WO2023195170A1 - Module-type linear motor - Google Patents

Module-type linear motor Download PDF

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Publication number
WO2023195170A1
WO2023195170A1 PCT/JP2022/017392 JP2022017392W WO2023195170A1 WO 2023195170 A1 WO2023195170 A1 WO 2023195170A1 JP 2022017392 W JP2022017392 W JP 2022017392W WO 2023195170 A1 WO2023195170 A1 WO 2023195170A1
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WO
WIPO (PCT)
Prior art keywords
stator
permanent magnet
mover
module
magnetic poles
Prior art date
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PCT/JP2022/017392
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French (fr)
Japanese (ja)
Inventor
迪 廣谷
優 ▲高▼村
ザイニ アリフ
功太郎 榊原
健太郎 橋本
Original Assignee
三菱電機株式会社
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Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to PCT/JP2022/017392 priority Critical patent/WO2023195170A1/en
Priority to KR1020247007226A priority patent/KR20240034878A/en
Priority to JP2022548042A priority patent/JP7204058B1/en
Publication of WO2023195170A1 publication Critical patent/WO2023195170A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K41/00Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
    • H02K41/02Linear motors; Sectional motors
    • H02K41/03Synchronous motors; Motors moving step by step; Reluctance motors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/12Machines characterised by the modularity of some components

Definitions

  • the present disclosure relates to a modular linear motor in which a plurality of stator modules and a plurality of mover modules are arranged in the stroke direction.
  • a linear motor is composed of a mover and a stator, and the mover moves linearly in the stroke direction.
  • it is necessary to set the lengths of the mover and stator in the stroke direction depending on the desired movable range or thrust.
  • setting a plurality of lengths in the stroke direction of the product depending on the product performance leads to a deterioration in the yield of the core and an increase in the cost of manufacturing equipment.
  • Patent Document 1 discloses that a stator having a field yoke and a plurality of permanent magnets is modularized, and a plurality of modularized stators are arranged in the stroke direction of the movable element.
  • the present disclosure has been made in view of the above, and aims to provide a modular linear motor that can reduce the cogging thrust generated when the movable module group moves in the stroke direction.
  • a modular linear motor includes a stator module group having a plurality of stator modules arranged in parallel in the stroke direction, and a stator module group having a plurality of stator modules arranged in parallel in the stroke direction.
  • the movable module includes a plurality of mover modules, and a mover module group is arranged to face the stator module group across a gap.
  • Each of the mover modules includes a plurality of teeth arranged at a constant pitch and a plurality of coils wound around each of the plurality of teeth.
  • Each of the stator modules includes a permanent magnet block having a first number of magnetic poles arranged thereon.
  • the first number of magnetic poles is the second number of magnetic poles. It is characterized by being larger.
  • the modular linear motor of the present disclosure it is possible to reduce the cogging thrust generated when the movable module group moves in the stroke direction.
  • Side view showing the configuration of a comparative example modular linear motor A diagram showing the relationship between the surface magnetic flux and cogging thrust of the permanent magnet block of Embodiment 1.
  • Diagram for explaining measurement points of surface magnetic flux of the permanent magnet block of Embodiment 1 A diagram showing surface magnetic flux waveforms of a plurality of magnetic poles of the stator module of Embodiment 1.
  • An enlarged side view showing the configuration of the mover module of Embodiment 1 A diagram showing the relationship between the shape of the teeth flange and the cogging thrust of Embodiment 1
  • a side view showing the configuration of a modular linear motor according to Embodiment 2 A side view showing the configuration of a modular linear motor according to Embodiment 3
  • FIG. 1 is a side view showing the configuration of a modular linear motor 1 according to the first embodiment.
  • the modular linear motor 1 includes a stator module group 100 and a mover module group 200.
  • the movable module group 200 is arranged to be movable relative to the stator module group 100 in the stroke direction S.
  • the mover module group 200 is arranged to face the stator module group 100 with a magnetic gap Tg in between.
  • the mover module group 200 includes a plurality of mover modules 20 arranged in parallel in the stroke direction S, and auxiliary teeth 25 provided at both ends of the mover module group 200.
  • Each mover module 20 includes a mover core 21 made of a laminated iron core and a plurality of coils 22.
  • the mover core 21 includes a core back 21a extending in the stroke direction S, a plurality of teeth portions 21b arranged at a constant pitch in the stroke direction S, and a tooth flange portion 21c provided at the tip of the teeth portion 21b. , has.
  • the plurality of coils 22 are wound around each of the teeth portions 21b.
  • the tooth flange portion 21c projects in the stroke direction S from the tooth portion 21b.
  • a slot open 21d which is a gap, is provided between adjacent teeth flange portions 21c.
  • three mover modules 20 constitute a mover module group 200.
  • the mover core 21 has five teeth portions 21b.
  • the stator module group 100 includes a plurality of stator modules 10 arranged in parallel in the stroke direction S.
  • Each stator module 10 includes a permanent magnet block 10a and a stator core portion 10b serving as a back yoke for fixing the permanent magnet block 10a.
  • the permanent magnet block 10a a plurality of magnetized magnetic poles 11 are arranged in parallel in the stroke direction S. The polarities of adjacent magnetic poles 11 in the permanent magnet block 10a are opposite.
  • four stator modules 10 constitute a stator module group 100.
  • the number Np1 of magnetic poles of the permanent magnet block 10a is six.
  • the length of the permanent magnet block 10a in the stroke direction S is the same as the length of the stator core portion 10b in the stroke direction S.
  • the number Np2 of magnetic poles which is the number of magnetic poles 11 that are arranged to face one mover module 20 across the air gap Tg, is four. ing.
  • the number of magnetic poles Np1 corresponds to the first number of magnetic poles
  • the number of magnetic poles Np2 corresponds to the second number of magnetic poles.
  • a permanent magnet block in which a plurality of magnetic poles 11 are magnetized at once is used instead of a normal permanent magnet for each magnetic pole. Therefore, it is possible to reduce the number of permanent magnets of the stator module 10 and the number of assembly steps, thereby reducing manufacturing costs.
  • the mover module group 200 When current is applied to the coil 22 of the mover module group 200, an attractive force is generated between the mover module group 200 and the magnetic poles 11 of the stator module group 100, and the mover module group 200 moves in the stroke direction S. Moving.
  • the movable range of the mover module group 200 is within the range where the mover module group 200 faces the stator module group 100 via the gap Tg, and the mover module group 200 faces the stator module group in the stroke direction S. It doesn't jump out from 100.
  • FIG. 2 is a side view showing the positional relationship between the stator module 10 and the magnetizing yoke 30 of the modular linear motor 1 according to the first embodiment during magnetization.
  • the stator module 10 and the magnetizing yoke 30 are arranged to face each other with a gap interposed therebetween.
  • the magnetizing yoke 30 includes a plurality of teeth portions 31 and a plurality of magnetizing coil portions 32 arranged in the stroke direction S.
  • a substantially circular magnetizing coil magnetic field M1 is generated around the magnetizing coil section 32.
  • a magnetic field is generated in the permanent magnet block 10a of the stator module 10, and the permanent magnet block 10a is magnetized.
  • the six teeth portions 31 of the magnetizing yoke 30 face the permanent magnet block 10a, and the six magnetic poles 11 are magnetized at the same time.
  • the polarities between adjacent magnetic poles 11 are opposite, as shown by the magnetization direction G.
  • the numbers of magnetic poles Np1 and Np2 are not the numbers of poles determined by individual magnets, but are included in one permanent magnet block 10a among the magnetic poles that are multi-pole magnetized at once in the permanent magnet block 10a. and the number of magnetic poles facing the mover module 20. Since a plurality of magnetic poles are magnetized at once in this way, it is possible to reduce the number of magnetizing steps and reduce manufacturing costs.
  • the magnetization distribution of each magnetic pole 11 is preferably symmetrical in consideration of cogging thrust.
  • the orientation direction of the magnetic poles 11 in the permanent magnet block 10a is perpendicular to the stroke direction S, and the magnetization rate is determined according to the amount of magnetic field according to the magnetization direction G. . Therefore, since the direction of magnetization G and the direction of the magnetic field are different between the poles of the permanent magnet block 10a, the magnetization rate becomes relatively small.
  • the pole gap is a region between adjacent magnetic poles 11. In this way, the space between adjacent magnetic poles 11 of the permanent magnet block 10a has a region where the magnetization rate decreases.
  • the magnetizing yoke 30 and the stator module 10 have a linear shape, when the magnetizing yoke 30 is energized, the magnetic field distribution is different in the magnetization rate lowering region C2 at the end portion and the magnetization rate lowering region C1 at the center portion. That is, the magnetic field distribution in the reduced magnetization rate region C1 at the center of the stator module 10 and the magnetic field distribution in the reduced magnetization rate region C2 at the end of the stator module 10 are asymmetrical.
  • the magnetic field between the central poles of the permanent magnet block 10a is The distribution and the magnetic field distribution between the poles at the ends are asymmetric.
  • a cogging thrust is generated due to the attractive force between the mover core 21 of the mover module group 200 and the magnetic pole 11 of the stator module group 100. Since the cogging thrust is an attractive force between the movable core 21 and the magnetic pole 11, it occurs even when no current is flowing through the coil 22, and it is desirable to reduce it in order to improve the positioning accuracy of the linear motor.
  • the first is a slot order component determined by the stator slot order and its multiple components.
  • the second is a pole slot order component determined by the number of slots of the mover module 20 and the least common multiple of the number of magnetic poles Np2 of the portion of the stator module 10 that is disposed opposite to the mover module 20.
  • the third is a polar order component determined by the number Np1 of magnetic poles of the stator module 10 and its multiple component.
  • the first slot order component is generated when the movable module group 200 passes through a region where the magnetic flux density in the air gap Tg is asymmetric.
  • the regions where the magnetic flux density of the air gap Tg is asymmetric are the above-mentioned region C2 of decreased magnetization rate at the end of the stator module 10, the gap between the permanent magnet blocks 10a between adjacent stator modules 10, and the region of the stator core portion 10b. Occurs in gaps.
  • the region where the magnetic flux density of the air gap Tg is asymmetrical is a region where adjacent stator modules 10 are adjacent to each other. Therefore, when the movable module group 200 moves in the part where the stator module 10 is adjacent, a cogging thrust of the slot order component is generated, and the slot order component increases depending on the number of parts where the stator module 10 is adjacent. increase
  • a portion 15 where adjacent stator modules 10 are adjacent will be referred to as a stator module adjacent portion.
  • FIG. 3 is a side view showing the configuration of a modular linear motor of a comparative example.
  • the modular linear motor of the comparative example includes a stator module group 300 and a mover module group 400.
  • the stator module group 300 is composed of six stator modules 50
  • the movable module group 400 is composed of three movable modules 60.
  • the number Np1 of magnetic poles of the permanent magnet block of each stator module 50 is four.
  • Each mover module 60 has five teeth portions, similar to the first embodiment.
  • the number Np2 of magnetic poles in the portion facing one mover module 60 with an air gap therebetween is four.
  • the movable module group 400 faces three or four stator module adjacent parts 55 depending on the position of the movable module group 400 within the movable range in the stroke direction S.
  • Np1 Np2.
  • stator module adjacencies 15 As shown in FIG. or three stator module adjacencies 15. That is, in the first embodiment, compared to the comparative example, the number of movable module groups 200 that face the stator module adjacent portion 15 is reduced, and the maximum value of the cogging thrust generated while the movable module group 200 is moving is reduced. Or it becomes possible to reduce the average value.
  • the mover module group 200 is composed of three mover modules 20, and the stator module group 100 is composed of four stator modules 10, but the mover module group 200 and the stator module Each group 100 may be composed of two or more mover modules 20 and two or more stator modules 10.
  • the number of magnetic poles Np1 of the permanent magnet block 10a is 6, and the number of magnetic poles Np2 of the portion facing one movable module 20 via the air gap Tg is 4, but Np1>Np2 If this holds true, the numbers of Np1 and Np2 may be set to other numbers.
  • FIG. 2 shows a case where six magnetic poles of the permanent magnet block 10a of the stator module 10 are magnetized at the same time, other magnetization methods such as magnetizing two magnetic poles at a time may be adopted. Even in this case, a portion where the magnetic flux density is asymmetric occurs in the stator module adjacent portion 15.
  • FIG. 4 is a diagram showing the relationship between the surface magnetic flux and cogging thrust of the permanent magnet block 10a of the first embodiment.
  • FIG. 5 is a diagram for explaining the measurement locations of the surface magnetic flux of the permanent magnet block 10a of the first embodiment.
  • FIG. 6 is a diagram showing surface magnetic flux waveforms of the plurality of magnetic poles 11 of the stator module 10 of the first embodiment.
  • the surface magnetic flux to be measured is the amount of magnetic flux in the vertical direction V component of the surface magnetic flux measurement results.
  • the vertical direction V is a direction perpendicular to the stroke direction S, and is a direction in which the movable module group 200 and the stator module group 100 face each other. Note that when measuring the magnetic flux density with only one stator module 10 arranged, the magnetic flux decreases at the ends, so as shown in FIG. 5, a plurality of stator modules 10 are arranged in the stroke direction S ( In FIG. 5, three stator modules are arranged), and the magnetic flux density of one stator module 10 is measured at the center.
  • FIG. 6 shows the surface magnetic flux waveforms of the six magnetic poles 11 included in the stator module 10, which were measured by the method explained using FIG. 5.
  • this measurement result is a measurement result in a state where no magnetic material exists around the stator module 10.
  • the horizontal axis is the measurement position in the stroke direction S
  • the vertical axis is the amount of magnetic flux.
  • the surface magnetic flux waveform of each magnetic pole 11 except for the magnetic pole 11 at the left end and the magnetic pole 11 at the right end has a substantially symmetrical shape.
  • the surface magnetic flux waveforms of the left end magnetic pole 11 and the right end magnetic pole 11 adjacent to the stator module adjacent portion 15 are slightly different and have an asymmetrical shape.
  • the width W2 is defined as the width of the permanent magnet block 10a as W1, and is the width of a region of the width W1 where the amount of magnetic flux at a position away from the stator module 10 by the air gap Tg is 50% or more of the peak amount of magnetic flux. I can say it.
  • W2/W1 is 0.867.
  • the horizontal axis is W2/W1
  • the vertical axis is cogging thrust.
  • the cogging thrust is approximately constant when W2/W1 is from 60% to 66%.
  • the cogging thrust when W2/W1 is 60% is 1.0 [p. u. ].
  • the cogging thrust is 1.0 [p. u. ]
  • the permanent magnet block 10a is magnetized so that 0.66 ⁇ W2/W1 ⁇ 0.91.
  • FIG. 7 is an enlarged side view showing the configuration of the mover module 20 of the first embodiment.
  • FIG. 8 is a diagram showing the relationship between the shape of the tooth flange 21c and the cogging thrust according to the first embodiment.
  • the tips of the teeth portions 21b of the mover core 21 of the mover module 20 have the teeth flange portions 21c protruding in the stroke direction S, and there is a gap hs between adjacent teeth flange portions 21c.
  • a slot open 21d having a diameter is provided.
  • the horizontal axis is hs/W2
  • the vertical axis is cogging thrust.
  • FIG. 8 the horizontal axis/W2
  • FIG. 9 is a side view showing the configuration of a modular linear motor 2 according to a modification of the first embodiment.
  • the modular linear motor 2 includes a movable module group 200 and a stator module group 500 having the same configuration as in FIG. 1 .
  • the mover module group 200 includes three mover modules 20 and auxiliary teeth 25.
  • the mover module 20 has five teeth portions 21b.
  • the stator module group 500 is composed of two stator modules 50.
  • the stator module 50 includes a permanent magnet block 50a and a stator core portion 50b.
  • the permanent magnet block 50a has twelve magnetic poles 11. That is, the number Np1 of magnetic poles of the permanent magnet block 50a is twelve. Further, the number Np2 of magnetic poles in the portion facing one movable module 20 with an air gap therebetween is four.
  • the stator module group 500 is composed of two stator modules 50, so there is only one stator module adjacent portion 15. Therefore, the cogging thrust can be further reduced.
  • the number Np1 of magnetic poles of the permanent magnet block 50a increases, the power required to magnetize the permanent magnet block 50a increases, and time is required to cool the magnetized coil or charge the capacitor.
  • the number of magnetic poles Np1 is greater than three times Np2, there is a problem that productivity decreases.
  • the number of mover module groups 200 facing the stator module adjacent portion 15 is reduced, and a plurality of magnetic poles are permanently magnetized at once. Even when a magnet block is used, it is possible to reduce the cogging thrust of the slot order component that is generated when the movable module group 200 moves in a location facing the stator module adjacent portion 15.
  • the permanent magnet block 10a is magnetized so that 0.66 ⁇ W2/W1 ⁇ 0.91, the magnetic field distribution in the magnetization rate decreasing region C2 at the end and the magnetic field distribution in the magnetizing rate decreasing region C1 at the center.
  • the magnetic flux generated in the air gap Tg between the stator module 10 and the mover module 20 changes smoothly, and the cogging thrust of the slot order component or the pole slot order component can be reduced.
  • the interval between adjacent teeth flange portions 21c is set so that 0.24 ⁇ hs/W2 ⁇ 0.45
  • the magnetic flux waveform of the air gap Tg between the stator module 10 and the mover module 20 becomes smooth.
  • the cogging thrust of the slot order component and the polar slot order component can be further reduced.
  • FIG. 10 is a side view showing the configuration of a modular linear motor 3 according to the second embodiment.
  • the modular linear motor 3 includes a movable module group 600 and a stator module group 700.
  • the mover module group 600 includes three mover modules 60 and auxiliary teeth 65.
  • the mover module 60 has three teeth portions 61b.
  • the stator module group 700 is composed of four stator modules 70.
  • the stator module 70 includes a permanent magnet block 70a and a stator core portion 70b.
  • the permanent magnet block 70a has four magnetic poles 11. That is, the number Np1 of magnetic poles of the permanent magnet block 70a is four. Further, the number Np2 of magnetic poles in the portion facing one movable module 60 with an air gap therebetween is two.
  • FIG. 11 is a side view showing the configuration of a modular linear motor 4 according to the third embodiment.
  • FIG. 12 is an enlarged side view showing the configuration of the mover module 20 according to the third embodiment.
  • a notch 21e is added to the mover module 20 of the first embodiment.
  • the other configurations are the same as those in Embodiment 1, and redundant explanation will be omitted.
  • a notch 21e is provided at the center of the tip of the tooth flange 21c. Since the notch 21e has a similar shape to the slot open 21d which has the effect of reducing cogging thrust, the magnetic flux density in the air gap between the stator module 10 and the mover module 20 changes more smoothly, and the slot It becomes possible to reduce both the cogging thrust of the order component and the polar slot order component.
  • the width hs0 of the notch portion 21e satisfies the relationship 0.24 ⁇ hs0/W2 ⁇ 0.45, similar to the interval hs between the slot openings 21d, so that the stator module 10 and the mover module
  • the magnetic flux density in the air gap between the slot and the pole 20 changes smoothly, resulting in the effect that both the cogging thrust of the slot order component and the polar slot order component can be reduced.
  • the number of notches 21e formed at the tips of the teeth flange portions 21c is not limited to one, but may be two, or three or more. When the number of notches 21e increases, the magnetic flux density in the gap between the stator module 10 and the movable module 20 changes more smoothly, and the cogging thrust can be further reduced.

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
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Abstract

A module-type linear motor (1) comprises: a stator module group (100) that has a plurality of stator modules (10) provided side by side in a stroke direction (S); and a movable element module group (200) that has a plurality of movable element modules (20) provided side by side in the stroke direction (S) and that is disposed oppositely from the stator module group (100) with a gap (Tg) therebetween. The stator modules (10) are each provided with a permanent magnet block (10a) in which Np1 poles (11) are arranged. If the number of poles (11) that are disposed oppositely from one movable element module (20) and that are from among the plurality of poles (11) of the permanent magnet blocks (10a) of the stator module group (100) is defined as Np2, then Np1>Np2.

Description

モジュール型リニアモータmodular linear motor
 本開示は、ストローク方向に複数の固定子モジュールおよび複数の可動子モジュールが配置されたモジュール型リニアモータに関する。 The present disclosure relates to a modular linear motor in which a plurality of stator modules and a plurality of mover modules are arranged in the stroke direction.
 リニアモータは、可動子および固定子から構成され、可動子がストローク方向に直線的に移動する。リニアモータでは、所望の可動範囲または推力に応じて、可動子および固定子のストローク方向の長さの設定が必要である。一方、可動子および固定子の製造性を考えると、製品性能に応じて製品のストローク方向の長さを複数設定することは、コアの歩留まり悪化、製造設備のコスト増加を招く。 A linear motor is composed of a mover and a stator, and the mover moves linearly in the stroke direction. In a linear motor, it is necessary to set the lengths of the mover and stator in the stroke direction depending on the desired movable range or thrust. On the other hand, when considering the manufacturability of the mover and stator, setting a plurality of lengths in the stroke direction of the product depending on the product performance leads to a deterioration in the yield of the core and an increase in the cost of manufacturing equipment.
 そこで、モジュール化された可動子を、可動子のストローク方向に複数配置することが提案されている。また、特許文献1には、界磁ヨークおよび複数の永久磁石を有する固定子をモジュール化し、モジュール化された固定子を可動子のストローク方向に複数配置することが示されている。 Therefore, it has been proposed to arrange a plurality of modular movers in the stroke direction of the mover. Further, Patent Document 1 discloses that a stator having a field yoke and a plurality of permanent magnets is modularized, and a plurality of modularized stators are arranged in the stroke direction of the movable element.
特開2004-135385号公報Japanese Patent Application Publication No. 2004-135385
 特許文献1のように、固定子モジュールをストローク方向に複数並べて配置する場合、隣り合う固定子モジュールが接する隣接部で、固定子モジュールから生じる磁束密度が非対称となる部分が発生する。よって、磁気的空隙を隔てて配置される可動子モジュール群がストローク方向に移動する際に生じるコギング推力が増加し、リニアモータの位置決め精度が低下するという課題がある。特に、固定子側の磁石が通常の磁極毎の永久磁石ではなく、複数の磁極が一括で着磁された永久磁石ブロックを用いる場合、隣り合う固定子モジュール間部で固定子モジュールの生じる磁束密度が非対称となる領域ができる。 When a plurality of stator modules are arranged side by side in the stroke direction as in Patent Document 1, a portion where the magnetic flux density generated from the stator modules is asymmetric occurs in adjacent portions where adjacent stator modules touch. Therefore, there is a problem that the cogging thrust generated when the movable module group arranged across the magnetic gap moves in the stroke direction increases, and the positioning accuracy of the linear motor decreases. In particular, when the magnet on the stator side is not a normal permanent magnet with each magnetic pole, but a permanent magnet block in which multiple magnetic poles are magnetized all at once, the magnetic flux density generated by the stator module between adjacent stator modules is A region is created where the is asymmetrical.
 本開示は、上記に鑑みてなされたものであり、可動子モジュール群がストローク方向に移動する際に生じるコギング推力を低減することができるモジュール型リニアモータを得ることを目的としている。 The present disclosure has been made in view of the above, and aims to provide a modular linear motor that can reduce the cogging thrust generated when the movable module group moves in the stroke direction.
 上述した課題を解決し、目的を達成するために、本開示におけるモジュール型リニアモータは、ストローク方向に並設された複数の固定子モジュールを有する固定子モジュール群と、ストローク方向に並設された複数の可動子モジュールを有し、固定子モジュール群に対して空隙を隔てて対向配置される可動子モジュール群と、を備える。可動子モジュールの各々は、一定のピッチで配列された複数のティース部と、複数のティース部の各々に巻回された複数のコイルと、を備える。固定子モジュールの各々は、第1磁極数の磁極が配列された永久磁石ブロックを備える。固定子モジュール群の永久磁石ブロックに含まれる複数の磁極のうち、1つの可動子モジュールに対して対向配置される磁極の個数を第2磁極数とするとき、第1磁極数が第2磁極数より大きいことを特徴とする。 In order to solve the above-mentioned problems and achieve the objective, a modular linear motor according to the present disclosure includes a stator module group having a plurality of stator modules arranged in parallel in the stroke direction, and a stator module group having a plurality of stator modules arranged in parallel in the stroke direction. The movable module includes a plurality of mover modules, and a mover module group is arranged to face the stator module group across a gap. Each of the mover modules includes a plurality of teeth arranged at a constant pitch and a plurality of coils wound around each of the plurality of teeth. Each of the stator modules includes a permanent magnet block having a first number of magnetic poles arranged thereon. Among the plurality of magnetic poles included in the permanent magnet block of the stator module group, when the number of magnetic poles that are arranged opposite to one movable module is the second number of magnetic poles, the first number of magnetic poles is the second number of magnetic poles. It is characterized by being larger.
 本開示におけるモジュール型リニアモータによれば、可動子モジュール群がストローク方向に移動する際に生じるコギング推力を低減することができるという効果を奏する。 According to the modular linear motor of the present disclosure, it is possible to reduce the cogging thrust generated when the movable module group moves in the stroke direction.
実施の形態1に係るモジュール型リニアモータの構成を示す側面図A side view showing the configuration of a modular linear motor according to Embodiment 1. 実施の形態1に係るモジュール型リニアモータの固定子モジュールと着磁ヨークとの着磁時の位置関係を示す側面図A side view showing the positional relationship between the stator module and the magnetizing yoke of the modular linear motor according to Embodiment 1 during magnetization. 比較例のモジュール型リニアモータの構成を示す側面図Side view showing the configuration of a comparative example modular linear motor 実施の形態1の永久磁石ブロックの表面磁束とコギング推力との関係を示す図A diagram showing the relationship between the surface magnetic flux and cogging thrust of the permanent magnet block of Embodiment 1. 実施の形態1の永久磁石ブロックの表面磁束の測定箇所を説明するための図Diagram for explaining measurement points of surface magnetic flux of the permanent magnet block of Embodiment 1 実施の形態1の固定子モジュールの複数の磁極の表面磁束波形を示す図A diagram showing surface magnetic flux waveforms of a plurality of magnetic poles of the stator module of Embodiment 1. 実施の形態1の可動子モジュールの構成を示す拡大側面図An enlarged side view showing the configuration of the mover module of Embodiment 1 実施の形態1のティース鍔部の形状とコギング推力との関係を示す図A diagram showing the relationship between the shape of the teeth flange and the cogging thrust of Embodiment 1 実施の形態1の変形例のモジュール型リニアモータの構成を示す側面図A side view showing the configuration of a modular linear motor according to a modification of the first embodiment. 実施の形態2に係るモジュール型リニアモータの構成を示す側面図A side view showing the configuration of a modular linear motor according to Embodiment 2 実施の形態3に係るモジュール型リニアモータの構成を示す側面図A side view showing the configuration of a modular linear motor according to Embodiment 3 実施の形態3の可動子モジュールの構成を示す拡大側面図An enlarged side view showing the configuration of the mover module of Embodiment 3
 以下に、実施の形態にかかるモジュール型リニアモータを図面に基づいて詳細に説明する。 Below, a modular linear motor according to an embodiment will be described in detail based on the drawings.
実施の形態1.
 図1は、実施の形態1に係るモジュール型リニアモータ1の構成を示す側面図である。モジュール型リニアモータ1は、固定子モジュール群100と、可動子モジュール群200と、を備える。可動子モジュール群200は、固定子モジュール群100に対して、ストローク方向Sに相対移動自在に配置されている。可動子モジュール群200は、固定子モジュール群100に対して磁気的な空隙Tgを隔てて対向配置されている。
Embodiment 1.
FIG. 1 is a side view showing the configuration of a modular linear motor 1 according to the first embodiment. The modular linear motor 1 includes a stator module group 100 and a mover module group 200. The movable module group 200 is arranged to be movable relative to the stator module group 100 in the stroke direction S. The mover module group 200 is arranged to face the stator module group 100 with a magnetic gap Tg in between.
 可動子モジュール群200は、ストローク方向Sに並設された複数の可動子モジュール20と、可動子モジュール群200の両端部に設けられた補助ティース25と、を備える。各可動子モジュール20は、積層鉄心によって構成された可動子コア21と、複数のコイル22と、を備える。可動子コア21は、ストローク方向Sに延在するコアバック21aと、ストローク方向Sに、一定のピッチで配列された複数のティース部21bと、ティース部21bの先端に設けられるティース鍔部21cと、を有する。複数のコイル22は、ティース部21bの各々に巻回されている。ティース鍔部21cは、ティース部21bからストローク方向Sに突出している。隣り合うティース鍔部21cの間には、隙間であるスロットオープン21dが設けられている。図1においては、3個の可動子モジュール20で可動子モジュール群200を構成している。また、図1の場合、可動子コア21は、5個のティース部21bを有する。 The mover module group 200 includes a plurality of mover modules 20 arranged in parallel in the stroke direction S, and auxiliary teeth 25 provided at both ends of the mover module group 200. Each mover module 20 includes a mover core 21 made of a laminated iron core and a plurality of coils 22. The mover core 21 includes a core back 21a extending in the stroke direction S, a plurality of teeth portions 21b arranged at a constant pitch in the stroke direction S, and a tooth flange portion 21c provided at the tip of the teeth portion 21b. , has. The plurality of coils 22 are wound around each of the teeth portions 21b. The tooth flange portion 21c projects in the stroke direction S from the tooth portion 21b. A slot open 21d, which is a gap, is provided between adjacent teeth flange portions 21c. In FIG. 1, three mover modules 20 constitute a mover module group 200. Moreover, in the case of FIG. 1, the mover core 21 has five teeth portions 21b.
 固定子モジュール群100は、ストローク方向Sに並設された複数の固定子モジュール10を備える。各固定子モジュール10は、永久磁石ブロック10aと永久磁石ブロック10aを固定するバックヨークとしての固定子コア部10bと、を備える。永久磁石ブロック10aにおいては、着磁された複数の磁極11がストローク方向Sに並設されている。永久磁石ブロック10aにおける隣り合う磁極11の極性は逆となっている。図1においては、4個の固定子モジュール10で固定子モジュール群100を構成している。また、永久磁石ブロック10aの磁極数Np1は6個である。永久磁石ブロック10aのストローク方向Sの長さと、固定子コア部10bのストローク方向Sの長さは同じとなっている。固定子モジュール群100の永久磁石ブロック10aに含まれる複数の磁極11のうち、1つの可動子モジュール20と空隙Tgを介して対向配置された磁極11の個数である磁極数Np2は4個となっている。磁極数Np1が第1磁極数に対応し、磁極数Np2が第2磁極数に対応する。実施の形態1では、Np1>Np2となっている。固定子モジュール10の永久磁石ブロック10aの各磁石については、通常の磁極毎の永久磁石ではなく、複数の磁極11が一括で着磁された永久磁石ブロックを用いている。このため、固定子モジュール10の永久磁石の個数および組立工数を減らして製造コストの低減を図る効果が得られる。 The stator module group 100 includes a plurality of stator modules 10 arranged in parallel in the stroke direction S. Each stator module 10 includes a permanent magnet block 10a and a stator core portion 10b serving as a back yoke for fixing the permanent magnet block 10a. In the permanent magnet block 10a, a plurality of magnetized magnetic poles 11 are arranged in parallel in the stroke direction S. The polarities of adjacent magnetic poles 11 in the permanent magnet block 10a are opposite. In FIG. 1, four stator modules 10 constitute a stator module group 100. Further, the number Np1 of magnetic poles of the permanent magnet block 10a is six. The length of the permanent magnet block 10a in the stroke direction S is the same as the length of the stator core portion 10b in the stroke direction S. Among the plurality of magnetic poles 11 included in the permanent magnet block 10a of the stator module group 100, the number Np2 of magnetic poles, which is the number of magnetic poles 11 that are arranged to face one mover module 20 across the air gap Tg, is four. ing. The number of magnetic poles Np1 corresponds to the first number of magnetic poles, and the number of magnetic poles Np2 corresponds to the second number of magnetic poles. In the first embodiment, Np1>Np2. Regarding each magnet of the permanent magnet block 10a of the stator module 10, a permanent magnet block in which a plurality of magnetic poles 11 are magnetized at once is used instead of a normal permanent magnet for each magnetic pole. Therefore, it is possible to reduce the number of permanent magnets of the stator module 10 and the number of assembly steps, thereby reducing manufacturing costs.
 可動子モジュール群200のコイル22に電流が通電されると、可動子モジュール群200と固定子モジュール群100の磁極11との間で吸引力が発生し、可動子モジュール群200がストローク方向Sに移動する。なお、可動子モジュール群200の可動範囲は、可動子モジュール群200が固定子モジュール群100に空隙Tgを介して対面する範囲内であり、ストローク方向Sに可動子モジュール群200が固定子モジュール群100から飛び出すことはない。 When current is applied to the coil 22 of the mover module group 200, an attractive force is generated between the mover module group 200 and the magnetic poles 11 of the stator module group 100, and the mover module group 200 moves in the stroke direction S. Moving. The movable range of the mover module group 200 is within the range where the mover module group 200 faces the stator module group 100 via the gap Tg, and the mover module group 200 faces the stator module group in the stroke direction S. It doesn't jump out from 100.
 つぎに、固定子モジュール10の着磁について説明する。図2は、実施の形態1に係るモジュール型リニアモータ1の固定子モジュール10と着磁ヨーク30との着磁時の位置関係を示す側面図である。固定子モジュール10と着磁ヨーク30とは、空隙を介して対向配置される。着磁ヨーク30は、ストローク方向Sに並べられて配置される複数のティース部31と、複数の着磁用コイル部32と、を有している。着磁用コイル部32に電流が通電されると、着磁用コイル部32の周囲に、略円状の着磁コイル磁界M1が発生する。これにより、固定子モジュール10の永久磁石ブロック10aに磁界が発生し、永久磁石ブロック10aが着磁される。永久磁石ブロック10aには、着磁ヨーク30の6つのティース部31が面しており、6つの磁極11が同時に着磁される。隣り合う磁極11間の極性は、着磁方向Gで示されるように、逆となっている。以上より、実施の形態1では、磁極数Np1,Np2は個別の磁石で決まる極数ではなく、永久磁石ブロック10aに一括で多極着磁された磁極のうち、1つの永久磁石ブロック10aに含まれる磁極数と、可動子モジュール20に対向する磁極数とになっている。このように複数の磁極を一括で着磁するため、着磁工数を減らして製造コストの低減を図る効果が得られる。 Next, magnetization of the stator module 10 will be explained. FIG. 2 is a side view showing the positional relationship between the stator module 10 and the magnetizing yoke 30 of the modular linear motor 1 according to the first embodiment during magnetization. The stator module 10 and the magnetizing yoke 30 are arranged to face each other with a gap interposed therebetween. The magnetizing yoke 30 includes a plurality of teeth portions 31 and a plurality of magnetizing coil portions 32 arranged in the stroke direction S. When current is applied to the magnetizing coil section 32, a substantially circular magnetizing coil magnetic field M1 is generated around the magnetizing coil section 32. As a result, a magnetic field is generated in the permanent magnet block 10a of the stator module 10, and the permanent magnet block 10a is magnetized. The six teeth portions 31 of the magnetizing yoke 30 face the permanent magnet block 10a, and the six magnetic poles 11 are magnetized at the same time. The polarities between adjacent magnetic poles 11 are opposite, as shown by the magnetization direction G. From the above, in the first embodiment, the numbers of magnetic poles Np1 and Np2 are not the numbers of poles determined by individual magnets, but are included in one permanent magnet block 10a among the magnetic poles that are multi-pole magnetized at once in the permanent magnet block 10a. and the number of magnetic poles facing the mover module 20. Since a plurality of magnetic poles are magnetized at once in this way, it is possible to reduce the number of magnetizing steps and reduce manufacturing costs.
 ここで、各磁極11の着磁分布は、コギング推力を考慮すると、対称形状であることが望ましい。一方、実施の形態1では、永久磁石ブロック10aにおける磁極11の配向方向はストローク方向Sに対して垂直方向となっており、着磁方向Gに従った磁界量に応じて着磁率が決定される。従って、永久磁石ブロック10aの極間は、着磁方向Gと磁界方向の向きが異なるため、着磁率が相対的に小さくなる。極間とは、隣り合う磁極11の間の領域である。このように、永久磁石ブロック10aの磁極11が隣り合う極間は、着磁率低下領域を有している。また、着磁ヨーク30および固定子モジュール10は直線形状であるため、着磁ヨーク30の通電時において、端部の着磁率低下領域C2と中央部の着磁率低下領域C1における磁界分布が異なる。すなわち、固定子モジュール10の中央部の着磁率低下領域C1における磁界分布と、固定子モジュール10の端部の着磁率低下領域C2における磁界分布とは、非対称となる。このように、固定子側の磁石が通常の磁極毎の永久磁石ではなく、複数の磁極が一括で着磁された永久磁石ブロック10aを用いる場合、永久磁石ブロック10aにおける中央部の極間の磁界分布と、端部の極間の磁界分布とは、非対称となる。 Here, the magnetization distribution of each magnetic pole 11 is preferably symmetrical in consideration of cogging thrust. On the other hand, in the first embodiment, the orientation direction of the magnetic poles 11 in the permanent magnet block 10a is perpendicular to the stroke direction S, and the magnetization rate is determined according to the amount of magnetic field according to the magnetization direction G. . Therefore, since the direction of magnetization G and the direction of the magnetic field are different between the poles of the permanent magnet block 10a, the magnetization rate becomes relatively small. The pole gap is a region between adjacent magnetic poles 11. In this way, the space between adjacent magnetic poles 11 of the permanent magnet block 10a has a region where the magnetization rate decreases. Further, since the magnetizing yoke 30 and the stator module 10 have a linear shape, when the magnetizing yoke 30 is energized, the magnetic field distribution is different in the magnetization rate lowering region C2 at the end portion and the magnetization rate lowering region C1 at the center portion. That is, the magnetic field distribution in the reduced magnetization rate region C1 at the center of the stator module 10 and the magnetic field distribution in the reduced magnetization rate region C2 at the end of the stator module 10 are asymmetrical. In this way, when the magnet on the stator side is not a normal permanent magnet with each magnetic pole but a permanent magnet block 10a in which a plurality of magnetic poles are magnetized at once, the magnetic field between the central poles of the permanent magnet block 10a is The distribution and the magnetic field distribution between the poles at the ends are asymmetric.
 ここで、可動子モジュール群200がストローク方向Sに移動する際、可動子モジュール群200の可動子コア21と固定子モジュール群100の磁極11との吸引力によりコギング推力が発生する。コギング推力は、可動子コア21と磁極11の吸引力であるため、コイル22に電流が流れていない場合も発生し、リニアモータの位置決め精度向上のためには低減することが望ましい。 Here, when the mover module group 200 moves in the stroke direction S, a cogging thrust is generated due to the attractive force between the mover core 21 of the mover module group 200 and the magnetic pole 11 of the stator module group 100. Since the cogging thrust is an attractive force between the movable core 21 and the magnetic pole 11, it occurs even when no current is flowing through the coil 22, and it is desirable to reduce it in order to improve the positioning accuracy of the linear motor.
 リニアモータのコギング推力としては、主に3つの成分がある。1つ目は、固定子のスロット次数およびその倍数成分で決まるスロット次数成分である。2つ目は、可動子モジュール20のスロット数と、固定子モジュール10における可動子モジュール20に対向配置される部分の磁極数Np2の最小公倍数とで決まる極スロット次数成分である。3つ目は、固定子モジュール10の磁極数Np1およびその倍数成分で決まる極次数成分である。このうち、1つ目のスロット次数成分は、可動子モジュール群200が空隙Tgにおける磁束密度が非対称となる領域を通過することによって生じる。空隙Tgの磁束密度が非対称となる領域は、前述した固定子モジュール10の端部の着磁率低下領域C2と、隣り合う固定子モジュール10間の永久磁石ブロック10aの隙間および固定子コア部10bの隙間で生じる。このように、空隙Tgの磁束密度が非対称となる領域とは、隣り合う固定子モジュール10が隣接する部分となる。よって、固定子モジュール10が隣接する部分を可動子モジュール群200が移動する際、スロット次数成分のコギング推力が発生し、かつ固定子モジュール10が隣接する部分の個数に応じて、スロット次数成分が増大する。これ以降、図1に示すように、隣り合う固定子モジュール10が隣接する部分15を固定子モジュール隣接部と呼ぶ。 There are mainly three components of the cogging thrust of a linear motor. The first is a slot order component determined by the stator slot order and its multiple components. The second is a pole slot order component determined by the number of slots of the mover module 20 and the least common multiple of the number of magnetic poles Np2 of the portion of the stator module 10 that is disposed opposite to the mover module 20. The third is a polar order component determined by the number Np1 of magnetic poles of the stator module 10 and its multiple component. Among these, the first slot order component is generated when the movable module group 200 passes through a region where the magnetic flux density in the air gap Tg is asymmetric. The regions where the magnetic flux density of the air gap Tg is asymmetric are the above-mentioned region C2 of decreased magnetization rate at the end of the stator module 10, the gap between the permanent magnet blocks 10a between adjacent stator modules 10, and the region of the stator core portion 10b. Occurs in gaps. In this way, the region where the magnetic flux density of the air gap Tg is asymmetrical is a region where adjacent stator modules 10 are adjacent to each other. Therefore, when the movable module group 200 moves in the part where the stator module 10 is adjacent, a cogging thrust of the slot order component is generated, and the slot order component increases depending on the number of parts where the stator module 10 is adjacent. increase Hereinafter, as shown in FIG. 1, a portion 15 where adjacent stator modules 10 are adjacent will be referred to as a stator module adjacent portion.
 図3は、比較例のモジュール型リニアモータの構成を示す側面図である。比較例のモジュール型リニアモータは、固定子モジュール群300および可動子モジュール群400を備える。固定子モジュール群300は、6個の固定子モジュール50で構成され、可動子モジュール群400は、3個の可動子モジュール60で構成されている。各固定子モジュール50の永久磁石ブロックの磁極数Np1は4個である。各可動子モジュール60は、実施の形態1と同様、5個のティース部を有する。比較例においては、1つの可動子モジュール60と空隙を介して対向配置された部分の磁極数Np2は4個となっている。比較例では、可動子モジュール群400はストローク方向Sの可動範囲内において、可動子モジュール群400の位置によって3個または4個の固定子モジュール隣接部55と面する。比較例では、Np1=Np2となっている。 FIG. 3 is a side view showing the configuration of a modular linear motor of a comparative example. The modular linear motor of the comparative example includes a stator module group 300 and a mover module group 400. The stator module group 300 is composed of six stator modules 50, and the movable module group 400 is composed of three movable modules 60. The number Np1 of magnetic poles of the permanent magnet block of each stator module 50 is four. Each mover module 60 has five teeth portions, similar to the first embodiment. In the comparative example, the number Np2 of magnetic poles in the portion facing one mover module 60 with an air gap therebetween is four. In the comparative example, the movable module group 400 faces three or four stator module adjacent parts 55 depending on the position of the movable module group 400 within the movable range in the stroke direction S. In the comparative example, Np1=Np2.
 これに対し、実施の形態1では、図1に示すように、Np1>Np2となっているので、可動子モジュール群200はストローク方向Sの可動範囲内において、可動子モジュール群200の位置によって2個または3個の固定子モジュール隣接部15と面する。すなわち、実施の形態1では、比較例と比較して、可動子モジュール群200が固定子モジュール隣接部15と面する個数が少なくなり、可動子モジュール群200が移動中に生じるコギング推力の最大値または平均値を低減することが可能となる。 On the other hand, in the first embodiment, as shown in FIG. or three stator module adjacencies 15. That is, in the first embodiment, compared to the comparative example, the number of movable module groups 200 that face the stator module adjacent portion 15 is reduced, and the maximum value of the cogging thrust generated while the movable module group 200 is moving is reduced. Or it becomes possible to reduce the average value.
 なお、図1では、可動子モジュール群200を3個の可動子モジュール20で構成し、固定子モジュール群100を4個の固定子モジュール10で構成したが、可動子モジュール群200および固定子モジュール群100は、それぞれ2個以上の可動子モジュール20および固定子モジュール10で構成されていればよい。また、図1では、永久磁石ブロック10aの磁極数Np1を6個とし、1つの可動子モジュール20と空隙Tgを介して対向配置された部分の磁極数Np2を4個としているが、Np1>Np2が成立すれば、Np1,Np2の個数を他の個数としてよい。 In addition, in FIG. 1, the mover module group 200 is composed of three mover modules 20, and the stator module group 100 is composed of four stator modules 10, but the mover module group 200 and the stator module Each group 100 may be composed of two or more mover modules 20 and two or more stator modules 10. In addition, in FIG. 1, the number of magnetic poles Np1 of the permanent magnet block 10a is 6, and the number of magnetic poles Np2 of the portion facing one movable module 20 via the air gap Tg is 4, but Np1>Np2 If this holds true, the numbers of Np1 and Np2 may be set to other numbers.
 また、補助ティース25を無くすようにしてもよい。その理由は、補助ティース25は前述したスロット次数成分のコギング推力には大きく寄与しないためである。また、図2では、固定子モジュール10の永久磁石ブロック10aが6磁極同時に着磁される場合を示したが、2磁極ずつ着磁するなどの他の着磁方法を採用してもよい。この場合においても、固定子モジュール隣接部15に磁束密度が非対称となる部位が発生する。 Additionally, the auxiliary teeth 25 may be omitted. The reason is that the auxiliary teeth 25 do not significantly contribute to the cogging thrust of the slot order component described above. Further, although FIG. 2 shows a case where six magnetic poles of the permanent magnet block 10a of the stator module 10 are magnetized at the same time, other magnetization methods such as magnetizing two magnetic poles at a time may be adopted. Even in this case, a portion where the magnetic flux density is asymmetric occurs in the stator module adjacent portion 15.
 また、実施の形態1では、コギング推力が低減するように永久磁石ブロック10aを着磁している。図4は、実施の形態1の永久磁石ブロック10aの表面磁束とコギング推力との関係を示す図である。図5は、実施の形態1の永久磁石ブロック10aの表面磁束の測定箇所を説明するための図である。図6は、実施の形態1の固定子モジュール10の複数の磁極11の表面磁束波形を示す図である。 Furthermore, in the first embodiment, the permanent magnet block 10a is magnetized so that the cogging thrust is reduced. FIG. 4 is a diagram showing the relationship between the surface magnetic flux and cogging thrust of the permanent magnet block 10a of the first embodiment. FIG. 5 is a diagram for explaining the measurement locations of the surface magnetic flux of the permanent magnet block 10a of the first embodiment. FIG. 6 is a diagram showing surface magnetic flux waveforms of the plurality of magnetic poles 11 of the stator module 10 of the first embodiment.
 固定子モジュール10の永久磁石ブロック10aの表面磁束を測定する際には、図5に示すように、固定子モジュール10の永久磁石ブロック10aから空隙Tgだけ離れた位置の磁束量を、ストローク方向Sに永久磁石ブロック10aの幅W1に亘って測定する。破線で示す位置17が、表面磁束を測定する位置である。測定する表面磁束は、表面磁束測定結果のうちの、垂直方向Vの成分の磁束量である。垂直方向Vは、ストローク方向Sに垂直な方向であって、可動子モジュール群200と固定子モジュール群100とが対向する方向である。なお、固定子モジュール10を1つだけ配置して磁束密度を測定した場合、端部で磁束が低下するため、図5に示すように、固定子モジュール10をストローク方向Sに複数個配置し(図5では3個配置)、その中央部で1つの固定子モジュール10の磁束密度を測定している。 When measuring the surface magnetic flux of the permanent magnet block 10a of the stator module 10, as shown in FIG. Measurements are taken over the width W1 of the permanent magnet block 10a. A position 17 indicated by a broken line is the position where the surface magnetic flux is measured. The surface magnetic flux to be measured is the amount of magnetic flux in the vertical direction V component of the surface magnetic flux measurement results. The vertical direction V is a direction perpendicular to the stroke direction S, and is a direction in which the movable module group 200 and the stator module group 100 face each other. Note that when measuring the magnetic flux density with only one stator module 10 arranged, the magnetic flux decreases at the ends, so as shown in FIG. 5, a plurality of stator modules 10 are arranged in the stroke direction S ( In FIG. 5, three stator modules are arranged), and the magnetic flux density of one stator module 10 is measured at the center.
 図6には、図5によって説明した手法によって測定された、固定子モジュール10に含まれる6個の磁極11の表面磁束波形が示されている。ただし、この測定結果は、固定子モジュール10の周辺には、磁性体が存在しない状態での測定結果である。図6において、横軸はストローク方向Sの測定位置であり、縦軸は磁束量である。左端部の磁極11および右端部の磁極11を除く各磁極11の表面磁束波形は、ほぼ対称形状を有している。しかし、固定子モジュール隣接部15に隣接している、左端部の磁極11および右端部の磁極11の表面磁束波形は、僅かに異なり、非対称形状となっている。すなわち、左端部の磁極11の表面磁束波形は、左側のピークが右側より突出し、右端部の磁極11の表面磁束波形は、右側のピークが左側より突出している。磁束量のピークを100%としたとき、磁束量が50%以上となる範囲の幅Wa1~Wa6の合計を幅W2としている。すなわち、W2=Wa1+Wa2+Wa3+Wa4+Wa5+Wa6である。幅W2は、永久磁石ブロック10aの幅をW1とし、幅W1のうち、固定子モジュール10から空隙Tgだけ離れた位置の磁束量がピークの磁束量の50%以上となる領域の幅であるとも言える。図6の場合は、W2/W1は0.867となっている。 FIG. 6 shows the surface magnetic flux waveforms of the six magnetic poles 11 included in the stator module 10, which were measured by the method explained using FIG. 5. However, this measurement result is a measurement result in a state where no magnetic material exists around the stator module 10. In FIG. 6, the horizontal axis is the measurement position in the stroke direction S, and the vertical axis is the amount of magnetic flux. The surface magnetic flux waveform of each magnetic pole 11 except for the magnetic pole 11 at the left end and the magnetic pole 11 at the right end has a substantially symmetrical shape. However, the surface magnetic flux waveforms of the left end magnetic pole 11 and the right end magnetic pole 11 adjacent to the stator module adjacent portion 15 are slightly different and have an asymmetrical shape. That is, in the surface magnetic flux waveform of the magnetic pole 11 at the left end, the left peak protrudes from the right side, and in the surface magnetic flux waveform of the right end magnetic pole 11, the right peak protrudes from the left side. When the peak of the magnetic flux amount is 100%, the width W2 is the sum of the widths Wa1 to Wa6 in which the magnetic flux amount is 50% or more. That is, W2=Wa1+Wa2+Wa3+Wa4+Wa5+Wa6. The width W2 is defined as the width of the permanent magnet block 10a as W1, and is the width of a region of the width W1 where the amount of magnetic flux at a position away from the stator module 10 by the air gap Tg is 50% or more of the peak amount of magnetic flux. I can say it. In the case of FIG. 6, W2/W1 is 0.867.
 図4では、横軸をW2/W1とし、縦軸をコギング推力としている。図4では、W2/W1が60%から66%までのときに、コギング推力がほぼ一定となっている。W2/W1が60%であるときのコギング推力を1.0[p.u.]としている。図4に示すように、0.66<W2/W1<0.91の範囲のときに、コギング推力が1.0[p.u.]以下となる効果が得られる。したがって、実施の形態1では、0.66<W2/W1<0.91となるように、永久磁石ブロック10aを着磁する。 In FIG. 4, the horizontal axis is W2/W1, and the vertical axis is cogging thrust. In FIG. 4, the cogging thrust is approximately constant when W2/W1 is from 60% to 66%. The cogging thrust when W2/W1 is 60% is 1.0 [p. u. ]. As shown in FIG. 4, when the range of 0.66<W2/W1<0.91, the cogging thrust is 1.0 [p. u. ]The following effects can be obtained. Therefore, in the first embodiment, the permanent magnet block 10a is magnetized so that 0.66<W2/W1<0.91.
 これは、0.66<W2/W1<0.91とすることによって、端部の着磁率低下領域C2における磁界分布と中央部の着磁率低下領域C1における磁界分布の対称性が向上し、さらに固定子モジュール10と可動子モジュール20との間の空隙Tgに生じる磁束波形が滑らかになるため、前述したスロット次数成分と、極スロット次数成分のコギング推力が低減したためである。 This is because by setting 0.66<W2/W1<0.91, the symmetry of the magnetic field distribution in the end magnetization rate reduced region C2 and the magnetic field distribution in the center magnetization rate decrease region C1 is improved. This is because the magnetic flux waveform generated in the air gap Tg between the stator module 10 and the movable module 20 becomes smoother, so that the cogging thrust of the slot order component and the pole slot order component described above is reduced.
 つぎに、図7および図8を用いてティース鍔部21cの形状について説明する。図7は、実施の形態1の可動子モジュール20の構成を示す拡大側面図である。図8は、実施の形態1のティース鍔部21cの形状とコギング推力との関係を示す図である。可動子モジュール20の可動子コア21のティース部21bの先端は、前述したように、ストローク方向Sに突出したティース鍔部21cを有しており、隣り合うティース鍔部21c間には、間隔hsを有するスロットオープン21dが設けられている。図8では、横軸をhs/W2とし、縦軸をコギング推力としている。ただし、図8は、W2/W1=0.867の場合のhs/W2とコギング推力との関係を示している。ここで、ティース鍔部21cが存在しない場合、hs/W2は、0.475となり、このときのコギング推力を1.0[p.u.]とする。図8によれば、0.24<hs/W2<0.45とすることで、コギング推力を0.9[p.u.]以下とすることができ、コギング推力を低減することができる。これは、ティース鍔部21cを設けたことにより、隣り合うティース部21b間のスロットオープン21dの間隔hsが小さくなり、固定子モジュール10と可動子モジュール20との間の空隙Tgの磁束波形が滑らかとなり、スロット次数成分と極スロット次数成分のコギング推力が共に低減できるためである。 Next, the shape of the tooth flange portion 21c will be explained using FIGS. 7 and 8. FIG. 7 is an enlarged side view showing the configuration of the mover module 20 of the first embodiment. FIG. 8 is a diagram showing the relationship between the shape of the tooth flange 21c and the cogging thrust according to the first embodiment. As described above, the tips of the teeth portions 21b of the mover core 21 of the mover module 20 have the teeth flange portions 21c protruding in the stroke direction S, and there is a gap hs between adjacent teeth flange portions 21c. A slot open 21d having a diameter is provided. In FIG. 8, the horizontal axis is hs/W2, and the vertical axis is cogging thrust. However, FIG. 8 shows the relationship between hs/W2 and cogging thrust when W2/W1=0.867. Here, if the tooth flange 21c does not exist, hs/W2 is 0.475, and the cogging thrust at this time is 1.0 [p. u. ]. According to FIG. 8, by setting 0.24<hs/W2<0.45, the cogging thrust is 0.9 [p. u. ] or less, and the cogging thrust can be reduced. This is because, by providing the teeth flange portions 21c, the interval hs between the slot openings 21d between adjacent teeth portions 21b becomes smaller, and the magnetic flux waveform of the air gap Tg between the stator module 10 and the mover module 20 becomes smoother. This is because the cogging thrust of both the slot order component and the polar slot order component can be reduced.
 図9は、実施の形態1の変形例のモジュール型リニアモータ2の構成を示す側面図である。モジュール型リニアモータ2は、図1と同様の構成を有する可動子モジュール群200と、固定子モジュール群500と、を備える。可動子モジュール群200は、3個の可動子モジュール20と、補助ティース25と、を有する。可動子モジュール20は、5個のティース部21bを有する。固定子モジュール群500は、2個の固定子モジュール50で構成されている。固定子モジュール50は、永久磁石ブロック50aと、固定子コア部50bと、を有する。永久磁石ブロック50aは、12個の磁極11を有する。すなわち、永久磁石ブロック50aの磁極数Np1は12である。また、1つの可動子モジュール20と空隙を介して対向配置された部分の磁極数Np2は4個である。 FIG. 9 is a side view showing the configuration of a modular linear motor 2 according to a modification of the first embodiment. The modular linear motor 2 includes a movable module group 200 and a stator module group 500 having the same configuration as in FIG. 1 . The mover module group 200 includes three mover modules 20 and auxiliary teeth 25. The mover module 20 has five teeth portions 21b. The stator module group 500 is composed of two stator modules 50. The stator module 50 includes a permanent magnet block 50a and a stator core portion 50b. The permanent magnet block 50a has twelve magnetic poles 11. That is, the number Np1 of magnetic poles of the permanent magnet block 50a is twelve. Further, the number Np2 of magnetic poles in the portion facing one movable module 20 with an air gap therebetween is four.
 変形例のモジュール型リニアモータ2では、固定子モジュール群500は2個の固定子モジュール50で構成されているので、固定子モジュール隣接部15は1個しかない。このため、コギング推力をより低減することができる。 In the modified modular linear motor 2, the stator module group 500 is composed of two stator modules 50, so there is only one stator module adjacent portion 15. Therefore, the cogging thrust can be further reduced.
 一方、永久磁石ブロック50aの磁極数Np1が増加するほど、永久磁石ブロック50aの着磁時に必要な電力が大きくなり、着磁コイルの冷却、またはコンデンサーへの充電に時間が必要となる。特に、磁極数Np1がNp2の3倍より大きくなると、生産性が低下する問題がある。図9に示す変形例では、磁極数Np1が12であり、Np2(=4)の3倍以下であるため、3倍より大きくした場合と比較して、生産性を向上できる。このように、実施の形態1では、Np1≦Np2×3とすることで、生産性の低下を抑制している。 On the other hand, as the number Np1 of magnetic poles of the permanent magnet block 50a increases, the power required to magnetize the permanent magnet block 50a increases, and time is required to cool the magnetized coil or charge the capacitor. In particular, when the number of magnetic poles Np1 is greater than three times Np2, there is a problem that productivity decreases. In the modified example shown in FIG. 9, the number of magnetic poles Np1 is 12, which is three times or less than Np2 (=4), so productivity can be improved compared to a case where the number is greater than three times. In this way, in the first embodiment, a decrease in productivity is suppressed by setting Np1≦Np2×3.
 このように、実施の形態1によれば、Np1>Np2としたので、可動子モジュール群200が固定子モジュール隣接部15と面する個数が少なくなり、複数の磁極が一括で着磁された永久磁石ブロックを用いた場合でも、可動子モジュール群200が固定子モジュール隣接部15に面した箇所を移動することによって生じるスロット次数成分のコギング推力を低減することができる。また、0.66<W2/W1<0.91となるように永久磁石ブロック10aを着磁するので、端部の着磁率低下領域C2における磁界分布と中央部の着磁率低下領域C1における磁界分布の対称性が向上し、さらに固定子モジュール10と可動子モジュール20との間の空隙Tgに生じる磁束が滑らかに変化し、スロット次数成分または極スロット次数成分のコギング推力を低減することができる。また、0.24<hs/W2<0.45となるよう隣り合うティース鍔部21cの間隔を設定するので、固定子モジュール10と可動子モジュール20との間の空隙Tgの磁束波形が滑らかとなり、スロット次数成分と極スロット次数成分のコギング推力をさらに低減することができる。 As described above, according to the first embodiment, since Np1>Np2, the number of mover module groups 200 facing the stator module adjacent portion 15 is reduced, and a plurality of magnetic poles are permanently magnetized at once. Even when a magnet block is used, it is possible to reduce the cogging thrust of the slot order component that is generated when the movable module group 200 moves in a location facing the stator module adjacent portion 15. In addition, since the permanent magnet block 10a is magnetized so that 0.66<W2/W1<0.91, the magnetic field distribution in the magnetization rate decreasing region C2 at the end and the magnetic field distribution in the magnetizing rate decreasing region C1 at the center. Furthermore, the magnetic flux generated in the air gap Tg between the stator module 10 and the mover module 20 changes smoothly, and the cogging thrust of the slot order component or the pole slot order component can be reduced. In addition, since the interval between adjacent teeth flange portions 21c is set so that 0.24<hs/W2<0.45, the magnetic flux waveform of the air gap Tg between the stator module 10 and the mover module 20 becomes smooth. , the cogging thrust of the slot order component and the polar slot order component can be further reduced.
実施の形態2.
 図10は、実施の形態2に係るモジュール型リニアモータ3の構成を示す側面図である。モジュール型リニアモータ3は、可動子モジュール群600と、固定子モジュール群700と、を備える。可動子モジュール群600は、3個の可動子モジュール60と、補助ティース65と、を有する。可動子モジュール60は、3個のティース部61bを有する。固定子モジュール群700は、4個の固定子モジュール70で構成されている。固定子モジュール70は、永久磁石ブロック70aと、固定子コア部70bと、を有する。永久磁石ブロック70aは、4個の磁極11を有する。すなわち、永久磁石ブロック70aの磁極数Np1は4である。また、1つの可動子モジュール60と空隙を介して対向配置された部分の磁極数Np2は2個である。
Embodiment 2.
FIG. 10 is a side view showing the configuration of a modular linear motor 3 according to the second embodiment. The modular linear motor 3 includes a movable module group 600 and a stator module group 700. The mover module group 600 includes three mover modules 60 and auxiliary teeth 65. The mover module 60 has three teeth portions 61b. The stator module group 700 is composed of four stator modules 70. The stator module 70 includes a permanent magnet block 70a and a stator core portion 70b. The permanent magnet block 70a has four magnetic poles 11. That is, the number Np1 of magnetic poles of the permanent magnet block 70a is four. Further, the number Np2 of magnetic poles in the portion facing one movable module 60 with an air gap therebetween is two.
 このように、磁極数Np1,Np2、スロット数が異なった場合においても、Np1>Np2が成立すれば、可動子モジュール群600が固定子モジュール隣接部15に面した箇所を移動することによって生じるコギング推力を低減することができる。 In this way, even if the numbers of magnetic poles Np1 and Np2 and the number of slots are different, if Np1>Np2 is established, the cogging caused by moving the movable module group 600 in the part facing the stator module adjacent part 15 can be avoided. Thrust can be reduced.
実施の形態3.
 図11は、実施の形態3に係るモジュール型リニアモータ4の構成を示す側面図である。図12は、実施の形態3の可動子モジュール20の構成を示す拡大側面図である。実施の形態3では、実施の形態1の可動子モジュール20に切欠き部21eを追加している。それ以外の構成は、実施の形態1と同様であり、重複する説明は省略する。
Embodiment 3.
FIG. 11 is a side view showing the configuration of a modular linear motor 4 according to the third embodiment. FIG. 12 is an enlarged side view showing the configuration of the mover module 20 according to the third embodiment. In the third embodiment, a notch 21e is added to the mover module 20 of the first embodiment. The other configurations are the same as those in Embodiment 1, and redundant explanation will be omitted.
 図12に示すように、ティース鍔部21cの先端の中央部に、切欠き部21eが設けられている。切欠き部21eは、コギング推力を低減する効果を有するスロットオープン21dと類似した形状であるため、固定子モジュール10と可動子モジュール20との間の空隙の磁束密度がさらに滑らかに変化し、スロット次数成分と極スロット次数成分のコギング推力を共に低減することが可能となる。 As shown in FIG. 12, a notch 21e is provided at the center of the tip of the tooth flange 21c. Since the notch 21e has a similar shape to the slot open 21d which has the effect of reducing cogging thrust, the magnetic flux density in the air gap between the stator module 10 and the mover module 20 changes more smoothly, and the slot It becomes possible to reduce both the cogging thrust of the order component and the polar slot order component.
 具体的には、切欠き部21eの幅hs0は、スロットオープン21dの間隔hsと同様に、0.24<hs0/W2<0.45の関係が成立するため、固定子モジュール10と可動子モジュール20との間の空隙の磁束密度が滑らかに変化し、スロット次数成分と極スロット次数成分のコギング推力が共に低減できる効果が得られる。 Specifically, the width hs0 of the notch portion 21e satisfies the relationship 0.24<hs0/W2<0.45, similar to the interval hs between the slot openings 21d, so that the stator module 10 and the mover module The magnetic flux density in the air gap between the slot and the pole 20 changes smoothly, resulting in the effect that both the cogging thrust of the slot order component and the polar slot order component can be reduced.
 なお、ティース鍔部21cの先端に形成される切欠き部21eは、1個に限らず、2個、あるいは3個以上としてもよい。切欠き部21eの数が増加した場合、固定子モジュール10と可動子モジュール20との間の空隙の磁束密度がさらに滑らかに変化し、コギング推力をより低減することができる。 Note that the number of notches 21e formed at the tips of the teeth flange portions 21c is not limited to one, but may be two, or three or more. When the number of notches 21e increases, the magnetic flux density in the gap between the stator module 10 and the movable module 20 changes more smoothly, and the cogging thrust can be further reduced.
 以上の実施の形態に示した構成は、本開示の内容の一例を示すものであり、別の公知の技術と組み合わせることも可能であるし、本開示の要旨を逸脱しない範囲で、構成の一部を省略、変更することも可能である。 The configurations shown in the embodiments described above are examples of the contents of the present disclosure, and can be combined with other known technologies, and the configurations can be modified without departing from the gist of the present disclosure. It is also possible to omit or change parts.
 1,2,3,4 モジュール型リニアモータ、10,50,70 固定子モジュール、10a,50a,70a 永久磁石ブロック、10b,50b,70b 固定子コア部、11 磁極、15,55 固定子モジュール隣接部、17 位置、20,60 可動子モジュール、21 可動子コア、21a コアバック、21b,31,61b ティース部、21c ティース鍔部、21d スロットオープン、21e 切欠き部、22 コイル、25,65 補助ティース、30 着磁ヨーク、32 着磁用コイル部、100,300,500,700 固定子モジュール群、200,400,600 可動子モジュール群、C1 中央部の着磁率低下領域、C2 端部の着磁率低下領域、G 着磁方向、M1 着磁コイル磁界、Np1,Np2 磁極数、S ストローク方向、Tg 空隙、V 垂直方向、W1,W2,Wa1~Wa6 幅、hs 間隔、hs0 幅。 1, 2, 3, 4 Modular linear motor, 10, 50, 70 Stator module, 10a, 50a, 70a Permanent magnet block, 10b, 50b, 70b Stator core part, 11 Magnetic pole, 15, 55 Stator module adjacent part, 17 position, 20, 60 mover module, 21 mover core, 21a core back, 21b, 31, 61b teeth part, 21c teeth flange, 21d slot open, 21e notch part, 22 coil, 25, 65 auxiliary Teeth, 30 Magnetizing yoke, 32 Magnetizing coil section, 100, 300, 500, 700 Stator module group, 200, 400, 600 Mover module group, C1 Central magnetization rate decrease region, C2 End magnetization Reduced magnetic flux area, G magnetizing direction, M1 magnetizing coil magnetic field, Np1, Np2 number of magnetic poles, S stroke direction, Tg air gap, V vertical direction, W1, W2, Wa1 to Wa6 width, hs interval, hs0 width.

Claims (5)

  1.  ストローク方向に並設された複数の固定子モジュールを有する固定子モジュール群と、前記ストローク方向に並設された複数の可動子モジュールを有し、前記固定子モジュール群に対して空隙を隔てて対向配置される可動子モジュール群と、を備え、
     前記可動子モジュールの各々は、一定のピッチで配列された複数のティース部と、複数の前記ティース部の各々に巻回された複数のコイルと、を備え、
     前記固定子モジュールの各々は、第1磁極数の磁極が配列された永久磁石ブロックを備え、
     前記固定子モジュール群の前記永久磁石ブロックに含まれる複数の磁極のうち、1つの可動子モジュールに対して対向配置される磁極の個数を第2磁極数とするとき、前記第1磁極数が前記第2磁極数より大きい
     ことを特徴とするモジュール型リニアモータ。
    A stator module group having a plurality of stator modules arranged in parallel in the stroke direction, and a plurality of mover modules arranged in parallel in the stroke direction, and facing the stator module group across a gap. A group of mover modules arranged,
    Each of the mover modules includes a plurality of teeth arranged at a constant pitch, and a plurality of coils wound around each of the plurality of teeth,
    Each of the stator modules includes a permanent magnet block in which a first number of magnetic poles are arranged,
    Among the plurality of magnetic poles included in the permanent magnet block of the stator module group, when the number of magnetic poles arranged to face one mover module is the second number of magnetic poles, the first number of magnetic poles is A modular linear motor characterized in that the number of magnetic poles is greater than the number of second magnetic poles.
  2.  前記永久磁石ブロックにおける中央部の極間の磁界分布と、端部の極間の磁界分布とは、非対称となっている
     ことを特徴とする請求項1に記載のモジュール型リニアモータ。
    The modular linear motor according to claim 1, wherein a magnetic field distribution between poles at the center of the permanent magnet block and a magnetic field distribution between poles at the end are asymmetrical.
  3.  前記永久磁石ブロックの幅をW1とし、幅W1のうち、前記固定子モジュールから前記空隙だけ離れた位置の磁束量がピークの磁束量の50%以上となる領域の幅をW2とするとき、
     0.66<W2/W1<0.91
     となるように、前記永久磁石ブロックを着磁する
     ことを特徴とする請求項2に記載のモジュール型リニアモータ。
    When the width of the permanent magnet block is W1, and W2 is the width of a region of the width W1 where the amount of magnetic flux at a position away from the stator module by the gap is 50% or more of the peak amount of magnetic flux,
    0.66<W2/W1<0.91
    The modular linear motor according to claim 2, characterized in that the permanent magnet block is magnetized so that
  4.  前記可動子モジュールの前記ティース部は、先端に前記ストローク方向に突出したティース鍔部を有し、隣り合うティース鍔部間の間隔をhsとしたとき、
     0.24<hs/W2<0.45
     とすることを特徴とする請求項3に記載のモジュール型リニアモータ。
    The tooth portion of the movable element module has a tooth flange portion protruding in the stroke direction at the tip, and when the interval between adjacent tooth flange portions is hs,
    0.24<hs/W2<0.45
    The modular linear motor according to claim 3, characterized in that:
  5.  前記ティース鍔部の先端面には、1つ以上の切欠き部が設けられ、
     前記切欠き部の幅をhs0としたとき、
     0.24<hs0/W2<0.45
     とすることを特徴とする請求項4に記載のモジュール型リニアモータ。
    One or more notches are provided on the tip surface of the tooth flange,
    When the width of the notch is hs0,
    0.24<hs0/W2<0.45
    The modular linear motor according to claim 4, characterized in that:
PCT/JP2022/017392 2022-04-08 2022-04-08 Module-type linear motor WO2023195170A1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004364374A (en) * 2003-06-03 2004-12-24 Yaskawa Electric Corp Linear motor
JP2010098880A (en) * 2008-10-17 2010-04-30 Yaskawa Electric Corp Cylindrical linear motor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000023449A (en) * 1998-07-02 2000-01-21 Fukui Kikai Kk Linear motor
JP2002374665A (en) * 2001-06-14 2002-12-26 Yaskawa Electric Corp Linear motor
JP4321033B2 (en) * 2002-10-08 2009-08-26 株式会社安川電機 Linear motor device
JP2006054974A (en) * 2004-08-13 2006-02-23 Shin Etsu Chem Co Ltd Linear motor

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004364374A (en) * 2003-06-03 2004-12-24 Yaskawa Electric Corp Linear motor
JP2010098880A (en) * 2008-10-17 2010-04-30 Yaskawa Electric Corp Cylindrical linear motor

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