CN211305265U

CN211305265U - Brazing pipeline joint

Info

Publication number: CN211305265U
Application number: CN201921833221.1U
Authority: CN
Inventors: 赵越; 刘澳; 王昕�; 汤耀; 路顺
Original assignee: Ocean University of China
Current assignee: Ocean University of China
Priority date: 2018-11-01
Filing date: 2019-10-29
Publication date: 2020-08-21
Anticipated expiration: 2029-10-29
Also published as: CN110814567A

Abstract

The utility model relates to a pipeline of brazing connects, including sleeve pipe (1) and with sleeve pipe (1) intubate (2) that link together, this intubate (2) one end is located the inside of sleeve pipe (1) one end to through positioning mechanism and the coaxial setting of sleeve pipe (1), positioning mechanism including setting up the flaring section in sleeve pipe (1) one end, intubate (2) stretch into to the inside back of flaring section, this intubate (2) with sleeve pipe (1) braze together. The utility model has the advantages that: a brazing gap meeting the requirement is formed between the sleeve and the insertion pipe at the brazing position, and the flowing brazing filler metal can be filled into the unilateral gap to finish the brazing process during brazing, so that the proportion of the non-brazing penetration is greatly reduced, particularly the proportion of the penetrating non-brazing penetration, and the leakage rate of a brazing head is further reduced.

Description

Brazing pipeline joint

Technical Field

The utility model relates to a pipeline joint of brazing especially indicates the pipeline that adopts the mode of cup jointing to braze and connects, through the clearance of setting for in the soldering zone formation to obviously reduce the pipeline and braze and connect the not penetration phenomenon of penetrability, can show the leakage rate that reduces the brazing and connect.

Background

The brazing joint is mainly applied to the pipeline connection of refrigeration equipment such as air conditioners, refrigerators and the like. The refrigerant is added into the pipeline system of the refrigeration equipment, the refrigerant performs refrigeration cycle in the refrigeration device, any slight leakage can cause the loss of the refrigerant in the system, the refrigeration effect of the product is affected, and finally the refrigeration equipment loses the refrigeration performance. It is very important to ensure the compactness of the piping system of the refrigeration equipment, especially the compactness of the brazed pipe joints.

The brazing pipeline joints adopted in the refrigeration industry at present are all socket joints, one end of each pipeline is inserted into the other pipeline, the inserted side of each pipeline is called a sleeve, the inserted side of each pipeline is called an insertion pipe, the insertion pipes are inserted into the sleeves to form the sleeve joints, then brazing is carried out, the pipeline assembling process is manual operation, and in order to avoid production stop caused by the fact that the pipelines cannot be installed, larger gaps tend to be selected in production.

During brazing, the sleeve joint needs gaps, the bilateral assembly gaps between the insertion pipe and the sleeve pipe are used as brazing gaps in the industry, however, in the pipeline assembly and brazing processes, the gaps of the assembled sleeve pipe joint are not uniformly distributed around the insertion pipe and the sleeve pipe due to various factors such as machining, manufacturing and assembling, the bilateral gaps are concentrated on one side and are normal, the assembly is not affected, the brazing process requirements are greatly affected, the gaps required by brazing cannot be guaranteed, and the brazing gaps and the assembly gaps are distinguished in production to be critical. The X-ray flaw detection shows that the gap is too large to cause the brazing failure; metallographic analysis shows that the gap is too small, and the gap is also not brazed, particularly the gap penetrating the whole sleeve joint is not brazed, which is the main reason for joint leakage, and the braze penetration rate of the existing structure is 20%. Therefore, how to ensure that the brazing gap meets the process requirements becomes a so-called "brazing process gap" meeting the brazing process requirements, which becomes the focus of attention.

CN105033392A, brazing rod welding head in application field, disclosing the technical characteristic that the cylindrical sleeve seam structure of the workpiece to be brazed is replaced by a conical sleeve seam structure, solving the technical problem that the clearance of the brazing rod welding head has larger fluctuation, but the assembly clearance tends to be minimized, which is not beneficial to solving the problem of incomplete brazing with small clearance;

CN204321426U, soldered joint in application field, disclosing a technical characteristic that 'a plurality of protruding edge are arranged at the pipe orifice of a first base material, the protruding edge is in interference fit with the inner hole of a second base material, and the part of the first base material except the protruding edge and the second base material leave an optimal soldering gap', solving the technical problem of insufficient soldering strength, the assembly gap tends to 0, which is not beneficial to solving the problem of short soldering gap;

CN203853641U, field of application braze welding joint, discloses that "the inner surface of the hole of the mating interface piece is provided with a plurality of guiding faces; the shaft of the matched brazing part is inserted into the hole of the matched interface part, and the outer surface of the matched brazing part is in interference fit with the guide surface, so that the technical problem of avoiding large clearance is solved. This solution cannot avoid small gaps.

CN102528197A, field of application braze welding connects, discloses "set up the braze welding seam into straight tube and taper hole cooperation form, the straight tube is interference fit with the bottom in taper hole", the technical problem of solution is "guarantee centering", prevent the seepage.

In summary, in order to realize controllable brazing gap, in the disclosed technology, a taper is mostly adopted at the sleeve end of the sleeve joint, and a straight pipe is adopted at the cannula end, because there is an assembly gap, the pipeline is affected by internal and external forces after being plugged, the pipeline between the cannula and the sleeve is in a skew state, so that the gap of the joint at the brazing position is changed, and the phenomenon that the gap at the brazing position is too small or too large exceeds the standard is difficult to avoid.

The assembly gap and the brazing gap are divided in the sleeve joint, and the technical scheme that the assembly gap and the brazing gap can be treated differently is realized, so that the brazing pipeline joint for ensuring the brazing process gap and the manufacturing method thereof are very necessary.

Disclosure of Invention

In order to overcome the defects of the prior art, an assembly gap and a brazing gap are distinguished firstly, wherein the assembly gap is a double-sided gap and affects the difficulty of pipeline installation, and the brazing gap is a single-sided gap and affects the brazing quality, particularly the brazing permeability. The to-be-solved technical problem of the utility model is that "the intubate surpasss the technological requirement with sleeve pipe soldering zone brazing clearance" problem to reduce the probability that the not brazed defect of penetrability takes place in the joint. For overcoming the defects of the prior art, the utility model provides a brazing pipeline joint and processing method, the technical scheme of the utility model is that:

the utility model provides a brazing pipeline connects, includes sleeve pipe (1) and intubate (2) that link together with sleeve pipe (1), this intubate (2) one end is located the inside of sleeve pipe (1) one end to through positioning mechanism and the coaxial setting of sleeve pipe (1), positioning mechanism including setting up the flaring section in sleeve pipe (1) one end, intubate (2) stretch into the inside to the flaring section, spacing by the trapezoidal changeover portion adjacent with the flaring section, this intubate (2) with sleeve pipe (1) braze together.

The flaring section comprises a primary flaring section (3) and a secondary flaring section (4) adjacent to the primary flaring section (3), the caliber of the secondary flaring section (4) is larger than that of the primary flaring section (3), so that the primary flaring section (3) and the secondary flaring section (4) are integrally arranged in a ladder shape, an assembly gap (3-1) is reserved between the inner wall of the insertion pipe (2) and the inner wall of the primary flaring section (3), a brazing gap (4-1) is reserved between the inner wall of the insertion pipe (2) and the inner wall of the secondary flaring section (4), the assembly gap forms an assembly area, and the brazing gap forms a brazing area.

The flaring section is a primary flaring section (3), a cannula neck section (5) is arranged on the cannula (2) positioned in the primary flaring section (3), and a brazing gap is formed between the cannula neck section (5) and the primary flaring section (3); an assembly gap is formed between the inserting pipe positioned on the inner side of the inserting pipe necking section (5) and the primary flaring section (3), the assembly gap forms an assembly area, the brazing gap forms a brazing area, and the assembly area is positioned on the inner side of the brazing area.

One end of the inserting pipe inserted into the primary flaring section (3) forms an inserting pipe flaring section which is arranged adjacent to the inserting pipe necking section.

The length of the assembling area is longer than that of the brazing area along the axial direction of the sleeve (1) and the insertion pipe (2), and the assembling area and the brazing area are in smooth transition.

The part of the cannula (2) extending into the sleeve (1) is contracted to form a cannula contracted section, and the length of the cannula contracted section is greater than the total length of the primary expanded section and the secondary expanded section.

The brazing gap is larger than the assembly gap on the same side of the brazing gap, and the brazing gap ranges from 0.03 mm to 0.40 mm.

The secondary flaring section is arranged in a conical shape, and the primary flaring section and the secondary flaring section are coaxially arranged.

The utility model has the advantages that: a brazing gap meeting the requirement is formed between the sleeve and the insertion pipe at the brazing position, flowing brazing filler metal can be filled into the brazing gap during brazing to finish the brazing process, the penetration ratio of the whole welding line is greatly improved, the penetration ratio between the sleeve and the insertion pipe is improved from 20% to more than 80%, penetration is effectively controlled, and the leakage rate of a brazed joint is reduced.

Drawings

Fig. 1 is a schematic structural diagram of a main body of a first embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a second embodiment of the present invention.

Fig. 3 is a schematic structural diagram of a third embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a fourth embodiment of the present invention.

Fig. 5 is a schematic structural view of a flaring die for processing a sleeve according to the first embodiment of the present invention.

Fig. 6 is a schematic view of the present invention for processing a second embodiment cannula.

Detailed Description

The invention will be further described with reference to specific embodiments, the advantages and features of the invention will become more apparent as the description proceeds. These examples are merely illustrative and do not limit the scope of the invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications are intended to be included within the scope of the invention.

Referring to fig. 1 to 6, the utility model relates to a brazing pipeline connects, including sleeve pipe 1 and the intubate 2 that links together with

sleeve pipe

1, 2 one ends of this intubate are located the inside of sleeve pipe 1 one end to through positioning mechanism and the coaxial setting of sleeve pipe 1, positioning mechanism including setting up the flaring section in sleeve pipe 1 one end, intubate 2 stretch into the inside to the flaring section, spacing by the trapezoidal changeover portion adjacent with the flaring section (the sleeve pipe is by the flaring back, forms trapezoidal changeover portion between the flaring section that forms and the former sleeve pipe), this intubate 2 with sleeve pipe 1 braze together.

As shown in fig. 1, the main structure diagram of the first embodiment of the present invention specifically includes: the flaring section comprises a primary flaring section 3 and a secondary flaring section 4 adjacent to the primary flaring section 3, the caliber of the secondary flaring section 4 is larger than that of the primary flaring section 3, so that the primary flaring section 3 and the secondary flaring section 4 are integrally arranged in a step shape, an assembly gap 3-1 is reserved between the inner wall of the insertion pipe 2 and the inner wall of the primary flaring section 3, a brazing gap 4-1 is reserved between the inner wall of the insertion pipe 2 and the inner wall of the secondary flaring section 4, the assembly gap forms an assembly area, and the brazing gap forms a brazing area. Through the stepped flaring, the position of the insertion pipe is limited by the primary flaring section, so that the gap of the insertion pipe at the secondary flaring section is ensured to be the required brazing gap.

As shown in fig. 2, a schematic structural diagram of a main body of a second embodiment of the present invention is different from fig. 1 in that: the secondary flared section 4 can also be tapered; the primary flaring section 3 and the secondary flaring section 4 are coaxially arranged.

Wherein, the cannula 2 extending into the sleeve 1 is partially contracted to form a cannula contracted section, and the length of the cannula contracted section is greater than the total length of the primary expanded section and the secondary expanded section.

By providing a mounting zone 3-1 and a soldering zone 4-1 between the cannula 2 and the cannula 1, the soldering gap of the soldering zone is larger than the mounting gap of the side mounting zone. The assembly area is of a straight structure, so that the brazing process gap can be better guaranteed than the conical structure, the length of the assembly area is larger than that of the brazing area, pipeline deflection caused by the assembly gap can be reduced, and the brazing gap meeting the brazing process requirement can be formed at the brazing part all the time no matter whether internal stress exists in pipeline assembly or brazing by adopting the brazing head of the structure.

As shown in fig. 5, the processing method for preparing the brazing pipeline joint comprises the following steps:

s1, processing of the insertion tube: carrying out necking treatment on the insertion tube by using a necking die, wherein the length of a necking is larger than the depth of the insertion tube inserted into the sleeve, the necking die is Cr12 cold-work die steel with the carbon content of more than 0.6%, the roughness of a working part is Ra0.8-Ra1.6, and the hardness is HRC 48-58;

s2, processing of the sleeve: the sleeve is subjected to primary forming of a primary flaring section and a secondary flaring section by using a flaring die, the flaring die is sequentially provided with a guide head 6, a primary flaring part 7, a secondary flaring part 8 and a chuck 9 from front to back, the flaring die is Cr12 cold-work die steel with the carbon content of more than 0.6%, the roughness of a working part is Ra0.8-Ra1.6, and the hardness is HRC 48-5;

s3, assembling the insertion tube and the sleeve, inserting the necking part of the insertion tube into the sleeve, forming an assembly area by the primary flaring section of the sleeve and the outer wall of the insertion tube, and forming a brazing area for brazing by the secondary flaring section and the outer wall of the insertion tube.

As shown in fig. 3, the main structure diagram of the third embodiment of the present invention specifically includes: the flaring section is a primary flaring section 3, a cannula necking section 5 is arranged on the cannula 2 positioned in the primary flaring section 3, and a brazing gap 4-1 is formed between the cannula necking section 5 and the primary flaring section 3; an assembly gap 3-1 is formed between the cannula and the primary flared section 3 inside the cannula neck section 5, the assembly gap forms an assembly area, the brazing gap forms a brazing area, and the assembly area is located inside the brazing area.

As shown in fig. 4, which is a schematic structural diagram of a main body of a fourth embodiment of the present invention, the difference from fig. 3 is that flaring is performed on an insertion tube: one end of the insertion tube inserted into the sleeve forms an insertion tube flaring section, and the insertion tube flaring section is arranged adjacent to the insertion tube necking section.

For the four embodiments of the present application, all are: the length of the assembling area is longer than that of the brazing area along the axial direction of the sleeve 1 and the insertion tube 2, and the assembling area and the brazing area are in smooth transition.

As shown in fig. 5 and 6, the processing method for manufacturing the brazing pipe joint comprises the following steps:

s1, processing of the insertion tube: firstly, the insertion tube is jacked on a mould for flaring, the flaring mould is sequentially provided with a guide head 6 and a primary flaring part 7 from front to back, the flaring mould is Cr12 cold-work mould steel with the carbon content of more than 0.6 percent, the roughness of a working part is Ra0.8-Ra1.6, and the hardness is HRC 48-58; then, the state of the cannula is kept, and then the die 10 rotating around the central axis of the cannula is moved towards the direction of the cannula to extrude the cannula to form a cannula diameter reducing part;

s2, processing of the sleeve: using a flaring die to form a primary flaring section of the sleeve, wherein the flaring die is sequentially provided with a guide head 6, a primary flaring part 7, a primary flaring part 8 and a die shank 9 from front to back, the flaring die is Cr12 cold-work die steel with carbon content of more than 0.6 percent, the roughness of a working part is Ra0.8-Ra1.6, and the hardness is HRC 48-58;

and S3, assembling the insertion tube and the sleeve, inserting the insertion tube into the sleeve, forming an assembly area between the primary flaring section of the sleeve and the insertion tube, and forming a brazing area for brazing between the cannula necking section and the sleeve.

The utility model discloses a sleeve pipe and intubate can have multiple diameter, only need the two can assemble the suit together can, the flaring end of sleeve pipe end is used for injecing the intubate position. The metal materials of the sleeve and the insertion pipe can adopt the same material or the combination of different materials, such as steel pipe-steel pipe, copper pipe-steel pipe, aluminum pipe-aluminum pipe, copper pipe-copper pipe, aluminum pipe-copper pipe and the like, the specification is not limited, and the following data are only partially referred.

The following description of the test effect is made by combining the specific materials of the sleeve and the cannula:

therefore, the brazing gap specified by the process is formed at the brazing position between the sleeve and the insertion pipe, the brazing filler metal flowing during brazing can be filled into the brazing gap specified by the process, the brazing process is completed, the brazing penetration rate between the sleeve and the insertion pipe is improved to be more than 80% from 20%, the penetration is effectively controlled, and the leakage rate of the brazing head is reduced.

Claims

1. The brazing pipeline joint is characterized by comprising a sleeve (1) and an insertion pipe (2) connected with the sleeve (1), wherein one end of the insertion pipe (2) is located inside one end of the sleeve (1) and is coaxially arranged with the sleeve (1) through a positioning mechanism, the positioning mechanism comprises a flaring section arranged at one end of the sleeve (1), the insertion pipe (2) extends into the flaring section and is limited by a trapezoidal transition section adjacent to the flaring section, and the insertion pipe (2) and the sleeve (1) are brazed together.

2. The brazing pipeline joint according to claim 1, wherein the flaring section comprises a primary flaring section (3) and a secondary flaring section (4) adjacent to the primary flaring section (3), the caliber of the secondary flaring section (4) is larger than that of the primary flaring section (3), so that the primary flaring section (3) and the secondary flaring section (4) are integrally arranged in a step shape, an assembly gap (3-1) is reserved between the insertion pipe (2) and the inner wall of the primary flaring section (3), a brazing gap (4-1) is reserved between the insertion pipe (2) and the inner wall of the secondary flaring section (4), the assembly gap forms an assembly area, and the brazing gap forms a brazing area.

3. A brazed pipe joint according to claim 1, wherein the flared section is a primary flared section (3), and a cannula neck section (5) is provided on the cannula (2) inside the primary flared section (3), the cannula neck section (5) and the primary flared section (3) forming a brazing gap therebetween; an assembly gap is formed between the inserting pipe positioned on the inner side of the inserting pipe necking section (5) and the primary flaring section (3), the assembly gap forms an assembly area, the brazing gap forms a brazing area, and the assembly area is positioned on the inner side of the brazing area.

4. A brazed pipe joint according to claim 3, wherein the end of the spigot inserted into the primary flared section (3) forms a spigot flared section disposed adjacent to the spigot necked section.

5. A brazed pipe joint according to claim 2, wherein the length of the assembly zone is longer than the brazing zone along the axial direction of the sleeve (1) and the spigot (2), the assembly zone smoothly transitions to the brazing zone.

6. A brazed pipe joint according to claim 2, wherein the portion of the cannula (2) extending into the casing (1) is necked down to form a cannula necked-down section having a length greater than the total length of the primary and secondary flared sections.

7. A brazed pipe joint according to claim 2 or 3, wherein the brazing gap is larger than the assembly gap on the same side of the brazing gap, and the brazing gap is in the range of 0.03-0.40 mm.

8. The brazed pipe joint of claim 2, wherein the secondary flared section is tapered and the primary flared section is coaxial with the secondary flared section.