Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
  • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
  • B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
  • B01D53/0407—Constructional details of adsorbing systems
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
  • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
  • B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
  • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
  • B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
  • B01D53/0407—Constructional details of adsorbing systems
  • B01D53/0438—Cooling or heating systems
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
  • B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
  • B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
  • B01D53/0407—Constructional details of adsorbing systems
  • B01D53/0446—Means for feeding or distributing gases
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
  • B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
  • B01D53/1487—Removing organic compounds
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
  • B01D53/34—Chemical or biological purification of waste gases
  • B01D53/38—Removing components of undefined structure
  • B01D53/44—Organic components
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
  • B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
  • B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
  • B01J20/30—Processes for preparing, regenerating, or reactivating
  • B01J20/34—Regenerating or reactivating
  • B01J20/3416—Regenerating or reactivating of sorbents or filter aids comprising free carbon, e.g. activated carbon
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
  • B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
  • B01J20/30—Processes for preparing, regenerating, or reactivating
  • B01J20/34—Regenerating or reactivating
  • B01J20/345—Regenerating or reactivating using a particular desorbing compound or mixture
  • B01J20/3458—Regenerating or reactivating using a particular desorbing compound or mixture in the gas phase
  • B01J20/3466—Regenerating or reactivating using a particular desorbing compound or mixture in the gas phase with steam
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
  • B01D2253/10—Inorganic adsorbents
  • B01D2253/102—Carbon
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
  • B01D—SEPARATION
  • B01D2259/00—Type of treatment
  • B01D2259/40—Further details for adsorption processes and devices
  • B01D2259/40083—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
  • B01D2259/40088—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating
  • B01D2259/4009—Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating using hot gas

Definitions

• the present invention relates to an organic solvent recovery system.
• Patent Document 1 describes an organic solvent recovery device having two adsorption towers, a backup processing device that adsorbs the organic solvent contained in the treated gas discharged from one of the processing tanks of the organic solvent recovery device, An organic solvent recovery system is disclosed.
• Each adsorption tower has an adsorbent (activated carbon fiber, etc.) capable of adsorbing the organic solvent contained in the organic solvent-containing gas.
• an adsorption step and a water vapor desorption step are performed alternately.
• the backup processing device includes an adsorbent that can adsorb organic solvents contained in the treated gas discharged from the adsorption tower.
• the backup processing device has a zone in which the organic solvent contained in the treated gas is adsorbed by the adsorbent, and a zone in which the organic solvent adsorbed by the adsorbent is desorbed from the adsorbent.
• the desorbed gas from which the organic solvent has been desorbed from the adsorbent is returned to the organic solvent-containing gas supplied to each adsorption tower of the organic solvent recovery device.
• the adsorption tower of the organic solvent recovery device immediately after the desorption step is filled with high-temperature water vapor, and when the desorption step is switched to the adsorption step, the adsorption tower is filled with high-temperature water vapor and has a high dew point temperature. Since the gas is discharged from the adsorption tower and then supplied to the backup treatment device, the adsorption efficiency of the adsorbent in the backup treatment device decreases, making it impossible to obtain a sufficient removal rate.
• the dew point temperature of the treated gas discharged from the adsorption tower is always the same as that of the organic solvent supplied to the adsorption tower.
• the state continues to be higher than the dew point temperature of the contained gas, and the adsorption efficiency of the adsorbent of the backup treatment device further decreases, making it impossible to obtain a sufficient removal rate.
• the dew point temperature of the processed gas supplied to the backup processing device is high, a large amount of moisture in the processed gas is adsorbed by the adsorbent of the backup processing device. Since the moisture adsorbed by the adsorbent of the backup processing device is desorbed by the desorption process, the desorption gas of the backup processing device also has a high dew point temperature. As a result, the humidity of the organic solvent-containing gas to which the desorbed gas is returned increases significantly, and the adsorption efficiency of the adsorbent of the organic solvent recovery device decreases, making it impossible to obtain a sufficient removal rate.
• the present invention was made in view of the above-mentioned problems, and its purpose is to provide an organic solvent recovery system that can suppress the operating energy of the entire equipment when improving the organic solvent removal rate.
• the organic solvent recovery system of the present invention includes: Adsorption, which has a first adsorbent capable of adsorbing and desorbing an organic solvent, and adsorbs the organic solvent from the introduced to-be-treated gas containing the organic solvent with the first adsorbent and discharges the first treated gas. a desorption process in which the organic solvent is desorbed from the first adsorbent by introduced water vapor and a desorbed gas is discharged; and a desorption process in which the first adsorbent is dried by the introduced drying gas to produce a dry outlet gas.
• an organic solvent recovery device having at least three treatment tanks that alternately perform drying treatment and discharge; a water vapor supply unit that introduces the water vapor into the processing tank selected from the plurality of processing tanks; a gas-to-be-treated flow path for introducing the gas to be treated into the treatment tank selected from the plurality of treatment tanks; a drying gas supply channel that supplies the drying gas to the processing tank selected from the plurality of processing tanks; It has a second adsorbent capable of adsorbing and desorbing an organic solvent, and the organic solvent is adsorbed by the second adsorbent from the first treated gas discharged from the organic solvent recovery device, and the second treated gas is discharged.
• the present invention may include a temperature regulator in the drying gas supply flow path that adjusts the drying gas to a specified temperature.
• the present invention may include a cooler and a heater provided in the upstream portion of the gas-to-be-processed supply channel so that the temperature and humidity of the gas to be treated are within a specified range.
• an organic solvent recovery system that can suppress the operating energy of the entire equipment when improving the recovery rate of organic solvents.
• FIG. 1 is a diagram schematically showing the configuration of an organic solvent recovery system according to Embodiment 1.
• FIG. 1 is a diagram schematically showing the configuration of an organic solvent recovery system according to Embodiment 1.
• FIG. 1 is a diagram schematically showing the configuration of an organic solvent recovery system according to a first embodiment.
• the organic solvent recovery system 1 includes an organic solvent recovery device 100, an organic solvent concentration device 200, a feed channel 300, and a return channel 400.
• the organic solvent recovery system 1 removes and recovers organic solvents from a gas to be treated containing organic solvents in an organic solvent recovery apparatus 100 . Thereafter, the organic solvent is further removed and concentrated in the organic solvent concentrator 200 from the first treated gas discharged from the organic solvent recovery device 100, and the concentrated gas discharged from the organic solvent concentrator 200 is returned to the This system returns the gas to be treated through the passage 400 to the gas supply passage L4 of the organic solvent recovery apparatus 100.
• the organic solvents to be treated by the organic solvent recovery system 1 include methylene chloride, chloroform, carbon tetrachloride, ethylene chloride, trichloroethylene, tetrachloroethylene, O-dichlorobenzene, m-dichlorobenzene, Freon-112, Freon-113, and HCFC.
• the organic solvent recovery device 100 is equipment that removes and recovers organic solvents from gas to be treated.
• the gas to be treated is supplied to the organic solvent recovery device 100 from a gas supply source (not shown) provided outside the organic solvent recovery device 100 .
• the organic solvent recovery device 100 includes three processing tanks 101 to 103, a gas supply channel L10 to be treated, a take-out channel L31 to L33, a water vapor supply channel L41 to L43, and a drying gas supply channel L70. , dry outlet gas extraction channels L81 to L83, organic solvent recovery channels L51 to L53, a separator 120, a resupply channel L60, a temperature regulator 140, and a control section 150.
• Each of the processing tanks 101 to 103 has first adsorbents 101A to 103A capable of adsorbing and desorbing organic solvents.
• the first adsorbents 101A to 103A include granular activated carbon, honeycomb activated carbon, zeolite, and activated carbon fiber, and those made of activated carbon fiber are preferably used.
• Each processing tank 101 to 103 has an opening/closing damper V101 to V103 that switches the supply/non-supply of the gas to be treated to the gas supply port, and discharge/non-discharge of the gas to be treated after passing through the first adsorbent 101A to 103A. It has opening/closing dampers V201 to V203 for switching.
• each treatment tank 101 to 103 adsorption of organic solvents by first adsorbents 101A to 103A, desorption of organic solvents from first adsorbents 101A to 103A, and drying of first adsorbents 101A to 103A are performed alternately. Details are as follows.
• an adsorption step is performed in which an organic solvent is adsorbed by a first adsorbent from the gas to be treated supplied from the gas to be treated source, and during this period, the three treatments
• a desorption process is performed to desorb the organic solvent from the first adsorbent, and during this time, in the remaining processing tanks, the drying gas supplied from the drying gas supply channel L70 is used.
• a drying process is performed to dry the first adsorbent using gas.
• an adsorption process, a desorption process, a drying process, and an adsorption process are repeatedly performed in this order.
• description will be made on the assumption that an adsorption process is performed in the first treatment tank 101, a desorption process is performed in the second treatment tank 102, and a drying process is performed in the third treatment tank 103.
• the to-be-processed gas supply flow path L10 is a flow path for supplying to-be-processed gas to each of the processing tanks 101 to 103.
• the upstream end of the process gas supply channel L10 is connected to a process gas supply source.
• a blower F1 is provided in the gas supply flow path L10.
• On the upstream side of the blower F1 in the gas supply flow path L10 there is a cooler C1 and a heater that adjust the temperature and humidity of the gas flowing into each of the processing tanks 101 to 103 to be within a specified range.
• a heater H1 is provided. These devices may be appropriately installed depending on the pressure, temperature, and humidity of the gas to be treated.
• the gas to be processed supply channel L10 has branch channels L11 to L13 that supply the gas to be processed to each of the processing tanks 101 to 103.
• An on-off valve V11 is provided in the branch flow path L11.
• An on-off valve V12 is provided in the branch flow path L12.
• An on-off valve V13 is provided in the branch flow path L13.
• the take-out channels L31 to L33 are channels for taking out the first processing gas, which is the gas to be processed after being adsorbed in each of the processing tanks 101 to 103.
• the take-out channels L31 to L33 are connected to processing gas discharge ports in each of the processing tanks 101 to 103.
• An on-off valve V31 is provided in the first take-out channel L31.
• An on-off valve V32 is provided in the second take-out flow path L32.
• An on-off valve V33 is provided in the third take-out channel L33.
• Each of the take-out channels L31 to L33 has a merging channel L30 that merges with each other.
• the water vapor supply channels L41 to L43 are channels for supplying water vapor to each of the processing tanks 101 to 103 for desorbing the organic solvent adsorbed by the first adsorbents 101A to 103A from the first adsorbents 101A to 103A. It is. Water vapor is supplied from a water vapor supply section 110.
• the water vapor supply unit 110 may be provided within the organic solvent recovery device 100 or may be provided outside the organic solvent recovery device 100.
• the first steam supply channel L41 connects the steam supply section 110 and the first processing tank 101.
• An on-off valve V41 is provided in the first water vapor supply channel L41.
• the second steam supply channel L42 connects the steam supply section 110 and the second processing tank 102.
• the second steam supply channel L42 is provided with an on-off valve V42.
• the third steam supply channel L43 connects the steam supply section 110 and the third processing tank 103.
• the third steam supply channel L43 is provided with an on-off valve V43.
• the drying gas supply channel L70 is a channel for supplying drying gas to the branch channels L21 to L23 to promote drying of the first adsorbents 101A to 103A immediately after desorption.
• the upstream end of the drying gas supply channel L70 is connected to a drying gas supply source.
• the drying gas is composed of a gas containing at least one of outside air, instrumentation air, nitrogen gas, and argon gas.
• a blower F2 is provided in the drying gas supply channel L70.
• a temperature regulator 140 that adjusts the temperature of the drying gas flowing into each of the processing tanks 101 to 103 within a specified range is provided in a portion of the drying gas supply channel L70 upstream of the blower F2. .
• the temperature regulator 140 heats the drying gas so that the temperature of the drying gas becomes a temperature (approximately 40 to 70° C.) sufficient to dry the first adsorbents 101A to 103A.
• the temperature of the drying gas used in the drying process is detected by a temperature sensor 152.
• the temperature sensor 152 is provided in the drying gas supply channel L70.
• the control unit 150 controls the drying gas temperature. specifically.
• the control unit 150 controls the temperature regulator 140 so that the drying gas temperature detected by the temperature sensor 152 is maintained within a prescribed range of about 40 to 70°C.
• the drying gas supply channel L70 has branch channels L21 to L23 that supply drying gas to each of the processing tanks 101 to 103.
• An on-off valve V21 is provided in the branch flow path L21.
• An on-off valve V22 is provided in the branch flow path L22.
• An on-off valve V23 is provided in the branch flow path L23.
• the drying outlet gas extraction channels L81 to L83 are channels for extracting the drying outlet gas, which is the drying gas after drying the first adsorbents 101A to 103A of each of the processing tanks 101 to 103.
• the drying outlet gas take-off channels L81 to L83 are connected to the processing gas discharge ports in each of the processing tanks 101 to 103.
• An on-off valve V81 is provided in the first drying outlet gas extraction channel L81.
• An on-off valve V82 is provided in the second drying outlet gas extraction flow path L82.
• An on-off valve V83 is provided in the third drying outlet gas take-off channel L83.
• Each of the dry outlet gas take-off channels L81 to L83 has a dry outlet gas take-off channel L80 that merges with each other, and the dry outlet gas is passed through the dry outlet gas take-off channel L80 to the system of the organic solvent recovery apparatus 100. It is discharged outside.
• the organic solvent recovery channels L51 to L53 are channels for recovering water vapor (desorption gas) containing the organic solvent desorbed from the first adsorbents 101A to 103A.
• Each of the organic solvent recovery channels L51 to L53 is connected to each of the processing tanks 101 to 103.
• Each of the organic solvent recovery channels L51 to L53 has a merging channel L50 that merges with each other.
• a condenser 122 is provided in the confluence channel L50. The condenser 122 condenses the desorption gas flowing through the confluence channel L50 by cooling the desorption gas, and discharges a condensate liquid (a mixed liquid of water generated by condensation of the desorption gas and a liquid-phase organic solvent).
• the separator 120 is provided at the downstream end of the merging channel L50. Condensed liquid flows into the separator 120 . Thereafter, in the separator 120, the condensate is phase-separated into a liquid phase of separated wastewater (condensed water of steam that may contain some organic solvent) and a liquid phase of the recovered solvent, and the recovered solvent is transferred to the organic solvent recovery apparatus 100. taken out of the system. A space (vent gas) in which a gaseous organic solvent exists is formed above the separator 120 .
• the resupply channel L60 is a channel that connects the separator 120, the condenser 122, and the to-be-processed gas supply channel L10.
• the upstream end of the resupply channel L60 is connected to the upper part of the separator 120 (the part of the separator 120 where the gas phase organic solvent is present) and the upper part of the condenser 122 (the part where the gas phase organic solvent is present in the condenser 122). (existing part).
• a downstream end of the resupply channel L60 is connected to a portion of the gas supply channel L10 on the upstream side of the cooler C1.
• the gaseous organic solvent present in the separator 120 and the condenser 122 be supplied to each of the processing tanks 101 to 103 again through the resupply channel L60 and the gas-to-be-treated supply channel L10.
• the wastewater treatment equipment 130 is equipment that removes organic solvents contained in the separated wastewater. It is supplied from the liquid phase of the separated waste water of the separator 120, removes the organic solvent from the separated waste water, and discharges the treated water out of the system of the organic solvent recovery device 100.
• Specific examples of the wastewater treatment equipment 130 include aeration equipment that aerates separated wastewater to volatilize the organic solvent contained in the separated wastewater and separate it into aeration gas containing the organic solvent and treated water.
• the aeration gas is connected to a portion of the to-be-treated gas supply flow path L10 on the upstream side of the cooler C1 via the aeration gas supply flow path L61.
• a dehumidifying means may be provided in the aeration gas supply channel for the purpose of removing moisture from the aeration gas.
• the organic solvent concentrator 200 is a facility that further removes organic solvents from the first treated gas discharged from the organic solvent recovery device 100.
• the organic solvent concentrator 200 has an adsorbent 201 .
• the adsorbent 201 has a second adsorbent 201A that is capable of adsorbing the organic solvent contained in the first processing gas discharged through the confluence channel L30.
• the adsorbent 201 includes an adsorption section 202 that adsorbs an organic solvent contained in the first processing gas by a second adsorption material 201A, and a desorption section that desorbs the organic solvent adsorbed by the second adsorption material 201A from the second adsorption material 201A. 203.
• By passing the first processing gas through the adsorption section 202 it is possible to discharge a second processing gas, which is a clean gas from which the organic solvent has been further removed.
• the organic solvent adsorbed on the second adsorbent 201A is desorbed by passing through the heated gas in an air volume, thereby discharging the concentrated gas in which the organic solvent is concentrated.
• the adsorbent 201 is a disk-shaped rotor.
• the adsorption body 201 rotates between the adsorption section 202 and the desorption section 203 to switch between adsorption and desorption.
• the structure of this adsorbent 201 is similar to that described in Patent Document 1.
• the adsorbent 201 may be formed in a so-called cylinder shape.
• a plurality of second adsorbents 201A divided into blocks are arranged in a cylindrical shape.
• a part of the second adsorbent 201A constitutes an adsorption part 202 that adsorbs the organic solvent contained in the first processing gas supplied from the outside to the inside of the second adsorbent 201A.
• the remainder of the second adsorbent 201A desorbs the organic solvent adsorbed by the second adsorbent 201A from the second adsorbent 201A by supplying heated air from the inside to the outside of the second adsorbent 201A.
• the sending channel 300 is a channel for sending the gas to be treated from the organic solvent recovery device 100 to the organic solvent concentrating device 200.
• the upstream end of the feed channel 300 is connected to the merging channel L30.
• the downstream end of the feed channel 300 is connected to the adsorption section 202 of the adsorption body 201 . That is, the sending channel 300 is a channel for sending the first processing gas to the adsorption section 202.
• a blower F3 is provided in the sending channel 300.
• a cooler C2 which is a cooler, and a heater, which adjust the temperature and humidity of the first processing gas flowing into the adsorption section 202 to be within a specified range, are installed in the upstream side of the blower F3 in the feed channel 300. H2 is provided.
• the return channel 400 is a channel for returning concentrated gas from the organic solvent concentrator 200 to the organic solvent recovery device 100.
• the return channel 400 connects the desorption section 203 and the gas-to-be-processed supply channel L10. Specifically, the downstream end of the return flow path 400 is connected to the upstream portion of the cooler C1 in the gas supply flow path L10.
• a blower F5 is provided in the return flow path 400.
• the air volume of the blower F5 is set to, for example, about one-tenth of the air volume of the fan F3.
• the organic solvent concentrator 200 sends clean gas, which is the second processing gas discharged from the adsorption unit 202, to the outside from the clean gas discharge channel L202.
• the organic solvent concentrator 200 further includes a connecting channel L90 and a heater H3.
• connection flow path L90 connects the clean gas discharge flow path L202 and the desorption section 203, and allows a part of the second processing gas to be used as a desorption gas used for desorption in the desorption section 203.
• a blower F4 is provided in the connection flow path L90.
• a configuration may also be adopted in which outside air is used for attachment and detachment in the attachment and detachment section 203.
• the heater H3, which is a heater, is provided in the connection flow path L90. More specifically, the heater H3 is provided at a downstream side of the blower F4 in the connecting flow path L90.
• the heater H3 heats the second processing gas such that the temperature of the second processing gas flowing through the connection channel L90 is about 130°C to 180°C. In this case, the temperature of the second processing gas discharged from the desorption unit 203 is approximately 50°C to 80°C.
• the operation of the organic solvent recovery system 1 will be explained.
• the gas flow is assumed to be such that an adsorption process is performed in the first treatment tank 101, a desorption process is performed in the second treatment tank 102, and a drying process is performed in the third treatment tank 103. explain.
• the on-off valves V11, V23, V31, V42, V83 and on-off dampers V101, V103, V201, V203 are open, and the on-off valves V12, V13, V21, V22, V32, V33, V41, V43, V81, V82 and opening/closing dampers V102, V202 are closed.
• the to-be-treated gas is supplied from the to-be-treated gas supply source to the first treatment tank 101 through the to-be-treated gas supply flow path L10 and the branched flow path L11, and is contained in the to-be-treated gas in the first adsorbent 101A of the first treatment tank 101.
• the organic solvent is adsorbed (adsorption step).
• the first processing gas which is the gas to be processed discharged from the first processing tank 101, is sent to the adsorbent 201 of the organic solvent concentrator 200 through the first extraction flow path L31 and the feed flow path 300, and is sent to the adsorption body 201 of the organic solvent concentrator 200.
• the organic solvent contained in the first processing gas is adsorbed.
• the second processing gas discharged from the adsorption section 202 is taken out of the organic solvent recovery system 1, and a part of it is sent to the desorption section 203 through the connection flow path L90.
• the second processing gas sent to the desorption section 203 is heated by the heater H3.
• the concentrated gas discharged from the desorption unit 203 is returned to the to-be-treated gas supply channel L10 of the organic solvent recovery device 100 through the return channel 400.
• the organic solvent is desorbed from the first adsorbent 102A by supplying water vapor from the water vapor supply unit 110 to the second processing tank 102 through the second water vapor supply channel L42 (desorption step).
• the water vapor containing the organic solvent desorbed from the first adsorbent 102A flows into the separator 120 after being condensed in the condenser 122 through the organic solvent recovery channel L52.
• the recovered solvent phase-separated by the separator 120 is taken out of the system of the organic solvent recovery apparatus 100, and the vent gas present in the condenser 122 and the separator 120 is transferred to the to-be-treated gas supply channel L10 through the re-supply channel L60. be returned.
• the separated wastewater is treated in the wastewater treatment facility 130, the treated water is taken out of the organic solvent recovery device 100, and the aeration gas is returned to the gas to be treated supply channel L10 through the aeration gas supply channel L61.
• a drying gas is supplied to one of the second processing tanks 102 from a drying gas supply source through a drying gas supply channel L70 and a branch channel L23, and the first adsorbent 103A of the third processing tank 103 is dried. (drying process). Since the drying step is carried out after the desorption step using water vapor, the first adsorbent 103A contains a large amount of water and needs to be dried in order to improve its adsorption performance. Thereafter, the drying outlet gas, which is the drying gas discharged from the third processing tank 103, is discharged to the outside of the organic solvent recovery apparatus 100 through the drying outlet gas takeoff channel L83 and the drying outlet gas takeoff channel L80.
• the drying outlet containing a large amount of water discharged from the third adsorbent 103A is discharged outside the system, so that the drying outlet is discharged outside the system.
• the dew point temperature of the first processing gas discharged from the third processing tank 103 can be kept low.
• the temperature inside the third treatment tank 103 is at a high temperature of 100°C or more immediately after the desorption process, but it is cooled down to a specified temperature (approximately 40 to 70°C) or less immediately after the drying process.
• the temperature of the first processing gas discharged from the tank 103 can be kept low.
• the temperature and dew point temperature of the first processing gas supplied to the second adsorbent 201A of the organic solvent concentrator 200 can be kept low, the adsorption efficiency of the second adsorbent 201A is improved, and the organic solvent concentrator 200
• the concentration of organic solvent contained in the second processing gas discharged from the second processing gas is significantly reduced, and as a result, it becomes possible to improve the organic solvent removal rate of the solvent recovery system 1.
• the dew point temperature of the first processing gas supplied to the second adsorbent 201A of the organic solvent concentrator 200 can be kept low, the amount of water adsorbed to the adsorption part 202 of the second adsorbent 201A is significantly reduced. be done.
• the dew point temperature of the concentrated gas discharged from the desorption section 203 is also reduced, and the dew point temperature of the gas to be processed after the concentrated gas is combined through the return flow path 400 can be reduced.
• the adsorption efficiency of the first adsorbent 101A of the first treatment tank 101 of the organic solvent recovery device 100 is improved, and it becomes possible to improve the organic solvent removal rate of the organic solvent recovery device 100.
• the organic solvent-containing gas which is an example of the gas to be treated, was a gas to be treated at 25° C. containing 27,000 ppm of methylene chloride at an air flow rate of 1.9 Nm 3 /min.
• the gas to be treated was treated in the organic solvent recovery device 100.
• Activated carbon fiber was used as the first adsorbent.
• Concentrated gas from the organic solvent concentrator was combined with the gas to be treated, and the mixture was blown into the first treatment tank 101 in the adsorption step by the blower F1 at an air flow rate of 2.2 Nm 3 /min.
• the first processing gas discharged from the first processing tank 101 was sent to the organic solvent concentrator 200 through the sending channel 300 .
• Each process was switched when the methylene chloride concentration of the first processing gas discharged from the first processing tank 101 reached 300 ppm. While the first treatment tank 101 was performing the adsorption process, desorption steam was introduced into the second treatment tank to perform the desorption process, and drying gas was introduced into the third treatment tank to perform the drying process. . The drying gas was adjusted to 3.3 Nm 3 /min and 50°C.
• Zeolite honeycomb was used as the second adsorbent 201A of the organic solvent concentrator 200.
• a part of the first processing gas discharged from the organic solvent recovery device 100 was supplied through the connecting flow path L90, heated to 130° C., and supplied to the desorption unit 203 to discharge the concentrated gas.
• the entire amount of the concentrated gas was supplied to the to-be-treated gas supply channel L10 of the organic solvent recovery device 100 through the return channel 400.
• the methylene chloride concentration of the second processing gas was 5 ppm or less.
• the activated carbon fiber used as the first adsorbent of the organic solvent recovery device 100 was 4.2 kg/tank, the amount of water vapor required for one desorption was 2.1 kg, and the second adsorbent 201A of the organic solvent concentrator 200 was The amount of zeolite used was 2 kg.
• ⁇ Comparative example> The same gas to be treated as in the example was treated using the organic solvent recovery device and the organic solvent concentrator 200 as in the example.
• the organic solvent recovery device in the comparative example has two processing tanks, and does not have a drying gas supply channel L70, a drying outlet gas extraction channel L80, etc.
• the organic solvent recovery device in the comparative example while one treatment tank was performing the adsorption process, the other treatment tank was performing the desorption process. In each treatment tank, the treatment was repeated in the following order: adsorption process ⁇ desorption process ⁇ adsorption process ⁇ ...
• the amount of activated carbon fiber used as the first adsorbent of the organic solvent recovery device 100 is 5.0 kg/tank, and the amount of water vapor required for one desorption is
• the amount of zeolite used for the second adsorbent 201A of the organic solvent concentrator 200 was 2.6 kg, and the amount of water vapor used increased by about 20% compared to the example.
• Organic solvent recovery system 100 Organic solvent recovery device 101 First treatment tank 101A First adsorption material 102 Second treatment tank 102A First adsorption material 103 Third treatment tank 103A First adsorption material 110 Water vapor supply section 120 Separator 130 Wastewater treatment equipment 140 Temperature regulator 150 Control unit 152 Temperature sensor 200 Organic solvent concentrator 201 Adsorbent 201A Second adsorbent 202 Adsorption section 203 Desorption section 300 Sending channel 400 Return channel L10 Processing gas supply channel L21, L22, L23 Branch Channels L31, L32, L33 Take-out channels L41, L52, L53 Organic solvent recovery channel L60 Re-supply channel L70 Drying gas supply channel L80 Drying outlet gas take-off channel L81, L82, L83 Dry outlet gas extraction channel L90 Connection channel V11, V12, V13, V21, V22, V23, V31, V32, V33, V41, V42, V43, V81, V82, V83 Opening/closing valve

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• 2023
  • 2023-03-24 KR KR1020247035485A patent/KR20240164956A/ko active Pending
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