WO2024088348A1 - Led display panel, display screen, and electronic device - Google Patents

Led display panel, display screen, and electronic device Download PDF

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Publication number
WO2024088348A1
WO2024088348A1 PCT/CN2023/126861 CN2023126861W WO2024088348A1 WO 2024088348 A1 WO2024088348 A1 WO 2024088348A1 CN 2023126861 W CN2023126861 W CN 2023126861W WO 2024088348 A1 WO2024088348 A1 WO 2024088348A1
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WO
WIPO (PCT)
Prior art keywords
layer
display panel
led display
support
support structure
Prior art date
Application number
PCT/CN2023/126861
Other languages
French (fr)
Chinese (zh)
Inventor
魏山山
井海龙
王垚
方建平
龙浩晖
Original Assignee
华为技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Publication of WO2024088348A1 publication Critical patent/WO2024088348A1/en

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Classifications

    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/15Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/10OLEDs or polymer light-emitting diodes [PLED]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/844Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/122Pixel-defining structures or layers, e.g. banks

Definitions

  • the present application relates to the field of display technology, and in particular to an LED display panel, a display screen and an electronic device.
  • the display screen of the electronic device is provided with an LED display panel, which is used to realize functions such as display and touch control.
  • the existing LED display panel has a weak pressure bearing capacity.
  • the pixel unit, metal circuit and other structures of the LED display panel are easily damaged, resulting in partial black screen, black spots, black flashes, touch failure and other problems on the display screen.
  • the reliability of the existing display screen is poor, which affects the service life of the electronic device.
  • the purpose of the present application is to provide an LED display panel, a display screen and an electronic device.
  • the LED display panel provided in the present application improves the pressure bearing capacity of the LED display panel by setting a support structure, thereby improving the reliability and service life of the LED display panel.
  • the present application provides an LED display panel.
  • the LED display panel provided by the present application includes a substrate, a plurality of pixel units, and a plurality of supporting structures, wherein the plurality of supporting structures and the plurality of pixel units are fixed on the same side of the substrate, the plurality of pixel units are arranged at intervals from each other, the plurality of supporting structures are located in the gaps between the plurality of pixel units, the LED display panel includes a display area and a supporting area, the display area is an area corresponding to the plurality of pixel units, the supporting area is an area corresponding to the plurality of supporting structures, and the elastic modulus of the LED display panel in the supporting area is greater than the elastic modulus of the LED display panel in the display area.
  • a supporting structure is arranged between pixel units, and the elastic modulus of the LED display panel in the supporting area is greater than the elastic modulus of the LED display panel in the display area, that is, the supporting structure can withstand more pressure, thereby reducing the pressure on the pixel unit and improving the reliability of the LED display panel, thereby improving the reliability and service life of the display screen and electronic equipment.
  • the multiple support structures all include a first sub-support structure
  • the pixel unit includes a plurality of first functional layers stacked together
  • the first sub-support structure includes a plurality of first support members stacked together
  • the multiple first support members are respectively made of the same material as some of the first functional layers in the multiple first functional layers of the pixel unit, so that the multiple first support members can be manufactured through the same process as some of the first functional layers in the multiple first functional layers.
  • the support structure can be prepared without adding any additional steps, thereby improving the pressure-bearing capacity of the LED display panel without additionally increasing the manufacturing cost.
  • the LED display panel also includes a flat layer, which is located on the upper side of the multiple first sub-support structures and the multiple pixel units, the thickness of the flat layer in the support area is less than the thickness of the flat layer in the display area, and the elastic modulus of the flat layer is less than the elastic modulus of any one of the multiple first functional layers.
  • the elastic modulus of the flat layer is smaller than the elastic modulus of the multiple first functional layers of the pixel unit, that is, the elastic modulus of the flat layer is smaller than the elastic modulus of other structures of the LED display panel in the support area and the display area.
  • the thickness of the flat layer of the LED display panel in the support area is smaller than the thickness of the flat layer in the display area, that is, the proportion of the flat layer in the structure of the support area is smaller than the proportion in the structure of the display area, and the proportion of other structures with higher elastic modulus in the support area is higher than that in the display area, so that the elastic modulus of the LED display panel in the support area is higher than that in the display area, so as to achieve the technical effect of increasing the pressure-bearing capacity of the LED display panel through the support structure.
  • multiple first support members correspond one-to-one to multiple first functional layers
  • the materials and thicknesses of the first support members and the corresponding first functional layers are the same
  • the multiple first support members are stacked in sequence in the thickness direction
  • at least one first functional layer among the multiple first functional layers is located on the same layer as the other first functional layers and is staggered.
  • the number of the first supporting members of the first sub-support structure is greater than the number of the first functional layers of the pixel unit. Because the first supporting members and their corresponding first functional layers have the same material and thickness, the elastic modulus of the LED display panel in the supporting area is higher than that in the display area, so as to achieve the technical effect of increasing the pressure bearing capacity of the LED display panel through the supporting structure.
  • the bottom of the first sub-support structure and the bottom of the pixel unit are located in the same plane, and the maximum distance between the top of the first sub-support structure and the substrate is greater than the maximum distance between the top of the pixel unit and the substrate.
  • the top of the first sub-support structure is higher than the top of the pixel unit in the thickness direction, so that the support structure can bear all or most of the external pressure, further reducing the pressure on the pixel unit, thereby further increasing the pressure-bearing capacity of the LED display panel.
  • the multiple first functional layers of the pixel unit include a pixel definition layer, and there is a support member among the multiple first support members that is manufactured through the same half-tone mask process as the pixel definition layer, and the thickness of the support member is greater than the maximum thickness of the pixel definition layer.
  • the thickness of the support member is greater than the maximum thickness of the pixel definition layer, so that the maximum distance between the top of the first sub-support structure and the substrate is greater than the maximum distance between the top of the pixel unit and the substrate.
  • the LED display panel also includes multiple first packaging structures, the multiple first packaging structures correspond one-to-one to the multiple pixel units, and the first packaging structures are used to encapsulate the corresponding pixel units;
  • the first packaging structure includes a top packaging structure and a bottom packaging layer, the bottom packaging layer is fixed to the bottom of the pixel unit, at least part of the structure of the top packaging structure covers the upper surface of the pixel unit, and the top packaging structure is in sealing contact with the bottom packaging layer.
  • impurities such as water and/or oxygen entering the pixel unit will cause the OLED device layer of the pixel unit to fail or the cathode to lose its electrical properties, thereby causing the pixel unit to be unable to emit light.
  • water and/or oxygen can be prevented from diffusing between adjacent pixel units. Even if the encapsulation structure of a single pixel unit fails, it will not affect other pixel units, avoiding a wide range of impacts, thereby avoiding problems such as black spots and partial black screens, and improving the reliability of the LED display panel.
  • multiple pixel units will also be subjected to stress such as compression or pulling.
  • Multiple pixel units are individually encapsulated through multiple first encapsulation structures, and there is space between adjacent pixel units, so that when the LED display panel is bent or curled, the pixel units can release the stress caused by the deformation by being relatively close or relatively far away, thereby reducing the impact of the stress caused by the deformation on the pixel units themselves, improving the reliability of the LED display panel, and the reliability and service life of the display screen and electronic equipment; the pixel units can release the stress caused by the deformation by being relatively close or relatively far away, and can also improve the bending performance of the display screen including the LED display panel to achieve a smaller bendable radius.
  • the top packaging structure can block water and/or oxygen from the upper side of the pixel unit
  • the bottom packaging layer can block water and/or oxygen from the lower side of the pixel unit, thereby improving the packaging performance of the first packaging structure and further improving the reliability of the LED display panel, display screen and electronic equipment.
  • At least one support structure among the multiple support structures includes two fourth support members, and the two fourth support members are made of the same material as the top packaging structure and the bottom packaging layer, respectively, so that the two fourth support members can be manufactured through the same process as the top packaging structure and the bottom packaging layer, respectively.
  • the support structure can be prepared without adding any additional steps, thereby improving the pressure-bearing capacity of the LED display panel without additionally increasing the manufacturing cost.
  • the LED display panel also includes multiple driving units, the multiple driving units are located between the multiple pixel units and the substrate, the multiple driving units are connected to the multiple pixel units, the multiple driving units are used to respond to driving signals and make the multiple pixel units emit light according to the driving signals, and the multiple driving units are staggered with the multiple supporting structures.
  • a plurality of driving units are arranged into a driving array, and the LED display panel can be actively driven through the driving array.
  • At least one support structure among the multiple support structures includes a second sub-support structure, the second sub-support structure is located on the lower side of the first sub-support structure, the drive unit includes a plurality of stacked second functional layers, the second sub-support structure includes a plurality of stacked second support members, and the plurality of second support members are respectively made of the same material as some of the plurality of second functional layers of the drive unit, so that the plurality of second support members can be manufactured through the same process as some of the plurality of second functional layers.
  • the support structure can be prepared without adding any additional steps, thereby improving the pressure-bearing capacity of the LED display panel without additionally increasing the manufacturing cost.
  • the LED display panel further includes a plurality of second packaging structures, the plurality of second packaging structures correspond one-to-one to the plurality of pixel units, and the second packaging structures are used to package the corresponding pixel units;
  • the driving unit includes a third packaging structure, at least a portion of the second packaging structure covers an upper surface of the pixel unit, and the second packaging structure is in sealing contact with the third packaging structure.
  • the pixel unit is packaged together by the third packaging structure located in the driving unit and the second packaging structure, that is, the third packaging structure located in the driving unit replaces the bottom packaging layer of the first packaging structure, so that the anode of the pixel unit can be directly prepared on the first planarization layer, eliminating the bottom packaging layer, reducing the number of stacking layers of the LED display panel, thereby reducing the thickness of the LED display panel to meet the demand for lightness and thinness; it can also reduce the process steps and reduce costs.
  • the LED display panel further includes a touch layer and/or an anti-reflection layer disposed on the upper side of the plurality of pixel units, and a plurality of support structures.
  • There is at least one supporting structure including a third sub-support structure the third sub-support structure is located on the upper side of the first sub-support structure, the touch layer and/or the anti-reflection layer includes a plurality of third functional layers stacked together, the third sub-support structure includes a plurality of third supporting members stacked together, and the plurality of third supporting members are respectively made of the same material as some of the third functional layers in the plurality of third functional layers, so that the plurality of third supporting members can be manufactured through the same process as some of the third functional layers in the plurality of third functional layers.
  • the support structure can be prepared without adding any additional steps, thereby improving the pressure-bearing capacity of the LED display panel without additionally increasing the manufacturing cost.
  • the extension directions of the multiple support structures are the same; or the multiple support structures include a first support structure and a second support structure, and there is an angle between the extension direction of the first support structure and the extension direction of the second support structure.
  • the first supporting structure and the second supporting structure jointly provide support, which can further improve the pressure-bearing capacity of the LED display panel and further improve the reliability and service life of the display screen and the electronic device.
  • the plurality of pixel units are arranged in an array of multiple rows and columns, and the plurality of support structures extend along the direction of the rows or columns.
  • a plurality of pixel units are packaged in columns or rows.
  • At least one support structure among a plurality of support structures is disposed between two adjacent rows of pixel units; or at least one support structure among a plurality of support structures is disposed between two adjacent columns of pixel units.
  • multiple supporting structures are used to jointly provide support, which can further improve the pressure-bearing capacity of the LED display panel and further improve the reliability and service life of the display screen and electronic equipment.
  • the substrate can be curved.
  • the substrate can be bent so that the LED display panel composed of the substrate and the components prepared on the upper side of the substrate can also be bent, and then the display screen including the LED display panel can also be bent.
  • the present application further provides a display screen.
  • the display screen provided by the present application includes an LED display panel.
  • the display screen includes an LED display panel, and the LED display panel improves the pressure-bearing capacity of the LED display panel by setting a supporting structure, thereby improving the reliability and service life of the LED display panel and the display screen.
  • the present application further provides an electronic device.
  • the electronic device provided by the present application includes one or more display screens.
  • the display screen includes an LED display panel, and the LED display panel improves the pressure-bearing capacity of the LED display panel by setting a supporting structure, thereby improving the reliability and service life of the LED display panel, the display screen and the electronic equipment.
  • the display screen can be bent along a bending direction, and the support structure extends along the bending direction of the display screen.
  • the elastic modulus of the support structure is relatively high, and the support structure extends along the bending direction, which can reduce the obstruction of the support structure to the bending of the display screen, thereby ensuring the ductility of the display screen while having a higher pressure-bearing capacity.
  • the size of the display screen can vary.
  • the size of one side of the display screen can be extended to multiple times of its shortest size, for example, 1.5 times, 2 times.
  • the sizes of both sides of the display screen can be changed.
  • FIG1 is a schematic structural diagram of an electronic device provided by the present application when it is in an open state
  • FIG2 is a schematic structural diagram of the electronic device shown in FIG1 when it is in a closed state
  • FIG3 is a schematic structural diagram of the electronic device shown in FIG1 in another embodiment when it is in a closed state;
  • FIG4 is a schematic diagram of the internal structure of the display screen shown in FIG1 in some embodiments.
  • FIG5 is a schematic diagram of the internal structure of the LED display panel shown in FIG4 in some embodiments.
  • FIG6 is a schematic diagram of the internal structure of the LED display panel shown in FIG4 in other embodiments.
  • FIG7 is a schematic diagram of the internal structure of the LED display panel shown in FIG4 in some other embodiments.
  • FIG8 is a schematic diagram showing the distribution of signal transmission lines of the LED display panel shown in FIG5 ;
  • FIG9 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 taken along the line A-A;
  • FIG10 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 taken along the section B-B;
  • FIG11 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 taken along the C-C section;
  • FIG12 is a schematic diagram of a partial structure of an LED display panel prepared by step 001 of the manufacturing process of an embodiment of the present application;
  • FIG13 is a schematic diagram of a portion of the structure of an LED display panel prepared by steps 001 and 002 of the manufacturing process of an embodiment of the present application;
  • FIG. 14 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 001 to 003 of the manufacturing process of an embodiment of the present application;
  • FIG. 15 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 001 to 004 of the manufacturing process of an embodiment of the present application;
  • FIG16 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 cut along A-A in some other embodiments;
  • FIG17 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 cut along B-B in some other embodiments;
  • FIG18 is a schematic diagram of a portion of the structure of an LED display panel prepared by step 006 of the manufacturing process of an embodiment of the present application;
  • FIG. 19 is a schematic diagram of a portion of the structure of an LED display panel prepared by steps 006 and 007 of the manufacturing process of an embodiment of the present application;
  • FIG20 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 006 to 008 of the manufacturing process of an embodiment of the present application;
  • FIG21 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 006 to 009 of the manufacturing process of an embodiment of the present application;
  • FIG. 22 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 006 to 010 of the manufacturing process of an embodiment of the present application;
  • Figure 23 is a schematic diagram of the internal structure of the LED display panel provided in the present application, cut along B-B in some other embodiments.
  • connection should be understood in a broad sense.
  • connection can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium.
  • fixed connection means that the two are connected to each other and the relative position relationship after the connection remains unchanged. It should be understood that when component A is fixedly connected to component C through component B, changes in the relative position relationship caused by the deformation of components A, component B and component C themselves are allowed.
  • the term “plurality” means at least two.
  • the term “above” includes the number itself.
  • the term “and/or” is a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B may represent: A exists alone, A and B exist at the same time, and B exists alone.
  • the terms “first”, “second”, etc. are used only for descriptive purposes and cannot be understood as suggesting or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as “first” or “second” may explicitly or implicitly include one or more of the features.
  • FIG. 1 is a schematic diagram of the structure of an electronic device 100 provided by the present application when it is in an open state.
  • the present application provides an electronic device 100.
  • the electronic device 100 can be a mobile phone, a tablet, a laptop computer, a television, a scroll-type device, a video surveillance device, a wearable device, an augmented reality (AR) device, a virtual reality (VR) device, an ultra-mobile personal computer (UMPC), a netbook, a personal digital assistant (PDA), an unmanned aerial vehicle (unmanned aerial vehicle, referred to as a drone), a driving recorder and other electronic products.
  • the wearable device can be a smart bracelet, a smart watch, a wireless headset, glasses and a helmet.
  • the scroll-type device can be a smart pen, a digital scroll and other devices.
  • the embodiment of the present application is described by taking the electronic device 100 as a mobile phone as an example.
  • the electronic device 100 may include a display screen 1.
  • the display screen 1 may integrate a display function and a touch sensing function.
  • the display function of the display screen 1 is used to display images, videos, etc.
  • the touch sensing function of the display screen 1 is used to sense the user's touch action to achieve human-computer interaction.
  • the display screen 1 can be bent and used as a folding screen, a rolled screen or a curved screen.
  • the size of the display screen 1 can also be changed and used as a stretch screen.
  • the size of one of the sides of the display screen 1 can be changed. For example: the size of one of the sides of the display screen 1 can be stretched to multiple times of its shortest size, for example: 1.5 times, 2 times. In some other embodiments, the sizes of both sides of the display screen 1 can be changed.
  • the display screen 1 can be an LED (light-emitting diode) display screen 1, including an organic light-emitting diode (OLED) display screen 1, a flexible light-emitting diode (FLED) display screen 1, a MiniLED display screen 1, a micro light-emitting diode (microLED) display screen 1, a Micro-OLED display screen 1, a quantum dot light emitting diode (QLED) display screen 1, etc.
  • LED light-emitting diode
  • OLED organic light-emitting diode
  • FLED flexible light-emitting diode
  • MiniLED a micro light-emitting diode
  • microLED micro light-emitting diode
  • QLED quantum dot light emitting diode
  • the display screen 1 may be driven actively by using an active matrix (AM), for example, the active matrix may be a thin film transistor (TFT) array or a micro IC array, etc.
  • the display screen 1 may be driven passively by using a positive matrix (PM), for example, an array formed by cross-arranging a plurality of cathodes and anodes 201 .
  • AM active matrix
  • PM positive matrix
  • This application is described by taking the display screen 1 as an OLED display screen 1 as an example.
  • FIG. 2 is a schematic structural diagram of the electronic device 100 shown in FIG. 1 when it is in a closed state.
  • the electronic device 100 can be unfolded to an open state; as shown in FIG. 2 , the electronic device 100 can also be folded to a closed state.
  • the electronic device 100 can also be unfolded or folded to an intermediate state, and the intermediate state can be any state between the open state and the closed state.
  • the electronic device 100 has a shaft 2, and the shaft 2 can be deformed to open or close the electronic device 100.
  • the display screen 1 can move with the electronic device 100.
  • the display screen 1 when the electronic device 100 is in an open state, the display screen 1 is flattened, and the display screen 1 can display in full screen, so that the electronic device 100 has a larger display area to improve the viewing experience and operation experience of the user.
  • the electronic device 100 When the electronic device 100 is in a closed state, the plane size of the electronic device 100 is small, which is convenient for the user to carry and store.
  • the display screen 1 has a strong pressure bearing capacity.
  • the surfaces of the shaft 2, the middle frame and other components of the electronic device 100 facing the display screen 1 are uneven, thereby squeezing the display screen 1.
  • the shaft 2 will also squeeze the display screen 1 during the deformation process.
  • the display screen 1 has a strong pressure bearing capacity, so that even if the display screen 1 is squeezed, it will not be damaged, thereby improving the reliability and service life of the display screen 1 and the electronic device 100.
  • FIG. 3 is a schematic diagram of the structure of the electronic device 100 shown in FIG. 1 in another embodiment when it is in a closed state.
  • the display screen 1 when the electronic device 100 is in a closed state, the display screen 1 may be located inside the electronic device 100. In some other embodiments, when the electronic device 100 is in a closed state, the display screen 1 may also be located outside the electronic device 100.
  • the display screen 1 when the electronic device 100 is in a closed state, the display screen 1 is located inside the electronic device 100.
  • the display screen 1 has a relatively small bendable radius.
  • the bendable radius of a component is the minimum radius at which the component will not be kinked, damaged, or have its life shortened.
  • the bendable radius of the component is the radius of the inner surface of the component.
  • the thinner the bendable radius of the display screen 1 when the thickness of the electronic device 100 is constant, the smaller the bendable radius of the display screen 1, the larger the space that the hinge 2 can occupy.
  • the display screen 1 has a smaller bendable radius, which can leave enough space for the hinge 2 and reduce the difficulty of designing the hinge 2.
  • the bendable radius of the display screen 1 may be less than 2 mm, such as 1.7 mm, 1.0 mm or 0.5 mm. In some other embodiments, the bendable radius of the display screen 1 may be less than 1.7 mm; or the bendable radius of the display screen 1 may be less than 0.5 mm.
  • the display screen 1 when the electronic device 100 is in a closed state, the display screen 1 is located outside the electronic device 100.
  • the display screen 1 has a strong pressure bearing capacity, so that the display screen 1 will not be damaged even when it is impacted and/or squeezed by falling or the like. Therefore, the display screen 1 and the electronic device 100 provided by the present application have high reliability and long service life.
  • FIG. 4 is a schematic diagram of the internal structure of the display screen 1 shown in FIG. 1 in some embodiments.
  • the display screen 1 may include a protective cover plate 11, an LED display panel 12, a heat dissipation layer 13 and a protective layer 14 which are stacked in sequence.
  • the protective cover plate 11 may be made of transparent glass, or organic materials such as polyimide, so as to reduce the impact on the display effect of the display screen 1 while playing a protective role.
  • the LED display panel 12 is used to emit a light signal to achieve a display function.
  • the heat dissipation layer 13 may be made of a metal layer such as copper foil, which is used to conduct the heat of the LED display panel 12 to reduce the temperature of the LED display panel 12.
  • the protective layer 14 may be made of materials such as foam and silica gel to reduce the squeezing effect of the lower side components of the display screen 1 on the display screen 1, thereby improving the reliability and service life of the display screen 1.
  • the side facing the protective cover plate 11 is the upper side of the display screen 1.
  • the side away from the protective cover plate 11 is the lower side of the display screen 1.
  • the display screen 1 may not include the heat dissipation layer 13 and/or the protective layer 14.
  • the display screen 1 may also include structures such as a touch panel and/or an anti-reflection layer.
  • the touch panel is used to realize the touch function of the display screen 1
  • the anti-reflection layer is used to reduce or eliminate the reflected light on the surface of the LED display panel 12, thereby increasing the light transmittance of the LED display panel 12.
  • the touch panel and the anti-reflection layer can be arranged between the protective cover plate 11 and the LED display panel 12, and can also be arranged on the lower side of the protective cover plate 11, and the embodiments of the present application are not limited to this.
  • the various layer structures of the display screen 1 may be bonded together by optically transparent adhesive or non-transparent pressure-sensitive adhesive (not shown in the figure).
  • FIG. 5 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 4 in some embodiments.
  • the LED display panel 12 is provided with a plurality of pixel units 20 and a plurality of support structures 30.
  • the plurality of pixel units 20 are arranged at intervals, and the plurality of support structures 30 are located at the gaps between the plurality of pixel units 20.
  • the LED display panel 12 includes a display area and a support area.
  • the display area of the LED display panel 12 is an area corresponding to the plurality of pixel units 20, and the support area of the LED display panel 12 is an area corresponding to the plurality of support structures 30.
  • the elastic modulus E1 of the LED display panel 12 in the support area is greater than the elastic modulus E2 of the LED display panel 12 in the display area.
  • the elastic modulus E1 of the LED display panel 12 in the support area can be calculated by the following formula:
  • the LED display panel 12 has n layers in the support region along the thickness direction, e i is the elastic modulus of the i-th layer, and hi is the thickness of the i-th layer.
  • the ratio of the total thickness of the LED display panel 12, i includes all integer values between 1 and n.
  • the thickness direction is the thickness direction of the LED display panel 12, that is, the direction perpendicular to the plane where the substrate 121 (please refer to FIG. 9 ) of the LED display panel 12 is located.
  • the elastic modulus E2 of the LED display panel 12 in the display area can be calculated by the following formula:
  • the LED display panel 12 has m layers in the display area along the thickness direction, e k is the elastic modulus of the kth layer, h k is the ratio of the thickness of the kth layer to the total thickness of the LED display panel 12, and k includes all integer values between 1 and m.
  • the packaging structure outside the pixel unit 20 uses inorganic materials such as silicon oxide and silicon nitride, which are prone to cracks when under pressure. Water or oxygen, etc., come into contact with the cathode and OLED device of the pixel unit 20 through the cracks, causing the cathode to lose its electrode function, and the OLED device to have a reduced light-emitting efficiency or even fail to emit light, thereby causing problems such as partial black screen and black spots on the display screen 1.
  • serious cracks in the inorganic material layer can also damage the metal circuits inside the LED display panel 12, causing problems such as black flashes and touch failure on the display screen 1.
  • a supporting structure 30 is arranged between the pixel units 20, and the elastic modulus E1 of the LED display panel 12 in the supporting area is greater than the elastic modulus E2 of the LED display panel 12 in the display area, that is, the supporting structure 30 can withstand more pressure, thereby reducing the pressure on the pixel unit 20 and improving the reliability of the LED display panel 12, thereby improving the reliability and service life of the display screen 1 and the electronic device 100.
  • a plurality of pixel units 20 are arranged in an array of multiple rows and columns, and a plurality of support structures 30 extend in the direction of the rows or columns.
  • the extension direction of the support structure 30 is parallel to a certain direction, or there is a small angle between the extension direction of the support structure 30 and a certain direction due to the existence of tolerance, and the support structure 30 can be considered to extend in a certain direction.
  • the extension direction of the support structure 30 is parallel to the direction of the row or column, or there is a small angle between the extension direction of the support structure 30 and the direction of the row or column due to the existence of tolerance, and the support structure 30 can be considered to extend in the direction of the row or column.
  • At least one supporting structure 30 among the plurality of supporting structures 30 is disposed between two adjacent rows of pixel units 20 ; or at least one supporting structure 30 among the plurality of supporting structures 30 is disposed between two adjacent columns of pixel units 20 .
  • the plurality of pixel units 20 may also be arranged in an array other than the array shown in FIG. 5 .
  • the embodiments of the present application do not limit the arrangement of the plurality of pixel units 20 .
  • the plurality of pixel units 20 may be of any shape, the plurality of pixel units 20 may be of the same size, or at least one pixel unit 20 among the plurality of pixel units 20 may be of a different size from the other pixel units 20, and the embodiments of the present application do not limit this.
  • FIG. 5 only illustrates the positional relationship between the support structure 30 and the pixel unit 20, and cannot be understood as limiting the shapes of the support structure 30 and the pixel unit 20.
  • FIG. 2 and FIG. 5 Please refer to FIG. 2 and FIG. 5 in combination.
  • the display screen 1 can be bent along a first direction X, that is, the first direction X is the bending direction of the display screen 1 , and the support structure 30 extends along the first direction X.
  • the first direction X shown in FIG. 5 is the bending direction of the display screen 1 of the electronic device 100 shown in FIG. 2 .
  • the display screen 1 of the electronic device 100 shown in FIG. 3 is bent along the first direction X.
  • the bent portion is a curved structure
  • the unbent portion is still a planar structure
  • the extension direction of the intersection line between the curved structure and the planar structure is the bending direction of the display screen 1 .
  • the elastic modulus of the support structure 30 is relatively high, and the support structure 30 extends along the bending direction, which can reduce the obstruction of the support structure 30 to the bending of the display screen 1, thereby ensuring the ductility of the display screen 1 while having a higher pressure-bearing capacity.
  • the display screen 1 can be bent in multiple directions, for example, the display screen 1 can be bent in a first direction X, and can also be bent in other directions that have an angle with the first direction X. There is an angle between the other directions and the first direction X. Some of the multiple support structures 30 can extend in the first direction X, and other parts of the multiple support structures 30 can extend in other directions that have an angle with the first direction X.
  • the display screen 1 may include a plurality of side edges connected end to end in sequence.
  • the display screen 1 may be a rectangle, that is, the display screen 1 may include four side edges connected end to end in sequence.
  • the first direction X and the second direction Y may be the extension direction of two adjacent side edges of the display screen 1.
  • the column direction of the array composed of a plurality of pixel units 20 may be parallel to the first direction X, and the column direction may be parallel to the second direction Y.
  • the support structure 30 extends along the first direction X, that is, the array composed of a plurality of pixel units 20 is separated by columns.
  • the plurality of pixel units 20 may be packaged independently, that is, each pixel unit 20 is packaged by an independent packaging structure, and there is a gap between the packaging structures corresponding to each pixel unit 20, which are independent of each other, so as to realize pixel-level packaging; or column-based packaging may be adopted, that is, a plurality of pixel units 20 in a column are packaged together, and there is a gap between the packaging structures corresponding to the pixel units 20 in different columns, which are independent of each other, so as to realize pixel-column-level packaging; or row-based packaging may be adopted, that is, a plurality of pixel units 20 in a row are packaged together, and there is a gap between the packaging structures corresponding to the pixel units 20 in different rows, which are independent of each other, so as to realize pixel-row-level packaging.
  • the size of the display screen 1 in the first direction X and/or the second direction Y can be changed. There is a non-zero angle between them, that is, the size of the LED display panel 12 in the first direction X and/or the second direction Y can change.
  • the support structure 30 can extend along the direction of the size change of the LED display panel 12, that is, the support structure 30 can extend along the first direction X and/or the second direction Y. Exemplarily, please refer to Figures 1 and 5 in combination.
  • the size of the LED display panel 12 in the first direction X and/or the second direction Y can change, and then the multiple support structures 30 can all extend along the first direction X or the second direction Y.
  • the size of the LED display panel 12 in the first direction X and the second direction Y can change, and then the multiple support structures 30 can all extend along the first direction X or the second direction Y; or some of the multiple support structures 30 can extend along the first direction X, and other support structures 30 can extend along the second direction Y.
  • the elastic modulus of the support structure 30 is relatively high, and the support structure 30 extends along the direction of the size change of the display screen 1 including the LED display panel 12, which can reduce the obstruction of the support structure 30 on the size change of the display screen 1, so that it can have a higher pressure bearing capacity while ensuring the ductility of the display screen 1.
  • the maximum strain of the inorganic material layer such as the interlayer dielectric layer 405 and the gate insulation layer 403 in the LED display panel 12 provided with the support structure 30 is reduced by 30% to 40%, indicating that the pressure bearing capacity of the LED display panel 12 can be improved by providing the support structure 30.
  • the display screen 1 may include three, five or other side edges connected end to end in sequence.
  • the size of the display screen 1 on any of the side edges may vary, and the support structure 30 may extend along the direction in which the size of the display screen 1 changes.
  • the size of the display screen 1 in the third direction may also change, and the third direction and the extension direction of multiple sides of the display screen 1 are at an angle.
  • the third direction may be the extension direction of the diagonal line of the display screen 1.
  • the support structure 30 may also extend along the third direction.
  • the elastic modulus of the support structure 30 is relatively high, and the support structure 30 extends along the third direction, thereby reducing the obstruction of the support structure 30 to the dimensional change of the display screen 1 in the third direction, thereby ensuring the ductility of the display screen 1 while having a higher pressure-bearing capacity.
  • FIG. 6 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 4 in other embodiments.
  • the extension directions of the multiple support structures 30 may all be the same; as shown in FIG. 6 , the multiple support structures 30 may also include a first support structure 301 and a second support structure 302 , and there is an angle between the extension direction of the first support structure 301 and the extension direction of the second support structure 302 .
  • the display screen 1 can be bent along the first direction X, the first support structure 301 can extend along the first direction X, the second support structure 302 can extend along the second direction Y, and the second support structure 302 can be arranged alternately with the first support structure 301.
  • the first support structure 301 and the second support structure 302 jointly provide support, which can further improve the pressure bearing capacity of the LED display panel 12, and further improve the reliability and service life of the display screen 1 and the electronic device 100.
  • FIG. 7 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 4 in some other embodiments.
  • At least one of the multiple support structures 30 includes multiple support structures 303 arranged at intervals, and the multiple support structures 303 are arranged along the first direction X or the second direction Y.
  • the sizes of the multiple support structures 303 may be the same, or the size of one support structure 303 may be different from the sizes of the other support structures 303 .
  • the support structure 30 may extend along a straight line, a curve, or an irregular line.
  • the embodiments of the present application do not limit the specific structure of the support structure 30 .
  • FIG. 8 is a schematic diagram showing the distribution of signal transmission lines of the LED display panel 12 shown in FIG. 5 .
  • the LED display panel 12 includes a plurality of signal transmission lines and a plurality of driving units (not shown).
  • the plurality of driving units are connected to the plurality of pixel units 20, and the plurality of driving units are used to respond to signals and make the plurality of pixel units 20 emit light according to the signals.
  • the signal transmission lines are connected to the plurality of pixel units 20 and the plurality of driving units, and are used to transmit signals to the plurality of pixel units 20 and the plurality of driving units.
  • the plurality of signal transmission lines may include a gate signal line, a power signal line and a data signal line.
  • the gate signal line is used to transmit a gate drive signal
  • the power signal line is used to transmit a power signal
  • the data signal line is used to transmit a data signal.
  • the power signal line and the data signal line extend in a row direction
  • the gate signal line extends in a column direction.
  • the power signal line and the data signal line extending in the row direction are serpentine.
  • the display screen 1 including the LED display panel 12 is bent along the first direction X, that is, bent along the column direction.
  • the power signal line and the data signal line are serpentine and have good ductility, so that during the bending process of the display screen 1, the power signal line and the data signal line can be deformed with the bending of the display screen 1, releasing the stress generated by the bending, avoiding cracks in the power signal line and the data signal line due to stress concentration, causing black flash and other problems, and improving the reliability of the display screen 1.
  • the power signal line and the data signal line can be made of metal materials with good ductility such as aluminum, copper, and titanium aluminum alloy.
  • the gate signal line extending in the column direction may be in a straight line.
  • the display screen 1 including the LED display panel 12 is bent in the first direction X, that is, in the column direction, so that no stress is generated on the structure in the column direction.
  • the gate signal line extending in the column direction may be in a straight line without affecting the bending effect of the display screen 1, and can be prepared by the existing straight line routing process, which is convenient for the process. The process change is smaller.
  • the gate signal line can also be serpentine.
  • the gate signal line can be made of a metal material with good ductility such as aluminum, copper, titanium aluminum alloy, etc.
  • FIG. 9 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 8 cut along A-A.
  • the cross section cut along A-A passes through a plurality of pixel units 20 in one row and a plurality of support structures 30 arranged at intervals between the plurality of pixel units 20.
  • Different profile line shapes and marks in FIG. 9 represent different materials, and structures with the same profile line shape and mark are made of the same material and prepared by the same process.
  • the dotted lines in FIG. 9 divide the LED display panel 12 into two support areas and a display area, wherein the two support areas are respectively located on both sides of the display area.
  • the support structure can be located in the support area, and the support structure can also have a part of the structure located outside the support area, the pixel unit can be located in the display area, and the pixel unit can also have a part of the structure located outside the pixel unit, the support area and the display area can also not be in contact, and there can also be a part of the structure of the drive unit between the two.
  • FIG. 9 only illustrates the division method of the support area and the display area in some embodiments, and cannot be considered as a limitation on the position of the support structure, the pixel unit and the drive unit.
  • the LED display panel 12 may include a substrate 121, and a driving layer 122, a light-emitting layer 123, a touch layer 124, and an anti-reflection layer 125 fixed on the same side of the substrate 121.
  • the driving layer 122 is located between the substrate 121 and the light-emitting layer 123, and is used to respond to a signal and drive the light-emitting layer 123 to emit light according to the signal.
  • the touch layer 124 and the anti-reflection layer 125 are sequentially stacked on the upper side of the light-emitting layer 123.
  • the side of the light-emitting layer 123 away from the substrate 121 is the upper side, and the side of the light-emitting layer 123 close to the substrate 121 is the lower side.
  • the support structure 30 includes a third sub-support structure 33, a first sub-support structure 31, and a second sub-support structure 32 stacked in the thickness direction.
  • the third sub-support structure 33 is arranged on the touch layer 124 and the anti-reflection layer 125
  • the second sub-support structure 32 is arranged on the driving layer 122
  • the first sub-support structure 31 is arranged on the light-emitting layer 123.
  • the LED display panel 12 may not include one or more of the driving layer 122, the touch layer 124, and the anti-reflection layer 125.
  • the driving layer 122 may not be included, but the signal transmission is performed through the metal wiring, thereby driving the light-emitting layer 123 to emit light.
  • the support structure 30 may not include the second sub-support structure 32 and/or the third sub-support structure 33.
  • the substrate 121 may provide a flexible supporting substrate for each layer stacked thereon, which may include, but is not limited to, a first substrate material layer PI1, an insulating layer 1211, and a second substrate material layer PI2 stacked sequentially from bottom to top.
  • the insulating layer 1211 or the second substrate material layer PI2 in the substrate 121 may be omitted to simplify the structure of the substrate 121.
  • the first substrate material layer PI1 can be made of a flexible polyimide substrate material, and can also be made of flexible materials such as polyethylene terephthalate (PET), paper, metal, ultra-thin peeling, etc.
  • the second substrate material layer PI2 can be made of a flexible polyimide substrate material, and can also be made of flexible materials such as polyethylene terephthalate (PET), paper, metal, ultra-thin peeling, etc.
  • the first substrate material layer PI1 and the second substrate material layer PI2 can be made of the same material or different materials.
  • the insulating layer 1211 can be made of silicon oxide or silicon nitride material.
  • the insulating layer 1211 is an inorganic material layer, which is also prone to cracks under the action of bending. If cracks appear in the insulating layer 1211, water and oxygen will also enter the OLED light-emitting device along the cracks, causing black spots to appear on the OLED flexible display 1.
  • the substrate 121 is bendable, so that the LED display panel 12 composed of the substrate 121 and the components prepared on the upper side of the substrate 121 can also be bent, and then the display screen 1 including the LED display panel 12 can also be bent.
  • a plurality of driving units 40 are located in the driving layer 122, and a plurality of pixel units 20 are located in the light-emitting layer 123.
  • the plurality of driving units 40 are located between the plurality of pixel units 20 and the substrate 121.
  • the plurality of driving units 40 are connected to the plurality of pixel units 20, and the plurality of driving units 40 are used to respond to signals and make the plurality of pixel units 20 emit light according to the signals.
  • the plurality of first sub-support structures 31 and the plurality of pixel units 20 are arranged in the same layer, that is, the plurality of supporting structures 30 and the plurality of pixel units 20 are fixed on the same side of the substrate 121.
  • the second sub-support structure 32 is located at the lower side of the first sub-support structure 31, and the plurality of driving units 40 and the plurality of supporting structures 30 are arranged alternately.
  • the driving unit 40 includes a plurality of stacked second functional layers
  • the second sub-support structure 32 includes a plurality of stacked second support members 321
  • the plurality of second support members 321 are respectively made of the same material as some of the plurality of second functional layers of the driving unit 40, so that the plurality of second support members 321 can be manufactured through the same process as some of the plurality of second functional layers.
  • the support structure 30 can be manufactured without adding additional processes, thereby improving the pressure bearing capacity of the LED display panel 12 without additionally increasing the manufacturing cost.
  • the plurality of second support members 321 correspond to the plurality of second functional layers one by one, and the second support members 321 and the corresponding second functional layers have the same material and thickness.
  • the plurality of second support members 321 are stacked in sequence in the thickness direction, and at least one of the plurality of second functional layers is located in the same layer as the other second functional layers and is staggered, that is, in the stacking direction, the number of the plurality of second support members 321 of the second sub-support structure 32 is greater than the number of the plurality of second functional layers of the pixel unit 20.
  • the elastic modulus of the LED display panel 12 in the support area is higher than that in the display area, so as to achieve
  • the support structure 30 has the technical effect of increasing the pressure-bearing capacity of the LED display panel 12 .
  • the driving unit 40 may be a thin film transistor (TFT) or a micro IC (micro integrated circuit).
  • the TFT may include a low temperature polysilicon (LTPS) TFT, a-Si (amorphous silicon) TFT, indium gallium zinc oxide (IGZO) TFT, low temperature polycrystalline oxide (LTPO) TFT, etc.
  • LTPS low temperature polysilicon
  • IGZO indium gallium zinc oxide
  • LTPO low temperature polycrystalline oxide
  • a driving unit 40 may include one or more TFTs.
  • the multiple TFTs may be of the same type, or at least one TFT may be of a different type from the other TFTs.
  • the embodiment of the present application is described by taking a TFT as a low temperature polysilicon (LTPS) TFT as an example.
  • LTPS low temperature polysilicon
  • the multiple second functional layers of the driving unit 40 may include a first buffer layer (buffer) 401, an active layer 402, a gate insulator (GI) 403, a gate (gate) G, a first metal grid line M1, an inner metal dielectric (IMD) 404, a metal capacitor (metal capacitance, MC), an interlayer dielectric layer (inner layer dielectric, ILD) 405, a source (source) S, a drain (drain) D, and a second metal grid line M2.
  • buffer layer buffer layer
  • active layer 402 a gate insulator (GI) 403, a gate (gate) G
  • a first metal grid line M1 an inner metal dielectric (IMD) 404, a metal capacitor (metal capacitance, MC), an interlayer dielectric layer (inner layer dielectric, ILD) 405, a source (source) S, a drain (drain) D, and a second metal grid line M2.
  • GI gate insulator
  • gate gate
  • M1 first metal
  • the active layer 402 is formed on the upper side of the first buffer layer 401.
  • the first buffer layer 401 can be made of inorganic materials such as silicon oxide and/or silicon nitride, and is used to achieve chemical ion buffering to prevent impurity ions from the substrate 121 from entering the active layer 402 and affecting the performance of the TFT; it can also play a role in heat preservation, so that the active layer 402 has a sufficiently high surface temperature during the crystallization process; it can also play a role in isolating water and/or oxygen.
  • the active layer 402 is mainly formed by LTPS, and the active layer 402 is the semiconductor layer of the TFT, and can form a channel region, a source region, and a drain region by doping different ions.
  • the part of the middle of the LTPS covered by the gate G is the channel region, and the two parts on both sides of the LTPS are conductors, serving as the source region and the drain region respectively.
  • the gate insulating layer 403 is formed on the upper side of the active layer 402 to insulate and isolate the active layer 402 from the gate G.
  • the gate G is formed on the upper side of the gate insulating layer 403 , and the switching state of the TFT can be adjusted by applying different voltages to the gate G.
  • the first metal grid line M1 is formed on the gate insulating layer 403 and can be formed simultaneously with the gate G.
  • M1 can be used as a gate signal line, connected to the gate G of the TFT, and used to transmit a gate drive signal to the gate G of the TFT.
  • the TFT is turned on in response to the gate drive signal, and allows the data signal and the power signal to refresh the information of the TFT.
  • M1 can be made of metal materials such as molybdenum.
  • the intermetallic dielectric layer 404 may be used as an insulating layer between the first metal grid line M1 and the metal capacitor MC and as a dielectric layer of the metal capacitor MC.
  • the metal capacitor MC serves as an upper electrode plate of the capacitor and other signal transmission lines, and the first metal grid line M1 and/or the gate G can also serve as a lower electrode plate of the capacitor.
  • the interlayer dielectric layer 405 serves as an insulating layer between the source S, the drain D and the gate G.
  • the source electrode S is formed on the upper side of the interlayer dielectric layer 405 and is electrically connected to the source region of the active layer 402 .
  • the drain electrode D is formed on the upper side of the interlayer dielectric layer 405 and is electrically connected to the drain region of the active layer 402 .
  • the second metal grid line M2 is connected to the metal capacitor MC through a via hole on the interlayer dielectric layer 405 , and the interlayer dielectric layer 405 can be used as an insulating layer between the second metal grid line M2 and the metal capacitor MC and other structures.
  • the second metal mesh line M2 may also be formed simultaneously with the source S and the drain D to serve as a driving line for the source S and the drain D.
  • the first buffer layer 401, the gate insulating layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405 of the driving unit 40 are made of inorganic materials such as silicon oxide and/or silicon nitride, which are prone to cracks under pressure.
  • the plurality of driving units 40 are arranged at intervals, which can avoid the formation of large pieces of inorganic material layers on the LED display panel 12, and can effectively avoid the problem of water and/or oxygen penetration caused by cracking of the inorganic material layer in the display screen 1 including the LED display panel 12 in the scene of bending, curling, other deformation, etc.; it can also avoid the serious cracks of the inorganic material layer from damaging the metal circuit inside the LED display panel 12, thereby avoiding the problems of black flash, touch failure, etc. on the display screen 1, and improving the reliability of the display screen 1.
  • avoiding the formation of large pieces of inorganic material layers on the LED display panel 12 can also prevent crack growth and avoid large-area pixel failure.
  • the structure shown in Figure 8 only illustrates one implementation method of the drive unit 40 and cannot be understood as a limitation on the structure of the drive unit 40.
  • the drive unit 40 can also have more or less second functional layers than in the embodiment shown in Figure 8, and the embodiments of the present application are not limited to this.
  • the second sub-support structure 32 of the support structure 30 may include nine second support members 321 stacked in sequence.
  • the nine second support members 321 may be made of the same material and have the same thickness as the first buffer layer 401, the active layer 402, the gate insulating layer 403, the first metal grid line M1, the intermetallic dielectric layer 404, the metal capacitor MC, the interlayer dielectric layer 405, and the second metal grid line M2, so that the second sub-support structure 32 can be manufactured through the same process as the driving unit 40.
  • the active layer 402 may be a-Si.
  • At least one of the nine second support members 321 of the second sub-support structure 32 may be Different materials and/or thicknesses than the corresponding stacks described above.
  • the number of the second supporting members 321 of the second sub-support structure 32 may be less than nine, for example, six, seven, etc.
  • the number of the second supporting members 321 of the second sub-support structure 32 may be more than nine, for example, ten, thirteen, etc., which is not limited in the embodiments of the present application.
  • the driving layer 122 of the LED display panel 12 may include a first planarization layer (planarization) PLN1.
  • PLL1 planarization layer
  • the first planarization layer PLN1 covers a plurality of driving units 40 and a plurality of second sub-support structures 32, and is filled between the plurality of driving units 40 and the plurality of second sub-support structures 32, and plays a role in flattening, insulating and stage-by-stage protection of the fluctuations of the element.
  • a single pixel unit 20 may include a single sub-pixel unit, or may include multiple sub-pixel units, each sub-pixel unit being used to emit monochromatic light.
  • the embodiment of the present application is set by taking a single pixel unit 20 including a single sub-pixel unit as an example.
  • the pixel unit 20 includes a plurality of first functional layers stacked together
  • the first sub-support structure 31 includes a plurality of first support members 311 stacked together.
  • the plurality of first support members 311 are respectively made of the same material as some of the first functional layers in the plurality of first functional layers of the pixel unit 20, so that the plurality of first support members 311 can be manufactured through the same process as some of the first functional layers in the plurality of first functional layers.
  • the support structure 30 can be manufactured without adding additional processes, thereby improving the pressure bearing capacity of the LED display panel 12 without additionally increasing the manufacturing cost.
  • the first sub-support structure 31 may also be manufactured by other processes different from the manufacturing process of the pixel unit 20. For example, after the pixel unit 20 is manufactured, a support member with a high elastic modulus may be manufactured between the pixel units 20 to obtain the first sub-support structure 31.
  • the multiple first support members 311 of the first sub-support structure 31 correspond one-to-one to the multiple first functional layers of the pixel unit 20, and the first support members 311 and the corresponding first functional layers have the same material and thickness.
  • the multiple first support members 311 are stacked in sequence in the thickness direction, and at least one of the multiple first functional layers is located in the same layer as the other first functional layers and is staggered, that is, in the stacking direction, the number of the multiple first support members 311 of the first sub-support structure 31 is greater than the number of the multiple first functional layers of the pixel unit 20.
  • the elastic modulus of the LED display panel 12 in the support area is higher than the elastic modulus in the display area, so as to achieve the technical effect of increasing the pressure-bearing capacity of the LED display panel 12 through the support structure 30.
  • the bottom of the first sub-support structure 31 and the bottom of the pixel unit 20 are located in the same plane, and the maximum distance between the top of the first sub-support structure 31 and the substrate 121 is greater than the maximum distance between the top of the pixel unit 20 and the substrate 121.
  • a first support member 311 of the first sub-support structure 31 and a first functional layer of the pixel unit 20 can be simultaneously prepared by a half-tone mask process, so that the thickness of the first support member 311 is greater than the thickness of the first functional layer prepared simultaneously therewith, thereby achieving the maximum distance between the top of the first sub-support structure 31 and the substrate 121 being greater than the maximum distance between the top of the pixel unit 20 and the substrate 121.
  • the top of the first sub-support structure 31 is higher than the top of the pixel unit 20 in the thickness direction, so that the support structure 30 can bear all or most of the external pressure, further reducing the pressure on the pixel unit 20, thereby further increasing the pressure-bearing capacity of the LED display panel 12.
  • the multiple first functional layers may include one or more layers of an anode 201, a pixel definition layer (pixel definition layer) PDL, an OLED device layer 202, a cathode 203, a fourth metal grid line M4, and a capping layer (capping layer, CPL) 204, which are not limited in the embodiments of the present application.
  • the pixel definition layer PDL includes a plurality of side encapsulation components formed of a photoresist type organic material, and the plurality of side encapsulation components are arranged at intervals.
  • the OLED device layer 202 is arranged between two adjacent side encapsulation components.
  • the OLED device layer 202 is used for emitting light, and may include a hole injection layer (HIL), a hole transport layer (HTL), an emission layer (EL), an electron transport layer (ETL), an electron injection layer (EIL) and other structures.
  • HIL hole injection layer
  • HTL hole transport layer
  • EL emission layer
  • ETL electron transport layer
  • EIL electron injection layer
  • the cathode 203 and the anode 201 are respectively located at the upper and lower sides of the OLED device layer 202.
  • the cathode 203 and the anode 201 can receive power signals and data signals, and drive the OLED device layer 202 to emit light in response to the power signals and data signals.
  • the cap layer 204 is located on the upper side of the cathode 203.
  • the light emitted by the OLED device layer 202 can generate surface plasma resonance with the free electrons on the surface of the cathode 203, thereby generating energy loss.
  • the cap layer 204 can prevent the light emitted by the OLED device layer 202 from generating surface plasma resonance with the free electrons on the surface of the cathode 203, reduce the energy loss of the light emitted by the OLED device layer 202, increase the screen brightness and reduce energy consumption.
  • the higher the refractive index of the cap layer 204 the smaller the energy loss of the light emitted by the OLED device layer 202.
  • the thickness of the cap layer 204 will also affect the energy of the light emitted by the OLED device layer 202.
  • FIG8 only illustrates one embodiment of the pixel unit 20, and cannot be understood as a limitation on the structure of the pixel unit 20.
  • the pixel unit 20 may also have more or less first functional layers than those in the embodiment shown in FIG8. There is no limitation on this.
  • the second sub-support structure 32 may include six first support members 311 stacked in sequence.
  • the six first support members 311 may be made of the same material and have the same thickness as the anode 201, the pixel definition layer PDL, the OLED device layer 202, the cathode 203, the fourth metal grid line M4, and the cap layer 204, so that the first sub-support structure 31 can be manufactured through the same process as the pixel unit 20.
  • At least one of the six first support members 311 of the first sub-support structure 31 may have a material and/or thickness different from that of the corresponding stacked layers.
  • the number of the first support members 311 of the first sub-support structure 31 may be less than six, for example, four, five, etc.
  • the number of the first support members 311 of the first sub-support structure 31 may be more than six, for example, seven, nine, etc., which is not limited in the embodiments of the present application.
  • the multiple first support members 311 there is a support member PDL1 which is manufactured through the same half-tone mask process as the pixel definition layer PDL, and the thickness of the support member PDL1 is greater than the maximum thickness of the pixel definition layer PDL, so that the maximum distance between the top of the first sub-support structure 31 and the substrate 121 is greater than the maximum distance between the top of the pixel unit 20 and the substrate 121.
  • the LED display panel 12 further includes a plurality of first packaging structures 50 , the plurality of first packaging structures 50 correspond one-to-one to the plurality of pixel units 20 , and the first packaging structures 50 are used to package the corresponding pixel units 20 .
  • impurities such as water and/or oxygen enter the pixel unit 20, which will cause the OLED device layer 202 of the pixel unit 20 to fail or the cathode 203 to lose its electrical characteristics, thereby causing the pixel unit 20 to be unable to emit light.
  • impurities such as water and/or oxygen enter the pixel unit 20
  • the OLED device layer 202 of the pixel unit 20 fails or the cathode 203 to lose its electrical characteristics, thereby causing the pixel unit 20 to be unable to emit light.
  • By separately encapsulating multiple pixel units 20 through multiple first encapsulation structures 50 it is possible to prevent water and/or oxygen from diffusing between adjacent pixel units 20. Even if the encapsulation structure of a single pixel unit 20 fails, it will not affect other pixel units 20, avoiding a wide range of impacts, thereby avoiding problems such as black spots and partial black screens, and improving the reliability of the LED display panel 12.
  • the multiple pixel units 20 will also be subjected to stresses such as compression or pulling.
  • the multiple pixel units 20 are individually encapsulated by the multiple first encapsulation structures 50, and there is space between adjacent pixel units 20, so that when the LED display panel 12 is bent or curled, the pixel unit 20 can release the stress caused by the deformation by being relatively close or relatively far away, thereby reducing the influence of the stress caused by the deformation on the pixel unit 20 itself, improving the reliability of the LED display panel 12, and the reliability and service life of the display screen 1 and the electronic device 100; the pixel unit 20 can release the stress caused by the deformation by being relatively close or relatively far away, and can also improve the bending performance of the display screen 1 including the LED display panel 12 to achieve a smaller bendable radius.
  • the first encapsulation structure 50 can be made of one or more inorganic materials such as silicon oxide, silicon nitride or aluminum oxide.
  • multiple pixel units 20 are individually encapsulated by multiple first encapsulation structures 50, that is, multiple first encapsulation structures 50 are independent of each other, which can avoid the formation of a large encapsulation layer on the LED display panel 12, and can effectively avoid the problem of water and/or oxygen penetration caused by cracking of the encapsulation layer when the display screen 1 including the LED display panel 12 is bent, curled, or other deformed.
  • multiple first encapsulation structures 50 are independent of each other, which avoids the formation of a large encapsulation layer on the LED display panel 12, and can also prevent crack growth, thereby avoiding large-area pixel failure.
  • the first encapsulation structure 50 includes a top encapsulation structure 51 and a bottom encapsulation layer 52, the bottom encapsulation layer 52 is fixed to the bottom of the pixel unit 20, at least part of the structure of the top encapsulation structure 51 covers the upper surface of the pixel unit 20, and the top encapsulation structure 51 is in sealed contact with the bottom encapsulation layer 52.
  • the top packaging structure 51 can block water and/or oxygen from the upper side of the pixel unit 20, and the bottom packaging layer 52 can block water and/or oxygen from the lower side of the pixel unit 20, thereby improving the packaging performance of the first packaging structure 50 and further improving the reliability of the LED display panel 12, the display screen 1 and the electronic device 100.
  • the top encapsulation structure 51 may be a thin film encapsulation (TFE) structure.
  • TFE thin film encapsulation
  • top encapsulation structure 51 and the bottom encapsulation layer 52 may be made of the same material or different materials.
  • the first encapsulation structure 50 can be a single-layer inorganic encapsulation layer, or a multi-layer encapsulation layer in which inorganic layers and organic layers are overlapped.
  • it can be a three-layer structure of inorganic layer-organic layer-inorganic layer stacked in sequence, or a four-layer structure of inorganic layer-organic layer-inorganic layer stacked in sequence, or a structure of five or more layers stacked in layers, etc.
  • the first packaging structure 50 can be used to package a single pixel unit 20 to achieve pixel-level packaging; it can also be used to package a column of pixel units 20 to achieve pixel-column-level packaging; it can also be used to package a row of pixel units 20 to achieve pixel-row-level packaging.
  • At least one of the multiple support structures 30 includes two fourth support members 341, and the two fourth support members 341 are respectively made of the same material as the top encapsulation structure 51 and the bottom encapsulation layer 52, so that the two fourth support members 341 can be manufactured through the same process as the top encapsulation structure 51 and the bottom encapsulation layer 52.
  • the support structure 30 can be manufactured without adding additional processes, thereby improving the pressure bearing capacity of the LED display panel 12 without additionally increasing the manufacturing cost.
  • At least one of the two fourth support members 341 may have a material and/or thickness different from that of the corresponding stacked layer.
  • the second sub-support structure 32 may include a fourth support member 341, and the fourth support member 341 may be made of the same material as the top encapsulation structure 51 or the bottom encapsulation layer 52.
  • the number of the fourth support members 341 of the second sub-support structure 32 may be more than two, for example, three, five, etc., which is not limited in the embodiments of the present application.
  • At least one of the multiple support structures 30 includes two fourth support members 341, and the two fourth support members 341 are respectively made of the same material as the top encapsulation structure 51 and the bottom encapsulation layer 52, so that the two fourth support members 341 can be manufactured through the same process as the top encapsulation structure 51 and the bottom encapsulation layer 52.
  • the support structure 30 can be manufactured without adding additional processes, thereby improving the pressure bearing capacity of the LED display panel 12 without additionally increasing the manufacturing cost.
  • At least one of the two fourth support members 341 may have a material and/or thickness different from that of the corresponding stacked layer.
  • the second sub-support structure 32 may include a fourth support member 341, and the fourth support member 341 may be made of the same material as the top encapsulation structure 51 or the bottom encapsulation layer 52.
  • the number of the fourth support members 341 of the second sub-support structure 32 may be more than two, for example, three, five, etc., which is not limited in the embodiments of the present application.
  • the LED display panel 12 also includes a flat layer PLN, which is located on the upper side of the multiple first sub-support structures 31 and the multiple pixel units 20, and the thickness of the flat layer PLN in the support area is less than the thickness of the flat layer PLN in the display area, and the elastic modulus of the flat layer PLN is less than the elastic modulus of any of the multiple first functional layers of the pixel unit 20.
  • "PLN" is used as a mark for the flat layer to facilitate the illustration of the position of the flat layer in the accompanying drawings. Among them, the thickness of the flat layer PLN at different positions in the support area and/or the display area may be different.
  • the thickness of the flat layer PLN in the support area is the maximum value of the thickness of the flat layer PLN at any position in the support area, and the thickness of the flat layer PLN in the display area is the minimum value of the thickness of the flat layer PLN at any position in the display area.
  • the elastic modulus of the flat layer PLN is smaller than the elastic modulus of the multiple first functional layers of the pixel unit 20, that is, the elastic modulus of the flat layer PLN is smaller than the elastic modulus of other structures in the support area and the display area of the LED display panel 12.
  • the thickness of the flat layer PLN of the LED display panel 12 in the support area is smaller than the thickness of the flat layer PLN in the display area, that is, the proportion of the flat layer PLN in the structure of the support area is smaller than the proportion in the structure of the display area, and other structures with higher elastic modulus account for a higher proportion in the support area than in the display area, so that the elastic modulus of the LED display panel 12 in the support area is higher than the elastic modulus in the display area, so as to achieve the technical effect of increasing the pressure-bearing capacity of the LED display panel 12 through the support structure 30.
  • the light emitting layer 123 may further include a third metal grid line M3 and a second planarization layer PLN2 disposed between the plurality of pixel units 20 and the plurality of driving units 40.
  • "PLN2" is used as a mark of the second planarization layer to facilitate the illustration of the position of the second planarization layer in the drawings.
  • the third metal grid line M3 can realize electrical connection between the pixel units 20.
  • the LED display panel 12 may further include a touch layer 124 and/or an anti-reflection layer 125 disposed on the upper side of the plurality of pixel units 20 .
  • At least one support structure 30 among the multiple support structures 30 includes a third sub-support structure 33
  • the third sub-support structure 33 is located on the upper side of the first sub-support structure 31
  • the touch layer 124 and/or the anti-reflection layer 125 includes a plurality of stacked third functional layers
  • the third sub-support structure 33 includes a plurality of stacked third support members 331
  • the plurality of third support members 331 are respectively made of the same material as some of the third functional layers in the plurality of third functional layers, so that the plurality of third support members 331 can be manufactured through the same process as some of the third functional layers in the plurality of third functional layers.
  • the touch layer 124 may include one or more of a second buffer layer 1241, a fifth metal grid line M5, a third planarization layer 1242, a sixth metal grid line M6, and a fourth planarization layer 1243.
  • the fifth metal grid line M5 serves as a metal bridge layer of the touch layer 124
  • the sixth metal grid line M6 serves as an electrode layer of the touch layer 124.
  • the second buffer layer 1241 can be used as a thin film package.
  • the entire second buffer layer 1241 is set on multiple pixel units 20, so that the LED display panel 12 has a whole-surface packaging structure, that is, a panel-level packaging structure.
  • the LED display panel 12 has both a pixel-level packaging structure and a panel-level packaging structure, which is beneficial to improving the water and oxygen barrier effect of the LED display panel 12.
  • the second buffer layer 1241 can be a single-layer inorganic packaging layer, or it can be a packaging layer of a multi-layer stacked structure in which an inorganic layer and an organic layer are overlapped.
  • it can be a three-layer structure of an inorganic layer-organic layer-inorganic layer stacked in sequence, or it can be a four-layer structure of an inorganic layer-organic layer-inorganic layer stacked in sequence, or it can be a five-layer or more stacked structure, etc.
  • the anti-reflection layer 125 may include a plurality of black matrices BM (black matrix) and a plurality of RGB color filter (CF) glasses 1251 arranged at intervals, and a fifth planarization layer 1252 covering the plurality of black matrices BM and the plurality of RGB color filter glasses 1251.
  • the anti-reflection layer 125 is used to block the reflected light of the electrode of the pixel unit 20, thereby improving the contrast of the display screen 1.
  • the anti-reflection layer 125 may not include the fifth planarization layer 1252 .
  • the anti-reflection layer 125 may also adopt a C-POL (circular-polarizer) solution, that is, the circular polarizer is attached to the upper surface of the touch layer 124 by a solid optically clear adhesive (OCA).
  • C-POL circular-polarizer
  • OCA solid optically clear adhesive
  • the fifth metal grid line M5 and the sixth metal grid line M6 of the touch layer 124 and the black matrix BM of the anti-reflection layer 125 may be located on the upper side of the first support structure 301 and reused as the third sub-support structure 33 of the support structure 30 , thereby further improving the support performance of the support structure 30 .
  • the touch layer 124 is formed by a TOE (touch on encapsulation) process, that is, the touch layer 124 is formed on the upper side of the encapsulation layer of the pixel unit 20 .
  • TOE touch on encapsulation
  • first metal grid line M1, second metal grid line M2, third metal grid line M3, fourth metal grid line M4 in the LED display panel 12 can be used as data transmission lines.
  • first metal grid line M1, second metal grid line M2, third metal grid line M3, fourth metal grid line M4 in the LED display panel 12 can be used as data transmission lines.
  • FIG. 10 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 8 cut along the B-B section.
  • the section cut along the B-B section passes through the third metal grid line M3, showing the electrical connection between the pixel units 20 arranged in the row direction.
  • Different profile line shapes and marks in FIG. 10 represent different materials, and the structures with the same profile line shape and mark are made of the same material and prepared by the same process.
  • the dotted line in FIG. 10 divides the LED display panel 12 into two support areas and a display area, wherein the two support areas are respectively located on both sides of the display area.
  • the support structure can be located in the support area, and the support structure can also have a part of the structure located outside the support area, the pixel unit can be located in the display area, and the pixel unit can also have a part of the structure located outside the pixel unit, the support area and the display area can also not be in contact, and there can also be a part of the structure of the driving unit between the two.
  • FIG. 10 only illustrates the division method of the support area and the display area in some embodiments, and cannot be regarded as a limitation on the position of the support structure, the pixel unit and the driving unit.
  • third metal mesh lines M3 which are used as power signal lines and data signal lines respectively for transmitting power signals and data signals.
  • the cathode 203 of each pixel unit 20 is connected to the third metal grid line M3 respectively.
  • the third metal grid line M3 transmits the power signal and the data signal to the OLED device layer 202, and the OLED device layer 202 responds to the power signal and the data signal and emits light. Since the cathode 203 of each OLED device layer 202 is connected through the third metal grid line M3, the third metal grid line M3 can simultaneously transmit the power signal and the data signal to the cathode 203 of all OLED device layers 202 to achieve synchronous control.
  • the anode 201 is connected to the third metal grid line M3 through the fourth metal grid line M4.
  • the third metal grid line M3 transmits the power signal and the data signal to the OLED device layer 202.
  • the OLED device layer 202 responds to the power signal and the data signal and emits light.
  • the third metal grid line M3 may also be connected to the drain electrode D to transmit the data signal and the power signal to the source electrode S and the drain electrode D.
  • the support structure 30 is located between two adjacent pixel units 20 arranged in the same row.
  • the metal piece M3 can be the part of the third metal grid line M3 located between the first sub-support structure 31 and the second sub-support structure 32.
  • the third metal grid line M3 can connect the pixel units 20 located on both sides of the support structure 30 through the metal piece M3 in the support structure 30, thereby realizing the electrical connection of multiple pixel units 20 arranged in the same row.
  • the material of the third metal grid line M3 may be aluminum, copper, titanium aluminum alloy, molybdenum, or the like.
  • the third metal grid line M3 may be disposed between the driving unit 40 and the pixel unit 20. In some other embodiments, the third metal grid line M3 may also be disposed in the same layer as a portion of the second functional layer of the driving unit 40, such as the interlayer dielectric layer 405 or the metal interlayer dielectric layer 404.
  • second metal mesh lines M2 which are used as data signal lines and power signal lines respectively to transmit the data signal and the power signal to the source S and the drain D.
  • the embodiment of the present application realizes the electrical connection of the pixel units 20 arranged in rows and columns by setting two layers of metal grid lines (second metal grid lines M2 and third metal grid lines M3).
  • second metal grid lines M2 and third metal grid lines M3 there may be multiple third metal grid lines M3, which extend in the row direction or in the column direction, respectively, to realize the electrical connection of the pixel units 20 arranged in rows and columns.
  • the third metal grid lines M3 extending in the row direction and the third metal grid lines M3 extending in the column direction can be bypassed by the second metal grid lines M2 at the intersection, that is, the third metal grid lines M3 extending in the row direction can be connected to the second metal grid lines M2 located in the lower layer, bypass the third metal grid lines M3 extending in the column direction and return to the upper layer of the second metal grid lines M2; the third metal grid lines M3 extending in the column direction can be connected to the second metal grid lines M2 located in the lower layer, bypass the third metal grid lines M3 extending in the row direction and return to the upper layer of the second metal grid lines M2.
  • FIG11 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG8 cut along CC.
  • the cross section cut at passes through the first metal grid line M1, showing the electrical connection between the pixel units 20 arranged in the column direction.
  • the gates G of the driving units 40 are connected to the first metal grid lines M1 respectively.
  • the first metal grid lines M1 can be used as gate signal lines.
  • the first metal grid lines M1 transmit gate driving signals to the TFTs, and the TFTs respond to the gate driving signals and are in an open state.
  • the material of the first metal grid line M1 may be molybdenum or the like.
  • FIG. 12 is a partial structural schematic diagram of the LED display panel 12 prepared by step 001 of the manufacturing process of the embodiment of the present application
  • FIG. 13 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 001 and 002 of the manufacturing process of the embodiment of the present application
  • FIG. 14 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 001 to 003 of the manufacturing process of the embodiment of the present application
  • FIG. 15 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 001 to 004 of the manufacturing process of the embodiment of the present application.
  • Step 001 As shown in FIG12 , prepare a substrate 121, a TFT of a driving layer 122, and a second sub-support structure 32 of a support structure 30.
  • the layer structure setting method of the substrate 121 can refer to FIG12 .
  • the substrate 121 can be formed on a bearing layer, and the bearing layer can be made of materials such as glass to play a bearing role in the manufacturing process of the LED display panel 12.
  • a first substrate material layer PI1 and a second substrate material layer PI2 are prepared on the carrier layer by a coating process, and the thickness of the first substrate material layer PI1 and the second substrate material layer PI2 are both in the range of 5um to 15um.
  • An insulating layer 1211 is prepared between the first substrate material layer PI1 and the second substrate material layer PI2 by a chemical vapor deposition (CVD) process.
  • the insulating layer 1211 is formed by stacking a silicon dioxide layer with a thickness of 600nm and an a-Si layer with a thickness of 5nm in sequence.
  • the first buffer layer 401, the a-Si layer and the partial structure of the second sub-support structure 32 are continuously prepared on the upper side of the second substrate material layer PI2 by CVD process.
  • the silicon dioxide layer has a thickness of The silicon nitride layer and the thickness are The silicon dioxide layers are stacked in sequence.
  • the p-Si low temperature polysilicon
  • ELA excimer laser annealing crystallization
  • the gate insulating layer 403, the first metal grid line M1, the intermetallic dielectric layer 404, the metal capacitor MC, the interlayer dielectric layer 405, the second metal grid line M2 and the partial structure of the second sub-support structure 32 are prepared.
  • the gate G is formed simultaneously with the first metal grid line M1, and the source S and the drain D are formed simultaneously with the second metal grid line M2.
  • the first metal grid line M1, the metal capacitor MC and the second metal grid line M2 are metal layers, which are prepared by physical vapor deposition (PVD) process, and are all patterned by exposure, development and etching process;
  • the gate insulating layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405 are inorganic layers, which are prepared by CVD process, and are all patterned by exposure, development and etching process.
  • a deep hole is etched on the above structure.
  • the deep hole is located between the support structure 30 and the drive unit 40.
  • the deep hole penetrates all the stacking layers from the interlayer dielectric layer 405 to the substrate.
  • the deep hole can be etched through by a dry etching process for etching the non-metallic layer pattern at one time after the second metal grid line M2 is patterned, so as to avoid etching residues formed by the climbing of the metal layer; or through-hole etching can be performed when each layer of the thin film is patterned, and the deep hole preparation is completed cumulatively.
  • the deep hole can be etched to the lower side of the first buffer layer 401, that is, the deep hole has an over-engraving depth to ensure that there is no residue of the first buffer layer 401 at the deep hole.
  • Step 002 As shown in FIG. 13 , complete TFT planarization and prepare the third metal grid line M3 and the metal member M3 of the support structure 30 .
  • Preparation of the first planarization layer PLN1 A layer of organic material is prepared by slit coating process, and the organic material layer is patterned by exposure, development and baking to form vias, thereby obtaining the first planarization layer PLN1.
  • the vias are used for electrical connection.
  • the third metal grid line M3 and the metal member M3 of the support structure 30 can be connected to one or more of the second metal grid line M2, the first metal grid line M1, and the active layer 402 through a via.
  • FIG13 only shows the via connection between the third metal grid line M3 and the second metal grid line M2, and the connection at other positions requires pre-fabrication of vias in the relevant stacking layers.
  • Step 003 As shown in FIG. 14 , prepare the pixel unit 20 of the light-emitting layer 123 , encapsulate the pixel unit 20 , and prepare a partial structure of the support structure 30 .
  • An inorganic material layer formed of silicon oxide and silicon nitride is prepared as a bottom encapsulation layer 52 and a partial structure of the support structure 30.
  • the passivation layer can be reused as the bottom encapsulation layer 52.
  • the inorganic material layer is patterned to form pixel-level islands to achieve pixel-level encapsulation; or to form columns parallel to the bending direction to achieve pixel-column-level encapsulation, and vias are reserved to obtain the bottom encapsulation layer 52.
  • the anode 201 and the partial structure of the support structure 30 are prepared by PVD.
  • the anode 201 can be made of a thickness of Indium tin oxide oxide, ITO) layer, thickness is The nanosilver layer and thickness are The anode 201 is electrically interconnected with the third metal grid line M3 through the via hole of the second planarization layer PLN2.
  • the pixel definition layer PDL and the support member PDL1 of the support structure 30 are prepared by a half-tone mask process, and vias are prepared in the pixel definition layer PDL, the bottom encapsulation layer 52 and the second planarization layer PLN2.
  • the thickness of the support member PDL1 is greater than the thickness of the pixel definition layer PDL.
  • the support structure 30 is higher than the pixel unit 20 to facilitate bearing pressure.
  • the support member PDL1 can be reused as a supporting photolithography spacer (PS) of a fine metal mask (FMM), simplifying the preparation process of the OLED device layer 202.
  • PS photolithography spacer
  • FMM fine metal mask
  • the fourth metal grid line M4 is formed on the upper side of the pixel definition layer PDL and is electrically connected to the third metal grid line M3 through a via hole penetrating the pixel definition layer PDL, the bottom encapsulation layer 52 and the second planarization layer PLN2.
  • the OLED evaporation layer is prepared by an evaporation process, and the OLED evaporation layer is patterned by a fine metal mask plate, undercut, and laser etching process to obtain a partial structure of the OLED device layer 202 and the support structure 30.
  • the OLED evaporation layer can also be patterned by gravure printing, ink jet printing (IJP), laser-induced transfer printing, hard mask etching, and other processes.
  • the cathode 203, the capping layer 204 and the partial structure of the support structure 30 are prepared.
  • An inorganic material layer composed of silicon oxide and silicon nitride is prepared by a CVD process, and the inorganic material layer is patterned to obtain a top encapsulation structure 51 of the pixel unit 20 and a partial structure of the support structure 30 .
  • the planarization is accomplished by preparing the planarization layer PLN through inkjet printing or slit coating process.
  • An inorganic material layer composed of silicon oxide and silicon nitride is prepared on the upper side of the flat layer PLN by a CVD process.
  • the inorganic material layer can be used as an encapsulation layer of the pixel unit 20, and can also be reused as the second buffer layer 1241 of the touch layer 124.
  • the LED display panel 12 may not include the second buffer layer 1241.
  • Step 004 As shown in FIG. 15 , a touch layer 124 is prepared.
  • Two metal layers are prepared by PVD process, the two metal layers are separated by an inorganic or organic insulating layer, and the two metal layers are patterned by exposure and development process, respectively, to obtain the fifth metal grid line M5 and the sixth metal grid line M6.
  • the two metal layers are separated by the third planarization layer 1242, and the third planarization layer 1242 is made of organic insulating material, which is easy to bend and can avoid cracks during the bending process. While ensuring the bending performance, it effectively prevents impurities such as water and/or oxygen from penetrating through the cracks to affect the pixel unit 20 under the touch layer 124, thereby improving the reliability and service life of the display screen 1 including the LED display panel 12.
  • An organic layer is prepared by a CVD process as the fourth planarization layer 1243 to planarize the top layer of the touch layer 124 and cover and protect the metal structure of the touch layer 124 .
  • Step 005 As shown in FIG. 9 , an anti-reflection layer 125 is prepared.
  • the black matrix BM and R, G, B color group layers are prepared in sequence through a slit coating process, and patterned through an exposure and development method to form an anti-reflection layer 125.
  • the R, G, B color group layers are obtained by arranging a plurality of RGB color film glasses 1251 in a certain order.
  • An organic layer is prepared by a CVD process as the fifth planarization layer 1252 to achieve protection isolation.
  • FIG. 16 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 8 cut along A-A in other embodiments.
  • the dotted line in FIG. 16 divides the LED display panel 12 into two support areas and a display area, wherein the two support areas are respectively located on both sides of the display area.
  • the support structure can be located in the support area, and the support structure can also have a part of the structure located outside the support area, the pixel unit can be located in the display area, and the pixel unit can also have a part of the structure located outside the pixel unit, the support area and the display area may not be in contact, and there may be a part of the structure of the driving unit between the two.
  • FIG. 16 only illustrates the division method of the support area and the display area in some embodiments, and cannot be regarded as a limitation on the position of the support structure, the pixel unit and the driving unit.
  • the LED display panel 12 may include a substrate 121, and a driving layer 122, a light-emitting layer 123, a touch layer 124, and an anti-reflection layer 125 fixed to the same side of the substrate 121.
  • the driving layer 122 is located between the substrate 121 and the light-emitting layer 123, and the touch layer 124 and the anti-reflection layer 125 are sequentially stacked on the upper side of the light-emitting layer 123.
  • Most of the structures of the LED display panel 12 shown in FIG. 16 and the LED display panel 12 shown in FIG. 9 and the connection relationship between the structures are the same. Only the different technical features in the two embodiments are described here, and the same technical features in the two embodiments are not repeated.
  • a plurality of pixel units 20 are located in the light emitting layer 123.
  • the LED display panel 12 may further include a plurality of second encapsulation structures 61, the plurality of second encapsulation structures 61 correspond one-to-one to the plurality of pixel units 20, and the second encapsulation structures 61 are used to encapsulate the corresponding pixel units 20.
  • the driving unit 40 located in the driving layer 122 includes a third encapsulation structure 62. At least part of the structure of the second encapsulation structure 61 covers the upper surface of the pixel unit 20, and the second encapsulation structure 61 is in sealing contact with the third encapsulation structure 62.
  • the pixel unit 20 is packaged together by the third packaging structure 62 and the second packaging structure 61 located in the driving unit 40, that is, the third packaging structure 62 located in the driving unit 40 replaces the first packaging structure of the LED display panel 12 shown in FIG.
  • the bottom packaging layer 52 of the structure 50 allows the anode 201 of the pixel unit 20 to be directly prepared on the first planarization layer PLN1, eliminating the bottom packaging layer 52 of the LED display panel 12 as shown in FIG. 9 , reducing the number of stacking layers of the LED display panel 12, thereby reducing the thickness of the LED display panel 12 to meet the demand for thinness and lightness; it can also reduce the process steps and reduce costs.
  • one or more layers of the first buffer layer 401 , the gate insulating layer 403 , the intermetallic dielectric layer 404 , and the interlayer dielectric layer 405 of the driving unit 40 may be reused as a third packaging structure 62 .
  • At least one of the plurality of support structures 30 includes a fifth support member 351 , and the fifth support member 351 is made of the same material as the second packaging structure 61 , so that the fifth support member 351 and the second packaging structure 61 can be manufactured through the same process.
  • FIG. 17 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 8 cut along B-B in other embodiments.
  • the dotted line in FIG. 17 divides the LED display panel 12 into two support areas and a display area, wherein the two support areas are respectively located on both sides of the display area.
  • the support structure can be located in the support area, and the support structure can also have a part of the structure located outside the support area.
  • the pixel unit can be located in the display area, and the pixel unit can also have a part of the structure located outside the pixel unit.
  • the support area and the display area may not be in contact, and there may be a part of the structure of the driving unit between the two.
  • FIG. 17 only illustrates the division method of the support area and the display area in some embodiments, and cannot be regarded as a limitation on the position of the support structure, the pixel unit and the driving unit.
  • the third metal grid line M3 is arranged on the inner side of the substrate 121.
  • the third metal grid line M3 can be located on the upper side, lower side or middle part of the second substrate material layer PI2.
  • the third metal grid line M3 is arranged on the upper side of the second metal grid line M2, and an insulating layer, that is, a second planarization layer PLN2, needs to be arranged between the third metal grid line M3 and the second metal grid line M2.
  • the third metal grid line M3 of the LED display panel 12 described in Figures 16 and 17 is arranged on the inner side of the substrate 121, rather than on the upper side of the second metal grid line M2, eliminating the insulating layer (the second planarization layer PLN2 shown in Figure 9), reducing the number of stacking layers of the LED display panel 12, thereby reducing the thickness of the LED display panel 12 to meet the demand for lightness and thinness; it can also reduce process steps and reduce costs.
  • the third metal grid line M3 can be arranged on the inner side of the second substrate material layer PI2, or on the upper side of the second substrate material layer PI2, and an organic layer can be covered on the upper side of the third metal grid line M3 as a planarization layer or a buffer layer can be prepared on the upper side of the third metal grid line M3.
  • the second metal grid line M2 is electrically connected to the third metal grid line M3 through the first via 70.
  • the first via 70 can penetrate the first buffer layer 401, the gate insulation layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405, and extend to the inside of the substrate 121.
  • the fourth metal grid line M4 is connected to the second metal grid line M2 through a via.
  • the embodiment of the present application further provides a manufacturing process for an LED display panel 12.
  • the manufacturing process obtains the LED display panel 12 shown in FIG17 through steps 006 to 011.
  • FIGS. 18 to 22 in combination.
  • FIG. 18 is a partial structural schematic diagram of the LED display panel 12 prepared by step 006 of the manufacturing process of the embodiment of the present application
  • FIG. 19 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 006 and 007 of the manufacturing process of the embodiment of the present application
  • FIG. 20 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 006 to 008 of the manufacturing process of the embodiment of the present application
  • FIG. 21 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 006 to 009 of the manufacturing process of the embodiment of the present application
  • FIG. 22 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 006 to 010 of the manufacturing process of the embodiment of the present application.
  • Step 006 As shown in FIG. 18 , prepare a substrate 121 with third metal grid lines M3.
  • the first substrate material layer PI1 and the second substrate material layer PI2 are prepared on the carrier layer by a coating process, and the thickness of the first substrate material layer PI1 and the second substrate material layer PI2 are both in the range of 5um to 15um.
  • the insulating layer 1211 is prepared between the first substrate material layer PI1 and the second substrate material layer PI2 by a CVD process.
  • the insulating layer 1211 is formed by stacking a silicon dioxide layer with a thickness of 600nm and an a-Si layer with a thickness of 5nm in sequence.
  • a metal layer is prepared on the isolation layer 1211 by a PVD process, and is patterned by exposure, development and etching processes to obtain a third metal grid line M3.
  • An indium tin oxide layer is prepared on the upper side of the second substrate material layer PI2 as a hard mask, and the second substrate material layer PI2 is dry-etched to etch out the second via 71, and then an inorganic layer is prepared on the upper side of the second substrate material layer PI2, so as to prevent undercutting when the first via 70 is etched through the organic side of the second substrate material layer PI2 after the inorganic layer is prepared, resulting in poor metal filling inside the second via 71 of the second substrate material layer PI2.
  • an inorganic layer may be prepared on the upper side of the second substrate material layer PI2 first, and then the first via 70 may be etched according to the interconnection requirements (please refer to FIG.
  • the inorganic layer prepared on the upper side of the second substrate material layer PI2 may be reused as a hard mask, and the second substrate material layer PI2 may be dry-etched to etch out the second via 71, thereby simplifying the process steps.
  • Step 007 As shown in FIG. 19 , prepare a partial structure of a TFT and a support structure 30 .
  • the first buffer layer 401, the a-Si layer and the partial structure of the support structure 30 are continuously prepared on the upper side of the second substrate material layer PI2 by CVD process.
  • the silicon dioxide layer has a thickness of The silicon nitride layer and the thickness are
  • the active layer 402 and the partial structure of the second sub-support structure 32 are obtained by crystallizing a part of a-Si by excimer laser annealing to form p-Si, and patterning the p-Si by exposure, development and etching processes.
  • the gate insulating layer 403, the first metal grid line M1, the intermetallic dielectric layer 404, the metal capacitor MC, the interlayer dielectric layer 405 and the partial structure of the second sub-support structure 32 are prepared, and the gate G and the first metal grid line M1 are formed simultaneously.
  • the first metal grid line M1 and the metal capacitor MC are metal layers, which are prepared by PVD process, and are patterned by exposure, development and etching process;
  • the gate insulating layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405 are inorganic layers, which are prepared by CVD process, and are patterned by exposure, development and etching process.
  • a plurality of vias of different depths can be etched into the inorganic layer, and vias can also be reserved when thin film patterning is performed on each inorganic layer, so that the via preparation is completed cumulatively.
  • Step 008 As shown in FIG. 20 , prepare a second metal grid line M2 to achieve electrical connection between multiple pixel units 20 arranged in the same row and complete TFT planarization. Prepare interconnection lines of anode 201, pixel definition layer PDL and cathode 203. Prepare partial structure of support structure 30.
  • the metal layer is prepared by a PVD process, and patterning is achieved by an exposure, development and etching process to obtain a second metal grid line M2 and a partial structure of the support structure 30.
  • the source S and the drain D are formed simultaneously with the second metal grid line M2 and are electrically connected to the second metal grid line M2.
  • the source S and the drain D are electrically connected to the active layer 402 through a via, and the second metal grid line M2 is electrically connected to the metal capacitor MC through a via.
  • Prepare the first planarization layer PLN1 prepare an organic layer by a slit coating process, and pattern the organic layer by exposure, development and baking, form vias on the organic layer to obtain the first planarization layer PLN1 and prepare a partial structure of the support structure 30.
  • the anode 201 and a portion of the support structure 30 are prepared by PVD.
  • the anode 201 is electrically connected to the second metal grid line M2 through the via hole of the first planarization layer PLN1, and is electrically connected to the third metal grid line M3 through the second metal grid line M2.
  • the anode 201 can be made of a thickness of The indium tin oxide layer has a thickness of The nanosilver layer and thickness are The indium tin oxide layers are stacked in sequence.
  • the pixel definition layer PDL and the support member PDL1 of the support structure 30 are prepared by a half-tone mask process, and vias are prepared in the pixel definition layer PDL and the first planarization layer PLN1.
  • the thickness of the support member PDL1 is greater than that of the pixel definition layer PDL.
  • the support structure 30 is higher than the pixel unit 20 to facilitate bearing pressure.
  • the support member PDL1 can be reused as a supporting photolithography spacer of a fine metal mask plate, simplifying the preparation process of the OLED device layer 202 (please refer to FIG. 21 ).
  • the fourth metal grid line M4 is prepared on the upper side of the pixel definition layer PDL.
  • the fourth metal grid line M4 is electrically connected to the second metal grid line M2 through a via hole (not shown) penetrating the pixel definition layer PDL and the second planarization layer PLN2, and is electrically connected to the third metal grid line M3 through the second metal grid line M2.
  • the fourth metal grid line M4 may also be prepared on the upper surface of the first planarization layer PLN1, and a pixel definition layer PDL is prepared on the upper side of the fourth metal grid line M4.
  • the fourth metal grid line M4 needs to be avoided, that is, the fourth metal grid line M4 is exposed, so that the fourth metal grid line M4 can be electrically connected to the cathode 203 (please refer to FIG. 21).
  • Step 009 As shown in FIG. 21 , the preparation of the light-emitting layer 123 is completed.
  • the OLED evaporated layer is prepared by an evaporation process, and the OLED evaporated layer is patterned by a fine metal mask plate, undercutting, and laser etching process to obtain a partial structure of the OLED device layer 202 and the support structure 30.
  • the OLED evaporated layer can also be patterned by gravure printing, inkjet printing, laser induced transfer printing, hard mask etching, and other processes.
  • the cathode 203, the capping layer 204 and the partial structure of the support structure 30 are prepared.
  • An inorganic material layer composed of silicon oxide and silicon nitride is prepared by a CVD process, and the inorganic material layer is patterned to obtain a second packaging structure 61 and a partial structure of the support structure 30 .
  • a deep hole is etched on the above structure.
  • the deep hole is located between the support structure 30 and the pixel unit 20 and the driving unit 40.
  • the deep hole runs through all the stacked layers from the second encapsulation structure 61 to the substrate.
  • the deep hole can be etched through once by a dry etching process for etching the non-metallic layer pattern after preparing the second encapsulation structure 61; or through-hole etching can be performed when each layer of thin film is patterned, and the deep hole preparation is completed cumulatively.
  • the flat layer PLN is prepared by inkjet printing or slit coating process to achieve planarization.
  • An inorganic material layer composed of silicon oxide and silicon nitride is prepared on the upper side of the flat layer PLN by a CVD process.
  • the inorganic material layer can be used as an encapsulation layer of the pixel unit 20, and can also be reused as the second buffer layer 1241 of the touch layer 124.
  • the LED display panel 12 may not include the second buffer layer 1241.
  • Step 010 As shown in FIG. 22 , a touch layer 124 is prepared.
  • Two metal layers are prepared by PVD process, and the two metal layers are separated by an inorganic or organic insulating layer, and the two metal layers are patterned by exposure and development process to obtain the fifth metal grid line M5 and the sixth metal grid line M6.
  • the two metal layers are separated by the third planarization layer 1242, and the third planarization layer 1242 is made of organic insulating material.
  • the organic insulating material is easy to bend and can avoid cracks during the bending process. While ensuring the bending performance, it effectively prevents impurities such as water and/or oxygen from penetrating through the cracks, which is good for the touch screen.
  • the pixel unit 20 on the lower side of the control layer 124 is affected, thereby improving the reliability and service life of the display screen 1 including the LED display panel 12.
  • An organic layer is prepared by a CVD process as the fourth planarization layer 1243 to planarize the top layer of the touch layer 124 and cover and protect the metal structure of the touch layer 124 .
  • Step 011 As shown in FIG. 17 , prepare an anti-reflection layer 125 .
  • the BM and R, G, B color group layers are prepared in sequence through a slit coating process, and patterned through an exposure and development method to form an anti-reflection layer 125.
  • the R, G, B color group layers are obtained by arranging a plurality of RGB color film glasses 1251 in a certain order.
  • An organic layer is prepared by a CVD process as the fifth planarization layer 1252 to achieve protection isolation.
  • Figure 23 is a schematic diagram of the internal structure of the LED display panel 12 provided in the present application, cut along B-B in some other embodiments.
  • the LED display panel 12 shown in FIG17 is formed by preparing an indium tin oxide layer as a hard mask on the upper side of the second substrate material layer PI2, and dry etching the second substrate material layer PI2 to etch a second via hole 71, and etching the first via hole 70 after the gate insulation layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405 are prepared.
  • the LED display panel 12 shown in FIG. 23 first prepares a gate insulating layer 403, an intermetallic dielectric layer 404 and an interlayer dielectric layer 405 on the upper side of the second substrate material layer PI2, and then etches the first via 70 according to the interconnection requirements to reduce the climbing of the inorganic layer, thereby reducing the unevenness.

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Abstract

The present application discloses an LED display panel, a display screen, and an electronic device. The LED display panel provided in the present application comprises a substrate, a plurality of pixel units, and a plurality of support structures. The plurality of support structures and the plurality of pixel units are secured on the same side of the substrate, the plurality of pixel units are arranged at intervals relative to one another, and the plurality of support structures are located in gaps between the plurality of pixel units. The LED display panel comprises a display region and a support region, the display region being the region corresponding to the plurality of pixel units, and support region being the region corresponding to the plurality of support structures. The elastic modulus of the LED display panel in the support region is greater than the elastic modulus of the LED display panel in the display region. In the LED display panel provided by the present application, arranging a support structure increases the pressure bearing capacity of the LED display panel, and further improves the reliability and service life of the LED display panel, the display screen, and the electronic device.

Description

LED显示面板、显示屏和电子设备LED display panels, displays and electronic devices
本申请要求在2022年10月28日提交中国国家知识产权局、申请号为202222871076.4的中国专利申请的优先权,发明名称为“LED显示面板、显示屏和电子设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the State Intellectual Property Office of China on October 28, 2022, with application number 2022222871076.4, and priority to the Chinese patent application with the invention name “LED display panel, display screen and electronic device”, all contents of which are incorporated by reference in this application.
技术领域Technical Field
本申请涉及显示技术领域,尤其涉及一种LED显示面板、显示屏和电子设备。The present application relates to the field of display technology, and in particular to an LED display panel, a display screen and an electronic device.
背景技术Background technique
电子设备的显示屏设有LED显示面板,LED显示面板用于实现显示、触控等功能。但是,现有的LED显示面板承压能力较弱,当LED显示面板受到冲击或挤压时,LED显示面板的像素单元、金属线路等结构易出现损伤,从而导致显示屏出现局部黑屏、黑斑、黑花闪、触控失效等问题。也即,现有的显示屏的可靠性差,影响电子设备的使用寿命。The display screen of the electronic device is provided with an LED display panel, which is used to realize functions such as display and touch control. However, the existing LED display panel has a weak pressure bearing capacity. When the LED display panel is impacted or squeezed, the pixel unit, metal circuit and other structures of the LED display panel are easily damaged, resulting in partial black screen, black spots, black flashes, touch failure and other problems on the display screen. In other words, the reliability of the existing display screen is poor, which affects the service life of the electronic device.
发明内容Summary of the invention
本申请的目的在于提供了一种LED显示面板、显示屏和电子设备。本申请提供的LED显示面板通过设置支撑结构来提升LED显示面板的承压能力,并进而提升LED显示面板的可靠性和使用寿命。The purpose of the present application is to provide an LED display panel, a display screen and an electronic device. The LED display panel provided in the present application improves the pressure bearing capacity of the LED display panel by setting a support structure, thereby improving the reliability and service life of the LED display panel.
第一方面,本申请提供一种LED显示面板。本申请提供的LED显示面板包括基板、多个像素单元及多个支撑结构,多个支撑结构与多个像素单元固定于基板的同侧,多个像素单元彼此间隔设置,多个支撑结构位于多个像素单元之间的间隙处,LED显示面板包括显示区域和支撑区域,显示区域为多个像素单元对应的区域,支撑区域为多个支撑结构对应的区域,LED显示面板在支撑区域的弹性模量大于LED显示面板在显示区域的弹性模量。In a first aspect, the present application provides an LED display panel. The LED display panel provided by the present application includes a substrate, a plurality of pixel units, and a plurality of supporting structures, wherein the plurality of supporting structures and the plurality of pixel units are fixed on the same side of the substrate, the plurality of pixel units are arranged at intervals from each other, the plurality of supporting structures are located in the gaps between the plurality of pixel units, the LED display panel includes a display area and a supporting area, the display area is an area corresponding to the plurality of pixel units, the supporting area is an area corresponding to the plurality of supporting structures, and the elastic modulus of the LED display panel in the supporting area is greater than the elastic modulus of the LED display panel in the display area.
在本申请中,在像素单元之间设置支撑结构,且LED显示面板在支撑区域的弹性模量大于LED显示面板在显示区域的弹性模量,也即支撑结能够承受更多的压力,从而减少像素单元承受的压力,并提升LED显示面板的可靠性,进而提升显示屏和电子设备的可靠性和使用寿命。In the present application, a supporting structure is arranged between pixel units, and the elastic modulus of the LED display panel in the supporting area is greater than the elastic modulus of the LED display panel in the display area, that is, the supporting structure can withstand more pressure, thereby reducing the pressure on the pixel unit and improving the reliability of the LED display panel, thereby improving the reliability and service life of the display screen and electronic equipment.
一些实现方式中,多个支撑结构均包括第一子支撑结构,像素单元包括多个层叠设置的第一功能层,第一子支撑结构包括多个层叠设置的第一支撑件,多个第一支撑件分别与像素单元的多个第一功能层中的部分第一功能层的材料相同,以使多个第一支撑件能够与多个第一功能层中的部分第一功能层通过同一道工序制得。In some implementations, the multiple support structures all include a first sub-support structure, the pixel unit includes a plurality of first functional layers stacked together, the first sub-support structure includes a plurality of first support members stacked together, and the multiple first support members are respectively made of the same material as some of the first functional layers in the multiple first functional layers of the pixel unit, so that the multiple first support members can be manufactured through the same process as some of the first functional layers in the multiple first functional layers.
在本实现方式中,支撑结构能够在不增加工序的情况下制备得到,从而能够在不额外增加制造成本的境况下提升LED显示面板的承压能力。In this implementation, the support structure can be prepared without adding any additional steps, thereby improving the pressure-bearing capacity of the LED display panel without additionally increasing the manufacturing cost.
一些实现方式中,LED显示面板还包括平坦层,平坦层位于多个第一子支撑结构和多个像素单元的上侧,平坦层在支撑区域的厚度小于平坦层在显示区域的厚度,平坦层的弹性模量小于多个第一功能层中任意一个第一功能层的弹性模量。In some implementations, the LED display panel also includes a flat layer, which is located on the upper side of the multiple first sub-support structures and the multiple pixel units, the thickness of the flat layer in the support area is less than the thickness of the flat layer in the display area, and the elastic modulus of the flat layer is less than the elastic modulus of any one of the multiple first functional layers.
在本实现方式中,平坦层的弹性模量小于像素单元的多个第一功能层的弹性模量,也即平坦层的弹性模量小于LED显示面板在支撑区域和显示区域的其他结构的弹性模量。而LED显示面板在支撑区域的平坦层的厚度小于在显示区域的平坦层的厚度,也即平坦层在支撑区域的结构中所占的比例小于在显示区域的结构中所占的比例,而其他弹性模量较高的结构在支撑区域的占比高于在显示区域的占比,从而使得LED显示面板在支撑区域的弹性模量高于在显示区域的弹性模量,以实现通过支撑结构增加LED显示面板的承压能力的技术效果。In this implementation, the elastic modulus of the flat layer is smaller than the elastic modulus of the multiple first functional layers of the pixel unit, that is, the elastic modulus of the flat layer is smaller than the elastic modulus of other structures of the LED display panel in the support area and the display area. The thickness of the flat layer of the LED display panel in the support area is smaller than the thickness of the flat layer in the display area, that is, the proportion of the flat layer in the structure of the support area is smaller than the proportion in the structure of the display area, and the proportion of other structures with higher elastic modulus in the support area is higher than that in the display area, so that the elastic modulus of the LED display panel in the support area is higher than that in the display area, so as to achieve the technical effect of increasing the pressure-bearing capacity of the LED display panel through the support structure.
一些实现方式中,多个第一支撑件与多个第一功能层一一对应,第一支撑件与其对应的第一功能层的材料和厚度均相同,多个第一支撑件于厚度方向依次堆叠,多个第一功能层中至少存在一个第一功能层与其它第一功能层位于同一层且交错设置。In some implementations, multiple first support members correspond one-to-one to multiple first functional layers, the materials and thicknesses of the first support members and the corresponding first functional layers are the same, the multiple first support members are stacked in sequence in the thickness direction, and at least one first functional layer among the multiple first functional layers is located on the same layer as the other first functional layers and is staggered.
在本实现方式中,在层叠方向上,第一子支撑结构的多个第一支撑件的数量大于像素单元的多个第一功能层的数量。又因为第一支撑件与其对应的第一功能层的材料和厚度均相同,使得LED显示面板在支撑区域的弹性模量高于在显示区域的弹性模量,以实现通过支撑结构增加LED显示面板的承压能力的技术效果。 In this implementation, in the stacking direction, the number of the first supporting members of the first sub-support structure is greater than the number of the first functional layers of the pixel unit. Because the first supporting members and their corresponding first functional layers have the same material and thickness, the elastic modulus of the LED display panel in the supporting area is higher than that in the display area, so as to achieve the technical effect of increasing the pressure bearing capacity of the LED display panel through the supporting structure.
一些实现方式中,第一子支撑结构的底部与像素单元的底部位于同一平面,第一子支撑结构的顶部与基板之间的最大距离、大于像素单元的顶部与基板之间的最大距离。In some implementations, the bottom of the first sub-support structure and the bottom of the pixel unit are located in the same plane, and the maximum distance between the top of the first sub-support structure and the substrate is greater than the maximum distance between the top of the pixel unit and the substrate.
在本实现方式中,第一子支撑结构的顶部在厚度方向上高于像素单元的顶部,使得支撑结构能够承担全部或大部分的外部压力,进一步减小像素单元受到的压力,从而进一步增加LED显示面板的承压能力。In this implementation, the top of the first sub-support structure is higher than the top of the pixel unit in the thickness direction, so that the support structure can bear all or most of the external pressure, further reducing the pressure on the pixel unit, thereby further increasing the pressure-bearing capacity of the LED display panel.
一些实现方式中,像素单元的多个第一功能层包括像素定义层,多个第一支撑件中存在一个支撑件与像素定义层通过同一道半声调掩膜工艺制得,支撑件的厚度大于像素定义层的最大厚度。In some implementations, the multiple first functional layers of the pixel unit include a pixel definition layer, and there is a support member among the multiple first support members that is manufactured through the same half-tone mask process as the pixel definition layer, and the thickness of the support member is greater than the maximum thickness of the pixel definition layer.
在本实现方式中,支撑件的厚度大于像素定义层的最大厚度,以使第一子支撑结构的顶部与基板之间的最大距离、大于像素单元的顶部与基板之间的最大距离。In this implementation, the thickness of the support member is greater than the maximum thickness of the pixel definition layer, so that the maximum distance between the top of the first sub-support structure and the substrate is greater than the maximum distance between the top of the pixel unit and the substrate.
一些实现方式中,LED显示面板还包括多个第一封装结构,多个第一封装结构与多个像素单元一一对应,第一封装结构用于封装与之对应的像素单元;第一封装结构包括顶部封装结构和底部封装层,底部封装层固定于像素单元的底部,顶部封装结构的至少部分结构覆盖像素单元的上表面,顶部封装结构与底部封装层密封接触。In some implementations, the LED display panel also includes multiple first packaging structures, the multiple first packaging structures correspond one-to-one to the multiple pixel units, and the first packaging structures are used to encapsulate the corresponding pixel units; the first packaging structure includes a top packaging structure and a bottom packaging layer, the bottom packaging layer is fixed to the bottom of the pixel unit, at least part of the structure of the top packaging structure covers the upper surface of the pixel unit, and the top packaging structure is in sealing contact with the bottom packaging layer.
在本实现方式中,水和/或氧气等杂质进入像素单元,会导致像素单元的OLED器件层失效或阴极失去电学特性,进而导致像素单元无法发光。通过多个第一封装结构分别将多个像素单元单独封装,能够避免水和/或氧气在相邻的像素单元之间扩散。即使单个像素单元的封装结构失效,也不会对其他像素单元产生影响,避免产生大范围的影响,从而避免产生黑斑、局部黑屏等问题,提升LED显示面板的可靠性。In this implementation, impurities such as water and/or oxygen entering the pixel unit will cause the OLED device layer of the pixel unit to fail or the cathode to lose its electrical properties, thereby causing the pixel unit to be unable to emit light. By separately encapsulating multiple pixel units through multiple first encapsulation structures, water and/or oxygen can be prevented from diffusing between adjacent pixel units. Even if the encapsulation structure of a single pixel unit fails, it will not affect other pixel units, avoiding a wide range of impacts, thereby avoiding problems such as black spots and partial black screens, and improving the reliability of the LED display panel.
此外,在包括LED显示面板的显示屏发生弯折、卷曲或其他形变等场景时,多个像素单元也会受到挤压或拉扯等应力。通过多个第一封装结构分别将多个像素单元单独封装,且相邻的像素单元之间具有空间,从而在LED显示面板发生弯折或卷曲等形变时,像素单元能够通过相对靠近或相对远离来释放形变产生的应力,从而减小形变产生的应力对像素单元自身的影响,提升LED显示面板的可靠性,以及显示屏和电子设备的可靠性和使用寿命;像素单元能够通过相对靠近或相对远离来释放形变产生的应力,还能够提升包括LED显示面板的显示屏的弯折性能,以实现较小的可弯折半径。In addition, when the display screen including the LED display panel is bent, curled or otherwise deformed, multiple pixel units will also be subjected to stress such as compression or pulling. Multiple pixel units are individually encapsulated through multiple first encapsulation structures, and there is space between adjacent pixel units, so that when the LED display panel is bent or curled, the pixel units can release the stress caused by the deformation by being relatively close or relatively far away, thereby reducing the impact of the stress caused by the deformation on the pixel units themselves, improving the reliability of the LED display panel, and the reliability and service life of the display screen and electronic equipment; the pixel units can release the stress caused by the deformation by being relatively close or relatively far away, and can also improve the bending performance of the display screen including the LED display panel to achieve a smaller bendable radius.
再者,顶部封装结构能够阻挡来自像素单元上侧的水和/或氧气,底部封装层能够阻挡来自像素单元下侧的水和/或氧气,提升第一封装结构的封装性能,并进一步提升LED显示面板、显示屏和电子设备的可靠性。Furthermore, the top packaging structure can block water and/or oxygen from the upper side of the pixel unit, and the bottom packaging layer can block water and/or oxygen from the lower side of the pixel unit, thereby improving the packaging performance of the first packaging structure and further improving the reliability of the LED display panel, display screen and electronic equipment.
一些实现方式中,多个支撑结构中至少存在一个支撑结构包括两个第四支撑件,两个第四支撑件分别与顶部封装结构和底部封装层的材料相同,以使两个第四支撑件能够分别与顶部封装结构和底部封装层通过同一道工序制得。In some implementations, at least one support structure among the multiple support structures includes two fourth support members, and the two fourth support members are made of the same material as the top packaging structure and the bottom packaging layer, respectively, so that the two fourth support members can be manufactured through the same process as the top packaging structure and the bottom packaging layer, respectively.
在本实现方式中,支撑结构能够在不增加工序的情况下制备得到,从而能够在不额外增加制造成本的境况下提升LED显示面板的承压能力。In this implementation, the support structure can be prepared without adding any additional steps, thereby improving the pressure-bearing capacity of the LED display panel without additionally increasing the manufacturing cost.
一些实现方式中,LED显示面板还包括多个驱动单元,多个驱动单元位于多个像素单元和基板之间,多个驱动单元与多个像素单元连接,多个驱动单元用于响应驱动信号、并根据驱动信号使多个像素单元发光,多个驱动单元与多个支撑结构交错设置。In some implementations, the LED display panel also includes multiple driving units, the multiple driving units are located between the multiple pixel units and the substrate, the multiple driving units are connected to the multiple pixel units, the multiple driving units are used to respond to driving signals and make the multiple pixel units emit light according to the driving signals, and the multiple driving units are staggered with the multiple supporting structures.
在本实现方式中,多个驱动单元排布成驱动阵列,LED显示面板能够通过驱动阵列实现有源驱动。In this implementation, a plurality of driving units are arranged into a driving array, and the LED display panel can be actively driven through the driving array.
一些实现方式中,多个支撑结构中至少存在一个支撑结构包括第二子支撑结构,第二子支撑结构位于第一子支撑结构的下侧,驱动单元包括多个层叠设置的第二功能层,第二子支撑结构包括多个层叠设置的第二支撑件,多个第二支撑件分别与驱动单元的多个第二功能层中的部分第二功能层的材料相同,以使多个第二支撑件能够与多个第二功能层中的部分第二功能层通过同一道工序制得。In some implementations, at least one support structure among the multiple support structures includes a second sub-support structure, the second sub-support structure is located on the lower side of the first sub-support structure, the drive unit includes a plurality of stacked second functional layers, the second sub-support structure includes a plurality of stacked second support members, and the plurality of second support members are respectively made of the same material as some of the plurality of second functional layers of the drive unit, so that the plurality of second support members can be manufactured through the same process as some of the plurality of second functional layers.
在本实现方式中,支撑结构能够在不增加工序的情况下制备得到,从而能够在不额外增加制造成本的境况下提升LED显示面板的承压能力。In this implementation, the support structure can be prepared without adding any additional steps, thereby improving the pressure-bearing capacity of the LED display panel without additionally increasing the manufacturing cost.
一些实现方式中,LED显示面板还包括多个第二封装结构,多个第二封装结构与多个像素单元一一对应,第二封装结构用于封装与之对应的像素单元;In some implementations, the LED display panel further includes a plurality of second packaging structures, the plurality of second packaging structures correspond one-to-one to the plurality of pixel units, and the second packaging structures are used to package the corresponding pixel units;
驱动单元包括第三封装结构,第二封装结构的至少部分结构覆盖像素单元的上表面,第二封装结构与第三封装结构密封接触。The driving unit includes a third packaging structure, at least a portion of the second packaging structure covers an upper surface of the pixel unit, and the second packaging structure is in sealing contact with the third packaging structure.
在本实现方式中,通过位于驱动单元的第三封装结构与第二封装结构共同对像素单元实现封装,也即用位于驱动单元的第三封装结构代替第一封装结构的底部封装层,使得像素单元的阳极可以直接制备于第一平坦化层,省去了底部封装层,减少了LED显示面板的层叠数量,从而减少LED显示面板的厚度,满足轻薄化的需求;还能够减少工艺步骤,降低成本。In this implementation, the pixel unit is packaged together by the third packaging structure located in the driving unit and the second packaging structure, that is, the third packaging structure located in the driving unit replaces the bottom packaging layer of the first packaging structure, so that the anode of the pixel unit can be directly prepared on the first planarization layer, eliminating the bottom packaging layer, reducing the number of stacking layers of the LED display panel, thereby reducing the thickness of the LED display panel to meet the demand for lightness and thinness; it can also reduce the process steps and reduce costs.
一些实现方式中,LED显示面板还包括设置于多个像素单元上侧的触控层和/或减反层,多个支撑结构 中至少存在一个支撑结构包括第三子支撑结构,第三子支撑结构位于第一子支撑结构上侧,触控层和/或减反层包括多个层叠设置的第三功能层,第三子支撑结构包括多个层叠设置的第三支撑件,多个第三支撑件分别与多个第三功能层中的部分第三功能层的材料相同,以使多个第三支撑件能够与多个第三功能层中的部分第三功能层通过同一道工序制得。In some implementations, the LED display panel further includes a touch layer and/or an anti-reflection layer disposed on the upper side of the plurality of pixel units, and a plurality of support structures. There is at least one supporting structure including a third sub-support structure, the third sub-support structure is located on the upper side of the first sub-support structure, the touch layer and/or the anti-reflection layer includes a plurality of third functional layers stacked together, the third sub-support structure includes a plurality of third supporting members stacked together, and the plurality of third supporting members are respectively made of the same material as some of the third functional layers in the plurality of third functional layers, so that the plurality of third supporting members can be manufactured through the same process as some of the third functional layers in the plurality of third functional layers.
在本实现方式中,支撑结构能够在不增加工序的情况下制备得到,从而能够在不额外增加制造成本的境况下提升LED显示面板的承压能力。In this implementation, the support structure can be prepared without adding any additional steps, thereby improving the pressure-bearing capacity of the LED display panel without additionally increasing the manufacturing cost.
一些实现方式中,多个支撑结构的延伸方向均相同;或多个支撑结构包括第一支撑结构和第二支撑结构,第一支撑结构的延伸方向与第二支撑结构的延伸方向之间存在夹角。In some implementations, the extension directions of the multiple support structures are the same; or the multiple support structures include a first support structure and a second support structure, and there is an angle between the extension direction of the first support structure and the extension direction of the second support structure.
在本实现方式中,通过第一支撑结构和第二支撑结构共同提供支撑,能够进一步提升LED显示面板的承压能力,并进一步提升显示屏和电子设备的可靠性和使用寿命。In this implementation, the first supporting structure and the second supporting structure jointly provide support, which can further improve the pressure-bearing capacity of the LED display panel and further improve the reliability and service life of the display screen and the electronic device.
一些实现方式中,多个像素单元排布成多行、多列的阵列,多个支撑结构沿行或列的方向延伸。In some implementations, the plurality of pixel units are arranged in an array of multiple rows and columns, and the plurality of support structures extend along the direction of the rows or columns.
在本实现方式中,多个像素单元采用按列封装,或按行封装。In this implementation, a plurality of pixel units are packaged in columns or rows.
一些实现方式中,相邻的两行像素单元之间设有多个支撑结构中的至少一个支撑结构;或相邻的两列像素单元之间设有多个支撑结构中的至少一个支撑结构。In some implementations, at least one support structure among a plurality of support structures is disposed between two adjacent rows of pixel units; or at least one support structure among a plurality of support structures is disposed between two adjacent columns of pixel units.
在本实现方式中,通过多个支撑结构共同提供支撑,能够进一步提升LED显示面板的承压能力,并进一步提升显示屏和电子设备的可靠性和使用寿命。In this implementation, multiple supporting structures are used to jointly provide support, which can further improve the pressure-bearing capacity of the LED display panel and further improve the reliability and service life of the display screen and electronic equipment.
一些实现方式中,基板能够弯曲。In some implementations, the substrate can be curved.
在本实现方式中,基板能够弯曲使得由基板及制备于基板上侧的元件组成的LED显示面板也能够弯曲,进而包括该LED显示面板的显示屏也能够弯曲。In this implementation, the substrate can be bent so that the LED display panel composed of the substrate and the components prepared on the upper side of the substrate can also be bent, and then the display screen including the LED display panel can also be bent.
第二方面,本申请还提供一种显示屏。本申请提供的显示屏包括LED显示面板。In a second aspect, the present application further provides a display screen. The display screen provided by the present application includes an LED display panel.
在本申请中,显示屏包括LED显示面板,LED显示面板通过设置支撑结构来提升LED显示面板的承压能力,并进而提升LED显示面板及显示屏的可靠性和使用寿命。In the present application, the display screen includes an LED display panel, and the LED display panel improves the pressure-bearing capacity of the LED display panel by setting a supporting structure, thereby improving the reliability and service life of the LED display panel and the display screen.
第三方面,本申请又提供一种电子设备。本申请提供的电子设备包括一个或多个显示屏。In a third aspect, the present application further provides an electronic device. The electronic device provided by the present application includes one or more display screens.
在本申请中,显示屏包括LED显示面板,LED显示面板通过设置支撑结构来提升LED显示面板的承压能力,并进而提升LED显示面板、显示屏及电子设备的可靠性和使用寿命。In the present application, the display screen includes an LED display panel, and the LED display panel improves the pressure-bearing capacity of the LED display panel by setting a supporting structure, thereby improving the reliability and service life of the LED display panel, the display screen and the electronic equipment.
一些实现方式中,显示屏能够沿弯折方向弯曲,支撑结构沿显示屏的弯折方向延伸。In some implementations, the display screen can be bent along a bending direction, and the support structure extends along the bending direction of the display screen.
在本实现方式中,支撑结构的弹性模量较高,支撑结构沿弯折方向延伸,能够减小支撑结构对显示屏弯折的阻碍作用,从而能够在保证显示屏的延展性的情况下,具有较高的承压能力。In this implementation, the elastic modulus of the support structure is relatively high, and the support structure extends along the bending direction, which can reduce the obstruction of the support structure to the bending of the display screen, thereby ensuring the ductility of the display screen while having a higher pressure-bearing capacity.
一些实现方式中,显示屏的尺寸能够发生变化。In some implementations, the size of the display screen can vary.
在本实现方式中,显示屏的其中一个侧边的尺寸可以伸长至其最短尺寸的多倍,例如:1.5倍、2倍。显示屏的两个侧边的尺寸均可以发生变化。In this implementation, the size of one side of the display screen can be extended to multiple times of its shortest size, for example, 1.5 times, 2 times. The sizes of both sides of the display screen can be changed.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本申请提供的一种电子设备处于打开状态时的结构示意图;FIG1 is a schematic structural diagram of an electronic device provided by the present application when it is in an open state;
图2是图1所示电子设备处于闭合状态时的结构示意图;FIG2 is a schematic structural diagram of the electronic device shown in FIG1 when it is in a closed state;
图3是图1所示电子设备在另一实施例中处于闭合状态时的结构示意图;FIG3 is a schematic structural diagram of the electronic device shown in FIG1 in another embodiment when it is in a closed state;
图4是图1所示显示屏在一些实施例中的内部结构示意图;FIG4 is a schematic diagram of the internal structure of the display screen shown in FIG1 in some embodiments;
图5是图4所示LED显示面板在一些实施例中的内部结构示意图;FIG5 is a schematic diagram of the internal structure of the LED display panel shown in FIG4 in some embodiments;
图6是图4所示LED显示面板在另一些实施例中的内部结构示意图;FIG6 is a schematic diagram of the internal structure of the LED display panel shown in FIG4 in other embodiments;
图7是图4所示LED显示面板在还一些实施例中的内部结构示意图;FIG7 is a schematic diagram of the internal structure of the LED display panel shown in FIG4 in some other embodiments;
图8是图5所示LED显示面板的信号传输线的分布示意图;FIG8 is a schematic diagram showing the distribution of signal transmission lines of the LED display panel shown in FIG5 ;
图9是图8所示LED显示面板沿A-A处剖开的内部结构示意图;FIG9 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 taken along the line A-A;
图10是图8所示LED显示面板沿B-B处剖开的内部结构示意图;FIG10 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 taken along the section B-B;
图11是图8所示LED显示面板沿C-C处剖开的内部结构示意图;FIG11 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 taken along the C-C section;
图12是通过本申请实施例的制作工艺的步骤001制备得到的LED显示面板的部分结构示意图;FIG12 is a schematic diagram of a partial structure of an LED display panel prepared by step 001 of the manufacturing process of an embodiment of the present application;
图13是通过本申请实施例的制作工艺的步骤001和步骤002制备得到的LED显示面板的部分结构示意图;FIG13 is a schematic diagram of a portion of the structure of an LED display panel prepared by steps 001 and 002 of the manufacturing process of an embodiment of the present application;
图14是通过本申请实施例的制作工艺的步骤001至步骤003制备得到的LED显示面板的部分结构示意图; FIG. 14 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 001 to 003 of the manufacturing process of an embodiment of the present application;
图15是通过本申请实施例的制作工艺的步骤001至步骤004制备得到的LED显示面板的部分结构示意图;FIG. 15 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 001 to 004 of the manufacturing process of an embodiment of the present application;
图16是图8所示LED显示面板在另一些实施例中沿A-A处剖开的内部结构示意图;FIG16 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 cut along A-A in some other embodiments;
图17是图8所示LED显示面板在另一些实施例中沿B-B处剖开的内部结构示意图;FIG17 is a schematic diagram of the internal structure of the LED display panel shown in FIG8 cut along B-B in some other embodiments;
图18是通过本申请实施例的制作工艺的步骤006制备得到的LED显示面板的部分结构示意图;FIG18 is a schematic diagram of a portion of the structure of an LED display panel prepared by step 006 of the manufacturing process of an embodiment of the present application;
图19是通过本申请实施例的制作工艺的步骤006和步骤007制备得到的LED显示面板的部分结构示意图;FIG. 19 is a schematic diagram of a portion of the structure of an LED display panel prepared by steps 006 and 007 of the manufacturing process of an embodiment of the present application;
图20是通过本申请实施例的制作工艺的步骤006至步骤008制备得到的LED显示面板的部分结构示意图;FIG20 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 006 to 008 of the manufacturing process of an embodiment of the present application;
图21是通过本申请实施例的制作工艺的步骤006至步骤009制备得到的LED显示面板的部分结构示意图;FIG21 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 006 to 009 of the manufacturing process of an embodiment of the present application;
图22是通过本申请实施例的制作工艺的步骤006至步骤010制备得到的LED显示面板的部分结构示意图;FIG. 22 is a schematic diagram of a portion of the structure of an LED display panel prepared through steps 006 to 010 of the manufacturing process of an embodiment of the present application;
图23是本申请提供的LED显示面板在还一些实施例中沿B-B处剖开的内部结构示意图。Figure 23 is a schematic diagram of the internal structure of the LED display panel provided in the present application, cut along B-B in some other embodiments.
具体实施方式Detailed ways
下面结合本申请实施例中的附图对本申请实施例进行描述。The embodiments of the present application are described below in conjunction with the drawings in the embodiments of the present application.
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,“连接”可以是可拆卸地连接,也可以是不可拆卸地连接;可以是直接连接,也可以通过中间媒介间接连接。其中,“固定连接”是指彼此连接且连接后的相对位置关系不变。应理解,当部件A通过部件B与部件C固定连接时,允许由于部件A、部件B及部件C本身的形变而产生的相对位置关系变化。In the description of the embodiments of the present application, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed connection" means that the two are connected to each other and the relative position relationship after the connection remains unchanged. It should be understood that when component A is fixedly connected to component C through component B, changes in the relative position relationship caused by the deformation of components A, component B and component C themselves are allowed.
本申请实施例中所提到的方位用语,例如,“上侧”、“下侧”、“顶部”、“底部”等,仅是参考附图的方向,因此,使用的方位用语是为了更好、更清楚地说明及理解本申请实施例,而不是指示或暗指所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。The directional terms mentioned in the embodiments of the present application, such as "upper side", "lower side", "top", "bottom", etc., are only references to the directions of the drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present application, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
术语“多个”是指至少两个。术语“以上”包括本数。术语“和/或”是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。术语“第一”、“第二”等用词仅用于描述目的,而不能理解为暗示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。The term "plurality" means at least two. The term "above" includes the number itself. The term "and/or" is a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and/or B may represent: A exists alone, A and B exist at the same time, and B exists alone. The terms "first", "second", etc. are used only for descriptive purposes and cannot be understood as suggesting or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" or "second" may explicitly or implicitly include one or more of the features.
请参阅图1,图1是本申请提供的一种电子设备100处于打开状态时的结构示意图。本申请提供一种电子设备100。电子设备100可以是手机、平板、笔记本电脑、电视机、卷轴式设备、视频监控设备、可穿戴设备、增强现实技术(augmented reality,AR)设备、虚拟现实技术(virtual reality,VR)设备、超级移动个人计算机(ultra-mobile personal computer,UMPC)、上网本、个人数字助理(personal digital assistant,PDA)、无人驾驶飞机(unmanned aerial vehicle,简称为无人机)、行车记录仪等电子产品。其中,可穿戴设备可以是智能手环、智能手表、无线耳机、眼镜及头盔等。卷轴式设备可以是智能笔、数字卷轴等设备。本申请实施例以电子设备100是手机为例进行说明。Please refer to FIG. 1, which is a schematic diagram of the structure of an electronic device 100 provided by the present application when it is in an open state. The present application provides an electronic device 100. The electronic device 100 can be a mobile phone, a tablet, a laptop computer, a television, a scroll-type device, a video surveillance device, a wearable device, an augmented reality (AR) device, a virtual reality (VR) device, an ultra-mobile personal computer (UMPC), a netbook, a personal digital assistant (PDA), an unmanned aerial vehicle (unmanned aerial vehicle, referred to as a drone), a driving recorder and other electronic products. Among them, the wearable device can be a smart bracelet, a smart watch, a wireless headset, glasses and a helmet. The scroll-type device can be a smart pen, a digital scroll and other devices. The embodiment of the present application is described by taking the electronic device 100 as a mobile phone as an example.
示例性的,电子设备100可以包括显示屏1。显示屏1可以集成有显示功能和触摸感测功能。显示屏1的显示功能用于显示图像、视频等,显示屏1的触摸感测功能用于感测用户的触摸动作,以实现人机交互。示例性的,显示屏1可以弯折,用作折叠屏、卷曲屏或曲面屏。在其它一些实施例中,显示屏1的尺寸也可以发生变化,用作拉伸屏(stretchdisplay)。示例性的,显示屏1的其中一个侧边的尺寸可以发生变化。例如:显示屏1的其中一个侧边的尺寸可以伸长至其最短尺寸的多倍,例如:1.5倍、2倍。在其它一些实施例中,显示屏1的两个侧边的尺寸均可以发生变化。Exemplarily, the electronic device 100 may include a display screen 1. The display screen 1 may integrate a display function and a touch sensing function. The display function of the display screen 1 is used to display images, videos, etc., and the touch sensing function of the display screen 1 is used to sense the user's touch action to achieve human-computer interaction. Exemplarily, the display screen 1 can be bent and used as a folding screen, a rolled screen or a curved screen. In some other embodiments, the size of the display screen 1 can also be changed and used as a stretch screen. Exemplarily, the size of one of the sides of the display screen 1 can be changed. For example: the size of one of the sides of the display screen 1 can be stretched to multiple times of its shortest size, for example: 1.5 times, 2 times. In some other embodiments, the sizes of both sides of the display screen 1 can be changed.
示例性的,显示屏1可以为LED(light-emitting diode,发光二极管)显示屏1,包括有机发光二极管(organic light-emitting diode,OLED)显示屏1、柔性发光二极管(flex light-emitting diode,FLED)显示屏1、MiniLED显示屏1、微型发光二极管(microLED)显示屏1、Micro-OLED显示屏1、量子点发光二极管(quantum dot light emitting diodes,QLED)显示屏1等。Exemplarily, the display screen 1 can be an LED (light-emitting diode) display screen 1, including an organic light-emitting diode (OLED) display screen 1, a flexible light-emitting diode (FLED) display screen 1, a MiniLED display screen 1, a micro light-emitting diode (microLED) display screen 1, a Micro-OLED display screen 1, a quantum dot light emitting diode (QLED) display screen 1, etc.
示例性的,显示屏1可以采用主动矩阵(active matrix,AM)实现有源驱动,例如:主动矩阵可以为薄膜晶体管(thin film transistor,TFT)阵列或micro IC阵列等。此外,显示屏1也可以采用被动矩阵(positivematrix,PM)实现无源驱动,例如:多个阴极和阳极201交叉排列形成的阵列。 Exemplarily, the display screen 1 may be driven actively by using an active matrix (AM), for example, the active matrix may be a thin film transistor (TFT) array or a micro IC array, etc. In addition, the display screen 1 may be driven passively by using a positive matrix (PM), for example, an array formed by cross-arranging a plurality of cathodes and anodes 201 .
本申请以显示屏1为OLED显示屏1为例进行说明。This application is described by taking the display screen 1 as an OLED display screen 1 as an example.
请结合参阅图1和图2,图2是图1所示电子设备100处于闭合状态时的结构示意图。Please refer to FIG. 1 and FIG. 2 in combination. FIG. 2 is a schematic structural diagram of the electronic device 100 shown in FIG. 1 when it is in a closed state.
一些实施例中,如图1所示,电子设备100可以展开至打开状态;如图2所示,电子设备100还可以折叠至闭合状态。其中,电子设备100还可以展开或折叠至中间状态,中间状态可以为打开状态与闭合状态之间的任意状态。电子设备100具有转轴2,转轴2能够变形,以使电子设备100打开或闭合。显示屏1能够随电子设备100运动。In some embodiments, as shown in FIG. 1 , the electronic device 100 can be unfolded to an open state; as shown in FIG. 2 , the electronic device 100 can also be folded to a closed state. The electronic device 100 can also be unfolded or folded to an intermediate state, and the intermediate state can be any state between the open state and the closed state. The electronic device 100 has a shaft 2, and the shaft 2 can be deformed to open or close the electronic device 100. The display screen 1 can move with the electronic device 100.
在本实施例中,当电子设备100处于打开状态时,显示屏1展平,显示屏1能够进行全屏显示,使得电子设备100具有较大的显示面积,以提高用户的观看体验和操作体验。当电子设备100处于闭合状态时,电子设备100的平面尺寸较小,便于用户携带和收纳。In this embodiment, when the electronic device 100 is in an open state, the display screen 1 is flattened, and the display screen 1 can display in full screen, so that the electronic device 100 has a larger display area to improve the viewing experience and operation experience of the user. When the electronic device 100 is in a closed state, the plane size of the electronic device 100 is small, which is convenient for the user to carry and store.
示例性的,显示屏1承压能力较强。在本实施例中,转轴2、中框及电子设备100的其他零部件由于公差、开孔等问题,使得转轴2、中框及电子设备100的其他零部件朝向显示屏1一侧的表面不平整,从而对显示屏1产生挤压。此外,转轴2在变形过程中也会对显示屏1产生挤压。显示屏1具有较强的承压能力,使得显示屏1即使受到挤压,也不会发生损坏,从而提升显示屏1和电子设备100的可靠性和使用寿命。Exemplarily, the display screen 1 has a strong pressure bearing capacity. In this embodiment, due to tolerances, openings and other issues, the surfaces of the shaft 2, the middle frame and other components of the electronic device 100 facing the display screen 1 are uneven, thereby squeezing the display screen 1. In addition, the shaft 2 will also squeeze the display screen 1 during the deformation process. The display screen 1 has a strong pressure bearing capacity, so that even if the display screen 1 is squeezed, it will not be damaged, thereby improving the reliability and service life of the display screen 1 and the electronic device 100.
请结合参阅图2和图3,图3是图1所示电子设备100在另一实施例中处于闭合状态时的结构示意图。Please refer to FIG. 2 and FIG. 3 . FIG. 3 is a schematic diagram of the structure of the electronic device 100 shown in FIG. 1 in another embodiment when it is in a closed state.
示例性的,如图2所示,电子设备100处于闭合状态时,显示屏1可以位于电子设备100内侧。在其它一些实施例中,电子设备100处于闭合状态时,显示屏1也可以位于电子设备100外侧。Exemplarily, as shown in Fig. 2, when the electronic device 100 is in a closed state, the display screen 1 may be located inside the electronic device 100. In some other embodiments, when the electronic device 100 is in a closed state, the display screen 1 may also be located outside the electronic device 100.
其中,如图2所示,电子设备100处于闭合状态时,显示屏1位于电子设备100内侧。在本实施例中,显示屏1具有较小的可弯折半径。在本申请的实施例中,部件的可弯折半径为部件不会扭结、损坏或缩短其寿命的最小半径。当部件具有一定厚度时,部件的可弯折半径为部件内侧表面的半径。As shown in FIG2 , when the electronic device 100 is in a closed state, the display screen 1 is located inside the electronic device 100. In this embodiment, the display screen 1 has a relatively small bendable radius. In the embodiment of the present application, the bendable radius of a component is the minimum radius at which the component will not be kinked, damaged, or have its life shortened. When the component has a certain thickness, the bendable radius of the component is the radius of the inner surface of the component.
在本实施例中,在电子设备100的厚度一定的情况下,显示屏1的可弯折半径越小,转轴2所能够占据的空间越大。显示屏1具有较小的可弯折半径,能够为转轴2留出足够的空间,降低转轴2的设计难度。In this embodiment, when the thickness of the electronic device 100 is constant, the smaller the bendable radius of the display screen 1, the larger the space that the hinge 2 can occupy. The display screen 1 has a smaller bendable radius, which can leave enough space for the hinge 2 and reduce the difficulty of designing the hinge 2.
示例性的,显示屏1的可弯折半径可以小于2毫米,例如1.7毫米、1.0毫米或0.5毫米。在其它一些实施例中,显示屏1的可弯折半径可以小于1.7毫米;或显示屏1的可弯折半径可以小于0.5毫米。Exemplarily, the bendable radius of the display screen 1 may be less than 2 mm, such as 1.7 mm, 1.0 mm or 0.5 mm. In some other embodiments, the bendable radius of the display screen 1 may be less than 1.7 mm; or the bendable radius of the display screen 1 may be less than 0.5 mm.
其中,如图3所示,电子设备100处于闭合状态时,显示屏1位于电子设备100的外侧。显示屏1的承压能力较强,使得显示屏1能够在跌落等受到冲击和/或挤压等情况下,也不会发生损坏。因此,本申请提供的显示屏1和电子设备100可靠性高,且使用寿命长。As shown in FIG3 , when the electronic device 100 is in a closed state, the display screen 1 is located outside the electronic device 100. The display screen 1 has a strong pressure bearing capacity, so that the display screen 1 will not be damaged even when it is impacted and/or squeezed by falling or the like. Therefore, the display screen 1 and the electronic device 100 provided by the present application have high reliability and long service life.
请参阅图4,图4是图1所示显示屏1在一些实施例中的内部结构示意图。Please refer to FIG. 4 , which is a schematic diagram of the internal structure of the display screen 1 shown in FIG. 1 in some embodiments.
示例性的,显示屏1可以包括依次层叠设置的保护盖板11、LED显示面板12、散热层13及保护层14。其中,保护盖板11可以采用透明玻璃,或者聚酰亚胺等有机材料,以在起到保护的作用的同时,减小对显示屏1的显示效果的影响。LED显示面板12用于发出光信号,以实现显示功能。散热层13可以采用铜箔等金属层,用于传导LED显示面板12的热量,以降低LED显示面板12的温度。保护层14可以采用泡棉、硅胶等材料,减小显示屏1下侧零部件对显示屏1产生的挤压作用,提升显示屏1的可靠性和使用寿命。在本申请的实施例中,朝向保护盖板11的一侧为显示屏1的上侧。相应地,远离保护盖板11的一侧为显示屏1的下侧。Exemplarily, the display screen 1 may include a protective cover plate 11, an LED display panel 12, a heat dissipation layer 13 and a protective layer 14 which are stacked in sequence. Among them, the protective cover plate 11 may be made of transparent glass, or organic materials such as polyimide, so as to reduce the impact on the display effect of the display screen 1 while playing a protective role. The LED display panel 12 is used to emit a light signal to achieve a display function. The heat dissipation layer 13 may be made of a metal layer such as copper foil, which is used to conduct the heat of the LED display panel 12 to reduce the temperature of the LED display panel 12. The protective layer 14 may be made of materials such as foam and silica gel to reduce the squeezing effect of the lower side components of the display screen 1 on the display screen 1, thereby improving the reliability and service life of the display screen 1. In an embodiment of the present application, the side facing the protective cover plate 11 is the upper side of the display screen 1. Correspondingly, the side away from the protective cover plate 11 is the lower side of the display screen 1.
示例性的,显示屏1也可以不包括散热层13和/或保护层14。在其它一些实施例中,显示屏1也可以包括触控面板和/或减反层等结构。触控面板用于实现显示屏1的触控功能,减反层用于减少或消除LED显示面板12的表面的反射光,从而增加LED显示面板12的透光量。示例性的,触控面板和减反层可以设置于保护盖板11和LED显示面板12之间,也可以设置于保护盖板11的下侧,本申请的实施例对此不作限定。Exemplarily, the display screen 1 may not include the heat dissipation layer 13 and/or the protective layer 14. In some other embodiments, the display screen 1 may also include structures such as a touch panel and/or an anti-reflection layer. The touch panel is used to realize the touch function of the display screen 1, and the anti-reflection layer is used to reduce or eliminate the reflected light on the surface of the LED display panel 12, thereby increasing the light transmittance of the LED display panel 12. Exemplarily, the touch panel and the anti-reflection layer can be arranged between the protective cover plate 11 and the LED display panel 12, and can also be arranged on the lower side of the protective cover plate 11, and the embodiments of the present application are not limited to this.
示例性的,显示屏1的各个层结构之间可以通过光学透明胶或者非透明压敏胶(图中未示出)进行粘接。Exemplarily, the various layer structures of the display screen 1 may be bonded together by optically transparent adhesive or non-transparent pressure-sensitive adhesive (not shown in the figure).
请参阅图5,图5是图4所示LED显示面板12在一些实施例中的内部结构示意图。Please refer to FIG. 5 , which is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 4 in some embodiments.
示例性的,LED显示面板12设有多个像素单元20和多个支撑结构30。多个像素单元20间隔设置,多个支撑结构30位于多个像素单元20之间的间隙处。LED显示面板12包括显示区域和支撑区域,LED显示面板12显示区域为多个像素单元20对应的区域,LED显示面板12支撑区域为多个支撑结构30对应的区域,LED显示面板12在支撑区域的弹性模量E1大于LED显示面板12在显示区域的弹性模量E2。在本申请的实施例中,LED显示面板12在支撑区域的弹性模量E1可以通过以下公式计算得到:
Exemplarily, the LED display panel 12 is provided with a plurality of pixel units 20 and a plurality of support structures 30. The plurality of pixel units 20 are arranged at intervals, and the plurality of support structures 30 are located at the gaps between the plurality of pixel units 20. The LED display panel 12 includes a display area and a support area. The display area of the LED display panel 12 is an area corresponding to the plurality of pixel units 20, and the support area of the LED display panel 12 is an area corresponding to the plurality of support structures 30. The elastic modulus E1 of the LED display panel 12 in the support area is greater than the elastic modulus E2 of the LED display panel 12 in the display area. In an embodiment of the present application, the elastic modulus E1 of the LED display panel 12 in the support area can be calculated by the following formula:
其中,LED显示面板12在支撑区域沿厚度方向具有n层,ei为第i层的弹性模量,hi为第i层的厚度 占LED显示面板12的总厚度的比例,i包括1至n之间的所有整数值。在本申请的实施例中,厚度方向为LED显示面板12的厚度方向,也即垂直于LED显示面板12的基板121(请结合参阅图9)所在平面的方向。The LED display panel 12 has n layers in the support region along the thickness direction, e i is the elastic modulus of the i-th layer, and hi is the thickness of the i-th layer. The ratio of the total thickness of the LED display panel 12, i includes all integer values between 1 and n. In the embodiment of the present application, the thickness direction is the thickness direction of the LED display panel 12, that is, the direction perpendicular to the plane where the substrate 121 (please refer to FIG. 9 ) of the LED display panel 12 is located.
LED显示面板12在显示区域的弹性模量E2可以通过以下公式计算得到:
The elastic modulus E2 of the LED display panel 12 in the display area can be calculated by the following formula:
其中,LED显示面板12在显示区域沿厚度方向具有m层,ek为第k层的弹性模量,hk为第k层的厚度占LED显示面板12的总厚度的比例,k包括1至m之间的所有整数值。The LED display panel 12 has m layers in the display area along the thickness direction, e k is the elastic modulus of the kth layer, h k is the ratio of the thickness of the kth layer to the total thickness of the LED display panel 12, and k includes all integer values between 1 and m.
现有技术中,像素单元20外侧的封装结构采用氧化硅、氮化硅等无机材料,受压易产生裂纹,水或氧气等通过裂纹与像素单元20的阴极和OLED器件等结构接触,导致阴极丧失电极功能,OLED器件的发光效率降低甚至无法发光,进而在显示屏1上呈现局部黑屏、黑斑等问题。此外,无机材料层的裂纹严重还会损伤到LED显示面板12内部的金属线路,导致显示屏1出现黑花闪、触控失效等问题。In the prior art, the packaging structure outside the pixel unit 20 uses inorganic materials such as silicon oxide and silicon nitride, which are prone to cracks when under pressure. Water or oxygen, etc., come into contact with the cathode and OLED device of the pixel unit 20 through the cracks, causing the cathode to lose its electrode function, and the OLED device to have a reduced light-emitting efficiency or even fail to emit light, thereby causing problems such as partial black screen and black spots on the display screen 1. In addition, serious cracks in the inorganic material layer can also damage the metal circuits inside the LED display panel 12, causing problems such as black flashes and touch failure on the display screen 1.
在本申请的实施例中,在像素单元20之间设置支撑结构30,且LED显示面板12在支撑区域的弹性模量E1大于LED显示面板12在显示区域的弹性模量E2,也即支撑结构30能够承受更多的压力,从而减少像素单元20承受的压力,并提升LED显示面板12的可靠性,进而提升显示屏1和电子设备100的可靠性和使用寿命。In an embodiment of the present application, a supporting structure 30 is arranged between the pixel units 20, and the elastic modulus E1 of the LED display panel 12 in the supporting area is greater than the elastic modulus E2 of the LED display panel 12 in the display area, that is, the supporting structure 30 can withstand more pressure, thereby reducing the pressure on the pixel unit 20 and improving the reliability of the LED display panel 12, thereby improving the reliability and service life of the display screen 1 and the electronic device 100.
一些实施例中,如图5所示,多个像素单元20排布成多行、多列的阵列,多个支撑结构30沿行或列的方向延伸。在本申请的实施例中,支撑结构30的延伸方向平行于某一方向,或由于公差的存在使得支撑结构30的延伸方向与某一方向之间存在微小夹角,均可认为支撑结构30沿某一方向延伸。也即,支撑结构30的延伸方向平行于行或列的方向,或由于公差的存在使得支撑结构30的延伸方向与行或列的方向之间存在微小夹角,均可认为支撑结构30沿行或列的方向延伸。In some embodiments, as shown in FIG5 , a plurality of pixel units 20 are arranged in an array of multiple rows and columns, and a plurality of support structures 30 extend in the direction of the rows or columns. In the embodiments of the present application, the extension direction of the support structure 30 is parallel to a certain direction, or there is a small angle between the extension direction of the support structure 30 and a certain direction due to the existence of tolerance, and the support structure 30 can be considered to extend in a certain direction. That is, the extension direction of the support structure 30 is parallel to the direction of the row or column, or there is a small angle between the extension direction of the support structure 30 and the direction of the row or column due to the existence of tolerance, and the support structure 30 can be considered to extend in the direction of the row or column.
示例性的,相邻的两行像素单元20之间设有多个支撑结构30中的至少一个支撑结构30;或相邻的两列像素单元20之间设有多个支撑结构30中的至少一个支撑结构30。Exemplarily, at least one supporting structure 30 among the plurality of supporting structures 30 is disposed between two adjacent rows of pixel units 20 ; or at least one supporting structure 30 among the plurality of supporting structures 30 is disposed between two adjacent columns of pixel units 20 .
在其它一些实施例中,多个像素单元20也可以采用图5所示的阵列以外的排布方式,本申请的实施例不对多个像素单元20的排列方式进行限定。In some other embodiments, the plurality of pixel units 20 may also be arranged in an array other than the array shown in FIG. 5 . The embodiments of the present application do not limit the arrangement of the plurality of pixel units 20 .
示例性的,多个像素单元20可以为任意形状,多个像素单元20的大小可以相同,或多个像素单元20中至少存在一个像素单元20与其他像素单元20的大小不同,本申请的实施例对此不作限定。其中,图5中仅示意出支撑结构30与像素单元20之间的位置关系,不能理解为对支撑结构30和像素单元20的形状的限定。For example, the plurality of pixel units 20 may be of any shape, the plurality of pixel units 20 may be of the same size, or at least one pixel unit 20 among the plurality of pixel units 20 may be of a different size from the other pixel units 20, and the embodiments of the present application do not limit this. FIG. 5 only illustrates the positional relationship between the support structure 30 and the pixel unit 20, and cannot be understood as limiting the shapes of the support structure 30 and the pixel unit 20.
请结合参阅图2及图5。Please refer to FIG. 2 and FIG. 5 in combination.
一些实施例中,如图2所示,显示屏1能够沿第一方向X弯曲,也即第一方向X为显示屏1的弯折方向,支撑结构30沿第一方向X延伸。其中,图5所示第一方向X为图2所示电子设备100的显示屏1的弯折方向。相应地,图3所示电子设备100的显示屏1沿第一方向X弯折。其中,显示屏1在弯折过程中,被弯折的部分呈曲面结构,未弯折的部分仍为平面结构,曲面结构和平面结构之间的交线的延伸方向即为显示屏1的弯折方向。In some embodiments, as shown in FIG. 2 , the display screen 1 can be bent along a first direction X, that is, the first direction X is the bending direction of the display screen 1 , and the support structure 30 extends along the first direction X. The first direction X shown in FIG. 5 is the bending direction of the display screen 1 of the electronic device 100 shown in FIG. 2 . Accordingly, the display screen 1 of the electronic device 100 shown in FIG. 3 is bent along the first direction X. During the bending process of the display screen 1 , the bent portion is a curved structure, and the unbent portion is still a planar structure, and the extension direction of the intersection line between the curved structure and the planar structure is the bending direction of the display screen 1 .
在本申请的实施例中,支撑结构30的弹性模量较高,支撑结构30沿弯折方向延伸,能够减小支撑结构30对显示屏1弯折的阻碍作用,从而能够在保证显示屏1的延展性的情况下,具有较高的承压能力。In an embodiment of the present application, the elastic modulus of the support structure 30 is relatively high, and the support structure 30 extends along the bending direction, which can reduce the obstruction of the support structure 30 to the bending of the display screen 1, thereby ensuring the ductility of the display screen 1 while having a higher pressure-bearing capacity.
在其它一些实施例中,显示屏1还能够沿多个方向弯曲,例如:显示屏1可以沿第一方向X弯曲,还可以沿与第一方向X存在夹角的其他方向弯曲。其他方向与第一方向X之间存在夹角。多个支撑结构30中的部分支撑结构30可以沿第一方向X延伸,多个支撑结构30中的其他部分支撑结构30可以沿与第一方向X存在夹角的其他方向延伸。In some other embodiments, the display screen 1 can be bent in multiple directions, for example, the display screen 1 can be bent in a first direction X, and can also be bent in other directions that have an angle with the first direction X. There is an angle between the other directions and the first direction X. Some of the multiple support structures 30 can extend in the first direction X, and other parts of the multiple support structures 30 can extend in other directions that have an angle with the first direction X.
一些实施例中,显示屏1可以包括依次首尾连接的多条侧边。例如:如图1所示,显示屏1可以为矩形,也即显示屏1可以包括依次首尾连接的四条侧边。示例性的,第一方向X和第二方向Y可以为显示屏1相邻的两个侧边的延伸方向。在本申请的实施例中,多个像素单元20组成的阵列的列方向可以平行于第一方向X,列方向可以平行于第二方向Y。支撑结构30沿第一方向X延伸,也即将多个像素单元20组成的阵列按列隔开。多个像素单元20可以采用独立封装,也即每个像素单元20由独立的封装结构进行封装,每个像素单元20对应的封装结构之间存在间隔,彼此独立,实现像素级封装;也可以采用按列封装,也即将一列中的多个像素单元20封装在一起,不同列的像素单元20对应的封装结构之间存在间隔,彼此独立,实现像素列级封装;也可以采用按行封装,也即将一行中的多个像素单元20封装在一起,不同行的像素单元20对应的封装结构之间存在间隔,彼此独立,实现像素行级封装。In some embodiments, the display screen 1 may include a plurality of side edges connected end to end in sequence. For example, as shown in FIG. 1 , the display screen 1 may be a rectangle, that is, the display screen 1 may include four side edges connected end to end in sequence. Exemplarily, the first direction X and the second direction Y may be the extension direction of two adjacent side edges of the display screen 1. In an embodiment of the present application, the column direction of the array composed of a plurality of pixel units 20 may be parallel to the first direction X, and the column direction may be parallel to the second direction Y. The support structure 30 extends along the first direction X, that is, the array composed of a plurality of pixel units 20 is separated by columns. The plurality of pixel units 20 may be packaged independently, that is, each pixel unit 20 is packaged by an independent packaging structure, and there is a gap between the packaging structures corresponding to each pixel unit 20, which are independent of each other, so as to realize pixel-level packaging; or column-based packaging may be adopted, that is, a plurality of pixel units 20 in a column are packaged together, and there is a gap between the packaging structures corresponding to the pixel units 20 in different columns, which are independent of each other, so as to realize pixel-column-level packaging; or row-based packaging may be adopted, that is, a plurality of pixel units 20 in a row are packaged together, and there is a gap between the packaging structures corresponding to the pixel units 20 in different rows, which are independent of each other, so as to realize pixel-row-level packaging.
其中,显示屏1在第一方向X和/或第二方向Y上的尺寸可以发生变化,第一方向X和第二方向Y之 间存在不为零的夹角,也即,LED显示面板12在第一方向X和/或第二方向Y上的尺寸可以发生变化。支撑结构30可以沿LED显示面板12的尺寸变化方向延伸,也即支撑结构30可以沿第一方向X和/或第二方向Y延伸。示例性的,请结合参阅图1和图5,LED显示面板12在第一方向X和/或第二方向Y上的尺寸可以发生变化,则多个支撑结构30可以均沿第一方向X或第二方向Y延伸。其他一些实施例中,LED显示面板12在第一方向X和第二方向Y上的尺寸可以发生变化,则多个支撑结构30可以均沿第一方向X或第二方向Y延伸;或多个支撑结构30中的部分支撑结构30可以沿第一方向X延伸,其他支撑结构30可以沿第二方向Y延伸。The size of the display screen 1 in the first direction X and/or the second direction Y can be changed. There is a non-zero angle between them, that is, the size of the LED display panel 12 in the first direction X and/or the second direction Y can change. The support structure 30 can extend along the direction of the size change of the LED display panel 12, that is, the support structure 30 can extend along the first direction X and/or the second direction Y. Exemplarily, please refer to Figures 1 and 5 in combination. The size of the LED display panel 12 in the first direction X and/or the second direction Y can change, and then the multiple support structures 30 can all extend along the first direction X or the second direction Y. In some other embodiments, the size of the LED display panel 12 in the first direction X and the second direction Y can change, and then the multiple support structures 30 can all extend along the first direction X or the second direction Y; or some of the multiple support structures 30 can extend along the first direction X, and other support structures 30 can extend along the second direction Y.
在本实施例中,支撑结构30的弹性模量较高,支撑结构30沿包括LED显示面板12的显示屏1的尺寸变化方向延伸,能够减小支撑结构30对显示屏1尺寸变化的阻碍作用,从而能够在保证显示屏1的延展性的情况下,具有较高的承压能力。通过测试,与不包括支撑结构30的LED显示面板12相比,在承受相同的压力时,设置支撑结构30的LED显示面板12中的层间介质层405、栅极绝缘层403等无机材料层的最大应变减少30%至40%,说明通过设置支撑结构30能够提升LED显示面板12的承压能力。In this embodiment, the elastic modulus of the support structure 30 is relatively high, and the support structure 30 extends along the direction of the size change of the display screen 1 including the LED display panel 12, which can reduce the obstruction of the support structure 30 on the size change of the display screen 1, so that it can have a higher pressure bearing capacity while ensuring the ductility of the display screen 1. Through testing, compared with the LED display panel 12 without the support structure 30, when subjected to the same pressure, the maximum strain of the inorganic material layer such as the interlayer dielectric layer 405 and the gate insulation layer 403 in the LED display panel 12 provided with the support structure 30 is reduced by 30% to 40%, indicating that the pressure bearing capacity of the LED display panel 12 can be improved by providing the support structure 30.
在其它一些实施例中,显示屏1可以包括依次首尾连接的三条、五条或其他条侧边。显示屏1在其中任意一条侧边上的尺寸可以发生变化,支撑结构30可以沿显示屏1的尺寸变化方向延伸。In some other embodiments, the display screen 1 may include three, five or other side edges connected end to end in sequence. The size of the display screen 1 on any of the side edges may vary, and the support structure 30 may extend along the direction in which the size of the display screen 1 changes.
在其它一些实施例中,显示屏1在第三方向(图未示)上的尺寸也可以发生变化,第三方向与显示屏1的多条侧边的延伸方向均存在夹角。例如:第三方向可以为显示屏1的对角线的延伸方向。支撑结构30也可以沿第三方向延伸。In some other embodiments, the size of the display screen 1 in the third direction (not shown) may also change, and the third direction and the extension direction of multiple sides of the display screen 1 are at an angle. For example, the third direction may be the extension direction of the diagonal line of the display screen 1. The support structure 30 may also extend along the third direction.
在本实施例中,支撑结构30的弹性模量较高,支撑结构30沿第三方向延伸,从而能够减小支撑结构30对显示屏1在第三方向上的尺寸变化的阻碍作用,从而能够在保证显示屏1的延展性的情况下,具有较高的承压能力。In this embodiment, the elastic modulus of the support structure 30 is relatively high, and the support structure 30 extends along the third direction, thereby reducing the obstruction of the support structure 30 to the dimensional change of the display screen 1 in the third direction, thereby ensuring the ductility of the display screen 1 while having a higher pressure-bearing capacity.
请结合参阅图5和图6,图6是图4所示LED显示面板12在另一些实施例中的内部结构示意图。Please refer to FIG. 5 and FIG. 6 . FIG. 6 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 4 in other embodiments.
一些实施例中,如图5所示,多个支撑结构30的延伸方向可以均相同;如图6所示,或多个支撑结构30也可以包括第一支撑结构301和第二支撑结构302,第一支撑结构301的延伸方向与第二支撑结构302的延伸方向之间存在夹角。In some embodiments, as shown in FIG. 5 , the extension directions of the multiple support structures 30 may all be the same; as shown in FIG. 6 , the multiple support structures 30 may also include a first support structure 301 and a second support structure 302 , and there is an angle between the extension direction of the first support structure 301 and the extension direction of the second support structure 302 .
在本实施例中,显示屏1可以沿第一方向X弯折,第一支撑结构301可以沿第一方向X延伸,第二支撑结构302可以沿第二方向Y延伸,第二支撑结构302可以与第一支撑结构301交错设置。本实施例通过第一支撑结构301和第二支撑结构302共同提供支撑,能够进一步提升LED显示面板12的承压能力,并进一步提升显示屏1和电子设备100的可靠性和使用寿命。In this embodiment, the display screen 1 can be bent along the first direction X, the first support structure 301 can extend along the first direction X, the second support structure 302 can extend along the second direction Y, and the second support structure 302 can be arranged alternately with the first support structure 301. In this embodiment, the first support structure 301 and the second support structure 302 jointly provide support, which can further improve the pressure bearing capacity of the LED display panel 12, and further improve the reliability and service life of the display screen 1 and the electronic device 100.
请参阅图7,图7是图4所示LED显示面板12在还一些实施例中的内部结构示意图。Please refer to FIG. 7 , which is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 4 in some other embodiments.
一些实施例中,如图7所示,多个支撑结构30中至少存在一个支撑结构30包括多个间隔设置的支撑结构件303,多个支撑结构件303沿第一方向X或第二方向Y的方向排列。多个支撑结构件303的尺寸可以相同,也可以存在一个支撑结构件303的尺寸与其他支撑结构件303的尺寸不同。In some embodiments, as shown in FIG7 , at least one of the multiple support structures 30 includes multiple support structures 303 arranged at intervals, and the multiple support structures 303 are arranged along the first direction X or the second direction Y. The sizes of the multiple support structures 303 may be the same, or the size of one support structure 303 may be different from the sizes of the other support structures 303 .
一些实施例中,支撑结构30可以沿直线延伸、也可以沿曲线延伸、还可以沿不规则线型延伸,本申请的实施例对支撑结构30的具体结构不做限定。In some embodiments, the support structure 30 may extend along a straight line, a curve, or an irregular line. The embodiments of the present application do not limit the specific structure of the support structure 30 .
请参阅图8,图8是图5所示LED显示面板12的信号传输线的分布示意图。Please refer to FIG. 8 , which is a schematic diagram showing the distribution of signal transmission lines of the LED display panel 12 shown in FIG. 5 .
示例性的,LED显示面板12包括多条信号传输线及多个驱动单元(图未示)。多个驱动单元与多个像素单元20连接,多个驱动单元用于响应信号、并根据信号使多个像素单元20发光。信号传输线与多个像素单元20及多个驱动单元连接,用于将信号传输至多个像素单元20及多个驱动单元。Exemplarily, the LED display panel 12 includes a plurality of signal transmission lines and a plurality of driving units (not shown). The plurality of driving units are connected to the plurality of pixel units 20, and the plurality of driving units are used to respond to signals and make the plurality of pixel units 20 emit light according to the signals. The signal transmission lines are connected to the plurality of pixel units 20 and the plurality of driving units, and are used to transmit signals to the plurality of pixel units 20 and the plurality of driving units.
示例性的,多条信号传输线可以包括栅信号线、电源信号线和数据信号线。栅信号线用于传输栅极驱动信号,电源信号线用于传输电源信号,数据信号线用于传输数据信号。其中,电源信号线和数据信号线沿行方向延伸,栅信号线沿列方向延伸。Exemplarily, the plurality of signal transmission lines may include a gate signal line, a power signal line and a data signal line. The gate signal line is used to transmit a gate drive signal, the power signal line is used to transmit a power signal, and the data signal line is used to transmit a data signal. The power signal line and the data signal line extend in a row direction, and the gate signal line extends in a column direction.
示例性的,沿行方向延伸的电源信号线和数据信号线呈蛇形。在本实施例中,包括LED显示面板12的显示屏1沿第一方向X弯折,也即沿列方向弯折。电源信号线和数据信号线呈蛇形,延展性好,使得在显示屏1的弯折过程中,电源信号线和数据信号线能够随显示屏1的弯折发生形变,释放弯折产生的应力,避免电源信号线和数据信号线由于应力集中而产生裂纹,导致黑花闪等问题,提升显示屏1的可靠性。示例性的,电源信号线和数据信号线可以采用铝、铜、钛铝合金等延展性好的金属材料。Exemplarily, the power signal line and the data signal line extending in the row direction are serpentine. In the present embodiment, the display screen 1 including the LED display panel 12 is bent along the first direction X, that is, bent along the column direction. The power signal line and the data signal line are serpentine and have good ductility, so that during the bending process of the display screen 1, the power signal line and the data signal line can be deformed with the bending of the display screen 1, releasing the stress generated by the bending, avoiding cracks in the power signal line and the data signal line due to stress concentration, causing black flash and other problems, and improving the reliability of the display screen 1. Exemplarily, the power signal line and the data signal line can be made of metal materials with good ductility such as aluminum, copper, and titanium aluminum alloy.
示例性的,沿列方向延伸的栅信号线可以呈直线。由于在本申请的实施例中,包括LED显示面板12的显示屏1沿第一方向X弯折,也即沿列方向弯折,因而不会对列向上的结构产生应力作用。沿列方向延伸的栅信号线可以呈直线不会影响显示屏1的弯折效果,且能够通过现有的直线走线工艺制备得到,对工 艺改变更小。示例性的,栅信号线也可以呈蛇形。栅信号线可以采用铝、铜、钛铝合金等延展性好的金属材料。Exemplarily, the gate signal line extending in the column direction may be in a straight line. In the embodiment of the present application, the display screen 1 including the LED display panel 12 is bent in the first direction X, that is, in the column direction, so that no stress is generated on the structure in the column direction. The gate signal line extending in the column direction may be in a straight line without affecting the bending effect of the display screen 1, and can be prepared by the existing straight line routing process, which is convenient for the process. The process change is smaller. For example, the gate signal line can also be serpentine. The gate signal line can be made of a metal material with good ductility such as aluminum, copper, titanium aluminum alloy, etc.
请参阅图9,图9是图8所示LED显示面板12沿A-A处剖开的内部结构示意图。其中,沿A-A处剖开的截面经过其中一行的多个像素单元20以及间隔地设置于多个像素单元20之间的多个支撑结构30。图9中不同的剖面线形和标志(例如:“M1”、“MC”、“M2”、“M3”及“M4”)表示不同的材料,具有相同的剖面线形和标志的结构采用相同的材料,通过同一道工序制备得到。此外,图9中的虚线将LED显示面板12划分为两个支撑区域和一个显示区域,其中,两个支撑区域分别位于显示区域的两侧。需要说明的是,支撑结构可以位于支撑区域,支撑结构也可以存在部分结构位于支撑区域外侧,像素单元可以位于显示区域,像素单元也可以存在部分结构位于像素单元外侧,支撑区域和显示区域也可以不接触,两者之间还可以存在驱动单元的部分结构,图9仅示意出了一些实施例中的支撑区域和显示区域的划分方式,不能认为是对支撑结构、像素单元及驱动单元的位置的限定。Please refer to FIG. 9, which is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 8 cut along A-A. The cross section cut along A-A passes through a plurality of pixel units 20 in one row and a plurality of support structures 30 arranged at intervals between the plurality of pixel units 20. Different profile line shapes and marks in FIG. 9 (for example, "M1", "MC", "M2", "M3" and "M4") represent different materials, and structures with the same profile line shape and mark are made of the same material and prepared by the same process. In addition, the dotted lines in FIG. 9 divide the LED display panel 12 into two support areas and a display area, wherein the two support areas are respectively located on both sides of the display area. It should be noted that the support structure can be located in the support area, and the support structure can also have a part of the structure located outside the support area, the pixel unit can be located in the display area, and the pixel unit can also have a part of the structure located outside the pixel unit, the support area and the display area can also not be in contact, and there can also be a part of the structure of the drive unit between the two. FIG. 9 only illustrates the division method of the support area and the display area in some embodiments, and cannot be considered as a limitation on the position of the support structure, the pixel unit and the drive unit.
一些实施例中,LED显示面板12可以包括基板121、以及固定于基板121同一侧的驱动层122、发光层123、触控层124和减反层125。驱动层122位于基板121和发光层123之间,用于响应信号、并根据信号驱动发光层123发光。触控层124和减反层125依次层叠于发光层123的上侧。在本申请的实施例中,发光层123远离基板121的一侧为上侧,发光层123靠近基板121的一侧为下侧。支撑结构30包括沿厚度方向堆叠设置的第三子支撑结构33、第一子支撑结构31和第二子支撑结构32。其中,第三子支撑结构33设置于触控层124和减反层125,第二子支撑结构32设置于驱动层122,第一子支撑结构31设置于发光层123。In some embodiments, the LED display panel 12 may include a substrate 121, and a driving layer 122, a light-emitting layer 123, a touch layer 124, and an anti-reflection layer 125 fixed on the same side of the substrate 121. The driving layer 122 is located between the substrate 121 and the light-emitting layer 123, and is used to respond to a signal and drive the light-emitting layer 123 to emit light according to the signal. The touch layer 124 and the anti-reflection layer 125 are sequentially stacked on the upper side of the light-emitting layer 123. In an embodiment of the present application, the side of the light-emitting layer 123 away from the substrate 121 is the upper side, and the side of the light-emitting layer 123 close to the substrate 121 is the lower side. The support structure 30 includes a third sub-support structure 33, a first sub-support structure 31, and a second sub-support structure 32 stacked in the thickness direction. Among them, the third sub-support structure 33 is arranged on the touch layer 124 and the anti-reflection layer 125, the second sub-support structure 32 is arranged on the driving layer 122, and the first sub-support structure 31 is arranged on the light-emitting layer 123.
在其它一些实施例中,LED显示面板12也可以不包括驱动层122、触控层124及减反层125中的一者或多者。例如:LED显示面板12采用无源驱动时可以不包括驱动层122,而是通过金属走线进行信号传输,从而驱动发光层123发光。相应地,支撑结构30也可以不包括第二子支撑结构32和/或第三子支撑结构33。In some other embodiments, the LED display panel 12 may not include one or more of the driving layer 122, the touch layer 124, and the anti-reflection layer 125. For example, when the LED display panel 12 adopts passive driving, the driving layer 122 may not be included, but the signal transmission is performed through the metal wiring, thereby driving the light-emitting layer 123 to emit light. Accordingly, the support structure 30 may not include the second sub-support structure 32 and/or the third sub-support structure 33.
其中,基板121可以为其上方的各层叠提供一个柔性的承载基体,其可以但不限于包括从下至上依次叠置的第一基板材料层PI1、隔绝层1211、第二基板材料层PI2。在本申请一些实施例中,还可以省略基板121中的隔绝层1211或第二基板材料层PI2,以简化基板121的结构。The substrate 121 may provide a flexible supporting substrate for each layer stacked thereon, which may include, but is not limited to, a first substrate material layer PI1, an insulating layer 1211, and a second substrate material layer PI2 stacked sequentially from bottom to top. In some embodiments of the present application, the insulating layer 1211 or the second substrate material layer PI2 in the substrate 121 may be omitted to simplify the structure of the substrate 121.
示例性的,第一基板材料层PI1可以采用柔性聚酰亚胺基板材料,还可以采用聚对苯二甲酸乙二醇酯(polyethylene terephthalate,PET)、纸张、金属、超薄剥离等柔性材料。第二基板材料层PI2可以采用柔性聚酰亚胺基板材料,还可以采用聚对苯二甲酸乙二醇酯(polyethylene terephthalate,PET)、纸张、金属、超薄剥离等柔性材料。第一基板材料层PI1和第二基板材料层PI2可以采用相同的材料,也可以采用不同的材料。隔绝层1211可以采用氧化硅或氮化硅材料。隔绝层1211属于无机材料层,其在弯折作用下,也容易出现裂纹。如果隔绝层1211出现裂纹,水氧也会沿着裂纹进入OLED发光器件,导致OLED柔性显示屏1出现黑斑。Exemplarily, the first substrate material layer PI1 can be made of a flexible polyimide substrate material, and can also be made of flexible materials such as polyethylene terephthalate (PET), paper, metal, ultra-thin peeling, etc. The second substrate material layer PI2 can be made of a flexible polyimide substrate material, and can also be made of flexible materials such as polyethylene terephthalate (PET), paper, metal, ultra-thin peeling, etc. The first substrate material layer PI1 and the second substrate material layer PI2 can be made of the same material or different materials. The insulating layer 1211 can be made of silicon oxide or silicon nitride material. The insulating layer 1211 is an inorganic material layer, which is also prone to cracks under the action of bending. If cracks appear in the insulating layer 1211, water and oxygen will also enter the OLED light-emitting device along the cracks, causing black spots to appear on the OLED flexible display 1.
示例性的,基板121能够弯曲,使得由基板121及制备于基板121上侧的元件组成的LED显示面板12也能够弯曲,进而包括该LED显示面板12的显示屏1也能够弯曲。Exemplarily, the substrate 121 is bendable, so that the LED display panel 12 composed of the substrate 121 and the components prepared on the upper side of the substrate 121 can also be bent, and then the display screen 1 including the LED display panel 12 can also be bent.
其中,多个驱动单元40位于驱动层122,多个像素单元20位于发光层123。多个驱动单元40位于多个像素单元20和基板121之间。多个驱动单元40与多个像素单元20连接,多个驱动单元40用于响应信号、并根据信号使多个像素单元20发光。多个第一子支撑结构31和多个像素单元20同层设置,也即多个支撑结构30与多个像素单元20固定于基板121的同侧。第二子支撑结构32位于第一子支撑结构31的下侧,多个驱动单元40与多个支撑结构30交错设置。Among them, a plurality of driving units 40 are located in the driving layer 122, and a plurality of pixel units 20 are located in the light-emitting layer 123. The plurality of driving units 40 are located between the plurality of pixel units 20 and the substrate 121. The plurality of driving units 40 are connected to the plurality of pixel units 20, and the plurality of driving units 40 are used to respond to signals and make the plurality of pixel units 20 emit light according to the signals. The plurality of first sub-support structures 31 and the plurality of pixel units 20 are arranged in the same layer, that is, the plurality of supporting structures 30 and the plurality of pixel units 20 are fixed on the same side of the substrate 121. The second sub-support structure 32 is located at the lower side of the first sub-support structure 31, and the plurality of driving units 40 and the plurality of supporting structures 30 are arranged alternately.
示例性的,驱动单元40包括多个层叠设置的第二功能层,第二子支撑结构32包括多个层叠设置的第二支撑件321,多个第二支撑件321分别与驱动单元40的多个第二功能层中的部分第二功能层的材料相同,以使多个第二支撑件321能够与多个第二功能层中的部分第二功能层通过同一道工序制得。支撑结构30能够在不增加工序的情况下制备得到,从而能够在不额外增加制造成本的境况下提升LED显示面板12的承压能力。Exemplarily, the driving unit 40 includes a plurality of stacked second functional layers, and the second sub-support structure 32 includes a plurality of stacked second support members 321, and the plurality of second support members 321 are respectively made of the same material as some of the plurality of second functional layers of the driving unit 40, so that the plurality of second support members 321 can be manufactured through the same process as some of the plurality of second functional layers. The support structure 30 can be manufactured without adding additional processes, thereby improving the pressure bearing capacity of the LED display panel 12 without additionally increasing the manufacturing cost.
示例性的,多个第二支撑件321与多个第二功能层一一对应,第二支撑件321与其对应的第二功能层的材料和厚度均相同。多个第二支撑件321于厚度方向依次堆叠,多个第二功能层中至少存在一个第二功能层与其它第二功能层位于同一层且交错设置,也即在层叠方向上,第二子支撑结构32的多个第二支撑件321的数量大于像素单元20的多个第二功能层的数量。又因为第二支撑件321与其对应的第二功能层的材料和厚度均相同,使得LED显示面板12在支撑区域的弹性模量高于在显示区域的弹性模量,以实现 通过支撑结构30增加LED显示面板12的承压能力的技术效果。Exemplarily, the plurality of second support members 321 correspond to the plurality of second functional layers one by one, and the second support members 321 and the corresponding second functional layers have the same material and thickness. The plurality of second support members 321 are stacked in sequence in the thickness direction, and at least one of the plurality of second functional layers is located in the same layer as the other second functional layers and is staggered, that is, in the stacking direction, the number of the plurality of second support members 321 of the second sub-support structure 32 is greater than the number of the plurality of second functional layers of the pixel unit 20. Because the second support members 321 and the corresponding second functional layers have the same material and thickness, the elastic modulus of the LED display panel 12 in the support area is higher than that in the display area, so as to achieve The support structure 30 has the technical effect of increasing the pressure-bearing capacity of the LED display panel 12 .
示例性的,驱动单元40可以为薄膜晶体管(thin filmtransistor,TFT)或micro IC(micro integrated circuit,微型集成电路)。其中,TFT可以包括低温多晶硅(low temperature polysilicon,LTPS)TFT、a-Si(非晶硅)TFT、铟镓锌氧化物(indium gallium zinc oxide,IGZO)TFT、低温多晶氧化物(low temperature polycrystalline oxide,LTPO)TFT等。Exemplarily, the driving unit 40 may be a thin film transistor (TFT) or a micro IC (micro integrated circuit). Among them, the TFT may include a low temperature polysilicon (LTPS) TFT, a-Si (amorphous silicon) TFT, indium gallium zinc oxide (IGZO) TFT, low temperature polycrystalline oxide (LTPO) TFT, etc.
示例性的,一个驱动单元40可以包括一个或多个TFT。多个TFT可以为像同类型的TFT,也可以至少存在一个TFT与其他TFT的类型不同。本申请的实施例以TFT为低温多晶硅(low temperature polysilicon,LTPS)TFT为例进行说明。Exemplarily, a driving unit 40 may include one or more TFTs. The multiple TFTs may be of the same type, or at least one TFT may be of a different type from the other TFTs. The embodiment of the present application is described by taking a TFT as a low temperature polysilicon (LTPS) TFT as an example.
一些实施例中,驱动单元40的多个第二功能层可以包括第一缓冲层(buffer)401、有源层402、栅极绝缘层(gate insulator,GI)403、栅极(gate)G、第一金属网格线M1、金属间介质层(inner metal dielectric,IMD)404、金属电容(metal capacitance,MC)、层间介质层(inner layer dielectric,ILD)405、源极(source)S、漏极(drain)D、第二金属网格线M2中的一层或者多层,本申请实施例对其不进行限定。In some embodiments, the multiple second functional layers of the driving unit 40 may include a first buffer layer (buffer) 401, an active layer 402, a gate insulator (GI) 403, a gate (gate) G, a first metal grid line M1, an inner metal dielectric (IMD) 404, a metal capacitor (metal capacitance, MC), an interlayer dielectric layer (inner layer dielectric, ILD) 405, a source (source) S, a drain (drain) D, and a second metal grid line M2. One or more layers are not limited to this in the embodiments of the present application.
其中,有源层402形成于第一缓冲层401的上侧。第一缓冲层401可以由氧化硅和/或氮化硅等无机材料制成,用于实现化学离子缓冲,避免来自基板121的杂质离子进入有源层402,影响TFT的性能;还能够起到保温作用,使得有源层402在晶化过程中具有足够高的表面温度;还能够起到隔绝水和/或氧气的作用。The active layer 402 is formed on the upper side of the first buffer layer 401. The first buffer layer 401 can be made of inorganic materials such as silicon oxide and/or silicon nitride, and is used to achieve chemical ion buffering to prevent impurity ions from the substrate 121 from entering the active layer 402 and affecting the performance of the TFT; it can also play a role in heat preservation, so that the active layer 402 has a sufficiently high surface temperature during the crystallization process; it can also play a role in isolating water and/or oxygen.
其中,有源层402主要由LTPS形成,有源层402是TFT的半导体层,通过掺杂不同的离子可以形成沟道区域、源极区域和漏极区域。请参阅图9,LTPS中部被栅极G覆盖的部分为沟道区域,LTPS两侧的两部分为导体,分别作为源极区域和漏极区域。Among them, the active layer 402 is mainly formed by LTPS, and the active layer 402 is the semiconductor layer of the TFT, and can form a channel region, a source region, and a drain region by doping different ions. Please refer to Figure 9, the part of the middle of the LTPS covered by the gate G is the channel region, and the two parts on both sides of the LTPS are conductors, serving as the source region and the drain region respectively.
其中,栅极绝缘层403形成于有源层402上侧,起到将有源层402和栅极G绝缘隔离的作用。The gate insulating layer 403 is formed on the upper side of the active layer 402 to insulate and isolate the active layer 402 from the gate G.
其中,栅极G形成于栅极绝缘层403的上侧,通过对栅极G施加不同电压,能够调节TFT的开关状态。The gate G is formed on the upper side of the gate insulating layer 403 , and the switching state of the TFT can be adjusted by applying different voltages to the gate G.
其中,第一金属网格线M1形成于栅极绝缘层403上,且可以和栅极G同时形成。M1可以作为栅信号线,与TFT的栅极G连接,用于向TFT的栅极G传输栅极驱动信号,TFT响应于栅极驱动信号呈现打开状态,并允许数据信号和电源信号刷新该TFT的信息。示例性的,M1可以采用钼等金属材料。The first metal grid line M1 is formed on the gate insulating layer 403 and can be formed simultaneously with the gate G. M1 can be used as a gate signal line, connected to the gate G of the TFT, and used to transmit a gate drive signal to the gate G of the TFT. The TFT is turned on in response to the gate drive signal, and allows the data signal and the power signal to refresh the information of the TFT. Exemplarily, M1 can be made of metal materials such as molybdenum.
其中,金属间介质层404可作为第一金属网格线M1和金属电容MC之间的绝缘层以及金属电容MC的介质层。The intermetallic dielectric layer 404 may be used as an insulating layer between the first metal grid line M1 and the metal capacitor MC and as a dielectric layer of the metal capacitor MC.
其中,金属电容MC作为电容上电极板以及其它信号传输线,第一金属网格线M1和/或栅极G还可以作为电容下电极板。The metal capacitor MC serves as an upper electrode plate of the capacitor and other signal transmission lines, and the first metal grid line M1 and/or the gate G can also serve as a lower electrode plate of the capacitor.
其中,层间介质层405作为源极S和漏极D与栅极G之间的绝缘层。The interlayer dielectric layer 405 serves as an insulating layer between the source S, the drain D and the gate G.
其中,源极S,形成于层间介质层405的上侧,且与有源层402的源极区域电连接。The source electrode S is formed on the upper side of the interlayer dielectric layer 405 and is electrically connected to the source region of the active layer 402 .
其中,漏极D,形成于层间介质层405的上侧,且与有源层402的漏极区域电连接。The drain electrode D is formed on the upper side of the interlayer dielectric layer 405 and is electrically connected to the drain region of the active layer 402 .
其中,第二金属网格线M2通过层间介质层405上的过孔与金属电容MC连接,层间介质层405可以作为第二金属网格线M2和金属电容MC等结构之间的绝缘层。The second metal grid line M2 is connected to the metal capacitor MC through a via hole on the interlayer dielectric layer 405 , and the interlayer dielectric layer 405 can be used as an insulating layer between the second metal grid line M2 and the metal capacitor MC and other structures.
示例性的,第二金属网格线M2还可以和源极S及漏极D同时形成,作为源极S和漏极D的驱动线路。Exemplarily, the second metal mesh line M2 may also be formed simultaneously with the source S and the drain D to serve as a driving line for the source S and the drain D.
示例性的,驱动单元40的第一缓冲层401、栅极绝缘层403、金属间介质层404以及层间介质层405由氧化硅和/或氮化硅等无机材料制成,受压易产生裂纹。本申请的实施例中,多个驱动单元40间隔设置,能够避免在LED显示面板12上形成大片的无机材料层,并可以有效的避免包括该LED显示面板12的显示屏1在弯折、卷曲、其他形变等场景下,由无机材料层开裂导致的水和/或氧气透过的问题;还能够避免无机材料层的严重裂纹对LED显示面板12内部的金属线路的损伤,从而避免显示屏1出现黑花闪、触控失效等问题,提升显示屏1的可靠性。此外,避免在LED显示面板12上形成大片的无机材料层,还可以防止裂纹生长,避免造成大面积像素失效。Exemplarily, the first buffer layer 401, the gate insulating layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405 of the driving unit 40 are made of inorganic materials such as silicon oxide and/or silicon nitride, which are prone to cracks under pressure. In the embodiment of the present application, the plurality of driving units 40 are arranged at intervals, which can avoid the formation of large pieces of inorganic material layers on the LED display panel 12, and can effectively avoid the problem of water and/or oxygen penetration caused by cracking of the inorganic material layer in the display screen 1 including the LED display panel 12 in the scene of bending, curling, other deformation, etc.; it can also avoid the serious cracks of the inorganic material layer from damaging the metal circuit inside the LED display panel 12, thereby avoiding the problems of black flash, touch failure, etc. on the display screen 1, and improving the reliability of the display screen 1. In addition, avoiding the formation of large pieces of inorganic material layers on the LED display panel 12 can also prevent crack growth and avoid large-area pixel failure.
其中,图8所示的结构仅仅示意出了驱动单元40的其中一种实施方式,不能理解为对驱动单元40的结构的限定,驱动单元40还可以具有与图8所示的实施例中更多或更少的第二功能层,本申请的实施例对此不作限定。Among them, the structure shown in Figure 8 only illustrates one implementation method of the drive unit 40 and cannot be understood as a limitation on the structure of the drive unit 40. The drive unit 40 can also have more or less second functional layers than in the embodiment shown in Figure 8, and the embodiments of the present application are not limited to this.
示例性的,支撑结构30的第二子支撑结构32可以包括依次层叠设置的九个第二支撑件321。九个第二支撑件321可以分别与第一缓冲层401、有源层402、栅极绝缘层403、第一金属网格线M1、金属间介质层404、金属电容MC、层间介质层405、以及第二金属网格线M2采用相同的材料制成、并具有相同的厚度,以使第二子支撑结构32可以与驱动单元40通过同一道工序制得。其中,有源层402可以为a-Si。Exemplarily, the second sub-support structure 32 of the support structure 30 may include nine second support members 321 stacked in sequence. The nine second support members 321 may be made of the same material and have the same thickness as the first buffer layer 401, the active layer 402, the gate insulating layer 403, the first metal grid line M1, the intermetallic dielectric layer 404, the metal capacitor MC, the interlayer dielectric layer 405, and the second metal grid line M2, so that the second sub-support structure 32 can be manufactured through the same process as the driving unit 40. Among them, the active layer 402 may be a-Si.
在其他一些实施例中,第二子支撑结构32的九个第二支撑件321中可以至少存在一个第二支撑件321 与上述对应层叠的材料和/或厚度不同。In some other embodiments, at least one of the nine second support members 321 of the second sub-support structure 32 may be Different materials and/or thicknesses than the corresponding stacks described above.
在其他一些实施例中,第二子支撑结构32的第二支撑件321的数量可以少于九个,例如:六个、七个等。第二子支撑结构32的第二支撑件321的数量可以多于九个,例如:十个、十三个等,本申请的实施例对此不作限定。In some other embodiments, the number of the second supporting members 321 of the second sub-support structure 32 may be less than nine, for example, six, seven, etc. The number of the second supporting members 321 of the second sub-support structure 32 may be more than nine, for example, ten, thirteen, etc., which is not limited in the embodiments of the present application.
示例性的,LED显示面板12的驱动层122可以包括第一平坦化层(planarization)PLN1。其中,“PLN1”作为第一平坦化层的标记,便于示意出附图中的第一平坦化层的位置。第一平坦化层PLN1覆盖多个驱动单元40及多个第二子支撑结构32、并填充于多个驱动单元40和多个第二子支撑结构32之间,对元件的起伏起到平坦、绝缘以及阶段性保护作用。Exemplarily, the driving layer 122 of the LED display panel 12 may include a first planarization layer (planarization) PLN1. "PLN1" is used as a mark of the first planarization layer to illustrate the position of the first planarization layer in the accompanying drawings. The first planarization layer PLN1 covers a plurality of driving units 40 and a plurality of second sub-support structures 32, and is filled between the plurality of driving units 40 and the plurality of second sub-support structures 32, and plays a role in flattening, insulating and stage-by-stage protection of the fluctuations of the element.
示例性的,单个像素单元20可以包括单个子像素单元,也可以包括多个子像素单元,每个子像素单元用于发出单色光。本申请的实施例以单个像素单元20包括单个子像素单元为例进行设置。Exemplarily, a single pixel unit 20 may include a single sub-pixel unit, or may include multiple sub-pixel units, each sub-pixel unit being used to emit monochromatic light. The embodiment of the present application is set by taking a single pixel unit 20 including a single sub-pixel unit as an example.
示例性的,像素单元20包括多个层叠设置的第一功能层,第一子支撑结构31包括多个层叠设置的第一支撑件311。多个第一支撑件311分别与像素单元20的多个第一功能层中的部分第一功能层的材料相同,以使多个第一支撑件311能够与多个第一功能层中的部分第一功能层通过同一道工序制得。支撑结构30能够在不增加工序的情况下制备得到,从而能够在不额外增加制造成本的境况下提升LED显示面板12的承压能力。Exemplarily, the pixel unit 20 includes a plurality of first functional layers stacked together, and the first sub-support structure 31 includes a plurality of first support members 311 stacked together. The plurality of first support members 311 are respectively made of the same material as some of the first functional layers in the plurality of first functional layers of the pixel unit 20, so that the plurality of first support members 311 can be manufactured through the same process as some of the first functional layers in the plurality of first functional layers. The support structure 30 can be manufactured without adding additional processes, thereby improving the pressure bearing capacity of the LED display panel 12 without additionally increasing the manufacturing cost.
在其它一些实施例中,第一子支撑结构31还可以采用与制备像素单元20不同的其他工序制得。例如:可以在像素单元20制备完成后,通过在像素单元20之间制备高弹性模量的支撑件,得到第一子支撑结构31。In some other embodiments, the first sub-support structure 31 may also be manufactured by other processes different from the manufacturing process of the pixel unit 20. For example, after the pixel unit 20 is manufactured, a support member with a high elastic modulus may be manufactured between the pixel units 20 to obtain the first sub-support structure 31.
示例性的,第一子支撑结构31的多个第一支撑件311与像素单元20的多个第一功能层一一对应,第一支撑件311与其对应的第一功能层的材料和厚度均相同。多个第一支撑件311于厚度方向依次堆叠,多个第一功能层中至少存在一个第一功能层与其它第一功能层位于同一层且交错设置,也即在层叠方向上,第一子支撑结构31的多个第一支撑件311的数量大于像素单元20的多个第一功能层的数量。又因为第一支撑件311与其对应的第一功能层的材料和厚度均相同,使得LED显示面板12在支撑区域的弹性模量高于在显示区域的弹性模量,以实现通过支撑结构30增加LED显示面板12的承压能力的技术效果。Exemplarily, the multiple first support members 311 of the first sub-support structure 31 correspond one-to-one to the multiple first functional layers of the pixel unit 20, and the first support members 311 and the corresponding first functional layers have the same material and thickness. The multiple first support members 311 are stacked in sequence in the thickness direction, and at least one of the multiple first functional layers is located in the same layer as the other first functional layers and is staggered, that is, in the stacking direction, the number of the multiple first support members 311 of the first sub-support structure 31 is greater than the number of the multiple first functional layers of the pixel unit 20. Because the first support members 311 and the corresponding first functional layers have the same material and thickness, the elastic modulus of the LED display panel 12 in the support area is higher than the elastic modulus in the display area, so as to achieve the technical effect of increasing the pressure-bearing capacity of the LED display panel 12 through the support structure 30.
示例性的,第一子支撑结构31的底部与像素单元20的底部位于同一平面,第一子支撑结构31的顶部与基板121之间的最大距离、大于像素单元20的顶部与基板121之间的最大距离。一些实施例中,可以通过半声调掩膜(halftone)工艺同时制备第一子支撑结构31的某个第一支撑件311和像素单元20的某个第一功能层,使得第一支撑件311的厚度大于与之同时制备得到的第一功能层的厚度,从而实现第一子支撑结构31的顶部与基板121之间的最大距离、大于像素单元20的顶部与基板121之间的最大距离。Exemplarily, the bottom of the first sub-support structure 31 and the bottom of the pixel unit 20 are located in the same plane, and the maximum distance between the top of the first sub-support structure 31 and the substrate 121 is greater than the maximum distance between the top of the pixel unit 20 and the substrate 121. In some embodiments, a first support member 311 of the first sub-support structure 31 and a first functional layer of the pixel unit 20 can be simultaneously prepared by a half-tone mask process, so that the thickness of the first support member 311 is greater than the thickness of the first functional layer prepared simultaneously therewith, thereby achieving the maximum distance between the top of the first sub-support structure 31 and the substrate 121 being greater than the maximum distance between the top of the pixel unit 20 and the substrate 121.
在本实施例中,第一子支撑结构31的顶部在厚度方向上高于像素单元20的顶部,使得支撑结构30能够承担全部或大部分的外部压力,进一步减小像素单元20受到的压力,从而进一步增加LED显示面板12的承压能力。In this embodiment, the top of the first sub-support structure 31 is higher than the top of the pixel unit 20 in the thickness direction, so that the support structure 30 can bear all or most of the external pressure, further reducing the pressure on the pixel unit 20, thereby further increasing the pressure-bearing capacity of the LED display panel 12.
一些实施例中,多个第一功能层可以包括阳极(anode)201、像素定义层(pixel definition layer)PDL、OLED器件层202、阴极(cathode)203、第四金属网格线M4、盖帽层(capping layer,CPL)204中的一层或者多层,本申请实施例对其不进行限定。In some embodiments, the multiple first functional layers may include one or more layers of an anode 201, a pixel definition layer (pixel definition layer) PDL, an OLED device layer 202, a cathode 203, a fourth metal grid line M4, and a capping layer (capping layer, CPL) 204, which are not limited in the embodiments of the present application.
其中,像素定义层PDL包括由光阻型有机物形成的多个侧封装件,多个侧封装件间隔设置。OLED器件层202设置于相邻的两个侧封装件之间。The pixel definition layer PDL includes a plurality of side encapsulation components formed of a photoresist type organic material, and the plurality of side encapsulation components are arranged at intervals. The OLED device layer 202 is arranged between two adjacent side encapsulation components.
其中,OLED器件层202用于发光,可以包括空穴注入层(hole injection layer,HIL)、空穴传输层(hole transport layer,HTL)、发射层(emission layer,EL)、电子传输层(electron transport layer,ETL)、电子注入层(electron injection layer,EIL)等结构。Among them, the OLED device layer 202 is used for emitting light, and may include a hole injection layer (HIL), a hole transport layer (HTL), an emission layer (EL), an electron transport layer (ETL), an electron injection layer (EIL) and other structures.
其中,阴极203和阳极201分别位于OLED器件层202的上下两侧。阴极203和阳极201能够接收电源信号和数据信号,并响应于电源信号和数据信号驱动OLED器件层202发光。The cathode 203 and the anode 201 are respectively located at the upper and lower sides of the OLED device layer 202. The cathode 203 and the anode 201 can receive power signals and data signals, and drive the OLED device layer 202 to emit light in response to the power signals and data signals.
其中,盖帽层204位于阴极203的上侧。OLED器件层202发出的光能够与阴极203表面的自由电子发生表面等离子体共振,从而产生能量损失。盖帽层204能够避免OLED器件层202发出的光能够与阴极203表面的自由电子发生表面等离子体共振,降低OLED器件层202发出的光的能量损失,提升屏幕亮度并降低能耗。此外,盖帽层204的折射率越高,OLED器件层202发出的光的能量损失越小。盖帽层204的厚度也会对OLED器件层202发出的光的能量产生影响。The cap layer 204 is located on the upper side of the cathode 203. The light emitted by the OLED device layer 202 can generate surface plasma resonance with the free electrons on the surface of the cathode 203, thereby generating energy loss. The cap layer 204 can prevent the light emitted by the OLED device layer 202 from generating surface plasma resonance with the free electrons on the surface of the cathode 203, reduce the energy loss of the light emitted by the OLED device layer 202, increase the screen brightness and reduce energy consumption. In addition, the higher the refractive index of the cap layer 204, the smaller the energy loss of the light emitted by the OLED device layer 202. The thickness of the cap layer 204 will also affect the energy of the light emitted by the OLED device layer 202.
其中,图8所示的结构仅仅示意出了像素单元20的其中一种实施方式,不能理解为对像素单元20的结构的限定,像素单元20还可以具有与图8所示的实施例中更多或更少的第一功能层,本申请的实施例 对此不作限定。The structure shown in FIG8 only illustrates one embodiment of the pixel unit 20, and cannot be understood as a limitation on the structure of the pixel unit 20. The pixel unit 20 may also have more or less first functional layers than those in the embodiment shown in FIG8. There is no limitation on this.
示例性的,第二子支撑结构32可以包括六个依次层叠设置的第一支撑件311。六个第一支撑件311可以分别与阳极201、像素定义层PDL、OLED器件层202、阴极203、第四金属网格线M4以及盖帽层204采用相同的材料制成、并具有相同的厚度,以使第一子支撑结构31可以与像素单元20通过同一道工序制得。Exemplarily, the second sub-support structure 32 may include six first support members 311 stacked in sequence. The six first support members 311 may be made of the same material and have the same thickness as the anode 201, the pixel definition layer PDL, the OLED device layer 202, the cathode 203, the fourth metal grid line M4, and the cap layer 204, so that the first sub-support structure 31 can be manufactured through the same process as the pixel unit 20.
在其他一些实施例中,第一子支撑结构31的六个第一支撑件311中可以至少存在一个第一支撑件311与上述对应层叠的材料和/或厚度不同。In some other embodiments, at least one of the six first support members 311 of the first sub-support structure 31 may have a material and/or thickness different from that of the corresponding stacked layers.
在其他一些实施例中,第一子支撑结构31的第一支撑件311的数量可以少于六个,例如:四个、五个等。第一子支撑结构31的第一支撑件311的数量可以多于六个,例如:七个、九个等,本申请的实施例对此不作限定。In some other embodiments, the number of the first support members 311 of the first sub-support structure 31 may be less than six, for example, four, five, etc. The number of the first support members 311 of the first sub-support structure 31 may be more than six, for example, seven, nine, etc., which is not limited in the embodiments of the present application.
示例性的,多个第一支撑件311中存在一个支撑件PDL1与像素定义层PDL通过同一道半声调掩膜工艺制得,支撑件PDL1的厚度大于像素定义层PDL的最大厚度,以使第一子支撑结构31的顶部与基板121之间的最大距离、大于像素单元20的顶部与基板121之间的最大距离。Exemplarily, among the multiple first support members 311, there is a support member PDL1 which is manufactured through the same half-tone mask process as the pixel definition layer PDL, and the thickness of the support member PDL1 is greater than the maximum thickness of the pixel definition layer PDL, so that the maximum distance between the top of the first sub-support structure 31 and the substrate 121 is greater than the maximum distance between the top of the pixel unit 20 and the substrate 121.
一些实施例中,LED显示面板12还包括多个第一封装结构50,多个第一封装结构50与多个像素单元20一一对应,第一封装结构50用于封装与之对应的像素单元20。In some embodiments, the LED display panel 12 further includes a plurality of first packaging structures 50 , the plurality of first packaging structures 50 correspond one-to-one to the plurality of pixel units 20 , and the first packaging structures 50 are used to package the corresponding pixel units 20 .
在本申请的实施例中,水和/或氧气等杂质进入像素单元20,会导致像素单元20的OLED器件层202失效或阴极203失去电学特性,进而导致像素单元20无法发光。通过多个第一封装结构50分别将多个像素单元20单独封装,能够避免水和/或氧气在相邻的像素单元20之间扩散。即使单个像素单元20的封装结构失效,也不会对其他像素单元20产生影响,避免产生大范围的影响,从而避免产生黑斑、局部黑屏等问题,提升LED显示面板12的可靠性。In the embodiment of the present application, impurities such as water and/or oxygen enter the pixel unit 20, which will cause the OLED device layer 202 of the pixel unit 20 to fail or the cathode 203 to lose its electrical characteristics, thereby causing the pixel unit 20 to be unable to emit light. By separately encapsulating multiple pixel units 20 through multiple first encapsulation structures 50, it is possible to prevent water and/or oxygen from diffusing between adjacent pixel units 20. Even if the encapsulation structure of a single pixel unit 20 fails, it will not affect other pixel units 20, avoiding a wide range of impacts, thereby avoiding problems such as black spots and partial black screens, and improving the reliability of the LED display panel 12.
此外,在包括LED显示面板12的显示屏1发生弯折、卷曲或其他形变等场景时,多个像素单元20也会受到挤压或拉扯等应力。通过多个第一封装结构50分别将多个像素单元20单独封装,且相邻的像素单元20之间具有空间,从而在LED显示面板12发生弯折或卷曲等形变时,像素单元20能够通过相对靠近或相对远离来释放形变产生的应力,从而减小形变产生的应力对像素单元20自身的影响,提升LED显示面板12的可靠性,以及显示屏1和电子设备100的可靠性和使用寿命;像素单元20能够通过相对靠近或相对远离来释放形变产生的应力,还能够提升包括LED显示面板12的显示屏1的弯折性能,以实现较小的可弯折半径。In addition, when the display screen 1 including the LED display panel 12 is bent, curled or otherwise deformed, the multiple pixel units 20 will also be subjected to stresses such as compression or pulling. The multiple pixel units 20 are individually encapsulated by the multiple first encapsulation structures 50, and there is space between adjacent pixel units 20, so that when the LED display panel 12 is bent or curled, the pixel unit 20 can release the stress caused by the deformation by being relatively close or relatively far away, thereby reducing the influence of the stress caused by the deformation on the pixel unit 20 itself, improving the reliability of the LED display panel 12, and the reliability and service life of the display screen 1 and the electronic device 100; the pixel unit 20 can release the stress caused by the deformation by being relatively close or relatively far away, and can also improve the bending performance of the display screen 1 including the LED display panel 12 to achieve a smaller bendable radius.
示例性的,第一封装结构50可以由氧化硅、氮化硅或氧化铝等无机材料中的一种或多种制成。在本实施例中,通过多个第一封装结构50分别将多个像素单元20单独封装,也即多个第一封装结构50是相互独立的,可以避免在LED显示面板12上形成大片的封装层,并可以有效的避免包括该LED显示面板12的显示屏1在弯折、卷曲、其他形变等场景下,封装层开裂导致的水和/或氧气透过的问题。此外,多个第一封装结构50是相互独立的,避免在LED显示面板12上形成大片的封装层,还可以防止裂纹生长,避免造成大面积像素失效。Exemplarily, the first encapsulation structure 50 can be made of one or more inorganic materials such as silicon oxide, silicon nitride or aluminum oxide. In this embodiment, multiple pixel units 20 are individually encapsulated by multiple first encapsulation structures 50, that is, multiple first encapsulation structures 50 are independent of each other, which can avoid the formation of a large encapsulation layer on the LED display panel 12, and can effectively avoid the problem of water and/or oxygen penetration caused by cracking of the encapsulation layer when the display screen 1 including the LED display panel 12 is bent, curled, or other deformed. In addition, multiple first encapsulation structures 50 are independent of each other, which avoids the formation of a large encapsulation layer on the LED display panel 12, and can also prevent crack growth, thereby avoiding large-area pixel failure.
示例性的,第一封装结构50包括顶部封装结构51和底部封装层52,底部封装层52固定于像素单元20的底部,顶部封装结构51的至少部分结构覆盖像素单元20的上表面,顶部封装结构51与底部封装层52密封接触。Exemplarily, the first encapsulation structure 50 includes a top encapsulation structure 51 and a bottom encapsulation layer 52, the bottom encapsulation layer 52 is fixed to the bottom of the pixel unit 20, at least part of the structure of the top encapsulation structure 51 covers the upper surface of the pixel unit 20, and the top encapsulation structure 51 is in sealed contact with the bottom encapsulation layer 52.
在本实施例中,顶部封装结构51能够阻挡来自像素单元20上侧的水和/或氧气,底部封装层52能够阻挡来自像素单元20下侧的水和/或氧气,提升第一封装结构50的封装性能,并进一步提升LED显示面板12、显示屏1和电子设备100的可靠性。In this embodiment, the top packaging structure 51 can block water and/or oxygen from the upper side of the pixel unit 20, and the bottom packaging layer 52 can block water and/or oxygen from the lower side of the pixel unit 20, thereby improving the packaging performance of the first packaging structure 50 and further improving the reliability of the LED display panel 12, the display screen 1 and the electronic device 100.
示例性的,顶部封装结构51可以为薄膜封装(thin film encapsulation,TFE)结构。Exemplarily, the top encapsulation structure 51 may be a thin film encapsulation (TFE) structure.
示例性的,顶部封装结构51和底部封装层52可以由相同的材料制成,也可以由不同的材料制成。Exemplarily, the top encapsulation structure 51 and the bottom encapsulation layer 52 may be made of the same material or different materials.
示例性的,第一封装结构50可以为单层无机封装层,也可以为无机层和有机层相交叠设置的多层叠置结构的封装层,例如,可以为依次叠置的无机层-有机层-无机层的三层结构,还可以为依次叠置的无机层-有机层-无机层-有机层的四层结构,也可以为层叠设置的五层及五层以上结构等。Exemplarily, the first encapsulation structure 50 can be a single-layer inorganic encapsulation layer, or a multi-layer encapsulation layer in which inorganic layers and organic layers are overlapped. For example, it can be a three-layer structure of inorganic layer-organic layer-inorganic layer stacked in sequence, or a four-layer structure of inorganic layer-organic layer-inorganic layer stacked in sequence, or a structure of five or more layers stacked in layers, etc.
示例性的,第一封装结构50可以用于封装单个像素单元20,实现像素级封装;也可以用于封装一列像素单元20,实现像素列级封装;也可以用于封装一行像素单元20,实现像素行级封装。Exemplarily, the first packaging structure 50 can be used to package a single pixel unit 20 to achieve pixel-level packaging; it can also be used to package a column of pixel units 20 to achieve pixel-column-level packaging; it can also be used to package a row of pixel units 20 to achieve pixel-row-level packaging.
一些实施例中,多个支撑结构30中至少存在一个支撑结构30包括两个第四支撑件341,两个第四支撑件341分别与顶部封装结构51和底部封装层52的材料相同,以使两个第四支撑件341能够分别与顶部封装结构51和底部封装层52通过同一道工序制得。支撑结构30能够在不增加工序的情况下制备得到,从而能够在不额外增加制造成本的境况下提升LED显示面板12的承压能力。 In some embodiments, at least one of the multiple support structures 30 includes two fourth support members 341, and the two fourth support members 341 are respectively made of the same material as the top encapsulation structure 51 and the bottom encapsulation layer 52, so that the two fourth support members 341 can be manufactured through the same process as the top encapsulation structure 51 and the bottom encapsulation layer 52. The support structure 30 can be manufactured without adding additional processes, thereby improving the pressure bearing capacity of the LED display panel 12 without additionally increasing the manufacturing cost.
在其他一些实施例中,两个第四支撑件341中可以至少存在一个第四支撑件341与上述对应层叠的材料和/或厚度不同。In some other embodiments, at least one of the two fourth support members 341 may have a material and/or thickness different from that of the corresponding stacked layer.
在其他一些实施例中,第二子支撑结构32可以包括一个第四支撑件341,第四支撑件341可以与顶部封装结构51或底部封装层52的材料相同。第二子支撑结构32的第四支撑件341的数量可以多于两个,例如:三个、五个等,本申请的实施例对此不作限定。In some other embodiments, the second sub-support structure 32 may include a fourth support member 341, and the fourth support member 341 may be made of the same material as the top encapsulation structure 51 or the bottom encapsulation layer 52. The number of the fourth support members 341 of the second sub-support structure 32 may be more than two, for example, three, five, etc., which is not limited in the embodiments of the present application.
一些实施例中,多个支撑结构30中至少存在一个支撑结构30包括两个第四支撑件341,两个第四支撑件341分别与顶部封装结构51和底部封装层52的材料相同,以使两个第四支撑件341能够分别与顶部封装结构51和底部封装层52通过同一道工序制得。支撑结构30能够在不增加工序的情况下制备得到,从而能够在不额外增加制造成本的境况下提升LED显示面板12的承压能力。In some embodiments, at least one of the multiple support structures 30 includes two fourth support members 341, and the two fourth support members 341 are respectively made of the same material as the top encapsulation structure 51 and the bottom encapsulation layer 52, so that the two fourth support members 341 can be manufactured through the same process as the top encapsulation structure 51 and the bottom encapsulation layer 52. The support structure 30 can be manufactured without adding additional processes, thereby improving the pressure bearing capacity of the LED display panel 12 without additionally increasing the manufacturing cost.
在其他一些实施例中,两个第四支撑件341中可以至少存在一个第四支撑件341与上述对应层叠的材料和/或厚度不同。In some other embodiments, at least one of the two fourth support members 341 may have a material and/or thickness different from that of the corresponding stacked layer.
在其他一些实施例中,第二子支撑结构32可以包括一个第四支撑件341,第四支撑件341可以与顶部封装结构51或底部封装层52的材料相同。第二子支撑结构32的第四支撑件341的数量可以多于两个,例如:三个、五个等,本申请的实施例对此不作限定。In some other embodiments, the second sub-support structure 32 may include a fourth support member 341, and the fourth support member 341 may be made of the same material as the top encapsulation structure 51 or the bottom encapsulation layer 52. The number of the fourth support members 341 of the second sub-support structure 32 may be more than two, for example, three, five, etc., which is not limited in the embodiments of the present application.
示例性的,LED显示面板12还包括平坦层PLN,平坦层PLN位于多个第一子支撑结构31和多个像素单元20的上侧,平坦层PLN在支撑区域的厚度小于平坦层PLN在显示区域的厚度,平坦层PLN的弹性模量小于像素单元20的多个第一功能层中任意一个第一功能层的弹性模量。“PLN”作为平坦层的标记,便于示意出附图中的平坦层的位置。其中,平坦层PLN在支撑区域和/或显示区域内不同位置的厚度可以不同。平坦层PLN在支撑区域的厚度为平坦层PLN在支撑区域中任意位置的厚度的最大值,平坦层PLN在显示区域的厚度为平坦层PLN在显示区域中任意位置的厚度的最小值。Exemplarily, the LED display panel 12 also includes a flat layer PLN, which is located on the upper side of the multiple first sub-support structures 31 and the multiple pixel units 20, and the thickness of the flat layer PLN in the support area is less than the thickness of the flat layer PLN in the display area, and the elastic modulus of the flat layer PLN is less than the elastic modulus of any of the multiple first functional layers of the pixel unit 20. "PLN" is used as a mark for the flat layer to facilitate the illustration of the position of the flat layer in the accompanying drawings. Among them, the thickness of the flat layer PLN at different positions in the support area and/or the display area may be different. The thickness of the flat layer PLN in the support area is the maximum value of the thickness of the flat layer PLN at any position in the support area, and the thickness of the flat layer PLN in the display area is the minimum value of the thickness of the flat layer PLN at any position in the display area.
在本实施例中,平坦层PLN的弹性模量小于像素单元20的多个第一功能层的弹性模量,也即平坦层PLN的弹性模量小于LED显示面板12在支撑区域和显示区域的其他结构的弹性模量。而LED显示面板12在支撑区域的平坦层PLN的厚度小于在显示区域的平坦层PLN的厚度,也即平坦层PLN在支撑区域的结构中所占的比例小于在显示区域的结构中所占的比例,而其他弹性模量较高的结构在支撑区域的占比高于在显示区域的占比,从而使得LED显示面板12在支撑区域的弹性模量高于在显示区域的弹性模量,以实现通过支撑结构30增加LED显示面板12的承压能力的技术效果。In this embodiment, the elastic modulus of the flat layer PLN is smaller than the elastic modulus of the multiple first functional layers of the pixel unit 20, that is, the elastic modulus of the flat layer PLN is smaller than the elastic modulus of other structures in the support area and the display area of the LED display panel 12. The thickness of the flat layer PLN of the LED display panel 12 in the support area is smaller than the thickness of the flat layer PLN in the display area, that is, the proportion of the flat layer PLN in the structure of the support area is smaller than the proportion in the structure of the display area, and other structures with higher elastic modulus account for a higher proportion in the support area than in the display area, so that the elastic modulus of the LED display panel 12 in the support area is higher than the elastic modulus in the display area, so as to achieve the technical effect of increasing the pressure-bearing capacity of the LED display panel 12 through the support structure 30.
一些实施例中,发光层123还可以包括设置于多个像素单元20和多个驱动单元40之间的第三金属网格线M3和第二平坦化层PLN2。其中,“PLN2”作为第二平坦化层的标记,便于示意出附图中的第二平坦化层的位置。第三金属网格线M3能够实现像素单元20之间的电连接。In some embodiments, the light emitting layer 123 may further include a third metal grid line M3 and a second planarization layer PLN2 disposed between the plurality of pixel units 20 and the plurality of driving units 40. "PLN2" is used as a mark of the second planarization layer to facilitate the illustration of the position of the second planarization layer in the drawings. The third metal grid line M3 can realize electrical connection between the pixel units 20.
一些实施例中,请参阅图8,LED显示面板12还可以包括设置于多个像素单元20上侧的触控层124和/或减反层125。In some embodiments, referring to FIG. 8 , the LED display panel 12 may further include a touch layer 124 and/or an anti-reflection layer 125 disposed on the upper side of the plurality of pixel units 20 .
示例性的,多个支撑结构30中至少存在一个支撑结构30包括第三子支撑结构33,第三子支撑结构33位于第一子支撑结构31上侧,触控层124和/或减反层125包括多个层叠设置的第三功能层,第三子支撑结构33包括多个层叠设置的第三支撑件331,多个第三支撑件331分别与多个第三功能层中的部分第三功能层的材料相同,以使多个第三支撑件331能够与多个第三功能层中的部分第三功能层通过同一道工序制得。Exemplarily, at least one support structure 30 among the multiple support structures 30 includes a third sub-support structure 33, the third sub-support structure 33 is located on the upper side of the first sub-support structure 31, the touch layer 124 and/or the anti-reflection layer 125 includes a plurality of stacked third functional layers, the third sub-support structure 33 includes a plurality of stacked third support members 331, and the plurality of third support members 331 are respectively made of the same material as some of the third functional layers in the plurality of third functional layers, so that the plurality of third support members 331 can be manufactured through the same process as some of the third functional layers in the plurality of third functional layers.
其中,触控层124可以包括第二缓冲层1241、第五金属网格线M5、第三平坦化层1242、第六金属网格线M6及第四平坦化层1243中的一层或多层。其中,第五金属网格线M5作为触控层124的金属桥接层,第六金属网格线M6作为触控层124的电极层。The touch layer 124 may include one or more of a second buffer layer 1241, a fifth metal grid line M5, a third planarization layer 1242, a sixth metal grid line M6, and a fourth planarization layer 1243. The fifth metal grid line M5 serves as a metal bridge layer of the touch layer 124, and the sixth metal grid line M6 serves as an electrode layer of the touch layer 124.
其中,第二缓冲层1241可以作为薄膜封装。在多个像素单元20上设置整面的第二缓冲层1241,使得LED显示面板12具有整面的封装结构,也即具有面板级封装结构。在本申请的实施例中,LED显示面板12同时具有像素级封装结构以及面板级封装结构,有利于提高该LED显示面板12的水氧阻隔效果。另外,第二缓冲层1241可以为单层无机封装层,也可以为无机层和有机层相交叠设置的多层叠置结构的封装层,例如,可以为依次叠置的无机层-有机层-无机层的三层结构,还可以为依次叠置的无机层-有机层-无机层-有机层的四层结构,也可以为层叠设置的五层及五层以上结构等。Among them, the second buffer layer 1241 can be used as a thin film package. The entire second buffer layer 1241 is set on multiple pixel units 20, so that the LED display panel 12 has a whole-surface packaging structure, that is, a panel-level packaging structure. In the embodiment of the present application, the LED display panel 12 has both a pixel-level packaging structure and a panel-level packaging structure, which is beneficial to improving the water and oxygen barrier effect of the LED display panel 12. In addition, the second buffer layer 1241 can be a single-layer inorganic packaging layer, or it can be a packaging layer of a multi-layer stacked structure in which an inorganic layer and an organic layer are overlapped. For example, it can be a three-layer structure of an inorganic layer-organic layer-inorganic layer stacked in sequence, or it can be a four-layer structure of an inorganic layer-organic layer-inorganic layer stacked in sequence, or it can be a five-layer or more stacked structure, etc.
其中,减反层125可以包括间隔设置的多个黑矩阵BM(blackmatrix)和多个RGB彩膜(colorfilter,CF)玻璃1251、以及覆盖于多个黑矩阵BM和多个RGB彩膜玻璃1251上侧的第五平坦化层1252。减反层125用于阻挡像素单元20的电极的反射光,从而提升显示屏1的对比度。The anti-reflection layer 125 may include a plurality of black matrices BM (black matrix) and a plurality of RGB color filter (CF) glasses 1251 arranged at intervals, and a fifth planarization layer 1252 covering the plurality of black matrices BM and the plurality of RGB color filter glasses 1251. The anti-reflection layer 125 is used to block the reflected light of the electrode of the pixel unit 20, thereby improving the contrast of the display screen 1.
在其他一些实施例中,减反层125也可以不包括第五平坦化层1252。 In some other embodiments, the anti-reflection layer 125 may not include the fifth planarization layer 1252 .
在其他一些实施例中,减反层125也可以采用C-POL(circular-polarizer,圆形偏光片)方案,也即由固态光学透明胶(optically clear adhesive,OCA)将圆形偏光片贴附于触控层124上表面。In some other embodiments, the anti-reflection layer 125 may also adopt a C-POL (circular-polarizer) solution, that is, the circular polarizer is attached to the upper surface of the touch layer 124 by a solid optically clear adhesive (OCA).
示例性的,如图8所示,触控层124的第五金属网格线M5和第六金属网格线M6及减反层125的黑矩阵BM可以位于第一支撑结构301的上侧,复用为支撑结构30的第三子支撑结构33,进一步提升支撑结构30的支撑性能。For example, as shown in FIG8 , the fifth metal grid line M5 and the sixth metal grid line M6 of the touch layer 124 and the black matrix BM of the anti-reflection layer 125 may be located on the upper side of the first support structure 301 and reused as the third sub-support structure 33 of the support structure 30 , thereby further improving the support performance of the support structure 30 .
示例性的,触控层124采用TOE(touchonencapsulation)工艺,也即触控层124制备于像素单元20的封装层的上侧。Exemplarily, the touch layer 124 is formed by a TOE (touch on encapsulation) process, that is, the touch layer 124 is formed on the upper side of the encapsulation layer of the pixel unit 20 .
在本申请的实施例中,为了使LED显示面板12的被各个像素级封装结构封装的像素单元20之间实现电连接,以便于实现对整个LED显示面板12的显示进行控制,可以将LED显示面板12中的多个金属网格线(第一金属网格线M1、第二金属网格线M2、第三金属网格线M3、第四金属网格线M4)作为数据传输线。以下将结合附图对多个金属网格线实现像素单元20之间电连接的方式进行举例说明。In the embodiment of the present application, in order to realize electrical connection between the pixel units 20 encapsulated by each pixel-level encapsulation structure of the LED display panel 12, so as to realize control of the display of the entire LED display panel 12, multiple metal grid lines (first metal grid line M1, second metal grid line M2, third metal grid line M3, fourth metal grid line M4) in the LED display panel 12 can be used as data transmission lines. The following will illustrate the way in which multiple metal grid lines realize electrical connection between pixel units 20 with reference to the accompanying drawings.
请结合参阅图8和图10,图10是图8所示LED显示面板12沿B-B处剖开的内部结构示意图。沿B-B处剖开的截面经过第三金属网格线M3,展示了行方向排列的像素单元20之间的电连接方式。图10中不同的剖面线形和标志(例如:“M1”、“MC”、“M2”及“M4”)表示不同的材料,具有相同的剖面线形和标志的结构采用相同的材料,通过同一道工序制备得到。此外,图10中的虚线将LED显示面板12划分为两个支撑区域和一个显示区域,其中,两个支撑区域分别位于显示区域的两侧。需要说明的是,支撑结构可以位于支撑区域,支撑结构也可以存在部分结构位于支撑区域外侧,像素单元可以位于显示区域,像素单元也可以存在部分结构位于像素单元外侧,支撑区域和显示区域也可以不接触,两者之间还可以存在驱动单元的部分结构,图10仅示意出了一些实施例中的支撑区域和显示区域的划分方式,不能认为是对支撑结构、像素单元及驱动单元的位置的限定。Please refer to FIG. 8 and FIG. 10 in combination. FIG. 10 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 8 cut along the B-B section. The section cut along the B-B section passes through the third metal grid line M3, showing the electrical connection between the pixel units 20 arranged in the row direction. Different profile line shapes and marks in FIG. 10 (for example, "M1", "MC", "M2" and "M4") represent different materials, and the structures with the same profile line shape and mark are made of the same material and prepared by the same process. In addition, the dotted line in FIG. 10 divides the LED display panel 12 into two support areas and a display area, wherein the two support areas are respectively located on both sides of the display area. It should be noted that the support structure can be located in the support area, and the support structure can also have a part of the structure located outside the support area, the pixel unit can be located in the display area, and the pixel unit can also have a part of the structure located outside the pixel unit, the support area and the display area can also not be in contact, and there can also be a part of the structure of the driving unit between the two. FIG. 10 only illustrates the division method of the support area and the display area in some embodiments, and cannot be regarded as a limitation on the position of the support structure, the pixel unit and the driving unit.
其中,第三金属网格线M3可以有多条,分别用作电源信号线和数据信号线,用于传输电源信号和数据信号。There may be a plurality of third metal mesh lines M3, which are used as power signal lines and data signal lines respectively for transmitting power signals and data signals.
其中,各个像素单元20的阴极203分别与第三金属网格线M3进行连接。第三金属网格线M3将电源信号和数据信号传输至OLED器件层202,OLED器件层202响应电源信号和数据信号并发光。由于每个OLED器件层202的阴极203通过第三金属网格线M3相连接,则第三金属网格线M3可将电源信号和数据信号同时传递给所有的OLED器件层202的阴极203,实现同步控制。The cathode 203 of each pixel unit 20 is connected to the third metal grid line M3 respectively. The third metal grid line M3 transmits the power signal and the data signal to the OLED device layer 202, and the OLED device layer 202 responds to the power signal and the data signal and emits light. Since the cathode 203 of each OLED device layer 202 is connected through the third metal grid line M3, the third metal grid line M3 can simultaneously transmit the power signal and the data signal to the cathode 203 of all OLED device layers 202 to achieve synchronous control.
其中,阳极201通过第四金属网格线M4与第三金属网格线M3连接,第三金属网格线M3将电源信号和数据信号传输至OLED器件层202,OLED器件层202响应电源信号和数据信号并发光。The anode 201 is connected to the third metal grid line M3 through the fourth metal grid line M4. The third metal grid line M3 transmits the power signal and the data signal to the OLED device layer 202. The OLED device layer 202 responds to the power signal and the data signal and emits light.
其中,第三金属网格线M3也可以与漏极D连接,将数据信号和电源信号传输至源极S和漏极D。The third metal grid line M3 may also be connected to the drain electrode D to transmit the data signal and the power signal to the source electrode S and the drain electrode D.
其中,本申请的实施例中,支撑结构30位于同行排列的相邻的两个像素单元20之间。支撑结构30中至少存在一个金属件M3与第三金属网格线M3采用相同的材料、并通过同一道工序制备。金属件M3可以是第三金属网格线M3位于第一子支撑结构31和第二子支撑结构32之间的部分。如图8和图10所示,第三金属网格线M3能够通过支撑结构30中的金属件M3连接位于支撑结构30两侧的像素单元20,实现同行排列的多个像素单元20的电连接。Among them, in the embodiment of the present application, the support structure 30 is located between two adjacent pixel units 20 arranged in the same row. There is at least one metal piece M3 in the support structure 30 that uses the same material as the third metal grid line M3 and is prepared by the same process. The metal piece M3 can be the part of the third metal grid line M3 located between the first sub-support structure 31 and the second sub-support structure 32. As shown in Figures 8 and 10, the third metal grid line M3 can connect the pixel units 20 located on both sides of the support structure 30 through the metal piece M3 in the support structure 30, thereby realizing the electrical connection of multiple pixel units 20 arranged in the same row.
示例性的,第三金属网格线M3的材质可以为铝、铜、钛铝合金或者钼等。Exemplarily, the material of the third metal grid line M3 may be aluminum, copper, titanium aluminum alloy, molybdenum, or the like.
示例性的,如图10所示,第三金属网格线M3可以设置于驱动单元40和像素单元20之间。在其它一些实施例中,第三金属网格线M3还可以与驱动单元40的部分第二功能层同层设置,例如层间介质层405或者金属间介质层404等。10 , the third metal grid line M3 may be disposed between the driving unit 40 and the pixel unit 20. In some other embodiments, the third metal grid line M3 may also be disposed in the same layer as a portion of the second functional layer of the driving unit 40, such as the interlayer dielectric layer 405 or the metal interlayer dielectric layer 404.
其中,如图8和图10所示,第二金属网格线M2可以有多条,分别用作数据信号线和电源信号线,将数据信号和电源信号传输至源极S和漏极D。As shown in FIG. 8 and FIG. 10 , there may be a plurality of second metal mesh lines M2 , which are used as data signal lines and power signal lines respectively to transmit the data signal and the power signal to the source S and the drain D.
此外,本申请的实施例通过设置两层金属网格线(第二金属网格线M2及第三金属网格线M3),实现对行排列和列排列的像素单元20的电连接。在本实施例中,第三金属网格线M3可以有多条,分别沿行方向延伸或沿列方向延伸,以实现对行排列和列排列的像素单元20进行电连接。沿行方向延伸的第三金属网格线M3和沿列方向延伸的第三金属网格线M3在交叉处可以通过第二金属网格线M2绕线避让,也即沿行方向延伸的第三金属网格线M3可以与位于下层的第二金属网格线M2连接,绕过沿列方向延伸的第三金属网格线M3后再次回到第二金属网格线M2的上层;沿列方向延伸的第三金属网格线M3可以与位于下层的第二金属网格线M2连接,绕过沿行方向延伸的第三金属网格线M3后再次回到第二金属网格线M2的上层。In addition, the embodiment of the present application realizes the electrical connection of the pixel units 20 arranged in rows and columns by setting two layers of metal grid lines (second metal grid lines M2 and third metal grid lines M3). In this embodiment, there may be multiple third metal grid lines M3, which extend in the row direction or in the column direction, respectively, to realize the electrical connection of the pixel units 20 arranged in rows and columns. The third metal grid lines M3 extending in the row direction and the third metal grid lines M3 extending in the column direction can be bypassed by the second metal grid lines M2 at the intersection, that is, the third metal grid lines M3 extending in the row direction can be connected to the second metal grid lines M2 located in the lower layer, bypass the third metal grid lines M3 extending in the column direction and return to the upper layer of the second metal grid lines M2; the third metal grid lines M3 extending in the column direction can be connected to the second metal grid lines M2 located in the lower layer, bypass the third metal grid lines M3 extending in the row direction and return to the upper layer of the second metal grid lines M2.
请结合参阅图8和图11,图11是图8所示LED显示面板12沿C-C处剖开的内部结构示意图。沿C-C 处剖开的截面经过第一金属网格线M1,展示了列方向排列的像素单元20之间的电连接方式。Please refer to FIG8 and FIG11 , FIG11 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG8 cut along CC. The cross section cut at passes through the first metal grid line M1, showing the electrical connection between the pixel units 20 arranged in the column direction.
其中,各个驱动单元40的栅极G分别与第一金属网格线M1进行连接。第一金属网格线M1可以用作栅信号线。第一金属网格线M1将栅极驱动信号传输至TFT,TFT响应栅极驱动信号并呈现打开状态。The gates G of the driving units 40 are connected to the first metal grid lines M1 respectively. The first metal grid lines M1 can be used as gate signal lines. The first metal grid lines M1 transmit gate driving signals to the TFTs, and the TFTs respond to the gate driving signals and are in an open state.
示例性的,第一金属网格线M1的材质可以为钼等。Exemplarily, the material of the first metal grid line M1 may be molybdenum or the like.
本申请实施例还提供了一种LED显示面板12的制作工艺。制作工艺通过步骤001至步骤005得到如图9所示的LED显示面板12。请结合参阅图12至图15,图12是通过本申请实施例的制作工艺的步骤001制备得到的LED显示面板12的部分结构示意图,图13是通过本申请实施例的制作工艺的步骤001和步骤002制备得到的LED显示面板12的部分结构示意图,图14是通过本申请实施例的制作工艺的步骤001至步骤003制备得到的LED显示面板12的部分结构示意图,图15是通过本申请实施例的制作工艺的步骤001至步骤004制备得到的LED显示面板12的部分结构示意图。The embodiment of the present application also provides a manufacturing process for an LED display panel 12. The manufacturing process obtains the LED display panel 12 shown in FIG9 through steps 001 to 005. Please refer to FIGS. 12 to 15 in combination. FIG. 12 is a partial structural schematic diagram of the LED display panel 12 prepared by step 001 of the manufacturing process of the embodiment of the present application, FIG. 13 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 001 and 002 of the manufacturing process of the embodiment of the present application, FIG. 14 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 001 to 003 of the manufacturing process of the embodiment of the present application, and FIG. 15 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 001 to 004 of the manufacturing process of the embodiment of the present application.
该制作工艺的详细步骤如下:The detailed steps of the production process are as follows:
步骤001:如图12所示,制备基板121、驱动层122的TFT和支撑结构30的第二子支撑结构32。在本申请实施例中,以顶栅式低温多晶硅TFT为例,该基板121的层结构设置方式可参照图12。其中,该基板121可以形成于承载层,承载层可以采用玻璃等材料,以在LED显示面板12的制作过程中起到承载的作用。Step 001: As shown in FIG12 , prepare a substrate 121, a TFT of a driving layer 122, and a second sub-support structure 32 of a support structure 30. In the embodiment of the present application, taking a top-gate low-temperature polysilicon TFT as an example, the layer structure setting method of the substrate 121 can refer to FIG12 . Among them, the substrate 121 can be formed on a bearing layer, and the bearing layer can be made of materials such as glass to play a bearing role in the manufacturing process of the LED display panel 12.
在承载层上通过涂层(coating)工艺制备第一基板材料层PI1和第二基板材料层PI2,第一基板材料层PI1和第二基板材料层PI2的厚度均在5um至15um的范围内。第一基板材料层PI1和第二基板材料层PI2之间采用化学气相沉积(chemical vapor deposition,CVD)工艺制备隔绝层1211。隔绝层1211由厚度为600nm的二氧化硅层和厚度为5nm的a-Si层依次层叠而成。A first substrate material layer PI1 and a second substrate material layer PI2 are prepared on the carrier layer by a coating process, and the thickness of the first substrate material layer PI1 and the second substrate material layer PI2 are both in the range of 5um to 15um. An insulating layer 1211 is prepared between the first substrate material layer PI1 and the second substrate material layer PI2 by a chemical vapor deposition (CVD) process. The insulating layer 1211 is formed by stacking a silicon dioxide layer with a thickness of 600nm and an a-Si layer with a thickness of 5nm in sequence.
在第二基板材料层PI2上侧通过CVD工艺连续制备第一缓冲层401、a-Si层和第二子支撑结构32的部分结构。其中,第一缓冲层401由厚度为的二氧化硅层、厚度为的氮化硅层和厚度为的二氧化硅层依次层叠而成。对部分a-Si采用准分子激光退火晶化法(excimer laser annealing crystallization,ELA晶化法)形成p-Si(低温多晶硅),通过曝光显影刻蚀工艺对p-Si实现图形化,得到有源层402和第二子支撑结构32的部分结构。The first buffer layer 401, the a-Si layer and the partial structure of the second sub-support structure 32 are continuously prepared on the upper side of the second substrate material layer PI2 by CVD process. The silicon dioxide layer has a thickness of The silicon nitride layer and the thickness are The silicon dioxide layers are stacked in sequence. The p-Si (low temperature polysilicon) is formed by using the excimer laser annealing crystallization (ELA) method for part of the a-Si, and the p-Si is patterned by the exposure, development and etching process to obtain the active layer 402 and the partial structure of the second sub-support structure 32.
制备栅极绝缘层403、第一金属网格线M1、金属间介质层404、金属电容MC、层间介质层405、第二金属网格线M2和第二子支撑结构32的部分结构,栅极G与第一金属网格线M1同时形成,源极S和漏极D与第二金属网格线M2同时形成。其中,第一金属网格线M1、金属电容MC及第二金属网格线M2为金属层,采用物理气相沉积(physical vapor deposition,PVD)工艺制备,并均通过曝光显影刻蚀工艺实现图形化;栅极绝缘层403、金属间介质层404及层间介质层405为无机层,采用CVD工艺制备,并均通过曝光显影刻蚀工艺实现图形化。The gate insulating layer 403, the first metal grid line M1, the intermetallic dielectric layer 404, the metal capacitor MC, the interlayer dielectric layer 405, the second metal grid line M2 and the partial structure of the second sub-support structure 32 are prepared. The gate G is formed simultaneously with the first metal grid line M1, and the source S and the drain D are formed simultaneously with the second metal grid line M2. Among them, the first metal grid line M1, the metal capacitor MC and the second metal grid line M2 are metal layers, which are prepared by physical vapor deposition (PVD) process, and are all patterned by exposure, development and etching process; the gate insulating layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405 are inorganic layers, which are prepared by CVD process, and are all patterned by exposure, development and etching process.
在上述结构上刻蚀深孔。深孔位于支撑结构30和驱动单元40之间。深孔贯穿层间介质层405至基底的所有层叠。深孔可以在完成第二金属网格线M2图形化后一次性通过用于非金属层图形的刻蚀的干刻工艺刻穿,以避免金属层爬坡形成的刻蚀残留;也可以在每层薄膜图形化时进行通孔刻蚀,累积完成深孔制备。此外,深孔可以刻蚀至第一缓冲层401的下侧,也即深孔具有过刻深度,以保证深孔处无第一缓冲层401残留。A deep hole is etched on the above structure. The deep hole is located between the support structure 30 and the drive unit 40. The deep hole penetrates all the stacking layers from the interlayer dielectric layer 405 to the substrate. The deep hole can be etched through by a dry etching process for etching the non-metallic layer pattern at one time after the second metal grid line M2 is patterned, so as to avoid etching residues formed by the climbing of the metal layer; or through-hole etching can be performed when each layer of the thin film is patterned, and the deep hole preparation is completed cumulatively. In addition, the deep hole can be etched to the lower side of the first buffer layer 401, that is, the deep hole has an over-engraving depth to ensure that there is no residue of the first buffer layer 401 at the deep hole.
步骤002:如图13所示,完成TFT平坦化并制备第三金属网格线M3以及支撑结构30的金属件M3。Step 002 : As shown in FIG. 13 , complete TFT planarization and prepare the third metal grid line M3 and the metal member M3 of the support structure 30 .
制备第一平坦化层PLN1:通过狭缝涂布(slit coating)工艺制备一层有机材料层,并通过曝光显影烘烤对有机材料层完成图形化形成过孔,得到第一平坦化层PLN1。过孔用于进行电连接。Preparation of the first planarization layer PLN1: A layer of organic material is prepared by slit coating process, and the organic material layer is patterned by exposure, development and baking to form vias, thereby obtaining the first planarization layer PLN1. The vias are used for electrical connection.
制备第三金属网格线M3以及支撑结构30的金属件M3,第三金属网格线M3可以通过过孔和第二金属网格线M2、第一金属网格线M1、有源层402中的一者或多者连接。图13仅显示了第三金属网格线M3和第二金属网格线M2的过孔连接,其他位置的连接需要在相关层叠预先制作过孔。Prepare the third metal grid line M3 and the metal member M3 of the support structure 30, and the third metal grid line M3 can be connected to one or more of the second metal grid line M2, the first metal grid line M1, and the active layer 402 through a via. FIG13 only shows the via connection between the third metal grid line M3 and the second metal grid line M2, and the connection at other positions requires pre-fabrication of vias in the relevant stacking layers.
制备第二平坦化层PLN2,并预留过孔。Prepare a second planarization layer PLN2 and reserve vias.
步骤003:如图14所示,制备发光层123的像素单元20,并对像素单元20进行封装,制备支撑结构30的部分结构。Step 003: As shown in FIG. 14 , prepare the pixel unit 20 of the light-emitting layer 123 , encapsulate the pixel unit 20 , and prepare a partial structure of the support structure 30 .
制备一层由氧化硅和氮化硅形成的无机材料层作为底部封装层52和支撑结构30的部分结构。可以将钝化(passivation)层复用为底部封装层52。对无机材料层进行图形化,形成像素级孤岛,实现像素级封装;或形成平行于弯折方向的列条,实现像素列级封装,并预留过孔,得到底部封装层52。An inorganic material layer formed of silicon oxide and silicon nitride is prepared as a bottom encapsulation layer 52 and a partial structure of the support structure 30. The passivation layer can be reused as the bottom encapsulation layer 52. The inorganic material layer is patterned to form pixel-level islands to achieve pixel-level encapsulation; or to form columns parallel to the bending direction to achieve pixel-column-level encapsulation, and vias are reserved to obtain the bottom encapsulation layer 52.
通过PVD制备阳极201和支撑结构30的部分结构。阳极201可以由厚度为的氧化铟锡(indiumtin  oxide,ITO)层、厚度为的纳米银层和厚度为的氧化铟锡层依次层叠而成。阳极201通过第二平坦化层PLN2的过孔与第三金属网格线M3电学互连。The anode 201 and the partial structure of the support structure 30 are prepared by PVD. The anode 201 can be made of a thickness of Indium tin oxide oxide, ITO) layer, thickness is The nanosilver layer and thickness are The anode 201 is electrically interconnected with the third metal grid line M3 through the via hole of the second planarization layer PLN2.
通过半声调掩膜工艺制备像素定义层PDL和支撑结构30的支撑件PDL1,并在像素定义层PDL、底部封装层52及第二平坦化层PLN2制备过孔。其中支撑件PDL1的厚度大于像素定义层PDL的厚度,一方面使得支撑结构30高于像素单元20便于承接压力,另一方面支撑件PDL1可以复用为精细金属掩膜板(fine metal mask,FMM)的支撑光刻型间隔物(photo spacer,PS),简化OLED器件层202的制备工艺。The pixel definition layer PDL and the support member PDL1 of the support structure 30 are prepared by a half-tone mask process, and vias are prepared in the pixel definition layer PDL, the bottom encapsulation layer 52 and the second planarization layer PLN2. The thickness of the support member PDL1 is greater than the thickness of the pixel definition layer PDL. On the one hand, the support structure 30 is higher than the pixel unit 20 to facilitate bearing pressure. On the other hand, the support member PDL1 can be reused as a supporting photolithography spacer (PS) of a fine metal mask (FMM), simplifying the preparation process of the OLED device layer 202.
在像素定义层PDL上侧制备第四金属网格线M4。第四金属网格线M4通过贯穿像素定义层PDL、底部封装层52及第二平坦化层PLN2的过孔与第三金属网格线M3电连接。The fourth metal grid line M4 is formed on the upper side of the pixel definition layer PDL and is electrically connected to the third metal grid line M3 through a via hole penetrating the pixel definition layer PDL, the bottom encapsulation layer 52 and the second planarization layer PLN2.
通过蒸镀工艺制备OLED蒸镀层,并通过精细金属掩膜板\底切(undercut)\激光(laser)刻蚀工艺对OLED蒸镀层图形化得到OLED器件层202和支撑结构30的部分结构。在其他一些实施例中,还可以通过凹版印刷(gravure printing)、喷墨打印(ink jet printing,IJP)、激光诱导转移打印(laser-induced transfer printing)、硬掩模(hardmask)刻蚀等工艺对OLED蒸镀层进行图形化。The OLED evaporation layer is prepared by an evaporation process, and the OLED evaporation layer is patterned by a fine metal mask plate, undercut, and laser etching process to obtain a partial structure of the OLED device layer 202 and the support structure 30. In some other embodiments, the OLED evaporation layer can also be patterned by gravure printing, ink jet printing (IJP), laser-induced transfer printing, hard mask etching, and other processes.
制备阴极203、盖帽层204和支撑结构30的部分结构。The cathode 203, the capping layer 204 and the partial structure of the support structure 30 are prepared.
通过CVD工艺制备一层由氧化硅和氮化硅组成的无机材料层,并对无机材料层进行图形化得到像素单元20的顶部封装结构51和支撑结构30的部分结构。An inorganic material layer composed of silicon oxide and silicon nitride is prepared by a CVD process, and the inorganic material layer is patterned to obtain a top encapsulation structure 51 of the pixel unit 20 and a partial structure of the support structure 30 .
通过喷墨打印或者狭缝涂布工艺制备平坦层PLN,完成平坦化。The planarization is accomplished by preparing the planarization layer PLN through inkjet printing or slit coating process.
在平坦层PLN上侧通过CVD工艺制备一层由氧化硅和氮化硅组成的无机材料层,无机材料层即可以作为像素单元20的封装层,也可以复用为触控层124的第二缓冲层1241。在其他一些实施例中,LED显示面板12也可以不包括第二缓冲层1241。An inorganic material layer composed of silicon oxide and silicon nitride is prepared on the upper side of the flat layer PLN by a CVD process. The inorganic material layer can be used as an encapsulation layer of the pixel unit 20, and can also be reused as the second buffer layer 1241 of the touch layer 124. In some other embodiments, the LED display panel 12 may not include the second buffer layer 1241.
步骤004:如图15所示,制备触控层124。Step 004: As shown in FIG. 15 , a touch layer 124 is prepared.
通过PVD工艺制备两层金属层,两层金属之间用无机或者有机绝缘层隔离,并通过曝光显影工艺对两层金属层分别实现图形化,得到第五金属网格线M5和第六金属网格线M6。在本申请的实施例中,两层金属之间通过第三平坦化层1242隔开,第三平坦化层1242采用有机绝缘材料,有机绝缘材料易弯折,能够避免在弯折过程中产生裂纹,在保证弯折性能的同时,有效阻止水和/或氧气等杂质通过裂纹渗入,对触控层124下侧的像素单元20产生影响,从而提升包括LED显示面板12的显示屏1的可靠性和使用寿命。Two metal layers are prepared by PVD process, the two metal layers are separated by an inorganic or organic insulating layer, and the two metal layers are patterned by exposure and development process, respectively, to obtain the fifth metal grid line M5 and the sixth metal grid line M6. In the embodiment of the present application, the two metal layers are separated by the third planarization layer 1242, and the third planarization layer 1242 is made of organic insulating material, which is easy to bend and can avoid cracks during the bending process. While ensuring the bending performance, it effectively prevents impurities such as water and/or oxygen from penetrating through the cracks to affect the pixel unit 20 under the touch layer 124, thereby improving the reliability and service life of the display screen 1 including the LED display panel 12.
通过CVD工艺制备一层有机层作为第四平坦化层1243,以实现触控层124的顶层平坦化并对触控层124的金属结构进行覆盖保护。An organic layer is prepared by a CVD process as the fourth planarization layer 1243 to planarize the top layer of the touch layer 124 and cover and protect the metal structure of the touch layer 124 .
步骤005:如图9所示,制备减反层125。Step 005: As shown in FIG. 9 , an anti-reflection layer 125 is prepared.
通过狭缝涂布工艺依次制备黑矩阵BM以及R、G、B色组层,并通过曝光显影法实现图形化,形成减反层125,R、G、B色组层由多个RGB彩膜玻璃1251按一定的顺序排列得到。The black matrix BM and R, G, B color group layers are prepared in sequence through a slit coating process, and patterned through an exposure and development method to form an anti-reflection layer 125. The R, G, B color group layers are obtained by arranging a plurality of RGB color film glasses 1251 in a certain order.
通过CVD工艺制备一层有机层作为第五平坦化层1252,实现保护隔离。An organic layer is prepared by a CVD process as the fifth planarization layer 1252 to achieve protection isolation.
本申请还提供了一种LED显示面板12。请参阅图16,图16是图8所示LED显示面板12在另一些实施例中沿A-A处剖开的内部结构示意图。此外,图16中的虚线将LED显示面板12划分为两个支撑区域和一个显示区域,其中,两个支撑区域分别位于显示区域的两侧。需要说明的是,支撑结构可以位于支撑区域,支撑结构也可以存在部分结构位于支撑区域外侧,像素单元可以位于显示区域,像素单元也可以存在部分结构位于像素单元外侧,支撑区域和显示区域也可以不接触,两者之间还可以存在驱动单元的部分结构,图16仅示意出了一些实施例中的支撑区域和显示区域的划分方式,不能认为是对支撑结构、像素单元及驱动单元的位置的限定。The present application also provides an LED display panel 12. Please refer to FIG. 16, which is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 8 cut along A-A in other embodiments. In addition, the dotted line in FIG. 16 divides the LED display panel 12 into two support areas and a display area, wherein the two support areas are respectively located on both sides of the display area. It should be noted that the support structure can be located in the support area, and the support structure can also have a part of the structure located outside the support area, the pixel unit can be located in the display area, and the pixel unit can also have a part of the structure located outside the pixel unit, the support area and the display area may not be in contact, and there may be a part of the structure of the driving unit between the two. FIG. 16 only illustrates the division method of the support area and the display area in some embodiments, and cannot be regarded as a limitation on the position of the support structure, the pixel unit and the driving unit.
如图16所示,在另一些实施例中,LED显示面板12可以包括基板121、以及固定于基板121同一侧的驱动层122、发光层123、触控层124和减反层125。驱动层122位于基板121和发光层123之间,触控层124和减反层125依次层叠于发光层123的上侧。图16所示的LED显示面板12与图9所示的LED显示面板12的大部分结构以及结构之间的连接关系均相同,在此仅对两个实施例中的区别技术特征进行说明,对于两个实施例中的相同技术特征不再赘述。As shown in FIG. 16 , in other embodiments, the LED display panel 12 may include a substrate 121, and a driving layer 122, a light-emitting layer 123, a touch layer 124, and an anti-reflection layer 125 fixed to the same side of the substrate 121. The driving layer 122 is located between the substrate 121 and the light-emitting layer 123, and the touch layer 124 and the anti-reflection layer 125 are sequentially stacked on the upper side of the light-emitting layer 123. Most of the structures of the LED display panel 12 shown in FIG. 16 and the LED display panel 12 shown in FIG. 9 and the connection relationship between the structures are the same. Only the different technical features in the two embodiments are described here, and the same technical features in the two embodiments are not repeated.
示例性的,多个像素单元20位于发光层123。LED显示面板12还可以包括多个第二封装结构61,多个第二封装结构61与多个像素单元20一一对应,第二封装结构61用于封装与之对应的像素单元20。位于驱动层122的驱动单元40包括第三封装结构62。第二封装结构61的至少部分结构覆盖像素单元20的上表面,第二封装结构61与第三封装结构62密封接触。Exemplarily, a plurality of pixel units 20 are located in the light emitting layer 123. The LED display panel 12 may further include a plurality of second encapsulation structures 61, the plurality of second encapsulation structures 61 correspond one-to-one to the plurality of pixel units 20, and the second encapsulation structures 61 are used to encapsulate the corresponding pixel units 20. The driving unit 40 located in the driving layer 122 includes a third encapsulation structure 62. At least part of the structure of the second encapsulation structure 61 covers the upper surface of the pixel unit 20, and the second encapsulation structure 61 is in sealing contact with the third encapsulation structure 62.
在本申请的实施例中,通过位于驱动单元40的第三封装结构62与第二封装结构61共同对像素单元20实现封装,也即用位于驱动单元40的第三封装结构62代替如图9所示的LED显示面板12的第一封装 结构50的底部封装层52,使得像素单元20的阳极201可以直接制备于第一平坦化层PLN1,省去了如图9所示的LED显示面板12的底部封装层52,减少了LED显示面板12的层叠数量,从而减少LED显示面板12的厚度,满足轻薄化的需求;还能够减少工艺步骤,降低成本。In the embodiment of the present application, the pixel unit 20 is packaged together by the third packaging structure 62 and the second packaging structure 61 located in the driving unit 40, that is, the third packaging structure 62 located in the driving unit 40 replaces the first packaging structure of the LED display panel 12 shown in FIG. The bottom packaging layer 52 of the structure 50 allows the anode 201 of the pixel unit 20 to be directly prepared on the first planarization layer PLN1, eliminating the bottom packaging layer 52 of the LED display panel 12 as shown in FIG. 9 , reducing the number of stacking layers of the LED display panel 12, thereby reducing the thickness of the LED display panel 12 to meet the demand for thinness and lightness; it can also reduce the process steps and reduce costs.
一些实施例中,如图16所示,驱动单元40的第一缓冲层401、栅极绝缘层403、金属间介质层404及层间介质层405中的一层或多层可以复用为第三封装结构62。In some embodiments, as shown in FIG. 16 , one or more layers of the first buffer layer 401 , the gate insulating layer 403 , the intermetallic dielectric layer 404 , and the interlayer dielectric layer 405 of the driving unit 40 may be reused as a third packaging structure 62 .
示例性的,多个支撑结构30中至少存在一个支撑结构30包括第五支撑件351,第五支撑件351与第二封装结构61的材料相同,以使第五支撑件351能够与第二封装结构61通过同一道工序制得。Illustratively, at least one of the plurality of support structures 30 includes a fifth support member 351 , and the fifth support member 351 is made of the same material as the second packaging structure 61 , so that the fifth support member 351 and the second packaging structure 61 can be manufactured through the same process.
请结合参阅图16和图17,图17是图8所示LED显示面板12在另一些实施例中沿B-B处剖开的内部结构示意图。此外,图17中的虚线将LED显示面板12划分为两个支撑区域和一个显示区域,其中,两个支撑区域分别位于显示区域的两侧。需要说明的是,支撑结构可以位于支撑区域,支撑结构也可以存在部分结构位于支撑区域外侧,像素单元可以位于显示区域,像素单元也可以存在部分结构位于像素单元外侧,支撑区域和显示区域也可以不接触,两者之间还可以存在驱动单元的部分结构,图17仅示意出了一些实施例中的支撑区域和显示区域的划分方式,不能认为是对支撑结构、像素单元及驱动单元的位置的限定。Please refer to FIG. 16 and FIG. 17 in combination. FIG. 17 is a schematic diagram of the internal structure of the LED display panel 12 shown in FIG. 8 cut along B-B in other embodiments. In addition, the dotted line in FIG. 17 divides the LED display panel 12 into two support areas and a display area, wherein the two support areas are respectively located on both sides of the display area. It should be noted that the support structure can be located in the support area, and the support structure can also have a part of the structure located outside the support area. The pixel unit can be located in the display area, and the pixel unit can also have a part of the structure located outside the pixel unit. The support area and the display area may not be in contact, and there may be a part of the structure of the driving unit between the two. FIG. 17 only illustrates the division method of the support area and the display area in some embodiments, and cannot be regarded as a limitation on the position of the support structure, the pixel unit and the driving unit.
示例性的,如图16和图17所示。第三金属网格线M3设置于基板121内侧。例如:第三金属网格线M3可以位于第二基板材料层PI2的上侧、下侧或中部。图9和图10所示的LED显示面板12中将第三金属网格线M3设置于第二金属网格线M2的上侧,需要在第三金属网格线M3设置于第二金属网格线M2之间设置绝缘层,也即第二平坦化层PLN2。而图16和图17所述的LED显示面板12的第三金属网格线M3设置于基板121内侧,而不是设置于第二金属网格线M2上侧,省去了绝缘层(如图9所示的第二平坦化层PLN2),减少了LED显示面板12的层叠数量,从而减少LED显示面板12的厚度,满足轻薄化的需求;还能够减少工艺步骤,降低成本。Exemplarily, as shown in Figures 16 and 17. The third metal grid line M3 is arranged on the inner side of the substrate 121. For example: the third metal grid line M3 can be located on the upper side, lower side or middle part of the second substrate material layer PI2. In the LED display panel 12 shown in Figures 9 and 10, the third metal grid line M3 is arranged on the upper side of the second metal grid line M2, and an insulating layer, that is, a second planarization layer PLN2, needs to be arranged between the third metal grid line M3 and the second metal grid line M2. The third metal grid line M3 of the LED display panel 12 described in Figures 16 and 17 is arranged on the inner side of the substrate 121, rather than on the upper side of the second metal grid line M2, eliminating the insulating layer (the second planarization layer PLN2 shown in Figure 9), reducing the number of stacking layers of the LED display panel 12, thereby reducing the thickness of the LED display panel 12 to meet the demand for lightness and thinness; it can also reduce process steps and reduce costs.
示例性的,第三金属网格线M3可以设置于第二基板材料层PI2内侧,也可以设置于第二基板材料层PI2上侧,并在第三金属网格线M3上侧覆盖一层有机层作为平坦化层或在第三金属网格线M3上侧制备缓冲层。Exemplarily, the third metal grid line M3 can be arranged on the inner side of the second substrate material layer PI2, or on the upper side of the second substrate material layer PI2, and an organic layer can be covered on the upper side of the third metal grid line M3 as a planarization layer or a buffer layer can be prepared on the upper side of the third metal grid line M3.
在本申请的实施例中,第二金属网格线M2通过第一过孔70与第三金属网格线M3电连接。第一过孔70可以贯穿第一缓冲层401、栅极绝缘层403、金属间介质层404及层间介质层405,延伸至基板121内侧。第四金属网格线M4与第二金属网格线M2通过过孔连接。In the embodiment of the present application, the second metal grid line M2 is electrically connected to the third metal grid line M3 through the first via 70. The first via 70 can penetrate the first buffer layer 401, the gate insulation layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405, and extend to the inside of the substrate 121. The fourth metal grid line M4 is connected to the second metal grid line M2 through a via.
本申请实施例又提供了一种LED显示面板12的制作工艺。制作工艺通过步骤006至步骤011得到如图17所示的LED显示面板12。请结合参阅图18至图22,图18是通过本申请实施例的制作工艺的步骤006制备得到的LED显示面板12的部分结构示意图,图19是通过本申请实施例的制作工艺的步骤006和步骤007制备得到的LED显示面板12的部分结构示意图,图20是通过本申请实施例的制作工艺的步骤006至步骤008制备得到的LED显示面板12的部分结构示意图,图21是通过本申请实施例的制作工艺的步骤006至步骤009制备得到的LED显示面板12的部分结构示意图,图22是通过本申请实施例的制作工艺的步骤006至步骤010制备得到的LED显示面板12的部分结构示意图。The embodiment of the present application further provides a manufacturing process for an LED display panel 12. The manufacturing process obtains the LED display panel 12 shown in FIG17 through steps 006 to 011. Please refer to FIGS. 18 to 22 in combination. FIG. 18 is a partial structural schematic diagram of the LED display panel 12 prepared by step 006 of the manufacturing process of the embodiment of the present application, FIG. 19 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 006 and 007 of the manufacturing process of the embodiment of the present application, FIG. 20 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 006 to 008 of the manufacturing process of the embodiment of the present application, FIG. 21 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 006 to 009 of the manufacturing process of the embodiment of the present application, and FIG. 22 is a partial structural schematic diagram of the LED display panel 12 prepared by steps 006 to 010 of the manufacturing process of the embodiment of the present application.
该制作工艺的详细步骤如下:The detailed steps of the production process are as follows:
步骤006:如图18所示,制备带有第三金属网格线M3的基板121。Step 006: As shown in FIG. 18 , prepare a substrate 121 with third metal grid lines M3.
在承载层上通过涂层工艺制备第一基板材料层PI1和第二基板材料层PI2,第一基板材料层PI1和第二基板材料层PI2的厚度均在5um至15um的范围内。第一基板材料层PI1和第二基板材料层PI2之间采用CVD工艺制备隔绝层1211。隔绝层1211由厚度为600nm的二氧化硅层和厚度为5nm的a-Si层依次层叠而成。The first substrate material layer PI1 and the second substrate material layer PI2 are prepared on the carrier layer by a coating process, and the thickness of the first substrate material layer PI1 and the second substrate material layer PI2 are both in the range of 5um to 15um. The insulating layer 1211 is prepared between the first substrate material layer PI1 and the second substrate material layer PI2 by a CVD process. The insulating layer 1211 is formed by stacking a silicon dioxide layer with a thickness of 600nm and an a-Si layer with a thickness of 5nm in sequence.
在隔绝层1211之上通过PVD工艺制备一层金属层,并均通过曝光显影刻蚀工艺实现图形化,得到第三金属网格线M3。A metal layer is prepared on the isolation layer 1211 by a PVD process, and is patterned by exposure, development and etching processes to obtain a third metal grid line M3.
在第二基板材料层PI2上侧制备一层氧化铟锡层作为硬掩膜,并对第二基板材料层PI2进行干刻,刻蚀出第二过孔71,之后在第二基板材料层PI2上侧制备无机层,从而防止在制备无机层后对第二基板材料层PI2通过有机侧刻刻蚀第一过孔70时产生底切,导致第二基板材料层PI2的第二过孔71内侧的金属填充不佳。在其他一些实施例中,也可以先在第二基板材料层PI2上侧制备无机层,之后根据互连需要再刻蚀第一过孔70(请结合参阅图19),以减少无机层爬坡,从而减小不平坦度。在其他一些实施例中,也可以将制备于在第二基板材料层PI2上侧的无机层复用为硬掩膜,对在第二基板材料层PI2进行干刻,刻蚀出第二过孔71,简化工艺步骤。An indium tin oxide layer is prepared on the upper side of the second substrate material layer PI2 as a hard mask, and the second substrate material layer PI2 is dry-etched to etch out the second via 71, and then an inorganic layer is prepared on the upper side of the second substrate material layer PI2, so as to prevent undercutting when the first via 70 is etched through the organic side of the second substrate material layer PI2 after the inorganic layer is prepared, resulting in poor metal filling inside the second via 71 of the second substrate material layer PI2. In some other embodiments, an inorganic layer may be prepared on the upper side of the second substrate material layer PI2 first, and then the first via 70 may be etched according to the interconnection requirements (please refer to FIG. 19 in combination) to reduce the climbing of the inorganic layer, thereby reducing the unevenness. In some other embodiments, the inorganic layer prepared on the upper side of the second substrate material layer PI2 may be reused as a hard mask, and the second substrate material layer PI2 may be dry-etched to etch out the second via 71, thereby simplifying the process steps.
步骤007:如图19所示,制备部分TFT和支撑结构30的部分结构。 Step 007: As shown in FIG. 19 , prepare a partial structure of a TFT and a support structure 30 .
在第二基板材料层PI2上侧通过CVD工艺连续制备第一缓冲层401、a-Si层和支撑结构30的部分结构。其中,第一缓冲层401由厚度为的二氧化硅层、厚度为的氮化硅层和厚度为的二氧化硅层依次层叠而成。对部分a-Si采用准分子激光退火晶化法形成p-Si,通过曝光显影刻蚀工艺对p-Si实现图形化,得到有源层402和第二子支撑结构32的部分结构。The first buffer layer 401, the a-Si layer and the partial structure of the support structure 30 are continuously prepared on the upper side of the second substrate material layer PI2 by CVD process. The silicon dioxide layer has a thickness of The silicon nitride layer and the thickness are The active layer 402 and the partial structure of the second sub-support structure 32 are obtained by crystallizing a part of a-Si by excimer laser annealing to form p-Si, and patterning the p-Si by exposure, development and etching processes.
制备栅极绝缘层403、第一金属网格线M1、金属间介质层404、金属电容MC、层间介质层405和第二子支撑结构32的部分结构,栅极G与第一金属网格线M1同时形成。其中,第一金属网格线M1及金属电容MC为金属层,采用PVD工艺制备,并均通过曝光显影刻蚀工艺实现图形化;栅极绝缘层403、金属间介质层404及层间介质层405为无机层,采用CVD工艺制备,并均通过曝光显影刻蚀工艺实现图形化。The gate insulating layer 403, the first metal grid line M1, the intermetallic dielectric layer 404, the metal capacitor MC, the interlayer dielectric layer 405 and the partial structure of the second sub-support structure 32 are prepared, and the gate G and the first metal grid line M1 are formed simultaneously. Among them, the first metal grid line M1 and the metal capacitor MC are metal layers, which are prepared by PVD process, and are patterned by exposure, development and etching process; the gate insulating layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405 are inorganic layers, which are prepared by CVD process, and are patterned by exposure, development and etching process.
对无机层刻蚀出多个深浅不一的过孔,也可以在对每层无机层进行薄膜图形化时留出过孔,累积完成过孔制备。A plurality of vias of different depths can be etched into the inorganic layer, and vias can also be reserved when thin film patterning is performed on each inorganic layer, so that the via preparation is completed cumulatively.
步骤008:如图20所示,制备第二金属网格线M2,实现同行排列的多个像素单元20之间的电连接,并完成TFT平坦化。制备阳极201、像素定义层PDL和阴极203互连线路。制备支撑结构30的部分结构。Step 008: As shown in FIG. 20 , prepare a second metal grid line M2 to achieve electrical connection between multiple pixel units 20 arranged in the same row and complete TFT planarization. Prepare interconnection lines of anode 201, pixel definition layer PDL and cathode 203. Prepare partial structure of support structure 30.
通过PVD工艺制备金属层,并通过曝光显影刻蚀工艺实现图形化,得到第二金属网格线M2和支撑结构30的部分结构。源极S和漏极D与第二金属网格线M2同时形成,与第二金属网格线M2电连接。源极S和漏极D通过过孔和有源层402电连接,第二金属网格线M2通过过孔和金属电容MC电连接。The metal layer is prepared by a PVD process, and patterning is achieved by an exposure, development and etching process to obtain a second metal grid line M2 and a partial structure of the support structure 30. The source S and the drain D are formed simultaneously with the second metal grid line M2 and are electrically connected to the second metal grid line M2. The source S and the drain D are electrically connected to the active layer 402 through a via, and the second metal grid line M2 is electrically connected to the metal capacitor MC through a via.
制备第一平坦化层PLN1:通过狭缝涂布工艺制备一层有机层,并通过曝光显影烘烤对有机层完成图形化,在有机层上形成过孔得到第一平坦化层PLN1并制备支撑结构30的部分结构。Prepare the first planarization layer PLN1: prepare an organic layer by a slit coating process, and pattern the organic layer by exposure, development and baking, form vias on the organic layer to obtain the first planarization layer PLN1 and prepare a partial structure of the support structure 30.
通过PVD制备阳极201和支撑结构30的部分结构。阳极201通过第一平坦化层PLN1的过孔与第二金属网格线M2电连接,并通过第二金属网格线M2与第三金属网格线M3电连接。阳极201可以由厚度为的氧化铟锡层、厚度为的纳米银层和厚度为的氧化铟锡层依次层叠而成。The anode 201 and a portion of the support structure 30 are prepared by PVD. The anode 201 is electrically connected to the second metal grid line M2 through the via hole of the first planarization layer PLN1, and is electrically connected to the third metal grid line M3 through the second metal grid line M2. The anode 201 can be made of a thickness of The indium tin oxide layer has a thickness of The nanosilver layer and thickness are The indium tin oxide layers are stacked in sequence.
通过半声调掩膜工艺制备像素定义层PDL和支撑结构30的支撑件PDL1,并在像素定义层PDL及第一平坦化层PLN1制备过孔。其中支撑件PDL1的厚度大于像素定义层PDL的厚度,一方面使得支撑结构30高于像素单元20便于承接压力,另一方面支撑件PDL1可以复用为精细金属掩膜板的支撑光刻型间隔物,简化OLED器件层202(请结合参阅图21)的制备工艺。The pixel definition layer PDL and the support member PDL1 of the support structure 30 are prepared by a half-tone mask process, and vias are prepared in the pixel definition layer PDL and the first planarization layer PLN1. The thickness of the support member PDL1 is greater than that of the pixel definition layer PDL. On the one hand, the support structure 30 is higher than the pixel unit 20 to facilitate bearing pressure. On the other hand, the support member PDL1 can be reused as a supporting photolithography spacer of a fine metal mask plate, simplifying the preparation process of the OLED device layer 202 (please refer to FIG. 21 ).
在像素定义层PDL上侧制备第四金属网格线M4。第四金属网格线M4通过贯穿像素定义层PDL及第二平坦化层PLN2的过孔(图未示)与第二金属网格线M2电连接,并通过第二金属网格线M2与第三金属网格线M3电连接。The fourth metal grid line M4 is prepared on the upper side of the pixel definition layer PDL. The fourth metal grid line M4 is electrically connected to the second metal grid line M2 through a via hole (not shown) penetrating the pixel definition layer PDL and the second planarization layer PLN2, and is electrically connected to the third metal grid line M3 through the second metal grid line M2.
在其他一些实施例中,第四金属网格线M4也可以制备于第一平坦化层PLN1的上表面,并在第四金属网格线M4上侧制备像素定义层PDL。像素定义层PDL图形化时需避让第四金属网格线M4,也即将第四金属网格线M4露出,以使第四金属网格线M4能够与阴极203(请结合参阅图21)电连接。In some other embodiments, the fourth metal grid line M4 may also be prepared on the upper surface of the first planarization layer PLN1, and a pixel definition layer PDL is prepared on the upper side of the fourth metal grid line M4. When the pixel definition layer PDL is patterned, the fourth metal grid line M4 needs to be avoided, that is, the fourth metal grid line M4 is exposed, so that the fourth metal grid line M4 can be electrically connected to the cathode 203 (please refer to FIG. 21).
步骤009:如图21所示,完成发光层123的制备。Step 009: As shown in FIG. 21 , the preparation of the light-emitting layer 123 is completed.
通过蒸镀工艺制备OLED蒸镀层,并通过精细金属掩膜板\底切\激光刻蚀工艺对OLED蒸镀层图形化得到OLED器件层202和支撑结构30的部分结构。在其他一些实施例中,还可以通过凹版印刷、喷墨打印、激光诱导转移打印、硬掩模刻蚀等工艺对OLED蒸镀层进行图形化。The OLED evaporated layer is prepared by an evaporation process, and the OLED evaporated layer is patterned by a fine metal mask plate, undercutting, and laser etching process to obtain a partial structure of the OLED device layer 202 and the support structure 30. In some other embodiments, the OLED evaporated layer can also be patterned by gravure printing, inkjet printing, laser induced transfer printing, hard mask etching, and other processes.
制备阴极203、盖帽层204和支撑结构30的部分结构。The cathode 203, the capping layer 204 and the partial structure of the support structure 30 are prepared.
通过CVD工艺制备一层由氧化硅和氮化硅组成的无机材料层,并对无机材料层进行图形化得到第二封装结构61和支撑结构30的部分结构。An inorganic material layer composed of silicon oxide and silicon nitride is prepared by a CVD process, and the inorganic material layer is patterned to obtain a second packaging structure 61 and a partial structure of the support structure 30 .
在上述结构上刻蚀深孔。深孔位于支撑结构30和像素单元20以及驱动单元40之间。深孔贯穿第二封装结构61至基底的所有层叠。深孔可以在制备第二封装结构61后一次性通过用于非金属层图形的刻蚀的干刻工艺刻穿;也可以在每层薄膜图形化时进行通孔刻蚀,累积完成深孔制备。A deep hole is etched on the above structure. The deep hole is located between the support structure 30 and the pixel unit 20 and the driving unit 40. The deep hole runs through all the stacked layers from the second encapsulation structure 61 to the substrate. The deep hole can be etched through once by a dry etching process for etching the non-metallic layer pattern after preparing the second encapsulation structure 61; or through-hole etching can be performed when each layer of thin film is patterned, and the deep hole preparation is completed cumulatively.
通过喷墨打印或者狭缝涂布工艺制备平坦层PLN,完成平坦化。The flat layer PLN is prepared by inkjet printing or slit coating process to achieve planarization.
在平坦层PLN上侧通过CVD工艺制备一层由氧化硅和氮化硅组成的无机材料层,无机材料层即可以作为像素单元20的封装层,也可以复用为触控层124的第二缓冲层1241。在其他一些实施例中,LED显示面板12也可以不包括第二缓冲层1241。An inorganic material layer composed of silicon oxide and silicon nitride is prepared on the upper side of the flat layer PLN by a CVD process. The inorganic material layer can be used as an encapsulation layer of the pixel unit 20, and can also be reused as the second buffer layer 1241 of the touch layer 124. In some other embodiments, the LED display panel 12 may not include the second buffer layer 1241.
步骤010:如图22所示,制备触控层124。Step 010: As shown in FIG. 22 , a touch layer 124 is prepared.
通过PVD工艺制备两层金属层,两层金属之间用无机或者有机绝缘层隔离,并通过曝光显影工艺对两层金属层分别实现图形化,得到第五金属网格线M5和第六金属网格线M6。在本申请的实施例中,两层金属之间通过第三平坦化层1242隔开,第三平坦化层1242采用有机绝缘材料,有机绝缘材料易弯折,能够避免在弯折过程中产生裂纹,在保证弯折性能的同时,有效阻止水和/或氧气等杂质通过裂纹渗入,对触 控层124下侧的像素单元20产生影响,从而提升包括LED显示面板12的显示屏1的可靠性和使用寿命。Two metal layers are prepared by PVD process, and the two metal layers are separated by an inorganic or organic insulating layer, and the two metal layers are patterned by exposure and development process to obtain the fifth metal grid line M5 and the sixth metal grid line M6. In the embodiment of the present application, the two metal layers are separated by the third planarization layer 1242, and the third planarization layer 1242 is made of organic insulating material. The organic insulating material is easy to bend and can avoid cracks during the bending process. While ensuring the bending performance, it effectively prevents impurities such as water and/or oxygen from penetrating through the cracks, which is good for the touch screen. The pixel unit 20 on the lower side of the control layer 124 is affected, thereby improving the reliability and service life of the display screen 1 including the LED display panel 12.
通过CVD工艺制备一层有机层作为第四平坦化层1243,以实现触控层124的顶层平坦化并对触控层124的金属结构进行覆盖保护。An organic layer is prepared by a CVD process as the fourth planarization layer 1243 to planarize the top layer of the touch layer 124 and cover and protect the metal structure of the touch layer 124 .
步骤011:如图17所示,制备减反层125。Step 011: As shown in FIG. 17 , prepare an anti-reflection layer 125 .
通过狭缝涂布工艺依次制备BM以及R、G、B色组层,并通过曝光显影法实现图形化,形成减反层125,R、G、B色组层由多个RGB彩膜玻璃1251按一定的顺序排列得到。The BM and R, G, B color group layers are prepared in sequence through a slit coating process, and patterned through an exposure and development method to form an anti-reflection layer 125. The R, G, B color group layers are obtained by arranging a plurality of RGB color film glasses 1251 in a certain order.
通过CVD工艺制备一层有机层作为第五平坦化层1252,实现保护隔离。An organic layer is prepared by a CVD process as the fifth planarization layer 1252 to achieve protection isolation.
请参阅图23,图23是本申请提供的LED显示面板12在还一些实施例中沿B-B处剖开的内部结构示意图。Please refer to Figure 23, which is a schematic diagram of the internal structure of the LED display panel 12 provided in the present application, cut along B-B in some other embodiments.
在本实施例中,如图23所示,LED显示面板12的大部分结构与图17所示的LED显示面板12的结构相同,区别在于,两者在制备第二金属网格线M2连接第三金属网格线M3之间的第一过孔70的工艺不同。In this embodiment, as shown in FIG. 23 , most structures of the LED display panel 12 are the same as those of the LED display panel 12 shown in FIG. 17 , except that the processes for preparing the first via 70 connecting the second metal grid line M2 to the third metal grid line M3 are different.
图17所示的LED显示面板12,通过在第二基板材料层PI2上侧制备一层氧化铟锡层作为硬掩膜,并对第二基板材料层PI2进行干刻,刻蚀出第二过孔71,在栅极绝缘层403、金属间介质层404及层间介质层405制备完成之后刻蚀第一过孔70。The LED display panel 12 shown in FIG17 is formed by preparing an indium tin oxide layer as a hard mask on the upper side of the second substrate material layer PI2, and dry etching the second substrate material layer PI2 to etch a second via hole 71, and etching the first via hole 70 after the gate insulation layer 403, the intermetallic dielectric layer 404 and the interlayer dielectric layer 405 are prepared.
图23所示的LED显示面板12,先在第二基板材料层PI2上侧制备栅极绝缘层403、金属间介质层404及层间介质层405,之后根据互连需要再刻蚀第一过孔70,以减少无机层爬坡,从而减小不平坦度。The LED display panel 12 shown in FIG. 23 first prepares a gate insulating layer 403, an intermetallic dielectric layer 404 and an interlayer dielectric layer 405 on the upper side of the second substrate material layer PI2, and then etches the first via 70 according to the interconnection requirements to reduce the climbing of the inorganic layer, thereby reducing the unevenness.
以上描述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内;在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。因此,本申请的保护范围应以权利要求的保护范围为准。 The above description is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application; in the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.

Claims (20)

  1. 一种LED显示面板,其特征在于,包括:基板、多个像素单元及多个支撑结构,多个所述支撑结构与多个所述像素单元固定于所述基板的同侧,多个所述像素单元彼此间隔设置,多个所述支撑结构位于多个所述像素单元之间的间隙处,所述LED显示面板包括显示区域和支撑区域,所述显示区域为多个所述像素单元对应的区域,所述支撑区域为多个所述支撑结构对应的区域,所述LED显示面板在所述支撑区域的弹性模量大于所述LED显示面板在所述显示区域的弹性模量。An LED display panel, characterized in that it includes: a substrate, a plurality of pixel units and a plurality of supporting structures, wherein the plurality of supporting structures and the plurality of pixel units are fixed on the same side of the substrate, the plurality of pixel units are arranged at intervals from each other, and the plurality of supporting structures are located in the gaps between the plurality of pixel units. The LED display panel includes a display area and a supporting area, the display area is an area corresponding to the plurality of pixel units, the supporting area is an area corresponding to the plurality of supporting structures, and the elastic modulus of the LED display panel in the supporting area is greater than the elastic modulus of the LED display panel in the display area.
  2. 如权利要求1所述的LED显示面板,其特征在于,多个所述支撑结构均包括第一子支撑结构,所述像素单元包括多个层叠设置的第一功能层,所述第一子支撑结构包括多个层叠设置的第一支撑件,多个所述第一支撑件分别与所述像素单元的多个所述第一功能层中的部分第一功能层的材料相同,以使多个所述第一支撑件能够与多个所述第一功能层中的部分第一功能层通过同一道工序制得。The LED display panel as described in claim 1 is characterized in that the multiple supporting structures all include a first sub-support structure, the pixel unit includes a plurality of first functional layers stacked together, the first sub-support structure includes a plurality of first supporting members stacked together, and the multiple first supporting members are respectively made of the same material as some of the first functional layers in the multiple first functional layers of the pixel unit, so that the multiple first supporting members can be manufactured through the same process as some of the first functional layers in the multiple first functional layers.
  3. 如权利要求2所述的LED显示面板,其特征在于,所述LED显示面板还包括平坦层,所述平坦层位于多个所述第一子支撑结构和多个所述像素单元的上侧,所述平坦层在所述支撑区域的厚度小于所述平坦层在所述显示区域的厚度,所述平坦层的弹性模量小于多个所述第一功能层中任意一个第一功能层的弹性模量。The LED display panel as described in claim 2 is characterized in that the LED display panel also includes a flat layer, which is located on the upper side of the plurality of first sub-support structures and the plurality of pixel units, the thickness of the flat layer in the support area is less than the thickness of the flat layer in the display area, and the elastic modulus of the flat layer is less than the elastic modulus of any one of the plurality of first functional layers.
  4. 如权利要求2所述的LED显示面板,其特征在于,多个所述第一支撑件与多个所述第一功能层一一对应,所述第一支撑件与其对应的所述第一功能层的材料和厚度均相同,多个所述第一支撑件于厚度方向依次堆叠,多个所述第一功能层中至少存在一个所述第一功能层与其它所述第一功能层位于同一层且交错设置。The LED display panel as described in claim 2 is characterized in that a plurality of the first supporting members correspond one-to-one to a plurality of the first functional layers, the first supporting members and the corresponding first functional layers have the same material and thickness, a plurality of the first supporting members are stacked in sequence in the thickness direction, and at least one of the plurality of the first functional layers is located on the same layer as the other first functional layers and is staggered.
  5. 如权利要求2所述的LED显示面板,其特征在于,所述第一子支撑结构的底部与所述像素单元的底部位于同一平面,所述第一子支撑结构的顶部与所述基板之间的最大距离、大于所述像素单元的顶部与所述基板之间的最大距离。The LED display panel as described in claim 2 is characterized in that the bottom of the first sub-support structure and the bottom of the pixel unit are located in the same plane, and the maximum distance between the top of the first sub-support structure and the substrate is greater than the maximum distance between the top of the pixel unit and the substrate.
  6. 如权利要求5所述的LED显示面板,其特征在于,所述像素单元的多个所述第一功能层包括像素定义层,多个所述第一支撑件中存在一个支撑件与所述像素定义层通过同一道半声调掩膜工艺制得,所述支撑件的厚度大于所述像素定义层的最大厚度。The LED display panel as described in claim 5 is characterized in that the multiple first functional layers of the pixel unit include a pixel definition layer, and there is a support member among the multiple first support members that is made through the same half-tone mask process as the pixel definition layer, and the thickness of the support member is greater than the maximum thickness of the pixel definition layer.
  7. 如权利要求1至6中任一项所述的LED显示面板,其特征在于,所述LED显示面板还包括多个第一封装结构,多个所述第一封装结构与多个所述像素单元一一对应,所述第一封装结构用于封装与之对应的所述像素单元;所述第一封装结构包括顶部封装结构和底部封装层,所述底部封装层固定于所述像素单元的底部,所述顶部封装结构的至少部分结构覆盖所述像素单元的上表面,所述顶部封装结构与所述底部封装层密封接触。The LED display panel according to any one of claims 1 to 6 is characterized in that the LED display panel also includes a plurality of first packaging structures, the plurality of first packaging structures correspond one-to-one to the plurality of pixel units, and the first packaging structure is used to encapsulate the corresponding pixel units; the first packaging structure includes a top packaging structure and a bottom packaging layer, the bottom packaging layer is fixed to the bottom of the pixel unit, at least part of the structure of the top packaging structure covers the upper surface of the pixel unit, and the top packaging structure is in sealing contact with the bottom packaging layer.
  8. 如权利要求7所述的LED显示面板,其特征在于,多个所述支撑结构中至少存在一个支撑结构包括两个第四支撑件,两个所述第四支撑件分别与所述顶部封装结构和所述底部封装层的材料相同,以使两个所述第四支撑件能够分别与所述顶部封装结构和所述底部封装层通过同一道工序制得。The LED display panel as described in claim 7 is characterized in that at least one of the multiple supporting structures includes two fourth supporting members, and the two fourth supporting members are respectively made of the same material as the top packaging structure and the bottom packaging layer, so that the two fourth supporting members can be manufactured through the same process as the top packaging structure and the bottom packaging layer.
  9. 如权利要求2至6中任一项所述的LED显示面板,其特征在于,所述LED显示面板还包括多个驱动单元,多个所述驱动单元位于多个所述像素单元和所述基板之间,多个所述驱动单元与多个所述像素单元连接,多个所述驱动单元用于响应驱动信号、并根据所述驱动信号使多个所述像素单元发光,多个所述驱动单元与多个所述支撑结构交错设置。The LED display panel according to any one of claims 2 to 6, characterized in that the LED display panel further comprises a plurality of driving units, the plurality of driving units are located between the plurality of pixel units and the substrate, the plurality of driving units are connected to the plurality of pixel units, the plurality of driving units are used to respond to driving signals and make the plurality of pixel units emit light according to the driving signals, and the plurality of driving units are staggered with the plurality of supporting structures.
  10. 如权利要求9所述的LED显示面板,其特征在于,多个所述支撑结构中至少存在一个支撑结构包括第二子支撑结构,所述第二子支撑结构位于所述第一子支撑结构的下侧,所述驱动单元包括多个层叠设置的第二功能层,所述第二子支撑结构包括多个层叠设置的第二支撑件,多个所述第二支撑件分别与所述驱动单元的多个第二功能层中的部分第二功能层的材料相同,以使多个所述第二支撑件能够与多个所述第二功能层中的部分第二功能层通过同一道工序制得。The LED display panel as described in claim 9 is characterized in that at least one of the multiple supporting structures includes a second sub-support structure, the second sub-support structure is located on the lower side of the first sub-support structure, the driving unit includes a plurality of stacked second functional layers, the second sub-support structure includes a plurality of stacked second supporting members, and the plurality of second supporting members are respectively made of the same material as some of the second functional layers of the plurality of second functional layers of the driving unit, so that the plurality of second supporting members can be manufactured through the same process as some of the second functional layers of the plurality of second functional layers.
  11. 如权利要求9所述的LED显示面板,其特征在于,所述LED显示面板还包括多个第二封装结构,多个所述第二封装结构与多个所述像素单元一一对应,所述第二封装结构用于封装与之对应的所述像素单元;The LED display panel according to claim 9, characterized in that the LED display panel further comprises a plurality of second packaging structures, the plurality of second packaging structures correspond one-to-one to the plurality of pixel units, and the second packaging structures are used to package the corresponding pixel units;
    所述驱动单元包括第三封装结构,所述第二封装结构的至少部分结构覆盖所述像素单元的上表面,所述第二封装结构与所述第三封装结构密封接触。The driving unit includes a third packaging structure, at least a portion of the second packaging structure covers an upper surface of the pixel unit, and the second packaging structure is in sealing contact with the third packaging structure.
  12. 如权利要求9所述的LED显示面板,其特征在于,所述LED显示面板还包括设置于多个所述像素单元上侧的触控层和/或减反层,多个所述支撑结构中至少存在一个支撑结构包括第三子支撑结构,所述 第三子支撑结构位于所述第一子支撑结构上侧,所述触控层和/或所述减反层包括多个层叠设置的第三功能层,所述第三子支撑结构包括多个层叠设置的第三支撑件,多个所述第三支撑件分别与多个所述第三功能层中的部分第三功能层的材料相同,以使多个所述第三支撑件能够与多个所述第三功能层中的部分第三功能层通过同一道工序制得。The LED display panel according to claim 9, characterized in that the LED display panel further comprises a touch layer and/or an anti-reflection layer disposed on the upper side of the plurality of pixel units, at least one of the plurality of support structures comprises a third sub-support structure, and the The third sub-support structure is located on the upper side of the first sub-support structure, the touch layer and/or the anti-reflection layer includes a plurality of third functional layers stacked together, the third sub-support structure includes a plurality of third supporting members stacked together, and the plurality of third supporting members are respectively made of the same material as some of the third functional layers among the plurality of third functional layers, so that the plurality of third supporting members can be manufactured through the same process as some of the third functional layers among the plurality of third functional layers.
  13. 如权利要求1至6中任一项所述的LED显示面板,其特征在于,多个所述支撑结构的延伸方向均相同;或多个所述支撑结构包括第一支撑结构和第二支撑结构,所述第一支撑结构的延伸方向与所述第二支撑结构的延伸方向之间存在夹角。The LED display panel according to any one of claims 1 to 6, characterized in that the extension directions of the multiple support structures are the same; or the multiple support structures include a first support structure and a second support structure, and there is an angle between the extension direction of the first support structure and the extension direction of the second support structure.
  14. 如权利要求13所述的LED显示面板,其特征在于,多个所述像素单元排布成多行、多列的阵列,多个所述支撑结构沿所述行或所述列的方向延伸。The LED display panel as described in claim 13 is characterized in that the plurality of pixel units are arranged in an array of multiple rows and columns, and the plurality of support structures extend along the direction of the rows or the columns.
  15. 如权利要求14所述的LED显示面板,其特征在于,相邻的两行所述像素单元之间设有多个所述支撑结构中的至少一个支撑结构;或相邻的两列所述像素单元之间设有多个所述支撑结构中的至少一个支撑结构。The LED display panel as described in claim 14 is characterized in that at least one of the multiple supporting structures is provided between two adjacent rows of pixel units; or at least one of the multiple supporting structures is provided between two adjacent columns of pixel units.
  16. 如权利要求1至6中任一项所述的LED显示面板,其特征在于,所述基板能够弯曲。The LED display panel according to any one of claims 1 to 6, characterized in that the substrate is bendable.
  17. 一种显示屏,其特征在于,包括如权利要求1至16中任一项所述的LED显示面板。A display screen, characterized by comprising the LED display panel according to any one of claims 1 to 16.
  18. 一种电子设备,其特征在于,包括一个或多个如权利要求17所述的显示屏。An electronic device, characterized in that it comprises one or more display screens as described in claim 17.
  19. 如权利要求18所述的电子设备,其特征在于,所述显示屏能够沿弯折方向弯曲,所述支撑结构沿所述显示屏的弯折方向延伸。The electronic device as described in claim 18 is characterized in that the display screen can be bent along a bending direction, and the supporting structure extends along the bending direction of the display screen.
  20. 如权利要求18或19所述的电子设备,其特征在于,所述显示屏的尺寸能够发生变化。 The electronic device as described in claim 18 or 19 is characterized in that the size of the display screen can be changed.
PCT/CN2023/126861 2022-10-28 2023-10-26 Led display panel, display screen, and electronic device WO2024088348A1 (en)

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