WO2024037327A1 - Foldable display panel, manufacturing method therefor, and electronic device - Google Patents
Foldable display panel, manufacturing method therefor, and electronic device Download PDFInfo
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- WO2024037327A1 WO2024037327A1 PCT/CN2023/110453 CN2023110453W WO2024037327A1 WO 2024037327 A1 WO2024037327 A1 WO 2024037327A1 CN 2023110453 W CN2023110453 W CN 2023110453W WO 2024037327 A1 WO2024037327 A1 WO 2024037327A1
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 8
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical group O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 6
- 229910000449 hafnium oxide Inorganic materials 0.000 claims description 6
- WIHZLLGSGQNAGK-UHFFFAOYSA-N hafnium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Hf+4] WIHZLLGSGQNAGK-UHFFFAOYSA-N 0.000 claims description 6
- -1 polyparaphenylene benzobisoxazole Polymers 0.000 claims description 6
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 6
- 238000007740 vapor deposition Methods 0.000 claims description 4
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- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/301—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
Definitions
- the present application relates to the field of display technology, and in particular to a folding display panel, a preparation method thereof, and electronic equipment.
- Folding screens need to have bendable properties. Based on this feature, the surface of the folding screen is changed from the traditional glass cover to a foldable flexible cover material. However, this change has a negative impact on the reliability of the screen, such as , the screen is prone to display defects such as black spots and broken bright spots when subjected to pressure or bumps. Therefore, how to improve the screen's reliability under external impact while improving the screen's bending performance has become a problem to be solved.
- a folding display panel, its preparation method, and electronic equipment can improve the bending performance of the screen while improving the reliability of the screen under external impact.
- a folding display panel including: a substrate layer, a driving backplane layer, a light-emitting layer and a film encapsulation layer that are stacked in sequence; in a direction away from the light-emitting layer, the film encapsulation layer includes layers that are stacked in sequence and arranged adjacently.
- the first chemical vapor deposition layer and the first atomic layer deposition layer the thickness range of the first chemical vapor deposition layer is [100,300]nm, the thickness range of the first atomic layer deposition layer is [20,50]nm, the first chemical vapor deposition layer
- the vapor deposition layer and the first atomic layer deposition layer are inorganic layers.
- the chemical vapor deposition layer and the atomic layer deposition layer are stacked in sequence and within a specific thickness range as the inorganic encapsulation layer.
- the characteristics of the atomic layer deposition layer film being dense and having good coverage are used to modify and improve the chemical vapor deposition layer. Micro-cracks and micro-defects on the surface, and improve the reliability of the packaging layer under external impact.
- the first chemical vapor deposition layer is designed to have a thickness range of [100, 300] nm, in conjunction with [20, The first atomic layer deposition layer within the thickness range of 50]nm can not only improve the bending performance of the screen, but also improve the reliability of the screen under external impact and extrusion.
- the thin film encapsulation layer further includes an organic buffer layer, a second chemical vapor deposition layer and a second atomic layer deposition layer that are stacked in sequence and arranged adjacently.
- the thickness range of the vapor deposition layer is [100,300] nm
- the thickness range of the second atomic layer deposition layer is [20,50] nm
- the second chemical vapor deposition layer and the second atomic layer deposition layer are inorganic layers
- the organic buffer layer is located between the first atomic layer deposition layer and the second chemical vapor deposition layer.
- the driving backplane layer in a direction close to the light-emitting layer, includes a barrier layer, a buffer layer, a semiconductor layer, a first gate insulating layer, a gate metal layer, a second gate layer, and a buffer layer.
- the thickness range of the third chemical vapor deposition layer is [100, 200] nm
- the thickness range of the third atomic layer deposition layer is [20, 50] nm.
- the interlayer insulating layer in the prior art is instead produced by sequentially stacking adjacent third chemical vapor deposition layers and third atomic layer deposition layers, and the thickness ranges of the two layers are set to [100, 200] nm and [20, 50] nm, on the one hand, the third chemical vapor deposition layer can be used to repair the TFT performance.
- the atomic layer deposition layer can be used to modify and improve the chemical properties of the dense film and good coverage. Micro-cracks and micro-defects on the surface of the vapor deposition layer, and improve the reliability of the driving backplane layer under external impact and extrusion.
- the thickness of the third chemical vapor deposition layer can be designed to be thinner, in [ In the thickness range of 100,200]nm, combined with the third atomic layer deposition layer in the thickness range of [20,50]nm, the bending performance of the driving backplane layer can be further improved.
- both the barrier layer and the passivation layer are atomic layer deposition layers, and the flooding is improved through the atomic layer deposition layer structure. The reliability of the moving back plate layer under external impact and extrusion.
- the substrate layer is a polyimide layer
- the elastic modulus of the polyimide layer is greater than 20 Gpa, which can improve the screen's bending performance while improving the screen's reliability under external impact.
- the substrate layer is ultra-thin flexible glass, and the thickness of the ultra-thin flexible glass ranges from 20 to 50 ⁇ m, which can improve the screen's bending performance while improving the screen's reliability under external impact.
- the substrate layer is an ultra-high molecular weight polyethylene layer
- the elastic modulus of the ultra-high molecular weight polyethylene layer is ⁇ 30 Gpa, which can improve the screen's bending performance while improving the screen's reliability under external impact.
- the bottom layer is a polyparaphenylene benzobisoxazole layer.
- the elastic modulus of the polyparaphenylenebenzobioxazole layer is ⁇ 20 Gpa.
- the material of the first chemical vapor deposition layer is silicon oxide, silicon nitride or silicon oxynitride; the material of the first atomic layer deposition layer is aluminum oxide or hafnium oxide.
- the material of the third chemical vapor deposition layer is silicon nitride; the material of the third atomic layer deposition layer is aluminum oxide, titanium oxide, silicon oxide and hafnium oxide.
- a method for manufacturing a folding display panel includes: providing a substrate layer, a driving backplane layer and a light-emitting layer that are stacked in sequence; forming a first layer on the side of the light-emitting layer away from the driving backplane layer through a chemical vapor deposition process.
- the thickness range of the first chemical vapor deposition layer is [100, 300] nm, the first chemical vapor deposition layer is an inorganic layer; the surface of the first chemical vapor deposition layer away from the light-emitting layer is formed by an atomic layer deposition process
- the first atomic layer deposition layer has a thickness in the range of [20, 50] nm, and the first atomic layer deposition layer is an inorganic layer.
- providing a substrate layer, a driving backplane layer, and a light-emitting layer that are stacked in sequence includes: forming a substrate layer; and sequentially forming a barrier layer, a buffer layer, a semiconductor layer, and a first gate insulating layer on the surface of the substrate layer.
- a third chemical vapor deposition layer is formed on the side of the capacitor layer away from the semiconductor layer through a chemical vapor deposition process, and the thickness range of the third chemical vapor deposition layer is [ 100, 200] nm;
- a third atomic layer deposition layer is formed on the surface of the third chemical vapor deposition layer away from the semiconductor layer through an atomic layer deposition process, and the thickness range of the third atomic layer deposition layer is [20, 50] nm;
- a source-drain metal layer and a passivation layer are sequentially formed on the side of the third atomic layer deposition layer away from the semiconductor layer; a light-emitting layer is formed on the side of the passivation layer away from the semiconductor layer.
- the barrier layer and the passivation layer are formed through an atomic layer deposition process.
- an electronic device including the above-mentioned folding display panel.
- Figure 1 is a schematic structural diagram of a folding screen in the related art
- Figure 2 is a schematic structural diagram of a folding display panel in an embodiment of the present application.
- Figure 3 is a flow chart of a method for preparing a folding display panel in an embodiment of the present application
- Figure 4 is a schematic structural diagram corresponding to the method in Figure 3;
- Figure 5 is a schematic structural diagram of another folding display panel in the implementation of the present application.
- the folding screen in the related art may include a cover layer 117, a panel layer 118 and a substrate layer 101.
- the cover layer 117 plays a protective role.
- the cover layer 117 of the folding screen mainly uses Polyethylene glycol terephthalate (PET) film or thermoplastic polyurethanes (TPU) film is used for protection.
- PET Polyethylene glycol terephthalate
- TPU thermoplastic polyurethanes
- the panel layer 118 may include a barrier layer 102, a buffer layer 103, a semiconductor layer 104, a first gate insulating layer 105, a gate metal layer 106, a second gate insulating layer 107, a capacitive layer 108, an interlayer insulating layer 109, a source
- the relevant film layers of the thin film transistor (TFT) in the panel layer 118 include multiple inorganic
- the thin film encapsulate (TFE) layer also includes an inorganic layer.
- the inorganic layer Compared with the organic layer, the inorganic layer has poorer bending resistance. If the stress in the panel layer 118 cannot be released, when the stress exceeds the cracking threshold of the inorganic layer When this happens, it will cause the inorganic layer to crack, which may cause display defects such as black spots, broken bright spots, bright lines, etc.
- this application is provided Please refer to the technical solutions of the embodiments. The technical solutions of the embodiments of the present application will be described below.
- the embodiment of the present application provides a folding display panel, including: a substrate layer 1, a driving backplane layer 2, a light-emitting layer 3 and a film encapsulation layer 4 that are stacked in sequence; in the direction away from the light-emitting layer 3 , the thin film encapsulation layer 4 includes a first chemical vapor deposition layer 411 and a first atomic layer deposition layer 421 that are stacked sequentially and arranged adjacently.
- the thickness range of the first chemical vapor deposition layer 411 is [100, 300] nm.
- the thickness of layer 421 ranges from [20, 50] nm, and the first chemical vapor deposition layer 411 and the first atomic layer deposition layer 421 are inorganic layers.
- this application provides a method for preparing a folding display panel, including:
- Step 201 Provide the substrate layer 1, the driving backplane layer 2 and the light-emitting layer 3 which are stacked in sequence;
- Step 202 Form a first chemical vapor deposition layer 411 on the side of the light-emitting layer 3 away from the driving backplane layer 2 through a chemical vapor deposition (Chemical Vapor Deposition, CVD) process.
- the thickness of the first chemical vapor deposition layer 411 ranges from [100,300 ]nm, the first chemical vapor deposition layer 411 is an inorganic layer;
- Step 203 Form a first atomic layer deposition layer 421 on the surface of the first chemical vapor deposition layer 411 away from the light-emitting layer 3 through an atomic layer deposition (ALD) process.
- the thickness range of the first atomic layer deposition layer 421 is [20,50] nm, and the first atomic layer deposition layer 421 is an inorganic layer.
- the folding display panel shown in Figure 2 can be prepared through the above folding display panel preparation method, wherein the substrate layer 1 can be a flexible polymer material layer, and the substrate layer 1 serves as the substrate of the display panel, and the subsequent display panel film The layers are all made on the substrate layer 1.
- the driving backplane layer 2 mainly includes a driving circuit composed of a thin film transistor (TFT), which is used to drive the light-emitting layer 3 to emit light to achieve the display function.
- the first chemical vapor deposition layer 411 can be an inorganic material layer such as silicon oxide SiO and other inorganic material layers.
- the first chemical vapor deposition layer 411 and the first atomic layer deposition layer 421 belong to a thin film encapsulate (TFE) layer and are used to encapsulate the display panel to isolate external water and oxygen from intruding into the light-emitting layer 3 or driving the backplane layer 2
- TFE thin film encapsulate
- the characteristics of the atomic layer deposition layer film being dense and having good coverage can be used to modify and improve the microcracks on the surface of the chemical vapor deposition layer. and micro-defects, and improve the reliability of the packaging layer under external impact and extrusion.
- the first chemical vapor deposition can be The thickness of layer 411 is designed to be thin, within the thickness range of [100,300] nm, and combined with the first atomic layer deposition layer 421 within the thickness range of [20,50] nm, the bending performance of the packaging layer can be further improved.
- the folding display panel and its preparation method in the embodiments of the present application use chemical vapor deposition layers and atomic layer deposition layers that are sequentially stacked and within a specific thickness range to serve as the inorganic encapsulation layer.
- the atomic layer deposition layer film is used to make the film dense , with the characteristics of good coverage, to modify and improve the micro-cracks and micro-defects on the surface of the chemical vapor deposition layer, and improve the reliability of the packaging layer under external impact.
- the first chemical vapor deposition layer Designed to be in the thickness range of [100,300]nm, combined with the first atomic layer deposition layer in the thickness range of [20,50]nm, it is possible to improve the screen's bending performance while improving the reliability of the screen under external impact and extrusion. sex.
- the thin film encapsulation layer 4 also includes an organic buffer layer 40 , a second chemical vapor deposition layer 412 and a second atomic layer deposition layer that are stacked and adjacently arranged in sequence.
- the thickness range of the second chemical vapor deposition layer 412 is [100,300] nm
- the thickness range of the second atomic layer deposition layer 422 is [20,50] nm
- the second chemical vapor deposition layer 412 and the second atomic layer deposition layer 422 is an inorganic layer
- the organic buffer layer 40 is located between the first atomic layer deposition layer 421 and the second chemical vapor deposition layer 412 .
- the above-mentioned folding display panel preparation method also includes:
- Step 204 Form an organic buffer layer 40 on the side of the first atomic layer deposition layer 421 away from the light-emitting layer 3.
- the manufacturing process of the organic buffer layer 40 can adopt inkjet printing, evaporation, plasma chemical vapor deposition, spin coating, and hanging. Coating, etc., the material of the organic buffer layer 40 can be hexamethyl disilyl ether, polyacrylate materials, polycarbonate materials, or polystyrene, etc.
- the main function of the organic buffer layer 40 is to protect the particles below. The pollutants are wrapped and covered, and at the same time, the stress on the display panel is buffered under conditions of extrusion, impact, bending, etc.;
- Step 205 Form a second chemical vapor deposition layer 412 and a second atomic layer deposition layer 422 on the side of the organic buffer layer 40 away from the light-emitting layer 3 through a chemical vapor deposition process and an atomic layer deposition process, respectively.
- the second chemical vapor deposition layer 412 may use the same process, material, and structure as the first chemical vapor deposition layer 411
- the second atomic layer deposition layer 422 may use the same process, material, and structure as the first atomic layer deposition layer 421 . same.
- FIG. 2 only illustrates that a layer of first chemical vapor deposition layer 411 and a layer of first atomic layer deposition layer 421 are superimposed as an organic buffer layer.
- a greater number of chemical vapor deposition layers and atomic layer deposition layers that are alternately stacked in sequence can be provided.
- a greater number of chemical vapor deposition layers that are stacked in sequence can also be provided.
- the deposition layer and the atomic layer deposition layer serve as an inorganic encapsulation layer above the organic buffer layer 40 .
- the driving backplane layer 2 in the direction close to the light-emitting layer 3 , includes a barrier layer 21 , a buffer layer 22 , a semiconductor layer 23 , and a first layer 23 that are stacked in sequence.
- the thickness range of 271 is [100, 200] nm
- the thickness range of the third atomic layer deposition layer 272 is [20, 50] nm.
- the above step 201 may include: forming a substrate layer 1; sequentially forming a barrier layer 21, a buffer layer 22 and a semiconductor layer 23 on the surface of the substrate layer 1.
- the barrier layer 21 and the buffer layer 22 are used to isolate Na+ ions and K+ ions and act as The buffer layer between the substrate layer 1 and the transistor; and then an Excimer Laser Annealing (ELA) crystallization process and a patterning process are performed to form the semiconductor layer 23 into the required pattern, such as the formation of the semiconductor layer 23
- ELA Excimer Laser Annealing
- the transistor channel can be made through a low temperature polysilicon (LTPS) process; then the first gate insulating layer 241 and the gate metal layer 25 are deposited, and the gate metal is made through a patterning process.
- LTPS low temperature polysilicon
- Layer 25 forms the required pattern, for example, the gate metal layer 25 can form the pattern of the transistor gate 251 and the pattern of the lower electrode plate 252 of the capacitor; then continue to deposit the second gate insulating layer 242 and the capacitor layer 26, and through the pattern
- the chemical process causes the capacitor layer 26 to form the pattern of the upper electrode plate of the capacitor.
- the upper electrode plate and the lower electrode plate 252 of the capacitor layer 26 constitute the capacitor in the drive circuit; then, the side of the capacitor layer 26 away from the semiconductor layer 23 is chemically
- the third chemical vapor deposition layer 271 is formed by a vapor deposition process. The thickness of the third chemical vapor deposition layer 271 ranges from [100, 200] nm.
- the surface of the third chemical vapor deposition layer 271 away from the semiconductor layer 23 is deposited by atomic layer deposition.
- the process forms a third atomic layer deposition layer 272, the thickness range of the third atomic layer deposition layer 272 is [20, 50] nm; the third chemical vapor deposition layer 271 and the third atomic layer deposition layer 272 constitute the interlayer insulating layer 27 , the interlayer insulating layer 27 plays the role of isolating the gate 251 from the source and drain metal layers, and can provide H atoms for the polysilicon channel of the transistor to fill defects; after the interlayer insulating layer 27 is completed, a hole opening process is performed.
- a first source-drain metal layer 281 and a passivation layer 29 are sequentially formed on the side of the third atomic layer deposition layer 272 away from the semiconductor layer 23 , where the first source-drain metal layer 281 includes a source pattern and a drain pattern.
- the source pattern is connected to one end of the channel pattern in the semiconductor layer 23 through the source through hole
- the drain pattern is connected to the other end of the channel pattern in the semiconductor layer 23 through the drain through hole, so that the channel in the semiconductor layer 23
- Both ends of the channel are electrically connected to the source and drain electrodes in the first source-drain metal layer 281 respectively; then a first planarization layer (Planarization Layer, PLN) 291 is coated, and a hole opening process is performed, and then the second source is deposited
- the drain metal layer 282 is subjected to a patterning process to form a metal pattern, wherein, for example, part of the metal pattern of the second source and drain metal layer 282 is connected to the first source and drain metal layer through the openings on the first planarization layer 291
- the metal pattern in 281, another part of the metal pattern of the second source and drain metal layer 282 is connected to the upper electrode plate of the capacitor layer 26 through the openings on the first planarization layer 291, the passivation layer 29 and the
- the first planarization layer 291 and the second planarization layer 292 are used to provide a planarized surface for the anode to facilitate light extraction; then the anode layer is deposited and patterned. , to form the anode 31 of an organic light-emitting diode (OLED).
- the material of the anode 31 can be, for example, an indium tin oxide (Indium Tin Oxide, ITO)/silver Ag/ITO stack; and then prepare the pixel definition layer 32 (Pixel Definition Layer, PDL) and support layer 33.
- the pixel definition layer 32 has an opening for defining the light-emitting area of the pixel; then the luminescent material layer 3 and the cathode 34 are evaporated, and the stacked anode 31, luminescent layer 3 and cathode are 34, an OLED device is formed, and the anode 31 of the OLED device is connected to the second source-drain metal layer 282 through the opening on the second planarization layer 292, and then connected to the first source-drain metal layer 281, thereby realizing the OLED device and driving The electrical connection between circuits.
- the interlayer insulation layer in the prior art is changed to be produced by sequentially stacking and adjacent third chemical vapor deposition layer 271 and third atomic layer deposition layer 272, and the thickness range of the two is set to [100, 200]nm and [20, 50]nm.
- the third chemical vapor deposition layer 271 can be used to repair the TFT performance.
- the atomic layer deposition layer can use the characteristics of dense film and good coverage. , to modify and improve the micro-cracks and micro-defects on the surface of the chemical vapor deposition layer, and to improve the reliability of the driving backplane layer 2 under external impact and extrusion.
- the thickness of the third chemical vapor deposition layer 271 can be Designed to be thin, within the thickness range of [100, 200] nm, and combined with the third atomic layer deposition layer 272 within the thickness range of [20, 50] nm, the bending performance of the driving backplane layer 2 can be further improved.
- both the barrier layer 21 and the passivation layer 29 are atomic layer deposition layers formed by an ALD process. That is, in the above folding display panel preparation method, in the process of providing the substrate layer 1, the driving backplane layer 2 and the light-emitting layer 3 which are stacked in sequence, by The barrier layer 21 and the passivation layer 29 are formed by an atomic layer deposition process.
- the atomic layer deposition layer can be made of silicon oxide or aluminum oxide material, for example, and the reliability of the driving backplane layer 2 under external impact and extrusion is improved through the atomic layer deposition layer structure.
- the substrate layer 1 is a polyimide (PI) layer, and the elastic modulus of the polyimide layer is greater than 20 Gpa.
- PI polyimide
- the specific manufacturing process of the substrate layer 1 can be as follows: coating a PI solution with an elastic modulus greater than 20 Gpa on the glass, and then solidifying and shaping it through a curing process (generally 450 degrees Celsius, 2 hours), and then depositing the barrier layer 21, The preparation process of the buffer layer 22 and the rest of the driving backplane layer 2, and finally attaching the TPF film for laser lift-off (LLO), and then transferring it to the lower support film after peeling off.
- LLO laser lift-off
- the folding display panel on the bottom layer 1 has a 10% improvement in resistance to external force tip impact and a 33% improvement in resistance to external force extrusion. Moreover, after using the substrate layer 1, the bending stress of the display panel is less than the failure threshold, that is, the risk of bending failure is low.
- the substrate layer 1 is ultra-thin flexible glass (Ultra-Thin Glass, UTG), and the thickness of the ultra-thin flexible glass ranges from [20, 50] ⁇ m.
- UTG Ultra-Thin Glass
- the specific manufacturing process of the substrate layer 1 can be as follows: first depositing a SiN x film layer rich in H atoms with a thickness of 200-300 nm on the back of the UTG.
- the UTG thickness is about [20,50] ⁇ m, and then attaching the UTG to
- On a normal 0.5mm thick carrier glass after completing the normal drive backplane layer 2 process, due to the many high-temperature processes in the drive backplane layer 2 process, hydrogen explosion of the SiN x film layer on the backside will occur, reducing the attachment of UTG to the carrier glass. Therefore, after completing the drive backplane layer 2 process, the TPF film is attached and mechanically peeled off, and then the bottom film is attached.
- UTG with a thickness of [20,50] ⁇ m as the substrate layer 1
- the reliability under external impact or extrusion can be improved compared to the existing technology.
- UTG has a 97% improvement in resistance to external force tip impact and a 65% improvement in resistance to external extrusion compared to the existing technology.
- the bending stress of the display panel is less than the failure threshold, that is, the risk of bending failure is low.
- the substrate layer 1 is an ultra-high molecular weight polyethylene (UHMWPE) layer, and the elastic modulus of the ultra-high molecular weight polyethylene layer is ⁇ 30 Gpa.
- UHMWPE ultra-high molecular weight polyethylene
- a HUMWPE layer with other elastic modulus for example, elastic modulus ⁇ 20 Gpa
- the formula of the UHMWPE layer mainly includes: ultra-high molecular weight (molecular weight Mw>1 million) polyethylene, and a small amount of specific small molecular weight polyethylene.
- ultra-high molecular weight (molecular weight Mw>1 million) polyethylene polyethylene
- a small amount of specific small molecular weight polyethylene polyethylene.
- UHMWPE with elastic modulus ⁇ 30Gpa is used as the substrate layer.
- 1's folding display panel has a 71% improvement in resistance to external force tip impact and a 46% improvement in resistance to external force extrusion compared to the existing technology.
- the bending stress of the display panel is less than the failure threshold, that is, the risk of bending failure is low.
- the ultra-high molecular weight polyethylene layer as the bottom layer 1 can be replaced by a poly-p-phenylene benzobisoxazole layer.
- the elastic modulus of the polyparaphenylene benzobioxazole layer is ⁇ 20Gpa. Since polyparaphenylene benzobioxazole has high temperature resistance, the manufacturing difficulty of the display panel can be reduced and the manufacturing yield of the display panel can be improved.
- the material of the first chemical vapor deposition layer 411 is silicon oxide, silicon nitride or silicon oxynitride; the material of the first atomic layer deposition layer 421 is aluminum oxide or hafnium oxide.
- the material of the third chemical vapor deposition layer 271 is silicon nitride to achieve the repair function of the TFT performance; the material of the third atomic layer deposition layer 272 is aluminum oxide, titanium oxide, silicon oxide and hafnium oxide.
- An embodiment of the present application also provides an electronic device, including the folding display panel of any of the above embodiments.
- the specific structure and principle of the folding display panel are the same as the above-mentioned embodiments, and will not be described again here.
- the electronic device may be, for example, a mobile phone, a tablet computer, or any other electronic device with a folding function or a folding display structure.
- At least one refers to one or more, and “multiple” refers to two or more.
- “And/or” describes the relationship between associated objects, indicating that there can be three relationships.
- a and/or B can represent the existence of A alone, the existence of A and B at the same time, or the existence of B alone. Where A and B can be singular or plural.
- the character “/” generally indicates that the related objects are in an "or” relationship.
- “At least one of the following” and similar expressions refers to any combination of these items, including any combination of single or plural items.
- at least one of a, b and c can represent: a, b, c, ab, ac, bc, or abc, where a, b, c can be single or multiple.
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Abstract
Embodiments of the present application relate to the technical field of display, and provide a foldable display panel, a manufacturing method therefor, and an electronic device, capable of improving the reliability of a screen under the impact of external force while improving the bending performance of the screen. The foldable display panel comprises a substrate layer, a driving back plate layer, a light-emitting layer and a thin film packaging layer which are sequentially stacked. In the direction away from the light-emitting layer, the thin film packaging layer comprises a first chemical vapor deposition layer and a first atomic layer deposition layer which are sequentially stacked and arranged adjacent to each other, wherein the thickness range of the first chemical vapor deposition layer is [100, 300] nm, the thickness range of the first atomic layer deposition layer is [20, 50] nm, and the first chemical vapor deposition layer and the first atomic layer deposition layer are inorganic layers.
Description
本申请要求于2022年8月19日递交,申请号为202210999001.6,发明名称为“折叠显示面板及其制备方法、电子设备”的中国专利申请的优先权,本申请要求在2022年11月24日提交中国国家知识产权局、申请号为202211481760.X的中国专利申请的优先权,发明名称为“折叠显示面板及其制备方法、电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requests the priority of the Chinese patent application submitted on August 19, 2022, with the application number 202210999001.6, and the invention name is "Folding display panel and preparation method thereof, and electronic equipment". This application requests priority on November 24, 2022 The priority of the Chinese patent application filed with the State Intellectual Property Office of China with application number 202211481760. in this application.
本申请涉及显示技术领域,特别涉及一种折叠显示面板及其制备方法、电子设备。The present application relates to the field of display technology, and in particular to a folding display panel, a preparation method thereof, and electronic equipment.
折叠屏需要具有可弯折的特性,基于该特性,折叠屏的表面从传统的玻璃盖板改为可折叠的柔性盖板材料,然而,这种变化对屏幕的可靠性带来不良影响,例如,屏幕在受压或磕碰等场景下,容易出现黑斑、碎亮点等显示不良。因此,如何在提高屏幕弯折性能的前提下提高屏幕在外力冲击下的可靠性成为了待解决的问题。Folding screens need to have bendable properties. Based on this feature, the surface of the folding screen is changed from the traditional glass cover to a foldable flexible cover material. However, this change has a negative impact on the reliability of the screen, such as , the screen is prone to display defects such as black spots and broken bright spots when subjected to pressure or bumps. Therefore, how to improve the screen's reliability under external impact while improving the screen's bending performance has become a problem to be solved.
发明内容Contents of the invention
一种折叠显示面板及其制备方法、电子设备,能够在提高屏幕弯折性能的同时提高屏幕在外力冲击下的可靠性。A folding display panel, its preparation method, and electronic equipment can improve the bending performance of the screen while improving the reliability of the screen under external impact.
第一方面,提供一种折叠显示面板,包括:依次层叠设置的衬底层、驱动背板层、发光层和薄膜封装层;在远离发光层的方向上,薄膜封装层包括依次层叠且相邻设置的第一化学气相沉积层和第一原子层沉积层,第一化学气相沉积层的厚度范围为[100,300]nm,第一原子层沉积层的厚度范围为[20,50]nm,第一化学气相沉积层和第一原子层沉积层为无机层。In a first aspect, a folding display panel is provided, including: a substrate layer, a driving backplane layer, a light-emitting layer and a film encapsulation layer that are stacked in sequence; in a direction away from the light-emitting layer, the film encapsulation layer includes layers that are stacked in sequence and arranged adjacently. The first chemical vapor deposition layer and the first atomic layer deposition layer, the thickness range of the first chemical vapor deposition layer is [100,300]nm, the thickness range of the first atomic layer deposition layer is [20,50]nm, the first chemical vapor deposition layer The vapor deposition layer and the first atomic layer deposition layer are inorganic layers.
通过依次层叠设置且在特定厚度范围内的化学气相沉积层和原子层沉积层来作为无机封装层,一方面,利用原子层沉积层薄膜致密、覆盖性好的特点,来修饰改善化学气相沉积层表面的微裂纹和微缺陷,并改善封装层在外力冲击下的可靠性,另一方面,在此基础上,将第一化学气相沉积层设计为[100,300]nm的厚度范围,配合[20,50]nm厚度范围内的第一原子层沉积层,即实现了在提高屏幕弯折性能的同时提高屏幕在外力冲击、挤压下的可靠性。The chemical vapor deposition layer and the atomic layer deposition layer are stacked in sequence and within a specific thickness range as the inorganic encapsulation layer. On the one hand, the characteristics of the atomic layer deposition layer film being dense and having good coverage are used to modify and improve the chemical vapor deposition layer. Micro-cracks and micro-defects on the surface, and improve the reliability of the packaging layer under external impact. On the other hand, on this basis, the first chemical vapor deposition layer is designed to have a thickness range of [100, 300] nm, in conjunction with [20, The first atomic layer deposition layer within the thickness range of 50]nm can not only improve the bending performance of the screen, but also improve the reliability of the screen under external impact and extrusion.
在一种可能的实施方式中,在远离发光层的方向上,薄膜封装层还包括依次层叠且相邻设置的有机缓冲层、第二化学气相沉积层和第二原子层沉积层,第二化学气相沉积层的厚度范围为[100,300]nm,第二原子层沉积层的厚度范围为[20,50]nm,第二化学气相沉积层和第二原子层沉积层为无机层;有机缓冲层位于第一原子层沉积层和第二化学气相沉积层之间。In a possible implementation, in a direction away from the light-emitting layer, the thin film encapsulation layer further includes an organic buffer layer, a second chemical vapor deposition layer and a second atomic layer deposition layer that are stacked in sequence and arranged adjacently. The thickness range of the vapor deposition layer is [100,300] nm, the thickness range of the second atomic layer deposition layer is [20,50] nm, the second chemical vapor deposition layer and the second atomic layer deposition layer are inorganic layers; the organic buffer layer is located between the first atomic layer deposition layer and the second chemical vapor deposition layer.
在一种可能的实施方式中,在靠近发光层的方向上,驱动背板层包括依次层叠设置的阻挡层、缓冲层、半导体层、第一栅极绝缘层、栅极金属层、第二栅极绝缘层、电容层、层间绝缘层、源漏金属层和钝化层;在靠近发光层的方向上,层间绝缘层包括依次层叠且相邻设置的第三化学气相沉积层和第三原子层沉积层,第三化学气相沉积层的厚度范围为[100,200]nm,第三原子层沉积层的厚度范围为[20,50]nm。In a possible implementation, in a direction close to the light-emitting layer, the driving backplane layer includes a barrier layer, a buffer layer, a semiconductor layer, a first gate insulating layer, a gate metal layer, a second gate layer, and a buffer layer. An extremely insulating layer, a capacitor layer, an interlayer insulating layer, a source-drain metal layer and a passivation layer; in the direction close to the light-emitting layer, the interlayer insulating layer includes a third chemical vapor deposition layer and a third layer that are stacked and adjacently arranged in sequence. For the atomic layer deposition layer, the thickness range of the third chemical vapor deposition layer is [100, 200] nm, and the thickness range of the third atomic layer deposition layer is [20, 50] nm.
将现有技术中层间绝缘层改为通过依次层叠且相邻的第三化学气相沉积层和第三原子层沉积层来制作,并设置两者的厚度范围分别为[100,200]nm和[20,50]nm,一方面,可以通过第三化学气相沉积层来实现对TFT性能的修复作用,另一方面,可以利用原子层沉积层薄膜致密、覆盖性好的特点,来修饰改善化学气相沉积层表面的微裂纹和微缺陷,并改善驱动背板层在外力冲击、挤压下的可靠性,在此基础上,可以将第三化学气相沉积层的厚度设计的较薄,在[100,200]nm的厚度范围内,配合[20,50]nm厚度范围内的第三原子层沉积层,可以进一步提高驱动背板层的弯折性能。The interlayer insulating layer in the prior art is instead produced by sequentially stacking adjacent third chemical vapor deposition layers and third atomic layer deposition layers, and the thickness ranges of the two layers are set to [100, 200] nm and [20, 50] nm, on the one hand, the third chemical vapor deposition layer can be used to repair the TFT performance. On the other hand, the atomic layer deposition layer can be used to modify and improve the chemical properties of the dense film and good coverage. Micro-cracks and micro-defects on the surface of the vapor deposition layer, and improve the reliability of the driving backplane layer under external impact and extrusion. On this basis, the thickness of the third chemical vapor deposition layer can be designed to be thinner, in [ In the thickness range of 100,200]nm, combined with the third atomic layer deposition layer in the thickness range of [20,50]nm, the bending performance of the driving backplane layer can be further improved.
在一种可能的实施方式中,阻挡层和钝化层均为原子层沉积层,通过原子层沉积层结构来改善驱
动背板层在外力冲击、挤压下的可靠性。In a possible implementation, both the barrier layer and the passivation layer are atomic layer deposition layers, and the flooding is improved through the atomic layer deposition layer structure. The reliability of the moving back plate layer under external impact and extrusion.
在一种可能的实施方式中,衬底层为聚酰亚胺层,聚酰亚胺层的弹性模量大于20Gpa,能够在提高屏幕弯折性能的同时提高屏幕在外力冲击下的可靠性。In one possible implementation, the substrate layer is a polyimide layer, and the elastic modulus of the polyimide layer is greater than 20 Gpa, which can improve the screen's bending performance while improving the screen's reliability under external impact.
在一种可能的实施方式中,衬底层为超薄柔性玻璃,超薄柔性玻璃的厚度范围为20,50]μm,能够在提高屏幕弯折性能的同时提高屏幕在外力冲击下的可靠性。In one possible implementation, the substrate layer is ultra-thin flexible glass, and the thickness of the ultra-thin flexible glass ranges from 20 to 50 μm, which can improve the screen's bending performance while improving the screen's reliability under external impact.
在一种可能的实施方式中,衬底层为超高分子量聚乙烯层,超高分子量聚乙烯层的弹性模量≥30Gpa,能够在提高屏幕弯折性能的同时提高屏幕在外力冲击下的可靠性。在另一实施例中,所述村底层为聚对苯撑苯并双口恶唑层。可选地,聚对苯撑苯并双口恶唑层的弹性模量≥20Gpa。In a possible implementation, the substrate layer is an ultra-high molecular weight polyethylene layer, and the elastic modulus of the ultra-high molecular weight polyethylene layer is ≥30 Gpa, which can improve the screen's bending performance while improving the screen's reliability under external impact. . In another embodiment, the bottom layer is a polyparaphenylene benzobisoxazole layer. Optionally, the elastic modulus of the polyparaphenylenebenzobioxazole layer is ≥20 Gpa.
在一种可能的实施方式中,第一化学气相沉积层的材料为氧化硅、氮化硅或氮氧化硅;第一原子层沉积层的材料为氧化铝或氧化铪。In a possible implementation, the material of the first chemical vapor deposition layer is silicon oxide, silicon nitride or silicon oxynitride; the material of the first atomic layer deposition layer is aluminum oxide or hafnium oxide.
在一种可能的实施方式中,第三化学气相沉积层的材料为氮化硅;第三原子层沉积层的材料为氧化铝、氧化钛、氧化硅和氧化铪。In a possible implementation, the material of the third chemical vapor deposition layer is silicon nitride; the material of the third atomic layer deposition layer is aluminum oxide, titanium oxide, silicon oxide and hafnium oxide.
第二方面,提供一种折叠显示面板制备方法,包括:提供依次层叠设置的衬底层、驱动背板层和发光层;在发光层远离驱动背板层的一侧通过化学气相沉积工艺形成第一化学气相沉积层,第一化学气相沉积层的厚度范围为[100,300]nm,第一化学气相沉积层为无机层;在第一化学气相沉积层远离发光层的一侧表面通过原子层沉积工艺形成第一原子层沉积层,第一原子层沉积层的厚度范围为[20,50]nm,第一原子层沉积层为无机层。In a second aspect, a method for manufacturing a folding display panel is provided, which includes: providing a substrate layer, a driving backplane layer and a light-emitting layer that are stacked in sequence; forming a first layer on the side of the light-emitting layer away from the driving backplane layer through a chemical vapor deposition process. Chemical vapor deposition layer, the thickness range of the first chemical vapor deposition layer is [100, 300] nm, the first chemical vapor deposition layer is an inorganic layer; the surface of the first chemical vapor deposition layer away from the light-emitting layer is formed by an atomic layer deposition process The first atomic layer deposition layer has a thickness in the range of [20, 50] nm, and the first atomic layer deposition layer is an inorganic layer.
在一种可能的实施方式中,提供依次层叠设置的衬底层、驱动背板层和发光层包括:形成衬底层;在衬底层表面依次形成阻挡层、缓冲层、半导体层、第一栅极绝缘层、栅极金属层、第二栅极绝缘层和电容层;在电容层远离半导体层的一侧通过化学气相沉积工艺形成第三化学气相沉积层,第三化学气相沉积层的厚度范围为[100,200]nm;在第三化学气相沉积层远离半导体层的一侧表面通过原子层沉积工艺形成第三原子层沉积层,第三原子层沉积层的厚度范围为[20,50]nm;在第三原子层沉积层远离半导体层的一侧依次形成源漏金属层和钝化层;在钝化层远离半导体层的一侧形成发光层。In a possible implementation, providing a substrate layer, a driving backplane layer, and a light-emitting layer that are stacked in sequence includes: forming a substrate layer; and sequentially forming a barrier layer, a buffer layer, a semiconductor layer, and a first gate insulating layer on the surface of the substrate layer. layer, a gate metal layer, a second gate insulating layer and a capacitor layer; a third chemical vapor deposition layer is formed on the side of the capacitor layer away from the semiconductor layer through a chemical vapor deposition process, and the thickness range of the third chemical vapor deposition layer is [ 100, 200] nm; a third atomic layer deposition layer is formed on the surface of the third chemical vapor deposition layer away from the semiconductor layer through an atomic layer deposition process, and the thickness range of the third atomic layer deposition layer is [20, 50] nm; A source-drain metal layer and a passivation layer are sequentially formed on the side of the third atomic layer deposition layer away from the semiconductor layer; a light-emitting layer is formed on the side of the passivation layer away from the semiconductor layer.
在一种可能的实施方式中,在提供依次层叠设置的衬底层、驱动背板层和发光层的过程中,通过原子层沉积工艺形成阻挡层和钝化层。In a possible implementation, in the process of providing the substrate layer, the driving backplane layer and the light-emitting layer that are stacked in sequence, the barrier layer and the passivation layer are formed through an atomic layer deposition process.
第三方面,提供一种电子设备,包括上述的折叠显示面板。In a third aspect, an electronic device is provided, including the above-mentioned folding display panel.
图1为相关技术中一种折叠屏的结构示意图;Figure 1 is a schematic structural diagram of a folding screen in the related art;
图2为本申请实施例中一种折叠显示面板的结构示意图;Figure 2 is a schematic structural diagram of a folding display panel in an embodiment of the present application;
图3为本申请实施例中一种折叠显示面板的制备方法流程图;Figure 3 is a flow chart of a method for preparing a folding display panel in an embodiment of the present application;
图4为图3中方法对应的结构示意图;Figure 4 is a schematic structural diagram corresponding to the method in Figure 3;
图5为本申请实施中另一种折叠显示面板的结构示意图。Figure 5 is a schematic structural diagram of another folding display panel in the implementation of the present application.
本申请的实施方式部分使用的术语仅用于对本申请的具体实施例进行解释,而非旨在限定本申请。The terms used in the embodiments of the present application are only used to explain specific embodiments of the present application and are not intended to limit the present application.
在对本申请实施例进行说明之前,首先对相关技术及其技术问题进行介绍。如图1所示,相关技术中折叠屏可以包括盖板层117、面板层118和衬底层101,其中,盖板层117起防护作用,不同于传统屏幕,折叠屏的盖板层117主要采用聚对苯二甲酸乙二醇酯(polyethylene glycol terephthalate,PET)薄膜或者热塑性聚氨酯弹性体(thermoplastic polyurethanes,TPU)薄膜来进行防护,当屏幕受到冲击时,无法吸收能量或者耗散能量,防护性能较差,冲击带来的应力通过盖板层117传递至面板层118。面板层118可以包括阻挡层102、缓冲层103、半导体层104、第一栅极绝缘层105、栅极金属层106、第二栅极绝缘层107、电容层108、层间绝缘层109、源漏金属层110、平坦化层111、阳极层113、发光层114、像素定义层115和薄膜封装层116,面板层118中薄膜晶体管(Thin Film Transistor,TFT)的相关膜层中包含多个无机层,薄膜封装层(thin film encapsulate,TFE)同样包括无机层,无机层相比有机层,其耐弯折能力较差,如果面板层118中的应力无法释放,当应力超过无机层的开裂阈值时,就会引起无机层开裂,进而可能会引起黑斑、碎亮点、亮线等显示不良。为了解决上述问题,提供了本申
请实施例的技术方案,下面对本申请实施例的技术方案进行说明。Before describing the embodiments of the present application, related technologies and technical issues are first introduced. As shown in Figure 1, the folding screen in the related art may include a cover layer 117, a panel layer 118 and a substrate layer 101. The cover layer 117 plays a protective role. Unlike traditional screens, the cover layer 117 of the folding screen mainly uses Polyethylene glycol terephthalate (PET) film or thermoplastic polyurethanes (TPU) film is used for protection. When the screen is impacted, it cannot absorb energy or dissipate energy, and the protective performance is relatively poor. Otherwise, the stress caused by the impact is transmitted to the panel layer 118 through the cover layer 117 . The panel layer 118 may include a barrier layer 102, a buffer layer 103, a semiconductor layer 104, a first gate insulating layer 105, a gate metal layer 106, a second gate insulating layer 107, a capacitive layer 108, an interlayer insulating layer 109, a source The drain metal layer 110, the planarization layer 111, the anode layer 113, the light-emitting layer 114, the pixel definition layer 115 and the thin film encapsulation layer 116. The relevant film layers of the thin film transistor (TFT) in the panel layer 118 include multiple inorganic The thin film encapsulate (TFE) layer also includes an inorganic layer. Compared with the organic layer, the inorganic layer has poorer bending resistance. If the stress in the panel layer 118 cannot be released, when the stress exceeds the cracking threshold of the inorganic layer When this happens, it will cause the inorganic layer to crack, which may cause display defects such as black spots, broken bright spots, bright lines, etc. In order to solve the above problems, this application is provided Please refer to the technical solutions of the embodiments. The technical solutions of the embodiments of the present application will be described below.
如图2所示,本申请实施例提供一种折叠显示面板,包括:依次层叠设置的衬底层1、驱动背板层2、发光层3和薄膜封装层4;在远离发光层3的方向上,薄膜封装层4包括依次层叠且相邻设置的第一化学气相沉积层411和第一原子层沉积层421,第一化学气相沉积层411的厚度范围为[100,300]nm,第一原子层沉积层421的厚度范围为[20,50]nm,第一化学气相沉积层411和第一原子层沉积层421为无机层。As shown in Figure 2, the embodiment of the present application provides a folding display panel, including: a substrate layer 1, a driving backplane layer 2, a light-emitting layer 3 and a film encapsulation layer 4 that are stacked in sequence; in the direction away from the light-emitting layer 3 , the thin film encapsulation layer 4 includes a first chemical vapor deposition layer 411 and a first atomic layer deposition layer 421 that are stacked sequentially and arranged adjacently. The thickness range of the first chemical vapor deposition layer 411 is [100, 300] nm. The first atomic layer deposition layer The thickness of layer 421 ranges from [20, 50] nm, and the first chemical vapor deposition layer 411 and the first atomic layer deposition layer 421 are inorganic layers.
如图3和图4所示,本申请提供一种折叠显示面板制备方法,包括:As shown in Figures 3 and 4, this application provides a method for preparing a folding display panel, including:
步骤201、提供依次层叠设置的衬底层1、驱动背板层2和发光层3;Step 201: Provide the substrate layer 1, the driving backplane layer 2 and the light-emitting layer 3 which are stacked in sequence;
步骤202、在发光层3远离驱动背板层2的一侧通过化学气相沉积(Chemical Vapor Deposition,CVD)工艺形成第一化学气相沉积层411,第一化学气相沉积层411的厚度范围为[100,300]nm,第一化学气相沉积层411为无机层;Step 202: Form a first chemical vapor deposition layer 411 on the side of the light-emitting layer 3 away from the driving backplane layer 2 through a chemical vapor deposition (Chemical Vapor Deposition, CVD) process. The thickness of the first chemical vapor deposition layer 411 ranges from [100,300 ]nm, the first chemical vapor deposition layer 411 is an inorganic layer;
步骤203、在第一化学气相沉积层411远离发光层3的一侧表面通过原子层沉积(Atomic Layer Deposition,ALD)工艺形成第一原子层沉积层421,第一原子层沉积层421的厚度范围为[20,50]nm,第一原子层沉积层421为无机层。Step 203: Form a first atomic layer deposition layer 421 on the surface of the first chemical vapor deposition layer 411 away from the light-emitting layer 3 through an atomic layer deposition (ALD) process. The thickness range of the first atomic layer deposition layer 421 is [20,50] nm, and the first atomic layer deposition layer 421 is an inorganic layer.
具体地,通过上述折叠显示面板制备方法即可以制备得到图2所示的折叠显示面板,其中,衬底层1可以为柔性的聚合物材料层,衬底层1作为显示面板的基板,后续显示面板膜层均在衬底层1上制作,驱动背板层2主要包括由薄膜晶体管(Thin Film Transistor,TFT)构成的驱动电路,用来驱动发光层3发光,以实现显示功能。第一化学气相沉积层411可以为氧化硅SiOx、氮化硅SiNx、氮氧化硅SiOxNy等无机材料层,第一原子层沉积层421可以为氧化铝AlOx、氧化铪HfOx等无机材料层。第一化学气相沉积层411和第一原子层沉积层421属于薄膜封装层(Thin Film Encapsulate,TFE),用于实现显示面板的封装,以隔绝外部水氧侵入发光层3或驱动背板层2中的电路,由于第一原子层沉积层421位于第一化学气相沉积层411表面,因此,可以利用原子层沉积层薄膜致密、覆盖性好的特点,来修饰改善化学气相沉积层表面的微裂纹和微缺陷,并改善封装层在外力冲击、挤压下的可靠性,在此基础上,由于提高了无机层的水氧阻隔性能,为了提高无机层的机械性能,可以将第一化学气相沉积层411的厚度设计的较薄,在[100,300]nm的厚度范围内,配合[20,50]nm厚度范围内的第一原子层沉积层421,可以进一步提高封装层的弯折性能。Specifically, the folding display panel shown in Figure 2 can be prepared through the above folding display panel preparation method, wherein the substrate layer 1 can be a flexible polymer material layer, and the substrate layer 1 serves as the substrate of the display panel, and the subsequent display panel film The layers are all made on the substrate layer 1. The driving backplane layer 2 mainly includes a driving circuit composed of a thin film transistor (TFT), which is used to drive the light-emitting layer 3 to emit light to achieve the display function. The first chemical vapor deposition layer 411 can be an inorganic material layer such as silicon oxide SiO and other inorganic material layers. The first chemical vapor deposition layer 411 and the first atomic layer deposition layer 421 belong to a thin film encapsulate (TFE) layer and are used to encapsulate the display panel to isolate external water and oxygen from intruding into the light-emitting layer 3 or driving the backplane layer 2 In the circuit, since the first atomic layer deposition layer 421 is located on the surface of the first chemical vapor deposition layer 411, the characteristics of the atomic layer deposition layer film being dense and having good coverage can be used to modify and improve the microcracks on the surface of the chemical vapor deposition layer. and micro-defects, and improve the reliability of the packaging layer under external impact and extrusion. On this basis, due to the improvement of the water and oxygen barrier properties of the inorganic layer, in order to improve the mechanical properties of the inorganic layer, the first chemical vapor deposition can be The thickness of layer 411 is designed to be thin, within the thickness range of [100,300] nm, and combined with the first atomic layer deposition layer 421 within the thickness range of [20,50] nm, the bending performance of the packaging layer can be further improved.
本申请实施例中的折叠显示面板及其制备方法,通过依次层叠设置且在特定厚度范围内的化学气相沉积层和原子层沉积层来作为无机封装层,一方面,利用原子层沉积层薄膜致密、覆盖性好的特点,来修饰改善化学气相沉积层表面的微裂纹和微缺陷,并改善封装层在外力冲击下的可靠性,另一方面,在此基础上,将第一化学气相沉积层设计为[100,300]nm的厚度范围,配合[20,50]nm厚度范围内的第一原子层沉积层,即实现了在提高屏幕弯折性能的同时提高屏幕在外力冲击、挤压下的可靠性。The folding display panel and its preparation method in the embodiments of the present application use chemical vapor deposition layers and atomic layer deposition layers that are sequentially stacked and within a specific thickness range to serve as the inorganic encapsulation layer. On the one hand, the atomic layer deposition layer film is used to make the film dense , with the characteristics of good coverage, to modify and improve the micro-cracks and micro-defects on the surface of the chemical vapor deposition layer, and improve the reliability of the packaging layer under external impact. On the other hand, on this basis, the first chemical vapor deposition layer Designed to be in the thickness range of [100,300]nm, combined with the first atomic layer deposition layer in the thickness range of [20,50]nm, it is possible to improve the screen's bending performance while improving the reliability of the screen under external impact and extrusion. sex.
在一种可能的实施方式中,在远离发光层3的方向上,薄膜封装层4还包括依次层叠且相邻设置的有机缓冲层40、第二化学气相沉积层412和第二原子层沉积层422,第二化学气相沉积层412的厚度范围为[100,300]nm,第二原子层沉积层422的厚度范围为[20,50]nm,第二化学气相沉积层412和第二原子层沉积层422为无机层;有机缓冲层40位于第一原子层沉积层421和第二化学气相沉积层412之间。In a possible implementation, in the direction away from the light-emitting layer 3 , the thin film encapsulation layer 4 also includes an organic buffer layer 40 , a second chemical vapor deposition layer 412 and a second atomic layer deposition layer that are stacked and adjacently arranged in sequence. 422, the thickness range of the second chemical vapor deposition layer 412 is [100,300] nm, the thickness range of the second atomic layer deposition layer 422 is [20,50] nm, the second chemical vapor deposition layer 412 and the second atomic layer deposition layer 422 is an inorganic layer; the organic buffer layer 40 is located between the first atomic layer deposition layer 421 and the second chemical vapor deposition layer 412 .
具体地,上述折叠显示面板制备方法还包括:Specifically, the above-mentioned folding display panel preparation method also includes:
步骤204、在第一原子层沉积层421远离发光层3的一侧形成有机缓冲层40,有机缓冲层40的制作工艺可以采用喷墨打印、蒸镀、等离子体化学气相沉积、旋涂、挂涂等,有机缓冲层40的材料可以为六甲基二硅醚、聚丙烯酸酯类材料、聚碳酸脂类材料、或聚苯乙烯等,有机缓冲层40的作用主要是对其下方的颗粒、污染物进行包裹覆盖,同时在挤压、冲击、弯折等情况下对显示面板所受的应力进行缓冲;Step 204: Form an organic buffer layer 40 on the side of the first atomic layer deposition layer 421 away from the light-emitting layer 3. The manufacturing process of the organic buffer layer 40 can adopt inkjet printing, evaporation, plasma chemical vapor deposition, spin coating, and hanging. Coating, etc., the material of the organic buffer layer 40 can be hexamethyl disilyl ether, polyacrylate materials, polycarbonate materials, or polystyrene, etc. The main function of the organic buffer layer 40 is to protect the particles below. The pollutants are wrapped and covered, and at the same time, the stress on the display panel is buffered under conditions of extrusion, impact, bending, etc.;
步骤205、在有机缓冲层40远离发光层3的一侧依次分别通过化学气相沉积工艺和原子层沉积工艺形成第二化学气相沉积层412和第二原子层沉积层422。Step 205: Form a second chemical vapor deposition layer 412 and a second atomic layer deposition layer 422 on the side of the organic buffer layer 40 away from the light-emitting layer 3 through a chemical vapor deposition process and an atomic layer deposition process, respectively.
其中,第二化学气相沉积层412采用的工艺、材料、结构可以与第一化学气相沉积层411相同,第二原子层沉积层422采用的工艺、材料、结构可以与第一原子层沉积层421相同。另外需要说明的是,图2中仅示意了一层第一化学气相沉积层411和一层第一原子层沉积层421之间叠加作为有机缓
冲层40下方的无机封装层,在其他可能的实施方式中,可以设置更多数量依次交替叠加的化学气相沉积层和原子层沉积层,类似地,也可以设置更多数量依次叠加的化学气相沉积层和原子层沉积层作为有机缓冲层40上方的无机封装层。The second chemical vapor deposition layer 412 may use the same process, material, and structure as the first chemical vapor deposition layer 411 , and the second atomic layer deposition layer 422 may use the same process, material, and structure as the first atomic layer deposition layer 421 . same. In addition, it should be noted that FIG. 2 only illustrates that a layer of first chemical vapor deposition layer 411 and a layer of first atomic layer deposition layer 421 are superimposed as an organic buffer layer. For the inorganic encapsulation layer below the punching layer 40, in other possible implementations, a greater number of chemical vapor deposition layers and atomic layer deposition layers that are alternately stacked in sequence can be provided. Similarly, a greater number of chemical vapor deposition layers that are stacked in sequence can also be provided. The deposition layer and the atomic layer deposition layer serve as an inorganic encapsulation layer above the organic buffer layer 40 .
在一种可能的实施方式中,如图5所示,在靠近发光层3的方向上,驱动背板层2包括依次层叠设置的阻挡barrier层21、缓冲buffer层22、半导体层23、第一栅极绝缘(Gate Insulation,GI)层241、栅极金属层25、第二栅极绝缘层242、电容层26、层间绝缘层(Inter Layer Dielectric,ILD)27、第一源漏金属层281和钝化层29;在靠近发光层3的方向上,层间绝缘层27包括依次层叠且相邻设置的第三化学气相沉积层271和第三原子层沉积层272,第三化学气相沉积层271的厚度范围为[100,200]nm,第三原子层沉积层272的厚度范围为[20,50]nm。In a possible implementation, as shown in FIG. 5 , in the direction close to the light-emitting layer 3 , the driving backplane layer 2 includes a barrier layer 21 , a buffer layer 22 , a semiconductor layer 23 , and a first layer 23 that are stacked in sequence. Gate insulation (Gate Insulation, GI) layer 241, gate metal layer 25, second gate insulation layer 242, capacitor layer 26, interlayer insulation layer (Inter Layer Dielectric, ILD) 27, first source and drain metal layer 281 and passivation layer 29; in the direction close to the light-emitting layer 3, the interlayer insulating layer 27 includes a third chemical vapor deposition layer 271 and a third atomic layer deposition layer 272 that are sequentially stacked and arranged adjacently. The third chemical vapor deposition layer The thickness range of 271 is [100, 200] nm, and the thickness range of the third atomic layer deposition layer 272 is [20, 50] nm.
具体地,上述步骤201可以包括:形成衬底层1;在衬底层1表面依次形成阻挡层21、缓冲层22和半导体层23,阻挡层21和缓冲层22用于隔离Na+离子、K+离子以及作为衬底层1与晶体管之间的缓冲层作用;然后进行准分子激光退火(Excimer Laser Annealing,ELA)晶化工艺以及图案化工艺,以使半导体层23形成所需要的图案,例如半导体层23形成构成晶体管沟道的图案,晶体管沟道可以通过低温多晶硅(Low Temperature Poly-silicon,LTPS)工艺制作;然后沉积第一栅极绝缘层241和栅极金属层25,并通过图案化工艺使栅极金属层25形成所需要的图案,例如栅极金属层25可以形成晶体管栅极251的图案和电容的下电极板252的图案;然后继续沉积第二栅极绝缘层242和电容层26,并通过图案化工艺使电容层26形成电容的上电极板的图案,电容层26的上电极板和下电极板252即构成了驱动电路中的电容;然后在电容层26远离半导体层23的一侧通过化学气相沉积工艺形成第三化学气相沉积层271,第三化学气相沉积层271的厚度范围为[100,200]nm,在第三化学气相沉积层271远离半导体层23的一侧表面通过原子层沉积工艺形成第三原子层沉积层272,第三原子层沉积层272的厚度范围为[20,50]nm;第三化学气相沉积层271和第三原子层沉积层272构成了层间绝缘层27,层间绝缘层27起到隔绝栅极251与源漏金属层的作用,并且可以为晶体管的多晶硅沟道提供H原子以填补缺陷;在层间绝缘层27制作完成后进行开孔工艺处理,包括在第一栅极绝缘层241、第二栅极绝缘层242、第三化学气相沉积层271和第三原子层沉积层272上形成源极通孔和漏极通孔,并进行退火及活化工艺;然后在第三原子层沉积层272远离半导体层23的一侧依次形成第一源漏金属层281和钝化层29,其中,第一源漏金属层281包括源极图案和漏极图案,源极图案通过源极通孔连接于半导体层23中沟道图案的一端,漏极图案通过漏极通孔连接于半导体层23中沟道图案的另一端,以使半导体层23中的沟道两端分别电连接于第一源漏金属层281中的源极和漏极;然后涂布第一平坦化层(Planarization Layer,PLN)291,并进行开孔工艺处理,然后沉积第二源漏金属层282,并进行图案化工艺处理,形成金属图案,其中,例如,第二源漏金属层282的部分金属图案通过第一平坦化层291上的开孔连接于第一源漏金属层281中的金属图案,第二源漏金属层282的另一部分金属图案通过第一平坦化层291、钝化层29和层间绝缘层27上的开孔连接于电容层26的上电极板;然后涂布第二平坦化层292并进行开孔,第一平坦化层291和第二平坦化层292用于为阳极提供一个平坦化的表面,利于光取出;然后沉积阳极层并进行图案化,以形成有机发光二极管(Organic Light-Emitting Diode,OLED)的阳极31,该阳极31材料例如可以为氧化铟锡(Indium Tin Oxide,ITO)/银Ag/ITO叠层;然后制备像素定义层32(Pixel Definition Layer,PDL)和支撑层33,像素定义层32具有开口,用于定义像素的发光区域;然后进行发光材料层3和阴极34的蒸镀,层叠的阳极31、发光层3和阴极34即形成OLED器件,OLED器件的阳极31通过第二平坦化层292上的开孔连接于第二源漏金属层282,进而连接于第一源漏金属层281,即实现了OLED器件与驱动电路之间的电连接。其中,将现有技术中层间绝缘层改为通过依次层叠且相邻的第三化学气相沉积层271和第三原子层沉积层272来制作,并设置两者的厚度范围分别为[100,200]nm和[20,50]nm,一方面,可以通过第三化学气相沉积层271来实现对TFT性能的修复作用,另一方面,可以利用原子层沉积层薄膜致密、覆盖性好的特点,来修饰改善化学气相沉积层表面的微裂纹和微缺陷,并改善驱动背板层2在外力冲击、挤压下的可靠性,在此基础上,可以将第三化学气相沉积层271的厚度设计的较薄,在[100,200]nm的厚度范围内,配合[20,50]nm厚度范围内的第三原子层沉积层272,可以进一步提高驱动背板层2的弯折性能。Specifically, the above step 201 may include: forming a substrate layer 1; sequentially forming a barrier layer 21, a buffer layer 22 and a semiconductor layer 23 on the surface of the substrate layer 1. The barrier layer 21 and the buffer layer 22 are used to isolate Na+ ions and K+ ions and act as The buffer layer between the substrate layer 1 and the transistor; and then an Excimer Laser Annealing (ELA) crystallization process and a patterning process are performed to form the semiconductor layer 23 into the required pattern, such as the formation of the semiconductor layer 23 The pattern of the transistor channel. The transistor channel can be made through a low temperature polysilicon (LTPS) process; then the first gate insulating layer 241 and the gate metal layer 25 are deposited, and the gate metal is made through a patterning process. Layer 25 forms the required pattern, for example, the gate metal layer 25 can form the pattern of the transistor gate 251 and the pattern of the lower electrode plate 252 of the capacitor; then continue to deposit the second gate insulating layer 242 and the capacitor layer 26, and through the pattern The chemical process causes the capacitor layer 26 to form the pattern of the upper electrode plate of the capacitor. The upper electrode plate and the lower electrode plate 252 of the capacitor layer 26 constitute the capacitor in the drive circuit; then, the side of the capacitor layer 26 away from the semiconductor layer 23 is chemically The third chemical vapor deposition layer 271 is formed by a vapor deposition process. The thickness of the third chemical vapor deposition layer 271 ranges from [100, 200] nm. The surface of the third chemical vapor deposition layer 271 away from the semiconductor layer 23 is deposited by atomic layer deposition. The process forms a third atomic layer deposition layer 272, the thickness range of the third atomic layer deposition layer 272 is [20, 50] nm; the third chemical vapor deposition layer 271 and the third atomic layer deposition layer 272 constitute the interlayer insulating layer 27 , the interlayer insulating layer 27 plays the role of isolating the gate 251 from the source and drain metal layers, and can provide H atoms for the polysilicon channel of the transistor to fill defects; after the interlayer insulating layer 27 is completed, a hole opening process is performed. Including forming source through holes and drain through holes on the first gate insulating layer 241, the second gate insulating layer 242, the third chemical vapor deposition layer 271 and the third atomic layer deposition layer 272, and performing annealing and activation process; then, a first source-drain metal layer 281 and a passivation layer 29 are sequentially formed on the side of the third atomic layer deposition layer 272 away from the semiconductor layer 23 , where the first source-drain metal layer 281 includes a source pattern and a drain pattern. , the source pattern is connected to one end of the channel pattern in the semiconductor layer 23 through the source through hole, and the drain pattern is connected to the other end of the channel pattern in the semiconductor layer 23 through the drain through hole, so that the channel in the semiconductor layer 23 Both ends of the channel are electrically connected to the source and drain electrodes in the first source-drain metal layer 281 respectively; then a first planarization layer (Planarization Layer, PLN) 291 is coated, and a hole opening process is performed, and then the second source is deposited The drain metal layer 282 is subjected to a patterning process to form a metal pattern, wherein, for example, part of the metal pattern of the second source and drain metal layer 282 is connected to the first source and drain metal layer through the openings on the first planarization layer 291 The metal pattern in 281, another part of the metal pattern of the second source and drain metal layer 282 is connected to the upper electrode plate of the capacitor layer 26 through the openings on the first planarization layer 291, the passivation layer 29 and the interlayer insulating layer 27; Then the second planarization layer 292 is coated and holes are opened. The first planarization layer 291 and the second planarization layer 292 are used to provide a planarized surface for the anode to facilitate light extraction; then the anode layer is deposited and patterned. , to form the anode 31 of an organic light-emitting diode (OLED). The material of the anode 31 can be, for example, an indium tin oxide (Indium Tin Oxide, ITO)/silver Ag/ITO stack; and then prepare the pixel definition layer 32 (Pixel Definition Layer, PDL) and support layer 33. The pixel definition layer 32 has an opening for defining the light-emitting area of the pixel; then the luminescent material layer 3 and the cathode 34 are evaporated, and the stacked anode 31, luminescent layer 3 and cathode are 34, an OLED device is formed, and the anode 31 of the OLED device is connected to the second source-drain metal layer 282 through the opening on the second planarization layer 292, and then connected to the first source-drain metal layer 281, thereby realizing the OLED device and driving The electrical connection between circuits. Among them, the interlayer insulation layer in the prior art is changed to be produced by sequentially stacking and adjacent third chemical vapor deposition layer 271 and third atomic layer deposition layer 272, and the thickness range of the two is set to [100, 200]nm and [20, 50]nm. On the one hand, the third chemical vapor deposition layer 271 can be used to repair the TFT performance. On the other hand, the atomic layer deposition layer can use the characteristics of dense film and good coverage. , to modify and improve the micro-cracks and micro-defects on the surface of the chemical vapor deposition layer, and to improve the reliability of the driving backplane layer 2 under external impact and extrusion. On this basis, the thickness of the third chemical vapor deposition layer 271 can be Designed to be thin, within the thickness range of [100, 200] nm, and combined with the third atomic layer deposition layer 272 within the thickness range of [20, 50] nm, the bending performance of the driving backplane layer 2 can be further improved.
在一种可能的实施方式中,阻挡层21和钝化层29均为ALD工艺形成的原子层沉积层。即在上述折叠显示面板制备方法中,在提供依次层叠设置的衬底层1、驱动背板层2和发光层3的过程中,通过
原子层沉积工艺形成阻挡层21和钝化层29。原子层沉积层例如可以采用氧化硅或氧化铝材料,通过原子层沉积层结构来改善驱动背板层2在外力冲击、挤压下的可靠性。In a possible implementation, both the barrier layer 21 and the passivation layer 29 are atomic layer deposition layers formed by an ALD process. That is, in the above folding display panel preparation method, in the process of providing the substrate layer 1, the driving backplane layer 2 and the light-emitting layer 3 which are stacked in sequence, by The barrier layer 21 and the passivation layer 29 are formed by an atomic layer deposition process. The atomic layer deposition layer can be made of silicon oxide or aluminum oxide material, for example, and the reliability of the driving backplane layer 2 under external impact and extrusion is improved through the atomic layer deposition layer structure.
在一种可能的实施方式中,衬底层1为聚酰亚胺(Polyimide,PI)层,聚酰亚胺层的弹性模量大于20Gpa。In a possible implementation, the substrate layer 1 is a polyimide (PI) layer, and the elastic modulus of the polyimide layer is greater than 20 Gpa.
具体地,该衬底层1的具体制作工艺可以为,在玻璃上涂布弹性模量大于20Gpa的PI溶液,然后通过固化工艺(一般为450摄氏度,2小时)固化成型,后续沉积阻挡层21,缓冲层22以及其余驱动背板层2制备工艺,最后贴附TPF膜进行激光剥离(Laser Lift-off,LLO),剥离后转载至下支撑膜上。通过采用更高模量的PI材料作为衬底层1,相对于现有技术,可以提高在外力冲击或挤压下的可靠性,例如,根据仿真结果,采用弹性模量大于20Gpa的PI层作为衬底层1的折叠显示面板,相对于现有技术,具有10%的抗外力尖头冲击的效果提升、33%的抗外力挤压的效果提升。并且,采用该衬底层1后显示面板的弯折应力小于失效阈值,即弯折失效风险较低。Specifically, the specific manufacturing process of the substrate layer 1 can be as follows: coating a PI solution with an elastic modulus greater than 20 Gpa on the glass, and then solidifying and shaping it through a curing process (generally 450 degrees Celsius, 2 hours), and then depositing the barrier layer 21, The preparation process of the buffer layer 22 and the rest of the driving backplane layer 2, and finally attaching the TPF film for laser lift-off (LLO), and then transferring it to the lower support film after peeling off. By using a higher modulus PI material as the substrate layer 1, compared with the existing technology, the reliability under external impact or extrusion can be improved. For example, according to the simulation results, a PI layer with an elastic modulus greater than 20Gpa is used as the lining. Compared with the existing technology, the folding display panel on the bottom layer 1 has a 10% improvement in resistance to external force tip impact and a 33% improvement in resistance to external force extrusion. Moreover, after using the substrate layer 1, the bending stress of the display panel is less than the failure threshold, that is, the risk of bending failure is low.
在一种可能的实施方式中,衬底层1为超薄柔性玻璃(Ultra-Thin Glass,UTG),超薄柔性玻璃的厚度范围为[20,50]μm。In a possible implementation, the substrate layer 1 is ultra-thin flexible glass (Ultra-Thin Glass, UTG), and the thickness of the ultra-thin flexible glass ranges from [20, 50] μm.
具体地,该衬底层1的具体制作工艺可以为,先在UTG背面沉积200-300nm厚度的富含H原子的SiNx膜层,UTG厚度约[20,50]μm,随后把UTG贴附至正常0.5mm厚度的承载玻璃上,完成正常驱动背板层2工艺后,由于驱动背板层2工艺中存在诸多高温制程,会引起背面SiNx膜层的氢爆,降低UTG与承载玻璃的附着力,因此完成驱动背板层2制程后,贴附TPF膜进行机械剥离,后续再贴附底膜。通过采用[20,50]μm厚度的UTG作为衬底层1,相对于现有技术,可以提高在外力冲击或挤压下的可靠性,例如,根据仿真结果,采用[20,50]μm厚度的UTG作为衬底层1的折叠显示面板,相对于现有技术,具有97%的抗外力尖头冲击的效果提升、65%的抗外力挤压的效果提升。并且,采用该衬底层1后显示面板的弯折应力小于失效阈值,即弯折失效风险较低。Specifically, the specific manufacturing process of the substrate layer 1 can be as follows: first depositing a SiN x film layer rich in H atoms with a thickness of 200-300 nm on the back of the UTG. The UTG thickness is about [20,50] μm, and then attaching the UTG to On a normal 0.5mm thick carrier glass, after completing the normal drive backplane layer 2 process, due to the many high-temperature processes in the drive backplane layer 2 process, hydrogen explosion of the SiN x film layer on the backside will occur, reducing the attachment of UTG to the carrier glass. Therefore, after completing the drive backplane layer 2 process, the TPF film is attached and mechanically peeled off, and then the bottom film is attached. By using UTG with a thickness of [20,50]μm as the substrate layer 1, the reliability under external impact or extrusion can be improved compared to the existing technology. For example, according to the simulation results, using a UTG with a thickness of [20,50]μm As a folding display panel with substrate layer 1, UTG has a 97% improvement in resistance to external force tip impact and a 65% improvement in resistance to external extrusion compared to the existing technology. Moreover, after using the substrate layer 1, the bending stress of the display panel is less than the failure threshold, that is, the risk of bending failure is low.
在一种可能的实施方式中,衬底层1为超高分子量聚乙烯(Ultra High Molecular Weight Polyethylene,UHMWPE)层,超高分子量聚乙烯层的弹性模量≥30Gpa。在另一实施例中,也可以选择其它弹性模量(例如,弹性模量≥20Gpa)的HUMWPE层作为衬底层1。In a possible implementation, the substrate layer 1 is an ultra-high molecular weight polyethylene (UHMWPE) layer, and the elastic modulus of the ultra-high molecular weight polyethylene layer is ≥30 Gpa. In another embodiment, a HUMWPE layer with other elastic modulus (for example, elastic modulus ≥ 20 Gpa) can also be selected as the substrate layer 1 .
具体地,该UHMWPE层的配方主要包括:超高分子量(分子量Mw>100万)的聚乙烯,以及少量的特定小分子量的聚乙烯。通过采用弹性模量≥30Gpa的UHMWPE作为衬底层1,相对于现有技术,可以提高在外力冲击或挤压下的可靠性,例如,根据仿真结果,采用弹性模量≥30Gpa的UHMWPE作为衬底层1的折叠显示面板,相对于现有技术,具有71%的抗外力尖头冲击的效果提升、46%的抗外力挤压的效果提升。并且,采用该衬底层1后显示面板的弯折应力小于失效阈值,即弯折失效风险较低。Specifically, the formula of the UHMWPE layer mainly includes: ultra-high molecular weight (molecular weight Mw>1 million) polyethylene, and a small amount of specific small molecular weight polyethylene. By using UHMWPE with elastic modulus ≥30Gpa as the substrate layer 1, the reliability under external impact or extrusion can be improved compared to the existing technology. For example, according to the simulation results, UHMWPE with elastic modulus ≥30Gpa is used as the substrate layer. 1's folding display panel has a 71% improvement in resistance to external force tip impact and a 46% improvement in resistance to external force extrusion compared to the existing technology. Moreover, after using the substrate layer 1, the bending stress of the display panel is less than the failure threshold, that is, the risk of bending failure is low.
在另一种可能的实施方式中,作为村底层1的超高分子量聚乙烯层可以替换为聚对苯撑苯并双口恶唑层。聚对苯撑苯并双口恶唑层的弹性模量≥20Gpa。由于聚对苯撑苯并双口恶唑具有耐高温特性,可以降低显示面板的制作难度,提高所述显示面板的制造良率。In another possible implementation, the ultra-high molecular weight polyethylene layer as the bottom layer 1 can be replaced by a poly-p-phenylene benzobisoxazole layer. The elastic modulus of the polyparaphenylene benzobioxazole layer is ≥20Gpa. Since polyparaphenylene benzobioxazole has high temperature resistance, the manufacturing difficulty of the display panel can be reduced and the manufacturing yield of the display panel can be improved.
在一种可能的实施方式中,第一化学气相沉积层411的材料为氧化硅、氮化硅或氮氧化硅;第一原子层沉积层421的材料为氧化铝或氧化铪。In a possible implementation, the material of the first chemical vapor deposition layer 411 is silicon oxide, silicon nitride or silicon oxynitride; the material of the first atomic layer deposition layer 421 is aluminum oxide or hafnium oxide.
在一种可能的实施方式中,第三化学气相沉积层271的材料为氮化硅,以实现对TFT性能的修复作用;第三原子层沉积层272的材料为氧化铝、氧化钛、氧化硅和氧化铪。In a possible implementation, the material of the third chemical vapor deposition layer 271 is silicon nitride to achieve the repair function of the TFT performance; the material of the third atomic layer deposition layer 272 is aluminum oxide, titanium oxide, silicon oxide and hafnium oxide.
本申请实施例还提供一种电子设备,包括上述任意实施例的折叠显示面板。折叠显示面板的具体结构和原理与上述实施例相同,在此不再赘述。该电子设备可以是例如手机、平板电脑等任何具有折叠功能或折叠显示结构的电子设备。An embodiment of the present application also provides an electronic device, including the folding display panel of any of the above embodiments. The specific structure and principle of the folding display panel are the same as the above-mentioned embodiments, and will not be described again here. The electronic device may be, for example, a mobile phone, a tablet computer, or any other electronic device with a folding function or a folding display structure.
本申请实施例中,“至少一个”是指一个或者多个,“多个”是指两个或两个以上。“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示单独存在A、同时存在A和B、单独存在B的情况。其中A,B可以是单数或者复数。字符“/”一般表示前后关联对象是一种“或”的关系。“以下至少一项”及其类似表达,是指的这些项中的任意组合,包括单项或复数项的任意组合。例如,a,b和c中的至少一项可以表示:a,b,c,a-b,a-c,b-c,或a-b-c,其中a,b,c可以是单个,也可以是多个。
In the embodiments of this application, "at least one" refers to one or more, and "multiple" refers to two or more. "And/or" describes the relationship between associated objects, indicating that there can be three relationships. For example, A and/or B can represent the existence of A alone, the existence of A and B at the same time, or the existence of B alone. Where A and B can be singular or plural. The character "/" generally indicates that the related objects are in an "or" relationship. "At least one of the following" and similar expressions refers to any combination of these items, including any combination of single or plural items. For example, at least one of a, b and c can represent: a, b, c, ab, ac, bc, or abc, where a, b, c can be single or multiple.
以上仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。
The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included in the protection scope of this application.
Claims (14)
- 一种折叠显示面板,其特征在于,包括:A folding display panel, characterized by including:依次层叠设置的衬底层、驱动背板层、发光层和薄膜封装层;The substrate layer, driving backplane layer, light-emitting layer and thin film encapsulation layer are stacked in sequence;在远离所述发光层的方向上,所述薄膜封装层包括依次层叠且相邻设置的第一化学气相沉积层和第一原子层沉积层,所述第一化学气相沉积层的厚度范围为[100,300]nm,所述第一原子层沉积层的厚度范围为[20,50]nm,所述第一化学气相沉积层和所述第一原子层沉积层为无机层。In a direction away from the light-emitting layer, the thin film encapsulation layer includes a first chemical vapor deposition layer and a first atomic layer deposition layer that are stacked and adjacently arranged in sequence, and the thickness range of the first chemical vapor deposition layer is [ 100, 300] nm, the thickness range of the first atomic layer deposition layer is [20, 50] nm, the first chemical vapor deposition layer and the first atomic layer deposition layer are inorganic layers.
- 根据权利要求1所述的折叠显示面板,其特征在于,The folding display panel according to claim 1, characterized in that:在远离所述发光层的方向上,所述薄膜封装层还包括依次层叠且相邻设置的有机缓冲层、第二化学气相沉积层和第二原子层沉积层,所述第二化学气相沉积层的厚度范围为[100,300]nm,所述第二原子层沉积层的厚度范围为[20,50]nm,所述第二化学气相沉积层和所述第二原子层沉积层为无机层;In a direction away from the light-emitting layer, the thin film encapsulation layer also includes an organic buffer layer, a second chemical vapor deposition layer and a second atomic layer deposition layer that are stacked and adjacently arranged in sequence. The second chemical vapor deposition layer The thickness range is [100, 300] nm, the thickness range of the second atomic layer deposition layer is [20, 50] nm, the second chemical vapor deposition layer and the second atomic layer deposition layer are inorganic layers;所述有机缓冲层位于所述第一原子层沉积层和所述第二化学气相沉积层之间。The organic buffer layer is located between the first atomic layer deposition layer and the second chemical vapor deposition layer.
- 根据权利要求1或2所述的折叠显示面板,其特征在于,The folding display panel according to claim 1 or 2, characterized in that:在靠近所述发光层的方向上,所述驱动背板层包括依次层叠设置的阻挡层、缓冲层、半导体层、第一栅极绝缘层、栅极金属层、第二栅极绝缘层、电容层、层间绝缘层、源漏金属层和钝化层;In a direction close to the light-emitting layer, the driving backplane layer includes a barrier layer, a buffer layer, a semiconductor layer, a first gate insulating layer, a gate metal layer, a second gate insulating layer, and a capacitor that are stacked in sequence. layer, interlayer insulating layer, source-drain metal layer and passivation layer;在靠近所述发光层的方向上,所述层间绝缘层包括依次层叠且相邻设置的第三化学气相沉积层和第三原子层沉积层,所述第三化学气相沉积层的厚度范围为[100,200]nm,所述第三原子层沉积层的厚度范围为[20,50]nm。In a direction close to the light-emitting layer, the interlayer insulating layer includes a third chemical vapor deposition layer and a third atomic layer deposition layer that are sequentially stacked and arranged adjacently. The thickness of the third chemical vapor deposition layer ranges from [100, 200] nm, and the thickness range of the third atomic layer deposition layer is [20, 50] nm.
- 根据权利要求3所述的折叠显示面板,其特征在于,The folding display panel according to claim 3, characterized in that:所述阻挡层和所述钝化层均为原子层沉积层。The barrier layer and the passivation layer are both atomic layer deposition layers.
- 根据权利要求1到4任一项所述的折叠显示面板,其特征在于,The folding display panel according to any one of claims 1 to 4, characterized in that:所述衬底层为聚酰亚胺层,所述聚酰亚胺层的弹性模量大于20Gpa。The substrate layer is a polyimide layer, and the elastic modulus of the polyimide layer is greater than 20 Gpa.
- 根据权利要求1到4任一项所述的折叠显示面板,其特征在于,The folding display panel according to any one of claims 1 to 4, characterized in that:所述衬底层为超薄柔性玻璃,所述超薄柔性玻璃的厚度范围为[20,50]μm。The substrate layer is ultra-thin flexible glass, and the thickness range of the ultra-thin flexible glass is [20, 50] μm.
- 根据权利要求1到4任一项所述的折叠显示面板,其特征在于,The folding display panel according to any one of claims 1 to 4, characterized in that:所述衬底层为超高分子量聚乙烯层,所述超高分子量聚乙烯层的弹性模量≥30Gpa。The substrate layer is an ultra-high molecular weight polyethylene layer, and the elastic modulus of the ultra-high molecular weight polyethylene layer is ≥30 Gpa.
- 根据权利要求1到4任一项所述的折叠显示面板,其特征在于,The folding display panel according to any one of claims 1 to 4, characterized in that:所述衬底层为聚对苯撑苯并双口恶唑层。The substrate layer is a polyparaphenylene benzobisoxazole layer.
- 根据权利要求1到8任一项所述的折叠显示面板,其特征在于,The folding display panel according to any one of claims 1 to 8, characterized in that:所述第一化学气相沉积层的材料为氧化硅、氮化硅或氮氧化硅;The material of the first chemical vapor deposition layer is silicon oxide, silicon nitride or silicon oxynitride;所述第一原子层沉积层的材料为氧化铝或氧化铪。The material of the first atomic layer deposition layer is aluminum oxide or hafnium oxide.
- 根据权利要求3到9任一项所述的折叠显示面板,其特征在于,The folding display panel according to any one of claims 3 to 9, characterized in that:所述第三化学气相沉积层的材料为氮化硅;The material of the third chemical vapor deposition layer is silicon nitride;所述第三原子层沉积层的材料为氧化铝、氧化钛、氧化硅和氧化铪。The third atomic layer deposition layer is made of aluminum oxide, titanium oxide, silicon oxide and hafnium oxide.
- 一种折叠显示面板制备方法,其特征在于,包括:A method for preparing a folding display panel, which is characterized by including:提供依次层叠设置的衬底层、驱动背板层和发光层;Provide a substrate layer, a driving backplane layer and a light-emitting layer that are stacked in sequence;在所述发光层远离所述驱动背板层的一侧通过化学气相沉积工艺形成第一化学气相沉积层,所述第一化学气相沉积层的厚度范围为[100,300]nm,所述第一化学气相沉积层为无机层;A first chemical vapor deposition layer is formed on the side of the light-emitting layer away from the driving backplane layer through a chemical vapor deposition process. The thickness of the first chemical vapor deposition layer is in the range of [100, 300] nm. The vapor deposition layer is an inorganic layer;在所述第一化学气相沉积层远离所述发光层的一侧表面通过原子层沉积工艺形成第一原子层沉积层,所述第一原子层沉积层的厚度范围为[20,50]nm,所述第一原子层沉积层为无机层。A first atomic layer deposition layer is formed on the surface of the first chemical vapor deposition layer away from the light-emitting layer through an atomic layer deposition process. The thickness of the first atomic layer deposition layer ranges from [20, 50] nm, The first atomic layer deposition layer is an inorganic layer.
- 根据权利要求11所述的方法,其特征在于,The method according to claim 11, characterized in that:所述提供依次层叠设置的衬底层、驱动背板层和发光层包括:The method of providing a substrate layer, a driving backplane layer and a light-emitting layer that are stacked in sequence includes:形成衬底层;form a substrate layer;在所述衬底层表面依次形成阻挡层、缓冲层、半导体层、第一栅极绝缘层、栅极金属层、第二栅极绝缘层和电容层;A barrier layer, a buffer layer, a semiconductor layer, a first gate insulating layer, a gate metal layer, a second gate insulating layer and a capacitor layer are sequentially formed on the surface of the substrate layer;在所述电容层远离所述半导体层的一侧通过化学气相沉积工艺形成第三化学气相沉积层,所述第三化学气相沉积层的厚度范围为[100,200]nm; A third chemical vapor deposition layer is formed on the side of the capacitor layer away from the semiconductor layer through a chemical vapor deposition process, and the thickness of the third chemical vapor deposition layer ranges from [100, 200] nm;在所述第三化学气相沉积层远离所述半导体层的一侧表面通过原子层沉积工艺形成第三原子层沉积层,所述第三原子层沉积层的厚度范围为[20,50]nm;A third atomic layer deposition layer is formed on the side surface of the third chemical vapor deposition layer away from the semiconductor layer through an atomic layer deposition process, and the thickness range of the third atomic layer deposition layer is [20, 50] nm;在所述第三原子层沉积层远离所述半导体层的一侧依次形成源漏金属层和钝化层;Form a source-drain metal layer and a passivation layer in sequence on the side of the third atomic layer deposition layer away from the semiconductor layer;在所述钝化层远离所述半导体层的一侧形成发光层。A light-emitting layer is formed on a side of the passivation layer away from the semiconductor layer.
- 根据权利要求11或12所述的方法,其特征在于,The method according to claim 11 or 12, characterized in that,在所述提供依次层叠设置的衬底层、驱动背板层和发光层的过程中,通过原子层沉积工艺形成所述阻挡层和所述钝化层。In the process of providing a substrate layer, a driving backplane layer and a light-emitting layer that are stacked in sequence, the barrier layer and the passivation layer are formed through an atomic layer deposition process.
- 一种电子设备,其特征在于,包括如权利要求1至10中任意一项所述的折叠显示面板。 An electronic device, characterized by comprising the folding display panel according to any one of claims 1 to 10.
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CN108649138A (en) * | 2018-04-28 | 2018-10-12 | 武汉华星光电半导体显示技术有限公司 | Display panel and preparation method thereof |
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CN111697004A (en) * | 2019-03-14 | 2020-09-22 | 三星显示有限公司 | Display device |
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