WO2024012876A1 - Connexion de ligne électrique pour établir un contact électrique - Google Patents

Connexion de ligne électrique pour établir un contact électrique Download PDF

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Publication number
WO2024012876A1
WO2024012876A1 PCT/EP2023/067620 EP2023067620W WO2024012876A1 WO 2024012876 A1 WO2024012876 A1 WO 2024012876A1 EP 2023067620 W EP2023067620 W EP 2023067620W WO 2024012876 A1 WO2024012876 A1 WO 2024012876A1
Authority
WO
WIPO (PCT)
Prior art keywords
cable
line connection
ribbon cable
conductor
electrical
Prior art date
Application number
PCT/EP2023/067620
Other languages
German (de)
English (en)
Inventor
Francois HERMANGE
Bernhard Reul
Original Assignee
Saint-Gobain Glass France
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saint-Gobain Glass France filed Critical Saint-Gobain Glass France
Priority to CN202380010462.9A priority Critical patent/CN117693867A/zh
Publication of WO2024012876A1 publication Critical patent/WO2024012876A1/fr

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/59Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/63Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to another shape cable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
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    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10174Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
    • B32B17/10183Coatings of a metallic or dielectric material on a constituent layer of glass or polymer being not continuous, e.g. in edge regions
    • B32B17/10192Coatings of a metallic or dielectric material on a constituent layer of glass or polymer being not continuous, e.g. in edge regions patterned in the form of columns or grids
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    • B32B17/10431Specific parts for the modulation of light incorporated into the laminated safety glass or glazing
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    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10431Specific parts for the modulation of light incorporated into the laminated safety glass or glazing
    • B32B17/10467Variable transmission
    • B32B17/10495Variable transmission optoelectronic, i.e. optical valve
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    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
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    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/1077Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polyurethane
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10788Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70Insulation of connections
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/013Sealing means for cable inlets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/08Cable junctions
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/06Heater elements structurally combined with coupling elements or holders
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/84Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
    • H05B3/86Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields the heating conductors being embedded in the transparent or reflecting material
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    • H01R4/02Soldered or welded connections
    • H01R4/021Soldered or welded connections between two or more cables or wires
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/011Heaters using laterally extending conductive material as connecting means

Definitions

  • the invention relates to an electrical line connection with a cross-sectional transition region as well as a substrate with a functional element and a composite pane with at least one such line connection.
  • Composite panes which comprise at least two rigid panes and an intermediate layer that connects them flatly, can also have electrical components.
  • the components installed in a composite pane can be heating components, antenna elements and flat-installed functional elements that can be electrically contacted via so-called busbars.
  • Composite windows equipped in this way are used in automobiles as windshields, rear windows and side windows or in the construction sector.
  • the component, for example a functional element is embedded in the composite pane.
  • the functional element is cut out of a multilayer film in the desired size and shape and inserted between the films of the intermediate layer.
  • Typical intermediate layers are polyvinyl butyral films, which, in addition to their adhesive properties, have high toughness and high acoustic attenuation.
  • Such composite disks contain a functional element, which typically comprises an active layer between two surface electrodes.
  • the optical properties of the active layer can be changed by a voltage applied to the surface electrodes.
  • An example of this are electrochromic functional elements.
  • Another example are SPD (Suspended Particle Device) functional elements or PDLC (Polymer Dispersed Liquid Crystal) functional elements.
  • the surface electrodes can be electrically connected to a control module (ECU) via ribbon conductors outside the composite pane.
  • the control module is intended to apply the electrical voltage between the surface electrodes.
  • Such an electrical line connection includes, for example, a cross-sectional transition region as a transition from a ribbon cable to a cable, for example a round cable.
  • the ribbon cables are led out of the interior of the composite pane to serve as an external connection.
  • a ribbon cable consists of at least a thin carrier substrate and a metallic conductor track (conductor strip).
  • a further cover layer is provided so that the ribbon cable forms a three-layer laminate overall.
  • the ribbon cables are included Connection surfaces are soldered close to the edge of the composite pane and only led beyond this edge to the outside, where they are connected with a round cable at a short distance from the edge.
  • the connection point between the two lines is embedded in an encapsulation made of insulating material. Since it is unavoidable that moisture penetrates the encapsulation, faults at the connection point can occur as a result of sealing errors.
  • GB 2 539 834 A describes an electrical connection that electrically connects a flat cable and a cable, the electrical connection comprising a first seal, an optional second seal and a sheath.
  • the casing encloses at least the first seal and the electrical contact. Even with this configuration, it cannot be avoided that disruptions occur at the connection point.
  • the object of the present invention is to provide an improved electrical line connection which ensures a secure and permanently watertight seal at the cross-sectional transition.
  • the invention includes an electrical line connection with a cross-sectional transition area from a ribbon cable to a cable, in particular a round cable.
  • the ribbon cable includes at least one electrical conductor track and a cover film for electrically insulating the conductor track.
  • the cable in turn includes at least one electrical conductor.
  • an electrical connection is provided between the conductor track of the ribbon cable and the conductor of the cable.
  • the cross-sectional transition region has an encapsulation for electrically insulating the electrical connection.
  • a first sealant is provided on the ribbon cable and a second sealant is provided on the cable, the first sealant and the second sealant being designed as an adhesive tape that adheres on both sides. Because the sealants are in sealing contact with the ribbon cable and the cable, the electrical line connection has a permanently stable seal against moisture.
  • the adhesive tape is placed on two opposing surfaces of the ribbon cable. Furthermore, the adhesive tape extends over the electrical connection in the cross-sectional transition region and partially or completely envelops the electrical connection. This ensures a secure and permanently watertight seal at the cross-sectional transition.
  • the adhesive tape preferably surrounds the (round) cable flush, ie the adhesive tape is provided around the cable.
  • the adhesive tape can be attached and shaped to the cable during production. The adhesive tape can also be attached to the cable before the encapsulation is made.
  • the adhesive tape is an acrylic adhesive tape.
  • the adhesive tape can be transparent and/or pressure-sensitive.
  • the adhesive tape preferably has a material thickness of 25 pm up to 2 mm. This creates a tight connection between the cover film of the ribbon cable and the encapsulation as well as between the cable and the encapsulation.
  • first sealant and the second sealant are completely embedded in the encapsulation.
  • Complete sealant enclosure effectively closes the passage for particles and water and prevents them from entering the encapsulation to prevent damage to the pipe connection.
  • the conductor track of the ribbon cable can be electrically conductively connected to the conductor of the cable via a soldered connection.
  • the electrical connection can be made via an adhesive connection using an electrically conductive adhesive.
  • the electrically conductive adhesive contains at least one electrically conductive material, preferably metallic material, for example silver, gold or aluminum. It is also possible that the electrically conductive adhesive contains a non-metallic electrical material, for example graphite or carbon.
  • the at least one electrically conductive material is introduced into an electrically non-conductive adhesive matrix, for example epoxy resin.
  • the at least one electrically conductive material is contained in the adhesive in such an amount that a desired current carrying capacity is achieved.
  • the at least one electrically conductive material is contained in the adhesive with a mass fraction of at least 70%.
  • the ribbon cable (also called flat conductor) comprises at least one electrical conductor track applied to the first cover film as a plastic carrier substrate, which can also be covered with the first cover layer.
  • the cover film forms an insulating sleeve that envelops the electrical conductor track.
  • the cover film preferably contains or consists of polyimide (PI) or polyester, particularly preferably polyethylene terephthalate (PET) or polyethylene naphthalate (PEN).
  • the cover film can also consist of an electrically insulating lacquer, preferably a polymer lacquer.
  • the cover film can also be thermoplastic Plastics and elastomers such as polyamide, polyoxymethylene, polybutylene terephthalate or ethylene-propylene-diene rubber contain or consist of them.
  • potting materials such as acrylate or epoxy resin systems can be used as a cover film.
  • Such cover films are cost-effective and simplify the manufacturing process.
  • the particularly flexible and/or flexible ribbon cable is used for electrical connection to an electrical component, for example to a surface electrode.
  • the ribbon cable is a flat body with two opposite sides that can be made into a flat or curved shape. In the flat (i.e. non-curved) state, the ribbon cable is arranged in one plane.
  • the ribbon cable is generally elongated and has two ends along its direction of extension.
  • the ribbon cable can also be provided with a plurality of, in particular parallel, electrical conductor tracks.
  • the flat conductor can preferably have up to 32, particularly preferably 8 to 10, conductor tracks.
  • the conductor tracks are arranged in a common plane. Each conductor track can have a rectangular cross section.
  • the ribbon cable is an elongated electrical component with one or more electrical conductor tracks, the width of which is significantly larger than the thickness.
  • the ribbon cable is so thin (i.e. the thickness is so small) that it is flexible and bendable. Its width can be 0.1 mm to 100 mm.
  • the ribbon cable includes at least two connection areas with contact points of the conductor tracks at two ends of the ribbon cable that are opposite in the extension direction.
  • the two connection areas of the ribbon cable are used to electrically contact the conductor tracks, for which purpose the cover film, i.e. carrier layer and/or insulation layer, is not present or removed, at least at the contact points, so that the conductor tracks are accessible.
  • the electrical conductor tracks are arranged at least in sections next to one another and/or one above the other.
  • at least two electrical conductor tracks are arranged one above the other in at least two, preferably in exactly two or exactly three or exactly four, levels.
  • Above one another here means with respect to the extension plane of the ribbon cable, ie with respect to the plane that is spanned by the two larger dimensions of the ribbon cable.
  • at least two conductor tracks are arranged congruently in the projection orthogonal to the plane of extension.
  • the conductor track can also be made larger in one plane and essentially the plane within the Ribbon cable, preferably minus an insulating edge area, partially or completely. This increases the current carrying capacity of this conductor track.
  • Each electrical conductor track can be electrically contacted at two contact points spaced apart along the conductor track.
  • the contact points are areas of the conductor tracks where electrical contact is possible. In the simplest embodiment, these are accessible areas of the electrical conductor tracks. It may be necessary and useful to provide a separate line connection for each pole, so that a conductor track of the ribbon cable is provided for connection to a conductor of a cable.
  • the conductor tracks are applied using a printing process.
  • the electrical conductor tracks are prefabricated as metal strips made of metal foil and laminated on both sides with a plastic material.
  • the electrical conductor tracks are mechanically stabilized and embedded in the cover film (as an insulating sleeve), so that they are electrically insulated from the external environment.
  • the metal foil may contain or consist of a copper foil, an aluminum foil, a stainless steel foil, a tin foil, a gold foil or a silver foil.
  • the metal foil can also contain or consist of alloys with the metals mentioned.
  • the metal foil can advantageously be tinned in sections or completely. This is particularly advantageous in order to achieve good solderability while simultaneously protecting against corrosion.
  • the at least one conductor track has a thickness of 35 pm to 100 pm, preferably 50 pm to 70 pm.
  • the conductor track or the several conductor tracks each contain, for example, a thin copper, silver, tin or gold foil.
  • the foils can also be coated, for example silver-plated, gold-plated or tin-plated.
  • the thickness of the films is, for example, 35 pm, 50 pm, 75 pm, 100 pm or 150 pm.
  • Such thin conductors are particularly flexible and can, for example, be easily laminated into composite panes and led out of them.
  • the electrical conductor tracks have a width of 0.05 mm to 40 mm, preferably 1 mm to 20 mm and in particular 2 mm to 5 mm. Such widths are particularly suitable for achieving sufficient current-carrying capacity in conjunction with the thicknesses mentioned above.
  • the encapsulation has a plastic as an insulating material.
  • the encapsulation can consist of a correspondingly strong plastic, for example polyimide (PI) or PA66 in combination with glass fibers.
  • PI polyimide
  • PA66 PA66 in combination with glass fibers.
  • the encapsulation can be produced, for example, by injection molding, with the encapsulation being designed as a rectangular or round housing.
  • the encapsulation essentially has the shape of a circular disk with a projection at the exit area of the cable. Because the edge of the encapsulation facing the ribbon cable has a rounding, a straight bend on the ribbon cable can be avoided.
  • the cable has a connecting element at its end facing away from the encapsulation, in particular a socket or plug.
  • the cable can comprise an insulating, preferably polymeric cable sheath, the insulating cable sheath preferably being removed in the end region of the cable in order to create an electrically conductive connection between the conductor of the cable and the ribbon cable or the connecting element.
  • the electrically conductive conductor of the cable can contain, for example, copper, aluminum and/or silver or alloys or mixtures thereof.
  • the cable has a preferably round or oval cross section, which is, for example, 0.3 mm 2 to 6 mm 2 .
  • the invention also includes a substrate with a functional element comprising the electrical line connection according to the invention.
  • the invention further relates to a composite pane comprising the substrate according to the invention.
  • the substrate is designed as a first disk, with the composite disk having a second disk and at least two intermediate layers between the first disk and the second disk.
  • the functional element is arranged between the two intermediate layers, with the conductor track of the ribbon cable being electrically conductively connected at one end to a surface electrode of the functional element.
  • the composite pane comprises a first pane and a second pane, which are preferably made of glass, particularly preferably of soda-lime glass, as is common for window panes.
  • the panes can also be made from other types of glass, for example quartz glass, borosilicate glass or aluminosililate glass, or from rigid, clear plastics, for example polycarbonate or polymethyl methacrylate.
  • the windows can be clear or tinted or colored. If the composite pane is used as a windshield is used, it should have sufficient light transmission in the central viewing area, preferably at least 70% in the main viewing area A according to ECE-R43.
  • the first pane and the second pane can also be referred to as the outer and inner panes.
  • the first pane, the second pane and/or the intermediate layer can have further suitable, known coatings, for example anti-reflective coatings, non-stick coatings, anti-scratch coatings, photocatalytic coatings or sun protection coatings or low-E coatings.
  • the thickness of the first pane and the second pane can vary widely and can thus be adapted to the requirements in individual cases.
  • the first pane and the second pane advantageously have standard thicknesses of 0.7 mm to 25 mm, preferably 1.4 mm to 2.5 mm for vehicle glass and preferably 4 mm to 25 mm for furniture, devices and buildings, especially electrical ones Radiator, on.
  • the size of the disks can vary widely and depends on the size of the use according to the invention.
  • the first and second panes have areas of 200 cm 2 up to 20 m 2 that are common in vehicle construction and architecture, for example.
  • the functional element has electrically controllable optical properties and comprises, arranged one above the other, a first carrier film, a first surface electrode, an active layer, a second surface electrode and a second carrier film.
  • the functional element is a so-called PDLC (Polymer Dispersed Liquid Crystal) functional element.
  • the active layer has the variable optical properties that can be controlled by an electrical voltage applied to the active layer.
  • electrically controllable optical properties are understood to mean properties that can be continuously controlled, but also those that can be switched between two or more discrete states.
  • the optical properties relate in particular to the light transmission and/or the scattering behavior.
  • the first and second carrier films are in particular polymeric or thermoplastic films.
  • the carrier films in particular contain or consist of a thermoplastic material.
  • the thermoplastic material may be a thermoplastic polymer or a blend of two or more thermoplastic polymers.
  • the carrier film can also contain additives, such as plasticizers.
  • the thermoplastic material of the carrier films is preferably polyethylene terephthalate (PET), as is common in commercially available functional elements.
  • the thermoplastic material of the carrier film can also contain or consist of mixtures of PET with other thermoplastic polymers and/or copolymers of PET.
  • the thermoplastic material of the carrier film can, for example, also contain or consist of PU, polypropylene, polycarbonate, polymethyl methacrylate, polyacrylate, polyvinyl chloride, polyacetate resin, fluorinated ethylene-propylene, polyvinyl fluoride and/or ethylene-tetrafluoroethylene.
  • the thickness of each carrier film is preferably in the range from 0.03 mm to 0.4 mm, more preferably from 0.04 mm to 0.2 mm.
  • the surface electrodes of the functional element include an electrically conductive coating on the carrier film.
  • the side of the carrier film with the electrically conductive coating forming the surface electrode then faces the active layer.
  • the functional element can be divided into segments by isolation lines.
  • the insulation lines are introduced in particular into the surface electrodes, so that the segments of the surface electrode are electrically insulated from one another.
  • the individual segments can be independently connected to an external voltage source via a connection area and the flat conductor, so that they can be controlled separately in the operating state.
  • a segment of the functional element has two connection areas. Each connection area has a contact. For example, different areas of the functional element, e.g. as a sun visor, can be switched independently.
  • the functional element is a PNLC or SPD functional element.
  • the active layer contains suspended particles, whereby the absorption of light by the active layer can be changed by applying a voltage to the surface electrodes.
  • the surface electrodes are intended to be electrically connected to an external voltage source.
  • the surface electrode is preferably contacted with (Ultrasonic) soldering, crimping or gluing.
  • a conductive material in particular a paste, or a solder contact is applied to at least one of the surface electrodes.
  • the paste contains silver or an alloy containing silver.
  • the conductive material is connected to the surface electrodes as so-called bus bars, for example strips of the electrically conductive material or electrically conductive prints.
  • the surface electrodes can each be contacted electrically using a bus conductor.
  • metal foil strips or metal wires are used, which preferably contain copper and/or aluminum; in particular, copper foil strips with a thickness of approximately 50 ⁇ m are used.
  • the width of the copper foil strips is preferably 1 mm to 10 mm.
  • the metal foil strips or metal wires are placed on the surface electrode in a composite of thermoplastic layers. In the later autoclave process, reliable electrical contact between the busbars and the coating is achieved through the action of heat and pressure.
  • the electrical contact between the surface electrode and the busbar can alternatively be made by soldering or gluing with an electrically conductive adhesive.
  • the bus conductors are attached to the surface electrodes by leaving out the carrier film, a surface electrode and the active layer so that the other surface electrode protrudes with the associated carrier film. This can preferably be carried out along an edge region of the respective side of the functional element. A bus conductor can then be attached to the protruding surface electrode or the flat conductor can be contacted directly with the surface electrode. On the opposite side of the respective functional element, another busbar is attached to the other surface electrode in a corresponding manner.
  • the functional element is a PDLC functional element, in particular one that switches at least one area of a glazing unit from a transparent to an opaque state and vice versa.
  • the active layer of a PDLC functional element contains liquid crystals embedded in a polymer matrix.
  • the thickness of the functional element is, for example, from 0.09 mm to 1 mm.
  • the invention further extends to a vehicle having the electrical line connection according to the invention. Furthermore, the invention extends to a method for producing the electrical line connection according to the invention with a cross-sectional transition region, the encapsulation being produced by means of an injection molding process.
  • a plastic in melted form is brought into liquid form, in particular viscous, within a mold around the cross-sectional transition region. Then connected to the ribbon cable and (round) cable using temperature and pressure in the mold and hardened. This ensures that the connection between the round cable and the ribbon cable is waterproof and insulated at the same time.
  • the invention extends to the use of the electrical line connection according to the invention in a vehicle, in particular a motor vehicle, for traffic on land, on water or in the air.
  • FIG. 1 shows a schematic top view of a composite pane and a substrate with a line connection according to the invention
  • Figure 2 shows a schematic top view of an embodiment of the line connection according to the invention
  • Figure 3 is a schematic cross-sectional representation of an embodiment of a
  • Figure 4 shows an embodiment of the line connection according to the invention with a first sealant and a second sealant
  • Figures 5A and 5B show a top view of the line connection according to the invention without encapsulation.
  • Figure 1 shows a composite pane 100 and a substrate 101 with a line connection 10 according to the invention.
  • the composite pane 100 or the substrate 101 can be designed, for example, as glazing units.
  • the composite pane 100 is designed as a roof pane of a motor vehicle.
  • the composite pane 100 comprises the substrate as a first pane 101 and a second pane 102.
  • the first pane 101 serves as an inner pane and the second pane 102 as an outer pane.
  • the inner pane is the pane facing the vehicle interior, while the outer pane faces the vehicle surroundings.
  • the surface of the outer pane facing the vehicle surroundings (second pane 102) is, as is common in vehicle glazing technology, referred to as surface I and the surface of the inner pane facing the vehicle interior (first pane 101) is referred to as surface IV.
  • the two panes 101 and 102 consist, for example, of soda-lime glass.
  • the two disks 101 and 102 are firmly connected to one another by the thermoplastic intermediate layers 103, for example made of polyvinyl butyral (PVB), ethylene vinyl acetate (EVA) or polyurethane (PU).
  • PVB polyvinyl butyral
  • EVA ethylene vinyl acetate
  • PU polyurethane
  • the composite pane 100 is provided with an equally electrical functional element, which is located between the two panes 101 and 102.
  • the electrical functional element can be, for example, a PDLC functional element that serves, for example, as an electrically controllable sun or privacy screen.
  • the PDLC functional element is formed by a commercially available PDLC multilayer film, which is embedded in the intermediate layer 103.
  • the intermediate layer 103 comprises, for example, a total of three thermoplastic films (not shown) with a thickness of, for example, 0.38 mm made of PVB, a first thermoplastic film being connected to the first pane 101, and a second thermoplastic film being connected to the second pane 02 is connected, and wherein an intermediate thermoplastic frame film has a cutout into which the cut functional element is inserted with a precise fit.
  • the third thermoplastic film thus forms a kind of passes-partout for the functional element, which is thus encapsulated all around in thermoplastic material and is therefore protected.
  • the PDLC functional element usually includes an active layer between two surface electrodes and two carrier films.
  • the active layer contains a polymer matrix with liquid crystals dispersed in it, which align depending on the electrical voltage applied to the surface electrodes, thereby regulating the optical properties can be.
  • the surface electrodes can be electrically contacted via busbars.
  • the electrical line connection 10 is required to apply a voltage to the busbars.
  • the composite pane 100 also has a ribbon cable 1.
  • the bus conductors of the functional element are electrically connected to the ribbon cable 1.
  • a secure electrically conductive connection is preferably achieved by soldering the connection.
  • the ribbon cable 1 can be adapted to the particular circumstances of actual use and can, for example, extend over two, three or four levels. Alternatively or in combination, more or fewer conductor tracks can be arranged next to each other per level.
  • the ribbon cable 1 is partially laminated with its first end 1.4 into the composite disk 100 and led out of the composite disk 100 between the two disks 101 and 102.
  • the ribbon cable 1 is guided around the side surface of the first disk 101 and arranged on the surface IV of the first disk 101.
  • the first disk 101 can have a recess in the exit area 29, for example through a ground area (not shown here).
  • the ribbon cable 1 has a first connection area 1.5 and a second connection area 1.8, the first connection area 1.5 being located at the first end 1.4 and the second connection area 1.8 at a second end 1.7 of the ribbon cable 1 along an extension direction of the ribbon cable 1.
  • the ribbon cable 1 has at least one connection electrode in the first connection area 1.5 for electrical (e.g. galvanic) contacting of the functional element.
  • the second connection area 1.8 is located within an encapsulation 12, into which one end of a (round) cable 2 is inserted.
  • a connection element for example a plug or a socket, can be arranged for further electrical connection, for example with board electronics.
  • the line connection 10 according to the invention with a cross-sectional transition region 11 can be produced easily and inexpensively and allows a space-saving, Flexible and permanently stable electrical contacting of a functional element arranged in a composite pane 100.
  • FIG. 2 shows a top view of an embodiment of the line connection 10 according to the invention.
  • line connection 10 comprises a ribbon cable 1, which has a conductor track 1.1 and a cover film 1.2 for insulating the conductor track 1.1.
  • each ribbon cable 1 has a first connection area 1.5 and a second connection area 1.8.
  • the connection areas 1.5 and 1.8 of the ribbon cable 1 are used to electrically contact the respective conductor tracks 1.1.
  • the second connection area 1.8 is located within an encapsulation 12 into which one end of the cable 2 is inserted.
  • the encapsulation 12 serves to insulate the electrical contact (for example soldering) between the ribbon conductor 1 and cable 2.
  • the encapsulation 12 can be produced, for example, using injection molding or 3D printing.
  • the encapsulation 12 consists, for example, of a solid plastic, for example polyamide (PA) and/or polyimide (PI), PBT, PA611, PA12, PA6 or PA66 in conjunction with glass fibers (up to 50%).
  • PA polyamide
  • PI polyimide
  • PBT polyBT
  • PA611, PA12, PA6 or PA66 in conjunction with glass fibers (up to 50%).
  • the encapsulation 12 also serves to mechanically protect the electrical contact between ribbon conductor 1 and cable 2.
  • the cover film 1.2 is at least partially removed at the contact points so that the conductor tracks 1.1 are accessible.
  • the cover film 1.2 each has a recess for this purpose. This can be achieved, for example, by using a window technology during production or by subsequently removing the cover film 1.2, for example by laser ablation.
  • the cover film 1.2 consists of polyimide. It can be attached to the conductor track 1.1 using an epoxy adhesive.
  • the line connection 10 includes an electrical connection between the conductor track 1.1 of the ribbon cable 1 and the conductor 2.1 of the round cable 2.
  • the cross-sectional transition region 11 has the encapsulation 12.
  • the cable 2 also includes an insulating, polymeric cable jacket 2.2, the insulating cable jacket 2.2 being removed in the end region of the cable in order to enable an electrically conductive connection between the conductor 2.1 of the cable 2 and the conductor track 1.1.
  • the electrically conductive conductor 2.1 of the cable 2 contains Copper.
  • the cable 2 has a round cross-section, the cross-sectional area of which is, for example, 5 mm 2 .
  • the cable 2 can in principle be any connection cable, in particular a round cable, which is known to those skilled in the art for electrically contacting a functional element and is suitable for being connected to a connecting element (also called crimp contact) by crimping or clamping.
  • the conductor 2.1 of the cable 2 is stripped at its end pointing towards the ribbon cable 1 and firmly connected to the conductor track 1.1 via a soldered connection 5 or adhesive connection.
  • a connection element for example a plug or a socket, can be arranged for further electrical connection, for example with board electronics.
  • Figure 3 shows a schematic cross-sectional representation of the ribbon cable 1.
  • the conductor tracks 1.1 are evenly spaced from one another and each have a rectangular cross section.
  • the conductor tracks 1.1 are covered by an insulation cover consisting of a cover film 1.2.
  • the cover film 1.2 is glued to the conductor track 1.1.
  • the ribbon cable 1 can include several conductor tracks 1.1.
  • the conductor tracks 1.1 are then arranged next to one another and/or one above the other.
  • the electrical conductor tracks 1.1 consist, for example, of a thin copper, silver, tin or gold foil.
  • the foils can also be coated, for example silver-plated, gold-plated or tin-plated.
  • the thickness of the films is, for example, 35 pm, 50 pm, 75 pm or 100 pm.
  • the width of the conductor track can be 1 mm to 22 mm.
  • a film made of polyimide preferably black or yellow polyimide films (e.g. PI-MTB/MBC), for example with a thickness of 25 pm, is particularly suitable for the material of the first cover film 1.2.
  • polymer films made of PEN, preferably white PEN, for example with a thickness of 25 ⁇ m, can be used.
  • Adhesive layers between the first cover film 1.2 and electrical conductor track 1.1 can contain or consist of, for example, epoxy adhesives or thermoplastic adhesives. Typical thicknesses of the adhesive films are from 25 pm to 35 pm. The adhesives can be transparent or colored, for example black.
  • Figure 4 shows an embodiment of the line connection according to the invention with a first sealant 1.3 and a second sealant 2.3.
  • the electrical line connection 10 according to the invention comprises a cross-sectional transition region 11 ( Figure 2) from the ribbon cable 1 according to the invention to the round cable 2 comprising an electrical conductor 2.1.
  • the ribbon cable 1 comprises the conductor track 1.1 and the cover film 1.2.
  • the cross-sectional transition region 11 includes the electrical connection between the conductor track 1.1 of the ribbon cable 1 and the conductor 2.1 of the cable 2.
  • the cross-sectional transition region 11 has the encapsulation 12.
  • the encapsulation 12 has a circular cross section.
  • the first sealant 1.3 is provided on the ribbon cable 1 and a second sealant 2.3 is provided on the cable 2.
  • the first sealant 1.3 and the second sealant 2.3 are designed as an adhesive tape 4 that adheres to both sides and is arranged on two opposite surfaces of the ribbon cable 1.
  • the first sealant 1.3 is attached around the ribbon cable 1.
  • the adhesive tape 4 also extends in the cross-sectional transition area 11.
  • the electrical connection between the conductor track 1.1 of the ribbon cable 1 and the conductor 2.1 of the cable 2 is completely covered.
  • the first sealant 1.3 is pressed firmly against the ribbon cable 1 and the second sealant 2.3 is pressed firmly against the cable 2, so that a seal is created around the respective cable.
  • Such an arrangement of the sealants 1.3 and 2.3 ensures that the penetration of water into the encapsulation 12 is prevented by a capillary effect.
  • the adhesive force of the adhesive tape 4 advantageously supports the adhesion of the encapsulation 12 to the ribbon cable 1 or to the round cable 2, so that the connection between the encapsulation 12 and the ribbon cable 1 or cable 2 is very tight and stable.
  • the adhesive tape 4 can be an acrylic adhesive tape.
  • the adhesive tape 4 can be transparent.
  • the material thickness of the adhesive tape 4 can have a thickness of 25 pm up to 2 mm, preferably 100 pm up to 150 pm, particularly preferably 130 pm.
  • the encapsulation 12 can completely or only partially cover the first sealing agent 1.3 and the second sealing agent 2.4.
  • Figures 5A and 5B show a top view of the line connection 10 according to the invention without an encapsulation 12.
  • the first sealant 1.3 and the second sealant 2.3 are shown in Figures 5A and 5B.
  • the first sealant 1.3 and the second sealant 2.3 are designed as a double-sided adhesive tape 4, which is arranged on two opposite surfaces of the ribbon cable 1.
  • the first sealant 1.3 is attached around the ribbon cable 1.
  • the adhesive tape 4 also extends in the cross-sectional transition area 11. This completely covers the electrical connection between the conductor track 1.1 of the ribbon cable 1 and the conductor 2.1 of the round cable 2.
  • the second sealant 2.3 has a ring shape.
  • the second sealant 2.3 surrounds the cable 2 flush, i.e. the second sealant 2.3 is arranged around the cable 2.
  • the second sealant 2.3 can be attached and molded onto the round cable 2 during production.
  • the second sealant 2.3 can be mounted on the cable 2 before the encapsulation 12 is produced.
  • the second sealing means 2.3 is designed as a collar section on the round cable 2.

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  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Multi-Conductor Connections (AREA)

Abstract

L'invention concerne une connexion de ligne électrique (10) avec une région de transition de section (11) entre un câble plat (1) et un câble (2), en particulier un câble rond, la région de transition de section (11) étant équipée d'une connexion électrique entre le chemin conducteur (1.1) du câble plat (1) et le conducteur (2.1) du câble (2), et la région de transition de section (11) présentant une encapsulation (12) destinée à l'isolation électrique. Un premier élément d'étanchéité (1.3) est disposé sur le câble plat (1), et un second élément d'étanchéité (2.3) est disposé sur le câble (2). Le premier élément d'étanchéité (1.3) et le second élément d'étanchéité (2.3) sont conçus sous la forme d'un ruban adhésif (4) qui est adhésif sur les deux faces, et le ruban adhésif (4) est disposé sur deux surfaces du câble plat (1) se faisant face et entoure la connexion électrique entre le chemin conducteur (1.1) du câble plat (1) et le conducteur (2.1) du câble (2).
PCT/EP2023/067620 2022-07-12 2023-06-28 Connexion de ligne électrique pour établir un contact électrique WO2024012876A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202380010462.9A CN117693867A (zh) 2022-07-12 2023-06-28 用于电接触的电线连接件

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP22184449.1 2022-07-12
EP22184449 2022-07-12

Publications (1)

Publication Number Publication Date
WO2024012876A1 true WO2024012876A1 (fr) 2024-01-18

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PCT/EP2023/067620 WO2024012876A1 (fr) 2022-07-12 2023-06-28 Connexion de ligne électrique pour établir un contact électrique

Country Status (2)

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CN (1) CN117693867A (fr)
WO (1) WO2024012876A1 (fr)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0542005A1 (fr) * 1991-11-09 1993-05-19 kabelmetal electro GmbH Procédé de fabrication de connexion électrique entre deux conduites électriques
GB2539834A (en) 2015-12-17 2016-12-28 Strip Tinning Ltd Electrical connection
US20210167523A1 (en) * 2018-08-01 2021-06-03 Autonetworks Technologies, Ltd. Fixing structure of splice part

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0542005A1 (fr) * 1991-11-09 1993-05-19 kabelmetal electro GmbH Procédé de fabrication de connexion électrique entre deux conduites électriques
GB2539834A (en) 2015-12-17 2016-12-28 Strip Tinning Ltd Electrical connection
US20210167523A1 (en) * 2018-08-01 2021-06-03 Autonetworks Technologies, Ltd. Fixing structure of splice part

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