WO2024024686A1 - Flexible display laminate and flexible display - Google Patents

Flexible display laminate and flexible display Download PDF

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Publication number
WO2024024686A1
WO2024024686A1 PCT/JP2023/026864 JP2023026864W WO2024024686A1 WO 2024024686 A1 WO2024024686 A1 WO 2024024686A1 JP 2023026864 W JP2023026864 W JP 2023026864W WO 2024024686 A1 WO2024024686 A1 WO 2024024686A1
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Prior art keywords
mass
adhesive layer
less
laminate
meth
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PCT/JP2023/026864
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French (fr)
Japanese (ja)
Inventor
寛之 古野
慎吾 田邉
努 早坂
克哲 福田
智文 石
剛史 入江
Original Assignee
東洋インキScホールディングス株式会社
トーヨーケム株式会社
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Publication of WO2024024686A1 publication Critical patent/WO2024024686A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements

Definitions

  • the present disclosure provides a laminate for a flexible display comprising a light-transmissive flexible base material and an adhesive layer, the laminate comprising a light-transmissive flexible base material, an adhesive layer, and a polarizing plate in this order.
  • the present invention relates to an adhesive layer for forming the adhesive layer and a laminate having the adhesive layer.
  • the laminate can be used for flexible displays.
  • an image display device such as a liquid crystal display (LCD) or an organic electroluminescence (organic EL) display (OLED) and a touch panel
  • LCD liquid crystal display
  • organic EL organic electroluminescence
  • a transparent conductive film used in a touch panel is laminated on a member such as a support glass via an adhesive layer.
  • a polarizing plate film used in an image device is attached to a liquid crystal module or an organic EL module via an adhesive layer.
  • the mainstream image display device was a flat display using a glass substrate, but in recent years, foldable displays, rollable displays, etc. using flexible base materials such as plastic have been used.
  • a flexible display has been developed. These flexible displays have various advantages over conventional flat displays using glass substrates, such as being lighter, thinner, more flexible, and more attractive in terms of design. has.
  • Patent Document 1 contains a resin syrup produced by partially polymerizing a (meth)acrylate monomer and a photoinitiator, and the adhesive layer has a storage modulus of 25° C. and 1 Hz.
  • An optically transparent pressure-sensitive adhesive sheet is disclosed in which the pressure is 1.0 ⁇ 10 6 to 1.0 ⁇ 10 7 Pa.
  • Patent Document 2 discloses an adhesive layer formed of an adhesive containing a base polymer, a photocurable compound, and a photoinitiator.
  • an object of the present disclosure is to provide a laminate in which adherends bonded together do not shift even when bent repeatedly or at high speeds, and the adhesive layer does not protrude from the edges. Furthermore, even when a highly polar base material such as colorless polyimide is used as a light-transmitting flexible base material, a laminate for a flexible display that does not cause display defects at bent parts and has improved visibility. The purpose is to provide an excellent flexible display.
  • the present disclosure provides a laminate for a flexible display comprising an adhesive layer on a light-transmissive flexible base material, the light transmittance of which is calculated based on the OWRK method from the contact angle of water and the contact angle of diiodomethane.
  • the polar term component of the surface free energy of the flexible substrate is 3.0 mN/m or more, and the surface free energy of the adhesive layer calculated based on the OWRK method from the contact angle of water and the contact angle of diiodomethane is the polar term component is 0.5 mN/m or less, the mass per unit area of the adhesive layer is 10 to 100 g/m 2 , the adhesive layer is formed from an acrylic adhesive, and the acrylic adhesive layer is formed from an acrylic adhesive;
  • the adhesive contains 25% by mass or less of repeating units derived from a hydroxyl group-containing monomer in 100% by mass of the acrylic copolymer, 10% by mass or less of repeating units derived from an acid-containing monomer, and 100% by mass or less of repeating units derived from an amide group-containing monomer.
  • a laminate for a flexible display characterized by containing 90% by mass of an acrylic copolymer and a low polarity additive.
  • the present disclosure it is possible to provide a laminate in which bonded adherends do not shift even when repeatedly bent or bent at high speed, and the adhesive layer does not protrude from the end portions. Furthermore, even when a highly polar base material such as colorless polyimide is used as a light-transmitting flexible base material, a laminate for a flexible display that does not cause display defects at bent parts and has improved visibility. This makes it possible to provide an excellent flexible display. Further, by using the laminate of the present disclosure, a flexible display with excellent visibility can be provided.
  • FIG. 1 is a schematic cross-sectional view partially showing a laminate according to an embodiment of the present disclosure.
  • 1 is a schematic cross-sectional view partially showing a flexible display that is an example of the use of a laminate according to an embodiment of the present disclosure.
  • a numerical range specified using “ ⁇ ” includes the numerical values written before and after " ⁇ ” as the lower limit value and upper limit value range.
  • film and “sheet” are not distinguished by thickness.
  • the term “sheet” in this specification includes a thin film
  • the term “film” in this specification includes a thick sheet.
  • the adherend refers to the other party to which the adhesive layer of the adhesive sheet is attached, and for example, in the case of a laminate for a flexible display that includes a light-transmitting flexible base material, an adhesive layer, and a polarizing plate in this order. refers to a light-transmissive flexible base material and a polarizing plate.
  • the various components appearing in this specification may be used individually or in combination of two or more.
  • the adhesive layer used in the laminate of the present disclosure is characterized in that the polar component of the surface free energy calculated from the contact angle of water and the contact angle of diiodomethane based on the OWRK method is 0.5 mN/m or less. do. As a result, even if it is repeatedly bent or bent at high speed, the bonded adherends do not shift, and the adhesive layer does not protrude from the edges. Furthermore, even when a highly polar base material such as colorless polyimide is used as the light-transmitting flexible base material, no display defects occur at the bent portion.
  • the polar term component of the surface free energy is 0.5 mN/m or less.
  • the polar component of the surface free energy can be controlled to 0.5 mN/m or less by lowering the polarity of the resin used for the adhesive and by adding low polarity additives that are unevenly distributed on the surface after coating. .
  • the surface free energy is calculated based on the OWRK method from the contact angle of water and diiodomethane at 25°C. Specifically, the contact angle of each liquid is measured 1 second after the droplet has landed, with the volume of the droplet being 1 ⁇ l.
  • the device used to measure the contact angle is not particularly limited, but examples include automatic contact angle meter DM-501Hi manufactured by Kyowa Interface Science Co., Ltd.
  • the polar term component of the surface free energy is calculated by the OWRK method together with the dispersion term component.
  • the adhesive layer of the present disclosure preferably has a gel fraction of 55 to 90% by mass, more preferably 60 to 80% by mass.
  • the gel fraction is 55% by mass or more, the cohesive force of the adhesive is improved, a strong adhesive layer is obtained, and the adhesive layer is less likely to protrude from the end portion when folded.
  • the content is 90% by mass or less, the stress relaxation property of the adhesive is improved, a flexible adhesive layer is easily obtained, the adhesion is improved, and displacement between adherends during bending can be further suppressed.
  • the gel fraction can be determined as the insoluble content in a solvent such as ethyl acetate. Specifically, as expressed by Formula 1 below, the mass fraction (unit: mass) of the insoluble component after immersing the adhesive layer in ethyl acetate at 50°C for 1 day relative to the adhesive layer before immersion %).
  • Gel fraction (mass%) (Y/X) x 100
  • X Mass of adhesive layer before dipping
  • Y mass of adhesive layer after immersion
  • the gel fraction of a polymer is equal to the degree of crosslinking, and the more crosslinked parts in the polymer, the higher the gel fraction.
  • the gel fraction (the amount of crosslinked structure introduced) can be adjusted to a desired range by the method of introducing the crosslinked structure, the type and amount of the crosslinking agent, etc.
  • the adhesive layer is formed of an adhesive.
  • the adhesive resin is an acrylic adhesive.
  • Acrylic adhesives are mainly composed of acrylic copolymers, which are (meth)acrylic acid ester polymers, and contain low polarity additives as described below, as well as curing agents and other additives as necessary. obtain.
  • (Meth)acrylic ester includes acrylic ester and methacrylic ester.
  • a monomer is a monomer having an ethylenically unsaturated group.
  • Acrylic copolymers are monomer polymers containing one or more types of acrylic monomers such as (meth)acrylic acid alkyl esters.
  • acrylic monomers such as (meth)acrylic acid alkyl esters.
  • (meth)acrylic acid alkyl esters include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, and (meth)acrylate.
  • the acrylic copolymer is copolymerized with a monomer containing a unit derived from (meth)acrylic acid (ester) having a functional group.
  • a functional group cohesive force can be imparted to the adhesive layer, and by using a curing agent in the adhesive, the cohesive force of the adhesive layer can be further improved, making it easier to suppress extrusion during bending.
  • the functional group may be at least one selected from a carboxyl group, a hydroxyl group, an amino group, an amide group, an oxyalkylene group, an epoxy group, and an isocyanate group.
  • it is at least one selected from a carboxyl group, a hydroxy group, an amino group, and an amide group, and even more preferably at least one selected from a carboxyl group and a hydroxy group, or both.
  • the monomer (or acid-containing monomer) unit having a carboxyl group include acrylic acid and methacrylic acid.
  • a monomer unit having a hydroxyl group is a repeating unit derived from a monomer having a hydroxyl group.
  • monomers having a hydroxyl group include hydroxyalkyl (meth)acrylates such as 2-hydroxyethyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, and 2-hydroxypropyl (meth)acrylate;
  • examples include (meth)acrylic acid [(mono, di, or poly)alkylene glycol] such as meth)acrylic acid mono(diethylene glycol), and (meth)acrylic acid lactones such as monocaprolactone (meth)acrylic acid.
  • Monomer units having an amino group include monomers containing a primary amino group such as aminomethyl (meth)acrylate and aminoethyl (meth)acrylate, monomers containing a secondary amino group such as t-butylaminoethyl (meth)acrylate, and ethyl Tertiary amino group-containing monomers such as aminoethyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, allylamine, vinylpyridine, vinylpyrimidine, vinylpiperazine, vinylpyrazine, vinylpyrrole, vinylimidazole, Examples include repeating units derived from monomers having an amino group such as vinyloxazole.
  • Examples of monomer units having an amide group include cyclic amides such as (meth)acrylamide, N-vinyl lactams, vinylmorpholine, and (meth)acryloylmorpholine, and N-vinyl carbons such as N-vinylformamide and N-vinylacetamide. Examples include acid amides, acrylamide, N,N-dimethylacrylamide, and the like.
  • N-vinyl lactams are monomers having a cyclic lactam ring, such as N-vinyl-2-pyrrolidone, N-vinyl-2-piperidone, N-vinyl- ⁇ -caprolactam, and their hydrogen atoms.
  • Examples include compounds having a structure in which one or more of them is substituted with a substituent.
  • substituents include alkyl groups having 1 to 20 carbon atoms, alkyl groups having 2 to 20 carbon atoms, aryl groups having 6 to 20 carbon atoms, alkoxy groups having 1 to 20 carbon atoms, and carboxyester groups having 3 to 20 carbon atoms.
  • an amino group having 1 to 20 carbon atoms and does not include acidic groups such as a hydroxyl group, a carboxylic acid (salt) group, a sulfonic acid (salt) group, or a hypophosphorous acid (salt) group.
  • Monomer units having an oxyalkylene group include methoxytriethylene glycol (meth)acrylate, methoxypolyethylene glycol #400 (meth)acrylate, methoxydipropylene glycol (meth)acrylate, methoxytripropylene glycol (meth)acrylate, and methoxypolypropylene glycol.
  • (meth)acrylate ethoxydiethylene glycol (meth)acrylate, ethyl carbitol (meth)acrylate, 2-ethylhexylcarbitol (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, phenoxyethyl (meth)acrylate, phenoxydiethylene glycol (meth)acrylate
  • Examples include acrylate.
  • Examples of the monomer unit having an isocyanate group include 2-isocyanate ethyl (meth)acrylate, 3-isocyanate propyl (meth)acrylate, and 4-isocyanate butyl (meth)acrylate.
  • Examples of the monomer unit having an epoxy group include repeating units derived from monomers having a glycidyl group such as glycidyl (meth)acrylate.
  • the content of the hydroxyl group-containing monomer is 25% by mass or less, more preferably 20% by mass or less, based on 100% by mass of the acrylic copolymer.
  • n mass % or contained n mass % in 100 mass % of the acrylic copolymer, it means that the repeating unit derived from that monomer is n mass % of the copolymer. %.
  • the fact that a certain monomer is n mass % or less (or n mass % or less is contained) in 100 mass % of the acrylic copolymer may also include an embodiment in which the monomer is 0 mass %.
  • the amount of the acid-containing monomer is 10% by mass or less, more preferably 7% by mass or less, based on 100% by mass of the acrylic copolymer.
  • the amount of the amide group-containing monomer in 100% by mass of the acrylic copolymer is 15% by mass or less, more preferably 10% by mass or less, and most preferably 7% by mass or less.
  • the amino group-containing monomer is present in an amount of 15% by mass or less based on 100% by mass of the acrylic copolymer, more preferably 10% by mass or less, and most preferably 7% by mass or less.
  • the proportion of the oxyalkylene group-containing monomer is preferably 30% by mass or less, more preferably 15% by mass or less, and most preferably 12% by mass or less.
  • monomers with a water/octanol partition coefficient log Kow of 2.22 or less at 25°C and monomers that are optionally miscible with water should be added in an amount of 20% by mass or less. It is preferably at most 15% by mass, more preferably at most 12% by mass.
  • Each of the monomers mentioned above in this paragraph can be present in an amount of 0% by weight or more (ie, even 0% by weight) based on 100% by weight of the acrylic copolymer.
  • the hydroxyl group-containing monomer may be 0.5% by mass or more
  • the acid-containing monomer may be 0.2% by mass or more.
  • the hydroxyl group-containing monomer is 0.5% by weight or more
  • the acid-containing monomer is 0.2% by weight or more
  • each of the other monomers mentioned above in this paragraph is 0% by weight. % by mass or more.
  • the (meth)acrylic acid alkyl ester in which the alkyl group has 4 or more carbon atoms is present in an amount of 75 to 90% by mass, preferably 78 to 88% by mass, based on 100% by mass of the acrylic copolymer.
  • the polarity of the acrylic copolymer becomes low.
  • the number of carbon atoms in the alkyl group is typically 16 or less.
  • the (meth)acrylic copolymer may have other monomer units in addition to the above-mentioned monomer units, if necessary.
  • Other monomers may be used as long as they are copolymerizable with the above-mentioned acrylic monomers, such as vinyl acetate, vinyl propionate, vinyl butyrate, vinyl caproate, vinyl caprylate, vinyl caprate, vinyl laurate, myristic acid.
  • Examples include carboxylic acid vinyl esters such as vinyl, vinyl palmitate, vinyl stearate, vinyl cyclohexanecarboxylate, and vinyl benzoate, and styrene.
  • vinyl acetate, vinyl propionate, and vinyl butyrate are hydrophilic with a water/octanol partition coefficient log Kow of 2.30 or less at 25°C, so in order to lower the polarity of the acrylic copolymer, the following It is preferable to lower the passing ratio.
  • the value of log Kow can be calculated using software called HSPiP (Steven Abbott, Hiroshi Yamamoto), for example, based on the structural formula of the monomer.
  • Acrylic copolymers can be produced by polymerizing a monomer mixture.
  • known polymerization methods such as solution polymerization, bulk polymerization, emulsion polymerization, and suspension polymerization are possible, but solution polymerization is preferred.
  • Preferred examples of the solvent used in solution polymerization include acetone, methyl acetate, ethyl acetate, toluene, xylene, anisole, methyl ethyl ketone, and cyclohexanone.
  • the polymerization temperature is preferably a boiling point reaction of 60 to 120°C.
  • the polymerization time is preferably about 5 to 12 hours.
  • the polymerization initiator used for polymerization is preferably a radical polymerization initiator.
  • Radical polymerization initiators are generally peroxides and azo compounds.
  • Peroxides include, for example, di-t-butyl peroxide, dicumyl peroxide, t-butylcumyl peroxide, ⁇ , ⁇ '-bis(t-butylperoxy-m-isopropyl)benzene, 2,5- Dialkyl peroxides such as di(t-butylperoxy)hexyne-3; Peroxy esters such as t-butylperoxybenzoate, t-butylperoxyacetate, 2,5-dimethyl-2,5-di(benzoylperoxy)hexane; cyclohexanone peroxide, 3,3,5-trimethylcyclohexanone peroxide oxide, ketone peroxide such as methylcyclohexanone peroxide; 2,2-bis(4,4-d
  • Examples of the azo compound include 2,2'-azobisbutyronitrile such as 2,2'-azobisisobutyronitrile (abbreviation: AIBN) and 2,2'-azobis(2-methylbutyronitrile); 2,2'-azobisvaleronitrile such as 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis(2,4-dimethylvaleronitrile); 2,2 2,2'-azobispropionitrile such as '-azobis(2-hydroxymethylpropionitrile); Examples include 1,1'-azobis-1-alkane nitrile such as 1,1'-azobis(cyclohexane-1-carbonitrile).
  • AIBN 2,2'-azobisisobutyronitrile
  • 2-methylbutyronitrile 2,2'-azobisvaleronitrile
  • 2,2'-azobisvaleronitrile such as 2,2'-azobis(4-methoxy-2,4-dimethylvaler
  • the polymerization initiator is preferably used in an amount of 0.01 to 10 parts by weight, more preferably 0.1 to 2 parts by weight, based on 100 parts by weight of the monomer mixture.
  • the weight average molecular weight of the acrylic copolymer is preferably 800,000 to 1,800,000, more preferably 1,000,000 to 1,500,000. If it is in the range of 800,000 to 1,800,000, the cohesive force will be further improved, and the adhesive layer will be less likely to protrude from the edge when folded. Note that the mass average molecular weight is a polystyrene equivalent value measured by gel permeation chromatography (GPC).
  • the acrylic pressure-sensitive adhesive contains a curing agent.
  • the curing agent to be added to the pressure-sensitive adhesive is preferably one that reacts with the functional group of the monomer having the above-mentioned functional group by heat or the like to form a bond.
  • the curing agent from among known crosslinking agents such as isocyanate compounds, epoxy compounds, oxazoline compounds, aziridine compounds, carbodiimide compounds, metal chelate compounds, butylated melamine compounds, etc. It can be selected appropriately in consideration of reactivity. For example, if the polymer in the adhesive contains a hydroxyl group as a functional group, an isocyanate compound can be used.
  • the isocyanate compound is an isocyanate having two or more isocyanate groups.
  • the isocyanate compound is preferably an isocyanate monomer such as an aromatic polyisocyanate, an aliphatic polyisocyanate, an araliphatic polyisocyanate, an alicyclic polyisocyanate, or a burette, nurate, or adduct thereof.
  • Aromatic polyisocyanates include, for example, 1,3-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,4-phenylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4-tolylene diisocyanate, 2,6- Tolylene diisocyanate, 4,4'-toluidine diisocyanate, 2,4,6-triisocyanate toluene, 1,3,5-triisocyanate benzene, dianisidine diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4',4 ”-triphenylmethane triisocyanate and the like.
  • Aliphatic polyisocyanates include, for example, trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (also known as HMDI), pentamethylene diisocyanate, 1,2-propylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, Examples include dodecamethylene diisocyanate and 2,4,4-trimethylhexamethylene diisocyanate.
  • Aroaliphatic polyisocyanates include, for example, ⁇ , ⁇ '-diisocyanate-1,3-dimethylbenzene, ⁇ , ⁇ '-diisocyanate-1,4-dimethylbenzene, ⁇ , ⁇ '-diisocyanate-1,4-diethylbenzene, Examples include 1,4-tetramethylxylylene diisocyanate and 1,3-tetramethylxylylene diisocyanate.
  • Alicyclic polyisocyanates include, for example, 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate (also known as IPDI, isophorone diisocyanate), 1,3-cyclopentane diisocyanate, 1,3-cyclohexane diisocyanate, 1,4 -cyclohexane diisocyanate, methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 4,4'-methylenebis(cyclohexylisocyanate), 1,4-bis(isocyanatomethyl)cyclohexane, and the like.
  • 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate also known as IPDI, isophorone diisocyanate
  • 1,3-cyclopentane diisocyanate 1,3-cyclohexane diisocyanate
  • the buret body is a self-condensation product having buret bonds formed by self-condensation of isocyanate monomers.
  • Examples of the buret body include hexamethylene diisocyanate burette bodies.
  • the nurate is a trimer of isocyanate monomers. Examples include hexamethylene diisocyanate trimer, isophorone diisocyanate trimer, and tolylene diisocyanate trimer.
  • the adduct is a difunctional or more functional isocyanate compound obtained by reacting an isocyanate monomer with a difunctional or more functional low-molecular active hydrogen-containing compound.
  • adducts include compounds obtained by reacting trimethylolpropane and hexamethylene diisocyanate, compounds obtained by reacting trimethylolpropane and tolylene diisocyanate, compounds obtained by reacting trimethylolpropane and xylylene diisocyanate, and trimethylolpropane.
  • Examples include a compound obtained by reacting propane with isophorone diisocyanate, and a compound obtained by reacting 1,6-hexanediol with hexamethylene diisocyanate.
  • the isocyanate compound is preferably a trifunctional isocyanate compound from the viewpoint of forming a sufficient crosslinked structure.
  • the isocyanate compound is more preferably an adduct or a nurate, which is a reaction product of an isocyanate monomer and a trifunctional low-molecular active hydrogen-containing compound.
  • Isocyanate compounds include trimethylolpropane adduct of hexamethylene diisocyanate, nurate of hexamethylene diisocyanate, trimethylolpropane adduct of tolylene diisocyanate, nurate of tolylene diisocyanate, trimethylolpropane adduct of isophorone diisocyanate, and isophorone diisocyanate.
  • Nurate forms are preferred, and trimethylolpropane adducts of hexamethylene diisocyanate, trimethylolpropane adducts of tolylene diisocyanate, and trimethylolpropane adducts of isophorone diisocyanate are more preferred.
  • Epoxy compounds include, for example, glycerin diglycidyl ether, 1,6-hexanediol diglycidyl ether, N,N,N',N'-tetraglycidyl-m-xylylene diamine, 1,3-bis(N,N'- (diglycidylaminomethyl)cyclohexane, N,N,N',N'-tetraglycidylaminophenylmethane, and the like.
  • aziridine compounds include N,N'-diphenylmethane-4,4'-bis(1-aziridinecarboxite), tris-2,4,6-(1-aziridinyl)-1,3,5-triazine, 4, Examples include 4'-bis(ethyleneiminocarbonylamino)diphenylmethane.
  • the carbodiimide compound is preferably a high molecular weight polycarbodiimide produced by subjecting a diisocyanate compound to a decarboxylation condensation reaction in the presence of a carbodiimidation catalyst.
  • the commercial product of the high molecular weight polycarbodiimide is preferably the Carbodilite series manufactured by Nisshinbo Co., Ltd. Among them, Carbodilite V-03, 07, and 09 are preferred because they have excellent compatibility with organic solvents.
  • the metal chelate is preferably a coordination compound of a polyvalent metal such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium, and acetylacetone or ethyl acetoacetate.
  • a polyvalent metal such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium, and acetylacetone or ethyl acetoacetate.
  • the metal chelate include aluminum ethyl acetoacetate diisopropylate, aluminum trisacetylacetonate, aluminum bisethylacetoacetate monoacetylacetonate, and aluminum alkyl acetoacetate diisopropylate.
  • the curing agent preferably contains 0.02 to 4.0 parts by mass, more preferably 0.04 to 1.0 parts by mass, and 0.02 to 4.0 parts by mass, more preferably 0.04 to 1.0 parts by mass, based on 100 parts by mass of the acrylic copolymer in the adhesive. It is more preferable to contain 0.04 to 0.4 parts by mass.
  • the content is 0.02 parts by mass or more, the cohesive force is further improved, and when the content is 4 parts by mass or less, it becomes easier to achieve both cohesive force and flexibility, which is preferable.
  • acrylic adhesives can contain various resins, oils, softeners, dyes, pigments, antioxidants, and ultraviolet absorbers as optional ingredients as long as they can solve the problem. It can contain additives, weathering stabilizers, plasticizers, fillers, anti-aging agents, antistatic agents and the like.
  • the polar component of the adhesive layer can be adjusted to 0.5 mN/m or less by lowering the polarity of the resin used in the adhesive, or by adding low polarity additives that are unevenly distributed on the surface after coating. Can be mentioned.
  • an acrylic copolymer when lowering the polarity of an acrylic copolymer, use a (meth)acrylic acid alkyl ester whose alkyl group has 1 to 3 carbon atoms, a hydroxyl group-containing monomer, an acid-containing monomer, an amide group-containing monomer, or an amino group-containing monomer.
  • monomers that can be copolymerized with , oxyalkylene group-containing monomers, or other acrylic monomers monomers with a water/octanol partition coefficient log Kow at 25°C of 2.22 or less and are optionally miscible with water.
  • One example is lowering the ratio of monomers and increasing the ratio of (meth)acrylic acid alkyl esters in which the alkyl group has 4 or more carbon atoms.
  • the (meth)acrylic acid alkyl ester whose alkyl group has 1 to 3 carbon atoms is preferably 25% by mass or less, and 20% by mass or less based on 100% by mass of the acrylic copolymer. is more preferable, more preferably 18% by mass or less, still more preferably 15% by mass or less.
  • the content of the hydroxyl group-containing monomer is preferably 5% by mass or less, more preferably 2% by mass or less based on 100% by mass of the acrylic copolymer.
  • the acid-containing monomer is preferably 5% by mass or less, more preferably 2% by mass or less, and most preferably 1% by mass or less based on 100% by mass of the acrylic copolymer.
  • the amide group-containing monomer is preferably less than 5% by mass, more preferably 3% by mass or less, and most preferably 1% by mass or less based on 100% by mass of the acrylic copolymer.
  • the amino group-containing monomer is preferably less than 5% by weight, more preferably 3% by weight or less, and most preferably 1% by weight or less based on 100% by weight of the acrylic copolymer.
  • the proportion of the oxyalkylene group-containing monomer is preferably less than 20% by mass, more preferably 10% by mass or less, and most preferably 5% by mass or less.
  • monomers with a water/octanol partition coefficient log Kow of 2.22 or less at 25°C and monomers that are optionally miscible with water should be used in an amount of less than 10% by mass. It is preferably at most 5% by mass, more preferably at most 3% by mass, even more preferably at most 1% by mass.
  • Each of the monomers mentioned above in this paragraph can be present in an amount of 0% by weight or more (ie, even 0% by weight) based on 100% by weight of the acrylic copolymer.
  • the (meth)acrylic acid alkyl ester in which the alkyl group has 4 or more carbon atoms is preferably 80% by mass or more based on 100% by mass of the acrylic copolymer, and more preferably 85% by mass or more.
  • Examples of a method for blending low polarity additives that are unevenly distributed on the surface after coating include a method of adding a silane coupling agent, a chlorinated polyolefin, or a combination thereof to the adhesive.
  • the individual or total amount of these low polarity additives is preferably 0.05 parts by mass or more and 0.5 parts by mass or less, based on 100 parts by mass of the resin component of the acrylic copolymer. More preferably, the content is .1 part by mass or more and 0.3 parts by mass or less.
  • the polar term component of the surface free energy of the acrylic copolymer before adding the low polarity additive must be 2.0 mN/m or less. is preferable, and more preferably 1.5 mN/m or less.
  • an alkoxysilane compound having a (meth)acryloxy group As a silane coupling agent, an alkoxysilane compound having a (meth)acryloxy group, an alkoxysilane compound having a vinyl group, an alkoxysilane compound having an amino group, an alkoxysilane compound having a mercapto group, or an alkoxysilane compound having an epoxy group.
  • commercially available products include, for example, KBM403 (3-glycidoxypropyltrimethoxysilane), KBE403 (3-glycidoxypropyltriethoxysilane), and KBM303 (2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane).
  • methoxysilane manufactured by Shin-Etsu Chemical Co., Ltd.
  • BYK-325N polyether-modified polymethylalkylsiloxane
  • chlorinated polyolefins examples include chlorinated polypropylene, acid-modified chlorinated polypropylene, acrylic-modified chlorinated polypropylene, chlorinated polyethylene, and chlorinated ethylene vinyl acetate (EVA) copolymers, which are compatible with acrylic copolymers and the like.
  • Chlorinated polypropylene or chlorinated ethylene vinyl acetate copolymer is preferred from the viewpoint of good polarity and effective reduction of polarity.
  • Specific examples of commercially available products include Super Chron 390S (chlorinated polypropylene, chlorine content 36%) and Super Chron BX (chlorinated EVA, chlorine content 18%) (manufactured by Nippon Paper Industries Co., Ltd.). It will be done.
  • a flexible display laminate includes an adhesive layer on a light-transmitting flexible base material.
  • it has a structure of base material/adhesive layer/polarizing plate. It is preferable to provide the light-transmitting flexible substrate, the adhesive layer, and the polarizing plate in this order. As a result, a laminate with excellent transparency and flexibility can be obtained.
  • FIG. 1 shows an example of a schematic cross-sectional view partially showing a laminate according to an embodiment of the present disclosure.
  • 3 is a light-transmitting flexible base material (cover panel)
  • 1 is an adhesive layer
  • 4 is a polarizing plate.
  • a light-transmitting flexible base material (cover panel) is attached to a polarizing plate via an adhesive layer.
  • a transparent plastic substrate may be used as the light-transmissive flexible substrate (cover panel).
  • the polar term component of the surface free energy of the light-transmitting flexible substrate is 3.0 mN/m or more, preferably 4.0 mN/m or more.
  • the adhesion due to the polar attraction between the adhesive layer having a polar term component of 0.5 mN/m or less and the light-transmitting flexible base material having a polar term component of 3.0 mN/m or more is not too strong;
  • the adhesive layer follows the movement of the base material during repeated bending, making it difficult for whitening of the bent portion and misalignment of adherends due to the adhesive layer to occur.
  • a light-transmissive flexible base material having a resistance of 4.0 mN/m or more because the effects of the present disclosure are more excellent.
  • the upper limit of the polar term component of the surface free energy of the light-transmitting flexible substrate is not particularly limited, it is typically 10 mN/m or less.
  • materials for such a light-transmitting flexible base material include acrylic resins such as polyethylene terephthalate (PET) and polymethyl methacrylate (PMMA), and plastic materials such as polycarbonate, polycycloolefin, and polyimide. It will be done. In particular, PET film or polyimide is preferred, and polyimide is most preferred in terms of durability. Plastic materials can be used alone or in combination of two or more.
  • acrylic resins such as polyethylene terephthalate (PET) and polymethyl methacrylate (PMMA)
  • plastic materials such as polycarbonate, polycycloolefin, and polyimide. It will be done. In particular, PET film or polyimide is preferred, and polyimide is most preferred in terms of durability.
  • Plastic materials can be used alone or in combination of two or more.
  • the adhesive layer used in the laminate of the present disclosure has excellent bending resistance, so even when colorless polyimide, which is a transparent polyimide, is used as the base material, it suppresses misalignment and whitening between adherends. It can be made into a laminate.
  • the light-transmitting flexible substrate is a transparent plastic substrate with excellent heat resistance, that is, a transparent plastic substrate that can be used under harsh conditions such as high temperature or high temperature and high humidity.
  • a transparent plastic base material whose deformation is suppressed or prevented can be suitably used.
  • the light-transmitting flexible base material may be subjected to surface treatment such as plasma treatment, corona treatment, flame treatment, UV treatment, etc., if necessary.
  • surface treatment such as plasma treatment, corona treatment, flame treatment, UV treatment, etc.
  • transparent plastic substrates such as polyethylene (PE) and polypropylene (PP), which have a polar component value of less than 3.0 mN/m when untreated, the polar component can be reduced by applying the above surface treatment. It becomes possible to make the value 3.0 mN/m or more, and it can be used in the embodiment of the present disclosure.
  • the thickness of the light-transmitting flexible base material is not particularly limited, and is preferably, for example, 100 to 2000 ⁇ m, more preferably 200 to 1000 ⁇ m.
  • a method for manufacturing a laminate includes, for example, peeling off a release film from a pressure-sensitive adhesive sheet having release films on both sides of the pressure-sensitive adhesive layer, and applying the pressure-sensitive adhesive layer to an adherend such as a light-transmitting flexible substrate or a polarizing plate. can be pasted to form a laminate.
  • a laminate may be formed by pasting an adhesive layer provided on an adherend or another adhesive sheet to the adhesive layer. can.
  • Adhesive sheets can be manufactured according to normal manufacturing methods. For example, an adhesive may be directly applied to one side of a release film to form a pressure-sensitive adhesive layer to a predetermined thickness after drying, and another release film may be attached to the adhesive layer. , Apply adhesive to one side of each of the two release films so that the dry thickness becomes a predetermined thickness to form two adhesive layers, and then apply each adhesive layer to each other. It can be produced by a method such as pasting.
  • a conventional coater such as a gravure roll coater, reverse roll coater, kiss roll coater, dip roll coater, bar coater, knife coater, or spray coater can be used.
  • the adhesive sheet may have the form of an adhesive tape wound into a roll by cutting it into an appropriate width and winding it into a roll.
  • the thickness of the adhesive layer is not particularly limited, and is preferably, for example, 10 to 500 ⁇ m, more preferably 50 to 200 ⁇ m. It is preferable that the thickness of the adhesive layer is 10 to 500 ⁇ m because it is easy to obtain sufficient cohesive force, there is no displacement or protrusion of the end portion of the adhesive layer, and flexibility during high-speed bending can be achieved.
  • the mass per unit area of the adhesive layer (hereinafter also referred to as coating amount) is 10 to 100 g/m 2 , preferably 25 to 70 g/m 2 .
  • coating amount is 10 to 100 g/m 2 , preferably 25 to 70 g/m 2 .
  • the coating amount is 10 g/m 2 or more, the adhesive layer will be sufficient to follow the adherend during bending, and the occurrence of edge displacement due to lifting can be further suppressed.
  • the coating amount is 100 g/m 2 or less, it is possible to further suppress the pressure-sensitive adhesive layer from protruding from the edges during bending.
  • the release film is not particularly limited, but a transparent plastic base material can be suitably used.
  • materials for the transparent plastic base material include polyesters such as polyethylene terephthalate (PET), acrylic resins such as polymethyl methacrylate (PMMA), and plastic materials such as polycarbonate, triacetylcellulose, polysulfone, polyarylate, and polycycloolefin. Examples include.
  • plastic materials can be used individually or in combination of 2 or more types.
  • the release film is a transparent plastic substrate with excellent heat resistance, that is, a transparent plastic substrate that suppresses or prevents deformation under harsh conditions such as high temperature or high temperature and high humidity.
  • a plastic base material can be suitably used.
  • the release film may have either a single layer or a multilayer form. Further, the surface of the transparent substrate may be subjected to appropriate surface treatment such as physical treatment such as corona discharge treatment and plasma treatment, and chemical treatment such as undercoating treatment.
  • the flexible display preferably includes the laminate of the present disclosure and an optical element.
  • the display of the present disclosure has excellent flexibility and visibility.
  • the optical element can be attached to the polarizing plate of the laminate via an additional adhesive layer.
  • the optical element is not particularly limited, and includes, for example, a liquid crystal element, an organic EL element, and the like.
  • FIG. 2 shows an example of a schematic cross-sectional view partially showing a display, which is an example of how the adhesive sheet of the present disclosure is used.
  • 3 is a light-transmitting flexible base material (cover panel)
  • 1 is a first adhesive layer
  • 4 is a polarizing plate
  • 5 is a second adhesive layer
  • 6 is a barrier layer such as silicon nitride
  • 7 is an organic EL layer
  • 8 is a support such as polyimide
  • 9 is an organic EL cell. Note that the configuration of the display is not limited to that shown in FIG. 2.
  • a light-transmitting flexible base material (cover panel) is attached to a polarizing plate via an adhesive layer (first adhesive layer) of the present disclosure, and It is attached to the organic EL cell via an adhesive layer (second adhesive layer).
  • the adhesive sheet of the present disclosure has a transparent adhesive layer formed from the above-mentioned adhesive applied to a light-transmitting flexible base material (cover panel) and a polarizing plate, and further includes an adhesive layer for a polarizing plate.
  • the laminate can be used in a form in which it is attached to an organic EL via a laminate.
  • the adhesive layer of the present disclosure can be used as both the first adhesive layer and the second adhesive layer.
  • the quality required for the adhesive layer is higher for the first adhesive layer, and the adhesive of the present disclosure has higher quality requirements. It is preferably used in the first adhesive layer because it has good adhesion and adhesion to materials.
  • the adhesive for forming the second adhesive layer the adhesive of the present disclosure may be used, or a conventionally known adhesive may be used.
  • organic EL televisions organic EL smartphones, organic EL tablets, organic EL smart watches, etc.
  • the mass average molecular weight (Mw) can be measured using a GPC "LC-GPC system” manufactured by Shimadzu Corporation, using polystyrene of known molecular weight as a standard substance.
  • Equipment name Shimadzu Corporation, LC-GPC system “Prominence” Columns: 4 GMHXL columns manufactured by Tosoh Corporation and 1 column HXL-H manufactured by Tosoh Corporation were connected.
  • Mobile phase solvent Tetrahydrofuran Flow rate: 1.0ml/min Column temperature: 40°C
  • Acrylic copolymers (R10-R11, R35-R62) were produced in the same manner as in the production of acrylic copolymer (R9), except that the composition and blending amount (parts by mass) were changed as shown in Table 1. .
  • Tables 1, 2, and 3 show the composition, blending amount (nonvolatile parts by mass), and weight average molecular weight (Mw) of the obtained acrylic copolymers (R9 to R11, R35 to R62).
  • Example 1 ⁇ Preparation of adhesive> Per 100 parts of nonvolatile content of the acrylic copolymer (R9), 0.14 parts of hexamethylene diisocyanate trimethylolpropane adduct D-160N as a curing agent, and 0.1 part of KBM-403 as a low polarity additive. of the mixture was added, and ethyl acetate was further blended so that the nonvolatile content was 20%, and the mixture was stirred to obtain an adhesive.
  • ⁇ Preparation of adhesive sheet> The above adhesive was applied to a polyethylene terephthalate separator (release film 1) with a thickness of 75 ⁇ m so that the thickness after drying was 50 ⁇ m, and the adhesive layer was formed by drying with hot air at 100 ° C. for 2 minutes. did. Next, a 50 ⁇ m thick polyethylene terephthalate separator (release film 2) was attached to this adhesive layer to obtain a first adhesive sheet.
  • Examples 2 to 40, Comparative Examples 1 to 12 adhesive sheets were obtained in the same manner as in Example 1, except that the types and amounts (parts by mass) of the acrylic copolymer, curing agent, and additives were changed. Thereafter, the adhesive layer was attached to the light-transmitting flexible substrate shown in Tables 4 to 7 to obtain a laminate of PET film/adhesive layer/light-transmitting flexible substrate.
  • a polyethylene terephthalate separator (release film 2) having a thickness of 50 ⁇ m was peeled off from the obtained pressure-sensitive adhesive sheet to expose the pressure-sensitive adhesive layer for measurement.
  • MSA manufactured by KRUSS was used, and the contact angle was calculated using the OWRK method from the contact angle 1 second after 1 ⁇ l each of water and diiodomethane landed on the adhesive layer or the light-transmitting flexible substrate, and the polar term was calculated using the OWRK method. I asked for it.
  • protruding edges The protrusion from the edge of the adhesive layer is less than 100 ⁇ m.
  • 4 The protrusion from the edge of the adhesive layer is 100 ⁇ m or more and less than 200 ⁇ m.
  • 3 The protrusion from the edge of the adhesive layer is 200 ⁇ m or more and less than 300 ⁇ m.
  • 2 The protrusion from the edge of the adhesive layer is 300 ⁇ m or more and less than 400 ⁇ m.
  • the protrusion from the edge of the adhesive layer is 400 ⁇ m or more.
  • KBE-403 Epoxy silane KBE-403 manufactured by Shin-Etsu Chemical Co., Ltd.
  • KBM-303 Epoxy silane KBM-303 manufactured by Shin-Etsu Chemical Co., Ltd.
  • BYK-325N Silicon-containing surface conditioner manufactured by BYK-Chemie Japan Co., Ltd.
  • BYK-325N 390S Chlorinated polyolefin 390S manufactured by Nippon Paper Industries Co., Ltd.
  • BX Chlorinated EVA BX manufactured by Nippon Paper Industries Co., Ltd.
  • CPI Colorless polyimide (manufactured by KOLON, 50 ⁇ m, polar component 4.5 mN/m)
  • P-CPI Plasma-treated colorless polyimide (treated with the above CPI, 50 ⁇ m, polar term component 7.6 mN/m))
  • PET Polyethylene terephthalate (manufactured by Toyobo Co., Ltd., 50 ⁇ m, polar component 5.8 mN/m)
  • PMMA Polymethyl methacrylate (manufactured by Mitsubishi Chemical Corporation, 53 ⁇ m, polar component 6.8 mN/m)
  • C-HDPE Corona-treated product of high-density polyethylene (manufactured by NT Film Co., Ltd., 50 ⁇ m) (polar term component 4.8 mN/m)
  • C-OPP Corona-treated product of stretched polypropylene (manufactured by Toyobo Co., Ltd., 40 ⁇ m) (polar
  • the adhesive layer of the present disclosure did not cause any displacement between adherends bonded together even when repeatedly bent, and the adhesive layer did not protrude from the edges. Furthermore, even when colorless polyimide was used as the light-transmitting flexible base material, it was confirmed that the bent portion did not whiten due to foaming. As a result, a display including a laminate having an adhesive layer according to the present disclosure has excellent flexibility, and thereby a display with excellent visibility can be obtained. On the other hand, the adhesive layers of Comparative Examples 1 to 12 could not satisfy all of the above characteristics.
  • First adhesive layer 3 Light-transparent flexible base material (cover panel) 4 Polarizing plate 5 Second adhesive layer 6 Barrier layer 7 Organic EL layer 8 Support 9 Organic EL cell

Abstract

The present disclosure provides a flexible display laminate in which an adhesive layer is provided on a light-transmitting flexible substrate, said adhesive layer being formed from an acrylic adhesive containing a low-polarity additive and an acrylic copolymer that contains a repeating unit derived from a (meth)acrylic acid alkyl ester having an alkyl group having 4 or more carbon atoms. Also provided is a flexible display including said laminate.

Description

フレキシブルディスプレイ用積層体、ならびにフレキシブルディスプレイFlexible display laminates and flexible displays
 本開示は、光透過性可撓性基材と粘着剤層を備えるフレキシブルディスプレイ用積層体であって、光透過性可撓性基材、粘着剤層、および偏光板をこの順に備える積層体を形成するための粘着剤層、ならびに該粘着剤層を有する積層体に関する。前記積層体は、フレキシブルディスプレイに用いられ得る。 The present disclosure provides a laminate for a flexible display comprising a light-transmissive flexible base material and an adhesive layer, the laminate comprising a light-transmissive flexible base material, an adhesive layer, and a polarizing plate in this order. The present invention relates to an adhesive layer for forming the adhesive layer and a laminate having the adhesive layer. The laminate can be used for flexible displays.
 近年、液晶ディスプレイ(LCD)や有機エレクトロルミネッセンス(有機EL)ディスプレイ(OLED)等の画像表示装置とタッチパネルを組み合わせて用いる入力装置が普及している。タッチパネルに用いる透明導電性フィルムは、支持ガラス等の部材に粘着剤層を介して積層されている。また、画像装置に用いる偏光板フィルムは、液晶モジュールや有機ELモジュールに粘着剤層を介して貼付される。 In recent years, input devices that use a combination of an image display device such as a liquid crystal display (LCD) or an organic electroluminescence (organic EL) display (OLED) and a touch panel have become popular. A transparent conductive film used in a touch panel is laminated on a member such as a support glass via an adhesive layer. Further, a polarizing plate film used in an image device is attached to a liquid crystal module or an organic EL module via an adhesive layer.
 前記画像表示装置としては、ガラス基板を用いたフラットディスプレイが主流であったが、近年、プラスチック等の可撓性基材を用いたフォルダブルディスプレイ(Foldable display)やローラブルディスプレイ(Rollable display)等の、フレキシブルディスプレイが開発されている。このようなフレキシブルディスプレイは、従来のガラス基材を用いたフラットディスプレイと比較して、軽量性、薄さ、可撓性等に優れており、また意匠性にも優れている等の種々の利点を有する。 The mainstream image display device was a flat display using a glass substrate, but in recent years, foldable displays, rollable displays, etc. using flexible base materials such as plastic have been used. A flexible display has been developed. These flexible displays have various advantages over conventional flat displays using glass substrates, such as being lighter, thinner, more flexible, and more attractive in terms of design. has.
 フォルダブルディスプレイに使用することができるためには、ディスプレイの屈曲に対応する適性(屈曲性)が必要となる。一般に、屈曲性としては、折り曲げを繰り返した際に、発泡、浮きやハガレが生じない特性(動的屈曲性)が必要とされる。 In order to be able to use it for a foldable display, it must have suitability (flexibility) to accommodate the bending of the display. Generally, flexibility is required to have the property of not causing foaming, lifting, or peeling (dynamic flexibility) when repeatedly bent.
 これらの問題を解決すべく、特許文献1には、(メタ)アクリレートモノマーを部分重合させて製造された樹脂シロップ、および光開始剤を含み、前記粘着剤層の貯蔵弾性率が25℃および1Hzで1.0×10~1.0×10Paであることを特徴とする光学透明粘着シートが開示されている。また、特許文献2には、ベースポリマー、光硬化性化合物、および光開始剤を含む粘着剤により形成された粘着剤層が開示されている。 In order to solve these problems, Patent Document 1 contains a resin syrup produced by partially polymerizing a (meth)acrylate monomer and a photoinitiator, and the adhesive layer has a storage modulus of 25° C. and 1 Hz. An optically transparent pressure-sensitive adhesive sheet is disclosed in which the pressure is 1.0×10 6 to 1.0×10 7 Pa. Further, Patent Document 2 discloses an adhesive layer formed of an adhesive containing a base polymer, a photocurable compound, and a photoinitiator.
特開2020-517800号公報Japanese Patent Application Publication No. 2020-517800 特開2020-097737号公報JP2020-097737A
 しかし、このような従来の粘着剤層では、フレキシブルディスプレイにより繰り返し屈曲すると、粘着剤層により貼り合わせた被着体同士のズレが生じたり、端部からはみ出た粘着剤層が周辺の部材と接触して折り曲げ性が悪化したりすることがあり、屈曲性が充分とはいえない。
 さらに近年、フォルダブルディスプレイには、光透過性可撓性基材として、圧倒的な機械特性を有する、ポリイミドを透明化したカラーレスポリイミドが用いられるようになっている。これにより粘着剤層に求められる耐久性はより厳しいものとなっているが、粘着剤層とカラーレスポリイミドを貼り合わせた積層体を繰り返し屈曲すると、屈曲部において粘着剤層に浮きが発生して被着体同士のズレが生じたり、或いは粘着剤層中に発泡が生じ、気泡により白化が発生したりするという問題がある。また、通常の繰り返し屈曲試験では問題無しとされていた製品でも、想定よりも高速で屈曲される場合に被着体同士のずれや粘着剤層の浮き、粘着剤層中の発泡が生じて表示に問題が発生するという問題も発生している。
However, when such a conventional adhesive layer is repeatedly bent by a flexible display, the adherends bonded together by the adhesive layer may become misaligned, or the adhesive layer protruding from the edges may come into contact with surrounding materials. The bendability may deteriorate due to the bending, and the bendability cannot be said to be sufficient.
Furthermore, in recent years, colorless polyimide, which is a transparent version of polyimide and has overwhelming mechanical properties, has been used as a light-transmitting flexible base material for foldable displays. As a result, the durability required for the adhesive layer has become more stringent, but if a laminate made by bonding the adhesive layer and colorless polyimide is repeatedly bent, the adhesive layer will lift at the bent part. There are problems in that the adherends may be misaligned with each other, or foaming may occur in the adhesive layer, causing whitening due to the bubbles. In addition, even products that are found to have no problems in normal repeated bending tests may cause misalignment between adherends, lifting of the adhesive layer, or foaming in the adhesive layer when bent at a higher speed than expected. There have also been problems with this.
 よって本開示は、繰り返し屈曲しても高速で屈曲しても貼り合わせた被着体同士のズレが生じず、端部からの粘着層のはみ出しがない積層体の提供を目的とする。さらに光透過性可撓性基材としてカラーレスポリイミドのような高極性基材を用いた場合であっても、屈曲部で表示上の欠陥が生じないようなフレキシブルディスプレイ用積層体、ならびに視認性に優れたフレキシブルディスプレイの提供を目的とする。 Therefore, an object of the present disclosure is to provide a laminate in which adherends bonded together do not shift even when bent repeatedly or at high speeds, and the adhesive layer does not protrude from the edges. Furthermore, even when a highly polar base material such as colorless polyimide is used as a light-transmitting flexible base material, a laminate for a flexible display that does not cause display defects at bent parts and has improved visibility. The purpose is to provide an excellent flexible display.
 本発明者らが鋭意検討を重ねたところ、以下の態様において、課題を解決し得ることを見出した。
 即ち本開示は、光透過性可撓性基材上に粘着剤層を備えるフレキシブルディスプレイ用積層体であって、水の接触角とジヨードメタンの接触角からOWRK法に基づき算出される前記光透過性可撓性基材の表面自由エネルギーの極性項成分が3.0mN/m以上であって、水の接触角とジヨードメタンの接触角からOWRK法に基づき算出される前記粘着剤層の表面自由エネルギーの極性項成分が0.5mN/m以下であり、前記粘着剤層の単位面積あたりの質量が10~100g/mであり、前記粘着剤層が、アクリル系粘着剤から形成され、前記アクリル系粘着剤は、アクリル系共重合体100質量%中ヒドロキシル基含有モノマーに由来する繰り返し単位を25質量%以下、かつ酸含有モノマーに由来する繰り返し単位を10質量%以下、かつアミド基含有モノマーに由来する繰り返し単位を15質量%以下、かつアミノ基含有モノマーに由来する繰り返し単位を15質量%以下、かつアルキル基の炭素数が4以上の(メタ)アクリル酸アルキルエステルに由来する繰り返し単位を75~90質量%含むアクリル系共重合体と、低極性の添加剤とを含むことを特徴とする、フレキシブルディスプレイ用積層体を提供する。
 
The inventors of the present invention have made extensive studies and have found that the problem can be solved in the following embodiments.
That is, the present disclosure provides a laminate for a flexible display comprising an adhesive layer on a light-transmissive flexible base material, the light transmittance of which is calculated based on the OWRK method from the contact angle of water and the contact angle of diiodomethane. The polar term component of the surface free energy of the flexible substrate is 3.0 mN/m or more, and the surface free energy of the adhesive layer calculated based on the OWRK method from the contact angle of water and the contact angle of diiodomethane is the polar term component is 0.5 mN/m or less, the mass per unit area of the adhesive layer is 10 to 100 g/m 2 , the adhesive layer is formed from an acrylic adhesive, and the acrylic adhesive layer is formed from an acrylic adhesive; The adhesive contains 25% by mass or less of repeating units derived from a hydroxyl group-containing monomer in 100% by mass of the acrylic copolymer, 10% by mass or less of repeating units derived from an acid-containing monomer, and 100% by mass or less of repeating units derived from an amide group-containing monomer. 15% by mass or less of repeating units derived from amino group-containing monomers, and 75 to 75% of repeating units derived from (meth)acrylic acid alkyl esters in which the alkyl group has 4 or more carbon atoms. Provided is a laminate for a flexible display characterized by containing 90% by mass of an acrylic copolymer and a low polarity additive.
 本開示により、繰り返し屈曲しても高速で屈曲しても貼り合わせた被着体同士のズレが生じず、端部からの粘着層のはみ出しがない積層体の提供が可能となる。さらに光透過性可撓性基材としてカラーレスポリイミドのような高極性基材を用いた場合であっても、屈曲部で表示上の欠陥が生じないようなフレキシブルディスプレイ用積層体、ならびに視認性に優れたフレキシブルディスプレイの提供が可能となる。
 また、本開示の積層体を用いることで、視認性に優れたフレキシブルディスプレイの提供ができる。
According to the present disclosure, it is possible to provide a laminate in which bonded adherends do not shift even when repeatedly bent or bent at high speed, and the adhesive layer does not protrude from the end portions. Furthermore, even when a highly polar base material such as colorless polyimide is used as a light-transmitting flexible base material, a laminate for a flexible display that does not cause display defects at bent parts and has improved visibility. This makes it possible to provide an excellent flexible display.
Further, by using the laminate of the present disclosure, a flexible display with excellent visibility can be provided.
本開示の一実施形態による積層体を、部分的に示す概略断面図である。FIG. 1 is a schematic cross-sectional view partially showing a laminate according to an embodiment of the present disclosure. 本開示の一実施形態による積層体の使用例であるフレキシブルディスプレイを、部分的に示す概略断面図である。1 is a schematic cross-sectional view partially showing a flexible display that is an example of the use of a laminate according to an embodiment of the present disclosure.
 以下、本開示の積層体、およびフレキシブルディスプレイの構成例を説明するが、これに限定されない。
 また、本明細書において「~」を用いて特定される数値範囲は、「~」の前後に記載される数値を下限値及び上限値の範囲として含むものとする。また、「フィルム」や「シート」は、厚みによって区別されないものとする。換言すると、本明細書の「シート」は、厚みの薄いフィルム状のものも含まれ、本明細書の「フィルム」は、厚みのあるシート状のものも含まれるものとする。
 また被着体とは、粘着シートの粘着剤層を貼り付ける相手方を指し、例えば、光透過性可撓性基材、粘着剤層、および偏光板を、この順に備えるフレキシブルディスプレイ用積層体の場合には、光透過性可撓性基材と偏光板のことをいう。
 本明細書中に出てくる各種成分は特に注釈しない限り、それぞれ独立に一種単独でも二種以上を併用してもよい。
Hereinafter, configuration examples of the laminate and flexible display of the present disclosure will be described, but the present disclosure is not limited thereto.
Further, in this specification, a numerical range specified using "~" includes the numerical values written before and after "~" as the lower limit value and upper limit value range. Furthermore, "film" and "sheet" are not distinguished by thickness. In other words, the term "sheet" in this specification includes a thin film, and the term "film" in this specification includes a thick sheet.
In addition, the adherend refers to the other party to which the adhesive layer of the adhesive sheet is attached, and for example, in the case of a laminate for a flexible display that includes a light-transmitting flexible base material, an adhesive layer, and a polarizing plate in this order. refers to a light-transmissive flexible base material and a polarizing plate.
Unless otherwise noted, the various components appearing in this specification may be used individually or in combination of two or more.
《フレキシブルディスプレイ用粘着剤層》
 本開示の積層体に用いられる粘着剤層は水の接触角とジヨードメタンの接触角から、OWRK法に基づき算出される表面自由エネルギーの極性項成分が0.5mN/m以下であることを特徴とする。
 これにより、繰り返し屈曲しても高速で屈曲しても貼り合わせた被着体同士のズレが生じず、端部からの粘着層のはみ出しがない。さらに光透過性可撓性基材としてカラーレスポリイミドのような高極性基材を用いた場合であっても、屈曲部で表示上の欠陥が生じない。
《Adhesive layer for flexible display》
The adhesive layer used in the laminate of the present disclosure is characterized in that the polar component of the surface free energy calculated from the contact angle of water and the contact angle of diiodomethane based on the OWRK method is 0.5 mN/m or less. do.
As a result, even if it is repeatedly bent or bent at high speed, the bonded adherends do not shift, and the adhesive layer does not protrude from the edges. Furthermore, even when a highly polar base material such as colorless polyimide is used as the light-transmitting flexible base material, no display defects occur at the bent portion.
<表面自由エネルギーの極性項成分>
 表面自由エネルギーの極性項成分は、0.5mN/m以下である。粘着剤層の表面自由エネルギーの極性項成分は小さいほど好ましく、0mN/m以上であることが好ましい。また、0.3mN/m以下であることが好ましく、0.2mN/m以下であることがより好ましい。極性項成分を0.5mN/m以下に調整することにより、繰り返し屈曲しても高速で屈曲しても屈曲部が白化せず、貼り合わせた被着体同士のズレが生じない粘着剤層が得られる。かような効果が得られるメカニズムは不明ではあるが、粘着剤層が被着体に対して強い粘着性を発揮していたとしてもその粘着力の発現に双極子相互作用による強固な分子間引力が寄与しないことにより折り曲げで剪断力が掛かった際に粘着剤層が被着体から剥がれることなく追従するためであると推定される。
<Polar component of surface free energy>
The polar term component of the surface free energy is 0.5 mN/m or less. The smaller the polar term component of the surface free energy of the pressure-sensitive adhesive layer is, the more preferable it is, and it is preferably 0 mN/m or more. Further, it is preferably 0.3 mN/m or less, more preferably 0.2 mN/m or less. By adjusting the polar component to 0.5 mN/m or less, an adhesive layer is created that does not whiten the bent portion even when bent repeatedly or at high speed, and does not cause misalignment between adherends bonded together. can get. Although the mechanism by which such an effect is obtained is unknown, even if the adhesive layer exhibits strong adhesion to the adherend, strong intermolecular attraction due to dipole interaction is responsible for the development of the adhesive force. It is presumed that this is because the adhesive layer follows the adherend without peeling off when shearing force is applied during bending due to the non-contribution of the adhesive layer.
 表面自由エネルギーの極性項成分を0.5mN/m以下とする方法は、粘着剤に用いる樹脂の極性を下げること、および塗工後に表面に偏在する低極性の添加剤を配合することにより制御できる。 The polar component of the surface free energy can be controlled to 0.5 mN/m or less by lowering the polarity of the resin used for the adhesive and by adding low polarity additives that are unevenly distributed on the surface after coating. .
 表面自由エネルギーは、25℃における水の接触角とジヨードメタンの接触角から、OWRK法に基づき算出される。
 具体的には、各液体の接触角は、液滴の体積を1μlとし、着滴1秒後に測定される。接触角の測定に用いられる装置は特に限定されないが、例えば協和界面科学株式会社製の自動接触角計DM-501Hi等が挙げられる。表面自由エネルギーの極性項成分は分散項成分と併せてOWRK法により計算される。
The surface free energy is calculated based on the OWRK method from the contact angle of water and diiodomethane at 25°C.
Specifically, the contact angle of each liquid is measured 1 second after the droplet has landed, with the volume of the droplet being 1 μl. The device used to measure the contact angle is not particularly limited, but examples include automatic contact angle meter DM-501Hi manufactured by Kyowa Interface Science Co., Ltd. The polar term component of the surface free energy is calculated by the OWRK method together with the dispersion term component.
<ゲル分率>
 本開示の粘着剤層は、ゲル分率が55~90質量%であることが好ましく、60~80質量%がより好ましい。ゲル分率が55質量%以上であると、粘着剤の凝集力が向上し、強靭な粘着剤層が得られ、折り曲げ時に端部から粘着剤層がよりはみ出しにくくなる。90質量%以下であると、粘着剤の応力緩和性が向上し、柔軟な粘着剤層が得られやすく、密着力が向上し、折り曲げ時の被着体同士のズレをより抑制できる。
<Gel fraction>
The adhesive layer of the present disclosure preferably has a gel fraction of 55 to 90% by mass, more preferably 60 to 80% by mass. When the gel fraction is 55% by mass or more, the cohesive force of the adhesive is improved, a strong adhesive layer is obtained, and the adhesive layer is less likely to protrude from the end portion when folded. When the content is 90% by mass or less, the stress relaxation property of the adhesive is improved, a flexible adhesive layer is easily obtained, the adhesion is improved, and displacement between adherends during bending can be further suppressed.
[ゲル分率測定方法]
 ゲル分率は、酢酸エチル等の溶媒に対する不溶分として求めることができる。具体的には、下記、式1によって表される様、粘着剤層を酢酸エチル中に50℃で1日間浸漬した後の不溶成分の、浸漬前の粘着剤層に対する質量分率(単位:質量%)として求められる。
(式1)
ゲル分率(質量%)=(Y/X)×100
 X=浸漬前の粘着剤層の質量(g)
 Y=浸漬後の粘着剤層の質量(g)
 一般に、ポリマーのゲル分率は架橋度に等しく、ポリマー中の架橋された部分が多いほど、ゲル分率が大きくなる。ゲル分率(架橋構造の導入量) は、架橋構造の導入方法や、架橋剤の種類および量等により所望の範囲に調整できる。
[Gel fraction measurement method]
The gel fraction can be determined as the insoluble content in a solvent such as ethyl acetate. Specifically, as expressed by Formula 1 below, the mass fraction (unit: mass) of the insoluble component after immersing the adhesive layer in ethyl acetate at 50°C for 1 day relative to the adhesive layer before immersion %).
(Formula 1)
Gel fraction (mass%) = (Y/X) x 100
X = Mass of adhesive layer before dipping (g)
Y=mass of adhesive layer after immersion (g)
Generally, the gel fraction of a polymer is equal to the degree of crosslinking, and the more crosslinked parts in the polymer, the higher the gel fraction. The gel fraction (the amount of crosslinked structure introduced) can be adjusted to a desired range by the method of introducing the crosslinked structure, the type and amount of the crosslinking agent, etc.
<粘着剤>
 粘着剤層は、粘着剤により形成される。
 粘着剤の樹脂系はアクリル系粘着剤である。粘着剤をアクリル系粘着剤とすることで表面自由エネルギーの極性項成分が0.5mN/m以下に調整しつつ各種性能バランスを取りやすくなる。
<Adhesive>
The adhesive layer is formed of an adhesive.
The adhesive resin is an acrylic adhesive. By using an acrylic adhesive as the adhesive, it becomes easier to balance various performances while adjusting the polar component of the surface free energy to 0.5 mN/m or less.
[アクリル系粘着剤]
 アクリル系粘着剤は(メタ)アクリル酸エステル重合体であるアクリル系共重合体を主成分とし、後述する低極性の添加剤を含み、必要に応じて硬化剤、およびその他添加剤等を含有し得る。(メタ)アクリル酸エステルとは、アクリル酸エステルおよびメタクリル酸エステルを含む。モノマーとは、エチレン性不飽和基を有する単量体である。
[Acrylic adhesive]
Acrylic adhesives are mainly composed of acrylic copolymers, which are (meth)acrylic acid ester polymers, and contain low polarity additives as described below, as well as curing agents and other additives as necessary. obtain. (Meth)acrylic ester includes acrylic ester and methacrylic ester. A monomer is a monomer having an ethylenically unsaturated group.
 (アクリル系共重合体)
 アクリル系共重合体は(メタ)アクリル酸アルキルエステル等のアクリルモノマーを1種類または2種類以上含むモノマーの重合体である。(メタ)アクリル酸アルキルエステルとしては(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸t-ブチル、(メタ)アクリル酸イソアミル、(メタ)アクリル酸n-ペンチル、(メタ)アクリル酸n-ヘキシル、(メタ)アクリル酸n-ヘプチル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸n-オクチル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸n-ノニル、(メタ)アクリル酸イソノニル、(メタ)アクリル酸n-デシル、(メタ)アクリル酸イソデシル、(メタ)アクリル酸n-ウンデシル、(メタ)アクリル酸n-ドデシル、(メタ)アクリル酸トリデシル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸メトキシエチル、(メタ)アクリル酸エトキシエチル、などの直鎖または分岐したアルキル基を有するものや、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸イソボロニル、などの環状アルキル基を有するものが挙げられる。
(Acrylic copolymer)
Acrylic copolymers are monomer polymers containing one or more types of acrylic monomers such as (meth)acrylic acid alkyl esters. Examples of (meth)acrylic acid alkyl esters include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, and (meth)acrylate. Isobutyl acid, t-butyl (meth)acrylate, isoamyl (meth)acrylate, n-pentyl (meth)acrylate, n-hexyl (meth)acrylate, n-heptyl (meth)acrylate, (meth)acrylate 2-ethylhexyl acid, n-octyl (meth)acrylate, isooctyl (meth)acrylate, n-nonyl (meth)acrylate, isononyl (meth)acrylate, n-decyl (meth)acrylate, (meth)acrylate Isodecyl acid, n-undecyl (meth)acrylate, n-dodecyl (meth)acrylate, tridecyl (meth)acrylate, stearyl (meth)acrylate, methoxyethyl (meth)acrylate, ethoxyethyl (meth)acrylate Examples include those having a linear or branched alkyl group such as , and those having a cyclic alkyl group such as cyclohexyl (meth)acrylate and isobornyl (meth)acrylate.
 アクリル系共重合体には官能基を有する(メタ)アクリル酸(エステル)に由来する単位を含むモノマーが共重合されていることが好ましい。官能基を含むことで粘着層に凝集力を付与できる他、粘着剤に硬化剤を使用することで更に粘着層の凝集力を向上できるため屈曲時のはみ出し抑制が容易となる。 It is preferable that the acrylic copolymer is copolymerized with a monomer containing a unit derived from (meth)acrylic acid (ester) having a functional group. By including a functional group, cohesive force can be imparted to the adhesive layer, and by using a curing agent in the adhesive, the cohesive force of the adhesive layer can be further improved, making it easier to suppress extrusion during bending.
 官能基を有する(メタ)アクリル酸(エステル)は、官能基が、カルボキシル基、ヒドロキシル基、アミノ基、アミド基、オキシアルキレン基、エポキシ基及びイソシアネート基から選択される少なくとも1種であることが好ましく、カルボキシル基、ヒドロキシ基、アミノ基およびアミド基から選択される少なくとも1種であることがより好ましく、カルボキシル基およびヒドロキシ基から選択される少なくとも1種もしくは両方であることがさらに好ましい。
 カルボキシル基を有するモノマー(あるいは酸含有モノマー)単位としては、アクリル酸、メタクリル酸が挙げられる。
 ヒドロキシル基を有するモノマー単位は、ヒドロキシル基を有するモノマーに由来する繰り返し単位である。ヒドロキシ基を有するモノマーとしては、例えば、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸4-ヒドロキシブチル、(メタ)アクリル酸2-ヒドロキシプロピルなどの(メタ)アクリル酸ヒドロキシアルキル、(メタ)アクリル酸モノ(ジエチレングリコール)などの(メタ)アクリル酸[(モノ、ジ又はポリ)アルキレングリコール]、(メタ)アクリル酸モノカプロラクトンなどの(メタ)アクリル酸ラクトンが挙げられる。
 アミノ基を有するモノマー単位としては、アミノメチル(メタ)アクリレート、アミノエチル(メタ)アクリレート等の1級アミノ基含有モノマー、t-ブチルアミノエチル(メタ)アクリレート等の2級アミノ基含有モノマー、エチルアミノエチル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート等の3級アミノ基含有モノマー、アリルアミン、ビニルピリジン、ビニルピリミジン、ビニルピペラジン、ビニルピラジン、ビニルピロール、ビニルイミダゾール、ビニルオキサゾール等のアミノ基を有するモノマーに由来する繰り返し単位が挙げられる。
 アミド基を有するモノマー単位としては、(メタ)アクリルアミド、N-ビニルラクタム類、ビニルモルホリン、(メタ)アクリロイルモルフォリン等の環状アミド類、N-ビニルホルムアミド、N-ビニルアセトアミド等のN-ビニルカルボン酸アミド類、アクリルアミド、N,N-ジメチルアクリルアミド等が挙げられる。N-ビニルラクタム類は環状のラクタム環を有する単量体であり、例えば、N-ビニル-2-ピロリドン、N-ビニル-2-ピペリドン、N-ビニル-ε-カプロラクタム、およびこれらの水素原子の1つまたは2つ以上が、置換基で置換された構造を有する化合物が挙げられる。置換基としては、炭素数1~20のアルキル基、炭素数2~20のアルキル基、炭素数6~20のアリール基、炭素数1~20のアルコキシ基、炭素数3~20のカルボキシエステル基、炭素数1~20のアミノ基が挙げられ、水酸基やカルボン酸(塩)基、スルホン酸(塩)基、次亜リン酸(塩)基等の酸性基は含まない。
 オキシアルキレン基を有するモノマー単位としては、メトキシトリエチレングリコール(メタ)アクリレート、メトキシポリエチレングリコール#400(メタ)アクリレート、メトキシジプロピレングリコール(メタ)アクリレート、メトキシトリプロピレングリコール(メタ)アクリレート、メトキシポリプロピレングリコール(メタ)アクリレート、エトキシジエチレングリコール(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、2-エチルヘキシルカルビトール(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート等が挙げられる。
 イソシアネート基を有するモノマー単位としては、2-イソシアネートエチル(メタ)アクリレート、3-イソシアネートプロピル(メタ)アクリレート、4-イソシアネートブチル(メタ)アクリレート等が挙げられる。
 エポキシ基を有するモノマー単位としては、(メタ)アクリル酸グリシジル等のグリシジル基を有するモノマーに由来する繰り返し単位が挙げられる。
In the (meth)acrylic acid (ester) having a functional group, the functional group may be at least one selected from a carboxyl group, a hydroxyl group, an amino group, an amide group, an oxyalkylene group, an epoxy group, and an isocyanate group. Preferably, it is at least one selected from a carboxyl group, a hydroxy group, an amino group, and an amide group, and even more preferably at least one selected from a carboxyl group and a hydroxy group, or both.
Examples of the monomer (or acid-containing monomer) unit having a carboxyl group include acrylic acid and methacrylic acid.
A monomer unit having a hydroxyl group is a repeating unit derived from a monomer having a hydroxyl group. Examples of monomers having a hydroxyl group include hydroxyalkyl (meth)acrylates such as 2-hydroxyethyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, and 2-hydroxypropyl (meth)acrylate; Examples include (meth)acrylic acid [(mono, di, or poly)alkylene glycol] such as meth)acrylic acid mono(diethylene glycol), and (meth)acrylic acid lactones such as monocaprolactone (meth)acrylic acid.
Monomer units having an amino group include monomers containing a primary amino group such as aminomethyl (meth)acrylate and aminoethyl (meth)acrylate, monomers containing a secondary amino group such as t-butylaminoethyl (meth)acrylate, and ethyl Tertiary amino group-containing monomers such as aminoethyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, allylamine, vinylpyridine, vinylpyrimidine, vinylpiperazine, vinylpyrazine, vinylpyrrole, vinylimidazole, Examples include repeating units derived from monomers having an amino group such as vinyloxazole.
Examples of monomer units having an amide group include cyclic amides such as (meth)acrylamide, N-vinyl lactams, vinylmorpholine, and (meth)acryloylmorpholine, and N-vinyl carbons such as N-vinylformamide and N-vinylacetamide. Examples include acid amides, acrylamide, N,N-dimethylacrylamide, and the like. N-vinyl lactams are monomers having a cyclic lactam ring, such as N-vinyl-2-pyrrolidone, N-vinyl-2-piperidone, N-vinyl-ε-caprolactam, and their hydrogen atoms. Examples include compounds having a structure in which one or more of them is substituted with a substituent. Examples of substituents include alkyl groups having 1 to 20 carbon atoms, alkyl groups having 2 to 20 carbon atoms, aryl groups having 6 to 20 carbon atoms, alkoxy groups having 1 to 20 carbon atoms, and carboxyester groups having 3 to 20 carbon atoms. , an amino group having 1 to 20 carbon atoms, and does not include acidic groups such as a hydroxyl group, a carboxylic acid (salt) group, a sulfonic acid (salt) group, or a hypophosphorous acid (salt) group.
Monomer units having an oxyalkylene group include methoxytriethylene glycol (meth)acrylate, methoxypolyethylene glycol #400 (meth)acrylate, methoxydipropylene glycol (meth)acrylate, methoxytripropylene glycol (meth)acrylate, and methoxypolypropylene glycol. (meth)acrylate, ethoxydiethylene glycol (meth)acrylate, ethyl carbitol (meth)acrylate, 2-ethylhexylcarbitol (meth)acrylate, tetrahydrofurfuryl (meth)acrylate, phenoxyethyl (meth)acrylate, phenoxydiethylene glycol (meth)acrylate Examples include acrylate.
Examples of the monomer unit having an isocyanate group include 2-isocyanate ethyl (meth)acrylate, 3-isocyanate propyl (meth)acrylate, and 4-isocyanate butyl (meth)acrylate.
Examples of the monomer unit having an epoxy group include repeating units derived from monomers having a glycidyl group such as glycidyl (meth)acrylate.
 ヒドロキシル基含有モノマーはアクリル系共重合体100質量%中25質量%以下であり、20質量%以下であることが更に好ましい。なお本開示において、アクリル系共重合体100質量%中、あるモノマーがn質量%である(またはn質量%含まれる)ということは、そのモノマーに由来する繰り返し単位がその共重合体のn質量%を占めることを意味する。また、アクリル系共重合体100質量%中、あるモノマーがn質量%以下である(またはn質量%以下含まれる)ということは、そのモノマーが0質量%である実施形態も包含し得る。
 酸含有モノマーはアクリル系共重合体100質量%中10質量%以下であり、7質量%以下であることが更に好ましい。
 アミド基含有モノマーはアクリル系共重合体100質量%中で15質量%以下であり、10質量%以下であることがより好ましく、7質量%以下であることが最も好ましい。
 アミノ基含有モノマーはアクリル系共重合体100質量%中15質量%以下であり、10質量%以下であることがより好ましく、7質量%以下であることが最も好ましい。
 オキシアルキレン基含有モノマーの比率は30質量%以下であることが好ましく15質量%以下であることがより好ましく12質量%以下であることが最も好ましい。
 この他の、アクリル系モノマーと共重合可能なモノマーの中でも25℃における水/オクタノール分配係数log Kowが2.22以下であるモノマーおよび水と任意に混和可能であるモノマーについては20質量%以下であることが好ましく15質量%以下であることがより好ましく12質量%以下であることが最も好ましい。
 この段落内で上述したモノマーはそれぞれアクリル系共重合体100質量%中0質量%以上であり得る(つまり0質量%でもあり得る)。例えば、アクリル系共重合体100質量%中、ヒドロキシル基含有モノマーは0.5質量%以上、酸含有モノマーは0.2質量%以上であってもよい。一実施形態では、アクリル系共重合体100質量%中、ヒドロキシル基含有モノマーは0.5質量%以上、酸含有モノマーは0.2質量%以上、この段落内で上述した他のモノマーはそれぞれ0質量%以上であり得る。
 アルキル基の炭素数が4以上の(メタ)アクリル酸アルキルエステルはアクリル系共重合体100質量%中75~90質量%であり、78~88質量%であることが好ましい。このようにこの種類のモノマーを主成分とすることにより、アクリル系共重合体の極性が低くなる。前記アルキル基の炭素数は典型的には16以下である。
The content of the hydroxyl group-containing monomer is 25% by mass or less, more preferably 20% by mass or less, based on 100% by mass of the acrylic copolymer. In addition, in the present disclosure, when a certain monomer is n mass % (or contained n mass %) in 100 mass % of the acrylic copolymer, it means that the repeating unit derived from that monomer is n mass % of the copolymer. %. Moreover, the fact that a certain monomer is n mass % or less (or n mass % or less is contained) in 100 mass % of the acrylic copolymer may also include an embodiment in which the monomer is 0 mass %.
The amount of the acid-containing monomer is 10% by mass or less, more preferably 7% by mass or less, based on 100% by mass of the acrylic copolymer.
The amount of the amide group-containing monomer in 100% by mass of the acrylic copolymer is 15% by mass or less, more preferably 10% by mass or less, and most preferably 7% by mass or less.
The amino group-containing monomer is present in an amount of 15% by mass or less based on 100% by mass of the acrylic copolymer, more preferably 10% by mass or less, and most preferably 7% by mass or less.
The proportion of the oxyalkylene group-containing monomer is preferably 30% by mass or less, more preferably 15% by mass or less, and most preferably 12% by mass or less.
Among other monomers copolymerizable with acrylic monomers, monomers with a water/octanol partition coefficient log Kow of 2.22 or less at 25°C and monomers that are optionally miscible with water should be added in an amount of 20% by mass or less. It is preferably at most 15% by mass, more preferably at most 12% by mass.
Each of the monomers mentioned above in this paragraph can be present in an amount of 0% by weight or more (ie, even 0% by weight) based on 100% by weight of the acrylic copolymer. For example, in 100% by mass of the acrylic copolymer, the hydroxyl group-containing monomer may be 0.5% by mass or more, and the acid-containing monomer may be 0.2% by mass or more. In one embodiment, out of 100% by weight of the acrylic copolymer, the hydroxyl group-containing monomer is 0.5% by weight or more, the acid-containing monomer is 0.2% by weight or more, and each of the other monomers mentioned above in this paragraph is 0% by weight. % by mass or more.
The (meth)acrylic acid alkyl ester in which the alkyl group has 4 or more carbon atoms is present in an amount of 75 to 90% by mass, preferably 78 to 88% by mass, based on 100% by mass of the acrylic copolymer. By using this type of monomer as the main component, the polarity of the acrylic copolymer becomes low. The number of carbon atoms in the alkyl group is typically 16 or less.
 (メタ)アクリル共重合体は、必要に応じて、上述したモノマー単位以外に、他のモノマー単位を有してもよい。他のモノマーは、上述したアクリルモノマーと共重合可能なものであればよく、例えば、酢酸ビニル、プロピオン酸ビニル、酪酸ビニル、カプロン酸ビニル、カプリル酸ビニル、カプリン酸ビニル、ラウリン酸ビニル、ミリスチン酸ビニル、パルミチン酸ビニル、ステアリン酸ビニル、シクロヘキサンカルボン酸ビニル、安息香酸ビニルのようなカルボン酸ビニルエステル類やスチレン等が挙げられる。これらのうち、酢酸ビニル、プロピオン酸ビニル、酪酸ビニルは25℃における水/オクタノール分配係数log Kowが2.30以下と親水性であるため、アクリル系共重合体の極性を下げるためには後述の通り比率を下げることが好ましい。
 log Kowの値は、例えばそのモノマーの構造式を元にして、HSPiPというソフトウェア(Steven Abbott、Hiroshi Yamamoto)にて計算できる。
The (meth)acrylic copolymer may have other monomer units in addition to the above-mentioned monomer units, if necessary. Other monomers may be used as long as they are copolymerizable with the above-mentioned acrylic monomers, such as vinyl acetate, vinyl propionate, vinyl butyrate, vinyl caproate, vinyl caprylate, vinyl caprate, vinyl laurate, myristic acid. Examples include carboxylic acid vinyl esters such as vinyl, vinyl palmitate, vinyl stearate, vinyl cyclohexanecarboxylate, and vinyl benzoate, and styrene. Among these, vinyl acetate, vinyl propionate, and vinyl butyrate are hydrophilic with a water/octanol partition coefficient log Kow of 2.30 or less at 25°C, so in order to lower the polarity of the acrylic copolymer, the following It is preferable to lower the passing ratio.
The value of log Kow can be calculated using software called HSPiP (Steven Abbott, Hiroshi Yamamoto), for example, based on the structural formula of the monomer.
 (アクリル系共重合体の製造)
 アクリル系共重合体は、モノマー混合物を重合し、製造することができる。
 重合は、溶液重合、塊状重合、乳化重合、懸濁重合など公知の重合方法が可能であるが、溶液重合が好ましい。溶液重合で使用する溶媒は、例えば、アセトン、酢酸メチル、酢酸エチル、トルエン、キシレン、アニソール、メチルエチルケトン、シクロヘキサノンなどが好ましい。
 重合温度は、60~120℃の沸点反応が好ましい。重合時間は、5~12時間程度が好ましい。
(Manufacture of acrylic copolymer)
Acrylic copolymers can be produced by polymerizing a monomer mixture.
For polymerization, known polymerization methods such as solution polymerization, bulk polymerization, emulsion polymerization, and suspension polymerization are possible, but solution polymerization is preferred. Preferred examples of the solvent used in solution polymerization include acetone, methyl acetate, ethyl acetate, toluene, xylene, anisole, methyl ethyl ketone, and cyclohexanone.
The polymerization temperature is preferably a boiling point reaction of 60 to 120°C. The polymerization time is preferably about 5 to 12 hours.
 重合に使用する重合開始剤は、ラジカル重合開始剤が好ましい。ラジカル重合開始剤は、過酸化物およびアゾ化合物が一般的である。
 過酸化物は、例えば、ジ-t-ブチルパーオキサイド、ジクミルパーオキサイド、t-ブチルクミルパーオキサイド、α,α’-ビス(t-ブチルパーオキシ-m-イソプロピル)ベンゼン、2,5-ジ(t-ブチルパーオキシ)ヘキシン-3などのジアルキルパーオキサイド;
t-ブチルパーオキシベンゾエート、t-ブチルパーオキシアセテート、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキサンなどのパーオキシエステル;シクロヘキサノンパーオキサイド、3,3,5-トリメチルシクロヘキサノンパーオキサイド、メチルシクロヘキサノンパーオキサイドなどのケトンパーオキサイド;
2,2-ビス(4,4-ジ-t-ブチルパーオキシシクロヘキシル)プロパン、1,1-ビス(t-ブチルパーオキシ)3,3,5-トリメチルシクロヘキサン、1,1-ビス(t-ブチルパーオキシ)シクロヘキサン、n-ブチル-4,4-ビス(t-ブチルパーオキシ)バレート、などのパーオキシケタール;
クメンヒドロパーオキサイド、ジイソプロピルベンゼンハイドロパーオキサイド、2,5-ジメチルシクロヘキサン-2,5-ジハイドロパーオキサイドなどのハイドロパーオキサイド;
ベンゾイルパーオキサイド、デカノイルパーオキサイド、ラウロイルパーオキサイド、2,4-ジクロロベンゾイルパーオキサイドなどのジアシルパーオキサイド;
ビス(t-ブチルシクロヘキシル)パーオキシジカーボネートなどのパーオキシジカーボネート等が挙げられる。
The polymerization initiator used for polymerization is preferably a radical polymerization initiator. Radical polymerization initiators are generally peroxides and azo compounds.
Peroxides include, for example, di-t-butyl peroxide, dicumyl peroxide, t-butylcumyl peroxide, α,α'-bis(t-butylperoxy-m-isopropyl)benzene, 2,5- Dialkyl peroxides such as di(t-butylperoxy)hexyne-3;
Peroxy esters such as t-butylperoxybenzoate, t-butylperoxyacetate, 2,5-dimethyl-2,5-di(benzoylperoxy)hexane; cyclohexanone peroxide, 3,3,5-trimethylcyclohexanone peroxide oxide, ketone peroxide such as methylcyclohexanone peroxide;
2,2-bis(4,4-di-t-butylperoxycyclohexyl)propane, 1,1-bis(t-butylperoxy)3,3,5-trimethylcyclohexane, 1,1-bis(t- peroxyketals such as butylperoxy)cyclohexane, n-butyl-4,4-bis(t-butylperoxy)valate;
Hydroperoxides such as cumene hydroperoxide, diisopropylbenzene hydroperoxide, 2,5-dimethylcyclohexane-2,5-dihydroperoxide;
Diacyl peroxides such as benzoyl peroxide, decanoyl peroxide, lauroyl peroxide, 2,4-dichlorobenzoyl peroxide;
Examples include peroxydicarbonates such as bis(t-butylcyclohexyl)peroxydicarbonate.
 アゾ化合物は、例えば2,2’-アゾビスイソブチロニトリル(略称:AIBN)、2,2’-アゾビス(2-メチルブチロニトリル)などの2,2’-アゾビスブチロニトリル;
2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)などの2,2’-アゾビスバレロニトリル;2,2’-アゾビス(2-ヒドロキシメチルプロピオニトリル)などの2,2’-アゾビスプロピオニトリル;
1,1’-アゾビス(シクロヘキサン-1-カルボニトリル)などの1,1’-アゾビス-1-アルカンニトリル等が挙げられる。
Examples of the azo compound include 2,2'-azobisbutyronitrile such as 2,2'-azobisisobutyronitrile (abbreviation: AIBN) and 2,2'-azobis(2-methylbutyronitrile);
2,2'-azobisvaleronitrile such as 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2,2'-azobis(2,4-dimethylvaleronitrile); 2,2 2,2'-azobispropionitrile such as '-azobis(2-hydroxymethylpropionitrile);
Examples include 1,1'-azobis-1-alkane nitrile such as 1,1'-azobis(cyclohexane-1-carbonitrile).
 重合開始剤は、前記モノマー混合物100質量部に対して、0.01~10質量部を使用することが好ましく、0.1~2質量部がより好ましい。 The polymerization initiator is preferably used in an amount of 0.01 to 10 parts by weight, more preferably 0.1 to 2 parts by weight, based on 100 parts by weight of the monomer mixture.
 (質量平均分子量(Mw))
 アクリル系共重合体の質量平均分子量は、80万~180万が好ましく、100万~150万がより好ましい。80万~180万の範囲にあると凝集力がより向上し、折り曲げ時に端部から粘着剤層がはみ出しにくくなる。なお、質量平均分子量は、ゲルパーミエーションクロマトグラフィー(GPC)法により測定するポリスチレン換算の値である。
(Mass average molecular weight (Mw))
The weight average molecular weight of the acrylic copolymer is preferably 800,000 to 1,800,000, more preferably 1,000,000 to 1,500,000. If it is in the range of 800,000 to 1,800,000, the cohesive force will be further improved, and the adhesive layer will be less likely to protrude from the edge when folded. Note that the mass average molecular weight is a polystyrene equivalent value measured by gel permeation chromatography (GPC).
 (硬化剤)
 アクリル系粘着剤は硬化剤を含むことが好ましい。粘着剤に配合する硬化剤としては上記官能基を有するモノマーの官能基と熱などにより反応して結合を形成するものが好ましい。硬化剤の配合により粘着剤層の凝集力が向上し、耐久性および耐汚染性がより向上する。
(hardening agent)
It is preferable that the acrylic pressure-sensitive adhesive contains a curing agent. The curing agent to be added to the pressure-sensitive adhesive is preferably one that reacts with the functional group of the monomer having the above-mentioned functional group by heat or the like to form a bond. By adding a curing agent, the cohesive force of the adhesive layer is improved, and the durability and stain resistance are further improved.
 硬化剤としては、イソシアネート化合物、エポキシ化合物、オキサゾリン化合物、アジリジン化合物、カルボジイミド化合物、金属キレート化合物、ブチル化メラミン化合物などの公知の架橋剤の中から、粘着剤中の重合体が有する官能基との反応性を考慮して適宜選択できる。例えば粘着剤中の重合体の官能基としてヒドロキシル基を含む場合はイソシアネート化合物を用いることができる。 As the curing agent, from among known crosslinking agents such as isocyanate compounds, epoxy compounds, oxazoline compounds, aziridine compounds, carbodiimide compounds, metal chelate compounds, butylated melamine compounds, etc. It can be selected appropriately in consideration of reactivity. For example, if the polymer in the adhesive contains a hydroxyl group as a functional group, an isocyanate compound can be used.
 イソシアネート化合物は、2個以上のイソシアネート基を有するイソシアネートである。イソシアネート化合物は、例えば、芳香族ポリイソシアネート、脂肪族ポリイソシアネート、芳香脂肪族ポリイソシアネート、脂環族ポリイソシアネート等のイソシアネートモノマー、ならびにこれらのビュレット体、ヌレート体、およびアダクト体が好ましい。 The isocyanate compound is an isocyanate having two or more isocyanate groups. The isocyanate compound is preferably an isocyanate monomer such as an aromatic polyisocyanate, an aliphatic polyisocyanate, an araliphatic polyisocyanate, an alicyclic polyisocyanate, or a burette, nurate, or adduct thereof.
 芳香族ポリイソシアネートは、例えば、1,3-フェニレンジイソシアネート、4,4’-ジフェニルジイソシアネート、1,4-フェニレンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、4,4’-トルイジンジイソシアネート、2,4,6-トリイソシアネートトルエン、1,3,5-トリイソシアネートベンゼン、ジアニシジンジイソシアネート、4,4’-ジフェニルエーテルジイソシアネート、4,4’,4”-トリフェニルメタントリイソシアネート等が挙げられる。 Aromatic polyisocyanates include, for example, 1,3-phenylene diisocyanate, 4,4'-diphenyl diisocyanate, 1,4-phenylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 2,4-tolylene diisocyanate, 2,6- Tolylene diisocyanate, 4,4'-toluidine diisocyanate, 2,4,6-triisocyanate toluene, 1,3,5-triisocyanate benzene, dianisidine diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4',4 ”-triphenylmethane triisocyanate and the like.
 脂肪族ポリイソシアネートは、例えば、トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート(別名:HMDI)、ペンタメチレンジイソシアネート、1,2-プロピレンジイソシアネート、2,3-ブチレンジイソシアネート、1,3-ブチレンジイソシアネート、ドデカメチレンジイソシアネート、2,4,4-トリメチルヘキサメチレンジイソシアネート等が挙げられる。 Aliphatic polyisocyanates include, for example, trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (also known as HMDI), pentamethylene diisocyanate, 1,2-propylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate, Examples include dodecamethylene diisocyanate and 2,4,4-trimethylhexamethylene diisocyanate.
 芳香脂肪族ポリイソシアネートは、例えば、ω,ω’-ジイソシアネート-1,3-ジメチルベンゼン、ω,ω’-ジイソシアネート-1,4-ジメチルベンゼン、ω,ω’-ジイソシアネート-1,4-ジエチルベンゼン、1,4-テトラメチルキシリレンジイソシアネート、1,3-テトラメチルキシリレンジイソシアネート等が挙げられる。 Aroaliphatic polyisocyanates include, for example, ω,ω'-diisocyanate-1,3-dimethylbenzene, ω,ω'-diisocyanate-1,4-dimethylbenzene, ω,ω'-diisocyanate-1,4-diethylbenzene, Examples include 1,4-tetramethylxylylene diisocyanate and 1,3-tetramethylxylylene diisocyanate.
 脂環族ポリイソシアネートは、例えば、3-イソシアネートメチル-3,5,5-トリメチルシクロヘキシルイソシアネート(別名:IPDI、イソホロンジイソシアネート)、1,3-シクロペンタンジイソシアネート、1,3-シクロヘキサンジイソシアネート、1,4-シクロヘキサンジイソシアネート、メチル-2,4-シクロヘキサンジイソシアネート、メチル-2,6-シクロヘキサンジイソシアネート、4,4’-メチレンビス(シクロヘキシルイソシアネート)、1,4-ビス(イソシアネートメチル)シクロヘキサン等が挙げられる。 Alicyclic polyisocyanates include, for example, 3-isocyanate methyl-3,5,5-trimethylcyclohexyl isocyanate (also known as IPDI, isophorone diisocyanate), 1,3-cyclopentane diisocyanate, 1,3-cyclohexane diisocyanate, 1,4 -cyclohexane diisocyanate, methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 4,4'-methylenebis(cyclohexylisocyanate), 1,4-bis(isocyanatomethyl)cyclohexane, and the like.
 前記ビュレット体は、イソシアネートモノマーが自己縮合したビュレット結合を有する自己縮合物である。ビュレット体は、例えば、ヘキサメチレンジイソシアネートのビュレット体が挙げられる。 The buret body is a self-condensation product having buret bonds formed by self-condensation of isocyanate monomers. Examples of the buret body include hexamethylene diisocyanate burette bodies.
 前記ヌレート体は、イソシアネートモノマーの3量体である。例えば、ヘキサメチレンジイソシアネートの3量体、イソホロンジイソシアネートの3量体、トリレンジイソシアネートの3量体などが挙げられる。 The nurate is a trimer of isocyanate monomers. Examples include hexamethylene diisocyanate trimer, isophorone diisocyanate trimer, and tolylene diisocyanate trimer.
 前記アダクト体は、イソシアネートモノマーと2官能以上の低分子活性水素含有化合物が反応した2官能以上のイソシアネート化合物である。アダクト体は、例えば、トリメチロールプロパンとヘキサメチレンジイソシアネートとを反応させた化合物、トリメチロールプロパンとトリレンジイソシアネートとを反応させた化合物、トリメチロールプロパンとキシリレンジイソシアネートとを反応させた化合物、トリメチロールプロパンとイソホロンジイソシアネートとを反応させた化合物、1,6-ヘキサンジオールとヘキサメチレンジイソシアネートとを反応させた化合物等が挙げられる。 The adduct is a difunctional or more functional isocyanate compound obtained by reacting an isocyanate monomer with a difunctional or more functional low-molecular active hydrogen-containing compound. Examples of adducts include compounds obtained by reacting trimethylolpropane and hexamethylene diisocyanate, compounds obtained by reacting trimethylolpropane and tolylene diisocyanate, compounds obtained by reacting trimethylolpropane and xylylene diisocyanate, and trimethylolpropane. Examples include a compound obtained by reacting propane with isophorone diisocyanate, and a compound obtained by reacting 1,6-hexanediol with hexamethylene diisocyanate.
 イソシアネート化合物は、十分な架橋構造を形成する観点から、3官能のイソシアネート化合物が好ましい。イソシアネート化合物は、イソシアネートモノマーと3官能の低分子活性水素含有化合物との反応物であるアダクト体、及びヌレート体がより好ましい。イソシアネート化合物は、ヘキサメチレンジイソシアネートのトリメチロールプロパンアダクト体、ヘキサメチレンジイソシアネートのヌレート体、トリレンジイソシアネートのトリメチロールプロパンアダクト体、トリレンジイソシアネートのヌレート体、イソホロンジイソシアネートのトリメチロールプロパンアダクト体、イソホロンジイソシアネートのヌレート体が好ましく、ヘキサメチレンジイソシアネートのトリメチロールプロパンアダクト体、トリレンジイソシアネートのトリメチロールプロパンアダクト体、イソホロンジイソシアネートのトリメチロールプロパンアダクト体がより好ましい。 The isocyanate compound is preferably a trifunctional isocyanate compound from the viewpoint of forming a sufficient crosslinked structure. The isocyanate compound is more preferably an adduct or a nurate, which is a reaction product of an isocyanate monomer and a trifunctional low-molecular active hydrogen-containing compound. Isocyanate compounds include trimethylolpropane adduct of hexamethylene diisocyanate, nurate of hexamethylene diisocyanate, trimethylolpropane adduct of tolylene diisocyanate, nurate of tolylene diisocyanate, trimethylolpropane adduct of isophorone diisocyanate, and isophorone diisocyanate. Nurate forms are preferred, and trimethylolpropane adducts of hexamethylene diisocyanate, trimethylolpropane adducts of tolylene diisocyanate, and trimethylolpropane adducts of isophorone diisocyanate are more preferred.
 エポキシ化合物は、例えばグリセリンジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、N,N,N',N'-テトラグリシジル-m-キシリレンジアミン、1、3-ビス(N、N’-ジグリシジルアミノメチル)シクロヘキサン、N,N,N',N'-テトラグリシジルアミノフェニルメタン等が挙げられる。 Epoxy compounds include, for example, glycerin diglycidyl ether, 1,6-hexanediol diglycidyl ether, N,N,N',N'-tetraglycidyl-m-xylylene diamine, 1,3-bis(N,N'- (diglycidylaminomethyl)cyclohexane, N,N,N',N'-tetraglycidylaminophenylmethane, and the like.
 アジリジン化合物は、例えばN,N’-ジフェニルメタン-4,4'-ビス(1-アジリジンカルボキサイト)、トリス-2,4,6-(1-アジリジニル)-1、3、5-トリアジン、4,4’-ビス(エチレンイミノカルボニルアミノ)ジフェニルメタン等が挙げられる。 Examples of aziridine compounds include N,N'-diphenylmethane-4,4'-bis(1-aziridinecarboxite), tris-2,4,6-(1-aziridinyl)-1,3,5-triazine, 4, Examples include 4'-bis(ethyleneiminocarbonylamino)diphenylmethane.
 カルボジイミド化合物は、カルボジイミド化触媒の存在下でジイソシアネート化合物を脱炭酸縮合反応させることによって生成した高分子量ポリカルボジイミドが好ましい。前記高分子量ポリカルボジイミドの市販品は、日清紡績社のカルボジライトシリーズが好ましい。その中でもカルボジライトV-03、07、09は有機溶剤との相溶性に優れており好ましい。 The carbodiimide compound is preferably a high molecular weight polycarbodiimide produced by subjecting a diisocyanate compound to a decarboxylation condensation reaction in the presence of a carbodiimidation catalyst. The commercial product of the high molecular weight polycarbodiimide is preferably the Carbodilite series manufactured by Nisshinbo Co., Ltd. Among them, Carbodilite V-03, 07, and 09 are preferred because they have excellent compatibility with organic solvents.
 金属キレートは、例えば、アルミニウム、鉄、銅、亜鉛、スズ、チタン、ニッケル、アンチモン、マグネシウム、バナジウム、クロムおよびジルコニウムなどの多価金属と、アセチルアセトンまたはアセト酢酸エチルとの配位化合物が好ましい。金属キレートは、例えば、アルミニウムエチルアセトアセテート・ジイソプロピレート、アルミニウムトリスアセチルアセトネート、アルミニウムビスエチルアセトアセテート・モノアセチルアセトネート、アルミニウムアルキルアセトアセテート・ジイソプロピレートが挙げられる。 The metal chelate is preferably a coordination compound of a polyvalent metal such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium, and acetylacetone or ethyl acetoacetate. Examples of the metal chelate include aluminum ethyl acetoacetate diisopropylate, aluminum trisacetylacetonate, aluminum bisethylacetoacetate monoacetylacetonate, and aluminum alkyl acetoacetate diisopropylate.
 硬化剤は、粘着剤中のアクリル系共重合体100質量部に対して0.02~4.0質量部含むことが好ましく、0.04~1.0質量部含むことがより好ましく、0.04~0.4質量部含むことがさらに好ましい。含有量が0.02質量部以上になると凝集力がより向上し、4質量部以下になると凝集力と柔軟性を両立しやすくなるために好ましい。 The curing agent preferably contains 0.02 to 4.0 parts by mass, more preferably 0.04 to 1.0 parts by mass, and 0.02 to 4.0 parts by mass, more preferably 0.04 to 1.0 parts by mass, based on 100 parts by mass of the acrylic copolymer in the adhesive. It is more preferable to contain 0.04 to 0.4 parts by mass. When the content is 0.02 parts by mass or more, the cohesive force is further improved, and when the content is 4 parts by mass or less, it becomes easier to achieve both cohesive force and flexibility, which is preferable.
 アクリル系粘着剤には、後述するシランカップリング剤及び塩素化ポリオレフィンのほか、課題を解決できる範囲であれば、任意成分として各種樹脂、オイル、軟化剤、染料、顔料、酸化防止剤、紫外線吸収剤、耐候安定剤、可塑剤、充填剤、老化防止剤及び帯電防止剤等を含有できる。 In addition to the silane coupling agent and chlorinated polyolefin described below, acrylic adhesives can contain various resins, oils, softeners, dyes, pigments, antioxidants, and ultraviolet absorbers as optional ingredients as long as they can solve the problem. It can contain additives, weathering stabilizers, plasticizers, fillers, anti-aging agents, antistatic agents and the like.
 粘着剤層の極性項成分を0.5mN/m以下に調整する方法は、粘着剤に用いる樹脂の極性を下げる方法、および、塗工後に表面に偏在する低極性の添加剤を配合する方法が挙げられる。 The polar component of the adhesive layer can be adjusted to 0.5 mN/m or less by lowering the polarity of the resin used in the adhesive, or by adding low polarity additives that are unevenly distributed on the surface after coating. Can be mentioned.
 例えば、アクリル系共重合体の極性を下げる場合、アルキル基の炭素数が1~3である(メタ)アクリル酸アルキルエステルやヒドロキシル基含有モノマー、酸含有モノマー、アミド基含有モノマー、アミノ基含有モノマー、オキシアルキレン基含有モノマー、あるいはこれらの他のアクリル系モノマーと共重合可能なモノマーの中でも25℃における水/オクタノール分配係数log Kowが2.22以下であるモノマーおよび水と任意に混和可能であるモノマーの比率を下げ、アルキル基の炭素数が4以上の(メタ)アクリル酸アルキルエステルの比率を上げることが挙げられる。 For example, when lowering the polarity of an acrylic copolymer, use a (meth)acrylic acid alkyl ester whose alkyl group has 1 to 3 carbon atoms, a hydroxyl group-containing monomer, an acid-containing monomer, an amide group-containing monomer, or an amino group-containing monomer. Among monomers that can be copolymerized with , oxyalkylene group-containing monomers, or other acrylic monomers, monomers with a water/octanol partition coefficient log Kow at 25°C of 2.22 or less and are optionally miscible with water. One example is lowering the ratio of monomers and increasing the ratio of (meth)acrylic acid alkyl esters in which the alkyl group has 4 or more carbon atoms.
 具体的には、アルキル基の炭素数が1~3である(メタ)アクリル酸アルキルエステルはアクリル系共重合体100質量%中25質量%以下であることが好ましく、20質量%以下であることがより好ましく、18質量%以下であることがより好ましく、15質量%以下であることが更に好ましい。
 ヒドロキシル基含有モノマーはアクリル系共重合体100質量%中5質量%以下であることが好ましく2質量%以下であることが更に好ましい。
 酸含有モノマーはアクリル系共重合体100質量%中5質量%以下であることが好ましく2質量%以下であることが更に好ましく、1質量%以下であることが最も好ましい。
 アミド基含有モノマーはアクリル系共重合体100質量%中で5質量%未満であることが好ましく、3質量%以下であることがより好ましく、1質量%以下であることが最も好ましい。
 アミノ基含有モノマーはアクリル系共重合体100質量%中5質量%未満であることが好ましく、3質量%以下であることがより好ましく、1質量%以下であることが最も好ましい。
 オキシアルキレン基含有モノマーの比率は20質量%未満であることが好ましく10質量%以下であることがより好ましく5質量%以下であることが最も好ましい。
 この他の、アクリル系モノマーと共重合可能なモノマーの中でも25℃における水/オクタノール分配係数log Kowが2.22以下であるモノマーおよび水と任意に混和可能であるモノマーについては10質量%未満であることが好ましく5質量%以下であることがより好ましく3質量%以下であることがさらに好ましく1質量%以下であることが最も好ましい。
 この段落内で上述したモノマーはそれぞれアクリル系共重合体100質量%中0質量%以上であり得る(つまり0質量%でもあり得る)。
 アルキル基の炭素数が4以上の(メタ)アクリル酸アルキルエステルはアクリル系共重合体100質量%中80質量%以上であることが好ましく85質量%以上であることが更に好ましい。
Specifically, the (meth)acrylic acid alkyl ester whose alkyl group has 1 to 3 carbon atoms is preferably 25% by mass or less, and 20% by mass or less based on 100% by mass of the acrylic copolymer. is more preferable, more preferably 18% by mass or less, still more preferably 15% by mass or less.
The content of the hydroxyl group-containing monomer is preferably 5% by mass or less, more preferably 2% by mass or less based on 100% by mass of the acrylic copolymer.
The acid-containing monomer is preferably 5% by mass or less, more preferably 2% by mass or less, and most preferably 1% by mass or less based on 100% by mass of the acrylic copolymer.
The amide group-containing monomer is preferably less than 5% by mass, more preferably 3% by mass or less, and most preferably 1% by mass or less based on 100% by mass of the acrylic copolymer.
The amino group-containing monomer is preferably less than 5% by weight, more preferably 3% by weight or less, and most preferably 1% by weight or less based on 100% by weight of the acrylic copolymer.
The proportion of the oxyalkylene group-containing monomer is preferably less than 20% by mass, more preferably 10% by mass or less, and most preferably 5% by mass or less.
Among other monomers copolymerizable with acrylic monomers, monomers with a water/octanol partition coefficient log Kow of 2.22 or less at 25°C and monomers that are optionally miscible with water should be used in an amount of less than 10% by mass. It is preferably at most 5% by mass, more preferably at most 3% by mass, even more preferably at most 1% by mass.
Each of the monomers mentioned above in this paragraph can be present in an amount of 0% by weight or more (ie, even 0% by weight) based on 100% by weight of the acrylic copolymer.
The (meth)acrylic acid alkyl ester in which the alkyl group has 4 or more carbon atoms is preferably 80% by mass or more based on 100% by mass of the acrylic copolymer, and more preferably 85% by mass or more.
 塗工後に表面に偏在する低極性の添加剤を配合する方法としては、粘着剤中に、シランカップリング剤、塩素化ポリオレフィン、またはそれらの組合せ等を添加する方法が挙げられる。
 これらの低極性の添加剤の単独または合計の配合量は、アクリル系共重合体の樹脂成分100質量部に対して、0.05質量部以上0.5質量部以下であることが好ましく、0.1質量部以上0.3質量部以下であることがより好ましい。
 このとき、低極性の添加剤を配合する前の(すなわち低極性の添加剤の添加を伴わない)アクリル系共重合体の表面自由エネルギーの極性項成分は、2.0mN/m以下であることが好ましく、1.5mN/m以下であることがより好ましい。
Examples of a method for blending low polarity additives that are unevenly distributed on the surface after coating include a method of adding a silane coupling agent, a chlorinated polyolefin, or a combination thereof to the adhesive.
The individual or total amount of these low polarity additives is preferably 0.05 parts by mass or more and 0.5 parts by mass or less, based on 100 parts by mass of the resin component of the acrylic copolymer. More preferably, the content is .1 part by mass or more and 0.3 parts by mass or less.
At this time, the polar term component of the surface free energy of the acrylic copolymer before adding the low polarity additive (that is, without adding the low polarity additive) must be 2.0 mN/m or less. is preferable, and more preferably 1.5 mN/m or less.
 シランカップリング剤としては、(メタ)アクリロキシ基を有するアルコキシシラン化合物、ビニル基を有するアルコキシシラン化合物、アミノ基を有するアルコキシシラン化合物、メルカプト基を有するアルコキシシラン化合物、またはエポキシ基を有するアルコキシシラン化合物等が挙げられる。
 市販品として具体的には、例えば、KBM403(3-グリシドキシプロピルトリメトキシシラン)、KBE403(3-グリシドキシプロピルトリエトキシシラン)、KBM303(2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン)(以上、信越化学工業株式会社製)、BYK-325N(ポリエーテル変性ポリメチルアルキルシロキサン)(ビックケミージャパン株式会社製)などが挙げられる。
As a silane coupling agent, an alkoxysilane compound having a (meth)acryloxy group, an alkoxysilane compound having a vinyl group, an alkoxysilane compound having an amino group, an alkoxysilane compound having a mercapto group, or an alkoxysilane compound having an epoxy group. etc.
Specifically, commercially available products include, for example, KBM403 (3-glycidoxypropyltrimethoxysilane), KBE403 (3-glycidoxypropyltriethoxysilane), and KBM303 (2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane). methoxysilane) (manufactured by Shin-Etsu Chemical Co., Ltd.), BYK-325N (polyether-modified polymethylalkylsiloxane) (manufactured by BYK Chemie Japan Co., Ltd.), and the like.
 塩素化ポリオレフィンとしては、塩素化ポリプロピレン、酸変性塩素化ポリプロピレン、アクリル変性塩素化ポリプロピレン、塩素化ポリエチレン、塩素化エチレン酢酸ビニル(EVA)コポリマー等が挙げられ、アクリル系共重合体等との相溶性がよく、効果的に極性を下げられる観点から、塩素化ポリプロピレン、または塩素化エチレン酢酸ビニルコポリマーが好ましい。
 市販品として具体的には、例えば、スーパークロン 390S(塩素化ポリプロピレン、塩素含有率36%)、スーパークロン BX(塩素化EVA、塩素含有率18%)(以上、日本製紙株式会社製)が挙げられる。
Examples of chlorinated polyolefins include chlorinated polypropylene, acid-modified chlorinated polypropylene, acrylic-modified chlorinated polypropylene, chlorinated polyethylene, and chlorinated ethylene vinyl acetate (EVA) copolymers, which are compatible with acrylic copolymers and the like. Chlorinated polypropylene or chlorinated ethylene vinyl acetate copolymer is preferred from the viewpoint of good polarity and effective reduction of polarity.
Specific examples of commercially available products include Super Chron 390S (chlorinated polypropylene, chlorine content 36%) and Super Chron BX (chlorinated EVA, chlorine content 18%) (manufactured by Nippon Paper Industries Co., Ltd.). It will be done.
《フレキシブルディスプレイ用積層体》
 フレキシブルディスプレイ用積層体は、光透過性可撓性基材上に粘着剤層を備える。例えば、基材/粘着剤層/偏光板の構成を有する。光透過性可撓性基材、粘着剤層、および偏光板を、この順に備えることが好ましい。これにより、透明性と屈曲性に優れた積層体とできる。
《Laminated body for flexible display》
A flexible display laminate includes an adhesive layer on a light-transmitting flexible base material. For example, it has a structure of base material/adhesive layer/polarizing plate. It is preferable to provide the light-transmitting flexible substrate, the adhesive layer, and the polarizing plate in this order. As a result, a laminate with excellent transparency and flexibility can be obtained.
 図1に、本開示の一実施形態による積層体を部分的に示す概略断面図の例を示す。図1において3は光透過性可撓性基材(カバーパネル)、1は粘着剤層であり、4は偏光板である。 FIG. 1 shows an example of a schematic cross-sectional view partially showing a laminate according to an embodiment of the present disclosure. In FIG. 1, 3 is a light-transmitting flexible base material (cover panel), 1 is an adhesive layer, and 4 is a polarizing plate.
 図1で示される積層体では、光透過性可撓性基材(カバーパネル)が、粘着剤層を介して、偏光板に貼付されている。 In the laminate shown in FIG. 1, a light-transmitting flexible base material (cover panel) is attached to a polarizing plate via an adhesive layer.
[光透過性可撓性基材]
 光透過性可撓性基材(カバーパネル)としては、透明プラスチック基材が用いられ得る。
 本開示において、光透過性可撓性基材の表面自由エネルギーの極性項成分は3.0mN/m以上であり、4.0mN/m以上であることが好ましい。極性項成分が0.5mN/m以下である粘着剤層と、極性項成分が3.0mN/m以上である光透過性可撓性基材の極性引力による密着性が強固になり過ぎず、繰り返し屈曲時に基材の動きに粘着剤層が追従し、屈曲部の白化や粘着剤層による被着体同士のズレが生じにくくなる。4.0mN/m以上である光透過性可撓性基材を用いると、本開示の効果がより優れるため好ましい。光透過性可撓性基材の表面自由エネルギーの極性項成分の上限は特に限定されないが、典型的にはそれは10mN/m以下である。
[Light-transmitting flexible base material]
A transparent plastic substrate may be used as the light-transmissive flexible substrate (cover panel).
In the present disclosure, the polar term component of the surface free energy of the light-transmitting flexible substrate is 3.0 mN/m or more, preferably 4.0 mN/m or more. The adhesion due to the polar attraction between the adhesive layer having a polar term component of 0.5 mN/m or less and the light-transmitting flexible base material having a polar term component of 3.0 mN/m or more is not too strong; The adhesive layer follows the movement of the base material during repeated bending, making it difficult for whitening of the bent portion and misalignment of adherends due to the adhesive layer to occur. It is preferable to use a light-transmissive flexible base material having a resistance of 4.0 mN/m or more because the effects of the present disclosure are more excellent. Although the upper limit of the polar term component of the surface free energy of the light-transmitting flexible substrate is not particularly limited, it is typically 10 mN/m or less.
 このような光透過性可撓性基材の素材としては、例えば、ポリエチレンテレフタレート(PET)、ポリメチルメタクリレート(PMMA)等のアクリル系樹脂、ポリカーボネート、ポリシクロオレフィン、ポリイミド等のプラスチック材料などが挙げられる。特に、PETフィルム、またはポリイミドが好ましく、耐久性の面でポリイミドが最も好ましい。プラスチック材料は単独で又は2種以上組み合わせて使用することができる。 Examples of materials for such a light-transmitting flexible base material include acrylic resins such as polyethylene terephthalate (PET) and polymethyl methacrylate (PMMA), and plastic materials such as polycarbonate, polycycloolefin, and polyimide. It will be done. In particular, PET film or polyimide is preferred, and polyimide is most preferred in terms of durability. Plastic materials can be used alone or in combination of two or more.
 本開示の積層体で用いられる粘着剤層は、耐屈曲性に優れるため、ポリイミドを透明化したカラーレスポリイミドを基材に用いた場合であっても、被着体同士のズレや白化を抑制した積層体とすることができる。 The adhesive layer used in the laminate of the present disclosure has excellent bending resistance, so even when colorless polyimide, which is a transparent polyimide, is used as the base material, it suppresses misalignment and whitening between adherends. It can be made into a laminate.
 光透過性可撓性基材(カバーパネル)としては、前述のような透明プラスチック基材のなかでも、耐熱性が優れた透明プラスチック基材、すなわち、高温または高温高湿などの苛酷な条件下において変形が抑制または防止されている透明プラスチック基材を好適に用いることができる。 Among the transparent plastic substrates mentioned above, the light-transmitting flexible substrate (cover panel) is a transparent plastic substrate with excellent heat resistance, that is, a transparent plastic substrate that can be used under harsh conditions such as high temperature or high temperature and high humidity. A transparent plastic base material whose deformation is suppressed or prevented can be suitably used.
 光透過性可撓性基材には必要に応じてプラズマ処理、コロナ処理、フレーム処理、UV処理などの表面処理を施しても良い。未処理では極性項成分の値が3.0mN/m未満であるポリエチレン(PE)、ポリプロピレン(PP)のような透明プラスチック基材であっても、前記表面処理を施すことにより、極性項成分の値を3.0mN/m以上とすることが可能となり、本開示の実施形態に利用できる。 The light-transmitting flexible base material may be subjected to surface treatment such as plasma treatment, corona treatment, flame treatment, UV treatment, etc., if necessary. Even with transparent plastic substrates such as polyethylene (PE) and polypropylene (PP), which have a polar component value of less than 3.0 mN/m when untreated, the polar component can be reduced by applying the above surface treatment. It becomes possible to make the value 3.0 mN/m or more, and it can be used in the embodiment of the present disclosure.
 光透過性可撓性基材の厚さは、特に限定されず、例えば、100~2000μmが好ましく、200~1000μmがより好ましい。 The thickness of the light-transmitting flexible base material is not particularly limited, and is preferably, for example, 100 to 2000 μm, more preferably 200 to 1000 μm.
<フレキシブルディスプレイ用積層体の製造>
 積層体の製造方法は、例えば、粘着剤層の両面に剥離フィルムを有する粘着シートから剥離フィルムを剥離し、それぞれ光透過性可撓性基材、もしくは偏光板等の被着体に粘着剤層を貼り付けて積層体を形成することができる。また、光透過性可撓性基材上に粘着剤層を直接形成後、粘着剤層に、被着体、または別の粘着シートが備える粘着剤層を貼り付けて積層体を形成することもできる。
<Manufacture of laminates for flexible displays>
A method for manufacturing a laminate includes, for example, peeling off a release film from a pressure-sensitive adhesive sheet having release films on both sides of the pressure-sensitive adhesive layer, and applying the pressure-sensitive adhesive layer to an adherend such as a light-transmitting flexible substrate or a polarizing plate. can be pasted to form a laminate. Alternatively, after directly forming an adhesive layer on a light-transmitting flexible substrate, a laminate may be formed by pasting an adhesive layer provided on an adherend or another adhesive sheet to the adhesive layer. can.
[粘着シート]
 粘着シートは、通常の製造方法に従って製造することができる。例えば、剥離フィルムの片面に、粘着剤を、乾燥後の厚さが所定の厚さとなるように直接塗工して粘着剤層を形成し、そこにもう一枚の剥離フィルムを貼付する方法や、2枚の剥離フィルムのそれぞれの片面に、粘着剤を乾燥後の厚さが所定の厚さとなるように塗工して、2つの粘着剤層をそれぞれ形成した後、各粘着剤層を互いに貼付する方法等により作製することができる。
[Adhesive sheet]
Adhesive sheets can be manufactured according to normal manufacturing methods. For example, an adhesive may be directly applied to one side of a release film to form a pressure-sensitive adhesive layer to a predetermined thickness after drying, and another release film may be attached to the adhesive layer. , Apply adhesive to one side of each of the two release films so that the dry thickness becomes a predetermined thickness to form two adhesive layers, and then apply each adhesive layer to each other. It can be produced by a method such as pasting.
 粘着剤の塗工に際しては、慣用のコーター、例えば、グラビヤロールコーター、リバースロールコーター、キスロールコーター、ディップロールコーター、バーコーター、ナイフコーター、またはスプレーコーターなどを用いることができる。 When applying the adhesive, a conventional coater such as a gravure roll coater, reverse roll coater, kiss roll coater, dip roll coater, bar coater, knife coater, or spray coater can be used.
 前記粘着シートとしては、適宜の幅に裁断し、ロール状に巻回することにより、ロール状に巻回した粘着テープの形態を有していてもよい。 The adhesive sheet may have the form of an adhesive tape wound into a roll by cutting it into an appropriate width and winding it into a roll.
 粘着剤層の厚みとしては、特に制限されず、例えば、10~500μmが好ましく、50~200μmがより好ましい。粘着剤層の厚みが10~500μmであると、十分な凝集力が得やすく、粘着剤層の端部のズレやはみ出しがなく、高速屈曲時の屈曲性を両立できるために好ましい。 The thickness of the adhesive layer is not particularly limited, and is preferably, for example, 10 to 500 μm, more preferably 50 to 200 μm. It is preferable that the thickness of the adhesive layer is 10 to 500 μm because it is easy to obtain sufficient cohesive force, there is no displacement or protrusion of the end portion of the adhesive layer, and flexibility during high-speed bending can be achieved.
 粘着剤層の単位面積あたりの質量(以下、塗布量とも言う)は、10~100g/mであり、25~70g/mであることが好ましい。粘着剤層の単位面積あたりの質量をこの範囲とすることで繰り返し屈曲しても屈曲部が白化せず、被着体同士のズレが生じない粘着剤層を得ることが可能である。塗布量が10g/m以上であれば、折り曲げ時に被着体に追従する粘着剤層が充分となり、浮きによる端部のズレの発生をより抑制できる。塗布量が100g/m以下であることにより、折り曲げ時に端部から粘着剤層がはみ出ることをより抑制できる。 The mass per unit area of the adhesive layer (hereinafter also referred to as coating amount) is 10 to 100 g/m 2 , preferably 25 to 70 g/m 2 . By setting the mass per unit area of the adhesive layer within this range, it is possible to obtain an adhesive layer that does not whiten at the bent portion even when repeatedly bent and does not cause misalignment between adherends. If the coating amount is 10 g/m 2 or more, the adhesive layer will be sufficient to follow the adherend during bending, and the occurrence of edge displacement due to lifting can be further suppressed. When the coating amount is 100 g/m 2 or less, it is possible to further suppress the pressure-sensitive adhesive layer from protruding from the edges during bending.
 剥離フィルムとしては、特に制限されないが、透明プラスチック基材を好適に用いることができる。透明プラスチック基材の素材としては、例えば、ポリエチレンテレフタレート(PET)等のポリエステル、ポリメチルメタクリレート(PMMA)等のアクリル系樹脂、ポリカーボネート、トリアセチルセルロース、ポリサルフォン、ポリアリレート、ポリシクロオレフィン等のプラスチック材料などが挙げられる。なお、プラスチック材料は単独で又は2種以上組み合わせて使用することができる。 The release film is not particularly limited, but a transparent plastic base material can be suitably used. Examples of materials for the transparent plastic base material include polyesters such as polyethylene terephthalate (PET), acrylic resins such as polymethyl methacrylate (PMMA), and plastic materials such as polycarbonate, triacetylcellulose, polysulfone, polyarylate, and polycycloolefin. Examples include. In addition, plastic materials can be used individually or in combination of 2 or more types.
 剥離フィルムとしては、前述のような透明プラスチック基材のなかでも、耐熱性が優れた透明プラスチック基材、すなわち、高温または高温高湿などの苛酷な条件下において変形が抑制または防止されている透明プラスチック基材を好適に用いることができる。 Among the transparent plastic substrates mentioned above, the release film is a transparent plastic substrate with excellent heat resistance, that is, a transparent plastic substrate that suppresses or prevents deformation under harsh conditions such as high temperature or high temperature and high humidity. A plastic base material can be suitably used.
 剥離フィルムは単層および複層のいずれの形態を有していてもよい。また、透明基材表面には、例えば、コロナ放電処理、プラズマ処理等の物理的処理、下塗り処理等の化学的処理などの適宜な表面処理が施されていてもよい。 The release film may have either a single layer or a multilayer form. Further, the surface of the transparent substrate may be subjected to appropriate surface treatment such as physical treatment such as corona discharge treatment and plasma treatment, and chemical treatment such as undercoating treatment.
《フレキシブルディスプレイ》
 フレキシブルディスプレイは、本開示の積層体、および光学素子を備えることが好ましい。これにより、本開示のディスプレイは、屈曲性および視認性に優れる。例えば光学素子は、さらなる粘着剤層を介して、当該積層体の偏光板に貼り付けられ得る。
 光学素子としては、特に限定されず、例えば、液晶素子、有機EL素子等が挙げられる。
《Flexible display》
The flexible display preferably includes the laminate of the present disclosure and an optical element. Thereby, the display of the present disclosure has excellent flexibility and visibility. For example, the optical element can be attached to the polarizing plate of the laminate via an additional adhesive layer.
The optical element is not particularly limited, and includes, for example, a liquid crystal element, an organic EL element, and the like.
 図2に、本開示の粘着シートの使用例である、ディスプレイを部分的に示す概略断面図の例を示す。図2において、3は光透過性可撓性基材(カバーパネル)、1は第1の粘着剤層、4は偏光板、5は第2の粘着剤層、6は窒化ケイ素等のバリア層、7は有機EL層、8はポリイミド等の支持体、9は有機ELセルである。なお、ディスプレイの構成が図2に限定されることはない。 FIG. 2 shows an example of a schematic cross-sectional view partially showing a display, which is an example of how the adhesive sheet of the present disclosure is used. In FIG. 2, 3 is a light-transmitting flexible base material (cover panel), 1 is a first adhesive layer, 4 is a polarizing plate, 5 is a second adhesive layer, and 6 is a barrier layer such as silicon nitride. , 7 is an organic EL layer, 8 is a support such as polyimide, and 9 is an organic EL cell. Note that the configuration of the display is not limited to that shown in FIG. 2.
 図2で示されるディスプレイでは、光透過性可撓性基材(カバーパネル)が、本開示の粘着剤層(第1の粘着剤層)を介して、偏光板に貼付され、さらに偏光板用粘着剤層(第2の粘着剤層)を介して有機ELセルに貼付されている。このように、本開示の粘着シートは、前記粘着剤から形成された透明粘着剤層が、光透過性可撓性基材(カバーパネル)および偏光板に貼付され、さらに偏光板用粘着剤層を介して積層体が有機ELに貼付される形態で用いることができる。
 例えば、図2において、本開示の粘着剤層は、第1の粘着剤層、および第2の粘着剤層のいずれにも用いることができる。
 一般に、第1の粘着剤層と第2の粘着剤層を比較した場合、粘着剤層に要求される品質は第1の粘着剤層の方が要求は高く、本開示の粘着剤は、基材への密着性および、接着性が良好であることから、第1の粘着剤層に用いられることが好ましい。このとき、第2の粘着剤層を形成するための粘着剤は、本開示の粘着剤を用いてもよく、従来公知の粘着剤を用いてもよい。
In the display shown in FIG. 2, a light-transmitting flexible base material (cover panel) is attached to a polarizing plate via an adhesive layer (first adhesive layer) of the present disclosure, and It is attached to the organic EL cell via an adhesive layer (second adhesive layer). In this way, the adhesive sheet of the present disclosure has a transparent adhesive layer formed from the above-mentioned adhesive applied to a light-transmitting flexible base material (cover panel) and a polarizing plate, and further includes an adhesive layer for a polarizing plate. The laminate can be used in a form in which it is attached to an organic EL via a laminate.
For example, in FIG. 2, the adhesive layer of the present disclosure can be used as both the first adhesive layer and the second adhesive layer.
In general, when comparing the first adhesive layer and the second adhesive layer, the quality required for the adhesive layer is higher for the first adhesive layer, and the adhesive of the present disclosure has higher quality requirements. It is preferably used in the first adhesive layer because it has good adhesion and adhesion to materials. At this time, as the adhesive for forming the second adhesive layer, the adhesive of the present disclosure may be used, or a conventionally known adhesive may be used.
 ディスプレイの使用用途としては、特に制限はないが、有機ELテレビをはじめ、有機ELスマートフォン、有機ELタブレット、有機ELスマートウォッチ等が挙げられる。 There are no particular restrictions on the usage of the display, but examples include organic EL televisions, organic EL smartphones, organic EL tablets, organic EL smart watches, etc.
 次に、実施例を示して更に詳細を説明するが、本発明は、これらによって限定されるものではない。例中、特に断りのない限り、「部」は「質量部」を示し、「%」は「質量%」を示し、「RH」は相対湿度を意味する。また、表中の配合量は、質量部である。尚、表中の空欄はそこに対応する成分を配合していないことを表す。
 なお、アクリル系共重合体の質量平均分子量の測定方法は、下記に示す通りである。
Next, the present invention will be described in further detail with reference to Examples, but the present invention is not limited thereto. In the examples, unless otherwise specified, "parts" means "parts by mass,""%" means "% by mass," and "RH" means relative humidity. Further, the blending amounts in the table are parts by mass. Note that a blank column in the table indicates that the corresponding component was not blended.
The method for measuring the mass average molecular weight of the acrylic copolymer is as shown below.
<アクリル系共重合体の質量平均分子量の測定>
 質量平均分子量(Mw)の測定は、島津製作所社製GPC「LC-GPCシステム」を用い、分子量既知のポリスチレンを標準物質とした換算で行うことができる。
 装置名:島津製作所社製、LC-GPCシステム「Prominence」
 カラム:東ソー社製GMHXL 4本、東ソー社製HXL-H 1本を連結した。
 移動相溶媒 : テトラヒドロフラン
 流量 : 1.0ml/分
 カラム温度 : 40℃
<Measurement of mass average molecular weight of acrylic copolymer>
The mass average molecular weight (Mw) can be measured using a GPC "LC-GPC system" manufactured by Shimadzu Corporation, using polystyrene of known molecular weight as a standard substance.
Equipment name: Shimadzu Corporation, LC-GPC system “Prominence”
Columns: 4 GMHXL columns manufactured by Tosoh Corporation and 1 column HXL-H manufactured by Tosoh Corporation were connected.
Mobile phase solvent: Tetrahydrofuran Flow rate: 1.0ml/min Column temperature: 40°C
<アクリル系共重合体の製造例>
(アクリル系共重合体(R9))
 撹拌機、温度計、還流冷却管、滴下装置、および窒素導入管を備えた反応容器(以下、単に「反応容器」と記述する。)に、アクリル酸メチル(MA)20部、アクリル酸2-エチルヘキシル(2EHA)43.2部、アクリル酸ドデシル(DOA)35部、アクリル酸4-ヒドロキシブチル(4HBA)1部、アクリル酸(AA)0.8部、開始剤として、2,2'-アゾビスイソブチロニトリル(以下、単に「AIBN」と記述する。)0.2部を仕込み、この反応容器内の雰囲気を窒素ガスで置換した。その後、窒素雰囲気下で撹拌しながら、50℃まで加熱し反応を開始した。その後、反応溶液を50℃で4時間反応させた。反応終了後、冷却し、酢酸エチルで希釈して不揮発分30%の共重合体(R9)溶液を得た。得られた共重合体(R9)の質量平均分子量は89万であった。
<Production example of acrylic copolymer>
(Acrylic copolymer (R9))
20 parts of methyl acrylate (MA) and 2-acrylic acid were placed in a reaction vessel (hereinafter simply referred to as "reaction vessel") equipped with a stirrer, a thermometer, a reflux condenser, a dropping device, and a nitrogen introduction tube. 43.2 parts of ethylhexyl (2EHA), 35 parts of dodecyl acrylate (DOA), 1 part of 4-hydroxybutyl acrylate (4HBA), 0.8 part of acrylic acid (AA), 2,2'-azo as an initiator. 0.2 part of bisisobutyronitrile (hereinafter simply referred to as "AIBN") was charged, and the atmosphere inside the reaction vessel was replaced with nitrogen gas. Thereafter, the reaction was started by heating to 50° C. while stirring under a nitrogen atmosphere. Thereafter, the reaction solution was allowed to react at 50°C for 4 hours. After the reaction was completed, it was cooled and diluted with ethyl acetate to obtain a copolymer (R9) solution with a nonvolatile content of 30%. The mass average molecular weight of the obtained copolymer (R9) was 890,000.
(アクリル系共重合体(R10~R11、R35~R62)
 表1記載の組成および配合量(質量部)に変更した以外は、アクリル系共重合体(R9)の製造と同様の方法でアクリル系共重合体(R10~R11、R35~R62)を製造した。
(Acrylic copolymer (R10-R11, R35-R62)
Acrylic copolymers (R10 to R11, R35 to R62) were produced in the same manner as in the production of acrylic copolymer (R9), except that the composition and blending amount (parts by mass) were changed as shown in Table 1. .
 得られたアクリル系共重合体(R9~R11、R35~R62)の組成、配合量(不揮発質量部)および質量平均分子量(Mw)を表1、2、3に示す。 Tables 1, 2, and 3 show the composition, blending amount (nonvolatile parts by mass), and weight average molecular weight (Mw) of the obtained acrylic copolymers (R9 to R11, R35 to R62).
表中の略号は以下の通りである。
MA:アクリル酸メチル(アルキル基の炭素数1)
EA:アクリル酸エチル(アルキル基の炭素数2)
2EHA:アクリル酸2-エチルヘキシル(アルキル基の炭素数8)
BA:アクリル酸ブチル(アルキル基の炭素数4)
DOA:アクリル酸ドデシル(アルキル基の炭素数12)
IBXA:アクリル酸イソボロニル(アルキル基(環状構造)の炭素数10)
TDA:アクリル酸トリデシル(アルキル基の炭素数13)
IBXMA:メタクリル酸イソボロニル(アルキル基(環状構造)の炭素数10)
nHA:アクリル酸n-ヘプチル(アルキル基の炭素数7)
IAA:アクリル酸イソアミル(アルキル基(分岐あり)の炭素数5)
4HBA:アクリル酸4-ヒドロキシブチル
2HEA:アクリル酸2-ヒドロキシエチル
AA:アクリル酸
DMAEA:アクリル酸2-ジメチルアミノエチル
ACMO:アクリロイルモルフォリンMDEA:メトキシジエチレングリコールアクリレート
a1: アルキル基の炭素数が1~3である(メタ)アクリル酸アルキルエステルモノマー
a2: アルキル基の炭素数が4以上の(メタ)アクリル酸アルキルエステルモノマー
a3: ヒドロキシル基含有モノマー
a4: 酸含有モノマー
a5: アミノ基含有モノマー
a6: アミド基含有モノマー
a7: オキシアルキレン基含有モノマー
The abbreviations in the table are as follows.
MA: Methyl acrylate (alkyl group has 1 carbon number)
EA: Ethyl acrylate (alkyl group has 2 carbon atoms)
2EHA: 2-ethylhexyl acrylate (alkyl group has 8 carbon atoms)
BA: Butyl acrylate (alkyl group has 4 carbon atoms)
DOA: Dodecyl acrylate (alkyl group has 12 carbon atoms)
IBXA: Isobornyl acrylate (alkyl group (cyclic structure) has 10 carbon atoms)
TDA: tridecyl acrylate (alkyl group has 13 carbon atoms)
IBXMA: Isobornyl methacrylate (alkyl group (cyclic structure) has 10 carbon atoms)
nHA: n-heptyl acrylate (alkyl group has 7 carbon atoms)
IAA: Isoamyl acrylate (alkyl group (branched) carbon number 5)
4HBA: 4-Hydroxybutyl acrylate 2HEA: 2-hydroxyethyl acrylate AA: DMAEA acrylate: 2-dimethylaminoethyl acrylate ACMO: Acryloylmorpholine MDEA: Methoxydiethylene glycol acrylate
a1: (meth)acrylic acid alkyl ester monomer whose alkyl group has 1 to 3 carbon atoms
a2: (meth)acrylic acid alkyl ester monomer whose alkyl group has 4 or more carbon atoms
a3: Hydroxyl group-containing monomer
a4: Acid-containing monomer
a5: Monomer containing amino group
a6: Amide group-containing monomer
a7: Oxyalkylene group-containing monomer
(実施例1)
<粘着剤の調製>
 アクリル系共重合体(R9)不揮発分100部に対して、硬化剤としてヘキサメチレンジイソシアネートのトリメチロールプロパンのアダクト体D-160N 0.14部、および低極性の添加剤としてKBM-403 0.1部を加え、さらに不揮発分が20%となるように酢酸エチルを配合し撹拌して粘着剤を得た。
(Example 1)
<Preparation of adhesive>
Per 100 parts of nonvolatile content of the acrylic copolymer (R9), 0.14 parts of hexamethylene diisocyanate trimethylolpropane adduct D-160N as a curing agent, and 0.1 part of KBM-403 as a low polarity additive. of the mixture was added, and ethyl acetate was further blended so that the nonvolatile content was 20%, and the mixture was stirred to obtain an adhesive.
<粘着シートの作製>
 前記粘着剤を、厚さ75μmのポリエチレンテレフタレート製セパレータ(剥離フィルム1)に、乾燥後の厚さが50μmになるように塗工し、100℃で2分間熱風乾燥することで粘着剤層を形成した。次いで、この粘着剤層に、厚さ50μmのポリエチレンテレフタレート製セパレータ(剥離フィルム2)を貼り合せ、第1の粘着シートを得た。
<Preparation of adhesive sheet>
The above adhesive was applied to a polyethylene terephthalate separator (release film 1) with a thickness of 75 μm so that the thickness after drying was 50 μm, and the adhesive layer was formed by drying with hot air at 100 ° C. for 2 minutes. did. Next, a 50 μm thick polyethylene terephthalate separator (release film 2) was attached to this adhesive layer to obtain a first adhesive sheet.
<積層体の作製>
 前記粘着シートから一方のセパレータを剥がし、露出した粘着剤層を25℃、相対湿度50%雰囲気で光透過性可撓性基材としてCPI(カラーレスポリイミド、KOLON社製、50μm、極性項成分 4.5mN/m)にラミネーターを用いて貼着し、もう一方のセパレータを剥がして、厚みが188μmのPETフィルムにラミネーターを用いて貼り合わせ、PETフィルム/粘着剤層/光透過性可撓性基材の積層体を得た。
<Preparation of laminate>
One separator was peeled off from the adhesive sheet, and the exposed adhesive layer was coated with CPI (colorless polyimide, manufactured by KOLON, 50 μm, polar component 4) as a light-transmitting flexible base material in an atmosphere of 25° C. and 50% relative humidity. .5 mN/m) using a laminator, peel off the other separator, and bond to a PET film with a thickness of 188 μm using a laminator to form the PET film/adhesive layer/light-transparent flexible group. A laminate of materials was obtained.
(実施例2~40、比較例1~12)
 表4~7に示す通りに、アクリル系共重合体、硬化剤、および添加剤の種類と配合量(質量部)を変更した以外は実施例1と同様にして、粘着シートを得た。その後、表4~7に示す光透過性可撓性基材に粘着剤層を貼り合わせ、PETフィルム/粘着剤層/光透過性可撓性基材の積層体を得た。
(Examples 2 to 40, Comparative Examples 1 to 12)
As shown in Tables 4 to 7, adhesive sheets were obtained in the same manner as in Example 1, except that the types and amounts (parts by mass) of the acrylic copolymer, curing agent, and additives were changed. Thereafter, the adhesive layer was attached to the light-transmitting flexible substrate shown in Tables 4 to 7 to obtain a laminate of PET film/adhesive layer/light-transmitting flexible substrate.
《粘着剤層の評価》
 粘着剤層および積層体の物性値の測定および評価を下記の方法で行った。結果を表4~7に示す。
《Evaluation of adhesive layer》
The physical property values of the adhesive layer and the laminate were measured and evaluated by the following methods. The results are shown in Tables 4-7.
<粘着剤層の単位面積あたりの質量(塗布量)の測定>
 得られた粘着シートを100mm×100mmの大きさに裁断し、質量を測定した(質量W(g))。別途、粘着シートに用いた厚さ75μmのポリエチレンテレフタレート製セパレータ(剥離フィルム1)と厚さ50μmのポリエチレンテレフタレート製セパレータ(剥離フィルム2)のそれぞれを100mm×100mmの大きさに裁断して質量を測定した(それぞれ質量W75(g)、質量W50(g))。
 塗布量(g/m)=(W-W75-W50)/0.01
<Measurement of mass (coating amount) per unit area of adhesive layer>
The obtained adhesive sheet was cut into a size of 100 mm x 100 mm, and the mass was measured (mass W (g)). Separately, a 75 μm thick polyethylene terephthalate separator (release film 1) and a 50 μm thick polyethylene terephthalate separator (release film 2) used in the adhesive sheet were cut into 100 mm x 100 mm sizes and their mass was measured. (mass W75 (g) and mass W50 (g), respectively).
Coating amount (g/m 2 )=(W-W75-W50)/0.01
<ゲル分率の測定>
 得られた粘着シートを30mm×100mmの大きさに裁断し、厚さ50μmのポリエチレンテレフタレート製セパレータ(剥離フィルム2)を剥離し露出した粘着剤層を、秤量した300メッシュのステンレス製金網(質量W0)に貼り付け、さらに厚さ75μmのポリエチレンテレフタレート製セパレータ(剥離フィルム1)を剥離して試料とした。前記試料を秤量した質量をW1とし、試料を酢酸エチル中で24時間静置後、100℃で1時間乾燥させ秤量した質量をW2とし、下記式で算出した。
ゲル分率(%)={(W2-W0)/(W1-W0)}×100
<Measurement of gel fraction>
The obtained adhesive sheet was cut into a size of 30 mm x 100 mm, the polyethylene terephthalate separator (release film 2) with a thickness of 50 μm was peeled off, and the exposed adhesive layer was cut into a weighed 300 mesh stainless steel wire mesh (mass W0 ), and then a 75 μm thick polyethylene terephthalate separator (release film 1) was peeled off to prepare a sample. The weighed mass of the sample was designated as W1, and the mass of the sample left still in ethyl acetate for 24 hours, dried at 100° C. for 1 hour, and weighed was designated as W2, and was calculated using the following formula.
Gel fraction (%) = {(W2-W0)/(W1-W0)}×100
<表面自由エネルギーの極性項成分測定>
 得られた粘着シートから厚さ50μmのポリエチレンテレフタレート製セパレータ(剥離フィルム2)を剥がし、粘着剤層を露出させて測定した。
 測定にはKRUSS社製MSAを用い、水およびジヨードメタン各1μlが粘着剤層または光透過性可撓性基材に着弾して1秒後の接触角からOWRK法を用いて算出し、極性項を求めた。
<Measurement of polar component of surface free energy>
A polyethylene terephthalate separator (release film 2) having a thickness of 50 μm was peeled off from the obtained pressure-sensitive adhesive sheet to expose the pressure-sensitive adhesive layer for measurement.
For the measurement, MSA manufactured by KRUSS was used, and the contact angle was calculated using the OWRK method from the contact angle 1 second after 1 μl each of water and diiodomethane landed on the adhesive layer or the light-transmitting flexible substrate, and the polar term was calculated using the OWRK method. I asked for it.
<標準曲げ試験による屈曲部の白化、端部のズレ、および端部のはみ出し評価>
 得られた積層体を用い、常態試験として25℃、相対湿度50%雰囲気にて折り曲げ試験機(ユアサシステム機器社製)を用いて、折り曲げた時の内径(直径)が3mm条件に設定し、折り曲げと180°開放とを1サイクルとし、毎分30往復のペースで30万サイクル繰り返し行った。
 試験後の外観を曲げ箇所の白化と、被着体の端部のズレについて下記基準で評価した。何れも評価基準の数値が高いほど優れており、3以上であれば実用可能である。
外観:試験用積層体の気泡の有無および被着体同士の端部のズレ、および粘着剤層の端部のはみ出しの有無を以下の条件で目視評価した。
<Evaluation of whitening of bent parts, deviation of edges, and protrusion of edges by standard bending test>
Using the obtained laminate, the inner diameter (diameter) when bent was set to 3 mm using a bending tester (manufactured by Yuasa System Equipment Co., Ltd.) in an atmosphere of 25 ° C. and 50% relative humidity as a normal test. One cycle consisted of bending and opening 180 degrees, and 300,000 cycles were repeated at a pace of 30 reciprocations per minute.
The appearance after the test was evaluated based on the following criteria for whitening at the bent portion and misalignment of the edge of the adherend. In either case, the higher the numerical value of the evaluation standard, the better it is, and if it is 3 or more, it is practical.
Appearance: The presence or absence of air bubbles in the test laminate, the misalignment of the edges of the adherends, and the presence or absence of protrusion of the edges of the adhesive layer were visually evaluated under the following conditions.
[屈曲部の白化]
5:屈曲部から左右5mmずつの範囲内で気泡が見られない。
4:屈曲部から左右5mmずつの範囲内で気泡が1個以上10個以下である。
3:屈曲部から左右5mmずつの範囲内で気泡が11個以上50個以下である。
2:屈曲部から左右5mmずつの範囲内で気泡が51個以上100個以下である。
1:屈曲部から左右5mmずつの範囲内で気泡が100個以上である。
[Whitening of bent parts]
5: No air bubbles are observed within a range of 5 mm on each side from the bent part.
4: The number of bubbles is 1 or more and 10 or less within a range of 5 mm on each side from the bent part.
3: There are 11 or more bubbles and 50 or less bubbles within a range of 5 mm on each side from the bent part.
2: There are 51 or more bubbles and 100 or less bubbles within a range of 5 mm on each side from the bent part.
1: There are 100 or more bubbles within a range of 5 mm on each side from the bent part.
[端部のズレ]
5:PETフィルムと光透過性可撓性基材のズレが1mm未満である。
4:PETフィルムと光透過性可撓性基材のズレが1mm以上2mm未満である。
3:PETフィルムと光透過性可撓性基材のズレが2mm以上3mm未満である。
2:PETフィルムと光透過性可撓性基材のズレが3mm以上4mm未満である。
1:PETフィルムと光透過性可撓性基材のズレが4mm以上である。
[Misalignment of edges]
5: The gap between the PET film and the light-transmitting flexible base material is less than 1 mm.
4: The deviation between the PET film and the light-transmitting flexible base material is 1 mm or more and less than 2 mm.
3: The deviation between the PET film and the light-transmitting flexible base material is 2 mm or more and less than 3 mm.
2: The misalignment between the PET film and the light-transmitting flexible base material is 3 mm or more and less than 4 mm.
1: The gap between the PET film and the light-transmitting flexible base material is 4 mm or more.
[端部のはみ出し]
5:粘着剤層の端部からのはみ出しが100μm未満である。
4:粘着剤層の端部からのはみ出しが100μm以上200μm未満である。
3:粘着剤層の端部からのはみ出しが200μm以上300μm未満である。
2:粘着剤層の端部からのはみ出しが300μm以上400μm未満である。
1:粘着剤層の端部からのはみ出しが400μm以上である。
[Protruding edges]
5: The protrusion from the edge of the adhesive layer is less than 100 μm.
4: The protrusion from the edge of the adhesive layer is 100 μm or more and less than 200 μm.
3: The protrusion from the edge of the adhesive layer is 200 μm or more and less than 300 μm.
2: The protrusion from the edge of the adhesive layer is 300 μm or more and less than 400 μm.
1: The protrusion from the edge of the adhesive layer is 400 μm or more.
<高速曲げ試験による屈曲部の白化、端部のズレ、および端部のはみ出し評価>
 標準曲げ試験おける往復ペースを毎分120往復、サイクル数を10万サイクルとして試験を実施し、標準曲げ試験と同様の評価基準で評価を実施した。
<Evaluation of whitening of bent parts, deviation of edges, and protrusion of edges by high-speed bending test>
The test was conducted using a standard bending test with a reciprocating pace of 120 reciprocations per minute and a cycle count of 100,000 cycles, and evaluation was performed using the same evaluation criteria as in the standard bending test.
 表中の略号は以下の通りである。
<硬化剤>
D-110N:キシリレンジイソシアネートのトリメチロールプロパンアダクト体
D-160N:ヘキサメチレンジイソシアネートのトリメチロールプロパンアダクト体
EX-313:多官能エポキシ化合物(グリセロールポリグリシジルエーテル)
D-370N:1,5-ペンタメチレンジイソシアネートのイソシアヌレート
DID:デカメチレンジイソシアネートのトリメチロールプロパンアダクト体
<添加剤>
KBM-403:信越化学株式会社製エポキシシラン KBM-403
KBE-403:信越化学株式会社製エポキシシラン KBE-403
KBM-303:信越化学株式会社製エポキシシラン KBM-303
BYK-325N:ビックケミージャパン株式会社製シリコン含有表面調整剤 BYK-325N
390S:日本製紙株式会社製塩素化ポリオレフィン 390S
BX:日本製紙株式会社製塩素化EVA BX
The abbreviations in the table are as follows.
<Curing agent>
D-110N: Trimethylolpropane adduct of xylylene diisocyanate D-160N: Trimethylolpropane adduct of hexamethylene diisocyanate EX-313: Polyfunctional epoxy compound (glycerol polyglycidyl ether)
D-370N: Isocyanurate of 1,5-pentamethylene diisocyanate DID: Trimethylolpropane adduct of decamethylene diisocyanate <Additive>
KBM-403: Epoxy silane KBM-403 manufactured by Shin-Etsu Chemical Co., Ltd.
KBE-403: Epoxy silane KBE-403 manufactured by Shin-Etsu Chemical Co., Ltd.
KBM-303: Epoxy silane KBM-303 manufactured by Shin-Etsu Chemical Co., Ltd.
BYK-325N: Silicon-containing surface conditioner manufactured by BYK-Chemie Japan Co., Ltd. BYK-325N
390S: Chlorinated polyolefin 390S manufactured by Nippon Paper Industries Co., Ltd.
BX: Chlorinated EVA BX manufactured by Nippon Paper Industries Co., Ltd.
<光透過性可撓性基材>
 CPI:カラーレスポリイミド(KOLON社製、50μm、極性項成分 4.5mN/m)
 P-CPI:プラズマ処理済みカラーレスポリイミド(上記CPIを処理、50μm、極性項成分 7.6mN/m))
 PET:ポリエチレンテレフタレート(東洋紡社製、50μm、極性項成分 5.8mN/m)
 PMMA:ポリメチルメタクリレート(三菱ケミカル社製、53μm、極性項成分 6.8mN/m)
 C-HDPE:高密度ポリエチレン(NTフィルム株式会社製、50μm)のコロナ処理品(極性項成分 4.8mN/m)
 C-OPP:延伸ポリプロピレン(東洋紡株式会社製、40μm)のコロナ処理品(極性項成分 4.6mN/m)
<Light-transmitting flexible base material>
CPI: Colorless polyimide (manufactured by KOLON, 50 μm, polar component 4.5 mN/m)
P-CPI: Plasma-treated colorless polyimide (treated with the above CPI, 50 μm, polar term component 7.6 mN/m))
PET: Polyethylene terephthalate (manufactured by Toyobo Co., Ltd., 50 μm, polar component 5.8 mN/m)
PMMA: Polymethyl methacrylate (manufactured by Mitsubishi Chemical Corporation, 53 μm, polar component 6.8 mN/m)
C-HDPE: Corona-treated product of high-density polyethylene (manufactured by NT Film Co., Ltd., 50 μm) (polar term component 4.8 mN/m)
C-OPP: Corona-treated product of stretched polypropylene (manufactured by Toyobo Co., Ltd., 40 μm) (polar component 4.6 mN/m)
 C-HDPE、C-OPPを作成する際のコロナ処理は、ナビタス社製コロナ処理装置プラズマダインを使用し、速度100mm/秒、コロナ放電ノズルと基材との距離は20mmとしてコロナ放電ノズルを基材の一端から他端まで1回掃引した。 For the corona treatment when creating C-HDPE and C-OPP, we used the Navitas corona treatment equipment Plasma Dyne at a speed of 100 mm/sec, and the distance between the corona discharge nozzle and the substrate was 20 mm. One sweep was made from one end of the material to the other.
 表4~7の結果から本開示の粘着剤層は、繰り返し屈曲しても貼り合わせた被着体同士のズレが生じず、端部からの粘着層のはみ出しがなかった。また、光透過性可撓性基材としてカラーレスポリイミドを用いた場合であっても、屈曲部が発泡による白化のないことが確認された。これにより、本開示の粘着剤層を有する積層体を備えたディスプレイは、屈曲性に優れ、これにより視認性に優れたディスプレイが得られる。
 一方、比較例1~12の粘着剤層では、前記特性の全てを満たすことはできなかった。
From the results shown in Tables 4 to 7, the adhesive layer of the present disclosure did not cause any displacement between adherends bonded together even when repeatedly bent, and the adhesive layer did not protrude from the edges. Furthermore, even when colorless polyimide was used as the light-transmitting flexible base material, it was confirmed that the bent portion did not whiten due to foaming. As a result, a display including a laminate having an adhesive layer according to the present disclosure has excellent flexibility, and thereby a display with excellent visibility can be obtained.
On the other hand, the adhesive layers of Comparative Examples 1 to 12 could not satisfy all of the above characteristics.
1  第1の粘着剤層
3  光透過性可撓性基材(カバーパネル)
4  偏光板
5  第2の粘着剤層
6  バリア層
7  有機EL層
8  支持体
9  有機ELセル
1 First adhesive layer 3 Light-transparent flexible base material (cover panel)
4 Polarizing plate 5 Second adhesive layer 6 Barrier layer 7 Organic EL layer 8 Support 9 Organic EL cell

Claims (6)

  1.  光透過性可撓性基材上に粘着剤層を備えるフレキシブルディスプレイ用積層体であって、
     水の接触角とジヨードメタンの接触角からOWRK法に基づき算出される前記光透過性可撓性基材の表面自由エネルギーの極性項成分が3.0mN/m以上であって、
     水の接触角とジヨードメタンの接触角からOWRK法に基づき算出される前記粘着剤層の表面自由エネルギーの極性項成分が0.5mN/m以下であり、
     前記粘着剤層の単位面積あたりの質量が10~100g/mであり、
     前記粘着剤層が、アクリル系粘着剤から形成され、
     前記アクリル系粘着剤は、アクリル系共重合体100質量%中ヒドロキシル基含有モノマーに由来する繰り返し単位を25質量%以下、かつ酸含有モノマーに由来する繰り返し単位を10質量%以下、かつアミド基含有モノマーに由来する繰り返し単位を15質量%以下、かつアミノ基含有モノマーに由来する繰り返し単位を15質量%以下、かつアルキル基の炭素数が4以上の(メタ)アクリル酸アルキルエステルに由来する繰り返し単位を75~90質量%含むアクリル系共重合体、と低極性の添加剤とを含むことを特徴とする、フレキシブルディスプレイ用積層体。
    A flexible display laminate comprising an adhesive layer on a light-transmitting flexible base material,
    The polar term component of the surface free energy of the light-transmitting flexible base material calculated based on the OWRK method from the contact angle of water and the contact angle of diiodomethane is 3.0 mN/m or more,
    The polar term component of the surface free energy of the adhesive layer calculated based on the OWRK method from the contact angle of water and the contact angle of diiodomethane is 0.5 mN/m or less,
    The mass per unit area of the adhesive layer is 10 to 100 g/m 2 ,
    The adhesive layer is formed from an acrylic adhesive,
    The acrylic adhesive contains 25% by mass or less of repeating units derived from a hydroxyl group-containing monomer in 100% by mass of the acrylic copolymer, 10% by mass or less of repeating units derived from an acid-containing monomer, and contains an amide group. 15% by mass or less of repeating units derived from monomers, 15% by mass or less of repeating units derived from amino group-containing monomers, and repeating units derived from (meth)acrylic acid alkyl esters in which the alkyl group has 4 or more carbon atoms. 1. A laminate for a flexible display, comprising an acrylic copolymer containing 75 to 90% by mass of the following: and a low polarity additive.
  2.  水の接触角とジヨードメタンの接触角からOWRK法に基づき算出される前記粘着剤層の表面自由エネルギーの極性項成分が0.2mN/m以下であることを特徴とする請求項1記載のフレキシブルディスプレイ用積層体。 2. The flexible display according to claim 1, wherein the polar term component of the surface free energy of the adhesive layer calculated based on the OWRK method from the contact angle of water and the contact angle of diiodomethane is 0.2 mN/m or less. laminate for use.
  3.  前記粘着剤層の単位面積あたりの質量が25~70g/mであり、かつ、前記粘着剤層のゲル分率が、60~80質量%であることを特徴とする請求項1記載のフレキシブルディスプレイ用積層体。 The flexible flexible material according to claim 1, wherein the adhesive layer has a mass per unit area of 25 to 70 g/m 2 and a gel fraction of the adhesive layer of 60 to 80% by mass. Laminate for display.
  4.  前記アクリル系共重合体100質量部に対して硬化剤を0.02~4.0質量部含むことを特徴とする請求項1記載のフレキシブルディスプレイ用積層体。 The laminate for a flexible display according to claim 1, comprising 0.02 to 4.0 parts by mass of a curing agent based on 100 parts by mass of the acrylic copolymer.
  5.  前記粘着剤層上にさらに偏光板を備える、請求項1~4いずれか1項に記載のフレキシブルディスプレイ用積層体。 The laminate for a flexible display according to any one of claims 1 to 4, further comprising a polarizing plate on the adhesive layer.
  6.  請求項5に記載の積層体、および光学素子を備える、フレキシブルディスプレイ。 A flexible display comprising the laminate according to claim 5 and an optical element.
PCT/JP2023/026864 2022-07-26 2023-07-21 Flexible display laminate and flexible display WO2024024686A1 (en)

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WO2022059408A1 (en) * 2020-09-17 2022-03-24 日東電工株式会社 Adhesive composition used in image display device, optical film with adhesive layer, and image display device

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