CN106392815A - Numerically-controlled intelligent edging and chamfering machine - Google Patents
Numerically-controlled intelligent edging and chamfering machine Download PDFInfo
- Publication number
- CN106392815A CN106392815A CN201611008426.7A CN201611008426A CN106392815A CN 106392815 A CN106392815 A CN 106392815A CN 201611008426 A CN201611008426 A CN 201611008426A CN 106392815 A CN106392815 A CN 106392815A
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- China
- Prior art keywords
- edging
- crossbeam
- intelligent
- conveyer belt
- intelligent controller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
Abstract
The invention discloses a numerically-controlled intelligent edging and chamfering machine. The machine comprises a conveyer, cross beams, edging devices arranged on the cross beams, a brick pushing device connected to the conveyer and an intelligent controller; the conveyer comprises conveying belts and servo motors connected to the conveying belts; the edging devices are arranged on the cross beams and at least comprise displacement sensors and grinding wheels, and the displacement sensors are connected to the intelligent controller, detect abrasion loss of the grinding wheels and feed back the abrasion loss to the intelligent controller; and the brick pushing device at least comprises a brick pushing claw. According to the numerically-controlled intelligent edging and chamfering machine, diagonal errors of machined products are eliminated, control over the material width is more accurate and convenient, and the human cost is saved.
Description
Technical field
The present invention relates to ceramic machinery technical field, more particularly, to a kind of numerically controlled intelligent edging beveler.
Background technology
Ceramic tile in the market or the edging beveler of stone material, generally adjust the emery wheel amount of feeding using manual, adjust manually
Section pushes away brick device, and transporter, using single asynchronous machine frequency conversion drive, the crossbeam of regulation or motorized adjustment edge polisher manually, adopts
This kind of edging beveler suffers from the drawback that:1st, adjust the amount of feeding of emery wheel manually, feeding is inconvenient, and the amount of feeding cannot ensure,
The consumption of emery wheel cannot show, can only be by constantly opening water cover inspection, and operator's amount of labour is big;2nd, adjust manually and push away brick dress
Put, adjust inconvenient and there is potential safety hazard, need repeated multiple times regulation just can complete the diagonal controlling ceramic tile or stone material,
Operator's amount of labour is big;3rd, using single asynchronous machine transducer drive, 4 conveyer belts adopt mechanical axis synchronous, and mechanical axis holds
Abrasion driving key easily occurs, causes the product diagonal processed overproof, and time-consuming to change the extremely inconvenience of 4 conveyer belts;4th, handss
The dynamic crossbeam adjusting edge polisher, needs repeatedly to measure detection with chi, and the crossbeam of motorized adjustment edge polisher is it is impossible to automatically according to setting
Value is adjusted, and precision controlling is inaccurate, based on disadvantages described above it is necessary to propose a kind of new edging beveler, solves problem above.
The present invention provides a kind of numerically controlled intelligent edging beveler, controls the regulation of emery wheel and crossbeam using displacement transducer,
Dual-Servo Motor transporter, edging high precision, labor intensity is little.
Content of the invention
The technical problem to be solved is, provides a kind of numerically controlled intelligent edging beveler, using displacement sensing
Device controls the regulation of emery wheel and crossbeam, Dual-Servo Motor transporter, edging high precision, and labor intensity is little.
The technical problem to be solved also resides in, and provides a kind of numerically controlled intelligent edging beveler, including transmission dress
Put, crossbeam, the edging device being arranged on described crossbeam are connected with described transporter pushes away brick device and Based Intelligent Control
Device;
Described transporter includes conveyer belt and the servomotor being connected with described conveyer belt;
Described edging device is arranged on described crossbeam, and it at least includes displacement transducer and emery wheel, institute's displacement sensors
It is connected with described intelligent controller, detect the wear extent of described emery wheel and feed back to described intelligent controller;
The described brick device that pushes away at least includes pushing away brick pawl.
Preferably, described transporter includes two conveyer belts and two servomotors, and described two conveyer belts are two
Bar identical conveyer belt, the respectively first conveyer belt and the second conveyer belt;
Described two servomotors are two identical servomotors, and the respectively first servomotor and second is watched preferably, institute
State the first servomotor to be connected with described first conveyer belt, described second servomotor is connected with described second conveyer belt,
Described first servomotor and the second servomotor drive described first conveyer belt and the second conveyer belt respectively.
Preferably, described transporter also includes two servo controllers respectively the first servo controller and the second servo
Controller, described two servo controller one end are connected with described two servomotors respectively, the other end all with described intelligence
Controller is connected.
Preferably, described crossbeam is arranged above described conveyer belt, be arranged in parallel with described conveyer belt, described crossbeam setting
There are two.
Preferably, described crossbeam is provided with the first displacement transducer, the first converter and crossbeam adjust motor, described the
One displacement transducer is connected with described intelligent controller, and described first converter one end is connected with described intelligent controller,
The other end adjusts motor with described crossbeam and is connected, and described crossbeam is adjusted motor and is connected with described crossbeam.
Preferably, described edging device includes second displacement sensor, emery wheel, grinding wheel motor and feed arrangement, described
Second displacement sensor is connected with described intelligent controller, and described grinding wheel motor is connected with described emery wheel and drives described mill
Wheel rotates.
Preferably, described feed arrangement includes feeding motor, feeding reductor, feed screw and the second converter, institute
State feeding motor to be connected with described feeding reductor and drive described feeding reductor rotation, described feed screw and described mill
Wheel is connected, and described second displacement sensor is arranged on described feed screw, described second converter one end and described feeding
Motor is connected, and the other end is connected with described intelligent controller.
Preferably, the described brick device that pushes away is connected with described transporter, and it is included pushing away brick pawl, is connected with the described brick pawl that pushes away
Connect push away brick pawl servomotor and with described the 3rd servo controller pushing away brick pawl servomotor, described 3rd servo controller
It is connected with described intelligent controller.
Preferably, the described brick device that pushes away also includes gauging instrument, described gauging instrument and described intelligent controller phase
Connect, described gauging instrument detection feeds back to described intelligent controller after pushing away brick pawl position signalling.
Implement embodiments of the invention, have the advantages that:
The numerically controlled intelligent edging beveler that the present invention provides, first, drives two biographies using the servomotor of two synchronous settings
Send band synchronous axial system, instead of traditional single asynchronous machine transducer drive that adopts, 4 conveyer belts adopt mechanical axis synchronous, disappear
Except abrasion driving key easily in traditional mechanical axle, cause the product processed that the overproof phenomenon of diagonal occurs;Secondly, pass through
The distance between displacement transducer and the described two crossbeam of intelligent controller precise control, for controlling the width treating edging material
Degree is so that the control of material width more accurately facilitates;Again, using displacement transducer and intelligent controller automatic precise control institute
State the amount of feeding of emery wheel, need not manually check continually on and adjust the amount of feeding of emery wheel, save human cost;Finally, machine automatization
Change and adjust the position pushing away brick pawl, eliminate the diagonal error treating edging material.
Brief description
Fig. 1 is the perspective view of numerically controlled intelligent edging beveler of the present invention;
Fig. 2 is the structural representation of the transporter of numerically controlled intelligent edging beveler of the present invention;
Fig. 3 is the structural representation of the edging device of numerically controlled intelligent edging beveler of the present invention;
Fig. 4 is the structural representation pushing away brick device of numerically controlled intelligent edging beveler of the present invention;
Fig. 5 is the block diagram of numerically controlled intelligent edging beveler of the present invention.
Specific embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing, the present invention is made into one
Step ground describes in detail.Only this statement, the present invention occur in the text or will appear from up, down, left, right, before and after, the side such as inside and outside
Position word, only on the basis of the accompanying drawing of the present invention, it is not the concrete restriction to the present invention.
Referring to accompanying drawing 1-5, the invention discloses a kind of numerically controlled intelligent edging beveler, including transporter 1, crossbeam 2, set
What the edging device 3 being placed on described crossbeam 2 was connected with described transporter 1 pushes away brick device 4 and intelligent controller 5, institute
State transporter 1 and include conveyer belt and the servomotor being connected with described conveyer belt, described edging device 3 is arranged at described
On crossbeam 2, it at least includes displacement transducer and emery wheel, and institute's displacement sensors are connected with described intelligent controller 5, inspection
Survey the wear extent of described emery wheel and feed back to described intelligent controller 5, the described brick device 4 that pushes away at least includes pushing away brick pawl.
Described transporter 1 includes two conveyer belts 11 and two servomotors 12, and described two conveyer belts are two
Identical conveyer belt, treats edging material for transmission, every conveyer belt includes two belts be arrangeding in parallel up and down, waits to grind
Side material is located between described two belts, and described two conveyer belts be arranged in parallel, and the respectively first conveyer belt 111 and second passes
Send band 112;Described two servomotors 12 are two identical servomotors, the respectively first servomotor 121 and the
Two servomotors 122, described first servomotor 121 is connected with described first conveyer belt 111, described second servomotor
122 are connected 112 with described second conveyer belt, and described first servomotor 121 and the second servomotor 122 drive described first
Conveyer belt 111 and the second conveyer belt 112 move.
Further, described transporter 1 is additionally provided with two servo controllers 13 and is respectively the first servo controller 131
With the second servo controller 132, described two servo controller 13 one end are connected with described two servomotors 12, separately respectively
One end is all connected with described intelligent controller 5, and described intelligent controller 5 controls the synchronous driving institute of described two servomotors 12
State two conveyer belts 11 to rotate.
More preferably, it is additionally provided with reductor 14, described reductor 14 between described servomotor 12 and described conveyer belt 11
It is connected with described servomotor 12 and described conveyer belt 11, described servomotor 12 drives described reductor 14 to rotate, slow down
Machine 12 rotates and drives described conveyer belt 11 to rotate, it is achieved thereby that the transmitting function of described conveyer belt 11.
The present embodiment adopts the servomotor 12 of two synchronous settings to drive two conveyer belt 11 synchronous axial system, instead of biography
That unites adopts single asynchronous machine transducer drive, and 4 conveyer belts adopt mechanical axis synchronous, eliminate traditional mechanical axle and easily occur
Abrasion driving key, causes the product processed the overproof phenomenon of diagonal.
Described crossbeam 2 is arranged above described conveyer belt 11, be arranged in parallel with described conveyer belt 11, in the present embodiment, institute
State crossbeam and be provided with two, be located at the surface of described two conveyer belts respectively, further, described crossbeam is additionally provided with the
One displacement transducer, the first converter 21 and crossbeam adjust motor 22, described first displacement transducer and described intelligent controller 5
It is connected, described first converter 21 one end is connected with described intelligent controller 5, the other end adjusts motor 22 with described crossbeam
It is connected, described crossbeam is adjusted motor 22 and is connected with described crossbeam 2, described crossbeam is detected using described first displacement transducer
Displacement, and feed back to described intelligent controller 5, described intelligent controller 5 is according to receiving described first displacement transducer
The displacement of detection, indicates described first converter 21, and described first converter 21 drives described crossbeam to adjust motor and drives
Described crossbeam 2 is mobile, by the distance between displacement transducer and the described two crossbeam of intelligent controller precise control, for controlling
System treats the width of edging material so that the control of material width more accurately facilitates.
Described edging device 3 is arranged on described crossbeam 2, and each described crossbeam 2 is provided with least one edging dress
Put 3, in the present embodiment, each described crossbeam 2 is provided with 12 edging devices 3.
One described edging device 3 includes second displacement sensor 31, emery wheel, grinding wheel motor 32 and feed arrangement, institute
State second displacement sensor 32 to be connected with described intelligent controller 5, for detecting the supplying position of described emery wheel and feeding back to
Described intelligent controller 5;Described emery wheel be used for grind off the marginal portion treating edging material so that treat edging material edge more flat
Whole smooth;Described grinding wheel motor 32 is connected with described emery wheel, and drives described emery wheel to rotate, and is easy to described emery wheel and grinds off wait to grind
The edge of side material;Described feed arrangement includes feeding motor 33, feeding reductor, feed screw and the second converter 34,
Described feeding motor 33 is connected with described feeding reductor and drives described feeding reductor to rotate, and described feeding reductor turns
Move and drive described emery wheel to move, described feed screw is connected with described emery wheel, when emery wheel is mobile, described feed screw follows institute
State emery wheel to move together, described second displacement sensor 31 is arranged on described feed screw, for detecting entering of described emery wheel
To position and feed back to described intelligent controller, described second converter 34 one end is connected with described feeding motor 33, another
End is connected with described intelligent controller 5, and intelligent controller 5 receives the detection signal of described second displacement sensor 31, refers to
Show described second converter 34, the second converter 34 drives described feeding motor to drive described feeding reductor to rotate, and adopts herein
With the amount of feeding of displacement transducer and emery wheel described in the automatic precise control of intelligent controller, need not manually check continually on and adjust mill
The amount of feeding of wheel, saves human cost.
The described brick device 4 that pushes away is connected with described transporter 1, and it is included pushing away brick pawl 41, is connected with the described brick pawl 41 that pushes away
Connect push away brick pawl servomotor 42 and with described the 3rd servo controller 43 pushing away brick pawl servomotor 42, described 3rd servo
Controller 43 is connected with described intelligent controller 5, and the described brick pawl 41 that pushes away treats edging material for push, and adjusts and treat edging thing
The placed angle of material, described push away brick pawl servomotor 42 be used for driving described in push away brick pawl 41 and carry out pushing away brick and regulation action, described
3rd servo controller 43 pushes away brick pawl servomotor 42 described in being used for driving, and can pass through man machine interface 44, artificially directly in institute
State arrange parameter on intelligent controller 5, indicate that described 3rd servo controller 43 pushes away the tune of brick pawl servomotor 42 described in driving
Save and push away brick action, in other embodiments, be also provided with gauging instrument 45, described gauging instrument 45 and described intelligence
Controller 5 is connected, and gauging instrument 45 detection feeds back to described intelligent controller 5, described intelligence after pushing away brick pawl position signalling
Controller 5 according to the signal receiving, indicates that described 3rd servo controller 43 pushes away the tune of brick pawl servomotor 42 described in driving
Save and push away brick action, mechanical automation adjusts the position pushing away brick pawl, eliminate the diagonal error treating edging material.
The edging procedure of numerically controlled intelligent edging beveler that the present invention provides is:To treat that edging material is sent into and push away brick device,
Push away brick device adjustment after position and the direction of edging material so as to send into the biography of transporter after side is parallel with described conveyer belt
Send on band, the spacing between displacement transducer and intelligent controller cooperation two crossbeams of control, transmission drive treats that edging material moves
Dynamic, edging device carries out edging, the amount of feeding of the displacement transducer on edging device and intelligent controller cooperation control emery wheel.
Implement embodiments of the invention, have the advantages that:
The numerically controlled intelligent edging beveler that the present invention provides, first, drives two biographies using the servomotor of two synchronous settings
Send band synchronous axial system, instead of traditional single asynchronous machine transducer drive that adopts, 4 conveyer belts adopt mechanical axis synchronous, disappear
Except abrasion driving key easily in traditional mechanical axle, cause the product processed that the overproof phenomenon of diagonal occurs;Secondly, pass through
The distance between displacement transducer and the described two crossbeam of intelligent controller precise control, for controlling the width treating edging material
Degree is so that the control of material width more accurately facilitates;Again, using displacement transducer and intelligent controller automatic precise control institute
State the amount of feeding of emery wheel, need not manually check continually on and adjust the amount of feeding of emery wheel, save human cost;Finally, machine automatization
Change and adjust the position pushing away brick pawl, eliminate the diagonal error treating edging material.
The above is the preferred embodiment of the present invention it is noted that for those skilled in the art
For, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (10)
1. a kind of numerically controlled intelligent edging beveler is it is characterised in that including transporter, crossbeam, being arranged on described crossbeam
What edging device was connected with described transporter pushes away brick device and intelligent controller;
Described transporter includes conveyer belt and the servomotor being connected with described conveyer belt;
Described edging device is arranged on described crossbeam, and it at least includes displacement transducer and emery wheel, institute's displacement sensors
It is connected with described intelligent controller, detect the wear extent of described emery wheel and feed back to described intelligent controller;
The described brick device that pushes away at least includes pushing away brick pawl.
2. numerically controlled intelligent edging beveler according to claim 1 is it is characterised in that described transporter includes two biographies
Send band and two servomotors, described two conveyer belts are two identical conveyer belts, the respectively first conveyer belt and second
Conveyer belt;
Described two servomotors are two identical servomotors, the respectively first servomotor and the second servomotor.
3. numerically controlled intelligent edging beveler according to claim 2 it is characterised in that described first servomotor with described
First conveyer belt is connected, and described second servomotor is connected with described second conveyer belt, described first servomotor and
Two servomotors drive described first conveyer belt and the second conveyer belt respectively.
4. numerically controlled intelligent edging beveler according to claim 2 is it is characterised in that described transporter also includes two
Servo controller be respectively the first servo controller and the second servo controller, described two servo controller one end respectively with institute
State two servomotors to be connected, the other end is all connected with described intelligent controller.
5. numerically controlled intelligent edging beveler according to claim 1 is it is characterised in that described crossbeam is arranged at described transmission
Above band, it be arranged in parallel with described conveyer belt, described crossbeam is provided with two.
6. numerically controlled intelligent edging beveler according to claim 5 is it is characterised in that be provided with first on described crossbeam
Displacement sensor, the first converter and crossbeam adjust motor, and described first displacement transducer is connected with described intelligent controller, institute
State first converter one end to be connected with described intelligent controller, the other end adjusts motor with described crossbeam and is connected, described horizontal stroke
Beam is adjusted motor and is connected with described crossbeam.
7. numerically controlled intelligent edging beveler according to claim 1 is it is characterised in that described edging device includes second
Displacement sensor, emery wheel, grinding wheel motor and feed arrangement, described second displacement sensor is connected with described intelligent controller,
Described grinding wheel motor is connected with described emery wheel and drives described emery wheel to rotate.
8. numerically controlled intelligent edging beveler according to claim 7 is it is characterised in that described feed arrangement includes feeding electricity
Machine, feeding reductor, feed screw and the second converter, described feeding motor is connected and drives with described feeding reductor
Described feeding reductor rotates, and described feed screw is connected with described emery wheel, and described second displacement sensor is arranged at described
On feed screw, described second converter one end is connected with described feeding motor, and the other end is connected with described intelligent controller
Connect.
9. numerically controlled intelligent edging beveler according to claim 1 is it is characterised in that described push away brick device and described transmission
Device is connected, it include pushing away brick pawl with described push away that brick pawl is connected push away brick pawl servomotor and watch with the described brick pawl that pushes away
Take the 3rd servo controller of motor, described 3rd servo controller is connected with described intelligent controller.
10. numerically controlled intelligent edging beveler according to claim 1 is it is characterised in that the described brick device that pushes away also includes chi
Very little measuring instrument, described gauging instrument is connected with described intelligent controller, and described gauging instrument detection pushes away brick pawl position letter
Described intelligent controller is fed back to after number.
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CN201611008426.7A CN106392815A (en) | 2016-11-16 | 2016-11-16 | Numerically-controlled intelligent edging and chamfering machine |
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CN107263318A (en) * | 2017-06-19 | 2017-10-20 | 重庆百钰顺科技有限公司 | A kind of method for the amount of feeding of being polished based on test using capacitance sensor |
CN109227276A (en) * | 2018-10-19 | 2019-01-18 | 佛山市巴赛尔机电有限公司 | A kind of automation edge polisher |
CN109877670A (en) * | 2019-04-16 | 2019-06-14 | 江苏协鑫硅材料科技发展有限公司 | A kind of full-automatic silicon ingot chamfer equipment |
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CN117381584A (en) * | 2023-10-08 | 2024-01-12 | 广东和汇智能工程有限公司 | Permanent magnet high-speed and high-efficiency ceramic and stone edge grinding machine and control method thereof |
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Cited By (8)
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CN107263318A (en) * | 2017-06-19 | 2017-10-20 | 重庆百钰顺科技有限公司 | A kind of method for the amount of feeding of being polished based on test using capacitance sensor |
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CN117381584A (en) * | 2023-10-08 | 2024-01-12 | 广东和汇智能工程有限公司 | Permanent magnet high-speed and high-efficiency ceramic and stone edge grinding machine and control method thereof |
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Application publication date: 20170215 |