WO2023138465A1 - Pipeline for air-conditioning system - Google Patents

Pipeline for air-conditioning system Download PDF

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Publication number
WO2023138465A1
WO2023138465A1 PCT/CN2023/071868 CN2023071868W WO2023138465A1 WO 2023138465 A1 WO2023138465 A1 WO 2023138465A1 CN 2023071868 W CN2023071868 W CN 2023071868W WO 2023138465 A1 WO2023138465 A1 WO 2023138465A1
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WO
WIPO (PCT)
Prior art keywords
pipe
pipe body
pipeline
air
conditioning system
Prior art date
Application number
PCT/CN2023/071868
Other languages
French (fr)
Chinese (zh)
Inventor
单宇宽
段宇建
刘海波
Original Assignee
浙江盾安人工环境股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202220158839.8U external-priority patent/CN216743245U/en
Priority claimed from CN202210065987.XA external-priority patent/CN116518166A/en
Application filed by 浙江盾安人工环境股份有限公司 filed Critical 浙江盾安人工环境股份有限公司
Publication of WO2023138465A1 publication Critical patent/WO2023138465A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/02Welded joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/02Ducting arrangements

Definitions

  • the present application relates to the technical field of air conditioning systems, in particular to a pipeline for an air conditioning system.
  • the air-conditioning pipeline mainly includes the main body of the pipeline and other branch pipes connected to the air-conditioning components. Due to the large volume of the main body of the pipeline and the relatively complicated shape of the branch pipes, the overall volume of the air-conditioning pipeline is large, and the assembly between the main pipeline and the branch pipes is difficult. Moreover, the main body of the pipeline takes up a large space, and it is difficult to realize welding in the furnace. The welding efficiency is low and the welding effect is poor.
  • a pipeline for an air conditioning system with better assembly and welding effects is provided.
  • a pipeline for an air-conditioning system comprising: a first pipe piece and a second pipe piece.
  • the second pipe is configured as a split structure and includes a plurality of pipe sections configured as a first pipe body and at least one section of a second pipe body. Wherein, one end of the first pipe body is connected to the first pipe member by furnace welding, and the other end of the first pipe body away from the first pipe member is connected to the second pipe body by welding.
  • soldering is used between the first pipe member and the first pipe body.
  • the first pipe body and the second pipe body are welded by self-fusion welding or soldering.
  • self-flux welding or solder welding is used between two adjacent second pipe bodies.
  • the first pipe body and the second pipe body are firstly connected by plug-in connection, and then welded.
  • one of the first pipe body and the second pipe body is provided with an insertion portion, and the other is provided with a socket portion, and the insertion portion is inserted into the socket portion and welded.
  • a limiting structure is provided between the insertion part and the socket part to limit the insertion length between the first pipe body and the second pipe body.
  • the one of the first pipe body and the second pipe body provided with the insertion part further includes a first body part and a first connection part, the first body part is connected to the insertion part through the first connection part, the diameter of the insertion part is smaller than the diameter of the first body part, and when the insertion part is inserted into the socket part, the first connection part stops the socket part to form the position-limiting structure.
  • one of the first pipe body and the second pipe body provided with the socket part further includes a second body part and a second connection part, the second body part is connected to the socket part through the second connection part, the diameter of the socket part is larger than the diameter of the second body part, and when the insertion part is inserted into the socket part, the second connection part stops the insertion part to form the position-limiting structure.
  • the central axis of the welding torch nozzle is defined as l
  • the central axis of the socket is defined as b
  • the angle between the central axis l and the central axis b of the socket is defined as ⁇
  • the ⁇ needs to satisfy the following relationship: 10° ⁇ 60°.
  • the heat distribution ratio of the insertion part and the socket part when welding is 5:5-6:4.
  • the one of the first pipe body and the second pipe body provided with the insertion part further includes a first body part, a first stopper protrusion is provided between the first body part and the insertion part, the first stopper protrusion protrudes outward along the radial direction of the first body part, and the first stopper protrusion stops the socket part to form the stopper structure.
  • the one of the first pipe body and the second pipe body provided with the socket part further includes a second body part, a second stopper protrusion is provided between the second body part and the socket part, the second stopper protrusion protrudes inward along the radial direction of the second body part, and the second stopper protrusion stops the insertion part to form the stopper structure.
  • the diameter of the second pipe is defined as d, and the d satisfies the following relationship: d ⁇ 30mm;
  • the The weld gap between the first pipe body and the second pipe body is defined as ⁇ , and the ⁇ satisfies the following relationship: ⁇ 0.05mm;
  • the wall thickness of the second pipe is defined as t, and the t satisfies the following relationship: t ⁇ 1.5mm; after the first pipe is connected to the second pipe by plugging, the concentricity deviation between the first pipe and the second pipe is less than or equal to 0.15mm; %.
  • the first pipe body and the second pipe body are welded after being connected in a butt joint manner.
  • the first pipe includes copper pipe, steel pipe or aluminum pipe.
  • the second pipe includes copper pipe, steel pipe or aluminum pipe.
  • first pipe body and the second pipe body are connected by a butt joint method, and then welded, or connected by a plug-in method, and then welded.
  • two adjacent second pipe bodies are connected by a butt joint method, and then welded, or connected by a plug-in method, and then welded.
  • Fig. 1 is a partial cross-sectional structural schematic diagram of a pipeline for an air-conditioning system provided by the present application.
  • Fig. 2 is an exploded schematic diagram of a partial cross-sectional view of the air-conditioning system pipeline provided by the present application.
  • Fig. 3 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
  • Fig. 4 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
  • Fig. 5 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
  • Fig. 6 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
  • Fig. 7 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
  • Fig. 8 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
  • Fig. 9 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
  • FIG. 10 is a partially enlarged schematic diagram of part A in FIG. 9 .
  • Fig. 11 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
  • the first feature on the second feature "on”, “under” may be the first feature directly In contact with a second feature, or in contact between a first feature and a second feature indirectly through an intermediary.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or it just means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “under” the first feature may mean that the first feature is directly below or obliquely below the second feature, or it just means that the level of the first feature is smaller than that of the second feature.
  • a pipeline for an air-conditioning system is used in the air-conditioning system to realize communication between various air-conditioning components.
  • the pipeline generally includes a pipeline body and a branch, and the branch is reserved by the pipeline body for connection with the air-conditioning component.
  • welding in the overall furnace is generally used.
  • the overall volume of the air-conditioning pipeline is large, and the assembly between the main pipeline and the branch pipes is difficult. It takes up a lot of space, and it is difficult to achieve welding in the furnace, and the welding effect is poor.
  • the pipeline includes a first pipe 100 and a second pipe 200, the second pipe 200 forms the main body of the pipeline, and the first pipe 100 forms a branch connected to the air conditioning element.
  • the second pipe part 200 is set as a split structure and includes a multi-section pipe body, and the multi-section pipe body is configured as a first pipe body 210 and at least one section of a second pipe body 220; wherein, the first pipe body 210 is connected to the first pipe part 100 by furnace welding, and the second pipe body 220 is connected to the end of the first pipe body 210 away from the first pipe part 100 by welding.
  • the length and volume of each pipe body become smaller, and only the first pipe body 210 and the first pipe body 100 need to be welded in the furnace, while the other pipe bodies may not be welded in the furnace. Since the first pipe body 210 is connected to the first pipe body 100, the volume is small and the space occupied is small, so it is easy to realize welding in the furnace, improve the welding efficiency, and improve the welding effect.
  • the pipeline sub-modules are welded separately, and then welded and connected to form a whole pipeline, which makes it easier to realize automatic installation.
  • the lengths of the first pipe fitting 100, the first pipe body 210 and the second pipe body 220 are shorter after being segmented, it is easier to assemble adjacent pipe fittings or pipe bodies, and the concentricity after assembly is also higher, thereby improving assembly efficiency and assembly effect.
  • the first pipe part 100 and the second pipe part 200 generally adopt metal pipes, the first pipe part 100 can be copper pipe, steel pipe or aluminum pipe; the second pipe part 200 can also be copper pipe, steel pipe or aluminum pipe.
  • the first pipe 100 is a copper pipe.
  • the first pipe member 100 adopts phosphorus-deoxidized copper tube (TP2) or copper tube (T2).
  • the second pipe member 200 is a steel pipe.
  • the second pipe member 200 is a stainless steel pipe or a carbon steel pipe.
  • the second pipe member 200 is a stainless steel pipe, usually made of stainless steel such as SUS304, SUS304L or SUS430L, SUS316, SUS316L.
  • first pipe member 100 and the first pipe body 210 Between the first pipe member 100 and the first pipe body 210 , between the first pipe body 210 and the second pipe body 220 , and between two adjacent second pipe bodies 220 are connected and assembled first, and then welded.
  • the connection between the first pipe member 100 and the first pipe body 210, between the first pipe body 210 and the second pipe body 220, and between two adjacent second pipe bodies 220 can be a butt connection or a plug connection.
  • the above connection method is a plug connection.
  • the welding method is self-fluxing welding or solder welding, such as argon arc welding, laser welding, gas shielded welding, flame brazing, high frequency welding and other welding methods.
  • solder welding is used between the first pipe member 100 and the first pipe body 210 .
  • self-fusion welding is used between the first pipe body 210 and the second pipe body 220 , and between two adjacent second pipe bodies 220 . That is to say, the assembly form between the first pipe body 210 and the second pipe body 220 and between two adjacent second pipe bodies 220 is plug connection first and then self-fusion welding.
  • the first pipe body 210 includes a first body portion 211 and an insertion portion 212
  • the second pipe body 220 includes a second body portion 221 and a socket portion 222.
  • the inner diameter of the socket portion 222 is greater than the outer diameter of the insertion portion 212, so that the insertion portion 212 can be inserted into the socket portion 222 to form a weld and weld at the weld.
  • a limiting structure is provided between the insertion part 212 and the socket part 222 .
  • the insertion part 212 can also be provided on the second tube body 220
  • the socket part 222 can be provided on the first tube body 210 .
  • the first pipe body 210 also includes a first connecting portion 213, the first body portion 211 is connected to the insertion portion 212 through the first connection portion 213, and the diameter of the insertion portion 212 is smaller than the diameter of the first body portion 211, that is, the distance from the first connection portion 213 to the central axis of the first pipe body 210 gradually decreases from the first body portion 211 to the direction of the insertion portion 212; for the convenience of processing, the diameter of the socket portion 222 Then it has the same diameter as the second body part 221 and is integrally formed.
  • the first connecting portion 213 stops the socket portion 222 to form the above-mentioned limiting structure. That is, the first pipe body 210 is provided with a constriction structure, the second pipe body 220 is a straight cylinder structure, and a constriction limiting structure is formed between the first pipe body 210 and the second pipe body 220 .
  • constriction structure can also be provided on the second tube body 220, and the first tube body 210 is a straight cylinder structure.
  • the second pipe body 220 also includes a second connecting portion 223, the second body portion 221 is connected to the socket portion 222 through the second connecting portion 223, the diameter of the socket portion 222 is greater than the diameter of the second body portion 221, that is, the distance between the second connecting portion 223 and the central axis of the second pipe body 220 gradually increases from the second body portion 221 to the direction of the socket portion 222; 211 have the same diameter and are integrally formed.
  • the second connecting portion 223 stops the inserting portion 212 to form the aforementioned limiting structure. That is, the second pipe body 220 is provided with a flaring structure, the first pipe body 210 is a straight cylinder structure, and a flaring limiting structure is formed between the first pipe body 210 and the second pipe body 220 .
  • the heat generated by the flame ejected from the torch nozzle extends along the axis of the torch nozzle and points to the insertion portion 212, thereby forming a heat-affected zone at the insertion portion 212.
  • the welding torch nozzle is more and more facing the side wall of the insertion part 212, and the possibility of leaking due to penetration of the insertion part 212 gradually increases.
  • the angle ⁇ between the extension line of the central axis l of the welding torch nozzle and the central axis b of the socket part satisfies, 10° ⁇ 60°.
  • the base metal that needs to be melted by the socket part 222 is more, that is, the outer socket part 222 near the welding source needs to occupy more heat than the internal insertion part 212, and the tungsten needle of the welding torch is more biased towards the socket part 222, away from the weld seam ring, and the weld shape is uniform and full.
  • the heat distribution ratio between the insertion part 212 and the socket part 222 is 5:5-6:4; in some embodiments, the heat distribution ratio between the insertion part 212 and the socket part 222 is 6:4.
  • the flaring structure can also be provided on the first tube body 210, and the second tube body 220 is a straight cylinder structure.
  • one of the first tube body 210 and the second tube body 220 may be provided with a flaring structure, and the other may be provided with a constriction structure, thereby forming a double limiting structure.
  • the first pipe body 210 and the second pipe body 220 adopt a direct insertion method, that is, the first body portion 211 and the insertion portion 212 have the same diameter and are integrally formed, and the second body portion 221 and the socket portion 222 have the same diameter and are integrally formed.
  • the protrusion 214 stops the socket portion 222 to form a limiting structure.
  • the first limiting protrusion 214 may be an annular protrusion, and as shown in FIG.
  • the first limiting protrusion 214 may also be a plurality of protrusions arranged at intervals.
  • the plurality of protrusions are uniformly distributed along the circumferential direction of the first body portion 211 , so that the stop force is uniformly distributed along the circumferential direction and avoid stress concentration.
  • a second position-limiting protrusion 224 may also be provided between the second body portion 221 and the socket portion 222 , and the second position-limiting protrusion 224 protrudes inward along the radial direction of the second body portion 221 , and the second position-limiting protrusion 224 stops the insertion portion 212 to form a position-limiting structure.
  • the second limiting protrusion may be an annular protrusion, and as shown in FIG. 8 , the second limiting protrusion may also be a plurality of protrusions arranged at intervals. In one embodiment, the plurality of protrusions are uniformly distributed along the circumferential direction of the second body portion 221 , so that the stop force is uniformly distributed along the circumferential direction and avoid stress concentration.
  • the first tube body 210 and the second tube body 220 can also be directly welded after in-line plugging to a proper position without setting a limiting structure.
  • the above-mentioned assembling method is also applicable between two adjacent second tube bodies 220 .
  • the above-mentioned assembling method is also applicable between the first pipe member 100 and the first pipe body 210 .
  • the diameter of the second pipe member 200 is defined as d, where d ⁇ 30mm; the weld gap between the first pipe body 210 and the second pipe body 220 is defined as ⁇ , where ⁇ 0.05mm; the wall thickness of the second pipe member 200 is defined as t, where t ⁇ 1.5mm; using the above-mentioned plug-in connection method, the concentricity between the first pipe body 210 and the second pipe body 220 is better, and the concentricity deviation between the first pipe body 210 and the second pipe body 220 small value less than or equal to 0.15mm; the heat-affected zone of pipe welding is within 5mm near the weld, and assuming that the wall thickness of the heat-affected zone after welding is uniform, the reduction in the wall thickness t of the second pipe fitting 200 in this application is: The shrinkage of the wall thickness t is less than 0.1, that is, the shrinkage of the wall thickness t is small, so that the strength of the weld is relatively high.
  • first pipe body 210 and the second pipe body 220 are firstly connected by butt joints, and then welded.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

A pipeline for an air-conditioning system. The pipeline for an air-conditioning system comprises a first pipe (100) and a second pipe (200), wherein the second pipe (200) is configured to be a split structure and comprises a plurality of pipe bodies; the plurality of pipe bodies are configured to be a first pipe body (210) and at least one second pipe body (220); and the first pipe body (210) is connected to the first pipe (100) by furnace brazing, and the second pipe body (220) is connected to an end of the first pipe body (210) away from the first pipe (100) by soldering.

Description

一种空调系统用管路Pipeline for an air conditioning system
相关申请related application
本申请要求2022年1月20日申请的,申请号为202220158839.8,发明名称为“一种空调系统用管路”的中国专利申请的优先权,以及,2022年1月20日申请的,申请号为202210065987.X,发明名称为“一种空调系统用管路”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on January 20, 2022 with the application number 202220158839.8 and the title of the invention as “a pipeline for air-conditioning system”, and the priority of the Chinese patent application with the application number 202210065987.X and the title of the invention as “a pipeline for air-conditioning system” filed on January 20, 2022, the entire contents of which are incorporated in this application by reference.
技术领域technical field
本申请涉及空调系统技术领域,特别是涉及一种空调系统用管路。The present application relates to the technical field of air conditioning systems, in particular to a pipeline for an air conditioning system.
背景技术Background technique
在相关技术的空调系统中,通过空调管路实现各管路元件的连通,空调管路主要包括管路主体和其他连接空调元件的支管,由于管路主体体积较大,且支管形状也比较复杂,导致空调管路整体体积很大,管路主体与支管之间的组装配难度大,装配效率低,不易实现自动化。且管路主体占用空间大,不易实现炉中焊接,焊接效率低,焊接效果差。In the air-conditioning system of the related art, the connection of various pipeline components is realized through the air-conditioning pipeline. The air-conditioning pipeline mainly includes the main body of the pipeline and other branch pipes connected to the air-conditioning components. Due to the large volume of the main body of the pipeline and the relatively complicated shape of the branch pipes, the overall volume of the air-conditioning pipeline is large, and the assembly between the main pipeline and the branch pipes is difficult. Moreover, the main body of the pipeline takes up a large space, and it is difficult to realize welding in the furnace. The welding efficiency is low and the welding effect is poor.
发明内容Contents of the invention
根据本申请的各种实施例,提供一种装配效果和焊接效果更好的空调系统用管路。According to various embodiments of the present application, a pipeline for an air conditioning system with better assembly and welding effects is provided.
一种空调系统用管路,包括:第一管件和第二管件。该第二管件被设置为分体式结构且包括多段管体,多段所述管体被配置为第一管体以及至少一段第二管体。其中,所述第一管体的一端与所述第一管件之间通过炉焊连接,所述第一管体的远离所述第一管件的另一端与所述第二管体通过焊接连接。A pipeline for an air-conditioning system, comprising: a first pipe piece and a second pipe piece. The second pipe is configured as a split structure and includes a plurality of pipe sections configured as a first pipe body and at least one section of a second pipe body. Wherein, one end of the first pipe body is connected to the first pipe member by furnace welding, and the other end of the first pipe body away from the first pipe member is connected to the second pipe body by welding.
在其中一个实施例中,所述第一管件与所述第一管体之间采用焊料焊接。在其中一个实施例中,所述第一管体与所述第二管体之间采用自熔焊焊接或焊料焊接。在其中一个实施例中,相邻两个第二管体之间采用自熔焊焊接或焊料焊接。In one of the embodiments, soldering is used between the first pipe member and the first pipe body. In one embodiment, the first pipe body and the second pipe body are welded by self-fusion welding or soldering. In one embodiment, self-flux welding or solder welding is used between two adjacent second pipe bodies.
在其中一个实施例中,所述第一管体与所述第二管体之间先采用插接方式连接后,再进行焊接。In one of the embodiments, the first pipe body and the second pipe body are firstly connected by plug-in connection, and then welded.
在其中一个实施例中,所述第一管体与所述第二管体其中一个上设有插装部,其中另一个上设有承插部,所述插装部插装于所述承插部中并焊接。In one embodiment, one of the first pipe body and the second pipe body is provided with an insertion portion, and the other is provided with a socket portion, and the insertion portion is inserted into the socket portion and welded.
在其中一个实施例中,所述插装部与所述承插部之间设有限位结构,以限制所述第一管体与所述第二管体之间的插入长度。In one of the embodiments, a limiting structure is provided between the insertion part and the socket part to limit the insertion length between the first pipe body and the second pipe body.
在其中一个实施例中,所述第一管体与所述第二管体中设置有所述插装部的一个还包括第一本体部和第一连接部,所述第一本体部通过所述第一连接部与所述插装部连接,所述插装部的直径小于所述第一本体部的直径,所述插装部与所述承插部插装时,所述第一连接部止挡所述承插部以形成所述限位结构。In one embodiment, the one of the first pipe body and the second pipe body provided with the insertion part further includes a first body part and a first connection part, the first body part is connected to the insertion part through the first connection part, the diameter of the insertion part is smaller than the diameter of the first body part, and when the insertion part is inserted into the socket part, the first connection part stops the socket part to form the position-limiting structure.
在其中一个实施例中,所述第一管体与所述第二管体中设置有所述承插部的一个还包括第二本体部和第二连接部,所述第二本体部通过所述第二连接部与所述承插部连接,所述承插部的直径大于所述第二本体部的直径,所述插装部与所述承插部插装时,所述第二连接部止挡所述插装部以形成所述限位结构。In one of the embodiments, one of the first pipe body and the second pipe body provided with the socket part further includes a second body part and a second connection part, the second body part is connected to the socket part through the second connection part, the diameter of the socket part is larger than the diameter of the second body part, and when the insertion part is inserted into the socket part, the second connection part stops the insertion part to form the position-limiting structure.
在其中一个实施例中,焊枪喷嘴的中轴线被定义为l,所述承插部的中轴线被定义为b,所述中轴线l与所述承插部的中轴线b的夹角定义为α,所述α需要满足以下关系式:10°≤α≤60°。In one embodiment, the central axis of the welding torch nozzle is defined as l, the central axis of the socket is defined as b, and the angle between the central axis l and the central axis b of the socket is defined as α, and the α needs to satisfy the following relationship: 10°≤α≤60°.
在其中一个实施例中,所述插装部与所述承插部焊接时热量分配之比为5:5-6:4。In one embodiment, the heat distribution ratio of the insertion part and the socket part when welding is 5:5-6:4.
在其中一个实施例中,所述第一管体与所述第二管体中设置有所述插装部的一个还包括第一本体部,所述第一本体部与所述插装部之间设有第一限位凸起,所述第一限位凸起沿所述第一本体部的径向向外突出,所述第一限位凸起止挡所述承插部以形成所述限位结构。In one of the embodiments, the one of the first pipe body and the second pipe body provided with the insertion part further includes a first body part, a first stopper protrusion is provided between the first body part and the insertion part, the first stopper protrusion protrudes outward along the radial direction of the first body part, and the first stopper protrusion stops the socket part to form the stopper structure.
在其中一个实施例中,所述第一管体与所述第二管体设置有所述承插部的一个还包括第二本体部,所述第二本体部与所述承插部之间设有第二限位凸起,所述第二限位凸起沿所述第二本体部的径向向内突出,所述第二限位凸起止挡所述插装部以形成所述限位结构。In one of the embodiments, the one of the first pipe body and the second pipe body provided with the socket part further includes a second body part, a second stopper protrusion is provided between the second body part and the socket part, the second stopper protrusion protrudes inward along the radial direction of the second body part, and the second stopper protrusion stops the insertion part to form the stopper structure.
在其中一个实施例中,所述第二管件的直径被定义为d,所述d满足以下关系式:d≤30mm;所述 第一管体与所述第二管体的焊缝间隙被定义为δ,所述δ满足以下关系式:δ≤0.05mm;所述第二管件的壁厚被定义为t,所述t满足以下关系式:t≤1.5mm;所述第一管体与所述第二管体插接方式连接后,所述第一管体与所述第二管体的同心度偏差值小于或等于0.15mm;所述第一管体与所述第二管体焊接后,所述第二管件的壁厚t缩小的量≤1%。In one of the embodiments, the diameter of the second pipe is defined as d, and the d satisfies the following relationship: d≤30mm; the The weld gap between the first pipe body and the second pipe body is defined as δ, and the δ satisfies the following relationship: δ≤0.05mm; the wall thickness of the second pipe is defined as t, and the t satisfies the following relationship: t≤1.5mm; after the first pipe is connected to the second pipe by plugging, the concentricity deviation between the first pipe and the second pipe is less than or equal to 0.15mm; %.
在其中一个实施例中,所述第一管体与所述第二管体之间采用对接方式连接后,再进行焊接。In one of the embodiments, the first pipe body and the second pipe body are welded after being connected in a butt joint manner.
在其中一个实施例中,所述第一管件包括铜管、钢管或铝管。在其中一个实施例中,所述第二管件包括铜管、钢管或铝管。In one of the embodiments, the first pipe includes copper pipe, steel pipe or aluminum pipe. In one of the embodiments, the second pipe includes copper pipe, steel pipe or aluminum pipe.
在其中一个实施例中,所述第一管体与所述第二管体之间采用对接方式连接后,再进行焊接,或采用插接方式连接后,再进行焊接。在其中一个实施例中,相邻两个所述第二管体之间采用对接方式连接后,再进行焊接,或采用插接方式连接后,再进行焊接。In one embodiment, the first pipe body and the second pipe body are connected by a butt joint method, and then welded, or connected by a plug-in method, and then welded. In one embodiment, two adjacent second pipe bodies are connected by a butt joint method, and then welded, or connected by a plug-in method, and then welded.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其它特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below. Other features, objects and advantages of the present application will be apparent from the description, drawings and claims.
附图说明Description of drawings
为了更好地描述和说明这里公开的那些发明的实施例和/或示例,可以参考一幅或多幅附图。用于描述附图的附加细节或示例不应当被认为是对所公开的发明、目前描述的实施例和/或示例以及目前理解的这些发明的最佳模式中的任何一者的范围的限制。In order to better describe and illustrate embodiments and/or examples of the inventions disclosed herein, reference may be made to one or more of the accompanying drawings. Additional details or examples used to describe the drawings should not be considered limitations on the scope of any of the disclosed inventions, the presently described embodiments and/or examples, and the best mode of these inventions currently understood.
图1为本申请提供的空调系统用管路部分剖视结构示意图。Fig. 1 is a partial cross-sectional structural schematic diagram of a pipeline for an air-conditioning system provided by the present application.
图2为本申请提供的空调系统用管路部分剖视分解示意图。Fig. 2 is an exploded schematic diagram of a partial cross-sectional view of the air-conditioning system pipeline provided by the present application.
图3为本申请其中一个实施例中第一管体与第二管体装配示意图。Fig. 3 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
图4为本申请其中一个实施例中第一管体与第二管体装配示意图。Fig. 4 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
图5为本申请其中一个实施例中第一管体与第二管体装配示意图。Fig. 5 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
图6为本申请其中一个实施例中第一管体与第二管体装配示意图。Fig. 6 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
图7为本申请其中一个实施例中第一管体与第二管体装配示意图。Fig. 7 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
图8为本申请其中一个实施例中第一管体与第二管体装配示意图。Fig. 8 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
图9为本申请其中一个实施例中第一管体与第二管体装配示意图。Fig. 9 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
图10为图9中A部分的局部放大示意图。FIG. 10 is a partially enlarged schematic diagram of part A in FIG. 9 .
图11为本申请其中一个实施例中第一管体与第二管体装配示意图。Fig. 11 is a schematic diagram of the assembly of the first pipe body and the second pipe body in one embodiment of the present application.
附图标记:100、第一管件;200、第二管件;210、第一管体;211、第一本体部;212、插装部;213、第一连接部;214、第一限位凸起;220、第二管体;221、第二本体部;222、承插部;223、第二连接部;224、第二限位凸起;l、焊枪喷嘴的中轴线;b、承插部的中轴线;d、第二管件的直径;δ、第二管体的焊缝间隙;t、第二管件的壁厚。Reference numerals: 100, first pipe fitting; 200, second pipe fitting; 210, first pipe body; 211, first body part; 212, insertion part; 213, first connecting part; 214, first limit protrusion; 220, second pipe body; 221, second body part; d, the diameter of the second pipe fitting; δ, the weld gap of the second pipe body; t, the wall thickness of the second pipe fitting.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
需要说明的是,当组件被称为“固定于”或“设置于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。本申请的说明书所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when a component is referred to as being “fixed on” or “set on” another component, it may be directly on the other component or there may also be an intervening component. When a component is said to be "connected" to another component, it may be directly connected to the other component or there may be intervening components at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the specification of the present application are for the purpose of illustration only, and do not represent the only embodiment.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”、“下”可以是第一特征直接 和第二特征接触,或第一特征和第二特征间接地通过中间媒介接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅表示第一特征水平高度小于第二特征。In this application, unless otherwise clearly specified and limited, the first feature on the second feature "on", "under" may be the first feature directly In contact with a second feature, or in contact between a first feature and a second feature indirectly through an intermediary. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or it just means that the first feature is higher in level than the second feature. "Below", "beneath" and "under" the first feature may mean that the first feature is directly below or obliquely below the second feature, or it just means that the level of the first feature is smaller than that of the second feature.
除非另有定义,本申请的说明书所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。在本申请的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本申请。本申请的说明书所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used in the description of the present application have the same meaning as commonly understood by those skilled in the technical field of the present application. The terms used in the description of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. The term "and/or" used in the specification of the present application includes any and all combinations of one or more related listed items.
下面结合附图与具体实施方式对本申请的空调系统用管路作进一步详细描述。The pipeline for the air-conditioning system of the present application will be further described in detail below in conjunction with the drawings and specific embodiments.
一种空调系统用管路,用于空调系统中,以实现各个空调元件之间的连通,管路一般包括管路主体与支路,支路由管路主体预留出以便与空调元件连接。现有管路加工时,一般采用整体炉中焊接,但由于管路主体本身体积较大,且支管形状也比较复杂,导致空调管路整体体积很大,管路主体与支管之间的组装配难度大,且占用空间大,不易实现炉中焊接,焊接效果较差。A pipeline for an air-conditioning system is used in the air-conditioning system to realize communication between various air-conditioning components. The pipeline generally includes a pipeline body and a branch, and the branch is reserved by the pipeline body for connection with the air-conditioning component. When the existing pipeline is processed, welding in the overall furnace is generally used. However, due to the large volume of the main pipeline itself and the complicated shape of the branch pipes, the overall volume of the air-conditioning pipeline is large, and the assembly between the main pipeline and the branch pipes is difficult. It takes up a lot of space, and it is difficult to achieve welding in the furnace, and the welding effect is poor.
为了克服现有技术中问题,参照图1和图2,根据本申请的一个实施例,管路包括第一管件100和第二管件200,第二管件200形成管路主体,第一管件100则形成与空调元件连接的支路。第二管件200设置为分体式结构且包括多段管体,多段管体被配置为第一管体210以及至少一段第二管体220;其中,第一管体210与第一管件100之间通过炉焊连接,第二管体220与第一管体210远离第一管件100的一端通过焊接连接。In order to overcome the problems in the prior art, referring to Fig. 1 and Fig. 2, according to an embodiment of the present application, the pipeline includes a first pipe 100 and a second pipe 200, the second pipe 200 forms the main body of the pipeline, and the first pipe 100 forms a branch connected to the air conditioning element. The second pipe part 200 is set as a split structure and includes a multi-section pipe body, and the multi-section pipe body is configured as a first pipe body 210 and at least one section of a second pipe body 220; wherein, the first pipe body 210 is connected to the first pipe part 100 by furnace welding, and the second pipe body 220 is connected to the end of the first pipe body 210 away from the first pipe part 100 by welding.
本实施例中,将第二管件200分成第一管体210以及至少一段第二管体220后,每个管体的长度和体积均变小,只需其中的第一管体210与第一管件100在炉中焊接,而其他管体可以不在炉中焊接,由于第一管体210与第一管件100连接后体积较小,占用空间也较小,容易实现炉中焊接,提高焊接效率,提升焊接效果。In this embodiment, after the second pipe body 200 is divided into the first pipe body 210 and at least one section of the second pipe body 220, the length and volume of each pipe body become smaller, and only the first pipe body 210 and the first pipe body 100 need to be welded in the furnace, while the other pipe bodies may not be welded in the furnace. Since the first pipe body 210 is connected to the first pipe body 100, the volume is small and the space occupied is small, so it is easy to realize welding in the furnace, improve the welding efficiency, and improve the welding effect.
本实施例中,将管路分模块分别焊接后,再焊接连接成整体管路,更容易实现自动化安装。同时,由于分段后,第一管件100、第一管体210与第二管体220的长度均较短,相邻管件或管体之间更容易装配,且装配后同心度也更高,从而提升了装配效率和装配效果。In this embodiment, the pipeline sub-modules are welded separately, and then welded and connected to form a whole pipeline, which makes it easier to realize automatic installation. At the same time, since the lengths of the first pipe fitting 100, the first pipe body 210 and the second pipe body 220 are shorter after being segmented, it is easier to assemble adjacent pipe fittings or pipe bodies, and the concentricity after assembly is also higher, thereby improving assembly efficiency and assembly effect.
第一管件100与第二管件200一般采用金属管,第一管件100可以为铜管、钢管或铝管;第二管件200也可以为铜管、钢管或铝管。在一些实施例中,第一管件100为铜管。在一些实施例中,第一管件100采用磷脱氧铜管(TP2)或紫铜管(T2)。在一些实施例中,第二管件200为钢管。在一些实施例中,第二管件200为不锈钢管或碳钢管。在一些实施例中,第二管件200为不锈钢管,通常采用SUS304、SUS304L或SUS430L、SUS316、SUS316L等不锈钢材质。The first pipe part 100 and the second pipe part 200 generally adopt metal pipes, the first pipe part 100 can be copper pipe, steel pipe or aluminum pipe; the second pipe part 200 can also be copper pipe, steel pipe or aluminum pipe. In some embodiments, the first pipe 100 is a copper pipe. In some embodiments, the first pipe member 100 adopts phosphorus-deoxidized copper tube (TP2) or copper tube (T2). In some embodiments, the second pipe member 200 is a steel pipe. In some embodiments, the second pipe member 200 is a stainless steel pipe or a carbon steel pipe. In some embodiments, the second pipe member 200 is a stainless steel pipe, usually made of stainless steel such as SUS304, SUS304L or SUS430L, SUS316, SUS316L.
第一管件100与第一管体210之间、第一管体210与第二管体220之间、相邻两个第二管体220之间先连接装配后,再焊接。Between the first pipe member 100 and the first pipe body 210 , between the first pipe body 210 and the second pipe body 220 , and between two adjacent second pipe bodies 220 are connected and assembled first, and then welded.
第一管件100与第一管体210之间、第一管体210与第二管体220之间、相邻两个第二管体220之间的连接方式可以为对接连接或插接连接,在一些实施例中,上述连接方式为插接连接。焊接方式为自熔焊焊接或焊料焊接,如氩弧焊、激光焊、气保焊、火焰钎焊、高频焊等焊接方式。在一些实施例中,第一管件100与第一管体210之间为焊料焊接。在一些实施例中,第一管体210与第二管体220之间、相邻两个第二管体220之间为自熔焊焊接。即第一管体210与第二管体220之间、相邻两个第二管体220之间的组装形式为先插接连接后再自熔焊焊接。The connection between the first pipe member 100 and the first pipe body 210, between the first pipe body 210 and the second pipe body 220, and between two adjacent second pipe bodies 220 can be a butt connection or a plug connection. In some embodiments, the above connection method is a plug connection. The welding method is self-fluxing welding or solder welding, such as argon arc welding, laser welding, gas shielded welding, flame brazing, high frequency welding and other welding methods. In some embodiments, solder welding is used between the first pipe member 100 and the first pipe body 210 . In some embodiments, self-fusion welding is used between the first pipe body 210 and the second pipe body 220 , and between two adjacent second pipe bodies 220 . That is to say, the assembly form between the first pipe body 210 and the second pipe body 220 and between two adjacent second pipe bodies 220 is plug connection first and then self-fusion welding.
为了便于叙述,下面以第一管体210与第二管体220之间的组装方式为例进行具体说明。For the convenience of description, the assembly method between the first tube body 210 and the second tube body 220 will be described below as an example.
如图3-图9所示,第一管体210包括第一本体部211和插装部212,第二管体220包括第二本体部221和承插部222,承插部222的内径大于插装部212的外径,使插装部212能够插装于承插部222中并形成焊缝,并在焊缝处焊接。As shown in FIGS. 3-9 , the first pipe body 210 includes a first body portion 211 and an insertion portion 212, and the second pipe body 220 includes a second body portion 221 and a socket portion 222. The inner diameter of the socket portion 222 is greater than the outer diameter of the insertion portion 212, so that the insertion portion 212 can be inserted into the socket portion 222 to form a weld and weld at the weld.
为了控制第一管体210与第二管体220之间的插入长度,插装部212与承插部222之间设有限位结构。In order to control the insertion length between the first tube body 210 and the second tube body 220 , a limiting structure is provided between the insertion part 212 and the socket part 222 .
当然,在其他实施例中,插装部212也可以设在第二管体220上,承插部222设在第一管体210上。 Of course, in other embodiments, the insertion part 212 can also be provided on the second tube body 220 , and the socket part 222 can be provided on the first tube body 210 .
为了实现限位,如图3所示,根据本申请的一个实施例,第一管体210还包括第一连接部213,第一本体部211通过第一连接部213与插装部212连接,插装部212的直径小于第一本体部211的直径,即从第一本体部211向插装部212的方向,第一连接部213与第一管体210中心轴的距离逐渐减小;为了方便加工,承插部222的直径则与第二本体部221直径相同且一体成型。插装部212插入承插部222时,第一连接部213止挡承插部222以形成上述限位结构。即第一管体210上设有缩口结构,第二管体220则为直筒结构,第一管体210与第二管体220之间形成缩口限位结构。In order to realize position limitation, as shown in FIG. 3 , according to an embodiment of the present application, the first pipe body 210 also includes a first connecting portion 213, the first body portion 211 is connected to the insertion portion 212 through the first connection portion 213, and the diameter of the insertion portion 212 is smaller than the diameter of the first body portion 211, that is, the distance from the first connection portion 213 to the central axis of the first pipe body 210 gradually decreases from the first body portion 211 to the direction of the insertion portion 212; for the convenience of processing, the diameter of the socket portion 222 Then it has the same diameter as the second body part 221 and is integrally formed. When the insertion portion 212 is inserted into the socket portion 222 , the first connecting portion 213 stops the socket portion 222 to form the above-mentioned limiting structure. That is, the first pipe body 210 is provided with a constriction structure, the second pipe body 220 is a straight cylinder structure, and a constriction limiting structure is formed between the first pipe body 210 and the second pipe body 220 .
当然,在其他实施例中,缩口结构也可以设在第二管体220上,第一管体210则为直筒结构。Of course, in other embodiments, the constriction structure can also be provided on the second tube body 220, and the first tube body 210 is a straight cylinder structure.
如图4所示,根据本申请的另一个实施例,第二管体220还包括第二连接部223,第二本体部221通过第二连接部223与承插部222连接,承插部222的直径大于第二本体部221的直径,即从第二本体部221向承插部222的方向,第二连接部223与第二管体220中心轴的距离逐渐增大;为了方便加工,插装部212的直径则与第一本体部211直径相同且一体成型。插装部212与承插部222插装时,第二连接部223止挡插装部212以形成上述限位结构。即第二管体220上设有扩口结构,第一管体210则为直筒结构,第一管体210与第二管体220之间形成扩口限位结构。As shown in Figure 4, according to another embodiment of the present application, the second pipe body 220 also includes a second connecting portion 223, the second body portion 221 is connected to the socket portion 222 through the second connecting portion 223, the diameter of the socket portion 222 is greater than the diameter of the second body portion 221, that is, the distance between the second connecting portion 223 and the central axis of the second pipe body 220 gradually increases from the second body portion 221 to the direction of the socket portion 222; 211 have the same diameter and are integrally formed. When the inserting portion 212 is inserted into the socket portion 222 , the second connecting portion 223 stops the inserting portion 212 to form the aforementioned limiting structure. That is, the second pipe body 220 is provided with a flaring structure, the first pipe body 210 is a straight cylinder structure, and a flaring limiting structure is formed between the first pipe body 210 and the second pipe body 220 .
当第一管体210与第二管体220之间采用上述扩口限位结构装配后焊接时,焊枪喷嘴喷射出的火焰产生的热量沿焊枪喷嘴的轴线方向延伸并指向插装部212,从而在插装部212形成热影响区。随着焊枪喷嘴中轴线l与承插部222的中轴线b的夹角逐渐扩大的过程中,焊枪喷嘴越来越正对插装部212的侧壁,插装部212被焊透而导致泄露的可能性逐渐增加,因此为了既能保证良好的焊接效果,又防止插装部212被焊穿,本实施例中通过控制焊枪的转动角度,使焊枪喷嘴的中轴线l的延伸线与承插部的中轴线b的夹角α满足,10°≤α≤60°。When the first pipe body 210 and the second pipe body 220 are assembled and welded using the above-mentioned flaring limiting structure, the heat generated by the flame ejected from the torch nozzle extends along the axis of the torch nozzle and points to the insertion portion 212, thereby forming a heat-affected zone at the insertion portion 212. As the included angle between the central axis l of the welding gun nozzle and the central axis b of the socket part 222 gradually expands, the welding torch nozzle is more and more facing the side wall of the insertion part 212, and the possibility of leaking due to penetration of the insertion part 212 gradually increases. Therefore, in order to ensure a good welding effect and prevent the insertion part 212 from being welded through, in this embodiment, by controlling the rotation angle of the welding torch, the angle α between the extension line of the central axis l of the welding torch nozzle and the central axis b of the socket part satisfies, 10° ≤α≤60°.
当然,在其他焊接方式中,焊枪喷嘴与管体之间的位置要求也需要满足以上条件,再此不再一一赘述。Of course, in other welding methods, the position requirements between the welding torch nozzle and the pipe body also need to meet the above conditions, and will not be repeated here.
焊接过程中,为了保证焊接效果,需要承插部222融化的母材较多,即靠近焊接源的外部的承插部222需要占据的热量比内部的插装部212的多,焊枪钨针更偏向承插部222,远离焊缝缝环,焊缝成型均匀饱满。本实施例中插装部212与承插部222焊接时热量分配之比为5:5-6:4;在一些实施例中,插装部212与承插部222焊接时热量分配之比为6:4。During the welding process, in order to ensure the welding effect, the base metal that needs to be melted by the socket part 222 is more, that is, the outer socket part 222 near the welding source needs to occupy more heat than the internal insertion part 212, and the tungsten needle of the welding torch is more biased towards the socket part 222, away from the weld seam ring, and the weld shape is uniform and full. In this embodiment, the heat distribution ratio between the insertion part 212 and the socket part 222 is 5:5-6:4; in some embodiments, the heat distribution ratio between the insertion part 212 and the socket part 222 is 6:4.
当然,在其他实施例中,扩口结构也可以设在第一管体210上,第二管体220则为直筒结构。Of course, in other embodiments, the flaring structure can also be provided on the first tube body 210, and the second tube body 220 is a straight cylinder structure.
当然,在其他实施例中,也可以在第一管体210与第二管体220的其中一个上设有扩口结构,另一个上设有缩口结构,从而形成双重限位结构。Of course, in other embodiments, one of the first tube body 210 and the second tube body 220 may be provided with a flaring structure, and the other may be provided with a constriction structure, thereby forming a double limiting structure.
如图5和图7所示,根据本申请的另一个实施例,第一管体210与第二管体220采用直插插接方式,即第一本体部211与插装部212直径相同且一体成型,第二本体部221和承插部222直径相同且一体成型,第一本体部211与插装部212之间设有第一限位凸起214,第一限位凸起214沿第一本体部211的径向向外突出,第一限位凸起214止挡承插部222以形成限位结构。如图5所示,第一限位凸起214可以为环形凸起,如图7所示,第一限位凸起214也可以为多个间隔设置的凸包。在其中一个实施例中,多个凸包沿第一本体部211周向均匀分布,以使止挡力沿周向均匀分布,避免应力集中。As shown in FIGS. 5 and 7 , according to another embodiment of the present application, the first pipe body 210 and the second pipe body 220 adopt a direct insertion method, that is, the first body portion 211 and the insertion portion 212 have the same diameter and are integrally formed, and the second body portion 221 and the socket portion 222 have the same diameter and are integrally formed. There is a first stop protrusion 214 between the first body portion 211 and the insertion portion 212. The protrusion 214 stops the socket portion 222 to form a limiting structure. As shown in FIG. 5 , the first limiting protrusion 214 may be an annular protrusion, and as shown in FIG. 7 , the first limiting protrusion 214 may also be a plurality of protrusions arranged at intervals. In one embodiment, the plurality of protrusions are uniformly distributed along the circumferential direction of the first body portion 211 , so that the stop force is uniformly distributed along the circumferential direction and avoid stress concentration.
当然,如图6和图8所示,在其他实施例中,也可以在第二本体部221与承插部222之间设有第二限位凸起224,第二限位凸起224沿第二本体部221的径向向内突出,第二限位凸起224止挡插装部212以形成限位结构。如图6所示,第二限位凸起可以为环形凸起,如图8所示,第二限位凸起也可以为多个间隔设置的凸包。在其中一个实施例中,多个凸包沿第二本体部221周向均匀分布,以使止挡力沿周向均匀分布,避免应力集中。Of course, as shown in FIGS. 6 and 8 , in other embodiments, a second position-limiting protrusion 224 may also be provided between the second body portion 221 and the socket portion 222 , and the second position-limiting protrusion 224 protrudes inward along the radial direction of the second body portion 221 , and the second position-limiting protrusion 224 stops the insertion portion 212 to form a position-limiting structure. As shown in FIG. 6 , the second limiting protrusion may be an annular protrusion, and as shown in FIG. 8 , the second limiting protrusion may also be a plurality of protrusions arranged at intervals. In one embodiment, the plurality of protrusions are uniformly distributed along the circumferential direction of the second body portion 221 , so that the stop force is uniformly distributed along the circumferential direction and avoid stress concentration.
当然,在其他实施例中,如图9和图10所示,第一管体210与第二管体220也可以采用直插插接至合适位置后直接焊接,而无需设置限位结构。Certainly, in other embodiments, as shown in FIG. 9 and FIG. 10 , the first tube body 210 and the second tube body 220 can also be directly welded after in-line plugging to a proper position without setting a limiting structure.
当然,上述组装方式也适用于相邻两个第二管体220之间。Certainly, the above-mentioned assembling method is also applicable between two adjacent second tube bodies 220 .
当然,上述组装方式也适用于第一管件100与第一管体210之间。Certainly, the above-mentioned assembling method is also applicable between the first pipe member 100 and the first pipe body 210 .
本实施例中,第二管件200的直径被定义为d,其中d≤30mm;第一管体210与第二管体220的焊缝间隙被定义为δ,其中δ≤0.05mm;第二管件200的壁厚被定义为t,其中t≤1.5mm;采用上述插装连接方式,第一管体210与第二管体220的同心度较好,第一管体210与第二管体220的同心度偏差值小 于或等于0.15mm;管材焊接热影响区域为焊缝附近5mm内,假设焊接后热影响区域壁厚均匀,则本申请中在第二管件200壁厚t缩小的量为:该壁厚t缩小的量小于0.1,即壁厚t缩小的量较小,从而焊接处强度较大。In this embodiment, the diameter of the second pipe member 200 is defined as d, where d≤30mm; the weld gap between the first pipe body 210 and the second pipe body 220 is defined as δ, where δ≤0.05mm; the wall thickness of the second pipe member 200 is defined as t, where t≤1.5mm; using the above-mentioned plug-in connection method, the concentricity between the first pipe body 210 and the second pipe body 220 is better, and the concentricity deviation between the first pipe body 210 and the second pipe body 220 small value less than or equal to 0.15mm; the heat-affected zone of pipe welding is within 5mm near the weld, and assuming that the wall thickness of the heat-affected zone after welding is uniform, the reduction in the wall thickness t of the second pipe fitting 200 in this application is: The shrinkage of the wall thickness t is less than 0.1, that is, the shrinkage of the wall thickness t is small, so that the strength of the weld is relatively high.
当然,在其他实施例中,如图11所示,所述第一管体210与所述第二管体220之间先采用对接方式连接后,再进行焊接。Of course, in other embodiments, as shown in FIG. 11 , the first pipe body 210 and the second pipe body 220 are firstly connected by butt joints, and then welded.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be considered as within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请的专利保护范围应以所附权利要求为准。 The above-mentioned embodiments only express several implementation modes of the present application, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of patent protection of this application should be based on the appended claims.

Claims (15)

  1. 一种空调系统用管路,其特征在于,所述空调系统用管路包括:A pipeline for an air-conditioning system, characterized in that the pipeline for an air-conditioning system comprises:
    第一管件;first pipe;
    第二管件,设置为分体式结构且包括多段管体,多段所述管体被配置为第一管体以及至少一段第二管体;The second pipe is configured as a split structure and includes a plurality of sections of pipe, and the plurality of sections of pipe are configured as a first pipe and at least one section of second pipe;
    其中,所述第一管体的一端与所述第一管件之间通过炉焊连接,所述第一管体的远离所述第一管件的另一端与所述第二管体通过焊接连接。Wherein, one end of the first pipe body is connected to the first pipe member by furnace welding, and the other end of the first pipe body away from the first pipe member is connected to the second pipe body by welding.
  2. 根据权利要求1所述的空调系统用管路,其特征在于,所述第一管件与所述第一管体之间采用焊料焊接;或者,所述第一管体与所述第二管体之间采用自熔焊焊接或焊料焊接;或者,相邻两个所述第二管体之间采用自熔焊焊接或焊料焊接。The pipeline for an air-conditioning system according to claim 1, wherein solder welding is used between the first pipe member and the first pipe body; or self-flux welding or solder welding is used between the first pipe body and the second pipe body; or self-flux welding or solder welding is used between two adjacent second pipe bodies.
  3. 根据权利要求1或2所述的空调系统用管路,其特征在于,所述第一管体与所述第二管体之间先采用插接方式连接后,再进行焊接。The pipeline for an air-conditioning system according to claim 1 or 2, characterized in that the first pipe body and the second pipe body are first connected by means of plug-in connections, and then welded.
  4. 根据权利要求3所述的空调系统用管路,其特征在于,所述第一管体与所述第二管体其中一个上设有插装部,其中另一个上设有承插部,所述插装部插装于所述承插部中并焊接。The pipeline for an air conditioning system according to claim 3, wherein one of the first pipe body and the second pipe body is provided with an insertion portion, and the other is provided with a socket portion, and the insertion portion is inserted into the socket portion and welded.
  5. 根据权利要求4所述的空调系统用管路,其特征在于,所述插装部与所述承插部之间设有限位结构,以限制所述第一管体与所述第二管体之间的插入长度。The pipeline for an air-conditioning system according to claim 4, wherein a limiting structure is provided between the insertion part and the socket part to limit the insertion length between the first pipe body and the second pipe body.
  6. 根据权利要求5所述的空调系统用管路,其特征在于,所述第一管体与所述第二管体中设置有所述插装部的一个还包括第一本体部和第一连接部,所述第一本体部通过所述第一连接部与所述插装部连接,所述插装部的直径小于所述第一本体部的直径,所述插装部与所述承插部插装时,所述第一连接部止挡所述承插部以形成所述限位结构。The pipeline for an air-conditioning system according to claim 5, wherein one of the first pipe body and the second pipe body provided with the insertion part further includes a first body part and a first connection part, the first body part is connected to the insertion part through the first connection part, the diameter of the insertion part is smaller than the diameter of the first body part, and when the insertion part is inserted into the socket part, the first connection part blocks the socket part to form the limiting structure.
  7. 根据权利要求5所述的空调系统用管路,其特征在于,所述第一管体与所述第二管体中设置有所述承插部的一个还包括第二本体部和第二连接部,所述第二本体部通过所述第二连接部与所述承插部连接,所述承插部的直径大于所述第二本体部的直径,所述插装部与所述承插部插装时,所述第二连接部止挡所述插装部以形成所述限位结构。The pipeline for an air-conditioning system according to claim 5, wherein one of the first pipe body and the second pipe body provided with the socket portion further includes a second body portion and a second connecting portion, the second body portion is connected to the socket portion through the second connection portion, the diameter of the socket portion is larger than the diameter of the second body portion, and when the insertion portion is inserted into the socket portion, the second connection portion blocks the insertion portion to form the limiting structure.
  8. 根据权利要求4-7任一项所述的空调系统用管路,其特征在于,焊枪喷嘴的中轴线被定义为l,所述承插部的中轴线被定义为b,所述焊枪喷嘴的中轴线l与所述承插部的中轴线b的夹角定义为α,所述α需要满足以下关系式:10°≤α≤60°。The pipeline for an air-conditioning system according to any one of claims 4-7, wherein the central axis of the welding torch nozzle is defined as l, the central axis of the socket part is defined as b, and the angle between the central axis l of the welding torch nozzle and the central axis b of the socket part is defined as α, and the α needs to satisfy the following relationship: 10°≤α≤60°.
  9. 根据权利要求4-7任一项所述的空调系统用管路,其特征在于,所述插装部与所述承插部焊接时热量分配之比为5:5-6:4。The pipeline for an air-conditioning system according to any one of claims 4-7, characterized in that the heat distribution ratio between the insertion part and the socket part when welding is 5:5-6:4.
  10. 根据权利要求5所述的空调系统用管路,其特征在于,所述第一管体与所述第二管体中设置有所述插装部的一个还包括第一本体部,所述第一本体部与所述插装部之间设有第一限位凸起,所述第一限位凸起沿所述第一本体部的径向向外突出,所述第一限位凸起止挡所述承插部以形成所述限位结构。The pipeline for an air-conditioning system according to claim 5, wherein the one of the first pipe body and the second pipe body provided with the insertion part further includes a first body part, a first stopper protrusion is provided between the first body part and the insertion part, the first stopper protrusion protrudes outward along the radial direction of the first body part, and the first stopper protrusion stops the socket part to form the stopper structure.
  11. 根据权利要求5所述的空调系统用管路,其特征在于,所述第一管体与所述第二管体中设置有所述承插部的一个还包括第二本体部,所述第二本体部与所述承插部之间设有第二限位凸起,所述第二限位凸起沿所述第二本体部的径向向内突出,所述第二限位凸起止挡所述插装部以形成所述限位结构。The pipeline for an air-conditioning system according to claim 5, wherein one of the first pipe body and the second pipe body provided with the socket portion further includes a second body portion, a second position-limiting protrusion is provided between the second body portion and the socket portion, the second position-limiting protrusion protrudes inward along the radial direction of the second body portion, and the second position-limiting protrusion stops the insertion portion to form the position-limiting structure.
  12. 根据权利要求3所述的空调系统用管路,其特征在于,所述第二管件的直径被定义为d,所述d满足以下关系式:d≤30mm;所述第一管体与所述第二管体的焊缝间隙被定义为δ,所述δ满足以下关系式:δ≤0.05mm;所述第二管件的壁厚被定义为t,所述t满足以下关系式:t≤1.5mm;所述第一管体与所述第二管体插接方式连接后,所述第一管体与所述第二管体的同心度偏差值小于或等于0.15mm;所述第一管体与所述第二管体焊接后,所述第二管件的壁厚t缩小的量≤1%。The pipeline for an air-conditioning system according to claim 3, wherein the diameter of the second pipe is defined as d, and d satisfies the following relationship: d≤30mm; the weld gap between the first pipe and the second pipe is defined as δ, and δ satisfies the following relationship: δ≤0.05mm; the wall thickness of the second pipe is defined as t, and t satisfies the following relationship: t≤1.5mm; The concentricity deviation value of the body is less than or equal to 0.15mm; after the first pipe body and the second pipe body are welded, the wall thickness t of the second pipe part is reduced by less than or equal to 1%.
  13. 根据权利要求1或2所述的空调系统用管路,其特征在于,所述第一管体与所述第二管体之间先采用对接方式连接后,再进行焊接。The pipeline for an air-conditioning system according to claim 1 or 2, characterized in that, the first pipe body and the second pipe body are first connected by a butt joint method, and then welded.
  14. 根据权利要求1所述的空调系统用管路,其特征在于,所述第一管件包括铜管、钢管或铝管;或者,所述第二管件包括铜管、钢管或铝管。The pipeline for an air-conditioning system according to claim 1, wherein the first pipe piece includes a copper pipe, a steel pipe or an aluminum pipe; or, the second pipe piece includes a copper pipe, a steel pipe or an aluminum pipe.
  15. 根据权利要求1所述的空调系统用管路,其特征在于,所述第一管体与所述第二管体之间采用对接方式连接后,再进行焊接,或采用插接方式连接后,再进行焊接; The pipeline for an air-conditioning system according to claim 1, wherein the first pipe body and the second pipe body are connected in a butt-joint manner, and then welded, or connected in a plug-in manner, and then welded;
    相邻两个所述第二管体之间采用对接方式连接后,再进行焊接,或采用插接方式连接后,再进行焊接。 Two adjacent second pipe bodies are connected by butt joints, and then welded, or connected by plugging, and then welded.
PCT/CN2023/071868 2022-01-20 2023-01-12 Pipeline for air-conditioning system WO2023138465A1 (en)

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CN202220158839.8U CN216743245U (en) 2022-01-20 2022-01-20 Pipeline for air conditioning system
CN202220158839.8 2022-01-20
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CN202210065987.X 2022-01-20

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CN109954996A (en) * 2017-12-22 2019-07-02 浙江盾安禾田金属有限公司 A kind of joint pipe structure, four-way reversing valve and air conditioner
CN111594669A (en) * 2019-02-21 2020-08-28 浙江三花智能控制股份有限公司 Pipe fitting connecting structure
CN213871611U (en) * 2019-12-20 2021-08-03 新昌县四通机电有限公司 Pipeline connecting assembly
CN213067252U (en) * 2020-09-10 2021-04-27 广东美的暖通设备有限公司 Piping assembly and air conditioner
CN216743245U (en) * 2022-01-20 2022-06-14 浙江盾安禾田金属有限公司 Pipeline for air conditioning system
CN217713980U (en) * 2022-05-20 2022-11-01 广东美的暖通设备有限公司 Pipeline assembly and air conditioner

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