WO2023138031A1 - Metal combustion performance assessment system and operation method thereof - Google Patents
Metal combustion performance assessment system and operation method thereof Download PDFInfo
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- WO2023138031A1 WO2023138031A1 PCT/CN2022/109905 CN2022109905W WO2023138031A1 WO 2023138031 A1 WO2023138031 A1 WO 2023138031A1 CN 2022109905 W CN2022109905 W CN 2022109905W WO 2023138031 A1 WO2023138031 A1 WO 2023138031A1
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 53
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 34
- 239000002184 metal Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000779 smoke Substances 0.000 claims abstract description 37
- 238000000746 purification Methods 0.000 claims abstract description 26
- 238000012545 processing Methods 0.000 claims abstract description 25
- 238000004088 simulation Methods 0.000 claims abstract description 22
- 230000008569 process Effects 0.000 claims abstract description 21
- 238000012360 testing method Methods 0.000 claims abstract description 17
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 238000011156 evaluation Methods 0.000 claims description 33
- 238000012806 monitoring device Methods 0.000 claims description 20
- 239000000446 fuel Substances 0.000 claims description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 11
- 230000007613 environmental effect Effects 0.000 claims description 11
- 239000001301 oxygen Substances 0.000 claims description 11
- 229910052760 oxygen Inorganic materials 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000011261 inert gas Substances 0.000 claims description 8
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims description 4
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 claims description 4
- 239000003350 kerosene Substances 0.000 claims description 4
- 239000001294 propane Substances 0.000 claims description 4
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000012854 evaluation process Methods 0.000 claims description 3
- 239000007769 metal material Substances 0.000 abstract description 13
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000001276 controlling effect Effects 0.000 abstract 2
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 239000003517 fume Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 238000010146 3D printing Methods 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 229910000861 Mg alloy Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000007405 data analysis Methods 0.000 description 2
- 229910001234 light alloy Inorganic materials 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000004021 metal welding Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000003496 welding fume Substances 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N31/00—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods
- G01N31/12—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods using combustion
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
Definitions
- the invention belongs to the technical field of metal material combustion performance testing, and relates to a metal combustion performance evaluation system and a working method thereof.
- Light alloy materials have broad application prospects in the fields of automobiles, 3C, and aerospace, especially in the aerospace field that is "careful". Studies have shown that the economic benefit of losing a pound of weight on a commercial aircraft is about $300, compared to about $30,000 on a spacecraft. However, there are still some fatal bottlenecks in current applications. For example, ordinary magnesium alloys are flammable, and burning magnesium alloys and titanium alloys will release a large amount of heat, which will lead to the extended combustion of large surfaces, which significantly restricts their application in the aerospace field. Therefore, in order to dispel people's scruples about "magnesium fire” and "titanium fire” and expand the application of light alloys such as magnesium and titanium in the aerospace field, it is necessary to comprehensively evaluate the combustion properties of these metals.
- the purpose of the present invention is to provide a metal combustion performance evaluation system and its working method, which has the advantages of intelligent control throughout the process, can simulate the service environment of metal materials, select a corresponding fire source to ignite metal samples, monitor the ignition and combustion process in real time, and quickly analyze the ignition characteristics and combustion characteristics of metal materials.
- One of the technical solutions of the present invention provides a metal combustion performance evaluation system, comprising:
- a control and processing device for intelligently controlling the combustion test process and processing data
- An environmental simulation device used to control the environmental conditions of the sample when it is burned
- an ignition device positioned next to the sample workbench and directly facing the sample on the sample workbench;
- a temperature monitoring device positioned next to the sample workbench and used to record video images and changes in the temperature field;
- a smoke collection and purification device that is located next to the sample workbench and is used to collect and purify smoke
- control processing device can control the sample workbench, environment simulation device, ignition device, temperature monitoring device, smoke collection and purification device and fire extinguishing device, so as to realize digital control and rapid analysis of the entire combustion performance evaluation process.
- the environment simulating device includes atmosphere simulating components, pressure simulating components, humidity simulating components, temperature simulating components, oxygen concentration simulating components, and wind speed simulating components respectively used to regulate the atmosphere, pressure, humidity, temperature, oxygen concentration, and wind speed during sample combustion.
- the ignition device includes a fuel source, and an ignition source connected to the fuel source and facing the sample on the sample workbench.
- the fuel source is acetylene, propane or kerosene.
- the temperature monitoring device includes a thermal imager for recording the burning conditions of the front and back of the sample respectively.
- the thermal imager is fixedly installed on the movable carrier, and driven by the movable carrier to rotate around the sample on the sample workbench, so as to adjust the angle of the thermal imager towards the sample.
- the smoke collection and purification device includes a dust collection hood placed in the evaluation working chamber, and a smoke purification component communicated with the dust collection hood.
- the fire extinguishing device includes two kinds of inert gas fire extinguishing components and solid fire extinguishing components.
- the second technical solution of the present invention provides a working method of a metal combustion performance evaluation system, comprising the following steps:
- control processing device collects the video images and temperature field information fed back by the temperature monitoring device, processes and evaluates, and the process is completed.
- the metal combustion performance evaluation system provided by the present invention solves the problems of unstable test results of ordinary simple ignition devices, environmental pollution, safety risks, inability to simulate the service conditions of metal materials, and the like.
- the provided system and working method can realize the simulation of the characteristic environment, digital control of the whole process, real-time monitoring and analysis of the ignition and combustion process of the sample, and quickly deduce the ignition characteristics, combustion characteristics and service performance of the metal material in a specific environment.
- the system can also realize smoke collection and purification during combustion and safe fire extinguishing under special circumstances.
- Fig. 1 is the structural representation of the evaluation system of the present invention
- the present invention provides a metal combustion performance evaluation system, whose structure is shown in Figure 1, including:
- Sample workbench 2 for fixing samples and adjustable spatial position
- An environmental simulation device used to control the environmental conditions of the sample when it is burned
- An ignition device located next to the sample workbench 2 and facing the sample on the sample workbench 2;
- a temperature monitoring device located next to the sample workbench 2 and used to record video images and changes in the temperature field;
- a smoke collection and purification device that is located next to the sample workbench 2 and is used to collect and purify smoke;
- a fire extinguishing device 7 located above the sample workbench 2 and used for fire extinguishing.
- control processing device 1 is respectively connected to the sample workbench 2, ignition device, temperature monitoring device, smoke collection and purification device, environment simulation device and fire extinguishing device.
- Control processing device 1 can adopt single-chip microcomputer commonly used in this field etc.
- the sample worktable 2 can be driven by an external drive mechanism to adjust its spatial position in the sample work chamber, so as to adjust the sample to an optimal ignition distance and ignition height.
- the environment simulating device includes an atmosphere simulating component, a pressure simulating component, a humidity simulating component, a temperature simulating component, an oxygen concentration simulating component, and a wind speed simulating component, which are respectively used to regulate the atmosphere, pressure, humidity, temperature, oxygen concentration, and wind speed when the sample is burned.
- Each analog component can be divided into corresponding external connection terminal 3-1, input terminal 3-2 and monitoring feedback terminal 3-3, wherein the external connection terminal 3-1 is mainly responsible for providing the material conditions or power conditions required for adjusting the atmosphere and other external equipment, such as oxygen cylinders, nitrogen cylinders, vacuum pumps, blowers, humidifiers, etc., and the input terminal 3-2 is responsible for the material transmission ports required for corresponding environmental conditions such as atmosphere, while the monitoring feedback terminal 3-3 can be sensing equipment for detecting environmental factors such as atmosphere, such as corresponding temperature sensors , humidity sensor, air pressure sensor, etc.
- the external connection terminal 3-1 is mainly responsible for providing the material conditions or power conditions required for adjusting the atmosphere and other external equipment, such as oxygen cylinders, nitrogen cylinders, vacuum pumps, blowers, humidifiers, etc.
- the input terminal 3-2 is responsible for the material transmission ports required for corresponding environmental conditions such as atmosphere
- the monitoring feedback terminal 3-3 can be sensing equipment for detecting environmental factors such as atmosphere, such as corresponding temperature sensors , humidity sensor,
- the ignition device includes a fuel source 4-1, and an ignition source 4-2 connected to the fuel source 4-1 and facing the sample on the sample workbench 2.
- the fuel source 4-1 is acetylene, propane or kerosene, etc.
- the temperature monitoring device includes a thermal imager for recording the burning conditions of the front and back of the sample, respectively, a thermal imager 1 5-1 facing the front of the sample, and a thermal imager 2 5-2 facing the back of the sample.
- the thermal imager can transmit signals to the control processing device 1 connected thereto in real time to realize real-time observation and data analysis.
- the thermal imager is fixedly installed on the movable platform, and driven by the movable platform to rotate around the sample on the sample workbench 2, so as to adjust the angle of the thermal imager towards the sample.
- the smoke collection and purification device includes a dust collection hood 6-2 placed in the evaluation chamber, and a smoke purification component 6-1 communicated with the dust collection hood 6-2.
- the fume purification component 6-1 can be a commercially available fume purifier, such as a metal material 3D printing fume purifier or a metal welding fume purifier.
- the fire extinguishing device 7 includes two types of inert gas fire extinguishing components and solid fire extinguishing components.
- the inert gas fire extinguishing component can adopt an inert gas fire extinguisher commonly used in the field that can realize the burning of the sample metal, and the solid fire extinguishing component can also use a D-type solid fire extinguisher commonly used in the field.
- the fire extinguishing device 7 can be opened to play a role in fire extinguishing.
- the present invention also provides a kind of working method of metal combustion performance evaluation system, comprises the following steps:
- control processing device 1 collects the video images and temperature field information fed back by the temperature monitoring device, processes and evaluates them.
- this embodiment provides a metal combustion performance evaluation system, whose structure is shown in Figure 1, including:
- Sample workbench 2 for fixing samples and adjustable spatial position
- An environmental simulation device used to control the environmental conditions of the sample when it is burned
- An ignition device located next to the sample workbench 2 and facing the sample on the sample workbench 2;
- a temperature monitoring device located next to the sample workbench 2 and used to record video images and changes in the temperature field;
- a smoke collection and purification device that is located next to the sample workbench 2 and is used to collect and purify smoke;
- a fire extinguishing device 7 located above the sample workbench 2 .
- control processing device 1 is respectively connected to the sample workbench 2, an environment simulation device, an ignition device, a temperature monitoring device, a smoke collection and purification device, and a fire extinguishing device.
- the control processing device 1 can adopt a single-chip microcomputer commonly used in the field and the like. The sequential operation of each device can be controlled and coordinated by controlling the processing device 1 .
- the sample worktable 2 can be driven by an external driving mechanism to adjust its spatial position in the sample working chamber, so as to adjust the sample to an optimal ignition distance and ignition height.
- the environment simulating device includes an atmosphere simulating component, a pressure simulating component, a humidity simulating component, a temperature simulating component, an oxygen concentration simulating component, and a wind speed simulating component, which are respectively used to regulate the atmosphere, pressure, humidity, temperature, oxygen concentration, and wind speed when the sample is burned.
- Each analog component can be divided into corresponding external connection terminal 3-1, input terminal 3-2 and monitoring feedback terminal 3-3, wherein the external connection terminal 3-1 is mainly responsible for providing the material conditions or power conditions required for adjusting the atmosphere and other conditions, such as oxygen cylinders, nitrogen cylinders, vacuum pumps, blowers, humidifiers, etc.; sensor, humidity sensor, barometric pressure sensor, etc.
- the ignition device includes a fuel source 4 - 1 and an ignition source 4 - 2 connected to the fuel source 4 - 1 and facing the sample on the sample workbench 2 .
- the fuel source 4-1 is acetylene, propane or kerosene, etc.
- the temperature monitoring device includes a thermal imager for recording the burning conditions of the front and back of the sample, respectively, a thermal imager 1 5-1 facing the front of the sample, and a thermal imager 2 5-2 facing the back of the sample, and the thermal imager can transmit signals to the control processing device 1 connected thereto in real time to realize real-time observation and data analysis.
- the thermal imager is fixedly installed on the movable carrier, and driven by the movable carrier to rotate around the sample on the sample workbench 2, so as to adjust the angle of the thermal imager towards the sample.
- the smoke collection and purification device includes a dust collection hood 6-2 placed in the evaluation chamber, and a smoke purification component 6-1 communicated with the dust collection hood 6-2.
- the fume purification component 6-1 can be a commercially available fume purifier, such as a metal material 3D printing fume purifier or a metal welding fume purifier.
- the fire extinguishing device 7 includes two types of inert gas fire extinguishing components and solid fire extinguishing components.
- the inert gas fire extinguishing component can adopt an inert gas fire extinguisher commonly used in the field that can realize the burning of the sample metal, and the solid fire extinguishing component can also use a D-type solid fire extinguisher commonly used in the field.
- the fire extinguishing device 7 can be opened to play a role in fire extinguishing.
- the present invention also provides a kind of working method of metal combustion performance evaluation system, comprises the following steps:
- the fire extinguishing device 7 is opened by controlling the processing device 1, and gas fire extinguishing or solid fire extinguishing is selected according to the fire intensity, so as to achieve the purpose of protecting personal safety and instrument safety;
- the control processing device 1 collects video images and temperature field information fed back by the temperature monitoring device, processes and evaluates the ignition and combustion characteristics of the alloy.
- the evaluation process here is a common technical means in the field, such as obtaining the ignition time and continuous burning time of the metal sample based on the combustion video image, and obtaining the ignition point of the metal sample based on the temperature field information, so as to realize the evaluation.
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Abstract
The present invention relates to a metal combustion performance assessment system and an operation method thereof. The system comprises: a control and processing apparatus, which is used for regulating and controlling a whole combustion assessment test process and processing data; a sample workbench, which is used for fixing a sample and which has an adjustable spatial position; an assessment operation bin; an environment simulation apparatus, which is used for controlling conditions of the environment in which the sample is located during combustion; an ignition apparatus, which is located beside the sample workbench and directly faces the sample on the sample workbench; a temperature monitoring apparatus, which is located beside the sample workbench and is used for recording a video image and a change in a temperature field; a smoke collection and purification apparatus, which is located beside the sample workbench and is used for collecting and purifying smoke; and a fire extinguishing apparatus, which is located above the sample workbench and is used for fire extinguishing. The present invention has the advantages of it being possible to realize intelligentization of a whole process, it being possible to simulate a serving environment of a metal material, selecting a corresponding fire source to ignite a metal sample, monitoring the ignition and combustion process in real time, rapidly analyzing an ignition characteristic and a combustion characteristic of the metal material, etc.
Description
本发明属于金属材料燃烧性能测试技术领域,涉及一种金属燃烧性能评估系统及其工作方法。The invention belongs to the technical field of metal material combustion performance testing, and relates to a metal combustion performance evaluation system and a working method thereof.
轻合金材料在汽车、3C以及航空航天等领域有着广阔的应用前景,尤其是在“克克计较”的航空航天领域。研究表明,商用飞机上每减重1磅,其带来的经济效益约300美元,而航天器上约为30000美元。但目前的应用也存在一些致命瓶颈,比如普通镁合金易燃,而燃烧起来的镁合金以及钛合金将释放大量的热进而导致大表面的扩展燃烧,这些都显著制约着它们在航空航天领域的应用。因此,为了打消人们对“镁火”、“钛火”的顾忌,扩大镁、钛等轻合金在航空航天领域的应用,全面评估这些金属的燃烧性能很有必要。Light alloy materials have broad application prospects in the fields of automobiles, 3C, and aerospace, especially in the aerospace field that is "careful". Studies have shown that the economic benefit of losing a pound of weight on a commercial aircraft is about $300, compared to about $30,000 on a spacecraft. However, there are still some fatal bottlenecks in current applications. For example, ordinary magnesium alloys are flammable, and burning magnesium alloys and titanium alloys will release a large amount of heat, which will lead to the extended combustion of large surfaces, which significantly restricts their application in the aerospace field. Therefore, in order to dispel people's scruples about "magnesium fire" and "titanium fire" and expand the application of light alloys such as magnesium and titanium in the aerospace field, it is necessary to comprehensively evaluate the combustion properties of these metals.
但是,现有能评估金属燃烧性能的装置极少,且大多都十分简陋,只具备简单的样品固定装置和点火装置,无法对金属燃烧特性进行准确分析,也无法根据金属材料的服役环境进行模拟进而评估出金属材料的服役性能以及风险系数。此外,现有的简易装置在试验过程中易产生烟雾污染环境,同时在测试尺寸较大的样品时存在安全风险。However, there are very few existing devices that can evaluate the combustion performance of metals, and most of them are very simple. They only have simple sample fixing devices and ignition devices, which cannot accurately analyze the combustion characteristics of metals, nor can they evaluate the service performance and risk coefficient of metal materials based on simulations based on the service environment of metal materials. In addition, the existing simple devices are prone to produce smoke to pollute the environment during the test, and there are safety risks when testing larger samples.
发明内容Contents of the invention
本发明的目的就是为了提供一种金属燃烧性能评估系统及其工作方法,具有全程智能化控制,能模拟金属材料服役环境,选择相应火源对金属样品进行点燃,并实时监测点燃以及燃烧过程,快速分析金属材料的点燃特性以及燃烧特性等优点。The purpose of the present invention is to provide a metal combustion performance evaluation system and its working method, which has the advantages of intelligent control throughout the process, can simulate the service environment of metal materials, select a corresponding fire source to ignite metal samples, monitor the ignition and combustion process in real time, and quickly analyze the ignition characteristics and combustion characteristics of metal materials.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
本发明的技术方案之一提供了一种金属燃烧性能评估系统,包括:One of the technical solutions of the present invention provides a metal combustion performance evaluation system, comprising:
用于智能化控制燃烧试验进程和处理数据的控制处理装置;A control and processing device for intelligently controlling the combustion test process and processing data;
用于固定样品且空间位置可调的样品工作台;Sample workbench for fixed sample and adjustable spatial position;
罩住所述样品工作台的评估工作仓;an evaluation chamber covering the sample workbench;
用于控制样品燃烧时所处环境条件的环境模拟装置;An environmental simulation device used to control the environmental conditions of the sample when it is burned;
位于所述样品工作台旁并正对所述样品工作台上样品的点火装置;an ignition device positioned next to the sample workbench and directly facing the sample on the sample workbench;
位于所述样品工作台旁并用于记录视频图像与温度场变化的温度监测装置;A temperature monitoring device positioned next to the sample workbench and used to record video images and changes in the temperature field;
位于所述样品工作台旁并用于收集净化烟雾的烟雾收集净化装置;A smoke collection and purification device that is located next to the sample workbench and is used to collect and purify smoke;
以及位于所述样品工作台上方并用于灭火的灭火装置。and a fire extinguishing device positioned above the sample workbench for extinguishing fire.
进一步的,所述的控制处理装置可以对样品工作台、环境模拟装置、点火装置、温度监测装置、烟雾收集净化装置和灭火装置进行控制,从而实现整个燃烧性能评估过程的数字化控制以及快速分析。Further, the control processing device can control the sample workbench, environment simulation device, ignition device, temperature monitoring device, smoke collection and purification device and fire extinguishing device, so as to realize digital control and rapid analysis of the entire combustion performance evaluation process.
进一步的,所述的环境模拟装置包括分别用于调控样品燃烧时的气氛、压强、湿度、温度、氧气浓度、风速的气氛模拟组件、压强模拟组件、湿度模拟组件、温度模拟组件、氧气浓度模拟组件、风速模拟组件。Further, the environment simulating device includes atmosphere simulating components, pressure simulating components, humidity simulating components, temperature simulating components, oxygen concentration simulating components, and wind speed simulating components respectively used to regulate the atmosphere, pressure, humidity, temperature, oxygen concentration, and wind speed during sample combustion.
进一步的,所述的点火装置包括燃料源、以及连接所述燃料源并正对所述样品工作台上样品的点火源。Further, the ignition device includes a fuel source, and an ignition source connected to the fuel source and facing the sample on the sample workbench.
更进一步的,所述的燃料源为乙炔、丙烷或煤油。Further, the fuel source is acetylene, propane or kerosene.
进一步的,所述的温度监测装置包括分别用于记录样品正面与背面燃烧情况的热成像仪。Further, the temperature monitoring device includes a thermal imager for recording the burning conditions of the front and back of the sample respectively.
更进一步的,所述的热成像仪固定安装在可移动承载台上,并由可移动承载台带动绕样品工作台上的样品旋转,以调整热成像仪朝向样品的角度。Further, the thermal imager is fixedly installed on the movable carrier, and driven by the movable carrier to rotate around the sample on the sample workbench, so as to adjust the angle of the thermal imager towards the sample.
进一步的,所述的烟雾收集净化装置包括置于评估工作仓内的集尘罩、以及与所述集尘罩连通的烟雾净化组件。Further, the smoke collection and purification device includes a dust collection hood placed in the evaluation working chamber, and a smoke purification component communicated with the dust collection hood.
进一步的,所述的灭火装置包括惰性气体灭火组件与固体灭火组件两种。Further, the fire extinguishing device includes two kinds of inert gas fire extinguishing components and solid fire extinguishing components.
本发明的技术方案之二提供了一种金属燃烧性能评估系统的工作方法,包括以下步骤:The second technical solution of the present invention provides a working method of a metal combustion performance evaluation system, comprising the following steps:
(1)将待测样品固定在样品工作台上,并移动样品工作台,使得待测样品位于点火装置前端的点火位置;(1) Fix the sample to be tested on the sample worktable, and move the sample workbench so that the sample to be tested is located at the ignition position at the front end of the ignition device;
(2)打开环境模拟装置,将评估工作仓内的试验环境调控至目标环境;(2) Turn on the environment simulation device, and adjust the test environment in the evaluation cabin to the target environment;
(3)打开点火装置,加热待测样品并使得其燃烧,同步打开温度监测装置记录样品燃烧过程中的视频图像与温度场信息;(3) Turn on the ignition device, heat the sample to be tested and make it burn, and simultaneously turn on the temperature monitoring device to record the video image and temperature field information during the burning process of the sample;
(4)当待测样品开始燃烧并产生烟雾时,开启烟雾收集净化装置,吸收并处理所产生的烟雾;(4) When the sample to be tested starts to burn and generates smoke, turn on the smoke collection and purification device to absorb and process the generated smoke;
(5)燃烧试验结束后,控制处理装置收集温度监控装置所反馈的视频图像与温度场信息,处理并评估,即完成。(5) After the combustion test is over, the control processing device collects the video images and temperature field information fed back by the temperature monitoring device, processes and evaluates, and the process is completed.
与现有技术相比,本发明提供的金属燃烧性能评估系统解决了普通简易点燃装置测试 结果不稳定、污染环境、有安全风险、无法模拟金属材料服役情况等问题。提供的系统和工作方法可实现特性环境的模拟、全过程数字化调控、实时监测分析样品的点燃以及燃烧过程,快速推导出金属材料的点燃特性、燃烧特性以及在特定环境下的服役性能。此外,该系统还可实现燃烧过程中的烟雾收集净化和特殊情况下的安全灭火。Compared with the prior art, the metal combustion performance evaluation system provided by the present invention solves the problems of unstable test results of ordinary simple ignition devices, environmental pollution, safety risks, inability to simulate the service conditions of metal materials, and the like. The provided system and working method can realize the simulation of the characteristic environment, digital control of the whole process, real-time monitoring and analysis of the ignition and combustion process of the sample, and quickly deduce the ignition characteristics, combustion characteristics and service performance of the metal material in a specific environment. In addition, the system can also realize smoke collection and purification during combustion and safe fire extinguishing under special circumstances.
图1为本发明的评估系统的结构示意图;Fig. 1 is the structural representation of the evaluation system of the present invention;
图中标记说明:Instructions for marks in the figure:
1为控制处理装置;2为样品工作台;3-1为外接端;3-2为输入端;3-3为监测反馈端;4-1为燃料源;4-2为点火源;5-1为热成像仪一;5-2为热成像仪二;6-1为烟雾净化组件;6-2为集尘罩;7为灭火装置。1 is the control processing device; 2 is the sample workbench; 3-1 is the external terminal; 3-2 is the input terminal; 3-3 is the monitoring feedback terminal; 4-1 is the fuel source; 4-2 is the ignition source; 5-1 is the first thermal imager; 5-2 is the second thermal imager;
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the present invention, and detailed implementation and specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.
以下各实施方式或实施例中,如无特别说明的功能部件或结构,则表明其均为本领域为实现对应功能而采用的常规部件或常规结构。In each of the following embodiments or examples, if there is no specific functional component or structure, it means that it is a conventional component or conventional structure adopted in the art to realize the corresponding function.
为更好的模拟金属材料服役环境,对其燃烧性能进行评估分析等,本发明提供了一种金属燃烧性能评估系统,其结构参见图1所示,包括:In order to better simulate the service environment of metal materials and evaluate and analyze their combustion performance, the present invention provides a metal combustion performance evaluation system, whose structure is shown in Figure 1, including:
用于智能化控制燃烧试验进程和处理数据的控制处理装置1;A control and processing device 1 for intelligently controlling the combustion test process and processing data;
用于固定样品且空间位置可调的样品工作台2; Sample workbench 2 for fixing samples and adjustable spatial position;
罩住所述样品工作台2的评估工作仓;Cover the evaluation work chamber of the sample workbench 2;
用于控制样品燃烧时所处环境条件的环境模拟装置;An environmental simulation device used to control the environmental conditions of the sample when it is burned;
位于所述样品工作台2旁并正对所述样品工作台2上样品的点火装置;An ignition device located next to the sample workbench 2 and facing the sample on the sample workbench 2;
位于所述样品工作台2旁并用于记录视频图像与温度场变化的温度监测装置;A temperature monitoring device located next to the sample workbench 2 and used to record video images and changes in the temperature field;
位于所述样品工作台2旁并用于收集净化烟雾的烟雾收集净化装置;A smoke collection and purification device that is located next to the sample workbench 2 and is used to collect and purify smoke;
以及位于所述样品工作台2上方并用于灭火的灭火装置7。And a fire extinguishing device 7 located above the sample workbench 2 and used for fire extinguishing.
在一些具体的实施方式中,所述控制处理装置1分别连接所述样品工作台2、点火装置、温度监测装置、烟雾收集净化装置、环境模拟装置和灭火装置。控制处理装置1可以 采用本领域常用的单片机等。In some specific embodiments, the control processing device 1 is respectively connected to the sample workbench 2, ignition device, temperature monitoring device, smoke collection and purification device, environment simulation device and fire extinguishing device. Control processing device 1 can adopt single-chip microcomputer commonly used in this field etc.
在一些具体的实施方式中,所述样品工作台2可以经由外部驱动机构带动调整其在样品工作仓内的空间位置,以调整样品至最佳的点火距离以及点火高度。In some specific implementations, the sample worktable 2 can be driven by an external drive mechanism to adjust its spatial position in the sample work chamber, so as to adjust the sample to an optimal ignition distance and ignition height.
在一些具体的实施方式中,所述的环境模拟装置包括分别用于调控样品燃烧时的气氛、压强、湿度、温度、氧气浓度、风速的气氛模拟组件、压强模拟组件、湿度模拟组件、温度模拟组件、氧气浓度模拟组件、风速模拟组件。每个模拟组件均可以分为对应的外接端3-1、输入端3-2与监测反馈端3-3,其中,外接端3-1主要为负责提供对应调控气氛等条件所需的物质条件或动力条件的外部设备,如氧气瓶、氮气瓶、真空泵、鼓风机、加湿器等,输入端3-2则为负责对应气氛等环境条件所需要的物质传输端口,而监测反馈端3-3则可以为对气氛等环境因素进行检测的传感设备,如对应的温度传感器、湿度传感器、气压传感器等。In some specific embodiments, the environment simulating device includes an atmosphere simulating component, a pressure simulating component, a humidity simulating component, a temperature simulating component, an oxygen concentration simulating component, and a wind speed simulating component, which are respectively used to regulate the atmosphere, pressure, humidity, temperature, oxygen concentration, and wind speed when the sample is burned. Each analog component can be divided into corresponding external connection terminal 3-1, input terminal 3-2 and monitoring feedback terminal 3-3, wherein the external connection terminal 3-1 is mainly responsible for providing the material conditions or power conditions required for adjusting the atmosphere and other external equipment, such as oxygen cylinders, nitrogen cylinders, vacuum pumps, blowers, humidifiers, etc., and the input terminal 3-2 is responsible for the material transmission ports required for corresponding environmental conditions such as atmosphere, while the monitoring feedback terminal 3-3 can be sensing equipment for detecting environmental factors such as atmosphere, such as corresponding temperature sensors , humidity sensor, air pressure sensor, etc.
在一些具体的实施方式中,所述的点火装置包括燃料源4-1、以及连接所述燃料源4-1并正对所述样品工作台2上样品的点火源4-2。更进一步的,所述的燃料源4-1为乙炔、丙烷或煤油等。In some specific embodiments, the ignition device includes a fuel source 4-1, and an ignition source 4-2 connected to the fuel source 4-1 and facing the sample on the sample workbench 2. Furthermore, the fuel source 4-1 is acetylene, propane or kerosene, etc.
在一些具体的实施方式中,所述的温度监测装置包括分别用于记录样品正面与背面燃烧情况的热成像仪,分别为朝向样品正面的热成像仪一5-1,以及朝向样品背面的热成像仪二5-2,利用热成像仪可以实时将信号传输至其所连接的控制处理装置1,实现实时观测与数据分析。In some specific embodiments, the temperature monitoring device includes a thermal imager for recording the burning conditions of the front and back of the sample, respectively, a thermal imager 1 5-1 facing the front of the sample, and a thermal imager 2 5-2 facing the back of the sample. The thermal imager can transmit signals to the control processing device 1 connected thereto in real time to realize real-time observation and data analysis.
更进一步的,所述的热成像仪固定安装在可移动承载台上,并由可移动承载台带动绕样品工作台2上的样品旋转,以调整热成像仪朝向样品的角度。Furthermore, the thermal imager is fixedly installed on the movable platform, and driven by the movable platform to rotate around the sample on the sample workbench 2, so as to adjust the angle of the thermal imager towards the sample.
在一些具体的实施方式中,所述的烟雾收集净化装置包括置于评估工作仓内的集尘罩6-2、以及与所述集尘罩6-2连通的烟雾净化组件6-1。其中烟雾净化组件6-1可采用市售的烟尘净化器,比如金属材料3D打印烟尘净化器或金属焊接烟雾净化器等。In some specific implementations, the smoke collection and purification device includes a dust collection hood 6-2 placed in the evaluation chamber, and a smoke purification component 6-1 communicated with the dust collection hood 6-2. Among them, the fume purification component 6-1 can be a commercially available fume purifier, such as a metal material 3D printing fume purifier or a metal welding fume purifier.
在一些具体的实施方式中,所述的灭火装置7包括惰性气体灭火组件与固体灭火组件两种。惰性气体灭火组件可以采用可实现对样品金属燃烧进行灭火的本领域常用的惰性气体灭火器,而固体灭火组件也采用本领域常用的D型固体灭火器。当金属燃烧至失控状态时,则可以开启灭火装置7,起到灭火作用。In some specific embodiments, the fire extinguishing device 7 includes two types of inert gas fire extinguishing components and solid fire extinguishing components. The inert gas fire extinguishing component can adopt an inert gas fire extinguisher commonly used in the field that can realize the burning of the sample metal, and the solid fire extinguishing component can also use a D-type solid fire extinguisher commonly used in the field. When the metal burns to an out-of-control state, the fire extinguishing device 7 can be opened to play a role in fire extinguishing.
同时,本发明还提供了一种金属燃烧性能评估系统的工作方法,包括以下步骤:Simultaneously, the present invention also provides a kind of working method of metal combustion performance evaluation system, comprises the following steps:
(1)将待测样品固定在样品工作台2上,并移动样品工作台2,使得待测样品位于点火装置前端的点火位置;(1) Fix the sample to be tested on the sample workbench 2, and move the sample workbench 2 so that the sample to be tested is located at the ignition position at the front end of the ignition device;
(2)打开环境模拟装置,将评估工作仓内的试验环境调控至目标环境;(2) Turn on the environment simulation device, and adjust the test environment in the evaluation cabin to the target environment;
(3)打开点火装置,加热待测样品并使得其燃烧,同步打开温度监测装置记录样品燃烧过程中的视频图像与温度场信息;(3) Turn on the ignition device, heat the sample to be tested and make it burn, and simultaneously turn on the temperature monitoring device to record the video image and temperature field information during the burning process of the sample;
(4)当待测样品开始燃烧并产生烟雾时,开启烟雾收集净化装置,吸收并处理所产生的烟雾;(4) When the sample to be tested starts to burn and generates smoke, turn on the smoke collection and purification device to absorb and process the generated smoke;
(5)燃烧试验结束后,控制处理装置1收集温度监控装置所反馈的视频图像与温度场信息,处理并评估。(5) After the combustion test is over, the control processing device 1 collects the video images and temperature field information fed back by the temperature monitoring device, processes and evaluates them.
以上各实施方式可以任一单独实施,也可以任意两两组合或更多的组合实施。Each of the above implementation manners can be implemented individually, or can be implemented in any combination of two or more.
下面结合具体实施例来对上述实施方式进行更详细的说明。The above implementation manner will be described in more detail below in conjunction with specific examples.
实施例1:Example 1:
为更好的模拟金属材料服役环境,对其燃烧性能进行评估分析等,本实施例提供了一种金属燃烧性能评估系统,其结构参见图1所示,包括:In order to better simulate the service environment of metal materials and evaluate and analyze their combustion performance, this embodiment provides a metal combustion performance evaluation system, whose structure is shown in Figure 1, including:
用于智能化控制燃烧试验进程和处理数据的控制处理装置1;A control and processing device 1 for intelligently controlling the combustion test process and processing data;
用于固定样品且空间位置可调的样品工作台2; Sample workbench 2 for fixing samples and adjustable spatial position;
罩住所述样品工作台2的评估工作仓;Cover the evaluation work chamber of the sample workbench 2;
用于控制样品燃烧时所处环境条件的环境模拟装置;An environmental simulation device used to control the environmental conditions of the sample when it is burned;
位于所述样品工作台2旁并正对所述样品工作台2上样品的点火装置;An ignition device located next to the sample workbench 2 and facing the sample on the sample workbench 2;
位于所述样品工作台2旁并用于记录视频图像与温度场变化的温度监测装置;A temperature monitoring device located next to the sample workbench 2 and used to record video images and changes in the temperature field;
位于所述样品工作台2旁并用于收集净化烟雾的烟雾收集净化装置;A smoke collection and purification device that is located next to the sample workbench 2 and is used to collect and purify smoke;
以及位于所述样品工作台2上方的灭火装置7。And a fire extinguishing device 7 located above the sample workbench 2 .
本实施例中,所述控制处理装置1分别连接所述样品工作台2、环境模拟装置、点火装置、温度监测装置、烟雾收集净化装置和灭火装置。控制处理装置1可以采用本领域常用的单片机等。通过控制处理装置1可以控制协调各装置的按序运行。In this embodiment, the control processing device 1 is respectively connected to the sample workbench 2, an environment simulation device, an ignition device, a temperature monitoring device, a smoke collection and purification device, and a fire extinguishing device. The control processing device 1 can adopt a single-chip microcomputer commonly used in the field and the like. The sequential operation of each device can be controlled and coordinated by controlling the processing device 1 .
本实施例中,样品工作台2可以经由外部驱动机构带动调整其在样品工作仓内的空间位置,以调整样品至最佳的点火距离以及点火高度。In this embodiment, the sample worktable 2 can be driven by an external driving mechanism to adjust its spatial position in the sample working chamber, so as to adjust the sample to an optimal ignition distance and ignition height.
本实施例中,所述的环境模拟装置包括分别用于调控样品燃烧时的气氛、压强、湿度、温度、氧气浓度、风速的气氛模拟组件、压强模拟组件、湿度模拟组件、温度模拟组件、氧气浓度模拟组件、风速模拟组件。每个模拟组件均可以分为对应的外接端3-1、输入端3-2与监测反馈端3-3,其中,外接端3-1主要为负责提供对应调控气氛等条件所需的物质条件或动力条件的外部设备,如氧气瓶、氮气瓶、真空泵、鼓风机、加湿器等,输入端 3-2则为负责对应气氛等环境条件所需要的物质传输端口,而监测反馈端3-3则可以为对气氛等环境因素进行检测的传感设备,如对应的温度传感器、湿度传感器、气压传感器等。In this embodiment, the environment simulating device includes an atmosphere simulating component, a pressure simulating component, a humidity simulating component, a temperature simulating component, an oxygen concentration simulating component, and a wind speed simulating component, which are respectively used to regulate the atmosphere, pressure, humidity, temperature, oxygen concentration, and wind speed when the sample is burned. Each analog component can be divided into corresponding external connection terminal 3-1, input terminal 3-2 and monitoring feedback terminal 3-3, wherein the external connection terminal 3-1 is mainly responsible for providing the material conditions or power conditions required for adjusting the atmosphere and other conditions, such as oxygen cylinders, nitrogen cylinders, vacuum pumps, blowers, humidifiers, etc.; sensor, humidity sensor, barometric pressure sensor, etc.
本实施例中,所述的点火装置包括燃料源4-1、以及连接所述燃料源4-1并正对所述样品工作台2上样品的点火源4-2。更进一步的,所述的燃料源4-1为乙炔、丙烷或煤油等。In this embodiment, the ignition device includes a fuel source 4 - 1 and an ignition source 4 - 2 connected to the fuel source 4 - 1 and facing the sample on the sample workbench 2 . Furthermore, the fuel source 4-1 is acetylene, propane or kerosene, etc.
本实施例中,所述的温度监测装置包括分别用于记录样品正面与背面燃烧情况的热成像仪,分别为朝向样品正面的热成像仪一5-1,以及朝向样品背面的热成像仪二5-2,利用热成像仪可以实时将信号传输至其所连接的控制处理装置1,实现实时观测与数据分析。所述的热成像仪固定安装在可移动承载台上,并由可移动承载台带动绕样品工作台2上的样品旋转,以调整热成像仪朝向样品的角度。In this embodiment, the temperature monitoring device includes a thermal imager for recording the burning conditions of the front and back of the sample, respectively, a thermal imager 1 5-1 facing the front of the sample, and a thermal imager 2 5-2 facing the back of the sample, and the thermal imager can transmit signals to the control processing device 1 connected thereto in real time to realize real-time observation and data analysis. The thermal imager is fixedly installed on the movable carrier, and driven by the movable carrier to rotate around the sample on the sample workbench 2, so as to adjust the angle of the thermal imager towards the sample.
本实施例中,所述的烟雾收集净化装置包括置于评估工作仓内的集尘罩6-2、以及与所述集尘罩6-2连通的烟雾净化组件6-1。其中烟雾净化组件6-1可采用市售的烟尘净化器,比如金属材料3D打印烟尘净化器或金属焊接烟雾净化器等。In this embodiment, the smoke collection and purification device includes a dust collection hood 6-2 placed in the evaluation chamber, and a smoke purification component 6-1 communicated with the dust collection hood 6-2. Among them, the fume purification component 6-1 can be a commercially available fume purifier, such as a metal material 3D printing fume purifier or a metal welding fume purifier.
本实施例中,所述的灭火装置7包括惰性气体灭火组件与固体灭火组件两种。惰性气体灭火组件可以采用可实现对样品金属燃烧进行灭火的本领域常用的惰性气体灭火器,而固体灭火组件也采用本领域常用的D型固体灭火器。当金属燃烧至失控状态时,则可以开启灭火装置7,起到灭火作用。In this embodiment, the fire extinguishing device 7 includes two types of inert gas fire extinguishing components and solid fire extinguishing components. The inert gas fire extinguishing component can adopt an inert gas fire extinguisher commonly used in the field that can realize the burning of the sample metal, and the solid fire extinguishing component can also use a D-type solid fire extinguisher commonly used in the field. When the metal burns to an out-of-control state, the fire extinguishing device 7 can be opened to play a role in fire extinguishing.
同时,本发明还提供了一种金属燃烧性能评估系统的工作方法,包括以下步骤:Simultaneously, the present invention also provides a kind of working method of metal combustion performance evaluation system, comprises the following steps:
(1)首先,将待测样品固定在样品工作台2上,并移动样品工作台2,使得待测样品位于点火装置前端的合适点火位置;(1) First, fix the sample to be tested on the sample workbench 2, and move the sample workbench 2 so that the sample to be tested is located at a suitable ignition position at the front end of the ignition device;
(2)打开环境模拟装置,将评估工作仓内的试验环境(包括温度、湿度、气氛、氧气浓度、风速等)调控至目标值,该目标值根据金属样品的实际服役环境所得;(2) Turn on the environmental simulation device, and adjust the test environment (including temperature, humidity, atmosphere, oxygen concentration, wind speed, etc.) in the evaluation chamber to the target value, which is obtained according to the actual service environment of the metal sample;
(3)打开点火装置,根据金属样品特性以及服役环境情况选择合适的燃料、点火功率,加热待测样品并使得其燃烧,同步打开温度监测装置记录样品燃烧过程中的视频图像与温度场信息;(3) Turn on the ignition device, select the appropriate fuel and ignition power according to the characteristics of the metal sample and the service environment, heat the sample to be tested and make it burn, and simultaneously turn on the temperature monitoring device to record the video image and temperature field information during the sample combustion process;
(4)当待测样品开始燃烧并产生烟雾时,开启烟雾收集净化装置,集尘罩6-2开始工作并将烟雾吸收至烟雾净化组件6-1中,净化处理至达标后再排放于大气中;(4) When the sample to be tested starts to burn and generates smoke, the smoke collection and purification device is turned on, the dust collection cover 6-2 starts to work and the smoke is absorbed into the smoke purification component 6-1, and then discharged into the atmosphere after the purification treatment reaches the standard;
(5)当燃烧过程中存在危害人身安全或仪器安全的情况时,通过控制处理装置1打开灭火装置7,并根据火势选择气体灭火还是固体灭火,达到保护人身安全和仪器安全的目的;(5) When there is a situation endangering personal safety or instrument safety in the combustion process, the fire extinguishing device 7 is opened by controlling the processing device 1, and gas fire extinguishing or solid fire extinguishing is selected according to the fire intensity, so as to achieve the purpose of protecting personal safety and instrument safety;
(6)燃烧试验结束后,控制处理装置1收集温度监控装置所反馈的视频图像与温度场信息,处理并评估合金点燃及燃烧特性。此处评估过程为本领域常用技术手段,如根据燃烧视频图像得到金属样品的点燃时间、持续燃烧时间等,基于温度场信息得到金属样品的燃点等,从而实现评估。(6) After the combustion test is over, the control processing device 1 collects video images and temperature field information fed back by the temperature monitoring device, processes and evaluates the ignition and combustion characteristics of the alloy. The evaluation process here is a common technical means in the field, such as obtaining the ignition time and continuous burning time of the metal sample based on the combustion video image, and obtaining the ignition point of the metal sample based on the temperature field information, so as to realize the evaluation.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above descriptions of the embodiments are for those of ordinary skill in the art to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the present invention is not limited to the above-mentioned embodiments. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.
Claims (10)
- 一种金属燃烧性能评估系统,其特征在于,包括:A metal combustion performance evaluation system is characterized in that it includes:用于智能化控制燃烧试验进程和处理数据的控制处理装置;A control and processing device for intelligently controlling the combustion test process and processing data;用于固定样品且空间位置可调的样品工作台;Sample workbench for fixed sample and adjustable spatial position;罩住所述样品工作台的评估工作仓;an evaluation chamber covering the sample workbench;用于控制样品燃烧时所处环境条件的环境模拟装置;An environmental simulation device used to control the environmental conditions of the sample when it is burned;位于所述样品工作台旁并正对所述样品工作台上样品的点火装置;an ignition device positioned next to the sample workbench and directly facing the sample on the sample workbench;位于所述样品工作台旁并用于记录视频图像与温度场变化的温度监测装置;A temperature monitoring device positioned next to the sample workbench and used to record video images and changes in the temperature field;位于所述样品工作台旁并用于收集净化烟雾的烟雾收集净化装置;A smoke collection and purification device that is located next to the sample workbench and is used to collect and purify smoke;以及位于所述样品工作台上方并用于灭火的灭火装置。and a fire extinguishing device positioned above the sample workbench for extinguishing fire.
- 根据权利要求1所述的一种金属燃烧性能评估系统,其特征在于,所述控制处理装置分别连接并对样品工作台、环境模拟装置、点火装置、温度监测装置、烟雾收集净化装置和灭火装置进行控制,从而实现整个燃烧性能评估过程的数字化控制以及快速分析。A metal combustion performance evaluation system according to claim 1, wherein the control processing device is respectively connected to and controls the sample workbench, environment simulation device, ignition device, temperature monitoring device, smoke collection and purification device and fire extinguishing device, thereby realizing digital control and rapid analysis of the entire combustion performance evaluation process.
- 根据权利要求1所述的一种金属燃烧性能评估系统,其特征在于,所述的环境模拟装置包括分别用于调控样品燃烧时的气氛、压强、湿度、温度、氧气浓度和/或风速的气氛模拟组件、压强模拟组件、湿度模拟组件、温度模拟组件、氧气浓度模拟组件和/或风速模拟组件。A metal combustion performance evaluation system according to claim 1, wherein the environment simulation device comprises an atmosphere simulation component, a pressure simulation component, a humidity simulation component, a temperature simulation component, an oxygen concentration simulation component and/or a wind speed simulation component respectively used to regulate the atmosphere, pressure, humidity, temperature, oxygen concentration and/or wind speed when the sample is burned.
- 根据权利要求1所述的一种金属燃烧性能评估系统,其特征在于,所述的点火装置包括燃料源、以及连接所述燃料源并正对所述样品工作台上样品的点火源。The metal combustion performance evaluation system according to claim 1, wherein the ignition device includes a fuel source, and an ignition source connected to the fuel source and facing the sample on the sample workbench.
- 根据权利要求4所述的一种金属燃烧性能评估系统,其特征在于,所述的燃料源为乙炔、丙烷或煤油。A metal combustion performance evaluation system according to claim 4, characterized in that said fuel source is acetylene, propane or kerosene.
- 根据权利要求1所述的一种金属燃烧性能评估系统,其特征在于,所述的温度监测装置包括分别用于记录样品正面与背面燃烧情况的热成像仪。The metal combustion performance evaluation system according to claim 1, wherein the temperature monitoring device includes a thermal imager for respectively recording the combustion conditions of the front and back of the sample.
- 根据权利要求6所述的一种金属燃烧性能评估系统,其特征在于,所述的热成像仪固定安装在可移动承载台上,并由可移动承载台带动绕样品工作台上的样品旋转,以调整热成像仪朝向样品的角度。A metal combustion performance evaluation system according to claim 6, wherein the thermal imager is fixedly mounted on a movable carrier, and driven by the movable carrier to rotate around the sample on the sample workbench to adjust the angle of the thermal imager toward the sample.
- 根据权利要求1所述的一种金属燃烧性能评估系统,其特征在于,所述的烟雾收集净化装置包括置于评估工作仓内的集尘罩、以及与所述集尘罩连通的烟雾净化组件。The metal combustion performance evaluation system according to claim 1, wherein the smoke collection and purification device includes a dust collection hood placed in the evaluation work chamber, and a smoke purification component communicated with the dust collection hood.
- 根据权利要求1所述的一种金属燃烧性能评估系统,其特征在于,所述的灭火装置包括惰性气体灭火组件与固体灭火组件两种。The metal combustion performance evaluation system according to claim 1, wherein the fire extinguishing device includes two types of inert gas fire extinguishing components and solid fire extinguishing components.
- 如权利要求1-9任一所述的一种金属燃烧性能评估系统的工作方法,其特征在于,包括以下步骤:The working method of a metal combustion performance evaluation system according to any one of claims 1-9, comprising the following steps:(1)将待测样品固定在样品工作台上,并移动样品工作台,使得待测样品位于点火装置前端的点火位置;(1) Fix the sample to be tested on the sample worktable, and move the sample workbench so that the sample to be tested is located at the ignition position at the front end of the ignition device;(2)打开环境模拟装置,将评估工作仓内的试验环境调控至目标环境;(2) Turn on the environment simulation device, and adjust the test environment in the evaluation cabin to the target environment;(3)打开点火装置,加热待测样品并使得其燃烧,同步打开温度监测装置记录样品燃烧过程中的视频图像与温度场信息;(3) Turn on the ignition device, heat the sample to be tested and make it burn, and simultaneously turn on the temperature monitoring device to record the video image and temperature field information during the burning process of the sample;(4)当待测样品开始燃烧并产生烟雾时,开启烟雾收集净化装置,吸收并处理所产生的烟雾;(4) When the sample to be tested starts to burn and generates smoke, turn on the smoke collection and purification device to absorb and process the generated smoke;(5)燃烧试验结束后,控制处理装置收集温度监控装置所反馈的视频图像与温度场信息,处理并评估,即完成。(5) After the combustion test is over, the control processing device collects the video images and temperature field information fed back by the temperature monitoring device, processes and evaluates, and the process is completed.
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