WO2023240806A1 - Stepless-adjustment efficient additive manufacturing method and device for specially shaped rotary body sand mold - Google Patents

Stepless-adjustment efficient additive manufacturing method and device for specially shaped rotary body sand mold Download PDF

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Publication number
WO2023240806A1
WO2023240806A1 PCT/CN2022/117064 CN2022117064W WO2023240806A1 WO 2023240806 A1 WO2023240806 A1 WO 2023240806A1 CN 2022117064 W CN2022117064 W CN 2022117064W WO 2023240806 A1 WO2023240806 A1 WO 2023240806A1
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WIPO (PCT)
Prior art keywords
sand
plate
lifting
shaped rotary
rotary body
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PCT/CN2022/117064
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French (fr)
Chinese (zh)
Inventor
杨浩秦
单忠德
胡央央
施建培
闫丹丹
董世杰
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南京航空航天大学
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Publication of WO2023240806A1 publication Critical patent/WO2023240806A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C19/00Components or accessories for moulding machines
    • B22C19/02Mould tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C19/00Components or accessories for moulding machines
    • B22C19/04Controlling devices specially designed for moulding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the invention relates to the field of 3D printing, specifically a stepless adjustment and efficient additive manufacturing method and device for a special-shaped rotary body sand mold.
  • the present invention provides a stepless adjustment and efficient additive manufacturing method and device for special-shaped rotary body sand molds.
  • a stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds including an aluminum alloy frame, which is arranged on the aluminum alloy frame:
  • the inkjet system includes an ink pressure sensor, a printing nozzle, a nozzle drive board, a nozzle accessory mounting plate, and a pressure sensor mounting plate.
  • the nozzle accessory mounting plate and the pressure sensor mounting plate are installed on the aluminum alloy profile.
  • the nozzle drive board is installed on the nozzle accessory installation.
  • the ink pressure sensor is installed on the pressure sensor mounting plate
  • the printing nozzle is installed on the sanding and nozzle mounting plate
  • the printing nozzle is connected to the nozzle drive board
  • the nozzle drive board is connected to the ink pressure sensor
  • the shakeout device includes a shakeout box, a number of shakeout ports provided on the shakeout box, a control switch and a stepper motor a for controlling the opening and closing of the shakeout port.
  • the control switch is installed in the shakeout box.
  • the box and stepper motor a are installed on the sand spreading and nozzle mounting plate, and the sand spreading and nozzle mounting plate are fixed on the aluminum alloy frame;
  • the sand scraping device consists of a short scraper and a long scraper, and is fixedly installed on the underside of the sand spreading and nozzle installation plate;
  • the Z-axis rotational lifting motion system is divided into a Z-axis lifting system and a rotation system.
  • the Z-axis lifting system includes a sand box bottom plate, a cylindrical lifting slide, a support guide column, a bearing seat, a lifting guide column, a sealing lifting plate, and a ball wire.
  • the bottom plate of the sand box is cylindrical, with a through hole drilled in the middle, and the through hole is It is equipped with a bearing seat, and four counterbores are processed directly below the countersunk hole of the sealed lifting plate.
  • the countersunk hole is equipped with a guide column bearing, directed upward, and is used to connect the lifting guide column.
  • Four countersunk holes are processed on the lower side of the aluminum alloy plate. It is used to connect the support guide pillars; the lifting slide is a rectangular parallelepiped, with a through hole processed in the middle part, and a screw nut is installed in the through hole, used to connect the ball screw, and is processed at the corresponding position below the four countersunk holes on the bottom plate of the sand box.
  • the through holes are equipped with guide column bearings.
  • the bearing seat is directed downward and are used to connect the support guide columns.
  • the base plate is a rectangular parallelepiped, and four countersunk holes are processed below the through holes processed by the lifting slide for connecting the support guide posts.
  • the screw heightening support is fixedly connected to the middle of the base plate through screw bolts, and the pulley b is fixedly connected to the ball screw, and the ball screw is fixed on the screw heightening support; the lifting motor seat is located on one side of the screw heightening support and is fixedly connected to the base plate through bolts.
  • the stepper motor b is equipped with a pulley.
  • the pulley on the ball screw is connected through a synchronous belt b;
  • the rotary motion system includes a sealed lifting plate, a stepper motor c, a central control rotating platform, a rotating table, a triangular table, and balls; the middle part of the rotating table is fixedly connected by bolts
  • the control rotating platform, the stepper motor c 28 is fixedly connected to the sealed lifting plate through bolts
  • the central control rotating platform is fixedly connected to the sealed lifting plate through bolts
  • the stepper motor c is connected through a helical gear
  • the triangular stage is fixedly connected to the sealed lifting plate
  • the ball is located between the triangular table and the rotary table to support and assist the movement of the rotary table.
  • control switch is a semicircle
  • stepper motor a is used to rotate the control switch to open and close the sand falling port.
  • one end of the short scraper and the long scraper is located at the center of the seal lift plate.
  • the length of the long scraper is the radius of the seal lift plate and is located behind the sand dropout in the direction of rotation.
  • the length of the short scraper is the radius of the seal lift.
  • Half of the radius of the plate is located on the front side of the sand dropout in the direction of rotation.
  • the sand falling opening is designed in a fan shape, which is beneficial to the uniform sand falling on the rotating table.
  • it also includes a cylindrical wall installed on the bottom plate of the sand box, with a thickness of 2 cm.
  • the rotary table is cylindrical and consists of two upper and lower cylindrical aluminum alloy plates and a cylindrical resin plate fixedly installed between the two cylindrical aluminum alloy plates by bolts.
  • the outer side of the cylindrical aluminum alloy plate is separated from the side plate of the sand box 2cm, and the cylindrical aluminum alloy plate on the lower side is processed with a semicircular slide.
  • the number of the triangular tables is 4, and the upper end is processed with a circular groove for placing the balls.
  • the invention also provides a stepless adjustment and high-efficiency additive manufacturing method for special-shaped rotary body sand molds, which is manufactured using the device as claimed in the claims, including the following steps:
  • Step 1 Set different slice thicknesses according to the design requirements of the special-shaped rotary body sand mold, and slice the designed special-shaped rotary body into unequal thickness slices to obtain two-dimensional special-shaped rotary body layers with different thicknesses;
  • Step 2 Control the stepper motor b to drive pulley a to rotate.
  • Pulley a drives pulley b to rotate through the synchronous belt.
  • Pulley b drives the screw to rotate.
  • the screw nut converts the rotational motion of the screw into
  • the lifting slide moves up and down in the Z-axis direction.
  • the lifting slide controls the up and down movement of the sealing lifting plate through the lifting guide pillar.
  • the sealing lifting plate drives the rotating table to move down 1mm through the central control rotating platform to prevent resin penetration when printing the first layer. Go to the rotary table to corrode the rotary table;
  • Step 3 Pre-pave raw sand on the rotating table and control the rotation of the rotating table. When the rotating table rotates one circle, the raw sand will be spread;
  • Step 4 Fill the sand shakeout box with molding sand mixed with curing agent, turn on the stepper motor a rotation control switch to shake out the sand, and control the printing nozzle according to the two-dimensional
  • the image and rotation speed are sprayed to match the grayscale resin, the rotary table rotates once, the current slice thickness is reduced, and printing is repeated until the entire sand mold printing is completed, and all stepper motors are turned off;
  • Step 5 Wait for a while, remove the waste sand, and take out the sand mold.
  • the descending speed of the rotary table is automatically adjusted according to the current layer thickness.
  • This equipment can be equipped with three printing nozzles, which increases the printing speed; by continuously adjusting the lowering speed of the rotary table and the matching rotation speed, the matching printing grayscale is adjusted according to the lowering speed of the rotary table, further improving the printing speed;
  • This equipment is used to manufacture special-shaped rotary sand molds, which are easy to operate and control, have high precision and are easy to form.
  • Figure 1 is a schematic structural diagram of a stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds according to an embodiment of the present invention
  • Figure 2 is a schematic structural diagram of the sand spreading device and inkjet system in the embodiment of the present invention.
  • Figure 3 is a schematic structural diagram of the Z-axis lifting and rotating motion in the embodiment of the present invention.
  • Figure 4 is a schematic diagram of the Z-axis lifting motion structure in Figure 4.
  • Figure 5 is a schematic diagram of the rotational motion structure in Figure 4.
  • Figure 6 is a cross-sectional view at C in Figure 6;
  • Figure 7 is a schematic diagram of the structure and position of the scraper in the embodiment of the present invention.
  • Figure 8 is a front view of position A in Figure 2;
  • Figure 9 is a cross-sectional view at B in Figure 2.
  • a special-shaped rotary body sand mold stepless adjustment and high-efficiency additive manufacturing device includes an aluminum alloy frame 1, which is arranged on the aluminum alloy frame 1:
  • the inkjet system includes an ink pressure sensor 5, a printing nozzle 3, a nozzle drive board 32, a nozzle accessory mounting plate 2, a pressure sensor mounting plate 4, a nozzle accessory mounting plate 2 and a pressure sensor mounting plate 4 installed on an aluminum alloy profile 1 through threads
  • the nozzle drive board is installed on the nozzle accessory mounting plate 2 through bolts
  • the ink pressure sensor 5 is installed on the pressure sensor mounting plate 4 through bolts
  • the printing nozzle 3 is installed on the sand laying and nozzle mounting plate 6 through threads
  • the printing nozzle 3 Connect the nozzle driving board 32, and the nozzle driving board 32 is connected to the ink pressure sensor 5;
  • the shakeout device includes a shakeout box 7, a number of shakeout ports provided on the shakeout box, a control switch 33 for controlling the opening and closing of the shakeout port, and a stepper motor a 8.
  • the control switch 33 is a semicircle and is installed In the shakeout box 7, the control switch is rotated by the stepper motor a to open and close the shakeout port.
  • the shakeout box 7 and the stepper motor a8 are installed on the sand spreading and nozzle mounting plate 6.
  • the sand spreading and nozzle The mounting plate 6 is fixed on the aluminum alloy frame 1; the sand falling port is designed in a fan shape, which is conducive to uniform sand falling on the rotating table;
  • the sand scraping device consists of a short scraper 30 and a long scraper 31, which are fixedly installed on the lower side of the sand spreading and nozzle installation plate 6; one end of the short scraper 30 and the long scraper 31 is located at the center of the sealing lift plate, and the long scraper
  • the length of the plate 31 is the radius of the sealing lifting plate and is located on the rear side of the sand dropout in the rotation direction.
  • the length of the short scraper 30 is half the radius of the sealing lift plate and is located on the front side of the sand dropout in the rotation direction;
  • the Z-axis rotating lifting motion system is divided into a Z-axis lifting system and a rotating system.
  • the Z-axis lifting system realizes the precise lifting of the sealed lifting plate through a ball screw structure.
  • the rotating system drives the central control rotating platform through a motor to realize the rotating table.
  • Rotary motion; among them, the Z-axis lifting system includes the bottom plate of the sand box, the cylindrical lifting slide 23, the supporting guide column 22, the bearing seat 12, the lifting guide column 11, the sealing lifting plate 10, the ball screw 21, the screw nut 13, the lifting Motor base 15, synchronous belt 18, stepper motor b 14, base plate 17, screw heightening support 19, pulley a 16 and pulley b 20, a cylindrical wall 9 with a thickness of 2cm is installed on the bottom plate of the sand box.
  • the bottom plate of the box is cylindrical, with a through hole drilled in the middle.
  • the through hole is equipped with a bearing seat 12.
  • the counterbored hole is equipped with a guide post bearing 24 with the direction upward. , used to connect the support guide column 11, and 4 countersunk holes are processed on the lower side of the aluminum alloy plate for connecting the lifting guide column 22;
  • the lifting slide table 23 is a rectangular parallelepiped, with a through hole processed in the middle part, and the screw nut 13 is installed in the through hole. It is used to connect the ball screw 21.
  • Four through holes are processed at the corresponding positions below the four counterbore holes on the bottom plate of the sand box.
  • the through holes are equipped with guide pillar bearings 24.
  • the bearing seat is directed downward and is used to connect the supporting guide pillars. 22.
  • the bottom plate 17 is a rectangular parallelepiped, and four countersunk holes are processed below the through holes processed by the lifting slide for connecting the support guide posts 22.
  • the screw heightening support 19 is connected to the middle of the bottom plate 17 through screw bolts. position, the pulley b 20 is fixedly connected to the ball screw 21, and the ball screw 21 is fixed to the screw heightening support 19; the lifting motor base 15 is located on one side of the screw heightening support, and is fixedly connected to the base plate through bolts.
  • the stepper motor b 14 is equipped with a pulley a 16, which is connected to the pulley b 20 on the ball screw 21 through a synchronous belt 18;
  • the rotary motion system includes a sealed lifting plate 10, a stepper motor c 28, a central control rotating platform 27, The rotary table 26, the triangular table 25, and the balls 29; the middle part of the rotary table 26 is connected to the central control rotating platform 27 through bolts, the stepper motor c 28 is connected to the sealed lifting plate 10 through bolts, and the central control rotating platform 27 is fixed through bolts It is connected to the sealing lifting plate 10 and connected to the stepper motor c 28 through a helical gear.
  • the triangular table 25 is fixedly connected to the sealing lifting plate 10.
  • the ball 29 is located between the triangular table 25 and the rotating table 26 for supporting and assisting the rotating table 26.
  • the rotating table 26 is cylindrical and consists of two upper and lower cylindrical aluminum alloy plates and a cylindrical resin plate fixedly installed between the two cylindrical aluminum alloy plates by bolts.
  • the outer side of the cylindrical aluminum alloy plate is 2cm away from the side plate of the sand box.
  • the cylindrical aluminum alloy plate on the lower side is processed with a semi-circular slideway.
  • the number of the triangular tables is 4, and the upper end is processed with a circular groove for placing the balls.
  • the number of triangular stages can be increased to make the rotation movement of the rotary stage smoother.
  • the scraper can be designed as a roller, which is beneficial to rolling and compacting the sand mold and improving the overall performance of the sand mold.
  • Step 1 Set different slice thicknesses according to the design requirements of the special-shaped rotary body sand mold, and slice the designed special-shaped rotary body into unequal thickness slices to obtain two-dimensional special-shaped rotary body layers with different thicknesses;
  • Step 2 Control the stepper motor b to drive pulley a to rotate.
  • Pulley a drives pulley b to rotate through the synchronous belt.
  • Pulley b drives the screw to rotate.
  • the screw nut converts the rotational motion of the screw into
  • the lifting slide moves up and down in the Z-axis direction.
  • the lifting slide controls the up and down movement of the sealing lifting plate through the lifting guide pillar.
  • the sealing lifting plate drives the rotating table to move down 1mm through the central control rotating platform to prevent resin penetration when printing the first layer. Go to the rotary table to corrode the rotary table;
  • Step 3 Pre-pave raw sand on the rotating table and control the rotation of the rotating table. When the rotating table rotates one circle, the raw sand will be spread;
  • Step 4 Fill the sand shakeout box with molding sand mixed with curing agent, turn on the stepper motor a rotation control switch to shake out the sand, and control the printing nozzle according to the two-dimensional
  • the image and rotation speed are sprayed to match the grayscale resin, the rotary table rotates once, the current slice thickness is reduced, and printing is repeated until the entire sand mold printing is completed, and all stepper motors are turned off;
  • Step 5 Wait for a while, remove the waste sand, and take out the sand mold.
  • the descending speed of the rotary table can be automatically adjusted according to the current layer thickness.

Abstract

A stepless-adjustment efficient additive manufacturing device for a specially shaped rotary body sand mold, the device comprising an aluminum alloy frame (1), and an ink jet system, a shakeout device, a sand scraping device and a Z-axis rotary lifting movement system, which are arranged on the aluminum alloy frame. In the device, quantitative shakeout and uniform sand spreading are implemented on a rotary printing platform by keeping a shakeout box (7), a printing nozzle (3) and a sand scraping plate fixed, and the rotary printing platform can descend accurately and controllably by means of a ball screw (21) device, thereby spreading sand layer by layer and performing printing layer by layer; in addition, the height by which the rotary platform descends is adjusted steplessly, and resin saturation between molding sand particles is adjusted according to a micro-droplet jet printing grayscale, thereby improving the overall printing speed and strength of a sand mold. Further disclosed is a stepless-adjustment efficient additive manufacturing method for a specially shaped rotary body sand mold. The device achieves, with stepless heightwise adjustment, 3D printing of a specially shaped rotary body sand mold. When manufacturing specially shaped rotary bodies, the specially shaped rotary body sand mold has a high forming efficiency and can manufacture specially shaped rotary bodies with a good quality; in addition, the process cost and waste are reduced.

Description

一种异形回转体砂型无级调节高效增材制造方法及装置A method and device for stepless adjustment and high-efficiency additive manufacturing of special-shaped rotary body sand molds 技术领域Technical field
本发明涉及3D打印领域,具体为一种异形回转体砂型无级调节高效增材制造方法及装置。The invention relates to the field of 3D printing, specifically a stepless adjustment and efficient additive manufacturing method and device for a special-shaped rotary body sand mold.
背景技术Background technique
砂型铸造作为装备制造业基础制造工艺,广泛应用于航空航天、动力机械等装备制造业,亟需数字化、绿色化和高性能转型升级。在与现代数字化制造技术相结合下,树脂砂铸造工艺与3D打印技术的融合成为铸造行业未来发展的主要方向。砂型3D打印技术与装备作为一种适用于小批量、高端复杂件制造及新产品研发的技术与装备,为铸造业带来了颠覆性的变革。发展该项技术有助于实现公司铸造产业智能化升级,进一步提升铸造产能及产品质量,增强公司核心竞争力。砂型3D打印制造模具的生产周期短,成本低,且能够为模具设计改进增加更多的功能性。As a basic manufacturing process for the equipment manufacturing industry, sand casting is widely used in equipment manufacturing industries such as aerospace and power machinery. It is in urgent need of digitalization, greening and high-performance transformation and upgrading. Combined with modern digital manufacturing technology, the integration of resin sand casting technology and 3D printing technology has become the main direction for the future development of the foundry industry. As a technology and equipment suitable for small batches, high-end complex parts manufacturing and new product development, sand 3D printing technology and equipment has brought disruptive changes to the foundry industry. The development of this technology will help realize the intelligent upgrading of the company's casting industry, further improve casting production capacity and product quality, and enhance the company's core competitiveness. Sand 3D printing mold manufacturing has a short production cycle, low cost, and can add more functionality to mold design improvements.
传统的异形回转体砂型采用制模翻模造型工艺进行,人工加工需要对其进行多次剖型加工并进行组装坎合,砂型尺寸精度较差,无法保证零件的加工尺寸精度。如今通过数控机床进行加工可以得到壁厚和形状尺寸满足要求的异形回转体,但是实验操作复杂,且造成材料资源浪费;通过一些传统模具翻模造型并进行浇注可以得到异形回转体铸件,但是其模具存在加工难度高、成品率低,浇注的铸件性能不高的难题。Traditional special-shaped rotary sand molds are made using a mold-turning process. Manual processing requires multiple profiling processes and assembly and jointing. The dimensional accuracy of the sand mold is poor and the processing dimensional accuracy of the parts cannot be guaranteed. Nowadays, special-shaped rotary bodies with wall thickness and shape and size that meet the requirements can be obtained through CNC machine tool processing, but the experimental operation is complicated and causes a waste of material resources; special-shaped rotary body castings can be obtained by turning some traditional molds over the shape and pouring, but other Molds have problems such as high processing difficulty, low yield, and low performance of cast castings.
因此,亟需设计一种能够解决上述技术问题、快速成型的用于异形回转体砂型的成型装置和方法。Therefore, there is an urgent need to design a molding device and method for special-shaped rotary body sand molds that can solve the above technical problems and enable rapid prototyping.
发明内容Contents of the invention
为了解决异形回转体制造复杂和成形效率低、精度差,以及一些工艺中成本高、资源浪费的问题,本发明提供了一种异形回转体砂型无级调节高效增材制造方法及装置。In order to solve the problems of complex manufacturing of special-shaped rotary bodies, low forming efficiency and poor precision, as well as high costs and waste of resources in some processes, the present invention provides a stepless adjustment and efficient additive manufacturing method and device for special-shaped rotary body sand molds.
为实现上述目的,本发明采取的技术方案为:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种异形回转体砂型无级调节高效增材制造装置,包括铝合金框架,设置在铝合金框架上的:A stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds, including an aluminum alloy frame, which is arranged on the aluminum alloy frame:
喷墨系统,包括墨水压力传感器、打印喷头、喷头驱动板、喷头附件安装板、压力传感器安装板,喷头附件安装板和压力传感器安装板安装在铝合金型材上,喷头驱动板安装在喷头附件安装板上,墨水压力传感器安装在压力传感器安装板上,打印喷头安装在铺砂和喷头安装板上,打印喷头连接喷头驱动板,喷头驱动板连接墨水压力传感器;The inkjet system includes an ink pressure sensor, a printing nozzle, a nozzle drive board, a nozzle accessory mounting plate, and a pressure sensor mounting plate. The nozzle accessory mounting plate and the pressure sensor mounting plate are installed on the aluminum alloy profile. The nozzle drive board is installed on the nozzle accessory installation. On the board, the ink pressure sensor is installed on the pressure sensor mounting plate, the printing nozzle is installed on the sanding and nozzle mounting plate, the printing nozzle is connected to the nozzle drive board, and the nozzle drive board is connected to the ink pressure sensor;
落砂装置,包括落砂盒、设置在落砂盒上的若干落砂口、用于控制落砂口打开和闭合的控制开关和步进电机a,控制开关安装在落砂盒内,落砂盒、步进电机a安装在铺砂和喷头安装板上,铺砂和喷头安装板固定在铝合金框架上;The shakeout device includes a shakeout box, a number of shakeout ports provided on the shakeout box, a control switch and a stepper motor a for controlling the opening and closing of the shakeout port. The control switch is installed in the shakeout box. The box and stepper motor a are installed on the sand spreading and nozzle mounting plate, and the sand spreading and nozzle mounting plate are fixed on the aluminum alloy frame;
刮砂装置,由短刮板和长刮板组成,固定安装在铺砂和喷头安装板下侧;The sand scraping device consists of a short scraper and a long scraper, and is fixedly installed on the underside of the sand spreading and nozzle installation plate;
Z轴旋转升降运动系统,分为Z轴升降系统和旋转系统,其中,Z轴升降系统包括砂箱底板、圆柱升降滑台、支撑导柱、轴承座、升降导柱、密封升降板、滚珠丝杠、丝杠螺母、升降电机座、同步带、步进电机b、底板、丝杠增高支座、带轮a和带轮b,砂箱底板为圆柱状,中间钻有通孔,通孔处装有轴承座,位于密封升降板沉孔的正下方加工有四个沉孔,沉孔处装有导柱轴承,方向向上,用于连接升降导柱,下侧铝合金板加工4个沉孔用于连接支撑导柱;升降滑台为长方体,中间部分加工有通孔,通孔内装有丝杠螺母,用于连接滚珠丝杠,在砂箱底板的四个沉孔下方对应位置处加工有四个通孔,通孔处装有导柱轴承,轴承座方向向下,用于连接支撑导柱,与密封升降板中加工的沉孔下方对应位置处加工有4个沉孔,用于连接升降导柱;The Z-axis rotational lifting motion system is divided into a Z-axis lifting system and a rotation system. The Z-axis lifting system includes a sand box bottom plate, a cylindrical lifting slide, a support guide column, a bearing seat, a lifting guide column, a sealing lifting plate, and a ball wire. Rod, screw nut, lift motor base, synchronous belt, stepper motor b, bottom plate, screw heightening support, pulley a and pulley b. The bottom plate of the sand box is cylindrical, with a through hole drilled in the middle, and the through hole is It is equipped with a bearing seat, and four counterbores are processed directly below the countersunk hole of the sealed lifting plate. The countersunk hole is equipped with a guide column bearing, directed upward, and is used to connect the lifting guide column. Four countersunk holes are processed on the lower side of the aluminum alloy plate. It is used to connect the support guide pillars; the lifting slide is a rectangular parallelepiped, with a through hole processed in the middle part, and a screw nut is installed in the through hole, used to connect the ball screw, and is processed at the corresponding position below the four countersunk holes on the bottom plate of the sand box. There are four through holes. The through holes are equipped with guide column bearings. The bearing seat is directed downward and are used to connect the support guide columns. There are 4 countersunk holes processed below the counterbore holes processed in the sealing lifting plate for connection. lifting guide column;
所述底板为长方体,在与升降滑台加工的通孔下方对应处加工有四个沉孔,用于连接支撑导柱,丝杠增高支座通过螺旋固螺栓定连接在底板中间位置,带轮b固定连接在滚珠丝杠上,滚珠丝杠固定在丝杠增高支座上;升降电机座位于丝杠增高支座一侧,通过螺栓连接固定连接在底板上,步进电机b装有带轮a,通过同步带连接滚珠丝杠上的带轮b;旋转运动系统包括密封升降板、步进电机c、中控旋转平台、旋转台、三角台、滚珠;旋转台中间部分通过螺栓固定连接中控旋转平台,步进电机c 28通过螺栓固定连接在密封升降板上,中控旋转平台通过螺栓固定连接在密封升降板上,通过斜齿轮连接步进电机c,三角台固定连接在密封升降板上,滚珠位于三角台 和旋转台中间,用于支撑和协助旋转台运动。The base plate is a rectangular parallelepiped, and four countersunk holes are processed below the through holes processed by the lifting slide for connecting the support guide posts. The screw heightening support is fixedly connected to the middle of the base plate through screw bolts, and the pulley b is fixedly connected to the ball screw, and the ball screw is fixed on the screw heightening support; the lifting motor seat is located on one side of the screw heightening support and is fixedly connected to the base plate through bolts. The stepper motor b is equipped with a pulley. a, the pulley on the ball screw is connected through a synchronous belt b; the rotary motion system includes a sealed lifting plate, a stepper motor c, a central control rotating platform, a rotating table, a triangular table, and balls; the middle part of the rotating table is fixedly connected by bolts The control rotating platform, the stepper motor c 28 is fixedly connected to the sealed lifting plate through bolts, the central control rotating platform is fixedly connected to the sealed lifting plate through bolts, the stepper motor c is connected through a helical gear, and the triangular stage is fixedly connected to the sealed lifting plate On the machine, the ball is located between the triangular table and the rotary table to support and assist the movement of the rotary table.
进一步地,所述的控制开关为半圆体,通过步进电机a来旋转控制开关实现落砂口的打开与闭合。Further, the control switch is a semicircle, and the stepper motor a is used to rotate the control switch to open and close the sand falling port.
进一步地,短刮板和长刮板一端位置在密封升降板的圆心位置,长刮板的长度为密封升降板的半径,位于旋转方向落砂口的后侧,短刮板的长度为密封升降板半径的一半,位于旋转方向落砂口的前侧。Further, one end of the short scraper and the long scraper is located at the center of the seal lift plate. The length of the long scraper is the radius of the seal lift plate and is located behind the sand dropout in the direction of rotation. The length of the short scraper is the radius of the seal lift. Half of the radius of the plate is located on the front side of the sand dropout in the direction of rotation.
进一步地,落砂口设计成扇形,有利于均匀落砂在旋转台上。Furthermore, the sand falling opening is designed in a fan shape, which is beneficial to the uniform sand falling on the rotating table.
进一步地,还包括安装在砂箱底板上的圆筒壁,厚度为2cm。Further, it also includes a cylindrical wall installed on the bottom plate of the sand box, with a thickness of 2 cm.
进一步地,旋转台为圆柱状,由上下两块筒状铝合金板和通过螺栓固定安装在两块筒状铝合金板之间的筒状树脂板,筒状铝合金板外侧距砂箱边板2cm,且下侧的筒状铝合金板加工有半圆滑道。Further, the rotary table is cylindrical and consists of two upper and lower cylindrical aluminum alloy plates and a cylindrical resin plate fixedly installed between the two cylindrical aluminum alloy plates by bolts. The outer side of the cylindrical aluminum alloy plate is separated from the side plate of the sand box 2cm, and the cylindrical aluminum alloy plate on the lower side is processed with a semicircular slide.
进一步地,所述的三角台的数量为4个,上端加工有圆状凹槽用于放置滚珠。Further, the number of the triangular tables is 4, and the upper end is processed with a circular groove for placing the balls.
本发明还提供了一种异形回转体砂型无级调节高效增材制造方法,采用如权利要求上述的装置制造,包括如下步骤:The invention also provides a stepless adjustment and high-efficiency additive manufacturing method for special-shaped rotary body sand molds, which is manufactured using the device as claimed in the claims, including the following steps:
步骤1:根据异形回转体砂型设计要求设定不同切片厚度对设计的异形回转体进行不等厚切片,得到不同厚度的二维异形回转体图层;Step 1: Set different slice thicknesses according to the design requirements of the special-shaped rotary body sand mold, and slice the designed special-shaped rotary body into unequal thickness slices to obtain two-dimensional special-shaped rotary body layers with different thicknesses;
步骤2:控制通过控制步进电机b带动带轮a进行旋转,带轮a通过同步带带动带轮b旋转,带轮b带动丝杠进行旋转,通过丝杠螺母将丝杠的旋转运动转化为Z轴方向上升降滑台的上下移动,升降滑台通过升降导柱控制密封升降板的上下移动,密封升降板通过中控旋 转平台带动旋转台下移1mm,防止在打印第一层时树脂渗透到旋转台上对旋转台进行腐蚀;Step 2: Control the stepper motor b to drive pulley a to rotate. Pulley a drives pulley b to rotate through the synchronous belt. Pulley b drives the screw to rotate. The screw nut converts the rotational motion of the screw into The lifting slide moves up and down in the Z-axis direction. The lifting slide controls the up and down movement of the sealing lifting plate through the lifting guide pillar. The sealing lifting plate drives the rotating table to move down 1mm through the central control rotating platform to prevent resin penetration when printing the first layer. Go to the rotary table to corrode the rotary table;
步骤3:在旋转台上预铺原砂,控制旋转台旋转,当旋转台旋转1圈后,原砂被铺平;Step 3: Pre-pave raw sand on the rotating table and control the rotation of the rotating table. When the rotating table rotates one circle, the raw sand will be spread;
步骤4:在落砂盒中盛装混有固化剂的型砂,打开步进电机a旋转控制开关进行落砂,通过无级调节旋转台的下降速度以及与其匹配的旋转速度,控制打印喷头根据二维图片和旋转速度进行喷射相匹配灰度的树脂,旋转台旋转一圈,下降当前切片厚度,重复打印直至砂型整体打印结束,关闭所有步进电机;Step 4: Fill the sand shakeout box with molding sand mixed with curing agent, turn on the stepper motor a rotation control switch to shake out the sand, and control the printing nozzle according to the two-dimensional The image and rotation speed are sprayed to match the grayscale resin, the rotary table rotates once, the current slice thickness is reduced, and printing is repeated until the entire sand mold printing is completed, and all stepper motors are turned off;
步骤5:等待一段时间,清除废砂,取出砂型。Step 5: Wait for a while, remove the waste sand, and take out the sand mold.
进一步地,旋转台的下降速度根据当前层厚进行自动调节。Furthermore, the descending speed of the rotary table is automatically adjusted according to the current layer thickness.
本发明具有以下有益效果:The invention has the following beneficial effects:
1)通过固定刮板,控制旋转台的旋转可以实现快速铺砂且铺砂均匀;1) By fixing the scraper and controlling the rotation of the rotary table, sand can be spread quickly and evenly;
2)通过固定落砂盒和喷头,控制旋转台的旋转来实现异形回转体砂型成型,减少了喷头的移动,降低了喷头的损耗;同时通过控制落砂盒中的开关,可以方便调整落砂量的大小,实现落砂量易调;2) By fixing the shakeout box and nozzle, controlling the rotation of the rotary table to achieve special-shaped rotary body sand molding, reducing the movement of the nozzle and reducing the loss of the nozzle; at the same time, by controlling the switch in the shakeout box, the shakeout can be easily adjusted The amount of falling sand can be easily adjusted;
3)本设备可以装备三个打印喷头,提高了打印速度;通过无级调节旋转台下降速度和与其匹配的旋转速度,根据旋转台下降速度调节相匹配的打印灰度,进一步提升打印速度;3) This equipment can be equipped with three printing nozzles, which increases the printing speed; by continuously adjusting the lowering speed of the rotary table and the matching rotation speed, the matching printing grayscale is adjusted according to the lowering speed of the rotary table, further improving the printing speed;
4)通过该设备制造异形回转体砂型,操作方便且易于控制,精度高且易于成型。4) This equipment is used to manufacture special-shaped rotary sand molds, which are easy to operate and control, have high precision and are easy to form.
附图说明Description of the drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:
图1为本发明实施例一种异形回转体砂型无级调节高效增材制造装置的结构示意图;Figure 1 is a schematic structural diagram of a stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds according to an embodiment of the present invention;
图2为本发明实施例中的铺砂装置、喷墨系统结构示意图;Figure 2 is a schematic structural diagram of the sand spreading device and inkjet system in the embodiment of the present invention;
图3为本发明实施例中的Z轴升降旋转运动结构示意图;Figure 3 is a schematic structural diagram of the Z-axis lifting and rotating motion in the embodiment of the present invention;
图4为图4中的Z轴升降运动结构示意图;Figure 4 is a schematic diagram of the Z-axis lifting motion structure in Figure 4;
图5为图4中的旋转运动结构示意图;Figure 5 is a schematic diagram of the rotational motion structure in Figure 4;
图6为图6中C处的截面图;Figure 6 is a cross-sectional view at C in Figure 6;
图7为本发明实施例中的刮板的结构和位置示意图;Figure 7 is a schematic diagram of the structure and position of the scraper in the embodiment of the present invention;
图8为图2中A处的正视图;Figure 8 is a front view of position A in Figure 2;
图9为图2中B处的截面图。Figure 9 is a cross-sectional view at B in Figure 2.
图中:1、铝合金框架;2、喷头附件安装板;3、打印喷头;4、压力传感器安装板;5、墨水压力传感器;6、铺砂和喷头安装板;7、落砂盒;8、步进电机a;9、圆筒壁;10、密封升降板;11、升降导柱;12、轴承座;13、丝杠螺母;14、步进电机b;15、升降电机座;16、带轮a;17、底板;18、同步带;19、丝杠增高支座;20、带轮b;21、滚珠丝杠;22、支撑导柱;23、升降滑台;24、导柱轴承;25、三角台;26、旋转台;27、中控旋转平台;28、步进电机c;29、滚珠;30、短刮板;31、长刮板;32、喷头驱动板;33、控制开关。In the picture: 1. Aluminum alloy frame; 2. Nozzle accessory mounting plate; 3. Printing nozzle; 4. Pressure sensor mounting plate; 5. Ink pressure sensor; 6. Sand spreading and nozzle mounting plate; 7. Shaking out box; 8 , Stepper motor a; 9. Cylindrical wall; 10. Sealed lifting plate; 11. Lifting guide column; 12. Bearing seat; 13. Lead screw nut; 14. Stepper motor b; 15. Lifting motor base; 16. Pulley a; 17. Base plate; 18. Timing belt; 19. Screw heightening support; 20. Pulley b; 21. Ball screw; 22. Support guide column; 23. Lifting slide table; 24. Guide column bearing ; 25. Triangular stage; 26. Rotary stage; 27. Central control rotating platform; 28. Stepper motor c; 29. Ball; 30. Short scraper; 31. Long scraper; 32. Nozzle drive plate; 33. Control switch.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
实施例1Example 1
如图1-图8所示,一种异形回转体砂型无级调节高效增材制造装置,包括铝合金框架1,设置在铝合金框架1上的:As shown in Figures 1 to 8, a special-shaped rotary body sand mold stepless adjustment and high-efficiency additive manufacturing device includes an aluminum alloy frame 1, which is arranged on the aluminum alloy frame 1:
喷墨系统,包括墨水压力传感器5、打印喷头3、喷头驱动板32、喷头附件安装板2、压力传感器安装板4,喷头附件安装板2和压力传感器安装板4通过螺纹安装在铝合金型材1上,喷头驱动板通过螺栓安装在喷头附件安装板2上,墨水压力传感器5通过螺栓安装在压力传感器安装板4上,打印喷头3通过螺纹安装在铺砂和喷头安装板6上,打印喷头3连接喷头驱动板32,喷头驱动板32连接墨水压力传感器5;The inkjet system includes an ink pressure sensor 5, a printing nozzle 3, a nozzle drive board 32, a nozzle accessory mounting plate 2, a pressure sensor mounting plate 4, a nozzle accessory mounting plate 2 and a pressure sensor mounting plate 4 installed on an aluminum alloy profile 1 through threads On the top, the nozzle drive board is installed on the nozzle accessory mounting plate 2 through bolts, the ink pressure sensor 5 is installed on the pressure sensor mounting plate 4 through bolts, the printing nozzle 3 is installed on the sand laying and nozzle mounting plate 6 through threads, and the printing nozzle 3 Connect the nozzle driving board 32, and the nozzle driving board 32 is connected to the ink pressure sensor 5;
落砂装置,包括落砂盒7、设置在落砂盒上的若干落砂口、用于控制落砂口打开和闭合的控制开关33和步进电机a 8,控制开关33为半圆体,安装在落砂盒7内,通过步进电机a来旋转控制开关实现落砂口的打开与闭合,落砂盒7、步进电机a 8安装在铺砂和喷头安装板6上,铺砂和喷头安装板6固定在铝合金框架1上;落砂口设计成扇形,有利于均匀落砂在旋转台上;The shakeout device includes a shakeout box 7, a number of shakeout ports provided on the shakeout box, a control switch 33 for controlling the opening and closing of the shakeout port, and a stepper motor a 8. The control switch 33 is a semicircle and is installed In the shakeout box 7, the control switch is rotated by the stepper motor a to open and close the shakeout port. The shakeout box 7 and the stepper motor a8 are installed on the sand spreading and nozzle mounting plate 6. The sand spreading and nozzle The mounting plate 6 is fixed on the aluminum alloy frame 1; the sand falling port is designed in a fan shape, which is conducive to uniform sand falling on the rotating table;
刮砂装置,由短刮板30和长刮板31组成,固定安装在铺砂和喷头安装板6下侧;短刮板30和长刮板31一端位置在密封升降板的圆心位置,长刮板31的长度为密封升降板的半径,位于旋转方向落砂口的后侧,短刮板30的长度为密封升降板半径的一半,位于旋转方向落砂口的前侧;The sand scraping device consists of a short scraper 30 and a long scraper 31, which are fixedly installed on the lower side of the sand spreading and nozzle installation plate 6; one end of the short scraper 30 and the long scraper 31 is located at the center of the sealing lift plate, and the long scraper The length of the plate 31 is the radius of the sealing lifting plate and is located on the rear side of the sand dropout in the rotation direction. The length of the short scraper 30 is half the radius of the sealing lift plate and is located on the front side of the sand dropout in the rotation direction;
Z轴旋转升降运动系统,分为Z轴升降系统和旋转系统,所述的Z轴升降系统通过滚珠丝杠结构实现密封升降板的精准升降,旋转系统通过电机带动中控旋转平台实现旋转台的旋转运动;其中,Z轴升降系统包括砂箱底板、圆柱升降滑台23、支撑导柱22、轴承座12、升降导柱11、密封升降板10、滚珠丝杠21、丝杠螺母13、升降电机座15、同步带18、步进电机b 14、底板17、丝杠增高支座19、带轮a 16和带轮b 20,砂箱底板上安装一厚度为2cm的圆筒壁9,砂箱底板为圆柱状,中间钻有通孔,通孔处装有轴承座12,位于密封升降板10沉孔的正下方加工有四个沉孔,沉孔处装有导柱轴承24,方向向上,用于连接支撑导柱11,下侧铝合金板加工4个沉孔用于连接升降导柱22;升降滑台23为长方体,中间部分加工有通孔,通孔内装有丝杠螺母13,用于连接滚珠丝杠21,在砂箱底板的四个沉孔下方对应位置处加工有四个通孔,通孔处装有导柱轴承24,轴承座方向向下,用于连接支撑导柱22,与密封升降板中加工的沉孔下方对应位置处加工有4个沉孔,用于连接升降导柱11;The Z-axis rotating lifting motion system is divided into a Z-axis lifting system and a rotating system. The Z-axis lifting system realizes the precise lifting of the sealed lifting plate through a ball screw structure. The rotating system drives the central control rotating platform through a motor to realize the rotating table. Rotary motion; among them, the Z-axis lifting system includes the bottom plate of the sand box, the cylindrical lifting slide 23, the supporting guide column 22, the bearing seat 12, the lifting guide column 11, the sealing lifting plate 10, the ball screw 21, the screw nut 13, the lifting Motor base 15, synchronous belt 18, stepper motor b 14, base plate 17, screw heightening support 19, pulley a 16 and pulley b 20, a cylindrical wall 9 with a thickness of 2cm is installed on the bottom plate of the sand box. The bottom plate of the box is cylindrical, with a through hole drilled in the middle. The through hole is equipped with a bearing seat 12. There are four counterbores located directly below the counterbored hole of the sealing lifting plate 10. The counterbored hole is equipped with a guide post bearing 24 with the direction upward. , used to connect the support guide column 11, and 4 countersunk holes are processed on the lower side of the aluminum alloy plate for connecting the lifting guide column 22; the lifting slide table 23 is a rectangular parallelepiped, with a through hole processed in the middle part, and the screw nut 13 is installed in the through hole. It is used to connect the ball screw 21. Four through holes are processed at the corresponding positions below the four counterbore holes on the bottom plate of the sand box. The through holes are equipped with guide pillar bearings 24. The bearing seat is directed downward and is used to connect the supporting guide pillars. 22. There are 4 countersunk holes processed below the countersunk holes processed in the sealed lifting plate for connecting the lifting guide pillar 11;
所述底板17为长方体,在与升降滑台加工的通孔下方对应处加工有四个沉孔,用于连接支撑导柱22,丝杠增高支座19通过螺旋固 螺栓定连接在底板17中间位置,带轮b 20固定连接在滚珠丝杠21上,滚珠丝杠21固定在丝杠增高支座19上;升降电机座15位于丝杠增高支座一侧,通过螺栓连接固定连接在底板上,步进电机b 14装有带轮a 16,通过同步带18连接滚珠丝杠21上的带轮b 20;旋转运动系统包括密封升降板10、步进电机c 28、中控旋转平台27、旋转台26、三角台25、滚珠29;旋转台26中间部分通过螺栓固定连接中控旋转平台27,步进电机c 28通过螺栓固定连接在密封升降板10上,中控旋转平台27通过螺栓固定连接在密封升降板10上,通过斜齿轮连接步进电机c 28,三角台25固定连接在密封升降板10上,滚珠29位于三角台25和旋转台26中间,用于支撑和协助旋转台26运动。旋转台26为圆柱状,由上下两块筒状铝合金板和通过螺栓固定安装在两块筒状铝合金板之间的筒状树脂板,筒状铝合金板外侧距砂箱边板2cm,且下侧的筒状铝合金板加工有半圆滑道。The bottom plate 17 is a rectangular parallelepiped, and four countersunk holes are processed below the through holes processed by the lifting slide for connecting the support guide posts 22. The screw heightening support 19 is connected to the middle of the bottom plate 17 through screw bolts. position, the pulley b 20 is fixedly connected to the ball screw 21, and the ball screw 21 is fixed to the screw heightening support 19; the lifting motor base 15 is located on one side of the screw heightening support, and is fixedly connected to the base plate through bolts. , the stepper motor b 14 is equipped with a pulley a 16, which is connected to the pulley b 20 on the ball screw 21 through a synchronous belt 18; the rotary motion system includes a sealed lifting plate 10, a stepper motor c 28, a central control rotating platform 27, The rotary table 26, the triangular table 25, and the balls 29; the middle part of the rotary table 26 is connected to the central control rotating platform 27 through bolts, the stepper motor c 28 is connected to the sealed lifting plate 10 through bolts, and the central control rotating platform 27 is fixed through bolts It is connected to the sealing lifting plate 10 and connected to the stepper motor c 28 through a helical gear. The triangular table 25 is fixedly connected to the sealing lifting plate 10. The ball 29 is located between the triangular table 25 and the rotating table 26 for supporting and assisting the rotating table 26. sports. The rotating table 26 is cylindrical and consists of two upper and lower cylindrical aluminum alloy plates and a cylindrical resin plate fixedly installed between the two cylindrical aluminum alloy plates by bolts. The outer side of the cylindrical aluminum alloy plate is 2cm away from the side plate of the sand box. And the cylindrical aluminum alloy plate on the lower side is processed with a semi-circular slideway.
本实施例中,所述的三角台的数量为4个,上端加工有圆状凹槽用于放置滚珠。优选地,可以增加三角台的数量,使旋转台的旋转运动更顺畅。In this embodiment, the number of the triangular tables is 4, and the upper end is processed with a circular groove for placing the balls. Preferably, the number of triangular stages can be increased to make the rotation movement of the rotary stage smoother.
本实施例中,可以将刮板设计成辊子,有利于实现对砂型的滚压压实,提高砂型整体性能。In this embodiment, the scraper can be designed as a roller, which is beneficial to rolling and compacting the sand mold and improving the overall performance of the sand mold.
实施例2Example 2
一种异形回转体砂型无级调节高效增材制造方法,采用实施例1所述的装置制造,包括如下步骤:A stepless adjustment and high-efficiency additive manufacturing method for special-shaped rotary body sand molds, manufactured using the device described in Embodiment 1, including the following steps:
步骤1:根据异形回转体砂型设计要求设定不同切片厚度对设计的异形回转体进行不等厚切片,得到不同厚度的二维异形回转体图层;Step 1: Set different slice thicknesses according to the design requirements of the special-shaped rotary body sand mold, and slice the designed special-shaped rotary body into unequal thickness slices to obtain two-dimensional special-shaped rotary body layers with different thicknesses;
步骤2:控制通过控制步进电机b带动带轮a进行旋转,带轮a通过同步带带动带轮b旋转,带轮b带动丝杠进行旋转,通过丝杠螺母将丝杠的旋转运动转化为Z轴方向上升降滑台的上下移动,升降滑台通过升降导柱控制密封升降板的上下移动,密封升降板通过中控旋转平台带动旋转台下移1mm,防止在打印第一层时树脂渗透到旋转台上对旋转台进行腐蚀;Step 2: Control the stepper motor b to drive pulley a to rotate. Pulley a drives pulley b to rotate through the synchronous belt. Pulley b drives the screw to rotate. The screw nut converts the rotational motion of the screw into The lifting slide moves up and down in the Z-axis direction. The lifting slide controls the up and down movement of the sealing lifting plate through the lifting guide pillar. The sealing lifting plate drives the rotating table to move down 1mm through the central control rotating platform to prevent resin penetration when printing the first layer. Go to the rotary table to corrode the rotary table;
步骤3:在旋转台上预铺原砂,控制旋转台旋转,当旋转台旋转1圈后,原砂被铺平;Step 3: Pre-pave raw sand on the rotating table and control the rotation of the rotating table. When the rotating table rotates one circle, the raw sand will be spread;
步骤4:在落砂盒中盛装混有固化剂的型砂,打开步进电机a旋转控制开关进行落砂,通过无级调节旋转台的下降速度以及与其匹配的旋转速度,控制打印喷头根据二维图片和旋转速度进行喷射相匹配灰度的树脂,旋转台旋转一圈,下降当前切片厚度,重复打印直至砂型整体打印结束,关闭所有步进电机;Step 4: Fill the sand shakeout box with molding sand mixed with curing agent, turn on the stepper motor a rotation control switch to shake out the sand, and control the printing nozzle according to the two-dimensional The image and rotation speed are sprayed to match the grayscale resin, the rotary table rotates once, the current slice thickness is reduced, and printing is repeated until the entire sand mold printing is completed, and all stepper motors are turned off;
步骤5:等待一段时间,清除废砂,取出砂型。Step 5: Wait for a while, remove the waste sand, and take out the sand mold.
本实施例中,旋转台的下降速度可以根据当前层厚进行自动调节。In this embodiment, the descending speed of the rotary table can be automatically adjusted according to the current layer thickness.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the specific embodiments described above. Those skilled in the art can make various variations or modifications within the scope of the claims, which does not affect the essence of the present invention.

Claims (9)

  1. 一种异形回转体砂型无级调节高效增材制造装置,其特征在于,包括铝合金框架,设置在铝合金框架上的:A stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds, which is characterized in that it includes an aluminum alloy frame, and is arranged on the aluminum alloy frame:
    喷墨系统,包括墨水压力传感器、打印喷头、喷头驱动板、喷头附件安装板、压力传感器安装板,喷头附件安装板和压力传感器安装板安装在铝合金型材上,喷头驱动板安装在喷头附件安装板上,墨水压力传感器安装在压力传感器安装板上,打印喷头安装在铺砂和喷头安装板上,打印喷头连接喷头驱动板,喷头驱动板连接墨水压力传感器;The inkjet system includes an ink pressure sensor, a printing nozzle, a nozzle drive board, a nozzle accessory mounting plate, and a pressure sensor mounting plate. The nozzle accessory mounting plate and the pressure sensor mounting plate are installed on the aluminum alloy profile. The nozzle drive board is installed on the nozzle accessory installation. On the board, the ink pressure sensor is installed on the pressure sensor mounting plate, the printing nozzle is installed on the sanding and nozzle mounting plate, the printing nozzle is connected to the nozzle drive board, and the nozzle drive board is connected to the ink pressure sensor;
    落砂装置,包括落砂盒、设置在落砂盒上的若干落砂口、用于控制落砂口打开和闭合的控制开关和步进电机a,控制开关安装在落砂盒内,落砂盒、步进电机a安装在铺砂和喷头安装板上,铺砂和喷头安装板固定在铝合金框架上;The shakeout device includes a shakeout box, a number of shakeout ports provided on the shakeout box, a control switch and a stepper motor a for controlling the opening and closing of the shakeout port. The control switch is installed in the shakeout box. The box and stepper motor a are installed on the sand spreading and nozzle mounting plate, and the sand spreading and nozzle mounting plate are fixed on the aluminum alloy frame;
    刮砂装置,由短刮板和长刮板组成,固定安装在铺砂和喷头安装板下侧;The sand scraping device consists of a short scraper and a long scraper, and is fixedly installed on the underside of the sand spreading and nozzle installation plate;
    Z轴旋转升降运动系统,分为Z轴升降系统和旋转系统,其中,Z轴升降系统包括砂箱底板、圆柱升降滑台、支撑导柱、轴承座、升降导柱、密封升降板、滚珠丝杠、丝杠螺母、升降电机座、同步带、步进电机b、底板、丝杠增高支座、带轮a和带轮b,砂箱底板为圆柱状,中间钻有通孔,通孔处装有轴承座,位于密封升降板沉孔的正下方加工有四个沉孔,沉孔处装有导柱轴承,方向向上,用于连接升降导柱,下侧铝合金板加工4个沉孔用于连接支撑导柱;升降滑台为长方体,中间部分加工有通孔,通孔内装有丝杠螺母,用于连接滚珠丝杠,在砂箱底板的四个沉孔下方对应位置处加工有四个通孔,通孔处装有导柱轴承,轴承座方向向下,用于连接支撑导柱,与密封升 降板中加工的沉孔下方对应位置处加工有4个沉孔,用于连接升降导柱;The Z-axis rotational lifting motion system is divided into a Z-axis lifting system and a rotation system. The Z-axis lifting system includes a sand box bottom plate, a cylindrical lifting slide, a support guide column, a bearing seat, a lifting guide column, a sealing lifting plate, and a ball wire. Rod, screw nut, lift motor base, synchronous belt, stepper motor b, bottom plate, screw heightening support, pulley a and pulley b. The bottom plate of the sand box is cylindrical, with a through hole drilled in the middle, and the through hole is It is equipped with a bearing seat, and four counterbores are processed directly below the countersunk hole of the sealed lifting plate. The countersunk hole is equipped with a guide column bearing, directed upward, and is used to connect the lifting guide column. Four countersunk holes are processed on the lower side of the aluminum alloy plate. It is used to connect the support guide pillars; the lifting slide is a rectangular parallelepiped, with a through hole processed in the middle part, and a screw nut is installed in the through hole, used to connect the ball screw, and is processed at the corresponding position below the four countersunk holes on the bottom plate of the sand box. There are four through holes. The through holes are equipped with guide column bearings. The bearing seat is directed downward and are used to connect the support guide columns. There are 4 countersunk holes processed below the counterbore holes processed in the sealing lifting plate for connection. lifting guide column;
    所述底板为长方体,在与升降滑台加工的通孔下方对应处加工有四个沉孔,用于连接支撑导柱,丝杠增高支座通过螺旋固螺栓定连接在底板中间位置,带轮b固定连接在滚珠丝杠上,滚珠丝杠固定在丝杠增高支座上;升降电机座位于丝杠增高支座一侧,通过螺栓连接固定连接在底板上,步进电机b装有带轮a,通过同步带连接滚珠丝杠上的带轮b;旋转运动系统包括密封升降板、步进电机c、中控旋转平台、旋转台、三角台、滚珠;旋转台中间部分通过螺栓固定连接中控旋转平台,步进电机c 28通过螺栓固定连接在密封升降板上,中控旋转平台通过螺栓固定连接在密封升降板上,通过斜齿轮连接步进电机c,三角台固定连接在密封升降板上,滚珠位于三角台和旋转台中间,用于支撑和协助旋转台运动。The base plate is a rectangular parallelepiped, and four countersunk holes are processed below the through holes processed by the lifting slide for connecting the support guide posts. The screw heightening support is fixedly connected to the middle of the base plate through screw bolts, and the pulley b is fixedly connected to the ball screw, and the ball screw is fixed on the screw heightening support; the lifting motor seat is located on one side of the screw heightening support and is fixedly connected to the base plate through bolts. The stepper motor b is equipped with a pulley. a, the pulley on the ball screw is connected through a synchronous belt b; the rotary motion system includes a sealed lifting plate, a stepper motor c, a central control rotating platform, a rotating table, a triangular table, and balls; the middle part of the rotating table is fixedly connected by bolts The control rotating platform, the stepper motor c 28 is fixedly connected to the sealed lifting plate through bolts, the central control rotating platform is fixedly connected to the sealed lifting plate through bolts, the stepper motor c is connected through a helical gear, and the triangular stage is fixedly connected to the sealed lifting plate On the machine, the ball is located between the triangular table and the rotary table to support and assist the movement of the rotary table.
  2. 如权利要求1所述的一种异形回转体砂型无级调节高效增材制造装置,其特征在于,所述的控制开关为半圆体,通过步进电机a来旋转控制开关实现落砂口的打开与闭合。A stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds according to claim 1, characterized in that the control switch is a semicircle, and the control switch is rotated by a stepper motor a to open the sand falling port. with closure.
  3. 如权利要求1所述的一种异形回转体砂型无级调节高效增材制造装置,其特征在于,短刮板和长刮板一端位置在密封升降板的圆心位置,长刮板的长度为密封升降板的半径,位于旋转方向落砂口的后侧,短刮板的长度为密封升降板半径的一半,位于旋转方向落砂口的前侧。A stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds as claimed in claim 1, characterized in that one end of the short scraper and the long scraper is at the center of the sealing lifting plate, and the length of the long scraper is The radius of the lifting plate is located on the back side of the sand dropout in the rotation direction. The length of the short scraper is half the radius of the sealing lift plate and is located on the front side of the sand dropout in the rotation direction.
  4. 如权利要求1所述的一种异形回转体砂型无级调节高效增材制造 装置,其特征在于,落砂口设计成扇形,有利于均匀落砂在旋转台上。A stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds according to claim 1, characterized in that the sand falling port is designed in a fan shape, which is conducive to uniform sand falling on the rotating table.
  5. 如权利要求1所述的一种异形回转体砂型无级调节高效增材制造装置,其特征在于,还包括安装在砂箱底板上的圆筒壁,厚度为2cm。A stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds according to claim 1, characterized in that it also includes a cylindrical wall installed on the bottom plate of the sand box, with a thickness of 2 cm.
  6. 如权利要求1所述的一种异形回转体砂型无级调节高效增材制造装置,其特征在于,旋转台为圆柱状,由上下两块筒状铝合金板和通过螺栓固定安装在两块筒状铝合金板之间的筒状树脂板,筒状铝合金板外侧距砂箱边板2cm,且下侧的筒状铝合金板加工有半圆滑道。A stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds as claimed in claim 1, characterized in that the rotating table is cylindrical and consists of two upper and lower cylindrical aluminum alloy plates and two cylindrical plates fixed by bolts. There is a cylindrical resin plate between the cylindrical aluminum alloy plates. The outer side of the cylindrical aluminum alloy plate is 2cm away from the side plate of the sand box, and the cylindrical aluminum alloy plate on the lower side is processed with a semicircular slideway.
  7. 如权利要求1所述的一种异形回转体砂型无级调节高效增材制造装置,其特征在于,所述的三角台的数量为4个,上端加工有圆状凹槽用于放置滚珠。A stepless adjustment and high-efficiency additive manufacturing device for special-shaped rotary body sand molds as claimed in claim 1, characterized in that the number of the triangular tables is 4, and the upper end is processed with a circular groove for placing balls.
  8. 一种异形回转体砂型无级调节高效增材制造方法,其特征在于,采用如权利要求1-7任一项所述的装置制造,包括如下步骤:A stepless adjustment and high-efficiency additive manufacturing method for special-shaped rotary body sand molds, which is characterized in that it is manufactured using the device according to any one of claims 1-7, including the following steps:
    步骤1:根据异形回转体砂型设计要求设定不同切片厚度对设计的异形回转体进行不等厚切片,得到不同厚度的二维异形回转体图层;Step 1: Set different slice thicknesses according to the design requirements of the special-shaped rotary body sand mold, and slice the designed special-shaped rotary body into unequal thickness slices to obtain two-dimensional special-shaped rotary body layers with different thicknesses;
    步骤2:控制通过控制步进电机b带动带轮a进行旋转,带轮a通过同步带带动带轮b旋转,带轮b带动丝杠进行旋转,通过丝杠螺母将丝杠的旋转运动转化为Z轴方向上升降滑台的上下移动,升降滑台通过升降导柱控制密封升降板的上下移动,密封升降板通过中控旋转平台带动旋转台下移1mm;Step 2: Control the stepper motor b to drive pulley a to rotate. Pulley a drives pulley b to rotate through the synchronous belt. Pulley b drives the screw to rotate. The screw nut converts the rotational motion of the screw into The lifting slide table moves up and down in the Z-axis direction. The lifting slide table controls the up and down movement of the sealing lifting plate through the lifting guide column. The sealing lifting plate drives the rotating table to move down by 1mm through the central control rotating platform;
    步骤3:在旋转台上预铺原砂,控制旋转台旋转,当旋转台旋转1圈后,原砂被铺平;Step 3: Pre-pave raw sand on the rotating table and control the rotation of the rotating table. When the rotating table rotates one circle, the raw sand will be spread;
    步骤4:在落砂盒中盛装混有固化剂的型砂,打开步进电机a旋转控制开关进行落砂,通过无级调节旋转台的下降速度以及与其匹配 的旋转速度,控制打印喷头根据二维图片和旋转速度进行喷射相匹配灰度的树脂,旋转台旋转一圈,下降当前切片厚度,重复打印直至砂型整体打印结束,关闭所有步进电机;Step 4: Fill the sand shakeout box with molding sand mixed with curing agent, turn on the stepper motor a rotation control switch to shake out the sand, and control the printing nozzle according to the two-dimensional The image and rotation speed are sprayed to match the grayscale resin, the rotary table rotates once, the current slice thickness is reduced, and printing is repeated until the entire sand mold printing is completed, and all stepper motors are turned off;
    步骤5:等待一段时间,清除废砂,取出砂型。Step 5: Wait for a while, remove the waste sand, and take out the sand mold.
  9. 如权利要求8所述的一种异形回转体砂型无级调节高效增材制造方法,其特征在于,旋转台的下降速度根据当前层厚进行自动调节。A stepless adjustment and high-efficiency additive manufacturing method for special-shaped rotary body sand molds as claimed in claim 8, characterized in that the descending speed of the rotary table is automatically adjusted according to the current layer thickness.
PCT/CN2022/117064 2022-06-14 2022-09-05 Stepless-adjustment efficient additive manufacturing method and device for specially shaped rotary body sand mold WO2023240806A1 (en)

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