WO2024028051A1 - Appareil d'alimentation et/ou de décharge pour récipients et procédé d'attribution automatique d'un défaut d'un appareil d'alimentation et/ou de décharge à une allée - Google Patents

Appareil d'alimentation et/ou de décharge pour récipients et procédé d'attribution automatique d'un défaut d'un appareil d'alimentation et/ou de décharge à une allée Download PDF

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Publication number
WO2024028051A1
WO2024028051A1 PCT/EP2023/069292 EP2023069292W WO2024028051A1 WO 2024028051 A1 WO2024028051 A1 WO 2024028051A1 EP 2023069292 W EP2023069292 W EP 2023069292W WO 2024028051 A1 WO2024028051 A1 WO 2024028051A1
Authority
WO
WIPO (PCT)
Prior art keywords
container
fault
containers
feeding
cell
Prior art date
Application number
PCT/EP2023/069292
Other languages
German (de)
English (en)
Inventor
Norbert Schwede
Ruediger Preuss
Original Assignee
Khs Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Khs Gmbh filed Critical Khs Gmbh
Publication of WO2024028051A1 publication Critical patent/WO2024028051A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/56—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections
    • B65G47/57—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections for articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating

Definitions

  • Loading and/or dispensing device for containers and method for automatically assigning a fault in a loading and/or dispensing device to a lane
  • the invention relates to a feeding and/or dispensing device for the parallel feeding and/or dispensing of containers to container cells arranged in a row of a container transport device and/or a container treatment device with a plurality of driving elements arranged on a common driver carrier for moving one container into a container cell and /or from a container cell.
  • the invention further relates to a device for transporting and/or treating containers and a method for automatically assigning a fault in the area of a container cell to a loading and/or dispensing device for the parallel loading and/or dispensing of containers in a row of mutually parallel container cells .
  • loading and/or dispensing devices for the parallel loading and/or dispensing of containers are known, which are commonly used for loading or feeding or for unloading or removing containers in the area of a container treatment device.
  • reusable bottles are cleaned before further use and are fed to a bottle cleaning system by a conveyor belt using a feeding device and, following cleaning, are removed again from the bottle cleaning system by means of a dispensing device in order to feed the then cleaned bottles to the renewed filling process using a further conveyor belt.
  • the containers are typically transported and aligned in a container cell within a container treatment device.
  • the containers are inserted into an empty container cell during loading and then removed from the container cell again after the container has been treated.
  • a container cell for inserting a container is not empty due to an error and in particular either still contains a container or contains contaminants, such as fragments of a previously damaged container, so that an attempt to insert it results in one Malfunction and thus an interruption of operations occurs.
  • a malfunction can also occur when dispensing a container, for example if the container to be removed from the container cell is jammed therein or tilted during removal. This also leads to an undesirable interruption of operations.
  • the invention is therefore based on the object of providing a method and a loading and/or dispensing device for the parallel loading and/or dispensing of containers, which enable a particularly quick and targeted elimination of a fault in the area of a container cell.
  • the object is achieved according to the invention by a loading and/or dispensing device for the parallel loading and/or dispensing of containers according to claim 1, by a device for transporting and/or treating containers according to claim 7 and by a method for the automatic lane assignment of a fault in the Area of a container cell of a feeding and/or dispensing device solved according to claim 8.
  • Advantageous developments of the invention are specified in the dependent claims.
  • the feeding and/or dispensing device for the parallel loading and/or dispensing of containers to container cells arranged in a row of a container transport device and/or a container treatment device has a plurality of driving elements arranged on a common driver carrier for moving one container into a container cell and/or from a container cell, at least one sensor means for detecting at least one fault and in particular sensor data of a fault in the area of a container cell and an evaluation unit for automatic lane assignment of the container cell with the detected fault within the row of container cells.
  • the invention further relates to a device for transporting and/or treating containers with a first conveying means for feeding containers, a container treatment device arranged downstream of the first conveying means, in particular a container cleaning machine, and a second conveying means for guiding away the treated containers.
  • a feed device according to the invention for feeding the containers into the container treatment device and / or between the container treatment device and the second conveying means a dispensing device according to the invention for unloading the containers from the container treatment device.
  • the method according to the invention for the automatic lane assignment of a disturbance in the area of a container cell of a loading and/or dispensing device for the parallel loading and/or dispensing of several containers in a row of container cells parallel to one another has, as a method step, first of all a recording of data of disturbances occurring in the area of the container cell during the loading and/or delivery of the container, in particular by means of at least one sensor means, followed by evaluating the sensor data and automatically assigning the fault position to an individual container cell in the row or to an alley of the container cell having a fault.
  • the inventors have recognized that it is extremely advantageous to be able to indicate the location of the fault to the operating personnel, since determining the fault position in advance makes it easier to eliminate the cause of the fault.
  • the malfunction can be eliminated more quickly because it is no longer necessary to search for the malfunctioning position, which significantly shortens machine downtime.
  • data can be easily recorded in which areas malfunctions often occur and measures for improvement can be derived from this.
  • the inventors have recognized that it is particularly advantageous not to arrange means for lane detection of a fault in a row of container cells in the container transport device and/or container treatment device having the container cells, but rather to integrate this into a loading and/or delivery device. Nevertheless, it is of course also conceivable to arrange further sensor means in the area of a container transport device and/or a container treatment device and to also use this sensor data to improve the automatic lane detection. In general, however, it is preferred that the automatic lane detection takes place entirely using means of the feeding and/or dispensing device and, if necessary, an associated control unit.
  • the invention advantageously detects such an error when a container to be removed from a container cell jams and prevents further transport of the jammed container or further jamming between the dispensing device and the container that is still at least partially in the container cell. Subsequent damage to the container cell and/or the dispensing device can thus be avoided.
  • the loading and/or dispensing device is a device for moving several containers at the same time from one position to another position in order to deposit the containers into another device or to deliver them from another device.
  • the filling and/or dispensing device for containers is preferably used in the field of industrial filling of containers and particularly preferably on a container cleaning machine.
  • the parallel feeding of containers preferably involves picking up several containers at the same time by means of a driver element of the driver carrier.
  • the parallel task particularly preferably also includes a spatial parallel arrangement of the containers.
  • the container is preferably picked up by a conveyor, in particular a conveyor belt or the like.
  • Each driver element is preferably formed as a finger for raising or lowering a container in the area of the container bottom and/or has a back for contact with a container side wall on.
  • all driver elements are preferably formed identically to one another and/or arranged parallel to one another in a row.
  • Each driver element is intended to introduce a container, preferably directly, into a container cell.
  • a container guide is also preferably provided for guiding the container while the container is being moved by means of the respective driver element.
  • each container is placed and in particular pushed into a container cell during the task, with the container cells preferably being part of a bottle magazine.
  • the task is preferably carried out by lifting the container, in particular by means of the driver element and/or in the area of the container bottom, and/or by rotating the container, preferably by at least 45°, particularly preferably by an angle between 45° and 135° and most preferably at an angle between 75° and 105°.
  • the movement of the container preferably takes place together with a rotation of the driver carrier and/or in the direction of a linear displacement of the driver carrier.
  • the container is preferably inserted linearly into a receiving opening of a container cell, which is particularly preferably done by a linear displacement of the driver carrier and most preferably exclusively by a linear displacement of the driver carrier and / or without a movement of the driver carrier.
  • the driver elements are preferably distributed in a row evenly over the circumference of the driver carrier, with particularly preferably 2 - 4 and very particularly preferably 2 - 3 driver elements each being arranged at the same distance from one another along the circumference of the driver carrier.
  • the parallel delivery of containers preferably involves lowering several containers at the same time by means of a driver element of the driver carrier.
  • the container is preferably delivered in a standing position of the container.
  • the container is still preferably delivered to a Conveying means, in particular a conveyor belt or the like, or on a container receiving plate, on which each of the containers is placed or positioned standing by means of the driver element.
  • a conveyor for removing the containers is preferably arranged behind the container receiving plate and particularly preferably the containers are pushed by the container receiving plate in the direction of the conveying means.
  • the container cell is basically intended to hold an individual container and hold it in a defined position. In order to introduce the container into the container cell, it has a receiving opening. In addition, the container cell can have any other openings, for example for cleaning the container and/or the interior of the container. In particular, the container cell can be formed as a grid at least in part of its wall. In order to be able to transport and treat numerous containers parallel to one another, a corresponding number of container cells are preferably arranged parallel to one another in a row. The container cells in a row are preferably all arranged at the same distance from one another and/or directly next to one another.
  • the container cells are not part of the loading and/or dispensing device according to the invention, but of the container transport device and/or container treatment device into which the containers are to be placed or removed by means of the loading and/or dispensing device.
  • the feeding and/or dispensing device according to the invention automatically assigns a fault to the lane in the area of the container cells, so that an existing container transport device and/or container treatment device can be easily retrofitted without the need for modification.
  • the container can in principle be any vessel, with the container preferably being made of plastic or glass and/or for holding a Food and in particular a drink is provided. Accordingly, the container is preferably a bottle. Furthermore, the container is preferably part of a reusable system and, accordingly, particularly preferably a reusable bottle, in particular made of glass or plastic.
  • the sensor means is basically a technical device that is intended to record data from a fault.
  • the sensor means can have further functions or the sensor means can be integrated into a technical unit with a different function, for example in a control or in a power supply.
  • the or one of the sensor means can be integrated into the converter of one or more drive units for driving the driver carrier.
  • the frequency converter of one or more drive units can already be used as sensor means and in particular provide the motor power, the motor current and/or the motor torque as sensor data. This has the particular advantage that no additional sensor means need to be arranged on the feeding and/or dispensing device, but rather the means for collecting data on a fault are already present in the feeding and/or dispensing device.
  • a sensor means can also be at least one vibration sensor, which is preferably arranged on the driver carrier, particularly preferably on both sides of the driver carrier and/or on one or more driver elements.
  • a sensor means can also be at least one force, acceleration and/or vibration sensor, which enables a particularly targeted and precise assignment of a fault.
  • a sensor means can be used for sound evaluation, preferably by means of at least one microphone and particularly preferably by means of at least two microphones.
  • additional information about the disturbance such as the type of disturbance, can be recognized using at least one microphone. For example, this creates a double insert a specific noise when the container to be inserted hits the bottom of the container that is already incorrectly in the container cell.
  • a sensor means can also be a triggering mechanism on at least one driver element and preferably on each driver element, whereby a clear assignment of the alley having the fault is possible in a particularly simple manner.
  • a single sensor means can in principle be sufficient, it is preferred that at least two sensor means that are identical to one another or differ from one another are used. Particularly preferably, at least two mutually identical sensor means and at least one further sensor means are used.
  • an evaluation unit which processes the data of at least one fault recorded by means of the sensor device(s).
  • the evaluation unit can be integrated in the feeding and/or dispensing device or can be part of an external data processing unit, such as an external controller.
  • a fault that occurs is preferably determined by monitoring the sensor means for whether a set value of at least one of the sensor means is exceeded, whereby in a simple manner an increase in the required driving force or torque of the feeding and/or dispensing device and in particular of the drive units can be detected due to a fault.
  • the information about the faulty position is forwarded to a further electronic component, an internal or external control unit, a display element and/or to a user.
  • a malfunction can be, for example, a double insertion, ie an attempt to insert a container into a container cell that is not empty.
  • Another example of a malfunction is a container tilting or jamming when the container is being dispensed from the container cell.
  • Another typical cause of a malfunction is contamination of a container cell, in particular by shards, fragments of a container or other objects such as container closures, container labels or packaging material.
  • detecting a fault by means of the sensor means data acquisition that allows a fault and trouble-free operation of the feeding and/or dispensing device to be distinguished from one another.
  • alley assignment is understood to mean an assignment to an alley area, i.e. several alleys arranged next to one another. It already leads to a significant acceleration of troubleshooting if the location of the trouble can be limited to a few lanes, for example preferably 10 lanes, particularly preferably 5 lanes, very particularly preferably 3 lanes and particularly preferably 2 lanes.
  • the lane assignment is a unique assignment to a specific lane or to a specific container cell in a series of container cells. Due to typically numerous successive rows of container cells, which therefore each form lanes in the transport direction, the detection of the respective position in a row of container cells is also referred to as lane detection.
  • a preferred embodiment of the loading and/or dispensing device has at least one drive unit for moving and in particular for moving the driver carrier for loading and/or dispensing containers, at least one sensor means being formed during the loading and/or dispensing and to record reaction forces that occur in particular when moving the containers. Using the recorded reaction forces as Sensor data is then used to obtain information about faults.
  • any force applied to a part of the feeding and/or dispensing device that is caused by a fault is considered a reaction force.
  • the sensor means can detect the reaction forces both directly and also only indirectly detect a consequence of these reaction forces.
  • the detection of the reaction forces takes place in the area of the drive unit and/or in the context of the control and/or the power supply of the drive unit.
  • at least one driver element and preferably each driver element and/or the driver carrier and/or the drive unit and/or a control unit of the drive unit to have at least one sensor means.
  • An advantageous development of the feeding and/or dispensing device provides that at least one sensor means and preferably at least two sensor means are formed to directly or indirectly measure a force of the driver carrier and/or the current strength and/or power required to move the driver carrier, whereby reaction forces of the feeding and/or dispensing device that do not occur during trouble-free operation can be recorded in a particularly simple manner. It is particularly preferred that a sensor means is arranged on both sides of the driver carrier, which directly or indirectly detects a force of the driver carrier, the evaluation unit subsequently determining the position of the disturbance within the series from the detected sensor data and in particular the detected forces or torques Container cells determine or can determine.
  • an embodiment of the feeding and/or dispensing device is particularly advantageous in which a drive unit is arranged on both sides of the driver carrier at least for moving the driver carrier, each drive unit being connected to a sensor means in such a way that a power consumption or a required current intensity is determined Drive units is detectable.
  • a single sensor means can record the power consumption or the required current strength of the two drive units and a single sensor means can be connected to exactly one drive unit.
  • the sensor means is preferably connected at least to the drive unit, whereby the exact position and/or design of the sensor means can be arbitrary.
  • a preferred embodiment of the method for automatic lane assignment in a loading and/or dispensing device with a plurality of driver elements arranged on a common driver carrier for moving one container into a container cell and/or out of a container cell and with at least one drive unit on each side of the driver carrier for moving the driver carrier and with at least one sensor means for detecting a power consumption or a required current intensity of each of the drive units it is provided to detect the power consumption or a required current intensity of each of the drive units during the loading and/or delivery of the container and the acquired sensor data to evaluate both sensor means for automatically assigning the fault position to an individual container cell in the row and in particular to compare them with each other.
  • Particularly preferred is a method for automatic lane assignment in which two power consumptions or required current strengths determined at the same time in the event of a fault using one of the sensor means are put into a ratio and the relative position of the fault between the two ends of the driver carrier is determined directly from the ratio and thus a specific lane of the container cells or an individual container cell is assigned. It is taken into account that the closer the fault occurs to the respective sensor means, the higher the determined sensor value is and the higher the determined value at the opposite end of the driver carrier arranged sensor is the lower. In this way, a good determination of the position of a fault in a series of container cells is possible immediately and without prior calibration.
  • the determined sensor data of a fault or the ratio of the sensor data not only the occurrence of the fault and the position of the fault can be determined, but it is also fundamentally possible to determine the type of fault, for example a double insertion, damage to the container to be relocated or to determine contamination of the container cell. This can be done in particular by means of the absolute values of the sensor means, the maximum values that occur, the time of occurrence in relation to the position of the displacement of the container and/or the position of the driver carrier and/or the driver elements in relation to the recorded sensor data.
  • an advantageous development of the method for automatic lane assignment provides for the assignment of the faulty position of a single container cell in the row of container cells, the determined ratio of the sensor data is compared with entries in a database, the database for the specific feeding and / or dispensing device assigning a position of the fault to each ratio of the sensor data.
  • the ratio of the data of the sensor means, the sensor data or any data derived therefrom as well as other data can also be stored and used directly within the database.
  • At least one drive unit and preferably all drive units are stopped and/or briefly operated in the opposite direction in order to avoid damage to the container cell and/or the opening and/or or delivery device. Operation in a reverse direction can take place both until increased sensor data is no longer received, as well as by a predefined distance or a predefined angle of rotation, for example to a position before containers are inserted into a container cell or to a position in which the distance between the containers to be inserted and/or the driver elements is so far away from the respective container cells that a faulty and/or jammed container can be removed manually.
  • an advantageous development of the method according to the invention for automatic lane assignment provides that after the first data of a fault has been recorded, at least one drive unit and preferably all drive units are controlled individually, simultaneously or one after the other and further sensor data are recorded again by means of the at least one sensor means, to collect further data of the fault that has occurred and to increase the accuracy of the automatic lane assignment of the container cell with the detected fault within the row of container cells.
  • a multiple measurement is preferably carried out, with several sets of data from the disturbance being recorded after the first occurrence of a disturbance and/or the movement leading to the disturbance being repeated in order to record data from the disturbance again and/or more precisely.
  • FIG. 1 is a perspective view of the essential components of a feeding and/or dispensing device for container treatment and of container cells for receiving the containers,
  • FIG. 2 shows a top view of a driver carrier with driver elements of the feeding and/or dispensing device shown in FIG. 1 during the occurrence of a fault
  • Fig. 3 is a side view of the feeding and/or dispensing device shown in Fig. 2, and
  • Fig. 4 is a schematic representation of the forces that occur in the event of a disruption in different alleys.
  • An embodiment of a feeding and/or dispensing device 1 which is shown reduced to the essential components in FIG Container cleaning system provided.
  • the feeding and/or dispensing device 1 has a rotatably mounted driver carrier 5 on which a driver element 6 in the form of a driver finger is arranged for each of the containers 2 to be moved.
  • the driver element 6 is intended to grasp a container 2 in the area of the container base and then guide it along a container guide 7 into a respective container cell 3.
  • the movement of the driver carrier 5 takes place on both sides by means of a drive unit, not shown in the figures, each with an electric motor.
  • a row of containers 2 are inserted into a respective container cell 3 by means of the driver elements 6 along the container guide 7, whereupon the full container cells 3 are subsequently transported further along the container transport device 4 and a further row of container cells 3 are moved into the area of the container - and/or delivery device 1 arrives.
  • the frequency converter of the drive units thus acts as a sensor means for detecting a fault in the area of a container cell 3.
  • the respective increase in the motor current of the two drive units arranged on opposite ends of the driver carrier 5 depends on the fault position 8 or on the distance of the fault position 8 to the respective drive unit.
  • an evaluation unit is provided which continuously monitors the motor currents of the two drive units.
  • the occurrence of a fault is first registered and the data of the fault, the respective motor currents, are recorded.
  • the respective angle of rotation of the driver carrier 5 is registered.
  • the feeding and/or dispensing device 1 is stopped immediately in order to avoid damage.
  • the motor currents from both drive units of the driver carrier 5 are then compared, whereby the fault position 8 can be precisely determined.
  • the two motor currents IA and IB are exactly the same in a container transport device 4 with 60 lanes G1 - G60 when the fault position 8 is exactly in the middle of a row R of container cells 3.
  • the reaction forces F acting at both ends of the container carrier 5 are identically large. For example, if the fault position 8 is 75% shifted along the row R of the container cells 3 towards the second drive unit, the forces are divided in a ratio of 1:3.
  • a force ratio of 0:1 is recognized, ie essentially only on the side of the The force occurring in the fault is determined. Based on the detected torques, with a known number of container cells 3 in row R, the container cell 3 exhibiting a fault can be precisely determined.
  • the feeding and/or dispensing device 1 can also have a display bar with lighting elements, in particular an LED bar, with each lighting device being assigned to an alley G or a container cell 3 in the row R.
  • the display bar is arranged directly in the area of the lanes G of the container cells 3, so that a light display directly shows the determined fault position 8.
  • the data measured by the sensor means and/or the fault positions 8 determined are transmitted to a database and/or compared with entries in such a database.
  • an improvement in the detection accuracy can be achieved by using additional sensor means and/or when a fault occurs, by carrying out several measurements using a sensor means and, particularly preferably, at the same time establishing different operating states by means of the drive units, for example by repeating the movement leading to the fault and again data to record the disturbance. All data can then be taken into account in an evaluation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Analysis And Handling Materials Therefor (AREA)

Abstract

L'invention concerne un appareil d'alimentation et/ou de décharge pour l'alimentation et/ou la décharge parallèles de récipients par rapport à des cellules de récipient disposées en une rangée dans un appareil de transport de récipients et/ou un appareil de traitement de récipients, avec une pluralité d'éléments d'entraînement qui sont agencés sur un support d'entraînement commun et qui sont destinés à déplacer un récipient respectif dans une cellule de récipient et/ou hors d'une cellule de récipient. L'invention concerne également un appareil de transport et/ou de traitement de récipients et un procédé d'attribution automatique à une allée d'un défaut dans la région d'une cellule de récipient d'un appareil d'alimentation et/ou de décharge pour l'alimentation et/ou la décharge parallèles de récipients dans une rangée de cellules de récipient parallèles entre elles.
PCT/EP2023/069292 2022-08-04 2023-07-12 Appareil d'alimentation et/ou de décharge pour récipients et procédé d'attribution automatique d'un défaut d'un appareil d'alimentation et/ou de décharge à une allée WO2024028051A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102022119540.6 2022-08-04
DE102022119540.6A DE102022119540A1 (de) 2022-08-04 2022-08-04 Auf- und/oder Abgabevorrichtung für Behälter sowie Verfahren zur automatischen Gassenzuordnung einer Störung einer Auf- und/oder Abgabevorrichtung

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Publication Number Publication Date
WO2024028051A1 true WO2024028051A1 (fr) 2024-02-08

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DE (1) DE102022119540A1 (fr)
WO (1) WO2024028051A1 (fr)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3822200A1 (fr) * 2019-11-12 2021-05-19 Krones AG Synchronisation du récipient d'un dispositif de réception et de distribution
EP4023351A1 (fr) * 2021-01-05 2022-07-06 KRONES Aktiengesellschaft Machine de nettoyage des récipients pourvue d'éléments d'arrêt

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3822200A1 (fr) * 2019-11-12 2021-05-19 Krones AG Synchronisation du récipient d'un dispositif de réception et de distribution
EP4023351A1 (fr) * 2021-01-05 2022-07-06 KRONES Aktiengesellschaft Machine de nettoyage des récipients pourvue d'éléments d'arrêt

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