WO2023160132A1 - Display panel and preparation method therefor - Google Patents

Display panel and preparation method therefor Download PDF

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Publication number
WO2023160132A1
WO2023160132A1 PCT/CN2022/138450 CN2022138450W WO2023160132A1 WO 2023160132 A1 WO2023160132 A1 WO 2023160132A1 CN 2022138450 W CN2022138450 W CN 2022138450W WO 2023160132 A1 WO2023160132 A1 WO 2023160132A1
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WO
WIPO (PCT)
Prior art keywords
colloid
crosslinking
light source
preparation
display panel
Prior art date
Application number
PCT/CN2022/138450
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French (fr)
Chinese (zh)
Inventor
李健林
陈壮
张昌健
Original Assignee
惠州视维新技术有限公司
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Publication of WO2023160132A1 publication Critical patent/WO2023160132A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/58Optical field-shaping elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/04Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
    • H01L25/075Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
    • H01L25/0753Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0058Processes relating to semiconductor body packages relating to optical field-shaping elements

Definitions

  • the present application relates to the technical field of display devices, in particular to a display panel and a manufacturing method thereof.
  • light-emitting chips can be arranged on the PCB, and then glue is dispensed on the light-emitting chips to form a surface micro-lens structure.
  • the diameter of the lamp bead of the Mini-LED or Micro-LED display panel is small, and the display panel made by this process is likely to have large differences in the surface structure of each micro-lens, which in turn leads to uneven luminescence of the display panel and poor display effect. The problem.
  • Embodiments of the present application provide a display panel and a manufacturing method thereof, so as to solve the problem of poor display effect of the display panel.
  • the present application provides a method for preparing a display panel comprising:
  • a light source board and a compression molded board are provided.
  • a plurality of light-emitting chips are arranged in an array on the substrate of the light source board.
  • At least one side surface of the compression molded board is provided with a plurality of die grooves.
  • the light-emitting chips are set in one-to-one correspondence;
  • the target colloid is cured to form microlenses.
  • the pre-crosslinking treatment of the initial colloid to form the modified colloid includes:
  • Pre-crosslinking the first colloid for the second time to form a modified colloid Pre-crosslinking the first colloid for the second time to form a modified colloid.
  • the first pre-crosslinking temperature is lower than the second pre-crosslinking temperature.
  • the duration of the first pre-crosslinking is lower than the duration of the second pre-crosslinking.
  • the pre-crosslinking degree of the first colloid is not greater than the pre-crosslinking degree of the modified colloid, and the pre-crosslinking degree of the first colloid is different from the pre-crosslinking degree of the modified colloid.
  • the difference between joint degrees is A, and A satisfies: 10% ⁇ A ⁇ 50%.
  • the initial colloid is pre-crosslinked for the first time, and after forming the first colloid, it includes:
  • the compression molded board is placed on the light source board and pre-molded.
  • a plurality of molding grooves are respectively provided on both sides of the compression-molded plate.
  • the distance between the compression-molded plate and the substrate is not less than zero.
  • the curing of the target colloid to form a lens includes:
  • the light source plate is irradiated with a UV lamp.
  • the curing of the target colloid to form a lens includes:
  • a heating furnace is used to bake the light source plate.
  • the curing of the target colloid to form a lens includes:
  • a heating furnace is used to bake the light source plate, and the baking temperature of the heating furnace is 100°C to 150°C.
  • the refractive index of the initial colloid is B, and B satisfies: 1.2 ⁇ B ⁇ 1.8.
  • the microlens includes at least one of a refractive lens or a reflective lens.
  • a release agent is sprayed in each of the die grooves.
  • the present application also provides a display panel, the preparation method adopted by the display panel includes:
  • a light source board and a compression molded board are provided.
  • a plurality of light-emitting chips are arranged in an array on the substrate of the light source board.
  • At least one side surface of the compression molded board is provided with a plurality of die grooves.
  • the light-emitting chips are set in one-to-one correspondence;
  • the target colloid is cured to form microlenses.
  • the pre-crosslinking treatment of the initial colloid to form the modified colloid includes:
  • Pre-crosslinking the first colloid for the second time to form a modified colloid Pre-crosslinking the first colloid for the second time to form a modified colloid.
  • the degree of pre-crosslinking of the first colloid is not greater than the degree of pre-crosslinking of the modified colloid, and the degree of pre-crosslinking of the first colloid is different from the degree of pre-crosslinking of the modified colloid.
  • the difference between joint degrees is A, and A satisfies: 10% ⁇ A ⁇ 50%.
  • the initial colloid is pre-crosslinked for the first time, and after forming the first colloid, it includes:
  • the compression molded board is placed on the light source board and pre-molded.
  • the curing of the target colloid to form a lens includes:
  • a heating furnace is used to bake the light source plate.
  • the refractive index of the initial colloid is B, and B satisfies: 1.2 ⁇ B ⁇ 1.8.
  • the beneficial effects of the present application are as follows: by arranging a plurality of small-sized light-emitting chips on the light source board, and dispensing glue on the light-emitting chips, then semi-curing the glue, and then using a compression-plastic plate to mold the glue to form the target glue, and finally curing the goal glue
  • the process of forming microlenses produces a display panel.
  • the modified colloid in the semi-cured state not only has a stable surface structure, but also has high plasticity; furthermore, multiple target colloids with the same surface shape can be molded on the light source board at one time through the compression plastic plate, that is, they can be simultaneously on the light source board.
  • the preparation of a plurality of microlenses adapted to micro-sized light-emitting chips improves the manufacturing efficiency of the display panel, ensures the surface consistency of the plurality of microlenses, and improves the display effect of the display panel.
  • FIG. 1 is a flow chart of a method for preparing a display panel provided by an embodiment of the present application
  • Fig. 2 is the structural representation of the compression molded plate provided by the embodiment of the present application.
  • Fig. 3 is the cross-sectional view of the compression-molded plate taken by line E-E in Fig. 2;
  • Fig. 4 is a side view of the light source board provided by the embodiment of the present application after dispensing glue
  • FIG. 5 is a side view of a display panel provided by an embodiment of the present application.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • a feature defined as “first” or “second” may explicitly or implicitly include one or more of said features.
  • “plurality” means two or more, unless otherwise specifically defined.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected, or electrically connected, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction of two components relation. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
  • a first feature being "on” or “under” a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them.
  • “above”, “above” and “above” the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
  • “Below”, “beneath” and “under” the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • the embodiment of the present application provides a method for manufacturing a display panel 300, including:
  • a light source board 100 and a compression molded board 200 are provided.
  • a plurality of light-emitting chips 120 are arrayed on the substrate 110 of the light source board 100.
  • a plurality of die grooves 210 are provided on at least one side of the compression molded board 200.
  • a plurality of die grooves 210 It is arranged in one-to-one correspondence with a plurality of light-emitting chips 120 .
  • a circuit (not shown in the figure) is also arranged on the substrate 110 for supplying power to the light emitting chip 120 and controlling the light emitting chip 120 to emit light.
  • the compression molding board 200 is placed on the light source board 100 , the molding grooves 210 on one side surface of the compression molding board 200 correspond to the light emitting chips 120 one by one.
  • the shape of the inner cavity of the die groove 210 is the same as the surface shape of the prepared microlens 140 .
  • the preparation method provided in the embodiment of the present application is especially suitable for preparing the display panel 300 of miniature-sized lamp beads such as Mini-LED and Micro-LED.
  • the surface shape of each lens can be precisely controlled, and the luminous effect and manufacturing efficiency of the display panel 300 can be improved.
  • the substrate 110 may be a PCB board, that is, a printed circuit board, and the microcircuit structure on its surface can better adapt to the smaller-sized light-emitting chip 120 .
  • the substrate 110 can also be made of materials such as PET, or PC, or PI; that is, the flexible and rollable substrate 110 can enrich the application scenarios of the display panel 300 . Do not make too many limitations here.
  • the compression-molded plate 200 is a plate-shaped component, and a plurality of compression-molding grooves 210 are respectively provided on both sides thereof.
  • the shapes of the die grooves 210 on both sides may be different. In this way, one compression molded plate 200 can be adapted to the preparation of microlenses 140 of different shapes.
  • the shape of the die groove 210 may be hemispherical, and the light output line thereof is a straight line, which can reduce light scattering in other directions and improve brightness.
  • the shape of the molding groove 210 on any side of the compression molding plate 200 can be set as a wine glass shape, that is, the microlens 140 with an M-shaped cross-sectional shape is prepared, and the light emitted by the light-emitting chip 120 passes through the microlens 140 and has a concave area. After the curved surface, the light emitting route of the light emitting chip 120 is a broken line. The light emitted by the light-emitting chip 120 can be better scattered to its surrounding area, so that the brightness of the light in each area of the display panel 300 remains consistent or similar.
  • glue is dispensed on each light-emitting chip 120 to form the initial glue 130 .
  • the initial colloid 130 is mostly a liquid fluid. And the shape of the initial colloid 130 is generally hemispherical.
  • the refractive index of the initial colloid 130 is B, and B satisfies: 1.2 ⁇ B ⁇ 1.8.
  • the microlens 140 made of the refractive index colloid material has a better light emitting effect.
  • B may also satisfy: 1.0 ⁇ B ⁇ 1.2, or 1.8 ⁇ B ⁇ 2.0, etc., which will not be limited too much here.
  • the initial colloid 130 is pre-crosslinked to form a modified colloid.
  • the initial colloid 130 is in a liquid state, which itself has a certain viscous resistance and poor fluidity. However, under the action of its own gravity and other factors, the initial colloid 130 is still easy to flow around, making the surface shape of the initial colloid 130 uncontrollable, which easily leads to a large difference in the surface shape of each microlens 140 .
  • the initial colloid 130 By pre-crosslinking the initial colloid 130, the initial colloid 130 can be semi-cured, so that the self-structural strength of the modified colloid is higher than that of the initial colloid 130, greatly reducing the fluidity of the modified colloid, and maintaining the hemispherical shape of the initial colloid 130 shape longer. It is convenient for subsequent further processing of the surface shape of the modified colloid, and it is beneficial for the surface shape of each microlens 140 to be similar after the display panel 300 is prepared, thereby improving the light emitting uniformity of the display panel 300 .
  • the initial colloid 130 may be pre-crosslinked by using a furnace baking process.
  • the baking temperature in the pre-crosslinking treatment can be selected according to the characteristics of the material, and the above is a common technique in the art, and will not be elaborated here.
  • the above steps further include: pre-crosslinking the initial colloid 130 for the first time to form the first colloid.
  • the second pre-crosslinking is performed on the first colloid, and a modified colloid is formed.
  • the first pre-crosslinking cures the initial colloid 130 to a first colloid with a lower degree of crosslinking, that is, the initial colloid 130 in a pre-cured state, and then the second The secondary pre-crosslinking cures the first colloid into a semi-cured modified colloid.
  • the process of curing the initial colloid 130 into the modified colloid can be prolonged, thereby avoiding the formation of voids in the colloid or the formation of cracks on the surface of the modified colloid, and improving the display effect of the display panel 300 .
  • the deformation of the initial colloid 130 may be relatively high, and the flow area to the surrounding area may be too large, resulting in the modified colloid becoming a semi-ellipsoid; and the bottom area of the modified colloid is larger than that of the die groove 210
  • some colloids may not completely enter the mold groove 210, which may lead to insufficient colloid in the mold groove 210, so that the pressure cannot be formed.
  • the cavity 210 shapes the target colloid.
  • the initial colloid 130 By pre-crosslinking the initial colloid 130 for the first time, the initial colloid 130 can be pre-cured to slow down its fluidity and avoid a large change in the surface shape of the initial colloid 130 . And it is beneficial for technicians to select a suitable temperature to carry out the second pre-crosslinking of the first colloid according to actual needs. It can effectively improve the molding effect of the target colloid.
  • the temperature of the first pre-crosslinking is lower than the temperature of the second pre-crosslinking, and/or the duration of the first pre-crosslinking is lower than the duration of the second pre-crosslinking.
  • the degree of pre-crosslinking of the first colloid is not greater than the degree of pre-crosslinking of the modified colloid, and the difference between the degree of pre-crosslinking of the first colloid and the degree of pre-crosslinking of the modified colloid is A, Among them, A satisfies: 10% ⁇ A ⁇ 50%.
  • the present application sets the difference between the pre-crosslinking degree of the first colloid and the pre-crosslinking degree of the modified colloid as A. It can ensure that the initial colloid 130 is cured gradually in the process of sequentially forming the first colloid and the modified colloid, which can effectively reduce the formation of voids in the colloid. And it is beneficial to the rapid prototyping of the first colloid pre-molding with a lower degree of pre-crosslinking.
  • the pre-crosslinking degree of the first colloid may range from 10% to 45%, and the pre-crosslinking degree of the modified colloid may range from 20% to 95%.
  • performing the first pre-crosslinking on the initial colloid 130 and forming the first colloid include: placing the compression molded plate 200 on the light source plate 100 and pre-molding.
  • the curing degree of the first colloid is lower than that of the modified colloid, but higher than that of the initial colloid 130 in liquid state.
  • the first colloid can be quickly molded into the shape of the mold groove 210 .
  • the deformation of the first colloid in the shape of the molding groove 210 is small after the second pre-crosslinking, which can improve the surface quality of the modified colloid in the subsequent molding step, and improve the manufacturing efficiency and display effect of the display panel 300 .
  • a compression-molded plate 200 with a plurality of compression-molding grooves 210 on both sides may be used.
  • the compression-molded board 200 is provided with a plurality of wine glass-shaped molding grooves 210 on one side of the compression-molded board 200 , and the compression-molded board 200 is provided with a plurality of hemispherical molding grooves 210 on the other side.
  • the surface of the compression-plastic plate 200 provided with the hemispherical molding groove 210 can be snapped onto the light source plate 100, and the shape of the first colloid is pre-molded into a hemispherical shape; Pre-cross-linked and semi-cured; finally, the compression-molded board 200 is turned over so that its surface provided with a wine glass-shaped molding groove 210 is fastened to the light source plate 100, and finally the modified colloid is molded into the shape of the molding groove 210 target colloid.
  • the distance between the compression molded plate 200 and the substrate 110 is not less than zero.
  • the internal shape of the die groove 210 can be approximately regarded as a combination of a cylinder segment and an M-shaped curved surface segment. Therefore, in the process of pre-molding the first colloid, the distance between the compression molded plate 200 and the substrate 110 is not less than zero, that is, the molded plate is not completely pressed on the light source plate 100, that is, only the cylinder of the molded groove 210 The segment shapes the first colloid.
  • the first colloid can be shaped into a cylinder-like body, which is convenient for its second molding; it can also reduce the deformation of the first colloid, and the molding rate of the colloid can be improved through two gradual shaping processes , improving the yield of the display panel 300 .
  • the compression molded plate 200 is placed on the light source plate 100 and molded, so that the modified colloid forms the target colloid;
  • the molding speed of the target colloid can be increased to improve the production efficiency of the display panel 300; and the surface shape of each target colloid has a good consistency , and furthermore, the uniformity of light emission of the display panel 300 can be improved.
  • after performing the above steps it includes: spraying a separating agent in each die groove 210 .
  • the separating agent is sprayed in the mold groove 210; after the molding is completed, the separation effect between the compression-plastic plate 200 and the target colloid can be improved, and the surface smoothness of the target colloid can be improved.
  • the microlens 140 formed by curing the target colloid has a stable structure and a smooth surface, which can provide a stable light-emitting route for the light-emitting chip 120 and improve its display effect.
  • the step of curing the target colloid to form the microlens 140 includes: irradiating the light source plate 100 with an ultraviolet lamp; and/or baking the light source plate 100 with a heating furnace.
  • the curing speed of the microlens 140 irradiated by the ultraviolet lamp is fast and the transparency is high; the baking speed of the heating furnace is relatively slow, but the adhesion of the microlens 140 after curing is better, and heat curing is suitable for most types of colloids. Its applicability is better. Technicians can choose a suitable process to cure the target colloid according to their needs.
  • the baking temperature is 100°C to 150°C.
  • the molding effect of the microlens 140 can be improved.
  • the microlens 140 includes at least one of a refractive lens or a reflective lens.
  • the light output range of the microlens 140 can be increased, thereby reducing the number of light emitting chips 120; on the basis of ensuring the light output effect of the display panel 300, the manufacturing cost of the display panel 300 can be reduced.
  • the process of forming the microlens 140 from the target colloid prepares the display panel 300 .
  • the modified colloid in a semi-cured state not only has a stable surface structure, but also has high plasticity; furthermore, multiple target colloids with the same surface shape can be molded on the light source plate 100 at one time through the compression plastic plate 200, that is, it can be simultaneously on the light source plate.
  • a plurality of microlenses 140 adapted to micro-sized light-emitting chips 120 are prepared simultaneously on the 100, which improves the manufacturing efficiency of the display panel 300, ensures the surface consistency of the plurality of microlenses 140, and improves the display effect of the display panel 300.
  • the embodiment of the present application also provides a display panel 300 prepared by the above-mentioned manufacturing method.
  • the surface array of the display panel 300 is provided with a plurality of microlenses 140 . Since the display panel 300 is prepared by the above-mentioned manufacturing method, it has all the same beneficial effects, and the present invention will not repeat them here.
  • the embodiment of the present application does not specifically limit the application of the display panel 300, which may be a TV, a notebook computer, a tablet computer, a wearable display device (such as a smart bracelet, a smart watch, etc.), a mobile phone, a virtual reality device, Augmented reality equipment, vehicle displays, advertising light boxes and any other products or components with display functions.
  • the display panel 300 may be a TV, a notebook computer, a tablet computer, a wearable display device (such as a smart bracelet, a smart watch, etc.), a mobile phone, a virtual reality device, Augmented reality equipment, vehicle displays, advertising light boxes and any other products or components with display functions.

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  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Manufacturing & Machinery (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
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  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

Provided in the present application are a display panel and a preparation method therefor. The display panel is prepared by means of a process of arranging a plurality of micro-sized light-emitting chips on a light source plate, dispensing glue on the light-emitting chips, then semi-curing colloids, then mold-pressing the colloids by using a compression molding plate to form target colloids, and finally curing the target colloids to form micro lenses. The modified colloids in a semi-cured state have relatively high plasticity; therefore, a plurality of target colloids having the same surface shape can be formed on the light source plate by means of compression molding in one step by using the compression molding plate.

Description

显示面板及其制备方法Display panel and manufacturing method thereof 技术领域technical field
本申请涉及显示器件技术领域,尤其涉及一种显示面板及其制备方法。The present application relates to the technical field of display devices, in particular to a display panel and a manufacturing method thereof.
背景技术Background technique
在Mini-LED或Micro-LED显示面板制备领域,特别是直显面板领域,可采用在PCB上布置发光芯片,然后再在发光芯片上点胶形成表面微透镜结构。In the field of Mini-LED or Micro-LED display panel preparation, especially in the field of direct display panels, light-emitting chips can be arranged on the PCB, and then glue is dispensed on the light-emitting chips to form a surface micro-lens structure.
现有技术中,多采用吹风等工艺对胶体进行定型,最后再固化形成固体状的微透镜。In the prior art, processes such as blowing are often used to shape the colloid, and finally solidified to form a solid microlens.
但Mini-LED或Micro-LED显示面板的灯珠直径较小,该工艺制成的显示面板容易存在各个微透镜表面结构差异性较大,进而导致显示面板容易出现发光不均匀,显示效果较差的问题。However, the diameter of the lamp bead of the Mini-LED or Micro-LED display panel is small, and the display panel made by this process is likely to have large differences in the surface structure of each micro-lens, which in turn leads to uneven luminescence of the display panel and poor display effect. The problem.
技术问题technical problem
本申请实施例提供一种显示面板及其制备方法,以解决显示面板显示效果差的问题。Embodiments of the present application provide a display panel and a manufacturing method thereof, so as to solve the problem of poor display effect of the display panel.
技术解决方案technical solution
一方面,本申请提供一种显示面板的制备方法包括:In one aspect, the present application provides a method for preparing a display panel comprising:
提供光源板及压塑板,所述光源板的基板上阵列设置有多个发光芯片,所述压塑板至少一侧表面上设有多个压模槽,多个所述压模槽与多个所述发光芯片一一对应设置;A light source board and a compression molded board are provided. A plurality of light-emitting chips are arranged in an array on the substrate of the light source board. At least one side surface of the compression molded board is provided with a plurality of die grooves. The light-emitting chips are set in one-to-one correspondence;
在每一所述发光芯片上点胶,并形成初始胶体;dispensing glue on each of the light-emitting chips, and forming an initial glue;
对所述初始胶体预交联处理,以形成改性胶体;Pre-crosslinking the initial colloid to form a modified colloid;
将所述压塑板放置在所述光源板上并模压,使所述改性胶体形成目标胶体;placing the compression-molded plate on the light source plate and molding it, so that the modified colloid forms a target colloid;
固化所述目标胶体以形成微透镜。The target colloid is cured to form microlenses.
在所述的制备方法中,所述对所述初始胶体预交联处理,以形成改性胶体中包括:In the preparation method, the pre-crosslinking treatment of the initial colloid to form the modified colloid includes:
对所述初始胶体进行第一次预交联,并形成第一胶体;Pre-crosslinking the initial colloid for the first time to form the first colloid;
对所述第一胶体进行第二次预交联,并形成改性胶体。Pre-crosslinking the first colloid for the second time to form a modified colloid.
在所述的制备方法中,所述第一次预交联的温度低于所述第二次预交联的温度。In the preparation method, the first pre-crosslinking temperature is lower than the second pre-crosslinking temperature.
在所述的制备方法中,所述第一次预交联持续的时间低于所述第二次预交联持续的时间。In the preparation method, the duration of the first pre-crosslinking is lower than the duration of the second pre-crosslinking.
在所述的制备方法中,所述第一胶体的预交联度不大于所述改性胶体的预交联度,所述第一胶体的预交联度与所述改性胶体的预交联度之间的差值为A中,A满足:10%≤A≤50%。In the preparation method, the pre-crosslinking degree of the first colloid is not greater than the pre-crosslinking degree of the modified colloid, and the pre-crosslinking degree of the first colloid is different from the pre-crosslinking degree of the modified colloid. The difference between joint degrees is A, and A satisfies: 10%≤A≤50%.
在所述的制备方法中,所述对所述初始胶体进行第一次预交联,并形成第一胶体之后包括:In the preparation method, the initial colloid is pre-crosslinked for the first time, and after forming the first colloid, it includes:
将所述压塑板放置在所述光源板上并预模压。The compression molded board is placed on the light source board and pre-molded.
在所述的制备方法中,所述压塑板两侧表面分别设有多个压模槽。In the preparation method, a plurality of molding grooves are respectively provided on both sides of the compression-molded plate.
在所述的制备方法中,所述将所述压塑板放置在所述光源板上并预模压的步骤中,所述压塑板与所述基板之间的间距不小于零。In the preparation method, in the step of placing the compression-molded plate on the light source plate and pre-molding, the distance between the compression-molded plate and the substrate is not less than zero.
在所述的制备方法中,所述固化所述目标胶体以形成透镜中包括:In the preparation method, the curing of the target colloid to form a lens includes:
使用紫外灯照射所述光源板。The light source plate is irradiated with a UV lamp.
在所述的制备方法中,所述固化所述目标胶体以形成透镜中包括:In the preparation method, the curing of the target colloid to form a lens includes:
使用加热炉烘烤所述光源板。A heating furnace is used to bake the light source plate.
在所述的制备方法中,所述固化所述目标胶体以形成透镜中包括:In the preparation method, the curing of the target colloid to form a lens includes:
使用加热炉烘烤所述光源板,所述加热炉的烘烤温度为100℃至150℃。A heating furnace is used to bake the light source plate, and the baking temperature of the heating furnace is 100°C to 150°C.
在所述的制备方法中,所述初始胶体的折射率为B,B满足:1.2≤B≤1.8。In the preparation method, the refractive index of the initial colloid is B, and B satisfies: 1.2≤B≤1.8.
在所述的制备方法中,所述微透镜包括折射式透镜或反射式透镜中的至少一者。In the preparation method, the microlens includes at least one of a refractive lens or a reflective lens.
在所述的制备方法中,所述将所述压塑板放置在所述光源板上并模压之前包括:In the preparation method, before placing the compression-molded board on the light source board and molding it includes:
在每一所述压模槽喷淋分离剂。A release agent is sprayed in each of the die grooves.
另一方面,本申请还提供一种显示面板中,所述显示面板采用的制备方法包括:On the other hand, the present application also provides a display panel, the preparation method adopted by the display panel includes:
提供光源板及压塑板,所述光源板的基板上阵列设置有多个发光芯片,所述压塑板至少一侧表面上设有多个压模槽,多个所述压模槽与多个所述发光芯片一一对应设置;A light source board and a compression molded board are provided. A plurality of light-emitting chips are arranged in an array on the substrate of the light source board. At least one side surface of the compression molded board is provided with a plurality of die grooves. The light-emitting chips are set in one-to-one correspondence;
在每一所述发光芯片上点胶,并形成初始胶体;dispensing glue on each of the light-emitting chips, and forming an initial glue;
对所述初始胶体预交联处理,以形成改性胶体;Pre-crosslinking the initial colloid to form a modified colloid;
将所述压塑板放置在所述光源板上并模压,使所述改性胶体形成目标胶体;placing the compression-molded plate on the light source plate and molding it, so that the modified colloid forms a target colloid;
固化所述目标胶体以形成微透镜。The target colloid is cured to form microlenses.
在所述的显示面板中,所述对所述初始胶体预交联处理,以形成改性胶体中包括:In the display panel, the pre-crosslinking treatment of the initial colloid to form the modified colloid includes:
对所述初始胶体进行第一次预交联,并形成第一胶体;Pre-crosslinking the initial colloid for the first time to form the first colloid;
对所述第一胶体进行第二次预交联,并形成改性胶体。Pre-crosslinking the first colloid for the second time to form a modified colloid.
在所述的显示面板中,所述第一胶体的预交联度不大于所述改性胶体的预交联度,所述第一胶体的预交联度与所述改性胶体的预交联度之间的差值为A中,A满足:10%≤A≤50%。In the display panel, the degree of pre-crosslinking of the first colloid is not greater than the degree of pre-crosslinking of the modified colloid, and the degree of pre-crosslinking of the first colloid is different from the degree of pre-crosslinking of the modified colloid. The difference between joint degrees is A, and A satisfies: 10%≤A≤50%.
在所述的显示面板中,所述对所述初始胶体进行第一次预交联,并形成第一胶体之后包括:In the display panel, the initial colloid is pre-crosslinked for the first time, and after forming the first colloid, it includes:
将所述压塑板放置在所述光源板上并预模压。The compression molded board is placed on the light source board and pre-molded.
在所述的显示面板中,所述固化所述目标胶体以形成透镜中包括:In the display panel, the curing of the target colloid to form a lens includes:
使用紫外灯照射所述光源板;和/或irradiating the light source panel with an ultraviolet lamp; and/or
使用加热炉烘烤所述光源板。A heating furnace is used to bake the light source plate.
在所述的显示面板中,所述初始胶体的折射率为B,B满足:1.2≤B≤1.8。In the display panel, the refractive index of the initial colloid is B, and B satisfies: 1.2≤B≤1.8.
有益效果Beneficial effect
本申请的有益效果为:通过采用在光源板布置多个微小尺寸的发光芯片,并在发光芯片上点胶,然后对胶体半固化,再使用压塑板模压胶体形成目标胶体,最后固化目标胶体形成微透镜的工艺制备显示面板。半固化状态的改性胶体,其不仅表面结构稳定,且可塑性较高;进而可以通过压塑板一次性在光源板上模压成型多个表面形状相同的目标胶体,即可以同时在光源板上同时制备多个适配微小尺寸的发光芯片的微透镜,提高了显示面板的制备效率,还保证了多个微透镜的表面一致性,提高了显示面板的显示效果。The beneficial effects of the present application are as follows: by arranging a plurality of small-sized light-emitting chips on the light source board, and dispensing glue on the light-emitting chips, then semi-curing the glue, and then using a compression-plastic plate to mold the glue to form the target glue, and finally curing the goal glue The process of forming microlenses produces a display panel. The modified colloid in the semi-cured state not only has a stable surface structure, but also has high plasticity; furthermore, multiple target colloids with the same surface shape can be molded on the light source board at one time through the compression plastic plate, that is, they can be simultaneously on the light source board. The preparation of a plurality of microlenses adapted to micro-sized light-emitting chips improves the manufacturing efficiency of the display panel, ensures the surface consistency of the plurality of microlenses, and improves the display effect of the display panel.
附图说明Description of drawings
下面结合附图,通过对本申请的具体实施方式详细描述,将使本申请的技术方案及其它有益效果显而易见。The technical solutions and other beneficial effects of the present application will be apparent through the detailed description of the specific embodiments of the present application below in conjunction with the accompanying drawings.
图1为本申请实施例提供制备显示面板的制备方法的流程图;FIG. 1 is a flow chart of a method for preparing a display panel provided by an embodiment of the present application;
图2为本申请实施例提供的压塑板的结构示意图;Fig. 2 is the structural representation of the compression molded plate provided by the embodiment of the present application;
图3为图2中线E-E截取的压塑板的剖视图;Fig. 3 is the cross-sectional view of the compression-molded plate taken by line E-E in Fig. 2;
图4为本申请实施例提供的光源板点胶后的侧视图;Fig. 4 is a side view of the light source board provided by the embodiment of the present application after dispensing glue;
图5为本申请实施例提供的显示面板的侧视图。FIG. 5 is a side view of a display panel provided by an embodiment of the present application.
本发明的实施方式Embodiments of the present invention
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Apparently, the described embodiments are only some of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of this application.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本申请的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the application and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of said features. In the description of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected, or electrically connected, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction of two components relation. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
下文的公开提供了许多不同的实施方式或例子用来实现本申请的不同结构。为了简化本申请的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本申请。此外,本申请可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本申请提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different implementations or examples for implementing different structures of the present application. To simplify the disclosure of the present application, components and arrangements of specific examples are described below. Of course, they are examples only and are not intended to limit the application. Furthermore, the present application may repeat reference numerals and/or reference letters in various instances, such repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, various specific process and material examples are provided herein, but one of ordinary skill in the art may recognize the use of other processes and/or the use of other materials.
请参考图1至图5,本申请实施例提供一种显示面板300的制备方法,包括:Please refer to FIG. 1 to FIG. 5 , the embodiment of the present application provides a method for manufacturing a display panel 300, including:
提供光源板100及压塑板200,光源板100的基板110上阵列设置有多个发光芯片120,压塑板200至少一侧表面上设有多个压模槽210,多个压模槽210与多个发光芯片120一一对应设置。A light source board 100 and a compression molded board 200 are provided. A plurality of light-emitting chips 120 are arrayed on the substrate 110 of the light source board 100. A plurality of die grooves 210 are provided on at least one side of the compression molded board 200. A plurality of die grooves 210 It is arranged in one-to-one correspondence with a plurality of light-emitting chips 120 .
需要说明的是,基板110上还布置有电路(图中未视出),用于向发光芯片120供电和控制发光芯片120发光。当压塑板200放置在光源板100上时,压塑板200一侧表面上的压模槽210与发光芯片120一一对应设置。压模槽210内部空腔的形状与制备完成后的微透镜140的表面形状相同。It should be noted that a circuit (not shown in the figure) is also arranged on the substrate 110 for supplying power to the light emitting chip 120 and controlling the light emitting chip 120 to emit light. When the compression molding board 200 is placed on the light source board 100 , the molding grooves 210 on one side surface of the compression molding board 200 correspond to the light emitting chips 120 one by one. The shape of the inner cavity of the die groove 210 is the same as the surface shape of the prepared microlens 140 .
另需说明的是,本申请实施例所提供的制备方法尤其适用于制备Mini-LED和Micro-LED等微小尺寸灯珠的显示面板300。It should also be noted that the preparation method provided in the embodiment of the present application is especially suitable for preparing the display panel 300 of miniature-sized lamp beads such as Mini-LED and Micro-LED.
通过采用压塑板200制备显示面板300,可以精确控制每一透镜的表面形状,提高显示面板300的发光效果和制备效率。By using the compression molded plate 200 to prepare the display panel 300 , the surface shape of each lens can be precisely controlled, and the luminous effect and manufacturing efficiency of the display panel 300 can be improved.
具体的,基板110可以是PCB板,即印制电路板,其表面的微电路结构可以更好适应较小尺寸的发光芯片120。Specifically, the substrate 110 may be a PCB board, that is, a printed circuit board, and the microcircuit structure on its surface can better adapt to the smaller-sized light-emitting chip 120 .
进一步地,在另一些实施例中,基板110还可以由PET、或PC、或PI等材料制成;即柔性可卷曲的基板110,可以丰富显示面板300的应用场景。在此不作过多的限定。Furthermore, in some other embodiments, the substrate 110 can also be made of materials such as PET, or PC, or PI; that is, the flexible and rollable substrate 110 can enrich the application scenarios of the display panel 300 . Do not make too many limitations here.
可选的,压塑板200为板状件,其两侧表面均分别设有多个压模槽210。其中,两侧面上的压模槽210的形状可以不相同。如此,即一块压塑板200可以适配不同的形状微透镜140的制备。Optionally, the compression-molded plate 200 is a plate-shaped component, and a plurality of compression-molding grooves 210 are respectively provided on both sides thereof. Wherein, the shapes of the die grooves 210 on both sides may be different. In this way, one compression molded plate 200 can be adapted to the preparation of microlenses 140 of different shapes.
具体的,压模槽210的形状可以是半球形,其出光线路为直线,可以减少其他方向上光的散射,提高亮度。Specifically, the shape of the die groove 210 may be hemispherical, and the light output line thereof is a straight line, which can reduce light scattering in other directions and improve brightness.
另可以理解的是,由于相邻发光芯片120间设置,故显示面板300上可能会交替出现部分区域较亮,部分区域较暗的现象,影响显示效果。It can also be understood that, due to the arrangement of adjacent light-emitting chips 120 , some areas may be brighter and some areas may be darker alternately on the display panel 300 , affecting the display effect.
故优选的,可以将压塑板200任意侧面上的压模槽210的形状设置为酒杯形,即制备截面形状为M形的微透镜140,发光芯片120发出的光线经过微透镜140具有凹陷区域的曲面表面后,发光芯片120的出光路线为折线。发光芯片120发出光线可以较好的散射至其周边区域,使得显示面板300的各区域的光的亮度保持一致或相近。Therefore preferably, the shape of the molding groove 210 on any side of the compression molding plate 200 can be set as a wine glass shape, that is, the microlens 140 with an M-shaped cross-sectional shape is prepared, and the light emitted by the light-emitting chip 120 passes through the microlens 140 and has a concave area. After the curved surface, the light emitting route of the light emitting chip 120 is a broken line. The light emitted by the light-emitting chip 120 can be better scattered to its surrounding area, so that the brightness of the light in each area of the display panel 300 remains consistent or similar.
在一些实施例中,完成上述步骤后,在每一发光芯片120上点胶,并形成初始胶体130。In some embodiments, after the above steps are completed, glue is dispensed on each light-emitting chip 120 to form the initial glue 130 .
需要说明的是,为避免发光芯片120表面材料的被异物损伤以及更好的出光,现有技术中,通常需要在发光芯片120上点胶并形成微透镜140。It should be noted that, in order to prevent the surface material of the light-emitting chip 120 from being damaged by foreign objects and better light output, in the prior art, it is usually necessary to dispense glue on the light-emitting chip 120 and form the microlens 140 .
另需说明的是,为了便于胶体材料的出料,初始胶体130多为液态流体。且初始胶体130的形状通常为类半球状。It should also be noted that, in order to facilitate the discharge of the colloid material, the initial colloid 130 is mostly a liquid fluid. And the shape of the initial colloid 130 is generally hemispherical.
在一些实施例中,初始胶体130的折射率为B,B满足:1.2≤B≤1.8。In some embodiments, the refractive index of the initial colloid 130 is B, and B satisfies: 1.2≦B≦1.8.
采用该折射率胶体材料制成的微透镜140,其出光效果更好。The microlens 140 made of the refractive index colloid material has a better light emitting effect.
进一步地,在另一些实施例中,B还可以满足:1.0≤B<1.2,或1.8<B≤2.0等,在此不作过多的限定。Furthermore, in some other embodiments, B may also satisfy: 1.0≦B<1.2, or 1.8<B≦2.0, etc., which will not be limited too much here.
在一些实施例中,完成上述步骤后,对初始胶体130预交联处理,以形成改性胶体。In some embodiments, after the above steps are completed, the initial colloid 130 is pre-crosslinked to form a modified colloid.
可以理解的是,初始胶体130为液态,其本身具有一定粘滞阻力,流动性较差。但在自身重力等因素作用下,初始胶体130仍容易向四周流动,使得初始胶体130的表面形状不可控,进而容易导致每个微透镜140之间的表面形状差异较大。It can be understood that the initial colloid 130 is in a liquid state, which itself has a certain viscous resistance and poor fluidity. However, under the action of its own gravity and other factors, the initial colloid 130 is still easy to flow around, making the surface shape of the initial colloid 130 uncontrollable, which easily leads to a large difference in the surface shape of each microlens 140 .
通过对初始胶体130预交联处理,可以将初始胶体130半固化,使得改性胶体的自身结构强度高于初始胶体130,大幅降低改性胶体的流动性,且可以维持初始胶体130自身半球状形状更长的时间。便于后续对改性胶体的进一步表面形状加工,且有利于显示面板300制备完成后每一微透镜140的表面形状相近,提高显示面板300的出光均匀性。By pre-crosslinking the initial colloid 130, the initial colloid 130 can be semi-cured, so that the self-structural strength of the modified colloid is higher than that of the initial colloid 130, greatly reducing the fluidity of the modified colloid, and maintaining the hemispherical shape of the initial colloid 130 shape longer. It is convenient for subsequent further processing of the surface shape of the modified colloid, and it is beneficial for the surface shape of each microlens 140 to be similar after the display panel 300 is prepared, thereby improving the light emitting uniformity of the display panel 300 .
具体的,可以采用加热炉烘烤工艺对初始胶体130进行预交联处理。Specifically, the initial colloid 130 may be pre-crosslinked by using a furnace baking process.
此外,预交联处理中的烘烤温度可以根据材料特性,选择合适的温度,以上为本领域的常用技术,在此不作过多的阐述。In addition, the baking temperature in the pre-crosslinking treatment can be selected according to the characteristics of the material, and the above is a common technique in the art, and will not be elaborated here.
在一些实施例中,上述步骤还包括:对初始胶体130进行第一次预交联,并形成第一胶体。对第一胶体进行第二次预交联,并形成改性胶体。In some embodiments, the above steps further include: pre-crosslinking the initial colloid 130 for the first time to form the first colloid. The second pre-crosslinking is performed on the first colloid, and a modified colloid is formed.
需要说明的是,对胶体加热烘烤过程中,若持续加热时间过长,升温速度过快或温度过高等;容易导致初始胶体130内各部分胶体固化不均匀或局部温度过高,进而在胶体内形成空泡或者在微透镜140表面形成裂纹,影响显示面板300的显示效果。It should be noted that during the heating and baking process of the colloid, if the continuous heating time is too long, the heating rate is too fast or the temperature is too high, etc., it is easy to cause uneven curing of the colloid in each part of the initial colloid 130 or a local temperature is too high, and then in the colloid. The formation of voids in the body or the formation of cracks on the surface of the microlens 140 affects the display effect of the display panel 300 .
故通过采用对初始胶体130进行两次预交联处理,即第一次预交联将初始胶体130固化为交联程度较低的第一胶体,即预固化状态的初始胶体130,然后第二次预交联将第一胶体固化为半固化状态的改性胶体。可以延长初始胶体130固化为改性胶体的进程,进而避免在胶体内形成空泡或者在改性胶体表面形成裂纹,提高显示面板300的显示效果。Therefore, by using the initial colloid 130 for two pre-crosslinking treatments, that is, the first pre-crosslinking cures the initial colloid 130 to a first colloid with a lower degree of crosslinking, that is, the initial colloid 130 in a pre-cured state, and then the second The secondary pre-crosslinking cures the first colloid into a semi-cured modified colloid. The process of curing the initial colloid 130 into the modified colloid can be prolonged, thereby avoiding the formation of voids in the colloid or the formation of cracks on the surface of the modified colloid, and improving the display effect of the display panel 300 .
此外,由于初始胶体130为液态,还可能出现初始胶体130形变程度较高,向四周流动面积过大的现象,导致改性胶体成为半椭球形;且改性胶体的底面积大于压模槽210的底面积,在后续工艺对半固化状态的改性胶体模压塑形时,可能导致部分胶体未能完全进入压模槽210中,进而导致因压模槽210内的胶体不足,而无法形成压模槽210形状的目标胶体。In addition, since the initial colloid 130 is in a liquid state, the deformation of the initial colloid 130 may be relatively high, and the flow area to the surrounding area may be too large, resulting in the modified colloid becoming a semi-ellipsoid; and the bottom area of the modified colloid is larger than that of the die groove 210 When molding the modified colloid in a semi-cured state in the subsequent process, some colloids may not completely enter the mold groove 210, which may lead to insufficient colloid in the mold groove 210, so that the pressure cannot be formed. The cavity 210 shapes the target colloid.
通过对初始胶体130进行第一次预交联,可以先对初始胶预固化,以减缓其流动性,避免了初始胶体130表面形状的大幅变化。且有利于技术人员根据实际需要选择合适温度对第一胶体进行第二次预交联。可以有效提高目标胶体的成型效果。By pre-crosslinking the initial colloid 130 for the first time, the initial colloid 130 can be pre-cured to slow down its fluidity and avoid a large change in the surface shape of the initial colloid 130 . And it is beneficial for technicians to select a suitable temperature to carry out the second pre-crosslinking of the first colloid according to actual needs. It can effectively improve the molding effect of the target colloid.
可选的,第一次预交联的温度低于第二次预交联的温度,和/或第一次预交联持续的时间低于第二次预交联持续的时间。Optionally, the temperature of the first pre-crosslinking is lower than the temperature of the second pre-crosslinking, and/or the duration of the first pre-crosslinking is lower than the duration of the second pre-crosslinking.
在一些实施例中,第一胶体的预交联度不大于改性胶体的预交联度,第一胶体的预交联度与改性胶体的预交联度之间的差值为A,其中,A满足:10%≤A≤50%。In some embodiments, the degree of pre-crosslinking of the first colloid is not greater than the degree of pre-crosslinking of the modified colloid, and the difference between the degree of pre-crosslinking of the first colloid and the degree of pre-crosslinking of the modified colloid is A, Among them, A satisfies: 10%≤A≤50%.
可以理解的是,胶体的预交联度越高,其内部粘滞阻力越大,自身流动性越差。It can be understood that the higher the degree of pre-crosslinking of the colloid, the greater its internal viscous resistance and the worse its fluidity.
即本申请通过将第一胶体预交联与改性胶体的预交联度之间差值设置为A。可以保证初始胶体130在依次形成第一胶体和改性胶体的过程中,其自身固化为渐进变化,可以有效减少胶体内形成空泡。且有利于预交联程度较低的第一胶体预模压的快速成型。That is, the present application sets the difference between the pre-crosslinking degree of the first colloid and the pre-crosslinking degree of the modified colloid as A. It can ensure that the initial colloid 130 is cured gradually in the process of sequentially forming the first colloid and the modified colloid, which can effectively reduce the formation of voids in the colloid. And it is beneficial to the rapid prototyping of the first colloid pre-molding with a lower degree of pre-crosslinking.
示例性地,第一胶体的预交联度范围可以是10%~45%,改性胶体的预交联度范围可以是20%~95%。Exemplarily, the pre-crosslinking degree of the first colloid may range from 10% to 45%, and the pre-crosslinking degree of the modified colloid may range from 20% to 95%.
在一些实施例中,对初始胶体130进行第一预交联,并形成第一胶体之后包括:将压塑板200放置在光源板100上并预模压。In some embodiments, performing the first pre-crosslinking on the initial colloid 130 and forming the first colloid include: placing the compression molded plate 200 on the light source plate 100 and pre-molding.
由上文所述可知,第一胶体的固化程度低于改性胶体,但高于液态的初始胶体130。通过先对第一胶体进行模压塑形,即对第一胶体预模压,可以快速将第一胶体塑形为压模槽210的形状。并且压模槽210形状的第一胶体在第二次预交联后的形变量较小,可以提高后续模压步骤的改性胶体的表面质量,提高显示面板300的制备效率和显示效果。It can be known from the above description that the curing degree of the first colloid is lower than that of the modified colloid, but higher than that of the initial colloid 130 in liquid state. By molding the first colloid first, that is, pre-molding the first colloid, the first colloid can be quickly molded into the shape of the mold groove 210 . Moreover, the deformation of the first colloid in the shape of the molding groove 210 is small after the second pre-crosslinking, which can improve the surface quality of the modified colloid in the subsequent molding step, and improve the manufacturing efficiency and display effect of the display panel 300 .
另可选的,可以使用两侧表面均分别设有多个压模槽210的压塑板200。Alternatively, a compression-molded plate 200 with a plurality of compression-molding grooves 210 on both sides may be used.
示例性地,压塑板200一侧表面设置有多个酒杯形压模槽210的压塑板200,另一侧表面设置有多个半球形压模槽210的压塑板200。Exemplarily, the compression-molded board 200 is provided with a plurality of wine glass-shaped molding grooves 210 on one side of the compression-molded board 200 , and the compression-molded board 200 is provided with a plurality of hemispherical molding grooves 210 on the other side.
即可以先将压塑板200设有半球形压模槽210的表面扣合在光源板100上,并将第一胶体的形状预模压为半球形;然后对所述第一胶体进行第二次预交联半固化;最后再将先将压塑板200翻转,使得其设有酒杯形压模槽210的表面扣合在光源板100上,最终将改性胶体模压制成压模槽210形状的目标胶体。That is, the surface of the compression-plastic plate 200 provided with the hemispherical molding groove 210 can be snapped onto the light source plate 100, and the shape of the first colloid is pre-molded into a hemispherical shape; Pre-cross-linked and semi-cured; finally, the compression-molded board 200 is turned over so that its surface provided with a wine glass-shaped molding groove 210 is fastened to the light source plate 100, and finally the modified colloid is molded into the shape of the molding groove 210 target colloid.
如此,既可以充分利用两侧表面均分别设有不同形状的多个压模槽210的压塑板200,还可以采用两次预交联和两次塑形交替实施的工艺制备显示面板300,有效减少了胶体内空泡的形成以及避免胶体表面裂痕,提高了显示面板300的良品率。In this way, it is possible to make full use of the compression-molded plate 200 with a plurality of molded grooves 210 of different shapes on both sides, and to prepare the display panel 300 by alternately performing two pre-crosslinking and two shaping processes. Effectively reducing the formation of voids in the colloid and avoiding cracks on the surface of the colloid, improving the yield rate of the display panel 300 .
在另一些实施例中,当使用压塑板200模压时,压塑板200与基板110之间的间距不小于零。In some other embodiments, when the compression molded plate 200 is used for molding, the distance between the compression molded plate 200 and the substrate 110 is not less than zero.
可以理解的是,压模槽210的内部形状可以近似看作圆柱段与M形曲面段的组合体。故在对第一胶体预模压的过程中,压塑板200与基板110之间的间距不小于零,压即塑板未完全压合在光源板100上,也即仅压模槽210的圆柱段对第一胶体塑形。It can be understood that the internal shape of the die groove 210 can be approximately regarded as a combination of a cylinder segment and an M-shaped curved surface segment. Therefore, in the process of pre-molding the first colloid, the distance between the compression molded plate 200 and the substrate 110 is not less than zero, that is, the molded plate is not completely pressed on the light source plate 100, that is, only the cylinder of the molded groove 210 The segment shapes the first colloid.
如此,既可以将第一胶体塑形为类圆柱体,便于其第二次模压塑形;还可以减少第一胶体的形变量,通过两次渐变式的塑形工艺,可以提高胶体的成形率,提高显示面板300的良品率。In this way, the first colloid can be shaped into a cylinder-like body, which is convenient for its second molding; it can also reduce the deformation of the first colloid, and the molding rate of the colloid can be improved through two gradual shaping processes , improving the yield of the display panel 300 .
在一些实施例中,完成上述步骤后,将压塑板200放置在光源板100上并模压,使改性胶体形成目标胶体;In some embodiments, after the above steps are completed, the compression molded plate 200 is placed on the light source plate 100 and molded, so that the modified colloid forms the target colloid;
通过采用压塑板200模压半固化状态的改性胶体,并形成目标胶体,可以提高目标胶体的成型速度,以提高显示面板300的制备效率;且各个目标胶体的之间表面形状一致性较好,进而可以提高显示面板300的出光均匀性。By using the compression plastic plate 200 to mold the modified colloid in a semi-cured state and form the target colloid, the molding speed of the target colloid can be increased to improve the production efficiency of the display panel 300; and the surface shape of each target colloid has a good consistency , and furthermore, the uniformity of light emission of the display panel 300 can be improved.
在一些实施例中,执行上述步骤后,包括:在每一压模槽210喷淋分离剂。In some embodiments, after performing the above steps, it includes: spraying a separating agent in each die groove 210 .
即在每一次模压工艺前,在压模槽210内喷淋分离剂;在模压完成后,可以提高压塑板200与目标胶体的分离效果,提高目标胶体的表面光滑度。That is, before each molding process, the separating agent is sprayed in the mold groove 210; after the molding is completed, the separation effect between the compression-plastic plate 200 and the target colloid can be improved, and the surface smoothness of the target colloid can be improved.
固化目标胶体形成的微透镜140,其结构稳定且表面光滑,可以提供给发光芯片120稳定的出光路线,提高其显示效果。The microlens 140 formed by curing the target colloid has a stable structure and a smooth surface, which can provide a stable light-emitting route for the light-emitting chip 120 and improve its display effect.
在一些实施例中,固化目标胶体以形成微透镜140步骤中包括:使用紫外灯照射所述光源板100;和/或使用加热炉烘烤所述光源板100。In some embodiments, the step of curing the target colloid to form the microlens 140 includes: irradiating the light source plate 100 with an ultraviolet lamp; and/or baking the light source plate 100 with a heating furnace.
需要说明的是,紫外灯照射微透镜140的固化速度较快且透明度高;加热炉烘烤速度相对较慢,但固化后微透镜140的附着力更佳,且热固化适用大多数种类胶体,其适用性更佳。技术人员可以根据需要选用合适的工艺固化目标胶体。It should be noted that the curing speed of the microlens 140 irradiated by the ultraviolet lamp is fast and the transparency is high; the baking speed of the heating furnace is relatively slow, but the adhesion of the microlens 140 after curing is better, and heat curing is suitable for most types of colloids. Its applicability is better. Technicians can choose a suitable process to cure the target colloid according to their needs.
在一些实施例中,在使用加热炉烘烤光源板100中,烘烤温度为100℃至150℃。In some embodiments, when using a heating furnace to bake the light source plate 100, the baking temperature is 100°C to 150°C.
通过在该温度范围内热固化目标胶体,可以提高微透镜140的成型效果。By thermally curing the target colloid within this temperature range, the molding effect of the microlens 140 can be improved.
在一些实施例中,微透镜140包括折射式透镜或反射式透镜中的至少一者。In some embodiments, the microlens 140 includes at least one of a refractive lens or a reflective lens.
通过设置折射式透镜或反射式透镜,可以提高微透镜140的出光范围,进而可以减少发光芯片120的数量;在保证显示面板300的出光效果的基础上,降低显示面板300的制备成本。By arranging a refracting lens or a reflective lens, the light output range of the microlens 140 can be increased, thereby reducing the number of light emitting chips 120; on the basis of ensuring the light output effect of the display panel 300, the manufacturing cost of the display panel 300 can be reduced.
综上所述,通过采用在光源板100布置多个微小尺寸的发光芯片120,并在发光芯片120上点胶,然后对胶体半固化,再使用压塑板200模压胶体形成目标胶体,最后固化目标胶体形成微透镜140的工艺制备显示面板300。半固化状态的改性胶体,其不仅表面结构稳定,且可塑性较高;进而可以通过压塑板200一次性在光源板100上模压成型多个表面形状相同的目标胶体,即可以同时在光源板100上同时制备多个适配微小尺寸的发光芯片120的微透镜140,提高了显示面板300的制备效率,还保证了多个微透镜140的表面一致性,提高了显示面板300的显示效果。To sum up, by arranging a plurality of small-sized light-emitting chips 120 on the light source board 100, dispensing glue on the light-emitting chips 120, then semi-curing the glue, and then using the compression-molded board 200 to mold the glue to form the target glue, and finally curing The process of forming the microlens 140 from the target colloid prepares the display panel 300 . The modified colloid in a semi-cured state not only has a stable surface structure, but also has high plasticity; furthermore, multiple target colloids with the same surface shape can be molded on the light source plate 100 at one time through the compression plastic plate 200, that is, it can be simultaneously on the light source plate. A plurality of microlenses 140 adapted to micro-sized light-emitting chips 120 are prepared simultaneously on the 100, which improves the manufacturing efficiency of the display panel 300, ensures the surface consistency of the plurality of microlenses 140, and improves the display effect of the display panel 300.
本申请实施例还提供一种显示面板300,显示面板300由上文所述的制备方法制备而成,显示面板300表面阵列设置由多个微透镜140。由于该显示面板300由上述制备方法制备而成,因此具有全部相同的有益效果,本发明在此不再赘述。The embodiment of the present application also provides a display panel 300 prepared by the above-mentioned manufacturing method. The surface array of the display panel 300 is provided with a plurality of microlenses 140 . Since the display panel 300 is prepared by the above-mentioned manufacturing method, it has all the same beneficial effects, and the present invention will not repeat them here.
本申请实施例对于所述显示面板300的适用不做具体限制,其可以是电视机、笔记本电脑、平板电脑、可穿戴显示设备(如智能手环、智能手表等)、手机、虚拟现实设备、增强现实设备、车载显示、广告灯箱等任何具有显示功能的产品或部件。The embodiment of the present application does not specifically limit the application of the display panel 300, which may be a TV, a notebook computer, a tablet computer, a wearable display device (such as a smart bracelet, a smart watch, etc.), a mobile phone, a virtual reality device, Augmented reality equipment, vehicle displays, advertising light boxes and any other products or components with display functions.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the foregoing embodiments, the descriptions of each embodiment have their own emphases, and for parts not described in detail in a certain embodiment, reference may be made to relevant descriptions of other embodiments.
以上对本申请实施例所提供的一种显示面板及其制备方法进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例的技术方案的范围。The above is a detailed introduction to a display panel and its preparation method provided by the embodiment of the present application. In this paper, specific examples are used to illustrate the principle and implementation of the present application. The description of the above embodiment is only used to help understand the present application. The technical solution of the application and its core idea; those skilled in the art should understand that it can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements, The essence of the corresponding technical solutions does not depart from the scope of the technical solutions of the embodiments of the present application.

Claims (20)

  1. 一种显示面板的制备方法,其包括:A method for preparing a display panel, comprising:
    提供光源板及压塑板,所述光源板的基板上阵列设置有多个发光芯片,所述压塑板至少一侧表面上设有多个压模槽,多个所述压模槽与多个所述发光芯片一一对应设置;A light source board and a compression molded board are provided. A plurality of light-emitting chips are arranged in an array on the substrate of the light source board. At least one side surface of the compression molded board is provided with a plurality of die grooves. The light-emitting chips are set in one-to-one correspondence;
    在每一所述发光芯片上点胶,并形成初始胶体;dispensing glue on each of the light-emitting chips, and forming an initial glue;
    对所述初始胶体预交联处理,以形成改性胶体;Pre-crosslinking the initial colloid to form a modified colloid;
    将所述压塑板放置在所述光源板上并模压,使所述改性胶体形成目标胶体;placing the compression-molded plate on the light source plate and molding it, so that the modified colloid forms a target colloid;
    固化所述目标胶体以形成微透镜。The target colloid is cured to form microlenses.
  2. 如权利要求1所述的制备方法,其中,所述对所述初始胶体预交联处理,以形成改性胶体中包括:The preparation method according to claim 1, wherein said initial colloid pre-crosslinking treatment to form a modified colloid includes:
    对所述初始胶体进行第一次预交联,并形成第一胶体;Pre-crosslinking the initial colloid for the first time to form the first colloid;
    对所述第一胶体进行第二次预交联,并形成改性胶体。Pre-crosslinking the first colloid for the second time to form a modified colloid.
  3. 如权利要求2所述的制备方法,其中,所述第一次预交联的温度低于所述第二次预交联的温度。The preparation method according to claim 2, wherein the temperature of the first pre-crosslinking is lower than the temperature of the second pre-crosslinking.
  4. 如权利要求2所述的制备方法,其中,所述第一次预交联持续的时间低于所述第二次预交联持续的时间。The preparation method according to claim 2, wherein the duration of the first pre-crosslinking is lower than the duration of the second pre-crosslinking.
  5. 如权利要求2所述的制备方法,其中,所述第一胶体的预交联度不大于所述改性胶体的预交联度,所述第一胶体的预交联度与所述改性胶体的预交联度之间的差值为A,其中,A满足:10%≤A≤50%。The preparation method according to claim 2, wherein, the degree of pre-crosslinking of the first colloid is not greater than the degree of pre-crosslinking of the modified colloid, and the degree of pre-crosslinking of the first colloid is different from that of the modified colloid. The difference between the pre-crosslinking degrees of the colloids is A, where A satisfies: 10%≤A≤50%.
  6. 如权利要求2所述的制备方法,其中,所述对所述初始胶体进行第一次预交联,并形成第一胶体之后包括:The preparation method according to claim 2, wherein said initial colloid is pre-crosslinked for the first time, and after forming the first colloid, it comprises:
    将所述压塑板放置在所述光源板上并预模压。The compression molded board is placed on the light source board and pre-molded.
  7. 如权利要求6所述的制备方法,其中,所述压塑板两侧表面分别设有多个压模槽。The preparation method according to claim 6, wherein a plurality of molding grooves are respectively provided on the two side surfaces of the compression molding board.
  8. 如权利要求6所述的制备方法,其中,所述将所述压塑板放置在所述光源板上并预模压的步骤中,所述压塑板与所述基板之间的间距不小于零。The preparation method according to claim 6, wherein, in the step of placing the compression-molded plate on the light source plate and pre-molding, the distance between the compression-molded plate and the substrate is not less than zero .
  9. 如权利要求1所述的制备方法,其中,所述固化所述目标胶体以形成透镜中包括:The preparation method according to claim 1, wherein said curing said target colloid to form a lens comprises:
    使用紫外灯照射所述光源板。The light source plate is irradiated with a UV lamp.
  10. 如权利要求1所述的制备方法,其中,所述固化所述目标胶体以形成透镜中包括:The preparation method according to claim 1, wherein said curing said target colloid to form a lens comprises:
    使用加热炉烘烤所述光源板。A heating furnace is used to bake the light source plate.
  11. 如权利要求1所述的制备方法,其中,所述固化所述目标胶体以形成透镜中包括:The preparation method according to claim 1, wherein said curing said target colloid to form a lens comprises:
    使用加热炉烘烤所述光源板,所述加热炉的烘烤温度为100℃至150℃。A heating furnace is used to bake the light source plate, and the baking temperature of the heating furnace is 100°C to 150°C.
  12. 如权利要求1所述的制备方法,其中,所述初始胶体的折射率为B,B满足:1.2≤B≤1.8。The preparation method according to claim 1, wherein the refractive index of the initial colloid is B, and B satisfies: 1.2≤B≤1.8.
  13. 如权利要求1所述的制备方法,其中,所述微透镜包括折射式透镜或反射式透镜中的至少一者。The manufacturing method according to claim 1, wherein the microlens comprises at least one of a refractive lens or a reflective lens.
  14. 如权利要求1所述的制备方法,其中,所述将所述压塑板放置在所述光源板上并模压之前包括:The preparation method according to claim 1, wherein, before placing the compression-molded plate on the light source plate and molding it comprises:
    在每一所述压模槽喷淋分离剂。A release agent is sprayed in each of the die grooves.
  15. 一种显示面板,其中,所述显示面板采用的制备方法包括:A display panel, wherein, the preparation method adopted by the display panel includes:
    提供光源板及压塑板,所述光源板的基板上阵列设置有多个发光芯片,所述压塑板至少一侧表面上设有多个压模槽,多个所述压模槽与多个所述发光芯片一一对应设置;A light source board and a compression molded board are provided. A plurality of light-emitting chips are arrayed on the substrate of the light source board. A plurality of molded grooves are provided on at least one side of the pressure molded board. The light-emitting chips are set in one-to-one correspondence;
    在每一所述发光芯片上点胶,并形成初始胶体;dispensing glue on each of the light-emitting chips, and forming an initial glue;
    对所述初始胶体预交联处理,以形成改性胶体;Pre-crosslinking the initial colloid to form a modified colloid;
    将所述压塑板放置在所述光源板上并模压,使所述改性胶体形成目标胶体;placing the compression-molded plate on the light source plate and molding it, so that the modified colloid forms a target colloid;
    固化所述目标胶体以形成微透镜。The target colloid is cured to form microlenses.
  16. 如权利要求15所述的显示面板,其中,所述对所述初始胶体预交联处理,以形成改性胶体中包括:The display panel according to claim 15, wherein the pre-crosslinking treatment of the initial colloid to form a modified colloid includes:
    对所述初始胶体进行第一次预交联,并形成第一胶体;Pre-crosslinking the initial colloid for the first time to form the first colloid;
    对所述第一胶体进行第二次预交联,并形成改性胶体。Pre-crosslinking the first colloid for the second time to form a modified colloid.
  17. 如权利要求16所述的显示面板,其中,所述第一胶体的预交联度不大于所述改性胶体的预交联度,所述第一胶体的预交联度与所述改性胶体的预交联度之间的差值为A,其中,A满足:10%≤A≤50%。The display panel according to claim 16, wherein the degree of pre-crosslinking of the first colloid is not greater than the degree of pre-crosslinking of the modified colloid, and the degree of pre-crosslinking of the first colloid is the same as that of the modified colloid. The difference between the pre-crosslinking degrees of the colloids is A, where A satisfies: 10%≤A≤50%.
  18. 如权利要求16所述的显示面板,其中,所述对所述初始胶体进行第一次预交联,并形成第一胶体之后包括:The display panel according to claim 16, wherein, after performing the first pre-crosslinking on the initial colloid and forming the first colloid, it comprises:
    将所述压塑板放置在所述光源板上并预模压。The compression molded board is placed on the light source board and pre-molded.
  19. 如权利要求15所述的显示面板,其中,所述固化所述目标胶体以形成透镜中包括:The display panel according to claim 15, wherein said curing said target colloid to form a lens comprises:
    使用紫外灯照射所述光源板;和/或irradiating the light source panel with an ultraviolet lamp; and/or
    使用加热炉烘烤所述光源板。A heating furnace is used to bake the light source plate.
  20. 如权利要求15所述的显示面板,其中,所述初始胶体的折射率为B,B满足:1.2≤B≤1.8。The display panel according to claim 15, wherein the refractive index of the initial colloid is B, and B satisfies: 1.2≤B≤1.8.
PCT/CN2022/138450 2022-02-28 2022-12-12 Display panel and preparation method therefor WO2023160132A1 (en)

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