WO2023159784A1 - Flexible substrate coating device and coating method - Google Patents

Flexible substrate coating device and coating method Download PDF

Info

Publication number
WO2023159784A1
WO2023159784A1 PCT/CN2022/094850 CN2022094850W WO2023159784A1 WO 2023159784 A1 WO2023159784 A1 WO 2023159784A1 CN 2022094850 W CN2022094850 W CN 2022094850W WO 2023159784 A1 WO2023159784 A1 WO 2023159784A1
Authority
WO
WIPO (PCT)
Prior art keywords
coating
roller
chamber
substrate
heating
Prior art date
Application number
PCT/CN2022/094850
Other languages
French (fr)
Chinese (zh)
Inventor
程毅
周高阳
李学法
张国平
Original Assignee
江阴纳力新材料科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江阴纳力新材料科技有限公司 filed Critical 江阴纳力新材料科技有限公司
Publication of WO2023159784A1 publication Critical patent/WO2023159784A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/562Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks for coating elongated substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/54Controlling or regulating the coating process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/564Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/58After-treatment
    • C23C14/5806Thermal treatment

Definitions

  • the invention relates to the technical field of film coating, in particular to a flexible substrate film coating device and a film coating method.
  • a flexible substrate coating device comprising a vacuum chamber, a partition, an unwinding roller, a heating element, a coating roller, a coating member and a winding roller, the partition is located in the vacuum chamber for the vacuum chamber Divided into a heating chamber and a coating chamber; the partition is provided with a first through hole and a second through hole, the first through hole is used for transferring the substrate from the heating chamber to the coating chamber, the The second through hole is used for transporting the substrate from the coating chamber to the heating chamber;
  • the unwinding roller, the heating element and the winding roller are located in the heating chamber, the unwinding roller is used to unwind the substrate, and the heating element is used to heat the substrate in the heating chamber,
  • the winding roller is used for winding the base material
  • the coating roller and the coating member are located in the coating chamber, and the coating member is close to the coating roller for coating the substrate on the surface of the coating roller, thereby forming a thin film coating on the surface of the substrate.
  • the flexible substrate coating device further includes a cooling element, the cooling element is located in the coating chamber, and the cooling element is used for cooling the water vapor in the coating chamber.
  • the flexible substrate coating device further includes a coating baffle, the coating baffle is located inside the coating chamber and is arranged between the coating roller and the coating applicator, and the coating baffle is A coating opening is provided on the plate, the coating roller is located at the coating opening, and the coating material formed by the coating member escapes from the coating opening to the substrate surface on the coating roller.
  • the diameter of the coating opening gradually increases.
  • the coating baffle divides the coating chamber into a cooling chamber and a plating chamber, the cooling member is located in the cooling chamber, and the plating member is located in the plating chamber.
  • the heating element is a hollow heating tube, and a heating medium is installed in the hollow heating tube.
  • the flexible substrate coating device further includes a heating roller, the heating roller is located in the heating chamber, and the heating roller is located between the coating roller and the take-up roller for heating after coating , The substrate before receiving.
  • a flexible substrate coating method using the flexible substrate coating device described in any of the above embodiments, the flexible substrate coating method includes the following steps:
  • the base material is unwound by the unwinding roller, the base material passes through the first through hole, the coating roller, and the second through hole in sequence, and then the base material is wound up by the winding roller.
  • the temperature of the substrate in the heating chamber is controlled by the heating element to be 20°C to 100°C.
  • the temperature of the substrate on the surface of the coating roller is controlled to be -30°C to 30°C; and/or,
  • the flexible substrate coating device also includes a heating roller, the heating roller is located in the heating chamber, the heating roller is located between the coating roller and the winding roller, and the temperature of the substrate on the surface of the heating roller is controlled.
  • the temperature is 30°C to 120°C.
  • the above flexible substrate coating device includes a vacuum chamber, a partition, an unwinding roller, a heating element, a coating roller, a coating element and a winding roller, and the partition is located in the vacuum chamber to separate the vacuum chamber into a heating chamber and a coating chamber;
  • the separator is provided with a first through hole and a second through hole, the first through hole is used for transferring the substrate from the heating chamber to the coating chamber, and the second through hole is used for transferring the substrate from the coating chamber to the heating chamber.
  • the unwinding roller, the heating element and the winding roller are located in the heating chamber, the unwinding roller is used for unwinding the substrate, the heating element is used for heating the substrate in the heating chamber, and the winding roller is used for winding the substrate.
  • the coating roller and the coating member are located in the coating chamber, and the coating member is close to the coating roller for coating the substrate on the surface of the coating roller, thereby forming a thin film coating on the surface of the substrate.
  • the substrate is discharged from the unwinding roller, it passes through the coating roller, and then is wound up on the winding roller.
  • the substrate is first heated in the heating chamber.
  • the heating process can have a good degassing effect on the substrate, which is conducive to improving the bonding force and bonding force between the thin film coating and the surface of the substrate during the coating process.
  • the degree of compactness thereby improving the uniformity of the thickness of the film coating on the surface of the substrate.
  • the substrate is transferred to the surface of the coating roller, and at this time, the formed coating material is transferred to the surface of the substrate through the action of the coating member, and then a film is deposited on the surface of the substrate to form a thin film coating.
  • the substrate with the thin film coating on the surface enters the heating chamber again through the second through hole on the separator, and is heated again in the heating chamber. At this time, the continuous crystallization of the thin film coating can be effectively maintained and the compactness of the film can be improved.
  • the stress of the thin film coating can also be fully released, so that the internal stress of the thin film coating can better match the internal stress of the substrate, which is conducive to improving the quality of the thin film coating and further improving the uniformity of the thickness of the thin film coating on the surface of the substrate.
  • the substrate with thin film coating on the surface is reheated in the heating chamber, the substrate is wound up on the winding roller to complete the coating and winding of the flexible substrate.
  • the above-mentioned flexible substrate coating device can effectively improve the uniformity of the thickness of the film coating on the surface of the substrate on the one hand, and can also control the temperature at each stage in the coating process to effectively maintain and improve the thickness of the film coating on the surface of the substrate.
  • the thin film coating can be continuously crystallized, the compactness and quality of the thin film coating can be improved, and the crystallization can be continued during the coating process, avoiding an additional crystallization process And flow time to improve the efficiency of coating processing.
  • the coating device for flexible substrates also includes a cooling element, which is located in the coating chamber, and is used for cooling water vapor in the coating chamber.
  • a cooling element which is located in the coating chamber, and is used for cooling water vapor in the coating chamber.
  • the substrate After the substrate is heated and degassed in the heating chamber, the substrate enters the coating chamber through the first through hole on the partition plate.
  • the water vapor in the coating chamber can be condensed by the cooling effect of the cooling element in the coating chamber.
  • the water can be condensed.
  • the vapor condenses into solid ice, which removes the water vapor in the coating chamber.
  • Avoiding the movement of water vapor in the coating chamber will adversely affect the vacuum effect of the coating chamber, thereby enabling the substrate to be stably coated in the coating chamber, and further improving the bonding force and density between the thin film coating and the surface of the substrate during the coating process.
  • the above flexible substrate coating method adopts the above flexible substrate coating device, and the flexible substrate coating method includes the following steps: unwinding the substrate through an unwinding roller, making the substrate sequentially pass through the first through hole, the coating roller, the second Two through holes, and then the substrate is rewound by the rewinding roller.
  • the flexible substrate coating method above can effectively improve the uniformity of the film coating thickness on the surface of the flexible substrate, improve the bonding force between the film coating and the substrate surface, improve the quality of the film coating, and improve the processing efficiency of the flexible substrate coating.
  • FIG. 1 is a schematic structural view of such a flexible substrate coating device according to an embodiment of the present invention.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
  • an embodiment of the present invention provides a flexible substrate coating device 100 .
  • the flexible substrate coating device 100 includes a vacuum chamber, a partition 101, an unwinding roll 102, a heating element 103, a coating roll 105, a plating part 106, and a take-up roll 107, and the partition 101 is located in the vacuum chamber for turning the vacuum chamber Divided into a heating chamber 108 and a coating chamber; the partition 101 is provided with a first through hole and a second through hole, the first through hole is used for transferring the substrate from the heating chamber 108 to the coating chamber, and the second through hole is used for supplying The substrate is transferred from the coating chamber to the heating chamber 108 .
  • the unwinding roller 102, the heating element 103 and the winding roller 107 are located in the heating chamber 108, the unwinding roller 102 is used for unwinding the substrate, the heating element 103 is used for heating the substrate in the heating chamber 108, and the winding roller 107 is used for Rewind the substrate.
  • the coating roller 105 and the coating member 106 are located in the coating chamber. The coating member 106 is close to the coating roller 105 for coating the substrate on the surface of the coating roller 105 , thereby forming a thin film coating on the surface of the substrate.
  • the substrate 200 is discharged from the unwinding roller 102 , it passes through the coating roller 105 and is then wound up on the winding roller 107 .
  • the substrate is first heated in the heating chamber 108.
  • the heating process can have a good degassing effect on the substrate, which is conducive to improving the bonding between the thin film coating and the surface of the substrate during the coating process. Strength and compactness, thereby improving the uniformity of the thickness of the thin film coating on the surface of the substrate.
  • the base material is transported to the surface of the coating roller 105, at this moment, the coating material 113 formed is delivered to the base material surface by the effect of the plating member 106, and then deposited on the base material surface to form a film, forming Thin film coating.
  • the substrate with the thin film coating on the surface enters the heating chamber 108 again through the second through hole on the partition 101, and is heated again in the heating chamber 108. At this time, the continuous crystallization of the thin film coating can be effectively maintained.
  • the stress of the thin-film coating can also be fully released, so that the internal stress of the thin-film coating can better match the internal stress of the substrate, which is conducive to improving the quality of the thin-film coating and further improving the uniformity of the thickness of the thin-film coating on the surface of the substrate.
  • the substrate with thin-film coating formed on its surface is heated again in the heating chamber 108, the substrate is wound up on the winding roller 107 to complete the coating and winding of the flexible substrate.
  • the medium-flexible substrate coating device 100 of this embodiment can effectively improve the uniformity of the film coating thickness on the surface of the substrate on the one hand, and can also control the temperature at each stage in the coating process to effectively maintain and improve the thin film coating.
  • the bonding force on the surface of the substrate makes the thin film coating on the surface of the substrate difficult to fall off.
  • the flexible substrate coating device 100 is used to coat the flexible substrate, the thin film coating can be continuously crystallized, the quality of the thin film coating can be improved, and the efficiency of the coating process can also be improved.
  • the plating member 106 may be, but not limited to, a vacuum evaporation plating member, a vacuum sputtering plating member, and a vacuum ion plating member.
  • the coating material 113 can be formed through the action of the coating member 106, and the coating material 113 can be a material formed by hitting the target, and then form a thin film coating on the surface of the substrate.
  • the appropriate target can be selected according to the coating requirements, and then a thin film coating that meets the requirements can be formed on the surface of the substrate.
  • the flexible substrate coating device 100 further includes a cooling element 104 located in the coating chamber, and the cooling element 104 is used to cool water vapor in the coating chamber.
  • the cooling element 104 is used to cool water vapor in the coating chamber.
  • the substrate After the substrate is heated and degassed in the heating chamber 103, the substrate enters the coating chamber through the first through hole on the partition plate 101.
  • the water vapor in the coating chamber can be condensed by the cooling effect of the cooling element in the coating chamber.
  • the function of the component can condense the water vapor into solid ice, and then remove the water vapor in the coating chamber.
  • Avoiding the movement of water vapor in the coating chamber will adversely affect the vacuum effect of the coating chamber, thereby enabling the substrate to be stably coated in the coating chamber, and further improving the bonding force and density between the thin film coating and the surface of the substrate during the coating process.
  • the flexible substrate coating device 100 also includes a coating baffle 111, the coating baffle 111 is located inside the coating chamber and is arranged between the coating roller 105 and the coating member 106, and the coating baffle 111 is provided with The coating opening 112 , the coating roller 105 is located at the coating opening 112 , the coating material 113 formed by the coating member 106 escapes from the coating opening 112 to the substrate surface on the coating roller 105 .
  • the material on the surface of the target is knocked out by the action of the coating member 106 to form a coating material 113, and the coating material 113 escapes to the surface of the substrate on the coating roller 105, and then deposits on the surface of the substrate to form a thin film coating.
  • the coating material 113 escapes from the coating opening 112 to the substrate surface on the coating roller 105 .
  • the excess coating material 113 can be intercepted by the coating baffle 111 , which can improve the accuracy of deposition of the coating material 113 on the surface of the substrate.
  • the coating material 113 intercepted by the coating baffle plate 111 can be recycled to improve the utilization rate of the coating material 113 .
  • recycling the precious metal through the setting of the coating baffle 111 can effectively reduce the cost of the coating process.
  • the diameter of the coating opening 112 gradually increases.
  • the coating material 113 formed by the coating member 106 can fully act on the surface of the substrate exposed from the coating opening 112, which is beneficial to further improving the uniformity of the thickness of the thin film coating on the surface of the substrate.
  • the coating baffle 111 divides the coating chamber into a cooling chamber 109 and a plating chamber 110 , the cooling member 104 is located in the cooling chamber 109 , and the plating member 106 is located in the plating chamber 110 .
  • the coating baffle plate 111 divides the coating chamber into a cooling chamber 109 and a plating chamber 110, that is, the cooling of the substrate and the coating of the substrate can be carried out separately by the coating, so as to avoid the gap between the coating member 106 and the cooling member 104. interfere with each other.
  • the heating element 103 is a hollow heating tube, and a heating medium is installed in the hollow heating tube.
  • the substrate in the heating chamber 108 can be heated stably, and the temperature of the substrate can be controlled conveniently.
  • the temperature of the substrate in the heating chamber 108 is controlled to be 20°C to 100°C, for example, the temperature of the substrate in the heating chamber 108 is controlled to be 20°C, 25°C, 30°C, 35°C, 40°C, 45°C, 50°C, 55°C, 60°C, 65°C, 70°C, 75°C, 80°C, 85°C, 90°C, 95°C or 100°C.
  • the temperature of the substrate in the heating chamber 108 can also be controlled to other temperature values within the range of 20°C to 100°C.
  • the shape of the heating element 103 is serpentine. At this time, the serpentine heating element 103 can exhibit a more uniform heating effect, which facilitates sufficient heating of the heating chamber 108 and keeps the substrate in the heating chamber 108 in a stable temperature atmosphere, which is beneficial to improving the heating effect.
  • the cooling element 104 is a hollow cooling tube, and a cooling medium is installed in the hollow cooling tube.
  • the hollow cooling tube and the cooling medium the water vapor in the coating chamber can be cooled stably, and the temperature of the water vapor can be controlled conveniently.
  • the temperature in the coating chamber is controlled to be below -100°C.
  • the temperature in the coating chamber is controlled to be -100°C to -150°C.
  • control the temperature in the coating chamber to -100°C, -105°C, -110°C, -115°C, -120°C, -125°C, -130°C, -135°C, -140°C, -145°C or -150°C °C.
  • the cooling element 104 when used to cool the water vapor in the coating chamber, the temperature in the coating chamber can also be controlled to other temperature values below -100°C. Further, the shape of the cooling element 104 is serpentine.
  • the serpentine cooling member 104 can exhibit a more uniform cooling effect, which is convenient for fully cooling the coating chamber, and keeps the substrate in the coating chamber in a stable temperature atmosphere, which is beneficial to improve the cooling effect.
  • the hollow cooling pipe is a copper pipe.
  • the coating roller 105 is a coating roller 105 with a heating function.
  • the coating roller 105 is provided with a heating assembly for heating the substrate on the coating roller 105 surface.
  • the temperature of the base material on the surface of the coating roller 105 is controlled to be -30°C to 30°C.
  • the temperature of the substrate on the surface of the coating roller 105 is controlled to be -30°C, -25°C, -20°C, -15°C, -10°C, 0°C, 5°C, 10°C, 15°C, 20°C, 20°C or 30°C.
  • the temperature of the substrate on the surface of the coating roller 105 when the temperature of the substrate on the surface of the coating roller 105 is controlled through the heating function of the coating roller 105, the temperature of the substrate on the surface of the coating roller 105 can also be controlled to be other temperature values within the range of -30°C to 30°C .
  • the first through hole communicates with the second through hole.
  • the flexible substrate coating device 100 further includes a heating roller 114, the heating roller 114 is located in the heating chamber 108, and the heating roller 114 is located between the coating roller 105 and the take-up roller 107 for heating and winding after coating. Substrate before material.
  • the setting of the heating roller 114 can better release the stress of the thin film coating, better balance the internal stress between the thin film coating and the substrate, and improve the quality of the thin film coating.
  • the temperature of the substrate on the surface of the heating roller 114 is controlled to be 30° C. to 120° C. by the heating roller 114 .
  • the temperature of the substrate on the surface of the heating roller 114 is controlled by the heating roller 114 to be 30° C., 35° C., 40° C., 45° C., 50° C., 55° C., 60° C., 65° C., 70° C., 75° C., 80° C. °C, 85°C, 90°C, 95°C, 100°C, 105°C, 110°C, 115°C or 120°C. It can be understood that, the temperature of the substrate on the surface of the heating roller 114 controlled by the heating roller 114 may also be other temperature values within the range of 30°C to 120°C.
  • the flexible substrate coating device 100 also includes a temperature sensor 115, the temperature sensor 115 is located in the heating chamber 108 and/or the coating chamber, and the temperature sensor 115 is used to detect the temperature of the substrate in the heating chamber 108 and/or the coating chamber temperature.
  • the temperature of the heating chamber 108 and/or the substrate in the coating chamber can be conveniently detected by setting the temperature sensor 115 , so as to monitor the coating process.
  • the 2 temperature sensors 115 are located at the unwinding roller 102 and the winding roller 107 respectively for the substrates of the unwinding. and the temperature of the received substrate is detected.
  • the number of temperature sensors 115 can also be other values.
  • the number of temperature sensors 115 is 1 to 10, for example, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 and so on.
  • the position of the temperature sensor 115 can be set in an appropriate position of the heating chamber 108 and/or the coating chamber according to the temperature measurement requirements.
  • the flexible substrate coating device 100 further includes a material guide roller 116 located in the heating chamber 108 and/or the coating chamber, and the material guide roller 116 is used to conduct the substrate.
  • the conveying direction of the substrate can be effectively controlled by setting the guide roller 116 .
  • there are ten material guide rollers 116 in the flexible substrate coating device 100 shown in FIG. 1 .
  • the number and position of the material guide rollers 116 can also be properly set according to actual transmission requirements.
  • Still another embodiment of the present invention provides a method for coating a flexible substrate.
  • the flexible centralized coating method adopts the above-mentioned flexible substrate coating device 100, and the flexible substrate coating method includes the following steps: unwinding the substrate through the unwinding roller 102, so that the substrate passes through the first through hole, coating roller 105, The second through hole, and then the base material is wound up by the winding roller 107 .
  • the flexible substrate coating method can effectively improve the uniformity of the film coating thickness on the surface of the flexible substrate, improve the bonding force between the film coating and the substrate surface, improve the quality of the film coating, and improve the processing efficiency of the flexible substrate coating.
  • the temperature of the substrate in the heating chamber 108 is controlled by the heating element 103 to be 20°C-100°C.
  • the temperature of the substrate in the heating chamber 108 is controlled to be 20°C, 25°C, 30°C, 35°C, 40°C, 45°C, 50°C, 55°C, 60°C, 65°C, 70°C, 75°C, 80°C , 85°C, 90°C, 95°C or 100°C.
  • the heating element 103 when used to heat the substrate in the heating chamber 108, the temperature of the substrate in the heating chamber 108 can also be controlled to other temperature values within the range of 20°C to 100°C.
  • the temperature in the coating chamber is controlled by the cooling element 104 to be below -100°C.
  • the temperature in the coating chamber is controlled to be -100°C to -150°C.
  • control the temperature in the coating chamber to -100°C, -105°C, -110°C, -115°C, -120°C, -125°C, -130°C, -135°C, -140°C, -145°C or -150°C °C.
  • the cooling element 104 is used to cool the water vapor in the coating chamber
  • the temperature of the water vapor in the coating chamber can also be controlled to be other temperature values below -100°C.
  • the temperature of the substrate on the surface of the coating roller 105 is controlled by the coating roller 105 to be -30°C to 30°C.
  • the temperature of the substrate on the surface of the coating roller 105 is controlled to be -30°C, -25°C, -20°C, -15°C, -10°C, 0°C, 5°C, 10°C, 15°C, 20°C, 20°C or 30°C.
  • the temperature of the substrate on the surface of the coating roller 105 when the temperature of the substrate on the surface of the coating roller 105 is controlled through the heating function of the coating roller 105, the temperature of the substrate on the surface of the coating roller 105 can also be controlled to be other temperature values within the range of -30°C to 30°C .
  • the temperature of the substrate on the surface of the heating roller 114 is controlled by the heating roller 114 to be 30° C. to 120° C.
  • the temperature of the substrate on the surface of the heating roller 114 is controlled by the heating roller 114 to be 30° C., 35° C., 40° C., 45° C., 50° C., 55° C., 60° C., 65° C., 70° C., 75° C., 80° C. °C, 85°C, 90°C, 95°C, 100°C, 105°C, 110°C, 115°C or 120°C.
  • the temperature of the substrate on the surface of the heating roller 114 controlled by the heating roller 114 may also be other temperature values within the range of 30°C to 120°C.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

The present invention relates to a flexible substrate coating device and coating method. The flexible substrate coating device comprises a vacuum chamber, a partition plate, an unwinding roller, a heating member, a coating roller, a plating member and a winding roller. The partition plate is located in the vacuum chamber and used for dividing the vacuum chamber into a heating chamber and a coating chamber; the partition plate is provided with a first through hole and a second through hole, the first through hole is used for a substrate to be conveyed from the heating chamber to the coating chamber, and the second through hole is used for the substrate to be conveyed from the coating chamber to the heating chamber. The unwinding roller, the heating member and the winding roller are located in the heating chamber, the unwinding roller is used for unwinding the substrate, the heating member is used for heating the substrate in the heating chamber, and the winding roller is used for winding the substrate. The coating roller and the plating member are located in the coating chamber, and the plating member is close to the coating roller and used for plating the substrate on the surface of the coating roller, thereby forming a thin film coating on the surface of the substrate. By using the device, the adhesion, compactness and thickness uniformity of the thin film coating on the surface of the substrate can be improved.

Description

柔性基材镀膜装置以及镀膜方法Flexible substrate coating device and coating method 技术领域technical field
本发明涉及镀膜技术领域,尤其是涉及一种柔性基材镀膜装置以及镀膜方法。The invention relates to the technical field of film coating, in particular to a flexible substrate film coating device and a film coating method.
背景技术Background technique
随着材料加工技术的不断提高,在柔性基材表面镀制薄膜赋予柔性基材相应的性能已经得到了广泛的应用。在柔性基材表面镀制薄膜的过程中,由于柔性基材和薄膜往往是不同的材料,因此在柔性基材表面镀制薄膜时容易出现薄膜镀层厚度均匀性差、附着力、致密性差等问题。With the continuous improvement of material processing technology, coating thin films on the surface of flexible substrates to endow flexible substrates with corresponding properties has been widely used. In the process of coating thin films on the surface of flexible substrates, since flexible substrates and films are often made of different materials, problems such as poor uniformity of film coating thickness, poor adhesion, and poor compactness are prone to occur when coating thin films on the surface of flexible substrates.
发明内容Contents of the invention
基于此,有必要提供一种能够提高柔性基材表面薄膜镀层附着力、致密性、厚度均匀性的镀膜装置以及镀膜方法。Based on this, it is necessary to provide a coating device and a coating method that can improve the adhesion, compactness, and thickness uniformity of the thin film coating on the surface of the flexible substrate.
为解决以上技术问题,本发明的技术方案为:For solving above technical problem, technical scheme of the present invention is:
一种柔性基材镀膜装置,包括真空室、隔板、放卷辊、加热件、镀膜辊、施镀件以及收卷辊,所述隔板位于所述真空室内以用于将所述真空室分隔为加热室和镀膜室;所述隔板上设有第一通孔和第二通孔,所述第一通孔用于供基材自所述加热室传输至所述镀膜室,所述第二通孔用于供基材自所述镀膜室传输至所述加热室;A flexible substrate coating device, comprising a vacuum chamber, a partition, an unwinding roller, a heating element, a coating roller, a coating member and a winding roller, the partition is located in the vacuum chamber for the vacuum chamber Divided into a heating chamber and a coating chamber; the partition is provided with a first through hole and a second through hole, the first through hole is used for transferring the substrate from the heating chamber to the coating chamber, the The second through hole is used for transporting the substrate from the coating chamber to the heating chamber;
所述放卷辊、所述加热件以及所述收卷辊位于所述加热室,所述放卷辊用于对基材放卷,所述加热件用于加热所述加热室内的基材,所述收卷辊用于对 基材收卷;The unwinding roller, the heating element and the winding roller are located in the heating chamber, the unwinding roller is used to unwind the substrate, and the heating element is used to heat the substrate in the heating chamber, The winding roller is used for winding the base material;
所述镀膜辊和所述施镀件位于所述镀膜室,所述施镀件靠近所述镀膜辊以用于对所述镀膜辊表面的基材施镀,进而在基材表面形成薄膜镀层。The coating roller and the coating member are located in the coating chamber, and the coating member is close to the coating roller for coating the substrate on the surface of the coating roller, thereby forming a thin film coating on the surface of the substrate.
在其中一个实施例中,柔性基材镀膜装置还包括冷却件,所述冷却件位于所述镀膜室,所述冷却件用于冷却所述镀膜室内的水蒸气。In one embodiment, the flexible substrate coating device further includes a cooling element, the cooling element is located in the coating chamber, and the cooling element is used for cooling the water vapor in the coating chamber.
在其中一个实施例中,柔性基材镀膜装置还包括镀膜挡板,所述镀膜挡板位于所述镀膜室的内部且设于所述镀膜辊和所述施镀件之间,所述镀膜挡板上设有镀膜开口,所述镀膜辊位于所述镀膜开口处,所述施镀件形成的镀层材料自所述镀膜开口处逸出至所述镀膜辊上的基材表面。In one of the embodiments, the flexible substrate coating device further includes a coating baffle, the coating baffle is located inside the coating chamber and is arranged between the coating roller and the coating applicator, and the coating baffle is A coating opening is provided on the plate, the coating roller is located at the coating opening, and the coating material formed by the coating member escapes from the coating opening to the substrate surface on the coating roller.
在其中一个实施例中,在从所述镀膜辊到所述施镀件的方向上,所述镀膜开口的口径逐渐增大。In one of the embodiments, in the direction from the coating roller to the coating applicator, the diameter of the coating opening gradually increases.
在其中一个实施例中,所述镀膜挡板将所述镀膜室分隔为冷却室和施镀室,所述冷却件位于所述冷却室内,所述施镀件位于所述施镀室内。In one of the embodiments, the coating baffle divides the coating chamber into a cooling chamber and a plating chamber, the cooling member is located in the cooling chamber, and the plating member is located in the plating chamber.
在其中一个实施例中,所述加热件为中空加热管,所述中空加热管内装有加热介质。In one of the embodiments, the heating element is a hollow heating tube, and a heating medium is installed in the hollow heating tube.
在其中一个实施例中,柔性基材镀膜装置还包括加热辊,所述加热辊位于所述加热室,所述加热辊位于所述镀膜辊和所述收卷辊之间以用于加热镀膜之后、收料之前的基材。In one of the embodiments, the flexible substrate coating device further includes a heating roller, the heating roller is located in the heating chamber, and the heating roller is located between the coating roller and the take-up roller for heating after coating , The substrate before receiving.
一种柔性基材镀膜方法,采用上述任一实施例中所述的柔性基材镀膜装置,所述柔性基材镀膜方法包括如下步骤:A flexible substrate coating method, using the flexible substrate coating device described in any of the above embodiments, the flexible substrate coating method includes the following steps:
通过所述放卷辊对基材放卷,使基材依次穿过所述第一通孔、所述镀膜辊、所述第二通孔,然后通过所述收卷辊对基材收卷。The base material is unwound by the unwinding roller, the base material passes through the first through hole, the coating roller, and the second through hole in sequence, and then the base material is wound up by the winding roller.
在其中一个实施例中,通过所述加热件控制所述加热室内的基材的温度为 20℃℃~100℃。In one of the embodiments, the temperature of the substrate in the heating chamber is controlled by the heating element to be 20°C to 100°C.
在其中一个实施例中,控制所述镀膜辊表面的基材的温度为-30℃~30℃;和/或,In one of the embodiments, the temperature of the substrate on the surface of the coating roller is controlled to be -30°C to 30°C; and/or,
所述柔性基材镀膜装置还包括加热辊,所述加热辊位于所述加热室,所述加热辊位于所述镀膜辊和所述收卷辊之间,控制所述加热辊表面的基材的温度为30℃~120℃。The flexible substrate coating device also includes a heating roller, the heating roller is located in the heating chamber, the heating roller is located between the coating roller and the winding roller, and the temperature of the substrate on the surface of the heating roller is controlled. The temperature is 30°C to 120°C.
上述柔性基材镀膜装置包括真空室、隔板、放卷辊、加热件、镀膜辊、施镀件以及收卷辊,隔板位于真空室内以用于将真空室分隔为加热室和镀膜室;隔板上设有第一通孔和第二通孔,第一通孔用于供基材自加热室传输至镀膜室,第二通孔用于供基材自镀膜室传输至加热室。放卷辊、加热件以及收卷辊位于加热室,放卷辊用于对基材放卷,加热件用于加热加热室内的基材,收卷辊用于对基材收卷。镀膜辊和施镀件位于镀膜室,施镀件靠近镀膜辊以用于对镀膜辊表面的基材施镀,进而在基材表面形成薄膜镀层。在该柔性基材镀膜装置中,当基材由放卷辊放料出来之后,通过镀膜辊,然后在收卷辊上收卷。在此过程中,基材先在加热室内被加热,此时加热过程中能够对基材起到良好的除气效果,这样有利于提高镀膜过程中薄膜镀层与基材表面之间的结合力和致密程度,进而提高基材表面薄膜镀层厚度的均匀性。然后随着基材的进一步传输,基材传输到镀膜辊的表面,此时通过施镀件的作用将形成的镀层材料传递到基材表面,进而在基材表面沉积成膜,形成薄膜镀层。当镀膜完成之后,表面形成有薄膜镀层的基材通过隔板上的第二通孔再次进入加热室内,在加热室内再次加热,此时能够有效保持薄膜镀层的持续晶化,提升薄膜的致密性,薄膜镀层的应力也能够得到充分释放,使薄膜镀层的内应力与基材的内应力更好地相匹配,有利于提高薄膜镀层的品质,进一步改善基材表面薄膜镀层厚度的均匀性。当 表面形成有薄膜镀层的基材在加热室内被再次加热之后,基材在收卷辊上收卷,完成柔性基材的镀膜和收料。采用上述柔性基材镀膜装置,一方面能够有效提高基材表面薄膜镀层厚度的均匀性,另一方面还能够对镀膜过程中各阶段的温度进行控制,有效保持和提高薄膜镀层在基材表面的结合力,使基材表面的薄膜镀层不易脱落。同时,采用上述柔性基材镀膜装置对柔性基材进行镀膜时,可以使薄膜镀层保持持续晶化,提高薄膜镀层的致密性及品质,在镀制过程中持续晶化,避免了另行晶化流程和流转时间从而提高镀膜加工的效率。The above flexible substrate coating device includes a vacuum chamber, a partition, an unwinding roller, a heating element, a coating roller, a coating element and a winding roller, and the partition is located in the vacuum chamber to separate the vacuum chamber into a heating chamber and a coating chamber; The separator is provided with a first through hole and a second through hole, the first through hole is used for transferring the substrate from the heating chamber to the coating chamber, and the second through hole is used for transferring the substrate from the coating chamber to the heating chamber. The unwinding roller, the heating element and the winding roller are located in the heating chamber, the unwinding roller is used for unwinding the substrate, the heating element is used for heating the substrate in the heating chamber, and the winding roller is used for winding the substrate. The coating roller and the coating member are located in the coating chamber, and the coating member is close to the coating roller for coating the substrate on the surface of the coating roller, thereby forming a thin film coating on the surface of the substrate. In the flexible substrate coating device, after the substrate is discharged from the unwinding roller, it passes through the coating roller, and then is wound up on the winding roller. In this process, the substrate is first heated in the heating chamber. At this time, the heating process can have a good degassing effect on the substrate, which is conducive to improving the bonding force and bonding force between the thin film coating and the surface of the substrate during the coating process. The degree of compactness, thereby improving the uniformity of the thickness of the film coating on the surface of the substrate. Then, with the further transmission of the substrate, the substrate is transferred to the surface of the coating roller, and at this time, the formed coating material is transferred to the surface of the substrate through the action of the coating member, and then a film is deposited on the surface of the substrate to form a thin film coating. After the coating is completed, the substrate with the thin film coating on the surface enters the heating chamber again through the second through hole on the separator, and is heated again in the heating chamber. At this time, the continuous crystallization of the thin film coating can be effectively maintained and the compactness of the film can be improved. , the stress of the thin film coating can also be fully released, so that the internal stress of the thin film coating can better match the internal stress of the substrate, which is conducive to improving the quality of the thin film coating and further improving the uniformity of the thickness of the thin film coating on the surface of the substrate. After the substrate with thin film coating on the surface is reheated in the heating chamber, the substrate is wound up on the winding roller to complete the coating and winding of the flexible substrate. The above-mentioned flexible substrate coating device can effectively improve the uniformity of the thickness of the film coating on the surface of the substrate on the one hand, and can also control the temperature at each stage in the coating process to effectively maintain and improve the thickness of the film coating on the surface of the substrate. Strong binding force, so that the thin film coating on the surface of the substrate is not easy to fall off. At the same time, when the above-mentioned flexible substrate coating device is used to coat the flexible substrate, the thin film coating can be continuously crystallized, the compactness and quality of the thin film coating can be improved, and the crystallization can be continued during the coating process, avoiding an additional crystallization process And flow time to improve the efficiency of coating processing.
进一步地,柔性基材镀膜装置还包括冷却件,冷却件位于镀膜室,冷却件用于冷却镀膜室内的水蒸气。当基材在加热室加热除气之后,基材通过隔板上的第一通孔进入镀膜室,此时在镀膜室内通过冷却件的冷却作用可以使镀膜室内的水蒸气冷凝,比如可以将水蒸气冷凝成固态的冰,进而除去镀膜室内的水蒸气。避免水蒸气在镀膜室的运动给镀膜室的真空效果带来不利影响,进而可以使基材在镀膜室内稳定镀膜,进一步提高镀膜过程中薄膜镀层与基材表面之间的结合力和致密程度。Further, the coating device for flexible substrates also includes a cooling element, which is located in the coating chamber, and is used for cooling water vapor in the coating chamber. After the substrate is heated and degassed in the heating chamber, the substrate enters the coating chamber through the first through hole on the partition plate. At this time, the water vapor in the coating chamber can be condensed by the cooling effect of the cooling element in the coating chamber. For example, the water can be condensed. The vapor condenses into solid ice, which removes the water vapor in the coating chamber. Avoiding the movement of water vapor in the coating chamber will adversely affect the vacuum effect of the coating chamber, thereby enabling the substrate to be stably coated in the coating chamber, and further improving the bonding force and density between the thin film coating and the surface of the substrate during the coating process.
上述柔性基材镀膜方法,采用上述柔性基材镀膜装置,该柔性基材镀膜方法包括如下步骤:通过放卷辊对基材放卷,使基材依次穿过第一通孔、镀膜辊、第二通孔,然后通过收卷辊对基材收卷。上述柔性基材镀膜方法能够有效提高柔性基材表面薄膜镀层厚度的均匀性,提高薄膜镀层与基材表面的结合力,同时还能够改善薄膜镀层的品质,提高柔性基材镀膜的加工效率。The above flexible substrate coating method adopts the above flexible substrate coating device, and the flexible substrate coating method includes the following steps: unwinding the substrate through an unwinding roller, making the substrate sequentially pass through the first through hole, the coating roller, the second Two through holes, and then the substrate is rewound by the rewinding roller. The flexible substrate coating method above can effectively improve the uniformity of the film coating thickness on the surface of the flexible substrate, improve the bonding force between the film coating and the substrate surface, improve the quality of the film coating, and improve the processing efficiency of the flexible substrate coating.
附图说明Description of drawings
图1为本发明一实施例这种柔性基材镀膜装置的结构示意图。FIG. 1 is a schematic structural view of such a flexible substrate coating device according to an embodiment of the present invention.
图中标记说明:Instructions for marks in the figure:
100、柔性基材镀膜装置;101、隔板;102、放卷辊;103、加热件;104、冷却件;105、镀膜辊;106、施镀件;107、收卷辊;108、加热室;109、冷却室;110、施镀室;111、镀膜挡板;112、镀膜开口;113、镀层材料;114、加热辊;115、温度传感器;116、导料辊;200、基材。100. Flexible substrate coating device; 101. Separator; 102. Unwinding roller; 103. Heating element; 104. Cooling element; 105. Coating roller; 106. Plating element; 107. Rewinding roller; 108. Heating chamber 109, cooling chamber; 110, plating chamber; 111, coating baffle; 112, coating opening; 113, coating material; 114, heating roller; 115, temperature sensor; 116, guide roller; 200, substrate.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或 成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1,本发明一实施例提供了一种柔性基材镀膜装置100。该柔性基材镀膜装置100包括真空室、隔板101、放卷辊102、加热件103、镀膜辊105、施镀件106以及收卷辊107,隔板101位于真空室内以用于将真空室分隔为加热室108和镀膜室;隔板101上设有第一通孔和第二通孔,第一通孔用于供基材自加热室108传输至镀膜室,第二通孔用于供基材自镀膜室传输至加热室108。放卷辊102、加热件103以及收卷辊107位于加热室108,放卷辊102用于对基材放卷,加热件103用于加热加热室108内的基材,收卷辊107用于对基材收卷。镀膜辊105和施镀件106位于镀膜室施镀件106靠近镀膜辊105以用于对镀膜辊105表面的基材施镀,进而在基材表面形成薄膜镀层。Referring to FIG. 1 , an embodiment of the present invention provides a flexible substrate coating device 100 . The flexible substrate coating device 100 includes a vacuum chamber, a partition 101, an unwinding roll 102, a heating element 103, a coating roll 105, a plating part 106, and a take-up roll 107, and the partition 101 is located in the vacuum chamber for turning the vacuum chamber Divided into a heating chamber 108 and a coating chamber; the partition 101 is provided with a first through hole and a second through hole, the first through hole is used for transferring the substrate from the heating chamber 108 to the coating chamber, and the second through hole is used for supplying The substrate is transferred from the coating chamber to the heating chamber 108 . The unwinding roller 102, the heating element 103 and the winding roller 107 are located in the heating chamber 108, the unwinding roller 102 is used for unwinding the substrate, the heating element 103 is used for heating the substrate in the heating chamber 108, and the winding roller 107 is used for Rewind the substrate. The coating roller 105 and the coating member 106 are located in the coating chamber. The coating member 106 is close to the coating roller 105 for coating the substrate on the surface of the coating roller 105 , thereby forming a thin film coating on the surface of the substrate.
在本实施例的柔性基材镀膜装置100中,当基材200由放卷辊102放料出来之后,通过镀膜辊105,然后在收卷辊107上收卷。在此过程中,基材先在加热室108内被加热,此时加热过程中能够对基材起到良好的除气效果,这样有利于提高镀膜过程中薄膜镀层与基材表面之间的结合力和致密程度,进而提高基材表面薄膜镀层厚度的均匀性。然后随着基材的进一步传输,基材传输到镀膜辊105的表面,此时通过施镀件106的作用将形成的镀层材料113传递到基 材表面,进而在基材表面沉积成膜,形成薄膜镀层。当镀膜完成之后,表面形成有薄膜镀层的基材通过隔板101上的第二通孔再次进入加热室108内,在加热室108内再次加热,此时能够有效保持薄膜镀层的持续晶化,薄膜镀层的应力也能够得到充分释放,使薄膜镀层的内应力与基材的内应力更好地相匹配,有利于提高薄膜镀层的品质,进一步改善基材表面薄膜镀层厚度的均匀性。当表面形成有薄膜镀层的基材在加热室108内被再次加热之后,基材在收卷辊107上收卷,完成柔性基材的镀膜和收料。采用本实施例的中柔性基材镀膜装置100,一方面能够有效提高基材表面薄膜镀层厚度的均匀性,另一方面还能够对镀膜过程中各阶段的温度进行控制,有效保持和提高薄膜镀层在基材表面的结合力,使基材表面的薄膜镀层不易脱落。同时,采用该柔性基材镀膜装置100对柔性基材进行镀膜时,可以使薄膜镀层保持持续晶化,提高薄膜镀层的品质,而且还能够提高镀膜加工的效率。In the flexible substrate coating device 100 of this embodiment, after the substrate 200 is discharged from the unwinding roller 102 , it passes through the coating roller 105 and is then wound up on the winding roller 107 . During this process, the substrate is first heated in the heating chamber 108. At this time, the heating process can have a good degassing effect on the substrate, which is conducive to improving the bonding between the thin film coating and the surface of the substrate during the coating process. Strength and compactness, thereby improving the uniformity of the thickness of the thin film coating on the surface of the substrate. Then along with the further transmission of the base material, the base material is transported to the surface of the coating roller 105, at this moment, the coating material 113 formed is delivered to the base material surface by the effect of the plating member 106, and then deposited on the base material surface to form a film, forming Thin film coating. After the coating is completed, the substrate with the thin film coating on the surface enters the heating chamber 108 again through the second through hole on the partition 101, and is heated again in the heating chamber 108. At this time, the continuous crystallization of the thin film coating can be effectively maintained. The stress of the thin-film coating can also be fully released, so that the internal stress of the thin-film coating can better match the internal stress of the substrate, which is conducive to improving the quality of the thin-film coating and further improving the uniformity of the thickness of the thin-film coating on the surface of the substrate. After the substrate with thin-film coating formed on its surface is heated again in the heating chamber 108, the substrate is wound up on the winding roller 107 to complete the coating and winding of the flexible substrate. The medium-flexible substrate coating device 100 of this embodiment can effectively improve the uniformity of the film coating thickness on the surface of the substrate on the one hand, and can also control the temperature at each stage in the coating process to effectively maintain and improve the thin film coating. The bonding force on the surface of the substrate makes the thin film coating on the surface of the substrate difficult to fall off. At the same time, when the flexible substrate coating device 100 is used to coat the flexible substrate, the thin film coating can be continuously crystallized, the quality of the thin film coating can be improved, and the efficiency of the coating process can also be improved.
可以理解的是,施镀件106可以是但不限定为真空蒸发施镀件、真空溅射施镀件以及真空离子施镀件。通过施镀件106的作用可以形成镀层材料113,镀层材料113可以是靶材受击形成的材料,进而在基材的表面形成薄膜镀层。在实际镀膜过程中,可以根据镀膜要求选择合适的靶材,进而在基材表面形成满足要求的薄膜镀层。It can be understood that the plating member 106 may be, but not limited to, a vacuum evaporation plating member, a vacuum sputtering plating member, and a vacuum ion plating member. The coating material 113 can be formed through the action of the coating member 106, and the coating material 113 can be a material formed by hitting the target, and then form a thin film coating on the surface of the substrate. In the actual coating process, the appropriate target can be selected according to the coating requirements, and then a thin film coating that meets the requirements can be formed on the surface of the substrate.
在一个具体的示例中,柔性基材镀膜装置100还包括冷却件104,冷却件104位于镀膜室,冷却件104用于冷却镀膜室内的水蒸气。当基材在加热室103加热除气之后,基材通过隔板101上的第一通孔进入镀膜室,此时在镀膜室内通过冷却件的冷却作用可以使镀膜室内的水蒸气冷凝,通过冷却件的作用可以使水蒸气冷凝成固体冰,进而除去镀膜室内的水蒸气。避免水蒸气在镀膜室的运动给镀膜室的真空效果带来不利影响,进而可以使基材在镀膜室内稳定镀膜, 进一步提高镀膜过程中薄膜镀层与基材表面之间的结合力和致密程度。In a specific example, the flexible substrate coating device 100 further includes a cooling element 104 located in the coating chamber, and the cooling element 104 is used to cool water vapor in the coating chamber. After the substrate is heated and degassed in the heating chamber 103, the substrate enters the coating chamber through the first through hole on the partition plate 101. At this time, the water vapor in the coating chamber can be condensed by the cooling effect of the cooling element in the coating chamber. The function of the component can condense the water vapor into solid ice, and then remove the water vapor in the coating chamber. Avoiding the movement of water vapor in the coating chamber will adversely affect the vacuum effect of the coating chamber, thereby enabling the substrate to be stably coated in the coating chamber, and further improving the bonding force and density between the thin film coating and the surface of the substrate during the coating process.
在一个具体的示例中,柔性基材镀膜装置100还包括镀膜挡板111,镀膜挡板111位于镀膜室的内部且设于镀膜辊105和施镀件106之间,镀膜挡板111上设有镀膜开口112,镀膜辊105位于镀膜开口112处,施镀件106形成的镀层材料113自镀膜开口112处逸出至镀膜辊105上的基材表面。在镀膜过程中,通过施镀件106的作用将靶材表面的物质撞出形成镀层材料113,镀层材料113逸出至镀膜辊105上的基材表面,进而在基材表面沉积形成薄膜镀层。通过镀膜挡板111的设置并且在镀膜挡板111上开设镀膜开口112,此时镀层材料113从镀膜开口112处逸出至镀膜辊105上的基材表面。多余的镀层材料113可以被镀膜挡板111拦截,这样可以提高镀层材料113在基材表面沉积的准确性。另外,被镀膜挡板111拦截的镀层材料113可以被回收利用,提高镀层材料113的利用率。尤其是当镀层材料113为贵金属时,通过镀膜挡板111的设置对贵金属进行回收能够有效降低镀膜加工的成本。In a specific example, the flexible substrate coating device 100 also includes a coating baffle 111, the coating baffle 111 is located inside the coating chamber and is arranged between the coating roller 105 and the coating member 106, and the coating baffle 111 is provided with The coating opening 112 , the coating roller 105 is located at the coating opening 112 , the coating material 113 formed by the coating member 106 escapes from the coating opening 112 to the substrate surface on the coating roller 105 . During the coating process, the material on the surface of the target is knocked out by the action of the coating member 106 to form a coating material 113, and the coating material 113 escapes to the surface of the substrate on the coating roller 105, and then deposits on the surface of the substrate to form a thin film coating. Through the setting of the coating baffle 111 and the opening of the coating opening 112 on the coating baffle 111 , the coating material 113 escapes from the coating opening 112 to the substrate surface on the coating roller 105 . The excess coating material 113 can be intercepted by the coating baffle 111 , which can improve the accuracy of deposition of the coating material 113 on the surface of the substrate. In addition, the coating material 113 intercepted by the coating baffle plate 111 can be recycled to improve the utilization rate of the coating material 113 . Especially when the coating material 113 is a precious metal, recycling the precious metal through the setting of the coating baffle 111 can effectively reduce the cost of the coating process.
进一步地,在从镀膜辊105到施镀件106的方向上,镀膜开口112的口径逐渐增大。这样可以使施镀件106形成的镀层材料113充分作用于从镀膜开口112处露出的基材的表面,有利于进一步提高基材表面的薄膜镀层厚度的均匀性。Further, in the direction from the coating roller 105 to the coating member 106 , the diameter of the coating opening 112 gradually increases. In this way, the coating material 113 formed by the coating member 106 can fully act on the surface of the substrate exposed from the coating opening 112, which is beneficial to further improving the uniformity of the thickness of the thin film coating on the surface of the substrate.
再进一步地,镀膜挡板111将镀膜室分隔为冷却室109和施镀室110,冷却件104位于冷却室109内,施镀件106位于施镀室110内。此时,镀膜挡板111将镀膜室分隔为冷却室109和施镀室110,即可以将基材的冷却和基材的镀膜通过镀膜分开进行,避免施镀件106和冷却件104之间的相互干扰。同时,还能够对镀膜过程中多余的镀层材料113进行更好地限位,有效避免多余的镀层材料113逸出至冷却室109内进而对冷却室109带来不利影响。Still further, the coating baffle 111 divides the coating chamber into a cooling chamber 109 and a plating chamber 110 , the cooling member 104 is located in the cooling chamber 109 , and the plating member 106 is located in the plating chamber 110 . At this time, the coating baffle plate 111 divides the coating chamber into a cooling chamber 109 and a plating chamber 110, that is, the cooling of the substrate and the coating of the substrate can be carried out separately by the coating, so as to avoid the gap between the coating member 106 and the cooling member 104. interfere with each other. At the same time, it is also possible to better limit the redundant coating material 113 during the coating process, effectively preventing the redundant coating material 113 from escaping into the cooling chamber 109 and causing adverse effects on the cooling chamber 109 .
作为加热件103的一种具体选择,加热件103为中空加热管,中空加热管内装有加热介质。通过中空加热管配合加热介质的使用,可以对加热室108内的基材进行稳定的加热,方便对基材的温度进行控制。具体地,通过加热件103的使用,控制加热室108内基材的温度为20℃~100℃,比如,控制加热室108内基材的温度为20℃、25℃、30℃、35℃、40℃、45℃、50℃、55℃、60℃、65℃、70℃、75℃、80℃、85℃、90℃、95℃或100℃。可以理解的是,在采用加热件103对加热室108内的基材进行加热时,还可以控制加热室108内的基材的温度为20℃~100℃范围内的其他温度值。进一步地,加热件103的形状为蛇形。此时,蛇形的加热件103能够表现出更加均匀的加热效果,便于对加热室108进行充分加热,使加热室108内的基材保持在稳定的温度氛围内,有利于改善加热效果。As a specific option of the heating element 103, the heating element 103 is a hollow heating tube, and a heating medium is installed in the hollow heating tube. Through the use of the hollow heating tube and the heating medium, the substrate in the heating chamber 108 can be heated stably, and the temperature of the substrate can be controlled conveniently. Specifically, through the use of the heating element 103, the temperature of the substrate in the heating chamber 108 is controlled to be 20°C to 100°C, for example, the temperature of the substrate in the heating chamber 108 is controlled to be 20°C, 25°C, 30°C, 35°C, 40°C, 45°C, 50°C, 55°C, 60°C, 65°C, 70°C, 75°C, 80°C, 85°C, 90°C, 95°C or 100°C. It can be understood that, when the heating element 103 is used to heat the substrate in the heating chamber 108, the temperature of the substrate in the heating chamber 108 can also be controlled to other temperature values within the range of 20°C to 100°C. Further, the shape of the heating element 103 is serpentine. At this time, the serpentine heating element 103 can exhibit a more uniform heating effect, which facilitates sufficient heating of the heating chamber 108 and keeps the substrate in the heating chamber 108 in a stable temperature atmosphere, which is beneficial to improving the heating effect.
作为冷却件104的一个具体选择,冷却件104为中空冷却管,中空冷却管内装有冷却介质。通过中空冷却管配合冷却介质的使用,可以对镀膜室内的水蒸气进行稳定的冷却,方便对水蒸气的温度进行控制。具体地,通过冷却件104的使用,控制镀膜室内的温度为-100℃以下。可选地,通过冷却件104的使用,控制镀膜室内的温度为-100℃~-150℃。比如,控制镀膜室内的温度为-100℃、-105℃、-110℃、-115℃、-120℃、-125℃、-130℃、-135℃、-140℃、-145℃或-150℃。可以理解的是,在采用冷却件104对镀膜室内的水蒸气进行冷却时,还可以控制镀膜室内的温度为-100℃以下的其他温度值。进一步地,冷却件104的形状为蛇形。此时,蛇形的冷却件104能够表现出更加均匀的冷却效果,便于对镀膜室进行充分冷却,使镀膜室内的基材保持在稳定的温度氛围内,有利于改善冷却效果。可选地,中空冷却管为铜管。As a specific option of the cooling element 104, the cooling element 104 is a hollow cooling tube, and a cooling medium is installed in the hollow cooling tube. Through the use of the hollow cooling tube and the cooling medium, the water vapor in the coating chamber can be cooled stably, and the temperature of the water vapor can be controlled conveniently. Specifically, through the use of the cooling element 104, the temperature in the coating chamber is controlled to be below -100°C. Optionally, by using the cooling element 104, the temperature in the coating chamber is controlled to be -100°C to -150°C. For example, control the temperature in the coating chamber to -100°C, -105°C, -110°C, -115°C, -120°C, -125°C, -130°C, -135°C, -140°C, -145°C or -150°C ℃. It can be understood that, when the cooling element 104 is used to cool the water vapor in the coating chamber, the temperature in the coating chamber can also be controlled to other temperature values below -100°C. Further, the shape of the cooling element 104 is serpentine. At this time, the serpentine cooling member 104 can exhibit a more uniform cooling effect, which is convenient for fully cooling the coating chamber, and keeps the substrate in the coating chamber in a stable temperature atmosphere, which is beneficial to improve the cooling effect. Optionally, the hollow cooling pipe is a copper pipe.
在一个具体的示例中,镀膜辊105是具有加热功能的镀膜辊105。比如,镀 膜辊105上设有加热组件以用于对镀膜辊105表面的基材加热。具体地,通过镀膜辊105的加热功能,控制镀膜辊105表面的基材的温度为-30℃~30℃。比如,通过镀膜辊105的加热功能,控制镀膜辊105表面的基材的温度为-30℃、-25℃、-20℃、-15℃、-10℃、0℃、5℃、10℃、15℃、20℃、20℃或30℃。可以理解的是,通过镀膜辊105的加热功能,控制镀膜辊105表面的基材的温度时,还可以控制镀膜辊105表面的基材的温度为-30℃~30℃范围内的其他温度值。In a specific example, the coating roller 105 is a coating roller 105 with a heating function. For example, the coating roller 105 is provided with a heating assembly for heating the substrate on the coating roller 105 surface. Specifically, through the heating function of the coating roller 105, the temperature of the base material on the surface of the coating roller 105 is controlled to be -30°C to 30°C. For example, through the heating function of the coating roller 105, the temperature of the substrate on the surface of the coating roller 105 is controlled to be -30°C, -25°C, -20°C, -15°C, -10°C, 0°C, 5°C, 10°C, 15°C, 20°C, 20°C or 30°C. It can be understood that, when the temperature of the substrate on the surface of the coating roller 105 is controlled through the heating function of the coating roller 105, the temperature of the substrate on the surface of the coating roller 105 can also be controlled to be other temperature values within the range of -30°C to 30°C .
在一个具体的示例中,第一通孔和第二通孔相连通。In a specific example, the first through hole communicates with the second through hole.
在另一个具体的示例中,柔性基材镀膜装置100还包括加热辊114,加热辊114位于加热室108,加热辊114位于镀膜辊105和收卷辊107之间以用于加热镀膜之后、收料之前的基材。通过加热辊114的设置可以使薄膜镀层的应力进行更好地释放,更好地平衡薄膜镀层和基材之间的内应力,提高薄膜镀层的品质。进一步地,通过加热辊114控制加热辊114表面的基材的温度为30℃~120℃。可选地,通过加热辊114控制加热辊114表面的基材的温度为30℃、35℃、40℃、45℃、50℃、55℃、60℃、65℃、70℃、75℃、80℃、85℃、90℃、95℃、100℃、105℃、110℃、115℃或120℃。可以理解的是,通过加热辊114控制加热辊114表面的基材的温度还可以是30℃~120℃范围内的其他温度值。In another specific example, the flexible substrate coating device 100 further includes a heating roller 114, the heating roller 114 is located in the heating chamber 108, and the heating roller 114 is located between the coating roller 105 and the take-up roller 107 for heating and winding after coating. Substrate before material. The setting of the heating roller 114 can better release the stress of the thin film coating, better balance the internal stress between the thin film coating and the substrate, and improve the quality of the thin film coating. Further, the temperature of the substrate on the surface of the heating roller 114 is controlled to be 30° C. to 120° C. by the heating roller 114 . Optionally, the temperature of the substrate on the surface of the heating roller 114 is controlled by the heating roller 114 to be 30° C., 35° C., 40° C., 45° C., 50° C., 55° C., 60° C., 65° C., 70° C., 75° C., 80° C. °C, 85°C, 90°C, 95°C, 100°C, 105°C, 110°C, 115°C or 120°C. It can be understood that, the temperature of the substrate on the surface of the heating roller 114 controlled by the heating roller 114 may also be other temperature values within the range of 30°C to 120°C.
在另一个具体的示例中,柔性基材镀膜装置100还包括温度传感器115,温度传感器115位于加热室108和/或镀膜室内,温度传感器115用于检测加热室108和/或镀膜室内的基材的温度。通过温度传感器115的设置可以方便地对加热室108和/或镀膜室内的基材的温度进行检测,便于对镀膜过程进行监控。In another specific example, the flexible substrate coating device 100 also includes a temperature sensor 115, the temperature sensor 115 is located in the heating chamber 108 and/or the coating chamber, and the temperature sensor 115 is used to detect the temperature of the substrate in the heating chamber 108 and/or the coating chamber temperature. The temperature of the heating chamber 108 and/or the substrate in the coating chamber can be conveniently detected by setting the temperature sensor 115 , so as to monitor the coating process.
具体地,在图1所示的柔性基材镀膜装置100中,温度传感器115有2个,2个温度传感器115分别位于放卷辊102和收卷辊107处以用于分别对放料的基材和收料的基材的温度进行检测。可以理解的是,温度传感器115的数量还可 以其他数值。比如,温度传感器115的数量为1个~10个,比如,1个、2个、3个、4个、5个、6个、7个、8个、9个、10个等。温度传感器115的位置可以按测温要求设置在加热室108和/或镀膜室的适当位置。Specifically, in the flexible substrate coating device 100 shown in Figure 1, there are 2 temperature sensors 115, and the 2 temperature sensors 115 are located at the unwinding roller 102 and the winding roller 107 respectively for the substrates of the unwinding. and the temperature of the received substrate is detected. It can be understood that the number of temperature sensors 115 can also be other values. For example, the number of temperature sensors 115 is 1 to 10, for example, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 and so on. The position of the temperature sensor 115 can be set in an appropriate position of the heating chamber 108 and/or the coating chamber according to the temperature measurement requirements.
在另一个具体的示例中,柔性基材镀膜装置100还包括导料辊116,导料辊116位于加热室108和/或镀膜室内,导料辊116用于传导基材。通过导料辊116的设置可以对基材的传输方向进行有效控制。在图1所示的柔性基材镀膜装置100中,导料辊116的数量为10个。当然,可以理解的是,导料辊116的数量和位置还可以根据实际传输需求进行适当设置。In another specific example, the flexible substrate coating device 100 further includes a material guide roller 116 located in the heating chamber 108 and/or the coating chamber, and the material guide roller 116 is used to conduct the substrate. The conveying direction of the substrate can be effectively controlled by setting the guide roller 116 . In the flexible substrate coating device 100 shown in FIG. 1 , there are ten material guide rollers 116 . Of course, it can be understood that the number and position of the material guide rollers 116 can also be properly set according to actual transmission requirements.
本发明还有一实施例提供了一种柔性基材镀膜方法。该柔性集采镀膜方法采用上述柔性基材镀膜装置100,柔性基材镀膜方法包括如下步骤:通过放卷辊102对基材放卷,使基材依次穿过第一通孔、镀膜辊105、第二通孔,然后通过收卷辊107对基材收卷。该柔性基材镀膜方法能够有效提高柔性基材表面薄膜镀层厚度的均匀性,提高薄膜镀层与基材表面的结合力,同时还能够改善薄膜镀层的品质,提高柔性基材镀膜的加工效率。Still another embodiment of the present invention provides a method for coating a flexible substrate. The flexible centralized coating method adopts the above-mentioned flexible substrate coating device 100, and the flexible substrate coating method includes the following steps: unwinding the substrate through the unwinding roller 102, so that the substrate passes through the first through hole, coating roller 105, The second through hole, and then the base material is wound up by the winding roller 107 . The flexible substrate coating method can effectively improve the uniformity of the film coating thickness on the surface of the flexible substrate, improve the bonding force between the film coating and the substrate surface, improve the quality of the film coating, and improve the processing efficiency of the flexible substrate coating.
在一个具体的示例中,通过加热件103控制加热室108内的基材的温度为20℃~100℃。比如,控制加热室108内基材的温度为20℃、25℃、30℃、35℃、40℃、45℃、50℃、55℃、60℃、65℃、70℃、75℃、80℃、85℃、90℃、95℃或100℃。可以理解的是,在采用加热件103对加热室108内的基材进行加热时,还可以控制加热室108内的基材的温度为20℃~100℃范围内的其他温度值。In a specific example, the temperature of the substrate in the heating chamber 108 is controlled by the heating element 103 to be 20°C-100°C. For example, the temperature of the substrate in the heating chamber 108 is controlled to be 20°C, 25°C, 30°C, 35°C, 40°C, 45°C, 50°C, 55°C, 60°C, 65°C, 70°C, 75°C, 80°C , 85°C, 90°C, 95°C or 100°C. It can be understood that, when the heating element 103 is used to heat the substrate in the heating chamber 108, the temperature of the substrate in the heating chamber 108 can also be controlled to other temperature values within the range of 20°C to 100°C.
在一个具体的示例中,通过冷却件104控制镀膜室内的温度为-100℃以下。可选地,通过冷却件104的使用,控制镀膜室内的温度为-100℃~-150℃。比如,控制镀膜室内的温度为-100℃、-105℃、-110℃、-115℃、-120℃、-125℃、-130℃、-135℃、-140℃、-145℃或-150℃。可以理解的是,在采用冷却件104对镀膜室 内的水蒸气进行冷却时,还可以控制镀膜室内的水蒸气的温度为-100℃以下的其他温度值。In a specific example, the temperature in the coating chamber is controlled by the cooling element 104 to be below -100°C. Optionally, by using the cooling element 104, the temperature in the coating chamber is controlled to be -100°C to -150°C. For example, control the temperature in the coating chamber to -100°C, -105°C, -110°C, -115°C, -120°C, -125°C, -130°C, -135°C, -140°C, -145°C or -150°C ℃. It can be understood that, when the cooling element 104 is used to cool the water vapor in the coating chamber, the temperature of the water vapor in the coating chamber can also be controlled to be other temperature values below -100°C.
在一个具体的示例中,通过镀膜辊105控制镀膜辊105表面的基材的温度为-30℃~30℃。比如,通过镀膜辊105的加热功能,控制镀膜辊105表面的基材的温度为-30℃、-25℃、-20℃、-15℃、-10℃、0℃、5℃、10℃、15℃、20℃、20℃或30℃。可以理解的是,通过镀膜辊105的加热功能,控制镀膜辊105表面的基材的温度时,还可以控制镀膜辊105表面的基材的温度为-30℃~30℃范围内的其他温度值。In a specific example, the temperature of the substrate on the surface of the coating roller 105 is controlled by the coating roller 105 to be -30°C to 30°C. For example, through the heating function of the coating roller 105, the temperature of the substrate on the surface of the coating roller 105 is controlled to be -30°C, -25°C, -20°C, -15°C, -10°C, 0°C, 5°C, 10°C, 15°C, 20°C, 20°C or 30°C. It can be understood that, when the temperature of the substrate on the surface of the coating roller 105 is controlled through the heating function of the coating roller 105, the temperature of the substrate on the surface of the coating roller 105 can also be controlled to be other temperature values within the range of -30°C to 30°C .
在一个具体的示例中,通过加热辊114控制加热辊114表面的基材的温度为30℃~120℃。可选地,通过加热辊114控制加热辊114表面的基材的温度为30℃、35℃、40℃、45℃、50℃、55℃、60℃、65℃、70℃、75℃、80℃、85℃、90℃、95℃、100℃、105℃、110℃、115℃或120℃。可以理解的是,通过加热辊114控制加热辊114表面的基材的温度还可以是30℃~120℃范围内的其他温度值。In a specific example, the temperature of the substrate on the surface of the heating roller 114 is controlled by the heating roller 114 to be 30° C. to 120° C. Optionally, the temperature of the substrate on the surface of the heating roller 114 is controlled by the heating roller 114 to be 30° C., 35° C., 40° C., 45° C., 50° C., 55° C., 60° C., 65° C., 70° C., 75° C., 80° C. °C, 85°C, 90°C, 95°C, 100°C, 105°C, 110°C, 115°C or 120°C. It can be understood that, the temperature of the substrate on the surface of the heating roller 114 controlled by the heating roller 114 may also be other temperature values within the range of 30°C to 120°C.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准,说明书和附图可以用于解释权利要求的内容。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be determined by the appended claims, and the description and drawings can be used to explain the content of the claims.

Claims (10)

  1. 一种柔性基材镀膜装置,其特征在于,包括真空室、隔板、放卷辊、加热件、镀膜辊、施镀件以及收卷辊,所述隔板位于所述真空室内以用于将所述真空室分隔为加热室和镀膜室;所述隔板上设有第一通孔和第二通孔,所述第一通孔用于供基材自所述加热室传输至所述镀膜室,所述第二通孔用于供基材自所述镀膜室传输至所述加热室;A flexible substrate coating device is characterized in that it includes a vacuum chamber, a partition, an unwinding roller, a heating element, a coating roller, a coating member and a winding roller, and the partition is located in the vacuum chamber for the The vacuum chamber is divided into a heating chamber and a coating chamber; a first through hole and a second through hole are arranged on the partition, and the first through hole is used for transferring the substrate from the heating chamber to the coating film chamber, the second through hole is used for transporting the substrate from the coating chamber to the heating chamber;
    所述放卷辊、所述加热件以及所述收卷辊位于所述加热室,所述放卷辊用于对基材放卷,所述加热件用于加热所述加热室内的基材,所述收卷辊用于对基材收卷;The unwinding roller, the heating element and the winding roller are located in the heating chamber, the unwinding roller is used to unwind the substrate, and the heating element is used to heat the substrate in the heating chamber, The winding roller is used for winding the base material;
    所述镀膜辊和所述施镀件位于所述镀膜室,所述施镀件靠近所述镀膜辊以用于对所述镀膜辊表面的基材施镀,进而在基材表面形成薄膜镀层。The coating roller and the coating member are located in the coating chamber, and the coating member is close to the coating roller for coating the substrate on the surface of the coating roller, thereby forming a thin film coating on the surface of the substrate.
  2. 如权利要求1所述的柔性基材镀膜装置,其特征在于,还包括冷却件,所述冷却件位于所述镀膜室,所述冷却件用于冷却所述镀膜室内的水蒸气。The flexible substrate coating device according to claim 1, further comprising a cooling element, the cooling element is located in the coating chamber, and the cooling element is used for cooling the water vapor in the coating chamber.
  3. 如权利要求2所述的柔性基材镀膜装置,其特征在于,还包括镀膜挡板,所述镀膜挡板位于所述镀膜室的内部且设于所述镀膜辊和所述施镀件之间,所述镀膜挡板上设有镀膜开口,所述镀膜辊位于所述镀膜开口处,所述施镀件形成的镀层材料自所述镀膜开口处逸出至所述镀膜辊上的基材表面。The flexible substrate coating device according to claim 2, further comprising a coating baffle, the coating baffle is located inside the coating chamber and is arranged between the coating roller and the coating member , the coating baffle is provided with a coating opening, the coating roller is located at the coating opening, and the coating material formed by the coating member escapes from the coating opening to the surface of the substrate on the coating roller .
  4. 如权利要求3所述的柔性基材镀膜装置,其特征在于,在从所述镀膜辊到所述施镀件的方向上,所述镀膜开口的口径逐渐增大。The flexible substrate coating device according to claim 3, characterized in that, in the direction from the coating roller to the coating applicator, the diameter of the coating opening gradually increases.
  5. 如权利要求3所述的柔性基材镀膜装置,其特征在于,所述镀膜挡板将所述镀膜室分隔为冷却室和施镀室,所述冷却件位于所述冷却室内,所述施镀件位于所述施镀室内。The flexible substrate coating device according to claim 3, wherein the coating baffle divides the coating chamber into a cooling chamber and a plating chamber, the cooling element is located in the cooling chamber, and the plating chamber The parts are located in the plating chamber.
  6. 如权利要求1所述的柔性基材镀膜装置,其特征在于,所述加热件为中空加热管,所述中空加热管内装有加热介质。The flexible substrate coating device according to claim 1, wherein the heating element is a hollow heating tube, and a heating medium is installed in the hollow heating tube.
  7. 如权利要求1~6中任一项所述的柔性基材镀膜装置,其特征在于,还包括加热辊,所述加热辊位于所述加热室,所述加热辊位于所述镀膜辊和所述收卷辊之间以用于加热镀膜之后、收料之前的基材。The flexible substrate coating device according to any one of claims 1 to 6, further comprising a heating roller, the heating roller is located in the heating chamber, and the heating roller is located between the coating roller and the Between the rewinding rollers, it is used to heat the substrate after coating and before rewinding.
  8. 一种柔性基材镀膜方法,其特征在于,采用权利要求1~7中任一项所述的柔性基材镀膜装置,所述柔性基材镀膜方法包括如下步骤:A method for coating a flexible substrate, characterized in that the coating device for a flexible substrate according to any one of claims 1 to 7 is used, and the method for coating a flexible substrate comprises the following steps:
    通过所述放卷辊对基材放卷,使基材依次穿过所述第一通孔、所述镀膜辊、所述第二通孔,然后通过所述收卷辊对基材收卷。The base material is unwound by the unwinding roller, the base material passes through the first through hole, the coating roller, and the second through hole in sequence, and then the base material is wound up by the winding roller.
  9. 如权利要求8所述的柔性基材镀膜方法,其特征在于,通过所述加热件控制所述加热室内的基材的温度为20℃-100℃。The method for coating a flexible substrate according to claim 8, wherein the temperature of the substrate in the heating chamber is controlled by the heating element to be 20°C-100°C.
  10. 如权利要求8所述的柔性基材镀膜方法,其特征在于,控制所述镀膜辊表面的基材的温度为-30℃~30℃;和/或,The method for coating a flexible substrate according to claim 8, wherein the temperature of the substrate on the surface of the coating roller is controlled to be -30°C to 30°C; and/or,
    所述柔性基材镀膜装置还包括加热辊,所述加热辊位于所述加热室,所述加热辊位于所述镀膜辊和所述收卷辊之间,控制所述加热辊表面的基材的温度为30℃-120℃。The flexible substrate coating device also includes a heating roller, the heating roller is located in the heating chamber, the heating roller is located between the coating roller and the winding roller, and the temperature of the substrate on the surface of the heating roller is controlled. The temperature is 30°C-120°C.
PCT/CN2022/094850 2022-02-28 2022-05-25 Flexible substrate coating device and coating method WO2023159784A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202210192537.7 2022-02-28
CN202210192537.7A CN114411111A (en) 2022-02-28 2022-02-28 Flexible substrate coating device and coating method

Publications (1)

Publication Number Publication Date
WO2023159784A1 true WO2023159784A1 (en) 2023-08-31

Family

ID=81261057

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/094850 WO2023159784A1 (en) 2022-02-28 2022-05-25 Flexible substrate coating device and coating method

Country Status (2)

Country Link
CN (1) CN114411111A (en)
WO (1) WO2023159784A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114411111A (en) * 2022-02-28 2022-04-29 江阴纳力新材料科技有限公司 Flexible substrate coating device and coating method
CN114934252A (en) * 2022-03-02 2022-08-23 九江德福科技股份有限公司 Pretreatment method for vacuum coating on surface of polymer film

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07258825A (en) * 1994-03-23 1995-10-09 Hitachi Ltd Material coated with ceramic film and method and equipment for producing the same
CN204509448U (en) * 2015-01-29 2015-07-29 厦门玉通光电有限公司 The two rolling charging/discharging device of vacuum plating
CN106048546A (en) * 2016-06-30 2016-10-26 肇庆市科润真空设备有限公司 Compact type flexible substrate magneto-controlled sputter coating equipment and method
CN114411111A (en) * 2022-02-28 2022-04-29 江阴纳力新材料科技有限公司 Flexible substrate coating device and coating method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07258825A (en) * 1994-03-23 1995-10-09 Hitachi Ltd Material coated with ceramic film and method and equipment for producing the same
CN204509448U (en) * 2015-01-29 2015-07-29 厦门玉通光电有限公司 The two rolling charging/discharging device of vacuum plating
CN106048546A (en) * 2016-06-30 2016-10-26 肇庆市科润真空设备有限公司 Compact type flexible substrate magneto-controlled sputter coating equipment and method
CN114411111A (en) * 2022-02-28 2022-04-29 江阴纳力新材料科技有限公司 Flexible substrate coating device and coating method

Also Published As

Publication number Publication date
CN114411111A (en) 2022-04-29

Similar Documents

Publication Publication Date Title
WO2023159784A1 (en) Flexible substrate coating device and coating method
CN109898066B (en) Apparatus and method for processing long substrate
JP2012248486A (en) Vacuum vapor deposition device and vacuum vapor deposition method
CN217230924U (en) Flexible substrate coating device
CN112853307A (en) Film coating device, film coating system and using method thereof
WO2021208542A1 (en) Conductive film and pole piece
JP6233167B2 (en) Film forming method, film forming apparatus, and method of manufacturing resin film with metal thin film using the same
CN217418806U (en) Device for plating thick copper film on flexible thin film material in roll-to-roll manner
KR100661912B1 (en) Apparatus for thin film deposition and method of the same
CN108367873B (en) Method and apparatus for winding long substrate, and surface treatment apparatus
JP5239483B2 (en) Manufacturing method and manufacturing apparatus for sheet with metal oxide thin film
CN201512575U (en) Evaporating device for winding type vacuum aluminum coating machine
CN117295843A (en) Roller for transporting flexible substrate, vacuum processing apparatus and method thereof
JP2006111931A (en) Pressure gradient type ion plating film-forming apparatus
CN220335293U (en) Winding type double-sided film plating equipment
JP5849934B2 (en) Vacuum film forming apparatus and vacuum film forming method
JP2006124781A (en) Pressure gradient type ion plating film deposition apparatus and film deposition method
CN216141612U (en) Coating device and coating system
CN218345540U (en) Winding device based on flexible substrate double-sided coating and winding coating equipment
JP6575399B2 (en) Roll-to-roll processing apparatus and processing method
JP6668952B2 (en) Transfer control method for a strip and processing apparatus for the strip using the same
JPH07286266A (en) Vapor deposition device and vapor deposition method
JP2017043822A (en) Gas supply means and can roll with the same, and processing device and processing method for long-sized substrate using same can roll
TWI810911B (en) Roller for transporting a flexible substrate, vacuum processing apparatus, and methods therefor
CN219793099U (en) Detachable coating equipment

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22928055

Country of ref document: EP

Kind code of ref document: A1