WO2023284336A1

WO2023284336A1 - Fermentation device and method for partridge chicken feed processing protein additive

Info

Publication number: WO2023284336A1
Application number: PCT/CN2022/085431
Authority: WO
Inventors: 彭程; 孟玲琳; 朱化荣; 石风雷; 王建东
Original assignee: 安徽省正大源饲料集团有限公司
Priority date: 2021-07-13
Filing date: 2022-04-07
Publication date: 2023-01-19
Also published as: CN113502205A; CN113502205B; ZA202301274B

Abstract

A fermentation device and method for a partridge chicken feed processing protein additive. Common feed processing needs fermentation treatment of raw materials, and the raw materials entering the fermentation tank at different time points may cause the fermentation degree of the raw materials inside the fermentation tank to be varied, thereby affecting the finished products. Therefore, a fermentation device is provided, comprising a fermentation cylinder (1), and further comprising: a rotating structure, provided inside the fermentation cylinder (1); and fermentation tanks (27) and partition plates (17), wherein the fermentation tanks (27) are provided on the rotating structure by means of fixed snap-fitting structures; and a feeding structure, provided on one side of the fermentation cylinder (1); and a sealing structure, provided at the top of the rotating structure; and a cover plate structure, provided on a side wall of the fermentation cylinder (1). By providing the separated fermentation tanks (27), separation and fermentation can be performed for the raw materials which do not enter at the same time, so that finished products of different qualities can be obtained according to different raw materials, and the utilization rate of the raw materials can be improved.

Description

Fermentation device and method for processing protein additives for hemp chicken feed

technical field

The invention relates to a fermenting device, in particular to a fermenting device and method for processing protein additives for Ma chicken feed.

Background technique

Feed is used in farms and farmers to raise livestock and poultry, so the quality of the feed is the most direct means of affecting the output. Common feed processing needs to ferment the raw materials, and the raw materials entering the fermenter at different times will make the fermenter The degree of fermentation of the raw materials inside is uneven, which affects the finished product.

Contents of the invention

The object of the present invention is to provide a fermenting device and method for processing protein additives for Ma chicken feed, so as to solve the problems raised in the above-mentioned background technology.

To achieve the above object, the present invention provides the following technical solutions:

A fermenting device for processing protein additives for Ma chicken feed, comprising a fermenting cylinder, and further comprising:

The rotating structure is arranged inside the fermenting cylinder to realize the movement of the fermentation position; and:

A fermenter and a partition, the rotating structure is uniformly provided with partitions, and the fermenter is arranged on the rotating structure through a fixed clamping structure, so as to realize the separation of fermentation raw materials at different times; and:

The feed structure is arranged on one side of the fermenter and is used to feed the fermenter; and:

The sealing structure is arranged on the top of the rotating structure, and is used for absorbing and sealing the raw materials filled into the fermenter; and:

The cover plate structure is arranged on the side wall of the fermenting cylinder, and is used to remove the fermenting tank from the inside of the fermenting cylinder.

As a further solution of the present invention: the rotating structure includes a rotating driving structure arranged inside the fermentation drum; and:

The outer sleeve is arranged on the outside of the rotating drive structure, and is used for fixing the fixed clamping structure.

As a further solution of the present invention: the rotary drive structure includes a drive motor, a placement plate and a drive shaft, a sealing partition is fixed symmetrically up and down inside the fermentation cylinder, a driving motor is fixed on one side of the sealing partition, the The drive motor drives and connects the drive shaft, and an external sleeve is fixed on the outside of the drive shaft, and a placement plate is fixed on the bottom of the external sleeve for placing and fixing the fermenter.

As a further solution of the present invention: the feed structure includes a feed pipe and an inlet seal, an inlet is provided on the fermentation cylinder, and a feed pipe is fixed on the inlet through the inlet seal, the The feed pipe passes through the sealing partition and is arranged outside the sealing structure.

As a further solution of the present invention: the fixed clamping structure includes a fixed block, an arc-shaped block, an intermediate spring, a fixed threaded sleeve 1, a connecting plate, a rotating rod, a fixed threaded sleeve 2, a pressing handle and a connecting rod , the bottom of the fermenter is provided with a rotating groove, inside the rotating groove is fixed a fixed threaded sleeve one and a fixed threaded sleeve two, the fixed threaded sleeve one is rotated and arranged on the rotating rod, and the fixed threaded sleeve Two rotations are arranged on the connecting rod, the connecting rod and the rotating rod are connected in rotation, a connecting plate is fixed between the adjacent fixed threaded sleeves, and an intermediate spring is fixed between the adjacent rotating rod and the adjacent connecting rod. The end of the rotating rod is fixed with an arc-shaped block, and the outer sleeve is provided with a snap-in slot, and a fixed block is fixed inside the snap-in groove, and the fixed block is matched with the arc-shaped block, and the connection A pressing handle is fixed at the end of the rod.

As a further solution of the present invention: the sealing structure includes a sealing plate, a feed port, a temperature sensor, a humidity sensor and an eccentric wheel, the outer sleeve is fixed with a sealing plate through an electric telescopic rod, and the sealing plate is opened There is a feed inlet, and a sealing motor is fixed inside the sealing plate, and the sealing motor drives and connects an eccentric wheel, and the eccentric wheel cooperates with the feeding inlet, and a temperature sensor and a humidity sensor are fixed on one side of the sealing plate. The sealing plate seals the fermenter, and a heating plate is arranged inside the partition.

As a further solution of the present invention: the cover plate structure includes a cover plate, a placement protrusion, a pressing block and an internal spring, the side of the fermentation cylinder is provided with a removal groove, and the removal groove is symmetrically provided with a clamping groove up and down, An inner spring is fixed inside the clamping groove at the bottom, and a pressure block is fixed at the end of the inner spring, and the pressure block is slidably connected with the clamping groove.

A method for fermenting protein additives for Ma chicken feed processing: comprising the fermentation of three separate raw materials with different water contents, and the fermentation of the raw materials includes the following steps:

(1) First divide the fermentation raw materials into three grades according to the water content, 0-20%, 21-50%, 51-100%, and place the raw materials of these three grades in three different fermentation tanks Inside, and are respectively labeled Fermentation Tank No. 1, Fermentation Tank No. 2 and Fermentation Tank No. 3;

(2) Proportion the bacteria and pure water, mix and stir well to obtain a solution with a yeast content of 1.6-1.9cfu/mL, place the mixed solution inside the fermenter, and label it as a strain fermenter. The heating plate inside the plate heats the mixture, and the temperature sensor is used to control the temperature of the fermentation tank at 35-36°C;

(3) Simultaneously work the heating plate on the side of the strain fermentation tank and No. Remove the plate and use the heating plate to keep the temperature of the No. 3 fermenter at 60-65°C. Evaporate the moisture of the raw materials in the No. 3 fermenter and keep heating for 60 minutes;

(4) Divide the activated mixed solution in step 2 into three parts according to 1:1.5:2, place 1 part of the mixed solution in the No. 1 fermenter, 1.5 parts in the No. 2 fermenter, and 2 parts in the Inside the fermenter No. 3;

(5) Utilize temperature sensor and heating plate, control the temperature of No. 1 fermentation tank at 27-30 DEG C, control the temperature of No. 2 fermentation tank at 25-30 DEG C, control the temperature of No. 3 fermentation tank at 28-31 DEG C;

(6) Utilize the drive motor to rotate to drive No. 1 fermenter, No. 2 fermenter and No. 3 fermenter to rotate, rotate with forward rotation, the speed is 80 circles/min, rotate for 30min, then reverse rotation, the speed is 80 circles/min min, rotate for 30min;

(7) Standing and fermenting for 4-5 days, bagging and sealing the obtained raw materials.

Compared with the prior art, the beneficial effect of the present invention is that the present application can separate and ferment raw materials that are not at the same time by providing separated fermentation tanks, so that different quality finished products can be obtained according to different raw materials. The utilization rate of raw materials can be improved; the application provides a sealing structure and a cover plate structure, so that the fermenter can be easily installed and disassembled, and work efficiency can be ensured.

Description of drawings

Fig. 1 is a structural schematic diagram of a fermentation device and a method for processing protein additives for Ma chicken feed.

Fig. 2 is a schematic diagram of a fermentation device for processing protein additives for Ma chicken feed and a fixed clamping structure in the method.

Fig. 3 is a schematic diagram of the fermenting device and the position of the fermenter in the process of processing protein additives for Ma chicken feed.

Fig. 4 is a side view of the fixing clamping structure in the fermenting device and method of protein additive for processing Ma chicken feed.

Fig. 5 is a partially enlarged schematic diagram of part A in the fermentation device and method of protein supplementary material for Ma chicken feed processing.

Fig. 6 is a schematic diagram of the structure of the fermenter in the fermenting device and method of the protein additive for processing Ma chicken feed.

Explanation of reference signs: 1. fermentation cylinder; 2. external sleeve; 3. placement plate; 4. sealing partition; 5. drive motor; 6. cover plate; 7. humidity sensor; 8. feed inlet; 9. Eccentric wheel; 10, drive shaft; 11, feed pipe; 12, inlet seal; 13, temperature sensor; 14, place protrusion; 15, pressing block; 16, internal spring; 17, partition; Shape block; 19, fixed block; 20, intermediate spring; 21, connecting plate; 22, rotating rod; 23, fixed threaded sleeve two; 24, press handle; 25, connecting rod; 26, fixed threaded sleeve one 27. Fermentation tank.

detailed description

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Example 1

Please refer to Fig. 1 to Fig. 6, in the embodiment of the present invention, a fermenting device for processing protein additives for Ma chicken feed includes a fermenting cylinder 1, and also includes: a rotating structure arranged inside the fermenting cylinder 1 to realize the fermentation The movement of the position, the rotating structure includes a rotating drive structure and an external sleeve, and the fermentation cylinder 1 is symmetrically fixed with a sealing partition 4 up and down. The sealing partition 4 is used to seal the fermentation environment, thereby ensuring the effect of fermentation. A driving motor 5 is fixed between the sealing partition 4 and the fermentation cylinder 1, and the driving motor 5 drives and connects the driving shaft 10. The external sleeve 2 is fixed on the outside of the driving shaft 10, and the fixing of the fermenter 27 is realized by using the external sleeve 2. The outer bottom of the outer sleeve 2 is fixed with a sealing partition 4 for placing the fermenter 27 . Use the drive motor 5 to rotate to drive the drive shaft 10 to rotate, thereby driving the rotation of the outer sleeve 2, thereby ensuring that the fermentation tank 27 can rotate, and utilizing the sealing partition 4 to ensure the state of the fermentation environment; and:

Fermentation tank 27 and partition 17, the rotating structure is evenly provided with partitions 17, and the fermenting tank 27 is arranged on the rotating structure through a fixed clamping structure, which is used to realize the separation of fermentation raw materials at different times, fixed clamping The structure can fix the fermenter 27 on the outer sleeve 2, and the placement of a plurality of fermenter 27 in different fermentation states can be realized by using the partition 17; and:

The feeding structure is arranged on one side of the fermenting cylinder 1, and is used to feed the fermenting tank 27. The feeding structure includes an inlet, an inlet seal 12 and a feed pipe 11. The fermenting cylinder 1 There is an inlet on the top, and an inlet seal 12 is arranged on the inlet, and a feed pipe 11 is fixed on the inlet seal 12, and the feed pipe 11 passes through the upper sealing partition 4, which is convenient for unloading . Use the inlet seal 12 to seal the inlet, and use the feed pipe 11 to realize the entry of raw materials; and:

The sealing structure is arranged on the top of the rotating structure, and is used to realize filling and sealing the interior of the fermenter 27 with raw materials. The sealing structure includes a temperature sensor 13, a humidity sensor 7, a feed port 8, an eccentric wheel 9 and a sealing motor. A sealing plate is fixed on the top of the outer sleeve 2 through an electric telescopic rod. The sealing plate is provided with a feeding port 8, and the feeding is realized by using the feeding port 8. A temperature sensor 13 and a humidity sensor 7 are fixed on one side of the sealing plate. , for monitoring the temperature and humidity inside the fermenter 27, so as to ensure the state of fermentation, a placement slot is provided inside the sealing plate, a sealing motor is fixed on the placement slot, and the sealing motor drives and connects the eccentric wheel 9 , The eccentric wheel 9 can block the feed port 8, and when the eccentric wheel 9 rotates to the inside of the placement tank, the feed port 8 will be opened. When using the feed pipe 11 to feed, the sealing motor is removed, so that the eccentric wheel 9 rotates to the inside of the placement tank, so that the feed port 8 is exposed, so that the raw material enters the inside of the fermenter 27 through the feed port 8, thereby using The temperature and humidity of the temperature sensor 13 and the humidity sensor 7 are monitored, and the heating plate inside the partition 17 is used to generate heat to provide a heat source for fermentation; and:

The cover plate structure is arranged on the side wall of the fermentation cylinder 1, and is used to remove the fermenter 27 from the interior of the fermentation cylinder 1. The cover plate structure includes a cover plate 6, a placement protrusion 14, a pressing block 15 and an internal spring 16. The side of the fermentation cylinder 1 is provided with a removal slot, and the removal slot is symmetrically provided with snap-in slots up and down, and an inner spring 16 is fixed inside the snap-in slot below, and a pressing block 15 is fixed at the end of the inner spring 16. The briquetting block 15 is slidingly connected to the snap-in groove, and the two ends of the cover plate 6 are fixed with a placement protrusion 14. First, the placement protrusion 14 at the bottom is placed on the briquetting block 15, and the briquetting block 15 is compressed downward, so that the inner The spring 16 is compressed, and the placement protrusion 14 on the top of the cover plate 6 is lower than the opening of the removal slot, and the top of the cover plate 6 is pushed inward, and snapped into the snap-in slot, so that the internal spring 16 is used to bounce the cover plate 6 upward , to achieve clamping, it is convenient for the cover plate 6 to be disassembled.

The fixed clamping structure includes an arc-shaped block 18, a fixed block 19, an intermediate spring 20, a connecting plate 21, a rotating rod 22, a fixed threaded sleeve two 23, a pressing handle 24, a connecting rod 25 and a fixed threaded sleeve one 26, the bottom of the fermenter 27 is provided with a rotating groove, and inside the rotating groove are fixed threaded sleeve one 26 and fixed threaded sleeve two 23, and the fixed threaded sleeve one 26 and fixed threaded sleeve two 23 are fixed Connecting rod 25 and rotating rod 22 are respectively rotated, and the ends of connecting rod 25 and rotating rod 22 are hinged together. Intermediate springs 20 are respectively fixed between adjacent rotating rods 22 and adjacent connecting rods 25. Adjacent fixing threaded sleeves A connecting plate 21 is fixed between the cylinder one 26, a pressing handle 24 is fixed on the end of the connecting rod 25, an arc-shaped block 18 is fixed on the end of the rotating rod 22, and a fixed block 19 is fixed inside the rotating groove. 18 and the fixed block 19 form a clamping relationship. When it needs to be fixed, the fermenter 27 is pushed between the two partitions 17, so that the arc-shaped block 18 squeezes the middle spring 20 under the action of the fixed block 19 until the arc-shaped block 18 and the fixed block 19 snap together, the middle spring 20 is no longer squeezed; there is a gap between the fermenter 27 and the partition 17, when the fermenter 27 is removed, the fermenter 27 is manually pushed to continue moving towards the drive shaft 10, Manually press the push handle 24, so that the connecting rod 25 rotates under the action of the fixed threaded sleeve two 23, so that the rotating rod 22 rotates under the action of the fixed threaded sleeve one 26, so that the arc-shaped clamping block 18 and the fixed clamping block 19 disengaged, thereby removing the fermenter 27 from between the adjacent partitions 17.

Working principle: In the first step, the fermenter 27 is placed between the two partitions 17 on the placement plate 3, and the fermenter 27 is pushed so that the arc-shaped block 18 squeezes the middle spring 20 under the action of the fixed block 19 , until the arc-shaped clamping block 18 and the fixed clamping block 19 are clamped together, the middle spring 20 is no longer squeezed; the second step, when feeding with the feed pipe 11, the sealing motor is removed to make the eccentric wheel 9 rotate to the inside of the placement tank, so that the feed port 8 is exposed, so that the raw material enters the interior of the fermenter 27 through the feed port 8, and after the end, the sealing plate is moved longitudinally to cover the fermenter 27 to achieve sealing; the third step is to drive the motor 5 action, driving the drive shaft 10, the fermenter 27 filled with raw materials deviates from the feed pipeline 11, and fills the fermenter 27 that is not full with raw materials. During this process, the heating plate inside the partition 17 works, and the fermenter 27 Heating; the fourth step is to use the temperature sensor 13 and the humidity sensor 7 to detect the fermentation state inside the fermenter 27. After the fermentation, the drive motor 5 is used to drive the fermenter 27 to the position of the removal tank, and the fermenter 27 is disassembled.

A method for fermenting protein additives for Ma chicken feed processing: including the fermentation of three separated raw materials with different water contents, and the fermentation of the raw materials includes the following steps:

It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims

A fermenting device for processing protein additives for Ma chicken feed, including a fermenting cylinder, is characterized in that it also includes:

The rotating structure is arranged inside the fermenting cylinder to realize the movement of the fermentation position; and:

A fermenter and a partition, the rotating structure is uniformly provided with partitions, and the fermenter is arranged on the rotating structure through a fixed clamping structure, so as to realize the separation of fermentation raw materials at different times; and:

The feed structure is arranged on one side of the fermenter and is used to feed the fermenter; and:

The sealing structure is arranged on the top of the rotating structure, and is used for filling and sealing the interior of the fermenter with raw materials; and:

The cover plate structure is arranged on the side wall of the fermenting cylinder, and is used to remove the fermenting tank from the inside of the fermenting cylinder.
The fermentation device for processing protein additives for Ma chicken feed according to claim 1, wherein the rotating structure includes a rotating driving structure, which is arranged inside the fermenting cylinder; and:

The outer sleeve is arranged outside the rotary driving structure, and is used for fixing the fixed clamping structure.
According to claim 1, the fermenting device for processing protein additives in Ma chicken feed is characterized in that, the rotary drive structure includes a drive motor, a placement plate and a drive shaft, and a sealing partition is symmetrically fixed up and down inside the fermenting cylinder, A drive motor is fixed on one side of the sealing partition, and the drive motor is connected to a drive shaft. An external sleeve is fixed outside the drive shaft, and a placement plate is fixed on the bottom of the external sleeve for placing the fermenter and The fermenter is fixed.
The fermenting device for protein additives for Ma chicken feed processing according to claim 1, wherein the feed structure includes a feed pipe and an inlet seal, an inlet is opened on the fermentation cylinder, and the inlet A feeding pipe is fixed on the mouth through the inlet sealing member, and the feeding pipe passes through the sealing partition and is arranged outside the sealing structure.
According to claim 3, the fermenting device for processing protein additives for Ma chicken feed is characterized in that, the fixed clamping structure includes a fixed clamping block, an arc-shaped clamping block, an intermediate spring, a fixed threaded sleeve 1, a connecting plate, Rotary rod, fixed threaded sleeve two, press handle and connecting rod, the bottom of the fermenter is provided with a rotating groove, and the inside of the rotating groove is fixed with a fixed threaded sleeve one and a fixed threaded sleeve two, and the fixed threaded sleeve The first rotation is arranged on the rotating rod, and the second fixed threaded sleeve is arranged on the connecting rod, and the connecting rod and the rotating rod are connected in rotation, and a connecting plate is fixed between the adjacent fixed threaded sleeves, and the adjacent rotating rod An intermediate spring is fixed between the connecting rod and the adjacent connecting rod, an arc-shaped block is fixed at the end of the rotating rod, a snap-in slot is opened on the outer sleeve, and a fixed block is fixed inside the snap-in slot, so The fixed block is matched with the arc block, and the end of the connecting rod is fixed with a pressing handle.
The fermenting device of protein additives for Ma chicken feed processing according to claim 2, wherein the sealing structure includes a sealing plate, a feed port, a temperature sensor, a humidity sensor and an eccentric wheel, and the outer sleeve passes through The electric telescopic rod is fixed with a sealing plate, and the sealing plate is provided with a feeding port, and a sealing motor is fixed inside the sealing plate, and the sealing motor drives and connects an eccentric wheel, and the eccentric wheel cooperates with the feeding port, and the A temperature sensor and a humidity sensor are fixed on one side of the sealing plate, the sealing plate seals the fermenter, and a heating plate is arranged inside the partition.
The fermenting device for protein additives for Ma chicken feed processing according to claim 1, wherein the cover plate structure includes a cover plate, a placement protrusion, a pressing block and an internal spring, and the side of the fermentation cylinder is provided with a removable The removal slot is symmetrically provided with snapping slots up and down, an internal spring is fixed inside the snapping slot at the bottom, and a pressing block is fixed at the end of the internal spring, and the pressing block is slidably connected to the snapping slot.
A method for fermenting protein additives for Ma chicken feed processing, characterized in that it includes the fermentation of three separate raw materials with different water contents, and the fermentation of the raw materials includes the following steps:

(1) First divide the fermentation raw materials into three grades according to the water content, 0-20%, 21-50%, 51-100%, and place the raw materials of these three grades in three different fermentation tanks Inside, and are respectively labeled Fermentation Tank No. 1, Fermentation Tank No. 2 and Fermentation Tank No. 3;

(2) Proportion the bacteria and pure water, mix and stir well to obtain a solution with a yeast content of 1.6-1.9cfu/mL, place the mixed solution inside the fermenter, and label it as a strain fermenter. The heating plate inside the plate heats the mixture, and the temperature sensor is used to control the temperature of the fermentation tank at 35-36°C;

(3) Simultaneously work the heating plate on the side of the strain fermentation tank and No. Remove the plate and use the heating plate to keep the temperature of the No. 3 fermenter at 60-65°C. Evaporate the moisture of the raw materials in the No. 3 fermenter and keep heating for 60 minutes;

(4) Divide the activated mixed solution in step 2 into three parts according to 1:1.5:2, place 1 part of the mixed solution in the No. 1 fermenter, 1.5 parts in the No. 2 fermenter, and 2 parts in the Inside the fermenter No. 3;

(5) Utilize temperature sensor and heating plate, control the temperature of No. 1 fermentation tank at 27-30 DEG C, control the temperature of No. 2 fermentation tank at 25-30 DEG C, control the temperature of No. 3 fermentation tank at 28-31 DEG C;

(6) Utilize the drive motor to rotate to drive No. 1 fermenter, No. 2 fermenter and No. 3 fermenter to rotate, rotate with forward rotation, the speed is 80 circles/min, rotate for 30min, then reverse rotation, the speed is 80 circles/min min, rotate for 30min;

(7) Standing and fermenting for 4-5 days, bagging and sealing the obtained raw materials.