WO2023241421A1 - Alcohol fuel cracking hydrogen production apparatus and system - Google Patents

Alcohol fuel cracking hydrogen production apparatus and system Download PDF

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Publication number
WO2023241421A1
WO2023241421A1 PCT/CN2023/098728 CN2023098728W WO2023241421A1 WO 2023241421 A1 WO2023241421 A1 WO 2023241421A1 CN 2023098728 W CN2023098728 W CN 2023098728W WO 2023241421 A1 WO2023241421 A1 WO 2023241421A1
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Prior art keywords
based catalyst
cracked gas
gas storage
fuel
alcohol
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PCT/CN2023/098728
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French (fr)
Chinese (zh)
Inventor
段雄波
孙志强
孙朝
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中南大学
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Publication of WO2023241421A1 publication Critical patent/WO2023241421A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/22Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by decomposition of gaseous or liquid organic compounds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N5/00Exhaust or silencing apparatus combined or associated with devices profiting from exhaust energy
    • F01N5/02Exhaust or silencing apparatus combined or associated with devices profiting from exhaust energy the devices using heat
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0266Processes for making hydrogen or synthesis gas containing a decomposition step
    • C01B2203/0277Processes for making hydrogen or synthesis gas containing a decomposition step containing a catalytic decomposition step
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/08Methods of heating or cooling
    • C01B2203/0805Methods of heating the process for making hydrogen or synthesis gas
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1005Arrangement or shape of catalyst
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1047Group VIII metal catalysts
    • C01B2203/1052Nickel or cobalt catalysts
    • C01B2203/1058Nickel catalysts
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1076Copper or zinc-based catalysts
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1205Composition of the feed
    • C01B2203/1211Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
    • C01B2203/1217Alcohols
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1288Evaporation of one or more of the different feed components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the invention belongs to the technical field of alcohol fuel cracking and hydrogen production, and specifically relates to a non-uniform micro-channel alcohol fuel cracking hydrogen production device and system.
  • the 21st century is a hydrogen energy society. How to produce hydrogen efficiently and at low cost has become an urgent problem that needs to be solved.
  • there are many ways to produce hydrogen including traditional fossil fuel hydrogen production, natural gas hydrogen production, coal hydrogen production, water electrolysis hydrogen production, and renewable energy (wind and solar water) water electrolysis hydrogen production.
  • Each of these hydrogen production methods has advantages and disadvantages.
  • Hydrogen production from fossil fuels requires large-scale production, requires high investment costs, and is also highly polluting and energy-intensive.
  • the cost of producing hydrogen from natural gas is also high.
  • the main component of natural gas is methane, and the chemical structure of methane molecules is stable. Additional energy is required to break the methane molecular structure.
  • catalysts can be used to reduce the temperature required for cracking, ultra-high temperature cracking has an impact on the life of the catalyst. Very big. Coal-to-hydrogen production is greatly affected by international coal prices, and has higher requirements for coal composition. The sulfur content in coal will poison the catalyst, and the coal needs to be desulfurized. Moreover, coal-to-hydrogen production is a large-scale device with high investment costs. It is also not conducive to mobile hydrogen production. The cost of electrolyzing water to produce hydrogen is high, and high-grade electric energy can be directly used in other industries that require electric energy. For example, using industrial electricity to electrolyze water to produce hydrogen is very uneconomical in terms of cost and economic benefits. Using renewable energy to electrolyze water to produce hydrogen can reduce the cost of hydrogen production, but due to the influence of various weather environments, hydrogen production fluctuates intermittently; and large-scale renewable energy hydrogen production requires space, which is not conducive to mobile hydrogen production.
  • Alcohol fuel hydrogen production can use skid-mounted equipment to produce hydrogen, which is very flexible and conducive to mobile hydrogen production. It can also be coupled with other high-temperature heat sources to provide energy for the alcohol fuel hydrogen production catalyst, thereby recycling high-temperature heat sources and improving system efficiency. and economical.
  • the engine outputs useful work to the outside through in-cylinder combustion and thermal power conversion processes.
  • 30% of the engine's heat is carried by the high-temperature exhaust and is directly released into the surrounding environment, causing a waste of energy.
  • the high-temperature exhaust gas carries more heat, even exceeding 50% of the total energy. In other words, the amount of fuel released More than half of the energy is taken away by high-temperature exhaust, resulting in low engine thermal efficiency and economy.
  • the invention provides an alcohol fuel cracking hydrogen production device, which includes an exhaust inlet unit, an alcohol fuel cracking hydrogen production unit and an exhaust outlet unit that are fixedly connected in sequence.
  • the exhaust inlet unit includes: an exhaust inlet, an exhaust The inlet end fixed part and the exhaust inlet temperature sensor;
  • the alcohol fuel cracking hydrogen production unit includes: an evaporator, a nickel-based catalyst vapor inlet, a nickel-based catalyst temperature sensor, a nickel-based catalyst microchannel, a nickel-based catalyst and a copper-based catalyst interface, copper-based catalyst microchannel, copper-based catalyst temperature sensor, copper-based catalyst cracked gas outlet, cracked gas solenoid valve, copper-based catalyst substrate, nickel-based catalyst substrate and alcohol vapor outlet;
  • the exhaust outlet unit includes: exhaust The gas outlet, the exhaust outlet end fixed part and the exhaust outlet temperature sensor;
  • the alcohol fuel cracking hydrogen production unit has a hollow cylinder structure as a whole, and the nickel-based catalyst microchannel is arranged inside the nickel-based catalyst substrate, The nickel-based catalyst substrate provides support
  • the copper-based catalyst substrate is connected to the exhaust inlet unit, and the nickel-based catalyst substrate is connected to the exhaust outlet unit; the nickel-based catalyst substrate passes through the nickel-based catalyst and the copper-based catalyst The interface is connected to the copper-based catalyst substrate.
  • the exhaust inlet end fixing part and/or the exhaust outlet end fixing part are fixed on the engine high-temperature exhaust pipe through bolts; the engine high-temperature exhaust enters through the exhaust inlet, and is the nickel
  • the base catalyst substrate, the copper-based catalyst substrate and the evaporator provide a high-temperature heat source, which is discharged to downstream components through the exhaust outlet.
  • the evaporator includes an evaporator inlet, an evaporator outlet and an evaporator communication tube; the evaporator is connected to the nickel-based catalyst substrate through the alcohol vapor outlet and the nickel-based catalyst vapor inlet in turn. Then; alcohol fuel enters the evaporator through the evaporator inlet, forms alcohol vapor in the evaporator, and the alcohol vapor flows out of the evaporator through the evaporator outlet; and passes through the evaporator in turn The alcohol vapor outlet and the nickel-based catalyst vapor inlet enter the nickel-based catalyst microchannel.
  • the copper-based catalyst substrate is connected to the cracked gas solenoid valve through the copper-based catalyst cracked gas outlet; after the alcohol fuel passes through the nickel-based catalyst substrate and the copper-based catalyst substrate, the cracked gas formed The gas flows out downstream through the cracked gas outlet of the copper-based catalyst and the cracked gas solenoid valve in sequence.
  • the nickel-based catalyst temperature sensors are distributed in the nickel-based catalyst substrate and used to monitor the temperature of the nickel-based catalyst substrate in real time;
  • the copper-based catalyst temperature sensors are distributed in the copper-based catalyst inside the matrix and used to monitor the temperature of the copper-based catalyst matrix in real time.
  • the present invention also provides an alcohol fuel cracking hydrogen production system.
  • the technical solution includes, in addition to the aforementioned alcohol fuel cracking hydrogen production device, an engine, an electronic control unit, a fuel supply unit and a cracked gas storage unit; wherein, The electronic control unit is used to receive engine speed and engine load; the fuel supply unit, the cracked gas storage unit, the exhaust inlet temperature sensor in the alcohol fuel cracking hydrogen production device, the exhaust outlet temperature sensor, nickel The base catalyst temperature sensor, the copper base catalyst temperature sensor and the cracked gas solenoid valve are respectively connected to the electronic control unit in communication.
  • the fuel supply unit includes a liquid level sensor, a fuel filling port and a pressure relief valve, a fuel drain valve, an alcohol fuel tank, one or more fuel pump filters, one or more fuel pumps, and one or multiple alcohol fuel solenoid valves and one or more flow meters; wherein: the liquid level sensor is installed at the top of the alcohol storage fuel tank, and the oil drain valve is installed at the bottom of the alcohol storage fuel tank; The one or more fuel pump filters are distributed at the bottom of the alcohol storage fuel tank, and are respectively connected to the inlet of the one or more fuel pumps through pipes, and the outlet of each fuel pump is connected to the inlet through pipes.
  • the inlet of the one or more alcohol fuel solenoid valves is connected, and the outlet of the one or more alcohol fuel solenoid valves is connected to the evaporator inlet of the evaporator through a pipeline, and the flow of the alcohol fuel in the pipeline is controlled in real time.
  • the liquid level sensor, the one or more fuel pumps and the one or more alcohol fuel solenoid valves are respectively communicatively connected with the electronic control unit.
  • the cracked gas storage unit includes a cracked gas storage main solenoid valve, n cracked gas storages, n cracked gas storage outlet valves and n-1 cracked gas storage branch solenoid valves, n is an integer greater than or equal to 2. ;
  • the outlet of the cracked gas solenoid valve is connected to the inlet of the cracked gas storage main solenoid valve through a pipeline, and the outlet of the cracked gas storage main solenoid valve is connected to the inlet of the first of the n cracked gas storage devices through a pipeline ;
  • the n-th cracked gas storage and the n-1 cracked gas storage are respectively connected through pipelines, and the n-1 cracked gas storage Separate solenoid valves are respectively arranged on the pipelines between the n-th cracked gas storage and the n-1th cracked gas storage; the outlets of the n cracked gas storages are respectively connected to the outlets of the n cracked gas storage through pipelines.
  • the inlet connection of the valve, the outlets of the n cracked gas storage outlet valves are respectively connected to pipelines, and then the cracked gas is released downstream; the cracked gas solenoid valve, the cracked gas storage master solenoid valve, the n cracked gas.
  • the storage outlet valve and the n-1 cracked gas storage solenoid valves are respectively connected in communication with the electronic control unit.
  • the one or more fuel pump filters include a first fuel pump filter, a second fuel pump filter and a third fuel pump filter; the one or more fuel pumps include a first fuel pump, a second fuel pump and a third fuel pump; the one or more alcohol fuel solenoid valves include a first alcohol fuel solenoid valve, a second alcohol fuel solenoid valve and a third alcohol fuel solenoid valve.
  • the n cracked gas storages include low-pressure cracked gas storage, medium-pressure cracked gas storage and high-pressure cracked gas storage;
  • the n cracked gas storage outlet valves include low-pressure cracked gas storage outlet valves, medium-pressure cracked gas storage outlet valves and high-pressure cracked gas storage outlets.
  • n-1 cracked gas storage solenoid valves include medium pressure cracked gas storage solenoid valves and high pressure cracked gas storage solenoid valves.
  • the double-layer catalyst structure is adopted to fully crack the alcohol fuel, promote the cracking of the alcohol fuel, and produce hydrogen. At the same time, it can reduce the carbon deposition on the catalyst and extend the service life of the catalyst.
  • the catalytic microchannels are non-uniformly distributed in the device, forming a shape of dense distribution in the center and sparse distribution in the circumference, which fully absorbs the high-temperature exhaust heat of the engine and improves the catalytic efficiency.
  • the engine operating status can be dynamically judged, and dynamic control can be achieved based on the judgment results, thereby achieving stepwise utilization of engine exhaust heat.
  • Figure 1 is a schematic diagram of an alcohol fuel cracking hydrogen production device and system in an embodiment of the present invention.
  • Figure 2 is a schematic end view of a nickel-based catalyst substrate in an embodiment of the present invention.
  • Figure 3 is a schematic top view of the three-dimensional structure of the nickel-based catalyst substrate in the embodiment of the present invention.
  • Figure 4 is a schematic bottom view of the three-dimensional structure of the nickel-based catalyst substrate in the embodiment of the present invention.
  • Figure 5 is a schematic diagram of the evaporator in the embodiment of the present invention.
  • Figure 6 is a schematic diagram of low-load hydrogen production control in the embodiment of the present invention.
  • Figure 7 is a schematic diagram of the three-dimensional structure of low-load hydrogen production in an embodiment of the present invention.
  • Figure 8 is a schematic diagram of medium-load hydrogen production control in the embodiment of the present invention.
  • Figure 9 is a schematic three-dimensional structural diagram of medium-load hydrogen production in an embodiment of the present invention.
  • Figure 10 is a schematic diagram of large-load hydrogen production control in the embodiment of the present invention.
  • Figure 11 is a schematic diagram of the three-dimensional structure of large-load hydrogen production in an embodiment of the present invention.
  • one embodiment of the present invention provides an alcohol fuel cracking hydrogen production device, including an exhaust inlet unit, an alcohol fuel cracking hydrogen production unit and an exhaust gas that are fixedly connected in sequence from left to right.
  • the outlet unit is characterized in that: the exhaust inlet unit includes: exhaust inlet 26, exhaust inlet end fixing part 27 and exhaust inlet temperature sensor 25; alcohol fuel cracking hydrogen production unit includes, evaporator 17, nickel-based catalyst vapor Import 18, nickel-based catalyst temperature sensor 19, nickel-based catalyst microchannel 20, nickel-based catalyst and copper-based catalyst interface 21, copper-based catalyst microchannel 22, copper-based catalyst temperature sensor 23, copper-based catalyst cracking gas outlet 24, cracking Gas solenoid valve 28, copper-based catalyst substrate 29, nickel-based catalyst substrate 30 and alcohol vapor outlet 31; the exhaust outlet unit includes: exhaust outlet 33, exhaust outlet end fixing part 32 and exhaust outlet temperature sensor 34; alcohol The fuel-like cracking hydrogen production unit has a hollow cylinder structure as a whole.
  • the nickel-based catalyst microchannel 20 is arranged inside the nickel-based catalyst substrate 30.
  • the nickel-based catalyst substrate 30 provides support for the nickel-based catalyst microchannel 20;
  • the copper-based catalyst microchannel 22 is arranged Inside the copper-based catalyst substrate 29, the copper-based catalyst substrate 29 provides support for the copper-based catalyst microchannels 22;
  • the nickel-based catalyst microchannels 20 and the copper-based catalyst microchannels 22 serve as alcohol fuel in the alcohol fuel cracking hydrogen production unit.
  • Circulation channel in a cross section perpendicular to the central axis of the alcohol fuel cracking hydrogen production unit, the nickel-based catalyst microchannels 20 and/or the copper-based catalyst microchannels 22 are distributed in a non-equidistant circular shape.
  • the copper-based catalyst substrate 29 is connected to the exhaust inlet unit, and the nickel-based catalyst substrate 30 is connected to the exhaust outlet unit; the nickel-based catalyst substrate 30 is connected to the copper-based catalyst through the nickel-based catalyst and copper-based catalyst interface 21
  • the base body 29 is connected.
  • the exhaust inlet end fixing part 27 and/or the exhaust outlet end fixing part 32 are fixed on the engine high-temperature exhaust pipe through bolts; the engine high-temperature exhaust enters through the exhaust inlet 26 and is a nickel-based catalyst substrate 30, The copper-based catalyst substrate 29 and the evaporator 17 provide a high-temperature heat source, which is discharged to downstream components through the exhaust outlet 33.
  • the evaporator 17 includes an evaporator inlet 17-1, an evaporator outlet 17-2 and an evaporator communication pipe 17-3; the evaporator 17 passes through the alcohol vapor outlet 31 and the nickel-based catalyst vapor in sequence.
  • the inlet 18 is connected to the nickel-based catalyst substrate 30; the alcohol fuel enters the evaporator 17 through the evaporator inlet 17-1, forms alcohol vapor in the evaporator 17, and the alcohol vapor flows out of the evaporator 17 through the evaporator outlet 17-2; And enter the nickel-based catalyst microchannel 20 through the alcohol vapor outlet 31 and the nickel-based catalyst vapor inlet 18 in sequence.
  • the copper-based catalyst substrate 29 is connected to the cracked gas solenoid valve 28 through the copper-based catalyst cracked gas outlet 24; after the alcohol fuel passes through the nickel-based catalyst substrate 30 and the copper-based catalyst substrate 29, the cracked gas formed sequentially passes through the copper-based catalyst substrate 30 and the copper-based catalyst substrate 29.
  • the catalyst cracked gas outlet 24 and the cracked gas solenoid valve 28 flow out downstream.
  • the nickel-based catalyst temperature sensor 19 is distributed and installed in the nickel-based catalyst substrate 30 and is used to monitor the temperature of the nickel-based catalyst substrate 30 in real time;
  • the copper-based catalyst temperature sensor 23 is distributed and installed in the copper-based catalyst substrate 29 and is used to monitor the temperature of the nickel-based catalyst substrate 30. The temperature of the copper-based catalyst substrate 29 is monitored in real time.
  • another embodiment of the present invention provides an alcohol fuel cracking hydrogen production system, which in addition to the alcohol fuel cracking hydrogen production device as in the previous embodiment, also includes an electronic control unit, a fuel Supply unit and cracked gas storage unit; among them, the electronic control unit 3 is used to receive the engine speed 1 and the engine load 2; the fuel supply unit, the cracked gas storage unit, the exhaust inlet temperature sensor 25 in the alcohol fuel cracking hydrogen production device, The exhaust outlet temperature sensor 34, the nickel-based catalyst temperature sensor 19, the copper-based catalyst temperature sensor 23 and the cracked gas solenoid valve 28 are respectively connected in communication with the electronic control unit 3.
  • the fuel supply unit includes a liquid level sensor 4, a fuel filling port and a pressure relief valve 10, a drain valve 7, an alcohol storage fuel tank 46, one or more fuel pump filters, and one or more fuel pumps. , one or more alcohol fuel solenoid valves and one or more flow meters; wherein: the liquid level sensor 4 is installed at the top of the alcohol storage fuel tank 46, and the oil drain valve 7 is installed at the bottom of the alcohol storage fuel tank 46; one or A plurality of fuel pump filters are distributed at the bottom of the alcohol fuel tank 46 and are respectively connected to the inlet of one or more fuel pumps through pipes. The outlet of each fuel pump is connected to one or more alcohol fuel solenoid valves through pipes.
  • the inlet connection of one or more alcohol fuel solenoid valves is connected to the evaporator inlet 17-1 of the evaporator 17 through a pipeline, and the on/off of the alcohol fuel in the pipeline is controlled in real time; the liquid level sensor 4, one or Multiple fuel pumps and one or more alcohol fuel solenoid valves are individually connected to the electronically controlled Communication connection of control unit 3.
  • the cracked gas storage unit includes a cracked gas storage main solenoid valve 37, n cracked gas storages, n cracked gas storage outlet valves and n-1 cracked gas storage branch solenoid valves, n is an integer greater than or equal to 2;
  • the outlet of the cracked gas solenoid valve 28 is connected to the inlet of the cracked gas storage main solenoid valve 37 through a pipeline, and the outlet of the cracked gas storage main solenoid valve 37 is connected to the inlet of the first of the n cracked gas storages through a pipeline;
  • the nth The pyrolysis gas storage and the n-1th pyrolysis gas storage are connected through pipelines respectively, and the n-1 pyrolysis gas storage solenoid valves are respectively arranged between the nth pyrolysis gas storage and the n-1th pyrolysis gas storage.
  • the outlets of the n cracked gas storage units are respectively connected to the inlets of the n cracked gas storage outlet valves through pipelines, and the outlets of the n cracked gas storage outlet valves are respectively connected to the pipelines, thereby releasing the cracked gas downstream; the cracked gas solenoid valve 28.
  • the main pyrolysis gas storage solenoid valve 37, the n pyrolysis gas storage outlet valves and the n-1 pyrolysis gas storage branch solenoid valves are respectively connected to the electronic control unit 3 through communication.
  • Another embodiment of the present invention provides a control method for an alcohol fuel cracking hydrogen production system, which is used to control the alcohol fuel cracking hydrogen production system as in the previous embodiment. It can be seen from Figures 1-11 of the description. , the specific steps of this control method include: the electronic control unit 3 collects the engine speed 1, the engine load 2, and the signals of the exhaust inlet temperature sensor 5 and the exhaust outlet temperature sensor 34 in real time to determine the engine operating status; the electronic control unit 3 Collect the temperature status of the nickel-based catalyst temperature sensor 19 and the copper-based catalyst temperature sensor 23 in real time, and control one or more catalyst flow solenoid valves according to the engine operating conditions and temperature status to adjust the flow rate of alcohol vapor entering the catalyst substrate; electronically The control unit 3 collects the pressure status of n cracked gas storage devices in real time, and controls the cracked gas storage main solenoid valve 37, n cracked gas storage outlet valves and n-1 cracked gas storage sub-solenoid valves according to the engine operating condition and pressure status. To achieve stepwise utilization of engine exhaust heat.
  • one or more fuel pump filters include a first fuel pump filter 6, a second fuel pump filter 8 and a third fuel pump filter 9;
  • one or more fuel pumps include a first fuel pump 5, the second fuel pump 36 and the third fuel pump 35;
  • the one or more alcohol fuel solenoid valves include a first alcohol fuel solenoid valve 14, a second alcohol fuel solenoid valve 15 and a third alcohol fuel solenoid valve 16.
  • the first fuel pump filter 6, the second fuel pump filter 8, and the third fuel pump filter 9 are distributed and placed at the bottom of the alcohol storage tank 46, and are connected to the first fuel pump 5 and the first fuel pump 5 through pipelines respectively.
  • the third fuel pump 35 and the second fuel pump 36 are connected, and the pipeline and the alcohol storage fuel tank 46 are fixedly connected by welding to prevent the alcohol vapor in the alcohol storage fuel tank 46 from leaking.
  • the first fuel pump 5, the third fuel pump 35, and the second fuel pump 36 are respectively connected to the first alcohol fuel solenoid valve 14, the second alcohol fuel solenoid valve 15, and the third alcohol fuel solenoid valve 16 through pipelines.
  • the first alcohol The fuel-like solenoid valve 14, the second alcohol fuel solenoid valve 15, and the third alcohol fuel solenoid valve 16 are connected to the evaporator 17 through pipelines.
  • the first alcohol fuel solenoid valve 14, the second alcohol fuel solenoid valve 15, and The triol fuel solenoid valve 16 controls the on/off of the alcohol fuel in the pipeline in real time, and cooperates with the working status of the first fuel pump 5, the third fuel pump 35, and the second fuel pump 36 to determine the high, medium, and high voltages in the evaporator 17. Low different alcohol flow rates, real-time adjustment of alcohol fuel in the 17-evaporator.
  • the alcohol fuel enters 17-1 through the evaporator inlet of the evaporator 17, forms alcohol vapor fuel in the evaporator, and then comes out through the evaporator outlet 17-2; while the evaporator 17 passes through the evaporator inlet 17- 1 and the evaporator outlet 17-2 are welded to the pipe, and the evaporator 17 is fixed on the device; the high-temperature heat in the engine exhaust passage passes through the evaporator 17, and transfers the heat to the liquid alcohol fuel in real time, promoting the evaporation of the liquid alcohol fuel, forming Alcohol vapor.
  • the alcohol vapor enters the nickel-based catalyst vapor inlet 18 through the alcohol vapor outlet 31, and thereby enters the nickel-based catalytic microchannel 20.
  • the temperature in the engine exhaust pipe is higher in the center of the circular pipe and lower in the exhaust pipe wall, the temperature is non-uniformly distributed in the exhaust pipe.
  • hundreds of nickel-based catalytic microchannels 20 and copper-based catalyst microchannels 22 are distributed inside the copper-based catalyst substrate 29 and the nickel-based catalyst substrate 30.
  • the nickel-based catalytic microchannels 20 and The copper-based catalyst microchannels 22 are respectively distributed in a circular manner in the device; and the circularly distributed catalytic microchannels are non-equally distributed in the device, that is, the circularly distributed catalytic microchannels are non-uniformly distributed in the device, forming non-uniform microchannels.
  • forming a shape with dense distribution in the center and sparse distribution in the circumferential direction thus it is conducive to fully absorbing the high-temperature exhaust heat of the engine, accelerating the cracking rate of alcohol vapor, and improving the cracking efficiency.
  • the n pyrolysis gas storages include a low-pressure pyrolysis gas storage 44, a medium-pressure pyrolysis gas storage 42 and a high-pressure pyrolysis gas storage 40;
  • the n pyrolysis gas storage outlet valves include a low-pressure pyrolysis gas storage outlet valve 45, a medium-pressure pyrolysis gas storage
  • the n-1 cracked gas storage solenoid valves include the medium-pressure cracked gas storage solenoid valve 38 and the high-pressure cracked gas storage solenoid valve 39.
  • the cracked gas is connected to the cracked gas solenoid valve 28 and the cracked gas storage main solenoid valve 37 through pipelines, and then is welded and connected to the low-pressure cracked gas storage 44 through the pipeline, and the cracked gas is first stored in the low-pressure cracked gas storage 44
  • the low-pressure cracked gas storage 44 and the medium-pressure cracked gas storage 42 are connected through the medium-pressure cracked gas storage solenoid valve 38
  • the medium-pressure cracked gas storage 42 and the high-pressure cracked gas storage 40 are connected through the high-pressure cracked gas storage solenoid valve 39
  • the high-pressure pyrolysis gas storage 40, the medium-pressure pyrolysis gas storage 42 and the low-pressure pyrolysis gas storage 44 are distributed and connected through the high-pressure pyrolysis gas storage outlet valve 41, the medium-pressure pyrolysis gas storage outlet valve 43 and the low-pressure pyrolysis gas storage 45 outlet valve, and the stored gas is connected.
  • the cracked gas is supplied to the downstream pipeline.
  • the medium-pressure cracked gas storage solenoid valve 38 opens, and the low pressure The cracked gas in the middle of the cracked gas storage 44 will enter the medium-pressure cracked gas storage 42; when the cracked gas pressure in the medium-pressure cracked gas storage 42 reaches a certain value, the high-pressure cracked gas storage solenoid valve 39 opens the cracked gas in the middle of the medium-pressure cracked gas storage 42. Enter the high-pressure cracked gas storage 41.
  • engine speed 1, engine load 2, exhaust inlet temperature sensor 25, and exhaust outlet temperature sensor 34 are connected to the electronic control unit 3 through signal lines.
  • the electronic control unit 3 collects engine speed 1, engine load 2, and exhaust in real time.
  • the signals from the air inlet temperature sensor 25 and the exhaust outlet temperature sensor 34 determine that the engine is in a working condition, that is, a low load condition, a medium load condition, or a large load condition.
  • the nickel-based catalyst temperature sensor 19 and the copper-based catalyst temperature sensor 23 are connected to the electronic control unit 3 through signal lines.
  • the electronic control unit 3 collects the signals of the nickel-based catalyst temperature sensor 19 and the copper-based catalyst temperature sensor 23 in real time.
  • the electronic control unit 3 real-time Calculate and determine the temperature state of the catalyst substrate, thereby adjusting the flow rate of alcohol vapor entering the catalyst substrate to achieve the optimal cracking state of the nickel-based catalyst microchannel 20 and the copper-based catalyst microchannel 22.
  • First fuel pump 5, first flow meter 11, second flow meter 12, third flow meter 13, first alcohol fuel solenoid valve 14, second alcohol fuel solenoid valve 15, third alcohol fuel solenoid valve 16 , the cracked gas solenoid valve 28, the third fuel pump 35, the second fuel pump 36 and the cracked gas storage master solenoid valve 37 are connected to the electronic control unit 3 through signal lines.
  • the electronic control unit 3 determines the engine speed 1, the engine load 2, the exhaust gas
  • the signals of the air inlet temperature sensor 25 and the exhaust outlet temperature sensor 34 are used to determine the specific operating conditions of the engine, and then control the first fuel pump 5, the first flow meter 11, the second flow meter 12, the third flow meter 13, and the first alcohol
  • the opening or closing of the fuel-like solenoid valve 14, the second alcohol fuel solenoid valve 15, the third alcohol fuel solenoid valve 16, the third fuel pump 35 and the second fuel pump 36 determines the evaporator inlet 17-1, evaporation
  • the flow state of the evaporator outlet 17-2 and the evaporator connecting pipe 17-3 is realized to detect different alcohol fuel flow rates and meet the alcohol fuel flow requirements of the non-uniform microchannel alcohol fuel cracking hydrogen production device under different working conditions. .
  • this embodiment also provides control strategies for low load and low flow demand, medium load and low flow demand, and large load and low flow demand, specifically:
  • the electronic control unit 3 calculates and judges in real time that when the engine is in a low load state, that is, the engine exhaust temperature is low, in order to achieve non-uniform microchannel alcohol fuel cracking production
  • the hydrogen device has the highest efficiency and is fully beneficial to the engine exhaust heat; therefore, the electronic control unit 3 controls the first fuel pump 5, the first flow meter 11, the first alcohol fuel solenoid valve 14, and the cracked gas solenoid valve 28 according to the pre-stored instructions.
  • the cracked gas storage main solenoid valve 37 works, and closes the second flow meter 12, the third flow meter 13, the second alcohol fuel cell
  • the solenoid valve 15, the third alcohol fuel solenoid valve 16, the third fuel pump 35 and the second fuel pump 36 are in a closed working state. At this time, only one fuel pump of the non-uniform microchannel alcohol fuel cracking hydrogen production device is working.
  • the first fuel pump 5 provides a lower flow rate of liquid alcohol fuel; the alcohol fuel is activated by the first fuel pump 5 and sucks the liquid alcohol fuel from the first fuel pump filter 6 of the alcohol fuel tank 46, After passing through the first flow meter 11 and the first alcohol fuel solenoid valve 14, it enters the evaporator inlet 17-1 of the evaporator 17 (as shown in Figures 6 and 7).
  • the left and right evaporators 17 pass through the evaporator communication pipe 17- 3 connection, the liquid alcohol fuel enters the right evaporator from the left evaporator.
  • the liquid alcohol fuel continuously absorbs heat from the engine exhaust energy in the evaporator 17, and the liquid alcohol fuel continues to evaporate; due to the curved structure of the evaporator 17, the internal The surface area is very large, thereby promoting all liquid alcohol fuel to form alcohol vapor fuel.
  • the low-flow alcohol vapor enters the nickel-based catalyst vapor inlet 18 through the evaporator outlet 17-2 and the alcohol vapor outlet 31.
  • the carbon-carbon bond breaking activity is very high, which is conducive to the breaking of carbon-carbon bonds of multi-carbon alcohol fuels to form single-carbon molecular fuels.
  • the single-carbon molecular fuel passes through the interface of the nickel-based catalyst 21 and the copper-based catalyst, enters the copper-based catalyst matrix 29, and continues to flow along the copper-based catalyst microchannel 22, while the copper-based catalyst microchannel 22 absorbs the heat of the engine exhaust.
  • the catalyst can work stably, thereby promoting the breaking of the carbon-hydrogen bonds of the single-carbon molecule fuel.
  • the copper-based catalysis can effectively break the carbon-hydrogen bonds, so that the carbon-hydrogen bonds of the single-carbon molecule fuel can be broken.
  • the alcohol vapor The fuel is cracked to form hydrogen and carbon monoxide cracked gas.
  • the formed cracked gas passes through the cracked gas solenoid valve 28 and the cracked gas storage main solenoid valve 37 and then enters the low-pressure cracked gas storage 44; when the electronic control unit 3 monitors that the pressure in the low-pressure cracked gas storage 44 reaches a certain level, the electronic control unit 3.
  • the electronic control unit 3 first controls the outlet valve of the low-pressure cracked gas storage 45 to open, thereby releasing it from the low-pressure cracked gas storage 44 to the downstream.
  • the electronic control unit 3 calculates and judges in real time, When the engine is in a medium load state, that is, the engine exhaust temperature is moderate, in order to achieve the highest efficiency of the non-uniform microchannel alcohol fuel cracking hydrogen production device, and at the same time fully benefit the engine exhaust heat; therefore, the electronic control unit 3 controls the third A fuel pump 5, a second fuel pump 36, a first flow meter 11, a second flow meter 12, a first alcohol fuel solenoid valve 14, a second alcohol fuel solenoid valve 15, a cracked gas solenoid valve 28 and a cracked gas storage
  • the main solenoid valve 37 works, and the third flow meter 13, the third alcohol fuel solenoid valve 16 and the third fuel pump 35 are closed, that is, they are in a closed working state.
  • the non-uniform microchannel alcohol fuel cracking hydrogen production device has two Two fuel pumps work; the alcohol fuel is started by the first fuel pump 5 and the second fuel pump 36, and the first fuel pump 5 and the second fuel pump 36 provide medium flow liquid alcohol fuel from the alcohol storage tank 46
  • the first fuel pump filter 6 and the second fuel pump filter 8 suck liquid alcohol fuel through the first flow meter 11, the second flow meter 12, the first alcohol fuel solenoid valve 14 and the second alcohol fuel After the solenoid valve 15, enter the evaporator inlet 17-1 of the evaporator 17 respectively (as shown in Figures 8 and 9).
  • the left and right evaporators 17 are connected through the evaporator connecting pipe 17-3, and the liquid alcohol fuel flows from the left evaporator Entering the evaporator on the right, the liquid alcohol fuel continuously absorbs heat from the engine exhaust energy in the evaporator 17, and the liquid alcohol fuel continues to evaporate; due to the curved structure of the evaporator 17, the inner surface area is very large, thereby promoting the complete removal of the liquid alcohol fuel Alcohol vapor is formed, and the medium-flow alcohol vapor enters the nickel-based catalyst vapor inlet 18 through the evaporator outlet 17-2 and the alcohol vapor outlet 31, and the alcohol vapor flows along the non-uniformly distributed nickel-based catalyst microchannel 20;
  • the nickel-based catalyst microchannel 20 achieves stable catalyst operation while absorbing engine exhaust heat, thereby promoting the breaking of carbon-carbon bonds in alcohol fuels.
  • the nickel-based catalyst has very high activity in breaking carbon-carbon bonds, which is beneficial to multi-carbon fuels.
  • the carbon-carbon bonds of alcohol fuel break to form single-carbon molecular fuel.
  • the single carbon molecular fuel passes through the nickel-based catalyst and copper-based catalyst interface 21, enters the copper-based catalyst matrix 29, and continues to flow along the copper-based catalyst microchannel 22, while the copper-based catalyst microchannel 22 absorbs the heat of the engine exhaust.
  • the catalyst can work stably, thereby promoting the breaking of the carbon-hydrogen bonds of the single-carbon molecule fuel.
  • the copper-based catalysis can effectively break the carbon-hydrogen bonds, so that the carbon-hydrogen bonds of the single-carbon molecule fuel can be broken.
  • the alcohol vapor is cracked to form hydrogen and carbon monoxide cracked gas.
  • the formed cracked gas passes through the cracked gas solenoid valve 28 and the cracked gas storage main solenoid valve 37 and then enters the low-pressure cracked gas storage 44 for storage; when the electronic control unit 3 monitors that the pressure in the low-pressure cracked gas storage 44 reaches a certain level, the electronic control unit 3.
  • the electronic control unit 3 first controls the low-pressure cracked gas storage outlet valve 45 to open, thereby releasing the cracked gas from the low-pressure cracked gas storage 44 to the downstream; when the electronic control unit 3 detects that the flow rate of the low-pressure cracked gas storage 44 is insufficient.
  • the electronic control unit 3 controls the outlet valve 43 of the medium-pressure pyrolysis gas storage to open, thereby releasing the pyrolysis gas from the medium-pressure pyrolysis gas storage 42 downstream; when the electronic control unit 3 detects that the flow rate of the low-pressure pyrolysis gas storage 44 is insufficient, the electronic control unit 3 Control the high-pressure cracked gas storage outlet valve 41 to open, thereby releasing the cracked gas from the high-pressure cracked gas storage 40 downstream; ultimately, the cascade utilization of engine exhaust heat is used to crack alcohol fuel to obtain high-grade hydrogen and carbon monoxide cracked gas. Realize engine exhaust heat recovery and improve engine thermal efficiency and economic benefits.
  • the electronic control unit 3 calculates and judges in real time that when the engine is in a large load state, that is, the engine exhaust temperature is high, in order to achieve non-uniform microchannel alcohol
  • the fuel cracking hydrogen production device has the highest efficiency and is fully conducive to engine exhaust heat; therefore, the electronic control unit 3 controls the first fuel pump 5, the second fuel pump 36, the third fuel pump 35, and the first flow meter 11 according to the pre-stored instructions.
  • the solenoid valve 37 is working.
  • the non-uniform micro-channel alcohol fuel cracking hydrogen production device has three fuel pumps working; the alcohol fuel is started by the first fuel pump 5, the second fuel pump 36 and the third fuel pump 35.
  • the fuel pump 5, the second fuel pump 36 and the third fuel pump 35 provide a large flow of liquid alcohol fuel from the first fuel pump filter screen 6, the second fuel pump filter screen 8 and the third fuel pump filter screen 46 of the alcohol storage tank 46.
  • the fuel pump filter 9 sucks liquid alcohol fuel through the first flow meter 11, the second flow meter 12, the third flow meter 13, the first alcohol fuel solenoid valve 14, the second alcohol fuel solenoid valve 15 and the After the triol fuel solenoid valve 16, it enters the evaporator inlet 17-1 of the evaporator 17 (as shown in Figures 10 and 11).
  • the left and right evaporators are connected through the 17 evaporator connecting pipe 17-3.
  • the alcohol fuel all forms alcohol vapor fuel.
  • a large flow of alcohol vapor enters the nickel-based catalyst vapor inlet 18 through the evaporator outlet 17-2 and the alcohol vapor outlet 31.
  • the alcohol vapor is distributed along the non-uniformly nickel-based catalyst.
  • the microchannel 20 flows; and the nickel-based catalyst microchannel 20 achieves stable catalyst operation while absorbing engine exhaust heat, thereby promoting the breaking of carbon-carbon bonds in alcohol fuel.
  • the nickel-based catalyst has very high activity in breaking carbon-carbon bonds. , which is conducive to the breakage of carbon-carbon bonds in multi-carbon alcohol fuels to form single-carbon molecular fuels.
  • the single-carbon molecular fuel passes through a nickel-based catalyst and copper
  • the base catalyst interface 21 enters the copper-based catalyst matrix 29 and continues to flow along the copper-based catalyst microchannel 22.
  • the copper-based catalyst microchannel 22 absorbs the heat of the engine exhaust to achieve stable catalyst operation, thereby promoting single carbon
  • the carbon-hydrogen bond of the molecular fuel is broken, and the copper-based catalysis can effectively break the carbon-hydrogen bond, so that the carbon-hydrogen bond of the single-carbon molecular fuel is completely broken.
  • the alcohol vapor fuel is cracked to form hydrogen and carbon monoxide cracked gas.
  • the formed cracked gas passes through the cracked gas solenoid valve 28 and the cracked gas storage main solenoid valve 37 and then enters the low-pressure cracked gas storage 44 for storage; when the electronic control unit 3 monitors that the pressure in the low-pressure cracked gas storage 44 reaches a certain level, the electronic control unit 3.
  • the electronic control unit 3 When the pyrolysis gas stored in the low-pressure pyrolysis gas storage 44, the medium-pressure pyrolysis gas storage 42 and the high-pressure pyrolysis gas storage 40 needs to be used downstream, the electronic control unit 3 first controls the low-pressure pyrolysis gas storage outlet valve 45 to open, so that the low-pressure pyrolysis gas storage is opened. The storage 44 releases cracked gas downstream; when the electronic control unit 3 detects that the flow rate of the low-pressure cracked gas storage 44 is insufficient, the electronic control unit 3 controls the medium-pressure cracked gas storage outlet valve 43 to open, thereby releasing the medium-pressure cracked gas storage 42 downstream.
  • the cascade uses engine exhaust heat to crack alcohol fuel to obtain high-grade hydrogen and carbon monoxide cracked gas, realize engine exhaust heat recovery, and improve engine thermal efficiency and economic benefits.
  • the invention maximizes the recovery of engine high-temperature exhaust heat, fully facilitates the evaporation of liquid alcohol fuel with high-temperature engine heat, and realizes cracking and production of hydrogen in a non-uniform micro-channel alcohol fuel cracking and hydrogen production device, and utilizes corresponding control strategies. , so that the non-uniform micro-channel alcohol fuel cracking hydrogen production device operates in the best condition, and realizes cascade recovery of engine high-temperature heat under different load conditions to further improve fuel energy, engine thermal efficiency and economy, reduce exhaust emissions, and achieve low carbon Clean and efficient combustion and other goals.
  • connection can be a direct connection or an indirect connection; for those of ordinary skill in the art, it can be The specific meanings of the above terms in this application should be understood according to the specific circumstances.

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Abstract

The present invention sets forth an alcohol fuel cracking hydrogen production apparatus and a system, wherein the alcohol fuel cracking hydrogen production apparatus comprises: successively securely connected from left to right, an exhaust inlet unit, an alcohol fuel cracking hydrogen production unit and an exhaust outlet unit; on the whole, the alcohol fuel cracking hydrogen production unit has a hollow cylindrical structure, and comprises a nickel-based catalyst microchannel and a copper-based catalyst microchannel; in a cross-section perpendicular to the central axis of the alcohol fuel cracking hydrogen production unit, the nickel-based catalyst microchannel and/or the copper-based catalyst microchannel form a non-equidistant circular distribution. The apparatus, system and control method provided in the present invention can solve the problem of single-catalyst-structure alcohol fuel cracking hydrogen production technology being unable to fully utilize the high-temperature exhaust of an engine, and also of an adverse effect on the service life of the catalyst.

Description

一种醇类燃料裂解制氢装置以及系统An alcohol fuel cracking hydrogen production device and system
相关申请Related applications
本申请主张于2022年6月14日提交的、名称为“一种醇类燃料裂解制氢装置以及系统”的中国发明专利申请:202210672951.8的优先权。This application claims priority to the Chinese invention patent application: 202210672951.8, titled "An alcohol fuel cracking hydrogen production device and system" submitted on June 14, 2022.
技术领域Technical field
本发明属于醇类燃料裂解制氢技术领域,具体涉及一种非均匀微通道醇类燃料裂解制氢装置以及系统。The invention belongs to the technical field of alcohol fuel cracking and hydrogen production, and specifically relates to a non-uniform micro-channel alcohol fuel cracking hydrogen production device and system.
背景技术Background technique
21世纪是氢能社会,如何高效低成本制取氢气成为了目前急需解决的难题。目前,氢气制取有多种方式,包括传统化石燃料制氢、天然气制氢、煤制氢、电解水制氢以及可再生能源(风光水)电解水制氢。这些制氢方式各有利弊,化石燃料制氢是大规模制取,所需投资成本高,同时也是高污染高能耗。天然气制氢成本也高,天然气中主要成分是甲烷,而甲烷分子化学结构稳定,需要提高额外能量使甲烷分子结构断裂;尽管可以采用催化剂降低裂解所需的温度,但是超高温裂解对催化剂寿命影响非常大。煤制氢受国际煤炭价格影响较大,且对煤炭成分要求较高,煤炭中含硫等会使催化剂中毒,需要对煤炭进行脱硫处理;而且煤炭制氢是大规模装置,投入成本较高,也不利于移动式制氢。电解水制氢成本高,高品位的电能可以直接用于其他所需电能行业;如用工业用电电解水制氢,成本以及经济效益非常不划算。采用可再生能源电解水制氢能够减少制氢成本,但是受各种天气环境的影响,制氢是间歇性波动的;而且大规模可再生能源制氢需要场地,也不利于移动式制氢。The 21st century is a hydrogen energy society. How to produce hydrogen efficiently and at low cost has become an urgent problem that needs to be solved. At present, there are many ways to produce hydrogen, including traditional fossil fuel hydrogen production, natural gas hydrogen production, coal hydrogen production, water electrolysis hydrogen production, and renewable energy (wind and solar water) water electrolysis hydrogen production. Each of these hydrogen production methods has advantages and disadvantages. Hydrogen production from fossil fuels requires large-scale production, requires high investment costs, and is also highly polluting and energy-intensive. The cost of producing hydrogen from natural gas is also high. The main component of natural gas is methane, and the chemical structure of methane molecules is stable. Additional energy is required to break the methane molecular structure. Although catalysts can be used to reduce the temperature required for cracking, ultra-high temperature cracking has an impact on the life of the catalyst. Very big. Coal-to-hydrogen production is greatly affected by international coal prices, and has higher requirements for coal composition. The sulfur content in coal will poison the catalyst, and the coal needs to be desulfurized. Moreover, coal-to-hydrogen production is a large-scale device with high investment costs. It is also not conducive to mobile hydrogen production. The cost of electrolyzing water to produce hydrogen is high, and high-grade electric energy can be directly used in other industries that require electric energy. For example, using industrial electricity to electrolyze water to produce hydrogen is very uneconomical in terms of cost and economic benefits. Using renewable energy to electrolyze water to produce hydrogen can reduce the cost of hydrogen production, but due to the influence of various weather environments, hydrogen production fluctuates intermittently; and large-scale renewable energy hydrogen production requires space, which is not conducive to mobile hydrogen production.
醇类燃料制氢可以采用撬装式设备制氢,非常灵活,有利于移动式制氢,而且可以耦合其他高温热源,为醇类燃料制氢催化剂提供能量,从而回收高温热源,提供系统的效率和经济性。发动机通过缸内燃烧以及热功转化过程,对外输出有用功。然而根据目前发动机热效率水平而言,在大部分工况下,发动机有30%的热量通过高温排气带着,直接释放在周边环境中,造成了能量的浪费。此外,发动机运行在大负荷工况时,高温排气带着的热量更多,甚至超过了总能量的50%,也就是说,燃油释放的 能量有一半以上被高温排气带走,导致发动机热效率以及经济性低。Alcohol fuel hydrogen production can use skid-mounted equipment to produce hydrogen, which is very flexible and conducive to mobile hydrogen production. It can also be coupled with other high-temperature heat sources to provide energy for the alcohol fuel hydrogen production catalyst, thereby recycling high-temperature heat sources and improving system efficiency. and economical. The engine outputs useful work to the outside through in-cylinder combustion and thermal power conversion processes. However, according to the current engine thermal efficiency level, under most working conditions, 30% of the engine's heat is carried by the high-temperature exhaust and is directly released into the surrounding environment, causing a waste of energy. In addition, when the engine is running under heavy load conditions, the high-temperature exhaust gas carries more heat, even exceeding 50% of the total energy. In other words, the amount of fuel released More than half of the energy is taken away by high-temperature exhaust, resulting in low engine thermal efficiency and economy.
因此,对高温排气能量回收利用是提高燃料能量利用率以及提高发动机热效率的有效途径之一。为了充分利用发动机高温排气,采用余热回收装置回收高温排气。其中,采用醇类燃料裂解制氢装置回收高温排气能量是一种有前景的方式。但传统的单一催化剂结构对碳氢键或者碳碳键有选择,不能充分裂解醇类燃料,造成裂解效率低,甚至会影响催化剂载体,导致催化剂使用寿命下降。Therefore, recovery and utilization of high-temperature exhaust energy is one of the effective ways to improve fuel energy utilization and improve engine thermal efficiency. In order to make full use of the high-temperature exhaust gas from the engine, a waste heat recovery device is used to recover the high-temperature exhaust gas. Among them, using an alcohol fuel cracking hydrogen production device to recover high-temperature exhaust energy is a promising way. However, the traditional single catalyst structure is selective for carbon-hydrogen bonds or carbon-carbon bonds and cannot fully crack alcohol fuels, resulting in low cracking efficiency and even affecting the catalyst carrier, resulting in a decrease in the service life of the catalyst.
发明内容Contents of the invention
本发明提供一种醇类燃料裂解制氢装置,包括依次固定连接的排气进口单元,醇类燃料裂解制氢单元和排气出口单元,所述排气进口单元包括:排气进口,排气进口端固定部以及排气进口温度传感器;所述醇类燃料裂解制氢单元包括:蒸发器,镍基催化剂蒸气进口,镍基催化剂温度传感器,镍基催化剂微通道,镍基催化剂和铜基催化剂接口,铜基催化剂微通道,铜基催化剂温度传感器,铜基催化剂裂解气出口,裂解气电磁阀,铜基催化剂基体,镍基催化剂基体以及醇类蒸气出口;所述排气出口单元包括:排气出口,排气出口端固定部以及排气出口温度传感器;所述醇类燃料裂解制氢单元整体呈中空柱体结构,所述镍基催化剂微通道设置在所述镍基催化剂基体的内部,所述镍基催化剂基体为所述镍基催化剂微通道提供支撑;所述铜基催化剂微通道设置在所述铜基催化剂基体内部,所述铜基催化剂基体为所述铜基催化剂微通道提供支撑;所述镍基催化剂微通道和所述铜基催化剂微通道作为醇类燃料在所述醇类燃料裂解制氢单元中的流通通道;在垂直于所述醇类燃料裂解制氢单元中轴线的截面中,所述镍基催化剂微通道和/或所述铜基催化剂微通道呈非等距的圆形分布。The invention provides an alcohol fuel cracking hydrogen production device, which includes an exhaust inlet unit, an alcohol fuel cracking hydrogen production unit and an exhaust outlet unit that are fixedly connected in sequence. The exhaust inlet unit includes: an exhaust inlet, an exhaust The inlet end fixed part and the exhaust inlet temperature sensor; the alcohol fuel cracking hydrogen production unit includes: an evaporator, a nickel-based catalyst vapor inlet, a nickel-based catalyst temperature sensor, a nickel-based catalyst microchannel, a nickel-based catalyst and a copper-based catalyst interface, copper-based catalyst microchannel, copper-based catalyst temperature sensor, copper-based catalyst cracked gas outlet, cracked gas solenoid valve, copper-based catalyst substrate, nickel-based catalyst substrate and alcohol vapor outlet; the exhaust outlet unit includes: exhaust The gas outlet, the exhaust outlet end fixed part and the exhaust outlet temperature sensor; the alcohol fuel cracking hydrogen production unit has a hollow cylinder structure as a whole, and the nickel-based catalyst microchannel is arranged inside the nickel-based catalyst substrate, The nickel-based catalyst substrate provides support for the nickel-based catalyst microchannel; the copper-based catalyst microchannel is arranged inside the copper-based catalyst substrate, and the copper-based catalyst substrate provides support for the copper-based catalyst microchannel ; The nickel-based catalyst microchannel and the copper-based catalyst microchannel serve as circulation channels for alcohol fuel in the alcohol fuel cracking hydrogen production unit; In cross-section, the nickel-based catalyst microchannels and/or the copper-based catalyst microchannels are distributed in a non-equidistant circular shape.
可选地,所述铜基催化剂基体与所述排气进口单元连接,所述镍基催化剂基体与所述排气出口单元连接;所述镍基催化剂基体通过所述镍基催化剂和铜基催化剂接口与所述铜基催化剂基体连接。Optionally, the copper-based catalyst substrate is connected to the exhaust inlet unit, and the nickel-based catalyst substrate is connected to the exhaust outlet unit; the nickel-based catalyst substrate passes through the nickel-based catalyst and the copper-based catalyst The interface is connected to the copper-based catalyst substrate.
可选地,所述排气进口端固定部和/或所述排气出口端固定部通过螺栓固定于发动机高温排气管上;发动机高温排气通过所述排气进口进入,为所述镍基催化剂基体、所述铜基催化剂基体和所述蒸发器提供高温热源,并通过排气出口排出到下游部件。Optionally, the exhaust inlet end fixing part and/or the exhaust outlet end fixing part are fixed on the engine high-temperature exhaust pipe through bolts; the engine high-temperature exhaust enters through the exhaust inlet, and is the nickel The base catalyst substrate, the copper-based catalyst substrate and the evaporator provide a high-temperature heat source, which is discharged to downstream components through the exhaust outlet.
可选地,所述蒸发器包括蒸发器进口,蒸发器出口以及蒸发器连通管;所述蒸发器依次通过所述醇类蒸气出口和所述镍基催化剂蒸气进口与所述镍基催化剂基体连 接;醇类燃料通过所述蒸发器进口进入所述蒸发器,在所述蒸发器中形成醇类蒸气,所述醇类蒸气通过所述蒸发器出口流出所述蒸发器;并依次通过所述醇类蒸气出口、所述镍基催化剂蒸气进口进入所述镍基催化剂微通道。Optionally, the evaporator includes an evaporator inlet, an evaporator outlet and an evaporator communication tube; the evaporator is connected to the nickel-based catalyst substrate through the alcohol vapor outlet and the nickel-based catalyst vapor inlet in turn. Then; alcohol fuel enters the evaporator through the evaporator inlet, forms alcohol vapor in the evaporator, and the alcohol vapor flows out of the evaporator through the evaporator outlet; and passes through the evaporator in turn The alcohol vapor outlet and the nickel-based catalyst vapor inlet enter the nickel-based catalyst microchannel.
可选地,所述铜基催化剂基体通过所述铜基催化剂裂解气出口与所述裂解气电磁阀连接;醇类燃料通过所述镍基催化剂基体和所述铜基催化剂基体后,形成的裂解气依次通过所述铜基催化剂裂解气出口和所述裂解气电磁阀向下游流出。Optionally, the copper-based catalyst substrate is connected to the cracked gas solenoid valve through the copper-based catalyst cracked gas outlet; after the alcohol fuel passes through the nickel-based catalyst substrate and the copper-based catalyst substrate, the cracked gas formed The gas flows out downstream through the cracked gas outlet of the copper-based catalyst and the cracked gas solenoid valve in sequence.
可选地,所述镍基催化剂温度传感器分布安装在所述镍基催化剂基体内,并用于实时监测所述镍基催化剂基体的温度;所述铜基催化剂温度传感器分布安装在所述铜基催化剂基体内,并用于实时监测所述铜基催化剂基体的温度。Optionally, the nickel-based catalyst temperature sensors are distributed in the nickel-based catalyst substrate and used to monitor the temperature of the nickel-based catalyst substrate in real time; the copper-based catalyst temperature sensors are distributed in the copper-based catalyst inside the matrix and used to monitor the temperature of the copper-based catalyst matrix in real time.
本发明还提供一种醇类燃料裂解制氢系统,其技术方案除包括前述的醇类燃料裂解制氢装置外,还包括发动机,电子控制单元,燃料供给单元以及裂解气存储单元;其中,所述电子控制单元用于接收发动机转速和发动机负荷;所述燃料供给单元,所述裂解气存储单元,所述醇类燃料裂解制氢装置中的排气进口温度传感器,排气出口温度传感器,镍基催化剂温度传感器,铜基催化剂温度传感器以及裂解气电磁阀分别与所述电子控制单元通讯连接。The present invention also provides an alcohol fuel cracking hydrogen production system. The technical solution includes, in addition to the aforementioned alcohol fuel cracking hydrogen production device, an engine, an electronic control unit, a fuel supply unit and a cracked gas storage unit; wherein, The electronic control unit is used to receive engine speed and engine load; the fuel supply unit, the cracked gas storage unit, the exhaust inlet temperature sensor in the alcohol fuel cracking hydrogen production device, the exhaust outlet temperature sensor, nickel The base catalyst temperature sensor, the copper base catalyst temperature sensor and the cracked gas solenoid valve are respectively connected to the electronic control unit in communication.
可选地,所述燃料供给单元包括液位传感器,燃料加注口及泄压阀,放油阀,储醇类燃料箱,一个或多个燃油泵滤网,一个或多个燃油泵,一个或多个醇类燃料电磁阀以及一个或多个流量计;其中:所述液位传感器安装在所述储醇类燃料箱顶端,所述放油阀安装在所述储醇类燃料箱底部;所述一个或多个燃油泵滤网分布在所述储醇类燃料箱底部,并分别通过管道与所述一个或多个燃油泵的进口连接,每个所述燃油泵的出口分别通过管道与所述一个或多个醇类燃料电磁阀的进口连接,所述一个或多个醇类燃料电磁阀的出口分别通过管道与蒸发器的蒸发器进口连接,并实时控制管道内醇类燃料的通断;所述液位传感器,所述一个或多个燃油泵和所述一个或多个醇类燃料电磁阀分别与所述电子控制单元通讯连接。Optionally, the fuel supply unit includes a liquid level sensor, a fuel filling port and a pressure relief valve, a fuel drain valve, an alcohol fuel tank, one or more fuel pump filters, one or more fuel pumps, and one or multiple alcohol fuel solenoid valves and one or more flow meters; wherein: the liquid level sensor is installed at the top of the alcohol storage fuel tank, and the oil drain valve is installed at the bottom of the alcohol storage fuel tank; The one or more fuel pump filters are distributed at the bottom of the alcohol storage fuel tank, and are respectively connected to the inlet of the one or more fuel pumps through pipes, and the outlet of each fuel pump is connected to the inlet through pipes. The inlet of the one or more alcohol fuel solenoid valves is connected, and the outlet of the one or more alcohol fuel solenoid valves is connected to the evaporator inlet of the evaporator through a pipeline, and the flow of the alcohol fuel in the pipeline is controlled in real time. The liquid level sensor, the one or more fuel pumps and the one or more alcohol fuel solenoid valves are respectively communicatively connected with the electronic control unit.
可选地,所述裂解气存储单元包括裂解气存储总电磁阀,n个裂解气存储器,n个裂解气存储器出口阀以及n-1个裂解气存储分电磁阀,n为大于等于2的整数;裂解气电磁阀的出口通过管道与所述裂解气存储总电磁阀的进口连接,所述裂解气存储总电磁阀的出口通过管道与所述n个裂解气存储器中的第一个的进口连接;第n个裂解气存储器与第n-1个裂解气存储器之间分别通过管道连接,所述n-1个裂解气存储 分电磁阀分别设置在所述第n个裂解气存储器与第n-1个裂解气存储器之间的管道上;所述n个裂解气存储器的出口分别通过管道与所述n个裂解气存储器出口阀的进口连接,所述n个裂解气存储器出口阀的出口分别与管道连接,进而向下游释放裂解气;所述裂解气电磁阀,所述裂解气存储总电磁阀,所述n个裂解气存储器出口阀以及所述n-1个裂解气存储分电磁阀分别与所述电子控制单元通讯连接。Optionally, the cracked gas storage unit includes a cracked gas storage main solenoid valve, n cracked gas storages, n cracked gas storage outlet valves and n-1 cracked gas storage branch solenoid valves, n is an integer greater than or equal to 2. ; The outlet of the cracked gas solenoid valve is connected to the inlet of the cracked gas storage main solenoid valve through a pipeline, and the outlet of the cracked gas storage main solenoid valve is connected to the inlet of the first of the n cracked gas storage devices through a pipeline ; The n-th cracked gas storage and the n-1 cracked gas storage are respectively connected through pipelines, and the n-1 cracked gas storage Separate solenoid valves are respectively arranged on the pipelines between the n-th cracked gas storage and the n-1th cracked gas storage; the outlets of the n cracked gas storages are respectively connected to the outlets of the n cracked gas storage through pipelines. The inlet connection of the valve, the outlets of the n cracked gas storage outlet valves are respectively connected to pipelines, and then the cracked gas is released downstream; the cracked gas solenoid valve, the cracked gas storage master solenoid valve, the n cracked gas The storage outlet valve and the n-1 cracked gas storage solenoid valves are respectively connected in communication with the electronic control unit.
可选地,一个或多个燃油泵滤网包括第一燃油泵滤网,第二燃油泵滤网和第三燃油泵滤网;一个或多个燃油泵包括第一燃油泵,第二燃油泵和第三燃油泵;一个或多个醇类燃料电磁阀包括第一醇类燃料电磁阀,第二醇类燃料电磁阀和第三醇类燃料电磁阀。Optionally, the one or more fuel pump filters include a first fuel pump filter, a second fuel pump filter and a third fuel pump filter; the one or more fuel pumps include a first fuel pump, a second fuel pump and a third fuel pump; the one or more alcohol fuel solenoid valves include a first alcohol fuel solenoid valve, a second alcohol fuel solenoid valve and a third alcohol fuel solenoid valve.
可选地,n个裂解气存储器包括低压裂解气存储器,中压裂解气存储器和高压裂解气存储器;n个裂解气存储器出口阀包括低压裂解气存储器出口阀,中压裂解气存储器出口阀和高压裂解气存储器出口阀;n-1个裂解气存储分电磁阀包括中压裂解气存储分电磁阀和高压裂解气存储分电磁阀。Optionally, the n cracked gas storages include low-pressure cracked gas storage, medium-pressure cracked gas storage and high-pressure cracked gas storage; the n cracked gas storage outlet valves include low-pressure cracked gas storage outlet valves, medium-pressure cracked gas storage outlet valves and high-pressure cracked gas storage outlets. Cracked gas storage outlet valve; n-1 cracked gas storage solenoid valves include medium pressure cracked gas storage solenoid valves and high pressure cracked gas storage solenoid valves.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1、采用双层催化剂结构,充分对醇类燃料进行裂解,促进醇类燃料裂解,制取氢气,同时能够减少催化剂积炭,延长催化剂的使用寿命。1. The double-layer catalyst structure is adopted to fully crack the alcohol fuel, promote the cracking of the alcohol fuel, and produce hydrogen. At the same time, it can reduce the carbon deposition on the catalyst and extend the service life of the catalyst.
2、催化微通道非均匀分布在装置内,形成中心密集分布,周向稀疏分布的形状,充分吸收发动机高温排气热量,使得催化效率提高。2. The catalytic microchannels are non-uniformly distributed in the device, forming a shape of dense distribution in the center and sparse distribution in the circumference, which fully absorbs the high-temperature exhaust heat of the engine and improves the catalytic efficiency.
3、通过设置电子控制单元实现对发动机工况状态的动态判断,并基于判断结果实现动态控制,进而实现对发动机排气热量的阶梯利用。3. By setting up an electronic control unit, the engine operating status can be dynamically judged, and dynamic control can be achieved based on the judgment results, thereby achieving stepwise utilization of engine exhaust heat.
附图说明Description of the drawings
图1是本发明实施例中醇类燃料裂解制氢装置、系统的示意图。Figure 1 is a schematic diagram of an alcohol fuel cracking hydrogen production device and system in an embodiment of the present invention.
图2是本发明实施例中镍基催化剂基体端面示意图。Figure 2 is a schematic end view of a nickel-based catalyst substrate in an embodiment of the present invention.
图3是本发明实施例中镍基催化剂基体立体结构俯视示意图。Figure 3 is a schematic top view of the three-dimensional structure of the nickel-based catalyst substrate in the embodiment of the present invention.
图4是本发明实施例中镍基催化剂基体立体结构仰视示意图。Figure 4 is a schematic bottom view of the three-dimensional structure of the nickel-based catalyst substrate in the embodiment of the present invention.
图5是本发明实施例中蒸发器示意图。Figure 5 is a schematic diagram of the evaporator in the embodiment of the present invention.
图6是本发明实施例中低负荷制氢控制示意图。Figure 6 is a schematic diagram of low-load hydrogen production control in the embodiment of the present invention.
图7是本发明实施例中低负荷制氢立体结构示意图。 Figure 7 is a schematic diagram of the three-dimensional structure of low-load hydrogen production in an embodiment of the present invention.
图8是本发明实施例中中负荷制氢控制示意图。Figure 8 is a schematic diagram of medium-load hydrogen production control in the embodiment of the present invention.
图9是本发明实施例中中负荷制氢立体结构示意图。Figure 9 is a schematic three-dimensional structural diagram of medium-load hydrogen production in an embodiment of the present invention.
图10是本发明实施例中大负荷制氢控制示意图。Figure 10 is a schematic diagram of large-load hydrogen production control in the embodiment of the present invention.
图11是本发明实施例中大负荷制氢立体结构示意图。Figure 11 is a schematic diagram of the three-dimensional structure of large-load hydrogen production in an embodiment of the present invention.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本申请的技术方案,以下将结合附图及实施例对本实用新型做进一步详细说明。In order to enable those skilled in the art to better understand the technical solution of the present application, the present utility model will be further described in detail below with reference to the accompanying drawings and examples.
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only These are some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts should fall within the scope of protection of the present invention.
如图1-4所示,本发明的一个实施例提供了一种醇类燃料裂解制氢装置,包括从左到右依次固定连接的排气进口单元,醇类燃料裂解制氢单元和排气出口单元,其特征在于:排气进口单元包括:排气进口26,排气进口端固定部27以及排气进口温度传感器25;醇类燃料裂解制氢单元包括,蒸发器17,镍基催化剂蒸气进口18,镍基催化剂温度传感器19,镍基催化剂微通道20,镍基催化剂和铜基催化剂接口21,铜基催化剂微通道22,铜基催化剂温度传感器23,铜基催化剂裂解气出口24,裂解气电磁阀28,铜基催化剂基体29,镍基催化剂基体30以及醇类蒸气出口31;排气出口单元包括:排气出口33,排气出口端固定部32以及排气出口温度传感器34;醇类燃料裂解制氢单元整体呈中空柱体结构,镍基催化剂微通道20设置在镍基催化剂基体30内部,镍基催化剂基体30为镍基催化剂微通道20提供支撑;铜基催化剂微通道22设置在铜基催化剂基体29内部,铜基催化剂基体29为铜基催化剂微通道22提供支撑;镍基催化剂微通道20和铜基催化剂微通道22作为醇类燃料在醇类燃料裂解制氢单元中的流通通道;在垂直于醇类燃料裂解制氢单元中轴线的截面中,镍基催化剂微通道20和/或铜基催化剂微通道22呈非等距的圆形分布。As shown in Figures 1-4, one embodiment of the present invention provides an alcohol fuel cracking hydrogen production device, including an exhaust inlet unit, an alcohol fuel cracking hydrogen production unit and an exhaust gas that are fixedly connected in sequence from left to right. The outlet unit is characterized in that: the exhaust inlet unit includes: exhaust inlet 26, exhaust inlet end fixing part 27 and exhaust inlet temperature sensor 25; alcohol fuel cracking hydrogen production unit includes, evaporator 17, nickel-based catalyst vapor Import 18, nickel-based catalyst temperature sensor 19, nickel-based catalyst microchannel 20, nickel-based catalyst and copper-based catalyst interface 21, copper-based catalyst microchannel 22, copper-based catalyst temperature sensor 23, copper-based catalyst cracking gas outlet 24, cracking Gas solenoid valve 28, copper-based catalyst substrate 29, nickel-based catalyst substrate 30 and alcohol vapor outlet 31; the exhaust outlet unit includes: exhaust outlet 33, exhaust outlet end fixing part 32 and exhaust outlet temperature sensor 34; alcohol The fuel-like cracking hydrogen production unit has a hollow cylinder structure as a whole. The nickel-based catalyst microchannel 20 is arranged inside the nickel-based catalyst substrate 30. The nickel-based catalyst substrate 30 provides support for the nickel-based catalyst microchannel 20; the copper-based catalyst microchannel 22 is arranged Inside the copper-based catalyst substrate 29, the copper-based catalyst substrate 29 provides support for the copper-based catalyst microchannels 22; the nickel-based catalyst microchannels 20 and the copper-based catalyst microchannels 22 serve as alcohol fuel in the alcohol fuel cracking hydrogen production unit. Circulation channel; in a cross section perpendicular to the central axis of the alcohol fuel cracking hydrogen production unit, the nickel-based catalyst microchannels 20 and/or the copper-based catalyst microchannels 22 are distributed in a non-equidistant circular shape.
可选地,铜基催化剂基体29与排气进口单元连接,镍基催化剂基体30与排气出口单元连接;镍基催化剂基体30通过镍基催化剂和铜基催化剂接口21与铜基催化剂 基体29连接。Optionally, the copper-based catalyst substrate 29 is connected to the exhaust inlet unit, and the nickel-based catalyst substrate 30 is connected to the exhaust outlet unit; the nickel-based catalyst substrate 30 is connected to the copper-based catalyst through the nickel-based catalyst and copper-based catalyst interface 21 The base body 29 is connected.
可选地,排气进口端固定部27和/或排气出口端固定部32通过螺栓固定于发动机高温排气管上;发动机高温排气通过排气进口26进入,为镍基催化剂基体30、铜基催化剂基体29和蒸发器17提供高温热源,并通过排气出口33排出到下游部件。Optionally, the exhaust inlet end fixing part 27 and/or the exhaust outlet end fixing part 32 are fixed on the engine high-temperature exhaust pipe through bolts; the engine high-temperature exhaust enters through the exhaust inlet 26 and is a nickel-based catalyst substrate 30, The copper-based catalyst substrate 29 and the evaporator 17 provide a high-temperature heat source, which is discharged to downstream components through the exhaust outlet 33.
结合图5可知,可选地,蒸发器17包括蒸发器进口17-1,蒸发器出口17-2以及蒸发器连通管17-3;蒸发器17依次通过醇类蒸气出口31和镍基催化剂蒸气进口18与镍基催化剂基体30连接;醇类燃料通过蒸发器进口17-1进入蒸发器17,在蒸发器17中形成醇类蒸气,醇类蒸气通过蒸发器出口17-2流出蒸发器17;并依次通过醇类蒸气出口31、镍基催化剂蒸气进口18进入镍基催化剂微通道20。As can be seen from Figure 5, optionally, the evaporator 17 includes an evaporator inlet 17-1, an evaporator outlet 17-2 and an evaporator communication pipe 17-3; the evaporator 17 passes through the alcohol vapor outlet 31 and the nickel-based catalyst vapor in sequence. The inlet 18 is connected to the nickel-based catalyst substrate 30; the alcohol fuel enters the evaporator 17 through the evaporator inlet 17-1, forms alcohol vapor in the evaporator 17, and the alcohol vapor flows out of the evaporator 17 through the evaporator outlet 17-2; And enter the nickel-based catalyst microchannel 20 through the alcohol vapor outlet 31 and the nickel-based catalyst vapor inlet 18 in sequence.
可选地,铜基催化剂基体29通过铜基催化剂裂解气出口24与裂解气电磁阀28连接;醇类燃料通过镍基催化剂基体30和铜基催化剂基体29后,形成的裂解气依次通过铜基催化剂裂解气出口24和裂解气电磁阀28向下游流出。Optionally, the copper-based catalyst substrate 29 is connected to the cracked gas solenoid valve 28 through the copper-based catalyst cracked gas outlet 24; after the alcohol fuel passes through the nickel-based catalyst substrate 30 and the copper-based catalyst substrate 29, the cracked gas formed sequentially passes through the copper-based catalyst substrate 30 and the copper-based catalyst substrate 29. The catalyst cracked gas outlet 24 and the cracked gas solenoid valve 28 flow out downstream.
可选地,镍基催化剂温度传感器19分布安装在镍基催化剂基体30内,并用于实时监测镍基催化剂基体30的温度;铜基催化剂温度传感器23分布安装在铜基催化剂基体29内,并用于实时监测铜基催化剂基体29的温度。Optionally, the nickel-based catalyst temperature sensor 19 is distributed and installed in the nickel-based catalyst substrate 30 and is used to monitor the temperature of the nickel-based catalyst substrate 30 in real time; the copper-based catalyst temperature sensor 23 is distributed and installed in the copper-based catalyst substrate 29 and is used to monitor the temperature of the nickel-based catalyst substrate 30. The temperature of the copper-based catalyst substrate 29 is monitored in real time.
同样如图1所示,本发明的另一个实施例提供了一种醇类燃料裂解制氢系统,除包括如前一个实施例的醇类燃料裂解制氢装置外,还包括电子控制单元,燃料供给单元以及裂解气存储单元;其中,电子控制单元3用于接收发动机转速1和发动机负荷2;燃料供给单元,裂解气存储单元,醇类燃料裂解制氢装置中的排气进口温度传感器25,排气出口温度传感器34,镍基催化剂温度传感器19,铜基催化剂温度传感器23以及裂解气电磁阀28分别与电子控制单元3通讯连接。Also shown in Figure 1, another embodiment of the present invention provides an alcohol fuel cracking hydrogen production system, which in addition to the alcohol fuel cracking hydrogen production device as in the previous embodiment, also includes an electronic control unit, a fuel Supply unit and cracked gas storage unit; among them, the electronic control unit 3 is used to receive the engine speed 1 and the engine load 2; the fuel supply unit, the cracked gas storage unit, the exhaust inlet temperature sensor 25 in the alcohol fuel cracking hydrogen production device, The exhaust outlet temperature sensor 34, the nickel-based catalyst temperature sensor 19, the copper-based catalyst temperature sensor 23 and the cracked gas solenoid valve 28 are respectively connected in communication with the electronic control unit 3.
可选地,燃料供给单元包括液位传感器4,燃料加注口及泄压阀10,放油阀7,储醇类燃料箱46,一个或多个燃油泵滤网,一个或多个燃油泵,一个或多个醇类燃料电磁阀以及一个或多个流量计;其中:液位传感器4安装在储醇类燃料箱46顶端,放油阀7安装在储醇类燃料箱46底部;一个或多个燃油泵滤网分布在储醇类燃料箱46底部,并分别通过管道与一个或多个燃油泵的进口连接,每个燃油泵的出口分别通过管道与一个或多个醇类燃料电磁阀的进口连接,一个或多个醇类燃料电磁阀的出口分别通过管道与蒸发器17的蒸发器进口17-1连接,并实时控制管道内醇类燃料的通断;液位传感器4,一个或多个燃油泵和一个或多个醇类燃料电磁阀分别与电子控 制单元3通讯连接。Optionally, the fuel supply unit includes a liquid level sensor 4, a fuel filling port and a pressure relief valve 10, a drain valve 7, an alcohol storage fuel tank 46, one or more fuel pump filters, and one or more fuel pumps. , one or more alcohol fuel solenoid valves and one or more flow meters; wherein: the liquid level sensor 4 is installed at the top of the alcohol storage fuel tank 46, and the oil drain valve 7 is installed at the bottom of the alcohol storage fuel tank 46; one or A plurality of fuel pump filters are distributed at the bottom of the alcohol fuel tank 46 and are respectively connected to the inlet of one or more fuel pumps through pipes. The outlet of each fuel pump is connected to one or more alcohol fuel solenoid valves through pipes. The inlet connection of one or more alcohol fuel solenoid valves is connected to the evaporator inlet 17-1 of the evaporator 17 through a pipeline, and the on/off of the alcohol fuel in the pipeline is controlled in real time; the liquid level sensor 4, one or Multiple fuel pumps and one or more alcohol fuel solenoid valves are individually connected to the electronically controlled Communication connection of control unit 3.
可选地,裂解气存储单元包括裂解气存储总电磁阀37,n个裂解气存储器,n个裂解气存储器出口阀以及n-1个裂解气存储分电磁阀,n为大于等于2的整数;裂解气电磁阀28的出口通过管道与裂解气存储总电磁阀37的进口连接,裂解气存储总电磁阀37的出口通过管道与n个裂解气存储器中的第一个的进口连接;第n个裂解气存储器与第n-1个裂解气存储器之间分别通过管道连接,n-1个裂解气存储分电磁阀分别设置在第n个裂解气存储器与第n-1个裂解气存储器之间的管道上;n个裂解气存储器的出口分别通过管道与n个裂解气存储器出口阀的进口连接,n个裂解气存储器出口阀的出口分别与管道连接,进而向下游释放裂解气;裂解气电磁阀28,裂解气存储总电磁阀37,n个裂解气存储器出口阀以及n-1个裂解气存储分电磁阀分别与电子控制单元3通讯连接。Optionally, the cracked gas storage unit includes a cracked gas storage main solenoid valve 37, n cracked gas storages, n cracked gas storage outlet valves and n-1 cracked gas storage branch solenoid valves, n is an integer greater than or equal to 2; The outlet of the cracked gas solenoid valve 28 is connected to the inlet of the cracked gas storage main solenoid valve 37 through a pipeline, and the outlet of the cracked gas storage main solenoid valve 37 is connected to the inlet of the first of the n cracked gas storages through a pipeline; the nth The pyrolysis gas storage and the n-1th pyrolysis gas storage are connected through pipelines respectively, and the n-1 pyrolysis gas storage solenoid valves are respectively arranged between the nth pyrolysis gas storage and the n-1th pyrolysis gas storage. On the pipeline; the outlets of the n cracked gas storage units are respectively connected to the inlets of the n cracked gas storage outlet valves through pipelines, and the outlets of the n cracked gas storage outlet valves are respectively connected to the pipelines, thereby releasing the cracked gas downstream; the cracked gas solenoid valve 28. The main pyrolysis gas storage solenoid valve 37, the n pyrolysis gas storage outlet valves and the n-1 pyrolysis gas storage branch solenoid valves are respectively connected to the electronic control unit 3 through communication.
本发明的另一个实施例提供了一种醇类燃料裂解制氢系统的控制方法,用于实现对如前一个实施例的醇类燃料裂解制氢系统的控制,结合说明书附图1-11可知,该控制方法的具体步骤包括:电子控制单元3实时采集发动机转速1,发动机负荷2,以及排气进口温度传感器5和排气出口温度传感器34的信号,判断发动机工况状态;电子控制单元3实时采集镍基催化剂温度传感器19和铜基催化剂温度传感器23的温度状态,根据发动机工况状态和温度状态,控制一个或多个催化剂流量电磁阀,以调整进入催化剂基体的醇类蒸气流量;电子控制单元3实时采集n个裂解气存储器的压力状态,根据发动机工况状态和压力状态控制裂解气存储总电磁阀37,n个裂解气存储器出口阀以及n-1个裂解气存储分电磁阀,以实现对发动机排气热量的阶梯利用。Another embodiment of the present invention provides a control method for an alcohol fuel cracking hydrogen production system, which is used to control the alcohol fuel cracking hydrogen production system as in the previous embodiment. It can be seen from Figures 1-11 of the description. , the specific steps of this control method include: the electronic control unit 3 collects the engine speed 1, the engine load 2, and the signals of the exhaust inlet temperature sensor 5 and the exhaust outlet temperature sensor 34 in real time to determine the engine operating status; the electronic control unit 3 Collect the temperature status of the nickel-based catalyst temperature sensor 19 and the copper-based catalyst temperature sensor 23 in real time, and control one or more catalyst flow solenoid valves according to the engine operating conditions and temperature status to adjust the flow rate of alcohol vapor entering the catalyst substrate; electronically The control unit 3 collects the pressure status of n cracked gas storage devices in real time, and controls the cracked gas storage main solenoid valve 37, n cracked gas storage outlet valves and n-1 cracked gas storage sub-solenoid valves according to the engine operating condition and pressure status. To achieve stepwise utilization of engine exhaust heat.
可选地,一个或多个燃油泵滤网包括第一燃油泵滤网6,第二燃油泵滤网8和第三燃油泵滤网9;一个或多个燃油泵包括第一燃油泵5,第二燃油泵36和第三燃油泵35;一个或多个醇类燃料电磁阀包括第一醇类燃料电磁阀14,第二醇类燃料电磁阀15和第三醇类燃料电磁阀16。Optionally, one or more fuel pump filters include a first fuel pump filter 6, a second fuel pump filter 8 and a third fuel pump filter 9; one or more fuel pumps include a first fuel pump 5, the second fuel pump 36 and the third fuel pump 35; the one or more alcohol fuel solenoid valves include a first alcohol fuel solenoid valve 14, a second alcohol fuel solenoid valve 15 and a third alcohol fuel solenoid valve 16.
可选地,第一燃油泵滤网6,第二燃油泵滤网8,第三燃油泵滤网9分布放置在储醇类燃料箱46底部,并通过管道分别与第一燃油泵5,第三燃油泵35,第二燃油泵36连接,管道与储醇类燃料箱46通过焊接固定连接,防止储醇类燃料箱46内醇类蒸气泄露。第一燃油泵5,第三燃油泵35,第二燃油泵36通过管道分别与第一醇类燃料电磁阀14,第二醇类燃料电磁阀15,第三醇类燃料电磁阀16连接。而第一醇 类燃料电磁阀14,第二醇类燃料电磁阀15,第三醇类燃料电磁阀16通过管道与蒸发器17连接,第一醇类燃料电磁阀14,第二醇类燃料电磁阀15,第三醇类燃料电磁阀16实时控制管道内醇类燃料的通断,且配合第一燃油泵5,第三燃油泵35,第二燃油泵36工作状态,决定蒸发器17内的高、中、低不同醇类流量,实时调节17-蒸发器内的醇类燃料。Optionally, the first fuel pump filter 6, the second fuel pump filter 8, and the third fuel pump filter 9 are distributed and placed at the bottom of the alcohol storage tank 46, and are connected to the first fuel pump 5 and the first fuel pump 5 through pipelines respectively. The third fuel pump 35 and the second fuel pump 36 are connected, and the pipeline and the alcohol storage fuel tank 46 are fixedly connected by welding to prevent the alcohol vapor in the alcohol storage fuel tank 46 from leaking. The first fuel pump 5, the third fuel pump 35, and the second fuel pump 36 are respectively connected to the first alcohol fuel solenoid valve 14, the second alcohol fuel solenoid valve 15, and the third alcohol fuel solenoid valve 16 through pipelines. And the first alcohol The fuel-like solenoid valve 14, the second alcohol fuel solenoid valve 15, and the third alcohol fuel solenoid valve 16 are connected to the evaporator 17 through pipelines. The first alcohol fuel solenoid valve 14, the second alcohol fuel solenoid valve 15, and The triol fuel solenoid valve 16 controls the on/off of the alcohol fuel in the pipeline in real time, and cooperates with the working status of the first fuel pump 5, the third fuel pump 35, and the second fuel pump 36 to determine the high, medium, and high voltages in the evaporator 17. Low different alcohol flow rates, real-time adjustment of alcohol fuel in the 17-evaporator.
可选地,醇类燃料通过蒸发器17的蒸发器进口进入17-1,在蒸发器中形成醇类蒸气燃料,然后通过蒸发器出口出来17-2;而蒸发器17通过蒸发器进口17-1和蒸发器出口17-2与管道焊接,将蒸发器17固定在装置上;发动机排气道内高温热量通过蒸发器17,将热量实时传递给液体醇类燃料,促进液体醇类燃料蒸发,形成醇类蒸气。醇类蒸气通过醇类蒸气出口31进入镍基催化剂蒸气进口18,从而进入镍基催化微通道20。由于发动机排气管内的温度是圆管中心高,排气管壁温度低,因此,温度在排气管内是非均匀分布。为了充分利于发动机排气管内的高温气体,数百个镍基催化微通道20和铜基催化剂微通道22分布于铜基催化剂基体29和镍基催化剂基体30的内部,镍基催化微通道20和铜基催化剂微通道22分别呈圆形分布装置内;且圆形分布的催化微通道是非等距分布在装置内,即圆形分布的催化微通道是非均匀分布在装置内,形成非均匀微通道,形成中心密集分布,周向稀疏分布的形状;从而有利于充分吸收发动机高温排气热量,加快醇类蒸气裂解速率,提高裂解效率。Optionally, the alcohol fuel enters 17-1 through the evaporator inlet of the evaporator 17, forms alcohol vapor fuel in the evaporator, and then comes out through the evaporator outlet 17-2; while the evaporator 17 passes through the evaporator inlet 17- 1 and the evaporator outlet 17-2 are welded to the pipe, and the evaporator 17 is fixed on the device; the high-temperature heat in the engine exhaust passage passes through the evaporator 17, and transfers the heat to the liquid alcohol fuel in real time, promoting the evaporation of the liquid alcohol fuel, forming Alcohol vapor. The alcohol vapor enters the nickel-based catalyst vapor inlet 18 through the alcohol vapor outlet 31, and thereby enters the nickel-based catalytic microchannel 20. Since the temperature in the engine exhaust pipe is higher in the center of the circular pipe and lower in the exhaust pipe wall, the temperature is non-uniformly distributed in the exhaust pipe. In order to fully benefit the high-temperature gas in the engine exhaust pipe, hundreds of nickel-based catalytic microchannels 20 and copper-based catalyst microchannels 22 are distributed inside the copper-based catalyst substrate 29 and the nickel-based catalyst substrate 30. The nickel-based catalytic microchannels 20 and The copper-based catalyst microchannels 22 are respectively distributed in a circular manner in the device; and the circularly distributed catalytic microchannels are non-equally distributed in the device, that is, the circularly distributed catalytic microchannels are non-uniformly distributed in the device, forming non-uniform microchannels. , forming a shape with dense distribution in the center and sparse distribution in the circumferential direction; thus it is conducive to fully absorbing the high-temperature exhaust heat of the engine, accelerating the cracking rate of alcohol vapor, and improving the cracking efficiency.
可选地,n个裂解气存储器包括低压裂解气存储器44,中压裂解气存储器42和高压裂解气存储器40;n个裂解气存储器出口阀包括低压裂解气存储器出口阀45,中压裂解气存储器出口阀43和高压裂解气存储器41出口阀;n-1个裂解气存储分电磁阀包括中压裂解气存储分电磁阀38和高压裂解气存储分电磁阀39。Optionally, the n pyrolysis gas storages include a low-pressure pyrolysis gas storage 44, a medium-pressure pyrolysis gas storage 42 and a high-pressure pyrolysis gas storage 40; the n pyrolysis gas storage outlet valves include a low-pressure pyrolysis gas storage outlet valve 45, a medium-pressure pyrolysis gas storage The outlet valve 43 and the outlet valve of the high-pressure cracked gas storage 41; the n-1 cracked gas storage solenoid valves include the medium-pressure cracked gas storage solenoid valve 38 and the high-pressure cracked gas storage solenoid valve 39.
可选地,裂解后的气体通过管道与裂解气电磁阀28和裂解气存储总电磁阀37连接,而后通过管道与低压裂解气存储器44焊接连接,裂解后的气体首先存储在低压裂解气存储器44中,低压裂解气存储器44与中压裂解气存储器42通过中压裂解气存储分电磁阀38连接,中压裂解气存储器42与高压裂解气存储器40,通过高压裂解气存储分电磁阀39连接;而高压裂解气存储器40,中压裂解气存储器42和低压裂解气存储器44分布通过高压裂解气存储器出口阀41,中压裂解气存储器出口阀43和低压裂解气存储器45出口阀连接,将储存的裂解气供给下游管道。当低压裂解气存储器44储存裂解气压力达到一定值时,中压裂解气存储分电磁阀38打开,低压 裂解气存储器44中部分裂解气将进入中压裂解气存储器42;当中压裂解气存储器42的裂解气压力达到一定值时,高压裂解气存储分电磁阀39打开中压裂解气存储器42中部分裂解气将进入高压裂解气存储器41。Optionally, the cracked gas is connected to the cracked gas solenoid valve 28 and the cracked gas storage main solenoid valve 37 through pipelines, and then is welded and connected to the low-pressure cracked gas storage 44 through the pipeline, and the cracked gas is first stored in the low-pressure cracked gas storage 44 In the middle, the low-pressure cracked gas storage 44 and the medium-pressure cracked gas storage 42 are connected through the medium-pressure cracked gas storage solenoid valve 38, and the medium-pressure cracked gas storage 42 and the high-pressure cracked gas storage 40 are connected through the high-pressure cracked gas storage solenoid valve 39; The high-pressure pyrolysis gas storage 40, the medium-pressure pyrolysis gas storage 42 and the low-pressure pyrolysis gas storage 44 are distributed and connected through the high-pressure pyrolysis gas storage outlet valve 41, the medium-pressure pyrolysis gas storage outlet valve 43 and the low-pressure pyrolysis gas storage 45 outlet valve, and the stored gas is connected. The cracked gas is supplied to the downstream pipeline. When the pressure of the cracked gas stored in the low-pressure cracked gas storage 44 reaches a certain value, the medium-pressure cracked gas storage solenoid valve 38 opens, and the low pressure The cracked gas in the middle of the cracked gas storage 44 will enter the medium-pressure cracked gas storage 42; when the cracked gas pressure in the medium-pressure cracked gas storage 42 reaches a certain value, the high-pressure cracked gas storage solenoid valve 39 opens the cracked gas in the middle of the medium-pressure cracked gas storage 42. Enter the high-pressure cracked gas storage 41.
可选地,发动机转速1、发动机负荷2、排气进口温度传感器25、排气出口温度传感器34通过信号线与电子控制单元3连接,电子控制单元3实时采集发动机转速1、发动机负荷2、排气进口温度传感器25和排气出口温度传感器34的信号,判断发动机处于工况状态,即低负荷工况,中负荷工况,大负荷工况。镍基催化剂温度传感器19和铜基催化剂温度传感器23通过信号线与电子控制单元3连接,电子控制单元3实时采集镍基催化剂温度传感器19和铜基催化剂温度传感器23的信号,电子控制单元3实时计算,判断催化剂基体的温度状态,从而为调整进入催化剂基体的醇类蒸气流量,以达到镍基催化剂微通道20和铜基催化剂微通道22最佳裂解状态。第一燃油泵5,第一流量计11,第二流量计12,第三流量计13,第一醇类燃料电磁阀14,第二醇类燃料电磁阀15,第三醇类燃料电磁阀16,裂解气电磁阀28、第三燃油泵35、第二燃油泵36和裂解气存储总电磁阀37通过信号线与电子控制单元3连接,电子控制单元3根据发动机转速1、发动机负荷2、排气进口温度传感器25、排气出口温度传感器34的信号,判断发动机具体工况,然后控制第一燃油泵5,第一流量计11,第二流量计12,第三流量计13,第一醇类燃料电磁阀14,第二醇类燃料电磁阀15,第三醇类燃料电磁阀16,第三燃油泵35和第二燃油泵36的开启或者关闭,即决定蒸发器进口17-1,蒸发器出口17-2,蒸发器连通管17-3的流动状态,实现对不同的醇类燃料流量的检测,满足不同工况下非均匀微通道醇类燃料裂解制氢装置对醇类燃料流量需求。Optionally, engine speed 1, engine load 2, exhaust inlet temperature sensor 25, and exhaust outlet temperature sensor 34 are connected to the electronic control unit 3 through signal lines. The electronic control unit 3 collects engine speed 1, engine load 2, and exhaust in real time. The signals from the air inlet temperature sensor 25 and the exhaust outlet temperature sensor 34 determine that the engine is in a working condition, that is, a low load condition, a medium load condition, or a large load condition. The nickel-based catalyst temperature sensor 19 and the copper-based catalyst temperature sensor 23 are connected to the electronic control unit 3 through signal lines. The electronic control unit 3 collects the signals of the nickel-based catalyst temperature sensor 19 and the copper-based catalyst temperature sensor 23 in real time. The electronic control unit 3 real-time Calculate and determine the temperature state of the catalyst substrate, thereby adjusting the flow rate of alcohol vapor entering the catalyst substrate to achieve the optimal cracking state of the nickel-based catalyst microchannel 20 and the copper-based catalyst microchannel 22. First fuel pump 5, first flow meter 11, second flow meter 12, third flow meter 13, first alcohol fuel solenoid valve 14, second alcohol fuel solenoid valve 15, third alcohol fuel solenoid valve 16 , the cracked gas solenoid valve 28, the third fuel pump 35, the second fuel pump 36 and the cracked gas storage master solenoid valve 37 are connected to the electronic control unit 3 through signal lines. The electronic control unit 3 determines the engine speed 1, the engine load 2, the exhaust gas The signals of the air inlet temperature sensor 25 and the exhaust outlet temperature sensor 34 are used to determine the specific operating conditions of the engine, and then control the first fuel pump 5, the first flow meter 11, the second flow meter 12, the third flow meter 13, and the first alcohol The opening or closing of the fuel-like solenoid valve 14, the second alcohol fuel solenoid valve 15, the third alcohol fuel solenoid valve 16, the third fuel pump 35 and the second fuel pump 36 determines the evaporator inlet 17-1, evaporation The flow state of the evaporator outlet 17-2 and the evaporator connecting pipe 17-3 is realized to detect different alcohol fuel flow rates and meet the alcohol fuel flow requirements of the non-uniform microchannel alcohol fuel cracking hydrogen production device under different working conditions. .
可选地,本实施例中还给出了低负荷低流量需求、中负荷低流量需求和大负荷低流量需求的控制策略,具体地:Optionally, this embodiment also provides control strategies for low load and low flow demand, medium load and low flow demand, and large load and low flow demand, specifically:
在低负荷低流量需求下:Under low load and low traffic demand:
如图1、2、3、6、7,根据采集信号,电子控制单元3实时计算与判断,发动机处于低负荷状态时,即发动机排气温度低,为了实现非均匀微通道醇类燃料裂解制氢装置效率最高,同时充分利于发动机排气热量;因此,电子控制单元3根据预存指令,控制第一燃油泵5、第一流量计11、第一醇类燃料电磁阀14、裂解气电磁阀28和裂解气存储总电磁阀37工作,而关闭第二流量计12、第三流量计13、第二醇类燃料电 磁阀15、第三醇类燃料电磁阀16、第三燃油泵35和第二燃油泵36,即处于关闭工作状态,此时非均匀微通道醇类燃料裂解制氢装置只有一个燃油泵工作,第一燃油泵5提供较低流量的液态醇类燃料;醇类燃料由第一燃油泵5启动下,从储醇类燃料箱46的第一燃油泵滤网6中抽吸液体醇类燃料,通过第一流量计11和第一醇类燃料电磁阀14后,进入蒸发器17的蒸发器进口17-1(如附图6和7所示),左右蒸发器17通过蒸发器连通管17-3连接,液态醇类燃料从左边蒸发器进入右边蒸发器,液态醇类燃料在蒸发器17中不断从发动机排气能量中吸收热量,液态醇类燃料不断蒸发;由于蒸发器17弯曲结构,内表面积非常大,从而促进液态醇类燃料全部形成醇类蒸气燃料,低流量的醇类蒸气通过蒸发器出口17-2和醇类蒸气出口31进入镍基催化剂蒸气进口18中,醇类蒸气沿着非均匀分布的镍基催化剂微通道20流动;而镍基催化剂微通道20在吸收发动机排气热量的情况下,达到催化剂工作稳定,从而促进醇类燃料中的碳碳键断裂,镍基催化剂对碳碳键断裂活性非常高,有利于多碳醇类燃料碳碳键断裂,形成单碳分子燃料。随后,单碳分子燃料通过镍基催化剂21和铜基催化剂接口,进入铜基催化剂基体29中,沿着铜基催化剂微通道22继续流动,而铜基催化剂微通道22在吸收发动机排气热量的情况下,达到催化剂工作稳定,从而促进单碳分子燃料碳氢键断裂,铜基催化能有效断裂碳氢键,使单碳分子燃料的碳氢键完成断裂,在双催化剂作用下,醇类蒸气燃料完成裂解,形成氢气和一氧化碳裂解气。形成的裂解气通过裂解气电磁阀28和裂解气存储总电磁阀37后进入低压裂解气存储器中存储44;当电子控制单元3监测到低压裂解气存储器44中压力达到一定程度时,电子控制单元3控制中压裂解气存储分电磁阀38打开,裂解气从低压裂解气存储器44进入中压裂解气存储器42中存储。当需要将储存在低压裂解气存储器44和中压裂解气存储器42的裂解气给下游使用,电子控制单元3首先控制低压裂解气存储器45的出口阀打开,因而从低压裂解气存储器44向下游释放裂解气;当电子控制单元3监测到低压裂解气存储器44流量不够时,电子控制单元3控制中压裂解气存储器出口阀43打开,从因而从中压裂解气存储器42向下游释放裂解气;最终从而实现梯级利用发动机排气热量用于裂解醇类燃料,获得高品位的氢气和一氧化碳裂解气,实现发动机排气热量回收,提高发动机热效率和经济效益。As shown in Figures 1, 2, 3, 6, and 7, based on the collected signals, the electronic control unit 3 calculates and judges in real time that when the engine is in a low load state, that is, the engine exhaust temperature is low, in order to achieve non-uniform microchannel alcohol fuel cracking production The hydrogen device has the highest efficiency and is fully beneficial to the engine exhaust heat; therefore, the electronic control unit 3 controls the first fuel pump 5, the first flow meter 11, the first alcohol fuel solenoid valve 14, and the cracked gas solenoid valve 28 according to the pre-stored instructions. And the cracked gas storage main solenoid valve 37 works, and closes the second flow meter 12, the third flow meter 13, the second alcohol fuel cell The solenoid valve 15, the third alcohol fuel solenoid valve 16, the third fuel pump 35 and the second fuel pump 36 are in a closed working state. At this time, only one fuel pump of the non-uniform microchannel alcohol fuel cracking hydrogen production device is working. The first fuel pump 5 provides a lower flow rate of liquid alcohol fuel; the alcohol fuel is activated by the first fuel pump 5 and sucks the liquid alcohol fuel from the first fuel pump filter 6 of the alcohol fuel tank 46, After passing through the first flow meter 11 and the first alcohol fuel solenoid valve 14, it enters the evaporator inlet 17-1 of the evaporator 17 (as shown in Figures 6 and 7). The left and right evaporators 17 pass through the evaporator communication pipe 17- 3 connection, the liquid alcohol fuel enters the right evaporator from the left evaporator. The liquid alcohol fuel continuously absorbs heat from the engine exhaust energy in the evaporator 17, and the liquid alcohol fuel continues to evaporate; due to the curved structure of the evaporator 17, the internal The surface area is very large, thereby promoting all liquid alcohol fuel to form alcohol vapor fuel. The low-flow alcohol vapor enters the nickel-based catalyst vapor inlet 18 through the evaporator outlet 17-2 and the alcohol vapor outlet 31. The alcohol vapor flows along the The non-uniformly distributed nickel-based catalyst microchannels 20 flow; and the nickel-based catalyst microchannels 20 achieve stable catalyst operation while absorbing engine exhaust heat, thereby promoting the breakage of carbon-carbon bonds in alcohol fuels, and the nickel-based catalyst is The carbon-carbon bond breaking activity is very high, which is conducive to the breaking of carbon-carbon bonds of multi-carbon alcohol fuels to form single-carbon molecular fuels. Subsequently, the single-carbon molecular fuel passes through the interface of the nickel-based catalyst 21 and the copper-based catalyst, enters the copper-based catalyst matrix 29, and continues to flow along the copper-based catalyst microchannel 22, while the copper-based catalyst microchannel 22 absorbs the heat of the engine exhaust. Under such circumstances, the catalyst can work stably, thereby promoting the breaking of the carbon-hydrogen bonds of the single-carbon molecule fuel. The copper-based catalysis can effectively break the carbon-hydrogen bonds, so that the carbon-hydrogen bonds of the single-carbon molecule fuel can be broken. Under the action of the dual catalysts, the alcohol vapor The fuel is cracked to form hydrogen and carbon monoxide cracked gas. The formed cracked gas passes through the cracked gas solenoid valve 28 and the cracked gas storage main solenoid valve 37 and then enters the low-pressure cracked gas storage 44; when the electronic control unit 3 monitors that the pressure in the low-pressure cracked gas storage 44 reaches a certain level, the electronic control unit 3. Control the medium-pressure cracked gas storage solenoid valve 38 to open, and the cracked gas enters the medium-pressure cracked gas storage 42 from the low-pressure cracked gas storage 44 for storage. When the cracked gas stored in the low-pressure cracked gas storage 44 and the medium-pressure cracked gas storage 42 needs to be used downstream, the electronic control unit 3 first controls the outlet valve of the low-pressure cracked gas storage 45 to open, thereby releasing it from the low-pressure cracked gas storage 44 to the downstream. Cracking gas; when the electronic control unit 3 detects that the flow of the low-pressure cracked gas storage 44 is insufficient, the electronic control unit 3 controls the medium-pressure cracked gas storage outlet valve 43 to open, thereby releasing the cracked gas downstream from the medium-pressure cracked gas storage 42; ultimately, thus Realize the cascade utilization of engine exhaust heat for cracking alcohol fuel to obtain high-grade hydrogen and carbon monoxide cracked gas, realize engine exhaust heat recovery, and improve engine thermal efficiency and economic benefits.
在中负荷低流量需求下:Under medium load and low traffic demand:
如图附1、2、3、8和9所示,根据采集信号,电子控制单元3实时计算与判断, 发动机处于中负荷状态时,即发动机排气温度适中,为了实现非均匀微通道醇类燃料裂解制氢装置效率最高,同时充分利于发动机排气热量;因此,电子控制单元3根据预存指令,控制第一燃油泵5、第二燃油泵36、第一流量计11、第二流量计12、第一醇类燃料电磁阀14、第二醇类燃料电磁阀15、裂解气电磁阀28和裂解气存储总电磁阀37工作,而关闭第三流量计13、第三醇类燃料电磁阀16和第三燃油泵35,即处于关闭工作状态,此时非均匀微通道醇类燃料裂解制氢装置有两个燃油泵工作;醇类燃料由第一燃油泵5和第二燃油泵36启动下,第一燃油泵5和第二燃油泵36提供中流量的液态醇类燃料,从储醇类燃料箱46的第一燃油泵滤网6和第二燃油泵滤网8抽吸液体醇类燃料,通过第一流量计11、第二流量计12、第一醇类燃料电磁阀14和第二醇类燃料电磁阀15后,分别进入蒸发器17的蒸发器进口17-1(如附图8和9所示),左右蒸发器17通过蒸发器连通管17-3连接,液态醇类燃料从左边蒸发器进入右边蒸发器,液态醇类燃料在蒸发器17中不断从发动机排气能量中吸收热量,液态醇类燃料不断蒸发;由于蒸发器17弯曲结构,内表面积非常大,从而促进液态醇类燃料全部形成醇类蒸气,中流量的醇类蒸气通过蒸发器出口17-2和醇类蒸气出口31进入镍基催化剂蒸气进口18中,醇类蒸气沿着非均匀分布的镍基催化剂微通道20流动;而镍基催化剂微通道20在吸收发动机排气热量的情况下,达到催化剂工作稳定,从而促进醇类燃料中的碳碳键断裂,镍基催化剂对碳碳键断裂活性非常高,有利于多碳醇类燃料碳碳键断裂,形成单碳分子燃料。随后,单碳分子燃料通过镍基催化剂和铜基催化剂接口21,进入铜基催化剂基体29中,沿着铜基催化剂微通道22继续流动,而铜基催化剂微通道22在吸收发动机排气热量的情况下,达到催化剂工作稳定,从而促进单碳分子燃料碳氢键断裂,铜基催化能有效断裂碳氢键,使单碳分子燃料的碳氢键完成断裂,在双催化剂作用下,醇类蒸气燃料完成裂解,形成氢气和一氧化碳裂解气。形成的裂解气通过裂解气电磁阀28和裂解气存储总电磁阀37后进入低压裂解气存储器44中存储;当电子控制单元3监测到低压裂解气存储器44中压力达到一定程度时,电子控制单元3控制中压裂解气存储分电磁阀38打开,裂解气从低压裂解气存储器44进入中压裂解气存储器42中存储;当电子控制单元3监测到中压裂解气存储器42中压力达到一定程度时,电子控制单元3控制高压裂解气存储分电磁阀39打开,裂解气从中压裂解气存储器42进入高压裂解气存储器40中存储。当需要将储存在低压裂解气存储器44、中压裂解气存储器42和高压裂解气存储器40 的裂解气给下游使用,电子控制单元3首先控制低压裂解气存储器出口阀45打开,因而从低压裂解气存储器44向下游释放裂解气;当电子控制单元3监测到低压裂解气存储器44流量不够时,电子控制单元3控制中压裂解气存储器出口阀43打开,从因而从中压裂解气存储器42向下游释放裂解气;当电子控制单元3监测到低压裂解气存储器44流量不够时,电子控制单元3控制高压裂解气存储器出口阀41打开,从因而从高压裂解气存储器40向下游释放裂解气;最终从而实现梯级利用发动机排气热量用于裂解醇类燃料,获得高品位的氢气和一氧化碳裂解气,实现发动机排气热量回收,提高发动机热效率和经济效益。As shown in Figures 1, 2, 3, 8 and 9, based on the collected signals, the electronic control unit 3 calculates and judges in real time, When the engine is in a medium load state, that is, the engine exhaust temperature is moderate, in order to achieve the highest efficiency of the non-uniform microchannel alcohol fuel cracking hydrogen production device, and at the same time fully benefit the engine exhaust heat; therefore, the electronic control unit 3 controls the third A fuel pump 5, a second fuel pump 36, a first flow meter 11, a second flow meter 12, a first alcohol fuel solenoid valve 14, a second alcohol fuel solenoid valve 15, a cracked gas solenoid valve 28 and a cracked gas storage The main solenoid valve 37 works, and the third flow meter 13, the third alcohol fuel solenoid valve 16 and the third fuel pump 35 are closed, that is, they are in a closed working state. At this time, the non-uniform microchannel alcohol fuel cracking hydrogen production device has two Two fuel pumps work; the alcohol fuel is started by the first fuel pump 5 and the second fuel pump 36, and the first fuel pump 5 and the second fuel pump 36 provide medium flow liquid alcohol fuel from the alcohol storage tank 46 The first fuel pump filter 6 and the second fuel pump filter 8 suck liquid alcohol fuel through the first flow meter 11, the second flow meter 12, the first alcohol fuel solenoid valve 14 and the second alcohol fuel After the solenoid valve 15, enter the evaporator inlet 17-1 of the evaporator 17 respectively (as shown in Figures 8 and 9). The left and right evaporators 17 are connected through the evaporator connecting pipe 17-3, and the liquid alcohol fuel flows from the left evaporator Entering the evaporator on the right, the liquid alcohol fuel continuously absorbs heat from the engine exhaust energy in the evaporator 17, and the liquid alcohol fuel continues to evaporate; due to the curved structure of the evaporator 17, the inner surface area is very large, thereby promoting the complete removal of the liquid alcohol fuel Alcohol vapor is formed, and the medium-flow alcohol vapor enters the nickel-based catalyst vapor inlet 18 through the evaporator outlet 17-2 and the alcohol vapor outlet 31, and the alcohol vapor flows along the non-uniformly distributed nickel-based catalyst microchannel 20; The nickel-based catalyst microchannel 20 achieves stable catalyst operation while absorbing engine exhaust heat, thereby promoting the breaking of carbon-carbon bonds in alcohol fuels. The nickel-based catalyst has very high activity in breaking carbon-carbon bonds, which is beneficial to multi-carbon fuels. The carbon-carbon bonds of alcohol fuel break to form single-carbon molecular fuel. Subsequently, the single carbon molecular fuel passes through the nickel-based catalyst and copper-based catalyst interface 21, enters the copper-based catalyst matrix 29, and continues to flow along the copper-based catalyst microchannel 22, while the copper-based catalyst microchannel 22 absorbs the heat of the engine exhaust. Under such circumstances, the catalyst can work stably, thereby promoting the breaking of the carbon-hydrogen bonds of the single-carbon molecule fuel. The copper-based catalysis can effectively break the carbon-hydrogen bonds, so that the carbon-hydrogen bonds of the single-carbon molecule fuel can be broken. Under the action of the dual catalysts, the alcohol vapor The fuel is cracked to form hydrogen and carbon monoxide cracked gas. The formed cracked gas passes through the cracked gas solenoid valve 28 and the cracked gas storage main solenoid valve 37 and then enters the low-pressure cracked gas storage 44 for storage; when the electronic control unit 3 monitors that the pressure in the low-pressure cracked gas storage 44 reaches a certain level, the electronic control unit 3. Control the medium-pressure pyrolysis gas storage solenoid valve 38 to open, and the pyrolysis gas enters the medium-pressure pyrolysis gas storage 42 from the low-pressure pyrolysis gas storage 44 for storage; when the electronic control unit 3 monitors that the pressure in the medium-pressure pyrolysis gas storage 42 reaches a certain level , the electronic control unit 3 controls the high-pressure cracked gas storage solenoid valve 39 to open, and the cracked gas enters the medium-pressure cracked gas storage 42 into the high-pressure cracked gas storage 40 for storage. When needed, it will be stored in the low-pressure pyrolysis gas storage 44, the medium-pressure pyrolysis gas storage 42 and the high-pressure pyrolysis gas storage 40 The cracked gas is used downstream. The electronic control unit 3 first controls the low-pressure cracked gas storage outlet valve 45 to open, thereby releasing the cracked gas from the low-pressure cracked gas storage 44 to the downstream; when the electronic control unit 3 detects that the flow rate of the low-pressure cracked gas storage 44 is insufficient. , the electronic control unit 3 controls the outlet valve 43 of the medium-pressure pyrolysis gas storage to open, thereby releasing the pyrolysis gas from the medium-pressure pyrolysis gas storage 42 downstream; when the electronic control unit 3 detects that the flow rate of the low-pressure pyrolysis gas storage 44 is insufficient, the electronic control unit 3 Control the high-pressure cracked gas storage outlet valve 41 to open, thereby releasing the cracked gas from the high-pressure cracked gas storage 40 downstream; ultimately, the cascade utilization of engine exhaust heat is used to crack alcohol fuel to obtain high-grade hydrogen and carbon monoxide cracked gas. Realize engine exhaust heat recovery and improve engine thermal efficiency and economic benefits.
在大负荷低流量需求下:Under heavy load and low flow demand:
如图附1、2、3、10和11所示:根据采集信号,电子控制单元3实时计算与判断,发动机处于大负荷状态时,即发动机排气温度高,为了实现非均匀微通道醇类燃料裂解制氢装置效率最高,同时充分利于发动机排气热量;因此,电子控制单元3根据预存指令,控制第一燃油泵5、第二燃油泵36、第三燃油泵35、第一流量计11、第二流量计12、第三流量计13、第一醇类燃料电磁阀14、第二醇类燃料电磁阀15、第三醇类燃料电磁阀16、裂解气电磁阀28和裂解气存储总电磁阀37工作,此时非均匀微通道醇类燃料裂解制氢装置有三个燃油泵工作;醇类燃料由第一燃油泵5、第二燃油泵36和第三燃油泵35启动下,第一燃油泵5、第二燃油泵36和第三燃油泵35提供大流量的液态醇类燃料,从储醇类燃料箱46的第一燃油泵滤网6、第二燃油泵滤网8和第三燃油泵滤网9抽吸液体醇类燃料,通过第一流量计11、第二流量计12、第三流量计13、第一醇类燃料电磁阀14、第二醇类燃料电磁阀15和第三醇类燃料电磁阀16后,分别进入蒸发器17的蒸发器进口17-1(如附图10和11所示),左右蒸发器通过17蒸发器连通管17-3连接,液态醇类燃料从左边蒸发器进入右边蒸发器,液态醇类燃料在蒸发器17中不断从发动机排气能量中吸收热量,液态醇类燃料不断蒸发;由于蒸发器17弯曲结构,内表面积非常大,从而促进液态醇类燃料全部形成醇类蒸气燃料,大流量的醇类蒸气通过蒸发器出口17-2和醇类蒸气出口31进入镍基催化剂蒸气进口18中,醇类蒸气沿着非均匀分布的镍基催化剂微通道20流动;而镍基催化剂微通道20在吸收发动机排气热量的情况下,达到催化剂工作稳定,从而促进醇类燃料中的碳碳键断裂,镍基催化剂对碳碳键断裂活性非常高,有利于多碳醇类燃料碳碳键断裂,形成单碳分子燃料。随后,单碳分子燃料通过镍基催化剂和铜 基催化剂接口21,进入铜基催化剂基体29中,沿着铜基催化剂微通道22继续流动,而铜基催化剂微通道22在吸收发动机排气热量的情况下,达到催化剂工作稳定,从而促进单碳分子燃料碳氢键断裂,铜基催化能有效断裂碳氢键,使单碳分子燃料的碳氢键完成断裂,在双催化剂作用下,醇类蒸气燃料完成裂解,形成氢气和一氧化碳裂解气。形成的裂解气通过裂解气电磁阀28和裂解气存储总电磁阀37后进入低压裂解气存储器44中存储;当电子控制单元3监测到低压裂解气存储器44中压力达到一定程度时,电子控制单元3控制中压裂解气存储分电磁阀38打开,裂解气从低压裂解气存储器44进入中压裂解气存储器42中存储;当电子控制单元3监测到中压裂解气存储器42中压力达到一定程度时,电子控制单元3控制高压裂解气存储分电磁阀39打开,裂解气从中压裂解气存储器42进入高压裂解气存储器40中存储。当需要将储存在低压裂解气存储器44、中压裂解气存储器42和高压裂解气存储器40的裂解气给下游使用,电子控制单元3首先控制低压裂解气存储器出口阀45打开,因而从低压裂解气存储器44向下游释放裂解气;当电子控制单元3监测到低压裂解气存储器44流量不够时,电子控制单元3控制中压裂解气存储器出口阀43打开,从因而从中压裂解气存储器42向下游释放裂解气;当电子控制单元3监测到低压裂解气存储器44流量不够时,电子控制单元3控制高压裂解气存储器出口阀41打开,从因而从高压裂解气存储器40向下游释放裂解气;最终从而实现梯级利用发动机排气热量用于裂解醇类燃料,获得高品位的氢气和一氧化碳裂解气,实现发动机排气热量回收,提高发动机热效率和经济效益。As shown in Figures 1, 2, 3, 10 and 11: According to the collected signals, the electronic control unit 3 calculates and judges in real time that when the engine is in a large load state, that is, the engine exhaust temperature is high, in order to achieve non-uniform microchannel alcohol The fuel cracking hydrogen production device has the highest efficiency and is fully conducive to engine exhaust heat; therefore, the electronic control unit 3 controls the first fuel pump 5, the second fuel pump 36, the third fuel pump 35, and the first flow meter 11 according to the pre-stored instructions. , the second flow meter 12, the third flow meter 13, the first alcohol fuel solenoid valve 14, the second alcohol fuel solenoid valve 15, the third alcohol fuel solenoid valve 16, the cracked gas solenoid valve 28 and the cracked gas storage system. The solenoid valve 37 is working. At this time, the non-uniform micro-channel alcohol fuel cracking hydrogen production device has three fuel pumps working; the alcohol fuel is started by the first fuel pump 5, the second fuel pump 36 and the third fuel pump 35. The fuel pump 5, the second fuel pump 36 and the third fuel pump 35 provide a large flow of liquid alcohol fuel from the first fuel pump filter screen 6, the second fuel pump filter screen 8 and the third fuel pump filter screen 46 of the alcohol storage tank 46. The fuel pump filter 9 sucks liquid alcohol fuel through the first flow meter 11, the second flow meter 12, the third flow meter 13, the first alcohol fuel solenoid valve 14, the second alcohol fuel solenoid valve 15 and the After the triol fuel solenoid valve 16, it enters the evaporator inlet 17-1 of the evaporator 17 (as shown in Figures 10 and 11). The left and right evaporators are connected through the 17 evaporator connecting pipe 17-3. The liquid alcohol fuel Entering the evaporator on the right from the left evaporator, the liquid alcohol fuel continuously absorbs heat from the engine exhaust energy in the evaporator 17, and the liquid alcohol fuel continues to evaporate; due to the curved structure of the evaporator 17, the inner surface area is very large, thereby promoting liquid The alcohol fuel all forms alcohol vapor fuel. A large flow of alcohol vapor enters the nickel-based catalyst vapor inlet 18 through the evaporator outlet 17-2 and the alcohol vapor outlet 31. The alcohol vapor is distributed along the non-uniformly nickel-based catalyst. The microchannel 20 flows; and the nickel-based catalyst microchannel 20 achieves stable catalyst operation while absorbing engine exhaust heat, thereby promoting the breaking of carbon-carbon bonds in alcohol fuel. The nickel-based catalyst has very high activity in breaking carbon-carbon bonds. , which is conducive to the breakage of carbon-carbon bonds in multi-carbon alcohol fuels to form single-carbon molecular fuels. Subsequently, the single-carbon molecular fuel passes through a nickel-based catalyst and copper The base catalyst interface 21 enters the copper-based catalyst matrix 29 and continues to flow along the copper-based catalyst microchannel 22. The copper-based catalyst microchannel 22 absorbs the heat of the engine exhaust to achieve stable catalyst operation, thereby promoting single carbon The carbon-hydrogen bond of the molecular fuel is broken, and the copper-based catalysis can effectively break the carbon-hydrogen bond, so that the carbon-hydrogen bond of the single-carbon molecular fuel is completely broken. Under the action of the dual catalyst, the alcohol vapor fuel is cracked to form hydrogen and carbon monoxide cracked gas. The formed cracked gas passes through the cracked gas solenoid valve 28 and the cracked gas storage main solenoid valve 37 and then enters the low-pressure cracked gas storage 44 for storage; when the electronic control unit 3 monitors that the pressure in the low-pressure cracked gas storage 44 reaches a certain level, the electronic control unit 3. Control the medium-pressure pyrolysis gas storage solenoid valve 38 to open, and the pyrolysis gas enters the medium-pressure pyrolysis gas storage 42 from the low-pressure pyrolysis gas storage 44 for storage; when the electronic control unit 3 monitors that the pressure in the medium-pressure pyrolysis gas storage 42 reaches a certain level , the electronic control unit 3 controls the high-pressure cracked gas storage solenoid valve 39 to open, and the cracked gas enters the medium-pressure cracked gas storage 42 into the high-pressure cracked gas storage 40 for storage. When the pyrolysis gas stored in the low-pressure pyrolysis gas storage 44, the medium-pressure pyrolysis gas storage 42 and the high-pressure pyrolysis gas storage 40 needs to be used downstream, the electronic control unit 3 first controls the low-pressure pyrolysis gas storage outlet valve 45 to open, so that the low-pressure pyrolysis gas storage is opened. The storage 44 releases cracked gas downstream; when the electronic control unit 3 detects that the flow rate of the low-pressure cracked gas storage 44 is insufficient, the electronic control unit 3 controls the medium-pressure cracked gas storage outlet valve 43 to open, thereby releasing the medium-pressure cracked gas storage 42 downstream. Cracking gas; when the electronic control unit 3 detects that the flow rate of the low-pressure cracking gas storage 44 is insufficient, the electronic control unit 3 controls the high-pressure cracking gas storage outlet valve 41 to open, thereby releasing the cracking gas from the high-pressure cracking gas storage 40 downstream; ultimately, this is achieved The cascade uses engine exhaust heat to crack alcohol fuel to obtain high-grade hydrogen and carbon monoxide cracked gas, realize engine exhaust heat recovery, and improve engine thermal efficiency and economic benefits.
本发明为最大化的回收发动机高温排气热量,充分利于发动机高温热量实现液体醇类燃料蒸发,并在非均匀微通道醇类燃料裂解制氢装置中实现裂解制氢,且利用相应的控制策略,使非均匀微通道醇类燃料裂解制氢装置运行在最佳的状态,在不同负荷工况下实现梯级回收发动机高温热量进一步提高燃料能量、发动机热效率和经济性,降低尾气排放,实现低碳清洁高效燃烧等目标。The invention maximizes the recovery of engine high-temperature exhaust heat, fully facilitates the evaporation of liquid alcohol fuel with high-temperature engine heat, and realizes cracking and production of hydrogen in a non-uniform micro-channel alcohol fuel cracking and hydrogen production device, and utilizes corresponding control strategies. , so that the non-uniform micro-channel alcohol fuel cracking hydrogen production device operates in the best condition, and realizes cascade recovery of engine high-temperature heat under different load conditions to further improve fuel energy, engine thermal efficiency and economy, reduce exhaust emissions, and achieve low carbon Clean and efficient combustion and other goals.
在本发明中,术语“连接”“存储”“释放”等术语均应做广义理解,例如,“连接”可以是直接连接,也可以是间接连接;对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the present invention, terms such as "connection", "storage" and "release" should be understood in a broad sense. For example, "connection" can be a direct connection or an indirect connection; for those of ordinary skill in the art, it can be The specific meanings of the above terms in this application should be understood according to the specific circumstances.
附图中的各个部件的形状均是示意性的,不排除与其真实形状存在一定差异,附图仅用于对发明的原理进行说明,并非意在对本发明的进行限制。 The shapes of each component in the drawings are schematic and do not exclude certain differences from their actual shapes. The drawings are only used to illustrate the principles of the invention and are not intended to limit the invention.
尽管参考附图详地公开了本发明的具体实施方式,但应理解的是,这些描述仅仅是示例性的,并非用来限制本发明的应用。本发明的保护范围由附加权利要求限定,并可包括在不脱离本发明保护范围和精神的情况下针对本发明所作的各种变型、改型及等效方案。 Although specific embodiments of the present invention have been disclosed in detail with reference to the accompanying drawings, it should be understood that these descriptions are exemplary only and are not intended to limit the application of the present invention. The protection scope of the present invention is defined by the appended claims, and may include various modifications, modifications and equivalent solutions to the present invention without departing from the protection scope and spirit of the present invention.

Claims (10)

  1. 一种醇类燃料裂解制氢装置,其特征在于:包括依次固定连接的排气进口单元、醇类燃料裂解制氢单元和排气出口单元,其特征在于:An alcohol fuel cracking hydrogen production device, which is characterized by: including an exhaust inlet unit, an alcohol fuel cracking hydrogen production unit and an exhaust outlet unit that are fixedly connected in sequence, and is characterized by:
    所述排气进口单元包括:排气进口,排气进口端固定部以及排气进口温度传感器;The exhaust inlet unit includes: an exhaust inlet, an exhaust inlet end fixing part and an exhaust inlet temperature sensor;
    所述醇类燃料裂解制氢单元包括:蒸发器,镍基催化剂蒸气进口,镍基催化剂温度传感器,镍基催化剂微通道,镍基催化剂和铜基催化剂接口,铜基催化剂微通道,铜基催化剂温度传感器,铜基催化剂裂解气出口,裂解气电磁阀,铜基催化剂基体,镍基催化剂基体以及醇类蒸气出口;The alcohol fuel cracking hydrogen production unit includes: evaporator, nickel-based catalyst vapor inlet, nickel-based catalyst temperature sensor, nickel-based catalyst microchannel, nickel-based catalyst and copper-based catalyst interface, copper-based catalyst microchannel, copper-based catalyst Temperature sensor, copper-based catalyst cracked gas outlet, cracked gas solenoid valve, copper-based catalyst substrate, nickel-based catalyst substrate and alcohol vapor outlet;
    所述排气出口单元包括:排气出口,排气出口端固定部以及排气出口温度传感器;The exhaust outlet unit includes: an exhaust outlet, an exhaust outlet end fixing part and an exhaust outlet temperature sensor;
    所述醇类燃料裂解制氢单元整体呈中空柱体结构,所述镍基催化剂微通道设置在所述镍基催化剂基体内部,所述镍基催化剂基体为所述镍基催化剂微通道提供支撑;所述铜基催化剂微通道设置在所述铜基催化剂基体内部,所述铜基催化剂基体为所述铜基催化剂微通道提供支撑;The alcohol fuel cracking hydrogen production unit has a hollow cylinder structure as a whole, the nickel-based catalyst microchannel is arranged inside the nickel-based catalyst substrate, and the nickel-based catalyst substrate provides support for the nickel-based catalyst microchannel; The copper-based catalyst microchannel is arranged inside the copper-based catalyst substrate, and the copper-based catalyst substrate provides support for the copper-based catalyst microchannel;
    所述镍基催化剂微通道和所述铜基催化剂微通道作为醇类燃料在所述醇类燃料裂解制氢单元中的流通通道;在垂直于所述醇类燃料裂解制氢单元中轴线的截面中,所述镍基催化剂微通道和/或所述铜基催化剂微通道呈非等距的圆形分布。The nickel-based catalyst microchannel and the copper-based catalyst microchannel serve as circulation channels for alcohol fuel in the alcohol fuel cracking hydrogen production unit; in a cross section perpendicular to the central axis of the alcohol fuel cracking hydrogen production unit , the nickel-based catalyst microchannels and/or the copper-based catalyst microchannels are distributed in a non-equidistant circular shape.
  2. 根据权利要求1所述的一种醇类燃料裂解制氢装置,其特征在于:所述铜基催化剂基体与所述排气进口单元连接,所述镍基催化剂基体与所述排气出口单元连接;所述镍基催化剂基体通过所述镍基催化剂和铜基催化剂接口与所述铜基催化剂基体连接。An alcohol fuel cracking hydrogen production device according to claim 1, characterized in that: the copper-based catalyst substrate is connected to the exhaust inlet unit, and the nickel-based catalyst substrate is connected to the exhaust outlet unit ; The nickel-based catalyst substrate is connected to the copper-based catalyst substrate through the interface between the nickel-based catalyst and the copper-based catalyst.
  3. 根据权利要求2所述的一种醇类燃料裂解制氢装置,其特征在于:所述排气进口端固定部和/或所述排气出口端固定部通过螺栓固定于发动机高温排气管上;发动机高温排气通过所述排气进口进入,为所述镍基催化剂基体、所述铜基催化剂基体和所述蒸发器提供高温热源,并通过排气出口排出。An alcohol fuel cracking hydrogen production device according to claim 2, characterized in that: the exhaust inlet end fixing part and/or the exhaust outlet end fixing part are fixed on the high temperature exhaust pipe of the engine through bolts ; The high-temperature exhaust gas of the engine enters through the exhaust inlet, provides a high-temperature heat source for the nickel-based catalyst substrate, the copper-based catalyst substrate and the evaporator, and is discharged through the exhaust outlet.
  4. 根据权利要求1-3中任一项所述的一种醇类燃料裂解制氢装置,其特征在于:An alcohol fuel cracking hydrogen production device according to any one of claims 1-3, characterized in that:
    所述蒸发器包括蒸发器进口,蒸发器出口以及蒸发器连通管;The evaporator includes an evaporator inlet, an evaporator outlet and an evaporator connecting pipe;
    所述蒸发器依次通过所述醇类蒸气出口和所述镍基催化剂蒸气进口与所述镍基催化剂基体连接; The evaporator is connected to the nickel-based catalyst substrate through the alcohol vapor outlet and the nickel-based catalyst vapor inlet in sequence;
    醇类燃料通过所述蒸发器进口进入所述蒸发器,在所述蒸发器中形成醇类蒸气,所述醇类蒸气通过所述蒸发器出口流出所述蒸发器;并依次通过所述醇类蒸气出口和所述镍基催化剂蒸气进口进入所述镍基催化剂微通道。Alcohol fuel enters the evaporator through the evaporator inlet, forms alcohol vapor in the evaporator, and the alcohol vapor flows out of the evaporator through the evaporator outlet; and passes through the alcohol in turn The vapor outlet and the nickel-based catalyst vapor inlet enter the nickel-based catalyst microchannel.
  5. 根据权利要求1-3中任一项所述的一种醇类燃料裂解制氢装置,其特征在于:所述铜基催化剂基体通过所述铜基催化剂裂解气出口与所述裂解气电磁阀连接;An alcohol fuel cracking hydrogen production device according to any one of claims 1 to 3, characterized in that: the copper-based catalyst substrate is connected to the cracked gas solenoid valve through the copper-based catalyst cracked gas outlet. ;
    醇类燃料通过所述镍基催化剂基体和所述铜基催化剂基体后,形成的裂解气依次通过所述铜基催化剂裂解气出口和所述裂解气电磁阀向下游流出。After the alcohol fuel passes through the nickel-based catalyst substrate and the copper-based catalyst substrate, the cracked gas formed flows out downstream through the cracked gas outlet of the copper-based catalyst and the cracked gas solenoid valve in sequence.
  6. 根据权利要求1-3中任一项所述的一种醇类燃料裂解制氢装置,其特征在于:所述镍基催化剂温度传感器分布安装在所述镍基催化剂基体内,并用于实时监测所述镍基催化剂基体的温度;所述铜基催化剂温度传感器分布安装在所述铜基催化剂基体内,并用于实时监测所述铜基催化剂基体的温度。An alcohol fuel cracking hydrogen production device according to any one of claims 1 to 3, characterized in that: the nickel-based catalyst temperature sensors are distributed and installed in the nickel-based catalyst matrix, and are used for real-time monitoring of all The temperature of the nickel-based catalyst substrate; the copper-based catalyst temperature sensor is distributed and installed in the copper-based catalyst substrate, and is used to monitor the temperature of the copper-based catalyst substrate in real time.
  7. 一种醇类燃料裂解制氢系统,包括如权利要求1-6中任一所述的醇类燃料裂解制氢装置,其特征在于:还包括电子控制单元,燃料供给单元以及裂解气存储单元;其中,An alcohol fuel cracking hydrogen production system, including the alcohol fuel cracking hydrogen production device according to any one of claims 1 to 6, characterized in that: it also includes an electronic control unit, a fuel supply unit and a cracked gas storage unit; in,
    所述电子控制单元用于接收发动机转速和发动机负荷;The electronic control unit is used to receive engine speed and engine load;
    所述燃料供给单元,所述裂解气存储单元,所述醇类燃料裂解制氢装置中的排气进口温度传感器,排气出口温度传感器,镍基催化剂温度传感器,铜基催化剂温度传感器以及裂解气电磁阀分别与所述电子控制单元通讯连接。The fuel supply unit, the cracked gas storage unit, the exhaust inlet temperature sensor, the exhaust outlet temperature sensor, the nickel-based catalyst temperature sensor, the copper-based catalyst temperature sensor and the cracked gas in the alcohol fuel cracking hydrogen production device The solenoid valves are respectively connected in communication with the electronic control unit.
  8. 根据权利要求7所述的一种醇类燃料裂解制氢系统,其特征在于:所述燃料供给单元包括液位传感器,燃料加注口及泄压阀,放油阀,储醇类燃料箱,一个或多个燃油泵滤网,一个或多个燃油泵,一个或多个醇类燃料电磁阀以及一个或多个流量计;其中:An alcohol fuel cracking hydrogen production system according to claim 7, characterized in that: the fuel supply unit includes a liquid level sensor, a fuel filling port and a pressure relief valve, an oil drain valve, and an alcohol fuel tank. one or more fuel pump screens, one or more fuel pumps, one or more alcohol fuel solenoid valves, and one or more flow meters; where:
    所述液位传感器安装在所述储醇类燃料箱顶端,所述放油阀安装在所述储醇类燃料箱底部;The liquid level sensor is installed at the top of the alcohol storage fuel tank, and the oil drain valve is installed at the bottom of the alcohol storage fuel tank;
    所述一个或多个燃油泵滤网分布在所述储醇类燃料箱底部,并分别通过管道与所述一个或多个燃油泵的进口连接,每个所述燃油泵的出口分别通过管道与所述一个或多个醇类燃料电磁阀的进口连接,所述一个或多个醇类燃料电磁阀的出口分别通过管道与蒸发器的蒸发器进口连接,并实时控制管道内醇类燃料的通断; The one or more fuel pump filters are distributed at the bottom of the alcohol storage fuel tank, and are respectively connected to the inlet of the one or more fuel pumps through pipes, and the outlet of each fuel pump is connected to the inlet through pipes. The inlet of the one or more alcohol fuel solenoid valves is connected, and the outlet of the one or more alcohol fuel solenoid valves is connected to the evaporator inlet of the evaporator through a pipeline, and the flow of the alcohol fuel in the pipeline is controlled in real time. break;
    所述液位传感器,所述一个或多个燃油泵和所述一个或多个醇类燃料电磁阀分别与所述电子控制单元通讯连接。The liquid level sensor, the one or more fuel pumps and the one or more alcohol fuel solenoid valves are respectively communicatively connected with the electronic control unit.
  9. 根据权利要求8所述的一种醇类燃料裂解制氢系统,其特征在于:所述裂解气存储单元包括裂解气存储总电磁阀,n个裂解气存储器,n个裂解气存储器出口阀以及n-1个裂解气存储分电磁阀,n为大于等于2的整数;An alcohol fuel cracking hydrogen production system according to claim 8, characterized in that: the cracked gas storage unit includes a cracked gas storage main solenoid valve, n cracked gas storage units, n cracked gas storage outlet valves and n -1 cracked gas storage solenoid valve, n is an integer greater than or equal to 2;
    裂解气电磁阀的出口通过管道与所述裂解气存储总电磁阀的进口连接,所述裂解气存储总电磁阀的出口通过管道与所述n个裂解气存储器中的第一个的进口连接;第n个裂解气存储器与第n-1个裂解气存储器之间分别通过管道连接,所述n-1个裂解气存储分电磁阀分别设置在所述第n个裂解气存储器与第n-1个裂解气存储器之间的管道上;The outlet of the cracked gas solenoid valve is connected to the inlet of the cracked gas storage main solenoid valve through a pipeline, and the outlet of the cracked gas storage main solenoid valve is connected to the inlet of the first of the n cracked gas storages through a pipeline; The n-th pyrolysis gas storage and the n-1 th pyrolysis gas storage are connected by pipelines respectively, and the n-1 pyrolysis gas storage solenoid valves are respectively arranged on the n-th pyrolysis gas storage and the n-1 th pyrolysis gas storage. on the pipeline between the cracked gas storage tanks;
    所述n个裂解气存储器的出口分别通过管道与所述n个裂解气存储器出口阀的进口连接,所述n个裂解气存储器出口阀的出口分别与管道连接,进而向下游释放裂解气;The outlets of the n cracked gas storage devices are respectively connected to the inlets of the n cracked gas storage outlet valves through pipelines, and the outlets of the n cracked gas storage outlet valves are respectively connected to pipelines to release cracked gas downstream;
    所述裂解气电磁阀,所述裂解气存储总电磁阀,所述n个裂解气存储器出口阀以及所述n-1个裂解气存储分电磁阀分别与所述电子控制单元通讯连接。The cracked gas solenoid valve, the cracked gas storage main solenoid valve, the n cracked gas storage outlet valves and the n-1 cracked gas storage branch solenoid valves are respectively connected to the electronic control unit in communication.
  10. 根据权利要求9所述的一种醇类燃料裂解制氢系统,其特征在于:An alcohol fuel cracking hydrogen production system according to claim 9, characterized in that:
    所述一个或多个燃油泵滤网包括第一燃油泵滤网,第二燃油泵滤网和第三燃油泵滤网;所述一个或多个燃油泵包括第一燃油泵,第二燃油泵和第三燃油泵;所述一个或多个醇类燃料电磁阀包括第一醇类燃料电磁阀,第二醇类燃料电磁阀和第三醇类燃料电磁阀;The one or more fuel pump filters include a first fuel pump filter, a second fuel pump filter and a third fuel pump filter; the one or more fuel pumps include a first fuel pump, a second fuel pump and a third fuel pump; the one or more alcohol fuel solenoid valves include a first alcohol fuel solenoid valve, a second alcohol fuel solenoid valve and a third alcohol fuel solenoid valve;
    所述n个裂解气存储器包括低压裂解气存储器,中压裂解气存储器和高压裂解气存储器;所述n个裂解气存储器出口阀包括低压裂解气存储器出口阀,中压裂解气存储器出口阀和高压裂解气存储器出口阀;所述n-1个裂解气存储分电磁阀包括中压裂解气存储分电磁阀和高压裂解气存储分电磁阀。 The n cracked gas storages include low-pressure cracked gas storage, medium-pressure cracked gas storage and high-pressure cracked gas storage; the n cracked gas storage outlet valves include low-pressure cracked gas storage outlet valves, medium-pressure cracked gas storage outlet valves and high-pressure cracked gas storage outlets. The cracked gas storage outlet valve; the n-1 cracked gas storage solenoid valves include a medium pressure cracked gas storage solenoid valve and a high pressure cracked gas storage solenoid valve.
PCT/CN2023/098728 2022-06-14 2023-06-07 Alcohol fuel cracking hydrogen production apparatus and system WO2023241421A1 (en)

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