WO2023225739A1 - Responsive fabric and method of manufacturing of responsive fabric - Google Patents

Responsive fabric and method of manufacturing of responsive fabric Download PDF

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Publication number
WO2023225739A1
WO2023225739A1 PCT/CA2023/050606 CA2023050606W WO2023225739A1 WO 2023225739 A1 WO2023225739 A1 WO 2023225739A1 CA 2023050606 W CA2023050606 W CA 2023050606W WO 2023225739 A1 WO2023225739 A1 WO 2023225739A1
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WO
WIPO (PCT)
Prior art keywords
fabric
polymer
moisture
responsive
response
Prior art date
Application number
PCT/CA2023/050606
Other languages
French (fr)
Inventor
Lynn Yuqin WAN
Robert John GATHERCOLE
Original Assignee
Lululemon Athletica Canada Inc.
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Filing date
Publication date
Application filed by Lululemon Athletica Canada Inc. filed Critical Lululemon Athletica Canada Inc.
Publication of WO2023225739A1 publication Critical patent/WO2023225739A1/en

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/16Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/18Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
    • D06N3/183Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials the layers are one next to the other
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/18Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials
    • D06N3/186Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with two layers of different macromolecular materials one of the layers is on one surface of the fibrous web and the other layer is on the other surface of the fibrous web
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/12Hygroscopic; Water retaining
    • A41D31/125Moisture handling or wicking function through layered materials

Definitions

  • Fabrics used in apparel designed for athletic activities are conceived with the objective of maximizing the body performance by notably controlling the body temperature and keeping the moisture away from the individual.
  • the challenge is to manufacture such apparel which generally exhibit characteristics that enhance the performance without compromising the appearance and/or comfort of an individual.
  • Current fabrics are mostly inert and non-responsive to environment conditions and changes in the microclimate or ambient temperature and/or humidity.
  • a fabric layer comprising a first yarn forming a face surface facing an ambient environment and a second yarn forming a back surface facing a wearer; and at least two stimuli responsive materials applied to at least a portion of the fabric, the at least two responsive materials are different materials responding independently to environment stimuli, wherein one of the responsive material is a temperature response material which dynamically changes its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of a temperature or a moisture responsive material which dynamically changes its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of moisture in an environment.
  • the second responsive material of the at least two stimuli responsive materials is a strain/stress responsive material that dynamically changes its dimensions, rigidity/elasticity, chemical structure, or its color in response to a force applied to the fabric.
  • strain/stress responsive material is applied to the face surface of the fabric and the temperature responsive or moisture responsive material is applied to the back surface of the fabric.
  • the fabric comprises three stimuli responsive materials, a first responsive material is a temperature responsive material, a second responsive material is a moisture responsive material and a third responsive material is a strain/stress responsive material.
  • the moisture response material is applied to the face surface of the fabric layer and a temperature responsive material is applied to the back surface of the fabric layer.
  • the moisture response material is applied to the back surface of the fabric layer and the temperature responsive material is applied to the face surface of the fabric layer.
  • the temperature responsive material is applied to the face surface of the fabric layer and the moisture response material is applied over the temperature responsive material.
  • the moisture responsive material is applied to the back surface of the fabric layer and the temperature response material is applied over the moisture responsive material.
  • the moisture responsive material is applied to the back surface of the fabric layer and the strain/stress response material is applied to the face surface of the fabric layer.
  • the temperature responsive material is applied to the back surface of the fabric layer and the strain/stress response material is applied to the face surface of the fabric layer.
  • the temperature responsive material is applied to the face surface of the fabric layer and the strain/stress response material is applied to the back surface of the fabric layer.
  • the fabric comprises a face layer, a back layer and a middle layer positioned between the face layer and the back layer of the fabric.
  • the middle layer comprises a third yarn comprising at least two responsive materials responding independently to environment stimuli.
  • the moisture response material is selected form a synthetic polymer, a natural material, or a combination thereof.
  • the moisture response material is at least one of a polyurethane and a polyurethane derivative.
  • the moisture response material is a liquid crystal.
  • the moisture response material is made of cellulose, protein, starch, algae, lignocellulose, chitin, chitosan, or a derivative thereof.
  • the moisture response material is bacterial spore; a plant cell; a microorganism, a natural component generated by or separated from microorganisms, plants or animals; or an artificial component that mimics the structure and function of said moisture response material.
  • the moisture response material is a composite material made of moisture response materials and a base polymer.
  • the base polymer is a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
  • the moisture response material is a blend of a cellulose microfibril/nanofibril and/or a graphene.
  • the moisture response material comprises photonic crystals embedded in a polymer, an inorganic material, a multilayered structural material made with polymer coated inorganic nanomaterial, multilayered inorganic nanostructured material, or liquid crystals, wherein the photonic crystals dynamically changes its color when the moisture in the environment changes.
  • the moisture response material comprises a brush polymer.
  • the moisture response material comprises a liquid crystal polymer or a liquid crystal dispersed polymer.
  • the moisture responsive material changes its rigidity/elasticity, dimensions, confirmation, chemical structure or color in response to a humidity change.
  • the moisture responsive material comprises a water soluble lyotropic liquid crystal polymer and a moisture responsive polymer. Upon exposure to moisture, the moisture responsive polymer expands and exposes the water soluble lyotropic liquid crystal polymer to moisture, wherein, the liquid crystal polymer swells and become softer.
  • the moisture responsive material comprises a dissolved lyotropic liquid crystal polymer and a moisture responsive polymer. Upon exposure to moisture, the moisture responsive polymer expands and exposes the dissolved lyotropic liquid crystal polymer to moisture, wherein, the solvent of the liquid crystal polymer is extracted by moisture and the liquid crystal polymer solidifies and gains a higher stiffness.
  • the temperature response material changes its rigidity/elasticity, dimensions, confirmation, chemical structure or color in response to a temperature change.
  • the temperature response material changes from being a hydrophilic with a high moisture regain level to a hydrophobic with a lower moisture regain level when a temperature in a neighboring climate increases above a lower critical temperature.
  • the temperature response material is a poly(N- isopropylacrylamide), a derivative thereof, a copolymer thereof, or a combination thereof.
  • the lower critical temperature is between 34°C-40°C.
  • the temperature response material is a polyurethane, a polyurethane copolymer or a combination thereof.
  • the temperature response material is a composite material made of temperature response materials and a base polymer.
  • the base polymer is a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
  • the temperature responsive material comprises photonic crystals embedded in a temperature responsive polymer or a blend of temperature responsive polymers.
  • the temperature response material comprises a brush polymer.
  • the temperature response material comprises a liquid crystal polymer or liquid crystal dispersed polymer.
  • the liquid crystal polymer is thermotropic.
  • glass transition or melting point of the thermotropic liquid crystal polymer is above the environment temperature.
  • the environment temperature rises to or above its glass or melting transition point, the molecular structure of the polymer becomes more disordered and the polymer become softer.
  • glass transition or melting point of thermotropic liquid crystal polymer is below the environment temperature.
  • the environment temperature drops to or below its glass or melting transition point, the polymer molecules become more oriented and shows high mechanical properties as a consequence of the self-reinforcing properties derived from the macromolecular orientation and it gains higher stiffness/rigidity.
  • the strain/stress responsive material changes its rigidity/elasticity, dimensions, chemical structure or color in response to a force or strain is applied to at least part of the fabric.
  • the strain/stress responsive response material is a composite material made of strain/stress responsive response materials and a base polymer.
  • the base polymer is a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
  • the strain/stress responsive material comprises a brush polymer.
  • the strain/stress response material comprises a liquid crystal polymer.
  • the strain/stress responsive material comprises photonic crystals embedded in an elastic polymer or a blend of elastic polymers.
  • the strain/stress responsive material stiffens in response to the force, the strain/stress responsive material being selected from crosslinked polymer networks, any suitable hydrogel, any suitable liquid metal or liquid crystal polymer or liquid crystal dispersed polymer, any suitable elastomer or elastomer composite, or any suitable nanocomposite.
  • the strain/stress responsive material softens in response to the force, the strain/stress responsive material being selected from a carbon fiber and elastomer composite or a nanocomposite.
  • the fabric provided herein further comprises at least one cooling agent that is thermally conductive and/or chemical agents that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of cooling perception.
  • TRP cutaneous transient receptor potential
  • the at least one cooling agent is a cooling oil, a cooling oil extract, a synthesized chemical with identical chemical structure to a cooling oil extract or a bioprocessed chemical with identical chemical structure to a cooling oil extract.
  • the at least one cooling agent is encapsulated by or incorporated with at least one of the moisture response material and the temperature responsive material.
  • the at least one cooling agent is a cooling oil extracted from a peppermint plant, a spearmint plant, a jojoba, a tea tree, a eucalyptus globulus, a eucalyptus radiata or a combination thereof.
  • the fabric provided herein further comprises at least one warming agent that is thermally insulative or reflective and/or chemical agents that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of warming perception.
  • TRP cutaneous transient receptor potential
  • the at least one warming agent is a warming oil, a warming oil extract, a synthesized chemical with identical chemical structure to a warming oil extract, or bioprocessed chemical with identical chemical structure to a warming oil extract.
  • the at least one warming agent is encapsulated by or incorporated with at least one of the moisture response material and the temperature responsive material.
  • the at least one warming agent is a warming oil extracted from a black pepper, a cardamom, a clove bud, a ginger, a juniper berry, a marjoram, a rosemary, or a combination thereof.
  • the fabric provided herein further comprises at least one self-healing agent that reinforce the fabric with extra rigidity or elasticity or durability, or repairs a damage to the fabric by crosslinking, curing, solidification, or material growth.
  • the self-healing material is a healing agent enclosed in microcapsules or fibers. Upon damage by environment stimuli such as straining or abrasion or moisture/thermal response of the shell of the microcapsule or the fiber, the encapsulated healing agent is released and self-healing is initiated.
  • the enclosed self-healing material is microcapsule- catalyst-based self-healing, dual/multi-capsule-based self-healing, microcapsule-latent functionality system based self-healing and self-healing using the processing method of capsule catalysts.
  • the self-healing material is isocyanate prepolymer enclosed by commercial polyurethane hardener and 1.4-butanediol shell.
  • the self-healing material is a self-healing polymer that contains specific reversible chemical bonds that allow multiple healing steps upon activation. These bonds include the diels-Alder reaction, radical-based systems, supramolecular interactions, ionic interactions, metal-ligan interactions.
  • the self-healing material is a polyelectrolyte made of positively and negatively charged polymers.
  • the self-healing material is enclosed microorganisms or spores of microorganisms that grow and generate reinforce materials such as cellulose, protein, mycelium.
  • the fabric described herein further comprises at least one fragrant agent or anti-stink agent.
  • the fabric described herein further comprises at least one skin absorbable nutrient.
  • the fabric described herein further comprises at least one pigment.
  • the moisture responsive material is applied in a pattern along pores formed in the fabric layer structure.
  • the fabric is a weft, a warp knitted fabric, a woven fabric, a braided fabric, or 3D printed fabric.
  • the first yarn is a synthetic polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, alginate, proteins, chitosan, starch, a lignocellulose fiber, or a combination thereof.
  • the second yarn comprises a synthetic polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, alginate, protein, chitosan, starch, a lignocellulose fiber or combination thereof.
  • FIG. 1 illustrates a schematic representation of a responsive fabric in accordance to one embodiment.
  • FIG. 2 illustrates a schematic representation of a responsive fabric in accordance to another embodiment.
  • FIG. 3 illustrates a schematic representation of a responsive fabric in accordance to yet another embodiment.
  • Fig. 4 illustrates examples of moisture responsive material and/or temperature responsive material patterns in a responsive fabric.
  • Fig. 5 illustrates an example of an article of apparel with of moisture responsive material and/or temperature responsive material patterns in at least one responsive fabric zone.
  • the fabric with an interlocked or interlaced fibrous structure that is fabricated by weaving, knitting, braiding, plaiting or other advanced manufacturing methods such as 3D printing or bio fabricating.
  • the fabric can be nonwoven fabric made by any known nonwoven manufacturing technique. Nonwoven fabrics are web structures bonded together by entangling fibers mechanically, thermally fusing the fibers or chemically bonding the fibers.
  • the fabric can be laminated fabric made with at least one of the said fibrous structures.
  • Environment and environment conditions as defined herein for the purpose of this application means either an ambient environment or microclimate environment (environment between a wearer body and the fabric) or an external stimuli applied to the fabric.
  • a fabric 10 comprising a fabric layer F having a face surface facing an ambient environment and a back surface facing a wearer.
  • the face surface can comprise a first yarn mainly forming the face surface
  • the back surface can comprise a second yarn forming mainly the back surface.
  • the fabric F can be a fabric having at least two layers with a face layer having a face surface and comprising a first yarn, and a back layer with a back surface facing the wearer and comprising a second yarn.
  • the first and the second yarn can be the same yarn, in one implementation.
  • the fabric F can have at least one middle layer positioned between the face layer and the back layer.
  • the at least one middle layer has a first surface facing an inner surface of the face layer and a second surface facing an inner surface of the back layer.
  • the fabric 10 can be a spacer fabric or can comprise a spacer fabric layer.
  • Spacer fabric is a three-dimensional knitted fabric that comprises two separate knitted substrates/layers joined together and kept apart by spacer yarns.
  • At least two responsive materials are applied to either of the face surface, the back surface or both surfaces of the fabric F.
  • the at least two responsive materials can be applied to either: the face surface or inner surface of the face layer or both, the back surface or inner surface or both of the back layer, or first surface or second surface or both of the at least one middle layer, or any other suitable combination.
  • one of the responsive materials can be a temperature responsive material while the other responsive material can be a moisture responsive material.
  • Moisture as defined herein, means any liquid such as for example a sweat, water or any other liquid.
  • One of the responsive materials can be a temperature responsive material T, and in one embodiment, it can be applied to the back surface of the fabric layer.
  • the temperature responsive material can dynamically change its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of a temperature in an environment.
  • the other responsive material can be a moisture response material M.
  • the moisture responsive material can be applied to the face surface of the fabric layer, in one embodiment.
  • the moisture responsive material dynamically changes its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of a humidity in the environment.
  • the temperature responsive material is closer to a wearer than the moisture responsive material.
  • the moisture response material M is applied on the face surface of the fabric layer F facing the ambient environment and the temperature responsive material T is applied on the back surface of the fabric layer F facing the wearer.
  • the moisture responsive material M can be applied to the face surface of the fabric F, such as for example along pores in the fabric structure which can dynamically change its dimensions and conformation, such as swell and create distortion of the fabric structure, in response to change in humidity, which may enlarge the size of the fabric pores thus improve thermal convection and enable direct moisture evaporation.
  • the temperature responsive material T applied on the back surface of the fabric layer F can change from being hydrophilic to hydrophobic as it undergoes a sharp molecular conformational change when temperature changes, e.g., swelling closing the pores in the fabric structure. In this way, the back surface of the fabric F is hydrophilic helping with humidity management when wearer is at rest, and becomes hydrophobic to generate a dry sensation while pushing sweat through the fabric to the face surface for evaporative cooling.
  • the fabric layer F can comprise a first yarn which can be a synthetic or bio polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, a regenerated cellulose, alginate, proteins, chitosan, starch, lignocellulose fiber or any blend combination thereof.
  • the fabric layer F encompassed herein can comprise a second yarn comprising a synthetic or bio polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, a regenerated cellulose, alginate, proteins, chitosan, starch, lignocellulose fiber or any blend combination thereof.
  • the responsive fabric 20 as depicted in Fig. 2 can comprise the temperature responsive material T applied on the face surface of the fabric layer F and the moisture response material M applied on top of the temperature responsive material T.
  • a responsive fabric 30 wherein the moisture response material M is applied on the back surface of the fabric layer F, the temperature responsive material T subsequently applied on top of the response material M and thus positioned at the interface between the response material M and the wearer (see Fig. 3).
  • the moisture responsive materials can be positioned closer to the skin of the wearer while the temperature responsive materials can be positioned further away from the skin of the wearer.
  • the moisture responsive materials and the temperature responsive materials can create a pattern, some of which are exemplified in Figs. 4 and 5.
  • the pattern is designed so that create first area(s) of the fabric where the temperature responsive materials are closer to the wearer body while the moisture responsive materials are away from the wearer body, and second area(s) where the moisture responsive materials are closer to the wearer body while the temperature responsive material is away from the wearer.
  • the first area(s) can comprise only moisture responsive materials while the second area(s) can comprise only the temperature responsive materials (or vice versa the first areas comprising thermal responsive materials while the second areas comprising the moisture responsive materials) creating the designed pattern.
  • the moisture responsive materials areas and the temperature responsive materials areas can be adjacent one to another or can be spaced apart.
  • the stimuli responsive materials such as the moisture responsive, temperature responsive or stress/strain responsive materials can be applied to one or more surfaces of the fabric in a desired pre-determined pattern.
  • one or more stimuli responsive materials can be embedded within a responsive supporting polymer or polymer composite creating a responsive areas.
  • the one or more stimuli responsive materials can be embedded within a nonresponsive supporting polymer layer to create a patterned array of responsive areas and nonresponsive areas.
  • moisture responsive materials such as polyurethane and derivatives, cellulose microfibril/nanofibril and graphene blends, bacterial spores, liquid crystals are coated with or without a polymer matrix/adhesive on one side of the fabric, e.g., a face side of the fabric along the pores in the fabric structure which will swell and create distortion of fabric structure which will enlarge the size of the pores for improved thermal convection and enable direct evaporation cooling from skin.
  • the moisture responsive material can change from being hydrophilic to hydrophobic as it undergoes a sharp conformational change when moisture goes above its lower critical value for non-stickiness and smooth sensation.
  • the moisture responsive materials can be hydrochromic that changes color when the material gets wet (moisture in the surrounding microclimate changes).
  • the moisture responsive material can comprise photonic crystals or liquid crystals embedded in elastic polymer where the elastic polymer is a moisture responsive, such as for example, cellulose, polyurethane, protein, algae or a blend of such moisture responsive materials.
  • the photonic crystals can be embedded with polymers, such as, polystyrene, poly(styrene-methyl methacrylate-acrylic acid), poly(styrene-b- isoprene), polystyrene-poly(2-vinylpyridine) or poly(methyl methacrylate).
  • the photonic crystals can be embedded with inorganic materials such as iron oxide, silicone dioxide or multilayer structural materials made with polymer coated inorganic nanomaterials or multilayer inorganic nanostructured materials.
  • the photonic crystals can be embedded with liquid crystals such as cellulose nanocrystals.
  • the photonic crystals can be embedded in a hydrogel or flexible polymer, so that as the hydrogel swells or de-swells the particle spacing in the embedded photonic crystals changes causing color change.
  • the moisture responsive material comprises a water soluble lyotropic liquid crystal polymer and a moisture responsive polymer. When exposed to moisture, the moisture responsive polymer expands and exposes the water soluble lyotropic liquid crystal polymer to moisture, wherein, the liquid crystal polymer swells and become softer.
  • the moisture responsive material can also comprise a dissolved lyotropic liquid crystal polymer and a moisture responsive polymer. When exposed to moisture, the moisture responsive polymer expands and exposes the dissolved lyotropic liquid crystal polymer to moisture, wherein, the solvent of the liquid crystal polymer is extracted by moisture and the liquid crystal polymer solidifies and gains a higher stiffness.
  • the thermal responsive material can be a thermotropic liquid crystal polymer having a certain glass transition or melting point.
  • the environment temperature can be above or below the glass transition or melting point of thermotropic liquid crystal polymer.
  • the environment temperature is below the glass transition or melting point of thermotropic liquid crystal polymer and rises to or above its glass or melting transition point, the molecular structure of the thermotropic liquid crystal polymer becomes more disordered and the polymer become softer.
  • the environment temperature is above the glass transition or melting point of thermotropic liquid crystal polymer and it drops to or below its glass or melting transition point, the polymer molecules become more oriented and shows high mechanical properties as a consequence of the self-reinforcing properties derived from the macromolecular orientation thus becoming stiffer.
  • the fabric F can be engineered to comprise a patterned array of stimuli responsive region/area/zone and nonresponsive region/area/zone.
  • the stimuli responsive materials can be embedded within a nonresponsive supporting polymer layer (e.g., an elastic flexible supporting layer) creating the patterned array of responsive regions/areas/zones (i.e., zones where the stimuli responsive materials are embedded in the supporting polymer) and nonresponsive regions/areas/zones, such as zones with no stimuli responsive materials embedded therein.
  • the moisture response material can be a composite material made of moisture response materials and a base polymer.
  • the base polymer can be a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
  • the moisture response material can be a blend of a cellulose microfibril/nanofibril and/or a graphene.
  • moisture responsive material can be a bacterial spore with a cellulose microfibril/nanofibril base, or a bacterial spore and a polyurethane base.
  • the bacterial spore is selected from non-pathogenic strains from for example bacillus genus, such as, Bacillus atrophaeus, Bacillus subtilis, Bacillus cereus, Bacillus megaterium, Bacillus thuringiensis, Bacillus stearothermophil.
  • moisture responsive material can comprise lignin, lignin derivative, chitin, chitin derivative, natural or regenerated protein and derivatives, synthetic polymers (i.e., polylactic acid, polyhydroxyalkanoates, silicone polymers, etc.), cellulose and cellulosic materials, biomaterials, microorganisms, starch materials and inorganic materials (i.e., graphene, carbon, graphite, silicone, glass, metallic materials).
  • synthetic polymers i.e., polylactic acid, polyhydroxyalkanoates, silicone polymers, etc.
  • cellulose and cellulosic materials i.e., biomaterials, microorganisms, starch materials and inorganic materials (i.e., graphene, carbon, graphite, silicone, glass, metallic materials).
  • the back side of fabric surface is coated with temperature responsive polymers, such as poly(N-isopropylacrylamide)(PNIPAM) and derivatives that change from being hydrophilic to hydrophobic as it undergoes a sharp conformational change when temperature goes above its lower critical solution temperature (LCST) (35-39°C).
  • LCST critical solution temperature
  • the temperature responsive material can be thermochromic that changes colors when temperature changes.
  • the temperature responsive materials can comprise photonic crystals embedded in elastic polymer that is a temperature responsive polymer such as Poly(N- isopropylacrylamide) or a blend of temperature responsive polymers.
  • the temperature response material can be a composite material made of temperature response materials and a base polymer.
  • the base polymer can be a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
  • the temperature responsive material can comprise shape memory materials (i.e.
  • Ti-Ni shape memory alloys Ti-Ni shape memory alloys, CU-AI- Zn based alloys, aliphatic polyesters (such as poly(£-caprolactone) (PCL), poly(lactide) (PLA)) and derivates, polyurethane based polymers, azobenzene based polymers), phase changing materials (i.e., paraffin waxes, poly(ethylene glycol)s and derivatives, fatty acids and derivatives, polyalcohols and derivatives), photochromatic materials, salvatochromatic materials, piezochromatic materials, mechanochromatic materials, natural or regenerated protein and derivatives, synthetic polymers, cellulose and cellulosic materials, biomaterials, microorganisms, starch materials and inorganic materials.
  • PCL poly(£-caprolactone)
  • PLA poly(lactide)
  • phase changing materials i.e., paraffin waxes, poly(ethylene glycol)s and derivatives, fatty acids and derivatives, poly
  • one of the responsive materials can be strain or stress responsive material.
  • the strain/stress responsive material can be applied to the face side, in one embodiment, and can change its dimensions (expands or shrinks), its conformation (to comply with the body curve, introduce changes to its physical properties, such as hygroscopicity, density, optical properties), its chemical structure (bonding or debonding, crosslinking, etc), its rigidity/elasticity or its color in response to a change of pressure/tension applied to the material.
  • the strain/stress responsive material can become more stiff upon increased deformation of the fabric or increased compression applied to the fabric or can expand when stretched or compressed (e.g. , auxetic materials).
  • Auxetic materials are materials that have negative Poisson’s ratio expanding (become thicker) in direction that is perpendicular to the applied force.
  • the material in response to change of the pressure applied to the material, e.g., slight swelling of a body part during activity or impact, the material can expand or soften (become more elastic) to provide more free sensation and better breathability or can shrink and stiffen for more of a hugged sensation and dampening of the impact.
  • the strain/stress responsive material release heat, such as for example rubber, or absorb heat when the material is stressed/strained.
  • the strain/stress responsive material can comprise warming agents or cooling agents that are released upon force is applied to the fabric.
  • the strain/stress responsive material that can stiffen upon force is applied are: crosslinked polymer networks such as fibroblasts, myocytes, neurons, actins, collagen) hydrogel, agarose gel, cellulose nanofiber based composite hydrogel, ethyleneglycol-functionalized polyisocyanopeptides hydrogel, Poly(methyl methacrylate) and poly(n-butyl acrylate) block copolymer hydrogel, or liquid metal / elastomer composites such as Galinstan liquid metal droplet/polydimethylsiloxane (PDMS) composites or nanocomposites such as carbon nanotube / polydimethylsiloxane composite, nano-SiC I polyurea nanocomposite, silicon dioxide/acrylonitrile butadiene rubber nanocomposite, graphene/poly(methyl methacrylate) (PMMA) nanocomposite.
  • PDMS Galin
  • the stimuli responsive material can comprises self- healing agents that reinforce the fabric with extra rigidity, or elasticity, or durability, or repairs a damage to the fabric by crosslinking, curing, solidification, or material growth.
  • the self-healing material can be a healing agent enclosed in microcapsules or fibers. Upon damage by environment stimuli such as straining or abrasion or moisture/thermal response of the shell of the microcapsule or the fiber, the encapsulated healing agent is released and self-healing is initiated.
  • the self-healing material can be isocyanate prepolymer enclosed by commercial polyurethane hardener and 1.4-butanediol shell.
  • the self-healing agent can be a squid ring teeth polymer which is self-healing in water so coating comprising a squid ring teeth polymer as self-healing agent can be reparable of any micro and macro defects when in contact with water, such as for example during laundering of the fabric.
  • the self- healing material can also be microcapsule-catalyst-based self-healing, dual/multi- capsule-based self-healing, microcapsule-latent functionality system based self-healing and self-healing using the processing method of capsule catalysts.
  • the self-healing material can be a self-healing polymer that contains specific reversible chemical bonds that allow multiple healing steps upon activation. These bonds include the diels-Alder reaction, radical-based systems, supramolecular interactions, ionic interactions, metal- ligan interactions.
  • the self-healing material can be a polyelectrolyte coating made of positively and negatively charged polymers.
  • the polyelectrolyte coating can be applied to one or more surfaces of the fabric F, such as, face surface, back surface, inner surfaces, or first or second surface of the at least one middle layer of the fabric F, or it can be applied to the one or more of the yarns, such as for example, the first yarn, the second yarn or the third yarn.
  • enzymes can be incorporated into the self-healing material.
  • the self-healing material can also be microorganisms or spores of microorganisms encapsulated or embedded in capsules, fibers, or a polymer matrix. When the capsules, fibers or the polymer matrix is activated by environmental stimulus, the microorganism or the spores will be released or exposed to environment, start to germinate and generate materials such as cellulose, protein, mycelium.
  • the strain/stress responsive material can comprise a photonic pigment that can change color space in between particles changes (such as, for example, when the material is strained or stressed).
  • the strain/stress responsive materials can comprise photonic crystals embedded in elastic polymer materials or hydrogels (e.g., any suitable elastic materials selected from elastomers, rubbers, polymer hydrogels and aerogels, or blends of such elastic polymers).
  • the strain/stress responsive response material can be a composite material made of strain/stress responsive response materials and a base polymer.
  • the base polymer can be a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
  • the strain/stress response material can comprise a liquid crystal polymer.
  • the moisture responsive materials, temperature responsive materials and strain/stress responsive materials can be coated on either face side or the back side of the fabric or both sides of the fabric in solid or design pattern fashion, or coated on the yarn itself or be blended with other textile filaments or yarns.
  • the fabric can comprise moisture responsive materials coupled to at least part of the back side of the fabric and strain/stress responsive materials coupled to at least part of the face side of the fabric, or temperature responsive materials coupled to at least part of the back side of the fabric and strain/stress responsive materials coupled to at least part of the face side of the fabric, or moisture responsive materials and temperature responsive materials coupled to at least part of the back side of the fabric and strain/stress responsive materials coupled to at least part of the face side of the fabric or any other suitable combination thereof.
  • the fabric can comprise a middle layer positioned between the face layer and the back layer of the fabric.
  • the middle layer can comprise a yarn made with at least two responsive materials responding independently to environment stimuli.
  • the yarn included in the middle layer can comprise a moisture responsive material and a temperature responsive material, or a moisture responsive material and a strain/stress responsive response material, or a strain/stress responsive response material and a temperature responsive material.
  • the yarn in the middle layer can be one or more yarns.
  • the fabric can be spacer fabric and the stimuli responsive materials can be coated or embedded into the spacer yarns.
  • the moisture responsive, temperature responsive materials and strain/stress responsive materials can improve fabric’s breathability by having yarn or coating that expand or shrink in response to raising in the temperature, humidity or pressure applied to the fabric.
  • the temperature responsive material can expand due to the change in temperature in the surrounding microclimate creating space with static air thus increasing the thermal insulation or such expansion can reduce the surface of contact with the wearer skin or reduce the pressure the fabric applies to the skin which will reduce the friction between the fabric and the skin of the wearer.
  • the moisture responsive materials can expand or reduce due to the change in moisture level which can create airflow for improved moisture management and can reduce friction by creating raising structure with fewer contact points with the skin.
  • the first and/or second area(s) of the patterned fabric structure can curl or roll up/down in response to the temperature, moisture and/or pressure rise improving air convection, breathability of the fabric thus providing fabric with improved temperature, moisture and compression/flexibility management.
  • the patterned design of the first and second areas can cause at least parts of the fabric to raise in response to the change in temperature, moisture and/or strain/stress creating space between the wearer skin and the fabric or in-between two layers of fabric thus improving thermal insulation provided by such fabric, compression/elasticity of the fabric and moisture management.
  • parts of the fabric can raise by having yarns or coating expand or shrink in response to change of temperature, moisture/humidity or strain/stress.
  • Moisture responsive yarn or thermal responsive yarn are finished with responsive polymers, such as PNIPAM and derivatives before fabricated into fabrics.
  • the fabric responds to moisture or temperature change and undergo shape changing to facilitate cooling, as the surface of the yarn changes from hydrophilic to hydrophobic for a dry sensation.
  • the finish can also be applied to the inner face of the fabric after the fabric is fabricated.
  • the fabric responds to moisture, temperature, strain/stress change and undergo shape changing to facilitate compression or hugged sensation, as the yarn and the fabric shrinks for a compression/hugged sensation.
  • a moisture/temperature/pressure responsive materials comprise brush polymer finish or coat that can be used on fiber/yarn or fabric level.
  • the moisture/temperature/pressure responsive brush polymer can undergo conformational change to create sensation of softness or smoothness.
  • mechanical characteristics of the brush polymer can change in response to the change of the moisture/temperature/pressure, such as reducing or increasing the stretchability of the fabric/fabric zones (areas) which will change the softness sensation (more stretchy areas will feel softer and/or smoother).
  • the brushed polymer may change on molecular level.
  • bottlebrush polymers can have phase changing side-chains that enable architectural control over both Young’s modulus and phase changing temperature (melting temperature Tm or glass transition temperature Tg.
  • Bottlebrush polymers (BBPs) also called molecular (bottle)brushes, are a class of graft copolymers in which relatively short polymeric side chains are densely grafted via a covalent bond on a polymer backbone.
  • the brush polymers can be poly(dimethylsiloxane) (pDMS) bottlebrush elastomers with a backbone of polymers such as poly(methyl meth- acrylate) (PMMA), poly(benzyl methacrylate) (PBzMA), or poly(oligo(ethylene glycol) mono- methyl ether methacrylate) [P(OEOMA).
  • PMMA poly(methyl meth- acrylate)
  • PBzMA poly(benzyl methacrylate)
  • P(OEOMA) poly(oligo(ethylene glycol) mono- methyl ether methacrylate)
  • the side-chains of the polymer undergo phase change from crystal state to a melt/glass state (rubbery state with Young’s modulus reducing by several orders of magnitude creating the sensation of softness or smoothness.
  • the phase changing temperature of the brushed polymer and therefore their mechanical characteristics can be fine-tuned by tuning the degree of polymerization of side chains and the crosslink density.
  • multiple polymer layers of brush polymer can be used as coating, each polymer layer changing differently under stimuli (change of temperature)fine-tuning or tailoring the desired sensation/response.
  • the brush polymers can be selected from poly(valerolactone) - PVL, poly(n-butyl acrylate) - PnBA and poly( octadecyl acrylate- stat-docosyl acrylate) (poly(ODA-stat-DA)) copolymer.
  • the strain/stress responsive material that changes color in response to change in pressure can comprise bottlebrush polymers such as poly(norornene)-graft-poly(styrene))-block- (poly-(norbornene)-graft-poly(dimethylsiloxane).
  • the moisture response material can be selected form a synthetic polymer, or a natural material or a combination thereof.
  • the moisture response material is a polyurethane and/or a polyurethane derivative.
  • the moisture response material is made of cellulose, protein, starch, algae, lignocellulose chitin or chitosan or a derivative of cellulose, protein, starch, algae, lignocellulose, chitin, chitosan, or a combination thereof.
  • the moisture response material can comprise a liquid crystal polymer.
  • the moisture response material can comprise bacterial spore, plant cell or a natural component generated by or separated from microorganisms, plants or animals or an artificial component that mimics the structure and function of bacterial spore, plant cell or a natural component generated by or separated from microorganisms, plants or animals.
  • the moisture response material can be a composite material made of moisture response materials and a base polymer.
  • the base polymer can be a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
  • the moisture response material is a blend of a cellulose microfibril/nanofibril and/or a graphene.
  • cooling agent that is highly thermal conductive and/or chemical agents that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of cooling perception
  • TRP cutaneous transient receptor potential
  • cooling oils or cooling chemicals extracted from cooling oils with or without encapsulation can be coated together with moisture responsive materials and/or the temperature responsive material such as polyurethane and derivatives, cellulose microfibril/nanofibril and graphene blends, bacterial spores and/or thermal responsive materials such as polyurethane or polyurethane copolymer or composite on the back side of the fabric.
  • TRP cutaneous transient receptor potential
  • the cooling oils can be plant oils extracted from plants such as peppermint, spearmint, jojoba, tea tree, eucalyptus globulus and eucalyptus radiate, or any combination thereof.
  • plant oils extracted from plants such as peppermint, spearmint, jojoba, tea tree, eucalyptus globulus and eucalyptus radiate, or any combination thereof.
  • the moisture, temperature or strain/stress responsive materials can expand creating openings in the material for air flow and easy diffuse paths to the wearer skin for cooling sensation.
  • a warming agent that is thermal insulative and/or chemical agents that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of warming perception such as warming oils or warming chemicals extracted from these oils with or without encapsulation can also be coated together with strain/stress materials, moisture responsive materials and/or the temperature responsive material such as polyurethane and derivatives, cellulose microfibril/nanofibril and graphene blends, bacterial spores and/or thermal responsive materials such as polyurethane or polyurethane copolymer or composite on the back side of the fabric.
  • TRP cutaneous transient receptor potential
  • warming oils or warming chemicals diffuse out and generate warming sensation on skin, to further stimuli the sweat glands for more sweat while the warming sensation inhibits the generation of wet perception.
  • the temperature responsive yarn/fabric areas can shrink generating compression to the adjacent body part while the warming oils generate warming sensation. The combined sensation of compression and warmth can increase or simulate the sensation of being hugged.
  • the warming oils can be plant oils extracted from plants such as black pepper, cardamom, clove bud, ginger, juniper berry, marjoram and rosemary, or any combination thereof.
  • fragrant oils or fragrant chemicals extracted from these oils with or without encapsulation can also be coated together with moisture responsive materials and/or the temperature responsive material.
  • moisture responsive materials responding to moisture or temperature change
  • fragrant oils or fragrant chemicals diffuse out and generate smell/aroma around the wearer which can stimulate or calm the user.
  • skin absorbable nutrient can also be coated to the fabric together with moisture responsive materials, temperature responsive material and or the stress/strain responsive material such that when such materials respond to the applied stimuli (change in temperature, moisture or stress) nutrient can be released to be absorbed through the skin.
  • the fabric can comprises at least one pigment which can change a colour as result of an stimuli (moisture, temperature or stress/strain).
  • the temperature response material as encompassed herein changes from being a hydrophilic with a high moisture regain level to a hydrophobic with a lower moisture regain level when a temperature in a neighboring climate increases above a lower critical temperature.
  • temperature responsive materials such as polyurethane or polyurethane copolymer or composite can be coated on the back side of the fabric, and moisture responsive materials are coated on the face side of the fabric.
  • the temperature responsive material expands to create big pores in its own structure and the fabric structure.
  • the enlarged pore size improves the breathability of the fabric and the thermal convection in between the microenvironment and the ambient environment.
  • sweat is wicked out from the back side of the fabric to the face side of the fabric, the moisture responsive material responds to the moisture and expands also which further enlarges the pore size of the fabric and facilitates the evaporative cooling effect by wicking water around.
  • temperature responsive materials can also be first coated on the back side of the fabric, and moisture responsive materials are further coated on top of the temperature responsive material layer with a pattern or on the face side of the fabric.
  • the temperature responsive material expands to create big pores in its own structure and the fabric structure.
  • the enlarged pore size improves the breathability of the fabric and the thermal convection in between the microenvironment and the ambient environment.
  • the moisture responsive material expands to further enlarge the pore size of the fabric while creating bulged structures to raise the fabric away from the body skin for improved thermal convection and reduced friction
  • Temperature responsive materials can also be alternatively first coated on the back side of the fabric or on the face side of the fabric, and moisture responsive materials are further coated on top of or adjacent to the thermal responsive material layer with a pattern.
  • the temperature response material as encompassed herein is a polyurethane, a polyurethane copolymer or a composition thereof, preferably a poly(N- isopropylacrylamide) and/or its derivatives and/or its copolymers and/or a combination thereof.
  • the lower critical temperature of the temperature response mate is preferably in a range of 34°C-40°C.
  • Responsive materials are printed onto targeted material by screen printing, jet printing, or additive manufacturing.
  • the responsive materials can be in solution, melt or powder form for the printing process. Vacuum, heating or heating compression can be used to help the coating materials penetrate into/bond to the fabric.
  • the responsive materials are responsive to environment stimuli such as moisture, heat, uv light or mechanical strains by change of its dimension, color or mechanical characteristics.
  • the moisture response material is applied to the first yarn and the temperature responsive material is applied to the second yarn of the fabric layer.
  • the first yarn can be a synthetic polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, alginate, proteins, chitosan, starch, a lignocellulose fiber, or a combination thereof.
  • the second yarn can comprise a synthetic polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, alginate, proteins, chitosan, starch, a lignocellulose fiber or combination thereof.
  • such middle layer can comprise a third yarn where one or more stimuli responsive materials can be applied to with at least two responsive materials responding independently to environment stimuli.
  • the third yarn can comprise a synthetic polymer, a biosynthetic polymer, a natural material based fiber such a cellulose, alginate, proteins, chitosan, starch, a lignocellulose fiber or combination thereof.
  • the middle layer can be a spacer fabric having spacer yarn and one or more stimuli responsive materials can be applied to the spacer yarn with at least two responsive materials responding independently to environment stimuli.
  • the spacer yarn can comprise a synthetic polymer, a biosynthetic polymer, a natural material based fiber such a cellulose.
  • the fabric described can be used in any type of article of apparel including shirts, headwear, coats, jackets, pants, underwear, gloves, socks, and footwear, or outdoor exercise accessories such as sleeping bags, or home textiles such as pillow covers, mattress covers.
  • the moisture responsive material can be applied in a pattern along pores formed in a fabric structure.
  • Fig. 5 illustrates an article of apparel such as a shirt 100 where responsive materials are applied in various patterns such that one responsive material such as for example temperature responsive material T can be applied on the back surface while the moisture responsive material M can be applied on the face surface of the fabric creating first area(s) 110 of the fabric where the temperature responsive materials T are closer to the wearer body while the moisture responsive materials M are away from the wearer body.
  • the article of apparel 100 can further comprise second area(s) 120 where the moisture responsive materials M are closer to the wearer body while the temperature responsive material T is away from the wearer.
  • the first area(s) can comprise only moisture responsive materials M while the second area(s) can comprise only the temperature responsive materials T (or vice versa the first areas comprising thermal responsive materials T while the second areas comprising the moisture responsive materials M) creating the designed pattern.
  • the moisture responsive materials areas and the temperature responsive materials areas can be adjacent one to another or can be spaced apart.
  • the article of apparel 100 can further comprise third area(s) 130 where at least a strain/stress responsive material is applied alone or combined with moisture responsive material and/or temperature responsive material.
  • the first, second and/or third area(s) of the patterned fabric structure of the shirt 100 can curl or roll up/down in response to the temperature, moisture and/or pressure rise improving air convection, breathability of the fabric thus providing fabric with improved temperature, moisture and compression/flexibility management.
  • the fabric encompassed is a weft or warp knitted fabric or a woven fabric or a nonwoven fabric or a braided fabric, 3D printed fabric or a laminated fabric.
  • the stimuli responsive materials can be in a form of an ink which can be applied to the fabric surface or yarn surface by coating (e.g., spray coating), bonding, inkjet printing, screen printing.
  • the stimuli responsive materials can be in a form a pallet that can be applied to the fabric surface or yarn surface by coating (e.g., spray coating) or printing (e.g., laser printing or 3D printing.
  • the stimuli responsive materials can be in a form a membrane that can be applied to the fabric surface by lamination, bonding or printing (e.g., engraved screen printing or transfer printing.
  • the fabric described herein allows flexibility in pattern design and pattern size (complex pattern with no repeated unit is possible).
  • Fig. 4 illustrates some examples of possible patterns for the moisture responsive material and/or temperature responsive materials application on the fabric.
  • the moisture responsive material and the temperature responsive material can be applied using the same design pattern or different design pattern.
  • the design patterns illustrated in Fig. 4 are for illustration purposes and persons skilled in the art would understand that any other design pattern can be used to apply the moisture responsive material and/or the temperature responsive materials encompassed herein.
  • Multiple coating materials can be applied with one coating process by use of multiple heads or adjusting the coating materials laid on the surface. It is also provided that the method of manufacture of the fabric described herein allows creating colored and multifunctional coatings in one coating process. High precision and high magnitude coating pattern structure with variable dimension such as the width and thickness of lines in the pattern can be applied as encompassed herein. The method of fabricating the fabric described herein allows to avoid application of heat and pressure on the surface of targeted material.

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Abstract

It is provided a fabric that simultaneously responds to multiple environment conditions to enhance comfort of an individual. The fabric comprises a fabric layer with a first yarn that mainly forms a face surface of the fabric facing an environment and a second yarn that mainly forms a back surface of the fabric facing a wearer. At least two stimuli responsive materials are applied to the fabric. One of the at least two stimuli responsive materials is temperature responsive material or moisture responsive material that dynamically changes its dimensions, conformation, rigidity/elasticity or its color in response to a change of a temperature or humidity in the environment.

Description

RESPONSIVE FABRIC AND METHOD OF MANUFACTURING OF
RESPONSIVE FABRIC
CROSS-REFERENCE TO RELATED APPLICATION
[0001] The present application is claiming priority from U.S. Provisional Application No. 63/365341 filed May 26, 2022, the content of which is hereby incorporated by reference in its entirety.
TECHNICAL FIELD
[0002] It is provided a fabric responsive to environmental conditions and more particular to a fabric that senses and responds to multiple environment conditions.
BACKGROUND
[0003] Fabrics used in apparel designed for athletic activities are conceived with the objective of maximizing the body performance by notably controlling the body temperature and keeping the moisture away from the individual. The challenge is to manufacture such apparel which generally exhibit characteristics that enhance the performance without compromising the appearance and/or comfort of an individual. Current fabrics are mostly inert and non-responsive to environment conditions and changes in the microclimate or ambient temperature and/or humidity. There are fabrics with moisture wicking finishes or moisture responsive coatings for sweat management but such moisture finishes and coating are only responsive to moisture/humidity changes in the microclimate or ambient environment.
[0004] It is thus highly desired to be provided with improved fabrics that simultaneously respond to multiple environment conditions to enhance thermal comfort of an individual.
SUMMARY
[0005] In one aspect, it is provided a fabric layer comprising a first yarn forming a face surface facing an ambient environment and a second yarn forming a back surface facing a wearer; and at least two stimuli responsive materials applied to at least a portion of the fabric, the at least two responsive materials are different materials responding independently to environment stimuli, wherein one of the responsive material is a temperature response material which dynamically changes its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of a temperature or a moisture responsive material which dynamically changes its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of moisture in an environment.
[0006] In an embodiment, the second responsive material of the at least two stimuli responsive materials is a strain/stress responsive material that dynamically changes its dimensions, rigidity/elasticity, chemical structure, or its color in response to a force applied to the fabric.
[0007] In another aspect, the strain/stress responsive material is applied to the face surface of the fabric and the temperature responsive or moisture responsive material is applied to the back surface of the fabric.
[0008] In a further embodiment, the fabric comprises three stimuli responsive materials, a first responsive material is a temperature responsive material, a second responsive material is a moisture responsive material and a third responsive material is a strain/stress responsive material.
[0009] In a further embodiment, the moisture response material is applied to the face surface of the fabric layer and a temperature responsive material is applied to the back surface of the fabric layer. Alternatively, the moisture response material is applied to the back surface of the fabric layer and the temperature responsive material is applied to the face surface of the fabric layer.
[0010] In another aspect, the temperature responsive material is applied to the face surface of the fabric layer and the moisture response material is applied over the temperature responsive material. Alternatively, the moisture responsive material is applied to the back surface of the fabric layer and the temperature response material is applied over the moisture responsive material. Furthermore, the moisture responsive material is applied to the back surface of the fabric layer and the strain/stress response material is applied to the face surface of the fabric layer.
[0011] In an embodiment, the temperature responsive material is applied to the back surface of the fabric layer and the strain/stress response material is applied to the face surface of the fabric layer. Alternatively, the temperature responsive material is applied to the face surface of the fabric layer and the strain/stress response material is applied to the back surface of the fabric layer.
[0012] In another aspect, the fabric comprises a face layer, a back layer and a middle layer positioned between the face layer and the back layer of the fabric. The middle layer comprises a third yarn comprising at least two responsive materials responding independently to environment stimuli.
[0013] In an additional embodiment, the moisture response material is selected form a synthetic polymer, a natural material, or a combination thereof.
[0014] In another embodiment, the moisture response material is at least one of a polyurethane and a polyurethane derivative.
[0015] In another embodiment, the moisture response material is a liquid crystal.
[0016] In a further embodiment, the moisture response material is made of cellulose, protein, starch, algae, lignocellulose, chitin, chitosan, or a derivative thereof.
[0017] In a further embodiment, the moisture response material is bacterial spore; a plant cell; a microorganism, a natural component generated by or separated from microorganisms, plants or animals; or an artificial component that mimics the structure and function of said moisture response material.
[0018] In a further embodiment, the moisture response material is a composite material made of moisture response materials and a base polymer. The base polymer is a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
[0019] In an aspect, the moisture response material is a blend of a cellulose microfibril/nanofibril and/or a graphene.
[0020] In an embodiment, the moisture response material comprises photonic crystals embedded in a polymer, an inorganic material, a multilayered structural material made with polymer coated inorganic nanomaterial, multilayered inorganic nanostructured material, or liquid crystals, wherein the photonic crystals dynamically changes its color when the moisture in the environment changes.
[0021] In a further embodiment, the moisture response material comprises a brush polymer. [0022] In a further embodiment, the moisture response material comprises a liquid crystal polymer or a liquid crystal dispersed polymer.
[0023] In one aspect, the moisture responsive material changes its rigidity/elasticity, dimensions, confirmation, chemical structure or color in response to a humidity change.
[0024] In one embodiment, the moisture responsive material comprises a water soluble lyotropic liquid crystal polymer and a moisture responsive polymer. Upon exposure to moisture, the moisture responsive polymer expands and exposes the water soluble lyotropic liquid crystal polymer to moisture, wherein, the liquid crystal polymer swells and become softer.
[0025] In another embodiment, the moisture responsive material comprises a dissolved lyotropic liquid crystal polymer and a moisture responsive polymer. Upon exposure to moisture, the moisture responsive polymer expands and exposes the dissolved lyotropic liquid crystal polymer to moisture, wherein, the solvent of the liquid crystal polymer is extracted by moisture and the liquid crystal polymer solidifies and gains a higher stiffness.
[0026] In another aspect, the temperature response material changes its rigidity/elasticity, dimensions, confirmation, chemical structure or color in response to a temperature change.
[0027] In another aspect, the temperature response material changes from being a hydrophilic with a high moisture regain level to a hydrophobic with a lower moisture regain level when a temperature in a neighboring climate increases above a lower critical temperature.
[0028] In an additional embodiment, the temperature response material is a poly(N- isopropylacrylamide), a derivative thereof, a copolymer thereof, or a combination thereof.
[0029] In another embodiment, the lower critical temperature is between 34°C-40°C.
[0030] In a further embodiment, the temperature response material is a polyurethane, a polyurethane copolymer or a combination thereof.
[0031] In a further embodiment, the temperature response material is a composite material made of temperature response materials and a base polymer. The base polymer is a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
[0032] In an additional embodiment, the temperature responsive material comprises photonic crystals embedded in a temperature responsive polymer or a blend of temperature responsive polymers.
[0033] In a further embodiment, the temperature response material comprises a brush polymer.
[0034] In a further embodiment, the temperature response material comprises a liquid crystal polymer or liquid crystal dispersed polymer.
[0035] In an additional embodiment, the liquid crystal polymer is thermotropic.
[0036] In an aspect, glass transition or melting point of the thermotropic liquid crystal polymer is above the environment temperature. When the environment temperature rises to or above its glass or melting transition point, the molecular structure of the polymer becomes more disordered and the polymer become softer.
[0037] In another aspect, glass transition or melting point of thermotropic liquid crystal polymer is below the environment temperature. When the environment temperature drops to or below its glass or melting transition point, the polymer molecules become more oriented and shows high mechanical properties as a consequence of the self-reinforcing properties derived from the macromolecular orientation and it gains higher stiffness/rigidity.
[0038] In another embodiment, the strain/stress responsive material changes its rigidity/elasticity, dimensions, chemical structure or color in response to a force or strain is applied to at least part of the fabric.
[0039] In a further embodiment, the strain/stress responsive response material is a composite material made of strain/stress responsive response materials and a base polymer. The base polymer is a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
[0040] In a further aspect, the strain/stress responsive material comprises a brush polymer.
[0041] In a further embodiment, the strain/stress response material comprises a liquid crystal polymer.
[0042] In an embodiment, the strain/stress responsive material comprises photonic crystals embedded in an elastic polymer or a blend of elastic polymers.
[0043] In another aspect, the strain/stress responsive material stiffens in response to the force, the strain/stress responsive material being selected from crosslinked polymer networks, any suitable hydrogel, any suitable liquid metal or liquid crystal polymer or liquid crystal dispersed polymer, any suitable elastomer or elastomer composite, or any suitable nanocomposite.
[0044] In another embodiment, the strain/stress responsive material softens in response to the force, the strain/stress responsive material being selected from a carbon fiber and elastomer composite or a nanocomposite.
[0045] In another aspect, the fabric provided herein further comprises at least one cooling agent that is thermally conductive and/or chemical agents that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of cooling perception.
[0046] In an embodiment, the at least one cooling agent is a cooling oil, a cooling oil extract, a synthesized chemical with identical chemical structure to a cooling oil extract or a bioprocessed chemical with identical chemical structure to a cooling oil extract.
[0047] In a further embodiment, the at least one cooling agent is encapsulated by or incorporated with at least one of the moisture response material and the temperature responsive material.
[0048] In an additional embodiment, the at least one cooling agent is a cooling oil extracted from a peppermint plant, a spearmint plant, a jojoba, a tea tree, a eucalyptus globulus, a eucalyptus radiata or a combination thereof. [0049] In another aspect, the fabric provided herein further comprises at least one warming agent that is thermally insulative or reflective and/or chemical agents that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of warming perception.
[0050] In an embodiment, the at least one warming agent is a warming oil, a warming oil extract, a synthesized chemical with identical chemical structure to a warming oil extract, or bioprocessed chemical with identical chemical structure to a warming oil extract.
[0051] In another embodiment, the at least one warming agent is encapsulated by or incorporated with at least one of the moisture response material and the temperature responsive material.
[0052] In an additional embodiment, the at least one warming agent is a warming oil extracted from a black pepper, a cardamom, a clove bud, a ginger, a juniper berry, a marjoram, a rosemary, or a combination thereof.
[0053] In another aspect, the fabric provided herein further comprises at least one self-healing agent that reinforce the fabric with extra rigidity or elasticity or durability, or repairs a damage to the fabric by crosslinking, curing, solidification, or material growth.
[0054] In an embodiment, the self-healing material is a healing agent enclosed in microcapsules or fibers. Upon damage by environment stimuli such as straining or abrasion or moisture/thermal response of the shell of the microcapsule or the fiber, the encapsulated healing agent is released and self-healing is initiated.
[0055] In an embodiment, the enclosed self-healing material is microcapsule- catalyst-based self-healing, dual/multi-capsule-based self-healing, microcapsule-latent functionality system based self-healing and self-healing using the processing method of capsule catalysts.
[0056] In an embodiment, the self-healing material is isocyanate prepolymer enclosed by commercial polyurethane hardener and 1.4-butanediol shell.
[0057] In an embodiment, the self-healing material is a self-healing polymer that contains specific reversible chemical bonds that allow multiple healing steps upon activation. These bonds include the diels-Alder reaction, radical-based systems, supramolecular interactions, ionic interactions, metal-ligan interactions.
[0058] In an embodiment, the self-healing material is a polyelectrolyte made of positively and negatively charged polymers.
[0059] In an embodiment, the self-healing material is enclosed microorganisms or spores of microorganisms that grow and generate reinforce materials such as cellulose, protein, mycelium.
[0060] In an embodiment, the fabric described herein further comprises at least one fragrant agent or anti-stink agent.
[0061] In an embodiment, the fabric described herein further comprises at least one skin absorbable nutrient.
[0062] In an embodiment, the fabric described herein further comprises at least one pigment.
[0063] In another aspect, the moisture responsive material is applied in a pattern along pores formed in the fabric layer structure.
[0064] In a further aspect, the fabric is a weft, a warp knitted fabric, a woven fabric, a braided fabric, or 3D printed fabric.
[0065] In another embodiment, the first yarn is a synthetic polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, alginate, proteins, chitosan, starch, a lignocellulose fiber, or a combination thereof.
[0066] In another embodiment, the second yarn comprises a synthetic polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, alginate, protein, chitosan, starch, a lignocellulose fiber or combination thereof.
[0067] It is further provided an article of apparel comprising the fabric as described herein.
BRIEF DESCRIPTION OF THE DRAWINGS
[0068] Reference will now be made to the accompanying drawings. [0069] Fig. 1 illustrates a schematic representation of a responsive fabric in accordance to one embodiment.
[0070] Fig. 2 illustrates a schematic representation of a responsive fabric in accordance to another embodiment.
[0071] Fig. 3 illustrates a schematic representation of a responsive fabric in accordance to yet another embodiment.
[0072] Fig. 4 illustrates examples of moisture responsive material and/or temperature responsive material patterns in a responsive fabric.
[0073] Fig. 5 illustrates an example of an article of apparel with of moisture responsive material and/or temperature responsive material patterns in at least one responsive fabric zone.
DETAILED DESCRIPTION
[0074] In accordance with the present disclosure, it is provided fabric with an interlocked or interlaced fibrous structure that is fabricated by weaving, knitting, braiding, plaiting or other advanced manufacturing methods such as 3D printing or bio fabricating. In some implementations, the fabric can be nonwoven fabric made by any known nonwoven manufacturing technique. Nonwoven fabrics are web structures bonded together by entangling fibers mechanically, thermally fusing the fibers or chemically bonding the fibers. In some implementations, the fabric can be laminated fabric made with at least one of the said fibrous structures.
[0075] Environment and environment conditions as defined herein for the purpose of this application means either an ambient environment or microclimate environment (environment between a wearer body and the fabric) or an external stimuli applied to the fabric.
[0076] As seen in Fig. 1 , it is provided a fabric 10 comprising a fabric layer F having a face surface facing an ambient environment and a back surface facing a wearer. The face surface can comprise a first yarn mainly forming the face surface, and the back surface can comprise a second yarn forming mainly the back surface. In some embodiments, the fabric F can be a fabric having at least two layers with a face layer having a face surface and comprising a first yarn, and a back layer with a back surface facing the wearer and comprising a second yarn. The first and the second yarn can be the same yarn, in one implementation. In one embodiment, the fabric F can have at least one middle layer positioned between the face layer and the back layer. The at least one middle layer has a first surface facing an inner surface of the face layer and a second surface facing an inner surface of the back layer. In one embodiment, the fabric 10 can be a spacer fabric or can comprise a spacer fabric layer. Spacer fabric is a three-dimensional knitted fabric that comprises two separate knitted substrates/layers joined together and kept apart by spacer yarns.
[0077] At least two responsive materials are applied to either of the face surface, the back surface or both surfaces of the fabric F. In cases of multilayered fabric F, the at least two responsive materials can be applied to either: the face surface or inner surface of the face layer or both, the back surface or inner surface or both of the back layer, or first surface or second surface or both of the at least one middle layer, or any other suitable combination. For example, one of the responsive materials can be a temperature responsive material while the other responsive material can be a moisture responsive material. Moisture as defined herein, means any liquid such as for example a sweat, water or any other liquid. One of the responsive materials, can be a temperature responsive material T, and in one embodiment, it can be applied to the back surface of the fabric layer. The temperature responsive material can dynamically change its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of a temperature in an environment. The other responsive material can be a moisture response material M. The moisture responsive material can be applied to the face surface of the fabric layer, in one embodiment. The moisture responsive material dynamically changes its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of a humidity in the environment. In some embodiments the temperature responsive material is closer to a wearer than the moisture responsive material. In the configuration of the provided fabric layer 10, exemplified in Fig. 1 , the moisture response material M is applied on the face surface of the fabric layer F facing the ambient environment and the temperature responsive material T is applied on the back surface of the fabric layer F facing the wearer. For example, the moisture responsive material M can be applied to the face surface of the fabric F, such as for example along pores in the fabric structure which can dynamically change its dimensions and conformation, such as swell and create distortion of the fabric structure, in response to change in humidity, which may enlarge the size of the fabric pores thus improve thermal convection and enable direct moisture evaporation. The temperature responsive material T applied on the back surface of the fabric layer F can change from being hydrophilic to hydrophobic as it undergoes a sharp molecular conformational change when temperature changes, e.g., swelling closing the pores in the fabric structure. In this way, the back surface of the fabric F is hydrophilic helping with humidity management when wearer is at rest, and becomes hydrophobic to generate a dry sensation while pushing sweat through the fabric to the face surface for evaporative cooling.
[0078] The fabric layer F can comprise a first yarn which can be a synthetic or bio polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, a regenerated cellulose, alginate, proteins, chitosan, starch, lignocellulose fiber or any blend combination thereof. In addition, the fabric layer F encompassed herein can comprise a second yarn comprising a synthetic or bio polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, a regenerated cellulose, alginate, proteins, chitosan, starch, lignocellulose fiber or any blend combination thereof.
[0079] In an alternate embodiment, the responsive fabric 20 as depicted in Fig. 2 can comprise the temperature responsive material T applied on the face surface of the fabric layer F and the moisture response material M applied on top of the temperature responsive material T. Alternatively, it is encompassed a responsive fabric 30 wherein the moisture response material M is applied on the back surface of the fabric layer F, the temperature responsive material T subsequently applied on top of the response material M and thus positioned at the interface between the response material M and the wearer (see Fig. 3).
[0080] In some implementations, the moisture responsive materials can be positioned closer to the skin of the wearer while the temperature responsive materials can be positioned further away from the skin of the wearer. In yet some embodiments the moisture responsive materials and the temperature responsive materials can create a pattern, some of which are exemplified in Figs. 4 and 5. In some implementations, the pattern is designed so that create first area(s) of the fabric where the temperature responsive materials are closer to the wearer body while the moisture responsive materials are away from the wearer body, and second area(s) where the moisture responsive materials are closer to the wearer body while the temperature responsive material is away from the wearer. In some implementations, the first area(s) can comprise only moisture responsive materials while the second area(s) can comprise only the temperature responsive materials (or vice versa the first areas comprising thermal responsive materials while the second areas comprising the moisture responsive materials) creating the designed pattern. The moisture responsive materials areas and the temperature responsive materials areas can be adjacent one to another or can be spaced apart.
[0081] The stimuli responsive materials, such as the moisture responsive, temperature responsive or stress/strain responsive materials can be applied to one or more surfaces of the fabric in a desired pre-determined pattern. In some implementations, one or more stimuli responsive materials can be embedded within a responsive supporting polymer or polymer composite creating a responsive areas. In some implementations, the one or more stimuli responsive materials can be embedded within a nonresponsive supporting polymer layer to create a patterned array of responsive areas and nonresponsive areas.
[0082] As exemplified, moisture responsive materials, such as polyurethane and derivatives, cellulose microfibril/nanofibril and graphene blends, bacterial spores, liquid crystals are coated with or without a polymer matrix/adhesive on one side of the fabric, e.g., a face side of the fabric along the pores in the fabric structure which will swell and create distortion of fabric structure which will enlarge the size of the pores for improved thermal convection and enable direct evaporation cooling from skin. In some implementations, the moisture responsive material can change from being hydrophilic to hydrophobic as it undergoes a sharp conformational change when moisture goes above its lower critical value for non-stickiness and smooth sensation. In some embodiments, the moisture responsive materials can be hydrochromic that changes color when the material gets wet (moisture in the surrounding microclimate changes). For example, the moisture responsive material can comprise photonic crystals or liquid crystals embedded in elastic polymer where the elastic polymer is a moisture responsive, such as for example, cellulose, polyurethane, protein, algae or a blend of such moisture responsive materials. In one embodiment, the photonic crystals can be embedded with polymers, such as, polystyrene, poly(styrene-methyl methacrylate-acrylic acid), poly(styrene-b- isoprene), polystyrene-poly(2-vinylpyridine) or poly(methyl methacrylate). In one embodiment, the photonic crystals can be embedded with inorganic materials such as iron oxide, silicone dioxide or multilayer structural materials made with polymer coated inorganic nanomaterials or multilayer inorganic nanostructured materials. In one embodiment, the photonic crystals can be embedded with liquid crystals such as cellulose nanocrystals. The photonic crystals can be embedded in a hydrogel or flexible polymer, so that as the hydrogel swells or de-swells the particle spacing in the embedded photonic crystals changes causing color change.
[0083] In an example, the moisture responsive material comprises a water soluble lyotropic liquid crystal polymer and a moisture responsive polymer. When exposed to moisture, the moisture responsive polymer expands and exposes the water soluble lyotropic liquid crystal polymer to moisture, wherein, the liquid crystal polymer swells and become softer. The moisture responsive material can also comprise a dissolved lyotropic liquid crystal polymer and a moisture responsive polymer. When exposed to moisture, the moisture responsive polymer expands and exposes the dissolved lyotropic liquid crystal polymer to moisture, wherein, the solvent of the liquid crystal polymer is extracted by moisture and the liquid crystal polymer solidifies and gains a higher stiffness.
[0084] In another example, the thermal responsive material can be a thermotropic liquid crystal polymer having a certain glass transition or melting point. The environment temperature can be above or below the glass transition or melting point of thermotropic liquid crystal polymer. When the environment temperature is below the glass transition or melting point of thermotropic liquid crystal polymer and rises to or above its glass or melting transition point, the molecular structure of the thermotropic liquid crystal polymer becomes more disordered and the polymer become softer. When the environment temperature is above the glass transition or melting point of thermotropic liquid crystal polymer and it drops to or below its glass or melting transition point, the polymer molecules become more oriented and shows high mechanical properties as a consequence of the self-reinforcing properties derived from the macromolecular orientation thus becoming stiffer.
[0085] In some implementations, the fabric F can be engineered to comprise a patterned array of stimuli responsive region/area/zone and nonresponsive region/area/zone. For example, the stimuli responsive materials can be embedded within a nonresponsive supporting polymer layer (e.g., an elastic flexible supporting layer) creating the patterned array of responsive regions/areas/zones (i.e., zones where the stimuli responsive materials are embedded in the supporting polymer) and nonresponsive regions/areas/zones, such as zones with no stimuli responsive materials embedded therein.
[0086] In some embodiments, the moisture response material can be a composite material made of moisture response materials and a base polymer. The base polymer can be a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber. It is also encompassed that the moisture response material can be a blend of a cellulose microfibril/nanofibril and/or a graphene. Alternatively, moisture responsive material can be a bacterial spore with a cellulose microfibril/nanofibril base, or a bacterial spore and a polyurethane base. The bacterial spore is selected from non-pathogenic strains from for example bacillus genus, such as, Bacillus atrophaeus, Bacillus subtilis, Bacillus cereus, Bacillus megaterium, Bacillus thuringiensis, Bacillus stearothermophil. Alternatively, moisture responsive material can comprise lignin, lignin derivative, chitin, chitin derivative, natural or regenerated protein and derivatives, synthetic polymers (i.e., polylactic acid, polyhydroxyalkanoates, silicone polymers, etc.), cellulose and cellulosic materials, biomaterials, microorganisms, starch materials and inorganic materials (i.e., graphene, carbon, graphite, silicone, glass, metallic materials).
[0087] The back side of fabric surface, in some example embodiments, is coated with temperature responsive polymers, such as poly(N-isopropylacrylamide)(PNIPAM) and derivatives that change from being hydrophilic to hydrophobic as it undergoes a sharp conformational change when temperature goes above its lower critical solution temperature (LCST) (35-39°C). In this way, the surface of the fabric stays hydrophilic helping with humidity management when body is at rest; and becomes hydrophobic to generate a dry sensation and pushing sweat through the fabric to the outer side for evaporative cooling effect. In some embodiments, the temperature responsive material can be thermochromic that changes colors when temperature changes. For example, the temperature responsive materials can comprise photonic crystals embedded in elastic polymer that is a temperature responsive polymer such as Poly(N- isopropylacrylamide) or a blend of temperature responsive polymers. In some embodiments, the temperature response material can be a composite material made of temperature response materials and a base polymer. In a further embodiment, the base polymer can be a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber. The temperature responsive material can comprise shape memory materials (i.e. , Ti-Ni shape memory alloys, CU-AI- Zn based alloys, aliphatic polyesters (such as poly(£-caprolactone) (PCL), poly(lactide) (PLA)) and derivates, polyurethane based polymers, azobenzene based polymers), phase changing materials (i.e., paraffin waxes, poly(ethylene glycol)s and derivatives, fatty acids and derivatives, polyalcohols and derivatives), photochromatic materials, salvatochromatic materials, piezochromatic materials, mechanochromatic materials, natural or regenerated protein and derivatives, synthetic polymers, cellulose and cellulosic materials, biomaterials, microorganisms, starch materials and inorganic materials. In some implementations, one of the responsive materials can be strain or stress responsive material. The strain/stress responsive material can be applied to the face side, in one embodiment, and can change its dimensions (expands or shrinks), its conformation (to comply with the body curve, introduce changes to its physical properties, such as hygroscopicity, density, optical properties), its chemical structure (bonding or debonding, crosslinking, etc), its rigidity/elasticity or its color in response to a change of pressure/tension applied to the material. The strain/stress responsive material can become more stiff upon increased deformation of the fabric or increased compression applied to the fabric or can expand when stretched or compressed (e.g. , auxetic materials). Auxetic materials are materials that have negative Poisson’s ratio expanding (become thicker) in direction that is perpendicular to the applied force. For example, in response to change of the pressure applied to the material, e.g., slight swelling of a body part during activity or impact, the material can expand or soften (become more elastic) to provide more free sensation and better breathability or can shrink and stiffen for more of a hugged sensation and dampening of the impact. In some embodiments, the strain/stress responsive material release heat, such as for example rubber, or absorb heat when the material is stressed/strained.
[0088] In one embodiment, the strain/stress responsive material can comprise warming agents or cooling agents that are released upon force is applied to the fabric. Examples of the strain/stress responsive material that can stiffen upon force is applied are: crosslinked polymer networks such as fibroblasts, myocytes, neurons, actins, collagen) hydrogel, agarose gel, cellulose nanofiber based composite hydrogel, ethyleneglycol-functionalized polyisocyanopeptides hydrogel, Poly(methyl methacrylate) and poly(n-butyl acrylate) block copolymer hydrogel, or liquid metal / elastomer composites such as Galinstan liquid metal droplet/polydimethylsiloxane (PDMS) composites or nanocomposites such as carbon nanotube / polydimethylsiloxane composite, nano-SiC I polyurea nanocomposite, silicon dioxide/acrylonitrile butadiene rubber nanocomposite, graphene/poly(methyl methacrylate) (PMMA) nanocomposite. Examples of strain/stress responsive material that can soften upon force is applied can be a composite such as carbon fiber elastomer composite or nanocomposites.
[0089] In one embodiment, the stimuli responsive material can comprises self- healing agents that reinforce the fabric with extra rigidity, or elasticity, or durability, or repairs a damage to the fabric by crosslinking, curing, solidification, or material growth. The self-healing material can be a healing agent enclosed in microcapsules or fibers. Upon damage by environment stimuli such as straining or abrasion or moisture/thermal response of the shell of the microcapsule or the fiber, the encapsulated healing agent is released and self-healing is initiated. For example, the self-healing material can be isocyanate prepolymer enclosed by commercial polyurethane hardener and 1.4-butanediol shell. Once the enclosed isocyanate prepolymer is release under strain, it reacts with the polyurethane hardener and 1.4- butanediol and form an elastic polyurethane coating for extra protection and elasticity enhancement at the site of the fabric. In another example, the self-healing agent can be a squid ring teeth polymer which is self-healing in water so coating comprising a squid ring teeth polymer as self-healing agent can be reparable of any micro and macro defects when in contact with water, such as for example during laundering of the fabric. The self- healing material can also be microcapsule-catalyst-based self-healing, dual/multi- capsule-based self-healing, microcapsule-latent functionality system based self-healing and self-healing using the processing method of capsule catalysts. The self-healing material can be a self-healing polymer that contains specific reversible chemical bonds that allow multiple healing steps upon activation. These bonds include the diels-Alder reaction, radical-based systems, supramolecular interactions, ionic interactions, metal- ligan interactions. The self-healing material can be a polyelectrolyte coating made of positively and negatively charged polymers. The polyelectrolyte coating can be applied to one or more surfaces of the fabric F, such as, face surface, back surface, inner surfaces, or first or second surface of the at least one middle layer of the fabric F, or it can be applied to the one or more of the yarns, such as for example, the first yarn, the second yarn or the third yarn. In some implementations, enzymes can be incorporated into the self-healing material. The self-healing material can also be microorganisms or spores of microorganisms encapsulated or embedded in capsules, fibers, or a polymer matrix. When the capsules, fibers or the polymer matrix is activated by environmental stimulus, the microorganism or the spores will be released or exposed to environment, start to germinate and generate materials such as cellulose, protein, mycelium.
[0090] In some embodiments, the strain/stress responsive material can comprise a photonic pigment that can change color space in between particles changes (such as, for example, when the material is strained or stressed). For example, the strain/stress responsive materials can comprise photonic crystals embedded in elastic polymer materials or hydrogels (e.g., any suitable elastic materials selected from elastomers, rubbers, polymer hydrogels and aerogels, or blends of such elastic polymers).
[0091] In some embodiments, the strain/stress responsive response material can be a composite material made of strain/stress responsive response materials and a base polymer. The base polymer can be a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber. In further embodiments, the strain/stress response material can comprise a liquid crystal polymer.
[0092] The moisture responsive materials, temperature responsive materials and strain/stress responsive materials can be coated on either face side or the back side of the fabric or both sides of the fabric in solid or design pattern fashion, or coated on the yarn itself or be blended with other textile filaments or yarns. In some implementations, the fabric can comprise moisture responsive materials coupled to at least part of the back side of the fabric and strain/stress responsive materials coupled to at least part of the face side of the fabric, or temperature responsive materials coupled to at least part of the back side of the fabric and strain/stress responsive materials coupled to at least part of the face side of the fabric, or moisture responsive materials and temperature responsive materials coupled to at least part of the back side of the fabric and strain/stress responsive materials coupled to at least part of the face side of the fabric or any other suitable combination thereof.
[0093] In some implementations, the fabric can comprise a middle layer positioned between the face layer and the back layer of the fabric. The middle layer can comprise a yarn made with at least two responsive materials responding independently to environment stimuli. For example, the yarn included in the middle layer can comprise a moisture responsive material and a temperature responsive material, or a moisture responsive material and a strain/stress responsive response material, or a strain/stress responsive response material and a temperature responsive material. The yarn in the middle layer can be one or more yarns. In one embodiment, the fabric can be spacer fabric and the stimuli responsive materials can be coated or embedded into the spacer yarns.
[0094] The moisture responsive, temperature responsive materials and strain/stress responsive materials can improve fabric’s breathability by having yarn or coating that expand or shrink in response to raising in the temperature, humidity or pressure applied to the fabric. For example, the temperature responsive material can expand due to the change in temperature in the surrounding microclimate creating space with static air thus increasing the thermal insulation or such expansion can reduce the surface of contact with the wearer skin or reduce the pressure the fabric applies to the skin which will reduce the friction between the fabric and the skin of the wearer. Similarly, the moisture responsive materials can expand or reduce due to the change in moisture level which can create airflow for improved moisture management and can reduce friction by creating raising structure with fewer contact points with the skin. In addition, the first and/or second area(s) of the patterned fabric structure can curl or roll up/down in response to the temperature, moisture and/or pressure rise improving air convection, breathability of the fabric thus providing fabric with improved temperature, moisture and compression/flexibility management. In some embodiments, the patterned design of the first and second areas can cause at least parts of the fabric to raise in response to the change in temperature, moisture and/or strain/stress creating space between the wearer skin and the fabric or in-between two layers of fabric thus improving thermal insulation provided by such fabric, compression/elasticity of the fabric and moisture management. For example, parts of the fabric can raise by having yarns or coating expand or shrink in response to change of temperature, moisture/humidity or strain/stress. Having a yarn or coating that can shrink in response to change of temperature, moisture and/or pressure, and can crate areas which provide increased pressure to the wearer’s body, i.e., creating compression areas, for example. Moisture responsive yarn or thermal responsive yarn are finished with responsive polymers, such as PNIPAM and derivatives before fabricated into fabrics. When sweating, the fabric responds to moisture or temperature change and undergo shape changing to facilitate cooling, as the surface of the yarn changes from hydrophilic to hydrophobic for a dry sensation. The finish can also be applied to the inner face of the fabric after the fabric is fabricated. In some embodiments, the fabric responds to moisture, temperature, strain/stress change and undergo shape changing to facilitate compression or hugged sensation, as the yarn and the fabric shrinks for a compression/hugged sensation.
[0095] In some implementations, a moisture/temperature/pressure responsive materials comprise brush polymer finish or coat that can be used on fiber/yarn or fabric level. The moisture/temperature/pressure responsive brush polymer can undergo conformational change to create sensation of softness or smoothness. For example, mechanical characteristics of the brush polymer can change in response to the change of the moisture/temperature/pressure, such as reducing or increasing the stretchability of the fabric/fabric zones (areas) which will change the softness sensation (more stretchy areas will feel softer and/or smoother). In some implementation the brushed polymer may change on molecular level. For example, bottlebrush polymers can have phase changing side-chains that enable architectural control over both Young’s modulus and phase changing temperature (melting temperature Tm or glass transition temperature Tg. Bottlebrush polymers (BBPs), also called molecular (bottle)brushes, are a class of graft copolymers in which relatively short polymeric side chains are densely grafted via a covalent bond on a polymer backbone. For example, the brush polymers can be poly(dimethylsiloxane) (pDMS) bottlebrush elastomers with a backbone of polymers such as poly(methyl meth- acrylate) (PMMA), poly(benzyl methacrylate) (PBzMA), or poly(oligo(ethylene glycol) mono- methyl ether methacrylate) [P(OEOMA). In the crystalline or glassy state when the temperature T is smaller than the Tm or Tg, the bottlebrush polymers are more rigid/rough or hard. When the temperature changes, such as for example when the body temperature rises above Tm/Tg, the side-chains of the polymer undergo phase change from crystal state to a melt/glass state (rubbery state with Young’s modulus reducing by several orders of magnitude creating the sensation of softness or smoothness. The phase changing temperature of the brushed polymer and therefore their mechanical characteristics can be fine-tuned by tuning the degree of polymerization of side chains and the crosslink density. In some embodiments, multiple polymer layers of brush polymer can be used as coating, each polymer layer changing differently under stimuli (change of temperature)fine-tuning or tailoring the desired sensation/response. In some embodiments, the brush polymers can be selected from poly(valerolactone) - PVL, poly(n-butyl acrylate) - PnBA and poly( octadecyl acrylate- stat-docosyl acrylate) (poly(ODA-stat-DA)) copolymer. In some embodiments, the strain/stress responsive material that changes color in response to change in pressure can comprise bottlebrush polymers such as poly(norornene)-graft-poly(styrene))-block- (poly-(norbornene)-graft-poly(dimethylsiloxane).
[0096] The moisture response material can be selected form a synthetic polymer, or a natural material or a combination thereof. Preferably, it is encompassed that the moisture response material is a polyurethane and/or a polyurethane derivative. It is encompassed that the moisture response material is made of cellulose, protein, starch, algae, lignocellulose chitin or chitosan or a derivative of cellulose, protein, starch, algae, lignocellulose, chitin, chitosan, or a combination thereof. In some embodiments, the moisture response material can comprise a liquid crystal polymer.
[0097] Alternatively, the moisture response material can comprise bacterial spore, plant cell or a natural component generated by or separated from microorganisms, plants or animals or an artificial component that mimics the structure and function of bacterial spore, plant cell or a natural component generated by or separated from microorganisms, plants or animals.
[0098] Alternatively, in some embodiments, the moisture response material can be a composite material made of moisture response materials and a base polymer. The base polymer can be a polyurethane or a polyurethane derivative, or an organic silicon or derivative polymer, or a polyamide or derivative, or a polyester or derivative polymer, or an acrylic or derivative polymer, or a polyolefin or derivative polymer, or an ethyl acetate or derivative polymer, or protein based polymer, or starch based polymer, or a polysaccharide polymer, or a algal polymer, or a rubber.
[0099] It is also encompassed that the moisture response material is a blend of a cellulose microfibril/nanofibril and/or a graphene.
[00100] It is further encompassed that cooling agent that is highly thermal conductive and/or chemical agents that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of cooling perception such as cooling oils or cooling chemicals extracted from cooling oils with or without encapsulation can be coated together with moisture responsive materials and/or the temperature responsive material such as polyurethane and derivatives, cellulose microfibril/nanofibril and graphene blends, bacterial spores and/or thermal responsive materials such as polyurethane or polyurethane copolymer or composite on the back side of the fabric. When these responsive materials responding to moisture or temperature change for better breathability, cooling oils or cooling chemicals diffuse out and generate cooling sensation on skin. The cooling oils can be plant oils extracted from plants such as peppermint, spearmint, jojoba, tea tree, eucalyptus globulus and eucalyptus radiate, or any combination thereof. For example, when the temperature/moisture/pressure changes, the moisture, temperature or strain/stress responsive materials can expand creating openings in the material for air flow and easy diffuse paths to the wearer skin for cooling sensation.
[00101] Similarly, a warming agent that is thermal insulative and/or chemical agents that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of warming perception such as warming oils or warming chemicals extracted from these oils with or without encapsulation can also be coated together with strain/stress materials, moisture responsive materials and/or the temperature responsive material such as polyurethane and derivatives, cellulose microfibril/nanofibril and graphene blends, bacterial spores and/or thermal responsive materials such as polyurethane or polyurethane copolymer or composite on the back side of the fabric. When these responsive materials responding to moisture or temperature change for better breathability, warming oils or warming chemicals diffuse out and generate warming sensation on skin, to further stimuli the sweat glands for more sweat while the warming sensation inhibits the generation of wet perception. In some implementations, when the temperature changes, the temperature responsive yarn/fabric areas can shrink generating compression to the adjacent body part while the warming oils generate warming sensation. The combined sensation of compression and warmth can increase or simulate the sensation of being hugged.
[00102] The warming oils can be plant oils extracted from plants such as black pepper, cardamom, clove bud, ginger, juniper berry, marjoram and rosemary, or any combination thereof.
[00103] Similarly, fragrant oils or fragrant chemicals extracted from these oils with or without encapsulation can also be coated together with moisture responsive materials and/or the temperature responsive material. When these responsive materials responding to moisture or temperature change, fragrant oils or fragrant chemicals diffuse out and generate smell/aroma around the wearer which can stimulate or calm the user. Similarly, skin absorbable nutrient can also be coated to the fabric together with moisture responsive materials, temperature responsive material and or the stress/strain responsive material such that when such materials respond to the applied stimuli (change in temperature, moisture or stress) nutrient can be released to be absorbed through the skin.
[00104] In one embodiment, the fabric can comprises at least one pigment which can change a colour as result of an stimuli (moisture, temperature or stress/strain).
[00105] The temperature response material as encompassed herein changes from being a hydrophilic with a high moisture regain level to a hydrophobic with a lower moisture regain level when a temperature in a neighboring climate increases above a lower critical temperature.
[00106] As described herein, temperature responsive materials such as polyurethane or polyurethane copolymer or composite can be coated on the back side of the fabric, and moisture responsive materials are coated on the face side of the fabric. When body temperature rise, the temperature responsive material expands to create big pores in its own structure and the fabric structure. The enlarged pore size improves the breathability of the fabric and the thermal convection in between the microenvironment and the ambient environment. While sweat is wicked out from the back side of the fabric to the face side of the fabric, the moisture responsive material responds to the moisture and expands also which further enlarges the pore size of the fabric and facilitates the evaporative cooling effect by wicking water around.
[00107] Alternatively, temperature responsive materials can also be first coated on the back side of the fabric, and moisture responsive materials are further coated on top of the temperature responsive material layer with a pattern or on the face side of the fabric. When body temperature rises, the temperature responsive material expands to create big pores in its own structure and the fabric structure. The enlarged pore size improves the breathability of the fabric and the thermal convection in between the microenvironment and the ambient environment. With sweat absorption, the moisture responsive material expands to further enlarge the pore size of the fabric while creating bulged structures to raise the fabric away from the body skin for improved thermal convection and reduced friction
[00108] Temperature responsive materials can also be alternatively first coated on the back side of the fabric or on the face side of the fabric, and moisture responsive materials are further coated on top of or adjacent to the thermal responsive material layer with a pattern. [00109] The temperature response material as encompassed herein is a polyurethane, a polyurethane copolymer or a composition thereof, preferably a poly(N- isopropylacrylamide) and/or its derivatives and/or its copolymers and/or a combination thereof. The lower critical temperature of the temperature response mate is preferably in a range of 34°C-40°C.
[00110] Responsive materials are printed onto targeted material by screen printing, jet printing, or additive manufacturing. The responsive materials can be in solution, melt or powder form for the printing process. Vacuum, heating or heating compression can be used to help the coating materials penetrate into/bond to the fabric. The responsive materials are responsive to environment stimuli such as moisture, heat, uv light or mechanical strains by change of its dimension, color or mechanical characteristics.
[00111] It is encompassed that the moisture response material is applied to the first yarn and the temperature responsive material is applied to the second yarn of the fabric layer. The first yarn can be a synthetic polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, alginate, proteins, chitosan, starch, a lignocellulose fiber, or a combination thereof. The second yarn can comprise a synthetic polymer, a biosynthetic polymer, a natural material based fiber such as a cellulose, alginate, proteins, chitosan, starch, a lignocellulose fiber or combination thereof. In implementations where the fabric comprises middle layer positioned between the face surface and the back surface of the fabric, such middle layer can comprise a third yarn where one or more stimuli responsive materials can be applied to with at least two responsive materials responding independently to environment stimuli. The third yarn can comprise a synthetic polymer, a biosynthetic polymer, a natural material based fiber such a cellulose, alginate, proteins, chitosan, starch, a lignocellulose fiber or combination thereof. In one embodiment, the middle layer can be a spacer fabric having spacer yarn and one or more stimuli responsive materials can be applied to the spacer yarn with at least two responsive materials responding independently to environment stimuli. The spacer yarn can comprise a synthetic polymer, a biosynthetic polymer, a natural material based fiber such a cellulose.
[00112] As encompassed herein, the fabric described can be used in any type of article of apparel including shirts, headwear, coats, jackets, pants, underwear, gloves, socks, and footwear, or outdoor exercise accessories such as sleeping bags, or home textiles such as pillow covers, mattress covers. The moisture responsive material can be applied in a pattern along pores formed in a fabric structure. Fig. 5 illustrates an article of apparel such as a shirt 100 where responsive materials are applied in various patterns such that one responsive material such as for example temperature responsive material T can be applied on the back surface while the moisture responsive material M can be applied on the face surface of the fabric creating first area(s) 110 of the fabric where the temperature responsive materials T are closer to the wearer body while the moisture responsive materials M are away from the wearer body. The article of apparel 100 can further comprise second area(s) 120 where the moisture responsive materials M are closer to the wearer body while the temperature responsive material T is away from the wearer. In some implementations, the first area(s) can comprise only moisture responsive materials M while the second area(s) can comprise only the temperature responsive materials T (or vice versa the first areas comprising thermal responsive materials T while the second areas comprising the moisture responsive materials M) creating the designed pattern. In some implementations, the moisture responsive materials areas and the temperature responsive materials areas can be adjacent one to another or can be spaced apart. The article of apparel 100 can further comprise third area(s) 130 where at least a strain/stress responsive material is applied alone or combined with moisture responsive material and/or temperature responsive material. The first, second and/or third area(s) of the patterned fabric structure of the shirt 100 can curl or roll up/down in response to the temperature, moisture and/or pressure rise improving air convection, breathability of the fabric thus providing fabric with improved temperature, moisture and compression/flexibility management.
[00113] The fabric encompassed is a weft or warp knitted fabric or a woven fabric or a nonwoven fabric or a braided fabric, 3D printed fabric or a laminated fabric. The stimuli responsive materials can be in a form of an ink which can be applied to the fabric surface or yarn surface by coating (e.g., spray coating), bonding, inkjet printing, screen printing. Alternatively, the stimuli responsive materials can be in a form a pallet that can be applied to the fabric surface or yarn surface by coating (e.g., spray coating) or printing (e.g., laser printing or 3D printing. Alternatively, the stimuli responsive materials can be in a form a membrane that can be applied to the fabric surface by lamination, bonding or printing (e.g., engraved screen printing or transfer printing. The fabric described herein allows flexibility in pattern design and pattern size (complex pattern with no repeated unit is possible). Fig. 4 illustrates some examples of possible patterns for the moisture responsive material and/or temperature responsive materials application on the fabric. The moisture responsive material and the temperature responsive material can be applied using the same design pattern or different design pattern. The design patterns illustrated in Fig. 4 are for illustration purposes and persons skilled in the art would understand that any other design pattern can be used to apply the moisture responsive material and/or the temperature responsive materials encompassed herein. Multiple coating materials can be applied with one coating process by use of multiple heads or adjusting the coating materials laid on the surface. It is also provided that the method of manufacture of the fabric described herein allows creating colored and multifunctional coatings in one coating process. High precision and high magnitude coating pattern structure with variable dimension such as the width and thickness of lines in the pattern can be applied as encompassed herein. The method of fabricating the fabric described herein allows to avoid application of heat and pressure on the surface of targeted material.
[00114] While the disclosure has been described in connection with specific embodiments thereof, it will be understood that it is capable of further modifications and this application is intended to cover any variations, uses, or adaptations including such departures from the present disclosure as come within known or customary practice within the art and as may be applied to the essential features hereinbefore set forth, and as follows in the scope of the appended claims.

Claims

WHAT IS CLAIMED IS:
1. A fabric comprising: a fabric layer comprising a first yarn forming a face surface facing an ambient environment and a second yarn forming a back surface facing a wearer; and at least two stimuli responsive materials applied to at least portion of the fabric, the at least two responsive material are different materials responding independently to environment stimuli, wherein one of the responsive material is a temperature response material which dynamically changes its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of a temperature or a moisture responsive material which dynamically changes its dimensions, conformation, chemical structure, color or its rigidity/elasticity in response to a change of moisture in an environment.
2. The fabric of clam 1 , wherein the second responsive material of the at least two stimuli responsive materials is a strain/stress responsive material that dynamically changes its dimensions, chemical structure, rigidity/elasticity or its color in response to a force applied to the fabric.
3. The fabric of claim 2, wherein the strain/stress responsive material is applied to the face surface of the fabric and the temperature responsive or moisture responsive material is applied to the back surface of the fabric.
4. The fabric of claim 1 , wherein the fabric comprises three stimuli responsive materials, a first responsive material is a temperature responsive material, a second responsive material is a moisture responsive material and a third responsive material is a strain/stress responsive material.
5. The fabric of claim 1 , wherein the moisture response material is applied to the face surface of the fabric layer and a temperature responsive material is applied to the back surface of the fabric layer. The fabric of claim 1 , wherein the moisture response material is applied to the back surface of the fabric layer and the temperature responsive material is applied to the face surface of the fabric layer. The fabric of claim 1 , wherein the temperature responsive material is applied to the face surface of the fabric layer and the moisture response material is applied over the temperature responsive material. The fabric of claim 1 , wherein the moisture responsive material is applied to the back surface of the fabric layer and the temperature response material is applied over the moisture responsive material. The fabric of claim 2, wherein the moisture responsive material is applied to the back surface of the fabric layer and the strain/stress response material is applied to the face surface of the fabric layer. The fabric of claim 2, wherein the temperature responsive material is applied to the back surface of the fabric layer and the strain/stress response material is applied to the face surface of the fabric layer. The fabric of claim 2, wherein the temperature responsive material is applied to the face surface of the fabric layer and the strain/stress response material is applied to the back surface of the fabric layer. The fabric of any one of claims 1-1 1 , wherein the fabric comprises a face layer, a back layer and a middle layer positioned between the face layer and the back layer of the fabric. The fabric of claim 12, wherein the middle layer comprises a third yarn comprising at least two responsive materials responding independently to environment stimuli. The fabric of any one of claims 1-13, wherein the moisture response material is selected form a synthetic polymer, a natural material, or a combination thereof. The fabric of any one of claims 1-14, wherein the moisture response material is at least one of a polyurethane and a polyurethane derivative. The fabric of any one of claims 1-14, wherein the moisture response is a liquid crystal. The fabric of any one of claims 1-14, wherein the moisture response material is made of cellulose, protein, starch, algae, lignocellulose chitin, chitosan, or a derivative thereof. The fabric of any one of claims 1-14, wherein the moisture response material is bacterial spore; a plant cell; a microorganism; a natural component generated by or separated from microorganisms, plants or animals; or an artificial component that mimics the structure and function of said moisture response material. The fabric of any one of claims 1-14, the moisture response material is a composite material made of moisture response materials and a base polymer. The fabric of claim 14, wherein the moisture response material is a blend of a cellulose microfibril/nanofibril and/or a graphene. The fabric of claim 19, wherein the base polymer is a polyurethane, an organic silicon, a polyamide, a polyester, an acrylic, a polyolefin, an ethyl acetate, or a derivative thereof. The fabric of claim 19, wherein the base polymer is a protein based polymer, a starch based polymer, a polysaccharide polymer, a algal polymer, or a rubber. The fabric of any one of claims 1 -22, wherein the moisture response material comprises photonic crystals embedded in a polymer, an inorganic material, a multilayered structural material made with polymer coated inorganic nanomaterial, multilayered inorganic nanostructured material, or liquid crystals, wherein the photonic crystals dynamically changes its color when the moisture in the environment changes. The fabric of any one of claims 1 -23, wherein the moisture response material comprises a brush polymer. The fabric of any one of claims 1 -23, wherein the moisture response material comprises a liquid crystal polymer or a liquid crystal dispersed polymer. The fabric of any one of claims 1-25, wherein the moisture responsive material changes its rigidity/elasticity, dimensions, confirmation, chemical structure or color in response to a humidity change. The fabric of any one of claims 1-26, wherein the moisture responsive material comprises a water soluble lyotropic liquid crystal polymer and a moisture responsive polymer, whereas upon exposure to moisture, the moisture responsive polymer expands and exposes the water soluble lyotropic liquid crystal polymer to moisture, and wherein the liquid crystal polymer swells and become softer. The fabric of any one of claims 1-26, wherein the moisture responsive material comprises a dissolved lyotropic liquid crystal polymer and a moisture responsive polymer, whereas upon exposure to moisture, the moisture responsive polymer expands and exposes the dissolved lyotropic liquid crystal polymer to moisture, and wherein the solvent of the liquid crystal polymer is extracted by moisture and the liquid crystal polymer solidifies and gains a higher stiffness. The fabric of any one of claims 1 -27, wherein the temperature response material changes its rigidity/elasticity, dimensions, confirmation, chemical structure or color in response to a temperature change. The fabric of any one of claims 1-29, wherein the temperature response material changes from being a hydrophilic with a high moisture regain level to a hydrophobic with a lower moisture regain level when a temperature in a neighboring climate increases above a lower critical temperature. The fabric of claim 30, wherein the temperature response material is a poly(N-isopropylacrylamide), a derivative thereof, a copolymer thereof, or a combination thereof. The fabric of claim 31 , wherein the lower critical temperature is between 34°C- 40°C. The fabric of any one of claims 1-32, wherein the temperature response material is a polyurethane, a polyurethane copolymer or a combination thereof. The fabric of any one of claims 1 -32, wherein the temperature response material is a composite material made of temperature response materials and a base polymer. The fabric of claim 34, wherein the base polymer is a polyurethane, an organic silicon, a polyamide, a polyester, an acrylic, a polyolefin, an ethyl acetate, or a derivative polymer thereof. The fabric of claim 34, wherein the base polymer is a protein based polymer, a starch based polymer, a polysaccharide polymer, a algal polymer, or a rubber. The fabric of any one of claims 1-36, wherein the temperature responsive material comprises photonic crystals embedded in a temperature responsive polymer or a blend of temperature responsive polymers. The fabric of any one of claims 1-37, wherein the temperature response material comprises a brush polymer. The fabric of any one of claims 1-37, wherein the temperature response material comprises a liquid crystal polymer or liquid crystal dispersed polymer. The fabric of claim 39, wherein the liquid crystal polymer is thermotropic. The fabric of claim 40, wherein glass transition or melting point of the thermotropic liquid crystal polymer is above the environment temperature or below the environment temperature. The fabric of claim 2, wherein the strain/stress responsive material changes its rigidity/elasticity, dimensions or color in response to a force is applied to at least part of the fabric. The fabric of claim 42, wherein the strain/stress responsive response material is a composite material made of strain/stress responsive response materials and a base polymer. The fabric of claim 43, wherein the base polymer is a polyurethane, an organic silicon, a polyamide, a polyester, an acrylic, a polyolefin, an ethyl acetate, or a derivative polymer thereof. The fabric of claim 43, wherein the base polymer is a protein based polymer, a starch based polymer, a polysaccharide polymer, an algal polymer, or a rubber. The fabric of any one of claims 43-45, wherein the strain/stress responsive material comprises a brush polymer. The fabric of any one of claims 43-45, wherein the strain/stress response material comprises a liquid crystal polymer. The fabric of any one of claims 43-45, wherein the strain/stress responsive material comprises photonic crystals embedded in an elastic polymer or a blend of elastic polymers. The fabric of any one of claims 43-45, wherein the strain/stress responsive material stiffens in response to the force, the strain/stress responsive material being selected from crosslinked polymer networks, any suitable hydrogel, any suitable liquid metal and elastomer composite, or any suitable nanocomposite. The fabric of any one of claims 43-45, wherein the strain/stress responsive material softens in response to the force, the strain/stress responsive material being selected from a carbon fiber and elastomer composite or a nanocomposite. The fabric of any one of claims 1-50, further comprising at least one cooling agent that is thermally conductive and/or a chemical agent that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of cooling perception. The fabric of claim 51 , wherein the at least one cooling agent is a cooling oil, a cooling oil extract, a synthesized chemical with identical chemical structure to a cooling oil extract or a bioprocessed chemical with identical chemical structure to a cooling oil extract. The fabric of claim 51 or 52, wherein the at least one cooling agent is encapsulated by or incorporated with at least one of the moisture response material and the temperature responsive material. The fabric of any one of claims 51-53, wherein the at least one cooling agent is a cooling oil extracted from a peppermint plant, a spearmint plant, a jojoba, a tea tree, a eucalyptus globulus, a eucalyptus radiata or a combination thereof. The fabric of any one of claims 1-54, further comprising at least one warming agent that is thermally insulative or reflective and/or a chemical agent that activate cutaneous transient receptor potential (TRP) channels that triggers the generation of warming perception. The fabric of claim 55, wherein the at least one warming agent is a warming oil, a warming oil extract, a synthesized chemical with identical chemical structure to a warming oil extract, or bioprocessed chemical with identical chemical structure to a warming oil extract. The fabric of claim 55 or 56, wherein the at least one warming agent is encapsulated by or incorporated with at least one of the moisture response material and the temperature responsive material. The fabric of any one of claims 55-57, wherein the at least one warming agent is a warming oil extracted from a black pepper, a cardamon, a clove bud, a ginger, a juniper berry, a marjoram, a rosemary, or a combination thereof. The fabric of any one of claims 1-58, wherein the fabric further comprises at least one self-healing agent that reinforces the fabric with extra rigidity or elasticity or durability, or repairs a damage to the fabric by crosslinking, curing, solidification, or material growth. The fabric of claim 59, wherein the self-healing material is a healing agent enclosed in microcapsules or fibers, wherein upon damage by environment stimuli, the encapsulated healing agent is released and self- healing is initiated. The fabric of claim 60, wherein the environment stimuli is s straining, abrasion or moisture/thermal response of the shell of the microcapsule or the fiber. The fabric of any one of claims 59-61 , wherein the self-healing material is a microcapsule-catalyst-based self-healing material, a dual/multi-capsule- based self-healing material, a microcapsule-latent functionality system based self-healing material or a self-healing using a processing method of capsule catalysts material. The fabric of any one of claims 59-62, wherein the self-healing material is isocyanate prepolymer enclosed by a polyurethane hardener and 1.4- butanediol shell. The fabric of any one of claims 59-62, wherein the self-healing material is a self-healing polymer that contains specific reversible chemical bonds that allow multiple healing steps upon activation. The fabric of claim 64, wherein the reversible chemical bonds are diels- Alder reaction, radical-based systems, supramolecular interactions, ionic interactions, or metal-ligand interactions. The fabric of any one of claims 59-66, wherein the self-healing material is a polyelectrolyte made of positively and negatively charged polymers. The fabric of any one of claims 59-66, wherein the self-healing material is enclosed microorganisms or spores of microorganisms that grow and generate reinforce materials. The fabric of any one of claims 1-67, further comprising at least one fragrant agent or anti-stink agent. The fabric of any one of claims 1-68, further comprising at least one skin absorbable nutrient. The fabric of any one of claims 1-69, further comprising at least one pigment. The fabric of any one of claims 1-70, wherein the moisture responsive material is applied in a pattern along pores formed in the fabric layer structure. The fabric of any one of claims 1-71 , wherein the fabric is a weft, a warp knitted fabric, a woven fabric, a non-woven fabric, a braided fabric, or 3D printed fabric. The fabric of any one of claims 1-72, wherein the first yarn is a synthetic polymer, a biosynthetic polymer, or a natural material based fiber. The fabric of any one of claims 1-73, wherein the second yarn comprises a biosynthetic polymer, or a natural material based fiber. The fabric of claim 73 or 74, wherein the natural material based fiber is a cellulose, alginate, proteins, chitosan, starch, a lignocellulose fiber, or a combination thereof. An article of apparel comprising the fabric of any one of claims 1 -75.
PCT/CA2023/050606 2022-05-26 2023-05-04 Responsive fabric and method of manufacturing of responsive fabric WO2023225739A1 (en)

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