WO2023202724A1 - Chip packaging structure and method - Google Patents

Chip packaging structure and method Download PDF

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Publication number
WO2023202724A1
WO2023202724A1 PCT/CN2023/097453 CN2023097453W WO2023202724A1 WO 2023202724 A1 WO2023202724 A1 WO 2023202724A1 CN 2023097453 W CN2023097453 W CN 2023097453W WO 2023202724 A1 WO2023202724 A1 WO 2023202724A1
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WO
WIPO (PCT)
Prior art keywords
chip
protective layer
support layer
packaging structure
substrate
Prior art date
Application number
PCT/CN2023/097453
Other languages
French (fr)
Chinese (zh)
Inventor
倪建兴
王华磊
Original Assignee
锐石创芯(重庆)科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 锐石创芯(重庆)科技有限公司 filed Critical 锐石创芯(重庆)科技有限公司
Publication of WO2023202724A1 publication Critical patent/WO2023202724A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/16Fillings or auxiliary members in containers or encapsulations, e.g. centering rings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/02Containers; Seals
    • H01L23/10Containers; Seals characterised by the material or arrangement of seals between parts, e.g. between cap and base of the container or between leads and walls of the container
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/10Bump connectors ; Manufacturing methods related thereto
    • H01L24/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L24/13Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/13Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
    • H01L2224/1354Coating
    • H01L2224/1356Disposition
    • H01L2224/13563Only on parts of the surface of the core, i.e. partial coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/13Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
    • H01L2224/1354Coating
    • H01L2224/1356Disposition
    • H01L2224/13563Only on parts of the surface of the core, i.e. partial coating
    • H01L2224/13564Only on the bonding interface of the bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • H01L2224/8112Aligning
    • H01L2224/81136Aligning involving guiding structures, e.g. spacers or supporting members
    • H01L2224/81138Aligning involving guiding structures, e.g. spacers or supporting members the guiding structures being at least partially left in the finished device
    • H01L2224/8114Guiding structures outside the body

Definitions

  • the present application belongs to the field of packaging technology, and in particular relates to a chip packaging structure and method.
  • Some chips with special functions require a cavity structure between them and the substrate during the packaging process to meet their functions, performance or other special requirements.
  • surface acoustic wave Surface Acoustic Wave, SAW
  • bulk acoustic wave Bulk Acoustic Wave, BAW
  • SAW Surface Acoustic Wave
  • BAW Bulk Acoustic Wave
  • Surface acoustic wave filter chips and bulk acoustic wave filter chips play a vital role in the radio frequency field.
  • the requirements for integration and miniaturization are constantly testing the design and layout of products, such as mobile terminals.
  • This application solves the technical problem of low chip reliability in the prior art and provides a chip packaging structure and method.
  • a chip packaging structure including:
  • a protective layer including a first portion disposed on the chip pad on the first surface, and a second portion disposed outside the chip pad;
  • a packaged chip is provided on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps,
  • the interconnection bumps are connected to the chip pads, the interconnection bumps are at least partially surrounded by the first portion of the protective layer, and the bottom surface of the packaged chip is opposite to the first surface;
  • the bottom surface of the packaged chip further includes a first area that overlaps with the second part of the protective layer in a longitudinal projection, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
  • an embodiment of the present application provides a chip packaging structure, including:
  • a substrate including a chip pad disposed on a first surface
  • a protective layer including a first part provided on the chip pad, and a second part provided on the support layer;
  • a packaged chip is disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with bumps, the bumps are connected to the chip pads, and the bumps are at least partially protected by the protection surrounded by layers;
  • the bottom surface of the packaged chip further includes a first area that overlaps with the second portion of the protective layer in a longitudinal projection, and a second area that overlaps with the support layer in a longitudinal projection, the The bottom surface of the packaged chip is opposite to the first surface, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
  • an embodiment of the present application provides a chip packaging method, including:
  • a package chip is provided on the first surface of the substrate, a bottom surface of the package chip is provided with bumps, the bumps are connected to the chip pads, and the bumps are at least partially surrounded by the protective layer;
  • the bottom surface of the packaged chip includes a first area that overlaps with the second portion of the protective layer in a longitudinal projection, the bottom surface of the packaged chip is opposite to the first surface, and the bottom surface of the packaged chip A cavity is formed between the substrate and the substrate.
  • an embodiment of the present application provides a chip packaging structure, including:
  • a packaged chip is provided on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, and the interconnection bumps are connected to the chip pads.
  • the bottom surface of the packaged chip Opposite the first surface;
  • a support layer is formed on the first surface of the substrate, the bottom surface of the package chip includes a second area that overlaps with the support layer in a longitudinal projection, the bottom surface of the package chip, the support layer and forming a cavity between the first surfaces of the substrate;
  • an embodiment of the present application provides a chip packaging structure, including:
  • a packaged chip is provided on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, and the interconnection bumps are connected to the chip pads.
  • the bottom surface of the packaged chip Opposite to the first surface, a cavity is formed between the bottom surface of the package chip and the first surface of the substrate;
  • the chip packaging structure and method provided in the embodiments of the present application include: a substrate with a chip pad provided on the first surface; a protective layer including a first portion provided on the chip pad on the first surface; a second part outside the chip pad; a packaged chip, disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, the interconnection bumps are connected to the The chip pad connection, the interconnection bump is at least partially surrounded by the first part of the protective layer, the bottom surface of the packaged chip is opposite to the first surface; the bottom surface of the packaged chip also includes a protective layer The first area where the second portion of the layer overlaps in longitudinal projection forms a cavity between the bottom surface of the packaged chip and the substrate.
  • the protective layer includes a first portion disposed on the chip pad on the first surface, and a second portion disposed outside the chip pad.
  • the first part can act as a flux and reduce the risk of solder joint detachment that may occur after high-temperature remelting of the chip connection points.
  • the arrangement of the second part further ensures the formation of a cavity between the bottom surface of the chip and the substrate, which can effectively prevent other materials from entering the cavity, ensuring the overall performance of the chip and improving the reliability of the chip.
  • Figure 1 is a schematic structural diagram of a chip packaging structure in an embodiment of the present application.
  • Figure 2 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application.
  • Figure 3 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application.
  • Figure 4 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application.
  • Figure 5 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application.
  • Figure 6 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application.
  • FIG. 7 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application.
  • Spatial relational terms such as “under”, “under”, “under”, “under”, “on”, “above”, etc. may be used here for convenience of description This describes the relationship of one element or feature to other elements or features illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, then elements or features described as “below” or “under” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary terms “below” and “under” may include both upper and lower orientations. Device may be otherwise oriented (rotated 90 degrees or other orientation) and the spatial descriptors used herein are interpreted accordingly.
  • An embodiment of the present application provides a chip packaging structure, including: a substrate with a chip pad provided on a first surface; a protective layer including a first portion provided on the chip pad on the first surface; and a protective layer provided on the chip.
  • the second part other than the pad; the packaged chip is disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps.
  • the interconnection bumps are connected to the chip pads, and at least part of the interconnection bumps Surrounded by a protective layer; the bottom surface of the packaged chip also includes a first area that overlaps with the second part of the protective layer in a longitudinal projection, the bottom surface of the packaged chip is opposite to the first surface, and there is a gap between the bottom surface of the packaged chip and the substrate Create a cavity.
  • the substrate 10 in the chip packaging structure includes a first surface 11 , where the substrate 10 can be a resin substrate, a ceramic substrate, a glass substrate, or other types of substrates.
  • the substrate 10 is a resin substrate.
  • the protective layer 20 includes a first portion 21 disposed on the chip pad 12 of the first surface 11 and a second portion 22 disposed outside the chip pad.
  • the first portion 21 of the protective layer 20 is disposed on the chip pad 12 of the first surface 11 of the substrate 10 .
  • the chip pad 12 provided on the first surface may be provided on the first surface 11 of the substrate (that is, protruding from the first surface 11 ), or the chip pad 12 may be embedded in the first surface ( As shown in FIG. 1 ), alternatively, the chip pad 12 can also be embedded in the first surface and protrude from the first surface 11 , or other feasible chip pad arrangement methods are not specifically limited here.
  • the chip bonding pad is disposed on the first surface 11 as an example.
  • the first surface 11 of the substrate 10 may include multiple chip bonding pads 12 , and the first part 21 is disposed on at least one chip.
  • the first part 21 must be disposed on all the chip bonding pads 12 on the substrate.
  • the second part 22 is disposed outside the chip pad, where the second part 22 can be directly disposed on the first surface 11 of the substrate 10 or indirectly disposed on the first surface 11 of the substrate 10 ( That is, there are other layers between the second part 22 and the substrate 10, such as a support layer).
  • the second portion 22 is directly disposed on the first surface of the substrate 10 Above 11.
  • the protective layer 20 may be made of insulating material. In one embodiment, the protective layer may be made of low-volatility materials. In one embodiment, the protective layer 20 may be made of low-volatile resin material. In one embodiment, the protective layer 20 may be made of low-volatility insulating resin material. In one embodiment, the protective layer 20 can also be made of resin glue, ultraviolet rays (Ultraviolet Rays, UV) glue or other commonly used glue materials.
  • the use of low-volatile materials for the protective layer 20 means that the protective layer 20 includes low-volatile substances, or the overall volatility of the protective layer 20 is low, or the protective layer 20 does not contain volatile materials.
  • low volatility can be understood as meaning that the entire protective layer 20 will not volatilize during the packaging process (for example, reflow soldering process), or there will be a smaller proportion of volatilization but will not cause contamination to the cavity, or Causes minor pollution and will not affect chip performance or cause chip failure.
  • the protective layer 20 is made of low-volatile materials, which can reduce the risk of the protective layer 20 during packaging or other processes.
  • the contamination of the cavity caused by volatilization better ensures the realization of chip functions and improves the reliability of the overall chip packaging structure.
  • the protective layer is a low volatility insulating material.
  • low-volatility insulating materials By selecting low-volatility insulating materials, it can be ensured that the protective layer 20 can better protect the connection between the interconnection bumps 31 and the chip pads 12 and will not cause excessive volatilization due to packaging or other environmental factors. It can be understood that the above-mentioned low volatility means that the protective layer 20 still surrounds at least part of the interconnection bumps 31 after the chip packaging is completed. Alternatively, the low volatility means that the protective layer 20 still surrounds at least part of the interconnection bumps 31 in a normal use environment after the chip packaging is completed.
  • the protective layer 20 is a non-volatile resin material.
  • the protective layer is a resin material without volatile organic compounds.
  • the chip packaging structure also includes a packaging chip 30. As shown in FIG. 1, the packaging chip 30 is disposed on the first surface 11 of the substrate 10. The bottom surface of the packaging chip 30 is provided with interconnection bumps 31. The interconnection bumps 31 is connected to the chip pad 12 , and the interconnection bump 31 is at least partially surrounded by the protective layer 20 . The bottom surface of the package chip 30 is opposite to the first surface 11 .
  • the bottom surface of the package chip 30 includes a plurality of interconnection bumps 31 , wherein each interconnection bump 31 is connected to a chip pad 12 on the first surface 11 of the substrate 10 .
  • the interconnection bump 31 is at least partially surrounded by the protective layer, that is, by the first portion 21 of the protective layer. It can be understood that as long as at least one interconnection bump 31 is at least partially surrounded by the protective layer 21 , it should not be limited to the fact that all interconnection bumps 31 need to be at least partially surrounded by the protective layer 21 .
  • the interconnection bump 31 is at least partially surrounded by the first portion 21 of the protection layer 20 . It can be understood that the first portion 21 of the protection layer 20 only needs to partially surround the interconnection bump 31 . In a specific embodiment, at least the lower half of the interconnect bump 31 is surrounded by the first portion 21 of the protective layer 20 . In one embodiment, the first portion 21 of the protective layer 20 covers at least the mutual The connection portion in the interconnection bump 31 is a portion of the interconnection bump 31 that is connected to the connected chip pad 12 to prevent the connection portion from being exposed.
  • the bottom surface of the packaged chip 30 also includes a first area that overlaps the second portion 22 of the protective layer 20 in longitudinal projection.
  • the longitudinal direction in the embodiment of the present application is a relative concept. It can be understood that the longitudinal direction does not mean that it is required to be absolutely vertical or overhanging, and a slightly inclined direction is also allowed.
  • the longitudinal direction here refers to the thickness direction in the chip packaging structure (such as the thickness direction of the substrate 10); in a specific embodiment, longitudinal projection means projecting the object onto a plane perpendicular to the longitudinal direction, or longitudinal projection. Projection is the projection of an object onto a plane perpendicular to the direction perpendicular to the horizontal plane.
  • the package chip 30 is disposed on the first surface 11 of the substrate 10 , and the outer edge of the bottom surface of the package chip 30 overlaps the second portion 22 of the protective layer 20 in longitudinal projection.
  • the bottom surface of the packaged chip 30 in Figure 1 includes four sides. In Figure 1, one side and the second part 22 of the bottom surface of the packaged chip are projected longitudinally. Overlap. For the settings on the other three sides, any existing conventional setting method can be used, as long as it is reasonable. In a specific embodiment, the remaining three sides of the bottom surface of the package chip 30 may overlap with any one of a support frame, a support layer, the second portion 22 of the protective layer 20 , etc.
  • the above-mentioned first region may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 . In one embodiment, the first region is formed on the first side of the package chip 30 .
  • the outer periphery of the bottom surface of the package chip 30 includes a first area that overlaps with the second part of the protective layer 20 in a longitudinal projection, and other areas except the first area, and for the arrangement of other areas, Any existing conventional setting method can be used, as long as it is reasonable.
  • other areas except the first area may be vertically aligned with any one of a support frame, a support layer, the second part 22 of the protective layer 20, etc. Overlay on projection.
  • the outer periphery of the bottom surface of the package chip 30 includes a first area that overlaps with the second part 22 of the protective layer 20 in a longitudinal projection, and other areas except the first area, and for the arrangement of other areas , any existing conventional arrangement method can be used as long as it is reasonable, so that a cavity is formed between the bottom surface of the package chip 30 and the substrate 10 .
  • the package chip 30 can be a SAW filter chip, a BAW filter chip or other chips that require a cavity.
  • the package chip 30 is disposed on the first surface of the substrate 10 , and the bottom surface further includes a first area that overlaps with the second portion 22 of the protective layer 20 in a longitudinal projection.
  • the first region and the second part 22 of the protective layer 20 may be attached to each other, or there may be a slight distance or gap between the first region and the second part 22 in the longitudinal direction. This small distance or gap can prevent subsequent plastic packaging materials or other materials from flowing into the above-mentioned cavity, or can only allow a small amount of plastic packaging material or very few other materials to flow into the above-mentioned cavity, but does not affect the performance of the packaged chip 30 implementation and its reliability.
  • the distance between the first area and the second part 22 of the protective layer 20 is less than 20um (micron), 15um or 5um, etc. In one embodiment, the distance between the first area and the second portion 22 of the protective layer 20 is in the interval [0.1um, 5um]. In one embodiment, the first area of the bottom surface of the package chip 30 is attached to the second portion 22 of the protective layer 20 . It can be understood that the first area of the bottom surface is attached to the second part 22 of the protective layer 20 to better prevent other materials from flowing into the cavity and provide better protection.
  • a protective layer 20 is introduced, and the protective layer 20 includes a first portion 21 disposed on the chip pad 12 on the first surface 11 , and a second portion 22 disposed outside the chip pad 12 .
  • the first part 21 can reduce the risk of solder joint detachment that may occur after high-temperature remelting of the chip connection point.
  • the setting of the second part 22 further ensures the formation of a cavity between the bottom surface of the packaged chip 30 and the substrate 10, which can effectively prevent other materials from entering the cavity, ensures the realization of the overall performance of the packaged chip 30, and improves the efficiency of the packaged chip. 30% reliability.
  • the chip packaging structure further includes a sealing layer, and the sealing layer covers at least the packaging chip 30 and the second part 22 of the protective layer.
  • the sealing layer can be made of insulating resin material or other conventional plastic sealing materials.
  • the sealing layer is a resin material containing particulate matter.
  • the particles may be silicon dioxide (SiO 2 ) particles or aluminum trioxide (Al 2 O 3 ) particles, which are not limited in the embodiments of this application. It is understood that other materials that can achieve the sealing function can also be used, which will not be described again here.
  • the longitudinal distance between the first region of the packaged chip 30 and the second portion 22 of the protective layer 20 is configured to be less than a first threshold to block the sealing layer from entering the cavity.
  • the first threshold is 5um, 10um or 15um, etc.
  • the first threshold is in the interval [0.1um, 5um].
  • the first threshold is less than or equal to a maximum particle size of the particles of the sealing layer.
  • the chip packaging structure further includes a support layer formed on the first surface of the substrate 10 , and the bottom surface of the package chip 30 further includes a second area that overlaps with the support layer in longitudinal projection.
  • the support layer 40 is formed on the first surface of the substrate 10 , and the bottom surface of the package chip 30 further includes a second area that overlaps with the support layer 40 in a longitudinal projection.
  • the bottom surface of the packaged chip 30 in Figure 2 includes four sides.
  • the left side of the bottom surface of the packaged chip 30 and the support layer 40 are projected longitudinally. The upper part overlaps.
  • any existing conventional method can be used, as long as it is reasonable.
  • the remaining three sides of the bottom surface of the package chip 30 may overlap with any one of a support frame, a support layer, the second portion 22 of the protective layer 20 , etc.
  • the above-mentioned second region may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 .
  • the support layer 40 may also be a solder resist layer, and the support layer may be formed of a solder resist material.
  • the support layer 40 is a solder resist layer formed on the first surface 11 of the substrate 10 . Through the solder mask on the substrate To act as a support layer, it reduces the formation of additional layers and reduces the consumption of additional materials and processes.
  • the outer periphery of the bottom surface of the package chip 30 includes a second area that overlaps with the support layer 40 in a longitudinal projection, a first area that overlaps with the second portion 22 of the protective layer 20 in a longitudinal projection, and other than
  • any existing conventional method can be used, as long as it is reasonable.
  • other areas except the first area and the second area may be any other areas related to a support frame, a support layer, the second part 22 of the protective layer 20, etc.
  • the packaged chip 30 is disposed on the first surface 11 of the substrate 10 , and the bottom surface of the packaged chip 30 further includes a second area that overlaps with the supporting layer 40 in longitudinal projection.
  • the second region and the support layer 40 may be attached to each other, or there may be a slight distance or gap between the second region and the support layer 40 in the longitudinal direction. This small distance or gap can prevent subsequent plastic packaging materials or other materials from flowing into the above-mentioned cavity, or can only allow a small amount of plastic packaging material or other materials to flow into the above-mentioned cavity, but does not affect the realization of the performance of the packaged chip 30 and its reliability.
  • the distance between the second region and the support layer 40 is less than 5um, 10um, or 15um, etc. In one embodiment, the distance between the second region and the support layer 40 is in the interval [0.1um, 5um].
  • the longitudinal distance between the second region and the support layer is configured to be less than a second threshold to block the sealing layer from entering the cavity.
  • the second threshold may be 5um, 10um or 15um, etc. In one embodiment, the second threshold is in the interval [0.1um, 5um].
  • the second threshold is less than or equal to the maximum particle size of the particles of the sealing layer.
  • At least one side of the packaged chip 30 includes a third region that overlaps in lateral projection with the second portion 22 of the support layer and/or protective layer 20 .
  • the horizontal direction is a relative concept. It can be understood that the horizontal direction does not mean that it requires absolute horizontality. It can have a certain angle with the horizontal plane, and the angle is not equal to 90 degrees.
  • the vertical direction Refers to the horizontal direction in the chip packaging structure; in a specific embodiment, lateral projection is to project the object onto a plane perpendicular to the lateral or horizontal direction.
  • the packaged chip 30 includes a third area that overlaps the support layer 40 in a lateral projection.
  • the third region and the support layer 40 may be attached to each other, or there may be a slight distance or gap between the third region and the support layer 40 in the lateral direction.
  • the support layer 40 includes a first support layer and a second support layer. Wherein, the first support layer is disposed on the first surface 11 of the substrate 10, and the second support layer is disposed on the first support layer. That is, the second support layer is located on the surface of the first support layer away from the substrate 10 , and the second support layer and the first support layer are arranged in a stepped manner at least on one side. In this way, the bottom surface of the package chip 30 includes a portion that overlaps with the first support layer in a longitudinal projection.
  • the second region, at least one side of the packaged chip includes a third region that overlaps in lateral projection with the second support layer.
  • At least one side of the packaged chip 30 includes a third region that overlaps in lateral projection with the second portion 22 of the protective layer 20 .
  • the third region and the second part of the protective layer 20 may be attached to each other, or there may be a slight distance or gap in the lateral direction between the third region and the second part 22 of the protective layer 20 .
  • the second portion 22 of the protective layer 20 may be disposed on the first support layer and the second support layer.
  • the above-mentioned tiny distance or gap can prevent subsequent plastic packaging materials or other materials from flowing into the cavity, or can only allow a small amount of plastic packaging materials or other materials to flow into the cavity, but does not affect the realization of the performance of the packaged chip and its other functions. reliability.
  • a lateral upward distance between the third region and the protective layer is configured to be less than a third threshold to block the sealing layer from entering the cavity.
  • the third threshold may be 5um, 10um or 15um, etc.
  • the second threshold is in the interval [0.1um, 5um].
  • the third threshold is less than or equal to the maximum particle size of the particles of the sealing layer.
  • the first area and the second area at least partially overlap.
  • the bottom surface of the packaged chip has a portion that overlaps with the second portion 22 of the protective layer and the support layer in longitudinal projection.
  • the second portion 22 of the protective layer 20 is at least partially disposed on the support layer 40 so as to overlap the support layer 40 in a longitudinal projection.
  • the support layer 40 is formed at least partially over the second portion 22 of the protective layer 20 so as to overlap the second portion 22 of the protective layer 20 in a longitudinal projection.
  • the second portion 22 of the protective layer 20 is at least partially formed on the support layer 40 .
  • the support layer 40 is formed on the first surface 11 of the substrate 10
  • the second part 22 of the protective layer 20 includes at least a first block 221 formed on the support layer 40 , and also includes a first block 221 formed directly on the first surface 11 of the substrate 10 .
  • the bottom surface of the package chip 30 includes a first area that overlaps with the second portion 22 of the protective layer 20 in a longitudinal projection.
  • the first area is a set of two discrete areas, including and the first area. The portion that overlaps the longitudinal projection of one piece 221 and the portion that overlaps the second piece 222 longitudinally.
  • the bottom surface of the package chip 30 also includes a second area that overlaps the support layer 40 in longitudinal projection.
  • the first region and the second region partially overlap, that is, the portion of the first region that overlaps with the first block 221 in longitudinal projection partially overlaps with the second region.
  • the support layer 40 is formed on the first surface 11 of the substrate 10 and the second portion 22 of the protective layer 20 is formed over the support layer 40 . As shown in FIG. 4 , the support layer 40 is formed on the first surface 11 of the substrate 10 , and the second part 22 of the protective layer 20 is formed on the support layer 40 .
  • the bottom surface of the package chip 30 is in contact with the second part of the protective layer 20 .
  • the portion 22 and the support layer 40 have overlapping portions in longitudinal projection.
  • the bottom surface of the package chip 30 includes a third layer with the protective layer 20 The first area where the two parts 22 overlap in the longitudinal projection.
  • the bottom surface of the package chip 30 also includes a second area that overlaps with the support layer 40 in the longitudinal projection. In this embodiment, the first area and the second area At least partially overlap.
  • the first area and the second area do not overlap in longitudinal projection.
  • the support layer 40 is formed on the first surface 11 of the substrate 10
  • the second part 22 of the protective layer is also formed on the first surface 11 of the substrate 10
  • the support layer 40 and the second part of the protective layer 22 are respectively formed in different areas on the first surface 11 .
  • the first area is on a first side of the packaged chip
  • the second area is on at least one side of the packaged chip other than the first side.
  • the outer edge of the bottom surface of the package chip 30 overlaps with the support layer 40 in a longitudinal projection
  • the outer edge of the bottom surface of the package chip 30 overlaps with the second portion 22 of the protective layer in a longitudinal projection.
  • the bottom surface of the packaged chip 30 includes four sides. In Figure 2, one side of the bottom surface of the packaged chip and the support layer 40 are in longitudinal projection. overlap, while the other side and the second portion 22 of the protective layer overlap in longitudinal projection.
  • the remaining two sides of the bottom surface of the package chip 30 may overlap with at least one of the support layer 40 or the second portion 22 of the protective layer 20 in a longitudinal projection.
  • the above-mentioned first region may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 .
  • the above-mentioned second area may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 .
  • the second region is formed on a first side of the packaged chip, and the first region is formed on at least one other side of the packaged chip except the first side. Further, the second area is formed on the first side of the packaged chip, and the first area is formed on all other sides of the packaged chip except the first side.
  • the first portion disposed on the chip pad on the first surface and the second portion disposed outside the chip pad are formed in one process.
  • the first part and the second part of the protective layer are formed in one process, which saves process steps and reduces chip packaging costs.
  • the first part and the second part of the protective layer are formed by a screen printing process.
  • An embodiment of the present application also provides a chip packaging structure, including:
  • a substrate including a chip pad disposed on a first surface
  • the protective layer includes a first part provided on the chip pad and a second part provided on the support layer;
  • the packaged chip is disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, the interconnection bumps are connected to the chip pads, and the interconnection bumps are at least partially surrounded by a protective layer;
  • the bottom surface of the packaged chip further includes a first area that overlaps in longitudinal projection with the second portion disposed on the support layer, and a second area that overlaps with the support layer in longitudinal projection, the bottom surface of the packaged chip is opposite to the first surface, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
  • the substrate 10 in the chip packaging structure includes a first surface 11 and a chip pad 12 disposed on the first surface.
  • the substrate 10 may be a resin substrate, a ceramic substrate, a glass substrate or other types of substrates.
  • the substrate 10 is a resin substrate.
  • the support layer 40 is formed on the first surface 11 of the substrate 10.
  • the support layer 40 can be made of resin or other commonly used support layer materials.
  • the support layer 40 is provided with a first opening.
  • the first opening may extend longitudinally to the first surface 11 of the substrate 10, as shown in FIG. 2 . It is understood that the first opening may not extend to the first surface 11 of the substrate 10 , that is, in this case, the first opening is equivalent to a groove structure provided in the support layer 40 . Wherein, if the first opening does not extend to the first surface 11 of the substrate 10 , the first opening also includes at least a second opening, and the second opening extends to the first surface 11 of the substrate 10 to expose the first surface of the substrate 10 11 chip pads 12.
  • the first portion 21 of the protective layer 20 is disposed on the chip pad 12 on the first surface 11 of the substrate 10 .
  • the first surface 11 of the substrate 10 may include a plurality of bonding pads 12, and the first part 21 is provided on at least one chip bonding pad 12, and it should not be limited to that the first part 21 must be provided over all chip pads 12 on the substrate 10 .
  • the second portion 22 is disposed on the support layer 40 .
  • the first portion 21 at least surrounds the connection portion of the interconnection bump 31 and the chip pad 12 .
  • the chip packaging structure also includes a packaging chip 30. As shown in FIG. 1, the packaging chip 30 is disposed on the first surface 11 of the substrate 10. The bottom surface of the packaging chip 30 is provided with interconnection bumps 31. The interconnection bumps 31 is connected to the chip pad 12 , and the interconnection bump 31 is at least partially surrounded by the protective layer 20 . The bottom surface of the package chip 30 is opposite to the first surface 11 .
  • the bottom surface of the package chip 30 includes a plurality of interconnection bumps 31 , wherein each interconnection bump 31 is connected to a chip pad 12 on the first surface 11 of the substrate 10 .
  • the interconnection bumps 31 are at least partially surrounded by the protective layer 10 , that is, surrounded by the first portion 21 of the protective layer 10 . It can be understood that as long as at least one interconnection bump 31 is at least partially surrounded by the protection layer 20 , it should not be limited to all interconnection bumps 31 needing to be at least partially surrounded by the protection layer 20 .
  • the interconnection bump 31 is at least partially surrounded by the first portion 21 of the protection layer 20 . It can be understood that the first portion 21 of the protection layer 20 only needs to partially surround the interconnection bump 31 . In a specific embodiment, at least the lower half of the interconnect bump 31 is surrounded by the first portion 21 of the protective layer 20 . In one embodiment, the first portion 21 of the protective layer 20 at least covers the connection portion of the interconnection bump 31 that interconnects with the chip pad 12 to prevent the connection portion from being exposed.
  • the bottom surface of the packaged chip 30 also includes a first area that overlaps the second portion 22 of the protective layer 20 in longitudinal projection.
  • the longitudinal direction in the embodiment of the present application is a relative concept. It can be understood that the longitudinal direction does not mean that it is required to be absolutely vertical or overhanging, and a slightly inclined direction is also allowed. Take Figure 2 as an example.
  • the vertical direction here refers to the chip packaging structure. thickness direction (such as the thickness direction of the substrate).
  • the bottom surface of the package chip 30 also includes a second area that overlaps with the support layer 40 in longitudinal projection.
  • the above-mentioned first area and the second area are both arranged in the peripheral area of the bottom surface of the package chip 30 .
  • the first region and the second region at least partially overlap.
  • the first area and the second area do not overlap.
  • the second part 22 of the protective layer 20 at least includes a first block formed on the support layer 40 , and other parts of the second part 22 except the first block may be connected to the first block and suspended. It is arranged that other parts of the second part 22 except the first block are not in direct contact with the support layer 40, and the first area includes the portion where the bottom surface of the packaged chip 30 overlaps the first block in longitudinal projection and the packaged chip. The portion where the bottom surface of 30 overlaps with other parts of the second part 22 except the first block. The at least partial overlap of the first area and the second area is the bottom surface of the packaged chip and the first block in the longitudinal projection.
  • the overlapping portion overlaps with the second area; in some embodiments, there is no overlapping portion between the bottom surface of the packaged chip 30 and the first block in longitudinal projection, then the first area includes the bottom surface of the packaged chip 30 and the first block. In the overlapping portions of the two parts 22 except for the first block, the first area and the second area do not overlap.
  • a protective layer is introduced, and the protective layer includes a first part disposed on the chip pad on the first surface, and a second part disposed outside the chip pad.
  • the first part can avoid the risk of solder joint detachment that may occur after high-temperature remelting of the chip connection point.
  • the setting of the second part further ensures the formation of a cavity between the bottom surface of the chip and the substrate, which can effectively prevent other materials from entering the cavity, ensuring the overall performance of the chip and improving the reliability of the chip.
  • An embodiment of the present application also provides a chip packaging method, including:
  • the protective layer including a first portion disposed on the chip pad on the first surface, and a second portion disposed outside the chip pad;
  • a packaged chip is provided on the first surface of the substrate.
  • the bottom surface of the packaged chip is provided with interconnection bumps.
  • the interconnection bumps are connected to the chip pads.
  • the interconnection bumps are at least partially surrounded by a protective layer.
  • the bottom surface of the package chip includes In the first area overlapping the second part of the protective layer in longitudinal projection, the bottom surface of the packaged chip is opposite to the first surface, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
  • a protective layer 20 is formed on the first surface 11 of the substrate 1-.
  • the protective layer includes a first portion 21 disposed on the chip pad 12 on the first surface 11, and a first portion 21 disposed outside the chip pad.
  • the second part of 22 is formed on the first surface 11 of the substrate 1-.
  • the package chip 30 is provided.
  • the package chip 30 can be provided on the first surface 11 of the substrate through an undercut process.
  • the bottom surface of the package chip 30 includes a plurality of interconnection bumps 31 , wherein each interconnection bump 31 is connected to a chip pad on the first surface of the substrate.
  • the interconnection bump 31 is at least partially surrounded by a protective layer, that is, it is protected by The first part 21 is surrounded by sheath. It can be understood that as long as at least one interconnection bump 31 is at least partially surrounded by a protective layer, it should not be limited to the fact that all interconnection bumps 31 need to be at least partially surrounded by a protective layer.
  • forming a protective layer on the first surface of a substrate in a chip packaging method includes:
  • a protective layer is formed on the first surface of the substrate through a screen printing process.
  • the first part of the protective layer is formed by a dipping process, and the second part of the protective layer is formed by a screen printing process.
  • both the first part and the second part of the protective layer can be formed on the first surface of the substrate through a screen printing process, which can simplify the process and reduce packaging costs.
  • the first portion of the protective layer is formed by a dipping process and the second portion of the protective layer is formed by a screen printing process.
  • Forming the first part of the protective layer through a dipping process allows for a more precise formation of the first part of the protective layer to better protect the connection between the interconnect bumps and the chip pads.
  • the second part of the protective layer is formed through a screen printing process, which can reduce the cost of process implementation while ensuring the reliability of chip packaging.
  • a chip packaging structure including:
  • the substrate is provided with a chip pad on the first surface.
  • the packaged chip is disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps.
  • the interconnection bumps are connected to the chip pads, and the bottom surface of the packaged chip is opposite to the first surface.
  • a support layer is formed on the first surface of the substrate.
  • the bottom surface of the package chip includes a second area that overlaps with the support layer in a longitudinal projection.
  • a space is formed between the bottom surface of the package chip, the support layer and the first surface of the substrate. cavity.
  • a protective layer that surrounds at least part of the interconnect bumps and/or chip pads.
  • the bottom surface of the packaged chip includes a second area that overlaps the support layer in longitudinal projection.
  • the outer edge of the bottom surface of the package chip 30 overlaps the support layer 40 in longitudinal projection.
  • the bottom surface of the packaged chip 30 in Figure 6 includes four sides.
  • at least one side of the bottom surface of the packaged chip and the support layer 40 are projected vertically. Overlap.
  • any existing conventional method can be used, as long as it is reasonable.
  • the remaining three sides of the bottom surface of the package chip 30 may overlap with the support layer 40 in a longitudinal projection.
  • the above-mentioned second area may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 .
  • the second region is formed on the first side of the packaged chip 30 .
  • the protective layer 20 is equivalent to the first part 21 of the protective layer 20 in other embodiments.
  • the protective layer 20 surrounds at least part of the interconnect bumps 31 and/or the chip pads 12 .
  • the protective layer 20 at least surrounds the interconnection bumps 31 and/or the chip pads 12 to protect the connection between the interconnection bumps 31 and the chip pads 12 and reduce the risk of subsequent damage. There is a risk of detachment or cracking of the connection during subsequent processes or actual applications.
  • the protective layer 20 is a low-volatility material. In one embodiment, the protective layer 20 is a low-volatility insulating material. In a specific embodiment, the protective layer is a low-volatile resin material. In a specific embodiment, the protective layer is a non-volatile resin material. Since a cavity structure is formed between the bottom surface of the package chip 30 and the first surface 11 of the substrate 10 , by setting the protective layer to be a low-volatility material, the subsequent need to further clean up the volatiles formed inside the cavity can be reduced. steps, or can reduce the impact on chip performance caused by the inability to clean the volatiles formed inside the cavity, further ensuring the reliability of the chip packaging structure.
  • the second area is an annular area disposed outside the bottom surface of the packaged chip. That is, the outside of the bottom surface of the package chip overlaps with the support layer in longitudinal projection.
  • At least one side of the packaged chip 30 includes a third area that overlaps the support layer 40 in a lateral projection. As shown in FIG. 7 , in this embodiment, at least one side of the package chip 30 includes a third area that overlaps the support layer 40 in a lateral projection.
  • the protective layer 20 surrounds at least the connecting portions of the interconnect bumps 31 and the chip pads 12 .
  • the connection portion of the interconnection bump 31 and the chip pad 12 By surrounding the connection portion of the interconnection bump 31 and the chip pad 12, the stability of the connection between the interconnection bump 31 and the chip pad 12 is fully ensured while saving materials.
  • a chip packaging structure including:
  • the packaged chip is arranged on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps.
  • the interconnection bumps are connected to the chip pads.
  • the bottom surface of the packaged chip is opposite to the first surface.
  • the bottom surface of the packaged chip is A cavity is formed between the surface and the first surface of the substrate;
  • a protective layer that surrounds at least part of the interconnect bumps and/or chip pads.
  • the protective layer corresponds to the first part 21 of the protective layer described above.
  • the protective layer does not include volatile materials, or the protective layer is made of low-volatile materials, or the protective layer is made of non-volatile materials.
  • the protective layer is a non-volatile resin material.
  • the protective layer at least surrounds the interconnection bumps and/or the chip pads to protect the connection between the interconnection bumps and the chip pads, thereby reducing the risk of subsequent processes or actual Risk of the connection detaching or cracking during application.
  • the protective layer can reduce the need for further cleaning steps of volatiles formed inside the cavity, or can reduce the need to clean the cavity due to the inability to clean the cavity.
  • the impact of internally formed volatiles on chip performance further ensures the reliability of the chip packaging structure.

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Abstract

The present application relates to a chip packaging structure. A protective layer is introduced, and the protective layer comprises a first portion, which is arranged on a chip pad at a first surface of a substrate; and a second portion, which is arranged outside the chip pad. An interconnection bump, which is connected to the chip pad, on a bottom surface of a chip to be packaged is at least partially surrounded by the first portion of the protective layer. The bottom surface of said chip comprises a first region having a longitudinal projection overlapping with a longitudinal projection of the second portion of the protective layer. The bottom surface of said chip is opposite the first surface, and a cavity is formed between the bottom surface of said chip and the substrate.

Description

一种芯片封装结构及方法A chip packaging structure and method
本申请要求于2022年04月18日提交中国专利局、申请号为CN202210404319.5、申请名称为“一种芯片封装结构及方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application submitted to the China Patent Office on April 18, 2022, with the application number CN202210404319.5 and the application title "A chip packaging structure and method", the entire content of which is incorporated herein by reference. Applying.
技术领域Technical field
本申请属于封装技术领域,特别是涉及一种芯片封装结构及方法。The present application belongs to the field of packaging technology, and in particular relates to a chip packaging structure and method.
背景技术Background technique
随着新一代信息技术的高速发展,对半导体领域的各项技术都提出了越来越高的要求。芯片作为多项技术的核心支撑,也体现出了越来越重要的作用。With the rapid development of the new generation of information technology, higher and higher requirements have been placed on various technologies in the semiconductor field. As the core support of many technologies, chips also play an increasingly important role.
部分特殊功能的芯片在封装过程中要求与基板之间具有空腔结构,以满足其功能、性能或者其他特殊的要求。示例性地,声表面波(Surface Acoustic Wave,SAW)滤波器芯片以及体声波(Bulk Acoustic Wave,BAW)滤波器芯片等。声表面波滤波器芯片以及体声波滤波器芯片在射频领域起到了至关重要的作用。而对于使用者而言,集成化、小型化的要求也是不断考验着产品的设计和布局,例如移动终端。特别是5G场景下,移动终端的射频前端中对滤波器芯片的需求数量越来越多。因此,对于数量需求却越来越多的芯片而言,在封装设计中,如何保证芯片的可靠性是一个亟待解决的问题。Some chips with special functions require a cavity structure between them and the substrate during the packaging process to meet their functions, performance or other special requirements. For example, surface acoustic wave (Surface Acoustic Wave, SAW) filter chip and bulk acoustic wave (Bulk Acoustic Wave, BAW) filter chip, etc. Surface acoustic wave filter chips and bulk acoustic wave filter chips play a vital role in the radio frequency field. For users, the requirements for integration and miniaturization are constantly testing the design and layout of products, such as mobile terminals. Especially in the 5G scenario, there is an increasing demand for filter chips in the radio frequency front-end of mobile terminals. Therefore, for the increasing number of chips required, how to ensure the reliability of the chips in packaging design is an urgent problem that needs to be solved.
申请内容Application content
本申请解决了现有技术中芯片可靠性不高的技术问题,提供了一种芯片封装结构及方法。This application solves the technical problem of low chip reliability in the prior art and provides a chip packaging structure and method.
第一方面,本申请实施例提供了一种芯片封装结构,包括:In a first aspect, embodiments of the present application provide a chip packaging structure, including:
基板,在第一表面上设置有芯片焊盘;A substrate with a chip pad provided on the first surface;
防护层,包括设置在所述第一表面上的芯片焊盘上的第一部分,以及设置在所述芯片焊盘之外的第二部分;A protective layer including a first portion disposed on the chip pad on the first surface, and a second portion disposed outside the chip pad;
封装芯片,设置在所述基板的第一表面上,且所述封装芯片的底表面设置有互连凸块, 所述互连凸块与所述芯片焊盘连接,所述互连凸块至少部分被所述防护层的第一部分包围,所述封装芯片的底表面与所述第一表面相对;A packaged chip is provided on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, The interconnection bumps are connected to the chip pads, the interconnection bumps are at least partially surrounded by the first portion of the protective layer, and the bottom surface of the packaged chip is opposite to the first surface;
所述封装芯片的底表面还包括与防护层的第二部分在纵向投影上交叠的第一区域,所述封装芯片的底表面与所述基板之间形成空腔。The bottom surface of the packaged chip further includes a first area that overlaps with the second part of the protective layer in a longitudinal projection, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
第二方面,本申请一实施例提供一种芯片封装结构,包括:In a second aspect, an embodiment of the present application provides a chip packaging structure, including:
基板,包括设置在第一表面的芯片焊盘;A substrate including a chip pad disposed on a first surface;
支撑层,形成在所述基板的第一表面上;A support layer formed on the first surface of the substrate;
防护层,包括设置在所述芯片焊盘上的第一部分,以及设置在所述支撑层上的第二部分;A protective layer, including a first part provided on the chip pad, and a second part provided on the support layer;
封装芯片,设置在所述基板的第一表面之上,且所述封装芯片的底表面设置有凸块,所述凸块与所述芯片焊盘连接,所述凸块至少部分被所述防护层包围;A packaged chip is disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with bumps, the bumps are connected to the chip pads, and the bumps are at least partially protected by the protection surrounded by layers;
所述封装芯片的底表面还包括与所述防护层的所述第二部分在纵向投影上交叠的第一区域,以及与所述支撑层在纵向投影上交叠的第二区域,所述封装芯片的底表面与所述第一表面相对,所述封装芯片的底表面与所述基板之间形成空腔。The bottom surface of the packaged chip further includes a first area that overlaps with the second portion of the protective layer in a longitudinal projection, and a second area that overlaps with the support layer in a longitudinal projection, the The bottom surface of the packaged chip is opposite to the first surface, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
第三方面,本申请一实施例提供一种芯片封装方法,包括:In a third aspect, an embodiment of the present application provides a chip packaging method, including:
在基板的第一表面上形成防护层,所述防护层包括设置在所述第一表面上的芯片焊盘上的第一部分,以及设置在所述芯片焊盘之外的第二部分;forming a protective layer on the first surface of the substrate, the protective layer comprising a first portion disposed on the chip pad on the first surface, and a second portion disposed outside the chip pad;
在所述基板的第一表面上设置封装芯片,所述封装芯片的底表面设置有凸块,所述凸块与所述芯片焊盘连接,所述凸块至少部分被所述防护层包围;所述封装芯片的底表面包括与所述防护层的第二部分在纵向投影上交叠的第一区域,所述封装芯片的底表面与所述第一表面相对,所述封装芯片的底表面与所述基板之间形成空腔。A package chip is provided on the first surface of the substrate, a bottom surface of the package chip is provided with bumps, the bumps are connected to the chip pads, and the bumps are at least partially surrounded by the protective layer; The bottom surface of the packaged chip includes a first area that overlaps with the second portion of the protective layer in a longitudinal projection, the bottom surface of the packaged chip is opposite to the first surface, and the bottom surface of the packaged chip A cavity is formed between the substrate and the substrate.
第四方面,本申请一实施例提供一种芯片封装结构,包括:In a fourth aspect, an embodiment of the present application provides a chip packaging structure, including:
基板,在第一表面设置有芯片焊盘;A substrate with a chip pad provided on the first surface;
封装芯片,设置在所述基板的第一表面上,且所述封装芯片的底表面设置有互连凸块,所述互连凸块与所述芯片焊盘连接,所述封装芯片的底表面与所述第一表面相对;A packaged chip is provided on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, and the interconnection bumps are connected to the chip pads. The bottom surface of the packaged chip Opposite the first surface;
支撑层,形成在所述基板的第一表面上,所述封装芯片的底表面包括与所述支撑层在纵向投影上交叠的第二区域,所述封装芯片的底表面、所述支撑层以及所述基板的第一表面之间形成空腔;A support layer is formed on the first surface of the substrate, the bottom surface of the package chip includes a second area that overlaps with the support layer in a longitudinal projection, the bottom surface of the package chip, the support layer and forming a cavity between the first surfaces of the substrate;
防护层,至少包围部分所述互连凸块和/或所述芯片焊盘。A protective layer surrounding at least part of the interconnection bumps and/or the chip pads.
第五方面,本申请一实施例提供一种芯片封装结构,包括:In a fifth aspect, an embodiment of the present application provides a chip packaging structure, including:
基板,在第一表面设置有芯片焊盘; A substrate with a chip pad provided on the first surface;
封装芯片,设置在所述基板的第一表面上,且所述封装芯片的底表面设置有互连凸块,所述互连凸块与所述芯片焊盘连接,所述封装芯片的底表面与所述第一表面相对,所述封装芯片的底表面与所述基板的第一表面之间形成空腔;A packaged chip is provided on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, and the interconnection bumps are connected to the chip pads. The bottom surface of the packaged chip Opposite to the first surface, a cavity is formed between the bottom surface of the package chip and the first surface of the substrate;
防护层,至少包围部分所述互连凸块和/或所述芯片焊盘。A protective layer surrounding at least part of the interconnection bumps and/or the chip pads.
本申请实施例中提供的芯片封装结构及方法包括:基板,在第一表面上设置有芯片焊盘;防护层,包括设置在所述第一表面上的芯片焊盘上的第一部分,以及设置在所述芯片焊盘之外的第二部分;封装芯片,设置在所述基板的第一表面上,且所述封装芯片的底表面设置有互连凸块,所述互连凸块与所述芯片焊盘连接,所述互连凸块至少部分被所述防护层的第一部分包围,所述封装芯片的底表面与所述第一表面相对;所述封装芯片的底表面还包括与防护层的第二部分在纵向投影上交叠的第一区域,所述封装芯片的底表面与所述基板之间形成空腔。通过引入防护层,并且该防护层包括设置在所述第一表面上的芯片焊盘上的第一部分,以及设置在所述芯片焊盘之外的第二部分。第一部分可以起到助焊剂的效果,并且减少芯片连接点高温重熔后可能出现的焊点脱离的风险。第二部分的设置,进一步保证了芯片底表面与所述基板之间的空腔的形成,可以有效阻挡其他材料进入空腔中,保证了芯片整体性能的实现,提高了芯片的可靠性。The chip packaging structure and method provided in the embodiments of the present application include: a substrate with a chip pad provided on the first surface; a protective layer including a first portion provided on the chip pad on the first surface; a second part outside the chip pad; a packaged chip, disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, the interconnection bumps are connected to the The chip pad connection, the interconnection bump is at least partially surrounded by the first part of the protective layer, the bottom surface of the packaged chip is opposite to the first surface; the bottom surface of the packaged chip also includes a protective layer The first area where the second portion of the layer overlaps in longitudinal projection forms a cavity between the bottom surface of the packaged chip and the substrate. By introducing a protective layer, the protective layer includes a first portion disposed on the chip pad on the first surface, and a second portion disposed outside the chip pad. The first part can act as a flux and reduce the risk of solder joint detachment that may occur after high-temperature remelting of the chip connection points. The arrangement of the second part further ensures the formation of a cavity between the bottom surface of the chip and the substrate, which can effectively prevent other materials from entering the cavity, ensuring the overall performance of the chip and improving the reliability of the chip.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其它特征和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below. Other features and advantages of the application will be apparent from the description, drawings, and claims.
附图说明Description of the drawings
为了更清楚地说明本申请实施例的技术方案,下面将对本申请实施例的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present application more clearly, the drawings needed to be used in the description of the embodiments of the present application will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. , for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative labor.
图1为本申请一实施例中芯片封装结构的结构示意图;Figure 1 is a schematic structural diagram of a chip packaging structure in an embodiment of the present application;
图2为本申请另一实施例中芯片封装结构的结构示意图;Figure 2 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application;
图3为本申请另一实施例中芯片封装结构的结构示意图;Figure 3 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application;
图4为本申请另一实施例中芯片封装结构的结构示意图;Figure 4 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application;
图5为本申请另一实施例中芯片封装结构的结构示意图;Figure 5 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application;
图6为本申请另一实施例中芯片封装结构的结构示意图;Figure 6 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application;
图7为本申请另一实施例中芯片封装结构的结构示意图。 FIG. 7 is a schematic structural diagram of a chip packaging structure in another embodiment of the present application.
说明书中的附图标记如下:
10、基板;11、第一表面;12、芯片焊盘;
20、防护层;21、第一部分;22、第二部分;221、第一块;222、第二块;
30、封装芯片;31、连接凸块;
40、支撑层。
The reference symbols in this manual are as follows:
10. Substrate; 11. First surface; 12. Chip pad;
20. Protective layer; 21. First part; 22. Second part; 221. First block; 222. Second block;
30. Package the chip; 31. Connect the bumps;
40. Support layer.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
应当理解的是,本申请能够以不同形式实施,而不应当解释为局限于这里提出的实施例。相反地,提供这些实施例将使公开彻底和完全,并且将本申请的范围完全地传递给本领域技术人员。在附图中,为了清楚,层和区的尺寸以及相对尺寸可能被夸大自始至终相同附图标记表示相同的元件。It will be understood that the application may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the application to those skilled in the art. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity, like reference numerals refer to the same elements throughout.
应当明白,当元件或层被称为“在…上”、“与…相邻”、“连接到”或“耦合到”、“连接至”、“与…连接”其它元件或层时,其可以直接地在其它元件或层上、与之相邻、连接或耦合到其它元件或层,或者可以存在居间的元件或层。相反,当元件被称为“直接在…上”、“与…直接相邻”、“直接连接到”或“直接耦合到”其它元件或层时,则不存在居间的元件或层。应当明白,尽管可使用术语第一、第二、第三等描述各种元件、部件、区、层和/或部分,这些元件、部件、区、层和/或部分不应当被这些术语限制。这些术语仅仅用来区分一个元件、部件、区、层或部分与另一个元件、部件、区、层或部分。因此,在不脱离本申请教导之下,下面讨论的第一元件、部件、区、层或部分可表示为第二元件、部件、区、层或部分。It will be understood that when an element or layer is referred to as being "on," "adjacent to," "connected to," or "coupled to," "connected to," "connected to" another element or layer, it will be understood that It may be directly on, adjacent to, connected to, or coupled to other elements or layers, or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly adjacent," "directly connected to" or "directly coupled to" another element or layer, there are no intervening elements or layers present. It will be understood that, although the terms first, second, third, etc. may be used to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the application.
空间关系术语例如“在…下”、“在…下面”、“下面的”、“在…之下”、“在…之上”、“上面的”等,在这里可为了方便描述而被使用从而描述图中所示的一个元件或特征与其它元件或特征的关系。应当明白,除了图中所示的取向以外,空间关系术语意图还包括使用和操作中的器件的不同取向。例如,如果附图中的器件翻转,然后,描述为“在其它元件下面”或“在其之下”或“在其下”元件或特征将取向为在其它元件或特征“上”。因此,示例性术语“在…下面”和“在…下”可包括上和下两个取向。器件可以另外地取向(旋转 90度或其它取向)并且在此使用的空间描述语相应地被解释。Spatial relational terms such as "under", "under", "under", "under", "on", "above", etc. may be used here for convenience of description This describes the relationship of one element or feature to other elements or features illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, then elements or features described as "below" or "under" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary terms "below" and "under" may include both upper and lower orientations. Device may be otherwise oriented (rotated 90 degrees or other orientation) and the spatial descriptors used herein are interpreted accordingly.
在此使用的术语的目的仅在于描述具体实施例并且不作为本申请的限制。在此使用时,单数形式的“一”、“一个”和“所述/该”也意图包括复数形式,除非上下文清楚指出另外的方式。还应明白术语“组成”和/或“包括”,当在该说明书中使用时,确定所述特征、整数、步骤、操作、元件和/或部件的存在,但不排除一个或更多其它的特征、整数、步骤、操作、元件、部件和/或组的存在或添加。在此使用时,术语“和/或”包括相关所列项目的任何及所有组合。The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It will also be understood that the terms "consisting of" and/or "comprising", when used in this specification, identify the presence of stated features, integers, steps, operations, elements and/or parts but do not exclude one or more others The presence or addition of features, integers, steps, operations, elements, parts, and/or groups. When used herein, the term "and/or" includes any and all combinations of the associated listed items.
为了彻底理解本申请,将在下列的描述中提出详细的结构及步骤,以便阐释本申请提出的技术方案。本申请的较佳实施例详细描述如下,然而除了这些详细描述外,本申请还可以具有其他实施方式。In order to fully understand the present application, detailed structures and steps will be provided in the following description to explain the technical solutions proposed in the present application. The preferred embodiments of the present application are described in detail below. However, in addition to these detailed descriptions, the present application may also have other implementations.
本申请一实施例提供一种芯片封装结构,包括:基板,在第一表面上设置有芯片焊盘;防护层,包括设置在第一表面上的芯片焊盘上的第一部分,以及设置在芯片焊盘之外的第二部分;封装芯片,设置在基板的第一表面上,且封装芯片的底表面设置有互连凸块,互连凸块与芯片焊盘连接,互连凸块至少部分被防护层包围;封装芯片的底表面还包括与防护层的第二部分在纵向投影上交叠的第一区域,封装芯片的底表面与第一表面相对,封装芯片的底表面与基板之间形成空腔。An embodiment of the present application provides a chip packaging structure, including: a substrate with a chip pad provided on a first surface; a protective layer including a first portion provided on the chip pad on the first surface; and a protective layer provided on the chip. The second part other than the pad; the packaged chip is disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps. The interconnection bumps are connected to the chip pads, and at least part of the interconnection bumps Surrounded by a protective layer; the bottom surface of the packaged chip also includes a first area that overlaps with the second part of the protective layer in a longitudinal projection, the bottom surface of the packaged chip is opposite to the first surface, and there is a gap between the bottom surface of the packaged chip and the substrate Create a cavity.
如图1所示,该芯片封装结构中基板10包括第一表面11,其中,基板10可以为树脂基板、陶瓷基板、玻璃基板或者其他类型的基板。在一具体实施例中,基板10为树脂基板。防护层20,包括设置在第一表面11的芯片焊盘12上的第一部分21,以及设置在芯片焊盘之外的第二部分22。As shown in FIG. 1 , the substrate 10 in the chip packaging structure includes a first surface 11 , where the substrate 10 can be a resin substrate, a ceramic substrate, a glass substrate, or other types of substrates. In a specific embodiment, the substrate 10 is a resin substrate. The protective layer 20 includes a first portion 21 disposed on the chip pad 12 of the first surface 11 and a second portion 22 disposed outside the chip pad.
防护层20的第一部分21设置在基板10的第一表面11的芯片焊盘12上。其中,设置在所述第一表面的芯片焊盘12可以为设置在基板的第一表面11之上(即凸出第一表面11设置),或者,芯片焊盘12可以嵌入第一表面设置(如图1所示),或者,芯片焊盘12也可以嵌入第一表面并凸出第一表面11之上,或者其他可行的芯片焊盘设置方式,在此不做具体限定。本实施例以芯片焊盘设置在第一表面11上为例,如图1所示,基板10的第一表面11上可以包括多个芯片焊盘12,而该第一部分21设置在至少一个芯片焊盘12上即可,而不应仅被限定为该第一部分21必须设置在基板上所有的芯片焊盘12之上。第二部分22设置在芯片焊盘之外的位置,其中,该第二部分22可以直接设置在基板10的第一表面11之上,也可以间接设置在基板10的第一表面11之上(即该第二部分22和基板10之间还有其他的层,例如,支撑层)。在一个实施方式中,如图1所示,该第二部分22直接设置在基板10的第一表面 11之上。The first portion 21 of the protective layer 20 is disposed on the chip pad 12 of the first surface 11 of the substrate 10 . Wherein, the chip pad 12 provided on the first surface may be provided on the first surface 11 of the substrate (that is, protruding from the first surface 11 ), or the chip pad 12 may be embedded in the first surface ( As shown in FIG. 1 ), alternatively, the chip pad 12 can also be embedded in the first surface and protrude from the first surface 11 , or other feasible chip pad arrangement methods are not specifically limited here. In this embodiment, the chip bonding pad is disposed on the first surface 11 as an example. As shown in FIG. 1 , the first surface 11 of the substrate 10 may include multiple chip bonding pads 12 , and the first part 21 is disposed on at least one chip. It suffices that the first part 21 must be disposed on all the chip bonding pads 12 on the substrate. The second part 22 is disposed outside the chip pad, where the second part 22 can be directly disposed on the first surface 11 of the substrate 10 or indirectly disposed on the first surface 11 of the substrate 10 ( That is, there are other layers between the second part 22 and the substrate 10, such as a support layer). In one embodiment, as shown in FIG. 1 , the second portion 22 is directly disposed on the first surface of the substrate 10 Above 11.
在一个实施方式中,防护层20可以采用绝缘材料。在一个实施例中,防护层可以采用低挥发性材料。在一个实施例中,防护层20可以采用低挥发性树脂材料。在一个实施方式中,防护层20可以采用低挥发性的绝缘树脂材料。在一个实施方式中,防护层20也可以采用树脂胶、紫外光固化(Ultraviolet Rays,UV)胶或者其他常用的胶材等。其中,防护层20采用低挥发性材料是指防护层20中包括了低挥发性物质,或者防护层20整体的挥发性较低,或者防护层20不包含挥发性材料。在一个实施方式中,低挥发性可以被理解为防护层20整体在封装过程(例如,回流焊过程)中都不会挥发,或者存在较小比例的挥发但不会对该空腔造成污染或者造成较小的污染,不会影响芯片的性能或者导致芯片失效。In one embodiment, the protective layer 20 may be made of insulating material. In one embodiment, the protective layer may be made of low-volatility materials. In one embodiment, the protective layer 20 may be made of low-volatile resin material. In one embodiment, the protective layer 20 may be made of low-volatility insulating resin material. In one embodiment, the protective layer 20 can also be made of resin glue, ultraviolet rays (Ultraviolet Rays, UV) glue or other commonly used glue materials. The use of low-volatile materials for the protective layer 20 means that the protective layer 20 includes low-volatile substances, or the overall volatility of the protective layer 20 is low, or the protective layer 20 does not contain volatile materials. In one embodiment, low volatility can be understood as meaning that the entire protective layer 20 will not volatilize during the packaging process (for example, reflow soldering process), or there will be a smaller proportion of volatilization but will not cause contamination to the cavity, or Causes minor pollution and will not affect chip performance or cause chip failure.
在本实施例中,由于部分芯片需要和基板表面形成密闭的空腔机构,以保证芯片功能的实现,而防护层20采用低挥发性材料,可以减少防护层20在封装或者其他工艺过程中的挥发而对空腔的污染,更好地保证了芯片功能的实现,提高了整体芯片封装结构的可靠性。In this embodiment, because some chips need to form a closed cavity mechanism with the surface of the substrate to ensure the realization of chip functions, the protective layer 20 is made of low-volatile materials, which can reduce the risk of the protective layer 20 during packaging or other processes. The contamination of the cavity caused by volatilization better ensures the realization of chip functions and improves the reliability of the overall chip packaging structure.
在一个实施例中,防护层为低挥发性绝缘材料。通过选择低挥发性绝缘材料,可以保证防护层20可以较好地对互连凸块31和芯片焊盘12的连接起到保护作用,不因为封装或者其他环境因素而导致过度挥发。可以理解地,上述低挥发性是指在芯片封装完成之后防护层20依然包围互连凸块31的至少部分即可。或者,该低挥发性是指芯片封装完成之后在常规使用环境中防护层20依然包围互连凸块31的至少部分即可。In one embodiment, the protective layer is a low volatility insulating material. By selecting low-volatility insulating materials, it can be ensured that the protective layer 20 can better protect the connection between the interconnection bumps 31 and the chip pads 12 and will not cause excessive volatilization due to packaging or other environmental factors. It can be understood that the above-mentioned low volatility means that the protective layer 20 still surrounds at least part of the interconnection bumps 31 after the chip packaging is completed. Alternatively, the low volatility means that the protective layer 20 still surrounds at least part of the interconnection bumps 31 in a normal use environment after the chip packaging is completed.
在一个实施方式中,防护层20为无挥发性树脂材料。示例性地,无挥发物的环氧树脂或者其他不包含挥发物的树脂类材料等。在一具体实施例中,防护层为无挥发性有机物的树脂材料。In one embodiment, the protective layer 20 is a non-volatile resin material. For example, volatile-free epoxy resin or other resin-based materials that do not contain volatile matter, etc. In a specific embodiment, the protective layer is a resin material without volatile organic compounds.
该芯片封装结构还包括封装芯片30,如图1所示,该封装芯片30设置在基板10的第一表面11之上,封装芯片30的底表面设置有互连凸块31,互连凸块31与芯片焊盘12连接,互连凸块31至少部分被防护层20包围。其中,封装芯片30的底表面与第一表面11相对。The chip packaging structure also includes a packaging chip 30. As shown in FIG. 1, the packaging chip 30 is disposed on the first surface 11 of the substrate 10. The bottom surface of the packaging chip 30 is provided with interconnection bumps 31. The interconnection bumps 31 is connected to the chip pad 12 , and the interconnection bump 31 is at least partially surrounded by the protective layer 20 . The bottom surface of the package chip 30 is opposite to the first surface 11 .
其中,封装芯片30底表面上包括多个互连凸块31,其中每一互连凸块31均与基板10的第一表面11上的一个芯片焊盘12连接。其中,互连凸块31至少部分被防护层包围,即被防护层的第一部分21包围。可以理解地,只要至少一个互连凸块31的至少部分被防护层21包围即可,而不应仅被限定为必须所有互连凸块31都需至少部分被防护层包围。The bottom surface of the package chip 30 includes a plurality of interconnection bumps 31 , wherein each interconnection bump 31 is connected to a chip pad 12 on the first surface 11 of the substrate 10 . Wherein, the interconnection bump 31 is at least partially surrounded by the protective layer, that is, by the first portion 21 of the protective layer. It can be understood that as long as at least one interconnection bump 31 is at least partially surrounded by the protective layer 21 , it should not be limited to the fact that all interconnection bumps 31 need to be at least partially surrounded by the protective layer 21 .
互连凸块31至少部分被防护层20的第一部分21包围,可以理解地,防护层20的第一部分21只要部分包围该互连凸块31即可。在一具体实施例中,至少互连凸块31的下半部分被防护层20的第一部分21包围。在一个实施方式中,防护层20的第一部分21至少覆盖互 连凸块31中的连接部分,避免该连接部分暴露出来,该连接部分为互连凸块31中与连接的芯片焊盘12相连接的部分。The interconnection bump 31 is at least partially surrounded by the first portion 21 of the protection layer 20 . It can be understood that the first portion 21 of the protection layer 20 only needs to partially surround the interconnection bump 31 . In a specific embodiment, at least the lower half of the interconnect bump 31 is surrounded by the first portion 21 of the protective layer 20 . In one embodiment, the first portion 21 of the protective layer 20 covers at least the mutual The connection portion in the interconnection bump 31 is a portion of the interconnection bump 31 that is connected to the connected chip pad 12 to prevent the connection portion from being exposed.
封装芯片30的底表面还包括与防护层20的第二部分22在纵向投影上交叠的第一区域。可以理解地,本申请实施例中的纵向是一个相对的概念,可以理解地,纵向并不表示要求绝对竖直或悬垂,稍微倾斜的方向也是允许的。以图1为例,这里的纵向是指芯片封装结构中的厚度方向(例如基板10的厚度方向);在一具体实施例中,纵向投影为将物体投影到与纵向垂直的平面上,或者纵向投影为将物体投影到与垂直于水平面方向所垂直的平面上。The bottom surface of the packaged chip 30 also includes a first area that overlaps the second portion 22 of the protective layer 20 in longitudinal projection. It can be understood that the longitudinal direction in the embodiment of the present application is a relative concept. It can be understood that the longitudinal direction does not mean that it is required to be absolutely vertical or overhanging, and a slightly inclined direction is also allowed. Taking Figure 1 as an example, the longitudinal direction here refers to the thickness direction in the chip packaging structure (such as the thickness direction of the substrate 10); in a specific embodiment, longitudinal projection means projecting the object onto a plane perpendicular to the longitudinal direction, or longitudinal projection. Projection is the projection of an object onto a plane perpendicular to the direction perpendicular to the horizontal plane.
如图1所示,封装芯片30设置在基板10的第一表面11上,且封装芯片30的底表面的外侧边缘与防护层20的第二部分22在纵向投影上交叠。以图1中的封装芯片30的底表面为矩形结构为例,如此封装芯片30的底表面包括4个侧,图1中,封装芯片的底表面中的一侧和第二部分22在纵向投影上交叠。而对于另外三侧的设置,可以采用现有任意的常规设置方式,只要合理即可。在一具体实施例中,封装芯片30的底表面中剩余的三侧可以是与一支撑框架、支撑层、防护层20的第二部分22等任一者在纵向投影上交叠。可以理解地,上述第一区域可以形成在封装芯片30的一侧,也可以形成在一侧中的一部分,也可以形成在封装芯片30的多个侧中。在一个实施方式中,第一区域形成在封装芯片30的第一侧。As shown in FIG. 1 , the package chip 30 is disposed on the first surface 11 of the substrate 10 , and the outer edge of the bottom surface of the package chip 30 overlaps the second portion 22 of the protective layer 20 in longitudinal projection. Taking the bottom surface of the packaged chip 30 in Figure 1 as a rectangular structure as an example, the bottom surface of the packaged chip 30 includes four sides. In Figure 1, one side and the second part 22 of the bottom surface of the packaged chip are projected longitudinally. Overlap. For the settings on the other three sides, any existing conventional setting method can be used, as long as it is reasonable. In a specific embodiment, the remaining three sides of the bottom surface of the package chip 30 may overlap with any one of a support frame, a support layer, the second portion 22 of the protective layer 20 , etc. in a longitudinal projection. It can be understood that the above-mentioned first region may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 . In one embodiment, the first region is formed on the first side of the package chip 30 .
具体地,封装芯片30底表面的外周中,包括与防护层20的第二部分在纵向投影上交叠的第一区域,以及除第一区域之外的其他区域,而对于其他区域的设置,可以采用现有任意的常规设置方式,只要合理即可。在一具体实施例中,封装芯片30的底表面的外周中,除第一区域之外的其他区域可以是与一支撑框架、支撑层、防护层20的第二部分22等任一者在纵向投影上交叠。Specifically, the outer periphery of the bottom surface of the package chip 30 includes a first area that overlaps with the second part of the protective layer 20 in a longitudinal projection, and other areas except the first area, and for the arrangement of other areas, Any existing conventional setting method can be used, as long as it is reasonable. In a specific embodiment, in the periphery of the bottom surface of the package chip 30, other areas except the first area may be vertically aligned with any one of a support frame, a support layer, the second part 22 of the protective layer 20, etc. Overlay on projection.
封装芯片30的底表面与基板10之间形成空腔。其中,封装芯片30的底表面的外周中,包括与防护层20的第二部分22在纵向投影上交叠的第一区域,以及除第一区域之外的其他区域,而对于其他区域的设置,可以采用现有任意的常规设置方式,只要合理即可,以使封装芯片30的底表面与基板10之间形成空腔。在一具体实施例中,该封装芯片30可以为SAW滤波器芯片、BAW滤波器芯片或者其他需要空腔的芯片。A cavity is formed between the bottom surface of the package chip 30 and the substrate 10 . Wherein, the outer periphery of the bottom surface of the package chip 30 includes a first area that overlaps with the second part 22 of the protective layer 20 in a longitudinal projection, and other areas except the first area, and for the arrangement of other areas , any existing conventional arrangement method can be used as long as it is reasonable, so that a cavity is formed between the bottom surface of the package chip 30 and the substrate 10 . In a specific embodiment, the package chip 30 can be a SAW filter chip, a BAW filter chip or other chips that require a cavity.
在本实施例中,封装芯片30设置在基板10的第一表面上,且底表面还包括与防护层20的第二部分22在纵向投影上交叠的第一区域。具体地,第一区域和与防护层20的第二部分22可以相互贴附,或者第一区域和第二部分22在纵向上存在微小的距离或者间隙。该微小的距离或者间隙可以阻挡后续的塑封材料或者其他材料流入上述空腔即可,或者只能使很少的塑封材料或者很少的其他材料流入该上述空腔,但是不影响封装芯片30性能的实现以及其 可靠性。在一具体实施例中,第一区域和防护层20的第二部分22之间的距离小于20um(微米)、15um或者5um等。在一个实施方式中,第一区域和所述防护层20的第二部分22之间的距离在区间[0.1um,5um]之中。在一个实施方式中,封装芯片30的底表面的第一区域与防护层20的第二部分22贴附设置。可以理解地,该底表面的第一区域与防护层20的第二部分22贴附设置,以更好地阻挡其他材料流入空腔,起到更好的保护作用。In this embodiment, the package chip 30 is disposed on the first surface of the substrate 10 , and the bottom surface further includes a first area that overlaps with the second portion 22 of the protective layer 20 in a longitudinal projection. Specifically, the first region and the second part 22 of the protective layer 20 may be attached to each other, or there may be a slight distance or gap between the first region and the second part 22 in the longitudinal direction. This small distance or gap can prevent subsequent plastic packaging materials or other materials from flowing into the above-mentioned cavity, or can only allow a small amount of plastic packaging material or very few other materials to flow into the above-mentioned cavity, but does not affect the performance of the packaged chip 30 implementation and its reliability. In a specific embodiment, the distance between the first area and the second part 22 of the protective layer 20 is less than 20um (micron), 15um or 5um, etc. In one embodiment, the distance between the first area and the second portion 22 of the protective layer 20 is in the interval [0.1um, 5um]. In one embodiment, the first area of the bottom surface of the package chip 30 is attached to the second portion 22 of the protective layer 20 . It can be understood that the first area of the bottom surface is attached to the second part 22 of the protective layer 20 to better prevent other materials from flowing into the cavity and provide better protection.
在本实施例中,通过引入防护层20,并且该防护层20包括设置在第一表面11上的芯片焊盘上12的第一部分21,以及设置在芯片焊盘12之外的第二部分22。第一部分21可以减少芯片连接点高温重熔后可能出现的焊点脱离的风险。第二部分22的设置,进一步保证了封装芯片30底表面与基板10之间的空腔的形成,可以有效阻挡其他材料进入空腔中,保证了封装芯片30整体性能的实现,提高了封装芯片30的可靠性。In this embodiment, a protective layer 20 is introduced, and the protective layer 20 includes a first portion 21 disposed on the chip pad 12 on the first surface 11 , and a second portion 22 disposed outside the chip pad 12 . The first part 21 can reduce the risk of solder joint detachment that may occur after high-temperature remelting of the chip connection point. The setting of the second part 22 further ensures the formation of a cavity between the bottom surface of the packaged chip 30 and the substrate 10, which can effectively prevent other materials from entering the cavity, ensures the realization of the overall performance of the packaged chip 30, and improves the efficiency of the packaged chip. 30% reliability.
在一个实施例中,该芯片封装结构还包括密封层,密封层至少覆盖封装芯片30和防护层的第二部分22。密封层可以采用绝缘的树脂材料或者其他常规的塑封材料。在一些实施例中,密封层为包含有颗粒物的树脂材料。其中,该颗粒物可以是二氧化硅(SiO2)颗粒,也可以是三氧化二铝(Al2O3)颗粒,本申请实施例不做限定。可以理解地,也可以采用其他可以实现密封功能的材料,在此不再赘述。In one embodiment, the chip packaging structure further includes a sealing layer, and the sealing layer covers at least the packaging chip 30 and the second part 22 of the protective layer. The sealing layer can be made of insulating resin material or other conventional plastic sealing materials. In some embodiments, the sealing layer is a resin material containing particulate matter. The particles may be silicon dioxide (SiO 2 ) particles or aluminum trioxide (Al 2 O 3 ) particles, which are not limited in the embodiments of this application. It is understood that other materials that can achieve the sealing function can also be used, which will not be described again here.
在一个实施例中,封装芯片30的第一区域与在防护层20的第二部分22在纵向上的距离被配置为小于第一阈值,以阻挡密封层进入空腔。在一具体实施例中,所述第一阈值为5um、10um或15um等。在一个实施方式中,第一阈值在区间[0.1um,5um]之中。In one embodiment, the longitudinal distance between the first region of the packaged chip 30 and the second portion 22 of the protective layer 20 is configured to be less than a first threshold to block the sealing layer from entering the cavity. In a specific embodiment, the first threshold is 5um, 10um or 15um, etc. In one embodiment, the first threshold is in the interval [0.1um, 5um].
在一个实施例中,第一阈值小于或等于密封层的颗粒物的最大粒径。In one embodiment, the first threshold is less than or equal to a maximum particle size of the particles of the sealing layer.
在一个实施例中,该芯片封装结构还包括支撑层,支撑层形成在基板10的第一表面,封装芯片30的底表面还包括与支撑层在纵向投影上交叠的第二区域。In one embodiment, the chip packaging structure further includes a support layer formed on the first surface of the substrate 10 , and the bottom surface of the package chip 30 further includes a second area that overlaps with the support layer in longitudinal projection.
如图2所示,支撑层40形成在基板10的第一表面上,封装芯片30的底表面还包括与支撑层40在纵向投影上交叠的第二区域。以图2中的封装芯片30的底表面为矩形结构为例,如此封装芯片30的底表面包括4个侧,图2中,封装芯片30的底表面中的左侧和支撑层40在纵向投影上部分交叠。而对于另外三侧的设置,可以采用现有的任意常规方式,只要合理即可。在一具体实施例中,封装芯片30的底表面中剩余的三侧可以是与一支撑框架、支撑层、防护层20的第二部分22等任一者在纵向投影上交叠。可以理解地,上述第二区域可以形成在封装芯片30的一侧,也可以形成在一侧中的一部分,也可以形成在封装芯片30的多个侧中。在一个实施方式中,支撑层40也可以为阻焊层,该支撑层可以采用阻焊材料形成。在该实施方式中,该支撑层40为形成在基板10的第一表面11上的阻焊层。通过基板上的阻焊层 来充当支撑层,减少了额外的层的形成,减少了额外的材料、工艺的消耗。As shown in FIG. 2 , the support layer 40 is formed on the first surface of the substrate 10 , and the bottom surface of the package chip 30 further includes a second area that overlaps with the support layer 40 in a longitudinal projection. Taking the bottom surface of the packaged chip 30 in Figure 2 as a rectangular structure as an example, the bottom surface of the packaged chip 30 includes four sides. In Figure 2, the left side of the bottom surface of the packaged chip 30 and the support layer 40 are projected longitudinally. The upper part overlaps. For the settings on the other three sides, any existing conventional method can be used, as long as it is reasonable. In a specific embodiment, the remaining three sides of the bottom surface of the package chip 30 may overlap with any one of a support frame, a support layer, the second portion 22 of the protective layer 20 , etc. in a longitudinal projection. It can be understood that the above-mentioned second region may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 . In one embodiment, the support layer 40 may also be a solder resist layer, and the support layer may be formed of a solder resist material. In this embodiment, the support layer 40 is a solder resist layer formed on the first surface 11 of the substrate 10 . Through the solder mask on the substrate To act as a support layer, it reduces the formation of additional layers and reduces the consumption of additional materials and processes.
具体地,封装芯片30底表面的外周中,包括与支撑层40在纵向投影上交叠的第二区域,与防护层20的第二部分22在纵向投影上交叠的第一区域,以及除第一区域和第二区域之外的其他区域,而对于其他区域的设置,可以采用现有的任意常规方式,只要合理即可。在一具体实施例中,封装芯片30的底表面的外周中,除第一区域和第二区域之外的其他区域可以是与一支撑框架、支撑层、防护层20的第二部分22等任一者在纵向投影上交叠。Specifically, the outer periphery of the bottom surface of the package chip 30 includes a second area that overlaps with the support layer 40 in a longitudinal projection, a first area that overlaps with the second portion 22 of the protective layer 20 in a longitudinal projection, and other than For other areas other than the first area and the second area, for the settings of other areas, any existing conventional method can be used, as long as it is reasonable. In a specific embodiment, in the outer periphery of the bottom surface of the package chip 30, other areas except the first area and the second area may be any other areas related to a support frame, a support layer, the second part 22 of the protective layer 20, etc. One overlaps in longitudinal projection.
在本实施例中,封装芯片30设置在基板10的第一表面11上,且封装芯片30底表面还包括与支撑层40在纵向投影上交叠的第二区域。具体地,第二区域和支撑层40可以相互贴附,或者第二区域和支撑层40在纵向上存在微小的距离或者间隙。该微小的距离或者间隙可以阻挡后续的塑封材料或者其他材料流入上述空腔即可,或者只能使很少的塑封材料或者其他材料流入该上述空腔,但是不影响封装芯片30性能的实现以及其可靠性。在一个实施例中,第二区域和支撑层40之间的距离小于5um、10um或15um等。在一个实施方式中,第二区域和支撑层40之间的距离在区间[0.1um,5um]之中。In this embodiment, the packaged chip 30 is disposed on the first surface 11 of the substrate 10 , and the bottom surface of the packaged chip 30 further includes a second area that overlaps with the supporting layer 40 in longitudinal projection. Specifically, the second region and the support layer 40 may be attached to each other, or there may be a slight distance or gap between the second region and the support layer 40 in the longitudinal direction. This small distance or gap can prevent subsequent plastic packaging materials or other materials from flowing into the above-mentioned cavity, or can only allow a small amount of plastic packaging material or other materials to flow into the above-mentioned cavity, but does not affect the realization of the performance of the packaged chip 30 and its reliability. In one embodiment, the distance between the second region and the support layer 40 is less than 5um, 10um, or 15um, etc. In one embodiment, the distance between the second region and the support layer 40 is in the interval [0.1um, 5um].
在一个实施例中,第二区域与支撑层在纵向上的距离被配置为小于第二阈值,以阻挡密封层进入空腔。In one embodiment, the longitudinal distance between the second region and the support layer is configured to be less than a second threshold to block the sealing layer from entering the cavity.
在一具体实施例中,第二阈值可以为5um、10um或15um等。在一个实施方式中,第二阈值在区间[0.1um,5um]之中。In a specific embodiment, the second threshold may be 5um, 10um or 15um, etc. In one embodiment, the second threshold is in the interval [0.1um, 5um].
在一个实施例中,第二阈值小于或等于密封层的颗粒物的最大粒径。In one embodiment, the second threshold is less than or equal to the maximum particle size of the particles of the sealing layer.
在一个实施例中,封装芯片30的至少一个侧面包括与支撑层和/或防护层20的第二部分22在横向投影上交叠的第三区域。In one embodiment, at least one side of the packaged chip 30 includes a third region that overlaps in lateral projection with the second portion 22 of the support layer and/or protective layer 20 .
在一实施例中,横向是一个相对概念,可以理解的横向并表示要求绝对水平,可以与水平面存在一定的夹角,且该夹角不等于90度即可,以图5为例,该纵向是指芯片封装结构中的水平方向;在一具体实施例中,横向投影则为将物体投影到与横向或与水平面方向垂直的平面上。In one embodiment, the horizontal direction is a relative concept. It can be understood that the horizontal direction does not mean that it requires absolute horizontality. It can have a certain angle with the horizontal plane, and the angle is not equal to 90 degrees. Taking Figure 5 as an example, the vertical direction Refers to the horizontal direction in the chip packaging structure; in a specific embodiment, lateral projection is to project the object onto a plane perpendicular to the lateral or horizontal direction.
在一个实施方式中,封装芯片30的至少一个侧面包括与支撑层40在横向投影上交叠的第三区域。具体地,第三区域与支撑层40可以相互贴附,或者第三区域与支撑层40在横向上存在微小的距离或者间隙。在该实施方式中,如图5所示,支撑层40包括了第一支撑层和第二支撑层。其中,第一支撑层设置在基板10的第一表面11上,第二支撑层设置在第一支撑层之上。即第二支撑层位于第一支撑层远离基板10的表面,且至少在一侧第二支撑层和第一支撑层呈阶梯状设置。如此,封装芯片30的底表面包括与第一支撑层在纵向投影上交叠的 第二区域,封装芯片的至少一个侧面包括与第二支撑层在横向投影上交叠的第三区域。In one embodiment, at least one side of the packaged chip 30 includes a third area that overlaps the support layer 40 in a lateral projection. Specifically, the third region and the support layer 40 may be attached to each other, or there may be a slight distance or gap between the third region and the support layer 40 in the lateral direction. In this embodiment, as shown in FIG. 5 , the support layer 40 includes a first support layer and a second support layer. Wherein, the first support layer is disposed on the first surface 11 of the substrate 10, and the second support layer is disposed on the first support layer. That is, the second support layer is located on the surface of the first support layer away from the substrate 10 , and the second support layer and the first support layer are arranged in a stepped manner at least on one side. In this way, the bottom surface of the package chip 30 includes a portion that overlaps with the first support layer in a longitudinal projection. The second region, at least one side of the packaged chip, includes a third region that overlaps in lateral projection with the second support layer.
在一个实施方式中,封装芯片30的至少一个侧面包括与防护层20的第二部分22在横向投影上交叠的第三区域。具体地,第三区域与防护层20的第二部分可以相互贴附,或者第三区域与防护层20的第二部分22在横向上存在微小的距离或者间隙。如图5所示,该防护层20的第二部分22可以设置在第一支撑层以及第二支撑层之上。In one embodiment, at least one side of the packaged chip 30 includes a third region that overlaps in lateral projection with the second portion 22 of the protective layer 20 . Specifically, the third region and the second part of the protective layer 20 may be attached to each other, or there may be a slight distance or gap in the lateral direction between the third region and the second part 22 of the protective layer 20 . As shown in FIG. 5 , the second portion 22 of the protective layer 20 may be disposed on the first support layer and the second support layer.
上述该微小的距离或者间隙可以阻挡后续的塑封材料或者其他材料流入该空腔即可,或者只能使很少的塑封材料或者其他材料流入该空腔,但是不影响封装芯片性能的实现以及其可靠性。The above-mentioned tiny distance or gap can prevent subsequent plastic packaging materials or other materials from flowing into the cavity, or can only allow a small amount of plastic packaging materials or other materials to flow into the cavity, but does not affect the realization of the performance of the packaged chip and its other functions. reliability.
在一个实施例中,第三区域与防护层在横向向上的距离被配置为小于第三阈值,以阻挡密封层进入空腔。In one embodiment, a lateral upward distance between the third region and the protective layer is configured to be less than a third threshold to block the sealing layer from entering the cavity.
在一具体实施例中,第三阈值可以为5um、10um或15um等。在一个实施方式中,第二阈值在区间[0.1um,5um]之中。In a specific embodiment, the third threshold may be 5um, 10um or 15um, etc. In one embodiment, the second threshold is in the interval [0.1um, 5um].
在一个实施例中,第三阈值小于或等于密封层的颗粒物的最大粒径。In one embodiment, the third threshold is less than or equal to the maximum particle size of the particles of the sealing layer.
在一个实施例中,第一区域与第二区域至少部分交叠。如图3所示,在该实施例中,封装芯片的底表面与防护层的第二部分22以及支撑层存在纵向投影上交叠的部分。在该实施例中,该防护层20的第二部分22至少部分设置于支撑层40之上,以与支撑层40在纵向投影上交叠。或者,支撑层40至少部分形成在防护层20的第二部分22之上,以与防护层20的第二部分22在纵向投影上交叠。在一个实施例中,防护层20的第二部分22至少部分形成在支撑层40上。In one embodiment, the first area and the second area at least partially overlap. As shown in FIG. 3 , in this embodiment, the bottom surface of the packaged chip has a portion that overlaps with the second portion 22 of the protective layer and the support layer in longitudinal projection. In this embodiment, the second portion 22 of the protective layer 20 is at least partially disposed on the support layer 40 so as to overlap the support layer 40 in a longitudinal projection. Alternatively, the support layer 40 is formed at least partially over the second portion 22 of the protective layer 20 so as to overlap the second portion 22 of the protective layer 20 in a longitudinal projection. In one embodiment, the second portion 22 of the protective layer 20 is at least partially formed on the support layer 40 .
在一个实施方式中,支撑层40形成在基板10的第一表面11上,防护层20的第二部分22中至少包括形成在支撑层40之上的第一块221,还包括直接形成在第一表面11上的第二块222。如图3所示,封装芯片30的底表面包括与防护层20的第二部分22在纵向投影上交叠的第一区域,此时第一区域为离散的两个区域的集合,包括和第一块221纵向投影上交叠的部分,以及和第二块222纵向交叠的部分。封装芯片30的底表面还包括与支撑层40在纵向投影上交叠的第二区域。在该实施方式中,第一区域和第二区域部分交叠,即第一区域中和第一块221在纵向投影上交叠的部分和第二区域存在部分交叠。In one embodiment, the support layer 40 is formed on the first surface 11 of the substrate 10 , and the second part 22 of the protective layer 20 includes at least a first block 221 formed on the support layer 40 , and also includes a first block 221 formed directly on the first surface 11 of the substrate 10 . A second piece 222 on surface 11 . As shown in FIG. 3 , the bottom surface of the package chip 30 includes a first area that overlaps with the second portion 22 of the protective layer 20 in a longitudinal projection. At this time, the first area is a set of two discrete areas, including and the first area. The portion that overlaps the longitudinal projection of one piece 221 and the portion that overlaps the second piece 222 longitudinally. The bottom surface of the package chip 30 also includes a second area that overlaps the support layer 40 in longitudinal projection. In this embodiment, the first region and the second region partially overlap, that is, the portion of the first region that overlaps with the first block 221 in longitudinal projection partially overlaps with the second region.
在一个实施方式中,支撑层40形成在基板10的第一表面11上,而防护层20的第二部分22形成在支撑层40之上。如图4所示,支撑层40形成在基板10的第一表面11上,而防护层20的第二部分22形成在支撑层40之上,封装芯片30的底表面与防护层20的第二部分22以及支撑层40存在纵向投影上交叠的部分。封装芯片30的底表面包括与防护层20的第 二部分22在纵向投影上交叠的第一区域,封装芯片30的底表面还包括与支撑层40在纵向投影上交叠的第二区域,在该实施方式中,第一区域与第二区域至少部分交叠。In one embodiment, the support layer 40 is formed on the first surface 11 of the substrate 10 and the second portion 22 of the protective layer 20 is formed over the support layer 40 . As shown in FIG. 4 , the support layer 40 is formed on the first surface 11 of the substrate 10 , and the second part 22 of the protective layer 20 is formed on the support layer 40 . The bottom surface of the package chip 30 is in contact with the second part of the protective layer 20 . The portion 22 and the support layer 40 have overlapping portions in longitudinal projection. The bottom surface of the package chip 30 includes a third layer with the protective layer 20 The first area where the two parts 22 overlap in the longitudinal projection. The bottom surface of the package chip 30 also includes a second area that overlaps with the support layer 40 in the longitudinal projection. In this embodiment, the first area and the second area At least partially overlap.
在一个实施例中,第一区域和第二区域在纵向投影上不交叠。如图2所示,支撑层40形成在基板10的第一表面11上,防护层的第二部分22也形成在基板10的第一表面11上,并且支撑层40和防护层的第二部分22分别形成在第一表面11上的不同区域。In one embodiment, the first area and the second area do not overlap in longitudinal projection. As shown in FIG. 2 , the support layer 40 is formed on the first surface 11 of the substrate 10 , the second part 22 of the protective layer is also formed on the first surface 11 of the substrate 10 , and the support layer 40 and the second part of the protective layer 22 are respectively formed in different areas on the first surface 11 .
在一个实施例中,第一区域在封装芯片的第一侧,第二区域在封装芯片除第一侧之外的至少一侧。如图2所示,封装芯片30的底表面的外侧边缘与支撑层40在纵向投影上交叠,且封装芯片30的底表面的外侧边缘与防护层的第二部分22在纵向投影上交叠。以图2中的封装芯片30的底表面为矩形结构为例,如此封装芯片30的底表面包括4个侧,图2中,封装芯片的底表面中的一侧和支撑层40在纵向投影上交叠,而另一侧和防护层的第二部分22在纵向投影上交叠。而对于另外两侧的设置,可以采用现有的任意常规方式,只要合理即可。在一具体实施例中,封装芯片30的底表面中剩余的两侧可以是与支撑层40或者防护层20的第二部分22中的至少一者在纵向投影上交叠。可以理解地,上述第一区域可以形成在封装芯片30的一侧,也可以形成在一侧中的一部分,也可以形成在封装芯片30的多个侧中。同理,上述第二区域可以形成在封装芯片30的一侧,也可以形成在一侧中的一部分,也可以形成在封装芯片30的多个侧中。在一个实施方式中,第二区域形成在封装芯片的第一侧,第一区域形成在封装芯片除第一侧之外的其他至少一侧。进一步地,第二区域形成在封装芯片的第一侧,第一区域形成在封装芯片除第一侧之外的其他所有侧。In one embodiment, the first area is on a first side of the packaged chip, and the second area is on at least one side of the packaged chip other than the first side. As shown in FIG. 2 , the outer edge of the bottom surface of the package chip 30 overlaps with the support layer 40 in a longitudinal projection, and the outer edge of the bottom surface of the package chip 30 overlaps with the second portion 22 of the protective layer in a longitudinal projection. . Taking the bottom surface of the packaged chip 30 in Figure 2 as a rectangular structure as an example, the bottom surface of the packaged chip 30 includes four sides. In Figure 2, one side of the bottom surface of the packaged chip and the support layer 40 are in longitudinal projection. overlap, while the other side and the second portion 22 of the protective layer overlap in longitudinal projection. For the settings on the other two sides, any existing conventional method can be used, as long as it is reasonable. In a specific embodiment, the remaining two sides of the bottom surface of the package chip 30 may overlap with at least one of the support layer 40 or the second portion 22 of the protective layer 20 in a longitudinal projection. It can be understood that the above-mentioned first region may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 . Similarly, the above-mentioned second area may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 . In one embodiment, the second region is formed on a first side of the packaged chip, and the first region is formed on at least one other side of the packaged chip except the first side. Further, the second area is formed on the first side of the packaged chip, and the first area is formed on all other sides of the packaged chip except the first side.
在一个实施例中,设置在第一表面上的芯片焊盘上的第一部分,以及设置在芯片焊盘之外的第二部分在一道工艺中形成。In one embodiment, the first portion disposed on the chip pad on the first surface and the second portion disposed outside the chip pad are formed in one process.
在该实施方式中,防护层的第一部分和第二部分在一道工艺中形成,节约了工艺步骤,也降低了芯片封装成本。在一具体实施例中,防护层的第一部分和第二部分通过丝网印刷工艺形成。In this embodiment, the first part and the second part of the protective layer are formed in one process, which saves process steps and reduces chip packaging costs. In a specific embodiment, the first part and the second part of the protective layer are formed by a screen printing process.
本申请一实施例还提供一种芯片封装结构,包括:An embodiment of the present application also provides a chip packaging structure, including:
基板,包括设置在第一表面的芯片焊盘;A substrate including a chip pad disposed on a first surface;
支撑层,形成在基板的第一表面上;a support layer formed on the first surface of the substrate;
防护层,包括设置在芯片焊盘上的第一部分,以及设置在支撑层上的第二部分;The protective layer includes a first part provided on the chip pad and a second part provided on the support layer;
封装芯片,设置在基板的第一表面之上,且封装芯片的底表面设置有互连凸块,互连凸块与芯片焊盘连接,互连凸块至少部分被防护层包围;The packaged chip is disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, the interconnection bumps are connected to the chip pads, and the interconnection bumps are at least partially surrounded by a protective layer;
封装芯片的底表面还包括与设置在支撑层上的第二部分在纵向投影上交叠的第一区域, 以及与支撑层在纵向投影上交叠的第二区域,封装芯片的底表面与第一表面相对,封装芯片的底表面与基板之间形成空腔。The bottom surface of the packaged chip further includes a first area that overlaps in longitudinal projection with the second portion disposed on the support layer, and a second area that overlaps with the support layer in longitudinal projection, the bottom surface of the packaged chip is opposite to the first surface, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
如图4所示,该芯片封装结构中基板10包括第一表面11,以及设置在第一表面的芯片焊盘12。其中,基板10可以为树脂基板、陶瓷基板、玻璃基板或者其他类型的基板。在一具体实施例中,基板10为树脂基板。支撑层40,支撑层40形成在基板10的第一表面11上,支撑层40可以采用树脂或者其他常用的支撑层材料。As shown in FIG. 4 , the substrate 10 in the chip packaging structure includes a first surface 11 and a chip pad 12 disposed on the first surface. The substrate 10 may be a resin substrate, a ceramic substrate, a glass substrate or other types of substrates. In a specific embodiment, the substrate 10 is a resin substrate. The support layer 40 is formed on the first surface 11 of the substrate 10. The support layer 40 can be made of resin or other commonly used support layer materials.
在一个实施方式中,支撑层40设置有第一开口,在一具体实施例中,第一开口可以纵向延伸至基板10的第一表面11,如图2所示。可以理解地,第一开口也可以不延伸至基板10的第一表面11,即此时第一开口相当于设置在支撑层40中的凹槽结构。其中,若第一开口不延伸至基板10的第一表面11,则第一开口中至少还包括第二开口,第二开口延伸至基板10的第一表面11,以露出基板10的第一表面11的芯片焊盘12。In one embodiment, the support layer 40 is provided with a first opening. In a specific embodiment, the first opening may extend longitudinally to the first surface 11 of the substrate 10, as shown in FIG. 2 . It is understood that the first opening may not extend to the first surface 11 of the substrate 10 , that is, in this case, the first opening is equivalent to a groove structure provided in the support layer 40 . Wherein, if the first opening does not extend to the first surface 11 of the substrate 10 , the first opening also includes at least a second opening, and the second opening extends to the first surface 11 of the substrate 10 to expose the first surface of the substrate 10 11 chip pads 12.
防护层20的第一部分21设置在基板10的第一表面11上的芯片焊盘12上。可以理解地,基板10的第一表面11上可以包括多个焊盘12,而该第一部分21设置在至少一个芯片焊盘12上即可,而不应仅被限定为该第一部分21必须设置在基板10上所有的芯片焊盘12之上。第二部分22设置在支撑层40上,在一具体实施例中,第一部分21至少包围互连凸块31和芯片焊盘12的连接部分。The first portion 21 of the protective layer 20 is disposed on the chip pad 12 on the first surface 11 of the substrate 10 . It can be understood that the first surface 11 of the substrate 10 may include a plurality of bonding pads 12, and the first part 21 is provided on at least one chip bonding pad 12, and it should not be limited to that the first part 21 must be provided over all chip pads 12 on the substrate 10 . The second portion 22 is disposed on the support layer 40 . In a specific embodiment, the first portion 21 at least surrounds the connection portion of the interconnection bump 31 and the chip pad 12 .
该芯片封装结构还包括封装芯片30,如图1所示,该封装芯片30设置在基板10的第一表面11之上,封装芯片30的底表面设置有互连凸块31,互连凸块31与芯片焊盘12连接,互连凸块31至少部分被防护层20包围。其中,封装芯片30的底表面与第一表面11相对。The chip packaging structure also includes a packaging chip 30. As shown in FIG. 1, the packaging chip 30 is disposed on the first surface 11 of the substrate 10. The bottom surface of the packaging chip 30 is provided with interconnection bumps 31. The interconnection bumps 31 is connected to the chip pad 12 , and the interconnection bump 31 is at least partially surrounded by the protective layer 20 . The bottom surface of the package chip 30 is opposite to the first surface 11 .
其中,封装芯片30底表面上包括多个互连凸块31,其中每一互连凸块31均与基板10的第一表面11上的一个芯片焊盘12连接。其中,互连凸块31至少部分被防护层10包围,即被防护层10的第一部分21包围。可以理解地,只要至少一个互连凸块31的至少部分被防护层20包围即可,而不应仅被限定为必须所有互连凸块31都需至少部分被防护层20包围。The bottom surface of the package chip 30 includes a plurality of interconnection bumps 31 , wherein each interconnection bump 31 is connected to a chip pad 12 on the first surface 11 of the substrate 10 . Wherein, the interconnection bumps 31 are at least partially surrounded by the protective layer 10 , that is, surrounded by the first portion 21 of the protective layer 10 . It can be understood that as long as at least one interconnection bump 31 is at least partially surrounded by the protection layer 20 , it should not be limited to all interconnection bumps 31 needing to be at least partially surrounded by the protection layer 20 .
互连凸块31至少部分被防护层20的第一部分21包围,可以理解地,防护层20的第一部分21只要部分包围该互连凸块31即可。在一具体实施例中,至少互连凸块31的下半部分被防护层20的第一部分21包围。在一个实施方式中,防护层20的第一部分21至少覆盖互连凸块31中和芯片焊盘12互连的连接部分,避免该连接部分暴露出来即可。The interconnection bump 31 is at least partially surrounded by the first portion 21 of the protection layer 20 . It can be understood that the first portion 21 of the protection layer 20 only needs to partially surround the interconnection bump 31 . In a specific embodiment, at least the lower half of the interconnect bump 31 is surrounded by the first portion 21 of the protective layer 20 . In one embodiment, the first portion 21 of the protective layer 20 at least covers the connection portion of the interconnection bump 31 that interconnects with the chip pad 12 to prevent the connection portion from being exposed.
封装芯片30的底表面还包括与防护层20的第二部分22在纵向投影上交叠的第一区域。可以理解地,本申请实施例中的纵向是一个相对的概念,可以理解地,纵向并不表示要求绝对竖直或悬垂,稍微倾斜的方向也是允许的。以图2为例,这里的纵向是指芯片封装结构中 的厚度方向(例如基板的厚度方向)。The bottom surface of the packaged chip 30 also includes a first area that overlaps the second portion 22 of the protective layer 20 in longitudinal projection. It can be understood that the longitudinal direction in the embodiment of the present application is a relative concept. It can be understood that the longitudinal direction does not mean that it is required to be absolutely vertical or overhanging, and a slightly inclined direction is also allowed. Take Figure 2 as an example. The vertical direction here refers to the chip packaging structure. thickness direction (such as the thickness direction of the substrate).
进一步地,封装芯片30的底表面还包括与支撑层40在纵向投影上交叠的第二区域。Further, the bottom surface of the package chip 30 also includes a second area that overlaps with the support layer 40 in longitudinal projection.
在一个实施方式中,上述第一区域和第二区域均设置在封装芯片30底表面的外围区域。在一具体实施例中,第一区域和第二区域至少部分交叠。在一具体实施例中,第一区域与第二区域不交叠。In one embodiment, the above-mentioned first area and the second area are both arranged in the peripheral area of the bottom surface of the package chip 30 . In a specific embodiment, the first region and the second region at least partially overlap. In a specific embodiment, the first area and the second area do not overlap.
在一实施例中,防护层20的第二部分22中至少包括形成在支撑层40之上的第一块,第二部分22中的除第一块外的其他部分可以连接第一块且悬空设置,即第二部分22中的除第一块外的其他部分不直接与支撑层40接触,第一区域包括封装芯片30的底表面与第一块在纵向投影上交叠的部分以及封装芯片30的底表面与第二部分22中的除第一块外的其他部分交叠的部分,第一区域和第二区域至少部分交叠即为封装芯片的底表面与第一块在纵向投影上交叠的部分与第二区域交叠;在一些实施例中,封装芯片的底表面与第一块在纵向投影上不存在交叠的部分,则第一区域包括封装芯片30的底表面与第二部分22中的除第一块外的其他部分交叠的部分,第一区域与第二区域不交叠。In one embodiment, the second part 22 of the protective layer 20 at least includes a first block formed on the support layer 40 , and other parts of the second part 22 except the first block may be connected to the first block and suspended. It is arranged that other parts of the second part 22 except the first block are not in direct contact with the support layer 40, and the first area includes the portion where the bottom surface of the packaged chip 30 overlaps the first block in longitudinal projection and the packaged chip. The portion where the bottom surface of 30 overlaps with other parts of the second part 22 except the first block. The at least partial overlap of the first area and the second area is the bottom surface of the packaged chip and the first block in the longitudinal projection. The overlapping portion overlaps with the second area; in some embodiments, there is no overlapping portion between the bottom surface of the packaged chip 30 and the first block in longitudinal projection, then the first area includes the bottom surface of the packaged chip 30 and the first block. In the overlapping portions of the two parts 22 except for the first block, the first area and the second area do not overlap.
在本实施例中,通过引入防护层,并且该防护层包括设置在第一表面上的芯片焊盘上的第一部分,以及设置在芯片焊盘之外的第二部分。第一部分可以避免芯片连接点高温重熔后可能出现的焊点脱离的风险。第二部分的设置,进一步保证了芯片底表面与基板之间的空腔的形成,可以有效阻挡其他材料进入空腔中,保证了芯片整体性能的实现,提高了芯片的可靠性。In this embodiment, a protective layer is introduced, and the protective layer includes a first part disposed on the chip pad on the first surface, and a second part disposed outside the chip pad. The first part can avoid the risk of solder joint detachment that may occur after high-temperature remelting of the chip connection point. The setting of the second part further ensures the formation of a cavity between the bottom surface of the chip and the substrate, which can effectively prevent other materials from entering the cavity, ensuring the overall performance of the chip and improving the reliability of the chip.
本申请一实施例还提出一种芯片封装方法,包括:An embodiment of the present application also provides a chip packaging method, including:
在基板的第一表面上形成防护层,防护层包括设置在第一表面上的芯片焊盘上的第一部分,以及设置在芯片焊盘之外的第二部分;forming a protective layer on the first surface of the substrate, the protective layer including a first portion disposed on the chip pad on the first surface, and a second portion disposed outside the chip pad;
在基板的第一表面上设置封装芯片,封装芯片的底表面设置有互连凸块,互连凸块与芯片焊盘连接,互连凸块至少部分被防护层包围;封装芯片的底表面包括与防护层的第二部分在纵向投影上交叠的第一区域,封装芯片的底表面与第一表面相对,封装芯片的底表面与基板之间形成空腔。A packaged chip is provided on the first surface of the substrate. The bottom surface of the packaged chip is provided with interconnection bumps. The interconnection bumps are connected to the chip pads. The interconnection bumps are at least partially surrounded by a protective layer. The bottom surface of the package chip includes In the first area overlapping the second part of the protective layer in longitudinal projection, the bottom surface of the packaged chip is opposite to the first surface, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
如图1所示,在基板1-的第一表面11上形成防护层20,防护层包括设置在第一表面11上的芯片焊盘12上的第一部分21,以及设置在芯片焊盘之外的第二部分22。As shown in Figure 1, a protective layer 20 is formed on the first surface 11 of the substrate 1-. The protective layer includes a first portion 21 disposed on the chip pad 12 on the first surface 11, and a first portion 21 disposed outside the chip pad. The second part of 22.
设置封装芯片30,在一具体实施例中,封装芯片30可以通过倒扣工艺设置在基板的第一表面11上。其中,封装芯片30底表面上包括多个互连凸块31,其中每一互连凸块31均与基板第一表面上的一个芯片焊盘连接。其中,互连凸块31至少部分被防护层包围,即被防 护层的第一部分21包围。可以理解地,只要至少一个互连凸块31的至少部分被防护层包围即可,而不应仅被限定为必须所有互连凸块31都需至少部分被防护层包围。The package chip 30 is provided. In a specific embodiment, the package chip 30 can be provided on the first surface 11 of the substrate through an undercut process. The bottom surface of the package chip 30 includes a plurality of interconnection bumps 31 , wherein each interconnection bump 31 is connected to a chip pad on the first surface of the substrate. Among them, the interconnection bump 31 is at least partially surrounded by a protective layer, that is, it is protected by The first part 21 is surrounded by sheath. It can be understood that as long as at least one interconnection bump 31 is at least partially surrounded by a protective layer, it should not be limited to the fact that all interconnection bumps 31 need to be at least partially surrounded by a protective layer.
在一个实施例中,一种芯片封装方法中的在基板的第一表面上形成防护层,包括:In one embodiment, forming a protective layer on the first surface of a substrate in a chip packaging method includes:
通过丝网印刷工艺在基板的第一表面上形成防护层。A protective layer is formed on the first surface of the substrate through a screen printing process.
或者,or,
通过浸渍工艺形成防护层的第一部分,通过丝网印刷工艺形成防护层的第二部分。The first part of the protective layer is formed by a dipping process, and the second part of the protective layer is formed by a screen printing process.
在一个实施方式中,防护层的第一部分和第二部分可以都通过丝网印刷工艺形成在基板的第一表面上,可以实现精简工艺,降低了封装成本。In one embodiment, both the first part and the second part of the protective layer can be formed on the first surface of the substrate through a screen printing process, which can simplify the process and reduce packaging costs.
在一个实施方式中,防护层的第一部分通过浸渍工艺形成,而防护层的第二部分通过丝网印刷工艺。通过浸渍工艺形成防护层的第一部分,可以实现更精准的形成防护层的第一部分,以更好地保护互连凸块和芯片焊盘之间的连接。而防护层的第二部分通过丝网印刷工艺形成,可以在保证芯片封装可靠性的前提下降低工艺实现的成本。In one embodiment, the first portion of the protective layer is formed by a dipping process and the second portion of the protective layer is formed by a screen printing process. Forming the first part of the protective layer through a dipping process allows for a more precise formation of the first part of the protective layer to better protect the connection between the interconnect bumps and the chip pads. The second part of the protective layer is formed through a screen printing process, which can reduce the cost of process implementation while ensuring the reliability of chip packaging.
在一个实施例中,提供一种芯片封装结构,包括:In one embodiment, a chip packaging structure is provided, including:
基板,在第一表面设置有芯片焊盘。The substrate is provided with a chip pad on the first surface.
封装芯片,设置在基板的第一表面上,且封装芯片的底表面设置有互连凸块,互连凸块与芯片焊盘连接,封装芯片的底表面与第一表面相对。The packaged chip is disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps. The interconnection bumps are connected to the chip pads, and the bottom surface of the packaged chip is opposite to the first surface.
支撑层,形成在基板的第一表面上,封装芯片的底表面包括与支撑层在纵向投影上交叠的第二区域,封装芯片的底表面、支撑层以及基板的第一表面之间形成空腔。A support layer is formed on the first surface of the substrate. The bottom surface of the package chip includes a second area that overlaps with the support layer in a longitudinal projection. A space is formed between the bottom surface of the package chip, the support layer and the first surface of the substrate. cavity.
防护层,至少包围部分互连凸块和/或芯片焊盘。A protective layer that surrounds at least part of the interconnect bumps and/or chip pads.
在该实施例中,封装芯片的底表面包括与支撑层在纵向投影上交叠的第二区域。In this embodiment, the bottom surface of the packaged chip includes a second area that overlaps the support layer in longitudinal projection.
在一个实施方式中,如图6所示,封装芯片30的底表面的外侧边缘与支撑层40在纵向投影上交叠。以图6中的封装芯片30的底表面为矩形结构为例,如此封装芯片30的底表面包括4个侧,图6中,封装芯片的底表面中的至少一侧和支撑层40在纵向投影上交叠。而对于另外三侧的设置,可以采用现有的任意常规方式,只要合理即可。在一具体实施例中,封装芯片30的底表面中剩余的三侧可以是与支撑层40在纵向投影上交叠。可以理解地,上述第二区域可以形成在封装芯片30的一侧,也可以形成在一侧中的一部分,也可以形成在封装芯片30的多个侧中。在一个实施方式中,第二区域形成在封装芯片30的第一侧。In one embodiment, as shown in FIG. 6 , the outer edge of the bottom surface of the package chip 30 overlaps the support layer 40 in longitudinal projection. Taking the bottom surface of the packaged chip 30 in Figure 6 as a rectangular structure as an example, the bottom surface of the packaged chip 30 includes four sides. In Figure 6, at least one side of the bottom surface of the packaged chip and the support layer 40 are projected vertically. Overlap. For the settings on the other three sides, any existing conventional method can be used, as long as it is reasonable. In a specific embodiment, the remaining three sides of the bottom surface of the package chip 30 may overlap with the support layer 40 in a longitudinal projection. It can be understood that the above-mentioned second area may be formed on one side of the package chip 30 , or may be formed on a part of one side, or may be formed on multiple sides of the package chip 30 . In one embodiment, the second region is formed on the first side of the packaged chip 30 .
如图6所示,在该实施例中,防护层20相当于其他实施例中的防护层20的第一部分21。防护层20至少包围部分互连凸块31和/或芯片焊盘12。防护层20通过至少包围互连凸块31和/或芯片焊盘12,以起到对互连凸块31和芯片焊盘12之间的连接的保护作用,减小在后 续的工艺或者实际应用中该连接脱离或者开裂的风险。As shown in FIG. 6 , in this embodiment, the protective layer 20 is equivalent to the first part 21 of the protective layer 20 in other embodiments. The protective layer 20 surrounds at least part of the interconnect bumps 31 and/or the chip pads 12 . The protective layer 20 at least surrounds the interconnection bumps 31 and/or the chip pads 12 to protect the connection between the interconnection bumps 31 and the chip pads 12 and reduce the risk of subsequent damage. There is a risk of detachment or cracking of the connection during subsequent processes or actual applications.
在一个实施例中,防护层20为低挥发性材料,在一个实施例中,防护层20为低挥发性绝缘材料。在一具体实施例中,防护层为低挥发性树脂材料。在一具体实施例中,防护层为无挥发物树脂材料。由于封装芯片30的底表面和基板10的第一表面11之间要形成空腔结构,因此,通过设置防护层为低挥发性材料,可以减少后续需要进一步对空腔内部形成的挥发物进行清理的步骤,或者可以减少由于无法清理空腔内部形成的挥发物而对芯片性能造成的影响,进一步地保证了芯片封装结构的可靠性。In one embodiment, the protective layer 20 is a low-volatility material. In one embodiment, the protective layer 20 is a low-volatility insulating material. In a specific embodiment, the protective layer is a low-volatile resin material. In a specific embodiment, the protective layer is a non-volatile resin material. Since a cavity structure is formed between the bottom surface of the package chip 30 and the first surface 11 of the substrate 10 , by setting the protective layer to be a low-volatility material, the subsequent need to further clean up the volatiles formed inside the cavity can be reduced. steps, or can reduce the impact on chip performance caused by the inability to clean the volatiles formed inside the cavity, further ensuring the reliability of the chip packaging structure.
在一个实施例中,第二区域为设置在封装芯片的底表面外侧的环形区域。即封装芯片的底表面外侧均和支撑层在纵向投影上交叠。In one embodiment, the second area is an annular area disposed outside the bottom surface of the packaged chip. That is, the outside of the bottom surface of the package chip overlaps with the support layer in longitudinal projection.
在一个实施例中,封装芯片30的至少一个侧面包括与支撑层40在横向投影上交叠的第三区域。如图7所示,在该实施例中,封装芯片30的至少一个侧面包括与支撑层40在横向投影上交叠的第三区域。In one embodiment, at least one side of the packaged chip 30 includes a third area that overlaps the support layer 40 in a lateral projection. As shown in FIG. 7 , in this embodiment, at least one side of the package chip 30 includes a third area that overlaps the support layer 40 in a lateral projection.
在一个实施例中,防护层20至少包围互连凸块31和芯片焊盘12的连接部分。通过包围互连凸块31和芯片焊盘12的连接部分,在节省材料的前提下充分地保证了互连凸块31和芯片焊盘连接12的稳固。In one embodiment, the protective layer 20 surrounds at least the connecting portions of the interconnect bumps 31 and the chip pads 12 . By surrounding the connection portion of the interconnection bump 31 and the chip pad 12, the stability of the connection between the interconnection bump 31 and the chip pad 12 is fully ensured while saving materials.
在一个实施例中,提供一种芯片封装结构,包括:In one embodiment, a chip packaging structure is provided, including:
基板,在第一表面设置有芯片焊盘;A substrate with a chip pad provided on the first surface;
封装芯片,设置在基板的第一表面上,且封装芯片的底表面设置有互连凸块,互连凸块与芯片焊盘连接,封装芯片的底表面与第一表面相对,封装芯片的底表面与基板的第一表面之间形成空腔;The packaged chip is arranged on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps. The interconnection bumps are connected to the chip pads. The bottom surface of the packaged chip is opposite to the first surface. The bottom surface of the packaged chip is A cavity is formed between the surface and the first surface of the substrate;
防护层,至少包围部分互连凸块和/或芯片焊盘。A protective layer that surrounds at least part of the interconnect bumps and/or chip pads.
在该实施例中,该防护层相当于上述防护层的第一部分21。防护层不包括易挥发性材料,或者,防护层为低挥发性材料,或者防护层为无挥发物材料。In this embodiment, the protective layer corresponds to the first part 21 of the protective layer described above. The protective layer does not include volatile materials, or the protective layer is made of low-volatile materials, or the protective layer is made of non-volatile materials.
在一个实施方式中,防护层为无挥发物树脂材料。In one embodiment, the protective layer is a non-volatile resin material.
在本实施例中,防护层通过至少包围互连凸块和/或芯片焊盘,以起到对互连凸块和芯片焊盘之间的连接的保护作用,减小在后续的工艺或者实际应用中该连接脱离或者开裂的风险。并且,通过设置防护层为易挥发性材料,/低挥发性材料/无挥发物材料等,可以减少后续需要进一步对空腔内部形成的挥发物进行清理的步骤,或者可以减少由于无法清理空腔内部形成的挥发物而对芯片性能造成的影响,进一步地保证了芯片封装结构的可靠性。In this embodiment, the protective layer at least surrounds the interconnection bumps and/or the chip pads to protect the connection between the interconnection bumps and the chip pads, thereby reducing the risk of subsequent processes or actual Risk of the connection detaching or cracking during application. Moreover, by configuring the protective layer to be made of volatile materials, low-volatile materials, non-volatile materials, etc., it can reduce the need for further cleaning steps of volatiles formed inside the cavity, or can reduce the need to clean the cavity due to the inability to clean the cavity. The impact of internally formed volatiles on chip performance further ensures the reliability of the chip packaging structure.
可以理解地,为了避免赘述,上述说明书中部分相同或相似的技术特征的细节在一些实 施例或者实施方式中并没有展开描述,但是实质上这些细节也是适用于不同的实施例或者实施方式中的。It is understandable that, in order to avoid redundancy, the details of some of the same or similar technical features in the above description are not included in some actual situations. The description is not expanded in the embodiments or implementations, but essentially these details are also applicable to different embodiments or implementations.
以上仅为本申请较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。 The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application shall be included in the protection scope of the present application. .

Claims (41)

  1. 一种芯片封装结构,其中,包括:A chip packaging structure, which includes:
    基板,在第一表面设置有芯片焊盘;A substrate with a chip pad provided on the first surface;
    防护层,包括设置在所述第一表面上的芯片焊盘上的第一部分,以及设置在所述芯片焊盘之外的第二部分;A protective layer including a first portion disposed on the chip pad on the first surface, and a second portion disposed outside the chip pad;
    封装芯片,设置在所述基板的第一表面上,且所述封装芯片的底表面设置有互连凸块,所述互连凸块与所述芯片焊盘连接,所述互连凸块至少部分被所述防护层的第一部分包围,所述封装芯片的底表面与所述第一表面相对;A packaged chip is provided on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, the interconnection bumps are connected to the chip pads, and the interconnection bumps are at least Partially surrounded by the first portion of the protective layer, the bottom surface of the packaged chip is opposite to the first surface;
    所述封装芯片的底表面还包括与防护层的第二部分在纵向投影上交叠的第一区域,所述封装芯片的底表面与所述基板之间形成空腔。The bottom surface of the packaged chip further includes a first area that overlaps with the second part of the protective layer in a longitudinal projection, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
  2. 根据权利要求1所述的芯片封装结构,其中,所述防护层为低挥发性绝缘材料或无挥发性树脂材料。The chip packaging structure according to claim 1, wherein the protective layer is a low-volatile insulating material or a non-volatile resin material.
  3. 根据权利要求1所述的芯片封装结构,其中,所述芯片封装结构还包括密封层,所述密封层至少覆盖所述防护层的所述第二部分和所述封装芯片。The chip packaging structure of claim 1, wherein the chip packaging structure further includes a sealing layer covering at least the second portion of the protective layer and the packaged chip.
  4. 根据权利要求1所述的芯片封装结构,其中,所述封装芯片的底表面的第一区域与所述防护层的第二部分贴附设置。The chip packaging structure according to claim 1, wherein the first area of the bottom surface of the package chip is attached to the second part of the protective layer.
  5. 根据权利要求1所述的芯片封装结构,其中,所述封装芯片的底表面的第一区域与所述防护层的第二部分在纵向上的距离被配置为小于第一阈值。The chip packaging structure of claim 1, wherein a longitudinal distance between the first region of the bottom surface of the packaged chip and the second portion of the protective layer is configured to be less than a first threshold.
  6. 根据权利要求1所述的芯片封装结构,其中,所述芯片封装结构还包括支撑层,形成在所述基板的第一表面,所述封装芯片的底表面还包括与所述支撑层在纵向投影上交叠的第二区域。The chip packaging structure according to claim 1, wherein the chip packaging structure further includes a support layer formed on the first surface of the substrate, and the bottom surface of the package chip further includes a support layer in a longitudinal projection with the support layer. The overlapping second area.
  7. 根据权利要求6所述的芯片封装结构,其中,所述第二区域与所述支撑层贴附设置。The chip packaging structure of claim 6, wherein the second region is attached to the support layer.
  8. 根据权利要求6所述的芯片封装结构,其中,所述第二区域与所述支撑层在纵向上的距离被配置为小于第二阈值。The chip packaging structure of claim 6, wherein a longitudinal distance between the second region and the support layer is configured to be less than a second threshold.
  9. 根据权利要求8所述的芯片封装结构,其中,所述第二阈值为5um、10um或15um。The chip packaging structure of claim 8, wherein the second threshold is 5um, 10um or 15um.
  10. 根据权利要求6所述的芯片封装结构,其中,所述封装芯片的至少一个侧面包括与所述支撑层和/或所述防护层的第二部分在横向投影上交叠的第三区域。The chip packaging structure of claim 6, wherein at least one side of the packaged chip includes a third area that overlaps the second portion of the support layer and/or the protective layer in a lateral projection.
  11. 根据权利要求6所述的芯片封装结构,其中,所述支撑层包括第一支撑层和第二支撑层,所述第一支撑层设置在所述第一表面上,所述第二支撑层设置在所述第一支撑层之上, 所述封装芯片的至少一个侧面包括与所述第二支撑层在横向投影上交叠的第三区域。The chip packaging structure according to claim 6, wherein the support layer includes a first support layer and a second support layer, the first support layer is disposed on the first surface, and the second support layer is disposed On top of the first support layer, At least one side of the packaged chip includes a third region that overlaps the second support layer in a lateral projection.
  12. 根据权利要求11所述的芯片封装结构,其中,所述防护层的第二部分设置在所述第一支撑层以及所述第二支撑层之上,所述封装芯片的至少一个侧面包括与所述防护层的第二部分在横向投影上交叠的第三区域。The chip packaging structure according to claim 11, wherein the second part of the protective layer is disposed on the first support layer and the second support layer, and at least one side of the package chip includes a and a third area where the second portion of the protective layer overlaps in lateral projection.
  13. 根据权利要求6所述的芯片封装结构,其中,所述第一区域与所述第二区域至少部分交叠。The chip packaging structure of claim 6, wherein the first region and the second region at least partially overlap.
  14. 根据权利要求6所述的芯片封装结构,其中,所述防护层的第二部分至少部分形成在所述支撑层上。The chip packaging structure of claim 6, wherein the second portion of the protective layer is at least partially formed on the support layer.
  15. 根据权利要求6所述的芯片封装结构,其中,所述防护层的第二部分中至少包括形成在所述支撑层之上的第一块,所述第一区域包括所述封装芯片的底表面与所述第一块在纵向投影上交叠的部分,所述封装芯片的底表面与所述第一块在纵向投影上交叠的部分与所述第二区域至少部分交叠。The chip packaging structure of claim 6, wherein the second portion of the protective layer includes at least a first block formed on the support layer, and the first region includes a bottom surface of the packaged chip. The portion of the bottom surface of the package chip that overlaps with the first block in longitudinal projection, and the portion of the bottom surface of the package chip that overlaps with the first block in longitudinal projection at least partially overlaps with the second area.
  16. 根据权利要求6所述的芯片封装结构,其中,所述支撑层至少部分形成在所述防护层的第二部分上。The chip packaging structure of claim 6, wherein the support layer is at least partially formed on the second portion of the protective layer.
  17. 根据权利要求6所述的芯片封装结构,其中,所述第一区域和所述第二区域不交叠。The chip packaging structure of claim 6, wherein the first region and the second region do not overlap.
  18. 根据权利要求17所述的芯片封装结构,其中,所述第一区域在所述封装芯片的第一侧,所述第二区域在所述封装芯片除所述第一侧之外的至少一侧。The chip packaging structure of claim 17, wherein the first area is on a first side of the packaged chip, and the second area is on at least one side of the packaged chip except the first side. .
  19. 根据权利要求1所述的芯片封装结构,其中,所述设置在所述第一表面的芯片焊盘上的第一部分,以及设置在所述芯片焊盘之外的第二部分在一道工艺中形成。The chip packaging structure of claim 1, wherein the first portion disposed on the chip pad on the first surface and the second portion disposed outside the chip pad are formed in one process. .
  20. 根据权利要求1所述的芯片封装结构,其中,所述防护层的第一部分至少包围所述互连凸块和所述芯片焊盘的连接部分。The chip packaging structure of claim 1, wherein the first portion of the protective layer surrounds at least a connection portion of the interconnect bump and the chip pad.
  21. 一种芯片封装结构,其中,包括:A chip packaging structure, which includes:
    基板,包括设置在第一表面的芯片焊盘;A substrate including a chip pad disposed on a first surface;
    支撑层,形成在所述基板的第一表面上;A support layer formed on the first surface of the substrate;
    防护层,包括设置在所述芯片焊盘上的第一部分,以及设置在所述支撑层上的第二部分;A protective layer, including a first part provided on the chip pad, and a second part provided on the support layer;
    封装芯片,设置在所述基板的第一表面之上,且所述封装芯片的底表面设置有互连凸块,所述互连凸块与所述芯片焊盘连接,所述互连凸块至少部分被所述防护层的第一部分包围;A packaged chip is disposed on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps. The interconnection bumps are connected to the chip pads. The interconnection bumps being at least partially surrounded by a first portion of said protective layer;
    所述封装芯片的底表面还包括与所述防护层的所述第二部分在纵向投影上交叠的第一区域,以及与所述支撑层在纵向投影上交叠的第二区域,所述封装芯片的底表面与所述第一表面相对,所述封装芯片的底表面与所述基板之间形成空腔。 The bottom surface of the packaged chip further includes a first area that overlaps with the second portion of the protective layer in a longitudinal projection, and a second area that overlaps with the support layer in a longitudinal projection, the The bottom surface of the packaged chip is opposite to the first surface, and a cavity is formed between the bottom surface of the packaged chip and the substrate.
  22. 根据权利要求21所述的芯片封装结构,其中,所述支撑层设置有第一开口,所述第一开口纵向延伸至所述基板的第一表面。The chip packaging structure of claim 21, wherein the support layer is provided with a first opening extending longitudinally to the first surface of the substrate.
  23. 根据权利要求21所述的芯片封装结构,其中,所述支撑层设置有第一开口,所述第一开口中设置有第二开口,所述第二开口纵向延伸至所述基板的第一表面。The chip packaging structure of claim 21, wherein the support layer is provided with a first opening, a second opening is provided in the first opening, and the second opening extends longitudinally to the first surface of the substrate .
  24. 根据权利要求21所述的芯片封装结构,其中,所述防护层的第一部分至少包围所述互连凸块和所述芯片焊盘的连接部分。The chip packaging structure of claim 21, wherein the first portion of the protective layer surrounds at least a connection portion of the interconnect bump and the chip pad.
  25. 根据权利要求21所述的芯片封装结构,其中,所述封装芯片的至少一个侧面包括与所述支撑层和/或所述防护层的第二部分在横向投影上交叠的第三区域。The chip packaging structure of claim 21 , wherein at least one side of the packaged chip includes a third area that overlaps the second portion of the support layer and/or the protective layer in a lateral projection.
  26. 根据权利要求21所述的芯片封装结构,其中,所述支撑层包括第一支撑层和第二支撑层,所述第一支撑层设置在所述第一表面上,所述第二支撑层设置在所述第一支撑层之上,所述封装芯片的至少一个侧面包括与所述第二支撑层在横向投影上交叠的第三区域。The chip packaging structure according to claim 21, wherein the support layer includes a first support layer and a second support layer, the first support layer is disposed on the first surface, and the second support layer is disposed Above the first support layer, at least one side of the packaged chip includes a third area that overlaps the second support layer in a lateral projection.
  27. 根据权利要求21所述的芯片封装结构,其中,所述防护层的第二部分设置在所述第一支撑层以及所述第二支撑层之上,所述封装芯片的至少一个侧面包括与所述防护层的第二部分在横向投影上交叠的第三区域。The chip packaging structure according to claim 21, wherein the second part of the protective layer is disposed on the first support layer and the second support layer, and at least one side of the package chip includes a and a third area where the second portion of the protective layer overlaps in lateral projection.
  28. 根据权利要求21所述的芯片封装结构,所述第一区域与所述第二区域至少部分交叠。According to the chip packaging structure of claim 21, the first region and the second region at least partially overlap.
  29. 根据权利要求21所述的芯片封装结构,其中,所述防护层的第二部分中至少包括形成在所述支撑层之上的第一块,所述第一区域包括所述封装芯片的底表面与所述第一块在纵向投影上交叠的部分,所述封装芯片的底表面与所述第一块在纵向投影上交叠的部分与所述第二区域至少部分交叠。The chip packaging structure of claim 21, wherein the second portion of the protective layer includes at least a first block formed on the support layer, and the first region includes a bottom surface of the packaged chip. The portion of the bottom surface of the package chip that overlaps with the first block in longitudinal projection, and the portion of the bottom surface of the package chip that overlaps with the first block in longitudinal projection at least partially overlaps with the second area.
  30. 根据权利要求21所述的芯片封装结构,其中,所述第一区域和所述第二区域不交叠。The chip packaging structure of claim 21, wherein the first region and the second region do not overlap.
  31. 根据权利要求30所述的芯片封装结构,其中,所述防护层的第二部分中至少包括形成在所述支撑层之上的第一块,所述封装芯片的底表面与所述第一块在纵向投影上不存在交叠的部分。The chip packaging structure of claim 30, wherein the second part of the protective layer at least includes a first block formed on the support layer, and the bottom surface of the package chip is in contact with the first block. There is no overlap in the vertical projection.
  32. 根据权利要求21所述的芯片封装结构,其中,所述设置在所述第一表面的芯片焊盘上的第一部分,以及设置在所述支撑层上的第二部分在一道工艺中形成。The chip packaging structure of claim 21, wherein the first portion disposed on the chip pad on the first surface and the second portion disposed on the support layer are formed in one process.
  33. 一种芯片封装方法,其中,包括:A chip packaging method, which includes:
    在基板的第一表面上形成防护层,所述防护层包括设置在所述第一表面上的芯片焊盘上的第一部分,以及设置在所述芯片焊盘之外的第二部分;forming a protective layer on the first surface of the substrate, the protective layer comprising a first portion disposed on the chip pad on the first surface, and a second portion disposed outside the chip pad;
    在所述基板的第一表面上设置封装芯片,所述封装芯片的底表面设置有凸块,所述凸块与所述芯片焊盘连接,所述凸块至少部分被所述防护层包围;所述封装芯片的底表面包括与 所述防护层的第二部分在纵向投影上交叠的第一区域,所述封装芯片的底表面与所述第一表面相对,所述封装芯片的底表面与所述基板之间形成空腔。A package chip is provided on the first surface of the substrate, a bottom surface of the package chip is provided with bumps, the bumps are connected to the chip pads, and the bumps are at least partially surrounded by the protective layer; The bottom surface of the packaged chip includes The first area where the second part of the protective layer overlaps in longitudinal projection, the bottom surface of the package chip is opposite to the first surface, and a cavity is formed between the bottom surface of the package chip and the substrate .
  34. 根据权利要求33所述的芯片封装方法,其中,所述在基板的第一表面上形成防护层,包括:The chip packaging method according to claim 33, wherein forming the protective layer on the first surface of the substrate includes:
    通过丝网印刷工艺在所述基板的第一表面上形成所述防护层;forming the protective layer on the first surface of the substrate through a screen printing process;
    或者,or,
    通过浸渍工艺形成所述防护层的第一部分,通过丝网印刷工艺形成所述防护层的第二部分。The first part of the protective layer is formed by a dipping process, and the second part of the protective layer is formed by a screen printing process.
  35. 一种芯片封装结构,其中,包括:A chip packaging structure, which includes:
    基板,在第一表面设置有芯片焊盘;A substrate with a chip pad provided on the first surface;
    封装芯片,设置在所述基板的第一表面上,且所述封装芯片的底表面设置有互连凸块,所述互连凸块与所述芯片焊盘连接,所述封装芯片的底表面与所述第一表面相对;A packaged chip is provided on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, and the interconnection bumps are connected to the chip pads. The bottom surface of the packaged chip Opposite the first surface;
    支撑层,形成在所述基板的第一表面上,所述封装芯片的底表面包括与所述支撑层在纵向投影上交叠的第二区域,所述封装芯片的底表面、所述支撑层以及所述基板的第一表面之间形成空腔;A support layer is formed on the first surface of the substrate, the bottom surface of the package chip includes a second area that overlaps with the support layer in a longitudinal projection, the bottom surface of the package chip, the support layer and forming a cavity between the first surfaces of the substrate;
    防护层,至少包围部分所述互连凸块和/或所述芯片焊盘。A protective layer surrounding at least part of the interconnection bumps and/or the chip pads.
  36. 根据权利要求35所述的芯片封装结构,其中,所述封装芯片的至少一个侧面包括与所述支撑层在横向投影上交叠的第二区域。The chip packaging structure of claim 35, wherein at least one side of the packaged chip includes a second area that overlaps the support layer in a lateral projection.
  37. 根据权利要求35所述的芯片封装结构,其中,所述防护层至少包围所述互连凸块和所述芯片焊盘的连接部分。The chip packaging structure of claim 35, wherein the protective layer surrounds at least a connection portion of the interconnection bump and the chip pad.
  38. 根据权利要求35所述的芯片封装结构,其中,所述第二区域为设置在所述封装芯片的底表面外侧的环形区域。The chip packaging structure of claim 35, wherein the second area is an annular area disposed outside the bottom surface of the packaged chip.
  39. 根据权利要求35所述的芯片封装结构,其中,所述支撑层包括第一支撑层和第二支撑层,所述第一支撑层设置在所述第一表面上,所述第二支撑层设置在所述第一支撑层之上,所述封装芯片的底表面包括与所述第二支撑层在纵向投影上交叠的第二区域,所述封装芯片的至少一个侧面包括与所述第二支撑层在横向投影上交叠的第三区域。The chip packaging structure according to claim 35, wherein the support layer includes a first support layer and a second support layer, the first support layer is disposed on the first surface, and the second support layer is disposed Above the first support layer, a bottom surface of the packaged chip includes a second area that overlaps with the second support layer in a longitudinal projection, and at least one side surface of the packaged chip includes a second area that overlaps with the second support layer. The third area where the support layers overlap in transverse projection.
  40. 一种芯片封装结构,其中,包括:A chip packaging structure, which includes:
    基板,在第一表面设置有芯片焊盘;A substrate with a chip pad provided on the first surface;
    封装芯片,设置在所述基板的第一表面上,且所述封装芯片的底表面设置有互连凸块,所述互连凸块与所述芯片焊盘连接,所述封装芯片的底表面与所述第一表面相对,所述封装 芯片的底表面与所述基板的第一表面之间形成空腔;A packaged chip is provided on the first surface of the substrate, and the bottom surface of the packaged chip is provided with interconnection bumps, and the interconnection bumps are connected to the chip pads. The bottom surface of the packaged chip Opposite the first surface, the package A cavity is formed between the bottom surface of the chip and the first surface of the substrate;
    防护层,至少包围部分所述互连凸块和/或所述芯片焊盘。A protective layer surrounding at least part of the interconnection bumps and/or the chip pads.
  41. 根据权利要求40所述的芯片封装结构,其中,所述防护层至少包围所述互连凸块和所述芯片焊盘的连接部分。 The chip packaging structure of claim 40, wherein the protective layer surrounds at least a connection portion of the interconnection bump and the chip pad.
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