CN105401502A - Road bituminous pavement maintenance method - Google Patents
Road bituminous pavement maintenance method Download PDFInfo
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- CN105401502A CN105401502A CN201510892062.2A CN201510892062A CN105401502A CN 105401502 A CN105401502 A CN 105401502A CN 201510892062 A CN201510892062 A CN 201510892062A CN 105401502 A CN105401502 A CN 105401502A
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- asphalt
- bituminous
- pavement
- roller
- bituminous concrete
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/005—Methods or materials for repairing pavings
Abstract
The invention provides a road bituminous pavement maintenance method. An existing bituminous pavement is milled, planed, cleaned, laid with bitumen and bonded to a waterproof layer and anti-slide wearing layer bituminous concrete, the anti-slide wearing layer bituminous concrete is rolled and formed, and therefore the maintained road bituminous pavement is obtained. By the adoption of the technical scheme, operation is easy, the broken pavement can be more conveniently and more rapidly maintained, the maintaining time of the broken pavement is shortened, the reworking rate of maintenance construction is reduced, the seepage resistance of the pavement is improved, the flatness of the pavement is improved, the pavement can bear heavy-duty traffic and high shearing stress, and the service life is long.
Description
Technical field
The invention belongs to and the present invention relates to road maintenance technical field, be specifically related to a kind of asphalt highway maintenance process.
Background technology
In the last few years along with the quick increase of road Traffic Volume, truck ratio increases, and overloading is serious, such as pass by most of built semi-rigid pavement after being open to traffic 3 ~ 5 years, even just there is various early damage afterwards in 1 year in what have, wherein compares and common are crack, rut, be full of cracks, depression, bellding and hole groove etc.This has not only had a strong impact on communications and transportation, and causes huge economic loss.The maintenance of flexible pavement is also faced with the challenge more and more sternly completed thereupon.Highway maintenance is generally divided into preventive maintenance and toolability maintenance.The most of highway maintenance of current China only rests in toolability maintenance, such as benefit hole groove just belongs to toolability maintenance means, and at this time often the disease that degree is different has appearred in road, and major part is structural disease.If correctly can in time realize early stage defensive maintenance, will not dig pit groove or groove of digging pit less, enable road surface keep good using state for a long time.
Within 2000, AASHTO when describing preventive maintenance (preventivemaintenance) to its definition is: " Preventive maintenance for highway is a kind of planned strategy of cost-efficient measure; it is for built highway system and its ancillary facility; delay the time that it occurs to destroy; and keep or improve systemic-function performance situation, but do not increase the supporting capacity of structure." generally; preventive maintenance is exactly in fact early stage defensive maintenance; be generally comprehensive, overall; its effect is by some preposition measure methods; make road and the inside and outside disease hidden danger of structure and unfavorable conditions thereof be curbed, improve; to ensure that it is under normal operation condition, realize or extend design service life.
At present, the preventive maintenance used both at home and abroad sums up and mainly contains crack joint filling, surperficial sealing, thin overlay three types.
Summary of the invention
The object of this invention is to provide a kind of asphalt highway maintenance process, the present invention can shorten the maintenance time of damaged road surface, reduces rework rate during maintenance maintenance construction.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows:
A kind of asphalt highway maintenance process, step is as follows:
1) to the downward milling 15 ~ 25mm of the asphalt concrete layer on former road surface, and the milling surface construction degree of depth reaches more than 2mm, then clean milling face;
2) on milling face, bonding waterproofing course is laid
With the fountain height of 1.5 ~ 1.8kg/ ㎡, SBS modified bitumen is evenly laid to milling face, then spread paving single particle size rubble at asphalt surface course with 50% ~ 60% coverage scale, finally use rubber-tyred roller roller-compaction;
3) surperficial antiskid wearing layer is laid
At bonding waterproofing course surface at the uniform velocity asphalt concrete, spreading speed is 2.5m/min ~ 3.5m/min, and the paving material of bituminous concrete is at 165 ~ 175 DEG C, and rolling temperature is 150 ~ 165 DEG C, and the thickness of roller-compaction is 15 ~ 20mm.
Preferably, in described step 2) in, ballast grain sizes is 9.5 ~ 13.2mm.
Preferably, described bituminous concrete comprises SBSI-D type modified bitumen, antiskid layer building stones, aggregate chips, sand, cement and breeze, after stirring, its bitumen aggregate ratio is made to be 5.0 ~ 5.5%, bulk specific gravity is 2.400 ~ 2.500, void content VV is 4.2 ~ 4.8%, and void in mineral aggregate VMA is 15.0 ~ 15.5%.
Described antiskid layer building stones adopt Zhangqiu basalt material; Aggregate chips can be bought from building stones processing factory; Sand adopts Machine-made Sand; Cement and breeze are commercially available prod.
Preferably, adopt VOGELE2500 paver to pave to bituminous concrete, the coefficient of loose laying of bituminous mixture is 1.05 ~ 1.16.
Preferably, in described step 3), rolling of bituminous concrete comprises first pressing, multiple pressure and final pressure:
First pressing adopts double-steel wheeled vibratory roller to roll when bituminous concrete temperature is not less than 155 DEG C; Multiple pressure adopts pneumatic-tired rollers and double-steel wheeled vibratory roller alternately to roll road surface after first pressing, makes the degree of compaction of compound be not less than 97% of design density.
Compared with prior art, tool has the following advantages in the present invention:
1) technical solution of the present invention is simple to operate, can keep in repair damaged road surface in more convenient and quicker ground, shorten the maintenance time of damaged road surface, reduce rework rate during maintenance maintenance construction;
2) the opposing Moisture Damage ability of bonding waterproofing course is strong, and drainability is strong, and reduce water smoke, be combined closely with former road surface, prevent rainwater infiltration, appropriateness delays the reflection crack of old asphalt pavement;
3) antiskid wearing layer does not have pitch bellding phenomenon, and cling property is good, and improve the barrier performance on road surface, improve the planeness on road surface, can bear Heavy Traffic and high shear stress, service life is long.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with specific embodiment, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
embodiment 1
A kind of asphalt highway maintenance process, step is as follows:
1) to the downward milling 15mm of the asphalt concrete layer on former road surface, and the milling surface construction degree of depth reaches more than 2mm, then clean milling face;
2) on milling face, bonding waterproofing course is laid
Evenly lay SBS modified bitumen with the fountain height of 1.5kg/ ㎡ to milling face, pitch system-wide completely spreads, and reaches without broken hole, the requirement of leaking the phenomenons such as paving, disengagement; Then spread with 50% coverage scale the rubble that paving single particle size is 9.5mm at asphalt surface course, finally adopt rubber-tyred roller roller-compaction.
3) surperficial antiskid wearing layer is laid
1. hot-mix asphalt mixture preparation:
Slightly, fine aggregate answers classify and pile up and separates, and should not intermesh, take from gathering materials of different material source and answer pile up separately, must take fluffy covering to fine aggregate (aggregate chips of below 2.36mm and sand).The material of each material source should carry out sampling test, from same stockpile diverse location sample thief, the worst error of each sieve aperture throughput of screening result should control at 10%(coarse aggregate) and 7%(fine aggregate) within, otherwise should by rescreening after the mixing of the rubble of this specification;
When mixing and stirring, bituminous mixture with mix with, lorry mounted mixer mixes and stirs discharging one from material loading and to circulate about about 50s ~ 60s, the compound mixed and stirred answers uniformity, without grey material, becomes block or serious thickness material to be separated on-the-spot without conglomeration, storage time must not more than 24 hours, its temperature drop should more than 10 DEG C, and it is aging binder must not to occur, water clock and thickness aggregate particle segregation phenomenon.When bituminous mixture temperature exceedes 10 DEG C of normal temperature high limit, compound be should give discarded.
2. the laying of bituminous mixture:
The coefficient of loose laying of bituminous mixture is 1.05, and adopt VOGELE2500 paver and manually lay cooperation, at bonding waterproofing course surface at the uniform velocity asphalt concrete, the paving material of bituminous concrete is 165 DEG C, and spreading speed is 2.5m/min.
VOGELE2500 paver paves at the time-division half range that paves, and in running, paver will at the uniform velocity travel, and surface layer spreading speed should control at 2.5m/min.And control according to batching plant output, ensure neither to shut down to wait to expect, do not overstock vehicle again, spread out face smooth, in bituminous mixture laying process, check its width, thickness, planeness, road camber and temperature at any time, should adjust in time defective part.
The method of operating of VOGELE2500 paver is as follows:
Asphalt paver scroll feeder is adjusted to optimum state, the height of spiral distributor medium pitch blended stock is buried 2/3 of spiral organ diameter, and the distance between screed leading edge and cloth spiral is adjusted to centre position;
Compound is in entrucking process, and truck should do movable, in order to avoid form taper stockpile, large or fine granule is separated;
Note the operation sequence of paver receiving hopper, to reduce thickness material segregation.Paver aggregate bin not yet exposes at scraper plate, and hold together material during the thick heat material of the 10cm that still has an appointment, this step should be carried out when dumper just exits, and will accomplish that next dumper just starts discharging when hopper both wings set back.
3. roller-compaction is carried out to bituminous mixture paved surface:
Carry out when bituminous concrete temperature after paving is 150 DEG C first pressing, multiple pressure and final pressure three sections time roll to bituminous concrete thickness be 15mm.
First pressing is carried out immediately following paver, and during first pressing, the temperature of bituminous mixture paved surface must not lower than 150 DEG C, and first pressing adopts double-steel wheeled vibratory roller, and driving wheel at the uniform velocity advances at front static pressure, travels roll during retrogressing along the wheelmark advanced when rolling;
Be pressed in again after first pressing completes and and then carry out, multiple pressure adopts pneumatic-tired rollers and vibratory roller to hocket and rolls: first roll with pneumatic-tired rollers, roll with vibratory roller again, so repeatedly hocket, directly cause the number of rolling reaching test section and determine, make the degree of compaction of compound be not less than 97% of design density.
Described bituminous concrete comprises SBSI-D type modified bitumen, antiskid layer building stones, aggregate chips, sand, cement and breeze, and after stirring, make its bitumen aggregate ratio be 5.0%, bulk specific gravity is 2.400, void content VV is 4.2%, and void in mineral aggregate VMA is 15.0%.
Described antiskid layer building stones adopt Zhangqiu basalt material; Aggregate chips can be bought from building stones processing factory; Sand adopts Machine-made Sand; Cement and breeze are commercially available prod.
embodiment 2
A kind of asphalt highway maintenance process, step is as follows:
1) to the downward milling 25mm of the asphalt concrete layer on former road surface, and the milling surface construction degree of depth reaches more than 2mm, then clean milling face;
2) on milling face, bonding waterproofing course is laid
Evenly lay SBS modified bitumen with the fountain height of 1.8kg/ ㎡ to milling face, pitch system-wide completely spreads, and reaches without broken hole, the requirement of leaking the phenomenons such as paving, disengagement; Then spread with 60% coverage scale the rubble that paving single particle size is 13.2mm at asphalt surface course, finally adopt rubber-tyred roller roller-compaction.
3) surperficial antiskid wearing layer is laid
1. hot-mix asphalt mixture preparation:
Slightly, fine aggregate answers classify and pile up and separates, and should not intermesh, take from gathering materials of different material source and answer pile up separately, must take fluffy covering to fine aggregate (aggregate chips of below 2.36mm and sand).The material of each material source should carry out sampling test, from same stockpile diverse location sample thief, the worst error of each sieve aperture throughput of screening result should control at 10%(coarse aggregate) and 7%(fine aggregate) within, otherwise should by rescreening after the mixing of the rubble of this specification;
When mixing and stirring, bituminous mixture with mix with, lorry mounted mixer mixes and stirs discharging one from material loading and to circulate about about 50s ~ 60s, the compound mixed and stirred answers uniformity, without grey material, becomes block or serious thickness material to be separated on-the-spot without conglomeration, storage time must not more than 24 hours, its temperature drop should more than 10 DEG C, and it is aging binder must not to occur, water clock and thickness aggregate particle segregation phenomenon.When bituminous mixture temperature exceedes 10 DEG C of normal temperature high limit, compound be should give discarded.
2. the laying of bituminous mixture:
The coefficient of loose laying of bituminous mixture is 1.16, and adopt VOGELE2500 paver and manually lay cooperation, at bonding waterproofing course surface at the uniform velocity asphalt concrete, the paving material of bituminous concrete is at 175 DEG C, and spreading speed is 3.5m/min.
VOGELE2500 paver paves at the time-division half range that paves, and in running, paver will at the uniform velocity travel, and surface layer spreading speed should control at 3.5m/min.And control according to batching plant output, ensure neither to shut down to wait to expect, do not overstock vehicle again, spread out face smooth, in bituminous mixture laying process, check its width, thickness, planeness, road camber and temperature at any time, should adjust in time defective part.
The method of operating of VOGELE2500 paver is as follows:
Asphalt paver scroll feeder is adjusted to optimum state, the height of spiral distributor medium pitch blended stock is buried 2/3 of spiral organ diameter, and the distance between screed leading edge and cloth spiral is adjusted to centre position;
Compound is in entrucking process, and truck should do movable, in order to avoid form taper stockpile, large or fine granule is separated;
Note the operation sequence of paver receiving hopper, to reduce thickness material segregation.Paver aggregate bin not yet exposes at scraper plate, and hold together material during the thick heat material of the 10cm that still has an appointment, this step should be carried out when dumper just exits, and will accomplish that next dumper just starts discharging when hopper both wings set back.
3. roller-compaction is carried out to bituminous mixture paved surface:
Carry out when bituminous concrete temperature after paving is 165 DEG C first pressing, multiple pressure and final pressure three sections time roll to bituminous concrete thickness be 20mm.
First pressing is carried out immediately following paver, and during first pressing, the temperature of bituminous mixture paved surface must not lower than 150 DEG C, and first pressing adopts double-steel wheeled vibratory roller, and driving wheel at the uniform velocity advances at front static pressure, travels roll during retrogressing along the wheelmark advanced when rolling;
Be pressed in again after first pressing completes and and then carry out, multiple pressure adopts pneumatic-tired rollers and vibratory roller to hocket and rolls: first roll with pneumatic-tired rollers, roll with vibratory roller again, so repeatedly hocket, directly cause the number of rolling reaching test section and determine, make the degree of compaction of compound be not less than 97% of design density.
Described bituminous concrete comprises SBSI-D type modified bitumen, antiskid layer building stones, aggregate chips, sand, cement and breeze, and after stirring, make its bitumen aggregate ratio be 5.5%, bulk specific gravity is 2.500, void content VV is 4.8%, and void in mineral aggregate VMA is 15.5%.
Described antiskid layer building stones adopt Zhangqiu basalt material; Aggregate chips can be bought from building stones processing factory; Sand adopts Machine-made Sand; Cement and breeze are commercially available prod.
embodiment 3
A kind of asphalt highway maintenance process, step is as follows:
1) to the downward milling 20mm of the asphalt concrete layer on former road surface, and the milling surface construction degree of depth reaches more than 2mm, then clean milling face;
2) on milling face, bonding waterproofing course is laid
Evenly lay SBS modified bitumen with the fountain height of 1.75kg/ ㎡ to milling face, pitch system-wide completely spreads, and reaches without broken hole, the requirement of leaking the phenomenons such as paving, disengagement; Then spread with 55% coverage scale the rubble that paving single particle size is 9.5mm at asphalt surface course, finally adopt rubber-tyred roller roller-compaction.
3) surperficial antiskid wearing layer is laid
1. hot-mix asphalt mixture preparation:
Slightly, fine aggregate answers classify and pile up and separates, and should not intermesh, take from gathering materials of different material source and answer pile up separately, must take fluffy covering to fine aggregate (aggregate chips of below 2.36mm and sand).The material of each material source should carry out sampling test, from same stockpile diverse location sample thief, the worst error of each sieve aperture throughput of screening result should control at 10%(coarse aggregate) and 7%(fine aggregate) within, otherwise should by rescreening after the mixing of the rubble of this specification;
When mixing and stirring, bituminous mixture with mix with, lorry mounted mixer mixes and stirs discharging one from material loading and to circulate about about 50s ~ 60s, the compound mixed and stirred answers uniformity, without grey material, becomes block or serious thickness material to be separated on-the-spot without conglomeration, storage time must not more than 24 hours, its temperature drop should more than 10 DEG C, and it is aging binder must not to occur, water clock and thickness aggregate particle segregation phenomenon.When bituminous mixture temperature exceedes 10 DEG C of normal temperature high limit, compound be should give discarded.
2. the laying of bituminous mixture:
The coefficient of loose laying of bituminous mixture is 1.1, and adopt VOGELE2500 paver and manually lay cooperation, at bonding waterproofing course surface at the uniform velocity asphalt concrete, the paving material of bituminous concrete is at 170 DEG C, and spreading speed is 2.5m/min ~ 3.5m/min.
VOGELE2500 paver paves at the time-division half range that paves, and in running, paver will at the uniform velocity travel, and surface layer spreading speed should control at 2.5m/min ~ 3.5m/min.And control according to batching plant output, ensure neither to shut down to wait to expect, do not overstock vehicle again, spread out face smooth, in bituminous mixture laying process, check its width, thickness, planeness, road camber and temperature at any time, should adjust in time defective part.
The method of operating of VOGELE2500 paver is as follows:
Asphalt paver scroll feeder is adjusted to optimum state, the height of spiral distributor medium pitch blended stock is buried 2/3 of spiral organ diameter, and the distance between screed leading edge and cloth spiral is adjusted to centre position;
Compound is in entrucking process, and truck should do movable, in order to avoid form taper stockpile, large or fine granule is separated;
Note the operation sequence of paver receiving hopper, to reduce thickness material segregation.Paver aggregate bin not yet exposes at scraper plate, and hold together material during the thick heat material of the 10cm that still has an appointment, this step should be carried out when dumper just exits, and will accomplish that next dumper just starts discharging when hopper both wings set back.
3. roller-compaction is carried out to bituminous mixture paved surface:
Carry out when bituminous concrete temperature after paving is 165 DEG C first pressing, multiple pressure and final pressure three sections time roll to bituminous concrete thickness be 20mm.
First pressing is carried out immediately following paver, and during first pressing, the temperature of bituminous mixture paved surface must not lower than 150 DEG C, and first pressing adopts double-steel wheeled vibratory roller, and driving wheel at the uniform velocity advances at front static pressure, travels roll during retrogressing along the wheelmark advanced when rolling;
Be pressed in again after first pressing completes and and then carry out, multiple pressure adopts pneumatic-tired rollers and vibratory roller to hocket and rolls: first roll with pneumatic-tired rollers, roll with vibratory roller again, so repeatedly hocket, directly cause the number of rolling reaching test section and determine, make the degree of compaction of compound be not less than 97% of design density.
Described bituminous concrete comprises SBSI-D type modified bitumen, antiskid layer building stones, aggregate chips, sand, cement and breeze, and after stirring, make its bitumen aggregate ratio be 5.2%, bulk specific gravity is 2.450, void content VV is 4.5%, and void in mineral aggregate VMA is 15.2%.
Described antiskid layer building stones adopt Zhangqiu basalt material; Aggregate chips can be bought from building stones processing factory; Sand adopts Machine-made Sand; Cement and breeze are commercially available prod.
Claims (5)
1. an asphalt highway maintenance process, is characterized in that step is as follows:
1) to the downward milling 15 ~ 25mm of the asphalt concrete layer on former road surface, and the milling surface construction degree of depth reaches more than 2mm, then clean milling face;
2) on milling face, bonding waterproofing course is laid
With the fountain height of 1.5 ~ 1.8kg/ ㎡, SBS modified bitumen is evenly laid to milling face, then spread paving single particle size rubble at asphalt surface course with 50% ~ 60% coverage scale, finally use rubber-tyred roller roller-compaction;
3) surperficial antiskid wearing layer is laid
At bonding waterproofing course surface at the uniform velocity asphalt concrete, spreading speed is 2.5m/min ~ 3.5m/min, and the paving material of bituminous concrete is at 165 ~ 175 DEG C, and rolling temperature is 150 ~ 165 DEG C, and the thickness of roller-compaction is 15 ~ 20mm.
2. asphalt highway maintenance process as claimed in claim 1, is characterized in that, in described step 2) in, ballast grain sizes is 9.5 ~ 13.2mm.
3. asphalt highway maintenance process as claimed in claim 1, it is characterized in that, in step 3), described bituminous concrete comprises SBSI-D type modified bitumen, antiskid layer building stones, aggregate chips, sand, cement and breeze, after stirring, make its bitumen aggregate ratio be 5.0 ~ 5.5%, bulk specific gravity is 2.400 ~ 2.500, void content VV is 4.2 ~ 4.8%, and void in mineral aggregate VMA is 15.0 ~ 15.5%.
4. asphalt highway maintenance process as claimed in claim 1, is characterized in that, in described step 3), adopt VOGELE2500 paver to pave to bituminous concrete, the coefficient of loose laying of bituminous mixture is 1.05 ~ 1.16.
5. asphalt highway maintenance process as claimed in claim 1, is characterized in that, in described step 3), rolling of bituminous concrete comprises first pressing, multiple pressure and final pressure:
First pressing adopts double-steel wheeled vibratory roller to roll when bituminous concrete temperature is not less than 155 DEG C; Multiple pressure adopts pneumatic-tired rollers and double-steel wheeled vibratory roller alternately to roll road surface after first pressing, makes the degree of compaction of compound be not less than 97% of design density.
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Cited By (4)
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CN106758711A (en) * | 2016-12-22 | 2017-05-31 | 刘策 | A kind of construction of the highway maintenance process |
CN107741351A (en) * | 2017-10-20 | 2018-02-27 | 长沙理工大学 | A kind of determination method of bituminous pavement preventive maintenance best opportunity |
CN108179670A (en) * | 2017-12-28 | 2018-06-19 | 安徽新瑞重工股份有限公司 | A kind of pavement of road maintenance construction method |
CN112359681A (en) * | 2020-12-02 | 2021-02-12 | 安徽虹达道路桥梁工程有限公司 | Asphalt pavement maintenance process |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106758711A (en) * | 2016-12-22 | 2017-05-31 | 刘策 | A kind of construction of the highway maintenance process |
CN106758711B (en) * | 2016-12-22 | 2017-11-21 | 刘策 | A kind of construction of the highway maintenance process |
CN107741351A (en) * | 2017-10-20 | 2018-02-27 | 长沙理工大学 | A kind of determination method of bituminous pavement preventive maintenance best opportunity |
CN107741351B (en) * | 2017-10-20 | 2019-10-25 | 长沙理工大学 | A kind of determination method of bituminous pavement preventive maintenance best opportunity |
CN108179670A (en) * | 2017-12-28 | 2018-06-19 | 安徽新瑞重工股份有限公司 | A kind of pavement of road maintenance construction method |
CN112359681A (en) * | 2020-12-02 | 2021-02-12 | 安徽虹达道路桥梁工程有限公司 | Asphalt pavement maintenance process |
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Application publication date: 20160316 |