WO2023174340A1 - 一种双电机驱动的地面找平研磨机 - Google Patents

一种双电机驱动的地面找平研磨机 Download PDF

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Publication number
WO2023174340A1
WO2023174340A1 PCT/CN2023/081664 CN2023081664W WO2023174340A1 WO 2023174340 A1 WO2023174340 A1 WO 2023174340A1 CN 2023081664 W CN2023081664 W CN 2023081664W WO 2023174340 A1 WO2023174340 A1 WO 2023174340A1
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Prior art keywords
gear
worm
driven
shaft
box
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PCT/CN2023/081664
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English (en)
French (fr)
Inventor
林鑫森
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林鑫森
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Publication of WO2023174340A1 publication Critical patent/WO2023174340A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/18Single-purpose machines or devices for grinding floorings, walls, ceilings or the like
    • B24B7/186Single-purpose machines or devices for grinding floorings, walls, ceilings or the like with disc-type tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0084Other grinding machines or devices the grinding wheel support being angularly adjustable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • B24B41/047Grinding heads for working on plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/18Single-purpose machines or devices for grinding floorings, walls, ceilings or the like

Definitions

  • the invention relates to a ground grinding construction device, in particular to a dual-motor driven ground leveling and grinding machine.
  • the floor leveling machine is a multifunctional machine that integrates different processes such as rapid sealing of curing agent floors, hardened floors, epoxy floor treatment, stone renovation, concrete leveling, grinding, and polishing. It is light, flexible, and easy to work. High efficiency and other characteristics.
  • independent driving devices are used to drive multiple grinding discs to rotate and revolve.
  • the torque of the independent driving devices is small, which is not suitable for environments with large ground grinding resistance.
  • resonance will occur during the grinding process, causing The surrounding environment is noisy.
  • Multiple driving devices make the overall weight of the machine unbalanced.
  • gravity adjustment devices are generally provided, the adjustment method is cumbersome, and the accuracy of gravity adjustment is low, which will lead to uneven grinding, low efficiency of the grinder, and labor costs for workers. Great strength.
  • the purpose of the present invention is to provide a dual-motor driven floor leveling and grinding machine to address the shortcomings of the prior art. Solve the problem in the prior art that dual motors are installed on the same base This can lead to problems such as uneven grinding, large machine vibration, and low efficiency.
  • the technical solution is: a floor leveling and grinding machine driven by dual motors, including a motor connection plate, the main motor is fixed vertically on the upper part of the motor connection plate, and the rotating shaft of the main motor penetrates the motor connection plate.
  • the lower part of the motor connecting plate is fixedly connected to the worm transmission box.
  • the worm transmission box includes a main rotating shaft, a hollow shaft, a worm wheel, a worm, a worm gear, and a universal shaft gear.
  • the hollow shaft is sleeved on the main rotating shaft. The periphery of the hollow shaft enables the hollow shaft to relatively rotate around the main rotating shaft.
  • a rotatable connection is formed between the hollow shaft and the worm transmission box.
  • the hollow shaft is fixedly arranged in the middle section of the periphery.
  • the worm gear meshes with the worm, the worm forms a rotatable connection with the worm transmission box, a worm gear is provided at one end of the worm, and the worm gear is connected to the universal shaft Gear meshing transmission, the universal shaft gear and the universal shaft are coaxially fixed, and the universal shaft is connected to the rotating shaft of the auxiliary motor;
  • the lower end surface of the hollow shaft is fixedly mounted on the upper surface of the gear box, the lower end of the main rotating shaft extends to the inside of the gear box, and the main rotating shaft forms a rotatable connection with the gear box.
  • the gear box includes a driving gear and a driven gear.
  • the driving gear is coaxially fixed with the main rotating shaft.
  • the driven gear is coaxially fixed on the driven gear shaft.
  • the driven gear The shaft forms a rotatable connection with the gear box, the driving gear meshes with the driven gear, the driven gear shaft extends downward through the gear box, and the driven gear
  • the lower end of the moving gear shaft is fixed with a grinding body.
  • worm intermediate teeth are provided between the universal shaft gear and the worm gear, and the worm intermediate teeth mesh with the universal shaft gear and the worm gear at the same time, and the worm intermediate teeth The teeth form a rotatable connection with the worm gear box.
  • an intermediate gear is provided between the driving gear and the driven gear, the intermediate gear meshes with the driving gear and the driven gear at the same time, and the intermediate gear meshes with the driven gear.
  • the gearbox forms a rotatable connection.
  • worm gear bearings are respectively installed on the upper end and lower end of the hollow shaft, and the worm gear bearings are fixed inside the worm transmission box.
  • the front end of the worm is provided with a worm front bearing, and the worm front bearing is fixed at the front end inside the worm transmission box.
  • the rear end of the worm is provided with a worm rear bearing, and the worm rear bearing is fixed on the worm transmission box.
  • the rear end inside the box; the front end and the rear end of the worm intermediate gear are respectively equipped with worm intermediate gear bearings, and the worm intermediate gear bearing is fixed inside the worm transmission box;
  • the front end of the universal shaft gear Universal bearings are respectively installed at the rear end and the universal bearing, and the universal bearing is fixed inside the worm transmission box.
  • the upper and lower parts of the driving gear are respectively equipped with driving gear bearings, and the driving gear bearings are fixed inside the gear box; the upper and lower parts of the intermediate gear are respectively installed with intermediate gear bearings.
  • the intermediate gear bearing is fixed inside the gear box; the upper and lower parts of the driven gear are respectively equipped with driven gear bearings, and the driven gear bearing is fixed inside the gear box.
  • the worm gearbox is fixed between two horizontally placed frames
  • the auxiliary motor is fixed between the two frames
  • the worm gearbox is arranged on the frame.
  • the auxiliary motor is arranged at the rear end of the frame, and the frame is arranged parallel to the universal shaft.
  • the upper surface of the frame is provided with a slide rail
  • the slide rail is provided with a counterweight slide block that moves along the slide rail.
  • each driven gear shaft there are three driven gear shafts, and the included angle between each driven gear shaft is 120°.
  • the present invention has the following advantages:
  • the design is reasonable and the action is reliable.
  • the revolution and rotation are driven by different motors respectively, with large torque; the grinding disc is driven by gears, which will not slip when the grinding resistance is large; the auxiliary motor is connected through a universal shaft to drive the gear box to rotate, so that the gear box
  • the overall counterweight is balanced and will not grind to one side, and the gearbox can rotate in any direction.
  • the dual motors are separated.
  • the cardan shaft plays a role in buffering, reducing vibration and improving the dynamic performance of the shaft system, thus reducing the generation of noise.
  • the main motor is installed directly above the grinding body. Make the center of gravity of the whole machine balanced.
  • the machine is equipped with a gravity adjustment device, which can adjust the front and rear weight of the entire machine to adjust the grinding depth. It is also convenient for maintenance and adjustment, reducing the labor intensity of workers and improving work efficiency; it has large torque and can be used for gearbox grinding discs of 0.8-2 meters; it can be used for ground grinding under harsh working conditions.
  • Figure 1 is a perspective view of the present invention
  • Figure 2 is a perspective view of the present invention
  • Figure 3 is a front view of the present invention.
  • Figure 4 is a top view of the present invention.
  • Figure 5 is a bottom view of the present invention.
  • Figure 6 is a right side view of the present invention.
  • Figure 7 is an A-A view of Figure 6 of the present invention.
  • Figure 8 is a BB-directed view of Figure 6 of the present invention.
  • Figure 9 is a C-C view of Figure 6 of the present invention.
  • Fig. 10 is a D-D view of Fig. 3 of the present invention.
  • Worm transmission box 11. Main rotating shaft, 12. Hollow shaft, 13. Worm gear, 14. Universal shaft gear, 15. Worm gear bearing, 16. Universal bearing, 17. Worm intermediate teeth, 18. Worm intermediate Tooth bearing, 19. Worm, 110. Worm gear, 111. Worm rear bearing, 112. Worm front bearing, 2. Motor connecting plate, 3. Gear box, 31. Driving gear, 32. Intermediate gear, 33. Driven gear , 34. Driving gear bearing, 35. Intermediate gear bearing, 36. Driven gear bearing, 37. Grinding body, 38. Driven gear shaft, 4. Main motor, 5. Auxiliary motor, 6. Universal shaft, 7. Frame, 8. Slide rail, 9. Counterweight slider.
  • a dual-motor driven floor leveling and grinding machine includes a motor connection
  • the main motor 4 is fixed vertically on the connecting plate 2.
  • the main motor 4 is fixed vertically on the upper part of the motor connecting plate 2.
  • the rotating shaft of the main motor 4 passes through the motor connecting plate 2.
  • the lower part of the motor connecting plate 2 is fixedly connected to the worm transmission box 1.
  • the worm transmission box 1 includes the main rotating shaft 11 and the hollow shaft. 12.
  • Worm gear 13, worm 19, worm gear 110, universal shaft gear 14, the hollow shaft 12 is set on the periphery of the main rotating shaft 11, so that the hollow shaft 12 can rotate relative to the main rotating shaft 11, and the hollow shaft 12 and the worm transmission box 1 A rotatable connection is formed between them.
  • a worm gear 13 is fixedly arranged in the middle section of the periphery of the hollow shaft 12.
  • the worm gear 13 meshes with the worm 19.
  • the worm 19 forms a rotatable connection with the worm transmission box 1.
  • a worm gear 110 is arranged at one end of the worm 19.
  • the worm gear 110 It meshes with the cardan shaft gear 14 for transmission, the cardan shaft gear 14 is coaxially fixed with the cardan shaft 6, and the cardan shaft 6 is connected with the rotating shaft of the auxiliary motor 5;
  • the lower end surface of the hollow shaft 12 is fixedly mounted on the upper surface of the gear box 3.
  • the lower end of the main rotating shaft 11 extends to the inside of the gear box 3.
  • the main rotating shaft 11 forms a rotatable connection with the gear box 3.
  • the gear box includes a driving gear 31,
  • the driven gear 33 and the driving gear 31 are coaxially fixed with the main rotating shaft 11.
  • the driven gear 33 is coaxially fixed on the driven gear shaft 38.
  • the driven gear shaft 38 forms a rotatable connection with the gear box 3.
  • the driving gear 31 Mesh with the driven gear 33 , the driven pinion shaft 38 extends downward through the gear box 3 , and a grinding body 37 is fixedly installed at the lower end of the driven pinion shaft 38 .
  • the rotation of the gearbox is independently driven, and uses a worm gear combined with a universal shaft transmission method, which increases the rotational torque of the three grinding discs without affecting the rotation of a single grinding disc, and can realize any direction of the gear box.
  • the rotation can allow the angle between the worm gear box 3 and the auxiliary motor 5 to change due to vibration.
  • the diameter of the gearbox 3 can be 0.8-1.2 meters.
  • the worm intermediate teeth 17 are provided between the cardan shaft gear 14 and the worm gear 110 .
  • the worm intermediate teeth 17 mesh with the cardan shaft gear 14 and the worm gear 110 at the same time.
  • the worm intermediate teeth 17 It forms a rotatable connection with the worm gear box 1.
  • An intermediate gear 32 is provided between the driving gear 31 and the driven gear 33 .
  • the intermediate gear 32 meshes with the driving gear 31 and the driven gear 33 at the same time.
  • the intermediate gear 32 forms a rotatable connection with the gear box 3 .
  • Worm gear bearings 15 are installed on the upper and lower ends of the hollow shaft 12 respectively, and the worm gear bearings 15 are fixed inside the worm transmission box 1 .
  • the front end of the worm 19 is provided with a worm front bearing 112.
  • the worm front bearing 112 is fixed at the front end inside the worm transmission box 1.
  • the rear end of the worm 19 is provided with a worm rear bearing 111.
  • the worm rear bearing 111 is fixed at the rear end inside the worm transmission box 1;
  • the front and rear ends of the worm intermediate gear 17 are respectively installed with worm intermediate gear bearings 18, which are fixed inside the worm transmission box 1;
  • the front and rear ends of the universal shaft gear 14 are respectively installed with universal bearings 14, which are universal bearings. 14 is fixed inside the worm gear box 1.
  • the upper and lower parts of the driving gear 31 are respectively installed with driving gear bearings 34, and the driving gear bearings 34 are fixed inside the gear box 3;
  • the upper and lower parts of the intermediate gear 32 are respectively installed with intermediate gear bearings 35, and the intermediate gear bearings 35 are fixed inside the gear box 3.
  • the upper and lower parts of the driven gear 33 are respectively equipped with driven gear bearings 36, and the driven gear bearings 36 are fixed inside the gear box 3.
  • the rotating connection parts are connected with bearings to reduce rotational resistance.
  • the worm gear box 1 is fixed between two horizontally placed frames 7, and the auxiliary motor 5 is fixed between the two frames 7.
  • the worm gear box 1 is arranged at the front end of the frame 7, and the auxiliary motor 5 is arranged behind the frame 7. end, the frame 7 is arranged parallel to the universal shaft 6.
  • the upper surface of the frame 7 is provided with a slide rail 8, and the slide rail 8 is provided with a counterweight slide block 9 that moves along the slide rail 8. Used to adjust the front and rear center of gravity of the entire machine.
  • each driven gear shaft 38 There are three driven gear shafts 38 , and the included angle between each driven gear shaft 38 is 120°. Evenly distributed in the gear box, grinding the ground evenly.
  • each grinding body 37 the main motor 4 drives the driving gear 31 in the worm transmission box 1 to rotate through the main rotating shaft 11, the driving gear 31 drives the intermediate gear 32 to rotate, the intermediate gear 32 drives the driven gear 33 to rotate, and finally the driven gear 33 rotates.
  • the grinding body 37 installed on the shaft 38 rotates;
  • the revolution of the three grinding bodies 37 the hollow shaft 12 arranged around the main rotating shaft 4 does not interfere with the rotation of the main rotating shaft 11.
  • the auxiliary motor 5 drives the universal shaft 6 to rotate, and the universal shaft gear 14 connected to the universal shaft 6 rotates in the direction of the rotation.
  • the worm intermediate teeth 17 transmit power
  • the worm intermediate teeth 17 transmit power to the worm gear 110, driving the worm 19 coaxial with the worm gear 110 to rotate.
  • the worm 19 transmits power to the worm gear 13.
  • the worm gear 3 is fixedly installed on the periphery of the hollow shaft 12 and drives the hollow shaft. 12 rotates, the hollow shaft 12 is fixedly connected to the gear box 3, and finally drives the gear box 3 to rotate, causing the three grinding bodies 37 to rotate around the center of the main rotating shaft 11.

Abstract

本发明公开了一种双电机驱动的地面找平研磨机,包括主电机、蜗杆传动箱、齿轮箱、副电机、万向轴、机架、配重滑块。优点:公转与自转分别采用不同的电机驱动,扭矩大;研磨盘采用齿轮传动,对于研磨阻力大时不会打滑;副电机通过万向轴连接,带动齿轮箱转动,使齿轮箱整体配重均衡,不会偏向一侧研磨,并且可实现齿轮箱任意方向的旋转;双电机分离设置,在高速重载的动力传动中,万向轴起到了缓冲、减振和提高轴系动态性能的作用,减少了噪音的产生,主电机安装在研磨体的正上方,使整机重心均衡。机器安装重力调节装置,可调整机器前后重量,以此调节研磨深度;方便维护、调节,提高了工作效率,扭矩大,可适用于工况恶劣条件下的地面研磨。

Description

一种双电机驱动的地面找平研磨机 技术领域
本发明涉及一种地面研磨施工装置,具体涉及一种双电机驱动的地面找平研磨机。
背景技术
地面找平机是集快速密封固化剂地坪、硬化地坪、环氧地坪处理、石材翻新、混凝土整平、打磨,抛光等不同工艺的于一体的多功能机器设备,具有轻便、灵活,工作效率高等特点。
现有技术中,多组研磨盘的研磨机大都采用了皮带传动带动多个研磨盘,采用皮带传动,在研磨阻力较大的地面时,皮带容易打滑,造成地面研磨不均匀,这就导致了研磨效率较低,甚至需要二次研磨,并且三个研磨盘的周向公转为垂直电机直接带动研磨盘边缘转动,由于垂直电机安装在边缘,可造成研磨盘重力不均衡,研磨偏斜的问题。
另外,现有技术中采用独立驱动装置带动多个研磨盘自转与公转,在研磨地面时独立驱动装置扭矩较小,不适宜地面研磨阻力较大的环境,而且在研磨过程中会产生共振,使周围环境噪声大。多个驱动装置使机器整体重量不均衡,虽然一般都带有重力调节装置,但是其调节方式比较麻烦,并且重力调节的精度较低,会导致研磨不均匀,研磨机使用效率较低,工人劳动强度大。
发明内容
本发明的目的就是针对现有技术存在的缺陷,提供一种双电机驱动的地面找平研磨机。解决了现有技术中双电机安装在同一底座上导 致研磨不均匀、机器震动大、使用效率低等问题。
其技术方案是:一种双电机驱动的地面找平研磨机,包括电机连接盘,所述的电机连接盘上部竖直固定主电机,所述主电机的转轴贯穿所述的电机连接盘,所述的电机连接盘下部固定连接蜗杆传动箱,所述的蜗杆传动箱内包括主转轴、空心轴、蜗轮、蜗杆、蜗杆齿轮、万向轴齿轮,所述的空心轴套设在所述的主转轴的外围,使所述的空心轴能够围绕所述的主转轴相对转动,所述的空心轴与所述的蜗杆传动箱之间形成可转动的连接,所述的空心轴外围中段固定设置所述的蜗轮,所述的蜗轮与所述的蜗杆相啮合,所述的蜗杆与所述的蜗杆传动箱形成可转动的连接,所述的蜗杆一端设置蜗杆齿轮,所述的蜗杆齿轮与万向轴齿轮啮合传动,所述的万向轴齿轮与万向轴同轴固定,所述的万向轴与副电机的转轴连接;
所述的空心轴的下端面与齿轮箱的上表面固定安装,所述的主转轴的下端延伸到齿轮箱的内部,所述的主转轴与所述的齿轮箱形成可转动的连接,所述的齿轮箱内包括主动齿轮、从动齿轮,所述的主动齿轮与所述的主转轴同轴固定,所述的从动齿轮同轴固定设置在从动齿轴上,所述的从动齿轴与所述的齿轮箱形成可转动的连接,所述的主动齿轮与所述的从动齿轮相啮合,所述的从动齿轴向下延伸穿过所述的齿轮箱,所述的从动齿轴下端固定设置研磨体。
进一步,所述的万向轴齿轮与所述的蜗杆齿轮之间设置蜗杆中间齿,所述的蜗杆中间齿同时与所述的万向轴齿轮和所述的蜗杆齿轮啮合,所述的蜗杆中间齿与所述的蜗杆传动箱形成可转动的连接。
进一步,所述的主动齿轮与所述的从动齿轮之间设置中间齿轮,所述的中间齿轮同时与所述的主动齿轮和所述的从动齿轮相啮合,所述的中间齿轮与所述的齿轮箱形成可转动的连接。
进一步,所述的空心轴的上端和下端分别安装蜗轮轴承,所述的蜗轮轴承固定在所述的蜗杆传动箱内部。
进一步,所述的蜗杆的前端设置蜗杆前轴承,所述的蜗杆前轴承固定在蜗杆传动箱内部的前端,所述的蜗杆的后端设置蜗杆后轴承,所述的蜗杆后轴承固定在蜗杆传动箱内部的后端;所述的蜗杆中间齿的前端和后端分别安装蜗杆中间齿轴承,所述的蜗杆中间齿轴承固定在所述的蜗杆传动箱内部;所述的万向轴齿轮的前端和后端分别安装万向轴承,所述的万向轴承固定在所述的蜗杆传动箱内部。
进一步,所述的主动齿轮的上部和下部分别安装主动齿轴承,所述的的主动齿轴承固定在所述的齿轮箱内部;所述的中间齿轮的上部和下部分别安装中间齿轴承,所述的中间齿轴承固定在所述的齿轮箱内部;所述的从动齿轮的上部和下部分别安装从动齿轴承,所述的从动齿轴承固定在所述的齿轮箱内部。
进一步,所述的蜗杆传动箱固定在两个水平放置的机架之间,所述的副电机固定在两个所述的机架之间,所述的蜗杆传动箱设置在所述的机架前端,所述的副电机设置在所述的机架后端,所述的机架与万向轴平行设置。
进一步,所述的机架上表面设有滑轨,所述的滑轨上设有沿其移动的配重滑块。
进一步,所述的从动齿轴为三个,每个所述的从动齿轴之间的夹角为120°。
本发明与现有技术相比较,具有以下优点:
设计合理,动作可靠,公转与自转分别采用不同的电机驱动,扭矩大;研磨盘采用齿轮传动,对于研磨阻力大时不会打滑;副电机通过万向轴连接,带动齿轮箱转动,使齿轮箱整体配重均衡,不会偏向一侧研磨,并且可实现齿轮箱任意方向的旋转。
双电机分离设置,在高速重载的动力传动中,万向轴起到了缓冲、减振和提高轴系动态性能的作用,因此也减少了噪音的产生,主电机安装在研磨体的正上方,使整机重心均衡。机器安装重力调节装置,可调整整机的前后重量,以此调节研磨深度。并且方便维护、调节,减轻了工人的劳动强度,提高了工作效率;扭矩大,可用于0.8-2米的齿轮箱研磨盘;可适用于工况恶劣条件下的地面研磨。
附图说明
图1是本发明立体示意图;
图2是本发明立体示意图;
图3是本发明的主视图;
图4是本发明的俯视图;
图5是本发明的仰视图;
图6是本发明的右视图;
图7是本发明图6的A-A向视图;
图8是本发明图6的B-B向视图;
图9是本发明图6的C-C向视图;
图10是本发明图3的D-D向视图。
其中,1、蜗杆传动箱,11、主转轴,12、空心轴,13、蜗轮,14、万向轴齿轮,15、蜗轮轴承,16、万向轴承,17、蜗杆中间齿,18、蜗杆中间齿轴承,19、蜗杆,110、蜗杆齿轮,111、蜗杆后轴承,112、蜗杆前轴承,2、电机连接盘,3、齿轮箱,31、主动齿轮,32、中间齿轮,33、从动齿轮,34、主动齿轴承,35、中间齿轴承,36、从动齿轴承,37、研磨体,38、从动齿轴,4、主电机,5、副电机,6、万向轴,7、机架,8、滑轨,9、配重滑块。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。
在本发明的描述中,需要理解的是,术语“中心”、“宽度”、“上”、“下”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
参照图1-10,一种双电机驱动的地面找平研磨机,包括电机连 接盘2,电机连接盘2上部竖直固定主电机4,主电机4的转轴贯穿电机连接盘2,电机连接盘2下部固定连接蜗杆传动箱1,蜗杆传动箱1内包括主转轴11、空心轴12、蜗轮13、蜗杆19、蜗杆齿轮110、万向轴齿轮14,空心轴12套设在主转轴11的外围,使空心轴12能够围绕主转轴11相对转动,空心轴12与蜗杆传动箱1之间形成可转动的连接,空心轴12外围中段固定设置蜗轮13,蜗轮13与蜗杆19相啮合,蜗杆19与蜗杆传动箱1形成可转动的连接,蜗杆19一端设置蜗杆齿轮110,蜗杆齿轮110与万向轴齿轮14啮合传动,万向轴齿轮14与万向轴6同轴固定,万向轴6与副电机5的转轴连接;
空心轴12的下端面与齿轮箱3的上表面固定安装,主转轴11的下端延伸到齿轮箱3的内部,主转轴11与齿轮箱3形成可转动的连接,齿轮箱内包括主动齿轮31、从动齿轮33,主动齿轮31与主转轴11同轴固定,从动齿轮33同轴固定设置在从动齿轴38上,从动齿轴38与齿轮箱3形成可转动的连接,主动齿轮31与从动齿轮33相啮合,从动齿轴38向下延伸穿过齿轮箱3,从动齿轴38下端固定设置研磨体37。齿轮箱的转动采用独立式驱动,并且采用蜗轮蜗杆结合万向轴的传动方式,在不影响单个研磨盘自转的情况下,增大了三个研磨盘公转的扭矩,并且可实现齿轮箱任意方向的旋转,可以允许蜗杆传动箱3与副电机5之间因震动出现的角度改变。齿轮箱3的直径可以是0.8-1.2米。
万向轴齿轮14与蜗杆齿轮110之间设置蜗杆中间齿17,蜗杆中间齿17同时与万向轴齿轮14和蜗杆齿轮110啮合,蜗杆中间齿17 与蜗杆传动箱1形成可转动的连接。
主动齿轮31与从动齿轮33之间设置中间齿轮32,中间齿轮32同时与主动齿轮31和从动齿轮33相啮合,中间齿轮32与齿轮箱3形成可转动的连接。
空心轴12的上端和下端分别安装蜗轮轴承15,蜗轮轴承15固定在蜗杆传动箱1内部。
蜗杆19的前端设置蜗杆前轴承112,蜗杆前轴承112固定在蜗杆传动箱1内部的前端,蜗杆19的后端设置蜗杆后轴承111,蜗杆后轴承111固定在蜗杆传动箱1内部的后端;蜗杆中间齿17的前端和后端分别安装蜗杆中间齿轴承18,蜗杆中间齿轴承18固定在蜗杆传动箱1内部;万向轴齿轮14的前端和后端分别安装万向轴承14,万向轴承14固定在蜗杆传动箱1内部。
主动齿轮31的上部和下部分别安装主动齿轴承34,的主动齿轴承34固定在齿轮箱3内部;中间齿轮32的上部和下部分别安装中间齿轴承35,中间齿轴承35固定在齿轮箱3内部;从动齿轮33的上部和下部分别安装从动齿轴承36,从动齿轴承36固定在齿轮箱3内部。转动连接部位采用轴承连接,减小转动阻力。
蜗杆传动箱1固定在两个水平放置的机架7之间,副电机5固定在两个机架7之间,蜗杆传动箱1设置在机架7前端,副电机5设置在机架7后端,机架7与万向轴6平行设置。
机架7上表面设有滑轨8,滑轨8上设有沿其移动的配重滑块9。用于调节整机的前后重心。
从动齿轴38为三个,每个从动齿轴38之间的夹角为120°。均匀分布在齿轮箱内,对地面均匀磨削。
工作原理:
每个研磨体37的自转:主电机4通过主转轴11带动蜗杆传动箱1内的主动齿轮31转动,主动齿轮31带动中间齿轮32转动,中间齿轮32带动从动齿轮33转动,最终从动齿轴38上安装的研磨体37转动;
三个研磨体37的公转:主转轴4周围设置的空心轴12与主转轴11的转动互不干涉,副电机5带动万向轴6转动,与万向轴6连接的万向轴齿轮14向蜗杆中间齿17传递动力,蜗杆中间齿17向蜗杆齿轮110传递动力,带动蜗杆齿轮110同轴的蜗杆19转动,蜗杆19向蜗轮13传递动力,蜗轮3固定安装在空心轴12外围,带动空心轴12转动,空心轴12与齿轮箱3固定连接,最终带动齿轮箱3转动,使三个研磨体37绕主转轴11的中心转动。
未提到的结构及连接关系均为公知常识。
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。

Claims (9)

  1. 一种双电机驱动的地面找平研磨机,其特征在于:包括电机连接盘,所述的电机连接盘上部竖直固定主电机,所述主电机的转轴贯穿所述的电机连接盘,所述的电机连接盘下部固定连接蜗杆传动箱,所述的蜗杆传动箱内包括主转轴、空心轴、蜗轮、蜗杆、蜗杆齿轮、万向轴齿轮,所述的空心轴套设在所述的主转轴的外围,使所述的空心轴能够围绕所述的主转轴相对转动,所述的空心轴与所述的蜗杆传动箱之间形成可转动的连接,所述的空心轴外围中段固定设置所述的蜗轮,所述的蜗轮与所述的蜗杆相啮合,所述的蜗杆与所述的蜗杆传动箱形成可转动的连接,所述的蜗杆一端设置蜗杆齿轮,所述的蜗杆齿轮与万向轴齿轮啮合传动,所述的万向轴齿轮与万向轴同轴固定,所述的万向轴与副电机的转轴连接;
    所述的空心轴的下端面与齿轮箱的上表面固定安装,所述的主转轴的下端延伸到齿轮箱的内部,所述的主转轴与所述的齿轮箱形成可转动的连接,所述的齿轮箱内包括主动齿轮、从动齿轮,所述的主动齿轮与所述的主转轴同轴固定,所述的从动齿轮同轴固定设置在从动齿轴上,所述的从动齿轴与所述的齿轮箱形成可转动的连接,所述的主动齿轮与所述的从动齿轮相啮合,所述的从动齿轴向下延伸穿过所述的齿轮箱,所述的从动齿轴下端固定设置研磨体。
  2. 根据权利要求1所述的一种双电机驱动的地面找平研磨机,其特征在于:所述的万向轴齿轮与所述的蜗杆齿轮之间设置蜗杆中间齿,所述的蜗杆中间齿同时与所述的万向轴齿轮和所述的蜗杆齿轮啮合,所述的蜗杆中间齿与所述的蜗杆传动箱形成可转动的连接。
  3. 根据权利要求2所述的一种双电机驱动的地面找平研磨机,其特征在于:所述的主动齿轮与所述的从动齿轮之间设置中间齿轮,所述的中间齿轮同时与所述的主动齿轮和所述的从动齿轮相啮合,所述的中间齿轮与所述的齿轮箱形成可转动的连接。
  4. 根据权利要求3所述的一种双电机驱动的地面找平研磨机,其特征在于:所述的空心轴的上端和下端分别安装蜗轮轴承,所述的蜗轮轴承固定在所述的蜗杆传动箱内部。
  5. 根据权利要求4所述的一种双电机驱动的地面找平研磨机,其特征在于:所述的蜗杆的前端设置蜗杆前轴承,所述的蜗杆前轴承固定在蜗杆传动箱内部的前端,所述的蜗杆的后端设置蜗杆后轴承,所述的蜗杆后轴承固定在蜗杆传动箱内部的后端;所述的蜗杆中间齿的前端和后端分别安装蜗杆中间齿轴承,所述的蜗杆中间齿轴承固定在所述的蜗杆传动箱内部;所述的万向轴齿轮的前端和后端分别安装万向轴承,所述的万向轴承固定在所述的蜗杆传动箱内部。
  6. 根据权利要求5所述的一种双电机驱动的地面找平研磨机,其特征在于:所述的主动齿轮的上部和下部分别安装主动齿轴承,所述的的主动齿轴承固定在所述的齿轮箱内部;所述的中间齿轮的上部和下部分别安装中间齿轴承,所述的中间齿轴承固定在所述的齿轮箱内部;所述的从动齿轮的上部和下部分别安装从动齿轴承,所述的从动齿轴承固定在所述的齿轮箱内部。
  7. 根据权利要求6所述的一种双电机驱动的地面找平研磨机,其特征在于:所述的蜗杆传动箱固定在两个水平放置的机架之间,所 述的副电机固定在两个所述的机架之间,所述的蜗杆传动箱设置在所述的机架前端,所述的副电机设置在所述的机架后端,所述的机架与万向轴平行设置。
  8. 根据权利要求7所述的一种双电机驱动的地面找平研磨机,其特征在于:所述的机架上表面设有滑轨,所述的滑轨上设有沿其移动的配重滑块。
  9. 根据权利要求8所述的一种双电机驱动的地面找平研磨机,其特征在于:所述的从动齿轴为三个,每个所述的从动齿轴之间的夹角为120°。
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