CN103708418B - Residual heat of tail gas of automobile is utilized to carry out the device of preparing hydrogen by reforming methanol - Google Patents

Residual heat of tail gas of automobile is utilized to carry out the device of preparing hydrogen by reforming methanol Download PDF

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CN103708418B
CN103708418B CN201310668754.XA CN201310668754A CN103708418B CN 103708418 B CN103708418 B CN 103708418B CN 201310668754 A CN201310668754 A CN 201310668754A CN 103708418 B CN103708418 B CN 103708418B
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methanol
reactive agent
layer
aqueous solution
pump
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CN103708418A (en
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梅德庆
梁灵威
钱淼
娄心洋
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Zhejiang University ZJU
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • Y02P20/129Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

The invention discloses a kind of device utilizing residual heat of tail gas of automobile to carry out preparing hydrogen by reforming methanol.Insulating ceramic cotton is added with between reactive agent inside and outside shell, on reactive agent lower cover after first laminated multi-layer methanol-water evaporation layer, alternately laminated reforming reaction layer and combustion reactions layer again, in the reforming reaction layer in the insertion middle layer, one end of thermopair, the other end temperature signal line is connected with ECU; ECU is connected with methanol aqueous solution flow control electromagnetic valve circuit with methanol pump, methanol aqueous solution pump, pneumatic pump, methanol air flow control electromagnetic valve respectively, one end access methanol-water bin of methanol aqueous solution pump, the other end is through Controlling solenoid valve access methanol-water evaporation layer, one termination methyl alcohol bin of methanol pump, the other end connects methanol-water evaporation layer through Controlling solenoid valve, and upper and lower cover plate has multiple exhaust flow through hole.The hydrogen of generation is passed into engine and gasoline mixed firing, improve energy utilization efficiency.The present invention can be arranged in motor car engine.

Description

Residual heat of tail gas of automobile is utilized to carry out the device of preparing hydrogen by reforming methanol
Technical field
The present invention relates to preparing hydrogen by reforming methanol device, especially relate to a kind of device utilizing residual heat of tail gas of automobile to carry out preparing hydrogen by reforming methanol be arranged on automobile.
Technical background
The development of automotive industry is significant at global economic development, but the large quantity of exhaust gas that automobile is discharged has caused serious pollution, endangers the living environment of we mankind.In addition, nowadays increasing automobile consumes petroleum resources rapidly, and all explored petroleum resources in the world will be exhausted after decades, and then what power wheel drive of marquis's automobile touch will be a great difficult problem of facing mankind.The oil reserve of China more allows of no optimist, and China's oil consumption major part will lean on external import, and the energy has become the key point of restriction China Economic development.Under the overall background of petroleum-based energy shortage, environmental pollution, automotive energy-saving emission-reducing is imperative.
In-engine oil inflame is the source of automobile power, is also the main place that automobile produces pollutent.On the one hand, the waste gas that engine combustion is discharged has taken away a part of heat, causes the loss of energy, and on the other hand, the waste gas that engine combustion is discharged causes the pollution of environment.Therefore, the used heat reclaiming engine discharge improves the important channel that automobile fuel ecomomy is automotive energy-saving emission-reducing.
Chinese invention patent (application number 200920263376.6) describes a kind of thermoelectric generator reclaimed for residual heat of tail gas of automobile, this thermoelectric generator comprises multiple thermo-electric generation assembly and is composed in series, add compression spring, flexible connected can be realized, by the thermo-electric generation between residual heat of tail gas of automobile and water coolant, effectively residual heat of tail gas of automobile is reclaimed.Chinese invention patent (application number 201120314959.4) proposes one and utilizes vehicle exhaust to prepare liquid CO 2and supplying the device of air-conditioning, this device makes full use of the waste heat of vehicle exhaust, is reclaimed the waste heat of tail gas, realize the supply of heating installation, and tail gas is converted into CO by chemical reaction by heat exchange 2, reduce the discharge of automobile exhaust pollution, improve energy utilization efficiency.
Vehicle exhaust energy reclaims and the discharge of reduction pollutent is one of developing direction of future automobile manufacture, although residual heat of tail gas of automobile reclaims, the patent of falling dirty process of vehicle exhaust is a lot, but what be widely used is few, many patents are all just process for residual heat of tail gas of automobile recovery or for the dirt of falling of vehicle exhaust.
Summary of the invention
For solving Problems existing in background technology, the invention provides a kind of device utilizing residual heat of tail gas of automobile to carry out preparing hydrogen by reforming methanol.This device for producing hydrogen is made up of tail gas discharging pipe, reformation hydrogen production responding layer, combustion reactions layer, methanol-water evaporation layer, ECU etc., energy heats in the waste gas that device for producing hydrogen utilizes engine to discharge, thus carry out steam reformation of methanol to produce hydrogen, by regulating the fuel feed of combustion reactions layer, reformation hydrogen production can be made to react and to work under stable temperature condition.
The technical solution used in the present invention is:
The present invention includes: reforming reaction product output tube, combustion reaction products output tube, exhaust gas inlet pipe shell, reactive agent upper cover plate, reactive agent shell, reactive agent inner casing, insulating ceramic is cotton, reforming reaction layer, combustion reactions layer, thermopair, methanol-water evaporation layer, reactive agent lower cover, waste gas outlet pipe shell, temperature signal line, combustion reactions fuel supply pipe, reforming reaction fuel supply pipe, ECU, methanol-water bin, methyl alcohol bin, methanol pump, methanol aqueous solution pump, pneumatic pump, methanol air flow control electromagnetic valve, methanol aqueous solution flow control electromagnetic valve, methanol air stream and methanol aqueous solution stream, wherein:
Exhaust gas inlet pipe shell and reactive agent upper cover plate are bolted, and waste gas outlet pipe shell and reactive agent lower cover are bolted; Reactive agent shell, reactive agent inner casing are tube-in-tube structure, are added with insulating ceramic cotton between the two, and reactive agent shell and reactive agent inner casing are arranged between reactive agent upper cover plate and reactive agent lower cover; On reactive agent lower cover after first laminated multi-layer methanol-water evaporation layer, alternately laminated reforming reaction layer and combustion reactions layer on methanol-water evaporation layer again, allly above all be added with gasket seal between layers, exhaust gas inlet pipe shell, reactive agent upper cover plate, reactive agent lower cover and waste gas outlet pipe shell are at the sealed under pressure of fastening screw screw bolt and nut; In the reforming reaction layer in the insertion middle layer, one end of thermopair, the other end of thermopair is connected with ECU with temperature signal line.
ECU respectively with methanol pump, methanol aqueous solution pump, pneumatic pump, methanol air flow control electromagnetic valve is connected with methanol aqueous solution flow control electromagnetic valve circuit, one end access methanol-water bin of methanol aqueous solution pump, the other end of methanol aqueous solution pump is through methanol aqueous solution flow control electromagnetic valve, methanol aqueous solution stream and reforming reaction fuel supply pipe access methanol-water evaporation layer, one end access methyl alcohol bin of methanol pump, the other end of methanol pump is through methanol air flow control electromagnetic valve, methanol air stream and combustion reactions fuel supply pipe access methanol-water evaporation layer, reactive agent upper cover plate and reactive agent lower cover have multiple exhaust flow through hole.
Described reforming reaction layer is circular sheet structure, have multiple exhaust flow through hole, the position in hole is consistent with the hole of reactive agent upper cover plate, reactive agent lower cover with size, the one side of described reforming reaction layer has a diamond groove, two acute angles of rhombus have the access opening of two methyl alcohol and water vapor, symmetrically, reforming reaction layer also has the access opening of two methyl alcohol and air, be processed with micro-boss array in groove, on each micro-boss, load has Methanol cluster catalyzer.
Described combustion reactions layer is circular sheet structure, have multiple exhaust flow through hole, the position in hole is consistent with the hole of reactive agent upper cover plate, reactive agent lower cover with size, the one side of described combustion reactions layer has a diamond groove, staggering of this diamond groove and reforming reaction layer, two acute angles of rhombus have the access opening of two methyl alcohol and air, symmetrically, combustion reactions layer also has the access opening of two methyl alcohol and water vapor, be processed with micro-boss array in groove, on each micro-boss, load has methyl alcohol combustioncatalysts.
Described methanol-water evaporation layer is circular sheet structure, have multiple exhaust flow through hole, the position in hole is consistent with the hole of reactive agent upper cover plate, reactive agent lower cover with size, the one side of described methanol-water evaporation layer has a diamond groove, two acute angles of rhombus have the access opening of two methyl alcohol and water vapor, symmetrically, methanol-water evaporation layer also has the access opening of two methyl alcohol and air.
The beneficial effect that the present invention has:
(1) utilize the using waste heat from tail gas of car exhaust pipes, carry out steam reformation of methanol to produce hydrogen reaction, reduce the energy wastage of residual heat of tail gas of automobile, improve energy utilization efficiency.
(2) adopt device for monitoring temperature to measure the temperature of reforming hydrogen-preparation reactor, the fuel feed of Intelligent adjustment combustion reactor, can make reforming hydrogen-preparation reactor work under stable temperature condition.
(3) hydrogen made is inputted car combustion engine and Fuel Petroleum mixed firing, effectively can improve the rate of combustion of Fuel Petroleum, reduce the pollutant emission of automobile, and save oil fossil oil.
(4) connection and reasonable arrangement of the present invention, mounts and dismounts convenient and easy, compact construction, can be arranged in motor car engine.
Accompanying drawing explanation
Fig. 1 is device for producing hydrogen structural representation of the present invention.
Fig. 2 is the schematic cross-section of device for producing hydrogen of the present invention at thermopair place.
Fig. 3 is the structural representation of reforming reaction layer of the present invention.
Fig. 4 is the structural representation of combustion reactions layer of the present invention.
Fig. 5 is the structural representation of evaporation layer of the present invention.
In figure: 1, exhaust gas inlet ring flange, 2, exhaust gas inlet pipe, 3, reforming reaction product output tube, 4, combustion reaction products output tube, 5, exhaust gas inlet pipe shell, 6, reactive agent upper cover plate, 7, reactive agent shell, 8, reactive agent inner casing, 9, insulating ceramic is cotton, and 10, reforming reaction layer, 11, combustion reactions layer, 12, thermopair, 13, methanol-water evaporation layer, 14, reactive agent lower cover, 15, waste gas outlet pipe shell, 16, waste gas outlet ring flange, 17, waste gas outlet pipe, 18, temperature signal line, 19, combustion reactions fuel supply pipe, 20, reforming reaction fuel supply pipe, 21, ECU, 22, methanol-water bin, 23, methyl alcohol bin, 24, methanol pump, 25, methanol aqueous solution pump, 26, pneumatic pump, 27, methanol air flow control electromagnetic valve, 28, methanol aqueous solution flow control electromagnetic valve, 29, methanol air stream, 30, methanol aqueous solution stream, 31, holding bolt, 32, gasket seal, 33, flat gasket, 34, nut.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further detailed explanation.
A kind of device utilizing residual heat of tail gas of automobile to carry out preparing hydrogen by reforming methanol of the present invention.As Fig. 1, shown in Fig. 2, comprise: exhaust gas inlet ring flange 1, exhaust gas inlet pipe 2, reforming reaction product output tube 3, combustion reaction products output tube 4, exhaust gas inlet pipe shell 5, reactive agent upper cover plate 6, reactive agent shell 7, reactive agent inner casing 8, insulating ceramic cotton 9, reforming reaction layer 10, combustion reactions layer 11, thermopair 12, methanol-water evaporation layer 13, reactive agent lower cover 14, waste gas outlet pipe shell 15, waste gas outlet ring flange 16, waste gas outlet pipe 17, temperature signal line 18, combustion reactions fuel supply pipe 19, reforming reaction fuel supply pipe 20, ECU 21, methanol-water bin 22, methyl alcohol bin 23, methanol pump 24, methanol aqueous solution pump 25, pneumatic pump 26, methanol air flow control electromagnetic valve 27, methanol aqueous solution flow control electromagnetic valve 28, methanol air stream 29, methanol aqueous solution stream 30, holding bolt 31, gasket seal 32, flat gasket 33 and nut 34.
Exhaust gas inlet pipe shell 5 and reactive agent upper cover plate 6 are bolted, and waste gas outlet pipe shell 15 and reactive agent lower cover 14 are bolted; Reactive agent shell 7, reactive agent inner casing 8 are tube-in-tube structure, are added with insulating ceramic cotton 9 between the two to reduce calorific loss; On reactive agent lower cover 14 after first laminated multi-layer methanol-water evaporation layer 13, alternately laminated reforming reaction layer 10 and combustion reactions layer 11 on methanol-water evaporation layer 13 again, all is all added with gasket seal 32 between layers, the sealed under pressure of exhaust gas inlet pipe shell 5, reactive agent upper cover plate 6, reactive agent lower cover 14 and waste gas outlet pipe shell 15 holding bolt 31, flat gasket 33 and nut 34; In the reforming reaction layer 10 in the insertion middle layer, one end of thermopair 12, the other end of thermopair 12 is connected with ECU 21 with temperature signal line 18;
ECU 21 respectively with methanol pump 24, methanol aqueous solution pump 25, pneumatic pump 26, methanol air flow control electromagnetic valve 27 is connected with methanol aqueous solution flow control electromagnetic valve 28 circuit, one end access methanol-water bin 22 of methanol aqueous solution pump 25, the other end of methanol aqueous solution pump 25 is through methanol aqueous solution flow control electromagnetic valve 28, methanol aqueous solution stream 30 and reforming reaction fuel supply pipe 20 access methanol-water evaporation layer 13, one end access methyl alcohol bin 23 of methanol pump 24, the other end of methanol pump 24 is through methanol air flow control electromagnetic valve 27, methanol air stream 29 and combustion reactions fuel supply pipe 19 access methanol-water evaporation layer 13, reactive agent upper cover plate 6 and reactive agent lower cover 14 have multiple through hole and circulate to the waste gas of automobile.
As shown in Figure 3, reforming reaction layer 10 is circular sheet structure, have multiple through hole to circulate to the waste gas of automobile, the position in hole and size and reactive agent upper cover plate 6, the hole of reactive agent lower cover 14 is consistent, the one side of described reforming reaction layer 10 has a diamond groove, two acute angles of rhombus have the access opening of two methyl alcohol and water vapor, symmetrically, reforming reaction layer 10 also has the access opening of two methyl alcohol and air, micro-boss array is processed with in groove, the copper-based catalysts CuO/ZnO/Al that on each micro-boss, load has Methanol cluster to react 2o 3,
As shown in Figure 4, combustion reactions layer 11 is circular sheet structure, have multiple through hole to circulate to the waste gas of automobile, the position in hole and size and reactive agent upper cover plate 6, the hole of reactive agent lower cover 14 is consistent, the one side of described combustion reactions layer 11 has a diamond groove, staggering of this diamond groove and reforming reaction layer 10, two acute angles of rhombus have the access opening of two methyl alcohol and air, symmetrically, combustion reactions layer 11 also has the access opening of two methyl alcohol and water vapor, micro-boss array is processed with in groove, on each micro-boss, load has the platinum based catalyst Pt/ γ-Al of methyl alcohol combustion reactions 2o 3,
As shown in Figure 5, methanol-water evaporation layer 13 is circular sheet structure, have multiple through hole to circulate to the waste gas of automobile, the position in hole is consistent with the hole of reactive agent upper cover plate 6, reactive agent lower cover 14 with size, the one side of described methanol-water evaporation layer 13 has a diamond groove, two acute angles of rhombus have the access opening of two methyl alcohol and water vapor, symmetrically, methanol-water evaporation layer 13 also has the access opening of two methyl alcohol and air.
Its core of ECU 21 is DSP, and be integrated with signal acquisition module and control output module, the temperature information that can record according to thermopair 12 regulates the fuel feed amount of combustion reactions layer 11, thus reforming reaction layer 10 is reacted at stable temperature.
Principle of work of the present invention is as follows:
1, the waste gas that engine is discharged enters device for producing hydrogen through exhaust gas inlet ring flange 1, exhaust gas inlet pipe 2, responding layer main body is entered from the hole of reactive agent upper cover plate 6, flow out from the hole of reactive agent lower cover 14, flow out finally by waste gas outlet pipe 17, waste gas outlet ring flange 16, the heat energy direct heating reaction unit in waste gas.
2, thermopair 12 reads the temperature information of reaction unit, regulate the amount of methyl alcohol and air to enter combustion reactions layer 11 by ECU 21 and carry out combustion reactions, produce heat, reaction unit is made to remain in certain temperature range (230 DEG C ~ 260 DEG C), reach best reformation hydrogen production temperature of reaction, the product of combustion reactions is discharged through combustion reaction products output tube 4.
3, after reaction unit temperature-stable, ECU 21 controls methanol aqueous solution and enters methanol-water evaporation layer 13, methanol steam after evaporation passes into reforming reaction layer 10 and carries out reformation hydrogen production reaction, and the hydrogen gas product of generation is discharged through reforming reaction product output tube 3, is transported to engine intake.

Claims (2)

1. utilize residual heat of tail gas of automobile to carry out a device for preparing hydrogen by reforming methanol, it is characterized in that, comprising: reforming reaction product output tube (3), combustion reaction products output tube (4), exhaust gas inlet pipe shell (5), reactive agent upper cover plate (6), reactive agent shell (7), reactive agent inner casing (8), insulating ceramic cotton (9), reforming reaction layer (10), combustion reactions layer (11), thermopair (12), methanol-water evaporation layer (13), reactive agent lower cover (14), waste gas outlet pipe shell (15), temperature signal line (18), combustion reactions fuel supply pipe (19), reforming reaction fuel supply pipe (20), ECU (21), methanol-water bin (22), methyl alcohol bin (23), methanol pump (24), methanol aqueous solution pump (25), pneumatic pump (26), methanol air flow control electromagnetic valve (27), methanol aqueous solution flow control electromagnetic valve (28), methanol air stream (29) and methanol aqueous solution stream (30), wherein:
Exhaust gas inlet pipe shell (5) and reactive agent upper cover plate (6) are bolted, and waste gas outlet pipe shell (15) and reactive agent lower cover (14) are bolted; Reactive agent shell (7), reactive agent inner casing (8) are tube-in-tube structure, be added with insulating ceramic cotton (9) between the two, reactive agent shell (7) and reactive agent inner casing (8) are arranged between reactive agent upper cover plate (6) and reactive agent lower cover (14); After the upper first laminated multi-layer methanol-water evaporation layer (13) of reactive agent lower cover (14), again at the upper alternately laminated reforming reaction layer (10) of methanol-water evaporation layer (13) and combustion reactions layer (11), allly above all be added with gasket seal (32) between layers, exhaust gas inlet pipe shell (5), reactive agent upper cover plate (6), reactive agent lower cover (14) and waste gas outlet pipe shell (15) are at the sealed under pressure of holding bolt (31) and nut (34); In the reforming reaction layer (10) in the insertion middle layer, one end of thermopair (12), the other end of thermopair (12) is connected with ECU (21) with temperature signal line (18);
ECU (21) respectively with methanol pump (24), methanol aqueous solution pump (25), pneumatic pump (26), methanol air flow control electromagnetic valve (27) is connected with methanol aqueous solution flow control electromagnetic valve (28) circuit, one end access methanol-water bin (22) of methanol aqueous solution pump (25), the other end of methanol aqueous solution pump (25) is through methanol aqueous solution flow control electromagnetic valve (28), methanol aqueous solution stream (30) and reforming reaction fuel supply pipe (20) access methanol-water evaporation layer (13), one end access methyl alcohol bin (23) of methanol pump (24), the other end of methanol pump (24) is through methanol air flow control electromagnetic valve (27), methanol air stream (29) and combustion reactions fuel supply pipe (19) access methanol-water evaporation layer (13), reactive agent upper cover plate (6) and reactive agent lower cover (14) have multiple exhaust flow through hole,
Described reforming reaction layer (10) is circular sheet structure, have multiple exhaust flow through hole, the position in hole is consistent with the hole of reactive agent upper cover plate (6), reactive agent lower cover (14) with size, the one side of described reforming reaction layer (10) has a diamond groove, two acute angles of rhombus have the access opening of two methyl alcohol and water vapor, symmetrically, reforming reaction layer (10) also has the access opening of two methyl alcohol and air, be processed with micro-boss array in groove, on each micro-boss, load has Methanol cluster catalyzer;
Described combustion reactions layer (11) is circular sheet structure, have multiple exhaust flow through hole, the position in hole and size and reactive agent upper cover plate (6), the hole of reactive agent lower cover (14) is consistent, the one side of described combustion reactions layer (11) has a diamond groove, staggering of this diamond groove and reforming reaction layer (10), two acute angles of rhombus have the access opening of two methyl alcohol and air, symmetrically, combustion reactions layer (11) also has the access opening of two methyl alcohol and water vapor, micro-boss array is processed with in groove, on each micro-boss, load has methyl alcohol combustioncatalysts.
2. a kind of device utilizing residual heat of tail gas of automobile to carry out preparing hydrogen by reforming methanol according to claim 1, it is characterized in that: described methanol-water evaporation layer (13) is circular sheet structure, have multiple exhaust flow through hole, the position in hole and size and reactive agent upper cover plate (6), the hole of reactive agent lower cover (14) is consistent, the one side of described methanol-water evaporation layer (13) has a diamond groove, two acute angles of rhombus have the access opening of two methyl alcohol and water vapor, symmetrically, methanol-water evaporation layer (13) also has the access opening of two methyl alcohol and air.
CN201310668754.XA 2013-12-11 2013-12-11 Residual heat of tail gas of automobile is utilized to carry out the device of preparing hydrogen by reforming methanol Expired - Fee Related CN103708418B (en)

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