WO2024012432A1 - Device for automatic boxing using packaging box - Google Patents

Device for automatic boxing using packaging box Download PDF

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Publication number
WO2024012432A1
WO2024012432A1 PCT/CN2023/106718 CN2023106718W WO2024012432A1 WO 2024012432 A1 WO2024012432 A1 WO 2024012432A1 CN 2023106718 W CN2023106718 W CN 2023106718W WO 2024012432 A1 WO2024012432 A1 WO 2024012432A1
Authority
WO
WIPO (PCT)
Prior art keywords
packaging box
adsorption
cross beam
gantry truss
suction cup
Prior art date
Application number
PCT/CN2023/106718
Other languages
French (fr)
Chinese (zh)
Inventor
朱成鹏
孙贤
余宽
王诗龙
何治璋
Original Assignee
青岛海尔电冰箱有限公司
海尔智家股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 青岛海尔电冰箱有限公司, 海尔智家股份有限公司 filed Critical 青岛海尔电冰箱有限公司
Publication of WO2024012432A1 publication Critical patent/WO2024012432A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • B65B43/185Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers specially adapted for carton blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/30Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/30Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
    • B65B43/305Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated specially adapted for boxes, cartons or carton blanks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

Definitions

  • the present invention relates to the technical field of automation equipment, and in particular, to an automatic packing device for packaging boxes.
  • the existing technical solution has the following shortcomings: 1. After the refrigerator is assembled and enters the assembly line, at least two employees are required to manually assemble the packaging box, which is labor-intensive; 2. Some refrigerators are relatively tall and the packaging box will be even higher, which is generally difficult to operate manually. , time-consuming; 3. The existing semi-automatic packaging box equipment process is imperfect and cannot fundamentally solve the tedious problem of packaging boxes; 4. The factory has multiple assembly lines corresponding to various types of refrigerators, which requires manual packaging of different specifications. box, adding a process.
  • the purpose of the present invention is to provide an automatic box-packing device to solve the technical problem in the prior art that manual operation of a refrigerator box-packing production line takes a long time.
  • the invention provides an automatic packing device for packaging boxes, which includes:
  • the gantry truss mechanism includes a gantry truss and a first adsorption structure movably disposed at the gantry truss.
  • the first adsorption structure is used to adsorb unformed plate-shaped packaging boxes located below the gantry truss and store them.
  • the unformed plate-shaped packaging box is unfolded into a folded and formed packaging box;
  • the boxing mechanism is used to fit the folded packaging box onto the product to be boxed.
  • the first adsorption structure includes a plurality of sets of first adsorption assemblies arranged at intervals, and at least two sets of the first adsorption assemblies are used to respectively adsorb parts on both sides of the fold of the unformed plate-shaped packaging box;
  • the first adsorption structure is configured to deactivate the first adsorption component on one side of the fold after driving the unformed plate-shaped packaging box to rise to a preset position, so that the unformed plate packaging box on the other side of the fold is deactivated.
  • Part of the shaped plate-shaped packaging box is naturally unfolded, so that the unshaped plate-shaped packaging box is unfolded into a folded formed packaging box.
  • first adsorption structure also includes:
  • a first support frame is used to support the first adsorption component, and the first adsorption component is located at the bottom of the first support frame;
  • a lifting cylinder is connected to the first support frame and used to drive the first support frame to perform lifting movement
  • the first adsorption component is configured to drive the unformed plate-shaped packaging box to rise to the preset position under the driving of the lifting cylinder.
  • the gantry truss includes a cross beam
  • the gantry truss mechanism also includes a longitudinal mechanism connected to both the first adsorption structure and the cross beam, and the longitudinal mechanism is configured to drive the first adsorption under control.
  • the structure moves along the extension of the beam.
  • the cross beam is provided with a first rack mechanism extending along its extension direction
  • the longitudinal mechanism includes a first motor and a first gear
  • the first motor is connected to the first adsorption structure
  • the The first gear is sleeved on the first electric
  • the output shaft of the machine is engaged with the first rack structure to rotate when the first motor is turned on, thereby driving the first adsorption structure to move along the extension direction of the cross beam.
  • the gantry truss mechanism also includes a transverse mechanism connected to the cross beam, and the transverse mechanism is configured to drive the cross beam, the longitudinal mechanism and the first adsorption structure along a direction perpendicular to the The extension direction of the gantry truss moves.
  • the gantry truss also includes a column and a first bracket extending perpendicular to the extension direction of the cross beam and connected to the column, and the transverse mechanism includes:
  • a sliding component is slidably connected to the first bracket and to the cross beam.
  • the sliding component is provided with a second rack structure extending along the extension direction of the first bracket;
  • a second gear is sleeved on the output shaft of the second motor and meshes with the second rack structure to rotate when the second motor is turned on, so that the sliding component is relative to the first
  • the bracket slides, thereby driving the cross beam, the longitudinal mechanism and the first adsorption structure to move in a direction perpendicular to the extension direction of the gantry truss.
  • the box-casing mechanism includes a manipulator and a clamping structure connected to the manipulator.
  • the clamping structure is used to clamp the folding forming packaging box so as to follow the movement when the manipulator is running, so that Fit the folded packaging box onto the product to be boxed.
  • the clamping structure includes a second adsorption component, the second adsorption component has a first suction cup group and a second suction cup group arranged oppositely, and the first suction cup group and the second suction cup group are configured to be located at Both sides of the foldable packaging box are used to clamp the foldable packaging box and drive the folding packaging box to move when the robot is running.
  • the distance between the first suction cup group and the second suction cup group is adjustable.
  • the automatic packing box device of the present invention includes a gantry truss mechanism and a box casing mechanism.
  • the gantry truss mechanism includes a gantry truss and a first adsorption structure movably disposed at the first adsorption component gantry truss;
  • the first adsorption structure of the first adsorption component is used to adsorb the unformed plate-shaped packaging box located under the gantry truss of the first adsorption component, and unfold the unformed plate-shaped packaging box of the first adsorption component into a folded molded packaging box.
  • the boxing mechanism is used to set the first adsorption component into a folded packaging box onto the product to be boxed.
  • the gantry truss mechanism in the present invention also includes a transverse mechanism, which is connected to the cross beam.
  • the transverse mechanism is configured to drive the cross beam, the longitudinal mechanism and the first adsorption structure to move in a direction perpendicular to the extension of the gantry truss under control.
  • the position of the cross beam in the above technical solution is adjustable, so that the position of the cross beam can be moved according to unformed plate packaging boxes of different sizes, so that the first adsorption structure is aligned with the unformed plate packaging box to absorb the unformed plate packaging. box.
  • Figure 1 is a schematic structural diagram of a state of an automatic packing device for packaging boxes according to an embodiment of the present invention
  • Figure 2 is a schematic structural diagram of another state of the automatic packing device for packaging boxes according to one embodiment of the present invention.
  • Figure 3 is a schematic structural diagram of the first adsorption structure in the automatic packaging box packing device shown in Figure 1;
  • Figure 4 is a schematic structural diagram of the longitudinal mechanism in the automatic packaging box packing device shown in Figure 1;
  • Figure 5 is a schematic structural diagram from one angle of the gantry truss in the automatic packaging box packing device shown in Figure 1;
  • Figure 6 is a schematic structural diagram of the gantry truss in the automatic packaging box packing device shown in Figure 1 from another angle;
  • Figure 7 is a schematic structural diagram of the transverse mechanism in the automatic packaging box packing device shown in Figure 1;
  • Figure 8 is a schematic structural diagram of the box-packing mechanism in the automatic box-packing device shown in Figure 1;
  • Figure 9 is a schematic structural diagram of the clamping structure in the boxing mechanism shown in Figure 8.
  • Figure 10 is a schematic structural diagram of a base mechanism for placing unformed plate packaging boxes
  • Figure 11 is a schematic structural diagram of an assembly line for products to be boxed
  • Figure 12 is a schematic structural diagram of an assembly line for folding and forming packaging boxes.
  • FIG. 1 is a schematic structural diagram of the automatic packing device 100 for packaging boxes in one state according to one embodiment of the present invention.
  • FIG. 2 is a schematic diagram of another state of the automatic packing device 100 for packaging boxes according to one embodiment of the present invention. Structure diagram.
  • the automatic packing box casing device 100 includes a gantry truss mechanism 10 and a casing mechanism 40 .
  • the gantry truss mechanism 10 includes a gantry truss 11 and a gantry truss movably arranged on the gantry.
  • the first adsorption structure 12 at the truss 11 is used to adsorb the unformed plate-shaped packaging box 20 located below the gantry truss 11 and unfold the unformed plate-shaped packaging box 20 into a folded and formed packaging box 30.
  • the boxing mechanism 40 is used to fit the folded packaging box 30 onto the product 200 to be boxed.
  • the first adsorption structure 12 in FIG. 1 is in a state of adsorbing the unformed plate-shaped packaging box 20
  • the first adsorption structure 12 in FIG. 2 unfolds the unformed plate-shaped packaging box 20 into a folded and formed packaging box 30 .
  • the product 200 to be boxed is a refrigerator.
  • This embodiment can realize automatic expansion of the packaging box through the adsorption structure, and does not require manual expansion of the packaging box. It realizes automatic expansion of the packaging box, saves labor, and takes a relatively shorter time than manual expansion of the packaging box.
  • FIG. 3 is a schematic structural diagram of the first adsorption structure 12 in the automatic packaging box packing device 100 shown in FIG. 1 .
  • the first adsorption structure 12 includes a plurality of sets of first adsorption assemblies 121 arranged at intervals, and at least two sets of first adsorption assemblies 121 are used to respectively adsorb the unformed plate-shaped packaging boxes 20. The parts on either side of the crease.
  • the first adsorption structure 12 is configured to deactivate the first adsorption component 121 on one side of the fold after driving the unformed plate-shaped packaging box 20 to rise to the preset position, so that the unformed plate-shaped packaging box 20 on the other side of the fold is The portion is naturally unfolded, so that the unformed plate-shaped packaging box 20 unfolds into a folded and formed packaging box 30 .
  • the number of the first adsorption components 121 is four, and each adsorption component includes two suction cups arranged at intervals in front and back. In other embodiments, it can also be provided as two suction claws spaced back and forth, or other components with adsorption force. In other embodiments, the number of suction cups in each adsorption assembly can be specifically set according to the size of the packaging box.
  • the two sets of first adsorption assemblies 121 on the left are used to adsorb the portion on the fold side of the unformed plate-shaped packaging box 20
  • the two sets of first adsorption assemblies 121 on the right are used to adsorb the parts of the unformed plate-shaped packaging box 20 The part on the other side of the crease.
  • the number of the plurality of first adsorption assemblies 121 can be set according to specific design requirements, for example, according to the size of the unformed plate-shaped packaging box 20 . The larger the packaging box, the greater the number of first adsorption assemblies 121 , and the smaller the packaging box, the smaller the number of first adsorption assemblies 121 .
  • the number of first adsorption assemblies 121 on both sides of the fold of the unformed plate-shaped packaging box 20 may be different, or may be set to be the same. For example, it can be designed so that there are three first adsorption assemblies 121 on the left side, two first adsorption assemblies 121 on the right side, and so on.
  • the first adsorption components 121 want to adsorb the unformed plate-shaped packaging box 20
  • all the first adsorption components 121 inhale air, thereby adsorbing the unformed plate-shaped packaging box 20.
  • the unformed plate-shaped packaging box 20 needs to be unfolded into a folded molded packaging box 30
  • the first adsorption component 121 on one side of the fold of the unformed plate-shaped packaging box 20 deflates, and the first adsorption component 121 on the other side continues to Inhale, so that only one side of the packaging box part naturally falls down, and a folded and formed packaging box 30 is formed along the crease.
  • the shape of the folded and formed packaging box 30 is shown in Figures 1 and 2.
  • the first adsorption structure 12 also includes a first support frame 122 and a lifting cylinder 123.
  • the first support frame 122 is used to support the first adsorption component 121, and the first adsorption component 121 is located on the first support frame 122. bottom.
  • the lifting cylinder 123 is connected to the first support frame 122 and is used to drive the first support frame 122 to perform lifting movement. It can be understood that the lifting cylinder 123 is used to drive the first adsorption component 121 to perform lifting movement.
  • the first adsorption component 121 is configured to drive the unformed plate-shaped packaging box 20 to rise to a preset position under the driving of the lifting cylinder 123 .
  • FIG. 4 is a schematic structural diagram of the longitudinal mechanism 14 in the automatic packaging box packing device 100 shown in FIG. 1 .
  • the gantry truss 11 includes a cross beam 111
  • the gantry truss mechanism 10 also includes a longitudinal mechanism 14, which is connected to the first adsorption structure 12 and to the cross beam 111.
  • the longitudinal mechanism 14 is configured to Under control, the first adsorption structure 12 is driven to move along the extension direction of the cross beam 111 . It can be understood that the longitudinal mechanism 14 is used to drive the first adsorption structure 12 to move from above where the unformed plate-shaped packaging box 20 is placed to above the assembly line where the formed packaging box 30 is folded.
  • the longitudinal mechanism 14 drives the first adsorption component 121 to move the unformed plate-shaped packaging box 20 to above the assembly line of the folded and formed packaging box 30, and then the first adsorption component 121 on one side of the packaging box is deflated.
  • the packaging box part on this side naturally falls down, forming the folding and forming packaging box 30 along the crease, and is located on the assembly line of the folding and forming packaging box 30 .
  • the above-mentioned preset position can be specifically set according to the height of the packaging box.
  • the setting conditions need to make the naturally falling part of the packaging box exactly located on the assembly line. That is to say, the height of the preset position is consistent with the height of the packaging box.
  • the cross beam 111 is provided with a first rack mechanism extending along its extension direction.
  • the longitudinal mechanism 14 includes a first motor 141 and a first gear 142 .
  • the first motor 141 is connected to the first adsorption structure 12 .
  • the first gear 142 is sleeved on the output shaft of the first motor 141 and meshes with the first rack structure 112 to rotate when the first motor 141 is turned on, thereby driving the first adsorption structure 12 to move along the extension direction of the cross beam 111 .
  • the first gear 142 will follow the rotation and can move relative to the first rack structure 112, thereby driving the first adsorption structure 12 to move along the cross beam 111.
  • the reversal drives the first adsorption structure 12 to place the unformed plate packaging box. 20 and the upper part of the assembly line of the folding molding packaging box 30.
  • Figure 5 is a schematic diagram of the gantry truss 11 in the automatic packaging box casing device 100 shown in Figure 1 .
  • Figure 6 is a schematic diagram of the gantry truss 11 in the automatic packaging box casing device 100 shown in Figure 1 .
  • Figure 7 is a schematic diagram of the gantry truss 11 in the automatic packaging box casing device 100 shown in Figure 1 .
  • Shown is a schematic diagram of the transverse mechanism 13 in the automatic box packing device 100.
  • the gantry truss mechanism 10 also includes a transverse mechanism 13, which is connected to the cross beam 111.
  • the transverse mechanism 13 is configured to drive the cross beam 111 and the longitudinal mechanism 14 under control.
  • the first adsorption structure 12 moves in a direction perpendicular to the extension direction of the gantry truss 11 . That is to say, the first adsorption structure 12 can not only move in the up and down, left and right directions, but also move in the front and rear direction, so that the first adsorption structure 12 can face the unformed plate-shaped packaging box 20. According to different types of , the position of the first adsorption structure 12 is adjusted similarly for unformed plate-shaped packages of different sizes.
  • the gantry truss 11 also includes a column 114 and a first bracket 113 extending in a direction perpendicular to the extension of the cross beam 111 and connected to the column 114.
  • the transverse mechanism 13 includes a sliding assembly, a second motor 131 and a second gear 132.
  • the sliding assembly can Slidingly connected to the first bracket 113 and to the cross beam 111 , the sliding assembly is provided with a second rack structure 134 extending along the extension direction of the first bracket 113 .
  • the second motor 131 is connected with the column 114 .
  • the second gear 132 is sleeved on the output shaft of the second motor 131 and meshes with the second rack structure 134 to rotate when the second motor 131 is turned on, thereby causing the sliding assembly to slide relative to the first bracket 113 to drive the cross beam. 111.
  • the longitudinal mechanism 14 and the first adsorption structure 12 move in a direction perpendicular to the extension direction of the gantry truss 11 .
  • the sliding assembly includes a second bracket 133 and a sliding base 135 that are connected to each other.
  • the second bracket 133 is provided with a second rack structure 134 and is connected to the cross beam 111 .
  • the first bracket 113 is provided with a chute, and the sliding base 135 can move along the chute to drive the second bracket 133 to move, thereby driving the cross beam 111 to move along the extension direction of the first bracket 113, that is, to move forward and backward.
  • the number of the transverse mechanisms 13 is two.
  • the two transverse mechanisms 13 are respectively provided at both ends of the cross beam 111, and the two second motors 131 are configured to be turned on and off at the same time, so that the cross beam 111 can be moved synchronously.
  • Both the first motor 141 and the second motor 131 in this embodiment are asynchronous motors.
  • FIG. 8 is a schematic structural diagram of the box-packing mechanism 40 in the automatic box-packing device 100 shown in FIG. 1
  • FIG. 9 is a schematic structural diagram of the clamping structure 42 in the box-packing mechanism 40 shown in FIG. 8
  • the boxing mechanism 40 includes a manipulator 41 and a clamping structure 42.
  • the manipulator 41 is fixed on the mounting base, and the clamping structure 42 is connected to the manipulator 41 for folding and forming.
  • the packaging box 30 is clamped to follow the movement when the robot 41 is running, so that the folded packaging box 30 is set on the product 200 to be boxed.
  • the clamping structure 42 includes a second adsorption component.
  • the second adsorption component has a first suction cup group 422 and a second suction cup group 423 that are arranged oppositely and are separated by a preset distance.
  • the first suction cup group 422 and the second suction cup group are 423 is configured to be located on both sides of the folding molded packaging box 30 to clamp the folding molded packaging box 30 and drive the folding molded packaging box 30 to move when the robot 41 is running.
  • the first suction cup group 422 and the second suction cup group 423 respectively include three suction cup groups, and the three suction cup groups are arranged at intervals.
  • the number of suction cup groups can be set according to the length of the packaging box. The longer the length of the packaging box, the greater the number of suction cup groups. The shorter the length of the packaging box, the smaller the number of suction cup groups.
  • the distance between the first suction cup group 422 and the second suction cup group 423 is adjustable.
  • Reasonable The explanation is that the specific distance between the first suction cup group 422 and the second suction cup group 423 can be adjusted according to the width of the packaging box. The greater the width of the packaging box, the greater the distance between the two, and the smaller the width of the packaging box. , the smaller the distance between the two.
  • the clamping mechanism also includes a second support frame 421.
  • the second support frame 421 is used to support a second adsorption component.
  • the second adsorption component is located at the bottom of the second support frame 421.
  • two sets of slide rails are provided at the bottom of the second support frame 421, and slide grooves are provided at both ends of the first suction cup group 422 and the second suction cup group 423, so that the slide grooves follow the slide rails. Slide to adjust the distance between the first suction cup group 422 and the second suction cup group 423 .
  • FIG. 10 is a schematic structural diagram of the base mechanism 50 for placing the unformed plate-shaped packaging box 20 .
  • the automatic packing box casing device 100 also includes a plurality of base mechanisms 50 , which are spaced apart along the extension direction of the cross beam 111 for placing unformed plate-shaped packaging boxes 20 .
  • the base mechanism 50 includes a plurality of rolling wheels for moving the unformed plate packaging box 20 .
  • the base mechanism 50 also includes a handle 52 and a positioning rod 51.
  • the positioning rod 51 is used to limit the position of the unformed plate-shaped packaging boxes 20, so that multiple unformed plate-shaped packaging boxes 20 can be stacked in an orderly manner.
  • the handle 52 can facilitate manual movement of the unformed plate-shaped packaging box 20 .
  • base mechanisms 50 of different sizes can be designed according to the sizes of packaging boxes of different sizes.
  • a QR code corresponding to the model of the refrigerator may be provided on the base mechanism 50 to indicate that the unformed plate-shaped packaging box 20 placed on the base mechanism 50 matches the refrigerator.
  • FIG. 11 is a schematic structural diagram of an assembly line for products to be boxed 200
  • FIG. 12 is a schematic structural diagram of an assembly line for folding and forming packaging boxes 30
  • the assembly line of the products to be boxed 200 is regarded as the first assembly line 400
  • the assembly line of the folded and formed packaging box 30 is regarded as the second assembly line 300
  • the second assembly line 300 and the gantry truss mechanism 10 are arranged side by side.
  • the first assembly line 400 is perpendicular to the second assembly line 300 and is located between the gantry truss mechanism 10 and the second assembly line 300
  • the boxing mechanism 40 is located on one side of the first assembly line 400 .
  • the second assembly line 300 is used to transport refrigerators.
  • the second assembly line 300 is provided with a scanning device 310 for identifying the model of the refrigerator and selecting a corresponding packaging box according to the model of the refrigerator.
  • the induction sensor will send a signal to the clamping cylinder 320.
  • the clamping cylinder 320 will hold the refrigerator against the first limit plate 330, and the refrigerator will be at the first limit plate 330. This position stops and no longer moves forward.
  • the first assembly line 400 is used to transport the folded and formed packaging boxes 30 .
  • the cylinder sensor senses the signal, and the positioning cylinder 410 extends to fix the folding and forming packaging box 30 on the limiting column 440 to prevent the folding and forming packaging box 30 from collapsing.
  • the folding and forming packaging box 30 is transported on the first assembly line 400.
  • the sensor stops moving after 430.
  • the working principle of this embodiment is as follows: According to the on-site refrigerator model production situation, the corresponding unformed plate-shaped packaging box 20 is prepared and placed on the base mechanism 50, and the unformed plate-shaped packaging box 20 is positioned by the positioning rod 51, so that the unformed plate-shaped packaging box 20 is positioned.
  • the plate-shaped packaging boxes 20 are stacked together neatly and orderly.
  • the scanning device 310 will scan the specific QR code on the refrigerator to identify the model of the refrigerator and send it to the control system.
  • the refrigerator will continue to be transported on the second assembly line 300. When the limit sensor is reached, the movement stops.
  • the clamping cylinder 320 holds the refrigerator against the first limit plate 330 , and the refrigerator stops at the designated position on the second assembly line 300 .
  • the control system will issue an instruction to the gantry truss mechanism 10.
  • the second motor 131 moves, driving the second gear 132 on the output shaft of the second motor 131 to rotate, thereby driving the second bracket 133 to move, and the cross beam 111 also moves accordingly. It can be driven by the forward and reverse rotation of the second motor 131.
  • the cross beam 111 moves forward and backward, and then stops moving after being adjusted to a suitable position.
  • the gantry truss mechanism 10 will send a signal to the first motor 141.
  • the first motor 141 Since the structure of the first gear 142 is fixed, the first motor 141 will rotate to drive the first adsorption structure 12 to move left and right. When the designated unformed shape is reached, The movement stops when the flat packaging box 20 is above the position, and the lifting cylinder 123 starts to move to drive the first support frame 122 to move. When it reaches the top of the unformed flat packaging box 20, the suction cup will automatically suck the unformed flat packaging box 20, and then the lifting cylinder 123 hangs the unformed plate-shaped packaging box 20, and the first motor 141 continues to operate to drive the first adsorption structure 12 to stop moving when it reaches above the first assembly line 400.
  • the unformed plate-shaped packaging box 20 is still sucked by four rows of suction cups and is in a folded state.
  • the control system continues to issue instructions, and the two rows of suction cups on the right are deflated.
  • the unformed plate-shaped packaging box 20 unfolds from the crease. Half of it is sucked by the two rows of suction cups on the left, and the other half naturally falls at the crease by its own gravity.
  • Packaging The whole box is in an unfolded state.
  • the cylinder sensor senses the signal
  • the positioning cylinder 410 extends to fix the folding and forming packaging box 30 on the limiting column 440 to prevent the packaging box from collapsing.
  • the foldable packaging box 30 is transported on the first assembly line 400. Under the limit of the second limiting plate 420 and the limiting column 440, it is ensured that the folding and formed packaging box 30 is transported in an unfolded manner, and stops moving after reaching the limit sensor 430. . At this time, the robot arm 41 starts to move. The robot arm of the robot arm 41 rotates and lifts to drive the second adsorption structure to around the folding forming packaging box 30. The chute on the second adsorption component can move left and right to adjust the first suction cup group 422 and the second suction cup.
  • the distance between the groups 423 is such that the foldable packaging box 30 is clamped, and then the foldable packaging box 30 is placed above the refrigerator through the rotation and lifting of each movement mechanism of the robotic arm.
  • the suction cup of the second adsorption structure is deflated, thereby the foldable packaging box 30 is 30 is set on the outside of the refrigerator under the action of gravity.
  • the automatic packaging box casing device 100 provided by this embodiment, on the one hand, adds a robot to clamp and fold the forming packaging box 30, which solves the problem of insufficient manual operation height; on the other hand, it improves the mechanization and intelligence of the existing equipment, requiring only manual operation.
  • the automatic boxing function can be realized; on the other hand, different base mechanisms 50 are set according to different refrigerators, so that the packaging boxes can be automatically matched according to the refrigerator model, reducing labor costs and operating time. , can match different packaging boxes according to different models of refrigerators to achieve automatic boxing operation.
  • this embodiment can realize the automatic packing action of multiple models in the whole process, and is more intelligent than the traditional semi-automatic mechanism. After the factory has this device, it can reduce labor costs and operating time, reduce corporate costs and improve work efficiency.

Abstract

A device (100) for automatic boxing using a packaging box, comprising a gantry truss mechanism (10) and a boxing mechanism (40). The gantry truss mechanism (10) comprises a gantry truss (11) and a first suction structure (12) movably provided on the gantry truss (11); the first suction structure (12) is used for suctioning an unshaped packaging box sheet (20) located below the gantry truss (11), and folding the unshaped packaging box sheet (20) into a folded shaped packaging box (30); and the boxing mechanism (40) is used for fitting the folded shaped packaging box (30) onto a product to be boxed (200).

Description

包装箱自动套箱装置Automatic packaging device 技术领域Technical field
本发明涉及自动化设备技术领域,特别是涉及一种包装箱自动套箱装置。The present invention relates to the technical field of automation equipment, and in particular, to an automatic packing device for packaging boxes.
背景技术Background technique
冰箱总装下线入库的时候,需要套上包装箱,人工操作的话至少需要两个人操作,操作动作繁琐且耗时较多。旺季的时候冰箱流水速度加快,人工往往跟不上生产节拍。When the refrigerator is finally assembled and put into storage, it needs to be packed in a packaging box. Manual operation requires at least two people, which is cumbersome and time-consuming. During the peak season, the flow of water in the refrigerator speeds up, and labor often cannot keep up with the production pace.
现有技术方案存在以下缺点:1.冰箱总装出来进入流水线后需要至少两个员工手动套包装箱,耗费人力;2.有的冰箱比较高加上包装箱就会更高,一般人工不好操作,耗费时间;3.现有的半自动化上包装箱设备流程不完善,不能从根本上解决套包装箱繁琐问题;4.工厂有多条流水线对应多种型号冰箱,需要人工套不同规格的包装箱,增加了工序。The existing technical solution has the following shortcomings: 1. After the refrigerator is assembled and enters the assembly line, at least two employees are required to manually assemble the packaging box, which is labor-intensive; 2. Some refrigerators are relatively tall and the packaging box will be even higher, which is generally difficult to operate manually. , time-consuming; 3. The existing semi-automatic packaging box equipment process is imperfect and cannot fundamentally solve the tedious problem of packaging boxes; 4. The factory has multiple assembly lines corresponding to various types of refrigerators, which requires manual packaging of different specifications. box, adding a process.
发明内容Contents of the invention
本发明的目的是要提供一种包装箱自动套箱装置,解决现有技术中冰箱套箱生产线人工操作耗时较长的技术问题。The purpose of the present invention is to provide an automatic box-packing device to solve the technical problem in the prior art that manual operation of a refrigerator box-packing production line takes a long time.
根据本发明的目的,本发明提供了一种包装箱自动套箱装置,包括:According to the purpose of the invention, the invention provides an automatic packing device for packaging boxes, which includes:
龙门桁架机构,包括龙门桁架和可移动地设置在所述龙门桁架处的第一吸附结构,所述第一吸附结构用于吸附位于所述龙门桁架下方的未成型板状包装箱,并将所述未成型板状包装箱展开为折叠成型包装箱;The gantry truss mechanism includes a gantry truss and a first adsorption structure movably disposed at the gantry truss. The first adsorption structure is used to adsorb unformed plate-shaped packaging boxes located below the gantry truss and store them. The unformed plate-shaped packaging box is unfolded into a folded and formed packaging box;
套箱机构,用于将所述折叠成型包装箱套装至待套箱产品上。The boxing mechanism is used to fit the folded packaging box onto the product to be boxed.
进一步地,所述第一吸附结构包括间隔开布置的多组第一吸附组件,至少两组所述第一吸附组件用于分别吸附所述未成型板状包装箱的折痕两侧的部分;所述第一吸附结构设置成在带动所述未成型板状包装箱上升至预设位置后停用所述折痕一侧的所述第一吸附组件,使得所述折痕另一侧的未成型板状包装箱的部分自然展开,从而使得所述未成型板状包装箱展开为折叠成型包装箱。Further, the first adsorption structure includes a plurality of sets of first adsorption assemblies arranged at intervals, and at least two sets of the first adsorption assemblies are used to respectively adsorb parts on both sides of the fold of the unformed plate-shaped packaging box; The first adsorption structure is configured to deactivate the first adsorption component on one side of the fold after driving the unformed plate-shaped packaging box to rise to a preset position, so that the unformed plate packaging box on the other side of the fold is deactivated. Part of the shaped plate-shaped packaging box is naturally unfolded, so that the unshaped plate-shaped packaging box is unfolded into a folded formed packaging box.
进一步地,所述第一吸附结构还包括:Further, the first adsorption structure also includes:
第一支撑架,用于支撑所述第一吸附组件,且所述第一吸附组件位于所述第一支撑架的底部;A first support frame is used to support the first adsorption component, and the first adsorption component is located at the bottom of the first support frame;
升降气缸,与所述第一支撑架连接,用于带动所述第一支撑架进行升降运动;A lifting cylinder is connected to the first support frame and used to drive the first support frame to perform lifting movement;
所述第一吸附组件设置成在所述升降气缸的带动下带动所述未成型板状包装箱上升至所述预设位置。The first adsorption component is configured to drive the unformed plate-shaped packaging box to rise to the preset position under the driving of the lifting cylinder.
进一步地,所述龙门桁架包括横梁,所述龙门桁架机构还包括与所述第一吸附结构及所述横梁均相连的纵向机构,所述纵向机构构造成在受控下带动所述第一吸附结构沿所述横梁的延伸方向移动。Further, the gantry truss includes a cross beam, and the gantry truss mechanism also includes a longitudinal mechanism connected to both the first adsorption structure and the cross beam, and the longitudinal mechanism is configured to drive the first adsorption under control. The structure moves along the extension of the beam.
进一步地,所述横梁上设有沿其延伸方向延伸的第一齿条机构,所述纵向机构包括第一电机和第一齿轮,所述第一电机与所述第一吸附结构连接,所述第一齿轮套设在所述第一电 机的输出轴上且与所述第一齿条结构啮合,以在所述第一电机开启时转动,从而带动所述第一吸附结构沿所述横梁的延伸方向移动。Further, the cross beam is provided with a first rack mechanism extending along its extension direction, the longitudinal mechanism includes a first motor and a first gear, the first motor is connected to the first adsorption structure, and the The first gear is sleeved on the first electric The output shaft of the machine is engaged with the first rack structure to rotate when the first motor is turned on, thereby driving the first adsorption structure to move along the extension direction of the cross beam.
进一步地,所述龙门桁架机构还包括与所述横梁连接的横向机构,所述横向机构构造成在受控下带动所述横梁、所述纵向机构和所述第一吸附结构沿垂直于所述龙门桁架的延伸方向移动。Further, the gantry truss mechanism also includes a transverse mechanism connected to the cross beam, and the transverse mechanism is configured to drive the cross beam, the longitudinal mechanism and the first adsorption structure along a direction perpendicular to the The extension direction of the gantry truss moves.
进一步地,所述龙门桁架还包括立柱和沿垂直于所述横梁延伸方向延伸且与所述立柱连接的第一支架,所述横向机构包括:Further, the gantry truss also includes a column and a first bracket extending perpendicular to the extension direction of the cross beam and connected to the column, and the transverse mechanism includes:
滑动组件,可滑动地与所述第一支架连接且与所述横梁连接,所述滑动组件上设有沿所述第一支架延伸方向延伸的第二齿条结构;A sliding component is slidably connected to the first bracket and to the cross beam. The sliding component is provided with a second rack structure extending along the extension direction of the first bracket;
第二电机,与所述立柱连接;a second motor connected to the column;
第二齿轮,套设在所述第二电机的输出轴上且与所述第二齿条结构啮合,以在所述第二电机开启时转动,从而使得所述滑动组件相对于所述第一支架滑动,从而带动所述横梁、所述纵向机构和所述第一吸附结构沿垂直于所述龙门桁架的延伸方向移动。A second gear is sleeved on the output shaft of the second motor and meshes with the second rack structure to rotate when the second motor is turned on, so that the sliding component is relative to the first The bracket slides, thereby driving the cross beam, the longitudinal mechanism and the first adsorption structure to move in a direction perpendicular to the extension direction of the gantry truss.
进一步地,所述套箱机构包括机械手及与所述机械手连接的夹持结构,所述夹持结构用于对所述折叠成型包装箱进行夹紧,以在所述机械手运行时跟随移动,从而将所述折叠成型包装箱套装至待套箱产品上。Further, the box-casing mechanism includes a manipulator and a clamping structure connected to the manipulator. The clamping structure is used to clamp the folding forming packaging box so as to follow the movement when the manipulator is running, so that Fit the folded packaging box onto the product to be boxed.
进一步地,所述夹持结构包括第二吸附组件,所述第二吸附组件具有相对设置的第一吸盘组和第二吸盘组,所述第一吸盘组和所述第二吸盘组构造成位于所述折叠成型包装箱的两侧,以夹持所述折叠成型包装箱,并在所述机械手运行时带动所述折叠成型包装箱移动。Further, the clamping structure includes a second adsorption component, the second adsorption component has a first suction cup group and a second suction cup group arranged oppositely, and the first suction cup group and the second suction cup group are configured to be located at Both sides of the foldable packaging box are used to clamp the foldable packaging box and drive the folding packaging box to move when the robot is running.
进一步地,所述第一吸盘组和所述第二吸盘组之间的距离可调节。Further, the distance between the first suction cup group and the second suction cup group is adjustable.
本发明的有益效果是:本发明的包装箱自动套箱装置包括龙门桁架机构和套箱机构,龙门桁架机构包括龙门桁架和可移动地设置在第一吸附组件龙门桁架处的第一吸附结构,第一吸附组件第一吸附结构用于吸附位于第一吸附组件龙门桁架下方的未成型板状包装箱,并将第一吸附组件未成型板状包装箱展开为折叠成型包装箱。套箱机构用于将第一吸附组件折叠成型包装箱套装至待套箱产品上。上述技术方案通过吸附结构能够实现包装箱的自动展开,不需要人工展开包装箱,实现了自动化展开包装箱,节省了人工,且相对于人工展开包装箱,耗时相对较短。The beneficial effects of the present invention are: the automatic packing box device of the present invention includes a gantry truss mechanism and a box casing mechanism. The gantry truss mechanism includes a gantry truss and a first adsorption structure movably disposed at the first adsorption component gantry truss; The first adsorption structure of the first adsorption component is used to adsorb the unformed plate-shaped packaging box located under the gantry truss of the first adsorption component, and unfold the unformed plate-shaped packaging box of the first adsorption component into a folded molded packaging box. The boxing mechanism is used to set the first adsorption component into a folded packaging box onto the product to be boxed. The above technical solution can realize the automatic expansion of the packaging box through the adsorption structure, and does not require manual expansion of the packaging box. It realizes automatic expansion of the packaging box, saves labor, and is relatively shorter in time than manual expansion of the packaging box.
进一步地,本发明中龙门桁架机构还包括横向机构,其与横梁连接,横向机构构造成在受控下带动横梁、纵向机构和第一吸附结构沿垂直于龙门桁架的延伸方向移动。上述技术方案中横梁的位置是可以调节的,从而可以根据不同大小的未成型板状包装箱移动横梁的位置,使得第一吸附结构对准未成型板状包装箱,以吸附未成型板状包装箱。Furthermore, the gantry truss mechanism in the present invention also includes a transverse mechanism, which is connected to the cross beam. The transverse mechanism is configured to drive the cross beam, the longitudinal mechanism and the first adsorption structure to move in a direction perpendicular to the extension of the gantry truss under control. The position of the cross beam in the above technical solution is adjustable, so that the position of the cross beam can be moved according to unformed plate packaging boxes of different sizes, so that the first adsorption structure is aligned with the unformed plate packaging box to absorb the unformed plate packaging. box.
附图说明Description of drawings
图1是根据本发明一个实施例的包装箱自动套箱装置一种状态的示意性结构图;Figure 1 is a schematic structural diagram of a state of an automatic packing device for packaging boxes according to an embodiment of the present invention;
图2是根据本发明一个实施例的包装箱自动套箱装置另一种状态的示意性结构图; Figure 2 is a schematic structural diagram of another state of the automatic packing device for packaging boxes according to one embodiment of the present invention;
图3是图1所示包装箱自动套箱装置中第一吸附结构的示意性结构图;Figure 3 is a schematic structural diagram of the first adsorption structure in the automatic packaging box packing device shown in Figure 1;
图4是图1所示包装箱自动套箱装置中纵向机构的示意性结构图;Figure 4 is a schematic structural diagram of the longitudinal mechanism in the automatic packaging box packing device shown in Figure 1;
图5是图1所示包装箱自动套箱装置中龙门桁架一个角度的示意性结构图;Figure 5 is a schematic structural diagram from one angle of the gantry truss in the automatic packaging box packing device shown in Figure 1;
图6是图1所示包装箱自动套箱装置中龙门桁架另一个角度的示意性结构图;Figure 6 is a schematic structural diagram of the gantry truss in the automatic packaging box packing device shown in Figure 1 from another angle;
图7是图1所示包装箱自动套箱装置中横向机构的示意性结构图;Figure 7 is a schematic structural diagram of the transverse mechanism in the automatic packaging box packing device shown in Figure 1;
图8是图1所示包装箱自动套箱装置中套箱机构的示意性结构图;Figure 8 is a schematic structural diagram of the box-packing mechanism in the automatic box-packing device shown in Figure 1;
图9是图8所示套箱机构中夹持结构的示意性结构图;Figure 9 is a schematic structural diagram of the clamping structure in the boxing mechanism shown in Figure 8;
图10是用于放置未成型板状包装箱的底座机构的示意性结构图;Figure 10 is a schematic structural diagram of a base mechanism for placing unformed plate packaging boxes;
图11是待套箱产品的流水线的示意性结构图;Figure 11 is a schematic structural diagram of an assembly line for products to be boxed;
图12是折叠成型包装箱的流水线的示意性结构图。Figure 12 is a schematic structural diagram of an assembly line for folding and forming packaging boxes.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面结合附图和具体实施例对本发明进行详细描述。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be described in detail below with reference to the drawings and specific embodiments.
图1是根据本发明一个实施例的包装箱自动套箱装置100一种状态的示意性结构图,图2是根据本发明一个实施例的包装箱自动套箱装置100另一种状态的示意性结构图。如图1和图2所示,在一个具体的实施例中,包装箱自动套箱装置100包括龙门桁架机构10和套箱机构40,龙门桁架机构10包括龙门桁架11和可移动地设置在龙门桁架11处的第一吸附结构12,第一吸附结构12用于吸附位于龙门桁架11下方的未成型板状包装箱20,并将未成型板状包装箱20展开为折叠成型包装箱30。套箱机构40用于将折叠成型包装箱30套装至待套箱产品200上。这里,图1中第一吸附结构12处于吸附未成型板状包装箱20状态,图2中第一吸附结构12将未成型板状包装箱20展开成折叠成型包装箱30。在该实施例中,待套箱产品200为冰箱。FIG. 1 is a schematic structural diagram of the automatic packing device 100 for packaging boxes in one state according to one embodiment of the present invention. FIG. 2 is a schematic diagram of another state of the automatic packing device 100 for packaging boxes according to one embodiment of the present invention. Structure diagram. As shown in FIGS. 1 and 2 , in a specific embodiment, the automatic packing box casing device 100 includes a gantry truss mechanism 10 and a casing mechanism 40 . The gantry truss mechanism 10 includes a gantry truss 11 and a gantry truss movably arranged on the gantry. The first adsorption structure 12 at the truss 11 is used to adsorb the unformed plate-shaped packaging box 20 located below the gantry truss 11 and unfold the unformed plate-shaped packaging box 20 into a folded and formed packaging box 30. The boxing mechanism 40 is used to fit the folded packaging box 30 onto the product 200 to be boxed. Here, the first adsorption structure 12 in FIG. 1 is in a state of adsorbing the unformed plate-shaped packaging box 20 , and the first adsorption structure 12 in FIG. 2 unfolds the unformed plate-shaped packaging box 20 into a folded and formed packaging box 30 . In this embodiment, the product 200 to be boxed is a refrigerator.
该实施例通过吸附结构能够实现包装箱的自动展开,不需要人工展开包装箱,实现了自动化展开包装箱,节省了人工,且相对于人工展开包装箱,耗时相对较短。This embodiment can realize automatic expansion of the packaging box through the adsorption structure, and does not require manual expansion of the packaging box. It realizes automatic expansion of the packaging box, saves labor, and takes a relatively shorter time than manual expansion of the packaging box.
图3是图1所示包装箱自动套箱装置100中第一吸附结构12的示意性结构图。如图3所示,在该实施例中,第一吸附结构12包括间隔开布置的多组第一吸附组件121,至少两组第一吸附组件121用于分别吸附未成型板状包装箱20的折痕两侧的部分。第一吸附结构12设置成在带动未成型板状包装箱20上升至预设位置后停用折痕一侧的第一吸附组件121,使得折痕另一侧的未成型板状包装箱20的部分自然展开,从而使得未成型板状包装箱20展开为折叠成型包装箱30。FIG. 3 is a schematic structural diagram of the first adsorption structure 12 in the automatic packaging box packing device 100 shown in FIG. 1 . As shown in Figure 3, in this embodiment, the first adsorption structure 12 includes a plurality of sets of first adsorption assemblies 121 arranged at intervals, and at least two sets of first adsorption assemblies 121 are used to respectively adsorb the unformed plate-shaped packaging boxes 20. The parts on either side of the crease. The first adsorption structure 12 is configured to deactivate the first adsorption component 121 on one side of the fold after driving the unformed plate-shaped packaging box 20 to rise to the preset position, so that the unformed plate-shaped packaging box 20 on the other side of the fold is The portion is naturally unfolded, so that the unformed plate-shaped packaging box 20 unfolds into a folded and formed packaging box 30 .
在该实施例中,如图3所示,所述第一吸附组件121的数量为四个,每一吸附组件包括前后两个间隔布置的吸盘。在其他实施例中,也可以设置成前后间隔布置的两个吸爪,还可以是其他具有吸附力的部件。在其他实施例中,每个吸附组件中吸盘的数量可以根据包装箱的大小来具体设定。 In this embodiment, as shown in FIG. 3 , the number of the first adsorption components 121 is four, and each adsorption component includes two suction cups arranged at intervals in front and back. In other embodiments, it can also be provided as two suction claws spaced back and forth, or other components with adsorption force. In other embodiments, the number of suction cups in each adsorption assembly can be specifically set according to the size of the packaging box.
具体地,左侧两组第一吸附组件121用于吸附未成型板状包装箱20的折痕一侧的部分,右侧两组第一吸附组件121用于吸附未成型板状包装箱20的折痕另一侧的部分。在其他实施例中,多个第一吸附组件121的数量可以根据具体设计需求进行设定,例如可以根据未成型板状包装箱20的大小来设定。包装箱越大,第一吸附组件121的数量越多,包装箱越小,第一吸附组件121的数量就越少。未成型板状包装箱20的折痕两侧部分的第一吸附组件121的数量可以不相同,也可以设置成相同的。例如,可以设计成左侧有三个第一吸附组件121,右侧有两个第一吸附组件121等。Specifically, the two sets of first adsorption assemblies 121 on the left are used to adsorb the portion on the fold side of the unformed plate-shaped packaging box 20 , and the two sets of first adsorption assemblies 121 on the right are used to adsorb the parts of the unformed plate-shaped packaging box 20 The part on the other side of the crease. In other embodiments, the number of the plurality of first adsorption assemblies 121 can be set according to specific design requirements, for example, according to the size of the unformed plate-shaped packaging box 20 . The larger the packaging box, the greater the number of first adsorption assemblies 121 , and the smaller the packaging box, the smaller the number of first adsorption assemblies 121 . The number of first adsorption assemblies 121 on both sides of the fold of the unformed plate-shaped packaging box 20 may be different, or may be set to be the same. For example, it can be designed so that there are three first adsorption assemblies 121 on the left side, two first adsorption assemblies 121 on the right side, and so on.
当第一吸附组件121要吸附未成型板状包装箱20时所有的第一吸附组件121吸气,从而吸附未成型板状包装箱20。当需要将未成型板状包装箱20展开为折叠成型包装箱30时,未成型板状包装箱20折痕的一侧的第一吸附组件121放气,另一侧的第一吸附组件121继续吸气,从而使得仅一侧的包装箱部分自然落下,沿着折痕形成折叠成型包装箱30,折叠成型包装箱30的形状参见图1和图2。When the first adsorption components 121 want to adsorb the unformed plate-shaped packaging box 20, all the first adsorption components 121 inhale air, thereby adsorbing the unformed plate-shaped packaging box 20. When the unformed plate-shaped packaging box 20 needs to be unfolded into a folded molded packaging box 30, the first adsorption component 121 on one side of the fold of the unformed plate-shaped packaging box 20 deflates, and the first adsorption component 121 on the other side continues to Inhale, so that only one side of the packaging box part naturally falls down, and a folded and formed packaging box 30 is formed along the crease. The shape of the folded and formed packaging box 30 is shown in Figures 1 and 2.
在该实施例中,第一吸附结构12还包括第一支撑架122和升降气缸123,第一支撑架122用于支撑第一吸附组件121,且第一吸附组件121位于第一支撑架122的底部。升降气缸123与第一支撑架122连接,用于带动第一支撑架122进行升降运动。可以理解为升降气缸123是用来带动第一吸附组件121做升降运动的。In this embodiment, the first adsorption structure 12 also includes a first support frame 122 and a lifting cylinder 123. The first support frame 122 is used to support the first adsorption component 121, and the first adsorption component 121 is located on the first support frame 122. bottom. The lifting cylinder 123 is connected to the first support frame 122 and is used to drive the first support frame 122 to perform lifting movement. It can be understood that the lifting cylinder 123 is used to drive the first adsorption component 121 to perform lifting movement.
第一吸附组件121设置成在升降气缸123的带动下带动未成型板状包装箱20上升至预设位置。The first adsorption component 121 is configured to drive the unformed plate-shaped packaging box 20 to rise to a preset position under the driving of the lifting cylinder 123 .
图4是图1所示包装箱自动套箱装置100中纵向机构14的示意性结构图。如图4所示,在该实施例中,龙门桁架11包括横梁111,龙门桁架机构10还包括纵向机构14,其与第一吸附结构12连接且与横梁111连接,纵向机构14构造成在受控下带动第一吸附结构12沿横梁111的延伸方向移动。可以理解为,纵向机构14是用于带动第一吸附结构12从放置未成型板状包装箱20的上方移动至折叠成型包装箱30的流水线的上方。FIG. 4 is a schematic structural diagram of the longitudinal mechanism 14 in the automatic packaging box packing device 100 shown in FIG. 1 . As shown in Figure 4, in this embodiment, the gantry truss 11 includes a cross beam 111, and the gantry truss mechanism 10 also includes a longitudinal mechanism 14, which is connected to the first adsorption structure 12 and to the cross beam 111. The longitudinal mechanism 14 is configured to Under control, the first adsorption structure 12 is driven to move along the extension direction of the cross beam 111 . It can be understood that the longitudinal mechanism 14 is used to drive the first adsorption structure 12 to move from above where the unformed plate-shaped packaging box 20 is placed to above the assembly line where the formed packaging box 30 is folded.
参见图1和图2,纵向机构14带动第一吸附组件121将未成型板状包装箱20移动至折叠成型包装箱30的流水线的上方,然后包装箱一侧的第一吸附组件121放气,从而使得该侧的包装箱部分自然落下,沿着折痕形成折叠成型包装箱30,并位于折叠成型包装箱30的流水线上。上述的预设位置可以根据包装箱的高度来具体设定,设定条件需要使得包装箱自然落下的部分正好位于流水线上,也就是说,预设位置的高度与包装箱的高度一致。Referring to Figures 1 and 2, the longitudinal mechanism 14 drives the first adsorption component 121 to move the unformed plate-shaped packaging box 20 to above the assembly line of the folded and formed packaging box 30, and then the first adsorption component 121 on one side of the packaging box is deflated. Thereby, the packaging box part on this side naturally falls down, forming the folding and forming packaging box 30 along the crease, and is located on the assembly line of the folding and forming packaging box 30 . The above-mentioned preset position can be specifically set according to the height of the packaging box. The setting conditions need to make the naturally falling part of the packaging box exactly located on the assembly line. That is to say, the height of the preset position is consistent with the height of the packaging box.
在该实施例中,横梁111上设有沿其延伸方向延伸的第一齿条机构,纵向机构14包括第一电机141和第一齿轮142,第一电机141与第一吸附结构12连接。第一齿轮142套设在第一电机141的输出轴上且与第一齿条结构112啮合,以在第一电机141开启时转动,从而带动第一吸附结构12沿横梁111的延伸方向移动。当第一电机141启动时,第一齿轮142会跟随转动,从而可以相对于第一齿条结构112移动,从而带动第一吸附结构12沿着横梁111移动,通过第一电机141的正转和反转带动第一吸附结构12在放置未成型板状包装箱 20的上方与折叠成型包装箱30的流水线的上方之间往返。In this embodiment, the cross beam 111 is provided with a first rack mechanism extending along its extension direction. The longitudinal mechanism 14 includes a first motor 141 and a first gear 142 . The first motor 141 is connected to the first adsorption structure 12 . The first gear 142 is sleeved on the output shaft of the first motor 141 and meshes with the first rack structure 112 to rotate when the first motor 141 is turned on, thereby driving the first adsorption structure 12 to move along the extension direction of the cross beam 111 . When the first motor 141 starts, the first gear 142 will follow the rotation and can move relative to the first rack structure 112, thereby driving the first adsorption structure 12 to move along the cross beam 111. Through the forward rotation and rotation of the first motor 141, The reversal drives the first adsorption structure 12 to place the unformed plate packaging box. 20 and the upper part of the assembly line of the folding molding packaging box 30.
图5是图1所示包装箱自动套箱装置100中龙门桁架11的示意图,图6是图1所示包装箱自动套箱装置100中龙门桁架11另一视角的示意图,图7是图1所示包装箱自动套箱装置100中横向机构13的示意图。如图5、图6和图7所示,在该实施例中,龙门桁架机构10还包括横向机构13,其与横梁111连接,横向机构13构造成在受控下带动横梁111、纵向机构14和第一吸附结构12沿垂直于龙门桁架11的延伸方向移动。也就是说,第一吸附结构12不仅仅能够在上下、左右方向上移动,还可以在前后方向上移动,从而可以使得第一吸附结构12正对未成型板状包装箱20,可以根据不同类型,不同大小的未成型板状包装相同调节第一吸附结构12的位置。Figure 5 is a schematic diagram of the gantry truss 11 in the automatic packaging box casing device 100 shown in Figure 1 . Figure 6 is a schematic diagram of the gantry truss 11 in the automatic packaging box casing device 100 shown in Figure 1 . Figure 7 is a schematic diagram of the gantry truss 11 in the automatic packaging box casing device 100 shown in Figure 1 . Shown is a schematic diagram of the transverse mechanism 13 in the automatic box packing device 100. As shown in Figures 5, 6 and 7, in this embodiment, the gantry truss mechanism 10 also includes a transverse mechanism 13, which is connected to the cross beam 111. The transverse mechanism 13 is configured to drive the cross beam 111 and the longitudinal mechanism 14 under control. and the first adsorption structure 12 moves in a direction perpendicular to the extension direction of the gantry truss 11 . That is to say, the first adsorption structure 12 can not only move in the up and down, left and right directions, but also move in the front and rear direction, so that the first adsorption structure 12 can face the unformed plate-shaped packaging box 20. According to different types of , the position of the first adsorption structure 12 is adjusted similarly for unformed plate-shaped packages of different sizes.
具体地,龙门桁架11还包括立柱114和沿垂直于横梁111延伸方向延伸且与立柱114连接的第一支架113,横向机构13包括滑动组件、第二电机131和第二齿轮132,滑动组件可滑动地与第一支架113连接且与横梁111连接,滑动组件上设有沿第一支架113延伸方向延伸的第二齿条结构134。第二电机131与立柱114连接。第二齿轮132套设在第二电机131的输出轴上且与第二齿条结构134啮合,以在第二电机131开启时转动,从而使得滑动组件相对于第一支架113滑动,从而带动横梁111、纵向机构14和第一吸附结构12沿垂直于龙门桁架11的延伸方向移动。这里,滑动组件包括相互连接第二支架133和滑动底座135,第二支架133上设有第二齿条结构134且与横梁111连接。第一支架113上开设有滑槽,滑动底座135能够沿着滑槽移动以带动第二支架133移动,从而带动横梁111沿第一支架113的延伸方向移动,也就是前后方向移动。这里,横向机构13的数量为两个,两个横向机构13分别设置在横梁111的两端,并且两个第二电机131构造成同时开启与关闭,从而可以同步地带动横梁111移动。该实施例中的第一电机141和第二电机131均为异步电机。Specifically, the gantry truss 11 also includes a column 114 and a first bracket 113 extending in a direction perpendicular to the extension of the cross beam 111 and connected to the column 114. The transverse mechanism 13 includes a sliding assembly, a second motor 131 and a second gear 132. The sliding assembly can Slidingly connected to the first bracket 113 and to the cross beam 111 , the sliding assembly is provided with a second rack structure 134 extending along the extension direction of the first bracket 113 . The second motor 131 is connected with the column 114 . The second gear 132 is sleeved on the output shaft of the second motor 131 and meshes with the second rack structure 134 to rotate when the second motor 131 is turned on, thereby causing the sliding assembly to slide relative to the first bracket 113 to drive the cross beam. 111. The longitudinal mechanism 14 and the first adsorption structure 12 move in a direction perpendicular to the extension direction of the gantry truss 11 . Here, the sliding assembly includes a second bracket 133 and a sliding base 135 that are connected to each other. The second bracket 133 is provided with a second rack structure 134 and is connected to the cross beam 111 . The first bracket 113 is provided with a chute, and the sliding base 135 can move along the chute to drive the second bracket 133 to move, thereby driving the cross beam 111 to move along the extension direction of the first bracket 113, that is, to move forward and backward. Here, the number of the transverse mechanisms 13 is two. The two transverse mechanisms 13 are respectively provided at both ends of the cross beam 111, and the two second motors 131 are configured to be turned on and off at the same time, so that the cross beam 111 can be moved synchronously. Both the first motor 141 and the second motor 131 in this embodiment are asynchronous motors.
图8是图1所示包装箱自动套箱装置100中套箱机构40的示意性结构图,图9是图8所示套箱机构40中夹持结构42的示意性结构图。如图8和图9所示,在该实施例中,套箱机构40包括机械手41和夹持结构42,机械手41固定在安装座上,夹持结构42与机械手41连接,用于对折叠成型包装箱30进行夹紧,以在机械手41运行时跟随移动,从而将折叠成型包装箱30套装至待套箱产品200上。FIG. 8 is a schematic structural diagram of the box-packing mechanism 40 in the automatic box-packing device 100 shown in FIG. 1 , and FIG. 9 is a schematic structural diagram of the clamping structure 42 in the box-packing mechanism 40 shown in FIG. 8 . As shown in Figures 8 and 9, in this embodiment, the boxing mechanism 40 includes a manipulator 41 and a clamping structure 42. The manipulator 41 is fixed on the mounting base, and the clamping structure 42 is connected to the manipulator 41 for folding and forming. The packaging box 30 is clamped to follow the movement when the robot 41 is running, so that the folded packaging box 30 is set on the product 200 to be boxed.
具体地,夹持结构42包括第二吸附组件,第二吸附组件具有相对布置的第一吸盘组422和第二吸盘组423,两者间隔预设距离,第一吸盘组422和第二吸盘组423构造成位于折叠成型包装箱30的两侧,以夹持折叠成型包装箱30,并在机械手41运行时带动折叠成型包装箱30移动。Specifically, the clamping structure 42 includes a second adsorption component. The second adsorption component has a first suction cup group 422 and a second suction cup group 423 that are arranged oppositely and are separated by a preset distance. The first suction cup group 422 and the second suction cup group are 423 is configured to be located on both sides of the folding molded packaging box 30 to clamp the folding molded packaging box 30 and drive the folding molded packaging box 30 to move when the robot 41 is running.
从图8和图9中可以看出,第一吸盘组422和第二吸盘组423分别包括三组吸盘组,三组吸盘组间隔布置。在其他实施例中,吸盘组的数量可以根据包装箱的长度进行设定,包装箱的长度越长,吸盘组的数量越多,包装箱的长度越短,吸盘组的数量就越少。As can be seen from Figures 8 and 9, the first suction cup group 422 and the second suction cup group 423 respectively include three suction cup groups, and the three suction cup groups are arranged at intervals. In other embodiments, the number of suction cup groups can be set according to the length of the packaging box. The longer the length of the packaging box, the greater the number of suction cup groups. The shorter the length of the packaging box, the smaller the number of suction cup groups.
在一个优选地实施例中,第一吸盘组422和第二吸盘组423之间的距离可调节。可以理 解为,第一吸盘组422和第二吸盘组423之间的具体可以根据包装箱的宽度进行调节,包装箱的宽度越大,两者之间的距离就越大,包装箱的宽度越小,两者之间的距离就越小。In a preferred embodiment, the distance between the first suction cup group 422 and the second suction cup group 423 is adjustable. Reasonable The explanation is that the specific distance between the first suction cup group 422 and the second suction cup group 423 can be adjusted according to the width of the packaging box. The greater the width of the packaging box, the greater the distance between the two, and the smaller the width of the packaging box. , the smaller the distance between the two.
具体地,夹持机构还包括第二支撑架421,第二支撑架421用于支撑第二吸附组件,第二吸附组件位于第二支撑架421的底部。从图9中可以看出,第二支撑架421的底部设有两组滑轨,第一吸盘组422和第二吸盘组423的两端均设有滑槽,从而使得滑槽沿着滑轨滑动,从而调节第一吸盘组422和第二吸盘组423之间的距离。Specifically, the clamping mechanism also includes a second support frame 421. The second support frame 421 is used to support a second adsorption component. The second adsorption component is located at the bottom of the second support frame 421. As can be seen from Figure 9, two sets of slide rails are provided at the bottom of the second support frame 421, and slide grooves are provided at both ends of the first suction cup group 422 and the second suction cup group 423, so that the slide grooves follow the slide rails. Slide to adjust the distance between the first suction cup group 422 and the second suction cup group 423 .
当第一吸盘组422和第二吸盘组423位于折叠成型包装箱30的两侧时,所有吸盘进行吸气,以吸附折叠成型包装箱30。然后跟随机械手41的移动将包装箱转向180度,将其套在待套箱产品200上。When the first suction cup group 422 and the second suction cup group 423 are located on both sides of the folding and forming packaging box 30 , all the suction cups suck air to absorb the folding and forming packaging box 30 . Then follow the movement of the manipulator 41 to turn the packaging box 180 degrees, and put it on the product 200 to be boxed.
图10是用于放置未成型板状包装箱20的底座机构50的示意性结构图。如图10所示,在该实施例中,包装箱自动套箱装置100还包括多个底座机构50,其沿横梁111的延伸方向间隔布置,用于放置未成型板状包装箱20,具体地,底座机构50包括多个滚动轮,用于移动未成型板状包装箱20。底座机构50还包括拉手52和定位杆51,定位杆51用于对未成型板状包装箱20进行限位,使得多个未成型板状包装箱20整齐有序堆叠放置。拉手52可以方便人工移动未成型板状包装箱20。这里可以根据不同规格的包装箱的大小设计不同大小规格的底座机构50。底座机构50上可以设置与冰箱型号对应的二维码,以表示该底座机构50上放置的未成型板状包装箱20与冰箱相匹配。FIG. 10 is a schematic structural diagram of the base mechanism 50 for placing the unformed plate-shaped packaging box 20 . As shown in FIG. 10 , in this embodiment, the automatic packing box casing device 100 also includes a plurality of base mechanisms 50 , which are spaced apart along the extension direction of the cross beam 111 for placing unformed plate-shaped packaging boxes 20 . Specifically, , the base mechanism 50 includes a plurality of rolling wheels for moving the unformed plate packaging box 20 . The base mechanism 50 also includes a handle 52 and a positioning rod 51. The positioning rod 51 is used to limit the position of the unformed plate-shaped packaging boxes 20, so that multiple unformed plate-shaped packaging boxes 20 can be stacked in an orderly manner. The handle 52 can facilitate manual movement of the unformed plate-shaped packaging box 20 . Here, base mechanisms 50 of different sizes can be designed according to the sizes of packaging boxes of different sizes. A QR code corresponding to the model of the refrigerator may be provided on the base mechanism 50 to indicate that the unformed plate-shaped packaging box 20 placed on the base mechanism 50 matches the refrigerator.
图11是待套箱产品200的流水线的示意性结构图,图12是折叠成型包装箱30的流水线的示意性结构图。如图11和图12所示,在该实施例中,将待套箱产品200的流水线看作第一流水线400,将折叠成型包装箱30的流水线看作第二流水线300。从附图1中可以看出第二流水线300与龙门桁架机构10并排布置,第一流水线400垂直于第二流水线300且位于龙门桁架机构10与第二流水线300之间。套箱机构40位于第一流水线400的一侧。FIG. 11 is a schematic structural diagram of an assembly line for products to be boxed 200 , and FIG. 12 is a schematic structural diagram of an assembly line for folding and forming packaging boxes 30 . As shown in FIGS. 11 and 12 , in this embodiment, the assembly line of the products to be boxed 200 is regarded as the first assembly line 400 , and the assembly line of the folded and formed packaging box 30 is regarded as the second assembly line 300 . It can be seen from FIG. 1 that the second assembly line 300 and the gantry truss mechanism 10 are arranged side by side. The first assembly line 400 is perpendicular to the second assembly line 300 and is located between the gantry truss mechanism 10 and the second assembly line 300 . The boxing mechanism 40 is located on one side of the first assembly line 400 .
具体地,第二流水线300用来运输冰箱。第二流水线300上设有扫描设备310,用于识别冰箱的型号,以根据冰箱的型号选择对其对应的包装箱。当冰箱在第二流水线300上移动至第一限位板330处时感应传感器会发送一个信号给夹紧气缸320,夹紧气缸320将冰箱顶住在第一限位板330处,冰箱就在该位置停下,不再向前移动。Specifically, the second assembly line 300 is used to transport refrigerators. The second assembly line 300 is provided with a scanning device 310 for identifying the model of the refrigerator and selecting a corresponding packaging box according to the model of the refrigerator. When the refrigerator moves to the first limit plate 330 on the second assembly line 300, the induction sensor will send a signal to the clamping cylinder 320. The clamping cylinder 320 will hold the refrigerator against the first limit plate 330, and the refrigerator will be at the first limit plate 330. This position stops and no longer moves forward.
第一流水线400用来运输折叠成型包装箱30。当折叠成型包装箱30进入第二流水线300上时,气缸传感器感收到信号,定位气缸410伸出将折叠成型包装箱30固定在限位柱440上,防止折叠成型包装箱30倒塌。然后折叠成型包装箱30在第一流水线400上运输,在折叠成型包装箱30第二限位板420与限位柱440的限位下,保证折叠成型包装箱30呈展开式运输,到达限位传感器430后停止运动。The first assembly line 400 is used to transport the folded and formed packaging boxes 30 . When the folding and forming packaging box 30 enters the second assembly line 300, the cylinder sensor senses the signal, and the positioning cylinder 410 extends to fix the folding and forming packaging box 30 on the limiting column 440 to prevent the folding and forming packaging box 30 from collapsing. Then, the folding and forming packaging box 30 is transported on the first assembly line 400. Under the limit of the second limiting plate 420 and the limiting column 440 of the folding and forming packaging box 30, it is ensured that the folding and forming packaging box 30 is transported in an unfolded manner and reaches the limit position. The sensor stops moving after 430.
该实施例的工作原理为:根据现场冰箱型号排产情况,准备对应的未成型板状包装箱20放在底座机构50上,由定位杆51对未成型板状包装箱20进行定位,使未成型板状包装箱20整齐有序的堆叠在一起。当冰箱在第二流水线300上运输时,会经过扫描设备310, 扫描设备310会扫描冰箱上特定的二维码,以识别冰箱的型号并发送给控制系统,冰箱在第二流水线300上继续运输。当到达限位传感器时就会停止运动,此时夹紧气缸320将冰箱顶住在第一限位板330处,冰箱就在第二流水线300上的指定位置处停下。控制系统收到扫描设备310的信号后,会发出指令给龙门桁架机构10。初次起动时第二电机131动作,带动第二电机131输出轴上的第二齿轮132转动,从而带动第二支架133运动,横梁111也随之运动,通过第二电机131正反转就可以带动横梁111前后运动,调整至合适的位置后停止运动。龙门桁架机构10收到指令会发出信号给第一电机141,由于第一齿轮142结构是固定不动的,所以第一电机141就会自转带动第一吸附结构12左右运动,当到达指定未成型板状包装箱20位置上方时停止运动,升降气缸123开始动作带动第一支撑架122运动,到达未成型板状包装箱20上方时吸盘会自动吸住未成型板状包装箱20,然后升降气缸123悬挂住未成型板状包装箱20,第一电机141继续动作带动第一吸附结构12到第一流水线400上方时停止运动。此时未成型板状包装箱20还是由四排吸盘吸住,呈折叠状态。控制系统继续发出指令,右边的两排吸盘放气,未成型板状包装箱20从折痕处展开,一半由左边的两排吸盘吸住,另一半由自身重力在折痕处自然下落,包装箱整体呈展开状态。当折叠成型包装箱30进入第一流水线400时,气缸传感器感收到信号,定位气缸410伸出将折叠成型包装箱30固定在限位柱440上,防止包装箱倒塌。然后折叠成型包装箱30在第一流水线400上运输,在第二限位板420与限位柱440的限位下,保证折叠成型包装箱30呈展开式运输,到达限位传感器430后停止运动。这时机械手41开始动作,机械手41的机械臂通过旋转升降带动第二吸附结构到达折叠成型包装箱30左右,第二吸附组件上的滑槽可以左右运动,调节第一吸盘组422和第二吸盘组423之间的距离以夹紧折叠成型包装箱30,然后通过机械臂各个运动机构旋转升降将折叠成型包装箱30套在冰箱上方,第二吸附结构的吸盘放气,从而将折叠成型包装箱30在重力的作用下套在冰箱外部。The working principle of this embodiment is as follows: According to the on-site refrigerator model production situation, the corresponding unformed plate-shaped packaging box 20 is prepared and placed on the base mechanism 50, and the unformed plate-shaped packaging box 20 is positioned by the positioning rod 51, so that the unformed plate-shaped packaging box 20 is positioned. The plate-shaped packaging boxes 20 are stacked together neatly and orderly. When the refrigerator is transported on the second assembly line 300, it will pass through the scanning device 310. The scanning device 310 will scan the specific QR code on the refrigerator to identify the model of the refrigerator and send it to the control system. The refrigerator will continue to be transported on the second assembly line 300. When the limit sensor is reached, the movement stops. At this time, the clamping cylinder 320 holds the refrigerator against the first limit plate 330 , and the refrigerator stops at the designated position on the second assembly line 300 . After receiving the signal from the scanning device 310, the control system will issue an instruction to the gantry truss mechanism 10. When starting for the first time, the second motor 131 moves, driving the second gear 132 on the output shaft of the second motor 131 to rotate, thereby driving the second bracket 133 to move, and the cross beam 111 also moves accordingly. It can be driven by the forward and reverse rotation of the second motor 131. The cross beam 111 moves forward and backward, and then stops moving after being adjusted to a suitable position. After receiving the command, the gantry truss mechanism 10 will send a signal to the first motor 141. Since the structure of the first gear 142 is fixed, the first motor 141 will rotate to drive the first adsorption structure 12 to move left and right. When the designated unformed shape is reached, The movement stops when the flat packaging box 20 is above the position, and the lifting cylinder 123 starts to move to drive the first support frame 122 to move. When it reaches the top of the unformed flat packaging box 20, the suction cup will automatically suck the unformed flat packaging box 20, and then the lifting cylinder 123 hangs the unformed plate-shaped packaging box 20, and the first motor 141 continues to operate to drive the first adsorption structure 12 to stop moving when it reaches above the first assembly line 400. At this time, the unformed plate-shaped packaging box 20 is still sucked by four rows of suction cups and is in a folded state. The control system continues to issue instructions, and the two rows of suction cups on the right are deflated. The unformed plate-shaped packaging box 20 unfolds from the crease. Half of it is sucked by the two rows of suction cups on the left, and the other half naturally falls at the crease by its own gravity. Packaging The whole box is in an unfolded state. When the folding and forming packaging box 30 enters the first assembly line 400, the cylinder sensor senses the signal, and the positioning cylinder 410 extends to fix the folding and forming packaging box 30 on the limiting column 440 to prevent the packaging box from collapsing. Then, the foldable packaging box 30 is transported on the first assembly line 400. Under the limit of the second limiting plate 420 and the limiting column 440, it is ensured that the folding and formed packaging box 30 is transported in an unfolded manner, and stops moving after reaching the limit sensor 430. . At this time, the robot arm 41 starts to move. The robot arm of the robot arm 41 rotates and lifts to drive the second adsorption structure to around the folding forming packaging box 30. The chute on the second adsorption component can move left and right to adjust the first suction cup group 422 and the second suction cup. The distance between the groups 423 is such that the foldable packaging box 30 is clamped, and then the foldable packaging box 30 is placed above the refrigerator through the rotation and lifting of each movement mechanism of the robotic arm. The suction cup of the second adsorption structure is deflated, thereby the foldable packaging box 30 is 30 is set on the outside of the refrigerator under the action of gravity.
该实施例提供的包装箱自动套箱装置100,一方面增加机械手夹持折叠成型包装箱30,解决了人工操作高度不够的问题;另一方面提升现有设备的机械化和智能化,人工只需按照冰箱型号和设备在平台放好包装箱后就能实现自动套箱功能;再一方面根据不同的冰箱设置不同的底座机构50,实现包装箱按冰箱型号自动匹配,减少了人工成本和作业时间,能够根据不同型号的冰箱匹配不同的包装箱实现自动套箱操作。The automatic packaging box casing device 100 provided by this embodiment, on the one hand, adds a robot to clamp and fold the forming packaging box 30, which solves the problem of insufficient manual operation height; on the other hand, it improves the mechanization and intelligence of the existing equipment, requiring only manual operation. After placing the packaging boxes on the platform according to the refrigerator model and equipment, the automatic boxing function can be realized; on the other hand, different base mechanisms 50 are set according to different refrigerators, so that the packaging boxes can be automatically matched according to the refrigerator model, reducing labor costs and operating time. , can match different packaging boxes according to different models of refrigerators to achieve automatic boxing operation.
该实施例相比传统的人工套包装箱,能实现全程多型号的自动套箱动作,相比于传统的半自动化机构,更加智能化。工厂有了该装置后,能够减少了人工成本和作业时间,降低了企业成本和提高了工作效率。Compared with the traditional manual packing box, this embodiment can realize the automatic packing action of multiple models in the whole process, and is more intelligent than the traditional semi-automatic mechanism. After the factory has this device, it can reduce labor costs and operating time, reduce corporate costs and improve work efficiency.
以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围。 The above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently substituted. without departing from the spirit and scope of the technical solution of the present invention.

Claims (10)

  1. 一种包装箱自动套箱装置,其特征在于,包括:An automatic packing device for packaging boxes, which is characterized in that it includes:
    龙门桁架机构,包括龙门桁架和可移动地设置在所述龙门桁架处的第一吸附结构,所述第一吸附结构用于吸附位于所述龙门桁架下方的未成型板状包装箱,并将所述未成型板状包装箱展开为折叠成型包装箱;The gantry truss mechanism includes a gantry truss and a first adsorption structure movably disposed at the gantry truss. The first adsorption structure is used to adsorb unformed plate-shaped packaging boxes located below the gantry truss and store them. The unformed plate-shaped packaging box is unfolded into a folded and formed packaging box;
    套箱机构,用于将所述折叠成型包装箱套装至待套箱产品上。The boxing mechanism is used to fit the folded packaging box onto the product to be boxed.
  2. 根据权利要求1所述的包装箱自动套箱装置,其特征在于,所述第一吸附结构包括间隔开布置的多组第一吸附组件,至少两组所述第一吸附组件用于分别吸附所述未成型板状包装箱的折痕两侧的部分;所述第一吸附结构设置成在带动所述未成型板状包装箱上升至预设位置后停用所述折痕一侧的所述第一吸附组件,使得所述折痕另一侧的未成型板状包装箱的部分自然展开,从而使得所述未成型板状包装箱展开为折叠成型包装箱。The automatic packing box device of claim 1, wherein the first adsorption structure includes a plurality of groups of first adsorption assemblies arranged at intervals, and at least two groups of the first adsorption assemblies are used to respectively adsorb the The parts on both sides of the fold of the unformed plate-shaped packaging box; the first adsorption structure is configured to deactivate the parts on one side of the fold after driving the unformed plate-shaped packaging box to rise to a preset position. The first adsorption component causes the part of the unformed plate-shaped packaging box on the other side of the fold to naturally unfold, so that the unformed plate-shaped packaging box unfolds into a folded and formed packaging box.
  3. 根据权利要求2所述的包装箱自动套箱装置,其特征在于,所述第一吸附结构还包括:The automatic packing device for packaging boxes according to claim 2, wherein the first adsorption structure further includes:
    第一支撑架,用于支撑所述第一吸附组件,且所述第一吸附组件位于所述第一支撑架的底部;A first support frame is used to support the first adsorption component, and the first adsorption component is located at the bottom of the first support frame;
    升降气缸,与所述第一支撑架连接,用于带动所述第一支撑架进行升降运动;A lifting cylinder is connected to the first support frame and used to drive the first support frame to perform lifting movement;
    所述第一吸附组件设置成在所述升降气缸的带动下带动所述未成型板状包装箱上升至所述预设位置。The first adsorption component is configured to drive the unformed plate-shaped packaging box to rise to the preset position under the driving of the lifting cylinder.
  4. 根据权利要求1-3中任一项所述的包装箱自动套箱装置,其特征在于,所述龙门桁架包括横梁,所述龙门桁架机构还包括与所述第一吸附结构及所述横梁均相连的纵向机构,所述纵向机构构造成在受控下带动所述第一吸附结构沿所述横梁的延伸方向移动。The automatic packing device for packaging boxes according to any one of claims 1 to 3, characterized in that the gantry truss includes a cross beam, and the gantry truss mechanism further includes a structure that is connected to the first adsorption structure and the cross beam. Connected longitudinal mechanisms, the longitudinal mechanisms are configured to drive the first adsorption structure to move along the extension direction of the cross beam under control.
  5. 根据权利要求4所述的包装箱自动套箱装置,其特征在于,所述横梁上设有沿其延伸方向延伸的第一齿条机构,所述纵向机构包括第一电机和第一齿轮,所述第一电机与所述第一吸附结构连接,所述第一齿轮套设在所述第一电机的输出轴上且与所述第一齿条结构啮合,以在所述第一电机开启时转动,从而带动所述第一吸附结构沿所述横梁的延伸方向移动。The automatic packing device for packaging boxes according to claim 4, wherein the cross beam is provided with a first rack mechanism extending along its extension direction, and the longitudinal mechanism includes a first motor and a first gear. The first motor is connected to the first adsorption structure, and the first gear is sleeved on the output shaft of the first motor and meshes with the first rack structure, so that when the first motor is turned on, Rotate, thereby driving the first adsorption structure to move along the extension direction of the cross beam.
  6. 根据权利要求4所述的包装箱自动套箱装置,其特征在于,所述龙门桁架机构还包括与所述横梁连接的横向机构,所述横向机构构造成在受控下带动所述横梁、所述纵向机构和所述第一吸附结构沿垂直于所述龙门桁架的延伸方向移动。The automatic packing device of packaging boxes according to claim 4, wherein the gantry truss mechanism further includes a transverse mechanism connected to the cross beam, and the transverse mechanism is configured to drive the cross beam and the cross beam under control. The longitudinal mechanism and the first adsorption structure move in a direction perpendicular to the extension direction of the gantry truss.
  7. 根据权利要求6所述的包装箱自动套箱装置,其特征在于,所述龙门桁架还包括立柱和沿垂直于所述横梁延伸方向延伸且与所述立柱连接的第一支架,所述横向机构包括:The automatic packing box device of claim 6, wherein the gantry truss further includes a column and a first bracket extending in a direction perpendicular to the extending direction of the cross beam and connected to the column, and the transverse mechanism include:
    滑动组件,可滑动地与所述第一支架连接且与所述横梁连接,所述滑动组件上设有沿所述第一支架延伸方向延伸的第二齿条结构;A sliding component is slidably connected to the first bracket and to the cross beam. The sliding component is provided with a second rack structure extending along the extension direction of the first bracket;
    第二电机,与所述立柱连接; a second motor connected to the column;
    第二齿轮,套设在所述第二电机的输出轴上且与所述第二齿条结构啮合,以在所述第二电机开启时转动,从而使得所述滑动组件相对于所述第一支架滑动,从而带动所述横梁、所述纵向机构和所述第一吸附结构沿垂直于所述龙门桁架的延伸方向移动。A second gear is sleeved on the output shaft of the second motor and meshes with the second rack structure to rotate when the second motor is turned on, so that the sliding component is relative to the first The bracket slides, thereby driving the cross beam, the longitudinal mechanism and the first adsorption structure to move in a direction perpendicular to the extension direction of the gantry truss.
  8. 根据权利要求1-3中任一项所述的包装箱自动套箱装置,其特征在于,所述套箱机构包括机械手及与所述机械手连接的夹持结构,所述夹持结构用于对所述折叠成型包装箱进行夹紧,以在所述机械手运行时跟随移动,从而将所述折叠成型包装箱套装至待套箱产品上。The automatic packing device for packaging boxes according to any one of claims 1 to 3, characterized in that the packing mechanism includes a manipulator and a clamping structure connected to the manipulator, and the clamping structure is used to The folding and forming packaging box is clamped to follow the movement when the robot is running, thereby fitting the folding and forming packaging box onto the product to be boxed.
  9. 根据权利要求8所述的包装箱自动套箱装置,其特征在于,所述夹持结构包括第二吸附组件,所述第二吸附组件具有相对设置的第一吸盘组和第二吸盘组,所述第一吸盘组和所述第二吸盘组构造成位于所述折叠成型包装箱的两侧,以夹持所述折叠成型包装箱,并在所述机械手运行时带动所述折叠成型包装箱移动。The automatic packing device for packaging boxes according to claim 8, wherein the clamping structure includes a second adsorption component, and the second adsorption component has a first suction cup group and a second suction cup group arranged oppositely, so The first suction cup group and the second suction cup group are configured to be located on both sides of the folding molded packaging box to clamp the folding molded packaging box and drive the folding molded packaging box to move when the robot is running. .
  10. 根据权利要求9所述的包装箱自动套箱装置,其特征在于,所述第一吸盘组和所述第二吸盘组之间的距离可调节。 The automatic packing device for packaging boxes according to claim 9, wherein the distance between the first suction cup group and the second suction cup group is adjustable.
PCT/CN2023/106718 2022-07-14 2023-07-11 Device for automatic boxing using packaging box WO2024012432A1 (en)

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