WO2023190220A1 - Drying device - Google Patents

Drying device Download PDF

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Publication number
WO2023190220A1
WO2023190220A1 PCT/JP2023/011952 JP2023011952W WO2023190220A1 WO 2023190220 A1 WO2023190220 A1 WO 2023190220A1 JP 2023011952 W JP2023011952 W JP 2023011952W WO 2023190220 A1 WO2023190220 A1 WO 2023190220A1
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WO
WIPO (PCT)
Prior art keywords
base material
support member
drying
nozzle
roll
Prior art date
Application number
PCT/JP2023/011952
Other languages
French (fr)
Japanese (ja)
Inventor
徹 中塩屋
和夫 野村
敦 渡邉
Original Assignee
東レエンジニアリング株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 東レエンジニアリング株式会社 filed Critical 東レエンジニアリング株式会社
Publication of WO2023190220A1 publication Critical patent/WO2023190220A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/10Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials

Definitions

  • the present invention relates to a drying device that dries a coating film formed on a sheet-like base material while conveying the same.
  • a typical roll-to-roll type conveying device has an unwinding roll that unwinds the base material, a take-up roll that winds up the base material, and a take-up roll that winds up the base material unwound from the unwind roll. (For example, Patent Document 1 below).
  • the unwinding roll, the take-up roll, and the conveyance roll convey the base material while applying a predetermined tension to the base material.
  • a conventional drying device includes a casing section that is provided on the transport path of the base material by the transport device and through which the base material passes, and a nozzle that is provided inside the casing section (for example, as disclosed in the following patent document). 2). Then, the drying device blows gas from the nozzle outlet to the substrate, and the gas blown from the nozzle increases the temperature inside the casing to dry the coating film on the substrate, and at the same time, the air pressure of the gas blows the substrate. It's levitating.
  • the temperature inside the casing must be It is common practice not to stop the equipment in order to maintain the That is, the base material is kept floating by spraying gas from the nozzle onto the base material.
  • the base material may break. Specifically, when performing maintenance for a relatively short period of time on the peripheral equipment of the drying equipment, the drying equipment releases gas from the nozzle in order to maintain the temperature inside the casing even when the paint film is not drying. It continues to levitate the base material by spraying it onto the base material. When performing maintenance such as switching the take-up rolls, at least the tension applied to the base material becomes smaller than during normal conveyance. As a result, the base material vibrates greatly due to the gas blown by the nozzle, and the base material comes into contact with a member inside the housing such as the nozzle, and may break.
  • the present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a drying device that can prevent breakage of a base material even if the tension applied to the base material becomes smaller than during normal transportation. It is an object.
  • the drying device of the present invention is installed on a conveyance path that conveys a base material by applying a predetermined tension by roll-to-roll, and the drying device is installed on a conveyance path that conveys a base material while applying a predetermined tension to the base material.
  • a drying device for drying a film comprising a drying nozzle that blows gas from below and above a base material to levitate the base material and dry a coating film applied to the base material, and a drying nozzle that levitates the base material by the drying nozzle.
  • An edge nip portion that grips at least the vicinity of a pair of edges in the width direction of the base material and defines a conveyance path for the edges in a floating region that is a region where and a support member that contacts a predetermined surface of the base material, the tension applied by the drying nozzle in a floating state being smaller than the predetermined tension.
  • the support member is provided, and the predetermined surface of the base material, which is vibrated by the gas blown from the drying nozzle due to the reduced tension applied to the support member, comes into contact with the support member. Vibration can be suppressed. This can prevent the base material from coming into contact with members in the drying device, such as the drying nozzle, and breaking.
  • the vibration of the base material can be suppressed, the load applied to the edge of the base material gripped by the edge nip can be suppressed, and it is possible to prevent the edge of the base material from breaking due to load accumulation. I can do it. Therefore, even if the tension applied to the base material becomes smaller than during normal transportation, it is possible to prevent the base material from breaking.
  • the support member moving means may be provided to move the support member, and the support member moving means may be configured to move the support member so as to approach and move away from the base material from below or above.
  • the support member moving means may be configured to move the support member so as to press it against the base material when the transport of the base material is stopped, and to move the support member so as not to contact the base material when transporting the base material.
  • the support member since the support member is pressed against the base material when the conveyance of the base material is stopped, it is possible to suppress the vibration of the base material, and it is possible to suppress the accumulation of load on the same part of the base material. can. Furthermore, since the support member does not come into contact with the base material during conveyance of the base material, the support member does not interfere with conveyance of the base material.
  • the edge nip portion includes a plurality of nip rolls that sandwich the vicinity of the edge of the base material, and the support member is arranged in the vicinity of the nip roll upstream or downstream of each of the nip rolls in the conveyance path of the base material.
  • the support member may be a roller formed in a crown shape that extends in the width direction of the base material and whose diameter gradually increases from the edge to the center of the base material. .
  • the base material can be stretched in the width direction in the vicinity of the nip rolls upstream or downstream of each nip roll in the conveyance path of the base material, so that misalignment of the edge of the base material gripped by the edge nip section can be prevented. It can be prevented.
  • the drying nozzle includes a lower nozzle that sprays gas from below the substrate, and an upper nozzle that sprays gas from above the substrate, and the support member is connected to the lower nozzle or the upper nozzle. It is also possible to have a configuration in which they are arranged to face each other with the base material in between.
  • the support member comes into contact with the part of the base material that is most affected by the gas blown by the drying nozzle, so that vibration of the base material can be further suppressed.
  • edge nip portion may be configured to grip the vicinity of the edge of the base material when the base material is being conveyed, but not to grip the vicinity of the edge of the base material when the conveyance of the base material is stopped.
  • edge nip portion grips the edge of the base material during conveyance of the base material, it is possible to prevent the base material from shifting its position. Further, since the edge nip portion does not grip the edge of the base material when the base material is stopped being conveyed, it is possible to suppress the load applied to the edge of the base material caused by vibration of the base material.
  • the drying device of the present invention it is possible to prevent the substrate from breaking even if the tension applied to the substrate becomes smaller than during normal transportation.
  • FIG. 1 is a diagram schematically showing a coating device equipped with a drying device in an embodiment of the present invention.
  • FIG. 1 is a diagram for explaining a drying device in an embodiment of the present invention.
  • FIG. 1 is a diagram for explaining a drying device in an embodiment of the present invention.
  • the three axes of the orthogonal coordinate system are X, Y, and Z, the horizontal direction is expressed as the X-axis direction, and the Y-axis direction, and the direction perpendicular to the XY plane (that is, the vertical direction) is expressed as the Z-axis. Expressed as direction.
  • FIG. 1 is a diagram schematically showing a coating device 1 equipped with a drying device 2 in this embodiment.
  • 2 and 3 are diagrams for explaining the drying device 2 in this embodiment, in which FIG. 2(a) shows a diagram seen from the surface side of the base material W, and FIG. 2(b) and FIG. 2 is a side sectional view of the housing 21.
  • FIG. 2(a) shows a diagram seen from the surface side of the base material W
  • FIG. 2(b) and FIG. 2 is a side sectional view of the housing 21.
  • a coating device 1 equipped with a drying device 2 of the present invention includes a conveyance mechanism 11 for conveying a sheet-like base material W, and a coating film M for applying a coating liquid to a predetermined surface of the base material W. (See FIG. 2(a)) It has a first coating mechanism 12 for forming a coating film M, and a second coating mechanism 13 for coating a coating liquid on the back side of a predetermined surface of the base material W to form a coating film M. are doing. Further, the drying device 2 is arranged on the conveyance path of the base material W by the conveyance mechanism 11.
  • the predetermined surface of the base material W in this embodiment refers to the front surface of the base material W
  • the back surface of the predetermined surface of the base material W refers to the back surface of the base material W.
  • the front surface of the base material W is the surface on which the coating film M is formed by the first coating mechanism 12 described later
  • the back surface of the base material W is the surface on which the coating film M is formed by the second coating mechanism 13 described later. This is the surface on which is formed.
  • the predetermined surface of the base material W will be referred to as the front surface of the base material W
  • the back surface of the predetermined surface of the base material W will be referred to as the back surface of the base material W.
  • the coating device 1 in this embodiment forms a coating film M on both sides of a base material W transported by a transportation mechanism 11 using a first coating mechanism 12 and a second coating mechanism 13, and then applies the coating film M to a drying device. Dry by step 2.
  • the base material W in this embodiment is a metal foil that serves as a battery electrode plate of a lithium ion battery, and aluminum foil or the like is used when forming a positive electrode, and copper foil or the like is used when forming a negative electrode.
  • This base material W is a belt-shaped sheet that is long in one direction, and is transported by a transport mechanism 11 so as to pass through each part of the coating device 1 .
  • the coating liquid in this embodiment is, for example, a slurry containing an active material, a binder, a conductive aid, and a solvent, and is used as a material for a battery electrode plate (so-called electrode material) of a lithium ion battery.
  • a coating film M is formed.
  • the transport mechanism 11 in this embodiment is for transporting the base material W.
  • the conveyance mechanism 11 includes an unwinding roll 11a that unwinds the base material W, a winding roll 11b that winds up the base material W, and a winding roll 11b that winds the base material W unwound from the unwinding roll 11a. It has a transport roll 11c that the base material W passes through before being wound up on the roll 11b, and a coating roll 11d that guides the base material W to a position where a coating liquid is applied by a first coating mechanism 12, which will be described later.
  • Each roll included in the transport mechanism 11 is formed into a columnar shape, and rotates about the central axis of the column as a rotation axis.
  • the rotation of the unwinding roll 11a is controlled by a control unit (not shown), and unwinds the base material W at a predetermined speed.
  • the control unit is configured by, for example, a general-purpose computer device.
  • the rotation of the take-up roll 11b is driven and controlled by the control unit similarly to the unwind roll 11a, and winds up the base material W while applying a predetermined tension to the base material W.
  • the tension here refers to the tension in the transport direction of the base material W (X-axis direction in FIG. 1).
  • a plurality of transport rolls 11c are provided as shown in FIG. 1, and are arranged so that the base material W passes through each part of the coating apparatus 1. Some or all of the transport rolls 11c among the plurality of transport rolls 11c are driven and controlled to rotate by a control unit in the same manner as the unwinding roll 11a and the take-up roll 11b, and apply a predetermined tension to the base material W. While transporting the base material W.
  • the coating roll 11d is arranged to face a first coating mechanism 12, which will be described later. Therefore, the base material W can be transported while maintaining a constant distance from the first coating mechanism 12.
  • the transport mechanism 11 can transport the base material W at a predetermined speed while applying a predetermined tension to the base material W.
  • the first coating mechanism 12 in this embodiment is for coating the surface of the substrate W being transported with a coating liquid to form a coating film M in a striped shape.
  • Forming the coating film M in a striped shape means that the base material W has a plurality of coating parts on which the coating film M is formed, and a coating film M is formed between the plurality of coating parts, as shown in FIG. 2(a).
  • the coating film M is formed in the width direction of the base material W so as to have a non-coated area.
  • the first coating mechanism 12 is a slit die that applies a slurry of electrode material. It may also be compatible with a coating method for commercial use or gravure coating (the same applies to the second coating mechanism 13 described later).
  • the first application mechanism 12 is formed long along the width direction of the base material W (Y-axis direction in FIG. 1).
  • the coating roll 11d described above is arranged at a predetermined interval with respect to the first coating mechanism 12 so that the rotation axis direction of the coating roll 11d and the width direction of the first coating mechanism 12 are parallel to each other. has been done.
  • the first coating mechanism 12 is connected to a supply path 18 as shown in FIG. 1, and includes a manifold 14 which is a space that is long in the width direction and stores the coating liquid, and a slit 15 that is wide in the width direction and connected to the manifold 14.
  • the opening has the same length as the slit 15 in the width direction, and has a discharge port 16 for discharging the coating liquid.
  • the coating liquid stored in the manifold 14 is discharged onto the base material W from the discharge port 16 via the slit 15.
  • the discharge port 16 faces the coating roll 11d with the base material W interposed therebetween. That is, the discharge port 16 faces the base material W on the surface side of the base material W. Thereby, the coating liquid can be applied to the base material W while keeping the distance between the discharge port 16 and the base material W constant.
  • the first coating mechanism 12 is further provided with a shim plate (not shown) for forming the coating film M formed on the base material W into a striped shape.
  • the shim plate has, for example, a substantially comb shape, and is arranged to divide the slit 15 in the width direction.
  • the coating liquid is applied with the slit 15 divided in the width direction by the shim plate, the coating liquid is applied from the part where the shim plate is not present, and the coating liquid is not applied from the part where the shim plate is present. That is, the coating film M can be formed into stripes. Note that by changing the shape of this shim plate, the width of the coating film M can be adjusted.
  • the supply path 18 connects the manifold 14 and the tank 17 in which the coating liquid is stored. Then, the coating liquid is supplied from the tank 17 to the manifold 14 via the supply path 18 by a pump (not shown).
  • the coating film M can be formed in stripes on the surface of the base material W by the first coating mechanism 12 having these configurations.
  • the second coating mechanism 13 in this embodiment is for coating the back surface of the substrate W being transported with a coating liquid to form a coating film M in a striped shape.
  • the second coating mechanism 13 has the same configuration as the first coating mechanism 12 described above, as shown in FIG. It is arranged facing the base material W.
  • the second coating mechanism 13 is supplied with the coating liquid from the tank 17 through the supply path 18 and a pump (not shown), and applies the supplied coating liquid to the back surface of the base material W. Thereby, a striped coating film M can be formed on the back surface of the base material W.
  • the supply path 18 and tank 17 for supplying the coating liquid to the second coating mechanism 13 are separate from each other in this embodiment. It was established in Further, the width of the coating film M formed on the back surface of the substrate W by the second coating mechanism 13 is preferably the same as the width of the coating film M formed on the surface of the substrate W by the first coating mechanism 12. .
  • the coating film M can be formed in stripes on both sides of the base material W by the first coating mechanism 12 and the second coating mechanism 13.
  • the drying device 2 in this embodiment is for drying the coating film M formed on both sides of the base material W by the first coating mechanism 12 and the second coating mechanism 13.
  • the drying device 2 is provided with a first coating mechanism 12 and a second coating mechanism 13 on the conveyance path of the base material W by the conveyance mechanism 11.
  • the housing section 21 is a box that is elongated in the transport direction of the base material W, and has a space inside the box through which the base material W passes, and an entrance and an entrance for the base material W to enter and exit this space. It has an exit. Then, the base material W on which the coating film M is formed is transported by the transport mechanism 11 so as to pass through the inside of the casing section 21 .
  • the above-mentioned transport roll 11c is not arranged inside the casing 21.
  • the base material W cannot be touched until the coating film M is dried. Therefore, inside the housing section 21, the base material W is transported in a floating state except for at least both ends in the width direction.
  • a predetermined tension is applied to the base material W by the conveyance roll 11c disposed on the upstream side and the conveyance roll 11c disposed on the downstream side of the casing part 21, and/or as described below.
  • the drying nozzle 22 blows hot air from the back side of the base material W to give a lifting force to the base material W, and the transport mechanism 11 transports the base material W to pass through the inside of the casing section 21. ing.
  • the drying nozzle 22 is for heating the coating film M by blowing hot air onto the base material W.
  • This drying nozzle 22 is formed long in the width direction of the base material W, and has an opening (not shown) that blows out hot air to a portion facing the front or back surface of the base material W.
  • the drying nozzle 22 includes a lower nozzle 22a that is disposed below the base material W in the casing 21 and blows hot air onto the back surface of the base material W, and a lower nozzle 22a that is disposed above the base material W in the casing 21.
  • the edge nip section 23 grips the vicinity of a pair of edges in the width direction of the base material W in a floating region where the base material W is floated by the drying nozzle 22, and maintains a conveyance path of the edge of the base material W. It is a type of guiding part for defining the This edge nip portion 23 is composed of a plurality of nip rolls 24 as shown in FIGS. 2(a) and 2(b). In addition, in the following description, the edge of the base material W is called the width direction edge part of the base material W.
  • the nip roll 24 has a rotating shaft 25, as shown in FIGS. 2(a) and 2(b), and is formed in a roller-like shape that rotates around the rotating shaft 25.
  • the outer peripheral surface of the nip roll 24 comes into contact with both ends of the base material W, so that the nip roll 24 rotates due to the frictional force with the base material W transported by the transport mechanism 11.
  • this nip roll 24 faces both ends in the width direction of each base material W on the front surface side and the back surface side of the base material W, and It is placed in a position where it can be inserted from the front and back sides.
  • This is referred to as a set of nip rolls 24.
  • a plurality of sets of nip rolls 24 are arranged within the housing 21 so as to be arranged between the lower nozzle 22a and the upper nozzle 22b in the conveyance direction of the base material W. With these nip rolls 24 sandwiching both ends of the base material W in the width direction, the coating film M is dried by the drying nozzle 22 while the base material W is transported by the transport mechanism 11. Thereby, when drying the coating film M, it is possible to prevent the base material W from shifting its position.
  • the support member 26 is a member for suppressing the vibration of the base material W floating within the housing part 21, and in this embodiment, as shown in FIG. They are provided at positions facing the nozzle 22a with the base material W in between, and at positions facing the upper nozzle 22b with the base material W in between.
  • the support member 26 is formed in a crown shape that extends in the width direction of the base material W and gradually increases in diameter from both ends of the base material W in the width direction toward the center, as shown in FIG. has been done.
  • This support member 26 is formed in a size that allows it to come into contact with the entire width direction of the base material W when it is pressed against the base material W by a support member moving means to be described later.
  • the support member 26 in this embodiment has a rotation axis 27 parallel to the width direction of the base material W, as shown in FIGS. 2(a) and 2(b). The support member 26 rotates around the rotating shaft 27 as the base material W is transported due to the frictional force between the support member 26 and the base material W. This support member 26 is moved by a support member moving means to be described later, and is pressed against the base material W from above and below the base material W, respectively.
  • the support member moving means is for moving each support member 26 at least upward and downward (in the Z-axis direction in FIG. 3) to bring each support member 26 closer to and away from the base material W.
  • This support member moving means uses, for example, a motor as a drive source, and is driven and controlled by the aforementioned control section. Then, by moving the support member 26, the support member moving means presses the support member 26 against each of the front and back surfaces of the base material W from above and below the base material W, respectively, as shown in FIG.
  • the support member moving means moves each support member 26 to remove the base material as shown in FIG. Press it against W.
  • the tension applied to the base material W by the transport mechanism 11 becomes smaller than a predetermined tension, for example, when the transport of the base material W by the transport mechanism 11 is stopped, at least the base material W This is when the tension applied to the material becomes smaller than during normal transportation. Note that at this time, the drying nozzle 22 continues to blow hot air onto the base material W to levitate the base material W.
  • the support member moving means conveys the base material W by applying a predetermined tension to the base material W again by the conveyance mechanism 11, the support member 26 contacts the base material W as shown in FIG.
  • the support member 26 is moved and separated from the base material W so that it does not occur. That is, when the base material W is normally transported by the transport mechanism 11, the support member 26 does not come into contact with the base material W.
  • the tension applied to the base material W by the transport mechanism 11 may be smaller than that during normal transport.
  • the take-up roll 11b is replaced by a new take-up roll 11e shown in FIG. Become.
  • the drying device 2 continues to blow hot air onto the base material W from the nozzle 22 in order to maintain the temperature inside the housing section 21. That is, the base material W is floating within the housing section 21.
  • the tension applied to the base material W is smaller than that during normal conveyance, the hot air blown by the drying nozzle 22 causes The material W vibrates greatly. As a result, the base material W may come into contact with members inside the casing 21, such as the nozzle 22, and break.
  • the vibration of the base material W places a load on the portion of the base material W that is gripped by the edge nip portion 23, and this load accumulates and there is a possibility that the end portion of the base material W breaks.
  • the vicinity of the end of the base material W comes into contact with the edge of the nip roll 24, which makes it easy to apply a load, making it easy to break at this portion.
  • the drying device 2 in this embodiment has a support member 26 and a support member moving means, and when the tension applied to the base material W becomes smaller than that during normal conveyance, the support member is moved.
  • the support member 26 is pressed against the base material W by means.
  • the floating base material W can be supported by the support member 26, so vibration of the base material W can be suppressed. Therefore, it is possible to prevent the base material W from coming into contact with members inside the housing section 21 such as the drying nozzle 22 and breaking. Furthermore, since the vibration of the base material W can be suppressed, it is possible to suppress the accumulation of load on the portion of the base material W that is gripped by the edge nip portion 23, thereby preventing the base material W from breaking. I can do it. Therefore, even if the tension applied to the base material W becomes smaller than during normal transportation, the base material W can be prevented from breaking.
  • the support member moving means moves the support member 26 and presses it against the base material W when the transport mechanism 11 stops transporting the base material W, and transports the base material W by the transport mechanism 11.
  • the support member 26 is moved and separated from the base material W so that the support member 26 does not come into contact with the base material W when doing so. Therefore, when the transport of the base material W is stopped, the vibration of the base material W can be suppressed, and the accumulation of load on the same part of the base material W can be suppressed. Furthermore, since the support member 26 does not come into contact with the base material W when transporting the base material W, the transport mechanism 11 can transport the base material W without being hindered by the support member 26.
  • the support member 26 is disposed at a position facing the lower nozzle 22a with the base material W in between, and at a position facing the upper nozzle 22b with the base material W in between, so that the drying nozzle
  • the support member 26 can be pressed against a portion of the base material W that is most affected by the hot air blown by the support member 22 . Therefore, vibration of the base material W can be further suppressed.
  • the support member 26 is formed in a crown shape that extends in the width direction of the base material W and gradually increases in diameter from both ends of the base material in the width direction toward the center.
  • the base material W is stretched following the shape of the support member 26.
  • the base material W can be stretched in the width direction
  • the base material W can be stretched in the width direction. Since the support member 26 is disposed upstream or downstream of each pair of nip rolls 24, the base material W stretched in the width direction is conveyed to the edge nip section 23. . Therefore, it is possible to prevent the edge nip portion 23 from shifting its gripping position on the base material W.
  • the support member moving means moves the support member 26 to the base material. It can be pressed against W. That is, even when the tension of the base material W is smaller than when the base material W is conveyed normally, other than when the conveyance of the base material W is stopped, the support member 26 is pressed against the base material W to prevent vibration of the base material W. can be suppressed.
  • the drying device 2 in this embodiment further includes a nip roll moving means (not shown) that moves each nip roll 24 at least upward and downward (in the Z-axis direction in FIG. 3).
  • This nip roll moving means switches between nipping and releasing the nipping of the base material W by the nip rolls 24 by moving each nip roll 24.
  • the nip roll moving means uses, for example, a motor as a drive source, and is driven and controlled by the control section described above.
  • the nip roll moving means moves each nip roll 24 to release the nipping of the base material W when the tension applied to the base material W by the transport mechanism 11 becomes smaller than a predetermined tension. Note that the nip roll moving means releases the nipping of the base material W by each nip roll 24 after the support member 26 comes into contact with the base material W.
  • the nip roll moving means moves each nip roll 24 to nip the base material W when the transport mechanism 11 applies a predetermined tension to the base material W again and transports the base material W.
  • the support member moving means separates the support member 26 from the base material W after the base material W is held between the respective nip rolls 24 by the nip roll moving means.
  • edge nip portion 23 grips both ends of the base material W in the width direction when the base material W is transported, it is possible to prevent the base material W from shifting its position. Further, since the edge nip portion 23 does not grip both ends of the base material W in the width direction when the transport of the base material W is stopped, the load applied to both ends of the base material W in the width direction can be suppressed.
  • the support member 26 allows the base material W to be stretched in the width direction without wrinkles.
  • the support member 26 may be placed at a position where it can come into contact with a predetermined surface of the base material W in a vibrated state due to the tension of the base material W becoming smaller than during normal transportation. Thereby, the support member 26 comes into contact with the base material W when the tension of the base material W becomes smaller than that during normal transportation, so that vibration of the base material W can be suppressed. Note that the larger the contact area between the support member 26 and the base material W, the greater the effect of suppressing the vibration of the base material W by the support member 26 can be obtained, so the position of the support member 26 is adjusted so that the contact area is optimal. It is preferable to consider.
  • the support member 26 is formed in a crown shape having a size that allows contact with the entire width direction of the base material W when the support member 26 is pressed against the base material W by the support member moving means.
  • the support member 26 may have any shape as long as it comes into contact with the vicinity of the center portion of the base material W in the width direction at least when pressed against the base material W.
  • the support member 26 may be longer than the nip roll 24 in the width direction of the base material W and has a larger contact area when contacting the base material W.
  • the shape of the support member 26 does not have to be the above-mentioned crown shape, and it does not have to have the rotating shaft 27.
  • the support member 26 is arranged to face each drying nozzle 22 with the base material W in between, but it They may be arranged to face each other with the material W in between.
  • the support member 26 does not have to be arranged to face each of the upper nozzle 22b and the lower nozzle 22a with the base material W in between.
  • the support member 26 may be located upstream or downstream of each set of nip rolls 24 at least within the floating region.
  • Coating device 11 Conveying mechanism 11a Unwinding roll 11b Take-up roll 11c Conveying roll 11d Coating roll 11e Take-up roll 12 First coating mechanism 13 Second coating mechanism 14 Manifold 15 Slit 16 Discharge port 17 Tank 18 Supply path 2 Drying Apparatus 21 Housing part 22 Drying nozzle 22a Lower nozzle 22b Upper nozzle 23 Edge nip part 24 Nip roll 25 Rotating shaft 26 Support member 27 Rotating shaft W Base material M Coating film

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)
  • Coating Apparatus (AREA)

Abstract

The purpose of the present invention is to provide a drying device that is capable of preventing a break in a base material even if tension applied to the base material is less than that during normal transfer. Specifically, provided is a drying device that is provided on a transfer path in which a base material is transferred roll-to-roll with a prescribed tension applied thereto, and that dries a coating film applied to the base material while the base material is transferred, said drying device comprising: a drying nozzle that blows a gas from below and above the base material, lifts the base material, and dries the coating film applied to the base material; an edge nip part that, in a lifting region in which the base material is lifted by the drying nozzle, grasps at least the vicinity of the pair of edges of the base material in the width direction and defines the transfer path of the edges; and a support member that is provided below or above the base material in the lifting region and contacts a prescribed surface of the base material where the tension applied in a state of being lifted by the drying nozzle is smaller than the prescribed tension.

Description

乾燥装置drying equipment
 本発明は、シート状の基材を搬送しながら、基材に形成された塗膜を乾燥する乾燥装置に関するものである。 The present invention relates to a drying device that dries a coating film formed on a sheet-like base material while conveying the same.
 従来、リチウムイオン電池の電池用極板の製造工程の中には、ロールツーロール方式の搬送装置により搬送されるシート状の基材に対して、活物質、バインダー、導電助剤、および溶媒を含む電極材料のスラリーを塗布して塗膜を形成し、形成した塗膜を乾燥装置により乾燥する工程がある。 Conventionally, in the manufacturing process of electrode plates for lithium-ion batteries, active materials, binders, conductive aids, and solvents are added to a sheet-like base material that is transported by a roll-to-roll transport device. There is a step of applying a slurry of the electrode material contained therein to form a coating film, and drying the formed coating film using a drying device.
 一般的なロールツーロール方式の搬送装置は、基材を巻き出す巻出ロールと、基材を巻き取る巻取ロールと、巻出ロールから巻き出された基材が巻取ロールに巻き取られるまでに経由する搬送ロールと、を有している(たとえば、下記特許文献1)。そして、搬送装置は、巻出ロール、巻取ロール、および搬送ロールは、基材に所定の張力を付与しながら搬送している。 A typical roll-to-roll type conveying device has an unwinding roll that unwinds the base material, a take-up roll that winds up the base material, and a take-up roll that winds up the base material unwound from the unwind roll. (For example, Patent Document 1 below). In the conveyance device, the unwinding roll, the take-up roll, and the conveyance roll convey the base material while applying a predetermined tension to the base material.
 従来の乾燥装置は、搬送装置による基材の搬送経路上に設けられ、基材が通過する筐体部と、筐体部内に設けられたノズルと、を有している(たとえば、下記特許文献2)。そして、乾燥装置は、ノズルの吹き出し口から基材へ気体を吹き付け、ノズルから吹き付ける気体によって筐体部内の温度を高めて基材上の塗膜を乾燥させると同時に、気体の風圧によって基材を浮揚させている。 A conventional drying device includes a casing section that is provided on the transport path of the base material by the transport device and through which the base material passes, and a nozzle that is provided inside the casing section (for example, as disclosed in the following patent document). 2). Then, the drying device blows gas from the nozzle outlet to the substrate, and the gas blown from the nozzle increases the temperature inside the casing to dry the coating film on the substrate, and at the same time, the air pressure of the gas blows the substrate. It's levitating.
 また、乾燥装置では、装置を一度停止してしまうと、筐体部内の温度を基材に形成された塗膜を乾燥させるために必要な温度に復旧させるまでに時間がかかる。そのため、搬送装置の基材を巻き取る巻取ロールを他の巻取ロールに切り替えるなどの比較的短い時間のメンテナンスを行う場合は、塗膜を乾燥させないときであっても、筐体部内の温度を保つために装置を停止させないことが一般的である。すなわち、ノズルから気体を基材に吹き付けて基材を浮揚させ続けている。 Furthermore, in a drying device, once the device is stopped, it takes time to restore the temperature inside the casing to the temperature required to dry the coating film formed on the base material. Therefore, when performing maintenance for a relatively short period of time, such as switching the take-up roll that winds up the base material of the conveyance device to another take-up roll, the temperature inside the casing must be It is common practice not to stop the equipment in order to maintain the That is, the base material is kept floating by spraying gas from the nozzle onto the base material.
特開2012-097917号公報Japanese Patent Application Publication No. 2012-097917 特開2014-173803号公報Japanese Patent Application Publication No. 2014-173803
 しかし、上記のような乾燥装置では、基材が破断してしまう場合があった。具体的には、乾燥装置の周辺装置において比較的短い時間のメンテナンスを行う場合は、塗膜を乾燥させないときであっても、筐体部内の温度を保つために、乾燥装置はノズルから気体を基材に吹き付けて基材を浮揚させ続けている。そして、巻取ロールの切り替えなどのメンテナンスを行うときは、少なくとも基材に付与される張力が通常の搬送時よりも小さくなる。その結果、ノズルにより吹き付ける気体によって基材が大きく振動し、基材がノズルなどの筐体部内の部材に接触してしまい、破断してしまう場合があった。 However, in the drying apparatus as described above, the base material may break. Specifically, when performing maintenance for a relatively short period of time on the peripheral equipment of the drying equipment, the drying equipment releases gas from the nozzle in order to maintain the temperature inside the casing even when the paint film is not drying. It continues to levitate the base material by spraying it onto the base material. When performing maintenance such as switching the take-up rolls, at least the tension applied to the base material becomes smaller than during normal conveyance. As a result, the base material vibrates greatly due to the gas blown by the nozzle, and the base material comes into contact with a member inside the housing such as the nozzle, and may break.
 これに対して、基材の幅方向における一対のエッジをローラー等により挟持することで、基材の振動を抑制することが考えられる。しかし、ローラー等により基材のエッジを挟持された部分に対して、基材の振動による負荷がかかり、この負荷が蓄積して基材のエッジが破断する可能性があたった。 On the other hand, it is conceivable to suppress the vibration of the base material by sandwiching a pair of edges in the width direction of the base material with rollers or the like. However, a load due to the vibration of the base material is applied to the portion where the edge of the base material is held between rollers or the like, and this load may accumulate and cause the edge of the base material to break.
 本発明は、上記問題を鑑みてされたものであり、基材に付与される張力が通常の搬送時よりも小さくなったとしても基材の破断を防止することができる乾燥装置を提供することを目的としている。 The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a drying device that can prevent breakage of a base material even if the tension applied to the base material becomes smaller than during normal transportation. It is an object.
 上記課題を解決するための本発明の乾燥装置は、基材をロールツーロールにより所定の張力を付与して搬送する搬送経路上に設けられ、基材を搬送しながら基材に塗布された塗膜を乾燥させる乾燥装置であって、基材の下方および上方から気体を吹き付け、基材を浮揚させるとともに基材に塗布された塗膜を乾燥させる乾燥ノズルと、前記乾燥ノズルにより基材が浮揚する状態となる領域である浮揚領域内で、少なくとも基材の幅方向における一対のエッジ近傍を把持し、当該エッジの搬送経路を規定するエッジニップ部と、前記浮揚領域内において基材の下方または上方に設けられ、前記乾燥ノズルによって浮揚させられた状態で付与される張力が前記所定の張力よりも小さくなった基材の所定面と接触するサポート部材と、を備えることを特徴としている。 To solve the above problems, the drying device of the present invention is installed on a conveyance path that conveys a base material by applying a predetermined tension by roll-to-roll, and the drying device is installed on a conveyance path that conveys a base material while applying a predetermined tension to the base material. A drying device for drying a film, comprising a drying nozzle that blows gas from below and above a base material to levitate the base material and dry a coating film applied to the base material, and a drying nozzle that levitates the base material by the drying nozzle. An edge nip portion that grips at least the vicinity of a pair of edges in the width direction of the base material and defines a conveyance path for the edges in a floating region that is a region where and a support member that contacts a predetermined surface of the base material, the tension applied by the drying nozzle in a floating state being smaller than the predetermined tension.
 上記乾燥装置によれば、サポート部材を有し、そのサポート部材に対して、付与される張力が小さくなり乾燥ノズルから吹き付けられる気体により振動する基材の所定面が接触することによって、基材の振動を抑制することができる。これにより、基材が乾燥ノズルなどの乾燥装置内の部材に接触して破断することを防ぐことができる。また、基材の振動を抑制することができるため、エッジニップ部に把持される基材のエッジにかかる負荷を抑制することができ、負荷が蓄積して基材のエッジが破断することを防ぐことができる。したがって、基材に付与される張力が通常の搬送時よりも小さくなったとしても基材が破断することを防ぐことができる。 According to the above-mentioned drying device, the support member is provided, and the predetermined surface of the base material, which is vibrated by the gas blown from the drying nozzle due to the reduced tension applied to the support member, comes into contact with the support member. Vibration can be suppressed. This can prevent the base material from coming into contact with members in the drying device, such as the drying nozzle, and breaking. In addition, since the vibration of the base material can be suppressed, the load applied to the edge of the base material gripped by the edge nip can be suppressed, and it is possible to prevent the edge of the base material from breaking due to load accumulation. I can do it. Therefore, even if the tension applied to the base material becomes smaller than during normal transportation, it is possible to prevent the base material from breaking.
 また、前記サポート部材を移動させるサポート部材移動手段と、を備え、前記サポート部材移動手段は、下方または上方から基材と接近および離れるよう前記サポート部材を移動させる構成としてもよい。 Further, the support member moving means may be provided to move the support member, and the support member moving means may be configured to move the support member so as to approach and move away from the base material from below or above.
 この構成によれば、下方または上方から基材にサポート部材を押し当てることができるため、基材の振動をより抑制することができる。 According to this configuration, since the support member can be pressed against the base material from below or above, vibration of the base material can be further suppressed.
 また、前記サポート部材移動手段は、基材の搬送停止時には基材に押し当てるよう前記サポート部材を移動させ、基材の搬送時には基材に接触しないよう前記サポート部材を移動させる構成としてもよい。 Further, the support member moving means may be configured to move the support member so as to press it against the base material when the transport of the base material is stopped, and to move the support member so as not to contact the base material when transporting the base material.
 この構成によれば、基材の搬送停止時にサポート部材が基材に押し当てられるため、基材の振動を抑制することができ、基材の同一部分に負荷が蓄積することを抑制することができる。また、基材の搬送時にサポート部材が基材に接触しないため、サポート部材が基材の搬送を阻害しない。 According to this configuration, since the support member is pressed against the base material when the conveyance of the base material is stopped, it is possible to suppress the vibration of the base material, and it is possible to suppress the accumulation of load on the same part of the base material. can. Furthermore, since the support member does not come into contact with the base material during conveyance of the base material, the support member does not interfere with conveyance of the base material.
 また、前記エッジニップ部は、基材のエッジ近傍を挟持する複数のニップロールを有しており、前記サポート部材が、基材の前記搬送経路において各々の前記ニップロールよりも上流または下流における前記ニップロールの近傍に位置するよう配置され、前記サポート部材は、基材の幅方向に向かって延び、基材のエッジから中央に向かうに従って徐々に直径が増大するクラウン形状に形成されたローラーである構成としてもよい。 Further, the edge nip portion includes a plurality of nip rolls that sandwich the vicinity of the edge of the base material, and the support member is arranged in the vicinity of the nip roll upstream or downstream of each of the nip rolls in the conveyance path of the base material. The support member may be a roller formed in a crown shape that extends in the width direction of the base material and whose diameter gradually increases from the edge to the center of the base material. .
 この構成によれば、基材の搬送経路における各々のニップロールよりも上流または下流におけるニップロールの近傍で基材を幅方向に延ばすことができるため、エッジニップ部が把持する基材のエッジの位置ずれを防止することができる。 According to this configuration, the base material can be stretched in the width direction in the vicinity of the nip rolls upstream or downstream of each nip roll in the conveyance path of the base material, so that misalignment of the edge of the base material gripped by the edge nip section can be prevented. It can be prevented.
 また、前記乾燥ノズルは、基材の下方から気体を吹き付ける下側ノズルと、基材の上方から気体を吹き付ける上側ノズルと、を有し、前記サポート部材は、前記下側ノズルまたは前記上側ノズルと基材を挟んで対向するよう配置される構成としてもよい。 Further, the drying nozzle includes a lower nozzle that sprays gas from below the substrate, and an upper nozzle that sprays gas from above the substrate, and the support member is connected to the lower nozzle or the upper nozzle. It is also possible to have a configuration in which they are arranged to face each other with the base material in between.
 この構成によれば、乾燥ノズルによって吹き付けられる気体により基材が最も影響を受ける部分とサポート部材が接触するため、基材の振動をより抑制することができる。 According to this configuration, the support member comes into contact with the part of the base material that is most affected by the gas blown by the drying nozzle, so that vibration of the base material can be further suppressed.
 また、前記エッジニップ部は、基材の搬送時には基材のエッジ近傍を把持し、基材の搬送停止時には基材のエッジ近傍を把持しない構成としてもよい。 Furthermore, the edge nip portion may be configured to grip the vicinity of the edge of the base material when the base material is being conveyed, but not to grip the vicinity of the edge of the base material when the conveyance of the base material is stopped.
 この構成によれば、基材の搬送時にエッジニップ部が基材のエッジを把持するため、基材が位置ずれすることを防ぐことができる。また、基材の搬送停止時にエッジニップ部が基材のエッジを把持しないため、基材が振動することにより生じる基材のエッジにかかる負荷を抑制することができる。 According to this configuration, since the edge nip portion grips the edge of the base material during conveyance of the base material, it is possible to prevent the base material from shifting its position. Further, since the edge nip portion does not grip the edge of the base material when the base material is stopped being conveyed, it is possible to suppress the load applied to the edge of the base material caused by vibration of the base material.
 本発明の乾燥装置によれば、基材に付与される張力が通常の搬送時よりも小さくなったとしても基材が破断することを防止することができる。 According to the drying device of the present invention, it is possible to prevent the substrate from breaking even if the tension applied to the substrate becomes smaller than during normal transportation.
本発明の一実施形態における乾燥装置を備えた塗布装置を概略的に示す図である。1 is a diagram schematically showing a coating device equipped with a drying device in an embodiment of the present invention. 本発明の一実施形態における乾燥装置を説明するための図である。FIG. 1 is a diagram for explaining a drying device in an embodiment of the present invention. 本発明の一実施形態における乾燥装置を説明するための図である。FIG. 1 is a diagram for explaining a drying device in an embodiment of the present invention.
 本発明の一実施形態における乾燥装置について図面を参照しながら説明する。なお、以下の説明では、直交座標系の3軸をX、Y、Zとし、水平方向をX軸方向、Y軸方向と表現し、XY平面と垂直な方向(つまり、鉛直方向)をZ軸方向と表現する。 A drying device in an embodiment of the present invention will be described with reference to the drawings. In the following explanation, the three axes of the orthogonal coordinate system are X, Y, and Z, the horizontal direction is expressed as the X-axis direction, and the Y-axis direction, and the direction perpendicular to the XY plane (that is, the vertical direction) is expressed as the Z-axis. Expressed as direction.
 図1は、本実施形態における乾燥装置2を備えた塗布装置1を概略的に示す図である。図2および図3は、本実施形態における乾燥装置2を説明するための図であり、図2(a)は基材Wの表面側から見た図を示し、図2(b)および図3は筐体21の側面断面図である。 FIG. 1 is a diagram schematically showing a coating device 1 equipped with a drying device 2 in this embodiment. 2 and 3 are diagrams for explaining the drying device 2 in this embodiment, in which FIG. 2(a) shows a diagram seen from the surface side of the base material W, and FIG. 2(b) and FIG. 2 is a side sectional view of the housing 21. FIG.
 本発明の乾燥装置2を備えた塗布装置1は、図1に示すようにシート状の基材Wを搬送する搬送機構11と、基材Wの所定面に塗布液を塗布して塗膜M(図2(a)を参照)形成する第1の塗布機構12と、基材Wの所定面の裏面に塗布液を塗布して塗膜Mを形成する第2の塗布機構13と、を有している。また、乾燥装置2は、搬送機構11による基材Wの搬送経路上に配置されている。 As shown in FIG. 1, a coating device 1 equipped with a drying device 2 of the present invention includes a conveyance mechanism 11 for conveying a sheet-like base material W, and a coating film M for applying a coating liquid to a predetermined surface of the base material W. (See FIG. 2(a)) It has a first coating mechanism 12 for forming a coating film M, and a second coating mechanism 13 for coating a coating liquid on the back side of a predetermined surface of the base material W to form a coating film M. are doing. Further, the drying device 2 is arranged on the conveyance path of the base material W by the conveyance mechanism 11.
 なお、本実施形態における基材Wの所定面とは基材Wの表面のことであり、基材Wの所定面の裏面とは基材Wの裏面のことである。ここでいう、基材Wの表面とは後述する第1の塗布機構12により塗膜Mが形成される面であり、基材Wの裏面とは後述する第2の塗布機構13により塗膜Mが形成される面のことである。以下、基材Wの所定面を基材Wの表面、基材Wの所定面の裏面を基材Wの裏面と呼ぶ。 Note that the predetermined surface of the base material W in this embodiment refers to the front surface of the base material W, and the back surface of the predetermined surface of the base material W refers to the back surface of the base material W. Here, the front surface of the base material W is the surface on which the coating film M is formed by the first coating mechanism 12 described later, and the back surface of the base material W is the surface on which the coating film M is formed by the second coating mechanism 13 described later. This is the surface on which is formed. Hereinafter, the predetermined surface of the base material W will be referred to as the front surface of the base material W, and the back surface of the predetermined surface of the base material W will be referred to as the back surface of the base material W.
 本実施形態における塗布装置1は、搬送機構11により搬送される基材Wの両面に第1の塗布機構12と第2の塗布機構13により塗膜Mを形成し、これら塗膜Mを乾燥装置2により乾燥させる。 The coating device 1 in this embodiment forms a coating film M on both sides of a base material W transported by a transportation mechanism 11 using a first coating mechanism 12 and a second coating mechanism 13, and then applies the coating film M to a drying device. Dry by step 2.
 本実施形態における基材Wは、リチウムイオン電池の電池用極板となる金属箔であり、正極を構成する場合はアルミニウム箔などが用いられ、負極を構成する場合は銅箔などが用いられる。この基材Wは、一方向に長い帯状のシートであり、搬送機構11により塗布装置1を構成する各部を経由するよう搬送される。 The base material W in this embodiment is a metal foil that serves as a battery electrode plate of a lithium ion battery, and aluminum foil or the like is used when forming a positive electrode, and copper foil or the like is used when forming a negative electrode. This base material W is a belt-shaped sheet that is long in one direction, and is transported by a transport mechanism 11 so as to pass through each part of the coating device 1 .
 本実施形態における塗布液は、たとえば、活物質、バインダー、導電助剤、および溶媒を含むスラリーのことであり、リチウムイオン電池の電池用極板の材料(所謂、電極材料)として用いられる。この塗布液を基材Wに塗布することで、塗膜Mが形成される。 The coating liquid in this embodiment is, for example, a slurry containing an active material, a binder, a conductive aid, and a solvent, and is used as a material for a battery electrode plate (so-called electrode material) of a lithium ion battery. By applying this coating liquid to the base material W, a coating film M is formed.
 本実施形態における搬送機構11は、基材Wを搬送するためのものである。搬送機構11は、図1に示すように基材Wを巻き出す巻出ロール11aと、基材Wを巻き取る巻取ロール11bと、巻出ロール11aから巻き出された基材Wが巻取ロール11bに巻き取られるまでに経由する搬送ロール11cと、後述する第1の塗布機構12により塗布液を塗布する位置に基材Wを案内する塗布ロール11dと、を有している。この搬送機構11が有する各々のロールは、円柱状に形成され、この円柱の中心軸を回転軸として回転する。 The transport mechanism 11 in this embodiment is for transporting the base material W. As shown in FIG. 1, the conveyance mechanism 11 includes an unwinding roll 11a that unwinds the base material W, a winding roll 11b that winds up the base material W, and a winding roll 11b that winds the base material W unwound from the unwinding roll 11a. It has a transport roll 11c that the base material W passes through before being wound up on the roll 11b, and a coating roll 11d that guides the base material W to a position where a coating liquid is applied by a first coating mechanism 12, which will be described later. Each roll included in the transport mechanism 11 is formed into a columnar shape, and rotates about the central axis of the column as a rotation axis.
 巻出ロール11aは、図示しない制御部により回転を駆動制御され、所定の速度で基材Wを巻き出す。制御部は、たとえば、汎用のコンピュータ装置によって構成されている。また、巻取ロール11bは、巻出ロール11aと同様に制御部により回転を駆動制御され、基材Wに所定の張力を付与しながら基材Wを巻き取る。なお、ここでいう張力は、基材Wの搬送方向(図1におけるX軸方向)の張力のことである。 The rotation of the unwinding roll 11a is controlled by a control unit (not shown), and unwinds the base material W at a predetermined speed. The control unit is configured by, for example, a general-purpose computer device. Further, the rotation of the take-up roll 11b is driven and controlled by the control unit similarly to the unwind roll 11a, and winds up the base material W while applying a predetermined tension to the base material W. Note that the tension here refers to the tension in the transport direction of the base material W (X-axis direction in FIG. 1).
 搬送ロール11cは、図1に示すように複数設けられ、基材Wが塗工装置1を構成する各部を経由するよう配置されている。この複数の搬送ロール11cのうち一部、またはすべての搬送ロール11cは、巻出ロール11aおよび巻取ロール11bと同様に制御部により回転を駆動制御され、基材Wに所定の張力を付与しながら基材Wを搬送する。 A plurality of transport rolls 11c are provided as shown in FIG. 1, and are arranged so that the base material W passes through each part of the coating apparatus 1. Some or all of the transport rolls 11c among the plurality of transport rolls 11c are driven and controlled to rotate by a control unit in the same manner as the unwinding roll 11a and the take-up roll 11b, and apply a predetermined tension to the base material W. While transporting the base material W.
 塗布ロール11dは、図1に示すように後述する第1の塗布機構12と対向するよう配置されている。そのため、第1の塗布機構12と一定間隔を保ちながら基材Wを搬送することができる。 As shown in FIG. 1, the coating roll 11d is arranged to face a first coating mechanism 12, which will be described later. Therefore, the base material W can be transported while maintaining a constant distance from the first coating mechanism 12.
 これら構成により、搬送機構11は、所定の張力を基材Wに付与しながら基材Wを所定の速度で搬送することができる。 With these configurations, the transport mechanism 11 can transport the base material W at a predetermined speed while applying a predetermined tension to the base material W.
 本実施形態における第1の塗布機構12は、搬送される基材Wの表面に塗布液を塗布してストライプ状に塗膜Mを形成するためのものである。ストライプ状に塗膜Mを形成するとは、図2(a)に示すように基材Wが、塗膜Mが形成された複数の塗布部と、複数の塗布部の間に塗膜Mが形成されていない非塗布部を有するよう基材Wの幅方向に塗膜Mを形成することである。なお、本実施形態では第1の塗布機構12が、電極材料のスラリーを塗布するスリットダイであるものを例に説明するが、第1の塗布機構12はスリットダイに限らず、たとえば、インクジェット塗布用やグラビア塗布用の塗布方式に対応するものであってもよい(後述する第2の塗布機構13も同様)。 The first coating mechanism 12 in this embodiment is for coating the surface of the substrate W being transported with a coating liquid to form a coating film M in a striped shape. Forming the coating film M in a striped shape means that the base material W has a plurality of coating parts on which the coating film M is formed, and a coating film M is formed between the plurality of coating parts, as shown in FIG. 2(a). The coating film M is formed in the width direction of the base material W so as to have a non-coated area. In this embodiment, the first coating mechanism 12 is a slit die that applies a slurry of electrode material. It may also be compatible with a coating method for commercial use or gravure coating (the same applies to the second coating mechanism 13 described later).
 第1の塗布機構12は、基材Wの幅方向(図1におけるY軸方向)に沿って長く形成されている。ここで、前述した塗布ロール11dが、第1の塗布機構12に対して、塗布ロール11dの回転軸方向と第1の塗布機構12の幅方向とが平行になるよう所定の間隔を空けて配置されている。 The first application mechanism 12 is formed long along the width direction of the base material W (Y-axis direction in FIG. 1). Here, the coating roll 11d described above is arranged at a predetermined interval with respect to the first coating mechanism 12 so that the rotation axis direction of the coating roll 11d and the width direction of the first coating mechanism 12 are parallel to each other. has been done.
 また、第1の塗布機構12は、図1に示すように供給路18に接続され、幅方向に長く塗布液を溜める空間であるマニホールド14と、このマニホールド14と繋がった幅方向に広いスリット15と、幅方向においてスリット15と同一の長さで開口し、塗布液を吐出する吐出口16により構成される。これにより、マニホールド14に溜められた塗布液がスリット15を経由して、吐出口16から基材Wに吐出される。また、吐出口16は、塗布ロール11dと基材Wを挟んで対向している。すなわち、吐出口16は基材Wの表面側で基材Wと対向している。これにより、吐出口16と基材Wとの間隔を一定に保った状態で、基材Wに塗布液を塗布することができる。 The first coating mechanism 12 is connected to a supply path 18 as shown in FIG. 1, and includes a manifold 14 which is a space that is long in the width direction and stores the coating liquid, and a slit 15 that is wide in the width direction and connected to the manifold 14. The opening has the same length as the slit 15 in the width direction, and has a discharge port 16 for discharging the coating liquid. Thereby, the coating liquid stored in the manifold 14 is discharged onto the base material W from the discharge port 16 via the slit 15. Further, the discharge port 16 faces the coating roll 11d with the base material W interposed therebetween. That is, the discharge port 16 faces the base material W on the surface side of the base material W. Thereby, the coating liquid can be applied to the base material W while keeping the distance between the discharge port 16 and the base material W constant.
 そして、第1の塗布機構12には、基材Wに形成する塗膜Mをストライプ状にするための図示しないシム板がさらに設けられている。シム板は、たとえば、略櫛型状を有しており、スリット15を幅方向に分割するよう配置されている。このシム板によりスリット15を幅方向に分割した状態で塗布液を塗布すると、シム板がない部分から塗布液が塗布され、シム板がある部分から塗布液が塗布されないようになる。すなわち、塗膜Mをストライプ状に形成することができる。なお、このシム板の形状を変更することで、塗膜Mの幅を調節することができるようになっている。 The first coating mechanism 12 is further provided with a shim plate (not shown) for forming the coating film M formed on the base material W into a striped shape. The shim plate has, for example, a substantially comb shape, and is arranged to divide the slit 15 in the width direction. When the coating liquid is applied with the slit 15 divided in the width direction by the shim plate, the coating liquid is applied from the part where the shim plate is not present, and the coating liquid is not applied from the part where the shim plate is present. That is, the coating film M can be formed into stripes. Note that by changing the shape of this shim plate, the width of the coating film M can be adjusted.
 供給路18は、マニホールド14と塗布液が貯留されているタンク17を接続している。そして、図示しないポンプによりタンク17から供給路18を介してマニホールド14に塗布液を供給する。 The supply path 18 connects the manifold 14 and the tank 17 in which the coating liquid is stored. Then, the coating liquid is supplied from the tank 17 to the manifold 14 via the supply path 18 by a pump (not shown).
 これらの構成を有する第1の塗布機構12によって、基材Wの表面にストライプ状に塗膜Mを形成することができる。 The coating film M can be formed in stripes on the surface of the base material W by the first coating mechanism 12 having these configurations.
 本実施形態における第2の塗布機構13は、搬送される基材Wの裏面に塗布液を塗布してストライプ状に塗膜Mを形成するためのものである。第2の塗布機構13は、図1に示すように前述した第1の塗布機構12と同様な構成をしており、第2の塗布機構13の吐出口16は、基材Wの裏面側で基材Wと対向して配置されている。 The second coating mechanism 13 in this embodiment is for coating the back surface of the substrate W being transported with a coating liquid to form a coating film M in a striped shape. The second coating mechanism 13 has the same configuration as the first coating mechanism 12 described above, as shown in FIG. It is arranged facing the base material W.
 そして、第2の塗布機構13は、供給路18と図示しないポンプによりタンク17から塗布液が供給され、この供給された塗布液を基材Wの裏面に塗布液を塗布する。これにより、基材Wの裏面にストライプ状の塗膜Mを形成することができる。なお、第2の塗布機構13に塗布液を供給するための供給路18とタンク17は、本実施形態では第1の塗布機構12に塗布液を供給するための供給路18とタンク17は別個に設けられたものである。また、第2の塗布機構13により基材Wの裏面に形成する塗膜Mの幅は、第1の塗布機構12により基材Wの表面に形成する塗膜Mの幅と同一であるとよい。 The second coating mechanism 13 is supplied with the coating liquid from the tank 17 through the supply path 18 and a pump (not shown), and applies the supplied coating liquid to the back surface of the base material W. Thereby, a striped coating film M can be formed on the back surface of the base material W. Note that the supply path 18 and tank 17 for supplying the coating liquid to the second coating mechanism 13 are separate from each other in this embodiment. It was established in Further, the width of the coating film M formed on the back surface of the substrate W by the second coating mechanism 13 is preferably the same as the width of the coating film M formed on the surface of the substrate W by the first coating mechanism 12. .
 これら第1の塗布機構12および第2の塗布機構13により基材Wの両面にストライプ状に塗膜Mを形成することができる。 The coating film M can be formed in stripes on both sides of the base material W by the first coating mechanism 12 and the second coating mechanism 13.
 本実施形態における乾燥装置2は、第1の塗布機構12および第2の塗布機構13により基材Wの両面に形成された塗膜Mを乾燥させるためのものである。乾燥装置2は、図1、図2(a)、および図2(b)に示すように搬送機構11による基材Wの搬送経路上において第1の塗布機構12および第2の塗布機構13よりも下流側に設けられ、筐体部21と、乾燥ノズル22と、エッジニップ部23と、サポート部材26と、図示しないサポート部材移動手段と、を有している。 The drying device 2 in this embodiment is for drying the coating film M formed on both sides of the base material W by the first coating mechanism 12 and the second coating mechanism 13. As shown in FIG. 1, FIG. 2(a), and FIG. 2(b), the drying device 2 is provided with a first coating mechanism 12 and a second coating mechanism 13 on the conveyance path of the base material W by the conveyance mechanism 11. is also provided on the downstream side, and has a housing section 21, a drying nozzle 22, an edge nip section 23, a support member 26, and a support member moving means (not shown).
 筐体部21は、基材Wの搬送方向に長く形成された箱体であり、この箱体の内部に基材Wが通過する空間と、この空間に基材Wが出入りするための入口および出口を有している。そして、塗膜Mが形成された基材Wが搬送機構11により筐体部21内を通過するよう搬送される。 The housing section 21 is a box that is elongated in the transport direction of the base material W, and has a space inside the box through which the base material W passes, and an entrance and an entrance for the base material W to enter and exit this space. It has an exit. Then, the base material W on which the coating film M is formed is transported by the transport mechanism 11 so as to pass through the inside of the casing section 21 .
 なお、筐体部21内には、前述した搬送ロール11cが配置されていない。特に本実施形態のように基材Wの両面に塗膜Mが形成される場合、塗膜Mが乾燥するまで基材Wに触れることができない。そのため、筐体部21内では、基材Wの少なくとも幅方向の両端部以外は浮いた状態で搬送される。これに対して、本実施形態では、筐体部21よりも上流側に配置された搬送ロール11cと下流側に配置された搬送ロール11cにより基材Wに所定の張力を付与、または/および後述する乾燥ノズル22により基材Wの裏面側から熱風を吹き付けることで基材Wに揚力を付与した状態で、搬送機構11により基材Wが搬送されて筐体部21内を通過するようになっている。 Note that the above-mentioned transport roll 11c is not arranged inside the casing 21. In particular, when the coating film M is formed on both sides of the base material W as in this embodiment, the base material W cannot be touched until the coating film M is dried. Therefore, inside the housing section 21, the base material W is transported in a floating state except for at least both ends in the width direction. On the other hand, in the present embodiment, a predetermined tension is applied to the base material W by the conveyance roll 11c disposed on the upstream side and the conveyance roll 11c disposed on the downstream side of the casing part 21, and/or as described below. The drying nozzle 22 blows hot air from the back side of the base material W to give a lifting force to the base material W, and the transport mechanism 11 transports the base material W to pass through the inside of the casing section 21. ing.
 乾燥ノズル22は、基材Wに熱風を吹き付けることにより塗膜Mを加熱するためのものである。この乾燥ノズル22は、基材Wの幅方向に長く形成されており、基材Wの表面または裏面と対向する部分に熱風を吹き出す図示しない開口を有している。 The drying nozzle 22 is for heating the coating film M by blowing hot air onto the base material W. This drying nozzle 22 is formed long in the width direction of the base material W, and has an opening (not shown) that blows out hot air to a portion facing the front or back surface of the base material W.
 そして、乾燥ノズル22は、筐体部21内で基材Wの下方に配置されて基材Wの裏面に熱風を吹き付ける下側ノズル22aと、筐体21内で基材Wの上方に配置されて基材Wの表面に熱風を吹き付ける上側ノズル22bとがあり、これら下側ノズル22aと上側ノズル22bは、基材Wの搬送方向に交互に配置されている。そのため、基材Wに揚力が付与されて基材Wが浮揚した状態で、基材Wは略直線方向に搬送される。このように略直線的に基材Wを搬送させることにより、基材Wを浮揚させた状態であっても所定の方向に正確に搬送することができる。 The drying nozzle 22 includes a lower nozzle 22a that is disposed below the base material W in the casing 21 and blows hot air onto the back surface of the base material W, and a lower nozzle 22a that is disposed above the base material W in the casing 21. There is an upper nozzle 22b that blows hot air onto the surface of the base material W, and these lower nozzles 22a and upper nozzles 22b are arranged alternately in the conveyance direction of the base material W. Therefore, the base material W is conveyed in a substantially straight direction in a state where a lifting force is applied to the base material W and the base material W is floated. By conveying the base material W substantially linearly in this manner, it is possible to accurately convey the base material W in a predetermined direction even when the base material W is in a floating state.
 エッジニップ部23は、乾燥ノズル22により基材Wが浮揚する状態となる領域である浮揚領域内で、基材Wの幅方向における一対のエッジの近傍を把持し、基材Wのエッジの搬送経路を規定するための誘導部の一種である。このエッジニップ部23は、図2(a)および図2(b)に示すように複数のニップロール24により構成される。なお、以下の説明では、基材Wのエッジを基材Wの幅方向端部と呼ぶ。 The edge nip section 23 grips the vicinity of a pair of edges in the width direction of the base material W in a floating region where the base material W is floated by the drying nozzle 22, and maintains a conveyance path of the edge of the base material W. It is a type of guiding part for defining the This edge nip portion 23 is composed of a plurality of nip rolls 24 as shown in FIGS. 2(a) and 2(b). In addition, in the following description, the edge of the base material W is called the width direction edge part of the base material W.
 ニップロール24は、図2(a)および図2(b)に示すように回転軸25を有し、これを軸として回転するローラー状の形状に形成されている。このニップロール24の外周面が基材Wの両端部と接触することで、ニップロール24は搬送機構11により搬送される基材Wとの摩擦力により回転する。 The nip roll 24 has a rotating shaft 25, as shown in FIGS. 2(a) and 2(b), and is formed in a roller-like shape that rotates around the rotating shaft 25. The outer peripheral surface of the nip roll 24 comes into contact with both ends of the base material W, so that the nip roll 24 rotates due to the frictional force with the base material W transported by the transport mechanism 11.
 このニップロール24は、図2(a)および図2(b)に示すように基材Wの表面側および裏面側におけるそれぞれの基材Wの幅方向両端部と対向し、かつ、基材Wを表面側と裏面側から挟み込める位置に配置されている。これを一組のニップロール24とする。そして、一組のニップロール24は、基材Wの搬送方向における下側ノズル22aと上側ノズル22bとの間に配置されるよう筐体部21内に複数組配置される。これらニップロール24が基材Wの幅方向両端部を挟持した状態で、搬送機構11により基材Wを搬送しながら乾燥ノズル22により塗膜Mを乾燥させる。これにより、塗膜Mを乾燥させる際に基材Wが位置ずれすることを防ぐことができる。 As shown in FIGS. 2(a) and 2(b), this nip roll 24 faces both ends in the width direction of each base material W on the front surface side and the back surface side of the base material W, and It is placed in a position where it can be inserted from the front and back sides. This is referred to as a set of nip rolls 24. A plurality of sets of nip rolls 24 are arranged within the housing 21 so as to be arranged between the lower nozzle 22a and the upper nozzle 22b in the conveyance direction of the base material W. With these nip rolls 24 sandwiching both ends of the base material W in the width direction, the coating film M is dried by the drying nozzle 22 while the base material W is transported by the transport mechanism 11. Thereby, when drying the coating film M, it is possible to prevent the base material W from shifting its position.
 サポート部材26は、筐体部21内で浮揚する基材Wの振動を抑制するための部材であり、本実施形態では図2(b)に示すように基材Wの浮揚領域内において下側ノズル22aと基材Wを挟んで対向する位置と、上側ノズル22bと基材Wを挟んで対向する位置に設けられている。 The support member 26 is a member for suppressing the vibration of the base material W floating within the housing part 21, and in this embodiment, as shown in FIG. They are provided at positions facing the nozzle 22a with the base material W in between, and at positions facing the upper nozzle 22b with the base material W in between.
 また、サポート部材26は、図2(a)に示すように基材Wの幅方向に向かって延び、基材Wの幅方向両端部から中央に向かうに従って徐々に直径が増大するクラウン形状に形成されている。このサポート部材26は、後述するサポート部材移動手段により基材Wに押し当てられるときに基材Wの幅方向全体と接触可能な大きさに形成されている。また、本実施形態におけるサポート部材26は、図2(a)および図2(b)に示すように基材Wの幅方向と平行な回転軸27を有している。そして、サポート部材26は、基材Wとの間の摩擦力により基材Wの搬送にともなって回転軸27を軸に回転する。このサポート部材26は、後述するサポート部材移動手段により移動させられ、基材Wの上方と下方のそれぞれから基材Wに押し当てられる。 Further, the support member 26 is formed in a crown shape that extends in the width direction of the base material W and gradually increases in diameter from both ends of the base material W in the width direction toward the center, as shown in FIG. has been done. This support member 26 is formed in a size that allows it to come into contact with the entire width direction of the base material W when it is pressed against the base material W by a support member moving means to be described later. Further, the support member 26 in this embodiment has a rotation axis 27 parallel to the width direction of the base material W, as shown in FIGS. 2(a) and 2(b). The support member 26 rotates around the rotating shaft 27 as the base material W is transported due to the frictional force between the support member 26 and the base material W. This support member 26 is moved by a support member moving means to be described later, and is pressed against the base material W from above and below the base material W, respectively.
 サポート部材移動手段は、各々のサポート部材26を少なくとも上方と下方(図3におけるZ軸方向)に移動させ、各々のサポート部材26を基材Wと接近および離れさせるためのものである。このサポート部材移動手段は、たとえばモーターを駆動源としており、前述した制御部により駆動制御される。そして、サポート部材移動手段は、サポート部材26を移動させることによって、図3に示すように基材Wの上方と下方のそれぞれから基材Wの表面と裏面のそれぞれにサポート部材26を押し当てる。 The support member moving means is for moving each support member 26 at least upward and downward (in the Z-axis direction in FIG. 3) to bring each support member 26 closer to and away from the base material W. This support member moving means uses, for example, a motor as a drive source, and is driven and controlled by the aforementioned control section. Then, by moving the support member 26, the support member moving means presses the support member 26 against each of the front and back surfaces of the base material W from above and below the base material W, respectively, as shown in FIG.
 ここで、サポート部材移動手段は、搬送機構11により基材Wに付与される張力が所定の張力よりも小さくなったときに、図3に示すように各々のサポート部材26を移動させて基材Wに押し当てる。ここでいう、搬送機構11により基材Wに付与される張力が所定の張力よりも小さくなったときとは、たとえば、搬送機構11による基材Wの搬送を停止するときなど、少なくとも基材Wに付与される張力が通常の搬送時よりも小さくなるときのことである。なお、このとき乾燥ノズル22は、熱風を基材Wに吹き付けて基材Wを浮揚させ続けている。 Here, when the tension applied to the base material W by the transport mechanism 11 becomes smaller than a predetermined tension, the support member moving means moves each support member 26 to remove the base material as shown in FIG. Press it against W. Here, when the tension applied to the base material W by the transport mechanism 11 becomes smaller than a predetermined tension, for example, when the transport of the base material W by the transport mechanism 11 is stopped, at least the base material W This is when the tension applied to the material becomes smaller than during normal transportation. Note that at this time, the drying nozzle 22 continues to blow hot air onto the base material W to levitate the base material W.
 そして、サポート部材移動手段は、搬送機構11により基材Wに再び所定の張力をかけて基材Wを搬送するときに、図2(b)に示すようにサポート部材26が基材Wに接触しないようにサポート部材26を移動させて基材Wから離す。すなわち、搬送機構11による基材Wの通常搬送時には、サポート部材26は基材Wと接触しないようになっている。 Then, when the support member moving means conveys the base material W by applying a predetermined tension to the base material W again by the conveyance mechanism 11, the support member 26 contacts the base material W as shown in FIG. The support member 26 is moved and separated from the base material W so that it does not occur. That is, when the base material W is normally transported by the transport mechanism 11, the support member 26 does not come into contact with the base material W.
 このように上記実施形態における乾燥装置2によれば、基材Wに付与される張力が通常の搬送時よりも小さくなったとしても基材Wが破断することを防止することができる。 As described above, according to the drying device 2 in the above embodiment, even if the tension applied to the base material W becomes smaller than that during normal transportation, it is possible to prevent the base material W from breaking.
 具体的に説明する。塗布装置1では、搬送機構11により基材Wに付与する張力が通常の搬送時よりも小さくなる場合がある。たとえば、巻取ロール11bを図1に示す新しい巻取ロール11eに切り替えるなど、基材Wの搬送を停止してメンテナンスを行うときに基材Wに付与される張力が通常の搬送時よりも小さくなる。そして、このようなメンテナンスを行うときであっても、乾燥装置2は、筐体部21内の温度を保つためにノズル22から熱風を基材Wに吹き付け続けている。すなわち、基材Wは筐体部21内で浮揚している。 Let me explain in detail. In the coating device 1, the tension applied to the base material W by the transport mechanism 11 may be smaller than that during normal transport. For example, when the take-up roll 11b is replaced by a new take-up roll 11e shown in FIG. Become. Even when such maintenance is performed, the drying device 2 continues to blow hot air onto the base material W from the nozzle 22 in order to maintain the temperature inside the housing section 21. That is, the base material W is floating within the housing section 21.
 ここで、基材Wに付与される張力が通常の搬送時よりも小さくなっているため、乾燥ノズル22により吹き付けられる熱風によって、熱風の吹き付け方向(図2(b)におけるZ軸方向)に基材Wが大きく振動してしまう。その結果、基材Wがノズル22などの筐体部21内の部材に接触してしまい、破断してしまう場合があった。 Here, since the tension applied to the base material W is smaller than that during normal conveyance, the hot air blown by the drying nozzle 22 causes The material W vibrates greatly. As a result, the base material W may come into contact with members inside the casing 21, such as the nozzle 22, and break.
 また、基材Wの振動によって基材Wのエッジニップ部23により把持されている部分に負荷がかかり、この負荷が蓄積して基材Wの端部が破断する可能性があった。特に、基材Wの振動によって、基材Wの端部近傍がニップロール24のエッジと接触することで負荷がかかりやくすなっており、この部分で破断しやすくなっている。 In addition, the vibration of the base material W places a load on the portion of the base material W that is gripped by the edge nip portion 23, and this load accumulates and there is a possibility that the end portion of the base material W breaks. In particular, due to the vibration of the base material W, the vicinity of the end of the base material W comes into contact with the edge of the nip roll 24, which makes it easy to apply a load, making it easy to break at this portion.
 これに対して、本実施形態における乾燥装置2は、サポート部材26とサポート部材移動手段とを有し、基材Wに付与される張力が通常の搬送時よりも小さくなるときに、サポート部材移動手段によりサポート部材26を基材Wに押し当てている。 On the other hand, the drying device 2 in this embodiment has a support member 26 and a support member moving means, and when the tension applied to the base material W becomes smaller than that during normal conveyance, the support member is moved. The support member 26 is pressed against the base material W by means.
 これにより、浮揚する基材Wをサポート部材26により支持することができるため、基材Wの振動を抑制することができる。そのため、基材Wが乾燥ノズル22などの筐体部21内の部材に接触して破断することを防ぐことができる。また、基材Wの振動を抑制することができるため、基材Wのエッジニップ部23に把持された部分に負荷が蓄積することを抑制することができ、基材Wが破断することを防ぐことができる。したがって、基材Wに付与される張力が通常の搬送時よりも小さくなったとしても基材Wが破断することを防ぐことができる。 Thereby, the floating base material W can be supported by the support member 26, so vibration of the base material W can be suppressed. Therefore, it is possible to prevent the base material W from coming into contact with members inside the housing section 21 such as the drying nozzle 22 and breaking. Furthermore, since the vibration of the base material W can be suppressed, it is possible to suppress the accumulation of load on the portion of the base material W that is gripped by the edge nip portion 23, thereby preventing the base material W from breaking. I can do it. Therefore, even if the tension applied to the base material W becomes smaller than during normal transportation, the base material W can be prevented from breaking.
 また、本実施形態では、サポート部材移動手段は、搬送機構11による基材Wの搬送を停止するときにサポート部材26を移動させて基材Wに押し当て、搬送機構11により基材Wを搬送するときにサポート部材26が基材Wに接触しないようにサポート部材26を移動させて基材Wから離している。そのため、基材Wの搬送停止時には、基材Wの振動を抑制することができ、基材Wの同一部分に負荷が蓄積することを抑制することができる。また、基材Wの搬送時にサポート部材26が基材Wに接触しないため、搬送機構11はサポート部材26に阻害されることなく基材Wの搬送を行うことができる。 Further, in the present embodiment, the support member moving means moves the support member 26 and presses it against the base material W when the transport mechanism 11 stops transporting the base material W, and transports the base material W by the transport mechanism 11. The support member 26 is moved and separated from the base material W so that the support member 26 does not come into contact with the base material W when doing so. Therefore, when the transport of the base material W is stopped, the vibration of the base material W can be suppressed, and the accumulation of load on the same part of the base material W can be suppressed. Furthermore, since the support member 26 does not come into contact with the base material W when transporting the base material W, the transport mechanism 11 can transport the base material W without being hindered by the support member 26.
 また、本実施形態では、サポート部材26が、下側ノズル22aと基材Wを挟んで対向する位置と、上側ノズル22bと基材Wを挟んで対向する位置に配置されているため、乾燥ノズル22によって吹き付けられる熱風により基材Wが最も影響を受ける部分にサポート部材26を押し当てることができる。そのため、基材Wの振動をより抑制することができる。 Furthermore, in this embodiment, the support member 26 is disposed at a position facing the lower nozzle 22a with the base material W in between, and at a position facing the upper nozzle 22b with the base material W in between, so that the drying nozzle The support member 26 can be pressed against a portion of the base material W that is most affected by the hot air blown by the support member 22 . Therefore, vibration of the base material W can be further suppressed.
 また、本実施形態では、サポート部材26が、基材Wの幅方向に向かって延び、基材の幅方向両端部から中央に向かうに従って徐々に直径が増大するクラウン形状に形成されているため、このサポート部材26が基材Wに押し当てられたときに基材Wがサポート部材26の形状に倣って延ばされる。これにより、基材Wを幅方向に延ばすことができ、基材Wを幅方向に張った状態にすることができる。そして、サポート部材26は、それぞれの一組のニップロール24よりも上流または下流に位置するよう配置されているため、幅方向に張った状態の基材Wがエッジニップ部23に搬送されることになる。そのため、エッジニップ部23の基材Wを把持する位置がずれることを防止することができる。 Furthermore, in the present embodiment, the support member 26 is formed in a crown shape that extends in the width direction of the base material W and gradually increases in diameter from both ends of the base material in the width direction toward the center. When this support member 26 is pressed against the base material W, the base material W is stretched following the shape of the support member 26. Thereby, the base material W can be stretched in the width direction, and the base material W can be stretched in the width direction. Since the support member 26 is disposed upstream or downstream of each pair of nip rolls 24, the base material W stretched in the width direction is conveyed to the edge nip section 23. . Therefore, it is possible to prevent the edge nip portion 23 from shifting its gripping position on the base material W.
 また、サポート部材26が回転軸27を有して回転可能になっているため、基材Wの搬送が完全に停止していない状態であっても、サポート部材移動手段によりサポート部材26を基材Wに押し当てることができる。すなわち、基材Wの搬送停止時以外で、基材Wの張力が通常の搬送時よりも小さくなった場合であっても、サポート部材26を基材Wに押し当てて、基材Wの振動を抑制することができる。 In addition, since the support member 26 has the rotation shaft 27 and is rotatable, even if the conveyance of the base material W has not completely stopped, the support member moving means moves the support member 26 to the base material. It can be pressed against W. That is, even when the tension of the base material W is smaller than when the base material W is conveyed normally, other than when the conveyance of the base material W is stopped, the support member 26 is pressed against the base material W to prevent vibration of the base material W. can be suppressed.
 なお、本実施形態における乾燥装置2は、各々のニップロール24を少なくとも上方と下方(図3におけるZ軸方向)に移動させる図示しないニップロール移動手段をさらに備えている。このニップロール移動手段は、各々のニップロール24を移動させることによって、ニップロール24による基材Wの挟持と挟持の解除を切り替える。なお、ニップロール移動手段は、たとえば、モーターを駆動源としており、前述した制御部により駆動制御される。 Note that the drying device 2 in this embodiment further includes a nip roll moving means (not shown) that moves each nip roll 24 at least upward and downward (in the Z-axis direction in FIG. 3). This nip roll moving means switches between nipping and releasing the nipping of the base material W by the nip rolls 24 by moving each nip roll 24. Note that the nip roll moving means uses, for example, a motor as a drive source, and is driven and controlled by the control section described above.
 ここで、ニップロール移動手段は、搬送機構11により基材Wに付与される張力が所定の張力よりも小さくなったときに各々のニップロール24を移動させて基材Wの挟持を解除する。なお、ニップロール移動手段は、基材Wにサポート部材26が接触してから各々のニップロール24による基材Wの挟持を解除する。 Here, the nip roll moving means moves each nip roll 24 to release the nipping of the base material W when the tension applied to the base material W by the transport mechanism 11 becomes smaller than a predetermined tension. Note that the nip roll moving means releases the nipping of the base material W by each nip roll 24 after the support member 26 comes into contact with the base material W.
 そして、ニップロール移動手段は、搬送機構11により基材Wに再び所定の張力をかけて基材Wを搬送するときに、各々のニップロール24を移動させて基材Wを挟持させる。なお、サポート部材移動手段は、ニップロール移動手段によって基材Wを各々のニップロール24により挟持してからサポート部材26を基材Wから離す。 Then, the nip roll moving means moves each nip roll 24 to nip the base material W when the transport mechanism 11 applies a predetermined tension to the base material W again and transports the base material W. Note that the support member moving means separates the support member 26 from the base material W after the base material W is held between the respective nip rolls 24 by the nip roll moving means.
 これにより、基材Wの搬送時にエッジニップ部23が基材Wの幅方向両端部を把持するため、基材Wが位置ずれすることを防ぐことができる。また、基材Wの搬送停止時にエッジニップ部23が基材Wの幅方向両端部を把持しないため、基材Wの幅方向両端部にかかる負荷を抑制することができる。 Thereby, since the edge nip portion 23 grips both ends of the base material W in the width direction when the base material W is transported, it is possible to prevent the base material W from shifting its position. Further, since the edge nip portion 23 does not grip both ends of the base material W in the width direction when the transport of the base material W is stopped, the load applied to both ends of the base material W in the width direction can be suppressed.
 また、エッジニップ部23が基材Wの幅方向両端部を把持していないときに、サポート部材26により基材Wに皺がなく、幅方向に張った状態にすることができるため、エッジニップ部23が再び基材Wの幅方向両端部を把持するときに基材Wが位置ずれすることを防ぐことができる。 Furthermore, when the edge nip section 23 is not gripping both ends of the base material W in the width direction, the support member 26 allows the base material W to be stretched in the width direction without wrinkles. When gripping both ends of the base material W in the width direction again, it is possible to prevent the base material W from shifting its position.
 以上、本発明の実施形態について図面を参照しながら詳述したが、各実施形態における構成およびそれらの組み合わせ等は一例であり、本発明の趣旨から逸脱しない範囲内で、構成の追加、省略、置換、およびその他の変更が可能である。たとえば、上記実施形態では、乾燥装置2がサポート部材移動手段を備え、サポート部材26を移動させて基材Wに押し当てる例について説明したが、サポート部材移動手段を備えていない構成としてもよい。 The embodiments of the present invention have been described above in detail with reference to the drawings, but the configurations and combinations thereof in each embodiment are merely examples, and additions, omissions, etc. of configurations may be made without departing from the spirit of the present invention. Substitutions and other changes are possible. For example, in the embodiment described above, an example has been described in which the drying device 2 includes the support member moving means and moves the support member 26 to press it against the base material W, but it may be configured without the support member moving means.
 具体的には、基材Wの張力が通常の搬送時よりも小さくなったことによって、振動した状態の基材Wの所定面と接触可能な位置にサポート部材26を配置すればよい。これにより、基材Wの張力が通常の搬送時よりも小さくなったときに、サポート部材26が基材Wと接触するため、基材Wの振動を抑制することができる。なお、サポート部材26と基材Wとの接触面積が大きくなるほど、サポート部材26による基材Wの振動を抑制する効果を大きく得ることができるため、最適な接触面積となるようサポート部材26の位置を検討することが好ましい。 Specifically, the support member 26 may be placed at a position where it can come into contact with a predetermined surface of the base material W in a vibrated state due to the tension of the base material W becoming smaller than during normal transportation. Thereby, the support member 26 comes into contact with the base material W when the tension of the base material W becomes smaller than that during normal transportation, so that vibration of the base material W can be suppressed. Note that the larger the contact area between the support member 26 and the base material W, the greater the effect of suppressing the vibration of the base material W by the support member 26 can be obtained, so the position of the support member 26 is adjusted so that the contact area is optimal. It is preferable to consider.
 また、上記実施形態では、サポート部材26がサポート部材移動手段により基材Wに押し当てられるときに基材Wの幅方向全体と接触可能な大きさを有するクラウン形状に形成されている例について説明したが、これに限られない。たとえば、サポート部材26は、少なくとも基材Wに押し当てられたときに基材Wの幅方向中央部の近傍と接触するような形状であればよい。また、サポート部材26は、ニップロール24よりも基材Wの幅方向に長く、基材Wと接触するときの接触面積が大きいものであればよい。 Further, in the above embodiment, an example is described in which the support member 26 is formed in a crown shape having a size that allows contact with the entire width direction of the base material W when the support member 26 is pressed against the base material W by the support member moving means. However, it is not limited to this. For example, the support member 26 may have any shape as long as it comes into contact with the vicinity of the center portion of the base material W in the width direction at least when pressed against the base material W. Further, the support member 26 may be longer than the nip roll 24 in the width direction of the base material W and has a larger contact area when contacting the base material W.
 また、サポート部材26の形状は、前述したクラウン形状でなくてもよいし、回転軸27を有していなくてもよい。 Further, the shape of the support member 26 does not have to be the above-mentioned crown shape, and it does not have to have the rotating shaft 27.
 また、上記実施形態では、サポート部材26が、各々の乾燥ノズル22と基材Wを挟んで対向するように配置する例について説明したが、下側ノズル22a若しくは上側ノズル22bのいずれか一方と基材Wを挟んで対向するように配置してもよい。 Further, in the above embodiment, an example was described in which the support member 26 is arranged to face each drying nozzle 22 with the base material W in between, but it They may be arranged to face each other with the material W in between.
 また、サポート部材26が上側ノズル22bと下側ノズル22aのそれぞれと基材Wを挟んで対向するように配置しなくてもよい。この場合、サポート部材26は、少なくとも浮揚領域内において各々の組のニップロール24の上流または下流に位置するように配置されるとよい。 Further, the support member 26 does not have to be arranged to face each of the upper nozzle 22b and the lower nozzle 22a with the base material W in between. In this case, the support member 26 may be located upstream or downstream of each set of nip rolls 24 at least within the floating region.
 1 塗布装置
 11 搬送機構
 11a 巻出ロール
 11b 巻取ロール
 11c 搬送ロール
 11d 塗布ロール
 11e 巻取ロール
 12 第1の塗布機構
 13 第2の塗布機構
 14 マニホールド
 15 スリット
 16 吐出口
 17 タンク
 18 供給路
 2 乾燥装置
 21 筐体部
 22 乾燥ノズル
 22a 下側ノズル
 22b 上側ノズル
 23 エッジニップ部
 24 ニップロール
 25 回転軸
 26 サポート部材
 27 回転軸
 W 基材
 M 塗膜
1 Coating device 11 Conveying mechanism 11a Unwinding roll 11b Take-up roll 11c Conveying roll 11d Coating roll 11e Take-up roll 12 First coating mechanism 13 Second coating mechanism 14 Manifold 15 Slit 16 Discharge port 17 Tank 18 Supply path 2 Drying Apparatus 21 Housing part 22 Drying nozzle 22a Lower nozzle 22b Upper nozzle 23 Edge nip part 24 Nip roll 25 Rotating shaft 26 Support member 27 Rotating shaft W Base material M Coating film

Claims (6)

  1.  基材をロールツーロールにより所定の張力を付与して搬送する搬送経路上に設けられ、基材を搬送しながら基材に塗布された塗膜を乾燥させる乾燥装置であって、
     基材の下方および上方から気体を吹き付け、基材を浮揚させるとともに基材に塗布された塗膜を乾燥させる乾燥ノズルと、
     前記乾燥ノズルにより基材が浮揚する状態となる領域である浮揚領域内で、少なくとも基材の幅方向における一対のエッジ近傍を把持し、当該エッジの搬送経路を規定するエッジニップ部と、
     前記浮揚領域内において基材の下方または上方に設けられ、前記乾燥ノズルによって浮揚させられた状態で付与される張力が前記所定の張力よりも小さくなった基材の所定面と接触するサポート部材と、を備えることを特徴する乾燥装置。
    A drying device that is installed on a conveyance path that conveys a base material by applying a predetermined tension by roll-to-roll, and dries a coating film applied to the base material while conveying the base material,
    a drying nozzle that sprays gas from below and above the base material to levitate the base material and dry the coating film applied to the base material;
    an edge nip portion that grips at least the vicinity of a pair of edges in the width direction of the base material in a floating region where the base material is floated by the drying nozzle, and defines a conveyance path of the edges;
    a support member that is provided below or above the base material in the floating region and contacts a predetermined surface of the base material whose tension applied in the floating state by the drying nozzle is smaller than the predetermined tension; A drying device comprising:
  2.  前記サポート部材を移動させるサポート部材移動手段と、を備え、
     前記サポート部材移動手段は、下方または上方から基材と接近および離れるよう前記サポート部材を移動させることを特徴とする請求項1に記載の乾燥措置。
    Support member moving means for moving the support member,
    2. The drying device according to claim 1, wherein the support member moving means moves the support member toward and away from the base material from below or above.
  3.  前記サポート部材移動手段は、基材の搬送停止時には基材に押し当てるよう前記サポート部材を移動させ、基材の搬送時には基材に接触しないよう前記サポート部材を移動させることを特徴とする請求項2に記載の乾燥装置。 The support member moving means moves the support member so as to press against the base material when the base material is stopped being transported, and moves the support member so as not to contact the base material when the base material is transported. 2. The drying device according to 2.
  4.  前記エッジニップ部は、基材のエッジ近傍を挟持する複数のニップロールを有しており、
     前記サポート部材が、基材の前記搬送経路において各々の前記ニップロールよりも上流または下流における前記ニップロールの近傍に位置するよう配置され、
     前記サポート部材は、基材の幅方向に向かって延び、基材のエッジから中央に向かうに従って徐々に直径が増大するクラウン形状に形成されたローラーであることを特徴とする請求項1から請求項3のいずれかに記載の乾燥装置。
    The edge nip section has a plurality of nip rolls that sandwich the vicinity of the edge of the base material,
    The support member is arranged to be located near the nip roll upstream or downstream of each of the nip rolls in the conveyance path of the base material,
    The support member is a roller formed in a crown shape that extends in the width direction of the base material and whose diameter gradually increases from the edge to the center of the base material. 3. The drying device according to any one of 3.
  5.  前記乾燥ノズルは、基材の下方から気体を吹き付ける下側ノズルと、基材の上方から気体を吹き付ける上側ノズルと、を有し、
     前記サポート部材は、前記下側ノズルまたは前記上側ノズルと基材を挟んで対向するよう配置されることを特徴とする請求項1から請求項4のいずれかに記載の乾燥装置。
    The drying nozzle includes a lower nozzle that sprays gas from below the substrate, and an upper nozzle that sprays gas from above the substrate,
    The drying apparatus according to any one of claims 1 to 4, wherein the support member is arranged to face the lower nozzle or the upper nozzle with the base material in between.
  6.  前記エッジニップ部は、基材の搬送時には基材のエッジ近傍を把持し、基材の搬送停止時には基材のエッジ近傍を把持しないことを特徴とする請求項1から請求項5のいずれかに記載の乾燥装置。 The edge nip portion grips the vicinity of the edge of the base material when conveying the base material, and does not grip the vicinity of the edge of the base material when the conveyance of the base material is stopped. drying equipment.
PCT/JP2023/011952 2022-03-28 2023-03-24 Drying device WO2023190220A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
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JP2002348009A (en) * 2001-05-28 2002-12-04 Dainippon Ink & Chem Inc Heat treatment method, heat treatment device and warp inhibition supporting tool for band-like web
JP2006258361A (en) * 2005-03-17 2006-09-28 Dainippon Printing Co Ltd Web guide device and drying device
JP3136010U (en) * 2007-07-26 2007-10-04 有限会社堀口工業所 Nozzle mechanism
JP2012220065A (en) * 2011-04-06 2012-11-12 Hirano Tecseed Co Ltd Heater device
JP2015181978A (en) * 2014-03-20 2015-10-22 Jx日鉱日石エネルギー株式会社 Coating device and coating method of forming discontinuous coating film on band-like film base material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002348009A (en) * 2001-05-28 2002-12-04 Dainippon Ink & Chem Inc Heat treatment method, heat treatment device and warp inhibition supporting tool for band-like web
JP2006258361A (en) * 2005-03-17 2006-09-28 Dainippon Printing Co Ltd Web guide device and drying device
JP3136010U (en) * 2007-07-26 2007-10-04 有限会社堀口工業所 Nozzle mechanism
JP2012220065A (en) * 2011-04-06 2012-11-12 Hirano Tecseed Co Ltd Heater device
JP2015181978A (en) * 2014-03-20 2015-10-22 Jx日鉱日石エネルギー株式会社 Coating device and coating method of forming discontinuous coating film on band-like film base material

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