WO2023186129A1 - 换电设备及包含其的换电站 - Google Patents
换电设备及包含其的换电站 Download PDFInfo
- Publication number
- WO2023186129A1 WO2023186129A1 PCT/CN2023/085593 CN2023085593W WO2023186129A1 WO 2023186129 A1 WO2023186129 A1 WO 2023186129A1 CN 2023085593 W CN2023085593 W CN 2023085593W WO 2023186129 A1 WO2023186129 A1 WO 2023186129A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- lifting platform
- lifting
- power exchange
- battery pack
- power
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
Definitions
- the present invention relates to the field of vehicle battery swapping, and in particular to a battery swapping device and a battery swapping station containing the same.
- the battery installation of existing electric vehicles is generally divided into fixed type and replaceable type.
- replaceable batteries movable installation is generally adopted.
- the battery can be removed at any time for replacement or charging. After the replacement or charging is completed, it can be replaced again. Installed on the car body.
- the technical problem to be solved by the present invention is to overcome at least one of the problems in the prior art that the various transmission structures used in power exchange equipment are complex in structure, resulting in the power exchange equipment using such transmission structures occupying a large space and being prone to interference. , providing a power swapping device and a power swapping station including the same.
- a kind of power exchange equipment characterized in that the power exchange equipment includes an equipment frame, a lifting platform and two lifting devices.
- the lifting platform is elevatingly connected to the equipment frame, and the two lifting devices Set on the equipment frame and located on two opposite sides of the lifting platform, each lifting device is connected to the corresponding side of the lifting platform and drives the lifting platform through synchronous actions. Lifting, the lifting platform is used to place the battery pack.
- the power exchange equipment includes two lifting devices arranged opposite each other, and the two lifting devices are respectively connected to the lifting platform.
- the lifting devices on both sides can operate independently, eliminating the need for no lifting devices.
- the transmission mechanisms on both sides of the lifting device can greatly reduce the height of the equipment frame on these two sides, thereby facilitating the movement of the battery pack in the corresponding direction and/or facilitating the transportation equipment to transfer the battery pack in the corresponding direction, such as changing The palletizer of the power station or the forklift used for emergency use outside the station, etc.
- the equipment frame has an accommodating space, and the accommodating space has an opening facing the direction of the battery pack, and the lift The lifting platform is arranged in the accommodation space.
- the above structure is adopted.
- the lifting platform is located in the accommodation space in the equipment frame.
- the height of the entire power swapping equipment makes the power swapping equipment more compact in height.
- the equipment frame has two longitudinal beams arranged opposite each other and a cross beam arranged at intervals between the two longitudinal beams.
- the cross beams and the longitudinal beams enclose the accommodation space, and two lifting beams are provided.
- the devices are respectively arranged on the two beams.
- the above structure is adopted, and the lifting platform is set in the space enclosed by the cross beams and longitudinal beams, making the structure more compact and conducive to reducing the overall height of the power exchange equipment.
- Setting the two lifting devices on the two cross beams can easily reduce the height of the longitudinal beam between the two cross beams, and also facilitate the modular assembly of the power exchange equipment (for example, the lifting device can be pre-installed on the cross beam
- a crossbeam module with a lifting device is formed, and then the crossbeam module and longitudinal beams are assembled, which can greatly improve the assembly efficiency.
- the two longitudinal beams extend along the traveling direction of the power exchange equipment
- the power exchange equipment also has a traveling mechanism, the traveling mechanism is distributed on the two longitudinal beams and is located outside the two cross beams.
- the above structure is adopted, with a lifting device on the cross beam and a traveling mechanism on the longitudinal beam so that the traveling mechanism does not interfere with the lifting device, making the layout more reasonable and saving space.
- the placement surface of the lifting platform for placing the battery pack is lower than the end surface of one end of the accommodation space facing the battery pack;
- the projection of the battery pack on the power exchange device is within the range surrounded by the accommodation space.
- the accommodation space is also used to accommodate at least part of the battery pack in the height direction when the lifting platform is lowered to the origin position, so as to reduce the power exchange equipment during walking.
- the height of the battery pack mentioned in makes it easier to adapt to the chassis-type battery swap of models with lower chassis heights.
- the above structure can also reduce the center of gravity of the battery replacement equipment during walking, making the walking process of the battery pack more stable.
- the equipment frame is provided with a recessed portion with an opening facing the lifting direction of the lifting platform.
- the recessed portion is connected with the accommodation space and is used for transporting equipment to extend into the accommodation space for transfer.
- the lower edge of the recessed portion is lower than the placement surface on the lifting platform for placing the battery pack.
- the above structure is adopted, and the equipment frame is provided with a recessed portion, which allows the battery pack to be directly placed or moved horizontally from the side into the accommodation space of the equipment frame. There is no need to operate from above the power exchange equipment, and the height requirement for the operation is lower. , more space-saving.
- the recessed portion and the lifting device are located on different sides of the lifting platform.
- the lifting devices are all set on the cross beams, and there is no need to set up a transmission structure on the longitudinal beams, so that the longitudinal beams can be grooved to form a depression for avoidance.
- the layout is reasonable, and through the depression , the height required when loading and unloading the battery can be lowered, thereby reducing the height of the power exchange equipment and saving space.
- a battery pack transfer channel is formed on the lifting platform, and the battery pack transfer channel extends from the placement surface on the lifting platform for placing the battery pack in a direction away from the battery pack, so The end of the battery pack transfer channel communicates with the outside of the power exchange device through the recessed portion.
- the battery pack transfer channel is used for the battery pack transfer equipment to extend under the battery to complete the lifting of moving the battery pack on the lifting platform out of the accommodation space or pushing the battery pack into the accommodation space. on the platform. Makes the work of battery pack transfer equipment easier.
- the lifting platform has a platform base, a pallet and an auxiliary support mechanism arranged on the platform base, the auxiliary support mechanism is spaced apart from the pallet, and there is a gap between the auxiliary support mechanism and the pallet.
- the space forms the battery pack transfer channel.
- the battery pack transfer channel is formed between the tray and the auxiliary support mechanism, without the need for other mechanisms, which ensures the stability of the battery pack support while making the structure more compact.
- the lifting device includes a power unit, a first transmission unit, a second transmission unit and an execution unit that are connected in sequence:
- the power unit is used to output the first rotational motion
- the first transmission unit is used to convert the first rotational motion into linear motion
- the second transmission unit is used to convert the linear motion into a second rotary motion, and drive the execution unit to rotate synchronously to drive the lifting platform to lift.
- the above structural form is used to convert the first rotational motion of the power unit into the second rotational motion of the execution unit through the first transmission unit and the second transmission unit, so that the power unit does not need to be placed directly facing the lifting platform. , which can make the structural arrangement of the power exchange equipment more convenient and the structure more compact.
- the first transmission unit and the power unit can be arranged along a straight line, making the structure more compact.
- the direction of the rotation axis of the first rotation motion and the direction of motion of the linear motion both extend along one side of the lifting platform, and the direction of the rotation axis of the second rotation motion points toward the lifting platform. .
- the above structure is used to convert the first rotational motion of the power unit into the second rotational motion of the execution unit whose rotation axis direction is designated as the lifting platform through the first transmission unit and the second transmission unit, so that the power unit does not need
- the installation directly facing the lifting platform makes the structural layout of the power exchange equipment more flexible.
- the first transmission unit and the second transmission unit can be extended sideways in the same direction, which can also make the two more compact and avoid swapping. Interference of structures in other directions of electrical equipment.
- the first transmission unit includes a first rotating part and a connecting part that are transmission connected
- the second transmission unit includes a mating part and a second rotating part that are transmission connected
- the first rotating member is transmission connected to the power unit, is driven by the power unit to perform a first rotational movement, and drives the connecting portion to perform linear movement;
- the connecting part is connected with the fitting part, drives the fitting part to make linear motion, and drives the second rotating part to make a second rotation. sports;
- the execution unit is connected to the second rotating member and rotates synchronously with the second rotating member.
- the first transmission unit and the second transmission unit are respectively provided with connecting parts and matching parts that are linked to each other and can perform synchronous linear motion, and are respectively connected with the first rotating part that performs the first rotational motion. It is connected with the second rotating member to realize the conversion of the first rotating motion into the second rotating motion, and the implementation method is more convenient and simple.
- the lifting device is arranged on the equipment frame through a connecting beam located on the side of the equipment frame facing the lifting platform, and the power unit and the first rotating member of the first transmission unit
- the second transmission unit and the execution unit are disposed on the side of the connecting beam facing away from the lifting platform.
- the second transmission unit and the execution unit are disposed on the side of the connecting beam facing the lifting platform.
- a through opening is provided for connection between the first transmission unit and the second transmission unit, and the connecting portion of the first transmission unit passes through the through opening to be connected to the mating portion.
- the connecting beam is the cross beam of the equipment frame.
- the above structural form can be used to improve the level of integration and modularity.
- the fitting part has a fitting part body and a positioning structure formed on the surface of the fitting part body and convex or recessed along a direction different from the linear motion;
- the connecting portion can be in contact with the positioning structure along the linear movement direction, and/or the connecting portion has a clearance fit with the positioning structure in a direction perpendicular to the linear movement.
- This concave and convex structure is only limited in the direction of movement.
- the connecting part moves linearly under the action of the first rotating member.
- the mating part forms a positioning structure through a convex or concave structure design, so that the connecting part It can contact the positioning structure and be positioned on the positioning structure in the direction of linear motion. Therefore, when the connecting part moves linearly, the mating part can also move linearly synchronously.
- the second transmission unit further includes a flexible member, the flexible member is cooperatively connected with the second rotating member to form a flexible transmission mechanism, and the matching part is provided on the flexible member.
- the matching part is drivingly connected to the second rotating member through the flexible member;
- the second rotating member is a transmission wheel, and the transmission wheel is rotatably connected to the connecting beam.
- the flexible member is provided with an opening between the second rotating members, the fitting part itself is telescopic, the telescopic direction is along the direction of linear motion, and the two sides of the fitting part along its telescopic direction are The ends are respectively connected to both ends of the opening on the flexible member, and the The fitting part body expands and contracts itself to adjust the tension of the flexible member.
- the above structure is adopted, and the fitting part is embedded into the flexible part, sealing the flexible part, and tightly connected with the flexible part, so that the transmission effect is better.
- the fitting part can expand and contract along the direction of linear movement, and can ensure the tightening of the flexible part through expansion and contraction.
- the fitting part includes a fitting part body and a tension adjustment structure.
- the fitting part body includes a rod and two adjusting parts.
- the length extension direction of the rod forms the expansion and contraction direction of the fitting part body itself.
- the two adjustment members are connected to the rod in reverse threads and are spaced apart to form the two ends of the adjustment assembly along its own telescopic direction. The distance between the two adjustment members is adjusted by driving the rod to rotate. spacing to achieve expansion and contraction of the adjustment component, and the tension adjustment structure is provided on the surface of the part of the rod exposed on the two adjustment parts.
- the above structure is used to adjust the tension of the flexible part by adjusting the expansion and contraction of the component itself, so that the structure of the adjusting component is compact and does not occupy additional space other than the flexible part, and the flexible part will not change with the replacement part.
- the first transmission unit further includes a sliding member, the sliding member can move in the linear motion direction relative to the connecting beam, and the connecting portion is provided on the sliding member and connected with the sliding member.
- the sliding member follows, and the first rotating member is drivingly connected to the connecting portion through the sliding member;
- the first rotating member is a screw rod, and the screw rod and the sliding member constitute a screw pair.
- the above structure is adopted, and the screw pair structure is used to connect with the power unit for transmission, so that the power unit can realize the linear motion of the first transmission unit only by rotating.
- the screw makes the power The rotational motion of the unit can be decelerated when converted into the linear motion of the sliding member, thereby controlling the lifting speed of the lifting platform.
- the power unit includes a motor, and the motor is arranged on the connecting beam.
- the motor is a servo motor;
- the execution unit includes a cam
- the cam is provided with an extension portion toward the lifting platform, the extension portion extends into the chute provided on the lifting platform, and can be Slide in the chute.
- the servo motor has high precision and can accurately drive the cam to rotate in place to achieve precise lifting.
- the execution unit includes a cam, and the cam has an extension portion for cooperating with the chute on the lifting platform.
- the protruding part is located at the protruding end of the cam and is clamped in the horizontal chute.
- the power exchange equipment further includes a guide mechanism connected between the equipment frame and the lifting platform for guiding the lifting platform to rise and fall.
- the above structure is adopted, and the two lifting devices are connected to the lifting platform respectively, so that the lifting devices can operate independently, eliminating the need for transmission mechanisms connecting both sides of the lifting platform, so that the power exchange equipment does not have a lifting device
- a power swapping station is characterized by including the power swapping equipment as described above.
- the power swapping station can not only swap power for passenger cars, but also be suitable for power swapping of engineering vehicles such as light trucks and heavy trucks, especially for light truck models with lower chassis heights compared to heavy trucks. .
- the positive and progressive effect of the present invention is that: the present invention discloses a power swapping device and a power swapping station including the same.
- the power exchange equipment includes two lifting devices arranged opposite each other, and the two lifting devices are respectively connected to the lifting platform.
- the lifting devices on both sides can operate independently, eliminating the need for transmission mechanisms on both sides without lifting devices. It can significantly reduce the height of the equipment frame on these two sides, thereby facilitating the movement of the battery pack in the corresponding direction and/or facilitating the transfer of the battery pack in the corresponding direction by the handling equipment, such as the palletizer of the battery swap station or the emergency response outside the station. Forklifts used, etc.
- Figure 1 is a schematic structural diagram of a power exchange device according to an embodiment of the present invention.
- FIG. 2 is a schematic top structural view of a power exchange device according to an embodiment of the present invention.
- Figure 3 is a partial structural diagram of the bottom surface of the power exchange device according to the embodiment of the present invention.
- Figure 4 is a schematic structural diagram of the recessed portion at the longitudinal beam of the power exchange equipment according to the embodiment of the present invention.
- Figure 5 is a partial structural schematic diagram of a power exchange device according to an embodiment of the present invention.
- Figure 6 is a schematic structural diagram of the first transmission unit of the lifting mechanism according to the embodiment of the present invention.
- Figure 7 is a schematic structural diagram of the second transmission unit of the lifting mechanism according to the embodiment of the present invention.
- Figure 8 is a schematic structural diagram of the connecting part and the matching part according to the embodiment of the present invention.
- Figure 9 is a schematic structural diagram of the sliding part and the connecting part according to the embodiment of the present invention.
- Figure 10 is a schematic structural diagram of a flexible member according to an embodiment of the present invention.
- Figure 11 is a schematic structural diagram of the fitting part according to the embodiment of the present invention.
- Figure 12 is a schematic structural diagram of the fitting part body according to the embodiment of the present invention.
- Figure 13 is a schematic structural diagram of an execution unit according to an embodiment of the present invention.
- Figure 14 is a schematic structural diagram of a cam according to an embodiment of the present invention.
- Figure 15 is a schematic structural diagram of the guide mechanism according to the embodiment of the present invention.
- Figure 16 is an enlarged view of Figure 15.
- Power exchange equipment 1000 lifting device 100, power unit 101, first transmission unit 110, first rotating member 111, sliding member 112, connecting part 113, guide rail 114, groove part 115, reinforcement 1151, second transmission unit 120.
- This embodiment provides a power swapping device 1000, which is used to be installed in a power swapping station, move between the battery compartment of the power swapping station and the electric vehicles in the power swapping station, and be responsible for removing the battery from the electric vehicle and transporting it to the battery compartment. Or take out the battery from the battery compartment and install it on the electric vehicle.
- the power exchange equipment 1000 When exchanging electricity, the power exchange equipment 1000 will move directly below the electric vehicle, and be raised to the chassis position of the electric vehicle through a lift platform 300 that can be lifted and lowered. And complete the task of removing and installing the battery pack.
- This power swapping device 1000 can not only swap power for passenger cars, but can also be adapted to swap power for light trucks, heavy trucks and other engineering vehicles, especially for light truck models with a lower chassis height than heavy trucks.
- the structure of the power swapping device 1000 in this embodiment is more compact and has higher strength.
- the power exchange equipment 1000 includes an equipment frame 200, a lifting platform 300 and two lifting devices 100.
- the lifting platform 300 is elevatingly connected to the equipment frame 200, and the two lifting devices 100 are arranged on the equipment frame 200. on, and are respectively located on two opposite sides of the lifting platform 300.
- Each lifting device 100 is connected to the corresponding side of the lifting platform 300, and drives the lifting platform 300 to rise and fall through synchronous actions.
- the lifting platform 300 is used to place batteries. Bag.
- the equipment frame 200 serves as the main body carrying various mechanisms of the power exchange equipment 1000.
- the walking frame and the lifting platform 300 that carry its walking function are both arranged in the equipment frame 200.
- the power exchange equipment 1000 of this embodiment is different from other existing power exchange equipment 1000 in the arrangement of the lifting device 100 .
- the power exchange equipment 1000 includes two lifting devices 100 arranged opposite each other, and the two lifting devices 100 are respectively connected to the lifting platform 300.
- the lifting devices 100 on both sides can operate independently, eliminating the need for no installation.
- the transmission mechanisms on both sides of the lifting device 100 can significantly reduce the height of the equipment frame 200 on these two sides, thereby facilitating the movement of the battery pack in the corresponding direction and/or facilitating the transportation equipment to transfer the battery pack in the corresponding direction. , such as the palletizer in the battery replacement station or the forklift used for emergency use outside the station.
- the equipment frame 200 has an accommodating space 230 , the opening of the accommodating space 230 faces the direction of the battery pack (the opening faces upward in the chassis-type power swap mode), and the lifting platform 300 is disposed in the accommodating space 230 .
- the middle part of the equipment frame 200 is recessed to form the accommodation space 230, and the top of the accommodation space 230 is open.
- the lifting platform 300 is provided inside the accommodation space 230, and its height at the origin position is lower than the non-recessed portion of the peripheral side of the equipment frame 200. height, enabling lifting When the platform 300 is at the origin position, the battery pack can be placed at a lower height for work.
- the lifting platform 300 is located in the accommodation space 230 in the equipment frame 200.
- the equipment frame 200 is open and has an opening toward the battery pack, which facilitates the lifting of the lifting platform 300 and completes the installation and removal of the battery pack.
- the equipment frame 200 has two longitudinal beams 220 arranged oppositely and a cross beam 210 spaced between the two longitudinal beams 220 .
- the cross beams 210 and the longitudinal beams 220 enclose an accommodation space 230 .
- the lifting devices 100 are respectively arranged on the two cross beams 210.
- the accommodation space 230 is composed of a crossbeam 210 and a longitudinal beam 220.
- the two lifting devices 100 are arranged on the two crossbeams 210.
- the lifting device 100 and the transmission device are not provided on the longitudinal beam 220, so it can be designed lower.
- the length of the longitudinal beam 220 in this embodiment is slightly longer than the cross beam 210.
- the end of the cross beam 210 is not connected to the end of the longitudinal beam 220, but is connected to the inward positions of the ends of the two longitudinal beams 220 respectively.
- the inner sides of the two longitudinal beams 220 and the two transverse beams 210 form a square accommodation space 230 .
- the two longitudinal beams 220 and the two transverse beams 210 form two outer spaces 240 on both sides of the accommodation space 230, which can be used to accommodate other structures of the power swapping device 1000.
- the lifting platform 300 is disposed in the space surrounded by the cross beams 210 and the longitudinal beams 220, making the structure more compact and conducive to reducing the overall height of the power exchange equipment 1000.
- the two lifting devices 100 are respectively arranged on the two cross beams 210, which can easily reduce the height of the longitudinal beam 220 between the two cross beams 210, and also facilitate the modular assembly of the power exchange equipment 1000 (for example, the lifting device can be
- the device 100 is pre-installed on the crossbeam 210 to form a crossbeam 210 module with the lifting device 100, and then the crossbeam 210 module and the longitudinal beam 220 are assembled, which can greatly improve the assembly efficiency.
- two longitudinal beams 220 extend along the traveling direction of the power exchange device 1000 .
- the power exchange equipment 1000 also has a traveling mechanism 500, which is distributed on the two longitudinal beams 220 and located outside the two cross beams 210.
- the lifting device 100 is provided on the cross beam 210, and the traveling mechanism 500 is provided on the longitudinal beam 220 so that the traveling mechanism 500 does not interfere with the lifting device 100, making the layout more reasonable and saving space. Since the longitudinal beam 220 is not provided with the lifting device 100 and does not need to be provided with a transmission structure for linking the two lifting devices 100, the space freedom is greater.
- the traveling mechanism 500 is driven by a traveling motor 510 and is composed of a total of four traveling wheels 520 arranged at the ends of the two longitudinal beams 220.
- the two traveling wheels 520 located on the two longitudinal beams 220 on the same side are linked to each other and are driven by a walking wheel.
- Motor 510 drives.
- the transmission rods of the traveling motor 510 and the two traveling wheels 520 are arranged in the outer space 240 on the same side, and the traveling wheels 520 are arranged in the cavity at the end of the longitudinal beam 220 .
- the end of the longitudinal beam 220 is also provided with an auxiliary guide wheel 530.
- the auxiliary guide wheel 530 has the same traveling direction as the running wheel 520, but is not linked and is not connected to any power source.
- the middle part of the auxiliary guide wheel 530 is recessed inward to form a guide groove, which is used to limit the position of the track along which the power exchange equipment travels, thereby guiding the power exchange equipment to travel.
- the cables used by the power exchange equipment to transmit power and control signals are connected to other terminals through a drag chain whose extension direction is consistent with the direction of travel.
- the placement surface of the lifting platform 300 for placing the battery pack is lower than the end surface of one end of the accommodation space 230 facing the battery pack;
- the projection of the battery pack on the power swap device 1000 is within the range surrounded by the accommodation space 230.
- the origin position is the lowest point of the lifting platform 300 .
- the execution unit of the lifting platform 300 realizes lifting and lowering through the rotation of the cam (see below), and its origin position is when the protruding end of the cam is directly below.
- the power exchange equipment 1000 of this embodiment adopts a sunken structure, and its accommodation space 230 is formed by a depression in the middle of the equipment frame 200 to ensure that when the lifting platform 300 is at the lowest point, its height is lower than the height outside the equipment frame 200 .
- the accommodating space 230 is also used to accommodate at least part of the battery pack in the height direction when the lifting platform 300 is lowered to the origin position, so as to reduce the height of the battery pack when the power swapping device 1000 is walking.
- the equipment frame 200 is provided with a recessed portion 221 that opens toward the lifting direction of the lifting platform 300 (upward in the chassis-type power exchange mode).
- the recessed portion 221 is connected with the accommodation space 230.
- the handling equipment extends into the accommodation space 230 to transfer the battery pack, the lower edge of the recessed portion 221 is lower than the placement surface on the lifting platform for placing the battery pack.
- the recessed portion 221 is provided on the longitudinal beam 220 .
- the recessed portion 221 is formed by the middle portion of the longitudinal beam 220 being recessed downward from the top. Its length corresponds to the length of the accommodation space 230 in the direction of the longitudinal beam 220 , and its width is sufficient to accommodate the passage of the battery pack.
- two opposite longitudinal beams 220 are provided with recessed portions 221. In other embodiments, the recessed portion 221 may also be provided on one side.
- a recessed portion 221 is provided on the outer surface of the equipment frame 200, allowing the battery pack to be directly placed or moved horizontally from the side into the accommodation space 230 of the equipment frame 200. There is no need to perform operations from above the power exchange equipment, and the height requirement for operations is lower. More space saving.
- the recess 221 and the lifting device 100 are located on different sides of the lifting platform 300 .
- the lifting device 100 is arranged on the cross beam 210, and there is no need to provide a transmission structure on the longitudinal beam 220, so that the longitudinal beam 220 can be grooved to form a recessed portion 221 for avoidance. Through the recessed portion 221, the battery needs to be loaded and unloaded. The height of the power exchange device 1000 can be reduced, which can save space.
- a battery pack transfer channel 340 is formed on the lifting platform 300.
- the battery pack transfer channel 340 extends from the placement surface on the lifting platform 300 for placing the battery pack in a direction away from the battery pack.
- the battery pack transfer The end of the channel 340 communicates with the outside of the power exchange device 1000 via the recess 221 .
- the battery pack transfer channel 340 is used for the battery pack transfer equipment to extend into the accommodating space 230 to complete the process of moving the battery pack on the lifting platform 300 out of the accommodating space 230 or pushing the battery pack into the accommodating space 230 . Work on the lifting platform 300. Makes the work of battery pack transfer equipment easier.
- battery pack transfer channels 340 which are respectively provided on both sides of the lifting platform 300. It can be used for equipment such as forklift shovels to be lifted in and contacted with the bottom of the battery pack on the lifting platform 300 for transfer.
- the lifting platform 300 has a platform base 310 and a tray 320 and an auxiliary support mechanism 330 disposed on the platform base 310 .
- the auxiliary support mechanism 330 is spaced apart from the tray 320 . The space between them forms a battery pack transfer channel 340.
- the platform base 310 is set at the bottom of the lifting platform 300.
- the tray 320 is set in the middle of the platform base 310 and is set higher than the platform base 310.
- Auxiliary support mechanisms 330 are also provided on both sides of the platform base 310. With battery pack exposed tray 320 The parts are contacted and supported, so that the battery pack is more stable when placed on the battery swapping device 1000 and is less prone to shaking and displacement. Since the battery swapping equipment 1000 is used for battery swapping operations in light trucks and heavy trucks, the battery packs of light trucks and heavy trucks are usually large in size, and the tray 320 cannot fully support the bottom surface thereof, so an additional auxiliary support mechanism 330 needs to be provided for support.
- Auxiliary support mechanisms 330 are provided on both sides of the platform base 310, with two auxiliary support mechanisms 330 provided on each side for supporting the four corners of the battery pack.
- the battery pack transfer channel 340 is formed in the gap between the auxiliary support mechanism 330 and the tray 320 .
- the forklift's shovel and other equipment can extend into the battery pack transfer channel 340 from the recess 221, and lift the battery placed on the lifting platform 300 in the gap, or place the battery on the lifting platform 300 and then pull it out.
- the battery pack transfer channel 340 is formed between the tray 320 and the auxiliary support mechanism 330, eliminating the need for other mechanisms, making the structure more compact.
- the power exchange equipment 1000 of this embodiment is provided with two lifting devices 100 , and the two lifting devices 100 are respectively disposed on two opposite sides of the lifting platform 300 .
- the two lifting devices 100 are respectively connected to the lifting platform 300, so that the lifting device 100 can operate independently, eliminating the need for a transmission mechanism connecting both sides of the lifting platform 300, so that the power exchange equipment 1000 does not have both sides of the lifting device 100.
- Less structure makes it easier to set up the running gear and load and unload batteries from the two sides. This also makes the structure of the power swapping device 1000 more compact.
- the lifting device 100 of this embodiment is used to be installed on the power exchange equipment 1000 to drive the lifting platform 300 to lift.
- the lifting platform 300 is used to place the battery pack.
- the characteristic is that the lifting device 100 includes a power unit 101, a first transmission unit 110, a second transmission unit 120 and an execution unit 130 that are connected in sequence.
- the power unit 101 is used to output the first rotational motion B.
- the first transmission unit 110 is used to convert the first rotational motion B into linear motion A.
- the second transmission unit 120 is used to convert the linear motion A into the second rotational motion C, and drive the execution unit 130 to rotate synchronously to drive the lifting platform 300 to rise and fall.
- the first rotation motion B output by the power unit 101 and the second rotation motion C rotated by the execution unit 130 are in different directions. Therefore, in order to realize the lifting and lowering of the lifting platform 300, the first transmission unit 110 and the second rotation motion C are provided.
- the two transmission units 120 transmit it and change the direction of movement.
- the power unit 101 is not arranged directly opposite the lifting platform 300, which can make the structural arrangement of the power exchange equipment 1000 more convenient and the structure more compact.
- the rotational motion into linear motion A through the first transmission unit 110, the first transmission unit 110 and the power unit 101 can be arranged along a straight line, making the structure more compact.
- the rotation axis direction of the first rotation movement B and the movement direction of the linear movement A both extend along one side of the lifting platform 300 , and the rotation axis direction of the second rotation movement C points toward the lifting platform 300 .
- the first rotational motion B of the power unit 101 is converted into the second rotational motion C of the lifting platform 300 with the rotation axis direction of the execution unit 130 designated by the first transmission unit 110 and the second transmission unit 120 , so that the power unit 101 does not need to directly It is arranged facing the lifting platform 300, and at the same time, the first transmission unit 110 and the second transmission unit 120 extend sideways in the same direction, which can also make the two closer together. It is compact and avoids interference with the structure of the power exchange device 1000 in other directions, making the structural layout of the power exchange device 1000 more flexible.
- the first transmission unit 110 includes a first rotating part 111 and a connecting part 113 that are transmission connected
- the second transmission unit 120 includes a mating part 121 and a second rotating part 122 that are transmission connected.
- the first rotating member 111 is transmission connected with the power unit 101, is driven by the power unit 101 to perform the first rotational movement B, and drives the connecting part 113 to perform the linear movement A.
- the connecting part 113 is connected to the mating part 121, driving the mating connecting part 113 to perform a linear motion A, and driving the second rotating member 122 to perform a second rotational motion C.
- the execution unit 130 is connected to the second rotating member 122 and rotates synchronously with the second rotating member 122 .
- the first rotating member 111 is coaxially connected to the power unit 101 for converting its own rotation into linear motion A of the connecting part 113.
- the first rotating part 111 may be a screw rod, in which case the connecting part 113 directly or It directly forms a screw pair with the screw rod.
- the first rotating member 111 can also be configured as a gear set composed of two mutually perpendicular and linked gears, one of which is coaxially arranged with the power unit 101 and the other is connected to the mating portion 121 through a transmission belt.
- the first rotating member 111 can also be configured in other common transmission methods, as long as the axis of the first rotational motion B and the linear motion A are located in the same direction.
- the second rotating member 122 has the same principle as the first rotating member 111, but has the opposite effect.
- the second rotating member 122 is coaxially installed with the execution unit 130 and drives the execution unit 130 to perform the second rotation movement C synchronously.
- the connecting part is connected with the fitting part and drives the fitting part to move.
- the mating part can be transmitted through a mechanical structure such as a transmission belt, crank, connecting rod, etc. that can convert linear motion into rotational motion.
- the execution unit 130 is connected to the lifting platform 300 through the second rotation movement C.
- the execution unit 130 can select structures such as the cam 131, the crank, and the connecting rod to convert the rotation into changes in the height direction.
- the lifting device 100 is installed on the equipment frame 200 through a connecting beam located on the side of the equipment frame 200 facing the lifting platform 300.
- the power unit 101 and the first transmission unit 110 The rotating member 111 is disposed on the side of the connecting beam facing away from the lifting platform 300.
- the second transmission unit 120 and the execution unit 130 are disposed on the side of the connecting beam facing the lifting platform 300.
- the connecting beam is used for the first transmission unit 110.
- the connecting portion 113 of the first transmission unit 110 passes through the through hole 211 connected to the second transmission unit 120 and is connected to the mating portion 121 .
- first transmission unit 110 and the second transmission unit 120 By arranging the first transmission unit 110 and the second transmission unit 120 on both sides of the connecting beam, mutual interference between components can be avoided, and the two sides of the connecting beam can be fully utilized, making the structure more compact and ensuring that the two sides are connected.
- the extension directions are the same. It also avoids taking up additional space for connecting beams in height.
- the connecting beam is a cross beam. Selecting the cross beam of the equipment frame 200 as the connecting beam can maximize the compactness of the power exchange equipment and improve the level of integration and modularization.
- the fitting part 121 has a fitting part body 1211 and a positioning structure 1212 formed on the surface of the fitting part body 1211 and convex or recessed along a direction different from the linear motion.
- the connecting portion 113 can contact the positioning structure 1212 along the direction of linear motion, and the connecting portion 113 has a clearance fit with the positioning structure 1212 in the direction perpendicular to the linear motion.
- the connecting part 113 makes a linear motion A under the action of the first rotating member 111
- the matching part 121 is designed to form a positioning structure 1212 through a convex or concave structure, so that the connecting part 113 can contact the positioning structure 1212, and Movement of linear motion A
- the upper limit of the direction is located at the positioning structure 1212. Therefore, when the connecting part 113 makes a linear motion A, the fitting part 121 can also make a linear motion A synchronously.
- the positioning structure 1212 is a protrusion formed on the surface of the fitting body 1211 and along a direction different from the linear movement.
- the surface of the connecting part 113 has a groove part 115 corresponding to the positioning structure 1212.
- the positioning structure 1212 is at least partially accommodated in the groove part 115.
- the inner surface of the groove part 115 can be in contact with the positioning structure 1212. touch.
- the fitting part 121 and the connecting part 113 are connected together through concave and convex fitting.
- the convex positioning structure 1212 of the fitting part 121 can be accommodated in the groove part 115 and be moved in the direction of linear motion A.
- the connecting part 113 is limited, so that when the connecting part 113 moves, the fitting part 121 is locked in the groove part 115 to move synchronously.
- This concave and convex structure is limited only in the direction of motion. It achieves the transmission effect in the linear motion A direction without restricting other directions. It provides freedom in other directions and facilitates disassembly, assembly and adjustment.
- an escape groove penetrating outward is provided on the inner surface of the groove portion 115 .
- the fitting portion body 1211 passes through the escape groove from the connecting portion. 113 protrudes from the side surface, and the escape groove is in clearance fit with the fitting body 1211 .
- the escape groove is a U-shaped groove with an open top.
- the length of the fitting part body 1211 is greater than the length of the groove part 115.
- the fitting part body 1211 can be directly placed inside the groove part 115, further increasing the contact area between the positioning structure 1212 of the fitting part body 1211 and the groove part 115 of the connection part 113 of the groove part 115, and enhancing the bearing capacity. force ability.
- the fitting part body 1211 can also be put into or moved out of the groove part 115 through the avoidance groove, which facilitates disassembly, assembly and adjustment.
- At least one inner surface of the groove portion 115 has a gap relative to the surface of the positioning structure 1212 .
- the length of the groove part 115 is greater than the length of the convex part of the positioning structure 1212, so that when the positioning structure 1212 is placed in the groove part 115, it is not completely stuck in the groove part 115, but is in the groove. There is a gap between the inner surface of the portion 115 and the positioning structure 1212, and there is a certain degree of freedom in the direction of the linear motion A.
- the connecting part 113 drives the fitting part 121 to move
- the positioning structure 1212 acts on one side inside the groove part 115 .
- the positioning structure 1212 is not completely fixed in the groove portion 115, and can be easily installed and removed without affecting the transmission performance, and can also be easily rotated in the groove portion 115 and other unrelated matters. Linear motion in the A direction, making it easy to adjust.
- the connecting part 113 also includes a reinforcing member 1151 , and the two ends of the reinforcing member 1151 are respectively connected to the two ends of the groove part 115 along the linear movement direction.
- reinforcing member 1151 there is one reinforcing member 1151. In other embodiments, the number can also be adjusted according to needs.
- the power element is pulled through the groove portion 115 of the mating portion 121 as a force-bearing point.
- the top ends of the groove portions 115 are respectively connected through additional reinforcements 1151, which can improve the load-bearing capacity of the groove portion 115 and make the transmission more efficient. Stablize.
- the second transmission unit 120 also includes a flexible member 123.
- the flexible member 123 is cooperatively connected with the second rotating member 122 to form a flexible transmission mechanism.
- the matching part 121 is provided on the flexible member 123.
- the matching part 121 is drivingly connected to the second rotating member 122 through the flexible member 123, and the second rotating member 122 is a transmission wheel.
- the second transmission unit 120 converts the linear motion A into the second rotational motion C through the principle of flexible connection.
- the fitting part 121 drives the flexible member 123 to make a linear motion A.
- the flexible member 123 drives the second rotating member 122 to perform the second rotating motion C.
- the flexible member 123 can be a common structure such as a transmission belt or a chain, and the second rotating member 122 can also be a common structure such as a transmission wheel or sprocket.
- the movement of the fitting part 121 is converted into the movement of the flexible part 123 and then into the rotation of the second rotating part 122.
- the transmission effect is good and the transmission intensity is high.
- the flexible member 123 is provided with an opening 1231 between the second rotating members 122.
- the fitting part 121 itself is telescopic, and the telescopic direction is along the direction of linear motion, and the two ends of the fitting part 121 are along its telescopic direction.
- the fitting body 1211 Connected to both ends of the opening 1231 on the flexible member 123, the fitting body 1211 expands and contracts by itself to adjust the tension of the flexible member 123.
- the flexible member 123 has an opening 1231 for the fitting part 121 to be installed.
- the two ends of the fitting part 121 are respectively connected to the openings 1231 of the flexible part 123 and the two ends of the flexible parts 123 are closed.
- the fitting portion 121 can expand and contract along the linear motion direction A.
- the fitting part 121 is embedded in the flexible part 123, seals the flexible part 123, and is closely connected with the flexible part 123, so that the transmission effect is better.
- the fitting portion 121 can expand and contract along the linear motion direction A, and can ensure the tension of the flexible member 123 through expansion and contraction.
- the fitting part 121 includes a fitting part body 1211 and a tension adjustment structure 1213.
- the fitting part body 1211 includes a rod and two adjusting parts 1214.
- the length extension direction of the rod forms the direction of the fitting part body 1211 itself.
- the two adjusting parts 1214 are connected to the rod with reverse threads and are arranged at intervals to form two ends of the adjusting component along its own telescopic direction. The distance between the two adjusting parts 1214 is adjusted by driving the rod to rotate to achieve adjustment.
- the telescopic and tensioning adjustment structure 1213 of the assembly is provided on the surface of the part of the rod that is exposed to the two adjusting parts 1214.
- the expansion and contraction of the fitting part 121 is realized through the tension adjustment structure 1213.
- the two ends of the rod of the fitting part body 1211 have threads in opposite directions, and the two ends are connected with adjusting members 1214 that are threaded in opposite directions to each other.
- the tension adjustment structure 1213 is provided in the middle part of the rod that is not connected to the adjusting member 1214, and is used to drive the rod to rotate, so that both ends of the rod can be screwed in or out of the adjusting member 1214 at the same time, thereby achieving the overall length of the matching part 121 decrease and increase.
- the tension adjustment structure 1213 is a structure protruding from the fitting part body 1211, and acting on it causes the fitting part body 1211 to rotate.
- the tension adjustment structure 1213 here is the above-mentioned positioning structure 1212 for cooperating with the groove portion 115 of the connecting portion 113 .
- This component is used for both connection fitting and tension adjustment, which can make the structure of the fitting part 121 compact, without occupying additional space outside the flexible member 123, and avoiding interference with the movement of the flexible member 123.
- the tension adjustment structure 1213 is configured to be capable of docking with a tool for rotation.
- the tension adjustment structure 1213 is a nut-type structure, which can be connected and rotated using common wrenches and other tools to facilitate adjustment.
- the fitting part body 1211 also includes a locking part 1215 corresponding to the adjusting part 1214.
- the locking part 1215 is connected to the rod through threads and abuts against the corresponding adjusting part 1214.
- Two adjusting members 1214 are respectively provided at both ends of the rod.
- the rod of the fitting body 1211 also includes locking parts 1215 that are threaded at both ends of the rod.
- the locking parts 1215 are in contact with the inside of the adjusting part 1214 for adjusting the adjusting part 1214. Limit.
- the locking member 1215 can rotate and move toward the adjusting member 1214 on the corresponding side to squeeze and limit the adjusting member 1214, which can improve the tensioned position. stability.
- the locking member 1215 may be provided at only one end.
- the adjusting member 1214 is provided with a connecting hole 1216 for connecting to the end of the opening 1231 . It is convenient to connect with the end of the opening 1231 of the flexible member 123 .
- the adjusting member 1214 and the flexible member 123 may also be connected through other detachable connections, or directly through fixed connections such as welding.
- the flexible member 123 located between the second rotating members 122 is composed of a first fitting section 1232 and a second fitting section 1233 arranged side by side.
- the first fitting section 1232 and the second fitting section 1233 are respectively Fitting parts 121 are provided, and the connecting part 113 is connected through one of the fitting parts 121 .
- the flexible member 123 is divided into a first mating section 1232 and a second mating section 1233 based on the location where it is connected to the second rotating member 122 .
- the first fitting section 1232 and the second fitting section 1233 are arranged in parallel and connected to each other. They cooperate with the second rotating member 122 on the upper and lower sides of the second rotating member 122 respectively. Only the fitting part 121 on one of the fitting sections needs to match the connecting part 113 to achieve the corresponding transmission function.
- the fitting portion 121 of the other fitting section only has the effect of adjusting the tension of this section.
- the first transmission unit 110 also includes a sliding part 112.
- the connecting part 113 is provided on the sliding part 112 and follows the sliding part 112.
- the first rotating part 111 is drivingly connected to the connecting part through the sliding part 112. .
- the first rotating member 111 is a screw rod, and the screw rod and the sliding member 112 form a screw pair.
- the sliding member 112 slides through the guide rails 114 , which are parallel to the first rotating member 111 and provided on both sides of the first rotating member 111 .
- the screw pair structure is used to connect with the power unit 101 for transmission, so that the power unit 101 can achieve the first step only by rotating.
- the screw allows the rotational motion of the power unit 101 to be decelerated when converted into a linear motion of the sliding member 112, thereby controlling the lifting speed of the lifting platform 300 and transferring the power. Enlargement allows the use of power units with smaller power and size, reducing the size of the power unit.
- the power unit 101 includes a motor.
- the motor is a servo motor.
- the servo motor has high precision and can accurately drive the cam 131 to rotate in place to achieve precise lifting.
- the execution unit 130 includes a cam 131.
- One end of the cam 131 is connected to the rotation axis of the second rotating member 122 and rotates synchronously with the rotation axis.
- the other end of the cam 131 is provided with a lifting mechanism that faces the direction of lifting.
- the extension part 132 of the platform 300 extends into the chute 133 provided on the lifting platform 300 and can slide in the chute 133.
- the protruding part 132 is located at the protruding end of the cam 131 and is clamped in the horizontal chute 133.
- the cam 131 rotates, the horizontal movement of the protruding end of the cam 131 is converted into the movement of the protruding part 132 in the chute 133. Therefore, the movement in the lifting platform 300 will not be affected, so that the lifting platform 300 can only be affected by the force in the vertical direction of the cam 131 . Ultimately, the movement of the lifting platform 300 in the horizontal direction is avoided, thereby improving the lifting effect.
- the protruding end of the cam 131 is at the lowest point, the lifting platform 300 is at the origin position.
- the cam 131 is rotated 180 degrees, the protruding end is at the highest point, and the lifting platform is at the highest position.
- the power unit 101 drives the screw rod of the first rotating member 111 to rotate, driving the sliding member 112 to start from the farthest side of the automatic power unit 101 and start moving closer to the power unit 101.
- the cam's protruding end is at the lowest end, the lifting platform is at the origin. (i.e. the status in Figures 5, 6, and 7)
- FIG. 7 when the lifting platform 300 rises and the sliding member 112 gradually moves to the maximum limit position close to the power unit 101, the cam 131 gradually rotates in the counterclockwise direction to its position as the second rotating member 122 rotates. The protruding end is at the highest position, and the lifting platform 300 is at the highest position at this time.
- the sliding member 112 When the lifting platform 300 descends, the sliding member 112 will move from the maximum limit position close to the power unit 101 to the direction away from the power unit 101, and the cam 131 will rotate clockwise accordingly until its protruding end is at the bottom. At this time, the lifting platform 300 returns to the original position.
- the lifting mechanism 100 of this embodiment performs reciprocating motion between these two points, and the cam 131 only reciprocates within the 180-degree range.
- the power exchange equipment 1000 of this embodiment is also provided with a guide mechanism 400 to assist the lifting platform 300 in lifting and guiding the lifting platform 300 during the lifting process.
- the guide mechanism 400 includes sliding grooves 401 provided on two sides of the power exchange device 1000 where no lifting mechanism is provided, and slide blocks 402 provided on the corresponding surface of the lifting platform 300 .
- the sliding groove 401 is arranged vertically.
- the upper limit of the sliding block 402 in the horizontal direction is located on the sliding groove 401 and can slide on the sliding groove 401 in the vertical direction.
- the guide mechanism 400 guides it to ensure that its vertical rise and fall are not horizontal. direction displacement.
- This embodiment also provides a power swap station including the above power swap device 1000.
- the battery swapping station can swap batteries for light trucks, heavy trucks and other engineering vehicles.
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Abstract
一种换电设备(1000)及包含其的换电站,换电设备包括设备框架(200)、举升平台(300)和两个举升装置(100),举升平台(300)与设备框架(200)可升降连接,两个举升装置(100)设置于设备框架(200)上,并分别位于举升平台(300)的两相对侧,各举升装置(100)分别与举升平台(300)的相应侧连接,并通过同步动作以驱动举升平台(300)升降,举升平台(300)用于放置电池包。通过换电设备及包含其的换电站,两侧的举升装置(100)能够独立运行,省去了没有设置举升装置(100)的两侧的传动机构,使换电设备没有设置举升装置(100)的两侧面结构更少,能够大幅度降低设备框架(200)在这两个侧面的高度,从而方便电池包在相应方向上的移动和/或方便搬运设备从相应方向上将电池包转移,例如换电站的码垛机或者站外应急使用的叉车等。
Description
本申请要求申请日为2022年4月2日的中国专利申请2022103520939的优先权。本申请引用上述中国专利申请的全文。
本发明涉及车辆换电领域,特别涉及一种换电设备及包含其的换电站。
现有电动汽车的电池安装一般分为固定式和可换式,针对可换式的电池一般采用活动安装的方式,电池可以随时取下,以进行更换或充电,在更换或充电完毕后,再安装到车体上。
现有的自动化换电设备自身高度较高,结构不紧凑,使得换电平台上需要设置较深的凹坑,以允许换电设备进入电动汽车底部,大大增加了换电站的建造成本,而且由于需要设置凹坑,抬高了换电平台的总体高度,使得连接换电平台的坡道的高度提高,降低了驾驶车辆的通过性。
目前,换电设备中采用的各类传动结构的结构复杂,跨度大,导致采用这类传动结构的换电设备占据空间大,容易干涉的问题较为突出。因此,为了降低换电设备的自身高度,降低换电作业的高度需求,并能减小占据空间成为了设计人员研发的重点。
发明内容
本发明要解决的技术问题是为了克服现有技术中换电设备中采用的各类传动结构的结构复杂,导致采用这类传动结构的换电设备占据空间大,容易干涉的问题中的至少一个,提供一种换电设备及包含其的换电站。
本发明是通过下述技术方案来解决上述技术问题:
一种换电设备,其特点在于,所述换电设备包括设备框架、举升平台和两个举升装置,所述举升平台与所述设备框架可升降连接,两个所述举升装置设置于所述设备框架上,并分别位于所述举升平台的两相对侧,各所述举升装置分别与所述举升平台的相应侧连接,并通过同步动作以驱动所述举升平台升降,所述举升平台用于放置电池包。
在本方案中,采用上述结构,换电设备包含两个相对设置的举升装置,且两举升装置分别与举升平台连接,两侧的举升装置能够独立运行,省去了没有设置举升装置的两侧的传动机构,能够大幅度降低设备框架在这两个侧面的高度,从而方便电池包在相应方向上的移动和/或方便搬运设备从相应方向上将电池包转移,例如换电站的码垛机或者站外应急使用的叉车等。
较佳的,所述设备框架具有容纳空间,所容纳空间具有开口朝向所述电池包方向的开口,所述举
升平台设置于所述容纳空间内。
在本方案中,采用上述结构,通过在设备框架内设置容纳空间,举升平台位于设备框架内的容纳空间内,相较于将举升平台设置于能够有效降低举升平台的高度,进而控制整个换电设备的高度,使得换电设备在高度上更加紧凑。
较佳的,所述设备框架具有相对设置的两个纵梁以及间隔设置于两个所述纵梁之间的横梁,所述横梁和所述纵梁围成所述容纳空间,两个举升装置分别设置于两个所述横梁上。
在本方案中,采用上述结构,举升平台设置在横梁和纵梁围成的空间内,结构更加紧凑,而且有利于降低换电设备的整体高度。将两个举升装置分别设置在两个横梁上,能够方便降低两个横梁之间的纵梁的高度,而且也方便对换电设备进行模块化装配(例如可以将举升装置预先安装到横梁上,形成带有举升装置的横梁模块,再进行横梁模块和纵梁的组装,能够大大提升装配效率。
较佳的,两个所述纵梁沿所述换电设备的行走方向延伸;
和/或,所述换电设备还具有行走机构,所述行走机构分布于两个所述纵梁上,并位于两个所述横梁的外侧。
在本方案中,采用上述结构,横梁上设有举升装置,在纵梁上设置行走机构可以使得行走机构不干涉举升装置,布局更为合理,也更节约空间。
较佳的,当所述举升平台降低至原点位时,所述举升平台用于放置所述电池包的放置面低于所述容纳空间朝向所述电池包的一端的端面;
当所述电池包被放置于所述举升平台上时,沿所述举升平台的升降方向,所述电池包在所述换电设备上的投影在所述容纳空间所包围的范围内。
在本方案中,采用上述结构,所述容纳空间还用于在所述举升平台降低至原点位时,在高度方向上容纳至少部分所述电池包,以降低所述换电设备在行走过程中所述电池包的高度,更容易适配底盘高度较低的车型的底盘式换电。而且上述结构还能够降低换电设备在行走过程中的重心,带动电池包行走过程更加平稳。
较佳的,所述设备框架设有开口朝向所述举升平台的举升方向方向的凹陷部,所述凹陷部与所述容纳空间相连通,用于搬运设备伸入所述容纳空间以转移所述电池包,所述凹陷部的下沿低于所述举升平台上用于放置所述电池包的放置面。
在本方案中,采用上述结构,设备框架开设有凹陷部,可使电池包直接从侧面水平放入或者移出设备框架的容纳空间内,无需从换电设备上方进行作业,作业的高度需求更低,更为节约空间。
较佳的,所述凹陷部和所述举升装置位于所述举升平台的不同侧。
在本方案中,采用上述结构,举升装置都设置在横梁上,并且无需在纵梁上设置传动结构,使得纵梁能够进行挖槽形成用于避让的凹陷部,布局合理,而且通过凹陷部,电池在装卸时所需要的高度
得以降低,从而能够实现换电设备的高度降低,更为节约空间。
较佳的,所述举升平台上形成有电池包转移通道,所述电池包转移通道从所述举升平台上用于放置所述电池包的放置面向远离所述电池包的方向延伸,所述电池包转移通道的端部经由所述凹陷部与所述换电设备外部相通。
在本方案中,采用上述结构,电池包转移通道用于供电池包转移的设备伸入到电池下方,完成将举升平台上的电池包移出容纳空间或者将电池包推入容纳空间的举升平台上。使得电池包转移设备工作更加容易。
较佳的,所述举升平台具有平台底座以及设置于所述平台底座上的托盘和辅助支撑机构,所述辅助支撑机构与所述托盘间隔设置,所述辅助支撑机构与所述托盘之间的空间形成所述电池包转移通道。
在本方案中,采用上述结构,电池包转移通道形成于托盘和辅助支撑机构之间,无需其他的机构,在保证对电池包支撑平稳性的同时,使得结构更为紧凑。
较佳的,所述举升装置包括依次传动连接的动力单元、第一传动单元、第二传动单元和执行单元:
所述动力单元用于输出第一旋转运动;
所述第一传动单元用于将所述第一旋转运动转化为直线运动;
所述第二传动单元用于将所述直线运动转化为第二旋转运动,并带动执行单元同步旋转,以驱动所述举升平台升降。
在本方案中,采用上述结构形式,通过第一传动单元和第二传动单元将动力单元的第一旋转运动转化为执行单元的第二旋转运动,使得动力单元不需要直接正对举升平台设置,可使得换电设备的结构布置更为方便,结构更为紧凑。而通过第一传动单元将旋转运动转化为直线运动,第一传动单元、动力单元可沿一直线布置,使得结构更为紧凑。
较佳的,所述第一旋转运动的旋转轴线方向和所述直线运动的运动方向均沿所述举升平台的一侧延伸,所述第二旋转运动的旋转轴线方向指向所述举升平台。
在本方案中,采用上述结构,通过第一传动单元和第二传动单元将动力单元的第一旋转运动转化为执行单元旋转轴线方向指定为举升平台的第二旋转运动,使得动力单元不需要直接正对举升平台设置,使得换电设备结构布局更为灵活,同时,第一传动单元和第二传动单元能够朝同一方向侧延伸,也可进使二者更为紧凑,并避免对换电设备其他方向结构的干涉。
较佳的,所述第一传动单元包括传动连接的第一旋转件和连接部,所述第二传动单元包括传动连接的配合部和第二旋转件;
所述第一旋转件与所述动力单元传动连接,在所述动力单元的带动下做第一旋转运动,并驱动所述连接部做直线运动;
所述连接部与所述配合部连接,带动所述配合部做直线运动,并带动所述第二旋转件做第二旋转
运动;
所述执行单元与所述第二旋转件连接,并随所述第二旋转件同步旋转。
在本方案中,采用上述结构形式,通过在第一传动单元和第二传动单元分别设置相互联动并可同步作直线运动的连接部和配合部,分别与做第一旋转运动的第一旋转件和第二旋转件连接,实现第一旋转运动向第二旋转运动的转化,实现方式更为便捷简单。
较佳的,所述举升装置通过位于所述设备框架上正对所述举升平台一侧的连接梁设置于设备框架上,所述动力单元和所述第一传动单元的第一旋转件设置于所述连接梁上背离所述举升平台的一侧,所述第二传动单元和所述执行单元设置于所述连接梁上朝向所述举升平台的一侧,所述连接梁上开设有用于所述第一传动单元与所述第二传动单元之间连接的贯通口,所述第一传动单元的所述连接部穿过所述贯通口与所述配合部连接。
在本方案中,采用上述结构形式,通过将第一传动单元和所述第二传动单元设置在连接梁的两个侧面,能够避免部件之间的相互干扰,充分利用连接梁的两个侧面,使得结构更为紧凑,且能够保证二者的延伸方向一致,连接部与配合部通过所述贯通口连接,也避免了额外在高度上占用连接梁的空间。
较佳的,所述连接梁为所述设备框架的所述横梁。
在本方案中,采用上述结构形式,能够提升集成度和模块化水平。
较佳的,所述配合部具有配合部本体以及形成于所述配合部本体表面并沿不同于所述直线运动方向凸起或凹陷的定位结构;
所述连接部能够沿所述直线运动方向与所述定位结构相接触,和/或,所述连接部在垂直于所述直线运动的方向上与所述定位结构间隙配合。
在本方案中,采用上述结构形式,这种凹凸结构仅在运动方向上限位,连接部在第一旋转件作用下作直线运动,配合部通过凸起或者凹陷结构设计形成定位结构,使得连接部能够与定位结构接触,并在直线运动的运动方向上限位于该定位结构。从而使得连接部做直线运动时,配合部也能同步的作直线运动。
较佳的,述第二传动单元还包括挠性件,所述挠性件与所述第二旋转件配合连接,构成挠性传动机构,所述配合部设置于所述挠性件上,所述配合部通过所述挠性件与所述第二旋转件传动连接;
和/或,所述第二旋转件为传动轮,所述传动轮与所述连接梁可转动连接。
在本方案中,采用上述结构,通过设置挠性件连接配合部和第二旋转件,将配合部的运动转化为挠性件的运动进而转化为第二旋转件的转动,传动效果好,传动强度大。
较佳的,所述挠性件在所述第二旋转件之间设有开口,所述配合部自身可伸缩,伸缩方向沿所述直线运动方向,且所述配合部沿自身伸缩方向的两端分别连接于所述挠性件上所述开口的两端,所述
配合部本体通过自身伸缩以调节所述挠性件的张紧程度。
在本方案中,采用上述结构,配合部嵌入至挠性件内,将挠性件封闭,与挠性件紧密连接,传动效果更好。配合部可沿直线运动方向伸缩,可通过伸缩保证挠性件涨紧。
较佳的,所述配合部包括配合部本体和张紧调节结构,所述配合部本体包括杆件和两个调节件,所述杆件的长度延伸方向形成所述配合部本体自身的伸缩方向,两个所述调节件反向螺纹连接于所述杆件上,并间隔设置,形成所述调节组件沿自身伸缩方向的两端,通过驱动杆件旋转调节两个所述调节件之间的间距,实现所述调节组件的伸缩,所述张紧调节结构设置于所述杆件上露出于两个所述调节件的部分的表面。
在本方案中,采用上述结构,通过调节组件自身的伸缩来调节挠性件的张紧程度,使得调节组件的结构紧凑,不额外占用挠性件以外的空间,且挠性件不会与换电设备的其他结构接触,避免对挠性件的运动造成干涉。
较佳的,所述第一传动单元还包括滑动件,所述滑动件可相对于所述连接梁在所述直线运动方向上运动,所述连接部设置于所述滑动件上并与所述滑动件随动,所述第一旋转件通过所述滑动件与所述连接部传动连接;
和/或,所述第一旋转件为丝杆,所述丝杆与所述滑动件构成丝杠副。
在本方案中,采用上述结构,采用丝杠副结构与动力单元连接进行传动,可使得动力单元能够仅通过旋转即可实现第一传动单元的直线运动,在这一过程中,丝杆使得动力单元的旋转运动在转化为滑动件的直线运动时可以得到降速,从而控制举升平台升降的速度。
较佳的,所述动力单元包括电机,所述电机设置于所述连接梁上,优选所述电机为伺服电机;
和/或,所述执行单元包括凸轮,所述凸轮上设有朝向所述举升平台的伸出部,所述伸出部伸入设置于所述举升平台上的滑槽,并可在所述滑槽内滑动。
在本方案中,采用上述结构,伺服电机精度高,能够精准的驱动凸轮转动到位,实现精准升降。执行单元则包括凸轮,凸轮具有伸出部,用于与举升平台上的滑槽配合。伸出部位于凸轮的凸出端,并卡设在水平设置的滑槽中,当凸轮转动时,凸轮凸出端水平方向上的运动转化为伸出部在滑槽内的运动从而不会作用到举升平台,使得举升平台只能受到凸轮垂直方向上的力的作用。最终避免了举升平台在水平方向的运动,提高升降效果。
较佳的,所述换电设备还包括导向机构,所述导向机构连接于所述设备框架和所述举升平台之间,用于引导所述举升平台升降。
在本方案中,采用上述结构,两举升装置分别与举升平台连接,使得举升装置能够独立运行,省去了连接举升平台两侧的传动机构,使换电设备没有设置举升装置的两侧面结构更少,方便进行行走机构的设置和从该两个侧面装卸电池。也使得换电设备的结构更为紧凑。
一种换电站,其特点在于,包括如上所述的换电设备。
在本方案中,采用上述结构,该换电站不仅能为乘用车进行换电,还能够适应轻卡、重卡等工程车辆换电,特别是相对重卡来说底盘高度较低的轻卡车型的换电。
本发明的积极进步效果在于:本发明公开了一种换电设备和包含其的换电站。换电设备包含两个相对设置的举升装置,且两举升装置分别与举升平台连接,两侧的举升装置能够独立运行,省去了没有设置举升装置的两侧的传动机构,能够大幅度降低设备框架在这两个侧面的高度,从而方便电池包在相应方向上的移动和/或方便搬运设备从相应方向上将电池包转移,例如换电站的码垛机或者站外应急使用的叉车等。
图1为本发明实施例的换电设备的结构示意图。
图2为本发明实施例的换电设备的俯视结构示意图。
图3为本发明实施例的换电设备底面的局部结构示意图。
图4为本发明实施例的换电设备纵梁处的凹陷部的结构示意图。
图5为本发明实施例的换电设备的部分结构示意图。
图6为本发明实施例的举升机构的第一传动单元的结构示意图。
图7为本发明实施例的举升机构的第二传动单元的结构示意图。
图8为本发明实施例的连接部与配合部的结构示意图。
图9为本发明实施例的滑动件与连接部的结构示意图。
图10为本发明实施例的挠性件的结构示意图。
图11为本发明实施例的配合部的结构示意图。
图12为本发明实施例的配合部本体的结构示意图。
图13为本发明实施例的执行单元的结构示意图。
图14为本发明实施例的凸轮的结构示意图。
图15为本发明实施例的导向机构的结构示意图。
图16为图15的放大图。
附图标记说明:
换电设备1000、举升装置100、动力单元101、第一传动单元110、第一旋转件111、滑动件112、连接部113、导轨114、凹槽部115、加强件1151、第二传动单元120、配合部121、配合部本体1211、定位结构1212、张紧调节结构1213、调节件1214、锁紧件1215、连接孔1216、第二旋转件122、挠性件123、开口1231、第一配合段1232、第二配合段1233、执行单元130、凸轮131、伸出部132、
滑槽133、行走框架200、横梁210、贯通口211、纵梁220、凹陷部221、容纳空间230、外侧空间240、举升平台300、平台底座310、托盘320、辅助支撑机构330、电池包转移通道340、导向机构400、滑动槽401、滑块402、行走机构500、行走电机510、行走轮520、辅助导向轮530、直线运动A、第一旋转运动B、第二旋转运动C
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。
本实施例提供一种换电设备1000,用于设置在换电站内,在换电站的电池仓与换电站内的电动汽车之间移动并负责自电动汽车上拆下电池运至电池仓内,或自电池仓取出电池安装至电动汽车上。换电设备1000在换电时,会移动至电动汽车的正下方,通过一个可以升降的举升平台300升至电动汽车底盘位置。并完成拆下和安装电池包的作业。本换电设备1000不仅能为乘用车进行换电,还能够适应轻卡、重卡等工程车辆换电,特别是相对重卡来说底盘高度较低的轻卡车型的换电。
由于轻卡、重卡相较其他轿车等电动汽车体积和重量都更大,其相应的能源需求也更大,因此适用于轻卡,重卡的电池包无论是体积和重量都要比一般的用于轿车的电池包更大。而电动汽车车底空间有限,为了给电池包留出空间,本实施例的换电设备1000结构,特别是举升装置100的结构更为紧凑,同时强度也更高。
如图1所示,换电设备1000包括设备框架200、举升平台300和两个举升装置100,举升平台300与设备框架200可升降连接,两个举升装置100设置于设备框架200上,并分别位于举升平台300的两相对侧,各举升装置100分别与举升平台300的相应侧连接,并通过同步动作以驱动举升平台300升降,举升平台300用于放置电池包。
本实施例中,设备框架200是作为承载换电设备1000各项机构的主体,承载其行走功能的行走框架与举升平台300都设置在设备框架200内。本实施例的换电设备1000区别于其他现有的换电设备1000的地方在于举升装置100的设置方式。
本实施例中,换电设备1000包含两个相对设置的举升装置100,且两举升装置100分别与举升平台300连接,两侧的举升装置100能够独立运行,省去了没有设置举升装置100的两侧的传动机构,能够大幅度降低设备框架200在这两个侧面的高度,从而方便电池包在相应方向上的移动和/或方便搬运设备从相应方向上将电池包转移,例如换电站的码垛机或者站外应急使用的叉车等。
如图2所示,设备框架200具有容纳空间230,所容纳空间230的开口朝向电池包方向(底盘式换电模式中开口朝上),举升平台300设置于容纳空间230内。
本实施例中,设备框架200中部凹陷形成容纳空间230,容纳空间230顶部敞开,举升平台300设置在容纳空间230内部,其在原点位时高度低于设备框架200的周侧未凹陷部分的高度,使得举升
平台300在原点位时,放置电池包时可以较低高度进行作业。
举升平台300位于设备框架200内的容纳空间230内,设备框架200为开放式具有朝向电池包方向的开口,方便举升平台300升降并完成安装和拆下电池包作业。
如图1至4所示,设备框架200具有相对设置的两个纵梁220以及间隔设置于两个纵梁220之间的横梁210,横梁210和纵梁220围成容纳空间230,两个举升装置100分别设置于两个横梁210上。
在本实施例中,容纳空间230是由横梁210和纵梁220组成的,两举升装置100设置在两个横梁210上,纵梁220上不设置举升装置100和传动装置因此可以设计的更低。同时,本实施例的纵梁220长度略长于横梁210,横梁210的端部并非连接与纵梁220的端部,而是分别连接在两纵梁220端部向内的位置。两纵梁220与两横梁210的内侧围设成方形的容纳空间230。两纵梁220与两横梁210外侧则形成两个位于容纳空间230两侧的外侧空间240,可用于容纳换电设备1000的其他结构。
举升平台300设置在横梁210和纵梁220围成的空间内,结构更加紧凑,而且有利于降低换电设备1000的整体高度。将两个举升装置100分别设置在两个横梁210上,能够方便降低两个横梁210之间的纵梁220的高度,而且也方便对换电设备1000进行模块化装配(例如可以将举升装置100预先安装到横梁210上,形成带有举升装置100的横梁210模块,再进行横梁210模块和纵梁220的组装,能够大大提升装配效率。
如图2、3所示,两个纵梁220沿换电设备1000的行走方向延伸。换电设备1000还具有行走机构500,行走机构500分布于两个纵梁220上,并位于两个横梁210的外侧。
在本实施例中,横梁210上设有举升装置100,在纵梁220上设置行走机构500可以使得行走机构500不干涉举升装置100,布局更为合理,也更节约空间。纵梁220由于不设置举升装置100并且也不用设置联动两举升装置100的传动结构,因此空间自由度更大。行走机构500由行走电机510驱动,由设置在两纵梁220端部的共四个行走轮520组成,其中,位于同一侧的两纵梁220上的两个行走轮520相互联动并由一个行走电机510驱动。行走电机510及两个行走轮520的传动杆设置在相同一侧的外侧空间240内,而行走轮520则设置于纵梁220端部的空腔内。
此外,除了由动力驱动的行走轮520以外,纵梁220端部还设有辅助导向轮530,辅助导向轮530与行走轮520具有相同的行走方向,但并不联动,也没有与任何动力源连接,该辅助导向轮530中部向内凹陷形成导向槽,用于与换电设备行走的轨道进行配合限位,从而实现换电设备行走的导向。换电设备用于输送电力和控制信号的线缆则通过一个延伸方向与行走方向一致的拖链与其他终端连接。
如图4所示,当举升平台300降低至原点位时,举升平台300用于放置电池包的放置面低于容纳空间230朝向电池包的一端的端面;
当电池包被放置于举升平台300上时,沿举升平台300的升降方向,电池包在换电设备1000上的投影在容纳空间230所包围的范围内。
在本实施例中,原点位是举升平台300的最低点。举升平台300的执行单元是通过凸轮转动实现升降的(参见下文),其原点位即为凸轮的凸出端位于正下方时。
本实施例的换电设备1000采用下沉式结构,其容纳空间230为设备框架200中部凹陷形成,保证举升平台300位于最低点时,其高度低于设备框架200外侧的高度。
容纳空间230还用于在举升平台300降低至原点位时,在高度方向上容纳至少部分电池包,以降低换电设备1000在行走过程中电池包的高度。
如图1、4所示,设备框架200设有开口朝向举升平台300的举升方向(底盘式换电模式中为朝上)的凹陷部221,凹陷部221与容纳空间230相连通,用于搬运设备伸入容纳空间230以转移电池包,凹陷部221的下沿低于举升平台上用于放置电池包的放置面。
在本实施例中,凹陷部221开设在纵梁220上。凹陷部221由纵梁220的中部自顶端向下凹陷形成。其长度与容纳空间230在纵梁220方向的长度相对应,其宽度则足以容纳电池包通过。在本实施例中,相对设置的两个纵梁220上都设有凹陷部221,在其他实施例,也可在一侧设置凹陷部221。
设备框架200的外侧面上开设有凹陷部221,可使电池包直接从侧面水平放入或者移出设备框架200的容纳空间230内,无需从换电设备上方进行作业,作业的高度需求更低,更为节约空间。
凹陷部221和举升装置100位于举升平台300的不同侧。举升装置100都设置在横梁210上,并且无需在纵梁220上设置传动结构,使得纵梁220能够进行挖槽形成用于避让的凹陷部221,通过凹陷部221,电池在装卸时所需要的高度得以降低,总而能够实现换电设备1000的高度降低,更为节约空间。
如图1、4所示,举升平台300上形成有电池包转移通道340,电池包转移通道340从举升平台300上用于放置电池包的放置面向远离电池包的方向延伸,电池包转移通道340的端部经由凹陷部221与换电设备1000外部相通。
在本实施例中,电池包转移通道340用于供电池包转移的设备伸入容纳空间230内,完成将举升平台300上的电池包移出容纳空间230或者将电池包推入容纳空间230的举升平台300上的作业。使得电池包转移设备工作更加容易。
本实施例中,电池包转移通道340有两个,分别设置于举升平台300的两侧。可供如叉车的叉铲等设备升入,并与举升平台300上的电池包底部接触进行转移。
如图1、4所示,举升平台300具有平台底座310以及设置于平台底座310上的托盘320和辅助支撑机构330,辅助支撑机构330与托盘320间隔设置,辅助支撑机构330与托盘320之间的空间形成电池包转移通道340。
本实施例中,平台底座310设置在举升平台300的底部,托盘320设置于平台底座310中间,并高于平台底座310设置,在平台底座310的两侧还设有辅助支撑机构330,用于与电池包露出托盘320
的部分进行接触并支撑,使电池包在换电设备1000上时更为稳定,不易产生晃动和位移。由于换电设备1000用于轻卡和重卡的换电作业,轻卡、重卡的电池包体积通常较大,托盘320无法完全支撑其底面,因此需额外设置辅助支撑机构330进行支撑。
辅助支撑机构330设置在平台底座310的两侧,其中每一侧设有两个辅助支撑机构330,用于对电池包的四个角处进行支撑。
电池包转移通道340就形成于辅助支撑机构330与托盘320之间的空隙处。叉车的叉铲等设备得以从凹陷部221伸入电池包转移通道340内,在该空隙处托起安放在举升平台300的电池,或将电池放置在举升平台300上,再抽出。
电池包转移通道340形成于托盘320和辅助支撑机构330之间,无需其他的机构,使得结构更为紧凑。
如图5所示,本实施例的换电设备1000的举升装置100设有两个,两个举升装置100分别设置于举升平台300的两相对侧。两举升装置100分别与举升平台300连接,使得举升装置100能够独立运行,省去了连接举升平台300两侧的传动机构,使换电设备1000没有设置举升装置100的两侧面结构更少,方便进行行走机构的设置和从该两个侧面装卸电池。也使得换电设备1000的结构更为紧凑。
如图6、7所示,本实施例的举升装置100用于设置在换电设备1000上以驱动举升平台300升降,举升平台300用于放置电池包,其特点在于,举升装置100包括依次传动连接的动力单元101、第一传动单元110、第二传动单元120和执行单元130。动力单元101用于输出第一旋转运动B。第一传动单元110用于将第一旋转运动B转化为直线运动A。第二传动单元120用于将直线运动A转化为第二旋转运动C,并带动执行单元130同步旋转,以驱动举升平台300升降。
本实施例中,动力单元101所输出的第一旋转运动B与执行单元130旋转的第二旋转运动C方向并不相同,因此为实现举升平台300的升降,设置第一传动单元110和第二传动单元120对其进行传动并改变运动方向。
动力单元101并非正对举升平台300设置,可使得换电设备1000的结构布置更为方便,结构更为紧凑。而通过第一传动单元110将旋转运动转化为直线运动A,第一传动单元110、动力单元101可沿一直线布置,使得结构更为紧凑。
如图6所示,第一旋转运动B的旋转轴线方向和直线运动A的运动方向均沿举升平台300的一侧延伸,第二旋转运动C的旋转轴线方向指向举升平台300。
通过第一传动单元110和第二传动单元120将动力单元101的第一旋转运动B转化为执行单元130旋转轴线方向指定为举升平台300的第二旋转运动C,使得动力单元101不需要直接正对举升平台300设置,同时第一传动单元110和第二传动单元120朝同一方向侧延伸,也可进使二者更为紧
凑,并避免对换电设备1000其他方向结构的干涉,使得换电设备1000结构布局更为灵活。
如图6、7所示,第一传动单元110包括传动连接的第一旋转件111和连接部113,第二传动单元120包括传动连接的配合部121和第二旋转件122。第一旋转件111与动力单元101传动连接,在动力单元101的带动下做第一旋转运动B,并驱动连接部113做直线运动A。连接部113与配合部121连接,带动配连接部113做直线运动A,并带动第二旋转件122做第二旋转运动C。执行单元130与第二旋转件122连接,并随第二旋转件122同步旋转。
本实施例中,第一旋转件111同轴连接于动力单元101,用于将自身转动转化为连接部113的直线运动A,第一旋转件111可以为丝杆,此时连接部113直接或间接与丝杆构成丝杠副。第一旋转件111也可以设为两个相互垂直并联动的齿轮所组成的齿轮组,其中一个齿轮与动力单元101同轴设置,另一个则通过传动带与配合部121连接。除了上述两种方式外,第一旋转件111也可设置为其他常见传动方式,只要保证第一旋转运动B的轴线和直线运动A位于一个方向上即可。
第二旋转件122与第一旋转件111原理相同,但效果相反。第二旋转件122与执行单元130同轴安装,带动执行单元130同步进行第二旋转运动C。连接部则与配合部相连,带动配合部运动。配合部可以通过传动带,曲柄,连杆等能够将线性运动转化为旋转运动的机械结构传动。
执行单元130是通过第二旋转运动C实现与举升平台300的连接的,执行单元130可选择凸轮131,曲柄和连杆等结构,实现将旋转转化为高度方向的变化。
如图3、6、7所示,举升装置100通过位于设备框架200上正对举升平台300一侧的连接梁设置于设备框架200上,动力单元101和第一传动单元110的第一旋转件111设置于连接梁上背离举升平台300的一侧,第二传动单元120和执行单元130设置于连接梁上朝向举升平台300的一侧,连接梁上用于第一传动单元110与第二传动单元120之间连接的贯通口211,第一传动单元110的连接部113穿过贯通口211与配合部121连接。
通过将第一传动单元110和第二传动单元120设置在连接梁的两个侧面,能够避免部件之间的相互干扰,充分利用连接梁的两个侧面,使得结构更为紧凑,且能够保证二者的延伸方向一致。也避免了额外在高度上占用连接梁的空间。
在本实施例中,连接梁即为横梁,选用设备框架200的横梁作为连接梁能最大程度的实现使换电设备紧凑,能够提升集成度和模块化水平。
如图7、8、11、12所示,配合部121具有配合部本体1211以及形成于配合部本体1211表面并沿不同于直线运动方向凸起或凹陷的定位结构1212。连接部113能够沿直线运动方向与定位结构1212相接触,连接部113在垂直于直线运动的方向上与定位结构1212间隙配合。
在本实施例中,连接部113在第一旋转件111作用下作直线运动A,配合部121通过凸起或者凹陷结构设计形成定位结构1212,使得连接部113能够与定位结构1212接触,并在直线运动A的运动
方向上限位于该定位结构1212。从而使得连接部113做直线运动A时,配合部121也能同步的作直线运动A。
如图8至12所示,定位结构1212为形成于配合部本体1211的表面并沿不同于直线运动方向的凸起。连接部113的表面具有对应于定位结构1212设置的凹槽部115,定位结构1212至少部分容纳于凹槽部115内,沿直线运动方向,凹槽部115的内侧表面均能够与定位结构1212相接触。
在本实施例中,配合部121和连接部113是通过凹凸配合连接在一起的,配合部121凸起的定位结构1212可容纳与凹槽部115中,并在直线运动A的运动方向上被连接部113限位住,使得连接部113在运动时,配合部121卡设在凹槽部115内从而同步运动。
这种凹凸结构仅在运动方向上限位,在实现直线运动A方向上的传动效果的同时不对其他方向进行限制,提供其他方向上的自由度,方便拆装和调整。
如图9所示,沿直线运动方向,凹槽部115的内侧表面上设有向外贯通的避让槽,当定位结构1212容纳于凹槽部115时,配合部本体1211通过避让槽从连接部113的侧表面处伸出,避让槽与配合部本体1211间隙配合。
在本实施例中,避让槽为U型槽,顶部敞开,配合部本体1211为的长度大于凹槽部115的长度,配合部121中间的定位结构1212容纳与凹槽部115时,配合部121的两端则自避让槽伸出,而且也避免了配合部本体与连接部接触导致连接部对配合部本体在非直线运动方向上运动的干涉,进一步保证了配合部在非直线运动方向上的自由度。
通过设置避让槽,使得配合部本体1211能够直接放置进凹槽部115内侧,进一步增加配合部本体1211的定位结构1212与凹槽部115的连接部113的凹槽部115的接触面积,增强承力能力。同时,配合部本体1211也可通过避让槽放入或移出凹槽部115,方便拆装和调整。
如图9所示,沿直线运动方向,凹槽部115的至少一个内侧表面相对定位结构1212的表面具有间隙。
在本实施例中,凹槽部115的长度大于定位结构1212凸起部分的长度,使得定位结构1212在放置在凹槽部115内时并非完全卡设在凹槽部115内,而是凹槽部115的内侧表面与定位结构1212之间具有间隙,在直线运动A的方向上具有一定程度的自由度。连接部113带动配合部121动作时,定位结构1212作用到凹槽部115内侧的一侧。
通过这种结构,使得定位结构1212没有完全固定在凹槽部115内,在不影响传动性能的前提下,能够方便的安装和拆除,也能够方便的在凹槽部115内进行转动等其他无关直线运动A方向的运动,方便对其进行调整。
在凹槽部115的内侧表面相对定位结构1212的表面具有间隙的情况下,可以设置检测机构(例如霍尔传感器和磁钢配合)通过用检测第二旋转件122的旋转位置来精确反映举升平台300是否升降
到位。如图8所示,连接部113还包括加强件1151,加强件1151的两端分别沿直线运动方向连接凹槽部115的两端。
在本实施例中,加强件1151为一个,在其他实施例中也可根据需求调整数量。
动力元件是通过配合部121的凹槽部115作为受力点来拉动的,通过额外设置的加强件1151分别连接凹槽部115的顶端,能够提高凹槽部115的承力能力,使得传动更稳定。
如图7、10所示,第二传动单元120还包括挠性件123,挠性件123与第二旋转件122配合连接,构成挠性传动机构,配合部121设置于挠性件123上,配合部121通过挠性件123与第二旋转件122传动连接,第二旋转件122为传动轮。
在本实施例中,第二传动单元120是通过挠性连接的原理将直线运动A转化为第二旋转运动C的。配合部121作直线运动A时带动挠性件123做直线运动A。挠性件123则带动第二旋转件122作第二旋转运动C。挠性件123可以为传动带、链条等常见结构,第二旋转件122也可以为传动轮、链轮等常见结构。
通过设置挠性件123连接配合部121和第二旋转件122,将配合部121的运动转化为挠性件123的运动进而转化为第二旋转件122的转动,传动效果好,传动强度大。
如图10、11所示,挠性件123在第二旋转件122之间设有开口1231,配合部121自身可伸缩,伸缩方向沿直线运动方向,且配合部121沿自身伸缩方向的两端分别连接于挠性件123上开口1231的两端,配合部本体1211通过自身伸缩以调节挠性件123的张紧程度。
在本实施例中,挠性件123留有供配合部121安装的开口1231,配合部121两端分别连接挠性件123开口1231的两端挠性件123闭合。且配合部121可沿直线运动A方向伸缩。
配合部121嵌入至挠性件123内,将挠性件123封闭,与挠性件123紧密连接,传动效果更好。配合部121可沿直线运动A方向伸缩,可通过伸缩保证挠性件123张紧。
如图8、11所示,配合部121包括配合部本体1211和张紧调节结构1213,配合部本体1211包括杆件和两个调节件1214,杆件的长度延伸方向形成配合部本体1211自身的伸缩方向,两个调节件1214反向螺纹连接于杆件上,并间隔设置,形成调节组件沿自身伸缩方向的两端,通过驱动杆件旋转调节两个调节件1214之间的间距,实现调节组件的伸缩,张紧调节结构1213设置于杆件上露出于两个调节件1214的部分的表面。
在本实施例中,配合部121的伸缩是通过张紧调节结构1213实现的,配合部本体1211的杆件两端方向相反的螺纹,其两端连接有互为反向螺纹连接的调节件1214,张紧调节结构1213设置于杆件中部不与调节件1214连接的部分,用于驱动杆件旋转,从而使得杆件两端同时旋入或者旋出调节件1214,实现配合部121整体的长度的减少和增大。
张紧调节结构1213为自配合部本体1211凸出的结构,通过对其作用使得配合部本体1211旋转。
此处的张紧调节结构1213即为上述用于与连接部113的凹槽部115配合的定位结构1212。该部件同时用于连接配合和张紧调节,可使得配合部121的结构紧凑,不额外占用挠性件123以外的空间,避免对挠性件123的运动造成干涉。
如图8、11所示,张紧调节结构1213被设置为能够供用于旋转的工具进行对接。
本实施例中,张紧调节结构1213为螺母型结构,可使用常见的扳手等工具对接旋转,便于调节。
如图8、11所示,配合部本体1211还包括与调节件1214对应设置的锁紧件1215,锁紧件1215通过螺纹连接于杆件上,并抵接于对应的调节件1214。两个调节件1214分别设置于杆件的两端。
在本实施例中,配合部本体1211的杆件上还包括与杆件两端螺纹匹配的锁紧件1215,锁紧件1215抵接于于调节件1214的内侧,用于对调节件1214进行限位。
当调节件1214旋转至合适的长度使得整个挠性件123张紧时,锁紧件1215可通过向对应侧的调节件1214旋转移动挤压并将调节件1214限位,可提高张紧后的稳定性。
在其他实施例中,也可以仅在一端设置锁紧件1215。
调节件1214上设有用于与开口1231的端部连接的连接孔1216。方便与挠性件123开口1231的端部连接。
在其他实施例中,调节件1214与挠性件123也可通过其他可拆卸连接,或者直接通过焊接等固定连接方式连接。
如图10所示,位于第二旋转件122之间的挠性件123由并列设置的第一配合段1232和第二配合段1233组成,第一配合段1232和第二配合段1233上均分别设有配合部121,连接部113通过其中一个配合部121连接。
本实施例中,挠性件123以与第二旋转件122连接处的位置为分界分为为第一配合段1232和第二配合段1233。第一配合段1232和第二配合段1233平行设置并相互连接。二者分别在第二旋转件122的上侧和下侧与第二旋转件122配合。只需要其中一个配合段上的配合部121与连接部113配合,即可起到相应的传动作用。而另一个配合段的配合部121则仅起到调节该段张紧的效果。通过从上下两侧同步调节,能够避免单侧调节所导致的第二旋转件122不必要的转动,保证第二旋转件122保持固定角度不变的情况下实现带执行单元130。
如图7至10所示,第一传动单元110还包括滑动件112,连接部113设置于滑动件112上并与滑动件112随动,第一旋转件111通过滑动件112与连接部传动连接。第一旋转件111为丝杆,丝杆与滑动件112构成丝杠副。
在本实施例中,滑动件112通过导轨114滑动,导轨114平行于第一旋转件111并设置在第一旋转件111的两侧。
采用丝杠副结构与动力单元101连接进行传动,可使得动力单元101能够仅通过旋转即可实现第
一传动单元110的直线运动,在这一过程中,丝杆使得动力单元101的旋转运动在转化为滑动件112的直线运动时可以得到降速,从而控制举升平台300升降的速度及将动力放大,从而可以使用功率和尺寸较小的动力单元,降低动力单元的尺寸。动力单元101包括电机,本实施例中,电机为伺服电机。伺服电机精度高,能够精准的驱动凸轮131转动到位,实现精准升降。
如图13、14所示,执行单元130包括凸轮131,凸轮131的一端连接于第二旋转件122的旋转轴上,并随该旋转轴同步转动,凸轮131的另一端上设有朝向举升平台300的伸出部132,伸出部132伸入设置于举升平台300上的滑槽133,并可在滑槽133内滑动。
伸出部132位于凸轮131的凸出端,并卡设在水平设置的滑槽133中,当凸轮131转动时,凸轮131凸出端水平方向上的运动转化为伸出部132在滑槽133内的运动从而不会作用到举升平台300,使得举升平台300只能受到凸轮131垂直方向上的力的作用。最终避免了举升平台300在水平方向的运动,提高升降效果。当凸轮131的凸出端位于最低点时,举升平台300位于原点位,当凸轮131经过旋转180度后,凸出端位于最高点,举升平台位于最高位。
本实施例的举升机构100在运行时,通过动力单元101驱动第一旋转件111的丝杆旋转,带动滑动件112由自动力单元101最远侧启动并开始向靠近动力单元101移动,此时凸轮的凸出端位于最下端,举升平台位于原点位。(即图5、6、7状态)
以图7为例,当举升平台300上升时,滑动件112逐步移动至靠近动力单元101的最大极限位置时,凸轮131则随着第二旋转件122的旋转按照逆时针方向逐步旋转至其凸出端位于最高位,此时举升平台300位于最高位。而当举升平台300下降时,滑动件112则会自靠近动力单元101的最大极限位置向远离动力单元101的方向运动,凸轮131则相应的做顺时针旋转直至其凸出端位于最下方,此时举升平台300回到原点位。本实施例的举升机构100就是在这两个点位之间做往复运动,凸轮131也仅在该180度的范围内往复旋转。
如图15、16所示,本实施例的换电设备1000除了上述举升装置100以外,还设有导向机构400辅助举升平台300升降并在升降过程中进行导向。导向机构400包括设置在换电设备1000中未设置有举升机构的两个侧面的滑动槽401和设置在举升平台300对应面的滑块402。滑动槽401垂直设置,滑块402在水平方向上限位于滑动槽401并在垂直方向上可在滑动槽401上滑动,当举升平台300升降时,导向机构400对其导向保证其垂直升降没有水平方向的位移。
本实施例还提供一种包含了上述换电设备1000的换电站。该换电站能够为轻卡、重卡等工程车辆换电。
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这些仅是举例说明,在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改。因此,本发明的保护范围由所附权利要求书限定。
Claims (19)
- 一种换电设备,其特征在于,所述换电设备包括设备框架、举升平台和两个举升装置,所述举升平台与所述设备框架可升降连接,两个所述举升装置设置于所述设备框架上,并分别位于所述举升平台的两相对侧,各所述举升装置分别与所述举升平台的相应侧连接,并通过同步动作以驱动所述举升平台升降,所述举升平台用于放置电池包。
- 如权利要求1所述的换电设备,其特征在于,所述设备框架具有容纳空间,所述容纳空间具有朝向所述电池包方向的开口,所述举升平台设置于所述容纳空间内。
- 如权利要求2所述的换电设备,其特征在于,所述设备框架具有相对设置的两个纵梁以及间隔设置于两个所述纵梁之间的横梁,所述横梁和所述纵梁围成所述容纳空间,两个举升装置分别设置于两个所述横梁上。
- 如权利要求3所述的换电设备,其特征在于:两个所述纵梁沿所述换电设备的行走方向延伸;和/或,所述换电设备还具有行走机构,所述行走机构分布于两个所述纵梁上,并位于两个所述横梁的外侧。
- 如权利要求2-4任意一项所述的换电设备,其特征在于,当所述举升平台降低至原点位时,所述举升平台用于放置所述电池包的放置面低于所述容纳空间朝向所述电池包的一端的端面;当所述电池包被放置于所述举升平台上时,沿所述举升平台的升降方向,所述电池包在所述换电设备上的投影在所述容纳空间所包围的范围内。
- 如权利要求2-5任意一项所述的换电设备,其特征在于,所述设备框架设有开口朝向所述举升平台的举升方向的凹陷部,所述凹陷部与所述容纳空间相连通,用于搬运设备伸入所述容纳空间以转移所述电池包,所述凹陷部的下沿低于所述举升平台上用于放置所述电池包的放置面。
- 如权利要求6所述的换电设备,其特征在于,所述凹陷部和所述举升装置位于所述举升平台的不同侧。
- 如权利要求6或7所述的换电设备,其特征在于,所述举升平台上形成有电池包转移通道,所述电池包转移通道从所述举升平台上用于放置所述电池包的放置面向远离所述电池包的方向延伸,所述电池包转移通道的端部经由所述凹陷部与所述换电设备外部相通。
- 如权利要求8所述的换电设备,其特征在于,所述举升平台具有平台底座以及设置于所述平台底座上的托盘和辅助支撑机构,所述辅助支撑机构与所述托盘间隔设置,所述辅助支撑机构与所述托盘之间的空间形成所述电池包转移通道。
- 如权利要求1-9项中任一所述的换电设备,其特征在于,所述举升装置包括依次传动连接的动力单元、第一传动单元、第二传动单元和执行单元:所述动力单元用于输出第一旋转运动;所述第一传动单元用于将所述第一旋转运动转化为直线运动;所述第二传动单元用于将所述直线运动转化为第二旋转运动,并带动执行单元同步旋转,以驱动所述举升平台升降。
- 如权利要求10所述的换电设备,其特征在于,所述第一旋转运动的旋转轴线方向和所述直线运动的运动方向均沿所述举升平台的一侧延伸,所述第二旋转运动的旋转轴线方向指向所述举升平台。
- 如权利要求10或11所述的换电设备,其特征在于,所述第一传动单元包括传动连接的第一旋转件和连接部,所述第二传动单元包括传动连接的配合部和第二旋转件;所述第一旋转件与所述动力单元传动连接,在所述动力单元的带动下做第一旋转运动,并驱动所述连接部做直线运动;所述连接部与所述配合部连接,带动所述配合部做直线运动,并带动所述第二旋转件做第二旋转运动;所述执行单元与所述第二旋转件连接,并随所述第二旋转件同步旋转。
- 如权利要求12所述的换电设备,其特征在于,所述举升装置通过位于所述举升平台一侧的连接梁设置于设备框架上,所述动力单元和所述第一传动单元的第一旋转件设置于所述连接梁上背离所述举升平台的一侧,所述第二传动单元和所述执行单元设置于所述连接梁上朝向所述举升平台的一侧,所述连接梁上开设有用于所述第一传动单元与所述第二传动单元之间连接的贯通口,所述第一传动单元的所述连接部穿过所述贯通口与所述配合部连接。
- 如权利要求13所述的换电设备,其特征在于,所述配合部具有配合部本体以及形成于所述配合部本体表面并沿不同于所述直线运动方向凸起或凹陷的定位结构;所述连接部能够沿所述直线运动方向与所述定位结构相接触,和/或,所述连接部在垂直于所述直线运动的方向上与所述定位结构间隙配合。
- 如权利要求14所述的换电设备,其特征在于,所述第二传动单元还包括挠性件,所述挠性件与所述第二旋转件配合连接,构成挠性传动机构,所述配合部设置于所述挠性件上,所述配合部通过所述挠性件与所述第二旋转件传动连接;和/或,所述第二旋转件为传动轮,所述传动轮与所述连接梁可转动连接。
- 如权利要求15所述的换电设备,其特征在于,所述挠性件在所述第二旋转件之间设有开口,所述配合部自身可伸缩,伸缩方向沿所述直线运动方向,且所述配合部沿自身伸缩方向的两端分别连接于所述挠性件上所述开口的两端,所述配合部本体通过自身伸缩以调节所述挠性件的张紧程度。
- 如权利要求16所述的换电设备,其特征在于,所述配合部包括配合部本体和张紧调节结构, 所述配合部本体包括杆件和两个调节件,所述杆件的长度延伸方向形成所述配合部本体自身的伸缩方向,两个所述调节件反向螺纹连接于所述杆件上,并间隔设置,形成所述调节组件沿自身伸缩方向的两端,通过驱动杆件旋转调节两个所述调节件之间的间距,实现所述调节组件的伸缩,所述张紧调节结构设置于所述杆件上露出于两个所述调节件的部分的表面。
- 如权利要求13-17任意一项所述的换电设备,其特征在于,所述第一传动单元还包括滑动件,所述滑动件可相对于所述连接梁在所述直线运动方向上运动,所述连接部设置于所述滑动件上并与所述滑动件随动,所述第一旋转件通过所述滑动件与所述连接部传动连接,所述第一旋转件为丝杆,所述丝杆与所述滑动件构成丝杠副;和/或,所述动力单元包括电机,所述电机设置于所述连接梁上,优选所述电机为伺服电机;和/或,所述执行单元包括凸轮,所述凸轮上设有朝向所述举升平台的伸出部,所述伸出部伸入设置于所述举升平台上的滑槽,并可在所述滑槽内滑动。
- 一种换电站,其特征在于,包括如权利要求1-18项中任一所述的换电设备。
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| CN212861163U (zh) * | 2020-09-11 | 2021-04-02 | 蓝谷智慧(北京)能源科技有限公司 | 一种换电小车及换电站 |
| CN218228707U (zh) * | 2022-04-02 | 2023-01-06 | 奥动新能源汽车科技有限公司 | 换电设备及包含其的换电站 |
| CN115837859A (zh) * | 2022-04-02 | 2023-03-24 | 奥动新能源汽车科技有限公司 | 换电设备及包含其的换电站 |
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