WO2023184768A1 - Water chiller unit - Google Patents

Water chiller unit Download PDF

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Publication number
WO2023184768A1
WO2023184768A1 PCT/CN2022/103198 CN2022103198W WO2023184768A1 WO 2023184768 A1 WO2023184768 A1 WO 2023184768A1 CN 2022103198 W CN2022103198 W CN 2022103198W WO 2023184768 A1 WO2023184768 A1 WO 2023184768A1
Authority
WO
WIPO (PCT)
Prior art keywords
oil
casing
wall
bearing
storage component
Prior art date
Application number
PCT/CN2022/103198
Other languages
French (fr)
Chinese (zh)
Inventor
曹成林
魏文鹏
丛辉
冯旭
马振
Original Assignee
青岛海信日立空调系统有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202220753029.7U external-priority patent/CN217080865U/en
Priority claimed from CN202220753067.2U external-priority patent/CN217082998U/en
Priority claimed from CN202220752633.8U external-priority patent/CN217080863U/en
Priority claimed from CN202210344359.5A external-priority patent/CN114790997B/en
Priority claimed from CN202220752641.2U external-priority patent/CN217080864U/en
Priority claimed from CN202220752590.3U external-priority patent/CN217058041U/en
Priority claimed from CN202220753142.5U external-priority patent/CN217327723U/en
Application filed by 青岛海信日立空调系统有限公司 filed Critical 青岛海信日立空调系统有限公司
Priority to CN202280047129.0A priority Critical patent/CN117597520A/en
Publication of WO2023184768A1 publication Critical patent/WO2023184768A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/10Centrifugal pumps for compressing or evacuating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/05Shafts or bearings, or assemblies thereof, specially adapted for elastic fluid pumps
    • F04D29/056Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/06Lubrication
    • F04D29/063Lubrication specially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/58Cooling; Heating; Diminishing heat transfer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • F25B1/04Compression machines, plants or systems with non-reversible cycle with compressor of rotary type
    • F25B1/053Compression machines, plants or systems with non-reversible cycle with compressor of rotary type of turbine type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B31/00Compressor arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B31/00Compressor arrangements
    • F25B31/02Compressor arrangements of motor-compressor units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/40Fluid line arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B43/00Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
    • F25B43/02Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant

Definitions

  • the present disclosure relates to the technical field of chillers, and in particular to improvements in the structure of chillers.
  • an oil circuit cooling device is provided, and the cooling device uses an external plate heat exchanger, which exchanges heat with the refrigerant pipe group. Then it is connected to multiple external pipelines, which are inserted into the holes at different positions of the centrifugal compressor casing to lubricate the bearings at different positions through the lubricating oil dripping from the oil pipes.
  • external pipelines are usually sealed with threads or gaskets.
  • Leakage affects the normal operation of the unit; and during the production, transportation, installation and maintenance of the compressor, it is easy to cause the external pipeline to be bumped, and in severe cases, it may break, which not only affects the appearance of the compressor, but also affects the unit. of normal operation.
  • the present disclosure provides a chiller.
  • the chiller includes: a casing; a compressor placed in the casing; a first rotating shaft located in the casing, with a first front bearing and a first rear bearing provided at both ends; a second rotating shaft located in the casing.
  • a bearing assembly is configured in the casing; the chiller also includes: a first oil storage component above the casing; a second oil storage component in the casing and connected to the first oil storage component.
  • the components are connected through an oil supply line.
  • the oil supply line includes a main oil supply section, which is formed in the casing wall.
  • a cooling device is provided on the main oil supply line; a bearing lubricating oil line channel, which at least includes: A first lubricating oil passage connects the first oil storage component and the bearing assembly and is formed in the bearing seat corresponding to the casing wall and the bearing assembly; a second rear lubricating oil passage is formed in the casing wall and on the rear bearing seat, connecting the first oil storage component and the first rear bearing: a second front lubricating oil path is formed on the casing wall and the front bearing seat, connecting the first oil storage component and the first rear bearing.
  • the first front bearing; the oil flowing out of the second oil storage component enters the first oil storage component through the cooling device, and the oil in the first oil storage component passes through the first lubricating oil passage and the third oil storage component.
  • the second rear lubricating oil channel and the second front lubricating oil channel respectively enter the bearing assembly, the first rear bearing, and the first front bearing to lubricate them.
  • Figure 1 is a schematic diagram of the overall structural cycle of a chiller according to some embodiments.
  • Figure 2 is a three-dimensional structural view of a centrifugal compressor of a chiller according to some embodiments
  • Figure 3 is a cross-sectional view of the internal structure of a centrifugal compressor of a chiller according to some embodiments
  • Figure 4 is a cross-sectional view of the overall internal oil circuit structure of the centrifugal compressor of the chiller according to some embodiments
  • Figure 5 is an enlarged view of part A of Figure 4.
  • Figure 6 is a schematic structural diagram of the first high-speed shaft lubricating oil channel of the centrifugal compressor of the chiller according to some embodiments;
  • Figure 7 is a schematic structural diagram of the first lubricating oil circuit of the centrifugal compressor of the chiller according to some embodiments.
  • Figure 8 is a schematic structural diagram of a low-speed front seal structure of a centrifugal compressor of a chiller according to some embodiments
  • Figure 9 is a schematic structural diagram of the second rear lubricating oil circuit of the centrifugal compressor of the chiller according to some embodiments.
  • Figure 10 is a structural schematic diagram of a low-speed rear seal structure of a centrifugal compressor of a chiller according to some embodiments
  • Figure 11 is a schematic structural diagram of the interior of the motor housing of the centrifugal compressor of the chiller according to some embodiments.
  • Figure 12 is a schematic structural diagram of the cooling device of the centrifugal compressor of the chiller arranged inside the motor housing according to some embodiments;
  • Figure 13 is a structural schematic diagram 1 of an embodiment of the oil supply oil circuit of the centrifugal compressor of the chiller according to some embodiments;
  • Figure 14 is a schematic structural diagram 2 of an embodiment of the oil supply oil circuit of the centrifugal compressor of the chiller according to some embodiments;
  • Figure 15 is a structural schematic diagram three of an embodiment of the oil supply oil circuit of the centrifugal compressor of the chiller according to some embodiments;
  • Figure 16 is a schematic structural diagram 4 of an embodiment of the oil supply circuit of the centrifugal compressor of the chiller according to some embodiments;
  • Figure 17 is a schematic structural diagram of the oil inlet sealing structure of the oil supply oil circuit of the centrifugal compressor of the chiller according to some embodiments;
  • Figure 18 is a schematic diagram of the connection structure between the cooling device of the centrifugal compressor of the chiller and the refrigerant circulation system according to some embodiments.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include one or more of these features. In the description of the embodiments of the present disclosure, unless otherwise specified, "plurality" means two or more.
  • connection and its derivatives may be used.
  • some embodiments may be described using the term “connected” to indicate that two or more components are in direct physical or electrical contact with each other.
  • the embodiments disclosed herein are not necessarily limited by the content herein.
  • At least one of A, B and C has the same meaning as “at least one of A, B or C” and includes the following combinations of A, B and C: A only, B only, C only, A and B The combination of A and C, the combination of B and C, and the combination of A, B and C.
  • a and/or B includes the following three combinations: A only, B only, and a combination of A and B.
  • the term “if” is optionally interpreted to mean “when” or “in response to” or “in response to determining” or “in response to detecting,” depending on the context.
  • the phrase “if it is determined" or “if [stated condition or event] is detected” is optionally interpreted to mean “when it is determined" or “in response to the determination" or “on detection of [stated condition or event]” or “in response to detection of [stated condition or event]”.
  • parallel includes absolutely parallel and approximately parallel, and the acceptable deviation range of approximately parallel may be, for example, a deviation within 5°;
  • perpendicular includes absolutely vertical and approximately vertical, and the acceptable deviation range of approximately vertical may also be, for example, Deviation within 5°.
  • equal includes absolute equality and approximate equality, wherein the difference between the two that may be equal within the acceptable deviation range of approximately equal is less than or equal to 5% of either one, for example.
  • the refrigerant circulation system is mainly composed of a centrifugal compressor, an evaporator 700, a condenser 600 and a throttling device (not shown in the figure) connected through a refrigerant pipe group; the centrifugal chiller also includes a lubrication system, an electronic control system, etc.
  • FIG 1 is a schematic diagram of the overall structural cycle of the chiller in an embodiment of the present disclosure. Its working principle is shown in Figure 1.
  • the water vapor in the user's room enters the evaporator 700 along the waterway through the end of the air conditioner. At this time, the temperature of the water is relatively high, and the user The water on the other side is called chilled water.
  • the low-pressure refrigerant liquid in the evaporator 700 exchanges heat with the chilled water to become refrigerant vapor.
  • the refrigerant vapor enters the compressor through the compressor inlet.
  • the high-speed rotation of the compressor impeller compresses the low-pressure refrigerant vapor into high-pressure refrigerant vapor.
  • the high-pressure refrigerant vapor enters the condenser.
  • the cooling water in the condenser 600 and the condenser 600 performs heat exchange to become high-pressure refrigerant liquid.
  • the cooling water pipe is connected to the outdoor cooling tower, and the water in the cooling tower performs heat exchange with the air.
  • the high-pressure refrigerant liquid changes to low-pressure refrigerant liquid through the throttling device and enters the evaporator 700 to exchange heat with the chilled water to achieve circulation.
  • the lubricating oil system mainly provides lubrication to the centrifugal compressor.
  • the electronic control system controls the start and stop of the compressor speed, detects the operating pressure and temperature of the unit, and opens and closes various valves on the unit.
  • Figure 2 is a three-dimensional structural view of the centrifugal compressor of the chiller in the embodiment of the present disclosure.
  • Figure 3 is a cross-sectional view of the internal structure of the centrifugal compressor of the chiller in the embodiment of the present disclosure.
  • Figure 4 is a centrifugal compressor of the chiller in the embodiment of the present disclosure. Cross-sectional view of the overall internal oil circuit structure. As shown in Figures 2, 3 and 4, the main structure of the centrifugal compressor includes: casing 100;
  • the first rotating shaft 130 is a low-speed shaft, and the first front bearing 131 and the first rear bearing 132 are respectively arranged at both ends of the first rotating shaft 130;
  • the second rotating shaft 140 is a high-speed shaft, and bearing assemblies are supported at both ends of the second rotating shaft 140 .
  • the casing 100 includes a motor casing 120 and a volute 110.
  • the contact surfaces of the motor casing 120 and the volute 110 may be connected by screws, wherein the motor casing 120 includes a casing body 121 and an arrangement.
  • the shell body 121 is a cylinder, and its material is cast iron.
  • the front end cover 122 is correspondingly blocked and fixed on the front side of the shell body 121; the rear end cover 123 is correspondingly arranged at the rear side of the shell body 121.
  • the volute 110 is butt-fitted with the front end cover 122 to form a connected accommodation space between the motor casing 120 and the volute 110 .
  • a motor cavity is formed inside the motor case 120, and a volute 110 cavity is formed inside the volute 110, and the two cavities are connected to each other.
  • a first rotating shaft 130 is provided inside the motor housing 120.
  • the first rotating shaft 130 is a low-speed shaft.
  • a low-speed front bearing seat 133 and a low-speed rear bearing seat are installed at the front end cover 122 and the rear end cover 123 respectively.
  • a low-speed front bearing 131 and a low-speed rear bearing 132 are respectively provided in the low-speed front bearing seat 133 and the low-speed rear bearing seat 134.
  • the two ends of the first rotating shaft 130 are correspondingly between the first front bearing 131 and the first rear bearing 132. Turn the connection.
  • the low-speed front bearing seat 133 and the low-speed rear bearing seat 134 can be directly integrated with the front end cover 122 and the rear end cover 123 respectively during molding.
  • the first rotating shaft 130 extends along the length direction of the motor housing 120, and partially extends from the motor housing 120 into the interior of the volute 110 that is mated with the motor housing 120.
  • a transmission gear set is provided in the volute case 110, and the transmission gear set at least includes The large gear and the small gear mesh with the large gear.
  • the large gear is connected to the first rotating shaft 130 and the small gear is connected to the second rotating shaft 140.
  • the large gear meshes with the small gear.
  • a second front bearing 142 and a second rear bearing 141 are provided at both ends of the second rotating shaft 140 to support the second rotating shaft 140.
  • the impeller structure is also connected to the second rotating shaft 140.
  • the second front bearing 142 is installed in the high-speed front bearing seat 144
  • the second rear bearing 141 is installed in the second rear bearing seat 143 .
  • the second front bearing seat 144 and the second rear bearing seat 143 can be directly integrally formed with the volute 110 .
  • the second rear bearing 141 is located below the first front bearing 131 and is arranged up and down from the first front bearing 131 .
  • both the second rotating shaft 140 and the first rotating shaft 130 rotate and rub against the bearings. If the bearing assembly does not receive good lubrication during long-term operation, the bearings will wear. Therefore, the chiller in this embodiment The bearings connected on the second rotating shaft 140 and the first rotating shaft 130 need to be lubricated.
  • the lubricating oil system is optimized and the entire lubricating oil pipeline is designed to be built-in, so that all lubricating oil circuits are evenly connected.
  • the entire lubricating oil pipeline is designed to be built-in, so that all lubricating oil circuits are evenly connected.
  • a first oil storage component 150 and a second oil storage component 160 for storing lubricating oil are correspondingly provided during installation.
  • the first oil storage component 150 is arranged above the inside of the casing 100 during installation.
  • the first oil storage component 150 is arranged at the top position of the volute 110.
  • the first oil storage component 150 is cast into the volute 110, and the first oil storage component 150 is arranged at the top of the volute 110 to facilitate its operation.
  • Lubricating oil is delivered to the bearings in the cavity of the volute 110 and the motor cavity located below it.
  • FIG 13 is a schematic structural diagram 1 of an implementation of the oil supply oil circuit of the centrifugal compressor of the chiller in the embodiment of the present disclosure.
  • the second oil storage component 160 is connected to the first oil storage component 150 through an oil supply oil path 900.
  • the oil supply oil path 900 is built in the casing 100.
  • An oil supply device 191 is connected to the oil line between the component 160 and the first oil storage component 150, and the lubricating oil is delivered to the first oil storage component 150 through the oil supply device 191.
  • the oil supply device 191 is an oil pump to provide lubricating oil delivery and pressing power.
  • the oil supply path 900 of the first oil storage component 150 and the second oil storage component 160 is also provided with an oil filter 192 connected to the oil pump, which is mainly used to filter oil impurities in the lubricating oil and prevent the lubricating oil from being contaminated. Impurities block the lubricating oil pipeline and affect the normal lubrication of the bearings.
  • the second oil storage component 160 is arranged at the bottom of the volute 110 and is opposite to the first oil storage component 150 . It is the main oil supply tank and has a large amount of lubricating oil inside.
  • both the first oil storage component 150 and the second oil storage component 160 By arranging both the first oil storage component 150 and the second oil storage component 160 to be built into the volute 110, the internal arrangement of the oil tank that mainly stores oil is realized, thereby avoiding the oil tank from being damaged during transportation. .
  • the chiller is further provided with:
  • Bearing lubricating oil channel which at least includes:
  • the first lubricating oil path is a high-speed lubricating oil path, which connects the first oil storage component 150 and the second rotating shaft bearing assembly to lubricate the second rotating bearing assembly; the second Rear lubricating oil path 300.
  • the second rear lubricating oil path 300 is a low-speed rear lubricating oil path, which connects the first oil storage component 150 and the first rear bearing 132 to lubricate the first rear bearing 132;
  • the second front lubricating oil path 400 is a low-speed rear lubricating oil path, which connects the first oil storage component 150 and the first front bearing 131 to lubricate the first front bearing 131 ; Among them, the lubricating oil flowing out of the second oil storage component 160 enters the first oil storage component 150 through the cooling device 800, and the lubricating oil in the first oil storage component 150 passes through the first lubricating oil passage and the second rear lubricating oil passage 300.
  • the second front lubricating oil passage 400 enters the bearing assembly, the first rear bearing 132 and the first front bearing 131 respectively and lubricates them.
  • the lubricating oil flowing out from the second oil storage component 160 has a relatively high temperature. Therefore, it must be cooled by the cooling device 800 before each bearing is lubricated.
  • the first oil storage component 150 functions as an intermediate carrier of the cooled lubricating oil, and is used to transport the lubricating oil cooled by the cooling device 800 to the first lubricating oil path and the second rear lubricating oil path through the bearing lubricating oil path.
  • Lubricating oil passage 300 and second front lubricating oil passage 400 Through the structure of the lubricating oil path connected with the first oil storage component 150, the lubrication of the second rotating shaft bearing assembly and the first rotating shaft bearing assembly is achieved, ensuring the lubrication effect of the bearings.
  • the lubricating oil in the first lubricating oil path, the second rear lubricating oil path 300 and the second front lubricating oil path 400 can flow downward smoothly and quickly under the force of gravity and oil pressure. to the corresponding bearing position to ensure the lubrication effect of each bearing.
  • the first lubricating oil path, the second front lubricating oil path 400 and the second rear lubricating oil path 300 that constitute the bearing lubricating oil path are all formed on the wall of the casing 100 .
  • molded on the wall of the casing 100 means that it can be formed in the wall of the casing 100 , on the inner wall of the casing 100 , or on the outer wall of the casing 100 .
  • the first lubricating oil passage may be formed within the wall of the housing 100 .
  • the second rear lubricating oil passage 300 used to lubricate the first rear bearing 132 is arranged on the outer wall of the casing 100 or within the wall of the casing 100 .
  • the second front lubricating oil passage 400 can be arranged in the wall of the casing 100 or on the inner wall surface of the casing 100 .
  • the first oil storage component 150 and the second oil storage component 160 for storing oil are built inside the casing 100, and at the same time, the first oil storage component 150 and the second oil storage component 160 are connected to each other.
  • the main oil supply section 911 of the oil supply path between them is built-in and molded in the casing wall.
  • the cooling device 800 is also arranged correspondingly on the main supply section 911 and is also built inside the casing 100 to realize the oil storage components and The main oil supply section 911 and the cooling device 800 are built-in.
  • the first lubricating oil path, the second front lubricating oil path 300 and the second rear lubricating oil path 400 that constitute the bearing lubricating oil path for lubricating the bearings are all molded into the casing wall and the corresponding bearing seat.
  • all lubricating oil circuits are integrated into the casing 100 of the compressor, realizing the built-in and integrated setting of the oil circuits on the casing 100 of the compressor, eliminating the need to design external oil connections. Pipes, avoiding the need to connect multiple external pipelines when using an external oil cooler, which can easily cause pipeline leakage, collision, and damage.
  • the lubricating oil can be lubricated to the corresponding bearings under the guidance of the oil path, thereby improving the bearing lubrication effect. better.
  • the first lubricating oil passage includes: a bearing assembly of the second rotating shaft 140 .
  • the lubrication of the bearing assembly of the second rotating shaft 140 is mainly achieved through the first lubricating oil passage, which communicates with the first oil storage component 150 and the bearing assembly to lubricate the bearing assembly; in some embodiments, the The bearing assembly is a high-speed bearing assembly.
  • the first lubricating oil passage includes:
  • the first high-speed shaft lubricating oil channel 200 connects the second front bearing 142 and the first oil storage component 150, and is composed of the first high-speed closed flow channel 210 formed on the inner wall of the volute 110 and the second high-speed front bearing seat 144.
  • the high-speed closed flow channels 220 are formed by butt joints and are arranged perpendicularly to the second front bearing 142 .
  • the first high-speed shaft lubricating oil passage 200 includes a first protruding rib group formed on the inner wall of the volute 110.
  • the first protruding rib group includes two first protruding ribs, and the two first protruding ribs are arranged oppositely. It is arranged extending from top to bottom along the high speed direction of the volute 110 and extends to the position of the second front bearing seat 144 .
  • the first raised rib group also includes: a first connecting rib, which connects two first raised ribs to close the two first raised ribs and cooperate with the inner wall of the volute 110 to form a first high-speed closed flow channel 210.
  • the second closed flow channel 220 is formed in the second front bearing seat 144, and the second front bearing seat 144 has an annular high-speed bearing mounting portion.
  • the second closed flow channel 220 and the first closed flow channel 210 are butt matched.
  • the lubricating oil flowing out from the first oil storage component 150 enters the first closed flow channel 210, enters the second closed flow channel, and then enters the second front bearing 142 to lubricate the second front bearing 142.
  • Bearing 142 is lubricated.
  • the first high-speed closed flow channel 210 and the second closed flow channel 220 are collinear, so that the entire first high-speed shaft lubricating oil channel 200 formed by them is arranged perpendicular to the second front bearing 142 , in this way, when the motor is powered off and shut down, the lubricating oil can also lubricate the second front bearing 142 under the action of gravity to avoid wear of the second front bearing 142 .
  • the second oil storage component 160 When arranged, the second oil storage component 160 is arranged below the second front bearing 142 and the second rear bearing 141 , and its length extends at least from the second front bearing 142 to the second rear bearing 141 .
  • the second oil storage component 160 is located below to realize the oil return function of lubricating oil.
  • the second high-speed shaft lubricating oil channel 500 is connected with the first high-speed shaft lubricating oil channel 200 and the second rear bearing 141 respectively.
  • the second high-speed shaft lubricating oil channel 500 is a branch lubricating oil channel leading from the first high-speed shaft lubricating oil channel 200, which can divert part of the lubricating oil in the first high-speed shaft lubricating oil channel 200 to the second high-speed shaft lubricating oil.
  • the second rear bearing 141 communicated with the second rear bearing 141 is then lubricated.
  • the second high speed shaft lubricating oil passage 500 includes:
  • the first high-speed rear oil passage 510 is formed on the front wall of the volute 110 and is formed by extending downward from the first high-speed shaft lubricating oil passage 200 .
  • first high-speed rear oil passage 510 When the first high-speed rear oil passage 510 is connected, it is connected to one side of the first closed flow passage 210 and includes a first bent oil passage 511, a second raised rib group 512, and a second bent oil passage 514 that are connected to each other. , the third raised rib group 513 and the second rear oil passage 520.
  • the first bent oil passage 511 is arranged transversely on the inner wall of the volute 110 and is formed by the second protruding rib group 512 on the inner wall of the volute 110 and the inner wall of the volute 110 .
  • the second raised rib group 512 includes two second raised ribs and a second connecting rib connecting the second raised ribs.
  • the second connecting rib cooperates with the two second raised ribs and the inner wall of the volute 110 to form a second connecting rib.
  • the second bent oil passage 514 is arranged vertically and is formed by the third protruding rib group 513 on the inner wall of the volute 110 and the inner wall of the volute 110 .
  • the third raised rib group 513 includes two third raised ribs and a third connecting rib connecting the third raised ribs.
  • the third connecting rib cooperates with the two second raised ribs and the inner wall of the volute 110 to form a third connecting rib. 2. Bend oil passage 514.
  • the second rear oil passage 520 is formed in the second rear bearing seat 143 , and the second rear bearing seat 143 is arranged at the rear wall surface of the volute 110 .
  • a second rear bearing 141 installation cavity is formed in the second rear bearing seat 143, and a second rear oil passage 520 penetrates from the outer side of the second rear bearing seat 143 into the second rear bearing 141 installation cavity, so that the lubricating oil can be directly By its introduction into the second rear bearing 141 mounted inside it, the second rear bearing 141 is lubricated.
  • the connecting oil passage 530 is formed by sealing ribs 531 and extends from the front wall of the volute 110 to the rear wall of the volute 110. It is arranged suspended inside the cavity of the volute 110, and its two ends are connected to the first rear oil passage 510 respectively. , the second rear oil passage 520 is connected.
  • the sealing ribs 531 include a plurality of pieces extending from the front wall of the volute 110 to the rear wall of the volute 110.
  • the plurality of sealing ribs 531 are connected to each other to form a sealed connecting oil passage 530.
  • the lubricating oil flowing out of the first rear oil passage 510 can be transported to the second rear oil guide passage through the connecting oil passage 530 to lubricate the second rear bearing 141 .
  • the second oil storage component 160 is arranged below the second rear bearing 141. During the high-speed rotation of the second rotating shaft 140, the second oil storage component 160 is located in a matching position between the second rear bearing 141 and the second rotating shaft 140. The lubricating oil in the gap will be thrown into the second oil storage component 160 below to realize the collection and return of lubricating oil.
  • a second rear lubricating oil passage 300, a casing oil passage 310 and a first rear bearing seat are correspondingly arranged inside the centrifugal compressor. Oil passage.
  • the second rear lubricating oil passage 300 connects the first oil storage component 150 and the first rear bearing 132.
  • the second rear lubricating oil passage 300 includes:
  • the casing oil channel is formed on the wall of the casing 100.
  • the casing 100 flow channel extends from the first oil storage component 150 through the volute 110 and the front end cover 122 to the shell body 121, along the length direction of the shell body 121 Extends to one end of the shell body 121 away from the first oil storage component 150, and extends from the end of the shell body 121 to the first rear bearing seat 134 along the radial direction of the rear end cover 123;
  • a first rear bearing seat oil passage is formed in the first rear bearing seat 134 and butts with the casing oil passage to introduce lubricating oil into the first rear bearing 132 .
  • the casing oil passages include sequentially connected:
  • the first rear flow channel 311 is formed in the wall of the volute 110 or on the inner wall of the volute 110 and is connected to one side of the first oil storage component 150 .
  • the docking flow channel 312 is formed in the wall of the front end cover 122 , extends along the axial direction of the shell body 121 , and is connected with the first rear flow channel 311 .
  • the second rear flow channel 313 is formed on the wall of the housing body 121 , extends along the axial direction of the motor housing 120 , and is connected with the butt flow channel 312 .
  • the third rear flow passage 314 is formed in the rear end cover 123 and communicates with the first rear bearing seat oil passage.
  • the rear end cap 123 includes: an end cap body and an annular end cap protrusion formed by extending from one side of the end cap body and forming a conical vertical end cap body.
  • a first rear bearing seat 134 for mounting the first rear bearing is formed in the annular end cap protrusion.
  • the first rear bearing seat 134 is directly integrally formed with the rear end cover 123 .
  • the third rear flow channel 314 includes: an end cover body flow channel 3141, which is arranged along the radial direction of the end cover body 1231.
  • the end cover raised flow channel 3142 is arranged in the end cover raised wall and includes: a first inclined flow channel 3143, a second inclined flow channel 3144 and a first rear bearing seat oil channel 3145.
  • the first inclined flow channel 3143 is arranged inclined downward along the radial direction of the end cover body 1231.
  • the second inclined flow channel 3144 is connected with the first inclined flow channel 3143, extends along the axis direction of the end cover protrusion, and is inclined toward the center side of the rear bearing seat installation cavity.
  • the first rear bearing seat oil passage 3145 is connected with the second inclined flow passage 3144 and is arranged along the radial direction of the annular end cover protrusion 1232.
  • an oil return oil passage 320 is also provided inside the centrifugal compressor.
  • the oil return path 320 includes an oil inlet portion 321 provided at the bottom of the housing body 121.
  • a motor cavity is formed in the housing body 121.
  • the oil inlet portion 321 communicates with the motor cavity.
  • the oil return path 320 is partially formed in the housing.
  • the wall at the bottom of the body 121 is partially formed on the inner wall of the volute 110 and extends from the oil inlet 321 along the axis of the shell body 121 to the position of the second oil storage component 160 and communicates with the second oil storage component 160 .
  • the first rear bearing 132 When installed, the first rear bearing 132 is arranged in the shell body 121 and must be at a certain distance from the bottom of the shell body 121 , that is, the first rear bearing 132 is located above the oil inlet 321 .
  • the oil inlet 321 connected to the motor cavity is provided at the bottom of the housing body 121 so that the lubricating oil can enter the oil inlet 321 and pass through the oil return path connected to the oil inlet 321 320 flows back into the second oil storage component 160 to realize oil return.
  • the oil inlet portion 321 is an oil inlet opening of the housing body 121 .
  • the oil return circuit 320 includes the following components.
  • a casing oil return oil passage 322 is formed in the inner wall of the casing body 121 .
  • the casing oil return oil passage 322 extends along the axial direction of the casing and is connected with the oil inlet 321 .
  • An end cover oil return passage 323 is formed on the front end cover 122, and the end cover oil return passage 323 is connected with the housing return oil passage 322.
  • the volute oil return oil passage 324 is formed in the wall of the volute 110 and communicates with the end cover oil return oil passage 323 and the second oil storage component 160.
  • the volute case oil return oil passage 324 and the end cover oil return oil passage 323 is in line with the housing return oil path 322.
  • the casing oil return passage 322 is formed on the outer wall of the casing body 121 by providing raised ribs on the outer wall of the casing body 121 to cooperate with the casing body 121 to avoid damaging the casing body 121 .
  • 121 Internal structure installation causes interference.
  • the front end cover 122 An oil return sealing structure is provided on the volute 110 at the mating position between the end cover oil return oil path 323 and the volute oil return oil path 324 for sealing the oil path.
  • the sealing structure seals the mating position of the oil path. , to achieve the effect of preventing lubricating oil leakage.
  • the oil return sealing structure includes:
  • An oil return protrusion 330 is provided around the volute oil return passage 324, and an oil return recess 340 is provided around the end cover oil return passage 323.
  • the oil return protrusion 330 is inserted into the In the oil return recessed portion 340, a first oil return seal 350 is provided at the contact mating end surface of the oil return protruding portion 330 and the oil return recessed portion 340, surrounding the oil passage butt mating position.
  • the oil return seal is an oil return sealing strip.
  • a second oil return seal 360 is also provided at the contact mating surface of the front end cover 122 and the volute 110.
  • the first/second oil return seal is a sealing ring.
  • a low-speed rear sealing structure 370 for sealing the oil circuit is provided on the front end cover 122 and the volute 110 around the butt-fitting position of the first rear flow channel 311 and the butt flow channel 312.
  • the low-speed rear sealing structure 370 and the The oil return seal structure is the same and will not be described again here.
  • the sealing effect is improved by the second oil return seal 360 provided on the front end surface and the volute 110 .
  • a raised component 1211 is formed on the outer wall of the shell body 121.
  • the raised component 1211 extends along the length direction of the shell body 121, and a hollow cavity is formed inside the raised component 1211.
  • a closed second rear flow channel 313 is formed between the raised ribs and the outer wall of the shell body 121 .
  • the protruding component 1211 on the outer wall of the shell body 121 to cooperate with the outer wall of the shell body 121 to form the second rear flow channel 313, the passage for transporting lubricating oil can be prevented from being formed inside the shell body 121 to avoid This eliminates the problem of interference between the installation structure arranged on the inner wall of the housing body 121 and the installation structure installed in the motor housing 120 , thereby reducing the occupation of the internal space of the motor housing 120 .
  • the raised ribs are surrounded by a plurality of raised ribs, including: vertical ribs arranged perpendicularly to the outer wall of the shell body 121, and there are formed between the vertical ribs The accommodation space and the transverse ribs connected between the vertical ribs are cooperatively connected with the outer wall of the shell body 121 to form the closed second rear flow channel 313.
  • the raised ribs are directly formed U-shaped bent plates, which can be welded and fixed on the outer wall of the shell body 121 during connection.
  • the second rear flow channel 313 is formed in the wall of the shell body 121 , and the distance between the second low-speed flow channel and the outer surface of the shell body 121 is 2-3 mm.
  • the second rear flow channel 313 can also be opened inside the wall of the shell body 121 to allow it to flow from the wall of the shell body 121 , which will also not interfere with the installation components and structures assembled inside the housing body 121 .
  • the second front lubricating oil passage 400 includes: connecting the first oil storage component 150 and the first front bearing 131;
  • the casing oil passage 410 is formed on the wall of the casing 100.
  • the casing oil passage 410 extends from the first oil storage component 150 and extends from the volute 110 to the front end cover 122, extending along the radial direction of the front end cover 122 to The first front bearing seat 133;
  • the first front bearing seat oil passage is formed in the first front bearing seat 133 and butts with the housing oil passage 410 to introduce lubricating oil into the first front bearing 131 .
  • the housing oil passage 410 of the second front lubricating oil passage 400 includes a first front flow passage 411 and a second front flow passage 412 that are connected in sequence.
  • the first front flow channel 411 is connected to one side of the first oil storage component 150 and is laterally arranged in the wall of the volute 110;
  • the second front flow channel 412 is formed in the front end cover 122 , butts with the first front flow channel 411 and extends along its radial direction after being bent downward, and is arranged perpendicularly to the low-speed front bearing seat 133 .
  • the second front flow channel 412 includes a first bending section and a second bending section.
  • the first bending section is butted with the first front flow channel 411 and is arranged transversely.
  • the second bending section is arranged perpendicularly to the first bending section and is arranged radially along the front end cover 122 .
  • the lubricating oil can quickly flow downward by gravity during lubrication to perform the lubrication operation.
  • the first front bearing seat oil passage is connected with the second front flow passage 412 and penetrates along the radial direction of the front bearing seat 133 from the outer side into the cavity of the first front bearing 131 for installing the first front bearing 131 , the first front bearing seat oil passage is collinear with the second front flow passage 412, so that the lubricating oil can quickly enter the inside of the first front bearing 131 under the action of gravity to lubricate it.
  • an auxiliary lubricating oil passage is provided inside the centrifugal compressor.
  • the first oil storage component 150 is located at the uppermost part of the volute 110 of the compressor, and the lubricating oil in the first oil storage component 150 passes through the second front lubricating oil passage 400 under the action of gravity and oil pressure.
  • the first front channel 411 flows into the second front channel 412, and then flows into the third front channel to lubricate the first front bearing 131.
  • the lubricating oil that has lubricated the front bearing will continue to pass through and the first front channel.
  • the auxiliary connecting oil passage 430 connected with lubricating oil flows into the oil passage of the second rear bearing seat 143 to lubricate the second rear bearing 141.
  • the lubrication effect on the second rear bearing 141 can be enhanced through the auxiliary lubricating oil passage.
  • the second oil storage component 160 extends along the axial direction of the volute 110 and is located below the first front bearing 131 and the second rear bearing. It can at least be used to absorb the gap between the second rear bearing and the second rotating shaft 140. Lubricating oil everywhere.
  • a first front sealing structure 420 that cooperates with each other is formed on the front end cover 122 and the volute 110 corresponding to the butt matching positions of the first front flow channel 411 and the second front flow channel 412.
  • the first front sealing structure 420 includes:
  • the first front protrusion 421 is located on the volute 110 around the first front flow channel 411;
  • the first front recessed portion 422 is located on the front end cover 122 of the second front flow channel 412 .
  • the first front protruding part 421 is inserted into the first front recessed part 422, and a contact fitting end surface of the first front protruding part 421 and the first front recessed part 422 is provided with
  • the first front seal 423 surrounds the oil circuit butt mating position.
  • a first front protrusion 421 is provided on the front end cover 122 around the second front flow channel 412
  • a first front recess 422 is provided on the volute 110 around the first front flow channel 411 .
  • a second front seal 424 is also provided at the contact mating surface of the front end cover 122 and the volute 110.
  • An embedding groove is provided on the end surface of the volute 110. The second front seal 424 is assembled in the embedding groove so that it protrudes into the embedding groove. Grooving arrangement, after assembly is completed, the second front seal 424 is pressed between the volute 110 and the front end cap 122 .
  • the sealing effect is improved by the second front seal 424 provided on the front end surface and the volute 110 .
  • a cooling device is also provided in this embodiment. 800.
  • the oil pump needs to pump oil from the second oil storage part 160 at the bottom, and the oil temperature in the oil tank of the second oil storage part 160 at the bottom is too high, so it must be cooled before the lubricating oil can be lubricated for the next time.
  • the cooling device 800 is located in the casing 100 and is connected to the oil supply passage 900 of the first oil storage component 150 and the second oil storage component 160.
  • a cooling channel through which lubricating oil can flow is formed in the cooling device 800.
  • the condenser 600 includes:
  • the first refrigerant branch 820 has a first injection part at its end.
  • the first refrigerant branch 820 can pass through the wall of the casing 100 and inject refrigerant into the cooling channel to interact with the cooling flow.
  • the lubricating oil in the channel undergoes heat exchange.
  • the cooling device 800 in this embodiment can be directly built into the casing 100 during installation, realizing the built-in cooling device 800 and effectively avoiding the external pipe interface connection of the cooling device 800 due to long-term operation. Leakage problems caused by changes in environmental factors.
  • the chiller is in normal working condition, the oil pump starts to work, and the lubricating oil in the second oil storage component 160 is transported outward.
  • the lubricating oil transported from the second oil storage component 160 has a relatively high temperature.
  • the refrigerant flowing out from the first refrigerant branch pipe 820 of the condenser 600 will spray the refrigerant to the cooling channel through the first injection part, so that The refrigerant can exchange heat with the lubricating oil flowing through it. After heat exchange, the refrigerant absorbs the heat of the lubricating oil, lowering the temperature of the lubricating oil and realizing low-temperature cooling of the lubricating oil.
  • the cooling device 800 in this embodiment cools the lubricating oil by directly utilizing the existing refrigerant in the unit and the refrigerant sprayed from the condenser 600 to perform heat exchange, so that it does not require the use of external plate heat exchangers of related technologies.
  • the device structure is cooled, reducing production and labor costs.
  • a stator and rotor assembly accommodating portion 170 for accommodating the motor stator and rotor assembly on the side away from the volute 110 and a cooling device accommodating portion 180 on the side close to the volute 110 are formed in the motor cavity.
  • the cooling device 800 is arranged in the cooling device receiving portion 180 , and the length of the cooling device 800 is 1/4-1/3 of the length of the motor housing 120 .
  • the motor cavity can be formed into two parts, the stator and rotor assembly accommodating cavity part and the cooling device accommodating cavity part, and the cooling device 800 is arranged inside the cooling device accommodating cavity part close to the side of the volute 110, so that For setting and connecting internal oil circuits.
  • the stator and rotor assembly accommodating cavity portion is used to install and fix the stator and rotor assembly.
  • the cooling device 800 is arranged at the front end of the inner wall of the motor housing 120 and occupies a length of 30 to 450 mm of the motor housing 120, such as 228.6 mm.
  • the cooling device 800 includes a spiral coil arranged helically along the length direction of the motor housing 120 .
  • the spiral coil is arranged to fit the inner wall of the motor housing 120 , and its inner diameter is smaller than the inner diameter of the motor housing 120 .
  • Spiral coiled pipe includes multiple spiral pipe segments connected in sequence, and the spacing between adjacent spiral pipe segments is equal or unequal.
  • the spiral coil can form a spiral cooling channel inside it.
  • the lubricating oil flows into the spiral cooling channel, it will spirally flow along the spiral channel, and the flow time will be longer, which is equivalent to increasing the flow of lubricating oil inside it. time, thereby extending the contact time with the refrigerant sprayed from the first refrigerant branch pipe 820, thereby improving the cooling effect of the lubricating oil.
  • the first refrigerant branch pipe 820 is a first refrigerant copper pipe, and the first injection part is a first injection port formed at an end thereof.
  • the diameter of the spiral coil is one of 500 to 600mm, such as 540mm; the inner diameter of the spiral coil is one of 15 to 30mm, such as 25.4mm, and the required length of the spiral coil is 3 to 30m One of them, for example 15m, the number of turns of the spiral coil is one of 2 to 15 turns, for example 9 turns.
  • the spiral coil material is made of copper.
  • the cooling device 800 includes multiple bent pipe sections arranged in a wavy shape.
  • the multiple bent pipe sections are connected in sequence, and the spacing between adjacent bent pipe sections is the same or different.
  • Arranging multiple bent pipe sections up and down in a wavy shape can also prolong the flow time of lubricating oil inside them and improve the cooling effect of lubricating oil.
  • a mounting bracket is fixedly provided on the inner wall of the motor housing 120, and the cooling device 800 is clamped on the mounting bracket.
  • the installation bracket can directly adopt the existing bracket structure, and will not be described in detail here.
  • the cooling device 800 can be directly welded and fixed on the inner wall of the motor housing 120 .
  • condenser 600 further includes:
  • the second refrigerant branch 830 has a second injection part at its end.
  • the second refrigerant branch 830 can pass through the wall of the motor housing 120 and inject towards the stator and rotor of the motor cavity. Refrigerant to absorb heat from the stator and rotor.
  • the second refrigerant branch pipe 830 is a second refrigerant copper pipe, and the second injection part is a second injection port, which can be used to inject heat to the stator and rotor assembly to cool the stator and rotor assembly.
  • it also includes:
  • the refrigerant delivery pipe 840 is connected between the motor cavity and the evaporator 700 to deliver the refrigerant that has exchanged heat with the lubricating oil and the stator and rotor components to the interior of the evaporator 700 .
  • a refrigerant delivery pipe 840 is connected between the motor cavity and the evaporator 700.
  • the refrigerant sprayed to the cooling device 800 and the stator and rotor assembly will vaporize due to heat absorption, and the vaporized refrigerant will evaporate.
  • the refrigerant can flow back into the evaporator 700 through the refrigerant delivery pipe 840 .
  • the motor housing 120 is provided with a first through portion arranged through the motor housing 120 , the first through portion corresponds to the position of the cooling device 800 , and the first refrigerant branch pipe 820 passes through the first penetration portion and faces the cooling device 800;
  • a second penetration portion arranged through the motor housing 120, the second penetration portion corresponds to the position of the stator and rotor assembly, and the second refrigerant branch pipe 830 passes through the second penetration portion and is disposed toward the stator and rotor assembly.
  • the first through-hole is a first through-hole
  • the second through-hole is a second through-hole.
  • the first refrigerant branch pipe 820 and the second refrigerant branch pipe 830 can respectively pass through the first through-hole and the second through-hole to supply the cooling device 800 and the stator and rotor components are sprayed with refrigerant.
  • the inner diameter of the first refrigerant branch 820 is one of 6-24 mm; the inner diameter of the second refrigerant branch 830 is one of 6-24 mm, and the refrigerant flow rate of the first refrigerant branch 820 is
  • the refrigerant flow rate of the second refrigerant branch pipe 830 is 2-10L/min, such as 6L/min, and the refrigerant flow rate of the second refrigerant branch pipe 830 is 2-14L/min, such as 8L/min.
  • the chiller also includes an oil supply oil circuit 900 .
  • the structure of the oil supply oil circuit 900 is set up in this embodiment so that the main oil supply oil circuit 910 serves as the main oil supply.
  • the oil section 911 is arranged inside the casing 100 to minimize possible leakage of lubricating oil caused by the external oil circuit.
  • the oil supply circuit 900 includes: a main oil supply circuit 910, connected between the first oil storage component 150 and the oil filter 192; used to filter the oil filtered by the oil filter 192. The final lubricating oil is transported to the first oil storage component 150 .
  • the main oil supply passage 910 is a main oil supply section constituting the oil supply passage 900 between the first oil storage part 150 and the second oil storage part 160, and is the main oil passage for transporting lubricating oil.
  • the main oil supply section 911 is formed in the wall of the casing 100 .
  • the connecting oil line 920 is connected between the oil pump and the oil filter 192 .
  • a connecting oil circuit 920 is also provided.
  • the connecting oil circuit 920 is generally relatively short in length and can only meet the function of transporting lubricating oil over a short distance.
  • the cooling device 800 is connected to the main oil supply section 911 and is used to cool the lubricating oil on the main oil supply section 911.
  • the cooling device 800 can cool the lubricating oil in the second oil storage component 160 and then transport it to the inside of the first oil storage component 150 .
  • the main oil supply section 911 of the main oil supply oil channel 910 that mainly transports lubricating oil is built-in and formed inside the wall of the casing 100, effectively avoiding the external arrangement of the oil supply oil channel 900.
  • the resulting oil pipeline damage and leakage problems arise.
  • the main oil supply section 911 is the entire main oil supply oil circuit 910, which is completely arranged inside the casing 100 when set up.
  • the main oil supply section 911 include:
  • the first main oil path 9111 is located below the cooling device 800 and is connected to the oil filter 192. It extends upward from the wall at the bottom of the volute 110 and then passes through the inner wall of the front end cover 122, the inner wall of the shell body 121 and the input port of the cooling device 800. docking;
  • the first main oil passage 9111 includes:
  • the first volute 110 section is formed in the wall of the volute 110 and is formed by bending from the bottom and then extending outward;
  • the first front end cover 122 section is connected with the first volute 110 section, and the first shell body section 121 is connected with the first front end cover 122 section;
  • the second main oil path 9112 is connected to the output port of the cooling device 800, extends upward from the inner wall of the housing body 121, and is connected to the first oil storage component 150 through the inner wall of the front end cover 122 and the inner wall of the volute 110.
  • the second main oil passage 9112 includes: a second shell body section 121, a second front end cover section 122 and a second volute 110 section, and the three sections are connected in sequence.
  • the oil pump is built into the second oil storage component 160, and the connecting oil circuit 920 is correspondingly built into the volute. 110, at this time, the connecting oil circuit 920 is also completely built into the volute 110, and all the oil supply circuits 900 are completely built-in, achieving a high degree of built-in centralization.
  • the oil pump is assembled on the outer wall of the volute 110 , and the connecting oil passage 920 is located outside the casing 100 .
  • the shorter connecting oil line 920 can also be arranged outside, and the oil pump can also be placed outside to facilitate maintenance of the oil pump.
  • the main oil supply circuit 910 includes a main oil supply section 911 and a connecting oil section 912.
  • the connecting oil section 912 connects the oil filter 192 and the main oil supply section 911.
  • the main oil supply section 911 includes:
  • the third main oil passage 9113 is connected to the inlet of the cooling device 800 and is formed in the wall of the shell body 121 and extends upward from the wall of the shell body 121;
  • the fourth main oil passage 9114 is connected to the outlet of the cooling device 800 , extends upward and bends from the inner wall of the shell body 121 , and communicates with the first oil storage component 150 through the inner wall of the front end cover 122 and the inner wall of the volute 110 .
  • the fourth main oil passage 9114 includes: a fourth shell body 121 section formed in the shell body 121, a fourth end cover section formed in the front end cover 122; a fourth volute 110 section formed in In the volute 110, the three are connected and connected with each other.
  • the connecting oil section 912 is disposed outside the casing 100 and communicates with the third main oil passage 9113 .
  • the oil pump is built in the second oil storage component 160 , and the connecting oil passage 920 is correspondingly built in the volute 110 .
  • the connecting oil section 912 is short in length and is mainly used for connecting.
  • the connecting oil line 920 is built into the volute 110, so that the connecting oil line 920 is built-in and avoids the need for the connecting oil line 920. Damage leakage occurs.
  • the connecting oil section 912 is provided outside the casing 100 and communicates with the third main oil passage 9113; the oil pump is assembled on the outer wall of the volute 110, and the connecting oil section Road 920 is located outside the casing 100 .
  • the connecting oil line 920 is placed externally, and the oil pump is placed externally, so that the oil pump can be easily replaced and repaired.
  • the connecting oil section 912 and the connecting oil passage 920 are external, the longer main oil supply section 911, which is mainly used for oil supply, is formed of a built-in structure, which still greatly reduces the number of oil supply passages 900. Completely external piping can easily lead to leakage and damage.
  • the circumference of the first main oil passage 9111, the circumference of the second main oil passage 9112 and the fourth main oil passage at the butt joint between the front end cover 122 and the volute 110 are
  • the oil passage 9114 is equipped with an oil inlet sealing structure correspondingly on its circumference.
  • the oil inlet sealing structure includes:
  • the oil inlet protrusion 931 is formed on one of the front end cover 122 or the volute 110;
  • the oil inlet recessed portion 932 is formed on the other of the front end cover 122 and the volute 110.
  • the oil inlet protruding portion 931 is inserted into the oil inlet recessed portion 932.
  • a first oil inlet seal 933 is provided on the mating contact surface of the oil inlet recess 932 .
  • the first oil inlet seal 933 is a sealing ring. Through the concave and convex matching structure and the cooperation of the sealing ring, a double seal is achieved on the oil path at the butt joint between the front end cover 122 and the volute 110, which improves the sealing effect and avoids oil leakage. problems arise.
  • a second oil inlet seal 934 is also provided at the joint between the front end cover 122 and the volute 110 .
  • the length of the main oil supply section 911 is greater than the length of the connecting oil section 912, and the length of the connecting oil section 912 is 1/20-1 of the length of the main oil supply section 911 /30.

Abstract

A water chiller unit. The water chiller unit comprises: a casing (100); a compressor arranged in the casing (100), the casing (100) comprising a volute case (110) and a motor casing (120), and the motor casing (120) comprising a casing body (121), a front end cap (122) and a rear end cap (123); a first rotating shaft (130), two ends of which being provided with a first front bearing (131) and a first rear bearing (132); a second rotating shaft (140), two ends of which being provided with bearing assemblies; a first oil storage unit (150) above the casing (100); a second oil storage unit (160) which is built in the casing (100) and communicates with the first oil storage unit (150) by means of an supply oil circuit (900), an oil supply device (191) and a cooling device (800) being arranged on the supply oil circuit (900); and a bearing lubrication oil circuit channel, which is formed on a wall of the casing (100) and via which the first oil storage unit (150) communicates with each bearing, the bearing lubrication oil circuit channel at least comprising: a first lubrication oil circuit, via which the first oil storage unit (150) communicates with a first rotating shaft bearing assembly, a second rear lubrication oil circuit (300), via which the first oil storage unit (150) communicates with a first rear bearing (132), and a second front lubrication oil circuit (400), via which the first oil storage unit (150) communicates with a first front bearing (131).

Description

冷水机组Chiller
本公开要求于2022年04月02日提交的、申请号为202210344359.5的中国专利申请的优先权;2022年04月02日提交的、申请号为202220752590.3的中国专利申请的优先权;2022年04月02日提交的、申请号为202220752633.8的中国专利申请的优先权;2022年04月02日提交的、申请号为202220753029.7的中国专利申请的优先权;2022年04月02日提交的、申请号为202220752641.2的中国专利申请的优先权;2022年04月02日提交的、申请号为202220753142.5的中国专利申请的优先权;2022年04月02日提交的、申请号为202220753067.2的中国专利申请的优先权;其全部内容通过引用结合在本公开中。This disclosure claims the priority of the Chinese patent application with application number 202210344359.5 submitted on April 2, 2022; the priority of the Chinese patent application with application number 202220752590.3 submitted on April 2, 2022; April 2022 The priority of the Chinese patent application with application number 202220752633.8 submitted on April 2, 2022; the priority of the Chinese patent application with application number 202220753029.7 submitted on April 2, 2022; the priority of the Chinese patent application submitted on April 2, 2022 with application number The priority of the Chinese patent application 202220752641.2; the priority of the Chinese patent application submitted on April 2, 2022 with the application number 202220753142.5; the priority of the Chinese patent application submitted on April 2, 2022 with the application number 202220753067.2 ;The entire contents of which are incorporated into this disclosure by reference.
技术领域Technical field
本公开涉及冷水机组技术领域,尤其涉及冷水机组结构的改进。The present disclosure relates to the technical field of chillers, and in particular to improvements in the structure of chillers.
背景技术Background technique
相关技术的冷水机组的离心式压缩机所使用的润滑系统大部分是油路外置式,具体的,设置油路冷却装置,冷却装置采用外置的板式换热器,其与冷媒管组换热后与多条外置管路连接,多条外置管路分别插入到离心式压缩机机壳的不同位置的孔处,以通过油管处滴落的润滑油对处于不同位置处的轴承进行润滑,外置管路之间通常采用螺纹或垫片紧固密封,压缩机长期运行中,连接处有发生密封失效的风险,特别是油冷却器与油管路、冷媒冷却管路的连接处易发生泄漏现象,影响机组正常运行;并且在压缩机生产、运输、安装及维修过程中,很容易造成外置管路的磕碰,严重时可能会发生断裂,不仅影响压缩机的美观,同样会影响机组的正常运行。Most of the lubrication systems used in centrifugal compressors of chillers in the related art are external oil circuits. Specifically, an oil circuit cooling device is provided, and the cooling device uses an external plate heat exchanger, which exchanges heat with the refrigerant pipe group. Then it is connected to multiple external pipelines, which are inserted into the holes at different positions of the centrifugal compressor casing to lubricate the bearings at different positions through the lubricating oil dripping from the oil pipes. , external pipelines are usually sealed with threads or gaskets. During long-term operation of the compressor, there is a risk of seal failure at the joints, especially the joints between the oil cooler and the oil pipeline and the refrigerant cooling pipeline. Leakage affects the normal operation of the unit; and during the production, transportation, installation and maintenance of the compressor, it is easy to cause the external pipeline to be bumped, and in severe cases, it may break, which not only affects the appearance of the compressor, but also affects the unit. of normal operation.
发明内容Contents of the invention
本公开提供一种冷水机组。该冷水机组包括:机壳;压缩机,置于所述机壳内;第一转轴,位于所述机壳内,其两端设有第一前轴承和第一后轴承;第二转轴,位于所述机壳内,其配置有轴承组件;冷水机组还包括:第一储油部件,在所述机壳上方;第二储油部件,在所述机壳内,与所述第一储油部件通过供油油路连通,所述供油油路包括主供油段,形成在机壳壁内,在所述主供油油路上设有冷却装置;轴承润滑油路通道,其至少包括:第一润滑油路,连通所述第一储油部件和所述轴承组件,形成在所述机壳壁和所述轴承组件对应的轴承座内;第二后润滑油路,形成在机壳壁和后轴承座上,连通所述第一储油部件和所述第一后轴承:第二前润滑油路,形成在机壳壁和前轴承座上,连通所述第一储油部件和所述第一前轴承;所述第二储油部件流出的油经冷却装置进入所述第一储油部件,所述第一储油部件中的油通过所述第一润滑油路、所述第二后润滑油路和所述第二前润滑油路分别进入到所述轴承组件、所述第一后轴承、所述第一前轴承对其润滑。The present disclosure provides a chiller. The chiller includes: a casing; a compressor placed in the casing; a first rotating shaft located in the casing, with a first front bearing and a first rear bearing provided at both ends; a second rotating shaft located in the casing. A bearing assembly is configured in the casing; the chiller also includes: a first oil storage component above the casing; a second oil storage component in the casing and connected to the first oil storage component. The components are connected through an oil supply line. The oil supply line includes a main oil supply section, which is formed in the casing wall. A cooling device is provided on the main oil supply line; a bearing lubricating oil line channel, which at least includes: A first lubricating oil passage connects the first oil storage component and the bearing assembly and is formed in the bearing seat corresponding to the casing wall and the bearing assembly; a second rear lubricating oil passage is formed in the casing wall and on the rear bearing seat, connecting the first oil storage component and the first rear bearing: a second front lubricating oil path is formed on the casing wall and the front bearing seat, connecting the first oil storage component and the first rear bearing. The first front bearing; the oil flowing out of the second oil storage component enters the first oil storage component through the cooling device, and the oil in the first oil storage component passes through the first lubricating oil passage and the third oil storage component. The second rear lubricating oil channel and the second front lubricating oil channel respectively enter the bearing assembly, the first rear bearing, and the first front bearing to lubricate them.
附图说明Description of drawings
为了更清楚地说明本公开中的技术方案,下面将对本公开一些实施例中所需要使用的附图作简单地介绍。然而,下面描述中的附图仅仅是本公开的一些实施例的附图,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。此外,以下描述中的附图可以视作示意图,并非对本公开实施例所涉及的产品的实际尺寸、方法的实际流程、信号的实际时序等的限制。In order to explain the technical solutions in the present disclosure more clearly, the drawings required to be used in some embodiments of the present disclosure will be briefly introduced below. However, the drawings in the following description are only drawings of some embodiments of the present disclosure, and those of ordinary skill in the art can also obtain other drawings based on these drawings. In addition, the drawings in the following description can be regarded as schematic diagrams and are not intended to limit the actual size of the product, the actual flow of the method, the actual timing of the signals, etc. involved in the embodiments of the present disclosure.
图1为根据一些实施例的冷水机组的整体结构循环示意图;Figure 1 is a schematic diagram of the overall structural cycle of a chiller according to some embodiments;
图2为根据一些实施例的冷水机组的离心压缩机立体结构图;Figure 2 is a three-dimensional structural view of a centrifugal compressor of a chiller according to some embodiments;
图3为根据一些实施例的冷水机组的离心压缩机内部结构剖视图;Figure 3 is a cross-sectional view of the internal structure of a centrifugal compressor of a chiller according to some embodiments;
图4为根据一些实施例的冷水机组的离心压缩机整体内部油路结构剖视图;Figure 4 is a cross-sectional view of the overall internal oil circuit structure of the centrifugal compressor of the chiller according to some embodiments;
图5为图4的A处局部放大图;Figure 5 is an enlarged view of part A of Figure 4;
图6为根据一些实施例的冷水机组的离心压缩机的第一高速轴润滑油通道结构示意图;Figure 6 is a schematic structural diagram of the first high-speed shaft lubricating oil channel of the centrifugal compressor of the chiller according to some embodiments;
图7为根据一些实施例的冷水机组的离心压缩机的第一润滑油路结构示意图;Figure 7 is a schematic structural diagram of the first lubricating oil circuit of the centrifugal compressor of the chiller according to some embodiments;
图8为根据一些实施例的冷水机组的离心压缩机的低速前密封结构的结构示意图;Figure 8 is a schematic structural diagram of a low-speed front seal structure of a centrifugal compressor of a chiller according to some embodiments;
图9为根据一些实施例的冷水机组的离心压缩机的第二后润滑油路的结构示意图;Figure 9 is a schematic structural diagram of the second rear lubricating oil circuit of the centrifugal compressor of the chiller according to some embodiments;
图10为根据一些实施例的冷水机组的离心压缩机的低速后密封结构的结构示意图;Figure 10 is a structural schematic diagram of a low-speed rear seal structure of a centrifugal compressor of a chiller according to some embodiments;
图11为根据一些实施例的冷水机组的离心压缩机的电机壳内部的结构示意图;Figure 11 is a schematic structural diagram of the interior of the motor housing of the centrifugal compressor of the chiller according to some embodiments;
图12为根据一些实施例的冷水机组的离心压缩机的冷却装置在电机壳内部布置的结构示意图;Figure 12 is a schematic structural diagram of the cooling device of the centrifugal compressor of the chiller arranged inside the motor housing according to some embodiments;
图13为根据一些实施例的冷水机组的离心压缩机的供油油路的一种实施方式的结构示意图一;Figure 13 is a structural schematic diagram 1 of an embodiment of the oil supply oil circuit of the centrifugal compressor of the chiller according to some embodiments;
图14为根据一些实施例的冷水机组的离心压缩机的供油油路的一种实施方式的结构示意图二;Figure 14 is a schematic structural diagram 2 of an embodiment of the oil supply oil circuit of the centrifugal compressor of the chiller according to some embodiments;
图15为根据一些实施例的冷水机组的离心压缩机的供油油路的一种实施方式的结构示意图三;Figure 15 is a structural schematic diagram three of an embodiment of the oil supply oil circuit of the centrifugal compressor of the chiller according to some embodiments;
图16为根据一些实施例的冷水机组的离心压缩机的供油油路的一种实施方式的结构示意图四;Figure 16 is a schematic structural diagram 4 of an embodiment of the oil supply circuit of the centrifugal compressor of the chiller according to some embodiments;
图17为根据一些实施例的冷水机组的离心压缩机的供油油路的进油密封结构的结构示意图;Figure 17 is a schematic structural diagram of the oil inlet sealing structure of the oil supply oil circuit of the centrifugal compressor of the chiller according to some embodiments;
图18为根据一些实施例的冷水机组的离心压缩机的冷却装置与冷媒循环系统连接结构示意图。Figure 18 is a schematic diagram of the connection structure between the cooling device of the centrifugal compressor of the chiller and the refrigerant circulation system according to some embodiments.
具体实施方式Detailed ways
下面将结合附图,对本公开一些实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。基于本公开所提供的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本公开保护的范围。The technical solutions in some embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments provided by this disclosure, all other embodiments obtained by those of ordinary skill in the art fall within the scope of protection of this disclosure.
除非上下文另有要求,否则,在整个说明书和权利要求书中,术语“包括(comprise)”及其其他形式例如第三人称单数形式“包括(comprises)”和现在分词形式“包括(comprising)”被解释为开放、包含的意思,即为“包含,但不限于”。在说明书的描述中,术语“一个实施例(one embodiment)”、“一些实施例(some embodiments)”、“示例性实施例(exemplary embodiments)”、“示例(example)”、“特定示例(specific example)”或“一些示例(some examples)”等旨在表明与该实施例或示例相关的特定特征、结构、材料或特性包括在本公开的至少一个实施例或示例中。上述术语的示意性表示不一定是指同一实施例或示例。此外,所述的特定特征、结构、材料或特点可以以任何适当方式包括在任何一个或多个实施例或示例中。Unless the context otherwise requires, throughout the specification and claims, the term "comprise" and its other forms such as the third person singular "comprises" and the present participle "comprising" are used. Interpreted as open and inclusive, it means "including, but not limited to." In the description of the specification, the terms "one embodiment", "some embodiments", "exemplary embodiments", "example", "specific "example" or "some examples" and the like are intended to indicate that a particular feature, structure, material or characteristic associated with the embodiment or example is included in at least one embodiment or example of the present disclosure. The schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be included in any suitable manner in any one or more embodiments or examples.
以下,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开实施例的描述中,除非另有说明,“多个”的含义是两个或两个以上。Hereinafter, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the embodiments of the present disclosure, unless otherwise specified, "plurality" means two or more.
在描述一些实施例时,可能使用了“连接”及其衍伸的表达。例如,描述一些实施例时可能使用了术语“连接”以表明两个或两个以上部件彼此间有直接物理接触或电接触。这里所公开的实施例并不必然限制于本文内容。In describing some embodiments, the expression "connected" and its derivatives may be used. For example, some embodiments may be described using the term "connected" to indicate that two or more components are in direct physical or electrical contact with each other. The embodiments disclosed herein are not necessarily limited by the content herein.
“A、B和C中的至少一个”与“A、B或C中的至少一个”具有相同含义,均包括以下A、B和C的组合:仅A,仅B,仅C,A和B的组合,A和C的组合,B和C的组合,及A、B和C的组合。"At least one of A, B and C" has the same meaning as "at least one of A, B or C" and includes the following combinations of A, B and C: A only, B only, C only, A and B The combination of A and C, the combination of B and C, and the combination of A, B and C.
“A和/或B”,包括以下三种组合:仅A,仅B,及A和B的组合。"A and/or B" includes the following three combinations: A only, B only, and a combination of A and B.
如本文中所使用,根据上下文,术语“如果”任选地被解释为意思是“当……时”或“在……时”或“响应于确定”或“响应于检测到”。类似地,根据上下文,短语“如果确定……”或“如果检测到[所陈述的条件或事件]”任选地被解释为是指“在确定……时”或“响应于确定……”或“在检测到[所陈述的条件或事件]时”或“响应于检测到[所陈述的条件或事件]”。As used herein, the term "if" is optionally interpreted to mean "when" or "in response to" or "in response to determining" or "in response to detecting," depending on the context. Similarly, depending on the context, the phrase "if it is determined..." or "if [stated condition or event] is detected" is optionally interpreted to mean "when it is determined..." or "in response to the determination..." or “on detection of [stated condition or event]” or “in response to detection of [stated condition or event]”.
本文中“适用于”或“被配置为”的使用意味着开放和包容性的语言,其不排除适用于或被配置为执行额外任务或步骤的设备。The use of "suitable for" or "configured to" in this document implies open and inclusive language that does not exclude devices that are suitable for or configured to perform additional tasks or steps.
如本文所使用的那样,“约”、“大致”或“近似”包括所阐述的值以及处于特定值的可接受偏差范围内的平均值,其中所述可接受偏差范围如由本领域普通技术人员考虑到正在讨论的测量以及与特定量的测量相关的误差(即,测量系统的局限性)所确定。As used herein, "about," "approximately," or "approximately" includes the stated value as well as an average within an acceptable range of deviations from the particular value, as determined by one of ordinary skill in the art. Determined taking into account the measurement in question and the errors associated with the measurement of the specific quantity (i.e., the limitations of the measurement system).
如本文所使用的那样,“平行”、“垂直”、“相等”包括所阐述的情况以及与所阐述的情况相近似的情况,该相近似的情况的范围处于可接受偏差范围内,其中所述可接受偏差范围如由本领域普通技术人员考虑到正在讨论的测量以及与特定量的测量相关的误差(即,测量系统的局限性)所确定。例如,“平行”包括绝对平行和近似平行,其中近似平行的可接受偏差范围例如可以是5°以内偏差;“垂直”包括绝对垂直和近似垂直,其中近似垂直的可接受偏差范围例如也可以是5°以内偏差。“相等”包括绝对相等和近似相等,其中近似相等的可接受偏差范围内例如可以是相等的两者之间的差值小于或等于其中任一者的5%。As used herein, "parallel," "perpendicular," and "equal" include the stated situation as well as situations that are approximate to the stated situation within an acceptable deviation range, where Such acceptable deviation ranges are as determined by one of ordinary skill in the art taking into account the measurement in question and the errors associated with the measurement of the particular quantity (ie, the limitations of the measurement system). For example, "parallel" includes absolutely parallel and approximately parallel, and the acceptable deviation range of approximately parallel may be, for example, a deviation within 5°; "perpendicular" includes absolutely vertical and approximately vertical, and the acceptable deviation range of approximately vertical may also be, for example, Deviation within 5°. "Equal" includes absolute equality and approximate equality, wherein the difference between the two that may be equal within the acceptable deviation range of approximately equal is less than or equal to 5% of either one, for example.
冷媒循环系统,主要由离心式压缩机、蒸发器700、冷凝器600和节流装置(图中未示出)通过冷媒管组连接形成;离心式冷水机组还包括润滑系统、电控系统等。The refrigerant circulation system is mainly composed of a centrifugal compressor, an evaporator 700, a condenser 600 and a throttling device (not shown in the figure) connected through a refrigerant pipe group; the centrifugal chiller also includes a lubrication system, an electronic control system, etc.
图1为本公开实施例中冷水机组的整体结构循环示意图,其工作原理如图1所示,用户室内的水蒸气通过空调末端沿水路进入蒸发器700中,此时水的温度较高,用户侧的水称为冷冻水。蒸发器700中的低压冷媒液体与冷冻水进行热交换变为冷媒蒸气,冷媒蒸气通过压缩机进口进入压缩机,压缩机叶轮的高速旋转将低压冷媒蒸气压缩为高压冷媒蒸气,高压冷媒蒸气进入冷凝器600与冷凝器600中的冷却水进行热交换变为高压冷媒液体,冷却水管与室外的冷却塔连接,冷却塔中的水与空气进行热交换。高压冷媒液体通过节流装置变为低压冷媒液体进入蒸发器700中与冷冻水进行热交换,实现循环。Figure 1 is a schematic diagram of the overall structural cycle of the chiller in an embodiment of the present disclosure. Its working principle is shown in Figure 1. The water vapor in the user's room enters the evaporator 700 along the waterway through the end of the air conditioner. At this time, the temperature of the water is relatively high, and the user The water on the other side is called chilled water. The low-pressure refrigerant liquid in the evaporator 700 exchanges heat with the chilled water to become refrigerant vapor. The refrigerant vapor enters the compressor through the compressor inlet. The high-speed rotation of the compressor impeller compresses the low-pressure refrigerant vapor into high-pressure refrigerant vapor. The high-pressure refrigerant vapor enters the condenser. The cooling water in the condenser 600 and the condenser 600 performs heat exchange to become high-pressure refrigerant liquid. The cooling water pipe is connected to the outdoor cooling tower, and the water in the cooling tower performs heat exchange with the air. The high-pressure refrigerant liquid changes to low-pressure refrigerant liquid through the throttling device and enters the evaporator 700 to exchange heat with the chilled water to achieve circulation.
润滑油系统主要给离心压缩机提供润滑。电控系统控制压缩机转速启停、检测机组运行压力、温度、以及机组上各种阀件的开启关闭。The lubricating oil system mainly provides lubrication to the centrifugal compressor. The electronic control system controls the start and stop of the compressor speed, detects the operating pressure and temperature of the unit, and opens and closes various valves on the unit.
图2为本公开实施例中冷水机组的离心压缩机立体结构图,图3为本公开实施例中冷水机组的离心压缩机内部结构剖视图,图4为本公开实施例中冷水机组的离心压缩机整体内部油路结构剖视图。如图2、图3和图4所示,离心式压缩机主体结构包括:机壳100;Figure 2 is a three-dimensional structural view of the centrifugal compressor of the chiller in the embodiment of the present disclosure. Figure 3 is a cross-sectional view of the internal structure of the centrifugal compressor of the chiller in the embodiment of the present disclosure. Figure 4 is a centrifugal compressor of the chiller in the embodiment of the present disclosure. Cross-sectional view of the overall internal oil circuit structure. As shown in Figures 2, 3 and 4, the main structure of the centrifugal compressor includes: casing 100;
第一转轴130,该第一转轴130为低速轴,在第一转轴130两端分别布置第一前轴承131和第一后轴承132;The first rotating shaft 130 is a low-speed shaft, and the first front bearing 131 and the first rear bearing 132 are respectively arranged at both ends of the first rotating shaft 130;
第二转轴140,该第二转轴140为高速轴,以及支撑在所述第二转轴140的两端的轴承组件。The second rotating shaft 140 is a high-speed shaft, and bearing assemblies are supported at both ends of the second rotating shaft 140 .
在本公开的一些实施例中,机壳100包括电机壳120和蜗壳110,电机壳120和蜗壳110的接触面可通过螺钉连接,其中,电机壳120包括壳本体121和布置在其前后两端的前端盖122和后端盖123。In some embodiments of the present disclosure, the casing 100 includes a motor casing 120 and a volute 110. The contact surfaces of the motor casing 120 and the volute 110 may be connected by screws, wherein the motor casing 120 includes a casing body 121 and an arrangement. There are front end caps 122 and rear end caps 123 at its front and rear ends.
壳本体121为圆柱体,其材质为铸铁等,前端盖122相应的封堵固定在壳本体121的前侧;后端盖123相应的布置的壳本体121的后侧位置处。The shell body 121 is a cylinder, and its material is cast iron. The front end cover 122 is correspondingly blocked and fixed on the front side of the shell body 121; the rear end cover 123 is correspondingly arranged at the rear side of the shell body 121.
蜗壳110,与所述前端盖122对接配合,在电机壳120和蜗壳110之间形成有连通的容纳空间。The volute 110 is butt-fitted with the front end cover 122 to form a connected accommodation space between the motor casing 120 and the volute 110 .
在电机壳120内部形成电机腔体,在蜗壳110内部形成有蜗壳110腔体,两个腔体之间相互连通。A motor cavity is formed inside the motor case 120, and a volute 110 cavity is formed inside the volute 110, and the two cavities are connected to each other.
在结构设置时,在电机壳120内部设置有第一转轴130,该第一转轴130为低速轴,在前端盖122和后端盖123处分别安装有低速前轴承座133和低速后轴承座134,在低速前轴承座133和低速后轴承座134内分别设置有低速前轴承131和低速后轴承132,第一转轴130两端相应的与第一前轴承131和第一后轴承132之间转动连接。During structural arrangement, a first rotating shaft 130 is provided inside the motor housing 120. The first rotating shaft 130 is a low-speed shaft. A low-speed front bearing seat 133 and a low-speed rear bearing seat are installed at the front end cover 122 and the rear end cover 123 respectively. 134. A low-speed front bearing 131 and a low-speed rear bearing 132 are respectively provided in the low-speed front bearing seat 133 and the low-speed rear bearing seat 134. The two ends of the first rotating shaft 130 are correspondingly between the first front bearing 131 and the first rear bearing 132. Turn the connection.
低速前轴承座133和低速后轴承座134在成型时可分别直接和前端盖122和后端盖123一体成型。The low-speed front bearing seat 133 and the low-speed rear bearing seat 134 can be directly integrated with the front end cover 122 and the rear end cover 123 respectively during molding.
第一转轴130沿电机壳120的长度方向延伸布置,且部分从电机壳120伸入到与其对接配合的蜗壳110内部,在蜗壳110内设置有传动齿轮组,传动齿轮组至少包括大齿轮和 与大齿轮啮合的小齿轮,大齿轮连接在所述第一转轴130上,小齿轮连接在第二转轴140上,大齿轮和小齿轮啮合。The first rotating shaft 130 extends along the length direction of the motor housing 120, and partially extends from the motor housing 120 into the interior of the volute 110 that is mated with the motor housing 120. A transmission gear set is provided in the volute case 110, and the transmission gear set at least includes The large gear and the small gear mesh with the large gear. The large gear is connected to the first rotating shaft 130 and the small gear is connected to the second rotating shaft 140. The large gear meshes with the small gear.
在第二转轴140的两端设置有用以对第二转轴140进行支撑的第二前轴承142和第二后轴承141,在第二转轴140上还连接有所述叶轮结构。A second front bearing 142 and a second rear bearing 141 are provided at both ends of the second rotating shaft 140 to support the second rotating shaft 140. The impeller structure is also connected to the second rotating shaft 140.
第二前轴承142安装在高速前轴承座144内,第二后轴承141安装在第二后轴承座143内。第二前轴承座144和第二后轴承座143可直接和蜗壳110一体成型。The second front bearing 142 is installed in the high-speed front bearing seat 144 , and the second rear bearing 141 is installed in the second rear bearing seat 143 . The second front bearing seat 144 and the second rear bearing seat 143 can be directly integrally formed with the volute 110 .
第二后轴承141位于第一前轴承131的下方,并与第一前轴承131之间呈上下布置方式。The second rear bearing 141 is located below the first front bearing 131 and is arranged up and down from the first front bearing 131 .
在运行过程中,第二转轴140和第一转轴130旋转,都会与轴承摩擦,若轴承组件长期运行得不到良好的润滑作用,则会造成轴承的磨损,因此,本实施例中的冷水机组需要对连接在第二转轴140和第一转轴130上的轴承进行润滑。During operation, both the second rotating shaft 140 and the first rotating shaft 130 rotate and rub against the bearings. If the bearing assembly does not receive good lubrication during long-term operation, the bearings will wear. Therefore, the chiller in this embodiment The bearings connected on the second rotating shaft 140 and the first rotating shaft 130 need to be lubricated.
为解决相关技术的润滑油油路采用外置式导致管路容易破损的情况,本实施例中对润滑油系统进行优化,将整个润滑油管路实现了内置式设计,使得所有的润滑油油路均位于机壳100的内部。In order to solve the problem that the lubricating oil circuits in related technologies are external and the pipelines are easily damaged, in this embodiment, the lubricating oil system is optimized and the entire lubricating oil pipeline is designed to be built-in, so that all lubricating oil circuits are evenly connected. Located inside the casing 100 .
为实现对润滑油存储,本实施例中在设置时相应的设置有用于对润滑油进行存储的第一储油部件150和第二储油部件160。In order to realize the storage of lubricating oil, in this embodiment, a first oil storage component 150 and a second oil storage component 160 for storing lubricating oil are correspondingly provided during installation.
为确保整个油路的完全内置化设置,在本公开的一些实施例中,在设置时将第一储油部件150,布置在所述机壳100内部上方。In order to ensure that the entire oil circuit is completely built-in, in some embodiments of the present disclosure, the first oil storage component 150 is arranged above the inside of the casing 100 during installation.
在具体布置时,第一储油部件150布置在蜗壳110的顶部位置处,将第一储油部件铸造到蜗壳110中,将第一储油部件150布置在蜗壳110顶部,便于其向位于其下方的蜗壳110腔体和电机腔体中的轴承输送润滑油。In the specific arrangement, the first oil storage component 150 is arranged at the top position of the volute 110. The first oil storage component 150 is cast into the volute 110, and the first oil storage component 150 is arranged at the top of the volute 110 to facilitate its operation. Lubricating oil is delivered to the bearings in the cavity of the volute 110 and the motor cavity located below it.
图13为本公开实施例中冷水机组的离心式压缩机的供油油路的一种实施方式的结构示意图一。如图3和13所示,第二储油部件160与所述第一储油部件150通过供油油路900连通,供油油路900内置在所述机壳100内,在第二储油部件160与第一储油部件150的油路上连接有供油装置191,通过供油装置191将润滑油输送至第一储油部件150。Figure 13 is a schematic structural diagram 1 of an implementation of the oil supply oil circuit of the centrifugal compressor of the chiller in the embodiment of the present disclosure. As shown in Figures 3 and 13, the second oil storage component 160 is connected to the first oil storage component 150 through an oil supply oil path 900. The oil supply oil path 900 is built in the casing 100. An oil supply device 191 is connected to the oil line between the component 160 and the first oil storage component 150, and the lubricating oil is delivered to the first oil storage component 150 through the oil supply device 191.
在本公开的一些实施例中,供油装置191为油泵,用以提供润滑油输送打压动力。In some embodiments of the present disclosure, the oil supply device 191 is an oil pump to provide lubricating oil delivery and pressing power.
第一储油部件150和第二储油部件160的供油油路900上还设置有和油泵连接的油过滤器192,主要用以实现对润滑油中的油杂质的过滤,防止润滑油中的杂质堵塞润滑油管路,影响对轴承的正常的润滑。The oil supply path 900 of the first oil storage component 150 and the second oil storage component 160 is also provided with an oil filter 192 connected to the oil pump, which is mainly used to filter oil impurities in the lubricating oil and prevent the lubricating oil from being contaminated. Impurities block the lubricating oil pipeline and affect the normal lubrication of the bearings.
在一些实施例中,第二储油部件160布置在蜗壳110底部位置处,与第一储油部件150相对布置,其为主要的供油油箱,内部存在有大量的润滑油。In some embodiments, the second oil storage component 160 is arranged at the bottom of the volute 110 and is opposite to the first oil storage component 150 . It is the main oil supply tank and has a large amount of lubricating oil inside.
通过将第一储油部件150和第二储油部件160均采用内置在蜗壳110内的设置方式,实现了其主要存储油的油箱的内置化设置,避免油箱在运输中受到磕碰破损的情况。By arranging both the first oil storage component 150 and the second oil storage component 160 to be built into the volute 110, the internal arrangement of the oil tank that mainly stores oil is realized, thereby avoiding the oil tank from being damaged during transportation. .
在本公开的一些实施例中,参见附图3、附图4和附图6,冷水机组还设置有:In some embodiments of the present disclosure, referring to Figure 3, Figure 4 and Figure 6, the chiller is further provided with:
轴承润滑油路通道,其至少包括:Bearing lubricating oil channel, which at least includes:
第一润滑油路,该第一润滑油路为高速润滑油路,其连通所述第一储油部件150和所述第二转轴轴承组件,用以对第二转轴承组件进行润滑;第二后润滑油路300,该第二后润滑油路300为低速后润滑油路,其连通所述第一储油部件150和所述第一后轴承132,以对第一后轴承132进行润滑;The first lubricating oil path is a high-speed lubricating oil path, which connects the first oil storage component 150 and the second rotating shaft bearing assembly to lubricate the second rotating bearing assembly; the second Rear lubricating oil path 300. The second rear lubricating oil path 300 is a low-speed rear lubricating oil path, which connects the first oil storage component 150 and the first rear bearing 132 to lubricate the first rear bearing 132;
第二前润滑油路400,该第二前润滑油路400为低速后润滑油路,其连通第一储油部件150和所述第一前轴承131,用以对第一前轴承131进行润滑;其中,第二储油部件160流出的润滑油经过冷却装置800进入到第一储油部件150,第一储油部件150中的润滑油通过第一润滑油路、第二后润滑油路300和第二前润滑油路400分别进入到所述轴承组件、第一后轴承132、第一前轴承131并对其润滑。The second front lubricating oil path 400 is a low-speed rear lubricating oil path, which connects the first oil storage component 150 and the first front bearing 131 to lubricate the first front bearing 131 ; Among them, the lubricating oil flowing out of the second oil storage component 160 enters the first oil storage component 150 through the cooling device 800, and the lubricating oil in the first oil storage component 150 passes through the first lubricating oil passage and the second rear lubricating oil passage 300. The second front lubricating oil passage 400 enters the bearing assembly, the first rear bearing 132 and the first front bearing 131 respectively and lubricates them.
从第二储油部件160流出润滑油油温较高,因此,必须通过冷却装置800对其冷却后再对各个轴承润滑。第一储油部件150作用则为起到中间承载冷却后润滑油作用,用于将通过冷却装置800冷却降温后的润滑油通过轴承润滑油路通道分别输送到第一润滑油路、第二后润滑油路300和第二前润滑油路400中。通过与第一储油部件150连通的润滑油路 的结构,实现了对第二转轴轴承组件和第一转轴轴承组件的润滑,保证了对轴承的润滑效果。The lubricating oil flowing out from the second oil storage component 160 has a relatively high temperature. Therefore, it must be cooled by the cooling device 800 before each bearing is lubricated. The first oil storage component 150 functions as an intermediate carrier of the cooled lubricating oil, and is used to transport the lubricating oil cooled by the cooling device 800 to the first lubricating oil path and the second rear lubricating oil path through the bearing lubricating oil path. Lubricating oil passage 300 and second front lubricating oil passage 400. Through the structure of the lubricating oil path connected with the first oil storage component 150, the lubrication of the second rotating shaft bearing assembly and the first rotating shaft bearing assembly is achieved, ensuring the lubrication effect of the bearings.
并且,由于位于顶部,第一润滑油路、第二后润滑油路300和第二前润滑油路400的润滑油在流动时可在重力以及油压的作用力下能够顺畅快速的向下流动到对应的轴承位置处,保证了对各个轴承的润滑效果。Moreover, since it is located at the top, the lubricating oil in the first lubricating oil path, the second rear lubricating oil path 300 and the second front lubricating oil path 400 can flow downward smoothly and quickly under the force of gravity and oil pressure. to the corresponding bearing position to ensure the lubrication effect of each bearing.
本公开实施例设置时,将构成轴承润滑油路通道的第一润滑油路、第二前润滑油路400、第二后润滑油路300均成型在机壳100壁上。When setting up the embodiment of the present disclosure, the first lubricating oil path, the second front lubricating oil path 400 and the second rear lubricating oil path 300 that constitute the bearing lubricating oil path are all formed on the wall of the casing 100 .
在本公开中,成型在机壳100壁上表示其可以为成型在机壳100壁内、成型在机壳100内侧壁或成型在机壳100外侧壁上。In this disclosure, molded on the wall of the casing 100 means that it can be formed in the wall of the casing 100 , on the inner wall of the casing 100 , or on the outer wall of the casing 100 .
在一些实施例中,可将第一润滑油路形成在机壳100的壁内。In some embodiments, the first lubricating oil passage may be formed within the wall of the housing 100 .
将用以对第一后轴承132润滑的第二后润滑油路300布置在机壳100外壁或机壳100壁内。The second rear lubricating oil passage 300 used to lubricate the first rear bearing 132 is arranged on the outer wall of the casing 100 or within the wall of the casing 100 .
将第二前润滑油路400,布置在机壳100壁内或机壳100内壁面上均可。The second front lubricating oil passage 400 can be arranged in the wall of the casing 100 or on the inner wall surface of the casing 100 .
冷水机组在设置时,将用于储油的第一储油部件150、第二储油部件160内置在机壳100内部,同时,将连接在第一储油部件150和第二储油部件160之间的供油油路的主供油段911内置成型在机壳壁内,将冷却装置800也相应的布置在主供段911上,也内置在机壳100内部,实现了储油部件以及主供油段911和冷却装置800的内置化设置。When the chiller is installed, the first oil storage component 150 and the second oil storage component 160 for storing oil are built inside the casing 100, and at the same time, the first oil storage component 150 and the second oil storage component 160 are connected to each other. The main oil supply section 911 of the oil supply path between them is built-in and molded in the casing wall. The cooling device 800 is also arranged correspondingly on the main supply section 911 and is also built inside the casing 100 to realize the oil storage components and The main oil supply section 911 and the cooling device 800 are built-in.
本公开还将构成对轴承进行润滑的轴承润滑油路通道的第一润滑油路、第二前润滑油路300、第二后润滑油路400均成型在机壳壁和对应的轴承座内,通过此种设置将润滑油路全部集成设置在了压缩机的机壳100上,实现了在压缩机的机壳100上油路的内置化以及集成化设置,无需额外连接设计外在的油连接管路,避免了采用外置油冷却器需要连接多条外置管路,容易造成管路泄露以及磕碰、损坏的问题。In the present disclosure, the first lubricating oil path, the second front lubricating oil path 300 and the second rear lubricating oil path 400 that constitute the bearing lubricating oil path for lubricating the bearings are all molded into the casing wall and the corresponding bearing seat. Through this arrangement, all lubricating oil circuits are integrated into the casing 100 of the compressor, realizing the built-in and integrated setting of the oil circuits on the casing 100 of the compressor, eliminating the need to design external oil connections. Pipes, avoiding the need to connect multiple external pipelines when using an external oil cooler, which can easily cause pipeline leakage, collision, and damage.
此外,由于第一润滑油路、第二前润滑油路400、第二后润滑油路300分别连通对应的轴承,可使润滑油在油路导向作用下到相应轴承处润滑,对轴承润滑效果更好。In addition, since the first lubricating oil path, the second front lubricating oil path 400 and the second rear lubricating oil path 300 are respectively connected to the corresponding bearings, the lubricating oil can be lubricated to the corresponding bearings under the guidance of the oil path, thereby improving the bearing lubrication effect. better.
通过此种设置将润滑油路全部集成设置在了机壳100壁面上,并且为在机壳100壁上来直接成型油路,无需额外连接外在的油连接管路,实现了油路的内置以及和压缩机机壳100的集成化设置,有效的避免了采用外部连接的油管方式导致管路容易磨损、破坏的问题的产生。Through this arrangement, all the lubricating oil circuits are integrated and arranged on the wall of the casing 100, and the oil circuit is directly formed on the wall of the casing 100, without the need to connect additional external oil connecting pipes, realizing the built-in and The integrated arrangement with the compressor casing 100 effectively avoids the problem of easy wear and damage of the pipeline caused by the use of externally connected oil pipes.
其中,第一润滑油路包括:第二转轴140的轴承组件。The first lubricating oil passage includes: a bearing assembly of the second rotating shaft 140 .
第二转轴140的轴承组件的润滑主要通过第一润滑油路来实现,其连通所述第一储油部件150和所述轴承组件,用以对轴承组件进行润滑;在一些实施例中,该轴承组件为高速轴承组件。The lubrication of the bearing assembly of the second rotating shaft 140 is mainly achieved through the first lubricating oil passage, which communicates with the first oil storage component 150 and the bearing assembly to lubricate the bearing assembly; in some embodiments, the The bearing assembly is a high-speed bearing assembly.
在本公开的一些实施例中,所述第一润滑油路包括:In some embodiments of the present disclosure, the first lubricating oil passage includes:
第一高速轴润滑油通道200,连通所述第二前轴承142和第一储油部件150,由蜗壳110内壁上形成的第一高速封闭流道210和高速前轴承座144上的第二高速封闭流道220对接形成,其垂直第二前轴承142设置。The first high-speed shaft lubricating oil channel 200 connects the second front bearing 142 and the first oil storage component 150, and is composed of the first high-speed closed flow channel 210 formed on the inner wall of the volute 110 and the second high-speed front bearing seat 144. The high-speed closed flow channels 220 are formed by butt joints and are arranged perpendicularly to the second front bearing 142 .
第一高速轴润滑油通道200包括形成在蜗壳110内壁上第一凸起筋组,第一凸起筋组包括第一凸起筋,设置2条,2条第一凸起筋相对设置,沿着蜗壳110的高速方向从上向下延伸布置,延伸至第二前轴承座144位置处。The first high-speed shaft lubricating oil passage 200 includes a first protruding rib group formed on the inner wall of the volute 110. The first protruding rib group includes two first protruding ribs, and the two first protruding ribs are arranged oppositely. It is arranged extending from top to bottom along the high speed direction of the volute 110 and extends to the position of the second front bearing seat 144 .
第一凸起筋组还包括:第一连接筋,连接2条第一凸起筋,以封闭2条第一凸起筋和蜗壳110内壁配合形成第一高速封闭流道210。The first raised rib group also includes: a first connecting rib, which connects two first raised ribs to close the two first raised ribs and cooperate with the inner wall of the volute 110 to form a first high-speed closed flow channel 210.
第二封闭流道220,形成在所述第二前轴承座144内,第二前轴承座144具有环形高速轴承安装部。The second closed flow channel 220 is formed in the second front bearing seat 144, and the second front bearing seat 144 has an annular high-speed bearing mounting portion.
沿第二转轴140的轴承安装部的径向方向从其外侧面贯穿至内侧面位置处。Along the radial direction of the bearing mounting portion of the second rotating shaft 140, it penetrates from the outer side to the inner side.
第二封闭流道220和第一封闭流道210对接配合。The second closed flow channel 220 and the first closed flow channel 210 are butt matched.
在对第二前轴承142润滑时,从第一储油部件150流出的润滑油进入到第一封闭流道210进入到第二封闭流道内,然后进入到第二前轴承142内对第二前轴承142进行润滑。When lubricating the second front bearing 142, the lubricating oil flowing out from the first oil storage component 150 enters the first closed flow channel 210, enters the second closed flow channel, and then enters the second front bearing 142 to lubricate the second front bearing 142. Bearing 142 is lubricated.
在本公开的一些实施例中,第一高速封闭流道210和第二封闭流道220共线,以使得 其构成的整个第一高速轴润滑油通道200为垂直于第二前轴承142的设置,这样则可使得在电机断电停机的情况下,润滑油也可以在重力作用下对第二前轴承142进行润滑,避免第二前轴承142磨损的情况发生。In some embodiments of the present disclosure, the first high-speed closed flow channel 210 and the second closed flow channel 220 are collinear, so that the entire first high-speed shaft lubricating oil channel 200 formed by them is arranged perpendicular to the second front bearing 142 , in this way, when the motor is powered off and shut down, the lubricating oil can also lubricate the second front bearing 142 under the action of gravity to avoid wear of the second front bearing 142 .
第二储油部件160在布置时,布置在第二前轴承142和第二后轴承141的下方位置处,其长度至少从第二前轴承142延伸到第二后轴承141位置处。When arranged, the second oil storage component 160 is arranged below the second front bearing 142 and the second rear bearing 141 , and its length extends at least from the second front bearing 142 to the second rear bearing 141 .
在第二前轴承142和第二转轴140之间存在有配合间隙,进入到第二前轴承142的润滑油在第二转轴140高速旋转时,会通过两者之间的配合间隙被甩入到位于下方的第二储油部件160内部,以实现润滑油的回油功能。There is a fitting gap between the second front bearing 142 and the second rotating shaft 140. When the second rotating shaft 140 rotates at high speed, the lubricating oil entering the second front bearing 142 will be thrown into the second front bearing 142 through the fitting gap between the two. The second oil storage component 160 is located below to realize the oil return function of lubricating oil.
第二高速轴润滑油通道500,第二高速轴润滑油通道500分别与所述第一高速轴润滑油通道200和第二后轴承141连通。The second high-speed shaft lubricating oil channel 500 is connected with the first high-speed shaft lubricating oil channel 200 and the second rear bearing 141 respectively.
第二高速轴润滑油通道500为从第一高速轴润滑油通道200引出的一条分润滑油路,其可将第一高速轴润滑油通道200中的部分润滑油引流到第二高速轴润滑油通道500内,然后对和其连通的第二后轴承141进行润滑。The second high-speed shaft lubricating oil channel 500 is a branch lubricating oil channel leading from the first high-speed shaft lubricating oil channel 200, which can divert part of the lubricating oil in the first high-speed shaft lubricating oil channel 200 to the second high-speed shaft lubricating oil. In the passage 500, the second rear bearing 141 communicated with the second rear bearing 141 is then lubricated.
在本公开的一些实施例中,第二高速轴润滑油通道500包括:In some embodiments of the present disclosure, the second high speed shaft lubricating oil passage 500 includes:
第一高速后油道510,形成在蜗壳110的前壁面上,从第一高速轴润滑油通道200向下延伸弯折形成。The first high-speed rear oil passage 510 is formed on the front wall of the volute 110 and is formed by extending downward from the first high-speed shaft lubricating oil passage 200 .
第一高速后油道510连接时,连接在第一封闭流道210的一侧,其包括相互连通的第一弯折油道511、第二凸起筋组512、第二弯折油道514、第三凸起筋组513和第二后油道520。When the first high-speed rear oil passage 510 is connected, it is connected to one side of the first closed flow passage 210 and includes a first bent oil passage 511, a second raised rib group 512, and a second bent oil passage 514 that are connected to each other. , the third raised rib group 513 and the second rear oil passage 520.
第一弯折油道511,横向布置在蜗壳110内壁上,其通过蜗壳110内壁上的第二凸起筋组512和蜗壳110内壁围设形成。The first bent oil passage 511 is arranged transversely on the inner wall of the volute 110 and is formed by the second protruding rib group 512 on the inner wall of the volute 110 and the inner wall of the volute 110 .
第二凸起筋组512包括2个第二凸起筋和连接第二凸起筋的第二连接筋,第二连接筋与2个第二凸起筋和蜗壳110内壁配合围设成第一弯折油道511。The second raised rib group 512 includes two second raised ribs and a second connecting rib connecting the second raised ribs. The second connecting rib cooperates with the two second raised ribs and the inner wall of the volute 110 to form a second connecting rib. A bent oil passage 511.
第二弯折油道514,竖向布置,其通过蜗壳110内壁上的第三凸起筋组513和蜗壳110内壁围设形成。The second bent oil passage 514 is arranged vertically and is formed by the third protruding rib group 513 on the inner wall of the volute 110 and the inner wall of the volute 110 .
第三凸起筋组513包括2个第三凸起筋和连接第三凸起筋的第三连接筋,第三连接筋与2个第二凸起筋和蜗壳110内壁配合围设成第二弯折油道514。The third raised rib group 513 includes two third raised ribs and a third connecting rib connecting the third raised ribs. The third connecting rib cooperates with the two second raised ribs and the inner wall of the volute 110 to form a third connecting rib. 2. Bend oil passage 514.
第二后油道520,形成在第二后轴承座143内,第二后轴承座143布置在蜗壳110后壁面位置处。The second rear oil passage 520 is formed in the second rear bearing seat 143 , and the second rear bearing seat 143 is arranged at the rear wall surface of the volute 110 .
在第二后轴承座143内形成有第二后轴承141安装腔,第二后油道520从第二后轴承座143的外侧面贯穿至第二后轴承141安装腔内,以使得润滑油直接通过其引入到安装在其内部的第二后轴承141处,对第二后轴承141进行润滑。A second rear bearing 141 installation cavity is formed in the second rear bearing seat 143, and a second rear oil passage 520 penetrates from the outer side of the second rear bearing seat 143 into the second rear bearing 141 installation cavity, so that the lubricating oil can be directly By its introduction into the second rear bearing 141 mounted inside it, the second rear bearing 141 is lubricated.
连接油道530,由密封筋条531形成,从蜗壳110前壁面延伸到蜗壳110后壁面设置,悬空布置在蜗壳110腔体内部,其两端分别与所述第一后油道510、第二后油道520连通。The connecting oil passage 530 is formed by sealing ribs 531 and extends from the front wall of the volute 110 to the rear wall of the volute 110. It is arranged suspended inside the cavity of the volute 110, and its two ends are connected to the first rear oil passage 510 respectively. , the second rear oil passage 520 is connected.
密封筋条531,包括多块,沿蜗壳110前壁到蜗壳110后壁方向延伸设置,多块密封筋条531相互连接形成密封的连接油道530,从蜗壳110前壁上的第一后油道510流出的润滑油可经过连接油道530输送到第二后油导道内,以对第二后轴承141进行润滑。The sealing ribs 531 include a plurality of pieces extending from the front wall of the volute 110 to the rear wall of the volute 110. The plurality of sealing ribs 531 are connected to each other to form a sealed connecting oil passage 530. The lubricating oil flowing out of the first rear oil passage 510 can be transported to the second rear oil guide passage through the connecting oil passage 530 to lubricate the second rear bearing 141 .
同样的,在第二后轴承141第二转轴140之间存在有配合间隙,第二储油部件160布置在第二后轴承141下方,在第二转轴140高速旋转的过程中,位于两者配合间隙处的润滑油会被甩入到下方的第二储油部件160内部,以实现润滑油的收集和回油。Similarly, there is a matching gap between the second rear bearing 141 and the second rotating shaft 140. The second oil storage component 160 is arranged below the second rear bearing 141. During the high-speed rotation of the second rotating shaft 140, the second oil storage component 160 is located in a matching position between the second rear bearing 141 and the second rotating shaft 140. The lubricating oil in the gap will be thrown into the second oil storage component 160 below to realize the collection and return of lubricating oil.
为实现对第一后轴承132的润滑,在本公开的一些实施例中,在离心式压缩机内部还相应的布置有第二后润滑油路300、机壳油道310和第一后轴承座油道。In order to achieve lubrication of the first rear bearing 132, in some embodiments of the present disclosure, a second rear lubricating oil passage 300, a casing oil passage 310 and a first rear bearing seat are correspondingly arranged inside the centrifugal compressor. Oil passage.
第二后润滑油路300,连通所述第一储油部件150和所述第一后轴承132,所述第二后润滑油路300包括:The second rear lubricating oil passage 300 connects the first oil storage component 150 and the first rear bearing 132. The second rear lubricating oil passage 300 includes:
机壳油道,形成机壳100壁上,所述机壳100流道从第一储油部件150伸出穿过蜗壳110、前端盖122至壳本体121处,沿壳本体121的长度方向延伸至壳本体121远离第一储油部件150的一端,并从所述壳本体121端部沿后端盖123径向方向延伸至所述第一后轴承座134处;The casing oil channel is formed on the wall of the casing 100. The casing 100 flow channel extends from the first oil storage component 150 through the volute 110 and the front end cover 122 to the shell body 121, along the length direction of the shell body 121 Extends to one end of the shell body 121 away from the first oil storage component 150, and extends from the end of the shell body 121 to the first rear bearing seat 134 along the radial direction of the rear end cover 123;
第一后轴承座油道,形成在所述第一后轴承座134内,与所述机壳油道对接配合,用以将润滑油引入到所述第一后轴承132内。A first rear bearing seat oil passage is formed in the first rear bearing seat 134 and butts with the casing oil passage to introduce lubricating oil into the first rear bearing 132 .
在本公开的一些实施例中,所述机壳油道包括依次连通的:In some embodiments of the present disclosure, the casing oil passages include sequentially connected:
第一后流道311,形成在蜗壳110壁内或蜗壳110内侧壁上,与第一储油部件150的一侧连通。The first rear flow channel 311 is formed in the wall of the volute 110 or on the inner wall of the volute 110 and is connected to one side of the first oil storage component 150 .
对接流道312,形成在前端盖122壁内,沿壳本体121轴线方向延伸布置,与所述第一后流道311连通。The docking flow channel 312 is formed in the wall of the front end cover 122 , extends along the axial direction of the shell body 121 , and is connected with the first rear flow channel 311 .
第二后流道313,形成在壳本体121的壁上,沿电机壳120轴向方向延伸布置,与所述对接流道312连通。The second rear flow channel 313 is formed on the wall of the housing body 121 , extends along the axial direction of the motor housing 120 , and is connected with the butt flow channel 312 .
第三后流道314,形成在后端盖123内,与所述第一后轴承座油道连通。The third rear flow passage 314 is formed in the rear end cover 123 and communicates with the first rear bearing seat oil passage.
后端盖123包括:端盖本体和从端盖本体一侧延伸形成的锥形的垂直端盖本体设置的环形端盖凸起。The rear end cap 123 includes: an end cap body and an annular end cap protrusion formed by extending from one side of the end cap body and forming a conical vertical end cap body.
在环形端盖凸起内形成有用于安装第一后轴承的第一后轴承座134。A first rear bearing seat 134 for mounting the first rear bearing is formed in the annular end cap protrusion.
在成型时,第一后轴承座134直接和后端盖123一体成型。During molding, the first rear bearing seat 134 is directly integrally formed with the rear end cover 123 .
所述第三后流道314包括:端盖本体流道3141,端盖本体流道3141沿端盖本体1231的径向方向布置。The third rear flow channel 314 includes: an end cover body flow channel 3141, which is arranged along the radial direction of the end cover body 1231.
端盖凸起流道3142,布置在端盖凸起壁内,包括:第一倾斜流道3143、第二倾斜流道3144和第一后轴承座油道3145。The end cover raised flow channel 3142 is arranged in the end cover raised wall and includes: a first inclined flow channel 3143, a second inclined flow channel 3144 and a first rear bearing seat oil channel 3145.
第一倾斜流道3143,沿端盖本体1231径向方向向下倾斜布置。The first inclined flow channel 3143 is arranged inclined downward along the radial direction of the end cover body 1231.
第二倾斜流道3144,与所述第一倾斜流道3143连通,沿端盖凸起的轴线方向延伸,向靠近后轴承座安装腔中心侧倾斜。The second inclined flow channel 3144 is connected with the first inclined flow channel 3143, extends along the axis direction of the end cover protrusion, and is inclined toward the center side of the rear bearing seat installation cavity.
第一后轴承座油道3145,与第二倾斜流道3144连通,沿环形端盖凸起1232的径向方向布置。The first rear bearing seat oil passage 3145 is connected with the second inclined flow passage 3144 and is arranged along the radial direction of the annular end cover protrusion 1232.
为实现进入到第一后轴承132中的润滑油的回油,离心式压缩机内部还设置有回油油路320。In order to realize the oil return of the lubricating oil entering the first rear bearing 132, an oil return oil passage 320 is also provided inside the centrifugal compressor.
回油油路320包括设置在壳本体121底部的进油部321,在壳本体121内形成有电机腔体,进油部321和电机腔体连通,所述回油油路320部分形成在壳本体121底部的壁内,部分形成在蜗壳110内壁上,从所述进油部321沿壳本体121轴线方向延伸至第二储油部件160位置处并与第二储油部件160连通。The oil return path 320 includes an oil inlet portion 321 provided at the bottom of the housing body 121. A motor cavity is formed in the housing body 121. The oil inlet portion 321 communicates with the motor cavity. The oil return path 320 is partially formed in the housing. The wall at the bottom of the body 121 is partially formed on the inner wall of the volute 110 and extends from the oil inlet 321 along the axis of the shell body 121 to the position of the second oil storage component 160 and communicates with the second oil storage component 160 .
第一后轴承132在设置时,布置在壳本体121内,其必然距离壳本体121的底部一定的间距,即第一后轴承132位于进油部321上方。When installed, the first rear bearing 132 is arranged in the shell body 121 and must be at a certain distance from the bottom of the shell body 121 , that is, the first rear bearing 132 is located above the oil inlet 321 .
在第一后轴承132上的第一转轴130旋转时,其会将在第一后轴承132和第一转轴130间隙内的润滑油甩出,被甩出的润滑油会在重力作用下落入到壳本体121的底部位置处。When the first rotating shaft 130 on the first rear bearing 132 rotates, it will throw out the lubricating oil in the gap between the first rear bearing 132 and the first rotating shaft 130 , and the thrown out lubricating oil will fall into the space under the action of gravity. at the bottom of the shell body 121 .
本实施例中通过在壳本体121底部处设置的和电机腔体连通的进油部321,可使得润滑油能够进入到进油部321内,并通过和进油部321连通的回油油路320回流到第二储油部件160内部,实现回油。In this embodiment, the oil inlet 321 connected to the motor cavity is provided at the bottom of the housing body 121 so that the lubricating oil can enter the oil inlet 321 and pass through the oil return path connected to the oil inlet 321 320 flows back into the second oil storage component 160 to realize oil return.
在本公开的一些实施例中,进油部321为开设在壳本体121进油流入口。In some embodiments of the present disclosure, the oil inlet portion 321 is an oil inlet opening of the housing body 121 .
在本公开的一些实施例中,回油油路320包括如下组件。形成在壳本体121内壁内的壳体回油油路322,壳体回油油路322沿壳体轴线方向延伸设置,其与进油部321连通。In some embodiments of the present disclosure, the oil return circuit 320 includes the following components. A casing oil return oil passage 322 is formed in the inner wall of the casing body 121 . The casing oil return oil passage 322 extends along the axial direction of the casing and is connected with the oil inlet 321 .
形成在前端盖122上的端盖回油油路323,端盖回油油路323和壳体回油油路322对接。An end cover oil return passage 323 is formed on the front end cover 122, and the end cover oil return passage 323 is connected with the housing return oil passage 322.
蜗壳回油油路324,其形成在蜗壳110壁内,与端盖回油油路323和第二储油部件160连通,所述蜗壳回油油路324、端盖回油油路323和所述壳体回油油路322共线。The volute oil return oil passage 324 is formed in the wall of the volute 110 and communicates with the end cover oil return oil passage 323 and the second oil storage component 160. The volute case oil return oil passage 324 and the end cover oil return oil passage 323 is in line with the housing return oil path 322.
在本公开的另一些实施例中,壳体回油油路322形成在壳本体121的外壁上,通过在壳本体121外壁上设凸起筋板以和壳本体121配合形成,避免对壳本体121内部结构安装造成干涉。In other embodiments of the present disclosure, the casing oil return passage 322 is formed on the outer wall of the casing body 121 by providing raised ribs on the outer wall of the casing body 121 to cooperate with the casing body 121 to avoid damaging the casing body 121 . 121 Internal structure installation causes interference.
由于回油油路320在回流时要经过电机的前端盖122和蜗壳110的机加工配合面,由 于机加工面容易存在密封接触不良,导致润滑油出现泄露的问题,因此,在前端盖122和蜗壳110上与端盖回油油路323与蜗壳回油油路324对接配合位置处设置用以对油路密封的回油密封结构,通过密封结构对油路对接配合位置处进行密封,以达到防止润滑油泄露的效果。Since the oil return path 320 must pass through the machined mating surfaces of the motor's front end cover 122 and the volute 110 when returning, the machined surface is prone to poor sealing contact, leading to lubricating oil leakage problems. Therefore, the front end cover 122 An oil return sealing structure is provided on the volute 110 at the mating position between the end cover oil return oil path 323 and the volute oil return oil path 324 for sealing the oil path. The sealing structure seals the mating position of the oil path. , to achieve the effect of preventing lubricating oil leakage.
所述回油密封结构包括:The oil return sealing structure includes:
在蜗壳回油油路324周圈设置的回油凸起部330,在端盖回油油路323周圈设置的回油凹陷部340,所述回油凸起部330插装在所述回油凹陷部340内,在所述回油凸起部330和所述回油凹陷部340的接触配合端面处设置有环绕在油路对接配合位置周圈的第一回油密封件350。An oil return protrusion 330 is provided around the volute oil return passage 324, and an oil return recess 340 is provided around the end cover oil return passage 323. The oil return protrusion 330 is inserted into the In the oil return recessed portion 340, a first oil return seal 350 is provided at the contact mating end surface of the oil return protruding portion 330 and the oil return recessed portion 340, surrounding the oil passage butt mating position.
在本公开的一些实施例中,回油密封件为回油密封条。In some embodiments of the present disclosure, the oil return seal is an oil return sealing strip.
在前端盖122和蜗壳110的接触配合面处还设置有第二回油密封件360,在本公开的一些实施例中,第一/第二回油密封件为密封圈,在设置时,可在蜗壳110端面上开设嵌装槽,密封圈装配在嵌装槽内并被挤压在蜗壳110和前端盖122之间。A second oil return seal 360 is also provided at the contact mating surface of the front end cover 122 and the volute 110. In some embodiments of the present disclosure, the first/second oil return seal is a sealing ring. When set, An embedding groove can be provided on the end face of the volute 110 , and the sealing ring is assembled in the embedding groove and is squeezed between the volute 110 and the front end cover 122 .
通过在油道对接配合位置处设置凹凸配合结构以及在凹凸配合结构处增加回油密封件的设置方式,保证了机加工接触面处的油道的密封效果。By arranging a concave and convex fitting structure at the butt matching position of the oil passage and adding an oil return seal at the concave and convex fitting structure, the sealing effect of the oil passage at the machined contact surface is ensured.
在第一后流道311和对接流道312对接配合位置周圈的前端盖122和蜗壳110上设置用以对油路密封的低速后密封结构370,所述低速后密封结构370和所述回油密封结构相同,在此不做赘述。A low-speed rear sealing structure 370 for sealing the oil circuit is provided on the front end cover 122 and the volute 110 around the butt-fitting position of the first rear flow channel 311 and the butt flow channel 312. The low-speed rear sealing structure 370 and the The oil return seal structure is the same and will not be described again here.
通过设置在前端面和蜗壳110上的第二回油密封件360提高了密封效果。The sealing effect is improved by the second oil return seal 360 provided on the front end surface and the volute 110 .
在本公开的一些实施例中,在壳本体121的外壁上形成有凸起部件1211,凸起部件1211沿壳本体121的长度方向延伸布置,所述凸起部件1211内部形成有中空腔体,在所述凸起筋板与壳本体121的外壁之间围设形成有闭合的第二后流道313。In some embodiments of the present disclosure, a raised component 1211 is formed on the outer wall of the shell body 121. The raised component 1211 extends along the length direction of the shell body 121, and a hollow cavity is formed inside the raised component 1211. A closed second rear flow channel 313 is formed between the raised ribs and the outer wall of the shell body 121 .
通过在壳本体121的外壁上设置凸起部件1211来与壳本体121外壁配合形成第二后流道313的配合方式,可使得用以输送润滑油的通路不是形成在壳本体121的内部,避免了因布置在壳本体121内壁上与安装在电机壳120内的安装结构产生干涉的问题,减少了对于电机壳120的内部空间的占用。By arranging the protruding component 1211 on the outer wall of the shell body 121 to cooperate with the outer wall of the shell body 121 to form the second rear flow channel 313, the passage for transporting lubricating oil can be prevented from being formed inside the shell body 121 to avoid This eliminates the problem of interference between the installation structure arranged on the inner wall of the housing body 121 and the installation structure installed in the motor housing 120 , thereby reducing the occupation of the internal space of the motor housing 120 .
在本公开的一些实施例中,凸起筋板由多块所述凸起筋条围设形成,包括:垂直壳本体121的外侧壁设置的竖向筋条,竖向筋条之间形成有容纳空间,连接在竖向筋条之间的横向筋条,其与壳本体121外壁配合连接来形成所述封闭的第二后流道313。In some embodiments of the present disclosure, the raised ribs are surrounded by a plurality of raised ribs, including: vertical ribs arranged perpendicularly to the outer wall of the shell body 121, and there are formed between the vertical ribs The accommodation space and the transverse ribs connected between the vertical ribs are cooperatively connected with the outer wall of the shell body 121 to form the closed second rear flow channel 313.
在本公开的另一些实施例中,凸起筋板为直接成型的U型弯折板,其在连接时可焊接固定在壳本体121的外壁上即可。In other embodiments of the present disclosure, the raised ribs are directly formed U-shaped bent plates, which can be welded and fixed on the outer wall of the shell body 121 during connection.
在本公开的另一些实施例中,所述第二后流道313形成在壳本体121的壁内,所述第二低速流道距离壳本体121的外表面的间距为2-3mm。In other embodiments of the present disclosure, the second rear flow channel 313 is formed in the wall of the shell body 121 , and the distance between the second low-speed flow channel and the outer surface of the shell body 121 is 2-3 mm.
在壳本体121的壁厚厚度能够满足使用强度的前提下,在设置时,也可以将第二后流道313之间开设在壳本体121的壁内部,使其从壳本体121的壁内流动,其同样也不会对装配在壳本体121的内部的安装部件以及结构产生干涉影响。On the premise that the wall thickness of the shell body 121 can meet the usage intensity, during installation, the second rear flow channel 313 can also be opened inside the wall of the shell body 121 to allow it to flow from the wall of the shell body 121 , which will also not interfere with the installation components and structures assembled inside the housing body 121 .
第二前润滑油路400包括:连通第一储油部件150和所述第一前轴承131;The second front lubricating oil passage 400 includes: connecting the first oil storage component 150 and the first front bearing 131;
壳体油道410,形成机壳100壁上,所述壳体油道410从第一储油部件150伸出并从蜗壳110延伸至前端盖122处,沿前端盖122径向方向延伸至所述第一前轴承座133处;The casing oil passage 410 is formed on the wall of the casing 100. The casing oil passage 410 extends from the first oil storage component 150 and extends from the volute 110 to the front end cover 122, extending along the radial direction of the front end cover 122 to The first front bearing seat 133;
第一前轴承座油道,形成在所述第一前轴承座133内,与所述壳体油道410对接配合,用以将润滑油引入到所述第一前轴承131内。The first front bearing seat oil passage is formed in the first front bearing seat 133 and butts with the housing oil passage 410 to introduce lubricating oil into the first front bearing 131 .
所述第二前润滑油路400的壳体油道410包括依次连通的第一前流道411和第二前流道412。The housing oil passage 410 of the second front lubricating oil passage 400 includes a first front flow passage 411 and a second front flow passage 412 that are connected in sequence.
第一前流道411与第一储油部件150的一侧连接,横向布置在所述蜗壳110壁内;The first front flow channel 411 is connected to one side of the first oil storage component 150 and is laterally arranged in the wall of the volute 110;
第二前流道412形成在前端盖122内,与第一前流道411对接并向下弯折后沿其径向方向延伸,其垂直低速前轴承座133设置。The second front flow channel 412 is formed in the front end cover 122 , butts with the first front flow channel 411 and extends along its radial direction after being bent downward, and is arranged perpendicularly to the low-speed front bearing seat 133 .
第二前流道412包括第一弯折段和第二弯折段,第一弯折段与第一前流道411对接,其为横向设置。The second front flow channel 412 includes a first bending section and a second bending section. The first bending section is butted with the first front flow channel 411 and is arranged transversely.
第二弯折段垂直第一弯折段设置,其沿前端盖122径向布置。The second bending section is arranged perpendicularly to the first bending section and is arranged radially along the front end cover 122 .
通过将第二前流道412设置为垂直前轴承座133设置方式可使得润滑油在进行润滑时能够通过重力作用快速向下流动进行润滑作业。By arranging the second front flow channel 412 vertically to the front bearing seat 133, the lubricating oil can quickly flow downward by gravity during lubrication to perform the lubrication operation.
第一前轴承座油道,与所述第二前流道412对接,沿前轴承座133的径向方向从外侧面贯穿至用以安装第一前轴承131的第一前轴承131的腔内,第一前轴承座油道与所述第二前流道412共线,以使得润滑油能够在重力作用下快速进入到第一前轴承131内部对其进行润滑。The first front bearing seat oil passage is connected with the second front flow passage 412 and penetrates along the radial direction of the front bearing seat 133 from the outer side into the cavity of the first front bearing 131 for installing the first front bearing 131 , the first front bearing seat oil passage is collinear with the second front flow passage 412, so that the lubricating oil can quickly enter the inside of the first front bearing 131 under the action of gravity to lubricate it.
为增强对第二后轴承的润滑,在本公开的一些实施例中,离心式压缩机内部还设置有辅助润滑油路。In order to enhance the lubrication of the second rear bearing, in some embodiments of the present disclosure, an auxiliary lubricating oil passage is provided inside the centrifugal compressor.
在进行润滑时,第一储油部件150位于压缩机的蜗壳110的最上部,在第一储油部件150中的润滑油会在重力及油压的作用下通过第二前润滑油路400中的第一前流道411流入到第二前流道412,然后再流入到第三前流道内对第一前轴承131进行润滑,对前轴承润滑完成的润滑油会继续通过和第一前润滑油连通的辅助连接油路430流入到第二后轴承座143油路内,对第二后轴承141进行润滑。During lubrication, the first oil storage component 150 is located at the uppermost part of the volute 110 of the compressor, and the lubricating oil in the first oil storage component 150 passes through the second front lubricating oil passage 400 under the action of gravity and oil pressure. The first front channel 411 flows into the second front channel 412, and then flows into the third front channel to lubricate the first front bearing 131. The lubricating oil that has lubricated the front bearing will continue to pass through and the first front channel. The auxiliary connecting oil passage 430 connected with lubricating oil flows into the oil passage of the second rear bearing seat 143 to lubricate the second rear bearing 141.
通过辅助润滑油路可增强对第二后轴承141的润滑效果。The lubrication effect on the second rear bearing 141 can be enhanced through the auxiliary lubricating oil passage.
第二储油部件160,沿蜗壳110的轴线方向从延伸布置,位于所述第一前轴承131和第二后轴承的下方,至少能够用以承接从第二后轴承与第二转轴140间隙处甩处的润滑油。The second oil storage component 160 extends along the axial direction of the volute 110 and is located below the first front bearing 131 and the second rear bearing. It can at least be used to absorb the gap between the second rear bearing and the second rotating shaft 140. Lubricating oil everywhere.
在前端盖122和蜗壳110上与第一前流道411和第二前流道412的对接配合位置对应处形成有相互配合的第一前密封结构420,第一前密封结构420包括:A first front sealing structure 420 that cooperates with each other is formed on the front end cover 122 and the volute 110 corresponding to the butt matching positions of the first front flow channel 411 and the second front flow channel 412. The first front sealing structure 420 includes:
第一前凸起部421,位于第一前流道411周圈的蜗壳110上;The first front protrusion 421 is located on the volute 110 around the first front flow channel 411;
第一前凹陷部422,第二前流道412周圈的前端盖122上。The first front recessed portion 422 is located on the front end cover 122 of the second front flow channel 412 .
其中,所述第一前凸起部421插装在所述第一前凹陷部422内,在所述第一前凸起部421和所述第一前凹陷部422的接触配合端面处设置有环绕在油路对接配合位置周圈的第一前密封件423。Wherein, the first front protruding part 421 is inserted into the first front recessed part 422, and a contact fitting end surface of the first front protruding part 421 and the first front recessed part 422 is provided with The first front seal 423 surrounds the oil circuit butt mating position.
在一些实施例中,在第二前流道412周圈的前端盖122上设第一前凸起部421,在第一前流道411周圈的蜗壳110上设第一前凹陷部422。In some embodiments, a first front protrusion 421 is provided on the front end cover 122 around the second front flow channel 412 , and a first front recess 422 is provided on the volute 110 around the first front flow channel 411 .
在前端盖122和蜗壳110的接触配合面处还设置有第二前密封件424,蜗壳110端面上开设嵌装槽,第二前密封件424装配在嵌装槽内使其凸出嵌装槽设置,在装配完成后,第二前密封件424被压紧在蜗壳110和前端盖122之间。A second front seal 424 is also provided at the contact mating surface of the front end cover 122 and the volute 110. An embedding groove is provided on the end surface of the volute 110. The second front seal 424 is assembled in the embedding groove so that it protrudes into the embedding groove. Grooving arrangement, after assembly is completed, the second front seal 424 is pressed between the volute 110 and the front end cap 122 .
通过在油道对接配合位置处设置凹凸配合结构以及在凹凸配合结构处增加第一密封件的设置方式,保证了机加工接触面处的油道的密封效果。By arranging a concave-convex fitting structure at the butt-fitting position of the oil passage and adding a first seal at the concave-convex fitting structure, the sealing effect of the oil passage at the machined contact surface is ensured.
通过设置在前端面和蜗壳110上的第二前密封件424提高了密封效果。The sealing effect is improved by the second front seal 424 provided on the front end surface and the volute 110 .
为实现对从第二储油部件160流出的经过油泵输送的润滑油进行冷却,确保输送到第一储油部件150中的润滑油为冷却后的润滑油,本实施例中还设置有冷却装置800。In order to cool the lubricating oil that flows out from the second oil storage component 160 and is transported by the oil pump, and to ensure that the lubricating oil transported to the first oil storage component 150 is cooled lubricating oil, a cooling device is also provided in this embodiment. 800.
油泵需要从底部的第二储油部件160往外打油,而且底部位置处的第二储油部件160的油箱里面的油温太高,因此必须要经过冷却,润滑油才能进行下一次润滑。The oil pump needs to pump oil from the second oil storage part 160 at the bottom, and the oil temperature in the oil tank of the second oil storage part 160 at the bottom is too high, so it must be cooled before the lubricating oil can be lubricated for the next time.
冷却装置800,位于机壳100内,连接在第一储油部件150和第二储油部件160的供油油路900上,在其内部形成有可流经润滑油的冷却通道。The cooling device 800 is located in the casing 100 and is connected to the oil supply passage 900 of the first oil storage component 150 and the second oil storage component 160. A cooling channel through which lubricating oil can flow is formed in the cooling device 800.
所述冷凝器600包括:The condenser 600 includes:
第一冷媒分管820,所述第一冷媒分管820端部具有第一喷射部,所述第一冷媒分管820能够穿过所述机壳100壁向所述冷却通道喷射冷媒,以与流经过冷却通道中的润滑油进行热交换。The first refrigerant branch 820 has a first injection part at its end. The first refrigerant branch 820 can pass through the wall of the casing 100 and inject refrigerant into the cooling channel to interact with the cooling flow. The lubricating oil in the channel undergoes heat exchange.
本实施例中的冷却装置800在设置时可直接内置在机壳100内部,实现了冷却装置800的内置化,有效的避免了冷却装置800外置存在的与外部的管接口连接处因长期运行受到环境因素的变化影响导致的泄露的问题。The cooling device 800 in this embodiment can be directly built into the casing 100 during installation, realizing the built-in cooling device 800 and effectively avoiding the external pipe interface connection of the cooling device 800 due to long-term operation. Leakage problems caused by changes in environmental factors.
在一些实施例中,冷水机组处于正常工作状态,油泵开始工作,将第二储油部件160中的润滑油向外输送,从第二储油部件160输送出的润滑油油温较高,在其向第一储油部件150输送时,会流经过冷却装置800的冷却通道,此时,从冷凝器600其中的第一冷媒 分管820流出冷媒会通过第一喷射部向冷却通道喷射冷媒,使得冷媒可以和流经过过的润滑油进行热交换,冷媒热交换后吸收润滑油热量,使得润滑油温度降低,实现了对润滑油的低温冷却。In some embodiments, the chiller is in normal working condition, the oil pump starts to work, and the lubricating oil in the second oil storage component 160 is transported outward. The lubricating oil transported from the second oil storage component 160 has a relatively high temperature. When it is transported to the first oil storage component 150, it will flow through the cooling channel of the cooling device 800. At this time, the refrigerant flowing out from the first refrigerant branch pipe 820 of the condenser 600 will spray the refrigerant to the cooling channel through the first injection part, so that The refrigerant can exchange heat with the lubricating oil flowing through it. After heat exchange, the refrigerant absorbs the heat of the lubricating oil, lowering the temperature of the lubricating oil and realizing low-temperature cooling of the lubricating oil.
本实施例中的冷却装置800对润滑油冷却为直接利用机组中已有的冷媒和冷凝器600中喷出的冷媒进行热交换来实现,使其可无需采用相关技术的外置的板式换热器结构进行冷却,降低了生产和工时成本。The cooling device 800 in this embodiment cools the lubricating oil by directly utilizing the existing refrigerant in the unit and the refrigerant sprayed from the condenser 600 to perform heat exchange, so that it does not require the use of external plate heat exchangers of related technologies. The device structure is cooled, reducing production and labor costs.
在本公开的一些实施例中,所述电机腔体内形成有容纳电机定转子组件远离蜗壳110侧的定转子组件容纳部170和靠近蜗壳110侧的冷却装置容纳部180,所述冷却装置800布置在所述冷却装置容纳部180内,冷却装置800的长度为电机壳120长度的1/4-1/3。In some embodiments of the present disclosure, a stator and rotor assembly accommodating portion 170 for accommodating the motor stator and rotor assembly on the side away from the volute 110 and a cooling device accommodating portion 180 on the side close to the volute 110 are formed in the motor cavity. The cooling device 800 is arranged in the cooling device receiving portion 180 , and the length of the cooling device 800 is 1/4-1/3 of the length of the motor housing 120 .
在设置时,可将电机腔体形成两部分,定转子组件容纳腔体部分和冷却装置容纳腔体部分,将冷却装置800布置在靠近蜗壳110一侧的冷却装置容纳腔体部分内部,以便于进行内部油路的设置和连接。During installation, the motor cavity can be formed into two parts, the stator and rotor assembly accommodating cavity part and the cooling device accommodating cavity part, and the cooling device 800 is arranged inside the cooling device accommodating cavity part close to the side of the volute 110, so that For setting and connecting internal oil circuits.
而定转子组件容纳腔体部分则用以进行定转子组件的安装固定即可。The stator and rotor assembly accommodating cavity portion is used to install and fix the stator and rotor assembly.
冷却装置800布置在电机壳120内壁前端,占用电机壳120长度30~450mm,例如228.6mm。The cooling device 800 is arranged at the front end of the inner wall of the motor housing 120 and occupies a length of 30 to 450 mm of the motor housing 120, such as 228.6 mm.
在本公开的一些实施例中,所述冷却装置800包括沿电机壳120长度方向螺旋排列设置的螺旋盘管,螺旋盘管贴合电机壳120内壁设置,其内径小于电机壳120内径,螺旋盘管包括多段依次连接的螺旋管段,相邻的螺旋管段之间的间距相等或不等。In some embodiments of the present disclosure, the cooling device 800 includes a spiral coil arranged helically along the length direction of the motor housing 120 . The spiral coil is arranged to fit the inner wall of the motor housing 120 , and its inner diameter is smaller than the inner diameter of the motor housing 120 . , Spiral coiled pipe includes multiple spiral pipe segments connected in sequence, and the spacing between adjacent spiral pipe segments is equal or unequal.
通过螺旋盘管可使得在其内部形成螺旋的冷却通道,在润滑油流入到螺旋的冷却通道内部时,会沿螺旋通道螺旋流动,流动时间会较长,等同于增加了润滑油在其内部流动的时间,进而延长了和第一冷媒分管820喷射出来的冷媒的接触时间,提高了对润滑油的冷却效果。The spiral coil can form a spiral cooling channel inside it. When the lubricating oil flows into the spiral cooling channel, it will spirally flow along the spiral channel, and the flow time will be longer, which is equivalent to increasing the flow of lubricating oil inside it. time, thereby extending the contact time with the refrigerant sprayed from the first refrigerant branch pipe 820, thereby improving the cooling effect of the lubricating oil.
在本公开一些实施例中,第一冷媒分管820为第一冷媒铜管,第一喷射部为形成在其端部的第一喷射口。In some embodiments of the present disclosure, the first refrigerant branch pipe 820 is a first refrigerant copper pipe, and the first injection part is a first injection port formed at an end thereof.
在本公开的一些实施例中,螺旋盘管直径为500~600mm其中之一,例如540mm;螺旋盘管内径为15~30mm其中之一,例如25.4mm,所需螺旋盘管长度为3~30m其中之一,例如15m,螺旋盘管圈数为2~15圈其中之一,例如9圈。螺旋盘管材质选用铜。In some embodiments of the present disclosure, the diameter of the spiral coil is one of 500 to 600mm, such as 540mm; the inner diameter of the spiral coil is one of 15 to 30mm, such as 25.4mm, and the required length of the spiral coil is 3 to 30m One of them, for example 15m, the number of turns of the spiral coil is one of 2 to 15 turns, for example 9 turns. The spiral coil material is made of copper.
油冷却盘管的使用取代了原外置板式换热器,降低了生产和工时成本。The use of oil cooling coils replaces the original external plate heat exchanger, reducing production and labor costs.
在本公开的一些实施例中,所述冷却装置800包括多段呈波浪形布置的弯折管段,多段弯折管段依次连接,相邻的弯折管段之间的间距相同或不同。In some embodiments of the present disclosure, the cooling device 800 includes multiple bent pipe sections arranged in a wavy shape. The multiple bent pipe sections are connected in sequence, and the spacing between adjacent bent pipe sections is the same or different.
将多段上下呈波浪形布置的弯折管段也可以延长润滑油在其内部流动时间,提高润滑油的冷却效果。Arranging multiple bent pipe sections up and down in a wavy shape can also prolong the flow time of lubricating oil inside them and improve the cooling effect of lubricating oil.
在本公开的一些实施例中,为实现对冷却装置800的安装固定,在电机壳120内壁上固定设置有安装支架,所述冷却装置800卡装在所述安装支架上,In some embodiments of the present disclosure, in order to install and fix the cooling device 800, a mounting bracket is fixedly provided on the inner wall of the motor housing 120, and the cooling device 800 is clamped on the mounting bracket.
安装支架可直接采用现有已有支架结构即可,在此不做赘述。The installation bracket can directly adopt the existing bracket structure, and will not be described in detail here.
或者,所述冷却装置800可以直接焊接固定在电机壳120内壁上。Alternatively, the cooling device 800 can be directly welded and fixed on the inner wall of the motor housing 120 .
在本公开的一些实施例中,冷凝器600还包括:In some embodiments of the present disclosure, condenser 600 further includes:
第二冷媒分管830,所述第二冷媒分管830端部具有第二喷射部,所述第二冷媒分管830能够穿过所述电机壳120壁向所述电机腔体的定子和转子处喷射冷媒,以吸收定子转子热量。第二冷媒分管830选用第二冷媒铜管,第二喷射部为第二喷射口,其可用于向定转子组件处喷射进行热交换,以对定转子组件降温冷却。The second refrigerant branch 830 has a second injection part at its end. The second refrigerant branch 830 can pass through the wall of the motor housing 120 and inject towards the stator and rotor of the motor cavity. Refrigerant to absorb heat from the stator and rotor. The second refrigerant branch pipe 830 is a second refrigerant copper pipe, and the second injection part is a second injection port, which can be used to inject heat to the stator and rotor assembly to cool the stator and rotor assembly.
在本公开的一些实施例中,还包括:In some embodiments of the present disclosure, it also includes:
冷媒输送管道840,连接在所述电机腔体和蒸发器700之间,用以将与润滑油以及和定转子组件换热后的冷媒输送到所述蒸发器700内部。The refrigerant delivery pipe 840 is connected between the motor cavity and the evaporator 700 to deliver the refrigerant that has exchanged heat with the lubricating oil and the stator and rotor components to the interior of the evaporator 700 .
为实现对喷出的冷媒的回收利用,相应在电机腔体和蒸发器700之间连接冷媒输送管道840,喷射到冷却装置800和定转子组件处的冷媒由于吸热会发生汽化,汽化后的冷媒则可通过冷媒输送管道840回流到蒸发器700内部。In order to realize the recycling of the sprayed refrigerant, a refrigerant delivery pipe 840 is connected between the motor cavity and the evaporator 700. The refrigerant sprayed to the cooling device 800 and the stator and rotor assembly will vaporize due to heat absorption, and the vaporized refrigerant will evaporate. The refrigerant can flow back into the evaporator 700 through the refrigerant delivery pipe 840 .
在本公开的一些实施例中,在所述电机壳120上设有贯穿电机壳120布置的第一贯穿 部,第一贯穿部与所述冷却装置800位置对应,所述第一冷媒分管820穿过所述第一贯穿部并朝向所述冷却装置800;In some embodiments of the present disclosure, the motor housing 120 is provided with a first through portion arranged through the motor housing 120 , the first through portion corresponds to the position of the cooling device 800 , and the first refrigerant branch pipe 820 passes through the first penetration portion and faces the cooling device 800;
以及贯穿电机壳120布置的第二贯穿部,所述第二贯穿部与定转子组件位置对应,所述第二冷媒分管830穿过所述第二贯穿部并朝向所述定转子组件设置。And a second penetration portion arranged through the motor housing 120, the second penetration portion corresponds to the position of the stator and rotor assembly, and the second refrigerant branch pipe 830 passes through the second penetration portion and is disposed toward the stator and rotor assembly.
第一贯穿部为第一贯穿孔,第二贯穿部为第二贯穿孔,第一冷媒分管820和第二冷媒分管830可分别穿过第一贯穿孔、第二贯穿孔后以向冷却装置800和定转子组件喷射冷媒。The first through-hole is a first through-hole, and the second through-hole is a second through-hole. The first refrigerant branch pipe 820 and the second refrigerant branch pipe 830 can respectively pass through the first through-hole and the second through-hole to supply the cooling device 800 and the stator and rotor components are sprayed with refrigerant.
在本公开的一些实施例中,所述第一冷媒分管820的内径为6-24mm其中之一;所述第二冷媒分管830内径为6-24mm其中之一,第一冷媒分管820冷媒流量为2-10L/min,例如6L/min,所述第二冷媒分管830的冷媒流量为2-14L/min,例如8L/min。In some embodiments of the present disclosure, the inner diameter of the first refrigerant branch 820 is one of 6-24 mm; the inner diameter of the second refrigerant branch 830 is one of 6-24 mm, and the refrigerant flow rate of the first refrigerant branch 820 is The refrigerant flow rate of the second refrigerant branch pipe 830 is 2-10L/min, such as 6L/min, and the refrigerant flow rate of the second refrigerant branch pipe 830 is 2-14L/min, such as 8L/min.
冷水机组还包括供油油路900。The chiller also includes an oil supply oil circuit 900 .
为使得连接在第一储油部件150和第二储油部件160中之间的供油油路900大部分实现油路结构的内置化,减少采用外置油路结构可能造成的油路管接口破损以及因为环境结霜等气候因素变化影响导致的油管破损泄露的问题,本实施例中对供油油路900结构进行了设置,使得起到主要供油的主供油油路910的主供油段911布置在机壳100内部,以尽可能的减少因油路外置可能造成的润滑油泄露的情况。In order to make most of the oil supply oil path 900 connected between the first oil storage component 150 and the second oil storage component 160 realize the built-in oil path structure, and reduce the oil line pipe interface that may be caused by using an external oil path structure. In order to solve the problems of oil pipe damage and leakage caused by changes in climate factors such as environmental frosting, the structure of the oil supply oil circuit 900 is set up in this embodiment so that the main oil supply oil circuit 910 serves as the main oil supply. The oil section 911 is arranged inside the casing 100 to minimize possible leakage of lubricating oil caused by the external oil circuit.
在本公开的一些实施例中,所述供油油路900包括:主供油油路910,连接在第一储油部件150和油过滤器192之间;用以将经过油过滤器192过滤后的润滑油输送到第一储油部件150内。In some embodiments of the present disclosure, the oil supply circuit 900 includes: a main oil supply circuit 910, connected between the first oil storage component 150 and the oil filter 192; used to filter the oil filtered by the oil filter 192. The final lubricating oil is transported to the first oil storage component 150 .
主供油油路910为构成第一储油部件150和第二储油部件160之间的供油油路900的主要供油段,其为主要的输送润滑油的油路。The main oil supply passage 910 is a main oil supply section constituting the oil supply passage 900 between the first oil storage part 150 and the second oil storage part 160, and is the main oil passage for transporting lubricating oil.
主供油段911,形成在机壳100壁内。The main oil supply section 911 is formed in the wall of the casing 100 .
连接油路920,连接在油泵和油过滤器192之间。The connecting oil line 920 is connected between the oil pump and the oil filter 192 .
同时为实现油泵和油过滤器192之间油路的连接,还相应的设置有连接油路920,连接油路920在设置时一般长度比较短,只有可满足短距离输送润滑油作用即可。At the same time, in order to realize the connection of the oil circuit between the oil pump and the oil filter 192, a connecting oil circuit 920 is also provided. The connecting oil circuit 920 is generally relatively short in length and can only meet the function of transporting lubricating oil over a short distance.
冷却装置800,连接在主供油段911上,用于冷却主供油段911上的润滑油。The cooling device 800 is connected to the main oil supply section 911 and is used to cool the lubricating oil on the main oil supply section 911.
通过冷却装置800可将第二储油部件160中的润滑油冷却后输送至第一储油部件150内部。The cooling device 800 can cool the lubricating oil in the second oil storage component 160 and then transport it to the inside of the first oil storage component 150 .
本实施例在设置时,将起到主要输送润滑油的主供油油路910的主供油段911内置并形成在机壳100的壁内部,有效的避免了供油油路900外置方式造成的油路管路破损以及泄露的问题产生。When this embodiment is set up, the main oil supply section 911 of the main oil supply oil channel 910 that mainly transports lubricating oil is built-in and formed inside the wall of the casing 100, effectively avoiding the external arrangement of the oil supply oil channel 900. The resulting oil pipeline damage and leakage problems arise.
在本公开的一些实施例中,主供油段911即为整个主供油油路910,其在设置时为完全布置的机壳100内部,在一些实施例中,所述主供油段911包括:In some embodiments of the present disclosure, the main oil supply section 911 is the entire main oil supply oil circuit 910, which is completely arranged inside the casing 100 when set up. In some embodiments, the main oil supply section 911 include:
第一主油路9111,位于冷却装置800下方,与油过滤器192对接,并从蜗壳110底部的壁内向上延伸弯折后经过前端盖122内壁、壳本体121内壁与冷却装置800输入口对接;The first main oil path 9111 is located below the cooling device 800 and is connected to the oil filter 192. It extends upward from the wall at the bottom of the volute 110 and then passes through the inner wall of the front end cover 122, the inner wall of the shell body 121 and the input port of the cooling device 800. docking;
在本公开的一些实施例中,第一主油路9111包括:In some embodiments of the present disclosure, the first main oil passage 9111 includes:
第一蜗壳110段,其形成在蜗壳110壁内,其为从底部弯折后向外延伸弯折形成;The first volute 110 section is formed in the wall of the volute 110 and is formed by bending from the bottom and then extending outward;
第一前端盖122段,其与第一蜗壳110段对接,第一壳本体121段,与第一前端盖122段对接;The first front end cover 122 section is connected with the first volute 110 section, and the first shell body section 121 is connected with the first front end cover 122 section;
第二主油路9112,与冷却装置800的输出口对接,从壳本体121内壁向上延伸弯折后经过前端盖122内壁、蜗壳110内壁与第一储油部件150连通。The second main oil path 9112 is connected to the output port of the cooling device 800, extends upward from the inner wall of the housing body 121, and is connected to the first oil storage component 150 through the inner wall of the front end cover 122 and the inner wall of the volute 110.
第二主油路9112包括:第二壳本体121段,第二前端盖122段和第二蜗壳110段,三段依次连通。The second main oil passage 9112 includes: a second shell body section 121, a second front end cover section 122 and a second volute 110 section, and the three sections are connected in sequence.
为实现整个供油油路900的内置化,在本公开的一些实施例中,所述油泵内置在所述第二储油部件160内,所述连接油路920相应的内置在所述蜗壳110内,此时将连接油路920也完全内置到了蜗壳110内部,所有供油油路900完全内置,实现了高度内置集中化。In order to realize the internalization of the entire oil supply oil circuit 900, in some embodiments of the present disclosure, the oil pump is built into the second oil storage component 160, and the connecting oil circuit 920 is correspondingly built into the volute. 110, at this time, the connecting oil circuit 920 is also completely built into the volute 110, and all the oil supply circuits 900 are completely built-in, achieving a high degree of built-in centralization.
在本公开的一些实施例中,所述油泵装配在所述蜗壳110外壁上,所述连接油路920位于所述机壳100外侧。In some embodiments of the present disclosure, the oil pump is assembled on the outer wall of the volute 110 , and the connecting oil passage 920 is located outside the casing 100 .
即在设置时,也可以将长度较短的连接油路920配置在外部,油泵也置于外部,以方 便对油泵进行维修。That is, during installation, the shorter connecting oil line 920 can also be arranged outside, and the oil pump can also be placed outside to facilitate maintenance of the oil pump.
在本公开的一些实施例中,主供油油路910包括主供油段911和连接油段912,连接油段912,连接所述油过滤器192和所述主供油段911。In some embodiments of the present disclosure, the main oil supply circuit 910 includes a main oil supply section 911 and a connecting oil section 912. The connecting oil section 912 connects the oil filter 192 and the main oil supply section 911.
所述主供油段911包括:The main oil supply section 911 includes:
第三主油路9113,与冷却装置800入口对接,形成在壳本体121壁内从壳本体121壁内向上延伸形成;The third main oil passage 9113 is connected to the inlet of the cooling device 800 and is formed in the wall of the shell body 121 and extends upward from the wall of the shell body 121;
第四主油路9114,与冷却装置800出口对接,从壳本体121内壁向上延伸弯折后经过前端盖122内壁、蜗壳110内壁与所述第一储油部件150连通。The fourth main oil passage 9114 is connected to the outlet of the cooling device 800 , extends upward and bends from the inner wall of the shell body 121 , and communicates with the first oil storage component 150 through the inner wall of the front end cover 122 and the inner wall of the volute 110 .
在本公开一些实施例中,第四主油路9114包括:第四壳本体121段,形成在壳本体121内,第四端盖段形成在前端盖122内;第四蜗壳110段,形成在蜗壳110内,三者相互对接连通。In some embodiments of the present disclosure, the fourth main oil passage 9114 includes: a fourth shell body 121 section formed in the shell body 121, a fourth end cover section formed in the front end cover 122; a fourth volute 110 section formed in In the volute 110, the three are connected and connected with each other.
在本公开的一些实施例中,将所述连接油段912设置在机壳100外部,与所述第三主油路9113连通。In some embodiments of the present disclosure, the connecting oil section 912 is disposed outside the casing 100 and communicates with the third main oil passage 9113 .
所述油泵内置在所述第二储油部件160内,所述连接油路920相应的内置在所述蜗壳110内。The oil pump is built in the second oil storage component 160 , and the connecting oil passage 920 is correspondingly built in the volute 110 .
连接油段912长度较短,主要用以起到连接作用,同时,将连接油路920采用内置在蜗壳110内的设置方式,使得连接油路920实现了内置化,避免了连接油路920损坏泄露情况发生。The connecting oil section 912 is short in length and is mainly used for connecting. At the same time, the connecting oil line 920 is built into the volute 110, so that the connecting oil line 920 is built-in and avoids the need for the connecting oil line 920. Damage leakage occurs.
在本公开的一些实施例中,所述连接油段912设置在机壳100外部,与所述第三主油路9113连通;所述油泵装配在所述蜗壳110外壁上,所述连接油路920位于所述机壳100外侧。In some embodiments of the present disclosure, the connecting oil section 912 is provided outside the casing 100 and communicates with the third main oil passage 9113; the oil pump is assembled on the outer wall of the volute 110, and the connecting oil section Road 920 is located outside the casing 100 .
将连接油路920外置,油泵外置,可方便对油泵进行更换维修。The connecting oil line 920 is placed externally, and the oil pump is placed externally, so that the oil pump can be easily replaced and repaired.
并且,连接油段912和连接油路920虽然外置,但其主要的供油作用的长度较长的主供油段911为内置结构形成,仍较大程度的减少了供油油路900因管路完全外置导致的容易泄露以及损坏的情况的发生。Moreover, although the connecting oil section 912 and the connecting oil passage 920 are external, the longer main oil supply section 911, which is mainly used for oil supply, is formed of a built-in structure, which still greatly reduces the number of oil supply passages 900. Completely external piping can easily lead to leakage and damage.
为增强对油路的密封,在本公开的一些实施例中,在前端盖122和蜗壳110对接配合处的第一主油路9111周圈、第二主油路9112周圈和第四主油路9114周圈均相应的设置有进油密封结构。In order to enhance the sealing of the oil circuit, in some embodiments of the present disclosure, the circumference of the first main oil passage 9111, the circumference of the second main oil passage 9112 and the fourth main oil passage at the butt joint between the front end cover 122 and the volute 110 are The oil passage 9114 is equipped with an oil inlet sealing structure correspondingly on its circumference.
在本公开的一些实施例中,进油密封结构包括:In some embodiments of the present disclosure, the oil inlet sealing structure includes:
进油凸起部931,形成在前端盖122或蜗壳110其中之一上;The oil inlet protrusion 931 is formed on one of the front end cover 122 or the volute 110;
进油凹陷部932,形成在前端盖122和蜗壳110的另一个上,所述进油凸起部931插装在所述进油凹陷部932内,在所述进油凸起部931和进油凹陷部932配合接触面上设置有第一进油密封件933。The oil inlet recessed portion 932 is formed on the other of the front end cover 122 and the volute 110. The oil inlet protruding portion 931 is inserted into the oil inlet recessed portion 932. Between the oil inlet protruding portion 931 and A first oil inlet seal 933 is provided on the mating contact surface of the oil inlet recess 932 .
第一进油密封件933为密封圈,通过凹凸配合结构以及密封圈的配合实现了对在前端盖122和蜗壳110对接配合处的油路的双重密封,提高了密封效果,避免了油泄露的问题产生。The first oil inlet seal 933 is a sealing ring. Through the concave and convex matching structure and the cooperation of the sealing ring, a double seal is achieved on the oil path at the butt joint between the front end cover 122 and the volute 110, which improves the sealing effect and avoids oil leakage. problems arise.
在前端盖122和蜗壳110配合处还设置有第二进油密封件934。A second oil inlet seal 934 is also provided at the joint between the front end cover 122 and the volute 110 .
在本公开的一些实施例中,所述主供油段911的长度大于所述连接油段912的长度,所述连接油段912长度为所述主供油段911长度的1/20-1/30。In some embodiments of the present disclosure, the length of the main oil supply section 911 is greater than the length of the connecting oil section 912, and the length of the connecting oil section 912 is 1/20-1 of the length of the main oil supply section 911 /30.
以上所述,仅是本公开的较佳实施例而已,并非是对本公开作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本公开技术方案内容,依据本公开的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本公开技术方案的保护范围。The above are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure in other forms. Any skilled person familiar with the art may make changes or modifications to equivalent changes using the technical contents disclosed above. Example. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present disclosure without departing from the content of the disclosed technical solution still fall within the protection scope of the disclosed technical solution.

Claims (10)

  1. 一种冷水机组,包括:A chiller including:
    机壳,包括机壳壁;casing, including casing walls;
    压缩机,置于所述机壳内;A compressor placed in the casing;
    第一转轴,位于所述机壳内,其两端设有第一前轴承和第一后轴承;The first rotating shaft is located in the casing, and has a first front bearing and a first rear bearing at both ends;
    第二转轴,位于所述机壳内,其配置有轴承组件;The second rotating shaft is located in the casing and is equipped with a bearing assembly;
    所述冷水机组还包括:The chiller also includes:
    第一储油部件,布置在所述机壳上方;The first oil storage component is arranged above the casing;
    第二储油部件,布置在所述机壳内,与所述第一储油部件通过供油油路连通,所述供油油路包括主供油段,形成在机壳壁内,在所述主供油油路上设有冷却装置;The second oil storage component is arranged in the casing and communicates with the first oil storage component through an oil supply oil path. The oil supply oil path includes a main oil supply section formed in the casing wall. The main oil supply oil line is equipped with a cooling device;
    轴承润滑油路通道,其至少包括:Bearing lubricating oil channel, which at least includes:
    第一润滑油路,连通所述第一储油部件和所述轴承组件,形成在所述机壳壁和所述轴承组件对应的轴承座内;A first lubricating oil passage connects the first oil storage component and the bearing assembly, and is formed in the bearing seat corresponding to the casing wall and the bearing assembly;
    第二后润滑油路,形成在所述机壳壁和所述第一后轴承的座上,连通所述第一储油部件和所述第一后轴承:A second rear lubricating oil passage is formed on the casing wall and the seat of the first rear bearing, connecting the first oil storage component and the first rear bearing:
    第二前润滑油路,形成在所述机壳壁和所述第一前轴承的座上,连通所述第一储油部件和所述第一前轴承;A second front lubricating oil passage is formed on the casing wall and the seat of the first front bearing, connecting the first oil storage component and the first front bearing;
    所述第二储油部件流出的油经冷却装置进入所述第一储油部件,所述第一储油部件中的油依次通过所述第一润滑油路、所述第二后润滑油路和所述第二前润滑油路分别进入到所述轴承组件、所述第一后轴承、所述第一前轴承,对其润滑。The oil flowing out of the second oil storage component enters the first oil storage component through the cooling device, and the oil in the first oil storage component passes through the first lubricating oil path and the second rear lubricating oil path in sequence. and the second front lubricating oil passage respectively enter the bearing assembly, the first rear bearing, and the first front bearing to lubricate them.
  2. 根据权利要求1所述的冷水机组,其中,机壳包括蜗壳和电机壳,电机壳包括壳本体、前端盖和后端盖,所述轴承组件包括布置在第二转轴两端的第二前轴承和第二后轴承、所述轴承座包括第二前轴承座和第二后轴承座,所述第一润滑油路包括:The chiller of claim 1, wherein the casing includes a volute and a motor casing, the motor casing includes a casing body, a front end cover and a rear end cover, and the bearing assembly includes a second rotary shaft disposed at both ends of the second rotating shaft. The front bearing and the second rear bearing, the bearing seat includes the second front bearing seat and the second rear bearing seat, and the first lubricating oil circuit includes:
    第一高速轴润滑油通道,连通所述第二前轴承和第一储油部件,由蜗壳内壁上形成的第一高速封闭流道和第二前轴承座上的第二高速封闭流道对接形成,其垂直第二前轴承设置;The first high-speed shaft lubricating oil channel connects the second front bearing and the first oil storage component, and is connected by the first high-speed closed flow channel formed on the inner wall of the volute and the second high-speed closed flow channel on the second front bearing seat. formed, with its vertical second front bearing arrangement;
    第二高速轴润滑油通道,第二高速轴润滑油通道分别与所述第一高速轴润滑油通道和所述第二后轴承连通。A second high-speed shaft lubricating oil channel is connected to the first high-speed shaft lubricating oil channel and the second rear bearing respectively.
  3. 根据权利要求2所述的冷水机组,其中,第二转轴润滑油通道包括:The chiller according to claim 2, wherein the second rotating shaft lubricating oil channel includes:
    第一后油道,形成在蜗壳的前壁面上,从第一储油部件向下延伸弯折形成;The first rear oil passage is formed on the front wall of the volute and is formed by extending downward from the first oil storage component;
    第二后油道,形成在第二后轴承座内;The second rear oil passage is formed in the second rear bearing seat;
    连接油道,由密封筋条围设形成,从蜗壳前壁面延伸到蜗壳后壁面,连接在蜗壳前壁面和第二后轴承座之间,与所述第一后油道、第二后油道连通。The connecting oil passage is formed by sealing ribs, extends from the front wall of the volute to the rear wall of the volute, is connected between the front wall of the volute and the second rear bearing seat, and is connected with the first rear oil passage and the second rear bearing seat. The rear oil passage is connected.
  4. 根据权利要求1所述的冷水机组,其中,机壳包括蜗壳和电机壳,电机壳包括壳本体、前端盖和后端盖,低速后润滑油路包括:The chiller according to claim 1, wherein the casing includes a volute and a motor casing, the motor casing includes a casing body, a front end cover and a rear end cover, and the low-speed rear lubricating oil circuit includes:
    机壳油道,形成机壳壁上,所述机壳流道从第一储油部件伸出至壳本体处,沿壳本体的长度方向延伸至壳本体远离第一储油部件的一端,并从所述壳本体端部沿后端盖径向方向延伸至第一后轴承座处;The casing oil channel is formed on the casing wall. The casing flow channel extends from the first oil storage component to the casing body, extends along the length direction of the casing body to an end of the casing body away from the first oil storage component, and Extend from the end of the shell body to the first rear bearing seat along the radial direction of the rear end cover;
    第一后轴承座油道,形成在所述第一后轴承座内,与所述机壳油道对接配合,用以将润滑油引入到所述第一后轴承内。A first rear bearing seat oil passage is formed in the first rear bearing seat and butts with the casing oil passage to introduce lubricating oil into the first rear bearing.
  5. 根据权利要求4所述的冷水机组,其中,所述冷水机组还包括:The chiller according to claim 4, wherein the chiller further includes:
    回油油路,回油油路包括设置在壳本体底部的进油部,在电机壳内形成有电机腔体,所述进油部和电机腔体连通,所述回油油路部分形成在壳本体底部的壁内,部分形成在蜗壳内壁上,从所述进油部沿壳本体轴线方向延伸至第二储油部件位置处并与第二储油部件连通。The oil return path includes an oil inlet portion provided at the bottom of the housing body. A motor cavity is formed in the motor housing. The oil inlet portion is connected to the motor cavity. The oil return path portion forms In the wall at the bottom of the shell body, a portion is formed on the inner wall of the volute, extending from the oil inlet portion along the axis of the shell body to the position of the second oil storage component and communicating with the second oil storage component.
  6. 根据权利要求1所述的冷水机组,其中,机壳包括蜗壳和电机壳,电机壳包括壳本体、前端盖和后端盖,第一前润滑油路包括依次连通的:The chiller according to claim 1, wherein the casing includes a volute and a motor casing, the motor casing includes a casing body, a front end cover and a rear end cover, and the first front lubricating oil circuit includes:
    第一前流道,形成在蜗壳壁内;The first front flow channel is formed in the volute wall;
    第二前流道,形成在前端盖内,沿其径向方向延伸布置;The second front flow channel is formed in the front end cover and extends along its radial direction;
    第三前流道,形成在第一前轴承座内。The third front flow channel is formed in the first front bearing seat.
  7. 根据权利要求1所述的冷水机组,其中,所述冷水机组还包括:The chiller according to claim 1, wherein the chiller further includes:
    冷却装置,位于机壳内,连接在所述供油油路上,在其内部形成有可流经润滑油的冷却通道;A cooling device, located in the casing and connected to the oil supply oil path, has a cooling channel inside which the lubricating oil can flow;
    冷凝器包括:Condenser includes:
    第一冷媒分管,所述第一冷媒分管端部具有第一喷射部,所述第一冷媒分管能够穿过所述机壳壁向冷却通道喷射冷媒,以与流经过冷却通道中的润滑油进行热交换。A first refrigerant branch, the end of the first refrigerant branch has a first injection part, the first refrigerant branch can inject refrigerant through the casing wall to the cooling channel to interact with the lubricating oil flowing through the cooling channel. heat exchange.
  8. 根据权利要求1所述的冷水机组,其中,所述供油油路包括:The chiller according to claim 1, wherein the oil supply oil circuit includes:
    主供油油路,连接在第一储油部件和油过滤器之间;包括:The main oil supply circuit is connected between the first oil storage component and the oil filter; including:
    主供油段,形成在机壳壁内;The main oil supply section is formed in the casing wall;
    连接油路,连接在油泵和油过滤器之间;Connect the oil line between the oil pump and the oil filter;
    冷却装置,连接在主供油段上,用于冷却主供油段上的润滑油。The cooling device is connected to the main oil supply section and used to cool the lubricating oil on the main oil supply section.
  9. 根据权利要求8所述的冷水机组,其中,所述主供油段包括:The chiller according to claim 8, wherein the main oil supply section includes:
    第一主油路,位于冷却装置下方,与油过滤器对接,并从蜗壳底部的壁内向上延伸弯折后经过前端盖内壁、壳本体内壁与冷却装置输入口对接;The first main oil circuit is located below the cooling device, connected to the oil filter, extends upward from the wall at the bottom of the volute, and then passes through the inner wall of the front end cover and the inner wall of the shell body to connect with the input port of the cooling device;
    第二主油路,与冷却装置的输出口对接,从壳本体内壁向上延伸弯折后经过前端盖内壁、蜗壳内壁与第一储油部件连通。The second main oil circuit is connected to the output port of the cooling device, extends upward from the inner wall of the housing body, is bent, and then communicates with the first oil storage component through the inner wall of the front end cover and the inner wall of the volute.
  10. 根据权利要求8所述的冷水机组,其中,所述主供油段包括:The chiller according to claim 8, wherein the main oil supply section includes:
    第三主油路,与冷却装置入口对接,形成在电机壳壁内从电机壳壁内向上延伸形成;The third main oil circuit is connected to the inlet of the cooling device and is formed in the motor shell wall and extends upward from the motor shell wall;
    第四主油路,与冷却装置出口对接,从壳本体内壁向上延伸弯折后经过前端盖内壁、蜗壳内壁与所述第一储油部件连通。The fourth main oil path is connected to the outlet of the cooling device, extends upward from the inner wall of the housing body, is bent, and communicates with the first oil storage component through the inner wall of the front end cover and the inner wall of the volute.
PCT/CN2022/103198 2022-04-02 2022-06-30 Water chiller unit WO2023184768A1 (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10232034A (en) * 1997-02-20 1998-09-02 Yamaha Motor Co Ltd Outdoor apparatus unit of engine drive thermal pump
CN201025264Y (en) * 2006-12-18 2008-02-20 周国强 A high-pressure and small-flow chlorine compressor
CN103047190A (en) * 2012-04-17 2013-04-17 溧阳德维透平机械有限公司 Centrifugal compressor
JP2014192342A (en) * 2013-03-27 2014-10-06 Fanuc Ltd Oil lubrication blower for gas laser
CN105114341A (en) * 2015-09-01 2015-12-02 广东美芝制冷设备有限公司 Centrifugal compressor and room air conditioner comprising same
CN205422846U (en) * 2015-03-09 2016-08-03 卡特彼勒公司 Turbo charger and explosive motor
CN112648204A (en) * 2020-12-24 2021-04-13 钛灵特压缩机无锡有限公司 High-efficient large-scale horizontal subdivision formula centrifugal air compressor machine
CN214626711U (en) * 2021-01-25 2021-11-05 中车时代电动汽车股份有限公司 Water-oil combined cooling speed reduction motor base

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10232034A (en) * 1997-02-20 1998-09-02 Yamaha Motor Co Ltd Outdoor apparatus unit of engine drive thermal pump
CN201025264Y (en) * 2006-12-18 2008-02-20 周国强 A high-pressure and small-flow chlorine compressor
CN103047190A (en) * 2012-04-17 2013-04-17 溧阳德维透平机械有限公司 Centrifugal compressor
JP2014192342A (en) * 2013-03-27 2014-10-06 Fanuc Ltd Oil lubrication blower for gas laser
CN205422846U (en) * 2015-03-09 2016-08-03 卡特彼勒公司 Turbo charger and explosive motor
CN105114341A (en) * 2015-09-01 2015-12-02 广东美芝制冷设备有限公司 Centrifugal compressor and room air conditioner comprising same
CN112648204A (en) * 2020-12-24 2021-04-13 钛灵特压缩机无锡有限公司 High-efficient large-scale horizontal subdivision formula centrifugal air compressor machine
CN214626711U (en) * 2021-01-25 2021-11-05 中车时代电动汽车股份有限公司 Water-oil combined cooling speed reduction motor base

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