WO2022222549A1 - Air conditioner pipe fitting, air conditioner pipeline, and air conditioner - Google Patents

Air conditioner pipe fitting, air conditioner pipeline, and air conditioner Download PDF

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Publication number
WO2022222549A1
WO2022222549A1 PCT/CN2022/070171 CN2022070171W WO2022222549A1 WO 2022222549 A1 WO2022222549 A1 WO 2022222549A1 CN 2022070171 W CN2022070171 W CN 2022070171W WO 2022222549 A1 WO2022222549 A1 WO 2022222549A1
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WIPO (PCT)
Prior art keywords
pipe
air
copper
conditioning
storage tank
Prior art date
Application number
PCT/CN2022/070171
Other languages
French (fr)
Chinese (zh)
Inventor
任常宝
李洋
张铁钢
崔渊博
王命仁
Original Assignee
广东美的暖通设备有限公司
合肥美的暖通设备有限公司
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Application filed by 广东美的暖通设备有限公司, 合肥美的暖通设备有限公司 filed Critical 广东美的暖通设备有限公司
Publication of WO2022222549A1 publication Critical patent/WO2022222549A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/02Welded joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints
    • F16L13/007Non-disconnectible pipe-joints, e.g. soldered, adhesive or caulked joints specially adapted for joining pipes of dissimilar materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/02Ducting arrangements
    • F24F13/0209Ducting arrangements characterised by their connecting means, e.g. flanges

Definitions

  • the present disclosure relates to the technical field of air-conditioning manufacturing, in particular to an air-conditioning pipe fitting, an air-conditioning pipeline and an air conditioner having the air-conditioning pipeline.
  • Copper pipes are commonly used in the industry, but the price of copper materials is relatively high.
  • steel pipes have low cost, high pressure resistance, low thermal conductivity, and thermal insulation. The coefficient is higher than that of copper pipes, and the application of steel pipes in air conditioning systems can improve the energy efficiency of air conditioning systems.
  • the existing flame brazing solder does not stick to the steel pipeline, and only silver-containing solder can be used for the flame welding between the steel material and the steel material. The cost of this kind of solder is too high and is not suitable for commercialization.
  • an embodiment of the present disclosure proposes an air conditioning pipe fitting.
  • Embodiments of the present disclosure also provide an air-conditioning pipe having the above-mentioned air-conditioning pipe, and an air conditioner having such an air-conditioning pipe.
  • An air conditioning pipe fitting includes: a steel pipe, the steel pipe includes a first end and a second end; a copper pipe, the copper pipe is connected to the first end, and the copper pipe is connected to the A liquid storage tank is formed between the first ends or a liquid storage tank is formed in the copper pipe, and the opening of the liquid storage tank faces a direction away from the second end of the steel pipe.
  • the air-conditioning pipe fitting provided according to the embodiment of the present disclosure has a liquid storage tank for receiving the excess solder from the welding of the copper pipe and the connecting pipe.
  • the steel pipe in the air-conditioning pipe fitting provided by the embodiment of the present disclosure is not directly connected with the connecting pipe (other pipelines), but is connected with a copper pipe at the joint of the steel pipe, and the connecting pipe extends into the copper pipe and is connected with the copper pipe, so the steel pipe Finally, the interconnection with the connecting pipe is realized.
  • the welding process of the connecting pipe and the copper pipe is the same as the welding process of the traditional copper pipe-copper pipe welding seam, which is easy to realize and reduces the welding difficulty of the air-conditioning pipe fittings and the connecting pipe.
  • the solder In the process of welding the copper pipe and the connecting pipe, the solder first flows between the connecting pipe and the copper pipe, and the excess solder will flow into the liquid storage tank and condense, so that the excess solder will not penetrate and flow along the steel pipe.
  • the system forms a weld flash, causing damage to the system.
  • the air-conditioning pipe fitting provided by the embodiments of the present disclosure has the advantages of low welding difficulty, good reliability, low leakage risk, and low fracture risk.
  • An air conditioning pipeline provided according to another aspect of the present disclosure includes the air conditioning pipe fitting and a connecting pipe provided according to any one of the above embodiments of the present disclosure, one end of the connecting pipe extends into the copper pipe and is connected to the copper pipe.
  • the copper pipe is welded, and the liquid storage tank is used for receiving the solder for welding the copper pipe and the connecting pipe.
  • An air conditioner provided according to another aspect of the present disclosure includes the air conditioning pipeline provided according to any one of the above embodiments of the present disclosure.
  • FIG. 1 is a first embodiment of an air-conditioning pipe fitting in the related art.
  • FIG. 2 is a second embodiment of an air-conditioning pipe fitting in the related art.
  • FIG. 3 is a third embodiment of an air-conditioning pipe fitting in the related art.
  • FIG. 4 is a schematic structural diagram of an air-conditioning pipe fitting in Embodiment 1 of the present disclosure.
  • FIG. 5 is a schematic structural diagram of an air conditioning pipeline in Embodiment 1 of the present disclosure.
  • FIG. 6 is another schematic structural diagram of the air-conditioning pipe fitting in Embodiment 1 of the present disclosure.
  • FIG. 7 is a schematic structural diagram of an air-conditioning pipe fitting in Embodiment 2 of the present disclosure.
  • FIG. 8 is a schematic structural diagram of an air conditioning pipeline in Embodiment 2 of the present disclosure.
  • FIG. 9 is a schematic structural diagram of an air-conditioning pipe fitting in Embodiment 3 of the present disclosure.
  • FIG. 10 is a schematic structural diagram of an air conditioning pipeline in Embodiment 3 of the present disclosure.
  • FIG. 11 is a schematic structural diagram of an air-conditioning pipe fitting in Embodiment 4 of the present disclosure.
  • the related art generally adds copper sleeves at the steel pipe joints, the first steel pipe 001 is connected to the first copper sleeve 002 , and the second steel pipe 003 is connected to the second copper sleeve 004 , the first copper sleeve 002 is connected with the second copper sleeve 004, so that the first steel pipe 001 and the second steel pipe 004 can be connected, but the air-conditioning pipe fittings in the related art often have the following problems:
  • the existing flame brazing solder does not stick to the steel pipe.
  • the heat dissipation effect of the steel pipe is slower than that of the copper pipe due to the low thermal conductivity of the steel pipe.
  • the excess solder 005 is not easy to solidify, the permeable position is too long, and it is difficult to adhere to the inner wall of the steel pipe, and it is easy to flow into the system along the steel pipe wall, causing damage to the system. .
  • an air conditioning pipe is provided.
  • the air conditioning pipe 100 of the embodiment of the present disclosure will be described below with reference to FIGS. 4 to 11 .
  • the air-conditioning pipe fitting 100 includes a steel pipe 110 and a copper pipe 130 .
  • the steel pipe 110 includes a first end portion 111 and a second end portion (not shown in the figures). It can be understood that the first end portion 111 of the steel pipe 110 is opposite to the second end portion of the steel pipe 110 in the extending direction of the steel pipe 110 .
  • the copper pipe 130 is connected to the first end 111 of the steel pipe 110 , and a liquid storage tank 140 is formed between the copper pipe 130 and the first end 111 of the steel pipe 110 , or a liquid storage tank 140 is formed in the copper pipe 130 .
  • the liquid storage tank 140 may be constructed by the copper pipe 130 and the first end 111 of the steel pipe 110 together, or may be constructed by the copper pipe 130 by itself.
  • the copper pipe 130 is sleeved on the first end portion 111 of the steel pipe 110 , and there is a certain interval between the inner peripheral surface of the copper pipe 130 and the outer peripheral surface of the first end portion 111 of the steel pipe 110 to define the liquid storage tank 140 .
  • the liquid storage tank 140 When the liquid storage tank 140 is constructed by the copper pipe 130 , the liquid storage tank 140 is located inside the copper pipe 130 . And the opening of the liquid storage tank 140 faces a direction away from the second end of the steel pipe 110 in the extending direction of the steel pipe 120 .
  • the inner wall of the copper pipe 130 is used for welding with other pipelines of the air conditioner, such as the connecting pipe 120 , and the liquid storage tank 140 is used for receiving the solder for welding the copper pipe 130 and the connecting pipe 120 .
  • the connecting pipe 120 has a fourth end portion 121 .
  • the fourth end 121 of the connecting pipe 120 is used to extend into the copper pipe 130 and be welded with the inner wall of the copper pipe 130 .
  • At least a part of the fourth end 121 of the connection pipe 120 is located in the liquid storage tank 140 . That is to say, the copper pipe 130 is sleeved on the fourth end 121 of the connecting pipe 120, and at least a part of the fourth end 121 of the connecting pipe 120 extends into the liquid storage tank 140 from the opening of the liquid storage tank 140, and is connected to The distal end (free end) of the fourth end 121 of the tube 120 is located in the reservoir 140 .
  • the opening of the liquid storage tank 140 is oriented opposite to the extending direction of the connecting pipe 120, and the liquid storage tank 140 is facing the fourth end 121 of the connecting pipe 120 so that the fourth end 121 of the connecting pipe 120 can pass from the storage tank 120.
  • the opening of the liquid tank 140 extends into the liquid storage tank 140 .
  • the fourth end 121 of the connecting pipe 120 may also be located above the liquid storage tank 140 , that is, the fourth end 121 of the connecting pipe 120 does not actually extend into the liquid storage tank 140 .
  • at least a portion of the fourth end 121 of the connecting tube 120 is located in the liquid storage tank 140 .
  • the fourth end 121 of the connecting pipe 120 is a copper pipe section.
  • the fourth end 121 of the connecting pipe 120 is connected to the copper pipe 130 by welding, and a part of the solder 200 used for welding is filled between the fourth end 121 of the connecting pipe 120 and the copper pipe 130 in the radial direction of the copper pipe 130 , so that The fourth end 121 of the connection pipe 121 is connected to the copper pipe 130 , and the rest of the solder 200 is filled in the liquid storage tank 140 .
  • the solder 200 located between the fourth end 121 of the connecting pipe 120 and the copper pipe 130 plays the role of actual connection, and its length in the extending direction of the fourth end 121 of the connecting pipe 120 is the “soldering depth”.
  • connection pipe 120 and the steel pipe 110 are connected to each other through the copper pipe 130 .
  • the connecting pipe 120 may be a copper pipe or a steel pipe connected with a copper pipe.
  • the copper pipe 130 and the steel pipe 110 may be pre-welded, that is, the copper pipe 130 may be welded to the first end 111 of the steel pipe 110 first, and only a flame needs to be used on site. Solder the copper tube 130 and the fourth end 121 of the connection tube 120 .
  • the air-conditioning pipe fitting provided according to the embodiment of the present disclosure has a liquid storage tank for receiving the excess solder from the welding of the copper pipe and the connecting pipe.
  • the steel pipe in the air-conditioning pipe fitting provided by the embodiment of the present disclosure is not directly connected with the connecting pipe (other pipelines), but is connected with a copper pipe at the joint of the steel pipe, and the connecting pipe extends into the copper pipe and is connected with the copper pipe, so the steel pipe Finally, the interconnection with the connecting pipe is realized.
  • the welding process of the connecting pipe and the copper pipe is the same as the welding process of the traditional copper pipe-copper pipe welding seam, which is easy to realize and reduces the welding difficulty of the air-conditioning pipe fittings and the connecting pipe.
  • the solder In the process of welding the copper pipe and the connecting pipe, the solder first flows between the connecting pipe and the copper pipe, and the excess solder will flow into the liquid storage tank and condense, so that the excess solder will not penetrate and flow along the steel pipe.
  • the system forms a weld flash, causing damage to the system.
  • the bottom of the liquid storage tank can limit the extending depth of the connecting pipe, so as to effectively control the welding depth of the connecting pipe and keep the welding depth of the connecting pipe within a reasonable range , reduce the leakage risk of the liquid agent in the pipeline.
  • the condensed solder in the liquid storage tank forms double contact with the part of the connecting pipe extending into the liquid storage tank, which improves the connection reliability of the connecting pipe and the copper pipe, and also effectively reduces the risk of pipeline breakage.
  • the air-conditioning pipe fitting provided by the embodiments of the present disclosure has the advantages of low welding difficulty, good reliability, low leakage risk, and low fracture risk.
  • the reservoir 140 is annular.
  • the radial directions of the first end 111 of the steel pipe 110 , the fourth end 121 of the connecting pipe 120 and the copper pipe 130 are the same as each other.
  • the axial directions of the first end portion 111 of the steel pipe 110 , the fourth end portion 121 of the connecting pipe 120 , and the copper pipe 130 are also the same as each other.
  • the technical solution of the present disclosure is described below by taking the first end 111 of the steel pipe 110 , the fourth end 121 of the connecting pipe 120 and the extending direction of the copper pipe 130 in the left-right direction as an example, as shown in FIG. 4 .
  • the first end 111 of the steel pipe 110 is the right end of the steel pipe 110
  • the fourth end 121 of the connecting pipe 120 is the left end of the connecting pipe 120
  • the opening direction of the liquid storage tank 140 is to the right
  • the fourth end of the connecting pipe 120 The portion 121 extends into the reservoir 140 from right to left.
  • the third end portion 131 of the copper pipe 130 is sleeved on the first end portion 111 of the steel pipe 110 , and a part of the first end portion 111 of the steel pipe 110 is formed with a first constriction structure.
  • the mouth structure includes a first transition section 113 and a first neck section 114 that are connected.
  • the first transition section 113 is used to connect the first neck section 114 with the rest of the first end 111 of the steel pipe 110 .
  • the remainder of the first end 111 of the steel tube 110 may be referred to as the connecting segment 112 .
  • the first end portion 111 of the steel pipe 110 includes the connecting section 112 , the first transition section 113 and the first neck section 114 which are connected in sequence in the extending direction (left and right direction).
  • the connecting section 112 is also used to connect with the rest of the steel pipe 110 .
  • the connecting section 112 , the first transition section 113 and the first neck section 114 are arranged in order from left to right and connected in sequence to form the first end 111 of the steel pipe 110 .
  • the third end portion 131 is sleeved on the first end portion 111 of the steel pipe 110 .
  • the connecting section 112 is connected to the copper pipe 130 .
  • the copper pipe 130 is a straight pipe
  • the diameter of the first constricted section 114 is smaller than the diameter of the connecting section 112
  • a reservoir is formed between the outer peripheral surface of the first constricted section 114 and the inner peripheral surface of the copper pipe 130 .
  • Tank 140 the inner peripheral surface of the copper tube 130 is the inner peripheral surface of the portion opposite to the first neck section 114 in the radial direction.
  • the opening of the liquid storage tank 140 faces to the right, and the first transition section 113 is the bottom of the liquid storage tank 140 .
  • the length of the first constriction section 114 is the height h of the liquid storage tank 140 , and the distance between the outer peripheral surface of the first constricted section 114 and the inner peripheral surface of the copper tube 130 in the radial direction of the copper tube 130 is the distance of the liquid storage tank 140 .
  • Slot width w The depth direction of the liquid storage tank 140 is consistent with the axial direction of the copper pipe 130 , that is, along the left-right direction.
  • the value range of the groove height h is 3mm-5mm.
  • the copper pipe 130 is partially sleeved on the steel pipe 110. It can be understood that in other embodiments, the copper pipe 130 can be completely sleeved on the steel pipe 110, and the first constriction section The right end surface of 114 and the right end surface of the copper pipe 130 may be flush.
  • the wall thickness of the connecting pipe 120 is a mm, and the groove width w is greater than or equal to (a+0.5) mm.
  • the length of the connecting section 112 is 3mm-10mm.
  • the fourth end 121 of the connecting pipe 120 extends into the copper pipe 130 from right to left until the fourth end of the connecting pipe 120 A portion of 121 protrudes into reservoir 140 .
  • This part of the fourth end 121 of the connecting tube 120 is located between the copper tube 130 and the first neck section 114 in the radial direction of the copper tube 130 , and radially coincides with the copper tube 130 and the first neck section 114 .
  • the first transition section 113 has a certain length in the left-right direction, and there is an included angle between the first transition section 113 and the left-right direction, the diameter of the left end of the first transition section 113 is larger than the diameter of the right end, and the first transition section 113 The diameter of the segment 113 gradually decreases inward from left to right.
  • This arrangement is to reduce the influence of stress concentration on the structural strength of the steel pipe 110 and ensure the structural strength of the steel pipe 110 .
  • the length of the first transition section 113 in the left-right direction is greater than or equal to 2 mm and less than or equal to 5 mm.
  • the first transition section 113 may also extend along the radial direction of the first end portion 111 of the steel pipe 110 , that is, perpendicular to the left-right direction.
  • the fourth end portion 121 of the connecting pipe 120 and the copper pipe 130 there is a weld between the fourth end 121 of the connecting pipe 120 and the copper pipe 130 in the radial direction of the copper pipe 130 .
  • the fourth end portion 121 of the connection pipe 121 and the copper pipe 130 are connected.
  • the solder 200 penetrates into the weld from the right end of the weld, and the unsolidified solder 200 flows to the left along the weld until the weld is completely filled, and then the excess solder 200 flows into the left side of the weld.
  • the liquid storage tank 140 is stored and solidified in the liquid storage tank 140, thereby preventing the excess solder 200 from continuing to penetrate into the steel pipe 110 along the steel pipe 110, thereby causing damage to the system.
  • the first transition section 113 may position the connecting tube 120 to keep the welding depth of the connecting tube 120 within a reasonable range.
  • the part of the fourth end 121 of the connecting pipe 120 located in the liquid storage tank 140 forms double contact with the solder 200 in the liquid storage tank 140, that is, the inner and outer peripheral surfaces of the part are in contact with the solder 200, and the connecting pipe
  • the end (left end) of the fourth end 121 of the 120 is buried in the solder 200 , thereby improving the connection reliability of the connecting pipe 120 and the copper pipe 130 , and effectively reducing the risk of pipe breakage.
  • the steel pipe 110 may be a carbon steel pipe or a stainless steel pipe.
  • the first end 111 of the steel pipe 110 may also not include the first constricted section 114 , as shown in FIG. It can be understood that the bending section 115 is equivalent to the first transition section 113 in FIG. 4 , and the diameter of the bending section 115 gradually decreases inward from left to right.
  • the bending section 115 has a certain length in the left-right direction, and an angle ⁇ is formed between the bending section 115 and the left-right direction.
  • is greater than or equal to 30° and less than or equal to 90°.
  • a liquid storage tank 140 is formed between the outer peripheral surface of the bending section 115 and the inner peripheral surface of the copper tube 130 .
  • the length of the bending section 115 in the left-right direction is the groove height h of the liquid storage tank 140 .
  • the groove height h is greater than or equal to 3 mm and less than or equal to 5 mm.
  • the diameter of the right end of the bending section 115 is L
  • the fourth end 121 of the connecting pipe 120 is a branch pipe section
  • the diameter of the fourth end 121 of the connecting pipe 120 is b mm
  • L is less than or equal to [b- 2*(a+0.5)]mm.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the air-conditioning pipe fitting provided in this embodiment is described below by taking FIG. 7 and FIG. 8 as examples.
  • the third end 131 of the copper pipe 130 is sleeved on the first end 111 of the steel pipe 110 , and the first end 111 of the steel pipe 110 is a straight pipe.
  • a portion of the third end portion 131 of the copper tube 130 forms a second constriction structure, and the second constriction structure includes a second constriction section 132 and a second transition section 133 .
  • the third end 131 of the copper pipe 130 is its left end, and the left part of the third end 131 of the copper pipe 130 forms a second constriction structure.
  • the second neck section 132 is connected to the first end 111 of the steel pipe 110 .
  • the second transition section 133 is used to connect the second neck section 132 and the rest of the copper tube 130 , that is, the second transition section 133 is located at the second neck section 132 and the rest of the copper tube 130 in the extending direction of the copper tube 130 .
  • Partial pipe segments are connected between and with each of them. It can be understood that the diameter of the second constriction section 132 is smaller than the diameter of the rest of the copper pipe 130, and a liquid storage tank 140 is formed between the inner peripheral surface of the remaining pipe section of the copper pipe 130 and the outer peripheral surface of the steel pipe 110, and the liquid storage tank 140 is formed.
  • the opening of the tank 140 faces to the right, and the second transition section 133 is the bottom of the tank 140 .
  • the inner peripheral surface of the remaining part of the copper pipe 130 is the inner peripheral surface of the portion of the copper pipe 130 opposite to the steel pipe 110 in the radial direction, and the length of this part of the copper pipe 130 is the height h of the liquid storage tank 140 .
  • the distance between the inner peripheral surface of the remaining pipe section of the copper pipe 130 and the outer peripheral surface of the steel pipe 110 in the radial direction of the copper pipe 130 is the groove width w of the liquid storage tank 140 .
  • the depth direction of the liquid storage tank 140 is consistent with the axial direction of the copper pipe 130 , that is, along the left-right direction.
  • the value range of the groove height h is 3mm-5mm.
  • the copper pipe 130 is partially sleeved on the steel pipe 110 . It can be understood that in other embodiments, the copper pipe 130 can be completely sleeved on the steel pipe 110 , and the right end surface of the steel pipe 110 It can be flush with the right end surface of the copper pipe 130 .
  • the wall thickness of the connecting pipe 120 is a mm, and the groove width w is greater than or equal to (a+0.5) mm.
  • the length of the second neck section 132 is 3mm-10mm.
  • the fourth end 121 of the connecting pipe 120 protrudes into the copper pipe 130 from right to left until a part of the fourth end 121 of the connecting pipe 120 protrudes into the liquid storage tank 140 , which is in the copper pipe 140 .
  • the pipe 130 is located between the copper pipe 130 and the first end 111 of the steel pipe 110 in the radial direction, and coincides with the copper pipe 130 and the first end 111 of the steel pipe 110 in the radial direction.
  • the second transition section 133 has a certain length in the left-right direction, and there is an included angle between the second transition section 133 and the left-right direction, the diameter of the left end of the second transition section 133 is smaller than the diameter of the right end, and the second transition section 133 The diameter of the segment 133 gradually expands outward from left to right.
  • This arrangement is to reduce the influence of stress concentration on the structural strength of the copper pipe 130 and ensure the structural strength of the copper pipe 130 .
  • the length of the second transition section 133 in the left-right direction is greater than or equal to 2 mm and less than or equal to 5 mm.
  • the second transition section 133 may also extend along the radial direction of the copper tube 130 , that is, perpendicular to the left-right direction.
  • the fourth end portion 121 of the connecting pipe 120 and the copper pipe 130 there is a welding seam between the fourth end 121 of the connecting pipe 120 and the copper pipe 130 in the radial direction of the copper pipe 130 .
  • the fourth end portion 121 of the connection pipe 121 and the copper pipe 130 are connected.
  • the solder 200 penetrates into the welding seam from the right end of the copper pipe 130, the unsolidified solder 200 flows to the left along the welding seam until the welding seam is completely filled, and then the excess solder 200 flows into the left side of the welding seam
  • the liquid storage tank 140 is stored and solidified in the liquid storage tank 140, thereby preventing the excess solder 200 from continuing to penetrate into the steel pipe 110 along the steel pipe 110 and causing damage to the system.
  • the second transition section 133 may position the connecting pipe 130 to keep the welding depth of the connecting pipe 130 within a reasonable range.
  • the part of the fourth end 121 of the connecting pipe 120 located in the liquid storage tank 140 forms double contact with the solder 200 in the liquid storage tank 140, that is, the inner and outer peripheral surfaces of the part are in contact with the solder 200, and the connecting pipe
  • the end (left end) of the fourth end 121 of the 120 is buried in the solder 200 , thereby improving the connection reliability of the connecting pipe 120 and the copper pipe 130 , and effectively reducing the risk of pipe breakage.
  • the air-conditioning pipe fitting provided in this embodiment is described below by taking FIG. 9 and FIG. 10 as examples.
  • the first end 111 of the steel pipe 110 is sleeved on the third end 131 of the copper pipe 130 , and a liquid storage tank 140 is formed in the copper pipe 130 , that is, the liquid storage tank 140 is formed inside the copper pipe 130 .
  • the copper pipe 130 is a straight pipe, and an inward flange 134 is formed at the third end 131 of the copper pipe 130 , and the flange 134 and the inner peripheral surface of the copper pipe 130 are formed between the flange 134 and the inner peripheral surface of the copper pipe 130 .
  • a reservoir 140 is formed. The opening of the reservoir 140 faces to the right.
  • the fourth end 121 of the connecting pipe 120 extends into the copper pipe 130 from right to left, and extends into the liquid storage tank 140 along the inner wall surface of the copper pipe 130 .
  • the flange 131 can be used as the bottom of the liquid storage tank 140 and can abut against the fourth end 121 of the connecting pipe 120 to limit the position of the fourth end 121 of the connecting pipe 120 .
  • the length of the flange 134 in the left-right direction is the groove height h of the liquid storage tank 140 .
  • the value range of the groove height h is 3mm-5mm, and the groove height h is preferably 3mm.
  • the angle between the flange 134 and the inner peripheral surface of the copper tube 130 is ⁇ , optionally, ⁇ is greater than or equal to 30° and less than or equal to 90°.
  • the angle ⁇ between the flange 134 and the inner peripheral surface of the copper tube 130 is 45°.
  • the maximum width w of the reservoir 140 is greater than or equal to (a+0.5) mm.
  • a is the wall thickness of the connecting pipe 120 .
  • the length of the first end 111 of the steel pipe 110 is 3mm-10mm.
  • the flange 134 is formed on the leftmost side of the copper pipe 130 .
  • the liquid storage tank 140 may be formed at any position on the inner peripheral surface of the copper pipe 130, and the formation of the liquid storage tank 140 inside the copper pipe 130 is not limited to the flipping in this embodiment.
  • Side 134 As an example, a liquid storage tank body is connected to the inner peripheral surface of the copper pipe 130, and the liquid storage tank body first extends inward for a certain distance from the connection position with the inner peripheral surface of the copper pipe 130, and then extends to the right for a certain distance, Therefore, a liquid storage tank 140 with an opening facing to the right is formed between the liquid storage tank body and the inner peripheral surface of the copper pipe 130 .
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • the air-conditioning pipe fitting provided in this embodiment is described below by taking FIG. 11 as an example.
  • the third end portion 131 of the copper pipe 130 is sleeved on the first end portion 111 of the steel pipe 110 , and a part of the first end portion 111 of the steel pipe 110 is formed with a first constriction structure.
  • the mouth structure includes a first transition section 113 and a first neck section 114 that are connected.
  • the first transition section 113 is used to connect the first neck section 114 with the rest of the first end 111 of the steel pipe 110 .
  • the remainder of the first end 111 of the steel tube 110 may be referred to as the connecting segment 112 .
  • the first end portion 111 of the steel pipe 110 includes the connecting section 112 , the first transition section 113 and the first neck section 114 which are connected in sequence in the extending direction (left and right direction).
  • the connecting section 112 is also used to connect with the rest of the steel pipe 110 .
  • a portion of the third end portion 131 of the copper tube 130 forms a second constriction structure, and the second constriction structure includes a second constriction section 132 and a second transition section 133 .
  • the third end 131 of the copper pipe 130 is its left end, and the left part of the third end 131 of the copper pipe 130 forms a second constriction structure.
  • the second transition section 133 is used to connect the second neck section 132 and the rest of the copper tube 130 , that is, the second transition section 133 is located at the second neck section 132 and the rest of the copper tube 130 in the extending direction of the copper tube 130 . Partial pipe segments are connected between and with each of them.
  • the connecting section 112 of the steel pipe 110 is connected to the second neck section 132 of the copper pipe 130 .
  • a liquid storage tank 140 is formed between the inner peripheral surface of the remaining pipe sections of the copper pipe 130 and the first constricted section 114 , and the opening of the liquid storage tank 140 faces to the right.
  • the length of the first constriction section 114 is the groove height h of the liquid storage tank 140
  • the outer peripheral surface of the first constriction section 114 and the inner peripheral surface of the rest of the copper pipe 130 are in the position of the copper pipe 130 .
  • the distance in the radial direction is the groove width w of the liquid storage tank 140 .
  • the value range of the groove height h is 3mm-5mm.
  • the groove width w is greater than or equal to (a+0.5) mm, where a is the wall thickness of the connecting pipe 120 .
  • the lengths of the connecting section 112 and the second neck section 132 are equal, and the length may be 3 mm-10 mm.
  • the fourth end 121 of the connecting pipe 120 can extend into the copper pipe 130 from right to left until a part of the fourth end 121 of the connecting pipe 120 extends into the liquid storage in slot 140.
  • first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with “first”, “second” may expressly or implicitly include at least one of that feature.
  • plurality means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified.
  • installed installed
  • connected connected
  • fixed a detachable connection
  • it can be a mechanical connection or an electrical connection or can communicate with each other
  • it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified.
  • the specific meanings of the above terms in the present disclosure can be understood according to specific situations.
  • a first feature "on” or “under” a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features touch.
  • the first feature being “above”, “over” and “above” the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature.
  • the first feature being “below”, “below” and “below” the second feature may mean that the first feature is directly or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • the terms “one embodiment,” “some embodiments,” “example,” “specific example,” or “some examples,” etc. mean a specific feature, structure, material, or Features are included in at least one embodiment or example of the present disclosure.
  • schematic representations of the above terms are not necessarily directed to the same embodiment or example.
  • the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
  • those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.

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Abstract

An air conditioner pipe fitting (100), an air conditioner pipeline, and an air conditioner, the air conditioner pipe fitting (100) comprising: a steel pipe (110), the steel pipe (110) comprising a first end part (111) and a second end part; and a copper pipe (130), the copper pipe (130) being connected to the first end part (111), a liquid storage tank (140) being formed between the copper pipe (130) and the first end part (111) or a liquid storage tank (140) being formed in the copper pipe (130), and an opening of the liquid storage tank (140) facing in the direction away from the second end part of the steel pipe (110).

Description

空调管件、空调管路及空调器Air conditioning pipe fittings, air conditioning pipes and air conditioners
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请基于申请号为202110430510.2、申请日为2021年04月21日的中国专利申请提出,并要求该中国专利申请的优先权,该中国专利申请的全部内容在此引入本申请作为参考。This application is based on the Chinese patent application with the application number of 202110430510.2 and the filing date of April 21, 2021, and claims the priority of the Chinese patent application. The entire content of the Chinese patent application is incorporated herein by reference.
技术领域technical field
本公开涉及空调制造技术领域,具体涉及一种空调管件、空调管路以及具有这种空调管路的空调器。The present disclosure relates to the technical field of air-conditioning manufacturing, in particular to an air-conditioning pipe fitting, an air-conditioning pipeline and an air conditioner having the air-conditioning pipeline.
背景技术Background technique
目前,空调系统中需用管路件来传输制冷剂,行业常规使用铜管,但是铜材料的价格较高,与铜管相比,钢管的成本低、耐压高,且导热率低,保温系数比铜质管路高,将钢管应用于空调系统中可以提高空调系统能效。但是现有的火焰钎焊焊料与钢制管路不相粘,钢材料与钢材料之间的火焰焊接只能使用含银钎料,这类钎料的成本太高,不适于推广商用。At present, pipe fittings are needed to transmit refrigerant in air-conditioning systems. Copper pipes are commonly used in the industry, but the price of copper materials is relatively high. Compared with copper pipes, steel pipes have low cost, high pressure resistance, low thermal conductivity, and thermal insulation. The coefficient is higher than that of copper pipes, and the application of steel pipes in air conditioning systems can improve the energy efficiency of air conditioning systems. However, the existing flame brazing solder does not stick to the steel pipeline, and only silver-containing solder can be used for the flame welding between the steel material and the steel material. The cost of this kind of solder is too high and is not suitable for commercialization.
发明内容SUMMARY OF THE INVENTION
本公开旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本公开的实施例提出一种空调管件。本公开的实施例还提出一种具有上述空调管件的空调管路,以及具有这种空调管路的空调器。The present disclosure aims to solve one of the technical problems in the related art at least to a certain extent. To this end, an embodiment of the present disclosure proposes an air conditioning pipe fitting. Embodiments of the present disclosure also provide an air-conditioning pipe having the above-mentioned air-conditioning pipe, and an air conditioner having such an air-conditioning pipe.
根据本公开实施例的空调管件,包括:钢管,所述钢管包括第一端部和第二端部;铜管,所述铜管与所述第一端部相连,所述铜管与所述第一端部之间构造出储液槽或者所述铜管内形成有储液槽,且所述储液槽的开口朝向远离所述钢管的所述第二端部的方向。An air conditioning pipe fitting according to an embodiment of the present disclosure includes: a steel pipe, the steel pipe includes a first end and a second end; a copper pipe, the copper pipe is connected to the first end, and the copper pipe is connected to the A liquid storage tank is formed between the first ends or a liquid storage tank is formed in the copper pipe, and the opening of the liquid storage tank faces a direction away from the second end of the steel pipe.
根据本公开实施例提供的空调管件具有用于承接铜管与连接管焊接的多余焊料的储液槽。本公开实施例提供的空调管件中的钢管不与连接管(其他管路)直接相连,而是在钢管的接头处连接有铜管,连接管伸入铜管中并与铜管相连,因此钢管最终实现与连接管的相互连接。连接管与铜管的焊接工艺与传统的铜管-铜管焊缝的焊接工艺相同,易实现,降低了空调管件与连接管的焊接难度。在将铜管和连接管进行焊接的过程中,焊料首先流入连接管与铜管之间,富余的焊料将流入储液槽中并凝结,由此,富余的焊料不会沿着钢管渗透并流入系统形成焊瘤,对系统造成破坏。The air-conditioning pipe fitting provided according to the embodiment of the present disclosure has a liquid storage tank for receiving the excess solder from the welding of the copper pipe and the connecting pipe. The steel pipe in the air-conditioning pipe fitting provided by the embodiment of the present disclosure is not directly connected with the connecting pipe (other pipelines), but is connected with a copper pipe at the joint of the steel pipe, and the connecting pipe extends into the copper pipe and is connected with the copper pipe, so the steel pipe Finally, the interconnection with the connecting pipe is realized. The welding process of the connecting pipe and the copper pipe is the same as the welding process of the traditional copper pipe-copper pipe welding seam, which is easy to realize and reduces the welding difficulty of the air-conditioning pipe fittings and the connecting pipe. In the process of welding the copper pipe and the connecting pipe, the solder first flows between the connecting pipe and the copper pipe, and the excess solder will flow into the liquid storage tank and condense, so that the excess solder will not penetrate and flow along the steel pipe. The system forms a weld flash, causing damage to the system.
由此,本公开实施例提供的空调管件具有焊接难度低、可靠性好、泄露风险低、断裂风险低的优点。Therefore, the air-conditioning pipe fitting provided by the embodiments of the present disclosure has the advantages of low welding difficulty, good reliability, low leakage risk, and low fracture risk.
根据本公开的另一方面提供的空调管路,包括根据本公开上述任一项实施例提供的空调管件和连接管,所述连接管的一个端部伸入所述铜管中并与所述铜管焊接,所述储 液槽用于承接所述铜管与所述连接管焊接的焊料。An air conditioning pipeline provided according to another aspect of the present disclosure includes the air conditioning pipe fitting and a connecting pipe provided according to any one of the above embodiments of the present disclosure, one end of the connecting pipe extends into the copper pipe and is connected to the copper pipe. The copper pipe is welded, and the liquid storage tank is used for receiving the solder for welding the copper pipe and the connecting pipe.
根据本公开的另一方面提供的空调器,包括根据本公开上述任一项实施例提供的空调管路。An air conditioner provided according to another aspect of the present disclosure includes the air conditioning pipeline provided according to any one of the above embodiments of the present disclosure.
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。Additional aspects and advantages of the present disclosure will be set forth, in part, from the following description, and in part will become apparent from the following description, or may be learned by practice of the present disclosure.
附图说明Description of drawings
图1是相关技术中空调管件的实施方式一。FIG. 1 is a first embodiment of an air-conditioning pipe fitting in the related art.
图2是相关技术中空调管件的实施方式二。FIG. 2 is a second embodiment of an air-conditioning pipe fitting in the related art.
图3是相关技术中空调管件的实施方式三。FIG. 3 is a third embodiment of an air-conditioning pipe fitting in the related art.
图4是本公开实施例一中的空调管件的结构示意图。FIG. 4 is a schematic structural diagram of an air-conditioning pipe fitting in Embodiment 1 of the present disclosure.
图5是本公开实施例一中的空调管路的结构示意图。FIG. 5 is a schematic structural diagram of an air conditioning pipeline in Embodiment 1 of the present disclosure.
图6是本公开实施例一中的空调管件的另一结构示意图。FIG. 6 is another schematic structural diagram of the air-conditioning pipe fitting in Embodiment 1 of the present disclosure.
图7是本公开实施例二中的空调管件的结构示意图。FIG. 7 is a schematic structural diagram of an air-conditioning pipe fitting in Embodiment 2 of the present disclosure.
图8是本公开实施例二中的空调管路的结构示意图。FIG. 8 is a schematic structural diagram of an air conditioning pipeline in Embodiment 2 of the present disclosure.
图9是本公开实施例三中的空调管件的结构示意图。FIG. 9 is a schematic structural diagram of an air-conditioning pipe fitting in Embodiment 3 of the present disclosure.
图10是本公开实施例三中的空调管路的结构示意图。FIG. 10 is a schematic structural diagram of an air conditioning pipeline in Embodiment 3 of the present disclosure.
图11是本公开实施例四中的空调管件的结构示意图。FIG. 11 is a schematic structural diagram of an air-conditioning pipe fitting in Embodiment 4 of the present disclosure.
具体实施方式Detailed ways
下面详细描述本公开的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。Embodiments of the present disclosure are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present disclosure and should not be construed as a limitation of the present disclosure.
本公开是基于发明人对以下事实和问题的发现和认识做出的:The present disclosure is made based on the inventors' findings and knowledge of the following facts and problems:
为了解决现有技术的技术问题,如图1至图3所示,相关技术一般在钢管接头处增加铜套,第一钢管001连接第一铜套002,第二钢管003连接第二铜套004,第一铜套002与第二铜套004相连,即可实现第一钢管001与第二钢管004连,但是相关技术中的这种空调管件往往存在以下问题:In order to solve the technical problems in the prior art, as shown in FIGS. 1 to 3 , the related art generally adds copper sleeves at the steel pipe joints, the first steel pipe 001 is connected to the first copper sleeve 002 , and the second steel pipe 003 is connected to the second copper sleeve 004 , the first copper sleeve 002 is connected with the second copper sleeve 004, so that the first steel pipe 001 and the second steel pipe 004 can be connected, but the air-conditioning pipe fittings in the related art often have the following problems:
现有的火焰钎焊焊料与钢制管路不相粘,在焊接阶段,虽然在钢管接头处增加了铜套,但是由于钢制管路导热率低,散热效果比铜质管路慢,焊接时铜套与钢制管路结合处温度较高,富余的焊料005不容易凝固,可渗透位置过长,且难以附着在钢管内壁,容易沿着钢制管壁流进系统,对系统造成破坏。The existing flame brazing solder does not stick to the steel pipe. In the welding stage, although a copper sleeve is added to the steel pipe joint, the heat dissipation effect of the steel pipe is slower than that of the copper pipe due to the low thermal conductivity of the steel pipe. When the temperature at the junction of the copper sleeve and the steel pipe is high, the excess solder 005 is not easy to solidify, the permeable position is too long, and it is difficult to adhere to the inner wall of the steel pipe, and it is easy to flow into the system along the steel pipe wall, causing damage to the system. .
根据本申请的一些实施例,提供了一种空调管件。下面根据图4至11描述本公开的实施例的空调管件100。空调管件100包括钢管110以及铜管130。According to some embodiments of the present application, an air conditioning pipe is provided. The air conditioning pipe 100 of the embodiment of the present disclosure will be described below with reference to FIGS. 4 to 11 . The air-conditioning pipe fitting 100 includes a steel pipe 110 and a copper pipe 130 .
钢管110包括第一端部111和第二端部(图中未示出)。可以理解的是,钢管110的第一端部111与钢管110的第二端部在钢管110的延伸方向上相对。The steel pipe 110 includes a first end portion 111 and a second end portion (not shown in the figures). It can be understood that the first end portion 111 of the steel pipe 110 is opposite to the second end portion of the steel pipe 110 in the extending direction of the steel pipe 110 .
铜管130与钢管110的第一端部111相连,并且,铜管130与钢管110的第一端部 111之间构造出了储液槽140,或者,铜管130内形成有储液槽140。也就是说,储液槽140既可以由铜管130与钢管110的第一端部111共同构造出,也可以由铜管130自行构造出。例如,铜管130套设在钢管110的第一端部111上,铜管130的内周面与钢管110的第一端部111的外周面之间具有一定间隔从而限定出了储液槽140。当储液槽140由铜管130自行构造出时,储液槽140位于铜管130内侧。并且储液槽140的开口在钢管120的延伸方向上朝向远离钢管110的第二端部的方向。The copper pipe 130 is connected to the first end 111 of the steel pipe 110 , and a liquid storage tank 140 is formed between the copper pipe 130 and the first end 111 of the steel pipe 110 , or a liquid storage tank 140 is formed in the copper pipe 130 . That is to say, the liquid storage tank 140 may be constructed by the copper pipe 130 and the first end 111 of the steel pipe 110 together, or may be constructed by the copper pipe 130 by itself. For example, the copper pipe 130 is sleeved on the first end portion 111 of the steel pipe 110 , and there is a certain interval between the inner peripheral surface of the copper pipe 130 and the outer peripheral surface of the first end portion 111 of the steel pipe 110 to define the liquid storage tank 140 . When the liquid storage tank 140 is constructed by the copper pipe 130 , the liquid storage tank 140 is located inside the copper pipe 130 . And the opening of the liquid storage tank 140 faces a direction away from the second end of the steel pipe 110 in the extending direction of the steel pipe 120 .
铜管130的内壁用于与空调器的其他管路例如连接管120焊接,储液槽140用于承接铜管130与连接管120焊接的焊料。The inner wall of the copper pipe 130 is used for welding with other pipelines of the air conditioner, such as the connecting pipe 120 , and the liquid storage tank 140 is used for receiving the solder for welding the copper pipe 130 and the connecting pipe 120 .
例如,连接管120具有第四端部121。连接管120的第四端部121用于伸入铜管130中并与铜管130的内壁焊接在一起。连接管120的第四端部121的至少一部分位于储液槽140中。也就是说,铜管130套设在连接管120的第四端部121上,并且至少一部分连接管120的第四端部121从储液槽140的开口处伸入储液槽140中,连接管120的第四端部121的末端(自由端)位于储液槽140内。可以理解的是,储液槽140的开口朝向与连接管120的伸入方向相反,储液槽140正对连接管120的第四端部121以便连接管120的第四端部121能够从储液槽140的开口处伸入储液槽140中。或者,连接管120的第四端部121还可以位于储液槽140的上方,即连接管120的第四端部121实际上未伸入储液槽140内。优选连接管120的第四端部121的至少一部分位于储液槽140中。For example, the connecting pipe 120 has a fourth end portion 121 . The fourth end 121 of the connecting pipe 120 is used to extend into the copper pipe 130 and be welded with the inner wall of the copper pipe 130 . At least a part of the fourth end 121 of the connection pipe 120 is located in the liquid storage tank 140 . That is to say, the copper pipe 130 is sleeved on the fourth end 121 of the connecting pipe 120, and at least a part of the fourth end 121 of the connecting pipe 120 extends into the liquid storage tank 140 from the opening of the liquid storage tank 140, and is connected to The distal end (free end) of the fourth end 121 of the tube 120 is located in the reservoir 140 . It can be understood that the opening of the liquid storage tank 140 is oriented opposite to the extending direction of the connecting pipe 120, and the liquid storage tank 140 is facing the fourth end 121 of the connecting pipe 120 so that the fourth end 121 of the connecting pipe 120 can pass from the storage tank 120. The opening of the liquid tank 140 extends into the liquid storage tank 140 . Alternatively, the fourth end 121 of the connecting pipe 120 may also be located above the liquid storage tank 140 , that is, the fourth end 121 of the connecting pipe 120 does not actually extend into the liquid storage tank 140 . Preferably, at least a portion of the fourth end 121 of the connecting tube 120 is located in the liquid storage tank 140 .
连接管120的第四端部121为铜制管段。连接管120的第四端部121与铜管130通过焊接相连,焊接使用的焊料200的一部分在铜管130的径向上填充在连接管120的第四端部121与铜管130之间,以便将连接管121的第四端部121和铜管130相连,焊料200的其余部分填充在储液槽140中。此处位于连接管120的第四端部121与铜管130之间的焊料200起实际连接作用,其在连接管120的第四端部121的延伸方向上的长度为“焊接深度”。焊料200的其余部分即对连接管120的第四端部121和铜管130进行焊接时富余出的焊料200,这部分富余的焊料200最终流入储液槽140中,而不会沿着钢管110继续向管件内部渗透。由此,连接管120与钢管110通过铜管130实现了相互连接。其中,连接管120可以为铜制管路或者连接有铜管的钢制管路。The fourth end 121 of the connecting pipe 120 is a copper pipe section. The fourth end 121 of the connecting pipe 120 is connected to the copper pipe 130 by welding, and a part of the solder 200 used for welding is filled between the fourth end 121 of the connecting pipe 120 and the copper pipe 130 in the radial direction of the copper pipe 130 , so that The fourth end 121 of the connection pipe 121 is connected to the copper pipe 130 , and the rest of the solder 200 is filled in the liquid storage tank 140 . Here, the solder 200 located between the fourth end 121 of the connecting pipe 120 and the copper pipe 130 plays the role of actual connection, and its length in the extending direction of the fourth end 121 of the connecting pipe 120 is the “soldering depth”. The rest of the solder 200 is the surplus solder 200 produced when the fourth end 121 of the connecting pipe 120 and the copper pipe 130 are welded, and the surplus solder 200 eventually flows into the liquid storage tank 140 instead of along the steel pipe 110 Continue to penetrate inside the fitting. Thus, the connection pipe 120 and the steel pipe 110 are connected to each other through the copper pipe 130 . Wherein, the connecting pipe 120 may be a copper pipe or a steel pipe connected with a copper pipe.
在对本公开实施例提供的空调管件进行制造时,可以将铜管130与钢管110进行预先焊接,即可以先将铜管130焊接在钢管110的第一端部111上,在现场仅需要采用火焰焊接铜管130与连接管120的第四端部121。When manufacturing the air-conditioning pipe fitting provided by the embodiment of the present disclosure, the copper pipe 130 and the steel pipe 110 may be pre-welded, that is, the copper pipe 130 may be welded to the first end 111 of the steel pipe 110 first, and only a flame needs to be used on site. Solder the copper tube 130 and the fourth end 121 of the connection tube 120 .
根据本公开实施例提供的空调管件具有用于承接铜管与连接管焊接的多余焊料的储液槽。本公开实施例提供的空调管件中的钢管不与连接管(其他管路)直接相连,而是在钢管的接头处连接有铜管,连接管伸入铜管中并与铜管相连,因此钢管最终实现与连接管的相互连接。连接管与铜管的焊接工艺与传统的铜管-铜管焊缝的焊接工艺相同,易实现,降低了空调管件与连接管的焊接难度。在将铜管和连接管进行焊接的过程中,焊料首先流入连接管与铜管之间,富余的焊料将流入储液槽中并凝结,由此,富余的焊料不会沿着钢管渗透并流入系统形成焊瘤,对系统造成破坏。The air-conditioning pipe fitting provided according to the embodiment of the present disclosure has a liquid storage tank for receiving the excess solder from the welding of the copper pipe and the connecting pipe. The steel pipe in the air-conditioning pipe fitting provided by the embodiment of the present disclosure is not directly connected with the connecting pipe (other pipelines), but is connected with a copper pipe at the joint of the steel pipe, and the connecting pipe extends into the copper pipe and is connected with the copper pipe, so the steel pipe Finally, the interconnection with the connecting pipe is realized. The welding process of the connecting pipe and the copper pipe is the same as the welding process of the traditional copper pipe-copper pipe welding seam, which is easy to realize and reduces the welding difficulty of the air-conditioning pipe fittings and the connecting pipe. In the process of welding the copper pipe and the connecting pipe, the solder first flows between the connecting pipe and the copper pipe, and the excess solder will flow into the liquid storage tank and condense, so that the excess solder will not penetrate and flow along the steel pipe. The system forms a weld flash, causing damage to the system.
此外,在连接管伸入铜套中的过程中,储液槽的底部可以对连接管的伸入深度进行限制,以有效地控制连接管的焊接深度并使连接管的焊接深度保持在合理范围中,降低管道内液剂的泄露风险。并且储液槽中凝结的焊料对连接管的伸入储液槽中的部分形成了双重接触,提高了连接管与铜管的连接可靠性,还有效降低了管路的断裂风险。In addition, in the process of extending the connecting pipe into the copper sleeve, the bottom of the liquid storage tank can limit the extending depth of the connecting pipe, so as to effectively control the welding depth of the connecting pipe and keep the welding depth of the connecting pipe within a reasonable range , reduce the leakage risk of the liquid agent in the pipeline. In addition, the condensed solder in the liquid storage tank forms double contact with the part of the connecting pipe extending into the liquid storage tank, which improves the connection reliability of the connecting pipe and the copper pipe, and also effectively reduces the risk of pipeline breakage.
由此,本公开实施例提供的空调管件具有焊接难度低、可靠性好、泄露风险低、断裂风险低的优点。Therefore, the air-conditioning pipe fitting provided by the embodiments of the present disclosure has the advantages of low welding difficulty, good reliability, low leakage risk, and low fracture risk.
在一些实施例中,储液槽140为环形。In some embodiments, the reservoir 140 is annular.
在一些实施例中,钢管110的第一端部111、连接管120的第四端部121和铜管130的径向彼此相同。钢管110的第一端部111、连接管120的第四端部121和铜管130的轴向也彼此相同。In some embodiments, the radial directions of the first end 111 of the steel pipe 110 , the fourth end 121 of the connecting pipe 120 and the copper pipe 130 are the same as each other. The axial directions of the first end portion 111 of the steel pipe 110 , the fourth end portion 121 of the connecting pipe 120 , and the copper pipe 130 are also the same as each other.
为表述方便,下文以钢管110的第一端部111、连接管120的第四端部121和铜管130的延伸方向均沿左右方向为例,描述本公开的技术方案,如图4所示,钢管110的第一端部111为钢管110的右端部,连接管120的第四端部121为连接管120的左端部,储液槽140的开口方向朝右,连接管120的第四端部121从右向左伸入储液槽140中。下面以图4至图11为例详细描述本公开提供的若干实施例。For convenience of expression, the technical solution of the present disclosure is described below by taking the first end 111 of the steel pipe 110 , the fourth end 121 of the connecting pipe 120 and the extending direction of the copper pipe 130 in the left-right direction as an example, as shown in FIG. 4 . , the first end 111 of the steel pipe 110 is the right end of the steel pipe 110 , the fourth end 121 of the connecting pipe 120 is the left end of the connecting pipe 120 , the opening direction of the liquid storage tank 140 is to the right, and the fourth end of the connecting pipe 120 The portion 121 extends into the reservoir 140 from right to left. Several embodiments provided by the present disclosure will be described in detail below by taking FIGS. 4 to 11 as examples.
实施例一:Example 1:
下面以图4至图6为例描述本公开实施例提供的空调管件。如图4所示,铜管130的第三端部131套设在钢管110的第一端部111上,钢管110的第一端部111的一部分形成有第一缩口结构,该第一缩口结构包括相连的第一过渡段113和第一缩口段114。第一过渡段113用于连接第一缩口段114与钢管110的第一端部111的其余部分。钢管110的第一端部111的其余部分可称为连接段112。也就是说,钢管110的第一端部111包括其延伸方向(左右方向)上依次相连的连接段112、第一过渡段113和第一缩口段114。连接段112还用于与钢管110的其余部分相连。The following describes the air-conditioning pipe fittings provided by the embodiments of the present disclosure by taking FIGS. 4 to 6 as examples. As shown in FIG. 4 , the third end portion 131 of the copper pipe 130 is sleeved on the first end portion 111 of the steel pipe 110 , and a part of the first end portion 111 of the steel pipe 110 is formed with a first constriction structure. The mouth structure includes a first transition section 113 and a first neck section 114 that are connected. The first transition section 113 is used to connect the first neck section 114 with the rest of the first end 111 of the steel pipe 110 . The remainder of the first end 111 of the steel tube 110 may be referred to as the connecting segment 112 . That is to say, the first end portion 111 of the steel pipe 110 includes the connecting section 112 , the first transition section 113 and the first neck section 114 which are connected in sequence in the extending direction (left and right direction). The connecting section 112 is also used to connect with the rest of the steel pipe 110 .
作为示例,如图4所示,连接段112、第一过渡段113和第一缩口段114从左向右依次排布并依次相连组成了钢管110的第一端部111,铜管130的第三端部131套设在钢管110的第一端部111上。连接段112与铜管130相连。如图4所示,铜管130为直管,第一缩口段114的直径小于连接段112的直径,第一缩口段114的外周面与铜管130的内周面之间形成了储液槽140。此处的铜管130的内周面为在其径向上与第一缩口段114相对的部分的内周面。As an example, as shown in FIG. 4 , the connecting section 112 , the first transition section 113 and the first neck section 114 are arranged in order from left to right and connected in sequence to form the first end 111 of the steel pipe 110 . The third end portion 131 is sleeved on the first end portion 111 of the steel pipe 110 . The connecting section 112 is connected to the copper pipe 130 . As shown in FIG. 4 , the copper pipe 130 is a straight pipe, the diameter of the first constricted section 114 is smaller than the diameter of the connecting section 112 , and a reservoir is formed between the outer peripheral surface of the first constricted section 114 and the inner peripheral surface of the copper pipe 130 . Tank 140. Here, the inner peripheral surface of the copper tube 130 is the inner peripheral surface of the portion opposite to the first neck section 114 in the radial direction.
如图4所示,储液槽140的开口朝右,第一过渡段113为储液槽140的槽底。第一缩口段114的长度为储液槽140的槽高度h,第一缩口段114的外周面与铜管130的内周面在铜管130的径向上的距离为储液槽140的槽宽度w。储液槽140的深度方向与铜管130的轴向一致,即沿左右方向。As shown in FIG. 4 , the opening of the liquid storage tank 140 faces to the right, and the first transition section 113 is the bottom of the liquid storage tank 140 . The length of the first constriction section 114 is the height h of the liquid storage tank 140 , and the distance between the outer peripheral surface of the first constricted section 114 and the inner peripheral surface of the copper tube 130 in the radial direction of the copper tube 130 is the distance of the liquid storage tank 140 . Slot width w. The depth direction of the liquid storage tank 140 is consistent with the axial direction of the copper pipe 130 , that is, along the left-right direction.
可选地,槽高度h的取值范围为3mm-5mm。在图4所示的实施例中,铜管130部分套设在钢管110上,可以理解的是,在其他实施例中,铜管130可以完全套设在钢管110上,且第一缩口段114的右端面与铜管130的右端面可以平齐。Optionally, the value range of the groove height h is 3mm-5mm. In the embodiment shown in FIG. 4 , the copper pipe 130 is partially sleeved on the steel pipe 110. It can be understood that in other embodiments, the copper pipe 130 can be completely sleeved on the steel pipe 110, and the first constriction section The right end surface of 114 and the right end surface of the copper pipe 130 may be flush.
可选地,连接管120的壁厚为a mm,槽宽度w大于或等于(a+0.5)mm。Optionally, the wall thickness of the connecting pipe 120 is a mm, and the groove width w is greater than or equal to (a+0.5) mm.
可选地,连接段112的长度为3mm-10mm。Optionally, the length of the connecting section 112 is 3mm-10mm.
如图5所示,当本实施例提供的空调管件与连接管120相连时,连接管120的第四端部121从右向左伸入铜管130中,直至连接管120的第四端部121的一部分伸入储液槽140中。连接管120的第四端部121的该部分在铜管130的径向上位于铜管130与第一缩口段114之间,与铜管130和第一缩口段114在径向上重合。As shown in FIG. 5 , when the air conditioning pipe provided in this embodiment is connected to the connecting pipe 120 , the fourth end 121 of the connecting pipe 120 extends into the copper pipe 130 from right to left until the fourth end of the connecting pipe 120 A portion of 121 protrudes into reservoir 140 . This part of the fourth end 121 of the connecting tube 120 is located between the copper tube 130 and the first neck section 114 in the radial direction of the copper tube 130 , and radially coincides with the copper tube 130 and the first neck section 114 .
进一步地,第一过渡段113在左右方向上具有一定的长度,且第一过渡段113与左右方向之间具有夹角,第一过渡段113的左端的直径大于其右端的直径,第一过渡段113的直径由左向右逐渐向内缩小。如此设置是为了减少应力集中对钢管110的结构强度的影响,保证了钢管110的结构强度。可选地,第一过渡段113在左右方向上的长度大于或等于2mm且小于或等于5mm。可替换地,在其他实施例中,第一过渡段113也可沿钢管110的第一端部111的径向延伸,即与左右方向垂直。Further, the first transition section 113 has a certain length in the left-right direction, and there is an included angle between the first transition section 113 and the left-right direction, the diameter of the left end of the first transition section 113 is larger than the diameter of the right end, and the first transition section 113 The diameter of the segment 113 gradually decreases inward from left to right. This arrangement is to reduce the influence of stress concentration on the structural strength of the steel pipe 110 and ensure the structural strength of the steel pipe 110 . Optionally, the length of the first transition section 113 in the left-right direction is greater than or equal to 2 mm and less than or equal to 5 mm. Alternatively, in other embodiments, the first transition section 113 may also extend along the radial direction of the first end portion 111 of the steel pipe 110 , that is, perpendicular to the left-right direction.
如图5所示,连接管120的第四端部121与铜管130之间在铜管130的径向上具有焊缝,焊料200的一部分在铜管130的径向上填充在连接管120的第四端部121与铜管130之间,以便使连接管121的第四端部121和铜管130相连。在焊接时,焊料200从焊缝的右端处渗透进入焊缝,未凝固的焊料200沿着焊缝向左流动,直至将焊缝完全填充,随后多余的焊料200汇流入位于焊缝左侧的储液槽140,在储液槽140中储存并凝固,由此避免了富余出的焊料200沿着钢管110继续向钢管110内部渗透,对系统造成破坏。As shown in FIG. 5 , there is a weld between the fourth end 121 of the connecting pipe 120 and the copper pipe 130 in the radial direction of the copper pipe 130 . Between the fourth end portion 121 and the copper pipe 130 , the fourth end portion 121 of the connection pipe 121 and the copper pipe 130 are connected. During welding, the solder 200 penetrates into the weld from the right end of the weld, and the unsolidified solder 200 flows to the left along the weld until the weld is completely filled, and then the excess solder 200 flows into the left side of the weld. The liquid storage tank 140 is stored and solidified in the liquid storage tank 140, thereby preventing the excess solder 200 from continuing to penetrate into the steel pipe 110 along the steel pipe 110, thereby causing damage to the system.
此外,第一过渡段113可以对连接管120进行定位以使连接管120的焊接深度保持在合理范围内。连接管120的第四端部121的位于储液槽140中的部分与储液槽140中的焊料200形成了双重接触,即该部分的内周面和外周面均与焊料200接触,连接管120的第四端部121的末端(左端)埋在了焊料200内,由此连接管120与铜管130的连接可靠性得以提高,还有效降低了管路的断裂风险。In addition, the first transition section 113 may position the connecting tube 120 to keep the welding depth of the connecting tube 120 within a reasonable range. The part of the fourth end 121 of the connecting pipe 120 located in the liquid storage tank 140 forms double contact with the solder 200 in the liquid storage tank 140, that is, the inner and outer peripheral surfaces of the part are in contact with the solder 200, and the connecting pipe The end (left end) of the fourth end 121 of the 120 is buried in the solder 200 , thereby improving the connection reliability of the connecting pipe 120 and the copper pipe 130 , and effectively reducing the risk of pipe breakage.
可选地,钢管110可以为碳钢管或不锈钢管。Alternatively, the steel pipe 110 may be a carbon steel pipe or a stainless steel pipe.
钢管110的第一端部111也可不包括第一缩口段114,如图6所示,钢管110的第一端部111包括相连的连接段112和折弯段115。可以理解的是,折弯段115相当于图4中的第一过渡段113,折弯段115的直径由左向右逐渐向内缩小。折弯段115在左右方向上具有一定的长度,且折弯段115与左右方向之间具有夹角θ,可选地,θ大于或等于30°且小于或等于90°。The first end 111 of the steel pipe 110 may also not include the first constricted section 114 , as shown in FIG. It can be understood that the bending section 115 is equivalent to the first transition section 113 in FIG. 4 , and the diameter of the bending section 115 gradually decreases inward from left to right. The bending section 115 has a certain length in the left-right direction, and an angle θ is formed between the bending section 115 and the left-right direction. Optionally, θ is greater than or equal to 30° and less than or equal to 90°.
折弯段115的外周面与铜管130的内周面之间形成储液槽140。如图6所示,折弯段115在左右方向上的长度为储液槽140的槽高度h。可选地,槽高度h大于或等于3mm且小于或等于5mm。进一步可选地,折弯段115的右端直径为L,连接管120的第四端部121为支管段,连接管120的第四端部121的直径为b mm,L小于或等于[b-2*(a+0.5)]mm。A liquid storage tank 140 is formed between the outer peripheral surface of the bending section 115 and the inner peripheral surface of the copper tube 130 . As shown in FIG. 6 , the length of the bending section 115 in the left-right direction is the groove height h of the liquid storage tank 140 . Optionally, the groove height h is greater than or equal to 3 mm and less than or equal to 5 mm. Further optionally, the diameter of the right end of the bending section 115 is L, the fourth end 121 of the connecting pipe 120 is a branch pipe section, the diameter of the fourth end 121 of the connecting pipe 120 is b mm, and L is less than or equal to [b- 2*(a+0.5)]mm.
实施例二:Embodiment 2:
下面以图7和图8为例描述本实施例提供的空调管件。如图7和图8所示,铜管130的第三端部131套设在钢管110的第一端部111上,钢管110的第一端部111为直管。铜管130的第三端部131的一部分形成了第二缩口结构,该第二缩口结构包括第二缩口段132和第二过渡段133。在本实施例中,铜管130的第三端部131为其左端部,铜管130的第三端部131的靠左的部分形成了第二缩口结构。The air-conditioning pipe fitting provided in this embodiment is described below by taking FIG. 7 and FIG. 8 as examples. As shown in FIGS. 7 and 8 , the third end 131 of the copper pipe 130 is sleeved on the first end 111 of the steel pipe 110 , and the first end 111 of the steel pipe 110 is a straight pipe. A portion of the third end portion 131 of the copper tube 130 forms a second constriction structure, and the second constriction structure includes a second constriction section 132 and a second transition section 133 . In this embodiment, the third end 131 of the copper pipe 130 is its left end, and the left part of the third end 131 of the copper pipe 130 forms a second constriction structure.
第二缩口段132与钢管110的第一端部111相连。第二过渡段133用于连接第二缩口段132和铜管130的其余部分管段,即第二过渡段133在铜管130的延伸方向上位于第二缩口段132和铜管130的其余部分管段之间且与其中的每一者均相连。可以理解的是,第二缩口段132的直径小于铜管130的其余部分管段直径,铜管130的其余部分管段的内周面与钢管110的外周面之间形成储液槽140,储液槽140的开口朝右,第二过渡段133为储液槽140的槽底。此处铜管130的其余部分管段的内周面为铜管130的在其径向上与钢管110相对的部分的内周面,铜管130的该部分的长度为储液槽140的槽高度h。铜管130的其余部分管段的内周面与钢管110的外周面在铜管130的径向上的距离为储液槽140的槽宽度w。储液槽140的深度方向与铜管130的轴向一致,即沿左右方向。The second neck section 132 is connected to the first end 111 of the steel pipe 110 . The second transition section 133 is used to connect the second neck section 132 and the rest of the copper tube 130 , that is, the second transition section 133 is located at the second neck section 132 and the rest of the copper tube 130 in the extending direction of the copper tube 130 . Partial pipe segments are connected between and with each of them. It can be understood that the diameter of the second constriction section 132 is smaller than the diameter of the rest of the copper pipe 130, and a liquid storage tank 140 is formed between the inner peripheral surface of the remaining pipe section of the copper pipe 130 and the outer peripheral surface of the steel pipe 110, and the liquid storage tank 140 is formed. The opening of the tank 140 faces to the right, and the second transition section 133 is the bottom of the tank 140 . Here, the inner peripheral surface of the remaining part of the copper pipe 130 is the inner peripheral surface of the portion of the copper pipe 130 opposite to the steel pipe 110 in the radial direction, and the length of this part of the copper pipe 130 is the height h of the liquid storage tank 140 . The distance between the inner peripheral surface of the remaining pipe section of the copper pipe 130 and the outer peripheral surface of the steel pipe 110 in the radial direction of the copper pipe 130 is the groove width w of the liquid storage tank 140 . The depth direction of the liquid storage tank 140 is consistent with the axial direction of the copper pipe 130 , that is, along the left-right direction.
可选地,槽高度h的取值范围为3mm-5mm。在图7所示的实施例中,铜管130部分套设在钢管110上,可以理解的是,在其他实施例中,铜管130可以完全套设在钢管110上,且钢管110的右端面与铜管130的右端面可以平齐。Optionally, the value range of the groove height h is 3mm-5mm. In the embodiment shown in FIG. 7 , the copper pipe 130 is partially sleeved on the steel pipe 110 . It can be understood that in other embodiments, the copper pipe 130 can be completely sleeved on the steel pipe 110 , and the right end surface of the steel pipe 110 It can be flush with the right end surface of the copper pipe 130 .
可选地,连接管120的壁厚为a mm,槽宽度w大于或等于(a+0.5)mm。Optionally, the wall thickness of the connecting pipe 120 is a mm, and the groove width w is greater than or equal to (a+0.5) mm.
可选地,第二缩口段132的长度为3mm-10mm。Optionally, the length of the second neck section 132 is 3mm-10mm.
如图8所示,连接管120的第四端部121从右向左伸入铜管130中,直至连接管120的第四端部121的一部分伸入储液槽140中,该部分在铜管130的径向上位于铜管130与钢管110的第一端部111之间,与铜管130和钢管110的第一端部111在径向上重合。As shown in FIG. 8 , the fourth end 121 of the connecting pipe 120 protrudes into the copper pipe 130 from right to left until a part of the fourth end 121 of the connecting pipe 120 protrudes into the liquid storage tank 140 , which is in the copper pipe 140 . The pipe 130 is located between the copper pipe 130 and the first end 111 of the steel pipe 110 in the radial direction, and coincides with the copper pipe 130 and the first end 111 of the steel pipe 110 in the radial direction.
进一步地,第二过渡段133在左右方向上具有一定的长度,且第二过渡段133与左右方向之间具有夹角,第二过渡段133的左端的直径小于其右端的直径,第二过渡段133的直径由左向右逐渐向外扩张。如此设置是为了减少应力集中对铜管130的结构强度的影响,保证了铜管130的结构强度。可选地,第二过渡段133在左右方向上的长度大于或等于2mm且小于或等于5mm。可替换地,在其他实施例中,第二过渡段133也可沿铜管130的径向延伸,即与左右方向垂直。Further, the second transition section 133 has a certain length in the left-right direction, and there is an included angle between the second transition section 133 and the left-right direction, the diameter of the left end of the second transition section 133 is smaller than the diameter of the right end, and the second transition section 133 The diameter of the segment 133 gradually expands outward from left to right. This arrangement is to reduce the influence of stress concentration on the structural strength of the copper pipe 130 and ensure the structural strength of the copper pipe 130 . Optionally, the length of the second transition section 133 in the left-right direction is greater than or equal to 2 mm and less than or equal to 5 mm. Alternatively, in other embodiments, the second transition section 133 may also extend along the radial direction of the copper tube 130 , that is, perpendicular to the left-right direction.
如图8所示,连接管120的第四端部121与铜管130之间在铜管130的径向上具有焊缝,焊料200的一部分在铜管130的径向上填充在连接管120的第四端部121与铜管130之间,以便使连接管121的第四端部121和铜管130相连。在焊接时,焊料200从铜管130的右端处渗透进入焊缝,未凝固的焊料200沿着焊缝向左流动,直至将焊缝完全填充,随后多余的焊料200汇流入位于焊缝左侧的储液槽140并在储液槽140中储存凝固,由此避免了富余出的焊料200沿着钢管110继续向钢管110内部渗透,对系统造成破坏。As shown in FIG. 8 , there is a welding seam between the fourth end 121 of the connecting pipe 120 and the copper pipe 130 in the radial direction of the copper pipe 130 . Between the fourth end portion 121 and the copper pipe 130 , the fourth end portion 121 of the connection pipe 121 and the copper pipe 130 are connected. During welding, the solder 200 penetrates into the welding seam from the right end of the copper pipe 130, the unsolidified solder 200 flows to the left along the welding seam until the welding seam is completely filled, and then the excess solder 200 flows into the left side of the welding seam The liquid storage tank 140 is stored and solidified in the liquid storage tank 140, thereby preventing the excess solder 200 from continuing to penetrate into the steel pipe 110 along the steel pipe 110 and causing damage to the system.
此外,如图8所示,第二过渡段133可以对连接管130进行定位以使连接管130的焊接深度保持在合理范围内。连接管120的第四端部121的位于储液槽140中的部分与储液槽140中的焊料200形成了双重接触,即该部分的内周面和外周面均与焊料200接触,连接管120的第四端部121的末端(左端)埋在了焊料200内,由此连接管120与铜管130的连接可靠性得以提高,还有效降低了管路的断裂风险。Furthermore, as shown in FIG. 8 , the second transition section 133 may position the connecting pipe 130 to keep the welding depth of the connecting pipe 130 within a reasonable range. The part of the fourth end 121 of the connecting pipe 120 located in the liquid storage tank 140 forms double contact with the solder 200 in the liquid storage tank 140, that is, the inner and outer peripheral surfaces of the part are in contact with the solder 200, and the connecting pipe The end (left end) of the fourth end 121 of the 120 is buried in the solder 200 , thereby improving the connection reliability of the connecting pipe 120 and the copper pipe 130 , and effectively reducing the risk of pipe breakage.
实施例三:Embodiment three:
下面以图9和图10为例描述本实施例提供的空调管件。在本实施例中,钢管110的第一端部111套设在铜管130的第三端部131上,铜管130内形成有储液槽140,即储液槽140形成在铜管130内部。The air-conditioning pipe fitting provided in this embodiment is described below by taking FIG. 9 and FIG. 10 as examples. In this embodiment, the first end 111 of the steel pipe 110 is sleeved on the third end 131 of the copper pipe 130 , and a liquid storage tank 140 is formed in the copper pipe 130 , that is, the liquid storage tank 140 is formed inside the copper pipe 130 .
具体地,如图9和图10所示,铜管130为直管,铜管130的第三端部131处形成向内的翻边134,翻边134与铜管130的内周面之间形成了储液槽140。储液槽140的开口朝右。连接管120的第四端部121从右向左伸入铜管130中,并沿铜管130的内壁面伸入储液槽140中。翻边131即可作为储液槽140的底部且能够与连接管120的第四端部121相抵以便对连接管120的第四端部121进行限位。翻边134在左右方向上的长度为储液槽140的槽高度h。可选地,槽高度h的取值范围为3mm-5mm,优选槽高度h为3mm。Specifically, as shown in FIG. 9 and FIG. 10 , the copper pipe 130 is a straight pipe, and an inward flange 134 is formed at the third end 131 of the copper pipe 130 , and the flange 134 and the inner peripheral surface of the copper pipe 130 are formed between the flange 134 and the inner peripheral surface of the copper pipe 130 . A reservoir 140 is formed. The opening of the reservoir 140 faces to the right. The fourth end 121 of the connecting pipe 120 extends into the copper pipe 130 from right to left, and extends into the liquid storage tank 140 along the inner wall surface of the copper pipe 130 . The flange 131 can be used as the bottom of the liquid storage tank 140 and can abut against the fourth end 121 of the connecting pipe 120 to limit the position of the fourth end 121 of the connecting pipe 120 . The length of the flange 134 in the left-right direction is the groove height h of the liquid storage tank 140 . Optionally, the value range of the groove height h is 3mm-5mm, and the groove height h is preferably 3mm.
可选地,如图9所示,翻边134与铜管130的内周面之间的角度为θ,可选地,θ大于或等于30°且小于或等于90°。优选地,翻边134与铜管130的内周面之间的角度θ为45°。Optionally, as shown in FIG. 9 , the angle between the flange 134 and the inner peripheral surface of the copper tube 130 is θ, optionally, θ is greater than or equal to 30° and less than or equal to 90°. Preferably, the angle θ between the flange 134 and the inner peripheral surface of the copper tube 130 is 45°.
可选地,储液槽140的最大宽度w大于或等于(a+0.5)mm。a为连接管120的壁厚。Optionally, the maximum width w of the reservoir 140 is greater than or equal to (a+0.5) mm. a is the wall thickness of the connecting pipe 120 .
可选地,钢管110的第一端部111的长度为3mm-10mm。Optionally, the length of the first end 111 of the steel pipe 110 is 3mm-10mm.
在本实施例中,翻边134形成在铜管130的最左侧。可以理解的是,在其他实施例中,储液槽140可以形成在铜管130的内周面的任意位置,且储液槽140在铜管130内部的形成方式不限于本实施例中的翻边134。作为示例,铜管130的内周面上连接有储液槽体,该储液槽体从其与铜管130的内周面的相连位置首先向内延伸一段距离,而后向右延伸一段距离,以便储液槽体与铜管130的内周面之间形成了开口朝右的储液槽140。In this embodiment, the flange 134 is formed on the leftmost side of the copper pipe 130 . It can be understood that, in other embodiments, the liquid storage tank 140 may be formed at any position on the inner peripheral surface of the copper pipe 130, and the formation of the liquid storage tank 140 inside the copper pipe 130 is not limited to the flipping in this embodiment. Side 134. As an example, a liquid storage tank body is connected to the inner peripheral surface of the copper pipe 130, and the liquid storage tank body first extends inward for a certain distance from the connection position with the inner peripheral surface of the copper pipe 130, and then extends to the right for a certain distance, Therefore, a liquid storage tank 140 with an opening facing to the right is formed between the liquid storage tank body and the inner peripheral surface of the copper pipe 130 .
实施例四:Embodiment 4:
下面以图11为例描述本实施例提供的空调管件。在本实施例中,铜管130的第三端部131套设在钢管110的第一端部111上,钢管110的第一端部111的一部分形成有第一缩口结构,该第一缩口结构包括相连的第一过渡段113和第一缩口段114。第一过渡段113用于连接第一缩口段114与钢管110的第一端部111的其余部分。钢管110的第一端部111的其余部分可称为连接段112。也就是说,钢管110的第一端部111包括其延伸方向(左右方向)上依次相连的连接段112、第一过渡段113和第一缩口段114。连接段112还用于与钢管110的其余部分相连。The air-conditioning pipe fitting provided in this embodiment is described below by taking FIG. 11 as an example. In this embodiment, the third end portion 131 of the copper pipe 130 is sleeved on the first end portion 111 of the steel pipe 110 , and a part of the first end portion 111 of the steel pipe 110 is formed with a first constriction structure. The mouth structure includes a first transition section 113 and a first neck section 114 that are connected. The first transition section 113 is used to connect the first neck section 114 with the rest of the first end 111 of the steel pipe 110 . The remainder of the first end 111 of the steel tube 110 may be referred to as the connecting segment 112 . That is to say, the first end portion 111 of the steel pipe 110 includes the connecting section 112 , the first transition section 113 and the first neck section 114 which are connected in sequence in the extending direction (left and right direction). The connecting section 112 is also used to connect with the rest of the steel pipe 110 .
铜管130的第三端部131的一部分形成了第二缩口结构,该第二缩口结构包括第二缩口段132和第二过渡段133。在本实施例中,铜管130的第三端部131为其左端部,铜管130的第三端部131的靠左的部分形成了第二缩口结构。第二过渡段133用于连接第二缩口段132和铜管130的其余部分管段,即第二过渡段133在铜管130的延伸方向上位于第二缩口段132和铜管130的其余部分管段之间且与其中的每一者均相连。A portion of the third end portion 131 of the copper tube 130 forms a second constriction structure, and the second constriction structure includes a second constriction section 132 and a second transition section 133 . In this embodiment, the third end 131 of the copper pipe 130 is its left end, and the left part of the third end 131 of the copper pipe 130 forms a second constriction structure. The second transition section 133 is used to connect the second neck section 132 and the rest of the copper tube 130 , that is, the second transition section 133 is located at the second neck section 132 and the rest of the copper tube 130 in the extending direction of the copper tube 130 . Partial pipe segments are connected between and with each of them.
钢管110的连接段112与铜管130的第二缩口段132相连。铜管130的其余部分管段的内周面与第一缩口段114之间形成了储液槽140,储液槽140的开口朝右。如图11所示,第一缩口段114的长度为储液槽140的槽高度h,第一缩口段114的外周面与铜管130的其余部分管段的内周面在铜管130的径向上的距离为储液槽140的槽宽度w。The connecting section 112 of the steel pipe 110 is connected to the second neck section 132 of the copper pipe 130 . A liquid storage tank 140 is formed between the inner peripheral surface of the remaining pipe sections of the copper pipe 130 and the first constricted section 114 , and the opening of the liquid storage tank 140 faces to the right. As shown in FIG. 11 , the length of the first constriction section 114 is the groove height h of the liquid storage tank 140 , and the outer peripheral surface of the first constriction section 114 and the inner peripheral surface of the rest of the copper pipe 130 are in the position of the copper pipe 130 . The distance in the radial direction is the groove width w of the liquid storage tank 140 .
可选地,槽高度h的取值范围为3mm-5mm。槽宽度w的大于或等于(a+0.5)mm,其中a为连接管120的壁厚。Optionally, the value range of the groove height h is 3mm-5mm. The groove width w is greater than or equal to (a+0.5) mm, where a is the wall thickness of the connecting pipe 120 .
可选地,连接段112与第二缩口段132的长度相等,长度取值可为3mm-10mm。Optionally, the lengths of the connecting section 112 and the second neck section 132 are equal, and the length may be 3 mm-10 mm.
本实施例的空调管件与连接管120相连时,连接管120的第四端部121可以从右向左伸入铜管130中,直至连接管120的第四端部121的一部分伸入储液槽140中。When the air conditioning pipe in this embodiment is connected to the connecting pipe 120, the fourth end 121 of the connecting pipe 120 can extend into the copper pipe 130 from right to left until a part of the fourth end 121 of the connecting pipe 120 extends into the liquid storage in slot 140.
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。In the description of the present disclosure, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying the indicated devices or elements It must have, be constructed, and operate in a particular orientation, and therefore should not be construed as a limitation of the present disclosure.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本公开的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present disclosure, "plurality" means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In the present disclosure, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two components or the interaction relationship between the two components, unless otherwise expressly qualified. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific situations.
在本公开中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present disclosure, unless expressly stated and defined otherwise, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or indirectly through an intermediary between the first and second features touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本公开中,术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In this disclosure, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., mean a specific feature, structure, material, or Features are included in at least one embodiment or example of the present disclosure. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present disclosure have been shown and described above, it should be understood that the above-described embodiments are exemplary and should not be construed as limitations of the present disclosure, and those of ordinary skill in the art may interpret the above-described embodiments within the scope of the present disclosure. Embodiments are subject to variations, modifications, substitutions and variations.

Claims (22)

  1. 一种空调管件,其特征在于,包括:An air-conditioning pipe fitting, characterized in that it comprises:
    钢管,所述钢管包括第一端部和第二端部;a steel pipe including a first end and a second end;
    铜管,所述铜管与所述第一端部相连,所述铜管与所述第一端部之间构造出储液槽或者所述铜管内形成有储液槽,且所述储液槽的开口朝向远离所述钢管的所述第二端部的方向。A copper tube, the copper tube is connected to the first end, a liquid storage tank is formed between the copper tube and the first end, or a liquid storage tank is formed in the copper tube, and the storage tank is The opening of the liquid tank is oriented away from the second end of the steel pipe.
  2. 根据权利要求1所述的空调管件,其特征在于,所述储液槽为环形。The air-conditioning pipe fitting according to claim 1, wherein the liquid storage tank is annular.
  3. 根据权利要求1所述的空调管件,其特征在于,所述铜管套设在所述第一端部上,所述第一端部的一部分形成第一缩口结构,所述第一端部包括在其延伸方向上依次相连的连接段、第一过渡段和第一缩口段,所述连接段还用于与所述钢管的其余部分相连,所述连接段与所述铜管相连,所述第一缩口段的外周面与所述铜管的内周面之间形成所述储液槽。The air-conditioning pipe fitting according to claim 1, wherein the copper pipe is sleeved on the first end portion, a part of the first end portion forms a first constriction structure, and the first end portion It includes a connecting section, a first transition section and a first constricted section which are connected in sequence in its extending direction, the connecting section is also used for connecting with the rest of the steel pipe, and the connecting section is connected with the copper pipe, The liquid storage tank is formed between the outer peripheral surface of the first neck section and the inner peripheral surface of the copper tube.
  4. 根据权利要求3所述的空调管件,其特征在于,所述第一过渡段沿所述钢管的所述第一端部的径向延伸。The air-conditioning pipe fitting of claim 3, wherein the first transition section extends along a radial direction of the first end of the steel pipe.
  5. 根据权利要求3所述的空调管件,其特征在于,所述第一过渡段在左右方向上具有一定的长度,所述第一过渡段与所述左右方向之间具有夹角,所述第一过渡段的左端的直径大于其右端的直径,所述第一过渡段的直径由左向右逐渐向内缩小。The air-conditioning pipe fitting according to claim 3, wherein the first transition section has a certain length in the left-right direction, an included angle is formed between the first transition section and the left-right direction, and the first transition section has a certain length in the left-right direction. The diameter of the left end of the transition section is larger than that of the right end, and the diameter of the first transition section gradually decreases inward from left to right.
  6. 根据权利要求1所述的空调管件,其特征在于,所述铜管套设在所述第一端部上,所述第一端部的一部分形成第一缩口结构,所述第一端部包括在其延伸方向上依次相连的连接段和折弯段,所述连接段还用于与所述钢管的其余部分相连,所述连接段与所述铜管相连,所述折弯段与所述第一端部的轴向之间具有夹角以便所述折弯段的外周面与所述铜管的内周面之间形成所述储液槽。The air-conditioning pipe fitting according to claim 1, wherein the copper pipe is sleeved on the first end portion, a part of the first end portion forms a first constriction structure, and the first end portion It includes a connecting section and a bending section which are connected in sequence in its extending direction, the connecting section is also used for connecting with the rest of the steel pipe, the connecting section is connected with the copper pipe, and the bending section is connected with the There is an included angle between the axial directions of the first ends so that the liquid storage tank is formed between the outer peripheral surface of the bending section and the inner peripheral surface of the copper tube.
  7. 根据权利要求6所述的空调管件,其特征在于,所述折弯段与左右方向之间的夹角大于或等于30°且小于或等于90°。The air-conditioning pipe fitting according to claim 6, wherein the angle between the bending section and the left-right direction is greater than or equal to 30° and less than or equal to 90°.
  8. 根据权利要求6所述的空调管件,其特征在于,所述折弯段的直径由左向右逐渐向内缩小。The air-conditioning pipe fitting according to claim 6, wherein the diameter of the bending section gradually decreases inward from left to right.
  9. 根据权利要求3至8中任一项所述的空调管件,其特征在于,所述铜管为直管。The air-conditioning pipe fitting according to any one of claims 3 to 8, wherein the copper pipe is a straight pipe.
  10. 根据权利要求1所述的空调管件,其特征在于,所述铜管套设在所述第一端部上,所述铜管的一部分管段形成第二缩口结构,所述第二缩口结构包括第二缩口段和第二过渡段,所述第二过渡段用于连接所述第二缩口段和所述铜管的所述其余部分管段,所述第二缩口段与所述第一端部相连,所述铜管的所述其余部分管段的内周面与所述钢管的外周面之间形成所述储液槽。The air-conditioning pipe fitting according to claim 1, wherein the copper pipe is sleeved on the first end, and a part of the pipe section of the copper pipe forms a second constriction structure, and the second constriction structure It includes a second constriction section and a second transition section, the second transition section is used to connect the second constriction section and the remaining pipe sections of the copper pipe, and the second constriction section is connected to the The first ends are connected, and the liquid storage tank is formed between the inner peripheral surface of the remaining pipe sections of the copper pipe and the outer peripheral surface of the steel pipe.
  11. 根据权利要求10所述的空调管件,其特征在于,所述第二过渡段沿所述铜管的径向延伸。The air conditioning pipe fitting according to claim 10, wherein the second transition section extends along the radial direction of the copper pipe.
  12. 根据权利要求10所述的空调管件,其特征在于,所述第二过渡段在左右方向上具有一定的长度,所述第二过渡段与所述左右方向之间具有夹角,所述第二过渡段的 左端的直径小于其右端的直径,所述第二过渡段的直径由左向右逐渐向外扩张。The air-conditioning pipe fitting according to claim 10, wherein the second transition section has a certain length in the left-right direction, an included angle is formed between the second transition section and the left-right direction, and the second transition section has a certain length in the left-right direction. The diameter of the left end of the transition section is smaller than the diameter of the right end, and the diameter of the second transition section gradually expands outward from left to right.
  13. 根据权利要求10至12中任一项所述的空调管件,其特征在于,所述第一端部为直管。The air conditioning pipe fitting according to any one of claims 10 to 12, wherein the first end portion is a straight pipe.
  14. 根据权利要求1所述的空调管件,其特征在于,所述铜管包括第三端部,所述第一端部套设在所述第三端部上,所述铜管内形成有所述储液槽。The air-conditioning pipe fitting according to claim 1, wherein the copper pipe comprises a third end portion, the first end portion is sleeved on the third end portion, and the copper pipe is formed with the Reservoir.
  15. 根据权利要求14所述的空调管件,其特征在于,所述第三端部处形成向内的翻边,所述翻边与所述铜管的内周面之间形成了所述储液槽。The air-conditioning pipe fitting according to claim 14, wherein an inward flange is formed at the third end, and the liquid storage tank is formed between the flange and the inner peripheral surface of the copper pipe .
  16. 根据权利要求15所述的空调管件,其特征在于,所述翻边与所述铜管的内周面之间的角度大于或等于30°且小于或等于90°。The air-conditioning pipe fitting according to claim 15, wherein the angle between the flange and the inner peripheral surface of the copper pipe is greater than or equal to 30° and less than or equal to 90°.
  17. 一种空调管路,其特征在于,包括:An air conditioning pipeline, characterized in that it includes:
    空调管件,所述空调管件为根据权利要求1至16中任一项所述的空调管件;和an air-conditioning pipe fitting, the air-conditioning fitting being the air-conditioning fitting according to any one of claims 1 to 16; and
    连接管,所述连接管的一个端部伸入所述铜管中并与所述铜管焊接,所述储液槽用于承接所述铜管与所述连接管焊接的焊料。A connecting pipe, one end of the connecting pipe extends into the copper pipe and is welded with the copper pipe, and the liquid storage tank is used for receiving the solder for welding the copper pipe and the connecting pipe.
  18. 根据权利要求17所述的空调管路,其特征在于,所述连接管的所述端部的至少一部分位于所述储液槽中,或者,所述连接管的所述端部位于所述储液槽的开口的上方。The air conditioning pipeline according to claim 17, wherein at least a part of the end of the connecting pipe is located in the liquid storage tank, or the end of the connecting pipe is located in the storage tank. above the opening of the tank.
  19. 根据权利要求17所述的空调管路,其特征在于,所述铜管的内壁与所述连接管连接,所述连接管的壁厚为a mm,所述第一缩口段的所述外周面与所述铜管的所述内周面在所述铜管的径向上的距离为所述储液槽的槽宽度w,所述储液槽的槽宽度w大于或等于(a+0.5)mm。The air-conditioning pipeline according to claim 17, wherein the inner wall of the copper pipe is connected with the connecting pipe, the wall thickness of the connecting pipe is a mm, and the outer circumference of the first constricted section is The distance between the surface and the inner peripheral surface of the copper pipe in the radial direction of the copper pipe is the groove width w of the liquid storage tank, and the groove width w of the liquid storage tank is greater than or equal to (a+0.5) mm.
  20. 根据权利要求17所述的空调管路,其特征在于,所述铜管的内壁与所述连接管连接,所述连接管的壁厚为a mm,所述铜管的所述其余部分管段的内周面与所述钢管的所述外周面在所述铜管的径向上的距离为所述储液槽的槽宽度w,所述储液槽的槽宽度w大于或等于(a+0.5)mm。The air-conditioning pipeline according to claim 17, wherein the inner wall of the copper pipe is connected with the connecting pipe, the wall thickness of the connecting pipe is a mm, and the remaining pipe sections of the copper pipe have a thickness of a mm. The distance between the inner peripheral surface and the outer peripheral surface of the steel pipe in the radial direction of the copper pipe is the groove width w of the liquid storage tank, and the groove width w of the liquid storage tank is greater than or equal to (a+0.5) mm.
  21. 根据权利要求17所述的空调管路,其特征在于,所述铜管的内壁与所述连接管连接,所述连接管的壁厚为a mm,所述储液槽的最大宽度w大于或等于(a+0.5)mm。The air-conditioning pipeline according to claim 17, wherein the inner wall of the copper pipe is connected with the connecting pipe, the wall thickness of the connecting pipe is a mm, and the maximum width w of the liquid storage tank is greater than or Equal to (a+0.5)mm.
  22. 一种空调器,其特征在于,包括根据权利要求17至21中任一项所述的空调管路。An air conditioner, characterized by comprising the air conditioning pipeline according to any one of claims 17 to 21.
PCT/CN2022/070171 2021-04-21 2022-01-04 Air conditioner pipe fitting, air conditioner pipeline, and air conditioner WO2022222549A1 (en)

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