WO2023165200A1 - Edge grinding head and edge grinding machine - Google Patents

Edge grinding head and edge grinding machine Download PDF

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Publication number
WO2023165200A1
WO2023165200A1 PCT/CN2022/136290 CN2022136290W WO2023165200A1 WO 2023165200 A1 WO2023165200 A1 WO 2023165200A1 CN 2022136290 W CN2022136290 W CN 2022136290W WO 2023165200 A1 WO2023165200 A1 WO 2023165200A1
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WO
WIPO (PCT)
Prior art keywords
edging
working system
tool setting
edging wheel
main shaft
Prior art date
Application number
PCT/CN2022/136290
Other languages
French (fr)
Chinese (zh)
Inventor
隋旭东
吴达宏
詹新平
Original Assignee
科达制造股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 科达制造股份有限公司 filed Critical 科达制造股份有限公司
Publication of WO2023165200A1 publication Critical patent/WO2023165200A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the invention relates to processing machinery technology, in particular to an edge grinding head and an edge grinding machine.
  • the edging head used in ceramic, stone, glass and other processing industries is mainly used for grinding and shaping the four sides of tiles, stone and glass, so that the processed tiles, stone and glass meet the size requirements.
  • the edging machine includes a plurality of edging heads, among which two edging heads form a group, and the two edging heads are set opposite to each other, so as to grind the two opposite sides of the product at the same time, and multiple groups of edging heads are set at intervals in sequence .
  • the edging wheel wears out during the grinding process, the edging wheel needs to be replaced. After replacing the edging wheel, it is necessary to re-set the knife to ensure that the size of the product is consistent after grinding.
  • the operator determines the movement amount of the spindle working system in the edging head based on experience, so as to adjust the position of the edging wheel.
  • the invention provides an edging head and an edging machine, which reduce the workload of the edging wheel for tool setting, improve the accuracy of the edging wheel for tool setting, and improve the consistency of product sizes.
  • the present invention provides an edging head, including a support base, an edging wheel, a feeding device, a main shaft working system and a positioning device, the feeding device is connected with the supporting base, the feeding device is connected with the main shaft working system, and the feeding device is connected with the main shaft working system.
  • the device drives the spindle working system to move relative to the support seat, the spindle working system is connected to the edging wheel, and drives the edging wheel to rotate;
  • the positioning device includes a positioning component and a controller. Both the positioning component and the feeding device are electrically connected to the controller. Part of the positioning component is connected to the spindle working system. The positioning component is used to sense the position of the spindle working system to determine the tool setting of the edging wheel. Origin, after the controller records the edge grinding wheel for tool setting, the tool setting position of the edge grinding wheel relative to the tool setting origin, the controller controls the feeding device so that the spindle working system drives the edge grinding wheel to move to the tool setting position.
  • the positioning assembly includes a sensor and an inductive element, one of the sensor and the inductive element is connected to the spindle working system, and the other is connected to the support seat, and the sensor and the inductive element
  • the sensing parts are relatively arranged, the sensor is used for sensing the sensing part, and the sensor is electrically connected to the controller;
  • the position of the edging wheel is the origin of the tool setting of the edging wheel.
  • the senor is a proximity switch.
  • the feeding device includes a first driving member and a transmission assembly, the first driving member is electrically connected to the controller, and the first driving member is partially located outside the support seat.
  • the transmission assembly is located in the support seat, and the first driving member is connected with the main shaft working system through the transmission assembly, so as to drive the main shaft work system to slide relative to the support seat through the transmission assembly.
  • the transmission assembly includes a first transmission member and a second transmission member, the output shaft of the first drive member is connected to the first transmission member, and the second transmission member is connected to the first transmission member.
  • the second transmission member is engaged with the first transmission member, and the axis of the second transmission member is perpendicular to the axis of the first transmission member.
  • the first drive member drives the second transmission member to rotate through the first transmission member.
  • the first driving member is a servo reducer.
  • the main shaft working system includes a sliding sleeve and a main shaft assembly, the sliding sleeve is inserted in the second transmission member, the outer wall of the sliding sleeve has external threads, and the second transmission The inner wall of the component has an internal thread matching the external thread, the main shaft assembly is connected with the sliding sleeve, and the second transmission member rotates to drive the sliding sleeve and the main shaft assembly to slide relative to the support seat.
  • the spindle working system further includes a guide, the guide is slidably connected to the sliding sleeve, one end of the guide is in contact with the sliding sleeve, and the other end of the guide is in contact with the support seat abutment.
  • the edging head provided by the present invention further includes a locking device, the locking device includes a second driving member and a locking block, the second driving member is connected to the support seat, and the locking block is connected to the first locking block.
  • the output shafts of the two driving parts are connected, and the second driving part drives the locking block to move, so that the locking block locks or releases the sliding sleeve.
  • the present invention provides an edging machine, comprising a plurality of edging heads provided in the first aspect above, and each edging head is arranged at intervals in sequence.
  • the edging head is provided with a positioning device, the positioning device includes a positioning assembly and a controller, both the positioning assembly and the feeding device are electrically connected to the controller, and the positioning assembly is connected to the spindle working system.
  • the positioning component is used to sense the position of the spindle working system to determine the origin of the tool setting of the edging wheel.
  • the controller After the controller records the tool setting of the edging wheel, the position of the edging wheel relative to the tool setting origin is replaced by a new edging wheel After the wheel, the controller will control the work of the feeding device, so that the feeding device drives the spindle working system to move, so as to move the new edging wheel to the tool setting position for the first tool setting, so as to ensure the alignment of each edging wheel
  • the position of the knife is consistent, which improves the accuracy of the knife setting of the edging wheel and the consistency of the product size.
  • the automatic tool setting of the new edging wheel can be realized, which reduces the working intensity of the operator.
  • Fig. 1 is the structural representation of edging head in the prior art
  • Fig. 2 is the front view of the edging head provided by the embodiment of the present invention.
  • Fig. 3 is a partial enlarged view of place A in Fig. 2;
  • Fig. 4 is a partial enlarged view of place B in Fig. 2;
  • Fig. 5 is the right side view of the edging head provided by the embodiment of the present invention.
  • Fig. 6 is a schematic diagram of the position of the edging wheel and the product in the edging head provided by the embodiment of the present invention.
  • 110-feed reducer 110-feed reducer; 120-encoder assembly; 130-lock cylinder; 140-existing spindle working system; 150-feed transmission system;
  • connection should be understood in a broad sense, for example, it can be a fixed connection or an intermediate connection
  • the media is indirectly connected, which can be the internal communication of two elements or the interaction relationship between two elements.
  • Fig. 1 is a schematic structural view of the edging head in the prior art.
  • the edging head in the prior art includes a feed reducer 110, an encoder assembly 120, a locking cylinder 130, and an existing spindle working system 140, feed drive system 150 and edging wheel (not shown in the figure).
  • the edging wheel is arranged at the end of the existing main shaft working system 140.
  • the locking cylinder 130 releases the existing main shaft working system 140, and the feed reducer 110 is driven by the feed transmission system 150.
  • Existing main shaft work system 140 moves, thereby realizes the adjustment of the position of edging wheel, after edging wheel tool setting is finished, locking cylinder 130 locks existing main shaft work system 140, and edging wheel rotates and grinds product.
  • the encoder assembly 120 detects the rotation angle of the feed reducer 110, so that the feed transmission system 150 drives the feed of the existing spindle working system 140 and the edging wheel to supplement the wear of the edging wheel.
  • the operator determines the movement amount of the existing spindle working system 140 based on experience, thereby determining the tool setting position of the edging wheel.
  • the workload of manual tool setting is large, and the position of the tool setting of each edging wheel is prone to errors, making product size and quality control difficult.
  • the application provides an edging head and an edging machine.
  • the edging head is provided with a positioning device.
  • the positioning device includes a positioning assembly and a controller.
  • the positioning assembly and the feeding device are all electrically connected to the controller.
  • the component is connected with the spindle working system, and the positioning component is used to sense the position of the spindle working system to determine the tool setting origin of the edging wheel.
  • the controller records the tool setting position of the edging wheel relative to the tool setting origin after the edging wheel is set.
  • the controller will control the work of the feeding device, so that the feeding device drives the spindle working system to move, so as to move the new edging wheel to the tool setting position for the first tool setting, so as to ensure The tool setting position of each edging wheel is consistent, which improves the tool setting accuracy of the edging wheel and the consistency of product size.
  • the automatic tool setting of the new edging wheel can be realized, which reduces the working intensity of the operator.
  • Fig. 2 is the front view of the edging head provided by the embodiment of the present invention
  • Fig. 3 is a partial enlarged view of A in Fig. 2
  • Fig. 4 is a partial enlarged view of B in Fig. 2
  • Fig. 5 is provided by the embodiment of the present invention
  • Fig. 6 is a schematic diagram of the position of the edging wheel and the product in the edging head provided by the embodiment of the present invention.
  • the edging head provided by the present invention includes a support base 200, an edging wheel 600, a feeding device 300, a spindle working system 400 and a positioning device 500, the feeding device 300 is connected to the support base 200, The feeding device 300 is connected with the main shaft working system 400, and the feeding device 300 drives the main shaft working system 400 to move relative to the support base 200, and the main shaft working system 400 is connected with the edging wheel 600, and drives the edging wheel 600 to rotate.
  • the positioning device 500 includes a positioning assembly 510 and a controller (not shown in the figure), the positioning assembly 510 and the feeding device 300 are electrically connected to the controller, the positioning assembly 510 is connected to the spindle working system 400, and the positioning assembly 510 is used for sensing the spindle
  • the position of the working system 400 is to determine the origin of the tool setting of the edging wheel 600.
  • the controller records the tool setting position of the edging wheel 600 relative to the tool setting origin after the edging wheel 600 is set.
  • the controller controls the feed device 300,
  • the spindle working system 400 drives the edging wheel 600 to move to the tool setting position.
  • the supporting seat 200 has an inner cavity, and the feeding device 300 and the spindle working system 400 are partly located in the inner cavity of the supporting seat 200.
  • the supporting seat 200 is used to support the feeding device 300, the spindle working system 400 and the positioning device 500.
  • the bottom of the support base 200 is provided with a plurality of connection holes, the connection holes are used to connect with the edging head mounting seat in the edging machine, and the screws pass through the connection holes to connect with the edging head mounting seat to fix the edging head on the edging head on the mount.
  • the edging wheel 600 is installed on the end of the positive direction of the X-axis of the main shaft working system 400, the edging wheel 600 is coaxially arranged with the main shaft working system 400, and the main shaft working system 400 drives The edging wheel 600 rotates around the X axis at a high speed, thereby realizing the grinding of the product 800 .
  • the main shaft working system 400 first drives the old edging wheel 600 to move along the negative direction of the X axis, removes the worn edging wheel 600 and installs a new edging wheel 600, and the main shaft working system 400 drives the new edging wheel The 600 moves along the positive direction of the X axis, so as to implement tool setting on the new edging wheel 600 .
  • the tool setting position of the new edging wheel 600 needs to be consistent with the tool setting position of the replaced old edging wheel 600 . Therefore, it is necessary to record the first tool setting position of the edging wheel 600 (that is, the coordinate value of the edging wheel 600 on the X axis).
  • the controller calculates the distance that the edging wheel 600 moves from the origin of the coordinates to the tool setting position, so as to determine the position of the edging wheel 600 when the edging wheel 600 is at the tool setting position.
  • the coordinate value on the x-axis is necessary to determine the tool setting origin of the edging wheel 600 ( That is, the position of the origin of the coordinates), and then the controller calculates the distance that the edging wheel 600 moves from the origin of the coordinates to the tool setting position, so as to determine the position of the edging wheel 600 when the edging wheel 600 is at the tool setting position.
  • the tool setting origin of the edging wheel 600 is determined by the positioning assembly 510, and when the spindle working system 400 drives the edging wheel 600 to move in the positive direction along the X-axis or in the negative direction along the X-axis, the movement process of the spindle working system 400
  • the positioning component 510 will be activated during the process. After the positioning component 510 is activated, the positioning component 510 will send a signal to the control system, and the controller will set the position of the edging wheel 600 as the origin of tool setting.
  • the first tool setting of the edging wheel 600 adopts laser tool setting or manual tool setting.
  • the positioning component 510 determines the tool setting origin of the edging wheel 600.
  • the controller Record the tool setting position of the edging wheel 600 relative to the tool setting origin after the tool setting by the edging wheel 600 .
  • the controller will control the feed device 300 to work, so that the feed device 300 drives the main shaft working system 400 to move, thereby the new grinder
  • the edge wheel 600 moves to the tool setting position for the first tool setting, thereby ensuring that the tool setting positions of the edging wheel 600 before and after replacement are consistent, so that the size consistency of the product 800 after grinding is good, and the quality of the product 800 is improved.
  • controller can be a separate controller in the edging head, or the controller can be the general controller in the edging machine.
  • the setting position and setting method of the controller are not specifically limited.
  • the coordinate position of the end surface of the edging wheel 600 close to the support seat 200 may be recorded as the position of the edging wheel 600 .
  • the edging head is provided with a positioning device 500.
  • the positioning device 500 includes a positioning assembly 510 and a controller. Both the positioning assembly 510 and the feeding device 300 are electrically connected to the controller.
  • the positioning assembly 510 is used to determine the The origin of the tool setting of the edge wheel 600, the controller records the tool setting position of the edge grinding wheel 600 relative to the tool setting origin after the edge grinding wheel 600 is set, and after replacing the new edge grinding wheel 600, the controller will control the feeding device 300 work, so that the feeding device 300 drives the spindle working system 400 to move, thereby moving the new edging wheel 600 to the tool setting position for the first tool setting, so as to ensure that the tool setting positions of each edging wheel 600 are consistent and improve It improves the accuracy of the tool setting of the edging wheel 600 and improves the consistency of the product 800 size.
  • the automatic tool setting of the new edging wheel 600 can be realized, which reduces the working intensity of the operator.
  • the positioning assembly 510 includes a sensor 511 and an inductive element 512, one of the sensor 511 and the inductive element 512 is connected to the spindle working system 400, and the other is connected to the support base 200, the sensor 511 and the inductive element
  • the element 512 is arranged opposite to each other, the sensor 511 is used to sense the sensing element 512, and the sensor 511 is electrically connected to the controller.
  • the position of the edging wheel 600 at this moment is the origin of tool setting of the edging wheel 600 .
  • the sensing element 512 is connected to the spindle working system 400 , and the sensor 511 is connected to the support base 200 .
  • the spindle working system 400 drives the sensing part 512 to move towards the sensor 511.
  • the sensor 511 senses the sensing part 512
  • the sensor 511 sends a signal to the controller.
  • the controller will grind the edge
  • the position of the wheel 600 is set as the coordinate origin, and the operator continues to drive the spindle working system 400 to move along the positive direction of the X axis through the feeding device 300, so that the edging wheel 600 reaches the tool setting position.
  • the controller obtains the movement amount of the edging wheel 600 relative to the origin of coordinates through the rotation angle of the feeding device 300 , so as to record the tool setting position of the edging wheel 600 after tool setting in the form of coordinate values.
  • the controller will control the feed device 300 to work, so that the feed device 300 drives the spindle working system 400 to move, thereby moving the new edging wheel 600 to the coordinates of the old edging wheel 600 Location.
  • the sensor 511 needs to be electrically connected to the controller, and the sensor 511 is connected to the support base 200, so that the position of the sensor 511 does not need to be changed, and the length of the electrical connection line between the sensor 511 and the controller does not need to be changed, which can effectively avoid electrical connection. Interference and friction between the wire and other components improves the reliability of the positioning assembly 510 .
  • sensor 511 is a proximity switch.
  • the sensing element 512 can be a plate, and an exemplary sensing element 512 can be an L-shaped plate, and the sensing element 512 and the sensor 511 have a distance in the Z-axis direction in FIG. 3 In this way, when the sensing element 512 moves along the X-axis direction following the spindle working system 400 , the sensing element 512 will not interfere with the sensor 511 .
  • the distance between the sensing element 512 and the sensor 511 in the Z-axis direction and the distance in the Y-axis direction are set according to the sensing accuracy of the sensor 511 .
  • the proximity switch refers to a switch that can send out an "action" signal when the object is close to the set distance, and it does not need to be in direct contact with the object.
  • proximity switches There are many types of proximity switches, mainly electromagnetic, photoelectric, differential transformer, eddy current, capacitive, reed switch, Hall, etc. This embodiment does not limit the specific type of the proximity switch here.
  • Part is located outside the support base 200
  • the transmission assembly 320 is located inside the support base 200 .
  • the first drive member 310 is connected to the spindle working system 400 through the transmission assembly 320 to drive the spindle working system 400 to slide relative to the support base 200 through the transmission assembly 320 .
  • the first driving member 310 is a servo reducer.
  • the connecting flange of the servo reducer is connected to the support base 200, the output shaft of the servo reducer is connected to the transmission assembly 320 in the support base 200, the rotation of the servo reducer drives the transmission assembly 320 to rotate, and the rotation of the transmission assembly 320 drives the spindle working system 400 to be opposite The support base 200 slides.
  • the servo reducer has high precision and good stability.
  • the servo reducer may be a high-precision planetary gear reducer.
  • the first driving member 310 is electrically connected to the controller, so that the controller can record the rotation angle and direction of the first driving member 310, and the coordinate position of the edging wheel 600 relative to the coordinate origin can be obtained through calculation.
  • the transmission assembly 320 includes a first transmission member 321 and a second transmission member 322 , the output shaft of the first drive member 310 is connected to the first transmission member 321 , and the second transmission member 322 is connected to the spindle working system 400 .
  • the second transmission member 322 is engaged with the first transmission member 321 , and the axis of the second transmission member 322 is perpendicular to the axis of the first transmission member 321 , and the first driving member 310 drives the second transmission member 322 to rotate through the first transmission member 321 .
  • the first transmission member 321 may be a transmission member formed by a worm rod, a gear shaft or a gear and a transmission shaft.
  • the second transmission member 322 may be a worm gear or a gear.
  • the first transmission member 321 is a gear shaft with a helical gear
  • the second transmission member 322 is a helical gear
  • the servo reducer drives the gear shaft to rotate, and the gear shaft drives the helical gear to rotate.
  • the transmission precision of the feeding device 300 is high and the transmission stability is good.
  • the axis of the second transmission member 322 is perpendicular to the axis of the first transmission member 321, so that the overall structure of the transmission assembly 320 can be made compact, thereby reducing the overall size of the edging head.
  • the spindle working system 400 includes a sliding sleeve 410 and a spindle assembly 420, the sliding sleeve 410 is inserted into the second transmission member 322, the outer wall of the sliding sleeve 410 has an external thread, and the inner wall of the second transmission member 322 has a The external thread matches the internal thread, the main shaft assembly 420 is connected with the sliding sleeve 410 , and the second transmission member 322 rotates to drive the sliding sleeve 410 and the main shaft assembly 420 to slide relative to the support base 200 .
  • the second transmission member 322 has a hollow cavity, the sliding sleeve 410 is inserted into the cavity of the second transmission member 322, the main shaft assembly 420 is fixedly connected to the sliding sleeve 410, and the second transmission member 322 rotates through screw transmission, thereby driving the sliding sleeve 410 and the main shaft assembly 420 to slide relative to the support seat 200 .
  • the main shaft assembly 420 includes a main shaft motor 421 and a main shaft 422, the drive shaft of the main shaft motor 421 is connected to one end of the main shaft 422, and the other end of the main shaft 422 is provided with a connecting flange for connecting with the edging wheel 600,
  • the spindle motor 421 drives the edging wheel 600 to rotate through the spindle 422 to grind the product 800 .
  • the drive shaft of the main shaft motor 421 and the main shaft 422 may be connected through a coupling.
  • the spindle motor 421 is connected to the end surface of the sliding sleeve 410 .
  • the main shaft 422 is inserted in the sliding sleeve 410, and the main shaft 422 is connected with the sliding sleeve 410 through a bearing.
  • the induction element 512 is connected with the spindle motor 421 .
  • the spindle working system 400 also includes a guide 430, the guide 430 is slidably connected to the sliding sleeve 410, and one end of the guide 430 is in contact with the sliding sleeve 410 , the other end of the guide member 430 abuts against the support base 200 .
  • the guide piece 430 When in use, the guide piece 430 is relatively stationary with the support base 200 , the sliding sleeve 410 slides relative to the guide piece 430 , and the guide piece 430 can play a guiding role, thereby improving the straightness of sliding of the sliding sleeve 410 .
  • the edging head further includes a locking device 700
  • the locking device 700 includes a second driving member 710 and a locking block 720
  • the second driving member 710 and The support base 200 is connected
  • the locking block 720 is connected with the output shaft of the second driving member 710
  • the second driving member 710 drives the locking block 720 to move along the Y-axis direction, so that the locking block 720 locks or releases the sliding sleeve 410 .
  • the second driving member 710 may be an air cylinder, an electric cylinder or an electric push rod.
  • the output shaft of the second driving member 710 protrudes to push the locking block 720 to move towards the sliding sleeve 410 , so that the locking block 720 abuts against the sliding sleeve 410 and fixes the sliding sleeve 410 at the current position.
  • the output shaft of the second driving member 710 retracts, driving the locking block 720 to move away from the sliding sleeve 410 , thereby releasing the sliding sleeve 410 .
  • the edging wheel 600 sets the tool for the first time, and records the coordinate value C of the edging wheel 600 tool setting position relative to the coordinate origin
  • the tool setting position of the edging wheel 600 is that a part of the end surface of the edging wheel 600 abuts against the side of the product 800 .
  • the straight arrow in FIG. 6 indicates the moving direction of the product 800 .
  • the edging wheel 600 starts to work, and the product 800 is ground.
  • D is the abrasive thickness value of the end face of the edging wheel 600 .
  • the first driving member 310 drives the sliding sleeve 410 to slide along the positive direction of the X-axis through the transmission assembly 320, and the sliding sleeve 410 drives the spindle assembly 420 to move along the positive direction of the X-axis.
  • the sensing member 512 will move toward the sensor 511.
  • the sensor 511 sends a signal to the controller, and the controller sets the position of the edging wheel 600 as the tool setting origin of the edging wheel (at this time, the tool setting position of the edging wheel 600 replaces the previous edging wheel 600 The tool setting position becomes the coordinate origin).
  • the edging wheel 600 continues to move along the positive direction of the X-axis until the edging wheel 600 reaches the coordinate value C, thereby completing automatic tool setting.
  • the E value is greater than the system cumulative error value, for example, the system cumulative error value is 0.4mm-0.8mm, and the E value may be 1.
  • the embodiment of the present invention also provides an edging machine.
  • the edging machine includes a plurality of edging heads provided in the above embodiments, and each edging head is arranged at intervals in sequence.
  • the edging machine provided in this embodiment is provided with a plurality of edging heads, the edging head includes a positioning assembly 510 and a controller, the positioning assembly 510 and the feeding device 300 are all electrically connected to the controller, and the controller records the edging wheel
  • the controller will control the feed device 300 to work, so that the feed device 300 drives the main shaft working system 400 to move, so that the new edging wheel 600 Move to the tool setting position for the first tool setting, so as to ensure that the tool setting position of each edging wheel 600 is consistent, improve the accuracy of edging wheel 600 tool setting, improve the processing performance of the product 800 of the edging machine, and reduce the The workload of the operator.
  • the edging machine also includes a dimension measuring instrument, the dimension measuring instrument is connected with the controller of the edging head, and the dimension measuring instrument measures the product 800 processed by the edging head, and feeds back the measured data to The controller, the controller judges the amount of wear of the edging wheel 600 of the edging head according to the size data, thereby controlling the feeding device 300 to drive the spindle working system 400 to feed and compensate the amount of wear of the edging wheel 600 . In this way, the processing and grinding process does not need manual monitoring, reducing the workload of operators.

Abstract

An edge grinding head, comprising a support base (200), an edge grinding wheel (600), a feeding device (300), a main shaft working system (400), and a positioning device (500). The feeding device (300) drives the main shaft working system (400) to move relative to the support base (200); the main shaft working system (400) drives the edge grinding wheel (600) to rotate; the positioning device (500) comprises a positioning assembly (510) and a controller; the positioning assembly (510) is used for sensing the position of the main shaft working system (400) so as to determine a tool setting origin of the edge grinding wheel (600); the controller records the tool setting position of the edge grinding wheel (600) relative to the tool setting origin after tool setting; and the controller controls the feeding device (300) to enable the main shaft working system (400) to drive the edge grinding wheel (600) to move to the tool setting position. The edge grinding head can automatically perform tool setting, such that the tool setting workload of the edge grinding wheel is reduced, and the dimensional consistency of the product is improved. Further provided is an edge grinding machine.

Description

磨边头及磨边机Edge grinding head and edge grinding machine 技术领域technical field
本发明涉及加工机械技术,尤其涉及一种磨边头及磨边机。The invention relates to processing machinery technology, in particular to an edge grinding head and an edge grinding machine.
背景技术Background technique
在陶瓷、石材、玻璃等加工工业中使用的磨边头,主要用于对瓷砖、石材和玻璃的四边磨削整形,使加工后的瓷砖、石材和玻璃满足尺寸大小的要求。The edging head used in ceramic, stone, glass and other processing industries is mainly used for grinding and shaping the four sides of tiles, stone and glass, so that the processed tiles, stone and glass meet the size requirements.
磨边机包括多个磨边头,其中,两个磨边头为一组,两个磨边头相对设置,以同时对产品相对的两个边进行磨削,多组磨边头依次间隔设置。由于磨边轮在磨削过程中产生损耗,所以需要更换磨边轮。更换磨边轮后需要重新对刀,以保证产品磨削后尺寸一致。现有技术中,通过人工对刀的方式,操作人员凭经验确定磨边头中主轴工作系统的移动量,从而调整磨边轮的位置。The edging machine includes a plurality of edging heads, among which two edging heads form a group, and the two edging heads are set opposite to each other, so as to grind the two opposite sides of the product at the same time, and multiple groups of edging heads are set at intervals in sequence . As the edging wheel wears out during the grinding process, the edging wheel needs to be replaced. After replacing the edging wheel, it is necessary to re-set the knife to ensure that the size of the product is consistent after grinding. In the prior art, through manual tool setting, the operator determines the movement amount of the spindle working system in the edging head based on experience, so as to adjust the position of the edging wheel.
但是,由于磨边机中磨边头数量较多,人工对刀工作量大,且每次对磨边轮的对刀位置易存在误差,产品尺寸品控困难。However, due to the large number of edging heads in the edging machine, the workload of manual tool setting is large, and errors are prone to occur in the position of the tool setting for each edging wheel, making it difficult to control product size and quality.
发明内容Contents of the invention
本发明提供一种磨边头及磨边机,减小磨边轮对刀工作量,提高磨边轮对刀精确度,提高产品尺寸的一致性。The invention provides an edging head and an edging machine, which reduce the workload of the edging wheel for tool setting, improve the accuracy of the edging wheel for tool setting, and improve the consistency of product sizes.
第一方面,本发明提供一种磨边头,包括支撑座、磨边轮、进给装置、主轴工作系统和定位装置,进给装置与支撑座连接,进给装置与主轴工作系统连接,进给装置驱动主轴工作系统相对支撑座移动,主轴工作系统与磨边轮连接,且驱动磨边轮旋转;In the first aspect, the present invention provides an edging head, including a support base, an edging wheel, a feeding device, a main shaft working system and a positioning device, the feeding device is connected with the supporting base, the feeding device is connected with the main shaft working system, and the feeding device is connected with the main shaft working system. The device drives the spindle working system to move relative to the support seat, the spindle working system is connected to the edging wheel, and drives the edging wheel to rotate;
定位装置包括定位组件和控制器,定位组件和进给装置均与控制器电连接, 部分定位组件与主轴工作系统连接,定位组件用于感应主轴工作系统的位置,以确定磨边轮的对刀原点,控制器记录磨边轮对刀后,磨边轮相对于对刀原点的对刀位置,控制器控制进给装置,以使主轴工作系统驱动磨边轮移动至对刀位置。The positioning device includes a positioning component and a controller. Both the positioning component and the feeding device are electrically connected to the controller. Part of the positioning component is connected to the spindle working system. The positioning component is used to sense the position of the spindle working system to determine the tool setting of the edging wheel. Origin, after the controller records the edge grinding wheel for tool setting, the tool setting position of the edge grinding wheel relative to the tool setting origin, the controller controls the feeding device so that the spindle working system drives the edge grinding wheel to move to the tool setting position.
在一种可能的实现方式中,本发明提供的磨边头中,定位组件包括传感器和感应件,传感器和感应件中的一者与主轴工作系统连接,另一者与支撑座连接,传感器和感应件相对设置,传感器用于感应感应件,传感器与控制器电连接;In a possible implementation manner, in the edging head provided by the present invention, the positioning assembly includes a sensor and an inductive element, one of the sensor and the inductive element is connected to the spindle working system, and the other is connected to the support seat, and the sensor and the inductive element The sensing parts are relatively arranged, the sensor is used for sensing the sensing part, and the sensor is electrically connected to the controller;
传感器感应到感应件时,磨边轮的位置为磨边轮的对刀原点。When the sensor senses the sensor, the position of the edging wheel is the origin of the tool setting of the edging wheel.
在一种可能的实现方式中,本发明提供的磨边头中,传感器为接近开关。In a possible implementation manner, in the edging head provided by the present invention, the sensor is a proximity switch.
在一种可能的实现方式中,本发明提供的磨边头中,进给装置包括第一驱动件和传动组件,第一驱动件与控制器电连接,第一驱动件部分位于支撑座外,传动组件位于支撑座内,第一驱动件通过传动组件与主轴工作系统连接,以通过传动组件驱动主轴工作系统相对支撑座滑动。In a possible implementation manner, in the edging head provided by the present invention, the feeding device includes a first driving member and a transmission assembly, the first driving member is electrically connected to the controller, and the first driving member is partially located outside the support seat. The transmission assembly is located in the support seat, and the first driving member is connected with the main shaft working system through the transmission assembly, so as to drive the main shaft work system to slide relative to the support seat through the transmission assembly.
在一种可能的实现方式中,本发明提供的磨边头中,传动组件包括第一传动件和第二传动件,第一驱动件的输出轴与第一传动件连接,第二传动件与主轴工作系统连接;In a possible implementation manner, in the edging head provided by the present invention, the transmission assembly includes a first transmission member and a second transmission member, the output shaft of the first drive member is connected to the first transmission member, and the second transmission member is connected to the first transmission member. Spindle working system connection;
第二传动件和第一传动件啮合,且第二传动件轴线与第一传动件轴线垂直,第一驱动件通过第一传动件驱动第二传动件旋转。The second transmission member is engaged with the first transmission member, and the axis of the second transmission member is perpendicular to the axis of the first transmission member. The first drive member drives the second transmission member to rotate through the first transmission member.
在一种可能的实现方式中,本发明提供的磨边头中,第一驱动件为伺服减速机。In a possible implementation manner, in the edging head provided by the present invention, the first driving member is a servo reducer.
在一种可能的实现方式中,本发明提供的磨边头中,主轴工作系统包括滑动套和主轴组件,滑动套插设于第二传动件内,滑动套的外壁具有外螺纹,第二传动件的内壁具有与外螺纹相匹配的内螺纹,主轴组件与滑动套连接,第二传动件旋转以带动滑动套和主轴组件相对支撑座滑动。In a possible implementation, in the edging head provided by the present invention, the main shaft working system includes a sliding sleeve and a main shaft assembly, the sliding sleeve is inserted in the second transmission member, the outer wall of the sliding sleeve has external threads, and the second transmission The inner wall of the component has an internal thread matching the external thread, the main shaft assembly is connected with the sliding sleeve, and the second transmission member rotates to drive the sliding sleeve and the main shaft assembly to slide relative to the support seat.
在一种可能的实现方式中,本发明提供的磨边头中,主轴工作系统包括还包括导向件,导向件与滑动套滑动连接,导向件一端与滑动套抵接,导向件另一端与支撑座抵接。In a possible implementation manner, in the edging head provided by the present invention, the spindle working system further includes a guide, the guide is slidably connected to the sliding sleeve, one end of the guide is in contact with the sliding sleeve, and the other end of the guide is in contact with the support seat abutment.
在一种可能的实现方式中,本发明提供的磨边头,还包括锁紧装置,锁紧装置包括第二驱动件与锁紧块,第二驱动件与支撑座连接,锁紧块与第二驱动件的输出轴连接,第二驱动件驱动锁紧块移动,以使锁紧块锁紧或松开滑动套。In a possible implementation manner, the edging head provided by the present invention further includes a locking device, the locking device includes a second driving member and a locking block, the second driving member is connected to the support seat, and the locking block is connected to the first locking block. The output shafts of the two driving parts are connected, and the second driving part drives the locking block to move, so that the locking block locks or releases the sliding sleeve.
第二方面,本发明提供一种磨边机,包括多个上述第一方面提供的磨边头,各磨边头依次间隔排布。In a second aspect, the present invention provides an edging machine, comprising a plurality of edging heads provided in the first aspect above, and each edging head is arranged at intervals in sequence.
本发明提供的磨边头及磨边机,磨边头通过设置定位装置,定位装置包括定位组件和控制器,定位组件和进给装置均与控制器电连接,定位组件与主轴工作系统连接,定位组件用于感应主轴工作系统的位置,以确定磨边轮的对刀原点,控制器记录磨边轮对刀后,磨边轮相对于对刀原点的对刀位置,更换了新的磨边轮后,控制器会控制进给装置工作,使进给装置带动主轴工作系统移动,从而将新的磨边轮移动到第一次对刀的对刀位置,从而保证每个磨边轮的对刀位置一致,提高了磨边轮对刀精确度,提高了产品尺寸的一致性。可以实现新的磨边轮的自动对刀,降低了操作人员的工作强度。In the edging head and the edging machine provided by the present invention, the edging head is provided with a positioning device, the positioning device includes a positioning assembly and a controller, both the positioning assembly and the feeding device are electrically connected to the controller, and the positioning assembly is connected to the spindle working system. The positioning component is used to sense the position of the spindle working system to determine the origin of the tool setting of the edging wheel. After the controller records the tool setting of the edging wheel, the position of the edging wheel relative to the tool setting origin is replaced by a new edging wheel After the wheel, the controller will control the work of the feeding device, so that the feeding device drives the spindle working system to move, so as to move the new edging wheel to the tool setting position for the first tool setting, so as to ensure the alignment of each edging wheel The position of the knife is consistent, which improves the accuracy of the knife setting of the edging wheel and the consistency of the product size. The automatic tool setting of the new edging wheel can be realized, which reduces the working intensity of the operator.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为现有技术中磨边头的结构示意图;Fig. 1 is the structural representation of edging head in the prior art;
图2为本发明实施例提供的磨边头的主视图;Fig. 2 is the front view of the edging head provided by the embodiment of the present invention;
图3为图2中A处的局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 2;
图4为图2中B处的局部放大图;Fig. 4 is a partial enlarged view of place B in Fig. 2;
图5为本发明实施例提供的磨边头的右视图;Fig. 5 is the right side view of the edging head provided by the embodiment of the present invention;
图6为本发明实施例提供的磨边头中磨边轮与产品的位置示意图。Fig. 6 is a schematic diagram of the position of the edging wheel and the product in the edging head provided by the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
110-进给减速机;120-编码器组件;130-锁紧气缸;140-现有主轴工作系统;150-进给传动系统;110-feed reducer; 120-encoder assembly; 130-lock cylinder; 140-existing spindle working system; 150-feed transmission system;
200-支撑座;200-support seat;
300-进给装置;300 - feeding device;
310-第一驱动件;320-传动组件;321-第一传动件;322-第二传动件;310-the first driving part; 320-the transmission assembly; 321-the first transmission part; 322-the second transmission part;
400-主轴工作系统;400-spindle working system;
410-滑动套;420-主轴组件;421-主轴电机;422-主轴;430-导向件;410-sliding sleeve; 420-spindle assembly; 421-spindle motor; 422-spindle; 430-guide;
500-定位装置;500 - positioning device;
510-定位组件;511-传感器;512-感应件;510-positioning component; 511-sensor; 512-inductor;
600-磨边轮;600-Edging wheel;
700-锁紧装置;700 - locking device;
710-第二驱动件;720-锁紧块;710-second driver; 720-locking block;
800-产品。800 - Product.
具体实施方式Detailed ways
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应作广义理解,例如,可以是固定连接,也可以是通过中间媒介间接相连,可以是两个元件内部的连通或者两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or an intermediate connection The media is indirectly connected, which can be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、 “后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或者位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, Constructed and operative in a particular orientation and therefore are not to be construed as limitations of the invention.
本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。The terms "first", "second", and "third" (if any) in the description and claims of the present invention and the above drawings are used to distinguish similar objects and not necessarily to describe a specific order or priority. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein are, for example, capable of practice in sequences other than those illustrated or described herein.
此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或维护工具不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或维护工具固有的其它步骤或单元。Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or maintenance tool comprising a series of steps or units need not be limited to the expressly listed Instead, other steps or elements not explicitly listed or inherent to the process, method, product or maintenance tool may be included.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
图1为现有技术中磨边头的结构示意图,参见图1所示,现有技术中的磨边头包括进给减速机110、编码器组件120、锁紧气缸130、现有主轴工作系统140、进给传动系统150和磨边轮(图中未示出)。其中,磨边轮设置在现有主轴工作系统140的端部,磨边轮需要对刀时,锁紧气缸130松开现有主轴工作系统140,进给减速机110通过进给传动系统150驱动现有主轴工作系统140移动,从而实现磨边轮位置的调整,磨边轮对刀完成后,锁紧气缸130锁紧现有主轴工作系统140,磨边轮转动对产品进行磨削。其中,编码器组件120检测进给减速机110的转动角度,从而使进给传动系统150驱动现有主轴工作系 统140及磨边轮的进给,以补充磨边轮的磨损量。当磨边轮在磨削过程中完全磨损,需要更换磨边轮时,操作人员凭经验确定现有主轴工作系统140的移动量,从而确定磨边轮的对刀位置。但是,由于磨边机中磨边头数量较多,人工对刀工作量大,且每次磨边轮的对刀位置易存在误差,产品尺寸品控困难。Fig. 1 is a schematic structural view of the edging head in the prior art. Referring to Fig. 1, the edging head in the prior art includes a feed reducer 110, an encoder assembly 120, a locking cylinder 130, and an existing spindle working system 140, feed drive system 150 and edging wheel (not shown in the figure). Wherein, the edging wheel is arranged at the end of the existing main shaft working system 140. When the edging wheel needs tool setting, the locking cylinder 130 releases the existing main shaft working system 140, and the feed reducer 110 is driven by the feed transmission system 150. Existing main shaft work system 140 moves, thereby realizes the adjustment of the position of edging wheel, after edging wheel tool setting is finished, locking cylinder 130 locks existing main shaft work system 140, and edging wheel rotates and grinds product. Wherein, the encoder assembly 120 detects the rotation angle of the feed reducer 110, so that the feed transmission system 150 drives the feed of the existing spindle working system 140 and the edging wheel to supplement the wear of the edging wheel. When the edging wheel is completely worn out during the grinding process and the edging wheel needs to be replaced, the operator determines the movement amount of the existing spindle working system 140 based on experience, thereby determining the tool setting position of the edging wheel. However, due to the large number of edging heads in the edging machine, the workload of manual tool setting is large, and the position of the tool setting of each edging wheel is prone to errors, making product size and quality control difficult.
为了解决上述技术问题,本申请提供一种磨边头及磨边机,磨边头通过设置定位装置,定位装置包括定位组件和控制器,定位组件和进给装置均与控制器电连接,定位组件与主轴工作系统连接,定位组件用于感应主轴工作系统的位置,以确定磨边轮的对刀原点,控制器记录磨边轮对刀后,磨边轮相对于对刀原点的对刀位置,更换了新的磨边轮后,控制器会控制进给装置工作,使进给装置带动主轴工作系统移动,从而将新的磨边轮移动到第一次对刀的对刀位置,从而保证每个磨边轮的对刀位置一致,提高了磨边轮对刀精确度,提高了产品尺寸的一致性。可以实现新的磨边轮的自动对刀,降低了操作人员的工作强度。In order to solve the above technical problems, the application provides an edging head and an edging machine. The edging head is provided with a positioning device. The positioning device includes a positioning assembly and a controller. The positioning assembly and the feeding device are all electrically connected to the controller. The component is connected with the spindle working system, and the positioning component is used to sense the position of the spindle working system to determine the tool setting origin of the edging wheel. The controller records the tool setting position of the edging wheel relative to the tool setting origin after the edging wheel is set. , after replacing the new edging wheel, the controller will control the work of the feeding device, so that the feeding device drives the spindle working system to move, so as to move the new edging wheel to the tool setting position for the first tool setting, so as to ensure The tool setting position of each edging wheel is consistent, which improves the tool setting accuracy of the edging wheel and the consistency of product size. The automatic tool setting of the new edging wheel can be realized, which reduces the working intensity of the operator.
下面结合附图和具体实施例对本发明进行说明。The present invention will be described below in conjunction with the accompanying drawings and specific embodiments.
图2为本发明实施例提供的磨边头的主视图,图3为图2中A处的局部放大图,图4为图2中B处的局部放大图,图5为本发明实施例提供的磨边头的右视图,图6为本发明实施例提供的磨边头中磨边轮与产品的位置示意图。Fig. 2 is the front view of the edging head provided by the embodiment of the present invention, Fig. 3 is a partial enlarged view of A in Fig. 2, Fig. 4 is a partial enlarged view of B in Fig. 2, and Fig. 5 is provided by the embodiment of the present invention The right side view of the edging head, Fig. 6 is a schematic diagram of the position of the edging wheel and the product in the edging head provided by the embodiment of the present invention.
参见图2至6所示,本发明提供的磨边头,包括支撑座200、磨边轮600、进给装置300、主轴工作系统400和定位装置500,进给装置300与支撑座200连接,进给装置300与主轴工作系统400连接,进给装置300驱动主轴工作系统400相对支撑座200移动,主轴工作系统400与磨边轮600连接,且驱动磨边轮600旋转。Referring to Figures 2 to 6, the edging head provided by the present invention includes a support base 200, an edging wheel 600, a feeding device 300, a spindle working system 400 and a positioning device 500, the feeding device 300 is connected to the support base 200, The feeding device 300 is connected with the main shaft working system 400, and the feeding device 300 drives the main shaft working system 400 to move relative to the support base 200, and the main shaft working system 400 is connected with the edging wheel 600, and drives the edging wheel 600 to rotate.
定位装置500包括定位组件510和控制器(图中未示出),定位组件510和进给装置300均与控制器电连接,定位组件510与主轴工作系统400连接,定位组件510用于感应主轴工作系统400的位置,以确定磨边轮600的对刀原 点,控制器记录磨边轮600对刀后,磨边轮600相对于对刀原点的对刀位置,控制器控制进给装置300,以使主轴工作系统400驱动磨边轮600移动至对刀位置。The positioning device 500 includes a positioning assembly 510 and a controller (not shown in the figure), the positioning assembly 510 and the feeding device 300 are electrically connected to the controller, the positioning assembly 510 is connected to the spindle working system 400, and the positioning assembly 510 is used for sensing the spindle The position of the working system 400 is to determine the origin of the tool setting of the edging wheel 600. The controller records the tool setting position of the edging wheel 600 relative to the tool setting origin after the edging wheel 600 is set. The controller controls the feed device 300, The spindle working system 400 drives the edging wheel 600 to move to the tool setting position.
其中,支撑座200具有内腔,进给装置300和主轴工作系统400部分位于支撑座200的内腔中,支撑座200用于支撑进给装置300、主轴工作系统400和定位装置500,同时,支撑座200底部设置有多个连接孔,连接孔用于与磨边机中磨边头安装座连接,螺钉穿过连接孔与磨边头安装座连接,以将磨边头固定在磨边头安装座上。Wherein, the supporting seat 200 has an inner cavity, and the feeding device 300 and the spindle working system 400 are partly located in the inner cavity of the supporting seat 200. The supporting seat 200 is used to support the feeding device 300, the spindle working system 400 and the positioning device 500. At the same time, The bottom of the support base 200 is provided with a plurality of connection holes, the connection holes are used to connect with the edging head mounting seat in the edging machine, and the screws pass through the connection holes to connect with the edging head mounting seat to fix the edging head on the edging head on the mount.
在具体实现时,如图2至4所示,磨边轮600安装在主轴工作系统400的X轴正方向的端部,磨边轮600与主轴工作系统400同轴设置,主轴工作系统400带动磨边轮600绕X轴高速旋转,从而实现对产品800的磨削。In specific implementation, as shown in Figures 2 to 4, the edging wheel 600 is installed on the end of the positive direction of the X-axis of the main shaft working system 400, the edging wheel 600 is coaxially arranged with the main shaft working system 400, and the main shaft working system 400 drives The edging wheel 600 rotates around the X axis at a high speed, thereby realizing the grinding of the product 800 .
磨削产品800会使磨边轮600产生磨损,磨边轮600沿X轴方向的厚度减小,为了保证磨边轮600磨削后的产品800尺寸一致,当磨边轮600的磨损量达到一定值时,需要更换磨边轮600。更换磨边轮600时,主轴工作系统400先带动旧磨边轮600沿X轴负方向移动,拆除磨损的磨边轮600后安装新的磨边轮600,主轴工作系统400带动新磨边轮600沿X轴正方向移动,从而实现对新磨边轮600进行对刀。其中,新磨边轮600的对刀位置需要与被替换的旧磨边轮600的对刀位置一致。所以需要对磨边轮600第一对刀的对刀位置(即,磨边轮600在X轴上的坐标值)进行记录。Grinding the product 800 will cause the edging wheel 600 to wear and tear, and the thickness of the edging wheel 600 along the X-axis direction will decrease. When the value is certain, the edging wheel 600 needs to be replaced. When replacing the edging wheel 600, the main shaft working system 400 first drives the old edging wheel 600 to move along the negative direction of the X axis, removes the worn edging wheel 600 and installs a new edging wheel 600, and the main shaft working system 400 drives the new edging wheel The 600 moves along the positive direction of the X axis, so as to implement tool setting on the new edging wheel 600 . Wherein, the tool setting position of the new edging wheel 600 needs to be consistent with the tool setting position of the replaced old edging wheel 600 . Therefore, it is necessary to record the first tool setting position of the edging wheel 600 (that is, the coordinate value of the edging wheel 600 on the X axis).
在具体实现时,在磨边轮600第一次对刀的对刀过程中(轴工作系统400带动旧磨边轮600沿X轴正方向移动),需要确定磨边轮600的对刀原点(即,坐标原点位置),然后通过控制器计算出磨边轮600从坐标原点移动到对刀位置过程中磨边轮600移动的距离,从而确定磨边轮600在对刀位置时磨边轮600在X轴的坐标值。In actual implementation, during the tool setting process of the edging wheel 600 for the first tool setting (the axis working system 400 drives the old edging wheel 600 to move along the positive direction of the X axis), it is necessary to determine the tool setting origin of the edging wheel 600 ( That is, the position of the origin of the coordinates), and then the controller calculates the distance that the edging wheel 600 moves from the origin of the coordinates to the tool setting position, so as to determine the position of the edging wheel 600 when the edging wheel 600 is at the tool setting position. The coordinate value on the x-axis.
需要说明的是,磨边轮600的对刀原点通过定位组件510确定,主轴工作 系统400带动磨边轮600沿X轴方正向移动或者沿X轴方负向移动时,主轴工作系统400移动过程中会激活定位组件510,定位组件510被激活后,定位组件510向控制系统发送信号,控制器将此时磨边轮600的位置设置为对刀原点。It should be noted that the tool setting origin of the edging wheel 600 is determined by the positioning assembly 510, and when the spindle working system 400 drives the edging wheel 600 to move in the positive direction along the X-axis or in the negative direction along the X-axis, the movement process of the spindle working system 400 The positioning component 510 will be activated during the process. After the positioning component 510 is activated, the positioning component 510 will send a signal to the control system, and the controller will set the position of the edging wheel 600 as the origin of tool setting.
在使用时,磨边轮600的第一次对刀采用激光对刀或者人工对刀的方式,对刀过程中,定位组件510确定磨边轮600的对刀原点,对刀完成后,控制器记录磨边轮600对刀后,磨边轮600相对于对刀原点的对刀位置。当磨边轮600完全磨损需要更换新的磨边轮600,磨边轮600替换后,控制器会控制进给装置300工作,使进给装置300带动主轴工作系统400移动,从而将新的磨边轮600移动到第一次对刀的对刀位置,从而保证更换前后的磨边轮600的对刀位置一致,这样,磨削后产品800的尺寸一致性好,提高产品800质量。When in use, the first tool setting of the edging wheel 600 adopts laser tool setting or manual tool setting. During the tool setting process, the positioning component 510 determines the tool setting origin of the edging wheel 600. After the tool setting is completed, the controller Record the tool setting position of the edging wheel 600 relative to the tool setting origin after the tool setting by the edging wheel 600 . When the edging wheel 600 is completely worn out, a new edging wheel 600 needs to be replaced. After the edging wheel 600 is replaced, the controller will control the feed device 300 to work, so that the feed device 300 drives the main shaft working system 400 to move, thereby the new grinder The edge wheel 600 moves to the tool setting position for the first tool setting, thereby ensuring that the tool setting positions of the edging wheel 600 before and after replacement are consistent, so that the size consistency of the product 800 after grinding is good, and the quality of the product 800 is improved.
需要说明的是,控制器可以为磨边头内单独设置的控制器,控制器也可以为磨边机中总的控制器。本实施例在此去控制器的设置位置及设置方式不做具体限定。It should be noted that the controller can be a separate controller in the edging head, or the controller can be the general controller in the edging machine. In this embodiment, the setting position and setting method of the controller are not specifically limited.
示例性的,可以以磨边轮600靠近支撑座200一侧的端面所在的坐标位置作为磨边轮600的位置进行记录。Exemplarily, the coordinate position of the end surface of the edging wheel 600 close to the support seat 200 may be recorded as the position of the edging wheel 600 .
本申请提供的磨边头,磨边头通过设置定位装置500,定位装置500包括定位组件510和控制器,定位组件510和进给装置300均与控制器电连接,定位组件510用于确定磨边轮600的对刀原点,控制器记录磨边轮600对刀后,磨边轮600相对于对刀原点的对刀位置,更换了新的磨边轮600后,控制器会控制进给装置300工作,使进给装置300带动主轴工作系统400移动,从而将新的磨边轮600移动到第一次对刀的对刀位置,从而保证每个磨边轮600的对刀位置一致,提高了磨边轮600对刀精确度,提高了产品800尺寸的一致性。可以实现新的磨边轮600的自动对刀,降低了操作人员的工作强度。For the edging head provided by the present application, the edging head is provided with a positioning device 500. The positioning device 500 includes a positioning assembly 510 and a controller. Both the positioning assembly 510 and the feeding device 300 are electrically connected to the controller. The positioning assembly 510 is used to determine the The origin of the tool setting of the edge wheel 600, the controller records the tool setting position of the edge grinding wheel 600 relative to the tool setting origin after the edge grinding wheel 600 is set, and after replacing the new edge grinding wheel 600, the controller will control the feeding device 300 work, so that the feeding device 300 drives the spindle working system 400 to move, thereby moving the new edging wheel 600 to the tool setting position for the first tool setting, so as to ensure that the tool setting positions of each edging wheel 600 are consistent and improve It improves the accuracy of the tool setting of the edging wheel 600 and improves the consistency of the product 800 size. The automatic tool setting of the new edging wheel 600 can be realized, which reduces the working intensity of the operator.
在一种可能的实现方式中,定位组件510包括传感器511和感应件512, 传感器511和感应件512中的一者与主轴工作系统400连接,另一者与支撑座200连接,传感器511和感应件512相对设置,传感器511用于感应感应件512,传感器511与控制器电连接。In a possible implementation manner, the positioning assembly 510 includes a sensor 511 and an inductive element 512, one of the sensor 511 and the inductive element 512 is connected to the spindle working system 400, and the other is connected to the support base 200, the sensor 511 and the inductive element The element 512 is arranged opposite to each other, the sensor 511 is used to sense the sensing element 512, and the sensor 511 is electrically connected to the controller.
其中,传感器感应到感应件时,此时磨边轮600的位置为磨边轮600的对刀原点。Wherein, when the sensor senses the sensing element, the position of the edging wheel 600 at this moment is the origin of tool setting of the edging wheel 600 .
具体的,如图2所示,感应件512与主轴工作系统400连接,传感器511与支撑座200连接。磨边轮600第一次对刀时,主轴工作系统400带动感应件512朝向传感器511移动,当传感器511感应到感应件512时,传感器511向控制器发送信号,此时,控制器将磨边轮600所在的位置设置为坐标原点,操作人员继续通过进给装置300驱动主轴工作系统400沿X轴正方向移动,使磨边轮600到达对刀位置。在这个过程中,控制器会通过进给装置300的转动角度,得到磨边轮600相对于坐标原点的移动量,从而将磨边轮600对刀后的对刀位置以坐标值的方式记录。在更换了新的磨边轮600后,控制器会控制进给装置300工作,使进给装置300带动主轴工作系统400移动,从而将新的磨边轮600移动到旧磨边轮600的坐标位置。Specifically, as shown in FIG. 2 , the sensing element 512 is connected to the spindle working system 400 , and the sensor 511 is connected to the support base 200 . When the edging wheel 600 sets the tool for the first time, the spindle working system 400 drives the sensing part 512 to move towards the sensor 511. When the sensor 511 senses the sensing part 512, the sensor 511 sends a signal to the controller. At this time, the controller will grind the edge The position of the wheel 600 is set as the coordinate origin, and the operator continues to drive the spindle working system 400 to move along the positive direction of the X axis through the feeding device 300, so that the edging wheel 600 reaches the tool setting position. During this process, the controller obtains the movement amount of the edging wheel 600 relative to the origin of coordinates through the rotation angle of the feeding device 300 , so as to record the tool setting position of the edging wheel 600 after tool setting in the form of coordinate values. After replacing the new edging wheel 600, the controller will control the feed device 300 to work, so that the feed device 300 drives the spindle working system 400 to move, thereby moving the new edging wheel 600 to the coordinates of the old edging wheel 600 Location.
可以理解的是,传感器511需要与控制器电连接,传感器511与支撑座200连接,这样传感器511的位置不需要发生变化,传感器511与控制器的电连接线长度无需变化,可以有效避免电连接线与其他零部件发生干涉和摩擦,提高了定位组件510的可靠性。It can be understood that the sensor 511 needs to be electrically connected to the controller, and the sensor 511 is connected to the support base 200, so that the position of the sensor 511 does not need to be changed, and the length of the electrical connection line between the sensor 511 and the controller does not need to be changed, which can effectively avoid electrical connection. Interference and friction between the wire and other components improves the reliability of the positioning assembly 510 .
在一些实施例中,传感器511为接近开关。In some embodiments, sensor 511 is a proximity switch.
具体的,如图2和图5所示,感应件512可以为板件,示例性的感应件512可以为L型的板件,感应件512与传感器511在图3中的Z轴方向具有间距,这样,感应件512在跟随主轴工作系统400沿X轴方向移动时,感应件512与传感器511不会发生干涉。其中,感应件512与传感器511在Z轴方向上的间距以及Y轴方向上的间距,根据传感器511的感应精度进行设置。Specifically, as shown in FIGS. 2 and 5 , the sensing element 512 can be a plate, and an exemplary sensing element 512 can be an L-shaped plate, and the sensing element 512 and the sensor 511 have a distance in the Z-axis direction in FIG. 3 In this way, when the sensing element 512 moves along the X-axis direction following the spindle working system 400 , the sensing element 512 will not interfere with the sensor 511 . Wherein, the distance between the sensing element 512 and the sensor 511 in the Z-axis direction and the distance in the Y-axis direction are set according to the sensing accuracy of the sensor 511 .
需要说明的是,接近开关是指当物体与其接近到设定距离时就可以发出“动作”信号的开关,它无需和物体直接接触。接近开关有很多种类,主要有电磁式、光电式、差动变压器式、电涡流式、电容式、干簧管、霍尔式等。本实施例在此对接近开关的具体种类不做限制。It should be noted that the proximity switch refers to a switch that can send out an "action" signal when the object is close to the set distance, and it does not need to be in direct contact with the object. There are many types of proximity switches, mainly electromagnetic, photoelectric, differential transformer, eddy current, capacitive, reed switch, Hall, etc. This embodiment does not limit the specific type of the proximity switch here.
在一种可能的实现方式中,请继续参见图2至5所示,进给装置300包括第一驱动件310和传动组件320,第一驱动件310与控制器电连接,第一驱动件310部分位于支撑座200外,传动组件320位于支撑座200内,第一驱动件310通过传动组件320与主轴工作系统400连接,以通过传动组件320驱动主轴工作系统400相对支撑座200滑动。In a possible implementation, please continue to refer to FIGS. Part is located outside the support base 200 , and the transmission assembly 320 is located inside the support base 200 . The first drive member 310 is connected to the spindle working system 400 through the transmission assembly 320 to drive the spindle working system 400 to slide relative to the support base 200 through the transmission assembly 320 .
在具体实现时,第一驱动件310为伺服减速机。伺服减速机的连接法兰与支撑座200连接,伺服减速机的输出轴与支撑座200内的传动组件320连接,伺服减速机转动驱动传动组件320旋转,传动组件320旋转带动主轴工作系统400相对支撑座200滑动。In a specific implementation, the first driving member 310 is a servo reducer. The connecting flange of the servo reducer is connected to the support base 200, the output shaft of the servo reducer is connected to the transmission assembly 320 in the support base 200, the rotation of the servo reducer drives the transmission assembly 320 to rotate, and the rotation of the transmission assembly 320 drives the spindle working system 400 to be opposite The support base 200 slides.
可以理解的是,伺服减速机的精度高且稳定性好。It can be understood that the servo reducer has high precision and good stability.
示例性的,伺服减速机可以为高精度行星齿轮减速机。Exemplarily, the servo reducer may be a high-precision planetary gear reducer.
其中,第一驱动件310与控制器电连接,这样,控制器可以记录第一驱动件310的转动角度和转动方向,通过计算可以得到磨边轮600相对于坐标原点的坐标位置。Wherein, the first driving member 310 is electrically connected to the controller, so that the controller can record the rotation angle and direction of the first driving member 310, and the coordinate position of the edging wheel 600 relative to the coordinate origin can be obtained through calculation.
在本实施例中,传动组件320包括第一传动件321和第二传动件322,第一驱动件310的输出轴与第一传动件321连接,第二传动件322与主轴工作系统400连接。In this embodiment, the transmission assembly 320 includes a first transmission member 321 and a second transmission member 322 , the output shaft of the first drive member 310 is connected to the first transmission member 321 , and the second transmission member 322 is connected to the spindle working system 400 .
其中,第二传动件322和第一传动件321啮合,且第二传动件322轴线与第一传动件321轴线垂直,第一驱动件310通过第一传动件321驱动第二传动件322旋转。Wherein, the second transmission member 322 is engaged with the first transmission member 321 , and the axis of the second transmission member 322 is perpendicular to the axis of the first transmission member 321 , and the first driving member 310 drives the second transmission member 322 to rotate through the first transmission member 321 .
示例性的,第一传动件321可以为涡轮杆、齿轮轴或者齿轮与传动轴形成 的传动件。对应的,第二传动件322可以为涡轮或齿轮。Exemplarily, the first transmission member 321 may be a transmission member formed by a worm rod, a gear shaft or a gear and a transmission shaft. Correspondingly, the second transmission member 322 may be a worm gear or a gear.
在具体实现时,第一传动件321为带有斜齿轮的齿轮轴,第二传动件322为斜齿轮。In a specific implementation, the first transmission member 321 is a gear shaft with a helical gear, and the second transmission member 322 is a helical gear.
可以理解的是,伺服减速机驱动齿轮轴转动,齿轮轴带动斜齿轮转动,这样,进给装置300的传动精度高,传动的稳定性好。将第二传动件322轴线与第一传动件321轴线垂直,这样可以,使传动组件320的整体结构紧凑,从而减小磨边头的整体尺寸。It can be understood that the servo reducer drives the gear shaft to rotate, and the gear shaft drives the helical gear to rotate. In this way, the transmission precision of the feeding device 300 is high and the transmission stability is good. The axis of the second transmission member 322 is perpendicular to the axis of the first transmission member 321, so that the overall structure of the transmission assembly 320 can be made compact, thereby reducing the overall size of the edging head.
在一些实施例中,主轴工作系统400包括滑动套410和主轴组件420,滑动套410插设于第二传动件322内,滑动套410的外壁具有外螺纹,第二传动件322的内壁具有与外螺纹相匹配的内螺纹,主轴组件420与滑动套410连接,第二传动件322旋转以带动滑动套410和主轴组件420相对支撑座200滑动。In some embodiments, the spindle working system 400 includes a sliding sleeve 410 and a spindle assembly 420, the sliding sleeve 410 is inserted into the second transmission member 322, the outer wall of the sliding sleeve 410 has an external thread, and the inner wall of the second transmission member 322 has a The external thread matches the internal thread, the main shaft assembly 420 is connected with the sliding sleeve 410 , and the second transmission member 322 rotates to drive the sliding sleeve 410 and the main shaft assembly 420 to slide relative to the support base 200 .
请继续参见图2至5所示,第二传动件322具有中空的腔体,滑动套410插设在第二传动件322的腔体内,主轴组件420与滑动套410固接,第二传动件322转动时通过螺纹传动,从而带动滑动套410和主轴组件420相对支撑座200滑动。Please continue to refer to Figures 2 to 5, the second transmission member 322 has a hollow cavity, the sliding sleeve 410 is inserted into the cavity of the second transmission member 322, the main shaft assembly 420 is fixedly connected to the sliding sleeve 410, and the second transmission member 322 rotates through screw transmission, thereby driving the sliding sleeve 410 and the main shaft assembly 420 to slide relative to the support seat 200 .
具体的,主轴组件420包括主轴电机421和主轴422,主轴电机421的驱动轴与主轴422的一端连接,主轴422的另一端设置有连接法兰,连接法兰用于与磨边轮600连接,主轴电机421通过主轴422带动磨边轮600旋转,从而磨削产品800。Specifically, the main shaft assembly 420 includes a main shaft motor 421 and a main shaft 422, the drive shaft of the main shaft motor 421 is connected to one end of the main shaft 422, and the other end of the main shaft 422 is provided with a connecting flange for connecting with the edging wheel 600, The spindle motor 421 drives the edging wheel 600 to rotate through the spindle 422 to grind the product 800 .
示例性的,主轴电机421的驱动轴与主轴422可以通过联轴器进行连接。Exemplarily, the drive shaft of the main shaft motor 421 and the main shaft 422 may be connected through a coupling.
其中,主轴电机421与滑动套410的端面连接。主轴422插设于滑动套410内,主轴422通过轴承与滑动套410连接。感应件512与主轴电机421连接。Wherein, the spindle motor 421 is connected to the end surface of the sliding sleeve 410 . The main shaft 422 is inserted in the sliding sleeve 410, and the main shaft 422 is connected with the sliding sleeve 410 through a bearing. The induction element 512 is connected with the spindle motor 421 .
参见图2和图3所示,为了提高滑动套410滑动的直线度,主轴工作系统400包括还包括导向件430,导向件430与滑动套410滑动连接,导向件430一端与滑动套410抵接,导向件430另一端与支撑座200抵接。2 and 3, in order to improve the straightness of the sliding sleeve 410, the spindle working system 400 also includes a guide 430, the guide 430 is slidably connected to the sliding sleeve 410, and one end of the guide 430 is in contact with the sliding sleeve 410 , the other end of the guide member 430 abuts against the support base 200 .
使用时,导向件430与支撑座200相对静止,滑动套410相对导向件430滑动,导向件430可以起到导向的作用,从而提高滑动套410滑动的直线度。When in use, the guide piece 430 is relatively stationary with the support base 200 , the sliding sleeve 410 slides relative to the guide piece 430 , and the guide piece 430 can play a guiding role, thereby improving the straightness of sliding of the sliding sleeve 410 .
在一种可能的实现方式中,参见图2和图4所示,磨边头还包括锁紧装置700,锁紧装置700包括第二驱动件710与锁紧块720,第二驱动件710与支撑座200连接,锁紧块720与第二驱动件710的输出轴连接,第二驱动件710驱动锁紧块720沿Y轴方向移动,以使锁紧块720锁紧或松开滑动套410。In a possible implementation, as shown in FIG. 2 and FIG. 4 , the edging head further includes a locking device 700, and the locking device 700 includes a second driving member 710 and a locking block 720, and the second driving member 710 and The support base 200 is connected, and the locking block 720 is connected with the output shaft of the second driving member 710, and the second driving member 710 drives the locking block 720 to move along the Y-axis direction, so that the locking block 720 locks or releases the sliding sleeve 410 .
具体的,第二驱动件710可以为气缸、电缸或者电推杆。Specifically, the second driving member 710 may be an air cylinder, an electric cylinder or an electric push rod.
第二驱动件710的输出轴伸出,推动锁紧块720朝向滑动套410移动,从而使锁紧块720与滑动套410抵接,将滑动套410固定在当前位置。第二驱动件710的输出轴回缩,带动锁紧块720背离滑动套410移动,从而松开滑动套410。The output shaft of the second driving member 710 protrudes to push the locking block 720 to move towards the sliding sleeve 410 , so that the locking block 720 abuts against the sliding sleeve 410 and fixes the sliding sleeve 410 at the current position. The output shaft of the second driving member 710 retracts, driving the locking block 720 to move away from the sliding sleeve 410 , thereby releasing the sliding sleeve 410 .
下面对磨边头的工作过程进行说明:The working process of the edging head is described below:
1、磨边轮600第一次对刀,并记录磨边轮600对刀位置相对坐标原点的坐标值C1. The edging wheel 600 sets the tool for the first time, and records the coordinate value C of the edging wheel 600 tool setting position relative to the coordinate origin
示例性的,如图6所示,磨边轮600对刀位置为磨边轮600的部分端面与产品800的侧边抵接。其中,图6中直线箭头表示产品800的移动方向。Exemplarily, as shown in FIG. 6 , the tool setting position of the edging wheel 600 is that a part of the end surface of the edging wheel 600 abuts against the side of the product 800 . Wherein, the straight arrow in FIG. 6 indicates the moving direction of the product 800 .
2、磨边轮600开始工作,对产品800进行磨削。2. The edging wheel 600 starts to work, and the product 800 is ground.
3、对磨边轮600磨损量的补偿3. Compensation for wear amount of edging wheel 600
需要说明的是,当磨边轮600的坐标值达到C+D时,说明磨边轮600已经完全磨损,需要更换磨边轮600。其中,D为磨边轮600端面的磨料厚度值。It should be noted that when the coordinate value of the edging wheel 600 reaches C+D, it means that the edging wheel 600 is completely worn out, and the edging wheel 600 needs to be replaced. Wherein, D is the abrasive thickness value of the end face of the edging wheel 600 .
4、更换磨边轮6004. Replace the edging wheel 600
5、磨边轮600自动对刀5. Edge grinding wheel 600 automatic tool setting
第一驱动件310通过传动组件320驱动滑动套410沿X轴正方向滑动,滑动套410带动主轴组件420沿X轴正方向移动,这样,感应件512会朝向传感器511移动,当传感器511感应到感应件512时,传感器511向控制器发送信 号,控制器将磨边轮600所在的位置设置为磨边轮的对刀原点(此时磨边轮600的对刀位置取代之前的磨边轮600的对刀位置成为坐标原点)。The first driving member 310 drives the sliding sleeve 410 to slide along the positive direction of the X-axis through the transmission assembly 320, and the sliding sleeve 410 drives the spindle assembly 420 to move along the positive direction of the X-axis. In this way, the sensing member 512 will move toward the sensor 511. When the sensor 512, the sensor 511 sends a signal to the controller, and the controller sets the position of the edging wheel 600 as the tool setting origin of the edging wheel (at this time, the tool setting position of the edging wheel 600 replaces the previous edging wheel 600 The tool setting position becomes the coordinate origin).
磨边轮600沿X轴正方向继续移动,直至磨边轮600到达坐标值C,从而完成自动对刀。The edging wheel 600 continues to move along the positive direction of the X-axis until the edging wheel 600 reaches the coordinate value C, thereby completing automatic tool setting.
可以理解的是,每次更换磨边轮600时,将磨边轮600后退至-E,然后重新标定坐标原点可以消除系统回程误差,提高磨边轮600自动对刀的精确度。其中,E值大于系统累计误差值,示例性的,系统累计误差值为0.4mm-0.8mm,E值可以为1。It can be understood that, each time the edging wheel 600 is replaced, the edging wheel 600 is retreated to -E, and then the coordinate origin is re-calibrated to eliminate the system return error and improve the accuracy of the automatic tool setting of the edging wheel 600. Wherein, the E value is greater than the system cumulative error value, for example, the system cumulative error value is 0.4mm-0.8mm, and the E value may be 1.
本发明实施例还提供了一种磨边机,磨边机包括多个上述实施例提供的磨边头,各磨边头依次间隔排布。The embodiment of the present invention also provides an edging machine. The edging machine includes a plurality of edging heads provided in the above embodiments, and each edging head is arranged at intervals in sequence.
其中,磨边头的结构和原理在上述实施例中进行了详细说明,本实施例在此不一一赘述。Wherein, the structure and principle of the edging head are described in detail in the above-mentioned embodiments, and this embodiment will not repeat them one by one here.
本实施例提供的磨边机,通过设置多个磨边头,磨边头包括定位组件510和控制器,定位组件510和进给装置300均与控制器电连接,控制器记录磨边轮第一次对刀后的对刀位置,更换了新的磨边轮600后,控制器会控制进给装置300工作,使进给装置300带动主轴工作系统400移动,从而将新的磨边轮600移动到第一次对刀的对刀位置,从而保证每个磨边轮600的对刀位置一致,提高了磨边轮600对刀精确度,提高了磨边机的产品800加工性能,降低了操作人员的工作强度。The edging machine provided in this embodiment is provided with a plurality of edging heads, the edging head includes a positioning assembly 510 and a controller, the positioning assembly 510 and the feeding device 300 are all electrically connected to the controller, and the controller records the edging wheel The tool setting position after one tool setting, after replacing the new edging wheel 600, the controller will control the feed device 300 to work, so that the feed device 300 drives the main shaft working system 400 to move, so that the new edging wheel 600 Move to the tool setting position for the first tool setting, so as to ensure that the tool setting position of each edging wheel 600 is consistent, improve the accuracy of edging wheel 600 tool setting, improve the processing performance of the product 800 of the edging machine, and reduce the The workload of the operator.
在一些实施例中,磨边机还包括尺寸测量仪,尺寸测量仪与磨边头的控制器连接,尺寸测量仪对磨边头加工后的产品800进行测量,并将测得的数据反馈给控制器,控制器根据尺寸数据判断磨边头的磨边轮600的磨损量,从而控制进给装置300驱动主轴工作系统400进给,补偿磨边轮600产生的磨损量。这样,加工磨削过程无需人工监控,减小操作人员的工作量。In some embodiments, the edging machine also includes a dimension measuring instrument, the dimension measuring instrument is connected with the controller of the edging head, and the dimension measuring instrument measures the product 800 processed by the edging head, and feeds back the measured data to The controller, the controller judges the amount of wear of the edging wheel 600 of the edging head according to the size data, thereby controlling the feeding device 300 to drive the spindle working system 400 to feed and compensate the amount of wear of the edging wheel 600 . In this way, the processing and grinding process does not need manual monitoring, reducing the workload of operators.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其 限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (10)

  1. 一种磨边头,其特征在于,包括支撑座、磨边轮、进给装置、主轴工作系统和定位装置,An edging head is characterized in that it includes a support seat, an edging wheel, a feeding device, a spindle working system and a positioning device,
    所述进给装置与所述支撑座连接,所述进给装置与所述主轴工作系统连接,所述进给装置驱动所述主轴工作系统相对所述支撑座移动,所述主轴工作系统与所述磨边轮连接,且驱动所述磨边轮旋转;The feeding device is connected to the support seat, the feeding device is connected to the spindle working system, the feeding device drives the spindle working system to move relative to the support seat, and the spindle working system is connected to the spindle working system. The edging wheel is connected, and the edging wheel is driven to rotate;
    所述定位装置包括定位组件和控制器,所述定位组件和所述进给装置均与所述控制器电连接,部分所述定位组件与所述主轴工作系统连接,所述定位组件用于感应所述主轴工作系统的位置,以确定所述磨边轮的对刀原点,所述控制器记录所述磨边轮对刀后,所述磨边轮相对于所述对刀原点的对刀位置,所述控制器控制所述进给装置,以使所述主轴工作系统驱动所述磨边轮移动至所述对刀位置。The positioning device includes a positioning assembly and a controller, the positioning assembly and the feeding device are both electrically connected to the controller, part of the positioning assembly is connected to the spindle working system, and the positioning assembly is used for sensing The position of the spindle working system is used to determine the tool setting origin of the edging wheel, and the controller records the tool setting position of the edging wheel relative to the tool setting origin after the edging wheel is set , the controller controls the feeding device so that the spindle working system drives the edging wheel to move to the tool setting position.
  2. 根据权利要求1所述的磨边头,其特征在于,所述定位组件包括传感器和感应件,所述传感器和所述感应件中的一者与所述主轴工作系统连接,另一者与所述支撑座连接,所述传感器和所述感应件相对设置,所述传感器用于感应所述感应件,所述传感器与所述控制器电连接;The edging head according to claim 1, wherein the positioning assembly includes a sensor and an inductive element, one of the sensor and the inductive element is connected to the spindle working system, and the other is connected to the The support seat is connected, the sensor and the induction part are arranged oppositely, the sensor is used to sense the induction part, and the sensor is electrically connected to the controller;
    所述传感器感应到所述感应件时,所述磨边轮的位置为所述磨边轮的对刀原点。When the sensor detects the sensing element, the position of the edging wheel is the origin of tool setting of the edging wheel.
  3. 根据权利要求2所述的磨边头,其特征在于,所述传感器为接近开关。The edge grinding head according to claim 2, wherein the sensor is a proximity switch.
  4. 根据权利要求1所述的磨边头,其特征在于,所述进给装置包括第一驱动件和传动组件,所述第一驱动件与所述控制器电连接,所述第一驱动件部分位于所述支撑座外,所述传动组件位于所述支撑座内,所述第一驱动件通过所述传动组件与所述主轴工作系统连接,以通过所述传动组件驱动所述主轴工作系统相对所述支撑座滑动。The edging head according to claim 1, wherein the feeding device comprises a first driving member and a transmission assembly, the first driving member is electrically connected to the controller, and the first driving member is partially Located outside the support seat, the transmission assembly is located in the support seat, the first drive member is connected to the main shaft working system through the transmission assembly, so as to drive the main shaft working system through the transmission assembly The support seat slides.
  5. 根据权利要求4所述的磨边头,其特征在于,所述传动组件包括第一传动件和第二传动件,所述第一驱动件的输出轴与所述第一传动件连接,所述 第二传动件与所述主轴工作系统连接;The edge grinding head according to claim 4, wherein the transmission assembly includes a first transmission member and a second transmission member, the output shaft of the first drive member is connected to the first transmission member, and the The second transmission member is connected with the main shaft working system;
    所述第二传动件和所述第一传动件啮合,且所述第二传动件轴线与所述第一传动件轴线垂直,所述第一驱动件通过所述第一传动件驱动所述第二传动件旋转。The second transmission member is engaged with the first transmission member, and the axis of the second transmission member is perpendicular to the axis of the first transmission member, and the first drive member drives the first transmission member through the first transmission member The two transmission parts rotate.
  6. 根据权利要求4所述的磨边头,其特征在于,所述第一驱动件为伺服减速机。The edging head according to claim 4, wherein the first driving member is a servo reducer.
  7. 根据权利要求5所述的磨边头,其特征在于,所述主轴工作系统包括滑动套和主轴组件,所述滑动套插设于所述第二传动件内,所述滑动套的外壁具有外螺纹,所述第二传动件的内壁具有与所述外螺纹相匹配的内螺纹,所述主轴组件与所述滑动套连接,所述第二传动件旋转以带动所述滑动套和所述主轴组件相对所述支撑座滑动。The edge grinding head according to claim 5, wherein the main shaft working system comprises a sliding sleeve and a main shaft assembly, the sliding sleeve is inserted into the second transmission member, and the outer wall of the sliding sleeve has an outer wall. thread, the inner wall of the second transmission member has an internal thread matching the external thread, the main shaft assembly is connected with the sliding sleeve, and the second transmission member rotates to drive the sliding sleeve and the main shaft The assembly slides relative to the support seat.
  8. 根据权利要求7所述的磨边头,其特征在于,所述主轴工作系统包括还包括导向件,所述导向件与所述滑动套滑动连接,所述导向件一端与所述滑动套抵接,所述导向件另一端与所述支撑座抵接。The edge grinding head according to claim 7, wherein the spindle working system further includes a guide, the guide is slidably connected to the sliding sleeve, and one end of the guide is in contact with the sliding sleeve , the other end of the guide member abuts against the support seat.
  9. 根据权利要求7所述的磨边头,其特征在于,还包括锁紧装置,所述锁紧装置包括第二驱动件与锁紧块,所述第二驱动件与所述支撑座连接,所述锁紧块与所述第二驱动件的输出轴连接,所述第二驱动件驱动所述锁紧块移动,以使所述锁紧块锁紧或松开所述滑动套。The edge grinding head according to claim 7, further comprising a locking device, the locking device includes a second driving member and a locking block, the second driving member is connected to the support base, and the The locking block is connected to the output shaft of the second driving member, and the second driving member drives the locking block to move, so that the locking block locks or releases the sliding sleeve.
  10. 一种磨边机,其特征在于,包括多个权利要求1至9任一项所述的磨边头,各所述磨边头依次间隔排布。An edging machine, characterized in that it comprises a plurality of edging heads according to any one of claims 1 to 9, and each of the edging heads is arranged at intervals in sequence.
PCT/CN2022/136290 2022-03-02 2022-12-02 Edge grinding head and edge grinding machine WO2023165200A1 (en)

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