WO2023241187A1 - 叠层铝电解电容器 - Google Patents

叠层铝电解电容器 Download PDF

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Publication number
WO2023241187A1
WO2023241187A1 PCT/CN2023/087557 CN2023087557W WO2023241187A1 WO 2023241187 A1 WO2023241187 A1 WO 2023241187A1 CN 2023087557 W CN2023087557 W CN 2023087557W WO 2023241187 A1 WO2023241187 A1 WO 2023241187A1
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WO
WIPO (PCT)
Prior art keywords
metal
guide pin
aluminum electrolytic
capacitor body
laminated aluminum
Prior art date
Application number
PCT/CN2023/087557
Other languages
English (en)
French (fr)
Inventor
黄惠东
刘尧虎
阳世锦
杨波
艾亮
Original Assignee
湖南艾华集团股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202221496949.1U external-priority patent/CN217740354U/zh
Priority claimed from CN202223217958.5U external-priority patent/CN218957548U/zh
Application filed by 湖南艾华集团股份有限公司 filed Critical 湖南艾华集团股份有限公司
Publication of WO2023241187A1 publication Critical patent/WO2023241187A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/008Terminals
    • H01G9/012Terminals specially adapted for solid capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/08Housing; Encapsulation
    • H01G9/10Sealing, e.g. of lead-in wires
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/15Solid electrolytic capacitors

Definitions

  • the present disclosure relates to the field of capacitors, and in particular to laminated aluminum electrolytic capacitors.
  • the laminated solid aluminum electrolytic capacitor replaces the liquid electrolyte with a solid conductive polymer, and uses a stacked method to connect the cores in parallel.
  • the manufactured capacitor has a smaller volume and an equivalent series resistance (ESR). ), has many advantages such as smaller, wider temperature and more environmental protection, conforms to the development trend of miniaturization and high frequency of electronic products, and meets the requirements of surface mount technology (SMT).
  • ESR equivalent series resistance
  • the plastic molding material of traditional laminated solid aluminum electrolytic capacitors is water-absorbent, and there may be gaps between the plastic molding material and the lead-out terminals. Therefore, under high temperature and high humidity conditions, water vapor or air can pass through the gap between the plastic molding material body and the joint. Entering the inside of the core leads to deterioration of product characteristics.
  • the existing Chinese patent, publication number: CN215933397U discloses a high-humidity-resistant laminated aluminum electrolytic capacitor, and specifically discloses the use of a metal shell and a metal base plate instead of the original plastic sealing material to package the core, so it can be better Prevent water vapor from entering the product.
  • the guide pin passes through a rubber pad with a middle opening and extends out of the metal seat plate. That is, the rubber pad is used to fill the gap between the guide pin and the metal seat plate, thereby preventing the guide pin from being guided by the metal seat plate.
  • the air tightness of the product will be enhanced at the same time; there may still be gaps between the rubber pad and the guide pin and between the rubber pad and the metal seat plate.
  • the rubber pad may age or become loose. This situation makes it easier for a gap to form between the guide pin and the metal base plate, thereby worsening the sealing performance of the capacitor. Therefore, water vapor and air can enter the inside of the capacitor from the gap, causing the product characteristics to deteriorate.
  • the technical problem to be solved by the present disclosure is to overcome the deficiencies of the prior art and provide a laminated aluminum electrolytic capacitor with good sealing effect.
  • a laminated aluminum electrolytic capacitor which includes a capacitor body composed of a plurality of monolithic layers, a metal shell, a metal base plate, an anode lead pin and a cathode lead pin.
  • the metal seat plate encapsulates the capacitor body in a metal shell.
  • the anode lead pin and the cathode lead pin are electrically connected to the positive and negative terminals of the capacitor body respectively and extend out of the metal seat plate.
  • the anode lead pin Glass beads are calcined to form an airtight structure between the cathode guide pin and the metal seat plate; the cathode guide pin is sealed and connected to the metal seat plate.
  • the positive terminal and/or the negative terminal of the capacitor body are provided with fixing members for fixing multiple monoliths together.
  • the fixing member is a metal spring piece electrically connected to the capacitor body, and the metal spring piece surrounds and buckles the positive terminal and/or the negative terminal of the capacitor body.
  • the fixing member is cured glue, and the cured glue surrounds the positive terminal and/or the negative terminal of the capacitor body and fixes the plurality of individual pieces of the capacitor body together.
  • the cathode guide pin includes a base, a connecting block and a lead wire, the base and the connecting block are connected to a metal base plate by soldering and sealing, and the lead wire is connected to Extend the metal seat plate over the connecting block.
  • the laminated aluminum electrolytic capacitor is characterized in that: a metal spring is provided on the base, and the metal spring is conductively connected to the cathode end of the capacitor body.
  • the laminated aluminum electrolytic capacitor is characterized in that three metal elastic pieces are provided, and the three metal elastic pieces are conductively connected to the cathode end of the capacitor body in three directions.
  • the laminated aluminum electrolytic capacitor is characterized in that: the metal spring piece and the cathode end of the capacitor body are connected through conductive glue.
  • a solidified partition material is filled between the capacitor body and the metal casing.
  • an insulating gasket is provided at the bottom of the metal base plate, and the anode lead pin and the cathode lead pin pass through the insulating gasket and are bent to fit at the bottom of the insulating gasket.
  • FIG. 1 is a schematic structural diagram of the laminated aluminum electrolytic capacitor in Embodiment 1.
  • Figure 2 is a schematic structural diagram of the metal seat plate in Embodiment 1.
  • Figure 3 is a schematic structural diagram of the bottom of the laminated aluminum electrolytic capacitor in Embodiment 1.
  • Figure 4 is a schematic diagram of the connection structure between the fixing member and the capacitor body in Embodiment 1.
  • FIG. 5 is a schematic diagram of the monolithic structure of the capacitor body in Embodiment 1.
  • FIG. 6 is a schematic structural diagram of multiple monoliths stacked together to form a capacitor body in Embodiment 1.
  • FIG. 7 is a schematic structural diagram of the laminated aluminum electrolytic capacitor in Example 2.
  • Example 8 is a schematic structural diagram of the bottom of the laminated aluminum electrolytic capacitor in Example 2.
  • Figure 9 is a schematic structural diagram of the metal seat plate in Embodiment 2.
  • FIG. 10 is a schematic structural diagram of a laminated aluminum electrolytic capacitor including an upper cover plate in Embodiment 2.
  • embodiments of the present disclosure provide a laminated aluminum electrolytic capacitor with an anode Glass beads 7 are calcined between the guide pin 5 and the metal seat plate 2 to form an airtight structure to ensure the airtightness between the anode guide pin 5 and the metal seat plate 2; between the cathode guide pin 6 and the cathode guide pin 6 The brazed sealing connection further ensures the air tightness between the anode guide pin 5 and the metal seat plate 2.
  • a laminated aluminum electrolytic capacitor includes a capacitor body 3 , a metal shell 1 , a metal base plate 2 , an anode guide pin 5 and a cathode.
  • the guide pin 6 and the metal seat plate 2 encapsulate the capacitor body 3 in the metal shell 1.
  • the metal seat plate 2 and the metal shell 1 are sealed and connected by welding.
  • the anode guide pin 5 and the cathode guide pin 6 are respectively connected to the positive ends of the capacitor body 3.
  • the extreme and negative terminals are electrically connected and extend out of the metal seat plate 2 .
  • glass beads 7 are calcined between the anode guide pin 5 and the metal seat plate 2 to form an airtight structure; glass beads 7 are calcined between the cathode guide pin 6 and the metal seat plate 2 to form an airtight structure.
  • connection parts between the anode guide pin 5 and the cathode guide pin 6 and the metal base plate 2 are calcined with glass beads 7 to form an excellent airtight structure to ensure that water vapor and air cannot enter the interior of the product.
  • the single piece 4 of the capacitor body 3 is shown in Figure 5, including the single piece 4 including an anode end 41, a cathode end 42 and a shielding glue line 43 located between the anode end 41 and the cathode end 42.
  • the single piece 4 The whole 4 is based on porous aluminum foil 44.
  • a layer of aluminum oxide 45 is formed on the surface of the porous aluminum foil 44.
  • the cathode end 42 of the single piece 4 also includes a polymer layer 46 and a carbon layer 47 from the inside to the outside. and silver layer 48.
  • FIG. 6 is a schematic structural diagram of a plurality of monoliths 4 stacked together to form a capacitor body 3 .
  • the positive terminal and/or the negative terminal of the capacitor body 3 are provided with fixing members 10 for fixing the plurality of monoliths 4 together.
  • the positive terminal of the capacitor body 3 is provided with a metal elastic piece 8 that fixes the plurality of single pieces 4 together, and the negative end is also provided with a metal elastic piece 8 that fixes the plurality of single pieces 4 together.
  • the metal elastic piece 8 at the negative end can be bonded to the capacitor body 3 through conductive paste so that the metal elastic piece 8 is electrically connected to the capacitor body 3.
  • the metal elastic piece 8 at the positive end can be welded or used.
  • the conductive adhesive is used to fix and electrically connect the capacitor body 3; in this embodiment, the metal spring 8, the anode guide pin 5 and the cathode guide pin 6 can be connected by welding, or they can be integrated so that the metal spring 8 and the cathode guide pin 6 can be connected in an integrated manner.
  • the anode lead pin 5 and the cathode lead pin 6 are fixedly connected, thereby conducting the anode lead pin 5 and the cathode lead pin 6 with the capacitor body 3 .
  • the metal spring piece 8 surrounds one side of the capacitor body 3 and buckles the positive terminal and/or the negative terminal of the capacitor body 3 from the upper part of the capacitor body 3 , thereby connecting multiple components in the capacitor body 3 .
  • the positive terminals of single pieces 4 are fixed together and/or the negative terminals of multiple single pieces 4 are fixed together to improve the shock resistance of the product.
  • the space between the capacitor body 3 and the metal shell 1 can be filled with a cured partitioning material composed of one or more types of silicone, glass glue, resin or rubber to further improve the shock resistance of the product.
  • an insulating gasket 9 is provided at the bottom of the metal seat plate 2.
  • the anode guide pin 5 and the cathode guide pin 6 pass through the insulating gasket 9 and are bent to fit against the insulating gasket 9.
  • the anode guide pin 5 and the cathode guide pin 6 that are attached to the bottom of the insulating gasket 9 are in the shape of a sheet.
  • the anode guide pin 5 and the cathode guide pin 6 can be separated from the metal seat plate 2 by the insulating gasket 9 to prevent the anode guide pin 5 and the cathode guide pin 6 from being connected to the metal seat plate 2, resulting in short circuit of the capacitor.
  • the fixing member 10 is cured glue, and the cured glue surrounds the positive terminal and/or the negative terminal of the capacitor body 3 and connects the plurality of individual pieces 4 of the capacitor body 3 Fastened together. Because the metal spring piece 8 is used to fasten the capacitor body 3 to fix the capacitor body 3, it is easy to crush the capacitor body 3 and cause damage to it. Therefore, in this embodiment, cured glue is used to fix the capacitor body 3, which can enhance the product. The shock resistance is excellent, and the damage to the capacitor body 3 can be minimized.
  • the cathode guide pin 6 includes a base 61, a connecting block 62 and a lead wire 63.
  • the base 61 and the connecting block 62 are connected to the metal seat plate 2 by brazing and sealing, and the lead wire 63 is connected Extend the metal seat plate 2 on the connecting plate.
  • the glass beads 7 are removed between the connecting block 62 of the cathode guide pin 6 and the metal base plate 2, so the diameters of the connecting block 62 and the lead wire 63 can be increased. , thereby reducing the line resistance ESR.
  • the diameter of the negative electrode through hole of the connecting block 62 that accommodates the cathode guide pin 6 on the metal seat plate 2 is larger than the diameter of the positive electrode through hole that accommodates the anode guide pin 5 .
  • the base 61 and connecting block 62 of the cathode guide pin 6 and the metal seat plate 2 are welded together to further ensure the airtightness of the aluminum electrolytic capacitor.
  • the base 61 and the connecting block 62 are welded together with the metal seat plate 2 by brazing, and their airtightness is better than that of the airtight structure formed by calcining the glass beads 7 .
  • a metal elastic piece 8 is provided on the base 61 , and the metal elastic piece 8 is conductively connected to the cathode end 42 of the capacitor body 3 .
  • Three metal elastic pieces 8 are provided, and the three metal elastic pieces 8 are conductively connected to the cathode end 42 of the capacitor body 3 in three directions.
  • the metal elastic piece 8 is connected to the cathode end 42 of the capacitor body 3 through conductive glue.
  • the metal spring piece 8 is arranged on the cathode guide pin 6, and the metal spring piece 8 contains three pieces to increase the contact area between the capacitor body and the metal spring piece 8 to reduce the contact ESR.
  • the length of one of the metal elastic pieces 8 is extended to form an upper cover 81, and the negative end of the capacitor body 3 is installed on the base 61 After the three metal spring pieces 8 are inserted, the upper cover 81 is bent so that the upper cover 81 contacts the negative terminal of the capacitor body 3 and conducts electricity.
  • conductive glue can be provided between the upper cover 81 and the negative terminal.
  • the material of the anode guide pin 5 and the cathode guide pin 6 can be aluminum, copper, iron and other metals or alloys, and the surface coating can be made of nickel, cobalt, manganese, chromium, silver, gold or tin.
  • an insulating gasket 9 is provided at the bottom of the metal seat plate 2, and the insulating gasket 9 can be made of rubber.
  • the anode guide pin 5 and the cathode guide pin 6 pass through the insulating gasket 9 and are bent to fit at the bottom of the insulating gasket 9.
  • the parts of the anode guide pin 5 and cathode guide pin 6 that fit at the bottom of the insulating gasket 9 are in the shape of a sheet.
  • the space between the capacitor body 3 and the metal shell 1 can be filled with a cured partitioning material composed of one or more types of silicone, glass glue, resin or rubber to further improve the shock resistance of the product.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

叠层铝电解电容器,其中,包括由多个单片层叠而成的电容主体、金属外壳、金属座板、阳极导针和阴极导针,金属座板将电容主体封装于金属外壳内,阳极导针和阴极导针分别与电容主体的正极端和负极端电性连接并伸出金属座板,阳极导针与金属座板之间采用玻璃珠煅烧形成气密性结构;阴极导针与金属座板之间密封连接。本公开中采用玻璃珠填充导针与金属座板之间的缝隙,将玻璃珠煅烧熔化等待其冷却后,玻璃珠可将导针与金属座板固定在一起,使得导针与金属座板形成一体式结构,并且熔化的玻璃珠可很好的填充导针与金属座板之间的缝隙,使得导针与金属座板之间形成具有高密封性的气密性结构。

Description

叠层铝电解电容器 技术领域
本公开涉及电容器领域,尤其涉及叠层铝电解电容器。
背景技术
叠层固态铝电解电容器由固态导电聚合物替代液态电解液,并采用层叠的方式进行芯子并联连接,相比于液态铝电解电容,所制造的电容器具有体积更小、等效串联电阻(ESR)更小、宽温和更环保等诸多优点,符合电子产品小型化、高频化的发展趋势,满足表面贴装技术(SMT)要求。
但是传统叠层固态铝电解电容器的塑封料具有吸水性,且在塑封料与引出端子之间可能存在空隙,因此在高温高湿条件下,水汽或者空气可以穿过塑封料本体与接合处缝隙,进入芯子内部,导致产品特性劣化。
现有中国专利,公开号:CN215933397U,公开了一种耐高湿叠层铝电解电容器,并具体公开了采用金属外壳和金属座板代替原有塑封料对芯子进行封装,因此能够更好的防止水汽进入产品内部。
但是现有技术中导针是穿过具有中间开孔的橡胶垫伸出金属座板的,即采用橡胶垫来填充导针与金属座板之间的缝隙,从而避免导针与金属座板导通出现短路的情况,同时增强产品的气密性;其橡胶垫与导针之间以及橡胶垫与金属座板仍然可能存在缝隙,尤其当电容器使用时间过长后,橡胶垫可能发生老化或松动的情况,导致导针与金属座板之间更易产生缝隙,从而使得电容器密封性能变差,因此水汽和空气能够从缝隙中进入电容器内部,使得产品特性劣化。
本公开要解决的技术问题是克服现有技术的不足,提供一种密封效果好的叠层铝电解电容器。
为解决上述技术问题,本公开提出的技术方案为:一种叠层铝电解电容器,其中,包括由多个单片层叠而成的电容主体、金属外壳、金属座板、阳极导针和阴极导针,所述金属座板将电容主体封装于金属外壳内,所述阳极导针和阴极导针分别与电容主体的正极端和负极端电性连接并伸出金属座板,所述阳极导针与金属座板之间采用玻璃珠煅烧形成气密性结构;所述阴极导针与金属座板之间密封连接。
可选的,所述叠层铝电解电容器,其中,所述电容主体的正极端和/或负极端设置有用于将多个单片固定在一起的固定件。
可选的,所述叠层铝电解电容器,其中,所述固定件为与电容主体电性连接的金属弹片,所述金属弹片包围并扣住电容主体的正极端和/或负极端。
可选的,所述叠层铝电解电容器,其中,所述固定件为固化胶,所述固化胶包围电容主体的正极端和/或负极端并将电容主体的多个单片固定在一起。
可选的,所述叠层铝电解电容器,其中,所述阴极导针包括底座、连接块和引出线,所述底座和连接块与金属座板之间钎焊密封连接,所述引出线连接在连接块上伸出金属座板。
可选的,所述叠层铝电解电容器,其特征在于:所述底座上设置有金属弹片,所述金属弹片与电容主体的阴极端导电连接。
可选的,所述叠层铝电解电容器,其特征在于:所述金属弹片设置有三块,三块金属弹片在三个方向上与电容主体的阴极端导电连接。
可选的,所述叠层铝电解电容器,其特征在于:所述金属弹片与电容主体的阴极端之间通过导电胶连接。
可选的,所述叠层铝电解电容器,其中,所述电容主体与金属外壳之间填充有固化隔断材料。
可选的,所述叠层铝电解电容器,其中,所述金属座板底部设置有绝缘垫片,所述阳极导针和阴极导针穿过绝缘垫片并弯折贴合于绝缘垫片底部。 
附图说明
为了更清楚地说明本公开文本实施例或相关技术中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开文本的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为实施例1中叠层铝电解电容器的结构示意图。
图2 为实施例1中金属座板的结构示意图。
图3 为实施例1中叠层铝电解电容器底部的结构示意图。
图4 为实施例1中固定件与电容器主体的连接结构示意图。
图5为实施例1中电容主体的单片结构示意图。
图6为实施例1中为多块单片叠层在一起形成电容主体的结构示意图。
图7为实施例2中叠层铝电解电容器的结构示意图。
图8为实施例2中叠层铝电解电容器底部的结构示意图。
图9为实施例2中金属座板的结构示意图。
图10为实施例2中包含上盖板的叠层铝电解电容器的结构示意图。
图例说明
1、金属外壳;2、金属座板;3、电容主体;4、单片;41、阳极端;42、阴极端;43、屏蔽胶线;44、多孔铝箔;45、三氧化二铝;46、高分子聚合物层;47、碳层;48、银层;5、阳极导针;6、阴极导针;61、底座;62、连接块;63、引出线;7、玻璃珠;8、金属弹片;81、上盖板;9、绝缘垫片;10、固定件。
实施方式
为了便于理解本公开,下文将结合较佳的实施例对本公开作更全面、细致地描述,但本公开的保护范围并不限于以下具体的实施例。
需要特别说明的是,当某一元件被描述为“固定于、固接于、连接于或连通于”另一元件上时,它可以是直接固定、固接、连接或连通在另一元件上,也可以是通过其他中间连接件间接固定、固接、连接或连通在另一元件上。
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本公开的保护范围。
实施例
为了解决现有技术中金属外壳1封装的叠层铝电解电容器,无法保证金属外壳1和金属座板2之间气密性的问题,本公开实施例提供一种叠层铝电解电容器,在阳极导针5与金属座板2之间采用玻璃珠7煅烧形成气密性结构,保证阳极导针5与金属座板2之间的气密性;在阴极导针6与阴极导针6之间钎焊密封连接,进一步的保证阳极导针5与金属座板2之间的气密性。
如图1所示的本公开实施例其中一实施方式,叠层铝电解电容器包括由多个单片4层叠而成的电容主体3、金属外壳1、金属座板2、阳极导针5和阴极导针6,金属座板2将电容主体3封装于金属外壳1内,金属座板2与金属外壳1之间通过焊接密封连接,阳极导针5和阴极导针6分别与电容主体3的正极端和负极端电性连接并伸出金属座板2。如图2所示,阳极导针5与金属座板2之间采用玻璃珠7煅烧形成气密性结构;阴极导针6与金属座板2之间采用玻璃珠7煅烧形成气密性结构。
在本实施例中,阳极导针5和阴极导针6与金属座板2的连接部位采用玻璃珠7煅烧的形式形成优秀的气密结构,保证水汽和空气不能进入到产品的内部。
在本实施例中,电容主体3的单片4如图5所示,包括单片4包括阳极端41、阴极端42和位于阳极端41与阴极端42之间的屏蔽胶线43,单片4整体是以多孔铝箔44为基材,在多孔铝箔44表面形成有一层三氧化二铝45,在单片4的阴极端42由内到外依次还包括高分子聚合物层46、碳层47和银层48。图6为多块单片4叠层在一起形成电容主体3的结构示意图。
在本实施例中,电容主体3的正极端和/或负极端设置有用于将多个单片4固定在一起的固定件10。在本实施例中,电容主体3的正极端设置有一个将多个单片4固定在一起的金属弹片8,负极端也设置有一个将多个单片4固定在一起的金属弹片8。如图1所示,其中位于负极端的金属弹片8可通过导电浆料与电容主体3进行粘接使得金属弹片8与电容主体3电性连接,位于正极端的金属弹片8可通过焊接或用导电胶粘接的方式与电容主体3进行固定并且电性连接;本实施例中金属弹片8与阳极导针5和阴极导针6可采用焊接相连方式,也可以为一体方式使得金属弹片8与阳极导针5和阴极导针6固定连接,从而将阳极导针5和阴极导针6与电容主体3导通。
如图1所示,本实施例中金属弹片8在电容主体3的一侧包围并从电容主体3的上部扣住电容主体3的正极端和/或负极端,从而将电容主体3中多个单片4的正极端固定在一起和/或多个单片4的负极端固定在一起,提高产品的抗震性。
本实施例中电容主体3与金属外壳1之间可填充由硅胶、玻璃胶、树脂或橡胶中的一种或者多种组成的固化隔断材料,来进一步提高产品的抗震性。
如图1和图3所示,本实施例中金属座板2底部设置有绝缘垫片9,阳极导针5和阴极导针6穿过绝缘垫片9并弯折贴合于绝缘垫片9底部,贴合于绝缘垫片9底部的阳极导针5和阴极导针6的部位呈片状。通过绝缘垫片9可将阳极导针5和阴极导针6与金属座板2隔开,避免阳极导针5和阴极导针6与金属座板2导通,导致电容器短路。
在本实施例的另外一种实施方式中,如图4所示,固定件10为固化胶,固化胶包围电容主体3的正极端和/或负极端并将电容主体3的多个单片4固定在一起。因为采用金属弹片8扣住电容主体3来对电容主体3进行固定,容易压坏电容主体3从而对其造成损伤,因此本实施方式中采用固化胶来对电容主体3进行固定,即可以增强产品的抗震性,又能将对电容主体3的伤害减小到最低。
实施例
在本实施例中,如图7所示,阴极导针6包括底座61、连接块62和引出线63,底座61和连接块62与金属座板2之间钎焊密封连接,引出线63连接在连接板上伸出金属座板2。
在本实施例中,如图7和图8所示,阴极导针6的连接块62与金属座板2之间去掉了玻璃珠7,所以可增大连接块62和引出线63的的直径,进而降低线阻ESR。在图9中可以看出金属座板2上容纳阴极导针6的连接块62的负极通孔的直径比容纳阳极导针5的正极通孔的直径要大。同时,将阴极导针6的底座61和连接块62与金属座板2采用钎焊的方式焊接在一起,能够进一步的保证铝电解电容器的气密性。底座61和连接块62与金属座板2采用钎焊的方式焊接在一起,其气密性比玻璃珠7煅烧形成气密性结构的气密性更好。
在本实施例中,如图7所示,底座61上设置有金属弹片8,金属弹片8与电容主体3的阴极端42导电连接。金属弹片8设置有三块,三块金属弹片8在三个方向上与电容主体3的阴极端42导电连接。金属弹片8与电容主体3的阴极端42之间通过导电胶连接。在本实施例中,将金属弹片8设置在阴极导针6上,且金属弹片8含有三块,增加电容本体与金属弹片8之间的接触面积,以降低接触ESR。
在本实施例中,根据具体情况可以如图10所示,在三块金属弹片8中,延长其中一块金属弹片8的长度形成上盖板81,在电容主体3的负极端安装到底座61上三块金属弹片8内后,将上盖板81弯折,使得上盖板81与电容主体3的负极端接触导电,为了增加导电性可以在上盖板81和负极端之间设置导电胶。
在本实施例中,阳极导针5和阴极导针6的材质可以是铝、铜、铁等金属或者合金,表面镀层可以是镍、钴、锰、铬、银、金或锡等的材质。
在本实施例中,如图7和图8所示,金属座板2底部设置有绝缘垫片9,绝缘垫片9可以是橡胶制作而成。阳极导针5和阴极导针6穿过绝缘垫片9并弯折贴合于绝缘垫片9底部,贴合于绝缘垫片9底部的阳极导针5和阴极导针6的部位呈片状。本实施例中电容主体3与金属外壳1之间可填充由硅胶、玻璃胶、树脂或橡胶中的一种或者多种组成的固化隔断材料,来进一步提高产品的抗震性。

Claims (10)

  1. 叠层铝电解电容器,其中,包括由多个单片层叠而成的电容主体、金属外壳、金属座板、阳极导针和阴极导针,所述金属座板将电容主体封装于金属外壳内,所述阳极导针和阴极导针分别与电容主体的正极端和负极端电性连接并伸出金属座板,所述阳极导针与金属座板之间采用玻璃珠煅烧形成气密性结构;所述阴极导针与金属座板之间密封连接。
  2. 根据权利要求1所述的叠层铝电解电容器,其中,所述电容主体的正极端和/或负极端设置有用于将多个单片固定在一起的固定件。
  3. 根据权利要求2所述的叠层铝电解电容器,其中,所述固定件为与电容主体电性连接的金属弹片,所述金属弹片包围并扣住电容主体的正极端和/或负极端。
  4. 根据权利要求2所述的叠层铝电解电容器,其中,所述固定件为固化胶,所述固化胶包围电容主体的正极端和/或负极端并将电容主体的多个单片固定在一起。
  5. 根据权利要求1所述的叠层铝电解电容器,其中,所述阴极导针包括底座、连接块和引出线,所述底座和连接块与金属座板之间钎焊密封连接,所述引出线连接在连接块上伸出金属座板。
  6. 根据权利要求5所述的叠层铝电解电容器,其特征在于:所述底座上设置有金属弹片,所述金属弹片与电容主体的阴极端导电连接。
  7. 根据权利要求6所述的叠层铝电解电容器,其特征在于:所述金属弹片设置有三块,三块金属弹片在三个方向上与电容主体的阴极端导电连接。
  8. 根据权利要求6所述的叠层铝电解电容器,其特征在于:所述金属弹片与电容主体的阴极端之间通过导电胶连接。
  9. 根据权利要求1-8任一项所述的叠层铝电解电容器,其中,所述电容主体与金属外壳之间填充有固化隔断材料。
  10. 根据权利要求1-8任一项所述的叠层铝电解电容器,其中,所述金属座板底部设置有绝缘垫片,所述阳极导针和阴极导针穿过绝缘垫片并弯折贴合于绝缘垫片底部。
PCT/CN2023/087557 2022-06-16 2023-04-11 叠层铝电解电容器 WO2023241187A1 (zh)

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