WO2023130568A1 - 用于钻机的加压结构及钻机 - Google Patents

用于钻机的加压结构及钻机 Download PDF

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Publication number
WO2023130568A1
WO2023130568A1 PCT/CN2022/080588 CN2022080588W WO2023130568A1 WO 2023130568 A1 WO2023130568 A1 WO 2023130568A1 CN 2022080588 W CN2022080588 W CN 2022080588W WO 2023130568 A1 WO2023130568 A1 WO 2023130568A1
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Prior art keywords
mast
pulley
main
auxiliary
drilling rig
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PCT/CN2022/080588
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English (en)
French (fr)
Inventor
刘畅
王浩
张世平
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北京三一智造科技有限公司
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Publication of WO2023130568A1 publication Critical patent/WO2023130568A1/zh

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/08Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
    • E21B19/084Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods with flexible drawing means, e.g. cables

Definitions

  • the present application relates to the technical field of engineering machinery, in particular to a pressurized structure for a drilling rig and the drilling rig.
  • Drilling rigs are widely used in prospecting, railways, highways, bridges, water conservancy and hydropower, tunnels, wells, anchor rods, small-diameter diamond core rope core drilling, industrial and civil construction, engineering geological exploration, ground source thermal drilling, coalbed methane drilling, Drilling of outburst prevention drilling rigs, etc.
  • the present application provides a pressurization structure for a drilling rig and the drilling rig, which are used to solve the defects of high cost and large limitations of the pressurization structure in the prior art.
  • the present application provides a drilling rig, which includes: a mast, a power head slidably connected to the mast, and a pressurizing structure for driving the power head;
  • the pressurized structure includes: a first pulley, a second pulley, a main hoist, an auxiliary hoist, a main hoist wire rope and an auxiliary hoist wire rope; wherein,
  • the first pulley is arranged on the top of the mast, the main hoist includes a main hoist drum located on one side of the mast, and the main hoist wire rope is along a direction away from the main hoist drum connected to the power head after passing through the first pulley;
  • the second pulley is arranged at the bottom of the mast, the auxiliary hoisting includes an auxiliary hoisting drum arranged on the side of the mast, and the auxiliary hoisting steel wire rope is along a direction away from the auxiliary hoisting drum After bypassing the second pulley, it is connected with the power head.
  • the pressurizing structure further includes a third pulley, and along the direction away from the auxiliary hoisting drum, the auxiliary hoisting steel wire rope is set to go around the third pulley and then wind on the second pulley; wherein, the third pulley is arranged on the mast at a height position between the first pulley and the second pulley.
  • the mast includes a main mast and an upper mast installed above the main mast, and the first pulley and the third pulley are installed on the upper mast.
  • the mast includes a main mast and an upper mast installed above the main mast, and the first pulley is installed on the upper mast.
  • the mast further includes: an extended lower mast, the extended lower mast is arranged at the bottom of the main mast, and the second pulley is arranged on the extended lower mast.
  • both the main winch and the auxiliary winch are provided with floating valves for controlling hydraulic pressure, so that the main winch can be rolled up when the auxiliary winch drum is wound up.
  • the cylinder is unwound synchronously, and when the main hoisting drum is rewound, the auxiliary hoisting drum can be unwound synchronously.
  • the drilling rig further includes a drill rod for connecting to the power head, and the drill rod is an anchor rod, a prestressed anchor cable or a swirl nozzle.
  • the drilling rig further includes a drilling rig body, the mast is installed on the drilling rig body, and the drilling rig body adopts a crawler-type traveling chassis.
  • the drilling rig also includes a pressurized oil cylinder; the fixed end of the pressurized oil cylinder is connected to the mast, and the telescopic end is connected to the power head, and the power head is connected to the pressurized Driven by the oil cylinder, it can slide and move along the length direction of the mast.
  • the present application also provides a pressurization structure for a drilling rig, the drilling rig includes a mast and a power head slidably installed on the mast, the pressurization structure includes: a main hoist, an auxiliary hoist, a main hoist a steel wire rope, a secondary hoisting wire rope, a first pulley for mounting on the top of the mast, and a second pulley for mounting on the mast and below the power head;
  • the main hoisting drum includes a main hoisting drum installed on the side of the mast, the main hoisting wire rope is set to be wound on the main hoisting drum, and along the The direction of the reel can be connected to the power head after bypassing the first pulley;
  • the auxiliary hoisting includes an auxiliary hoisting drum for It is on the auxiliary hoisting drum and can be connected to the power head after bypassing the second pulley in a direction away from the auxiliary hoisting drum.
  • the pressurization structure further includes a third pulley for being installed on the mast and above the second pulley, along the direction away from the auxiliary hoisting drum , the auxiliary winch wire rope is set to go around the third pulley and then wind on the second pulley.
  • the third pulley is arranged to be installed at a position lower than the first pulley.
  • the main hoist and the auxiliary hoist respectively include floating valves for controlling hydraulic pressure, so that the main hoist can be rolled up when the auxiliary hoist drum is wound up.
  • the drum is unwound synchronously, and the auxiliary hoisting drum can be unwound synchronously when the main hoisting drum is rewinding.
  • the pressurizing structure provided on the drilling rig provided by the application has simple structure and low cost. Moreover, the pressurized structure provided by the present application has few restrictions, and the power head can be raised to a higher position of the mast, so that the drilling rig is widely used and is suitable for the construction of various construction methods, for example, CFA, bolt, prestressed anchor can be carried out Cable, high-pressure rotary spraying and other construction methods.
  • the main hoisting wire rope and the auxiliary hoisting wire rope in the pressurized structure do not pass through the inside of the mast, so the problem of low life of the wire rope caused by the wear of the inner structure of the wire rope and the mast can be avoided.
  • Fig. 1 is a structural schematic diagram of a pressurized structure for a drilling rig provided by an embodiment of the present application
  • Fig. 2 is a schematic structural view of a drilling rig provided in an embodiment of the present application
  • Fig. 3 is a structural schematic diagram of a drilling rig with a pressurized oil cylinder provided by an embodiment of the present application;
  • 1 mast; 2: power head; 3: upper mast; 4: first pulley; 5: main hoisting drum; 6: main hoisting wire rope; 7: second pulley; 8: auxiliary hoisting drum; 9 : auxiliary winch wire rope; 10: third pulley; 11: extended lower mast; 12: drill pipe; 13: drilling rig body; 14: pressurized oil cylinder.
  • the present application provides a pressurization structure for a drilling rig
  • the drilling rig includes a mast 1 and a power head 2 slidably mounted on the mast 1, as shown in Figure 1 (refer to Figure 2)
  • the pressurization structure includes: Main hoist, auxiliary hoist, main hoist wire rope 6, auxiliary hoist wire rope 9, the first pulley 4 for being installed on the top of the mast 1 and the second pulley for being installed on the mast 1 and below the power head 2 Pulley 7;
  • the main hoisting includes a main hoisting drum 5 arranged on the side of the mast 1, the main hoisting wire rope 6 is set to be wound on the main hoisting drum 5, and along the direction away from the main hoisting drum
  • the direction of 5 can be connected to the power head 2 after bypassing the first pulley 4;
  • the auxiliary hoist includes an auxiliary hoist reel 8 for being arranged on the side of the mast 1, and the auxiliary hoist wire rope 9 is set to be wound around the auxiliary hoist on the reel 8, and can be connected to the power head 2 after going around the second pulley 7 along the direction away from the auxiliary hoisting reel 8.
  • the main hoisting drum 5 and the auxiliary hoisting drum 8 being arranged on the side of the mast 1 means that they are located at the periphery of the mast 1, not just the left and right sides, but also the front side or the rear side.
  • the pressurized structure provided by this application can exert downward pressure on the power head 2 by controlling the auxiliary hoisting drum 8 to rewind the auxiliary hoisting wire rope 9 , while controlling the main hoisting drum 5 to rewind the main hoisting wire rope 6 Power head 2 can be lifted upwards.
  • the pressurizing structure further includes a third pulley 10 for being installed on the mast 1 and above the second pulley 7, along the direction away from the auxiliary hoisting drum 8, the auxiliary hoisting wire rope 9 is arranged For going around the third pulley 10 from above and then winding down on the second pulley 7 again.
  • the third pulley 10 is arranged to be installed at a position lower than the first pulley 4 . Like this, can avoid main hoisting wire rope 6 and secondary hoisting wire rope 9 to produce entanglement.
  • the main hoisting drum and the auxiliary hoisting drum respectively include floating valves for controlling the hydraulic pressure, so that the main hoisting drum 5 can be unwound synchronously when the auxiliary hoisting drum 8 is rewinding.
  • the auxiliary hoisting drum 8 can be unwound synchronously.
  • the pressurization structure may also include a float switch to control the float valve. It is possible for those skilled in the art to control the hydraulic pressure through a floating valve in the hydraulic system so that when one reel rotates for rewinding, the other reel is in a floating state to follow the synchronous unwinding, and will not be described in detail here.
  • the rotation of the main hoisting drum 5 and the auxiliary hoisting drum 8 is not limited to the way controlled by a hydraulic system, and in other embodiments, a motor can also be used to control the main hoisting drum 5 and the auxiliary hoisting drum 5 .
  • the hoisting drum 8 rotates.
  • the main hoisting drum 5 can be synchronously unwound when the auxiliary hoisting drum 8 is rewound by controlling the motor, and when the main hoisting drum 5 is rewound.
  • Auxiliary winch drum 8 unwinds synchronously.
  • the pressurized structure provided by the application has the advantages of simple structure, convenience and flexibility, can be used for multi-method drilling rigs, and is suitable for various construction methods.
  • the present application also provides a drilling rig, as shown in FIG. 1 and FIG. 2 , the drilling rig includes: a mast 1 , a power head 2 slidably connected to the mast 1 , and a pressurizing structure for driving the power head 2 .
  • the pressurized structure includes: a first pulley 4 , a second pulley 7 , a main hoist, an auxiliary hoist, a main hoist wire rope 6 and an auxiliary hoist wire rope 9 .
  • the first pulley 4 is arranged on the top of the mast 1, the main hoisting includes a main hoisting drum 5 located on one side of the mast 1, and the main hoisting wire rope 6 is along a direction away from the main hoisting drum 5.
  • the first pulley 4 After winding through the first pulley 4, it is connected with the power head 2;
  • the second pulley 7 is arranged at the bottom of the mast 1, and the auxiliary hoisting includes an auxiliary hoisting drum 8 arranged on the side of the mast 1; the auxiliary hoisting wire rope 9 is along the The direction away from the auxiliary hoisting drum 8 bypasses the second pulley 7 and is connected with the power head 2 .
  • the pressurization structure adopted by the drilling rig provided by this application has a simple structure, which can effectively reduce the cost compared with the hoisting pressurization mechanism in the prior art, and the pressurization structure has few restrictions.
  • This pressurization structure on the drilling rig can The power head 2 is raised to a higher position of the mast 1, so that the drilling rig is widely used and is suitable for the construction of various construction methods, for example, construction methods such as CFA, anchor rod, prestressed anchor cable, and high-pressure jet spraying can be carried out.
  • the main hoisting wire rope 6 and the auxiliary hoisting wire rope 9 do not pass through the inside of the mast 1, so the wire rope and the inner structure of the mast 1 can be avoided.
  • a drilling rig provided by an embodiment of the present application is described below with reference to FIGS. 1-2 .
  • the power head 2 is slidably arranged on the mast 1.
  • the mast 1 includes: a main mast and an upper mast 3 installed above the main mast.
  • the upper mast 3 is arranged on the top of the mast 1 for installing a The pulley frame;
  • the first pulley 4 is arranged on the top of the upper mast 3;
  • the main hoist drum 5 is located on one side of the mast 1, and is used to provide power to the main hoist wire rope 6;
  • the main hoist wire rope 6 is wound on the main hoist drum 5, and one end of the main hoisting wire rope 6 is connected to the main hoisting drum 5, and the other end is connected to the top of the power head 2 around the top of the first pulley 4;
  • the second pulley 7 is arranged at the bottom of the mast 1;
  • the auxiliary hoisting drum 8 is arranged on the side of the mast 1;
  • the auxiliary hoisting wire rope 9 is wound on the auxiliary hoisting drum 8, and one end is connected with the auxiliary hoisting
  • the main hoisting wire rope 6 starts from the main hoisting drum 5 , goes upward on the outside of the mast 1 , and is connected to the lifting lug on the top of the power head 2 through the first pulley 4 .
  • the auxiliary hoisting wire rope 9 starts from the auxiliary hoisting drum 8, goes upwards on the outside of the mast 1, uses the auxiliary hoisting drum 8 to wind around the mast 1, reaches the other side of the mast 1, and then passes down through the bottom of the mast 1.
  • the second pulley 7 is connected with the bottom of the power head 2 .
  • the wire rope in the wire rope pressurization system needs to be kept in a tensioned state.
  • the traditional wire rope pressurization uses a tension cylinder to tension the wire rope. This application does not need to increase the configuration of the tension cylinder.
  • control the main hoisting drum 5 It rotates synchronously with the auxiliary hoisting drum 8 (that is, when the main hoisting drum 5 is rewinding, the auxiliary hoisting drum 8 is unwinding synchronously, and when the auxiliary hoisting drum 8 is rewinding, the main hoisting drum 5 is unwinding synchronously)
  • the motor of one of them can be made to work, and the motor of the other can not work, and the wire rope tightening of the wire rope pressurization system can be completed by making the other one follow the rotation of the one.
  • the pressing structure may further include a third pulley 10, which is arranged on the mast 1 at a height position between the first pulley 4 and the second pulley 7, along the In the direction of the hoisting drum 8, the auxiliary hoisting wire rope 9 winds around the top of the third pulley 10 and then the bottom of the second pulley 7 and connects with the bottom of the power head 2, which can ensure the rope output of the auxiliary hoisting drum 8 Angle and rope entry angle prevent the winding of the auxiliary hoisting wire rope 9.
  • auxiliary hoisting drum 8 when the space distance from the auxiliary hoisting drum 8 to the second pulley 7 is long enough to ensure the rope exit angle and the rope entry angle of the auxiliary hoisting drum 8, there is no need to add the third pulley 10, and the auxiliary winding
  • the hoisting wire rope 9 can be connected directly from the auxiliary hoisting drum 8 to the second pulley 7 .
  • the main hoisting drum 5 and the auxiliary hoisting drum 8 can be interchanged according to different arrangements.
  • the height of the third pulley 10 is set lower than the height of the first pulley 4, which can ensure that the main hoisting wire rope 6 and the auxiliary hoisting wire rope 9 do not interfere with each other during the working process.
  • the third pulley 10 can be installed on the upper mast 3 at the top of the mast 1, that is, the first pulley 4 and the third pulley 10 are all installed on the upper mast 3, so that the first pulley 4 and the third pulley 10 can be installed together when the upper mast 3 is removed.
  • the pulley 4 and the third pulley 10 are disassembled together.
  • the mast 1 further includes: an extended lower mast 11 , the extended lower mast 11 is arranged at the bottom of the main mast of the mast 1 , and the second pulley 7 is arranged on the extended lower mast 11 .
  • the existing main hoist drum 5 and auxiliary hoist drum 8 of the rotary excavation method are used to complete the wire rope pressurization system to realize the pressurization, lowering and lifting of the power head.
  • the oil cylinder pressurization system and the above-mentioned steel wire rope pressurization structure can be switched.
  • When switching to pressurization by the oil cylinder pressurization system remove the upper mast 3 and lengthen the lower mast 11, and install the fixed end of the pressurized oil cylinder on the mast 1. And the telescoping end is connected to the power head 2, so that the power head 2 can be pressurized through the pressurized oil cylinder.
  • the pressurized oil cylinder is disassembled, and the upper mast 3 and the lengthened lower mast 11 are loaded onto the main mast of the mast 1, and the main mast is built.
  • the wire rope pressurization structure can be used for pressurization, and the switching between the two pressurization methods is simple and convenient.
  • the main hoist drum 5 and the auxiliary hoist drum 8 need to be synchronized in the wire rope pressurization system to prevent pressurization failure.
  • Floating valves are installed on the main hoist and the auxiliary hoist. Used to control hydraulics and set float switches in pressurized operating systems.
  • the auxiliary hoisting motor works, and when the auxiliary hoisting drum 8 rotates and rewinds the auxiliary hoisting wire rope 9, the main hoisting drum 5 adopts a floating state, and as the auxiliary hoisting drum 8 The action synchronously releases the rope.
  • the main hoist motor works, the main hoist drum 5 rewinds the main hoist wire rope 6, and the auxiliary hoist drum 8 adopts a floating state, and the rope is released with the action of the main hoist drum 5 , can avoid twisting the wire rope.
  • the main hoisting wire rope 6 and the auxiliary hoisting wire rope 9 are routed on the outside of the mast 1, which solves the problem that the wire rope needs to pass through the inside of the mast in the prior art, which is easy to wear and tear with the structure inside the mast.
  • the problem of wire rope life is the reason for which the wire rope needs to pass through the inside of the mast in the prior art, which is easy to wear and tear with the structure inside the mast.
  • the drilling rig adopts the steel wire rope pressurized structure provided by this application, and there are mainly the following three working conditions, refer to Figure 2:
  • Pressurized working condition when the drill pipe 12 is in contact with the formation, the power head 2 is connected to the drill pipe 12, the auxiliary winch motor works, the auxiliary winch drum 8 rewinds the auxiliary hoist wire rope 9, and the main winch drum 5 adopts In the floating state, the rope is unwound along with the action of the auxiliary winch drum 8, that is, synchronous unwinding.
  • the power head 2 transmits the pressurizing force to the drill pipe 12 under the pulling force of the auxiliary winch wire rope 9 to complete the pressurization.
  • Lifting working condition After the construction is completed, the power head 2 needs to be lifted. During the lifting process, the main hoist motor works, and the main hoist drum 5 rewinds the main hoist wire rope 6; the auxiliary hoist drum 8 adopts In the floating state, the rope is released along with the action of the main hoisting drum 5; the power head 2 moves upward along the slide rail of the mast 1.
  • FIG. 1 Another embodiment of the present application also discloses a drilling machine, including a drilling machine body 13, a mast 1, a drill pipe 12, a power head 2 and the above-mentioned pressurization structure, the mast 1 is arranged on the drilling machine body 13, and the pressurization structure is set On the mast 1, it is used to pressurize the power head 2, and the drill pipe 12 is connected to the power head 2.
  • the drilling rig provided in this embodiment utilizes the existing main hoist and auxiliary hoist of the drilling rig to realize lifting, lowering and pressurization of the power head 2 by adding the second pulley 7, the third pulley 10 and the first pulley 4.
  • the drill pipe 12 is an anchor rod, a prestressed anchor cable or a rotary nozzle, which can be selected according to actual working conditions.
  • Drilling rig body 13 adopts crawler type walking chassis.
  • the embodiment of the present application also discloses a drilling rig, as shown in Figure 3, including a drilling rig body 13, a mast 1, and a power head 2, and also includes the above-mentioned pressurization structure and pressurization cylinder 14, that is, the above-mentioned pressurization
  • the structure can be used in conjunction with the pressurized cylinder 14 of the hydraulic system, or can be used alone, and can be switched according to different working conditions.
  • the pressurized cylinder 13 is used to pressurize the power head 2
  • the fixed end of the pressurized cylinder 14 is connected to the mast 1, Its telescoping end is connected with the power head 2, and the power head 2 can slide and move along the length direction of the mast 1 under the drive of the pressurized oil cylinder 14.
  • the pressurization cylinder 14 When switching to the pressurization structure provided by the present application for pressurization, the pressurization cylinder 14 can be disassembled.
  • the pressurized oil cylinder 14 and the pressurized structure provided by the present application reference may be made to the above description.

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Abstract

公开了一种用于钻机的加压结构及钻机。钻机包括:桅杆(1)、可滑动地连接于桅杆的动力头(2)以及用于驱动动力头的加压结构;加压结构包括:第一滑轮(4)、第二滑轮(7)、主卷扬、副卷扬、主卷扬钢丝绳(6)和副卷扬钢丝绳(9);第一滑轮设置于桅杆的顶部,主卷扬包括位于桅杆的一侧的主卷扬卷筒(5),主卷扬钢丝绳沿远离主卷扬卷筒的方向绕经第一滑轮后与动力头连接;第二滑轮设置于桅杆上且在动力头下方的位置,副卷扬包括设置在桅杆的侧面的副卷扬卷筒(8),副卷扬钢丝绳沿远离副卷扬卷筒的方向绕过第二滑轮后与动力头连接。该钻机上设置的加压结构,结构简单,成本低,能够避免钢丝绳磨损,而且可以实现多工法施工。

Description

用于钻机的加压结构及钻机 技术领域
本申请涉及工程机械技术领域,尤其涉及一种用于钻机的加压结构及钻机。
背景技术
钻机,广泛应用于探矿、铁路、公路、桥梁、水利水电、隧道、水井、锚杆、小口径金刚石岩心绳索取芯钻探、工民建、工程地质勘探、地源热钻孔、煤层气钻探、防突钻机等的钻进。
现有技术中的钻机加压结构通常具有两种,一种为钢丝绳加压,一种为油缸加压,普通的钢丝绳加压由卷扬加压实现,需要单独配置加压卷扬,成本高、限制大;而且钢丝绳加压需要张紧油缸以及动滑轮,成本较高;同时,钢丝绳需要从桅杆内部穿过,容易与桅杆内部的结构磨损,降低钢丝绳的使用寿命。
发明内容
本申请提供一种用于钻机的加压结构及钻机,用以解决现有技术中加压结构成本较高、限制大的缺陷。
本申请提供一种钻机,所述钻机包括:桅杆、可滑动地连接于所述桅杆的动力头以及用于驱动所述动力头的加压结构;
所述加压结构包括:第一滑轮、第二滑轮、主卷扬、副卷扬、主卷扬钢丝绳和副卷扬钢丝绳;其中,
所述第一滑轮设置于所述桅杆的顶部,所述主卷扬包括位于所述桅杆的一侧的主卷扬卷筒,所述主卷扬钢丝绳沿远离所述主卷扬卷筒的方向绕经所述第一滑轮后与所述动力头连接;
所述第二滑轮设置于所述桅杆的底部,所述副卷扬包括设置在所述桅杆的侧面的副卷扬卷筒,所述副卷扬钢丝绳沿远离所述副卷扬卷筒的方向绕过所述第二滑轮后与所述动力头连接。
根据本申请提供的一种钻机,所述加压结构还包括第三滑轮,沿远离所述 副卷扬卷筒的方向,所述副卷扬钢丝绳设置为绕过所述第三滑轮后再绕在所述第二滑轮上;其中,所述第三滑轮设置在所述桅杆上且在所述第一滑轮和所述第二滑轮之间的高度位置上。
根据本申请提供的一种钻机,所述桅杆包括主桅杆和安装在所述主桅杆上方的上桅杆,所述第一滑轮和所述第三滑轮安装在所述上桅杆上。
根据本申请提供的一种钻机,所述桅杆包括主桅杆和安装在所述主桅杆上方的上桅杆,所述第一滑轮安装在所述上桅杆上。
根据本申请提供的一种钻机,所述桅杆还包括:加长下桅杆,所述加长下桅杆设置于所述主桅杆的底部,且所述第二滑轮设置于所述加长下桅杆上。
根据本申请提供的一种钻机,所述主卷扬和所述副卷扬均设置有用于控制液压的浮动阀,以在所述副卷扬卷筒收卷时能够使得所述主卷扬卷筒同步放卷,在所述主卷扬卷筒收卷时能够使得所述副卷扬卷筒同步放卷。
根据本申请提供的一种钻机,所述钻机还包括用于连接于所述动力头的钻杆,所述钻杆为锚杆、预应力锚索或旋喷管。
根据本申请提供的一种钻机,所述钻机还包括钻机本体,所述桅杆安装在所述钻机本体上,所述钻机本体采用履带式行走底盘。
根据本申请提供的一种钻机,所述钻机还包括加压油缸;所述加压油缸的固定端与所述桅杆连接、伸缩端与所述动力头连接,所述动力头在所述加压油缸的驱动下能够沿所述桅杆的长度方向滑动移动。
本申请还提供一种用于钻机的加压结构,所述钻机包括桅杆及可滑动地安装于所述桅杆的动力头,所述加压结构包括:主卷扬、副卷扬、主卷扬钢丝绳、副卷扬钢丝绳、用于安装在所述桅杆的顶部的第一滑轮以及用于安装在所述桅杆上且在所述动力头下方的第二滑轮;
其中,所述主卷扬包括用于安装在所述桅杆侧面的主卷扬卷筒,所述主卷扬钢丝绳设置为绕在所述主卷扬卷筒上,且沿远离所述主卷扬卷筒的方向绕过所述第一滑轮后能连接于所述动力头;所述副卷扬包括用于安装在所述桅杆侧 面的副卷扬卷筒,所述副卷扬钢丝绳设置为绕在所述副卷扬卷筒上,且沿远离所述副卷扬卷筒的方向绕过所述第二滑轮后能连接于所述动力头。
根据本申请提供的一种加压结构,所述加压结构还包括用于安装在所述桅杆上且在所述第二滑轮上方的第三滑轮,沿远离所述副卷扬卷筒的方向,所述副卷扬钢丝绳设置为绕过所述第三滑轮后再绕在所述第二滑轮上。
根据本申请提供的一种加压结构,所述第三滑轮设置为安装在低于所述第一滑轮的位置。
根据本申请提供的一种加压结构,所述主卷扬和副卷扬分别包括用于控制液压的浮动阀,以在所述副卷扬卷筒收卷时能够使得所述主卷扬卷筒同步放卷,而在所述主卷扬卷筒收卷时能够使得所述副卷扬卷筒同步放卷。
本申请提供的钻机上所设置的加压结构,结构简单,成本低。而且本申请提供的加压结构,限制少,可以将动力头升高到桅杆的较高位置,从而钻机应用广泛,适合于多种工法的施工,例如,可以进行CFA、锚杆、预应力锚索、高压旋喷等工法的施工。另外,加压结构中的主卷扬钢丝绳和副卷扬钢丝绳并不经过桅杆的内部,因此可以避免钢丝绳与桅杆的内部结构磨损所导致的钢丝绳寿命低的问题。
附图说明
为了更清楚地说明本申请或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本申请的一个实施方式提供的用于钻机的加压结构的结构示意图;
图2是本申请的一个实施方式提供的钻机的结构示意图;
图3是本申请的一个实施方式提供的带有加压油缸的钻机的结构示意图;
附图标记:
1:桅杆;2:动力头;3:上桅杆;4:第一滑轮;5:主卷扬卷筒;6:主 卷扬钢丝绳;7:第二滑轮;8:副卷扬卷筒;9:副卷扬钢丝绳;10:第三滑轮;11:加长下桅杆;12:钻杆;13:钻机本体;14:加压油缸。
具体实施方式
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请中的附图,对本申请中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
本申请提供一种用于钻机的加压结构,所述钻机包括桅杆1及可滑动地安装于桅杆1的动力头2,如图1(参考图2)所示,所述加压结构包括:主卷扬、副卷扬、主卷扬钢丝绳6、副卷扬钢丝绳9、用于安装在桅杆1的顶部的第一滑轮4以及用于安装在桅杆1上且在动力头2下方的第二滑轮7;
其中,所述主卷扬包括用于设置在桅杆1侧面的主卷扬卷筒5,所述主卷扬钢丝绳6设置为绕在主卷扬卷筒5上,且沿远离主卷扬卷筒5的方向绕过第一滑轮4后能连接于动力头2;所述副卷扬包括用于设置在桅杆1侧面的副卷扬卷筒8,副卷扬钢丝绳9设置为绕在副卷扬卷筒8上,且沿远离副卷扬卷筒8的方向绕过第二滑轮7后能连接于动力头2。其中,主卷扬卷筒5和副卷扬卷筒8设置在桅杆1的侧面是指位于桅杆1的外围,并不仅仅是左右两侧,还可以是前侧或后侧。
本申请提供的加压结构,通过控制副卷扬卷筒8收卷副卷扬钢丝绳9能够对动力头2施加向下的压力,而在控制主卷扬卷筒5收卷主卷扬钢丝绳6能够向上提升动力头2。
在一个实施方式中,所述加压结构还包括用于安装在桅杆1上且在第二滑轮7上方的第三滑轮10,沿远离副卷扬卷筒8的方向,副卷扬钢丝绳9设置为从上方绕过第三滑轮10后再向下绕在第二滑轮7上。
可选地,第三滑轮10设置为安装在低于第一滑轮4的位置。这样,可以避 免主卷扬钢丝绳6和副卷扬钢丝绳9产生缠绕。
在一个实施方式中,所述主卷扬和副卷扬分别包括用于控制液压的浮动阀,以在副卷扬卷筒8收卷时能够使得主卷扬卷筒5同步放卷,而在主卷扬卷筒5收卷时能够使得副卷扬卷筒8同步放卷。所述加压结构还可以包括控制浮动阀的浮动开关。其中在液压系统中通过浮动阀控制液压从而在一个卷筒转动进行收卷时另一个卷筒处于浮动状态以能够跟随同步放卷是本领域技术人员能够实现的,在此不再详述。
可以理解的是,主卷扬卷筒5和副卷扬卷筒8的转动并不限于采用液压系统控制的方式,在其它实施方式中,也可以采用电机来控制主卷扬卷筒5和副卷扬卷筒8转动,在工作过程中,通过控制电机也可以实现在控制副卷扬卷筒8收卷时主卷扬卷筒5同步放卷,以及在主卷扬卷筒5收卷时副卷扬卷筒8同步放卷。
本申请提供的加压结构,结构简单,方便灵活,可以用于多工法钻机,适合多种工法施工。
本申请还提供一种钻机,如图1和图2,该钻机包括:桅杆1、可滑动地连接于所述桅杆1的动力头2以及用于驱动所述动力头2的加压结构。
所述加压结构包括:第一滑轮4、第二滑轮7、主卷扬、副卷扬、主卷扬钢丝绳6和副卷扬钢丝绳9。
其中,所述第一滑轮4设置于桅杆1的顶部,所述主卷扬包括位于桅杆1的一侧的主卷扬卷筒5,主卷扬钢丝绳6沿远离主卷扬卷筒5的方向绕经第一滑轮4后与动力头2连接;第二滑轮7设置于桅杆1的底部,所述副卷扬包括设置在桅杆1的侧面的副卷扬卷筒8;副卷扬钢丝绳9沿远离副卷扬卷筒8的方向绕过第二滑轮7后与动力头2连接。
本申请提供的钻机所采用的加压结构,结构简单,相比现有技术中的卷扬加压机构可以有效降低成本,而且该加压结构限制少,在钻机上采用该加压结构,可以将动力头2升高到桅杆1的较高位置,从而钻机应用广泛,适合于多 种工法的施工,例如,可以进行CFA、锚杆、预应力锚索、高压旋喷等工法的施工。另外,本申请提供的加压结构在用于钻机上时,主卷扬钢丝绳6和副卷扬钢丝绳9并不经过桅杆1的内部,因此可以避免钢丝绳与桅杆1的内部结构磨损所导致的钢丝绳寿命低的问题。
下面结合图1-图2描述本申请的一个实施方式提供的钻机。
该实施方式中,动力头2滑动设置于桅杆1上,桅杆1包括:主桅杆和安装在主桅杆上方的上桅杆3,上桅杆3设置于桅杆1的顶部,用于安装具有第一滑轮4的滑轮架;第一滑轮4设置于上桅杆3的顶部;主卷扬卷筒5位于桅杆1的一侧,用于给主卷扬钢丝绳6提供动力;主卷扬钢丝绳6缠绕于主卷扬卷筒5,且主卷扬钢丝绳6的一端与主卷扬卷筒5连接,另一端绕过第一滑轮4的顶部与动力头2的顶部连接;第二滑轮7设置于桅杆1的底部;副卷扬卷筒8设置于桅杆1的侧面;副卷扬钢丝绳9缠绕于副卷扬卷筒8,且一端与副卷扬卷筒8连接,另一端绕经第二滑轮7的底部并与动力头2的底部连接。
如图1-图2所示,主卷扬钢丝绳6从主卷扬卷筒5出发,在桅杆1外侧向上,通过第一滑轮4与动力头2顶部的吊耳连接。副卷扬钢丝绳9从副卷扬卷筒8出发,在桅杆1外侧向上,利用副卷扬卷筒8绕经桅杆1,到达桅杆1的另一侧,再向下通过布置在桅杆1底部的第二滑轮7,与动力头2的下方连接。
钢丝绳加压系统中的钢丝绳需要保持张紧状态,传统钢丝绳加压是采用张紧油缸张紧钢丝绳,本申请无需增加张紧油缸的配置,在完成整体的组装后,控制主卷扬卷筒5和副卷扬卷筒8同步转动(即主卷扬卷筒5收卷时副卷扬卷筒8同步放卷,而副卷扬卷筒8收卷时主卷扬卷筒5同步放卷),具体可以使得其中一者的马达工作,另一者的马达不工作,通过使得所述另一者跟随所述一者转动的方式来完成钢丝绳加压系统的钢丝绳收紧。
在该实施方式中,加压结构还可以包括第三滑轮10,第三滑轮10设置在桅杆1上且在第一滑轮4和所述第二滑轮7之间的高度位置上,沿远离副卷扬卷筒8的方向,副卷扬钢丝绳9绕经第三滑轮10的顶部再绕经第二滑轮7的底 部后并与动力头2的底部连接,能够保证副卷扬卷筒8的出绳角以及入绳角,防止副卷扬钢丝绳9的卷绕。需要说明的是,当副卷扬卷筒8到第二滑轮7的空间距离足够长,可以保证副卷扬卷筒8的出绳角以及入绳角,则无需增加第三滑轮10,副卷扬钢丝绳9可以直接从副卷扬卷筒8连接至第二滑轮7。当然,主卷扬卷筒5和副卷扬卷筒8可以依据布置不同进行互换。
该实施方式中,设置第三滑轮10的高度低于第一滑轮4的高度,可以保证主卷扬钢丝绳6和副卷扬钢丝绳9在工作过程中互不干涉。
可选地,第三滑轮10可以安装在桅杆1顶部的上桅杆3上,即第一滑轮4和第三滑轮10均安装在上桅杆3上,这样在拆卸上桅杆3时可以一起将第一滑轮4和第三滑轮10一起拆卸下来。
为了进一步地优化上述技术方案,桅杆1还包括:加长下桅杆11,加长下桅杆11设置于桅杆1的主桅杆的底部,且第二滑轮7设置于加长下桅杆11上。
当需求配置不同工法施工时,利用旋挖工法既有的主卷扬卷筒5和副卷扬卷筒8完成钢丝绳加压系统,实现动力头的加压、下放及提升。
油缸加压系统与上述的钢丝绳加压结构可以进行切换,在切换至采用油缸加压系统加压时,拆除上桅杆3和加长下桅杆11,将加压油缸的固定端安装在桅杆1上,且伸缩端连接于动力头2,由此可以通过加压油缸对动力头2进行加压。
而在从油缸加压系统切换至采用本申请的加压结构进行加压时,将加压油缸拆卸下来,并将上桅杆3和加长下桅杆11装到桅杆1的主桅杆上,搭好主卷扬钢丝绳6和副卷扬钢丝绳9后,即可采用钢丝绳加压结构进行加压,两种加压方式切换简单方便。
为了进一步地优化上述技术方案,主卷扬卷筒5和副卷扬卷筒8在钢丝绳加压系统中需要同步,防止加压失效,在主卷扬和副卷扬上均设置有浮动阀,用于控制液压,并在加压操作系统中设置浮动开关。在进行加压以及下放的过程中,副卷扬马达工作,副卷扬卷筒8回转收卷副卷扬钢丝绳9时,主卷扬卷 筒5采用浮动状态,随着副卷扬卷筒8的动作同步放绳。在进行上提的过程中,主卷扬马达工作,主卷扬卷筒5收卷主卷扬钢丝绳6,副卷扬卷筒8采用浮动状态,随着主卷扬卷筒5的动作放绳,可以避免钢丝绳发生绞绳。
本申请提供的技术方案中,主卷扬钢丝绳6和副卷扬钢丝绳9采用在桅杆1外侧走线,解决了现有技术中钢丝绳需要从桅杆内部穿过,容易与桅杆内部的结构磨损,影响钢丝绳寿命的问题。
在需要进行CFA、锚杆、预应力锚索、高压旋喷等工法的施工时,需要动力头提升至最高点,并实现全行程加压。
在多工法状态下,钻机采用本申请提供的钢丝绳加压结构主要存在以下三种工况,参考图2:
加压工况:在钻杆12与地层接触时,动力头2与钻杆12连接,副卷扬马达工作,副卷扬卷筒8收卷副卷扬钢丝绳9,主卷扬卷筒5采用浮动状态,随着副卷扬卷筒8的动作放绳,即同步放卷。动力头2在副卷扬钢丝绳9的拉力作用下,将加压力传递给钻杆12,完成加压。
下放工况:在钻杆12与地层不接触,动力头2需要进行下放的过程中,副卷扬马达工作,副卷扬卷筒8收卷副卷扬钢丝绳9,主卷扬卷筒5采用浮动状态,随着副卷扬卷筒8的动作放绳。副卷扬做功和动力头2的自重做功抵抗主卷扬浮动阀的阻力后,才是驱动动力头2下降的功。可以防止动力头2突然加速掉落,产生安全隐患;动力头2沿着桅杆的1滑轨向下运动。
提升工况:在施工完成后,动力头2需要提升,在进行上提的过程中,主卷扬马达工作,主卷扬卷筒5收卷主卷扬钢丝绳6;副卷扬卷筒8采用浮动状态,随着主卷扬卷筒5的动作放绳;动力头2沿着桅杆1的滑轨向上运动。
本申请的另一方面实施例还公开了一种钻机,包括钻机本体13、桅杆1、钻杆12、动力头2和上述的加压结构,桅杆1设置于钻机本体13上,加压结构设置于桅杆1上,用于为动力头2加压,钻杆12连接在动力头2上。
本实施例提供的钻机,利用钻机既有的主卷扬和副卷扬,通过增加第二滑 轮7、第三滑轮10和第一滑轮4来实现动力头2的上提、下放及加压。
其中,钻杆12为锚杆、预应力锚索或旋喷管,根据实际工况自行选择。钻机本体13采用履带式行走底盘。
本申请另一方面实施例还公开了一种钻机,如图3所示,包括钻机本体13、桅杆1和动力头2,还包括上述的加压结构和加压油缸14,即上述的加压结构可以结合液压系统的加压油缸14使用,也可以单独使用,根据不同的工况切换,当采用加压油缸13对动力头2加压时,加压油缸14的固定端与桅杆1连接、其伸缩端与动力头2连接,动力头2可在加压油缸14的驱动下沿桅杆1的长度方向滑动移动。在切换至本申请提供的加压结构进行加压时,可以拆卸加压油缸14。加压油缸14和本申请提供的加压结构的具体切换方式可参考如上描述。
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。

Claims (12)

  1. 一种钻机,其特征在于,所述钻机包括:桅杆、可滑动地连接于所述桅杆的动力头以及用于驱动所述动力头的加压结构;
    所述加压结构包括:第一滑轮、第二滑轮、主卷扬、副卷扬、主卷扬钢丝绳和副卷扬钢丝绳;其中,
    所述第一滑轮设置于所述桅杆的顶部,所述主卷扬包括位于所述桅杆的一侧的主卷扬卷筒,所述主卷扬钢丝绳沿远离所述主卷扬卷筒的方向绕经所述第一滑轮后与所述动力头连接;
    所述第二滑轮设置于所述桅杆的底部,所述副卷扬包括设置在所述桅杆的侧面的副卷扬卷筒,所述副卷扬钢丝绳沿远离所述副卷扬卷筒的方向绕过所述第二滑轮后与所述动力头连接。
  2. 根据权利要求1所述的钻机,其特征在于,所述加压结构还包括第三滑轮,沿远离所述副卷扬卷筒的方向,所述副卷扬钢丝绳设置为绕过所述第三滑轮后再绕在所述第二滑轮上;其中,所述第三滑轮设置在所述桅杆上且在所述第一滑轮和所述第二滑轮之间的高度位置上。
  3. 根据权利要求2所述的钻机,其特征在于,所述桅杆包括主桅杆和安装在所述主桅杆上方的上桅杆,所述第一滑轮和所述第三滑轮安装在所述上桅杆上。
  4. 根据权利要求1所述的钻机,其特征在于,所述桅杆包括主桅杆和安装在所述主桅杆上方的上桅杆,所述第一滑轮安装在所述上桅杆上。
  5. 根据权利要求3或4所述的钻机,其特征在于,所述桅杆还包括:加长下桅杆,所述加长下桅杆设置于所述主桅杆的底部,且所述第二滑轮设置于所述加长下桅杆上。
  6. 根据权利要求1-5中任意一项所述的钻机,其特征在于,所述主卷扬和所述副卷扬均设置有用于控制液压的浮动阀,以在所述副卷扬卷筒收卷时能够使得所述主卷扬卷筒同步放卷,在所述主卷扬卷筒收卷时能够使得所述副卷扬 卷筒同步放卷。
  7. 根据权利要求1-6中任意一项所述的钻机,其特征在于,所述钻机还包括用于连接于所述动力头的钻杆,所述钻杆为锚杆、预应力锚索或旋喷管。
  8. 根据权利要求1-7中任意一项所述的钻机,其特征在于,所述钻机还包括钻机本体,所述桅杆安装在所述钻机本体上,所述钻机本体采用履带式行走底盘。
  9. 根据权利要求1-8中任意一项所述的钻机,其特征在于,所述钻机还包括加压油缸;所述加压油缸的固定端与所述桅杆连接、伸缩端与所述动力头连接,所述动力头在所述加压油缸的驱动下能够沿所述桅杆的长度方向滑动移动。
  10. 一种用于钻机的加压结构,所述钻机包括桅杆及可滑动地安装于所述桅杆的动力头,其特征在于,所述加压结构包括:主卷扬、副卷扬、主卷扬钢丝绳、副卷扬钢丝绳、用于安装在所述桅杆的顶部的第一滑轮以及用于安装在所述桅杆上且在所述动力头下方的第二滑轮;
    其中,所述主卷扬包括用于安装在所述桅杆侧面的主卷扬卷筒,所述主卷扬钢丝绳设置为绕在所述主卷扬卷筒上,且沿远离所述主卷扬卷筒的方向绕过所述第一滑轮后能连接于所述动力头;所述副卷扬包括用于安装在所述桅杆侧面的副卷扬卷筒,所述副卷扬钢丝绳设置为绕在所述副卷扬卷筒上,且沿远离所述副卷扬卷筒的方向绕过所述第二滑轮后能连接于所述动力头。
  11. 根据权利要求10所述的加压结构,其特征在于,所述加压结构还包括用于安装在所述桅杆上且在所述第二滑轮上方的第三滑轮,沿远离所述副卷扬卷筒的方向,所述副卷扬钢丝绳设置为绕过所述第三滑轮后再绕在所述第二滑轮上;所述第三滑轮设置为安装在低于所述第一滑轮的位置。
  12. 根据权利要求10或11所述的加压结构,其特征在于,所述主卷扬和副卷扬分别包括用于控制液压的浮动阀,以在所述副卷扬卷筒收卷时能够使得所述主卷扬卷筒同步放卷,而在所述主卷扬卷筒收卷时能够使得所述副卷扬卷筒同步放卷。
PCT/CN2022/080588 2022-01-04 2022-03-14 用于钻机的加压结构及钻机 WO2023130568A1 (zh)

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GB1572639A (en) * 1977-10-10 1980-07-30 Stork Conrad Bv Drilling rig
US4671365A (en) * 1985-11-01 1987-06-09 Ingersoll-Rand Company Drill feeding and hoisting system for an earthdrill
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