WO2024027463A1 - 一种油墨组合物及其制备方法与应用 - Google Patents
一种油墨组合物及其制备方法与应用 Download PDFInfo
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- WO2024027463A1 WO2024027463A1 PCT/CN2023/106531 CN2023106531W WO2024027463A1 WO 2024027463 A1 WO2024027463 A1 WO 2024027463A1 CN 2023106531 W CN2023106531 W CN 2023106531W WO 2024027463 A1 WO2024027463 A1 WO 2024027463A1
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- ink composition
- aging
- rubber
- polytetrafluoroethylene
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- 239000000203 mixture Substances 0.000 title claims abstract description 55
- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 229920001971 elastomer Polymers 0.000 claims abstract description 56
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 45
- 229920000180 alkyd Polymers 0.000 claims abstract description 34
- 239000005060 rubber Substances 0.000 claims abstract description 33
- 230000032683 aging Effects 0.000 claims abstract description 27
- 239000000049 pigment Substances 0.000 claims abstract description 25
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 23
- 239000000806 elastomer Substances 0.000 claims abstract description 23
- 229920003052 natural elastomer Polymers 0.000 claims abstract description 23
- 229920001194 natural rubber Polymers 0.000 claims abstract description 23
- 230000003712 anti-aging effect Effects 0.000 claims abstract description 22
- 239000002270 dispersing agent Substances 0.000 claims abstract description 22
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000007822 coupling agent Substances 0.000 claims abstract description 15
- 229920005989 resin Polymers 0.000 claims abstract description 15
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- 239000002904 solvent Substances 0.000 claims abstract description 14
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000011737 fluorine Substances 0.000 claims abstract description 13
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 13
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 40
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 40
- -1 polytetrafluoroethylene Polymers 0.000 claims description 35
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 33
- 238000004073 vulcanization Methods 0.000 claims description 24
- 239000004611 light stabiliser Substances 0.000 claims description 23
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- 238000003756 stirring Methods 0.000 claims description 14
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid group Chemical group C(C1=CC=CC=C1)(=O)O WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 13
- 238000007639 printing Methods 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 10
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 8
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- 238000006243 chemical reaction Methods 0.000 claims description 8
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 7
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 6
- 229920000142 Sodium polycarboxylate Polymers 0.000 claims description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 229920006254 polymer film Polymers 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
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- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Chemical class CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 5
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical group OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 5
- 229920002620 polyvinyl fluoride Polymers 0.000 claims description 5
- XKZQKPRCPNGNFR-UHFFFAOYSA-N 2-(3-hydroxyphenyl)phenol Chemical compound OC1=CC=CC(C=2C(=CC=CC=2)O)=C1 XKZQKPRCPNGNFR-UHFFFAOYSA-N 0.000 claims description 4
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 claims description 4
- 239000003963 antioxidant agent Substances 0.000 claims description 4
- 230000003078 antioxidant effect Effects 0.000 claims description 4
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 4
- 239000003981 vehicle Substances 0.000 claims description 4
- 239000002033 PVDF binder Substances 0.000 claims description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 3
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- 239000012860 organic pigment Substances 0.000 claims description 3
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 2
- 229920001780 ECTFE Polymers 0.000 claims description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 2
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- 229920002396 Polyurea Polymers 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000440 bentonite Substances 0.000 claims description 2
- 229910000278 bentonite Inorganic materials 0.000 claims description 2
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical class O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 2
- UDHMTPILEWBIQI-UHFFFAOYSA-N butyl naphthalene-1-sulfonate;sodium Chemical compound [Na].C1=CC=C2C(S(=O)(=O)OCCCC)=CC=CC2=C1 UDHMTPILEWBIQI-UHFFFAOYSA-N 0.000 claims description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 claims description 2
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- 229910021485 fumed silica Inorganic materials 0.000 claims description 2
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- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 2
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- 238000010276 construction Methods 0.000 claims 1
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- 230000003254 anti-foaming effect Effects 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 abstract 1
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
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- 239000005711 Benzoic acid Substances 0.000 description 5
- 235000010233 benzoic acid Nutrition 0.000 description 5
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
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- RFXSFVVPCLGHAU-UHFFFAOYSA-N benzene;phenol Chemical compound C1=CC=CC=C1.OC1=CC=CC=C1.OC1=CC=CC=C1 RFXSFVVPCLGHAU-UHFFFAOYSA-N 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 2
- HBHZKFOUIUMKHV-UHFFFAOYSA-N chembl1982121 Chemical compound OC1=CC=C2C=CC=CC2=C1N=NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O HBHZKFOUIUMKHV-UHFFFAOYSA-N 0.000 description 2
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- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- LNYYKKTXWBNIOO-UHFFFAOYSA-N 3-oxabicyclo[3.3.1]nona-1(9),5,7-triene-2,4-dione Chemical compound C1=CC(C(=O)OC2=O)=CC2=C1 LNYYKKTXWBNIOO-UHFFFAOYSA-N 0.000 description 1
- KDVYCTOWXSLNNI-UHFFFAOYSA-N 4-t-Butylbenzoic acid Chemical compound CC(C)(C)C1=CC=C(C(O)=O)C=C1 KDVYCTOWXSLNNI-UHFFFAOYSA-N 0.000 description 1
- CGLVZFOCZLHKOH-UHFFFAOYSA-N 8,18-dichloro-5,15-diethyl-5,15-dihydrodiindolo(3,2-b:3',2'-m)triphenodioxazine Chemical compound CCN1C2=CC=CC=C2C2=C1C=C1OC3=C(Cl)C4=NC(C=C5C6=CC=CC=C6N(C5=C5)CC)=C5OC4=C(Cl)C3=NC1=C2 CGLVZFOCZLHKOH-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
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- 241001655736 Catalpa bignonioides Species 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- WZELXJBMMZFDDU-UHFFFAOYSA-N Imidazol-2-one Chemical class O=C1N=CC=N1 WZELXJBMMZFDDU-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
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- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
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- 238000010306 acid treatment Methods 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- CJOBVZJTOIVNNF-UHFFFAOYSA-N cadmium sulfide Chemical compound [Cd]=S CJOBVZJTOIVNNF-UHFFFAOYSA-N 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
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- 238000004132 cross linking Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- YOBAEOGBNPPUQV-UHFFFAOYSA-N iron;trihydrate Chemical compound O.O.O.[Fe].[Fe] YOBAEOGBNPPUQV-UHFFFAOYSA-N 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
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- 235000021388 linseed oil Nutrition 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 150000003053 piperidines Chemical class 0.000 description 1
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- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
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- 150000003254 radicals Chemical class 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
Definitions
- the invention belongs to the technical field of printing materials and relates to an ink composition and its preparation method and application.
- Ink is an important material used for printing. It expresses patterns and text on the substrate through printing or inkjet printing. As social demand increases, ink varieties and output have also expanded and grown accordingly.
- Tires are ring-shaped elastic rubber products that roll on the ground and are assembled on various vehicles or machinery. Usually installed on a metal rim, it can support the body, buffer external impacts, achieve contact with the road and ensure the driving performance of the vehicle. Tires are often used under complex and harsh conditions. They are subjected to various deformations, loads, forces, high and low temperatures, and light effects during driving. Therefore, the ink used for tires requires good adhesion, not easy to peel off, strong aging resistance, not easy to turn yellow, not easy to bubble, and not easy to photo-oxidative degradation. There are still some shortcomings in the existing ink. For example, during transportation, the ink will be damaged due to friction, Flaking and aging due to exposure to light.
- the ink provided by the invention is composed of epoxidized natural rubber ENR-25, modified alkyd resin, coupling agent, fluorine-containing resin, nano titanium dioxide, pigment, dispersant, solvent, anti-settling agent, self-made aging-resistant elastomer and anti-aging agent. Using agents as raw materials, the prepared ink can be printed on tires, has good adhesion, is not easy to fall off, and has excellent aging resistance.
- the ink of the present invention fills the gap in tire ink and has broad market prospects.
- the application provides an ink composition, including the following components in parts by weight: 12 to 17 parts of epoxidized natural rubber ENR-25 (for example, 12, 13, 14, 15, 16 or 17 parts), modified alkyd resin 5 to 10 parts (such as 5, 6, 7, 8, 9 or 10 parts), coupling agent 2 to 3 parts, fluorine-containing resin 1 to 3 parts (such as 1, 2 or 3 parts), 8 to 10 parts of nano titanium dioxide (such as 8, 9 or 10 parts), 2 to 15 parts of pigment (such as 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 , 14 or 15 parts), 1 to 5 parts of dispersant (such as 1, 2, 3, 4 or 5 parts), 30 to 50 parts of solvent (such as 30 to 35, 35 to 40, 40 to 45 or 45 to 50 parts ), 0.5 to 1.5 parts of anti-settling agent, 5 to 10 parts of homemade aging-resistant elastomer, 1 to 2 parts of anti-aging agent;
- the modified alkyd resin includes, but is not limited to, rosin-modified alkyd resin, styrene-modified alkyd resin, and benzoic acid-modified alkyd resin;
- the coupling agent is a silane coupling agent, including but not limited to KH792, Si69, KH550, KH560, and KH570;
- the fluorine-containing resin includes but is not limited to polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinylidene fluoride, ethylene-tetrafluoroethylene copolymer, ethylene-chlorotrifluoroethylene copolymer, and polyvinyl fluoride;
- the dispersant is selected from one or a mixture of sodium butylnaphthalene sulfonate (commonly known as BX), sodium carboxylate, and sodium polycarboxylate;
- the solvent is pentaerythritol, ethylene glycol, propylene glycol, butylene glycol, hexylene glycol, neopentyl glycol, diethylene glycol, dipropylene glycol, trimethylolpropane, n-hexane, cyclohexane, One or a mixture of n-heptane, toluene, xylene and tetrahydrofuran;
- the anti-settling agent is organic bentonite, fumed silica, castor oil derivatives, polyamide wax, modified hydrogenated castor oil, and modified polyurea in N-methylpyrrolidone solution (anti-settling agent BYK-410) one or more types;
- the self-made aging-resistant elastomer is a blend of polyethylene-octene copolymer (POE), polyacrylate, polytetrafluoroethylene (PTFE) micro powder, hindered amine light stabilizer (HALS), and diphenol.
- POE polyethylene-octene copolymer
- PTFE polytetrafluoroethylene
- HALS hindered amine light stabilizer
- polyethylene-octene copolymer POE 80 to 100 parts (for example, 80 to 85, 85 to 90, 90 to 95 or 95 to 100) polyethylene-octene copolymer POE, 80 to 100 parts (for example, 80 to 85, 85 to 90, 90 ⁇ 95 or 95 ⁇ 100) polyacrylate, 30 ⁇ 50 parts (such as 30 ⁇ 35, 35 ⁇ 40, 40 ⁇ 45 or 45 ⁇ 50) polytetrafluoroethylene (PTFE) micro powder, 10 ⁇ 20 parts (such as 10 ⁇ 12, 12 ⁇ 14, 14 ⁇ 16, 16 ⁇ 18 or 18 ⁇ 20 parts) hindered amine light stabilizer (HALS), 10 ⁇ 20 parts (such as 10 ⁇ 12, 12 ⁇ 14, 14 ⁇ 16, 16 ⁇ 18 or 18 to 20 parts) benzene;
- PTFE polytetrafluoroethylene
- the antioxidant is one or a mixture of RD, 4020, 4030, and DFC-34.
- the pigments contained in the ink composition of the present invention may be selected from one or more types of inorganic pigments or organic pigments.
- the inorganic pigment may be selected from at least one selected from titanium dioxide, cadmium yellow, iron blue, chromium red, lithopone, iron red, iron yellow, chromium oxide green, lead chromium green, iron blue, cobalt blue and ultramarine blue.
- the organic pigment can be selected from Permanent Orange RN, Golden Red C, Benzidine Yellow G, Macromolecule Orange 4R, Macromolecule Red R, Permanent Red F5R, C.I. Pigment Violet 1, C.I. Pigment Orange 17, C.I. Pigment Blue 17, C.I. At least one of Pigment Violet 3, C.I. Phthalocyanine Blue 15, Phthalocyanine Red, Phthalocyanine Violet, Permanent Violet RL, Pigment Yellow 2GLT and Permanent Orange HSL.
- the aging-resistant elastomer can be prepared by a method including the following steps:
- the temperature of the constant torque rheometer is 105 ⁇ 115°C (such as 105 ⁇ 110°C or 110 ⁇ 115°C), and the rotor speed is 40rpm ⁇ 60rpm (such as 40rpm ⁇ 50rpm or 50rpm ⁇ 60rpm), under a nitrogen atmosphere , add (for example, add in sequence) polyethylene-octene copolymer (POE), polyacrylate, polytetrafluoroethylene (PTFE) micro powder, hindered amine light stabilizer (HALS), and diphenol and mix for 1.5h to 3h (for example, 1.5h ⁇ 2h, 2h ⁇ 2.5h or 2.5h ⁇ 3h), take it out.
- POE polyethylene-octene copolymer
- PTFE polyacrylate
- HALS hindered amine light stabilizer
- diphenol for 1.5h to 3h (for example, 1.5h ⁇ 2h, 2h ⁇ 2.5h or 2.5h ⁇ 3h), take it out.
- epoxidized natural rubber refers to natural rubber modified through epoxidation reaction, and rubber obtained by oxidizing part of the double bonds on the rubber molecular chain.
- the epoxidation reaction can be through peroxidation of organic acids or peroxidation. Hydrogen and organic acid treatment. According to the degree of epoxidation, epoxidized natural rubber can be divided into three varieties: ENR-75, ENR-50 and ENR-25.
- Alkyd resin refers to the combination of polyols (commonly used include glycerin, trimethylolpropane, trimethylolethane, pentaerythritol, etc.) and polybasic acids (mainly phthalic anhydride, isophthalic anhydride, trimellitic anhydride, etc. ) and vegetable oil or vegetable oleic acid (such as linseed oil, tung oil, soybean oil, castor oil, catalpa oil, coconut oil, etc. and their fatty acids), a resin formed by polyesterification, with polyester as the main chain and unsaturated fatty acids as side chains. residues or radicals.
- polyols commonly used include glycerin, trimethylolpropane, trimethylolethane, pentaerythritol, etc.
- polybasic acids mainly phthalic anhydride, isophthalic anhydride, trimellitic anhydride, etc.
- vegetable oil or vegetable oleic acid such as
- Modified alkyd resin refers to a new alkyd resin formed by chemical reaction in addition to the above-mentioned raw materials, adding other ingredients as modifiers, such as adding rosin or styrene monomer as modifiers. Rosin-modified alkyd resin and styrene-modified alkyd resin can be formed respectively.
- Benzoic acid-modified alkyd resin can be formed by adding benzoic acid or p-tert-butylbenzoic acid to replace part of the fatty acids.
- Polyethylene-octene copolymer is a thermoplastic elastomer made from ethylene and ⁇ -octene as raw materials, using in-situ polymerization process and restricted geometry catalytic technology.
- the polyethylene chain crystallization region (resin phase) It functions as a physical cross-linking point and has typical plastic properties. After adding a certain amount of ⁇ -olefin, the crystallized area of the polyethylene chain is weakened and an amorphous area (rubber phase) showing rubber elasticity is formed, making the product have Properties of Elastomers. Brands of polyethylene-octene copolymers that can be used in the present invention include, but are not limited to, DuPont 8100 from the United States.
- Hindered amine light stabilizers are a type of organic amine compounds with steric hindrance, which mainly include piperidine derivatives, imidazolone derivatives, azacycloalkanone derivatives and other series. It is a kind of light stabilizing agent. Excellent new light stabilizer. Hindered amine light stabilizers useful in the present invention include, but are not limited to, Light Stabilizer 770.
- the ink composition of the present invention includes the following components: epoxidized natural rubber ENR-25, styrene-modified alkyd resin, coupling agent Si69, polytetrafluoroethylene, nano-titanium dioxide, pigments , dispersant sodium polycarboxylate, pentaerythritol, anti-settling agent BYK-410, self-made aging-resistant elastomer, anti-aging agent RD.
- the ink composition of the present invention includes the following components: epoxidized natural rubber ENR-25, styrene-modified alkyd resin, silane coupling agent KH550, polyvinylidene fluoride, nanometer titanium dioxide, Pigment, dispersant sodium polycarboxylate, tetrahydrofuran, anti-settling agent BYK-410, self-made aging-resistant elastomer, anti-aging agent 4030.
- the ink composition of the present invention includes the following components: epoxidized natural rubber ENR-25, benzoic acid modified alkyd resin, silane coupling agent KH792, polyvinyl fluoride, nano titanium dioxide, pigment , dispersant sodium carboxylate, cyclohexane, anti-settling agent BYK-410, self-made aging-resistant elastomer, anti-aging agent 4030.
- the ink composition of the present invention includes the following components in parts by weight: 12 to 17 parts of epoxidized natural rubber ENR-25, 5 to 10 parts of modified alkyd resin, and coupling 2 to 3 parts of agent, 1 to 3 parts of fluorine-containing resin, 8 to 10 parts of nano titanium dioxide, 4 to 12 parts of pigment, 1 to 5 parts of dispersant, 30 to 50 parts of solvent, 1 to 1.5 parts of anti-settling agent, homemade anti-settling agent 5 to 10 parts of aging elastomer and 1 to 2 parts of antioxidant.
- the application provides a preparation method of the ink composition of the present invention, comprising the following steps:
- 1-1 Weigh 80 to 100 parts (for example, 80 to 85, 85 to 90, 90 to 95 or 95 to 100) polyethylene-octene copolymer POE, 80 to 100 parts (for example, 80 to 85, 85 to 90 , 90 ⁇ 95 or 95 ⁇ 100) polyacrylate, 30 ⁇ 50 parts (such as 30 ⁇ 35, 35 ⁇ 40, 40 ⁇ 45 or 45 ⁇ 50) polytetrafluoroethylene (PTFE) micro powder, 10 ⁇ 20 parts (such as 10 ⁇ 12, 12 ⁇ 14, 14 ⁇ 16, 16 ⁇ 18 or 18 ⁇ 20 parts) hindered amine light stabilizer (HALS), 10 ⁇ 20 parts (such as 10 ⁇ 12, 12 ⁇ 14, 14 ⁇ 16, 16 ⁇ 18 or 18 to 20 parts) benzene and set aside;
- PTFE polytetrafluoroethylene
- HALS hindered amine light stabilizer
- 10 ⁇ 20 parts such as 10 ⁇ 12, 12 ⁇ 14, 14 ⁇ 16, 16 ⁇ 18 or 18 to 20 parts
- the temperature of the constant torque rheometer is 105 ⁇ 115°C (such as 105 ⁇ 110°C or 110 ⁇ 115°C), the rotor speed is 40rpm ⁇ 60rpm (such as 40rpm ⁇ 50rpm or 50rpm ⁇ 60rpm), in a nitrogen atmosphere
- POE polyethylene-octene copolymer
- PTFE polyacrylate
- HALS hindered amine light stabilizer
- diphenol diphenol and mix for 1.5h to 3h ( For example, 1.5h ⁇ 2h, 2h ⁇ 2.5h or 2.5h ⁇ 3h), take it out;
- each raw material component add (for example, add in sequence) the aging-resistant elastomer, epoxidized natural rubber, modified alkyd resin, coupling agent, and anti-aging agent obtained in step 1) to the batching barrel in sequence, and use an open smelter to Mix evenly by machine and control the temperature at 40 ⁇ 60°C (such as 40 ⁇ 50°C or 50 ⁇ 60°C);
- step 2 Put the solvent and the product obtained in step 2) into the reaction kettle at a temperature of 30-40°C (for example, 30-35°C or 35-40°C), and control the rotation speed at 600-800r/min (for example, 600-700r/min or 700 ⁇ 800r/min), stirring time is 12 ⁇ 24h;
- step 3 Add the product obtained in step 3) and nano titanium dioxide, fluorine-containing resin, pigment, anti-settling agent, and dispersant at a temperature of 30 to 40°C (such as 30 to 35°C or 35 to 40°C), and the rotation speed is controlled at 1000-1500r /min (for example, 1000-1250r/min or 1250-1500r/min), stir for 10-15min, and let stand for 20-30min to obtain the ink composition.
- a temperature of 30 to 40°C such as 30 to 35°C or 35 to 40°C
- 1000-1500r /min for example, 1000-1250r/min or 1250-1500r/min
- the ink provided by the invention can be printed on tires, has good adhesion, is not easy to fall off, and has excellent aging resistance. Therefore, this application also provides the use of the ink of the present invention for printing, including but not limited to the use of printing on rubber products.
- the rubber products include, but are not limited to, rubber products operating under dynamic conditions, such as tires or rubber tracks.
- the application provides a method of using the ink composition of the present invention, comprising the following steps:
- the ink composition of the present invention is printed on a polymer film (such as a polyester film) at room temperature to form an ink layer, and then the ink layer on the polymer film (such as a polyester film) is attached to an unvulcanized rubber product. Together, the ink layer is transferred from the polymer film (such as polyester film) to the unvulcanized rubber product;
- Vulcanization is carried out.
- the conditions for vulcanization are: the heating rate is 5-20°C/min (for example, 5-10°C/min, 10-15°C/min or 15-20°C/min), and the vulcanization temperature is 150-200°C (for example 150 ⁇ 180°C or 180 ⁇ 200°C), the vulcanization time is 10min ⁇ 24h (such as 10min ⁇ 30min, 30min ⁇ 1h, 1h ⁇ 4h, 4h ⁇ 8h, 8h ⁇ 12h, 12h ⁇ 16h, 16h ⁇ 20h or 20h ⁇ 24h ).
- the rubber products include, but are not limited to, rubber products operating under dynamic conditions, such as tires or rubber tracks.
- the present application provides a vehicle or engineering machinery, which includes the above-mentioned rubber product.
- Titanium dioxide is used as filler. Titanium dioxide is insoluble in water and has stable physical and chemical properties. It is used to enhance the leveling and color erasing power of pigments, improve pigment hiding power, and enhance gloss;
- the prepared ink can be printed on tires with strong adhesion, not easy to fall off, and excellent aging resistance;
- the ink of the present invention is easy to apply and is not only suitable for statically placed rubber products, but also for rolling tires, high-speed rubber tracks and other rubber products.
- a rubber ink composition including the following components in parts by weight, 12 parts of epoxidized natural rubber ENR-25, 5 parts of styrene-modified alkyd resin, 2 parts of coupling agent Si69, polytetrafluoroethylene 1 part of ethylene, 8 parts of nano titanium dioxide, 4 parts of pigment yellow 2GLT, 2 parts of dispersant sodium polycarboxylate, 30 parts of pentaerythritol, 1 part of anti-settling agent BYK-4101, 5 parts of homemade aging-resistant elastomer, 1 part of anti-aging agent RD.
- the preparation method of the ink composition is as follows:
- the temperature of the constant torque rheometer is 105°C ⁇ 115°C, and the rotor speed is 40rpm ⁇ 60rpm.
- polytetrafluoroethylene (PTFE) micropowder, light stabilizer 770, and benzene are mixed for 1.5h to 3h, and then taken out.
- step 2 add the product and solvent obtained in step 2) into the reaction kettle, the temperature is 30-40°C, the rotation speed is controlled at 600-800r/min, and the stirring time is 12-24h;
- step 3 Add the product obtained in step 3) and nano titanium dioxide, fluorine-containing resin, pigment, anti-settling agent, and dispersant at a temperature of 30-40°C, control the rotation speed at 1000-1500r/min, stir for 10-15min, and let stand for 20- After 30 minutes, the ink composition was obtained.
- the application method steps of the ink composition are as follows:
- the ink composition is printed on the polyester film by printing means at room temperature to form an ink layer, and then the ink layer on the polyester film is bonded to the unvulcanized tire to transfer the ink layer from the polyester film to the unvulcanized tire. on vulcanized tires;
- Vulcanization is carried out.
- the conditions for vulcanization are: the heating rate is 10°C/min, the vulcanization temperature is 180°C, and the vulcanization time is 4 hours.
- a rubber ink composition including the following components in parts by weight, 15 parts of epoxidized natural rubber ENR-25, 8 parts of styrene-modified alkyd resin, 3 parts of silane coupling agent KH550, polyvinylidene 2 parts of vinyl fluoride, 8 parts of nano titanium dioxide, 15 7 parts of C.I. phthalocyanine blue, 3 parts of dispersant sodium polycarboxylate, 40 parts of tetrahydrofuran, 1 part of anti-settling agent BYK-410, 8 parts of self-made aging-resistant elastomer, anti-aging agent 4030 1.5 copies.
- the temperature of the constant torque rheometer is 105°C ⁇ 115°C, and the rotor speed is 40rpm ⁇ 60rpm.
- polytetrafluoroethylene (PTFE) micropowder, light stabilizer 770, and benzene are mixed for 1.5h to 3h, and then taken out.
- step 2 add the product and solvent obtained in step 2) into the reaction kettle, the temperature is 30-40°C, the rotation speed is controlled at 600-800r/min, and the stirring time is 12-24h;
- step 3 Add the product obtained in step 3) and nano titanium dioxide, fluorine-containing resin, pigment, anti-settling agent, and dispersant at a temperature of 30-40°C, control the rotation speed at 1000-1500r/min, stir for 10-15min, and let stand 20-30min, obtain the ink composition.
- the ink composition is printed on the polyester film by printing means at room temperature to form an ink layer, and then the ink layer on the polyester film is bonded to the unvulcanized tire to transfer the ink layer from the polyester film to the unvulcanized tire. on vulcanized tires;
- Vulcanization is carried out.
- the conditions for vulcanization are: the heating rate is 10°C/min, the vulcanization temperature is 180°C, and the vulcanization time is 4 hours.
- a rubber ink composition including the following components in parts by weight, 17 parts of epoxidized natural rubber ENR-25, 10 parts of benzoic acid modified alkyd resin, 3 parts of silane coupling agent KH792, polyfluoride 3 parts of ethylene, 10 parts of nano titanium dioxide, 12 parts of Golden Red C, 2 parts of dispersant sodium carboxylate, 50 parts of cyclohexane, 1.5 parts of anti-settling agent BYK-410, 10 parts of self-made aging-resistant elastomer, 2 parts of anti-aging agent 4030 share.
- the preparation method of the ink composition is as follows:
- the temperature of the constant torque rheometer is 105°C ⁇ 115°C, and the rotor speed is 40rpm ⁇ 60rpm.
- polytetrafluoroethylene (PTFE) micropowder, light stabilizer 770, and benzene are mixed for 1.5h to 3h, and then taken out.
- step (2) add the product and solvent obtained in step (2) into the reaction kettle, the temperature is 30-40°C, the rotation speed is controlled at 600-800r/min, and the stirring time is 12-24h;
- step 3 Add the product obtained in step 3) and nano titanium dioxide, fluorine-containing resin, pigment, anti-settling agent, and dispersant at a temperature of 30-40°C, control the rotation speed at 1000-1500r/min, stir for 10-15min, and let stand for 20- In 30 minutes, the tire ink composition was obtained.
- the ink is printed on the polyester film by printing means at room temperature to form an ink layer, and then the ink layer on the polyester film is bonded to the unvulcanized tire to transfer the ink layer from the polyester film to the unvulcanized tire. superior;
- Vulcanization is carried out.
- the conditions for vulcanization are: the heating rate is 10°C/min, the vulcanization temperature is 180°C, and the vulcanization time is 4 hours.
- This comparative example consists of 17 parts of epoxidized natural rubber ENR-25, 10 parts of benzoic acid modified alkyd resin, 3 parts of silane coupling agent KH792, 3 parts of polyvinyl fluoride, 10 parts of nanometer titanium dioxide, and 12 parts of Golden Red C. 2 parts of dispersant sodium carboxylate, 50 parts of cyclohexane, 1.5 parts of anti-settling agent BYK-410, 2 parts of anti-aging agent 4030.
- the application method of this comparative example is as follows:
- the ink is printed on the polyester film by printing means at room temperature to form an ink layer, and then the ink layer on the polyester film is bonded to the unvulcanized tire to transfer the ink layer from the polyester film to the unvulcanized tire. superior;
- Vulcanization is carried out.
- the conditions for vulcanization are: the heating rate is 10°C/min, the vulcanization temperature is 180°C, and the vulcanization time is 4h.
- This comparative example consists of 17 parts of epoxidized natural rubber ENR-25, 10 parts of benzoic acid modified alkyd resin, 3 parts of silane coupling agent KH792, 3 parts of polyvinyl fluoride, 10 parts of nanometer titanium dioxide, and 12 parts of Golden Red C. 2 parts of dispersant sodium carboxylate, 50 parts of cyclohexane, 1.5 parts of anti-settling agent BYK-410, 2 parts of anti-aging agent 4030.
- the application method of this comparative example is to print the ink on the tire by printing means at room temperature.
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Abstract
一种油墨组合物及其制备方法与应用。该油墨组合物按重量份数计包括以下各组分:环氧化天然橡胶ENR-25 12~17份,改性醇酸树脂5~10份,偶联剂2~3份,含氟树脂1~3份,纳米二氧化钛8~10份,颜料2~15份,分散剂1~5份,溶剂30~50份,防沉剂0.5~1.5份,自制耐老化弹性体5~10份,防老剂1~2份。该油墨组合物含有耐老化弹性体,能增强油墨的黏附性、抗泡性、耐老化性,其可印刷在轮胎等动态使用的橡胶制品上,附着力强,不易脱落,耐老化性能优异。
Description
本发明属于印刷材料技术领域,涉及一种油墨组合物及其制备方法与应用。
油墨是用于印刷的重要材料,它通过印刷或喷绘将图案、文字表现在承印物上。随着社会需求增大,油墨品种和产量也相应扩展和增长。轮胎是在各种车辆或机械上装配的接地滚动的圆环形弹性橡胶制品。通常安装在金属轮辋上,能支承车身,缓冲外界冲击,实现与路面的接触并保证车辆的行驶性能。轮胎常在复杂和苛刻的条件下使用,它在行驶时承受着各种变形、负荷、力、高低温以及光照作用。因此轮胎用油墨,要求附着力好,不易剥落,耐老化性能强,不易变黄,不易起泡且不容易光氧化降解,现有油墨还存在不足,例如在运输过程中,油墨会因摩擦、光照而剥落老化。
发明内容
本发明的目的之一,在于提供一种轮胎用油墨,以解决现有通用油墨在轮胎上着色困难、耐老化性能差、附着力差、柔韧性差、易脱落、易起泡的问题。本发明提供的油墨以环氧化天然橡胶ENR-25、改性醇酸树脂、偶联剂、含氟树脂、纳米二氧化钛、颜料、分散剂、溶剂、防沉剂、自制耐老化弹性体和防老剂为原料,制得的油墨可以印刷在轮胎上,附着力好,不易脱落,且耐老化性能优异。本发明的油墨填补了用于轮胎油墨的空白,具有广阔的市场前景。
在一个方面,本申请提供了一种油墨组合物,按重量份数计,包括以下各组分:环氧化天然橡胶ENR-25 12~17份(例如12、13、14、15、16或17份),改性醇酸树脂5~10份(例如5、6、7、8、9或10份),偶联剂2~3份,含氟树脂1~3份(例如1、2或3份),纳米二氧化钛8~10份(例如8、9或10份),颜料2~15份(例如2、3、4、5、6、7、8、9、10、11、12、13、14或15份),分散剂1~5份(例如1、2、3、4或5份),溶剂30~50份(例如30~35、35~40、40~45或45~50份),防沉剂0.5~1.5份,自制耐老化弹性体5~10份,防老剂1~2份;
所述改性醇酸树脂包括但不限于松香改性醇酸树脂、苯乙烯改性醇酸树脂、苯甲酸改性醇酸树脂;
所述偶联剂为硅烷偶联剂,包括但不限于KH792、Si69、KH550、KH560、KH570;
所述的含氟树脂包括但不限于聚四氟乙烯、聚三氟氯乙烯、聚偏氟乙烯、乙烯-四氟乙烯共聚物、乙烯-三氟氯乙烯共聚物、聚氟乙烯;
所述分散剂选自丁基萘磺酸钠(俗称拉开粉BX)、羧酸钠、聚羧酸钠的一种或几种混合;
所述溶剂为季戊四醇、乙二醇,丙二醇、丁二醇、己二醇、新戊二醇、二缩二乙二醇、一缩二丙二醇、三羟甲基丙烷、正己烷、环己烷、正庚烷、甲苯、二甲苯、四氢呋喃中的一种或几种的混合;
所述防沉剂为有机膨润土、气相法二氧化硅、蓖麻油衍生物、聚酰胺蜡和改性氢化蓖麻油、改性聚脲的N-甲基吡咯烷酮溶液(防沉剂BYK-410)中的一种或几种;
所述自制耐老化弹性体为聚乙烯-辛烯共聚物(POE)、聚丙烯酸酯、聚四氟乙烯(PTFE)微粉、受阻胺光稳定剂(HALS)、苯二酚的共混物,按重量计,包含80~100份(例如80~85、85~90、90~95或95~100)聚乙烯-辛烯共聚物POE、80~100份(例如80~85、85~90、90~95或95~100)聚丙烯酸酯、30~50份(例如30~35、35~40、40~45或45~50)聚四氟乙烯(PTFE)微粉、10~20份(例如10~12、12~14、14~16、16~18或18~20份)受阻胺光稳定剂(HALS)、10~20份(例如10~12、12~14、14~16、16~18或18~20份)苯二酚;
所述防老剂为RD、4020、4030、DFC-34的一种或几种混合。
本发明的油墨组合物中所包含的颜料可以选自无机颜料或有机颜料的一种或几种。无机颜料可以选自钛白粉、镉黄、铁蓝、铬红、立德粉、铁红、铁黄、氧化铬绿、铅铬绿、铁蓝、钴蓝和群青中的至少一种。有机颜料可以选自永固橙RN、金光红C、联苯胺黄G、大分子橙4R、大分子红R、永固红F5R、C.I.颜料紫1、C.I.颜料橙17、C.I.颜料蓝17、C.I.颜料紫3、C.I.酞菁蓝15、酞菁红、酞菁紫、永固紫RL、颜料黄2GLT和永固橙HSL中的至少一种。
在某些实施方案中,所述耐老化弹性体可以通过包括以下步骤的方法制得:
(1)称取80~100份(例如80~85、85~90、90~95或95~100)聚乙烯-辛烯共聚物POE、80~100份(例如80~85、85~90、90~95或95~100)聚丙烯酸酯、30~50份(例如30~35、35~40、40~45或45~50)聚四氟乙烯(PTFE)微粉、10~20份(例如10~12、12~14、14~16、16~18或18~20份)受阻胺光稳定剂(HALS)、10~20份(例如10~12、12~14、14~16、16~18或18~20份)苯二酚备用;
(2)定转矩流变仪的温度为105~115℃(例如105~110℃或110~115℃),转子转速为40rpm~60rpm(例如40rpm~50rpm或50rpm~60rpm),在氮气氛下,加入(例如依次加入)聚乙烯-辛烯共聚物(POE)、聚丙烯酸酯,聚四氟乙烯(PTFE)微粉、受阻胺光稳定剂(HALS)、苯二酚混合1.5h~3h(例如1.5h~2h、2h~2.5h或2.5h~3h),取出。
本发明中,环氧化天然橡胶指的是通过环氧化反应改性天然橡胶,橡胶分子链上的部分双键被氧化而得到的橡胶,环氧化反应可以通过过氧化有机酸或过氧化氢与有机酸处理。按环氧化程度的高低,环氧化天然橡胶可分为ENR-75,ENR-50和ENR-25三个品种。
醇酸树脂指的是将多元醇(常用有甘油、三羟甲基丙烷、三羟甲基乙烷、季戊四醇等)、多元酸(主要为邻苯二甲酸酐、间苯二甲酸酐、偏苯三酸酐等)以及植物油或植物油酸(例如亚麻油、桐油、豆油、蓖麻油、梓油、椰子油等及其脂肪酸)缩聚脂化而成的树脂,以聚酯为主链,侧链为不饱和脂肪酸、残基或自由基。改性醇酸树脂系指在醇酸树脂中除上述原料之外,再添加其他成分作为改性剂,经过化学反应构成的新醇酸树脂,例如添加松香或苯乙烯单体作为改性剂,可分别形成松香改性醇酸树脂、苯乙烯改性醇酸树脂,添加苯甲酸或对叔丁基苯甲酸代替部分脂肪酸可形成苯甲酸改性醇酸树脂。
聚乙烯-辛烯共聚物(POE)是利用乙烯和α-辛烯为原料、采用原位聚合工艺和限定几何构型催化技术制成的热塑性弹性体,其中聚乙烯链结晶区(树脂相)起物理交联点的作用,具有典型的塑料性能,加入一定量的α-烯烃后,削弱了聚乙烯链的结晶区,形成了呈现橡胶弹性的无定型区(橡胶相),使产品又具有弹性体的性质。可用于本发明的聚乙烯-辛烯共聚物的牌号包括但不限于美国杜邦8100。
受阻胺光稳定剂(HALS)是一类具有空间阻碍的有机胺类化合物,主要包括哌啶衍生物、咪唑酮衍生物和氮杂环烷酮衍生物等系列,是一种起光稳定作用的优良新型光稳定剂。可用于本发明的受阻胺光稳定剂包括但不限于光稳定剂770。
本发明中,除特殊说明外,所用试剂均可通过商业途径获得。部分试剂的信息如下表所示:
在某些实施方案中,本发明的油墨组合物包括以下各组分:环氧化天然橡胶ENR-25,苯乙烯改性醇酸树脂,偶联剂Si69,聚四氟乙烯,纳米二氧化钛,颜料,分散剂聚羧酸钠,季戊四醇,防沉剂BYK-410,自制耐老化弹性体,防老剂RD。
在某些实施方案中,本发明的油墨组合物包括以下各组分:环氧化天然橡胶ENR-25,苯乙烯改性醇酸树脂,硅烷偶联剂KH550,聚偏氟乙烯,纳米二氧化钛,颜料,分散剂聚羧酸钠,四氢呋喃,防沉剂BYK-410,自制耐老化弹性体,防老剂4030。
在某些实施方案中,本发明的油墨组合物包括以下各组分:环氧化天然橡胶ENR-25,苯甲酸改性醇酸树脂,硅烷偶联剂KH792,聚氟乙烯,纳米二氧化钛,颜料,分散剂羧酸钠,环己烷,防沉剂BYK-410,自制耐老化弹性体,防老剂4030。
在某些实施方案中,本发明的油墨组合物按重量份数计,包括以下各组分:环氧化天然橡胶ENR-25 12~17份,改性醇酸树脂5~10份,偶联剂2~3份,含氟树脂1~3份,纳米二氧化钛8~10份,颜料4~12份,分散剂1~5份,溶剂30~50份,防沉剂1~1.5份,自制耐老化弹性体5~10份,防老剂1~2份。
在一个方面,本申请提供了本发明的油墨组合物的制备方法,包括以下步骤:
步骤1)
1-1:称取80~100份(例如80~85、85~90、90~95或95~100)聚乙烯-辛烯共聚物POE、80~100份(例如80~85、85~90、90~95或95~100)聚丙烯酸酯、30~50份(例如30~35、35~40、40~45或45~50)聚四氟乙烯(PTFE)微粉、10~20份(例如10~12、12~14、14~16、16~18或18~20份)受阻胺光稳定剂(HALS)、10~20份(例如10~12、12~14、14~16、16~18或18~20份)苯二酚备用;
1-2:定转矩流变仪的温度为105~115℃(例如105~110℃或110~115℃),转子转速为40rpm~60rpm(例如40rpm~50rpm或50rpm~60rpm),在氮气氛下,加入(例如依次加入)聚乙烯-辛烯共聚物(POE)、聚丙烯酸酯,聚四氟乙烯(PTFE)微粉、受阻胺光稳定剂(HALS)、苯二酚混合1.5h~3h(例如1.5h~2h、2h~2.5h或2.5h~3h),取出;
步骤2)
按配方称取各原料成分,在配料桶依次加入(例如依次加入)步骤1)得到的耐老化弹性体、环氧化天然橡胶、改性醇酸树脂、偶联剂、防老剂,用开炼机混炼均匀,控制温度在40~60℃(例如40~50℃或50~60℃);
步骤3)
将溶剂和所述步骤2)得到的产物投入反应釜中,温度30~40℃(例如30~35℃或35~40℃),转速控制在600~800r/min(例如600~700r/min或700~800r/min),搅拌时间为12~24h;
步骤4)
加入所述步骤3)得到的产物和纳米二氧化钛、含氟树脂、颜料、防沉剂、分散剂,温度30~40℃(例如30~35℃或35~40℃),转速控制在1000-1500r/min(例如1000~1250r/min或1250~1500r/min),搅拌10~15min,静置20~30min,获得所述油墨组合物。
本发明提供的油墨可以印刷在轮胎上,附着力好,不易脱落,且耐老化性能优异。因此,本申请还提供了本发明的油墨用于印刷的用途,包括但不限于印刷在橡胶制品上的用途。所述橡胶制品包括但不限于在动态条件下工作的橡胶制品,例如轮胎或橡胶履带。
在一个方面,本申请提供了本发明的油墨组合物的使用方法,包括以下步骤:
步骤1)
在室温下将本发明的油墨组合物印制在聚合物膜(例如聚酯膜)上,形成油墨层,再将聚合物膜(例如聚酯膜)上的油墨层与未硫化的橡胶制品贴合一起,使油墨层从聚合物膜(例如聚酯膜)转移到未硫化的橡胶制品上;
步骤2)
进行硫化,硫化的条件为:升温速率为5~20℃/min(例如5~10℃/min、10~15℃/min或15~20℃/min),硫化温度为150~200℃(例如150~180℃或180~200℃),硫化时间为10min~24h(例如10min~30min、30min~1h、1h~4h、4h~8h、8h~12h、12h~16h、16h~20h或20h~24h)。
本申请还提供了一种由上述方法得到的橡胶制品。所述橡胶制品包括但不限于在动态条件下工作的橡胶制品,例如轮胎或橡胶履带。
进一步地,本申请提供了一种车辆或工程机械,其包含上述橡胶制品。
发明的有益效果
本发明的油墨具有以下一个或多个有益效果:
(1)以二氧化钛为填料,二氧化钛不溶于水,物理化学性质稳定,用于增强颜料流平性与消色力,提高颜料遮盖力,提升光泽度;
(2)添加自制耐老化弹性体,能增强油墨的黏附性、抗泡性、耐老化性,制得的油墨可印刷在轮胎上,附着力强,不易脱落,耐老化性能优异;
(3)本发明的油墨应用方便,不仅适用于静态放置的橡胶制品,也可适用于滚动的轮胎、高速橡胶履带等橡胶制品。
下面将结合实施例对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不应视为限定本发明的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。
实施例1
一种橡胶油墨组合物,按重量份数计,包括以下各组分,环氧化天然橡胶ENR-25 12份,苯乙烯改性醇酸树脂5份,偶联剂Si69 2份,聚四氟乙烯1份,纳米二氧化钛8份,颜料黄2GLT 4份,分散剂聚羧酸钠2份,季戊四醇30份,防沉剂BYK-4101份,自制耐老化弹性体5份,防老剂RD 1份。
油墨组合物的制备方法如下:
步骤1)
1-1:称取100份聚乙烯-辛烯共聚物POE(美国杜邦8100)、100份聚丙烯酸酯、50份聚四氟乙烯(PTFE)微粉、20份光稳定剂770、20份苯二酚备用;
1-2:定转矩流变仪的温度为105℃~115℃,转子转速为40rpm~60rpm,在氮气氛下,依次加入聚乙烯-辛烯共聚物POE(美国杜邦8100)、聚丙烯酸酯,聚四氟乙烯(PTFE)微粉、光稳定剂770、苯二酚混合1.5h~3h,取出。
步骤2)
按配方准确称取各原料成分,在配料桶依次加入步骤(1)得到的耐老化弹性体、环氧化天然橡胶、改性醇酸树脂,偶联剂,防老剂用开炼机混炼均匀,控制温度在40~60℃;
步骤3)
然后加入所述将所述步骤2)得到的产品和溶剂投入反应釜中,温度30~40℃,转速控制在600-800r/min,搅拌时间为12-24h;
步骤4)
加入所述步骤3)得到的产物和纳米二氧化钛、含氟树脂、颜料、防沉剂、分散剂,温度30~40℃,转速控制在1000-1500r/min,搅拌10-15min,静置20-30min,获得油墨组合物。
油墨组合物的应用方法步骤如下:
步骤1)
在室温下通过印刷手段将油墨组合物印制在聚酯膜上,并形成油墨层,再将聚酯膜上的油墨层与未硫化轮胎贴合一起,使油墨层从聚酯膜转移到未硫化轮胎上;
步骤2)
进行硫化,硫化的条件为:升温速率为10℃/min,硫化温度为180℃,硫化时间为4h。
实施例2
一种橡胶油墨组合物,按重量份数计,包括以下各组分,环氧化天然橡胶ENR-25 15份,苯乙烯改性醇酸树脂8份,硅烷偶联剂KH550 3份,聚偏氟乙烯2份,纳米二氧化钛8份,C.I.酞菁蓝15 7份,分散剂聚羧酸钠3份,四氢呋喃40份,防沉剂BYK-410 1份,自制耐老化弹性体8份,防老剂4030 1.5份。
本实施例的油墨组合物的应用方法如下:
步骤1)
1-1:称取100份聚乙烯-辛烯共聚物POE(美国杜邦8100)、100份聚丙烯酸酯、50份聚四氟乙烯(PTFE)微粉、20份光稳定剂770、20份苯二酚备用;
1-2:定转矩流变仪的温度为105℃~115℃,转子转速为40rpm~60rpm,在氮气氛下,依次加入聚乙烯-辛烯共聚物POE(美国杜邦8100)、聚丙烯酸酯,聚四氟乙烯(PTFE)微粉、光稳定剂770、苯二酚混合1.5h~3h,取出。
步骤2)
按配方准确称取各原料成分,在配料桶依次加入步骤(1)得到的耐老化弹性体、环氧化天然橡胶、改性醇酸树脂,偶联剂,防老剂用开炼机混炼均匀,控制温度在40~60℃;
步骤3)
然后加入所述将所述步骤2)得到的产品和溶剂投入反应釜中,温度30~40℃,转速控制在600-800r/min,搅拌时间为12-24h;
步骤4)
加入所述所述步骤3)得到的产物和纳米二氧化钛、含氟树脂、颜料、防沉剂、分散剂,温度30~40℃,转速控制在1000-1500r/min,搅拌10-15min,静置20-30min,获得油墨组合物。
本实施例的油墨组合物的应用方法如下:
步骤1)
在室温下通过印刷手段将油墨组合物印制在聚酯膜上,并形成油墨层,再将聚酯膜上的油墨层与未硫化轮胎贴合一起,使油墨层从聚酯膜转移到未硫化轮胎上;
步骤2)
进行硫化,硫化的条件为:升温速率为10℃/min,硫化温度为180℃,硫化时间为4h。
实施例3
一种橡胶油墨组合物,按重量份数计,包括以下各组分,环氧化天然橡胶ENR-25 17份,苯甲酸改性醇酸树脂10份,硅烷偶联剂KH792 3份,聚氟乙烯3份,纳米二氧化钛10份,金光红C 12份,分散剂羧酸钠2份,环己烷50份,防沉剂BYK-410 1.5份,自制耐老化弹性体10份,防老剂4030 2份。
油墨组合物的制备方法如下:
步骤1)
1-1:称取100份聚乙烯-辛烯共聚物POE(美国杜邦8100)、100份聚丙烯酸酯、50份聚四氟乙烯(PTFE)微粉、20份光稳定剂770、20份苯二酚备用;
1-2:定转矩流变仪的温度为105℃~115℃,转子转速为40rpm~60rpm,在氮气氛下,依次加入聚乙烯-辛烯共聚物POE(美国杜邦8100)、聚丙烯酸酯,聚四氟乙烯(PTFE)微粉、光稳定剂770、苯二酚混合1.5h~3h,取出。
步骤2)
按配方准确称取各原料成分,在配料桶依次加入步骤(1)得到的耐老化弹性体、环氧化天然橡胶、改性醇酸树脂,偶联剂,防老剂用开炼机混炼均匀,控制温度在40~60℃;
步骤3)
然后加入所述将所述步骤(2)得到的产品和溶剂投入反应釜中,温度30~40℃,转速控制在600-800r/min,搅拌时间为12-24h;
步骤4)
加入所述步骤3)得到的产物和纳米二氧化钛、含氟树脂、颜料、防沉剂、分散剂,温度30~40℃,转速控制在1000-1500r/min,搅拌10-15min,静置20-30min,获得所述轮胎用油墨组合物。
本实施例的油墨组合物的应用方法如下:
步骤1)
在室温下通过印刷手段将油墨印制在聚酯膜上,并形成油墨层,再将聚酯膜上的油墨层与未硫化轮胎贴合一起,使油墨层从聚酯膜转移到未硫化轮胎上;
步骤2)
进行硫化,硫化的条件为:升温速率为10℃/min,硫化温度为180℃,硫化时间为4h。
对比例4
本对比例由环氧化天然橡胶ENR-25 17份,苯甲酸改性醇酸树脂10份,硅烷偶联剂KH792 3份,聚氟乙烯3份,纳米二氧化钛10份,金光红C 12份,分散剂羧酸钠2份,环己烷50份,防沉剂BYK-410 1.5份,防老剂4030 2份。
按配方准确称取各原料成分,在配料桶依次加入环氧化天然橡胶、改性醇酸树脂,偶联剂,防老剂用开炼机混炼均匀,控制温度在40~60℃,混炼结束转移到反应釜中,加入溶剂,温度30~40℃,转速控制在600-800r/min,搅拌时间为12h;加入纳米二氧化钛、含氟树脂、颜料、防沉剂、分散剂,温度30~40℃,转速控制在1000-1500r/min,搅拌10-15min,静置20-30min。
本对比例的应用方法如下:
步骤1)
在室温下通过印刷手段将油墨印制在聚酯膜上,并形成油墨层,再将聚酯膜上的油墨层与未硫化轮胎贴合一起,使油墨层从聚酯膜转移到未硫化轮胎上;
步骤2)
进行硫化,硫化的条件为:升温速率为10℃/min,硫化温度为180℃,硫化时间为
4h。
对比例5
本对比例由环氧化天然橡胶ENR-25 17份,苯甲酸改性醇酸树脂10份,硅烷偶联剂KH792 3份,聚氟乙烯3份,纳米二氧化钛10份,金光红C 12份,分散剂羧酸钠2份,环己烷50份,防沉剂BYK-410 1.5份,防老剂4030 2份。
按配方准确称取各原料成分,在配料桶依次加入环氧化天然橡胶、改性醇酸树脂,偶联剂,防老剂用开炼机混炼均匀,控制温度在40~60℃;然后加入溶剂投入反应釜中,温度30~40℃,转速控制在600-800r/min,搅拌时间为12h;加入纳米二氧化钛、含氟树脂、颜料、防沉剂、分散剂,温度30~40℃,转速控制在1000-1500r/min,搅拌10-15min,静置20-30min。
本对比例的应用方法为在室温下通过印刷手段将油墨印制在轮胎上。
对各实施例和对比例的轮胎上的油墨进行性能检测,结果如表1所示:
表1轮胎上油墨检测结果
可以理解的是,以上关于本发明的具体描述,仅用于说明本发明而并非受限于本发明实施例所描述的技术方案,本领域的普通技术人员应当可以理解,仍然可以对本
发明进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本发明的保护范围之内。
Claims (8)
- 一种油墨组合物,按重量份数计,包括以下各组分:环氧化天然橡胶ENR-25 12~17份,改性醇酸树脂5~10份,偶联剂2~3份,含氟树脂1~3份,纳米二氧化钛8~10份,颜料2~15份,分散剂1~5份,溶剂30~50份,防沉剂0.5~1.5份,自制耐老化弹性体5~10份,防老剂1~2份;所述改性醇酸树脂包括但不限于松香改性醇酸树脂、苯乙烯改性醇酸树脂、苯甲酸改性醇酸树脂;所述偶联剂为硅烷偶联剂,包括但不限于KH792、Si69、KH550、KH560、KH570;所述含氟树脂包括但不限于聚四氟乙烯、聚三氟氯乙烯、聚偏氟乙烯、乙烯-四氟乙烯共聚物、乙烯-三氟氯乙烯共聚物、聚氟乙烯;所述分散剂选自丁基萘磺酸钠(俗称拉开粉BX)、羧酸钠、聚羧酸钠的一种或几种混合;所述溶剂为季戊四醇、乙二醇,丙二醇、丁二醇、己二醇、新戊二醇、二缩二乙二醇、一缩二丙二醇、三羟甲基丙烷、正己烷、环己烷、正庚烷、甲苯、二甲苯、四氢呋喃中的一种或几种的混合;所述防沉剂为有机膨润土、气相法二氧化硅、蓖麻油衍生物、聚酰胺蜡、改性氢化蓖麻油、改性聚脲的N-甲基吡咯烷酮溶液(防沉剂BYK-410)中的一种或几种;所述自制耐老化弹性体为聚乙烯-辛烯共聚物(POE)、聚丙烯酸酯、聚四氟乙烯(PTFE)微粉、受阻胺光稳定剂(HALS)、苯二酚的共混物,按重量计,包含80~100份聚乙烯-辛烯共聚物POE、80~100份聚丙烯酸酯、30~50份聚四氟乙烯(PTFE)微粉、10~20份受阻胺光稳定剂(HALS)、10~20份苯二酚;所述防老剂为RD、4020、4030、DFC-34的一种或几种混合。
- 权利要求1的油墨组合物,其中,所述颜料选自无机颜料或有机颜料的一种或几种。
- 权利要求1的油墨组合物,其中,所述耐老化弹性体通过包括以下步骤的方法制得:(1)称取80~100份聚乙烯-辛烯共聚物POE、80~100份聚丙烯酸酯、30~50份 聚四氟乙烯(PTFE)微粉、10~20份受阻胺光稳定剂(HALS)、10~20份苯二酚备用;(2)定转矩流变仪的温度为105~115℃,转子转速为40rpm~60rpm,在氮气氛下,加入聚乙烯-辛烯共聚物(POE)、聚丙烯酸酯,聚四氟乙烯(PTFE)微粉、受阻胺光稳定剂(HALS)、苯二酚混合1.5h~3h,取出。
- 权利要求1-3任一项的油墨组合物的制备方法,包括以下步骤:步骤1)1-1:称取80~100份聚乙烯-辛烯共聚物POE、80~100份聚丙烯酸酯、30~50份聚四氟乙烯(PTFE)微粉、10~20份受阻胺光稳定剂(HALS)、10~20份苯二酚备用;1-2:定转矩流变仪的温度为105~115℃,转子转速为40rpm~60rpm,在氮气氛下,加入聚乙烯-辛烯共聚物(POE)、聚丙烯酸酯,聚四氟乙烯(PTFE)微粉、受阻胺光稳定剂(HALS)、苯二酚混合1.5h~3h,取出;步骤2)按配方称取各原料成分,在配料桶依次加入步骤1)得到的耐老化弹性体、环氧化天然橡胶、改性醇酸树脂、偶联剂、防老剂,用开炼机混炼均匀,控制温度在40~60℃;步骤3)将溶剂和所述步骤2)得到的产物投入反应釜中,温度30~40℃,转速控制在600~800r/min,搅拌时间为12~24h;步骤4)加入所述步骤3)得到的产物和纳米二氧化钛、含氟树脂、颜料、防沉剂、分散剂,温度30~40℃,转速控制在1000-1500r/min,搅拌10~15min,静置20~30min,获得所述油墨组合物。
- 权利要求1-4任一项的油墨组合物用于印刷的用途;包括但不限于印刷在橡胶制品上的用途;优选地,所述橡胶制品包括但不限于在动态条件下工作的橡胶制品,例如轮胎或橡胶履带。
- 权利要求1-4任一项的油墨组合物的使用方法,包括以下步骤:步骤1)在室温下将所述油墨组合物印制在聚合物膜上,形成油墨层,再将聚合物膜上的油墨层与未硫化的橡胶制品贴合一起,使油墨层从聚合物膜转移到未硫化的橡胶制品上;步骤2)进行硫化,硫化的条件为:升温速率为5~20℃/min,硫化温度为150~200℃,硫化时间为10min~24h。
- 一种由权利要求6的方法得到的橡胶制品,所述橡胶制品包括但不限于在动态条件下工作的橡胶制品,例如轮胎或橡胶履带。
- 一种车辆或工程机械,其包含权利要求7的橡胶制品。
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