WO2023226983A1 - 一种摄像头安装结构及车辆 - Google Patents

一种摄像头安装结构及车辆 Download PDF

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Publication number
WO2023226983A1
WO2023226983A1 PCT/CN2023/095796 CN2023095796W WO2023226983A1 WO 2023226983 A1 WO2023226983 A1 WO 2023226983A1 CN 2023095796 W CN2023095796 W CN 2023095796W WO 2023226983 A1 WO2023226983 A1 WO 2023226983A1
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WO
WIPO (PCT)
Prior art keywords
camera
positioning
installation
mounting structure
limiting
Prior art date
Application number
PCT/CN2023/095796
Other languages
English (en)
French (fr)
Inventor
刘学才
胡耀东
宋和平
Original Assignee
经纬恒润(天津)研究开发有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202210568513.7A external-priority patent/CN117141373A/zh
Priority claimed from CN202221362376.3U external-priority patent/CN217883559U/zh
Application filed by 经纬恒润(天津)研究开发有限公司 filed Critical 经纬恒润(天津)研究开发有限公司
Publication of WO2023226983A1 publication Critical patent/WO2023226983A1/zh

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Classifications

    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/60Control of cameras or camera modules
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N5/00Details of television systems
    • H04N5/64Constructional details of receivers, e.g. cabinets or dust covers

Definitions

  • the present disclosure relates to the field of vehicle installation technology, and more specifically, to a camera installation structure and a vehicle.
  • optical sensors are increasingly used in vehicle systems, and cameras, as an optical sensor, are increasingly used in vehicles.
  • the camera is sensitive to installation tolerances. This requires the installation structure of the camera to ensure that the camera can achieve sufficient accuracy after installation to ensure that the camera performance will not be reduced due to installation problems.
  • the present disclosure provides a camera installation structure and a vehicle to solve the problem that the camera installation structure is prone to large installation errors, resulting in reduced camera performance.
  • a camera mounting structure including: a bracket, the bracket is arranged on the vehicle body; a rear shell, the rear shell is installed on the bracket; a camera body, the camera body is installed on the rear shell; the rear shell An installation cavity is provided, the installation cavity is arranged along the axial direction of the camera body, and the camera body is embedded in the installation cavity; a first limiter and a second limiter are provided in the installation cavity, and the first limiter and the camera body are arranged along the axis The second limiting part contacts and abuts the camera body in the radial direction; the bracket includes a first support plate, a mounting hole is provided on the first support plate, and the first end of the camera body is inserted into the mounting hole.
  • a plurality of first positioning parts are provided on the inner edge of the mounting hole, a plurality of second positioning parts are provided at the first end, the plurality of first positioning parts correspond to the plurality of second positioning parts in a one-to-one correspondence and clearance fit, and the plurality of third positioning parts are At least two first positioning parts in a positioning part have different cross-sectional structures along the radial direction.
  • the first positioning part includes a groove provided on the inner edge of the mounting hole
  • the second positioning part includes a protrusion disposed on the circumferential wall of the first end, the length direction of the protrusion being in line with the first end.
  • the axial direction of the protrusion is consistent, and the radial protrusion height of the protrusion at the first end matches the radial recess depth of the groove.
  • At least one protrusion of the plurality of second positioning parts is provided with a step at the insertion root in the axial direction, and the step surface extending along the radial direction contacts and offsets the plate surface of the first support plate.
  • the number of first positioning parts is at least four; wherein the four first positioning parts are equally spaced along the inner edge of the mounting hole, and the concave position corresponding to one of the four first positioning parts is
  • the shape of the groove along the axial direction includes a rectangle with openings, and the shape of the grooves corresponding to the other three first positioning parts among the four first positioning parts along the axial direction includes arcs with openings and has corresponding
  • the matching gap between the plurality of first positioning parts and the plurality of second positioning parts ranges from 0.1 mm to 0.3 mm.
  • the installation cavity includes: an axial bottom cavity wall facing the axial end face of the second end of the camera body; a circumferential cavity wall circumferentially surrounding the camera body.
  • the circumferential wall surface of the second end; the first limiting portion includes a first limiting rib provided on the axial bottom cavity wall, and the first limiting rib is away from the axis of the side of the axial bottom cavity wall and the second end.
  • the second limiting portion is in contact with the end surface and includes a plurality of second limiting ribs arranged on the circumferential cavity wall in a circumferentially uniform manner, and the plurality of second limiting ribs extend along the axial direction of the installation cavity, The plurality of second limiting ribs contact and offset the circumferential wall surface of the second end in the radial direction of the installation cavity.
  • the first support plate is provided with a third positioning part located on the side of the installation hole, and the shell wall of the rear shell is provided with a fourth positioning part that is plug-fitted with the third positioning part.
  • the third positioning part and the third positioning part are One of the four positioning parts is configured as a positioning pin, and the other one is configured as a positioning groove.
  • the bracket further includes a second support plate provided on the top of the first support plate and arranged along the axial direction, and the top surface of the second support plate is provided with a mounting part and an installation positioning part,
  • the mounting part is used to connect with the corresponding installation position of the vehicle body and the number is at least two, and the installation positioning part is used to offset the corresponding positioning stop of the vehicle body.
  • it also includes a camera housing installed on the vehicle body, the first end of the camera body is installed on the camera housing, and a seal is provided in the mating gap between the first end and the camera housing.
  • the present disclosure also provides a vehicle, including a camera mounting structure.
  • the camera mounting structure is the camera mounting structure described in any of the above solutions. Since the aforementioned camera mounting structure has the above technical effects, a vehicle having the camera mounting structure It should also have corresponding technical effects, which will not be described again here.
  • Figure 1 is a schematic diagram of the axis side structure of the camera mounting structure provided by an embodiment of the present disclosure
  • Figure 2 is a schematic structural diagram of the camera installation structure provided by an embodiment of the present disclosure without the camera housing;
  • Figure 3 is a schematic structural diagram of the A-A cross-section in Figure 2;
  • Figure 4 is a schematic structural diagram of the side of the first support plate facing the rear shell of the bracket provided by the embodiment of the present disclosure
  • Figure 5 is a schematic three-dimensional structural diagram of the stent provided by the embodiment of the present disclosure from an axial perspective;
  • Figure 6 is a schematic three-dimensional structural diagram of a groove with a blind end on the mounting hole of the bracket provided by an embodiment of the present disclosure
  • Figure 7 is a schematic structural diagram of a camera body provided by an embodiment of the present disclosure.
  • Figure 8 is a schematic structural diagram of the rear case from an axial perspective according to an embodiment of the present disclosure.
  • Figure 9 is a schematic structural diagram of a first limiting portion provided on the circumferential cavity wall according to an embodiment of the present disclosure.
  • Figure 10 is a schematic structural diagram of a second limiting portion provided on the axial cavity wall according to an embodiment of the present disclosure.
  • Bracket 1 first support plate 1a, mounting hole 1a1, plate surface 1a2, top 1a3, second support plate 1b, first positioning part 10, groove 10a, blind end 10a1, rectangle 101 with opening, circle with opening Arc 102, fixed slot 11, third positioning part 12, installation part 13, installation positioning part 14, camera body 2, second positioning part 20, protrusion 20a, insertion root part 20a1, step 20a2, step surface 20a3, protrusion
  • the axial end surface 20a4 the first end 21, the second end 22, the rear shell 3, the installation cavity 30, the axial bottom cavity wall 30a, the circumferential Cavity wall 30b, elastic tab 31, fourth positioning part 32, seal 4, camera housing 5, first limiting part 6, first limiting rib 60, second limiting part 7, second limiting rib 70 , axial direction X, radial direction Y, protrusion height h1, and depression depth h2.
  • the present disclosure provides a camera installation structure and a vehicle to solve the problem that the camera installation structure is prone to large installation errors, resulting in reduced camera performance.
  • the current camera installation structure is prone to camera position and angle deviations, resulting in large camera installation errors. Since the camera itself has certain accuracy requirements for the installation position and angle, installation errors can easily cause camera performance to deteriorate due to installation accuracy issues. A large drop or deviation will sacrifice the performance of the camera.
  • embodiments of the present disclosure provide a camera mounting structure and a vehicle. The following first introduces the camera installation structure provided by the embodiment of the present disclosure.
  • an embodiment of the present disclosure provides a camera mounting structure, which specifically includes: a bracket 1, a rear shell 3 and a camera body 2, wherein the bracket 1 is arranged on the vehicle body; the rear shell 3 is installed on the bracket 1; and the camera body 2 is installed on the rear shell 3; the rear shell 3 is provided with an installation cavity 30.
  • the mounting cavity 30 is arranged along the axial direction
  • the first limiting part 7 is in contact with the camera body 2 along the axial direction X
  • the second limiting part 7 is in contact with the camera body 2 along the radial direction Y.
  • the bracket 1 includes a first support plate 1a, a mounting hole 1a1 is provided on the first support plate 1a, the first end 21 of the camera body 2 passes through the mounting hole 1a1, and the inside of the mounting hole 1a1
  • a plurality of first positioning parts 10 are provided on the edge, and a plurality of second positioning parts 20 are provided on the first end 21.
  • the plurality of first positioning parts 10 correspond to the plurality of second positioning parts 20 in a one-to-one correspondence and clearance fit. At least two first positioning parts 10 in a positioning part 10 have different cross-sectional structures along the radial direction Y.
  • the camera body 2 is installed in the mounting cavity 30 of the rear shell 3, and then the rear shell 3 is mounted to the bracket 1. Since the mounting cavity 30 has a structure that limits the axial movement of the camera body 2
  • the first limiting part 6 and the second limiting part 7 that limit the radial movement of the camera body 2 can ensure the axial installation position accuracy and radial installation position accuracy of the camera body 2; in addition, through the multiple holes on the mounting hole 1a1
  • the first positioning portions 10 correspond to the plurality of second positioning portions 20 on the camera body 2 in a one-to-one correspondence and clearance fit. At least two of the plurality of first positioning portions 10 have different cross-sectional structures along the radial direction. , can achieve error-proofing of the installation angle of the camera body 2, and thereby ensure the accuracy of the installation angle of the camera body 2. Therefore, this camera installation structure can effectively avoid the problem of camera performance degradation caused by large installation errors in camera installation.
  • the above-mentioned rear case 3 and the bracket 1 can be snap-connected.
  • the back case 3 is provided with an elastic tab 31, and the bracket 1 is provided with a fixed slot 11 that engages with the elastic tab 31; or alternatively, the back case 3 is provided with a fixed slot, and the bracket 1 is provided with a fixed slot 11.
  • the number of fixed slots and elastic tabs can be designed into three pairs, and they are arranged corresponding to the upper, lower and side sides of the installation hole 1a1, using a three-place clamping method to make the clamping and fixing more stable and reliable.
  • the fixed card slot and elastic The number and arrangement position of the tabs can be selected according to the actual layout space, and there are no more specific limitations here.
  • the buckle connection between the back shell 3 and the bracket 1 is only an optional example of the embodiment of the present disclosure. In actual application, other detachable connection methods commonly used by those skilled in the art can also be used, such as fastening. There are no more specific limitations here such as the way of connecting the components.
  • the first positioning part 10 may specifically include a groove 10 a provided on the inner edge of the mounting hole 1a1 .
  • the second positioning part 20 may include a groove 10 a provided on the first end.
  • the protrusion 20a on the circumferential wall of 21 has a length direction consistent with the axial direction
  • the groove 10a is recessed in the radial direction Y to a depth h2. The limited rotation positioning is achieved through the cooperation of the protrusion 20a and the groove 10a.
  • first positioning part 10 can be a protrusion formed on the inner edge of the mounting hole 1a1
  • second positioning part 20 can be a groove formed on the first end 21.
  • At least one protrusion 20a of the plurality of second positioning parts 20 is provided with a step 20a2 at the insertion root 20a1 in the axial direction X, and the step 20a2 is along the radial direction.
  • the step surface 20a3 extended by Y contacts and offsets the board surface 1a2 of the first support plate 1a, thereby realizing the matching positioning between the camera body 2 and the board surface 1a2 of the first support plate 1a, and finally makes the first end of the camera body 2 21 cooperates with the plate surface 1a2 of the first support plate 1a for position limitation, and the second end 22 of the camera body 2 cooperates with the installation cavity 30 of the rear case 3 for position limitation, thereby making the position limitation of the camera body 2 more stable and reliable.
  • the number of the above-mentioned first positioning parts 10 can be designed to be at least four; wherein, the four first positioning parts 10 are equally spaced along the inner edge of the mounting hole 1a1 distributed, and the shape of the groove 10a corresponding to one of the four first positioning parts 10 along the axial direction X includes a rectangle 101 with an opening, and the other one of the four first positioning parts 10 The shape of the groove 10a corresponding to the three first positioning parts 10 along the axial direction The accommodation space of the rectangle 101 and the arc 102 of the opening is used to accommodate the second positioning part 20 .
  • the shape of the grooves 10a corresponding to the four first positioning parts 10 is different from the shape of the other three.
  • the shapes of the grooves 10a corresponding to the first positioning part 10 are different, so that the installation angle of the camera body 2 is determined, and the installation angle position of the camera body can be quickly determined, thereby achieving the purpose of installation error prevention and making the installation more convenient; and
  • the matching gap value of each groove 10a and the protrusion 20a By controlling the matching gap value of each groove 10a and the protrusion 20a, the fine adjustment of the installation angle between the camera body 2 and the bracket 1 can be effectively controlled to ensure the installation angle of the camera.
  • the three first positioning parts 10 (here specifically refers to the first positioning part having a groove 10 a in the form of an arc 102 with an opening in the above description). 10) Design a blind end 10a1 that contacts and offsets the axial end surface 20a4 of the corresponding protrusion 20a, so that the axial end surface 20a4 of the protrusion 20a can be axially limited through the blind end 10a1, and the three first positioning parts 10 corresponds to the three blind ends 10a1, which can realize three-point limiting in the axial direction X.
  • the limiting is more stable and reliable, and can effectively avoid the installation axis deflection of the camera body 2.
  • each second positioning part 20 is designed to have an axial limiting structure, that is, corresponding to the moment of the opening.
  • the first positioning portion 10 of the groove 10a with a 101-shaped structure can be provided with a step 20a2 at the insertion root 20a1 of the corresponding protrusion 20a in the axial direction X.
  • the step 20a2 has a step surface 20a3 extending along the radial direction Y and
  • the plate surface 1a2 of the first support plate 1a contacts and offsets each other, thereby realizing the cooperative positioning between the camera body 2 and the plate surface 1a2 of the first support plate 1a, and finally the camera body 2 can be restricted in the four directions in which the second positioning part 20 is arranged. Both have the function of preventing axis deflection.
  • the above-mentioned groove 10a is designed in the structural form of a rectangle 101 with an opening and an arc 102 with an opening, which is only an example of the embodiment of the present disclosure. In actual application, it can also be designed into other shape combinations.
  • the structural form for example, is a combination of grooves of various shapes.
  • the structural form of the groove 10a can also be a square groove, a trapezoidal groove, etc. In the actual application process, the arrangement can be selected according to actual needs.
  • the value range of the fitting gaps between the plurality of first positioning parts 10 and the plurality of second positioning parts 20 can be specifically selected to be 0.1mm-0.3mm.
  • the value of the fit gap is designed to meet the accuracy requirements of camera installation.
  • the corresponding fit gap value can also be selected according to the specific installation accuracy requirements, and there is no more specific limit here.
  • the installation cavity 30 includes: an axial bottom cavity wall 30 a and a circumferential cavity wall 30 b.
  • the axial bottom cavity wall 30 a faces the second end 22 of the camera body 2
  • the axial end surface of The limiting rib 60 and the side of the first limiting rib 60 away from the axial bottom cavity wall 30 a are in contact with and offset by the axial end surface of the second end 22 .
  • first limiting rib 60 is located on the axial bottom cavity wall 30a
  • the arrangement form on the top can be parallel arrangement, crisscross arrangement, I-shaped arrangement, etc.
  • the method of using the first limiting rib 60 is only an optional example of the embodiment of the present disclosure.
  • other axial limiting structures commonly used by those skilled in the art can also be used, such as directly axially bottoming
  • the manner in which the cavity wall 30a abuts the axial end surface of the second end 22 of the camera body 2 can also achieve the purpose of axial limitation.
  • the arrangement can be selected according to actual needs.
  • the above-mentioned second limiting part 7 may specifically include a plurality of second limiting ribs 70 arranged on the circumferential cavity wall 30b in a circumferentially uniform manner.
  • the plurality of second limiting ribs 70 extend along the axial direction X of the installation cavity 30 , and the plurality of second limiting ribs 70 contact and offset the circumferential wall surface of the second end 22 in the radial direction of the installation cavity 30 .
  • the second limiting rib 70 contacting and canceling the circumferential wall surface of the second end 22 of the camera body 2, the radial positioning of the camera body 2 can be achieved, and the structure is simple and easy to manufacture.
  • the method of using the second limiting rib 70 is only an optional example of the embodiment of the present disclosure.
  • other circumferential limiting structures commonly used by those skilled in the art can also be used, such as directly connecting the The way in which the circumferential cavity wall 30b abuts the circumferential wall surface of the rear end 22 of the camera body 2 can also achieve the purpose of circumferential limiting.
  • the arrangement can be selected according to actual needs.
  • the first limiting rib 60 and the second limiting rib 70 can be specifically designed to be an integrated structure with the rear shell 3 , such as integrated injection molding, or welded and fixed into an integrated structure.
  • the rear shell 3 and the bracket 1 can be made of plastic parts commonly used on vehicles by those skilled in the art.
  • the first support plate 1a is provided with a third positioning portion 12 located on the side of the mounting hole 1a1, and the shell wall of the rear shell 3 is provided with a third positioning portion 12.
  • the three positioning parts 12 are plug-fitted into the fourth positioning part 32.
  • One of the third positioning part 12 and the fourth positioning part 32 is configured as a positioning pin, and the other one is configured as a positioning groove.
  • the current diagram only shows the third positioning
  • the third positioning portion 12 is a positioning pin and the fourth positioning portion 32 is a positioning groove in a similar manner, but no corresponding illustration is given.
  • the assembly position of the two can be positioned more accurately.
  • the specific structural form of the combination of the positioning groove and the positioning pin can be a square pin and a square groove, or other structural forms, which are not specifically limited here.
  • the positioning pins can be designed to be integrated with the rear shell 3, or can be designed to be installed separately. In actual application, the arrangement can be selected according to actual needs.
  • the specific way in which the bracket 1 is installed on the vehicle body can be an integrated structure formed on the vehicle body, such as welding, etc.; it can also be installed separately.
  • the above-mentioned bracket 1 may further include a second support plate 1b provided on the top 1a3 of the first support plate 1a and arranged along the axial direction X.
  • the top surface of the second support plate 1a A mounting part 13 and a mounting positioning part 14 are provided, wherein the mounting part 13 is used to connect with the corresponding installation position of the vehicle body and the number is at least two, and the installation positioning part 14 is used to offset the corresponding positioning stop of the vehicle body.
  • the mounting positioning part 14 can be used to assist in positioning, so as to improve the installation efficiency.
  • the specific numbers of the mounting parts 13 and the mounting positioning parts 14 can be selected and set according to the installation requirements during actual application, and are not specifically limited here.
  • the above-mentioned camera installation structure may also include a camera housing 5 installed on the vehicle body.
  • the first end 21 of the camera body 2 is installed on the camera housing 5.
  • a seal 4 is provided in the fitting gap between the first end 21 and the camera housing 5 .
  • external debris can be effectively prevented from entering the interior of the camera installation structure through the camera housing 5, thereby improving the stability of the device.
  • the above-mentioned sealing member 4 can specifically be sealing foam or rubber strips, etc., as long as sealing can be achieved, and there is no more specific limitation here.
  • the sealing effect can be achieved by assembling the extrusion seal 4 between the first end 21 of the camera body 2 and the camera housing 5 .
  • the present disclosure also provides a vehicle, including a camera mounting structure.
  • the camera mounting structure is the camera mounting structure described in any of the above solutions. Since the aforementioned camera mounting structure has the above technical effects, a vehicle having the camera mounting structure It should also have corresponding technical effects, which will not be described again here.
  • first, second, etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include one or more of these features.

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  • Signal Processing (AREA)
  • Fittings On The Vehicle Exterior For Carrying Loads, And Devices For Holding Or Mounting Articles (AREA)

Abstract

本公开公开了一种摄像头安装结构及车辆,包括:摄像头本体2嵌装于后壳3的安装腔30;安装腔30内设置有与摄像头本体2沿轴向方向接触抵接的第一限位部6和与摄像头本体2沿径向方向接触抵接的第二限位部7,支架1的第一支撑板1a上设置安装孔1a1,安装孔1a1的内边沿上设置多个第一定位部10,第一端部21设置多个第二定位部20,多个第一定位部10与多个第二定位部20一一对应且间隙配合,多个第一定位部10中至少两个第一定位部10沿径向方向的截面结构不同。该摄像头安装结构,能够有效避免摄像头安装出现较大安装误差导致摄像头性能下降的问题。

Description

一种摄像头安装结构及车辆
相关申请的交叉引用
本公开要求享有于2022年5月24日提交的名称为“一种摄像头安装结构及车辆”的中国专利申请202221362376.3以及名称为“一种吊装式集成组件”的中国专利申请202210568513.7的优先权,该申请的全部内容通过引用并入本文中。
技术领域
本公开涉及整车安装技术领域,更具体地说,涉及一种摄像头安装结构及车辆。
背景技术
随着自动驾驶水平的提升,光学传感器在整车系统上应用越来越多,摄像头作为一种光学传感器在车辆上的应用越来越多。摄像头作为精密光学器件,对安装的公差比较敏感,这就要求摄像头的安装结构需要保证摄像头安装后能够达到足够的精度,才能够保证不会因为安装的问题导致摄像头性能的降低。
发明内容
有鉴于此,本公开提供了一种摄像头安装结构及车辆,以解决摄像头安装结构容易出现较大安装误差导致摄像头性能下降的问题。
为实现上述目的,本公开提供如下技术方案:一种摄像头安装结构,包括:支架,支架设置于车体上;后壳,后壳安装于支架;摄像头本体,摄像头本体安装于后壳;后壳设置安装腔,安装腔沿摄像头本体的轴向方向布置,摄像头本体嵌装于安装腔;安装腔内设置有第一限位部和第二限位部,第一限位部与摄像头本体沿轴向方向接触抵接,第二限位部与摄像头本体沿径向方向接触抵接;支架包括第一支撑板,第一支撑板上设置安装孔,摄像头本体的第一端部穿设于安装孔,安装孔的内边沿上设置多个第一定位部,第一端部设置多个第二定位部,多个第一定位部与多个第二定位部一一对应且间隙配合,多个第一定位部中至少两个第一定位部沿径向方向的截面结构不同。
可选地,第一定位部包括设置于安装孔的内边沿的凹槽,第二定位部包括设置于第一端部的周向壁面上的凸起,凸起的长度方向与第一端部的轴向方向一致,凸起在第一端部的径向方向凸起高度和凹槽的径向方向凹陷深度配合。
可选地,多个第二定位部的至少一个凸起在轴向方向的插装根部设置有台阶,台阶沿径向方向延伸的台阶面与第一支撑板的板面接触相抵。
可选地,第一定位部的数量至少为四个;其中,四个第一定位部沿安装孔的内边沿等间隔分布,四个第一定位部的其中一个第一定位部所对应的凹槽沿轴向方向的形状包括设置开口的矩形,四个第一定位部中的另外三个第一定位部所对应的凹槽沿轴向方向的形状包括设置开口的圆弧且具有与其对应的凸起的轴向端面接触相抵的盲端,设置开口的矩形和设置开口的圆弧的容置空间用于容纳第二定位部。
可选地,多个第一定位部与多个第二定位部之间的配合间隙的取值范围为0.1mm-0.3mm。
可选地,安装腔包括:轴向底腔壁,轴向底腔壁面对摄像头本体的第二端部的轴向端面布置;周向腔壁,周向腔壁周向围设于摄像头本体的第二端部的周向壁面;第一限位部包括设置于轴向底腔壁的第一限位筋,第一限位筋远离轴向底腔壁的一侧与第二端部的轴向端面接触相抵,第二限位部包括以周向均匀排布的方式设置于周向腔壁的多个第二限位筋,多个第二限位筋沿安装腔的轴向方向延伸,多个第二限位筋在安装腔的径向方向与第二端部的周向壁面接触相抵。
可选地,第一支撑板上设置有位于安装孔的边侧的第三定位部,后壳的壳壁上设置与第三定位部插装配合的第四定位部,第三定位部和第四定位部中的其中之一设置为定位销,其中另一设置为定位槽。
可选地,支架还包括设置于第一支撑板的顶部且沿轴向方向布置的第二支撑板,第二支撑板的顶面设置有安装部和安装定位部,
其中,安装部用于与车体的对应安装位置连接且数量至少为两个,安装定位部用于与车体的对应定位止挡相抵。
可选地,还包括安装于车体的摄像头外壳,摄像头本体的第一端部安装于摄像头外壳,第一端部与摄像头外壳之间的配合间隙内设置有密封件。
另外,本公开还提供了一种车辆,包括摄像头安装结构,该摄像头安装结构为上述任一方案所描述的摄像头安装结构,由于前述摄像头安装结构具有上述技术效果,因此具有该摄像头安装结构的车辆也应具有相应的技术效果,在此不再赘述。
附图说明
为了更清楚地说明本公开实施例或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本公开实施例提供的摄像头安装结构的轴侧结构示意图;
图2为本公开实施例提供的摄像头安装结构省略摄像头外壳后的结构示意图;
图3为图2的A-A剖视结构示意图;
图4为本公开实施例提供的支架的第一支撑板面向后壳一侧的结构示意图;
图5为本公开实施例提供的支架在在轴侧视角下的三维结构示意图;
图6为本公开实施例提供的支架的安装孔上凹槽具有盲端的三维结构示意图;
图7为本公开实施例提供的摄像头本体的结构示意图;
图8为本公开实施例提供的后壳在轴侧视角下的结构示意图;
图9为本公开实施例提供的周向腔壁上设置第一限位部的结构示意图;
图10为本公开实施例提供的轴向腔壁上设置第二限位部的结构示意图。
其中,图1-图10中:
支架1、第一支撑板1a、安装孔1a1、板面1a2、顶部1a3、第二支撑板1b、第一定位部10、凹槽10a、盲端10a1、设置开口的矩形101、设置开口的圆弧102、固定卡槽11、第三定位部12、安装部13、安装定位部14、摄像头本体2、第二定位部20、凸起20a、插装根部20a1、台阶20a2、台阶面20a3、凸起的轴向端面20a4、第一端部21、第二端部22、后壳3、安装腔30、轴向底腔壁30a、周向 腔壁30b、弹性卡舌31、第四定位部32、密封件4、摄像头外壳5、第一限位部6、第一限位筋60、第二限位部7、第二限位筋70、轴向方向X、径向方向Y、凸起高度h1、凹陷深度h2。
具体实施方式
本公开提供一种摄像头安装结构及车辆,以解决摄像头安装结构容易出现较大安装误差导致摄像头性能下降的问题。
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。
目前的摄像头安装结构很容易出现摄像头的位置以及角度偏差,造成摄像头安装误差较大,由于摄像头本身对于安装位置和角度有一定的精度要求,安装误差就容易造成摄像头由于安装精度的问题导致其性能下降或偏差较大,牺牲摄像头的本身性能。
为了解决现有技术问题,本公开实施例提供了一种摄像头安装结构及车辆。下面首先对本公开实施例所提供的摄像头安装结构进行介绍。
参照图1,本公开实施例提供了一种摄像头安装结构,具体包括:支架1、后壳3和摄像头本体2,其中,支架1设置于车体上;后壳3安装于支架1;摄像头本体2安装于后壳3;后壳3设置安装腔30。
具体地,参照图3结合图8,安装腔30沿摄像头本体2的轴向方向X布置,摄像头本体2嵌装于安装腔30,安装腔30内设置有第一限位部6和第二 限位部7,第一限位部6与摄像头本体2沿轴向方向X接触抵接,第二限位部7与摄像头本体2沿径向方向Y接触抵接。
参照图4和图5所示,支架1包括第一支撑板1a,第一支撑板1a上设置安装孔1a1,摄像头本体2的第一端部21穿设于安装孔1a1,安装孔1a1的内边沿上设置多个第一定位部10,第一端部21设置多个第二定位部20,多个第一定位部10与多个第二定位部20一一对应且间隙配合,多个第一定位部10中至少两个第一定位部10沿径向方向Y的截面结构不同。
该摄像头安装结构,在实际应用过程中,通过将摄像头本体2安装于后壳3的安装腔30内,然后将后壳3安装至支架1,由于安装腔30内具有限制摄像头本体2轴向运动的第一限位部6和限制摄像头本体2径向运动的第二限位部7,因此能够保证摄像头本体2的轴向安装位置精度和径向安装位置精度;另外通过安装孔1a1上的多个第一定位部10与摄像头本体2上的多个第二定位部20一一对应且间隙配合,多个第一定位部10中至少两个第一定位部10沿径向方向的截面结构不同,能够实现摄像头本体2安装角度的防错,继而能够保证摄像头本体2的安装角度的精度,因此,该摄像头安装结构,能够有效避免摄像头安装出现较大安装误差导致摄像头性能下降的问题。
需要说明的是,参照图2和图3,上述后壳3与支架1之间具体可以采用卡扣连接。比如,后壳3上设置有弹性卡舌31,支架1上设置有与弹性卡舌31卡接配合的固定卡槽11;又或者是,后壳3上设置有固定卡槽,支架1上设置有与固定卡槽卡接配合的弹性卡舌,此种方式未给出相应的附图,实际应用过程中可以根据需求选择配置。具体地,参照图2,固定卡槽和弹性卡舌的数量可以设计成三对,且对应安装孔1a1的上下侧及旁侧布置,采用三处卡接的方式,使得卡接固定更加稳定可靠。需要说明的是,固定卡槽和弹性 卡舌的数量及布置位置,可以根据实际布置空间选择布置,在此不做更具体的限定。后壳3与支架1之间采用卡扣连接的方式,仅仅是本公开实施例的可选举例而已,实际应用过程中,还可以采用本领域技术人员常用的其他可拆卸连接方式,比如紧固件连接的方式等,在此不做更具体的限定。
在一些具体的实施方案中,参照图4,上述第一定位部10具体可以包括设置于安装孔1a1的内边沿的凹槽10a,参照图7,第二定位部20包括设置于第一端部21的周向壁面上的凸起20a,凸起20a的长度方向与第一端部21的轴向方向X一致,凸起20a在第一端部21的径向方向Y凸起高度h1和凹槽10a的径向方向Y凹陷深度h2配合。通过凸起20a与凹槽10a配合实现限转定位。
上述凹槽10a和凸起20a配合的结构形式,仅仅是本公开实施例对于第一定位部10和第二定位部20的结构形式举例而已,实际应用过程中,还可以选择设计成本领域技术人员常用的其他限转定位结构,比如,第一定位部10可以为形成于安装孔1a1的内边沿的凸起,第二定位部20可以为形成于第一端部21上的凹槽,通过凸起与凹槽配合同样能够实现限转定位。
进一步的实施方案中,参照图7结合图4及图5,多个第二定位部20的至少一个凸起20a在轴向方向X的插装根部20a1设置有台阶20a2,台阶20a2沿径向方向Y延伸的台阶面20a3与第一支撑板1a的板面1a2接触相抵,继而实现摄像头本体2与第一支撑板1a的板面1a2之间的配合定位,最终使得摄像头本体2的第一端部21与第一支撑板1a的板面1a2限位配合,摄像头本体2的第二端部22与后壳3的安装腔30配合限位,从而使得摄像头本体2的限位更加稳定可靠。
在另外一些具体的实施方案中,参照图4结合图7,上述第一定位部10的数量可以设计成至少为四个;其中,四个第一定位部10沿安装孔1a1的内边沿等间隔分布,且这四个第一定位部10的其中一个第一定位部10所对应的凹槽10a沿轴向方向X的形状包括设置开口的矩形101,这四个第一定位部10中的另外三个第一定位部10所对应的凹槽10a沿轴向方向X的形状包括设置开口的圆弧102且具有与其对应的凸起20a的轴向端面20a4接触相抵的盲端10a1,并且设置开口的矩形101和设置开口的圆弧102的容置空间用于容纳第二定位部20。通过将第一定位部10设计成上述结构形式,使得第二定位部20与第一定位部10安装配合时,由于其中四个第一定位部10所对应的凹槽10a的形状与其他三个第一定位部10所对应的凹槽10a的形状不同,继而使得摄像头本体2的安装角度是确定的,能够快速确定摄像头本体的安装角度位置,实现安装防错的目的,使得安装更加方便;并且通过控制各个凹槽10a与凸起20a的配合间隙值可以有效的控制摄像头本体2与支架1之间安装角度的微调节,保证摄像头的安装角度。
此外,参照图4结合图5、图6及图7,通过在三个第一定位部10(这里具体是指前述描述中具有设置开口的圆弧102结构形式的凹槽10a的第一定位部10)设计与其对应的凸起20a的轴向端面20a4接触相抵的盲端10a1,继而能够通过该盲端10a1对凸起20a的轴向端面20a4进行轴向限位,并且三个第一定位部10对应三个盲端10a1能够实现轴向方向X的三点限位,限位更加稳定可靠,能够有效避免摄像头本体2的安装轴心偏斜。由于凹槽10a与凸起20a为间隙配合,并且四个第一定位部10沿安装孔1a1的内边沿等间隔分布,实际装配中,为了更好地防止摄像头本体2发生安装偏心,可以将四个第二定位部20均设计成具有轴向限位的结构,也即对应具有设置开口的矩 形101结构形式的凹槽10a的第一定位部10可以在其对应的凸起20a在轴向方向X的插装根部20a1设置有台阶20a2,台阶20a2沿径向方向Y延伸的台阶面20a3与第一支撑板1a的板面1a2接触相抵,继而实现摄像头本体2与第一支撑板1a的板面1a2之间的配合定位,最终能够限制摄像头本体2在布置第二定位部20的四个方向上均具有防止轴心偏斜的作用。
需要说明的是,上述凹槽10a设计成设置开口的矩形101和设置开口的圆弧102的结构形式,仅仅是本公开实施例的举例而已,实际应用过程中,还可以设计成其他形状组合的结构形式,比如,多种形状的凹槽组合的结构形式,凹槽10a的结构形式还可以是方型凹槽、梯形凹槽等实际应用过程中,可以根据实际需求进行选择布置。
另外需要说明的是,多个第一定位部10与多个第二定位部20之间的配合间隙的取值范围具体可以选择为0.1mm-0.3mm。通过大量模拟实测统计,设计成该配合间隙的取值,能够满足摄像头安装的精准性需求。当然,实际应用过程中,还可以根据具体的安装精度需求,选择对应的配合间隙取值,在此不做更具体的限定。
在一些具体的实施方案中,参照图8结合图10,安装腔30包括:轴向底腔壁30a和周向腔壁30b,轴向底腔壁30a面对摄像头本体2的第二端部22的轴向端面布置;周向腔壁30b周向围设于摄像头本体2的第二端部22的周向壁面;其中,第一限位部6包括设置于轴向底腔壁30a的第一限位筋60,第一限位筋60远离轴向底腔壁30a的一侧与第二端部22的轴向端面接触相抵。通过在轴向底腔壁30a上设置第一限位筋60与安装腔30内装载的摄像头本体2的第二端部22的轴向端面相抵接,能够实现摄像头本体2的轴向限位,且结构简单易于加工。需要说明的是,第一限位筋60在轴向底腔壁30a 上的布置形式,可以采用平行排布的方式,也可以采用十字交叉排布的方式,还可以采用工字型排布的方式等,在此不做具体的限定。采用第一限位筋60的方式,仅仅是本公开实施例的可选举例而已,实际应用过程中,还可以采用本领域技术人员常用的其他轴向限位结构,比如,直接将轴向底腔壁30a与摄像头本体2的第二端部22的轴向端面相抵接的方式同样能够达到轴向限位的目的,实际应用过程中,可以根据实际需求选择布置。
在另外一些具体的实施方案中,参照图3结合图10,上述第二限位部7具体可以包括以周向均匀排布的方式设置于周向腔壁30b的多个第二限位筋70,多个第二限位筋70沿安装腔30的轴向方向X延伸,多个第二限位筋70在安装腔30的径向方向与第二端部22的周向壁面接触相抵。通过第二限位筋70与摄像头本体2的第二端部22的周向壁面接触相抵,能够实现对摄像头本体2的径向限位,结构简单易于加工制作。同理,采用第二限位筋70的方式,仅仅是本公开实施例的可选举例而已,实际应用过程中,还可以采用本领域技术人员常用的其他周向限位结构,比如,直接将周向腔壁30b与摄像头本体2的后端部22的周向壁面相抵接的方式同样能够达到周向限位的目的,实际应用过程中,可以根据实际需求选择布置。
需要说明的是,参照图8,第一限位筋60和第二限位筋70具体可以设计为与后壳3为一体式结构,比如一体注塑成型,又或者是焊接固定成一体的结构形式。其后壳3、支架1可以采用本领域技术人员在车辆上常用的塑料件。
在一些具体的实施方案中,参照图4结合图2及图8,第一支撑板1a上设置有位于安装孔1a1的边侧的第三定位部12,后壳3的壳壁上设置与第三定位部12插装配合的第四定位部32,第三定位部12和第四定位部32中的其中之一设置为定位销,其中另一设置为定位槽。目前图示仅给出了第三定位 部12为定位槽,第四定位部位32为定位销的示意,而对于第三定位部12为定位销,第四定位部位32为定位槽的方式类似并未给出相应图示。通过将第三定位部12与第四定位部32的配合方式设计成定位槽与定位销配合的方式,能够对二者的装配位置进行更加精准的定位。需要说明的是,定位槽与定位销配合的具体结构形式,可以采用方形销与方形槽配合的方式,又或者是其他结构形式,在此不做具体的限定。另外,定位销可以设计成与后壳3一体的结构形式,也可以设计成分体安装的结构形式,实际应用过程中,可以根据实际需求选择布置。
在一些更具体的实施方案中,需要说明的是,支架1设置于车体的具体方式,可以采用形成于车体上的一体式结构,比如,焊接的方式等;也可以采用分体式安装的结构,比如,参照图5结合图3,上述支架1具体还可以包括设置于第一支撑板1a的顶部1a3且沿轴向方向X布置的第二支撑板1b,第二支撑板1a的顶面设置有安装部13和安装定位部14,其中,安装部13用于与车体的对应安装位置连接且数量至少为两个,安装定位部14用于与车体的对应定位止挡相抵。通过上述布置方式,安装部13安装至车体时,可以通过安装定位部14辅助定位,以提高安装效率。安装部13和安装定位部14的具体数量,实际应用过程中,可以根据安装需求选择设定,在此不做更具体的限定。
在一些更具体的实施方案中,参照图1结合图3,上述摄像头安装结构还可以包括安装于车体的摄像头外壳5,摄像头本体2的第一端部21安装于摄像头外壳5,通过设计摄像头外壳5使得摄像头本体2的安装结构更加稳定可靠。另外,第一端部21与摄像头外壳5之间的配合间隙内设置有密封件4。 通过设计密封件4,能够有效避免外部杂物通过摄像头外壳5进入摄像头安装结构内部,提高装置的稳定性。
上述密封件4具体可以为密封泡棉或橡胶条等,只要能够实现密封即可,在此不做更具体的限定。通过摄像头本体2的第一端部21与摄像头外壳5装配挤压密封件4可以实现密封效果。
另外,本公开还提供了一种车辆,包括摄像头安装结构,该摄像头安装结构为上述任一方案所描述的摄像头安装结构,由于前述摄像头安装结构具有上述技术效果,因此具有该摄像头安装结构的车辆也应具有相应的技术效果,在此不再赘述。
需要说明的是,本说明书中的各个实施例均采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似的部分互相参见即可。
另外,如若涉及术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。
还需要说明的是,在本文中,诸如术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括上述要素的物品或者设备中还存在另外的相同要素。
本文中应用了具体个例对本公开的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本公开的核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本公开原理的前提下,还可以对本公开进行若干改进和修饰,这些改进和修饰也落入本公开权利要求的保护范围内。

Claims (10)

  1. 一种摄像头安装结构,包括:
    支架(1),所述支架(1)设置于车体上;
    后壳(3),所述后壳(3)安装于所述支架(1);
    摄像头本体(2),所述摄像头本体(2)安装于所述后壳(3);
    其中,所述后壳(3)设置安装腔(30),所述安装腔(30)沿所述摄像头本体(2)的轴向方向布置,所述摄像头本体(2)嵌装于所述安装腔(30);
    所述安装腔(30)内设置有第一限位部(6)和第二限位部(7),所述第一限位部(6)与所述摄像头本体(2)沿轴向方向接触抵接,所述第二限位部(7)与所述摄像头本体(2)沿径向方向接触抵接;
    所述支架(1)包括第一支撑板(1a),所述第一支撑板(1a)上设置安装孔(1a1),所述摄像头本体(2)的第一端部(21)穿设于安装孔(1a1),所述安装孔(1a1)的内边沿上设置多个第一定位部(10),所述第一端部(21)设置多个第二定位部(20),多个所述第一定位部(10)与多个所述第二定位部(20)一一对应且间隙配合,多个所述第一定位部(10)中至少两个所述第一定位部(10)沿径向方向的截面结构不同。
  2. 如权利要求1所述的摄像头安装结构,其中,所述第一定位部(10)包括设置于所述安装孔(1a1)的内边沿的凹槽(10a),所述第二定位部(20)包括设置于所述第一端部(21)的周向壁面上的凸起(20a),所述凸起(20a)的长度方向与所述第一端部(21)的轴向方向一致,所述凸起(20a)在所述第一端部(21)的径向方向凸起高度和所述凹槽(10a)的径向方向凹陷深度配合。
  3. 如权利要求2所述的摄像头安装结构,其中,多个所述第二定位部(20)的至少一个所述凸起(20a)在轴向方向的插装根部(20a1)设置有台阶(20a2),所述台阶(20a2)沿径向方向延伸的台阶面(20a3)与所述第一支撑板(1a)的板面(1a2)接触相抵。
  4. 如权利要求2所述的摄像头安装结构,其中,所述第一定位部(10)的数量至少为四个;
    其中,四个所述第一定位部(10)沿所述安装孔(1a1)的内边沿等间隔分布,四个所述第一定位部(10)的其中一个所述第一定位部(10)所对应的凹槽(10a)沿轴向方向的形状包括设置开口的矩形(101),
    四个所述第一定位部(10)中的另外三个所述第一定位部(10)所对应的凹槽(10a)沿轴向方向的形状包括设置开口的圆弧(102)且具有与其对应的所述凸起(20a)的轴向端面(20a4)接触相抵的盲端(10a1),所述设置开口的矩形(101)和所述设置开口的圆弧(102)的容置空间用于容纳第二定位部(20)。
  5. 如权利要求1-4中任一项所述的摄像头安装结构,其中,多个所述第一定位部(10)与多个所述第二定位部(20)之间的所述配合间隙的取值范围为0.1mm-0.3mm。
  6. 如权利要求1-5中任一项所述的摄像头安装结构,其中,所述安装腔(30)包括:
    轴向底腔壁(30a),所述轴向底腔壁(30a)面对所述摄像头本体(2)的第二端部(22)的轴向端面布置;
    周向腔壁(30b),所述周向腔壁(30b)周向围设于所述摄像头本体(2)的第二端部(22)的周向壁面;
    其中,所述第一限位部(6)包括设置于所述轴向底腔壁(30a)的第一限位筋(60),所述第一限位筋(60)远离所述轴向底腔壁(30a)的一侧与所述第二端部(22)的轴向端面接触相抵,所述第二限位部(7)包括以周向均匀排布的方式设置于所述周向腔壁(30b)的多个第二限位筋(70),多个所述第二限位筋(70)沿所述安装腔(30)的轴向方向延伸,多个所述第二限位筋(70)在所述安装腔(30)的径向方向与所述第二端部(22)的周向壁面接触相抵。
  7. 如权利要求1-6中任一项所述的摄像头安装结构,其中,所述第一支撑板(1a)上设置有位于所述安装孔(1a1)的边侧的第三定位部(12),
    所述后壳(3)的壳壁上设置与所述第三定位部(12)插装配合的第四定位部(32),所述第三定位部(12)和所述第四定位部(32)中的其中之一设置为定位销,其中另一设置为定位槽。
  8. 如权利要求1-7中任一项所述的摄像头安装结构,其中,所述支架(1)还包括设置于所述第一支撑板(1a)的顶部(1a3)且沿轴向方向布置的第二支撑板(1b),所述第二支撑板(1a)的顶面设置有安装部(13)和安装定位部(14),
    其中,所述安装部(13)用于与所述车体的对应安装位置连接且数量至少为两个,所述安装定位部(14)用于与所述车体的对应定位止挡相抵。
  9. 如权利要求1-8中任一项所述的摄像头安装结构,其中,还包括安装于所述车体的摄像头外壳(5),所述摄像头本体(2)的第一端部(21)安装于所述摄像头外壳(5),所述第一端部(21)与所述摄像头外壳(5)之间的配合间隙内设置有密封件(4)。
  10. 一种车辆,包括摄像头安装结构,其中,所述摄像头安装结构为如权利要求1-9中任一项所述的摄像头安装结构。
PCT/CN2023/095796 2022-05-24 2023-05-23 一种摄像头安装结构及车辆 WO2023226983A1 (zh)

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JP2006103533A (ja) * 2004-10-06 2006-04-20 Honda Motor Co Ltd 車両用ステレオカメラの取付構造
CN212447356U (zh) * 2020-03-26 2021-02-02 天津经纬恒润科技有限公司 摄像头支架、摄像头总成及应用摄像头总成的车辆
CN213028229U (zh) * 2020-08-21 2021-04-20 华为技术有限公司 一种摄像头模组及电子设备
CN215883518U (zh) * 2021-03-31 2022-02-22 深圳市有方科技股份有限公司 摄像头转动机构和车载摄像头
CN217883559U (zh) * 2022-05-24 2022-11-22 经纬恒润(天津)研究开发有限公司 一种摄像头安装结构及车辆

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006103533A (ja) * 2004-10-06 2006-04-20 Honda Motor Co Ltd 車両用ステレオカメラの取付構造
CN212447356U (zh) * 2020-03-26 2021-02-02 天津经纬恒润科技有限公司 摄像头支架、摄像头总成及应用摄像头总成的车辆
CN213028229U (zh) * 2020-08-21 2021-04-20 华为技术有限公司 一种摄像头模组及电子设备
CN215883518U (zh) * 2021-03-31 2022-02-22 深圳市有方科技股份有限公司 摄像头转动机构和车载摄像头
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