5 to the corresponding discharge openings and transport them to the corresponding discharge openings in a single layer state.
  • the stones 5 in the trough B91 are transported by the conveyor belt 95 through the corresponding outlet and are laid in a single layer in the middle of the construction road under the guidance of the guide tube A93.
  • the stones 5 in the two troughs C92 are respectively The corresponding conveyor belt 95 is transported through the corresponding discharge port and is laid flat on both sides of the construction road in a single layer state under the guidance of the corresponding guide tube B94, thus saving the manual effort to classify the stones 5 and move them to the middle or both sides of the construction road.
  • the process of substantial movement is highly efficient for laying the 5-surface layer of block stones.
  • the beneficial effects of the present invention are as follows: the surface layer in the road structure of the present invention is manually paved with stones 5 that are relatively large in size and relatively regular in shape, and the mixture 6 is used to squeeze the joints between the stones 5.
  • the stones 5 on the surface of the layer are slightly higher than the mixture 6, so that there is a certain slight unevenness on the surface of the surface layer.
  • the vehicle mainly comes into contact with the stones 5 during driving, which avoids direct contact between the driving vehicle and the mixture 6 and effectively controls the road surface. Generation of dust.
  • the main mineral components of the surface layer mixture 6 in the road structure of the present invention are tobermulite, wollastonite, zeolite and calcite minerals, etc. After a certain period of chemical reaction, silicate crystals can be formed to produce cementing strength. , to ensure that the surface layer does not produce loose dust, thus suppressing the generation of dust.
  • the roadbed 1 and base trench 2 in the road structure of the present invention are paved with three layers of graded gravel, which is in a state of two-way compression and does not transmit tensile stress or tensile strain. It can fully absorb the strain energy released by the cracks in the lower layer, thereby achieving suppression
  • the effect of cracks; the isolation effect of graded gravel 3 can make the force of vehicles on the road surface more uniform, and the deformation during the road operation period is limited, improving the durability of the road.
  • the road structure design of the present invention considers an environmentally friendly structure that controls dust.
  • the road construction materials are mainly local earth and stone materials.
  • the unevenness of the road surface is conducive to the drainage of the road structure.
  • the road structure fully embodies the concepts of environmental protection and green construction.
  • the road structure of the present invention is strong and durable, clean and dust-free, has good skid resistance, is easy to construct and maintain, and can well solve the dust problem caused by driving in the photovoltaic power station, thereby reducing the impact of dust on power generation efficiency; the road
  • the structure has strong adaptability, road construction materials are locally sourced, the cost is relatively low, it does not pollute the environment, and it conforms to the current environmental protection concept. It combines the concepts of "new energy” and "carbon neutrality" and has broad application prospects and is worthy of promotion.
  • the road construction vehicle A7 and the road construction vehicle B90 in the present invention do not require the participation of multiple equipments.
  • the construction process is simple and the efficiency is high.
  • the technological process Simple and easy to operate.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)
  • Road Paving Machines (AREA)

Abstract

The present invention relates the field of permanent and temporary road construction, and particularly provides environment-friendly road construction equipment for a photovoltaic power station, and a road structure. The road structure comprises a roadbed, a base trough, graded crushed stones, medium-coarse sand, block stones and a mixture. A base course of a certain thickness is laid with the graded crushed stones at the bottom of the base trough which is excavated on the roadbed and has an inverted trapezoidal cross section. A bed course of a certain thickness is laid with the medium-course sand on the graded crush stone base course. A surface course is laid on the medium-coarse sand bed course with one layer of block stones with large sizes and regular shapes. In the road structure of the present invention, the surface course is manually paved with block stones with large relative sizes and relatively regular shapes. The block stones are caulked by using the mixture. The block stones at the surface of the surface course is slightly higher than the mixture, such that the surface of the surface course has a tiny roughness. A vehicle is mainly in contact with the block stones in a traveling process, and direct contact between the traveling vehicle and the mixture is avoided, such that dust generation on the road surface is effectively controlled.

Description

一种光伏电站环保型道路施工设备及道路结构An environmentally friendly road construction equipment and road structure for a photovoltaic power station 技术领域Technical field
本发明属于永临道路施工领域,尤其涉及一种光伏电站环保型道路施工设备及道路结构。The invention belongs to the field of Yonglin road construction, and in particular relates to an environmentally friendly road construction equipment and road structure for a photovoltaic power station.
背景技术Background technique
随着我国持续推进碳达峰、碳中和战略目标的实施,绿色清洁能源发展带来机遇,光伏电站的建设不断增加。光伏电站在施工期和运行期均需修筑道路,厂区道路一般永临结合,电站建设期作为施工临时道路,运行期间作为厂区检修道路。厂区道路常规结构一般采用泥结碎石型式,从下至上包括基层和面层,基层采用石灰稳定土铺填,面层采用泥结石混合料。泥结石混合料主要由碎石、细粒土(或粘土)按一定比例组成,碎石的粒径和细粒土(或粘土)的塑性指数均按设计要求进行备料。光伏电站常规厂区道路建成投入运行后,由于泥结碎石结构中的泥土,在车辆或施工设备行驶过程会产生的一定扬尘,扬尘会散落在光伏面板导致面板积尘,面板积尘的不利影响包括:首先,会减少太阳光照射到面板上,削弱面板接收太阳辐射的强度,降低发电量,减少输出功率;其次,覆盖在光伏面板上的灰尘阻挡热量向外传递,使面板温度越来越高,影响光伏面板的传热形式,降低光伏发电的效率;第三,晶硅光伏面板的主要成分为二氧化硅和石灰石等,如果面板积尘碰到空气中的水汽变湿润,就会与面板的组成物质产生酸性或碱性反应,从而增加维护成本。故光伏电站厂区道路的结构设计以及道路投入运行后路面产生的扬尘,对光伏电站面板及发电有一定影响。As my country continues to promote the implementation of the strategic goals of carbon peaking and carbon neutrality, the development of green and clean energy brings opportunities, and the construction of photovoltaic power stations continues to increase. Photovoltaic power stations need to build roads during both the construction and operation periods. The roads in the factory area are generally permanently integrated. During the construction period of the power station, they are used as temporary construction roads and during the operation period, they are used as factory maintenance roads. The conventional structure of the roads in the factory area generally adopts the mud-crushed gravel type, including the base layer and the surface layer from bottom to top. The base layer is paved with lime-stabilized soil, and the surface layer is made of mud-crushed gravel mixture. The mud-stone mixture is mainly composed of gravel and fine-grained soil (or clay) in a certain proportion. The particle size of the gravel and the plasticity index of the fine-grained soil (or clay) are prepared according to the design requirements. After the conventional factory road of the photovoltaic power station is completed and put into operation, due to the mud in the gravel structure, a certain amount of dust will be generated during the driving of vehicles or construction equipment. The dust will be scattered on the photovoltaic panels, causing dust on the panels, and the adverse effects of dust on the panels. Including: first, it will reduce the amount of sunlight shining on the panel, weaken the intensity of solar radiation received by the panel, reduce power generation, and reduce output power; second, the dust covering the photovoltaic panel blocks the transfer of heat to the outside, causing the panel temperature to increase. High, which affects the heat transfer form of photovoltaic panels and reduces the efficiency of photovoltaic power generation; thirdly, the main components of crystalline silicon photovoltaic panels are silica and limestone. If the dust on the panel encounters water vapor in the air and becomes moist, it will interact with the The panel's constituent substances create acidic or alkaline reactions that increase maintenance costs. Therefore, the structural design of the roads in the photovoltaic power plant area and the dust generated from the road surface after the roads are put into operation will have a certain impact on the photovoltaic power station panels and power generation.
另外,路面一般都是多层石料铺设,过程中需要多种设备结合人工一起完成,过程繁琐,效率较低,且对于施工规模较小的小路,工艺过程依然复杂,所以针对要求快速施工完成的永临小路设计一套铺路设备是很有必要的。In addition, pavement is generally paved with multiple layers of stone. The process requires a variety of equipment and manual work. The process is cumbersome and low-efficiency. For small roads with small construction scale, the process is still complex, so for those who require rapid construction, It is necessary to design a set of paving equipment for Yonglin trails.
本发明设计一种光伏电站环保型道路施工设备及道路结构解决如上问题。The present invention designs an environmentally friendly road construction equipment and road structure for a photovoltaic power station to solve the above problems.
发明内容Contents of the invention
为解决现有技术中的所述缺陷,本发明公开一种光伏电站环保型道路施工设备及道路结构,它是采用以下技术方案来实现的。In order to solve the above-mentioned defects in the prior art, the present invention discloses an environmentally friendly road construction equipment and road structure for photovoltaic power stations, which are implemented using the following technical solutions.
一种光伏电站环保型道路施工设备,它包括修路车A、修路车B,其中修路车A单独依次进行道路基层和道路垫层的铺设,修路车B将块石以中间小边缘大的分布状态沿道路长度方向单层放置于垫层上进行道路面层的人工铺设;修路车A在道路面层铺设结束后采用混合料对面层的缝隙进行挤缝处理。An environmentally friendly road construction equipment for a photovoltaic power station, which includes road construction vehicle A and road construction vehicle B. Road construction vehicle A independently lays the road base and road cushion in sequence, and road construction vehicle B lays the stones with small edges in the middle. A large distribution state is placed on the cushion in a single layer along the length of the road for manual paving of the road surface layer; after the road surface layer is laid, road repair vehicle A uses the mixture to squeeze the gaps in the surface layer.
所述修路车A包括车体A、后轮、液压缸A、前轮、压路机构、液压缸B、铺料机构、挤缝机构,其中车体A的两个前轮和两个后轮分别在相应液压缸A驱动下可以根据道路两侧的路况进行轴向运动以使车体A在平坦的路面平稳行进;车体A前端竖直滑动有在液压缸B驱动下依次铺设道路基层和道路垫层的铺料机构;铺料机构上安装有对人工铺设的道路面层进行自动填缝的挤缝机构;车体A后端的安装槽A内安装有对前方铺料机构向路面铺设的料进行压实的可拆卸压路机构。The road construction vehicle A includes a vehicle body A, a rear wheel, a hydraulic cylinder A, a front wheel, a road rolling mechanism, a hydraulic cylinder B, a paving mechanism, and a squeezing mechanism. The vehicle body A has two front wheels and two rear wheels. The wheels are driven by the corresponding hydraulic cylinder A and can move axially according to the road conditions on both sides of the road so that the vehicle body A can travel smoothly on a flat road; the front end of the vehicle body A slides vertically and is driven by the hydraulic cylinder B to lay the road base in sequence. and a paving mechanism for the road cushion; the paving mechanism is equipped with a squeezing mechanism that automatically fills the joints of the artificially laid road surface; the installation slot A at the rear end of the vehicle body A is installed with a paving mechanism for the front to lay the pavement on the road surface A detachable road compacting mechanism for compacting materials.
所述修路车B包括车体B、料槽B、料槽C、引导筒A、引导筒B、传输带、电机B,其中车体B的车斗被分隔成位于中部的料槽B和两个分布于料槽B两侧的料槽C;料槽B内所容纳块石的尺寸小于两侧料槽C内所容纳块石的尺寸;料槽B和料槽C的底部均安装有被电机B同步驱动且向料槽B或料槽C尾部出料口传送块石的传输带;料槽B尾部的出料口处安装有将相应块石引导至道路中部位置的引导筒A,料槽B尾部的出料口处安装有将相应块石引导至道路边缘位置的引导筒B。The road construction vehicle B includes a vehicle body B, a material trough B, a material trough C, a guide tube A, a guide tube B, a conveyor belt, and a motor B. The body of the vehicle body B is divided into a material trough B and a material trough B located in the middle. Two troughs C are distributed on both sides of the trough B; the size of the rocks accommodated in the trough B is smaller than the size of the rocks accommodated in the trough C on both sides; the bottoms of the trough B and the trough C are both equipped with A conveyor belt that is synchronously driven by motor B and delivers stones to the outlet at the end of trough B or trough C; a guide tube A is installed at the outlet at the end of trough B to guide the corresponding stones to the middle of the road. A guide tube B is installed at the outlet at the rear of the trough B to guide the corresponding stones to the edge of the road.
使用一种光伏电站环保型道路施工设备建造的道路结构,它包括路基、基槽、级配碎石、中粗砂、块石、混合料,其中路基上开挖的横截面为倒梯形的基槽底部采用级配碎石进行一定厚度的基层铺设,在级配碎石基层上采用中粗砂进行一定厚度的垫层铺设,在中粗砂垫层上采用大尺寸且外形规则的单层块石进行面层的铺设;块石间采用混合料进行挤缝。块石上表面高于挤缝混合料,使得块石面层表面具有一定的凹凸度,保证车辆在行驶过程中主要与块石接触,避免行驶车辆与挤缝混合料进行直接接触,有效控制路面扬尘的产生。同时,有利于道路结构的排水,道路结构充分体现环保及绿色施工理念。A road structure built using environmentally friendly road construction equipment for photovoltaic power stations. It includes a roadbed, a foundation trench, graded gravel, medium-coarse sand, rocks, and mixed materials. The cross-section excavated on the roadbed is an inverted trapezoidal base. At the bottom of the tank, graded gravel is used to lay a base layer of a certain thickness. Medium-coarse sand is used to lay a certain-thickness cushion layer on the graded gravel base layer. Large-sized and regular-shaped single-layer blocks are used on the medium-coarse sand cushion layer. Stones are used to lay the surface layer; mixed materials are used to squeeze joints between the stones. The upper surface of the blocks is higher than the jointed mixture, which makes the surface of the blocks have a certain degree of concavity and convexity, ensuring that vehicles mainly come into contact with the blocks during driving, avoiding direct contact between driving vehicles and the jointed mixture, and effectively controlling road dust. of production. At the same time, it is beneficial to the drainage of the road structure, and the road structure fully embodies the concept of environmental protection and green construction.
作为本技术的进一步改进,所述压路机构包括压路筒、固定座、缓冲块、弹簧A、挡板、销轴、滑块A、安装块、堵块、螺栓,其中压路筒的柱面上具有向内灌装石块的装料口,装料口处通过沉头螺栓安装有对其开关的弧形挡板;周向均匀分布于压路筒内壁的三个固定座上均绕圆筒中心轴线滑动有缓冲块并安装有若干对缓冲块复位的弹簧A;圆筒两端均安装有与其同圆心轴线的销轴,销轴上旋转配合有滑块A,滑块A沿销轴径向滑动于安装块的滑槽D内;两个安装块分别沿与轮轴A垂直的方向插入安装槽A两侧壁的安装槽B内,每个安装槽B中均配合有将安装块封堵于其内的堵块,堵块通过车体A侧壁的螺栓固定。As a further improvement of this technology, the road roller mechanism includes a road roller, a fixed seat, a buffer block, a spring A, a baffle, a pin, a slider A, a mounting block, a plug, and a bolt. The column of the road roller is There is a charging port on the surface for filling stones inward. The charging port is equipped with an arc-shaped baffle for opening and closing through countersunk bolts; three fixed seats evenly distributed around the inner wall of the roller are A buffer block slides along the central axis of the cylinder and is installed with a number of springs A for resetting the buffer blocks; both ends of the cylinder are equipped with pins that are concentric with the central axis of the cylinder, and sliders A are rotated on the pins, and sliders A are installed along the pins. The shaft slides radially in the chute D of the mounting block; the two mounting blocks are inserted into the mounting slots B on both sides of the mounting slot A in the direction perpendicular to the wheel axis A. Each mounting slot B is matched with a mounting block. The blocking block is sealed inside, and the blocking block is fixed by the bolts on the side wall of the car body A.
作为本技术的进一步改进,所述铺料机构包括铺料筒、液压缸B、料斗、转轴A、带轮B、同步带、带轮A、齿轮C、齿轮B、齿轮A、电机A、齿轮D、齿轮E、滑套、弹簧B、蜗杆、固定轴、涡轮、转座A、转轴B、带辊、滑块C、梯形导块B、导轨、梯形导槽B,其中与道路等宽且在液压缸B驱动下竖直运动于车体A前端的铺料筒的上端一侧具有装料口,装料口处具有漏斗;铺料筒内与其宽度方向平行固定轴上旋转配合有若干沿轴向均匀间隔分布的转座A,每个转座上均固装有与固定轴同中心轴线的涡轮,涡轮与铺料筒前方侧壁上旋转配合的蜗杆啮合,每个蜗杆的外露部分上均轴向滑动有滑套,每个滑套上均螺纹配合有将其锁定于相应蜗杆的螺栓;每个滑套内均具有对其轴向复位的弹簧B,安装于滑套的齿轮E与铺料筒外平行于固定轴的转轴A上的齿轮D传动配合;转轴A上安装的带轮B通过同步带与铺料筒外侧壁上的带轮A传动连接;带轮A所在轴上的齿轮C与铺料筒外侧壁上的齿轮B啮合,齿轮B与铺料筒外侧壁电机A输出轴上的齿轮A啮合;每个转座A上均旋转配合有与固定轴垂直的转轴B,转轴B上安装有带辊;从料斗一侧开始,安装于带辊上的传输带依次绕固定轴螺旋向下扭曲;安装有带辊的转轴B的另一端上旋转配合有滑块C,滑块C绕固定轴滑动于铺料筒内相应的导轨上。As a further improvement of this technology, the paving mechanism includes a paving cylinder, a hydraulic cylinder B, a hopper, a rotating shaft A, a pulley B, a synchronous belt, a pulley A, a gear C, a gear B, a gear A, a motor A, and a gear. D. Gear E, sliding sleeve, spring B, worm, fixed shaft, turbine, rotating seat A, rotating shaft B, belt roller, slider C, trapezoidal guide block B, guide rail, trapezoidal guide groove B, which is as wide as the road and The upper end side of the paving tube that moves vertically at the front end of the car body A under the drive of hydraulic cylinder B has a loading port, and a funnel is provided at the loading port; there are a number of edges in the paving tube that rotate on a fixed axis parallel to its width direction. There are swivel seats A evenly spaced in the axial direction. Each swivel seat is equipped with a turbine on the same central axis as the fixed shaft. The turbine meshes with the rotating worm on the front side wall of the paving barrel. The exposed part of each worm is There are sliding sleeves that slide axially, and each sliding sleeve is threaded with bolts to lock it to the corresponding worm; each sliding sleeve has a spring B that resets it axially, and the gear E installed on the sliding sleeve is The gear D on the rotating shaft A parallel to the fixed axis outside the paving tube is driven and matched; the pulley B installed on the rotating shaft A is connected to the pulley A on the outer wall of the paving tube through a synchronous belt; the pulley A on the shaft where the pulley A is located Gear C meshes with gear B on the outer wall of the paving barrel, and gear B meshes with gear A on the output shaft of motor A on the outer wall of the paving barrel; each swivel base A is rotated with a rotating shaft B perpendicular to the fixed axis. A belt roller is installed on the rotating shaft B; starting from one side of the hopper, the transmission belt installed on the belt roller spirally twists downward around the fixed axis; the other end of the rotating shaft B installed with the belt roller is rotated with a slider C, which slides Block C slides around the fixed axis on the corresponding guide rail in the paving tube.
作为本技术的进一步改进,所述挤缝机构包括料槽A、出料管、开关阀、齿轮F、齿轮G、齿轮H、齿轮I、转轴C、齿轮J、齿轮K、转轴D、转座B、涡簧、拨杆、限摆块,其中安装于铺料筒侧壁的料槽A的下端沿路面宽度方向均匀密布有若干与其相通的出料管,每个出料管上均安装有对其开关的开关阀;开关阀的输入轴上安装的齿轮F与出料管侧壁安装的齿轮G啮合,安装于出料管外侧的转轴C上安装有与齿轮G所在轴上的齿轮H啮合的齿轮I,出料管外侧两个转座B中旋转配合有与固定轴平行的转轴D并安装有转轴D旋转复位的涡簧;转轴安装于转轴D的齿轮K与转轴C上的齿轮J啮合;安装于转轴D的拨杆与转座B上的限摆块配合。As a further improvement of this technology, the squeezing mechanism includes a trough A, a discharge pipe, a switch valve, a gear F, a gear G, a gear H, a gear I, a rotating shaft C, a gear J, a gear K, a rotating shaft D, and a rotating seat. B. Vortex spring, lever, and limit swing block. The lower end of the trough A installed on the side wall of the paving tube has a number of discharge pipes connected to it evenly distributed along the width direction of the road surface. Each discharge pipe is equipped with The switch valve that switches it on and off; the gear F installed on the input shaft of the switch valve meshes with the gear G installed on the side wall of the discharge pipe, and the rotating shaft C installed on the outside of the discharge pipe is equipped with a gear H on the axis where the gear G is located. The meshing gear I and the two rotating seats B outside the discharge pipe are rotated with a rotating shaft D parallel to the fixed axis and installed with a vortex spring for rotating and resetting the rotating shaft D; the rotating shaft is installed on the gear K of the rotating shaft D and the gear on the rotating shaft C. J meshing; the lever installed on the rotating shaft D cooperates with the limit pendulum block on the rotating base B.
作为本技术的进一步改进,所述挤缝混合料主要矿物成分是托勃莫来石、硅钙石、钙沸石和方解石族矿等,通过一定时间的化学反应,可以形成硅酸盐结晶,产生胶结强度,保证面层不产生松动尘土,从而抑制扬尘的产生。筑路材料主要以当地土石材料为主,达到控制扬尘的环保型结构。As a further improvement of this technology, the main mineral components of the extrusion mixture are tobermulite, wollastonite, zeolite and calcite minerals. After a certain period of chemical reaction, silicate crystals can be formed to produce The cementing strength ensures that the surface layer does not produce loose dust, thus suppressing the generation of dust. The road construction materials are mainly made of local earth and stone materials to achieve an environmentally friendly structure that controls dust.
作为本技术的进一步改进,所述级配碎石基层的铺设厚度为15cm~20cm,碎石粒径应选用级配连续的石料。级配碎石中不应有粘土块、植物等杂质,所含扁平细长颗粒或针片状颗粒含量不应超过20%;级配碎石表面应粗糙、有棱角、颗粒形状接近立方体的级配碎石,级配碎石的压碎值应满足《公路工程集料试验规程》中标准方法进行试验确定的指标;中粗砂垫层的铺设厚度为5cm,厚度不宜太薄,避免块石面层的块石料直接落到基层上。中粗砂粒径为级配良好的0.15~5mm;块石尺寸为15cm~20cm;道路中间采用粒径相对较小的块石,道路边缘采用粒径相对较大的块石,中间与边缘的块石料径相差约1cm~2cm。As a further improvement of this technology, the thickness of the graded gravel base layer is 15cm to 20cm, and the gravel particle size should be continuous graded stone. There should be no impurities such as clay blocks and plants in the graded gravel, and the content of flat, slender or needle-shaped particles should not exceed 20%; the surface of the graded gravel should be rough, angular, and the particle shape should be close to the cubic grade. With gravel, the crushing value of graded gravel should meet the indicators determined by testing with the standard method in the "Highway Engineering Aggregate Test Regulations"; the thickness of the medium-coarse sand cushion should be 5cm, and the thickness should not be too thin to avoid lumps of stones. The surface stones fall directly onto the base layer. The particle size of medium-coarse sand is well-graded 0.15~5mm; the stone size is 15cm~20cm; stones with relatively small particle size are used in the middle of the road, and stones with relatively large particle size are used at the edge of the road. The diameter of the stones varies by about 1cm to 2cm.
作为本技术的进一步改进,所述挤缝混合料的成分为粉煤灰、水泥和砂,三者按1:3:18:2的重量配比。混合料中所选粉煤灰中Si02、A1203、和Fe203的总含量应大于70%,粉煤灰的烧失量不超过20%,比表面积宜大于2500cm2/s;水泥宜选用42.5级的普通硅酸盐水泥。砂中不得包含有害杂物,含泥量不超过5%,中粗砂中含泥量过大,不但会增加砌筑砂浆的水泥用量,还可能使砂浆的收缩值增大,降低耐久性,影响道路砌筑质量。As a further improvement of this technology, the components of the squeezing mixture are fly ash, cement and sand, and the three are in a weight ratio of 1:3:18:2. The total content of Si02, A1203, and Fe203 in the selected fly ash in the mixture should be greater than 70%, the loss on ignition of the fly ash should not exceed 20%, and the specific surface area should be greater than 2500cm2/s; the cement should be ordinary grade 42.5 Portland cement. The sand must not contain harmful debris, and the mud content should not exceed 5%. Excessive mud content in medium-coarse sand will not only increase the amount of cement used in masonry mortar, but may also increase the shrinkage value of the mortar and reduce its durability. Affect the quality of road masonry.
相对于传统的永临道路结构,本发明道路结构中的面层采用相对尺寸较大、外形相对规则的块石人工铺筑,块石间采用混合料进行挤缝,面层表面的块石略高出混合料,使面层表面存在一定的微小凹凸度,车辆在行驶过程中主要与块石接触,避免行驶车辆与混合料进行直接接触,有效控制路面扬尘的产生。Compared with the traditional Yonglin road structure, the surface layer in the road structure of the present invention is manually paved with relatively large-sized and relatively regular-shaped stones. Mixed materials are used to squeeze the joints between the stones. The stones on the surface of the surface layer are slightly It is higher than the mixture, so that there is a certain degree of slight unevenness on the surface of the surface layer. The vehicle mainly comes into contact with rocks during driving, avoiding direct contact between the driving vehicle and the mixture, and effectively controlling the generation of road dust.
本发明道路结构中的面层混合料主要矿物成分是托勃莫来石、硅钙石、钙沸石和方解石族矿等,通过一定时间的化学反应,可以形成硅酸盐结晶,产生胶结强度,保证面层不产生松动尘土,从而抑制扬尘的产生。The main mineral components of the surface layer mixture in the road structure of the present invention are tobermulite, wollastonite, zeolite and calcite minerals, etc. After a certain period of chemical reaction, silicate crystals can be formed to produce cementing strength. Ensure that the surface layer does not produce loose dust, thus suppressing the generation of dust.
本发明道路结构中的路基基槽采用级配碎石层铺填,处于双向受压的状态,不传递拉应力、拉应变,能充分吸收其下层裂缝释放的应变能,从而达到抑制裂缝的效果;级配碎石的隔离作用,可以使车辆对路面的作用力较为均匀,道路运行期的变形有限,提高了道路的耐久性。The subgrade trench in the road structure of the present invention is paved with a graded gravel layer, which is in a state of two-way compression and does not transmit tensile stress or tensile strain. It can fully absorb the strain energy released by the cracks in the underlying layer, thereby achieving the effect of inhibiting cracks. ; The isolation effect of graded gravel can make the force of vehicles on the road surface more uniform, and the deformation of the road during operation is limited, which improves the durability of the road.
本发明的道路结构设计考虑控制扬尘的环保型结构,筑路材料主要以当地土石材料为主,路面存在的凹凸度有利于道路结构的排水,道路结构充分体现环保及绿色施工理念。The road structure design of the present invention considers an environmentally friendly structure that controls dust. The road construction materials are mainly local earth and stone materials. The unevenness of the road surface is conducive to the drainage of the road structure. The road structure fully embodies the concepts of environmental protection and green construction.
本发明的道路结构中坚固耐久,清洁少尘,抗滑性能好,便于施工、养护,能很好的解决光伏电站场内行车造成的扬尘问题,进而减小扬尘对发电效能的影响;该道路结构适应性较强,筑路材料就地取材,造价相对较低,不污染环境,符合当前环保理念,结合“新能源”、“碳中和”概念,应用前景广泛,值得推广。The road structure of the present invention is strong and durable, clean and dust-free, has good skid resistance, is easy to construct and maintain, and can well solve the dust problem caused by driving in the photovoltaic power station, thereby reducing the impact of dust on power generation efficiency; the road The structure has strong adaptability, road construction materials are locally sourced, the cost is relatively low, it does not pollute the environment, and it conforms to the current environmental protection concept. It combines the concepts of "new energy" and "carbon neutrality" and has broad application prospects and is worthy of promotion.
相对于传统的道路施工方式,本发明中的修路车A和修路车B无需多种设备的参与,施工过程简单,效率较高,特别是针对施工规模较小的永临小路,工艺过程简单易操作。Compared with the traditional road construction method, road construction vehicle A and road construction vehicle B in the present invention do not require the participation of multiple equipments. The construction process is simple and the efficiency is high. Especially for Yonglin small roads with small construction scale, the technological process Simple and easy to operate.
本发明结构简单,具有较好的使用效果。The invention has simple structure and good use effect.
附图说明Description of drawings
图1是道路结构剖面示意图。Figure 1 is a schematic cross-sectional view of the road structure.
图2是修路车A示意图。Figure 2 is a schematic diagram of road construction vehicle A.
图3是修路车A剖面示意图。Figure 3 is a schematic cross-sectional view of road construction vehicle A.
图4是修路车A中压路机构与车体配合三个剖面示意图。Figure 4 is a three-section schematic diagram of the cooperation between the road pressure mechanism and the vehicle body of road construction vehicle A.
图5是修路车A中后轮轴向驱动及前轮轴向驱动剖面示意图。Figure 5 is a schematic cross-sectional view of the rear wheel axial drive and the front wheel axial drive of road construction vehicle A.
图6是铺料机构与车体配合剖面示意图。Figure 6 is a schematic cross-sectional view of the cooperation between the paving mechanism and the vehicle body.
图7是车体两个视角的示意图。Figure 7 is a schematic diagram of the vehicle body from two perspectives.
图8是压路机构及其剖面示意图。Figure 8 is a schematic diagram of the road pressing mechanism and its cross-section.
图9是压路筒剖面示意图。Figure 9 is a schematic cross-sectional view of the roller.
图10是铺料机构及其剖面示意图。Figure 10 is a schematic diagram of the spreading mechanism and its cross-section.
图11是铺料机构中转轴A驱动及铺料筒内带辊分布剖面示意图。Figure 11 is a schematic cross-sectional view of the drive of the rotating shaft A in the paving mechanism and the distribution of belt rollers in the paving tube.
图12是转轴A与带辊传动配合三个视角的剖面示意图。Figure 12 is a schematic cross-sectional view of the cooperation between the rotating shaft A and the belt roller transmission from three views.
图13是挤缝机构局部及其剖面示意图。Figure 13 is a partial schematic diagram of the squeezing mechanism and its cross-section.
图14是修路车B示意图。Figure 14 is a schematic diagram of road construction vehicle B.
图15是修路车B两个视角的剖面示意图。Figure 15 is a schematic cross-sectional view of road construction vehicle B from two perspectives.
图中标号名称:1、路基;2、基槽;3、级配碎石;4、中粗砂;5、块石;6、混合料;7、修路车A;8、车体A;9、滑槽A;11、安装槽A;12、安装槽B;14、滑槽B;15、导向槽A;16、滑杆;17、轮轴A;18、后轮;19、液压缸A;20、轮轴B;21、前轮;22、压路机构;23、压路筒;24、装料口;25、支撑杆;26、固定座;27、滑槽C;28、梯形导槽A;29、活动槽;30、缓冲块;31、梯形导块A;32、固定块;33、弹簧A;34、挡板;35、销轴;36、滑块A;37、安装块;38、滑槽D;39、堵块;41、螺栓;42、铺料机构;43、铺料筒;44、滑座;45、滑块B;46、导向块A;47、液压缸B;48、料斗;49、转轴A;50、带轮B;51、同步带;52、带轮A;53、齿轮C;54、齿轮B;55、齿轮A;56、电机A;57、齿轮D;58、齿轮E;59、滑套;60、导向槽B;61、弹簧B;62、蜗杆;63、导向块B;64、固定轴;65、涡轮;66、转座A;67、转轴B;68、带辊;69、滑块C;70、梯形导块B;71、导轨;72、梯形导槽B;74、挤缝机构;75、料槽A;76、出料管;77、开关阀;78、齿轮F;79、齿轮G;80、齿轮H;81、齿轮I;82、转轴C;83、齿轮J;84、齿轮K;85、转轴D;86、转座B;87、涡簧;88、拨杆;89、限摆块;90、修路车B;91、料槽B;92、料槽C;93、引导筒A;94、引导筒B;95、传输带;96、齿轮L;97、齿轮M;98、电机B;99、车体B。The names of the numbers in the picture: 1. Roadbed; 2. Foundation trench; 3. Graded gravel; 4. Medium coarse sand; 5. Rock; 6. Mixture; 7. Road construction vehicle A; 8. Vehicle body A; 9. Slide A; 11. Installation slot A; 12. Installation slot B; 14. Slide B; 15. Guide slot A; 16. Slide rod; 17. Axle A; 18. Rear wheel; 19. Hydraulic cylinder A ; 20. Axle B; 21. Front wheel; 22. Road roller mechanism; 23. Road roller; 24. Loading port; 25. Support rod; 26. Fixed seat; 27. Chute C; 28. Trapezoidal guide groove A; 29. Movable groove; 30. Buffer block; 31. Trapezoidal guide block A; 32. Fixed block; 33. Spring A; 34. Baffle; 35. Pin; 36. Slider A; 37. Installation block; 38. Chute D; 39. Block; 41. Bolt; 42. Spreading mechanism; 43. Spreading cylinder; 44. Slide seat; 45. Slider B; 46. Guide block A; 47. Hydraulic cylinder B; 48. Hopper; 49. Shaft A; 50. Pulley B; 51. Timing belt; 52. Pulley A; 53. Gear C; 54. Gear B; 55. Gear A; 56. Motor A; 57. Gear D ; 58. Gear E; 59. Sliding sleeve; 60. Guide groove B; 61. Spring B; 62. Worm; 63. Guide block B; 64. Fixed shaft; 65. Turbine; 66. Rotary seat A; 67. Rotating shaft B; 68. Belt roller; 69. Slider C; 70. Trapezoidal guide block B; 71. Guide rail; 72. Trapezoidal guide groove B; 74. Squeezing mechanism; 75. Feed trough A; 76. Discharge pipe; 77 , switch valve; 78, gear F; 79, gear G; 80, gear H; 81, gear I; 82, rotating shaft C; 83, gear J; 84, gear K; 85, rotating shaft D; 86, swivel seat B; 87. Vortex spring; 88. Lever; 89. Limiting swing block; 90. Road construction vehicle B; 91. Material trough B; 92. Material trough C; 93. Guide cylinder A; 94. Guide cylinder B; 95. Transmission Belt; 96. Gear L; 97. Gear M; 98. Motor B; 99. Car body B.
具体实施方式Detailed ways
附图均为本发明实施的示意图,以便于理解结构运行原理。具体产品结构及比例尺寸根据使用环境结合常规技术确定即可。The accompanying drawings are schematic diagrams of the implementation of the present invention to facilitate understanding of the operating principles of the structure. The specific product structure and proportional dimensions can be determined according to the use environment and conventional technology.
如图1所示,它包括修路车A7、修路车B90,其中修路车A7单独依次进行道路级配碎石3基层和道路中粗砂4垫层的铺设,修路车B90在道路中粗砂4垫层铺设完成后将块石5以中间小边缘大的分布状态沿道路长度方向单层放置于中粗砂4垫层上进行人工铺设;修路车A7在道路块石5面层铺设结束后采用混合料6对块石5间隙进行挤缝。As shown in Figure 1, it includes road construction vehicle A7 and road construction vehicle B90. Road construction vehicle A7 alone sequentially lays the road graded gravel 3 base layer and the coarse sand 4 cushion layer in the road. Road construction vehicle B90 is on the road. After the medium-coarse sand 4 cushion is laid, place the stones 5 in a single layer along the length of the road in a distributed state with small middle and large edges on the medium-coarse sand 4 cushion for manual laying; the road construction truck A7 will lay the stones 5 on the surface of the road. After the layer is laid, the mixture 6 is used to squeeze the gaps between the stones 5.
如图2、3所示,所述修路车A7包括车体A8、后轮18、液压缸A19、前轮21、压路机构22、液压缸B47、铺料机构42、挤缝机构74,其中如图5所示,车体A8的两个前轮21和两个后轮18分别在相应液压缸A19驱动下可以根据道路两侧的路况进行轴向运动以使车体A8在平坦的路面平稳行进;如图2、3所示,车体A8前端竖直滑动有在液压缸B47驱动下向路面铺设级配碎石3或中粗砂4的铺料机构42;铺料机构42上安装有对人工铺设的块石5层进行自动填缝的挤缝机构74;如图3、4所示,车体A8后端的安装槽A11内安装有对前方铺料机构42向路面铺设的料进行压实的可拆卸压路机构22。As shown in Figures 2 and 3, the road construction vehicle A7 includes a vehicle body A8, rear wheels 18, hydraulic cylinder A19, front wheel 21, road roller mechanism 22, hydraulic cylinder B47, paving mechanism 42, and squeezing mechanism 74. As shown in Figure 5, the two front wheels 21 and the two rear wheels 18 of the vehicle body A8 are driven by corresponding hydraulic cylinders A19 and can move axially according to the road conditions on both sides of the road so that the vehicle body A8 can move on a flat road. Smoothly travels; as shown in Figures 2 and 3, the front end of the car body A8 slides vertically with a paving mechanism 42 driven by the hydraulic cylinder B47 to lay graded gravel 3 or medium-coarse sand 4 on the road surface; the paving mechanism 42 is installed There is a joint squeezing mechanism 74 that automatically fills the joints of the five layers of artificially laid stones; as shown in Figures 3 and 4, the installation groove A11 at the rear end of the vehicle body A8 is installed with the material laid by the front paving mechanism 42 on the road surface. Detachable compactor 22.
如图14所示,所述修路车B90包括车体B99、料槽B91、料槽C92、引导筒A93、引导筒B94、传输带95、电机B98,其中如图14、15所示,车体B99的车斗被分隔成位于中部的料槽B91和两个分布于料槽B91两侧的料槽C92;料槽B91内所容纳块石5的尺寸小于两侧料槽C92内所容纳块石5的尺寸;料槽B91和料槽C92的底部均安装有被电机B98同步驱动且向料槽B91或料槽C92尾部出料口传送块石5的传输带95;料槽B91尾部的出料口处安装有将相应块石5引导至道路中部位置的引导筒A93,料槽B91尾部的出料口处安装有将相应块石5引导至道路边缘位置的引导筒B94。As shown in Figure 14, the road construction vehicle B90 includes a vehicle body B99, a material trough B91, a material trough C92, a guide tube A93, a guide tube B94, a transmission belt 95, and a motor B98. As shown in Figures 14 and 15, the vehicle The body B99 is divided into a trough B91 in the middle and two troughs C92 distributed on both sides of the trough B91; the size of the blocks 5 accommodated in the trough B91 is smaller than the blocks accommodated in the troughs C92 on both sides. The size of the stone 5; the bottoms of the trough B91 and the trough C92 are equipped with a conveyor belt 95 that is synchronously driven by the motor B98 and transports the stone 5 to the outlet of the trough B91 or the tail of the trough C92; the outlet of the tail of the trough B91 A guide tube A93 that guides the corresponding stones 5 to the middle position of the road is installed at the material opening, and a guide tube B94 that guides the corresponding stones 5 to the edge of the road is installed at the discharge port at the rear of the material chute B91.
如图2、14所示,使用一种光伏电站环保型道路施工设备建造的道路结构,它包括路基1、基槽2、级配碎石3、中粗砂4、块石5、混合料6,其中如图1所示,路基1上开挖的横截面为倒梯形的基槽2底部采用级配碎石3进行一定厚度的基层铺设,在级配碎石3基层上采用中粗砂4进行一定厚度的垫层铺设,在中粗砂4垫层上采用大尺寸且外形规则的单层块石5进行面层的铺设;块石5间采用混合料6进行挤缝。块石5上表面高于挤缝混合料6,使得块石5面层表面具有一定的凹凸度,保证车辆在行驶过程中主要与块石5接触,避免行驶车辆与挤缝混合料6进行直接接触,有效控制路面扬尘的产生。同时,有利于道路结构的排水,道路结构充分体现环保及绿色施工理念。As shown in Figures 2 and 14, the road structure is built using a photovoltaic power station environmentally friendly road construction equipment. It includes roadbed 1, foundation trench 2, graded gravel 3, medium coarse sand 4, block stones 5, and mixture 6 , as shown in Figure 1, the bottom of the foundation trench 2 with an inverted trapezoidal cross-section excavated on the roadbed 1 is laid with a certain thickness of base layer using graded gravel 3, and medium-coarse sand 4 is used on the base layer of graded gravel 3 A certain thickness of cushion is laid, and a single layer of large-sized and regular-shaped stones 5 is used as the surface layer on the medium-coarse sand 4 cushion; a mixture 6 is used between the stones 5 for squeezing. The upper surface of the block stones 5 is higher than the squeezing mixture 6, so that the surface of the block 5 has a certain degree of concavity and convexity, ensuring that the vehicle mainly contacts the blocks 5 during driving, and avoiding direct contact between the driving vehicle and the squeezing mixture 6. contact to effectively control the generation of dust on the road. At the same time, it is beneficial to the drainage of the road structure, and the road structure fully embodies the concepts of environmental protection and green construction.
如图4、8所示,所述压路机构22包括压路筒23、固定座26、缓冲块30、弹簧A33、挡板34、销轴35、滑块A36、安装块37、堵块39、螺栓41,其中如图8、9所示,压路筒23的柱面上具有向内灌装石块的装料口24,装料口24处通过沉头螺栓41安装有对其开关的弧形挡板34;周向均匀分布于压路筒23内壁的三个固定座26上均绕圆筒中心轴线滑动有缓冲块30并安装有若干对缓冲块30复位的弹簧A33;如图4、7所示,圆筒两端均安装有与其同圆心轴线的销轴35,销轴35上旋转配合有滑块A36,滑块A36沿销轴35径向滑动于安装块37的滑槽D38内;两个安装块37分别沿与轮轴A17垂直的方向插入安装槽A11两侧壁的安装槽B12内,每个安装槽B12中均配合有将安装块37封堵于其内的堵块39,堵块39通过车体A8侧壁的螺栓41固定。As shown in Figures 4 and 8, the road pressure mechanism 22 includes a road pressure barrel 23, a fixed seat 26, a buffer block 30, a spring A33, a baffle 34, a pin 35, a slider A36, an installation block 37, and a blocking block 39. , Bolt 41, as shown in Figures 8 and 9, the cylinder surface of the road roller 23 has a charging port 24 for filling stones inward. The charging port 24 is equipped with a switch for opening and closing the stone through a countersunk bolt 41. The arc-shaped baffle 34 is evenly distributed in the circumferential direction on the three fixed seats 26 on the inner wall of the road roller 23. There are buffer blocks 30 sliding around the central axis of the cylinder and a number of springs A33 that reset the buffer blocks 30 are installed; as shown in Figure 4 , 7, both ends of the cylinder are equipped with pins 35 with concentric axes. The pins 35 are rotated with slide blocks A36, and the slide blocks A36 slide radially along the pins 35 in the chute D38 of the mounting block 37. inside; the two mounting blocks 37 are respectively inserted into the mounting slots B12 on both sides of the mounting slot A11 along the direction perpendicular to the wheel axis A17. Each mounting slot B12 is equipped with a blocking block 39 to block the mounting block 37 therein. , the blocking block 39 is fixed by the bolts 41 on the side wall of the car body A8.
如图3、10、11所示,所述铺料机构42包括铺料筒43、液压缸B47、料斗48、转轴A49、带轮B50、同步带51、带轮A52、齿轮C53、齿轮B54、齿轮A55、电机A56、齿轮D57、齿轮E58、滑套59、弹簧B61、蜗杆62、固定轴64、涡轮65、转座A66、转轴B67、带辊68、滑块C69、梯形导块B70、导轨71、梯形导槽B72,其中如图3、10、11所示,与道路等宽且在液压缸B47驱动下竖直运动于车体A8前端的铺料筒43的上端一侧具有装料口24,装料口24处具有漏斗;如图11、12所示,铺料筒43内与其宽度方向平行固定轴64上旋转配合有若干沿轴向均匀间隔分布的转座A66,每个转座上均固装有与固定轴64同中心轴线的涡轮65,涡轮65与铺料筒43前方侧壁上旋转配合的蜗杆62啮合,每个蜗杆62的外露部分上均轴向滑动有滑套59,每个滑套59上均螺纹配合有将其锁定于相应蜗杆62的螺栓41;每个滑套59内均具有对其轴向复位的弹簧B61,安装于滑套59的齿轮E58与铺料筒43外平行于固定轴64的转轴A49上的齿轮D57传动配合;转轴A49上安装的带轮B50通过同步带51与铺料筒43外侧壁上的带轮A52传动连接;带轮A52所在轴上的齿轮C53与铺料筒43外侧壁上的齿轮B54啮合,齿轮B54与铺料筒43外侧壁电机A56输出轴上的齿轮A55啮合;每个转座A66上均旋转配合有与固定轴64垂直的转轴B67,转轴B67上安装有带辊68;从料斗48一侧开始,安装于带辊68上的传输带95依次绕固定轴64螺旋向下扭曲;安装有带辊68的转轴B67的另一端上旋转配合有滑块C69,滑块C69绕固定轴64滑动于铺料筒43内相应的导轨71上。As shown in Figures 3, 10, and 11, the spreading mechanism 42 includes a spreading cylinder 43, a hydraulic cylinder B47, a hopper 48, a rotating shaft A49, a pulley B50, a synchronous belt 51, a pulley A52, a gear C53, and a gear B54. Gear A55, motor A56, gear D57, gear E58, sliding sleeve 59, spring B61, worm 62, fixed shaft 64, turbine 65, rotating seat A66, rotating shaft B67, belt roller 68, slider C69, trapezoidal guide block B70, guide rail 71. Trapezoidal guide groove B72, as shown in Figures 3, 10, and 11, is as wide as the road and is driven vertically by the hydraulic cylinder B47 to move vertically at the front end of the car body A8. There is a loading port on the upper end side of the paving barrel 43 24. There is a funnel at the loading port 24; as shown in Figures 11 and 12, a number of swivel seats A66 evenly spaced along the axial direction are rotated on the fixed shaft 64 parallel to the width direction of the paving tube 43, and each swivel seat A turbine 65 coaxially aligned with the fixed shaft 64 is fixed on them. The turbine 65 meshes with a rotating worm 62 on the front side wall of the paving barrel 43. A sliding sleeve 59 slides axially on the exposed part of each worm 62. , each sliding sleeve 59 is threaded with a bolt 41 that locks it to the corresponding worm 62; each sliding sleeve 59 has a spring B61 for axial reset, and the gear E58 installed on the sliding sleeve 59 and the paving material The gear D57 on the rotating shaft A49 parallel to the fixed shaft 64 outside the drum 43 is driven and matched; the pulley B50 installed on the rotating shaft A49 is connected to the pulley A52 on the outer wall of the paving drum 43 through the synchronous belt 51; the shaft where the pulley A52 is located The gear C53 on the top meshes with the gear B54 on the outer wall of the paving barrel 43, and the gear B54 meshes with the gear A55 on the output shaft of the motor A56 on the outer wall of the paving barrel 43; each rotating base A66 is rotatably matched with a fixed shaft 64 Vertical rotating shaft B67, a belt roller 68 is installed on the rotating shaft B67; starting from the side of the hopper 48, the transmission belt 95 installed on the belt roller 68 is twisted spirally downward around the fixed shaft 64; the rotating shaft B67 is installed with the belt roller 68. The other end is rotatably fitted with a slide block C69, which slides around the fixed axis 64 on the corresponding guide rail 71 in the paving tube 43.
如图10、13所示,所述挤缝机构74包括料槽A75、出料管76、开关阀77、齿轮F78、齿轮G79、齿轮H80、齿轮I81、转轴C82、齿轮J83、齿轮K84、转轴D85、转座B86、涡簧87、拨杆88、限摆块89,其中如图2、13所示,安装于铺料筒43侧壁的料槽A75的下端沿路面宽度方向均匀密布有若干与其相通的出料管76,每个出料管76上均安装有对其开关的开关阀77;开关阀77的输入轴上安装的齿轮F78与出料管76侧壁安装的齿轮G79啮合,安装于出料管76外侧的转轴C82上安装有与齿轮G79所在轴上的齿轮H80啮合的齿轮I81,出料管76外侧两个转座B86中旋转配合有与固定轴64平行的转轴D85并安装有转轴D85旋转复位的涡簧87;转轴安装于转轴D85的齿轮K84与转轴C82上的齿轮J83啮合;安装于转轴D85的拨杆88与转座B86上的限摆块89配合。As shown in Figures 10 and 13, the squeezing mechanism 74 includes a trough A75, a discharge pipe 76, a switch valve 77, a gear F78, a gear G79, a gear H80, a gear I81, a rotating shaft C82, a gear J83, a gear K84, and a rotating shaft. D85, swivel seat B86, vortex spring 87, lever 88, limit swing block 89. As shown in Figures 2 and 13, the lower end of the material trough A75 installed on the side wall of the paving tube 43 is evenly distributed along the road width direction with a number of Each discharge pipe 76 is connected to the discharge pipe 76, and each discharge pipe 76 is equipped with a switch valve 77 for opening and closing the switch valve 77; the gear F78 installed on the input shaft of the switch valve 77 meshes with the gear G79 installed on the side wall of the discharge pipe 76, The rotating shaft C82 installed outside the discharge pipe 76 is equipped with a gear I81 that meshes with the gear H80 on the axis where the gear G79 is located. The two rotating seats B86 outside the discharge pipe 76 are rotated with a rotating shaft D85 parallel to the fixed shaft 64. A vortex spring 87 is installed for rotation and reset of the rotating shaft D85; the gear K84 installed on the rotating shaft D85 meshes with the gear J83 on the rotating shaft C82; the lever 88 installed on the rotating shaft D85 cooperates with the limit swing block 89 on the rotating base B86.
如图1所示,所述挤缝混合料6主要矿物成分是托勃莫来石、硅钙石、钙沸石和方解石族矿等,通过一定时间的化学反应,可以形成硅酸盐结晶,产生胶结强度,保证面层不产生松动尘土,从而抑制扬尘的产生。筑路材料主要以当地土石材料为主,达到控制扬尘的环保型结构。As shown in Figure 1, the main mineral components of the extrusion mixture 6 are tobermulite, wollastonite, zeolite and calcite minerals, etc. After a certain period of chemical reaction, silicate crystals can be formed to produce The cementing strength ensures that the surface layer does not produce loose dust, thus suppressing the generation of dust. The road construction materials are mainly made of local earth and stone materials to achieve an environmentally friendly structure that controls dust.
如图1所示,所述级配碎石3基层的铺设厚度为15cm~20cm,碎石粒径应选用级配连续的石料。级配碎石3中不应有粘土块、植物等杂质,所含扁平细长颗粒或针片状颗粒含量不应超过20%;级配碎石3表面应粗糙、有棱角、颗粒形状接近立方体的级配碎石3,级配碎石3的压碎值应满足《公路工程集料试验规程》中标准方法进行试验确定的指标;中粗砂4垫层的铺设厚度为5cm,厚度不宜太薄,避免块石5面层的块石5料直接落到基层上。中粗砂4粒径为级配良好的0.15~5mm;块石5尺寸为15cm~20cm;道路中间采用粒径相对较小的块石5,道路边缘采用粒径相对较大的块石5,中间与边缘的块石5料径相差约1cm~2cm。As shown in Figure 1, the thickness of the base layer of graded gravel 3 is 15cm to 20cm, and the particle size of the gravel should be continuous graded stone. There should be no impurities such as clay blocks and plants in graded gravel 3, and the content of flat, elongated particles or needle-shaped particles should not exceed 20%; the surface of graded gravel 3 should be rough, angular, and the particle shape is close to a cube. Graded gravel 3, the crushing value of graded gravel 3 should meet the indicators determined by testing with the standard method in the "Highway Engineering Aggregate Test Regulations"; the thickness of the medium-coarse sand 4 cushion is 5cm, and the thickness should not be too Thin to prevent the stone materials on the surface layer of the stone from falling directly on the base layer. The particle size of medium-coarse sand is 0.15~5mm with good gradation; the size of stones is 15cm~20cm; stones with relatively small particle size are used in the middle of the road, and stones with relatively large particle size are used at the edge of the road. The diameter difference between the middle and edge stones is about 1cm to 2cm.
如图1所示,所述挤缝混合料6的成分为粉煤灰、水泥和砂,三者按1:3:18:2的重量配比。混合料6中所选粉煤灰中Si02、A1203、和Fe203的总含量应大于70%,粉煤灰的烧失量不超过20%,比表面积宜大于2500cm2/s;水泥宜选用42.5级的普通硅酸盐水泥。砂中不得包含有害杂物,含泥量不超过5%,中粗砂4中含泥量过大,不但会增加砌筑砂浆的水泥用量,还可能使砂浆的收缩值增大,降低耐久性,影响道路砌筑质量。As shown in Figure 1, the components of the extrusion mixture 6 are fly ash, cement and sand, and the three are in a weight ratio of 1:3:18:2. The total content of Si02, A1203, and Fe203 in the fly ash selected in Mix 6 should be greater than 70%, the loss on ignition of the fly ash should not exceed 20%, and the specific surface area should be greater than 2500cm2/s; the cement should be grade 42.5 Ordinary Portland Cement. The sand must not contain harmful debris, and the mud content should not exceed 5%. Excessive mud content in medium-coarse sand 4 will not only increase the amount of cement used in masonry mortar, but may also increase the shrinkage value of the mortar and reduce its durability. , affecting the quality of road masonry.
如图5、7所示,车体A8侧壁具有两个横向贯通的滑槽A9,每个滑槽A9中均滑动有两个分别被相应液压缸A19驱动的滑杆16;后方两个滑杆16A上均具有轮轴A17,每个轮轴A17上均安装有后轮18;前方两个滑杆16A上均具有轮轴B20,每个轮轴B20上均安装有前轮21。As shown in Figures 5 and 7, the side wall of the car body A8 has two transversely penetrating chute A9. Each chute A9 has two sliding rods 16 driven by corresponding hydraulic cylinders A19; The rods 16A are equipped with wheel axles A17, and each wheel axle A17 is equipped with a rear wheel 18; the two front sliding rods 16A are equipped with an axle B20, and each wheel axle B20 is equipped with a front wheel 21.
如图4、8、9所示,压路筒23的装料口24内具有与挡板34配合的支撑杆25,以间接增强挡板34强度而不会使得挡板34在压路过程中发生变形。缓冲块30滑动于固定座26上的滑槽C27内;缓冲块30上安装有梯形导块A31,梯形导块A31滑动于滑槽C27内壁的梯形导槽A28中;缓冲块30上安装有固定块32,固定块32活动于滑槽C27内壁的活动槽29内;每个活动槽29内均有两个对相应固定块32复位的弹簧A33。As shown in Figures 4, 8, and 9, the charging port 24 of the road roller 23 has a support rod 25 that cooperates with the baffle 34 to indirectly enhance the strength of the baffle 34 without causing the baffle 34 to be damaged during the road rolling process. Deformation occurs. The buffer block 30 slides in the chute C27 on the fixed seat 26; a trapezoidal guide block A31 is installed on the buffer block 30, and the trapezoidal guide block A31 slides in the trapezoidal guide groove A28 on the inner wall of the chute C27; the buffer block 30 is installed with a fixed Block 32, the fixed block 32 moves in the movable groove 29 on the inner wall of the chute C27; each movable groove 29 has two springs A33 that reset the corresponding fixed block 32.
如图6、7、10所示,铺料筒43侧壁上具有滑座44,滑座44上的滑块B45竖直滑动于车体A8前端的滑槽B14内;滑块B45上具有两个导向块A46,两个导向块A46分别滑动于滑槽B14内壁的两个导向槽A15内;如图12所示,蜗杆62上具有两个对称的导向块B63,两个导向块B63分别滑动于相应滑套59内壁的两个导向槽B60内;滑块C69上具有梯形导块B70,梯形导块B70滑动于相应导轨71上的梯形导槽B72内。As shown in Figures 6, 7, and 10, there is a sliding seat 44 on the side wall of the spreading tube 43. The sliding block B45 on the sliding seat 44 slides vertically in the chute B14 at the front end of the car body A8; the sliding block B45 has two There are two guide blocks A46, and the two guide blocks A46 slide in the two guide grooves A15 on the inner wall of the chute B14 respectively; as shown in Figure 12, there are two symmetrical guide blocks B63 on the worm 62, and the two guide blocks B63 slide respectively. In the two guide grooves B60 on the inner wall of the corresponding sliding sleeve 59; the slide block C69 has a trapezoidal guide block B70, and the trapezoidal guide block B70 slides in the trapezoidal guide groove B72 on the corresponding guide rail 71.
如图15所示,料槽B91或料槽C92内底部传输带95所在的轴上安装有齿轮L96,齿轮L96与电机B98输出轴上安装的齿轮M97。As shown in Figure 15, gear L96 is installed on the shaft where the bottom transmission belt 95 is located in the trough B91 or trough C92, and the gear L96 and the gear M97 installed on the output shaft of the motor B98.
本发明中道路结构的施工工序包括:测量放线→路基1基槽2开挖→路基1基槽2碾压→路基1基槽2验收合格→级配碎石3运输→级配碎石3铺填、碾压→基层验收→中粗砂4运输→垫层铺填→垫层验收→块石5加工→块石5运输及向垫层上以中间小两侧大的单层放置→人工铺砌块石5→块石5间填筑挤缝混合料6→面层成型洒水养护→面层验收。The construction process of the road structure in the present invention includes: measuring and laying out → excavation of subgrade 1 and foundation trench 2 → rolling of subgrade 1 and foundation trench 2 → acceptance of subgrade 1 and foundation trench 2 → transportation of graded gravel 3 → graded gravel 3 Paving and rolling → Base layer acceptance → Medium coarse sand 4 transportation → Cushion laying → Cushion acceptance → Rump 5 processing → Rump 5 transportation and placing on the cushion in a single layer with a small size in the middle and large sizes on both sides → Manual Paving 5 blocks of stone → filling the extrusion joints between 5 blocks of stone with mixture 6 → forming the surface layer and sprinkling water for curing → acceptance of the surface layer.
如图1所示,道路结构的具体施工步骤如下:As shown in Figure 1, the specific construction steps of the road structure are as follows:
(1)按设计图纸对道路进行放样,路基1基槽2采用挖掘机开挖,尽量一次开挖成槽,槽底预留5cm保护层采用人工开挖;路基1基槽2土方开挖完成后,即可进行路床碾压,采用压路机或本发明中的修路车A7碾压至满足设计要求的压实度。(1) Stake out the road according to the design drawings. Subgrade 1 foundation trench 2 is excavated by an excavator. Try to excavate the trench at one time. Leave a 5cm protective layer at the bottom of the trench for manual excavation. Excavation of subgrade 1 foundation trench 2 is completed. Afterwards, the road bed can be rolled, using a road roller or the road construction truck A7 of the present invention to roll it to a compaction degree that meets the design requirements.
(2)路基1基槽2经验收合格后,进行级配碎石3基层施工。运输级配碎石3料,并利用本发明中的修路车A7进行铺填和碾压,铺填厚度为设计厚度的1.2~1.3倍,级配碎石3料铺填也可以采用挖掘机进行。(2) After the subgrade 1 and foundation trench 2 are accepted, the graded gravel 3 base layer construction will be carried out. The graded gravel 3 material is transported, and the road construction truck A7 in the present invention is used for paving and rolling. The paving thickness is 1.2 to 1.3 times the design thickness. The graded gravel 3 material can also be paved and filled with an excavator. conduct.
(3)级配碎石3基层验收合格后,进行中粗砂4垫层的施工。先利用本发明中的修路车A7铺一层5cm厚的中粗砂4,平整后验收。(3) After the graded gravel 3 base layer is accepted, the medium-coarse sand 4 cushion layer will be constructed. First, use the road construction truck A7 in the present invention to lay a layer of medium-coarse sand 4 with a thickness of 5cm, and then check and accept it after smoothing.
(4)中粗砂4垫层验收合格后,在利用本发明中的修路车B90运输块石5并辅助人工进行块石5面层的施工。在石料场加工铺筑路面所需块石5,块石5采用相对尺寸较大、外形相对规则的石块,块石5尺寸一般为15cm~20cm。(4) After the medium-coarse sand 4 cushion layer is accepted, the road construction vehicle B90 of the present invention is used to transport the rubble 5 and assist in the manual construction of the rubble 5 surface layer. The stones required for paving the road are processed in the stone yard. The stones are relatively large in size and relatively regular in shape. The size of the stones is generally 15cm to 20cm.
(5)面层块石5分段人工铺砌,每段铺砌时按先边缘后中间的顺序施工,道路边缘的块石5高度应超过路中间部位的块石5,道路边缘采用粒径相对较大的块石5,中间采用粒径相对略小的块石5,中间与边缘的块石5料径相差约1cm~2cm;铺砌块石5间应贴合紧密,不能松动,横向成一线,纵向错缝排列;单个块石5顶面应平整,相邻块石5顶面应统一控制在路面设计高程处,不应有小台坎。(5) The surface layer of stones is paved manually in sections. When paving each section, the construction is carried out in the order of edge first and then the middle. The height of the stones 5 on the edge of the road should exceed the height of the stones 5 in the middle of the road. The stones 5 on the edge of the road should be relatively smaller in particle size. For large stones, use stones with relatively smaller particle sizes in the middle. The material diameters of the stones in the middle and the edges differ by about 1cm to 2cm; the paving stones should be tightly fitted, not loose, and aligned horizontally. , arranged in longitudinal staggered joints; the top surface of a single stone block should be flat, and the top surfaces of adjacent stone blocks should be uniformly controlled at the design elevation of the road surface, and there should be no small sills.
(6)粉煤灰、水泥和砂等挤缝混合料6按设计比例加水现场拌合,拌合均匀后人工对块石5缝隙进行填料,并采用木棍人工捣实,使块石5间挤缝饱满,严禁漏嵌或不嵌。(6) The extrusion joint mixture 6 such as fly ash, cement and sand is mixed on site by adding water according to the designed proportion. After mixing evenly, the gaps between the stones 5 are manually filled, and manually tamped with wooden sticks to make the gaps between the stones 5 The squeeze seam is full, and it is strictly forbidden to leave or not embed it.
(7)对块石5面层进行洒水养护,养护时间不少于14天。每天洒水遍数依当日天气和气温为准,表面应时刻保持潮湿状态,切不可出现脱养、漏养现象。待块石5面层达到验收条件后进行块石5面层验收。(7) Sprinkle water on the 5th surface layer of the stone for curing, and the curing time shall be no less than 14 days. The number of times of watering every day depends on the weather and temperature of that day. The surface should be kept moist at all times, and no de-nutrition or leakage of nutrients should occur. After the 5th surface layer of the block stone meets the acceptance conditions, the 5th surface layer of the block stone will be accepted.
本发明中修路车A7的使用流程如下:The usage process of road construction vehicle A7 in the present invention is as follows:
在初始状态,压路机构22为安装于车体A8后侧的安装槽A11内,压路机构22中的弹簧A33均处于压缩状态,缓冲块30处于其所在固定座26上的正中位置,压路筒23的装料口24通过螺栓41安装有挡板34,压路筒23内未填装石块。挤缝机构74中的每个开关阀77均处于打开状态,挤缝机构74中对拨杆88复位的涡簧87处于预压缩状态。In the initial state, the road pressure mechanism 22 is installed in the installation groove A11 on the rear side of the vehicle body A8. The springs A33 in the road pressure mechanism 22 are in a compressed state. The buffer block 30 is in the center position of the fixed seat 26 where it is located. The charging port 24 of the road drum 23 is installed with a baffle 34 through bolts 41, and the road roller 23 is not filled with stones. Each switch valve 77 in the squeezing mechanism 74 is in an open state, and the vortex spring 87 in the squeezing mechanism 74 that resets the lever 88 is in a pre-compressed state.
先根据施工路面两侧的路况,通过前轮21和后轮18的液压杆A驱动前轮21和后轮18沿轴向运动一定幅度,使得前轮21和后轮18在使用过程中的行进平稳,保证修路车A7上压路机构22、铺料机构42和挤缝机构74的施工质量。First, according to the road conditions on both sides of the construction road, the hydraulic rod A of the front wheel 21 and the rear wheel 18 drives the front wheel 21 and the rear wheel 18 to move to a certain extent in the axial direction, so that the front wheel 21 and the rear wheel 18 move forward during use. Stable, ensuring the construction quality of the road rolling mechanism 22, paving mechanism 42 and squeezing mechanism 74 on the road construction truck A7.
接着,将压路机构22向车体A8后侧的安装槽A11内进行安装,将压路滚推入安装槽内同时将两个安装块37分别水平插入安装槽A11内壁的两个安装槽B12内,待两个安装块37在安装槽B12内达到极限位置时说明压路筒23安装到位,此时,将两个堵块39分别水平插入两个安装槽B12内并通过螺栓41上紧,从而完成对压路机构22的安装。Next, install the road roller mechanism 22 into the installation groove A11 on the rear side of the vehicle body A8, push the road roller into the installation groove, and simultaneously insert the two installation blocks 37 horizontally into the two installation grooves B12 on the inner wall of the installation groove A11. Within, when the two installation blocks 37 reach the extreme position in the installation slot B12, the road roller 23 is installed in place. At this time, insert the two blocking blocks 39 horizontally into the two installation slots B12 and tighten them with bolts 41. Thus, the installation of the road pressing mechanism 22 is completed.
然后,启动车体A8缓慢行进,待压路筒23上的装料口24处的挡板34完全露出安装槽且位于上方时停止车体A8行进,拆下挡板34打开装料口24并按要求向压路筒23内填装适当尺寸的石块。待压路筒23内填一定量石块后,安装挡板34并关闭装料口24。Then, start the car body A8 to move slowly. Stop the car body A8 when the baffle 34 at the charging port 24 on the road roller 23 is completely exposed from the installation groove and is located above. Remove the baffle 34 to open the charging port 24 and Fill the roller drum 23 with stones of appropriate size as required. After a certain amount of stones are filled in the roller drum 23, the baffle 34 is installed and the charging port 24 is closed.
待压路机构22安装结束后,启动车体带动压路机构22对路基1基槽2进行碾压压实操作,在压路机构22压路过程中,压路筒23中的石头随着压路筒23的旋转并在三个固定座26的携带下进行翻转,石块的翻转间接地带动压路筒23对路面进行一定程度的锤击,从而达到较好的压路效果。在石块翻转过程中,石块从固定座26一侧落至下方的缓冲块30上或缓冲块30一侧,使得缓冲块30在固定座26产生一定程度的滑动,缓冲块30的运动有效减小了石块翻转落下对压路筒23的冲击,减小石块翻转对压路筒23及固定座26的损坏,同时,将石块翻转下落产生的锤击力经压路筒23传递至路面,在一定程度更加有效地对路面进行压实。After the installation of the road roller mechanism 22 is completed, the vehicle body is started to drive the road roller mechanism 22 to roll and compact the roadbed 1 and the foundation trench 2. During the road rolling process of the road roller mechanism 22, the stones in the road roller barrel 23 are pressed along with the rolling force. The rotation of the road roller 23 is carried over by the three fixed seats 26, and the turning of the stones indirectly drives the road roller 23 to hammer the road surface to a certain extent, thereby achieving a better road roller effect. During the turning process of the stone, the stone falls from one side of the fixed seat 26 to the buffer block 30 below or one side of the buffer block 30, causing the buffer block 30 to slide to a certain extent on the fixed seat 26, and the movement of the buffer block 30 is effective. The impact of the turning and falling stones on the roller barrel 23 is reduced, and the damage caused by the turning stones to the roller barrel 23 and the fixed seat 26 is reduced. At the same time, the hammering force generated by the turning and falling stones is transmitted through the roller barrel 23 to the road surface, compacting the road surface more effectively to a certain extent.
当利用修路车A7进行级配碎石3或中粗砂4的铺填时,先启动车体A8运动至施工路面的上方,使得车体A8的两个前轮21和两个后轮18分别位于施工路面的两侧。启动液压缸B47,驱动铺料机构42沿竖直方向运动,使得铺料筒43下端与路面的距离与施工路面要铺设级配碎石3或中粗砂4的厚度匹配。启动铺料机构42中的电机A56,电机A56通过齿轮A55、齿轮B54、齿轮C53、带轮B50、同步带51、带轮A52带动转轴A49上的齿轮D57同步旋转,每个齿轮D57均通过相应的齿轮E58、滑套59带动相应蜗杆62旋转,蜗杆62通过涡轮65和转座A66带动相应转轴B67上的带辊68绕固定轴64产生摆动。全部带辊68绕固定轴64的同步摆动可以调节带辊68上传输带95绕固定轴64的整体倾斜角度,当传输带95的整体倾斜角度达到要求时,停止电机A56运行,涡轮65蜗杆62配合的自锁功能有效保持绕固定轴64螺旋下降的传输带95的整体倾斜角度,便于从漏斗进入的料能够沿具有一定倾斜角度的螺旋状态传输带95沿铺料筒43的宽度横向均匀地向路面进行铺填。When using the road construction vehicle A7 to pave graded gravel 3 or medium-coarse sand 4, first start the vehicle body A8 to move above the construction road surface, so that the two front wheels 21 and the two rear wheels 18 of the vehicle body A8 Located on both sides of the construction road. Start the hydraulic cylinder B47 to drive the paving mechanism 42 to move in the vertical direction so that the distance between the lower end of the paving tube 43 and the road surface matches the thickness of the graded gravel 3 or medium-coarse sand 4 to be laid on the construction road surface. Start the motor A56 in the spreading mechanism 42. The motor A56 drives the gear D57 on the rotating shaft A49 to rotate synchronously through the gear A55, the gear B54, the gear C53, the pulley B50, the synchronous belt 51, and the pulley A52. Each gear D57 passes the corresponding The gear E58 and the sliding sleeve 59 drive the corresponding worm 62 to rotate, and the worm 62 drives the belt roller 68 on the corresponding rotating shaft B67 to swing around the fixed axis 64 through the turbine 65 and the rotating seat A66. The synchronous swing of all the belt rollers 68 around the fixed shaft 64 can adjust the overall tilt angle of the transmission belt 95 on the belt roller 68 around the fixed shaft 64. When the overall tilt angle of the transmission belt 95 reaches the requirement, the motor A56 is stopped and the turbine 65 worm 62 The coordinated self-locking function effectively maintains the overall inclination angle of the conveyor belt 95 spirally descending around the fixed axis 64, so that the material entering from the hopper can be evenly distributed laterally along the width of the paving barrel 43 along the spiral state conveyor belt 95 with a certain inclination angle. Pave the road surface.
待传输带95调节结束后,通过输料设备向铺料筒43的漏斗内输送级配碎石3或中粗砂4,当级配碎石3或中粗砂4经铺料筒43落至施工路面并在铺料筒43内产生堆积时,启动车体A8行进,随着车体A8的行进及通过输料设备向铺料筒43内的持续输送级配碎石3或中粗砂4,铺料筒43内的级配碎石3或中粗砂4向施工路面进行均匀厚度的铺填。After the adjustment of the conveyor belt 95 is completed, the graded gravel 3 or medium-coarse sand 4 is transported into the funnel of the paving barrel 43 through the conveying equipment. When the graded gravel 3 or medium-coarse sand 4 falls through the paving barrel 43 When the road surface is being constructed and accumulation occurs in the paving tube 43, the vehicle body A8 is started to travel. As the vehicle body A8 advances and the conveying equipment continues to transport graded gravel 3 or medium coarse sand 4 into the paving tube 43 , the graded gravel 3 or medium-coarse sand 4 in the paving tube 43 is used to pave the construction road surface with a uniform thickness.
当铺料机构42向路面铺填级配碎石3或中粗砂4完成时,同时,车体A8后方的压路机构22将铺料机构42铺填于路面的级配碎石3或中粗砂4进行有效压实,从而更加高效地完成级配碎石3基层或中粗砂4垫层的铺设。When the paving mechanism 42 completes paving the graded gravel 3 or medium-coarse sand 4 on the road surface, at the same time, the road roller mechanism 22 behind the vehicle body A8 will pave the paving mechanism 42 with the graded gravel 3 or medium-coarse sand 4 on the road surface. The sand 4 is effectively compacted, so that the laying of the graded gravel 3 base layer or the medium-coarse sand 4 cushion layer can be completed more efficiently.
待需要对块石5面层上的块石5间隙进行挤缝时,先将车体A8启动运行至施工路面的尽头,通过启动液压杆B调节挤缝机构74中拨杆88末端与块石5表面在竖直方向相对位置,使得拨杆88末端在完全与块石5表面相互作用时出料管76上的开关阀77正好关闭。然后,向挤缝机构74的料槽A75内填装混合料6,随着车体A8沿路面的行进,挤缝机构74中末端在相应涡簧87作用下进入块石5间隙的拨杆88处于初始状态并使得相应开关阀77处于打开状态,料槽A75中的混合料6经打开的开关阀77快速下落至块石5的缝隙间。而末端与块石5上表面相互作用的拨杆88绕转轴D85产生一定幅度的摆动,拨杆88通过转轴D85、齿轮K84、齿轮J83、转轴C82、齿轮I81、齿轮H80、齿轮G79和齿轮F78带动相应开关阀77正好关闭,料槽A75内的混合流则不会流动至块石5得表面。When it is necessary to squeeze the gaps between the stones 5 on the surface layer of the stones 5, first start the vehicle body A8 and move it to the end of the construction road surface, and adjust the end of the lever 88 in the squeezing mechanism 74 by starting the hydraulic rod B to connect with the stones. 5 surfaces are in relative positions in the vertical direction, so that the switch valve 77 on the discharge pipe 76 is just closed when the end of the lever 88 completely interacts with the surface of the stone 5 . Then, the mixture 6 is filled into the trough A75 of the squeezing mechanism 74. As the vehicle body A8 moves along the road surface, the end of the squeezing mechanism 74 enters the lever 88 of the gap between the stones 5 under the action of the corresponding vortex spring 87. In the initial state and with the corresponding on-off valve 77 in the open state, the mixed material 6 in the trough A75 quickly falls to the gap between the stones 5 through the open on-off valve 77. The lever 88 whose end interacts with the upper surface of the stone 5 produces a certain amplitude of swing around the rotating axis D85. The lever 88 passes through the rotating axis D85, the gear K84, the gear J83, the rotating axis C82, the gear I81, the gear H80, the gear G79 and the gear F78. Drive the corresponding on-off valve 77 to close exactly, and the mixed flow in the trough A75 will not flow to the surface of the stone 5.
随着车体A8的行进及输料设备向料槽A75内持续输送混合料6,挤缝机构74中位于块石5表面上方的出料管76因开关阀77关闭而不会泄料,挤缝机构74中位于块石5缝隙上方的出料管76则因开关阀77打开而向缝隙内泄料,从而达到精准有效地对块石5缝隙进行有效的挤缝而不会浪费混合料6。As the vehicle body A8 advances and the conveying equipment continues to convey the mixed material 6 into the trough A75, the discharge pipe 76 located above the surface of the stone 5 in the squeezing mechanism 74 will not leak material due to the closing of the switch valve 77. The discharge pipe 76 located above the gap of the stones 5 in the seam mechanism 74 leaks material into the gap due to the opening of the switch valve 77, thereby accurately and effectively squeezing the gaps of the stones 5 without wasting the mixture 6 .
本发明中修路车B90的使用流程:根据施工路面块石5面层上要求两侧块石5尺寸略大于中部位置块石5的尺寸要求,向车体B99的料槽B91内填装尺寸较小的块石5,向车体B99的两个料槽C92内分别填装尺寸较大的块石5。随着车体B99在施工路面上的行进,启动电机B98,电机B98通过齿轮M97和齿轮L96同步驱动料槽B91和两个料槽C92中传输带95同步运行,料槽B91和料槽C92中的传输带95分别将相应的块石5向相应出料口运送并以单层状态运送至相应出料口处。料槽B91内的块石5在传输带95运送下经相应出料口并在引导筒A93引导下以单层状态平铺于施工路面的中部,两个料槽C92内的块石5分别在相应传输带95运送下经相应出料口并在相应引导筒B94的引导下以单层状态平铺于施工路面的两侧,从而节省了人工将块石5分类并向施工路面中部或两侧大幅度挪移的工序,对于铺设块石5面层具有较高的效率。The use process of the road construction vehicle B90 in the present invention: according to the size requirements of the stones 5 on both sides of the surface layer of the construction road stones 5 that are slightly larger than the size of the stones 5 in the middle position, the size is filled into the material trough B91 of the vehicle body B99 The smaller stones 5 are filled into the two troughs C92 of the vehicle body B99 with the larger stones 5 respectively. As the vehicle body B99 travels on the construction road, the motor B98 is started. The motor B98 synchronously drives the trough B91 and the conveyor belt 95 in the two troughs C92 to run synchronously through the gear M97 and the gear L96. The conveyor belts 95 respectively transport the corresponding stones 5 to the corresponding discharge openings and transport them to the corresponding discharge openings in a single layer state. The stones 5 in the trough B91 are transported by the conveyor belt 95 through the corresponding outlet and are laid in a single layer in the middle of the construction road under the guidance of the guide tube A93. The stones 5 in the two troughs C92 are respectively The corresponding conveyor belt 95 is transported through the corresponding discharge port and is laid flat on both sides of the construction road in a single layer state under the guidance of the corresponding guide tube B94, thus saving the manual effort to classify the stones 5 and move them to the middle or both sides of the construction road. The process of substantial movement is highly efficient for laying the 5-surface layer of block stones.
综上所述,本发明的有益效果为:本发明道路结构中的面层采用相对尺寸较大、外形相对规则的块石5人工铺筑,块石5间采用混合料6进行挤缝,面层表面的块石5略高出混合料6,使面层表面存在一定的微小凹凸度,车辆在行驶过程中主要与块石5接触,避免行驶车辆与混合料6进行直接接触,有效控制路面扬尘的产生。To sum up, the beneficial effects of the present invention are as follows: the surface layer in the road structure of the present invention is manually paved with stones 5 that are relatively large in size and relatively regular in shape, and the mixture 6 is used to squeeze the joints between the stones 5. The stones 5 on the surface of the layer are slightly higher than the mixture 6, so that there is a certain slight unevenness on the surface of the surface layer. The vehicle mainly comes into contact with the stones 5 during driving, which avoids direct contact between the driving vehicle and the mixture 6 and effectively controls the road surface. Generation of dust.
本发明道路结构中的面层混合料6主要矿物成分是托勃莫来石、硅钙石、钙沸石和方解石族矿等,通过一定时间的化学反应,可以形成硅酸盐结晶,产生胶结强度,保证面层不产生松动尘土,从而抑制扬尘的产生。The main mineral components of the surface layer mixture 6 in the road structure of the present invention are tobermulite, wollastonite, zeolite and calcite minerals, etc. After a certain period of chemical reaction, silicate crystals can be formed to produce cementing strength. , to ensure that the surface layer does not produce loose dust, thus suppressing the generation of dust.
本发明道路结构中的路基1基槽2采用级配碎石3层铺填,处于双向受压的状态,不传递拉应力、拉应变,能充分吸收其下层裂缝释放的应变能,从而达到抑制裂缝的效果;级配碎石3的隔离作用,可以使车辆对路面的作用力较为均匀,道路运行期的变形有限,提高了道路的耐久性。The roadbed 1 and base trench 2 in the road structure of the present invention are paved with three layers of graded gravel, which is in a state of two-way compression and does not transmit tensile stress or tensile strain. It can fully absorb the strain energy released by the cracks in the lower layer, thereby achieving suppression The effect of cracks; the isolation effect of graded gravel 3 can make the force of vehicles on the road surface more uniform, and the deformation during the road operation period is limited, improving the durability of the road.
本发明的道路结构设计考虑控制扬尘的环保型结构,筑路材料主要以当地土石材料为主,路面存在的凹凸度有利于道路结构的排水,道路结构充分体现环保及绿色施工理念。The road structure design of the present invention considers an environmentally friendly structure that controls dust. The road construction materials are mainly local earth and stone materials. The unevenness of the road surface is conducive to the drainage of the road structure. The road structure fully embodies the concepts of environmental protection and green construction.
本发明的道路结构中坚固耐久,清洁少尘,抗滑性能好,便于施工、养护,能很好的解决光伏电站场内行车造成的扬尘问题,进而减小扬尘对发电效能的影响;该道路结构适应性较强,筑路材料就地取材,造价相对较低,不污染环境,符合当前环保理念,结合“新能源”、“碳中和”概念,应用前景广泛,值得推广。The road structure of the present invention is strong and durable, clean and dust-free, has good skid resistance, is easy to construct and maintain, and can well solve the dust problem caused by driving in the photovoltaic power station, thereby reducing the impact of dust on power generation efficiency; the road The structure has strong adaptability, road construction materials are locally sourced, the cost is relatively low, it does not pollute the environment, and it conforms to the current environmental protection concept. It combines the concepts of "new energy" and "carbon neutrality" and has broad application prospects and is worthy of promotion.
相对于传统的道路施工方式,本发明中的修路车A7和修路车B90无需多种设备的参与,施工过程简单,效率较高,特别是针对施工规模较小的永临小路,工艺过程简单易操作。Compared with the traditional road construction method, the road construction vehicle A7 and the road construction vehicle B90 in the present invention do not require the participation of multiple equipments. The construction process is simple and the efficiency is high. Especially for the Yonglin small road with a small construction scale, the technological process Simple and easy to operate.

Claims (8)

  1. 一种光伏电站环保型道路施工设备,其特征在于:它包括修路车A、修路车B,其中修路车A单独依次进行道路基层和道路垫层的铺设,修路车B将块石以中间小边缘大的分布状态沿道路长度方向单层放置于垫层上进行道路面层的人工铺设;修路车A在道路面层铺设结束后采用混合料对面层的缝隙进行挤缝处理;A kind of environmentally friendly road construction equipment for photovoltaic power stations, which is characterized in that it includes road construction vehicle A and road construction vehicle B. Road construction vehicle A independently lays the road base and road cushion in sequence, and road construction vehicle B lays the stones. A single layer is placed on the cushion along the length of the road in a distribution state of small middle and large edges for manual paving of the road surface layer; road repair vehicle A uses the mixture to squeeze the gaps in the surface layer after the road surface layer is laid;
    所述修路车A包括车体A、后轮、液压缸A、前轮、压路机构、液压缸B、铺料机构、挤缝机构,其中车体A的两个前轮和两个后轮分别在相应液压缸A驱动下可以根据道路两侧的路况进行轴向运动以使车体A在平坦的路面平稳行进;车体A前端竖直滑动有在液压缸B驱动下依次铺设道路基层和道路垫层的铺料机构;铺料机构上安装有对人工铺设的道路面层进行自动填缝的挤缝机构;车体A后端的安装槽A内安装有对前方铺料机构向路面铺设的料进行压实的可拆卸压路机构;The road construction vehicle A includes a vehicle body A, a rear wheel, a hydraulic cylinder A, a front wheel, a road rolling mechanism, a hydraulic cylinder B, a paving mechanism, and a squeezing mechanism. The vehicle body A has two front wheels and two rear wheels. The wheels are driven by the corresponding hydraulic cylinder A and can move axially according to the road conditions on both sides of the road so that the vehicle body A can travel smoothly on a flat road; the front end of the vehicle body A slides vertically and is driven by the hydraulic cylinder B to lay the road base in sequence. and a paving mechanism for the road cushion; the paving mechanism is equipped with a squeezing mechanism that automatically fills the joints of the artificially laid road surface; the installation slot A at the rear end of the vehicle body A is installed with a paving mechanism for the front to lay the pavement on the road surface Detachable road compaction mechanism for compacting materials;
    所述修路车B包括车体B、料槽B、料槽C、引导筒A、引导筒B、传输带、电机B,其中车体B的车斗被分隔成位于中部的料槽B和两个分布于料槽B两侧的料槽C;料槽B内所容纳块石的尺寸小于两侧料槽C内所容纳块石的尺寸;料槽B和料槽C的底部均安装有被电机B同步驱动且向料槽B或料槽C尾部出料口传送块石的传输带;料槽B尾部的出料口处安装有将相应块石引导至道路中部位置的引导筒A,料槽B尾部的出料口处安装有将相应块石引导至道路边缘位置的引导筒B。The road construction vehicle B includes a vehicle body B, a material trough B, a material trough C, a guide tube A, a guide tube B, a conveyor belt, and a motor B. The body of the vehicle body B is divided into a material trough B and a material trough B located in the middle. Two troughs C are distributed on both sides of the trough B; the size of the rocks accommodated in the trough B is smaller than the size of the rocks accommodated in the trough C on both sides; the bottoms of the trough B and the trough C are both equipped with A conveyor belt that is synchronously driven by motor B and delivers stones to the outlet at the end of trough B or trough C; a guide tube A is installed at the outlet at the end of trough B to guide the corresponding stones to the middle of the road. A guide tube B is installed at the outlet at the rear of the trough B to guide the corresponding stones to the edge of the road.
  2. 根据权利要求1所述的一种光伏电站环保型道路施工设备,其特征在于:所述压路机构包括压路筒、固定座、缓冲块、弹簧A、挡板、销轴、滑块A、安装块、堵块、螺栓,其中压路筒的柱面上具有向内灌装石块的装料口,装料口处通过沉头螺栓安装有对其开关的弧形挡板;周向均匀分布于压路筒内壁的三个固定座上均绕圆筒中心轴线滑动有缓冲块并安装有若干对缓冲块复位的弹簧A;圆筒两端均安装有与其同圆心轴线的销轴,销轴上旋转配合有滑块A,滑块A沿销轴径向滑动于安装块的滑槽D内;两个安装块分别沿与轮轴A垂直的方向插入安装槽A两侧壁的安装槽B内,每个安装槽B中均配合有将安装块封堵于其内的堵块,堵块通过车体A侧壁的螺栓固定。A kind of environmentally friendly road construction equipment for photovoltaic power stations according to claim 1, characterized in that: the road rolling mechanism includes a road roller, a fixed seat, a buffer block, a spring A, a baffle, a pin, and a slider A. Install blocks, blocking blocks, and bolts. The cylindrical surface of the road roller has a charging port for filling stones inward. The charging port is equipped with an arc-shaped baffle for opening and closing through countersunk bolts; the circumferential direction is uniform. The three fixed seats distributed on the inner wall of the roller are all equipped with buffer blocks that slide around the central axis of the cylinder and are equipped with a number of springs A that reset the buffer blocks; both ends of the cylinder are equipped with pins that are concentric with the central axis of the cylinder. There is a slider A that rotates on the shaft. The slider A slides radially along the pin axis in the chute D of the installation block; the two installation blocks are inserted into the installation grooves B on both sides of the installation groove A in the direction perpendicular to the wheel axis A. Inside, each mounting slot B is equipped with a blocking block that seals the mounting block in it. The blocking block is fixed by the bolts on the side wall of the car body A.
  3. 根据权利要求1所述的一种光伏电站环保型道路施工设备,其特征在于:所述铺料机构包括铺料筒、液压缸B、料斗、转轴A、带轮B、同步带、带轮A、齿轮C、齿轮B、齿轮A、电机A、齿轮D、齿轮E、滑套、弹簧B、蜗杆、固定轴、涡轮、转座A、转轴B、带辊、滑块C、梯形导块B、导轨、梯形导槽B,其中与道路等宽且在液压缸B驱动下竖直运动于车体A前端的铺料筒的上端一侧具有装料口,装料口处具有漏斗;铺料筒内与其宽度方向平行固定轴上旋转配合有若干沿轴向均匀间隔分布的转座A,每个转座上均固装有与固定轴同中心轴线的涡轮,涡轮与铺料筒前方侧壁上旋转配合的蜗杆啮合,每个蜗杆的外露部分上均轴向滑动有滑套,每个滑套上均螺纹配合有将其锁定于相应蜗杆的螺栓;每个滑套内均具有对其轴向复位的弹簧B,安装于滑套的齿轮E与铺料筒外平行于固定轴的转轴A上的齿轮D传动配合;转轴A上安装的带轮B通过同步带与铺料筒外侧壁上的带轮A传动连接;带轮A所在轴上的齿轮C与铺料筒外侧壁上的齿轮B啮合,齿轮B与铺料筒外侧壁电机A输出轴上的齿轮A啮合;每个转座A上均旋转配合有与固定轴垂直的转轴B,转轴B上安装有带辊;从料斗一侧开始,安装于带辊上的传输带依次绕固定轴螺旋向下扭曲;安装有带辊的转轴B的另一端上旋转配合有滑块C,滑块C绕固定轴滑动于铺料筒内相应的导轨上。A photovoltaic power station environmentally friendly road construction equipment according to claim 1, characterized in that: the paving mechanism includes a paving cylinder, a hydraulic cylinder B, a hopper, a rotating shaft A, a pulley B, a synchronous belt, and a pulley A. , gear C, gear B, gear A, motor A, gear D, gear E, sliding sleeve, spring B, worm, fixed shaft, turbine, rotating seat A, rotating shaft B, belt roller, slider C, trapezoidal guide block B , guide rail, trapezoidal guide channel B, in which the paving tube is the same width as the road and moves vertically at the front end of the vehicle body A driven by the hydraulic cylinder B. There is a loading port on the upper end side, and a funnel at the loading port; There are a number of swivel seats A evenly spaced along the axial direction, which are rotated on a fixed axis parallel to the width direction of the cylinder. Each swivel seat is equipped with a turbine on the same central axis as the fixed axis. The turbine is connected to the front side wall of the paving tube. The exposed parts of each worm are axially slid with sliding sleeves, and each sliding sleeve is threaded with bolts to lock it to the corresponding worm; each sliding sleeve has a screw that is aligned with the axis of the worm. To the return spring B, the gear E installed on the sliding sleeve is driven and matched with the gear D on the rotating shaft A parallel to the fixed axis outside the paving barrel; the pulley B installed on the rotating shaft A is connected to the outer wall of the paving barrel through a synchronous belt. The pulley A is connected by transmission; the gear C on the shaft where the pulley A is located meshes with the gear B on the outer wall of the paving barrel, and the gear B meshes with the gear A on the output shaft of motor A on the outer wall of the paving barrel; each swivel seat A is rotated with a rotating shaft B perpendicular to the fixed axis, and a belt roller is installed on the rotating axis B; starting from the side of the hopper, the transmission belt installed on the belt roller is twisted downwards in a spiral around the fixed axis; the belt roller is installed The other end of the rotating shaft B is rotated with a slide block C, which slides around the fixed axis on the corresponding guide rail in the paving tube.
  4. 根据权利要求3所述的一种光伏电站环保型道路施工设备,其特征在于:所述挤缝机构包括料槽A、出料管、开关阀、齿轮F、齿轮G、齿轮H、齿轮I、转轴C、齿轮J、齿轮K、转轴D、转座B、涡簧、拨杆、限摆块,其中安装于铺料筒侧壁的料槽A的下端沿路面宽度方向均匀密布有若干与其相通的出料管,每个出料管上均安装有对其开关的开关阀;开关阀的输入轴上安装的齿轮F与出料管侧壁安装的齿轮G啮合,安装于出料管外侧的转轴C上安装有与齿轮G所在轴上的齿轮H啮合的齿轮I,出料管外侧两个转座B中旋转配合有与固定轴平行的转轴D并安装有转轴D旋转复位的涡簧;转轴安装于转轴D的齿轮K与转轴C上的齿轮J啮合;安装于转轴D的拨杆与转座B上的限摆块配合。A kind of environmentally friendly road construction equipment for photovoltaic power stations according to claim 3, characterized in that: the squeezing mechanism includes a trough A, a discharge pipe, a switch valve, a gear F, a gear G, a gear H, a gear I, Rotary shaft C, gear J, gear K, rotating shaft D, swivel seat B, vortex spring, lever, and limit swing block. Among them, the lower end of the material trough A installed on the side wall of the paving tube is evenly distributed along the width direction of the road surface with a number of connecting parts. Discharge pipes, each discharge pipe is equipped with a switch valve that switches it on and off; the gear F installed on the input shaft of the switch valve meshes with the gear G installed on the side wall of the discharge pipe, and the gear G installed on the outside of the discharge pipe The rotating shaft C is equipped with a gear I that meshes with the gear H on the axis where the gear G is located. The two rotating seats B on the outside of the discharge pipe are rotated with a rotating shaft D parallel to the fixed axis, and a vortex spring for rotating the rotating shaft D to reset is installed; The gear K installed on the rotating shaft D meshes with the gear J on the rotating shaft C; the lever installed on the rotating shaft D cooperates with the limit pendulum block on the rotating base B.
  5. 使用权利要求1所述的一种光伏电站环保型道路施工设备建造的道路结构,其特征在于:它包括路基、基槽、级配碎石、中粗砂、块石、混合料,其中路基上开挖的横截面为倒梯形的基槽底部采用级配碎石进行一定厚度的基层铺设,在级配碎石基层上采用中粗砂进行一定厚度的垫层铺设,在中粗砂垫层上采用大尺寸且外形规则的单层块石进行面层的铺设;块石间采用混合料进行挤缝;块石上表面高于挤缝混合料,使得块石面层表面具有一定的凹凸度。The road structure constructed using the environmentally friendly road construction equipment of a photovoltaic power station according to claim 1 is characterized in that it includes a roadbed, a foundation trench, graded gravel, medium-coarse sand, rocks and mixed materials, wherein the roadbed The bottom of the excavation trench with an inverted trapezoidal cross-section is laid with a certain thickness of base layer using graded gravel. On the base layer of graded gravel, a certain thickness of cushion layer is laid with medium-coarse sand. On top of the medium-coarse sand cushion layer A single layer of large-sized and regular-shaped stones is used to lay the surface layer; a mixture is used to squeeze the joints between the stones; the upper surface of the stones is higher than the jointing mixture, so that the surface of the stone surface has a certain degree of unevenness.
  6. 根据权利要求5所述的道路结构,其特征在于:所述挤缝混合料主要矿物成分是托勃莫来石、硅钙石、钙沸石和方解石族矿;筑路材料主要以当地土石材料为主。The road structure according to claim 5, characterized in that: the main mineral components of the squeezing mixture are tobermulite, wollastonite, zeolite and calcite minerals; the road construction materials are mainly local earth and stone materials. host.
  7. 根据权利要求5所述的道路结构,其特征在于:所述级配碎石基层的铺设厚度为15cm~20cm;级配碎石中不应有粘土块、植物等杂质,所含扁平细长颗粒或针片状颗粒含量不应超过20%;级配碎石表面应粗糙、有棱角、颗粒形状接近立方体的级配碎石,级配碎石的压碎值应满足《公路工程集料试验规程》中标准方法进行试验确定的指标;中粗砂垫层的铺设厚度为5cm;中粗砂粒径为级配良好的0.15~5mm;块石尺寸为15cm~20cm;道路中间采用粒径相对较小的块石,道路边缘采用粒径相对较大的块石,中间与边缘的块石料径相差约1cm~2cm。The road structure according to claim 5, characterized in that: the thickness of the graded gravel base layer is 15cm to 20cm; the graded gravel should not contain clay blocks, plants and other impurities, and should contain flat and slender particles. Or the content of needle-like flake particles should not exceed 20%; the surface of the graded gravel should be rough, angular, and the particle shape is close to the cubic graded gravel. The crushing value of the graded gravel should meet the "Highway Engineering Aggregate Test Regulations" 》Indicators determined by testing using standard methods; the laying thickness of medium-coarse sand cushion is 5cm; the particle size of medium-coarse sand is well-graded 0.15~5mm; the stone size is 15cm~20cm; the particle size used in the middle of the road is relatively small For small stones, stones with relatively larger particle sizes should be used at the edge of the road. The diameter difference between the stones in the middle and the edge is about 1cm to 2cm.
  8. 根据权利要求5所述的道路结构,其特征在于:所述挤缝混合料的成分为粉煤灰、水泥和砂,三者按1:3:18:2的重量配比;混合料中所选粉煤灰中Si02、A1203、和Fe203的总含量应大于70%,粉煤灰的烧失量不超过20%,比表面积宜大于2500cm2/s;水泥宜选用42.5级的普通硅酸盐水泥;砂中不得包含有害杂物,含泥量不超过5%。The road structure according to claim 5, characterized in that: the components of the squeezing mixture are fly ash, cement and sand, and the three are in a weight ratio of 1:3:18:2; The total content of Si02, A1203, and Fe203 in selected fly ash should be greater than 70%, the loss on ignition of fly ash should not exceed 20%, and the specific surface area should be greater than 2500cm2/s; the cement should be grade 42.5 ordinary Portland cement. ; The sand shall not contain harmful debris, and the mud content shall not exceed 5%.
PCT/CN2023/113034 2022-08-22 2023-08-15 Environment-friendly road construction equipment for photovoltaic power station, and road structure WO2024041413A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202211005823.4A CN115217009B (en) 2022-08-22 2022-08-22 Photovoltaic power plant environment-friendly road construction equipment and road structure
CN202211005823.4 2022-08-22

Publications (1)

Publication Number Publication Date
WO2024041413A1 true WO2024041413A1 (en) 2024-02-29

Family

ID=83616429

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2023/113034 WO2024041413A1 (en) 2022-08-22 2023-08-15 Environment-friendly road construction equipment for photovoltaic power station, and road structure

Country Status (2)

Country Link
CN (1) CN115217009B (en)
WO (1) WO2024041413A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118007496A (en) * 2024-04-10 2024-05-10 泰州市鹏程体育设施材料有限公司 Plastic course laying machine

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115217009B (en) * 2022-08-22 2024-05-24 浙江华东工程建设管理有限公司 Photovoltaic power plant environment-friendly road construction equipment and road structure

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001073307A (en) * 1999-09-09 2001-03-21 Mitsubishi Materials Corp Water permeable pavement structure
JP2008163664A (en) * 2006-12-28 2008-07-17 Taiheiyo Precast Concrete Industry Co Ltd Water retaining pavement structure and its construction method
CN201865019U (en) * 2010-06-13 2011-06-15 钟惠明 Torsion-resistant rubble structure for road curve
CN103498408A (en) * 2013-10-22 2014-01-08 杜桂林 Automatic quadrel laying machine
CN104452510A (en) * 2014-10-21 2015-03-25 山东科技大学 Immediate construction method of rural road
CN205874871U (en) * 2016-07-22 2017-01-11 山西省交通科学研究院 High carrier block stone road surface structure suitable for heavily traffic
CN106702868A (en) * 2017-01-23 2017-05-24 西安文理学院 Automatic brick paving machine and control method
CN106758708A (en) * 2016-11-30 2017-05-31 长安大学 Automatic paving machine and tile work method
CN108277727A (en) * 2018-04-13 2018-07-13 湖州中辰建设有限公司 A kind of sidewalk ground tile paving machine
CN108589460A (en) * 2018-03-29 2018-09-28 机械工业第六设计研究院有限公司 A kind of pavement structure way for tracked engineering vehicle test site
CN111549603A (en) * 2020-03-23 2020-08-18 浙江建设职业技术学院 Pavement considering water load coupling and construction method thereof
CN115217009A (en) * 2022-08-22 2022-10-21 浙江华东工程建设管理有限公司 Photovoltaic power plant environment-friendly road construction equipment and road structure

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EA020934B1 (en) * 2011-12-19 2015-02-27 Али Муса оглы Алиев Concrete mixture based on limestone material
CN106120524B (en) * 2016-07-02 2018-07-17 天鸿建设集团有限公司 A kind of road construction method on pavement and non-motorized lane intersection
DE102017006325A1 (en) * 2017-07-05 2019-01-10 Janik Österle Plant for binding air pollutants and dusts in traffic
KR101986703B1 (en) * 2018-10-18 2019-06-07 주식회사 임성 Environment Adaptive Stone Paving System and Construction Method Thereof
CN109944125B (en) * 2019-04-12 2021-06-08 新疆北新路桥集团股份有限公司 Asphalt concrete pavement structure and paving process thereof
CN111893827A (en) * 2020-08-05 2020-11-06 中交上海航道局有限公司 Construction process of urban trunk road
CN112482155B (en) * 2020-11-24 2022-04-19 中国水利水电第九工程局有限公司 Road side glue pavement construction method for inhibiting dust emission and environment-friendly transportation
CN112726321B (en) * 2020-12-30 2022-03-22 山东省交通规划设计院有限公司 Full-thickness ultrathin long-life pavement structure and construction method thereof
CN113047110B (en) * 2021-03-24 2022-09-16 四川玖壹建设工程有限公司 Construction method of municipal road asphalt concrete pavement
CN114908630A (en) * 2022-05-13 2022-08-16 山东电力工程咨询院有限公司 Factory road structure and secondary permanent-temporary combined layered construction method

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001073307A (en) * 1999-09-09 2001-03-21 Mitsubishi Materials Corp Water permeable pavement structure
JP2008163664A (en) * 2006-12-28 2008-07-17 Taiheiyo Precast Concrete Industry Co Ltd Water retaining pavement structure and its construction method
CN201865019U (en) * 2010-06-13 2011-06-15 钟惠明 Torsion-resistant rubble structure for road curve
CN103498408A (en) * 2013-10-22 2014-01-08 杜桂林 Automatic quadrel laying machine
CN104452510A (en) * 2014-10-21 2015-03-25 山东科技大学 Immediate construction method of rural road
CN205874871U (en) * 2016-07-22 2017-01-11 山西省交通科学研究院 High carrier block stone road surface structure suitable for heavily traffic
CN106758708A (en) * 2016-11-30 2017-05-31 长安大学 Automatic paving machine and tile work method
CN106702868A (en) * 2017-01-23 2017-05-24 西安文理学院 Automatic brick paving machine and control method
CN108589460A (en) * 2018-03-29 2018-09-28 机械工业第六设计研究院有限公司 A kind of pavement structure way for tracked engineering vehicle test site
CN108277727A (en) * 2018-04-13 2018-07-13 湖州中辰建设有限公司 A kind of sidewalk ground tile paving machine
CN111549603A (en) * 2020-03-23 2020-08-18 浙江建设职业技术学院 Pavement considering water load coupling and construction method thereof
CN115217009A (en) * 2022-08-22 2022-10-21 浙江华东工程建设管理有限公司 Photovoltaic power plant environment-friendly road construction equipment and road structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118007496A (en) * 2024-04-10 2024-05-10 泰州市鹏程体育设施材料有限公司 Plastic course laying machine

Also Published As

Publication number Publication date
CN115217009B (en) 2024-05-24
CN115217009A (en) 2022-10-21

Similar Documents

Publication Publication Date Title
WO2024041413A1 (en) Environment-friendly road construction equipment for photovoltaic power station, and road structure
CN108915765B (en) Underground full tailing-waste stone paste filling system and filling method
CN104294732A (en) High-elasto-viscosity stress absorbing layer and top facing construction process thereof
CN105256689A (en) Construction method of water retaining and cooling asphalt pavement
CN105819784A (en) Cement mortar mixed material for stabilizing macadam pavement base and construction method thereof
CN112159160A (en) Energy-saving environment-friendly backfill material and construction process thereof
CN201330367Y (en) In-site warm mixing regeneration remixer for asphalt pavement
WO2023020630A1 (en) Construction method for upper surface course made of steel slag-asphalt mixture
CN105884226A (en) Resource-converting utilization method for municipal refuse incinerator slag
CN111041916A (en) Roadbed construction method by solidifying earthwork
CN106522073A (en) Construction method of high-added water-stable milled waste base
CN114381981A (en) Construction method for double-layer combined paving test section of guide way
CN114108408A (en) Municipal road engineering pavement construction technology
CN104314053A (en) Earth and rockfill concrete core wall asphalt concrete and paving method thereof
CN114163187A (en) Emulsified asphalt plant-mixed cold-recycling mixture and construction process thereof
CN105401502A (en) Road bituminous pavement maintenance method
CN111101415A (en) Composite asphalt pavement and construction method thereof
CN114016430B (en) Asphalt concrete bridge deck pavement method
CN111719371A (en) Road base layer component and road paving method
CN115094698A (en) Solidified building residue soil road structure in soft soil area and construction method
CN113846534A (en) Splicing type synchronous chip sealer
CN113389107A (en) Milling, mixing, paving and compacting method for synchronous paving and in-situ cold recycling
CN113463477A (en) Micro-surfacing paver and construction method
CN207210923U (en) A kind of express highway pavement repairing compacting apparatus for leveling
CN113250010A (en) Large-particle-size asphalt macadam flexible ballast bed and construction method thereof

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 23856503

Country of ref document: EP

Kind code of ref document: A1