WO2023217175A1 - 一种密封型弹片插座端子 - Google Patents

一种密封型弹片插座端子 Download PDF

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Publication number
WO2023217175A1
WO2023217175A1 PCT/CN2023/093197 CN2023093197W WO2023217175A1 WO 2023217175 A1 WO2023217175 A1 WO 2023217175A1 CN 2023093197 W CN2023093197 W CN 2023093197W WO 2023217175 A1 WO2023217175 A1 WO 2023217175A1
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WO
WIPO (PCT)
Prior art keywords
elastic piece
bending
socket terminal
sealed
pressure plate
Prior art date
Application number
PCT/CN2023/093197
Other languages
English (en)
French (fr)
Inventor
车敏
Original Assignee
菲尼克斯亚太电气(南京)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 菲尼克斯亚太电气(南京)有限公司 filed Critical 菲尼克斯亚太电气(南京)有限公司
Publication of WO2023217175A1 publication Critical patent/WO2023217175A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/10Sockets for co-operation with pins or blades
    • H01R13/11Resilient sockets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted

Definitions

  • the present application relates to the technical field of terminals, and in particular to a sealed spring-type socket terminal.
  • Terminals are the most commonly used parts in automobile connectors. They are used to transmit current or signals and are the carrier for electrical connections. As automobile electrical functions become more and more abundant, the miniaturization, modularization and reliability of connectors have become the three major connectors. development trend.
  • a convex bump 600 is usually added to the elastic piece of the socket terminal.
  • adding the convex bump 600 to the elastic piece will increase the difficulty of manufacturing the socket terminal.
  • the mold used to manufacture the convex bump 600 in the socket terminal has a fixed shape, and the molding size of the convex bump 600 in the socket terminal can only be adjusted by replacing this part of the mold component, which is a cumbersome process.
  • the size of the convex bump 600 is small, which will increase the pin wear of the plug terminal after repeated plugging and unplugging, affecting the smooth plugging and unplugging of the plug terminal, and destroying the stability of the connection between the plug terminal and the socket terminal.
  • the purpose of this application is to provide a sealed spring-type socket terminal, the plug terminal can be inserted and pulled out smoothly, the manufacturing process is simple, and the adjustment of the mold is convenient.
  • a sealed shrapnel socket terminal including:
  • the crimping tail is used to fix the wire
  • the body is connected to the crimping tail.
  • the body includes a pressure plate and a first elastic piece.
  • the first elastic piece is formed by bending the end of the body.
  • the first elastic piece faces the pressure plate.
  • a first bending protrusion is bent on one side of the plug terminal. When the pin of the plug terminal is inserted between the pressing plate and the first elastic piece, the side wall of the pin abuts the first elastic piece.
  • a bending protrusion is provided with bending portions on both sides of the first bending protrusion.
  • a second elastic piece is bent on the body, and the second elastic piece is arranged below the first elastic piece.
  • the pin is inserted between the pressure plate and the first elastic piece, time, the second elastic piece hits Lean on the first elastic piece.
  • the second elastic piece is bent toward one side of the pressure plate and provided with a second bending protrusion.
  • the second bending protrusion abuts on the side of the first elastic piece facing away from the pressure plate.
  • the inclination angle of the second elastic piece relative to the pressure plate is adjustable.
  • a limiting portion is bent on the body, and the limiting portion is provided below the first elastic piece.
  • the pressure plate is bent with a protrusion on one side toward the first elastic piece.
  • the pin When the pin is inserted between the pressure plate and the first elastic piece, the pin The side walls are against the protrusion.
  • the body is an integrally bent box-shaped structure
  • the first elastic piece is formed in the box-shaped structure
  • the resisting plate is a side wall of the box-shaped structure.
  • the crimping tail is integrally formed with the body.
  • the crimping tail is bent and provided with a wiring pressing piece, and the wiring pressing piece can be bent and crimped to fix the conductor.
  • the first elastic piece is formed by bending the end of the body, and the body and the first elastic piece are integrally formed.
  • the manufacturing process is simple; when the pin of the plug terminal is inserted between the pressure plate and the first elastic piece At this time, the side wall of the pin is against the first bending protrusion, and the elastic restoring force of the first elastic piece causes the first protrusion to squeeze the pin, which can effectively increase the stability of the connection, and the pin is connected to the first bending protrusion.
  • the contact area of the bent protrusions is large, which effectively reduces the wear of the pins and ensures smooth insertion and extraction of the plug terminals.
  • the forming size of the first bending protrusion can be adjusted by simply adjusting the angular position of part of the mold components used to form the first bending protrusion, and the mold adjustment is convenient.
  • Figure 1 is a schematic structural diagram of a convex bump on a plug terminal in the prior art
  • Figure 2 is a cross-sectional view of the sealed spring-type socket terminal provided by this application.
  • Figure 3 is a cross-sectional view of the connection between the sealed spring-type socket terminal and the plug terminal of the present application
  • FIG. 4 is a schematic structural diagram of the sealed spring-type socket terminal provided by this application.
  • Figure 5 is a schematic diagram of the connection between the sealed spring-type socket terminal and the plug terminal provided by the present application.
  • connection should be understood in a broad sense.
  • it can be a fixed connection, a detachable connection, or an integral body.
  • It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements.
  • the specific meanings of the above terms in this application can be understood on a case-by-case basis.
  • the term “above” or “below” a first feature on a second feature may include direct contact between the first and second features, or may also include the first and second features. Not in direct contact but through additional characteristic contact between them.
  • the terms “above”, “above” and “above” a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature.
  • “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • this embodiment provides a sealed shrapnel socket terminal, which includes a crimping tail 100 and a body 200.
  • the crimping tail 100 is used to fix the wire, and the body 200 and the crimping tail 100 Connection, the body 200 includes a pressure plate 210 and a first elastic piece 300.
  • the first elastic piece 300 is formed by bending the end of the body 200.
  • the first elastic piece 300 is bent toward one side of the pressure plate 210 and is provided with a first bending protrusion 310. , when the pin 510 of the plug terminal 500 is inserted between the pressing plate 210 and the first elastic piece 300 , the side wall of the pin 510 abuts the first bending protrusion 310 .
  • the first elastic piece 300 is formed by bending the end of the body 200.
  • the body 200 and the first elastic piece 300 are integrally formed, and the manufacturing process is simple; when the pin 510 of the plug terminal 500 is inserted into the resisting plate 210 and the first When there is a spring piece 300 between them, the side wall of the pin 510 is against the first bending protrusion 310, and the elastic restoring force of the first spring piece 300 causes the first protrusion to squeeze the plug pin 510, which can effectively increase the stability of the connection.
  • the contact area between the pin 510 and the first bending protrusion 310 is large, which effectively reduces the wear of the pin 510 and ensures smooth plugging and unplugging of the plug terminal 500.
  • first bending protrusion 310 is formed by bending, and the adjustment of the molding size of the first bending protrusion 310 can be completed by adjusting the angular position of some mold components used to form the first bending protrusion 310. Easy to adjust.
  • the shape of the first bending protrusion 310 may be but is not limited to an arc shape to facilitate manufacturing and molding. Further, the first bending protrusion 310 is provided at the end of the first elastic piece 300 . Furthermore, bending portions 311 are provided on both sides of the first bending protrusion 310, and the bending portions 311 are used to release stress when the first elastic piece 300 is deformed. Preferably, the bending portion 311 may be, but is not limited to, an arc transition.
  • the crimping tail 100 and the body 200 are integrally formed to facilitate mass production.
  • the sealed elastic piece socket terminal can be, but is not limited to, integrally stamped and formed.
  • the material of the sealed spring-clamp socket terminal may be, but is not limited to, copper alloy. Copper alloy has high performance and is conducive to the integral stamping and molding of the sealed spring-clamp socket terminal.
  • the crimping tail 100 is bent and provided with a wiring pressing piece 110.
  • the wiring pressing piece 110 can bend and crimp the fixed wire, and the wiring method is simple and reliable.
  • a groove 120 is provided on the inner side of the crimping tail 100. When the wiring pressing piece 110 presses the wire against the crimping tail 100, the wire will be bent and embedded in the groove 120, making the crimping of the wire easier. stable.
  • the body 200 is a box-shaped structure that is integrally bent and formed.
  • the first elastic piece 300 is formed in the box-shaped structure.
  • the pressing plate 210 is a side wall of the box-shaped structure.
  • the integrally formed box-shaped structure is convenient for manufacturing and production, and is convenient for plugging.
  • the terminal 500 is connected to the sealed spring clip socket terminal.
  • the first elastic piece 300 is formed in a box-shaped structure, which is convenient for storage and can effectively prevent the first elastic piece 300 from being deformed due to bumping, pulling or squeezing, thereby avoiding affecting the sealed elastic piece socket terminal. usage performance.
  • a second spring piece 400 is bent on the body 200 .
  • the second spring piece 400 is disposed below the first spring piece 300 .
  • the pin 510 is inserted into the pressure plate 210 and the first spring piece 300
  • the second elastic piece 400 abuts against the first elastic piece 300.
  • the second elastic piece 400 squeezes the first elastic piece 300, thereby assisting the first elastic piece 300 in squeezing the pin 510, so that the pin 510 is more firmly inserted between the pressure plate 210 and the first elastic piece 300.
  • the second elastic piece 400 is formed by bending from the side wall of the box-shaped structure to facilitate manufacturing.
  • the entire surface of the sealed spring-loaded socket terminal is provided with a plating layer.
  • the material of the plating layer can be gold, silver, nickel, tin or other materials, and is not limited here.
  • a plating layer is usually added to the surface of the plug terminal 500 . Due to differences in the conductivity, friction coefficient, softness and hardness of the coating, in order to prevent the pin 510 from sliding between the pressure plate 210 and the first elastic piece 300 without damaging the coating, it is necessary to adjust the plug terminals with different coatings.
  • the pin 510 of 500 provides different extrusion forces.
  • the inclination angle of the second elastic piece 400 relative to the pressure plate 210 is adjustable, and then the extrusion force of the second elastic piece 400 on the first elastic piece 300 is adjustable, which can effectively change the first bend.
  • the squeezing force of the folding protrusion 310 on the pin 510 makes the sealed elastic sheet socket terminal adaptable to the plug terminal 500 of various plating layers.
  • the plating material of the sealed spring-clamp socket terminal may be the same as the plating material of the plug terminal 500 , or may be different from the plating material of the plug terminal, which will not be further limited here.
  • the second elastic piece 400 is bent toward one side of the pressure plate 210 and is provided with a second bending protrusion 410.
  • the second bending protrusion 410 is formed.
  • the lift 410 abuts on the side of the first elastic piece 300 facing away from the pressing plate 210 .
  • the shape of the second bending protrusion 410 may be but is not limited to an arc shape to facilitate manufacturing and molding.
  • the design of the second bending protrusion 410 can effectively prevent the end of the second elastic piece 400 from contacting the first elastic piece 300 and scratching the first elastic piece 300, thereby affecting the smoothness of insertion and extraction.
  • first elastic piece 300 and the second elastic piece 400 are both bent and formed multiple times, which is beneficial to the stress and strain relief of the first elastic piece 300 and the second elastic piece 400 .
  • a limiting portion 220 is bent on the body 200 .
  • the limiting portion 220 is disposed below the first elastic piece 300 .
  • the limiting portion 220 can effectively prevent the first elastic piece 300 from over-bending.
  • the fatigue elasticity of the first elastic piece 300 will be damaged due to folding, thereby improving the service life of the sealed elastic piece socket terminal.
  • the limiting portion 220 is formed by bending the side wall of the box-shaped structure to facilitate manufacturing.
  • both the limiting portion 220 and the second elastic piece 400 are formed by bending from the same side wall of the box structure.
  • the pressure plate 210 is bent with a protrusion 211 on one side toward the first elastic piece 300 .
  • the side wall of pin 510 abuts protrusion 211 .
  • a clamp mouth with a certain gap is formed between the first bending protrusion 310 and the protrusion 211, and the contact conduction is achieved through the cooperation between the clamp mouth and the pin 510.
  • the protrusion 211 is formed by stamping.
  • the pin 510 squeezes the first bending protrusion 310 so that the first elastic piece 300 bends toward the second elastic piece 400 and engages with the second elastic piece 400 of the second elastic piece 400 .
  • the bending protrusion 410 contacts, the second elastic piece 400 bends, and then the second elastic piece 400 assists the first elastic piece 300 to press the pin 510 on the protrusion 211, the connection is stable, and the limiting part 220 effectively prevents the first elastic piece 300 from Excessive bending improves the service life of the sealed shrapnel socket terminal.

Abstract

本申请属于接线端子技术领域,公开了一种密封型弹片插座端子,密封型弹片插座端子包括压接尾部和本体,压接尾部用于连接导线,本体与压接尾部连接,本体包括抵压板和第一弹片,第一弹片由本体的端部弯折形成,第一弹片朝向抵压板的一侧弯折设置有第一弯折凸起,当插头端子的插针插接于抵压板和第一弹片之间时,插针的侧壁抵靠于第一弯折凸起,第一弯折凸起的两侧均设置有弯折部。本申请提供的密封型弹片插座端子,制造过程简单,能有效增加连接的稳定性,降低插针的磨损,插头端子插拔顺畅,且第一弯折凸起通过弯折形成,只需调整用于成型第一弯折凸起的部分模具构件的角度位置即可完成第一弯折凸起成型尺寸的调整,模具调整方便。

Description

一种密封型弹片插座端子 技术领域
本申请涉及接线端子技术领域,尤其涉及一种密封型弹片插座端子。
背景技术
端子是汽车连接器上最常用的零件,用于传输电流或信号,是实现电连接的载体;随着汽车电器功能越趋丰富,连接器的小型化、模块化、可靠性成为连接器三大发展趋势。
现有技术中,参照图1所示,为增加插头端子与插座端子连接的稳定性,通常于插座端子的弹片上增加凸包600,但于弹片上增加凸包600会增加插座端子的制造难度,且用于制造插座端子中凸包600部分的模具为固定形状,只能通过更换该部分模具构件以调整插座端子中凸包600的成型尺寸,过程繁琐。此外,凸包600尺寸较小,在多次插拔后,会加剧插头端子的插针磨损,影响插头端子插拔的顺畅性,且破坏插头端子与插座端子连接的稳定性。
发明内容
本申请的目的在于提供一种密封型弹片插座端子,插头端子插拔顺畅,且制造过程简单,方便模具的调整。
为达此目的,本申请采用以下技术方案:
一种密封型弹片插座端子,包括:
压接尾部,所述压接尾部用于固定导线;
本体,所述本体与所述压接尾部连接,所述本体包括抵压板和第一弹片,所述第一弹片由所述本体的端部弯折形成,所述第一弹片朝向所述抵压板的一侧弯折设置有第一弯折凸起,当插头端子的插针插接于所述抵压板和所述第一弹片之间时,所述插针的侧壁抵靠于所述第一弯折凸起,所述第一弯折凸起的两侧均设置有弯折部。
可选地,所述本体上弯折设置有第二弹片,所述第二弹片设置于所述第一弹片的下方,当所述插针插接于所述抵压板和所述第一弹片之间时,所述第二弹片抵 靠于所述第一弹片上。
可选地,所述第二弹片朝向所述抵压板的一侧弯折设置有第二弯折凸起,当所述插针插接于所述抵压板和所述第一弹片之间时,所述第二弯折凸起抵靠于所述第一弹片背向所述抵压板的侧面上。
可选地,所述第二弹片相对于所述抵压板的倾斜角度可调。
可选地,所述本体上弯折设置有限位部,所述限位部设置于所述第一弹片的下方。
可选地,所述抵压板朝向所述第一弹片的一侧弯折设置有凸起,当所述插针插接于所述抵压板和所述第一弹片之间时,所述插针的侧壁抵靠于所述凸起。
可选地,所述本体为一体弯折成型的箱型结构,所述第一弹片成型于所述箱型结构内,所述抵压板为所述箱型结构的侧壁。
可选地,所述压接尾部与所述本体一体成型。
可选地,所述压接尾部弯折设置有接线压片,所述接线压片能弯折并压接固定所述导线。
本申请的有益效果:
本申请提供的密封型弹片插座端子,第一弹片由本体的端部弯折形成,本体与第一弹片一体成型,制造过程简单;当插头端子的插针插接于抵压板和第一弹片之间时,插针的侧壁抵靠于第一弯折凸起,通过第一弹片的弹性恢复力使第一凸起挤压插针,能有效增加连接的稳定性,且插针与第一弯折凸起的接触面积大,有效降低插针的磨损,插头端子插拔顺畅。此外,第一弯折凸起通过弯折形成,只需调整用于成型第一弯折凸起的部分模具构件的角度位置即可完成第一弯折凸起成型尺寸的调整,模具调整方便。
附图说明
图1是现有技术中插接端子上凸包的结构示意图;
图2是本申请提供的密封型弹片插座端子的剖面图;
图3是本申请的密封型弹片插座端子与插头端子的连接剖面图;
图4是本申请提供的密封型弹片插座端子的结构示意图;
图5是本申请提供的密封型弹片插座端子与插头端子的连接示意图。
图中:
100、压接尾部;110、接线压片;120、凹槽;
200、本体;210、抵压板;211、凸起;220、限位部;
300、第一弹片;310、第一弯折凸起;311、弯折部;
400、第二弹片;410、第二弯折凸起;
500、插头端子;510、插针;
600、凸包。
具体实施方式
下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本申请,而非对本申请的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分而非全部结构。
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。
参照图2至图5所示,本实施例提供了一种密封型弹片插座端子,包括压接尾部100和本体200,压接尾部100用于固定导线,本体200与压接尾部100 连接,本体200包括抵压板210和第一弹片300,第一弹片300由本体200的端部弯折形成,第一弹片300朝向抵压板210的一侧弯折设置有第一弯折凸起310,当插头端子500的插针510插接于抵压板210和第一弹片300之间时,插针510的侧壁抵靠于第一弯折凸起310。
在本实施例中,第一弹片300由本体200的端部弯折形成,本体200与第一弹片300一体成型,制造过程简单;当插头端子500的插针510插接于抵压板210和第一弹片300之间时,插针510的侧壁抵靠于第一弯折凸起310,通过第一弹片300的弹性恢复力使第一凸起挤压插针510,能有效增加连接的稳定性,且插针510与第一弯折凸起310的接触面积大,有效降低插针510的磨损,插头端子500插拔顺畅。此外,第一弯折凸起310通过弯折形成,只需调整用于成型第一弯折凸起310的部分模具构件的角度位置即可完成第一弯折凸起310成型尺寸的调整,模具调整方便。
具体地,第一弯折凸起310的形状可以但不限于弧形,便于制造成型。进一步地,第一弯折凸起310设置于第一弹片300的端部。进一步地,第一弯折凸起310的两侧均设置有弯折部311,通过弯折部311以实现第一弹片300变形时的应力释放。优选地,弯折部311可以但不限于圆弧过渡。
具体地,压接尾部100与本体200一体成型,方便批量制作生产。进一步地,该密封型弹片插座端子可以但不限于一体冲压成型。进一步地,该密封型弹片插座端子的材质可以为但不限于铜合金,铜合金性能高,利于该密封型弹片插座端子一体冲压成型。
具体地,压接尾部100弯折设置有接线压片110,接线压片110能弯折并压接固定导线,接线方式简单可靠。具体地,压接尾部100的内侧面设置有凹槽120,当接线压片110将导线压紧于压接尾部100时,导线会被压弯并嵌入凹槽120内,使导线的压接更加稳固。
具体地,本体200为一体弯折成型的箱型结构,第一弹片300成型于箱型结构内,抵压板210为箱型结构的侧壁,一体成型的箱型结构便于制造生产,且便于插头端子500与该密封型弹片插座端子的对接。在本实施例中,将第一弹片300成型于箱型结构内,方便存放,能有效防止第一弹片300因磕碰、拉挂或挤压而导致的变形产生,避免影响该密封型弹片插座端子的使用性能。
于本实施例中,继续参照图2所示,本体200上弯折设置有第二弹片400,第二弹片400设置于第一弹片300的下方,当插针510插接于抵压板210和第 一弹片300之间时,第二弹片400抵靠于第一弹片300上。在本实施例中,第二弹片400挤压第一弹片300,进而辅助第一弹片300挤压插针510,使插针510更加稳固的插接于抵压板210和第一弹片300之间。
具体地,第二弹片400由箱型结构的侧壁弯折成型,方便制造生产。
具体地,该密封型弹片插座端子整体表面设置有镀层,镀层的材质可以为金、银、镍、锡或其他材质,在此不再做过多限定。
此外,现有技术中,为使插头端子500美观、提高防腐蚀、增加导电能力或提高焊锡性,通常也会在插头端子500表面增加镀层。因镀层的导电能力、摩擦系数以及软硬程度等的不同,为防止插针510于抵压板210和第一弹片300之间滑动,且在不损坏镀层的情况下,需针对不同镀层的插头端子500的插针510提供不同的挤压力,第二弹片400相对于抵压板210的倾斜角度可调,进而第二弹片400对第一弹片300的挤压力可调,能有效改变第一弯折凸起310对插针510的挤压力,进而使该密封型弹片插座端子适配各种镀层的插头端子500。具体地,该密封型弹片插座端子的镀层材质可以与插头端子500的镀层材质相同,也可以与插头端子镀层的材质不同,在此不再做过多限定。
具体地,第二弹片400朝向抵压板210的一侧弯折设置有第二弯折凸起410,当插针510插接于抵压板210和第一弹片300之间时,第二弯折凸起410抵靠于第一弹片300背向抵压板210的侧面上。具体地,第二弯折凸起410的形状可以但不限于弧形,便于制造成型。在本实施例中,第二弯折凸起410的设计能有效防止第二弹片400的端部与第一弹片300接触而刮花第一弹片300,进而影响插拔顺畅性。
在本实施例中,第一弹片300和第二弹片400均经多次弯折成型,有利于第一弹片300和第二弹片400的应力应变释放。
于本实施例中,继续参照图2所示,本体200上弯折设置有限位部220,限位部220设置于第一弹片300的下方,限位部220能有效防止第一弹片300过度弯折而破坏第一弹片300的疲劳弹性的情况发生,提高该密封型弹片插座端子的使用寿命。具体地,限位部220由箱型结构的侧壁弯折成型,方便制造生产。进一步地,限位部220与第二弹片400均由箱体结构的同一侧壁弯折成型。
于本实施例中,继续参照图2所示,抵压板210朝向第一弹片300的一侧弯折设置有凸起211,当插针510插接于抵压板210和第一弹片300之间时, 插针510的侧壁抵靠于凸起211。在本实施例中,第一弯折凸起310与凸起211之间形成有一定间隙的夹口,通过此夹口与插针510配合实现接触导通。在本实施例中,凸起211通过冲压成型。
示例性地,当插针510朝夹口插入的过程中,插针510挤压第一弯折凸起310,使第一弹片300朝第二弹片400弯折并与第二弹片400的第二弯折凸起410接触,第二弹片400弯折,进而第二弹片400辅助第一弹片300将插针510压紧于凸起211上,连接稳固,且限位部220有效防止第一弹片300过度弯折,提高该密封型弹片插座端子的使用寿命。
显然,本申请的上述实施例仅仅是为了清楚说明本申请所作的举例,而并非是对本申请的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本申请的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请权利要求的保护范围之内。

Claims (9)

  1. 一种密封型弹片插座端子,其特征在于,包括:
    压接尾部(100),所述压接尾部(100)用于固定导线;
    本体(200),所述本体(200)与所述压接尾部(100)连接,所述本体(200)包括抵压板(210)和第一弹片(300),所述第一弹片(300)由所述本体(200)的端部弯折形成,所述第一弹片(300)朝向所述抵压板(210)的一侧弯折设置有第一弯折凸起(310),当插头端子(500)的插针(510)插接于所述抵压板(210)和所述第一弹片(300)之间时,所述插针(510)的侧壁抵靠于所述第一弯折凸起(310),所述第一弯折凸起(310)的两侧均设置有弯折部(311)。
  2. 根据权利要求1所述的密封型弹片插座端子,其特征在于,所述本体(200)上弯折设置有第二弹片(400),所述第二弹片(400)设置于所述第一弹片(300)的下方,当所述插针(510)插接于所述抵压板(210)和所述第一弹片(300)之间时,所述第二弹片(400)抵靠于所述第一弹片(300)上。
  3. 根据权利要求2所述的密封型弹片插座端子,其特征在于,所述第二弹片(400)朝向所述抵压板(210)的一侧弯折设置有第二弯折凸起(410),当所述插针(510)插接于所述抵压板(210)和所述第一弹片(300)之间时,所述第二弯折凸起(410)抵靠于所述第一弹片(300)背向所述抵压板(210)的侧面上。
  4. 根据权利要求2所述的密封型弹片插座端子,其特征在于,所述第二弹片(400)相对于所述抵压板(210)的倾斜角度可调。
  5. 根据权利要求1所述的密封型弹片插座端子,其特征在于,所述本体(200)上弯折设置有限位部(220),所述限位部(220)设置于所述第一弹片(300)的下方。
  6. 根据权利要求1所述的密封型弹片插座端子,其特征在于,所述抵压板(210)朝向所述第一弹片(300)的一侧设置有凸起(211),当所述插针(510)插接于所述抵压板(210)和所述第一弹片(300)之间时,所述插针(510)的侧壁抵靠于所述凸起(211)。
  7. 根据权利要求1所述的密封型弹片插座端子,其特征在于,所述本体(200)为一体弯折成型的箱型结构,所述第一弹片(300)成型于所述箱型结构内,所述抵压板(210)为所述箱型结构的侧壁。
  8. 根据权利要求1所述的密封型弹片插座端子,其特征在于,所述压接尾部(100)与所述本体(200)一体成型。
  9. 根据权利要求1所述的密封型弹片插座端子,其特征在于,所述压接尾部(100)弯折设置有接线压片(110),所述接线压片(110)能弯折并压接固定所述导线。
PCT/CN2023/093197 2022-05-10 2023-05-10 一种密封型弹片插座端子 WO2023217175A1 (zh)

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